WO2020010675A1 - Method and device for biomass pyrolysis and low temperature tar removal based on microwave hotspot - Google Patents

Method and device for biomass pyrolysis and low temperature tar removal based on microwave hotspot Download PDF

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WO2020010675A1
WO2020010675A1 PCT/CN2018/102928 CN2018102928W WO2020010675A1 WO 2020010675 A1 WO2020010675 A1 WO 2020010675A1 CN 2018102928 W CN2018102928 W CN 2018102928W WO 2020010675 A1 WO2020010675 A1 WO 2020010675A1
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microwave
tar
biomass
biochar
pyrolysis
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PCT/CN2018/102928
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French (fr)
Chinese (zh)
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罗虎
孔令照
鲍利伟
王昊
孙予罕
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中国科学院上海高等研究院
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/02Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

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  • the invention relates to a method for removing pyrolysis tar, in particular to a method and a device for low-temperature removal of biomass pyrolysis tar based on microwave hot spots.
  • Biomass pyrolysis tar is a kind of liquid mixture containing low molecular and high molecular oxygen compounds with complex composition. It mainly contains acid, alcohol, ester, ketone, and phenol, etc. It has acidity and its pH value is 2 ⁇ 4. In the meantime, the candle is strong and easily decomposed and unstable. The elements are mainly composed of C, H, O, N and S, which will not only cause waste of energy, but also seriously endanger process equipment. How to convert tar to syngas to the greatest extent in the reaction process is not only of great value to the biomass-to-syngas technology itself, but also has a positive effect on reducing greenhouse gas emissions and reducing the blockage of pipes and rot candles by tar.
  • the biomass pyrolysis and gasification process often uses a two-stage or three-stage process, which separates the pyrolysis and gasification of the biomass, so that each reaction is performed under relatively independent conditions, thereby increasing the concentration of syngas.
  • the multi-stage structure increases the complexity of the reaction, increases the operating cost, limits the processing capacity of the equipment, and it is difficult to achieve the purpose of efficient and low-cost utilization of biomass.
  • a large amount of tar will be generated in the pyrolysis and gasification process.
  • the removal of tar mainly includes physical, thermal cracking and catalytic cracking.
  • the thermal cracking temperature is generally higher than 1000 ° C, which increases the operating cost and equipment requirements.
  • Catalytic reforming has attracted wide attention due to its faster reaction rate and higher removal efficiency.
  • Common catalysts include catalysts such as Ni. Reaction temperature The range is 700-900 ° C.
  • the carbon deposition, deactivation and wear of the catalyst are involved in the reaction process. How to remove tar in the process of biomass pyrolysis at low temperature, high efficiency and low cost, and increase the content of syngas in the product of biomass pyrolysis and gasification is of great significance.
  • Microwave heating has the advantages of immediacy, integrity, selectivity and high efficiency.
  • the content of synthesis gas in the product is higher than that of conventional pyrolysis.
  • biochar is a solid in the pyrolysis process.
  • the product which has a porous structure, contains more alkali metal carbonates in the ash, has the basic conditions for catalytic conversion and catalytic cracking of tar, and is a carbon catalyst with great application potential.
  • the hot spot effect during microwave heating is used to strengthen and promote the removal of tar, and a low-temperature removal of biomass pyrolysis tar based on microwave hot spots is provided.
  • the method and device realize low-temperature and high-efficiency removal of tar in a reactor.
  • the object of the present invention is to provide a method and a device for low-temperature removal of biomass pyrolysis tar based on microwave hotspots.
  • Microwaves are used as heating means to pyrolyze biomass and remove tar.
  • the two processes are coupled in a reactor, and the high-ash biochar generated by pyrolysis is used as a catalyst for tar removal and a carrier generated by microwave hot spots, and a high-temperature microwave hot spot area having both a microwave field and catalytic performance is formed on the surface of biochar .
  • the biomass pyrolysis tar is removed in situ in the microwave hotspot immediately after it is generated, thereby reducing the overall reaction temperature and shortening the reaction time.
  • a first aspect of the present invention provides a method for low-temperature removal of biomass pyrolysis tar based on microwave hot spots, including the following steps:
  • the biomass pyrolysis tar is removed in situ in the microwave hot spot immediately after it is generated.
  • the biomass pyrolysis process and the tar in-situ removal process are coupled in a reactor, that is, the tar in-situ removal is located below the biomass pyrolysis, and the pyrolysis solid product gradually accumulates into a bio-char bed for the in-situ removal of tar.
  • the mass ratio of the second biomass to the solid product obtained from the pyrolysis of the first biomass is 1: 5 to 1:15, such as 1: 5 to 1: 6.67, 1: 6.67 to 1:10, or 1:10 to 1:15;
  • the ash content in the first biomass and the second biomass is 10-15% by weight, such as 10-13.24% by weight or 13.24-15% by weight.
  • the ash includes inorganic salts and metal oxides, and is mainly derived from crops in high saline-alkali areas. , Such as straw, reeds and cotton stalks growing in high saline soil (Shanghai Chongming);
  • the metal content in the biochar bed is 10-30% by weight, such as 10-11% by weight, 11-23% by weight, 23-29% by weight, or 29-30% by weight, ensuring the dielectric loss factor of the metal salt and the carbon skeleton in the biochar
  • the difference in the absorption of microwave energy causes the microwave energy to be non-uniform and induces the generation of microwave hotspots.
  • High-ash biochar produced by pyrolysis is used as a catalyst for tar removal and as a carrier for microwave hotspots.
  • the metal includes one or more of Al, K, Ca, Mg, Fe, and Co.
  • step 1), step 2) and step 3) obtain the anaerobic condition by passing inert gas.
  • the effective reaction temperature for microwave heating is 400-600 ° C, such as 400-450 ° C, 450-500 ° C, or 500-600 ° C.
  • the power range of the microwave heating equipment is 20 ⁇ 1500W, and the power can be adjusted steplessly according to the set temperature.
  • the method further comprises: condensing and separating the product obtained in step 3), and performing gas chromatographic analysis on the obtained gas phase product, realizing the online analysis test of the gas composition, and adjusting the flow rate through a regulating valve before entering the gas chromatography.
  • the condensation may adopt liquid nitrogen secondary condensation.
  • the gas phase product obtained by condensation and separation can also be separated to obtain an inert gas, which is recycled to step 1) as a carrier gas to promote the reforming reaction of carbon dioxide with methane and water, and improve the yield of synthesis gas after various reactions.
  • a device for low-temperature removal of biomass pyrolysis tar based on microwave hotspots includes a device body and a microwave heating component, and the microwave heating component is movably disposed around an outer wall of the device body.
  • the position of the microwave heating component can be appropriately adjusted according to changes in the height and position of the biochar bed to achieve the concentrated use of microwave energy.
  • the microwave heating power range is 20 ⁇ 1500W, and the power can be adjusted steplessly according to the set temperature.
  • the microwave heating component can be moved up and down along the outer wall of the device body.
  • the position of the microwave hotspot area can be adjusted according to the reaction process, that is, the position of the microwave hotspot area can be made according to the height and position of the biochar bed. Appropriate adjustment to achieve the concentrated use of microwave energy.
  • it further comprises a heat insulation layer, which is provided between the microwave heating component and the device body, and the heat insulation layer is provided around the outer wall of the device body.
  • an infrared temperature measuring unit is provided in the thermal insulation layer, and a mode in which the infrared temperature measurement and the thermocouple temperature measurement are mutually corrected can be used to measure and feedback the microwave heating temperature.
  • a biomass feed port is provided above the device body.
  • it further comprises a condensing component and a gas chromatograph, and the device body communicates with the gas chromatograph via the condensing component.
  • it further comprises an inert gas supply component, and the inert gas supply component is in communication with the device body.
  • the inert gas supplying component includes a connected inert gas storage unit and a gas flow meter.
  • the present invention has at least one of the following beneficial effects:
  • the microwave-enhanced area is adjusted according to the reaction process, which can make full use of microwave energy to achieve directional supply of energy and integrally strengthened heating, thereby reducing energy loss and improving reaction efficiency.
