WO2020024694A1 - Curvature radius measurement device and measurement method thereof - Google Patents
Curvature radius measurement device and measurement method thereof Download PDFInfo
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- WO2020024694A1 WO2020024694A1 PCT/CN2019/089622 CN2019089622W WO2020024694A1 WO 2020024694 A1 WO2020024694 A1 WO 2020024694A1 CN 2019089622 W CN2019089622 W CN 2019089622W WO 2020024694 A1 WO2020024694 A1 WO 2020024694A1
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- contact
- base
- curvature radius
- reference position
- curvature
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/20—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring contours or curvatures, e.g. determining profile
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
- G01B7/02—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring length, width or thickness
Definitions
- Embodiments of the present disclosure relate to a curvature radius measuring device and a measuring method thereof.
- the cover glass for the curved display screens has also developed rapidly.
- the cover glass is usually a curved glass with a curved surface.
- the parameters of the curved surface of the curved glass such as the radius of curvature, will not only affect the assembly of electronic products, but also affect the display function and touch function of the curved display. Therefore, when the processing of curved glass is completed, the reverse measurement of the radius of curvature of the curved surface of the curved glass becomes particularly important.
- At least one embodiment of the present disclosure provides a device for measuring a radius of curvature, including: a first base for fixing a device under test; a micrometer including a contact, the contact configured to hold The arc-shaped surface of the device under test contacts and obtains a first displacement amount of the contact moving in the axial direction of the contact; a moving device is configured so that the first base and the contact are at Relative movement in the vertical direction and the horizontal direction relative to the first base table, and obtaining a second displacement amount when the first base table moves in the horizontal direction.
- the moving device includes: a second base, which is arranged in parallel with the first base; and a vertical lifting device, which is connected to the second base and Configured to make the second base move in the vertical direction; a horizontal moving device fixed to the second base and connected to the first base, and configured to make the first base The abutment moves in the horizontal direction relative to the second abutment and the contact.
- the horizontal moving device includes a first lead screw and a first motor.
- the first lead screw is connected to the first abutment and the first motor; the first motor is configured to rotate the first lead screw, thereby driving the first abutment at the level Move in the direction.
- the horizontal moving device further includes a grating ruler.
- the grating ruler is disposed on the first base and the second base, and is configured to obtain the second displacement amount.
- the vertical lifting device includes a second lead screw and a second motor.
- the second lead screw is connected to the second base and the second motor; the second motor is configured to rotate the second lead screw, thereby driving the second base in the vertical direction. Move in the direction.
- the curvature radius measuring device provided by an embodiment of the present disclosure further includes an angle measuring instrument and a rotation device.
- the rotation device is connected to the contact, and is configured to rotate the contact in a first plane defined by the horizontal direction and the vertical direction; the angle measuring instrument is configured to obtain the contact A rotation angle when the head is rotated in the first plane.
- the rotation device includes a bearing and a third motor.
- the bearing is connected to the contact, the third motor is configured to rotate the bearing and drive the contact to rotate, and an axial direction of the bearing is perpendicular to the first plane.
- the angle measuring instrument is a circular grating, and the circular grating is disposed on the bearing.
- the curvature radius measuring device provided by an embodiment of the present disclosure further includes a pillar, the bearing is fixed on the pillar, and an axial direction of the bearing is perpendicular to an extending direction of the pillar.
- the micrometer includes an inductive micrometer.
- a limiting table and a fixing member are provided on the first base table, and the limiting table and the fixing member are used for fixing the measured component.
- At least one embodiment of the present disclosure also provides a measurement method for a curvature radius measuring device provided by an embodiment of the present disclosure, including: fixing the measured object on the first base; adjusting the moving device , So that the contact is moved to a reference position relative to the first base and the contact is in contact with an arcuate surface of the device under test; the moving device is adjusted so that the contact is relative to the The first abutment moves N times to reach each of the N positions; respectively recording the first displacement amount and the second displacement amount when the contact is moved from the reference position to the N positions; and according to The N first displacements and the N second displacements obtain a radius of curvature of at least a portion of an arcuate surface of the test piece; wherein, during the measurement, the contact and the test piece are measured.
- the curved surfaces of the pieces remain in contact, and N is an integer greater than or equal to one.
- the contact is moved N times relative to the first base station to reach N positions, respectively, including the contact is moved from the reference position to the first position. And moving from the reference position to a second position.
- the obtaining a curvature radius of at least a part of an arcuate surface of the device under test according to N the first displacement amounts and N the second displacement amounts includes:
- the distance of the center of curvature corresponding to the curved surface in the horizontal direction is denoted by l
- the distance between the reference position and the first abutment in the vertical direction is denoted by d
- the second displacement amount during the process is denoted as l 1
- N is an integer greater than 2
- the arc of the device under test is obtained according to N the first displacement amount and N the second displacement amount.
- the curvature radius of at least a part of the surface includes: obtaining N + 1 equations according to N said first displacement amounts and N said second displacement amounts; randomly extracting three from the N + 1 equations, Obtain l and d according to the three equations; substitute l and d into the N + 1 equations to obtain the curvature radius.
- substituting l and d into the N + 1 equations to obtain the curvature radius includes: substituting l and d into the N + 1 equations to obtain N + 1 R values; and averaging the N + 1 R values to obtain the curvature radius.
- a range of a curvature radius of at least a part of an arcuate surface of the test piece is 50 mm to 80 mm.
