WO2020066563A1 - Coil device and electrical junction box - Google Patents
Coil device and electrical junction box Download PDFInfo
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- WO2020066563A1 WO2020066563A1 PCT/JP2019/035327 JP2019035327W WO2020066563A1 WO 2020066563 A1 WO2020066563 A1 WO 2020066563A1 JP 2019035327 W JP2019035327 W JP 2019035327W WO 2020066563 A1 WO2020066563 A1 WO 2020066563A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/255—Magnetic cores made from particles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/29—Terminals; Tapping arrangements for signal inductances
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F30/00—Fixed transformers not covered by group H01F19/00
- H01F30/06—Fixed transformers not covered by group H01F19/00 characterised by the structure
- H01F30/10—Single-phase transformers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F37/00—Fixed inductances not covered by group H01F17/00
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/08—Distribution boxes; Connection or junction boxes
- H02G3/16—Distribution boxes; Connection or junction boxes structurally associated with support for line-connecting terminals within the box
Definitions
- This specification discloses a technique relating to a coil device and an electric junction box.
- each core has an E-shape having a central leg and a pair of side legs projecting from the plate-shaped portion to the other core side. A gap is provided.
- a coil device described in the present specification is a magnetic body including a pair of opposed walls arranged to face each other and a plurality of legs protruding to a side where the opposed walls face each other in different regions of each of the opposed walls. And a plurality of windings wound around the plurality of legs, wherein the winding is provided in a region between the plurality of adjacent windings of the opposing wall. And a small-diameter portion having a reduced cross-sectional area in a cross section that intersects with the direction of the magnetic flux generated inside the opposed wall due to the current supply. According to this configuration, the portion where the cross-sectional area of the opposing wall of the core is reduced increases the magnetic resistance, so that the magnetic saturation can be suppressed.
- the coil device described in the present specification includes a magnetic core having a pair of opposing walls arranged opposite to each other and a plurality of legs protruding in a direction in which the pair of opposing walls are opposed to each other; And a plurality of windings wound around the legs of the coil device, wherein the opposing wall has a notch cut out so that a path of a magnetic flux passing between the pair of opposing walls becomes longer.
- the opposing wall has a notch cut out so that a path of a magnetic flux passing between the pair of opposing walls becomes longer.
- the notch is provided at a peripheral edge of the opposing wall.
- the notch is formed in a region between the adjacent windings.
- the notch is formed on the surface on the winding side.
- the winding is a flat wire having a turn portion extending in an annular shape and a terminal portion protruding outward from an end of the turn portion and connectable to the outside.
- the terminal portion is disposed inside a position on an outer periphery of the turn portion that intersects a first direction connecting central axes of the plurality of windings.
- the opposing wall is sized to include the entire area of the turn part.
- An electric connection box including the coil device, a circuit board connected to the winding, and a case covering the coil device and the circuit board.
- the plurality of windings are configured to flow currents having different phases.
- FIG. 4 is a plan view showing a coil device according to a second embodiment.
- FIG. 4 is a plan view showing a coil device according to a third embodiment.
- Embodiment 1 will be described with reference to FIGS.
- the electric connection box 10 is disposed on a power supply path between a power supply such as a battery of a vehicle and a load including a vehicle-mounted electric component such as a lamp and a wiper and a motor, and is used for a DC-DC converter and an inverter, for example. be able to.
- a power supply such as a battery of a vehicle
- a load including a vehicle-mounted electric component such as a lamp and a wiper and a motor
- a DC-DC converter and an inverter for example. be able to.
- the electric junction box 10 can be arranged in any orientation, the following description will be made assuming that the X direction in FIG. 2 is forward, the Y direction is left, and the Z direction in FIG. 1 is upward.
- the electric connection box 10 includes a circuit board 11, a coil device 20 mounted on the circuit board 11, and a case 13 that houses the circuit board 11 and the coil device 20.
- the circuit board 11 has a rectangular shape, for example, and uses a printed board in which a conductive path made of a copper foil or the like is formed by a printed wiring technique on an insulating plate made of an insulating material.
- a circuit board may be configured by attaching a bus bar made of a metal plate material such as copper or a copper alloy to a printed board with an adhesive or the like.
- a plurality of terminal insertion holes 12 through which the respective terminal portions 23 of the coil device 20 are inserted are formed in the circuit board 11, and the respective terminal portions 23 are soldered while being inserted into the terminal insertion holes 12. It is electrically connected to the conductive path of the circuit board 11.
- the coil device 20 includes two (plural) windings 21 and a magnetic core 30 around which the two windings 21 are wound.
- Each winding 21 is made of, for example, copper or a copper alloy, and is a so-called edgewise coil, and has a flat rectangular wire having a flat rectangular cross section, and has a central axis such that the short side is an inner diameter surface and an outer diameter surface. It is formed by spirally winding around A1 and A2, and a coating such as enamel is formed on the outer surface.
- the winding 21 has an annular turn portion 22 and a pair of terminal portions 23 connected to the outside.
- the number of turns of the turn portion 22 is generally two in this embodiment, but is not limited to this, and the number of turns can be changed as appropriate.
- the pair of terminal portions 23 are connected to the turn portion 22, are led out of the core 30, and are bent in an L-shape at the front side of the core 30. 12 and soldered.
- the inner terminal part 23 of the pair of terminal parts 23 of each winding 21 is connected to a first straight line D1 passing through both the center axis A1 and the center axis A2 on the outer periphery of the turn part 22.
- the intersecting position P2 it extends linearly forward in the tangential direction of the turn portion 22 (the center axis A1, A2 and the second direction D2 orthogonal to the first direction D1).
- the outer terminal portion 23 of the pair of terminal portions 23 is positioned such that the terminal portion 23 is located on the inner side (the other winding 21 side) of the outer periphery of the turn portion 22 at a position P1 intersecting with the first straight line D1.
- a bent portion 24 is provided so as to extend to the side (the direction along the tangential direction of the turn portion 22 at the position P1).
- the two windings 21 are arranged on the same plane in a direction inverted by 180 degrees, and when the windings 21 are energized by PWM (Pulse Width Modulation) control of a circuit formed by the circuit board 11, the two windings 21 are connected to each other. Since a current of the opposite phase flows, a magnetic flux is generated from the winding 21 in the same direction (vertical direction) of the central axes A1 and A2.
- the core 30 is made of a magnetic material having a high magnetic permeability such as ferrite and has a shape that covers the outside of the winding 21. As shown in FIG. 6, the core 30 is configured by combining a pair of upper and lower split members 31 ⁇ / b> A and 31 ⁇ / b> B. I have.
- Each of the divided members 31A and 31B has a pair of opposing walls 32A and 32B arranged opposite to each other, and a pair of (plural) cylindrical first legs protruding in a direction in which the pair of opposing walls 32A and 32B oppose each other. 40, which are integrally formed.
- Each of the opposing walls 32A and 32B has a rectangular plate shape and, as shown in FIGS.
- the extension 34 is provided at a position including the corners of the opposing walls 32A, 32B.
- a second leg 35 is provided at the edge of the extension 34 (at the four corners of the pair of opposing walls 32A, 32B) to project toward the other opposing wall 32B (32A).
- the second leg 35 has a pentagonal (polygonal) shape including end faces of the corners of the opposing walls 32A and 32B, and the surface on the winding 21 side is notched.
- the front and rear end surfaces (side surfaces in the direction in which the windings 21 are arranged) of the opposed walls 32A and 32B have a large-diameter portion 37 and a cross-sectional area having a smaller width dimension (dimension in the front-rear direction) than the large-diameter portion 37. (A cross-sectional area of the XZ plane). Between the large-diameter portion 37 and the small-diameter portion 38, the area outside the two windings 21 is curved along the outer circumference of the winding 21, and is directed toward the middle side in the left-right direction (bridge 39 side). The width is gradually reduced.
- the bridge portion 39 is provided at an intermediate portion (between the adjacent windings 21) of the opposing walls 32A, 32B in the left-right direction, and has a constant width dimension (dimension in the front-rear direction).
- the cross-sectional area (width dimension and height dimension) of the bridge portion 39 is, for example, the sum of a magnetic flux caused by a two-phase DC current difference of at least two windings 21 and a magnetic flux generated by a two-phase PWM phase difference.
- the cross-sectional area is not magnetically saturated.
- the lower limit of the cross-sectional area of the bridge 39 is, for example, a cross-sectional area that is not saturated with the AC component while securing a path of the DC component from the first leg 40 to the second leg 35 of the extension 34. .
- a gap between a pair of upper and lower first legs 40 protruding from upper and lower opposing walls 32A and 32B is a first gap G1, and a pair of second upper and lower opposing walls 32A and 32B is formed.
- the gap between the legs 35, 35 is a second gap G2.
- the size of the first gap G1 is smaller than the size of the second gap G2.
- the relative position between the division member 31A and the division member 31B is For example, a spacer made of a synthetic resin or the like is sandwiched between the divided members 31A and 31B (for example, the gap portions G1 and G2), or a potting material (for example, a silicone resin or the like) is placed inside the core 30 (to which the winding 21 is assembled). By filling and solidifying, the space between the divided members 31A and 31B may be maintained at a predetermined interval.
- the holding of the relative position between the divided members 31A and 31B is not limited to this.
- a positioning unit (not shown) for individually positioning both the divided member 31A and the divided member 31B with respect to the circuit board 11 and the case 13. (Shown).
- the case 13 is made of metal or synthetic resin, and is configured by fitting an upper case 14 and a lower case 15 as shown in FIG. 1, and is screwed with, for example, screws (not shown).
