WO2020065773A1 - Lead battery reconditioning device and lead battery reconditioning method - Google Patents
Lead battery reconditioning device and lead battery reconditioning method Download PDFInfo
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- WO2020065773A1 WO2020065773A1 PCT/JP2018/035709 JP2018035709W WO2020065773A1 WO 2020065773 A1 WO2020065773 A1 WO 2020065773A1 JP 2018035709 W JP2018035709 W JP 2018035709W WO 2020065773 A1 WO2020065773 A1 WO 2020065773A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/02—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries for charging batteries from ac mains by converters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/02—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries for charging batteries from ac mains by converters
- H02J7/04—Regulation of charging current or voltage
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a lead battery recycling device and a lead battery recycling method.
- Patent Literature 1 discloses a battery charging unit for charging a battery, a battery discharging unit for discharging a battery, and a battery for monitoring the entire voltage of a battery or individual cell voltages.
- a charging mode comprising: a voltage monitoring unit; and a discharging number monitoring unit for monitoring the number of discharging times of the battery.
- a charging mode in which a battery is connected to the battery regenerator and the battery is charged by the battery charging unit.
- a discharging mode for discharging the battery by means is repeatedly performed, and when the number of discharges counted by the number-of-discharges monitoring means reaches a predetermined number of times, the operation of the battery regenerator is performed.
- the battery power When the voltage of the entire battery monitored by the monitoring means reaches a predetermined discharge end voltage set in advance, or one of the individual cell voltages monitored by the battery voltage monitoring means is inverted.
- a battery regenerator characterized in that the operation of the battery regenerator is terminated in such a case.
- Patent Document 2 discloses that a charging current for superimposing a floating charging current from a charger, a DC base current from a playback device, and a square-wave pulse current is supplied to an operating storage battery by a floating charging method.
- a storage battery regeneration processing method is disclosed in which the progress of the storage battery regeneration process is monitored based on voltage data of each cell of the storage battery that is sampled in series.
- the object of the present invention is to provide a lead battery recycling apparatus capable of efficiently recycling a deteriorated lead battery.
- a lead battery regenerating apparatus comprises: a sulfation removal charging means for charging a lead battery with a charging current obtained by superimposing a DC base current and a square wave pulse current; and a lead battery charged by the sulfation removal charging means. And a charging unit for charging the lead battery discharged by the discharging unit.
- the frequency of the pulse current is 9 kHz or more and 11 kHz or less.
- the apparatus further includes a number-of-times determining means for determining whether the lead battery can be charged based on the number of times of charging the lead battery by the sulfation removal charging means and the number of times of discharging the lead battery by the discharging means,
- the charging means charges the lead battery based on the determination result by the number-of-times determining means.
- display means for displaying at least one of a charge state of the lead battery by the sulfation removal charging means, a discharge state of the lead battery by the discharge means, and a charge state of the lead battery by the charge means is provided.
- display means for displaying at least one of a charge state of the lead battery by the sulfation removal charging means, a discharge state of the lead battery by the discharge means, and a charge state of the lead battery by the charge means is provided.
- the apparatus further includes a discard determination unit that determines whether to discard the lead battery based on a voltage value of a voltage of the lead battery charged by the sulfation removal charging unit, wherein the sulfation removal charging unit includes: The lead battery is charged based on the determination result by the discard determination means.
- the method for regenerating a lead battery according to the present invention may further include the steps of: a sulphation removing charging step of charging the lead battery with a charging current obtained by superimposing a DC base current and a square wave pulse current; And discharging the lead battery, and charging the lead battery discharged in the discharging step.
- FIG. 2 is a diagram illustrating a lead battery recycling device 10.
- FIG. 2 is a diagram illustrating a functional configuration of a lead battery reproduction device 10.
- FIG. 3 is a diagram illustrating a screen displayed on a touch panel 2. It is a flowchart explaining the reproduction
- FIG. 1 is a diagram illustrating a lead battery reproducing device 10.
- the lead battery reproducing device 10 has a touch panel 2 and wires 4.
- the lead battery recycling device 10 is a device for recycling a deteriorated lead battery.
- a deteriorated lead battery means that the crystallized sulfation (lead sulfate) hardens by repeated charging and discharging for a long time, and the hardened sulfation multiplies on the surface of the electrode plate. This is a battery with reduced charging efficiency.
- Regeneration of a lead battery refers to the recovery of a deteriorated lead battery to almost the same performance as a new one by removing sulfation, which is a cause of battery deterioration.
- the shape of the lead battery reproducing device 10 is not particularly limited.
- the lead battery regeneration device 10 is electrically connected to the plus terminal 5 and the minus terminal 6 of the lead battery 7 through the wiring 4.
- the lead battery regeneration device 10 charges the lead battery 7 through the wiring 4.
- the lead battery recycling device 10 discharges the lead battery 7 through the wiring 4.
- the touch panel 2 is, for example, a display functioning as a display device of the lead battery reproducing device 10 and an input device.
- the touch panel 2 displays soft keys, messages, and the like.
- the wiring 4 is a wiring for electrically connecting the lead battery regenerating apparatus 10 and the plus terminal 5 and the minus terminal 6 of the lead battery 7.
- the lead battery 7 is, for example, a rechargeable lead storage battery.
- the lead battery 7 is, for example, a battery of an open type, a maintenance-free type, an AGM (Absorbed Glass Mat), a gel type, or the like, which is used for an engine starter of an automobile.
- the lead battery 7 may be a calcium battery, a silver battery, or a hybrid battery.
- the lead battery 7 is electrically connected to the lead battery reproducing device 10 through the wiring 4.
- FIG. 2 is a diagram illustrating functions of the lead battery reproducing device 10.
- the lead battery regeneration device 10 of the present example includes a discard determination unit 101, a sulfation removal charging unit 102, a discharge unit 103, a number-of-times determination unit 104, a charging unit 105, and a display unit 106.
- the discarding determination unit 101, the sulfation removal charging unit 102, the discharging unit 103, the number-of-times determining unit 104, the charging unit 105, and the display unit 106 are realized by an electric circuit provided inside the lead battery regeneration device 10. .
- the discard determination unit 101 determines whether or not to discard the battery based on the voltage value of the lead battery 7 before charging by the sulfation removal charging unit 102. More preferably, when the voltage value of the lead battery 7 is equal to or less than 10 V and equal to or less than 11 V, the discard determination unit 101 determines to discard the battery. In this embodiment, when the voltage value of the lead battery 7 is 10.5 V or less, the discard determination unit 101 determines to discard the battery. Accordingly, the user can determine the disposal of the battery before charging by the sulfation removal charging unit 102, and can save useless charging.
- the sulfation removal charging unit 102 Based on the determination result by the discard determination unit 101, the sulfation removal charging unit 102 applies a DC base current having a current value of 2A to 20A and a square having a frequency of 9kHz to 11kHz to the lead battery 7 from the lead battery regeneration device 10.
- the lead battery 7 is charged for a period of 9 minutes or more and 11 minutes or less by flowing a charging current in which the pulse current of the wave is superimposed.
- the sulphation removal charging unit 102 generates a charging current obtained by superimposing a DC base current having a current value of 4 A or more and 5 A or less, specifically, a current value of 4.2 A and a square wave pulse current having a frequency of 10 kHz.
- the sulfation removal charging unit 102 can remove the sulfation that is the cause of the deterioration of the lead battery 7 by applying the electric vibration due to the pulse current to the lead battery 7. However, before the start of charging, if the discard determination unit 101 determines that the battery is to be discarded, the sulfation removal charging unit 102 does not perform charging.
- the discharging unit 103 supplies the lead battery 7 from the lead battery 7 to the lead battery reproducing device 10 until the voltage value of the lead battery 7 charged by the sulfation removal charging unit 102 becomes 16.3 V or less, or 9 minutes to 11 minutes. Discharge is performed until the following time elapses. More preferably, the discharging unit 103 determines whether the voltage value of the lead battery 7 becomes 12.8 V or more and 15.8 V or less, or the time during which discharge is continuously performed for 9 to 11 minutes. Discharge until complete. In the present embodiment, the sulfation removal unit 101 performs the discharge until the voltage value of the voltage of the lead battery 7 becomes 12.8 V, or until the discharge has continued for 10 minutes.
- the sulphation removal charging unit 102 and the discharging unit 103 provide a pause period between the charging by the sulphation removing unit 101 and the discharging by the discharging unit 103, so that the lead battery 7 is charged and Deterioration due to heat generated by discharge can be prevented.
- the number-of-times determining unit 104 determines whether the charging by the sulfation removal charging unit 102 and the discharging by the discharging unit 103 have been repeated 15 times or less, more preferably 9 times or more and 11 times or less. In the present embodiment, the number-of-times determining unit 104 determines whether the charging by the sulfation removal charging unit 102 and the discharging by the discharging unit 103 have been repeated 10 times.
- the effect of removing sulfation does not increase in proportion to the number of repetitions of charging by the sulfation removing charging unit 102 and discharging by the discharging unit 103. When charging and discharging are repeated 12 times or more, no effect is seen for the time required for charging and discharging, and when 8 times or less, sulfation cannot be completely removed depending on the deterioration state of the battery. There is.
- the charging unit 105 controls the lead battery 7 from the lead battery regeneration device 10 until the voltage value of the lead battery 7 discharged from the discharging unit 103 becomes 16.3 V or less.
- the lead battery 7 is charged with a current (hereinafter, referred to as a constant current).
- the current value of the constant current ranges from 2 A to 20 A, and is appropriately selected according to the capacity of the lead battery 7 to be reproduced.
- the charging unit 105 of this embodiment charges the lead battery 7 with a constant current of 4 A to 5 A until the voltage value of the lead battery 7 becomes 12.8 V or more and 15.8 V or less. Specifically, the charging unit 105 charges the lead battery 7 with a constant current of 4.2 A until the voltage value of the lead battery 7 becomes 12.8 V.
- the charging unit 105 stops charging the lead battery 7 when six hours have elapsed since charging, even if the voltage value of the lead battery 7 does not become 12.6 V or more and 16.3 V or less. I do. In the present embodiment, the charging unit 105 stops charging the lead battery 7 when six hours have elapsed after charging, even if the voltage value of the lead battery 7 does not become 12.8 V.
- the charging unit 105 After the constant current charging of the lead battery 7, the charging unit 105 applies a voltage (hereinafter, referred to as a constant voltage) having a constant voltage value of 16.3 V or less to the lead battery 7 from the lead battery reproducing device 10.
- the current value of the current flowing from the lead battery regenerating apparatus 10 to the lead battery 7 is gradually reduced from a predetermined current value in a range of 2 A to 20 A so as to maintain the current value, and the lead battery 7 is maintained until an appropriate current value is obtained.
- charging section 105 charges lead battery 7 so as to maintain a constant voltage value of 12.8 V or more and 15.8 V or less.
- the value of the specific gravity (the concentration of dilute sulfuric acid contained in the liquid) of the battery liquid in the lead battery 7 increases to 1.26 or more.
- the lead battery 7 may be broken.
