WO2020024694A1 - Curvature radius measurement device and measurement method thereof - Google Patents

Curvature radius measurement device and measurement method thereof Download PDF

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Publication number
WO2020024694A1
WO2020024694A1 PCT/CN2019/089622 CN2019089622W WO2020024694A1 WO 2020024694 A1 WO2020024694 A1 WO 2020024694A1 CN 2019089622 W CN2019089622 W CN 2019089622W WO 2020024694 A1 WO2020024694 A1 WO 2020024694A1
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WIPO (PCT)
Prior art keywords
contact
base
curvature radius
reference position
curvature
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PCT/CN2019/089622
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French (fr)
Chinese (zh)
Inventor
董钊
张志�
曾琴
Original Assignee
京东方科技集团股份有限公司
合肥鑫晟光电科技有限公司
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Publication of WO2020024694A1 publication Critical patent/WO2020024694A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/20Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring contours or curvatures, e.g. determining profile
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B7/00Measuring arrangements characterised by the use of electric or magnetic techniques
    • G01B7/02Measuring arrangements characterised by the use of electric or magnetic techniques for measuring length, width or thickness

Definitions

  • Embodiments of the present disclosure relate to a curvature radius measuring device and a measuring method thereof.
  • the cover glass for the curved display screens has also developed rapidly.
  • the cover glass is usually a curved glass with a curved surface.
  • the parameters of the curved surface of the curved glass such as the radius of curvature, will not only affect the assembly of electronic products, but also affect the display function and touch function of the curved display. Therefore, when the processing of curved glass is completed, the reverse measurement of the radius of curvature of the curved surface of the curved glass becomes particularly important.
  • At least one embodiment of the present disclosure provides a device for measuring a radius of curvature, including: a first base for fixing a device under test; a micrometer including a contact, the contact configured to hold The arc-shaped surface of the device under test contacts and obtains a first displacement amount of the contact moving in the axial direction of the contact; a moving device is configured so that the first base and the contact are at Relative movement in the vertical direction and the horizontal direction relative to the first base table, and obtaining a second displacement amount when the first base table moves in the horizontal direction.
  • the moving device includes: a second base, which is arranged in parallel with the first base; and a vertical lifting device, which is connected to the second base and Configured to make the second base move in the vertical direction; a horizontal moving device fixed to the second base and connected to the first base, and configured to make the first base The abutment moves in the horizontal direction relative to the second abutment and the contact.
  • the horizontal moving device includes a first lead screw and a first motor.
  • the first lead screw is connected to the first abutment and the first motor; the first motor is configured to rotate the first lead screw, thereby driving the first abutment at the level Move in the direction.
  • the horizontal moving device further includes a grating ruler.
  • the grating ruler is disposed on the first base and the second base, and is configured to obtain the second displacement amount.
  • the vertical lifting device includes a second lead screw and a second motor.
  • the second lead screw is connected to the second base and the second motor; the second motor is configured to rotate the second lead screw, thereby driving the second base in the vertical direction. Move in the direction.
  • the curvature radius measuring device provided by an embodiment of the present disclosure further includes an angle measuring instrument and a rotation device.
  • the rotation device is connected to the contact, and is configured to rotate the contact in a first plane defined by the horizontal direction and the vertical direction; the angle measuring instrument is configured to obtain the contact A rotation angle when the head is rotated in the first plane.
  • the rotation device includes a bearing and a third motor.
  • the bearing is connected to the contact, the third motor is configured to rotate the bearing and drive the contact to rotate, and an axial direction of the bearing is perpendicular to the first plane.
  • the angle measuring instrument is a circular grating, and the circular grating is disposed on the bearing.
  • the curvature radius measuring device provided by an embodiment of the present disclosure further includes a pillar, the bearing is fixed on the pillar, and an axial direction of the bearing is perpendicular to an extending direction of the pillar.
  • the micrometer includes an inductive micrometer.
  • a limiting table and a fixing member are provided on the first base table, and the limiting table and the fixing member are used for fixing the measured component.
  • At least one embodiment of the present disclosure also provides a measurement method for a curvature radius measuring device provided by an embodiment of the present disclosure, including: fixing the measured object on the first base; adjusting the moving device , So that the contact is moved to a reference position relative to the first base and the contact is in contact with an arcuate surface of the device under test; the moving device is adjusted so that the contact is relative to the The first abutment moves N times to reach each of the N positions; respectively recording the first displacement amount and the second displacement amount when the contact is moved from the reference position to the N positions; and according to The N first displacements and the N second displacements obtain a radius of curvature of at least a portion of an arcuate surface of the test piece; wherein, during the measurement, the contact and the test piece are measured.
  • the curved surfaces of the pieces remain in contact, and N is an integer greater than or equal to one.
  • the contact is moved N times relative to the first base station to reach N positions, respectively, including the contact is moved from the reference position to the first position. And moving from the reference position to a second position.
  • the obtaining a curvature radius of at least a part of an arcuate surface of the device under test according to N the first displacement amounts and N the second displacement amounts includes:
  • the distance of the center of curvature corresponding to the curved surface in the horizontal direction is denoted by l
  • the distance between the reference position and the first abutment in the vertical direction is denoted by d
  • the second displacement amount during the process is denoted as l 1
  • N is an integer greater than 2
  • the arc of the device under test is obtained according to N the first displacement amount and N the second displacement amount.
  • the curvature radius of at least a part of the surface includes: obtaining N + 1 equations according to N said first displacement amounts and N said second displacement amounts; randomly extracting three from the N + 1 equations, Obtain l and d according to the three equations; substitute l and d into the N + 1 equations to obtain the curvature radius.
  • substituting l and d into the N + 1 equations to obtain the curvature radius includes: substituting l and d into the N + 1 equations to obtain N + 1 R values; and averaging the N + 1 R values to obtain the curvature radius.
  • a range of a curvature radius of at least a part of an arcuate surface of the test piece is 50 mm to 80 mm.
  • At least one embodiment of the present disclosure also provides a measurement method for a curvature radius measuring device provided by an embodiment of the present disclosure, including: fixing the measured object on the first base; adjusting the moving device , So that the contact is moved to a reference position relative to the first base and the contact is in contact with an arcuate surface of the test piece; the rotation device is adjusted so that the contact is relative to the The first abutment moves N times to reach each of the N positions; respectively records the first displacement and the rotation angle when the contact is moved from the reference position to the N positions; and according to the N positions The first displacement amount and the N rotation angles obtain a radius of curvature of at least a part of an arcuate surface of the test piece; wherein, in the measurement process, the arc shape of the contact and the test piece The surfaces remain in contact, and N is an integer of 1 or more.
  • a range of a curvature radius of at least a part of an arcuate surface of the test piece is 3 mm to 5 mm.
  • FIG. 1 is a schematic diagram of a curvature radius measuring device provided by at least one embodiment of the present disclosure
  • 2A is a top view of a first base
  • 2B is a side view of the first abutment
  • FIG. 3 is a schematic diagram of a micrometer in at least one embodiment of the present disclosure.
  • FIG. 4 is a schematic diagram of the first abutment moving in the horizontal direction
  • FIG. 5 is a schematic diagram of the second base table after being moved in the vertical direction
  • FIG. 6 is a schematic diagram of a horizontal moving device in at least one embodiment of the present disclosure.
  • FIG. 7 is a schematic diagram of another curvature radius measuring device provided by at least one embodiment of the present disclosure.
  • FIG. 8 is a side view of a part of the structure of FIG. 7;
  • FIG. 9 is a first schematic diagram of a measurement method provided by at least one embodiment of the present disclosure.
  • FIG. 10 is a second schematic diagram of a measurement method provided by at least one embodiment of the present disclosure.
  • FIG. 11 is a first schematic view of another measurement method provided by at least one embodiment of the present disclosure.
  • FIG. 12 is a second schematic diagram of another measurement method provided by at least one embodiment of the present disclosure.
  • optical measurement technology is currently used.
  • Optical measurement technology is based on optical principles and computer graphics processing is the main method. For example, first obtain a picture of the DUT by scanning or taking pictures, and then compare it with the design drawing to know whether the DUT meets the design requirements.
  • the advantage of using optical measurement technology is that the test speed is fast, and the error between the finished product and the design can be compared, but there are also the following disadvantages: 1. It requires professional optical instruments (such as interferometers, etc.), and the cost is higher; 2. Pieces (such as cover glass) have stricter requirements. The remaining ink or other substances on the cover glass will seriously affect the measurement results, and may not allow effective reverse measurement. 3.
  • the curvature radius is relatively small (for example, 4mm) ), Will cause the intensity of the emitted light to be high, which will lead to a high measurement error.
  • the curvature radius measuring device includes a first base, a micrometer, and a mobile device.
  • the first abutment is used to fix the DUT;
  • the micrometer includes contacts, and the contacts are configured to maintain contact with the curved surface of the DUT during the measurement process, and obtain the contact moving along the axial direction of the contact.
  • a first displacement amount; the moving device is configured to relatively move the first base and the contact in a vertical direction and a horizontal direction relative to the first base, and obtain a second when the first base moves in the horizontal direction Amount of displacement.
  • At least one embodiment of the present disclosure also provides a measurement method corresponding to the above-mentioned curvature radius measurement device.
  • the curvature radius measuring device and measuring method provided in the embodiments of the present disclosure can perform measurement without knowing design parameters to realize reverse measurement; meanwhile, effective measurement can also be performed when there is a residual substance on the surface of the device under test; in addition, Since no professional optical instruments are required, measurement costs can also be reduced.
  • At least one embodiment of the present disclosure provides a curvature radius measuring device.
  • the measuring device includes a first base 100, a micrometer 200 (not shown in FIG. 1, see FIG. 3), and a mobile device. 300.
  • the first base 100 is used for fixing the device under test 10.
  • FIG. 2A is a top view of the first base 100
  • FIG. 2B is a side view of the first base 100.
  • a limiting table 110 and a fixing member 120 are disposed on the first base table 100.
  • the limiting table 110 and the fixing member 120 are used for fixing the device under test 10. For example, when fixing the device under test 10, firstly, one side of the device under test is abutted against the limit table 110, and then the device under test 10 is fixed on the first base 100 with the fixing member 120.
  • the fixing member 120 may be a magnet, for example, the shape of the magnet is a cube. It should be noted that, the type and number of the fixing members 120 are not limited in the embodiments of the present disclosure, as long as the device under test 10 can be firmly fixed on the first base 100.
  • the device under test 10 may be a curved glass having a curved surface.
  • a curved surface is on the edge of curved glass.
  • the two long sides of the curved glass are curved, that is, hyperboloid glass; for example, the four sides of the curved glass are all curved, that is, four-curved glass.
  • the curved glass can be used for a curved display screen as a cover glass to protect the curved display screen.
  • the device under test 10 in the embodiment of the present disclosure is not limited to the above-mentioned curved glass, and may also have other structures having a curved surface.
  • the micrometer 200 includes a contact 210 configured to maintain contact with an arcuate surface of the test piece 10 during measurement, and obtain a first displacement of the contact 210 moving in the axial direction of the contact 210. the amount.
  • the external shape of the contact 210 is an elongated shape
  • the axial direction of the contact 210 is the extending direction of the contact 210.
  • the contact 210 includes a contact portion 211 provided on one side. During the test, the contact of the micrometer can be expanded and contracted so as to keep the contact portion 211 in contact with the curved surface of the device under test 10.
  • the contact portion 211 can be made of a hard material, such as ruby, and the contact portion 211 has a spherical shape, so that it can be embedded in the contact 210.
  • the micrometer 200 may further include a cable 220 and a data processing device 230.
  • the cable 220 is connected to the contact 210 and the data processing device 230 so that communication can be performed between the contact 210 and the data processing device 230.
  • both the contact 210 and the data processing device 230 are provided with a communication interface, and the communication interface includes, but is not limited to, RS232, RS485, Ethernet, GPIB, USB, and optical fiber.
  • the cable 210 may not be provided between the contact 210 and the data processing device 230, and the wireless communication method is used for communication.
  • the present disclosure does not limit the communication method between the contact 210 and the data processing device 230, as long as it can be implemented Data transmission is sufficient.
  • the data processing device 230 may use a computer; for another example, the data processing device 230 may use a dedicated board with a data processing function, such as a single chip microcomputer.
  • the data processing device 230 may be connected to a display screen, thereby real-time display of the first displacement amount.
  • the micrometer 200 may be of any appropriate type and structure.
  • an inductive micrometer or the like may be adopted.
  • the embodiments of the present disclosure include but are not limited to this.
  • the mobile device 300 is configured to relatively move the first base 100 and the contact 210 in a vertical direction and a horizontal direction relative to the first base 100, and obtain the first base 100 in the horizontal direction.
  • the mobile device 300 may drive the first base 100 or the contact 210 so that the two move relative to each other.
  • the following description is made by taking the mobile device 300 to drive the first base 100 as an example. The embodiment is not limited to this case.
  • both the vertical direction and the horizontal direction are relative to the first base 100.
  • the vertical direction is a direction perpendicular to the surface of the first base 100
  • the horizontal direction is a direction parallel to the surface of the first base 100.
  • the horizontal direction in the embodiment of the present disclosure is a direction parallel to the ground plane
  • the vertical direction is a direction perpendicular to the ground plane.
  • the mobile device 300 may be controlled so that the first base 100 and the contact 210 are relatively moved in the vertical direction, so that the contact 210 is in contact with the curved surface of the device under test 10, for example, The position of the head 210 is a reference position. Then, the mobile device 300 is controlled to relatively move the first base 100 and the contact 210 in the horizontal direction and the vertical direction, so that the contacts 210 reach the N positions from the reference position, respectively. For example, in this process, the first base 100 moves only in the horizontal direction and does not move in the vertical direction; the contact 210 moves (stretches and contracts) only in the vertical direction and does not move in the horizontal direction.
  • the device under test 10 Since the device under test 10 is fixed on the first base 100, when the first base 100 is moved in the horizontal direction, the device under test 10 is also moved in the horizontal direction. Since the contact 210 can move in the axial direction of the contact 210, it can be ensured that the contact 210 is in contact with the curved surface of the device under test 10 during the measurement process.
  • the curvature radius measuring device provided by the embodiment of the present disclosure makes the first base 100 and the contact 210 relatively move multiple times by controlling the moving device 300 to obtain a plurality of first displacement amounts and a plurality of second displacement amounts. By processing the first displacement amount and the plurality of second displacement amounts, a curvature radius of at least a part of the arcuate surface of the device under test 10 can be obtained.
