WO2019228041A1 - Grouting reinforcement method for ground drilling to coal seam broken roof, and grouting apparatus - Google Patents

Grouting reinforcement method for ground drilling to coal seam broken roof, and grouting apparatus Download PDF

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Publication number
WO2019228041A1
WO2019228041A1 PCT/CN2019/080109 CN2019080109W WO2019228041A1 WO 2019228041 A1 WO2019228041 A1 WO 2019228041A1 CN 2019080109 W CN2019080109 W CN 2019080109W WO 2019228041 A1 WO2019228041 A1 WO 2019228041A1
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Prior art keywords
grouting
slurry
pressure
roof
suction
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PCT/CN2019/080109
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French (fr)
Chinese (zh)
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袁安营
袁安国
张纯如
王磊
张晓玉
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安徽理工大学
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Publication of WO2019228041A1 publication Critical patent/WO2019228041A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B33/00Sealing or packing boreholes or wells
    • E21B33/10Sealing or packing boreholes or wells in the borehole
    • E21B33/13Methods or devices for cementing, for plugging holes, crevices or the like
    • E21B33/138Plastering the borehole wall; Injecting into the formation
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C41/00Methods of underground or surface mining; Layouts therefor
    • E21C41/16Methods of underground mining; Layouts therefor
    • E21C41/18Methods of underground mining; Layouts therefor for brown or hard coal
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D23/00Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor
    • E21D23/04Structural features of the supporting construction, e.g. linking members between adjacent frames or sets of props; Means for counteracting lateral sliding on inclined floor
    • E21D23/0481Supports specially adapted for use in combination with the placing of filling-up materials

