WO2020042374A1 - 一种消防设备钢瓶清洗装置 - Google Patents

一种消防设备钢瓶清洗装置 Download PDF

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Publication number
WO2020042374A1
WO2020042374A1 PCT/CN2018/115807 CN2018115807W WO2020042374A1 WO 2020042374 A1 WO2020042374 A1 WO 2020042374A1 CN 2018115807 W CN2018115807 W CN 2018115807W WO 2020042374 A1 WO2020042374 A1 WO 2020042374A1
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Prior art keywords
cylinder
clamp
fixedly connected
switch
flip
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PCT/CN2018/115807
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English (en)
French (fr)
Inventor
甘子言
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江西荣和特种消防设备制造有限公司
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Publication of WO2020042374A1 publication Critical patent/WO2020042374A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/42—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough

Definitions

  • the utility model relates to the technical field of fire fighting equipment, in particular to a cylinder cleaning device for fire fighting equipment.
  • the purpose of the utility model is to overcome the shortcomings of the prior art.
  • the utility model provides a steel bottle cleaning device for fire fighting equipment, which uses a machine instead of manpower, saves labor and efficiency, and uses pressure steam cleaning, which is more thorough and can clean more specifications Cylinder container, strong applicability.
  • a cylinder cleaning device for fire protection equipment including a PLC control box, a pressure steam pipe, a control valve, a metal joint, a straight pipe, a cylinder clamp, a cylinder clamp fixing block, a fixing screw, a clamp bracket, and a cylinder clamp cylinder , Flip shaft, flip cylinder, power unit fixing frame, platen, upper and lower cylinders, jacking column, jacking device, fixing frame, base and waste water tank; of which: the top plane of the power device fixing frame is fixedly connected to the platen, and the power device One side of the fixed frame is fixedly connected with one end of the upper and lower cylinders.
  • the lifting device is movably connected with the upper and lower cylinders through a lifting column.
  • One end of the lifting device is fixedly connected with the bottom of the fixed frame.
  • the top of the fixed frame is connected with the flip cylinder.
  • One end of the flip shaft is connected to the flip cylinder.
  • the other end of the flip shaft is fixedly connected to the clamp bracket through a fixing frame.
  • the clamp bracket is provided with fastening screws.
  • the cylinder clamp cylinder is fixedly connected to the clamp bracket through the fastening screw.
  • the cylinder clamp fixing block is fixedly connected, and one end of the cylinder clamp fixing block is fixed with a cylinder clamp.
  • a waste water tank is fixedly arranged on one side of the base, and a PLC control box is fixedly set on the top of the base.
  • the PLC control box is electrically connected to the control valve.
  • the pressure steam pipe is fixedly provided with a control valve.
  • the pressure steam pipe and the straight pipe are fixedly connected through a metal joint.
  • the tube is set directly above the cylinder holder.
  • a cylinder cleaning device for fire fighting equipment in which a PLC control box includes a PLC controller, a power switch, a start switch, a work indicator, an up and down switch, a clamp switch, a flip button, and a flip reset button.
  • a cylinder cleaning device for fire fighting equipment in which the PLC controller uses Siemens S7-200.
  • a cylinder cleaning device for fire fighting equipment in which the up-down switch and the clamping switch both adopt a three-position rocker switch, and the model is T-TEN1321.
  • a cylinder cleaning device for fire protection equipment wherein the maximum height of the jacking column can be adjusted to 0.8 meters.
  • the utility model has the advantages that human control can be realized through PLC control, human labor is replaced with a machine, safety and labor saving, pressure steam cleaning is used for more thorough cleaning, and steel bottle containers with more specifications can be cleaned through the clamp, which has strong applicability.
  • FIG. 1 is a schematic structural diagram of the present invention.
  • Fig. 2 is a top view of a cylinder clamp of the present invention.
