WO2020040387A1 - Method for manufacturing korean paper planar heating mat having replaceable blocks, and korean paper planar heating mat - Google Patents

Method for manufacturing korean paper planar heating mat having replaceable blocks, and korean paper planar heating mat Download PDF

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Publication number
WO2020040387A1
WO2020040387A1 PCT/KR2019/002188 KR2019002188W WO2020040387A1 WO 2020040387 A1 WO2020040387 A1 WO 2020040387A1 KR 2019002188 W KR2019002188 W KR 2019002188W WO 2020040387 A1 WO2020040387 A1 WO 2020040387A1
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WO
WIPO (PCT)
Prior art keywords
sheet
planar heating
carbon nanofiber
heating element
hanji
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PCT/KR2019/002188
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French (fr)
Korean (ko)
Inventor
박미라
김지연
이은정
Original Assignee
전북대학교산학협력단
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Priority claimed from KR1020190020512A external-priority patent/KR102199069B1/en
Application filed by 전북대학교산학협력단 filed Critical 전북대학교산학협력단
Publication of WO2020040387A1 publication Critical patent/WO2020040387A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • B32B29/02Layered products comprising a layer of paper or cardboard next to a fibrous or filamentary layer
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details
    • H05B3/03Electrodes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs

Definitions

  • the present invention relates to a method for manufacturing a block replaceable sheet heat generating sheet and a sheet of paper sheet heat generating sheet. More specifically, the method and method of manufacturing a Hanji surface heating sheet for securing the elasticity and foldability that cannot be solved by conventional porous carbon and metal ion materials to prevent risks such as malfunction or fire due to short circuit of electrode wire. It relates to a planar heating sheet.
  • the process of manufacturing fiber (pulp) and forming the final product from the paper mulberry, which is the raw material of Hanji, is a scientific product made by Korea's original method. It has been using eco-friendly materials by cultivation and cultivation without any damage, and our traditional Korean paper has various functionalities such as preservation and warmth, antibacterial, far-infrared radiation, and deodorizing property for more than 1,000 years.
  • Hanji Jangpan manufactured using such Hanji has exploded in demand due to the boom in the construction of Hanok and Hanok type apartments due to consumers' interest in health such as atopic dermatitis.
  • planar heating element is a situation that there is a lot of limitations to apply to the hanji board because of the lack of elasticity or folding.
  • the technical problem to be solved in the present invention is to provide a method for producing a sheet of heat-resistant sheet of paper and a sheet of sheet-like heat generating sheet capable of securing elasticity and foldability that cannot be solved by conventional porous carbon and metal ion materials. It is to provide a method of manufacturing a Korean paper sheet heating sheet and a paper sheet sheet heating sheet that can prevent the risk of malfunction or fire due to short circuit of the electrode line in advance.
  • a method of manufacturing a planar heat generating plate according to the present invention comprising: preparing a carbon nanofiber sheet by spinning nanofibers by an electrospinning method, and laminating the carbon nanofiber sheet and hanji And then combining to prepare a planar heating element and installing a power supply unit for applying a current to the planar heating element.
  • the preparing of the carbon nanofiber sheet may be a step of electrospinning the polymer solution of the pitch-based or polyacrylonitrile (PAN) -based polymer solution and the PAN fibers and the pitch-based fibers dissolved.
  • PAN polyacrylonitrile
  • the preparing of the carbon nanofiber sheet may be a step of preparing the carbon nanofiber sheet using a carbon fiber nonwoven fabric or carbon fiber of a pitch system or a PAN system.
  • the preparing of the carbon nanofiber sheet may further include a post-treatment step for improving conductivity of the carbon fiber nonwoven fabric or carbon fiber of the pitch or PAN system.
  • the post-treatment step may be a step of nanomaterial synthesis and electrolytic / electroless plating treatment to improve the conductivity.
  • the preparing of the carbon nanofiber sheet may further include stabilizing and carbonizing the nanofibers after spinning the nanofibers by an electrospinning method.
  • the preparing of the planar heating element is a step of bonding the carbon nanofiber sheet and the hanji by pressing under a predetermined temperature and pressure, and before the step of pressing and bonding the carbon nanofiber sheet and the hanji, the carbon nano And applying a binder between the fiber sheet and the hanji.
  • the step of applying the binder traditional paste, synthetic paste, polyvinyl acetate (PVA), polyethylene oxide (PEO), polyvinylidene fluoride (PVDF), polydimethylsiloxane (PDMS), polymethyl methacryl
  • PVA polyvinyl acetate
  • PEO polyethylene oxide
  • PVDF polyvinylidene fluoride
  • PDMS polydimethylsiloxane
  • PMMA latex
  • cyclohexane cyclohexane
  • the Korean paper plane of the invention includes a planar heating element that the carbon nanofiber sheet and Hanji is laminated and coupled, a support for supporting the plurality of the planar heating element is arranged and a power supply for applying a current to the planar heating element.
  • the planar heating element may further include a frame surrounding the circumference of the carbon nanofiber sheet, and the hanji may be disposed on an upper surface of the frame.
  • the support part may be disposed on an outer circumferential surface of the frame such that the plurality of planar heating elements continuously arranged are fixed to each other.
  • the support part may include a first coupling member provided in one of the frames, a first coupling member having a fastening hole, and a second coupling member provided in the other neighboring frame and having a fastening protrusion inserted into the fastening hole.
  • a first coupling member provided in one of the frames
  • a first coupling member having a fastening hole and a second coupling member provided in the other neighboring frame and having a fastening protrusion inserted into the fastening hole.
  • a noise preventing member may be provided between the hanji and the carbon nanofiber sheet to prevent noise generated by friction between the hanji and the carbon nanofiber sheet.
  • a load supporting member may be provided between the hanji and the carbon nanofiber sheet to support a load applied to the hanji.
  • the planar heating element may include a plurality of carbon nanofiber sheets stacked in a vertical direction, and the power supply may include a plurality of electrode members supplying current to each of the carbon nanofiber sheets.
  • the power supply unit may further include a connection wire connecting the plurality of electrode members.
  • the lower surface of the frame may be provided with a heat insulating member.
  • the manufacturing method of the Korean paper sheet heat generating sheet and the Korean paper sheet heating sheet according to the present invention having the above-described structure can secure elasticity and foldability because the carbon nanofiber sheet and the sheet of paper is laminated by laminating to form a planar heating element,
  • the use of the conductivity of the fiber sheet itself does not require the configuration of the electrode line, there is no risk of fire and performance reduction due to the short circuit of the electrode, it is possible to continue to use by replacing only the corresponding parts during maintenance and repair.
  • Korean paper can minimize the exposure and environmental pollution to electromagnetic waves and radon, as well as replace existing boilers through the heating plate of Korean paper, which can reduce the import of some crude oil and reduce greenhouse gas emissions. have.
  • FIG. 1 is a schematic diagram of a Korean paper sheet heat generating plate according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view of the portion I-I of FIG. 1.
  • FIG 3 is a view showing the results of analyzing the surface fiber image and the diameter of the carbon nanofiber sheet according to the present invention through a scanning electron microscope (SEM).
  • FIG. 4 is a diagram illustrating a process of manufacturing a planar heating element according to the present invention.
  • FIG. 5 is a view showing the results of evaluating the heat generation characteristics of the planar heating element according to the present invention.
  • FIG. 6 is a view showing a result of performing the heat-generating characteristics evaluation of the planar heating element according to the present invention for 5 hours.
  • Figure 7 is a view showing a sheet of paper heat generation sheet according to the present invention according to the embodiment.
  • FIG. 8 is a flow chart showing a method for manufacturing a sheet of paper sheet heat generation according to the present invention.
  • 9 and 10 is a view showing a sheet of paper sheet heat generation according to another embodiment of the present invention.
  • FIG. 11 is a view showing a first coupling member according to the present invention.
  • FIG. 12 is a view showing a second coupling member according to the present invention.
  • FIG. 1 is a schematic view of a sheet of heat sheet on a sheet of paper according to an embodiment of the present invention
  • Figure 2 is a cross-sectional view of a portion II of Figure 1
  • Figure 3 is a scanning electron microscope (SEM) of a carbon nanofiber sheet according to the present invention
  • Figure 4 shows the results of analyzing the surface fiber phase and diameter through
  • Figure 4 is a view showing a process for producing a planar heating element according to the present invention
  • Figure 5 is a result of evaluating the heat generating characteristics of the planar heating element according to the present invention
  • 6 is a view showing the results of the evaluation of the heating characteristics of the planar heating element according to the present invention for 5 hours
  • FIGS. 9 and 10 are views showing a Korean paper sheet heating sheet according to another embodiment of the present invention
  • FIG. 1 and 2 are shown in the paper sheet heat generating sheet according to the present invention, the method of manufacturing such sheet is shown in Figure 8, by spinning the nanofibers by the electrospinning method carbon nanofiber sheet (10) Preparing a step (S100), and stacking the carbon nanofiber sheet 10 and the Hanji 20, and then combined to prepare a planar heating element 30 (S200) and applying a current to the planar heating element 30 It includes a step (S330) to install the power supply unit 40.
  • Electrospinning is a process for producing fibers through a jet (jet) of the electrically charged polymer solution and the melt, to produce a carbon nanofiber sheet 10 by spinning the nanofibers in this electrospinning method.
  • the carbon nanofiber sheet 10 and the Hanji 20 are manufactured in this way to produce a planar heating element 30, wherein the Hanji 20 is a high-density / high strength basis weight 200g / m2 or less traditional hanji (20) Is preferably used.
  • the planar heating element 30 manufactured as described above can cover a wide temperature range from low-power, thin-film low temperature zone (Watt density less than 0.5W / cm 2 or less) to high temperature, which is difficult to apply as a conventional metal heating element.
  • the precise control of the temperature has the advantage of obtaining a high heating efficiency, in particular, the carbon nanofibers provided in the carbon nanofiber sheet 10 is about 100 times smaller than the ordinary carbon fiber, CO 2 generated by combustion There is no discharge of SOx, NOx, etc., and it is an excellent material that can reduce manufacturing cost and material loss.
  • the carbon nanofiber sheet 10 has a thermal expansion characteristic without a separate control system by applying a PTC (positive temperature coefficient) effect by controlling the microstructure. It also has the advantage that the effect of turning on and off the current can be achieved.
  • PTC positive temperature coefficient
  • planar heating element 30, which combines the carbon nanofiber sheet 10 and the Hanji 20, is a planar heating element 30 using a membrane in which the carbon nanostructure is bonded, and has a significantly smaller diameter.
  • Faster reaction heat and temperature increase rate excellent electrical energy efficiency due to improved conductivity due to low resistance, and can use radiation heat generated by electric current to improve problems such as pollution, electromagnetic waves, carbon dioxide, and radon.
  • a power supply unit 40 so as to apply a current to the planar heating element 30.
  • the step of preparing the carbon nanofiber sheet 10 described above (S100), the electrospinning of the polymer solution of the pitch-based or polyacrylonitrile (PAN) -based polymer solution or PAN fibers and pitch-based fibers dissolved It may be a step.
  • PAN polyacrylonitrile
  • a polymer solution in which Oxy-PAN fibers are dissolved may also be used.
  • the polyacrylonitrile (PAN) -based polymer solution the distance between the tip and the collector spinning the polymer solution 15 cm, voltage 15 kV, temperature 25 ⁇ 2 °C, humidity 50 ⁇ 2%, feed rate 0.1ml / min It is preferable to electrospin under the conditions of.
  • PAN polyacrylonitrile
  • the preparing of the carbon nanofiber sheet 10 may be a step of preparing the carbon nanofiber sheet 10 using a carbon fiber nonwoven fabric or carbon fiber of a pitch system or a PAN system.
  • a low-cost carbon fiber nonwoven fabric or discarded carbon fibers is used as the carbon nanofiber sheet 10.
  • the step of preparing the carbon nanofiber sheet 10 described above (S100), it is preferable to further include a post-treatment step for improving the conductivity of the carbon fiber nonwoven fabric or carbon fiber of the pitch-based or PAN-based.
  • This post-treatment step may be a step of synthesizing or electrolytic / electroless plating a nanomaterial for the conductivity enhancement. That is, a low-cost carbon fiber nonwoven or discarded carbon fiber is immersed in a conductive nanomaterial dissolving solution, or a low-cost carbon fiber nonwoven or discarded carbon fiber is impregnated with a nanomaterial having such conductivity. It is configured as possible. Alternatively, conductivity can be improved by polymerizing or cross-linking a nanomaterial having such conductivity.
  • the step (S100) of preparing the carbon nanofiber sheet 10 may further include stabilizing and carbonizing the nanofibers after spinning the nanofibers by an electrospinning method.
  • the carbonization step is stabilized at 240 ° C. for 30 minutes at a heating rate of 5 ° C./min and then carbonized at 850 ° C. for 4 hours at a heating rate of 5 ° C./min.
  • the diameter gradually decreases according to the stabilization and carbonization process it is preferable to perform a sufficient stabilization and carbonization process so that the diameter of the carbonized nanofibers is 100 ⁇ 300 nm. 3, it can be seen that the average diameter of the carbonized nanofibers is about 230 nm.
  • the step (S200) of preparing the planar heating element 30 may be a step (S200) of bonding the carbon nanofiber sheet 10 and the Hanji 20 by laminating under a predetermined temperature and pressure.
  • the carbon nanofiber sheet 10 and the Hanji for uniform lamination of the carbon nanofiber sheet 10 and the Hanji 20 And applying the binder (a) between the (20).
  • the carbon nanofiber sheet 10 is cut according to a standard (a to d steps), and then the carbon nanofiber sheet 10 and the hanji 20 are laminated using a binder (a).
  • Stacking e to g step
  • a planar heating element 30 step h
  • care must be taken not to cause a short circuit between the nanofiber membranes while maintaining the electrode portion of the nanofibers.
  • a coating method such as spraying a liquid binder (a) or applying with a brush may be used. In this case, it is important to apply the coating thickness to be constant.
  • the paper 20 may be pressed.
  • the planar heating element 30 having a sheet resistance of 44.2 ⁇ was connected to the electrode and the applied voltage was increased to 1, 3.75, 6, 10, and 15 V, respectively. High exothermic properties were shown. That is, it can be confirmed that the temperature of the entire area of the planar heating element 30 is uniformly distributed in a very short time.
  • Table 1 summarizes the results of measuring electromagnetic wave shielding performance (SE) by plating a metal on the carbon nanofiber sheet 10 by electroless plating, and comparing the results of 3 seconds, 5 seconds, and 10 seconds by electroless plating. It can be confirmed that excellent electromagnetic shielding is possible.
  • SE electromagnetic wave shielding performance
  • the sheet of the invention according to the present invention is a planar heating element 30, the carbon nanofiber sheet 10 and the Korean paper 20 is coupled, the support portion for supporting the plurality of the planar heating element 30 is arranged and such a planar It includes a power supply unit 40 for applying a current to the heating element (30). That is, as shown in Figure 7, the planar heating element 30 is formed as a block of a predetermined size, and the block-shaped planar heating element 30 can be arranged to be used as a Hanji planar heating plate, if configured as described above There is a part that can be used by replacing only the surface heating element (30).
  • the plywood support 60 may be provided to effectively support the planar heating element 30.
  • the plywood support 60 is provided to reinforce the mechanical strength of the planar heating element 30, it is preferable that the electrical insulation function is also provided to ensure safety in the use process.
  • the plywood support 60 is preferably provided with heat resistance so that even in the high temperature use process of the planar heating element 30 can be effectively supported.
  • the above-mentioned support part may be a pressing frame 50 that partitions the plurality of planar heating elements 30.
  • the pressing frame 50 may be provided with a support protrusion 51 for pressing and supporting the upper surface of the adjacent planar heating element 30, the support protrusion 51 is formed in this way of the planar heating element 30 Stable support is possible.
  • the press member 50 may be provided with an energizing member 52 to allow the movement of current between adjacent planar heating elements 30. That is, the electric current applied through the power supply unit 40 is transmitted to the planar heating element 30 adjacently arranged through the conducting member 52.
  • the pressing frame 50 may include a plurality of pressing members 53 that can be separated from each other, as shown in FIG. 7.
  • the planar heating element 30 according to the present invention is formed in a block form and is easy to install, and in the case of the planar heating element 30 which does not generate heat due to a failure, etc., only the planar heating element 30 of the corresponding portion After replacement, a new planar heating element 30 is installed.
  • the press frame 50 is formed of a plurality of press members 53 that can be separated from each other, the planar heating element 30 of a specific portion is separated. It becomes easy.
  • the lower portion of the pressing frame 50 may be provided with a fixing member 54 for fixing the position of the pressing frame 30 to support the plurality of planar heating element 30.
  • the fixing member 54 can be used by applying a waterproof silane agent to the lower part of the press mold 50, and not only prevents leakage, but also needs to be repaired by a high temperature silane agent when repair is required. After removing the press frame 50 by controlling the adhesive force can be easily replaced.
  • the planar heating element 30 further includes a frame 31 surrounding the circumference of the carbon nanofiber sheet 10, and the Hanji 20 is formed on the upper surface of the frame 31. Can be arranged.
  • the frame 31 may be formed as a frame 31 of a block shape, and when the carbon nanofiber sheet 10 and the Hanji 20 are modularized using the frame 31 of the block type, the frame 31 may be installed.
  • the planar heating element 30 that does not generate heat due to a failure, etc., it is easy to install a new planar heating element 30 after replacing only the planar heating element 30 of the corresponding portion.
  • the block-shaped frame 31 is installed in such a manner that the modular planar heating elements 30 are continuously arranged. At this time, the outer circumferential surface of the frame 31 is fixed such that the plurality of planar heating elements 30 arranged in series are fixed to each other.
  • the above support may be disposed.
  • the support part includes a first coupling member 70 provided in one of the frames 31 and a second coupling member 80 provided in the other frame 31, and the first coupling member 70 and the first coupling member 70.
  • Each planar heating element 30 is installed in such a manner that the second coupling member 80 is coupled to each other.
  • a fastening hole 71 into which the second coupling member 80 is inserted is formed in the first coupling member 70, and a fastening protrusion 81 inserted into the aforementioned fastening hole 71 in the second coupling member 80. ) Is formed.
  • an uneven structure may be formed in the first coupling member 70 such that the second coupling member 80 inserted into the fastening hole 71 may not be easily separated, and the second coupling member 80 may correspond to the uneven structure.
  • Concave-convex structure can be formed.
  • the modular planar heating element 30 can be easily assembled.
  • the carbon nanofiber sheet 10 may be provided in the frame 31.
  • the noise prevention member 90 is provided to prevent the noise generated by friction between the Hanji 20 and the carbon nanofiber sheet 10.
  • a nonwoven fabric may be used, and the nonwoven fabric may be manufactured together so as to be integrally formed on the bottom surface of the Hanji 20 during manufacture of the Hanji 20.
  • the upper surface of the Hanji 20 may be provided with an outer finishing layer 21, the outer finishing layer 21 can be manufactured using a Hanji composite.
  • a load supporting member 100 for supporting such a load may be provided between the Hanji 20 and the carbon nanofiber sheet 10 so as to prevent it.
  • the load supporting member 100 may use a stainless panel or the like, and any configuration may be used as long as the material has a rigidity capable of supporting a load of the user.
  • the through hole 101 is formed in the load supporting member 100, heat generated in the carbon nanofiber sheet 10 may be smoothly transferred through the through hole 101.
  • the planar heating element 30 may have a plurality of carbon nanofiber sheet 10 stacked in a vertical direction.
  • each carbon nanofiber sheet 10 may be provided with an electrode member 41 for supplying current. Can be.
  • one carbon nanofiber sheet 10 may be provided with a plurality of electrode members 41, and the current supplied through one electrode member 41 passes through the carbon nanofiber sheet 10 and then the other. As the current flows through the one electrode member 41, the carbon nanofiber sheet 10 generates heat.
  • the power supply 40 may further include a connection wire 42 connecting the plurality of electrode members 41 to each other. That is, the current supplied through the plug 43 can be supplied to any one electrode member 41, and the current can also be supplied to the other electrode member 41 through the connection wire 42. There is no need to provide a plurality of plugs (43) for.
  • planar heating elements 30 adjacent to each other may be configured to allow current to move through the first coupling member 70 and the second coupling member 80 described above. That is, the current moving through the connecting wire 42 is configured to be moved to the adjacent planar heating element 30 through the first coupling member 70 and the second coupling member 80.
  • the lower surface of the frame 31 may be provided with a heat insulating member, and as the heat insulating member 110 is provided as described above, the heat generated from the carbon nanofiber sheet 10 is transferred only to the Korean paper 20 and the frame 31. ) Can be prevented from being lost to the outside.
  • Hanji 20 may be provided at the bottom of the frame 31, thereby reinforcing the mechanical strength, electrical insulation to ensure safety in the use process, heat resistance that can be effectively supported even at high temperature use process You can also secure.

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  • Surface Heating Bodies (AREA)

Abstract

The present invention pertains to: a method for manufacturing a Korean paper planar heating mat having replaceable blocks; and a Korean paper planar heating mat. More specifically, the present invention pertains to: a method for manufacturing a Korean paper planar heating mat; and a Korean paper planar heating mat, wherein elasticity and foldability that cannot be achieved using conventional porous carbon and metal ion materials are achieved, thus making it possible to prevent hazards, such as malfunction or fire caused by short circuiting of electrode wires, in advance. To this end, a method for manufacturing a Korean paper planar heating mat according to the present invention comprises: a step for preparing a carbon nanofiber sheet by spinning nanofibers using an electro-spinning technique; a step for preparing a planar heating element by laminating and then bonding the carbon nanofiber sheet and Korean paper; and a step for installing a power supply unit for applying a current to the planar heating element.

