WO2020070871A1 - Production method for smoking article - Google Patents
Production method for smoking articleInfo
- Publication number
- WO2020070871A1 WO2020070871A1 PCT/JP2018/037334 JP2018037334W WO2020070871A1 WO 2020070871 A1 WO2020070871 A1 WO 2020070871A1 JP 2018037334 W JP2018037334 W JP 2018037334W WO 2020070871 A1 WO2020070871 A1 WO 2020070871A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- segment
- length
- double
- tobacco rod
- tobacco
- Prior art date
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/01—Making cigarettes for simulated smoking devices
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/47—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces
- A24C5/475—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces adapted for composite filters
Definitions
- the present invention relates to a method for manufacturing a smoking article.
- Patent Document 1 discloses a method of manufacturing a smoking article by winding a plurality of members with a plurality of chip papers.
- Patent Literature 1 discloses that a polylactic acid filter, a hollow filter, and a tobacco rod are disposed adjacent to each other in this order, and these are wound with a second chip paper, and then the polylactic acid filter of the wound member is used.
- Disclosed is a method of arranging a mouthpiece filter adjacent to an end and winding these with a first tipping paper.
- this method if a gap is formed in the joint between the members, air leakage or the like occurs. Therefore, the second tip paper does not completely cover the polylactic acid filter. It is characterized by being provided.
- Patent Document 1 requires precise control of the size of the chip paper, and there is a limitation in manufacturing.
- the inventors have found that in the method of Patent Document 1, when manufacturing a smoking article through a step of inverting a member wound with the second chip paper, the size of the chip paper is not quite tightly controlled. And found that production became extremely difficult.
- the rod may be damaged.
- an object of the present invention is to provide a method for efficiently manufacturing a smoking article.
- a method for manufacturing a smoking article comprising a tobacco segment including a tobacco rod and a cooling segment, and a filter segment, (A) preparing a double-length tobacco rod that is twice as long as the tobacco rod and is separable at its longitudinal center, and including two cooling segments abutting on both ends thereof; (B) The double-length tobacco segment is separated at the central portion to prepare a separated pair of tobacco segments, and these are inverted so that both longitudinal axes are the same and the cooling segments face each other.
- Aspect 3 The production method according to Aspect 1 or 2, wherein the step (A) further comprises a step of wrapping the double-length tobacco rod with a wrapper.
- Aspect 4 The method according to any one of Aspects 1 to 3, wherein the wrapper is a paper containing a fragrance.
- a double-length tobacco rod having twice the length of the tobacco rod and a double-length tobacco segment including two cooling segments abutting on both ends thereof are prepared. 5.
- the step of preparing a double-length tobacco segment is performed by cutting the long tobacco segment at a central portion in the longitudinal direction.
- Aspect 6 The method according to any one of Aspects 1 to 5, wherein the filter segment comprises an acetate filter and a center hole filter.
- the smoking article includes a tobacco rod, a cooling segment, and a filter segment in this order in a downstream direction.
- Aspect 8 The method according to any one of Aspects 1 to 7, wherein a diameter of the tobacco rod is larger than a diameter of an adjacent member.
- Aspect 9 The manufacturing method according to Aspect 8, wherein the diameter of the tobacco rod is 0.05 to 0.15 mm larger than the diameter of the adjacent member.
- Aspect 10 The manufacturing method according to Aspect 8, wherein the diameter of the tobacco rod is 0.5 to 2.5% larger than the diameter of the adjacent member.
- Aspect 11 The manufacturing method according to any one of Aspects 1 to 10, wherein the rigidity of a member adjacent to the tobacco rod is greater than the rigidity of the tobacco rod.
- the cooling segment includes a paper tube having a plurality of openings in a circumferential direction.
- Aspect 13 The manufacturing method according to Aspect 12, wherein the cooling segment includes a paper tube, and further includes a step of providing a plurality of openings by laser processing in a circumferential direction of the paper tube.
- step (D) a precursor in which a part of the chip paper is adhered to the circumferential surface of the composite segment is prepared, and the precursor is provided to face the rolling drum and the circumferential surface. Placed between the rolling hands that have been performed, is a step performed by rotating the precursor on the circumferential surface of the rolling drum, 14.
- a method for efficiently manufacturing a smoking article can be provided.
- FIG. 3 is a diagram illustrating one embodiment of a step (B). It is a figure showing an aspect of a process (D). It is a figure showing an aspect of a process (D).
- the present invention relates to a method for manufacturing a smoking article including a tobacco rod, a cooling segment, and a filter segment.
- X to Y include the end values X and Y.
- FIG. 1 (i) shows one embodiment of the smoking article of the present invention.
- 100 is a smoking article
- 1 is a tobacco rod
- 3 is a cooling segment
- 5 is a filter segment
- 7 is tip paper.
- a tobacco rod is a substantially columnar member for generating a flavor component contained in tobacco raw material, and includes a tobacco filler and a wrapping paper wound around the tobacco filler.
- the tobacco filler is not limited, and for example, tobacco cuts, tobacco sheets and the like can be used.
- the tobacco cut obtained by cutting the dried tobacco leaves to a width of 0.8 to 1.2 mm may be filled in the wrapping paper.
- dried tobacco leaves are ground and homogenized to an average particle size of about 20 to 200 ⁇ m, processed into a sheet, cut into 0.8 to 1.2 mm width, and filled into wrapping paper. May be.
- the sheet may be gathered, folded, or swirled without being cut, and then filled into the wrapping paper.
- the sheets may be cut into strips, and these may be filled into the wrapping paper concentrically or so that the longitudinal direction of the strips is parallel to the longitudinal direction of the tobacco rod.
- the tobacco rod 1 may generate an aerosol with heating. It is preferable to add an aerosol source such as a polyol such as glycerin, propylene glycol or 1,3-butanediol to the tobacco filler in order to promote the generation of aerosol.
- the added amount of the aerosol source is preferably 5 to 50% by weight, more preferably 10 to 30% by weight, based on the dry weight of the tobacco filler.
- the tobacco rod may include a fragrance such as menthol.
