WO2020052050A1 - 一种高压隔膜压缩机及其缸盖及缸盖的加工方法 - Google Patents
一种高压隔膜压缩机及其缸盖及缸盖的加工方法 Download PDFInfo
- Publication number
- WO2020052050A1 WO2020052050A1 PCT/CN2018/115438 CN2018115438W WO2020052050A1 WO 2020052050 A1 WO2020052050 A1 WO 2020052050A1 CN 2018115438 W CN2018115438 W CN 2018115438W WO 2020052050 A1 WO2020052050 A1 WO 2020052050A1
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- Prior art keywords
- exhaust
- cylinder head
- hole
- valve
- cavity
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/125—Cylinder heads
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B45/00—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids
- F04B45/04—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids having plate-like flexible members, e.g. diaphragms
- F04B45/053—Pumps having fluid drive
- F04B45/0533—Pumps having fluid drive the fluid being actuated directly by a piston
Definitions
- the invention belongs to the field of diaphragm compressors, and in particular relates to a high-pressure diaphragm compressor and a method for processing its cylinder head and cylinder head.
- Diaphragm compressor is a special positive displacement compressor.
- the lubricant and compressed gas are completely separated by a set of diaphragms to ensure that the gas is not contaminated. It has two major characteristics: one is that it is well sealed and does not pollute the compressed medium; the other is that the compression ratio is large and it is easy to achieve high pressure. Based on these characteristics, diaphragm compressors are widely used in petrochemical, coal chemical, metallurgical, national defense, military, aerospace, new energy, nuclear power, gas filling, and experimental research departments of modern science and technology.
- the deformation and stress of diaphragm compressor cylinder head and other components under high pressure and high temperature have an important impact on the reliability of the compressor.
- the discharge temperature of the compressor can reach above 200 ° C, and the temperature distribution of the diaphragm compressor cylinder head, especially the part located at the central exhaust hole of the cylinder head, shows obvious non-uniformity.
- the area at the center exhaust hole of the cylinder head and the cylinder head are designed as an integrated structure. At this time, under high exhaust temperature, the heat at the exhaust hole cannot be discharged in time, and the temperature is high.
- the limitation of the air hole structure makes the deformation of the exhaust hole extremely restricted and cannot fully expand, resulting in large thermal stress on the inner surface of the small hole, which has a great impact on the strength of the diaphragm compressor. Therefore, how to provide a high-pressure diaphragm compressor cylinder head, reduce the stress at the exhaust hole of the diaphragm compressor cylinder head, and increase the strength of the diaphragm compressor cylinder head is the goal pursued by the designer.
- the object of the present invention is to provide a high-pressure diaphragm compressor and a method for processing its cylinder head and cylinder head, which can solve the problem that the deformation at the exhaust hole of the diaphragm compressor is greatly restricted due to the excessive temperature, and the expansion cannot be sufficiently caused, thereby causing small The problem of excessive thermal stress on the inner surface of the hole.
- the invention discloses a cylinder head of a high-pressure diaphragm compressor, which includes a cylinder head body, an arc-shaped groove is formed on an inner wall of the cylinder head body, and an intake valve hole, an exhaust valve hole, and an exhaust chamber are provided in the cylinder head body.
- the exhaust chamber communicates with the exhaust valve hole; the centerline of the exhaust chamber, the centerline of the exhaust valve hole, and the centerline of the cylinder head body coincide, and the intake valve hole is arranged near the exhaust valve hole side;
- An exhaust valve is installed below the exhaust valve hole, and an exhaust hole block is installed in the exhaust cavity.
- a mounting step is provided in the exhaust chamber, and the plugging of the exhaust hole adopts a stepped shaft structure matching the mounting step.
- an exhaust hole blocking gasket is provided at the mounting surface of the exhaust hole blocking and mounting step.
- an exhaust connection cavity is also provided in the exhaust valve hole, and the exhaust connection cavity is installed above the exhaust valve and is used to compact the exhaust valve.
- a pressure valve cover is provided at the top end of the exhaust connection cavity, the pressure valve cover and the exhaust connection cavity are fastened by a fastening stud, the pressure valve cover presses the exhaust valve through the exhaust connection cavity, and exhausts The valve blocks the exhaust hole and presses it against the bottom of the cylinder head body.
- an exhaust valve gasket is provided on the mounting surface of the exhaust valve and the exhaust valve hole and on the contact surface of the exhaust valve and the exhaust connection cavity.