Description

블록 교체형 한지 면상발열 장판의 제조 방법 및 한지 면상발열 장판Manufacturing method of block replaceable Korean paper sheet heating sheet and Korean paper sheet heating sheet
본 발명은 블록 교체형 한지 면상발열 장판의 제조 방법 및 한지 면상발열 장판에 관한 것이다. 더욱 상세하게는 종래의 다공질 탄소, 금속 이온 소재로는 해결할 수 없는 신축성 및 접힘성을 확보하여 전극선 단락으로 인한 작동 불량이나 화재와 같은 위험을 사전에 예방할 수 있는 한지 면상발열 장판의 제조 방법 및 한지 면상발열 장판에 관한 것이다.The present invention relates to a method for manufacturing a block replaceable sheet heat generating sheet and a sheet of paper sheet heat generating sheet. More specifically, the method and method of manufacturing a Hanji surface heating sheet for securing the elasticity and foldability that cannot be solved by conventional porous carbon and metal ion materials to prevent risks such as malfunction or fire due to short circuit of electrode wire. It relates to a planar heating sheet.
한지의 원료인 닥나무에서 섬유(펄프)를 제조하고 최종제품을 형성시키는 과정은 우리나라의 독창적인 방법으로 이루어낸 과학적 산물이며, 전통한옥에서 사용되어 온 전통한지장판은 닥나무 인피섬유를 원료로 산림의 훼손이 없이 경작, 재배에 의한 친환경재료를 사용하여 왔고, 우리나라의 전통한지는 세계 전통 지류문화재 중 1,000년 이상의 가장 우수한 보존성 및 보온성, 항균성, 원적외선방사, 탈취성 등 다양한 기능성 보유하고 있다. 특히, 이러한 한지를 이용해서 제조한 한지장판은 최근 아토피성 피부염 등 건강에 대한 소비자의 관심으로 한옥 및 한옥형 아파트 건설 붐으로 인해 폭발적으로 수요가 증가되고 있다.The process of manufacturing fiber (pulp) and forming the final product from the paper mulberry, which is the raw material of Hanji, is a scientific product made by Korea's original method. It has been using eco-friendly materials by cultivation and cultivation without any damage, and our traditional Korean paper has various functionalities such as preservation and warmth, antibacterial, far-infrared radiation, and deodorizing property for more than 1,000 years. In particular, Hanji Jangpan manufactured using such Hanji has exploded in demand due to the boom in the construction of Hanok and Hanok type apartments due to consumers' interest in health such as atopic dermatitis.
이러한 한지장판에 면상 발열체를 적용하고자 하는 시도가 있었으며, 종래의 면상 발열체는 면상의 절연복사체 내부에 저항 발열체를 삽입하여 발열체의 전도열에 의한 원적외선 복사를 이용해서 가열하거나, 전류가 하나의 전극선을 따라 흐르면서 가열되는 방식을 사용했으나, 이러한 방식은 전류가 이동하는 전극선이 끊어질 경우 가열 성능이 저하되거나, 또는 동작 불량과 같은 문제가 발생할 수 있을 뿐만 아니라 전극선의 단락에 따른 화재의 위험성도 가지고 있어서 적용에 한계가 있는 실정이다.An attempt has been made to apply a planar heating element to such a hanji board, and a conventional planar heating element is inserted into a resistive heating element inside a planar insulating radiator to be heated using far-infrared radiation caused by conduction heat of the heating element, or a current flows along one electrode line. Although the heating method is used, this method can cause problems such as poor heating performance or poor operation when the electrode line carrying current is broken, and also has a risk of fire due to short circuit of the electrode line. There is a limit to the situation.
또한, 이러한 면상 발열체는 신축성이나 접힘성이 떨어져서 한지장판에 적용하기에는 많은 한계가 있는 실정이다.In addition, the planar heating element is a situation that there is a lot of limitations to apply to the hanji board because of the lack of elasticity or folding.
따라서 이러한 부분에 대한 개선이 필요하다.Therefore, there is a need for improvement.
본 발명에서 해결하고자 하는 기술적 과제는 종래의 다공질 탄소, 금속 이온 소재로는 해결할 수 없는 신축성 및 접힘성을 확보 가능한 한지 면상발열 장판의 제조 방법 및 한지 면상발열 장판을 제공하는 것이며, 더욱 구체적으로는 전극선 단락으로 인한 작동 불량이나 화재와 같은 위험을 사전에 예방할 수 있는 한지 면상발열 장판의 제조 방법 및 한지 면상발열 장판을 제공하는 것이다.The technical problem to be solved in the present invention is to provide a method for producing a sheet of heat-resistant sheet of paper and a sheet of sheet-like heat generating sheet capable of securing elasticity and foldability that cannot be solved by conventional porous carbon and metal ion materials. It is to provide a method of manufacturing a Korean paper sheet heating sheet and a paper sheet sheet heating sheet that can prevent the risk of malfunction or fire due to short circuit of the electrode line in advance.
상기한 기술적 과제를 해결하기 위한 본 발명에 따른 한지 면상발열 장판의 제조 방법은, 전기 방사 방식으로 나노 섬유를 방사해서 탄소나노 섬유시트를 준비하는 단계와, 상기 탄소나노 섬유시트와 한지를 적층시킨 후 결합해서 면상 발열체를 준비하는 단계 및 상기 면상 발열체에 전류를 인가하는 전원 공급부를 설치하는 단계를 포함한다.According to an aspect of the present invention, there is provided a method of manufacturing a planar heat generating plate according to the present invention, comprising: preparing a carbon nanofiber sheet by spinning nanofibers by an electrospinning method, and laminating the carbon nanofiber sheet and hanji And then combining to prepare a planar heating element and installing a power supply unit for applying a current to the planar heating element.
이때, 상기 탄소나노 섬유시트를 준비하는 단계는, 피치계 또는 폴리아크릴로나이트릴(PAN)계의 고분자 용액 및 PAN 섬유 및 피치계 섬유를 용해시킨 고분자 용액을 전기 방사하는 단계일 수 있다.At this time, the preparing of the carbon nanofiber sheet may be a step of electrospinning the polymer solution of the pitch-based or polyacrylonitrile (PAN) -based polymer solution and the PAN fibers and the pitch-based fibers dissolved.
또는, 상기 탄소나노 섬유시트를 준비하는 단계는, 피치계 또는 PAN계의 탄소섬유 부직포나 탄소섬유를 이용해서 상기 탄소나노 섬유시트를 준비하는 단계일 수도 있다.Alternatively, the preparing of the carbon nanofiber sheet may be a step of preparing the carbon nanofiber sheet using a carbon fiber nonwoven fabric or carbon fiber of a pitch system or a PAN system.
또한, 탄소나노 섬유시트를 준비하는 단계는, 상기 피치계 또는 PAN계의 탄소섬유 부직포나 탄소섬유의 전도성 향상을 위한 후처리 단계를 더 포함할 수 있다.In addition, the preparing of the carbon nanofiber sheet may further include a post-treatment step for improving conductivity of the carbon fiber nonwoven fabric or carbon fiber of the pitch or PAN system.
이때, 상기 후처리 단계는 전도성 향상을 위한 나노소재 합성 및 전해/무전해 도금 처리하는 단계일 수 있다.At this time, the post-treatment step may be a step of nanomaterial synthesis and electrolytic / electroless plating treatment to improve the conductivity.
아울러 상기 탄소나노 섬유시트를 준비하는 단계는, 전기 방사 방식으로 나노 섬유를 방사한 후 상기 나노 섬유를 안정화시키는 단계와 탄화시키는 단계를 더 포함할 수 있다.In addition, the preparing of the carbon nanofiber sheet may further include stabilizing and carbonizing the nanofibers after spinning the nanofibers by an electrospinning method.
이때, 상기 면상 발열체를 준비하는 단계는, 상기 탄소나노 섬유시트와 한지를 일정 온도와 압력 하에서 압착하여 결합하는 단계이고, 상기 탄소나노 섬유시트와 한지를 압착하여 결합하는 단계 이전에는, 상기 탄소나노 섬유시트와 한지 사이에 바인더를 도포하는 단계를 포함할 수 있다.In this case, the preparing of the planar heating element is a step of bonding the carbon nanofiber sheet and the hanji by pressing under a predetermined temperature and pressure, and before the step of pressing and bonding the carbon nanofiber sheet and the hanji, the carbon nano And applying a binder between the fiber sheet and the hanji.
이때, 상기 바인더를 도포하는 단계는, 전통 풀, 합성 풀, 폴리아세트산비닐(PVA), 폴리에틸렌옥사이드(PEO), 폴리비닐리델폴로우라이드(PVDF), 폴리디메틸실록산(PDMS), 폴리메틸메타크릴레이트(PMMA), 사이클로헥산 중 적어도 어느 하나의 바인더를 도포하는 단계일 수 있다.At this time, the step of applying the binder, traditional paste, synthetic paste, polyvinyl acetate (PVA), polyethylene oxide (PEO), polyvinylidene fluoride (PVDF), polydimethylsiloxane (PDMS), polymethyl methacryl And applying a binder of at least one of latex (PMMA) and cyclohexane.
또한, 본 발명에 따른 한지 면상발명 장판은 탄소나노 섬유시트와 한지가 적층 결합된 면상 발열체와, 복수의 상기 면상 발열체가 배열되도록 지지하는 지지부 및 상기 면상 발열체에 전류를 인가하는 전원 공급부를 포함한다.In addition, the Korean paper plane of the invention according to the invention includes a planar heating element that the carbon nanofiber sheet and Hanji is laminated and coupled, a support for supporting the plurality of the planar heating element is arranged and a power supply for applying a current to the planar heating element. .
상기 면상 발열체는 상기 탄소나노 섬유시트의 둘레를 감싸는 프레임을 더 포함하고, 상기 프레임의 상면에는 상기 한지가 배치될 수 있다.The planar heating element may further include a frame surrounding the circumference of the carbon nanofiber sheet, and the hanji may be disposed on an upper surface of the frame.
이때, 연속 배치되는 복수의 상기 면상 발열체가 상호 고정되도록 상기 프레임의 외주면에는 상기 지지부가 배치될 수 있다.In this case, the support part may be disposed on an outer circumferential surface of the frame such that the plurality of planar heating elements continuously arranged are fixed to each other.
상기 지지부는, 어느 하나의 상기 프레임에 구비되며, 체결홀이 형성된 제1 결합 부재 및 이웃하는 다른 하나의 상기 프레임에 구비되며, 상기 체결홀에 삽입되는 체결돌기가 형성된 제2 결합 부재를 포함할 수 있다.The support part may include a first coupling member provided in one of the frames, a first coupling member having a fastening hole, and a second coupling member provided in the other neighboring frame and having a fastening protrusion inserted into the fastening hole. Can be.
또는, 상기 한지와 상기 탄소나노 섬유시트의 사이에는 상기 한지와 상기 탄소나노 섬유시트 상호 간의 마찰에 의한 소음 발생을 방지하는 소음 방지 부재가 구비될 수 있다.Alternatively, a noise preventing member may be provided between the hanji and the carbon nanofiber sheet to prevent noise generated by friction between the hanji and the carbon nanofiber sheet.
또는, 상기 한지와 상기 탄소나노 섬유시트의 사이에는 상기 한지에 인가되는 하중을 지지하는 하중 지지 부재가 구비될 수 있다.Alternatively, a load supporting member may be provided between the hanji and the carbon nanofiber sheet to support a load applied to the hanji.
