WO2020006888A1 - 一种大距离调绳的钢丝绳张力自动均衡装置 - Google Patents

一种大距离调绳的钢丝绳张力自动均衡装置 Download PDF

Info

Publication number
WO2020006888A1
WO2020006888A1 PCT/CN2018/106893 CN2018106893W WO2020006888A1 WO 2020006888 A1 WO2020006888 A1 WO 2020006888A1 CN 2018106893 W CN2018106893 W CN 2018106893W WO 2020006888 A1 WO2020006888 A1 WO 2020006888A1
Authority
WO
WIPO (PCT)
Prior art keywords
rope
bevel gear
drum
planet carrier
steel wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2018/106893
Other languages
English (en)
French (fr)
Inventor
曹国华
朱真才
李康杰
彭维红
花纯利
汤裕
李翔
张新
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China University of Mining and Technology CUMT
China University of Mining and Technology Beijing CUMTB
Xuzhou Zhirun Mining Equipment Science and Technology Co Ltd
Original Assignee
China University of Mining and Technology CUMT
China University of Mining and Technology Beijing CUMTB
Xuzhou Zhirun Mining Equipment Science and Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China University of Mining and Technology CUMT, China University of Mining and Technology Beijing CUMTB, Xuzhou Zhirun Mining Equipment Science and Technology Co Ltd filed Critical China University of Mining and Technology CUMT
Publication of WO2020006888A1 publication Critical patent/WO2020006888A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B7/00Other common features of elevators
    • B66B7/06Arrangements of ropes or cables
    • B66B7/10Arrangements of ropes or cables for equalising rope or cable tension

