WO2020010764A1 - Motor, power assembly and unmanned aerial vehicle - Google Patents

Motor, power assembly and unmanned aerial vehicle Download PDF

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Publication number
WO2020010764A1
WO2020010764A1 PCT/CN2018/114799 CN2018114799W WO2020010764A1 WO 2020010764 A1 WO2020010764 A1 WO 2020010764A1 CN 2018114799 W CN2018114799 W CN 2018114799W WO 2020010764 A1 WO2020010764 A1 WO 2020010764A1
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WO
WIPO (PCT)
Prior art keywords
motor
stator
motor according
coil
bearing
Prior art date
Application number
PCT/CN2018/114799
Other languages
French (fr)
Chinese (zh)
Inventor
罗东东
Original Assignee
深圳市道通智能航空技术有限公司
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Publication of WO2020010764A1 publication Critical patent/WO2020010764A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C27/00Rotorcraft; Rotors peculiar thereto
    • B64C27/04Helicopters
    • B64C27/12Rotor drives
    • B64C27/14Direct drive between power plant and rotor hub
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64DEQUIPMENT FOR FITTING IN OR TO AIRCRAFT; FLIGHT SUITS; PARACHUTES; ARRANGEMENTS OR MOUNTING OF POWER PLANTS OR PROPULSION TRANSMISSIONS IN AIRCRAFT
    • B64D27/00Arrangement or mounting of power plant in aircraft; Aircraft characterised thereby
    • B64D27/02Aircraft characterised by the type or position of power plant
    • B64D27/24Aircraft characterised by the type or position of power plant using steam, electricity, or spring force
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/02Casings or enclosures characterised by the material thereof
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/10Casings or enclosures characterised by the shape, form or construction thereof with arrangements for protection from ingress, e.g. water or fingers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/12Casings or enclosures characterised by the shape, form or construction thereof specially adapted for operating in liquid or gas

Definitions

  • the embodiments of the present application relate to the technical field of drones, and in particular, to a motor, a power component, and a drone.
  • Unmanned aerial vehicle is an unmanned aircraft that controls flight attitude through radio remote control equipment and built-in programs. Due to its advantages such as maneuverability, fast response, unmanned operation, and low operating requirements, etc. , Has been widely used in aerial photography, plant protection, power inspection, disaster relief and many other fields.
  • a drone drives a propeller to rotate through a motor mounted on the arm, and completes various flight attitudes by controlling the rotation of the propeller.
  • the embodiments of the present application provide a motor, a power component, and a drone, which can improve the waterproof protection level of the motor, and further improve the waterproof performance of the drone, so that the drone can work in rain or underwater Suitable for different flying environments.
  • a technical solution adopted in the present application is to provide a motor including: a stator and a rotor sleeved around the outer periphery of the stator and capable of rotating around the stator; wherein the stator includes a stator base , An iron core, a coil, and a glue filling layer, the iron core is sleeved outside the stator base, the coil is wound around the iron core, the glue filling layer surrounds the coil, and the rotor is mounted on The stator base.
  • the stator further includes a bearing, and the rotor is mounted on the stator base through the bearing; the bearing is a waterproof bearing.
  • the waterproof bearing is a stainless steel bearing or a ceramic bearing.
  • the stator base is an aluminum alloy casting, and a first waterproof layer is formed on a surface thereof.
  • the iron core includes a main body and an insulating layer that completely covers a surface of the main body and has a waterproof performance.
  • the rotor includes a housing, a plurality of permanent magnets, an outer cover, and a rotating shaft;
  • the casing is rotatably sleeved on the outer periphery of the core and can rotate around the core; the plurality of permanent magnets are disposed on a surface of the casing facing the core and between the core and the core A gap is provided; the outer cover is connected to an end of the housing away from the stator base; one end of the rotating shaft is tightly connected to the outer cover, and the other end is installed on the stator base so that the rotor Rotatable around the stator.
  • a second waterproof layer is formed on the surface of the casing.
  • the second waterproof layer is formed by anodizing the surface of the casing.
  • the surfaces of the plurality of permanent magnets are plated with a double nickel layer.
  • the outer cover is an aluminum alloy casting, and a third waterproof layer is formed on a surface thereof.
  • a power component which includes a motor as described above, and a propeller mounted on the motor.
  • an unmanned aerial vehicle which includes a fuselage, an arm connected to the fuselage, and the arm mounted on the arm as described above.
  • the embodiment of the present application has the beneficial effect that the coil of the motor provided by the embodiment of the present application is covered with a glue-filling layer, and the coil is isolated from the outside by the glue-filling layer, which can avoid the coil and the Water contact improves the waterproof performance of the motor and enables the motor and its power components to operate normally even in rain or humid environments.
  • FIG. 1 is a schematic diagram of a three-dimensional structure of a drone provided by one embodiment of the present application.
  • FIG. 2 is an exploded view of the structure of the drone shown in FIG. 1;
  • FIG. 3 is an exploded view of the drone shown in FIG. 1 from another perspective;
  • FIG. 4 is a partially enlarged view of part A in FIG. 3;
  • FIG. 5 is an exploded view of a motor in the drone shown in FIG. 3;
  • FIG. 6 is an exploded view of the motor shown in FIG. 5 from another perspective.
  • the waterproof and dustproof ability of the motor is poor.
  • the conventional motor generally adopts an open cover or stator seat design in order to improve the heat dissipation capacity of the motor, which leads to the stator coil. It is exposed to the outside, and after the water enters the inside of the motor, it is easy to cause a short circuit between the coils and affect the operation of the motor.
  • the embodiment of the present application provides a motor.
  • the stator coil is wrapped with a glue-filling layer.
  • the glue-filling layer can isolate the coil from the outside. Even if water enters the inside of the motor, it will not affect the operation of the motor. .
  • an embodiment of the present application further provides a power assembly including the motor and an unmanned aerial vehicle.
  • the motor and its power components can be applied to any movable object driven by the motor, such as drones, ships, robots, etc .; the drone can be any type of unmanned aerial vehicle, which can include but is not limited to: Single-rotor drone, multi-rotor drone, tilt-rotor drone, etc.
  • FIG. 1 is a schematic structural diagram of a drone provided by one embodiment of the present application.
  • the drone 100 includes a fuselage 10, four arms 20 extending from the fuselage 10, and A power assembly 30, a landing gear 40, and a protective cover 50 are provided on each of the arms 20. That is, the drone 100 of the present application is a quadrotor drone, and the number of the power components 30 is four. In other possible embodiments, the drone 100 may be any other suitable type of rotor drone, such as a double-rotor drone, a six-rotor drone, or the like. When the power module 30 is applied to other types of unmanned aerial vehicles, the number of the power modules 30 may be changed according to actual needs, which is not limited in the embodiment of the present application.
  • the drone 100 may further include a pan / tilt (not shown), which is installed at the bottom of the fuselage 10.
  • the pan / tilt is used to carry a high-definition digital camera or other camera device to eliminate high-definition digital Disturbances on the camera or other camera devices ensure the clarity and stability of the video captured by the camera or other camera devices.
  • one end of the arm 20 is fixedly connected to the fuselage 10.
  • the arm 20 is integrally formed with the fuselage 10.
  • the arm 20 may also be connected to the fuselage 10 in a manner of being expanded or folded relative to the fuselage 10.
  • the arm 20 may be connected to the fuselage 10 through a rotating shaft mechanism, so as to realize the expansion or folding of the arm 20 relative to the fuselage 10.
  • the power assembly 30 is installed at the other end of the airframe 20 (ie, the end far from the fuselage 10), and is used to provide power to the drone 100 and drive the drone 100 to fly and Adjust the flight attitude.
  • the power assembly 30 includes a motor 31 and a propeller 32 driven by the motor 31.
  • the propeller 32 is installed on an output shaft of the motor 31.
  • the propeller 32 is driven by the motor 31 to generate a UAV 100 Flying lift or thrust.
  • the motor 31 may be any suitable type of motor, such as a brushed motor, a brushless motor, a DC motor, a stepper motor, an AC induction motor, and the like.
  • the power assembly 30 in the embodiment of the present application further includes an electronic speed governor (not shown) disposed in a cavity formed by the fuselage 10 or the arm 20, and the electronic speed governor is used according to a throttle controller or a throttle generator.
  • the generated throttle signal generates a motor control signal for controlling the rotation speed of the motor to obtain a flying speed or a flying attitude required by the drone 100.
  • the throttle controller or the throttle generator may be a flight control module of the drone 100.
  • the flight control module senses the environment around the drone 100 through various sensors, and controls the flight of the drone 100.
  • the flight control module may be a processing module (Application Unit), an Application Specific Integrated Circuit (ASIC), or a Field Programmable Gate Array (FPGA).
  • the flight control module of the drone 100 sends a throttle signal to the electric control board, and the electric control board receives the throttle signal, generates and sends the signal to the motor.
  • Motor control signals for starting the motor and controlling the rotation speed of the motor.
  • the landing gear 40 is disposed on the fuselage 10 or the airframe 20, and is configured to make the drone 100 stop on the ground smoothly when the drone 100 lands. Or on a plane, it plays a supporting role.
  • the protective cover 50 is installed below the fuselage 10, and is used to at least partially cover equipment or materials (such as gimbals, carrying materials, etc.) carried by the drone 100 so as to protect it from water. .
  • the fuselage 10 includes an upper case 101 and a lower case 103 which are oppositely disposed and fixedly connected.
  • the upper case 101 and the lower case 103 may pass through Fixed connection in any way, such as closed cover connection, snap connection, screw connection, etc.
  • the connection between the upper case 101 and the lower case 103 may be coated with a sealant or a waterproof gasket, which can be avoided.
  • the external liquid enters the receiving space 102 formed by the upper case 101 and the lower case 103 through a gap at the connection between the upper case 101 and the lower case 103.
  • a receiving space 102 is formed for receiving various devices mounted on the drone 100.
  • the containment space 102 contains a control circuit assembly 104 composed of electronic components such as a MCU.
  • the control circuit assembly 104 may specifically be a printed circuit board assembly (PCBA).
  • the control circuit assembly 104 It can include multiple control modules, such as a flight control module for controlling the drone's flight attitude, a Beidou module for navigating the drone, and a device for processing related airborne equipment (such as a PTZ). Data processing module for environmental information.
  • control circuit component 104 is fixedly installed on the lower case 103, which can facilitate the electrical connection between the control circuit component 104 and other devices (such as a PTZ).
  • control circuit assembly 104 may also be fixedly installed on the upper casing 101 or other suitable positions, as long as the control circuit assembly 104 can be accommodated between the accommodation spaces 102. can.
  • a protective film may be further provided on the surface of the control circuit component 104.
  • the protective film is a three-proof insulating paint (eg, ULTIMEG2000-620X) coated on the surface of the control circuit assembly 104.
  • a protective layer is formed on the surface of the circuit component 104.
  • the control circuit component 104 can be protected from environmental erosion, and the control circuit component 104 can be lifted from the inside of the fuselage 10. Water and dust resistance.
  • the protective layer may be omitted when the body 10 itself has good waterproof and dustproof performance.