상기 면상 발열체에는 복수의 상기 탄소나노 섬유시트가 상하 방향으로 적층되며, 상기 전원 공급부는 각각의 상기 탄소나노 섬유시트에 전류를 공급하는 복수의 전극 부재를 포함할 수 있다.The planar heating element may include a plurality of carbon nanofiber sheets stacked in a vertical direction, and the power supply may include a plurality of electrode members supplying current to each of the carbon nanofiber sheets.
이때, 상기 전원 공급부는 복수의 상기 전극 부재를 상호 연결하는 연결 와이어를 더 포함할 수 있다.In this case, the power supply unit may further include a connection wire connecting the plurality of electrode members.
또한, 상기 프레임의 하면에는 단열 부재가 구비될 수 있다.In addition, the lower surface of the frame may be provided with a heat insulating member.
상기한 구성을 갖는 본 발명에 따른 한지 면상발열 장판의 제조 방법 및 한지 면상발열 장판은 탄소나노 섬유시트와 한지를 라미네이팅 방식으로 적층 결합해서 면상 발열체를 구성하므로 신축성 및 접힘성을 확보가 가능하고, 또한, 섬유시트 자체의 전도성을 이용하므로 전극 라인의 구성이 요구되지 않고, 전극 단락에 의한 화재 및 성능 감소의 위험이 없으며, 유지 및 보수 시 해당 부분만의 교체를 통해 지속적인 사용이 가능하게 된다.The manufacturing method of the Korean paper sheet heat generating sheet and the Korean paper sheet heating sheet according to the present invention having the above-described structure can secure elasticity and foldability because the carbon nanofiber sheet and the sheet of paper is laminated by laminating to form a planar heating element, In addition, the use of the conductivity of the fiber sheet itself does not require the configuration of the electrode line, there is no risk of fire and performance reduction due to the short circuit of the electrode, it is possible to continue to use by replacing only the corresponding parts during maintenance and repair.
또한, 전통 한지의 사용을 통해 전자파, 라돈 등에 대한 노출 및 환경오염을 최소화할 수 있을 뿐만 아니라 한지 면상발열 장판을 통해 기존 보일러의 대체가 가능하여 일부 원유 수입 감소 효과와 온실가스 감축 효과도 기대할 수 있다.In addition, the use of traditional Korean paper can minimize the exposure and environmental pollution to electromagnetic waves and radon, as well as replace existing boilers through the heating plate of Korean paper, which can reduce the import of some crude oil and reduce greenhouse gas emissions. have.
도 1은 본 발명의 일 실시예에 따른 한지 면상발열 장판의 개략도이다.1 is a schematic diagram of a Korean paper sheet heat generating plate according to an embodiment of the present invention.
도 2는 도 1의 I-I 부분의 단면도이다.FIG. 2 is a cross-sectional view of the portion I-I of FIG. 1.
도 3은 본 발명에 따른 탄소나노 섬유시트를 SEM(Scanning electron microscope)을 통한 표면 섬유상 및 직경을 분석한 결과를 도시한 도면이다.3 is a view showing the results of analyzing the surface fiber image and the diameter of the carbon nanofiber sheet according to the present invention through a scanning electron microscope (SEM).
도 4는 본 발명에 따른 면상 발열체를 제조하는 공정을 도시한 도면이다.4 is a diagram illustrating a process of manufacturing a planar heating element according to the present invention.
도 5는 본 발명에 따른 면상 발열체의 발열 특성을 평가한 결과를 도시한 도면이다.5 is a view showing the results of evaluating the heat generation characteristics of the planar heating element according to the present invention.
도 6은 본 발명에 따른 면상 발열체를 5시간 동안 발열 특성 평가를 진행한 결과를 도시한 도면이다.6 is a view showing a result of performing the heat-generating characteristics evaluation of the planar heating element according to the present invention for 5 hours.
도 7은 본 발명에 따른 한지 면상발열 장판을 실시예에 따라 도시한 도면이다.Figure 7 is a view showing a sheet of paper heat generation sheet according to the present invention according to the embodiment.
도 8은 본 발명에 따른 한지 면상발열 장판의 제조 방법을 도시한 순서도이다.8 is a flow chart showing a method for manufacturing a sheet of paper sheet heat generation according to the present invention.
도 9 및 도 10은 본 발명의 다른 실시예에 따른 한지 면상발열 장판을 도시한 도면이다.9 and 10 is a view showing a sheet of paper sheet heat generation according to another embodiment of the present invention.
도 11은 본 발명에 따른 제1 결합 부재를 도시한 도면이다.11 is a view showing a first coupling member according to the present invention.
도 12는 본 발명에 따른 제2 결합 부재를 도시한 도면이다.12 is a view showing a second coupling member according to the present invention.
이하, 첨부한 도면을 참고로 하여 본 발명의 실시예에 대하여 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 상세히 설명한다. 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며 여기에서 설명하는 실시예에 한정되지 않는다. 도면에서 본 발명을 명확하게 설명하기 위해서 설명과 관계없는 부분은 생략하였으며, 명세서 전체를 통하여 동일 또는 유사한 구성요소에 대해서는 동일한 참고부호를 붙였다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the present invention. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. In the drawings, parts irrelevant to the description are omitted in order to clearly describe the present invention, and like reference numerals designate like elements throughout the specification.
본 명세서에서, "포함하다" 또는 "가지다" 등의 용어는 명세서상에 기재된 특징, 숫자, 단계, 동작, 구성 요소, 부품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성 요소, 부분품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다. 또한, 층, 막, 영역, 판 등의 부분이 다른 부분 "위에" 있다고 할 경우, 이는 다른 부분 "바로 위에" 있는 경우뿐만 아니라 그 중간에 또 다른 부분이 있는 경우도 포함한다. 반대로 층, 막, 영역, 판 등의 부분이 다른 부분 "아래에" 있다고 할 경우, 이는 다른 부분 "바로 아래에" 있는 경우뿐만 아니라 그 중간에 또 다른 부분이 있는 경우도 포함한다.In this specification, terms such as "comprise" or "have" are intended to indicate that there is a feature, number, step, action, component, part, or combination thereof described in the specification, and one or more other features. It is to be understood that the present invention does not exclude the possibility of the presence or the addition of numbers, steps, operations, components, parts, or combinations thereof. In addition, when a part such as a layer, film, region, plate, etc. is said to be "on" another part, this includes not only the case where another part is "directly" but also another part in the middle. Conversely, when a part such as a layer, film, region, plate, etc. is "below" another part, this includes not only the other part "below" but also another part in the middle.
도 1은 본 발명의 일 실시예에 따른 한지 면상발열 장판의 개략도이고, 도 2는 도 1의 I-I 부분의 단면도이고, 도 3은 본 발명에 따른 탄소나노 섬유시트를 SEM(Scanning electron microscope)을 통한 표면 섬유상 및 직경을 분석한 결과를 도시한 도면이고, 도 4는 본 발명에 따른 면상 발열체를 제조하는 공정을 도시한 도면이고, 도 5는 본 발명에 따른 면상 발열체의 발열 특성을 평가한 결과를 도시한 도면이고, 도 6은 본 발명에 따른 면상 발열체를 5시간 동안 발열 특성 평가를 진행한 결과를 도시한 도면이고, 도 7은 본 발명에 따른 한지 면상발열 장판을 실시예에 따라 도시한 도면이며, 도 8은 본 발명에 따른 한지 면상발열 장판의 제조 방법을 도시한 순서도이고, 도 9 및 도 10은 본 발명의 다른 실시예에 따른 한지 면상발열 장판을 도시한 도면이고, 도 11은 본 발명에 따른 제1 결합 부재를 도시한 도면이며, 도 12는 본 발명에 따른 제2 결합 부재를 도시한 도면이다.1 is a schematic view of a sheet of heat sheet on a sheet of paper according to an embodiment of the present invention, Figure 2 is a cross-sectional view of a portion II of Figure 1, Figure 3 is a scanning electron microscope (SEM) of a carbon nanofiber sheet according to the present invention Figure 4 shows the results of analyzing the surface fiber phase and diameter through, Figure 4 is a view showing a process for producing a planar heating element according to the present invention, Figure 5 is a result of evaluating the heat generating characteristics of the planar heating element according to the present invention 6 is a view showing the results of the evaluation of the heating characteristics of the planar heating element according to the present invention for 5 hours, Figure 7 is a view showing the Korean paper sheet heat generating plate according to the embodiment 8 is a flowchart illustrating a method for manufacturing a Korean paper sheet heating sheet according to the present invention, and FIGS. 9 and 10 are views showing a Korean paper sheet heating sheet according to another embodiment of the present invention, and FIG. Bonn A diagram showing a first coupling member according to the command, Figure 12 shows a second coupling member according to the present invention.
도 1 및 도 2에는 본 발명에 따른 한지 면상발열 장판이 도시되어 있으며, 이러한 장판을 제조하는 방법은 도 8에 도시된 바와 같이, 전기 방사 방식으로 나노 섬유를 방사해서 탄소나노 섬유시트(10)를 준비하는 단계(S100)와, 이러한 탄소나노 섬유시트(10)와 한지(20)를 적층시킨 후 결합해서 면상 발열체(30)를 준비하는 단계(S200) 및 면상 발열체(30)에 전류를 인가하는 전원 공급부(40)를 설치하는 단계(S330)를 포함한다.1 and 2 are shown in the paper sheet heat generating sheet according to the present invention, the method of manufacturing such sheet is shown in Figure 8, by spinning the nanofibers by the electrospinning method carbon nanofiber sheet (10) Preparing a step (S100), and stacking the carbon nanofiber sheet 10 and the Hanji 20, and then combined to prepare a planar heating element 30 (S200) and applying a current to the planar heating element 30 It includes a step (S330) to install the power supply unit 40.
전기 방사(Electrospinning)는 전기적으로 하전된 고분자 용액 및 용융물의 젯(jet)을 통해 섬유를 제조하는 공정으로, 이러한 전기 방사 방식으로 나노 섬유를 방사해서 탄소나노 섬유시트(10)를 제조하게 된다.Electrospinning (Electrospinning) is a process for producing fibers through a jet (jet) of the electrically charged polymer solution and the melt, to produce a carbon nanofiber sheet 10 by spinning the nanofibers in this electrospinning method.
