WO2019229889A1 - Antifoaming agent for hydraulic composition, additive for hydraulic composition, and hydraulic composition - Google Patents

Antifoaming agent for hydraulic composition, additive for hydraulic composition, and hydraulic composition Download PDF

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Publication number
WO2019229889A1
WO2019229889A1 PCT/JP2018/020818 JP2018020818W WO2019229889A1 WO 2019229889 A1 WO2019229889 A1 WO 2019229889A1 JP 2018020818 W JP2018020818 W JP 2018020818W WO 2019229889 A1 WO2019229889 A1 WO 2019229889A1
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WIPO (PCT)
Prior art keywords
hydraulic composition
antifoaming agent
group
composition according
hydraulic
Prior art date
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PCT/JP2018/020818
Other languages
French (fr)
Japanese (ja)
Inventor
内藤 裕樹
章宏 古田
洸平 中嶋
陽 澤田
岡田 和寿
Original Assignee
竹本油脂株式会社
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Application filed by 竹本油脂株式会社 filed Critical 竹本油脂株式会社
Priority to JP2020522465A priority Critical patent/JP7060893B2/en
Priority to PCT/JP2018/020818 priority patent/WO2019229889A1/en
Priority to KR1020207037191A priority patent/KR102548395B1/en
Priority to CN201880094003.2A priority patent/CN112203998A/en
Priority to TW107119533A priority patent/TWI779048B/en
Publication of WO2019229889A1 publication Critical patent/WO2019229889A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24Macromolecular compounds
    • C04B24/26Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/2641Polyacrylates; Polymethacrylates
    • C04B24/2647Polyacrylates; Polymethacrylates containing polyether side chains
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24Macromolecular compounds
    • C04B24/28Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/32Polyethers, e.g. alkylphenol polyglycolether
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/40Surface-active agents, dispersants
    • C04B2103/408Dispersants
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/50Defoamers, air detrainers

Definitions

  • the present invention relates to an antifoaming agent for a hydraulic composition, an additive for a hydraulic composition, and a hydraulic composition, and more particularly, an antifoaming agent for a hydraulic composition that exhibits high defoaming performance at low temperatures.
  • the hydraulic composition additive containing the antifoaming agent for hydraulic compositions and the hydraulic composition containing the antifoaming agent for hydraulic compositions.
  • a hydraulic composition is obtained by kneading a hydraulic binder and various materials such as water, filling the mold and curing it, and then demolding the mold to obtain a cured body.
  • a concrete composition which is a kind of hydraulic composition is mixed and kneaded with various materials such as cement, water, aggregate, and a dispersant, and then poured into a pre-prepared formwork, and placed. It is manufactured by curing for a predetermined time.
  • Such a concrete composition has properties such as strength and durability, and is widely used in various buildings and building structures by utilizing the properties.
  • an additive additive for hydraulic composition
  • an additive may be generally added to the concrete composition in order to improve air entrainment and fluidity when kneading various materials.
  • good dispersibility can be maintained even when the water content of the concrete composition is reduced.
  • handling properties workability at the time of kneading and construction can be improved. Accordingly, it is possible to construct a concrete composition or the like that is superior in durability, strength, etc., and has excellent temporal stability and workability.
  • polycarboxylic acids have been developed as dispersants that enhance the dispersibility of various materials of hydraulic compositions and can be uniformly mixed and kneaded. It is known to use a system dispersant. By using a polycarboxylic acid-based dispersant, the water-reducing property of the hydraulic composition can be increased. On the other hand, by using a polycarboxylic acid-based dispersant, air entrainment can be improved, but the bubble diameter of bubbles generated during kneading is increased, which may affect construction work. In order to eliminate such problems, so-called AE agents (Air Entraining agents) are used in combination in order to generate fine and high-quality bubbles and improve freeze-dissolution.
  • AE agents Air Entraining agents
  • an antifoaming agent an antifoaming agent for a hydraulic composition
  • a concrete composition containing a polyoxyalkylene compound, cement, water, fine aggregate and coarse aggregate as essential components is known (see Patent Document 1).
  • the polyoxyalkylene compound is expressed as “0.15 ⁇ u, where u is the total number of added moles of oxyethylene groups in the oxyalkylene group and v is the total number of added moles of oxyalkylene groups having 3 or more carbon atoms.
  • a defoaming agent in a concrete composition should have a high hydrophobicity, but by improving the hydrophilicity of the polyoxyalkylene compound by the oxyethylene group, air by an AE agent or the like is used.
  • production of a bubble can be suppressed effectively and the increase in the air quantity accompanying the kneading
  • the polyoxyalkylene compound used as the antifoaming agent for the hydraulic composition is less effective in the antifoaming agent and further disappears in the hydraulic composition at low temperatures.
  • the amount of antifoam added increases at low temperatures, and even if the amount of antifoam added is increased, air bubbles cannot be suppressed.
  • the cost of the hydraulic composition increases with an increase in the amount of antifoaming agent added, and further, it is impossible to suppress air bubbles, and a hydraulic composition excellent in durability and strength can be obtained. It was sometimes difficult.
  • the generation of air bubbles caused by the AE agent or the like could be effectively suppressed.
  • the polyoxyalkylene compound sometimes fails to exhibit sufficient defoaming performance at low temperatures. In particular, when the temperature after kneading is less than 10 ° C., the defoaming performance is drastically lowered, and it is difficult to suppress air bubbles even when the amount of the defoaming agent is increased, and the durability and strength are excellent. It may be difficult to obtain a hydraulic composition.
  • the applicant of the present application has determined that oxyethylene constituting the polyoxyalkylene compound in the polyoxyalkylene compound used as an antifoaming agent for the hydraulic composition.
  • oxyethylene constituting the polyoxyalkylene compound in the polyoxyalkylene compound used as an antifoaming agent for the hydraulic composition By optimizing the molar ratio of the group and the total number of moles added of the oxyethylene group constituting the polyoxyalkylene compound and the oxyethylene group having 3 to 18 carbon atoms, high defoaming performance is exhibited at low temperatures.
  • Invention related to hydraulic composition including antifoaming agent for hydraulic composition, additive for hydraulic composition containing antifoaming agent for hydraulic composition, and antifoaming agent for hydraulic composition, etc. I found.
  • the present invention has an object to provide an antifoaming agent for a hydraulic composition, an additive for a hydraulic composition, and a hydraulic composition capable of exhibiting particularly high antifoaming performance at low temperatures. To do.
  • the following antifoaming agent for hydraulic composition additive for hydraulic composition, and hydraulic composition are provided.
  • RO-[(EO) n / (AO) m] -H (1) (However, R represents an alkyl group or alkenyl group having 8 to 30 carbon atoms, and has a linear or branched structure.
  • EO represents an oxyethylene group, and AO represents 3 carbon atoms.
  • n and m each represent an average addition mole number, n is 1 or more, m is 1 or more, and [(EO) n / (AO) m] is , N mol EO and m mol AO indicate block addition or random addition.
  • An additive for a hydraulic composition comprising the antifoaming agent for a hydraulic composition according to any one of [1] to [5], a polycarboxylic acid-based dispersant, and water as essential components.
  • a hydraulic composition comprising the antifoaming agent for a hydraulic composition according to any one of [1] to [5], a polycarboxylic acid-based dispersant, and cement as essential components.
  • a bone containing the antifoaming agent for a hydraulic composition according to any one of [1] to [5], a polycarboxylic acid-based dispersant, cement, fine bone and / or coarse aggregate.
  • a hydraulic composition comprising a material as an essential component.
  • the antifoaming agent for a hydraulic composition of the present invention a high defoaming performance is exhibited at a low temperature, and the difference between a normal temperature and a low temperature can be reduced. Furthermore, creating a hydraulic composition excellent in durability and strength by using the antifoaming agent for hydraulic composition or the additive for hydraulic composition containing the antifoaming agent for hydraulic composition. Can do.
  • antifoaming agent for hydraulic composition for hydraulic composition
  • additive for hydraulic composition for hydraulic composition of the present invention
  • hydraulic composition for hydraulic composition of the present invention
  • antifoaming agent for hydraulic composition of the present invention
  • hydraulic composition for hydraulic composition of the present invention
  • changes, modifications, improvements and the like can be added without departing from the scope of the present invention.
  • Antifoaming agent for hydraulic composition
  • the antifoaming agent of one embodiment of the present invention is a polyoxyalkylene compound represented by the following general formula (1): First condition: 0.02 ⁇ n / (n + m) ⁇ 0.16, and Second condition: 6 ⁇ n + m ⁇ 100 It satisfies the relationship.
  • R represents an alkyl group or alkenyl group having 8 to 30 carbon atoms, and exhibits a linear or branched structure.
  • EO represents an oxyethylene group
  • AO represents an oxyalkylene group having 3 to 18 carbon atoms.
  • n and m each represent an average added mole number, n is 1 or more, and m is 1 or more.
  • [(EO) n / (AO) m] indicates that n moles of EO and mmoles of AO are added in blocks or randomly.
  • the antifoaming agent of this embodiment is a polyoxyalkylene compound represented by the above general formula (1), and an oxyethylene group (EO) and an oxyalkylene group (AO) are added in blocks or randomly.
  • EO oxyethylene group
  • AO oxyalkylene group
  • the antifoaming agent of the present embodiment has a “kneading temperature” that is a temperature immediately after kneading the hydraulic composition of 0 ° C. or more and less than 18 ° C., more preferably 3 ° C. or more and less than 15 ° C. Can be used in a range. That is, it has excellent defoaming performance at low temperatures.
  • “low temperature (hour)” is defined as a range of 0 ° C. or more and less than 18 ° C.
  • R in the general formula (1) is an alkyl or alkenyl group having 8 to 30 carbon atoms, more preferably 14 to 22 carbon atoms.
  • R may be a residue obtained by removing a hydroxy group from an alcohol, and usable alcohols are not particularly limited.
  • usable alcohols are not particularly limited.