  • PLC control box 1 pressure steam pipe 2, control valve 3, metal joint 4, straight pipe 5, cylinder clamp 6, cylinder clamp fixing block 7, fixing screw 8, clamp bracket 9, cylinder clamp cylinder 10, flip Shaft 11, Overturning cylinder 12, Power unit fixing frame 13, Platen 14, Up and down cylinder 15, Jacking column 16, Jacking device 17, Fixing frame 18, Base 19, Wastewater tank 20, PLC controller 101, Power switch 102 , Start switch 103, work indicator 104, up and down switch 105, clamp switch 106, flip button 107, flip reset button 108.
  • Embodiment 1 Please refer to FIG. 1 and FIG. 2, a cylinder cleaning device for fire fighting equipment, including a PLC control box 1, a pressure steam pipe 2, a control valve 3, a metal joint 4, a straight pipe 5, a cylinder holder 6, and a cylinder holder Block 7, Fixing screw 8, Fixture holder 9, Cylinder fixture cylinder 10, Reversing shaft 11, Reversing cylinder 12, Power unit fixing frame 13, Platen 14, Up and down cylinder 15, Lifting column 16, Lifting device 17, Fixing frame 18.
  • Base 19 and waste water tank 20 of which: the top plane of the power unit fixing frame 13 is fixedly connected to the platform 14; one side of the power unit fixing frame 13 is fixedly connected to one end of the upper and lower cylinders 15; The lifting column 16 is movably connected.
  • the jacking device 17 is fixedly connected to the bottom of the fixed frame 18.
  • the top of the fixed frame 18 is connected to the flip cylinder 12.
  • the flip cylinder 12 is provided with a flip shaft 11.
  • One end of the flip shaft 11 is connected to the flip cylinder 12.
  • the other end of the shaft 11 is fixedly connected to the clamp bracket 9 through the fixing frame 18.
  • the clamp bracket 9 is provided with fastening screws 8.
  • the cylinder clamp cylinder 10 is fixedly connected to the clamp bracket 9 through the fastening screws 8.
  • One end of the cylinder clamp cylinder 10 is connected to the cylinder.
  • a cylinder clamp 6 is fixed at one end of the cylinder clamp fixture 7;
  • a waste water tank 20 is fixedly arranged on the side of the base 19;
  • a PLC control box 1, a PLC control box 1 and a control valve 3 are fixedly arranged on the top of the base 19
  • the pressure steam pipe 2 is fixedly provided with a control valve 2
  • the pressure steam pipe 2 and the straight pipe 5 are fixedly connected through a metal joint 4, and the straight pipe 5 is disposed directly above the cylinder holder 6.
  • Embodiment 2 Please refer to FIG. 1, a cylinder cleaning device for fire fighting equipment, wherein: the PLC control box 1 includes a PLC controller 101, a power switch 102, a start switch 103, a work indicator 104, an up-down switch 105, and a clamping switch 106 , Flip button 107, flip reset button 108, the PLC controller 101 is electrically connected to the power switch 102, start switch 103, work indicator 104, up and down switch 105, clamp switch 106, flip button 107, flip reset button 108, and is convenient Human operation. The rest is the same as in Example 1.
  • Embodiment 3 Please refer to FIG. 1, a cylinder cleaning device for fire protection equipment, wherein the PLC controller 101 adopts Siemens S7-200, which is stable and reliable. The rest is the same as in Example 2.
  • Embodiment 4 Please refer to FIG. 1, a cylinder cleaning device for fire-fighting equipment, wherein: the up-down switch 105 and the clamping switch 106 each adopt a three-position rocker switch, the model is T-TEN1321, which is convenient to operate. The rest is the same as in Example 2.
  • Embodiment 5 Please refer to FIG. 1, a cylinder cleaning device for fire protection equipment, wherein the maximum height of the jacking column can be adjusted to 0.8 meters, which is convenient for gripping and cleaning. The rest is the same as in Example 1.
  • the cylinder When the cylinder needs to be cleaned, adjust the position by the up and down button 105 and the flip button 107, and clamp the cylinder clamp 6 by the clamping button 106. After adjusting the position, the straight pipe 5 extends into the cylinder, and the control valve 3 is opened by the start switch 103. Pressurized steam enters the cylinder through the pressure steam pipe 2 and straight pipe 5 to start cleaning. After the cleaning is completed, the start switch 103 is closed, the cylinder is controlled by turning the cylinder 12 down, and the wastewater is poured into the wastewater tank 20.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