- the length of the tobacco rod 1 is not limited, but is preferably 15 to 25 mm.
- the diameter is not limited, but is preferably 6.5 to 7.5 mm.
- the diameter of the tobacco rod is preferably larger than the diameter of the adjacent member. This is because the deformation of the tobacco rod can be reduced. From this viewpoint, the diameter of the tobacco rod is preferably 0.5 to 2.5% larger than the diameter of the adjacent member, and more preferably 1.0 to 2.0% larger. In actual dimensions, the diameter of the tobacco rod is preferably about 0.05 to 0.15 mm larger than the diameter of the adjacent member. Adjacent members include cooling segments and filter segments.
- “Stiffness” in the present invention means resistance when a member is deformed as disclosed in JP-T-2016-523565, paragraphs 0010 to 0014.
- the rigidity can be obtained from the change in diameter before and after applying the load F to the side surface of the tobacco rod.
- Ds the diameter of the tobacco rod before the load F is applied
- Dd the amount of depression
- d Ds-Dd
- the rigidity is defined by the following equation. .
- Rigidity (%) Dd / Ds ⁇ 100
- the cooling segment is a member for cooling the flavor component and aerosol generated in the tobacco rod 1.
- the cooling segment 3 may be a hollow paper tube.
- the paper tube is preferably made of a cardboard having higher rigidity than the wrapping paper or the chip paper.
- the paper tube may be provided with an opening (ventilation).
- a plurality of openings are provided along the circumference of the paper tube. From the viewpoint of working efficiency, it is preferable that the aperture is provided by subjecting the finished smoking article to laser processing.
- the cooling segment 3 may be filled with a gathered sheet in order to increase the heat exchange efficiency.
- the size of the cooling segment 3 is not limited, the length is preferably 15 to 25 mm, and the diameter is preferably 5.5 to 7.5 mm.
- the diameter of the cooling segment 3 is preferably 0.5 to 2.5% smaller than the diameter of the adjacent member. , 1.0 to 2.0%.
- the rigidity of the segment is higher than the rigidity of the tobacco rod.
- the filter segment is a member provided with a filter.
- a known filter member such as an acetate filter or a paper filter can be used.
- the paper filter is a filter filled with paper, which is prepared by processing paper with a crepe roller or the like, wrinkling the paper and winding it with a plug winding paper.
- the acetate filter is a filter filled with cellulose acetate fibers.
- the filter segment 5 preferably includes a filter 51 and a center hole 53.
- the center hole for example, one in which a space is provided in the center of an acetate filter can be used.
- the length of the filter segment 5 is not limited, but is preferably 10 to 20 mm.
- both a center hole and an acetate filter are arranged as filter segments, the order is not limited. Further, individual members may be wound by a filter wrapping paper (filter inner wrapper), and they may be connected by a filter molded paper (filter outer wrapper).
- filter inner wrapper filter inner wrapper
- filter outer wrapper filter molded paper
- the diameter of the filter segment is not limited, it is preferable that the filter segment has substantially the same diameter as the other segments other than the tobacco rod. This is because breakage and wrinkling of the chip paper can be suppressed.
- Chip paper Chip paper refers to paper used to connect two or more of a tobacco rod, a cooling segment, and a filter segment.
- wrapping paper refers to paper for wrapping individual members constituting a tobacco rod, a cooling segment, or a filter segment.
- the filter segment includes the center hole and the acetate filter
- the paper around the center hole and the paper around the acetate filter are each a paper roll.
- the base paper used for the chip paper and the wrapping paper is not limited, and examples thereof include those using cellulose fibers.
- a cellulose fiber any of a plant-derived fiber and a chemically synthesized fiber may be used, or a mixture thereof may be used.
- plant-derived fibers include pulp such as flax fiber, wood fiber, and seed fiber, and may be unbleached colored unbleached pulp, but in order to obtain a white and clean appearance, an oxidizing agent, Use of bleached pulp bleached with a bleaching agent such as a reducing agent is preferred.
- an alkali metal citrate or the like is used as a normal combustion regulator (combustion aid or the like) that can affect the natural burning speed of the wrapping paper.
- a heating type smoking article instead of a combustion type. In this case, it is not necessary to burn the wrapping paper, so that the wrapping paper may not contain a combustion regulator.
- the lower limit of the basis weight of the wrapping paper is preferably 30 g / m 2 or more, more preferably 35 g / m 2 or more, and further preferably 40 g / m 2 or more.
- the upper limit is preferably 65 g / m 2 or less, more preferably 50 g / m 2 or less.
- the lower limit of the basis weight of the chip paper is preferably 20 g / m 2 or more, more preferably 25 g / m 2 or more, and further preferably 30 g / m 2 or more.
- the upper limit is preferably 50 g / m 2 or less, more preferably 45 g / m 2 or less, and even more preferably 40 g / m 2 or less.
- the grammage can be measured by a method specified in JIS P8124.
- FIG. 2 shows an outline of this step.
- “w” indicates double length.
- 5w indicates a double-length filter segment.
- the manufacturing method of the present invention can be carried out using any device, it is preferable to use a device having a plurality of drums as shown in FIG. 5 and supplying each member from above, for example. It is preferable that one drum does not have a plurality of functions but has one function. This is because occurrence of defects can be reduced in high-speed manufacturing.
- each step will be described using the case of using the apparatus as an example.
- the number of drums having a supply, reception, transfer, or separation function may be one or plural in each unit.
- Step A a double-length tobacco rod 1w 'having a length twice as long as the tobacco rod 1 and separable at the longitudinal center thereof, and a double-length tobacco segment 10w including two cooling segments 3 abutting on both ends thereof.
- Prepare The process includes preparing a double-length tobacco segment including a double-length tobacco rod 1w having a length twice as long as the tobacco rod, and two cooling segments 3 abutting on both ends of the double-length tobacco segment. It may be implemented by cutting at the center in the longitudinal direction.
- this step can be performed in the first unit 81 to the third unit 83 in FIG. 81f is a supply device for the cooling segment 3, 81p is a take-out drum, and 81s is a separation drum.