- the efficiency is poor in that the value of the specific gravity of the battery liquid in the lead battery 7 is increased.
- the charging unit 105 gradually reduces the current value of the current flowing from the lead battery 7 to the lead battery regeneration device 10 from the current value of 4.2 A so as to maintain the constant voltage of 12.8 V, The lead battery 7 is charged until the current value becomes appropriate.
- the display unit 106 displays a caution screen on the touch panel 2 according to an instruction from the discard determination unit 101 and the charging unit 105.
- the display unit 106 displays the state of charge of the battery by the sulfation removal charge unit 102, the state of discharge of the battery by the discharge unit 103, and the charge of the battery in the process of constant current charge or constant voltage charge by the charge unit 105. At least one of the situations is displayed on the touch panel 2 on the screen.
- the display unit 106 displays the state of charge of the battery and the state of discharge of the battery on the touch panel 2 during charging by the sulfation removal charging unit 102 and during discharging by the discharging unit 103, respectively.
- the display unit 106 causes the touch panel 2 to display the state of charge of the battery while the charging unit 105 is performing constant-current charging or constant-voltage charging.
- FIG. 3 is a diagram illustrating a display screen on the touch panel 2 in the present embodiment.
- FIG. 3A is a diagram exemplifying a display screen on the touch panel 2 of the lead battery reproducing device 10 during charging by the sulfation removal charging unit 102 and discharging by the discharging unit 103.
- FIG. 3B is a diagram exemplifying a display screen on the touch panel 2 of the lead battery reproducing device 10 during charging of the lead battery 7 at a constant current value.
- FIG. 3C is a diagram exemplifying a display screen on the touch panel 2 of the lead battery reproducing device 10 during charging at a constant voltage value.
- the display unit 106 displays during the charging by the sulfation removal charging unit 102, the discharging by the discharging unit 103, and the charging by the charging unit 105 at a constant current or a constant voltage.
- the progress is displayed on the touch panel 2. More specifically, the charging status by the sulfation removal charging unit 102, the discharging status by the discharging unit 103, and the charging status with the constant current or the constant voltage by the charging unit 105 are displayed on the touch panel 2.
- the display unit 106 causes the touch panel 2 to display a display area 20, a display area 21, a display area 22, a driving start button area 23, and a pause button area 24.
- the operation start button area 23 and the pause button area 24 can start or pause the operation of the lead battery regeneration device 10 by directly touching by the user.
- the display area 20, the display area 21, and the display area 22 are areas where only display is possible.
- the display area 20 is an area for displaying a screen name. In the present embodiment, the area 20 is displayed as “driving monitor screen”.
- the display area 21 is an area for displaying the operation status of the operation in the lead battery regeneration device 10.
- the display area 21 displays, for example, the status display, the remaining number of times of charging and discharging, the total time of charging, the total time of discharging, the elapsed time display in constant current charging, the elapsed time display in constant voltage charging, and Is displayed.
- the display area 22 is an area for displaying a current value and a voltage value in the lead battery reproducing device 10 or the lead battery 7.
- the operation start button area 23 is an area for displaying an operation start button.
- the operation start button is a button for instructing to start operation of the lead battery regeneration device 10.
- the pause button area 24 is an area for displaying a pause button.
- the pause button is a button for instructing to suspend the operation of the lead battery regeneration device 10.
- the display area 21 displays the status display, the remaining number of times of charging and discharging, the total time of charging, and the total time of discharging.
- the status display is, for example, display contents of “charging and discharging”.
- the display of the remaining number of times is, for example, a display content of “remaining number of times: 8” when charging and discharging are repeated twice each and the remaining number of times is eight times respectively.
- the display of the total charging time is, for example, a display content of “25 min during charging” when the total charging time is 25 minutes.
- the display of the total discharge time is, for example, a display content of "15 min during discharge” when the total discharge time is 15 minutes. Thereby, the user can visually grasp the progress of charging and discharging in the sulfate removal unit 101.
- the display area 22 displays a target voltage value of the voltage in the lead battery 7 and a current value of a base current of the charging current in the lead battery reproducing device 10.
- the target voltage value of the voltage in the lead battery 7 is, for example, a display content of “voltage 12.8 V” when discharging is performed until the voltage value of the voltage in the lead battery 7 becomes 12.8 V or less.
- the current value of the base current of the charging current is, for example, a display content of “current 4.2A” when the lead battery 7 is charged with the current value of the base current of the charging current being 4.2A.
- the display area 21 and the display area 22 are displayed as illustrated in FIG. 3B when the charging unit 105 is charging the lead battery 7 with a constant current.
- the display area 21 displays a status display, an elapsed time display in constant current charging, and a progress bar indicating the progress.
- the status display is, for example, display contents of “charging at constant current”.
- the elapsed time display is, for example, a display content of “elapsed time 1h15min” when constant current charging has elapsed 1 hour and 15 minutes.
- the progress bar is, for example, a display content indicating what percentage has elapsed with respect to 6 hours which is the maximum charging time of the constant current charging.
- the display area 22 displays a target voltage value of the voltage in the lead battery 7 and a current value in the constant current charging of the lead battery 7.
- the target voltage value of the voltage in the lead battery 7 is, for example, a display content of “current 4.2 A” when the lead battery 7 is charged with a constant current of 4.2 A.
- the current value in the constant current charging of the lead battery 7 is, for example, the time when 6 hours have elapsed since the start of the constant current charging or until the voltage value of the lead battery 7 becomes 12.8 V or more. When the battery 7 is charged, the display content is “voltage 12.8 V”.
- the display area 21 and the display area 22 of the touch panel 2 are displayed as illustrated in FIG. 3C when the charging unit 105 charges the lead battery 7 at a constant voltage.
- the display area 21 displays a status display, an elapsed time display in the constant voltage charging, and a progress bar indicating the progress.
- the status display is, for example, a display content of “charging at constant voltage”.
- the elapsed time display is, for example, a display content of “elapsed time 1h15min” when constant voltage charging has elapsed 1 hour and 15 minutes.
- the progress bar is a display content indicating a progress status indicating what percentage has elapsed with respect to 5 hours which is the maximum charging time of the constant voltage charging.
- the display area 22 displays a voltage value in the constant voltage charging of the lead battery 7 and an initial current value of the constant voltage charging in the lead battery 7. For example, when charging the lead battery 7 at a constant voltage of 12.8 V, the voltage value in the constant voltage charging for the lead battery 7 is displayed as “voltage 12.8 V”.
- the initial current value of the constant voltage charging of the lead battery 7 is, for example, an initial current value of 4.2 A. When the lead battery 7 is charged, the display content is “current 4.2 A”.
- FIG. 4 is a flowchart illustrating a battery regeneration process (S10) in the lead battery regeneration device 10.
- the process of this flowchart is started when the user touches the operation start button in the operation start button area 23 of the touch panel 2 to operate the lead battery regeneration device 10.
- the discard determination unit 101 in the lead battery regeneration device 10 determines whether the voltage value of the lead battery 7 is greater than 10.5V.
- the battery regeneration process (S10) proceeds to S110, and the voltage value of the voltage of the lead battery 7 is 10.5V or less. In this case (S110: No), the battery reproduction process (S10) proceeds to S105.
- step 105 the display unit 106 displays a caution screen on the touch panel 2 indicating that the battery cannot be reproduced because the voltage value of the lead battery 7 is 10.5 V or less. This allows the user to determine that the lead battery 7 cannot be regenerated and discard the lead battery 7.
- step 110 the sulfation removal charging section 102 in the lead battery regenerator 10 superimposes a DC base current and a square wave pulse current having a frequency of 10 kHz on the lead battery 7 from the lead battery regenerator 10.
- the charged current is supplied to the lead battery 7 and charged for 10 minutes.
- step 115 the discharging unit 103 discharges the lead battery 7 to the lead battery reproducing device 10.
- step 120 the discharging unit 103 determines whether the battery has been discharged for 10 minutes or more, or whether the voltage value of the lead battery 7 is 12.8V or less.
- the battery regenerating process (S10) proceeds to S125, and the discharging is performed. If the time is less than 10 minutes and the voltage value of the voltage of the lead battery 7 is larger than 12.8 V (S120: No), the battery regeneration process (S10) proceeds to S115.
- step 125 the number-of-times determining unit 104 determines whether the number of times of charging by the sulfation removing unit 102 and the number of times of discharging by the discharging unit 103 have reached 10 times, respectively.
- the battery regeneration process (S10) proceeds to S130, and the charging by the sulfation removing unit 102.
- the battery regeneration process (S10) proceeds to S110.
- step 130 the charging unit 105 charges the lead battery 7 from the lead battery reproducing device 10 to the lead battery 7 at a constant current of 4.2 A.
- step 135 the charging unit 105 determines whether or not the voltage value of the voltage of the lead battery 7 is 12.8 V or more, or whether or not the constant current charging time exceeds 6 hours.
- the battery regeneration process (S10) proceeds to S140. If the voltage value of the lead battery 7 is less than 12.8 V and the constant current charging time is less than 6 hours (S135: No), the battery regeneration process (S10) proceeds to S130.
- step 140 charging section 105 determines whether or not the constant current charging time is within 6 hours.
- the battery regeneration process (S10) proceeds to S145, and when the constant current charging time is within 6 hours (S150: No). Then, the battery regeneration process (S10) proceeds to S150.
- step 145 the display unit 106 causes the touch panel 2 to display a warning screen indicating that there is a possibility that the battery is defective and the state of the battery needs to be checked. Accordingly, the user checks whether there is a defect in the connection method of the lead battery 7 and whether the type of the lead battery 7 is out of conformity. The user can judge that the battery is defective and discard the lead battery 7 when there is no defect in the connection method of the battery and when there is no out of conformity of the battery type.
- step 150 the charging unit 105 charges the lead battery 7 from the lead battery reproducing device 10 to the lead battery 7 so as to maintain a constant voltage of 12.8V.
- step 155 the charging unit 105 determines whether the current value of the current flowing from the lead battery 7 to the lead battery reproducing device 10 is an appropriate current value, or whether the constant voltage charging time is 5 hours or more. Is determined.
- the battery regeneration process (S10) is performed in S160.
- the current value of the current flowing from the lead battery 7 to the lead battery regeneration device 10 is larger than the appropriate current value and the constant voltage charging time is less than 5 hours (S155: No)
- the battery is regenerated.
- the process (S10) shifts to S150.
- step 160 charging section 105 determines whether or not the constant voltage charging time is within 5 hours.
- the battery regeneration process (S10) ends, and when the constant voltage charging time exceeds 5 hours (S160: No), The reproduction process (S10) shifts to S165.
- step 165 the display unit 106 causes the touch panel 2 to display a caution screen indicating that there is a possibility that the battery is defective and the state of the battery needs to be checked.
- the lead battery regenerating apparatus 10 of the present embodiment performs battery regeneration and battery recharging by continuously performing battery regeneration by removing sulfation and charging the battery with respect to the deteriorated battery. Can be easily charged. Further, the user can grasp the progress of the battery while removing the sulfation and charging the battery.