一种消防设备钢瓶清洗装置，其中：动力装置固定架（13）一侧与上下气缸（15）一端固定连接，顶升装置（17）与上下气缸（15）通过顶升柱（16）活动连接，顶升装置（17）一端与固定架（18）底部固定连接，固定架（18）顶部与翻转气缸（12）连接，翻转气缸（12）内设有翻转轴（11），翻转轴（11）一端与翻转气缸（12）连接，翻转轴（11）另一端穿过固定架（18）与夹具支架（9）固定连接，夹具支架（9）上设有紧固螺丝（8），钢瓶夹具气缸（10）通过紧固螺丝（8）与夹具支架（9）固定连接，钢瓶夹具气缸（10）一端与钢瓶夹具固定块（7）固定连接，底座（19）顶部固定设置有PLC控制箱（1），PLC控制箱（1）与控制阀（3）电气连接。通过PLC控制可以实现人为操作，以机器替代人力，安全省力，采用压力蒸汽清洗，清洗更彻底，通过夹具可以清洗更多规格的钢瓶容器，适用性强。

Description

一种消防设备钢瓶清洗装置 技术领域
本实用新型涉及消防设备技术领域，尤其是一种消防设备钢瓶清洗装置。
背景技术
目前消防在充装前必须进行严格的蒸汽热吹扫和氮气吹扫以满足充装的消防气体浓度，尤其试验过后钢瓶急需清洗，不然容易生锈，影响钢瓶使用寿命，传统清洗设备较为笨重，耗费大量人力，且操作过程中安全隐患较大，消防钢瓶容器大小不一，固定较为麻烦，工效缓慢。
实用新型内容
(一)解决的技术问题
本实用新型的目的是克服现有技术的不足，本实用新型提供了一种消防设备钢瓶清洗装置，采用机器代替人力，省力高效，采用压力蒸汽清洗，清洗更彻底，且可以清洗更多规格的钢瓶容器，适用性强。
(二)技术方案
本实用新型的技术方案：一种消防设备钢瓶清洗装置，包括PLC控制箱、压力蒸汽管道、控制阀、金属接头、直管、钢瓶夹具、钢瓶夹具固定块、固定螺丝、夹具支架、钢瓶夹具气缸、翻转轴、翻转气缸、动力装置固定架、台板、上下气缸、顶升柱、顶升装置、固定架、底座和废水槽；其中：动力装置固定架顶部平面与台板固定连接，动力装置固定架一侧与上下气缸一端固定连接，顶升装置与上下气缸通过顶升柱活动连接，顶升装置一端与固定架底部固定连接，固定架顶部与翻转气缸连接，翻转气缸内设有翻转轴，翻转轴一端与翻转气缸连接，翻转轴另一端穿过固定架与夹具支架固定连接，夹具支架上设有紧固螺丝，钢瓶夹具气缸通过紧固螺丝与夹具支架固定连接，钢瓶夹具气缸一端与钢瓶夹具固定块固定连接，钢瓶夹具固定块一端固定设有钢瓶夹具，底座一侧固定设置有废水槽，底座顶部固定设置有PLC控制箱， PLC控制箱与控制阀电气连接，压力蒸汽管道固定设置有控制阀，压力蒸汽管道与直管通过金属接头固定连接，直管设置在钢瓶夹具正上方。
一种消防设备钢瓶清洗装置，其中：PLC控制箱包括PLC控制器、电源开关、启动开关、工作指示灯、上下开关、夹紧开关、翻转按钮、翻转复位按钮，PLC控制器分别与电源开关、启动开关、工作指示灯、上下开关、夹紧开关、翻转按钮、翻转复位按钮电气连接。
一种消防设备钢瓶清洗装置，其中：PLC控制器采用西门子S7-200。
一种消防设备钢瓶清洗装置，其中：上下开关、夹紧开关均采用三档摇杆开关，型号为T-TEN1321。
一种消防设备钢瓶清洗装置，其中：顶升柱可调节最大高度为0.8米。
(三)有益效果
本实用新型的优点在于：通过PLC控制可以实现人为操作，以机器替代人力，安全省力，采用压力蒸汽清洗，清洗更彻底，通过夹具且可以清洗更多规格的钢瓶容器，适用性强。
附图说明
图1为本实用新型的结构示意图。
图2为本实用新型的钢瓶夹具俯视图。