  • the curvature radius measuring device provided by the embodiment of the present disclosure can realize the reverse measurement of the curvature radius, and is particularly suitable for a case where the curvature radius of the DUT is large (for example, 50 mm to 80 mm).
  • the curvature radius measuring device provided by at least one embodiment of the present disclosure can perform measurement without knowing design parameters to realize reverse measurement; meanwhile, effective measurement can also be performed when there is a residual substance on the surface of the device under test; in addition, Since professional optical instruments are not required, measurement costs can also be reduced.
  • the mobile device 300 includes a second base 310, a vertical lifting device 320, and a horizontal moving device 330.
  • the second base station 310 is disposed in parallel with the first base station 100.
  • the first base station 100 is provided on the second base station 310 through a pair of guide rails (not shown) parallel to each other.
  • the horizontal moving device 330 is fixed on the second base 310 and connected to the first base 100, and is configured such that the first base 100 is horizontal with respect to the second base 310 and the contact 210 along the guide rail. mobile.
  • the horizontal moving device 330 includes a first lead screw 331 and a first motor 332.
  • the first lead screw 331 is connected to the first base 100 and the first motor 332.
  • the first motor 332 is configured to rotate the first lead screw 331, thereby driving the first base 100 to move in a horizontal direction.
  • the first lead screw 331 is connected to the first base 100 through a connecting member 130.
  • the connecting member 130 is a component sleeved on the first lead screw 331 and fixedly connected to the first base 100.
  • the connecting member 130 is on the first wire.
  • the bar 331 moves correspondingly, so that the first base 100 can be driven forward or backward, thereby realizing the movement of the first base 100 in the horizontal direction.
  • FIG. 4 shows a schematic diagram of a first base 100 after moving in a horizontal direction.
  • the first motor 332 may be a servo motor or a stepper motor.
  • the second displacement amount can be obtained according to the rotation angle generated by the first motor 332 and the wheelbase of the first lead screw 331.
  • the vertical lifting device 320 is connected to the second base 310 and configured to move the second base 310 in a vertical direction. Since the vertical lifting device 320 is connected to the second base table 310, when the vertical lifting device 320 moves in the vertical direction, the second base table 310 can be driven to move.
  • the vertical lifting device 320 includes a second lead screw 322 and a second motor 323.
  • the second screw 322 is connected to the second base 310 and the second motor 323.
  • the second motor 323 is configured to rotate the second lead screw 322 to move the second base table 310 in a vertical direction.
  • the curvature radius measuring device provided by the embodiment of the present disclosure may further include a base 400, and the vertical lifting device 320 is fixed on the base 400, so that the curvature radius measuring device is more stable during measurement.
  • a buffer support 321 may be provided between the base 400 and the second base table 310 so that the second base table 310 plays a supporting and buffering role when the second base table 310 moves in the vertical direction.
  • the buffer support 321 is, for example, a compression spring.
  • FIG. 5 shows a schematic diagram of a second base table 310 after being moved in the vertical direction.
  • the embodiment of the present disclosure does not limit the specific implementation of the vertical lifting device 320, as long as it can drive the second base 310 in the vertical direction.
  • the second motor 323 may be a servo motor or a stepper motor, and the embodiment of the present disclosure does not limit the type of the second motor 323.
  • the horizontal moving device 330 further includes a grating ruler 333.
  • the grating ruler 333 is disposed on the first base 100 and the second base 310 and is configured to obtain the Second displacement.
  • the scale rule 333 includes a scale ruler 3330 and a scale ruler 3331.
  • the scale ruler is set on the second base 310 and the scale ruler is set on the first base 100.
  • the grating ruler 3331 moves with the first base 100, and a second displacement amount can be obtained according to the optical principle of the grating.
  • the embodiment of the present disclosure can improve the accuracy of the obtained second displacement amount by providing the grating ruler 333.
  • the curvature radius measuring device provided by some embodiments of the present disclosure, as shown in FIGS. 7 and 8, further includes an angle measuring instrument 500 and a rotating device 600. It should be noted that the angle measuring instrument 500 is not shown in FIG. 7 due to the blocking of the rotating device 600.
  • FIG. 8 is a side view of some components in FIG. 7.
  • the rotating device 600 is connected to the contact 210 and is configured to rotate the contact 210 in a first plane defined by a horizontal direction and a vertical direction.
  • the rotation device 600 includes a bearing 610 and a third motor 620.
  • the bearing 610 and the contact 210 are connected.
  • the third motor 620 is configured to rotate the bearing 610 and drive the contact 210 to rotate, and the axial direction of the bearing 610 is perpendicular to the first plane.
  • the third motor 620 may be a servo motor or a stepping motor, and the embodiment of the present disclosure does not limit the type of the third motor 620.
  • the curvature radius measuring device provided by the embodiment of the present disclosure may further include a pillar 700, a bearing 610 is fixed on the pillar 700, and an axis of the bearing 610 is perpendicular to the extending direction of the pillar 700.
  • the third motor 620 may be disposed on the pillar 700.
  • the pillar 700 is fixed on the ground, thereby ensuring stability during measurement.
  • the rotation device 600 may not be provided, and the rotation device 600 may be directly fixed to another place, for example, the bearing 610 of the rotation device 600 is directly fixed to a wall.
  • the embodiment of the disclosure This is not limited.
  • the angle measuring instrument 500 is configured to obtain a rotation angle when the contact 210 is rotated in a first plane.
  • the angle measuring instrument 500 may adopt a circular grating, and the circular grating is disposed on the bearing 610.
  • the bearing 610 usually includes an outer ring fixing member and an inner ring rotating member.
  • the circular grating includes a circular grating fixed ruler and a circular grating moving ruler.
  • the circular grating fixed ruler is set on the outer ring fixing member of the bearing 610, and the circular grating moves The ruler is disposed on the inner ring rotating member of the bearing 610, so that when the inner ring rotating member of the bearing rotates, the circular grating can obtain the rotation angle of the contact 210.
  • the embodiment of the present disclosure is not limited to a specific type of the angle measuring instrument 500, as long as it can obtain the rotation angle when the contact 210 rotates in the first plane.
  • the mobile device 300 may be controlled so that the first base 100 and the contact 210 are in a vertical direction.
  • the relative movement causes the contact 210 to contact the arc-shaped surface of the device under test 10, for example, the position of the contact 210 is a reference position at this time.
  • the first base 100 is kept stationary, and the contacts 210 are rotated so that the contacts 210 reach the N positions from the reference position, respectively.
  • the contact 210 is kept in contact with the arcuate surface of the device under test 10 and obtains a plurality of first displacement amounts and a plurality of rotation angles, and then processes the plurality of first displacement amounts and a plurality of rotation angles. That is, the curvature radius of at least a part of the curved surface of the test piece 10 can be obtained.
  • the curvature radius measuring device provided by the embodiment of the present disclosure can improve the flexibility of measurement by setting the rotation device 600 and the angle measuring instrument 500.
  • the curvature radius measuring device is not only applicable to the case where the curvature radius of the DUT is large, but also applicable to the DUT. When the curvature radius of the piece is small.
  • At least one embodiment of the present disclosure also provides a measurement method for the above-mentioned curvature radius measuring device, the measurement method including the following operation steps.
  • Step S100 Fix the component under test 10 on the first base 100;
  • Step S200 adjust the moving device 300 so that the contact 210 moves to a reference position relative to the first base 100 and the contact 210 contacts the curved surface of the test piece 10;
  • Step S300 Adjust the mobile device 300 so that the contact 210 moves N times relative to the first base station 100 to reach N positions, respectively;
  • Step S400 Record the first displacement amount and the second displacement amount when the contact 210 is moved from the reference position to the N positions, respectively;
  • Step S500 Obtain a curvature radius of at least a part of the curved surface of the test piece 10 according to the N first displacement amounts and the N second displacement amounts.
  • the contact 210 is kept in contact with the curved surface of the device under test 10, and N is an integer greater than or equal to 1. It should be noted that, in the embodiment of the present disclosure, the contact of the contact 210 with the curved surface of the device under test 10 indicates that the contact portion 211 of the contact 210 is in contact with the device under test 10; in addition, the position of the contact 210 indicates the contact The position of the contact portion 211 of the head 210. The following embodiments are the same and will not be described again.
  • the test piece 10 may be fixed on the first base 100 using a fixing member 120.
  • a vertical lifting device 320 may be used to raise the first base 100 in a vertical direction until the contact 210 and the curved surface of the device under test 10 contact, and The position of the contact 210 is referred to as a reference position, as shown on the left side in FIG. 9.
  • a horizontal moving device 330 may be used to move the first base 100 in the horizontal direction. Since the device under test 10 is fixed on the first base 100, the device under test 10 It also moves in the horizontal direction. Each time the first base 100 moves, the contact 210 reaches a position relative to the first base 100. The first base 100 moves N times, and the contacts 210 reach N positions, respectively. The position reached by the head 210 is referred to as the Nth position, for example, as shown on the right side in FIG. 9.
  • step S300 each time the contact 210 moves relative to the first base 100, the first displacement amount and the second displacement amount are recorded, and step S400 is completed.
  • the micrometer 200 is used to obtain the first displacement amount; for example, when the curvature radius measuring device includes a grating ruler 333, the grating ruler 333 may be used to acquire the second displacement amount.
  • N first displacement amounts and N second displacement amounts can be obtained in step S400.
  • step S500 may be implemented to process the N first displacement amounts and N second displacement amounts obtained in step S400 to obtain a curvature radius of at least a part of the curved surface of the test piece 10.
  • the above step S300 includes moving the contact 210 from the reference position to the first position and from the reference position to the second position.
  • the above-mentioned step S500 includes the following operations.
  • Step S510 Let the distance in the horizontal direction between the center of curvature of the reference position and the arcuate surface of the test piece 10 be 1 and the distance in the vertical direction between the reference position and the first base 100 be d.
  • Step S540 Calculate the curvature radius according to the first equation, the second equation, and the third equation.
  • FIG. 10 shows the relationship between the parameters of the contact 210 in the two cases of the reference position and the Nth position, that is, the first equation and the N + 1th equation.
  • the second and third equations can be obtained by replacing n in l n and d n with 1 and 2 respectively.
  • the radius of curvature R can be obtained by solving the system of equations consisting of the first, second, and third equations.
  • step S500 includes the following operations.
  • Step S550 obtaining N + 1 equations according to the N first displacements and the N second displacements;
  • Step S560 randomly select three from N + 1 equations, and obtain l and d according to the three equations;
  • Step S570 Substituting l and d into N + 1 equations to obtain a radius of curvature.
  • N + 1 equations are obtained.
  • the N + 1 equations are as follows:
  • step S560 is executed to randomly select three from the above N + 1 equations, and l and d can be obtained according to the three equations.
  • step S570 is performed, and 1 and d are substituted into the above N + 1 equations to obtain N + 1 R values.
  • the N + 1 R values are averaged to obtain the final curvature radius R. In this way, the error of the obtained curvature radius R can be reduced, thereby improving the measurement accuracy.
  • the included angle ⁇ can be selected from the included angle ⁇ that was obtained when the optimal solution of the curvature radius R was obtained last time or selected based on previous experience.
  • the first included angle ⁇ is 0.02.
  • a preset error value is set in advance, for example, 0.01.
  • the difference ⁇ obtained is smaller than the preset error value, it is considered that the curvature radius of the solution at this time is within the preset error range, and the Mean As a measure of the final radius of curvature.
  • the obtained difference ⁇ is greater than or equal to the preset error value, the solution is continued.
  • the included angle ⁇ is 0.018, and then the same method as in the first calculation is used to obtain the measurement error value ⁇ and determine whether the requirements are met. If it is not satisfied, continue to change the value of ⁇ and continue to solve Until the measured measurement error ⁇ meets the requirements.
  • the value of the included angle ⁇ can set a changing direction and a changing speed, for example, starting from 0.02 and decreasing by 0.002 each time.
  • the embodiments of the present disclosure include, but are not limited to, the included angle ⁇ may also be changed in other ways. With the above method, the measurement accuracy of the curvature radius R can be further improved.
  • the measured value of the curvature radius finally obtained is added to the radius of the contact portion 211.
  • the measurement method described above is applicable to a case where the radius of curvature is large, and the measurement method used when the radius of curvature is small is described below.
  • At least one embodiment of the present disclosure also provides a measurement method for the above-mentioned curvature radius measuring device, the measurement method including the following operations.
  • Step S10 Fix the component under test 10 on the first base 100
  • Step S20 Adjust the moving device 300 so that the contact 210 moves to a reference position relative to the first base 100 and the contact 210 and the curved surface of the test object 10 contact;
  • Step S30 Adjust the rotating device 600 so that the contact 210 moves N times relative to the first base 100 to reach N positions, respectively;
  • Step S40 Record the first displacement and rotation angle when the contact 210 is moved from the reference position to the N positions, respectively;
  • Step S50 Obtain a curvature radius of at least a part of the curved surface of the test piece 10 according to the N first displacements and the N rotation angles.
  • N is an integer greater than or equal to 1.
  • Steps S10 and S20 are similar to steps S100 and S200, respectively, and reference may be made to the corresponding descriptions above, and details are not described herein again.
  • a rotating device 600 may be used to make the contact 210 rotate to move to N positions, and the position reached by the contact 210 during the Nth movement is referred to as the Nth position, for example, This is shown on the right in Figure 11.
  • step S30 When step S30 is implemented, for example, each time the contact 210 rotates, the first displacement amount and the rotation angle are recorded, and step S40 is completed.
  • the micrometer 200 is used to obtain the first displacement; for example, when the curvature radius measuring device includes a circular grating, the circular grating may be used to obtain the rotation angle of the contact 210.
  • N first displacement amounts and N rotation angles can be obtained in step S40.
  • the first displacement amount during the movement of the contact from the reference position to the Nth position is denoted as b n
  • the rotation angle is denoted as ⁇ n
  • the length of the contact 210 at the reference position is denoted as a
  • the contact is disposed at the
  • the length at the N position is denoted as l n
  • step S50 is described in detail below.
  • the rotation axis shown in FIG. 12 is an axis around when the contact 210 rotates.
  • the rotation axis may be a rotation axis of a bearing 610.
  • the length of the contact 210 at each position is obtained according to the N first displacements, and N + 1 equations are obtained as follows:
  • ⁇ a may be selected from the ⁇ a corresponding to the last time when the optimal solution of the curvature radius R was obtained, or may be selected based on past experience.
  • the first time ⁇ a takes the value of 0.05.