- At least one embodiment of the present disclosure also provides a measurement method for a curvature radius measuring device provided by an embodiment of the present disclosure, including: fixing the measured object on the first base; adjusting the moving device , So that the contact is moved to a reference position relative to the first base and the contact is in contact with an arcuate surface of the test piece; the rotation device is adjusted so that the contact is relative to the The first abutment moves N times to reach each of the N positions; respectively records the first displacement and the rotation angle when the contact is moved from the reference position to the N positions; and according to the N positions The first displacement amount and the N rotation angles obtain a radius of curvature of at least a part of an arcuate surface of the test piece; wherein, in the measurement process, the arc shape of the contact and the test piece The surfaces remain in contact, and N is an integer of 1 or more.
- a range of a curvature radius of at least a part of an arcuate surface of the test piece is 3 mm to 5 mm.
- FIG. 1 is a schematic diagram of a curvature radius measuring device provided by at least one embodiment of the present disclosure
- 2A is a top view of a first base
- 2B is a side view of the first abutment
- FIG. 3 is a schematic diagram of a micrometer in at least one embodiment of the present disclosure.
- FIG. 4 is a schematic diagram of the first abutment moving in the horizontal direction
- FIG. 5 is a schematic diagram of the second base table after being moved in the vertical direction
- FIG. 6 is a schematic diagram of a horizontal moving device in at least one embodiment of the present disclosure.
- FIG. 7 is a schematic diagram of another curvature radius measuring device provided by at least one embodiment of the present disclosure.
- FIG. 8 is a side view of a part of the structure of FIG. 7;
- FIG. 9 is a first schematic diagram of a measurement method provided by at least one embodiment of the present disclosure.
- FIG. 10 is a second schematic diagram of a measurement method provided by at least one embodiment of the present disclosure.
- FIG. 11 is a first schematic view of another measurement method provided by at least one embodiment of the present disclosure.
- FIG. 12 is a second schematic diagram of another measurement method provided by at least one embodiment of the present disclosure.
- optical measurement technology is currently used.
- Optical measurement technology is based on optical principles and computer graphics processing is the main method. For example, first obtain a picture of the DUT by scanning or taking pictures, and then compare it with the design drawing to know whether the DUT meets the design requirements.
- the advantage of using optical measurement technology is that the test speed is fast, and the error between the finished product and the design can be compared, but there are also the following disadvantages: 1. It requires professional optical instruments (such as interferometers, etc.), and the cost is higher; 2. Pieces (such as cover glass) have stricter requirements. The remaining ink or other substances on the cover glass will seriously affect the measurement results, and may not allow effective reverse measurement. 3.
- the curvature radius is relatively small (for example, 4mm) ), Will cause the intensity of the emitted light to be high, which will lead to a high measurement error.
- the curvature radius measuring device includes a first base, a micrometer, and a mobile device.
- the first abutment is used to fix the DUT;
- the micrometer includes contacts, and the contacts are configured to maintain contact with the curved surface of the DUT during the measurement process, and obtain the contact moving along the axial direction of the contact.
- a first displacement amount; the moving device is configured to relatively move the first base and the contact in a vertical direction and a horizontal direction relative to the first base, and obtain a second when the first base moves in the horizontal direction Amount of displacement.
- At least one embodiment of the present disclosure also provides a measurement method corresponding to the above-mentioned curvature radius measurement device.
- the curvature radius measuring device and measuring method provided in the embodiments of the present disclosure can perform measurement without knowing design parameters to realize reverse measurement; meanwhile, effective measurement can also be performed when there is a residual substance on the surface of the device under test; in addition, Since no professional optical instruments are required, measurement costs can also be reduced.
- At least one embodiment of the present disclosure provides a curvature radius measuring device.
- the measuring device includes a first base 100, a micrometer 200 (not shown in FIG. 1, see FIG. 3), and a mobile device. 300.
- the first base 100 is used for fixing the device under test 10.
- FIG. 2A is a top view of the first base 100
- FIG. 2B is a side view of the first base 100.
- a limiting table 110 and a fixing member 120 are disposed on the first base table 100.
- the limiting table 110 and the fixing member 120 are used for fixing the device under test 10. For example, when fixing the device under test 10, firstly, one side of the device under test is abutted against the limit table 110, and then the device under test 10 is fixed on the first base 100 with the fixing member 120.
- the fixing member 120 may be a magnet, for example, the shape of the magnet is a cube. It should be noted that, the type and number of the fixing members 120 are not limited in the embodiments of the present disclosure, as long as the device under test 10 can be firmly fixed on the first base 100.
- the device under test 10 may be a curved glass having a curved surface.
- a curved surface is on the edge of curved glass.
- the two long sides of the curved glass are curved, that is, hyperboloid glass; for example, the four sides of the curved glass are all curved, that is, four-curved glass.
- the curved glass can be used for a curved display screen as a cover glass to protect the curved display screen.
- the device under test 10 in the embodiment of the present disclosure is not limited to the above-mentioned curved glass, and may also have other structures having a curved surface.
- the micrometer 200 includes a contact 210 configured to maintain contact with an arcuate surface of the test piece 10 during measurement, and obtain a first displacement of the contact 210 moving in the axial direction of the contact 210. the amount.
- the external shape of the contact 210 is an elongated shape
- the axial direction of the contact 210 is the extending direction of the contact 210.
- the contact 210 includes a contact portion 211 provided on one side. During the test, the contact of the micrometer can be expanded and contracted so as to keep the contact portion 211 in contact with the curved surface of the device under test 10.