  • octanol, nonaol, decanol, undecanol, dodecanol, tridecanol, tetradecanol are usable.
  • alcohols that can be used include higher-grade alcohols derived from natural fats and oils, the Calcoal series (Kao), the Conol series (New Nippon Rika), the Fine Oxocol series (Nissan Chemical Industries), the Neodol series ( Shell Chemicals), SAFOL series (SASOL), EXXAL series (Exxon Mobile) and the like.
  • AO (oxyalkylene group) in the general formula (1) represents an oxyalkylene group having 3 to 18 carbon atoms.
  • examples of the oxyalkylene group having 3 to 18 carbon atoms include oxypropylene group, oxybutylene group, oxyhexylene group, oxyoctylene group, and oxystyrene group.
  • AO is preferably an oxypropylene group.
  • the second condition in the general formula (1) may satisfy the condition of 6 ⁇ n + m ⁇ 50. That is, the range of the second condition described above may be narrower. By further limiting the range of the second condition, an excellent antifoaming agent that exhibits higher defoaming performance at low temperatures can be obtained.
  • the additive for hydraulic composition and the hydraulic composition can be obtained.
  • the additive for hydraulic compositions contains a polycarboxylic acid-based dispersant and water as essential components together with the antifoaming agent.
  • the hydraulic composition further includes cement as an essential component in the hydraulic composition additive, or further includes cement and aggregate as essential components.
  • the water contained in the additive for hydraulic compositions or the hydraulic composition is well-known, detailed description is abbreviate
  • fine aggregates such as sand and / or coarse aggregates such as gravel, crushed stone, granulated slag, recycled aggregate, and the like can be used as appropriate.
  • coarse aggregates such as gravel, crushed stone, granulated slag, recycled aggregate, and the like.
  • the production method for producing the antifoaming agent (polyoxyalkylene compound) of the present embodiment is not particularly limited, and is produced by a known production method. be able to.
  • a polyoxyalkylene compound can be obtained by adding an alkylene oxide to an alcohol.
  • a catalyst can be used.
  • the catalyst include alkali catalysts such as alkali metals and alkaline earth metals, their hydroxides, alcoholates, Lewis acid catalysts, and composite metals.
  • a catalyst can be used, and an alkali catalyst can be preferably used.
  • Usable alkali catalysts include, for example, sodium, potassium, sodium potassium amalgam, sodium hydroxide, potassium hydroxide, sodium hydride, sodium methoxide, potassium methoxide, sodium ethoxide, potassium ethoxide, potassium butoxide and the like. Preferred are sodium hydroxide, potassium hydroxide, sodium methoxide, potassium methoxide, potassium butoxide.
  • usable Lewis acid catalysts include, for example, tin tetrachloride, boron trifluoride, boron trifluoride diethyl ether complex, boron trifluoride di-n-butyl ether complex, boron trifluoride tetrahydrofuran complex, and trifluoride.
  • examples thereof include boron trifluoride compounds such as boron phenol complex and boron trifluoride acetic acid complex.
  • the neutralizing agent includes hydrochloric acid, sulfuric acid, methanesulfonic acid, phosphoric acid, acetic acid, lactic acid, citric acid, succinic acid and other acids, silicates such as aluminum silicate and magnesium silicate, activated clay Adsorbents such as acidic clay, silica gel, and acidic ion exchange resin can be used.
  • adsorbents examples include KYOWARD 600 and 700 (trade names: Kyowa Chemical Industry, respectively), Mizuka Life P-1, P-1S, P-1G, F Silicates such as -1G (each trade name: Mizusawa Chemical Industry), Tomita-AD600, 700 (each trade name: Tomita Pharmaceutical), Diaion (trade name: Mitsubishi Chemical), Amberlist, Amberlite, Dowex (each An ion exchange resin such as a trade name: Dow Chemical) can be used.
  • KYOWARD 600 and 700 trade names: Kyowa Chemical Industry, respectively
  • Mizuka Life P-1, P-1S, P-1G F Silicates such as -1G (each trade name: Mizusawa Chemical Industry), Tomita-AD600, 700 (each trade name: Tomita Pharmaceutical), Diaion (trade name: Mitsubishi Chemical), Amberlist, Amberlite, Dowex (each An ion exchange resin such as a trade name: Dow Chemical) can be used.
  • These neutralizing agents may be used alone or in combination of two
  • the neutralized salt (neutralized product) generated by neutralization of the catalyst can be further solid-liquid separated.
  • a method for solid-liquid separation of the neutralized salt for example, a known technique such as filtration or centrifugation can be used.
  • solid-liquid separation by filtration is performed under reduced pressure or pressure using, for example, a filter paper, a filter cloth, a cartridge filter, a two-layer filter of cellulose and polyester, a metal mesh filter, a metal sintered filter, and the like.
  • the reaction can be carried out at 20 to 140 ° C.
  • solid-liquid separation by centrifugation can be carried out using a centrifugal separator such as a decanter or a centrifugal clarifier.
  • a centrifugal separator such as a decanter or a centrifugal clarifier.
  • about 1 to 30 parts by mass of water can be added to 100 parts by mass of the solution before solid-liquid separation.
  • a filter aid because the filtration rate is improved.
  • the filter aid used for the filtration is not particularly limited.
  • each series of Celite, High Flow Supercell, and Cell Pure (trade names: Advanced Minalals Corporation), silica # 645, silica # 600H, silica # Diatomite such as 600S, Silica # 300S, Silica # 100F (Product name: Central Silica), Dicalite (Product name: Grefco), LocaHelp (Product name: Mitsui Mining), Topco (Product name: Showa Chemical), etc.
  • Perlite Cellulose-based filter aids such as KC Flock (trade name: Nippon Paper Industries) and Fibracel (Advanced Minerals Corporation); and silica gels such as silopute (trade name: Fuji Silysia Chemical).
  • KC Flock trade name: Nippon Paper Industries
  • Fibracel Advanced Minerals Corporation
  • silica gels such as silopute (trade name: Fuji Silysia Chemical).
  • only one type of the above-mentioned filter aid may be used
  • polycarboxylic acid dispersants can be used.
  • a copolymer comprising a monomer represented by the following general formula (2) and an unsaturated carboxylic acid monomer can be mentioned.
  • R 1 O—A—R 2 (2)
  • R 1 represents an alkenyl group having 2 to 5 carbon atoms, or an unsaturated acyl group having 3 or 4 carbon atoms
  • A represents 1 of an oxyalkylene group having 2 to 4 carbon atoms.
  • R 2 is a hydrogen atom, an alkyl group having 1 to 22 carbon atoms or a fat having 1 to 22 carbon atoms Represents an acyl group.)
  • monocarboxylic acid monomers such as (meth) acrylic acid, crotonic acid and their salts, and dicarboxylic acid monomers such as maleic acid, itaconic acid, fumaric acid, etc. And its salts.
  • (meth) acrylic acid, maleic acid and salts thereof are preferred.
  • the salt is not particularly limited, and examples thereof include alkali metal salts such as sodium and potassium, alkaline earth metal salts such as magnesium and calcium, metal salts with aluminum and iron, ammonium salts, and amine salts.
  • the copolymer may be obtained by reacting any appropriate monomer (third monomer) in addition to the above-mentioned monomer and unsaturated carboxylic acid monomer. good.
  • any appropriate monomer for example, (meth) allylsulfonic acid and its salt, (meth) acrylamide, acrylonitrile, (meth) acrylic acid ester and the like can be used as the third monomer.
  • the polycarboxylic acid-based dispersant can be produced by a known method.
  • the copolymer can be produced by a known method.
  • the copolymer is synthesized by radical polymerization, and the above monomer, unsaturated carboxylic acid monomer, and third monomer are mixed (heated) with a radical initiator.
  • a radical initiator examples include persulfates such as potassium persulfate and ammonium persulfate, hydrogen peroxide, 2,2-azobis (2-amidinopropane) dihydrochloride, azobisisobutyronitrile and the like.
  • a redox initiator in combination with a reducing substance such as sulfite or L-ascorbic acid, or an amine.
  • a chain transfer agent such as 2-mercaptoethanol, 2-mercaptopropionic acid, 3-mercaptopropionic acid, thioglycolic acid, mercaptoethanol, thioglycerin and the like is used. It can also be used.
  • water or an organic solvent may be used as a solvent, or no solvent may be used.
  • the antifoaming agent of the present invention and the hydraulic composition containing the antifoaming agent will be described based on the following examples.
  • the antifoamer and hydraulic composition of this invention are not limited to the following Example.
  • the specific method (addition reaction etc.) for manufacturing an antifoamer since it already demonstrated about the conditions of the specific method (addition reaction etc.) for manufacturing an antifoamer, detailed description is abbreviate
  • the antifoaming agent af-1 was changed according to the conditions shown in Table 1 below. The same treatment as in the synthesis was performed to synthesize various antifoaming agents af-2 to af-6, af-e1, and af-e2. Table 2 below summarizes the detailed characteristics and properties (linear / branched, saturated / unsaturated, and carbon number, etc.) of alcohols A1 to A4 used in the synthesis of the antifoaming agent. .
  • antifoaming agents af-1 to af-6 and the first and second conditions in the antifoaming agent of the present invention were both satisfied.
  • antifoaming agents af-e1 and af-e2 are synthesized deviating from the first condition.
  • the mass average molecular weight of the dispersant was measured by gel permeation chromatography according to the measurement conditions shown below.
  • L-4 Hydroxyethyl acrylate
  • M-1 Methacrylic acid
  • M-2 Acrylic acid
  • the antifoaming agents af-1 to af-6, af-e1, af-e2 shown in Table 1 are of the types shown in Table 6 below, adjusted in addition amount and mixed with water The mixture was added and kneaded for 90 seconds.
  • the antifoaming agent af-1 and the like and the polycarboxylic acid dispersant SP-1 and the like are regarded as a part of the kneaded water.
  • the polycarboxylic acid-based dispersant SP-3 shown in Table 3 and the antifoaming agents af-1 to af-6, af-e1, and af-e2 shown in Table 1 at the blending ratios shown in Table 5 are as follows. Kneading was carried out with the types shown in Table 7.
  • the amount of antifoaming agent added was fixed for each formulation.
  • the antifoaming agents af-1 to af-6 satisfying the first condition and the second condition in the present invention all have a good defoaming effect when the temperature immediately after kneading is as low as 5 ° C or 12 ° C. It was confirmed that In particular, it was shown that good defoaming performance was exhibited even when the temperature immediately after kneading was lower than 5 ° C.
  • the antifoaming agent for a hydraulic composition of the present invention can be used as an antifoaming agent when preparing a hydraulic composition. Furthermore, according to the additive for hydraulic compositions of the present invention, it can be used as an additive when preparing a hydraulic composition.
  • the hydraulic composition of the present invention can be beneficially used in various buildings and building members of building members by using an antifoaming agent that can exhibit high defoaming performance at low temperatures.