이와 같이 제조된 탄소나노 섬유시트(10)와 한지(20)를 결합해서 면상 발열체(30)를 제조하게 되는데, 이때, 한지(20)는 고밀도/고강력 평량 200g/㎡ 이하의 전통 한지(20)를 사용하는 것이 바람직하다.The carbon nanofiber sheet 10 and the Hanji 20 are manufactured in this way to produce a planar heating element 30, wherein the Hanji 20 is a high-density / high strength basis weight 200g / ㎡ or less traditional hanji (20) Is preferably used.
이와 같이 제조된 면상 발열체(30)는 종래의 금속 발열체로 적용하기 힘든 저출력, 박막 저온영역대(Watt 밀도가 0.5W/㎠ 이하인 영역)부터 고온까지 폭 넓은 온도 영역을 커버 할 수 있다는 점과 가열 온도를 정밀하게 제어하여 높은 가열 효율을 얻을 수 있는 장점이 있으며, 특히 탄소나노 섬유시트(10)에 구비된 탄소섬유는 직경이 보통의 탄소섬유에 비해 100배 정도 작기 때문에 연소에 의해 생기는 CO2, SOx, NOx등의 배출이 없고, 제조 비용이나 재료 손실을 삭감할 수 있는 우수한 재료라는 장점이 있다.The planar heating element 30 manufactured as described above can cover a wide temperature range from low-power, thin-film low temperature zone (Watt density less than 0.5W / cm 2 or less) to high temperature, which is difficult to apply as a conventional metal heating element. The precise control of the temperature has the advantage of obtaining a high heating efficiency, in particular, the carbon nanofibers provided in the carbon nanofiber sheet 10 is about 100 times smaller than the ordinary carbon fiber, CO 2 generated by combustion There is no discharge of SOx, NOx, etc., and it is an excellent material that can reduce manufacturing cost and material loss.
또한, 높은 돌입 전류의 발생 없이 고효율의 방열이 가능하고, 이러한 탄소나노 섬유시트(10)는 미세 조직의 제어에 의해서, PTC(positive temperature coefficient)효과를 응용하여 별도의 컨트롤 시스템 없이 열 팽창 특성을 활용하여 전류의 투입, 차단을 하는 효과를 거둘 수 있다는 장점도 있다.In addition, high-efficiency heat dissipation is possible without the occurrence of high inrush current, and the carbon nanofiber sheet 10 has a thermal expansion characteristic without a separate control system by applying a PTC (positive temperature coefficient) effect by controlling the microstructure. It also has the advantage that the effect of turning on and off the current can be achieved.
아울러 탄소나노 섬유시트(10)와 한지(20)를 결합한 면상 발열체(30)는 탄소나노 구조체가 결합된 멤브레인을 이용한 면상 발열체(30)로서 직경이 현저히 작아 기존 열선을 이용한 시스 발열체(Sheath Heater)보다 반응열 및 승온 속도가 빠르고, 낮은 저항에 따른 전도성 향상에 따른 전기 에너지 효율이 매우 우수하며, 전기 통전에 의해 발생하는 복사열을 이용할 수 있어 오염 및 전자파, 이산화탄소, 라돈 등의 문제점을 개선할 수 있어 인체에 대한 안전성 확보가 가능한 장점이 있다.In addition, the planar heating element 30, which combines the carbon nanofiber sheet 10 and the Hanji 20, is a planar heating element 30 using a membrane in which the carbon nanostructure is bonded, and has a significantly smaller diameter. Faster reaction heat and temperature increase rate, excellent electrical energy efficiency due to improved conductivity due to low resistance, and can use radiation heat generated by electric current to improve problems such as pollution, electromagnetic waves, carbon dioxide, and radon. There is an advantage that can be secured to the human body.
이러한 면상 발열체(30)에 전류를 인가하도록 도 1에 도시된 바와 같이, 전원 공급부(40)를 설치하는 것이 바람직하다.As shown in FIG. 1, it is preferable to provide a power supply unit 40 so as to apply a current to the planar heating element 30.
이때, 전술한 탄소나노 섬유시트(10)를 준비하는 단계(S100)는, 피치계 또는 폴리아크릴로나이트릴(PAN)계의 고분자 용액이나 PAN 섬유 및 피치계 섬유를 용해시킨 고분자 용액을 전기 방사하는 단계일 수 있다.At this time, the step of preparing the carbon nanofiber sheet 10 described above (S100), the electrospinning of the polymer solution of the pitch-based or polyacrylonitrile (PAN) -based polymer solution or PAN fibers and pitch-based fibers dissolved It may be a step.
이러한 고분자 용액으로는 Oxy-PAN계 섬유를 용해시킨 고분자 용액도 사용 가능하다.As such a polymer solution, a polymer solution in which Oxy-PAN fibers are dissolved may also be used.
이때, 폴리아크릴로나이트릴(PAN)계의 고분자 용액은 고분자 용액을 방사하는 팁과 컬렉터 사이의 거리 15 cm, 전압 15 kV, 온도 25 ± 2 ℃, 습도 50 ± 2 %, 공급율 0.1ml/min 의 조건 하에서 전기 방사하는 것이 바람직하다.At this time, the polyacrylonitrile (PAN) -based polymer solution, the distance between the tip and the collector spinning the polymer solution 15 cm, voltage 15 kV, temperature 25 ± 2 ℃, humidity 50 ± 2%, feed rate 0.1ml / min It is preferable to electrospin under the conditions of.
다만, 이러한 전기 방사 조건은 상황에 맞게 변경 가능하다.However, these electrospinning conditions can be changed according to the situation.
또는, 이러한 탄소나노 섬유시트(10)를 준비하는 단계(S100)는, 피치계 또는 PAN계의 탄소섬유 부직포나 탄소섬유를 이용해서 탄소나노 섬유시트(10)를 준비하는 단계일 수도 있다.Alternatively, the preparing of the carbon nanofiber sheet 10 (S100) may be a step of preparing the carbon nanofiber sheet 10 using a carbon fiber nonwoven fabric or carbon fiber of a pitch system or a PAN system.
즉, 저가의 탄소섬유 부직포나 버려지는 탄소섬유를 이용해서 탄소나노 섬유시트(10)로 사용하는 것이다.In other words, a low-cost carbon fiber nonwoven fabric or discarded carbon fibers is used as the carbon nanofiber sheet 10.
이때, 전술한 탄소나노 섬유시트(10)를 준비하는 단계(S100)에는, 피치계 또는 PAN계의 탄소섬유 부직포나 탄소섬유의 전도성 향상을 위한 후처리 단계를 더 포함하는 것이 바람직하다.At this time, the step of preparing the carbon nanofiber sheet 10 described above (S100), it is preferable to further include a post-treatment step for improving the conductivity of the carbon fiber nonwoven fabric or carbon fiber of the pitch-based or PAN-based.
이러한 후처리 단계는 전도성 향상을 위한 나노소재를 합성하거나 전해/무전해 도금 처리하는 단계일 수 있다. 즉, 저가의 탄소섬유 부직포나 버려지는 탄소섬유를 전도성을 갖는 나노소재 용해액에 침지(dipping)시키거나, 저가의 탄소섬유 부직포나 버려지는 탄소섬유에 이러한 전도성을 갖는 나노소재가 함침(impregnation)되도록 구성하는 것이다. 또는, 이러한 전도성을 갖는 나노소재를 중합(polymerization)시키거나 가교(cross-linking)시키는 방식으로 전도성 향상이 가능하게 된다.This post-treatment step may be a step of synthesizing or electrolytic / electroless plating a nanomaterial for the conductivity enhancement. That is, a low-cost carbon fiber nonwoven or discarded carbon fiber is immersed in a conductive nanomaterial dissolving solution, or a low-cost carbon fiber nonwoven or discarded carbon fiber is impregnated with a nanomaterial having such conductivity. It is configured as possible. Alternatively, conductivity can be improved by polymerizing or cross-linking a nanomaterial having such conductivity.
아울러 전술한 탄소나노 섬유시트(10)를 준비하는 단계(S100)는, 전기 방사 방식으로 나노 섬유를 방사한 후 이러한 나노 섬유를 안정화시키는 단계와 탄화시키는 단계를 더 포함할 수 있으며, 안정화 단계와 탄화 단계는 가열 속도(heating rate) 5 ℃/min 으로 240 ℃에서 30분 안정화한 뒤 가열 속도(heating rate) 5 ℃/min 으로 850 ℃에서 4시간 탄화하게 된다.In addition, the step (S100) of preparing the carbon nanofiber sheet 10 may further include stabilizing and carbonizing the nanofibers after spinning the nanofibers by an electrospinning method. The carbonization step is stabilized at 240 ° C. for 30 minutes at a heating rate of 5 ° C./min and then carbonized at 850 ° C. for 4 hours at a heating rate of 5 ° C./min.
도 3에 도시된 바와 같이, 안정화 및 탄화 공정에 따라 점차 직경이 감소함을 확인할 수 있으며, 탄화된 나노 섬유의 직경이 100 ~ 300 nm가 되도록 충분히 안정화 및 탄화 공정을 수행하는 것이 바람직하다. 도 3에 도시된, 탄화된 나노 섬유의 평균 직경은 약 230 nm 인 것을 확인할 수 있다.As shown in Figure 3, it can be seen that the diameter gradually decreases according to the stabilization and carbonization process, it is preferable to perform a sufficient stabilization and carbonization process so that the diameter of the carbonized nanofibers is 100 ~ 300 nm. 3, it can be seen that the average diameter of the carbonized nanofibers is about 230 nm.
이때, 면상 발열체(30)를 준비하는 단계(S200)는, 탄소나노 섬유시트(10)와 한지(20)를 적층한 후 일정 온도와 압력 하에서 압착하여 결합하는 단계(S200)일 수도 있다.At this time, the step (S200) of preparing the planar heating element 30 may be a step (S200) of bonding the carbon nanofiber sheet 10 and the Hanji 20 by laminating under a predetermined temperature and pressure.
즉, 탄소나노 섬유시트(10)와 한지(20)를 각각 준비한 후 라미네이팅(laminating)을 통한 압착 방식으로 결합하는 것이다.That is, after preparing the carbon nanofiber sheet 10 and the Hanji 20, respectively, it is bonded by a compression method through laminating (laminating).
이때, 탄소나노 섬유시트(10)와 한지(20)를 압착하여 결합하는 단계 이전에는, 탄소나노 섬유시트(10)와 한지(20)의 균일한 라미네이팅을 위하여 탄소나노 섬유시트(10)와 한지(20) 사이에 바인더(a)를 도포하는 단계를 포함할 수 있다.At this time, before the step of pressing and bonding the carbon nanofiber sheet 10 and the Hanji 20, the carbon nanofiber sheet 10 and the Hanji for uniform lamination of the carbon nanofiber sheet 10 and the Hanji 20 And applying the binder (a) between the (20).
도 4에 도시된 바와 같이, 탄소나노 섬유시트(10)를 규격에 맞게 절단(a ~ d 단계)한 뒤 탄소나노 섬유시트(10)와 한지(20)를 바인더(a)를 이용해서 라미네이팅 방식으로 적층 결합(e ~ g 단계)해서 면상 발열체(30)를 제조(h 단계)하게 되고, 이때, 바인더(a)를 전체 면적에 고르게 도포하는 과정과 라미네이팅 이후 건조하는 과정이 가장 중요하며, 면상 발열체(30)의 제조 시 나노 섬유의 전극 부분을 유지하면서 나노 섬유 멤브레인 사이의 단락이 발생하지 않도록 주의할 필요가 있다.As shown in FIG. 4, the carbon nanofiber sheet 10 is cut according to a standard (a to d steps), and then the carbon nanofiber sheet 10 and the hanji 20 are laminated using a binder (a). Stacking (e to g step) to produce a planar heating element 30 (step h), in which the process of evenly applying the binder (a) over the entire area and drying after laminating is the most important, In the manufacture of the heating element 30, care must be taken not to cause a short circuit between the nanofiber membranes while maintaining the electrode portion of the nanofibers.