- a method for manufacturing the electric junction box 10 will be described.
- a pair of first leg portions 40 of one core 30 are inserted into the insides of the two windings 21, and the other core 30 is opposed to the one core 30.
- the coil device 20 is formed by inserting the pair of first leg portions 40 of the other core 30 inside (FIG. 3).
- an electronic component EP such as a field effect transistor (FET) as a switching element is surface-mounted on the circuit board 11 by, for example, reflow soldering.
- the terminal unit 23 of the coil device 20 is inserted into the terminal insertion hole 12 of the circuit board 11, and the coil device 20 is positioned by positioning means such as a leaf spring while the coil device 20 is mounted on the circuit board 11.
- the terminal portion 23 is soldered to the conductive path of the circuit board 11 by, for example, flow soldering.
- the electric connection box 10 FIG. 1
- a holding piece (not shown) made of a metal plate for holding the coil device 20 with an elastic force is fixed to the case 13, and the elasticity of the holding piece is adjusted.
- the coil device 20 may be pressed against the circuit board 11 by force.
- the coil device 20 includes a pair of opposing walls 32A and 32B arranged opposite to each other, and a plurality of first legs 40 projecting to the side where the opposing walls 32A and 32B oppose each other in different regions of the opposing walls 32A and 32B. And a plurality of windings 21 wound around the plurality of first legs 40.
- the coil device 20 includes a plurality of adjacent windings among the opposing walls 32A and 32B.
- a small-diameter portion 38 having a reduced cross-sectional area of a cross section orthogonal (intersecting) to the direction of the magnetic flux ⁇ 1 generated inside the opposed walls 32 ⁇ / b> A and 32 ⁇ / b> B due to the conduction of the plurality of windings 21 is provided.
- the distance between the upper and lower opposing walls 32A, 32B is reduced to reduce the height in the direction of the central axes A1, A2 of the winding 21, magnetic saturation occurs in the core due to the leakage magnetic flux between the opposing walls 32A, 32B. There is a concern about defects such as current.
- the magnetic resistance R is equal to L / ⁇ S (L is the length of the magnetic circuit, S is the cross-sectional area, and ⁇ is the magnetic permeability) [A / Wb]. Therefore, the magnetic resistance of the small-diameter portion 38 in which the cross-sectional area of the opposing walls 32A and 32B of the core 30 is reduced can be increased. Therefore, magnetic saturation can be suppressed due to an increase in magnetic resistance, and defects such as overcurrent can be suppressed.
- the winding 21 is a flat wire including a turn portion 22 extending annularly and a terminal portion 23 protruding outward from an end of the turn portion 22 and connectable to the outside. By doing so, it is possible to reduce the size in the direction of the central axes A1 and A2 while increasing the allowable current for the winding 21.
- the terminal portion 23 is disposed inside a position P1 on the outer periphery of the turn portion 22 that intersects the first direction D1 connecting the central axes A1 and A2 of the plurality of windings 21. In this way, a space for disposing the second leg 35 in the extension 34 can be formed.
- the pair of (plural) windings 21 are configured to flow currents having opposite phases (currents having different phases). By doing so, the magnetic flux of the DC component passing through the pair of first legs 40 can be canceled. In addition, since the DC component of the magnetic flux mainly passes through the closed magnetic path passing through the second leg 35, the magnetic saturation can be suppressed by providing the second gap G2.
- the coil device 50 according to the second embodiment is different from the coil device 20 according to the first embodiment in that the front and rear end surfaces of the pair of opposing walls 32A and 32B have different shapes.
- the same components as those of the first embodiment are denoted by the same reference numerals, and description thereof is omitted.
- a linear inclined surface is formed between. Thereby, part of the outer periphery of the turn portion 22 of the two windings 21 is exposed above and below the pair of opposing walls 51.
- the cross-sectional area and the length of the bridge portion 53 provided in the small-diameter portion 52 are the same as the cross-sectional area and the length of the bridge portion 39 of the first embodiment. The value may be different from one bridge portion 39.
- the coil device 60 of the third embodiment has a pair of opposed walls 61A and 61B provided with cutouts 62A and 62B at the peripheral edges.
- the same components as those in the first and second embodiments are denoted by the same reference numerals, and description thereof is omitted.
- Notch portions 62A, 62B are provided at the peripheral portions of the opposing walls 61A, 61B, with four end surfaces cut out.
- the notches 62A and 62B are formed continuously over the entire circumference of the opposing walls 61A and 61B except for the four corners 63 where the second legs 35 and 35 are formed, and the rectangular opposing wall 61A is formed.
- the notch 62B is formed in a path longer than the notch 62A.
- the notches 62A and 62B extend the path through which the magnetic flux leaking from the end surfaces of the opposing walls 61A and 61B passes through the air, thereby increasing the magnetic resistance.
- the dimensions of the notches 62A and 62B are set to dimensions that do not cause magnetic saturation due to magnetic flux generated when a DC current of the same value is applied to each phase of at least two windings 21.
- the coil device 60 includes a magnetic core 30 having a pair of opposing walls 61A and 61B disposed opposite to each other and a plurality of first legs 40 projecting in a direction in which the pair of opposing walls 61A and 61B oppose each other. , A plurality of windings 21 wound around the plurality of first legs 40, wherein the opposing walls 61A, 61B have a path of the magnetic flux ⁇ 1 passing between the pair of opposing walls 61A, 61B. Have notches 62A and 62B cut out so as to be longer. As shown in FIG.
- the magnetic flux ⁇ BB passing through the opposing walls 65A, 65B generates a leakage magnetic flux ⁇ BA between the pair of opposing walls 65A, 65B.
- the magnetic flux ⁇ B increases the magnetic flux density of the main magnetic flux ⁇ A passing through the first leg 40, and magnetic saturation occurs.
- the path of the magnetic flux ⁇ 1 passing through the air outside the opposed walls 65A and 65B by the notches 62A and 62B is lengthened by the notches 62A and 62B.
- the magnetic resistance of the magnetic flux ⁇ 1 (the dotted arrow in FIG. 9) passing outside the opposed walls 65A and 65B0 increases, so that the magnetic saturation can be suppressed.
- the coil device 70 according to the fourth embodiment differs from the coil device 70 according to the third embodiment in that notches 72A and 72B are provided on the opposing surfaces of the pair of opposing walls 71A and 71B so that the thickness of the perimeters of the opposing walls 71A and 71B. Is made thinner.
- the same components as those of the third embodiment are denoted by the same reference numerals, and description thereof is omitted.
- cutouts 72A and 72B are formed in the periphery of the opposing walls 71A and 71B on the opposing surface side.
- the cutouts 72A and 72B are continuous over the entire periphery of the opposed walls 71A and 71B except for the four corners 63 where the second legs 35 and 35 are formed, similarly to the cutouts 62A and 62B of the third embodiment. Is formed.
- the depths (vertical dimensions) of the notches 72A and 72B are set to values that do not cause magnetic saturation due to magnetic resistance when a DC current having the same value is applied to at least two phases of the two windings 21.
- the path of the magnetic flux ⁇ 1 passing through the air outside the opposing walls 71A, 71B (core) is extended by the notches 72A, 72B by the notches 72A, 72B. Accordingly, the magnetic resistance of the magnetic flux ⁇ 1 (the portion indicated by the dotted arrow in FIG. 11) passing outside the opposing walls 71A and 71B increases, so that the magnetic saturation can be suppressed.
- the range of the notch 82 that cuts the pair of opposed walls 81A and 81B from the fourth embodiment is a region between the two windings 21.
- the same components as those in the above embodiment are denoted by the same reference numerals, and description thereof will be omitted.
- the notch 82 formed on the surface of the pair of opposed walls 81A and 81B on the side of the winding 21 extends in a band shape in the front-back direction (the direction orthogonal to the direction in which the two windings 21 are arranged).
- the notch 82 has a notch on the opposite surface side to reduce the thickness dimension, and a left and right end of the notch 82 is formed with a stepped portion 82 ⁇ / b> A that continues from the opposing surface 81 ⁇ / b> C to the bottom surface of the notch 82.
- the depth (vertical dimension) and size (area) of the notch 82 are set to values that do not cause magnetic saturation due to magnetic resistance when the same value of DC current is applied to each phase of at least two windings 21. You.
- the path of the magnetic flux ⁇ 1 passing through the air between the opposing walls 81A and 81B (core) by the notch 82 is equal to the depth cut by the upper and lower notches 82.
- the magnetic resistance of the magnetic flux ⁇ 1 (the portion indicated by the dotted line in FIG. 13) passing between the opposing walls 81A and 81B increases, so that the magnetic saturation can be suppressed.
- the winding 21 is an edgewise coil, but is not limited to this.
- the winding 21 formed by winding a wire (a round wire or the like) or a pattern winding 21 may be laminated on a laminated substrate.
- two windings 21 are provided in the coil device, three or more windings 21 may be provided in the coil device.
- the phase of the switching cycle of each winding 21 by PWM control may be different by 120 degrees.
- the opposed wall has a rectangular shape, but is not limited to this.
- a shape having a curved surface on the outer periphery such as a polygon other than a rectangle or an ellipse may be used.
- the shapes of the small diameter portion and the notch portion are not limited to the shapes of the above embodiment, and can be appropriately changed.
- the bent portion 24 is provided between the turn portion 22 and the terminal portion 23, the bent portion 24 is not provided, and both of the pair of terminal portions 23 have a shape extending in a tangential direction on the outer periphery of the turn portion 22. Is also good.