- the pair of cooling segments 3 supplied from the supply device 81f is transferred to a holding unit provided on the circumferential surface of the take-out drum 81p.
- the pair of tobacco rods 1 is delivered to the separation drum 81s, transported, and separated at the holding unit.
- 82f is a supply device for the double-length tobacco rod 1w
- 82t is a transfer drum
- 82p is a take-out drum
- 82a is a take-up drum.
- the pair of cooling segments 3 that are spaced apart are transferred to the transfer drum 82t as they are.
- the double-length tobacco rod 1w supplied from the supply device 82f is delivered to a holding portion provided on the circumferential surface of the take-out drum 82p, and then delivered to the take-up drum 82a.
- the two ends of the double-length tobacco rod 1w are arranged at the separated portions of the pair of cooling segments 3 that are separated from each other so as to abut the ends of the cooling segments 3.
- 83c is a cutter drum
- 83c ' is a cutter
- 83s is a separation drum.
- a segment provided with a pair of cooling segments 3 at both ends of the double-length tobacco rod 1w is delivered to the cutter drum 83c, and cut by a cutter 83c 'at a central portion in the longitudinal direction of the double-length tobacco rod 1w.
- the double-length tobacco rod 1w or the separable double-length tobacco rod 1w ' may be wrapped with a wrapper.
- the wrapper is a sheet-like member, such as paper and a polymer sheet.
- the paper include known papers such as chip paper
- examples of the polymer sheet include a biodegradable polymer sheet such as a polylactic acid sheet.
- a fragrance may be added to the double-length tobacco rod 1w or the separable double-length tobacco rod 1w '.
- a smoking article containing a fragrance can be provided at the upstream portion (see FIG. 3A).
- the flavor is not limited, and a known flavor such as menthol can be used.
- the amount to be added is not limited, and may be a known amount.
- F is a portion to which a fragrance is added, and F 'is a paper containing a fragrance. As described above, according to this step, it is possible to provide a function in the upstream portion when a smoking article is obtained.
- Step B the double-length tobacco segment 1w is separated at the center portion into a pair of separated tobacco segments 10, which are inverted so that the tobacco rod 1 is located outside and the longitudinal axes of both are the same. And the cooling segments 3 are spaced apart from each other so as to face each other.
- This step can be performed in the fourth unit 84 in FIG. 84i and 84i 'are reversing drums.
- the reversing mechanism will be described with reference to FIG.
- the guide G on the reversing drum 84i is a holding section for holding the tobacco segment 10, and is installed so as to be rotatable on the drum about one corner.
- the tobacco segment 10 held by the guide G indicated by the dotted line moves to the position indicated by the solid line by rotating the guide G with the rotation of the reversing drum 84i.
- the tobacco segment 10 is transferred to a guide G 'indicated by a dotted line of the reversing drum 84i'.
- Step C a double-length filter segment 5w having a length twice as long as that of the filter segment 5 is prepared, and arranged at the separated portion such that both ends thereof are in contact with the end of the tobacco segment 10 on the cooling segment 3 side.
- This step can be performed in the fifth unit 85 of FIG.
- 85f is a supply device for the double-length filter segment 5w
- 85p is a take-out drum
- 85a is a take-up drum.
- the segment prepared in the previous step is delivered to the take-up drum 85a.
- the double-length filter segment 5w supplied from the supply device 85f is delivered to a holding portion provided on the circumferential surface of the take-out drum 85p, and then to the take-up drum 85a.
- the composite segment 90 is formed at the separated portion of the pair of tobacco segments 10 arranged so that both ends of the double-length filter segment 5w abut on the ends of the tobacco segment 10.
- Step D the composite segment is wrapped and integrated with one piece of chip paper 7 to obtain a double-length smoking article 100w.
- chip paper paper commonly used in this field can be used.
- the chip paper may be coated with a known adhesive, whereby the separable composite segments are integrated into a non-separable state.
- the tip paper 7 does not need to cover the entire area of the tobacco rod 1.
- the length of the tobacco rod 1 is X
- the area covered by the tipping paper 7 starts from the joint surface between the tobacco rod 1 and the cooling segment 3 and extends from 0.2X to 0.4X in the longitudinal direction of the tobacco rod 1. It is preferable that the region is a region ending at the position.
- the area covered by the chip paper 7 is in this range, there is an advantage that when the tobacco rod 1 is externally heated, the thermal conductivity can be increased.
- each time a segment is prepared by combining a plurality of members it is wrapped with chip paper, so that a plurality of chip papers are required.
- chip paper composite segment since one chip paper composite segment is wrapped, a step on a product caused by using a plurality of chip papers can be avoided, and the occurrence rate of defective products in manufacturing can be reduced.
- This step can be performed in the sixth unit 86 in FIG.
- 86f is a supply device for the chip paper 7
- 86t is a transfer drum
- 86r is a rolling drum
- 86h is a rolling hand.
- the rolling drum is a holding unit that holds a member on a circumferential surface, and is a drum including a holding unit that allows a member such as a segment to rotate around a central axis in the longitudinal direction.
- the rolling hand is means for forming a gap having a certain distance between the rolling hand and the circumferential surface of the rolling drum.
- the composite segment 90 is delivered to the transfer drum 86t and then to the rolling drum 86r.
- a part of the chip paper 7 supplied from the supply device 86f is adhered to the circumferential surface of the segment on the rolling drum 86r to form a precursor 92 (see FIG. 7).
- the precursor 92 includes the chip paper 7 adhered to the composite segment 90 like a flag. That is, a part of the chip paper 7 is adhered to the circumferential surface of the composite segment 90, but the other part is free.
- the precursor 92 is fixed to the holding portion on the circumferential surface of the rolling drum 86r by suction or the like, and is transferred to a gap formed between the rolling drum 86r and the rolling hand 85h. When passing through the gap, the entire circumferential surface of the precursor 92 is wrapped with the tip paper 7 to form a double-length smoking article 100w (see FIG. 7).
- the diameter of the tobacco rod 1 is preferably larger than the diameter of the cooling segment 3 adjacent thereto.
