WO2020013552A1 - High speed shuttle prevention system for construction equipment - Google Patents

High speed shuttle prevention system for construction equipment Download PDF

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Publication number
WO2020013552A1
WO2020013552A1 PCT/KR2019/008383 KR2019008383W WO2020013552A1 WO 2020013552 A1 WO2020013552 A1 WO 2020013552A1 KR 2019008383 W KR2019008383 W KR 2019008383W WO 2020013552 A1 WO2020013552 A1 WO 2020013552A1
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WO
WIPO (PCT)
Prior art keywords
reverse
transmission
unit
solenoid valve
shift
Prior art date
Application number
PCT/KR2019/008383
Other languages
French (fr)
Korean (ko)
Inventor
강민준
김광인
이호준
손형곤
Original Assignee
(주)엠에스정밀
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by (주)엠에스정밀 filed Critical (주)엠에스정밀
Publication of WO2020013552A1 publication Critical patent/WO2020013552A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/16Inhibiting or initiating shift during unfavourable conditions, e.g. preventing forward reverse shift at high vehicle speed, preventing engine over speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/02Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of clutch
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/06Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of change-speed gearing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60QARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q3/00Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors
    • B60Q3/20Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors for lighting specific fittings of passenger or driving compartments; mounted on specific fittings of passenger or driving compartments
    • B60Q3/283Steering wheels; Gear levers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20845Modifications to facilitate cooling, ventilating, or heating for automotive electronic casings
    • H05K7/20881Liquid coolant with phase change
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/10Road Vehicles
    • B60Y2200/15Fork lift trucks, Industrial trucks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/40Special vehicles
    • B60Y2200/41Construction vehicles, e.g. graders, excavators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2400/00Special features of vehicle units
    • B60Y2400/30Sensors
    • B60Y2400/306Pressure sensors