- the terminal portion 23 is L-shaped, the terminal portion 23 is not limited thereto, and may be a linearly extending terminal portion 23. In this case, for example, the coil device 20 stands upright (upright) with respect to the circuit board 11. May be arranged.
- the small-diameter portion and the notch in the above embodiment may be configured to include any combination of a plurality of notches, the small-diameter portion and the notch.
- a cutout may be formed on the side of the opposite wall on which the small-diameter portion is not formed, and one opposed wall may include a small-diameter portion and a cutout.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Coils Of Transformers For General Uses (AREA)
- Connection Or Junction Boxes (AREA)
- Coils Or Transformers For Communication (AREA)
Abstract
A coil device 20 that comprises: a core 30 that is a magnetic body that has a pair of facing walls 32A, 32B that are arranged so as to face and a plurality of leg parts 40 that protrude toward the sides toward which the facing walls 32A, 32B face at different areas of the facing walls 32A, 32B; and a plurality of windings 21 that are wound on the plurality of leg parts 40. In an area that is between the adjacent plurality of windings 21, the facing walls 32A, 32B of the coil device 20 comprise a reduced-diameter part 38 at which the cross-sectional area of the facing walls 32A, 32B in a cross-section that is orthogonal to the direction of the magnetic flux ϕ1 that is generated inside the facing walls 32A, 32B as a result of energization of the windings 21 is smaller.
Description
本明細書では、コイル装置及び電気接続箱に関する技術を開示する。
技術 This specification discloses a technique relating to a coil device and an electric junction box.
従来、磁性体のコアに複数の巻線が巻回されたコイル装置が知られている。特許文献1の結合トランスは、互いに向かい合わせて配された2つのコアに巻線が巻回されている。具体的には、各コアは、平板状の部分から他方のコア側に突出する中央脚及び一対の側脚を備えたE形状とされており、両側脚に巻線を巻回し、中央脚にギャップ部が設けられている。
Conventionally, a coil device in which a plurality of windings are wound around a magnetic core is known. In the coupling transformer of Patent Literature 1, windings are wound around two cores arranged to face each other. Specifically, each core has an E-shape having a central leg and a pair of side legs projecting from the plate-shaped portion to the other core side. A gap is provided.
ところで、上記した結合トランスについて各コアの両側脚の長さを短くして全体を低背化しようとすると、2つのコアにおいて互いに対向する板状の部分の間の距離が近くなり、ギャップ部を設けていない箇所で漏れ磁束が生じやすくなる。漏れ磁束が多くなると、中央脚の磁束密度が増加し、コアに磁気飽和が生じることが懸念される。
By the way, if it is attempted to shorten the length of both sides of each core of the above-described coupling transformer to reduce the overall height, the distance between the plate-shaped portions of the two cores facing each other becomes short, and the gap portion is reduced. Leakage magnetic flux is likely to be generated at locations where it is not provided. When the leakage flux increases, the magnetic flux density of the center leg increases, and there is a concern that magnetic saturation occurs in the core.
本明細書に記載された技術は、上記のような事情に基づいて完成されたものであって、コイル装置の大型化を抑制しつつ、磁気飽和を抑制することを目的とする。
技術 The technology described in this specification has been completed based on the above circumstances, and aims to suppress magnetic saturation while suppressing an increase in the size of the coil device.
本明細書に記載されたコイル装置は、互いに対向して配される一対の対向壁と各前記対向壁の異なる領域において前記対向壁が対向する側に突出する複数の脚部とを有する磁性体のコアと、前記複数の脚部に巻回される複数の巻線と、を備えるコイル装置であって、前記対向壁のうち、隣り合う前記複数の巻線間の領域には、前記巻線の通電により前記対向壁の内部に生じる磁束の方向と交差する断面の断面積が小さくされた径小部を備える。
本構成によれば、コアの対向壁の断面積が小さくされた箇所は磁気抵抗が増加するため、磁気飽和を抑制することができる。 A coil device described in the present specification is a magnetic body including a pair of opposed walls arranged to face each other and a plurality of legs protruding to a side where the opposed walls face each other in different regions of each of the opposed walls. And a plurality of windings wound around the plurality of legs, wherein the winding is provided in a region between the plurality of adjacent windings of the opposing wall. And a small-diameter portion having a reduced cross-sectional area in a cross section that intersects with the direction of the magnetic flux generated inside the opposed wall due to the current supply.
According to this configuration, the portion where the cross-sectional area of the opposing wall of the core is reduced increases the magnetic resistance, so that the magnetic saturation can be suppressed.
本構成によれば、コアの対向壁の断面積が小さくされた箇所は磁気抵抗が増加するため、磁気飽和を抑制することができる。 A coil device described in the present specification is a magnetic body including a pair of opposed walls arranged to face each other and a plurality of legs protruding to a side where the opposed walls face each other in different regions of each of the opposed walls. And a plurality of windings wound around the plurality of legs, wherein the winding is provided in a region between the plurality of adjacent windings of the opposing wall. And a small-diameter portion having a reduced cross-sectional area in a cross section that intersects with the direction of the magnetic flux generated inside the opposed wall due to the current supply.
According to this configuration, the portion where the cross-sectional area of the opposing wall of the core is reduced increases the magnetic resistance, so that the magnetic saturation can be suppressed.
本明細書に記載されたコイル装置は、互いに対向して配される一対の対向壁と前記一対の対向壁が対向する方向に突出する複数の脚部とを有する磁性体のコアと、前記複数の脚部に巻回される複数の巻線と、を備えるコイル装置であって、前記対向壁は、前記一対の対向壁間を通る磁束の経路が長くなるように切り欠かれた切欠部を有する。
本構成によれば、切欠部によりコアの外側を通る磁束の経路が長くなることにより、磁気抵抗が増加し、磁気飽和を抑制することができる。 The coil device described in the present specification includes a magnetic core having a pair of opposing walls arranged opposite to each other and a plurality of legs protruding in a direction in which the pair of opposing walls are opposed to each other; And a plurality of windings wound around the legs of the coil device, wherein the opposing wall has a notch cut out so that a path of a magnetic flux passing between the pair of opposing walls becomes longer. Have.
According to this configuration, since the path of the magnetic flux passing outside the core is extended by the cutout portion, the magnetic resistance increases, and the magnetic saturation can be suppressed.
本構成によれば、切欠部によりコアの外側を通る磁束の経路が長くなることにより、磁気抵抗が増加し、磁気飽和を抑制することができる。 The coil device described in the present specification includes a magnetic core having a pair of opposing walls arranged opposite to each other and a plurality of legs protruding in a direction in which the pair of opposing walls are opposed to each other; And a plurality of windings wound around the legs of the coil device, wherein the opposing wall has a notch cut out so that a path of a magnetic flux passing between the pair of opposing walls becomes longer. Have.
According to this configuration, since the path of the magnetic flux passing outside the core is extended by the cutout portion, the magnetic resistance increases, and the magnetic saturation can be suppressed.
本明細書に記載された技術の実施態様としては以下の態様が好ましい。
前記切欠部は、前記対向壁の周縁部に設けられている。
前記切欠部は、隣り合う前記巻線間の領域に形成されている。
前記切欠部は、前記巻線側の面に形成されている。 The following embodiments are preferable as embodiments of the technology described in this specification.
The notch is provided at a peripheral edge of the opposing wall.
The notch is formed in a region between the adjacent windings.
The notch is formed on the surface on the winding side.
前記切欠部は、前記対向壁の周縁部に設けられている。
前記切欠部は、隣り合う前記巻線間の領域に形成されている。
前記切欠部は、前記巻線側の面に形成されている。 The following embodiments are preferable as embodiments of the technology described in this specification.
The notch is provided at a peripheral edge of the opposing wall.
The notch is formed in a region between the adjacent windings.
The notch is formed on the surface on the winding side.
前記巻線は、環状に延びるターン部と、前記ターン部の端部から外方に突出し、外部と接続可能な端子部とを備える平角線である。
The winding is a flat wire having a turn portion extending in an annular shape and a terminal portion protruding outward from an end of the turn portion and connectable to the outside.
前記端子部は、前記複数の巻線の中心軸を結ぶ第1の方向と交差する前記ターン部の外周の位置よりも内側に配されている。
The terminal portion is disposed inside a position on an outer periphery of the turn portion that intersects a first direction connecting central axes of the plurality of windings.
前記対向壁は、前記ターン部の全体の領域を含む大きさとされている。
対 向 The opposing wall is sized to include the entire area of the turn part.
前記コイル装置と、前記巻線に接続される回路基板と、前記コイル装置及び前記回路基板を覆うケースと、を備える電気接続箱とする。
電 気 An electric connection box including the coil device, a circuit board connected to the winding, and a case covering the coil device and the circuit board.
前記複数の巻線には、互いに位相の異なる電流が流れるように構成されている。
電流 The plurality of windings are configured to flow currents having different phases.
本明細書に記載された技術によれば、コイル装置の大型化を抑制しつつ、磁気飽和を抑制することが可能になる。
According to the technology described in this specification, it is possible to suppress magnetic saturation while suppressing an increase in the size of the coil device.
<実施形態1>
実施形態1を図1~図6を参照しつつ説明する。
電気接続箱10は、例えば車両のバッテリ等の電源と、ランプ、ワイパー等の車載電装品やモータ等からなる負荷との間の電力供給経路に配され、例えばDC-DCコンバータやインバータ等に用いることができる。電気接続箱10は任意の向きで配置することができるが、以下では、図2のX方向を前方、Y方向を左方、図1のZ方向を上方として説明する。 <First embodiment>
Embodiment 1 will be described with reference to FIGS.