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Abstract
Provided is a lead battery reconditioning device capable of reconditioning a deteriorated lead battery. The lead battery reconditioning device has a disposal determination unit, a desulfation/charging unit, a discharging unit, a count determination unit, a charging unit, and a display unit. The desulfation/charging unit charges the battery for 9 to 11 minutes by applying a charging current, in which a direct-current base current having a current value of 4A to 5A and a square-wave pulse current having a frequency of 9 kHz to 11 kHz are superimposed on each other, from the battery reconditioning device to the battery. In an embodiment, a charging current, in which a direct-current base current having a current value of 4.2A and a square-wave pulse current having a frequency of 10 kHz are superimposed on each other, is applied to charge the lead battery 7 until the lapse of 10-minute continuous charging. The desulfation/charging unit can eliminate sulfation as a factor of deterioration of the lead battery 7 by imparting electric vibrations based on this pulse current to the lead battery 7.
Description
本発明は、鉛バッテリー再生装置、及び、鉛バッテリーの再生方法に関するものである。
The present invention relates to a lead battery recycling device and a lead battery recycling method.
例えば、特許文献1には、バッテリーの充電を行うためのバッテリー充電手段と、バッテリーの放電を行うためのバッテリー放電手段と、バッテリーの全体の電圧、または、個々のセル電圧を監視するためのバッテリー電圧監視手段と、バッテリーの放電回数を監視するための放電回数監視手段とを備え、前記バッテリー再生器にバッテリーを接続して、前記バッテリー充電手段によってバッテリーの充電を行う充電モードと、前記バッテリー放電手段によってバッテリーの放電を行う放電モードとを繰り返し行うように構成するとともに、前記放電回数監視手段によって計数された放電回数が、予め設定された所定回数に達した場合に前記バッテリー再生器の動作を終了させるか、もしくは、前記放電モードにおいて、前記バッテリー電圧監視手段によって監視されているバッテリー全体の電圧が、予め設定された所定の放電終了電圧に達した場合、または、前記バッテリー電圧監視手段によって監視されている個々のセル電圧のうちいずれかが転極した場合に前記バッテリー再生器の動作を終了させるように構成することを特徴とするバッテリー再生器が開示されている。
For example, Patent Literature 1 discloses a battery charging unit for charging a battery, a battery discharging unit for discharging a battery, and a battery for monitoring the entire voltage of a battery or individual cell voltages. A charging mode comprising: a voltage monitoring unit; and a discharging number monitoring unit for monitoring the number of discharging times of the battery. A charging mode in which a battery is connected to the battery regenerator and the battery is charged by the battery charging unit. And a discharging mode for discharging the battery by means is repeatedly performed, and when the number of discharges counted by the number-of-discharges monitoring means reaches a predetermined number of times, the operation of the battery regenerator is performed. Termination or in the discharge mode, the battery power When the voltage of the entire battery monitored by the monitoring means reaches a predetermined discharge end voltage set in advance, or one of the individual cell voltages monitored by the battery voltage monitoring means is inverted. A battery regenerator characterized in that the operation of the battery regenerator is terminated in such a case.
また、特許文献2には、充電器からの浮動充電電流と再生装置からの直流のベース電流、方形波のパルス電流とを重畳する充電電流を浮動充電方式によって稼働中の蓄電池に供給し、時系列的に採取する蓄電池の各セルの電圧データに基づいて蓄電池の再生処理の進行を監視することを特徴とする蓄電池の再生処理方法が開示されている。
Patent Document 2 discloses that a charging current for superimposing a floating charging current from a charger, a DC base current from a playback device, and a square-wave pulse current is supplied to an operating storage battery by a floating charging method. A storage battery regeneration processing method is disclosed in which the progress of the storage battery regeneration process is monitored based on voltage data of each cell of the storage battery that is sampled in series.
本発明は、効率的に劣化した鉛バッテリーを再生することができる鉛バッテリー再生装置を提供することを目的とする。
The object of the present invention is to provide a lead battery recycling apparatus capable of efficiently recycling a deteriorated lead battery.
本発明に係る鉛バッテリー再生装置は、直流のベース電流と方形波のパルス電流とを重畳させた充電電流により鉛バッテリーの充電を行うサルフェーション除去充電手段と、前記サルフェーション除去充電手段により充電した鉛バッテリーの放電を行う放電手段と、前記放電手段により放電した鉛バッテリーの充電を行う充電手段とを有する。
A lead battery regenerating apparatus according to the present invention comprises: a sulfation removal charging means for charging a lead battery with a charging current obtained by superimposing a DC base current and a square wave pulse current; and a lead battery charged by the sulfation removal charging means. And a charging unit for charging the lead battery discharged by the discharging unit.
好適には、パルス電流の周波数が9kHz以上11kHz以下であることを特徴とする。
Preferably, the frequency of the pulse current is 9 kHz or more and 11 kHz or less.
好適には、前記サルフェーション除去充電手段による鉛バッテリーの充電の回数と、前記放電手段による鉛バッテリーの放電の回数とに基づいて、鉛バッテリーの充電の可否を判定する回数判定手段をさらに有し、前記充電手段は、前記回数判定手段による判定結果に基づいて鉛バッテリーの充電を行う。
Preferably, the apparatus further includes a number-of-times determining means for determining whether the lead battery can be charged based on the number of times of charging the lead battery by the sulfation removal charging means and the number of times of discharging the lead battery by the discharging means, The charging means charges the lead battery based on the determination result by the number-of-times determining means.
好適には、前記サルフェーション除去充電手段による鉛バッテリーの充電状況と、前記放電手段による鉛バッテリーの放電状況と、前記充電手段による鉛バッテリーの充電状況とのうち、少なくとも1つを表示する表示手段をさらに有する。
Preferably, display means for displaying at least one of a charge state of the lead battery by the sulfation removal charging means, a discharge state of the lead battery by the discharge means, and a charge state of the lead battery by the charge means is provided. Have more.
好適には、前記サルフェーション除去充電手段により充電を行う鉛バッテリーの電圧の電圧値に基づいて鉛バッテリーを廃棄するか否かを判定する廃棄判定手段をさらに有し、前記サルフェーション除去充電手段は、前記廃棄判定手段による判定結果に基づいて、鉛バッテリーの充電を行う。
Preferably, the apparatus further includes a discard determination unit that determines whether to discard the lead battery based on a voltage value of a voltage of the lead battery charged by the sulfation removal charging unit, wherein the sulfation removal charging unit includes: The lead battery is charged based on the determination result by the discard determination means.
また、本発明に係る鉛バッテリーの再生方法は、直流のベース電流と方形波のパルス電流とを重畳させた充電電流により鉛バッテリーの充電を行うサルフェーション除去充電ステップと、前記サルフェーション除去充電ステップにより充電した鉛バッテリーの放電を行う放電ステップと、前記放電ステップにより放電した鉛バッテリーの充電を行う充電ステップとを有する。
The method for regenerating a lead battery according to the present invention may further include the steps of: a sulphation removing charging step of charging the lead battery with a charging current obtained by superimposing a DC base current and a square wave pulse current; And discharging the lead battery, and charging the lead battery discharged in the discharging step.
本発明によれば、効率的に劣化した鉛バッテリーを再生することができる。
According to the present invention, it is possible to efficiently recycle a deteriorated lead battery.
以下、本発明の実施形態を、図面を参照して説明する。
図1は、鉛バッテリー再生装置10を説明する図である。
図1に例示するように、鉛バッテリー再生装置10は、タッチパネル2、及び、配線4を有する。
鉛バッテリー再生装置10は、劣化した鉛バッテリーを再生する装置である。ここで、劣化した鉛バッテリーとは、長期間充電と放電とを繰り返していくことにより、結晶化したサルフェーション(硫酸鉛)が硬質化し、硬質化したサルフェーションが電極板の表面に増殖していくことで充電効率が低下したバッテリーである。また、鉛バッテリーの再生とは、バッテリーの劣化原因であるサルフェーションを取り除くことにより、劣化した鉛バッテリーが新品とほぼ同等の性能に回復することをいう。なお、鉛バッテリー再生装置10の形状は、特に限定するものではない。鉛バッテリー再生装置10は、配線4を通して、鉛バッテリー7のプラス端子5、及び、マイナス端子6と、電気的に接続される。鉛バッテリー再生装置10は、配線4を通して、鉛バッテリー7に対して充電を行う。また、鉛バッテリー再生装置10は、配線4を通して、鉛バッテリー7を放電させる。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a diagram illustrating a lead battery reproducing device 10.
As illustrated in FIG. 1, the lead battery reproducing device 10 has a touch panel 2 and wires 4.
The lead battery recycling device 10 is a device for recycling a deteriorated lead battery. Here, a deteriorated lead battery means that the crystallized sulfation (lead sulfate) hardens by repeated charging and discharging for a long time, and the hardened sulfation multiplies on the surface of the electrode plate. This is a battery with reduced charging efficiency. Regeneration of a lead battery refers to the recovery of a deteriorated lead battery to almost the same performance as a new one by removing sulfation, which is a cause of battery deterioration. In addition, the shape of the lead battery reproducing device 10 is not particularly limited. The lead battery regeneration device 10 is electrically connected to the plus terminal 5 and the minus terminal 6 of the lead battery 7 through the wiring 4. The lead battery regeneration device 10 charges the lead battery 7 through the wiring 4. In addition, the lead battery recycling device 10 discharges the lead battery 7 through the wiring 4.
図1は、鉛バッテリー再生装置10を説明する図である。
図1に例示するように、鉛バッテリー再生装置10は、タッチパネル2、及び、配線4を有する。
鉛バッテリー再生装置10は、劣化した鉛バッテリーを再生する装置である。ここで、劣化した鉛バッテリーとは、長期間充電と放電とを繰り返していくことにより、結晶化したサルフェーション(硫酸鉛)が硬質化し、硬質化したサルフェーションが電極板の表面に増殖していくことで充電効率が低下したバッテリーである。また、鉛バッテリーの再生とは、バッテリーの劣化原因であるサルフェーションを取り除くことにより、劣化した鉛バッテリーが新品とほぼ同等の性能に回復することをいう。なお、鉛バッテリー再生装置10の形状は、特に限定するものではない。鉛バッテリー再生装置10は、配線4を通して、鉛バッテリー7のプラス端子5、及び、マイナス端子6と、電気的に接続される。鉛バッテリー再生装置10は、配線4を通して、鉛バッテリー7に対して充電を行う。また、鉛バッテリー再生装置10は、配線4を通して、鉛バッテリー7を放電させる。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a diagram illustrating a lead battery reproducing device 10.
As illustrated in FIG. 1, the lead battery reproducing device 10 has a touch panel 2 and wires 4.
The lead battery recycling device 10 is a device for recycling a deteriorated lead battery. Here, a deteriorated lead battery means that the crystallized sulfation (lead sulfate) hardens by repeated charging and discharging for a long time, and the hardened sulfation multiplies on the surface of the electrode plate. This is a battery with reduced charging efficiency. Regeneration of a lead battery refers to the recovery of a deteriorated lead battery to almost the same performance as a new one by removing sulfation, which is a cause of battery deterioration. In addition, the shape of the lead battery reproducing device 10 is not particularly limited. The lead battery regeneration device 10 is electrically connected to the plus terminal 5 and the minus terminal 6 of the lead battery 7 through the wiring 4. The lead battery regeneration device 10 charges the lead battery 7 through the wiring 4. In addition, the lead battery recycling device 10 discharges the lead battery 7 through the wiring 4.