- a corrugated spring is provided between the exhaust hole plug and the exhaust valve.
- the outer diameter of the exhaust hole plug is smaller than the inner diameter of the exhaust cavity by 1 mm.
- the invention also discloses a high-pressure diaphragm compressor, comprising a compression cylinder, the compression cylinder including a cylinder block, and the above-disclosed cylinder head and an oil distribution plate provided between the cylinder body and the cylinder head.
- a diaphragm in the cavity.
- the inner wall of the cylinder head and the diaphragm form an air cavity, and the diaphragm and the inner wall of the oil distribution plate form an oil cavity.
- the invention also discloses a method for processing the cylinder head of the high-pressure diaphragm compressor, which includes the following steps:
- the inner surface of the cylinder head body is processed with a film cavity profile, that is, an arc-shaped groove.
- the present invention has the following beneficial technical effects:
- the cylinder head of the high-pressure diaphragm compressor disclosed in the present invention digs out the exhaust hole area that was originally integrated with the cylinder head.
- An independent exhaust hole block is installed in the hollowed out part, and a plurality of exhaust holes are provided on the exhaust hole block.
- the outer diameter of the exhaust hole is smaller than the inner diameter of the exhaust cavity, which solves the problem that the deformation of the exhaust hole is greatly restricted due to the structural limitation under high temperature and high pressure conditions, which cannot fully expand, resulting in small holes.
- the exhaust hole blockage is installed in the exhaust cavity through the installation step, so that the exhaust hole blockage can be caught at the installation step of the exhaust cavity, thereby ensuring that the exhaust hole blockage can be installed in the exhaust cavity.
- a sealing pad is provided at the installation surface of the exhaust hole blockage and the installation step, and is sealed by the gasket, while preventing the exhaust hole blockage from directly contacting and wearing the installation step, and protecting the exhaust hole blockage.
- an exhaust connection cavity is provided in the exhaust valve hole, and a pressure valve cover is provided at the top of the exhaust connection cavity.
- the pressure valve cover is connected to the exhaust connection cavity through a fastening stud, and the pressure valve cover is connected to the exhaust connection cavity through the exhaust connection cavity.
- the exhaust valve is pressed tightly, so that the exhaust valve is pressed to block the exhaust hole, and the tightness of the installation of the exhaust hole block can be achieved by adjusting the fastening stud.
- a gasket is provided on the mounting surface of the exhaust valve and the exhaust valve hole and the contact surface of the exhaust valve and the exhaust connection chamber. In addition to the role of sealing and isolation, the exhaust valve and exhaust can be prevented The friction of the connection chamber is damaged.
- a corrugated spring is installed between the exhaust hole blockage and the exhaust valve to ensure that the exhaust hole blockage gasket is pressed tightly and prevent loosening, and at the same time, the exhaust valve block gasket and the exhaust hole block gasket are not blocked. Interference due to the same direction.
- the high-pressure diaphragm compressor disclosed by the present invention includes a cylinder head, a cylinder block, and an oil distribution plate provided between the cylinder head and the cylinder block. Machine's overall service life.
- the exhaust hole In the method for processing the cylinder head of the high-pressure diaphragm compressor disclosed in the present invention, the exhaust hole must be blocked and installed on the cylinder head, and then the cavity surface of the diaphragm compressor must be processed together with the cylinder head to ensure the membrane cavity type. The integrity of the surface enables the diaphragm to fully fit the arc-shaped groove without being affected by the blockage of the exhaust hole during the working process.
- FIG. 1 is a schematic structural diagram of a cylinder head of a diaphragm compressor according to the present invention
- FIG. 2 is a schematic structural cross-sectional view of an exhaust hole blockage according to the present invention.
- FIG. 3 is a partial schematic diagram of a cylinder valve exhaust valve and an exhaust chamber of the diaphragm compressor according to the present invention
- 1 is the exhaust hole block
- 2 is the ripple spring
- 3 is the exhaust hole block gasket
- 4 is the mounting step
- 5 is the exhaust valve
- 6 is the exhaust valve gasket
- 7 is the exhaust connection cavity
- 8 Is pressure valve cover
- 9 is fastening stud
- 10 is cylinder head body
- 11 is arc groove
- 12 is air cavity
- 13 is exhaust cavity
- 14 is exhaust valve hole
- 15 is intake valve hole
- 16 Is an exhaust hole
- 01 is a cylinder head
- 02 is an oil distribution plate
- 03 is a cylinder block
- 04 is an oil hole.
