WO2020235844A1 - Method for manufacturing cooking utensil comprising thermochromatic composite coating layer and cooking utensil manufactured thereby - Google Patents

Method for manufacturing cooking utensil comprising thermochromatic composite coating layer and cooking utensil manufactured thereby Download PDF

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Publication number
WO2020235844A1
WO2020235844A1 PCT/KR2020/006085 KR2020006085W WO2020235844A1 WO 2020235844 A1 WO2020235844 A1 WO 2020235844A1 KR 2020006085 W KR2020006085 W KR 2020006085W WO 2020235844 A1 WO2020235844 A1 WO 2020235844A1
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weight
layer
parts
thermochromic
toning
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PCT/KR2020/006085
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French (fr)
Korean (ko)
Inventor
손재봉
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주식회사 셰프라인
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Priority to CN202080037404.1A priority Critical patent/CN113873924A/en
Publication of WO2020235844A1 publication Critical patent/WO2020235844A1/en

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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J36/00Parts, details or accessories of cooking-vessels
    • A47J36/02Selection of specific materials, e.g. heavy bottoms with copper inlay or with insulating inlay
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/06Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
    • B05D5/061Special surface effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/52Two layers

Definitions

  • the present invention relates to a cooking utensil manufacturing method including a thermochromic composite coating layer and a cooking utensil manufactured thereby.
  • the heating cookware such as a frying pan, a grilling plate, and a pot, is made of a metal material, and the heating cookware has a coating layer having heat resistance and corrosion resistance on a surface where the food material to be cooked directly contacts.
  • thermochromic coating layer when cooking using such a cooking utensil for heating, there is a problem in that it is difficult for a user to accurately determine how much the cooking utensil is heated to the fire.
  • cooking utensils capable of grasping the heating state by thermal discoloration of the coating layer have been produced by applying and curing a coating agent including a Zion pigment on the surface of the cooking utensil to form a thermochromic coating layer.
  • Republic of Korea Patent Publication No. 10-1686414 (announced on December 14, 2016, title of the invention: a ceramic coating layer capable of displaying a heating state and a method of manufacturing a ceramic paint, a coating method thereof, and a heating device using the coating method. ).
  • One object of the present invention is to provide a cooking utensil manufacturing method including a thermochromic composite coating layer capable of easily identifying the heating state of the cooking utensil.
  • Another object of the present invention is to provide a cooking utensil manufacturing method including a thermochromic composite coating layer having excellent wear resistance, durability, and interlayer adhesion of the composite coating layer.
  • Another object of the present invention is to provide a cooking utensil manufacturing method including a thermochromic composite coating layer having excellent thermal conductivity and antifouling properties and excellent non-stick properties in which food materials do not stick to the surface of the composite coating layer during cooking. Is to do.
  • Another object of the present invention is to provide a cookware manufactured by the cookware manufacturing method.
  • the cooking appliance manufacturing method including the thermochromic composite coating layer comprises: forming a primer layer containing a fluorine-based resin on a surface of a metal substrate; Forming a toning layer by applying a toning coating comprising a matrix resin and a toning pigment to at least a portion of the surface of the primer layer; Forming a thermochromic layer by applying a thermochromic coating agent including a thermochromic compound and a color change pigment on at least a portion of the surface of the primer layer; And applying a top coating agent to the surface of the primer layer on which the thermochromic layer is formed and heat treatment to form a top coating layer, wherein the top coating agent includes 100 parts by weight of a fluorine-based base resin; 10 to 50 parts by weight of an alkoxy silane compound; 5 to 50 parts by weight of the first pigment; 0.5 to 15 parts by weight of molybdenum
  • the heat treatment may be performed at 380 to 450°C.
  • the top coating agent further includes 0.5 to 5 parts by weight of germanium oxide based on 100 parts by weight of the fluorine-based base resin, and the germanium oxide and phosphoric acid ester compound may be included in a weight ratio of 1:1 to 1:5.
  • the toning layer and the thermochromic layer may be formed using pad printing, respectively.
  • the primer layer includes 100 parts by weight of a fluorine-based base resin; 1 to 40 parts by weight of a second pigment; 1 to 15 parts by weight of a phosphoric acid ester compound; And germanium oxide 0.5 to 5 parts by weight; It may be formed from a primer comprising a.
  • the fluorine-based resin is polytetrafluoroethylene (PTFE), tetrafluoroethylene-hexafluoropropylene copolymer (FEP), tetrafluoroethylene-perfluoro alkyl vinyl ether copolymer (PFA), and polyvinylidene fluoride (PVDF). ) May include one or more of.
  • PTFE polytetrafluoroethylene
  • FEP tetrafluoroethylene-hexafluoropropylene copolymer
  • PFA tetrafluoroethylene-perfluoro alkyl vinyl ether copolymer
  • PVDF polyvinylidene fluoride
  • the toning coating agent comprises 100 parts by weight of a matrix resin and 0.5 to 50 parts by weight of a toning pigment
  • the thermochromic coating agent includes 100 parts by weight of a thermochromic compound and 0.5 to 30 parts by weight of a color change pigment
  • the thermochromic The compound may include one or more of a mercury iodide complex salt and a vanadium oxide.
  • the first pigment may include at least one of carbon black, perylene red, manganese ferrite black, copper chromite black, bismuth vanadate, iron hydroxide yellow, chromium oxide green, and cobalt aluminate blue.
  • the cookware is a metal substrate; A primer layer comprising a fluorine-based resin formed on at least one surface of the metal substrate; A toning layer formed on at least a portion of the surface of the primer layer; A thermochromic layer formed on at least a portion of the surface of the primer layer; And a top coating layer formed on the surface of the primer layer and the thermochromic layer, wherein the top coating layer comprises: 100 parts by weight of a fluorine-based base resin; 10 to 50 parts by weight of an alkoxy silane compound; 5 to 50 parts by weight of the first pigment; 0.5 to 15 parts by weight of molybdenum disulfide; And 1 to 15 parts by weight of a phosphate ester compound; and the toning layer is formed from a toning coating comprising a matrix resin and a toning pigment, and the thermochromic layer is a thermochromic compound and a color change pigment It is formed from a
  • thermochromic layer does not appear on the surface at room temperature, and when heated above a predetermined temperature, the thermochromic layer appears on the surface of the cookware, making it possible to identify. It is possible to easily identify the heating state of cooking utensils, and the abrasion resistance, durability of the thermochromic composite coating layer and the adhesion between the layers of the composite coating layer are excellent, thermal conductivity is excellent, and antifouling properties are excellent, making it easy to clean and manage. , When cooking, food ingredients do not stick to the surface of the composite coating layer, and non-stick properties may be excellent.
  • FIG. 1 is a flow chart showing a cooking utensil manufacturing method according to an embodiment of the present invention.
  • Figure 2 schematically shows a cooking utensil manufacturing method of the present invention.
  • Example 3 is a photograph of a cookware manufactured according to Example 1.
  • Example 4 is a photograph of the cookware manufactured according to Example 1 after heating.
  • thermochromic composite coating layer including a thermochromic composite coating layer
  • One aspect of the present invention relates to a method for manufacturing a cookware including a thermochromic composite coating layer.
  • 1 is a flow chart showing a cooking utensil manufacturing method according to an embodiment of the present invention
  • Figure 2 schematically shows the cooking utensil manufacturing method of the present invention. 1 and 2, the cooking utensil manufacturing method includes (S10) forming a primer layer; (S20) forming a toning layer; (S30) forming a thermochromic layer; And (S40) forming a top coating layer and heat treatment step.
  • the cooking appliance manufacturing method including the thermochromic composite coating layer includes the steps of (S10) forming a primer layer containing a fluorine-based resin on the surface of a metal substrate; (S20) forming a toning layer by applying a toning coating comprising a matrix resin and a toning pigment to at least a portion of the surface of the primer layer; (S30) forming a thermochromic layer by applying a thermochromic coating agent including a thermochromic compound and a discoloration pigment to at least a portion of the surface of the primer layer; And (S40) forming a top coating layer by applying a top coating agent to the surface of the primer layer on which the thermochromic layer is formed and heat treatment.
  • thermochromic composite coating layer is to be defined as including a primer layer, a toning layer, a thermochromic layer, and a top coating layer.
  • thermochromic composite coating layer according to the present invention
  • the step is a step of forming a primer layer by applying and drying a primer agent containing a fluorine-based resin on at least a portion of the metal substrate.
  • the primer layer 20 may be formed on a surface where the metal substrate 10 and the food are in contact.
  • the metal substrate 10 may include one or more of aluminum, aluminum alloy, copper, magnesium, aluminum plated steel, iron, and stainless steel.
  • the surface of the metal substrate to which the primer agent is to be applied may be subjected to sand blasting. During the sand blasting, the surface area of the metal substrate is increased, so that adhesion of the primer layer may be excellent.
  • the primer layer includes 100 parts by weight of a fluorine-based base resin; 5 to 50 parts by weight of a second pigment; 1 to 15 parts by weight of a phosphoric acid ester compound; And germanium oxide 0.5 to 5 parts by weight; may be formed from a primer comprising a.
  • the fluorine-based resin is polytetrafluoroethylene (PTFE), tetrafluoroethylene-hexafluoropropylene copolymer (FEP), tetrafluoroethylene-perfluoro alkyl vinyl ether copolymer (PFA), and polyvinylidene fluoride (PVDF).
  • PTFE polytetrafluoroethylene
  • FEP tetrafluoroethylene-hexafluoropropylene copolymer
  • PFA tetrafluoroethylene-perfluoro alkyl vinyl ether copolymer
  • PVDF polyvinylidene fluoride
  • the primer layer may have excellent chemical resistance, abrasion resistance, durability and heat resistance.
  • it may include one or more of polytetrafluoroethylene (PTFE) and tetrafluoroethylene-hexafluoropropylene copolymer (FEP).
  • the second pigment may include at least one of carbon black, perylene red, manganese ferrite black, copper chromite black, bismuth vanadate, iron hydroxide yellow, chromium oxide green, and cobalt aluminate blue.
  • manganese ferrite black and perylene red may be included.
  • the second pigment may be included in 1 to 40 parts by weight based on 100 parts by weight of the fluorine-based resin. When included in the above range, it is possible to prevent degradation of durability and mechanical properties of the primer layer without deteriorating the mixability and dispersibility of the primer agent. For example, 5 to 20 parts by weight may be included.
  • the average particle diameter of the second pigment may be 5 ⁇ 30 ⁇ m. In the above range, dispersibility and mixing properties may be excellent.
  • the phosphoric acid ester compound may be included for the purpose of improving durability of the primer layer of the present invention and adhesion to the substrate.
  • the phosphoric acid ester compound may be a phosphoric acid ester compound including at least one of a hydroxy group and a carboxyl group.
  • the phosphoric acid ester-based compound is included in 1 to 15 parts by weight based on 100 parts by weight of the fluorine-based resin.
  • the durability and adhesion of the primer layer are excellent, and the viscosity of the primer agent can be prevented from being excessively increased.
  • 1 to 8 parts by weight may be included.
  • the germanium oxide may be included for the purpose of improving interlayer adhesion between the metal substrate, the primer layer and the top coating layer of the present invention.
  • the germanium oxide is included in 0.5 to 5 parts by weight based on 100 parts by weight of the fluorine-based resin.
  • the mixing and dispersibility of the primer agent of the present invention may be excellent, and interlayer adhesion of the primer layer may be excellent.
  • 1 to 3 parts by weight may be included.
  • the germanium oxide and phosphoric acid ester compound may be included in a weight ratio of 1:1 to 1:5.
  • the blendability and workability of the primer agent are excellent, and interlayer adhesion and durability of the primer layer can be achieved.
  • germanium oxide and phosphoric acid ester compounds may be included in a weight ratio of 1:2 to 1:4.
  • the primer agent may further include a solvent.
  • the solvent is water, alcohol having 1 to 10 carbon atoms, toluene, xylene, diisobutyl ketone, methyl ethyl ketone, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, 1-methoxy-2-propanol, ethanol, Butyl cellosolve, cyclohexane, n-butyl acetate, N-methylpyrrolidone, dimethylformamide, ethyl acetate, acetone, methyl acetate, isobutyl acetate, isopropyl acetate, and dimethyl carbonate.
  • the alcohol having 1 to 10 carbon atoms may include one or more of methanol, ethanol, propanol, isopropanol, n-butanol, and isobutanol.
  • the solvent may be included in an amount of 10 to 500 parts by weight based on 100 parts by weight of the fluorine-based base resin. When included in the above range, it is easy to adjust the viscosity of the components of the primer agent, and dispersibility and workability may be excellent.
  • the primer agent may further include additives such as a surfactant, a leveling agent, and an antifoaming agent.
  • the additive may be included in an amount of 0.1 to 20 parts by weight based on 100 parts by weight of the fluorine-based base resin.
  • the primer agent can be prepared by a conventional method.
  • the primer may be applied and dried at 80 to 160°C to form a primer layer.
  • the primer may be applied by a conventional method. For example, it can be applied using an air spray gun.
  • the primer agent may be applied one or more times by changing the color of the second pigment, respectively.
  • the primer may be applied by a conventional method. For example, it can be applied using an air spray
  • the thickness of the primer layer may be 5 ⁇ 30 ⁇ m.
  • the durability of the primer layer may be excellent under the above thickness condition.
  • the step is a step of forming a toning layer including a matrix resin and a toning pigment on at least a part of the surface of the primer layer.
  • a toning layer 30 may be formed by pad printing a toning coating agent on at least a part of the surface of the primer layer 20 as shown in FIG. 2(b).
  • the toning coating agent may include a matrix resin and a toning pigment. When included in the above range, workability and durability of the toning layer may be excellent.
  • the matrix resin may include one or more of polyether ether ketone, polyurethane, polyethylene sulfide, polyphenylene sulfide, ethyl cellulose, polyvinyl alcohol, and polyvinylpyrrolidone, but is not limited thereto.
  • the toning pigment includes titanium oxide.
  • the titanium oxide (TiO 2 ) is used to represent a white color, and the color (pattern) of the thermochromic layer that appears when heating the cooking utensils to be described later can be more clearly identified.
  • the average particle diameter of the toning pigment may be 5 ⁇ 30 ⁇ m. In the above range, the dispersibility and heat discoloration effect may be excellent.
  • the toning coating agent may include 100 parts by weight of the matrix resin and 0.5 to 50 parts by weight of the toning pigment. When included in the above range, the dispersibility and mixing properties of the toning coating agent components are excellent, and the adhesion of the coating layer may be excellent.
  • the toning coating agent may further include a solvent.
  • the solvent is water, alcohol having 1 to 10 carbon atoms, toluene, xylene, diisobutyl ketone, methyl ethyl ketone, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, 1-methoxy-2-propanol, ethanol, Butyl cellosolve, cyclohexane, N-methylpyrrolidone, dimethylformamide, n-butyl acetate, ethyl acetate, acetone, methyl acetate, isobutyl acetate, isopropyl acetate, and dimethyl carbonate.
  • the alcohol having 1 to 10 carbon atoms may include one or more of methanol, ethanol, propanol, isopropanol, n-butanol, and isobutanol.
