WO2020029450A1 - Train-mounted phm device, and high-speed train - Google Patents

Train-mounted phm device, and high-speed train Download PDF

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Publication number
WO2020029450A1
WO2020029450A1 PCT/CN2018/114087 CN2018114087W WO2020029450A1 WO 2020029450 A1 WO2020029450 A1 WO 2020029450A1 CN 2018114087 W CN2018114087 W CN 2018114087W WO 2020029450 A1 WO2020029450 A1 WO 2020029450A1
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Prior art keywords
train
phm
data
board
fpga
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PCT/CN2018/114087
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French (fr)
Chinese (zh)
Inventor
陈建峰
雷平振
高锦慧
石永进
阳咏梅
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中车永济电机有限公司
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Publication of WO2020029450A1 publication Critical patent/WO2020029450A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61LGUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
    • B61L15/00Indicators provided on the vehicle or vehicle train for signalling purposes ; On-board control or communication systems
    • B61L15/0081On-board diagnosis or maintenance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61LGUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
    • B61L15/00Indicators provided on the vehicle or vehicle train for signalling purposes ; On-board control or communication systems
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors

Definitions

  • the invention relates to the field of train safety equipment, in particular to a train-mounted PHM equipment and a high-speed rail train.
  • PHM Prognostic and Health Management
  • the rail transit field not only has a larger passenger capacity, a wider coverage area and lower costs, but the PHM technology in the rail transit industry is still in its infancy, and the high-speed rail trains are still only increasing. Some sensors are used to detect whether the fault has occurred. Compared to the way that the fault has been found, the approach to discover the upcoming fault and deal with it before it happens obviously has higher safety. The most important part of the train is power traction. Any part of the system and the braking system can cause serious consequences. Therefore, it is necessary to extend PHM technology to the field of rail transit.
  • the purpose of the present invention is to provide a train-mounted PHM device, which is applied to high-speed rail trains, and uses information acquisition devices to collect equipment operation data of train traction motors, and to communicate with PHM standard data (including the entire life cycle of equipment) stored in the train PHM diagnostic device. Under running data), the running status of the traction motor of the train is determined after comparison and analysis, so that it can predict whether a fault will occur in the next period of time based on the running status.
  • the present invention extends the PHM technology to the field of rail transportation, which is different from the traditional use of sensors
  • the on-board PHM equipment provided by the present invention can be used to analyze and compare the actual operating data of the equipment and the PHM standard data to find the upcoming faults and deal with them before they occur. Further improve the safety of high-speed rail trains.
  • Another object of the present invention is to provide a high-speed rail train including the on-board PHM equipment of the train in a traction system.
  • the present invention provides a train-mounted PHM device, including:
  • a signal acquisition device connected to a sensor provided on a traction motor of the train and configured to collect equipment operation data fed back by the sensor;
  • the train PHM diagnostic device is connected to the signal acquisition device through a connector, and is configured to diagnose the current running state of the train traction motor according to the equipment operation data and pre-stored PHM standard data;
  • the power supply module is connected to the sensor, the signal acquisition device, and the train PHM diagnostic device, and is used to provide the sensors, the signal acquisition device, and the train PHM diagnostic device with voltages required for normal work, respectively.
  • the signal acquisition device includes:
  • a signal conditioning circuit connected to the sensor and configured to perform preprocessing and anti-aliasing filtering on the received device operation data to obtain processed data;
  • An analog-to-digital converter the input end of which is connected to the output end of the signal conditioning circuit, and the output end is connected to the input end of the FPGA information acquisition board, which is used to convert the processed data which is an analog quantity into a digital quantity;
  • An output terminal of the FPGA data acquisition acceleration board is connected to an input terminal of the train PHM diagnostic device, and is used for multi-channel synchronous data acquisition and processing by using FPGA's heterogeneous acceleration function.
  • the signal acquisition device further includes:
  • the device operation data recording module is connected to the FPGA data acquisition acceleration board and is used to record and store digital device operation data.
  • the train PHM diagnostic device includes:
  • a data storage module is used to store the PHM standard data and a preset PHM diagnosis algorithm; an FPGA data diagnosis acceleration board is connected to the data storage module and the FPGA data acquisition acceleration board, and is used to utilize the FPGA
  • the heterogeneous acceleration function simultaneously performs data diagnosis operations between the train running data and the PHM standard data in multiple channels.
  • the data storage module is a disk storage array.
  • the number of acquisition channels of the signal acquisition device is the same as the number of types of the sensors.
  • the train's on-board PHM equipment also includes:
  • Data transmission interface one end of which is connected to the output terminal of the train PHM diagnostic device, and the other end is connected to the train information display system through the train bus, and is used for diagnosis obtained according to the equipment operation data and the standard PHM data.
  • the diagnosis result of the train traction motor is sent to the train information display system.
  • the train's on-board PHM equipment also includes:
  • a diagnostic result discriminating device which is connected to the train PHM diagnostic device, and is configured to determine a current fault level of the train traction motor according to the received diagnostic result of the train traction motor, and generate the current fault level when the current fault level exceeds a preset level Failure warning signal.
  • the size of the chassis of the train-mounted PHM device is specifically 3U.
  • the present invention also provides a high-speed rail train including a traction system and a braking system, and the traction system includes a preset number of traction motors for the train, and the traction system further includes as described above.
  • Train on-board PHM equipment including a traction system and a braking system, and the traction system includes a preset number of traction motors for the train, and the traction system further includes as described above.
  • the on-board PHM equipment provided by the present invention is applied to high-speed rail trains.
  • the information collection device is used to collect the equipment operation data of the train traction motor, and the PHM standard data stored in the train PHM diagnostic device (including the full life of the equipment)
  • the running data under the cycle is compared and analyzed to determine the running status of the train traction motor, so that it can predict whether a fault will occur in the next period of time based on the running status.
  • the present invention extends the PHM technology to the field of rail transit, which is different from traditional use Sensors are used to discover the faults that have occurred on the train.
  • the train-mounted PHM device provided by the present invention can analyze and compare the actual operation data of the equipment with the PHM standard data to find out the impending faults and deal with them before they occur. To further improve the safety of high-speed rail trains.
  • the invention also provides a high-speed rail train provided with the on-board PHM equipment of the train, which has the above-mentioned beneficial effects, and is not repeated here.
  • FIG. 1 is a schematic structural diagram of a train-mounted PHM device according to an embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of a signal acquisition device 20 in a train-mounted PHM device according to an embodiment of the present invention
  • FIG. 3 is a schematic structural diagram of a train PHM diagnostic device 30 in a train-mounted PHM device provided by an embodiment of the present invention
  • FIG. 4 is a schematic structural diagram of another train-mounted PHM device according to an embodiment of the present invention.
  • FIG. 5 is a schematic connection diagram of another train-mounted PHM device used in the embodiment of the present invention.
  • the core of the present invention is to provide a train-mounted PHM equipment and a high-speed rail train.
  • the information acquisition device is used to collect the equipment operation data of the train traction motor, and the PHM standard data stored in the train PHM diagnostic device (including the equipment operating under the full life cycle) (Data) After the comparison and analysis, the operation status of the traction motor of the train is determined to predict whether a fault will occur in the next period of time based on the operation status.
  • the invention extends the PHM technology to the field of rail transit, which is different from the traditional use of sensors to find
  • the faults that have occurred on the train can be further improved through the on-board PHM equipment provided by the present invention, which can be analyzed and compared with the actual operation data of the equipment and the PHM standard data, and the upcoming faults can be found and processed before they occur, which can be further improved.
  • Safety of high-speed rail trains can be provided by the present invention, which can be analyzed and compared with the actual operation data of the equipment and the PHM standard data, and the upcoming faults can be found and processed before they occur, which can be further improved.
  • FIG. 1 is a schematic structural diagram of a train-mounted PHM device according to an embodiment of the present invention.
  • the train-mounted PHM device includes:
  • the signal acquisition device 20 is connected to a sensor 11 provided on the train traction motor 10, and is configured to collect equipment operation data fed back by the sensor 11;
  • various sensors such as acceleration sensors, voltage sensors, current sensors, speed sensors, and temperature sensors can be set. According to the actual model of the train traction motor, it can be flexible. A number of different types of sensors are selected to collect equipment operating data for train traction motors. In order to receive data collected by various types of sensors, it can be implemented by multiple sub-signal acquisition boards or setting up multiple signal acquisition channels on a large signal acquisition board.
  • the raw device operation data collected by the sensor may have a problem of inconspicuous features. Therefore, it may also be pre-processed including signal processing, anti-aliasing processing, amplification, reduction, etc.