  • the lower case 103 is provided with a heat dissipation hole 106 for dissipating heat from the inside of the fuselage 10 to prevent the control circuit assembly 104 and other devices contained in the fuselage 10 from being caused by the surrounding environment. Excessive temperature and abnormal operation or failure. It can be understood that, in other embodiments, the heat dissipation hole 106 may also be disposed in the upper casing 101, which is not specifically limited in this embodiment of the present application.
  • a waterproof and breathable film may be provided at the heat dissipation hole 106 (that is, the heat dissipation hole 106 is covered with Waterproof breathable membrane), the material of the waterproof breathable membrane may include, but is not limited to, GORE-TEX film material.
  • the machine arm 20 includes an upper machine arm 201 and a lower machine arm 203 which are oppositely disposed and fixedly connected.
  • the upper machine arm 201 extends from the upper machine case 101, and the lower machine arm 20
  • An arm 203 extends from the lower case 103.
  • the upper arm 201 and the lower arm 203 can be sealed and connected in any manner, such as closing a cover, a buckle, etc., and in order to improve the waterproof performance of the drone 100, the upper arm 201 and The connection portion of the lower machine arm 203 may be coated with a sealant or provided with a waterproof gasket.
  • the upper machine arm 201 and the lower machine arm 203 are connected to form an accommodation cavity 202, and the accommodation cavity 202 is in communication with the accommodation space 102. Therefore, the upper case 101 and the upper arm 201 are integrally formed, and the lower case 103 and the lower arm 203 are integrally formed. The process is simple and the production cost is low.
  • the fuselage 10 includes an upper case 101 and a lower case 103, and a receiving space 102 is formed between the upper case 101 and the lower case 103;
  • the arm 20 includes an upper arm 201 and a lower arm 203, and an accommodation cavity 202 is formed between the upper arm 201 and the lower arm 203; and the accommodation space 102 and the accommodation cavity 202
  • the communication enables the fuselage 10 and the arm 20 to be connected into an integrated structure, which can simplify the manufacturing process and reduce the production cost.
  • the fuselage 10 may also form the receiving space 102 by other structures, and / or the arm 20 may also form the receiving cavity 202 by other structures.
  • the fuselage 10 and the boom 20 may also have mutually independent structures (that is, the receiving space 102 formed in the fuselage 10 and the receiving cavity 202 formed in the boom 20 are not Communication), the arm 20 may be mounted on the fuselage 10 by other suitable structures, as long as a receiving space 102 is formed in the fuselage 10 for receiving the control circuit assembly 104 and other related equipment, and, An accommodating cavity 202 for receiving the motor 31 in the power assembly 30 may be formed inside the arm 20.
  • an end of the upper arm 201 far from the fuselage 10 (specifically, the upper wall of the receiving cavity 202) is provided with a shaft hole 2010 for receiving the power component 30.
  • a shaft hole 2010 for receiving the power component 30 In the rotating shaft 3120.
  • Three mounting holes 2012 are also provided on the outer periphery of the shaft hole 2010 for mounting the motor 31 in the power assembly 30. Particularly, in this embodiment, three mounting holes 2012 are enclosed to form an equilateral triangle, and the shaft hole 2010 is disposed at the center of the equilateral triangle to improve the stability of the connection between the motor 31 and the arm 20 Sex.
  • the motor 31 is mounted on the upper machine arm 201, so that a mounting hole 2012 is opened in the upper machine arm 201.
  • the motor 31 may also be installed on the lower arm 203, and then the mounting hole 2012 may also be provided on the lower arm 203.
  • the number of the mounting holes 2012 is not limited to three, and may be one, two, five, etc., as long as the motor 31 can be fixedly installed in the accommodation cavity 202.
  • the power assembly 30 includes a motor 31 and a propeller 32.
  • the propeller 32 is mounted on the motor 31.
  • the propeller 32 can be driven to rotate in a specific direction (that is, the rotation direction of the motor 31: clockwise or counterclockwise), thereby providing lift for the drone 100, Drive the drone 100 to fly.
  • the motor 31 is housed in the accommodating cavity 202, and the propeller 32 is disposed outside the arm 20, so that the motor 31 can be isolated from water by the arm 20, Prevent water droplets from entering the motor 31 to damage its internal components and affect its performance, thereby improving the protection level and safety performance of the motor 31.
  • the motor 31 includes a stator 311 and a rotor 312 sleeved on an outer periphery of the stator 311.
  • a rotating shaft 3120 is fixedly installed in the rotor 312, and the rotating shaft 3120 is rotatably connected to the stator 311, so that the rotor 312 can rotate around the stator 311.
  • the motor 31 is installed in the machine arm 20 backward, specifically, the stator 311 is fixedly installed in the upper machine arm 201, and the rotating shaft 3120 runs through the stator 311 (also That is, the rotating shaft 3120 is shaft-out on one side of the stator 311), and the upper arm 201 passes through the shaft hole 2010 and is connected to the propeller 32.
  • the motor 31 By mounting the motor 31 backward to the upper arm 201, on the one hand, it is possible to achieve surface contact between the stator 311 and the upper arm 201, and further prevent water from flowing into the arm 20 from the shaft hole 2010, thereby preventing water Into the motor 31; on the other hand, the length of the rotating shaft 3120 can be reduced, the weight of the motor 31 can be reduced, and the weight of the drone 100 can be reduced.
  • the motor 31 can also be mounted to the lower arm 203 in a forward direction, that is, the stator 311 is fixedly mounted on the lower arm 203, and the rotation A shaft 3120 passes through the rotor 312 (that is, the rotating shaft 3120 exits the shaft on one side of the rotor 312), and the upper arm 201 passes through the shaft hole 2010 and is connected to the propeller 32.
  • the motor 31 is accommodated in the accommodation cavity 202.
  • the stator includes 311 including: a stator base 3111, an iron core 3112, a coil 3113, and a glue layer 3114.
  • the iron core 3112 is sleeved outside the stator base 3111, the coil 3113 is wound around the iron core 3112, and the potting layer 3114 surrounds the coil 3113.
  • the stator base 3111 is used for fixing the motor 31 to the machine arm 20.
  • the stator base 3111 is provided as an open structure (specifically, the structure in which the airflow in the motor 31 can flow from the stator base 3111 to the outside of the motor 31 can be considered as Open structure).
  • the diameter of the stator base 3111 is smaller than that of the iron core 3112, and the airflow inside the motor 31 can be directly exchanged with the outside air, thereby achieving the effect of heat dissipation.
  • the diameter of the stator base 3111 may be the same as that of the iron core 3112.
  • stator base 3111 may be formed by processing aluminum alloy or steel (for example, its material is 6061-T6 hard aluminum rod), and its shape may be integrated (such as T-shape) or separated. Style.
  • the stator base 3111 is processed into an integrated aluminum alloy casting by using an aluminum alloy material to enhance its stability and thermal conductivity.
  • the surface of the stator base 3111 is further formed with a first waterproof layer through hard oxidation treatment, and the corrosion resistance and oxidation resistance of the stator base 3111 can be improved through the first waterproof layer. , which in turn improves its own level of protection.
  • the stator base 3111 has corrosion resistance and oxidation resistance, and its protection level can reach IP65.
  • a bearing cavity 3115 is provided inside the stator base 3111, and a bearing 3116 is sleeved inside the bearing cavity 3115.
  • the bearing 3116 is used to cooperate with the rotating shaft 3120 to drive the rotating shaft 3120 to rotate relative to the stator 311.
  • the bearing 3116 may be a waterproof bearing.
  • a stainless steel bearing or a ceramic bearing can be used, and the two can be selected according to the actual application situation. For example, if the rotation speed requirement of the motor 31 is low, a stainless steel bearing may be selected; if the rotation speed requirement of the motor 31 is high, a ceramic bearing may be selected; this embodiment of the present application does not specifically limit this.
  • the iron core 3112 includes a main body and an insulating layer covering a surface of the main body.
  • the insulating layer is used to isolate the main body and the coil 3113 to prevent a short circuit phenomenon of the motor 31.
  • the body can be made of materials that can be easily magnetized (such as steel, nickel, iron, etc.), and the insulating layer can be formed of any material with insulating properties, such as plastic, digital powder, 3M860E powder, etc. .
  • the body may be formed by stacking steel sheets, and the insulation layer may be formed of 3M860E powder coated on the surface of the body.
  • the body in order to improve the moisture resistance performance of the iron core 3112, the body is formed by stacking silicon steel sheets, the insulation layer completely covers the surface of the body, and has waterproof performance.
  • the insulating layer may be formed by performing an electrophoresis or anodizing treatment on the surface of the body (silicon steel sheet).
  • the coil 3113 includes at least one layer.
  • the coil 3113 can be wound by a single or multiple enameled copper wires.
  • the number of turns of the coil 3113 can be set to 15 turns, 16 turns, 17 turns, etc., preferably In order to reduce the heat generation while ensuring the torque of the motor 31, the number of turns of the coil 3113 can be set to 16 turns.
  • the potting layer 3114 surrounds the coil 3113.
  • the potting layer 3114 may be an epoxy resin layer.
  • the component can be potted with potting technology, so as to form the potting layer 3114 on the outer periphery of the coil.
  • the glue layer 3114 by providing the glue layer 3114, the coil 3113 can be isolated from the outside, and water can be prevented from contacting the coil 3113, so that the protection of the motor 31 can be improved from the inside of the motor 31 grade.
  • the protection level of the coil 3113 can be increased to IP57.
  • the rotor 312 includes a housing 3121, a plurality of permanent magnets 3122, an outer cover 3123, and the rotating shaft 3120.
  • the housing 3121 is rotatably sleeved on the outer periphery of the iron core 3112 and can rotate around the iron core 3112;
  • the plurality of permanent magnets 3122 are provided on a surface of the housing 3121 facing the iron core 3112 and A gap is provided with the iron core 3112;
  • the outer cover 3123 is connected to an end of the housing 3121 away from the stator base 3111; one end of the rotating shaft 3120 is fastened to the outer cover 3123, and One end passes through a bearing 3116 in the stator base 3111, and protrudes from the stator base 3111, and is used for non-rotation connection with the propeller 32 to drive the propeller 32 to rotate.
  • one end of the rotating shaft 3120 may be mounted on the stator base 3111, and the other end may protrude from the outer cover 3123 (that is, the rotating shaft 3120 is at The rotor 312 has a shaft on one side), and the rotating shaft 3120 is fastened to the outer cover 3123, which will not be described in detail in the embodiment of the present application.
  • the casing 3121 has a cylindrical structure and can be made of high-efficiency magnetic conductive materials such as 10 # steel and 20 # steel. Further, in order to improve the corrosion resistance of the casing 3121, a second waterproof layer may be formed on a surface of the casing 3121. In some embodiments, the second waterproof layer may be formed by performing a black anodization (electrophoresis) treatment on a surface of the outer case 3121. After treatment, the protection level of the housing 3121 can reach IP55.
  • a black anodization epitrophoresis
  • the housing 3121 The distance between the bottom (ie, the end of the housing 3121 near the stator base 311) and the arm 20 is between 0.4 mm and 1 mm.