Definitions

  • the present invention relates to a high-speed shuttle prevention system for industrial vehicles and construction equipment, and more particularly to an industrial vehicle that can prevent the rapid high-speed driving in the reverse direction when the gear is shifted in order to change the direction in the reverse direction during high-speed driving and A high speed shuttle prevention system for construction equipment.
  • construction equipment and industrial vehicles construction machinery such as forklifts and excavators, heavy equipment vehicles, etc.
  • the automatic transmission drive includes a torque converter connected to the engine flywheel.
  • the control unit senses this and energizes the reverse side solenoid valve of the transmission to execute the reverse shift without delay.
  • the problem to be solved by the present invention is to prevent damage to the transmission unit and driver's safety by preventing excessive driving of the transmission unit due to rapid change of direction and high-speed driving in the reverse direction when the gear is shifted for the shift in the reverse direction during high speed driving. It is to provide a high-speed shuttle prevention system for industrial vehicles and construction equipment to facilitate the wear, and to prevent tire wear.
  • High-speed shuttle prevention system for industrial vehicles and construction equipment for industrial vehicles and construction equipment for blocking and applying the transfer of the working fluid for the operation of the forward clutch, reverse clutch, the forward clutch portion.
  • Shift control unit for operating the forward / neutral / reverse shift stage
  • a speed sensor connected to the axle of the vehicle and detecting the vehicle speed; And receiving a signal from the shift control unit and the speed detection sensor, and according to the forward speed signal and the reverse signal input of the shift control unit and the current vehicle speed measured by the speed sensor, the forward side solenoid valve and the reverse side solenoid.
  • a transmission control unit for controlling the opening / closing operation of the valve and pre-input of a shift switching operation speed value for defining a point in time at which the shift is operated in accordance with the forward gear signal or the reverse gear signal input from the shift control unit during driving.
  • the transmission controller determines whether a forward or reverse signal is input from the shift operator to reverse driving during forward or backward driving.
  • the speed sensor The current vehicle speed input from the shifting If the current vehicle speed is equal to or greater than the shift switching operation speed value, the forward side solenoid valve and the reverse side solenoid valve are opened to switch to the neutral shift mode, and the current vehicle speed is the shift shift operation.
  • the forward clutch unit or the reverse clutch unit is controlled to be connected to the axle part by closing the forward side solenoid valve or the reverse side solenoid valve according to the forward forward signal or the reverse forward signal inputted from the shift control unit. It is done.
  • the transmission control unit a control board configured with a control circuit on the substrate; A lower case accommodating the control board therein; A connector electrically connected to the control circuit and electrically connecting the control circuit to the shift control unit, a speed detection sensor, an accelerator pedal switch, a brake pedal switch, a forward side solenoid valve and a reverse side solenoid valve; An upper case coupled to an open surface of the lower case and having a connector hole for accommodating the connector and exposing the connector to the outside; And it may include a sealing member interposed between the coupling portion of the upper case and the lower case.
  • High-speed shuttle prevention system for industrial vehicles and construction equipment is a transmission inspection indicator installed inside the vehicle; And an inner space into which the working fluid flows from the forward clutch portion or an inner space into which the working fluid flows from the reverse clutch portion, and which is supplied into the inner space of the forward clutch portion or the inner space of the reverse clutch portion.
  • 10% of the fluid pressure increases the pressure change of the inner space of the forward clutch portion or the inner space of the reverse clutch portion by the increase of the pressure from 0 to 100% with respect to 100% of the inner space of the forward clutch portion or the inner space of the reverse clutch portion.
  • a pressure measuring sensor which is set to output a pressure measuring value for each section when increased in units;
  • the transmission control unit receives a pressure measurement value for each section output from the pressure measuring sensor, and a current vehicle speed value measured at the speed detection sensor and each section at a time when the pressure measurement value for each section is input.
  • a transmission unit storing a transmission check data matched to each pressure measurement value and a timer counting a time, and a transmission check period for executing the transmission check based on the transmission check data stored in the storage unit is preset; ;
  • the transmission control unit stores the transmission inspection data in the storage unit at least once per day, and the transmission control unit opens the forward side solenoid valve and the reverse side solenoid valve in the process of switching to the neutral shift mode.
  • the high-speed shuttle prevention system for industrial vehicles and construction equipment further includes a cooling member accommodated in the lower case and in contact with the control board to cool the control board that generates heat.
  • the lower case includes a coupling slot provided in an inner space of the lower case for coupling the cooling member, and the cooling member is a cooling fluid receiving chamber having an hexahedron shape having an upper surface open.
  • a first flow path wall extending a predetermined length from a first side portion of the chamber toward the second side portion facing the first side portion, a predetermined length extending from the second side portion toward the first side portion and spaced apart from the first flow path wall; And a second flow path wall spaced apart from each other, wherein the first flow path wall and the second flow path wall are alternately arranged in one direction.
  • a cooling fluid receiving chamber in which a zigzag flow path is formed in an inner space of the cooling fluid receiving chamber;
  • a metal plate having a rectangular plate shape, the metal plate is seated on upper end portions of the first flow path wall and the second flow path wall, and is accommodated in an inner space of the cooling fluid receiving chamber, and is directed from an upper surface of the metal plate to an inner space direction of the cooling fluid receiving chamber.
  • a board cooling plate including a heat dissipation portion which protrudes concavely and is disposed between the first flow path wall and the second flow path wall, and has a heat trapping space which protrudes in a conical shape and is open toward the upper surface of the metal plate;
  • a fluid circulation pipe connected to an inlet part located at one end of the entire length of the flow path and an outlet part located at the other end of the entire length of the flow path for circulating a cooling fluid, and installed on the fluid circulation pipe to provide the cooling fluid.
  • a fluid circulation pump including a fluid circulation pump driven to circulate through the flow path and the fluid circulation pipe, and a heat exchanger installed on the fluid circulation pipe to exchange heat with the fluid discharged from the outlet.
  • the heat dissipation unit may be immersed in the cooling fluid supplied to the flow path and cooled by the cooling fluid. .
  • the high-speed shuttle prevention system for industrial vehicles and construction equipment when shifting the gear to the forward or reverse stage to switch the driving in the reverse direction during the forward driving or the backward driving, the sharp direction change in the gear shifted direction And high-speed driving in the reverse direction can be prevented, and excessive driving of the transmission section due to rapid change of direction and high-speed driving in the reverse direction can be prevented, thereby preventing driver's damage and impact caused by sudden change of driving direction, thereby promoting driver safety.
  • there is an advantage such that the wear of the tire can be prevented.
  • FIG. 1 is a block diagram conceptually showing the configuration of a high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment of the present invention.
  • FIGS. 2A and 2B are cross-sectional views and perspective views illustrating a configuration of a forward clutch unit and a reverse clutch unit of a transmission control unit of a high-speed shuttle prevention system for an industrial vehicle and construction equipment according to an embodiment of the present invention.
  • FIG 3 is an exploded perspective view for explaining the configuration of the transmission control unit of the high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment of the present invention.
  • FIG. 4 is a flowchart illustrating a process of implementing clipping speed control by a high speed shuttle prevention system for an industrial vehicle and construction equipment according to an embodiment of the present invention.
  • Figure 5 is a block diagram conceptually showing the configuration of a high-speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention.
  • FIG. 6 is a flow chart for explaining a process of the display of the transmission check by the high-speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention.
  • FIG. 7 is an exploded perspective view illustrating a high speed shuttle prevention system for an industrial vehicle and construction equipment according to another embodiment of the present invention.
  • FIG. 8 is a perspective view for explaining a fluid circulation means of the high-speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention.
  • FIG. 9 is a cross-sectional view showing a board cooling plate and a control board accommodated in the cooling water chamber of the high-speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention.
  • first and second may be used to describe various components, but the components should not be limited by the terms. The terms are used only for the purpose of distinguishing one component from another.
  • the first component may be referred to as the second component, and similarly, the second component may also be referred to as the first component.
  • FIG. 1 is a block diagram conceptually showing the configuration of a high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment of the present invention
  • Figures 2a and 2b is an industrial vehicle and construction site according to an embodiment of the present invention
  • 3 is a cross-sectional view and a perspective view for explaining the configuration of the forward clutch unit and the reverse clutch unit of the transmission control unit of the high-speed shuttle prevention system
  • FIG. 3 is a transmission control unit of the high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment of the present invention. It is the separated perspective view for demonstrating the structure of this.
  • the high-speed shuttle prevention system for industrial vehicles and construction equipment is a transmission unit 100, a shift operation unit 200, a speed sensor 300, a transmission control unit ( 400).
  • the transmission unit 100 includes a forward clutch unit 110, a reverse clutch unit 120, a forward side solenoid valve 130, a reverse side solenoid valve 140, a charging pump 150, and a main pressure valve 160. do.
  • the forward clutch unit 110 and the reverse clutch unit 120 are configured in a negative type and are configured identically to each other.
  • the forward clutch unit 110 and the reverse clutch unit 120 are arranged side by side while forming the same configuration in the forward and reverse first stage transmissions, and are installed between the engine power input side and the engine power output side that outputs engine power to the driving wheels.
  • the clutch shaft 10 is connected to the engine power input side.
  • the clutch shaft 10 has a hydraulic path 12 for supplying hydraulic pressure to one surface side of the clutch piston 30 therein, and the clutch drum 20 integrally formed at the outer diameter part to form a constant internal space. It is provided with a structure.
  • the clutch piston 30 is disposed in the one side space of the inner space of the clutch drum 20 to be able to move forward and backward.
  • the clutch piston 30 is driven by the hydraulic pressure coming into the hydraulic path 12 of the clutch shaft 10 and moves backward from the clutch pack 50, or the hydraulic pressure entering the hydraulic path 12 as described below. At the time of release, it moves forward by the elastic restoring force of the return spring 40 and at the same time serves to press the clutch pack 50.
  • the return spring 40 is compressively mounted between one side wall of the inner space of the clutch drum 20 and one surface of the clutch piston 30, and is compressed when the clutch piston 30 is reversed, and then the hydraulic path 12 When the hydraulic pressure flowing into the) is released to provide an elastic restoring force for pressing the clutch piston 30 toward the clutch pack (50).
  • the clutch pack 50 transmits power when the disk and the friction plate are closely coupled to each other, and blocks the power when separated from each other, and is disposed in the other space of the inner space of the clutch drum 20.
  • the clutch pack 50 is the reverse of the clutch piston 30 is separated from the clutch pack 50 by the pressure release of the clutch piston 30, that is, the hydraulic pressure entering the hydraulic path 12 of the clutch shaft 10.
  • the clutch piston 30, which has received the elastic restoring force of the return spring 40 when the hydraulic pressure is released, is coupled to press the clutch pack 50 again to reduce engine power. It becomes the state to convey.
  • the clutch gear 60 is disposed at the other end of the clutch drum 20, the clutch gear 60 is connected to the clutch pack 50 and at the same time rotatable through the bearing on the clutch shaft 10 Is supported, and serves to output the engine power to the driving wheel when the clutch pack 50 is coupled.
  • a piston guide 14 is mounted on an outer diameter portion of the clutch shaft 10 adjacent to the clutch drum 20, and the piston guide 14 is in contact with the clutch piston 30 and the clutch piston 30. It plays a role of guiding the linear movement of forward and backward.
  • axle portion 70 for changing the rotation direction is further connected to the clutch gear 60 of the reverse negative clutch assembly 200.
  • the transmission unit 100 blocks the forward driving or the backward driving according to the gear shift, and the forward clutch unit 110 and the reverse clutch When the supply of the working fluid and hydraulic pressure to the unit 120 is cut off, forward driving or reverse driving is applied according to the gear shift.
  • the forward side solenoid valve 130 blocks and applies the transfer of a working fluid for the operation of the forward clutch unit 110. To this end, the forward side solenoid valve 130 may open and close the hydraulic path of the forward clutch unit 110.
  • the reverse side solenoid valve 140 blocks and applies the transfer of the working fluid for the operation of the reverse clutch unit 120. To this end, the reverse side solenoid valve 140 may open and close the hydraulic path of the reverse clutch unit 120.
  • the charging pump 150 supplies the working fluid in the transmission toward the forward clutch unit 110 and the reverse clutch unit 120.
  • the main pressure valve 160 supplies the hydraulic fluid of the working fluid and the working fluid supplied from the charging pump 150 to the forward side solenoid valve 130 and the reverse side solenoid valve 140.
  • the shift control unit 200 is adopted as a gear control lever installed in a driver's seat of the vehicle and capable of operating forward / neutral / reverse shift stages, and when the driver shifts to one of the forward / neutral / reverse shift stages, the corresponding shift stage signal is transmitted to the transmission control unit. Is sent to 400.
  • the speed sensor 300 is connected to the axle portion 70 of the vehicle to detect the vehicle speed.
  • the axle portion 70 of the vehicle is connected to the output shaft of the transmission portion 100 is powered by the forward clutch portion 110 and the reverse clutch portion 120 of the transmission portion 100 to rotate the wheel of the vehicle It may include a reduction gear connected to the output shaft of the transmission unit 100 and the wheel of the vehicle.
  • the speed sensor 300 may be connected to the axle unit 70 to detect the rotational speed of the wheel of the vehicle to detect the vehicle speed.
  • the transmission control unit 400 receives a signal from the shift operation unit 200, the speed detection sensor 300, the accelerator pedal switch 600 of the vehicle, and the brake pedal switch 500 of the vehicle, and the shift operation unit 200. Controlling the opening and closing operation of the forward side solenoid valve 130 and the reverse side solenoid valve 140 according to the forward forward signal and the reverse forward signal input and the current vehicle speed measured by the speed sensor 300, A shift switching operation speed value for defining a point in time at which the shift is operated in accordance with the forward speed signal or the reverse speed signal input from the shift operation unit 200 while driving is input in advance. For example, the shift switching operation speed value may be set to 7 km.
  • the transmission control unit 400 determines whether a forward forward signal or a reverse signal is input from the shift operator 200 in order to switch the driving direction in the reverse direction during the forward driving or the backward driving. If it is input, it is determined whether the current vehicle speed input from the speed sensor 300 is equal to or less than the shift switching operating speed value, and if the current vehicle speed is equal to or greater than the shift switching operating speed value, the forward side solenoid valve 130 and The reverse side solenoid valve 140 is opened to switch to the neutral shift mode, and when the current vehicle speed decreases below the shift change operation speed value, the forward side solenoid according to the forward forward signal or the reverse forward signal input from the shift operator.
  • the forward clutch unit 110 or the reverse clutch unit 120 is closed by closing the valve 130 or the reverse solenoid valve 140. It may be controlled to be connected to the axle portion 70.
  • the neutral shift mode means a state in which the forward clutch unit 110 and the reverse clutch unit 120 are not connected to the axle unit 70, which is a forward side solenoid valve 130 and a reverse side solenoid valve 140. ) Is opened so that the pressure of the working fluid and the working fluid is supplied to the forward clutch unit 110 and the reverse clutch unit 120 so that the forward clutch unit 110 and the reverse clutch unit 120 are not connected to the axle unit 70. Not in condition. On the contrary, when any one of the forward clutch unit 110 and the reverse clutch unit 120 is closed and the other is open, the pressure of the working fluid and the working fluid is supplied to the forward clutch unit 110 or the reverse clutch unit 120. It becomes a state which can drive forward or backward connected with the axle part 70.
  • the transmission control unit 400 is installed on one side of the inside of the vehicle.
  • the transmission control unit 400 includes a control board 410, a lower case 420, a connector 440, an upper case 430, and a sealing member 450.
  • the control board 410 receives a signal from the shift control unit 200, the accelerator pedal switch 600, the brake pedal switch 500, and the speed sensor 300 on the substrate, and moves the solenoid valve 130 and the reverse side to the forward side.
  • a control circuit for controlling the opening and closing of the solenoid valve 140 is configured on the substrate.
  • the lower case 420 accommodates the control board 410 therein.
  • the lower case 420 may have a hexahedron shape in which a rectangular upper surface is opened, and the control board 410 may be inserted through the open upper surface.
  • Connector 440 is the control circuit is the shift control unit 200, the speed sensor 300, the accelerator pedal switch 600, the brake pedal switch 500, the forward side solenoid valve 130 and the reverse side solenoid valve ( 140) to be electrically connected.
  • the connector 440 is provided on one side of the control board 410 is electrically connected to the control circuit, the shift operation unit 200, the speed detection sensor 300, the accelerator pedal switch 600, the brake pedal switch ( 500), the forward side solenoid valve 130 and the reverse side solenoid valve 140 may be electrically connected through a cable having a connector.
  • the upper case 430 covers the open upper surface of the lower case 420 to protect the control board 410 accommodated in the lower case 420 from the outside.
  • the upper case 430 may have a quadrangular shape to cover the upper surface of the lower case 420, and a connector connection hole (not shown) may be provided at the center of the upper surface to expose the connector 440.
  • the sealing member 450 is interposed between the coupling parts of the upper case 430 and the lower case 420 to prevent foreign substances from flowing from the outside of the upper case 430 and the lower case 420.
  • the high-speed shuttle prevention system for industrial vehicles and construction equipment safely controls the shifting process to the forward or reverse stage for driving conversion in the reverse direction during the forward driving or the backward driving.
  • FIG. 4 is a flowchart illustrating a process of implementing shift control during driving by a high speed shuttle prevention system for an industrial vehicle and construction equipment according to an exemplary embodiment of the present invention.
  • the transmission control unit 400 determines whether the reverse shift signal is input from the shift operation unit 200 to switch to the reverse direction, that is, backward driving. Determine (S110).
  • the transmission control unit 400 determines whether the current vehicle speed input from the speed sensor 300 is a shift switching operation speed value, for example, the current vehicle speed is 7 km or more ( S120).
  • the transmission control unit 400 opens the forward side solenoid valve 130 and the reverse side solenoid valve 140 to move the forward clutch unit 110 and the reverse clutch unit. Switching to the neutral shift mode in which the working fluid and the pressure of the working fluid are supplied to 120 (S130).
  • the transmission control unit 400 determines whether the current vehicle speed input from the speed detection sensor 300 is less than the shift switching operating speed value, for example, 7 km (S140).
  • the transmission control unit 400 closes the reverse side solenoid valve 140 according to the reverse stage signal input from the shift control unit 200 so that the reverse clutch unit 120 is connected to the axle unit 70. (S150).
  • the gear is shifted when shifting the gear to the forward or reverse stage to switch the driving in the reverse direction during the forward driving or backward driving It is possible to prevent sudden change of direction in the direction and high speed driving in the reverse direction, and to prevent excessive driving of the transmission part 100 due to rapid change of direction and high speed driving in the reverse direction, thereby causing damage and rapid running of the transmission unit 100. There is an advantage of preventing the impact caused by the change of direction to promote the safety of the driver, to prevent the wear of the tire.
  • FIG. 5 is a block diagram conceptually showing a configuration of a high speed shuttle prevention system for an industrial vehicle and construction equipment according to another embodiment of the present invention
  • FIG. 6 is a high speed shuttle for an industrial vehicle and construction equipment according to another embodiment of the present invention. It is a flowchart for explaining the process of implementing the display of transmission check by the prevention system.
  • the high-speed shuttle prevention system for industrial vehicles and construction equipment except that the transmission further includes a transmission check indicator 800 and the pressure measuring sensor 900 of the present invention. Since the same as the configuration of the high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment will be described below with reference to the transmission check indicator 800 and the pressure measuring sensor 900.
  • Transmission check indicator 800 is installed inside the vehicle.
  • the transmission check indicator 800 may be an LED configured to emit red light.
  • the pressure measuring sensor 900 is connected to an internal space into which the working fluid flows from the forward clutch unit 110 or an internal space into which the working fluid flows from the reverse clutch unit 120, and the forward clutch unit 110 is connected to the internal space.
  • the pressure measuring sensor 900 may output the pressure measurement value 10%, the pressure measurement value 20%, the pressure measurement value 20%, the pressure measurement value 30%, ⁇ ⁇ the pressure measurement value 100% when the fluid pressure increases at intervals of 10%.
  • the pressure measurement values output at the time intervals increased by 10% mean the pressure measurement values for each section.
  • the pressure measuring sensor 900 may be connected to the internal space of the clutch drum 20 of the forward clutch unit 110.
  • the transmission controller 400 may receive a pressure measurement value for each section output from the pressure measuring sensor 900, and may further include a storage unit 460 and a timer 470.
  • the storage unit 460 checks the transmission in which the current vehicle speed value measured by the speed sensor 300 and the pressure measurement value for each section are matched when the pressure measurement value for each section is input to the transmission control unit 400. The data is saved.
  • the storage unit 460 may be configured in the control board 410 of the transmission control unit 400, and may be in the form of RAM.
  • the timer 470 counts time and may be provided to count when the transmission inspection data is stored in the storage unit 460, for example, a date when the transmission inspection data is stored.
  • the transmission control unit 400 is previously set a transmission check period for executing the transmission check based on the transmission check data stored in the storage unit 460, and transmits the transmission check data to the storage unit 460 at least once per day. Can be set to save.
  • the transmission control unit 400 may store the transmission check data in the storage unit 460 at a predetermined time of day.
  • the transmission inspection period may be set to a time point in which the transmission inspection data for one week is stored, and in this case, the latest transmission inspection cycle may be the seventh time point counting the day after the previous transmission inspection period as the first day. have.
  • the transmission control unit 400 in the process of switching to the neutral shift mode by opening the forward-side solenoid valve 130 and the reverse-side solenoid valve 140 during the process of implementing the shift control while driving the vehicle, the storage The unit 460 stores the pressure measurement value for each section and the vehicle speed value matched with the pressure measurement value for each section, and then determines whether the current time point is the transmission inspection period, and if the transmission inspection period, the previous transmission inspection period. Compares the previous transmission check data and the latest transmission check data checked in the current transmission check cycle to determine whether the previous transmission check data and the latest transmission check data are different, and the previous transmission check data and the latest transmission check data are different. In this case, it is possible to execute a control to emit the transmission check indicator 800.
  • the forward side Opening the solenoid valve 130 and the reverse side solenoid valve 140 is executed in step S130 to switch to the neutral shift mode.
  • the transmission control unit 400 stores the transmission.
  • the unit 460 stores the vehicle pressure value matched with the pressure measurement value for each section and the pressure measurement value for each section (S131).
  • the previous transmission check data in the storage unit 460 identified in the previous transmission check period and the current transmission check period checked in the storage unit 460 are compared, that is, the recently updated transmission inspection data, It is determined whether the previous transmission check data and the latest transmission check data are different (S133).
  • the transmission controller 400 emits the transmission check light 800 (S134).
  • the transmission control unit 400 compares the previous transmission check data and the latest transmission check data, the vehicle speed value corresponding to the pressure measurement value for each section in each transmission check data is higher than the previous transmission check data in the latest transmission check data. If it is confirmed that it is high, it is determined that the previous transmission check data and the latest transmission check data are different.
  • the high-speed shuttle prevention system for industrial vehicles and construction equipment measures the pressure measurement value of the working fluid supplied to the forward clutch unit 110 or the reverse clutch unit 120 according to a predetermined schedule and The current vehicle speed value measured at the time when the pressure measurement value is measured may be checked at regular intervals to determine whether the latest vehicle speed value is measured higher than the previous vehicle speed value.
  • the recent vehicle speed value measured higher than the previous vehicle speed value means that the braking force of the vehicle is lowered, and that the braking force of the vehicle is lowered to supply the working fluid to the forward clutch unit 110 or the reverse clutch unit 120. It means that the performance of the fluid supply means, largely the performance of the transmission unit 100, while the supply of the working fluid by the fluid supply means such as the charging pump 150 and the main pressure valve 160 is not smooth. do.
  • the driver can easily confirm that the braking force of the vehicle is lowered during the shift during high-speed driving, the braking force of the vehicle is lowered
  • the driver can immediately check the state even while the vehicle is driving. Accordingly, the driver immediately recognizes a state in which the braking force of the vehicle is lowered, thereby quickly performing maintenance of the transmission unit 100.
  • FIG. 7 is an exploded perspective view illustrating a high speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention
  • Figure 8 is a high speed shuttle for industrial vehicles and construction equipment according to another embodiment of the present invention
  • 9 is a perspective view illustrating a fluid circulation means of the prevention system
  • FIG. 9 illustrates a board cooling plate and a control board accommodated in a cooling water chamber of a high speed shuttle prevention system for an industrial vehicle and construction equipment according to another embodiment of the present invention. It is sectional drawing shown.
  • the transmission control unit 400 is the lower case to cool the control board 410 is heat generated 420 is the same as the high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment of the present invention except that it further includes a cooling member 700 accommodated in contact with the control board 410
  • the cooling member 700 will be described.
  • the cooling member 700 includes a cooling fluid receiving chamber 710, a board cooling plate 720, and a fluid circulation means 730.
  • the cooling fluid accommodating chamber 710 has an hexahedron shape having an open top surface, and includes a first flow path wall 711 and a second flow path wall 712.
  • the first flow path wall 711 extends from the first side portion 710a of the cooling fluid receiving chamber 710 toward the second side portion 710b facing the first side portion 710a. At this time, the ends of the first flow path wall 711 facing the second side surface portion 710b are spaced apart without contacting the second side surface portion 710b.
  • the second flow path wall 712 extends from the second side surface part 710b toward the first side surface part 710a and is spaced apart from the first flow path wall 711 by a predetermined distance. At this time, the end of the second flow path wall 712 facing the first side portion 710a is also spaced apart without contacting the first side portion 710a.
  • the first flow path wall 711 and the second flow path wall 712 are alternately arranged in a direction perpendicular to the longitudinal direction of the first flow path wall 711 and the second flow path wall 712 to form a cooling fluid receiving chamber (
  • a zigzag-shaped flow path 713 is formed in the inner space of the 710, and the height of the first flow path wall 711 and the second flow path wall 712 is the height of the first side portion 710a and the second side portion 710b. Formed lower.
  • the board cooling plate 720 is a metal plate forming a square plate shape.
  • the board cooling plate 720 is seated on the upper end of the first flow path wall 711 and the second flow path wall 712 is accommodated in the interior space of the cooling fluid receiving chamber 710.
  • the board cooling plate 720 includes a heat dissipation unit 721.
  • the heat dissipation part 721 is concavely protruded from the upper surface of the board cooling plate 720 in the direction of the inner space of the cooling fluid receiving chamber 710 and is located between the first flow path wall 711 and the second flow path wall 712. It protrudes in a conical shape and has a heat collecting space 721a open in the direction of the upper surface of the board cooling plate 720 inside.
  • the heat dissipation unit 721 is immersed in the cooling fluid supplied to the flow path 713 in the cooling fluid receiving chamber 710 and cooled.
  • the control board 410 is located on the upper surface of the board cooling plate 720 so that the control board 410 is accommodated in the cooling fluid receiving chamber 710, wherein the control board 410 and the board cooling plate 720
  • the heat dissipating part 721 heats up the space collected from the control board 410 when the control board 410 is heated and the open portion of the heat collecting space 721a is opposed to the control board 410. Can be captured through).
  • the fluid circulation means 730 circulates the cooling fluid in the flow path 713 formed in the cooling fluid receiving chamber 710.
  • the fluid circulation means 730 includes a fluid circulation tube 731, a fluid circulation pump 732, and a heat exchanger 733.
  • the fluid circulation tube 731 is connected to an inlet portion 7131 located at one end of the entire length of the flow path 713 and an outlet portion 7122 located at the other end of the entire length of the flow path 713 to circulate the cooling fluid. Let's do it.
  • the fluid circulation pump 732 is installed on the fluid circulation tube 731 and is driven to circulate the cooling fluid to the flow path 713 and the fluid circulation tube 731.
  • the fluid circulation means 730 is disposed outside the cooling fluid receiving chamber 710 and is accommodated in the lower case 420 together with the cooling fluid receiving chamber 710.
  • the high-speed shuttle prevention system for industrial vehicles and construction equipment by heating and repeated control by the outside air in the closed space inside the upper case 430 and the lower case 420 It is possible to quickly cool the control board 410 of the transmission control unit 400 generated by heat generation.
  • the cooling fluid circulates through the flow path 713 and the fluid circulation tube 731 formed in the cooling fluid receiving chamber 710. At this time, the cooling fluid is pumped and circulated by the fluid circulation pump 732, the cooling fluid introduced through the fluid circulation pipe 731 at the inlet portion 7141 of the flow path 713 is the inlet portion ( It moves zigzag from 7131 toward the exit portion 7142.
  • the board cooling plate 720 When the cooling fluid moves along the flow path 713, the board cooling plate 720 is cooled to a temperature lower than the temperature inside the lower case 420 and the upper case 430 by the cooling fluid, and the cooled board cooling plate 720 The heat generated control board 410 is cooled by the cooled board cooling plate 720.
  • the heat generated control board 410 emits heat to the surroundings, wherein the heat emitted from the control board 410 is formed in the board cooling plate 720, the heat radiating portion facing the open portion on the control board 410
  • the heat dissipation part 721 is rapidly cooled because the heat dissipation part 721 is introduced into the heat collecting space 721a of the 721 and is collected, and the heat dissipation part 721 is submerged in the cooling fluid moving along the flow path 713.
  • control board 410 contacts the surface of the board cooling plate 720 to exchange heat with the board cooling plate 720, and collects heat emitted from the control board 410 to radiate the collected heat to the heat dissipation unit 721.
  • the control board 410 can be cooled quickly through the cooling process.
  • the cooling fluid discharged from the outlet portion 7122 of the flow path 713 is discharged in a state in which the temperature rises by heat exchange with the control board 410, and the cooling fluid whose temperature rises flows into the internal passage of the fluid circulation pipe 731.
  • the cooling fluid is moved in the direction of the heat exchanger, the temperature of the fluid flowing into the inner passage of the fluid circulation pipe 731 is increased in the heat exchanger (733) to be cooled.
  • the cooled fluid is pumped by the fluid circulation pump 732 and then moved to the inlet portion 7141 of the flow path 713 through the fluid circulation pipe 731 to be supplied to the flow path 713, and to the flow path 713.
  • the supplied cooling fluid again moves along the flow path 713 in the direction of the outlet portion 7142 of the flow path 713.
  • the control board 410 of the transmission control unit 400 can be rapidly cooled at all times through the circulation of the fluid, so that the heating and the high ambient temperature are caused by the repeated control of the transmission control unit 400 during the operation of the industrial vehicle.
  • the transmission control unit 400 may maintain a stable temperature without heat at all times even in an environment such as heat generation according to FIG. 1, thereby preventing failure and control error of the transmission control unit 400 due to heat generation of the transmission control unit 400.
  • the outer surface of the lower case 420 and the upper case 430 of the transmission control unit 400 of the high-speed shuttle prevention system for industrial vehicles and construction equipment for industrial vehicles and construction equipment according to embodiments of the present invention may be formed so as to effectively achieve the prevention and removal of adhesion.
  • the antifouling coating composition includes alkanolamide and ampopropionate in a molar ratio of 1: 0.01 to 1: 2, and the total content of alkanolamide and ampopropionate is 1 to 10 based on the total aqueous solution. Weight percent.
  • the alkanolamide and ampopropionate have a molar ratio of 1: 0.01 to 1: 2, and when the molar ratio is out of the above range, the coating property of the substrate decreases or the moisture adsorption of the surface after application increases the coating film. There is a problem that is eliminated.
  • the alkanolamide and ampopropionate have a problem in that 1 to 10% by weight of the total composition aqueous solution is preferred. If the content is less than 1% by weight, the applicability of the substrate is lowered. Precipitation is likely to occur due to an increase.
  • the final coating film thickness on the substrate is preferably 500 to 2000 kPa, more preferably 1000 to 2000 kPa. If the thickness of the coating film is less than 500 kPa, there is a problem of deterioration in the case of high temperature heat treatment, and if the thickness of the coating film exceeds 2000 kPa, crystal precipitation of the coated surface is liable to occur.
  • the present antifouling coating composition may be prepared by adding 0.1 mol of alkanolamide and 0.05 mol of ampopropionate to 1000 ml of distilled water, followed by stirring.
  • the anti-corrosion coating layer is formed on the surface of the clutch shaft 10 of the transmission unit 100 of the high-speed shuttle prevention system for industrial vehicles and construction equipment according to the embodiments of the present invention.
  • the surface coating material for forming the anti-corrosion coating layer is composed of 20% by weight of toil triazole, 15% by weight of benzimidazole, 10% by weight of trioctylamine, 15% by weight of hafnium, 40% by weight of aluminum oxide. It consists of 8 micrometers.
  • Tolyltriazole, benzimizol and trioctylamine serve as corrosion protection and discoloration prevention.
  • Hafnium is a corrosion-resistant transition metal element that serves to have excellent water resistance and corrosion resistance.
  • Aluminum oxide is added for the purpose of fire resistance, chemical stability, and the like.
  • the sealing member 450 of the transmission control unit 400 of the high-speed shuttle prevention system for industrial vehicles and construction equipment may be made of a rubber material, the raw material content ratio of the sealing member 450 Is mixed with 60% by weight of rubber, 33 to 36% by weight of carbon black, 2 to 5% by weight of antioxidant, and 1 to 3% by weight of sulfur as an accelerator.
  • Carbon black is added to increase the wear resistance, but if the content is less than 33% by weight, the elasticity and abrasion resistance is reduced, if the content exceeds 36% by weight, the rubber content of the main component is relatively small, there is a fear that the elastic force is lowered , 33 to 36% by weight.
  • Antioxidants add 2-5% by weight of 3C (N-PHENYL-N'-ISOPROPYL-P-PHENYLENEDIAMINE) or RD (POLYMERIZED 2,2,4-TRIMETHYL-1,2-DIHYDROQUINOLINE) If it is less than the weight%, the product is easy to oxidize, and if it is added too much, if it exceeds 5 weight%, the rubber content of the main component is relatively small, and the elastic force may be reduced. ⁇ 5% by weight is appropriate.
  • Sulfur, an accelerator is mixed with 1-3 wt%. Less than 1% by weight is a slight vulcanization effect in the heating step during molding, so 1% by weight or more is added. If it exceeds 3% by weight, the content of rubber, which is a main component, is relatively low, and there is a possibility that the elastic force may drop, so 1 to 3% by weight is appropriate.
  • the present invention is reinforced with synthetic rubber having elasticity in various directions, so that durability is improved, and thus, the life of the sealing member 450 is increased.
  • the shift operation unit 200 is coated with a fragrance substance having a function such as respiratory disease treatment, thereby exhibiting effects on fatigue recovery, health promotion, and the like of the user.
  • the fragrance material may be mixed with a functional oil, the mixing ratio of the fragrance is 95 to 97% by weight of the functional oil is mixed 3 to 5% by weight, the functional oil 50% by weight of Tangerine (Tangerine oil), palmitore It consists of 50% by weight of palmitoleic acid oil.
  • a functional oil the mixing ratio of the fragrance is 95 to 97% by weight of the functional oil is mixed 3 to 5% by weight, the functional oil 50% by weight of Tangerine (Tangerine oil), palmitore It consists of 50% by weight of palmitoleic acid oil.
  • the functional oil is preferably 3 to 5% by weight relative to the perfume. If the mixing ratio of the functional oil is less than 3% by weight, the effect is insignificant. If the mixing ratio of the functional oil is more than 3 to 5% by weight, the function thereof is not greatly improved while the manufacturing cost is greatly increased.
  • Tangerine oil among functional oils include citronellol, linalool and cital as main chemicals, and it is effective in relieving stress through antiseptic, antispasmodic and sedative effects.
  • Palmitoleic acid oil is an antioxidant that is good for dry or aged skin and has excellent effects on cell regeneration, sterilization and skin inflammation treatment.
  • the functional oil is coated on the shift operation unit 200, it serves to contribute to worker's fatigue recovery, health promotion, and the like.