  • the present invention uses cheap biochar as a catalyst and uses microwave enhanced heating to avoid problems such as catalyst deactivation and regeneration, increases the tar removal rate, reduces the reaction cost, and increases the efficiency of biomass pyrolysis and gasification.
  • FIG. 1 is a conceptual diagram of a device for low-temperature removal of biomass pyrolysis tar based on microwave hot spots of the present invention.
  • FIG. 2 is a schematic diagram of a device for low-temperature removal of biomass pyrolysis tar based on microwave hot spots of the present invention.
  • FIG. 1 The conceptual diagram of the device for low-temperature biomass pyrolysis tar removal based on microwave hot spots of the present invention is shown in Figure 1.
  • A is a biomass pyrolysis stage
  • B is a mobile microwave-assisted tar removal stage
  • C is a gasification stage.
  • microwave is used as a heating means
  • the two processes of biomass pyrolysis and tar removal are coupled in one reactor
  • the high-ash biochar generated by pyrolysis is used as a catalyst for tar removal and a carrier generated by microwave hot spots.
  • a high-temperature microwave hotspot area with both a microwave field and catalytic properties is formed on the surface of biochar.
  • the biomass pyrolysis tar is removed in situ in the microwave hotspot immediately after it is generated, thereby reducing the overall reaction temperature and shortening the reaction time.
  • a device for low-temperature removal of biomass pyrolysis tar based on microwave hotspots includes a device body 1, a microwave heating component 2, and a thermal insulation layer 3.
  • the thermal insulation layer 3 is provided on the microwave heating component 2 and the device.
  • an infrared temperature measuring unit 4 is provided inside the thermal insulation layer 3;
  • a biomass feed inlet 5 is provided above the device body 1;
  • It includes a condensing part 6 and a gas chromatograph 7.
  • the device body 1 is in communication with the gas chromatograph 7 via the condensing part 6.
  • It also includes an inert gas supply part, which is in communication with the device body 1.
  • the inert gas supply component includes a connected inert gas storage unit 8 and a gas flow meter 9.
  • the biochar bed was heated to 500 ° C by microwave, and 2g of original straw was added to the top (the ash content was 10.15 wt%, Shanghai Chongming).
  • the pyrolysis of the straw produced tar steam, which was purged with a carrier gas (N 2 100mL / min)
  • a carrier gas N 2 100mL / min
  • tar molecules undergo a removal reaction on the surface of the biochar (thermal cracking, catalytic reforming, and reforming reactions between gas molecules), and the reacted gases are fully condensed in a two-stage condenser of liquid nitrogen After that, the remaining tar product was obtained, and the tar removal rate was calculated from the original tar content after weighing.
  • the bed of biochar was heated to 600 ° C by microwave, and 4g of original straw (with an ash content of 10.15% by weight, Shanghai Chongming) was added to the top.
  • the pyrolysis of the straw produced tar steam and passed through the biochar bed under a carrier gas sweep. Layer, tar molecules undergo a removal reaction (thermal cracking, catalytic reforming, and reforming reactions between gas molecules) on the surface of the biochar.
  • the reacted gases are fully condensed in a liquid nitrogen two-stage condenser to obtain the remaining tar product.
  • the pyrolysis tar removal rate was calculated with the original tar content.
  • the biochar bed was heated to 400 ° C by microwave, and 1.3 raw reed straw was added to the top (the ash content was 15.08wt%, Shanghai Chongming).
  • the reed pyrolysis produced tar steam, which was purged with a carrier gas (N 2 100mL / min)
  • a carrier gas N 2 100mL / min
  • tar molecules undergo a removal reaction on the surface of the biochar (thermal cracking, catalytic reforming, and reforming reactions between gas molecules), and the reacted gases are fully condensed in a two-stage condenser of liquid nitrogen After that, the remaining tar product was obtained, and the tar removal rate was calculated from the original tar content after weighing.
  • the bed of biochar was heated to 600 ° C with microwave, and 3g of original reed straw (15.08wt%, Shanghai Chongming) was added on top of it. Pyrolysis of the reed produced tar steam, which was purged with carrier gas (N 2 100mL / min) Through the biochar bed, tar molecules undergo a removal reaction on the surface of the biochar (thermal cracking, catalytic reforming, and reforming reactions between gas molecules), and the reacted gases are fully condensed in a two-stage condenser of liquid nitrogen After that, the remaining tar product was obtained, and the tar removal rate was calculated from the original tar content after weighing.
  • carrier gas N 2 100mL / min
  • the biochar bed was heated to 600 ° C by microwave, and 4g of original cotton straw (13.24% by weight, Shanghai Chongming) was added on top of it.
  • the cotton straw was pyrolyzed to generate tar vapor, which was purged with carrier gas (N 2 100mL / min)
  • carrier gas N 2 100mL / min
  • tar molecules undergo a removal reaction (thermal cracking, catalytic reforming, and reforming reactions between gas molecules) on the surface of the biochar.
  • the reacted gas is fully contained in a two-stage condenser of liquid nitrogen. Residual tar product was obtained after condensation, and the tar removal rate was calculated from the original tar content after weighing.
  • the biochar bed was heated to 500 ° C by microwave, and 1.3g of original cotton straw (13.24% by weight, Shanghai Chongming) was added on top of it.
  • the cotton straw was pyrolyzed to generate tar steam, which was purged with carrier gas (N 2 100mL / min)
  • carrier gas N 2 100mL / min
  • tar molecules are removed on the surface of the biochar (thermal cracking, catalytic reforming, and reforming reactions between gas molecules), and the reacted gases are in a two-stage condenser of liquid nitrogen. After full condensation, the remaining tar product was obtained. After weighing, the tar removal rate was calculated from the original tar content.
  • the biochar bed was heated to 450 ° C by microwave, and 2g of original straw was added to the top (the ash content was 10.15 wt%, Shanghai Chongming).
  • the pyrolysis of the straw produced tar steam, which was purged with a carrier gas (N 2 100mL / min)
  • a carrier gas N 2 100mL / min
  • tar molecules undergo a removal reaction on the surface of the biochar (thermal cracking, catalytic reforming, and reforming reactions between gas molecules), and the reacted gases are fully condensed in a two-stage condenser of liquid nitrogen After that, the remaining tar product was obtained, and the tar removal rate was calculated from the original tar content after weighing.
  • the biochar bed was heated to 600 ° C by microwave, and 3g of original straw (with an ash content of 10.15% by weight, Shanghai Chongming) was added on top of it. Pyrolysis of the straw produced tar steam under a carrier gas purge (N 2 100mL / min) Through the biochar bed, tar molecules undergo a removal reaction on the surface of the biochar (thermal cracking, catalytic reforming, and reforming reactions between gas molecules), and the reacted gases are fully condensed in a two-stage condenser of liquid nitrogen After that, the remaining tar product was obtained, and the tar removal rate was calculated from the original tar content after weighing.

Abstract

Provided are a method and device for biomass pyrolysis and low temperature tar removal based on a microwave hotspot, the method including the following steps: 1) under anaerobic conditions, pyrolyzing a first biomass to obtain a solid biochar bed; 2) under anaerobic conditions, subjecting the biochar bed layer obtained in step 1) to microwave heating to form a microwave hot spot region; and 3) under anaerobic conditions, adding a second biomass to form a biomass pyrolysis bed layer above the biochar bed layer, pyrolyzing same, and then in situ removing tar from the biochar bed layer across the microwave hot spot region. In the present invention, microwaves are is used as a heating means, and a high ash biochar generated by pyrolysis is used as a catalyst for tar removal and as a carrier for microwave hot spot generation to form a high temperature microwave hotspot region having both a microwave field and a catalytic performance on the surface of the biochar. After biomass pyrolysis tar generation, immediate in situ removal in the microwave hotspot region is realized, the overall reaction temperature is lowered, and the reaction time is shortened.

Description

一种基于微波热点的生物质热解焦油低温脱除的方法及装置Method and device for low-temperature removal of biomass pyrolysis tar based on microwave hot spots 技术领域Technical field
本发明涉及一种热解焦油脱除的方法,具体涉及一种基于微波热点的生物质热解焦油低温脱除的方法及装置。The invention relates to a method for removing pyrolysis tar, in particular to a method and a device for low-temperature removal of biomass pyrolysis tar based on microwave hot spots.