  • the shape of the permanent magnet 3122 may be any shape such as an arc shape, a rectangle, and the like. According to the requirements of the motor 31, the number can be set to any number, such as 10, 14, 16, and 18 pieces.
  • the material of the permanent magnet 3122 may be magnetic materials such as ferrite, neodymium iron boron, samarium cobalt permanent magnet material (SmCo). In this embodiment, in order to meet the performance requirements of the motor 31 and improve the heat dissipation efficiency of the motor 31 at the same time, the material of the permanent magnet 3122 may be neodymium iron boron, and the thickness or average thickness thereof is set to 1.1 mm.
  • the surface of the permanent magnet 3122 is further plated with a double-layer nickel layer to improve the corrosion resistance and oxidation resistance of the permanent magnet 3122.
  • the permanent magnet 3122 can have corrosion resistance and oxidation resistance, and its protection level can reach IP55.
  • the outer cover 3123 may also be an open structure.
  • the outer cover 3123 is provided with a plurality of heat dissipation holes 3124 that allow air circulation.
  • the heat dissipation holes 3124 are arranged along the circumferential direction of the outer cover 3123 to further enhance Heat dissipation efficiency of the motor 31.
  • the outer cover 3123 may also be an aluminum alloy casting (for example, the material is a 6061-T6 hard aluminum rod), and a third waterproof layer is formed on the surface after hard oxidation treatment, so that The outer cover 3123 is provided with corrosion resistance and oxidation resistance, and is not easily damaged by corrosive substances in water or other liquids. After treatment, the protection level of the outer cover 3123 can reach IP65. When a heat dissipation hole 3124 is opened in the outer cover 3123 in consideration of the heat dissipation problem of the motor, the protection level of the outer cover 3123 will therefore be reduced to IP55.
  • the rotating shaft 3120 is tightly connected with the outer cover 3123, and the other end passes through a bearing 3116 in the stator base 3111, and is rotatable with the stator 311.
  • the rotating shaft 3120 may be provided with a rough surface at the fastening connection with the outer cover 3123. Or flat position, the rough surface may be knurled, and its length is less than or equal to the thickness of the outer cover 3123 to avoid the rough surface or flat position from affecting the installation of the propeller or interference with the bearing of the stator.
  • the material of the rotating shaft 3120 may be stainless steel with wear resistance and corrosion resistance, such as 420 stainless steel, 316 stainless steel, and the like.
  • 420 stainless steel itself has certain wear resistance and corrosion resistance, and the protection level can reach IP55.
  • 316 stainless steel can be used, but compared to 420 stainless steel, 316 stainless steel is more expensive.
  • the landing gear 40 is disposed on a side of the lower aircraft arm 203 facing away from the upper aircraft arm 201 and extends in a direction away from the power assembly 30.
  • the landing gear 40 and the lower arm 203 are integrally formed, which can simplify the process steps.
  • the landing gear 40 may also be hinged to the lower arm 203 so that the landing gear 40 can rotate relative to the arm 20 for easy storage.
  • the landing gear 40 may also be installed at other suitable positions, for example, below the lower casing 103, which are not specifically limited in the embodiments of the present application.
  • the protective cover 50 can be any waterproof protective cover, which is tightly matched with the side of the lower case 103 facing away from the upper case 101 so as to isolate the components in the protective case from water. Further, in order to ensure the tightness between the protective cover 50 and the lower case 103, a sealant may also be added at the connection between the protective cover 50 and the lower case 103. Furthermore, in some embodiments, the protective cover 50 is mainly used for waterproofing the PTZ, and the PTZ is mainly used for image acquisition. Therefore, in order to ensure the shooting effect of the PTZ, the protective cover 50 may be specifically A transparent plastic waterproof cover. By providing the protective cover 50, the gimbal mounted on the drone 100 can be effectively waterproofed.
  • the motor 31 in the power assembly 30 is housed in a receiving cavity 202 formed in the arm 20, and the motor 31 can be received through the arm 20 It is isolated from the outside world to reduce the possibility of water entering the motor 31, so that the motor 31 can be waterproofed from the inside to the outside.
  • the motor 31 may also be installed outside the airframe 20 (for example, installed above the airframe 20). ), Is exposed to the outside, and the coil 3113 is waterproof-protected only through the potting layer 3114.
  • the embodiment of the present application does not specifically limit the installation position and application scenario of the motor 31.
  • the coil provided in the motor of the embodiment of the present application is covered with a glue-filling layer, and the coil is isolated from the outside by the glue-filling layer to prevent the coil from contacting water. Therefore, the waterproof performance of the motor is improved, so that the motor and its power components can operate normally even in rain or humid environment.
  • the unmanned aerial vehicle provided in the embodiment of the present application houses the motor in the power assembly in the arm, which can isolate the motor from the outside by the arm, reduce the possibility of water entering the motor, and thereby improve the protection level of the motor.
  • the drone can work in rainy weather or underwater, which is suitable for more flying environments.

Abstract

Disclosed in the embodiments of the present application are a motor, a power assembly and an unmanned aerial vehicle. The motor comprises a stator and a rotor sleeved on the outer periphery of the stator and rotatable around the stator; the stator comprises a stator base, an iron core, a coil and an adhesive layer, the iron core being sleeved outside the stator base, the coil being wound on the iron core, and the coil being wrapped by the adhesive layer; and the rotor is mounted to the stator base. By means of the above embodiments, the embodiments of the present application can avoid contact between the coil of the motor and water, improving the waterproof performance of the motor, and enabling the motor and the power assembly thereof to operate normally even in rain or a wet environment.

Description

电机、动力组件及无人机Motors, power components and drones
本申请要求于2018年7月11日提交中国专利局、申请号为2018210977454、申请名称为“电机、动力组件及无人机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed on July 11, 2018 with the Chinese Patent Office, with the application number 2018210977454, and the application name is "Motor, Power Component and Drone", the entire contents of which are incorporated herein by reference. in.
技术领域Technical field
本申请实施例涉及无人机技术领域,特别是涉及一种电机、动力组件及无人机。The embodiments of the present application relate to the technical field of drones, and in particular, to a motor, a power component, and a drone.
背景技术Background technique
无人机(Unmanned Aerial Vehicle,UAV),是一种通过无线电遥控设备和内置的程序来控制飞行姿态的不载人飞机,由于其具有机动灵活、反应快速、无人驾驶、操作要求低等优点,现已广泛应用于航拍、植保、电力巡检、救灾等众多领域。Unmanned aerial vehicle (UAV) is an unmanned aircraft that controls flight attitude through radio remote control equipment and built-in programs. Due to its advantages such as maneuverability, fast response, unmanned operation, and low operating requirements, etc. , Has been widely used in aerial photography, plant protection, power inspection, disaster relief and many other fields.
一般地,无人机通过安装在机臂上的电机来驱动螺旋桨转动,并通过控制螺旋桨的转动,完成各种飞行姿态。Generally, a drone drives a propeller to rotate through a motor mounted on the arm, and completes various flight attitudes by controlling the rotation of the propeller.
在实现本申请的过程中,发明人发现:当前,电机防水能力较差,水进入电机内部会影响电机的性能,从而使得无人机不便于在雨天或者水下工作,难以适应不同的飞行环境。In the process of implementing this application, the inventors found that currently, the motor is poor in water resistance, and water entering the motor will affect the performance of the motor, which makes it difficult for the drone to work in rainy or underwater conditions, and it is difficult to adapt to different flight environments. .
发明内容Summary of the invention
有鉴于此,本申请实施例提供了一种电机、动力组件及无人机,能够提升电机的防水保护等级,进而提升无人机的防水性能,使无人机能够在雨天或者水下工作,适用于不同的飞行环境。In view of this, the embodiments of the present application provide a motor, a power component, and a drone, which can improve the waterproof protection level of the motor, and further improve the waterproof performance of the drone, so that the drone can work in rain or underwater Suitable for different flying environments.
为解决上述技术问题,本申请采用的一个技术方案是:提供一种电机,其包括:定子以及套设于所述定子外周并可绕所述定子旋转的转子;其中,所述定子包括定子座、铁芯、线圈和灌胶层,所述铁芯套设于所述定子座外,所述线圈绕设于所述铁芯上,所述灌胶层包裹所述线圈;所述转子安装于所述定子座。In order to solve the above technical problem, a technical solution adopted in the present application is to provide a motor including: a stator and a rotor sleeved around the outer periphery of the stator and capable of rotating around the stator; wherein the stator includes a stator base , An iron core, a coil, and a glue filling layer, the iron core is sleeved outside the stator base, the coil is wound around the iron core, the glue filling layer surrounds the coil, and the rotor is mounted on The stator base.
可选地,所述定子还包括轴承,所述转子通过所述轴承安装于所述定子座;所述轴承为防水轴承。Optionally, the stator further includes a bearing, and the rotor is mounted on the stator base through the bearing; the bearing is a waterproof bearing.
可选地,所述防水轴承为不锈钢轴承或陶瓷轴承。Optionally, the waterproof bearing is a stainless steel bearing or a ceramic bearing.
可选地,所述定子座为铝合金铸件,其表面形成有第一防水层。Optionally, the stator base is an aluminum alloy casting, and a first waterproof layer is formed on a surface thereof.
可选地,所述铁芯包括本体和完全包覆所述本体的表面并且具有防水性能的绝缘层。Optionally, the iron core includes a main body and an insulating layer that completely covers a surface of the main body and has a waterproof performance.
可选地,所述转子包括外壳、多个永磁体、外盖和转动轴;Optionally, the rotor includes a housing, a plurality of permanent magnets, an outer cover, and a rotating shaft;
所述外壳可转动地套设于所述铁芯的外周并可绕所述铁芯转动;所述多个永磁体设置于所述外壳朝向所述铁芯的表面并与所述铁芯之间设有间隙;所述外盖与所述外壳远离所述定子座的一端相连;所述转动轴的一端与所述外盖紧固连接,另一端安装于所述定子座,从而使得所述转子可绕所述定子旋转。The casing is rotatably sleeved on the outer periphery of the core and can rotate around the core; the plurality of permanent magnets are disposed on a surface of the casing facing the core and between the core and the core A gap is provided; the outer cover is connected to an end of the housing away from the stator base; one end of the rotating shaft is tightly connected to the outer cover, and the other end is installed on the stator base so that the rotor Rotatable around the stator.
可选地,所述外壳的表面形成有第二防水层。Optionally, a second waterproof layer is formed on the surface of the casing.
可选地,所述第二防水层通过对所述外壳的表面进行阳极化处理而形成。Optionally, the second waterproof layer is formed by anodizing the surface of the casing.
可选地,所述多个永磁体的表面镀有双层镍层。Optionally, the surfaces of the plurality of permanent magnets are plated with a double nickel layer.
可选地,所述外盖为铝合金铸件,其表面形成有第三防水层。Optionally, the outer cover is an aluminum alloy casting, and a third waterproof layer is formed on a surface thereof.
为解决上述技术问题,本申请采用的另一个技术方案是:提供一种动力组件,其包括如上所述的电机,以及,安装在所述电机上的螺旋桨。In order to solve the above technical problem, another technical solution adopted in the present application is to provide a power component, which includes a motor as described above, and a propeller mounted on the motor.