이러한 바인더(a)를 도포하는 단계는, 전통 풀, 합성 풀, 폴리아세트산비닐(PVA), 폴리에틸렌옥사이드(PEO), 폴리비닐리델폴로우라이드(PVDF), 폴리디메틸실록산(PDMS), 폴리메틸메타크릴레이트(PMMA), 사이클로헥산 중 적어도 어느 하나의 바인더(a)를 도포하는 단계일 수 있다. 아울러 바인더(a) 도포 시 액상의 바인더(a)를 분사하거나, 붓으로 바르는 등의 도포 방식을 사용할 수 있으며, 이때, 도포 두께가 일정하도록 도포하는 것이 중요하다.The step of applying the binder (a), traditional paste, synthetic paste, polyvinyl acetate (PVA), polyethylene oxide (PEO), polyvinylidene fluoride (PVDF), polydimethylsiloxane (PDMS), polymethyl meta It may be a step of applying the binder (a) of at least one of acrylate (PMMA), cyclohexane. In addition, when the binder (a) is applied, a coating method such as spraying a liquid binder (a) or applying with a brush may be used. In this case, it is important to apply the coating thickness to be constant.
아울러 전술한 탄소나노 섬유시트(10)와 한지(20)를 압착하여 결합하는 단계는, 50℃ ~ 100℃ 사이의 온도 범위에서 1분 ~ 30분 사이의 시간 동안 탄소나노 섬유시트(10)와 한지(20)를 압착하는 단계일 수 있다.In addition, the step of bonding and bonding the above-described carbon nanofiber sheet 10 and the Hanji 20, the carbon nanofiber sheet 10 and the time between 1 minute to 30 minutes in the temperature range between 50 ℃ ~ 100 ℃ The paper 20 may be pressed.
이후에는 면상 발열체(30)에 전류를 인가하는 전원 공급부(40)를 설치하는 단계(S330)를 포함한다.Thereafter, the step of installing the power supply unit 40 for applying a current to the planar heating element 30 (S330).
이와 같이 탄소나노 섬유시트(10)와 한지(20)의 라미네이팅을 통해 적층 결합된 면상 발열체(30)의 발열 특성을 평가하기 위해 열화상 카메라를 이용해서 온도 변화를 확인해 보면 도 5에 도시된 바와 같다.As such, when the temperature change is checked using a thermal imaging camera to evaluate the heat generation characteristics of the planar heating element 30 laminated and bonded through lamination of the carbon nanofiber sheet 10 and the Hanji 20 as shown in FIG. 5. same.
면 저항 44.2 Ω의 면상 발열체(30)를 전극에 연결하고 인가 전압을 각각 1, 3.75, 6, 10, 15 V로 증가시킨 결과 10 V에서 80.2 ℃의 발열 특성을 나타내었으며, 15 V에서는 약 109 ℃의 높은 발열 특성을 나타내었다. 즉, 매우 짧은 시간에 면상 발열체(30)의 전 면적의 온도가 균일하게 분포하였음을 확인할 수 있다.The planar heating element 30 having a sheet resistance of 44.2 Ω was connected to the electrode and the applied voltage was increased to 1, 3.75, 6, 10, and 15 V, respectively. High exothermic properties were shown. That is, it can be confirmed that the temperature of the entire area of the planar heating element 30 is uniformly distributed in a very short time.
아울러 면 저항 88.2 Ω의 면상 발열체(30)를 전극에 연결하고 5시간 동안 발열 특성 평가를 진행한 결과, 도 6에 도시된 바와 같이, 5시간 동안 72 ℃ ~ 73 ℃의 온도를 유지하였으며, 전극이 단락 되거나 온도의 감소가 없이 지속될 수 있음을 확인할 수 있다.In addition, as a result of connecting the planar heating element 30 having a sheet resistance of 88.2 Ω to the electrode and evaluating the heating characteristics for 5 hours, as shown in FIG. 6, the temperature of 72 ° C. to 73 ° C. was maintained for 5 hours. It can be seen that this can last without shorting or temperature reduction.
Figure PCTKR2019002188-appb-I000001
Figure PCTKR2019002188-appb-I000001
<표 1> 전자파 차폐성능(SE) 측정 결과<Table 1> Result of Electromagnetic Shielding Performance (SE)
상기 표 1은 탄소나노 섬유시트(10)에 무전해 도금으로 금속을 도금하여 전자파 차폐성능(SE)을 측정한 결과를 정리한 것이며, 3초, 5초, 10초 무전해 도금 결과 구리 호일보다도 우수한 전자파 차폐가 가능한 것으로 확인할 수 있다.Table 1 summarizes the results of measuring electromagnetic wave shielding performance (SE) by plating a metal on the carbon nanofiber sheet 10 by electroless plating, and comparing the results of 3 seconds, 5 seconds, and 10 seconds by electroless plating. It can be confirmed that excellent electromagnetic shielding is possible.
또한, 본 발명에 따른 한지 면상발명 장판은 탄소나노 섬유시트(10)와 한지(20)가 결합된 면상 발열체(30)와, 복수의 상기 면상 발열체(30)가 배열되도록 지지하는 지지부 및 이러한 면상 발열체(30)에 전류를 인가하는 전원 공급부(40)를 포함한다. 즉, 도 7에 도시된 바와 같이, 면상 발열체(30)를 일정 크기의 블록과 같이 형성하고, 이러한 블록 형태의 면상 발열체(30) 배열하여 한지 면상발열 장판으로 사용 가능하며, 이와 같이 구성하면 문제가 있는 부분이 면상 발열체(30)만 교체하여 사용이 가능하게 된다.In addition, the sheet of the invention according to the present invention is a planar heating element 30, the carbon nanofiber sheet 10 and the Korean paper 20 is coupled, the support portion for supporting the plurality of the planar heating element 30 is arranged and such a planar It includes a power supply unit 40 for applying a current to the heating element (30). That is, as shown in Figure 7, the planar heating element 30 is formed as a block of a predetermined size, and the block-shaped planar heating element 30 can be arranged to be used as a Hanji planar heating plate, if configured as described above There is a part that can be used by replacing only the surface heating element (30).
이러한 면상 발열체(30)의 효과적인 지지를 위해 도 2에 도시된 바와 같이, 합판 지지체(60)가 구비될 수 있다. 이러한 합판 지지체(60)는 면상 발열체(30)의 기계적 강도를 보강하기 위해 구비되며, 사용 과정에서 안전성을 확보하기 위해 전기적인 절연 기능도 구비되는 것이 바람직하다. 또한, 이러한 합판 지지체(60)는 면상 발열체(30)의 고온 사용 과정에서도 효과적으로 지지할 수 있도록 내열성도 구비되는 것이 바람직하다.As illustrated in FIG. 2, the plywood support 60 may be provided to effectively support the planar heating element 30. The plywood support 60 is provided to reinforce the mechanical strength of the planar heating element 30, it is preferable that the electrical insulation function is also provided to ensure safety in the use process. In addition, the plywood support 60 is preferably provided with heat resistance so that even in the high temperature use process of the planar heating element 30 can be effectively supported.
이때, 전술한 지지부는 도 7에 도시된 바와 같이, 복수의 면상 발열체(30)를 구획하는 누름틀(50)일 수 있다.In this case, as shown in FIG. 7, the above-mentioned support part may be a pressing frame 50 that partitions the plurality of planar heating elements 30.
또한, 이러한 누름틀(50)에는 인접하는 면상 발열체(30)의 상면을 눌러서 지지하는 지지 돌기(51)가 형성될 수 있으며, 이와 같이 지지 돌기(51)가 형성됨으로 인해 면상 발열체(30)의 안정적인 지지가 가능하게 된다.In addition, the pressing frame 50 may be provided with a support protrusion 51 for pressing and supporting the upper surface of the adjacent planar heating element 30, the support protrusion 51 is formed in this way of the planar heating element 30 Stable support is possible.
또는, 누름틀(50)에는 인접하는 면상 발열체(30) 사이에 전류의 이동이 가능하도록 통전 부재(52)가 구비될 수 있다. 즉, 전원 공급부(40)를 통해 인가되는 전류는 이러한 통전 부재(52)를 통해 인접 배열된 면상 발열체(30)로 전달된다.Alternatively, the press member 50 may be provided with an energizing member 52 to allow the movement of current between adjacent planar heating elements 30. That is, the electric current applied through the power supply unit 40 is transmitted to the planar heating element 30 adjacently arranged through the conducting member 52.
아울러 누름틀(50)은 도 7에 도시된 바와 같이, 상호 분리 가능한 복수의 누름 부재(53)를 포함할 수도 있다. 앞서 살펴본 바와 같이, 본 발명에 따른 면상 발열체(30)는 블록 형태로 형성되어 설치가 용이하며, 고장 등의 원인으로 발열이 되지 않는 면상 발열체(30)의 경우 해당 부분의 면상 발열체(30)만 교체한 후 새로운 면상 발열체(30)를 설치하게 되는데, 전술한 바와 같이, 누름틀(50)을 상호 분리 가능한 복수의 누름 부재(53)로 형성할 경우 특정 부분의 면상 발열체(30)를 분리하는 것이 용이하게 된다.In addition, the pressing frame 50 may include a plurality of pressing members 53 that can be separated from each other, as shown in FIG. 7. As described above, the planar heating element 30 according to the present invention is formed in a block form and is easy to install, and in the case of the planar heating element 30 which does not generate heat due to a failure, etc., only the planar heating element 30 of the corresponding portion After replacement, a new planar heating element 30 is installed. As described above, when the press frame 50 is formed of a plurality of press members 53 that can be separated from each other, the planar heating element 30 of a specific portion is separated. It becomes easy.
이때, 누름틀(50)의 하부에는 복수의 면상 발열체(30)를 지지하도록 누름틀(30)의 위치를 고정하는 고정 부재(54)가 구비될 수 있다.At this time, the lower portion of the pressing frame 50 may be provided with a fixing member 54 for fixing the position of the pressing frame 30 to support the plurality of planar heating element 30.
이러한 고정 부재(54)는 누름틀(50) 하부에 방수 실란제를 도포하는 방식으로 사용이 가능하며, 이를 통해 누수를 방지 할 뿐만 아니라 수리가 요구될 시에는 고온에 의한 실란제 경화 작용을 통해 점착력을 제어하여 누름틀(50)을 제거한 뒤 간편하게 교체 작업이 가능하다.The fixing member 54 can be used by applying a waterproof silane agent to the lower part of the press mold 50, and not only prevents leakage, but also needs to be repaired by a high temperature silane agent when repair is required. After removing the press frame 50 by controlling the adhesive force can be easily replaced.
도 9 및 도 10에 도시된 바와 같이, 면상 발열체(30)는 탄소나노 섬유시트(10)의 둘레를 감싸는 프레임(31)을 더 포함하고, 이러한 프레임(31)의 상면에는 한지(20)가 배치될 수 있다.As shown in FIG. 9 and FIG. 10, the planar heating element 30 further includes a frame 31 surrounding the circumference of the carbon nanofiber sheet 10, and the Hanji 20 is formed on the upper surface of the frame 31. Can be arranged.
이때, 프레임(31)은 블록 형태의 프레임(31)으로 형성될 수 있으며, 이와 같이 탄소나노 섬유시트(10)와 한지(20)를 블록 형태의 프레임(31)을 이용해서 모듈화할 경우 설치가 용이하며, 고장 등의 원인으로 발열이 되지 않는 면상 발열체(30)의 경우 해당 부분의 면상 발열체(30)만 교체한 후 새로운 면상 발열체(30)를 설치하는 것이 용이하게 된다.In this case, the frame 31 may be formed as a frame 31 of a block shape, and when the carbon nanofiber sheet 10 and the Hanji 20 are modularized using the frame 31 of the block type, the frame 31 may be installed. In the case of the planar heating element 30 that does not generate heat due to a failure, etc., it is easy to install a new planar heating element 30 after replacing only the planar heating element 30 of the corresponding portion.