  • Substitute ⁇ a 0.05 into the above N + 1 equations to obtain l 0 ⁇ l n , and then randomly divide a total of N data from l 1 ⁇ l n into N / 2 groups, each group includes two data. Yes, if N is an odd number, one data can be randomly removed and then grouped. As shown in FIG. 12, two data in each group are combined with l 0 to obtain the following equation:
  • the area S i of the triangle can be obtained as shown below.
  • the curvature radius R i corresponding to the set of data can be obtained, as shown below.
  • R i (d mn + d m0 + d n0 ) / 4S i ;
  • the above method is used to process the data of the N / 2 group to obtain N / 2 curvature radii R i , and finally obtain the test error value ⁇ according to the following formula.
  • a preset error value is set in advance, for example, 0.01.
  • the difference ⁇ obtained is smaller than the preset error value, it is considered that the curvature radius of the solution at this time is within the preset error range, and the Mean As a measure of the final radius of curvature.
  • the obtained difference ⁇ is greater than or equal to the preset error value, the solution is continued.
  • the value of ⁇ a is 0.04, and then the same method as in the first calculation is used to obtain the measurement error value ⁇ and determine whether the requirements are met. If it is not satisfied, continue to change the value of ⁇ a and continue to solve until The obtained measurement error value ⁇ satisfies the requirements.
  • the value of ⁇ a can set a changing direction and a changing speed, for example, starting from 0.05 and decreasing by 0.01 each time.
  • the embodiments of the present disclosure include, but are not limited to, ⁇ a can also be changed in other ways. With the above method, the measurement accuracy of the curvature radius R can be further improved.
  • the measured value of the curvature radius finally obtained is added to the radius of the contact portion 211.
  • An embodiment of the present disclosure provides a curvature radius measurement device and proposes a corresponding measurement method for the curvature radius measurement device.
  • corresponding measurement methods are proposed for the cases where the radius of curvature is large (for example, 50 mm to 80 mm) and the radius of curvature is small (for example, 3 mm to 5 mm), thereby improving the flexibility of measuring the radius of curvature;
  • Publicly available measurement methods can also improve measurement accuracy.

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Abstract

Disclosed is a curvature radius measurement device, comprising a first base platform (100), a micrometer (200) and a moving device (300); the first base platform (100) is used for fixing a member to be measured (10); the micrometer (200) comprises a contact (210), the contact (210) being configured to maintain, during measurement, contact with an arc-shaped surface of the member to be measured (10), and obtain a first displacement of the contact (210) moving in an axial direction of the contact (210); the moving device (300) is configured such that the first base platform (100) and the contact (210) move relative to each other in a vertical direction and a horizontal direction with respect to the first base platform (100), and obtain a second displacement of the first base platform (100) moving in the horizontal direction. Further disclosed is a curvature radius measurement method. The curvature radius measurement device and method can achieve inverse measurement of a curvature radius while reducing cost.

Description

曲率半径测量设备及其测量方法Curvature radius measuring device and measuring method
本申请要求于2018年8月1日递交的中国专利申请第201810862744.2号的优先权,在此全文引用上述中国专利申请公开的内容以作为本申请的一部分。This application claims priority from Chinese Patent Application No. 201810862744.2, filed on August 1, 2018, and the contents of the above-mentioned Chinese patent application disclosure are incorporated herein by reference in its entirety as part of this application.
技术领域Technical field
本公开的实施例涉及一种曲率半径测量设备及其测量方法。Embodiments of the present disclosure relate to a curvature radius measuring device and a measuring method thereof.
背景技术Background technique
随着越来越多的电子产品采用曲面显示屏,用于该曲面显示屏的盖板玻璃也得到了飞速发展,该盖板玻璃通常为具有弧形表面的曲面玻璃。曲面玻璃的弧形表面的参数例如曲率半径不仅会影响电子产品的组装,而且还会影响曲面显示屏的显示功能与触控功能。所以,当曲面玻璃加工完成后,对该曲面玻璃弧形表面的曲率半径的逆向测量就显得尤为重要。As more and more electronic products adopt curved display screens, the cover glass for the curved display screens has also developed rapidly. The cover glass is usually a curved glass with a curved surface. The parameters of the curved surface of the curved glass, such as the radius of curvature, will not only affect the assembly of electronic products, but also affect the display function and touch function of the curved display. Therefore, when the processing of curved glass is completed, the reverse measurement of the radius of curvature of the curved surface of the curved glass becomes particularly important.
发明内容Summary of the invention
本公开至少一实施例提供一种曲率半径测量设备,包括:第一基台,用于固定被测件;测微仪,包括触头,所述触头被配置为在测量过程中保持与所述被测件的弧形表面接触,并获得所述触头沿所述触头轴向方向移动的第一位移量;移动装置,被配置为使得所述第一基台和所述触头在相对于所述第一基台的垂直方向和水平方向上相对移动,并获得所述第一基台在所述水平方向上移动时的第二位移量。At least one embodiment of the present disclosure provides a device for measuring a radius of curvature, including: a first base for fixing a device under test; a micrometer including a contact, the contact configured to hold The arc-shaped surface of the device under test contacts and obtains a first displacement amount of the contact moving in the axial direction of the contact; a moving device is configured so that the first base and the contact are at Relative movement in the vertical direction and the horizontal direction relative to the first base table, and obtaining a second displacement amount when the first base table moves in the horizontal direction.
例如,在本公开一实施例提供的曲率半径测量设备中,所述移动装置包括:第二基台,与所述第一基台平行设置;垂直升降装置,与所述第二基台连接且被配置为使得所述第二基台在所述垂直方向上移动;水平移动装置,固定在所述第二基台上且与所述第一基台连接,且被配置为使得所述第一基台相对于所述第二基台和所述触头在所述水平方向上移动。For example, in a curvature radius measuring device provided by an embodiment of the present disclosure, the moving device includes: a second base, which is arranged in parallel with the first base; and a vertical lifting device, which is connected to the second base and Configured to make the second base move in the vertical direction; a horizontal moving device fixed to the second base and connected to the first base, and configured to make the first base The abutment moves in the horizontal direction relative to the second abutment and the contact.
例如,在本公开一实施例提供的曲率半径测量设备中,所述水平移动装置包括第一丝杠和第一电机。所述第一丝杠与所述第一基台以及所述第一电 机连接;所述第一电机被配置为使得所述第一丝杠旋转,从而带动所述第一基台在所述水平方向上移动。For example, in a curvature radius measuring device provided by an embodiment of the present disclosure, the horizontal moving device includes a first lead screw and a first motor. The first lead screw is connected to the first abutment and the first motor; the first motor is configured to rotate the first lead screw, thereby driving the first abutment at the level Move in the direction.
例如,在本公开一实施例提供的曲率半径测量设备中,所述水平移动装置还包括光栅尺。所述光栅尺设置在所述第一基台和所述第二基台上,且被配置为获得所述第二位移量。For example, in a curvature radius measuring device provided by an embodiment of the present disclosure, the horizontal moving device further includes a grating ruler. The grating ruler is disposed on the first base and the second base, and is configured to obtain the second displacement amount.
例如,在本公开一实施例提供的曲率半径测量设备中,所述垂直升降装置包括第二丝杠和第二电机。所述第二丝杠与所述第二基台以及所述第二电机连接;所述第二电机被配置为使得所述第二丝杠旋转,从而带动所述第二基台在所述垂直方向上移动。For example, in a curvature radius measuring device provided by an embodiment of the present disclosure, the vertical lifting device includes a second lead screw and a second motor. The second lead screw is connected to the second base and the second motor; the second motor is configured to rotate the second lead screw, thereby driving the second base in the vertical direction. Move in the direction.
例如,本公开一实施例提供的曲率半径测量设备还包括角度测量仪和旋转装置。所述旋转装置和所述触头连接,且被配置为使得所述触头在所述水平方向和所述垂直方向限定的第一平面内旋转;所述角度测量仪被配置为获得所述触头在所述第一平面内旋转时的旋转角度。For example, the curvature radius measuring device provided by an embodiment of the present disclosure further includes an angle measuring instrument and a rotation device. The rotation device is connected to the contact, and is configured to rotate the contact in a first plane defined by the horizontal direction and the vertical direction; the angle measuring instrument is configured to obtain the contact A rotation angle when the head is rotated in the first plane.
例如,在本公开一实施例提供的曲率半径测量设备中,所述旋转装置包括轴承和第三电机。所述轴承和所述触头连接,所述第三电机被配置为使得所述轴承旋转并带动所述触头旋转,且所述轴承的轴向垂直于所述第一平面。For example, in a curvature radius measuring device provided by an embodiment of the present disclosure, the rotation device includes a bearing and a third motor. The bearing is connected to the contact, the third motor is configured to rotate the bearing and drive the contact to rotate, and an axial direction of the bearing is perpendicular to the first plane.
例如,在本公开一实施例提供的曲率半径测量设备中,所述角度测量仪为圆光栅,所述圆光栅设置在所述轴承上。For example, in a curvature radius measuring device provided by an embodiment of the present disclosure, the angle measuring instrument is a circular grating, and the circular grating is disposed on the bearing.
例如,本公开一实施例提供的曲率半径测量设备还包括支柱,所述轴承固定在所述支柱上,所述轴承的轴向与所述支柱的延伸方向垂直。For example, the curvature radius measuring device provided by an embodiment of the present disclosure further includes a pillar, the bearing is fixed on the pillar, and an axial direction of the bearing is perpendicular to an extending direction of the pillar.
例如,在本公开一实施例提供的曲率半径测量设备中,所述测微仪包括电感测微仪。For example, in a curvature radius measuring device provided by an embodiment of the present disclosure, the micrometer includes an inductive micrometer.
例如,在本公开一实施例提供的曲率半径测量设备中,所述第一基台上设置有限位台和固定件,所述限位台和所述固定件用于固定所述被测件。For example, in a curvature radius measuring device provided by an embodiment of the present disclosure, a limiting table and a fixing member are provided on the first base table, and the limiting table and the fixing member are used for fixing the measured component.
本公开至少一实施例还提供一种用于本公开的实施例提供的曲率半径测量设备的测量方法,包括:将所述被测件固定于所述第一基台上;调整所述移动装置,使得所述触头相对于所述第一基台移动到基准位置且所述触头和所述被测件的弧形表面接触;调整所述移动装置,使得所述触头相对于所述第一基台移动N次以分别到达N个位置;分别记录所述触头从所述基准位置移动到所述N个位置时的所述第一位移量和所述第二位移量;以及根据N个所述第一位移量和N个所述第二位移量获得所述被测件的弧形表面的 至少一部分的曲率半径;其中,在测量过程中,所述触头与所述被测件的弧形表面保持接触,N为大于等于1的整数。At least one embodiment of the present disclosure also provides a measurement method for a curvature radius measuring device provided by an embodiment of the present disclosure, including: fixing the measured object on the first base; adjusting the moving device , So that the contact is moved to a reference position relative to the first base and the contact is in contact with an arcuate surface of the device under test; the moving device is adjusted so that the contact is relative to the The first abutment moves N times to reach each of the N positions; respectively recording the first displacement amount and the second displacement amount when the contact is moved from the reference position to the N positions; and according to The N first displacements and the N second displacements obtain a radius of curvature of at least a portion of an arcuate surface of the test piece; wherein, during the measurement, the contact and the test piece are measured. The curved surfaces of the pieces remain in contact, and N is an integer greater than or equal to one.
例如,在本公开一实施例提供的测量方法中,所述触头相对于所述第一基台移动N次以分别到达N个位置包括所述触头从所述基准位置移动到第一位置和从所述基准位置移动到第二位置。所述根据N个所述第一位移量和N个所述第二位移量获得所述被测件的弧形表面的至少一部分的曲率半径包括:将所述基准位置与所述被测件的弧形表面对应的曲率圆心在所述水平方向上的距离记作l,将所述基准位置与所述第一基台在所述垂直方向上的距离记作d,将所述被测件的弧形表面对应的曲率半径记作R,l、d以及R满足第一等式:l 2+(R-d) 2=R 2;将所述触头从所述基准位置移动到所述第一位置过程中的所述第二位移量记作l 1,将所述触头从所述基准位置移动到所述第一位置过程中的所述第一位移量记作d 1,l 1和d 1满足第二等式:(l+l 1) 2+(R-d-d 1) 2=R 2;将所述触头从所述基准位置移动到所述第二位置过程中的所述第二位移量记作l 2,将所述触头从所述基准位置移动到所述第二位置过程中的所述第一位移量记作d 2,l 2和d 2满足第三等式:(l+l 2) 2+(R-d-d 2) 2=R 2;以及根据所述第一等式、所述第二等式以及所述第三等式计算获得所述曲率半径。 For example, in a measurement method provided by an embodiment of the present disclosure, the contact is moved N times relative to the first base station to reach N positions, respectively, including the contact is moved from the reference position to the first position. And moving from the reference position to a second position. The obtaining a curvature radius of at least a part of an arcuate surface of the device under test according to N the first displacement amounts and N the second displacement amounts includes: The distance of the center of curvature corresponding to the curved surface in the horizontal direction is denoted by l, the distance between the reference position and the first abutment in the vertical direction is denoted by d, and the The radius of curvature corresponding to the curved surface is denoted as R, l, d, and R satisfy the first equation: l 2 + (Rd) 2 = R 2 ; move the contact from the reference position to the first position The second displacement amount during the process is denoted as l 1 , and the first displacement amount during the contact is moved from the reference position to the first position is denoted as d 1 , l 1, and d 1 Satisfy the second equation: (l + l 1 ) 2 + (Rdd 1 ) 2 = R 2 ; record the second displacement amount during the process of moving the contact from the reference position to the second position As l 2 , the first displacement amount during the movement of the contact from the reference position to the second position is recorded as d 2 , and l 2 and d 2 satisfy the third equation: (l + l 2 ) 2 + (Rdd 2 ) 2 = R 2 ; and the curvature radius is obtained by calculation according to the first equation, the second equation, and the third equation.
例如,在本公开一实施例提供的测量方法中,N为大于2的整数,所述根据N个所述第一位移量和N个所述第二位移量获得所述被测件的弧形表面的至少一部分的曲率半径包括:根据N个所述第一位移量和N个所述第二位移量获得N+1个等式;从所述N+1个等式中随机抽取三个,根据该三个等式获得l和d;将l和d代入所述N+1个等式以获得所述曲率半径。For example, in the measurement method provided by an embodiment of the present disclosure, N is an integer greater than 2, and the arc of the device under test is obtained according to N the first displacement amount and N the second displacement amount. The curvature radius of at least a part of the surface includes: obtaining N + 1 equations according to N said first displacement amounts and N said second displacement amounts; randomly extracting three from the N + 1 equations, Obtain l and d according to the three equations; substitute l and d into the N + 1 equations to obtain the curvature radius.