为解决上述技术问题,本申请采用的又一个技术方案是:提供一种无人机,其包括机身、与所述机身相连的机臂以及装设于所述机臂上的、如上所 述的动力组件。In order to solve the above technical problem, another technical solution adopted in the present application is to provide an unmanned aerial vehicle, which includes a fuselage, an arm connected to the fuselage, and the arm mounted on the arm as described above. The power components described above.
区别于现有技术的情况,本申请实施例的有益效果是:本申请实施例提供的电机的线圈上包裹有灌胶层,通过该灌胶层将其线圈与外界隔离,能够避免该线圈与水接触,从而提升了该电机的防水性能,使该电机及其动力组件即便在雨中或者潮湿的环境下也能够正常运行。Different from the situation of the prior art, the embodiment of the present application has the beneficial effect that the coil of the motor provided by the embodiment of the present application is covered with a glue-filling layer, and the coil is isolated from the outside by the glue-filling layer, which can avoid the coil and the Water contact improves the waterproof performance of the motor and enables the motor and its power components to operate normally even in rain or humid environments.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。One or more embodiments are exemplified by the pictures in the accompanying drawings. These exemplary descriptions do not constitute a limitation on the embodiments. Elements with the same reference numerals in the drawings are denoted as similar elements. Unless otherwise stated, the drawings in the drawings do not constitute a limitation on scale.
图1是本申请其中一个实施例提供的一种无人机的立体结构示意图;FIG. 1 is a schematic diagram of a three-dimensional structure of a drone provided by one embodiment of the present application; FIG.
图2是图1所示的无人机的结构分解图;2 is an exploded view of the structure of the drone shown in FIG. 1;
图3是图1所示的无人机另一视角的结构分解图;3 is an exploded view of the drone shown in FIG. 1 from another perspective;
图4是图3中A部分的局部放大图;4 is a partially enlarged view of part A in FIG. 3;
图5是图3所示的无人机中的电机的结构分解图;5 is an exploded view of a motor in the drone shown in FIG. 3;
图6是图5所示的电机另一视角的结构分解图。6 is an exploded view of the motor shown in FIG. 5 from another perspective.
具体实施方式detailed description
为了便于理解本申请,下面结合附图和具体实施例,对本申请进行更详细的说明。需要说明的是,当元件被表述“固定于”另一个元件,它可以直接在另一个元件上、或者其间可以存在一个或多个居中的元件。当一个元件被表述“连接”另一个元件,它可以是直接连接到另一个元件、或者其间可以存在一个或多个居中的元件。本说明书所使用的术语“上”、“下”、“左”、“右”、“水平的”、“垂直的”以及类似的表述只是为了说明的目的。In order to facilitate understanding of the present application, the present application will be described in more detail below with reference to the drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it may be directly on the other element, or there may be one or more centered elements in between. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or one or more intervening elements may be present therebetween. The terms "up", "down", "left", "right", "horizontal", "vertical" and similar expressions used in this specification are for illustrative purposes only.
除非另有定义,本说明书所使用的所有的技术和科学术语与属于本申请 的技术领域的技术人员通常理解的含义相同。在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是用于限制本申请。此外,下面所描述的本申请各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。本说明书所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless defined otherwise, all technical and scientific terms used in this specification have the same meanings as commonly understood by those skilled in the technical field of this application. The terms used in the description of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the present application. In addition, the technical features involved in the embodiments of the present application described below can be combined with each other as long as they do not constitute a conflict with each other. The term "and / or" used in this specification includes any and all combinations of one or more of the associated listed items.
当前,电机的防水防尘能力较差,究其原因,发明人发现,这主要是因为常规的电机一般为了提升电机的散热能力而采用开放式的外盖或定子座设计,从而导致定子的线圈裸露在外,而水份进入到电机内部后容易造成线圈之间的短路,影响电机运行。At present, the waterproof and dustproof ability of the motor is poor. The reason is found by the inventors that this is mainly because the conventional motor generally adopts an open cover or stator seat design in order to improve the heat dissipation capacity of the motor, which leads to the stator coil. It is exposed to the outside, and after the water enters the inside of the motor, it is easy to cause a short circuit between the coils and affect the operation of the motor.
基于此,本申请实施例提供了一种电机,其定子的线圈包裹有一层灌胶层,通过该灌胶层可以将线圈与外界隔绝,即便水进入到电机的内部也不会影响电机的运行。进一步地,本申请实施例还提供了一种包括该电机的动力组件以及无人机。该电机及其动力组件可以应用于任意由电机驱动的可移动物体上,例如,无人机、轮船、机器人等;该无人机可以为任意类型的无人飞行器,其可以包括但不限于:单旋翼无人机、多旋翼无人机、倾转旋翼无人机等等。Based on this, the embodiment of the present application provides a motor. The stator coil is wrapped with a glue-filling layer. The glue-filling layer can isolate the coil from the outside. Even if water enters the inside of the motor, it will not affect the operation of the motor. . Further, an embodiment of the present application further provides a power assembly including the motor and an unmanned aerial vehicle. The motor and its power components can be applied to any movable object driven by the motor, such as drones, ships, robots, etc .; the drone can be any type of unmanned aerial vehicle, which can include but is not limited to: Single-rotor drone, multi-rotor drone, tilt-rotor drone, etc.
图1是本申请其中一个实施例提供的一种无人机的结构示意图,请参阅图1,该无人机100包括:机身10、四个自机身10延伸的机臂20、分别装设在每个机臂20上的动力组件30、起落架40以及防护罩50。即,本申请的无人机100为四旋翼无人机,动力组件30的数量为四个。在其他可能的实施例中,无人机100可以是其他任何合适类型的旋翼无人机,例如双旋翼无人机、六旋翼无人机等。在动力组件30应用于其他类型无人机的场合,动力组件30的数量可以根据实际需要改变,本申请实施例对此不作限定。FIG. 1 is a schematic structural diagram of a drone provided by one embodiment of the present application. Referring to FIG. 1, the drone 100 includes a fuselage 10, four arms 20 extending from the fuselage 10, and A power assembly 30, a landing gear 40, and a protective cover 50 are provided on each of the arms 20. That is, the drone 100 of the present application is a quadrotor drone, and the number of the power components 30 is four. In other possible embodiments, the drone 100 may be any other suitable type of rotor drone, such as a double-rotor drone, a six-rotor drone, or the like. When the power module 30 is applied to other types of unmanned aerial vehicles, the number of the power modules 30 may be changed according to actual needs, which is not limited in the embodiment of the present application.
在其他可能的实施例中,无人机100还可以包括云台(图未示),该云台安装于机身10的底部,云台用于搭载高清数码相机或其他摄像装置以消除高清数码相机或其他摄像装置受到的扰动,保证相机或其他摄像装置拍摄的视频的清晰稳定。In other possible embodiments, the drone 100 may further include a pan / tilt (not shown), which is installed at the bottom of the fuselage 10. The pan / tilt is used to carry a high-definition digital camera or other camera device to eliminate high-definition digital Disturbances on the camera or other camera devices ensure the clarity and stability of the video captured by the camera or other camera devices.
在本申请一实施例中,所述机臂20的一端与所述机身10固定连接,优选地,机臂20与机身10一体成型。在其他可能的实施例中,机臂20还可以以相对于机身10展开或折叠的方式与机身10相连。例如,机臂20可以通过一转轴机构与机身10相连,以实现机臂20相对于机身10的展开或折叠。In an embodiment of the present application, one end of the arm 20 is fixedly connected to the fuselage 10. Preferably, the arm 20 is integrally formed with the fuselage 10. In other possible embodiments, the arm 20 may also be connected to the fuselage 10 in a manner of being expanded or folded relative to the fuselage 10. For example, the arm 20 may be connected to the fuselage 10 through a rotating shaft mechanism, so as to realize the expansion or folding of the arm 20 relative to the fuselage 10.
所述动力组件30安装于所述机臂20的另一端(即,远离所述机身10的一端),用于为所述无人机100提供动力,并带动所述无人机100飞行以及进行飞行姿态的调整。在本申请实施例中,动力组件30包括电机31和由电机31驱动的螺旋桨32,螺旋桨32装设于电机31的输出轴上,螺旋桨32在电机31的驱动下旋转以产生使无人机100飞行的升力或推力。电机31可以是任何合适类型的电机,例如有刷电机、无刷电机、直流电机、步进电机、交流感应电机等。本申请实施例的动力组件30还包括设置在机身10或机臂20所形成的空腔内的电子调速器(未图示),该电子调速器用于根据油门控制器或油门发生器产生的油门信号生成用于控制电机转速的电机控制信号以获取无人机100需要的飞行速度或飞行姿态。The power assembly 30 is installed at the other end of the airframe 20 (ie, the end far from the fuselage 10), and is used to provide power to the drone 100 and drive the drone 100 to fly and Adjust the flight attitude. In the embodiment of the present application, the power assembly 30 includes a motor 31 and a propeller 32 driven by the motor 31. The propeller 32 is installed on an output shaft of the motor 31. The propeller 32 is driven by the motor 31 to generate a UAV 100 Flying lift or thrust. The motor 31 may be any suitable type of motor, such as a brushed motor, a brushless motor, a DC motor, a stepper motor, an AC induction motor, and the like. The power assembly 30 in the embodiment of the present application further includes an electronic speed governor (not shown) disposed in a cavity formed by the fuselage 10 or the arm 20, and the electronic speed governor is used according to a throttle controller or a throttle generator. The generated throttle signal generates a motor control signal for controlling the rotation speed of the motor to obtain a flying speed or a flying attitude required by the drone 100.
在一种实现方式中,油门控制器或油门发生器可以是无人机100的飞行控制模块。飞行控制模块通过各种传感器感知无人机100周围的环境,并控制无人机100的飞行。飞行控制模块可以是处理模块(processing unit),专用集成电路(Application Specific Integrated Circuit,ASIC)或者现场可编程门阵列(Field Programmable Gate Array,FPGA)。In one implementation, the throttle controller or the throttle generator may be a flight control module of the drone 100. The flight control module senses the environment around the drone 100 through various sensors, and controls the flight of the drone 100. The flight control module may be a processing module (Application Unit), an Application Specific Integrated Circuit (ASIC), or a Field Programmable Gate Array (FPGA).
当用户通过遥控器输入控制无人机100的飞行姿态等的指令时,无人机100的飞控模块向电调板发送一油门信号,电调板接收该油门信号,生成并向电机发送用于对电机进行启动、控制电机运行的转速等的电机控制信号。When the user inputs an instruction to control the flying attitude of the drone 100 through the remote control, the flight control module of the drone 100 sends a throttle signal to the electric control board, and the electric control board receives the throttle signal, generates and sends the signal to the motor. Motor control signals for starting the motor and controlling the rotation speed of the motor.