Theelectric connection box 10 is disposed on a power supply path between a power supply such as a battery of a vehicle and a load including a vehicle-mounted electric component such as a lamp and a wiper and a motor, and is used for a DC-DC converter and an inverter, for example. be able to. Although the electric junction box 10 can be arranged in any orientation, the following description will be made assuming that the X direction in FIG. 2 is forward, the Y direction is left, and the Z direction in FIG. 1 is upward.
実施形態1を図1~図6を参照しつつ説明する。
電気接続箱10は、例えば車両のバッテリ等の電源と、ランプ、ワイパー等の車載電装品やモータ等からなる負荷との間の電力供給経路に配され、例えばDC-DCコンバータやインバータ等に用いることができる。電気接続箱10は任意の向きで配置することができるが、以下では、図2のX方向を前方、Y方向を左方、図1のZ方向を上方として説明する。 <First embodiment>
The
電気接続箱10は、図1に示すように、回路基板11と、回路基板11に実装されるコイル装置20と、回路基板11及びコイル装置20を収容するケース13とを備える。回路基板11は、例えば長方形状であって、絶縁材料からなる絶縁板に銅箔等からなる導電路がプリント配線技術により形成されたプリント基板が用いられている。なお、プリント基板に対して銅や銅合金等の金属板材からなるバスバーを接着剤等で貼り付けて回路基板を構成してもよい。回路基板11には、コイル装置20の各端子部23が挿通される複数の端子挿通孔12が貫通形成されており、各端子部23は端子挿通孔12に挿通された状態で半田付けされて回路基板11の導電路に電気的に接続される。
As shown in FIG. 1, the electric connection box 10 includes a circuit board 11, a coil device 20 mounted on the circuit board 11, and a case 13 that houses the circuit board 11 and the coil device 20. The circuit board 11 has a rectangular shape, for example, and uses a printed board in which a conductive path made of a copper foil or the like is formed by a printed wiring technique on an insulating plate made of an insulating material. Note that a circuit board may be configured by attaching a bus bar made of a metal plate material such as copper or a copper alloy to a printed board with an adhesive or the like. A plurality of terminal insertion holes 12 through which the respective terminal portions 23 of the coil device 20 are inserted are formed in the circuit board 11, and the respective terminal portions 23 are soldered while being inserted into the terminal insertion holes 12. It is electrically connected to the conductive path of the circuit board 11.
コイル装置20は、図3,図4に示すように、2つ(複数)の巻線21と、2つの巻線21が巻回される磁性体のコア30とを備える。各巻線21は、例えば銅又は銅合金からなり、いわゆるエッジワイズコイルであって、扁平な矩形状の断面を有する帯状の平角線を、短辺側が内径面及び外径面となるように中心軸A1,A2を中心に螺旋状に巻回して形成したものであり、外面にエナメル等の被覆が形成されている。この巻線21は、円環状のターン部22と、外部と接続される一対の端子部23とを有する。なお、ターン部22の巻き数は、本実施形態では概ね2巻きとされているが、これに限られず、適宜巻き数を変更することができる。
As shown in FIGS. 3 and 4, the coil device 20 includes two (plural) windings 21 and a magnetic core 30 around which the two windings 21 are wound. Each winding 21 is made of, for example, copper or a copper alloy, and is a so-called edgewise coil, and has a flat rectangular wire having a flat rectangular cross section, and has a central axis such that the short side is an inner diameter surface and an outer diameter surface. It is formed by spirally winding around A1 and A2, and a coating such as enamel is formed on the outer surface. The winding 21 has an annular turn portion 22 and a pair of terminal portions 23 connected to the outside. The number of turns of the turn portion 22 is generally two in this embodiment, but is not limited to this, and the number of turns can be changed as appropriate.
一対の端子部23は、ターン部22に連なり、コア30の外方に導出されるとともに、コア30の前方側でL字状に曲げられており、先端側は、回路基板11の端子挿通孔12に挿通されて半田付けされる。図4に示すように、各巻線21の一対の端子部23のうちの内側の端子部23は、ターン部22の外周における中心軸A1と中心軸A2との双方を通る第1の直線D1と交差する位置P2においてターン部22の接線方向(中心軸A1,A2及び第1の方向D1と直交する第2の方向D2)である前方に直線状に延びている。一対の端子部23のうちの外側の端子部23は、ターン部22の外周における第1の直線D1と交差する位置P1よりも内方側(他方の巻線21側)において端子部23が前方側(位置P1におけるターン部22の接線方向に沿う方向)に延びるように曲げられた曲げ部24を備えている。2つの巻線21は、180度反転した向きで同一平面上に配置されており、回路基板11が形成する回路のPWM(Pulse Width Modulation)制御による各巻線21の通電時には、各巻線21に互いに逆相の電流が流れるため、巻線21からは中心軸A1,A2の方向(上下方向)について同じ方向に磁束が発生するようになっている。
The pair of terminal portions 23 are connected to the turn portion 22, are led out of the core 30, and are bent in an L-shape at the front side of the core 30. 12 and soldered. As shown in FIG. 4, the inner terminal part 23 of the pair of terminal parts 23 of each winding 21 is connected to a first straight line D1 passing through both the center axis A1 and the center axis A2 on the outer periphery of the turn part 22. At the intersecting position P2, it extends linearly forward in the tangential direction of the turn portion 22 (the center axis A1, A2 and the second direction D2 orthogonal to the first direction D1). The outer terminal portion 23 of the pair of terminal portions 23 is positioned such that the terminal portion 23 is located on the inner side (the other winding 21 side) of the outer periphery of the turn portion 22 at a position P1 intersecting with the first straight line D1. A bent portion 24 is provided so as to extend to the side (the direction along the tangential direction of the turn portion 22 at the position P1). The two windings 21 are arranged on the same plane in a direction inverted by 180 degrees, and when the windings 21 are energized by PWM (Pulse Width Modulation) control of a circuit formed by the circuit board 11, the two windings 21 are connected to each other. Since a current of the opposite phase flows, a magnetic flux is generated from the winding 21 in the same direction (vertical direction) of the central axes A1 and A2.
コア30は、フェライト等の高透磁率の磁性体からなり、巻線21の外側を覆う形状とされており、図6に示すように、上下一対の分割部材31A,31Bを組み合わせて構成されている。各分割部材31A,31Bは、互いに対向して配される一対の対向壁32A,32Bと、一対の対向壁32A,32Bが対向する方向に突出する一対(複数)の円柱状の第1脚部40と、を備え、これらが一体に形成されている。各対向壁32A,32Bは、長方形の板状であって、図2,図5に示すように、巻線21が配される領域(巻線21の外周の内側の領域)の巻線対向部33と、2つの巻線21の外側に延出された延出部34と、2つの巻線21の領域の間を連結する橋部39とを備える。
The core 30 is made of a magnetic material having a high magnetic permeability such as ferrite and has a shape that covers the outside of the winding 21. As shown in FIG. 6, the core 30 is configured by combining a pair of upper and lower split members 31 </ b> A and 31 </ b> B. I have. Each of the divided members 31A and 31B has a pair of opposing walls 32A and 32B arranged opposite to each other, and a pair of (plural) cylindrical first legs protruding in a direction in which the pair of opposing walls 32A and 32B oppose each other. 40, which are integrally formed. Each of the opposing walls 32A and 32B has a rectangular plate shape and, as shown in FIGS. 2 and 5, a winding opposing portion in a region where the winding 21 is arranged (a region inside the outer periphery of the winding 21). 33, an extension 34 extending outside the two windings 21, and a bridge 39 connecting between the regions of the two windings 21.
延出部34は、対向壁32A,32Bの角部を含む位置に設けられている。延出部34の縁部(一対の対向壁32A,32Bの四隅の位置)には、他方の対向壁32B(32A)側に突出する第2脚部35が設けられている。第2脚部35は、対向壁32A,32Bの角部の端面を含む5角形(多角形)状とされ、巻線21側の面は切り欠かれている。
The extension 34 is provided at a position including the corners of the opposing walls 32A, 32B. A second leg 35 is provided at the edge of the extension 34 (at the four corners of the pair of opposing walls 32A, 32B) to project toward the other opposing wall 32B (32A). The second leg 35 has a pentagonal (polygonal) shape including end faces of the corners of the opposing walls 32A and 32B, and the surface on the winding 21 side is notched.
対向壁32A,32Bの前後の端面(巻線21の並び方向に対する側面)には、径大部37と、径大部37よりも幅寸法(前後方向の寸法)が小さくされることにより断面積(XZ平面の断面積)が小さくされた径小部38とを有する。径大部37と径小部38の間は、2つの巻線21の外側の領域が巻線21の外周に沿うように湾曲しており、左右方向の中間側(橋部39側)に向けて幅寸法が徐々に小さくなるように構成されている。橋部39は、対向壁32A,32Bの左右方向の中間部(隣り合う巻線21の間)に設けられており、一定の幅寸法(前後方向の寸法)とされている。橋部39の断面積(幅寸法及び高さ寸法)は、例えば少なくとも2つの巻線21の2相の直流電流差に起因する磁束と、2相のPWMの位相差によって生じる磁束との和で磁気飽和しない断面積とされる。また、橋部39の断面積の下限は、例えば第1脚部40から延出部34の第2脚部35に向かう直流成分の経路は確保しつつ、交流成分で飽和しない断面積とされる。
The front and rear end surfaces (side surfaces in the direction in which the windings 21 are arranged) of the opposed walls 32A and 32B have a large-diameter portion 37 and a cross-sectional area having a smaller width dimension (dimension in the front-rear direction) than the large-diameter portion 37. (A cross-sectional area of the XZ plane). Between the large-diameter portion 37 and the small-diameter portion 38, the area outside the two windings 21 is curved along the outer circumference of the winding 21, and is directed toward the middle side in the left-right direction (bridge 39 side). The width is gradually reduced. The bridge portion 39 is provided at an intermediate portion (between the adjacent windings 21) of the opposing walls 32A, 32B in the left-right direction, and has a constant width dimension (dimension in the front-rear direction). The cross-sectional area (width dimension and height dimension) of the bridge portion 39 is, for example, the sum of a magnetic flux caused by a two-phase DC current difference of at least two windings 21 and a magnetic flux generated by a two-phase PWM phase difference. The cross-sectional area is not magnetically saturated. The lower limit of the cross-sectional area of the bridge 39 is, for example, a cross-sectional area that is not saturated with the AC component while securing a path of the DC component from the first leg 40 to the second leg 35 of the extension 34. .