이러한 블록 형태의 프레임(31)을 이용해서 모듈화된 면상 발열체(30)를 연속 배치하는 방식으로 설치하게 되는데, 이때, 연속 배치되는 복수의 면상 발열체(30)가 상호 고정되도록 프레임(31)의 외주면에는 전술한 지지부가 배치될 수 있다.The block-shaped frame 31 is installed in such a manner that the modular planar heating elements 30 are continuously arranged. At this time, the outer circumferential surface of the frame 31 is fixed such that the plurality of planar heating elements 30 arranged in series are fixed to each other. The above support may be disposed.
이러한 지지부는 어느 하나의 프레임(31)에 구비되는 제1 결합 부재(70)와 다른 하나의 프레임(31)에 구비되는 제2 결합 부재(80)를 포함하며, 제1 결합 부재(70)와 제2 결합 부재(80)가 상호 결합되는 방식으로 각각의 면상 발열체(30)가 설치되는 것이다.The support part includes a first coupling member 70 provided in one of the frames 31 and a second coupling member 80 provided in the other frame 31, and the first coupling member 70 and the first coupling member 70. Each planar heating element 30 is installed in such a manner that the second coupling member 80 is coupled to each other.
이러한 제1 결합 부재(70)에는 제2 결합 부재(80)가 삽입되는 체결홀(71)이 형성되고, 제2 결합 부재(80)에는 전술한 체결홀(71)에 삽입되는 체결돌기(81)가 형성된다.A fastening hole 71 into which the second coupling member 80 is inserted is formed in the first coupling member 70, and a fastening protrusion 81 inserted into the aforementioned fastening hole 71 in the second coupling member 80. ) Is formed.
아울러 제1 결합 부재(70)에는 체결홀(71)에 삽입된 제2 결합 부재(80)가 쉽게 이탈하지 않도록 요철 구조가 형성될 수 있으며, 제2 결합 부재(80)에도 이러한 요철 구조에 대응되는 요철 구조가 형성될 수 있다.In addition, an uneven structure may be formed in the first coupling member 70 such that the second coupling member 80 inserted into the fastening hole 71 may not be easily separated, and the second coupling member 80 may correspond to the uneven structure. Concave-convex structure can be formed.
이와 같이 프레임(31)의 외주면에 제1 결합 부재(70)와 제2 결합 부재(80)가 구비될 경우 모듈화된 면상 발열체(30)를 쉽게 조립할 수 있게 된다.As such, when the first coupling member 70 and the second coupling member 80 are provided on the outer circumferential surface of the frame 31, the modular planar heating element 30 can be easily assembled.
또한, 프레임(31) 내부에는 탄소나노 섬유시트(10) 뿐만 아니라 다양한 레이어가 구비될 수 있다.In addition, not only the carbon nanofiber sheet 10 but also various layers may be provided in the frame 31.
면상 발열체(30)가 설치된 이후 사용자가 활동하게 되면 이러한 면상 발열체(30)에는 사용자의 하중이 인가되는데, 특히, 이러한 하중으로 인해 한지(20)가 일부 탄성 변형되고, 이와 같이 한지(20)가 탄성 변형되는 과정에서 한지(20)와 탄소나노 섬유시트(10)가 상대 운동할 수 있으며, 이와 같이 상대 운동하는 과정에서 마찰에 의한 소음이 발생할 수 있게 된다. 따라서 이러한 경우에도 한지(20)와 탄소나노 섬유시트(10) 상호 간의 마찰에 의한 소음 발생을 방지하는 소음 방지 부재(90)가 구비되는 것이 바람직하다.When the user is activated after the planar heating element 30 is installed, the user's load is applied to the planar heating element 30. In particular, the Hanji 20 is partially elastically deformed due to such a load, and the Hanji 20 is thus In the process of elastic deformation, the Hanji 20 and the carbon nanofiber sheet 10 may be relative to the movement, such that the noise due to friction may occur in the relative movement. Therefore, even in this case, it is preferable that the noise prevention member 90 is provided to prevent the noise generated by friction between the Hanji 20 and the carbon nanofiber sheet 10.
이러한 소음 방지 부재(90)로는 부직포 등을 사용할 수 있으며, 이러한 부직포는 한지(20) 제조 시 한지(20) 하면에 일체로 형성되도록 함께 제조할 수 있다.As the noise preventing member 90, a nonwoven fabric may be used, and the nonwoven fabric may be manufactured together so as to be integrally formed on the bottom surface of the Hanji 20 during manufacture of the Hanji 20.
또한, 한지(20)의 상면에는 외부 마감층(21)이 구비될 수 있으며, 이러한 외부 마감층(21)은 한지 복합체를 사용해서 제조할 수 있다.In addition, the upper surface of the Hanji 20 may be provided with an outer finishing layer 21, the outer finishing layer 21 can be manufactured using a Hanji composite.
아울러 전술한 바와 같이, 면상 발열체(30)가 설치된 이후 사용자가 활동하게 되면 이러한 면상 발열체(30)에는 사용자의 하중이 인가되는데, 이러한 사용자의 하중으로 인해 탄소나노 섬유시트(10)가 파손되는 것을 방지할 수 있도록 한지(20)와 탄소나노 섬유시트(10) 사이에는 이러한 하중을 지지하는 하중 지지 부재(100)가 구비될 수 있다.In addition, as described above, when the user is activated after the planar heating element 30 is installed, the user's load is applied to the planar heating element 30, and the carbon nanofiber sheet 10 is damaged due to the load of the user. A load supporting member 100 for supporting such a load may be provided between the Hanji 20 and the carbon nanofiber sheet 10 so as to prevent it.
이러한 하중 지지 부재(100)는 스테인리스(stainless) 판넬 등을 사용할 수 있으며, 이 밖에도 사용자의 하중을 지지할 수 있는 강성을 갖는 재질이라면 어떠한 구성이든 사용 가능하다.The load supporting member 100 may use a stainless panel or the like, and any configuration may be used as long as the material has a rigidity capable of supporting a load of the user.
또한, 이러한 하중 지지 부재(100)에는 관통홀(101)이 형성됨으로써 탄소나노 섬유시트(10)에서 생성된 열이 이러한 관통홀(101)을 통해 원활하게 전달될 수 있기 때문이다.In addition, since the through hole 101 is formed in the load supporting member 100, heat generated in the carbon nanofiber sheet 10 may be smoothly transferred through the through hole 101.
면상 발열체(30)에는 상하 방향으로 복수의 탄소나노 섬유시트(10)가 적층 배치될 수 있으며, 이때, 각각의 탄소나노 섬유시트(10)에는 전류를 공급하는 전극 부재(41)가 각각 구비될 수 있다.The planar heating element 30 may have a plurality of carbon nanofiber sheet 10 stacked in a vertical direction. In this case, each carbon nanofiber sheet 10 may be provided with an electrode member 41 for supplying current. Can be.
또한, 하나의 탄소나노 섬유시트(10)에도 복수의 전극 부재(41)가 구비될 수 있으며, 하나의 전극 부재(41)를 통해 공급되는 전류는 탄소나노 섬유시트(10)를 통과한 후 다른 하나의 전극 부재(41)를 통해 이동하는 방식으로 전류가 흐르면서 탄소나노 섬유시트(10)가 발열하게 된다.In addition, one carbon nanofiber sheet 10 may be provided with a plurality of electrode members 41, and the current supplied through one electrode member 41 passes through the carbon nanofiber sheet 10 and then the other. As the current flows through the one electrode member 41, the carbon nanofiber sheet 10 generates heat.
이때, 전원 공급부(40)는 복수의 전극 부재(41)를 상호 연결하는 연결 와이어(42)를 더 포함할 수 있다. 즉, 플러그(43)를 통해 공급되는 전류는 어느 하나의 전극 부재(41)로 공급될 수 있고, 또한, 이러한 연결 와이어(42)를 통해 다른 전극 부재(41)로 전류가 이동할 수도 있으므로 전류 공급을 위한 플러그(43)를 복수 개 구비할 필요가 없게 된다.In this case, the power supply 40 may further include a connection wire 42 connecting the plurality of electrode members 41 to each other. That is, the current supplied through the plug 43 can be supplied to any one electrode member 41, and the current can also be supplied to the other electrode member 41 through the connection wire 42. There is no need to provide a plurality of plugs (43) for.
아울러 상호 인접한 면상 발열체(30) 상호 간에는 전술한 제1 결합 부재(70)와 제2 결합 부재(80)를 통해 전류가 이동할 수 있도록 구성하는 것도 가능하다. 즉, 연결 와이어(42)를 통해 이동하는 전류가 제1 결합 부재(70)와 제2 결합 부재(80)를 통해 인접한 면상 발열체(30)로 이동할 수 있도록 구성하는 것이다.In addition, the planar heating elements 30 adjacent to each other may be configured to allow current to move through the first coupling member 70 and the second coupling member 80 described above. That is, the current moving through the connecting wire 42 is configured to be moved to the adjacent planar heating element 30 through the first coupling member 70 and the second coupling member 80.
또한, 프레임(31)의 하면에는 단열 부재가 구비될 수 있으며, 이와 같이 단열 부재(110)가 구비됨으로써 탄소나노 섬유시트(10)에서 생성된 열이 한지(20)로만 전달되고, 프레임(31)의 하면을 통해 외부로 손실되는 것을 방지할 수 있게 된다.In addition, the lower surface of the frame 31 may be provided with a heat insulating member, and as the heat insulating member 110 is provided as described above, the heat generated from the carbon nanofiber sheet 10 is transferred only to the Korean paper 20 and the frame 31. ) Can be prevented from being lost to the outside.
이러한 프레임(31)의 하단에는 한지(20)가 구비될 수 있으며, 이를 통해 기계적 강도를 보강하고, 사용 과정에서 안전성을 확보하기 위한 전기적인 절연이 가능하며, 고온 사용 과정에서도 효과적으로 지지가 가능한 내열성도 확보할 수 있게 된다. Hanji 20 may be provided at the bottom of the frame 31, thereby reinforcing the mechanical strength, electrical insulation to ensure safety in the use process, heat resistance that can be effectively supported even at high temperature use process You can also secure.
본 발명의 일 실시예에 대하여 설명하였으나, 본 발명의 사상은 본 명세서에 제시되는 실시 예에 제한되지 아니하며, 본 발명의 사상을 이해하는 당업자는 동일한 사상의 범위 내에서, 구성요소의 부가, 변경, 삭제, 추가 등에 의해서 다른 실시 예를 용이하게 제안할 수 있을 것이나, 이 또한 본 발명의 사상범위 내에 든다고 할 것이다.Although an embodiment of the present invention has been described, the spirit of the present invention is not limited to the embodiments presented herein, and those skilled in the art who understand the spirit of the present invention may add or change elements within the same spirit. Other embodiments may be easily proposed by adding to, deleting, adding to, etc., but this will also be within the scope of the present invention.