Definitions

  • the invention relates to a steel wire rope tension automatic balancing device for large-range rope adjustment, and is particularly suitable for automatic tension balancing of the hoisting steel wire rope in a multi-rope hoisting of a super-deep vertical shaft hoisting system of a coal mine and a super high-rise building high-speed elevator.
  • the wire rope tension equalization device mainly applied on the market is designed based on the Pascal principle.
  • the balance is achieved by connecting hydraulic cylinders, the adjustment length is limited, and there is a leakage problem.
  • the present invention provides a steel wire rope tension automatic balancing device for long-distance rope adjustment, which can realize ultra-deep coal mines.
  • the tension of the hoisting wire rope is automatically balanced during the multi-rope hoisting operation of the vertical shaft hoisting system and the ultra-high building high-speed elevator, so that the hoisting process is safe and reliable.
  • the technical solution adopted by the present invention to solve its technical problems is: It is mainly composed of several basic installation modules connected through a sleeve and installed in a force transmission frame.
  • the basic installation module includes two drum rope storage devices and two drums.
  • the drum rope storage device includes a drum wheel body, and a helical groove is arranged on a rim portion of the drum wheel body
  • the winding directions of the steel wire ropes on the two drum rope storage devices of each basic installation module are opposite.
  • the rope ends of the steel wire ropes are fixed on the outside of the rim, the inside of the drum wheel body is provided with a planet carrier groove, and the drum wheel body is installed on the hub.
  • the power transmission frame is mainly composed of a force transmission shaft, a side longitudinal beam, a middle longitudinal beam, a cross beam, an angle steel and an upright column.
  • the structural frame of the equal-sized accommodation space, the number of accommodation spaces is the same as the number of the basic installation modules, and the force transmission shaft is transversely arranged in the middle of the structure frame, and the force transmission shaft passes through multiple middle and longitudinal beams And the accommodation space on both sides thereof, the two ends are finally installed on the side longitudinal beams through bearings, the power transmission shafts of adjacent basic installation modules are installed in the same sleeve through the bearings, and the columns are connected to the lifting container;
  • the mechanism includes a meshing bevel gear set with a shaft intersection angle of 90 degrees.
  • the meshing bevel gear set includes a plurality of small bevel gears and two large bevel gears on both sides thereof, and the force transmission shaft passes through the inside of the large bevel gears; the same basic installation module
  • the large bevel gears between the two drum rope storage devices are directly connected back-to-back, and the large bevel gears at both ends are fixed to the side longitudinal beams;
  • the large bevel gears between adjacent basic installation modules cross the middle and longitudinal beams of the power transmission frame and Sleeve connection;
  • the planet carrier has a plurality of branches that are evenly distributed in the circumferential direction, and a small bevel gear of a bevel gear transmission mechanism is installed on each branch through a bearing, and the end of the branch is fixedly connected to the end cover of the drum rope storage device.
  • the inner side of the bracket is mounted on the force transmission shaft through a bearing, and the outer side of the planet carrier is mounted in the groove of the planet carrier of the drum rope storage device.
  • the long-distance wire rope tension automatic balancing device of the present invention adjusts the rotation angle of the drum rope storage device, shrinks or releases the stored wire rope, adjusts the length of the wire rope, and balances the tension on the wire rope.
  • the long-distance wire rope tension automatic balancing device of the present invention adjusts the rotation angle of the drum rope storage device, shrinks or releases the stored wire rope, adjusts the length of the wire rope, and balances the tension on the wire rope.
  • With a large amount of rope storage it can achieve large rope adjustment distance, simple structure, modular installation, safe operation, and long service life. It is especially suitable for steel rope tension balance in ultra-deep vertical shafts with large load lifting containers and ultra-high building high-speed elevators. .
  • FIG. 1 is a schematic plan view of the present invention using two basic installation modules as an example.
