WO2020060969A1 - Fused overlay plate and method - Google Patents
Fused overlay plate and method Download PDFInfo
- Publication number
- WO2020060969A1 WO2020060969A1 PCT/US2019/051400 US2019051400W WO2020060969A1 WO 2020060969 A1 WO2020060969 A1 WO 2020060969A1 US 2019051400 W US2019051400 W US 2019051400W WO 2020060969 A1 WO2020060969 A1 WO 2020060969A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plate
- assembly
- metal plate
- wire feeder
- metal
- Prior art date
Links
- 238000000034 method Methods 0.000 title description 37
- 229910052751 metal Inorganic materials 0.000 claims abstract description 69
- 239000002184 metal Substances 0.000 claims abstract description 69
- 230000000712 assembly Effects 0.000 claims abstract description 29
- 238000000429 assembly Methods 0.000 claims abstract description 29
- 238000001816 cooling Methods 0.000 claims abstract description 22
- 239000007921 spray Substances 0.000 claims description 15
- 239000002893 slag Substances 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 5
- 239000012080 ambient air Substances 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 230000004927 fusion Effects 0.000 abstract description 30
- 238000004519 manufacturing process Methods 0.000 abstract description 24
- 239000010953 base metal Substances 0.000 abstract description 16
- 239000000843 powder Substances 0.000 abstract description 11
- 238000002360 preparation method Methods 0.000 abstract description 6
- 238000005299 abrasion Methods 0.000 abstract 1
- 238000003466 welding Methods 0.000 description 14
- 230000008569 process Effects 0.000 description 13
- 239000000463 material Substances 0.000 description 12
- 238000005253 cladding Methods 0.000 description 9
- 238000005336 cracking Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 5
- 238000007499 fusion processing Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000003570 air Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- UFGZSIPAQKLCGR-UHFFFAOYSA-N chromium carbide Chemical compound [Cr]#C[Cr]C#[Cr] UFGZSIPAQKLCGR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000001627 detrimental effect Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910003470 tongbaite Inorganic materials 0.000 description 2
- 229910001204 A36 steel Inorganic materials 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 241001201614 Prays Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 description 1
- 229910001634 calcium fluoride Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- HPNSNYBUADCFDR-UHFFFAOYSA-N chromafenozide Chemical compound CC1=CC(C)=CC(C(=O)N(NC(=O)C=2C(=C3CCCOC3=CC=2)C)C(C)(C)C)=C1 HPNSNYBUADCFDR-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/18—Submerged-arc welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/04—Welding for other purposes than joining, e.g. built-up welding
- B23K9/042—Built-up welding on planar surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
- B23K9/0956—Monitoring or automatic control of welding parameters using sensing means, e.g. optical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/23—Arc welding or cutting taking account of the properties of the materials to be welded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
Definitions
- It is yet a further objective of the present invention to provide a metal fusion plate and method of manufacture comprising a second screening box or hopper connected with a raking apparatus (either the one described above or an independent device), the assembly vertically adjustable to accommodate the thickness of the plate to be clad as desirable, and whereby the apparatus maintains a uniform thickness of a second media such as an insulating powder in preparation for fusion with the base metal plate.
- rams 28 compress or release arms 26 with the goal of ensuring that ground shoes 27, 27’, preferably formed from an electrical“earth” ground material such as copper, remain in frictional contact with the surface of base plate 101 during its progression through central frame portion 20 of apparatus 10.
- ground shoes 27, 27’ preferably formed from an electrical“earth” ground material such as copper
- Figs. 1-2, 5 A and 5B illustrate a portion of central conveyor frame portion 20 between ground assembly 12 and first hopper assembly 13.
- one or more drive rollers 30 are disposed herein.
- drive rollers 30 are vertically adjustable to accommodate and bias a range of thicknesses as defined by base plate 101.
- drive rollers 30 define a camber such that the middle portion of the roller is greater in ter s of diameter than either roller end, resulting in a plate that maintains a consistent, desirable camber angle throughout the cladding process.
- Straightener roller(s) 41 may take a variety of forms, but one preferred embodiment includes a plurality of plates positioned above and below conveyor 11 , with at least the upper roller embodiments biased in the downward direction (for example by tensioner members, hydraulic pressure, or the like), applying pressure to the plate to confirm that it is maintained in the straightest possible configuration, again monitored by one or more sensors communicating with control logic 25.