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  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Degasification And Air Bubble Elimination (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
  • Lubricants (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Macromonomer-Based Addition Polymer (AREA)

Abstract

An antifoaming agent for hydraulic compositions which is a polyoxyalkylene-based compound represented by general formula (1), the compound satisfying a first requirement, which is 0.02≤n/(n+m)<0.16, and a second requirement, which is 6≤(n+m)≤100. General formula (1): RO-[(EO)n/(AO)m]-H (wherein R represents a C8-30 alkyl or alkenyl group and has a linear or branched structure; EO represents an oxyethylene group; AO represents a C3-18 oxyalkylene group; n and m, each indicating the average number of moles added, are 1 or larger each; and [(EO)n/(AO)m] shows that n mole(s) of EO and m mole(s) of AO have been bonded by block addition or random addition.)

Description

水硬性組成物用消泡剤、水硬性組成物用添加剤、及び水硬性組成物Antifoaming agent for hydraulic composition, additive for hydraulic composition, and hydraulic composition
 本発明は、水硬性組成物用消泡剤、水硬性組成物用添加剤、及び水硬性組成物に関し、更に詳しくは、低温時において高い消泡性能を発揮する水硬性組成物用消泡剤、当該水硬性組成物用消泡剤を含む水硬性組成物用添加剤、及び水硬性組成物用消泡剤を含む水硬性組成物に関するものである。 The present invention relates to an antifoaming agent for a hydraulic composition, an additive for a hydraulic composition, and a hydraulic composition, and more particularly, an antifoaming agent for a hydraulic composition that exhibits high defoaming performance at low temperatures. The hydraulic composition additive containing the antifoaming agent for hydraulic compositions and the hydraulic composition containing the antifoaming agent for hydraulic compositions.
 従来、水硬性組成物は、水硬性結合剤と水等の各種材料とを混練した後に、型枠に充填し、硬化させた後に当該型枠を脱型することで硬化体を得ている。特に、水硬性組成物の一種であるコンクリート組成物は、セメント、水、骨材、及び分散剤などの各種材料を混合及び混練した後、予め用意された型枠内に流し込んで打設し、所定時間硬化させることで製造されている。係るコンクリート組成物は、強度及び耐久性等に優れる特性を備えており、当該特性を活かして種々の建築物や建築構造物に広く採用されている。 Conventionally, a hydraulic composition is obtained by kneading a hydraulic binder and various materials such as water, filling the mold and curing it, and then demolding the mold to obtain a cured body. In particular, a concrete composition which is a kind of hydraulic composition is mixed and kneaded with various materials such as cement, water, aggregate, and a dispersant, and then poured into a pre-prepared formwork, and placed. It is manufactured by curing for a predetermined time. Such a concrete composition has properties such as strength and durability, and is widely used in various buildings and building structures by utilizing the properties.
 ここで、コンクリート組成物は、各種材料を混練する混練時において、空気連行性や流動性の向上を図るために、添加剤(水硬性組成物用添加剤)が一般に添加されることがある。このような添加剤の使用によって、コンクリート組成物の減水を行った場合でも、良好な分散性を保つことができる。加えて、混練時や施工時におけるハンドリング性(施工性)を良好なものにできる。したがって、コンクリート組成物の耐久性や強度等の向上とともに、経時的安定性及び作業性に優れたコンクリート組成物等を構築することができる。 Here, an additive (additive for hydraulic composition) may be generally added to the concrete composition in order to improve air entrainment and fluidity when kneading various materials. By using such an additive, good dispersibility can be maintained even when the water content of the concrete composition is reduced. In addition, handling properties (workability) at the time of kneading and construction can be improved. Accordingly, it is possible to construct a concrete composition or the like that is superior in durability, strength, etc., and has excellent temporal stability and workability.
 特に近年において、水硬性組成物に加えられる水硬性組成物用添加剤の中に、水硬性組成物の各種材料の分散性を高め、均一に混合及び混練が可能な分散剤として、ポリカルボン酸系分散剤を用いることが知られている。ポリカルボン酸系分散剤の使用により、水硬性組成物の減水性を高めることができる。一方、ポリカルボン酸系分散剤を用いることで、空気連行性を良好にできるものの、混練時に発生する泡の気泡径が大きくなり、施工作業に影響を及ぼすことがあった。係る不具合を解消するために、微細、かつ良質な気泡を発生させ、凍結溶解性を向上させるために、所謂AE剤(Air Entraining剤)を併用することが行われている。 In particular, among the additives for hydraulic compositions added to hydraulic compositions, in recent years, polycarboxylic acids have been developed as dispersants that enhance the dispersibility of various materials of hydraulic compositions and can be uniformly mixed and kneaded. It is known to use a system dispersant. By using a polycarboxylic acid-based dispersant, the water-reducing property of the hydraulic composition can be increased. On the other hand, by using a polycarboxylic acid-based dispersant, air entrainment can be improved, but the bubble diameter of bubbles generated during kneading is increased, which may affect construction work. In order to eliminate such problems, so-called AE agents (Air Entraining agents) are used in combination in order to generate fine and high-quality bubbles and improve freeze-dissolution.
 このとき、ポリカルボン酸系分散剤及びAE剤の併用時は、当該AE剤等によって生じる多数の泡を消す目的で、消泡剤(水硬性組成物用消泡剤)が一般的に用いられることがある。例えば、ポリオキシアルキレン系化合物、セメント、水、細骨材及び粗骨材を必須成分とするコンクリート組成物が知られている(特許文献1参照)。当該コンクリート組成物において、ポリオキシアルキレン系化合物は、オキシアルキレン基におけるオキシエチレン基の合計付加モル数u、炭素数3以上のオキシアルキレン基の合計付加モル数vとすると、“0.15<u/(u+v)<0.9”の関係を満たし、かつ、分子内に炭素原子が5個以上連続している脂肪族炭化水素基を少なくとも一つ以上有するものである。これにより、混練時間の延長に伴う空気量増加を抑え、空気連行量を安定に保つことが利点を備える。その結果、耐久性及び強度に優れた高品質のコンクリート組成物を提供することが可能となる。 At this time, when the polycarboxylic acid-based dispersant and the AE agent are used in combination, an antifoaming agent (an antifoaming agent for a hydraulic composition) is generally used for the purpose of eliminating many bubbles generated by the AE agent or the like. Sometimes. For example, a concrete composition containing a polyoxyalkylene compound, cement, water, fine aggregate and coarse aggregate as essential components is known (see Patent Document 1). In the concrete composition, the polyoxyalkylene compound is expressed as “0.15 <u, where u is the total number of added moles of oxyethylene groups in the oxyalkylene group and v is the total number of added moles of oxyalkylene groups having 3 or more carbon atoms. /(U+v)<0.9 ”and having at least one aliphatic hydrocarbon group in which 5 or more carbon atoms are continuous in the molecule. Thereby, it is advantageous to suppress an increase in the amount of air accompanying the extension of the kneading time and keep the air entrainment amount stable. As a result, it is possible to provide a high-quality concrete composition excellent in durability and strength.
 すなわち、従来ではコンクリート組成物における消泡剤としては疎水性が高いものがよいと考えられていたが、ポリオキシアルキレン系化合物のオキシエチレン基による親水性を向上させることにより、AE剤等による空気泡の発生を効果的に抑制し、混練時間延長に伴う空気量増加を抑制することができる。その結果として、空気量の増加がなく、空気連行量の安定化が可能となる。 That is, in the past, it was thought that a defoaming agent in a concrete composition should have a high hydrophobicity, but by improving the hydrophilicity of the polyoxyalkylene compound by the oxyethylene group, air by an AE agent or the like is used. Generation | occurrence | production of a bubble can be suppressed effectively and the increase in the air quantity accompanying the kneading | mixing time extension can be suppressed. As a result, there is no increase in the amount of air, and the amount of air entrainment can be stabilized.
特開2003-226565号公報JP 2003-226565 A
 一方、上記の特許文献1等に開示される一般的なポリオキシアルキレン系化合物の場合、下記の掲げる不具合を生じる可能性があった。具体的に説明すると、水硬性組成物用消泡剤として使用されるポリオキシアルキレン化合物は、低温時の水硬性組成物において、消泡剤の効果が低下する、さらには消泡効果が消失する問題があった。すなわち、低温時に消泡剤の添加量が増大する、さらには消泡剤の添加量を増大させても空気泡を抑制することができないという問題があった。この場合、消泡剤の添加量の増大に伴って水硬性組成物のコストが高くなることや、さらには空気泡を抑制できず、耐久性及び強度に優れた水硬性組成物を得ることが難しくなることがあった。 On the other hand, in the case of a general polyoxyalkylene compound disclosed in the above-mentioned Patent Document 1 or the like, there is a possibility of causing the following problems. Specifically, the polyoxyalkylene compound used as the antifoaming agent for the hydraulic composition is less effective in the antifoaming agent and further disappears in the hydraulic composition at low temperatures. There was a problem. That is, there is a problem that the amount of antifoam added increases at low temperatures, and even if the amount of antifoam added is increased, air bubbles cannot be suppressed. In this case, the cost of the hydraulic composition increases with an increase in the amount of antifoaming agent added, and further, it is impossible to suppress air bubbles, and a hydraulic composition excellent in durability and strength can be obtained. It was sometimes difficult.
 上記の特許文献1に示されたポリオキシアルキレン系化合物の場合、AE剤等により生じる空気泡の発生を効果的に抑制することができた。しかしながら、当該ポリオキシアルキレン系化合物は、低温時において十分な消泡性能を発揮できないことがあった。特に、練り混ぜ後の温度が10℃を下回ると、消泡性能が急激に低下し、消泡剤の添加量を増大させても空気泡を抑制することが困難となり、耐久性及び強度に優れた水硬性組成物を得ることが難しくなることがあった。 In the case of the polyoxyalkylene compound disclosed in Patent Document 1, the generation of air bubbles caused by the AE agent or the like could be effectively suppressed. However, the polyoxyalkylene compound sometimes fails to exhibit sufficient defoaming performance at low temperatures. In particular, when the temperature after kneading is less than 10 ° C., the defoaming performance is drastically lowered, and it is difficult to suppress air bubbles even when the amount of the defoaming agent is increased, and the durability and strength are excellent. It may be difficult to obtain a hydraulic composition.