タッチパネル2は、例えば、鉛バッテリー再生装置10の表示装置、及び、入力装置として機能するディスプレイである。タッチパネル2は、ソフトキーやメッセージなどを表示する。
The touch panel 2 is, for example, a display functioning as a display device of the lead battery reproducing device 10 and an input device. The touch panel 2 displays soft keys, messages, and the like.
配線4は、鉛バッテリー再生装置10と、鉛バッテリー7のプラス端子5、及び、マイナス端子6と、電気的に接続するための配線である。
The wiring 4 is a wiring for electrically connecting the lead battery regenerating apparatus 10 and the plus terminal 5 and the minus terminal 6 of the lead battery 7.
鉛バッテリー7は、例えば、充電式鉛蓄電池である。具体的には、鉛バッテリー7は、例えば、自動車のエンジンスターター用に使用されているオープンタイプ、メンテナンスフリータイプ、AGM(Absorbed Glass Mat)、ジェル方式等の種類のバッテリーである。また、鉛バッテリー7は、カルシウムバッテリー、シルバーバッテリー、ハイブリッドバッテリーであっても良い。鉛バッテリー7は、配線4を通して、鉛バッテリー再生装置10と電気的に接続される。
The lead battery 7 is, for example, a rechargeable lead storage battery. Specifically, the lead battery 7 is, for example, a battery of an open type, a maintenance-free type, an AGM (Absorbed Glass Mat), a gel type, or the like, which is used for an engine starter of an automobile. Further, the lead battery 7 may be a calcium battery, a silver battery, or a hybrid battery. The lead battery 7 is electrically connected to the lead battery reproducing device 10 through the wiring 4.
図2は、鉛バッテリー再生装置10の機能を説明する図である。
図2に例示するように、本例の鉛バッテリー再生装置10は、廃棄判定部101と、サルフェーション除去充電部102と、放電部103と、回数判定部104と、充電部105と、表示部106とを有する。また、廃棄判定部101、サルフェーション除去充電部102、放電部103、回数判定部104、充電部105、及び、表示部106は、鉛バッテリー再生装置10の内部に設けられた電気回路により実現される。 FIG. 2 is a diagram illustrating functions of the lead battery reproducing device 10.
As illustrated in FIG. 2, the lead battery regeneration device 10 of the present example includes a discard determination unit 101, a sulfation removal charging unit 102, a discharge unit 103, a number-of-times determination unit 104, a charging unit 105, and a display unit 106. And In addition, the discarding determination unit 101, the sulfation removal charging unit 102, the discharging unit 103, the number-of-times determining unit 104, the charging unit 105, and the display unit 106 are realized by an electric circuit provided inside the lead battery regeneration device 10. .
図2に例示するように、本例の鉛バッテリー再生装置10は、廃棄判定部101と、サルフェーション除去充電部102と、放電部103と、回数判定部104と、充電部105と、表示部106とを有する。また、廃棄判定部101、サルフェーション除去充電部102、放電部103、回数判定部104、充電部105、及び、表示部106は、鉛バッテリー再生装置10の内部に設けられた電気回路により実現される。 FIG. 2 is a diagram illustrating functions of the lead battery reproducing device 10.
As illustrated in FIG. 2, the lead battery regeneration device 10 of the present example includes a discard determination unit 101, a sulfation removal charging unit 102, a discharge unit 103, a number-of-times determination unit 104, a charging unit 105, and a display unit 106. And In addition, the discarding determination unit 101, the sulfation removal charging unit 102, the discharging unit 103, the number-of-times determining unit 104, the charging unit 105, and the display unit 106 are realized by an electric circuit provided inside the lead battery regeneration device 10. .
廃棄判定部101は、サルフェーション除去充電部102による充電前に、鉛バッテリー7の電圧の電圧値に基づいてバッテリーを廃棄するか否かを判定する。廃棄判定部101は、より好ましくは、鉛バッテリー7の電圧の電圧値が10V以上11V以下の電圧値以下である場合に、バッテリーを廃棄すると判定する。本実施例では、廃棄判定部101は、鉛バッテリー7の電圧の電圧値が10.5V以下である場合に、バッテリーを廃棄すると判定する。これにより、ユーザは、サルフェーション除去充電部102による充電よりも前にバッテリーの廃棄を判断することができ、無駄な充電を省くことができる。
The discard determination unit 101 determines whether or not to discard the battery based on the voltage value of the lead battery 7 before charging by the sulfation removal charging unit 102. More preferably, when the voltage value of the lead battery 7 is equal to or less than 10 V and equal to or less than 11 V, the discard determination unit 101 determines to discard the battery. In this embodiment, when the voltage value of the lead battery 7 is 10.5 V or less, the discard determination unit 101 determines to discard the battery. Accordingly, the user can determine the disposal of the battery before charging by the sulfation removal charging unit 102, and can save useless charging.
サルフェーション除去充電部102は、廃棄判定部101による判定結果に基づいて、鉛バッテリー再生装置10から鉛バッテリー7に対して、電流値2A以上20A以下の直流のベース電流と周波数9kHz以上11kHz以下の方形波のパルス電流とを重畳させた充電電流を流すことにより、9分以上11分以下の間で鉛バッテリー7の充電を行う。本実施例では、サルフェーション除去充電部102は、電流値4A以上5A以下、具体的には電流値4.2Aの直流のベース電流と周波数10kHzの方形波のパルス電流とを重畳させた充電電流を流すことにより、充電が連続して10分経過するまで鉛バッテリー7の充電を行う。サルフェーション除去充電部102は、このパルス電流による電気的振動を鉛バッテリー7に加えることにより、鉛バッテリー7の劣化原因であるサルフェーションを除去することができる。
ただし、サルフェーション除去充電部102は、この充電開始前において、廃棄判定部101がバッテリーを廃棄すると判定した場合、充電は行わない。 Based on the determination result by the discard determination unit 101, the sulfation removal charging unit 102 applies a DC base current having a current value of 2A to 20A and a square having a frequency of 9kHz to 11kHz to the lead battery 7 from the lead battery regeneration device 10. The lead battery 7 is charged for a period of 9 minutes or more and 11 minutes or less by flowing a charging current in which the pulse current of the wave is superimposed. In the present embodiment, the sulphation removal charging unit 102 generates a charging current obtained by superimposing a DC base current having a current value of 4 A or more and 5 A or less, specifically, a current value of 4.2 A and a square wave pulse current having a frequency of 10 kHz. By flowing, the lead battery 7 is charged until 10 minutes have passed continuously. The sulfation removal charging unit 102 can remove the sulfation that is the cause of the deterioration of the lead battery 7 by applying the electric vibration due to the pulse current to the lead battery 7.
However, before the start of charging, if the discard determination unit 101 determines that the battery is to be discarded, the sulfation removal charging unit 102 does not perform charging.
ただし、サルフェーション除去充電部102は、この充電開始前において、廃棄判定部101がバッテリーを廃棄すると判定した場合、充電は行わない。 Based on the determination result by the discard determination unit 101, the sulfation removal charging unit 102 applies a DC base current having a current value of 2A to 20A and a square having a frequency of 9kHz to 11kHz to the lead battery 7 from the lead battery regeneration device 10. The lead battery 7 is charged for a period of 9 minutes or more and 11 minutes or less by flowing a charging current in which the pulse current of the wave is superimposed. In the present embodiment, the sulphation removal charging unit 102 generates a charging current obtained by superimposing a DC base current having a current value of 4 A or more and 5 A or less, specifically, a current value of 4.2 A and a square wave pulse current having a frequency of 10 kHz. By flowing, the lead battery 7 is charged until 10 minutes have passed continuously. The sulfation removal charging unit 102 can remove the sulfation that is the cause of the deterioration of the lead battery 7 by applying the electric vibration due to the pulse current to the lead battery 7.
However, before the start of charging, if the discard determination unit 101 determines that the battery is to be discarded, the sulfation removal charging unit 102 does not perform charging.
放電部103は、鉛バッテリー7から鉛バッテリー再生装置10に対して、サルフェーション除去充電部102により充電した鉛バッテリー7の電圧の電圧値が16.3V以下となるまで、または、9分以上11分以下の間の時間が経過するまで放電を行う。より好適には、放電部103は、鉛バッテリー7の電圧の電圧値が12.8V以上15.8V以下となるまで、または、放電が連続して9分以上11分以下の間の時間が経過するまで放電を行う。本実施例では、サルフェーション除去部101は、鉛バッテリー7の電圧の電圧値が12.8Vとなるまで、または、放電が連続して10分経過するまで放電を行う。
The discharging unit 103 supplies the lead battery 7 from the lead battery 7 to the lead battery reproducing device 10 until the voltage value of the lead battery 7 charged by the sulfation removal charging unit 102 becomes 16.3 V or less, or 9 minutes to 11 minutes. Discharge is performed until the following time elapses. More preferably, the discharging unit 103 determines whether the voltage value of the lead battery 7 becomes 12.8 V or more and 15.8 V or less, or the time during which discharge is continuously performed for 9 to 11 minutes. Discharge until complete. In the present embodiment, the sulfation removal unit 101 performs the discharge until the voltage value of the voltage of the lead battery 7 becomes 12.8 V, or until the discharge has continued for 10 minutes.
ここで、サルフェーション除去充電部102、及び、放電部103は、このサルフェーション除去部101による充電、及び、放電部103による放電の間に、休止期間を設けることにより、鉛バッテリー7が充電、及び、放電で発生する熱により劣化することを防止することができる。
Here, the sulphation removal charging unit 102 and the discharging unit 103 provide a pause period between the charging by the sulphation removing unit 101 and the discharging by the discharging unit 103, so that the lead battery 7 is charged and Deterioration due to heat generated by discharge can be prevented.
回数判定部104は、サルフェーション除去充電部102による充電、及び、放電部103による放電を15回以下、より好ましくは9回以上11回以下繰り返されたか否かを判定する。本実施例では、回数判定部104は、サルフェーション除去充電部102による充電、及び、放電部103による放電を10回繰り返されたか否かを判定する。
ここで、サルフェーション除去の効果は、サルフェーション除去充電部102による充電、及び、放電部103による放電の繰り返しの回数に比例して高くなるものではない。充電、及び、放電を12回以上繰り返しても、充電、及び、放電に要する時間の割には効果が見られず、また、8回以下ではバッテリーの劣化状態によってはサルフェーションを除去し切れない場合がある。 The number-of-times determining unit 104 determines whether the charging by the sulfation removal charging unit 102 and the discharging by the discharging unit 103 have been repeated 15 times or less, more preferably 9 times or more and 11 times or less. In the present embodiment, the number-of-times determining unit 104 determines whether the charging by the sulfation removal charging unit 102 and the discharging by the discharging unit 103 have been repeated 10 times.