  • the solvent may be included in an amount of 10 to 300 parts by weight based on 100 parts by weight of the matrix resin. When included in the above range, it is easy to adjust the viscosity of the components of the toning coating agent, and it may be excellent in mixability, dispersibility and workability.
  • the toning coating may be dried after pad printing or application.
  • the drying may be carried out under the conditions of 80 ⁇ 150 °C. Durability of the toning layer may be excellent under the above conditions.
  • the thickness of the toning layer may be 1 ⁇ 30 ⁇ m. Durability of the toning layer may be excellent under the above thickness condition.
  • thermochromic layer 40 by pad printing a thermochromic coating agent containing a thermochromic compound and a color change pigment on at least a part of the surface of the primer layer 20 as shown in FIG. 2(c). to be.
  • the thermochromic coating agent may include 100 parts by weight of a thermochromic compound and 0.5 to 30 parts by weight of a color change pigment. When included in the above range, workability and heat discoloration efficiency and reliability may be excellent.
  • thermochromic layer does not occur at room temperature, so that the thermochromic layer (pattern) is not visible, but when heated above a predetermined temperature, discoloration (pattern) of the thermochromic layer appears. It was found that it can be easily identified.
  • a red pigment such as perylene red is applied to the first or second pigment of the primer layer or the top coating layer, so that the thermochromic layer and the color are combined to be formed so that it is not visible to the naked eye at room temperature. May be.
  • the color change pigment includes iron oxide red.
  • a thermochromic layer is formed using the discoloration pigment under the above conditions, it is possible to have excellent discernability and excellent aesthetics to the user. Particularly, at room temperature, the color (or pattern) of the thermochromic layer does not appear on the surface of the cookware, and when heated to a predetermined temperature, the color (or pattern) is discolored and thus the color (or pattern) appears, thereby providing excellent identification.
  • the average particle diameter of the color change pigment may be 5 ⁇ 30 ⁇ m. In the above range, the dispersibility and heat discoloration effect may be excellent.
  • the color change pigment may be included in 0.5 to 30 parts by weight based on 100 parts by weight of the thermochromic compound.
  • the dispersibility and workability of the components of the thermochromic coating agent may be excellent.
  • workability and heat discoloration efficiency and reliability may be excellent.
  • thermochromic compound may include at least one of a mercury iodide complex salt and a vanadium oxide.
  • the mercury iodide complex salt may include at least one of disilver tetraiodomercurate (Ag 2 HgI 4 ) and dicoper tetraiodomercurate (Cu 2 HgI 4 ). .
  • the thermochromic coating agent may further include a solvent.
  • the solvent is water, alcohol having 1 to 10 carbon atoms, toluene, xylene, diisobutyl ketone, methyl ethyl ketone, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, 1-methoxy-2-propanol, ethanol, Butyl cellosolve, cyclohexane, n-butyl acetate, N-methylpyrrolidone, dimethylformamide, ethyl acetate, acetone, methyl acetate, isobutyl acetate, isopropyl acetate, and dimethyl carbonate.
  • the alcohol having 1 to 10 carbon atoms may include one or more of methanol, ethanol, propanol, isopropanol, n-butanol, and isobutanol.
  • the solvent may be included in an amount of 10 to 300 parts by weight based on 100 parts by weight of the thermochromic compound. When included in the above range, the dispersibility and workability of the components of the thermochromic coating agent may be excellent.
  • thermochromic layer may be formed using pad printing.
  • thermochromic coating may be dried after pad printing or application. In one embodiment, the drying may be performed under conditions of 80 to 150°C. Durability of the thermochromic layer may be excellent under the above conditions.
  • the thickness of the thermochromic layer may be 1 to 30 ⁇ m. Durability of the thermochromic layer may be excellent under the above thickness condition.
  • the step is a step of forming a top coating layer 50 by applying a top coating agent containing a fluorine-based resin on the surface of the primer layer on which the thermochromic layer 40 is formed as shown in FIG. 2(d) and heat treatment.
  • the top coating layer may be formed on the surface of the toning layer 30, the surface of the thermochromic layer 40, and the surface of the primer layer 20 as shown in FIG. 2(d). If the heat treatment is not applied, defects may occur, such as a decrease in adhesion of the coating layer and a decrease in surface smoothness of the coating layer.
  • the top coating layer may prevent damage to the toning layer and the thermochromic layer, have excellent non-stick properties of cooked food materials, and have excellent wear resistance, thermal conductivity, chemical resistance, smoothness and durability.
  • thermochromic layer does not appear on the surface at room temperature, and when heated to a predetermined temperature or higher, the thermochromic layer appears and thus can be identified.
  • the top coating agent is 100 parts by weight of a fluorine-based base resin; 10 to 50 parts by weight of an alkoxy silane compound; 5 to 50 parts by weight of the first pigment; 0.5 to 15 parts by weight of molybdenum disulfide; And 1 to 15 parts by weight of a phosphoric acid ester compound.
  • the fluorine-based resin is polytetrafluoroethylene (PTFE), tetrafluoroethylene-hexafluoropropylene copolymer (FEP), tetrafluoroethylene-perfluoro alkyl vinyl ether copolymer (PFA), and polyvinylidene fluoride (PVDF). ) May include one or more of.
  • PTFE polytetrafluoroethylene
  • FEP tetrafluoroethylene-hexafluoropropylene copolymer
  • PFA tetrafluoroethylene-perfluoro alkyl vinyl ether copolymer
  • PVDF polyvinylidene fluoride
  • the alkoxy silane compound may be included to improve adhesion and durability between the top coating layer, the toning layer, the thermochromic layer, and the primer layer.
  • the alkoxy silane is glycidoxypropyltrimethoxysilane, mercaptopropyltrimethoxysilane, methacryloylpropyltrimethoxysilane, vinyltriethoxysilane, vinyltrimethoxysilane, methacrylo It may include one or more of ylpropyltriethoxysilane and glycidoxypropyltriethoxysilane.
  • the alkoxy silane compound may be included in 10 to 50 parts by weight based on 100 parts by weight of the fluorine-based base resin.
  • the alkoxysilane compound is included in an amount of less than 10 parts by weight, durability and adhesion of the top coating layer are reduced, and when it contains more than 50 parts by weight, the blendability and workability of the top coating agent, and the smoothness and appearance of the top coating layer may be poor.
  • the first pigment may include at least one of carbon black, perylene red, manganese ferrite black, copper chromite black, bismuth vanadate, iron hydroxide yellow, chromium oxide green, and cobalt aluminate blue.
  • carbon black perylene red
  • manganese ferrite black and perylene red may be included.
  • the first pigment is included in 5 to 50 parts by weight based on 100 parts by weight of the fluorine-based resin.
  • dispersibility is excellent, and durability and mechanical properties of the top coating layer can be prevented from deteriorating.
  • the first pigment is included in an amount of less than 5 parts by weight, the effect of addition is insignificant, and when it is included in an amount exceeding 50 parts by weight, sufficient dispersion in the top coating agent is difficult, and the appearance and durability of the top coating layer may be deteriorated.
  • 10 to 40 parts by weight may be included.
  • the average particle diameter of the first pigment may be 5 ⁇ 30 ⁇ m. In the above range, dispersibility and mixing properties may be excellent.
  • the molybdenum disulfide may be included for the purpose of improving the lubricity of the top coating layer.
  • the molybdenum disulfide may be included in 0.5 to 15 parts by weight based on 100 parts by weight of the fluorine-based base resin.
  • the dispersibility is excellent, and the lubricity of the top coating layer and the non-stick properties in which food ingredients do not stick to the surface of the top coating layer may be excellent.
  • 3 to 15 parts by weight may be included.
  • the phosphoric acid ester compound may be included for the purpose of improving durability of the top coating layer of the present invention and adhesion to the substrate.
  • the phosphoric acid ester compound may be a phosphoric acid ester compound including at least one of a hydroxy group and a carboxyl group.
  • the phosphoric acid ester-based compound is included in 1 to 15 parts by weight based on 100 parts by weight of the fluorine-based resin.
  • durability and adhesion of the top coating layer are excellent, and the viscosity of the top coating agent can be prevented from being excessively increased.
  • the phosphoric acid ester-based compound is included in an amount of less than 1 part by weight, the adhesion of the top coating layer is deteriorated. For example, 1 to 8 parts by weight may be included.
  • the top coating agent may further include 0.5 to 5 parts by weight of germanium oxide based on 100 parts by weight of the fluorine-based base resin.
  • the germanium oxide may be included for the purpose of improving the interlayer adhesion of the top coating layer of the present invention.
  • the germanium oxide is included in an amount of less than 0.5 parts by weight, the adhesion of the top coating layer of the present invention is lowered, and when it is included in an amount exceeding 5 parts by weight, the mixability of the top coating agent decreases, and smoothness and appearance may be poor.
  • 1 to 3 parts by weight may be included.
  • the average particle diameter of the germanium oxide may be 0.1 ⁇ 20 ⁇ m. In the above range, dispersibility and blendability are excellent, and interlayer adhesion of the top coating layer may be excellent.
  • the germanium oxide and phosphoric acid ester compound may be included in a weight ratio of 1:1 to 1:5.
  • the blendability and workability of the top coating agent are excellent, the interlayer adhesion and durability of the top coating layer are excellent, and the smoothness and appearance of the top coating layer may be excellent at the same time.
  • germanium oxide and phosphoric acid ester compounds may be included in a weight ratio of 1:2 to 1:4.
  • the average particle diameter of the molybdenum disulfide may be 1 ⁇ 80 ⁇ m. In the above range, dispersibility and mixing properties may be excellent.
  • the top coating agent may further include a solvent.
  • the solvent is water, alcohol having 1 to 10 carbon atoms, toluene, xylene, diisobutyl ketone, methyl ethyl ketone, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, 1-methoxy-2-propanol, ethanol, Butyl cellosolve, cyclohexane, n-butyl acetate, N-methylpyrrolidone, dimethylformamide, ethyl acetate, acetone, methyl acetate, isobutyl acetate, isopropyl acetate, and dimethyl carbonate.
  • the alcohol having 1 to 10 carbon atoms may include one or more of methanol, ethanol, propanol, isopropanol, n-butanol, and isobutanol.
  • the solvent may be included in an amount of 10 to 500 parts by weight based on 100 parts by weight of the fluorine-based base resin. When included in the above range, the dispersibility and workability of the components of the top coating agent may be excellent.
  • the top coating agent may further include additives such as a surfactant, a leveling agent, and an antifoaming agent.
  • the additive may be included in an amount of 0.1 to 20 parts by weight based on 100 parts by weight of the fluorine-based base resin.
  • the heat treatment may be performed at 380 to 450°C. Under the above conditions, the primer layer, the toning layer, the thermochromic layer, and the top coating layer are cured, so that interlayer adhesion and durability may be excellent.
  • the thickness of the top coating layer may be 5 ⁇ 30 ⁇ m. In one embodiment, the thickness of the top coating layer may be measured from the surface of the thermochromic layer. Durability of the top coating layer may be excellent under the above thickness condition.
  • thermochromic composite coating layer Cooking utensils manufactured by the cooking utensil manufacturing method
  • the cookware is a metal substrate; A primer layer comprising a fluorine-based resin formed on at least one surface of the metal substrate; A toning layer formed on at least a part of the surface of the primer layer; A thermochromic layer formed on at least a part of the surface of the primer layer; And a top coating layer formed on the surface of the thermochromic layer, wherein the top coating layer comprises: 100 parts by weight of a fluorine-based base resin; 10 to 50 parts by weight of an alkoxy silane compound; 5 to 50 parts by weight of the first pigment; 0.5 to 15 parts by weight of molybdenum disulfide; 1 to 15 parts by weight of a phosphoric acid ester compound; And 0.5 to 5 parts by weight of germanium oxide; and 100 parts by weight of a fluorine-based base resin in the top coating layer; 10 to 50 parts by weight of an alkoxy silane compound; 5 to 50 parts by weight of the first
  • the top coating agent further includes 0.5 to 5 parts by weight of germanium oxide based on 100 parts by weight of the fluorine-based base resin, and the germanium oxide and phosphate ester compound may be included in a weight ratio of 1:1 to 1:5.
  • the primer agent and the top coating agent constituting the primer layer the toning coating agent and the thermochromic layer coating agent constituting the toning layer, the same components and contents as described above may be applied, a description thereof will be omitted.
  • Fluorine base resin Polytetrafluoroethylene (PTFE) and tetrafluoroethylene-hexafluoropropylene copolymer (FEP) were used.
  • Second pigment Perylene red (first primer) and manganese ferrite black (second primer).
  • Germanium oxide having an average particle diameter of 10 ⁇ m was used.
  • Fluorine base resin Polytetrafluoroethylene (PTFE) and tetrafluoroethylene-hexafluoropropylene copolymer (FEP) were used.
  • Alkoxy silane compound Glycidoxypropyltriethoxysilane was used.
  • Primer layer formation After degreasing one surface of the metal substrate (stainless steel), pretreatment was performed by sandblasting using 60 mesh aluminum oxide. Then, the components and contents shown in Table 1 were applied, but only the type of the second pigment was changed to prepare a first primer agent and a second primer agent. A first primer layer was formed by spraying a first primer on the pretreated surface of the metal substrate, and then a second primer was applied to the edge of the surface of the first primer layer using a spray. It dried at ⁇ 100 °C to form a second primer layer. The sum of the thicknesses of the first and second primer layers was 12 to 15 ⁇ m.
  • thermochromic layer formation A toning coating comprising 100 parts by weight of a matrix resin (polyphenylene sulfide) and 30 parts by weight of a toning pigment (titanium dioxide) is applied to a part of the surface on which the second primer layer is formed. A toning layer (specific pattern type) having a thickness of 5 to 10 ⁇ m was formed. Then, a thermochromic coating agent including 100 parts by weight of a thermochromic compound (Ag 2 HgI 4 ) and 15 parts by weight of a discoloration pigment (iron oxide red) was applied to the central part of the surface of the second primer layer, and 5 to 10 ⁇ m A thick thermochromic layer was formed.
  • a matrix resin polyphenylene sulfide
  • a toning pigment titanium dioxide
  • Top coating layer formation and heat treatment A top coating agent containing the components and contents of Table 2 below was prepared and coated on the surfaces of the toning layer, the thermochromic layer, and the second primer layer using a conventional method, and then 430 Heat treatment at ⁇ 440 °C to form a top coating layer 12 ⁇ 15 ⁇ m thickness to prepare a cooking utensils (frying pan).
  • Pencil hardness Measured according to JIS K5600-5-4.
  • Abrasion resistance evaluation Whether the coating film is damaged after rotating 15000 times at a load of 3 kg and a speed of 60 rpm using a taber wear tester on the surface of the cooking utensils of Examples and Comparative Examples on which the composite coating layer is formed. Was confirmed and evaluated (( ⁇ : no damage, ⁇ : part of the coating film was damaged, X: most of the coating film was damaged).
  • FIG. 3 is a photograph of the cookware manufactured according to Example 1
  • FIG. 4 is a photograph of the cookware manufactured according to Example 1 after heating.