例如,在本公开一实施例提供的测量方法中,将l和d代入所述N+1个等式以获得所述曲率半径包括:将l和d代入所述N+1个等式以获得N+1个R值;以及对所述N+1个R值求取平均值以获得所述曲率半径。For example, in the measurement method provided by an embodiment of the present disclosure, substituting l and d into the N + 1 equations to obtain the curvature radius includes: substituting l and d into the N + 1 equations to obtain N + 1 R values; and averaging the N + 1 R values to obtain the curvature radius.
例如,在本公开一实施例提供的测量方法中,所述被测件的弧形表面的至少一部分的曲率半径的范围为50mm至80mm。For example, in a measurement method provided by an embodiment of the present disclosure, a range of a curvature radius of at least a part of an arcuate surface of the test piece is 50 mm to 80 mm.
本公开至少一实施例还提供一种用于本公开的实施例提供的曲率半径测量设备的测量方法,包括:将所述被测件固定于所述第一基台上;调整所述移动装置,使得所述触头相对于所述第一基台移动到基准位置且所述触头和所述被测件的弧形表面接触;调整所述旋转装置,使得所述触头相对于所述第一基台移动N次以分别到达N个位置;分别记录所述触头从所述基准 位置移动到所述N个位置时的所述第一位移量和所述旋转角度;以及根据N个所述第一位移量和N个所述旋转角度获得所述被测件的弧形表面的至少一部分的曲率半径;其中,在测量过程中,所述触头与所述被测件的弧形表面保持接触,N为大于等于1的整数。At least one embodiment of the present disclosure also provides a measurement method for a curvature radius measuring device provided by an embodiment of the present disclosure, including: fixing the measured object on the first base; adjusting the moving device , So that the contact is moved to a reference position relative to the first base and the contact is in contact with an arcuate surface of the test piece; the rotation device is adjusted so that the contact is relative to the The first abutment moves N times to reach each of the N positions; respectively records the first displacement and the rotation angle when the contact is moved from the reference position to the N positions; and according to the N positions The first displacement amount and the N rotation angles obtain a radius of curvature of at least a part of an arcuate surface of the test piece; wherein, in the measurement process, the arc shape of the contact and the test piece The surfaces remain in contact, and N is an integer of 1 or more.
例如,在本公开一实施例提供的测量方法中,所述被测件的弧形表面的至少一部分的曲率半径的范围为3mm至5mm。For example, in a measurement method provided by an embodiment of the present disclosure, a range of a curvature radius of at least a part of an arcuate surface of the test piece is 3 mm to 5 mm.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本公开实施例的技术方案,下面将对实施例的附图作简单地介绍,显而易见地,下面描述中的附图仅仅涉及本公开的一些实施例,而非对本公开的限制。In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings of the embodiments will be briefly introduced below. Obviously, the drawings in the following description only relate to some embodiments of the present disclosure, rather than limiting the present disclosure. .
图1为本公开至少一实施例提供的一种曲率半径测量设备的示意图;FIG. 1 is a schematic diagram of a curvature radius measuring device provided by at least one embodiment of the present disclosure;
图2A为第一基台的俯视图;2A is a top view of a first base;
图2B为第一基台的侧视图;2B is a side view of the first abutment;
图3为本公开至少一实施例中的测微仪的示意图;3 is a schematic diagram of a micrometer in at least one embodiment of the present disclosure;
图4为第一基台在水平方向上移动后的示意图;FIG. 4 is a schematic diagram of the first abutment moving in the horizontal direction;
图5为第二基台在垂直方向上移动后的示意图;FIG. 5 is a schematic diagram of the second base table after being moved in the vertical direction;
图6为本公开至少一实施例中的水平移动装置的示意图;6 is a schematic diagram of a horizontal moving device in at least one embodiment of the present disclosure;
图7为本公开至少一实施例提供的另一种曲率半径测量设备的示意图;7 is a schematic diagram of another curvature radius measuring device provided by at least one embodiment of the present disclosure;
图8为图7部分结构的侧视图;8 is a side view of a part of the structure of FIG. 7;
图9为本公开至少一实施例提供的一种测量方法的示意图一;9 is a first schematic diagram of a measurement method provided by at least one embodiment of the present disclosure;
图10为本公开至少一实施例提供的一种测量方法的示意图二;10 is a second schematic diagram of a measurement method provided by at least one embodiment of the present disclosure;
图11为本公开至少一实施例提供的另一种测量方法的示意图一;以及FIG. 11 is a first schematic view of another measurement method provided by at least one embodiment of the present disclosure; and
图12为本公开至少一实施例提供的另一种测量方法的示意图二。FIG. 12 is a second schematic diagram of another measurement method provided by at least one embodiment of the present disclosure.
具体实施方式detailed description
为使本公开实施例的目的、技术方案和优点更加清楚,下面将结合本公开实施例的附图,对本公开实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本公开的一部分实施例,而不是全部的实施例。基于所描述的本公开的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本公开保护的范围。To make the objectives, technical solutions, and advantages of the embodiments of the present disclosure more clear, the technical solutions of the embodiments of the present disclosure will be described clearly and completely in combination with the drawings of the embodiments of the present disclosure. Obviously, the described embodiments are a part of embodiments of the present disclosure, but not all the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by a person of ordinary skill in the art without creative labor shall fall within the protection scope of the present disclosure.
除非另外定义,本公开使用的技术术语或者科学术语应当为本公开所属领域内具有一般技能的人士所理解的通常意义。本公开中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。同样,“一个”、“一”或者“该”等类似词语也不表示数量限制,而是表示存在至少一个。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, the technical or scientific terms used in the present disclosure shall have the ordinary meanings understood by those having ordinary skills in the field to which the present disclosure belongs. The terms "first", "second", and the like used in this disclosure do not indicate any order, quantity, or importance, but are only used to distinguish different components. Similarly, "a", "a", or "the" and the like do not indicate a limit on quantity, but rather indicate that there is at least one. Words such as "including" or "including" mean that the element or item appearing before the word covers the element or item appearing after the word and the equivalent thereof without excluding other elements or items. Words such as "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right", etc. are only used to indicate the relative position relationship. When the absolute position of the described object changes, the relative position relationship may also change accordingly.
在曲率半径测量技术中,目前通常采用光学测量技术,光学测量技术以光学原理为基础,以计算机图形处理为主要手段。例如,首先通过扫描或拍照的方式获得被测件的一张图,然后再与设计图进行对比,以获知该被测件是否满足设计要求。采用光学测量技术的优势是测试速度快,能对比成品与设计之间的误差,但也存在以下缺点:1、需要专业的光学仪器(例如干涉仪等),成本较高;2、对被测件(例如盖板玻璃)本身要求较为严苛,盖板玻璃上残留的油墨或其它物质会严重的影响测量结果,从而可能无法进行有效的逆向测量;3、当曲率半径比较小时(例如为4mm),会造成发射光的强度较高,从而导致测量误差偏高。In the curvature radius measurement technology, optical measurement technology is currently used. Optical measurement technology is based on optical principles and computer graphics processing is the main method. For example, first obtain a picture of the DUT by scanning or taking pictures, and then compare it with the design drawing to know whether the DUT meets the design requirements. The advantage of using optical measurement technology is that the test speed is fast, and the error between the finished product and the design can be compared, but there are also the following disadvantages: 1. It requires professional optical instruments (such as interferometers, etc.), and the cost is higher; 2. Pieces (such as cover glass) have stricter requirements. The remaining ink or other substances on the cover glass will seriously affect the measurement results, and may not allow effective reverse measurement. 3. When the curvature radius is relatively small (for example, 4mm) ), Will cause the intensity of the emitted light to be high, which will lead to a high measurement error.
针对上述光学测量技术中存在的问题,本公开至少一实施例提供一种曲率半径测量设备,该曲率半径测量设备包括第一基台、测微仪和移动装置。第一基台用于固定被测件;测微仪包括触头,触头被配置为在测量过程中保持与被测件的弧形表面接触,并获得触头沿触头轴向方向移动的第一位移量;移动装置被配置为使得第一基台和触头在相对于第一基台的垂直方向和水平方向上相对移动,并获得第一基台在水平方向上移动时的第二位移量。In view of the problems in the optical measurement technology described above, at least one embodiment of the present disclosure provides a curvature radius measuring device. The curvature radius measuring device includes a first base, a micrometer, and a mobile device. The first abutment is used to fix the DUT; the micrometer includes contacts, and the contacts are configured to maintain contact with the curved surface of the DUT during the measurement process, and obtain the contact moving along the axial direction of the contact. A first displacement amount; the moving device is configured to relatively move the first base and the contact in a vertical direction and a horizontal direction relative to the first base, and obtain a second when the first base moves in the horizontal direction Amount of displacement.
本公开至少一实施例还提供对应于上述曲率半径测量设备的测量方法。At least one embodiment of the present disclosure also provides a measurement method corresponding to the above-mentioned curvature radius measurement device.
本公开的实施例提供的曲率半径测量设备和测量方法,可以在不知道设计参数的情形下进行测量以实现逆向测量;同时在被测件表面存在残留物质的情形下也可以进行有效测量;另外,由于不需要专业的光学仪器,还可以降低测量成本。The curvature radius measuring device and measuring method provided in the embodiments of the present disclosure can perform measurement without knowing design parameters to realize reverse measurement; meanwhile, effective measurement can also be performed when there is a residual substance on the surface of the device under test; in addition, Since no professional optical instruments are required, measurement costs can also be reduced.
下面结合附图对本公开的实施例及其示例进行详细说明。The embodiments of the present disclosure and examples thereof will be described in detail below with reference to the drawings.
本公开的至少一个实施例提供一种曲率半径测量设备,如图1所示,该测量设备包括第一基台100、测微仪200(图1中未示出,参见图3)以及移动装置300。At least one embodiment of the present disclosure provides a curvature radius measuring device. As shown in FIG. 1, the measuring device includes a first base 100, a micrometer 200 (not shown in FIG. 1, see FIG. 3), and a mobile device. 300.
该第一基台100用于固定被测件10。例如,如图2A和图2B所示,图2A为第一基台100的俯视图,图2B为第一基台100的侧视图。如图2A所示,第一基台100上设置有限位台110和固定件120,限位台110和固定件120用于固定被测件10。例如,在固定被测件10时,首先将被测件的一侧紧靠限位台110,然后再用固定件120将被测件10固定在第一基台100上。例如,当第一基台100的材料为金属时,固定件120可以采用磁铁,例如该磁铁的外形为立方体。需要说明的是,本公开的实施例对固定件120的类型和数量不作限定,只要可以将被测件10牢固地固定在第一基台100上即可。The first base 100 is used for fixing the device under test 10. For example, as shown in FIGS. 2A and 2B, FIG. 2A is a top view of the first base 100 and FIG. 2B is a side view of the first base 100. As shown in FIG. 2A, a limiting table 110 and a fixing member 120 are disposed on the first base table 100. The limiting table 110 and the fixing member 120 are used for fixing the device under test 10. For example, when fixing the device under test 10, firstly, one side of the device under test is abutted against the limit table 110, and then the device under test 10 is fixed on the first base 100 with the fixing member 120. For example, when the material of the first base 100 is metal, the fixing member 120 may be a magnet, for example, the shape of the magnet is a cube. It should be noted that, the type and number of the fixing members 120 are not limited in the embodiments of the present disclosure, as long as the device under test 10 can be firmly fixed on the first base 100.
另外,在本公开的实施例中,被测件10可以为具有弧形表面的曲面玻璃。例如,弧形表面位于曲面玻璃的边缘。例如,该曲面玻璃中的两个长边为弧形,即双曲面玻璃;又例如,该曲面玻璃的四个边均为弧形,即四曲面玻璃。例如,该曲面玻璃可以用于曲面显示屏以作为盖板玻璃,从而可以保护曲面显示屏。需要说明的是,本公开的实施例中的被测件10不限于上述曲面玻璃,还可以是其它具有弧形表面的结构。In addition, in the embodiment of the present disclosure, the device under test 10 may be a curved glass having a curved surface. For example, a curved surface is on the edge of curved glass. For example, the two long sides of the curved glass are curved, that is, hyperboloid glass; for example, the four sides of the curved glass are all curved, that is, four-curved glass. For example, the curved glass can be used for a curved display screen as a cover glass to protect the curved display screen. It should be noted that, the device under test 10 in the embodiment of the present disclosure is not limited to the above-mentioned curved glass, and may also have other structures having a curved surface.
该测微仪200包括触头210,触头210被配置为在测量过程中保持与被测件10的弧形表面接触,并获得触头210沿触头210的轴向方向移动的第一位移量。例如,如图1所示,触头210的外形为长条形,则该触头210的轴向方向为该触头210的延伸方向。例如,如图1所示,触头210包括设置于一侧的接触部211,在测试过程中,测微仪的触头可以伸缩,从而保持接触部211与被测件10的弧形表面接触。例如,该接触部211可以采用硬质材料制成,例如采用红宝石制成,并且接触部211外形呈球形,从而可以嵌入在触头210中。The micrometer 200 includes a contact 210 configured to maintain contact with an arcuate surface of the test piece 10 during measurement, and obtain a first displacement of the contact 210 moving in the axial direction of the contact 210. the amount. For example, as shown in FIG. 1, the external shape of the contact 210 is an elongated shape, and the axial direction of the contact 210 is the extending direction of the contact 210. For example, as shown in FIG. 1, the contact 210 includes a contact portion 211 provided on one side. During the test, the contact of the micrometer can be expanded and contracted so as to keep the contact portion 211 in contact with the curved surface of the device under test 10. . For example, the contact portion 211 can be made of a hard material, such as ruby, and the contact portion 211 has a spherical shape, so that it can be embedded in the contact 210.
例如,如图3所示,测微仪200除了包括触头210外,还可以包括线缆220和数据处理装置230。线缆220与触头210以及数据处理装置230连接,使得触头210和数据处理装置230之间可以进行通讯。例如,触头210和数据处理装置230上都设置有通讯接口,该通讯接口包括但不限于RS232、RS485、以太网、GPIB、USB、光纤等。当然,触头210和数据处理装置230之间也可以不设置线缆220,而采用无线通讯方式进行通讯,本公开对触头 210和数据处理装置230之间的通讯方式不作限定,只要可以实现数据传输即可。For example, as shown in FIG. 3, in addition to the contacts 210, the micrometer 200 may further include a cable 220 and a data processing device 230. The cable 220 is connected to the contact 210 and the data processing device 230 so that communication can be performed between the contact 210 and the data processing device 230. For example, both the contact 210 and the data processing device 230 are provided with a communication interface, and the communication interface includes, but is not limited to, RS232, RS485, Ethernet, GPIB, USB, and optical fiber. Of course, the cable 210 may not be provided between the contact 210 and the data processing device 230, and the wireless communication method is used for communication. The present disclosure does not limit the communication method between the contact 210 and the data processing device 230, as long as it can be implemented Data transmission is sufficient.