- a cutting member in the preferred embodiment of plasma cutting torch (not shown) may cut the hardened plate into any size, shape, or repeated width and/or length as determined by control logic 25. Additional steps may include etching the plate with identifying information such as time, date, location, manufacturer, lot/batch numbers or the like, allowing for unparalleled consistency in the production of highly capable hardened metal members.
Abstract
Description
Claims
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2019342006A AU2019342006A1 (en) | 2018-09-17 | 2019-09-17 | Fused overlay plate and method |
SE2150464A SE545772C2 (en) | 2018-09-17 | 2019-09-17 | Apparatus configured to produce fused overlay plates |
MX2021003106A MX2021003106A (en) | 2018-09-17 | 2019-09-17 | Fused overlay plate and method. |
BR112021004871-5A BR112021004871A2 (en) | 2018-09-17 | 2019-09-17 | cast overlay board and method |
CN202311434528.5A CN117464139A (en) | 2018-09-17 | 2019-09-17 | Device for producing cladding sheets |
CN201980059669.9A CN112770868B (en) | 2018-09-17 | 2019-09-17 | Cladding sheet and method |
CA3112050A CA3112050A1 (en) | 2018-09-17 | 2019-09-17 | Fused overlay plate and method |
ZA2021/01442A ZA202101442B (en) | 2018-09-17 | 2021-03-03 | Fused overlay plate and method |
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201862732041P | 2018-09-17 | 2018-09-17 | |
US62/732,041 | 2018-09-17 | ||
US16/359,588 US10493571B1 (en) | 2018-09-17 | 2019-03-20 | Fused overlay plate and method |
US16/359,588 | 2019-03-20 | ||
US201962874569P | 2019-07-16 | 2019-07-16 | |
US62/874,569 | 2019-07-16 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2020060969A1 true WO2020060969A1 (en) | 2020-03-26 |
Family
ID=69887961
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2019/051400 WO2020060969A1 (en) | 2018-09-17 | 2019-09-17 | Fused overlay plate and method |
Country Status (8)
Country | Link |
---|---|
CN (2) | CN112770868B (en) |
AU (1) | AU2019342006A1 (en) |
BR (1) | BR112021004871A2 (en) |
CA (1) | CA3112050A1 (en) |
MX (1) | MX2021003106A (en) |
SE (1) | SE545772C2 (en) |
WO (1) | WO2020060969A1 (en) |
ZA (1) | ZA202101442B (en) |
Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3514961A (en) * | 1968-09-10 | 1970-06-02 | Mastabar Mining Equipment Co L | Mine roof supports |
US5362937A (en) * | 1991-04-18 | 1994-11-08 | Browne George W | Overlaying of plates |
JP2003026173A (en) * | 2001-07-13 | 2003-01-29 | Konica Corp | Film case and camera |
US20090045035A1 (en) * | 2007-08-13 | 2009-02-19 | Magstar Technologies, Inc. | Long roller slip conveyor |
US20100326963A1 (en) * | 2009-06-29 | 2010-12-30 | Lincoln Global, Inc. | Welding device and method |
US20110038974A1 (en) * | 2004-11-24 | 2011-02-17 | Ncc Nano, Llc | Electrical Plating and Catalytic Uses of Metal Nanomaterial Compositions |
US20120006520A1 (en) * | 2010-07-08 | 2012-01-12 | Aventa Technologies Llc | Cooling apparatus for a web deposition system |
US20130001175A1 (en) * | 2007-01-13 | 2013-01-03 | Jk Industries, Llc | Coolant filtration system and method for metal working machines |
US20130273394A1 (en) * | 2011-11-11 | 2013-10-17 | Alcoa, Inc | Apparatus and Method for Imparting Selected Topographies to Aluminum Sheet Metal |
US20170137229A1 (en) * | 2015-11-12 | 2017-05-18 | Flexible Steel Lacing Company | Apparatus and Method for Tracking Conveyor Belts |