在本申请一实施例中所述起落架40设置于所述机身10或者所述机臂20上,用于在所述无人机100着陆时使所述无人机100平稳地停在地面或一平面上,起到支撑作用。所述防护罩50安装于所述机身10的下方,用于至少部分地罩设所述无人机100搭载的设备或者材料(比如,云台、运载物资等),从而对其进行防水保护。In an embodiment of the present application, the landing gear 40 is disposed on the fuselage 10 or the airframe 20, and is configured to make the drone 100 stop on the ground smoothly when the drone 100 lands. Or on a plane, it plays a supporting role. The protective cover 50 is installed below the fuselage 10, and is used to at least partially cover equipment or materials (such as gimbals, carrying materials, etc.) carried by the drone 100 so as to protect it from water. .
具体地,请一并参阅图2和图3,所述机身10包括相对设置并且固定连接的上机壳101和下机壳103,所述上机壳101与所述下机壳103可以通过任意方式固定连接,比如,合盖连接、卡扣连接、螺纹连接等。其中,在一些实施例中,为了提升所述无人机100的防水性能,所述上机壳101与所述下机壳103的连接处可以涂有密封胶或者设置有防水垫圈,这样可以避免外部液体从上机壳101与下机壳103的连接处的缝隙进入上机壳101与下机壳103所形成的收容空间102内。Specifically, please refer to FIG. 2 and FIG. 3 together. The fuselage 10 includes an upper case 101 and a lower case 103 which are oppositely disposed and fixedly connected. The upper case 101 and the lower case 103 may pass through Fixed connection in any way, such as closed cover connection, snap connection, screw connection, etc. Wherein, in some embodiments, in order to improve the waterproof performance of the drone 100, the connection between the upper case 101 and the lower case 103 may be coated with a sealant or a waterproof gasket, which can be avoided The external liquid enters the receiving space 102 formed by the upper case 101 and the lower case 103 through a gap at the connection between the upper case 101 and the lower case 103.
所述上机壳101与所述下机壳103固定连接之后形成有收容空间102,用于收容所述无人机100搭载的各种设备。比如,所述收容空间102内容置有由MCU等电子元器件组成的控制电路组件104,该控制电路组件104具体可以是一个印刷电路板装配(printed circuit board assembly,PCBA),该控制电路组件104中可以包括多个控制模块,比如,用于控制无人机飞行姿态的飞行控制模块、用于导航无人机的北斗模块、以及用于处理相关机载设备(比如,云台)所获取的环境信息的数据处理模块等。After the upper case 101 and the lower case 103 are fixedly connected, a receiving space 102 is formed for receiving various devices mounted on the drone 100. For example, the containment space 102 contains a control circuit assembly 104 composed of electronic components such as a MCU. The control circuit assembly 104 may specifically be a printed circuit board assembly (PCBA). The control circuit assembly 104 It can include multiple control modules, such as a flight control module for controlling the drone's flight attitude, a Beidou module for navigating the drone, and a device for processing related airborne equipment (such as a PTZ). Data processing module for environmental information.
其中,在本实施例中,所述控制电路组件104固定安装于所述下机壳103,能够便于该控制电路组件104与其它设备(比如,云台)进行电连接。在其它的一些实施例中,所述控制电路组件104也可以固定安装于所述上机壳101或者其它合适的位置,只要能够将所述控制电路组件104收容于所述收容空间102之间即可。Wherein, in this embodiment, the control circuit component 104 is fixedly installed on the lower case 103, which can facilitate the electrical connection between the control circuit component 104 and other devices (such as a PTZ). In some other embodiments, the control circuit assembly 104 may also be fixedly installed on the upper casing 101 or other suitable positions, as long as the control circuit assembly 104 can be accommodated between the accommodation spaces 102. can.
进一步地,为了防止控制电路组件104上的走线连接造成短路,还可以在所述控制电路组件104的表面上设置有保护膜。在一些实施例中,所述保护膜为涂覆在所述控制电路组件104的表面上的三防绝缘漆(比如,ULTIMEG2000-620X),通过涂覆所述三防绝缘漆,在所述控制电路组件104的表面形成了保护层。在本实施例中,通过在所述控制电路组件104的表面设置保护层,能够保护所述控制电路组件104免受环境的侵蚀,自所述机身10的内部提升所述控制电路组件104的防水防尘性能。当然,在其它的一些实施例中,在机身10本身就具备很好的防水防尘性能的情况下,也可以省略所述保护层。Further, in order to prevent a short circuit caused by the wiring connection on the control circuit component 104, a protective film may be further provided on the surface of the control circuit component 104. In some embodiments, the protective film is a three-proof insulating paint (eg, ULTIMEG2000-620X) coated on the surface of the control circuit assembly 104. A protective layer is formed on the surface of the circuit component 104. In this embodiment, by providing a protective layer on the surface of the control circuit component 104, the control circuit component 104 can be protected from environmental erosion, and the control circuit component 104 can be lifted from the inside of the fuselage 10. Water and dust resistance. Of course, in other embodiments, the protective layer may be omitted when the body 10 itself has good waterproof and dustproof performance.
此外,所述下机壳103设置有散热孔106,用于对所述机身10的内部进行散热,防止所述控制电路组件104以及其它容置于所述机身10内的器件因周围环境温度过高而运行异常或者失效。可以理解的是,在其它的一些实施例中,所述散热孔106也可以设置于所述上机壳101,本申请实施例对此不作具体限定。进一步地,在一些实施例中,为了防止水滴从所述散热孔106流入所述机身10的内部,还可以在所述散热孔106处设置防水透气膜(即,所述散热孔106覆盖有防水透气膜),所述防水透气膜的材料可以包括但不限于GORE-TEX薄膜材料。通过在散热孔106处设置防水透气膜,可以实现散热孔106的透气防水性能。In addition, the lower case 103 is provided with a heat dissipation hole 106 for dissipating heat from the inside of the fuselage 10 to prevent the control circuit assembly 104 and other devices contained in the fuselage 10 from being caused by the surrounding environment. Excessive temperature and abnormal operation or failure. It can be understood that, in other embodiments, the heat dissipation hole 106 may also be disposed in the upper casing 101, which is not specifically limited in this embodiment of the present application. Further, in some embodiments, in order to prevent water droplets from flowing into the inside of the fuselage 10 from the heat dissipation hole 106, a waterproof and breathable film may be provided at the heat dissipation hole 106 (that is, the heat dissipation hole 106 is covered with Waterproof breathable membrane), the material of the waterproof breathable membrane may include, but is not limited to, GORE-TEX film material. By providing a waterproof and breathable film at the heat dissipation hole 106, the breathable and waterproof performance of the heat dissipation hole 106 can be achieved.
请继续参阅图2和图3,所述机臂20包括相对设置并且固定连接的上机臂201和下机臂203,所述上机臂201自所述上机壳101延伸,所述下机臂203自所述下机壳103延伸。所述上机臂201与所述下机臂203可以通过任意方式密封连接,比如,合盖、卡扣等,并且,为了提升所述无人机100的防水性能,所述上机臂201与所述下机臂203的连接处可以涂有密封胶或者设置有防水垫圈。Please continue to refer to FIG. 2 and FIG. 3. The machine arm 20 includes an upper machine arm 201 and a lower machine arm 203 which are oppositely disposed and fixedly connected. The upper machine arm 201 extends from the upper machine case 101, and the lower machine arm 20 An arm 203 extends from the lower case 103. The upper arm 201 and the lower arm 203 can be sealed and connected in any manner, such as closing a cover, a buckle, etc., and in order to improve the waterproof performance of the drone 100, the upper arm 201 and The connection portion of the lower machine arm 203 may be coated with a sealant or provided with a waterproof gasket.
所述上机臂201与所述下机臂203连接后形成容置腔202,并且,所述容置腔202与所述收容空间102连通。从而,所述上机壳101和上机臂201一体成型,所述下机壳103和所述下机臂203一体成型,工艺简单,生产成本低。The upper machine arm 201 and the lower machine arm 203 are connected to form an accommodation cavity 202, and the accommodation cavity 202 is in communication with the accommodation space 102. Therefore, the upper case 101 and the upper arm 201 are integrally formed, and the lower case 103 and the lower arm 203 are integrally formed. The process is simple and the production cost is low.
其中,应当理解的是,在本实施例中,所述机身10包括上机壳101和下机壳103,所述上机壳101和所述下机壳103之间形成收容空间102;所述机臂20包括上机臂201和下机臂203,所述上机臂201和所述下机臂203之间形成容置腔202;并且,所述收容空间102与所述容置腔202连通,从而使得所述机身10和所述机臂20可以连成为一体式的结构,能够精简制备工艺,降低生产成本。在其它的一些实施例中,所述机身10也可以通过其它结构形成所述收容空间102,和/或,所述机臂20也可以通过其它结构形成所述容置腔202。并且,所述机身10与所述机臂20之间也可以是相互独立的结构(即, 所述机身10内形成的收容空间102和所述机臂20内形成的容置腔202不连通),所述机臂20可以通过其它合适的结构安装在所述机身10上,只要所述机身10内形成有用于收容所述控制电路组件104等相关设备的收容空间102,以及,所述机臂20的内部形成有用于收容动力组件30中的电机31的容置腔202即可。It should be understood that, in this embodiment, the fuselage 10 includes an upper case 101 and a lower case 103, and a receiving space 102 is formed between the upper case 101 and the lower case 103; The arm 20 includes an upper arm 201 and a lower arm 203, and an accommodation cavity 202 is formed between the upper arm 201 and the lower arm 203; and the accommodation space 102 and the accommodation cavity 202 The communication enables the fuselage 10 and the arm 20 to be connected into an integrated structure, which can simplify the manufacturing process and reduce the production cost. In other embodiments, the fuselage 10 may also form the receiving space 102 by other structures, and / or the arm 20 may also form the receiving cavity 202 by other structures. In addition, the fuselage 10 and the boom 20 may also have mutually independent structures (that is, the receiving space 102 formed in the fuselage 10 and the receiving cavity 202 formed in the boom 20 are not Communication), the arm 20 may be mounted on the fuselage 10 by other suitable structures, as long as a receiving space 102 is formed in the fuselage 10 for receiving the control circuit assembly 104 and other related equipment, and, An accommodating cavity 202 for receiving the motor 31 in the power assembly 30 may be formed inside the arm 20.
请参阅图3和图4,所述上机臂201远离所述机身10的一端(具体为,所述容置腔202的上壁)设置有轴孔2010,用于收容所述动力组件30中的转动轴3120。Referring to FIGS. 3 and 4, an end of the upper arm 201 far from the fuselage 10 (specifically, the upper wall of the receiving cavity 202) is provided with a shaft hole 2010 for receiving the power component 30. In the rotating shaft 3120.
所述轴孔2010的外周还设置有3个安装孔2012,用于安装所述动力组件30中的电机31。特别地,在本实施例中,3个安装孔2012围合形成一个等边三角形,所述轴孔2010设置于所述等边三角形的中心,用以提升电机31与机臂20的连接的稳固性。Three mounting holes 2012 are also provided on the outer periphery of the shaft hole 2010 for mounting the motor 31 in the power assembly 30. Particularly, in this embodiment, three mounting holes 2012 are enclosed to form an equilateral triangle, and the shaft hole 2010 is disposed at the center of the equilateral triangle to improve the stability of the connection between the motor 31 and the arm 20 Sex.