図6に示すように、上下の対向壁32A,32Bから突出する上下一対の第1脚部40間の隙間は、第1ギャップ部G1とされ、上下の対向壁32A,32Bの一対の第2脚部35,35間の隙間は、第2ギャップ部G2とされている。第1ギャップ部G1の寸法は、第2ギャップ部G2の寸法よりも小さくなっている。
As shown in FIG. 6, a gap between a pair of upper and lower first legs 40 protruding from upper and lower opposing walls 32A and 32B is a first gap G1, and a pair of second upper and lower opposing walls 32A and 32B is formed. The gap between the legs 35, 35 is a second gap G2. The size of the first gap G1 is smaller than the size of the second gap G2.
なお、本実施形態では、分割部材31Aと分割部材31Bとがギャップ部G1,G2を設けることにより互いに接触していない関係となるため、分割部材31Aと分割部材31Bとの間の相対的位置は、例えば分割部材31A,31B間(例えばギャップ部G1,G2等)に合成樹脂等からなるスペーサを挟んだり、(巻線21を組み付けた)コア30の内部にポッティング材(例えばシリコーン樹脂等)を充填して固化させることにより、分割部材31A,31B間を所定の間隔に保持するようにしてもよい。また、分割部材31A,31B間の相対的位置の保持は、これに限られず、例えば、分割部材31Aと分割部材31Bの双方を回路基板11やケース13に対して個別に位置決めする位置決め手段(不図示)を設けてもよい。
In addition, in this embodiment, since the division member 31A and the division member 31B have a relationship in which they are not in contact with each other by providing the gap portions G1 and G2, the relative position between the division member 31A and the division member 31B is For example, a spacer made of a synthetic resin or the like is sandwiched between the divided members 31A and 31B (for example, the gap portions G1 and G2), or a potting material (for example, a silicone resin or the like) is placed inside the core 30 (to which the winding 21 is assembled). By filling and solidifying, the space between the divided members 31A and 31B may be maintained at a predetermined interval. The holding of the relative position between the divided members 31A and 31B is not limited to this. For example, a positioning unit (not shown) for individually positioning both the divided member 31A and the divided member 31B with respect to the circuit board 11 and the case 13. (Shown).
ケース13は、金属製又は合成樹脂製であって、図1に示すように、アッパーケース14とロアケース15とを嵌め合わせて構成され、例えばネジ(不図示)でネジ留めされる。
The case 13 is made of metal or synthetic resin, and is configured by fitting an upper case 14 and a lower case 15 as shown in FIG. 1, and is screwed with, for example, screws (not shown).
次に、電気接続箱10の製造方法について説明する。
図4に示すように、2つの巻線21の内側に一方のコア30の一対の第1脚部40を挿通するとともに、一方のコア30に対して他方のコア30を対向させ、各巻線21の内側に他方のコア30の一対の第1脚部40に挿通してコイル装置20を形成する(図3)。 Next, a method for manufacturing theelectric junction box 10 will be described.
As shown in FIG. 4, a pair offirst leg portions 40 of one core 30 are inserted into the insides of the two windings 21, and the other core 30 is opposed to the one core 30. The coil device 20 is formed by inserting the pair of first leg portions 40 of the other core 30 inside (FIG. 3).
図4に示すように、2つの巻線21の内側に一方のコア30の一対の第1脚部40を挿通するとともに、一方のコア30に対して他方のコア30を対向させ、各巻線21の内側に他方のコア30の一対の第1脚部40に挿通してコイル装置20を形成する(図3)。 Next, a method for manufacturing the
As shown in FIG. 4, a pair of
次に、例えばリフロー半田付けにより、スイッチング素子としてのFET(Field effect transistor)等の電子部品EP(図1参照)を回路基板11に表面実装する。また、コイル装置20の端子部23を回路基板11の端子挿通孔12に挿通し、回路基板11上にコイル装置20を載置した状態で板バネ等の位置決め手段でコイル装置20を位置決めする。そして、例えばフロー半田付けにより、端子部23を回路基板11の導電路に半田付けする。コイル装置20が実装された回路基板11をアッパーケース14とロアケース15との間に収容することにより、電気接続箱10(図1)が形成される。なお、電気接続箱10内のコイル装置20の位置を保持するために、例えばコイル装置20を弾性力で保持する金属板からなる保持片(不図示)をケース13に固定し、保持片の弾性力でコイル装置20を回路基板11側に押さえるようにしてもよい。
Next, an electronic component EP (see FIG. 1) such as a field effect transistor (FET) as a switching element is surface-mounted on the circuit board 11 by, for example, reflow soldering. Further, the terminal unit 23 of the coil device 20 is inserted into the terminal insertion hole 12 of the circuit board 11, and the coil device 20 is positioned by positioning means such as a leaf spring while the coil device 20 is mounted on the circuit board 11. Then, the terminal portion 23 is soldered to the conductive path of the circuit board 11 by, for example, flow soldering. By housing the circuit board 11 on which the coil device 20 is mounted between the upper case 14 and the lower case 15, the electric connection box 10 (FIG. 1) is formed. In order to hold the position of the coil device 20 in the electric connection box 10, for example, a holding piece (not shown) made of a metal plate for holding the coil device 20 with an elastic force is fixed to the case 13, and the elasticity of the holding piece is adjusted. The coil device 20 may be pressed against the circuit board 11 by force.
本実施形態によれば、以下の作用、効果を奏する。
コイル装置20は、互いに対向して配される一対の対向壁32A,32Bと各対向壁32A,32Bの異なる領域において対向壁32A,32Bが対向する側に突出する複数の第1脚部40とを有する磁性体のコア30と、複数の第1脚部40に巻回される複数の巻線21と、を備えるコイル装置20であって、対向壁32A,32Bのうち、隣り合う複数の巻線21間の領域には、複数の巻線21の通電により対向壁32A,32Bの内部に生じる磁束Φ1の方向と直交(交差)する断面の断面積が小さくされた径小部38を備える。
巻線21の中心軸A1,A2の方向について低背化するために上下の対向壁32A,32B間の距離を近くすると、対向壁32A,32B間の漏れ磁束によりコアに磁気飽和が生じ、過電流等の不具合が懸念される。本実施形態のコア30の形状によれば、磁気抵抗R=L/μS(Lは磁気回路の長さ、Sは断面積、μは透磁率)[A/Wb]より、磁気抵抗は断面積に反比例するため、コア30の対向壁32A,32Bの断面積が小さくされた径小部38の磁気抵抗を増加させることができる。よって、磁気抵抗の増加により、磁気飽和を抑制することができ、過電流等の不具合を抑制することができる。 According to the present embodiment, the following operations and effects are achieved.
Thecoil device 20 includes a pair of opposing walls 32A and 32B arranged opposite to each other, and a plurality of first legs 40 projecting to the side where the opposing walls 32A and 32B oppose each other in different regions of the opposing walls 32A and 32B. And a plurality of windings 21 wound around the plurality of first legs 40. The coil device 20 includes a plurality of adjacent windings among the opposing walls 32A and 32B. In a region between the wires 21, a small-diameter portion 38 having a reduced cross-sectional area of a cross section orthogonal (intersecting) to the direction of the magnetic flux Φ1 generated inside the opposed walls 32 </ b> A and 32 </ b> B due to the conduction of the plurality of windings 21 is provided.
When the distance between the upper and lower opposing walls 32A, 32B is reduced to reduce the height in the direction of the central axes A1, A2 of the winding 21, magnetic saturation occurs in the core due to the leakage magnetic flux between the opposing walls 32A, 32B. There is a concern about defects such as current. According to the shape of the core 30 according to the present embodiment, the magnetic resistance R is equal to L / μS (L is the length of the magnetic circuit, S is the cross-sectional area, and μ is the magnetic permeability) [A / Wb]. Therefore, the magnetic resistance of the small-diameter portion 38 in which the cross-sectional area of the opposing walls 32A and 32B of the core 30 is reduced can be increased. Therefore, magnetic saturation can be suppressed due to an increase in magnetic resistance, and defects such as overcurrent can be suppressed.