例如,在测量过程中,当触头210沿触头210的轴向方向移动时,可以产生多个脉冲信号,该脉冲信号通过线缆220传输至数据处理装置230,数据处理装置230对接收到的脉冲信号进行处理即可得到第一位移量。例如,数据处理装置230可以采用计算机;又例如,数据处理装置230可以采用具有数据处理功能的专用板卡,例如单片机等。例如,数据处理装置230可以连接一显示屏,从而实现第一位移量的实时显示。For example, during the measurement, when the contact 210 moves in the axial direction of the contact 210, a plurality of pulse signals can be generated, and the pulse signals are transmitted to the data processing device 230 through the cable 220, and the data processing device 230 receives the The first pulse can be obtained by processing the pulse signal. For example, the data processing device 230 may use a computer; for another example, the data processing device 230 may use a dedicated board with a data processing function, such as a single chip microcomputer. For example, the data processing device 230 may be connected to a display screen, thereby real-time display of the first displacement amount.
在本公开的实施例中,测微仪200可以是任何适当类型、结构的,例如可以采用电感测微仪等,本公开的实施例包括但不限于此。In the embodiment of the present disclosure, the micrometer 200 may be of any appropriate type and structure. For example, an inductive micrometer or the like may be adopted. The embodiments of the present disclosure include but are not limited to this.
如图1所示,移动装置300被配置为使得第一基台100和触头210在相对于第一基台100的垂直方向和水平方向上相对移动,并获得第一基台100在水平方向上移动时的第二位移量。在不同的实施例中,移动装置300可以驱动第一基台100,或者驱动触头210,从而使得二者相对移动,下面以移动装置300驱动第一基台100为例进行说明,本公开的实施例不限于该情形。As shown in FIG. 1, the mobile device 300 is configured to relatively move the first base 100 and the contact 210 in a vertical direction and a horizontal direction relative to the first base 100, and obtain the first base 100 in the horizontal direction. The second amount of displacement when moving up. In different embodiments, the mobile device 300 may drive the first base 100 or the contact 210 so that the two move relative to each other. The following description is made by taking the mobile device 300 to drive the first base 100 as an example. The embodiment is not limited to this case.
需要说明的是,在本公开的实施例中,垂直方向和水平方向均是相对于第一基台100而言的。例如垂直方向为垂直于第一基台100表面的方向,水平方向为平行于第一基台100表面的方向。当然,如果第一基台100的表面和地平面平行,则本公开实施例中的水平方向即为与地平面平行的方向,垂直方向即为与地平面垂直的方向。It should be noted that, in the embodiment of the present disclosure, both the vertical direction and the horizontal direction are relative to the first base 100. For example, the vertical direction is a direction perpendicular to the surface of the first base 100, and the horizontal direction is a direction parallel to the surface of the first base 100. Of course, if the surface of the first base 100 is parallel to the ground plane, the horizontal direction in the embodiment of the present disclosure is a direction parallel to the ground plane, and the vertical direction is a direction perpendicular to the ground plane.
例如,在开始测量时,可以控制移动装置300使得第一基台100和触头210在垂直方向上相对移动,从而使得触头210与被测件10的弧形表面接触,例如,此时触头210的位置为基准位置。然后,控制移动装置300使得第一基台100和触头210在水平方向上和垂直方向上均相对移动,从而使得触头210从基准位置开始分别到达N个位置。例如,在此过程中,第一基台100只在水平方向上移动,而在垂直方向上不移动;触头210只在垂直方向上移动(伸缩),而在水平方向上不移动。For example, when the measurement is started, the mobile device 300 may be controlled so that the first base 100 and the contact 210 are relatively moved in the vertical direction, so that the contact 210 is in contact with the curved surface of the device under test 10, for example, The position of the head 210 is a reference position. Then, the mobile device 300 is controlled to relatively move the first base 100 and the contact 210 in the horizontal direction and the vertical direction, so that the contacts 210 reach the N positions from the reference position, respectively. For example, in this process, the first base 100 moves only in the horizontal direction and does not move in the vertical direction; the contact 210 moves (stretches and contracts) only in the vertical direction and does not move in the horizontal direction.
由于被测件10被固定在第一基台100上,所以第一基台100在水平方向上移动时也会带动被测件10在水平方向上移动。由于触头210可以沿触头210的轴向方向移动,所以可以保证触头210在测量过程中与被测件10的弧形表面接触。Since the device under test 10 is fixed on the first base 100, when the first base 100 is moved in the horizontal direction, the device under test 10 is also moved in the horizontal direction. Since the contact 210 can move in the axial direction of the contact 210, it can be ensured that the contact 210 is in contact with the curved surface of the device under test 10 during the measurement process.
本公开的实施例提供的曲率半径测量设备,通过控制移动装置300使得第一基台100和触头210相对移动多次,获得多个第一位移量和多个第二位移量,然后对多个第一位移量和多个第二位移量进行处理即可获得被测件10的弧形表面的至少一部分的曲率半径。本公开的实施例提供的曲率半径测量设备可以实现曲率半径的逆向测量,尤其适用于被测件的曲率半径较大(例如为50mm~80mm)的情形。The curvature radius measuring device provided by the embodiment of the present disclosure makes the first base 100 and the contact 210 relatively move multiple times by controlling the moving device 300 to obtain a plurality of first displacement amounts and a plurality of second displacement amounts. By processing the first displacement amount and the plurality of second displacement amounts, a curvature radius of at least a part of the arcuate surface of the device under test 10 can be obtained. The curvature radius measuring device provided by the embodiment of the present disclosure can realize the reverse measurement of the curvature radius, and is particularly suitable for a case where the curvature radius of the DUT is large (for example, 50 mm to 80 mm).
本公开的至少一实施例提供的曲率半径测量设备,可以在不知道设计参数的情形下进行测量以实现逆向测量;同时在被测件表面存在残留物质的情形下也可以进行有效测量;另外,由于不需要专业的光学仪器,还可以降低测量成本。The curvature radius measuring device provided by at least one embodiment of the present disclosure can perform measurement without knowing design parameters to realize reverse measurement; meanwhile, effective measurement can also be performed when there is a residual substance on the surface of the device under test; in addition, Since professional optical instruments are not required, measurement costs can also be reduced.
例如,在一些实施例中,如图1所示,移动装置300包括第二基台310、垂直升降装置320以及水平移动装置330。For example, in some embodiments, as shown in FIG. 1, the mobile device 300 includes a second base 310, a vertical lifting device 320, and a horizontal moving device 330.
例如,第二基台310与第一基台100平行设置,例如第一基台100通过一对彼此平行的导轨(未示出)设置在第二基台310上。水平移动装置330固定在第二基台310上且与第一基台100连接,且被配置为使得第一基台100相对于第二基台310和触头210在水平方向上,沿着导轨移动。For example, the second base station 310 is disposed in parallel with the first base station 100. For example, the first base station 100 is provided on the second base station 310 through a pair of guide rails (not shown) parallel to each other. The horizontal moving device 330 is fixed on the second base 310 and connected to the first base 100, and is configured such that the first base 100 is horizontal with respect to the second base 310 and the contact 210 along the guide rail. mobile.
例如,在一个示例中,如图1所示,水平移动装置330包括第一丝杠331和第一电机332。第一丝杠331与第一基台100以及第一电机332连接。第一电机332被配置为使得第一丝杠331旋转,从而带动第一基台100在水平方向上移动。例如,第一丝杠331通过连接件130与第一基台100连接。例如,连接件130为套接在第一丝杠331上且与第一基台100固定连接的一个部件,当第一电机332控制第一丝杠331进行旋转时,连接件130在第一丝杠331上相应地运动,从而可以带动第一基台100前进或者后退,从而实现第一基台100在水平方向上的移动。图4示出了一种第一基台100在水平方向移动后的示意图。For example, in one example, as shown in FIG. 1, the horizontal moving device 330 includes a first lead screw 331 and a first motor 332. The first lead screw 331 is connected to the first base 100 and the first motor 332. The first motor 332 is configured to rotate the first lead screw 331, thereby driving the first base 100 to move in a horizontal direction. For example, the first lead screw 331 is connected to the first base 100 through a connecting member 130. For example, the connecting member 130 is a component sleeved on the first lead screw 331 and fixedly connected to the first base 100. When the first motor 332 controls the first lead screw 331 to rotate, the connecting member 130 is on the first wire. The bar 331 moves correspondingly, so that the first base 100 can be driven forward or backward, thereby realizing the movement of the first base 100 in the horizontal direction. FIG. 4 shows a schematic diagram of a first base 100 after moving in a horizontal direction.
在本公开的实施例中,例如第一电机332可以采用伺服电机或步进电机。根据第一电机332产生的旋转角度以及第一丝杠331的轴距就可以获得第二位移量。In the embodiment of the present disclosure, for example, the first motor 332 may be a servo motor or a stepper motor. The second displacement amount can be obtained according to the rotation angle generated by the first motor 332 and the wheelbase of the first lead screw 331.
例如,如图1所示,垂直升降装置320与第二基台310连接且被配置为使得第二基台310在垂直方向上移动。由于垂直升降装置320与第二基台310连接,所以当垂直升降装置320在垂直方向上移动时可以带动第二基台 310移动。For example, as shown in FIG. 1, the vertical lifting device 320 is connected to the second base 310 and configured to move the second base 310 in a vertical direction. Since the vertical lifting device 320 is connected to the second base table 310, when the vertical lifting device 320 moves in the vertical direction, the second base table 310 can be driven to move.
例如,如图1所示,在一个示例中,垂直升降装置320包括第二丝杠322和第二电机323。第二丝杠322与第二基台310以及第二电机323连接。第二电机323被配置为使得第二丝杠322旋转,从而带动第二基台310在垂直方向上移动。For example, as shown in FIG. 1, in one example, the vertical lifting device 320 includes a second lead screw 322 and a second motor 323. The second screw 322 is connected to the second base 310 and the second motor 323. The second motor 323 is configured to rotate the second lead screw 322 to move the second base table 310 in a vertical direction.
例如,如图1所示,本公开的实施例提供的曲率半径测量设备还可以包括底座400,垂直升降装置320固定在底座400上,从而使得该曲率半径测量设备在测量过程中更加稳定。例如,在一个示例中,可以在底座400和第二基台310之间设置缓冲支撑件321,从而使得第二基台310在垂直方向上移动时对第二基台310起到支撑缓冲作用。该缓冲支撑件321例如为压缩弹簧等。图5示出了一种第二基台310在垂直方向移动后的示意图。For example, as shown in FIG. 1, the curvature radius measuring device provided by the embodiment of the present disclosure may further include a base 400, and the vertical lifting device 320 is fixed on the base 400, so that the curvature radius measuring device is more stable during measurement. For example, in one example, a buffer support 321 may be provided between the base 400 and the second base table 310 so that the second base table 310 plays a supporting and buffering role when the second base table 310 moves in the vertical direction. The buffer support 321 is, for example, a compression spring. FIG. 5 shows a schematic diagram of a second base table 310 after being moved in the vertical direction.
需要说明的是,本公开的实施例对垂直升降装置320的具体实现方式不作限定,只要是可以带动第二基台310在垂直方向上移动的装置即可。另外,第二电机323可以采用伺服电机或步进电机,本公开的实施例对第二电机323的类型不作限定。It should be noted that the embodiment of the present disclosure does not limit the specific implementation of the vertical lifting device 320, as long as it can drive the second base 310 in the vertical direction. In addition, the second motor 323 may be a servo motor or a stepper motor, and the embodiment of the present disclosure does not limit the type of the second motor 323.
在本公开的一些实施例中,如图6所示,水平移动装置330还包括光栅尺333,光栅尺333设置在第一基台100和第二基台310上,且被配置为获得所述第二位移量。In some embodiments of the present disclosure, as shown in FIG. 6, the horizontal moving device 330 further includes a grating ruler 333. The grating ruler 333 is disposed on the first base 100 and the second base 310 and is configured to obtain the Second displacement.
例如,如图6所示,光栅尺333包括光栅尺定尺3330和光栅尺动尺3331。例如,将光栅尺定尺设置在第二基台310上,而将光栅尺动尺设置在第一基台100上。当第一基台100相对于第二基台310在水平方向上移动时,光栅尺动尺3331随着第一基台100移动,根据光栅的光学原理就可以获得第二位移量。本公开的实施例通过设置光栅尺333可以提高获得的第二位移量的精度。For example, as shown in FIG. 6, the scale rule 333 includes a scale ruler 3330 and a scale ruler 3331. For example, the scale ruler is set on the second base 310 and the scale ruler is set on the first base 100. When the first base 100 moves in the horizontal direction relative to the second base 310, the grating ruler 3331 moves with the first base 100, and a second displacement amount can be obtained according to the optical principle of the grating. The embodiment of the present disclosure can improve the accuracy of the obtained second displacement amount by providing the grating ruler 333.
本公开的一些实施例提供的曲率半径测量设备,如图7和图8所示,还进一步包括角度测量仪500和旋转装置600。需要说明的是,由于旋转装置600的遮挡,所以在图7中未示出角度测量仪500。图8为图7中部分部件的侧视图。The curvature radius measuring device provided by some embodiments of the present disclosure, as shown in FIGS. 7 and 8, further includes an angle measuring instrument 500 and a rotating device 600. It should be noted that the angle measuring instrument 500 is not shown in FIG. 7 due to the blocking of the rotating device 600. FIG. 8 is a side view of some components in FIG. 7.
该旋转装置600和触头210连接,且被配置为使得触头210在水平方向和垂直方向限定的第一平面内旋转。例如,如图8所示,在一个示例中,旋转装置600包括轴承610和第三电机620。轴承610和触头210连接,第三 电机620被配置为使得轴承610旋转并带动触头210旋转,且轴承610的轴向垂直于第一平面。The rotating device 600 is connected to the contact 210 and is configured to rotate the contact 210 in a first plane defined by a horizontal direction and a vertical direction. For example, as shown in FIG. 8, in one example, the rotation device 600 includes a bearing 610 and a third motor 620. The bearing 610 and the contact 210 are connected. The third motor 620 is configured to rotate the bearing 610 and drive the contact 210 to rotate, and the axial direction of the bearing 610 is perpendicular to the first plane.