  • Fig. 2 is a schematic plan view of the present invention using three basic installation modules as an example.
  • FIG. 3 is a schematic structural diagram of a basic installation module in an embodiment of the present invention.
  • Fig. 4 is a sectional view taken along A-A in Fig. 3.
  • FIG. 5 is a top view of a power transmission frame using two basic installation modules as an example.
  • FIG. 6 is a top view of a power transmission frame using three basic installation modules as an example.
  • FIG. 7 is an isometric view of the planet carrier in the embodiment of the present invention.
  • FIG. 8a is a front view of a roller wheel body in the embodiment of the present invention.
  • Fig. 8b is a side view of the drum wheel body in the embodiment of the present invention.
  • FIG. 9 is a schematic structural diagram of a steel wire rope connected to a drum rope storage device.
  • roller rope storage device 1-1, roller wheel body, 1-1-1, planet carrier groove, 1-1-2, rope groove, 1-1-3, stiffener, 1-1 -4, lightening hole, 1-1-5, through hole, 2, bevel gear transmission mechanism, 2-1, small bevel gear, 2-2, planet carrier, 2-2-1, branch, 2-2-2 Threaded holes, 2-3, large bevel gears, 2-4, sleeves, 3, force transmission frame, 3-1, force transmission shaft, 3-2, side longitudinal beams, 3-3, middle longitudinal beams, 3 -4, angle steel, 3-5, column, 4, wire rope, 4-1, rope head.
  • FIG. 1 shows an embodiment of a tension equalization device, which is composed of two basic installation modules connected through a sleeve 2-4.
  • each basic installation module includes two drum rope storage devices 1.
  • the planet carrier 2-2 inside the drum rope storage device 1 and four bevel gear transmission mechanisms 2 installed on both sides of the drum rope storage device 1;
  • the basic installation module is fixed on the force transmission shaft 3-1 of the force transmission frame 3, and
  • the force shaft 3-1 is provided with a step in the mounting bearing portion, and a groove is provided on the step to install the elastic retaining ring to fix the bearing, and the mounting bearing portion is finished in steps;
  • the planet carrier 2-2 is fixed in the middle of the drum by an end cover; further Ground, a dust cover can be provided between the two drum rope storage devices 1 and between the drum rope storage device 1 and the side longitudinal beams 3-2 and the middle longitudinal beams 3-3 of the force transmission frame 3.
  • FIG. 4 is a cross-sectional view of AA in FIG. 3, showing a cross-sectional view of the tension equalization device in the middle of the drum rope storage device 1.
  • the bevel gear transmission mechanism 2 includes a meshing bevel gear set with a shaft intersection angle of 90 degrees, and the embodiment meshes
  • the bevel gear set includes a plurality of small bevel gears 2-1 and two large bevel gears 2-3 on both sides thereof.
  • the small bevel gears 2-1 are fixed on the branch 2-2-1 of the planet carrier 2-2.
  • the planet carrier 2-2 is inserted into the planet carrier groove 1-1-1 of the drum rope storage device 1, and is positioned by the planes at both ends of the branch 2-2-1; the two ends are large
  • the bevel gear 2-3 is machined with a key groove, and the sleeve 2-4 is connected by a key.
  • the two bevel gears 2-3 in the middle of the drum rope storage device 1 are connected back to back by high-strength bolts.
  • the planet carrier 2-2 and the large The bevel gear 2-3 can rotate freely around the shaft; the middle of the large bevel gear 2-3 is provided with a groove to install an elastic retaining ring to fix the bearing. Since this large bevel gear 2-3 does not bear radial loads, the large bevel gear 2 -3 Thinned in the middle, leaving only a few spokes.
  • FIG. 5 is a power transmission frame 3 of the embodiment of FIG. 1.
  • the power transmission frame 3 mainly includes a power transmission shaft 3-1, two side longitudinal beams 3-2, a middle longitudinal beam 3-3, and six beams. , Consisting of several angle steels 3-4 and four columns 3-5, side longitudinal beams 3-2, middle longitudinal beams 3-3, beams and columns 3-5 are connected by angle steels 3-4 to form two equally-sized accommodations
  • the structural frame of the space The number of accommodating spaces is consistent with the number of basic installation modules.
  • the force transmission shaft 3-1 is horizontally arranged in the middle of the structure frame.