Claims (12)

  1. 전기 방사 방식으로 나노 섬유를 방사해서 탄소나노 섬유시트를 준비하는 단계;Preparing a carbon nanofiber sheet by spinning nanofibers by electrospinning;
    상기 탄소나노 섬유시트와 한지를 적층시킨 후 결합해서 면상 발열체를 준비하는 단계; 및Preparing a planar heating element by laminating and bonding the carbon nanofiber sheet and Hanji; And
    상기 면상 발열체에 전류를 인가하는 전원 공급부를 설치하는 단계;Providing a power supply unit applying a current to the planar heating element;
    를 포함하는 한지 면상발열 장판의 제조 방법.Method for producing a sheet of paper sheet heat generation comprising a.
  2. 제1항에 있어서,The method of claim 1,
    상기 탄소나노 섬유시트를 준비하는 단계는,Preparing the carbon nanofiber sheet,
    피치계 또는 폴리아크릴로나이트릴(PAN)계의 고분자 용액 및 PAN 섬유 및 피치계 섬유를 용해시킨 고분자 용액을 전기 방사하는 단계인 것을 특징으로 하는 한지 면상발열 장판의 제조 방법.A method for producing a sheet of heat resistant sheet of Korean paper, characterized in that the step of electrospinning the polymer solution of the pitch-based or polyacrylonitrile (PAN) -based and the polymer solution in which the PAN fibers and pitch-based fibers are dissolved.
  3. 제1항에 있어서,The method of claim 1,
    상기 탄소나노 섬유시트를 준비하는 단계는,Preparing the carbon nanofiber sheet,
    피치계 또는 PAN계의 탄소섬유 부직포나 탄소섬유를 이용해서 상기 탄소나노 섬유시트를 준비하는 단계인 것을 특징으로 하는 한지 면상발열 장판의 제조 방법.A method of manufacturing a sheet of paper sheet heat generating sheet, characterized in that the step of preparing the carbon nanofiber sheet using a carbon fiber nonwoven fabric or carbon fiber of the pitch system or PAN system.
  4. 제3항에 있어서,The method of claim 3,
    상기 탄소나노 섬유시트를 준비하는 단계는,Preparing the carbon nanofiber sheet,
    상기 피치계 또는 PAN계의 탄소섬유 부직포나 탄소섬유의 전도성 향상을 위한 후처리 단계를 더 포함하는 것을 특징으로 하는 한지 면상발열 장판의 제조 방법.Method for producing a sheet of heat-resistant Korean paper sheet further comprises a post-treatment step for improving the conductivity of the carbon fiber nonwoven fabric or carbon fiber of the pitch system or PAN system.
  5. 제4항에 있어서,The method of claim 4, wherein
    상기 후처리 단계는 전도성 향상을 위한 나노소재 합성 및 전해/무전해 도금 처리하는 단계인 것을 특징으로 하는 한지 면상발열 장판의 제조 방법.The post-treatment step is a method for producing a sheet of paper heat-generating hanjang, characterized in that the step of nanomaterial synthesis and electrolytic / electroless plating to improve the conductivity.
  6. 제1항에 있어서,The method of claim 1,
    상기 탄소나노 섬유시트를 준비하는 단계는,Preparing the carbon nanofiber sheet,
    전기 방사 방식으로 나노 섬유를 방사한 후 상기 나노 섬유를 안정화시키는 단계와 탄화시키는 단계를 더 포함하는 것을 특징으로 하는 한지 면상발열 장판의 제조 방법.After spinning the nanofibers by the electrospinning method, stabilizing the carbon nanofibers and the step of carbonizing the manufacturing method of the planar heating sheet.
  7. 제1항에 있어서,The method of claim 1,
    상기 면상 발열체를 준비하는 단계는,Preparing the planar heating element,
    상기 탄소나노 섬유시트와 한지를 일정 온도와 압력 하에서 압착하여 결합하는 단계이고, Combining the carbon nanofiber sheet and Hanji by pressing under a predetermined temperature and pressure,
    상기 탄소나노 섬유시트와 한지를 압착하여 결합하는 단계 이전에는,Before the step of bonding the carbon nanofiber sheet and Hanji by bonding,
    상기 탄소나노 섬유시트와 한지 사이에 바인더를 도포하는 단계를 포함하는 것을 특징으로 하는 한지 면상발열 장판의 제조 방법.Method for producing a sheet of paper heat-generating sheet, characterized in that it comprises the step of applying a binder between the carbon nanofiber sheet and Hanji.
  8. 제7항에 있어서,The method of claim 7, wherein
    상기 바인더를 도포하는 단계는,Applying the binder,
    전통 풀, 합성 풀, 폴리아세트산비닐(PVA), 폴리에틸렌옥사이드(PEO), 폴리비닐리델폴로우라이드(PVDF), 폴리디메틸실록산(PDMS), 폴리메틸메타크릴레이트(PMMA), 사이클로헥산 중 적어도 어느 하나의 바인더를 도포하는 단계인 것을 특징으로 하는 한지 면상발열 장판의 제조 방법.At least any of traditional pools, synthetic pools, polyvinyl acetate (PVA), polyethylene oxide (PEO), polyvinylidene fluoride (PVDF), polydimethylsiloxane (PDMS), polymethyl methacrylate (PMMA), and cyclohexane Method for producing a sheet of paper sheet heating sheet characterized in that the step of applying a binder.
  9. 탄소나노 섬유시트와 한지가 적층 결합된 면상 발열체;A planar heating element in which carbon nanofiber sheet and Hanji are laminated and bonded;
    복수의 상기 면상 발열체가 배열되도록 지지하는 지지부; 및A support part supporting a plurality of the surface heating elements to be arranged; And
    상기 면상 발열체에 전류를 인가하는 전원 공급부;A power supply unit applying current to the planar heating element;
    를 포함하는 한지 면상발열 장판.Korean paper surface heating sheet containing.
  10. 제9항에 있어서,The method of claim 9,
    상기 면상 발열체는 상기 탄소나노 섬유시트의 둘레를 감싸는 프레임을 더 포함하고,The planar heating element further includes a frame surrounding the circumference of the carbon nanofiber sheet,
    상기 프레임의 상면에는 상기 한지가 배치되는 한지 면상발열 장판.The upper surface of the frame is the hanji on the surface of the sheet of paper is arranged.
  11. 제10항에 있어서,The method of claim 10,
    연속 배치되는 복수의 상기 면상 발열체가 상호 고정되도록 상기 프레임의 외주면에는 상기 지지부가 배치되는 한지 면상발열 장판.Hanji plane heating sheet is disposed on the outer circumferential surface of the frame so that the plurality of planar heating elements arranged in series.
  12. 제11항에 있어서,The method of claim 11,
    상기 지지부는,The support portion,
    어느 하나의 상기 프레임에 구비되며, 체결홀이 형성된 제1 결합 부재; 및A first coupling member provided in one of the frames and having a fastening hole; And
    이웃하는 다른 하나의 상기 프레임에 구비되며, 상기 체결홀에 삽입되는 체결돌기가 형성된 제2 결합 부재;A second coupling member provided in the other neighboring frame and having a fastening protrusion inserted into the fastening hole;
    를 포함하는 한지 면상발열 장판.Korean paper surface heating sheet containing.
PCT/KR2019/002188 2018-08-22 2019-02-22 Method for manufacturing korean paper planar heating mat having replaceable blocks, and korean paper planar heating mat WO2020040387A1 (en)