- the high-pressure diaphragm compressor cylinder head 01 of the present invention includes a cylinder head body 10.
- the cylinder head body 10 is provided with an intake valve hole 15, an exhaust valve hole 14, and an exhaust chamber 13.
- the centerline of the exhaust chamber 13, the centerline of the exhaust valve hole 14, and the centerline of the cylinder head body 10 coincide.
- the intake valve hole 15 is disposed near the exhaust valve hole 14 side, and the exhaust chamber 13 and the exhaust valve
- the hole 14 is a communicating cavity.
- the inner wall of the cylinder head body 10 is provided with an arc-shaped groove 11 for forming an air cavity 12 with the diaphragm.
- the exhaust valve hole 14 is provided with an exhaust valve 5 and the exhaust cavity 13 is installed.
- the exhaust hole 16 communicates the air cavity 12 with the exhaust valve 5.
- the cylinder head of the high-pressure diaphragm compressor of the present invention is mainly a cavity body formed by exhausting an area where the exhaust hole was originally provided in the center of the cylinder head body 10 to form an exhaust cavity 13, and the hollowed out part is replaced by an independent exhaust hole 1 .
- the outer diameter of the exhaust hole block 1 is smaller than the inner diameter of the exhaust cavity 13.
- the diameter of the outer ring of the exhaust hole block 1 is smaller than the hole diameter of the corresponding area of the cylinder head body 10 by about 1 mm, so that At high temperatures, the exhaust hole blockage 1 and the corresponding structure of the cylinder head body 10 have sufficient space for thermal expansion, which greatly enhances the strength of the cylinder head of the high-pressure diaphragm compressor, has a simple structure, is easy to disassemble, and does not affect the normal operation of the diaphragm compressor. .
- the exhaust chamber 13 is provided with a mounting step 4, and the exhaust hole plugging 1 adopts a stepped shaft structure matching the mounting step 4, so that the stepped surface of the exhaust hole plugging 1 can be stuck on the mounting step 4. It is ensured that the exhaust hole block 1 can be installed in the exhaust cavity 13.
- the exhaust valve hole 14 is also provided with an exhaust connection cavity 7.
- the exhaust connection cavity 7 is a sleeve structure, and it is easy for the gas discharged from the exhaust hole 16 opened on the exhaust hole block 1 to pass through. 7 is installed above the exhaust valve 5, the top of the exhaust connection chamber 7 is provided with a pressure valve cover 8, the pressure valve cover 8 presses the exhaust valve 5 through the exhaust connection chamber 7 under the action of the fastening stud 9 Tight, the exhaust hole block 1 is fastened to the bottom of the cylinder head body 10 under the action of the compressed exhaust valve 5.
- the gap between the exhaust hole block 1 and the mounting step 4 is sealed by the exhaust hole block gasket 3, the mounting surface of the exhaust valve 5 and the exhaust valve hole 14, and the exhaust valve 5 and the exhaust connection chamber.
- the contact surface of 7 is provided with an exhaust valve gasket 6.
- a corrugated spring 2 is provided between the exhaust hole blockage 1 and the exhaust valve 5 to ensure that the exhaust hole blockage gasket 3 is tightly pressed to prevent loosening, and at the same time, the exhaust valve seal gasket 6 and the exhaust hole are not blocked and sealed.
- the pads 3 interfere in the same direction.
- the processing method of the diaphragm compressor cylinder head of the present invention is specifically:
- the cylinder of the high-pressure diaphragm compressor includes a cylinder head 01 and a cylinder block 03.
- An oil distribution plate 02 is provided between the cylinder head 01 and the cylinder body 03.
- a number of oil holes 04 are provided on the oil distribution plate 02.
- a diaphragm is arranged above the oil distribution plate 02.
- An air cavity 12 is formed between the diaphragm and the inner wall of the cylinder head 01, and an oil cavity is formed between the diaphragm and the oil distribution plate 02.