- the surfaces of the rolling drum 86r and the rolling hand 86h are flat, the surfaces and the tobacco rod 1 are excessively in contact with each other (FIG. 8 (1)). This causes a problem of so-called dropping of the packing material. Further, twisting due to the circumferential difference occurs, and defects such as wrinkling of the product occur. Therefore, in the present invention, as shown in FIGS. 8 (2) and 8 (3), a concave portion is provided on a surface of the rolling drum 86r or the rolling hand 86h facing the tobacco rod 1, and a gap is formed between the rolling drum 86r and the tobacco rod 1.
- FIGS. 8 (2) and 8 (3) show a mode in which a concave portion is provided in the rolling hand 86h.
- the concave portion may be provided in the rolling drum 86r or both.
- the depth of the recess (T in FIGS. 8 (2) and (3)) is appropriately adjusted, but is preferably 0.05 to 0.15 mm.
- the recess need not be provided on the entire surface facing the tobacco rod 1.
- the concave portion may be provided on a part of the surface facing the tobacco rod 1.
- Step E the double-length smoking article 100w is cut at the center in the longitudinal direction.
- a pair of smoking articles 100 can be manufactured.
- This step may further include a step of inverting one smoking article 100 and aligning the directions of the two smoking articles 100.
- This step can be performed in the seventh unit 87 in FIG.
- 87c is a cutter drum
- 87c ' is a cutter
- 87a is a take-up drum.
- the double-length smoking article 100w is delivered to the cutter drum 87c, and cut at the center in the longitudinal direction to form the smoking article 100.
- the smoking article 100 is delivered to the take-off drum 87a, separated and isolated as a product.
- the present invention even when another member having a smaller diameter is arranged adjacent to the tobacco rod, it is possible to avoid a defect such as a rolling jam, so that good rolling can be performed. Further, since one chip paper is used, it is advantageous in terms of cost. Further, in the conventional method using a plurality of chip papers, a step is formed in the smoking article because a step is generated in the smoking article, but such a measure is required in the manufacturing method of the present invention.
- Example 1 The following members were prepared. Double length tobacco rod with a diameter of 7.0 mm and a length of 40.0 mm (manufactured by Japan Tobacco Inc.) As a cooling segment, a paper tube with a diameter of 6.9 mm and a length of 20.0 mm, a diameter of 6.9 mm, consisting of a center hole (8.0 mm) / double-length acetate filter (14.0 mm) / center hole (8.0 mm) Long filter segment 24.0mm x 80.0mm chip paper
- a separable double-length tobacco rod was placed at the center in the longitudinal direction, and paper tubes were arranged at both ends to obtain separable double-length tobacco segments (step A).
- the separable double-length tobacco segment was separated at the center to prepare a pair of separated tobacco segments, which were inverted and spaced apart (step B). At this time, the tobacco rod portion was located outside and the longitudinal axes of both were the same.
- a double-length filter segment was placed in the space so that both ends of the filter segment were in contact with the end of the tobacco segment on the cooling segment side, to obtain a composite segment (Step C).
- the composite segment was wrapped and integrated with one piece of chip paper to obtain a double-length smoking article having a length twice that of the smoking article (Step D).
- the double-length smoking article was cut at the center in the longitudinal direction to obtain two smoking articles (Step E).
Abstract
Description
[態様1]たばこロッドおよび冷却セグメントを含むたばこセグメント、ならびにフィルターセグメントを備える喫煙物品の製造方法であって、
(A)前記たばこロッドの2倍の長さを有しその長手方向中央部で分離可能な倍長たばこロッド、およびその両端に当接する2つの冷却セグメントを含む倍長たばこセグメントを準備する工程、
(B)前記倍長たばこセグメントを前記中央部で分離して分離された1対のたばこセグメントを調製し、これらを反転して、両者の長手方向軸が同一でありかつ前記冷却セグメント同士が対向するように離間して配置する工程、
(C)前記フィルターセグメントの2倍の長さを有する倍長フィルターセグメントを準備し、前記離間部に、その両端が前記たばこセグメントの冷却セグメント側の端と当接するように配置して複合セグメントを調製する工程、
(D)前記複合セグメントを1枚のチップペーパーでラップして一体化して、前記喫煙物品の2倍の長さを有する倍長喫煙物品を製造する工程、ならびに
(E)前記倍長喫煙物品を、その長手方向における中央部で切断して、喫煙物品とする工程、を含む、製造方法。
[態様2]前記工程(A)が、前記倍長たばこロッドに香料を添加する工程をさらに備える、態様1に記載の製造方法。
[態様3]前記工程(A)が、前記倍長たばこロッドを、ラッパーでラップする工程をさらに備える、態様1または2に記載の製造方法。
[態様4]前記ラッパーが香料を含有するペーパーである、態様1~3のいずれかに記載の製造方法。
[態様5]前記工程(A)が、前記たばこロッドの2倍の長さを有する倍長たばこロッド、およびその両端に当接する2つの冷却セグメントを含む倍長たばこセグメントを準備して、当該倍長たばこセグメントを、その長手方向の中央部で切断することによって、倍長たばこセグメントを準備する工程である、態様1~4のいずれかに記載の製造方法。
[態様6]前記フィルターセグメントが、アセテートフィルターおよびセンターホールフィルターを備える、態様1~5のいずれかに記載の製造方法。
[態様7]前記喫煙物品が、下流方向に、たばこロッド、冷却セグメント、およびフィルターセグメントをこの順に備える、態様1~6のいずれかに記載の製造方法。
[態様8]前記たばこロッドの直径が、隣接する部材の直径よりも大きい、態様1~7のいずれかに記載の製造方法。
[態様9]前記たばこロッドの直径が、隣接する部材の直径より0.05~0.15mm大きい、態様8に記載の製造方法。
[態様10]前記たばこロッドの直径が、隣接する部材の直径より0.5~2.5%大きい、態様8に記載の製造方法。
[態様11]前記たばこロッドと隣接する部材の剛性が、当該たばこロッドの剛性よりも大きい、態様1~10のいずれかに記載の製造方法。
[態様12]前記冷却セグメントが円周方向に複数の開孔を有する紙管を備える、態様1~11のいずれかに記載の製造方法。
[態様13]前記冷却セグメントが紙管を備え、当該紙管の円周方向にレーザー加工によって複数の開孔を設ける工程をさらに備える、態様12に記載の製造方法。
[態様14]前記(D)工程が、前記チップペーパーの一部を前記複合セグメントの円周面に接着した前駆体を準備し、当該前駆体をローリングドラムとその円周面に対向して設けられたローリングハンドの間に配置して、当該前駆体を当該ローリングドラムの円周面上で回転させることによって実施される工程であり、
前記ローリングドラムまたはローリングハンドの前記たばこロッド部と対向する部分が、当該たばこロッド部との間に空隙を形成するための凹部を備える、態様1~13のいずれかに記載の製造方法。 The inventors have solved the above-mentioned problem by making the step of connecting with chip paper only once. That is, the above problem is solved by the present invention described below.