- the contact portion 211 can be made of a hard material, such as ruby, and the contact portion 211 has a spherical shape, so that it can be embedded in the contact 210.
- the micrometer 200 may further include a cable 220 and a data processing device 230.
- the cable 220 is connected to the contact 210 and the data processing device 230 so that communication can be performed between the contact 210 and the data processing device 230.
- both the contact 210 and the data processing device 230 are provided with a communication interface, and the communication interface includes, but is not limited to, RS232, RS485, Ethernet, GPIB, USB, and optical fiber.
- the cable 210 may not be provided between the contact 210 and the data processing device 230, and the wireless communication method is used for communication.
- the present disclosure does not limit the communication method between the contact 210 and the data processing device 230, as long as it can be implemented Data transmission is sufficient.
- the data processing device 230 may use a computer; for another example, the data processing device 230 may use a dedicated board with a data processing function, such as a single chip microcomputer.
- the data processing device 230 may be connected to a display screen, thereby real-time display of the first displacement amount.
- the micrometer 200 may be of any appropriate type and structure.
- an inductive micrometer or the like may be adopted.
- the embodiments of the present disclosure include but are not limited to this.
- the mobile device 300 is configured to relatively move the first base 100 and the contact 210 in a vertical direction and a horizontal direction relative to the first base 100, and obtain the first base 100 in the horizontal direction.
- the mobile device 300 may drive the first base 100 or the contact 210 so that the two move relative to each other.
- the following description is made by taking the mobile device 300 to drive the first base 100 as an example. The embodiment is not limited to this case.
- both the vertical direction and the horizontal direction are relative to the first base 100.
- the vertical direction is a direction perpendicular to the surface of the first base 100
- the horizontal direction is a direction parallel to the surface of the first base 100.
- the horizontal direction in the embodiment of the present disclosure is a direction parallel to the ground plane
- the vertical direction is a direction perpendicular to the ground plane.
- the mobile device 300 may be controlled so that the first base 100 and the contact 210 are relatively moved in the vertical direction, so that the contact 210 is in contact with the curved surface of the device under test 10, for example, The position of the head 210 is a reference position. Then, the mobile device 300 is controlled to relatively move the first base 100 and the contact 210 in the horizontal direction and the vertical direction, so that the contacts 210 reach the N positions from the reference position, respectively. For example, in this process, the first base 100 moves only in the horizontal direction and does not move in the vertical direction; the contact 210 moves (stretches and contracts) only in the vertical direction and does not move in the horizontal direction.
- the device under test 10 Since the device under test 10 is fixed on the first base 100, when the first base 100 is moved in the horizontal direction, the device under test 10 is also moved in the horizontal direction. Since the contact 210 can move in the axial direction of the contact 210, it can be ensured that the contact 210 is in contact with the curved surface of the device under test 10 during the measurement process.
- the curvature radius measuring device provided by the embodiment of the present disclosure makes the first base 100 and the contact 210 relatively move multiple times by controlling the moving device 300 to obtain a plurality of first displacement amounts and a plurality of second displacement amounts. By processing the first displacement amount and the plurality of second displacement amounts, a curvature radius of at least a part of the arcuate surface of the device under test 10 can be obtained.
- the curvature radius measuring device provided by the embodiment of the present disclosure can realize the reverse measurement of the curvature radius, and is particularly suitable for a case where the curvature radius of the DUT is large (for example, 50 mm to 80 mm).
- the curvature radius measuring device provided by at least one embodiment of the present disclosure can perform measurement without knowing design parameters to realize reverse measurement; meanwhile, effective measurement can also be performed when there is a residual substance on the surface of the device under test; in addition, Since professional optical instruments are not required, measurement costs can also be reduced.
- the mobile device 300 includes a second base 310, a vertical lifting device 320, and a horizontal moving device 330.
- the second base station 310 is disposed in parallel with the first base station 100.
- the first base station 100 is provided on the second base station 310 through a pair of guide rails (not shown) parallel to each other.
- the horizontal moving device 330 is fixed on the second base 310 and connected to the first base 100, and is configured such that the first base 100 is horizontal with respect to the second base 310 and the contact 210 along the guide rail. mobile.
- the horizontal moving device 330 includes a first lead screw 331 and a first motor 332.
- the first lead screw 331 is connected to the first base 100 and the first motor 332.
- the first motor 332 is configured to rotate the first lead screw 331, thereby driving the first base 100 to move in a horizontal direction.
- the first lead screw 331 is connected to the first base 100 through a connecting member 130.
- the connecting member 130 is a component sleeved on the first lead screw 331 and fixedly connected to the first base 100.
- the connecting member 130 is on the first wire.
- the bar 331 moves correspondingly, so that the first base 100 can be driven forward or backward, thereby realizing the movement of the first base 100 in the horizontal direction.
- FIG. 4 shows a schematic diagram of a first base 100 after moving in a horizontal direction.
- the first motor 332 may be a servo motor or a stepper motor.
- the second displacement amount can be obtained according to the rotation angle generated by the first motor 332 and the wheelbase of the first lead screw 331.
- the vertical lifting device 320 is connected to the second base 310 and configured to move the second base 310 in a vertical direction. Since the vertical lifting device 320 is connected to the second base table 310, when the vertical lifting device 320 moves in the vertical direction, the second base table 310 can be driven to move.
- the vertical lifting device 320 includes a second lead screw 322 and a second motor 323.