  • the pre-processed equipment operating data can better reflect the characteristics and failure points, while reducing the proportion of unnecessary partial signals.
  • FPGA heterogeneous acceleration function can also be introduced, that is, the hardware acceleration function brought about by the special structure of FPGA can be used to synchronize the bus clock and message synchronization, so as to realize the collection and processing of the collected device operation data in multiple channels at the same time.
  • the signal conditioning circuit 21 is connected to the sensor 11 and is configured to perform preprocessing and anti-aliasing filtering on the received device operation data to obtain processed data;
  • the input terminal of the analog-to-digital converter 22 is connected to the output terminal of the signal conditioning circuit 21, and the output terminal is connected to the input terminal of the FPGA information acquisition board 23, and is used to convert the processed data which is an analog quantity into a digital quantity;
  • FPGA data acquisition acceleration board 23 the output end is connected to the input end of the train PHM diagnostic device 30, and is used for multi-channel synchronous data acquisition and processing using the heterogeneous acceleration function of FPGA;
  • the device operation data recording module 24 is connected to the FPGA data acquisition acceleration board 23 and is used to record and store the device operation data as a digital quantity.
  • the equipment operation data recording module 24 is configured to record and store equipment operation data stored in a digital quantity for later retrospective use.
  • the train PHM diagnostic device 30 is connected to the signal acquisition device 20 through a connector, and is configured to diagnose the current running state of the train traction motor 10 according to equipment operation data and pre-stored PHM standard data;
  • the PHM standard data stores equipment operation data and characteristic data of various types of occurrences during the full life cycle of the train traction motor 10. These data can be based on aging tests or placed in life testing machines to simulate real working conditions as much as possible. Obtained from the situation, the data is complete, including the omen before each fault, the actual occurrence, mild, moderate, severe, and completely scrapped, and the PHM standard is finally summarized based on the characteristics of the operating data of each stage.
  • the current operating status of the traction motor 10 can be determined based on the similarity of the characteristics by comparing with the actual operating data of the equipment collected, including whether a fault has occurred and whether it may cause some Symptom characteristics of the fault, the occurrence of the fault, the traction motor can continue to use for a long time or continue to drive without causing a safety fault and other diagnostic results.
  • the hardware acceleration function of the FPGA can also be used to accelerate this process.
  • a data storage module 31 configured to store standard PHM data and a preset PHM diagnosis algorithm
  • the FPGA data diagnosis acceleration board 32 is connected to the data storage module 31 and the FPGA data acquisition acceleration board 23, and is used to utilize the heterogeneous acceleration function of the FPGA to simultaneously perform data diagnosis operations between train operation data and PHM standard data in multiple channels. .
  • the PHM standard data stored in the data storage module 31 and the preset PHM diagnostic algorithm are core components of the train-mounted PHM device provided by the present invention. It is necessary to provide a better level of security protection for it.
  • the data storage module 31 is set in the form of a disk storage array to protect important data stored therein.
  • RAID Redundant Array of Independent Disks
  • RAID levels RAID levels
  • the formed disk group is like a hard disk, and users can partition, format, etc. .
  • the operation of the disk array is exactly the same as a single hard disk.
  • the difference is that the storage speed of the disk array is much higher than that of a single hard disk, and it can provide automatic data backup.
  • the function of data backup is that once user data is damaged, the backup information can be used to restore the damaged data, thereby ensuring the security of user data.
  • the power supply module 40 is connected to the sensors 11, the signal acquisition device 20, and the train PHM diagnostic device 30, and is used to provide the sensors 11, the signal acquisition device 20, and the train PHM diagnostic device 30 with voltages required for normal work, respectively.
  • a data transmission interface that is connected to the output of the train PHM diagnostic device 30 through one end and connected to the train information display system through the train bus at the other end will be obtained after diagnosis based on equipment operating data and standard PHM data.
  • the diagnosis result of the train traction motor is sent to the train information display system, so that the train management personnel can monitor the running status and diagnosis result of the traction motor from the train information display system in time.
  • a diagnosis result judging device connected to the train PHM diagnosis device 30 may be provided, which may determine the current failure level of the train traction motor 10 according to the received diagnosis result of the train traction motor, and when the current failure level exceeds a preset level , Generate fault early warning signals, can assist train managers to monitor high-risk faults.
  • the chassis size of the train's on-board PHM equipment is preferably 3U, that is, the chassis has twice the standard case length and width, and three times the standard case thickness. Based on the 3U standard chassis and function board configuration, it can flexibly implement one-to-one, one-to-two, one-to-three, or one-to-four fault diagnosis and early warning functions of on-board PHM equipment and train traction motors. Conducive to the realization of anti-vibration, heat dissipation and other functions. .
  • FIG. 4 and FIG. 5 are schematic diagrams of a specific structural design based on the first embodiment in combination with specific application scenarios:
  • train-mounted PHM equipment is to achieve fault prediction and health management for traction motors of locomotive and locomotive.
  • Its hardware system is based on the PCIe internal bus structure, and adopts a combination of embedded system, data acquisition and 100M / Gigabit Ethernet communication.
  • ARM + FPGA to control the hardware architecture.
  • the embedded host uses an ARM controller and supports large-capacity hard disks, which can meet the requirements of long-term storage of records.
  • the use of embedded chips also ensures the system's low power consumption, high reliability and stability. Its working principle can be See Figure 4:
  • the train-mounted PHM equipment uses a 3U standard case, and the circuit function board is composed of five parts: a power processing module (equivalent to the power supply module 40), a main control board (equivalent to the train PHM diagnostic device 30), and a storage array (equivalent to data storage). Module 31), an analog acquisition board (equivalent to the signal acquisition device 20), and a system backplane (equivalent to a connector).
  • the train-mounted PHM equipment is provided with a stable rated 24V DC input power by the train's on-board battery and charger. After DC / DC conversion, it provides the required 5VDC internal working power for the hardware functional circuit, and ⁇ 15V DC dual power for the analog circuit part. Provides ⁇ 24VDC dual power for external sensors.
  • the main control board is implemented with ARM + FPGA architecture. FPGA mainly completes the train vehicle alarm diagnosis software algorithm. ARM mainly completes the implementation of external Ethernet ports and other internal auxiliary interfaces. In addition, it completes the data.
  • the analog signal acquisition board 1 is used to perform signal acquisition on the sensors set on the train traction motor 10, to complete data acquisition, data storage, and data calculation functions, and to calculate the calculation results and the internal characteristic information database The data is compared, and the fault information identification code is generated for status recording and storage, and the stored data is sent to the upper PHM equipment of the train in real time through the network interface; at the same time, the on-board PHM equipment of the train has parameter setting and online upgrade functions; the train on-board warning diagnosis software is integrated on the train Vehicle hardware equipment, real Online early warning diagnosis, with the system parameter setting, real-time calculation of the amount of online features, analysis, early warning, diagnosis, storage and other functions.
  • Figure 5 shows a schematic diagram of a complete circuit structure based on Figure 4, which is mainly composed of five parts: the main control board, the analog acquisition board 1 and 2, the power board, and the system backplane.
  • Analog acquisition board 1 Constant current source 1 provides 4mA current to the first bearing acceleration sensor, and the first bearing acceleration sensor outputs three-direction acceleration signals X1, Y1, and Z1 respectively through signal conditioning circuits 1, 2, 3,
  • the input signals X1, Y1, and Z1 are pre-processed and anti-aliased and filtered, and then transmitted to channel 1 of two high-precision A / D converters 1 and A / D converters 2, using FPGA's SPI (Serial Peripheral Interface (Serial Peripheral Interface) controller module realizes the control and data acquisition of two A / D converters 1 and A / D converters 2, and the collected data is transmitted to ADC FIFO1 (where ADC refers to the analog-to-digital converter; FIFO is the abbreviation of First Input, First Output, and FIFO2, and the corresponding FIFO is controlled by the FIFO group control unit.
  • ADC Serial Peripheral Interface
  • the data is controlled by DMA (Direct Memory Access, Direct Memory Access) controller via AXI with DMA ( Advanced eXtensible Interface (a bus protocol)
  • the bus enters data processing 1 and data processing 2 for data processing.
  • the transceiver 1 and transceiver 2 of the acquisition board 1 are simulated via the backplane connector (S-Slot1) and the backplane connector.
  • S-Slot1 Backplane connector
  • M-Slot Data Output to the main board of the transceiver 1 and the transceiver 2.
  • the other channels of the analog acquisition board 1 use the same data pre-processing and acquisition, and realize the clock synchronization mechanism and message flow of the bus through FPGA logic resources to achieve fast synchronous data acquisition and transmission of multiple channels in the system.
  • Analog acquisition board 2 Provide three current sensors ⁇ 24VDC dual power through the F48 connector.