背景技术Background technique
生物质热解焦油是一种成分复杂的含有低分子与高分子含氧化合物的液体混合物,主要含有酸、醇、酯、酮、和酚类等成分,具有酸性,其pH值在2~4之间,腐烛性强,易分解不稳定,元素主要由C、H、O、N与S组成,不仅会造成能源的浪费,也会严重危害工艺设备。如何将焦油在反应过程中最大程度的转化为合成气,不仅对生物质转化合成气技术本身有重要价值,而且对于减少温室气体排放和降低焦油对管道的堵塞和腐烛具有积极作用。Biomass pyrolysis tar is a kind of liquid mixture containing low molecular and high molecular oxygen compounds with complex composition. It mainly contains acid, alcohol, ester, ketone, and phenol, etc. It has acidity and its pH value is 2 ~ 4. In the meantime, the candle is strong and easily decomposed and unstable. The elements are mainly composed of C, H, O, N and S, which will not only cause waste of energy, but also seriously endanger process equipment. How to convert tar to syngas to the greatest extent in the reaction process is not only of great value to the biomass-to-syngas technology itself, but also has a positive effect on reducing greenhouse gas emissions and reducing the blockage of pipes and rot candles by tar.
目前,生物质热解气化工艺常采用两段式或是三段式工艺,将生物质的热解与气化过程分开,使得各个反应在相对独立的条件下进行,从而提高合成气的浓度,但是多段式结构增加反应的复杂性,提高了操作成本,限制了设备的处理能力,难以达到生物质高效与低成本利用的目的。与此同时,热解气化过程中会产生大量的焦油,焦油的脱除主要包括物理、热裂解和催化裂解等方法,其中以吸附吸收为主的物理法难以实现焦油的根本性脱除;热裂解的温度一般高于1000℃,提高了操作成本与设备要求;催化重整以其较快的反应速率与较高的脱除效率获得广泛的关注,常用的催化剂包括Ni等催化剂,反应温度范围为700-900℃,同时反应过程中涉及到催化剂的积碳、失活与磨损等问题。如何低温、高效、低成本的脱除生物质热解过程中的焦油,提高生物质热解气化产物中合成气的含量具有重大的意义。At present, the biomass pyrolysis and gasification process often uses a two-stage or three-stage process, which separates the pyrolysis and gasification of the biomass, so that each reaction is performed under relatively independent conditions, thereby increasing the concentration of syngas. However, the multi-stage structure increases the complexity of the reaction, increases the operating cost, limits the processing capacity of the equipment, and it is difficult to achieve the purpose of efficient and low-cost utilization of biomass. At the same time, a large amount of tar will be generated in the pyrolysis and gasification process. The removal of tar mainly includes physical, thermal cracking and catalytic cracking. Among them, the physical method mainly based on adsorption and absorption is difficult to achieve the fundamental removal of tar; The thermal cracking temperature is generally higher than 1000 ° C, which increases the operating cost and equipment requirements. Catalytic reforming has attracted wide attention due to its faster reaction rate and higher removal efficiency. Common catalysts include catalysts such as Ni. Reaction temperature The range is 700-900 ° C. At the same time, the carbon deposition, deactivation and wear of the catalyst are involved in the reaction process. How to remove tar in the process of biomass pyrolysis at low temperature, high efficiency and low cost, and increase the content of syngas in the product of biomass pyrolysis and gasification is of great significance.
微波加热具有即时性、整体性、选择性和高效性等优势,将微波加热技术应用于生物质热解,产物中合成气含量高于常规热解,同时,生物炭是热解过程中的固体产物,本身为多孔结构,灰分中含有较多的碱金属碳酸盐,具备催化转化与催化裂解焦油的基本条件,是一种颇具应用潜力的炭催化剂。Microwave heating has the advantages of immediacy, integrity, selectivity and high efficiency. When microwave heating technology is applied to biomass pyrolysis, the content of synthesis gas in the product is higher than that of conventional pyrolysis. At the same time, biochar is a solid in the pyrolysis process. The product, which has a porous structure, contains more alkali metal carbonates in the ash, has the basic conditions for catalytic conversion and catalytic cracking of tar, and is a carbon catalyst with great application potential.
针对上述焦油脱除的问题,并结合生物炭与微波加热的特性,利用微波加热过程中的热点效应对焦油脱除的强化与促进,提供一种基于微波热点的生物质热解焦油低温脱除的方法及装置,在一个反应器中实现焦油的低温高效脱除。Aiming at the above-mentioned tar removal problem, combined with the characteristics of biochar and microwave heating, the hot spot effect during microwave heating is used to strengthen and promote the removal of tar, and a low-temperature removal of biomass pyrolysis tar based on microwave hot spots is provided. The method and device realize low-temperature and high-efficiency removal of tar in a reactor.
发明内容Summary of the invention
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种基于微波热点的生物质热解 焦油低温脱除的方法及装置,采用微波作为加热手段,将生物质的热解与焦油脱除两个过程耦合在一个反应器中,采用热解生成的高灰分生物炭作为焦油脱除的催化剂与微波热点产生的载体,在生物炭表面形成兼具微波场与催化性能的高温微波热点区域。在连续反应过程中,生物质热解焦油产生后立即在微波热点区域实现原位脱除,从而降低整体反应温度,缩短反应时间。In view of the shortcomings of the prior art described above, the object of the present invention is to provide a method and a device for low-temperature removal of biomass pyrolysis tar based on microwave hotspots. Microwaves are used as heating means to pyrolyze biomass and remove tar. In addition, the two processes are coupled in a reactor, and the high-ash biochar generated by pyrolysis is used as a catalyst for tar removal and a carrier generated by microwave hot spots, and a high-temperature microwave hot spot area having both a microwave field and catalytic performance is formed on the surface of biochar . In the continuous reaction process, the biomass pyrolysis tar is removed in situ in the microwave hotspot immediately after it is generated, thereby reducing the overall reaction temperature and shortening the reaction time.
为实现上述目的及其他相关目的,本发明第一方面提供一种基于微波热点的生物质热解焦油低温脱除的方法,包括如下步骤:In order to achieve the above object and other related objects, a first aspect of the present invention provides a method for low-temperature removal of biomass pyrolysis tar based on microwave hot spots, including the following steps:
1)在无氧条件下,将第一生物质进行热解,得到固体产物,所述固体产物形成生物炭床层;1) pyrolyzing the first biomass under anaerobic conditions to obtain a solid product that forms a biochar bed;
2)在无氧条件下,将步骤1)得到的生物炭床层进行微波加热,形成微波热点区域;2) Under an anaerobic condition, microwave the biochar bed obtained in step 1) to form a microwave hot spot area;
3)在无氧条件下,加入第二生物质,在所述生物炭床层上方形成生物质热解床层并进行热解,然后经过微波热点区域的生物炭床层脱除焦油。3) Under anaerobic conditions, add a second biomass, form a biomass pyrolysis bed above the biochar bed and perform pyrolysis, and then remove the tar through the biochar bed in the microwave hotspot area.
在连续反应过程中,生物质热解焦油产生后立即在微波热点区域实现原位脱除。生物质热解过程与焦油原位脱除过程耦合在一个反应器中,即焦油原位脱除位于生物质热解下方,热解固体产物逐渐积累成为焦油原位脱除的生物炭床层。In the continuous reaction process, the biomass pyrolysis tar is removed in situ in the microwave hot spot immediately after it is generated. The biomass pyrolysis process and the tar in-situ removal process are coupled in a reactor, that is, the tar in-situ removal is located below the biomass pyrolysis, and the pyrolysis solid product gradually accumulates into a bio-char bed for the in-situ removal of tar.