  • discoloration does not occur at room temperature, so that the thermochromic layer is not visible, but when heated above a predetermined temperature, discoloration (pattern) of the thermochromic layer appears. It can be seen that the heating state of the appliance can be easily identified.
  • Examples 1 to 3 in which the composite coating layer according to the present invention is applied are excellent in abrasion resistance of the thermochromic composite coating layer and adhesion between the coating layers, and are easy to clean and manage due to excellent antifouling properties.
  • the non-stick characteristic of the composite coating layer was excellent in preventing the food ingredients from sticking to the surface during cooking.
  • Comparative Examples 1 to 6 deviating from the present invention it was found that the appearance, abrasion resistance, adhesion, or antifouling properties were lower than those of Examples 1 to 3.

Abstract

The present invention relates to a method for manufacturing a cooking utensil comprising a thermochromatic composite coating layer and a cooking utensil manufactured thereby. In a specific embodiment, the method for manufacturing a cooking utensil comprising a thermochromatic composite coating layer comprises the steps of: forming a primer layer comprising a fluorine-based resin on the surface of a metal base; forming a toning layer by applying a toning coating agent comprising matrix resin and a toning pigment onto at least a portion of the surface of the primer layer; forming a thermochromatic layer by applying a thermochromatic coating agent comprising a thermochromatic compound and a chromatic pigment onto at least a portion of the surface of the primer layer; and forming a top coating layer by applying a top coating agent onto the surface of the primer layer with the thermochromatic layer formed thereon and heat-treating same, wherein the top coating agent comprises: 100 parts by weight of a fluorine-based base resin; 10-50 parts by weight of an alkoxy silane compound; 5-50 parts by weight of a first pigment; 0.5-15 parts by weight of molybdenum disulfide; and 1-15 parts by weight of a phosphate ester-based compound.

Description

열변색성 복합코팅층을 포함하는 조리기구 제조방법 및 이에 의해 제조된 조리기구Cooking utensil manufacturing method including thermochromic composite coating layer and cooking utensil manufactured thereby
본 발명은 열변색성 복합코팅층을 포함하는 조리기구 제조방법 및 이에 의해 제조된 조리기구에 관한 것이다.The present invention relates to a cooking utensil manufacturing method including a thermochromic composite coating layer and a cooking utensil manufactured thereby.
가열용 조리기구인 프라이팬(frypan), 구이판 및 냄비 등은 금속 소재로 이루어지며, 이러한 가열용 조리기구는 조리되는 식재료가 직접 접촉하는 표면에 내열성 및 내식성을 갖는 코팅층이 형성된다.The heating cookware, such as a frying pan, a grilling plate, and a pot, is made of a metal material, and the heating cookware has a coating layer having heat resistance and corrosion resistance on a surface where the food material to be cooked directly contacts.
한편, 이러한 가열용 조리기구를 이용하여 조리시, 조리기구가 화기에 어느정도 가열이 되었는지를 사용자가 정확하게 판단하기 어려운 문제가 있었다. 이러한 문제를 해결하기 위하여 조리기구의 표면에 시온안료를 포함하는 코팅제를 도포 및 경화하여 열변색성 코팅층을 형성하여, 상기 코팅층의 열변색에 의해 가열상태를 파악할 수 있는 조리기구가 생산되고 있다.On the other hand, when cooking using such a cooking utensil for heating, there is a problem in that it is difficult for a user to accurately determine how much the cooking utensil is heated to the fire. In order to solve this problem, cooking utensils capable of grasping the heating state by thermal discoloration of the coating layer have been produced by applying and curing a coating agent including a Zion pigment on the surface of the cooking utensil to form a thermochromic coating layer.
본 발명과 관련한 배경기술로는 대한민국 등록특허공보 제10-1686414호(2016.12.14 공고, 발명의 명칭: 가열상태표시 가능한 세라믹코팅층 및 세라믹도료 제조방법과 그 코팅방법 및 이 코팅방법을 이용한 가열기구)가 있다.As a background technology related to the present invention, Republic of Korea Patent Publication No. 10-1686414 (announced on December 14, 2016, title of the invention: a ceramic coating layer capable of displaying a heating state and a method of manufacturing a ceramic paint, a coating method thereof, and a heating device using the coating method. ).
본 발명의 하나의 목적은 조리기구의 가열 상태를 용이하게 식별 가능한 열변색성 복합코팅층을 포함하는 조리기구 제조방법을 제공하는 것이다.One object of the present invention is to provide a cooking utensil manufacturing method including a thermochromic composite coating layer capable of easily identifying the heating state of the cooking utensil.
본 발명의 다른 목적은 내마모성, 내구성 및 복합코팅층의 층간 부착력이 우수한 열변색성 복합코팅층을 포함하는 조리기구 제조방법을 제공하는 것이다.Another object of the present invention is to provide a cooking utensil manufacturing method including a thermochromic composite coating layer having excellent wear resistance, durability, and interlayer adhesion of the composite coating layer.
본 발명의 다른 목적은 열전도성 및 방오성이 우수하며, 조리시 복합코팅층의 표면에 식재료가 눌어붙지 않는 논스틱(non-stick) 특성이 우수한 열변색성 복합코팅층을 포함하는 조리기구 제조방법을 제공하는 것이다.Another object of the present invention is to provide a cooking utensil manufacturing method including a thermochromic composite coating layer having excellent thermal conductivity and antifouling properties and excellent non-stick properties in which food materials do not stick to the surface of the composite coating layer during cooking. Is to do.
본 발명의 또 다른 목적은 상기 조리기구 제조방법에 의해 제조된 조리기구를 제공하는 것이다.Another object of the present invention is to provide a cookware manufactured by the cookware manufacturing method.
본 발명의 하나의 관점은 열변색성 복합코팅층을 포함하는 조리기구 제조방법에 관한 것이다. 한 구체예에서 상기 열변색성 복합코팅층을 포함하는 조리기구 제조방법은 금속기재의 표면에 불소계 수지를 포함하는 프라이머층을 형성하는 단계; 상기 프라이머층 표면의 적어도 일부에 매트릭스 수지 및 조색안료를 포함하는 조색 코팅제를 도포하여 조색층을 형성하는 단계; 상기 프라이머층 표면의 적어도 일부에 열변색 화합물 및 변색안료를 포함하는 열변색성 코팅제를 도포하여 열변색층을 형성하는 단계; 및 상기 열변색층이 형성된 프라이머층 표면에 탑코팅제를 도포하고 열처리하여 탑코팅층을 형성하는 단계를 포함하며, 상기 탑코팅제는 불소계 베이스 수지 100 중량부; 알콕시 실란 화합물 10~50 중량부; 제1 안료 5~50 중량부; 이황화몰리브덴 0.5~15 중량부; 및 인산 에스테르계 화합물 1~15 중량부;를 포함하며, 상기 조색안료는 산화티타늄을 포함하고, 상기 변색안료는 산화철 레드를 포함한다.One aspect of the present invention relates to a method for manufacturing a cookware including a thermochromic composite coating layer. In one embodiment, the cooking appliance manufacturing method including the thermochromic composite coating layer comprises: forming a primer layer containing a fluorine-based resin on a surface of a metal substrate; Forming a toning layer by applying a toning coating comprising a matrix resin and a toning pigment to at least a portion of the surface of the primer layer; Forming a thermochromic layer by applying a thermochromic coating agent including a thermochromic compound and a color change pigment on at least a portion of the surface of the primer layer; And applying a top coating agent to the surface of the primer layer on which the thermochromic layer is formed and heat treatment to form a top coating layer, wherein the top coating agent includes 100 parts by weight of a fluorine-based base resin; 10 to 50 parts by weight of an alkoxy silane compound; 5 to 50 parts by weight of the first pigment; 0.5 to 15 parts by weight of molybdenum disulfide; And 1 to 15 parts by weight of a phosphate ester compound, wherein the toning pigment contains titanium oxide, and the color change pigment contains iron oxide red.
한 구체예에서 상기 열처리는 380~450℃에서 이루어질 수 있다.In one embodiment, the heat treatment may be performed at 380 to 450°C.
한 구체예에서 상기 탑코팅제는 상기 불소계 베이스 수지 100 중량부에 대하여 산화게르마늄 0.5~5 중량부를 더 포함하며, 상기 산화게르마늄 및 인산 에스테르계 화합물은 1:1~1:5 중량비로 포함될 수 있다.In one embodiment, the top coating agent further includes 0.5 to 5 parts by weight of germanium oxide based on 100 parts by weight of the fluorine-based base resin, and the germanium oxide and phosphoric acid ester compound may be included in a weight ratio of 1:1 to 1:5.
한 구체예에서 상기 조색층 및 열변색층은 각각 패드 인쇄를 이용하여 형성될 수 있다.In one embodiment, the toning layer and the thermochromic layer may be formed using pad printing, respectively.
한 구체예에서 상기 프라이머층은 불소계 베이스 수지 100 중량부; 제2 안료 1~40 중량부; 인산 에스테르계 화합물 1~15 중량부; 및 산화게르마늄 0.5~5 중량부;를 포함하는 프라이머제로부터 형성된 것일 수 있다.In one embodiment, the primer layer includes 100 parts by weight of a fluorine-based base resin; 1 to 40 parts by weight of a second pigment; 1 to 15 parts by weight of a phosphoric acid ester compound; And germanium oxide 0.5 to 5 parts by weight; It may be formed from a primer comprising a.
한 구체예에서 상기 불소계 수지는 폴리테트라플루오르에틸렌(PTFE), 테트라플루오르에틸렌-헥사플루오르프로필렌 공중합체(FEP), 테트라플루오르에틸렌-퍼플루오르 알킬비닐에테르 공중합체(PFA) 및 폴리불화비닐리덴(PVDF) 중 하나 이상을 포함할 수 있다.In one embodiment, the fluorine-based resin is polytetrafluoroethylene (PTFE), tetrafluoroethylene-hexafluoropropylene copolymer (FEP), tetrafluoroethylene-perfluoro alkyl vinyl ether copolymer (PFA), and polyvinylidene fluoride (PVDF). ) May include one or more of.
한 구체예에서 상기 조색 코팅제는 매트릭스 수지 100 중량부 및 조색안료 0.5~50 중량부를 포함하고, 상기 열변색성 코팅제는 열변색 화합물 100 중량부 및 변색안료 0.5~30 중량부를 포함하며, 상기 열변색 화합물은 요오드화수은 착염 및 바나듐 산화물 중 하나 이상을 포함할 수 있다.In one embodiment, the toning coating agent comprises 100 parts by weight of a matrix resin and 0.5 to 50 parts by weight of a toning pigment, and the thermochromic coating agent includes 100 parts by weight of a thermochromic compound and 0.5 to 30 parts by weight of a color change pigment, and the thermochromic The compound may include one or more of a mercury iodide complex salt and a vanadium oxide.
한 구체예에서 상기 제1 안료는 카본블랙, 페릴렌 레드, 망간 페라이트 블랙, 구리 크로마이트 블랙, 비스무스 바나데이트, 수산화철 옐로우, 산화크로뮴 그린 및 코발트 알루미네이트 블루 중 하나 이상을 포함할 수 있다.In one embodiment, the first pigment may include at least one of carbon black, perylene red, manganese ferrite black, copper chromite black, bismuth vanadate, iron hydroxide yellow, chromium oxide green, and cobalt aluminate blue.
본 발명의 다른 관점은 상기 조리기구 제조방법에 의해 제조된 조리기구에 관한 것이다. 한 구체예에서 상기 조리기구는 금속기재; 상기 금속기재의 하나 이상의 표면에 형성되는 불소계 수지를 포함하는 프라이머층; 상기 프라이머층 표면에 적어도 일부에 형성되는 조색층; 상기 프라이머층 표면에 적어도 일부에 형성되는 열변색층; 및 상기 프라이머층 및 열변색층의 표면에 형성되는 탑코팅층;을 포함하되, 상기 탑코팅층은 불소계 베이스 수지 100 중량부; 알콕시 실란 화합물 10~50 중량부; 제1 안료 5~50 중량부; 이황화몰리브덴 0.5~15 중량부; 및 인산 에스테르계 화합물 1~15 중량부;를 포함하는 탑코팅제로부터 형성되는 것이며, 상기 조색층은 매트릭스 수지 및 조색안료를 포함하는 조색 코팅제로부터 형성되고, 상기 열변색층은 열변색 화합물 및 변색안료를 포함하는 열변색성 코팅제로부터 형성되며, 상기 조색안료는 산화티타늄을 포함하고, 상기 변색안료는 산화철 레드를 포함한다.Another aspect of the present invention relates to cookware manufactured by the cookware manufacturing method. In one embodiment, the cookware is a metal substrate; A primer layer comprising a fluorine-based resin formed on at least one surface of the metal substrate; A toning layer formed on at least a portion of the surface of the primer layer; A thermochromic layer formed on at least a portion of the surface of the primer layer; And a top coating layer formed on the surface of the primer layer and the thermochromic layer, wherein the top coating layer comprises: 100 parts by weight of a fluorine-based base resin; 10 to 50 parts by weight of an alkoxy silane compound; 5 to 50 parts by weight of the first pigment; 0.5 to 15 parts by weight of molybdenum disulfide; And 1 to 15 parts by weight of a phosphate ester compound; and the toning layer is formed from a toning coating comprising a matrix resin and a toning pigment, and the thermochromic layer is a thermochromic compound and a color change pigment It is formed from a thermochromic coating comprising a, the toning pigment includes titanium oxide, the color change pigment includes iron oxide red.
본 발명에 따른 열변색성 복합코팅층을 포함하는 조리기구를 적용시, 상온에서 열변색층이 표면에 나타나지 않고, 소정의 온도 이상으로 가열시에 열변색층이 조리기구의 표면에 나타나게 되어 식별 가능할 수 있어, 조리기구의 가열 상태를 용이하게 식별 가능하며, 열변색성 복합코팅층의 내마모성, 내구성 및 복합코팅층의 층간 부착력이 우수하고, 열전도성이 우수하며, 방오성이 우수하여 세척 및 관리가 용이하고, 조리시 복합코팅층의 표면에 식재료가 눌어붙지 않는 논스틱(non-stick) 특성이 우수할 수 있다.When the cookware including the thermochromic composite coating layer according to the present invention is applied, the thermochromic layer does not appear on the surface at room temperature, and when heated above a predetermined temperature, the thermochromic layer appears on the surface of the cookware, making it possible to identify. It is possible to easily identify the heating state of cooking utensils, and the abrasion resistance, durability of the thermochromic composite coating layer and the adhesion between the layers of the composite coating layer are excellent, thermal conductivity is excellent, and antifouling properties are excellent, making it easy to clean and manage. , When cooking, food ingredients do not stick to the surface of the composite coating layer, and non-stick properties may be excellent.
도 1은 본 발명의 한 구체예에 따른 조리기구 제조방법을 나타낸 순서도이다.1 is a flow chart showing a cooking utensil manufacturing method according to an embodiment of the present invention.
도 2는 본 발명의 조리기구 제조방법을 도식적으로 나타낸 것이다.Figure 2 schematically shows a cooking utensil manufacturing method of the present invention.
도 3은 실시예 1에 따라 제조된 조리기구의 사진이다.3 is a photograph of a cookware manufactured according to Example 1.
