CN110759232A - A kind of hoisting tool and hoisting method for step plate of lower support roll of four-high rolling mill - Google Patents
A kind of hoisting tool and hoisting method for step plate of lower support roll of four-high rolling mill Download PDFInfo
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- CN110759232A CN110759232A CN201911177943.0A CN201911177943A CN110759232A CN 110759232 A CN110759232 A CN 110759232A CN 201911177943 A CN201911177943 A CN 201911177943A CN 110759232 A CN110759232 A CN 110759232A
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- rolling mill
- lower support
- hoisting
- support roller
- roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C5/00—Base supporting structures with legs
- B66C5/02—Fixed or travelling bridges or gantries, i.e. elongated structures of inverted L or of inverted U shape or tripods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C9/00—Travelling gear incorporated in or fitted to trolleys or cranes
- B66C9/08—Runners; Runner bearings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C9/00—Travelling gear incorporated in or fitted to trolleys or cranes
- B66C9/10—Undercarriages or bogies, e.g. end carriages, end bogies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
Abstract
Description
技术领域technical field
本发明属于机械领域,具体涉及一种四辊式轧机下支撑辊阶梯板吊装工装及吊装方法。The invention belongs to the field of machinery, and in particular relates to a hoisting tool and a hoisting method for a stepped plate of a lower support roll of a four-high rolling mill.
背景技术Background technique
四辊式轧机下支撑辊阶梯板,在检修中需要经常拆除更换下支撑辊阶梯板是,由于是在轧机机架内,行车不能直接吊装,机架内没有方便挂设钢绳葫芦的位置,拆除吊装移出下支撑辊阶梯板,操作极为困难,费工费力。另外,在四辊式轧机下支撑辊阶梯板拆除或安装施工中,此处下支撑辊阶梯板拆除或安装施工时,由于施工在轧机机架内位置狭小,下支撑辊阶梯板较重、无法人工搬运安装,外部行车又无法起吊等因素影响,传统方法基本为多点挂设葫芦进行安装,作业时间较长,对操作人员操作、安全,效率低、安全风险较高。The lower support roller stepped plate of the four-high rolling mill needs to be removed and replaced frequently during maintenance. Because it is in the rolling mill frame, the crane cannot be directly hoisted, and there is no convenient place to hang the wire rope hoist in the frame. It is extremely difficult and labor-intensive to remove the hoisting and move out the lower support roller ladder plate. In addition, in the dismantling or installation of the lower support roller stepped plate of the four-high rolling mill, when the lower support roller stepped plate is removed or installed, due to the narrow position of the construction in the rolling mill stand, the lower support roller stepped plate is heavy and cannot be installed. Affected by factors such as manual handling and installation, and the inability to lift external vehicles, the traditional method is basically multi-point hanging hoist for installation, which takes a long time to operate, is safe for operators, has low efficiency, and has high safety risks.
发明内容SUMMARY OF THE INVENTION
针对背景技术中存在的四辊式轧机的下支撑辊阶梯板不方便拆卸及安装的技术问题,本发明提供一种四辊式轧机下支撑辊阶梯板吊装工装及吊装方法,有效解决四辊式轧机下支撑辊阶梯板的拆除及安装施工中的吊装难题,作业时间短,效率高,安全性好。Aiming at the technical problem of inconvenient disassembly and installation of the stepped plate of the lower support roll of the four-high rolling mill in the background art, the present invention provides a hoisting tool and a lifting method for the stepped plate of the lower support roll of the four-high rolling mill, which effectively solves the problem of the four-high rolling mill. The dismantling and hoisting problems in the installation and construction of the stepped plate of the lower support roll of the rolling mill have short operation time, high efficiency and good safety.
本发明解决技术问题的技术方案如下:The technical scheme that the present invention solves the technical problem is as follows:
本发明一种四辊式轧机下支撑辊阶梯板吊装工装,所述四辊式轧机包括轧机机架,轧机机架下部设置有下支撑辊横移辊道,其特点是,所述吊装工装包括吊梁、支撑架和行走车轮;所述吊梁的中部左右两侧对称设置有吊耳,其左右两端底部分别固定连接一个所述支撑架;所述行走车轮与下支撑辊横移辊道相适配并设置在支撑架的底部。The invention is a four-high rolling mill lower support roller stepped plate hoisting tool, the four-high rolling mill includes a rolling mill stand, and a lower support roller traverse roller table is arranged at the lower part of the rolling mill stand, and is characterized in that the hoisting tool includes: A hanging beam, a support frame and a traveling wheel; the middle part of the hanging beam is symmetrically provided with lifting ears on the left and right sides, and the bottoms of the left and right ends are respectively fixedly connected to one of the supporting frames; the traveling wheel and the lower support roller traverse the roller table Fit and set at the bottom of the support frame.