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  • Control Of Transmission Device (AREA)

Abstract

A transmission control part of a high speed shuttle prevention system for an industrial vehicle and construction equipment of the present invention, determines whether a forward stage signal or a backward stage signal is input from a shift operation part in order to switch driving, while driving in a forwards or backwards direction, to an opposite direction, and determines, when the forward stage signal or the backward stage signal is input while driving, whether current vehicle speed input from a speed sensor is equal to or less than a shift switching operation speed value so as to open, when the current vehicle speed is equal to or greater than the shift switching operation speed value, a forward side solenoid valve and a backward side solenoid valve in order to switch to a neutral shift mode, and to close, when the current vehicle speed decreases below the shift switching operation speed value, the forward side solenoid valve or the backward side solenoid valve, according to the forward stage signal or the backward stage signal input from the shift operation part, in order to control a forward clutch part or a backward clutch part to connect to an axle part.

Description

건설장비용 고속 셔틀 방지시스템High speed shuttle prevention system for construction equipment
본 발명은 산업차량 및 건설장비용 고속 셔틀 방지시스템에 관한 것으로, 더욱 상세하게는 고속 주행 중 역방향으로의 방향 전환을 위해 기어가 변속될 때 역방향으로의 급격한 고속 주행을 방지할 수 있는 산업차량 및 건설장비용 고속 셔틀 방지시스템에 관한 것이다.The present invention relates to a high-speed shuttle prevention system for industrial vehicles and construction equipment, and more particularly to an industrial vehicle that can prevent the rapid high-speed driving in the reverse direction when the gear is shifted in order to change the direction in the reverse direction during high-speed driving and A high speed shuttle prevention system for construction equipment.
건설장비 및 산업 차량(지게차, 굴삭기 등과 같은 건설기계, 중장비 차량 등)은 엔진의 출력이 일정하기 때문에 주행방향을 전환하거나 주행속도를 바꾸기 위한 변속기인 자동변속기 구동장치를 필수적으로 장착하고 있고, 이 자동변속기 구동장치에는 엔진 플라이휠과 연결되는 토크컨버터가 포함되어 있다.Since construction equipment and industrial vehicles (construction machinery such as forklifts and excavators, heavy equipment vehicles, etc.) have a constant engine output, they are essentially equipped with an automatic transmission driving device, which is a transmission for changing the driving direction or changing the driving speed. The automatic transmission drive includes a torque converter connected to the engine flywheel.
이에, 운전자가 변속레버를 조작하면, 해당 변속단의 변속을 위한 유압이 트랜스미션의 클러치부로 전달되고, 이와 동시에 토크컨버터를 통해 전달된 엔진 동력이 트랜스미션을 통해 차축으로 전달된다.Thus, when the driver operates the shift lever, the hydraulic pressure for shifting the shift stage is transmitted to the clutch unit of the transmission, and at the same time, the engine power transmitted through the torque converter is transmitted to the axle through the transmission.
한편, 지게차의 경우 운전자가 전후진레버를 전진위치에서 후진위치로 조작하면 제어부가 이를 감지하여 트랜스미션의 후진측 솔레노이드밸브를 통전시킴으로써 지체없이 후진변속을 실행하게 된다.On the other hand, in the case of a forklift, when the driver operates the forward and backward levers from the forward position to the reverse position, the control unit senses this and energizes the reverse side solenoid valve of the transmission to execute the reverse shift without delay.
그런데, 지게차가 고속 주행 도중에 이러한 지체 없는 변속과정이 실행되면 트랜스미션이 무리하게 구동되어 큰 충격이 발생될 수 있고, 급격한 주행 방향 변경으로 인해 타이어마모가 심해지는 문제가 발생된다.However, when the forklift is subjected to such a delay-free shifting process while driving at high speed, the transmission may be excessively driven and a large shock may be generated, resulting in a serious tire wear due to a sudden change in driving direction.
따라서 본 발명이 해결하고자 하는 과제는 고속 주행 중에 역방향으로의 주행 전환을 위해 기어가 변속될 때 급격한 방향 전환 및 역방향으로의 고속 주행에 따른 변속기부의 무리한 구동을 방지하여 변속기부의 훼손 및 운전자의 안전을 도모하고, 타이어의 마모를 방지할 수 있도록 한 산업차량 및 건설장비용 고속 셔틀 방지시스템을 제공하는데 있다.Therefore, the problem to be solved by the present invention is to prevent damage to the transmission unit and driver's safety by preventing excessive driving of the transmission unit due to rapid change of direction and high-speed driving in the reverse direction when the gear is shifted for the shift in the reverse direction during high speed driving. It is to provide a high-speed shuttle prevention system for industrial vehicles and construction equipment to facilitate the wear, and to prevent tire wear.
본 발명의 일 실시예에 따른 산업차량 및 건설장비용 산업차량 및 건설장비용 고속 셔틀 방지시스템은 전진클러치부, 후진클러치부, 상기 전진클러치부의 작동을 위한 작동유체의 이송을 차단 및 인가하기 위한 전진측 솔레노이드밸브, 상기 후진클러치부의 작동을 위한 작동유체의 이송을 차단 및 인가하기 위한 후진측 솔레노이드밸브, 상기 작동유체를 상기 전진클러치부 및 후진클러치부 방향으로 공급하는 차징펌프, 상기 차징펌프로부터 공급되는 작동유체 및 작동유체의 유압을 상기 전진측 솔레노이드밸브 및 후진측 솔레노이드밸브로 공급하는 메인압력밸브를 포함하는 변속기부; 전진/중립/후진 변속단 조작을 위한 변속조작부; 차량의 액슬부에 연결되어 차량 속도를 감지하는 스피드감지센서; 및 상기 변속조작부 및 상기 스피드감지센서로부터 신호를 입력받고, 상기 변속조작부의 전진단 신호 및 후진단 신호 입력과 상기 스피드감지센서에 의해 측정되는 현재 차량속도에 따라 상기 전진측 솔레노이드밸브 및 후진측 솔레노이드밸브의 개폐동작을 제어하고, 주행 중 상기 변속조작부로부터 입력되는 전진단 신호 또는 후진단 신호에 따라 변속을 가동하는 시점을 규정하는 변속전환가동속도값이 미리 입력되어 있는 트랜스미션제어부를 포함하고, 상기 트랜스미션제어부는 전진 주행 또는 후진 주행 중 역방향으로의 주행 전환을 위해 상기 변속조작부로부터 전진단 신호 또는 후진단 신호가 입력되는지 판단하고, 주행 중 상기 전진단 신호 또는 후진단 신호가 입력되면 상기 스피드감지센서로부터 입력되는 현재 차량속도가 상기 변속전환가동속도값 이하인지 여부를 판단하여, 현재 차량속도가 상기 변속전환가동속도값 이상이면 상기 전진측 솔레노이드밸브 및 후진측 솔레노이드밸브를 개방하여 중립변속모드로 전환하고, 현재 차량속도가 상기 변속전환가동속도값 미만으로 감속되면 상기 변속조작부로부터 입력된 전진단 신호 또는 후진단 신호에 따라 상기 전진측 솔레노이드밸브 또는 후진측 솔레노이드밸브를 닫아서 상기 전진클러치부 또는 후진클러치부가 액슬부에 연결되도록 제어하는 것을 특징으로 한다.High-speed shuttle prevention system for industrial vehicles and construction equipment for industrial vehicles and construction equipment according to an embodiment of the present invention for blocking and applying the transfer of the working fluid for the operation of the forward clutch, reverse clutch, the forward clutch portion. Forward side solenoid valve, a reverse side solenoid valve for blocking and applying the transfer of the working fluid for the operation of the reverse clutch, a charging pump for supplying the working fluid in the direction of the forward clutch and the reverse clutch, from the charging pump A transmission part including a supplied working fluid and a hydraulic pressure of the working fluid to the forward side solenoid valve and the reverse side solenoid valve; Shift control unit for operating the forward / neutral / reverse shift stage; A speed sensor connected to the axle of the vehicle and detecting the vehicle speed; And receiving a signal from the shift control unit and the speed detection sensor, and according to the forward speed signal and the reverse signal input of the shift control unit and the current vehicle speed measured by the speed sensor, the forward side solenoid valve and the reverse side solenoid. And a transmission control unit for controlling the opening / closing operation of the valve and pre-input of a shift switching operation speed value for defining a point in time at which the shift is operated in accordance with the forward gear signal or the reverse gear signal input from the shift control unit during driving. The transmission controller determines whether a forward or reverse signal is input from the shift operator to reverse driving during forward or backward driving. When the forward or backward signal is input during driving, the speed sensor The current vehicle speed input from the shifting If the current vehicle speed is equal to or greater than the shift switching operation speed value, the forward side solenoid valve and the reverse side solenoid valve are opened to switch to the neutral shift mode, and the current vehicle speed is the shift shift operation. When the speed decreases below the speed value, the forward clutch unit or the reverse clutch unit is controlled to be connected to the axle part by closing the forward side solenoid valve or the reverse side solenoid valve according to the forward forward signal or the reverse forward signal inputted from the shift control unit. It is done.
일 실시예로, 상기 트랜스미션제어부는, 기판상에 제어회로가 구성된 제어보드; 상기 제어보드를 내부에 수용하는 하부케이스; 상기 제어회로와 전기적으로 연결되고, 상기 제어회로를 상기 변속조작부, 스피드감지센서, 가속페달스위치, 브레이크페달스위치, 전진측 솔레노이드밸브 및 후진측 솔레노이드밸브와 전기적으로 연결시키기 위한 커넥터; 상기 하부케이스의 개방된 면에 결합되고, 상기 커넥터를 수용하고 상기 커넥터를 외부로 노출시키는 커넥터구멍이 구비되는 상부케이스; 및 상기 상부케이스 및 하부케이스의 결합부분 사이에 개재되는 실링부재를 포함할 수 있다.In one embodiment, the transmission control unit, a control board configured with a control circuit on the substrate; A lower case accommodating the control board therein; A connector electrically connected to the control circuit and electrically connecting the control circuit to the shift control unit, a speed detection sensor, an accelerator pedal switch, a brake pedal switch, a forward side solenoid valve and a reverse side solenoid valve; An upper case coupled to an open surface of the lower case and having a connector hole for accommodating the connector and exposing the connector to the outside; And it may include a sealing member interposed between the coupling portion of the upper case and the lower case.
본 발명의 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템은 차량의 내부에 설치되는 변속기점검표시등; 및 상기 전진클러치부에서 상기 작동유체가 유입되는 내부공간 또는 상기 후진클러치부에서 상기 작동유체가 유입되는 내부공간 연결되어, 상기 전진클러치부의 내부공간 또는 상기 후진클러치부의 내부공간으로 공급되는 작동유체의 압력의 증가에 의한 상기 전진클러치부의 내부공간 또는 후진클러치부의 내부공간의 압력변화를 상기 전진클러치부의 내부공간 또는 후진클러치부의 내부공간 면적 100%에 대해 0~100%로 증가하는 유체압력을 10% 단위로 증가한 때의 각 구간별 압력측정값을 출력하도록 설정되는 압력측정센서를 더 포함하고;High-speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention is a transmission inspection indicator installed inside the vehicle; And an inner space into which the working fluid flows from the forward clutch portion or an inner space into which the working fluid flows from the reverse clutch portion, and which is supplied into the inner space of the forward clutch portion or the inner space of the reverse clutch portion. 10% of the fluid pressure increases the pressure change of the inner space of the forward clutch portion or the inner space of the reverse clutch portion by the increase of the pressure from 0 to 100% with respect to 100% of the inner space of the forward clutch portion or the inner space of the reverse clutch portion. And a pressure measuring sensor which is set to output a pressure measuring value for each section when increased in units;
상기 트랜스미션제어부는, 상기 압력측정센서에서 출력되는 상기 각 구간별 압력측정값을 입력받고, 상기 각 구간별 압력측정값이 입력되는 시기에 상기 스피드감지센서에서 측정되는 현재 차량속도값과 상기 각 구간별 압력측정값이 매칭된 변속기점검데이터가 저장되는 저장부, 및 시간을 카운팅하는 타이머를 포함하고, 상기 저장부에 저장된 변속기점검데이터를 기초로 변속기점검을 실행하기 위한 변속기점검주기가 미리 설정되며;The transmission control unit receives a pressure measurement value for each section output from the pressure measuring sensor, and a current vehicle speed value measured at the speed detection sensor and each section at a time when the pressure measurement value for each section is input. A transmission unit storing a transmission check data matched to each pressure measurement value and a timer counting a time, and a transmission check period for executing the transmission check based on the transmission check data stored in the storage unit is preset; ;
상기 트랜스미션제어부는 상기 변속기점검데이터를 요일별로 적어도 1회 상기 저장부에 저장하고, 상기 트랜스미션제어부는 상기 전진측 솔레노이드밸브 및 후진측 솔레노이드밸브를 개방하여 중립변속모드로 전환하는 과정에서, 상기 저장부에 상기 각 구간별 압력측정값 및 각 구간별 압력측정값과 매칭되는 차량속도값을 저장하고 이어서 현재 시점이 상기 변속기점검주기인지 여부를 판단하고, 변속기점검주기이면 이전 변속기점검주기에서 확인되었던 이전 변속기점검데이터와 현재 변속기점검주기에 확인되는 최근 변속기점검데이터를 비교하여 이전 변속기점검데이터 및 최근 변속기점검데이터가 상이한지 여부를 판단하고, 이전 변속기점검데이터 및 최근 변속기점검데이터가 상이하면 상기 변속기점검표시등을 발광시키는 제어를 실행할 수 있다.The transmission control unit stores the transmission inspection data in the storage unit at least once per day, and the transmission control unit opens the forward side solenoid valve and the reverse side solenoid valve in the process of switching to the neutral shift mode. Store the vehicle speed value matched with the pressure measurement value for each section and the pressure measurement value for each section, and then determine whether the current time point is the transmission inspection period, and if the transmission inspection period is the previous one identified in the previous transmission inspection period, By comparing the transmission check data and the latest transmission check data checked in the current transmission check cycle, it is determined whether the previous transmission check data and the latest transmission check data are different, and if the previous transmission check data and the latest transmission check data are different, the transmission check Execute control to light indicator Can.
본 발명의 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템은 상기 트랜스미션제어부는 발열되는 제어보드를 냉각시키기 위해 상기 하부케이스 내부에 수용되어 상기 제어보드와 접촉되는 냉각부재를 더 포함하고, 상기 하부케이스는 상기 냉각부재가 결합되기 위해 하부케이스의 내부공간에 구비되는 결합슬롯을 포함하고, 상기 냉각부재는, 상면이 개방된 육면체 형상으로 구비되는 냉각유체수용챔버로서, 상기 냉각유체수용챔버의 제1 측면부로부터 상기 제1 측면부에 마주하는 제2 측면부를 향해 일정 길이 연장된 제1 유로벽, 상기 제2 측면부로부터 상기 제1 측면부를 향해 일정 길이 연장되고 상기 제1 유로벽과 일정 간격 이격되게 배치되는 제2 유로벽을 포함하고, 상기 제1 유로벽 및 제2 유로벽은 교번하여 일방향으로 배열되어 상기 냉각유체수용챔버의 내부공간에 지그재그 형태의 유로가 형성되어 있는 냉각유체수용챔버; 사각 플레이트 형상을 이루는 금속판이고, 상기 제1 유로벽 및 제2 유로벽의 상단부에 안착되어 상기 냉각유체수용챔버의 내부공간에 수용되고, 상기 금속판의 상면으로부터 상기 냉각유체수용챔버의 내부공간 방향으로 오목하게 돌출되어 상기 제1 유로벽 및 제2 유로벽 사이에 위치하며 원뿔 형상으로 돌출되어 상기 금속판의 상면부 방향으로 열려 있는 열포집공간을 갖는 방열부를 포함하는 보드냉각판; 상기 유로의 전체 길이 중 일측 끝에 위치하는 입구부 및 상기 유로의 전체 길이 중 타측 끝에 위치하는 출구부에 연결되어 냉각유체를 순환시키기 위한 유체순환관, 상기 유체순환관 상에 설치되어 상기 냉각유체를 상기 유로 및 유체순환관에 순환시키기 위해 구동되는 유체순환펌프, 및 상기 유체순환관 상에 설치되어 상기 출구부로부터 배출되는 유체와 열교환하는 열교환기를 포함하는 유체순환수단을 포함하고, 상기 제어보드는 상기 보드냉각판과 밀착하도록 상기 보드냉각판의 상면에 안착되어 상기 냉각유체수용챔버 내에 수용되고, 상기 열포집공간의 열린 부분은 상기 제어보드와 대향되어 발열되는 제어보드로부터 방출되는 열을 포집하며, 상기 방열부는 상기 유로에 공급되는 냉각유체의 수중에 잠겨서 냉각유체에 의해 냉각될 수 있다.The high-speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention further includes a cooling member accommodated in the lower case and in contact with the control board to cool the control board that generates heat. The lower case includes a coupling slot provided in an inner space of the lower case for coupling the cooling member, and the cooling member is a cooling fluid receiving chamber having an hexahedron shape having an upper surface open. A first flow path wall extending a predetermined length from a first side portion of the chamber toward the second side portion facing the first side portion, a predetermined length extending from the second side portion toward the first side portion and spaced apart from the first flow path wall; And a second flow path wall spaced apart from each other, wherein the first flow path wall and the second flow path wall are alternately arranged in one direction. A cooling fluid receiving chamber in which a zigzag flow path is formed in an inner space of the cooling fluid receiving chamber; A metal plate having a rectangular plate shape, the metal plate is seated on upper end portions of the first flow path wall and the second flow path wall, and is accommodated in an inner space of the cooling fluid receiving chamber, and is directed from an upper surface of the metal plate to an inner space direction of the cooling fluid receiving chamber. A board cooling plate including a heat dissipation portion which protrudes concavely and is disposed between the first flow path wall and the second flow path wall, and has a heat trapping space which protrudes in a conical shape and is open toward the upper surface of the metal plate; A fluid circulation pipe connected to an inlet part located at one end of the entire length of the flow path and an outlet part located at the other end of the entire length of the flow path for circulating a cooling fluid, and installed on the fluid circulation pipe to provide the cooling fluid. And a fluid circulation pump including a fluid circulation pump driven to circulate through the flow path and the fluid circulation pipe, and a heat exchanger installed on the fluid circulation pipe to exchange heat with the fluid discharged from the outlet. It is seated on the upper surface of the board cooling plate to be in close contact with the board cooling plate and accommodated in the cooling fluid receiving chamber, and the open portion of the heat collecting space captures heat emitted from the control board that is heated to face the control board. The heat dissipation unit may be immersed in the cooling fluid supplied to the flow path and cooled by the cooling fluid. .
본 발명에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템에 의하면, 전진 주행 또는 후진 주행 중에 역방향으로의 주행 전환을 위해서 전진단 또는 후진단으로 기어를 변속할 때 기어 변속된 방향으로의 급격한 방향 전환 및 역방향으로의 고속 주행을 방지할 수 있고, 급격한 방향 전환 및 역방향으로의 고속 주행에 따른 변속기부의 무리한 구동을 방지하여 변속기부의 훼손 및 급격한 주행 방향 전환에 따른 충격을 방지하여 운전자의 안전을 도모하고, 타이어의 마모를 방지할 수 있는 등의 이점이 있다.According to the high-speed shuttle prevention system for industrial vehicles and construction equipment according to the present invention, when shifting the gear to the forward or reverse stage to switch the driving in the reverse direction during the forward driving or the backward driving, the sharp direction change in the gear shifted direction And high-speed driving in the reverse direction can be prevented, and excessive driving of the transmission section due to rapid change of direction and high-speed driving in the reverse direction can be prevented, thereby preventing driver's damage and impact caused by sudden change of driving direction, thereby promoting driver safety. In addition, there is an advantage such that the wear of the tire can be prevented.
도 1은 본 발명의 일 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템의 구성을 개념적으로 나타낸 블록도이다.1 is a block diagram conceptually showing the configuration of a high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment of the present invention.
도 2a 및 도 2b는 본 발명의 일 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템의 트랜스미션제어부의 전진클러치부 및 후진클러치부의 구성을 설명하기 위한 단면도 및 사시도이다.2A and 2B are cross-sectional views and perspective views illustrating a configuration of a forward clutch unit and a reverse clutch unit of a transmission control unit of a high-speed shuttle prevention system for an industrial vehicle and construction equipment according to an embodiment of the present invention.
도 3은 본 발명의 일 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템의 트랜스미션제어부의 구성을 설명하기 위한 분리 사시도이다.3 is an exploded perspective view for explaining the configuration of the transmission control unit of the high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment of the present invention.
도 4는 본 발명의 일 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템에 의한 클리핑 속도 제어가 구현되는 과정을 설명하기 위한 흐름도이다.4 is a flowchart illustrating a process of implementing clipping speed control by a high speed shuttle prevention system for an industrial vehicle and construction equipment according to an embodiment of the present invention.
도 5는 본 발명의 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템의 구성을 개념적으로 나타낸 블록도이다.Figure 5 is a block diagram conceptually showing the configuration of a high-speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention.
도 6은 본 발명의 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템에 의한 변속기점검 유무의 표시가 구현되는 과정을 설명하기 위한 흐름도이다.6 is a flow chart for explaining a process of the display of the transmission check by the high-speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention.
도 7은 본 발명의 또 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템을 설명하기 위한 분리 사시도이다.7 is an exploded perspective view illustrating a high speed shuttle prevention system for an industrial vehicle and construction equipment according to another embodiment of the present invention.
도 8은 본 발명의 또 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템의 유체순환수단을 설명하기 위한 사시도이다.8 is a perspective view for explaining a fluid circulation means of the high-speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention.
도 9는 본 발명의 또 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템의 냉각수용챔버 내에 보드냉각판 및 제어보드가 수용된 모습을 나타낸 단면도이다.9 is a cross-sectional view showing a board cooling plate and a control board accommodated in the cooling water chamber of the high-speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention.