도 4는 실시예 1에 따라 제조된 조리기구의 가열 후 사진이다.4 is a photograph of the cookware manufactured according to Example 1 after heating.
본 발명을 설명함에 있어서 관련된 공지기술 또는 구성에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명은 생략할 것이다.In describing the present invention, if it is determined that a detailed description of a related known technology or configuration may unnecessarily obscure the subject matter of the present invention, a detailed description thereof will be omitted.
그리고 후술되는 용어들은 본 발명에서의 기능을 고려하여 정의된 용어들로서 이는 사용자, 운용자의 의도 또는 관례 등에 따라 달라질 수 있으므로 그 정의는 본 발명을 설명하는 본 명세서 전반에 걸친 내용을 토대로 내려져야 할 것이다.In addition, terms to be described later are terms defined in consideration of functions in the present invention and may vary according to the intentions or customs of users and operators, and thus their definitions should be made based on the contents throughout the present specification describing the present invention.
열변색성 복합코팅층을 포함하는 조리기구 제조방법Cookware manufacturing method including a thermochromic composite coating layer
본 발명의 하나의 관점은 열변색성 복합코팅층을 포함하는 조리기구 제조방법에 관한 것이다. 도 1은 본 발명의 한 구체예에 따른 조리기구 제조방법을 나타낸 순서도이며, 도 2는 본 발명의 조리기구 제조방법을 도식적으로 나타낸 것이다. 상기 도 1 및 도 2를 참조하면, 조리기구 제조방법은 (S10) 프라이머층 형성단계; (S20) 조색층 형성단계; (S30) 열변색층 형성단계; 및 (S40) 탑코팅층 형성 및 열처리단계;를 포함한다. 좀 더 구체적으로 상기 열변색성 복합코팅층을 포함하는 조리기구 제조방법은 (S10) 금속기재의 표면에 불소계 수지를 포함하는 프라이머층을 형성하는 단계; (S20) 상기 프라이머층 표면의 적어도 일부에 매트릭스 수지 및 조색안료를 포함하는 조색 코팅제를 도포하여 조색층을 형성하는 단계; (S30) 상기 프라이머층 표면의 적어도 일부에 열변색 화합물 및 변색안료를 포함하는 열변색성 코팅제를 도포하여 열변색층을 형성하는 단계; 및 (S40) 상기 열변색층이 형성된 프라이머층 표면에 탑코팅제를 도포하고 열처리하여 탑코팅층을 형성하는 단계;를 포함한다.One aspect of the present invention relates to a method for manufacturing a cookware including a thermochromic composite coating layer. 1 is a flow chart showing a cooking utensil manufacturing method according to an embodiment of the present invention, Figure 2 schematically shows the cooking utensil manufacturing method of the present invention. 1 and 2, the cooking utensil manufacturing method includes (S10) forming a primer layer; (S20) forming a toning layer; (S30) forming a thermochromic layer; And (S40) forming a top coating layer and heat treatment step. More specifically, the cooking appliance manufacturing method including the thermochromic composite coating layer includes the steps of (S10) forming a primer layer containing a fluorine-based resin on the surface of a metal substrate; (S20) forming a toning layer by applying a toning coating comprising a matrix resin and a toning pigment to at least a portion of the surface of the primer layer; (S30) forming a thermochromic layer by applying a thermochromic coating agent including a thermochromic compound and a discoloration pigment to at least a portion of the surface of the primer layer; And (S40) forming a top coating layer by applying a top coating agent to the surface of the primer layer on which the thermochromic layer is formed and heat treatment.
본 명세서에서 용어 "열변색성 복합코팅층"은, 프라이머층, 조색층, 열변색층 및 탑코팅층을 포함하는 것으로 정의하도록 한다.In the present specification, the term "thermochromic composite coating layer" is to be defined as including a primer layer, a toning layer, a thermochromic layer, and a top coating layer.
이하, 본 발명에 따른 열변색성 복합코팅층을 포함하는 조리기구 제조방법을 단계별로 상세히 설명하도록 한다.Hereinafter, a method for manufacturing a cookware including a thermochromic composite coating layer according to the present invention will be described in detail step by step.
(S10) 프라이머층 형성단계(S10) Primer layer formation step
상기 단계는 금속기재의 적어도 일부에 불소계 수지를 포함하는 프라이머제를 도포 및 건조하여 프라이머층을 형성하는 단계이다.The step is a step of forming a primer layer by applying and drying a primer agent containing a fluorine-based resin on at least a portion of the metal substrate.
상기 도 2(a)를 참조하면, 프라이머층(20)은 금속기재(10)과 조리물이 접촉하는 표면에 형성될 수 있다. 한 구체예에서 금속기재(10)는 알루미늄, 알루미늄 합금, 구리, 마그네슘, 알루미늄 도금강, 철 및 스테인레스 스틸 중 하나 이상을 포함할 수 있다. Referring to FIG. 2(a), the primer layer 20 may be formed on a surface where the metal substrate 10 and the food are in contact. In one embodiment, the metal substrate 10 may include one or more of aluminum, aluminum alloy, copper, magnesium, aluminum plated steel, iron, and stainless steel.
한 구체예에서, 상기 프라이머제를 도포하기 전에, 상기 프라이머제가 도포될 금속기재 표면을 샌드 블래스팅(sand blasting) 처리할 수 있다. 상기 샌드 블래스팅시, 상기 금속기재의 표면적이 증가하여, 상기 프라이머층의 부착성이 우수할 수 있다.In one embodiment, before applying the primer agent, the surface of the metal substrate to which the primer agent is to be applied may be subjected to sand blasting. During the sand blasting, the surface area of the metal substrate is increased, so that adhesion of the primer layer may be excellent.
한 구체예에서 상기 프라이머층은 불소계 베이스 수지 100 중량부; 제2 안료 5~50 중량부; 인산 에스테르계 화합물 1~15 중량부; 및 산화게르마늄 0.5~5 중량부;를 포함하는 프라이머제로부터 형성될 수 있다.In one embodiment, the primer layer includes 100 parts by weight of a fluorine-based base resin; 5 to 50 parts by weight of a second pigment; 1 to 15 parts by weight of a phosphoric acid ester compound; And germanium oxide 0.5 to 5 parts by weight; may be formed from a primer comprising a.
한 구체예에서 상기 불소계 수지는 폴리테트라플루오르에틸렌(PTFE), 테트라플루오르에틸렌-헥사플루오르프로필렌 공중합체(FEP), 테트라플루오르에틸렌-퍼플루오르 알킬비닐에테르 공중합체(PFA) 및 폴리불화비닐리덴(PVDF) 중 하나 이상을 포함할 수 있다. 상기 불소계 수지를 적용시, 프라이머층의 내약품성, 내마모성, 내구성 및 내열성이 우수할 수 있다. 예를 들면 폴리테트라플루오르에틸렌(PTFE) 및 테트라플루오르에틸렌-헥사플루오르프로필렌 공중합체(FEP) 중 하나 이상을 포함할 수 있다.In one embodiment, the fluorine-based resin is polytetrafluoroethylene (PTFE), tetrafluoroethylene-hexafluoropropylene copolymer (FEP), tetrafluoroethylene-perfluoro alkyl vinyl ether copolymer (PFA), and polyvinylidene fluoride (PVDF). ) May include one or more of. When the fluorine-based resin is applied, the primer layer may have excellent chemical resistance, abrasion resistance, durability and heat resistance. For example, it may include one or more of polytetrafluoroethylene (PTFE) and tetrafluoroethylene-hexafluoropropylene copolymer (FEP).
한 구체예에서 상기 제2 안료는 카본블랙, 페릴렌 레드, 망간 페라이트 블랙, 구리 크로마이트 블랙, 비스무스 바나데이트, 수산화철 옐로우, 산화크로뮴 그린 및 코발트 알루미네이트 블루 중 하나 이상을 포함할 수 있다. 예를 들면 망간 페라이트 블랙 및 페릴렌 레드를 포함할 수 있다. 한 구체예에서 상기 제2 안료는 상기 불소계 수지 100 중량부에 대하여 1~40 중량부 포함될 수 있다. 상기 범위로 포함시 프라이머제의 혼합성 및 분산성이 저하되지 않으면서, 상기 프라이머층의 내구성과 기계적 물성의 저하를 방지할 수 있다. 예를 들면, 5~20 중량부 포함될 수 있다.In one embodiment, the second pigment may include at least one of carbon black, perylene red, manganese ferrite black, copper chromite black, bismuth vanadate, iron hydroxide yellow, chromium oxide green, and cobalt aluminate blue. For example, manganese ferrite black and perylene red may be included. In one embodiment, the second pigment may be included in 1 to 40 parts by weight based on 100 parts by weight of the fluorine-based resin. When included in the above range, it is possible to prevent degradation of durability and mechanical properties of the primer layer without deteriorating the mixability and dispersibility of the primer agent. For example, 5 to 20 parts by weight may be included.
한 구체예에서 상기 제2 안료의 평균입경은 5~30㎛일 수 있다. 상기 범위에서 분산성 및 혼합성이 우수할 수 있다.In one embodiment, the average particle diameter of the second pigment may be 5 ~ 30㎛. In the above range, dispersibility and mixing properties may be excellent.
상기 인산 에스테르계 화합물은, 본 발명의 프라이머층의 내구성 및 기재와의 부착성 향상을 목적으로 포함될 수 있다. 상기 인산 에스테르계 화합물은 하이드록시기 및 카르복실기 중 하나 이상을 포함하는 인산 에스테르계 화합물일 수 있다.The phosphoric acid ester compound may be included for the purpose of improving durability of the primer layer of the present invention and adhesion to the substrate. The phosphoric acid ester compound may be a phosphoric acid ester compound including at least one of a hydroxy group and a carboxyl group.
한 구체예에서 상기 인산 에스테르계 화합물은 상기 불소계 수지 100 중량부에 대하여 1~15 중량부 포함된다. 상기 범위로 포함시 프라이머층의 내구성 및 부착력이 우수하면서, 프라이머제의 점도가 지나치게 증가되는 것을 방지할 수 있다. 예를 들면 1~8 중량부 포함될 수 있다.In one embodiment, the phosphoric acid ester-based compound is included in 1 to 15 parts by weight based on 100 parts by weight of the fluorine-based resin. When included in the above range, the durability and adhesion of the primer layer are excellent, and the viscosity of the primer agent can be prevented from being excessively increased. For example, 1 to 8 parts by weight may be included.
상기 산화게르마늄은, 본 발명의 금속기재, 프라이머층 및 탑코팅층 사이의 층간 부착력 향상을 목적으로 포함될 수 있다. 한 구체예에서 상기 산화게르마늄은 상기 불소계 수지 100 중량부에 대하여 0.5~5 중량부 포함된다. 상기 조건에서 본 발명의 프라이머제의 혼합성 및 분산성이 우수하며, 프라이머층의 층간 부착력이 우수할 수 있다. 예를 들면 1~3 중량부 포함될 수 있다.The germanium oxide may be included for the purpose of improving interlayer adhesion between the metal substrate, the primer layer and the top coating layer of the present invention. In one embodiment, the germanium oxide is included in 0.5 to 5 parts by weight based on 100 parts by weight of the fluorine-based resin. Under the above conditions, the mixing and dispersibility of the primer agent of the present invention may be excellent, and interlayer adhesion of the primer layer may be excellent. For example, 1 to 3 parts by weight may be included.
한 구체예에서 상기 산화게르마늄 및 인산 에스테르계 화합물은 1:1~1:5 중량비로 포함될 수 있다. 상기 중량비 범위로 포함시, 프라이머제의 혼합성 및 작업성이 우수하며, 프라이머층의 층간 부착력 및 내구성이 할 수 있다. 예를 들면 산화게르마늄 및 인산 에스테르계 화합물은 1:2~1:4 중량비로 포함될 수 있다.In one embodiment, the germanium oxide and phosphoric acid ester compound may be included in a weight ratio of 1:1 to 1:5. When included in the above weight ratio range, the blendability and workability of the primer agent are excellent, and interlayer adhesion and durability of the primer layer can be achieved. For example, germanium oxide and phosphoric acid ester compounds may be included in a weight ratio of 1:2 to 1:4.
한 구체예에서 상기 프라이머제는, 용매를 더 포함할 수 있다. 상기 용매는, 물, 탄소수 1~10의 알코올, 톨루엔, 자일렌, 디이소부틸케톤, 메틸에틸케톤, 메틸이소부틸케톤, 프로필렌 글리콜 모노메틸 에테르 아세테이트, 1-메톡시-2-프로판올, 에탄올, 부틸 셀로솔브, 사이클로헥산, n-부틸 아세테이트, N-메틸피롤리돈, 디메틸포름아마이드, 에틸 아세테이트, 아세톤, 메틸 아세테이트, 이소 부틸 아세테이트, 이소 프로필 아세테이트 및 디메틸 카보네이트 중 하나 이상 포함할 수 있다. 한 구체예에서 상기 탄소수 1~10의 알코올은 메탄올, 에탄올, 프로판올, 이소프로판올, n-부탄올 및 이소부탄올 중 하나 이상 포함할 수 있다.In one embodiment, the primer agent may further include a solvent. The solvent is water, alcohol having 1 to 10 carbon atoms, toluene, xylene, diisobutyl ketone, methyl ethyl ketone, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, 1-methoxy-2-propanol, ethanol, Butyl cellosolve, cyclohexane, n-butyl acetate, N-methylpyrrolidone, dimethylformamide, ethyl acetate, acetone, methyl acetate, isobutyl acetate, isopropyl acetate, and dimethyl carbonate. In one embodiment, the alcohol having 1 to 10 carbon atoms may include one or more of methanol, ethanol, propanol, isopropanol, n-butanol, and isobutanol.
상기 용매는 상기 불소계 베이스 수지 100 중량부에 대하여 10~500 중량부 포함될 수 있다. 상기 범위로 포함시, 상기 프라이머제 구성 성분의 점도 조절이 용이하며, 분산성 및 작업성이 우수할 수 있다.The solvent may be included in an amount of 10 to 500 parts by weight based on 100 parts by weight of the fluorine-based base resin. When included in the above range, it is easy to adjust the viscosity of the components of the primer agent, and dispersibility and workability may be excellent.
한 구체예에서 상기 프라이머제는 계면활성제, 레벨링제, 소포제 등의 첨가제를 더 포함할 수 있다. 상기 첨가제는, 상기 불소계 베이스 수지 100 중량부에 대하여 0.1~20 중량부 포함될 수 있다.In one embodiment, the primer agent may further include additives such as a surfactant, a leveling agent, and an antifoaming agent. The additive may be included in an amount of 0.1 to 20 parts by weight based on 100 parts by weight of the fluorine-based base resin.
상기 프라이머제는, 통상의 방법으로 제조할 수 있다.The primer agent can be prepared by a conventional method.