 本願出願人は、上記課題を解決すべく、鋭意研究を重ねた結果、水硬性組成物のための消泡剤として使用されるポリオキシアルキレン系化合物において、ポリオキシアルキレン系化合物を構成するオキシエチレン基のモル比率及び、ポリオキシアルキレン系化合物を構成するオキシエチレン基と炭素数3~18のオキシエチレン基の総付加モル数を最適化することで、低温時において高い消泡性能を発揮する、水硬性組成物用消泡剤、及び当該水硬性組成物用消泡剤を含む水硬性組成物用添加剤、及びこれらの水硬性組成物用消泡剤等を含む水硬性組成物に係る発明を見出した。 As a result of intensive studies to solve the above problems, the applicant of the present application has determined that oxyethylene constituting the polyoxyalkylene compound in the polyoxyalkylene compound used as an antifoaming agent for the hydraulic composition. By optimizing the molar ratio of the group and the total number of moles added of the oxyethylene group constituting the polyoxyalkylene compound and the oxyethylene group having 3 to 18 carbon atoms, high defoaming performance is exhibited at low temperatures. Invention related to hydraulic composition including antifoaming agent for hydraulic composition, additive for hydraulic composition containing antifoaming agent for hydraulic composition, and antifoaming agent for hydraulic composition, etc. I found.
 そこで、本願発明は、上記実情に鑑み、低温時において特に高い消泡性能を発揮可能な水硬性組成物用消泡剤、水硬性組成物用添加剤、及び水硬性組成物の提供を課題とするものである。 Therefore, in view of the above circumstances, the present invention has an object to provide an antifoaming agent for a hydraulic composition, an additive for a hydraulic composition, and a hydraulic composition capable of exhibiting particularly high antifoaming performance at low temperatures. To do.
 本発明によれば、以下に掲げる水硬性組成物用消泡剤、水硬性組成物用添加剤、及び水硬性組成物が提供される。 According to the present invention, the following antifoaming agent for hydraulic composition, additive for hydraulic composition, and hydraulic composition are provided.
[1] 下記の一般式(1)によって表されるポリオキシアルキレン系化合物であって、
 第1条件: 0.02≦n/(n+m)<0.16、かつ、
 第2条件: 6≦n+m≦100の関係を満たす水硬性組成物用消泡剤。
 RO-[(EO)n/(AO)m]-H  ・・・(1)
(但し、Rは、炭素数8~30のアルキル基またはアルケニル基を示し、直鎖または分枝鎖のいずれかの構造を呈するもの。EOは、オキシエチレン基を示し、AOは、炭素数3~18のオキシアルキレン基を示す。n,mは、それぞれ平均付加モル数を示し、かつ、nは1以上、mは1以上である。更に、[(EO)n/(AO)m]は、nモルのEOとmモルのAOがブロック付加、若しくはランダム付加していることを示す。)
[1] A polyoxyalkylene compound represented by the following general formula (1):
First condition: 0.02 ≦ n / (n + m) <0.16, and
Second condition: An antifoaming agent for a hydraulic composition that satisfies the relationship of 6 ≦ n + m ≦ 100.
RO-[(EO) n / (AO) m] -H (1)
(However, R represents an alkyl group or alkenyl group having 8 to 30 carbon atoms, and has a linear or branched structure. EO represents an oxyethylene group, and AO represents 3 carbon atoms. Represents an oxyalkylene group of ˜18, n and m each represent an average addition mole number, n is 1 or more, m is 1 or more, and [(EO) n / (AO) m] is , N mol EO and m mol AO indicate block addition or random addition.)
[2] 水硬性組成物の練り混ぜ直後の温度である練り上がり温度が、3℃以上、15℃未満の範囲で使用可能な、[1]に記載の水硬性組成物用消泡剤。 [2] The antifoaming agent for a hydraulic composition according to [1], which can be used in a range where the kneading temperature, which is a temperature immediately after kneading the hydraulic composition, is 3 ° C. or more and less than 15 ° C.
[3] 前記一般式(1)におけるRは、炭素数14~22のアルキル基またはアルケニル基である、[1]または[2]に記載の水硬性組成物用消泡剤。 [3] The antifoaming agent for a hydraulic composition according to [1] or [2], wherein R in the general formula (1) is an alkyl group or alkenyl group having 14 to 22 carbon atoms.
[4] 前記一般式(1)におけるAOは、オキシプロピレン基である、[1]~[3]のいずれかに記載の水硬性組成物用消泡剤。 [4] The antifoaming agent for a hydraulic composition according to any one of [1] to [3], wherein AO in the general formula (1) is an oxypropylene group.
[5] 前記第2条件は、6≦n+m≦50の条件を更に満たす、[1]~[4]のいずれかに記載の水硬性組成物用消泡剤。 [5] The antifoaming agent for a hydraulic composition according to any one of [1] to [4], wherein the second condition further satisfies a condition of 6 ≦ n + m ≦ 50.
[6] [1]~[5]のいずれかに記載の水硬性組成物用消泡剤と、ポリカルボン酸系分散剤と、水とを必須成分とする水硬性組成物用添加剤。 [6] An additive for a hydraulic composition comprising the antifoaming agent for a hydraulic composition according to any one of [1] to [5], a polycarboxylic acid-based dispersant, and water as essential components.
[7] [1]~[5]のいずれかに記載の水硬性組成物用消泡剤と、ポリカルボン酸系分散剤と、セメントとを必須成分とする水硬性組成物。 [7] A hydraulic composition comprising the antifoaming agent for a hydraulic composition according to any one of [1] to [5], a polycarboxylic acid-based dispersant, and cement as essential components.
[8] [1]~[5]のいずれかに記載の水硬性組成物用消泡剤と、ポリカルボン酸系分散剤と、セメントと、細骨剤及び/または粗骨材を含有する骨材とを必須成分とする水硬性組成物。 [8] A bone containing the antifoaming agent for a hydraulic composition according to any one of [1] to [5], a polycarboxylic acid-based dispersant, cement, fine bone and / or coarse aggregate. A hydraulic composition comprising a material as an essential component.
 本発明の水硬性組成物用消泡剤によれば、低温時において高い消泡性能を発揮し、かつ常温時及び低温時の差を小さくできる。更に、当該水硬性組成物用消泡剤、若しくは水硬性組成物用消泡剤を含む水硬性組成物用添加剤を用いることで、耐久性及び強度に優れた水硬性組成物を創出することができる。 According to the antifoaming agent for a hydraulic composition of the present invention, a high defoaming performance is exhibited at a low temperature, and the difference between a normal temperature and a low temperature can be reduced. Furthermore, creating a hydraulic composition excellent in durability and strength by using the antifoaming agent for hydraulic composition or the additive for hydraulic composition containing the antifoaming agent for hydraulic composition. Can do.
 以下、本発明の水硬性組成物用消泡剤、水硬性組成物用添加剤、及び水硬性組成物の実施の形態について説明する。ここで、本発明の水硬性組成物用消泡剤(以下、単に「消泡剤」と称す。)、水硬性組成物用添加剤、及び水硬性組成物は、以下の実施形態に限定されるものではなく、本発明の範囲を逸脱しない限りにおいて、変更、修正、改良等を加え得るものである。 Hereinafter, embodiments of the antifoaming agent for hydraulic composition, the additive for hydraulic composition, and the hydraulic composition of the present invention will be described. Here, the antifoaming agent for hydraulic composition of the present invention (hereinafter simply referred to as “antifoaming agent”), the additive for hydraulic composition, and the hydraulic composition are limited to the following embodiments. However, changes, modifications, improvements and the like can be added without departing from the scope of the present invention.
1.消泡剤(水硬性組成物用消泡剤)
 本発明の一実施形態の消泡剤は、下記の一般式(1)によって表されるポリオキシアルキレン系化合物であり、
 第1条件: 0.02≦n/(n+m)<0.16、かつ、
 第2条件: 6≦n+m≦100
の関係を満たすものである。
 RO-[(EO)n/(AO)m]-H  ・・・(1)
1. Antifoaming agent (antifoaming agent for hydraulic composition)
The antifoaming agent of one embodiment of the present invention is a polyoxyalkylene compound represented by the following general formula (1):
First condition: 0.02 ≦ n / (n + m) <0.16, and
Second condition: 6 ≦ n + m ≦ 100
It satisfies the relationship.
RO-[(EO) n / (AO) m] -H (1)
 上記一般式(1)において、“R”は、炭素数8~30のアルキル基またはアルケニル基を示し、直鎖または分枝鎖のいずれかの構造を呈するものである。また、“EO”は、オキシエチレン基を示し、“AO”は、炭素数3~18のオキシアルキレン基を示している。一方、n,mは、それぞれ平均付加モル数を示し、かつ、nは1以上、mは1以上である。更に、[(EO)n/(AO)m]は、nモルのEOとmモルのAOがブロック付加、若しくはランダム付加していることを示している。 In the above general formula (1), “R” represents an alkyl group or alkenyl group having 8 to 30 carbon atoms, and exhibits a linear or branched structure. “EO” represents an oxyethylene group, and “AO” represents an oxyalkylene group having 3 to 18 carbon atoms. On the other hand, n and m each represent an average added mole number, n is 1 or more, and m is 1 or more. Furthermore, [(EO) n / (AO) m] indicates that n moles of EO and mmoles of AO are added in blocks or randomly.
 すなわち、本実施形態の消泡剤は、上記一般式(1)によって表されるポリオキシアルキレン系化合物であり、オキシエチレン基(EO)と、オキシアルキレン基(AO)がブロック付加、若しくはランダム付加することによって構成され、EO及びAOの平均付加モル数が、上記に示す第1条件及び第2条件をいずれも満たして構成されている。 That is, the antifoaming agent of this embodiment is a polyoxyalkylene compound represented by the above general formula (1), and an oxyethylene group (EO) and an oxyalkylene group (AO) are added in blocks or randomly. The average added mole number of EO and AO satisfies both the first condition and the second condition shown above.
 更に、本実施形態の消泡剤は、水硬性組成物の練り混ぜ直後の温度である「練り上がり温度」が、0℃以上、18℃未満、より好ましくは、3℃以上、15℃未満の範囲で使用可能なものである。すなわち、低温時における消泡性能に優れている。ここで、本明細書において、“低温(時)”とは、0℃以上、18℃未満の範囲と規定する。 Furthermore, the antifoaming agent of the present embodiment has a “kneading temperature” that is a temperature immediately after kneading the hydraulic composition of 0 ° C. or more and less than 18 ° C., more preferably 3 ° C. or more and less than 15 ° C. Can be used in a range. That is, it has excellent defoaming performance at low temperatures. Here, in this specification, “low temperature (hour)” is defined as a range of 0 ° C. or more and less than 18 ° C.