[Aspect 1] A method for manufacturing a smoking article comprising a tobacco segment including a tobacco rod and a cooling segment, and a filter segment,
(A) preparing a double-length tobacco rod that is twice as long as the tobacco rod and is separable at its longitudinal center, and including two cooling segments abutting on both ends thereof;
(B) The double-length tobacco segment is separated at the central portion to prepare a separated pair of tobacco segments, and these are inverted so that both longitudinal axes are the same and the cooling segments face each other. The step of disposing them so that
(C) A double-length filter segment having a length twice as long as the filter segment is prepared, and the composite segment is arranged in the separated portion such that both ends thereof are in contact with the cooling segment side end of the tobacco segment. The process of preparing,
(D) wrapping the composite segment with one piece of chip paper and integrating to produce a double-length smoking article having a length twice as long as the smoking article; and (E) producing the double-length smoking article. Cutting at a central portion in the longitudinal direction into a smoking article.
[Aspect 2] The production method according to
[Aspect 3] The production method according to
[Aspect 4] The method according to any one of
[Aspect 5] In the step (A), a double-length tobacco rod having twice the length of the tobacco rod and a double-length tobacco segment including two cooling segments abutting on both ends thereof are prepared. 5. The method according to any one of
[Aspect 6] The method according to any one of
[Aspect 7] The method according to any one of
[Aspect 8] The method according to any one of
[Aspect 9] The manufacturing method according to Aspect 8, wherein the diameter of the tobacco rod is 0.05 to 0.15 mm larger than the diameter of the adjacent member.
[Aspect 10] The manufacturing method according to Aspect 8, wherein the diameter of the tobacco rod is 0.5 to 2.5% larger than the diameter of the adjacent member.
[Aspect 11] The manufacturing method according to any one of
[Aspect 12] The method according to any one of
[Aspect 13] The manufacturing method according to Aspect 12, wherein the cooling segment includes a paper tube, and further includes a step of providing a plurality of openings by laser processing in a circumferential direction of the paper tube.
[Aspect 14] In the step (D), a precursor in which a part of the chip paper is adhered to the circumferential surface of the composite segment is prepared, and the precursor is provided to face the rolling drum and the circumferential surface. Placed between the rolling hands that have been performed, is a step performed by rotating the precursor on the circumferential surface of the rolling drum,
14. The manufacturing method according to any one of
本発明の喫煙物品は、たばこロッド、冷却セグメント、およびフィルターセグメントを備える。図1(i)は本発明の喫煙物品の一態様を示す。図中、100は喫煙物品、1はたばこロッド、3は冷却セグメント、5はフィルターセグメント、7はチップペーパーである。 1. Smoking Article The smoking article of the present invention comprises a tobacco rod, a cooling segment, and a filter segment. FIG. 1 (i) shows one embodiment of the smoking article of the present invention. In the figure, 100 is a smoking article, 1 is a tobacco rod, 3 is a cooling segment, 5 is a filter segment, and 7 is tip paper.
たばこロッドとは、たばこ原料に含まれる香喫味成分を発生するための略円柱状の部材であり、たばこ充填材とその周囲を巻装する巻紙を備える。たばこ充填材としては限定されず、例えばたばこ刻、たばこシート等を使用できる。具体的には、乾燥したたばこ葉を幅0.8~1.2mmに裁刻したたばこ刻を巻紙内に充填してよい。また乾燥したたばこ葉を平均粒径が20~200μm程度になるように粉砕して均一化したものをシート加工し、それを幅0.8~1.2mmに裁刻したものを巻紙内に充填してもよい。当該シートを裁刻せずにギャザー加工、折り畳み、あるいは渦巻き状にして巻紙内に充填してもよい。当該シートを短冊状に裁断してこれらを巻紙内に、同心円状にあるいは短冊の長手方向がたばこロッドの長手方向と平行になるように充填してもよい。 (1) Tobacco rod A tobacco rod is a substantially columnar member for generating a flavor component contained in tobacco raw material, and includes a tobacco filler and a wrapping paper wound around the tobacco filler. The tobacco filler is not limited, and for example, tobacco cuts, tobacco sheets and the like can be used. Specifically, the tobacco cut obtained by cutting the dried tobacco leaves to a width of 0.8 to 1.2 mm may be filled in the wrapping paper. Also, dried tobacco leaves are ground and homogenized to an average particle size of about 20 to 200 μm, processed into a sheet, cut into 0.8 to 1.2 mm width, and filled into wrapping paper. May be. The sheet may be gathered, folded, or swirled without being cut, and then filled into the wrapping paper. The sheets may be cut into strips, and these may be filled into the wrapping paper concentrically or so that the longitudinal direction of the strips is parallel to the longitudinal direction of the tobacco rod.
剛性(%)=Dd/Ds×100 “Stiffness” in the present invention means resistance when a member is deformed as disclosed in JP-T-2016-523565, paragraphs 0010 to 0014. The rigidity can be obtained from the change in diameter before and after applying the load F to the side surface of the tobacco rod. In FIG. 4, when the diameter of the tobacco rod before the load F is applied is Ds and the diameter after the load is Dd, the amount of depression is d = Ds-Dd, and the rigidity is defined by the following equation. . The same applies to other members.