  • the output signals of the three current sensors are processed by signal conditioning circuits 1, 2, and 3 to pre-process and resist the input signals Ia, Ib, and Ic.
  • the aliasing filtering function is then transmitted to channel 1 of the two high-precision A / D converters 1 and A / D converter 2.
  • the SPI controller module of the FPGA is used to implement the two A / D converters 1 and A / D. Control and data acquisition of converter 2.
  • the collected data is then transmitted to ADC FIFO1 and ADC FIFO2.
  • the corresponding FIFO is controlled by the FIFO group control unit.
  • the data is entered by DMA controller into data processor 1 and data processor via AXI bus with DMA.
  • the transceiver 1 and transceiver 2 of the acquisition board 1 are simulated to transmit data to the transceiver 1 of the main control board via the backplane connector (S-Slot1) and the backplane connector (M-Slot) And transceiver 2.
  • the other channels of the analog acquisition board 2 use the same data pre-processing and acquisition, and realize the clock synchronization mechanism and message flow of the bus through FPGA logic resources to achieve fast synchronous data acquisition and transmission of multiple channels in the system.
  • the main control board 1 to 8 transceivers respectively transmit data to 1 to 8 data processors.
  • the data of the 8 data processors are transmitted to the data buffer by the AXI bus with DMA, and the AXI bus with DMA is controlled by the AXI bus.
  • All the collected data is stored on the data storage array as raw data through the SATA interface (Serial Advanced Technology Attachment, a serial hardware driver interface based on industry standards) on the one hand; Read the diagnostic algorithm unit, and complete the data processing quickly through the hardware accelerator of the fault diagnosis algorithm, and transform the original signal into form transformation, dimensional compression, and refinement of the fault feature information to achieve fault prediction, status assessment, fault diagnosis and life prediction; the main Control board ARM microprocessor part: including DDR3 (memory level), QSPI flash (a flash memory chip) and JTAG debug port (Joint Test Action Group), a joint test working group, is an international standard test protocol, mainly used for Chip internal test) constitute the smallest system; implement the AXI bus controller function; through Ethernet PHY1 PHY2 has respectively extended two external 100M / 1000M Ethernet interfaces.
  • SATA interface Serial Advanced Technology Attachment, a serial hardware driver interface based on industry standards
  • the two Ethernet interfaces are isolated from the Ethernet network by an Ethernet isolation transformer to achieve the reliability of external data communication of the main control board: one of them is connected to the upper layer of the train (the entire vehicle).
  • On-board PHM system data communication the other way is to connect to the upper computer to set parameters such as motor parameters, sampling frequency, etc.
  • it can also perform on-site debugging, offline data download and other functions; through USB PHY to expand a USB interface to facilitate offline data download And other functions.
  • the FPGA part completes the implementation of the high-speed serial system bus and the high-speed storage interface (hard disk interface).
  • analog acquisition board card 1, analog acquisition board card 2, transceiver 1, transceiver 2 and the like existing in the accompanying drawings 4 and 5 of the present invention and the corresponding text description are not expressed as
  • the reference sign is a way to distinguish multiple existing functional components, which can be understood as a first analog acquisition board, a second analog acquisition board, a first transceiver, a second transceiver, and the rest are the same. Parts are not explained one by one.

Abstract

A train-mounted PHM device, which uses an information acquisition apparatus (20) to acquire device operating data of a train traction motor (10), and performs comparative analysis on the device operating data and PHM standard data (comprising operating data under a full life cycle of the device) stored in a train PHM diagnostic apparatus (30) to determine an operating state of the train traction motor (10), thereby predicting, according to the operating state, whether a fault may occur in a next period of time. By using the train-mounted PHM device, in combination with the comparative analysis between actual operating data of a device and PHM standard data, an impending fault is found and processed before the fault happens, so that the security of a high-speed train is further improved. Also provided is a high-speed train having the train-mounted PHM device.

Description

一种列车车载PHM设备及高速轨道列车Train-mounted PHM equipment and high-speed rail train 技术领域Technical field
本发明涉及列车安全设备领域,特别涉及一种列车车载PHM设备及高速轨道列车。The invention relates to the field of train safety equipment, in particular to a train-mounted PHM equipment and a high-speed rail train.
背景技术Background technique
故障预测与健康管理(PHM,Prognostic and Health Management)技术是在美国国家航空航天局的大力推动下发展成熟起来的,目前航空领域的PHM技术发展较为成熟,已进入实用化阶段。PHM技术是综合利用现代信息技术、人工智能技术的最新研究成果而提出的一种全新的管理健康状态的解决方案,其具有分析得到在未来一段时间内系统失效的可能性以及采取适当维护措施的能力,还具有故障检测与隔离、故障诊断、故障预测、健康管理和部件寿命追踪等能力。Prognostic and Health Management (PHM) technology has matured under the vigorous promotion of the National Aeronautics and Space Administration. At present, the development of PHM technology in the aviation field is relatively mature and has entered the practical stage. PHM technology is a brand-new solution for managing health status, which is a comprehensive use of the latest research results of modern information technology and artificial intelligence technology. It has the possibility of analyzing and obtaining the possibility of system failure in the future and taking appropriate maintenance measures. Capabilities, as well as fault detection and isolation, fault diagnosis, fault prediction, health management and component life tracking capabilities.
与航空领域类似,轨道交通领域不仅拥有更大的载客量、更广的覆盖面积和更低的成本,但轨道交通行业的PHM技术还处于起步阶段,在高速轨道列车上还仅停留在增加一些传感器来检测故障是否发生的阶段,相对于发现已经发生的故障,发现即将发生的故障并在其发生前就进行处理的方式显然拥有更高的安全性,列车上最重要的部分就是动力牵引系统和制动系统,哪一部分出现了问题都可能造成严重的后果,因此有必要将PHM技术拓展至轨道交通领域。Similar to the aviation field, the rail transit field not only has a larger passenger capacity, a wider coverage area and lower costs, but the PHM technology in the rail transit industry is still in its infancy, and the high-speed rail trains are still only increasing. Some sensors are used to detect whether the fault has occurred. Compared to the way that the fault has been found, the approach to discover the upcoming fault and deal with it before it happens obviously has higher safety. The most important part of the train is power traction. Any part of the system and the braking system can cause serious consequences. Therefore, it is necessary to extend PHM technology to the field of rail transit.
因此,如何将PHM技术拓展至轨道交通领域、提供一种适用于高速轨道车辆的PHM车载设备是本领域技术人员亟待解决的问题。Therefore, how to extend the PHM technology to the field of rail transportation and provide a PHM vehicle-mounted device suitable for high-speed rail vehicles is a problem that needs to be solved by those skilled in the art.
发明内容Summary of the invention
本发明的目的是提供一种列车车载PHM设备,应用于高速轨道列车,利用信息采集装置采集列车牵引电机的设备运行数据,并与列车PHM诊断 装置中存储的PHM标准数据(包含设备全生命周期下运行数据)进行比对分析后确定列车牵引电机的运行状况,得以根据该运行状况预测接下来一段时间内是否会有故障发生,本发明将PHM技术拓展至轨道交通领域,区别于传统利用传感器去发现列车上已发生的故障,通过本发明提供的列车车载PHM设备可以在结合设备实际运行数据和PHM标准数据的分析比对下,发现即将发生的故障并在其发生前就进行处理,得以进一步提升高速轨道列车的安全性。The purpose of the present invention is to provide a train-mounted PHM device, which is applied to high-speed rail trains, and uses information acquisition devices to collect equipment operation data of train traction motors, and to communicate with PHM standard data (including the entire life cycle of equipment) stored in the train PHM diagnostic device. Under running data), the running status of the traction motor of the train is determined after comparison and analysis, so that it can predict whether a fault will occur in the next period of time based on the running status. The present invention extends the PHM technology to the field of rail transportation, which is different from the traditional use of sensors To discover the faults that have occurred on the train, the on-board PHM equipment provided by the present invention can be used to analyze and compare the actual operating data of the equipment and the PHM standard data to find the upcoming faults and deal with them before they occur. Further improve the safety of high-speed rail trains.
本发明的另一目的在于提供了一种牵引系统中包括该列车车载PHM设备的高速轨道列车。Another object of the present invention is to provide a high-speed rail train including the on-board PHM equipment of the train in a traction system.