- the second screw 322 is connected to the second base 310 and the second motor 323.
- the second motor 323 is configured to rotate the second lead screw 322 to move the second base table 310 in a vertical direction.
- the curvature radius measuring device provided by the embodiment of the present disclosure may further include a base 400, and the vertical lifting device 320 is fixed on the base 400, so that the curvature radius measuring device is more stable during measurement.
- a buffer support 321 may be provided between the base 400 and the second base table 310 so that the second base table 310 plays a supporting and buffering role when the second base table 310 moves in the vertical direction.
- the buffer support 321 is, for example, a compression spring.
- FIG. 5 shows a schematic diagram of a second base table 310 after being moved in the vertical direction.
- the embodiment of the present disclosure does not limit the specific implementation of the vertical lifting device 320, as long as it can drive the second base 310 in the vertical direction.
- the second motor 323 may be a servo motor or a stepper motor, and the embodiment of the present disclosure does not limit the type of the second motor 323.
- the horizontal moving device 330 further includes a grating ruler 333.
- the grating ruler 333 is disposed on the first base 100 and the second base 310 and is configured to obtain the Second displacement.
- the scale rule 333 includes a scale ruler 3330 and a scale ruler 3331.
- the scale ruler is set on the second base 310 and the scale ruler is set on the first base 100.
- the grating ruler 3331 moves with the first base 100, and a second displacement amount can be obtained according to the optical principle of the grating.
- the embodiment of the present disclosure can improve the accuracy of the obtained second displacement amount by providing the grating ruler 333.
- the curvature radius measuring device provided by some embodiments of the present disclosure, as shown in FIGS. 7 and 8, further includes an angle measuring instrument 500 and a rotating device 600. It should be noted that the angle measuring instrument 500 is not shown in FIG. 7 due to the blocking of the rotating device 600.
- FIG. 8 is a side view of some components in FIG. 7.
- the rotating device 600 is connected to the contact 210 and is configured to rotate the contact 210 in a first plane defined by a horizontal direction and a vertical direction.
- the rotation device 600 includes a bearing 610 and a third motor 620.
- the bearing 610 and the contact 210 are connected.
- the third motor 620 is configured to rotate the bearing 610 and drive the contact 210 to rotate, and the axial direction of the bearing 610 is perpendicular to the first plane.
- the third motor 620 may be a servo motor or a stepping motor, and the embodiment of the present disclosure does not limit the type of the third motor 620.
- the curvature radius measuring device provided by the embodiment of the present disclosure may further include a pillar 700, a bearing 610 is fixed on the pillar 700, and an axis of the bearing 610 is perpendicular to the extending direction of the pillar 700.
- the third motor 620 may be disposed on the pillar 700.
- the pillar 700 is fixed on the ground, thereby ensuring stability during measurement.
- the rotation device 600 may not be provided, and the rotation device 600 may be directly fixed to another place, for example, the bearing 610 of the rotation device 600 is directly fixed to a wall.
- the embodiment of the disclosure This is not limited.
- the angle measuring instrument 500 is configured to obtain a rotation angle when the contact 210 is rotated in a first plane.
- the angle measuring instrument 500 may adopt a circular grating, and the circular grating is disposed on the bearing 610.
- the bearing 610 usually includes an outer ring fixing member and an inner ring rotating member.
- the circular grating includes a circular grating fixed ruler and a circular grating moving ruler.
- the circular grating fixed ruler is set on the outer ring fixing member of the bearing 610, and the circular grating moves The ruler is disposed on the inner ring rotating member of the bearing 610, so that when the inner ring rotating member of the bearing rotates, the circular grating can obtain the rotation angle of the contact 210.
- the embodiment of the present disclosure is not limited to a specific type of the angle measuring instrument 500, as long as it can obtain the rotation angle when the contact 210 rotates in the first plane.
- the mobile device 300 may be controlled so that the first base 100 and the contact 210 are in a vertical direction.
- the relative movement causes the contact 210 to contact the arc-shaped surface of the device under test 10, for example, the position of the contact 210 is a reference position at this time.
- the first base 100 is kept stationary, and the contacts 210 are rotated so that the contacts 210 reach the N positions from the reference position, respectively.
- the contact 210 is kept in contact with the arcuate surface of the device under test 10 and obtains a plurality of first displacement amounts and a plurality of rotation angles, and then processes the plurality of first displacement amounts and a plurality of rotation angles. That is, the curvature radius of at least a part of the curved surface of the test piece 10 can be obtained.
- the curvature radius measuring device provided by the embodiment of the present disclosure can improve the flexibility of measurement by setting the rotation device 600 and the angle measuring instrument 500.
- the curvature radius measuring device is not only applicable to the case where the curvature radius of the DUT is large, but also applicable to the DUT. When the curvature radius of the piece is small.
- At least one embodiment of the present disclosure also provides a measurement method for the above-mentioned curvature radius measuring device, the measurement method including the following operation steps.
- Step S100 Fix the component under test 10 on the first base 100;
- Step S200 adjust the moving device 300 so that the contact 210 moves to a reference position relative to the first base 100 and the contact 210 contacts the curved surface of the test piece 10;
- Step S300 Adjust the mobile device 300 so that the contact 210 moves N times relative to the first base station 100 to reach N positions, respectively;
- Step S400 Record the first displacement amount and the second displacement amount when the contact 210 is moved from the reference position to the N positions, respectively;
- Step S500 Obtain a curvature radius of at least a part of the curved surface of the test piece 10 according to the N first displacement amounts and the N second displacement amounts.
