WO2020057211A1 - Oil cylinder sliding device provided in integrated steel platform formwork, and construction method therefor - Google Patents

Oil cylinder sliding device provided in integrated steel platform formwork, and construction method therefor Download PDF

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Publication number
WO2020057211A1
WO2020057211A1 PCT/CN2019/092626 CN2019092626W WO2020057211A1 WO 2020057211 A1 WO2020057211 A1 WO 2020057211A1 CN 2019092626 W CN2019092626 W CN 2019092626W WO 2020057211 A1 WO2020057211 A1 WO 2020057211A1
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WO
WIPO (PCT)
Prior art keywords
oil cylinder
cylinder
sliding
flange
support
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PCT/CN2019/092626
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French (fr)
Chinese (zh)
Inventor
龚剑
马静
扶新立
杨德生
刘鑫
秦鹏飞
Original Assignee
上海建工集团股份有限公司
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Application filed by 上海建工集团股份有限公司 filed Critical 上海建工集团股份有限公司
Publication of WO2020057211A1 publication Critical patent/WO2020057211A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G3/00Scaffolds essentially supported by building constructions, e.g. adjustable in height
    • E04G3/28Mobile scaffolds; Scaffolds with mobile platforms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G5/00Component parts or accessories for scaffolds
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G3/00Scaffolds essentially supported by building constructions, e.g. adjustable in height
    • E04G3/28Mobile scaffolds; Scaffolds with mobile platforms
    • E04G2003/286Mobile scaffolds; Scaffolds with mobile platforms mobile vertically

Definitions

  • the invention belongs to the technical field of building construction, and particularly relates to a sliding device with a built-in oil cylinder of an integral steel platform formwork and a construction method thereof.
  • the tube support type integral steel platform formwork equipment is widely used in the construction of super high-rise complex core tubes.
  • the equipment achieves climbing through the force conversion of the alternate support function of the tube support system and the steel beam climbing system.
  • the long-stroke double-acting hydraulic oil cylinder is built between the cylinder support system and the steel beam climbing system.
  • the lower end of the cylinder piston rod is connected to the climbing steel beam of the steel beam climbing system through a spherical bearing.
  • the upper end of the cylinder block is connected to the cylinder through a flange
  • the cross reaction steel beam of the fourth-layer steel beam of the cylinder supporting force beam of the frame support system is bolted.
  • the long-stroke double-acting hydraulic oil cylinder is the core device equipped with automatic climbing, which is directly related to the safe operation of the steel platform formwork.
  • the upper flange bolt of the oil cylinder is fixed to the cross steel beam part of the fourth layer steel beam (counting from the top) of the cylinder support system.
  • the purpose of the present invention is to provide a built-in cylinder sliding device of a steel platform formwork and a construction method thereof, in order to solve the need to cut a cross steel beam portion of a reaction beam of a cylinder above a cylinder when replacing, adding, or removing a cylinder in a steel platform. Problems that damage the integrity of the steel platform formwork.
  • the present invention provides the following technical solutions:
  • a built-in oil cylinder sliding device for an integral steel platform formwork is used for disassembling and installing an oil cylinder between a climbing steel beam of a steel beam climbing system and a cylinder reaction force beam of a cylinder support system, including a pair of sliding rails and a
  • the oil cylinder includes a cylinder body and a piston rod whose upper end passes through the cylinder body.
  • a flange plate is provided on the upper end of the cylinder body, and the upper end of the cylinder body reacts with the oil cylinder through the flange plate.
  • the cross steel beam portion of the beam is bolted.
  • the lower end of the piston rod is provided with a spherical bearing.
  • the lower end of the piston rod is bolted with the climbing steel beam through a spherical bearing.
  • the sliding track is fixedly arranged on the cylinder. Below the force beam, the sliding trolley can support the oil cylinder through a supporting flange after the cross steel beam portion of the oil cylinder and the reaction force beam of the oil cylinder and the climbing steel beam are disconnected, and the sliding trolley can move along the The sliding track moves so that the oil cylinder leaves or faces the cross steel beam portion of the reaction force beam of the oil cylinder.
  • the sliding cart includes a vehicle body, wheels, and a detachable oil cylinder support portion provided on the vehicle body, and the wheels are provided on the vehicle body. Below the four corners, the wheels of the skid cart can move along the corresponding skid track.
  • the car body includes a rectangular frame.
  • the rectangular frame is vertically connected by two beams and two side beams. Therefore, the detachable oil cylinder support portion includes two support beams arranged in parallel, the support beams are vertically arranged between the two beams by bolts, and the cylinder body of the oil cylinder can pass through the space surrounded by the beams and the support beams. And the beam and the support beam can support the flange together.
  • the reaction force beam of the oil cylinder includes two longitudinal beam pairs and two transverse beam pairs, and the ends of the longitudinal beam pairs and the transverse beam pairs are vertically connected to form one unit.
  • the cross steel beam portion In a square area where the cross steel beam portion is provided, four ends of the cross steel beam portion are respectively vertically connected to the middle positions of the four sides of the square area, and a plurality of applications are provided in the middle portion of the cross steel beam portion.
  • the longitudinal beam pair and the transverse beam pair are both connected through a plurality of connecting rods.
  • the sliding track is parallel to the longitudinal beam pair or the transverse beam pair, and the sliding track is from the cross steel beam of the reaction force beam of the oil cylinder
  • the lower part of the part extends horizontally to the adjacent adjacent span.
  • one end of the sliding track is fixedly connected to the supporting column of the cylinder frame supporting system, and the other end is connected with the longitudinal beam pair or the transverse beam through a vertical link For fixed connection.
  • the integrated steel platform formwork built-in oil cylinder sliding device further includes a lifting ring, the lifting ring is arched, both ends of the lifting ring are screws, and the two ends of the lifting ring respectively extend into the flange.
  • the corresponding bolt holes of the disc are locked by nuts.
  • the invention also discloses a construction method of the integrated steel platform formwork built-in oil cylinder sliding device, which includes the following steps:
  • Step 1 The sliding track is fixedly disposed below the reaction force beam of the oil cylinder, and the sliding track extends horizontally from the lower part of the cross steel beam of the reaction force beam of the oil cylinder to the adjacent adjacent spans;
  • Step 2 Remove the aisle boards of each floor of the support system corresponding to the cylinders above the adjacent span;
  • Step 3 Install a sliding trolley on the sliding track so that the sliding trolley is sleeved on the outside of the cylinder and below the flange;
  • Step four remove the bolt between the flange at the upper end of the cylinder and the cross steel beam portion of the reaction beam of the oil cylinder, so that the flange of the oil cylinder is supported on the sliding trolley;
  • Step five Remove the bolt between the spherical support at the lower end of the piston rod and the climbing steel beam, retract the piston rod and remove the oil pipe from the oil cylinder;
  • Step six use a manual or electric method to drive the sliding trolley to translate the oil cylinder to the adjacent adjacent span;
  • Step seven install a lifting ring on the flange, and connect the tower crane with the lifting ring;
  • Step eight Lift the restriction of the sliding trolley on the lifting cylinder and lift the cylinder upward;
  • Step 9 After replacing the oil cylinder, lift the new oil cylinder to the adjacent adjacent span;
  • Step 10 Reassemble the sliding trolley so that the sliding trolley can support the flange on the upper end of the cylinder;
  • Step 11 Remove the rings on the flange
  • Step twelve use a manual or electric method to drive the sliding trolley to translate the oil cylinder below the cross steel beam;
  • Step 13 Bolt the flange at the upper end of the cylinder to the cross steel beam of the reaction force beam of the oil cylinder, extend the piston rod, bolt the ball bearing at the lower end of the piston rod to the climbing steel beam, and connect the oil pipe to the oil cylinder. on.
  • the sliding cart includes a vehicle body, wheels, and a detachable oil cylinder supporting portion provided on the vehicle body, and the wheels are disposed on the vehicle body. Below the four corners of the car body, the wheels of the skid cart can move along the corresponding slip track.
  • the car body includes a rectangular frame, which is composed of two cross beams and two side beams through bolts. It is vertically connected.
  • the detachable oil cylinder support portion includes two support beams arranged in parallel. The support beams are vertically arranged between the two beams by bolts.
  • the cylinder body of the oil cylinder can pass through the beams and the support beams.
  • the space and the cross beam and the support beam can support the flange together.
  • the lifting of the restriction on the lifting cylinder by the sliding cart means removing the bolt between the support beam and the cross beam and removing the support beam.
  • the method further includes removing the sliding trolley and the sliding track.
  • the integrated steel platform formwork provided by the present invention has a built-in oil cylinder sliding device.
  • the sliding cart can climb and climb at the cross steel beam portion of the oil cylinder and the reaction beam of the oil cylinder.
  • the cylinders are supported by the support flange.
  • the sliding trolley moves the cylinders away along the sliding track or faces the cross steel beam of the reaction beam of the cylinders.
  • the construction method of the built-in oil cylinder slip device of the integral steel platform formwork provided by the present invention is that the slip rail is fixedly arranged below the reaction beam of the oil cylinder, and the slip track is from below the cross steel beam portion of the reaction force beam of the oil cylinder Extend horizontally to adjacent adjacent spans; remove the aisle boards of each layer of the tube support system corresponding to the above adjacent spans; install a sliding trolley on the sliding track, so that the sliding trolley is set on the outside of the cylinder and is located in the method Under the blue plate; remove the bolt between the flange at the upper end of the cylinder and the cross steel beam of the reaction beam of the oil cylinder, so that the flange of the oil cylinder is supported on the sliding cart; the sliding cart is driven manually or electrically , Translate the oil cylinder to the adjacent adjacent span to lift out the oil cylinder for replacement; after replacing the oil cylinder, hang the new oil cylinder to the adjacent adjacent span; reassemble the sliding trolley so that the sliding trolley can support the flange on the upper
  • FIG. 1 is a use state diagram of a built-in cylinder sliding device of an integral steel platform formwork according to an embodiment of the present invention
  • FIG. 2 is a schematic plan view of a partial structure of a reaction beam of an oil cylinder in an embodiment of the present invention
  • FIG. 3 is a schematic diagram of a vertical structure of a sliding track and a sliding cart according to an embodiment of the present invention
  • FIG. 4 is a schematic diagram taken along A-A in FIG. 3; FIG.