为实现上述目的,本发明提供一种列车车载PHM设备,包括:To achieve the above object, the present invention provides a train-mounted PHM device, including:
信号采集装置,与设置于列车牵引电机上的传感器相连,用于采集所述传感器反馈回的设备运行数据;A signal acquisition device connected to a sensor provided on a traction motor of the train and configured to collect equipment operation data fed back by the sensor;
列车PHM诊断装置,通过连接器与所述信号采集装置相连,用于根据所述设备运行数据和预存的PHM标准数据对所述列车牵引电机的当前运行状态进行诊断;The train PHM diagnostic device is connected to the signal acquisition device through a connector, and is configured to diagnose the current running state of the train traction motor according to the equipment operation data and pre-stored PHM standard data;
供电模块,与所述传感器、所述信号采集装置以及所述列车PHM诊断装置均相连,用于分别为所述传感器、所述信号采集装置以及所述列车PHM诊断装置提供正常工作所需电压。The power supply module is connected to the sensor, the signal acquisition device, and the train PHM diagnostic device, and is used to provide the sensors, the signal acquisition device, and the train PHM diagnostic device with voltages required for normal work, respectively.
可选的,所述信号采集装置包括:Optionally, the signal acquisition device includes:
信号调理电路,与所述传感器相连,用于对接收到的设备运行数据进行预处理和抗混叠滤波处理,得到处理后数据;A signal conditioning circuit connected to the sensor and configured to perform preprocessing and anti-aliasing filtering on the received device operation data to obtain processed data;
模数转换器,其输入端与所述信号调理电路的输出端相连、输出端与FPGA信息采集板卡的输入端相连,用于将为模拟量的处理后数据转换为数字量;An analog-to-digital converter, the input end of which is connected to the output end of the signal conditioning circuit, and the output end is connected to the input end of the FPGA information acquisition board, which is used to convert the processed data which is an analog quantity into a digital quantity;
所述FPGA数据采集加速板卡,输出端与所述列车PHM诊断装置的输入端相连,用于利用FPGA的异构加速功能多通道同步进行数据采集和处理。An output terminal of the FPGA data acquisition acceleration board is connected to an input terminal of the train PHM diagnostic device, and is used for multi-channel synchronous data acquisition and processing by using FPGA's heterogeneous acceleration function.
可选的,所述信号采集装置还包括:Optionally, the signal acquisition device further includes:
设备运行数据记录模块,与所述FPGA数据采集加速板卡相连,用于记录并存储数字量的设备运行数据。The device operation data recording module is connected to the FPGA data acquisition acceleration board and is used to record and store digital device operation data.
可选的,所述列车PHM诊断装置包括:Optionally, the train PHM diagnostic device includes:
数据存储模块,用于存储所述PHM标准数据和预设的PHM诊断算法;FPGA数据诊断加速板卡,与所述数据存储模块、所述FPGA数据采集加速板卡均相连,用于利用FPGA的异构加速功能以多通道同时进行所述列车运行数据与所述PHM标准数据间的数据诊断操作。A data storage module is used to store the PHM standard data and a preset PHM diagnosis algorithm; an FPGA data diagnosis acceleration board is connected to the data storage module and the FPGA data acquisition acceleration board, and is used to utilize the FPGA The heterogeneous acceleration function simultaneously performs data diagnosis operations between the train running data and the PHM standard data in multiple channels.
可选的,所述数据存储模块具体为磁盘存储阵列。Optionally, the data storage module is a disk storage array.
可选的,所述信号采集装置的采集通道数量与所述传感器的种类数相同。Optionally, the number of acquisition channels of the signal acquisition device is the same as the number of types of the sensors.
可选的,该列车车载PHM设备还包括:Optionally, the train's on-board PHM equipment also includes:
数据传输接口,其一端与所述列车PHM诊断装置的输出端相连,另一端通过列车总线与列车信息显示系统相连,用于将根据所述设备运行数据和所述标准PHM数据进行诊断后得到的列车牵引电机诊断结果发送至所述列车信息显示系统。Data transmission interface, one end of which is connected to the output terminal of the train PHM diagnostic device, and the other end is connected to the train information display system through the train bus, and is used for diagnosis obtained according to the equipment operation data and the standard PHM data. The diagnosis result of the train traction motor is sent to the train information display system.
可选的,该列车车载PHM设备还包括:Optionally, the train's on-board PHM equipment also includes:
诊断结果判别装置,与所述列车PHM诊断装置相连,用于根据接收到的列车牵引电机诊断结果确定所述列车牵引电机的当前故障等级,并在所述当前故障等级超过预设等级时,生成故障预警信号。A diagnostic result discriminating device, which is connected to the train PHM diagnostic device, and is configured to determine a current fault level of the train traction motor according to the received diagnostic result of the train traction motor, and generate the current fault level when the current fault level exceeds a preset level Failure warning signal.
可选的,所述列车车载PHM设备的机箱尺寸具体为3U。Optionally, the size of the chassis of the train-mounted PHM device is specifically 3U.
为实现上述目的,本发明还提供了一种高速轨道列车,包括牵引系统和制动系统,且所述牵引系统包括预设数量的列车牵引电机,所述牵引系统还包括如上述内容所描述的列车车载PHM设备。In order to achieve the above object, the present invention also provides a high-speed rail train including a traction system and a braking system, and the traction system includes a preset number of traction motors for the train, and the traction system further includes as described above. Train on-board PHM equipment.
显然,本发明所提供的一种列车车载PHM设备,应用于高速轨道列车,利用信息采集装置采集列车牵引电机的设备运行数据,并与列车PHM诊断装置中存储的PHM标准数据(包含设备全生命周期下运行数据)进行比对分析后确定列车牵引电机的运行状况,得以根据该运行状况预测接下来一段时间内是否会有故障发生,本发明将PHM技术拓展至轨道交通领域,区别于传统利用传感器去发现列车上已发生的故障,通过本发明提供的列车车载PHM设备可以在结合设备实际运行数据和PHM标准数据的分析比对下,发现即将发生的故障并在其发生前就进行处理,得以进一步提升高速轨道列车的安全性。本发明同时还提供了一种设置有该列车车载 PHM设备的高速轨道列车,具有上述有益效果,在此不再赘述。Obviously, the on-board PHM equipment provided by the present invention is applied to high-speed rail trains. The information collection device is used to collect the equipment operation data of the train traction motor, and the PHM standard data stored in the train PHM diagnostic device (including the full life of the equipment) The running data under the cycle is compared and analyzed to determine the running status of the train traction motor, so that it can predict whether a fault will occur in the next period of time based on the running status. The present invention extends the PHM technology to the field of rail transit, which is different from traditional use Sensors are used to discover the faults that have occurred on the train. The train-mounted PHM device provided by the present invention can analyze and compare the actual operation data of the equipment with the PHM standard data to find out the impending faults and deal with them before they occur. To further improve the safety of high-speed rail trains. The invention also provides a high-speed rail train provided with the on-board PHM equipment of the train, which has the above-mentioned beneficial effects, and is not repeated here.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly explain the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can be obtained according to the provided drawings without paying creative labor.
图1为本发明实施例提供的一种列车车载PHM设备的结构示意图;FIG. 1 is a schematic structural diagram of a train-mounted PHM device according to an embodiment of the present invention;
图2为本发明实施例提供的列车车载PHM设备中信号采集装置20的结构示意图;2 is a schematic structural diagram of a signal acquisition device 20 in a train-mounted PHM device according to an embodiment of the present invention;
图3为本发明实施例提供的列车车载PHM设备中列车PHM诊断装置30的结构示意图;3 is a schematic structural diagram of a train PHM diagnostic device 30 in a train-mounted PHM device provided by an embodiment of the present invention;
图4为本发明实施例提供的另一种列车车载PHM设备的结构示意图;4 is a schematic structural diagram of another train-mounted PHM device according to an embodiment of the present invention;
图5为本发明实施例体用的又一种列车车载PHM设备的连接示意图。FIG. 5 is a schematic connection diagram of another train-mounted PHM device used in the embodiment of the present invention.
具体实施方式detailed description
本发明的核心是提供一种列车车载PHM设备和高速轨道列车,利用信息采集装置采集列车牵引电机的设备运行数据,并与列车PHM诊断装置中存储的PHM标准数据(包含设备全生命周期下运行数据)进行比对分析后确定列车牵引电机的运行状况,得以根据该运行状况预测接下来一段时间内是否会有故障发生,本发明将PHM技术拓展至轨道交通领域,区别于传统利用传感器去发现列车上已发生的故障,通过本发明提供的列车车载PHM设备可以在结合设备实际运行数据和PHM标准数据的分析比对下,发现即将发生的故障并在其发生前就进行处理,得以进一步提升高速轨道列车的安全性。The core of the present invention is to provide a train-mounted PHM equipment and a high-speed rail train. The information acquisition device is used to collect the equipment operation data of the train traction motor, and the PHM standard data stored in the train PHM diagnostic device (including the equipment operating under the full life cycle) (Data) After the comparison and analysis, the operation status of the traction motor of the train is determined to predict whether a fault will occur in the next period of time based on the operation status. The invention extends the PHM technology to the field of rail transit, which is different from the traditional use of sensors to find The faults that have occurred on the train can be further improved through the on-board PHM equipment provided by the present invention, which can be analyzed and compared with the actual operation data of the equipment and the PHM standard data, and the upcoming faults can be found and processed before they occur, which can be further improved. Safety of high-speed rail trains.