이하, 첨부한 도면을 참조하여 본 발명의 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템에 대해 상세히 설명한다. 본 발명은 다양한 변경을 가할 수 있고 여러 가지 형태를 가질 수 있는 바, 특정 실시 예들을 도면에 예시하고 본문에 상세하게 설명하고자 한다. 그러나, 이는 본 발명을 특정한 개시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다. 각 도면을 설명하면서 유사한 참조부호를 유사한 구성요소에 대해 사용하였다. 첨부된 도면에 있어서, 구조물들의 치수는 본 발명의 명확성을 기하기 위하여 실제보다 확대하여 도시한 것이다. Hereinafter, with reference to the accompanying drawings will be described in detail for the high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment of the present invention. As the inventive concept allows for various changes and numerous embodiments, particular embodiments will be illustrated in the drawings and described in detail in the text. However, this is not intended to limit the present invention to the specific disclosed form, it should be understood to include all modifications, equivalents, and substitutes included in the spirit and scope of the present invention. In describing the drawings, similar reference numerals are used for similar elements. In the accompanying drawings, the dimensions of the structures are shown in an enlarged scale than actual for clarity of the invention.
제1, 제2 등의 용어는 다양한 구성요소들을 설명하는데 사용될 수 있지만, 상기 구성요소들은 상기 용어들에 의해 한정되어서는 안 된다. 상기 용어들은 하나의 구성요소를 다른 구성요소로부터 구별하는 목적으로만 사용된다. 예를 들어, 본 발명의 권리 범위를 벗어나지 않으면서 제1 구성요소는 제2 구성요소로 명명될 수 있고, 유사하게 제2 구성요소도 제1 구성요소로 명명될 수 있다. Terms such as first and second may be used to describe various components, but the components should not be limited by the terms. The terms are used only for the purpose of distinguishing one component from another. For example, without departing from the scope of the present invention, the first component may be referred to as the second component, and similarly, the second component may also be referred to as the first component.
본 출원에서 사용한 용어는 단지 특정한 실시 예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 출원에서, "포함하다" 또는 "가지다" 등의 용어는 명세서 상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting of the invention. Singular expressions include plural expressions unless the context clearly indicates otherwise. In this application, the terms "comprise" or "have" are intended to indicate that there is a feature, number, step, action, component, part, or combination thereof described on the specification, and one or more other features. It is to be understood that the present invention does not exclude the possibility of the presence or the addition of numbers, steps, operations, components, parts, or combinations thereof.
다르게 정의되지 않는 한, 기술적이거나 과학적인 용어를 포함해서 여기서 사용되는 모든 용어들은 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에 의해 일반적으로 이해되는 것과 동일한 의미를 가지고 있다. 일반적으로 사용되는 사전에 정의되어 있는 것과 같은 용어들은 관련 기술의 문맥 상 가지는 의미와 일치하는 의미를 가지는 것으로 해석되어야 하며, 본 출원에서 명백하게 정의하지 않는 한, 이상적이거나 과도하게 형식적인 의미로 해석되지 않는다.Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art. Terms such as those defined in the commonly used dictionaries should be construed as having meanings consistent with the meanings in the context of the related art and shall not be construed in ideal or excessively formal meanings unless expressly defined in this application. Do not.
도 1은 본 발명의 일 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템의 구성을 개념적으로 나타낸 블록도이고, 도 2a 및 도 2b는 본 발명의 일 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템의 트랜스미션제어부의 전진클러치부 및 후진클러치부의 구성을 설명하기 위한 단면도 및 사시도이고, 도 3은 본 발명의 일 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템의 트랜스미션제어부의 구성을 설명하기 위한 분리 사시도이다. 1 is a block diagram conceptually showing the configuration of a high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment of the present invention, Figures 2a and 2b is an industrial vehicle and construction site according to an embodiment of the present invention 3 is a cross-sectional view and a perspective view for explaining the configuration of the forward clutch unit and the reverse clutch unit of the transmission control unit of the high-speed shuttle prevention system, and FIG. 3 is a transmission control unit of the high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment of the present invention. It is the separated perspective view for demonstrating the structure of this.
도 1 내지 도 3을 참조하면, 본 발명의 일 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템은 변속기부(100), 변속조작부(200), 스피드감지센서(300), 트랜스미션제어부(400)를 포함한다.1 to 3, the high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment of the present invention is a transmission unit 100, a shift operation unit 200, a speed sensor 300, a transmission control unit ( 400).
변속기부(100)는 전진클러치부(110), 후진클러치부(120), 전진측 솔레노이드밸브(130), 후진측 솔레노이드밸브(140), 차징펌프(150) 및 메인압력밸브(160)를 포함한다.The transmission unit 100 includes a forward clutch unit 110, a reverse clutch unit 120, a forward side solenoid valve 130, a reverse side solenoid valve 140, a charging pump 150, and a main pressure valve 160. do.
전진클러치부(110) 및 후진클러치부(120)는 네가티브 타입으로 구성되며, 서로 동일하게 구성된다. The forward clutch unit 110 and the reverse clutch unit 120 are configured in a negative type and are configured identically to each other.
전진클러치부(110) 및 후진클러치부(120)는 전진 및 후진 1단용 트랜스미션내에 서로 동일한 구성을 이루면서 나란히 배치되며, 엔진 동력 입력측과 주행 휠로 엔진 동력을 출력하는 엔진 동력 출력측 사이에 설치된다.The forward clutch unit 110 and the reverse clutch unit 120 are arranged side by side while forming the same configuration in the forward and reverse first stage transmissions, and are installed between the engine power input side and the engine power output side that outputs engine power to the driving wheels.
먼저, 엔진 동력 입력측에 클러치 샤프트(10)가 연결된다.First, the clutch shaft 10 is connected to the engine power input side.
상기 클러치 샤프트(10)는 그 내부에 클러치 피스톤(30)의 일면쪽에 유압을 공급하기 위한 유압경로(12)가 형성되고, 외경부에는 일정한 내부공간을 형성하는 클러치 드럼(20)이 일체로 형성된 구조로 구비된다.The clutch shaft 10 has a hydraulic path 12 for supplying hydraulic pressure to one surface side of the clutch piston 30 therein, and the clutch drum 20 integrally formed at the outer diameter part to form a constant internal space. It is provided with a structure.
이때, 상기 클러치 드럼(20)의 내부공간 중 일측쪽 공간에 클러치 피스톤(30)이 전후진 가능하게 배치된다.At this time, the clutch piston 30 is disposed in the one side space of the inner space of the clutch drum 20 to be able to move forward and backward.
상기 클러치 피스톤(30)은 클러치 샤프트(10)의 유압경로(12)로 들어오는 유압에 의하여 밀려나면서 클러치 팩(50)으로부터 분리되는 후진 이동을 하거나, 후술하는 바와 같이 유압경로(12)로 들어오는 유압 해제시 리턴스프링(40)의 탄성복원력에 의하여 전진 이동하는 동시에 클러치 팩(50)을 가압시키는 역할을 한다.The clutch piston 30 is driven by the hydraulic pressure coming into the hydraulic path 12 of the clutch shaft 10 and moves backward from the clutch pack 50, or the hydraulic pressure entering the hydraulic path 12 as described below. At the time of release, it moves forward by the elastic restoring force of the return spring 40 and at the same time serves to press the clutch pack 50.
상기 리턴스프링(40)은 클러치 드럼(20)의 내부공간 중 일측쪽 벽면과 클러치 피스톤(30)의 일면 사이에 압축 가능하게 장착되어, 클러치 피스톤(30)의 후진시 압축되었다가 유압경로(12)로 유입되는 유압이 해제될 때에 클러치 피스톤(30)을 클러치 팩(50)쪽으로 가압시키는 탄성복원력을 제공한다.The return spring 40 is compressively mounted between one side wall of the inner space of the clutch drum 20 and one surface of the clutch piston 30, and is compressed when the clutch piston 30 is reversed, and then the hydraulic path 12 When the hydraulic pressure flowing into the) is released to provide an elastic restoring force for pressing the clutch piston 30 toward the clutch pack (50).
상기 클러치 팩(50)은 디스크 및 마찰판이 서로 밀착 결합될 때 동력을 전달하고, 서로 분리될 때 동력을 차단하는 역할을 하는 것으로서, 클러치 드럼(20)의 내부공간 중 타측쪽 공간에 배치된다.The clutch pack 50 transmits power when the disk and the friction plate are closely coupled to each other, and blocks the power when separated from each other, and is disposed in the other space of the inner space of the clutch drum 20.
이에, 상기 클러치 팩(50)은 클러치 피스톤(30)의 가압력 해제 즉, 클러치 샤프트(10)의 유압경로(12)로 들어오는 유압에 의하여 클러치 피스톤(30)이 클러치 팩(50)으로부터 분리되는 후진 이동과 동시에 결합 해제되어 엔진 동력을 차단하는 상태가 되고, 반면 유압 해제시 리턴스프링(40)의 탄성복원력을 받은 클러치 피스톤(30)이 다시 클러치 팩(50)을 가압할 때 결합되어 엔진 동력을 전달하는 상태가 된다.Thus, the clutch pack 50 is the reverse of the clutch piston 30 is separated from the clutch pack 50 by the pressure release of the clutch piston 30, that is, the hydraulic pressure entering the hydraulic path 12 of the clutch shaft 10. As soon as the movement is released, the engine is disconnected to cut off the engine power, while the clutch piston 30, which has received the elastic restoring force of the return spring 40 when the hydraulic pressure is released, is coupled to press the clutch pack 50 again to reduce engine power. It becomes the state to convey.
한편, 상기 클러치 드럼(20)의 타측 끝단에는 클러치 기어(60)가 배치되는 바, 이 클러치 기어(60)는 클러치 팩(50)과 연결되는 동시에 클러치 샤프트(10)에 베어링을 매개로 회전 가능하게 지지되어, 클러치 팩(50)의 결합시 엔진 동력을 주행 휠쪽으로 출력하는 역할을 한다.On the other hand, the clutch gear 60 is disposed at the other end of the clutch drum 20, the clutch gear 60 is connected to the clutch pack 50 and at the same time rotatable through the bearing on the clutch shaft 10 Is supported, and serves to output the engine power to the driving wheel when the clutch pack 50 is coupled.
또한, 상기 클러치 드럼(20)과 인접하는 클러치 샤프트(10)의 외경부에는 피스톤 가이드(14)가 장착되는 바, 이 피스톤 가이드(14)는 클러치 피스톤(30)과 접하면서 클러치 피스톤(30)의 전후진시 직선 이동을 안내하는 역할을 한다.In addition, a piston guide 14 is mounted on an outer diameter portion of the clutch shaft 10 adjacent to the clutch drum 20, and the piston guide 14 is in contact with the clutch piston 30 and the clutch piston 30. It plays a role of guiding the linear movement of forward and backward.
또한, 상기 후진용 네가티브 클러치 어셈블리(200)의 클러치 기어(60)에는 회전방향 전환을 위한 액슬부(70)가 더 연결된다.In addition, the axle portion 70 for changing the rotation direction is further connected to the clutch gear 60 of the reverse negative clutch assembly 200.
이러한 변속기부(100)는 전진클러치부(110) 및 후진클러치부(120)로 작동유체 및 유압이 공급되면 기어변속에 따른 전진주행 또는 후진주행이 차단되고, 전진클러치부(110) 및 후진클러치부(120)로 작동유체 및 유압의 공급이 차단되면 기어변속에 따라 전진주행 또는 후진주행이 인가된다.When the transmission fluid 100 and the hydraulic fluid are supplied to the forward clutch unit 110 and the reverse clutch unit 120, the transmission unit 100 blocks the forward driving or the backward driving according to the gear shift, and the forward clutch unit 110 and the reverse clutch When the supply of the working fluid and hydraulic pressure to the unit 120 is cut off, forward driving or reverse driving is applied according to the gear shift.
상기 전진측 솔레노이드밸브(130)는 전진클러치부(110)의 작동을 위한 작동 유체의 이송을 차단 및 인가한다. 이를 위해, 전진측 솔레노이드밸브(130)는 상기 전진클러치부(110)의 유압경로를 개폐할 수 있다.The forward side solenoid valve 130 blocks and applies the transfer of a working fluid for the operation of the forward clutch unit 110. To this end, the forward side solenoid valve 130 may open and close the hydraulic path of the forward clutch unit 110.
상기 후진측 솔레노이드밸브(140)는 후진클러치부(120)의 작동을 위한 작동 유체의 이송을 차단 및 인가한다. 이를 위해, 후진측 솔레노이드밸브(140)는 상기 후진클러치부(120)의 유압경로를 개폐할 수 있다.The reverse side solenoid valve 140 blocks and applies the transfer of the working fluid for the operation of the reverse clutch unit 120. To this end, the reverse side solenoid valve 140 may open and close the hydraulic path of the reverse clutch unit 120.
차징펌프(150)는 트랜스미션 내의 작동유체를 전진클러치부(110) 및 후진클러치부(120) 방향으로 공급한다.The charging pump 150 supplies the working fluid in the transmission toward the forward clutch unit 110 and the reverse clutch unit 120.
메인압력밸브(160)는 차징펌프(150)로부터 공급되는 작동유체 및 작동유체의 유압을 상기 전진측 솔레노이드밸브(130) 및 후진측 솔레노이드밸브(140)로 공급한다.The main pressure valve 160 supplies the hydraulic fluid of the working fluid and the working fluid supplied from the charging pump 150 to the forward side solenoid valve 130 and the reverse side solenoid valve 140.
변속조작부(200)는 차량의 운전석에 설치되어 전진/중립/후진 변속단 조작이 가능한 기어 조작레버로 채택되며, 운전자가 전진/중립/후진 변속단 중 하나로 변속하는 경우 해당 변속단 신호가 트랜스미션제어부(400)로 전송된다.The shift control unit 200 is adopted as a gear control lever installed in a driver's seat of the vehicle and capable of operating forward / neutral / reverse shift stages, and when the driver shifts to one of the forward / neutral / reverse shift stages, the corresponding shift stage signal is transmitted to the transmission control unit. Is sent to 400.
스피드감지센서(300)는 차량의 액슬부(70)에 연결되어 차량 속도를 감지한다. 상기 차량의 액슬부(70)는 변속기부(100)의 출력축과 연결되어 변속기부(100)의 전진클러치부(110) 및 후진클러치부(120)에 의해 동력이 인가되어 차량의 휠을 회전시키며, 변속기부(100)의 출력축 및 차량의 휠과 연결되는 감속기어들을 포함할 수 있다. 스피드감지센서(300)는 이러한 액슬부(70)에 연결되어 차량의 휠의 회전속도를 감지하여 차량 속도를 감지할 수 있다.The speed sensor 300 is connected to the axle portion 70 of the vehicle to detect the vehicle speed. The axle portion 70 of the vehicle is connected to the output shaft of the transmission portion 100 is powered by the forward clutch portion 110 and the reverse clutch portion 120 of the transmission portion 100 to rotate the wheel of the vehicle It may include a reduction gear connected to the output shaft of the transmission unit 100 and the wheel of the vehicle. The speed sensor 300 may be connected to the axle unit 70 to detect the rotational speed of the wheel of the vehicle to detect the vehicle speed.
트랜스미션제어부(400)는 상기 변속조작부(200), 상기 스피드감지센서(300), 차량의 가속페달스위치(600), 및 차량의 브레이크페달스위치(500)로부터 신호를 입력받고, 상기 변속조작부(200)의 전진단 신호 및 후진단 신호 입력과 상기 스피드감지센서(300)에 의해 측정되는 현재 차량속도에 따라 상기 전진측 솔레노이드밸브(130) 및 후진측 솔레노이드밸브(140)의 개폐동작을 제어하고, 주행 중 변속조작부(200)로부터 입력되는 전진단 신호 또는 후진단 신호에 따라 변속을 가동하는 시점을 규정하는 변속전환가동속도값이 미리 입력되어 있다. 일 예로, 상기 변속전환가동속도값은 7km로 설정될 수 있다.The transmission control unit 400 receives a signal from the shift operation unit 200, the speed detection sensor 300, the accelerator pedal switch 600 of the vehicle, and the brake pedal switch 500 of the vehicle, and the shift operation unit 200. Controlling the opening and closing operation of the forward side solenoid valve 130 and the reverse side solenoid valve 140 according to the forward forward signal and the reverse forward signal input and the current vehicle speed measured by the speed sensor 300, A shift switching operation speed value for defining a point in time at which the shift is operated in accordance with the forward speed signal or the reverse speed signal input from the shift operation unit 200 while driving is input in advance. For example, the shift switching operation speed value may be set to 7 km.
트랜스미션제어부(400)는 전진 주행 또는 후진 주행 중 역방향으로의 주행 전환을 위해 상기 변속조작부(200)로부터 전진단 신호 또는 후진단 신호가 입력되는지 판단하고, 주행 중 상기 전진단 신호 또는 후진단 신호가 입력되면 상기 스피드감지센서(300)로부터 입력되는 현재 차량속도가 상기 변속전환가동속도값 이하인지 여부를 판단하여, 현재 차량속도가 상기 변속전환가동속도값 이상이면 상기 전진측 솔레노이드밸브(130) 및 후진측 솔레노이드밸브(140)를 개방하여 중립변속모드로 전환하고, 현재 차량속도가 상기 변속전환가동속도값 이하로 감속되면 상기 변속조작부로부터 입력된 전진단 신호 또는 후진단 신호에 따라 상기 전진측 솔레노이드밸브(130) 또는 후진측 솔레노이드밸브(140)를 닫아서 상기 전진클러치부(110) 또는 후진클러치부(120)가 액슬부(70)에 연결되도록 제어할 수 있다. The transmission control unit 400 determines whether a forward forward signal or a reverse signal is input from the shift operator 200 in order to switch the driving direction in the reverse direction during the forward driving or the backward driving. If it is input, it is determined whether the current vehicle speed input from the speed sensor 300 is equal to or less than the shift switching operating speed value, and if the current vehicle speed is equal to or greater than the shift switching operating speed value, the forward side solenoid valve 130 and The reverse side solenoid valve 140 is opened to switch to the neutral shift mode, and when the current vehicle speed decreases below the shift change operation speed value, the forward side solenoid according to the forward forward signal or the reverse forward signal input from the shift operator. The forward clutch unit 110 or the reverse clutch unit 120 is closed by closing the valve 130 or the reverse solenoid valve 140. It may be controlled to be connected to the axle portion 70.
여기서, 상기 중립변속모드는 전진클러치부(110) 및 후진클러치부(120)가 액슬부(70)에 연결되지 않은 상태를 의미하며, 이는 전진측 솔레노이드밸브(130) 및 후진측 솔레노이드밸브(140)가 개방되어 전진클러치부(110) 및 후진클러치부(120)에 작동 유체 및 작동 유체의 압력이 공급되어 전진클러치부(110) 및 후진클러치부(120)가 액슬부(70)에 연결되지 않은 상태이다. 반대로, 전진클러치부(110) 및 후진클러치부(120) 중 어느 하나는 닫히고 나머지 하나는 열린 상태이면 전진클러치부(110) 또는 후진클러치부(120)로 작동 유체 및 작동 유체의 압력이 공급되어 액슬부(70)와 연결되는 전진 또는 후진 주행 가능한 상태가 된다.Here, the neutral shift mode means a state in which the forward clutch unit 110 and the reverse clutch unit 120 are not connected to the axle unit 70, which is a forward side solenoid valve 130 and a reverse side solenoid valve 140. ) Is opened so that the pressure of the working fluid and the working fluid is supplied to the forward clutch unit 110 and the reverse clutch unit 120 so that the forward clutch unit 110 and the reverse clutch unit 120 are not connected to the axle unit 70. Not in condition. On the contrary, when any one of the forward clutch unit 110 and the reverse clutch unit 120 is closed and the other is open, the pressure of the working fluid and the working fluid is supplied to the forward clutch unit 110 or the reverse clutch unit 120. It becomes a state which can drive forward or backward connected with the axle part 70.
한편, 이러한 트랜스미션제어부(400)는 차량의 내부 일측에 설치된다. 트랜스미션제어부(400)는 제어보드(410), 하부케이스(420), 커넥터(440), 상부케이스(430) 및 실링부재(450)를 포함한다.On the other hand, the transmission control unit 400 is installed on one side of the inside of the vehicle. The transmission control unit 400 includes a control board 410, a lower case 420, a connector 440, an upper case 430, and a sealing member 450.
제어보드(410)는 기판상에 변속조작부(200), 가속페달스위치(600), 브레이크페달스위치(500), 스피드감지센서(300)로부터 신호를 입력받고 전진측 솔레노이드밸브(130) 및 후진측 솔레노이드밸브(140)의 개폐를 제어하는 제어회로가 기판상에 구성된다. The control board 410 receives a signal from the shift control unit 200, the accelerator pedal switch 600, the brake pedal switch 500, and the speed sensor 300 on the substrate, and moves the solenoid valve 130 and the reverse side to the forward side. A control circuit for controlling the opening and closing of the solenoid valve 140 is configured on the substrate.
하부케이스(420)는 제어보드(410)를 내부에 수용한다. 일 예로, 하부케이스(420)는 사각형상의 상면이 개방된 육면체 형상일 수 있고, 개방된 상면을 통해 상기 제어보드(410)가 삽입될 수 있다.The lower case 420 accommodates the control board 410 therein. As an example, the lower case 420 may have a hexahedron shape in which a rectangular upper surface is opened, and the control board 410 may be inserted through the open upper surface.
커넥터(440)는 상기 제어회로가 상기 변속조작부(200), 스피드감지센서(300), 가속페달스위치(600), 브레이크페달스위치(500), 전진측 솔레노이드밸브(130) 및 후진측 솔레노이드밸브(140)와 전기적으로 연결되도록 한다. 이를 위해, 커넥터(440)는 제어보드(410)의 일측에 구비되어 제어회로와 전기적으로 연결되며, 변속조작부(200), 스피드감지센서(300), 가속페달스위치(600), 브레이크페달스위치(500), 전진측 솔레노이드밸브(130) 및 후진측 솔레노이드밸브(140)와 커넥터를 갖는 케이블을 통해 전기적으로 연결될 수 있다. Connector 440 is the control circuit is the shift control unit 200, the speed sensor 300, the accelerator pedal switch 600, the brake pedal switch 500, the forward side solenoid valve 130 and the reverse side solenoid valve ( 140) to be electrically connected. To this end, the connector 440 is provided on one side of the control board 410 is electrically connected to the control circuit, the shift operation unit 200, the speed detection sensor 300, the accelerator pedal switch 600, the brake pedal switch ( 500), the forward side solenoid valve 130 and the reverse side solenoid valve 140 may be electrically connected through a cable having a connector.
상부케이스(430)는 하부케이스(420)의 개방된 상면을 덮어서 하부케이스(420)의 내부에 수용되는 제어보드(410)를 외부로부터 보호한다. 일 예로, 상부케이스(430)는 하부케이스(420)의 상면을 덮도록 평면 형상이 사각형상이고, 상면 가운데에는 상기 커넥터(440)가 노출되는 커넥터연결구멍(미도시)이 구비될 수 있다.The upper case 430 covers the open upper surface of the lower case 420 to protect the control board 410 accommodated in the lower case 420 from the outside. For example, the upper case 430 may have a quadrangular shape to cover the upper surface of the lower case 420, and a connector connection hole (not shown) may be provided at the center of the upper surface to expose the connector 440.
실링부재(450)는 상부케이스(430) 및 하부케이스(420)의 결합부분 사이에 개재되어 상부케이스(430) 및 하부케이스(420)의 외부로부터 이물질이 유입되는 것을 방지한다.The sealing member 450 is interposed between the coupling parts of the upper case 430 and the lower case 420 to prevent foreign substances from flowing from the outside of the upper case 430 and the lower case 420.
이러한 본 발명의 일 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템은 전진 주행 또는 후진 주행 중 역방향으로의 주행 전환을 위한 전진단 또는 후진단으로의 변속 과정을 안전하게 제어한다. The high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment of the present invention safely controls the shifting process to the forward or reverse stage for driving conversion in the reverse direction during the forward driving or the backward driving.