  • the transmission shaft 3-1 passes through the middle and longitudinal beams and the two The receiving space on the side is finally installed on the side longitudinal beam 3-2 through bearings, and the power transmission shafts 3-1 of two adjacent basic installation modules are installed in the same sleeve 2-4 through the bearings; the load is transmitted through the power transmission shaft 3-1 is transmitted to the side longitudinal beam 3-2 and the middle longitudinal beam 3-3, and the longitudinal beam passes the angle steel 3-4 to transmit the load to the column 3-5 through bolts, and the column 3-5 is directly connected to the lifting container , To transfer the load to the load-bearing parts of the lifting container (such as buckets, cars).
  • the load-bearing parts of the lifting container such as buckets, cars.
  • FIG. 7 shows a planet carrier 2-2 in the embodiment.
  • the planet carrier 2-2 has four branches 2-2-1 evenly distributed in the circumferential direction, and each branch 2-2-1 is provided with a bevel gear at Stepped shaft, the end of the branch 2-2-1 is provided with a threaded hole 2-2-2 for fixed connection with the end cover of the drum rope storage device 1, and a bevel gear is mounted on each branch 2-2-1 through a bearing
  • the small bevel gear 2-1 of the transmission mechanism 2 and the planetary carrier 2-2 can change the number of branches 2-2-1 of the planetary carrier 2-2 according to the actual situation, and increase or decrease the number of small bevel gears 2-1.
  • the inside of the end planet carrier 2-2 of the branch 2-2-1 is mounted on the force transmission shaft 3-1 through a bearing, and the outside of the planet carrier 2-2 is installed in the planet carrier groove 1-1-1 of the drum rope storage device 1. 1 within.
  • the inner side of the planet carrier 2-2 is provided with a groove for installing an elastic retaining ring to further fix the bearing.
  • the two ends of the branch 2-2-1 and the planet carrier recess 1-1-1 are ground to increase the contact area.
  • the drum rope storage device 1 in the embodiment shown in FIGS. 8a and 8b includes a drum wheel body 1-1, and a rim portion of the drum wheel body 1-1 is provided with a spiral-shaped rope groove 1-1-2, each The winding direction of the steel wire rope 4 on the two drum rope storage devices 1 of the basic installation module is opposite.
  • One end of the steel wire rope 4 is cast with a rope head 4-1, and is wound around the rope groove 1-1-2 by the winding method shown in FIG.
  • the rope head 4-1 of 4 is fixed to the outside of the rim through the through hole 1-1-5 on the spokes; the inside of the roller wheel body 1-1 is provided with a planet carrier groove 1-1-1, and the roller wheel body 1-
  • An end cap is attached to the hub of 1.
  • a rib 1-1-3 is provided on the edge of the spoke of the drum wheel body 1-1, and a reducing hole 1-1-4 is provided in the middle of the reinforcing rib 1-1-3 to reduce the overall weight; specifically, The hub of the roller wheel body 1-1 is drilled with a screw hole for installing an end cover to fix the planet carrier 2-2.
  • the bearing described in the embodiment is a needle roller bearing.
  • the inner and outer rings are allowed to be separated.
  • the outer ring is fixed by an elastic retaining ring in the hole, and the inner ring is fixed by the elastic retaining ring of the shaft.
  • FIG. 1 The embodiment of FIG. 1 is a multi-degree-of-freedom system.
  • the principle of automatic equalization of the steel wire rope tension for large-range rope adjustment is as follows:
  • the drum rope storage device 1 increases or decreases the length of the wire rope 4 by rotating, thereby changing the tension on the wire rope 4. After the adjustment is completed, the drum rope storage device 1 no longer rotates; At this time, the torque acting on the drum wheel body 1-1 by the wire rope 4 is balanced by the large bevel gears 2-3 at both ends of the planet carrier 2-2; the large bevel gear 2-3 shares a small hammer gear 2-1.
  • the large bevel gear 2-3 at both ends of the planet carrier 2-2 provides the same torque; the large bevel gear 2-3 between the drum rope storage device 1 is connected back to back by bolts, Or it can be connected through the sleeve 2-4 with a key.
  • the two large bevel gears 2-3 are balanced by force, and the torque is the same in the opposite direction. Therefore, the adjacent roller wheels 1-1 bear the same torque; further, because the rope grooves 1-1-2 have the same diameter, the tension of the wire ropes on the adjacent roller wheels 1-1 is the same; the same.
  • FIG. 2 shows an automatic tension equalizing device with three basic installation modules, and the working principle is the same as that of the embodiment in FIG. 1.
  • FIG. 6 is a structural diagram of a power transmission frame 3 of an embodiment of an automatic tension equalizing device installed with three basic installation modules. The difference from the structure of the power transmission frame 3 of the embodiment of FIG. 1 shown in FIG. 5 is that an accommodation is added. space.