Rigidity (%) = Dd / Ds × 100
冷却セグメントは、たばこロッド1で発生した香喫味成分やエアロゾルを冷却するための部材である。冷却セグメント3は中空の紙管であってよい。紙管は巻紙やチップペーパーよりも剛性の高いカードボードで構成されることが好ましい。当該紙管には、開孔(ベンチレーション)を設けてもよい。開孔は紙管の円周に沿って複数設けられることが好ましい。作業効率の観点から、開孔は、完成した喫煙物品にレーザー加工を施して設けることが好ましい。また冷却セグメント3内には、熱交換効率を高めるためにギャザー付けされたシートを充填してもよい。冷却セグメント3の寸法は限定されないが、長さは15~25mmであることが好ましく、直径は5.5~7.5mmであることが好ましい。ただし、冷却セグメント3に隣接する部材の剛性が、冷却セグメント3の剛性よりも低い場合、冷却セグメント3の直径は、隣接する部材の直径に対して0.5~2.5%小さいことが好ましく、1.0~2.0%小さいことが好ましい。一般に、冷却セグメント3がカードボードで構成される紙管を備える場合、当該セグメントの剛性はたばこロッドの剛性よりも高い。 (2) Cooling segment The cooling segment is a member for cooling the flavor component and aerosol generated in the
フィルターセグメントはフィルターを備える部材である。フィルターとしてはアセテートフィルターやペーパーフィルター等の公知のフィルター部材を使用できる。ペーパーフィルターとは、紙をクレープローラ等で加工して皺を付けこれをプラグ巻取紙で巻上げて調製される、紙が充填されたフィルターである。アセテートフィルターとはセルロースアセテート繊維が充填されたフィルターである。図1(ii)に示すとおり、フィルターセグメント5はフィルター51とセンターホール53を備えることが好ましい。センターホールとしては、例えばアセテートフィルターの中央部に空間を設けたものを使用できる。フィルターセグメント5の長さは限定されないが10~20mmであることが好ましい。フィルターセグメントとしてセンターホールとアセテートフィルターの両方を配置する場合、その順番は限定されない。また個々の部材がフィルター巻紙(フィルターインナーラッパー)によって巻装され、それらがフィルター成型紙(フィルターアウターラッパー)によって接続されていてもよい。フィルターセグメントの直径は限定されないが、たばこロッド以外の他のセグメントとほぼ同じ直径を有することが好ましい。チップペーパーの破れや皺の発生が抑制できるからである。 (3) Filter segment The filter segment is a member provided with a filter. As the filter, a known filter member such as an acetate filter or a paper filter can be used. The paper filter is a filter filled with paper, which is prepared by processing paper with a crepe roller or the like, wrinkling the paper and winding it with a plug winding paper. The acetate filter is a filter filled with cellulose acetate fibers. As shown in FIG. 1 (ii), the
チップペーパーは、たばこロッド、冷却セグメント、フィルターセグメントのうち2つ以上を接続するために用いる紙をいう。一方、巻紙は、たばこロッド、冷却セグメント、またはフィルターセグメントを構成する個々の部材を巻装するための紙をいう。例えば、前述のとおり、フィルターセグメントがセンターホールとアセテートフィルターを備える場合、センターホールを巻装する紙、アセテートフィルターを巻装する紙はそれぞれ巻紙である。 (4) Chip paper Chip paper refers to paper used to connect two or more of a tobacco rod, a cooling segment, and a filter segment. On the other hand, wrapping paper refers to paper for wrapping individual members constituting a tobacco rod, a cooling segment, or a filter segment. For example, as described above, when the filter segment includes the center hole and the acetate filter, the paper around the center hole and the paper around the acetate filter are each a paper roll.
本工程の概要を図2に示す。図中、「w」は倍長であることを示す。例えば5wは倍長フィルターセグメントを示す。本発明の製造方法は任意の装置を用いて実施できるが、例えば図5のような複数のドラムを備え、各部材を上方から供給する装置を用いて実施することが好ましい。1つのドラムは複数の機能を有するのではなく、1つの機能を有することが好ましい。高速での製造において不良の発生を低減できるからである。以下、当該装置を用いる場合を例にして、各工程を説明する。供給、受取、移送、または分離機能を有するドラムは、各ユニットにおいて1つであってもよいし、複数であってもよい。 2. Manufacturing Method FIG. 2 shows an outline of this step. In the figure, “w” indicates double length. For example, 5w indicates a double-length filter segment. Although the manufacturing method of the present invention can be carried out using any device, it is preferable to use a device having a plurality of drums as shown in FIG. 5 and supplying each member from above, for example. It is preferable that one drum does not have a plurality of functions but has one function. This is because occurrence of defects can be reduced in high-speed manufacturing. Hereinafter, each step will be described using the case of using the apparatus as an example. The number of drums having a supply, reception, transfer, or separation function may be one or plural in each unit.