이하에서는 본 발명의 일 실시예에 따른 고속 주행중 셔틀 방지시스템을 통해 산업차량의 주행 중의 변속을 제어하는 과정을 도 4를 참조하여 설명하되, 일 예로 산업차량이 전진 방향으로 주행되 중에 후진 변속이 이루어지는 것으로 설명한다. 도 4는 본 발명의 일 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템에 의한 주행 중의 변속제어가 구현되는 과정을 설명하기 위한 흐름도이다.Hereinafter, a process of controlling a shift during driving of an industrial vehicle through a high speed shuttle prevention system according to an embodiment of the present invention will be described with reference to FIG. 4. For example, a reverse shift may be performed while the industrial vehicle is traveling in a forward direction. Explain that it is made. 4 is a flowchart illustrating a process of implementing shift control during driving by a high speed shuttle prevention system for an industrial vehicle and construction equipment according to an exemplary embodiment of the present invention.
먼저, 운전자가 변속조작부(200)를 전진단으로 조작하여 전진 주행하는 과정에서 트랜스미션제어부(400)는 역방향, 즉 후진 주행으로의 전환을 위해 변속조작부(200)로부터 후진단 신호가 입력되는지 여부를 판단한다(S110).First, in a process in which the driver operates the shift operation unit 200 to move forward, the transmission control unit 400 determines whether the reverse shift signal is input from the shift operation unit 200 to switch to the reverse direction, that is, backward driving. Determine (S110).
전진 주행 중 후진단 신호가 입력되면 트랜스미션제어부(400)는 스피드감지센서(300)로부터 입력되는 현재 차량속도가 변속전환가동속도값, 예를 들어, 현재 차량속도가 7km 이상인지 여부를 판단한다(S120).When the reverse signal is input while driving forward, the transmission control unit 400 determines whether the current vehicle speed input from the speed sensor 300 is a shift switching operation speed value, for example, the current vehicle speed is 7 km or more ( S120).
현재 차량속도가 변속전환가동속도값, 예를 들어 7km 이상이면 트랜스미션제어부(400)는 전진측 솔레노이드밸브(130) 및 후진측 솔레노이드밸브(140)를 개방하여 전진클러치부(110) 및 후진클러치부(120)에 작동 유체 및 작동 유체의 압력이 공급되는 중립변속모드로 전환한다(S130).If the current vehicle speed is a shift switching operating speed value, for example, 7 km or more, the transmission control unit 400 opens the forward side solenoid valve 130 and the reverse side solenoid valve 140 to move the forward clutch unit 110 and the reverse clutch unit. Switching to the neutral shift mode in which the working fluid and the pressure of the working fluid are supplied to 120 (S130).
이어서, 중립변속모드 상태에서 트랜스미션제어부(400)는 스피드감지센서(300)로부터 입력되는 현재 차량속도가 변속전환가동속도값, 예를 들어 7km 미만인지 여부를 판단한다(S140).Subsequently, in the neutral shift mode, the transmission control unit 400 determines whether the current vehicle speed input from the speed detection sensor 300 is less than the shift switching operating speed value, for example, 7 km (S140).
현재 차량속도가 7km 미만이면 트랜스미션제어부(400)는 변속조작부(200)로부터 입력된 후진단 신호에 따라 후진측 솔레노이드밸브(140)를 닫아서 후진클러치부(120)가 액슬부(70)에 연결되도록 한다(S150).If the current vehicle speed is less than 7 km, the transmission control unit 400 closes the reverse side solenoid valve 140 according to the reverse stage signal input from the shift control unit 200 so that the reverse clutch unit 120 is connected to the axle unit 70. (S150).
이러한 본 발명의 일 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템을 이용하면, 전진 주행 또는 후진 주행 중에 역방향으로의 주행 전환을 위해서 전진단 또는 후진단으로 기어를 변속할 때 기어 변속된 방향으로의 급격한 방향 전환 및 역방향으로의 고속 주행을 방지할 수 있고, 급격한 방향 전환 및 역방향으로의 고속 주행에 따른 변속기부(100)의 무리한 구동을 방지하여 변속기부(100)의 훼손 및 급격한 주행 방향 전환에 따른 충격을 방지하여 운전자의 안전을 도모하고, 타이어의 마모를 방지할 수 있는 등의 이점이 있다. When using the high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment of the present invention, the gear is shifted when shifting the gear to the forward or reverse stage to switch the driving in the reverse direction during the forward driving or backward driving It is possible to prevent sudden change of direction in the direction and high speed driving in the reverse direction, and to prevent excessive driving of the transmission part 100 due to rapid change of direction and high speed driving in the reverse direction, thereby causing damage and rapid running of the transmission unit 100. There is an advantage of preventing the impact caused by the change of direction to promote the safety of the driver, to prevent the wear of the tire.
이하에서는 본 발명의 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템을 도 5 및 도 6을 참조하여 본 발명의 일 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템과의 차이점을 중심으로 설명한다. 도 5는 본 발명의 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템의 구성을 개념적으로 나타낸 블록도이고, 도 6은 본 발명의 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템에 의한 변속기점검 유무의 표시가 구현되는 과정을 설명하기 위한 흐름도이다.Hereinafter, the high-speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention with reference to Figures 5 and 6 and the difference between the high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment of the present invention Explain the center. 5 is a block diagram conceptually showing a configuration of a high speed shuttle prevention system for an industrial vehicle and construction equipment according to another embodiment of the present invention, and FIG. 6 is a high speed shuttle for an industrial vehicle and construction equipment according to another embodiment of the present invention. It is a flowchart for explaining the process of implementing the display of transmission check by the prevention system.
도 5를 참조하면, 본 발명의 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템은 변속기점검표시등(800) 및 압력측정센서(900)를 더 포함하는 것을 제외하고는 본 발명의 일 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템의 구성과 동일하므로 이하에서는 변속기점검표시등(800) 및 압력측정센서(900)를 중심으로 설명하기로 한다.5, the high-speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention, except that the transmission further includes a transmission check indicator 800 and the pressure measuring sensor 900 of the present invention. Since the same as the configuration of the high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment will be described below with reference to the transmission check indicator 800 and the pressure measuring sensor 900.
변속기점검표시등(800)은 차량의 내부에 설치된다. 일 예로, 변속기점검표시등(800)은 붉은색으로 발광하도록 구성되는 LED일 수 있다. Transmission check indicator 800 is installed inside the vehicle. For example, the transmission check indicator 800 may be an LED configured to emit red light.
압력측정센서(900)는 상기 전진클러치부(110)에서 상기 작동유체가 유입되는 내부공간 또는 상기 후진클러치부(120)에서 상기 작동유체가 유입되는 내부공간 연결되어, 상기 전진클러치부(110)의 내부공간 또는 상기 후진클러치부(120)의 내부공간으로 공급되는 작동유체의 압력의 증가에 의한 상기 전진클러치부(110)의 내부공간 또는 후진클러치부(120)의 내부공간의 압력변화를 상기 전진클러치부(110)의 내부공간 또는 후진클러치부(120)의 내부공간 면적 100%에 대해 0~100%로 증가하는 유체압력을 10% 단위로 증가한 때의 각 구간별 압력측정값을 출력하도록 설정된다. 즉, 압력측정센서(900)는 유체압력이 10% 간격으로 증가하는 시점에, 압력측정값 10%, 압력측정값 20%, 압력측정값 30%, ㅇㅇㅇ 압력측정값 100%와 같이 출력할 수 있고, 10% 간격으로 증가한 시점에 출력되는 압력측정값들이 각 구간별 압력측정값을 의미한다. 일 예로, 압력측정센서(900)는 전진클러치부(110)의 클러치 드럼(20)의 내부공간에 연결될 수 있다.The pressure measuring sensor 900 is connected to an internal space into which the working fluid flows from the forward clutch unit 110 or an internal space into which the working fluid flows from the reverse clutch unit 120, and the forward clutch unit 110 is connected to the internal space. The pressure change of the internal space of the forward clutch portion 110 or the internal space of the reverse clutch portion 120 by the increase of the pressure of the working fluid supplied to the internal space of the reverse clutch portion 120 or the To output the pressure measurement value for each section when the fluid pressure increased from 0 to 100% with respect to 100% of the internal space of the forward clutch 110 or the internal space of the reverse clutch 120 in 10% increments. Is set. That is, the pressure measuring sensor 900 may output the pressure measurement value 10%, the pressure measurement value 20%, the pressure measurement value 20%, the pressure measurement value 30%, ㅇ ㅇ the pressure measurement value 100% when the fluid pressure increases at intervals of 10%. In addition, the pressure measurement values output at the time intervals increased by 10% mean the pressure measurement values for each section. For example, the pressure measuring sensor 900 may be connected to the internal space of the clutch drum 20 of the forward clutch unit 110.
트랜스미션제어부(400)는 압력측정센서(900)에서 출력되는 각 구간별 압력측정값을 입력받고, 저장부(460) 및 타이머(470)를 더 포함할 수 있다.The transmission controller 400 may receive a pressure measurement value for each section output from the pressure measuring sensor 900, and may further include a storage unit 460 and a timer 470.
저장부(460)는 트랜스미션제어부(400)로 각 구간별 압력측정값이 입력되는 시기에 상기 스피드감지센서(300)에서 측정되는 현재 차량속도값과 상기 각 구간별 압력측정값이 매칭된 변속기점검데이터가 저장된다. 일 예로, 저장부(460)는 트랜스미션제어부(400)의 제어보드(410)에 구성될 수 있고, RAM 형태일 수 있다.The storage unit 460 checks the transmission in which the current vehicle speed value measured by the speed sensor 300 and the pressure measurement value for each section are matched when the pressure measurement value for each section is input to the transmission control unit 400. The data is saved. For example, the storage unit 460 may be configured in the control board 410 of the transmission control unit 400, and may be in the form of RAM.
타이머(470)는 시간을 카운팅하며, 상기 변속기점검데이터가 저장부(460)에 저장되는 시기, 예를 들어, 상기 변속기점검데이터가 저장된 날짜를 카운팅하기 위해 구비될 수 있다.The timer 470 counts time and may be provided to count when the transmission inspection data is stored in the storage unit 460, for example, a date when the transmission inspection data is stored.
또한, 트랜스미션제어부(400)는 저장부(460)에 저장된 변속기점검데이터를 기초로 변속기점검을 실행하기 위한 변속기점검주기가 미리 설정되며, 변속기점검데이터를 요일별로 적어도 1회 저장부(460)에 저장하도록 설정될 수 있다. 일 예로, 트랜스미션제어부(400)는 변속기점검데이터를 하루 중 정해진 시간에 저장부(460)에 저장할 수 있다. 일 예로, 상기 변속기점검주기는 1주일 간의 변속기점검데이터가 저장되는 시점으로 설정될 수 있고, 이러한 경우 이전 변속기점검주기 다음날을 1일째로 카운팅하여 7일이되는 시점이 최근 변속기점검주기가 될 수 있다.In addition, the transmission control unit 400 is previously set a transmission check period for executing the transmission check based on the transmission check data stored in the storage unit 460, and transmits the transmission check data to the storage unit 460 at least once per day. Can be set to save. For example, the transmission control unit 400 may store the transmission check data in the storage unit 460 at a predetermined time of day. For example, the transmission inspection period may be set to a time point in which the transmission inspection data for one week is stored, and in this case, the latest transmission inspection cycle may be the seventh time point counting the day after the previous transmission inspection period as the first day. have.
또한, 트랜스미션제어부(400)는 차량의 주행 중의 변속제어가 구현되는 과정 중, 상기 전진측 솔레노이드밸브(130) 및 후진측 솔레노이드밸브(140)를 개방하여 중립변속모드로 전환하는 과정에서, 상기 저장부(460)에 상기 각 구간별 압력측정값 및 각 구간별 압력측정값과 매칭되는 차량속도값을 저장하고 이어서 현재 시점이 상기 변속기점검주기인지 여부를 판단하고, 변속기점검주기이면 이전 변속기점검주기에서 확인되었던 이전 변속기점검데이터와 현재 변속기점검주기에 확인되는 최근 변속기점검데이터를 비교하여 이전 변속기점검데이터 및 최근 변속기점검데이터가 상이한지 여부를 판단하고, 이전 변속기점검데이터 및 최근 변속기점검데이터가 상이하면 상기 변속기점검표시등(800)을 발광시키는 제어를 실행할 수 있다.In addition, the transmission control unit 400 in the process of switching to the neutral shift mode by opening the forward-side solenoid valve 130 and the reverse-side solenoid valve 140 during the process of implementing the shift control while driving the vehicle, the storage The unit 460 stores the pressure measurement value for each section and the vehicle speed value matched with the pressure measurement value for each section, and then determines whether the current time point is the transmission inspection period, and if the transmission inspection period, the previous transmission inspection period. Compares the previous transmission check data and the latest transmission check data checked in the current transmission check cycle to determine whether the previous transmission check data and the latest transmission check data are different, and the previous transmission check data and the latest transmission check data are different. In this case, it is possible to execute a control to emit the transmission check indicator 800.
본 발명의 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템에 의해 주행 중의 변속제어가 구현되는 과정은 본 발명의 일 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템과 동일하므로 이하에서는 본 발명의 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템에 의한 변속기점검의 필요 유무를 표시하는 과정을 중심으로 도 6을 참조하여 설명한다.Since the process of shift control during driving by the high speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention is the same as the high speed shuttle prevention system for industrial vehicles and construction equipment according to the embodiment of the present invention Hereinafter, a description will be given with reference to FIG. 6 with a focus on a process of indicating whether a transmission inspection is required by a high speed shuttle prevention system for an industrial vehicle and construction equipment according to another embodiment of the present invention.
변속기점검의 필요 유무를 표시하는 과정은, 본 발명의 일 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템의 설명에서 도 4를 참조하여 설명한 주행 중의 변속제어가 구현되는 과정 중, 전진측 솔레노이드밸브(130) 및 후진측 솔레노이드밸브(140)를 개방하여 중립변속모드로 전환하는 S130 단계에서 실행된다.In the process of displaying whether the transmission inspection is necessary, in the process of implementing the shift control during driving described with reference to Figure 4 in the description of the high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment of the present invention, the forward side Opening the solenoid valve 130 and the reverse side solenoid valve 140 is executed in step S130 to switch to the neutral shift mode.
도 6을 참조하면, 변속기점검의 필요 유무를 표시하는 과정은, 전진측 솔레노이드밸브(130)가 개방되어 작동유체의 압력이 전진클러치부(110)에 입력될 때, 트랜스미션제어부(400)는 저장부(460)에 상기 각 구간별 압력측정값 및 각 구간별 압력측정값과 매칭되는 차량속도값을 저장한다(S131).Referring to FIG. 6, in the process of indicating whether the transmission is required for inspection, when the forward side solenoid valve 130 is opened and the pressure of the working fluid is input to the forward clutch unit 110, the transmission control unit 400 stores the transmission. The unit 460 stores the vehicle pressure value matched with the pressure measurement value for each section and the pressure measurement value for each section (S131).
이어서, 현재 시점이 변속기주기점검주기인지 여부를 판단한다(S132).Subsequently, it is determined whether the current time point is the transmission cycle check period (S132).
이어서, 변속기점검주기이면, 이전 변속기점검주기에서 확인되었던 저장부(460) 내의 이전 변속기점검데이터와 저장부(460) 내의 현재 변속점검주기에 확인되는, 즉 최근 업데이트된 변속기점검데이터를 비교하여, 이전 변속기점검데이터와 최근 변속기점검데이터가 상이한지 여부를 판단한다(S133).Subsequently, in the transmission check period, the previous transmission check data in the storage unit 460 identified in the previous transmission check period and the current transmission check period checked in the storage unit 460 are compared, that is, the recently updated transmission inspection data, It is determined whether the previous transmission check data and the latest transmission check data are different (S133).
이어서, 트랜스미션제어부(400)는 이전 변속기점검데이터 및 최근 변속기점검데이터가 상이하면 변속기점검표시등(800)을 발광시킨다(S134). 이때, 트랜스미션제어부(400)는 이전 변속기점검데이터 및 최근 변속기점검데이터를 비교할 때 각각의 변속기점검데이터에서의 각 구간별 압력측정값에 매칭되는 차량속도값이 최근 변속기점검데이터에서 이전 변속기점검데이터보다 높은 것으로 확인되면 이전 변속기점검데이터 및 최근 변속기점검데이터가 상이한 것으로 판단한다.Subsequently, if the previous transmission check data and the latest transmission check data are different, the transmission controller 400 emits the transmission check light 800 (S134). At this time, when the transmission control unit 400 compares the previous transmission check data and the latest transmission check data, the vehicle speed value corresponding to the pressure measurement value for each section in each transmission check data is higher than the previous transmission check data in the latest transmission check data. If it is confirmed that it is high, it is determined that the previous transmission check data and the latest transmission check data are different.
이러한 본 발명의 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템은 미리 정해진 일정에 따라 전진클러치부(110) 또는 후진클러치부(120)로 공급되는 작동유체의 압력측정값을 측정하고 그 압력측정값이 측정되는 때에 측정되는 현재 차량속도값을 일정 주기마다 확인하여 최근 차량속도값이 이전 차량속도값보다 높게 측정되었는지 여부를 확인할 수 있다. The high-speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention measures the pressure measurement value of the working fluid supplied to the forward clutch unit 110 or the reverse clutch unit 120 according to a predetermined schedule and The current vehicle speed value measured at the time when the pressure measurement value is measured may be checked at regular intervals to determine whether the latest vehicle speed value is measured higher than the previous vehicle speed value.
여기서, 최근 차량속도값이 이전 차량속도값보다 높게 측정된 것은 차량의 제동력이 낮아진 것을 의미하며, 차량의 제동력이 낮아진 것은 전진클러치부(110) 또는 후진클러치부(120)로 작동유체를 공급하는 차징펌프(150) 및 메인압력밸브(160)와 같은 유체공급수단에 의한 작동유체의 공급이 원활하지 않은 상태로 상기 유체공급수단의 성능, 크게는 변속기부(100)의 성능이 저하된 것을 의미한다.Here, the recent vehicle speed value measured higher than the previous vehicle speed value means that the braking force of the vehicle is lowered, and that the braking force of the vehicle is lowered to supply the working fluid to the forward clutch unit 110 or the reverse clutch unit 120. It means that the performance of the fluid supply means, largely the performance of the transmission unit 100, while the supply of the working fluid by the fluid supply means such as the charging pump 150 and the main pressure valve 160 is not smooth. do.
따라서, 본 발명의 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템을 이용하면, 고속 주행 중 변속이 이루어지는 과정에서 차량의 제동력이 낮아진 것을 운전자가 쉽게 확인할 수 있고, 차량의 제동력이 낮아진 상태에 대해 차량의 주행 중에도 운전자가 즉시 확인할 수 있고, 이에 따라 차량의 제동력이 낮아진 상태를 운전자가 즉시 인식하여 변속기부(100)의 유지보수를 신속하게 수행할 수 있는 이점이 있다.Therefore, when the high-speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention, the driver can easily confirm that the braking force of the vehicle is lowered during the shift during high-speed driving, the braking force of the vehicle is lowered The driver can immediately check the state even while the vehicle is driving. Accordingly, the driver immediately recognizes a state in which the braking force of the vehicle is lowered, thereby quickly performing maintenance of the transmission unit 100.
이하에서는 본 발명의 또 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템을 도 7 내지 도 9를 참조하여 본 발명의 일 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템과의 차이점을 중심으로 설명한다. 도 7은 본 발명의 또 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템을 설명하기 위한 분리 사시도이고, 도 8은 본 발명의 또 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템의 유체순환수단을 설명하기 위한 사시도이고, 도 9는 본 발명의 또 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템의 냉각수용챔버 내에 보드냉각판 및 제어보드가 수용된 모습을 나타낸 단면도이다.Hereinafter, the high-speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention with the high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment of the present invention with reference to FIGS. The explanation focuses on the differences. Figure 7 is an exploded perspective view illustrating a high speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention, Figure 8 is a high speed shuttle for industrial vehicles and construction equipment according to another embodiment of the present invention 9 is a perspective view illustrating a fluid circulation means of the prevention system, and FIG. 9 illustrates a board cooling plate and a control board accommodated in a cooling water chamber of a high speed shuttle prevention system for an industrial vehicle and construction equipment according to another embodiment of the present invention. It is sectional drawing shown.
도 7 내지 도 9를 참조하면, 본 발명의 또 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템은 상기 트랜스미션제어부(400)는 발열되는 제어보드(410)를 냉각시키기 위해 상기 하부케이스(420) 내부에 수용되어 상기 제어보드(410)와 접촉되는 냉각부재(700)를 더 포함하는 것을 제외하고는 본 발명의 일 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템과 동일하므로 이하에서는 냉각부재(700)를 중심으로 설명한다.7 to 9, the high-speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention, the transmission control unit 400 is the lower case to cool the control board 410 is heat generated 420 is the same as the high-speed shuttle prevention system for industrial vehicles and construction equipment according to an embodiment of the present invention except that it further includes a cooling member 700 accommodated in contact with the control board 410 Hereinafter, the cooling member 700 will be described.
냉각부재(700)는 냉각유체수용챔버(710), 보드냉각판(720), 유체순환수단(730)을 포함한다.The cooling member 700 includes a cooling fluid receiving chamber 710, a board cooling plate 720, and a fluid circulation means 730.
냉각유체수용챔버(710)는 상면이 개방된 육면체 형상으로 구비되고, 제1 유로벽(711) 및 제2 유로벽(712)을 포함한다.The cooling fluid accommodating chamber 710 has an hexahedron shape having an open top surface, and includes a first flow path wall 711 and a second flow path wall 712.