Here, the effect of removing sulfation does not increase in proportion to the number of repetitions of charging by the sulfation removing charging unit 102 and discharging by the discharging unit 103. When charging and discharging are repeated 12 times or more, no effect is seen for the time required for charging and discharging, and when 8 times or less, sulfation cannot be completely removed depending on the deterioration state of the battery. There is.
ここで、サルフェーション除去の効果は、サルフェーション除去充電部102による充電、及び、放電部103による放電の繰り返しの回数に比例して高くなるものではない。充電、及び、放電を12回以上繰り返しても、充電、及び、放電に要する時間の割には効果が見られず、また、8回以下ではバッテリーの劣化状態によってはサルフェーションを除去し切れない場合がある。 The number-of-times determining unit 104 determines whether the charging by the sulfation removal charging unit 102 and the discharging by the discharging unit 103 have been repeated 15 times or less, more preferably 9 times or more and 11 times or less. In the present embodiment, the number-of-times determining unit 104 determines whether the charging by the sulfation removal charging unit 102 and the discharging by the discharging unit 103 have been repeated 10 times.
Here, the effect of removing sulfation does not increase in proportion to the number of repetitions of charging by the sulfation removing charging unit 102 and discharging by the discharging unit 103. When charging and discharging are repeated 12 times or more, no effect is seen for the time required for charging and discharging, and when 8 times or less, sulfation cannot be completely removed depending on the deterioration state of the battery. There is.
充電部105は、放電部103により放電した鉛バッテリー7に対して、鉛バッテリー7の電圧の電圧値が16.3V以下となるまで、鉛バッテリー再生装置10から鉛バッテリー7に対して、一定の電流(以下、定電流という)で鉛バッテリー7の充電を行う。定電流の電流値は、電流値2A以上20A以下の範囲であり、再生する鉛バッテリー7の容量に応じて適宜選択される。本実施例の充電部105は、鉛バッテリー7の電圧の電圧値が12.8V以上15.8V以下となるまで、電流値4A以上5A以下の定電流で鉛バッテリー7の充電を行う。具体的には、充電部105は、鉛バッテリー7の電圧の電圧値が12.8Vとなるまで、電流値4.2Aの定電流で鉛バッテリー7の充電を行う。ただし、充電部105は、充電を行ってから6時間を経過した場合は、鉛バッテリー7の電圧の電圧値が12.6V以上16.3V以下とならなくても、鉛バッテリー7の充電を中止する。本実施例では、充電部105は、充電を行ってから6時間を経過した場合は、鉛バッテリー7の電圧の電圧値が12.8Vとならなくても、鉛バッテリー7の充電を中止する。
The charging unit 105 controls the lead battery 7 from the lead battery regeneration device 10 until the voltage value of the lead battery 7 discharged from the discharging unit 103 becomes 16.3 V or less. The lead battery 7 is charged with a current (hereinafter, referred to as a constant current). The current value of the constant current ranges from 2 A to 20 A, and is appropriately selected according to the capacity of the lead battery 7 to be reproduced. The charging unit 105 of this embodiment charges the lead battery 7 with a constant current of 4 A to 5 A until the voltage value of the lead battery 7 becomes 12.8 V or more and 15.8 V or less. Specifically, the charging unit 105 charges the lead battery 7 with a constant current of 4.2 A until the voltage value of the lead battery 7 becomes 12.8 V. However, the charging unit 105 stops charging the lead battery 7 when six hours have elapsed since charging, even if the voltage value of the lead battery 7 does not become 12.6 V or more and 16.3 V or less. I do. In the present embodiment, the charging unit 105 stops charging the lead battery 7 when six hours have elapsed after charging, even if the voltage value of the lead battery 7 does not become 12.8 V.
また、この鉛バッテリー7の定電流充電後、充電部105は、鉛バッテリー再生装置10から鉛バッテリー7に対して、16.3V以下の一定の電圧値である電圧(以下、定電圧という)を維持するように鉛バッテリー再生装置10から鉛バッテリー7に流れる電流の電流値を2A以上20A以下の範囲内で既定の電流値から徐々に電流値を下げ、適正な電流値となるまで鉛バッテリー7の充電を行う。より好適には、充電部105は、12.8V以上15.8V以下の一定の電圧値を維持するように鉛バッテリー7の充電を行う。これにより、鉛バッテリー7におけるバッテリー液の比重(液中に含まれる希硫酸濃度)の値は1.26以上まで上昇する。ここで、定電圧の電圧値が16.3Vを超える場合、鉛バッテリー7が壊れる可能性がある。また、定電圧の電圧値が12.6V未満である場合、鉛バッテリー7におけるバッテリー液の比重の値を上昇させる点で効率が悪い。本実施例では、充電部105は、12.8Vの定電圧を維持するように鉛バッテリー7から鉛バッテリー再生装置10に流れる電流の電流値が電流値4.2Aから徐々に電流値を下げ、適正な電流値となるまで鉛バッテリー7の充電を行う。
After the constant current charging of the lead battery 7, the charging unit 105 applies a voltage (hereinafter, referred to as a constant voltage) having a constant voltage value of 16.3 V or less to the lead battery 7 from the lead battery reproducing device 10. The current value of the current flowing from the lead battery regenerating apparatus 10 to the lead battery 7 is gradually reduced from a predetermined current value in a range of 2 A to 20 A so as to maintain the current value, and the lead battery 7 is maintained until an appropriate current value is obtained. Charge. More preferably, charging section 105 charges lead battery 7 so as to maintain a constant voltage value of 12.8 V or more and 15.8 V or less. As a result, the value of the specific gravity (the concentration of dilute sulfuric acid contained in the liquid) of the battery liquid in the lead battery 7 increases to 1.26 or more. Here, when the voltage value of the constant voltage exceeds 16.3 V, the lead battery 7 may be broken. Further, when the voltage value of the constant voltage is less than 12.6 V, the efficiency is poor in that the value of the specific gravity of the battery liquid in the lead battery 7 is increased. In the present embodiment, the charging unit 105 gradually reduces the current value of the current flowing from the lead battery 7 to the lead battery regeneration device 10 from the current value of 4.2 A so as to maintain the constant voltage of 12.8 V, The lead battery 7 is charged until the current value becomes appropriate.
表示部106は、廃棄判定部101、及び、充電部105の指示により、タッチパネル2に注意画面を表示させる。また、表示部106は、サルフェーション除去充電部102によるバッテリーの充電状況、及び、放電部103によるバッテリーの放電状況、並びに、充電部105による定電流充電、又は、定電圧充電の処理におけるバッテリーの充電状況のうち、少なくとも1つをタッチパネル2に画面表示させる。本実施例においては、表示部106は、サルフェーション除去充電部102による充電中、及び、放電部103による放電中は、バッテリーの充電状況、及び、バッテリーの放電状況をそれぞれタッチパネル2に表示させる。また、表示部106は、充電部105による定電流充電中、又は、定電圧充電中は、バッテリーの充電状況をタッチパネル2に表示させる。
The display unit 106 displays a caution screen on the touch panel 2 according to an instruction from the discard determination unit 101 and the charging unit 105. In addition, the display unit 106 displays the state of charge of the battery by the sulfation removal charge unit 102, the state of discharge of the battery by the discharge unit 103, and the charge of the battery in the process of constant current charge or constant voltage charge by the charge unit 105. At least one of the situations is displayed on the touch panel 2 on the screen. In the present embodiment, the display unit 106 displays the state of charge of the battery and the state of discharge of the battery on the touch panel 2 during charging by the sulfation removal charging unit 102 and during discharging by the discharging unit 103, respectively. The display unit 106 causes the touch panel 2 to display the state of charge of the battery while the charging unit 105 is performing constant-current charging or constant-voltage charging.
図3は、本実施例において、タッチパネル2における表示画面を例示する図である。
図3(A)は、サルフェーション除去充電部102による充電、及び、放電部103による放電中の鉛バッテリー再生装置10のタッチパネル2における表示画面を例示する図である。また、図3(B)は一定の電流値での鉛バッテリー7の充電中における鉛バッテリー再生装置10のタッチパネル2における表示画面を例示する図である。また、図3(C)は一定の電圧値での充電における鉛バッテリー再生装置10のタッチパネル2における表示画面を例示する図である。 FIG. 3 is a diagram illustrating a display screen on the touch panel 2 in the present embodiment.
FIG. 3A is a diagram exemplifying a display screen on the touch panel 2 of the lead battery reproducing device 10 during charging by the sulfation removal charging unit 102 and discharging by the discharging unit 103. FIG. 3B is a diagram exemplifying a display screen on the touch panel 2 of the lead battery reproducing device 10 during charging of the lead battery 7 at a constant current value. FIG. 3C is a diagram exemplifying a display screen on the touch panel 2 of the lead battery reproducing device 10 during charging at a constant voltage value.
図3(A)は、サルフェーション除去充電部102による充電、及び、放電部103による放電中の鉛バッテリー再生装置10のタッチパネル2における表示画面を例示する図である。また、図3(B)は一定の電流値での鉛バッテリー7の充電中における鉛バッテリー再生装置10のタッチパネル2における表示画面を例示する図である。また、図3(C)は一定の電圧値での充電における鉛バッテリー再生装置10のタッチパネル2における表示画面を例示する図である。 FIG. 3 is a diagram illustrating a display screen on the touch panel 2 in the present embodiment.
FIG. 3A is a diagram exemplifying a display screen on the touch panel 2 of the lead battery reproducing device 10 during charging by the sulfation removal charging unit 102 and discharging by the discharging unit 103. FIG. 3B is a diagram exemplifying a display screen on the touch panel 2 of the lead battery reproducing device 10 during charging of the lead battery 7 at a constant current value. FIG. 3C is a diagram exemplifying a display screen on the touch panel 2 of the lead battery reproducing device 10 during charging at a constant voltage value.
図3に例示するように、表示部106は、サルフェーション除去充電部102による充電中、及び、放電部103による放電中、並びに、充電部105による定電流、または、定電圧での充電中において、進捗状況をタッチパネル2に表示させる。より具体的には、サルフェーション除去充電部102による充電状況、及び、放電部103による放電状況、並びに、充電部105による定電流、または、定電圧での充電状況をタッチパネル2に表示させる。本実施例においては、表示部106は、表示領域20と、表示領域21と、表示領域22と、運転起動ボタン領域23と、一時停止ボタン領域24とをタッチパネル2に表示させる。
As illustrated in FIG. 3, the display unit 106 displays during the charging by the sulfation removal charging unit 102, the discharging by the discharging unit 103, and the charging by the charging unit 105 at a constant current or a constant voltage. The progress is displayed on the touch panel 2. More specifically, the charging status by the sulfation removal charging unit 102, the discharging status by the discharging unit 103, and the charging status with the constant current or the constant voltage by the charging unit 105 are displayed on the touch panel 2. In the present embodiment, the display unit 106 causes the touch panel 2 to display a display area 20, a display area 21, a display area 22, a driving start button area 23, and a pause button area 24.