应当理解的是,在本实施例中,电机31安装于所述上机臂201,从而在所述上机臂201开设安装孔2012。在其它的一些实施例中,所述电机31也可以安装于所述下机臂203,则,所述安装孔2012也可以设置于所述下机臂203。并且,所述安装孔2012的数量也不限于3个,其可以是1个、2个、5个等等,只要能够将电机31固定安装在所述容置腔202内即可。It should be understood that, in this embodiment, the motor 31 is mounted on the upper machine arm 201, so that a mounting hole 2012 is opened in the upper machine arm 201. In other embodiments, the motor 31 may also be installed on the lower arm 203, and then the mounting hole 2012 may also be provided on the lower arm 203. In addition, the number of the mounting holes 2012 is not limited to three, and may be one, two, five, etc., as long as the motor 31 can be fixedly installed in the accommodation cavity 202.
请继续参阅图2和图3,所述动力组件30包括电机31和螺旋桨32,所述螺旋桨32安装在所述电机31上。当所述电机31运转时,可以带动所述螺旋桨32沿着特定的方向(即所述电机31的转动方向:顺时针方向或者逆时针方向)转动,从而为所述无人机100提供升力,带动所述无人机100飞行。特别地,在本实施例中,所述电机31收容于所述容置腔202内,所述螺旋桨32设置于所述机臂20之外,从而可以通过机臂20将电机31与水隔绝,防止水滴进入电机31而损坏其内部件以及影响其性能,进而提升所述电机31的防护等级和安全性能。Please continue to refer to FIGS. 2 and 3. The power assembly 30 includes a motor 31 and a propeller 32. The propeller 32 is mounted on the motor 31. When the motor 31 is running, the propeller 32 can be driven to rotate in a specific direction (that is, the rotation direction of the motor 31: clockwise or counterclockwise), thereby providing lift for the drone 100, Drive the drone 100 to fly. In particular, in this embodiment, the motor 31 is housed in the accommodating cavity 202, and the propeller 32 is disposed outside the arm 20, so that the motor 31 can be isolated from water by the arm 20, Prevent water droplets from entering the motor 31 to damage its internal components and affect its performance, thereby improving the protection level and safety performance of the motor 31.
具体地,在本实施例中,所述电机31包括:定子311和套设于所述定子 311的外周的转子312。所述转子312内固定安装有转动轴3120,所述转动轴3120与所述定子311可转动连接,从而使得所述转子312可绕所述定子311旋转。Specifically, in this embodiment, the motor 31 includes a stator 311 and a rotor 312 sleeved on an outer periphery of the stator 311. A rotating shaft 3120 is fixedly installed in the rotor 312, and the rotating shaft 3120 is rotatably connected to the stator 311, so that the rotor 312 can rotate around the stator 311.
在本实施例中,所述电机31倒向安装于所述机臂20内,具体为,所述定子311固定安装在所述上机臂201,所述转动轴3120贯穿所述定子311(亦即,所述转动轴3120在所述定子311的一侧出轴),并且从所述轴孔2010穿出所述上机臂201与所述螺旋桨32连接。通过将电机31倒向安装至所述上机臂201,一方面能够使定子311与上机臂201之间实现面接触,进一步阻挡水从所述轴孔2010流入机臂20内部,进而防止水进入所述电机31内部;另一方面也可以减少转动轴3120所需的长度,降低该电机31的重量,进而降低该无人机100的重量。In this embodiment, the motor 31 is installed in the machine arm 20 backward, specifically, the stator 311 is fixedly installed in the upper machine arm 201, and the rotating shaft 3120 runs through the stator 311 (also That is, the rotating shaft 3120 is shaft-out on one side of the stator 311), and the upper arm 201 passes through the shaft hole 2010 and is connected to the propeller 32. By mounting the motor 31 backward to the upper arm 201, on the one hand, it is possible to achieve surface contact between the stator 311 and the upper arm 201, and further prevent water from flowing into the arm 20 from the shaft hole 2010, thereby preventing water Into the motor 31; on the other hand, the length of the rotating shaft 3120 can be reduced, the weight of the motor 31 can be reduced, and the weight of the drone 100 can be reduced.
当然,可以理解的是,在另一些实施例中,也可以将电机31正向安装至所述下机臂203,亦即,所述定子311固定安装在所述下机臂203,所述转动轴3120贯穿所述转子312(亦即,所述转动轴3120在所述转子312的一侧出轴),并且从所述轴孔2010穿出所述上机臂201与所述螺旋桨32连接。只要所述电机31收容于所述收容腔202内即可。Of course, it can be understood that, in other embodiments, the motor 31 can also be mounted to the lower arm 203 in a forward direction, that is, the stator 311 is fixedly mounted on the lower arm 203, and the rotation A shaft 3120 passes through the rotor 312 (that is, the rotating shaft 3120 exits the shaft on one side of the rotor 312), and the upper arm 201 passes through the shaft hole 2010 and is connected to the propeller 32. As long as the motor 31 is accommodated in the accommodation cavity 202.
具体地,请参阅图5和图6,所述定子包括311包括:定子座3111、铁芯3112、线圈3113和灌胶层3114。所述铁芯3112套设于所述定子座3111外,所述线圈3113绕设于所述铁芯3112上,所述灌胶层3114包裹所述线圈3113。Specifically, referring to FIG. 5 and FIG. 6, the stator includes 311 including: a stator base 3111, an iron core 3112, a coil 3113, and a glue layer 3114. The iron core 3112 is sleeved outside the stator base 3111, the coil 3113 is wound around the iron core 3112, and the potting layer 3114 surrounds the coil 3113.
所述定子座3111用于将所述电机31固定安装于所述机臂20。在一种实现方式中,为了增强所述电机31的散热效果,所述定子座3111设置为开放式结构(具体地,电机31内的气流可以从定子座3111流出电机31外部的结构可认为是开放式结构)。比如,如图5或图6所示,所述定子座3111的直径小于所述铁芯3112,所述电机31内部的气流可以直接与外部的空气进行交换,从而达到散热的效果。又如,在另一些实施例中,所述定子座3111的直径也可与所述铁芯3112一致,此时,可在所述定子座3111的底部端面开设散 热孔,从而,所述电机31内部的热量可通过所述散热孔排出。在实际应用中,所述定子座3111可以采用铝合金或钢材加工形成(比如,其材料为6061-T6硬质铝棒),其形状可以是一体式的(如T型),也可以是分离式的。在本实施例中,所述定子座3111采用铝合金材料加工成一体式的铝合金铸件,以增强其稳定性和热传导性。进一步地,在本实施例中,所述定子座3111的表面还通过硬质氧化处理形成有第一防水层,通过该第一防水层可以提升所述定子座3111的抗腐蚀性及抗氧化性,进而提升其自身的防护等级。经处理后,定子座3111具备抗腐蚀性及氧化性,其防护等级可达到IP65级。当考虑到电机的散热问题而在定子座3111的底部端面开设散热孔4时,定子座3111的防护等级会相应降低至IP55级。The stator base 3111 is used for fixing the motor 31 to the machine arm 20. In an implementation manner, in order to enhance the heat dissipation effect of the motor 31, the stator base 3111 is provided as an open structure (specifically, the structure in which the airflow in the motor 31 can flow from the stator base 3111 to the outside of the motor 31 can be considered as Open structure). For example, as shown in FIG. 5 or FIG. 6, the diameter of the stator base 3111 is smaller than that of the iron core 3112, and the airflow inside the motor 31 can be directly exchanged with the outside air, thereby achieving the effect of heat dissipation. For another example, in other embodiments, the diameter of the stator base 3111 may be the same as that of the iron core 3112. At this time, a heat dissipation hole may be opened at the bottom end surface of the stator base 3111, so that the motor 31 The internal heat can be discharged through the heat dissipation holes. In practical applications, the stator base 3111 may be formed by processing aluminum alloy or steel (for example, its material is 6061-T6 hard aluminum rod), and its shape may be integrated (such as T-shape) or separated. Style. In this embodiment, the stator base 3111 is processed into an integrated aluminum alloy casting by using an aluminum alloy material to enhance its stability and thermal conductivity. Further, in this embodiment, the surface of the stator base 3111 is further formed with a first waterproof layer through hard oxidation treatment, and the corrosion resistance and oxidation resistance of the stator base 3111 can be improved through the first waterproof layer. , Which in turn improves its own level of protection. After treatment, the stator base 3111 has corrosion resistance and oxidation resistance, and its protection level can reach IP65. When the heat dissipation problem of the motor is taken into consideration, when the heat dissipation hole 4 is opened on the bottom end surface of the stator base 3111, the protection level of the stator base 3111 will be reduced to IP55 level accordingly.
所述定子座3111内部设置有轴承腔3115,所述轴承腔3115内套设有轴承3116。所述轴承3116用于与转动轴3120配合,带动所述转动轴3120相对所述定子311转动。其中,在本实施例中,为了提升所述轴承3116的耐潮性能,所述轴承3116可以为防水轴承。例如,在一些实施例中,可以采用不锈钢轴承或者陶瓷轴承,两者可以根据实际应用情况进行选择。比如,若所述电机31的转速要求较低,可以选择不锈钢轴承;若所述电机31的转速要求较高,则可以选择陶瓷轴承;本申请实施例对此不作具体限定。A bearing cavity 3115 is provided inside the stator base 3111, and a bearing 3116 is sleeved inside the bearing cavity 3115. The bearing 3116 is used to cooperate with the rotating shaft 3120 to drive the rotating shaft 3120 to rotate relative to the stator 311. In this embodiment, in order to improve the moisture resistance performance of the bearing 3116, the bearing 3116 may be a waterproof bearing. For example, in some embodiments, a stainless steel bearing or a ceramic bearing can be used, and the two can be selected according to the actual application situation. For example, if the rotation speed requirement of the motor 31 is low, a stainless steel bearing may be selected; if the rotation speed requirement of the motor 31 is high, a ceramic bearing may be selected; this embodiment of the present application does not specifically limit this.
所述铁芯3112包括本体和包覆所述本体的表面的绝缘层,所述绝缘层用于隔绝所述本体和所述线圈3113,以防止所述电机31出现短路现象。一般地,所述本体可由容易被磁化的材料(如:钢、镍、铁等)堆叠而成,所述绝缘层可以由任意具有绝缘特性的材料形成,如:塑胶、数码粉、3M860E粉等。其中,为了降低电机的重量,所述本体可由钢片堆叠而成,所述绝缘层可由涂覆在所述本体的表面上的3M860E粉形成。然而,若采用该结构,所述本体的侧面没有任何防护,容易受潮生锈,进而影响电机31的性能和寿命。因此,在本实施例中,为了提高所述铁芯3112的耐潮性能,所述本体由矽钢片堆叠而成,所述绝缘层完全包覆所述本体的表面,并且具有防水性能。比如,在一些实施例中,所述绝缘层可通过对所述本体(矽钢片)的表面进行电泳 或者阳极氧化处理而形成。The iron core 3112 includes a main body and an insulating layer covering a surface of the main body. The insulating layer is used to isolate the main body and the coil 3113 to prevent a short circuit phenomenon of the motor 31. Generally, the body can be made of materials that can be easily magnetized (such as steel, nickel, iron, etc.), and the insulating layer can be formed of any material with insulating properties, such as plastic, digital powder, 3M860E powder, etc. . In order to reduce the weight of the motor, the body may be formed by stacking steel sheets, and the insulation layer may be formed of 3M860E powder coated on the surface of the body. However, if this structure is adopted, the side of the body is not protected, and it is susceptible to moisture and rust, thereby affecting the performance and life of the motor 31. Therefore, in this embodiment, in order to improve the moisture resistance performance of the iron core 3112, the body is formed by stacking silicon steel sheets, the insulation layer completely covers the surface of the body, and has waterproof performance. For example, in some embodiments, the insulating layer may be formed by performing an electrophoresis or anodizing treatment on the surface of the body (silicon steel sheet).