本工程では、たばこロッド1の2倍の長さを有しその長手方向中央部で分離可能な倍長たばこロッド1w’、およびその両端に当接する2つの冷却セグメント3を含む倍長たばこセグメント10wを準備する。当該工程は、たばこロッドの2倍の長さを有する倍長たばこロッド1w、およびその両端に当接する2つの冷却セグメント3を含む倍長たばこセグメントを準備して、当該倍長たばこセグメントを、その長手方向の中央部で切断することによって実施してもよい。例えば、この工程は図5の第1ユニット81~第3ユニット83において実施できる。81fは冷却セグメント3の供給装置、81pは取出ドラム、81sは分離ドラムである。供給装置81fから供給された1対の冷却セグメント3は、取出ドラム81pの円周面に設けられた保持部に受け渡される。次いで当該1対のたばこロッド1は分離ドラム81sに受け渡され、移送されるとともに保持部において離間される。 (1) Step A
In this step, a double-
本工程では倍長たばこセグメント1wを中央部で分離して分離された1対のたばこセグメント10とし、これらを反転して、たばこロッド1部分が外側に位置しかつ両者の長手方向軸が同一であり、かつ冷却セグメント3同士が対向するように離間して配置する。本工程は図5の第4ユニット84において実施できる。84iおよび84i’は反転ドラムである。図6を参照して反転の機構を説明する。反転ドラム84i上のガイドGは、たばこセグメント10を保持する保持部であり、一つの角を中心としてドラム上で回動可能に設置されている。点線で示したガイドGに保持されたたばこセグメント10は、反転ドラム84iが回転するとともにガイドGが回動して実線で表す位置に移動する。次いで、たばこセグメント10は反転ドラム84i’の点線で示したガイドG’に受け渡される。ガイドG’は、反転ドラム84i’の上をスライドして、1対のたばこセグメント10の離間距離が所望の値となる実線で示した位置まで移動する。このようにして1対のたばこセグメント10が反転される。 (2) Step B
In this step, the double-
本工程では、フィルターセグメント5の2倍の長さを有する倍長フィルターセグメント5wを準備し、前記離間部に、その両端がたばこセグメント10の冷却セグメント3側の端と当接するように配置して複合セグメントを調製する。本工程は図5の第5ユニット85で実施できる。図中、85fは倍長フィルターセグメント5wの供給装置、85pは取出ドラム、85aは引取ドラムである。前工程で調製されたセグメントは、引取ドラム85aに受け渡される。一方、供給装置85fから供給された倍長フィルターセグメント5wは、取出ドラム85pの円周面に設けられた保持部に受け渡され、次いで引取ドラム85aに受け渡される。その際、離間して配置された1対のたばこセグメント10の離間部分に、倍長フィルターセグメント5wの両端がたばこセグメント10の端に当接するように配置され、複合セグメント90が形成される。 (3) Step C
In this step, a double-
本工程では、複合セグメントを1枚のチップペーパー7でラップして一体化して、倍長喫煙物品100wを得る。チップペーパーとしては当該分野で通常使用される紙を用いることができる。チップペーパーは公知の接着剤が塗布されていてよく、これによって分離可能な状態にあった複合セグメントが一体化されて分離不可能な状態となる。この際、チップペーパー7はたばこロッド1の全範囲を覆う必要はない。チップペーパー7の覆う領域は、たばこロッド1の長さをXとするときに、たばこロッド1と冷却セグメント3の接合面を始点とし、たばこロッド1の長手方向に0.2X~0.4Xの位置を終点とする領域であることが好ましい。チップペーパー7の覆う領域がこの範囲であると、たばこロッド1を外部から加熱する場合に、熱伝導性を高めることができるという利点がある。 (4) Step D
In this step, the composite segment is wrapped and integrated with one piece of
本工程では、倍長喫煙物品100wを、その長手方向における中央部で切断する。この工程によって1対の喫煙物品100を製造できる。本工程は、一方の喫煙物品100を反転させて、2つの喫煙物品100の方向を揃える工程をさらに含んでいてもよい。 (4) Step E
In this step, the double-
以下の部材を準備した。
直径7.0mm、長さ40.0mmの倍長たばこロッド(日本たばこ産業株式会社製)
冷却セグメントとして直径6.9mm、長さ20.0mmの紙管
直径6.9mmの、センターホール(8.0mm)/倍長アセテートフィルター(14.0mm)/センターホール(8.0mm)からなる倍長フィルターセグメント
24.0mm×80.0mmのチップペーパー [Example 1]
The following members were prepared.
Double length tobacco rod with a diameter of 7.0 mm and a length of 40.0 mm (manufactured by Japan Tobacco Inc.)
As a cooling segment, a paper tube with a diameter of 6.9 mm and a length of 20.0 mm, a diameter of 6.9 mm, consisting of a center hole (8.0 mm) / double-length acetate filter (14.0 mm) / center hole (8.0 mm) Long filter segment 24.0mm x 80.0mm chip paper
1w 倍長たばこロッド
1w’ 分離可能な倍長たばこロッド
3 冷却セグメント
5 フィルターセグメント
5w 倍長フィルターセグメント
51 アセテートフィルター
53 センターホール
7 チップペーパー
10 たばこセグメント
F 香料添加部分
F’ 香料を含有するペーパーでラップされた部分
80 製造装置
81 第1ユニット
81f 供給装置
81s 分離ドラム
82 第2ユニット
82f 供給装置
82t 移送ドラム
82p 取出ドラム
82a 引取ドラム
83 第3ユニット
83c カッタードラム
83C’ カッター
84 第4ユニット
84i 反転ドラム
84’i 反転ドラム
85 第5ユニット
85f 供給装置
85p 取出ドラム
85a 引取ドラム
86 第6ユニット
86f チップペーパー供給装置
86t 移送ドラム
86r ローリングドラム
86h ローリングハンド
87 第7ユニット
87c カッタードラム
87c’ カッター
87a 引取ドラム
90 複合セグメント
92 前駆体
100 喫煙物品
100w 倍長喫煙物品 DESCRIPTION OF
F Fragrance-added part F 'Fragrance-containing part wrapped with paper
80 Manufacturing equipment
81
82
83
84
85
86
87
90
100
Claims (14)
- たばこロッドおよび冷却セグメントを含むたばこセグメント、ならびにフィルターセグメントを備える喫煙物品の製造方法であって、
(A)前記たばこロッドの2倍の長さを有しその長手方向中央部で分離可能な倍長たばこロッド、およびその両端に当接する2つの冷却セグメントを含む倍長たばこセグメントを準備する工程、
(B)前記倍長たばこセグメントを前記中央部で分離して分離された1対のたばこセグメントを調製し、これらを反転して、両者の長手方向軸が同一でありかつ前記冷却セグメント同士が対向するように離間して配置する工程、
(C)前記フィルターセグメントの2倍の長さを有する倍長フィルターセグメントを準備し、前記離間部に、その両端が前記たばこセグメントの冷却セグメント側の端と当接するように配置して複合セグメントを調製する工程、
(D)前記複合セグメントを1枚のチップペーパーでラップして一体化して、前記喫煙物品の2倍の長さを有する倍長喫煙物品を製造する工程、ならびに
(E)前記倍長喫煙物品を、その長手方向における中央部で切断して、喫煙物品とする工程、を含む、製造方法。 A method of manufacturing a smoking article comprising a tobacco segment including a tobacco rod and a cooling segment, and a filter segment,
(A) preparing a double-length tobacco rod that is twice as long as the tobacco rod and is separable at its longitudinal center, and including two cooling segments abutting on both ends thereof;
(B) The double-length tobacco segment is separated at the central portion to prepare a separated pair of tobacco segments, and these are inverted so that both longitudinal axes are the same and the cooling segments face each other. The step of disposing them so that
(C) A double-length filter segment having a length twice as long as the filter segment is prepared, and the composite segment is arranged in the separated portion such that both ends thereof are in contact with the cooling segment side end of the tobacco segment. The process of preparing,
(D) wrapping the composite segment with one piece of chip paper and integrating to produce a double-length smoking article having a length twice as long as the smoking article; and (E) producing the double-length smoking article. Cutting at a central portion in the longitudinal direction into a smoking article. - 前記工程(A)が、前記倍長たばこロッドに香料を添加する工程をさらに備える、請求項1に記載の製造方法。 The method according to claim 1, wherein the step (A) further comprises a step of adding a fragrance to the double-length tobacco rod.