コイル装置20は、互いに対向して配される一対の対向壁32A,32Bと各対向壁32A,32Bの異なる領域において対向壁32A,32Bが対向する側に突出する複数の第1脚部40とを有する磁性体のコア30と、複数の第1脚部40に巻回される複数の巻線21と、を備えるコイル装置20であって、対向壁32A,32Bのうち、隣り合う複数の巻線21間の領域には、複数の巻線21の通電により対向壁32A,32Bの内部に生じる磁束Φ1の方向と直交(交差)する断面の断面積が小さくされた径小部38を備える。
巻線21の中心軸A1,A2の方向について低背化するために上下の対向壁32A,32B間の距離を近くすると、対向壁32A,32B間の漏れ磁束によりコアに磁気飽和が生じ、過電流等の不具合が懸念される。本実施形態のコア30の形状によれば、磁気抵抗R=L/μS(Lは磁気回路の長さ、Sは断面積、μは透磁率)[A/Wb]より、磁気抵抗は断面積に反比例するため、コア30の対向壁32A,32Bの断面積が小さくされた径小部38の磁気抵抗を増加させることができる。よって、磁気抵抗の増加により、磁気飽和を抑制することができ、過電流等の不具合を抑制することができる。 According to the present embodiment, the following operations and effects are achieved.
The
When the distance between the upper and lower opposing
また、巻線21は、環状に延びるターン部22と、ターン部22の端部から外方に突出し、外部と接続可能な端子部23とを備える平角線である。
このようにすれば、巻線21の通電許容電流を大きくしつつ、中心軸A1,A2の方向の寸法を小型化することができる。 The winding 21 is a flat wire including aturn portion 22 extending annularly and a terminal portion 23 protruding outward from an end of the turn portion 22 and connectable to the outside.
By doing so, it is possible to reduce the size in the direction of the central axes A1 and A2 while increasing the allowable current for the winding 21.
このようにすれば、巻線21の通電許容電流を大きくしつつ、中心軸A1,A2の方向の寸法を小型化することができる。 The winding 21 is a flat wire including a
By doing so, it is possible to reduce the size in the direction of the central axes A1 and A2 while increasing the allowable current for the winding 21.
また、端子部23は、複数の巻線21の中心軸A1,A2を結ぶ第1の方向D1と交差するターン部22の外周の位置P1よりも内側に配されている。
このようにすれば、延出部34に第2脚部35を配置するスペースを形成することができる。 Further, theterminal portion 23 is disposed inside a position P1 on the outer periphery of the turn portion 22 that intersects the first direction D1 connecting the central axes A1 and A2 of the plurality of windings 21.
In this way, a space for disposing thesecond leg 35 in the extension 34 can be formed.
このようにすれば、延出部34に第2脚部35を配置するスペースを形成することができる。 Further, the
In this way, a space for disposing the
また、一対(複数)の巻線21には、互いに逆相の電流(位相の異なる電流)が流れるように構成されている。
このようにすれば、一対の第1脚部40を通る直流成分の磁束を打ち消すことができる。また、磁束の直流成分は、主に第2脚部35を通る閉磁路に通るため、第2ギャップ部G2を設けることにより磁気飽和を抑制することができる。 The pair of (plural) windings 21 are configured to flow currents having opposite phases (currents having different phases).
By doing so, the magnetic flux of the DC component passing through the pair offirst legs 40 can be canceled. In addition, since the DC component of the magnetic flux mainly passes through the closed magnetic path passing through the second leg 35, the magnetic saturation can be suppressed by providing the second gap G2.
このようにすれば、一対の第1脚部40を通る直流成分の磁束を打ち消すことができる。また、磁束の直流成分は、主に第2脚部35を通る閉磁路に通るため、第2ギャップ部G2を設けることにより磁気飽和を抑制することができる。 The pair of (plural) windings 21 are configured to flow currents having opposite phases (currents having different phases).
By doing so, the magnetic flux of the DC component passing through the pair of
<実施形態2>
次に、実施形態2について、図7を参照しつつ説明する。実施形態2のコイル装置50は、実施形態1のコイル装置20に対して一対の対向壁32A,32Bの前後の端面の形状を変えた対向壁51としたものである。以下では、実施形態1と同一の構成については同一の符号を付して説明を省略する。 <Embodiment 2>
Next, a second embodiment will be described with reference to FIG. Thecoil device 50 according to the second embodiment is different from the coil device 20 according to the first embodiment in that the front and rear end surfaces of the pair of opposing walls 32A and 32B have different shapes. In the following, the same components as those of the first embodiment are denoted by the same reference numerals, and description thereof is omitted.
次に、実施形態2について、図7を参照しつつ説明する。実施形態2のコイル装置50は、実施形態1のコイル装置20に対して一対の対向壁32A,32Bの前後の端面の形状を変えた対向壁51としたものである。以下では、実施形態1と同一の構成については同一の符号を付して説明を省略する。 <Embodiment 2>
Next, a second embodiment will be described with reference to FIG. The
一対の対向壁51の前後の端面における径大部37と、径大部37よりも対向壁51の幅寸法(前後方向の寸法)が小さくされることにより断面積が小さくされた径小部52との間は、直線状の傾斜面が形成されている。これにより、2つの巻線21のターン部22の外周側の一部は、一対の対向壁51の上方及び下方に露出している。径小部52に設けられる橋部53は、実施形態1の橋部39と断面積及び長さが同じとされているが、これに限られず、橋部53の断面積や長さを実施形態1の橋部39とは異なる値としてもよい。
The large-diameter portion 37 at the front and rear end surfaces of the pair of opposing walls 51 and the small-diameter portion 52 whose cross-sectional area is reduced by making the width dimension (dimension in the front-rear direction) of the opposing wall 51 smaller than the large-diameter portion 37. A linear inclined surface is formed between. Thereby, part of the outer periphery of the turn portion 22 of the two windings 21 is exposed above and below the pair of opposing walls 51. The cross-sectional area and the length of the bridge portion 53 provided in the small-diameter portion 52 are the same as the cross-sectional area and the length of the bridge portion 39 of the first embodiment. The value may be different from one bridge portion 39.
<実施形態3>
次に、実施形態3について、図8,図9を参照しつつ説明する。実施形態3のコイル装置60は、一対の対向壁61A,61Bの周縁部に切欠部62A,62Bを設けたものである。以下では、実施形態1,2と同一の構成については同一の符号を付して説明を省略する。 <Embodiment 3>
Next, a third embodiment will be described with reference to FIGS. Thecoil device 60 of the third embodiment has a pair of opposed walls 61A and 61B provided with cutouts 62A and 62B at the peripheral edges. In the following, the same components as those in the first and second embodiments are denoted by the same reference numerals, and description thereof is omitted.
次に、実施形態3について、図8,図9を参照しつつ説明する。実施形態3のコイル装置60は、一対の対向壁61A,61Bの周縁部に切欠部62A,62Bを設けたものである。以下では、実施形態1,2と同一の構成については同一の符号を付して説明を省略する。 <
Next, a third embodiment will be described with reference to FIGS. The
対向壁61A,61Bの周縁部には、4方の端面を切り欠いた切欠部62A,62Bが設けられている。切欠部62A,62Bは、対向壁61A,61Bにおいて第2脚部35,35が形成された4つの角部63以外の全周に亘って連続的に形成されており、長方形状の対向壁61A,61Bの形状に応じて、切欠部62Bは、切欠部62Aよりも長い経路に形成されている。切欠部62A,62Bにより対向壁61A,61Bの端面からの漏れ磁束が空気中を通る経路が長くされることにより、磁気抵抗が大きくされている。切欠部62A,62Bの寸法は、少なくとも2つの巻線21の各相に同じ値の直流電流を与えた時に生じる磁束によって磁気飽和しない寸法に設定される。
切 Notch portions 62A, 62B are provided at the peripheral portions of the opposing walls 61A, 61B, with four end surfaces cut out. The notches 62A and 62B are formed continuously over the entire circumference of the opposing walls 61A and 61B except for the four corners 63 where the second legs 35 and 35 are formed, and the rectangular opposing wall 61A is formed. , 61B, the notch 62B is formed in a path longer than the notch 62A. The notches 62A and 62B extend the path through which the magnetic flux leaking from the end surfaces of the opposing walls 61A and 61B passes through the air, thereby increasing the magnetic resistance. The dimensions of the notches 62A and 62B are set to dimensions that do not cause magnetic saturation due to magnetic flux generated when a DC current of the same value is applied to each phase of at least two windings 21.
実施形態3によれば、以下の作用、効果を奏する。
コイル装置60は、互いに対向して配される一対の対向壁61A,61Bと一対の対向壁61A,61Bが対向する方向に突出する複数の第1脚部40とを有する磁性体のコア30と、複数の第1脚部40に巻回される複数の巻線21と、を備えるコイル装置60であって、対向壁61A,61Bは、一対の対向壁61A,61B間を通る磁束Φ1の経路が長くなるように切り欠かれた切欠部62A,62Bを有する。
図10に示すように、一対の対向壁65A,65B間の距離が近いと、対向壁65A,65Bを通る磁束ΦBBは、一対の対向壁65A,65B間の漏れ磁束ΦBAを発生させ、この漏れ磁束ΦBにより、第1脚部40を通る主磁束ΦAの磁束密度が増加し、磁気飽和が生じることが懸念される。これに対して、本実施形態によれば、図9に示すように、切欠部62A,62Bにより対向壁65A,65Bの外側の空気を通る磁束Φ1の経路が切欠部62A,62Bの分だけ長くなることにより、対向壁65A,65B0の外側を通る磁束Φ1(図9の点線矢印部分)の磁気抵抗が増加するため、磁気飽和を抑制することができる。 According to the third embodiment, the following operations and effects are achieved.
Thecoil device 60 includes a magnetic core 30 having a pair of opposing walls 61A and 61B disposed opposite to each other and a plurality of first legs 40 projecting in a direction in which the pair of opposing walls 61A and 61B oppose each other. , A plurality of windings 21 wound around the plurality of first legs 40, wherein the opposing walls 61A, 61B have a path of the magnetic flux Φ1 passing between the pair of opposing walls 61A, 61B. Have notches 62A and 62B cut out so as to be longer.