한 구체예에서 상기 프라이머제를 도포하고, 80~160℃에서 건조하여 프라이머층을 형성할 수 있다. 상기 조건으로 건조시, 프라이머층의 평활성 및 내구성이 우수할 수 있다. 상기 프라이머제는, 통상적인 방법으로 도포될 수 있다. 예를 들면, 에어 스프레이 건을 이용하여 도포될 수 있다.In one embodiment, the primer may be applied and dried at 80 to 160°C to form a primer layer. When drying under the above conditions, the smoothness and durability of the primer layer may be excellent. The primer may be applied by a conventional method. For example, it can be applied using an air spray gun.
한 구체예에서 상기 프라이머제는 상기 제2 안료의 색상을 각각 변경하여, 1회 이상 도포할 수 있다. 예를 들면, 금속기재의 일면에 불소계 베이스 수지 100 중량부; 페릴렌 레드를 포함하는 제2 안료 5~50 중량부; 인산 에스테르계 화합물 1~15 중량부; 및 산화게르마늄 0.5~5 중량부;를 포함하는 제1 프라이머제를 도포하여 제1 프라이머층을 형성한 다음, 상기 제1 프라이머층 표면중 적어도 일부에 불소계 베이스 수지 100 중량부; 망간 페라이트 블랙 또는 카본 블랙을 포함하는 제2 안료 5~50 중량부; 인산 에스테르계 화합물 1~15 중량부; 및 산화게르마늄 0.5~5 중량부;를 포함하는 제2 프라이머제를 도포하고, 80~160℃에서 건조하여 제2 프라이머층을 형성할 수 있다. 상기 조건으로 건조시, 프라이머층의 평활성 및 내구성이 우수할 수 있다. 상기 프라이머제는, 통상적인 방법으로 도포될 수 있다. 예를 들면, 에어 스프레이 건을 이용하여 도포될 수 있다.In one embodiment, the primer agent may be applied one or more times by changing the color of the second pigment, respectively. For example, 100 parts by weight of a fluorine-based base resin on one side of the metal substrate; 5 to 50 parts by weight of a second pigment including perylene red; 1 to 15 parts by weight of a phosphoric acid ester compound; And 0.5 to 5 parts by weight of germanium oxide; after forming a first primer layer by applying a first primer comprising: 100 parts by weight of a fluorine-based base resin on at least a portion of the surface of the first primer layer; 5 to 50 parts by weight of a second pigment including manganese ferrite black or carbon black; 1 to 15 parts by weight of a phosphoric acid ester compound; And 0.5 to 5 parts by weight of germanium oxide, and drying at 80 to 160° C. to form a second primer layer. When drying under the above conditions, the smoothness and durability of the primer layer may be excellent. The primer may be applied by a conventional method. For example, it can be applied using an air spray gun.
한 구체예에서 상기 프라이머층의 두께는 5~30㎛일 수 있다. 상기 두께 조건에서 프라이머층의 내구성이 우수할 수 있다.In one embodiment, the thickness of the primer layer may be 5 ~ 30㎛. The durability of the primer layer may be excellent under the above thickness condition.
(S20) 조색층 형성단계(S20) Toning layer formation step
상기 단계는, 상기 프라이머층의 표면의 적어도 일부에 매트릭스 수지 및 조색안료를 포함하는 조색층을 형성하는 단계이다. 상기 단계는 상기 도 2(b)와 같이 프라이머층(20) 표면의 적어도 일부에 조색 코팅제를 패드 인쇄하여, 조색층(30)을 형성할 수 있다.The step is a step of forming a toning layer including a matrix resin and a toning pigment on at least a part of the surface of the primer layer. In the above step, a toning layer 30 may be formed by pad printing a toning coating agent on at least a part of the surface of the primer layer 20 as shown in FIG. 2(b).
한 구체예에서 상기 조색 코팅제는 매트릭스 수지 및 조색안료를 포함할 수 있다. 상기 범위로 포함시, 작업성과 조색층의 내구성이 우수할 수 있다.In one embodiment, the toning coating agent may include a matrix resin and a toning pigment. When included in the above range, workability and durability of the toning layer may be excellent.
예를 들면, 상기 매트릭스 수지는 폴리에테르에테르케톤, 폴리우레탄, 폴리에틸렌서파이드, 폴리페닐렌설파이드, 에틸셀룰로오스, 폴리비닐알코올 및 폴리비닐피롤리돈 중 하나 이상 포함할 수 있으나, 이에 제한되지 않는다. For example, the matrix resin may include one or more of polyether ether ketone, polyurethane, polyethylene sulfide, polyphenylene sulfide, ethyl cellulose, polyvinyl alcohol, and polyvinylpyrrolidone, but is not limited thereto.
한 구체예에서 상기 조색안료는 산화티타늄을 포함한다. 상기 산화티타늄(TiO 2)은 흰색 색상을 나타내기 위해 사용되며, 후술할 조리기구의 가열시 나타나는 열변색층의 색상(패턴)을 더욱 명확하게 식별되도록 할 수 있다.In one embodiment, the toning pigment includes titanium oxide. The titanium oxide (TiO 2 ) is used to represent a white color, and the color (pattern) of the thermochromic layer that appears when heating the cooking utensils to be described later can be more clearly identified.
한 구체예에서 상기 조색안료의 평균입경은 5~30㎛일 수 있다. 상기 범위에서 분산성 및 열변색 효과가 우수할 수 있다.In one embodiment, the average particle diameter of the toning pigment may be 5 ~ 30㎛. In the above range, the dispersibility and heat discoloration effect may be excellent.
한 구체예에서 상기 조색 코팅제는 상기 매트릭스 수지 100 중량부 및 조색안료 0.5~50 중량부를 포함할 수 있다. 상기 범위로 포함시, 조색 코팅제 구성 성분의 분산성 및 혼합성이 우수하며, 코팅층의 부착력이 우수할 수 있다.In one embodiment, the toning coating agent may include 100 parts by weight of the matrix resin and 0.5 to 50 parts by weight of the toning pigment. When included in the above range, the dispersibility and mixing properties of the toning coating agent components are excellent, and the adhesion of the coating layer may be excellent.
한 구체예에서 조색 코팅제는, 용매를 더 포함할 수 있다. 상기 용매는, 물, 탄소수 1~10의 알코올, 톨루엔, 자일렌, 디이소부틸케톤, 메틸에틸케톤, 메틸이소부틸케톤, 프로필렌 글리콜 모노메틸 에테르 아세테이트, 1-메톡시-2-프로판올, 에탄올, 부틸 셀로솔브, 사이클로헥산, N-메틸피롤리돈, 디메틸포름아마이드, n-부틸 아세테이트, 에틸 아세테이트, 아세톤, 메틸 아세테이트, 이소 부틸 아세테이트, 이소 프로필 아세테이트 및 디메틸 카보네이트 중 하나 이상 포함할 수 있다. 한 구체예에서 상기 탄소수 1~10의 알코올은 메탄올, 에탄올, 프로판올, 이소프로판올, n-부탄올 및 이소부탄올 중 하나 이상 포함할 수 있다.In one embodiment, the toning coating agent may further include a solvent. The solvent is water, alcohol having 1 to 10 carbon atoms, toluene, xylene, diisobutyl ketone, methyl ethyl ketone, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, 1-methoxy-2-propanol, ethanol, Butyl cellosolve, cyclohexane, N-methylpyrrolidone, dimethylformamide, n-butyl acetate, ethyl acetate, acetone, methyl acetate, isobutyl acetate, isopropyl acetate, and dimethyl carbonate. In one embodiment, the alcohol having 1 to 10 carbon atoms may include one or more of methanol, ethanol, propanol, isopropanol, n-butanol, and isobutanol.
한 구체예에서 상기 용매는 상기 매트릭스 수지 100 중량부에 대하여 10~300 중량부 포함될 수 있다. 상기 범위로 포함시, 상기 조색 코팅제 구성 성분의 점도 조절이 용이하며, 혼합성, 분산성 및 작업성이 우수할 수 있다.In one embodiment, the solvent may be included in an amount of 10 to 300 parts by weight based on 100 parts by weight of the matrix resin. When included in the above range, it is easy to adjust the viscosity of the components of the toning coating agent, and it may be excellent in mixability, dispersibility and workability.
한 구체예에서 상기 조색 코팅제를 패드 인쇄 또는 도포 후 건조할 수 있다. 상기 건조는 80~150℃의 조건으로 실시할 수 있다. 상기 조건에서 조색층의 내구성이 우수할 수 있다.In one embodiment, the toning coating may be dried after pad printing or application. The drying may be carried out under the conditions of 80 ~ 150 ℃. Durability of the toning layer may be excellent under the above conditions.
한 구체예에서 상기 조색층의 두게는 1~30㎛일 수 있다. 상기 두께 조건에서 조색층의 내구성이 우수할 수 있다.In one embodiment, the thickness of the toning layer may be 1 ~ 30㎛. Durability of the toning layer may be excellent under the above thickness condition.
(S30) 열변색층 형성단계(S30) Thermochromic layer forming step
상기 단계는 상기 도 2(c)와 같이 프라이머층(20)의 표면의 적어도 일부에 열변색 화합물 및 변색안료를 포함하는 열변색성 코팅제를 패드 인쇄하여, 열변색층(40)을 형성하는 단계이다.The step of forming a thermochromic layer 40 by pad printing a thermochromic coating agent containing a thermochromic compound and a color change pigment on at least a part of the surface of the primer layer 20 as shown in FIG. 2(c). to be.
한 구체예에서 상기 열변색성 코팅제는 열변색 화합물 100 중량부 및 변색안료 0.5~30 중량부를 포함할 수 있다. 상기 범위로 포함시, 작업성 및 열변색 효율성과 신뢰성이 우수할 수 있다.In one embodiment, the thermochromic coating agent may include 100 parts by weight of a thermochromic compound and 0.5 to 30 parts by weight of a color change pigment. When included in the above range, workability and heat discoloration efficiency and reliability may be excellent.
종래 가열기구의 경우, 소정온도 이상으로 가열시 열변색이 일어나는 현상을 이용하였으나, 가열시 열변색을 확인하기 쉽지 않아 가열 상태를 식별하기 어려운 문제가 있었다. 반면, 본 발명은 상온에서는 열변색층의 변색이 발생하지 않아 열변색층(패턴)이 보이지 않았나, 소정 온도 이상으로 가열시 열변색층의 변색(패턴)이 나타나게 되어, 조리기구의 가열 상태를 용이하게 식별 가능함을 알 수 있었다. 특히, 한 구체예에서 상기 프라이머층 또는 탑코팅층의 제1 안료 또는 제2 안료에 페릴렌 레드 등의 적색 안료를 적용하여, 상기 열변색층과 색상이 조합되어 상온에서 육안으로 식별되지 않도록 형성할 수도 있다.In the case of a conventional heating device, a phenomenon in which heat discoloration occurs when heated above a predetermined temperature is used, but there is a problem in that it is difficult to identify the heating state because it is not easy to check the heat discoloration during heating. On the other hand, in the present invention, discoloration of the thermochromic layer does not occur at room temperature, so that the thermochromic layer (pattern) is not visible, but when heated above a predetermined temperature, discoloration (pattern) of the thermochromic layer appears. It was found that it can be easily identified. In particular, in one embodiment, a red pigment such as perylene red is applied to the first or second pigment of the primer layer or the top coating layer, so that the thermochromic layer and the color are combined to be formed so that it is not visible to the naked eye at room temperature. May be.
한 구체예에서 상기 변색안료는 산화철 레드를 포함한다. 상기 조건의 변색안료를 이용하여 열변색층을 형성시, 식별성이 우수하면서, 사용자에게 주는 심미성 또한 우수할 수 있다. 특히, 상온에서는 열변색층의 색상(또는 패턴)이 조리기구의 표면에 나타나지 않고, 소정 온도로 가열시 변색되어 색상(또는 패턴)이 나타나게 되어 식별성이 우수할 수 있다.In one embodiment, the color change pigment includes iron oxide red. When a thermochromic layer is formed using the discoloration pigment under the above conditions, it is possible to have excellent discernability and excellent aesthetics to the user. Particularly, at room temperature, the color (or pattern) of the thermochromic layer does not appear on the surface of the cookware, and when heated to a predetermined temperature, the color (or pattern) is discolored and thus the color (or pattern) appears, thereby providing excellent identification.
한 구체예에서 상기 변색안료의 평균입경은 5~30㎛일 수 있다. 상기 범위에서 분산성 및 열변색 효과가 우수할 수 있다.In one embodiment, the average particle diameter of the color change pigment may be 5 ~ 30㎛. In the above range, the dispersibility and heat discoloration effect may be excellent.
한 구체예에서 상기 변색안료는 상기 열변색 화합물 100 중량부에 대하여 0.5~30 중량부 포함될 수 있다. 상기 범위로 포함시 상기 열변색성 코팅제 구성 성분의 분산성 및 작업성이 우수할 수 있다. 상기 범위로 포함시, 작업성 및 열변색 효율성과 신뢰성이 우수할 수 있다.In one embodiment, the color change pigment may be included in 0.5 to 30 parts by weight based on 100 parts by weight of the thermochromic compound. When included in the above range, the dispersibility and workability of the components of the thermochromic coating agent may be excellent. When included in the above range, workability and heat discoloration efficiency and reliability may be excellent.
상기 열변색 화합물은 요오드화수은 착염 및 바나듐 산화물 중 하나 이상을 포함할 수 있다.The thermochromic compound may include at least one of a mercury iodide complex salt and a vanadium oxide.
한 구체예에서 상기 요오드화수은 착염은 디실버 테트라아이오도머큐레이트(disilver tetraiodomercurate, Ag 2HgI 4) 및 디카퍼 테트라아이오도머큐레이트(dicopper tetraiodomercurate, Cu 2HgI 4) 중 하나 이상을 포함할 수 있다.In one embodiment, the mercury iodide complex salt may include at least one of disilver tetraiodomercurate (Ag 2 HgI 4 ) and dicoper tetraiodomercurate (Cu 2 HgI 4 ). .
한 구체예에서 열변색성 코팅제는, 용매를 더 포함할 수 있다. 상기 용매는, 물, 탄소수 1~10의 알코올, 톨루엔, 자일렌, 디이소부틸케톤, 메틸에틸케톤, 메틸이소부틸케톤, 프로필렌 글리콜 모노메틸 에테르 아세테이트, 1-메톡시-2-프로판올, 에탄올, 부틸 셀로솔브, 사이클로헥산, n-부틸 아세테이트, N-메틸피롤리돈, 디메틸포름아마이드, 에틸 아세테이트, 아세톤, 메틸 아세테이트, 이소 부틸 아세테이트, 이소 프로필 아세테이트 및 디메틸 카보네이트 중 하나 이상 포함할 수 있다. 한 구체예에서 상기 탄소수 1~10의 알코올은 메탄올, 에탄올, 프로판올, 이소프로판올, n-부탄올 및 이소부탄올 중 하나 이상 포함할 수 있다.In one embodiment, the thermochromic coating agent may further include a solvent. The solvent is water, alcohol having 1 to 10 carbon atoms, toluene, xylene, diisobutyl ketone, methyl ethyl ketone, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, 1-methoxy-2-propanol, ethanol, Butyl cellosolve, cyclohexane, n-butyl acetate, N-methylpyrrolidone, dimethylformamide, ethyl acetate, acetone, methyl acetate, isobutyl acetate, isopropyl acetate, and dimethyl carbonate. In one embodiment, the alcohol having 1 to 10 carbon atoms may include one or more of methanol, ethanol, propanol, isopropanol, n-butanol, and isobutanol.