  • FIG. 5 is a schematic structural diagram of an elevation of a sliding trolley according to an embodiment of the present invention.
  • Fig. 6 is a schematic diagram taken along the line B-B in Fig. 5;
  • FIG. 7 is a schematic diagram of the C-C direction of FIG. 5;
  • FIG. 8 is a schematic structural diagram of a step of a construction method of an integrated steel platform formwork built-in oil cylinder sliding device according to an embodiment of the present invention.
  • FIG. 9 is a schematic structural diagram of the third step of the construction method of the integrated steel platform formwork built-in oil cylinder sliding device according to an embodiment of the present invention.
  • FIG. 10 is a schematic structural view of a seventh step in a construction method of a built-in cylinder slip device of an integral steel platform formwork according to an embodiment of the present invention
  • this embodiment discloses a built-in steel platform slip device for an integral steel platform formwork, which is used for disassembling the climbing steel beam 1 and the cylinder reaction force of the cylinder support system provided in the steel beam climbing system.
  • the cylinder 5 between the beams 2, the bottom steel beam 12 of the tube support system and the end of the climbing steel beam 1 of the steel beam climbing system are respectively provided with corresponding reserved openings that can penetrate into the core tube shear wall 9
  • the telescopic bull's leg, the oil cylinder 5 alternately lifts the cylinder reaction force beam 2 of the cylinder support system and the steel beam climbing system's climbing steel beam 1 to achieve the climbing of the overall steel platform formwork.
  • the integrated steel platform mold frame built-in oil cylinder sliding device includes a pair of sliding rails 3 and a sliding carriage 4.
  • the oil cylinder 5 includes a cylinder block 51 and a piston rod 52 whose upper end is passed through the cylinder block 51.
  • the upper end of the cylinder block 51 is provided with a flange plate 6, the upper end of the cylinder block 51 is bolted to the cross steel beam portion 21 of the cylinder reaction force beam 2 through the flange plate 6, and the lower end of the piston rod 52 is provided with Spherical bearing 7, the lower end of the piston rod 52 is bolted to the climbing steel beam 1 through the spherical bearing 7,
  • the sliding track 3 is fixedly disposed below the reaction force beam 2 of the cylinder, and the sliding track 3 Horizontally extending from below the cross steel beam portion 21 of the cylinder reaction force beam 2 to the peripheral adjacent span 24, that is, the peripheral adjacent area, the skid cart 4 can cross the steel beam of the cylinder 5 and the cylinder reaction force beam 2 After the bolts 21 and the
  • the integrated steel platform formwork provided in this embodiment has a built-in cylinder sliding device.
  • the sliding trolley 4 can be mounted on the cylinder 5 and the cylinder reaction force beam 2.
  • the cross steel beam portion 21 and the climbing steel beam 1 respectively support the oil cylinder 5 through the support flange 6 after the bolt connection is released.
  • the sliding trolley 4 moves the oil cylinder 5 away or faces the oil cylinder by moving along the sliding track 3
  • the cross steel beam part 21 of the force beam 2 can be replaced when the oil cylinder 5 follows the sliding trolley 4 and leaves the cross steel beam part 21 of the reaction force beam 2 of the oil cylinder.
  • the cylinder 5 is lifted off and replaced with a new cylinder 5, so that the vertical lifting of the cylinder 5 is realized without cutting the cross steel beam portion 21 above the cylinder 5, so as not to damage the integrity of the overall steel platform formwork. Under the premise, the replacement, addition and removal of the oil cylinder 5 are realized.
  • the sliding trolley 4 includes a vehicle body 41, a wheel 42 and a detachable oil cylinder support portion provided on the vehicle body 41, and the wheel 42 It is arranged below the four corners of the vehicle body 41.
  • the wheels 42 of the sliding trolley 4 can move along the corresponding sliding track 3.
  • the vehicle body 41 includes a rectangular frame, which is composed of two beams. 411 and two side beams 412 are vertically connected by bolts.
  • the detachable oil cylinder support portion includes two support beams 43 arranged in parallel. The support beams 43 are vertically arranged between the two beams 411 by bolts.
  • the cylinder block 51 of the oil cylinder 5 can pass through the space surrounded by the cross beam 411 and the support beam 43 and the cross beam 411 and the support beam 43 can support the flange 6 together, that is, the support beam 43 and the cross beam 411 surround
  • the formed rectangular area is smaller than the outer diameter of the flange plate 6 and larger than the outer diameter of the cylinder block 51 of the oil cylinder 5. Since the support beam 43 is vertically arranged between the two cross beams 411 by bolts, the support beam 43 can be conveniently installed on the cross beam 411, thereby supporting the flange plate 6, and the support beam 43 can also be conveniently installed. It is removed from the cross beam 411 to facilitate vertical lifting of the cylinder 5.
  • the cylinder reaction force beam 2 includes two longitudinal beam pairs 22 and two transverse beam pairs 23, and ends of the longitudinal beam pairs 22 and the transverse beam pairs 23.
  • the vertical connection forms a square area for setting the cross steel beam portion 21.
  • the cross steel beam portion 21 includes two steel beams connected vertically. The four end portions of the cross steel beam portion 21 are vertically connected to each other. In the middle of the four sides of the square area, a plurality of bolt holes for bolt connection with the flange plate 6 are opened in the middle of the cross steel beam portion 21, and the longitudinal beam pair 22 and the transverse beam pair 23 are both Connected by several connecting rods.
  • the space separated by the transverse beam pair 23 on the longitudinal beam pair 22, the space separated by the transverse beam and the connecting rod, and the space separated by adjacent connecting rods are respectively used as a span.
  • the space separated by the longitudinal beam pair 22 on the transverse beam pair 23, the space separated by the transverse beam and the connecting rod, and the space separated by adjacent connecting rods are respectively used as a span.
  • the sliding rail 3 and the longitudinal beam pair 22 or The transverse beam pairs 23 are parallel, and the sliding track 3 extends horizontally from below the cross steel beam part 21 of the cylinder reaction beam 2 to the adjacent adjacent span 24.
  • one end of the slide rail 3 is fixedly connected to the support column 10 of the cylinder support system, and the other end is opposed to the longitudinal beam by a vertical link 11 22 or transverse beam pairs 23 are fixedly connected, so that the stable connection of the sliding rail 3 and the cylinder support system can be achieved, thereby improving the use safety of the built-in cylinder sliding device of the overall steel platform formwork.
  • the above-mentioned integrated steel platform formwork built-in oil cylinder sliding device further includes a hoist ring 8, which is arched, and both ends of the ring 8 are screw rods.
  • the two ends of the suspension ring 8 respectively extend into corresponding bolt holes of the flange 6 and are locked by nuts.
  • This embodiment also discloses a construction method of the integrated steel platform formwork built-in oil cylinder sliding device, which includes the following steps:
  • Step 1 Please refer to FIG. 8 for reference.
  • the sliding rail 3 is fixedly arranged below the reaction beam 2 of the hydraulic cylinder.
  • the sliding track 3 extends horizontally from below the cross steel beam portion 21 of the reaction beam 2 of the hydraulic cylinder to Peripheral adjacent spans 24;
  • Step two remove the aisle boards (not labeled) of each layer of the support system corresponding to the cylinder support above the adjacent span;
  • Step three please refer to FIG. 9 and install the sliding trolley 4 on the sliding rail 3 so that the sliding trolley 4 is set on the outside of the cylinder 5 and below the flange 6;
  • Step four remove the bolt between the flange 6 at the upper end of the cylinder body 51 and the cross steel beam portion 21 of the cylinder reaction force beam 2 so that the flange 6 of the cylinder 5 is supported on the sliding carriage 4;
  • Step five remove the bolt between the spherical support 7 at the lower end of the piston rod 52 and the climbing steel beam 1, retract the piston rod 52 and remove the oil pipe (not labeled) on the oil cylinder 5;
  • Step 6 Drive the sliding trolley 4 by manual or electric means, and translate the oil cylinder 5 to the adjacent adjacent span 24;
  • Step Seven please refer to FIG. 10, and install the lifting ring 8 on the flange 6, and the tower crane connects the lifting ring 8;
  • Step eight lifting the restriction of the sliding trolley 4 on the lifting cylinder 5 and lifting the cylinder 5 upward;
  • Step 9 After replacing the oil cylinder 5, lift the new oil cylinder 5 to the adjacent adjacent span 24;
  • Step ten reassemble the sliding cart 4 so that the sliding cart 4 can support the flange 6 at the upper end of the oil cylinder 5;
  • Step eleven remove the ring 8 on the flange 6;
  • Step twelve the sliding trolley 4 is driven by manual or electric means, and the oil cylinder 5 is translated below the cross steel beam portion 21;
  • Step thirteen bolt the flange 6 on the upper end of the cylinder block 51 to the cross steel beam portion 21 of the reaction force beam 2 of the oil cylinder, extend the piston rod 52, and attach the spherical support 7 on the lower end of the piston rod 52 to the bolt of the climbing steel beam 1. Connect and connect the oil pipe to the oil cylinder 5.
  • the construction method for the built-in steel cylinder slip device of the integral steel platform formwork is to fix the slide rail 3 below the cylinder reaction force beam 2, which slides from the cross of the cylinder reaction force beam 2
  • the lower part of the steel beam portion 21 extends horizontally to the adjacent adjacent span 24; removes the aisle boards of each layer of the tube rack support system corresponding to the above adjacent span; and installs a sliding trolley 4 on the sliding track 3 so that the sliding trolley 4 sets are set on the outside of the cylinder 5 and below the flange 6; the bolts between the flange 6 at the upper end of the cylinder body 51 and the cross steel beam portion 21 of the cylinder reaction force beam 2 are removed to make the flange of the cylinder 5
  • the disc 6 is supported on the sliding trolley 4; the sliding trolley 4 is driven by manual or electric means, and the cylinder 5 is translated to the adjacent adjacent span 24 to lift out the cylinder 5 for replacement; after replacing the cylinder 5, lift the new cylinder 5 To the adjacent adjacent span 24; reassemble the sliding trolley 4 so that the
  • the sliding trolley 4 includes a vehicle body 41, a wheel 42 and a detachable hydraulic cylinder support portion provided in the middle of the vehicle body 41.