As shown in FIG. 10, when the distance between the pair of opposing walls 65A, 65B is short, the magnetic flux ΦBB passing through the opposing walls 65A, 65B generates a leakage magnetic flux ΦBA between the pair of opposing walls 65A, 65B. There is a concern that the magnetic flux ΦB increases the magnetic flux density of the main magnetic flux ΦA passing through the first leg 40, and magnetic saturation occurs. On the other hand, according to the present embodiment, as shown in FIG. 9, the path of the magnetic flux Φ1 passing through the air outside the opposed walls 65A and 65B by the notches 62A and 62B is lengthened by the notches 62A and 62B. As a result, the magnetic resistance of the magnetic flux Φ1 (the dotted arrow in FIG. 9) passing outside the opposed walls 65A and 65B0 increases, so that the magnetic saturation can be suppressed.
コイル装置60は、互いに対向して配される一対の対向壁61A,61Bと一対の対向壁61A,61Bが対向する方向に突出する複数の第1脚部40とを有する磁性体のコア30と、複数の第1脚部40に巻回される複数の巻線21と、を備えるコイル装置60であって、対向壁61A,61Bは、一対の対向壁61A,61B間を通る磁束Φ1の経路が長くなるように切り欠かれた切欠部62A,62Bを有する。
図10に示すように、一対の対向壁65A,65B間の距離が近いと、対向壁65A,65Bを通る磁束ΦBBは、一対の対向壁65A,65B間の漏れ磁束ΦBAを発生させ、この漏れ磁束ΦBにより、第1脚部40を通る主磁束ΦAの磁束密度が増加し、磁気飽和が生じることが懸念される。これに対して、本実施形態によれば、図9に示すように、切欠部62A,62Bにより対向壁65A,65Bの外側の空気を通る磁束Φ1の経路が切欠部62A,62Bの分だけ長くなることにより、対向壁65A,65B0の外側を通る磁束Φ1(図9の点線矢印部分)の磁気抵抗が増加するため、磁気飽和を抑制することができる。 According to the third embodiment, the following operations and effects are achieved.
The
As shown in FIG. 10, when the distance between the pair of opposing
<実施形態4>
次に、実施形態4について、図11,図12を参照しつつ説明する。実施形態4のコイル装置70は、実施形態3に対して、一対の対向壁71A,71Bの周縁部の対向面側に切欠部72A,72Bを設けて、対向壁71A,71Bの周縁部の厚みを薄くしたものである。以下では、実施形態3と同一の構成については同一の符号を付して説明を省略する。 <Embodiment 4>
Next, a fourth embodiment will be described with reference to FIGS. Thecoil device 70 according to the fourth embodiment differs from the coil device 70 according to the third embodiment in that notches 72A and 72B are provided on the opposing surfaces of the pair of opposing walls 71A and 71B so that the thickness of the perimeters of the opposing walls 71A and 71B. Is made thinner. In the following, the same components as those of the third embodiment are denoted by the same reference numerals, and description thereof is omitted.
次に、実施形態4について、図11,図12を参照しつつ説明する。実施形態4のコイル装置70は、実施形態3に対して、一対の対向壁71A,71Bの周縁部の対向面側に切欠部72A,72Bを設けて、対向壁71A,71Bの周縁部の厚みを薄くしたものである。以下では、実施形態3と同一の構成については同一の符号を付して説明を省略する。 <Embodiment 4>
Next, a fourth embodiment will be described with reference to FIGS. The
図12に示すように、対向壁71A,71Bの周縁部には、対向面側に切欠部72A,72Bが形成されている。切欠部72A,72Bは、実施形態3の切欠部62A,62Bと同様に、対向壁71A,71Bにおいて第2脚部35,35が形成された4つの角部63以外の全周に亘って連続的に形成されている。切欠部72A,72Bの深さ(上下方向の寸法)は、少なくとも2つの巻線21の各相に同じ値の直流電流を与えた際に磁気抵抗により磁気飽和しない値に設定される。
切 As shown in FIG. 12, cutouts 72A and 72B are formed in the periphery of the opposing walls 71A and 71B on the opposing surface side. The cutouts 72A and 72B are continuous over the entire periphery of the opposed walls 71A and 71B except for the four corners 63 where the second legs 35 and 35 are formed, similarly to the cutouts 62A and 62B of the third embodiment. Is formed. The depths (vertical dimensions) of the notches 72A and 72B are set to values that do not cause magnetic saturation due to magnetic resistance when a DC current having the same value is applied to at least two phases of the two windings 21.
本実施形態によれば、図11に示すように、切欠部72A,72Bにより対向壁71A,71B(コア)の外側の空気を通る磁束Φ1の経路が切欠部72A,72Bの分だけ長くなることにより、対向壁71A,71Bの外側を通る磁束Φ1(図11の点線矢印部分)の磁気抵抗が増加するため、磁気飽和を抑制することができる。
According to the present embodiment, as shown in FIG. 11, the path of the magnetic flux Φ1 passing through the air outside the opposing walls 71A, 71B (core) is extended by the notches 72A, 72B by the notches 72A, 72B. Accordingly, the magnetic resistance of the magnetic flux Φ1 (the portion indicated by the dotted arrow in FIG. 11) passing outside the opposing walls 71A and 71B increases, so that the magnetic saturation can be suppressed.
<実施形態5>
次に、実施形態5について、図13,図14を参照しつつ説明する。実施形態5のコイル装置80は、実施形態4に対して一対の対向壁81A,81Bを切り欠く切欠部82の範囲を、2つの巻線21間の領域としたものである。以下では、上記実施形態と同一の構成については同一の符号を付して説明を省略する。 <Embodiment 5>
Next, a fifth embodiment will be described with reference to FIGS. In thecoil device 80 according to the fifth embodiment, the range of the notch 82 that cuts the pair of opposed walls 81A and 81B from the fourth embodiment is a region between the two windings 21. In the following, the same components as those in the above embodiment are denoted by the same reference numerals, and description thereof will be omitted.
次に、実施形態5について、図13,図14を参照しつつ説明する。実施形態5のコイル装置80は、実施形態4に対して一対の対向壁81A,81Bを切り欠く切欠部82の範囲を、2つの巻線21間の領域としたものである。以下では、上記実施形態と同一の構成については同一の符号を付して説明を省略する。 <Embodiment 5>
Next, a fifth embodiment will be described with reference to FIGS. In the
図14に示すように、一対の対向壁81A,81Bにおける巻線21側の面に形成された切欠部82は、前後方向(2つの巻線21の並び方向と直交する方向)に帯状に延びており、対向面側が切り欠かれて厚み寸法が小さくされ、切欠部82の左右の端部には、対向面81Cから切欠部82の底面に段差状に連なる段差部82Aが形成されている。これにより、上下の対向壁81A,81Bについて、切欠部82の底面間の距離が長くなるため、切欠部82の底面間を通る磁束の磁気抵抗を増加させることができる。切欠部82の深さ(上下方向の寸法)及び大きさ(面積)は、少なくとも2つの巻線21の各相に同じ値の直流電流を与えた際に磁気抵抗により磁気飽和しない値に設定される。
As shown in FIG. 14, the notch 82 formed on the surface of the pair of opposed walls 81A and 81B on the side of the winding 21 extends in a band shape in the front-back direction (the direction orthogonal to the direction in which the two windings 21 are arranged). The notch 82 has a notch on the opposite surface side to reduce the thickness dimension, and a left and right end of the notch 82 is formed with a stepped portion 82 </ b> A that continues from the opposing surface 81 </ b> C to the bottom surface of the notch 82. This increases the distance between the bottom surfaces of the notches 82 in the upper and lower opposing walls 81A and 81B, so that the magnetic resistance of the magnetic flux passing between the bottom surfaces of the notches 82 can be increased. The depth (vertical dimension) and size (area) of the notch 82 are set to values that do not cause magnetic saturation due to magnetic resistance when the same value of DC current is applied to each phase of at least two windings 21. You.
本実施形態によれば、図13に示すように、切欠部82により対向壁81A,81B(コア)間の空気を通る磁束Φ1の経路が上下の切欠部82で切り欠かれた深さ分だけ長くなることにより、対向壁81A,81Bの間を通る磁束Φ1(図13の点線矢印部分)の磁気抵抗が増加するため、磁気飽和を抑制することができる。
According to the present embodiment, as shown in FIG. 13, the path of the magnetic flux Φ1 passing through the air between the opposing walls 81A and 81B (core) by the notch 82 is equal to the depth cut by the upper and lower notches 82. By increasing the length, the magnetic resistance of the magnetic flux Φ1 (the portion indicated by the dotted line in FIG. 13) passing between the opposing walls 81A and 81B increases, so that the magnetic saturation can be suppressed.
<他の実施形態>
本明細書に記載された技術は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本明細書に記載された技術の技術的範囲に含まれる。
(1)巻線21は、エッジワイズコイルとしたが、これに限られない。例えば、線材(丸線等)を巻回してなる巻線21や、パターン状の巻線21を積層基板に積層して形成してもよい。また、巻線21は、コイル装置に2つ設けられたが、3つ以上の巻線21がコイル装置に設けられる構成としてもよい。また、例えば巻線21が3つの場合には、PWM制御による各巻線21ごとのスイッチング周期の位相を120度異なるようにしてもよい。 <Other embodiments>
The technology described in this specification is not limited to the embodiments described above and illustrated in the drawings. For example, the following embodiments are also included in the technical scope of the technology described in this specification.