优选地,还包括如下技术特征中的至少一项:Preferably, it further includes at least one of the following technical features:
1)生物质热解与焦油原位脱除在同一个反应器中进行;1) Biomass pyrolysis and tar removal in situ are performed in the same reactor;
2)第二生物质与第一生物质热解得到的固体产物的质量比为1:5~1:15,如1:5~1:6.67、1:6.67~1:10或1:10~1:15;2) The mass ratio of the second biomass to the solid product obtained from the pyrolysis of the first biomass is 1: 5 to 1:15, such as 1: 5 to 1: 6.67, 1: 6.67 to 1:10, or 1:10 to 1:15;
3)第一生物质和第二生物质中灰分含量为10~15wt%,如10~13.24wt%或13.24~15wt%,所述灰分包括无机盐和金属氧化物,主要来自高盐碱地区的农作物,如生长于高盐碱土地(上海崇明)的稻草秸秆、芦苇与棉花秸秆等;3) The ash content in the first biomass and the second biomass is 10-15% by weight, such as 10-13.24% by weight or 13.24-15% by weight. The ash includes inorganic salts and metal oxides, and is mainly derived from crops in high saline-alkali areas. , Such as straw, reeds and cotton stalks growing in high saline soil (Shanghai Chongming);
4)生物炭床层中金属含量为10~30wt%,如10~11wt%、11~23wt%、23~29wt%或29~30wt%,保证生物炭中的金属盐与炭骨架介电损耗因子的差异,从而引起微波能量吸收的不均匀性,诱发产生微波热点;采用热解生成的高灰分生物炭作为焦油脱除的催化剂与微波热点产生的载体,灰分中金属盐与金属氧化物等与生物炭骨架的介电损耗因子的差异,会导致微波能量吸收与分布的不均匀,在生物炭局部区域产生瞬时高温的微波热点,从而促进重整、裂解与水煤气变换等反应。4) The metal content in the biochar bed is 10-30% by weight, such as 10-11% by weight, 11-23% by weight, 23-29% by weight, or 29-30% by weight, ensuring the dielectric loss factor of the metal salt and the carbon skeleton in the biochar The difference in the absorption of microwave energy causes the microwave energy to be non-uniform and induces the generation of microwave hotspots. High-ash biochar produced by pyrolysis is used as a catalyst for tar removal and as a carrier for microwave hotspots. Metal salts and metal oxides in ash and the like The difference in the dielectric loss factor of the biochar skeleton will cause uneven microwave energy absorption and distribution, and instantaneous high-temperature microwave hot spots will be generated in local areas of the biochar, thereby promoting reactions such as reforming, cracking, and water-gas shift.
更优选地,特征4)中,所述金属包括Al、K、Ca、Mg、Fe和Co中的一种或多种。More preferably, in feature 4), the metal includes one or more of Al, K, Ca, Mg, Fe, and Co.
优选地,步骤1)、步骤2)和步骤3)通过通入惰性气体的方式得到无氧条件。Preferably, step 1), step 2) and step 3) obtain the anaerobic condition by passing inert gas.
优选地,步骤2)中,微波加热的有效反应温度为400~600℃,如400~450℃、450~500℃或500~600℃。Preferably, in step 2), the effective reaction temperature for microwave heating is 400-600 ° C, such as 400-450 ° C, 450-500 ° C, or 500-600 ° C.
微波加热设备的功率范围20~1500W,可根据设定温度自动实现功率无极调整。The power range of the microwave heating equipment is 20 ~ 1500W, and the power can be adjusted steplessly according to the set temperature.
优选地,还包括:将步骤3)得到的产物冷凝分离,得到的气相产物进行气相色谱分析,实现气体组成的在线分析测试,进入气相色谱之前可经过调节阀调节流量。所述冷凝可采用液氮二级冷凝。冷凝分离得到的气相产物也可以经分离得到惰性气体,作为载气循环至步骤1)中,促进二氧化碳与甲烷、水的重整反应,经过多种反应后提高合成气收率。Preferably, the method further comprises: condensing and separating the product obtained in step 3), and performing gas chromatographic analysis on the obtained gas phase product, realizing the online analysis test of the gas composition, and adjusting the flow rate through a regulating valve before entering the gas chromatography. The condensation may adopt liquid nitrogen secondary condensation. The gas phase product obtained by condensation and separation can also be separated to obtain an inert gas, which is recycled to step 1) as a carrier gas to promote the reforming reaction of carbon dioxide with methane and water, and improve the yield of synthesis gas after various reactions.
本发明第二方面提供一种基于微波热点的生物质热解焦油低温脱除的装置,包括装置本体和微波加热部件,所述微波加热部件可移动式环绕设于装置本体的外壁。微波加热部件位置可以根据生物炭床层高度与位置的变化进行适当的调整,实现微波能量的集中利用。微波加热功率范围为20~1500W,可根据设定温度自动实现功率无极调整。According to a second aspect of the present invention, a device for low-temperature removal of biomass pyrolysis tar based on microwave hotspots includes a device body and a microwave heating component, and the microwave heating component is movably disposed around an outer wall of the device body. The position of the microwave heating component can be appropriately adjusted according to changes in the height and position of the biochar bed to achieve the concentrated use of microwave energy. The microwave heating power range is 20 ~ 1500W, and the power can be adjusted steplessly according to the set temperature.
所述微波加热部件可沿着装置本体的外壁上下移动,微波热点区域(微波强化区域)的位置可以根据反应过程调节,即微波热点区域的位置可以根据生物炭床层的高度与位置变化而做出适当的调节,实现微波能量的集中利用。The microwave heating component can be moved up and down along the outer wall of the device body. The position of the microwave hotspot area (microwave enhanced area) can be adjusted according to the reaction process, that is, the position of the microwave hotspot area can be made according to the height and position of the biochar bed. Appropriate adjustment to achieve the concentrated use of microwave energy.
优选地,还包括保温层,所述保温层设于微波加热部件和装置本体之间,所述保温层环绕设于装置本体的外壁。Preferably, it further comprises a heat insulation layer, which is provided between the microwave heating component and the device body, and the heat insulation layer is provided around the outer wall of the device body.
优选地,所述保温层内设有红外测温单元,可以采用红外测温与热电偶测温相互校正的模式,进行微波加热温度的测量与反馈。Preferably, an infrared temperature measuring unit is provided in the thermal insulation layer, and a mode in which the infrared temperature measurement and the thermocouple temperature measurement are mutually corrected can be used to measure and feedback the microwave heating temperature.
优选地,所述装置本体的上方设有生物质进料口。Preferably, a biomass feed port is provided above the device body.
优选地,还包括冷凝部件和气相色谱仪,所述装置本体经所述冷凝部件与所述气相色谱仪连通。Preferably, it further comprises a condensing component and a gas chromatograph, and the device body communicates with the gas chromatograph via the condensing component.
优选地,还包括供惰性气体部件,所述供惰性气体部件与所述装置本体连通。Preferably, it further comprises an inert gas supply component, and the inert gas supply component is in communication with the device body.
更优选地,所述供惰性气体部件包括连通的惰性气体存储单元和气体流量计。More preferably, the inert gas supplying component includes a connected inert gas storage unit and a gas flow meter.
与现有技术相比,本发明至少具有以下有益效果之一:Compared with the prior art, the present invention has at least one of the following beneficial effects:
1)利用微波加热过程中的热点效应,强化热解与气化反应之间的过渡区域,实现热解焦油的低温高效脱除。1) Utilize the hot spot effect in the microwave heating process to strengthen the transition area between pyrolysis and gasification reactions to achieve low-temperature and efficient removal of pyrolysis tar.
2)采用廉价的生物炭为催化剂,在消除焦油之后可参与后续的气化反应,避免催化剂的失活与再生等问题,降低了反应成本。2) Using cheap biochar as a catalyst, it can participate in subsequent gasification reactions after eliminating tar, avoid problems such as catalyst deactivation and regeneration, and reduce the reaction cost.
3)充分利用高灰分的生物炭中的金属元素与生物炭骨架介电性质的差异,形成基于金属元素的微波热点区域,其提供的瞬时高温能够促进焦油分子C-C/C-O的断裂,强化焦油脱除 的热传递与物料传递,从而降低平均反应温度,提高反应能效。3) Make full use of the differences in the dielectric properties of the metal elements in the high-ash biochar and the biochar framework to form microwave hotspots based on metal elements. The instantaneous high temperature provided by them can promote the tar molecules CC / CO to break and strengthen the tar removal. In addition to heat transfer and material transfer, the average reaction temperature is reduced and the energy efficiency of the reaction is improved.