  • the wheels 42 are disposed below the four corners of the vehicle body 41.
  • the wheels 42 of the sliding trolley 4 can move along the corresponding sliding track 3.
  • the vehicle body 41 includes a rectangular frame.
  • Two cross beams 411 and two side beams 412 are vertically connected by bolts.
  • the detachable oil cylinder support portion includes two support beams 43 arranged in parallel.
  • the support beams 43 are vertically arranged on the two beams 411 by bolts.
  • the cylinder block 51 of the oil cylinder 5 can pass through the space surrounded by the cross beam 411 and the support beam 43 and the cross beam 411 and the support beam 43 can support the flange 6 together.
  • the restriction of the oil cylinder 5 refers to removing the bolt between the support beam 43 and the cross beam 411 and removing the support beam 43.
  • the method further includes removing the sliding trolley 4 and the sliding track 3. Therefore, the sliding trolley 4 and the sliding track 3 can be installed at other positions to replace the oil cylinder 5 at other positions, so as to achieve the purpose of recycling and saving costs.

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Abstract

An oil cylinder sliding device provided in an integrated steel platform formwork and a construction method therefor. The sliding device comprises a pair of sliding rails (3) and a sliding trolley (4); an oil cylinder (5) comprises a cylinder body (51) and a piston rod (52) with an upper end penetrating through the cylinder body (51); the upper end of the cylinder body (51) is provided with a flange (6); the upper end of the cylinder body (51) is in bolt connection with the cross steel beam part (21) of an oil cylinder reaction force beam (2) by means of the flange (6); the lower end of the piston rod (52) is provided with a spherical support (7); the lower end of the piston rod (52) is in bolt connection with a climbing steel beam (1) by means of the spherical support (7); the sliding rail (3) is fixedly provided below the oil cylinder reaction force beam (2); the sliding trolley (4) can support the oil cylinder (5) by supporting the flange (6) after the oil cylinder (5) is separately unbolted with the cross steel beam part (21) of the oil cylinder reaction force beam (2) and the climbing steel beam (1); the sliding trolley (4) can move along the sliding rails (3), so that the oil cylinder (5) moves away from or faces directly the cross steel beam part (21) of the oil cylinder reaction force beam (2). The construction method comprises the steps of mounting and connecting all the structural components in the sliding device. The sliding device can realize the replacing, adding, and dismounting of the oil cylinder without destroying the integrity of the integrated steel platform formwork.

Description

一种整体钢平台模架内置油缸滑移装置及其施工方法Sliding device for built-in oil cylinder of integral steel platform formwork and construction method thereof 技术领域Technical field
本发明属于建筑施工技术领域,尤其涉及一种整体钢平台模架内置油缸滑移装置及其施工方法。The invention belongs to the technical field of building construction, and particularly relates to a sliding device with a built-in oil cylinder of an integral steel platform formwork and a construction method thereof.
背景技术Background technique
筒架支撑式整体钢平台模架装备广泛应用于超高层复杂核心筒施工中,装备通过筒架支撑系统与钢梁爬升系统的交替支撑作用进行受力转换实现爬升。长行程双作用液压油缸内置于筒架支撑系统与钢梁爬升系统之间,油缸活塞杆的下端与钢梁爬升系统的爬升钢梁通过球形支座连接,油缸缸体上端通过法兰盘与筒架支撑系统的油缸反力梁即第4层钢梁的十字钢梁部螺栓连接。The tube support type integral steel platform formwork equipment is widely used in the construction of super high-rise complex core tubes. The equipment achieves climbing through the force conversion of the alternate support function of the tube support system and the steel beam climbing system. The long-stroke double-acting hydraulic oil cylinder is built between the cylinder support system and the steel beam climbing system. The lower end of the cylinder piston rod is connected to the climbing steel beam of the steel beam climbing system through a spherical bearing. The upper end of the cylinder block is connected to the cylinder through a flange The cross reaction steel beam of the fourth-layer steel beam of the cylinder supporting force beam of the frame support system is bolted.
长行程双作用液压油缸是装备自动爬升的核心装置,直接关系到钢平台模架的安全运行。由于油缸上端法兰盘螺栓固定于筒架支撑系统第4层钢梁(从上往下数)的十字钢梁部上。The long-stroke double-acting hydraulic oil cylinder is the core device equipped with automatic climbing, which is directly related to the safe operation of the steel platform formwork. The upper flange bolt of the oil cylinder is fixed to the cross steel beam part of the fourth layer steel beam (counting from the top) of the cylinder support system.
在整个施工周期中,若出现个别油缸受力过大安全系数不足需要置换、核心筒空中变形需要新增油缸、钢平台高空拆除油缸等问题时,在不破坏第4层钢梁的情况下无法垂直进行吊装。During the entire construction cycle, if individual cylinders are subjected to excessive stress, insufficient safety factors need to be replaced, core cylinders need to be replaced with new cylinders when they are deformed in the air, and steel platforms are to be removed at high altitude, it is not possible without destroying the fourth-tier steel beam Hoist vertically.
因此,如何提供一种在不需要切割油缸上方十字钢梁部前提下,可以垂直吊运油缸,从而实现油缸的置换、新增、拆除的整体钢平台模架内置油缸滑移装置及其施工方法,已成为建筑施工界需进一步完善优化的技术问题。Therefore, how to provide a built-in cylinder sliding device for the integral steel platform mold frame that can replace, add, and remove the cylinder without the need to cut the cross steel beam above the cylinder, and a construction method thereof , Has become a technical problem that needs to be further improved and optimized in the construction industry.
发明内容Summary of the Invention
本发明的目的在于提供一种整体钢平台模架内置油缸滑移装置及其施工方法,以解决钢平台内置换、新增、拆除油缸时需要切割油缸上方油缸反力梁 的十字钢梁部导致破坏钢平台模架整体性的问题。The purpose of the present invention is to provide a built-in cylinder sliding device of a steel platform formwork and a construction method thereof, in order to solve the need to cut a cross steel beam portion of a reaction beam of a cylinder above a cylinder when replacing, adding, or removing a cylinder in a steel platform. Problems that damage the integrity of the steel platform formwork.
为解决上述技术问题,本发明提供如下技术方案:To solve the above technical problems, the present invention provides the following technical solutions:
一种整体钢平台模架内置油缸滑移装置,用于拆装设置于钢梁爬升系统的爬升钢梁和筒架支撑系统的油缸反力梁之间的油缸,包括一对滑移轨道和一滑移小车,所述油缸包括缸体和上端穿设于缸体内的活塞杆,所述缸体的上端设有法兰盘,所述缸体的上端通过法兰盘与所述油缸反力梁的十字钢梁部螺栓连接,所述活塞杆的下端设有球形支座,所述活塞杆的下端通过球形支座与所述爬升钢梁螺栓连接,所述滑移轨道固定设置于油缸反力梁的下方,所述滑移小车能够在所述油缸与油缸反力梁的十字钢梁部以及爬升钢梁分别解除螺栓连接后通过支撑法兰盘支撑所述油缸,滑移小车能够沿着滑移轨道移动,使油缸离开或者正对所述油缸反力梁的十字钢梁部。A built-in oil cylinder sliding device for an integral steel platform formwork is used for disassembling and installing an oil cylinder between a climbing steel beam of a steel beam climbing system and a cylinder reaction force beam of a cylinder support system, including a pair of sliding rails and a For a sliding trolley, the oil cylinder includes a cylinder body and a piston rod whose upper end passes through the cylinder body. A flange plate is provided on the upper end of the cylinder body, and the upper end of the cylinder body reacts with the oil cylinder through the flange plate. The cross steel beam portion of the beam is bolted. The lower end of the piston rod is provided with a spherical bearing. The lower end of the piston rod is bolted with the climbing steel beam through a spherical bearing. The sliding track is fixedly arranged on the cylinder. Below the force beam, the sliding trolley can support the oil cylinder through a supporting flange after the cross steel beam portion of the oil cylinder and the reaction force beam of the oil cylinder and the climbing steel beam are disconnected, and the sliding trolley can move along the The sliding track moves so that the oil cylinder leaves or faces the cross steel beam portion of the reaction force beam of the oil cylinder.
优选的,在上述的整体钢平台模架内置油缸滑移装置中,所述滑移小车包括车体、车轮以及设置于车体上的可拆卸式油缸支撑部,所述车轮设置于车体的四个角部下方,所述滑移小车的车轮能够沿着对应的滑移轨道移动,所述车体包括一矩形框架,所述矩形框架由两根横梁与两根边梁通过螺栓垂直连接而成,所述可拆卸式油缸支撑部包括两根平行设置的支撑梁,所述支撑梁通过螺栓垂直设置于两根横梁之间,所述油缸的缸体能够穿越横梁与支撑梁围成的空间且所述横梁和支撑梁能够共同支撑所述法兰盘。Preferably, in the above-mentioned integrated steel platform mold frame built-in cylinder sliding device, the sliding cart includes a vehicle body, wheels, and a detachable oil cylinder support portion provided on the vehicle body, and the wheels are provided on the vehicle body. Below the four corners, the wheels of the skid cart can move along the corresponding skid track. The car body includes a rectangular frame. The rectangular frame is vertically connected by two beams and two side beams. Therefore, the detachable oil cylinder support portion includes two support beams arranged in parallel, the support beams are vertically arranged between the two beams by bolts, and the cylinder body of the oil cylinder can pass through the space surrounded by the beams and the support beams. And the beam and the support beam can support the flange together.