- the contact 210 is kept in contact with the curved surface of the device under test 10, and N is an integer greater than or equal to 1. It should be noted that, in the embodiment of the present disclosure, the contact of the contact 210 with the curved surface of the device under test 10 indicates that the contact portion 211 of the contact 210 is in contact with the device under test 10; in addition, the position of the contact 210 indicates the contact The position of the contact portion 211 of the head 210. The following embodiments are the same and will not be described again.
- the test piece 10 may be fixed on the first base 100 using a fixing member 120.
- a vertical lifting device 320 may be used to raise the first base 100 in a vertical direction until the contact 210 and the curved surface of the device under test 10 contact, and The position of the contact 210 is referred to as a reference position, as shown on the left side in FIG. 9.
- a horizontal moving device 330 may be used to move the first base 100 in the horizontal direction. Since the device under test 10 is fixed on the first base 100, the device under test 10 It also moves in the horizontal direction. Each time the first base 100 moves, the contact 210 reaches a position relative to the first base 100. The first base 100 moves N times, and the contacts 210 reach N positions, respectively. The position reached by the head 210 is referred to as the Nth position, for example, as shown on the right side in FIG. 9.
- step S300 each time the contact 210 moves relative to the first base 100, the first displacement amount and the second displacement amount are recorded, and step S400 is completed.
- the micrometer 200 is used to obtain the first displacement amount; for example, when the curvature radius measuring device includes a grating ruler 333, the grating ruler 333 may be used to acquire the second displacement amount.
- N first displacement amounts and N second displacement amounts can be obtained in step S400.
- step S500 may be implemented to process the N first displacement amounts and N second displacement amounts obtained in step S400 to obtain a curvature radius of at least a part of the curved surface of the test piece 10.
- the above step S300 includes moving the contact 210 from the reference position to the first position and from the reference position to the second position.
- the above-mentioned step S500 includes the following operations.
- Step S510 Let the distance in the horizontal direction between the center of curvature of the reference position and the arcuate surface of the test piece 10 be 1 and the distance in the vertical direction between the reference position and the first base 100 be d.
- Step S540 Calculate the curvature radius according to the first equation, the second equation, and the third equation.
- FIG. 10 shows the relationship between the parameters of the contact 210 in the two cases of the reference position and the Nth position, that is, the first equation and the N + 1th equation.
- the second and third equations can be obtained by replacing n in l n and d n with 1 and 2 respectively.
- the radius of curvature R can be obtained by solving the system of equations consisting of the first, second, and third equations.
- step S500 includes the following operations.
- Step S550 obtaining N + 1 equations according to the N first displacements and the N second displacements;
- Step S560 randomly select three from N + 1 equations, and obtain l and d according to the three equations;
- Step S570 Substituting l and d into N + 1 equations to obtain a radius of curvature.
- N + 1 equations are obtained.
- the N + 1 equations are as follows:
- step S560 is executed to randomly select three from the above N + 1 equations, and l and d can be obtained according to the three equations.
- step S570 is performed, and 1 and d are substituted into the above N + 1 equations to obtain N + 1 R values.
- the N + 1 R values are averaged to obtain the final curvature radius R. In this way, the error of the obtained curvature radius R can be reduced, thereby improving the measurement accuracy.
- the included angle ⁇ can be selected from the included angle ⁇ that was obtained when the optimal solution of the curvature radius R was obtained last time or selected based on previous experience.
- the first included angle ⁇ is 0.02.
- a preset error value is set in advance, for example, 0.01.
- the difference ⁇ obtained is smaller than the preset error value, it is considered that the curvature radius of the solution at this time is within the preset error range, and the Mean As a measure of the final radius of curvature.
- the obtained difference ⁇ is greater than or equal to the preset error value, the solution is continued.
- the included angle ⁇ is 0.018, and then the same method as in the first calculation is used to obtain the measurement error value ⁇ and determine whether the requirements are met. If it is not satisfied, continue to change the value of ⁇ and continue to solve Until the measured measurement error ⁇ meets the requirements.
- the value of the included angle ⁇ can set a changing direction and a changing speed, for example, starting from 0.02 and decreasing by 0.002 each time.
- the embodiments of the present disclosure include, but are not limited to, the included angle ⁇ may also be changed in other ways. With the above method, the measurement accuracy of the curvature radius R can be further improved.
- the measured value of the curvature radius finally obtained is added to the radius of the contact portion 211.
- the measurement method described above is applicable to a case where the radius of curvature is large, and the measurement method used when the radius of curvature is small is described below.
- At least one embodiment of the present disclosure also provides a measurement method for the above-mentioned curvature radius measuring device, the measurement method including the following operations.
- Step S10 Fix the component under test 10 on the first base 100
- Step S20 Adjust the moving device 300 so that the contact 210 moves to a reference position relative to the first base 100 and the contact 210 and the curved surface of the test object 10 contact;
- Step S30 Adjust the rotating device 600 so that the contact 210 moves N times relative to the first base 100 to reach N positions, respectively;
- Step S40 Record the first displacement and rotation angle when the contact 210 is moved from the reference position to the N positions, respectively;
- Step S50 Obtain a curvature radius of at least a part of the curved surface of the test piece 10 according to the N first displacements and the N rotation angles.
- N is an integer greater than or equal to 1.
- Steps S10 and S20 are similar to steps S100 and S200, respectively, and reference may be made to the corresponding descriptions above, and details are not described herein again.