US20170368637A1 (en) * | 2016-06-27 | 2017-12-28 | Illinois Tool Works Inc. | Wide path welding, cladding, additive manufacturing |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4505079B2 (en) * | 1999-05-24 | 2010-07-14 | 株式会社アマダ | Roller table with work set function |
BRPI0318555B1 (en) * | 2003-10-21 | 2016-07-12 | Welding Alloys Ltd | Method and apparatus for manufacturing a hard face plate |
JP2008143717A (en) * | 2008-01-24 | 2008-06-26 | Hirata Corp | Roller type conveyor |
CN101880927B (en) * | 2010-04-23 | 2012-01-04 | 江苏开利地毯股份有限公司 | Method for producing fine denier terylene BCF filaments and spinning plate |
CN101985194A (en) * | 2010-11-19 | 2011-03-16 | 天津市永昌焊丝有限公司 | Surfacing flux special for alloy powder transition strip surfacing |
CN202351070U (en) * | 2011-12-12 | 2012-07-25 | 中联重科股份有限公司 | Testing apparatus for spreading machine |
TWI495534B (en) * | 2012-05-14 | 2015-08-11 | Nat Univ Chung Hsing | Hard submerged arc welding equipment |
CN108489744A (en) * | 2018-05-15 | 2018-09-04 | 中铁四局集团电气化工程有限公司 | A kind of cold cunning of rubber tire rail APM system collection, limit detection Multifunctional sliding trolley |
-
2019
- 2019-09-17 MX MX2021003106A patent/MX2021003106A/en unknown
- 2019-09-17 CN CN201980059669.9A patent/CN112770868B/en active Active
- 2019-09-17 CA CA3112050A patent/CA3112050A1/en active Pending
- 2019-09-17 WO PCT/US2019/051400 patent/WO2020060969A1/en active Application Filing
- 2019-09-17 SE SE2150464A patent/SE545772C2/en unknown
- 2019-09-17 CN CN202311434528.5A patent/CN117464139A/en active Pending
- 2019-09-17 AU AU2019342006A patent/AU2019342006A1/en active Pending
- 2019-09-17 BR BR112021004871-5A patent/BR112021004871A2/en unknown
-
2021
- 2021-03-03 ZA ZA2021/01442A patent/ZA202101442B/en unknown
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3514961A (en) * | 1968-09-10 | 1970-06-02 | Mastabar Mining Equipment Co L | Mine roof supports |
US5362937A (en) * | 1991-04-18 | 1994-11-08 | Browne George W | Overlaying of plates |
JP2003026173A (en) * | 2001-07-13 | 2003-01-29 | Konica Corp | Film case and camera |
US20110038974A1 (en) * | 2004-11-24 | 2011-02-17 | Ncc Nano, Llc | Electrical Plating and Catalytic Uses of Metal Nanomaterial Compositions |
US20130001175A1 (en) * | 2007-01-13 | 2013-01-03 | Jk Industries, Llc | Coolant filtration system and method for metal working machines |
US20090045035A1 (en) * | 2007-08-13 | 2009-02-19 | Magstar Technologies, Inc. | Long roller slip conveyor |
US20100326963A1 (en) * | 2009-06-29 | 2010-12-30 | Lincoln Global, Inc. | Welding device and method |
US20120006520A1 (en) * | 2010-07-08 | 2012-01-12 | Aventa Technologies Llc | Cooling apparatus for a web deposition system |
US20130273394A1 (en) * | 2011-11-11 | 2013-10-17 | Alcoa, Inc | Apparatus and Method for Imparting Selected Topographies to Aluminum Sheet Metal |
US20170137229A1 (en) * | 2015-11-12 | 2017-05-18 | Flexible Steel Lacing Company | Apparatus and Method for Tracking Conveyor Belts |
US20170368637A1 (en) * | 2016-06-27 | 2017-12-28 | Illinois Tool Works Inc. | Wide path welding, cladding, additive manufacturing |
Also Published As
Publication number | Publication date |
---|---|
MX2021003106A (en) | 2021-05-13 |
SE545772C2 (en) | 2024-01-09 |
CN117464139A (en) | 2024-01-30 |
CN112770868B (en) | 2023-10-27 |
SE2150464A1 (en) | 2021-04-15 |
CA3112050A1 (en) | 2020-03-26 |
AU2019342006A1 (en) | 2021-03-25 |
ZA202101442B (en) | 2022-08-31 |
BR112021004871A2 (en) | 2021-06-01 |
CN112770868A (en) | 2021-05-07 |
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