优选的,在上述的整体钢平台模架内置油缸滑移装置中,所述油缸反力梁包括两纵向梁对和两横向梁对,纵向梁对和横向梁对的端部垂直连接形成一个用于设置所述十字钢梁部的正方形区域,所述十字钢梁部的四个端部分别垂直连接于所述正方形区域的四个边的中部位置,所述十字钢梁部的中部开设若干用于与法兰盘螺栓连接的螺栓孔,所述纵向梁对与所述横向梁对均通过若干连接杆连接。Preferably, in the above-mentioned integral steel platform formwork built-in oil cylinder sliding device, the reaction force beam of the oil cylinder includes two longitudinal beam pairs and two transverse beam pairs, and the ends of the longitudinal beam pairs and the transverse beam pairs are vertically connected to form one unit. In a square area where the cross steel beam portion is provided, four ends of the cross steel beam portion are respectively vertically connected to the middle positions of the four sides of the square area, and a plurality of applications are provided in the middle portion of the cross steel beam portion. For the bolt holes that are bolted to the flange, the longitudinal beam pair and the transverse beam pair are both connected through a plurality of connecting rods.
优选的,在上述的整体钢平台模架内置油缸滑移装置中,所述滑移轨道与所述纵向梁对或者横向梁对相平行,所述滑移轨道从油缸反力梁的十字钢梁部的下方水平延伸至周边相邻跨。Preferably, in the above-mentioned integral steel platform formwork built-in oil cylinder sliding device, the sliding track is parallel to the longitudinal beam pair or the transverse beam pair, and the sliding track is from the cross steel beam of the reaction force beam of the oil cylinder The lower part of the part extends horizontally to the adjacent adjacent span.
优选的,在上述的整体钢平台模架内置油缸滑移装置中,所述滑移轨道的一端与筒架支撑系统的支撑柱固定连接,另一端通过竖向连杆与纵向梁对或者横向梁对固定连接。Preferably, in the above-mentioned integrated steel platform formwork built-in cylinder sliding device, one end of the sliding track is fixedly connected to the supporting column of the cylinder frame supporting system, and the other end is connected with the longitudinal beam pair or the transverse beam through a vertical link For fixed connection.
优选的,在上述的整体钢平台模架内置油缸滑移装置中,还包括一吊环,所述吊环呈拱形,所述吊环的两端为螺杆,所述吊环的两端分别伸入法兰盘的对应螺栓孔并通过螺母锁紧。Preferably, in the above-mentioned integrated steel platform formwork built-in oil cylinder sliding device, it further includes a lifting ring, the lifting ring is arched, both ends of the lifting ring are screws, and the two ends of the lifting ring respectively extend into the flange. The corresponding bolt holes of the disc are locked by nuts.
本发明还公开了一种如上所述的整体钢平台模架内置油缸滑移装置的施工方法,包括如下步骤:The invention also discloses a construction method of the integrated steel platform formwork built-in oil cylinder sliding device, which includes the following steps:
步骤一,将所述滑移轨道固定设置于油缸反力梁的下方,所述滑移轨道从油缸反力梁的十字钢梁部的下方水平延伸至周边相邻跨;Step 1: The sliding track is fixedly disposed below the reaction force beam of the oil cylinder, and the sliding track extends horizontally from the lower part of the cross steel beam of the reaction force beam of the oil cylinder to the adjacent adjacent spans;
步骤二,拆除所述相邻跨上方对应的筒架支撑系统的各层走道板;Step 2: Remove the aisle boards of each floor of the support system corresponding to the cylinders above the adjacent span;
步骤三,在滑移轨道上安装滑移小车,使得滑移小车套设于油缸的外侧且位于法兰盘的下方;Step 3: Install a sliding trolley on the sliding track so that the sliding trolley is sleeved on the outside of the cylinder and below the flange;
步骤四,拆除缸体上端的法兰盘与油缸反力梁的十字钢梁部之间的螺栓,使得油缸的法兰盘支撑于滑移小车上;Step four: remove the bolt between the flange at the upper end of the cylinder and the cross steel beam portion of the reaction beam of the oil cylinder, so that the flange of the oil cylinder is supported on the sliding trolley;
步骤五,拆除活塞杆下端的球形支座与爬升钢梁之间的螺栓,回缩活塞杆并拆除油缸上的油管;Step five: Remove the bolt between the spherical support at the lower end of the piston rod and the climbing steel beam, retract the piston rod and remove the oil pipe from the oil cylinder;
步骤六,采用人工或者电动方式带动滑移小车,将油缸平移至周边相邻跨;Step six: use a manual or electric method to drive the sliding trolley to translate the oil cylinder to the adjacent adjacent span;
步骤七,在法兰盘上安装吊环,塔吊连接所述吊环;Step seven: install a lifting ring on the flange, and connect the tower crane with the lifting ring;
步骤八,解除滑移小车对吊装油缸的限制,向上吊出油缸;Step eight: Lift the restriction of the sliding trolley on the lifting cylinder and lift the cylinder upward;
步骤九,更换油缸后,将新的油缸吊至周边相邻跨;Step 9: After replacing the oil cylinder, lift the new oil cylinder to the adjacent adjacent span;
步骤十,重新组装滑移小车使得滑移小车能够支撑所述油缸上端的法兰盘;Step 10: Reassemble the sliding trolley so that the sliding trolley can support the flange on the upper end of the cylinder;
步骤十一,拆除法兰盘上的吊环;Step 11: Remove the rings on the flange;
步骤十二,采用人工或者电动方式带动滑移小车,将油缸平移至十字钢梁部下方;Step twelve: use a manual or electric method to drive the sliding trolley to translate the oil cylinder below the cross steel beam;
步骤十三,将缸体上端的法兰盘与油缸反力梁的十字钢梁部螺栓连接,伸 展活塞杆,将活塞杆下端的球形支座与爬升钢梁螺栓连接,并将油管连接于油缸上。Step 13: Bolt the flange at the upper end of the cylinder to the cross steel beam of the reaction force beam of the oil cylinder, extend the piston rod, bolt the ball bearing at the lower end of the piston rod to the climbing steel beam, and connect the oil pipe to the oil cylinder. on.
优选的,在上述的整体钢平台模架内置油缸滑移装置的施工方法中,所述滑移小车包括车体、车轮以及设置于车体上的可拆卸式油缸支撑部,所述车轮设置于车体的四个角部下方,所述滑移小车的车轮能够沿着对应的滑移轨道移动,所述车体包括一矩形框架,所述矩形框架由两根横梁与两根边梁通过螺栓垂直连接而成,所述可拆卸式油缸支撑部包括两根平行设置的支撑梁,所述支撑梁通过螺栓垂直设置于两根横梁之间,所述油缸的缸体能够穿越横梁与支撑梁围成的空间且所述横梁和支撑梁能够共同支撑所述法兰盘,所述解除滑移小车对吊装油缸的限制,是指拆除支撑梁与横梁之间的螺栓,移除支撑梁。Preferably, in the above-mentioned construction method of a built-in cylinder sliding device of the integral steel platform formwork, the sliding cart includes a vehicle body, wheels, and a detachable oil cylinder supporting portion provided on the vehicle body, and the wheels are disposed on the vehicle body. Below the four corners of the car body, the wheels of the skid cart can move along the corresponding slip track. The car body includes a rectangular frame, which is composed of two cross beams and two side beams through bolts. It is vertically connected. The detachable oil cylinder support portion includes two support beams arranged in parallel. The support beams are vertically arranged between the two beams by bolts. The cylinder body of the oil cylinder can pass through the beams and the support beams. The space and the cross beam and the support beam can support the flange together. The lifting of the restriction on the lifting cylinder by the sliding cart means removing the bolt between the support beam and the cross beam and removing the support beam.
优选的,在上述的整体钢平台模架内置油缸滑移装置的施工方法中,所述步骤十三之后还包括,拆除滑移小车和滑移轨道。Preferably, in the above-mentioned construction method of the integrated steel platform formwork built-in oil cylinder sliding device, after the step 13, the method further includes removing the sliding trolley and the sliding track.
由以上公开的技术方案可知,与现有技术相比,本发明的有益效果如下:As can be known from the technical solutions disclosed above, compared with the prior art, the beneficial effects of the present invention are as follows:
本发明提供的整体钢平台模架内置油缸滑移装置,通过设置一对滑移轨道和一滑移小车,所述滑移小车能够在所述油缸与油缸反力梁的十字钢梁部以及爬升钢梁分别解除螺栓连接后通过支撑法兰盘支撑所述油缸,滑移小车通过沿着滑移轨道移动带动油缸离开或者正对所述油缸反力梁的十字钢梁部,当油缸跟随滑移小车离开油缸反力梁的十字钢梁部,拆除油缸上方筒架支撑系统的各层走道板后,可以将需要更换的油缸吊离并更换回新的油缸,从而在不需要切割油缸上方十字钢梁部的前提下,实现油缸的垂直吊运,从而在不破坏整体钢平台模架整体性的前提下,实现油缸的置换、新增、拆除。The integrated steel platform formwork provided by the present invention has a built-in oil cylinder sliding device. By providing a pair of sliding rails and a sliding cart, the sliding cart can climb and climb at the cross steel beam portion of the oil cylinder and the reaction beam of the oil cylinder. After the steel beams are disconnected from the bolts, the cylinders are supported by the support flange. The sliding trolley moves the cylinders away along the sliding track or faces the cross steel beam of the reaction beam of the cylinders. When the cylinders follow the sliding movement After the trolley leaves the cross steel beam part of the reaction force beam of the cylinder, after removing the aisle boards of the cylinder support system above the cylinder, the cylinder to be replaced can be lifted off and replaced with a new cylinder, so that it is not necessary to cut the cross steel above the cylinder Under the premise of the beam section, the vertical lifting of the oil cylinder is realized, so that the replacement, addition and removal of the oil cylinder can be realized without destroying the integrity of the overall steel platform formwork.