運転起動ボタン領域23、及び、一時停止ボタン領域24は、ユーザが直接触れることにより、鉛バッテリー再生装置10の運転の起動、又は、一時停止をすることができる。また、表示領域20、表示領域21、及び、表示領域22は、表示のみ可能な領域である。
The operation start button area 23 and the pause button area 24 can start or pause the operation of the lead battery regeneration device 10 by directly touching by the user. The display area 20, the display area 21, and the display area 22 are areas where only display is possible.
表示領域20は、画面の名称を表示させるための領域である。本実施例においては、領域20は、「運転モニター画面」と表示される。
The display area 20 is an area for displaying a screen name. In the present embodiment, the area 20 is displayed as “driving monitor screen”.
表示領域21は、鉛バッテリー再生装置10における運転の動作状況を表示させるための領域である。
表示領域21は、例えば、ステータス表示、充電、及び、放電の残回数、充電の合計時間、放電の合計時間、定電流充電における経過時間表示、定電圧充電における経過時間表示、並びに、進捗状況を示すプログレスバーが表示される。 Thedisplay area 21 is an area for displaying the operation status of the operation in the lead battery regeneration device 10.
Thedisplay area 21 displays, for example, the status display, the remaining number of times of charging and discharging, the total time of charging, the total time of discharging, the elapsed time display in constant current charging, the elapsed time display in constant voltage charging, and Is displayed.
表示領域21は、例えば、ステータス表示、充電、及び、放電の残回数、充電の合計時間、放電の合計時間、定電流充電における経過時間表示、定電圧充電における経過時間表示、並びに、進捗状況を示すプログレスバーが表示される。 The
The
表示領域22は、鉛バッテリー再生装置10、又は、鉛バッテリー7における電流値、及び、電圧値を表示させるための領域である。
The display area 22 is an area for displaying a current value and a voltage value in the lead battery reproducing device 10 or the lead battery 7.
運転起動ボタン領域23は、運転起動ボタンを表示させるための領域である。運転起動ボタンは、鉛バッテリー再生装置10の運転を起動させることを指示するためのボタンである。
The operation start button area 23 is an area for displaying an operation start button. The operation start button is a button for instructing to start operation of the lead battery regeneration device 10.
一時停止ボタン領域24は、一時停止ボタンを表示させるための領域である。一時停止ボタンは、鉛バッテリー再生装置10の運転を一時停止させることを指示するためのボタンである。
The pause button area 24 is an area for displaying a pause button. The pause button is a button for instructing to suspend the operation of the lead battery regeneration device 10.
タッチパネル2の表示領域21、及び、表示領域22は、サルフェーション除去部101が鉛バッテリー7の充電、及び、放電を繰り返している場合、本実施例においては、図3(A)に例示するように表示される。
この場合、表示領域21は、ステータス表示と、充電、及び、放電の残回数と、充電の合計時間と、放電の合計時間とが表示される。ステータス表示とは、例えば、「充放電中」という表示内容である。残回数の表示とは、例えば、充電、及び、放電がそれぞれ2回繰り返し、残りの回数がそれぞれ8回である場合、「残回数:8」という表示内容である。充電の合計時間表示とは、例えば、充電の合計時間が25分である場合、「充電中25min」という表示内容である。放電の合計時間の表示とは、例えば、放電の合計時間が15分である場合、「放電中15min」という表示内容である。これにより、ユーザは、サルフェーション除去部101における充放電の進捗状況を視覚的に把握できる。
また、表示領域22は、鉛バッテリー7における電圧の目標の電圧値と、鉛バッテリー再生装置10における充電電流のベース電流の電流値とが表示される。鉛バッテリー7における電圧の目標の電圧値とは、例えば、鉛バッテリー7における電圧の電圧値が12.8V以下となるまで放電をする場合、「電圧12.8V」という表示内容である。充電電流のベース電流の電流値とは、例えば、充電電流のベース電流の電流値が4.2Aで鉛バッテリー7を充電している場合、「電流4.2A」という表示内容である。 In thedisplay area 21 and the display area 22 of the touch panel 2, when the sulfation removal unit 101 repeatedly charges and discharges the lead battery 7, as illustrated in FIG. Is displayed.
In this case, thedisplay area 21 displays the status display, the remaining number of times of charging and discharging, the total time of charging, and the total time of discharging. The status display is, for example, display contents of “charging and discharging”. The display of the remaining number of times is, for example, a display content of “remaining number of times: 8” when charging and discharging are repeated twice each and the remaining number of times is eight times respectively. The display of the total charging time is, for example, a display content of “25 min during charging” when the total charging time is 25 minutes. The display of the total discharge time is, for example, a display content of "15 min during discharge" when the total discharge time is 15 minutes. Thereby, the user can visually grasp the progress of charging and discharging in the sulfate removal unit 101.
Thedisplay area 22 displays a target voltage value of the voltage in the lead battery 7 and a current value of a base current of the charging current in the lead battery reproducing device 10. The target voltage value of the voltage in the lead battery 7 is, for example, a display content of “voltage 12.8 V” when discharging is performed until the voltage value of the voltage in the lead battery 7 becomes 12.8 V or less. The current value of the base current of the charging current is, for example, a display content of “current 4.2A” when the lead battery 7 is charged with the current value of the base current of the charging current being 4.2A.
この場合、表示領域21は、ステータス表示と、充電、及び、放電の残回数と、充電の合計時間と、放電の合計時間とが表示される。ステータス表示とは、例えば、「充放電中」という表示内容である。残回数の表示とは、例えば、充電、及び、放電がそれぞれ2回繰り返し、残りの回数がそれぞれ8回である場合、「残回数:8」という表示内容である。充電の合計時間表示とは、例えば、充電の合計時間が25分である場合、「充電中25min」という表示内容である。放電の合計時間の表示とは、例えば、放電の合計時間が15分である場合、「放電中15min」という表示内容である。これにより、ユーザは、サルフェーション除去部101における充放電の進捗状況を視覚的に把握できる。
また、表示領域22は、鉛バッテリー7における電圧の目標の電圧値と、鉛バッテリー再生装置10における充電電流のベース電流の電流値とが表示される。鉛バッテリー7における電圧の目標の電圧値とは、例えば、鉛バッテリー7における電圧の電圧値が12.8V以下となるまで放電をする場合、「電圧12.8V」という表示内容である。充電電流のベース電流の電流値とは、例えば、充電電流のベース電流の電流値が4.2Aで鉛バッテリー7を充電している場合、「電流4.2A」という表示内容である。 In the
In this case, the
The
表示領域21、及び、表示領域22は、充電部105が鉛バッテリー7を定電流で充電している場合、本実施例においては、図3(B)に例示するように表示される。
この場合、表示領域21は、ステータス表示と、定電流充電における経過時間表示と、進捗状況を示すプログレスバーとが表示される。ステータス表示とは、例えば、「定電流充電中」という表示内容である。経過時間表示とは、例えば、定電流充電が1時間15分を経過している場合、「経過時間1h15min」という表示内容である。プログレスバーとは、例えば、定電流充電の最大充電時間である6時間に対して何%経過しているかを示す表示内容である。これにより、ユーザは、定電流充電が全体のうち何%程度進んだかを視覚的に把握することができる。
また、表示領域22は、鉛バッテリー7における電圧の目標の電圧値と、鉛バッテリー7に対する定電流充電における電流値とが表示される。鉛バッテリー7における電圧の目標の電圧値とは、例えば、4.2Aの定電流で鉛バッテリー7を充電する場合、「電流4.2A」という表示内容である。また、鉛バッテリー7に対する定電流充電における電流値とは、例えば、定電流充電を始めてから6時間を経過するか、または、鉛バッテリー7における電圧の電圧値が12.8V以上となるまで、鉛バッテリー7を充電する場合、「電圧12.8V」という表示内容である。 In the present embodiment, thedisplay area 21 and the display area 22 are displayed as illustrated in FIG. 3B when the charging unit 105 is charging the lead battery 7 with a constant current.
In this case, thedisplay area 21 displays a status display, an elapsed time display in constant current charging, and a progress bar indicating the progress. The status display is, for example, display contents of “charging at constant current”. The elapsed time display is, for example, a display content of “elapsed time 1h15min” when constant current charging has elapsed 1 hour and 15 minutes. The progress bar is, for example, a display content indicating what percentage has elapsed with respect to 6 hours which is the maximum charging time of the constant current charging. Thereby, the user can visually grasp what percentage of the whole the constant current charging has advanced.
Thedisplay area 22 displays a target voltage value of the voltage in the lead battery 7 and a current value in the constant current charging of the lead battery 7. The target voltage value of the voltage in the lead battery 7 is, for example, a display content of “current 4.2 A” when the lead battery 7 is charged with a constant current of 4.2 A. In addition, the current value in the constant current charging of the lead battery 7 is, for example, the time when 6 hours have elapsed since the start of the constant current charging or until the voltage value of the lead battery 7 becomes 12.8 V or more. When the battery 7 is charged, the display content is “voltage 12.8 V”.
この場合、表示領域21は、ステータス表示と、定電流充電における経過時間表示と、進捗状況を示すプログレスバーとが表示される。ステータス表示とは、例えば、「定電流充電中」という表示内容である。経過時間表示とは、例えば、定電流充電が1時間15分を経過している場合、「経過時間1h15min」という表示内容である。プログレスバーとは、例えば、定電流充電の最大充電時間である6時間に対して何%経過しているかを示す表示内容である。これにより、ユーザは、定電流充電が全体のうち何%程度進んだかを視覚的に把握することができる。
また、表示領域22は、鉛バッテリー7における電圧の目標の電圧値と、鉛バッテリー7に対する定電流充電における電流値とが表示される。鉛バッテリー7における電圧の目標の電圧値とは、例えば、4.2Aの定電流で鉛バッテリー7を充電する場合、「電流4.2A」という表示内容である。また、鉛バッテリー7に対する定電流充電における電流値とは、例えば、定電流充電を始めてから6時間を経過するか、または、鉛バッテリー7における電圧の電圧値が12.8V以上となるまで、鉛バッテリー7を充電する場合、「電圧12.8V」という表示内容である。 In the present embodiment, the
In this case, the
The
タッチパネル2の表示領域21、及び、表示領域22は、充電部105が鉛バッテリー7を定電圧で充電している場合、本実施例においては、図3(C)に例示するように表示される。
この場合、表示領域21は、ステータス表示と、定電圧充電における経過時間表示と、進捗状況を示すプログレスバーが表示される。ステータス表示とは、例えば、「定電圧充電中」という表示内容である。経過時間表示とは、例えば、定電圧充電が1時間15分を経過している場合、「経過時間1h15min」という表示内容である。プログレスバーとは、定電圧充電の最大充電時間である5時間に対して何%経過しているかを示す進捗状況を表示内容である。これにより、ユーザは、定電圧充電が全体のうち何%程度進んだかを視覚的に把握することができる。
また、表示領域22は、鉛バッテリー7に対する定電圧充電における電圧値と、鉛バッテリー7に対する定電圧充電の初期の電流値とが表示される。鉛バッテリー7に対する定電圧充電における電圧値は、例えば、鉛バッテリー7を12.8Vの定電圧で鉛バッテリー7を充電する場合、「電圧12.8V」という表示内容である。鉛バッテリー7に対する定電圧充電の初期の電流値は、例えば、初期の電流値4.2Aで、鉛バッテリー7を充電する場合、「電流4.2A」という表示内容である。 In the present embodiment, thedisplay area 21 and the display area 22 of the touch panel 2 are displayed as illustrated in FIG. 3C when the charging unit 105 charges the lead battery 7 at a constant voltage. .