作为本发明技术方案的进一步改进,所述吊梁和支撑架由槽钢和/或H型钢制成。As a further improvement of the technical solution of the present invention, the hanging beam and the support frame are made of channel steel and/or H-shaped steel.
作为本发明技术方案的进一步改进,所述支撑架呈三角形状,其包括两根支撑立柱、底梁,所述两根支撑立柱的顶部均焊接固定在吊梁的底部,两根支撑立柱的底部分别与底梁的上表面焊接固定,所述底梁的底部左右两端分别设置一个所述行走车轮。As a further improvement of the technical solution of the present invention, the support frame is in the shape of a triangle, which includes two support columns and a bottom beam, the tops of the two support columns are welded and fixed to the bottom of the hanging beam, and the bottom of the two support columns They are respectively welded and fixed with the upper surface of the bottom beam, and the left and right ends of the bottom of the bottom beam are respectively provided with one of the traveling wheels.
作为本发明技术方案的进一步改进,每个支撑架的两根支撑立柱的中部焊接设置有支撑梁;所述底梁与另一底梁之间焊接设置有连接横梁。As a further improvement of the technical solution of the present invention, a support beam is welded in the middle of the two support columns of each support frame; a connecting beam is welded between the bottom beam and the other bottom beam.
本发明解决技术问题的另一技术方案为:Another technical solution of the present invention to solve the technical problem is:
本发明一种四辊式轧机下支撑辊阶梯板吊装工装的吊装方法,其特点是,包括如下步骤:The present invention is a hoisting method for hoisting tooling for a stepped plate of a lower support roll of a four-roll mill, which is characterized in that it includes the following steps:
1)、首先导出四辊式轧机的工作辊和下支撑辊;1), first export the work roll and the lower backup roll of the four-high mill;
2)、拆除四辊式轧机下支撑辊阶梯板的上部盖板及螺栓等其它部件;2), remove other components such as the upper cover plate and bolts of the lower support roll stepped plate of the four-high mill;
3)、将上述技术方案中所述的四辊式轧机下支撑辊阶梯板吊装工装的行走车轮放置在下支撑辊横移轨道上,然后在吊耳上设置升降装置,然后将所述工装移动至轧机机架内下支撑辊阶梯板的位置,用升降装置吊起下支撑辊阶梯板;3), place the traveling wheel of the hoisting tool for the lower support roller step plate of the four-high rolling mill described in the above technical scheme on the lower support roller traverse track, then set the lifting device on the lifting lug, and then move the tool to the The position of the lower support roller step plate in the rolling mill stand, use the lifting device to lift the lower support roller step plate;
4)、将吊着下支撑辊阶梯板的所述工装横移至轧机机架的外侧,利用行车的吊钩吊起下支撑辊阶梯板运出;4), traverse the tooling that hangs the lower support roller stepped plate to the outside of the rolling mill stand, and use the hook of the traveling vehicle to hoist the lower support roller stepped plate and transport it out;
5)、回装新的下支撑辊阶梯板的工序与上述步骤相反。5) The process of reassembling the new lower support roller stepped plate is the opposite of the above steps.
作为本发明技术方案的进一步改进,,所述升降装置为手拉葫芦。As a further improvement of the technical solution of the present invention, the lifting device is a chain hoist.