需要说明的是,第三电机620可以采用伺服电机或步进电机,本公开的实施例对第三电机620的类型不作限定。It should be noted that the third motor 620 may be a servo motor or a stepping motor, and the embodiment of the present disclosure does not limit the type of the third motor 620.
例如,如图8所示,本公开的实施例提供的曲率半径测量设备还可以包括支柱700,轴承610固定在支柱700上,轴承610的轴线与支柱700的延伸方向垂直。例如,第三电机620可以设置在支柱700上。例如,支柱700是固定在地面上的,从而可以保证测量过程中的稳定性。需要说明的是,在本公开的实施例中,也可以不设置支柱700,而直接将旋转装置600固定在其它地方,例如将旋转装置600的轴承610直接固定于墙壁上,本公开的实施例对此不作限定。For example, as shown in FIG. 8, the curvature radius measuring device provided by the embodiment of the present disclosure may further include a pillar 700, a bearing 610 is fixed on the pillar 700, and an axis of the bearing 610 is perpendicular to the extending direction of the pillar 700. For example, the third motor 620 may be disposed on the pillar 700. For example, the pillar 700 is fixed on the ground, thereby ensuring stability during measurement. It should be noted that, in the embodiment of the present disclosure, the rotation device 600 may not be provided, and the rotation device 600 may be directly fixed to another place, for example, the bearing 610 of the rotation device 600 is directly fixed to a wall. The embodiment of the disclosure This is not limited.
该角度测量仪500被配置为获得触头210在第一平面内旋转时的旋转角度。例如,在一个示例中,如图8所示,角度测量仪500可以采用圆光栅,圆光栅设置在轴承610上。例如,轴承610通常包括外圈固定件和内圈旋转件,圆光栅包括圆光栅定尺和圆光栅动尺,将圆光栅定尺设置在轴承610的外圈固定件上,而将圆光栅动尺设置在轴承610的内圈旋转件上,从而在轴承的内圈旋转件旋转时,圆光栅可以获得触头210的旋转角度。The angle measuring instrument 500 is configured to obtain a rotation angle when the contact 210 is rotated in a first plane. For example, in one example, as shown in FIG. 8, the angle measuring instrument 500 may adopt a circular grating, and the circular grating is disposed on the bearing 610. For example, the bearing 610 usually includes an outer ring fixing member and an inner ring rotating member. The circular grating includes a circular grating fixed ruler and a circular grating moving ruler. The circular grating fixed ruler is set on the outer ring fixing member of the bearing 610, and the circular grating moves The ruler is disposed on the inner ring rotating member of the bearing 610, so that when the inner ring rotating member of the bearing rotates, the circular grating can obtain the rotation angle of the contact 210.
需要说明的是,本公开的实施例不限定角度测量仪500的具体类型,只要是可以获得触头210在第一平面内旋转时的旋转角度即可。It should be noted that the embodiment of the present disclosure is not limited to a specific type of the angle measuring instrument 500, as long as it can obtain the rotation angle when the contact 210 rotates in the first plane.
例如,针对被测件10的弧形表面的曲率半径(例如为3mm~5mm)比较小的情形,在开始测量时,可以控制移动装置300使得第一基台100和触头210在垂直方向上相对移动,从而使得触头210与被测件10的弧形表面接触,例如,此时触头210的位置为基准位置。然后保持第一基台100不动,旋转触头210以使得触头210从基准位置开始分别到达N个位置。在旋转过程中,触头210保持与被测件10的弧形表面接触,并获得多个第一位移量和多个旋转角度,然后对该多个第一位移量和多个旋转角度进行处理即可获得被测件10的弧形表面的至少一部分的曲率半径。For example, when the curvature radius (for example, 3 mm to 5 mm) of the curved surface of the test object 10 is relatively small, when the measurement is started, the mobile device 300 may be controlled so that the first base 100 and the contact 210 are in a vertical direction. The relative movement causes the contact 210 to contact the arc-shaped surface of the device under test 10, for example, the position of the contact 210 is a reference position at this time. Then, the first base 100 is kept stationary, and the contacts 210 are rotated so that the contacts 210 reach the N positions from the reference position, respectively. During the rotation, the contact 210 is kept in contact with the arcuate surface of the device under test 10 and obtains a plurality of first displacement amounts and a plurality of rotation angles, and then processes the plurality of first displacement amounts and a plurality of rotation angles. That is, the curvature radius of at least a part of the curved surface of the test piece 10 can be obtained.
本公开的实施例提供的曲率半径测量设备通过设置旋转装置600和角度测量仪500可以提高测量的灵活性,不仅可以适用于被测件的曲率半径较大的情形,同时还可以适用于被测件的曲率半径较小的情形。The curvature radius measuring device provided by the embodiment of the present disclosure can improve the flexibility of measurement by setting the rotation device 600 and the angle measuring instrument 500. The curvature radius measuring device is not only applicable to the case where the curvature radius of the DUT is large, but also applicable to the DUT. When the curvature radius of the piece is small.
本公开的至少一实施例还提供一种用于上述曲率半径测量设备的测量 方法,该测量方法包括以下操作步骤。At least one embodiment of the present disclosure also provides a measurement method for the above-mentioned curvature radius measuring device, the measurement method including the following operation steps.
步骤S100:将被测件10固定于第一基台100上;Step S100: Fix the component under test 10 on the first base 100;
步骤S200:调整移动装置300,使得触头210相对于第一基台100移动到基准位置且触头210和被测件10的弧形表面接触;Step S200: adjust the moving device 300 so that the contact 210 moves to a reference position relative to the first base 100 and the contact 210 contacts the curved surface of the test piece 10;
步骤S300:调整移动装置300,使得触头210相对于第一基台100移动N次以分别到达N个位置;Step S300: Adjust the mobile device 300 so that the contact 210 moves N times relative to the first base station 100 to reach N positions, respectively;
步骤S400:分别记录触头210从基准位置移动到N个位置时的第一位移量和第二位移量;以及Step S400: Record the first displacement amount and the second displacement amount when the contact 210 is moved from the reference position to the N positions, respectively; and
步骤S500:根据N个第一位移量和N个第二位移量获得被测件10的弧形表面的至少一部分的曲率半径。Step S500: Obtain a curvature radius of at least a part of the curved surface of the test piece 10 according to the N first displacement amounts and the N second displacement amounts.
在测量过程中,触头210与被测件10的弧形表面保持接触,N为大于等于1的整数。需要说明的是,在本公开的实施例中,触头210与被测件10的弧形表面接触表示触头210的接触部211与被测件10接触;另外,触头210的位置表示触头210的接触部211的位置。以下各实施例与此相同,不再赘述。During the measurement, the contact 210 is kept in contact with the curved surface of the device under test 10, and N is an integer greater than or equal to 1. It should be noted that, in the embodiment of the present disclosure, the contact of the contact 210 with the curved surface of the device under test 10 indicates that the contact portion 211 of the contact 210 is in contact with the device under test 10; in addition, the position of the contact 210 indicates the contact The position of the contact portion 211 of the head 210. The following embodiments are the same and will not be described again.
例如,在步骤S100中,如图2A所示,可以采用固定件120将被测件10固定于第一基台100上。For example, in step S100, as shown in FIG. 2A, the test piece 10 may be fixed on the first base 100 using a fixing member 120.
例如,在步骤S200中,如图7所示,可以采用垂直升降装置320使得第一基台100在垂直方向上升高,直到触头210和被测件10的弧形表面接触,并将此时触头210的位置记作基准位置,如图9中左侧所示。For example, in step S200, as shown in FIG. 7, a vertical lifting device 320 may be used to raise the first base 100 in a vertical direction until the contact 210 and the curved surface of the device under test 10 contact, and The position of the contact 210 is referred to as a reference position, as shown on the left side in FIG. 9.
例如,在步骤S300中,如图7所示,可以采用水平移动装置330使得第一基台100在水平方向上移动,由于被测件10固定在第一基台100上,所以被测件10也在水平方向上移动。第一基台100每次移动时,触头210都相对于第一基台100到达一个位置,第一基台100移动N次,触头210分别到达N个位置,将第N次移动时触头210到达的位置记作第N位置,例如如图9中右侧所示。For example, in step S300, as shown in FIG. 7, a horizontal moving device 330 may be used to move the first base 100 in the horizontal direction. Since the device under test 10 is fixed on the first base 100, the device under test 10 It also moves in the horizontal direction. Each time the first base 100 moves, the contact 210 reaches a position relative to the first base 100. The first base 100 moves N times, and the contacts 210 reach N positions, respectively. The position reached by the head 210 is referred to as the Nth position, for example, as shown on the right side in FIG. 9.
在实施步骤S300时,例如,触头210每次相对于第一基台100移动时,都将第一位移量和第二位移量记录下来,即完成步骤S400。例如,采用测微仪200获取第一位移量;例如,当曲率半径测量设备包括光栅尺333时,可以采用光栅尺333获取第二位移量。当在步骤S300中移动N次时,则在步骤S400中可以获得N个第一位移量和N个第二位移量。When step S300 is implemented, for example, each time the contact 210 moves relative to the first base 100, the first displacement amount and the second displacement amount are recorded, and step S400 is completed. For example, the micrometer 200 is used to obtain the first displacement amount; for example, when the curvature radius measuring device includes a grating ruler 333, the grating ruler 333 may be used to acquire the second displacement amount. When moving N times in step S300, N first displacement amounts and N second displacement amounts can be obtained in step S400.
然后,可以实施步骤S500,对在步骤S400中获得的N个第一位移量和N个第二位移量进行处理以获得被测件10的弧形表面的至少一部分的曲率半径。Then, step S500 may be implemented to process the N first displacement amounts and N second displacement amounts obtained in step S400 to obtain a curvature radius of at least a part of the curved surface of the test piece 10.
例如,在一个示例中,上述步骤S300包括触头210从基准位置移动到第一位置和从基准位置移动到第二位置。在这种情形下,上述步骤S500包括以下操作。For example, in one example, the above step S300 includes moving the contact 210 from the reference position to the first position and from the reference position to the second position. In this case, the above-mentioned step S500 includes the following operations.
步骤S510:将基准位置与被测件10的弧形表面对应的曲率圆心在水平方向上的距离记作l,将基准位置与第一基台100在垂直方向上的距离记作d,将被测件10的弧形表面对应的曲率半径记作R,l、d以及R满足第一等式:l 2+(R-d) 2=R 2Step S510: Let the distance in the horizontal direction between the center of curvature of the reference position and the arcuate surface of the test piece 10 be 1 and the distance in the vertical direction between the reference position and the first base 100 be d. The radius of curvature corresponding to the curved surface of the test piece 10 is denoted as R, l, d, and R satisfy the first equation: l 2 + (Rd) 2 = R 2 ;
步骤S520:将触头210从基准位置移动到第一位置过程中的第二位移量记作l 1,将触头210从基准位置移动到第一位置过程中的第一位移量记作d 1,l 1和d 1满足第二等式:(l+l 1) 2+(R-d-d 1) 2=R 2Step S520: Record the second displacement amount during the movement of the contact 210 from the reference position to the first position as l 1 , and record the first displacement amount during the movement of the contact 210 from the reference position to the first position as d 1 , L 1 and d 1 satisfy the second equation: (l + l 1 ) 2 + (Rdd 1 ) 2 = R 2 ;
步骤S530:将触头210从基准位置移动到第二位置过程中的第二位移量记作l 2,将触头210从基准位置移动到第二位置过程中的第一位移量记作d 2,l 2和d 2满足第三等式:(l+l 2) 2+(R-d-d 2) 2=R 2;以及 Step S530: Record the second displacement amount during the movement of the contact 210 from the reference position to the second position as l 2 , and record the first displacement amount during the movement of the contact 210 from the reference position to the second position as d 2 , L 2 and d 2 satisfy the third equation: (l + l 2 ) 2 + (Rdd 2 ) 2 = R 2 ; and
步骤S540:根据第一等式、第二等式以及第三等式计算获得曲率半径。Step S540: Calculate the curvature radius according to the first equation, the second equation, and the third equation.
图10中示出了触头210在基准位置和第N位置两种情形下的各个参量之间的关系,即第一等式和第N+1等式。需要说明的是,虽然图10中未示出第一位置和第二位置的情形,但将l n和d n中的n分别换作1和2即可得到第二等式和第三等式。因为有l、d以及R共三个未知量,所以通过求解第一等式、第二等式以及第三等式组成的方程组即可以获得曲率半径R。 FIG. 10 shows the relationship between the parameters of the contact 210 in the two cases of the reference position and the Nth position, that is, the first equation and the N + 1th equation. It should be noted that although the situation of the first position and the second position is not shown in FIG. 10, the second and third equations can be obtained by replacing n in l n and d n with 1 and 2 respectively. . Because there are three unknowns, l, d, and R, the radius of curvature R can be obtained by solving the system of equations consisting of the first, second, and third equations.
需要说明的是,在上述计算时,如果在基准位置时的l和d中的一个为已知量的话,则只需要两个等式即可求解曲率半径R,在这种情形下,触头只需要从基准位置移动到第一位置即可。It should be noted that in the above calculation, if one of l and d at the reference position is a known quantity, only two equations are needed to solve the radius of curvature R. In this case, the contact Just move from the reference position to the first position.
例如,在另一个示例中,上述步骤S500包括以下操作。For example, in another example, the above step S500 includes the following operations.
步骤S550:根据N个第一位移量和N个第二位移量获得N+1个等式;Step S550: obtaining N + 1 equations according to the N first displacements and the N second displacements;
步骤S560:从N+1个等式中随机抽取三个,根据该三个等式获得l和d;以及Step S560: randomly select three from N + 1 equations, and obtain l and d according to the three equations; and
步骤S570:将l和d代入N+1个等式以获得曲率半径。Step S570: Substituting l and d into N + 1 equations to obtain a radius of curvature.
在步骤S550中,获得N+1个等式,例如该N+1个等式如下所示:In step S550, N + 1 equations are obtained. For example, the N + 1 equations are as follows:
l 2+(R-d) 2=R 2(第一等式); l 2 + (Rd) 2 = R 2 (first equation);
(l+l 1) 2+(R-d-d 1) 2=R 2(第二等式); (l + l 1 ) 2 + (Rdd 1 ) 2 = R 2 (second equation);
(l+l 2) 2+(R-d-d 2) 2=R 2(第三等式); (l + l 2 ) 2 + (Rdd 2 ) 2 = R 2 (third equation);
...