제1 유로벽(711)은 냉각유체수용챔버(710)의 제1 측면부(710a)로부터 제1 측면부(710a)에 마주하는 제2 측면부(710b)를 향해 일정 길이 연장된다. 이때, 제2 측면부(710b)를 향하는 제1 유로벽(711)의 말단은 제2 측면부(710b)와 접하지 않고 이격된다.The first flow path wall 711 extends from the first side portion 710a of the cooling fluid receiving chamber 710 toward the second side portion 710b facing the first side portion 710a. At this time, the ends of the first flow path wall 711 facing the second side surface portion 710b are spaced apart without contacting the second side surface portion 710b.
제2 유로벽(712)은 제2 측면부(710b)로부터 제1 측면부(710a)를 향해 일정 길이 연장되고 제1 유로벽(711)과 일정 간격 이격되게 배치된다. 이때, 제1 측면부(710a)를 향하는 제2 유로벽(712)의 말단 역시 제1 측면부(710a)와 접하지 않고 이격된다.The second flow path wall 712 extends from the second side surface part 710b toward the first side surface part 710a and is spaced apart from the first flow path wall 711 by a predetermined distance. At this time, the end of the second flow path wall 712 facing the first side portion 710a is also spaced apart without contacting the first side portion 710a.
이러한 제1 유로벽(711) 및 제2 유로벽(712)은 제1 유로벽(711) 및 제2 유로벽(712)의 길이방향에 수직한 방향을 따라 교번하여 배열되어 냉각유체수용챔버(710)의 내부공간에 지그재그 형태의 유로(713)를 형성하고, 제1 유로벽(711) 및 제2 유로벽(712)의 높이는 상기 제1 측면부(710a) 및 제2 측면부(710b)의 높이보다 낮게 형성된다.The first flow path wall 711 and the second flow path wall 712 are alternately arranged in a direction perpendicular to the longitudinal direction of the first flow path wall 711 and the second flow path wall 712 to form a cooling fluid receiving chamber ( A zigzag-shaped flow path 713 is formed in the inner space of the 710, and the height of the first flow path wall 711 and the second flow path wall 712 is the height of the first side portion 710a and the second side portion 710b. Formed lower.
보드냉각판(720)은 사각 플레이트 형상을 이루는 금속판이다. 보드냉각판(720)은 제1 유로벽(711) 및 제2 유로벽(712)의 상단부에 안착되어 냉각유체수용챔버(710)의 내부공간에 수용된다. The board cooling plate 720 is a metal plate forming a square plate shape. The board cooling plate 720 is seated on the upper end of the first flow path wall 711 and the second flow path wall 712 is accommodated in the interior space of the cooling fluid receiving chamber 710.
또한 보드냉각판(720)은 방열부(721)를 포함한다. 방열부(721)는 보드냉각판(720)의 상면으로부터 냉각유체수용챔버(710)의 내부공간 방향으로 오목하게 돌출되어 제1 유로벽(711) 및 제2 유로벽(712) 사이에 위치하고, 원뿔 형상으로 돌출되며, 내측에 보드냉각판(720)의 상면부 방향으로 열려 있는 열포집공간(721a)을 갖는다. 이러한 방열부(721)는 냉각유체수용챔버(710) 내의 유로(713)에 공급되는 냉각유체의 수중에 잠겨서 냉각된다.In addition, the board cooling plate 720 includes a heat dissipation unit 721. The heat dissipation part 721 is concavely protruded from the upper surface of the board cooling plate 720 in the direction of the inner space of the cooling fluid receiving chamber 710 and is located between the first flow path wall 711 and the second flow path wall 712. It protrudes in a conical shape and has a heat collecting space 721a open in the direction of the upper surface of the board cooling plate 720 inside. The heat dissipation unit 721 is immersed in the cooling fluid supplied to the flow path 713 in the cooling fluid receiving chamber 710 and cooled.
이러한 보드냉각판(720)의 상면부 상에는 제어보드(410)가 위치하여 제어보드(410)는 냉각유체수용챔버(710) 내에 수용되며, 이때 제어보드(410)는 보드냉각판(720)과 밀착되고 열포집공간(721a)의 열린 부분은 제어보드(410)와 대향되어 제어보드(410)가 발열되는 경우 제어보드(410)로부터 방출되는 열을 방열부(721)가 열포집공간(721a)을 통해 포집할 수 있다.The control board 410 is located on the upper surface of the board cooling plate 720 so that the control board 410 is accommodated in the cooling fluid receiving chamber 710, wherein the control board 410 and the board cooling plate 720 The heat dissipating part 721 heats up the space collected from the control board 410 when the control board 410 is heated and the open portion of the heat collecting space 721a is opposed to the control board 410. Can be captured through).
유체순환수단(730)은 냉각유체수용챔버(710) 내에 형성된 유로(713)에 냉각유체를 순환시킨다. 유체순환수단(730)은 유체순환관(731), 유체순환펌프(732), 열교환기(733)를 포함한다.The fluid circulation means 730 circulates the cooling fluid in the flow path 713 formed in the cooling fluid receiving chamber 710. The fluid circulation means 730 includes a fluid circulation tube 731, a fluid circulation pump 732, and a heat exchanger 733.
유체순환관(731)은 유로(713)의 전체 길이 중 일측 끝에 위치하는 입구부(7131) 및 상기 유로(713)의 전체 길이 중 타측 끝에 위치하는 출구부(7132)에 연결되어 냉각유체를 순환시킨다.The fluid circulation tube 731 is connected to an inlet portion 7131 located at one end of the entire length of the flow path 713 and an outlet portion 7122 located at the other end of the entire length of the flow path 713 to circulate the cooling fluid. Let's do it.
유체순환펌프(732)는 유체순환관(731) 상에 설치되어 냉각유체를 유로(713) 및 유체순환관(731)에 순환시키기 위해 구동된다.The fluid circulation pump 732 is installed on the fluid circulation tube 731 and is driven to circulate the cooling fluid to the flow path 713 and the fluid circulation tube 731.
유체순환관(731) 상에 설치되어 상기 출구부(7132)로부터 배출되는 유체와 열교환하여 온도가 상승된 냉각유체를 냉각한다.It is installed on the fluid circulation pipe 731 and heat-exchanges with the fluid discharged from the outlet portion 7142 to cool the cooling fluid of which the temperature is increased.
이러한 유체순환수단(730)은 냉각유체수용챔버(710)의 외측에 배치되며, 냉각유체수용챔버(710)와 함께 하부케이스(420)의 내부에 수용된다.The fluid circulation means 730 is disposed outside the cooling fluid receiving chamber 710 and is accommodated in the lower case 420 together with the cooling fluid receiving chamber 710.
이러한 본 발명의 또 다른 실시예에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템은 상부케이스(430) 및 하부케이스(420) 내부의 밀폐된 공간 내에서 외기에 의한 발열 및 반복적인 제어 수행에 의한 발열 등에 의해 발열되는 트랜스미션제어부(400)의 제어보드(410)를 빠르게 냉각할 수 있다. The high-speed shuttle prevention system for industrial vehicles and construction equipment according to another embodiment of the present invention by heating and repeated control by the outside air in the closed space inside the upper case 430 and the lower case 420 It is possible to quickly cool the control board 410 of the transmission control unit 400 generated by heat generation.
즉, 제어보드(410)의 냉각을 위해, 냉각유체가 냉각유체수용챔버(710)의 내부에 형성된 유로(713) 및 유체순환관(731)을 순환한다. 이때, 냉각유체는 유체순환펌프(732)에 의해 펌핑되어 순환되며, 유로(713)의 입구부(7131)에서 유체순환관(731)을 통해 유입된 냉각유체는 유로(713)의 입구부(7131)로부터 출구부(7132)를 향해 지그재그로 이동한다.That is, for cooling the control board 410, the cooling fluid circulates through the flow path 713 and the fluid circulation tube 731 formed in the cooling fluid receiving chamber 710. At this time, the cooling fluid is pumped and circulated by the fluid circulation pump 732, the cooling fluid introduced through the fluid circulation pipe 731 at the inlet portion 7141 of the flow path 713 is the inlet portion ( It moves zigzag from 7131 toward the exit portion 7142.
냉각유체가 유로(713)를 따라 이동할 때 보드냉각판(720)은 냉각유체에 의해 하부케이스(420) 및 상부케이스(430) 내부의 온도보다 낮은 온도로 냉각되고, 냉각된 보드냉각판(720)에 접촉되는 발열된 제어보드(410)는 냉각된 보드냉각판(720)에 의해 냉각된다.When the cooling fluid moves along the flow path 713, the board cooling plate 720 is cooled to a temperature lower than the temperature inside the lower case 420 and the upper case 430 by the cooling fluid, and the cooled board cooling plate 720 The heat generated control board 410 is cooled by the cooled board cooling plate 720.
또한 발열된 제어보드(410)는 열을 주변으로 방출하게 되며, 이때 제어보드(410)로부터 방출되는 열은 보드냉각판(720)에 형성되어 제어보드(410)에 열린 부분이 대향되는 방열부(721)의 열포집공간(721a)의 내측으로 유입되어 포집되고, 방열부(721)는 유로(713)를 따라 이동하는 냉각유체의 수중에 잠겨있으므로 방열부(721)는 빠르게 냉각된다. In addition, the heat generated control board 410 emits heat to the surroundings, wherein the heat emitted from the control board 410 is formed in the board cooling plate 720, the heat radiating portion facing the open portion on the control board 410 The heat dissipation part 721 is rapidly cooled because the heat dissipation part 721 is introduced into the heat collecting space 721a of the 721 and is collected, and the heat dissipation part 721 is submerged in the cooling fluid moving along the flow path 713.
따라서, 제어보드(410)가 보드냉각판(720)의 표면과 접촉하여 보드냉각판(720)과 열교환하는 과정 및 제어보드(410)로부터 방출되는 열을 포집하여 포집된 열을 방열부(721)가 빠르게 냉각하는 과정을 통해 제어보드(410)는 빠르게 냉각될 수 있다.Therefore, the control board 410 contacts the surface of the board cooling plate 720 to exchange heat with the board cooling plate 720, and collects heat emitted from the control board 410 to radiate the collected heat to the heat dissipation unit 721. The control board 410 can be cooled quickly through the cooling process.
한편 유로(713)의 출구부(7132)로부터 배출되는 냉각유체는 제어보드(410)와 열교환하여 온도가 상승한 상태로 배출되고, 온도가 상승한 냉각유체는 유체순환관(731)의 내부통로로 유입되어 열교환기 방향으로 이동하고, 유체순환관(731)의 내부통로로 유입된 온도가 상승한 냉각유체는 열교환기(733)에서 열교환되어 냉각된다. 냉각된 유체는 유체순환펌프(732)에 의해 펌핑되어 다시 유체순환관(731)을 통해 유로(713)의 입구부(7131) 방향으로 이동하여 유로(713)에 공급되며, 유로(713)에 공급된 냉각유체는 다시 유로(713)를 따라 유로(713)의 출구부(7132) 방향으로 이동한다.On the other hand, the cooling fluid discharged from the outlet portion 7122 of the flow path 713 is discharged in a state in which the temperature rises by heat exchange with the control board 410, and the cooling fluid whose temperature rises flows into the internal passage of the fluid circulation pipe 731. The cooling fluid is moved in the direction of the heat exchanger, the temperature of the fluid flowing into the inner passage of the fluid circulation pipe 731 is increased in the heat exchanger (733) to be cooled. The cooled fluid is pumped by the fluid circulation pump 732 and then moved to the inlet portion 7141 of the flow path 713 through the fluid circulation pipe 731 to be supplied to the flow path 713, and to the flow path 713. The supplied cooling fluid again moves along the flow path 713 in the direction of the outlet portion 7142 of the flow path 713.
이러한 유체의 순환 과정을 통해 트랜스미션제어부(400)의 제어보드(410)는 항시 빠르게 냉각될 수 있으므로 산업 차량의 운행 중 반복적인 트랜스미션제어부(400)에서의 제어 수행이 이루어 지는 것에 의한 발열 및 높은 외기온도에 따른 발열과 같은 환경에서도 트랜스미션제어부(400)는 항시 발열이 없는 안정적인 온도를 유지할 수 있고, 이에 따라 트랜스미션제어부(400)의 발열로 인한 트랜스미션제어부(400)의 고장 및 제어오류를 방지할 수 있고, 나아가 산업차량의 주행 중 작동오류로 인한 안전사고를 방지할 수 있는 이점이 있다.'The control board 410 of the transmission control unit 400 can be rapidly cooled at all times through the circulation of the fluid, so that the heating and the high ambient temperature are caused by the repeated control of the transmission control unit 400 during the operation of the industrial vehicle. The transmission control unit 400 may maintain a stable temperature without heat at all times even in an environment such as heat generation according to FIG. 1, thereby preventing failure and control error of the transmission control unit 400 due to heat generation of the transmission control unit 400. In addition, there is an advantage that can prevent a safety accident due to an operation error while driving an industrial vehicle.
한편, 본 발명의 실시예들에 따른 산업차량 및 건설장비용 산업차량 및 건설장비용 고속 셔틀 방지시스템 의 트랜스미션제어부(400)의 하부케이스(420) 및 상부케이스(430)의 외부면에는 오염물질의 부착방지 및 제거를 효과적으로 달성할 수 있도록 오염 방지도포용 조성물이 도포된 오염방지도포층이 형성될수 있다.On the other hand, the outer surface of the lower case 420 and the upper case 430 of the transmission control unit 400 of the high-speed shuttle prevention system for industrial vehicles and construction equipment for industrial vehicles and construction equipment according to embodiments of the present invention The antifouling coating layer coated with the antifouling coating composition may be formed so as to effectively achieve the prevention and removal of adhesion.
상기 오염 방지 도포용 조성물은 알카놀아마이드 및 암포프로피오네이트가1:0.01 ~ 1:2 몰비로 포함되어 있고, 알카놀아마이드 및 암포프로피오네이트의 총함량은 전체 수용액에 대해 1 ~10 중량%이다.The antifouling coating composition includes alkanolamide and ampopropionate in a molar ratio of 1: 0.01 to 1: 2, and the total content of alkanolamide and ampopropionate is 1 to 10 based on the total aqueous solution. Weight percent.
상기 알카놀아마이드 및 암포프로피오네이트는 몰비로서 1:0.01 ~ 1:2가 바람직한 바, 몰비가 상기 범위를 벗어나는 경우에는 기재의 도포성이 저하되거나 도포후 표면의 수분흡착이 증가하여 도포막이 제거되는 문제점이 있다.The alkanolamide and ampopropionate have a molar ratio of 1: 0.01 to 1: 2, and when the molar ratio is out of the above range, the coating property of the substrate decreases or the moisture adsorption of the surface after application increases the coating film. There is a problem that is eliminated.
상기 알카놀아마이드 및 암포프로피오네이트는 전제 조성물 수용액중 1 ~ 10 중량%가 바람직한 바, 1 중량% 미만이면 기재의 도포성이 저하되는 문제점이 있고, 10 중량%를 초과하면 도포막 두께의 증가로 인한 결정석출이 발생하기쉽다.The alkanolamide and ampopropionate have a problem in that 1 to 10% by weight of the total composition aqueous solution is preferred. If the content is less than 1% by weight, the applicability of the substrate is lowered. Precipitation is likely to occur due to an increase.
한편, 본 오염 방지 도포용 조성물을 기재 상에 도포하는 방법으로는 스프레이법에 의해 도포하는 것이 바람직하다. 또한, 상기 기재 상의 최종 도포막 두께는 500 ~ 2000Å이 바람직하며, 보다 바람직하게는 1000 ~ 2000Å이다. 상기 도포막의 두께가 500 Å미만이면 고온 열처리의 경우에 열화되는 문제점이 있고, 2000 Å을 초과하면 도포 표면의 결정석출이 발생하기 쉬운 단점이 있다.On the other hand, it is preferable to apply | coat by the spray method as a method of apply | coating this antifouling coating composition on a base material. The final coating film thickness on the substrate is preferably 500 to 2000 kPa, more preferably 1000 to 2000 kPa. If the thickness of the coating film is less than 500 kPa, there is a problem of deterioration in the case of high temperature heat treatment, and if the thickness of the coating film exceeds 2000 kPa, crystal precipitation of the coated surface is liable to occur.
또한, 본 오염 방지 도포용 조성물은 알카놀아마이드 0.1 몰 및 암포프로피오네이트 0.05몰을 증류수 1000 ㎖에 첨가한 다음 교반하여 제조될 수 있다.In addition, the present antifouling coating composition may be prepared by adding 0.1 mol of alkanolamide and 0.05 mol of ampopropionate to 1000 ml of distilled water, followed by stirring.
한편, 본 발명의 실시예들에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템의 변속기부(100)의 클러치 샤프트(10)의 표면에는 부식방지도포층이 형성된다. 부식방지도포층의 형성을 위한 표면 도포재료는 토일트리아졸 20중량%, 벤즈이미다졸 15중량%, 트리옥틸아민 10중량%, 하프늄 15중량%, 산화알루미늄40중량%로 구성되며, 코팅두께는 8㎛로 구성된다.On the other hand, the anti-corrosion coating layer is formed on the surface of the clutch shaft 10 of the transmission unit 100 of the high-speed shuttle prevention system for industrial vehicles and construction equipment according to the embodiments of the present invention. The surface coating material for forming the anti-corrosion coating layer is composed of 20% by weight of toil triazole, 15% by weight of benzimidazole, 10% by weight of trioctylamine, 15% by weight of hafnium, 40% by weight of aluminum oxide. It consists of 8 micrometers.
토일트리아졸, 벤즈이미자졸 및 트리옥틸아민은 부식방지 및 변색방지 등의 역할을 한다.Tolyltriazole, benzimizol and trioctylamine serve as corrosion protection and discoloration prevention.
하프늄은 내부식성이 있는 전이 금속원소로 뛰어난 방수성, 내식성 등을 갖도록 역할을 한다.Hafnium is a corrosion-resistant transition metal element that serves to have excellent water resistance and corrosion resistance.
산화알루미늄은 내화도 및 화학적 안정성 등을 목적으로 첨가된다. Aluminum oxide is added for the purpose of fire resistance, chemical stability, and the like.
상기 구성 성분의 비율 및 코팅두께를 상기와 같이 수치한정한 이유는, 본 발명자가 수차례시험결과를 통해 분석한 결과, 상기 비율에서 최적의 부식방지 효과를 나타내었다.The reason for limiting the numerical value and the coating thickness of the components as described above, the inventors have analyzed through the test results several times, showed the optimum corrosion protection effect in the ratio.
따라서, 상기 부식방지도포층에 의해 클러치 샤프트의 외면이 부식되는 현상을 방지할 수 있고, 이에 따라 제품의 수명이 연장될 수 있다.Therefore, it is possible to prevent the phenomenon that the outer surface of the clutch shaft is corroded by the anti-corrosion coating layer, thereby extending the life of the product.
한편, 본 발명의 실시예들에 따른 산업차량 및 건설장비용 고속 셔틀 방지시스템의 트랜스미션제어부(400)의 실링부재(450)는 고무 재질로 이루어질 수 있으며, 이러한 실링부재(450)의 원료 함량비는 고무 60중량%, 카아본블랙 33~36중량%, 산화방지제 2~5중량%, 촉진제인 유황 1~3중량%를 혼합한다.On the other hand, the sealing member 450 of the transmission control unit 400 of the high-speed shuttle prevention system for industrial vehicles and construction equipment according to embodiments of the present invention may be made of a rubber material, the raw material content ratio of the sealing member 450 Is mixed with 60% by weight of rubber, 33 to 36% by weight of carbon black, 2 to 5% by weight of antioxidant, and 1 to 3% by weight of sulfur as an accelerator.
카아본블랙은 내마모성을 증대시키는 것이므로 이를 첨가하되, 함유량이 33중량% 미만이면, 탄성과 내마모성이 줄어들며, 36중량%가 초과 되면 주 성분인 고무의 함량이 상대적으로 적게 되어 탄성력이 떨어질 우려가 있으므로, 33~36중량%를 혼합한다.Carbon black is added to increase the wear resistance, but if the content is less than 33% by weight, the elasticity and abrasion resistance is reduced, if the content exceeds 36% by weight, the rubber content of the main component is relatively small, there is a fear that the elastic force is lowered , 33 to 36% by weight.
산화방지제는 3C (N-PHENYL-N'-ISOPROPYL- P-PHENYLENEDIAMINE) 또는 RD(POLYMERIZED 2,2,4-TRIMETHYL-1,2- DIHYDROQUINOLINE)을 선택하여 2~5중량%를 첨가하는 것으로, 2중량% 미만이면, 제품이 산화가 되기 쉽고, 너무 많이 첨가하여 5중량%를 초과하면, 주 성분인 고무의 함량이 상대적으로 적게 되어 탄성력이 떨어질 우려가 있으므로, 또한 산화방지제의 가격이 비싸기 때문에 2~5중량%가 적정하다.Antioxidants add 2-5% by weight of 3C (N-PHENYL-N'-ISOPROPYL-P-PHENYLENEDIAMINE) or RD (POLYMERIZED 2,2,4-TRIMETHYL-1,2-DIHYDROQUINOLINE) If it is less than the weight%, the product is easy to oxidize, and if it is added too much, if it exceeds 5 weight%, the rubber content of the main component is relatively small, and the elastic force may be reduced. ~ 5% by weight is appropriate.
촉진제인 유황은 1~3중량%를 혼합한다. 1 중량% 미만은 성형시 가열공정에서 가황작용 효과가 미미하므로, 1 중량% 이상을 첨가한다. 3중량%를 초과하면, 주 성분인 고무의 함량이 상대적으로 적게 되어 탄성력이 떨어질 우려가 있으므로, 1 ~ 3중량%가 적정하다.Sulfur, an accelerator, is mixed with 1-3 wt%. Less than 1% by weight is a slight vulcanization effect in the heating step during molding, so 1% by weight or more is added. If it exceeds 3% by weight, the content of rubber, which is a main component, is relatively low, and there is a possibility that the elastic force may drop, so 1 to 3% by weight is appropriate.
따라서 본 발명은 여러 방향에 탄성을 갖는 합성고무로 보강되므로 실링부재(450)의 탄성, 인성 및 강성이 증대되므로 내구성이 향상되며, 이에 따라 실링부재(450)의 수명이 증대된다.Therefore, since the present invention is reinforced with synthetic rubber having elasticity in various directions, the elasticity, toughness, and rigidity of the sealing member 450 are increased, so that durability is improved, and thus, the life of the sealing member 450 is increased.
또한 변속조작부(200)에는 호흡기계 질환치료 등의 기능을 가진 방향제 물질이 코팅됨에 따라, 사용자의 피로회복, 건강증진 등에 효과를 나타낸다.In addition, the shift operation unit 200 is coated with a fragrance substance having a function such as respiratory disease treatment, thereby exhibiting effects on fatigue recovery, health promotion, and the like of the user.
상기 방향제 물질에는 기능성 오일이 혼합될 수 있으며, 그 혼합비율은 방향제 95~97중량%에 기능성 오일 3~5중량%가 혼합되며, 기능성 오일은 탄저린 오일(Tangerine oil) 50중량%, 팔미토레익산 오일(Palmitoleic acid oil) 50중량%로 이루어진다.The fragrance material may be mixed with a functional oil, the mixing ratio of the fragrance is 95 to 97% by weight of the functional oil is mixed 3 to 5% by weight, the functional oil 50% by weight of Tangerine (Tangerine oil), palmitore It consists of 50% by weight of palmitoleic acid oil.
여기서 기능성 오일은 방향제에 대해 3~5중량%가 혼합되는 것이 바람직하다. 기능성 오일의 혼합비율이 3중량% 미만이면, 그 효과가 미미하며, 기능성 오일의 혼합비율이 3~5중량%를 초과하면 그 기능이 크게 향상되지 않는 반면에 제조 단가는 크게 증가된다.The functional oil is preferably 3 to 5% by weight relative to the perfume. If the mixing ratio of the functional oil is less than 3% by weight, the effect is insignificant. If the mixing ratio of the functional oil is more than 3 to 5% by weight, the function thereof is not greatly improved while the manufacturing cost is greatly increased.
기능성 오일 중 탄저린 오일(Tangerine oil)은 주 화학성분으로는 citronellol, linalool, cital 등을 들 수 있으며 방부, 진경, 진정작용 등을 하여 스트레스 완화 등에 좋은 효과가 있다.Tangerine oil among functional oils include citronellol, linalool and cital as main chemicals, and it is effective in relieving stress through antiseptic, antispasmodic and sedative effects.
팔미토레익산 오일(Palmitoleic acid oil) 오일은 항산화작용을 하며 건조하거나 노화된 피부에 좋으며 세포 재생, 살균, 피부 염증 치료 등에 작용효과가 우수하다. Palmitoleic acid oil is an antioxidant that is good for dry or aged skin and has excellent effects on cell regeneration, sterilization and skin inflammation treatment.
이러한 기능성 오일이 변속조작부(200)에 코팅됨에 따라, 작업자의 피로회복, 건강증진 등에 기여하는 역할을 한다.As the functional oil is coated on the shift operation unit 200, it serves to contribute to worker's fatigue recovery, health promotion, and the like.
제시된 실시예들에 대한 설명은 임의의 본 발명의 기술 분야에서 통상의 지식을 가진 자가 본 발명을 이용하거나 또는 실시할 수 있도록 제공된다. 이러한 실시예들에 대한 다양한 변형들은 본 발명의 기술 분야에서 통상의 지식을 가진 자에게 명백할 것이며, 여기에 정의된 일반적인 원리들은 본 발명의 범위를 벗어남이 없이 다른 실시예들에 적용될 수 있다. 그리하여, 본 발명은 여기에 제시된 실시예들로 한정되는 것이 아니라, 여기에 제시된 원리들 및 신규한 특징들과 일관되는 최광의의 범위에서 해석되어야 할 것이다.The description of the presented embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the scope of the invention. Thus, the present invention should not be limited to the embodiments set forth herein but should be construed in the broadest scope consistent with the principles and novel features set forth herein.