- the piston or plunger pushes the oil cylinder to input oil into the oil chamber, and drives the diaphragm to compress the gas in the air chamber 12, and the compressed high-pressure gas in the air chamber 12 is blocked through the exhaust hole 1 and enters the exhaust valve 5
- the diaphragm compressor is discharged through the exhaust valve hole 14 again, so that the purpose of gas compression is achieved back and forth.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressor (AREA)
Abstract
Description
Claims (10)
- 一种高压隔膜压缩机缸盖,其特征在于,包括缸盖本体(10),缸盖本体(10)的内壁上开设有弧形槽(11),缸盖本体(10)内设有进气阀孔(15)、排气阀孔(14)及排气腔(13),排气腔(13)与排气阀孔(14)连通;排气腔(13)的中心线、排气阀孔(14)的中心线及缸盖本体(10)的中心线三线重合,进气阀孔(15)靠近排气阀孔(14)一侧设置;排气阀孔(14)下方安装有排气阀(5),排气腔(13)内安装有排气孔堵塞(1),排气孔堵塞(1)内开有若干个排气孔(16);排气孔堵塞(1)的外径小于排气腔(13)的内径。
- 根据权利要求1所述的一种高压隔膜压缩机缸盖,其特征在于,排气腔(13)内设有安装台阶(4),排气孔堵塞(1)采用与该安装台阶(4)相匹配的阶梯轴结构。
- 根据权利要求2所述的一种高压隔膜压缩机缸盖,其特征在于,排气孔堵塞(1)与安装台阶(4)的安装面处设有排气孔堵塞密封垫(3)。
- 根据权利要求1所述的一种高压隔膜压缩机缸盖,其特征在于,排气阀孔(14)内还设有排气连接腔(7),排气连接腔(7)安装在排气阀(5)的上方,用于压紧排气阀(5)。
- 根据权利要求4所述的一种高压隔膜压缩机缸盖,其特征在于,排气连接腔(7)的顶端设有压阀盖(8),压阀盖(8)与排气连接腔(7)通过紧固螺柱紧固连接,压阀盖(8)通过排气连接腔(7)将排气阀(5)压紧,排气阀(5)将排气孔堵塞(1)压紧于缸盖本体(10)底部。
- 根据权利要求4所述的一种高压隔膜压缩机缸盖,其特征在于,排气阀(5)与排气阀孔(14)的安装面上及排气阀(5)与排气连接腔(7)的接触面上均设有排气阀密封垫(6)。
- 根据权利要求3或6所述的一种高压隔膜压缩机缸盖,其特征在于,排气孔堵塞(1)与排气阀(5)之间设有波纹弹簧(2)。
- 根据权利要求1所述的一种高压隔膜压缩机缸盖,其特征在于,排气孔堵塞(1)的外径比排气腔(13)的内径小1mm。
- 一种高压隔膜压缩机,其特征在于,包括压缩气缸,压缩气缸包括缸体(03)、权利要求1~8中任意一项所述的缸盖和设置在缸体(03)与缸盖之间的配油盘(02),在配油盘(02)与缸盖之间的腔体内设有膜片,缸盖内壁与膜片形成气腔,膜片与配油盘(02)内壁形成油腔;在配油盘(02)上开有若干个油孔(04),油孔(04)将缸体(03)与油腔连通。
- 加工权利要求1~8任一项所述高压隔膜压缩机缸盖的方法,其特征在于,包括以下步骤:1)首先加工好缸盖本体(10)和排气孔堵塞(1),在缸盖本体(10)内加工好进气阀孔(15)、排气阀孔(14)和排气腔(13);2)在排气腔(13)内依次安装好排气孔堵塞(1)和排气阀(5),将排气孔堵塞(1)和排气阀(5)安装固定好;3)在缸盖本体(10)的内壁上加工膜腔型面即弧形槽(11)。
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CN201811057853.3 | 2018-09-11 | ||
CN201811057853.3A CN109356822B (zh) | 2018-09-11 | 2018-09-11 | 一种高压隔膜压缩机及其缸盖及缸盖的加工方法 |
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CN110374844B (zh) * | 2019-07-29 | 2020-06-26 | 西安交通大学 | 一种隔膜压缩机缸盖冷却结构 |
CN110454368A (zh) * | 2019-08-13 | 2019-11-15 | 西安交通大学 | 一种加氢站隔膜压缩机配油盘液压油流动优化结构 |
CN110552863A (zh) * | 2019-09-11 | 2019-12-10 | 西安交通大学 | 一种隔膜压缩机缸盖冷却结构 |
CN111794950A (zh) * | 2020-07-06 | 2020-10-20 | 沈阳远大压缩机有限公司 | 一种隔膜压缩机气缸密封结构 |
CN114635840B (zh) * | 2022-03-31 | 2024-05-07 | 安瑞科(蚌埠)压缩机有限公司 | 一种隔膜压缩机的冷却膜头 |
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JPH08310593A (ja) * | 1995-05-15 | 1996-11-26 | The Inctec Inc | 薄状体中蓋密着装置 |
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