In this case, thedisplay area 21 displays a status display, an elapsed time display in the constant voltage charging, and a progress bar indicating the progress. The status display is, for example, a display content of “charging at constant voltage”. The elapsed time display is, for example, a display content of “elapsed time 1h15min” when constant voltage charging has elapsed 1 hour and 15 minutes. The progress bar is a display content indicating a progress status indicating what percentage has elapsed with respect to 5 hours which is the maximum charging time of the constant voltage charging. Thereby, the user can visually grasp what percentage of the whole the constant voltage charging has advanced.
In addition, thedisplay area 22 displays a voltage value in the constant voltage charging of the lead battery 7 and an initial current value of the constant voltage charging in the lead battery 7. For example, when charging the lead battery 7 at a constant voltage of 12.8 V, the voltage value in the constant voltage charging for the lead battery 7 is displayed as “voltage 12.8 V”. The initial current value of the constant voltage charging of the lead battery 7 is, for example, an initial current value of 4.2 A. When the lead battery 7 is charged, the display content is “current 4.2 A”.
この場合、表示領域21は、ステータス表示と、定電圧充電における経過時間表示と、進捗状況を示すプログレスバーが表示される。ステータス表示とは、例えば、「定電圧充電中」という表示内容である。経過時間表示とは、例えば、定電圧充電が1時間15分を経過している場合、「経過時間1h15min」という表示内容である。プログレスバーとは、定電圧充電の最大充電時間である5時間に対して何%経過しているかを示す進捗状況を表示内容である。これにより、ユーザは、定電圧充電が全体のうち何%程度進んだかを視覚的に把握することができる。
また、表示領域22は、鉛バッテリー7に対する定電圧充電における電圧値と、鉛バッテリー7に対する定電圧充電の初期の電流値とが表示される。鉛バッテリー7に対する定電圧充電における電圧値は、例えば、鉛バッテリー7を12.8Vの定電圧で鉛バッテリー7を充電する場合、「電圧12.8V」という表示内容である。鉛バッテリー7に対する定電圧充電の初期の電流値は、例えば、初期の電流値4.2Aで、鉛バッテリー7を充電する場合、「電流4.2A」という表示内容である。 In the present embodiment, the
In this case, the
In addition, the
図4は、鉛バッテリー再生装置10におけるバッテリーの再生処理(S10)を説明するフローチャートである。なお、本フローチャートの処理は、ユーザが、タッチパネル2の運転起動ボタン領域23の運転起動ボタンをタッチし、鉛バッテリー再生装置10の運転をさせることにより、開始される。
図4に例示するように、ステップ100(S100)において、鉛バッテリー再生装置10における廃棄判定部101は、鉛バッテリー7の電圧の電圧値が10.5Vより大きいか否かを判定する。鉛バッテリー7の電圧の電圧値が10.5Vより大きい場合(S110:Yes)にバッテリーの再生処理(S10)は、S110に移行し、鉛バッテリー7の電圧の電圧値が10.5V以下である場合(S110:No)に、バッテリー再生処理(S10)は、S105に移行する。 FIG. 4 is a flowchart illustrating a battery regeneration process (S10) in the lead battery regeneration device 10. The process of this flowchart is started when the user touches the operation start button in the operationstart button area 23 of the touch panel 2 to operate the lead battery regeneration device 10.
As illustrated in FIG. 4, in step 100 (S100), the discard determination unit 101 in the lead battery regeneration device 10 determines whether the voltage value of the lead battery 7 is greater than 10.5V. When the voltage value of the voltage of the lead battery 7 is greater than 10.5 V (S110: Yes), the battery regeneration process (S10) proceeds to S110, and the voltage value of the voltage of the lead battery 7 is 10.5V or less. In this case (S110: No), the battery reproduction process (S10) proceeds to S105.
図4に例示するように、ステップ100(S100)において、鉛バッテリー再生装置10における廃棄判定部101は、鉛バッテリー7の電圧の電圧値が10.5Vより大きいか否かを判定する。鉛バッテリー7の電圧の電圧値が10.5Vより大きい場合(S110:Yes)にバッテリーの再生処理(S10)は、S110に移行し、鉛バッテリー7の電圧の電圧値が10.5V以下である場合(S110:No)に、バッテリー再生処理(S10)は、S105に移行する。 FIG. 4 is a flowchart illustrating a battery regeneration process (S10) in the lead battery regeneration device 10. The process of this flowchart is started when the user touches the operation start button in the operation
As illustrated in FIG. 4, in step 100 (S100), the discard determination unit 101 in the lead battery regeneration device 10 determines whether the voltage value of the lead battery 7 is greater than 10.5V. When the voltage value of the voltage of the lead battery 7 is greater than 10.5 V (S110: Yes), the battery regeneration process (S10) proceeds to S110, and the voltage value of the voltage of the lead battery 7 is 10.5V or less. In this case (S110: No), the battery reproduction process (S10) proceeds to S105.
ステップ105(S105)において、表示部106は、鉛バッテリー7の電圧の電圧値が10.5V以下のため、バッテリーを再生できない旨の注意画面をタッチパネル2に表示させる。これにより、ユーザは、鉛バッテリー7が再生できないと判断し、鉛バッテリー7を廃棄することができる。
In step 105 (S105), the display unit 106 displays a caution screen on the touch panel 2 indicating that the battery cannot be reproduced because the voltage value of the lead battery 7 is 10.5 V or less. This allows the user to determine that the lead battery 7 cannot be regenerated and discard the lead battery 7.
ステップ110(S110)において、鉛バッテリー再生装置10におけるサルフェーション除去充電部102は、鉛バッテリー再生装置10から鉛バッテリー7に対して、直流のベース電流と周波数10kHzの方形波のパルス電流とを重畳させた充電電流を鉛バッテリー7に流し、10分間充電をする。
In step 110 (S110), the sulfation removal charging section 102 in the lead battery regenerator 10 superimposes a DC base current and a square wave pulse current having a frequency of 10 kHz on the lead battery 7 from the lead battery regenerator 10. The charged current is supplied to the lead battery 7 and charged for 10 minutes.
ステップ115(S115)において、放電部103は、鉛バッテリー7から鉛バッテリー再生装置10に対して放電を行う。
In step 115 (S115), the discharging unit 103 discharges the lead battery 7 to the lead battery reproducing device 10.
ステップ120(S120)において、放電部103は、10分間以上放電しているか否か、または、鉛バッテリー7の電圧の電圧値が12.8V以下か否かの判定をする。10分間以上放電している場合、または、鉛バッテリー7の電圧の電圧値が12.8V以下である場合(S120:Yes)に、バッテリーの再生処理(S10)は、S125に移行し、放電が10分間未満であり、かつ、鉛バッテリー7の電圧の電圧値が12.8Vより大きい場合(S120:No)に、バッテリー再生処理(S10)は、S115に移行する。
In step 120 (S120), the discharging unit 103 determines whether the battery has been discharged for 10 minutes or more, or whether the voltage value of the lead battery 7 is 12.8V or less. When discharging is performed for 10 minutes or more, or when the voltage value of the voltage of the lead battery 7 is 12.8 V or less (S120: Yes), the battery regenerating process (S10) proceeds to S125, and the discharging is performed. If the time is less than 10 minutes and the voltage value of the voltage of the lead battery 7 is larger than 12.8 V (S120: No), the battery regeneration process (S10) proceeds to S115.
ステップ125(S125)において、回数判定部104は、サルフェーション除去部102による充電、及び、放電部103による放電の回数がそれぞれ10回に達したか否かを判定する。サルフェーション除去部102による充電、及び、放電部103による放電の回数がそれぞれ10回に達した場合(S125:Yes)にバッテリーの再生処理(S10)は、S130に移行し、サルフェーション除去部102による充電、及び、放電部103による放電の回数がそれぞれ10回に達していない場合(S125:No)に、バッテリー再生処理(S10)は、S110に移行する。
In step 125 (S125), the number-of-times determining unit 104 determines whether the number of times of charging by the sulfation removing unit 102 and the number of times of discharging by the discharging unit 103 have reached 10 times, respectively. When the number of times of charging by the sulfation removing unit 102 and the number of times of discharging by the discharging unit 103 each reach 10 times (S125: Yes), the battery regeneration process (S10) proceeds to S130, and the charging by the sulfation removing unit 102. When the number of times of discharge by the discharge unit 103 has not reached 10 times (S125: No), the battery regeneration process (S10) proceeds to S110.
ステップ130(S130)において、充電部105は、鉛バッテリー再生装置10から鉛バッテリー7に対して、電流値4.2Aの定電流で鉛バッテリー7の充電を行う。
In step 130 (S130), the charging unit 105 charges the lead battery 7 from the lead battery reproducing device 10 to the lead battery 7 at a constant current of 4.2 A.
ステップ135(S120)において、充電部105は、鉛バッテリー7の電圧の電圧値が12.8V以上か否か、又は、定電流充電時間が6時間を超えているか否かを判定する。鉛バッテリー7の電圧の電圧値が12.8V以上である場合、または、定電流充電時間が6時間を超えている場合(S135:Yes)にバッテリーの再生処理(S10)は、S140に移行し、鉛バッテリー7の電圧の電圧値が12.8V未満であり、かつ、定電流充電時間が6時間未満である場合(S135:No)にバッテリーの再生処理(S10)は、S130に移行する。
In step 135 (S120), the charging unit 105 determines whether or not the voltage value of the voltage of the lead battery 7 is 12.8 V or more, or whether or not the constant current charging time exceeds 6 hours. When the voltage value of the lead battery 7 is 12.8 V or more, or when the constant current charging time exceeds 6 hours (S135: Yes), the battery regeneration process (S10) proceeds to S140. If the voltage value of the lead battery 7 is less than 12.8 V and the constant current charging time is less than 6 hours (S135: No), the battery regeneration process (S10) proceeds to S130.
ステップ140(S140)において、充電部105は、定電流充電時間が6時間以内か否かを判定する。定電流充電時間が6時間を超えている場合(S125:Yes)に、バッテリーの再生処理(S10)は、S145に移行し、定電流充電時間が6時間以内である場合(S150:No)に、バッテリーの再生処理(S10)は、S150に移行する。
In step 140 (S140), charging section 105 determines whether or not the constant current charging time is within 6 hours. When the constant current charging time exceeds 6 hours (S125: Yes), the battery regeneration process (S10) proceeds to S145, and when the constant current charging time is within 6 hours (S150: No). Then, the battery regeneration process (S10) proceeds to S150.