本发明提供的整体钢平台模架内置油缸滑移装置的施工方法,通过将滑移轨道固定设置于油缸反力梁的下方,所述滑移轨道从油缸反力梁的十字钢梁部的下方水平延伸至周边相邻跨;拆除所述相邻跨上方对应的筒架支撑系统的各层走道板;在滑移轨道上安装滑移小车,使得滑移小车套设于油缸的外侧且位于法兰盘的下方;拆除缸体上端的法兰盘与油缸反力梁的十字钢梁部之间的螺栓,使得油缸的法兰盘支撑于滑移小车上;采用人工或者电动方式带动滑移小 车,将油缸平移至周边相邻跨以吊出油缸进行更换;更换油缸后,将新的油缸吊至周边相邻跨;重新组装滑移小车使得滑移小车能够支撑所述油缸上端的法兰盘;拆除法兰盘上的吊环;采用人工或者电动方式带动滑移小车,将油缸平移至十字钢梁部下方;将缸体上端的法兰盘与油缸反力梁的十字钢梁部螺栓连接,伸展活塞杆,将活塞杆下端的球形支座与爬升钢梁螺栓连接,并将油管连接于油缸上,从而在不需要切割油缸安装位置上方十字钢梁部的前提下,实现油缸的垂直吊运,从而在不破坏整体钢平台模架整体性的前提下,实现油缸的置换、新增、拆除。The construction method of the built-in oil cylinder slip device of the integral steel platform formwork provided by the present invention is that the slip rail is fixedly arranged below the reaction beam of the oil cylinder, and the slip track is from below the cross steel beam portion of the reaction force beam of the oil cylinder Extend horizontally to adjacent adjacent spans; remove the aisle boards of each layer of the tube support system corresponding to the above adjacent spans; install a sliding trolley on the sliding track, so that the sliding trolley is set on the outside of the cylinder and is located in the method Under the blue plate; remove the bolt between the flange at the upper end of the cylinder and the cross steel beam of the reaction beam of the oil cylinder, so that the flange of the oil cylinder is supported on the sliding cart; the sliding cart is driven manually or electrically , Translate the oil cylinder to the adjacent adjacent span to lift out the oil cylinder for replacement; after replacing the oil cylinder, hang the new oil cylinder to the adjacent adjacent span; reassemble the sliding trolley so that the sliding trolley can support the flange on the upper end of the cylinder ; Remove the lifting ring on the flange plate; Drive the sliding trolley manually or electrically to move the oil cylinder below the cross steel beam; Move the flange on the upper end of the cylinder block to the cross steel of the reaction beam of the oil cylinder The beam part is bolted, the piston rod is extended, the spherical bearing at the lower end of the piston rod is bolted to the climbing steel beam, and the oil pipe is connected to the oil cylinder, so that the cross steel beam part above the installation position of the oil cylinder does not need to be cut to achieve Vertical lifting of the oil cylinder, so that the replacement, addition and removal of the oil cylinder can be realized without destroying the integrity of the overall steel platform formwork.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一实施例的整体钢平台模架内置油缸滑移装置的使用状态图;FIG. 1 is a use state diagram of a built-in cylinder sliding device of an integral steel platform formwork according to an embodiment of the present invention;
图2为本发明一实施例中油缸反力梁的局部结构俯视示意图;2 is a schematic plan view of a partial structure of a reaction beam of an oil cylinder in an embodiment of the present invention;
图3为本发明一实施例中滑移轨道与滑移小车的立面结构示意图;FIG. 3 is a schematic diagram of a vertical structure of a sliding track and a sliding cart according to an embodiment of the present invention; FIG.
图4为图3的A-A向示意图;FIG. 4 is a schematic diagram taken along A-A in FIG. 3; FIG.
图5为本发明一实施例中滑移小车的立面结构示意图;5 is a schematic structural diagram of an elevation of a sliding trolley according to an embodiment of the present invention;
图6为图5的B-B向示意图;Fig. 6 is a schematic diagram taken along the line B-B in Fig. 5;
图7为图5的C-C向示意图;FIG. 7 is a schematic diagram of the C-C direction of FIG. 5;
图8为本发明一实施例的整体钢平台模架内置油缸滑移装置的施工方法步骤一时的结构示意图;FIG. 8 is a schematic structural diagram of a step of a construction method of an integrated steel platform formwork built-in oil cylinder sliding device according to an embodiment of the present invention; FIG.
图9为本发明一实施例的整体钢平台模架内置油缸滑移装置的施工方法步骤三时的结构示意图;FIG. 9 is a schematic structural diagram of the third step of the construction method of the integrated steel platform formwork built-in oil cylinder sliding device according to an embodiment of the present invention; FIG.
图10为本发明一实施例的整体钢平台模架内置油缸滑移装置的施工方法步骤七时的结构示意图;10 is a schematic structural view of a seventh step in a construction method of a built-in cylinder slip device of an integral steel platform formwork according to an embodiment of the present invention;
图中:1-爬升钢梁、2-油缸反力梁、21-十字钢梁部、22-纵向梁对、23-横向梁对、24-周边相邻跨、3-滑移轨道、4-滑移小车、41-车体、411-横梁、412-边梁、42-车轮、43-支撑梁、5-油缸、51-缸体、52-活塞杆、6-法兰盘、7-球形支座、8-吊环、9-核心筒剪力墙、10-支撑柱、11-竖向连杆、12-底部钢梁。In the picture: 1-climbing steel beam, 2-cylinder reaction beam, 21-cross steel beam section, 22-longitudinal beam pair, 23-transverse beam pair, 24-peripheral adjacent span, 3-slide track, 4- Sliding trolley, 41-body, 411-beam, 412-side beam, 42-wheel, 43-support beam, 5-cylinder, 51-cylinder block, 52-piston rod, 6-flange plate, 7-spherical Supports, 8-hooks, 9-core tube shear walls, 10-support columns, 11-vertical links, 12-bottom steel beams.
具体实施方式detailed description
以下结合附图和具体实施例对本发明作进一步详细说明。以下将由所列举之实施例结合附图,详细说明本发明的技术内容及特征。需另外说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施例的目的。为叙述方便,下文中所述的“上”、“下”与附图的上、下的方向一致,但这不能成为本发明技术方案的限制。The present invention is further described in detail below with reference to the drawings and specific embodiments. The technical content and features of the present invention will be described in detail below with reference to the listed embodiments in conjunction with the accompanying drawings. It should be noted that the drawings are in a very simplified form and use inaccurate proportions, which are only used to facilitate and clearly explain the purpose of the embodiments of the present invention. For the convenience of description, the directions "up" and "down" described below are consistent with the directions of the drawings, but this cannot be a limitation of the technical solution of the present invention.
请参阅图1至图10,本实施例公开了一种整体钢平台模架内置油缸滑移装置,用于拆装设置于钢梁爬升系统的爬升钢梁1和筒架支撑系统的油缸反力梁2之间的油缸5,筒架支撑系统的底部钢梁12与钢梁爬升系统的爬升钢梁1的端部分别设置有能伸入核心筒剪力墙9上的对应的预留洞口内的伸缩牛腿,油缸5交替提升筒架支撑系统的油缸反力梁2与钢梁爬升系统的爬升钢梁1,实现整体钢平台模架的爬升。所述整体钢平台模架内置油缸滑移装置包括一对滑移轨道3和一滑移小车4,所述油缸5包括缸体51和上端穿设于缸体51内的活塞杆52,所述缸体51的上端设有法兰盘6,所述缸体51的上端通过法兰盘6与所述油缸反力梁2的十字钢梁部21螺栓连接,所述活塞杆52的下端设有球形支座7,所述活塞杆52的下端通过球形支座7与所述爬升钢梁1螺栓连接,所述滑移轨道3固定设置于油缸反力梁2的下方,所述滑移轨道3从油缸反力梁2的十字钢梁部21的下方水平延伸至周边相邻跨24即周边相邻区域,所述滑移小车4能够在所述油缸5与油缸反力梁2的十字钢梁部21以及爬升钢梁1分别解除螺栓连接后,通过支撑法兰盘6支撑所述油缸5,滑移小车4能够沿着滑移轨道3移动,使油缸5离开或者正对所述油缸反力梁2的十字钢梁部21。Please refer to FIG. 1 to FIG. 10, this embodiment discloses a built-in steel platform slip device for an integral steel platform formwork, which is used for disassembling the climbing steel beam 1 and the cylinder reaction force of the cylinder support system provided in the steel beam climbing system. The cylinder 5 between the beams 2, the bottom steel beam 12 of the tube support system and the end of the climbing steel beam 1 of the steel beam climbing system are respectively provided with corresponding reserved openings that can penetrate into the core tube shear wall 9 The telescopic bull's leg, the oil cylinder 5 alternately lifts the cylinder reaction force beam 2 of the cylinder support system and the steel beam climbing system's climbing steel beam 1 to achieve the climbing of the overall steel platform formwork. The integrated steel platform mold frame built-in oil cylinder sliding device includes a pair of sliding rails 3 and a sliding carriage 4. The oil cylinder 5 includes a cylinder block 51 and a piston rod 52 whose upper end is passed through the cylinder block 51. The upper end of the cylinder block 51 is provided with a flange plate 6, the upper end of the cylinder block 51 is bolted to the cross steel beam portion 21 of the cylinder reaction force beam 2 through the flange plate 6, and the lower end of the piston rod 52 is provided with Spherical bearing 7, the lower end of the piston rod 52 is bolted to the climbing steel beam 1 through the spherical bearing 7, the sliding track 3 is fixedly disposed below the reaction force beam 2 of the cylinder, and the sliding track 3 Horizontally extending from below the cross steel beam portion 21 of the cylinder reaction force beam 2 to the peripheral adjacent span 24, that is, the peripheral adjacent area, the skid cart 4 can cross the steel beam of the cylinder 5 and the cylinder reaction force beam 2 After the bolts 21 and the climbing steel beam 1 are released from the bolt connection, the cylinder 5 is supported by the support flange 6 so that the sliding trolley 4 can move along the sliding track 3, so that the cylinder 5 leaves or faces the cylinder. The cross steel beam portion 21 of the beam 2.