Claims (4)

  1. 전진클러치부(110), 후진클러치부(120), 상기 전진클러치부(110)의 작동을 위한 작동유체의 이송을 차단 및 인가하기 위한 전진측 솔레노이드밸브(130), 상기 후진클러치부(120)의 작동을 위한 작동유체의 이송을 차단 및 인가하기 위한 후진측 솔레노이드밸브(140), 상기 작동유체를 상기 전진클러치부(110) 및 후진클러치부(120) 방향으로 공급하는 차징펌프(150), 상기 차징펌프(150)로부터 공급되는 작동유체 및 작동유체의 유압을 상기 전진측 솔레노이드밸브(130) 및 후진측 솔레노이드밸브(140)로 공급하는 메인압력밸브(160)를 포함하는 변속기부(100);Forward clutch unit 110, reverse clutch unit 120, the forward side solenoid valve 130 for blocking and applying the transfer of the working fluid for the operation of the forward clutch unit 110, the reverse clutch unit 120 Reverse side solenoid valve 140 for blocking and applying the transfer of the working fluid for the operation of the charging pump 150 for supplying the working fluid toward the forward clutch unit 110 and the reverse clutch unit 120, Transmission unit 100 including a main pressure valve 160 for supplying the hydraulic fluid of the working fluid and the working fluid supplied from the charging pump 150 to the forward side solenoid valve 130 and the reverse side solenoid valve 140 ;
    전진/중립/후진 변속단 조작을 위한 변속조작부(200);Shift operation unit 200 for the forward / neutral / reverse shift stage operation;
    차량의 액슬부(70)에 연결되어 차량 속도를 감지하는 스피드감지센서(300); 및A speed detection sensor 300 connected to the axle portion 70 of the vehicle to detect a vehicle speed; And
    상기 변속조작부(200) 및 상기 스피드감지센서(300)로부터 신호를 입력받고, 상기 변속조작부(200)의 전진단 신호 및 후진단 신호 입력과 상기 스피드감지센서(300)에 의해 측정되는 현재 차량속도에 따라 상기 전진측 솔레노이드밸브(130) 및 후진측 솔레노이드밸브(140)의 개폐동작을 제어하고, 주행 중 상기 변속조작부(200)로부터 입력되는 전진단 신호 또는 후진단 신호에 따라 변속을 가동하는 시점을 규정하는 변속전환가동속도값이 미리 입력되어 있는 트랜스미션제어부(400)를 포함하고,Receives a signal from the shift control unit 200 and the speed sensor 300, the forward speed signal and the reverse signal input of the shift control unit 200 and the current vehicle speed measured by the speed sensor 300 In accordance with the control of the opening and closing operation of the forward-side solenoid valve 130 and the reverse-side solenoid valve 140, and the shifting time in accordance with the forward forward signal or the reverse signal input from the shift operation unit 200 during driving And a transmission control unit 400 in which a shift switching operating speed value to prescribe is input in advance.
    상기 트랜스미션제어부(400)는 전진 주행 또는 후진 주행 중 역방향으로의 주행 전환을 위해 상기 변속조작부(200)로부터 전진단 신호 또는 후진단 신호가 입력되는지 판단하고, 주행 중 상기 전진단 신호 또는 후진단 신호가 입력되면 상기 스피드감지센서(300)로부터 입력되는 현재 차량속도가 상기 변속전환가동속도값 이하인지 여부를 판단하여, 현재 차량속도가 상기 변속전환가동속도값 이상이면 상기 전진측 솔레노이드밸브(130) 및 후진측 솔레노이드밸브(140)를 개방하여 중립변속모드로 전환하고, 현재 차량속도가 상기 변속전환가동속도값 미만으로 감속되면 상기 변속조작부로부터 입력된 전진단 신호 또는 후진단 신호에 따라 상기 전진측 솔레노이드밸브(130) 또는 후진측 솔레노이드밸브(140)를 닫아서 상기 전진클러치부(110) 또는 후진클러치부(120)가 액슬부(70)에 연결되도록 제어하는 것을 특징으로 하는,The transmission control unit 400 determines whether a forward forward signal or a reverse forward signal is input from the shift operator 200 in order to switch to the reverse direction during the forward driving or the backward driving, and the forward forward signal or the reverse signal during driving. When is input, it is determined whether the current vehicle speed input from the speed detection sensor 300 is less than the shift switching operation speed value, and if the current vehicle speed is more than the shift switching operation speed value, the forward-side solenoid valve 130 And the reverse side solenoid valve 140 is opened to switch to the neutral shift mode, and when the current vehicle speed is reduced to less than the shift switching operation speed value, the forward side signal according to the forward forward signal or the reverse forward signal input from the shift control unit. The solenoid valve 130 or the reverse side solenoid valve 140 is closed to close the forward clutch 110 or reverse clutch. 120 is characterized in that the control to be connected to the axle part 70,
    산업차량 및 건설장비용 고속 셔틀 방지시스템.High speed shuttle prevention system for industrial vehicles and construction equipment.
  2. 제1항에 있어서,The method of claim 1,
    상기 트랜스미션제어부(400)는,The transmission control unit 400,
    기판상에 제어회로가 구성된 제어보드(410);A control board 410 configured with a control circuit on the substrate;
    상기 제어보드를 내부에 수용하는 하부케이스(420);A lower case 420 accommodating the control board therein;
    상기 제어회로와 전기적으로 연결되고, 상기 제어회로를 상기 변속조작부(200), 스피드감지센서(300), 가속페달스위치(600), 브레이크페달스위치(500), 전진측 솔레노이드밸브(130) 및 후진측 솔레노이드밸브(140)와 전기적으로 연결시키기 위한 커넥터(440);The control circuit is electrically connected to the control circuit, and the control circuit 200, the speed detection sensor 300, the accelerator pedal switch 600, the brake pedal switch 500, the forward side solenoid valve 130 and the reverse A connector 440 for electrically connecting the side solenoid valve 140;
    상기 하부케이스(420)의 개방된 면에 결합되고, 상기 커넥터(440)를 수용하고 상기 커넥터(440)를 외부로 노출시키는 커넥터구멍이 구비되는 상부케이스(430); 및An upper case 430 coupled to an open surface of the lower case 420 and having a connector hole for receiving the connector 440 and exposing the connector 440 to the outside; And
    상기 상부케이스(430) 및 하부케이스(420)의 결합부분 사이에 개재되는 실링부재(450)를 포함하는 것을 특징으로 하는,Characterized in that it comprises a sealing member 450 interposed between the coupling portion of the upper case 430 and the lower case 420,
    산업차량 및 건설장비용 고속 셔틀 방지시스템.High speed shuttle prevention system for industrial vehicles and construction equipment.
  3. 제2항에 있어서,The method of claim 2,
    상기 트랜스미션제어부(400)는 발열되는 제어보드(410)를 냉각시키기 위해 상기 하부케이스(420) 내부에 수용되어 상기 제어보드(410)와 접촉되는 냉각부재(700)를 더 포함하고,The transmission control unit 400 further includes a cooling member 700 accommodated in the lower case 420 to be in contact with the control board 410 to cool the control board 410 that generates heat.
    상기 하부케이스(420)는 상기 냉각부재(700)가 결합되기 위해 하부케이스(420)의 내부공간에 구비되는 결합슬롯(421)을 포함하고,The lower case 420 includes a coupling slot 421 provided in the inner space of the lower case 420 to be coupled to the cooling member 700,
    상기 냉각부재(700)는,The cooling member 700,
    상면이 개방된 육면체 형상으로 구비되는 냉각유체수용챔버(710)로서, 상기 냉각유체수용챔버(710)의 제1 측면부(710a)로부터 상기 제1 측면부(710a)에 마주하는 제2 측면부(710b)를 향해 일정 길이 연장된 제1 유로벽(711), 상기 제2 측면부(710b)로부터 상기 제1 측면부(710a)를 향해 일정 길이 연장되고 상기 제1 유로벽(711)과 일정 간격 이격되게 배치되는 제2 유로벽(712)을 포함하고, 상기 제1 유로벽(711) 및 제2 유로벽(712)은 교번하여 일방향으로 배열되어 상기 냉각유체수용챔버(710)의 내부공간에 지그재그 형태의 유로가 형성되어 있는 냉각유체수용챔버(710);A cooling fluid receiving chamber 710 having an open hexahedral shape having an upper surface, and a second side portion 710b facing the first side portion 710a from the first side portion 710a of the cooling fluid receiving chamber 710. The first flow path wall 711 extending in a predetermined length toward the first side wall portion 710a extends a predetermined length toward the first side wall portion 710a and is spaced apart from the first flow path wall 711 by a predetermined distance. And a second flow path wall 712, wherein the first flow path wall 711 and the second flow path wall 712 are alternately arranged in one direction so as to have a zigzag flow path in an internal space of the cooling fluid receiving chamber 710. Cooling fluid receiving chamber 710 is formed;
    사각 플레이트 형상을 이루는 금속판이고, 상기 제1 유로벽(711) 및 제2 유로벽(712)의 상단부에 안착되어 상기 냉각유체수용챔버(710)의 내부공간에 수용되고, 상기 금속판의 상면으로부터 상기 냉각유체수용챔버(710)의 내부공간 방향으로 오목하게 돌출되어 상기 제1 유로벽(711) 및 제2 유로벽(712) 사이에 위치하며 원뿔 형상으로 돌출되어 상기 금속판의 상면부 방향으로 열려 있는 열포집공간(721a)을 갖는 방열부(721)를 포함하는 보드냉각판(720);It is a metal plate forming a rectangular plate shape, is seated on the upper end of the first flow path wall 711 and the second flow path wall 712 is accommodated in the interior space of the cooling fluid receiving chamber 710, from the upper surface of the metal plate Protruded concave in the direction of the inner space of the cooling fluid receiving chamber 710 is located between the first flow path wall 711 and the second flow path wall 712 is projected in a conical shape is opened in the direction of the upper surface of the metal plate A board cooling plate 720 including a heat dissipation unit 721 having a heat collecting space 721a;
    상기 유로의 전체 길이 중 일측 끝에 위치하는 입구부(7131) 및 상기 유로의 전체 길이 중 타측 끝에 위치하는 출구부(7132)에 연결되어 냉각유체를 순환시키기 위한 유체순환관(731), 상기 유체순환관(731) 상에 설치되어 상기 냉각유체를 상기 유체통로 및 유체순환관에 순환시키기 위해 구동되는 유체순환펌프(732), 및 상기 유체순환관(731) 상에 설치되어 상기 출구부(7132)로부터 배출되는 유체와 열교환하는 열교환기(733)를 포함하는 유체순환수단(730)을 포함하고,A fluid circulation pipe 731 connected to an inlet portion 7131 located at one end of the entire length of the flow path and an outlet portion 7122 located at the other end of the entire length of the flow path for circulating a cooling fluid, the fluid circulation A fluid circulation pump 732 installed on the pipe 731 and driven to circulate the cooling fluid in the fluid passage and the fluid circulation pipe, and on the fluid circulation pipe 731 and the outlet portion 7122. A fluid circulation means 730 including a heat exchanger 733 for exchanging heat with the fluid discharged therefrom,
    상기 제어보드(410)는 상기 보드냉각판(720)과 밀착하도록 상기 보드냉각판(720)의 상면에 안착되어 상기 냉각유체수용챔버(710) 내에 수용되고,The control board 410 is mounted on the upper surface of the board cooling plate 720 to be in close contact with the board cooling plate 720 is accommodated in the cooling fluid receiving chamber 710,
    상기 열포집공간(721a)의 열린 부분은 상기 제어보드(410)와 대향되어 발열되는 제어보드(410)로부터 방출되는 열을 포집하며,The open portion of the heat collecting space 721a collects heat emitted from the control board 410 which is heated to face the control board 410,
    상기 방열부(721)는 상기 유로(713)에 공급되는 냉각유체의 수중에 잠겨서 냉각유체에 의해 냉각되는 것을 특징으로 하는,The heat dissipation unit 721 is submerged in the water of the cooling fluid supplied to the flow path 713 is characterized in that the cooling by the cooling fluid
    산업차량 및 건설장비용 고속 셔틀 방지시스템.High speed shuttle prevention system for industrial vehicles and construction equipment.
  4. 제1항에 있어서,The method of claim 1,
    차량의 내부에 설치되는 변속기점검표시등(800); 및A transmission check indicator 800 installed inside the vehicle; And
    상기 전진클러치부(110)에서 상기 작동유체가 유입되는 내부공간 또는 상기 후진클러치부(120)에서 상기 작동유체가 유입되는 내부공간 연결되어, 상기 전진클러치부(110)의 내부공간 또는 상기 후진클러치부(120)의 내부공간으로 공급되는 작동유체의 압력의 증가에 의한 상기 전진클러치부(110)의 내부공간 또는 후진클러치부(120)의 내부공간의 압력변화를 상기 전진클러치부(110)의 내부공간 또는 후진클러치부(120)의 내부공간 면적 100%에 대해 0~100%로 증가하는 유체압력을 10% 단위로 증가한 때의 각 구간별 압력측정값을 출력하도록 설정되는 압력측정센서(900)를 더 포함하고;An internal space into which the working fluid flows from the forward clutch unit 110 or an internal space into which the working fluid flows from the reverse clutch unit 120 is connected to the internal space of the forward clutch unit 110 or the reverse clutch. The pressure change of the internal space of the forward clutch unit 110 or the internal space of the reverse clutch unit 120 by the increase of the pressure of the working fluid supplied to the internal space of the unit 120 of the forward clutch unit 110 Pressure measuring sensor 900 is set to output a pressure measurement value for each section when the fluid pressure increases from 0 to 100% in 10% increments with respect to 100% of the internal space of the internal space or the reverse clutch 120 (900). Further comprises;
    상기 트랜스미션제어부(400)는, 상기 압력측정센서(900)에서 출력되는 상기 각 구간별 압력측정값을 입력받고, 상기 각 구간별 압력측정값이 입력되는 시기에 상기 스피드감지센서(300)에서 측정되는 현재 차량속도값과 상기 각 구간별 압력측정값이 매칭된 변속기점검데이터가 저장되는 저장부(460), 및 시간을 카운팅하는 타이머(470)를 포함하고, 상기 저장부(460)에 저장된 변속기점검데이터를 기초로 변속기점검을 실행하기 위한 변속기점검주기가 미리 설정되며;The transmission control unit 400 receives the pressure measurement value for each section output from the pressure measurement sensor 900 and measures the speed detection sensor 300 at a time when the pressure measurement value for each section is input. And a storage unit 460 for storing the transmission check data in which the current vehicle speed value and the pressure measurement value of each section are matched, and a timer 470 for counting time, and the transmission stored in the storage unit 460. A transmission inspection period for executing the transmission inspection on the basis of the inspection data is set in advance;
    상기 트랜스미션제어부(400)는 상기 변속기점검데이터를 요일별로 적어도 1회 상기 저장부(460)에 저장하고, The transmission control unit 400 stores the transmission inspection data in the storage unit 460 at least once for each day of the week,
    상기 트랜스미션제어부(400)는 상기 전진측 솔레노이드밸브(130) 및 후진측 솔레노이드밸브(140)를 개방하여 중립변속모드로 전환하는 과정에서, 상기 저장부(460)에 상기 각 구간별 압력측정값 및 각 구간별 압력측정값과 매칭되는 차량속도값을 저장하고 이어서 현재 시점이 상기 변속기점검주기인지 여부를 판단하고, 변속기점검주기이면 이전 변속기점검주기에서 확인되었던 이전 변속기점검데이터와 현재 변속기점검주기에 확인되는 최근 변속기점검데이터를 비교하여 이전 변속기점검데이터 및 최근 변속기점검데이터가 상이한지 여부를 판단하고, 이전 변속기점검데이터 및 최근 변속기점검데이터가 상이하면 상기 변속기점검표시등(800)을 발광시키는 제어를 실행하는 것을 특징으로 하는,The transmission control unit 400 opens the forward side solenoid valve 130 and the reverse side solenoid valve 140 to switch to the neutral shift mode, and the pressure measurement value for each section is stored in the storage unit 460. The vehicle speed value matched with the pressure measurement value for each section is stored, and then it is determined whether the current time is the transmission inspection cycle, and if the transmission inspection cycle, the previous transmission inspection data and the current transmission inspection cycle identified in the previous transmission inspection cycle It is determined whether the previous transmission check data and the latest transmission check data are different by comparing the latest transmission check data to be checked, and if the previous transmission check data and the latest transmission check data are different from each other, a control for emitting the transmission check light 800. Characterized in that,
    산업차량 및 건설장비용 고속 셔틀 방지시스템.High speed shuttle prevention system for industrial vehicles and construction equipment.
PCT/KR2019/008383 2018-07-13 2019-07-08 High speed shuttle prevention system for construction equipment WO2020013552A1 (en)