 ここで、一般式(1)におけるRは、炭素数8~30、より好ましくは炭素数14~22のアルキル基またはアルケニル基である。特に、Rはアルコールからヒドロキシ基を除いた残基を使用することができ、使用可能なアルコールは、特に限定されるものではなく、例えば、オクタノール、ノナオール、デカノール、ウンデカノール、ドデカノール、トリデカノール、テトラデカノール、ペンタデカノール、へキサデカノール、ヘプタデカノール、オクタデカノール、ノナデカノール、エイコサノール、ヘンエイコサノール、ドコサノール、トリコサノール、テトラコサノール、ペンタコサノール、ヘキサコサノール、ヘプタコサノール、オクタコサノール、ノナコサノールおよびトリアコンタノール等の直鎖アルカノール;2-エチルへキサノール、2-プロピルヘプタノール、2-ブチルオクタノール、1-メチルヘプタデカノール、2-ヘキシルオクタノール、2-へキシルデカノール、イソデカノール、イソトリデカノール、3,5,5-トリメチルヘキサノール等の分岐アルカノール;オクテノール、ノネノール、デセノール、ウンデセノール、ドデセノール、トリデセノール、テトラデセノール、ペンタデセノール、へキサデセノール、ペンタデセノール、ヘキサデセノール、ヘプタデセノール、オクタデセノール、ノナデセノール、エイセノール、ドコセノール、テトラコセノール、ペンタコセノール、ヘキサコセノール、ヘプタコセノール、オクタコセノール、ノナコセノールおよびトリアコンセノール等の直鎖アルケノール;2-エチルへキセノール、1-メチルヘプタデセノール、イソトリデセノールおよびイソオクタデセノール等の分岐アルケノール等が挙げられる。更に、Rとして使用されるアルコールとして、上記列挙した中から1種のみを使用、若しくは2種以上のアルコールを併用するものであっても構わない。 Here, R in the general formula (1) is an alkyl or alkenyl group having 8 to 30 carbon atoms, more preferably 14 to 22 carbon atoms. In particular, R may be a residue obtained by removing a hydroxy group from an alcohol, and usable alcohols are not particularly limited. For example, octanol, nonaol, decanol, undecanol, dodecanol, tridecanol, tetradecanol are usable. Nord, pentadecanol, hexadecanol, heptadecanol, octadecanol, nonadecanol, eicosanol, heneicosanol, docosanol, tricosanol, tetracosanol, pentacosanol, hexacosanol, heptacosanol, octacosanol, nonacosanol and triacon Linear alkanols such as butanol; 2-ethylhexanol, 2-propylheptanol, 2-butyloctanol, 1-methylheptadecanol, 2-hexyloctanol, 2 Branched alkanols such as hexyldecanol, isodecanol, isotridecanol, 3,5,5-trimethylhexanol; octenol, nonenol, decenol, undecenol, dodecenol, tridecenol, tetradecenol, pentadecenol, hexadecenol, pentadecenol, hexadecenol, heptadecenol, Linear alkenols such as octadecenol, nonadecenol, eisenol, docosenol, tetracosenol, pentacosenol, hexacosenol, heptacosenol, octacosenol, nonacosenol and triaconsenol; 2-ethylhexenol, 1-methylheptadecenol, isotridecenol and Examples include branched alkenols such as isooctadecenol. Furthermore, as alcohol used as R, you may use only 1 type from the said enumeration, or may use 2 or more types of alcohol together.
 更に、使用可能なアルコールの具体例を示すと、天然油脂由来の高級アルコール、カルコールシリーズ(花王)、コノールシリーズ(新日本理化)、ファインオキソコールシリーズ(日産化学工業)、ネオドールシリーズ(シェルケミカルズ)、SAFOLシリーズ(SASOL)、EXXALシリーズ(エクソン・モービル)等が挙げられる。 Specific examples of alcohols that can be used include higher-grade alcohols derived from natural fats and oils, the Calcoal series (Kao), the Conol series (New Nippon Rika), the Fine Oxocol series (Nissan Chemical Industries), the Neodol series ( Shell Chemicals), SAFOL series (SASOL), EXXAL series (Exxon Mobile) and the like.
 一方、一般式(1)におけるAO(オキシアルキレン基)は、炭素数3~18のオキシアルキレン基を表す。炭素数3~18のオキシアルキレン基としては、例えば、オキシプロピレン基、オキシブチレン基、オキシヘキシレン基、オキシオクチレン基、オキシスチレン基等を示すことができる。特に、AOをオキシプロピレン基とすることが好適である。これにより、低温時においてより高い消泡性能を発揮させることができる。 On the other hand, AO (oxyalkylene group) in the general formula (1) represents an oxyalkylene group having 3 to 18 carbon atoms. Examples of the oxyalkylene group having 3 to 18 carbon atoms include oxypropylene group, oxybutylene group, oxyhexylene group, oxyoctylene group, and oxystyrene group. In particular, AO is preferably an oxypropylene group. Thereby, higher defoaming performance can be exhibited at low temperatures.
 加えて、本実施形態の消泡剤において、一般式(1)における第2条件を6≦n+m≦50の条件を満たすものであってもよい。すなわち、前述した第2条件の範囲をより狭くしたものであっても構わない。第2条件の範囲を更に限定することで、低温時においてより高い消泡性能を発揮する優れた消泡剤を得ることができる。 In addition, in the antifoaming agent of this embodiment, the second condition in the general formula (1) may satisfy the condition of 6 ≦ n + m ≦ 50. That is, the range of the second condition described above may be narrower. By further limiting the range of the second condition, an excellent antifoaming agent that exhibits higher defoaming performance at low temperatures can be obtained.
2.水硬性組成物用添加剤、及び水硬性組成物
 上記に示した消泡剤を用いることにより、水硬性組成物用添加剤及び水硬性組成物を得ることができる。ここで、水硬性組成物用添加剤は、上記の消泡剤と共に、ポリカルボン酸系分散剤と、水とを必須成分として含むものである。これにより、低温時においても高い消泡性能を発揮可能な水硬性組成物用添加剤を得ることができる。一方、水硬性組成物は、係る水硬性組成物用添加剤に更にセメントを必須成分として含み、または更にセメントと骨材を必須成分として含むものである。なお、水硬性組成物用添加剤または水硬性組成物に含まれる水は周知であるため、ここでは詳細な説明は省略する。更に、水硬性組成物に含まれる骨材は、砂等の細骨材、及び/または砂利、砕石、水砕スラグ、再生骨材等の粗骨材等を適宜使用することができる。また、ポリカルボン酸系分散剤の詳細については、後述するため、ここでは説明を省略する。
2. Additive for hydraulic composition, and hydraulic composition By using the antifoaming agent shown above, the additive for hydraulic composition and the hydraulic composition can be obtained. Here, the additive for hydraulic compositions contains a polycarboxylic acid-based dispersant and water as essential components together with the antifoaming agent. Thereby, the additive for hydraulic compositions which can exhibit high defoaming performance also at the time of low temperature can be obtained. On the other hand, the hydraulic composition further includes cement as an essential component in the hydraulic composition additive, or further includes cement and aggregate as essential components. In addition, since the water contained in the additive for hydraulic compositions or the hydraulic composition is well-known, detailed description is abbreviate | omitted here. Furthermore, as the aggregate contained in the hydraulic composition, fine aggregates such as sand and / or coarse aggregates such as gravel, crushed stone, granulated slag, recycled aggregate, and the like can be used as appropriate. The details of the polycarboxylic acid-based dispersant will be described later, and thus the description thereof is omitted here.
3.消泡剤(ポリオキシアルキレン系化合物)の製造方法
 本実施形態の消泡剤(ポリオキシアルキレン系化合物)を製造する製造方法としては、特に限定されるものではなく、公知の製造方法で製造することができる。例えば、アルコールにアルキレンオキシドを付加することでポリオキシアルキレン系化合物を得ることができる。ここで、アルキレンオキシドを付加する際には、触媒を用いることができ、当該触媒としては、アルカリ金属およびアルカリ土類金属やそれらの水酸化物、アルコラート等のアルカリ触媒やルイス酸触媒、複合金属触媒を用いることが可能であり、好ましくはアルカリ触媒を用いることができる。
3. Production method of antifoaming agent (polyoxyalkylene compound) The production method for producing the antifoaming agent (polyoxyalkylene compound) of the present embodiment is not particularly limited, and is produced by a known production method. be able to. For example, a polyoxyalkylene compound can be obtained by adding an alkylene oxide to an alcohol. Here, when adding an alkylene oxide, a catalyst can be used. Examples of the catalyst include alkali catalysts such as alkali metals and alkaline earth metals, their hydroxides, alcoholates, Lewis acid catalysts, and composite metals. A catalyst can be used, and an alkali catalyst can be preferably used.
 使用可能なアルカリ触媒としては、例えば、ナトリウム、カリウム、ナトリウムカリウムアマルガム、水酸化ナトリウム、水酸化カリウム、ナトリウムハイドライド、ナトリウムメトキシド、カリウムメトキシド、ナトリウムエトキシド、カリウムエトキシド、カリウムブトキシド等を挙げることができ、好ましくは水酸化ナトリウム、水酸化カリウム、ナトリウムメトキシド、カリウムメトキシド、カリウムブトキシドである。 Usable alkali catalysts include, for example, sodium, potassium, sodium potassium amalgam, sodium hydroxide, potassium hydroxide, sodium hydride, sodium methoxide, potassium methoxide, sodium ethoxide, potassium ethoxide, potassium butoxide and the like. Preferred are sodium hydroxide, potassium hydroxide, sodium methoxide, potassium methoxide, potassium butoxide.
 一方、使用可能なルイス酸触媒としては、例えば、四塩化錫、三フッ化ホウ素、三フッ化ホウ素ジエチルエーテル錯体、三フッ化ホウ素ジn-ブチルエーテル錯体、三フッ化ホウ素テトラヒドロフラン錯体、三フッ化ホウ素フェノール錯体、三フッ化ホウ素酢酸錯体等の三フッ化ホウ素化合物などが挙げられる。 On the other hand, usable Lewis acid catalysts include, for example, tin tetrachloride, boron trifluoride, boron trifluoride diethyl ether complex, boron trifluoride di-n-butyl ether complex, boron trifluoride tetrahydrofuran complex, and trifluoride. Examples thereof include boron trifluoride compounds such as boron phenol complex and boron trifluoride acetic acid complex.
 これらの触媒は、付加反応後に中和し、除去することも可能であり、一方、そのまま含有したままにしても構わない。触媒を中和する場合は、周知の手法により行うことが可能である。例えば、触媒がアルカリ性触媒の場合、中和剤として塩酸、硫酸、メタンスルホン酸、リン酸、酢酸、乳酸、クエン酸、コハク酸等の酸や、珪酸アルミニウム、珪酸マグネシウム等の珪酸塩、活性白土、酸性白土、シリカゲル、酸性イオン交換樹脂等の吸着剤を用いることができる。 These catalysts can be neutralized and removed after the addition reaction, but may be left as they are. When neutralizing a catalyst, it can be performed by a well-known method. For example, when the catalyst is an alkaline catalyst, the neutralizing agent includes hydrochloric acid, sulfuric acid, methanesulfonic acid, phosphoric acid, acetic acid, lactic acid, citric acid, succinic acid and other acids, silicates such as aluminum silicate and magnesium silicate, activated clay Adsorbents such as acidic clay, silica gel, and acidic ion exchange resin can be used.
 更に、中和について具体的に説明すると、市販の吸着剤としては、例えば、キョーワード600、700(それぞれ商品名:協和化学工業)、ミズカライフP-1、P-1S、P-1G、F-1G(それぞれ商品名:水澤化学工業)、トミタ-AD600、700(それぞれ商品名:富田製薬)等の珪酸塩;ダイヤイオン(商品名:三菱化学)、アンバーリスト、アンバーライト、ダウエックス(それぞれ商品名:ダウケミカル)等のイオン交換樹脂等を用いることができる。これらの中和剤を1種のみ使用する、若しくは2種以上を併用するものであっても構わない。 Further, the neutralization will be specifically described. Examples of commercially available adsorbents include KYOWARD 600 and 700 (trade names: Kyowa Chemical Industry, respectively), Mizuka Life P-1, P-1S, P-1G, F Silicates such as -1G (each trade name: Mizusawa Chemical Industry), Tomita-AD600, 700 (each trade name: Tomita Pharmaceutical), Diaion (trade name: Mitsubishi Chemical), Amberlist, Amberlite, Dowex (each An ion exchange resin such as a trade name: Dow Chemical) can be used. These neutralizing agents may be used alone or in combination of two or more.