所述线圈3113至少含有一层,所述线圈3113可以由单根或者多根漆包铜线绕设而成,所述线圈3113的匝数可以设置为15匝、16匝、17匝等,优选地,为了保证所述电机31的扭力的同时,减少发热量,可以将所述线圈3113的匝数设置为16匝。The coil 3113 includes at least one layer. The coil 3113 can be wound by a single or multiple enameled copper wires. The number of turns of the coil 3113 can be set to 15 turns, 16 turns, 17 turns, etc., preferably In order to reduce the heat generation while ensuring the torque of the motor 31, the number of turns of the coil 3113 can be set to 16 turns.
所述灌胶层3114包裹所述线圈3113。所述灌胶层3114具体可以为环氧树脂层。在实际应用中,可以在将所述铁芯3112与所述线圈3113组装完成之后,采用灌封技术对该组件进行灌胶,从而在所述线圈的外周形成所述灌胶层3114。在本实施例中,通过设置所述灌胶层3114,可以将所述线圈3113与外部隔绝,避免水与所述线圈3113接触,从而能够自所述电机31的内部提升所述电机31的防护等级。当用环氧树脂包裹线圈3113后,线圈3113的防护等级可提高至IP57级。The potting layer 3114 surrounds the coil 3113. The potting layer 3114 may be an epoxy resin layer. In practical applications, after assembling the iron core 3112 and the coil 3113, the component can be potted with potting technology, so as to form the potting layer 3114 on the outer periphery of the coil. In this embodiment, by providing the glue layer 3114, the coil 3113 can be isolated from the outside, and water can be prevented from contacting the coil 3113, so that the protection of the motor 31 can be improved from the inside of the motor 31 grade. When the coil 3113 is wrapped with epoxy resin, the protection level of the coil 3113 can be increased to IP57.
请继续参阅图5和图6,所述转子312包括:外壳3121、多个永磁体3122、外盖3123以及所述转动轴3120。其中,所述外壳3121可转动地套设于所述铁芯3112外周并可绕所述铁芯3112转动;所述多个永磁体3122设于所述外壳3121朝向所述铁芯3112的表面并与所述铁芯3112之间设有间隙;所述外盖3123与所述外壳3121远离所述定子座3111的一端相连;所述转动轴3120的一端与所述外盖3123紧固连接,另一端通过所述定子座3111内的轴承3116,自所述定子座3111伸出,用于与所述螺旋桨32止转连接,以带动所述螺旋桨32转动。5 and FIG. 6, the rotor 312 includes a housing 3121, a plurality of permanent magnets 3122, an outer cover 3123, and the rotating shaft 3120. Wherein, the housing 3121 is rotatably sleeved on the outer periphery of the iron core 3112 and can rotate around the iron core 3112; the plurality of permanent magnets 3122 are provided on a surface of the housing 3121 facing the iron core 3112 and A gap is provided with the iron core 3112; the outer cover 3123 is connected to an end of the housing 3121 away from the stator base 3111; one end of the rotating shaft 3120 is fastened to the outer cover 3123, and One end passes through a bearing 3116 in the stator base 3111, and protrudes from the stator base 3111, and is used for non-rotation connection with the propeller 32 to drive the propeller 32 to rotate.
当然,可以理解的是,在另一些实施例中,所述转动轴3120也可以一端安装于所述定子座3111,另一端自所述外盖3123伸出(亦即,所述转动轴3120在所述转子312的一侧出轴),并且,所述转动轴3120与所述外盖3123紧固连接,在本申请实施例中便不一一细说。Of course, it can be understood that in other embodiments, one end of the rotating shaft 3120 may be mounted on the stator base 3111, and the other end may protrude from the outer cover 3123 (that is, the rotating shaft 3120 is at The rotor 312 has a shaft on one side), and the rotating shaft 3120 is fastened to the outer cover 3123, which will not be described in detail in the embodiment of the present application.
所述外壳3121呈筒状结构,可由如10#钢、20#钢等高效导磁材料制成。进一步地,为了提升所述外壳3121的抗腐蚀性,可以在所述外壳3121的表面形成有第二防水层。在一些实施例中,所述第二防水层可以通过对所述外 壳3121的表面进行黑色阳极化(电泳)处理而形成。经处理后,外壳3121的防护等级可达到IP55级。在实际应用中,当将电机31安装于无人机100的机臂20上时,为了防止出现电机干涉现象,预防电机卡死而导致电机死机,降低无人机100的安全性,外壳3121的底部(即,外壳3121靠近定子座311的一端)与机臂20的距离在0.4mm到1mm之间。The casing 3121 has a cylindrical structure and can be made of high-efficiency magnetic conductive materials such as 10 # steel and 20 # steel. Further, in order to improve the corrosion resistance of the casing 3121, a second waterproof layer may be formed on a surface of the casing 3121. In some embodiments, the second waterproof layer may be formed by performing a black anodization (electrophoresis) treatment on a surface of the outer case 3121. After treatment, the protection level of the housing 3121 can reach IP55. In actual application, when the motor 31 is installed on the arm 20 of the drone 100, in order to prevent the motor interference phenomenon, prevent the motor from being stuck and cause the motor to crash, and reduce the safety of the drone 100, the housing 3121 The distance between the bottom (ie, the end of the housing 3121 near the stator base 311) and the arm 20 is between 0.4 mm and 1 mm.
所述永磁体3122的形状可以是弧形、长方形等任意形状。根据电机31的需求,其数量可以设置成任意片,如:10片、14片、16片、18片等。所述永磁体3122的材料可以为铁氧体、钕铁硼、钐钴永磁材料(SmCo)等磁性材料。在本实施例中,为了在满足电机31的性能要求的条件下,同时提高电机31的散热效率,所述永磁体3122的材料可以选用钕铁硼,设置其厚度或平均厚度为1.1mm。此外,在本实施例中,所述永磁体3122的表面还镀有双层镍层,用以提升所述永磁体3122的抗腐蚀性及抗氧化性。经过镀镍处理后,永磁体3122可具备抗腐蚀性及氧化性,其防护等级可达到IP55级。The shape of the permanent magnet 3122 may be any shape such as an arc shape, a rectangle, and the like. According to the requirements of the motor 31, the number can be set to any number, such as 10, 14, 16, and 18 pieces. The material of the permanent magnet 3122 may be magnetic materials such as ferrite, neodymium iron boron, samarium cobalt permanent magnet material (SmCo). In this embodiment, in order to meet the performance requirements of the motor 31 and improve the heat dissipation efficiency of the motor 31 at the same time, the material of the permanent magnet 3122 may be neodymium iron boron, and the thickness or average thickness thereof is set to 1.1 mm. In addition, in this embodiment, the surface of the permanent magnet 3122 is further plated with a double-layer nickel layer to improve the corrosion resistance and oxidation resistance of the permanent magnet 3122. After nickel plating, the permanent magnet 3122 can have corrosion resistance and oxidation resistance, and its protection level can reach IP55.
所述外盖3123也可以为开放式结构,所述外盖3123上设置有多个可允许空气流通的散热孔3124,所述散热孔3124沿所述外盖3123的周向布置,以进一步提升电机31的散热效率。在本实施例中,所述外盖3123也可以为铝合金铸件(比如,其材料为6061-T6硬质铝棒),并且,其表面经过硬质氧化处理后形成有第三防水层,从而使得所述外盖3123具备抗腐蚀性和抗氧化性,不易受水或其他液体中的腐蚀性物质损害。经处理后,外盖3123的防护等级可达到IP65级。当考虑到电机的散热问题而在外盖3123上开设散热孔3124时,外盖3123的防护等级会因此降低至IP55级。The outer cover 3123 may also be an open structure. The outer cover 3123 is provided with a plurality of heat dissipation holes 3124 that allow air circulation. The heat dissipation holes 3124 are arranged along the circumferential direction of the outer cover 3123 to further enhance Heat dissipation efficiency of the motor 31. In this embodiment, the outer cover 3123 may also be an aluminum alloy casting (for example, the material is a 6061-T6 hard aluminum rod), and a third waterproof layer is formed on the surface after hard oxidation treatment, so that The outer cover 3123 is provided with corrosion resistance and oxidation resistance, and is not easily damaged by corrosive substances in water or other liquids. After treatment, the protection level of the outer cover 3123 can reach IP65. When a heat dissipation hole 3124 is opened in the outer cover 3123 in consideration of the heat dissipation problem of the motor, the protection level of the outer cover 3123 will therefore be reduced to IP55.
所述转动轴3120的一端与所述外盖3123紧固连接,另一端穿过所述定子座3111中的轴承3116,与所述定子311可转动配合。为了增加所述转动轴3120与所述外盖3123的紧固性从而增强所述电机31的机械强度,所述转动轴3120在与所述外盖3123的紧固连接处可设置一段粗糙的表面或扁位,该粗糙的表面可以是滚花,其长度小于或等于所述外盖3123的厚度,以避免该粗糙表面或者扁位影响螺旋桨的安装或者与定子的轴承干涉。此外,所述转 动轴3120的材料可以为具有耐磨性以及抗腐蚀性的不锈钢,比如,420不锈钢、316不锈钢等。420不锈钢本身具有一定的耐磨性及抗腐蚀性,防护等级可达到IP55级。当电机需要在更加苛刻的条件下使用时,为了满足强度需求,可采用316不锈钢,但相对于420不锈钢而言,316不锈钢的成本更高。One end of the rotating shaft 3120 is tightly connected with the outer cover 3123, and the other end passes through a bearing 3116 in the stator base 3111, and is rotatable with the stator 311. In order to increase the tightness between the rotating shaft 3120 and the outer cover 3123 and thereby increase the mechanical strength of the motor 31, the rotating shaft 3120 may be provided with a rough surface at the fastening connection with the outer cover 3123. Or flat position, the rough surface may be knurled, and its length is less than or equal to the thickness of the outer cover 3123 to avoid the rough surface or flat position from affecting the installation of the propeller or interference with the bearing of the stator. In addition, the material of the rotating shaft 3120 may be stainless steel with wear resistance and corrosion resistance, such as 420 stainless steel, 316 stainless steel, and the like. 420 stainless steel itself has certain wear resistance and corrosion resistance, and the protection level can reach IP55. When the motor needs to be used under more severe conditions, in order to meet the strength requirements, 316 stainless steel can be used, but compared to 420 stainless steel, 316 stainless steel is more expensive.