Landscapes

  • Transmission Devices (AREA)

Abstract

一种大距离调绳的钢丝绳张力自动均衡装置,主要由若干基本安装模块通过套筒(2-4)连接后安装在传力架(3)内组成,基本安装模块包括两个滚筒储绳装置(1)、两个设置在滚筒储绳装置(1)内部的行星架(2-2)和四个安装在滚筒储绳装置(1)两侧的锥齿轮传动机构(2);传力架(3)主要由传力轴(3-1)、侧纵梁(3-2)、中纵梁(3-3)、横梁、角钢(3-4)和立柱(3-5)组成;锥齿轮传动机构(2)包括轴交角为90度的啮合锥齿轮组;行星架(2-2)周向均布的分支(2-2-1)上通过轴承安装小锥齿轮(2-1),分支的末端与滚筒储绳装置(1)的端盖固定连接,行星架(2-2)的内侧通过轴承安装在传力轴(3-1)上,行星架(2-2)外侧安装于行星架凹槽(1-1-1)内。

Description

一种大距离调绳的钢丝绳张力自动均衡装置 技术领域
本发明涉及一种大距离调绳的钢丝绳张力自动均衡装置,尤其适用于煤矿超深立井提升系统与超高建筑高速电梯的多绳提升中提升钢丝绳的张力自动均衡。
背景技术
随着煤炭开采量的加大,立井朝着更深的方向发展,同时提升容器的吨位也在不断的提高;同时,随着建筑高度的提高,电梯的提升距离不断增加。因此对提升的安全性和调绳距离提出了更高的要求,提升钢丝绳的张力平衡变得十分重要。
目前市场上主要应用的钢丝绳张力均衡装置基于Pascal原理设计,通过连通液压缸实现平衡,调节长度有限,且具有泄漏问题。还有基于杠杆力臂平衡原理设计的张力均衡装置,其调节距离短,人工参与调节工作量大。
发明内容
为了克服目前市场上钢丝绳张力均衡装置存在调节距离短,不再适合超深立井提升与超高建筑提升的不足,本发明提供一种大距离调绳的钢丝绳张力自动均衡装置,能够实现煤矿超深立井提升系统与超高建筑高速电梯的多绳提升运行过程中提升钢丝绳的张力自动均衡,使提升过程安全可靠。
本发明解决其技术问题采用的技术方案是:主要由若干基本安装模块通过套筒连接后安装在传力架内组成,所述的基本安装模块包括两个滚筒储绳装置、两个设置在滚筒储绳装置内部的行星架和四个安装在滚筒储绳装置两侧的锥齿轮传动机构;所述的滚筒储绳装置包括滚筒轮体,滚筒轮体的轮缘 部分布置有螺旋形状的绳槽,每个基本安装模块的两个滚筒储绳装置上钢丝绳的绕绳方向相反,钢丝绳的绳头固定在轮缘外侧,滚筒轮体的内侧设有行星架凹槽,滚筒轮体的轮毂上安装有端盖;所述的传力架主要由传力轴、侧纵梁、中纵梁、横梁、角钢和立柱组成,侧纵梁、中纵梁、横梁和立柱之间通过角钢连接形成多个大小均等的容纳空间的结构框体,容纳空间的数量与基本安装模块的数量一致,传力轴横向设置于结构框体的中部,传力轴穿过多个中纵梁及其两侧的容纳空间,最终两端通过轴承安装于侧纵梁上,相邻基本安装模块的传力轴通过轴承安装在同一套筒内,立柱与提升容器相连;所述的锥齿轮传动机构包括轴交角为90度的啮合锥齿轮组,啮合锥齿轮组包括多个小锥齿轮和位于其两侧的两个大锥齿轮,传力轴穿过大锥齿轮的内部;同一基本安装模块两个滚筒储绳装置之间的大锥齿轮背靠背直接相连,其两端的大锥齿轮固定在侧纵梁上;相邻基本安装模块之间的大锥齿轮跨过传力架的中纵梁与套筒连接;所述的行星架具有多个周向均布的分支,每个分支上通过轴承安装一个锥齿轮传动机构的小锥齿轮,分支的末端与滚筒储绳装置的端盖固定连接,行星架的内侧通过轴承安装在传力轴上,行星架的外侧安装于滚筒储绳装置的行星架凹槽内。
相比现有技术,本发明的一种大距离调绳的钢丝绳张力自动均衡装置,通过调节滚筒储绳装置的旋转角度,收缩或释放储存的钢丝绳,调节钢丝绳的长短进而使钢丝绳上张力得以均衡,储绳量大,可实现大调绳距离,结构简单,可实现模块化安装,运行安全,使用寿命长,特别适用于超深立井大载荷提升容器和超高建筑高速电梯的的钢丝绳张力均衡。
附图说明
下面结合附图和实施例对本发明进一步说明。
图1为以2个基本安装模块为例本发明的平面结构示意图。
图2为以3个基本安装模块为例本发明的平面结构示意图。
图3为本发明实施例中基本安装模块的结构示意图。
图4为图3中A-A的剖视图。
图5为以两个基本安装模块为例的传力架的俯视图。
图6为以三个基本安装模块为例的传力架的俯视图。
图7为本发明实施例中行星架的轴测图。
图8a为本发明实施例中滚筒轮体的主视图。
图8b为本发明实施例中滚筒轮体的侧视图。
图9为连接滚筒储绳装置上的钢丝绳的结构示意图。
图中:1、滚筒储绳装置,1-1、滚筒轮体,1-1-1、行星架凹槽,1-1-2、绳槽,1-1-3、加强筋,1-1-4、减轻孔,1-1-5、通孔,2、锥齿轮传动机构,2-1、小锥齿轮,2-2、行星架,2-2-1、分支,2-2-2、螺纹孔,2-3、大锥齿轮,2-4、套筒,3、传力架,3-1、传力轴,3-2、侧纵梁,3-3、中纵梁,3-4、角钢,3-5、立柱,4、钢丝绳,4-1、绳头。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明的保护范围。