触媒の中和によって生成した中和塩(中和生成物)は、更に固液分離することができる。中和塩の固液分離の方法としては、例えば、周知の濾過や遠心分離等の手法を用いることができる。ここで、濾過による固液分離は、例えば、濾紙、濾布、カートリッジフィルター、セルロースとポリエステルとの2層フィルター、金属メッシュ型フィルター、金属焼結型フィルター等を用いて、減圧または加圧下で温度20~140℃の条件下で実施することができる。一方、遠心分離による固液分離は、例えば、デカンターや遠心清澄機等の遠心分離器を用いて実施することができる。なお、必要に応じて、固液分離前の溶液100質量部に対して水を1~30質量部程度添加することもできる。上記固液分離として、特に濾過を行う際には、濾過助剤を使用すると濾過速度が向上するのでより好適である。 The neutralized salt (neutralized product) generated by neutralization of the catalyst can be further solid-liquid separated. As a method for solid-liquid separation of the neutralized salt, for example, a known technique such as filtration or centrifugation can be used. Here, solid-liquid separation by filtration is performed under reduced pressure or pressure using, for example, a filter paper, a filter cloth, a cartridge filter, a two-layer filter of cellulose and polyester, a metal mesh filter, a metal sintered filter, and the like. The reaction can be carried out at 20 to 140 ° C. On the other hand, solid-liquid separation by centrifugation can be carried out using a centrifugal separator such as a decanter or a centrifugal clarifier. If necessary, about 1 to 30 parts by mass of water can be added to 100 parts by mass of the solution before solid-liquid separation. As the solid-liquid separation, particularly when filtration is performed, it is more preferable to use a filter aid because the filtration rate is improved.
 濾過に使用される濾過助剤としては、特に限定されるものではなく、例えば、セライト、ハイフロースーパーセル、セルピュアの各シリーズ(商品名:Advanced  Minerals  Corporation)、シリカ#645、シリカ#600H、シリカ#600S、シリカ#300S、シリカ#100F(それぞれ商品名:中央シリカ)、ダイカライト(商品名:グレフコ)等の珪藻土;ロカヘルプ(商品名:三井金属鉱業)、トプコ(商品名:昭和化学)等のパーライト;KCフロック(商品名:日本製紙)、ファイブラセル(Advanced  Minerals  Corporation)等のセルロース系濾過助剤;サイロピュート(商品名:富士シリシア化学)等のシリカゲル等が挙げられる。また、上記の濾過助剤を1種のみ使用する、若しくは2種以上を併用するものであっても構わない。 The filter aid used for the filtration is not particularly limited. For example, each series of Celite, High Flow Supercell, and Cell Pure (trade names: Advanced Minalals Corporation), silica # 645, silica # 600H, silica # Diatomite such as 600S, Silica # 300S, Silica # 100F (Product name: Central Silica), Dicalite (Product name: Grefco), LocaHelp (Product name: Mitsui Mining), Topco (Product name: Showa Chemical), etc. Perlite; Cellulose-based filter aids such as KC Flock (trade name: Nippon Paper Industries) and Fibracel (Advanced Minerals Corporation); and silica gels such as silopute (trade name: Fuji Silysia Chemical). Further, only one type of the above-mentioned filter aid may be used, or two or more types may be used in combination.
 更に、ポリカルボン酸系分散剤は公知のものを使用することができる。例えば、下記一般式(2)で表される単量体と、不飽和カルボン酸系単量体とを含んでなる共重合体が挙げられる。 Furthermore, known polycarboxylic acid dispersants can be used. For example, a copolymer comprising a monomer represented by the following general formula (2) and an unsaturated carboxylic acid monomer can be mentioned.
    R-O-A-R2  ・・・(2)
(但し、一般式(2)において、Rは炭素数2~5のアルケニル基、または炭素数3または4の不飽和アシル基を表し、Aは炭素原子数2~4のオキシアルキレン基の1種または2種以上で構成された平均付加モル数1~500個の(ポリ)オキシアルキレン単位であり、Rは水素原子、または炭素数1~22のアルキル基又は炭素数1~22の脂肪族アシル基を示す。)
R 1 —O—A—R 2 (2)
(In the general formula (2), R 1 represents an alkenyl group having 2 to 5 carbon atoms, or an unsaturated acyl group having 3 or 4 carbon atoms, and A represents 1 of an oxyalkylene group having 2 to 4 carbon atoms. (Poly) oxyalkylene units having an average addition mole number of 1 to 500 composed of seeds or two or more kinds, and R 2 is a hydrogen atom, an alkyl group having 1 to 22 carbon atoms or a fat having 1 to 22 carbon atoms Represents an acyl group.)
不飽和カルボン酸系単量体としては、モノカルボン酸系単量体として(メタ)アクリル酸、クロトン酸等およびこれらの塩、ジカルボン酸系単量体としてマレイン酸、イタコン酸、フマル酸等のおよびその塩がある。なかでも(メタ)アクリル酸、マレイン酸およびこれらの塩が好ましい。塩については特に制限するものではないが、ナトリウムやカリウム等のアルカリ金属塩、マグネシウムやカルシウム等のアルカリ土類金属塩、アルミニウムや鉄との金属塩、アンモニウム塩、アミン塩等が挙げられる。 As unsaturated carboxylic acid monomers, monocarboxylic acid monomers such as (meth) acrylic acid, crotonic acid and their salts, and dicarboxylic acid monomers such as maleic acid, itaconic acid, fumaric acid, etc. And its salts. Of these, (meth) acrylic acid, maleic acid and salts thereof are preferred. The salt is not particularly limited, and examples thereof include alkali metal salts such as sodium and potassium, alkaline earth metal salts such as magnesium and calcium, metal salts with aluminum and iron, ammonium salts, and amine salts.
 共重合体は、上記の単量体、及び、不飽和カルボン酸系単量体以外に、任意の適切な単量体(第三の単量体)を反応させて共重合体を得ても良い。この際、第三の単量体は、例えば、(メタ)アリルスルホン酸およびその塩、(メタ)アクリルアミド、アクリロニトリル、(メタ)アクリル酸エステル等を用いることができる。 The copolymer may be obtained by reacting any appropriate monomer (third monomer) in addition to the above-mentioned monomer and unsaturated carboxylic acid monomer. good. In this case, for example, (meth) allylsulfonic acid and its salt, (meth) acrylamide, acrylonitrile, (meth) acrylic acid ester and the like can be used as the third monomer.
 更に、ポリカルボン酸系分散剤は公知の方法で製造することができる。また、共重合体は、公知の方法で製造することができる。例えば、共重合体は、ラジカル重合にて合成され、上記の単量体、不飽和カルボン酸系単量体、及び第三の単量体と、ラジカル開始剤とを混合(加熱)することにより得られる。使用するラジカル開始剤としては、過硫酸カリウム、過硫酸アンモニウム等の過硫酸塩、過酸化水素、2,2-アゾビス(2-アミジノプロパン)二塩酸塩、アゾビスイソブチロニトリル等が挙げられる。これらは、亜硫酸塩やL-アスコルビン酸等の還元性物質、更にはアミン等と組み合わせ、レドックス開始剤として用いることもできる。また得られる共重合体の質量平均分子量を所望の範囲とするため、2-メルカプトエタノール、2-メルカプトプロピオン酸、3-メルカプトプロピオン酸、チオグリコール酸、メルカプトエタノール、チオグリセリン等の連鎖移動剤を使用することもできる。また、重合は溶媒に水や有機溶媒を用いても良く、無溶媒でも良い。 Furthermore, the polycarboxylic acid-based dispersant can be produced by a known method. The copolymer can be produced by a known method. For example, the copolymer is synthesized by radical polymerization, and the above monomer, unsaturated carboxylic acid monomer, and third monomer are mixed (heated) with a radical initiator. can get. Examples of the radical initiator used include persulfates such as potassium persulfate and ammonium persulfate, hydrogen peroxide, 2,2-azobis (2-amidinopropane) dihydrochloride, azobisisobutyronitrile and the like. These can also be used as a redox initiator in combination with a reducing substance such as sulfite or L-ascorbic acid, or an amine. In order to bring the mass average molecular weight of the resulting copolymer into a desired range, a chain transfer agent such as 2-mercaptoethanol, 2-mercaptopropionic acid, 3-mercaptopropionic acid, thioglycolic acid, mercaptoethanol, thioglycerin and the like is used. It can also be used. In the polymerization, water or an organic solvent may be used as a solvent, or no solvent may be used.
 以下、本発明の消泡剤、当該消泡剤を含む水硬性組成物について、下記の実施例等に基づいて説明する。なお、本発明の消泡剤及び水硬性組成物は、下記の実施例に限定されるものではない。なお、消泡剤を製造するための具体的な方法(付加反応等)の条件については、既に説明を行ったため、ここでは詳細な説明は省略する。 Hereinafter, the antifoaming agent of the present invention and the hydraulic composition containing the antifoaming agent will be described based on the following examples. In addition, the antifoamer and hydraulic composition of this invention are not limited to the following Example. In addition, since it already demonstrated about the conditions of the specific method (addition reaction etc.) for manufacturing an antifoamer, detailed description is abbreviate | omitted here.
1.消泡剤(ポリオキシアルキレン系化合物)の合成
 始めに、一般式(1)におけるRとしてアルコールを使用し、消泡剤(ポリオキシアルキレン系化合物)を合成した。まず、攪拌機、圧力計、及び温度計を備えた圧力容器の中に、アルコールA1(「アンジェコール85AN(商品名:新日本理化)」)128.3gおよび水酸化カリウム0.9gを投入した。アルコールA1(「アンジェコール85AN」)の融点は、約11℃であり、20℃前後の常温では液体の状態にある。
1. Synthesis of Antifoaming Agent (Polyoxyalkylene Compound) First, an alcohol was used as R in the general formula (1) to synthesize an antifoaming agent (polyoxyalkylene compound). First, 128.3 g of alcohol A1 (“Angekor 85AN (trade name: Shin Nippon Rika)”) and 0.9 g of potassium hydroxide were put into a pressure vessel equipped with a stirrer, a pressure gauge, and a thermometer. The melting point of alcohol A1 (“Angekor 85AN”) is about 11 ° C., and it is in a liquid state at room temperature around 20 ° C.
 この状態で、脱水処理を行った後、圧力容器内の反応系を110±5℃に維持しながらエチレンオキサイド87.1gを0.4MPaのゲージ圧にて1時間かけて圧入し、その後2時間の熟成を行った。更に、上記反応系を135±5℃に維持しながらプロピレンオキサイド706.5gを0.4MPaのゲージ圧にて5時間かけて圧入した後、2時間熟成して反応を終了した。 In this state, after dehydration treatment, 87.1 g of ethylene oxide was injected at a gauge pressure of 0.4 MPa over 1 hour while maintaining the reaction system in the pressure vessel at 110 ± 5 ° C., and then for 2 hours. Aged. Further, while maintaining the above reaction system at 135 ± 5 ° C., 706.5 g of propylene oxide was injected at a gauge pressure of 0.4 MPa over 5 hours, and then aged for 2 hours to complete the reaction.
 その後、吸着剤として「キョーワード600(商品名:共和化学工業)」を用いて中和処理を行い、濾別精製し、精製処理物を得た。この精製処理物は、NMR及びゲルパーミエーションクロマトグラフィー(ポリスチレン換算の質量平均分子量)の分析結果より、ラウリルアルコール1.0モルにエチレンオキサイド4.1モル、プロピレンオキサイド2.2モルを順に付加した消泡剤af-1(ポリオキシアルキレン系化合物)である。NMR及びゲルパーミエーションクロマトグラフィーの測定条件を下記に示す。
<測定条件>
(1)NMR
装置:Varian Mercury 300(300MHz)
核種:1H、13C
溶媒:CDCl3
 