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。 基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。In order to make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of the embodiments of the present invention, but not all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例一Example one
以下结合图1至图3,图1为本发明实施例提供的一种列车车载PHM设备的结构示意图,该列车车载PHM设备包括:The following is a combination of FIGS. 1 to 3. FIG. 1 is a schematic structural diagram of a train-mounted PHM device according to an embodiment of the present invention. The train-mounted PHM device includes:
信号采集装置20,与设置于列车牵引电机10上的传感器11相连,用于采集传感器11反馈回的设备运行数据;The signal acquisition device 20 is connected to a sensor 11 provided on the train traction motor 10, and is configured to collect equipment operation data fed back by the sensor 11;
为了全方面的测得列车牵引电机的设备运行数据,可以通过设置加速度传感器、电压传感器、电流传感器、速度传感器、温度传感器在内的多种传感器,根据列车牵引电机实际型号的不同,可灵活的选用多种不同类型的传感器来收集列车牵引电机的设备运行数据。为接收多种类型传感器采集到的数据,可以通过多个子信号采集板卡或在一个大的信号采集板卡上设置多个信号采集通道实现。In order to measure the equipment operation data of the train traction motor in all aspects, various sensors such as acceleration sensors, voltage sensors, current sensors, speed sensors, and temperature sensors can be set. According to the actual model of the train traction motor, it can be flexible. A number of different types of sensors are selected to collect equipment operating data for train traction motors. In order to receive data collected by various types of sensors, it can be implemented by multiple sub-signal acquisition boards or setting up multiple signal acquisition channels on a large signal acquisition board.
进一步的,由传感器采集到的原始设备运行数据可能存在特征不明显的问题,因此,还可以对其进行包括信号处理、抗混叠处理、放大、缩减等操作在内的预处理,以使得经过预处理后的设备运行数据能够更好的反应出特征和故障点,同时缩小不必要的部分信号的占比。更进一步,由于一编组高速轨道列车实现动力牵引所需的列车牵引电机数量不少,且每台牵引电机上还会安装不同类型的传感器,为了同步在同一时段内各牵引电机的设备运行数据和进行快速处理,还可以引入FPGA异构加速功能,即利用FPGA特殊构造带来的硬件加速功能实现总线时钟同步和消息同步,以实现同时以多通道对采集到的设备运行数据进行收集和处理。Further, the raw device operation data collected by the sensor may have a problem of inconspicuous features. Therefore, it may also be pre-processed including signal processing, anti-aliasing processing, amplification, reduction, etc. The pre-processed equipment operating data can better reflect the characteristics and failure points, while reducing the proportion of unnecessary partial signals. Furthermore, since a group of high-speed rail trains requires a large number of train traction motors, and each type of traction motor will have different types of sensors installed, in order to synchronize the equipment operation data and For fast processing, FPGA heterogeneous acceleration function can also be introduced, that is, the hardware acceleration function brought about by the special structure of FPGA can be used to synchronize the bus clock and message synchronization, so as to realize the collection and processing of the collected device operation data in multiple channels at the same time.
一种包括但不限于的实现方式可参见如图2所示的信号采集装置:For an implementation including, but not limited to, the signal acquisition device shown in FIG. 2:
信号调理电路21,与传感器11相连,用于对接收到的设备运行数据进行预处理和抗混叠滤波处理,得到处理后数据;The signal conditioning circuit 21 is connected to the sensor 11 and is configured to perform preprocessing and anti-aliasing filtering on the received device operation data to obtain processed data;
模数转换器22,其输入端与信号调理电路21的输出端相连、输出端与FPGA信息采集板卡23的输入端相连,用于将为模拟量的处理后数据转换为数字量;The input terminal of the analog-to-digital converter 22 is connected to the output terminal of the signal conditioning circuit 21, and the output terminal is connected to the input terminal of the FPGA information acquisition board 23, and is used to convert the processed data which is an analog quantity into a digital quantity;
FPGA数据采集加速板卡23,输出端与列车PHM诊断装置30的输入端相连,用于利用FPGA的异构加速功能多通道同步进行数据采集和处理;FPGA data acquisition acceleration board 23, the output end is connected to the input end of the train PHM diagnostic device 30, and is used for multi-channel synchronous data acquisition and processing using the heterogeneous acceleration function of FPGA;
设备运行数据记录模块24,与FPGA数据采集加速板卡23相连,用于记录并存储为数字量的设备运行数据。The device operation data recording module 24 is connected to the FPGA data acquisition acceleration board 23 and is used to record and store the device operation data as a digital quantity.
需要说明的是,设备运行数据记录模块24用于记录并存储以数字量形式存储的设备运行数据,以便后期追溯使用。It should be noted that the equipment operation data recording module 24 is configured to record and store equipment operation data stored in a digital quantity for later retrospective use.
列车PHM诊断装置30,通过连接器与信号采集装置20相连,用于根据设备运行数据和预存的PHM标准数据对列车牵引电机10的当前运行状态进行诊断;The train PHM diagnostic device 30 is connected to the signal acquisition device 20 through a connector, and is configured to diagnose the current running state of the train traction motor 10 according to equipment operation data and pre-stored PHM standard data;
其中,PHM标准数据中存储有列车牵引电机10全生命周期下的设备运行数据和各种类出现时的特征数据,这些数据可以基于老化测试或放置于寿命试验机中以尽可能模拟真实工况的情形中得到,数据完整、包括每一个故障出现前的预兆、实际出现、轻度、中度、重度、完全报废的各阶段运行数据,并基于各阶段运行数据的特征最终汇总得到该PHM标准数据,因此可在一定算法的支持下通过与实际采集到的设备运行数据进行比较,根据特征的相似度来确定该牵引电机10的当前运行状况,包括是否出现了故障、是否存在可能引发某些故障的征兆特征、出现了故障的情况该牵引电机还能继续在不引发安全故障的程度下使用多长时间或继续行驶多远等等诊断结果。Among them, the PHM standard data stores equipment operation data and characteristic data of various types of occurrences during the full life cycle of the train traction motor 10. These data can be based on aging tests or placed in life testing machines to simulate real working conditions as much as possible. Obtained from the situation, the data is complete, including the omen before each fault, the actual occurrence, mild, moderate, severe, and completely scrapped, and the PHM standard is finally summarized based on the characteristics of the operating data of each stage. Data, therefore, with the support of a certain algorithm, the current operating status of the traction motor 10 can be determined based on the similarity of the characteristics by comparing with the actual operating data of the equipment collected, including whether a fault has occurred and whether it may cause some Symptom characteristics of the fault, the occurrence of the fault, the traction motor can continue to use for a long time or continue to drive without causing a safety fault and other diagnostic results.
同样,由于诊断过程中涉及的处理步骤较多、较为复杂,也可以利用FPGA的硬件加速功能来加速这一过程。Similarly, due to the many and complex processing steps involved in the diagnostic process, the hardware acceleration function of the FPGA can also be used to accelerate this process.
一种包括但不限于的实现方式可参见图3所示的列车PHM诊断装置:For an implementation including, but not limited to, the train PHM diagnostic device shown in FIG. 3:
数据存储模块31,用于存储PHM标准数据和预设的PHM诊断算法;A data storage module 31, configured to store standard PHM data and a preset PHM diagnosis algorithm;
FPGA数据诊断加速板卡32,与数据存储模块31、FPGA数据采集加速板卡23均相连,用于利用FPGA的异构加速功能以多通道同时进行列车运行数据与PHM标准数据间的数据诊断操作。The FPGA data diagnosis acceleration board 32 is connected to the data storage module 31 and the FPGA data acquisition acceleration board 23, and is used to utilize the heterogeneous acceleration function of the FPGA to simultaneously perform data diagnosis operations between train operation data and PHM standard data in multiple channels. .
其中,数据存储模块31存储的PHM标准数据和预设的PHM诊断算法都是本发明所提供的列车车载PHM设备的核心部件,有必要为其提供更好等级的安全保护,具体的,可通过将数据存储模块31设置为磁盘存储阵列的形式来保护其中存储的重要数据。The PHM standard data stored in the data storage module 31 and the preset PHM diagnostic algorithm are core components of the train-mounted PHM device provided by the present invention. It is necessary to provide a better level of security protection for it. The data storage module 31 is set in the form of a disk storage array to protect important data stored therein.