图1所示为张力均衡装置的一个实施例,由两个基本安装模块通过套筒2-4连接组成,参见图3,每个基本安装模块包括两个滚筒储绳装置1、两个设置在滚筒储绳装置1内部的行星架2-2和四个安装在滚筒储绳装置1两侧的锥齿轮传动机构2;基本安装模块固定在传力架3的传力轴3-1上,传力轴3-1在安装轴承部分设有阶梯,阶梯上开设沟槽,用以安装弹性挡圈以固定轴承,安装轴承部分阶梯精加工;行星架2-2由端盖固定在滚筒中部;进一步地,两个滚筒储绳装置1之间和滚筒储绳装置1与传力架3的侧纵梁3-2、中纵梁3-3之间可以设置防尘罩。图4为图3中A-A的剖视图,示出了张力均衡装置在滚筒储绳装置1中部的断面图,可见,锥齿轮传动机构2包括轴交角为90度的啮合锥齿轮组,该实施例啮合锥齿轮组包括多个小锥齿轮2-1和位于其两侧的两个大锥齿轮2-3,小锥齿轮2-1固定在行星架2-2的分支2-2-1上,可绕轴旋转,但不可轴向移动;行星架2-2插在滚筒储绳装置1的行星架凹槽1-1-1中,由分支2-2-1两端平面进行定位;两端大锥齿轮2-3上加工有键槽,用通过键连接套筒2-4,两个滚筒储绳装置1位于中间的大锥齿轮2-3背靠背通过高强度螺栓连接,行星架2-2和大锥齿轮2-3可绕轴自由旋转;大锥齿轮2-3中部开设有凹槽安装弹性挡圈用以固定轴承,由于此大锥齿轮2-3不承受径向载荷,因此大锥齿轮2-3中部减薄,仅保留少量轮辐。
图5为图1实施例的传力架3,所述的传力架3主要由一个传力轴3-1、两个侧纵梁3-2、一个中纵梁3-3、六个横梁、若干角钢3-4和四个立柱3-5组成,侧纵梁3-2、中纵梁3-3、横梁和立柱3-5之间通过角钢3-4连接形成两个大小均等的容纳空间的结构框体,容纳空间的数量是与基本安装模块 的数量匹配一致的,传力轴3-1横向设置于结构框体的中部,传力轴3-1穿过中纵梁及其两侧的容纳空间,最终两端通过轴承安装于侧纵梁3-2上,相邻两个基本安装模块的传力轴3-1通过轴承安装在同一套筒2-4内;载荷经传力轴3-1传至侧纵梁3-2和中纵梁3-3上,纵梁又经角钢3-4通过螺栓连接将载荷传递至立柱3-5上,立柱3-5直接与提升容器相连,将载荷传递至提升容器受力部位(如箕斗、轿厢)。
图7所示为实施例中的行星架2-2,所述的行星架2-2具有四个个周向均布的分支2-2-1,每个分支2-2-1安装锥齿轮处为阶梯轴,分支2-2-1的末端设有螺纹孔2-2-2,用以与滚筒储绳装置1的端盖固定连接,每个分支2-2-1上通过轴承安装一个锥齿轮传动机构2的小锥齿轮2-1,行星架2-2可根据实际情况,改变行星架2-2的分支2-2-1个数,增加或减少小锥齿轮2-1个数。分支2-2-1的末端行星架2-2的内侧通过轴承安装在传力轴3-1上,行星架2-2的外侧安装于滚筒储绳装置1的行星架凹槽1-1-1内。所述的行星架2-2的内侧开设有安装弹性挡圈的凹槽,进而固定轴承。所述分支2-2-1与行星架凹槽1-1-1配合处两端面磨平,增加接触面积。
图8a和8b所示实施例中的滚筒储绳装置1,它包括滚筒轮体1-1,滚筒轮体1-1的轮缘部分布置有螺旋形状的绳槽1-1-2,每个基本安装模块的两个滚筒储绳装置1上钢丝绳4的绕绳方向相反,钢丝绳4一端浇铸有绳头4-1,通过图9所示缠绕方式缠绕在绳槽1-1-2处,钢丝绳4的绳头4-1穿过轮辐上的通孔1-1-5固定在轮缘外侧;滚筒轮体1-1的内侧设有行星架凹槽1-1-1,滚筒轮体1-1的轮毂上安装有端盖。优选地,所述滚筒轮体1-1的轮辐边缘设置有加强筋1-1-3,加强筋1-1-3中间开设有减轻孔1-1-4, 以减轻整体重量;具体地,滚筒轮体1-1的轮毂上钻有用于安装端盖的螺钉孔,以固定行星架2-2。
实施例中所述轴承为滚针轴承,内外圈允许一定分离,外圈由孔用弹性挡圈固定,内圈由轴用弹性挡圈固定。
图1实施例为多自由度系统,其大距离调绳的钢丝绳张力自动均衡的原理如下:
当提升过程中钢丝绳张力存在不均衡现象时,滚筒储绳装置1通过旋转使钢丝绳4的长度增加或减少,进而改变钢丝绳4上的张力,当调整结束后,滚筒储绳装置1不再旋转;此时,钢丝绳4作用在滚筒轮体1-1上的转矩由行星架2-2两端大锥齿轮2-3平衡;大锥齿轮2-3公用一个小锤齿轮2-1。由于小锥齿轮2-1静止,转矩平衡,行星架2-2两端的大锥齿轮2-3提供转矩相同;滚筒储绳装置1之间的大锥齿轮2-3背靠背通过螺栓连接,或者通过套筒2-4加键的方式连接,两大锥齿轮2-3受力平衡,受到转矩大小相同方向相反。因此相邻滚筒轮体1-1承受转矩大小相同;进一步由于绳槽1-1-2直径相同,所以相邻滚筒轮体1-1上钢丝绳张力相同;故图1中四条钢丝绳4张力全部相同。
上述实施例以两个基本模块,四根钢丝绳4为例,实际使用过程中可根据实际需求增加或减少安装模块。图2所示为安装三个基本安装模块的张力自动均衡装置,其工作原理与图1实施例相同。图6所示为安装三个基本安装模块的张力自动均衡装置实施例的传力架3的结构图,与图5所示的图1实施例的传力架3的结构区别在于增加了一个容纳空间。
以上所述,仅是本发明的较佳实施例,并非对本发明做任何形式上的限 制,凡是依据本发明的技术实质,对以上实施例所做出任何简单修改和同等变化,均落入本发明的保护范围之内。