한 구체예에서 상기 용매는 상기 열변색 화합물 100 중량부에 대하여 10~300 중량부 포함될 수 있다. 상기 범위로 포함시, 상기 열변색성 코팅제 구성 성분의 분산성 및 작업성이 우수할 수 있다.In one embodiment, the solvent may be included in an amount of 10 to 300 parts by weight based on 100 parts by weight of the thermochromic compound. When included in the above range, the dispersibility and workability of the components of the thermochromic coating agent may be excellent.
한 구체예에서 상기 열변색층은 패드 인쇄를 이용하여 형성될 수 있다.In one embodiment, the thermochromic layer may be formed using pad printing.
한 구체예에서 상기 열변색성 코팅제를 패드 인쇄 또는 도포 후 건조할 수 있다. 한 구체예에서 상기 건조는 80~150℃의 조건으로 실시할 수 있다. 상기 조건에서 열변색층의 내구성이 우수할 수 있다.In one embodiment, the thermochromic coating may be dried after pad printing or application. In one embodiment, the drying may be performed under conditions of 80 to 150°C. Durability of the thermochromic layer may be excellent under the above conditions.
한 구체예에서 상기 열변색층의 두게는 1~30㎛ 일 수 있다. 상기 두께 조건에서 열변색층의 내구성이 우수할 수 있다.In one embodiment, the thickness of the thermochromic layer may be 1 to 30 μm. Durability of the thermochromic layer may be excellent under the above thickness condition.
(S40) 탑코팅층 형성 및 열처리 단계(S40) Top coating layer formation and heat treatment step
상기 단계는 상기 도 2(d)와 같이 열변색층(40)이 형성된 프라이머층 표면에 불소계 수지를 포함하는 탑코팅제를 도포하고 열처리하여 탑코팅층(50)을 형성하는 단계이다. 한 구체예에서 상기 탑코팅층은, 상기 도 2(d)와 같이 조색층(30) 표면, 열변색층(40)의 표면 및 프라이머층(20)의 표면에 형성되는 것일 수 있다. 상기 열처리를 미적용시, 코팅층의 부착력이 저하되고 코팅층의 표면 평활성이 저하되는 등 결함이 발생할 수 있다.The step is a step of forming a top coating layer 50 by applying a top coating agent containing a fluorine-based resin on the surface of the primer layer on which the thermochromic layer 40 is formed as shown in FIG. 2(d) and heat treatment. In one embodiment, the top coating layer may be formed on the surface of the toning layer 30, the surface of the thermochromic layer 40, and the surface of the primer layer 20 as shown in FIG. 2(d). If the heat treatment is not applied, defects may occur, such as a decrease in adhesion of the coating layer and a decrease in surface smoothness of the coating layer.
상기 탑코팅층은 상기 조색층 및 열변색층의 손상을 방지하면서, 조리되는 식재료의 논스틱성이 우수하고, 내마모성, 열전도성, 내약품성, 평활성 및 내구성이 우수할 수 있다.The top coating layer may prevent damage to the toning layer and the thermochromic layer, have excellent non-stick properties of cooked food materials, and have excellent wear resistance, thermal conductivity, chemical resistance, smoothness and durability.
또한, 본 발명의 탑코팅층 형성시, 상기 열변색층은 상온에서 표면에 나타나지 않으며, 소정의 온도 이상으로 가열시 열변색층이 나타나게 되어 식별 가능할 수 있다.In addition, when the top coating layer of the present invention is formed, the thermochromic layer does not appear on the surface at room temperature, and when heated to a predetermined temperature or higher, the thermochromic layer appears and thus can be identified.
한 구체예에서 상기 탑코팅제는 불소계 베이스 수지 100 중량부; 알콕시 실란 화합물 10~50 중량부; 제1 안료 5~50 중량부; 이황화몰리브덴 0.5~15 중량부; 및 인산 에스테르계 화합물 1~15 중량부;를 포함한다. In one embodiment, the top coating agent is 100 parts by weight of a fluorine-based base resin; 10 to 50 parts by weight of an alkoxy silane compound; 5 to 50 parts by weight of the first pigment; 0.5 to 15 parts by weight of molybdenum disulfide; And 1 to 15 parts by weight of a phosphoric acid ester compound.
한 구체예에서 상기 불소계 수지는 폴리테트라플루오르에틸렌(PTFE), 테트라플루오르에틸렌-헥사플루오르프로필렌 공중합체(FEP), 테트라플루오르에틸렌-퍼플루오르 알킬비닐에테르 공중합체(PFA) 및 폴리불화비닐리덴(PVDF) 중 하나 이상을 포함할 수 있다. 상기 불소계 수지를 적용시, 탑코팅층의 평활성, 내약품성, 내구성 및 내열성이 우수할 수 있다.In one embodiment, the fluorine-based resin is polytetrafluoroethylene (PTFE), tetrafluoroethylene-hexafluoropropylene copolymer (FEP), tetrafluoroethylene-perfluoro alkyl vinyl ether copolymer (PFA), and polyvinylidene fluoride (PVDF). ) May include one or more of. When the fluorine-based resin is applied, smoothness, chemical resistance, durability and heat resistance of the top coating layer may be excellent.
상기 알콕시 실란 화합물은 상기 탑코팅층, 조색층, 열변색층 및 프라이머층 사이의 부착력과, 내구성을 향상시키기 위해 포함될 수 있다.The alkoxy silane compound may be included to improve adhesion and durability between the top coating layer, the toning layer, the thermochromic layer, and the primer layer.
한 구체예에서 상기 알콕시 실란은 글리시독시프로필트리메톡시실란, 머캅토프로필트리메톡시실란, 메타크릴로일프로필트리메톡시실란, 비닐트리에톡시실란, 비닐트리메톡시실란, 메타크릴로일프로필트리에톡시실란 및 글리시독시프로필트리에톡시실란 중 하나 이상 포함할 수 있다.In one embodiment, the alkoxy silane is glycidoxypropyltrimethoxysilane, mercaptopropyltrimethoxysilane, methacryloylpropyltrimethoxysilane, vinyltriethoxysilane, vinyltrimethoxysilane, methacrylo It may include one or more of ylpropyltriethoxysilane and glycidoxypropyltriethoxysilane.
상기 알콕시 실란 화합물은, 상기 불소계 베이스 수지 100 중량부에 대하여 10~50 중량부 포함될 수 있다. 상기 알콕시 실란 화합물을 10 중량부 미만으로 포함시, 상기 탑코팅층의 내구성 및 부착력이 저하되며, 50 중량부를 초과하여 포함시 탑코팅제의 혼합성 및 작업성과, 탑코팅층의 평활성과 외관성이 불량할 수 있다. 예를 들면, 15~35 중량부 포함될 수 있다.The alkoxy silane compound may be included in 10 to 50 parts by weight based on 100 parts by weight of the fluorine-based base resin. When the alkoxysilane compound is included in an amount of less than 10 parts by weight, durability and adhesion of the top coating layer are reduced, and when it contains more than 50 parts by weight, the blendability and workability of the top coating agent, and the smoothness and appearance of the top coating layer may be poor. I can. For example, 15 to 35 parts by weight may be included.
한 구체예에서 상기 제1 안료는 카본블랙, 페릴렌 레드(perylene red), 망간 페라이트 블랙, 구리 크로마이트 블랙, 비스무스 바나데이트, 수산화철 옐로우, 산화크로뮴 그린 및 코발트 알루미네이트 블루 중 하나 이상을 포함할 수 있다. 예를 들면 망간 페라이트 블랙 및 페릴렌 레드를 포함할 수 있다. In one embodiment, the first pigment may include at least one of carbon black, perylene red, manganese ferrite black, copper chromite black, bismuth vanadate, iron hydroxide yellow, chromium oxide green, and cobalt aluminate blue. I can. For example, manganese ferrite black and perylene red may be included.
한 구체예에서 상기 제1 안료는 상기 불소계 수지 100 중량부에 대하여 5~50 중량부 포함된다. 상기 범위로 포함시 분산성이 우수하며, 상기 탑코팅층의 내구성과 기계적 물성의 저하를 방지할 수 있다. 상기 제1 안료를 5 중량부 미만으로 포함시 그 첨가 효과가 미미하며, 50 중량부를 초과하여 포함시 상기 탑코팅제에 충분한 분산이 어렵고, 탑코팅층의 외관 및 내구성이 저하될 수 있다. 예를 들면, 10~40 중량부 포함될 수 있다.In one embodiment, the first pigment is included in 5 to 50 parts by weight based on 100 parts by weight of the fluorine-based resin. When included in the above range, dispersibility is excellent, and durability and mechanical properties of the top coating layer can be prevented from deteriorating. When the first pigment is included in an amount of less than 5 parts by weight, the effect of addition is insignificant, and when it is included in an amount exceeding 50 parts by weight, sufficient dispersion in the top coating agent is difficult, and the appearance and durability of the top coating layer may be deteriorated. For example, 10 to 40 parts by weight may be included.
한 구체예에서 상기 제1 안료의 평균입경은 5~30㎛일 수 있다. 상기 범위에서 분산성 및 혼합성이 우수할 수 있다.In one embodiment, the average particle diameter of the first pigment may be 5 ~ 30㎛. In the above range, dispersibility and mixing properties may be excellent.
상기 이황화몰리브덴(MoS 2)은 상기 탑코팅층의 윤활성 향상을 목적으로 포함될 수 있다. 한 구체예에서 상기 이황화몰리브덴은 불소계 베이스 수지 100 중량부에 대하여 0.5~15 중량부 포함될 수 있다. 상기 범위로 포함시 분산성이 우수하며, 탑코팅층의 윤활성 및 탑코팅층 표면에 식재료가 눌어붙지 않는 논스틱 특성이 우수할 수 있다. 예를 들면, 3~15 중량부 포함될 수 있다.The molybdenum disulfide (MoS 2 ) may be included for the purpose of improving the lubricity of the top coating layer. In one embodiment, the molybdenum disulfide may be included in 0.5 to 15 parts by weight based on 100 parts by weight of the fluorine-based base resin. When included in the above range, the dispersibility is excellent, and the lubricity of the top coating layer and the non-stick properties in which food ingredients do not stick to the surface of the top coating layer may be excellent. For example, 3 to 15 parts by weight may be included.
상기 인산 에스테르계 화합물은, 본 발명의 탑코팅층의 내구성 및 기재와의 부착성 향상을 목적으로 포함될 수 있다. 상기 인산 에스테르계 화합물은 하이드록시기 및 카르복실기 중 하나 이상을 포함하는 인산 에스테르계 화합물일 수 있다.The phosphoric acid ester compound may be included for the purpose of improving durability of the top coating layer of the present invention and adhesion to the substrate. The phosphoric acid ester compound may be a phosphoric acid ester compound including at least one of a hydroxy group and a carboxyl group.
한 구체예에서 상기 인산 에스테르계 화합물은 상기 불소계 수지 100 중량부에 대하여 1~15 중량부 포함된다. 상기 범위로 포함시 탑코팅층의 내구성 및 부착력이 우수하면서, 탑코팅제의 점도가 지나치게 증가되는 것을 방지할 수 있다. 상기 인산 에스테르계 화합물을 1 중량부 미만으로 포함시 탑코팅층의 부착성이 저하되며, 15 중량부를 초과하여 포함시 탑코팅층의 내구성이 저하될 수 있다. 예를 들면 1~8 중량부 포함될 수 있다.In one embodiment, the phosphoric acid ester-based compound is included in 1 to 15 parts by weight based on 100 parts by weight of the fluorine-based resin. When included in the above range, durability and adhesion of the top coating layer are excellent, and the viscosity of the top coating agent can be prevented from being excessively increased. When the phosphoric acid ester-based compound is included in an amount of less than 1 part by weight, the adhesion of the top coating layer is deteriorated. For example, 1 to 8 parts by weight may be included.
한 구체예에서 상기 탑코팅제는 상기 불소계 베이스 수지 100 중량부에 대하여 산화게르마늄 0.5~5 중량부를 더 포함할 수 있다. 상기 산화게르마늄은, 본 발명의 탑코팅층의 층간 부착력 향상을 목적으로 포함될 수 있다. 상기 산화게르마늄을 0.5 중량부 미만으로 포함시, 본 발명의 탑코팅층의 부착력이 저하되며, 5 중량부를 초과하여 포함시 탑코팅제의 혼합성이 저하되며, 평활성 및 외관성이 불량할 수 있다. 예를 들면 1~3 중량부 포함될 수 있다.In one embodiment, the top coating agent may further include 0.5 to 5 parts by weight of germanium oxide based on 100 parts by weight of the fluorine-based base resin. The germanium oxide may be included for the purpose of improving the interlayer adhesion of the top coating layer of the present invention. When the germanium oxide is included in an amount of less than 0.5 parts by weight, the adhesion of the top coating layer of the present invention is lowered, and when it is included in an amount exceeding 5 parts by weight, the mixability of the top coating agent decreases, and smoothness and appearance may be poor. For example, 1 to 3 parts by weight may be included.
한 구체예에서 상기 산화게르마늄의 평균입경은 0.1~20㎛일 수 있다. 상기 범위에서 분산성 및 혼합성이 우수하며, 상기 탑코팅층의 층간 부착력이 우수할 수 있다.In one embodiment, the average particle diameter of the germanium oxide may be 0.1 ~ 20㎛. In the above range, dispersibility and blendability are excellent, and interlayer adhesion of the top coating layer may be excellent.
한 구체예에서 상기 산화게르마늄 및 인산 에스테르계 화합물은 1:1~1:5 중량비로 포함될 수 있다. 상기 중량비 범위로 포함시, 탑코팅제의 혼합성 및 작업성이 우수하며, 탑코팅층의 층간 부착력 및 내구성이 우수하며, 탑코팅층의 평활성 및 외관이 동시에 우수할 수 있다. 예를 들면 산화게르마늄 및 인산 에스테르계 화합물은 1:2~1:4 중량비로 포함될 수 있다.In one embodiment, the germanium oxide and phosphoric acid ester compound may be included in a weight ratio of 1:1 to 1:5. When included in the above weight ratio range, the blendability and workability of the top coating agent are excellent, the interlayer adhesion and durability of the top coating layer are excellent, and the smoothness and appearance of the top coating layer may be excellent at the same time. For example, germanium oxide and phosphoric acid ester compounds may be included in a weight ratio of 1:2 to 1:4.
한 구체예에서 상기 이황화몰리브덴의 평균입경은 1~80㎛일 수 있다. 상기 범위에서 분산성 및 혼합성이 우수할 수 있다.In one embodiment, the average particle diameter of the molybdenum disulfide may be 1 ~ 80㎛. In the above range, dispersibility and mixing properties may be excellent.