RAID(Redundant Array of Independent Disks,独立冗余磁盘阵列)是一种把多块独立的硬盘(物理硬盘)按不同的方式组合起来形成一个硬盘组(逻辑硬盘),从而提供比单个硬盘更高的存储性能和提供数据备份技术,而组成磁盘阵列的不同方式称为RAID级别(RAID Levels),在用户看起来,组成的磁盘组就像是一个硬盘,用户可以对它进行分区,格式化等等。总之,对磁盘阵列的操作与单个硬盘一模一样。不同的是,磁盘阵列的存储速度要比单个硬盘高很多,而且可以提供自动数据备份。数据备份的功能是在用户数据一旦发生损坏后,利用备份信息可以使损坏数据得以恢复,从而保障了用户数据的安全性。RAID (Redundant Array of Independent Disks) is a method of combining multiple independent hard disks (physical hard disks) in different ways to form a hard disk group (logical hard disk). Storage performance and data backup technology, and the different ways of forming a disk array are called RAID levels (RAID levels). From the user's perspective, the formed disk group is like a hard disk, and users can partition, format, etc. . In short, the operation of the disk array is exactly the same as a single hard disk. The difference is that the storage speed of the disk array is much higher than that of a single hard disk, and it can provide automatic data backup. The function of data backup is that once user data is damaged, the backup information can be used to restore the damaged data, thereby ensuring the security of user data.
由于传感器的正常工作电压、信号采集装置的正常工作电压以及列车PHM诊断装置的正常工作电压可能会由于工作供电电压要求存在差异,所以还需要为每个不同的功能部分提供各部分所需的工作电压。Because the normal working voltage of the sensor, the normal working voltage of the signal acquisition device, and the normal working voltage of the train PHM diagnostic device may vary due to the requirements of the working power supply voltage, it is necessary to provide the work required by each part for each different functional part. Voltage.
供电模块40,与传感器11、信号采集装置20以及列车PHM诊断装置30均相连,用于分别为传感器11、信号采集装置20以及列车PHM诊断装置30提供正常工作所需电压。The power supply module 40 is connected to the sensors 11, the signal acquisition device 20, and the train PHM diagnostic device 30, and is used to provide the sensors 11, the signal acquisition device 20, and the train PHM diagnostic device 30 with voltages required for normal work, respectively.
在此基础上,还可以通过一端与列车PHM诊断装置30的输出端相连、另一端通过列车总线与列车信息显示系统相连的数据传输接口,将根据设备运行数据和标准PHM数据进行诊断后得到的列车牵引电机诊断结果发送至列车信息显示系统,以便列车管理人员能够及时的从列车信息显示系统中监控牵引电机的运行状况和诊断结果。On this basis, a data transmission interface that is connected to the output of the train PHM diagnostic device 30 through one end and connected to the train information display system through the train bus at the other end will be obtained after diagnosis based on equipment operating data and standard PHM data. The diagnosis result of the train traction motor is sent to the train information display system, so that the train management personnel can monitor the running status and diagnosis result of the traction motor from the train information display system in time.
进一步的,还可以设置与列车PHM诊断装置30相连的诊断结果判别装置,其可以根据接收到的列车牵引电机诊断结果确定列车牵引电机10的当前故障等级,并在当前故障等级超过预设等级时,生成故障预警信号,能够起到辅助列车管理人员对高危故障的监测。Further, a diagnosis result judging device connected to the train PHM diagnosis device 30 may be provided, which may determine the current failure level of the train traction motor 10 according to the received diagnosis result of the train traction motor, and when the current failure level exceeds a preset level , Generate fault early warning signals, can assist train managers to monitor high-risk faults.
同时,考虑到列车的尺寸和可能要在列车中设置的位置和数量,该列车车载PHM设备的机箱尺寸优选为3U,即该机箱具有一倍的标准机箱长度和宽度,三倍的标准机箱厚度,使得基于3U标准机箱和功能板卡的配置方式,可灵活地实现车载PHM设备与列车牵引电机一对一、一对二、一对三、或一对四的故障诊断和预警功能,同时也利于抗振动、散热等功能的实现。。At the same time, considering the size of the train and the position and number of trains that may be installed in the train, the chassis size of the train's on-board PHM equipment is preferably 3U, that is, the chassis has twice the standard case length and width, and three times the standard case thickness. Based on the 3U standard chassis and function board configuration, it can flexibly implement one-to-one, one-to-two, one-to-three, or one-to-four fault diagnosis and early warning functions of on-board PHM equipment and train traction motors. Conducive to the realization of anti-vibration, heat dissipation and other functions. .
实施例二Example two
请参见图4和图5,图4和5为在实施例一的基础上结合具体应用场景给出的一个具体的结构设计示意图:Please refer to FIG. 4 and FIG. 5. FIG. 4 and FIG. 5 are schematic diagrams of a specific structural design based on the first embodiment in combination with specific application scenarios:
列车车载PHM设备的目的在于实现对动车和机车牵引电机故障预测和健康管理,其硬件系统是基于PCIe内部总线结构,采用嵌入式系统、数据采集和百兆/千兆以太网络通讯相结合的方法,采用ARM+FPGA控制硬件架构。其中,嵌入式主机采用ARM控制器,支持大容量硬盘,可满足长时间存储记录的要求,而嵌入式芯片的采用也保证了系统的低功耗,高可靠性及稳定性,其工作原理可参见图4:The purpose of train-mounted PHM equipment is to achieve fault prediction and health management for traction motors of locomotive and locomotive. Its hardware system is based on the PCIe internal bus structure, and adopts a combination of embedded system, data acquisition and 100M / Gigabit Ethernet communication. Using ARM + FPGA to control the hardware architecture. Among them, the embedded host uses an ARM controller and supports large-capacity hard disks, which can meet the requirements of long-term storage of records. The use of embedded chips also ensures the system's low power consumption, high reliability and stability. Its working principle can be See Figure 4:
列车车载PHM设备采用3U标准机箱,电路功能板卡由五部分组成:电源处理模块(等同于供电模块40)、主控板卡(等同于列车PHM诊断装置30)、存储阵列(等同于数据存储模块31)、模拟采集板卡(等同于信号采集装置20)和系统背板(等同于连接器)。The train-mounted PHM equipment uses a 3U standard case, and the circuit function board is composed of five parts: a power processing module (equivalent to the power supply module 40), a main control board (equivalent to the train PHM diagnostic device 30), and a storage array (equivalent to data storage). Module 31), an analog acquisition board (equivalent to the signal acquisition device 20), and a system backplane (equivalent to a connector).
列车车载PHM设备由列车车载蓄电池和充电机提供稳定的额定24V DC输入电源,经过DC/DC变换后为硬件功能电路提供所需的5VDC内部工作电源,为模拟电路部分提供±15V DC双路电源,为外部传感器提供±24VDC双路电源;主控板卡采用ARM+FPGA架构实现,FPGA主要完成列车车载预警诊断软件算法,ARM主要完成对外以太网口及其他内部辅助接口的实现,另外完成数据调度、总线协议应用层实现;模拟信号采集板卡1用于对列车牵引电机10上设置的传感器进行信号采集,完成数据采集、数据存储、数据计算功能,并将计算结果与内部特征信息数据库中数据进行对比,生成故障信息识别代码进行状态记录、存储,通过网络接口将存储数据实时发送给列车上层PHM设备;同时列车车载PHM设备具备参数设置和在线升级功能;列车车载预警诊断软件集成于列车车载硬件设备,实现在线预警诊断,具备系统参数设置、在线特征量的实时计算、分析、预警、诊断、存储等功能。The train-mounted PHM equipment is provided with a stable rated 24V DC input power by the train's on-board battery and charger. After DC / DC conversion, it provides the required 5VDC internal working power for the hardware functional circuit, and ± 15V DC dual power for the analog circuit part. Provides ± 24VDC dual power for external sensors. The main control board is implemented with ARM + FPGA architecture. FPGA mainly completes the train vehicle alarm diagnosis software algorithm. ARM mainly completes the implementation of external Ethernet ports and other internal auxiliary interfaces. In addition, it completes the data. Implementation of the dispatching and bus protocol application layers; the analog signal acquisition board 1 is used to perform signal acquisition on the sensors set on the train traction motor 10, to complete data acquisition, data storage, and data calculation functions, and to calculate the calculation results and the internal characteristic information database The data is compared, and the fault information identification code is generated for status recording and storage, and the stored data is sent to the upper PHM equipment of the train in real time through the network interface; at the same time, the on-board PHM equipment of the train has parameter setting and online upgrade functions; the train on-board warning diagnosis software is integrated on the train Vehicle hardware equipment, real Online early warning diagnosis, with the system parameter setting, real-time calculation of the amount of online features, analysis, early warning, diagnosis, storage and other functions.