本实施例提供的整体钢平台模架内置油缸滑移装置,通过设置一对滑移轨道3和一滑移小车4,所述滑移小车4能够在所述油缸5与油缸反力梁2的十字钢梁部21以及爬升钢梁1分别解除螺栓连接后通过支撑法兰盘6支撑所述油缸5,滑移小车4通过沿着滑移轨道3移动带动油缸5离开或者正对所述油 缸反力梁2的十字钢梁部21,当油缸5跟随滑移小车4离开油缸反力梁2的十字钢梁部21,拆除油缸5上方筒架支撑系统的各层走道板后,可以将需要更换的油缸5吊离并更换回新的油缸5,从而在不需要切割油缸5上方十字钢梁部21的前提下,实现油缸5的垂直吊运,从而在不破坏整体钢平台模架整体性的前提下,实现油缸5的置换、新增、拆除。The integrated steel platform formwork provided in this embodiment has a built-in cylinder sliding device. By providing a pair of sliding rails 3 and a sliding trolley 4, the sliding trolley 4 can be mounted on the cylinder 5 and the cylinder reaction force beam 2. The cross steel beam portion 21 and the climbing steel beam 1 respectively support the oil cylinder 5 through the support flange 6 after the bolt connection is released. The sliding trolley 4 moves the oil cylinder 5 away or faces the oil cylinder by moving along the sliding track 3 The cross steel beam part 21 of the force beam 2 can be replaced when the oil cylinder 5 follows the sliding trolley 4 and leaves the cross steel beam part 21 of the reaction force beam 2 of the oil cylinder. The cylinder 5 is lifted off and replaced with a new cylinder 5, so that the vertical lifting of the cylinder 5 is realized without cutting the cross steel beam portion 21 above the cylinder 5, so as not to damage the integrity of the overall steel platform formwork. Under the premise, the replacement, addition and removal of the oil cylinder 5 are realized.
优选的,在上述的整体钢平台模架内置油缸滑移装置中,所述滑移小车4包括车体41、车轮42以及设置于车体41上的可拆卸式油缸支撑部,所述车轮42设置于车体41的四个角部下方,所述滑移小车4的车轮42能够沿着对应的滑移轨道3移动,所述车体41包括一矩形框架,所述矩形框架由两根横梁411与两根边梁412通过螺栓垂直连接而成,所述可拆卸式油缸支撑部包括两根平行设置的支撑梁43,所述支撑梁43通过螺栓垂直设置于两根横梁411之间,所述油缸5的缸体51能够穿越横梁411与支撑梁43围成的空间且所述横梁411和支撑梁43能够共同支撑所述法兰盘6,也就是说所述支撑梁43与横梁411围成的矩形区域小于法兰盘6的外径且大于油缸5的缸体51外径。由于所述支撑梁43通过螺栓垂直设置于两根横梁411之间,因此可以方便地将支撑梁43安装于横梁411上,从而实现对法兰盘6的支撑,也可以方便地将支撑梁43从横梁411上拆除,从而方便垂直吊运油缸5。Preferably, in the above-mentioned integrated steel platform mold frame built-in cylinder sliding device, the sliding trolley 4 includes a vehicle body 41, a wheel 42 and a detachable oil cylinder support portion provided on the vehicle body 41, and the wheel 42 It is arranged below the four corners of the vehicle body 41. The wheels 42 of the sliding trolley 4 can move along the corresponding sliding track 3. The vehicle body 41 includes a rectangular frame, which is composed of two beams. 411 and two side beams 412 are vertically connected by bolts. The detachable oil cylinder support portion includes two support beams 43 arranged in parallel. The support beams 43 are vertically arranged between the two beams 411 by bolts. The cylinder block 51 of the oil cylinder 5 can pass through the space surrounded by the cross beam 411 and the support beam 43 and the cross beam 411 and the support beam 43 can support the flange 6 together, that is, the support beam 43 and the cross beam 411 surround The formed rectangular area is smaller than the outer diameter of the flange plate 6 and larger than the outer diameter of the cylinder block 51 of the oil cylinder 5. Since the support beam 43 is vertically arranged between the two cross beams 411 by bolts, the support beam 43 can be conveniently installed on the cross beam 411, thereby supporting the flange plate 6, and the support beam 43 can also be conveniently installed. It is removed from the cross beam 411 to facilitate vertical lifting of the cylinder 5.
优选的,在上述的整体钢平台模架内置油缸滑移装置中,所述油缸反力梁2包括两纵向梁对22和两横向梁对23,纵向梁对22和横向梁对23的端部垂直连接形成一个用于设置所述十字钢梁部21的正方形区域,所述十字钢梁部21包括垂直连接的两根钢梁,所述十字钢梁部21的四个端部分别垂直连接于所述正方形区域的四个边的中部位置,所述十字钢梁部21的中部开设若干用于与法兰盘6螺栓连接的螺栓孔,所述纵向梁对22与所述横向梁对23均通过若干连接杆连接。所述纵向梁对22上由横向梁对23隔出的空间以及由横向梁与连接杆隔出的空间以及相邻连接杆隔出的空间,分别作为一跨。同样,所述横向梁对23上由纵向梁对22隔出的空间以及由横向梁与连接杆隔出的空间以及相邻连接杆隔出的空间,分别作为一跨。Preferably, in the above-mentioned integrated cylinder platform slip device of the integral steel platform formwork, the cylinder reaction force beam 2 includes two longitudinal beam pairs 22 and two transverse beam pairs 23, and ends of the longitudinal beam pairs 22 and the transverse beam pairs 23. The vertical connection forms a square area for setting the cross steel beam portion 21. The cross steel beam portion 21 includes two steel beams connected vertically. The four end portions of the cross steel beam portion 21 are vertically connected to each other. In the middle of the four sides of the square area, a plurality of bolt holes for bolt connection with the flange plate 6 are opened in the middle of the cross steel beam portion 21, and the longitudinal beam pair 22 and the transverse beam pair 23 are both Connected by several connecting rods. The space separated by the transverse beam pair 23 on the longitudinal beam pair 22, the space separated by the transverse beam and the connecting rod, and the space separated by adjacent connecting rods are respectively used as a span. Similarly, the space separated by the longitudinal beam pair 22 on the transverse beam pair 23, the space separated by the transverse beam and the connecting rod, and the space separated by adjacent connecting rods are respectively used as a span.
优选的,在上述的整体钢平台模架内置油缸滑移装置中,为了便于安装滑移轨道3,同时也为了方便垂直吊运油缸5,所述滑移轨道3与所述纵向梁对22或者横向梁对23相平行,所述滑移轨道3从油缸反力梁2的十字钢梁部21的下方水平延伸至周边相邻跨24。Preferably, in the above-mentioned integrated steel platform formwork built-in oil cylinder sliding device, in order to facilitate the installation of the sliding rail 3 and also to facilitate the vertical lifting of the oil cylinder 5, the sliding rail 3 and the longitudinal beam pair 22 or The transverse beam pairs 23 are parallel, and the sliding track 3 extends horizontally from below the cross steel beam part 21 of the cylinder reaction beam 2 to the adjacent adjacent span 24.
优选的,在上述的整体钢平台模架内置油缸滑移装置中,所述滑移轨道3的一端与筒架支撑系统的支撑柱10固定连接,另一端通过竖向连杆11与纵向梁对22或者横向梁对23固定连接,如此可以实现滑移轨道3与筒架支撑系统的稳固连接,从而提升整体钢平台模架内置油缸滑移装置的使用安全性。Preferably, in the above-mentioned integrated cylinder platform slip device for the integral steel platform formwork, one end of the slide rail 3 is fixedly connected to the support column 10 of the cylinder support system, and the other end is opposed to the longitudinal beam by a vertical link 11 22 or transverse beam pairs 23 are fixedly connected, so that the stable connection of the sliding rail 3 and the cylinder support system can be achieved, thereby improving the use safety of the built-in cylinder sliding device of the overall steel platform formwork.
为了便于吊装油缸5,优选的,在上述的整体钢平台模架内置油缸滑移装置中,还包括一吊环8,所述吊环8呈拱形,所述吊环8的两端为螺杆,所述吊环8的两端分别伸入法兰盘6的对应螺栓孔并通过螺母锁紧。In order to facilitate the lifting of the oil cylinder 5, it is preferable that the above-mentioned integrated steel platform formwork built-in oil cylinder sliding device further includes a hoist ring 8, which is arched, and both ends of the ring 8 are screw rods. The two ends of the suspension ring 8 respectively extend into corresponding bolt holes of the flange 6 and are locked by nuts.