ステップ145(S145)において、表示部106は、タッチパネル2に、バッテリー不良の可能性があり、バッテリーの状態をチェックする必要がある旨の注意画面を表示させる。これにより、ユーザは、鉛バッテリー7の接続方法に不備があるか否か、鉛バッテリー7の種類が適合外であるか否かのチェックを行う。ユーザは、バッテリーの接続方法に不備が無い場合、及び、バッテリーの種類の適合外も無い場合には、バッテリー不良であると判断し、鉛バッテリー7を廃棄することができる。
In step 145 (S145), the display unit 106 causes the touch panel 2 to display a warning screen indicating that there is a possibility that the battery is defective and the state of the battery needs to be checked. Accordingly, the user checks whether there is a defect in the connection method of the lead battery 7 and whether the type of the lead battery 7 is out of conformity. The user can judge that the battery is defective and discard the lead battery 7 when there is no defect in the connection method of the battery and when there is no out of conformity of the battery type.
ステップ150(S150)において、充電部105は、鉛バッテリー再生装置10から鉛バッテリー7に対して、電圧値12.8Vの一定の電圧を維持するように鉛バッテリー7の充電を行う。
In step 150 (S150), the charging unit 105 charges the lead battery 7 from the lead battery reproducing device 10 to the lead battery 7 so as to maintain a constant voltage of 12.8V.
ステップ155(S155)において、充電部105は、鉛バッテリー7から鉛バッテリー再生装置10に流れる電流の電流値が適正な電流値であるか否か、又は、定電圧充電時間が5時間以上か否かを判定する。鉛バッテリー7から鉛バッテリー再生装置10に流れる電流値が適正な電流値以下、又は、定電圧充電時間が5時間以上である場合(S155:Yes)に、バッテリーの再生処理(S10)は、S160に移行し、鉛バッテリー7から鉛バッテリー再生装置10に流れる電流の電流値が適正な電流値より大きく、かつ、定電圧充電時間が5時間未満である場合(S155:No)に、バッテリーの再生処理(S10)は、S150に移行する。
In step 155 (S155), the charging unit 105 determines whether the current value of the current flowing from the lead battery 7 to the lead battery reproducing device 10 is an appropriate current value, or whether the constant voltage charging time is 5 hours or more. Is determined. When the current value flowing from the lead battery 7 to the lead battery regeneration device 10 is equal to or less than an appropriate current value or the constant voltage charging time is 5 hours or more (S155: Yes), the battery regeneration process (S10) is performed in S160. When the current value of the current flowing from the lead battery 7 to the lead battery regeneration device 10 is larger than the appropriate current value and the constant voltage charging time is less than 5 hours (S155: No), the battery is regenerated. The process (S10) shifts to S150.
ステップ160(S160)において、充電部105は、定電圧充電時間が5時間以内か否かを判定する。定電圧充電時間が5時間以内である場合(S160:Yes)に、バッテリーの再生処理(S10)は終了し、定電圧充電時間が5時間を超えている場合(S160:No)に、バッテリーの再生処理(S10)は、S165に移行する。
充電 In step 160 (S160), charging section 105 determines whether or not the constant voltage charging time is within 5 hours. When the constant voltage charging time is within 5 hours (S160: Yes), the battery regeneration process (S10) ends, and when the constant voltage charging time exceeds 5 hours (S160: No), The reproduction process (S10) shifts to S165.
ステップ165(S165)において、表示部106は、タッチパネル2に、バッテリー不良の可能性があり、バッテリーの状態をチェックする必要がある旨の注意画面を表示させる。
In step 165 (S165), the display unit 106 causes the touch panel 2 to display a caution screen indicating that there is a possibility that the battery is defective and the state of the battery needs to be checked.
以上説明したように、本実施例の鉛バッテリー再生装置10は、劣化したバッテリーに対して、サルフェーション除去によるバッテリーの再生からバッテリーの充電までを連続して行うことにより、バッテリーの再生、及び、バッテリーの充電を容易に行うことができる。
また、ユーザが、バッテリーのサルフェーション除去中、及び、充電中に、それらの進捗状況を把握することができる。
以上、本発明に係る実施形態について説明したが、これらの実施形態に限定されるものではなく、発明の趣旨を逸脱しない範囲内において、種々の変更、追加等が可能である。 As described above, the lead battery regenerating apparatus 10 of the present embodiment performs battery regeneration and battery recharging by continuously performing battery regeneration by removing sulfation and charging the battery with respect to the deteriorated battery. Can be easily charged.
Further, the user can grasp the progress of the battery while removing the sulfation and charging the battery.
Although the embodiments according to the present invention have been described above, the present invention is not limited to these embodiments, and various changes, additions, and the like can be made without departing from the spirit of the invention.
また、ユーザが、バッテリーのサルフェーション除去中、及び、充電中に、それらの進捗状況を把握することができる。
以上、本発明に係る実施形態について説明したが、これらの実施形態に限定されるものではなく、発明の趣旨を逸脱しない範囲内において、種々の変更、追加等が可能である。 As described above, the lead battery regenerating apparatus 10 of the present embodiment performs battery regeneration and battery recharging by continuously performing battery regeneration by removing sulfation and charging the battery with respect to the deteriorated battery. Can be easily charged.
Further, the user can grasp the progress of the battery while removing the sulfation and charging the battery.
Although the embodiments according to the present invention have been described above, the present invention is not limited to these embodiments, and various changes, additions, and the like can be made without departing from the spirit of the invention.
1 本体
2 表示部
3 電源スイッチ
4 配線
5 プラス端子
6 マイナス端子
7 鉛バッテリー
10 鉛バッテリー再生装置
101 廃棄判定部
102 サルフェーション除去充電部
103 放電部
104 回数判定部
105 充電部
106 表示部 DESCRIPTION OF SYMBOLS 1 Main body 2 Display part 3 Power switch 4 Wiring 5 Positive terminal 6 Minus terminal 7 Lead battery 10 Lead battery reproducing device 101 Discard judging part 102 Sulfation removal charge part 103 Discharge part 104 Number judgment part 105 Charge part 106 Display part
2 表示部
3 電源スイッチ
4 配線
5 プラス端子
6 マイナス端子
7 鉛バッテリー
10 鉛バッテリー再生装置
101 廃棄判定部
102 サルフェーション除去充電部
103 放電部
104 回数判定部
105 充電部
106 表示部 DESCRIPTION OF SYMBOLS 1 Main body 2 Display part 3 Power switch 4 Wiring 5 Positive terminal 6 Minus terminal 7 Lead battery 10 Lead battery reproducing device 101 Discard judging part 102 Sulfation removal charge part 103 Discharge part 104 Number judgment part 105 Charge part 106 Display part
Claims (6)
- 直流のベース電流と方形波のパルス電流とを重畳させた充電電流によりバッテリーの充電を行うサルフェーション除去充電手段と、
前記サルフェーション除去充電手段により充電したバッテリーの放電を行う放電手段と、
前記放電手段により放電したバッテリーの充電を行う充電手段と
を有する鉛バッテリー再生装置。 Sulfation removal charging means for charging the battery with a charging current obtained by superimposing a DC base current and a square wave pulse current,
Discharging means for discharging the battery charged by the sulfation removal charging means,
A lead means for recharging the battery discharged by the discharging means. - パルス電流の周波数が9kHz以上11kHz以下であることを特徴とする
請求項1に記載の鉛バッテリー再生装置。 The lead battery regeneration device according to claim 1, wherein the frequency of the pulse current is 9 kHz or more and 11 kHz or less. - 前記サルフェーション除去充電手段によるバッテリーの充電の回数と、前記放電手段によるバッテリーの放電の回数とに基づいて、バッテリーの充電の可否を判定する回数判定手段
をさらに有し、
前記充電手段は、前記回数判定手段による判定結果に基づいてバッテリーの充電を行う
請求項2に記載の鉛バッテリー再生装置。 A number-of-times determining unit that determines whether or not the battery can be charged based on the number of times the battery is charged by the sulfation removal charging unit and the number of times that the battery is discharged by the discharging unit;
The lead battery regeneration device according to claim 2, wherein the charging unit charges the battery based on a result of the determination by the number-of-times determining unit. - 前記サルフェーション除去充電手段によるバッテリーの充電状況と、前記放電手段によるバッテリーの放電状況と、前記充電手段によるバッテリーの充電状況とのうち、少なくとも1つを表示する表示手段
をさらに有する
請求項3に記載の鉛バッテリー再生装置。 4. The display device according to claim 3, further comprising a display unit that displays at least one of a state of charge of the battery by the sulfation removal charging unit, a state of discharge of the battery by the discharge unit, and a state of charge of the battery by the charge unit. 5. Lead battery recycling equipment. - 前記サルフェーション除去充電手段により充電を行うバッテリーの電圧の電圧値に基づいてバッテリーを廃棄するか否かを判定する廃棄判定手段
をさらに有し、
前記サルフェーション除去充電手段は、前記廃棄判定手段による判定結果に基づいて、バッテリーの充電を行う
請求項4に記載の鉛バッテリー再生装置。 Further comprising a discard determination unit that determines whether to discard the battery based on a voltage value of a battery to be charged by the sulfation removal charging unit,
The lead battery recycling device according to claim 4, wherein the sulfation removal charging unit charges the battery based on a result of the determination by the disposal determining unit. - 直流のベース電流と方形波のパルス電流とを重畳させた充電電流によりバッテリーの充電を行うサルフェーション除去充電ステップと、
前記サルフェーション除去充電ステップにより充電したバッテリーの放電を行う放電ステップと、
前記放電ステップにより放電したバッテリーの充電を行う充電ステップと
を有する鉛バッテリーの再生方法。 A sulfation removal charging step of charging the battery with a charging current obtained by superimposing a DC base current and a square wave pulse current,
A discharging step of discharging the battery charged by the sulfation removal charging step,
A recharging step of charging the battery discharged in the discharging step.
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003235174A (en) * | 2002-02-12 | 2003-08-22 | Techno Project:Kk | Battery recovering equipment |
JP2004134139A (en) * | 2002-10-08 | 2004-04-30 | Takeji Nishida | Recycling treatment method of storage battery |
JP2006032065A (en) * | 2004-07-14 | 2006-02-02 | Eco Just:Kk | Device for regenerating secondary battery |
JP2007080552A (en) * | 2005-09-12 | 2007-03-29 | Nishida Tomoe | Regeneration method of storage battery |
JP2012515414A (en) * | 2009-01-12 | 2012-07-05 | マルー エムシーエス コー リミテッド | Storage battery regenerator |
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2018
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JP2003235174A (en) * | 2002-02-12 | 2003-08-22 | Techno Project:Kk | Battery recovering equipment |
JP2004134139A (en) * | 2002-10-08 | 2004-04-30 | Takeji Nishida | Recycling treatment method of storage battery |
JP2006032065A (en) * | 2004-07-14 | 2006-02-02 | Eco Just:Kk | Device for regenerating secondary battery |
JP2007080552A (en) * | 2005-09-12 | 2007-03-29 | Nishida Tomoe | Regeneration method of storage battery |
JP2012515414A (en) * | 2009-01-12 | 2012-07-05 | マルー エムシーエス コー リミテッド | Storage battery regenerator |
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