图5所示的为基于图4基础上给出的一个完整电路结构示意图,主要由五部分组成:主控板卡、模拟采集板卡1和2、电源板卡、系统背板。Figure 5 shows a schematic diagram of a complete circuit structure based on Figure 4, which is mainly composed of five parts: the main control board, the analog acquisition board 1 and 2, the power board, and the system backplane.
模拟采集板卡1:恒流源1给提供4mA电流给第1个轴承加速度传感器, 第1个轴承加速度传感器输出三个方向加速度信号X1、Y1、Z1分别通过信号调理电路1、2、3,对输入信号X1、Y1、Z1实现预处理和抗混叠滤波功能,再传至两路高精度的A/D转换器1、A/D转换器2的通道1,利用FPGA的SPI(Serial Peripheral Interface,串行外设接口)控制器模块实现两路A/D转换器1和A/D转换器2的控制和数据采集,采集数据再传至ADC FIFO1(其中,ADC指模数转换器;FIFO为First Input First Output的缩写,指先入先出队列)和ADC FIFO2,由FIFO组控制单元控制相应FIFO,数据由DMA(Direct Memory Access,直接内存存取)控制器在经由带DMA的AXI(Advanced eXtensible Interface,一种总线协议)总线进入数据处理1和数据处理2进行数据处理,模拟采集板卡1的收发器1、收发器2经由背板连接器(S-Slot1)、背板连接器(M-Slot)将数据传输至主控板卡的收发器1和收发器2。模拟采集板卡1的其他通道通过同样数据预处理、采集,通过FPGA逻辑资源所实现总线的时钟同步机制和消息流程,实现系统多个通道的快速同步数据采集和传输。Analog acquisition board 1: Constant current source 1 provides 4mA current to the first bearing acceleration sensor, and the first bearing acceleration sensor outputs three-direction acceleration signals X1, Y1, and Z1 respectively through signal conditioning circuits 1, 2, 3, The input signals X1, Y1, and Z1 are pre-processed and anti-aliased and filtered, and then transmitted to channel 1 of two high-precision A / D converters 1 and A / D converters 2, using FPGA's SPI (Serial Peripheral Interface (Serial Peripheral Interface) controller module realizes the control and data acquisition of two A / D converters 1 and A / D converters 2, and the collected data is transmitted to ADC FIFO1 (where ADC refers to the analog-to-digital converter; FIFO is the abbreviation of First Input, First Output, and FIFO2, and the corresponding FIFO is controlled by the FIFO group control unit. The data is controlled by DMA (Direct Memory Access, Direct Memory Access) controller via AXI with DMA ( Advanced eXtensible Interface (a bus protocol) The bus enters data processing 1 and data processing 2 for data processing. The transceiver 1 and transceiver 2 of the acquisition board 1 are simulated via the backplane connector (S-Slot1) and the backplane connector. (M-Slot) Data Output to the main board of the transceiver 1 and the transceiver 2. The other channels of the analog acquisition board 1 use the same data pre-processing and acquisition, and realize the clock synchronization mechanism and message flow of the bus through FPGA logic resources to achieve fast synchronous data acquisition and transmission of multiple channels in the system.
模拟采集板卡2:通过F48连接器提供三个电流传感器±24VDC双路电源,三个电流传感器输出信号通过信号调理电路1、2、3,对输入信号Ia、Ib、Ic实现预处理和抗混叠滤波功能,再传至两路高精度的A/D转换器1、A/D转换器2的通道1,利用FPGA的SPI控制器模块实现两路A/D转换器1和A/D转换器2的控制和数据采集,采集数据再传至ADC FIFO1和ADC FIFO2,由FIFO组控制单元控制相应FIFO,数据由DMA控制器在经由带DMA的AXI总线进入数据处理器1和数据处理器2进行数据处理,模拟采集板卡1的收发器1、收发器2经由背板连接器(S-Slot1)、背板连接器(M-Slot)将数据传输至主控板卡的收发器1和收发器2。模拟采集板卡2的其他通道通过同样数据预处理、采集,通过FPGA逻辑资源所实现总线的时钟同步机制和消息流程,实现系统多个通道的快速同步数据采集和传输。Analog acquisition board 2: Provide three current sensors ± 24VDC dual power through the F48 connector. The output signals of the three current sensors are processed by signal conditioning circuits 1, 2, and 3 to pre-process and resist the input signals Ia, Ib, and Ic. The aliasing filtering function is then transmitted to channel 1 of the two high-precision A / D converters 1 and A / D converter 2. The SPI controller module of the FPGA is used to implement the two A / D converters 1 and A / D. Control and data acquisition of converter 2. The collected data is then transmitted to ADC FIFO1 and ADC FIFO2. The corresponding FIFO is controlled by the FIFO group control unit. The data is entered by DMA controller into data processor 1 and data processor via AXI bus with DMA. 2 for data processing, the transceiver 1 and transceiver 2 of the acquisition board 1 are simulated to transmit data to the transceiver 1 of the main control board via the backplane connector (S-Slot1) and the backplane connector (M-Slot) And transceiver 2. The other channels of the analog acquisition board 2 use the same data pre-processing and acquisition, and realize the clock synchronization mechanism and message flow of the bus through FPGA logic resources to achieve fast synchronous data acquisition and transmission of multiple channels in the system.
主控板卡1到8收发器的分别将数据传输至1到8数据处理器,8个数据处理器的数据由带DMA的AXI总线传输至数据缓冲器,带DMA的AXI总线由AXI总线控制器实现控制;所有采集数据一方面通过SATA接口(Serial Advanced Technology Attachment,串行高级技术附件,是一种基于行业标准的串行硬件驱动器接口),作为原始数据存储在数据存储阵列;另一方 面读入诊断算法单元,并通过故障诊断算法硬件加速器快速完成数据处理,将原始信号进行形式变换、维数压缩、故障特征信息精化,以实现故障预报、状态评估、故障诊断与寿命预测;主控板卡ARM微处理器部分:包括DDR3(内存等级)、QSPI Flash(一种闪存芯片)和JTAG调试口(Joint Test Action Group,联合测试工作组,是一种国际标准测试协议,主要用于芯片内部测试)组成最小系统;进行AXI总线控制器功能的实现;通过以太网PHY1和PHY2分别扩展了两路对外100M/1000M以太网接口,两路以太网接口通过以太网隔离变压器与以太网络隔离,实现主控板对外数据通讯的可靠性:其中一路是与列车上层(整车)车载PHM系统的数据通讯,另一路通过与上位机相连实现电机参数、采样频率等参数设置,同时也可以进行现场调试、数据离线下载等功能;通过USB PHY扩展了一路USB接口方便进行数据离线下载等功能。FPGA部分完成高速串行系统总线的实现、高速存储接口(硬盘接口)。The main control board 1 to 8 transceivers respectively transmit data to 1 to 8 data processors. The data of the 8 data processors are transmitted to the data buffer by the AXI bus with DMA, and the AXI bus with DMA is controlled by the AXI bus. All the collected data is stored on the data storage array as raw data through the SATA interface (Serial Advanced Technology Attachment, a serial hardware driver interface based on industry standards) on the one hand; Read the diagnostic algorithm unit, and complete the data processing quickly through the hardware accelerator of the fault diagnosis algorithm, and transform the original signal into form transformation, dimensional compression, and refinement of the fault feature information to achieve fault prediction, status assessment, fault diagnosis and life prediction; the main Control board ARM microprocessor part: including DDR3 (memory level), QSPI flash (a flash memory chip) and JTAG debug port (Joint Test Action Group), a joint test working group, is an international standard test protocol, mainly used for Chip internal test) constitute the smallest system; implement the AXI bus controller function; through Ethernet PHY1 PHY2 has respectively extended two external 100M / 1000M Ethernet interfaces. The two Ethernet interfaces are isolated from the Ethernet network by an Ethernet isolation transformer to achieve the reliability of external data communication of the main control board: one of them is connected to the upper layer of the train (the entire vehicle). On-board PHM system data communication, the other way is to connect to the upper computer to set parameters such as motor parameters, sampling frequency, etc. At the same time, it can also perform on-site debugging, offline data download and other functions; through USB PHY to expand a USB interface to facilitate offline data download And other functions. The FPGA part completes the implementation of the high-speed serial system bus and the high-speed storage interface (hard disk interface).