한 구체예에서 상기 탑코팅제는, 용매를 더 포함할 수 있다. 상기 용매는, 물, 탄소수 1~10의 알코올, 톨루엔, 자일렌, 디이소부틸케톤, 메틸에틸케톤, 메틸이소부틸케톤, 프로필렌 글리콜 모노메틸 에테르 아세테이트, 1-메톡시-2-프로판올, 에탄올, 부틸 셀로솔브, 사이클로헥산, n-부틸 아세테이트, N-메틸피롤리돈, 디메틸포름아마이드, 에틸 아세테이트, 아세톤, 메틸 아세테이트, 이소 부틸 아세테이트, 이소 프로필 아세테이트 및 디메틸 카보네이트 중 하나 이상 포함할 수 있다. 한 구체예에서 상기 탄소수 1~10의 알코올은 메탄올, 에탄올, 프로판올, 이소프로판올, n-부탄올 및 이소부탄올 중 하나 이상 포함할 수 있다.In one embodiment, the top coating agent may further include a solvent. The solvent is water, alcohol having 1 to 10 carbon atoms, toluene, xylene, diisobutyl ketone, methyl ethyl ketone, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, 1-methoxy-2-propanol, ethanol, Butyl cellosolve, cyclohexane, n-butyl acetate, N-methylpyrrolidone, dimethylformamide, ethyl acetate, acetone, methyl acetate, isobutyl acetate, isopropyl acetate, and dimethyl carbonate. In one embodiment, the alcohol having 1 to 10 carbon atoms may include one or more of methanol, ethanol, propanol, isopropanol, n-butanol, and isobutanol.
상기 용매는 상기 불소계 베이스 수지 100 중량부에 대하여 10~500 중량부 포함될 수 있다. 상기 범위로 포함시, 상기 탑코팅제 구성 성분의 분산성 및 작업성이 우수할 수 있다.The solvent may be included in an amount of 10 to 500 parts by weight based on 100 parts by weight of the fluorine-based base resin. When included in the above range, the dispersibility and workability of the components of the top coating agent may be excellent.
한 구체예에서 상기 탑코팅제는 계면활성제, 레벨링제 및 소포제 등의 첨가제를 더 포함할 수 있다. 상기 첨가제는, 상기 불소계 베이스 수지 100 중량부에 대하여 0.1~20 중량부 포함될 수 있다.In one embodiment, the top coating agent may further include additives such as a surfactant, a leveling agent, and an antifoaming agent. The additive may be included in an amount of 0.1 to 20 parts by weight based on 100 parts by weight of the fluorine-based base resin.
한 구체예에서 상기 열처리는 380~450℃에서 이루어질 수 있다. 상기 조건에서 상기 프라이머층, 조색층, 열변색층 및 탑코팅층이 경화되어, 층간부착성 및 내구성이 우수할 수 있다.In one embodiment, the heat treatment may be performed at 380 to 450°C. Under the above conditions, the primer layer, the toning layer, the thermochromic layer, and the top coating layer are cured, so that interlayer adhesion and durability may be excellent.
한 구체예에서 상기 탑코팅층의 두게는 5~30㎛ 일 수 있다. 한 구체예에서 상기 탑코팅층의 두께는, 상기 열변색층의 표면으로부터 측정된 것일 수 있다. 상기 두께 조건에서 탑코팅층의 내구성이 우수할 수 있다.In one embodiment, the thickness of the top coating layer may be 5 ~ 30㎛. In one embodiment, the thickness of the top coating layer may be measured from the surface of the thermochromic layer. Durability of the top coating layer may be excellent under the above thickness condition.
열변색성 복합코팅층을 포함하는Including a thermochromic composite coating layer 조리기구 제조방법에 의해 제조된 조리기구Cooking utensils manufactured by the cooking utensil manufacturing method
본 발명의 다른 관점은 상기 조리기구 제조방법에 의해 제조된 조리기구에 관한 것이다. 한 구체예에서 상기 조리기구는 금속기재; 상기 금속기재의 하나 이상의 표면에 형성되는 불소계 수지를 포함하는 프라이머층; 상기 프라이머층 표면의 적어도 일부에 형성되는 조색층; 상기 프라이머층 표면의 적어도 일부에 형성되는 열변색층; 및 상기 열변색층의 표면에 형성되는 탑코팅층;을 포함하되, 상기 탑코팅층은 불소계 베이스 수지 100 중량부; 알콕시 실란 화합물 10~50 중량부; 제1 안료 5~50 중량부; 이황화몰리브덴 0.5~15 중량부; 인산 에스테르계 화합물 1~15 중량부; 및 산화게르마늄 0.5~5 중량부;를 포함하는 탑코팅제로부터 형성되는 것이며, 상기 탑코팅층은 불소계 베이스 수지 100 중량부; 알콕시 실란 화합물 10~50 중량부; 제1 안료 5~50 중량부; 이황화몰리브덴 0.5~15 중량부; 및 인산 에스테르계 화합물 1~15 중량부; 를 포함하는 탑코팅제로부터 형성되는 것이며, 상기 조색층은 매트릭스 수지 및 조색안료를 포함하는 조색 코팅제로부터 형성되고, 상기 열변색층은 열변색 화합물 및 변색안료를 포함하는 열변색성 코팅제로부터 형성되며, 상기 조색안료는 산화티타늄을 포함하며, 상기 변색안료는 산화철 레드를 포함한다.Another aspect of the present invention relates to cookware manufactured by the cookware manufacturing method. In one embodiment, the cookware is a metal substrate; A primer layer comprising a fluorine-based resin formed on at least one surface of the metal substrate; A toning layer formed on at least a part of the surface of the primer layer; A thermochromic layer formed on at least a part of the surface of the primer layer; And a top coating layer formed on the surface of the thermochromic layer, wherein the top coating layer comprises: 100 parts by weight of a fluorine-based base resin; 10 to 50 parts by weight of an alkoxy silane compound; 5 to 50 parts by weight of the first pigment; 0.5 to 15 parts by weight of molybdenum disulfide; 1 to 15 parts by weight of a phosphoric acid ester compound; And 0.5 to 5 parts by weight of germanium oxide; and 100 parts by weight of a fluorine-based base resin in the top coating layer; 10 to 50 parts by weight of an alkoxy silane compound; 5 to 50 parts by weight of the first pigment; 0.5 to 15 parts by weight of molybdenum disulfide; And 1 to 15 parts by weight of a phosphoric acid ester compound; It is formed from a top coating agent comprising, the toning layer is formed from a toning coating agent comprising a matrix resin and a toning pigment, and the thermochromic layer is formed from a thermochromic coating agent comprising a thermochromic compound and a color change pigment, The toning pigment includes titanium oxide, and the color change pigment includes iron oxide red.
상기 탑코팅제는 상기 불소계 베이스 수지 100 중량부에 대하여 산화게르마늄 0.5~5 중량부를 더 포함하며, 상기 산화게르마늄 및 인산 에스테르계 화합물은 1:1~1:5 중량비로 포함될 수 있다.The top coating agent further includes 0.5 to 5 parts by weight of germanium oxide based on 100 parts by weight of the fluorine-based base resin, and the germanium oxide and phosphate ester compound may be included in a weight ratio of 1:1 to 1:5.
상기 프라이머층을 구성하는 프라이머제, 탑코팅제와, 상기 조색층을 형성하는 조색 코팅제 및 열변색층 코팅제는, 전술한 바와 동일한 성분 및 함량을 적용할 수 있으므로, 이에 대한 설명은 생략하도록 한다.Since the primer agent and the top coating agent constituting the primer layer, the toning coating agent and the thermochromic layer coating agent constituting the toning layer, the same components and contents as described above may be applied, a description thereof will be omitted.
이하, 본 발명의 바람직한 실시예를 통해 본 발명의 구성 및 작용을 더욱 상세히 설명하기로 한다. 다만, 하기 실시예는 본 발명의 이해를 돕기 위한 것으로, 본 발명의 범위가 하기 실시예에 한정되지는 않는다.Hereinafter, the configuration and operation of the present invention will be described in more detail through preferred embodiments of the present invention. However, the following examples are for aiding understanding of the present invention, and the scope of the present invention is not limited to the following examples.
이하, 본 발명의 바람직한 실시예를 통하여 본 발명의 구성 및 작용을 더욱 상세히 설명하기로 한다. 다만, 이는 본 발명의 바람직한 예시로 제시된 것이며 어떠한 의미로도 이에 의해 본 발명이 제한되는 것으로 해석될 수는 없다. 여기에 기재되지 않은 내용은 이 기술 분야에서 숙련된 자이면 충분히 기술적으로 유추할 수 있는 것이므로 그 설명을 생략하기로 한다.Hereinafter, the configuration and operation of the present invention will be described in more detail through preferred embodiments of the present invention. However, this has been presented as a preferred example of the present invention and cannot be construed as limiting the present invention in any sense. Contents not described herein can be sufficiently technically inferred by those skilled in the art, and thus description thereof will be omitted.
실시예 및 비교예Examples and Comparative Examples
실시예 및 비교예에 사용된 성분은 하기와 같다.Components used in Examples and Comparative Examples are as follows.
제1 프라이머제 및 제2 프라이머제First primer agent and second primer agent
(A) 불소계 베이스 수지: 폴리테트라플루오르에틸렌(PTFE) 및 테트라플루오르에틸렌-헥사플루오르프로필렌 공중합체(FEP)를 사용하였다.(A) Fluorine base resin: Polytetrafluoroethylene (PTFE) and tetrafluoroethylene-hexafluoropropylene copolymer (FEP) were used.
(B) 제2 안료: 페릴렌 레드(제1 프라이머제) 및 망간 페라이트 블랙(제2 프라이머제를 사용하였다.(B) Second pigment: Perylene red (first primer) and manganese ferrite black (second primer).
(C) 카르복실기 함유 인산에스테르계 화합물을 사용하였다.(C) A carboxyl group-containing phosphate ester compound was used.
(D) 평균입경이 10㎛인 산화게르마늄을 사용하였다.(D) Germanium oxide having an average particle diameter of 10 μm was used.
(E) 첨가제: 계면활성제 및 소포제를 사용하였다.(E) Additive: A surfactant and an antifoaming agent were used.
(F) 용제로 증류수를 사용하였다.(F) Distilled water was used as a solvent.
탑코팅제Top coating agent
(A) 불소계 베이스 수지: 폴리테트라플루오르에틸렌(PTFE) 및 테트라플루오르에틸렌-헥사플루오르프로필렌 공중합체(FEP)를 사용하였다.(A) Fluorine base resin: Polytetrafluoroethylene (PTFE) and tetrafluoroethylene-hexafluoropropylene copolymer (FEP) were used.
(B) 알콕시 실란 화합물: 글리시독시프로필트리에톡시실란을 사용하였다.(B) Alkoxy silane compound: Glycidoxypropyltriethoxysilane was used.
(C) 제1 안료: 망간 페라이트 블랙을 사용하였다.(C) First pigment: manganese ferrite black was used.
(D) 이황화몰리브덴을 사용하였다.(D) Molybdenum disulfide was used.
(E) 카르복실기 함유 인산에스테르계 화합물을 사용하였다.(E) A carboxyl group-containing phosphate ester compound was used.
(F) 평균입경이 10㎛인 산화게르마늄을 사용하였다.(F) Germanium oxide having an average particle diameter of 10 μm was used.
(G) 첨가제: 계면활성제 및 소포제를 사용하였다.(G) Additive: A surfactant and an antifoaming agent were used.
(H) 용제로 증류수를 사용하였다.(H) Distilled water was used as the solvent.
실시예 1~2 및 비교예 1~6Examples 1 to 2 and Comparative Examples 1 to 6
(1) 프라이머층 형성: 금속기재(스테인레스강)의 일 표면을 탈지한 다음, 60mesh의 알루미늄 옥사이드를 이용하여 샌드 블라스팅을 실시하여 전처리를 실시하였다. 그 다음에, 하기 표 1에 기재된 성분 및 함량을 적용하되, 제2 안료의 종류만 변경하여 제1 프라이머제 및 제2 프라이머제를 준비하였다. 상기 금속기재의 전처리된 표면에 제1 프라이머제를 스프레이를 이용하여 도포하여 제1 프라이머층을 형성한 다음, 상기 제1 프라이머층 표면의 가장자리에 스프레이를 이용하여 제2 프라이머제를 도포하고, 90~100℃에서 건조하여 제2 프라이머층을 형성하였다. 제1 및 제2 프라이머층의 두께의 합은 12~15㎛로 형성하였다.(1) Primer layer formation: After degreasing one surface of the metal substrate (stainless steel), pretreatment was performed by sandblasting using 60 mesh aluminum oxide. Then, the components and contents shown in Table 1 were applied, but only the type of the second pigment was changed to prepare a first primer agent and a second primer agent. A first primer layer was formed by spraying a first primer on the pretreated surface of the metal substrate, and then a second primer was applied to the edge of the surface of the first primer layer using a spray. It dried at ~100 ℃ to form a second primer layer. The sum of the thicknesses of the first and second primer layers was 12 to 15 μm.
(2) 조색층 및 열변색층 형성: 상기 제2 프라이머층이 형성된 표면의 일부에 매트릭스 수지(폴리페닐렌설파이드) 100 중량부 및 조색안료(이산화 티타늄) 30 중량부를 포함하는 조색 코팅제를 도포하여 5~10㎛ 두께의 조색층(특정 패턴 형태)을 형성하였다. 그 다음에, 상기 제2 프라이머층의 표면의 중심 부위에 열변색 화합물(Ag 2HgI 4) 100 중량부 및 변색안료(산화철 레드) 15 중량부를 포함하는 열변색성 코팅제를 도포하여 5~10㎛ 두께의 열변색층을 형성하였다.(2) Toning layer and thermochromic layer formation: A toning coating comprising 100 parts by weight of a matrix resin (polyphenylene sulfide) and 30 parts by weight of a toning pigment (titanium dioxide) is applied to a part of the surface on which the second primer layer is formed. A toning layer (specific pattern type) having a thickness of 5 to 10 μm was formed. Then, a thermochromic coating agent including 100 parts by weight of a thermochromic compound (Ag 2 HgI 4 ) and 15 parts by weight of a discoloration pigment (iron oxide red) was applied to the central part of the surface of the second primer layer, and 5 to 10 μm A thick thermochromic layer was formed.
(3) 탑코팅층 형성 및 열처리: 상기 조색층, 열변색층 및 제2 프라이머층의 표면에 하기 표 2의 성분 및 함량을 포함하는 탑코팅제를 통상의 방법을 사용하여 제조하여 도포한 다음, 430~440℃에서 열처리하여 12~15㎛ 두께의 탑코팅층을 형성하여 조리기구(프라이팬)을 제조하였다.(3) Top coating layer formation and heat treatment: A top coating agent containing the components and contents of Table 2 below was prepared and coated on the surfaces of the toning layer, the thermochromic layer, and the second primer layer using a conventional method, and then 430 Heat treatment at ~440 ℃ to form a top coating layer 12 ~ 15㎛ thickness to prepare a cooking utensils (frying pan).
[표 1][Table 1]
Figure PCTKR2020006085-appb-img-000001
Figure PCTKR2020006085-appb-img-000001
[표 2][Table 2]
Figure PCTKR2020006085-appb-img-000002
Figure PCTKR2020006085-appb-img-000002
물성 평가 방법Property evaluation method
상기 실시예 1~2 및 비교예 1~6에 대하여, 하기 항목에 따라 복합코팅층의 물성을 평가하여 그 결과를 하기 표 3에 나타내었다.For Examples 1 to 2 and Comparative Examples 1 to 6, the physical properties of the composite coating layer were evaluated according to the following items, and the results are shown in Table 3 below.