(l+l n) 2+(R-d-d n) 2=R 2(第N+1等式)。 (l + l n ) 2 + (Rdd n ) 2 = R 2 (N + 1th equation).
然后执行步骤S560,从上述N+1个等式中随机抽取三个,根据该三个等式可以求得l和d。然后执行步骤S570,将l和d代入上述N+1个等式可以求得N+1个R值。最后例如将该N+1个R值求取平均值以获得最终的曲率半径R。采用这种方式可以降低获得的曲率半径R的误差,从而提高测量精度。Then step S560 is executed to randomly select three from the above N + 1 equations, and l and d can be obtained according to the three equations. Then step S570 is performed, and 1 and d are substituted into the above N + 1 equations to obtain N + 1 R values. Finally, for example, the N + 1 R values are averaged to obtain the final curvature radius R. In this way, the error of the obtained curvature radius R can be reduced, thereby improving the measurement accuracy.
例如,在另一个示例中,如图9所示,考虑第一基台100与地平面不完全平行的情形,例如第一基台100与地平面的夹角为α。在这种情形下,上述N+1个等式变为如下等式:For example, in another example, as shown in FIG. 9, a case where the first base 100 and the ground plane are not completely parallel is considered. For example, an angle between the first base 100 and the ground plane is α. In this case, the above N + 1 equations become the following equations:
l 2+(R-d) 2=R 2(第一等式); l 2 + (Rd) 2 = R 2 (first equation);
(l+l 1) 2+(R-d-d 1+l 1sinα) 2=R 2(第二等式); (l + l 1 ) 2 + (Rdd 1 + l 1 sinα) 2 = R 2 (second equation);
(l+l 2) 2+(R-d-d 2+l 2sinα) 2=R 2(第三等式); (l + l 2 ) 2 + (Rdd 2 + l 2 sinα) 2 = R 2 (third equation);
...
(l+l n) 2+(R-d-d n+l nsinα) 2=R 2(第N+1等式)。 (l + l n ) 2 + (Rdd n + l n sinα) 2 = R 2 (N + 1th equation).
下面描述在本示例中如何求取曲率半径R的最优解,首先要为夹角α设定一个区间,例如为-0.05≤α≤0.05。例如,在第一次计算时,夹角α可以选取上次求取曲率半径R最优解时对应的夹角α或者根据以往经验选取。例如第一次夹角α取值为0.02。将α=0.02代入到上述N+1个等式,然后从该N+1个等式中随机抽取3个,计算得到l和d的值,再将l和d的值代入上述N+1个等式得到N+1个R值(R 0~R N),最后根据如下公式获得测量误差值σ。 The following describes how to obtain the optimal solution of the radius of curvature R in this example. First, set an interval for the included angle α, for example, -0.05≤α≤0.05. For example, in the first calculation, the included angle α can be selected from the included angle α that was obtained when the optimal solution of the curvature radius R was obtained last time or selected based on previous experience. For example, the first included angle α is 0.02. Substitute α = 0.02 into the above N + 1 equations, and then randomly select 3 from the N + 1 equations, calculate the values of l and d, and then substitute the values of l and d into the above N + 1 equations The equation obtains N + 1 R values (R 0 ˜R N ), and finally obtains the measurement error value σ according to the following formula.
Figure PCTCN2019089622-appb-000001
Figure PCTCN2019089622-appb-000001
例如,预先设定一个误差预设值,例如为0.01,当求得的差值σ小于该误差预设值时,即认为此时求解的曲率半径在预设误差范围内,可以将曲率半径的均值
Figure PCTCN2019089622-appb-000002
作为最终曲率半径的测量值。当求得的差值σ大于等于该误差预设值时,则继续求解。
For example, a preset error value is set in advance, for example, 0.01. When the difference σ obtained is smaller than the preset error value, it is considered that the curvature radius of the solution at this time is within the preset error range, and the Mean
Figure PCTCN2019089622-appb-000002
As a measure of the final radius of curvature. When the obtained difference σ is greater than or equal to the preset error value, the solution is continued.
例如,第二次计算时,夹角α取值为0.018,然后采用和第一次计算时相 同的方法求得测量误差值σ并判断是否满足要求,如果不满足继续改变α的取值继续求解,直到求得的测量误差值σ满足要求。For example, in the second calculation, the included angle α is 0.018, and then the same method as in the first calculation is used to obtain the measurement error value σ and determine whether the requirements are met. If it is not satisfied, continue to change the value of α and continue to solve Until the measured measurement error σ meets the requirements.
例如,夹角α的取值可以设定一个变化方向以及变化速度,例如从0.02开始减小,每次减小0.002。当然,本公开的实施例包括但不限于此,夹角α还可以采取其它方式变化。采用上述方法,可以进一步提高曲率半径R的测量精度。For example, the value of the included angle α can set a changing direction and a changing speed, for example, starting from 0.02 and decreasing by 0.002 each time. Of course, the embodiments of the present disclosure include, but are not limited to, the included angle α may also be changed in other ways. With the above method, the measurement accuracy of the curvature radius R can be further improved.
需要说明的是,在考虑触头210的接触部211的半径的情形下,最终求得的曲率半径的测量值还要加上接触部211的半径。It should be noted that in a case where the radius of the contact portion 211 of the contact 210 is considered, the measured value of the curvature radius finally obtained is added to the radius of the contact portion 211.
上面描述的测量方法适用于曲率半径较大的情形,下面对曲率半径较小时采用的测量方法进行说明。The measurement method described above is applicable to a case where the radius of curvature is large, and the measurement method used when the radius of curvature is small is described below.
本公开的至少一实施例还提供一种用于上述曲率半径测量设备的测量方法,该测量方法包括以下操作。At least one embodiment of the present disclosure also provides a measurement method for the above-mentioned curvature radius measuring device, the measurement method including the following operations.
步骤S10:将被测件10固定于第一基台100上;Step S10: Fix the component under test 10 on the first base 100;
步骤S20:调整移动装置300,使得触头210相对于第一基台100移动到基准位置且触头210和被测件10的弧形表面接触;Step S20: Adjust the moving device 300 so that the contact 210 moves to a reference position relative to the first base 100 and the contact 210 and the curved surface of the test object 10 contact;
步骤S30:调整旋转装置600,使得触头210相对于第一基台100移动N次以分别到达N个位置;Step S30: Adjust the rotating device 600 so that the contact 210 moves N times relative to the first base 100 to reach N positions, respectively;
步骤S40:分别记录触头210从基准位置移动到N个位置时的第一位移量和旋转角度;以及Step S40: Record the first displacement and rotation angle when the contact 210 is moved from the reference position to the N positions, respectively; and
步骤S50:根据N个第一位移量和N个旋转角度获得被测件10的弧形表面的至少一部分的曲率半径。Step S50: Obtain a curvature radius of at least a part of the curved surface of the test piece 10 according to the N first displacements and the N rotation angles.
在测量过程中,触头210与被测件10的弧形表面保持接触,N为大于等于1的整数。During the measurement, the contact 210 is kept in contact with the curved surface of the device under test 10, and N is an integer greater than or equal to 1.
步骤S10、步骤S20分别和步骤S100、步骤S200类似,可以参考上面对应的描述,这里不再赘述。Steps S10 and S20 are similar to steps S100 and S200, respectively, and reference may be made to the corresponding descriptions above, and details are not described herein again.
例如,在步骤S30中,如图7所示,可以采用旋转装置600,使得触头210旋转以移动到N个位置,将第N次移动时触头210到达的位置记作第N位置,例如如图11中右侧所示。For example, in step S30, as shown in FIG. 7, a rotating device 600 may be used to make the contact 210 rotate to move to N positions, and the position reached by the contact 210 during the Nth movement is referred to as the Nth position, for example, This is shown on the right in Figure 11.
在实施步骤S30时,例如,触头210每旋转一次,都将第一位移量和旋转角度记录下来,即完成步骤S40。例如,采用测微仪200获取第一位移量;例如,当曲率半径测量设备包括圆光栅时,可以采用圆光栅获取触头210的 旋转角度。当在步骤S30中旋转N次时,则在步骤S40中可以获得N个第一位移量和N个旋转角度。When step S30 is implemented, for example, each time the contact 210 rotates, the first displacement amount and the rotation angle are recorded, and step S40 is completed. For example, the micrometer 200 is used to obtain the first displacement; for example, when the curvature radius measuring device includes a circular grating, the circular grating may be used to obtain the rotation angle of the contact 210. When rotated N times in step S30, N first displacement amounts and N rotation angles can be obtained in step S40.
将触头从基准位置移动到第N位置的过程中的第一位移量记作b n,旋转角度记作θ n,将触头210在基准位置时的长度记作a,将触头在第N位置时的长度记作l n,下面对步骤S50进行详细描述。 The first displacement amount during the movement of the contact from the reference position to the Nth position is denoted as b n , the rotation angle is denoted as θ n , the length of the contact 210 at the reference position is denoted as a, and the contact is disposed at the The length at the N position is denoted as l n , and step S50 is described in detail below.
需要说明的是,图12中所示的旋转轴为触头210进行旋转时围绕的轴,例如该旋转轴可以为轴承610的旋转轴。It should be noted that the rotation axis shown in FIG. 12 is an axis around when the contact 210 rotates. For example, the rotation axis may be a rotation axis of a bearing 610.
首先,如图12所示,根据N个第一位移量得到触头210在每个位置时的长度,得到N+1个等式如下所示:First, as shown in FIG. 12, the length of the contact 210 at each position is obtained according to the N first displacements, and N + 1 equations are obtained as follows:
l 0=a(基准位置); l 0 = a (reference position);
...
l m=a+b m(第M位置); l m = a + b m (Mth position);
...
l n=a+b n(第N位置)。 l n = a + b n (Nth position).
例如,在考虑触头210在基准位置时的长度a存在测量误差Δa的情形下,上述N+1个等式变为如下等式:For example, in the case where there is a measurement error Δa in the length a when the contact 210 is at the reference position, the above N + 1 equations become the following equations:
l 0=a+Δa(基准位置); l 0 = a + Δa (reference position);
...
l m=a+b m+Δa(第M位置); l m = a + b m + Δa (Mth position);
...
l n=a+b n+Δa(第N位置)。 l n = a + b n + Δa (Nth position).
首先,要为Δa设定一个区间,例如为-0.1≤Δa≤0.1。例如,在第一次计算时,Δa可以选取上次求取曲率半径R最优解时对应的Δa或者根据以往经验选取。例如第一次Δa取值为0.05。将Δa=0.05代入到上述N+1个等式,以获得l 0~l n,然后将l 1~l n共N个数据随机分成N/2组,每组包括两个数据,需要说明的是,如果N为奇数的话,则可以随机去掉一个数据之后再分组。如图12所示,对每一组中的两个数据结合l 0进行计算,得到如下等式: First, set an interval for Δa, such as -0.1≤Δa≤0.1. For example, in the first calculation, Δa may be selected from the Δa corresponding to the last time when the optimal solution of the curvature radius R was obtained, or may be selected based on past experience. For example, the first time Δa takes the value of 0.05. Substitute Δa = 0.05 into the above N + 1 equations to obtain l 0 ~ l n , and then randomly divide a total of N data from l 1 ~ l n into N / 2 groups, each group includes two data. Yes, if N is an odd number, one data can be randomly removed and then grouped. As shown in FIG. 12, two data in each group are combined with l 0 to obtain the following equation:
Figure PCTCN2019089622-appb-000003
(第M位置到第N位置的直线距离);
Figure PCTCN2019089622-appb-000003
(The straight line distance from the Mth position to the Nth position);
Figure PCTCN2019089622-appb-000004
(第M位置到基准位置的直线距离);
Figure PCTCN2019089622-appb-000004
(The linear distance from the Mth position to the reference position);
Figure PCTCN2019089622-appb-000005
(第N位置到基准位置的直线距离)。
Figure PCTCN2019089622-appb-000005
(The straight line distance from the Nth position to the reference position).
然后,根据基准位置、第M位置以及第N位置构成的三角形的三个边长(d mn、d m0以及d n0)可以得到该三角形的面积S i,如下所示。 Then, according to the three side lengths (d mn , d m0, and d n0 ) of the triangle formed by the reference position, the M- th position, and the N- th position , the area S i of the triangle can be obtained as shown below.
Figure PCTCN2019089622-appb-000006
Figure PCTCN2019089622-appb-000006
然后,根据三角形的面积S i可以得到该组数据对应的曲率半径R i,如下所示。 Then, according to the area S i of the triangle, the curvature radius R i corresponding to the set of data can be obtained, as shown below.
R i=(d mn+d m0+d n0)/4S iR i = (d mn + d m0 + d n0 ) / 4S i ;
采用上述方法对N/2组的数据进行处理以得到N/2个曲率半径R i,最后根据如下公式获得测试误差值σ。 The above method is used to process the data of the N / 2 group to obtain N / 2 curvature radii R i , and finally obtain the test error value σ according to the following formula.
Figure PCTCN2019089622-appb-000007
Figure PCTCN2019089622-appb-000007
例如,预先设定一个误差预设值,例如为0.01,当求得的差值σ小于该误差预设值时,即认为此时求解的曲率半径在预设误差范围内,可以将曲率半径的均值
Figure PCTCN2019089622-appb-000008
作为最终曲率半径的测量值。当求得的差值σ大于等于该误差预设值时,则继续求解。
For example, a preset error value is set in advance, for example, 0.01. When the difference σ obtained is smaller than the preset error value, it is considered that the curvature radius of the solution at this time is within the preset error range, and the Mean
Figure PCTCN2019089622-appb-000008
As a measure of the final radius of curvature. When the obtained difference σ is greater than or equal to the preset error value, the solution is continued.
例如,第二次计算时,Δa取值为0.04,然后采用和第一次计算时相同的方法求得测量误差值σ并判断是否满足要求,如果不满足继续改变Δa的取值继续求解,直到求得的测量误差值σ满足要求。For example, in the second calculation, the value of Δa is 0.04, and then the same method as in the first calculation is used to obtain the measurement error value σ and determine whether the requirements are met. If it is not satisfied, continue to change the value of Δa and continue to solve until The obtained measurement error value σ satisfies the requirements.
例如,Δa的取值可以设定一个变化方向以及变化速度,例如从0.05开始减小,每次减小0.01。当然,本公开的实施例包括但不限于此,Δa还可以采取其它方式变化。采用上述方法,可以进一步提高曲率半径R的测量精度。For example, the value of Δa can set a changing direction and a changing speed, for example, starting from 0.05 and decreasing by 0.01 each time. Of course, the embodiments of the present disclosure include, but are not limited to, Δa can also be changed in other ways. With the above method, the measurement accuracy of the curvature radius R can be further improved.