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KR10-2018-0098106 2018-08-22
KR20180098106 2018-08-22
KR10-2019-0020512 2019-02-21
KR1020190020512A KR102199069B1 (en) 2018-08-22 2019-02-21 Apparatus of Hanji flooring heating element by block replacement technique

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200438935Y1 (en) * 2007-04-09 2008-03-12 전윤구 Assembling bed having a plane heater
KR101260624B1 (en) * 2012-02-09 2013-05-03 김억 Standable and portable plane heater
KR20160010700A (en) * 2014-07-17 2016-01-28 (주)크린앤사이언스 Method for Plating of Non-woven Fabric using Continuous Process of Electroless and Electrolysis Plating
KR101604294B1 (en) * 2015-11-27 2016-03-17 주식회사 씨티앤에스 A floor sheet using heating korean paper and manufacturing method thereof
KR20180069189A (en) * 2016-12-14 2018-06-25 희성전자 주식회사 Heater Sheet

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200438935Y1 (en) * 2007-04-09 2008-03-12 전윤구 Assembling bed having a plane heater
KR101260624B1 (en) * 2012-02-09 2013-05-03 김억 Standable and portable plane heater
KR20160010700A (en) * 2014-07-17 2016-01-28 (주)크린앤사이언스 Method for Plating of Non-woven Fabric using Continuous Process of Electroless and Electrolysis Plating
KR101604294B1 (en) * 2015-11-27 2016-03-17 주식회사 씨티앤에스 A floor sheet using heating korean paper and manufacturing method thereof
KR20180069189A (en) * 2016-12-14 2018-06-25 희성전자 주식회사 Heater Sheet

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