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KR1020180081812A KR101939792B1 (en) 2018-07-13 2018-07-13 High-speed shuttle protection system of construction vehicle
KR10-2018-0081812 2018-07-13

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06193731A (en) * 1992-12-24 1994-07-15 Hitachi Constr Mach Co Ltd Hydraulic motor driving circuit for traveling of working vehicle
JPH10315797A (en) * 1997-05-15 1998-12-02 Hitachi Ltd Automatic transmission control device and automatic transmission
KR20010001588U (en) * 1999-06-30 2001-01-15 양재신 System for controlling hydraulic pressure in transmission
KR100329581B1 (en) * 1999-10-15 2002-03-23 양재신 Forward-reverse shift control device for forklift truck
JP2008128434A (en) * 2006-11-24 2008-06-05 Aisin Aw Co Ltd Forward and rearward travelling setting hydraulic pressure change-over mechanism and automatic transmission

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06193731A (en) * 1992-12-24 1994-07-15 Hitachi Constr Mach Co Ltd Hydraulic motor driving circuit for traveling of working vehicle
JPH10315797A (en) * 1997-05-15 1998-12-02 Hitachi Ltd Automatic transmission control device and automatic transmission
KR20010001588U (en) * 1999-06-30 2001-01-15 양재신 System for controlling hydraulic pressure in transmission
KR100329581B1 (en) * 1999-10-15 2002-03-23 양재신 Forward-reverse shift control device for forklift truck
JP2008128434A (en) * 2006-11-24 2008-06-05 Aisin Aw Co Ltd Forward and rearward travelling setting hydraulic pressure change-over mechanism and automatic transmission

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