- 前記工程(A)が、前記倍長たばこロッドを、ラッパーでラップする工程をさらに備える、請求項1または2に記載の製造方法。 The method according to claim 1 or 2, wherein the step (A) further comprises a step of wrapping the double-length tobacco rod with a wrapper.
- 前記ラッパーが香料を含有するペーパーである、請求項1~3のいずれかに記載の製造方法。 製造 The method according to any one of claims 1 to 3, wherein the wrapper is a paper containing a fragrance.
- 前記工程(A)が、前記たばこロッドの2倍の長さを有する倍長たばこロッド、およびその両端に当接する2つの冷却セグメントを含む倍長たばこセグメントを準備して、当該倍長たばこセグメントを、その長手方向の中央部で切断することによって、倍長たばこセグメントを準備する工程である、請求項1~4のいずれかに記載の製造方法。 The step (A) comprises preparing a double-length tobacco segment including a double-length tobacco rod having a length twice as long as the tobacco rod, and two cooling segments abutting on both ends thereof. The production method according to any one of claims 1 to 4, wherein a step of preparing a double-length tobacco segment by cutting at a central portion in a longitudinal direction thereof.
- 前記フィルターセグメントが、アセテートフィルターおよびセンターホールフィルターを備える、請求項1~5のいずれかに記載の製造方法。 (6) The method according to any one of (1) to (5), wherein the filter segment includes an acetate filter and a center hole filter.
- 前記喫煙物品が、下流方向に、たばこロッド、冷却セグメント、およびフィルターセグメントをこの順に備える、請求項1~6のいずれかに記載の製造方法。 The method according to any one of claims 1 to 6, wherein the smoking article includes a tobacco rod, a cooling segment, and a filter segment in this order in a downstream direction.
- 前記たばこロッドの直径が、隣接する部材の直径よりも大きい、請求項1~7のいずれかに記載の製造方法。 (8) The method according to any one of (1) to (7), wherein the diameter of the tobacco rod is larger than the diameter of an adjacent member.
- 前記たばこロッドの直径が、隣接する部材の直径より0.05~0.15mm大きい、請求項8に記載の製造方法。 The method according to claim 8, wherein the diameter of the tobacco rod is 0.05 to 0.15 mm larger than the diameter of the adjacent member.
- 前記たばこロッドの直径が、隣接する部材の直径より0.5~2.5%大きい、請求項8に記載の製造方法。 The method according to claim 8, wherein the diameter of the tobacco rod is 0.5 to 2.5% larger than the diameter of an adjacent member.
- 前記たばこロッドと隣接する部材の剛性が、当該たばこロッドの剛性よりも大きい、請求項1~10のいずれかに記載の製造方法。 The method according to any one of claims 1 to 10, wherein the rigidity of the member adjacent to the tobacco rod is greater than the rigidity of the tobacco rod.
- 前記冷却セグメントが円周方向に複数の開孔を有する紙管を備える、請求項1~11のいずれかに記載の製造方法。 The method according to any one of claims 1 to 11, wherein the cooling segment comprises a paper tube having a plurality of openings in a circumferential direction.
- 前記冷却セグメントが紙管を備え、当該紙管の円周方向にレーザー加工によって複数の開孔を設ける工程をさらに備える、請求項12に記載の製造方法。 The manufacturing method according to claim 12, wherein the cooling segment includes a paper tube, and further comprising a step of providing a plurality of openings by laser processing in a circumferential direction of the paper tube.
- 前記(D)工程が、前記チップペーパーの一部を前記複合セグメントの円周面に接着した前駆体を準備し、当該前駆体をローリングドラムとその円周面に対向して設けられたローリングハンドの間に配置して、当該前駆体を当該ローリングドラムの円周面上で回転させることによって実施される工程であり、
前記ローリングドラムまたはローリングハンドの前記たばこロッド部と対向する部分が、当該たばこロッド部との間に空隙を形成するための凹部を備える、請求項1~13のいずれかに記載の製造方法。 In the step (D), a precursor in which a part of the chip paper is adhered to a circumferential surface of the composite segment is prepared, and the precursor is provided with a rolling drum and a rolling hand provided to face the circumferential surface. A step performed by rotating the precursor on the circumferential surface of the rolling drum,
14. The manufacturing method according to claim 1, wherein a portion of the rolling drum or the rolling hand facing the tobacco rod portion includes a concave portion for forming a gap between the tobacco rod portion.
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CN201880098421.9A CN112804890B (en) | 2018-10-05 | 2018-10-05 | Method for manufacturing smoking article |
JP2020551048A JPWO2020070871A1 (en) | 2018-10-05 | 2018-10-05 | Manufacturing method of smoking goods |
EP18936135.5A EP3861869B1 (en) | 2018-10-05 | 2018-10-05 | Production method for smoking article |
PCT/JP2018/037334 WO2020070871A1 (en) | 2018-10-05 | 2018-10-05 | Production method for smoking article |
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EP3861869B1 (en) | 2024-02-21 |
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