Claims (9)

  1. 一种大距离调绳的钢丝绳张力自动均衡装置,其特征是:主要由若干基本安装模块通过套筒(2-4)连接后安装在传力架(3)内组成,所述的基本安装模块包括两个滚筒储绳装置(1)、两个设置在滚筒储绳装置(1)内部的行星架(2-2)和四个安装在滚筒储绳装置(1)两侧的锥齿轮传动机构(2);
    所述的滚筒储绳装置(1)包括滚筒轮体(1-1),滚筒轮体(1-1)的轮缘部分布置有螺旋形状的绳槽(1-1-2),每个基本安装模块的两个滚筒储绳装置(1)上钢丝绳(4)的绕绳方向相反,钢丝绳(4)的绳头(4-1)固定在轮缘外侧,滚筒轮体(1-1)的内侧设有行星架凹槽(1-1-1),滚筒轮体(1-1)的轮毂上安装有端盖;
    所述的传力架(3)主要由传力轴(3-1)、侧纵梁(3-2)、中纵梁(3-3)、横梁、角钢(3-4)和立柱(3-5)组成,侧纵梁(3-2)、中纵梁(3-3)、横梁和立柱(3-5)之间通过角钢(3-4)连接形成多个大小均等的容纳空间的结构框体,容纳空间的数量与基本安装模块的数量一致,传力轴(3-1)横向设置于结构框体的中部,传力轴(3-1)穿过多个中纵梁(3-3)及其两侧的容纳空间,最终两端通过轴承安装于侧纵梁(3-2)上,相邻基本安装模块的传力轴(3-1)通过轴承安装在同一套筒(2-4)内,立柱(3-5)与提升容器相连;
    所述的锥齿轮传动机构(2)包括轴交角为90度的啮合锥齿轮组,啮合锥齿轮组包括多个小锥齿轮(2-1)和位于其两侧的两个大锥齿轮(2-3),传力轴(3-1)穿过大锥齿轮(2-3)的内部;同一基本安装模块两个滚筒储绳装置(1)之间的大锥齿轮(2-3)背靠背直接相连,其两端的大锥齿轮(2-3) 固定在侧纵梁(3-2)上;相邻基本安装模块之间的大锥齿轮(2-3)跨过传力架(3)的中纵梁(3-3)与套筒(2-4)连接;
    所述的行星架(2-2)具有多个周向均布的分支(2-2-1),每个分支(2-2-1)上通过轴承安装一个锥齿轮传动机构(2)的小锥齿轮(2-1),分支(2-2-1)的末端与滚筒储绳装置(1)的端盖固定连接,行星架(2-2)的内侧通过轴承安装在传力轴(3-1)上,行星架(2-2)的外侧安装于滚筒储绳装置(1)的行星架凹槽(1-1-1)内。
  2. 根据权利要求1所述的一种大距离调绳的钢丝绳张力自动均衡装置,其特征是:所述相邻基本安装模块之间的大锥齿轮(2-3)通过键固定在套筒(2-4)上,在大锥齿轮(2-3)上加工有键槽;所述同一基本安装模块两端的大锥齿轮(2-3)背靠背通过高强度螺栓固定在侧纵梁(3-2)上,该大锥齿轮(2-3)的中部开设有安装固定轴承用的弹性挡圈的凹槽。
  3. 根据权利要求1所述的一种大距离调绳的钢丝绳张力自动均衡装置,其特征是:所述滚筒轮体(1-1)的轮辐边缘设置有加强筋(1-1-3),加强筋(1-1-3)中间开设有减轻孔(1-1-4),滚筒轮体(1-1)的轮毂上钻有安装端盖的螺钉孔。
  4. 根据权利要求1所述的一种大距离调绳的钢丝绳张力自动均衡装置,其特征是:所述的滚筒储绳装置(1)之间以及滚筒储绳装置(1)与传力架(3)的各纵梁之间均设有防尘罩。
  5. 根据权利要求1所述的一种大距离调绳的钢丝绳张力自动均衡装置,其特征是:所述的角钢(3-4)通过高强度螺栓与纵梁、立柱(3-5)及横梁连接;与所述立柱(3-5)连接的提升容器为箕斗或者轿厢。
  6. 根据权利要求1所述的一种大距离调绳的钢丝绳张力自动均衡装置,其特征是:所述的传力轴(3-1)在安装轴承部分有阶梯,阶梯上开设用以安装弹性挡圈的沟槽。
  7. 根据权利要求1所述的一种大距离调绳的钢丝绳张力自动均衡装置,其特征是:所述的行星架(2-2)的内侧开设有安装弹性挡圈的凹槽。
  8. 根据权利要求1所述的一种大距离调绳的钢丝绳张力自动均衡装置,其特征是:所述的行星架(2-2)具有四个分支(2-2-1),每个分支(2-2-1)安装锥齿轮处为阶梯轴,分支的末端设有固定端盖的螺纹孔(2-2-2)。
  9. 根据权利要求1所述的一种大距离调绳的钢丝绳张力自动均衡装置,其特征是:所述的轴承均采用滚针轴承,其内外圈分离,外圈由孔用弹性挡圈固定,内圈由轴用弹性挡圈固定。
PCT/CN2018/106893 2018-07-06 2018-09-21 一种大距离调绳的钢丝绳张力自动均衡装置 Ceased WO2020006888A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201810735586.4A CN108861962A (zh) 2018-07-06 2018-07-06 一种大距离调绳的钢丝绳张力自动均衡装置
CN201810735586.4 2018-07-06