附图标记：PLC控制箱1、压力蒸汽管道2、控制阀3、金属接头4、直管5、钢瓶夹具6、钢瓶夹具固定块7、固定螺丝8、夹具支架9、钢瓶夹具气缸10、翻转轴11、翻转气缸12、动力装置固定架13、台板14、上下气缸15、顶升柱16、顶升装置17、固定架18、底座19、废水槽20、PLC控制器101、电源开关102、启动开关103、工作指示灯104、上下开关105、夹紧开关106、翻转按钮107、翻转复位按钮108。
具体实施方式
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术 方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。
实施例1、请参阅图1和图2，一种消防设备钢瓶清洗装置，包括PLC控制箱1、压力蒸汽管道2、控制阀3、金属接头4、直管5、钢瓶夹具6、钢瓶夹具固定块7、固定螺丝8、夹具支架9、钢瓶夹具气缸10、翻转轴11、翻转气缸12、动力装置固定架13、台板14、上下气缸15、顶升柱16、顶升装置17、固定架18、底座19和废水槽20；其中：动力装置固定架13顶部平面与台板14固定连接，动力装置固定架13一侧与上下气缸15一端固定连接，顶升装置17与上下气缸15通过顶升柱16活动连接，顶升装置17一端与固定架18底部固定连接，固定架18顶部与翻转气缸12连接，翻转气缸12内设有翻转轴11，翻转轴11一端与翻转气缸12连接，翻转轴11另一端穿过固定架18与夹具支架9固定连接，夹具支架9上设有紧固螺丝8，钢瓶夹具气缸10通过紧固螺丝8与夹具支架9固定连接，钢瓶夹具气缸10一端与钢瓶夹具固定块7固定连接，钢瓶夹具固定块7一端固定设有钢瓶夹具6，底座19一侧固定设置有废水槽20，底座19顶部固定设置有PLC控制箱1，PLC控制箱1与控制阀3电气连接，压力蒸汽管道2固定设置有控制阀2，压力蒸汽管道2与直管5通过金属接头4固定连接，直管5设置在钢瓶夹具6正上方。
实施例2、请参阅图1，一种消防设备钢瓶清洗装置，其中：PLC控制箱1包括PLC控制器101、电源开关102、启动开关103、工作指示灯104、上下开关105、夹紧开关106、翻转按钮107、翻转复位按钮108，PLC控制器101分别与电源开关102、启动开关103、工作指示灯104、上下开关105、夹紧开关106、翻转按钮107、翻转复位按钮108电气连接，方便人为操作。其余同实施例1。
实施例3、请参阅图1，一种消防设备钢瓶清洗装置，其中：PLC控制器101采用西门子S7-200，稳定、可靠。其余同实施例2。
实施例4、请参阅图1，一种消防设备钢瓶清洗装置，其中：上下开关105、夹紧开关106均采用三档摇杆开关，型号为T-TEN1321，方便操作。其余同实施例2。
实施例5、请参阅图1，一种消防设备钢瓶清洗装置，其中：顶升柱可调节最大高度为0.8米，方便夹取与清洗。其余同实施例1。
工作原理：
当需要清洗钢瓶时，通过上下按钮105、翻转按钮107调整位置，通过夹紧按钮106夹紧钢瓶夹具6，调整位置后，使得直管5伸入钢瓶内部，通过启动开关103开启控制阀3开启压力蒸汽，通过压力蒸汽管道2和直管5进入钢瓶开始清洗，清洗完毕后，关闭启动开关103，通过控制翻转气缸12放下钢瓶，将废水倒入废水槽20后即可。
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下，由语句“包括一个……”限定的要素，并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。
尽管已经示出和描述了本实用新型的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本实用新型的范围由所附权利要求 及其等同物限定。

Claims (5)