(2)ゲルパーミエーションクロマトグラフィー
装置:HLC-8120GPC(東ソー)
カラム:TSK  gel  Super  H4000+TSK  gel  Super  H3000+TSK  gel  Super  H2000(東ソー)
検出器:示差屈折計(RI)
溶離液:テトラヒドロフラン
流量:0.5mL/分
カラム温度:40℃
試料濃度:試料濃度0.5質量%の溶離液溶液
標準物質:ポリスチレン(東ソー)
Thereafter, neutralization treatment was performed using “KYOWARD 600 (trade name: Kyowa Chemical Industry)” as an adsorbent, followed by filtration and purification to obtain a purified product. From the analysis results of NMR and gel permeation chromatography (mass average molecular weight in terms of polystyrene), the purified product was added with 4.1 mol of ethylene oxide and 2.2 mol of propylene oxide in order to 1.0 mol of lauryl alcohol. Antifoaming agent af-1 (polyoxyalkylene compound). The measurement conditions of NMR and gel permeation chromatography are shown below.
<Measurement conditions>
(1) NMR
Apparatus: Varian Mercury 300 (300 MHz)
Nuclide: 1H, 13C
Solvent: CDCl3

(2) Gel permeation chromatography device: HLC-8120GPC (Tosoh)
Column: TSK gel Super H4000 + TSK gel Super H3000 + TSK gel Super H2000 (Tosoh)
Detector: Differential refractometer (RI)
Eluent: Tetrahydrofuran Flow rate: 0.5 mL / min Column temperature: 40 ° C
Sample concentration: Eluent solution standard material with sample concentration of 0.5 mass%: Polystyrene (Tosoh)
 使用するアルコールA1~A4の種類、アルキレンオキシド(オキシプロピレン基)、付加反応における付加順序、及び付加量等を変化させ、下記に示す表1の条件に沿って、上記消泡剤af-1の合成と同様の処理を実施し、各種の消泡剤af-2~af-6,af-e1,af-e2を合成した。消泡剤の合成に使用したアルコールA1~A4についての詳細な特性や性状(直鎖/分枝鎖、飽和/不飽和、及び炭素数等)の詳細をまとめたものを下記の表2に示す。 By changing the types of alcohols A1 to A4 used, alkylene oxide (oxypropylene group), addition order in addition reaction, addition amount, etc., the antifoaming agent af-1 was changed according to the conditions shown in Table 1 below. The same treatment as in the synthesis was performed to synthesize various antifoaming agents af-2 to af-6, af-e1, and af-e2. Table 2 below summarizes the detailed characteristics and properties (linear / branched, saturated / unsaturated, and carbon number, etc.) of alcohols A1 to A4 used in the synthesis of the antifoaming agent. .
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 上記表1において、消泡剤af-1~af-6、本発明の消泡剤における第1条件及び第2条件をいずれも満たして合成されたものである。これに対し、消泡剤af-e1,af-e2は、第1条件から逸脱して合成されたものである。 In Table 1 above, the antifoaming agents af-1 to af-6 and the first and second conditions in the antifoaming agent of the present invention were both satisfied. On the other hand, antifoaming agents af-e1 and af-e2 are synthesized deviating from the first condition.
2.ポリカルボン酸系分散剤に用いる共重合体の合成と分散剤の製造
(1)製造例1(分散剤SP-1の製造)
 イオン交換水140.1g、α-メタクリロイル-ω-メトキシ-ポリ(n=9)オキシエチレン163.0g、メタクリル酸28.8g、3-メルカプトプロピオン酸3.8g、30%水酸化ナトリウム水溶液9.9gを温度計、撹拌機、滴下ロート、窒素導入管を備えた反応容器に仕込み、攪拌しながら均一に溶解した後、雰囲気を窒素置換し、反応系の温度を温水浴にて60℃とした。次に3.0%過硫酸ナトリウム水溶液63.9gを加え重合反応を開始した。2時間後、3.0%過硫酸ナトリウム水溶液28.8gを加え2時間60℃を維持し、重合反応を終了した。その後、30%水酸化ナトリウム水溶液を加えpH8に調整し、イオン交換水にて濃度を20%に調整した分散剤を(SP-1)とした。
2. Synthesis of copolymer used for polycarboxylic acid-based dispersant and production of dispersant (1) Production Example 1 (Production of Dispersant SP-1)
140.1 g of ion-exchanged water, 163.0 g of α-methacryloyl-ω-methoxy-poly (n = 9) oxyethylene, 28.8 g of methacrylic acid, 3.8 g of 3-mercaptopropionic acid, 30% aqueous sodium hydroxide solution 9. 9 g was charged into a reaction vessel equipped with a thermometer, a stirrer, a dropping funnel, and a nitrogen introduction tube, dissolved uniformly while stirring, and then the atmosphere was replaced with nitrogen, and the temperature of the reaction system was adjusted to 60 ° C. in a hot water bath. . Next, 63.9 g of a 3.0% aqueous sodium persulfate solution was added to initiate the polymerization reaction. Two hours later, 28.8 g of 3.0% aqueous sodium persulfate solution was added and maintained at 60 ° C. for 2 hours to complete the polymerization reaction. Then, 30% aqueous sodium hydroxide solution was added to adjust the pH to 8, and the dispersant adjusted to 20% with ion-exchanged water was designated as (SP-1).
(2)製造例2(分散剤SP-2の製造)  
 イオン交換水209.2g、α-メタクリロイル-ω-メトキシ-ポリ(n=45)オキシエチレン181.9g、メタクリル酸15.8g、3-メルカプトプロピオン酸2.0gを温度計、撹拌機、滴下ロート、窒素導入管を備えた反応容器に仕込み、攪拌しながら均一に溶解した後、雰囲気を窒素置換し、反応系の温度を温水浴にて60℃とした。次に1.0%過酸化水素水溶液27.7gを2.5時間かけて滴下した。その後、1.0%過酸化水素水溶液7.1gを3.5時間かけて滴下し、重合反応を終了した。その後、30%水酸化ナトリウム水溶液を加えpH9に調整し、イオン交換水にて濃度を20%に調整した分散剤を(SP-2)とした。
(2) Production Example 2 (Production of Dispersant SP-2)
209.2 g of ion-exchanged water, 181.9 g of α-methacryloyl-ω-methoxy-poly (n = 45) oxyethylene, 15.8 g of methacrylic acid, 2.0 g of 3-mercaptopropionic acid, thermometer, stirrer, dropping funnel The mixture was charged into a reaction vessel equipped with a nitrogen introduction tube and dissolved uniformly with stirring, the atmosphere was replaced with nitrogen, and the temperature of the reaction system was adjusted to 60 ° C. in a warm water bath. Next, 27.7 g of a 1.0% aqueous hydrogen peroxide solution was added dropwise over 2.5 hours. Thereafter, 7.1 g of a 1.0% aqueous hydrogen peroxide solution was added dropwise over 3.5 hours to complete the polymerization reaction. Thereafter, 30% aqueous sodium hydroxide solution was added to adjust the pH to 9, and the dispersant adjusted to a concentration of 20% with ion-exchanged water was designated as (SP-2).
(3)製造例3(分散剤SP-3の製造)
 イオン交換水82.6g、α-メタリル-ω-ヒドロキシ-ポリ(n=113)オキシエチレン175.7gを温度計、撹拌機、滴下ロート、窒素導入管を備えた反応容器に仕込み、攪拌しながら均一に溶解した後、雰囲気を窒素置換し、反応系の温度を温水浴にて60℃とした。次に10.0%過酸化水素水溶液9.8gを3.0時間かけて滴下し、それと同時にイオン交換水97.6gにアクリル酸11.7g、ヒドロキシエチルアクリレート7.8gを溶解させた水溶液を3.0時間かけて滴下し、それと同時にイオン交換7.0gに3-メルカプトプロピオン酸0.8g、アスコルビン酸1.0gを溶解させた水溶液を4.0時間かけて滴下した。その後0.5時間60℃を維持し、重合反応を終了した。その後、30%水酸化ナトリウム水溶液を加えpH5に調整し、イオン交換水にて濃度を20%に調整した分散剤を(SP-3)とした。
(3) Production Example 3 (Production of Dispersant SP-3)
Charge 82.6 g of ion-exchanged water and 175.7 g of α-methallyl-ω-hydroxy-poly (n = 113) oxyethylene into a reaction vessel equipped with a thermometer, stirrer, dropping funnel and nitrogen introducing tube while stirring. After uniformly dissolving, the atmosphere was replaced with nitrogen, and the temperature of the reaction system was set to 60 ° C. in a warm water bath. Next, 9.8 g of 10.0% hydrogen peroxide aqueous solution was dropped over 3.0 hours, and at the same time, an aqueous solution in which 11.7 g of acrylic acid and 7.8 g of hydroxyethyl acrylate were dissolved in 97.6 g of ion-exchanged water. The solution was added dropwise over 3.0 hours, and at the same time, an aqueous solution prepared by dissolving 0.8 g of 3-mercaptopropionic acid and 1.0 g of ascorbic acid in 7.0 g of ion exchange was added dropwise over 4.0 hours. Thereafter, the temperature was maintained at 60 ° C. for 0.5 hours to complete the polymerization reaction. Then, 30% aqueous sodium hydroxide solution was added to adjust the pH to 5, and the dispersant adjusted to a concentration of 20% with ion-exchanged water was designated as (SP-3).
 分散剤の質量平均分子量は、下記に示す測定条件に従ってゲルパーミエーションクロマトグラフィーにて測定した。
<測定条件>
 装置:Shodex GPC-101(昭和電工)
 カラム:OHpak SB-806M HQ+SB-806M HQ(昭和電工)
 検出器:示差屈折計(RI)
 溶離液:50mM硝酸ナトリウム水溶液
 流量:0.7mL/分
 カラム温度:40℃
 試料濃度:試料濃度0.5質量%の溶離液溶液
 標準物質:ポリエチレングリコール、ポリエチレンオキサイド(アジレント)
The mass average molecular weight of the dispersant was measured by gel permeation chromatography according to the measurement conditions shown below.
<Measurement conditions>
Equipment: Shodex GPC-101 (Showa Denko)
Column: OHpak SB-806M HQ + SB-806M HQ (Showa Denko)
Detector: Differential refractometer (RI)
Eluent: 50 mM aqueous sodium nitrate flow rate: 0.7 mL / min Column temperature: 40 ° C.
Sample concentration: Eluent solution with sample concentration of 0.5% by mass Standard substances: Polyethylene glycol, polyethylene oxide (Agilent)
 各製造例1~3によって製造された分散剤SP-1~SP-3から水を除去し、重水を用いて5%の濃度となるように溶液を調整し、300MHzのNMRにて測定を行った。これにより、それぞれの単量体が重合し、共重合体となっていることが確認された。製造例1~5によって製造された各分散剤SP-1~SP-3に用いた各成分(成分A、成分B(成分B1、成分B2))の種類と、それぞれの質量(%)、及び上記によって測定された各分散剤SP-1~SP-3の質量平均分子量、及びpHの値を下記の表3に示す。 Water was removed from the dispersants SP-1 to SP-3 produced in each of Production Examples 1 to 3, and the solution was adjusted to a concentration of 5% using heavy water, and measured by 300 MHz NMR. It was. Thereby, it was confirmed that each monomer was polymerized and became a copolymer. Types of each component (component A, component B (component B1, component B2)) used in each of the dispersants SP-1 to SP-3 produced in Production Examples 1 to 5, their respective masses (%), and The mass average molecular weights and pH values of the dispersants SP-1 to SP-3 measured as described above are shown in Table 3 below.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
 なお、上記表3中の記載において、下記用語は、以下の意味を示す。
 L-1:α-メタクリロイル-ω-メトキシ-ポリ(n=9)オキシエチレン
 L-2:α-メタクリロイル-ω-メトキシ-ポリ(n=45)オキシエチレン
 L-3:α-メタリル-ω-ヒドロキシ-ポリ(n=113)オキシエチレン
 L-4:ヒドロキシエチルアクリレート
 M-1:メタクリル酸
 M-2:アクリル酸
In the description in Table 3 above, the following terms have the following meanings.
L-1: α-methacryloyl-ω-methoxy-poly (n = 9) oxyethylene L-2: α-methacryloyl-ω-methoxy-poly (n = 45) oxyethylene L-3: α-methallyl-ω- Hydroxy-poly (n = 113) oxyethylene L-4: Hydroxyethyl acrylate M-1: Methacrylic acid M-2: Acrylic acid
3.消泡剤による消泡性能の効果
 次に、合成された各種の消泡剤af-1等(ポリオキシアルキレン系化合物)の消泡性能の効果を確認した。始めに、下記に示す通り、コンクリート組成物の調製を行った。
3. Next, the effect of the defoaming performance of the various antifoaming agents af-1 and the like (polyoxyalkylene compounds) synthesized was confirmed. First, a concrete composition was prepared as shown below.
(1)コンクリート組成物の調製
 それぞれの材料は、目標とする練り上がり温度となるように温度調整をしたものを使用した。55Lの強制二軸ミキサーに普通ポルトランドセメント(太平洋セメント、宇部三菱セメント、住友大阪セメント。ここで上記3銘柄を等量混合したもの、比重=3.16)と、骨材として、細骨材(大井川水系砂、比重=2.58)及び粗骨材(岡崎産砕石、比重=2.66)をそれぞれ表4に示す配合割合で順次投入し、10秒間の空練りを実施した後、スランプが18±2.5cmとなるように、表3に記載のポリカルボン酸系分散剤SP-1,SP-2と、AE剤として「AE-300(商品名:竹本油脂)」を、セメントに対して0.0025質量%、表1記載の消泡剤af-1~af-6,af-e1,af-e2を下記表6に示す通りの種類で、添加量を調整して練り混ぜ水と共に投入し、90秒間の練り混ぜを実施した。ここで、消泡剤af-1等とポリカルボン酸系分散剤SP-1等は、練り混ぜ水の一部として見なしている。また、同様に表5に示す配合割合で、表3記載のポリカルボン酸系分散剤SP-3と表1記載の消泡剤af-1~af-6,af-e1,af-e2を下記表7に示す通りの種類で、練り混ぜを実施した。
(1) Preparation of concrete composition Each material used what adjusted temperature so that it might become the target kneading temperature. 55L forced biaxial mixer and ordinary Portland cement (Pacific Cement, Ube Mitsubishi Cement, Sumitomo Osaka Cement. Equal mixing of the above three brands, specific gravity = 3.16), and fine aggregate ( Oikawa water sand, specific gravity = 2.58) and coarse aggregate (Okazaki crushed stone, specific gravity = 2.66) were sequentially added at the blending ratios shown in Table 4, and after 10 seconds of air kneading, slump The polycarboxylic acid dispersants SP-1 and SP-2 shown in Table 3 and “AE-300 (trade name: Takemoto Yushi)” as the AE agent are applied to the cement so as to be 18 ± 2.5 cm. 0.0025% by mass, the antifoaming agents af-1 to af-6, af-e1, af-e2 shown in Table 1 are of the types shown in Table 6 below, adjusted in addition amount and mixed with water The mixture was added and kneaded for 90 seconds. Here, the antifoaming agent af-1 and the like and the polycarboxylic acid dispersant SP-1 and the like are regarded as a part of the kneaded water. Similarly, the polycarboxylic acid-based dispersant SP-3 shown in Table 3 and the antifoaming agents af-1 to af-6, af-e1, and af-e2 shown in Table 1 at the blending ratios shown in Table 5 are as follows. Kneading was carried out with the types shown in Table 7.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
(2)消泡性能の効果
 練り混ぜ直後のコンクリート組成物について、JIS-A1128に準拠して「空気量(%)」を測定した。空気量(%)は水硬性組成物における容積%を示している。更に、上記空気量(%)の測定と同時に、JIS-A1101に準拠して「スランプ(cm)」を測定した。更に,上記空気量(%)の測定と同時に、JIS-A1156に準拠して練り混ぜ直後の温度を測定した。これらの空気量(%)及び練り混ぜ直後の温度により、低温時の消泡剤の消泡性能の効果を確認した。測定結果を下記表6及び表7に示す。
(2) Effect of defoaming performance The “air content (%)” of the concrete composition immediately after mixing was measured in accordance with JIS-A1128. The amount of air (%) indicates the volume% in the hydraulic composition. Further, simultaneously with the measurement of the air amount (%), “slump (cm)” was measured according to JIS-A1101. Furthermore, simultaneously with the measurement of the air amount (%), the temperature immediately after kneading was measured according to JIS-A1156. The effect of the defoaming performance of the antifoaming agent at low temperatures was confirmed by the amount of air (%) and the temperature immediately after kneading. The measurement results are shown in Tables 6 and 7 below.
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000007
 消泡性能の効果を比較するため、消泡剤の添加量は配合ごとに固定した。これによると、本発明における第1条件及び第2条件を満たす消泡剤af-1~af-6は、いずれも練り混ぜ直後の温度が5℃或いは12℃といった低温時に、良好な消泡効果を発揮することが確認された。特に、練り混ぜ直後の温度が5℃のより低い条件の時であっても良好な消泡性能を発揮することが示された。これに対し、比較のために合成された消泡剤af-e1,af-e2を使用した場合、特に練り混ぜ温度が5℃の低い条件の時に、空気量(%)が高くなることが示された(比較例1,2,4,5)。なお、練り混ぜ温度が12℃の条件の時には、空気量(%)の値が若干改善されるものの、いずれにおいても低い消泡性能を示すものとなった(比較例3,6)。すなわち、本発明の消泡剤は、水硬性組成物の必須成分の一つとして使用した場合において、特に低温時における高い消泡性能を発揮することが確認された。 In order to compare the effect of antifoaming performance, the amount of antifoaming agent added was fixed for each formulation. According to this, the antifoaming agents af-1 to af-6 satisfying the first condition and the second condition in the present invention all have a good defoaming effect when the temperature immediately after kneading is as low as 5 ° C or 12 ° C. It was confirmed that In particular, it was shown that good defoaming performance was exhibited even when the temperature immediately after kneading was lower than 5 ° C. On the other hand, when the antifoaming agents af-e1 and af-e2 synthesized for comparison are used, it is shown that the air amount (%) increases particularly when the mixing temperature is low at 5 ° C. (Comparative Examples 1, 2, 4, 5). When the kneading temperature was 12 ° C., the value of air amount (%) was slightly improved, but in all cases, low defoaming performance was exhibited (Comparative Examples 3 and 6). That is, it was confirmed that the antifoaming agent of the present invention exhibits high antifoaming performance particularly at low temperatures when used as one of the essential components of the hydraulic composition.
 本発明の水硬性組成物用消泡剤によれば、水硬性組成物を調製する際の消泡剤として使用することができる。更に、本発明の水硬性組成物用添加剤によれば、水硬性組成物を調製する際の添加剤として使用することができる。本発明の水硬性組成物は、低温時において高い消泡性能を発揮可能な消泡剤を用いることで、種々の建築物や建築部材の建築部材において有益に利用することができる。 The antifoaming agent for a hydraulic composition of the present invention can be used as an antifoaming agent when preparing a hydraulic composition. Furthermore, according to the additive for hydraulic compositions of the present invention, it can be used as an additive when preparing a hydraulic composition. The hydraulic composition of the present invention can be beneficially used in various buildings and building members of building members by using an antifoaming agent that can exhibit high defoaming performance at low temperatures.