Publications (1)

Publication Number Publication Date
WO2020006888A1 true WO2020006888A1 (zh) 2020-01-09

Family

ID=64299410

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2018/106893 Ceased WO2020006888A1 (zh) 2018-07-06 2018-09-21 一种大距离调绳的钢丝绳张力自动均衡装置

Country Status (2)

Country Link
CN (1) CN108861962A (zh)
WO (1) WO2020006888A1 (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112573324A (zh) * 2020-11-26 2021-03-30 中国矿业大学 一种柔索自适应导向轮及其导向方法

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109650219B (zh) * 2018-12-13 2020-07-24 中国矿业大学 一种超深立井环向分布式摩擦提升系统
KR102240305B1 (ko) * 2018-12-28 2021-04-14 서울대학교산학협력단 등강기

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2892781Y (zh) * 2006-04-24 2007-04-25 邹晓明 电梯曳引绳张力自动平衡装置
EP1814814A2 (en) * 2004-03-22 2007-08-08 Kone Corporation Elevator
CN102421692A (zh) * 2009-05-12 2012-04-18 全秉寿 电梯钢丝绳张力均匀化装置
EP2594520A2 (en) * 2010-07-15 2013-05-22 Beong Soo Jun Apparatus for automatically equalizing tension in elevator wire ropes
CN203820210U (zh) * 2014-04-21 2014-09-10 中国矿业大学 一种超深矿井提升机多绳协同控制系统

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1814814A2 (en) * 2004-03-22 2007-08-08 Kone Corporation Elevator
CN2892781Y (zh) * 2006-04-24 2007-04-25 邹晓明 电梯曳引绳张力自动平衡装置
CN102421692A (zh) * 2009-05-12 2012-04-18 全秉寿 电梯钢丝绳张力均匀化装置
EP2594520A2 (en) * 2010-07-15 2013-05-22 Beong Soo Jun Apparatus for automatically equalizing tension in elevator wire ropes
CN203820210U (zh) * 2014-04-21 2014-09-10 中国矿业大学 一种超深矿井提升机多绳协同控制系统

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112573324A (zh) * 2020-11-26 2021-03-30 中国矿业大学 一种柔索自适应导向轮及其导向方法

Also Published As

Publication number Publication date
CN108861962A (zh) 2018-11-23

Similar Documents

Publication Publication Date Title
CN112357724B (zh) 一种超深立井多绳提升系统及其导向方法
FI62268B (fi) Draganordning med flera trummor
CN101693496A (zh) 一种多绳缠绕式阶段提升机
CN106865384A (zh) 超深立井双绳提升钢丝绳张力自动平衡系统及方法
CN108861962A (zh) 一种大距离调绳的钢丝绳张力自动均衡装置
CN205442478U (zh) 公路路锥布放与回收仓储系统用钢丝绳升降机构
WO2020006887A1 (zh) 一种超深提升系统多根钢丝绳的张力平衡装置
CN202245852U (zh) 一种复合回转支承
CN112960509B (zh) 一种大距离多绳牵引提升系统及提升方法
CN109231038B (zh) 双卷筒循环搬运液压绞车
CN109665431B (zh) 一种地下水平驱动布置式超深牵引系统及使用方法
CN205151608U (zh) 一种自由落体卷扬机
CN105836644B (zh) 减速机及卷扬机
CN106120692A (zh) 升船机安全机构及其安装方法
CN111776972A (zh) 双卷筒同步提升系统
CN102674180A (zh) 行星卷扬机构
US2589172A (en) Level luffing crane
CN208544982U (zh) 一种大距离调绳的钢丝绳张力自动均衡装置
CN205155091U (zh) 一种自由落体卷扬机用减速器
CN108996366B (zh) 一种多点作用力系统均衡调节装置
CN101407300B (zh) 可分离式双筒单绳缠绕矿井提升机的主轴装置设计
CN205709627U (zh) 减速机及卷扬机
CN210507375U (zh) 一种适合重载高扬程应用的全平衡摩擦驱动式垂直升船机
CN108002261B (zh) 一种绞车减力机构
CN101618821A (zh) 双卷筒起重升降机

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 18925634

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 18925634

Country of ref document: EP

Kind code of ref document: A1