4)将生物质的热解与焦油脱除反应耦合在一个反应器中进行,利于热解焦油的原位快速脱除,简化了反应流程与操作程序,同时避免了传统加热过程中升温/降温过程慢与和能量过剩等缺点。4) Coupling the pyrolysis and tar removal reaction of biomass in a reactor, which is beneficial to the rapid in-situ removal of pyrolysis tar, which simplifies the reaction process and operation procedures, and avoids the heating / cooling during the traditional heating process. The disadvantages are slow process and excess energy.
5)微波强化区域根据反应过程调整,能够充分利用微波能量,实现能量的定向供给与整体式强化加热,从而减少能量损失,提高反应效率。5) The microwave-enhanced area is adjusted according to the reaction process, which can make full use of microwave energy to achieve directional supply of energy and integrally strengthened heating, thereby reducing energy loss and improving reaction efficiency.
6)本发明采用廉价的生物炭为催化剂,采用微波强化加热,避免催化剂的失活与再生等问题,增加了焦油脱除率,降低了反应成本,增加生物质热解气化利用的效率。6) The present invention uses cheap biochar as a catalyst and uses microwave enhanced heating to avoid problems such as catalyst deactivation and regeneration, increases the tar removal rate, reduces the reaction cost, and increases the efficiency of biomass pyrolysis and gasification.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明基于微波热点的生物质热解焦油低温脱除的装置的概念图。FIG. 1 is a conceptual diagram of a device for low-temperature removal of biomass pyrolysis tar based on microwave hot spots of the present invention.
附图标记:Reference signs:
A-生物质热解阶段;A- biomass pyrolysis stage;
B-可移动式微波辅助焦油脱除阶段;B- removable microwave assisted tar removal stage;
C-气化阶段。C-gasification stage.
图2是本发明基于微波热点的生物质热解焦油低温脱除的装置的示意图。FIG. 2 is a schematic diagram of a device for low-temperature removal of biomass pyrolysis tar based on microwave hot spots of the present invention.
附图标记:Reference signs:
1-装置本体;1- device body;
2-微波加热部件;2-Microwave heating components;
3-保温层;3- insulation layer;
4-红外测温单元;4- Infrared temperature measurement unit;
5-生物质进料口;5-Biomass inlet;
6-冷凝部件;6- Condensing components;
7-气相色谱仪;7-gas chromatograph;
8-惰性气体存储单元;8- inert gas storage unit;
9-气体流量计。9-gas flow meter.
具体实施方式detailed description
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精 神下进行各种修饰或改变。The following describes the embodiments of the present invention through specific specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention may also be implemented or applied through different specific embodiments, and various details in this specification may also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention.
本发明基于微波热点的生物质热解焦油低温脱除的装置的概念图如图1所示,A为生物质热解阶段,B为可移动式微波辅助焦油脱除阶段,C为气化阶段,本发明采用微波作为加热手段,将生物质的热解与焦油脱除两个过程耦合在一个反应器中,采用热解生成的高灰分生物炭作为焦油脱除的催化剂与微波热点产生的载体,在生物炭表面形成兼具微波场与催化性能的高温微波热点区域。在连续反应过程中,生物质热解焦油产生后立即在微波热点区域实现原位脱除,从而降低整体反应温度,缩短反应时间。The conceptual diagram of the device for low-temperature biomass pyrolysis tar removal based on microwave hot spots of the present invention is shown in Figure 1. A is a biomass pyrolysis stage, B is a mobile microwave-assisted tar removal stage, and C is a gasification stage. In the present invention, microwave is used as a heating means, and the two processes of biomass pyrolysis and tar removal are coupled in one reactor, and the high-ash biochar generated by pyrolysis is used as a catalyst for tar removal and a carrier generated by microwave hot spots. A high-temperature microwave hotspot area with both a microwave field and catalytic properties is formed on the surface of biochar. In the continuous reaction process, the biomass pyrolysis tar is removed in situ in the microwave hotspot immediately after it is generated, thereby reducing the overall reaction temperature and shortening the reaction time.
一种基于微波热点的生物质热解焦油低温脱除的装置,如图2所示,包括装置本体1、微波加热部件2和保温层3,所述保温层3设于微波加热部件2和装置本体1之间,所述保温层3环绕设于装置本体1的外壁,所述保温层3内设有红外测温单元4;所述装置本体1的上方设有生物质进料口5;还包括冷凝部件6和气相色谱仪7,所述装置本体1经所述冷凝部件6与所述气相色谱仪7连通;还包括供惰性气体部件,所述供惰性气体部件与所述装置本体1连通,所述供惰性气体部件包括连通的惰性气体存储单元8和气体流量计9。A device for low-temperature removal of biomass pyrolysis tar based on microwave hotspots, as shown in FIG. 2, includes a device body 1, a microwave heating component 2, and a thermal insulation layer 3. The thermal insulation layer 3 is provided on the microwave heating component 2 and the device. Between the main bodies 1, the thermal insulation layer 3 is provided around the outer wall of the device body 1, and an infrared temperature measuring unit 4 is provided inside the thermal insulation layer 3; a biomass feed inlet 5 is provided above the device body 1; It includes a condensing part 6 and a gas chromatograph 7. The device body 1 is in communication with the gas chromatograph 7 via the condensing part 6. It also includes an inert gas supply part, which is in communication with the device body 1. The inert gas supply component includes a connected inert gas storage unit 8 and a gas flow meter 9.
实施例1Example 1
使用上述基于微波热点的生物质热解焦油低温脱除的装置,如图2所示,称取60g的稻草秸秆(灰分含量为10.15wt%,上海崇明),至于石英反应管中,采用氮气为载气,流量为100mL/min,在500℃条件下将稻草秸秆热解30min,获得20g生物炭,其含有11wt%的金属,所述金属为Al、K、Ca、Mg和Fe,作为起始生物炭床层,并得到起始焦油含量。采用微波加热生物炭床层至500℃,并在其顶部加入2g原始的稻草秸秆(灰分含量为10.15wt%,上海崇明),稻草热解产生焦油蒸汽,在载气吹扫下(N 2 100mL/min)通过生物炭床层,焦油分子在生物炭表面进行脱除反应(热裂解、催化重整以及气体分子之间的重整反应),反应的气体在液氮两级冷凝器中充分冷凝后得到剩余焦油产物,称重后与原始焦油含量进行计算热解焦油的脱除率,同时采用气相色谱仪(岛津2014C,TCD检测器,Ar为载气,TDX-1填充柱,柱箱温度为100℃)对气体产物进行在线分析,获得合成气中氢气的体积含量,其结果见表1所示。 Using the above-mentioned apparatus for low-temperature removal of biomass pyrolysis tar based on microwave hot spots, as shown in Fig. 2, 60 g of straw (with an ash content of 10.15 wt%, Shanghai Chongming) was weighed. As the quartz reaction tube, nitrogen was used as Carrier gas with a flow rate of 100 mL / min. The straw was pyrolyzed at 500 ° C for 30 minutes to obtain 20 g of biochar, which contains 11 wt% of the metal, which is Al, K, Ca, Mg, and Fe. Biochar bed and get initial tar content. The biochar bed was heated to 500 ° C by microwave, and 2g of original straw was added to the top (the ash content was 10.15 wt%, Shanghai Chongming). The pyrolysis of the straw produced tar steam, which was purged with a carrier gas (N 2 100mL / min) Through the biochar bed, tar molecules undergo a removal reaction on the surface of the biochar (thermal cracking, catalytic reforming, and reforming reactions between gas molecules), and the reacted gases are fully condensed in a two-stage condenser of liquid nitrogen After that, the remaining tar product was obtained, and the tar removal rate was calculated from the original tar content after weighing. At the same time, a gas chromatograph (Shimadzu 2014C, TCD detector, Ar as the carrier gas, TDX-1 packed column, and column oven) were used. The temperature is 100 ° C), and the gas product is analyzed online to obtain the volume content of hydrogen in the synthesis gas. The results are shown in Table 1.