- a rotating device 600 may be used to make the contact 210 rotate to move to N positions, and the position reached by the contact 210 during the Nth movement is referred to as the Nth position, for example, This is shown on the right in Figure 11.
- step S30 When step S30 is implemented, for example, each time the contact 210 rotates, the first displacement amount and the rotation angle are recorded, and step S40 is completed.
- the micrometer 200 is used to obtain the first displacement; for example, when the curvature radius measuring device includes a circular grating, the circular grating may be used to obtain the rotation angle of the contact 210.
- N first displacement amounts and N rotation angles can be obtained in step S40.
- the first displacement amount during the movement of the contact from the reference position to the Nth position is denoted as b n
- the rotation angle is denoted as ⁇ n
- the length of the contact 210 at the reference position is denoted as a
- the contact is disposed at the
- the length at the N position is denoted as l n
- step S50 is described in detail below.
- the rotation axis shown in FIG. 12 is an axis around when the contact 210 rotates.
- the rotation axis may be a rotation axis of a bearing 610.
- the length of the contact 210 at each position is obtained according to the N first displacements, and N + 1 equations are obtained as follows:
- ⁇ a may be selected from the ⁇ a corresponding to the last time when the optimal solution of the curvature radius R was obtained, or may be selected based on past experience.
- the first time ⁇ a takes the value of 0.05.
- Substitute ⁇ a 0.05 into the above N + 1 equations to obtain l 0 ⁇ l n , and then randomly divide a total of N data from l 1 ⁇ l n into N / 2 groups, each group includes two data. Yes, if N is an odd number, one data can be randomly removed and then grouped. As shown in FIG. 12, two data in each group are combined with l 0 to obtain the following equation:
- the area S i of the triangle can be obtained as shown below.
- the curvature radius R i corresponding to the set of data can be obtained, as shown below.
- R i (d mn + d m0 + d n0 ) / 4S i ;
- the above method is used to process the data of the N / 2 group to obtain N / 2 curvature radii R i , and finally obtain the test error value ⁇ according to the following formula.
- a preset error value is set in advance, for example, 0.01.
- the difference ⁇ obtained is smaller than the preset error value, it is considered that the curvature radius of the solution at this time is within the preset error range, and the Mean As a measure of the final radius of curvature.
- the obtained difference ⁇ is greater than or equal to the preset error value, the solution is continued.
- the value of ⁇ a is 0.04, and then the same method as in the first calculation is used to obtain the measurement error value ⁇ and determine whether the requirements are met. If it is not satisfied, continue to change the value of ⁇ a and continue to solve until The obtained measurement error value ⁇ satisfies the requirements.
- the value of ⁇ a can set a changing direction and a changing speed, for example, starting from 0.05 and decreasing by 0.01 each time.
- the embodiments of the present disclosure include, but are not limited to, ⁇ a can also be changed in other ways. With the above method, the measurement accuracy of the curvature radius R can be further improved.
- the measured value of the curvature radius finally obtained is added to the radius of the contact portion 211.
- An embodiment of the present disclosure provides a curvature radius measurement device and proposes a corresponding measurement method for the curvature radius measurement device.
- corresponding measurement methods are proposed for the cases where the radius of curvature is large (for example, 50 mm to 80 mm) and the radius of curvature is small (for example, 3 mm to 5 mm), thereby improving the flexibility of measuring the radius of curvature;
- Publicly available measurement methods can also improve measurement accuracy.
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Abstract
Description
Claims (18)
- 一种曲率半径测量设备,包括:A curvature radius measuring device includes:第一基台,用于固定被测件;A first abutment for fixing the device under test;测微仪,包括触头,所述触头被配置为在测量过程中保持与所述被测件的弧形表面接触,并获得所述触头沿所述触头轴向方向移动的第一位移量;The micrometer includes a contact, the contact is configured to maintain contact with an arcuate surface of the test piece during measurement, and obtain a first movement of the contact in an axial direction of the contact Displacement移动装置,被配置为使得所述第一基台和所述触头在相对于所述第一基台的垂直方向和水平方向上相对移动,并获得所述第一基台在所述水平方向上移动时的第二位移量。A moving device configured to relatively move the first base and the contact in a vertical direction and a horizontal direction relative to the first base and obtain the first base in the horizontal direction The second amount of displacement when moving up.
- 根据权利要求1所述的曲率半径测量设备,其中,所述移动装置包括:The curvature radius measuring device according to claim 1, wherein the mobile device comprises:第二基台,与所述第一基台平行设置;A second abutment, which is arranged in parallel with the first abutment;垂直升降装置,与所述第二基台连接且被配置为使得所述第二基台在所述垂直方向上移动;A vertical lifting device connected to the second base and configured to move the second base in the vertical direction;水平移动装置,固定在所述第二基台上且与所述第一基台连接,且被配置为使得所述第一基台相对于所述第二基台和所述触头在所述水平方向上移动。The horizontal moving device is fixed on the second abutment and connected to the first abutment, and is configured so that the first abutment is in the second abutment and the contacts in the Move horizontally.
- 根据权利要求2所述的曲率半径测量设备,其中,所述水平移动装置包括第一丝杠和第一电机;The curvature radius measuring device according to claim 2, wherein the horizontal moving device includes a first lead screw and a first motor;所述第一丝杠与所述第一基台以及所述第一电机连接;The first lead screw is connected to the first base and the first motor;所述第一电机被配置为使得所述第一丝杠旋转,从而带动所述第一基台在所述水平方向上移动。The first motor is configured to rotate the first lead screw, thereby driving the first abutment to move in the horizontal direction.