Claims (8)

  1.  下記の一般式(1)によって表されるポリオキシアルキレン系化合物であって、
     第1条件: 0.02≦n/(n+m)<0.16、かつ、
     第2条件: 6≦n+m≦100
    の関係を満たす水硬性組成物用消泡剤。
     RO-[(EO)n/(AO)m]-H  ・・・(1)
    (但し、Rは、炭素数8~30のアルキル基またはアルケニル基を示し、直鎖または分枝鎖のいずれかの構造を呈するもの。EOは、オキシエチレン基を示し、AOは、炭素数3~18のオキシアルキレン基を示す。n,mは、それぞれ平均付加モル数を示し、かつ、nは1以上、mは1以上である。更に、[(EO)n/(AO)m]は、nモルのEOとmモルのAOがブロック付加、若しくはランダム付加していることを示す。)
    A polyoxyalkylene compound represented by the following general formula (1),
    First condition: 0.02 ≦ n / (n + m) <0.16, and
    Second condition: 6 ≦ n + m ≦ 100
    Antifoaming agent for hydraulic composition satisfying the above relationship.
    RO-[(EO) n / (AO) m] -H (1)
    (However, R represents an alkyl group or alkenyl group having 8 to 30 carbon atoms, and has a linear or branched structure. EO represents an oxyethylene group, and AO represents 3 carbon atoms. Represents an oxyalkylene group of ˜18, n and m each represent an average addition mole number, n is 1 or more, m is 1 or more, and [(EO) n / (AO) m] is , N mol EO and m mol AO indicate block addition or random addition.)
  2.  水硬性組成物の練り混ぜ直後の温度である練り上がり温度が、3℃以上、15℃未満の範囲で使用可能な、請求項1記載の水硬性組成物用消泡剤。 The antifoaming agent for a hydraulic composition according to claim 1, which can be used in a range in which a kneading temperature, which is a temperature immediately after kneading the hydraulic composition, is 3 ° C or higher and lower than 15 ° C.
  3.  前記一般式(1)におけるRは、
     炭素数14~22のアルキル基またはアルケニル基である、請求項1または2に記載の水硬性組成物用消泡剤。
    R in the general formula (1) is
    The antifoaming agent for a hydraulic composition according to claim 1 or 2, which is an alkyl group or an alkenyl group having 14 to 22 carbon atoms.
  4.  前記一般式(1)におけるAOは、
     オキシプロピレン基である、請求項1~3のいずれか一つの項に記載の水硬性組成物用消泡剤。
    AO in the general formula (1) is
    The antifoaming agent for a hydraulic composition according to any one of claims 1 to 3, which is an oxypropylene group.
  5.  前記第2条件は、
     6≦n+m≦50
     の条件を更に満たす、請求項1~4のいずれか一つの項に記載の水硬性組成物用消泡剤。
    The second condition is:
    6 ≦ n + m ≦ 50
    The antifoaming agent for a hydraulic composition according to any one of claims 1 to 4, further satisfying the following conditions:
  6.  請求項1~5のいずれか一つの項に記載の水硬性組成物用消泡剤と、
     ポリカルボン酸系分散剤と、
     水と
    を必須成分とする水硬性組成物用添加剤。
    An antifoaming agent for a hydraulic composition according to any one of claims 1 to 5;
    A polycarboxylic acid dispersant;
    An additive for hydraulic compositions containing water as an essential component.
  7.  請求項1~5のいずれか一つの項に記載の水硬性組成物用消泡剤と、
     ポリカルボン酸系分散剤と、
     セメントと
    を必須成分とする水硬性組成物。
    An antifoaming agent for a hydraulic composition according to any one of claims 1 to 5;
    A polycarboxylic acid dispersant;
    A hydraulic composition containing cement as an essential component.
  8.  請求項1~5のいずれか一つの項に記載の水硬性組成物用消泡剤と、
     ポリカルボン酸系分散剤と、
     セメントと、
     細骨材及び/または粗骨材を含有する骨材と
    を必須成分とする水硬性組成物。
     
     

     
    An antifoaming agent for a hydraulic composition according to any one of claims 1 to 5;
    A polycarboxylic acid dispersant;
    Cement,
    A hydraulic composition comprising a fine aggregate and / or an aggregate containing coarse aggregate as an essential component.



PCT/JP2018/020818 2018-05-30 2018-05-30 Antifoaming agent for hydraulic composition, additive for hydraulic composition, and hydraulic composition WO2019229889A1 (en)

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JP2000254409A (en) * 1999-03-05 2000-09-19 Asahi Denka Kogyo Kk Defoaming agent composition
JP2003226565A (en) * 2002-02-06 2003-08-12 Nippon Shokubai Co Ltd Concrete composition
JP2004091288A (en) * 2002-09-03 2004-03-25 Takemoto Oil & Fat Co Ltd Cement premix product
JP2006176394A (en) * 2004-11-25 2006-07-06 Adeka Corp Defoaming agent composition for cement composition
JP2014240378A (en) * 2013-05-11 2014-12-25 松本油脂製薬株式会社 Alkylene oxide adducts and uses thereof
JP2016050124A (en) * 2014-08-28 2016-04-11 宇部興産株式会社 Hydraulic composition, hydraulic mortar and hardened body thereof

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