实施例2Example 2
使用上述基于微波热点的生物质热解焦油低温脱除的装置,如图2所示,称取60g的稻草秸秆(灰分含量为10.15wt%,上海崇明),至于石英反应管中,采用氮气为载气,流量为 100mL/min,在500℃条件下将稻草秸秆热解30min,获得20g生物炭,其含有11wt%的金属,所述金属为Al、K、Ca、Mg和Fe,作为起始生物炭床层,并得到起始焦油含量。采用微波加热生物炭床层至600℃,并在其顶部加入4g原始的稻草秸秆(灰分含量为10.15wt%,上海崇明),稻草热解产生焦油蒸汽,在载气吹扫下通过生物炭床层,焦油分子在生物炭表面进行脱除反应(热裂解、催化重整以及气体分子之间的重整反应),反应的气体在液氮两级冷凝器中充分冷凝后得到剩余焦油产物,称重后与原始焦油含量进行计算热解焦油的脱除率,同时采用气相色谱仪(岛津2014C,TCD检测器,Ar为载气,TDX-1填充柱,柱箱温度为100℃)对气体产物进行在线分析,获得合成气中氢气的体积含量,其结果见表1所示。Using the above-mentioned apparatus for low-temperature removal of biomass pyrolysis tar based on microwave hot spots, as shown in Fig. 2, 60 g of straw (with an ash content of 10.15 wt%, Shanghai Chongming) was weighed. As the quartz reaction tube, nitrogen was used as Carrier gas with a flow rate of 100 mL / min. The straw was pyrolyzed at 500 ° C for 30 minutes to obtain 20 g of biochar, which contains 11 wt% of the metal, which is Al, K, Ca, Mg, and Fe. Biochar bed and get initial tar content. The bed of biochar was heated to 600 ° C by microwave, and 4g of original straw (with an ash content of 10.15% by weight, Shanghai Chongming) was added to the top. The pyrolysis of the straw produced tar steam and passed through the biochar bed under a carrier gas sweep. Layer, tar molecules undergo a removal reaction (thermal cracking, catalytic reforming, and reforming reactions between gas molecules) on the surface of the biochar. The reacted gases are fully condensed in a liquid nitrogen two-stage condenser to obtain the remaining tar product. After weighting, the pyrolysis tar removal rate was calculated with the original tar content. At the same time, a gas chromatograph (Shimadzu 2014C, TCD detector, Ar as the carrier gas, TDX-1 packed column, and the oven temperature at 100 ° C) was used. The products were analyzed online to obtain the volume content of hydrogen in the synthesis gas. The results are shown in Table 1.
实施例3Example 3
使用上述基于微波热点的生物质热解焦油低温脱除的装置,如图2所示,称取60g的芦苇秸秆(灰分含量为15.08wt%,上海崇明),至于石英反应管中,采用氮气为载气,流量为100mL/min,在500℃条件下将芦苇秸秆热解30min,获得20g生物炭,其含有29wt%的的金属,所述金属为K、Ca、Mg、Fe和Co,作为起始生物炭床层,并得到起始焦油含量。采用微波加热生物炭床层至400℃,并在其顶部加入1.3原始的芦苇秸秆(灰分含量为15.08wt%,上海崇明),芦苇热解产生焦油蒸汽,在载气吹扫下(N 2 100mL/min)通过生物炭床层,焦油分子在生物炭表面进行脱除反应(热裂解、催化重整以及气体分子之间的重整反应),反应的气体在液氮两级冷凝器中充分冷凝后得到剩余焦油产物,称重后与原始焦油含量进行计算热解焦油的脱除率,同时采用气相色谱仪(岛津2014C,TCD检测器,Ar为载气,TDX-1填充柱,柱箱温度为100℃)对气体产物进行在线分析,获得合成气中氢气的体积含量,其结果见表1所示。 Using the above-mentioned apparatus for low-temperature removal of biomass pyrolysis tar based on microwave hot spots, as shown in FIG. 2, 60g of reed straw (15.08 wt% ash content, Shanghai Chongming) was weighed. As the quartz reaction tube, nitrogen was used as Carrier gas with a flow rate of 100 mL / min. The reed straw was pyrolyzed at 500 ° C for 30 min to obtain 20 g of biochar, which contains 29 wt% of the metal, which is K, Ca, Mg, Fe and Co. Start the biochar bed and get the initial tar content. The biochar bed was heated to 400 ° C by microwave, and 1.3 raw reed straw was added to the top (the ash content was 15.08wt%, Shanghai Chongming). The reed pyrolysis produced tar steam, which was purged with a carrier gas (N 2 100mL / min) Through the biochar bed, tar molecules undergo a removal reaction on the surface of the biochar (thermal cracking, catalytic reforming, and reforming reactions between gas molecules), and the reacted gases are fully condensed in a two-stage condenser of liquid nitrogen After that, the remaining tar product was obtained, and the tar removal rate was calculated from the original tar content after weighing. At the same time, a gas chromatograph (Shimadzu 2014C, TCD detector, Ar as the carrier gas, TDX-1 packed column, and column oven) were used. The temperature is 100 ° C), and the gas product is analyzed online to obtain the volume content of hydrogen in the synthesis gas. The results are shown in Table 1.
实施例4Example 4
使用上述基于微波热点的生物质热解焦油低温脱除的装置,如图2所示,称取60g的芦苇秸秆(灰分含量为15.08wt%,上海崇明),至于石英反应管中,采用氮气为载气,流量为100mL/min,在400℃条件下将芦苇秸秆热解30min,获得20g生物炭,其含有29wt%的的金属,所述金属为K、Ca、Mg、Fe和Co,作为起始生物炭床层,并得到起始焦油含量。采用微波加热生物炭床层至600℃,并在其顶部加入3g原始的芦苇秸秆(灰分含量为15.08wt%,上海崇明),芦苇热解产生焦油蒸汽,在载气吹扫下(N 2 100mL/min)通过生物炭床层,焦油分子在生物炭表面进行脱除反应(热裂解、催化重整以及气体分子之间的重整反应),反应的 气体在液氮两级冷凝器中充分冷凝后得到剩余焦油产物,称重后与原始焦油含量进行计算热解焦油的脱除率,同时采用气相色谱仪(岛津2014C,TCD检测器,Ar为载气,TDX-1填充柱,柱箱温度为100℃)对气体产物进行在线分析,获得合成气中氢气的体积含量,其结果见表1所示。 Using the above-mentioned apparatus for low-temperature removal of biomass pyrolysis tar based on microwave hot spots, as shown in FIG. 2, 60g of reed straw (15.08 wt% ash content, Shanghai Chongming) was weighed. As the quartz reaction tube, nitrogen was used as Carrier gas with a flow rate of 100 mL / min. The reed straw was pyrolyzed at 400 ° C for 30 minutes to obtain 20 g of biochar, which contains 29 wt% of the metal, which is K, Ca, Mg, Fe, and Co. Start the biochar bed and get the initial tar content. The bed of biochar was heated to 600 ° C with microwave, and 3g of original reed straw (15.08wt%, Shanghai Chongming) was added on top of it. Pyrolysis of the reed produced tar steam, which was purged with carrier gas (N 2 100mL / min) Through the biochar bed, tar molecules undergo a removal reaction on the surface of the biochar (thermal cracking, catalytic reforming, and reforming reactions between gas molecules), and the reacted gases are fully condensed in a two-stage condenser of liquid nitrogen After that, the remaining tar product was obtained, and the tar removal rate was calculated from the original tar content after weighing. At the same time, a gas chromatograph (Shimadzu 2014C, TCD detector, Ar as the carrier gas, TDX-1 packed column, and column oven) were used. The temperature is 100 ° C), and the gas product is analyzed online to obtain the volume content of hydrogen in the synthesis gas. The results are shown in Table 1.