需要说明的是,在考虑触头210的接触部211的半径的情形下,最终求得的曲率半径的测量值还要加上接触部211的半径。It should be noted that in a case where the radius of the contact portion 211 of the contact 210 is considered, the measured value of the curvature radius finally obtained is added to the radius of the contact portion 211.
本公开的实施例提供了一种曲率半径测量设备并针对该曲率半径测量设备提出了相应的测量方法。例如,分别针对曲率半径较大(例如为 50mm~80mm)和曲率半径较小(例如为3mm~5mm)的情形分别提出了相应的测量方法,从而提高了曲率半径测量的灵活性;同时,本公开提供的测量方法还可以提高测量精度。An embodiment of the present disclosure provides a curvature radius measurement device and proposes a corresponding measurement method for the curvature radius measurement device. For example, corresponding measurement methods are proposed for the cases where the radius of curvature is large (for example, 50 mm to 80 mm) and the radius of curvature is small (for example, 3 mm to 5 mm), thereby improving the flexibility of measuring the radius of curvature; Publicly available measurement methods can also improve measurement accuracy.
以上所述,仅为本公开的具体实施方式,但本公开的保护范围并不局限于此,本公开的保护范围应以所述权利要求的保护范围为准。The foregoing is only a specific implementation of the present disclosure, but the scope of protection of the present disclosure is not limited thereto, and the scope of protection of the present disclosure shall be subject to the protection scope of the claims.

Claims (18)

  1. 一种曲率半径测量设备,包括:A curvature radius measuring device includes:
    第一基台,用于固定被测件;A first abutment for fixing the device under test;
    测微仪,包括触头,所述触头被配置为在测量过程中保持与所述被测件的弧形表面接触,并获得所述触头沿所述触头轴向方向移动的第一位移量;The micrometer includes a contact, the contact is configured to maintain contact with an arcuate surface of the test piece during measurement, and obtain a first movement of the contact in an axial direction of the contact Displacement
    移动装置,被配置为使得所述第一基台和所述触头在相对于所述第一基台的垂直方向和水平方向上相对移动,并获得所述第一基台在所述水平方向上移动时的第二位移量。A moving device configured to relatively move the first base and the contact in a vertical direction and a horizontal direction relative to the first base and obtain the first base in the horizontal direction The second amount of displacement when moving up.
  2. 根据权利要求1所述的曲率半径测量设备,其中,所述移动装置包括:The curvature radius measuring device according to claim 1, wherein the mobile device comprises:
    第二基台,与所述第一基台平行设置;A second abutment, which is arranged in parallel with the first abutment;
    垂直升降装置,与所述第二基台连接且被配置为使得所述第二基台在所述垂直方向上移动;A vertical lifting device connected to the second base and configured to move the second base in the vertical direction;
    水平移动装置,固定在所述第二基台上且与所述第一基台连接,且被配置为使得所述第一基台相对于所述第二基台和所述触头在所述水平方向上移动。The horizontal moving device is fixed on the second abutment and connected to the first abutment, and is configured so that the first abutment is in the second abutment and the contacts in the Move horizontally.
  3. 根据权利要求2所述的曲率半径测量设备,其中,所述水平移动装置包括第一丝杠和第一电机;The curvature radius measuring device according to claim 2, wherein the horizontal moving device includes a first lead screw and a first motor;
    所述第一丝杠与所述第一基台以及所述第一电机连接;The first lead screw is connected to the first base and the first motor;
    所述第一电机被配置为使得所述第一丝杠旋转,从而带动所述第一基台在所述水平方向上移动。The first motor is configured to rotate the first lead screw, thereby driving the first abutment to move in the horizontal direction.
  4. 根据权利要求3所述的曲率半径测量设备,其中,所述水平移动装置还包括光栅尺;The curvature radius measuring device according to claim 3, wherein the horizontal moving device further comprises a grating ruler;
    所述光栅尺设置在所述第一基台和所述第二基台上,且被配置为获得所述第二位移量。The grating ruler is disposed on the first base and the second base, and is configured to obtain the second displacement amount.
  5. 根据权利要求2-4任一项所述的曲率半径测量设备,其中,所述垂直升降装置包括第二丝杠和第二电机;The curvature radius measuring device according to any one of claims 2-4, wherein the vertical lifting device includes a second lead screw and a second motor;
    所述第二丝杠与所述第二基台以及所述第二电机连接;The second lead screw is connected to the second base and the second motor;
    所述第二电机被配置为使得所述第二丝杠旋转,从而带动所述第二基台在所述垂直方向上移动。The second motor is configured to rotate the second lead screw, thereby driving the second base table to move in the vertical direction.
  6. 根据权利要求1-5任一项所述的曲率半径测量设备,还包括角度测量仪和旋转装置,其中,The curvature radius measuring device according to any one of claims 1 to 5, further comprising an angle measuring instrument and a rotation device, wherein:
    所述旋转装置和所述触头连接,且被配置为使得所述触头在所述水平方向和所述垂直方向限定的第一平面内旋转;The rotation device is connected to the contact, and is configured to rotate the contact in a first plane defined by the horizontal direction and the vertical direction;
    所述角度测量仪被配置为获得所述触头在所述第一平面内旋转时的旋转角度。The angle measuring instrument is configured to obtain a rotation angle when the contact is rotated in the first plane.
  7. 根据权利要求6所述曲率半径测量设备,其中,所述旋转装置包括轴承和第三电机;The curvature radius measuring apparatus according to claim 6, wherein the rotation device includes a bearing and a third motor;
    所述轴承和所述触头连接,所述第三电机被配置为使得所述轴承旋转并带动所述触头旋转,且所述轴承的轴向垂直于所述第一平面。The bearing is connected to the contact, the third motor is configured to rotate the bearing and drive the contact to rotate, and an axial direction of the bearing is perpendicular to the first plane.
  8. 根据权利要求7所述的曲率半径测量设备,其中,所述角度测量仪为圆光栅,所述圆光栅设置在所述轴承上。The curvature radius measuring device according to claim 7, wherein the angle measuring instrument is a circular grating, and the circular grating is provided on the bearing.
  9. 根据权利要求7或8所述的曲率半径测量设备,还包括支柱,其中,所述轴承固定在所述支柱上,所述轴承的轴向与所述支柱的延伸方向垂直。The curvature radius measuring device according to claim 7 or 8, further comprising a pillar, wherein the bearing is fixed to the pillar, and an axial direction of the bearing is perpendicular to an extending direction of the pillar.
  10. 根据权利要求1-9任一项所述的曲率半径测量设备,其中,所述测微仪包括电感测微仪。The curvature radius measuring device according to any one of claims 1 to 9, wherein the micrometer includes an inductive micrometer.
  11. 根据权利要求1-10任一项所述的曲率半径测量设备,其中,所述第一基台上设置有限位台和固定件,所述限位台和所述固定件用于固定所述被测件。The curvature radius measuring device according to any one of claims 1 to 10, wherein a limit table and a fixing member are provided on the first base table, and the limit table and the fixing member are used to fix the substrate Test piece.
  12. 一种用于权利要求1-11任一项所述的曲率半径测量设备的测量方法,包括:A measuring method for a curvature radius measuring device according to any one of claims 1 to 11, comprising:
    将所述被测件固定于所述第一基台上;Fixing the tested part on the first base;
    调整所述移动装置,使得所述触头相对于所述第一基台移动到基准位置且所述触头和所述被测件的弧形表面接触;Adjusting the moving device so that the contact is moved to a reference position relative to the first base and the contact is in contact with an arcuate surface of the test piece;
    调整所述移动装置,使得所述触头相对于所述第一基台移动N次以分别到达N个位置;Adjusting the moving device so that the contact moves N times relative to the first base station to reach N positions respectively;
    分别记录所述触头从所述基准位置移动到所述N个位置时的所述第一位移量和所述第二位移量;以及Record the first displacement amount and the second displacement amount respectively when the contact is moved from the reference position to the N positions; and
    根据N个所述第一位移量和N个所述第二位移量获得所述被测件的弧形表面的至少一部分的曲率半径;其中,Obtaining a curvature radius of at least a part of the curved surface of the test piece according to the N first displacement amounts and the N second displacement amounts;
    在测量过程中,所述触头与所述被测件的弧形表面保持接触,N为大于 等于1的整数。During the measurement, the contact is kept in contact with the curved surface of the DUT, and N is an integer greater than or equal to 1.
  13. 根据权利要求12所述的测量方法,其中,The measurement method according to claim 12, wherein:
    所述触头相对于所述第一基台移动N次以分别到达N个位置包括所述触头从所述基准位置移动到第一位置和从所述基准位置移动到第二位置;Moving the contact with respect to the first base station N times to reach N positions respectively includes moving the contact from the reference position to the first position and from the reference position to the second position;
    根据N个所述第一位移量和N个所述第二位移量获得所述被测件的弧形表面的至少一部分的曲率半径包括:Obtaining a curvature radius of at least a part of the curved surface of the test piece according to the N first displacement amounts and the N second displacement amounts includes:
    将所述基准位置与所述被测件的弧形表面对应的曲率圆心在所述水平方向上的距离记作l,将所述基准位置与所述第一基台在所述垂直方向上的距离记作d,将所述被测件的弧形表面对应的曲率半径记作R,l、d以及R满足第一等式:l 2+(R-d) 2=R 2The distance in the horizontal direction between the center of curvature of the reference position and the arcuate surface of the DUT is denoted by l, and the distance between the reference position and the first abutment in the vertical direction is The distance is denoted by d, and the radius of curvature corresponding to the curved surface of the test piece is denoted by R, and l, d, and R satisfy the first equation: l 2 + (Rd) 2 = R 2 ;
    将所述触头从所述基准位置移动到所述第一位置过程中的所述第二位移量记作l 1,将所述触头从所述基准位置移动到所述第一位置过程中的所述第一位移量记作d 1,l 1和d 1满足第二等式:(l+l 1) 2+(R-d-d 1) 2=R 2The second displacement amount during the movement of the contact from the reference position to the first position is recorded as l 1 , and the contact is in the process of moving the contact from the reference position to the first position. The first displacement amount is denoted as d 1 , and l 1 and d 1 satisfy the second equation: (l + l 1 ) 2 + (Rdd 1 ) 2 = R 2 ;
    将所述触头从所述基准位置移动到所述第二位置过程中的所述第二位移量记作l 2,将所述触头从所述基准位置移动到所述第二位置过程中的所述第一位移量记作d 2,l 2和d 2满足第三等式:(l+l 2) 2+(R-d-d 2) 2=R 2;以及 The second displacement amount during the movement of the contact from the reference position to the second position is recorded as l 2 , and the contact is in the process of moving the contact from the reference position to the second position. The first displacement amount is denoted as d 2 , and l 2 and d 2 satisfy the third equation: (l + l 2 ) 2 + (Rdd 2 ) 2 = R 2 ; and
    根据所述第一等式、所述第二等式以及所述第三等式计算获得所述曲率半径。The curvature radius is obtained by calculation from the first equation, the second equation, and the third equation.
  14. 根据权利要求13所述的测量方法,其中,N为大于2的整数,根据N个所述第一位移量和N个所述第二位移量获得所述被测件的弧形表面的至少一部分的曲率半径包括:The measuring method according to claim 13, wherein N is an integer greater than 2, and at least a part of an arcuate surface of the test piece is obtained based on the N first displacement amounts and the N second displacement amounts. The radius of curvature includes:
    根据N个所述第一位移量和N个所述第二位移量获得N+1个等式;Obtain N + 1 equations according to N said first displacements and N said second displacements;
    从所述N+1个等式中随机抽取三个,根据该三个等式获得l和d;以及Randomly select three from the N + 1 equations, and obtain l and d according to the three equations; and
    将l和d代入所述N+1个等式以获得所述曲率半径。Substituting l and d into the N + 1 equations to obtain the curvature radius.
  15. 根据权利要求14所述的测量方法,其中,将l和d代入所述N+1个等式以获得所述曲率半径包括:The measurement method according to claim 14, wherein substituting l and d into the N + 1 equations to obtain the curvature radius comprises:
    将l和d代入所述N+1个等式以获得N+1个R值;以及Substituting l and d into the N + 1 equations to obtain N + 1 R values; and
    对所述N+1个R值求取平均值以获得所述曲率半径。An average is performed on the N + 1 R values to obtain the curvature radius.
  16. 根据权利要求12-15任一项所述的测量方法,其中,所述被测件的弧形表面的至少一部分的曲率半径的范围为50mm至80mm。The measuring method according to any one of claims 12 to 15, wherein a radius of curvature of at least a part of the curved surface of the test piece is in a range of 50 mm to 80 mm.
  17. 一种用于权利要求6-9任一项所述的曲率半径测量设备的测量方法,包括:A measuring method for a curvature radius measuring device according to any one of claims 6 to 9, comprising:
    将所述被测件固定于所述第一基台上;Fixing the tested part on the first base;
    调整所述移动装置,使得所述触头相对于所述第一基台移动到基准位置且所述触头和所述被测件的弧形表面接触;Adjusting the moving device so that the contact is moved to a reference position relative to the first base and the contact is in contact with an arcuate surface of the test piece;
    调整所述旋转装置,使得所述触头相对于所述第一基台移动N次以分别到达N个位置;Adjusting the rotation device so that the contact is moved N times relative to the first base to reach N positions respectively;
    分别记录所述触头从所述基准位置移动到所述N个位置时的所述第一位移量和所述旋转角度;以及Separately record the first displacement amount and the rotation angle when the contact is moved from the reference position to the N positions; and
    根据N个所述第一位移量和N个所述旋转角度获得所述被测件的弧形表面的至少一部分的曲率半径;其中,Obtaining a curvature radius of at least a part of an arcuate surface of the test piece according to the N first displacements and the N rotation angles;
    在测量过程中,所述触头与所述被测件的弧形表面保持接触,N为大于等于1的整数。During the measurement, the contact is kept in contact with the curved surface of the DUT, and N is an integer greater than or equal to 1.
  18. 根据权利要求17所述的测量方法,其中,所述被测件的弧形表面的至少一部分的曲率半径的范围为3mm至5mm。The measurement method according to claim 17, wherein a radius of curvature of at least a part of the curved surface of the test piece is in a range of 3 mm to 5 mm.
PCT/CN2019/089622 2018-08-01 2019-05-31 Curvature radius measurement device and measurement method thereof WO2020024694A1 (en)

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