请继续参阅图1至图10,本实施例还公开了一种如上所述的整体钢平台模架内置油缸滑移装置的施工方法,包括如下步骤:Please continue to refer to FIG. 1 to FIG. 10. This embodiment also discloses a construction method of the integrated steel platform formwork built-in oil cylinder sliding device, which includes the following steps:
步骤一,请重点参阅图8,将所述滑移轨道3固定设置于油缸反力梁2的下方,所述滑移轨道3从油缸反力梁2的十字钢梁部21的下方水平延伸至周边相邻跨24; Step 1. Please refer to FIG. 8 for reference. The sliding rail 3 is fixedly arranged below the reaction beam 2 of the hydraulic cylinder. The sliding track 3 extends horizontally from below the cross steel beam portion 21 of the reaction beam 2 of the hydraulic cylinder to Peripheral adjacent spans 24;
步骤二,拆除所述相邻跨上方对应的筒架支撑系统的各层走道板(未标示);Step two: remove the aisle boards (not labeled) of each layer of the support system corresponding to the cylinder support above the adjacent span;
步骤三,请重点参阅图9,在滑移轨道3上安装滑移小车4,使得滑移小车4套设于油缸5的外侧且位于法兰盘6的下方;Step three, please refer to FIG. 9 and install the sliding trolley 4 on the sliding rail 3 so that the sliding trolley 4 is set on the outside of the cylinder 5 and below the flange 6;
步骤四,拆除缸体51上端的法兰盘6与油缸反力梁2的十字钢梁部21之间的螺栓,使得油缸5的法兰盘6支撑于滑移小车4上;Step four: remove the bolt between the flange 6 at the upper end of the cylinder body 51 and the cross steel beam portion 21 of the cylinder reaction force beam 2 so that the flange 6 of the cylinder 5 is supported on the sliding carriage 4;
步骤五,拆除活塞杆52下端的球形支座7与爬升钢梁1之间的螺栓,回缩活塞杆52并拆除油缸5上的油管(未标示);Step five, remove the bolt between the spherical support 7 at the lower end of the piston rod 52 and the climbing steel beam 1, retract the piston rod 52 and remove the oil pipe (not labeled) on the oil cylinder 5;
步骤六,采用人工或者电动方式带动滑移小车4,将油缸5平移至周边相邻跨24;Step 6: Drive the sliding trolley 4 by manual or electric means, and translate the oil cylinder 5 to the adjacent adjacent span 24;
步骤七,请重点参阅图10,在法兰盘6上安装吊环8,塔吊连接所述吊环 8;Step Seven, please refer to FIG. 10, and install the lifting ring 8 on the flange 6, and the tower crane connects the lifting ring 8;
步骤八,解除滑移小车4对吊装油缸5的限制,向上吊出油缸5;Step eight, lifting the restriction of the sliding trolley 4 on the lifting cylinder 5 and lifting the cylinder 5 upward;
步骤九,更换油缸5后,将新的油缸5吊至周边相邻跨24;Step 9: After replacing the oil cylinder 5, lift the new oil cylinder 5 to the adjacent adjacent span 24;
步骤十,重新组装滑移小车4使得滑移小车4能够支撑所述油缸5上端的法兰盘6;Step ten: reassemble the sliding cart 4 so that the sliding cart 4 can support the flange 6 at the upper end of the oil cylinder 5;
步骤十一,拆除法兰盘6上的吊环8;Step eleven, remove the ring 8 on the flange 6;
步骤十二,采用人工或者电动方式带动滑移小车4,将油缸5平移至十字钢梁部21下方;Step twelve, the sliding trolley 4 is driven by manual or electric means, and the oil cylinder 5 is translated below the cross steel beam portion 21;
步骤十三,将缸体51上端的法兰盘6与油缸反力梁2的十字钢梁部21螺栓连接,伸展活塞杆52,将活塞杆52下端的球形支座7与爬升钢梁1螺栓连接,并将油管连接于油缸5上。Step thirteen, bolt the flange 6 on the upper end of the cylinder block 51 to the cross steel beam portion 21 of the reaction force beam 2 of the oil cylinder, extend the piston rod 52, and attach the spherical support 7 on the lower end of the piston rod 52 to the bolt of the climbing steel beam 1. Connect and connect the oil pipe to the oil cylinder 5.
本实施例提供的整体钢平台模架内置油缸滑移装置的施工方法,通过将滑移轨道3固定设置于油缸反力梁2的下方,所述滑移轨道3从油缸反力梁2的十字钢梁部21的下方水平延伸至周边相邻跨24;拆除所述相邻跨上方对应的筒架支撑系统的各层走道板;在滑移轨道3上安装滑移小车4,使得滑移小车4套设于油缸5的外侧且位于法兰盘6的下方;拆除缸体51上端的法兰盘6与油缸反力梁2的十字钢梁部21之间的螺栓,使得油缸5的法兰盘6支撑于滑移小车4上;采用人工或者电动方式带动滑移小车4,将油缸5平移至周边相邻跨24以吊出油缸5进行更换;更换油缸5后,将新的油缸5吊至周边相邻跨24;重新组装滑移小车4使得滑移小车4能够支撑所述油缸5上端的法兰盘6;拆除法兰盘6上的吊环8;采用人工或者电动方式带动滑移小车4,将油缸5平移至十字钢梁部21下方;将缸体51上端的法兰盘6与油缸反力梁2的十字钢梁部21螺栓连接,伸展活塞杆52,将活塞杆52下端的球形支座7与爬升钢梁1螺栓连接,并将油管连接于油缸5上,从而在不需要切割油缸5安装位置上方十字钢梁部21的前提下,实现油缸5的垂直吊运,从而在不破坏整体钢平台模架整体性的前提下,实现油缸5的置换、新增、拆除。The construction method for the built-in steel cylinder slip device of the integral steel platform formwork provided in this embodiment is to fix the slide rail 3 below the cylinder reaction force beam 2, which slides from the cross of the cylinder reaction force beam 2 The lower part of the steel beam portion 21 extends horizontally to the adjacent adjacent span 24; removes the aisle boards of each layer of the tube rack support system corresponding to the above adjacent span; and installs a sliding trolley 4 on the sliding track 3 so that the sliding trolley 4 sets are set on the outside of the cylinder 5 and below the flange 6; the bolts between the flange 6 at the upper end of the cylinder body 51 and the cross steel beam portion 21 of the cylinder reaction force beam 2 are removed to make the flange of the cylinder 5 The disc 6 is supported on the sliding trolley 4; the sliding trolley 4 is driven by manual or electric means, and the cylinder 5 is translated to the adjacent adjacent span 24 to lift out the cylinder 5 for replacement; after replacing the cylinder 5, lift the new cylinder 5 To the adjacent adjacent span 24; reassemble the sliding trolley 4 so that the sliding trolley 4 can support the flange 6 on the upper end of the cylinder 5; remove the lifting ring 8 on the flange 6; use manual or electric means to drive the sliding trolley 4. Translate the oil cylinder 5 below the cross beam section 21; The flange 6 at the end is bolted to the cross steel beam portion 21 of the cylinder reaction force beam 2 and the piston rod 52 is extended. The spherical support 7 at the lower end of the piston rod 52 is bolted to the climbing steel beam 1 and the oil pipe is connected to the oil cylinder 5 Therefore, the vertical lifting of the oil cylinder 5 is realized without cutting the cross steel beam portion 21 above the installation position of the oil cylinder 5, and the replacement of the oil cylinder 5 is realized without destroying the integrity of the overall steel platform formwork. Added and removed.
优选的,在上述的整体钢平台模架内置油缸滑移装置的施工方法中,所述 滑移小车4包括车体41、车轮42以及设置于车体41中部的可拆卸式油缸支撑部,所述车轮42设置于车体41的四个角部下方,所述滑移小车4的车轮42能够沿着对应的滑移轨道3移动,所述车体41包括一矩形框架,所述矩形框架由两根横梁411与两根边梁412通过螺栓垂直连接而成,所述可拆卸式油缸支撑部包括两根平行设置的支撑梁43,所述支撑梁43通过螺栓垂直设置于两根横梁411之间,所述油缸5的缸体51能够穿越横梁411与支撑梁43围成的空间且所述横梁411和支撑梁43能够共同支撑所述法兰盘6,所述解除滑移小车4对吊装油缸5的限制,是指拆除支撑梁43与横梁411之间的螺栓,移除支撑梁43。Preferably, in the above-mentioned construction method of the built-in cylinder sliding device of the integral steel platform formwork, the sliding trolley 4 includes a vehicle body 41, a wheel 42 and a detachable hydraulic cylinder support portion provided in the middle of the vehicle body 41. The wheels 42 are disposed below the four corners of the vehicle body 41. The wheels 42 of the sliding trolley 4 can move along the corresponding sliding track 3. The vehicle body 41 includes a rectangular frame. Two cross beams 411 and two side beams 412 are vertically connected by bolts. The detachable oil cylinder support portion includes two support beams 43 arranged in parallel. The support beams 43 are vertically arranged on the two beams 411 by bolts. In the meantime, the cylinder block 51 of the oil cylinder 5 can pass through the space surrounded by the cross beam 411 and the support beam 43 and the cross beam 411 and the support beam 43 can support the flange 6 together. The restriction of the oil cylinder 5 refers to removing the bolt between the support beam 43 and the cross beam 411 and removing the support beam 43.
优选的,在上述的整体钢平台模架内置油缸滑移装置的施工方法中,所述步骤十三之后还包括,拆除滑移小车4和滑移轨道3。从而可以将滑移小车4和滑移轨道3安装于其他位置以更换其他位置的油缸5,达到循环使用,节约成本的目的。Preferably, in the above-mentioned construction method of the integrated steel platform formwork built-in oil cylinder sliding device, after the step 13, the method further includes removing the sliding trolley 4 and the sliding track 3. Therefore, the sliding trolley 4 and the sliding track 3 can be installed at other positions to replace the oil cylinder 5 at other positions, so as to achieve the purpose of recycling and saving costs.
上述描述仅是对本发明较佳实施例的描述,并非对本发明范围的任何限定,本发明领域的普通技术人员根据上述揭示内容做的任何变更、修饰,均属于权利要求书的保护范围。The above description is only a description of the preferred embodiments of the present invention, and does not limit the scope of the present invention. Any changes and modifications made by those skilled in the art according to the above disclosure shall fall within the protection scope of the claims.

Claims (9)

  1. 一种整体钢平台模架内置油缸滑移装置,其特征在于,用于拆装设置于钢梁爬升系统的爬升钢梁和筒架支撑系统的油缸反力梁之间的油缸,包括一对滑移轨道和一滑移小车,所述油缸包括缸体和上端穿设于缸体内的活塞杆,所述缸体的上端设有法兰盘,所述缸体的上端通过法兰盘与所述油缸反力梁的十字钢梁部螺栓连接,所述活塞杆的下端设有球形支座,所述活塞杆的下端通过球形支座与所述爬升钢梁螺栓连接,所述滑移轨道固定设置于油缸反力梁的下方,所述滑移小车能够在所述油缸与油缸反力梁的十字钢梁部以及爬升钢梁分别解除螺栓连接后通过支撑法兰盘支撑所述油缸,滑移小车能够沿着滑移轨道移动,使油缸离开或者正对所述油缸反力梁的十字钢梁部。A built-in oil cylinder sliding device for an integral steel platform formwork is characterized in that it is used for disassembling and installing an oil cylinder between a climbing steel beam of a steel beam climbing system and a cylinder reaction force beam of a cylinder frame supporting system, including a pair of slides. A moving track and a sliding trolley. The oil cylinder includes a cylinder body and a piston rod whose upper end passes through the cylinder body. The upper end of the cylinder body is provided with a flange plate, and the upper end of the cylinder body is connected to the cylinder body through the flange plate. The cross steel beam portion of the reaction force beam of the oil cylinder is bolted. The lower end of the piston rod is provided with a spherical bearing. The lower end of the piston rod is bolted with the climbing steel beam through the spherical bearing. The sliding track is fixed. The sliding trolley can be arranged under the reaction force beam of the oil cylinder, and the sliding car can support the oil cylinder through the supporting flange after the cross steel beam portion of the oil cylinder and the reaction force beam of the oil cylinder and the climbing steel beam are disconnected, respectively, and slide The trolley can move along the sliding track, so that the oil cylinder leaves or faces the cross steel beam portion of the reaction force beam of the oil cylinder.