- 根据权利要求3所述的曲率半径测量设备,其中,所述水平移动装置还包括光栅尺;The curvature radius measuring device according to claim 3, wherein the horizontal moving device further comprises a grating ruler;所述光栅尺设置在所述第一基台和所述第二基台上,且被配置为获得所述第二位移量。The grating ruler is disposed on the first base and the second base, and is configured to obtain the second displacement amount.
- 根据权利要求2-4任一项所述的曲率半径测量设备,其中,所述垂直升降装置包括第二丝杠和第二电机;The curvature radius measuring device according to any one of claims 2-4, wherein the vertical lifting device includes a second lead screw and a second motor;所述第二丝杠与所述第二基台以及所述第二电机连接;The second lead screw is connected to the second base and the second motor;所述第二电机被配置为使得所述第二丝杠旋转,从而带动所述第二基台在所述垂直方向上移动。The second motor is configured to rotate the second lead screw, thereby driving the second base table to move in the vertical direction.
- 根据权利要求1-5任一项所述的曲率半径测量设备,还包括角度测量仪和旋转装置,其中,The curvature radius measuring device according to any one of claims 1 to 5, further comprising an angle measuring instrument and a rotation device, wherein:所述旋转装置和所述触头连接,且被配置为使得所述触头在所述水平方向和所述垂直方向限定的第一平面内旋转;The rotation device is connected to the contact, and is configured to rotate the contact in a first plane defined by the horizontal direction and the vertical direction;所述角度测量仪被配置为获得所述触头在所述第一平面内旋转时的旋转角度。The angle measuring instrument is configured to obtain a rotation angle when the contact is rotated in the first plane.
- 根据权利要求6所述曲率半径测量设备,其中,所述旋转装置包括轴承和第三电机;The curvature radius measuring apparatus according to claim 6, wherein the rotation device includes a bearing and a third motor;所述轴承和所述触头连接,所述第三电机被配置为使得所述轴承旋转并带动所述触头旋转,且所述轴承的轴向垂直于所述第一平面。The bearing is connected to the contact, the third motor is configured to rotate the bearing and drive the contact to rotate, and an axial direction of the bearing is perpendicular to the first plane.
- 根据权利要求7所述的曲率半径测量设备,其中,所述角度测量仪为圆光栅,所述圆光栅设置在所述轴承上。The curvature radius measuring device according to claim 7, wherein the angle measuring instrument is a circular grating, and the circular grating is provided on the bearing.
- 根据权利要求7或8所述的曲率半径测量设备,还包括支柱,其中,所述轴承固定在所述支柱上,所述轴承的轴向与所述支柱的延伸方向垂直。The curvature radius measuring device according to claim 7 or 8, further comprising a pillar, wherein the bearing is fixed to the pillar, and an axial direction of the bearing is perpendicular to an extending direction of the pillar.
- 根据权利要求1-9任一项所述的曲率半径测量设备,其中,所述测微仪包括电感测微仪。The curvature radius measuring device according to any one of claims 1 to 9, wherein the micrometer includes an inductive micrometer.
- 根据权利要求1-10任一项所述的曲率半径测量设备,其中,所述第一基台上设置有限位台和固定件,所述限位台和所述固定件用于固定所述被测件。The curvature radius measuring device according to any one of claims 1 to 10, wherein a limit table and a fixing member are provided on the first base table, and the limit table and the fixing member are used to fix the substrate Test piece.
- 一种用于权利要求1-11任一项所述的曲率半径测量设备的测量方法,包括:A measuring method for a curvature radius measuring device according to any one of claims 1 to 11, comprising:将所述被测件固定于所述第一基台上;Fixing the tested part on the first base;调整所述移动装置,使得所述触头相对于所述第一基台移动到基准位置且所述触头和所述被测件的弧形表面接触;Adjusting the moving device so that the contact is moved to a reference position relative to the first base and the contact is in contact with an arcuate surface of the test piece;调整所述移动装置,使得所述触头相对于所述第一基台移动N次以分别到达N个位置;Adjusting the moving device so that the contact moves N times relative to the first base station to reach N positions respectively;分别记录所述触头从所述基准位置移动到所述N个位置时的所述第一位移量和所述第二位移量;以及Record the first displacement amount and the second displacement amount respectively when the contact is moved from the reference position to the N positions; and根据N个所述第一位移量和N个所述第二位移量获得所述被测件的弧形表面的至少一部分的曲率半径;其中,Obtaining a curvature radius of at least a part of the curved surface of the test piece according to the N first displacement amounts and the N second displacement amounts;在测量过程中,所述触头与所述被测件的弧形表面保持接触,N为大于 等于1的整数。During the measurement, the contact is kept in contact with the curved surface of the DUT, and N is an integer greater than or equal to 1.