相对于现有技术,本发明所述的四辊式轧机下支撑辊阶梯板吊装工装,其结构简单实用,制作快捷,操作方便,运行可靠安全。同时,该四辊式轧机下支撑辊阶梯板吊装工装的吊装方法,能缩短作业时间,达到快速、安全及高效的拆除和安装下支撑辊阶梯板的目的。Compared with the prior art, the hoisting tool for the stepped plate of the lower support roller of the four-high rolling mill of the present invention is simple and practical in structure, quick in manufacture, convenient in operation, and reliable and safe in operation. At the same time, the hoisting method of the hoisting tool for the lower support roller stepped plate of the four-high rolling mill can shorten the operation time and achieve the purpose of quickly, safely and efficiently removing and installing the lower supporting roller stepped plate.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments:
图1是本发明所述的四辊式轧机下支撑辊阶梯板吊装工装的结构示意图;Fig. 1 is the structural schematic diagram of the hoisting tooling for the stepped plate of the lower support roller of the four-high rolling mill according to the present invention;
图2是本发明所述四辊式轧机下支撑辊阶梯板吊装工装的吊装方法示意图;Fig. 2 is a schematic diagram of a hoisting method for hoisting a step plate hoisting tool for a lower support roller of a four-high rolling mill according to the present invention;
图中:1.吊梁 2.支撑架 21.支撑立柱 22.底梁 23.支撑梁 24.连接横梁 3.吊耳4.行走车轮 5.下支撑辊横移轨道 6.轧机机架 7.下支撑辊阶梯板 8.升降装置 9.吊钩。In the figure: 1. Hanging beam 2. Supporting
具体实施方式Detailed ways
实施例1:Example 1:
如图1和2所示,本发明一种四辊式轧机下支撑辊阶梯板吊装工装,所述四辊式轧机包括轧机机架6,轧机机架6下部设置有下支撑辊横移辊道5,其特点是,所述吊装工装包括吊梁1、支撑架2和行走车轮4;所述吊梁1的中部左右两侧对称设置有吊耳3,其左右两端底部分别固定连接一个所述支撑架2;所述行走车轮4与下支撑辊横移辊道5相适配并设置在支撑架2的底部。As shown in Figures 1 and 2, the present invention is a four-high rolling mill lower support roller stepped plate hoisting tool, the four-high rolling mill includes a rolling mill stand 6, and the lower part of the rolling mill stand 6 is provided with a lower support roll traverse roller table 5. It is characterized in that the hoisting tooling comprises a hoisting beam 1, a support frame 2 and a
本实施例中,所述吊梁1和支撑架2由槽钢和/或H型钢制成。In this embodiment, the hanging beam 1 and the support frame 2 are made of channel steel and/or H-shaped steel.
本实施例中,所述支撑架2呈三角形状,其包括两根支撑立柱21、底梁22,所述两根支撑立柱21的顶部均焊接固定在吊梁1的底部,两根支撑立柱21的底部分别与底梁22的上表面焊接固定,所述底梁22的底部左右两端分别设置一个所述行走车轮4,该行走车轮4上还可以设置锁止装置,用于锁紧行走车轮4,通过支撑架2的设置,使得吊梁1两端的支撑架2的支撑更加稳定。In this embodiment, the support frame 2 is in the shape of a triangle, and includes two
本实施例中,每个支撑架2的两根支撑立柱21的中部焊接设置有支撑梁23;所述支撑架2的底梁22与另一支撑架2的底梁22之间焊接设置有连接横梁24,这样使得该所述吊装工装更为稳固。In this embodiment,
实施例2:Example 2:
本发明一种四辊式轧机下支撑辊阶梯板吊装工装的吊装方法,其特点是,包括如下步骤:The present invention is a hoisting method for hoisting tooling for a stepped plate of a lower support roll of a four-roll mill, which is characterized in that it includes the following steps:
1、首先导出四辊式轧机的工作辊和下支撑辊;1. First export the work rolls and lower backup rolls of the four-high mill;
2、拆除四辊式轧机下支撑辊阶梯板7的上部盖板及螺栓等其它部件;2. Remove other components such as the upper cover plate and bolts of the lower support roller step plate 7 of the four-high rolling mill;
3、将上述实施例1中的四辊式轧机下支撑辊阶梯板吊装工装的行走车轮4放置在下支撑辊横移轨道5上,类似于火车车轮放置在轨道上,然后在吊耳3上设置升降装置8,然后将所述工装移动至轧机机架6内下支撑辊阶梯板7的位置,用升降装置8吊起下支撑辊阶梯板7;3. Place the
4、将吊着下支撑辊阶梯板7的所述工装横移至轧机机架6的外侧,利用行车的吊钩9吊起下支撑辊阶梯板7运出;4. Move the tooling on which the lower support roller stepped plate 7 is hung to the outside of the rolling mill stand 6, and use the crane hook 9 to lift the lower support roller stepped plate 7 and transport it out;
5、回装新的下支撑辊阶梯板7的工序与上述步骤相反。5. The process of refitting the new lower support roller stepped plate 7 is the opposite of the above steps.
本实施例中,所述升降装置8为手拉葫芦。In this embodiment, the lifting device 8 is a chain hoist.
以上仅为本发明的较佳实施例,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求所界定的保护范围为准。The above are only preferred embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention should be Included within the scope of protection of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.
Claims (6)
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Cited By (3)
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