(1) 외관: 실시예 및 비교예 복합코팅층의 외관의 균열 발생여부를 육안으로 관찰하여 하기 3가지 기준으로 평가하였다(◎: 균열 발생 없음, △: 일부 균열 발생 X: 심한 균열 발생).(1) Appearance: Examples and Comparative Examples The appearance of cracks in the composite coating layer was visually observed and evaluated according to the following three criteria (◎: no cracking, △: partial cracking X: severe cracking).
(2) 내식성 평가: 상기 실시예 및 비교예의 조리기구를, JIS K 5400 9.1 기준에 의거하여, 35℃의 5% NaCl 용액에 100 시간 동안 침지한 다음 꺼내어, 상기 실시예 및 비교예 열변색성 복합코팅층의 도막 부식 상태를 관찰하여 하기 3가지 기준으로 평가하였다(◎: 도막 부식 없음, △: 일부 부식 발생, X: 심한 부식 발생).(2) Evaluation of corrosion resistance: The cookware of Examples and Comparative Examples was immersed in a 5% NaCl solution at 35° C. for 100 hours in accordance with JIS K 5400 9.1 standards, and then taken out, and thermochromic properties of the Examples and Comparative Examples The coating film corrosion state of the composite coating layer was observed and evaluated according to the following three criteria (◎: no coating film corrosion, △: partial corrosion occurrence, X: severe corrosion occurrence).
(3) 연필경도: JIS K5600-5-4에 의거하여 측정하였다.(3) Pencil hardness: Measured according to JIS K5600-5-4.
(4) 부착성 평가: 상기 실시예 및 비교예의 복합코팅층에 대하여, JIS K 5400에 의거하여 크로스 컷 테이프 박리 시험으로 부착성을 평가하였다. 크로스컷 전체 수(100개)에 대하여, 박리되지 않은 크로스컷의 수를 나타내었다.(4) Evaluation of Adhesion: For the composite coating layers of Examples and Comparative Examples, adhesion was evaluated by a cross-cut tape peeling test according to JIS K 5400. With respect to the total number of crosscuts (100), the number of crosscuts that were not peeled off was shown.
(5) 방오성 평가: 상기 실시예 및 비교예 조리기구의 복합코팅층이 형성된 표면에 간장 20ml를 적하하고, 200℃에서 가열하여 간장을 눌어붙게 했다. 그 다음에, 상기 복합코팅층의 표면을 물에 적신 천을 이용하여 제거시, 작업의 용이성으로 방오성을 평가하였다(◎: 오염물 제거가 용이함, △: 오염물이 제거되나, 장시간이 소요됨, X: 장시간 동안 제거해도 오염물이 거의 제거되지 않음).(5) Evaluation of antifouling properties: 20 ml of soy sauce was added dropwise to the surface of the cooking utensils on which the composite coating layer was formed, and heated at 200° C. to crush the soy sauce. Then, when the surface of the composite coating layer was removed using a cloth soaked in water, the antifouling property was evaluated for ease of operation (◎: easy to remove contaminants, △: contaminants are removed, but it takes a long time, X: for a long time Removal does not remove almost any contaminants).
(6) 내마모성 평가: 상기 실시예 및 비교예 조리기구의 복합코팅층이 형성된 표면에 taber 마모 시험기를 이용하여 GS-17, 3 ㎏의 하중 및 60 rpm의 속도로 15000 회 회전시킨 후 도막의 손상여부를 확인하여 평가하였다((◎: 손상이 발생하지 않음, △: 도막의 일부가 손상됨, X: 도막의 대부분이 손상됨).(6) Abrasion resistance evaluation: Whether the coating film is damaged after rotating 15000 times at a load of 3 kg and a speed of 60 rpm using a taber wear tester on the surface of the cooking utensils of Examples and Comparative Examples on which the composite coating layer is formed. Was confirmed and evaluated ((◎: no damage, △: part of the coating film was damaged, X: most of the coating film was damaged).
[표 3][Table 3]
Figure PCTKR2020006085-appb-img-000003
Figure PCTKR2020006085-appb-img-000003
도 3은 실시예 1에 따라 제조된 조리기구의 사진이며, 도 4는 실시예 1에 따라 제조된 조리기구의 가열 후 사진이다. 상기 도 3 및 도 4를 참조하면, 본 발명의 실시예의 경우, 상온에서는 변색이 발생하지 않아 열변색층이 보이지 않았으나, 소정 온도 이상으로 가열시 열변색층의 변색(패턴)이 나타나게 되어, 조리기구의 가열 상태를 용이하게 식별 가능함을 알 수 있었다.3 is a photograph of the cookware manufactured according to Example 1, and FIG. 4 is a photograph of the cookware manufactured according to Example 1 after heating. 3 and 4, in the case of the embodiment of the present invention, discoloration does not occur at room temperature, so that the thermochromic layer is not visible, but when heated above a predetermined temperature, discoloration (pattern) of the thermochromic layer appears. It can be seen that the heating state of the appliance can be easily identified.
또한 상기 표 3의 결과를 참조하면, 본 발명에 따른 복합코팅층을 적용한 실시예 1~3은, 열변색성 복합코팅층의 내마모성과 코팅층 사이의 부착력이 우수하고, 방오성이 우수하여 세척 및 관리가 용이하고, 조리시 복합코팅층의 표면에 식재료가 눌어붙지 않는 논스틱(non-stick) 특성이 우수함을 알 수 있었다. 반면 본 발명을 벗어난 비교예 1~6의 경우, 상기 실시예 1~3 보다 외관성, 내마모성, 부착성 또는 방오성이 저하됨을 알 수 있었다.In addition, referring to the results of Table 3, Examples 1 to 3 in which the composite coating layer according to the present invention is applied are excellent in abrasion resistance of the thermochromic composite coating layer and adhesion between the coating layers, and are easy to clean and manage due to excellent antifouling properties. In addition, it was found that the non-stick characteristic of the composite coating layer was excellent in preventing the food ingredients from sticking to the surface during cooking. On the other hand, in the case of Comparative Examples 1 to 6 deviating from the present invention, it was found that the appearance, abrasion resistance, adhesion, or antifouling properties were lower than those of Examples 1 to 3.
본 발명의 단순한 변형 내지 변경은 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.Simple modifications or changes of the present invention can be easily implemented by those of ordinary skill in the art, and all such modifications or changes can be considered to be included in the scope of the present invention.

Claims (9)

  1. 금속기재의 표면에 불소계 수지를 포함하는 프라이머층을 형성하는 단계;Forming a primer layer containing a fluorine-based resin on the surface of the metal substrate;
    상기 프라이머층 표면의 적어도 일부에 매트릭스 수지 및 조색안료를 포함하는 조색 코팅제를 도포하여 조색층을 형성하는 단계;Forming a toning layer by applying a toning coating comprising a matrix resin and a toning pigment to at least a portion of the surface of the primer layer;
    상기 프라이머층 표면의 적어도 일부에 열변색 화합물 및 변색안료를 포함하는 열변색성 코팅제를 도포하여 열변색층을 형성하는 단계; 및Forming a thermochromic layer by applying a thermochromic coating agent including a thermochromic compound and a color change pigment on at least a portion of the surface of the primer layer; And
    상기 열변색층이 형성된 프라이머층 표면에 탑코팅제를 도포하고 열처리하여 탑코팅층을 형성하는 단계를 포함하며,And forming a top coating layer by applying a top coating agent to the surface of the primer layer on which the thermochromic layer is formed and heat treatment,
    상기 탑코팅제는 불소계 베이스 수지 100 중량부; 알콕시 실란 화합물 10~50 중량부; 제1 안료 5~50 중량부; 이황화몰리브덴 0.5~15 중량부; 및 인산 에스테르계 화합물 1~15 중량부;를 포함하며,The top coating agent 100 parts by weight of a fluorine-based base resin; 10 to 50 parts by weight of an alkoxy silane compound; 5 to 50 parts by weight of the first pigment; 0.5 to 15 parts by weight of molybdenum disulfide; And 1 to 15 parts by weight of a phosphoric ester-based compound; and
    상기 조색안료는 산화티타늄을 포함하고, 상기 변색안료는 산화철 레드를 포함하는 것을 특징으로 하는 조리기구 제조방법.The toning pigment comprises titanium oxide, and the color change pigment comprises iron oxide red.
  2. 제1항에 있어서, 상기 열처리는 380~450℃에서 이루어지는 것을 특징으로 하는 열변색성 복합코팅층을 포함하는 조리기구 제조방법.The method of claim 1, wherein the heat treatment is performed at 380 to 450°C.
  3. 제1항에 있어서, The method of claim 1,
    상기 탑코팅제는 상기 불소계 베이스 수지 100 중량부에 대하여 산화게르마늄 0.5~5 중량부를 더 포함하며,The top coating agent further comprises 0.5 to 5 parts by weight of germanium oxide based on 100 parts by weight of the fluorine-based base resin,
    상기 산화게르마늄 및 인산 에스테르계 화합물은 1:1~1:5 중량비로 포함되는 것을 특징으로 하는 열변색성 복합코팅층을 포함하는 조리기구 제조방법.The germanium oxide and the phosphoric acid ester-based compound is a cooking utensil manufacturing method comprising a thermochromic composite coating layer, characterized in that contained in a weight ratio of 1:1 to 1:5.
  4. 제1항에 있어서, 상기 조색층 및 열변색성층은 각각 패드 인쇄를 이용하여 형성되는 것을 특징으로 하는 열변색성 복합코팅층을 포함하는 조리기구 제조방법.The method of claim 1, wherein the toning layer and the thermochromic layer are formed using pad printing, respectively.
  5. 제1항에 있어서, 상기 프라이머층은 불소계 베이스 수지 100 중량부;The method of claim 1, wherein the primer layer comprises 100 parts by weight of a fluorine-based base resin;
    제2 안료 1~40 중량부;1 to 40 parts by weight of a second pigment;
    인산 에스테르계 화합물 1~15 중량부; 및 1 to 15 parts by weight of a phosphoric acid ester compound; And
    산화게르마늄 0.5~5 중량부;를 포함하는 프라이머제로부터 형성되는 것을 특징으로 하는 열변색성 복합코팅층을 포함하는 조리기구 제조방법.Germanium oxide 0.5 to 5 parts by weight; Cooking utensils manufacturing method comprising a thermochromic composite coating layer, characterized in that formed from a primer comprising a.
  6. 제1항에 있어서, 상기 불소계 수지는 폴리테트라플루오르에틸렌(PTFE), 테트라플루오르에틸렌-헥사플루오르프로필렌 공중합체(FEP), 테트라플루오르에틸렌-퍼플루오르 알킬비닐에테르 공중합체(PFA) 및 폴리불화비닐리덴(PVDF) 중 하나 이상을 포함하는 것을 특징으로 하는 열변색성 복합코팅층을 포함하는 조리기구 제조방법.The method of claim 1, wherein the fluorine-based resin is polytetrafluoroethylene (PTFE), tetrafluoroethylene-hexafluoropropylene copolymer (FEP), tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA), and polyvinylidene fluoride. Cooking utensil manufacturing method comprising a thermochromic composite coating layer comprising at least one of (PVDF).
  7. 제1항에 있어서,The method of claim 1,
    상기 조색 코팅제는 매트릭스 수지 100 중량부 및 조색안료 0.5~50 중량부를 포함하고,The toning coating agent comprises 100 parts by weight of a matrix resin and 0.5 to 50 parts by weight of a toning pigment,
    상기 열변색성 코팅제는 열변색 화합물 100 중량부 및 변색안료 0.5~30 중량부를 포함하며,The thermochromic coating agent includes 100 parts by weight of a thermochromic compound and 0.5 to 30 parts by weight of a color change pigment,
    상기 열변색 화합물은 요오드화수은 착염 및 바나듐 산화물 중 하나 이상을 포함하는 것을 특징으로 하는 열변색성 복합코팅층을 포함하는 조리기구 제조방법.The thermochromic compound is a cooking appliance manufacturing method comprising a thermochromic composite coating layer, characterized in that it comprises at least one of a mercuric iodide complex salt and vanadium oxide.
  8. 제1항에 있어서, 상기 제1 안료는 카본블랙, 페릴렌 레드, 망간 페라이트 블랙, 구리 크로마이트 블랙, 비스무스 바나데이트, 수산화철 옐로우, 산화크로뮴 그린 및 코발트 알루미네이트 블루 중 하나 이상을 포함하는 것을 특징으로 하는 열변색성 복합코팅층을 포함하는 조리기구 제조방법.The method of claim 1, wherein the first pigment comprises at least one of carbon black, perylene red, manganese ferrite black, copper chromite black, bismuth vanadate, iron hydroxide yellow, chromium oxide green, and cobalt aluminate blue. Cooking utensils manufacturing method comprising a thermochromic composite coating layer.
  9. 금속기재;Metal substrate;
    상기 금속기재의 하나 이상의 표면에 형성되는 불소계 수지를 포함하는 프라이머층;A primer layer comprising a fluorine-based resin formed on at least one surface of the metal substrate;
    상기 프라이머층 표면에 적어도 일부에 형성되는 조색층;A toning layer formed on at least a portion of the surface of the primer layer;
    상기 프라이머층 표면에 적어도 일부에 형성되는 열변색층; 및A thermochromic layer formed on at least a portion of the surface of the primer layer; And
    상기 프라이머층 및 열변색층의 표면에 형성되는 탑코팅층;을 포함하되,Including; a top coating layer formed on the surface of the primer layer and the thermochromic layer,
    상기 탑코팅층은 불소계 베이스 수지 100 중량부; 알콕시 실란 화합물 10~50 중량부; 제1 안료 5~50 중량부; 이황화몰리브덴 0.5~15 중량부; 및 인산 에스테르계 화합물 1~15 중량부;를 포함하는 탑코팅제로부터 형성되는 것이며,The top coating layer includes 100 parts by weight of a fluorine-based base resin; 10 to 50 parts by weight of an alkoxy silane compound; 5 to 50 parts by weight of the first pigment; 0.5 to 15 parts by weight of molybdenum disulfide; And 1 to 15 parts by weight of a phosphoric acid ester-based compound; it is formed from a top coating agent comprising,
    상기 조색층은 매트릭스 수지 및 조색안료를 포함하는 조색 코팅제로부터 형성되고,The toning layer is formed from a toning coating comprising a matrix resin and a toning pigment,
    상기 열변색층은 열변색 화합물 및 변색안료를 포함하는 열변색성 코팅제로부터 형성되며,The thermochromic layer is formed from a thermochromic coating comprising a thermochromic compound and a color change pigment,
    상기 조색안료는 산화티타늄을 포함하고, 상기 변색안료는 산화철 레드를 포함하는 것을 특징으로 하는 조리기구.The cooking utensil, characterized in that the toning pigment contains titanium oxide, and the color change pigment contains iron oxide red.
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