需要说明的是,本发明附图4和附5中以及对应的文字描述中存在的模拟采集板卡1、模拟采集板卡2、收发器1、收发器2等等表述,其中的数字并非为附图标记,而是用于区分存在的多个相同功能部件的一种方式,可以理解为第一模拟采集板卡、第二模拟采集板卡、第一收发器、第二收发器,其余相同部分不再一一解释。It should be noted that the analog acquisition board card 1, analog acquisition board card 2, transceiver 1, transceiver 2 and the like existing in the accompanying drawings 4 and 5 of the present invention and the corresponding text description are not expressed as The reference sign is a way to distinguish multiple existing functional components, which can be understood as a first analog acquisition board, a second analog acquisition board, a first transceiver, a second transceiver, and the rest are the same. Parts are not explained one by one.
因为情况复杂,无法一一列举进行阐述,本领域技术人员应能意识到根据本发明提供的基本方法原理结合实际情况可以存在很多的例子,在不付出足够的创造性劳动下,应均在本发明的保护范围内。Because the situation is complex and cannot be listed one by one, those skilled in the art should be aware that there can be many examples based on the basic method principles provided by the present invention combined with the actual situation. Without sufficient creative labor, they should all be in the present invention. Within the scope of protection.
说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in the description is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. For the same and similar parts between the embodiments, refer to each other.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。Specific examples are used herein to explain the principle and implementation of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core ideas. For those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
还需要说明的是,在本说明书中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其它变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其它要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括要素的过程、方法、物品或者设备中还存在另外的相同要素。It should also be noted that in this description, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations There is any such actual relationship or order between operations. Moreover, the terms "including", "comprising", or any other variation thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or device that includes a series of elements includes not only those elements but also those that are not explicitly listed Other elements, or elements inherent to such processes, methods, articles, or equipment. Without more restrictions, the elements defined by the sentence "including a ..." do not exclude the existence of other identical elements in the process, method, article or equipment including the elements.

Claims (10)

  1. 一种列车车载PHM设备,其特征在于,包括:A train on-board PHM device, characterized in that it includes:
    信号采集装置(20),与设置于列车牵引电机(10)上的传感器(11)相连,用于采集所述传感器(11)反馈回的设备运行数据;A signal acquisition device (20) is connected to a sensor (11) provided on a train traction motor (10), and is configured to collect equipment operation data fed back by the sensor (11);
    列车PHM诊断装置(30),通过连接器与所述信号采集装置(20)相连,用于根据所述设备运行数据和预存的PHM标准数据对所述列车牵引电机(10)的当前运行状态进行诊断;The train PHM diagnostic device (30) is connected to the signal acquisition device (20) through a connector, and is configured to perform a current running state of the train traction motor (10) according to the equipment operation data and pre-stored PHM standard data. diagnosis;
    供电模块(40),与所述传感器(11)、所述信号采集装置(20)以及所述列车PHM诊断装置(30)均相连,用于分别为所述传感器(11)、所述信号采集装置(20)以及所述列车PHM诊断装置(30)提供正常工作所需电压。A power supply module (40) is connected to the sensor (11), the signal acquisition device (20), and the train PHM diagnostic device (30), and is used for the sensor (11) and the signal acquisition, respectively. The device (20) and the train PHM diagnostic device (30) provide the voltage required for normal operation.
  2. 根据权利要求1所述的列车车载PHM设备,其特征在于,所述信号采集装置(20)包括:The train-mounted PHM device according to claim 1, wherein the signal acquisition device (20) comprises:
    信号调理电路(21),与所述传感器(11)相连,用于对接收到的设备运行数据进行预处理和抗混叠滤波处理,得到处理后数据;A signal conditioning circuit (21), connected to the sensor (11), and configured to perform preprocessing and anti-aliasing filtering processing on the received device operation data to obtain processed data;
    模数转换器(22),其输入端与所述信号调理电路(21)的输出端相连、输出端与FPGA信息采集板卡(23)的输入端相连,用于将为模拟量的处理后数据转换为数字量;The input end of the analog-to-digital converter (22) is connected to the output end of the signal conditioning circuit (21), and the output end is connected to the input end of the FPGA information acquisition board (23). Data conversion to digital quantity;
    所述FPGA数据采集加速板卡(23),输出端与所述列车PHM诊断装置(30)的输入端相连,用于利用FPGA的异构加速功能多通道同步进行数据采集和处理。The output terminal of the FPGA data acquisition acceleration board (23) is connected to the input terminal of the train PHM diagnostic device (30), and is used for multi-channel synchronous data acquisition and processing by using the heterogeneous acceleration function of the FPGA.
  3. 根据权利要求2所述的列车车载PHM设备,其特征在于,所述信号采集装置(20)还包括:The train-mounted PHM device according to claim 2, wherein the signal acquisition device (20) further comprises:
    设备运行数据记录模块(24),与所述FPGA数据采集加速板卡(23)相连,用于记录并存储数字量的设备运行数据。The device operation data recording module (24) is connected to the FPGA data acquisition acceleration board (23), and is configured to record and store digital device operation data.
  4. 根据权利要求2或3所述的列车车载PHM设备,其特征在于,所述列车PHM诊断装置(30)包括:The train-mounted PHM device according to claim 2 or 3, wherein the train PHM diagnostic device (30) comprises:
    数据存储模块(31),用于存储所述PHM标准数据和预设的PHM诊断算法;A data storage module (31), configured to store the PHM standard data and a preset PHM diagnosis algorithm;
    FPGA数据诊断加速板卡(32),与所述数据存储模块(31)、所述 FPGA数据采集加速板卡(23)均相连,用于利用FPGA的异构加速功能以多通道同时进行所述列车运行数据与所述PHM标准数据间的数据诊断操作。The FPGA data diagnosis acceleration board (32) is connected to the data storage module (31) and the FPGA data acquisition acceleration board (23), and is used to simultaneously perform the multi-channel using the heterogeneous acceleration function of the FPGA. Data diagnosis operation between train operation data and the PHM standard data.
  5. 根据权利要求4所述的列车车载PHM设备,其特征在于,所述数据存储模块(31)具体为磁盘存储阵列。The train-mounted PHM device according to claim 4, wherein the data storage module (31) is specifically a disk storage array.
  6. 根据权利要求1所述的列车车载PHM设备,其特征在于,所述信号采集装置(20)的采集通道数量与所述传感器(11)的种类数相同。The train-mounted PHM device according to claim 1, wherein the number of acquisition channels of the signal acquisition device (20) is the same as the number of types of the sensors (11).
  7. 根据权利要求1所述的列车车载PHM设备,其特征在于,还包括:The train-mounted PHM device according to claim 1, further comprising:
    数据传输接口,其一端与所述列车PHM诊断装置(30)的输出端相连,另一端通过列车总线与列车信息显示系统相连,用于将根据所述设备运行数据和所述标准PHM数据进行诊断后得到的列车牵引电机诊断结果发送至所述列车信息显示系统。A data transmission interface, one end of which is connected to the output terminal of the train PHM diagnostic device (30), and the other end is connected to the train information display system through the train bus, and is used for diagnosis based on the equipment operation data and the standard PHM data The diagnostic result of the train traction motor obtained later is sent to the train information display system.
  8. 根据权利要求7所述的列车车载PHM设备,其特征在于,还包括:The train-mounted PHM device according to claim 7, further comprising:
    诊断结果判别装置,与所述列车PHM诊断装置(30)相连,用于根据接收到的列车牵引电机诊断结果确定所述列车牵引电机(10)的当前故障等级,并在所述当前故障等级超过预设等级时,生成故障预警信号。A diagnostic result discriminating device is connected to the train PHM diagnostic device (30), and is configured to determine a current fault level of the train traction motor (10) according to the received diagnostic result of the train traction motor, and exceed the current fault level when the current fault level exceeds When the level is preset, a fault warning signal is generated.
  9. 根据权利要求1至8任一项所述的列车车载PHM设备,其特征在于,所述列车车载PHM设备的机箱尺寸具体为3U。The train-mounted PHM device according to any one of claims 1 to 8, wherein a chassis size of the train-mounted PHM device is specifically 3U.
  10. 一种高速轨道列车,包括牵引系统和制动系统,且所述牵引系统包括预设数量的列车牵引电机,其特征在于,所述牵引系统还包括如权利要求1至9任一项所述的列车车载PHM设备。A high-speed rail train includes a traction system and a braking system, and the traction system includes a preset number of train traction motors, characterized in that the traction system further includes the traction system according to any one of claims 1 to 9. Train on-board PHM equipment.
PCT/CN2018/114087 2018-08-06 2018-11-06 Train-mounted phm device, and high-speed train WO2020029450A1 (en)

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