  1. 一种消防设备钢瓶清洗装置，包括PLC控制箱(1)、压力蒸汽管道(2)、控制阀(3)、金属接头(4)、直管(5)、钢瓶夹具(6)、钢瓶夹具固定块(7)、固定螺丝(8)、夹具支架(9)、钢瓶夹具气缸(10)、翻转轴(11)、翻转气缸(12)、动力装置固定架(13)、台板(14)、上下气缸(15)、顶升柱(16)、顶升装置(17)、固定架(18)、底座(19)和废水槽(20)；其特征在于：动力装置固定架(13)顶部平面与台板(14)固定连接，动力装置固定架(13)一侧与上下气缸(15)一端固定连接，顶升装置(17)与上下气缸(15)通过顶升柱(16)活动连接，顶升装置(17)一端与固定架(18)底部固定连接，固定架(18)顶部与翻转气缸(12)连接，翻转气缸(12)内设有翻转轴(11)，翻转轴(11)一端与翻转气缸(12)连接，翻转轴(11)另一端穿过固定架(18)与夹具支架(9)固定连接，夹具支架(9)上设有紧固螺丝(8)，钢瓶夹具气缸(10)通过紧固螺丝(8)与夹具支架(9)固定连接，钢瓶夹具气缸(10)一端与钢瓶夹具固定块(7)固定连接，钢瓶夹具固定块(7)一端固定设有钢瓶夹具(6)，底座(19)一侧固定设置有废水槽(20)，底座(19)顶部固定设置有PLC控制箱(1)，PLC控制箱(1)与控制阀(3)电气连接，压力蒸汽管道(2)固定设置有控制阀(3)，压力蒸汽管道(2)与直管(5)通过金属接头(4)固定连接，直管(5)设置在钢瓶夹具(6)正上方。
  2. 根据权利要求1所述的一种消防设备钢瓶清洗装置，其特征在于：PLC控制箱(1)包括PLC控制器(101)、电源开关(102)、启动开关(103)、工作指示灯(104)、上下开关(105)、夹紧开关(106)、翻转按钮(107)、翻转复位按钮(108)，PLC控制器(101)分别与电源开关(102)、启动开关(103)、工作指示灯(104)、上下开关(105)、夹紧开关(106)、翻转按钮(107)、翻转复位按钮(108)电气连接。
  3. 根据权利要求2所述的一种消防设备钢瓶清洗装置，其特征在于：PLC 控制器(101)采用西门子S7-200。
  4. 根据权利要求2所述的一种消防设备钢瓶清洗装置，其特征在于：上下开关(105)、夹紧开关(106)均采用三档摇杆开关，型号为T-TEN1321。
  5. 根据权利要求1所述的一种消防设备钢瓶清洗装置，其特征在于：顶升柱(16)可调节最大高度为0.8米。
PCT/CN2018/115807 2018-08-31 2018-11-16 一种消防设备钢瓶清洗装置 WO2020042374A1 (zh)

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GB2407585A (en) * 2003-10-31 2005-05-04 Stainless Restoration Ltd Method and apparatus for treating the internal surface of a hollow vessel
EP1992450A2 (en) * 2007-05-15 2008-11-19 Rosario Pappalardo Cleaning-and-deoxidize machine the inside of tank by abrasion
CN107335670A (zh) * 2017-08-17 2017-11-10 丹阳市方蓝气体设备有限公司 消防钢瓶蒸汽清洗和氮气吹扫一体装置
CN107442536A (zh) * 2015-11-16 2017-12-08 刘操 一种钢瓶加工用清洗烘干装置
CN206882302U (zh) * 2017-04-24 2018-01-16 安徽亚格盛电子新材料有限公司 自动化钢瓶清洗装置
CN107838093A (zh) * 2017-11-03 2018-03-27 河南省绿博能源设备有限公司 灭火器清洗机

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2407585A (en) * 2003-10-31 2005-05-04 Stainless Restoration Ltd Method and apparatus for treating the internal surface of a hollow vessel
EP1992450A2 (en) * 2007-05-15 2008-11-19 Rosario Pappalardo Cleaning-and-deoxidize machine the inside of tank by abrasion
CN107442536A (zh) * 2015-11-16 2017-12-08 刘操 一种钢瓶加工用清洗烘干装置
CN206882302U (zh) * 2017-04-24 2018-01-16 安徽亚格盛电子新材料有限公司 自动化钢瓶清洗装置
CN107335670A (zh) * 2017-08-17 2017-11-10 丹阳市方蓝气体设备有限公司 消防钢瓶蒸汽清洗和氮气吹扫一体装置
CN107838093A (zh) * 2017-11-03 2018-03-27 河南省绿博能源设备有限公司 灭火器清洗机

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