(1) The winding 21 is an edgewise coil, but is not limited to this. For example, the winding 21 formed by winding a wire (a round wire or the like) or a pattern winding 21 may be laminated on a laminated substrate. Further, although twowindings 21 are provided in the coil device, three or more windings 21 may be provided in the coil device. Further, for example, when there are three windings 21, the phase of the switching cycle of each winding 21 by PWM control may be different by 120 degrees.
本明細書に記載された技術は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本明細書に記載された技術の技術的範囲に含まれる。
(1)巻線21は、エッジワイズコイルとしたが、これに限られない。例えば、線材(丸線等)を巻回してなる巻線21や、パターン状の巻線21を積層基板に積層して形成してもよい。また、巻線21は、コイル装置に2つ設けられたが、3つ以上の巻線21がコイル装置に設けられる構成としてもよい。また、例えば巻線21が3つの場合には、PWM制御による各巻線21ごとのスイッチング周期の位相を120度異なるようにしてもよい。 <Other embodiments>
The technology described in this specification is not limited to the embodiments described above and illustrated in the drawings. For example, the following embodiments are also included in the technical scope of the technology described in this specification.
(1) The winding 21 is an edgewise coil, but is not limited to this. For example, the winding 21 formed by winding a wire (a round wire or the like) or a pattern winding 21 may be laminated on a laminated substrate. Further, although two
(2)対向壁は、長方形状としたが、これに限られない。例えば、長方形以外の多角形や、長円形状等の外周に曲面を有する形状としてもよい。また、径小部や切欠部の形状についても、上記実施形態の形状に限られず、適宜変更することができる。
(2) The opposed wall has a rectangular shape, but is not limited to this. For example, a shape having a curved surface on the outer periphery such as a polygon other than a rectangle or an ellipse may be used. Further, the shapes of the small diameter portion and the notch portion are not limited to the shapes of the above embodiment, and can be appropriately changed.
(3)ターン部22と端子部23との間に曲げ部24を設けたが、曲げ部24を設けず、一対の端子部23の双方について、ターン部22の外周の接線方向に延びる形状としてもよい。また、端子部23は、L字状としたが、これに限れず、直線状に延びる端子部23としてもよく、この場合、例えば回路基板11に対してコイル装置20が起立(直立)するように配置してもよい。
(3) Although the bent portion 24 is provided between the turn portion 22 and the terminal portion 23, the bent portion 24 is not provided, and both of the pair of terminal portions 23 have a shape extending in a tangential direction on the outer periphery of the turn portion 22. Is also good. In addition, although the terminal portion 23 is L-shaped, the terminal portion 23 is not limited thereto, and may be a linearly extending terminal portion 23. In this case, for example, the coil device 20 stands upright (upright) with respect to the circuit board 11. May be arranged.
(4)上記実施形態の径小部や切欠部は、任意の複数の切欠部、径小部及び切欠部の組み合わせを備える構成としてもよい。例えば、対向壁の径小部が形成されない側の側面に、切欠部を形成し、一つの対向壁が径小部及び切欠部を備える構成としてもよい。
(4) The small-diameter portion and the notch in the above embodiment may be configured to include any combination of a plurality of notches, the small-diameter portion and the notch. For example, a cutout may be formed on the side of the opposite wall on which the small-diameter portion is not formed, and one opposed wall may include a small-diameter portion and a cutout.
10: 電気接続箱
11: 回路基板
13: ケース
20,50,60,70,80: コイル装置
21: 巻線
22: ターン部
23: 端子部
24: 曲げ部
30: コア
31A,31B: 分割部材
32A,32B,51,61A,61B,71A,71B,81A,81B: 対向壁
34: 延出部
35: 第2脚部
37: 径大部
38,52: 径小部
39,53: 橋部
40: 第1脚部(脚部)
62A,62B,72A,72B,82: 切欠部
G1: 第1ギャップ部
G2: 第2ギャップ部 10: Electric connection box 11: Circuit board 13: Case 20, 50, 60, 70, 80: Coil device 21: Winding 22: Turn part 23: Terminal part 24: Bend part 30: Core 31A, 31B: Dividing member 32A , 32B, 51, 61A, 61B, 71A, 71B, 81A, 81B: opposing wall 34: extension 35: second leg 37: large diameter 38, 52: small diameter 39, 53: bridge 40: 1st leg (leg)
62A, 62B, 72A, 72B, 82: Notch G1: First gap G2: Second gap
11: 回路基板
13: ケース
20,50,60,70,80: コイル装置
21: 巻線
22: ターン部
23: 端子部
24: 曲げ部
30: コア
31A,31B: 分割部材
32A,32B,51,61A,61B,71A,71B,81A,81B: 対向壁
34: 延出部
35: 第2脚部
37: 径大部
38,52: 径小部
39,53: 橋部
40: 第1脚部(脚部)
62A,62B,72A,72B,82: 切欠部
G1: 第1ギャップ部
G2: 第2ギャップ部 10: Electric connection box 11: Circuit board 13:
62A, 62B, 72A, 72B, 82: Notch G1: First gap G2: Second gap
Claims (10)
- 互いに対向して配される一対の対向壁と各前記対向壁の異なる領域において前記対向壁が対向する側に突出する複数の脚部とを有する磁性体のコアと、
前記複数の脚部に巻回される複数の巻線と、を備えるコイル装置であって、
前記対向壁のうち、隣り合う前記複数の巻線間の領域には、前記巻線の通電により前記対向壁の内部に生じる磁束の方向と交差する断面の断面積が小さくされた径小部を備えるコイル装置。 A magnetic core having a pair of opposing walls arranged opposite to each other and a plurality of legs protruding to a side where the opposing walls oppose each other in different regions of the opposing walls,
A plurality of windings wound around the plurality of legs, a coil device comprising:
In the area between the adjacent windings of the opposing wall, a small-diameter portion having a reduced cross-sectional area in a cross section that intersects with a direction of a magnetic flux generated inside the opposing wall by energization of the windings is provided. Equipped coil device. - 互いに対向して配される一対の対向壁と前記一対の対向壁が対向する方向に突出する複数の脚部とを有する磁性体のコアと、
前記複数の脚部に巻回される複数の巻線と、を備えるコイル装置であって、
前記対向壁は、前記一対の対向壁間を通る磁束の経路が長くなるように切り欠かれた切欠部を有するコイル装置。 A magnetic core having a pair of opposed walls arranged opposite to each other and a plurality of legs protruding in a direction in which the pair of opposed walls are opposed to each other;
A plurality of windings wound around the plurality of legs, a coil device comprising:
A coil device, wherein the opposing wall has a notch cut out such that a path of a magnetic flux passing between the pair of opposing walls becomes longer. - 前記切欠部は、前記対向壁の周縁部に設けられている請求項2に記載のコイル装置。 The coil device according to claim 2, wherein the notch is provided at a peripheral edge of the opposing wall.
- 前記切欠部は、隣り合う前記巻線間の領域に形成されている請求項3に記載のコイル装置。 The coil device according to claim 3, wherein the notch is formed in a region between the adjacent windings.
- 前記切欠部は、前記巻線側の面に形成されている請求項3又は請求項4に記載のコイル装置。 The coil device according to claim 3, wherein the notch is formed on a surface on the winding side.
- 前記巻線は、環状に延びるターン部と、前記ターン部の端部から外方に突出し、外部と接続可能な端子部とを備える平角線である請求項1から請求項5のいずれか一項に記載のコイル装置。 The said winding is a flat wire provided with the turn part extended in an annular shape, and the terminal part which protrudes outward from the edge part of the said turn part, and can be connected with the exterior, The Claims 1 to 5 characterized by the above-mentioned. The coil device according to claim 1.
- 前記端子部は、前記複数の巻線の中心軸を結ぶ第1の方向と交差する前記ターン部の外周の位置よりも内側に配されている請求項6に記載のコイル装置。 The coil device according to claim 6, wherein the terminal portion is disposed inside a position on an outer periphery of the turn portion that intersects a first direction connecting central axes of the plurality of windings.
- 前記対向壁は、前記ターン部の全体の領域を含む大きさとされている請求項6又は請求項7に記載のコイル装置。 The coil device according to claim 6, wherein the opposed wall has a size including an entire area of the turn portion.
- 請求項1から請求項8のいずれか一項に記載のコイル装置と、
前記巻線に接続される回路基板と、
前記コイル装置及び前記回路基板を覆うケースと、を備える電気接続箱。 A coil device according to any one of claims 1 to 8,
A circuit board connected to the winding,
An electric connection box, comprising: a case that covers the coil device and the circuit board. - 前記複数の巻線には、互いに位相の異なる電流が流れるように構成されている請求項9に記載の電気接続箱。 The electrical junction box according to claim 9, wherein currents having different phases flow through the plurality of windings.
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0288217U (en) * | 1988-12-23 | 1990-07-12 | ||
JP2008034426A (en) * | 2006-07-26 | 2008-02-14 | Sumida Corporation | Magnetic element |
JP2018049948A (en) * | 2016-09-21 | 2018-03-29 | 株式会社オートネットワーク技術研究所 | Reactor and magnetic core for reactor |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0288217U (en) * | 1988-12-23 | 1990-07-12 | ||
JP2008034426A (en) * | 2006-07-26 | 2008-02-14 | Sumida Corporation | Magnetic element |
JP2018049948A (en) * | 2016-09-21 | 2018-03-29 | 株式会社オートネットワーク技術研究所 | Reactor and magnetic core for reactor |
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