- 根据权利要求12所述的测量方法,其中,The measurement method according to claim 12, wherein:所述触头相对于所述第一基台移动N次以分别到达N个位置包括所述触头从所述基准位置移动到第一位置和从所述基准位置移动到第二位置;Moving the contact with respect to the first base station N times to reach N positions respectively includes moving the contact from the reference position to the first position and from the reference position to the second position;根据N个所述第一位移量和N个所述第二位移量获得所述被测件的弧形表面的至少一部分的曲率半径包括:Obtaining a curvature radius of at least a part of the curved surface of the test piece according to the N first displacement amounts and the N second displacement amounts includes:将所述基准位置与所述被测件的弧形表面对应的曲率圆心在所述水平方向上的距离记作l,将所述基准位置与所述第一基台在所述垂直方向上的距离记作d,将所述被测件的弧形表面对应的曲率半径记作R,l、d以及R满足第一等式:l 2+(R-d) 2=R 2; The distance in the horizontal direction between the center of curvature of the reference position and the arcuate surface of the DUT is denoted by l, and the distance between the reference position and the first abutment in the vertical direction is The distance is denoted by d, and the radius of curvature corresponding to the curved surface of the test piece is denoted by R, and l, d, and R satisfy the first equation: l 2 + (Rd) 2 = R 2 ;将所述触头从所述基准位置移动到所述第一位置过程中的所述第二位移量记作l 1,将所述触头从所述基准位置移动到所述第一位置过程中的所述第一位移量记作d 1,l 1和d 1满足第二等式:(l+l 1) 2+(R-d-d 1) 2=R 2; The second displacement amount during the movement of the contact from the reference position to the first position is recorded as l 1 , and the contact is in the process of moving the contact from the reference position to the first position. The first displacement amount is denoted as d 1 , and l 1 and d 1 satisfy the second equation: (l + l 1 ) 2 + (Rdd 1 ) 2 = R 2 ;将所述触头从所述基准位置移动到所述第二位置过程中的所述第二位移量记作l 2,将所述触头从所述基准位置移动到所述第二位置过程中的所述第一位移量记作d 2,l 2和d 2满足第三等式:(l+l 2) 2+(R-d-d 2) 2=R 2;以及 The second displacement amount during the movement of the contact from the reference position to the second position is recorded as l 2 , and the contact is in the process of moving the contact from the reference position to the second position. The first displacement amount is denoted as d 2 , and l 2 and d 2 satisfy the third equation: (l + l 2 ) 2 + (Rdd 2 ) 2 = R 2 ; and根据所述第一等式、所述第二等式以及所述第三等式计算获得所述曲率半径。The curvature radius is obtained by calculation from the first equation, the second equation, and the third equation.
- 根据权利要求13所述的测量方法,其中,N为大于2的整数,根据N个所述第一位移量和N个所述第二位移量获得所述被测件的弧形表面的至少一部分的曲率半径包括:The measuring method according to claim 13, wherein N is an integer greater than 2, and at least a part of an arcuate surface of the test piece is obtained based on the N first displacement amounts and the N second displacement amounts. The radius of curvature includes:根据N个所述第一位移量和N个所述第二位移量获得N+1个等式;Obtain N + 1 equations according to N said first displacements and N said second displacements;从所述N+1个等式中随机抽取三个,根据该三个等式获得l和d;以及Randomly select three from the N + 1 equations, and obtain l and d according to the three equations; and将l和d代入所述N+1个等式以获得所述曲率半径。Substituting l and d into the N + 1 equations to obtain the curvature radius.
- 根据权利要求14所述的测量方法,其中,将l和d代入所述N+1个等式以获得所述曲率半径包括:The measurement method according to claim 14, wherein substituting l and d into the N + 1 equations to obtain the curvature radius comprises:将l和d代入所述N+1个等式以获得N+1个R值;以及Substituting l and d into the N + 1 equations to obtain N + 1 R values; and对所述N+1个R值求取平均值以获得所述曲率半径。An average is performed on the N + 1 R values to obtain the curvature radius.
- 根据权利要求12-15任一项所述的测量方法,其中,所述被测件的弧形表面的至少一部分的曲率半径的范围为50mm至80mm。The measuring method according to any one of claims 12 to 15, wherein a radius of curvature of at least a part of the curved surface of the test piece is in a range of 50 mm to 80 mm.
- 一种用于权利要求6-9任一项所述的曲率半径测量设备的测量方法,包括:A measuring method for a curvature radius measuring device according to any one of claims 6 to 9, comprising:将所述被测件固定于所述第一基台上;Fixing the tested part on the first base;调整所述移动装置,使得所述触头相对于所述第一基台移动到基准位置且所述触头和所述被测件的弧形表面接触;Adjusting the moving device so that the contact is moved to a reference position relative to the first base and the contact is in contact with an arcuate surface of the test piece;调整所述旋转装置,使得所述触头相对于所述第一基台移动N次以分别到达N个位置;Adjusting the rotation device so that the contact is moved N times relative to the first base to reach N positions respectively;分别记录所述触头从所述基准位置移动到所述N个位置时的所述第一位移量和所述旋转角度;以及Separately record the first displacement amount and the rotation angle when the contact is moved from the reference position to the N positions; and根据N个所述第一位移量和N个所述旋转角度获得所述被测件的弧形表面的至少一部分的曲率半径;其中,Obtaining a curvature radius of at least a part of an arcuate surface of the test piece according to the N first displacements and the N rotation angles;在测量过程中,所述触头与所述被测件的弧形表面保持接触,N为大于等于1的整数。During the measurement, the contact is kept in contact with the curved surface of the DUT, and N is an integer greater than or equal to 1.
- 根据权利要求17所述的测量方法,其中,所述被测件的弧形表面的至少一部分的曲率半径的范围为3mm至5mm。The measurement method according to claim 17, wherein a radius of curvature of at least a part of the curved surface of the test piece is in a range of 3 mm to 5 mm.
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