实施例5Example 5
使用上述基于微波热点的生物质热解焦油低温脱除的装置,如图2所示,称取60g的棉花秸秆(灰分含量为13.24wt%,上海崇明),至于石英反应管中,采用氮气为载气,流量为100mL/min,在500℃条件下将棉花秸秆热解30min,获得20g生物炭,其含有23wt%的的金属,所述金属为Al、K、Ca、Mg、Fe和Co,作为起始生物炭床层,并得到起始焦油含量。采用微波加热生物炭床层至600℃,并在其顶部加入4g原始的棉花秸秆(灰分含量为13.24wt%,上海崇明),棉花秸秆热解产生焦油蒸汽,在载气吹扫下(N 2 100mL/min)通过生物炭床层,焦油分子在生物炭表面进行脱除反应(热裂解、催化重整以及气体分子之间的重整反应),反应的气体在液氮两级冷凝器中充分冷凝后得到剩余焦油产物,称重后与原始焦油含量进行计算热解焦油的脱除率,同时采用气相色谱仪(岛津2014C,TCD检测器,Ar为载气,TDX-1填充柱,柱箱温度为100℃)对气体产物进行在线分析,获得合成气中氢气的体积含量,其结果见表1所示。 Using the above-mentioned apparatus for low-temperature removal of biomass pyrolysis tars based on microwave hot spots, as shown in FIG. 2, 60 g of cotton straw (ash content of 13.24 wt%, Shanghai Chongming) was weighed. As for the quartz reaction tube, nitrogen was used as Carrier gas with a flow rate of 100 mL / min. The cotton straw was pyrolyzed at 500 ° C for 30 min to obtain 20 g of biochar, which contains 23 wt% of the metal, which is Al, K, Ca, Mg, Fe, and Co. As the starting biochar bed, and get the starting tar content. The biochar bed was heated to 600 ° C by microwave, and 4g of original cotton straw (13.24% by weight, Shanghai Chongming) was added on top of it. The cotton straw was pyrolyzed to generate tar vapor, which was purged with carrier gas (N 2 100mL / min) Through the biochar bed, tar molecules undergo a removal reaction (thermal cracking, catalytic reforming, and reforming reactions between gas molecules) on the surface of the biochar. The reacted gas is fully contained in a two-stage condenser of liquid nitrogen. Residual tar product was obtained after condensation, and the tar removal rate was calculated from the original tar content after weighing. At the same time, a gas chromatograph (Shimadzu 2014C, TCD detector, Ar as carrier gas, TDX-1 packed column, column The oven temperature is 100 ° C), and the gas products are analyzed online to obtain the volume content of hydrogen in the synthesis gas. The results are shown in Table 1.
实施例6Example 6
使用上述基于微波热点的生物质热解焦油低温脱除的装置,如图2所示,称取60g的棉花秸秆(灰分含量为13.24wt%,上海崇明)至于石英反应管中,采用氮气为载气,流量为100mL/min,在500℃条件下将棉花秸秆热解30min,获得20g生物炭,其含有23wt%的的金属,所述金属为Al、K、Ca、Mg、Fe和Co,作为起始生物炭床层,并得到起始焦油含量。采用微波加热生物炭床层至500℃,并在其顶部加入1.3g原始的棉花秸秆(灰分含量为13.24wt%,上海崇明),棉花秸秆热解产生焦油蒸汽,在载气吹扫下(N 2 100mL/min)通过生物炭床层,焦油分子在生物炭表面进行脱除反应(热裂解、催化重整以及气体分子之间的重整反应),反应的气体在液氮两级冷凝器中充分冷凝后得到剩余焦油产物,称重后与原始焦油含量进行计算热解焦油的脱除率,同时采用气相色谱仪(岛津2014C,TCD检测器,Ar为载气,TDX-1填充柱,柱箱温度为100℃)对气体产物进行在线分析,获得合成气中氢气的体积含量,其结果见表1所示。 Using the above-mentioned apparatus for low-temperature removal of biomass pyrolysis tars based on microwave hot spots, as shown in FIG. 2, 60 g of cotton straw (ash content of 13.24 wt%, Shanghai Chongming) was weighed. In a quartz reaction tube, nitrogen was used as a load Gas, the flow rate is 100mL / min, and the cotton straw is pyrolyzed at 500 ° C for 30min to obtain 20g of biochar, which contains 23wt% of the metal, which is Al, K, Ca, Mg, Fe, and Co, as Start the biochar bed and get the initial tar content. The biochar bed was heated to 500 ° C by microwave, and 1.3g of original cotton straw (13.24% by weight, Shanghai Chongming) was added on top of it. The cotton straw was pyrolyzed to generate tar steam, which was purged with carrier gas (N 2 100mL / min) Through the biochar bed, tar molecules are removed on the surface of the biochar (thermal cracking, catalytic reforming, and reforming reactions between gas molecules), and the reacted gases are in a two-stage condenser of liquid nitrogen. After full condensation, the remaining tar product was obtained. After weighing, the tar removal rate was calculated from the original tar content. At the same time, a gas chromatograph (Shimadzu 2014C, TCD detector, Ar as the carrier gas, and TDX-1 packed column, The oven temperature was 100 ° C), and the gas product was analyzed on-line to obtain the volume content of hydrogen in the synthesis gas. The results are shown in Table 1.
实施例7Example 7
使用上述基于微波热点的生物质热解焦油低温脱除的装置,如图2所示,称取60g的稻草秸秆(灰分含量为10.15wt%,上海崇明)至于石英反应管中,采用氮气为载气,流量为100mL/min,在500℃条件下将稻草秸秆热解30min,获得20g生物炭,其含有11wt%的的金属,所述金属为Al、K、Ca、Mg和Fe,作为起始生物炭床层,并得到起始焦油含量。采用微波加热生物炭床层至450℃,并在其顶部加入2g原始的稻草秸秆(灰分含量为10.15wt%,上海崇明),稻草热解产生焦油蒸汽,在载气吹扫下(N 2 100mL/min)通过生物炭床层,焦油分子在生物炭表面进行脱除反应(热裂解、催化重整以及气体分子之间的重整反应),反应的气体在液氮两级冷凝器中充分冷凝后得到剩余焦油产物,称重后与原始焦油含量进行计算热解焦油的脱除率,同时采用气相色谱仪(岛津2014C,TCD检测器,Ar为载气,TDX-1填充柱,柱箱温度为100℃)对气体产物进行在线分析,获得合成气中氢气的体积含量,其结果见表1所示。 Using the above-mentioned apparatus for low-temperature removal of biomass pyrolysis tar based on microwave hot spots, as shown in Fig. 2, 60 g of straw (with an ash content of 10.15 wt%, Shanghai Chongming) was weighed. In a quartz reaction tube, nitrogen was used as the carrier. Gas, the flow rate is 100mL / min, and the straw is pyrolyzed at 500 ° C for 30min to obtain 20g of biochar, which contains 11wt% of the metal, which is Al, K, Ca, Mg and Fe, as the starting point Biochar bed and get initial tar content. The biochar bed was heated to 450 ° C by microwave, and 2g of original straw was added to the top (the ash content was 10.15 wt%, Shanghai Chongming). The pyrolysis of the straw produced tar steam, which was purged with a carrier gas (N 2 100mL / min) Through the biochar bed, tar molecules undergo a removal reaction on the surface of the biochar (thermal cracking, catalytic reforming, and reforming reactions between gas molecules), and the reacted gases are fully condensed in a two-stage condenser of liquid nitrogen After that, the remaining tar product was obtained, and the tar removal rate was calculated from the original tar content after weighing. At the same time, a gas chromatograph (Shimadzu 2014C, TCD detector, Ar as the carrier gas, TDX-1 packed column, and column oven) were used. The temperature is 100 ° C), and the gas product is analyzed online to obtain the volume content of hydrogen in the synthesis gas. The results are shown in Table 1.