请复参阅图2,所述起落架40设置于所述下机臂203背离所述上机臂201的一侧,并且朝向远离所述动力组件30的方向延伸。在本实施例中,所述起落架40与所述下机臂203一体成型,能够精简工艺步骤。在其它的一些实施例中,所述起落架40也可以与所述下机臂203铰接,以使所述起落架40能够相对所述机臂20转动,便于收纳。或者,在又一些实施例中,所述起落架40还可以安装于其它合适的位置,比如,安装于所述下机壳103的下方,本申请实施例对其均不作具体限定。Please refer to FIG. 2 again, the landing gear 40 is disposed on a side of the lower aircraft arm 203 facing away from the upper aircraft arm 201 and extends in a direction away from the power assembly 30. In this embodiment, the landing gear 40 and the lower arm 203 are integrally formed, which can simplify the process steps. In other embodiments, the landing gear 40 may also be hinged to the lower arm 203 so that the landing gear 40 can rotate relative to the arm 20 for easy storage. Alternatively, in still other embodiments, the landing gear 40 may also be installed at other suitable positions, for example, below the lower casing 103, which are not specifically limited in the embodiments of the present application.
所述防护罩50可以为任意能够防水的保护罩,其与下机壳103背离所述上机壳101的一侧密封配合,从而将所述保护罩内的器件与水隔绝。进一步地,为了保证所述防护罩50与所述下机壳103之间的密封性,还可以在所述防护罩50与所述下机壳103的连接处加密封胶。再者,在一些实施例中,所述防护罩50主要用于云台的防水,而云台主要用于进行图像采集,因而,为了保证云台的拍摄效果,所述防护罩50具体可以为一透明塑胶防水罩。通过设置防护罩50,能够对无人机100所搭载的云台进行有效地防水保护。The protective cover 50 can be any waterproof protective cover, which is tightly matched with the side of the lower case 103 facing away from the upper case 101 so as to isolate the components in the protective case from water. Further, in order to ensure the tightness between the protective cover 50 and the lower case 103, a sealant may also be added at the connection between the protective cover 50 and the lower case 103. Furthermore, in some embodiments, the protective cover 50 is mainly used for waterproofing the PTZ, and the PTZ is mainly used for image acquisition. Therefore, in order to ensure the shooting effect of the PTZ, the protective cover 50 may be specifically A transparent plastic waterproof cover. By providing the protective cover 50, the gimbal mounted on the drone 100 can be effectively waterproofed.
应当理解的是,在本实施例中,将所述动力组件30中的所述电机31收容于所述机臂20内形成的收容腔202中,能够通过所述机臂20将所述电机31与外界进行隔离,降低水份进入所述电机31的可能性,从而能够由内而外地对所述电机31进行防水保护。在其他的一些实施例中,比如,在对防水等级要求相对较低的飞行环境中,所述电机31也可以安装于所述机臂20的外部(比如,安装于所述机臂20的上方),暴露在外,仅通过所述灌胶层3114对所述线圈3113进行防水保护。本申请实施例对所述电机31的安装位置以及应用场景不作具体限定。It should be understood that, in this embodiment, the motor 31 in the power assembly 30 is housed in a receiving cavity 202 formed in the arm 20, and the motor 31 can be received through the arm 20 It is isolated from the outside world to reduce the possibility of water entering the motor 31, so that the motor 31 can be waterproofed from the inside to the outside. In some other embodiments, for example, in a flight environment with relatively low water resistance requirements, the motor 31 may also be installed outside the airframe 20 (for example, installed above the airframe 20). ), Is exposed to the outside, and the coil 3113 is waterproof-protected only through the potting layer 3114. The embodiment of the present application does not specifically limit the installation position and application scenario of the motor 31.
总的来说,区别于现有技术的情况,本申请实施例提供的电机,其线圈 上包裹有灌胶层,通过该灌胶层将其线圈与外界隔离,能够避免该线圈与水接触,从而提升了该电机的防水性能,使该电机及其动力组件即便在雨中或者潮湿的环境下也能够正常运行。In general, different from the situation of the prior art, the coil provided in the motor of the embodiment of the present application is covered with a glue-filling layer, and the coil is isolated from the outside by the glue-filling layer to prevent the coil from contacting water. Therefore, the waterproof performance of the motor is improved, so that the motor and its power components can operate normally even in rain or humid environment.
进一步地,本申请实施例提供的无人机将该动力组件中的电机收容于机臂内,能够通过机臂将电机与外界进行隔离,降低水进入电机的可能性,从而提高电机的防护等级以及安全性能,使得所述无人机能够在雨天或者水下工作,适用于更多的飞行环境。Further, the unmanned aerial vehicle provided in the embodiment of the present application houses the motor in the power assembly in the arm, which can isolate the motor from the outside by the arm, reduce the possibility of water entering the motor, and thereby improve the protection level of the motor. As well as safety performance, the drone can work in rainy weather or underwater, which is suitable for more flying environments.
需要说明的是,本申请的说明书及其附图中给出了本申请的较佳的实施例,但是,本申请可以通过许多不同的形式来实现,并不限于本说明书所描述的实施例,这些实施例不作为对本申请内容的额外限制,提供这些实施例的目的是使对本申请的公开内容的理解更加透彻全面。并且,上述各技术特征继续相互组合,形成未在上面列举的各种实施例,均视为本申请说明书记载的范围;进一步地,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本申请所附权利要求的保护范围。It should be noted that the preferred embodiments of the present application are given in the description of the present application and the accompanying drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described in the present specification. These examples are not intended as an additional limitation on the content of this application, and the examples are provided to make the understanding of the disclosure of this application more thorough and comprehensive. In addition, the above technical features continue to be combined with each other to form various embodiments not listed above, which are all regarded as the scope described in the description of this application; further, for those of ordinary skill in the art, improvements or changes can be made according to the above description. All these improvements and transformations should fall within the protection scope of the appended claims of this application.

Claims (12)

  1. 一种电机,其特征在于,包括:定子以及套设于所述定子外周并可绕所述定子旋转的转子;A motor, comprising: a stator and a rotor sleeved on the outer periphery of the stator and rotatable around the stator;
    其中,所述定子包括定子座、铁芯、线圈和灌胶层,所述铁芯套设于所述定子座外,所述线圈绕设于所述铁芯上,所述灌胶层包裹所述线圈;所述转子安装于所述定子座。Wherein, the stator includes a stator base, an iron core, a coil, and a glue filling layer, the iron core is sleeved outside the stator base, the coil is wound around the iron core, and the glue filling layer surrounds the Said coil; said rotor is mounted on said stator base.
  2. 根据权利要求1所述的电机,其特征在于,所述定子还包括轴承,所述转子通过所述轴承安装于所述定子座;所述轴承为防水轴承。The motor according to claim 1, wherein the stator further comprises a bearing, and the rotor is mounted on the stator base through the bearing; and the bearing is a waterproof bearing.
  3. 根据权利要求2所述的电机,其特征在于,所述防水轴承为不锈钢轴承或陶瓷轴承。The motor according to claim 2, wherein the waterproof bearing is a stainless steel bearing or a ceramic bearing.
  4. 根据权利要求1至3任一项所述的电机,其特征在于,所述定子座为铝合金铸件,其表面形成有第一防水层。The motor according to any one of claims 1 to 3, wherein the stator base is an aluminum alloy casting, and a first waterproof layer is formed on a surface thereof.
  5. 根据权利要求1至4任一项所述的电机,其特征在于,所述铁芯包括本体和完全包覆所述本体的表面并且具有防水性能的绝缘层。The motor according to any one of claims 1 to 4, wherein the iron core includes a main body and an insulating layer that completely covers a surface of the main body and has a waterproof performance.
  6. 根据权利要求1-5任一项所述的电机,其特征在于,所述转子包括外壳、多个永磁体、外盖和转动轴;The motor according to any one of claims 1-5, wherein the rotor includes a housing, a plurality of permanent magnets, an outer cover, and a rotating shaft;
    所述外壳可转动地套设于所述铁芯的外周并可绕所述铁芯转动;所述多个永磁体设置于所述外壳朝向所述铁芯的表面并与所述铁芯之间设有间隙;所述外盖与所述外壳远离所述定子座的一端相连;所述转动轴的一端与所述外盖紧固连接,另一端安装于所述定子座,从而使得所述转子可绕所述定子旋转。The casing is rotatably sleeved on the outer periphery of the core and can rotate around the core; the plurality of permanent magnets are disposed on a surface of the casing facing the core and between the core and the core A gap is provided; the outer cover is connected to an end of the housing away from the stator base; one end of the rotating shaft is tightly connected to the outer cover, and the other end is installed on the stator base so that the rotor Rotatable around the stator.
  7. 根据权利要求6所述的电机,其特征在于,所述外壳的表面形成有第二防水层。The motor according to claim 6, wherein a second waterproof layer is formed on a surface of the casing.
  8. 根据权利要求7所述的电机,其特征在于,所述第二防水层通过对所述外壳的表面进行阳极化处理而形成。The motor according to claim 7, wherein the second waterproof layer is formed by anodizing a surface of the casing.
  9. 根据权利要求6至8任一项所述的电机,其特征在于,所述多个永磁体的表面镀有双层镍层。The motor according to any one of claims 6 to 8, wherein the surfaces of the plurality of permanent magnets are plated with a double-layer nickel layer.
  10. 根据权利要求6至9任一项所述的电机,其特征在于,所述外盖为铝合金铸件,其表面形成有第三防水层。The motor according to any one of claims 6 to 9, wherein the outer cover is an aluminum alloy casting, and a third waterproof layer is formed on a surface thereof.
  11. 一种动力组件,其特征在于,包括:如权利要求1-10任一项所述的电机,以及,安装在所述电机上的螺旋桨。A power component, comprising: the motor according to any one of claims 1 to 10; and a propeller mounted on the motor.
  12. 一种无人机,其特征在于,包括机身、与所述机身相连的机臂以及装设于所述机臂上的、如权利要求11所述的动力组件。An unmanned aerial vehicle is characterized by comprising a fuselage, a boom connected to the fuselage, and the power assembly according to claim 11 installed on the boom.
PCT/CN2018/114799 2018-07-11 2018-11-09 Motor, power assembly and unmanned aerial vehicle WO2020010764A1 (en)

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CN110138122A (en) * 2019-06-27 2019-08-16 常州市运控电子有限公司 A kind of acid-resistance etchant gas stepper motor

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CN206704535U (en) * 2017-04-19 2017-12-05 深圳市道通智能航空技术有限公司 A kind of motor radiating part, motor and aircraft
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CN102487232A (en) * 2010-12-01 2012-06-06 建准电机工业股份有限公司 Motor stator and manufacturing method thereof
CN107850465A (en) * 2015-07-31 2018-03-27 美蓓亚三美株式会社 Rotary transformer
CN206704535U (en) * 2017-04-19 2017-12-05 深圳市道通智能航空技术有限公司 A kind of motor radiating part, motor and aircraft
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