  2. 如权利要求1所述的整体钢平台模架内置油缸滑移装置,其特征在于,所述滑移小车包括车体、车轮以及设置于车体上的可拆卸式油缸支撑部,所述车轮设置于车体的四个角部下方,所述滑移小车的车轮能够沿着对应的滑移轨道移动,所述车体包括一矩形框架,所述矩形框架由两根横梁与两根边梁通过螺栓垂直连接而成,所述可拆卸式油缸支撑部包括两根平行设置的支撑梁,所述支撑梁通过螺栓垂直设置于两根横梁之间,所述油缸的缸体能够穿越横梁与支撑梁围成的空间且所述横梁和支撑梁能够共同支撑所述法兰盘。The sliding device for a built-in oil cylinder of an integral steel platform formwork according to claim 1, wherein the sliding car comprises a car body, wheels, and a detachable oil cylinder supporting part provided on the car body, and the wheels are provided Below the four corners of the car body, the wheels of the skid cart can move along the corresponding skid track. The car body includes a rectangular frame, which is passed by two beams and two side beams. Bolts are vertically connected. The detachable oil cylinder support portion includes two support beams arranged in parallel. The support beams are vertically arranged between the two beams by bolts. The cylinder body of the oil cylinder can pass through the beams and the support beams. The enclosed space and the cross beam and the support beam can support the flange plate together.
  3. 如权利要求1所述的整体钢平台模架内置油缸滑移装置,其特征在于,所述油缸反力梁包括两纵向梁对和两横向梁对,纵向梁对和横向梁对的端部垂直连接形成一个用于设置所述十字钢梁部的正方形区域,所述十字钢梁部的四个端部分别垂直连接于所述正方形区域的四个边的中部位置,所述十字钢梁部的中部开设若干用于与法兰盘螺栓连接的螺栓孔,所述纵向梁对与所述横向梁对均通过若干连接杆连接。The sliding device for a built-in oil cylinder of an integral steel platform formwork according to claim 1, wherein the reaction beam of the oil cylinder comprises two longitudinal beam pairs and two transverse beam pairs, and the ends of the longitudinal beam pairs and the transverse beam pairs are vertical. The connection forms a square area for setting the cross steel beam portion, and the four end portions of the cross steel beam portion are vertically connected to the middle positions of the four sides of the square area, respectively. A plurality of bolt holes for bolt connection with the flange are opened in the middle, and the longitudinal beam pair and the transverse beam pair are all connected through several connecting rods.
  4. 如权利要求3所述的整体钢平台模架内置油缸滑移装置,其特征在于,所述滑移轨道与所述纵向梁对或者横向梁对相平行,所述滑移轨道从油缸反力梁的十字钢梁部的下方水平延伸至周边相邻跨。The sliding device for a built-in oil cylinder of an integral steel platform formwork according to claim 3, wherein the sliding track is parallel to the longitudinal beam pair or the transverse beam pair, and the sliding track is driven from a reaction beam of the oil cylinder The lower part of the cross steel beam portion extends horizontally to the adjacent adjacent span.
  5. 如权利要求4所述的整体钢平台模架内置油缸滑移装置,其特征在于,所述滑移轨道的一端与筒架支撑系统的支撑柱固定连接,另一端通过竖向连杆与纵向梁对或者横向梁对固定连接。The sliding device for a built-in oil cylinder of the integral steel platform formwork according to claim 4, wherein one end of the sliding track is fixedly connected to the support column of the cylinder support system, and the other end is connected to the longitudinal beam through a vertical link Pairs or transverse beam pairs are fixedly connected.
  6. 如权利要求1所述的整体钢平台模架内置油缸滑移装置,其特征在于,还包括一吊环,所述吊环呈拱形,所述吊环的两端均为螺杆,所述吊环的两端分别伸入法兰盘的对应螺栓孔并通过螺母锁紧。The built-in cylinder sliding device of the integral steel platform formwork according to claim 1, further comprising a lifting ring, the lifting ring is arched, both ends of the lifting ring are screws, and both ends of the lifting ring Protrude into the corresponding bolt holes of the flange and lock them with nuts.
  7. 一种利用如权利要求1-6中任意一项所述的整体钢平台模架内置油缸滑移装置拆装油缸的施工方法,其特征在于,包括如下步骤:A construction method for disassembling and disassembling an oil cylinder by using a built-in oil cylinder sliding device of an integral steel platform formwork according to any one of claims 1-6, comprising the following steps:
    步骤一,将所述滑移轨道固定设置于油缸反力梁的下方,所述滑移轨道从油缸反力梁的十字钢梁部的下方水平延伸至周边相邻跨;Step 1: The sliding track is fixedly disposed below the reaction force beam of the oil cylinder, and the sliding track extends horizontally from the lower part of the cross steel beam of the reaction force beam of the oil cylinder to the adjacent adjacent spans;
    步骤二,拆除所述相邻跨上方对应的筒架支撑系统的各层走道板;Step 2: Remove the aisle boards of each floor of the support system corresponding to the cylinders above the adjacent span;
    步骤三,在滑移轨道上安装滑移小车,使得滑移小车套设于油缸的外侧且位于法兰盘的下方;Step 3: Install a sliding trolley on the sliding track so that the sliding trolley is sleeved on the outside of the cylinder and below the flange;
    步骤四,拆除缸体上端的法兰盘与油缸反力梁的十字钢梁部之间的螺栓,使得油缸的法兰盘支撑于滑移小车上;Step four: remove the bolt between the flange at the upper end of the cylinder and the cross steel beam portion of the reaction beam of the oil cylinder, so that the flange of the oil cylinder is supported on the sliding trolley;
    步骤五,拆除活塞杆下端的球形支座与爬升钢梁之间的螺栓,回缩活塞杆并拆除油缸上的油管;Step five: Remove the bolt between the spherical support at the lower end of the piston rod and the climbing steel beam, retract the piston rod and remove the oil pipe from the oil cylinder;
    步骤六,采用人工或者电动方式带动滑移小车,将油缸平移至周边相邻跨;Step six: use a manual or electric method to drive the sliding trolley to translate the oil cylinder to the adjacent adjacent span;
    步骤七,在法兰盘上安装吊环,塔吊连接所述吊环;Step seven: install a lifting ring on the flange, and connect the tower crane with the lifting ring;
    步骤八,解除滑移小车对吊装油缸的限制,向上吊出油缸;Step eight: Lift the restriction of the sliding trolley on the lifting cylinder and lift the cylinder upward;
    步骤九,更换油缸后,将新的油缸吊至周边相邻跨;Step 9: After replacing the oil cylinder, lift the new oil cylinder to the adjacent adjacent span;
    步骤十,重新组装滑移小车使得滑移小车能够支撑所述油缸上端的法兰盘;Step 10: Reassemble the sliding trolley so that the sliding trolley can support the flange on the upper end of the cylinder;
    步骤十一,拆除法兰盘上的吊环;Step 11: Remove the rings on the flange;
    步骤十二,采用人工或者电动方式带动滑移小车,将油缸平移至十字钢梁部下方;Step twelve: use a manual or electric method to drive the sliding trolley to translate the oil cylinder below the cross steel beam;
    步骤十三,将缸体上端的法兰盘与油缸反力梁的十字钢梁部螺栓连接,伸展活塞杆,将活塞杆下端的球形支座与爬升钢梁螺栓连接,并将油管连接于油缸上。Step 13: Bolt the flange at the upper end of the cylinder to the cross steel beam of the reaction force beam of the oil cylinder, extend the piston rod, bolt the ball bearing at the lower end of the piston rod to the climbing steel beam, and connect the oil pipe to the oil cylinder. on.
  8. 如权利要求7所述的施工方法,其特征在于,所述滑移小车包括车体、 车轮以及设置于车体上的可拆卸式油缸支撑部,所述车轮设置于车体的四个角部下方,所述滑移小车的车轮能够沿着对应的滑移轨道移动,所述车体包括一矩形框架,所述矩形框架由两根横梁与两根边梁通过螺栓垂直连接而成,所述可拆卸式油缸支撑部包括两根平行设置的支撑梁,所述支撑梁通过螺栓垂直设置于两根横梁之间,所述油缸的缸体能够穿越横梁与支撑梁围成的空间且所述横梁和支撑梁能够共同支撑所述法兰盘,所述解除滑移小车对吊装油缸的限制,是指拆除支撑梁与横梁之间的螺栓,移除支撑梁。The construction method according to claim 7, wherein the sliding trolley comprises a vehicle body, wheels, and a detachable oil cylinder support portion provided on the vehicle body, and the wheels are disposed under four corners of the vehicle body The wheel of the skid cart can move along the corresponding skid track. The car body includes a rectangular frame. The rectangular frame is formed by two beams and two side beams connected vertically by bolts. The detachable oil cylinder support portion includes two support beams arranged in parallel, the support beams are vertically arranged between the two beams by bolts, and the cylinder body of the oil cylinder can penetrate the space surrounded by the beams and the support beams, and the beams The flange and the supporting beam can support the flange together, and the lifting of the restriction of the sliding trolley on the lifting cylinder refers to removing the bolt between the supporting beam and the cross beam and removing the supporting beam.
  9. 如权利要求7所述的施工方法,其特征在于,所述步骤十三之后还包括,拆除滑移小车和滑移轨道。The construction method according to claim 7, wherein after the step (13), the method further comprises removing the sliding trolley and the sliding track.
PCT/CN2019/092626 2018-09-17 2019-06-25 Oil cylinder sliding device provided in integrated steel platform formwork, and construction method therefor WO2020057211A1 (en)

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