实施例8Example 8
使用上述基于微波热点的生物质热解焦油低温脱除的装置,如图2所示,称取60g的芦苇秸秆(灰分含量为15.08wt%,上海崇明)至于石英反应管中,采用氮气为载气,流量为100mL/min,在500℃条件下将芦苇秸秆热解30min,获得20g生物炭,其含有29wt%的的金属,所述金属为K、Ca、Mg、Fe和Co,作为起始生物炭床层,并得到起始焦油含量。采用微波加热生物炭床层至600℃,并在其顶部加入3g原始的稻草秸秆(灰分含量为10.15wt%,上海崇明),稻草热解产生焦油蒸汽,在载气吹扫下(N 2 100mL/min)通过生物炭床层,焦油分子在生物炭表面进行脱除反应(热裂解、催化重整以及气体分子之间的重整反应),反应的气体在液氮两级冷凝器中充分冷凝后得到剩余焦油产物,称重后与原始焦油含量进行计算热解焦油的脱除率,同时采用气相色谱仪(岛津2014C,TCD检测器,Ar为载气,TDX-1填充柱,柱箱温度为100℃)对气体产物进行在线分析,获得合成气中氢气的体积含量,其结果见表1所示。 Using the above-mentioned apparatus for low-temperature removal of biomass pyrolysis tars based on microwave hot spots, as shown in FIG. 2, 60 g of reed straw (15.08 wt% ash content, Shanghai Chongming) was weighed. In a quartz reaction tube, nitrogen was used as a load Gas, the flow rate is 100mL / min, and the reed straw is pyrolyzed at 500 ° C for 30min to obtain 20g of biochar, which contains 29wt% of the metal, which is K, Ca, Mg, Fe, and Co as the starting point Biochar bed and get initial tar content. The biochar bed was heated to 600 ° C by microwave, and 3g of original straw (with an ash content of 10.15% by weight, Shanghai Chongming) was added on top of it. Pyrolysis of the straw produced tar steam under a carrier gas purge (N 2 100mL / min) Through the biochar bed, tar molecules undergo a removal reaction on the surface of the biochar (thermal cracking, catalytic reforming, and reforming reactions between gas molecules), and the reacted gases are fully condensed in a two-stage condenser of liquid nitrogen After that, the remaining tar product was obtained, and the tar removal rate was calculated from the original tar content after weighing. At the same time, a gas chromatograph (Shimadzu 2014C, TCD detector, Ar as the carrier gas, TDX-1 packed column, and column oven) were used. The temperature is 100 ° C), and the gas product is analyzed online to obtain the volume content of hydrogen in the synthesis gas. The results are shown in Table 1.
表1实施例反应结果Table 1 Example reaction results
Figure PCTCN2018102928-appb-000001
Figure PCTCN2018102928-appb-000001
Figure PCTCN2018102928-appb-000002
Figure PCTCN2018102928-appb-000002
以上所述,仅为本发明的较佳实施例,并非对本发明任何形式上和实质上的限制,应当指出,对于本技术领域的普通技术人员,在不脱离本发明方法的前提下,还将可以做出若干改进和补充,这些改进和补充也应视为本发明的保护范围。凡熟悉本专业的技术人员,在不脱离本发明的精神和范围的情况下,当可利用以上所揭示的技术内容而做出的些许更动、修饰与演变的等同变化,均为本发明的等效实施例;同时,凡依据本发明的实质技术对上述实施例所作的任何等同变化的更动、修饰与演变,均仍属于本发明的技术方案的范围内。The above is only a preferred embodiment of the present invention, and is not a limitation on the form and substance of the present invention. It should be noted that, for those skilled in the art, without departing from the method of the present invention, Several improvements and additions can be made, and these improvements and additions should also be regarded as the protection scope of the present invention. Those skilled in the art, without departing from the spirit and scope of the present invention, when they can make use of the technical content disclosed above to make some changes, modifications, and equivalent changes are equivalent to the present invention Equivalent embodiments; meanwhile, any equivalent changes, modifications and evolutions made to the above embodiments according to the essential technology of the present invention still fall within the scope of the technical solution of the present invention.

Claims (13)

  1. 一种基于微波热点的生物质热解焦油低温脱除的方法,其特征在于,包括如下步骤:A method for low-temperature removal of tar from biomass pyrolysis based on microwave hotspots, which comprises the following steps:
    1)在无氧条件下,将第一生物质进行热解,得到固体产物,所述固体产物形成生物炭床层;1) pyrolyzing the first biomass under anaerobic conditions to obtain a solid product that forms a biochar bed;
    2)在无氧条件下,将步骤1)得到的生物炭床层进行微波加热,形成微波热点区域;2) Under an anaerobic condition, microwave the biochar bed obtained in step 1) to form a microwave hot spot area;
    3)在无氧条件下,加入第二生物质,在所述生物炭床层上方形成生物质热解床层并进行热解,然后经过微波热点区域的生物炭床层原位脱除焦油。3) Under anaerobic conditions, a second biomass is added, a biomass pyrolysis bed is formed above the biochar bed and pyrolyzed, and then the tar is removed in situ through the biochar bed in the microwave hotspot area.
  2. 如权利要求1所述的方法,其特征在于,还包括如下技术特征中的至少一项:The method according to claim 1, further comprising at least one of the following technical features:
    1)生物质热解与焦油原位脱除在同一个反应器中进行;1) Biomass pyrolysis and tar removal in situ are performed in the same reactor;
    2)第二生物质与第一生物质热解得到的固体产物的质量比为1:5~1:15;2) The mass ratio of the second biomass to the solid product obtained by pyrolysis of the first biomass is 1: 5 to 1:15;
    3)第一生物质和第二生物质中灰分含量为10~15wt%;3) The ash content in the first biomass and the second biomass is 10-15 wt%;
    4)生物炭床层中金属含量为10~30wt%。4) The metal content in the biochar bed is 10-30% by weight.
  3. 如权利要求2所述的方法,其特征在于,特征4)中,所述金属包括Al、K、Ca、Mg、Fe和Co中的一种或多种。The method according to claim 2, wherein in the feature 4), the metal comprises one or more of Al, K, Ca, Mg, Fe, and Co.
  4. 如权利要求1所述的方法,其特征在于,步骤1)、步骤2)和步骤3)通过通入惰性气体的方式得到无氧条件。The method according to claim 1, characterized in that, in steps 1), 2) and 3), an anaerobic condition is obtained by passing an inert gas.
  5. 如权利要求1所述的方法,其特征在于,步骤2)中,微波加热的有效反应温度为400~600℃。The method according to claim 1, wherein in step 2), the effective reaction temperature of microwave heating is 400-600 ° C.
  6. 如权利要求1所述的方法,其特征在于,还包括:将步骤3)得到的产物冷凝分离,得到的气相产物进行气相色谱分析。The method according to claim 1, further comprising: condensing and separating the product obtained in step 3), and performing gas chromatography analysis on the obtained gas phase product.
  7. 一种基于微波热点的生物质热解焦油低温脱除的装置,其特征在于,包括装置本体(1)和微波加热部件(2),所述微波加热部件(2)可移动式环绕设于装置本体(1)的外壁。A device for low-temperature removal of biomass pyrolysis tar based on microwave hotspots is characterized in that it comprises a device body (1) and a microwave heating component (2), and the microwave heating component (2) is movably arranged around the device The outer wall of the body (1).
  8. 如权利要求7所述的装置,其特征在于,还包括保温层(3),所述保温层(3)设于微波加热部件(2)和装置本体(1)之间,所述保温层(3)环绕设于装置本体(1)的外壁。The device according to claim 7, further comprising a thermal insulation layer (3), which is provided between the microwave heating component (2) and the device body (1), and the thermal insulation layer (3) 3) Surround the outer wall of the device body (1).
  9. 如权利要求8所述的装置,其特征在于,所述保温层(3)内设有红外测温单元(4)。The device according to claim 8, characterized in that an infrared temperature measuring unit (4) is provided in the heat-preserving layer (3).
  10. 如权利要求7所述的装置,其特征在于,所述装置本体(1)的上方设有生物质进料口(5)。The device according to claim 7, characterized in that a biomass feed port (5) is provided above the device body (1).
  11. 如权利要求7所述的装置,其特征在于,还包括冷凝部件(6)和气相色谱仪(7),所述装置本体(1)经所述冷凝部件(6)与所述气相色谱仪(7)连通。The device according to claim 7, further comprising a condensing component (6) and a gas chromatograph (7), the device body (1) passing through the condensing component (6) and the gas chromatograph ( 7) Connect.
  12. 如权利要求7所述的装置,其特征在于,还包括供惰性气体部件,所述供惰性气体部件与所述装置本体(1)连通。The device according to claim 7, further comprising an inert gas supply member, said inert gas supply member being in communication with said device body (1).
  13. 如权利要求12所述的装置,其特征在于,所述供惰性气体部件包括连通的惰性气体存储单元(8)和气体流量计(9)。The device according to claim 12, characterized in that said inert gas supplying component comprises a connected inert gas storage unit (8) and a gas flow meter (9).
PCT/CN2018/102928 2018-07-12 2018-08-29 Method and device for biomass pyrolysis and low temperature tar removal based on microwave hotspot WO2020010675A1 (en)

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