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  • the invention belongs to the field of grouting and strengthening of broken roofs of coal seams, and relates to a method for preventing the impact of the fall of extra-thick broken roofs on the hydraulic support and coal wall of the working surface, in particular to a method of grouting from ground drilling to extra-thick broken roofs of coal seams. Method of reinforcement.
  • roofs There are thick direct roofs above some coal mines in China, and the roofs are easily broken. They are mainly characterized by large rock thickness, low rock strength, high fissure development, poor integrity, and low self-stabilizing ability, which lead to work during the mining process. Face roofs and roadway roofs appear to fall, coal triangles appear in the triangle area, roof leaks, roof fall, hydraulic support and other hidden dangers. The main factors that cause this phenomenon include the poor physical and mechanical properties of the roof rock layer, repeated disturbances in mining, and local structure.
  • the broken roof of the working face is allowed to be exposed for a short time and the exposed area is small. If it is not timely supported and controlled, a roof leakage accident will occur and the scope of roof leakage will become larger and larger. In order to prevent a broken roof accident, it is necessary to control in advance before a local roof leakage occurs.
  • the purpose of the present invention is to provide a method and a grouting device for grouting and reinforcement of ground drilling to broken roof of coal seam, so as to at least solve the current limitation of the drilling angle of the roof, the grouting range is small, the sealing is difficult, and the slurry is easy. Outflow, poor grouting, etc.
  • the present invention provides the following technical solutions:
  • a method for grouting reinforcement from ground drilling to broken roof of coal seam includes the following steps:
  • Step S1 sequentially drilling holes according to the roof of the working surface and the ground;
  • Step S2 selecting grouting materials, determining grouting parameters, and installing a grouting device
  • step S3 grouting is performed sequentially.
  • step S1 specifically includes the following steps:
  • Step S11 Determine the density and arrangement of the drill holes and the diameter of the drill holes according to the broken condition of the roof of the working face;
  • Step S12 Determine the depth of each ground borehole according to the altitude and occurrence of the broken roof of the coal seam in the working face and the altitude of the ground borehole;
  • step S13 drilling is performed in sequence according to the pushing direction of the working surface.
  • step S2 specifically includes the following steps:
  • step S21 the liquid polymer resin material of Ma Lisan is selected as the grouting material, wherein the A material and the B material are mixed in a volume ratio of 1: 1;
  • Step S22 Sampling and testing the slurry diffusion radius ⁇ , the crack rate n and the effective filling coefficient ⁇ of the slurry in the cracks of the coal seam roof;
  • Step S23 determining the grouting pressure and the amount of grouting slurry
  • the grouting pressure is partially different according to the lithology of the roof of different coal seams.
  • the amount of grouting slurry is calculated according to the slurry diffusion radius ⁇ and crack rate n.
  • ⁇ -effective filling coefficient of the slurry in the fracture (the value of ⁇ ranges from 0.3 to 0.9);
  • Step S24 Install a grouting device to prepare grouting.
  • step S3 after the grouting of each hole is completed, the pipeline is immediately cleaned with lubricating oil to prevent mixed slurry Solidification in the pipeline.
  • the grouting device in step S2 includes:
  • a storage tank for storing grouting slurry raw materials includes an A storage tank and a B storage tank;
  • the suction pipe includes A suction pipe and B suction pipe, and the feeding ends of the A suction pipe and the B suction pipe are respectively connected with the discharge openings of the A storage tank and the B storage tank Communicating with each other, the discharge end of the A suction pipe and the B suction pipe are in communication with the feed end of the slurry mixing device;
  • the slurry mixing device comprises a suction pump and a stirring device for sucking the slurry and stirring and mixing, the discharge end of the slurry mixing device is in communication with the feeding end of the mixing material conveying pipe ;
  • a mixing material conveying pipe whose output end is in communication with the input end of a high-pressure grouting pump
  • a high-pressure grouting pump wherein the output end of the high-pressure grouting pump is in communication with the feeding end of a high-pressure grouting pipe;
  • a high-pressure slurry conveying pipe wherein a discharge end of the high-pressure slurry conveying pipe is in communication with a joint of a high-pressure slurry injection gun;
  • High-pressure slurry injection gun the other end of the high-pressure slurry injection gun is conical closed, easy to put in deep holes, the barrel of the high-pressure slurry injection gun is cylindrical, and the wall of the high-pressure slurry injection gun is filled with injection Pulp holes.
  • the slurry mixing device includes a suction pump which is divided into an A suction pump and a B suction pump.
  • the A suction pump and the B suction pump are in communication with the discharge ends of the A suction pipe and the B suction pipe, respectively.
  • the A suction pump and the B suction pump are both metering pumps, which can accurately control the flow of the suction. It is convenient to control the volume ratio of the two kinds of slurry in the stirring device.
  • the high-pressure grouting pipe is provided with a pressure gauge for observing grouting pressure and for observing grouting flow. Flowmeter.
  • the high-pressure slurry injection gun includes a joint, a grouting cylinder, and a conical closed head, and the high-pressure slurry The size of the injection gun joint is unchanged, and there are multiple sets of specifications for the diameter, length, and density of the injection hole of the injection barrel.
  • the outlets of the A suction pipe and the B suction pipe are respectively connected with A three-way valve and B three
  • the inlet of the on-way valve is connected, and the outlets of the three-way valve and the three-way valve of B are connected to the input ends of the A and B suction pumps respectively;
  • the three-way valve and the three The reversing ports of the through valve are respectively connected with the discharge ends of the A and B flush oil pipes;
  • the feed ends of the A and B flush oil pipes are respectively connected with the discharge ports of the flush tank;
  • the A The three-way valve and the three-way valve B are combined three-way valves.
  • the mechanical properties of the weak surface of the rock layer of the broken roof are effectively improved after drilling through the ground to grout and strengthen the broken roof of the coal seam.
  • the rock layer itself cracks and internal friction between layers
  • the angle and cohesion are also significantly improved; compared with downhole drilling and grouting, ground drilling and grouting construction has a strong purpose, large operating space, convenient construction operation, and a large grouting diffusion area, which does not require special sealing.
  • the technical difficulty of drilling and grouting is reduced, the grouting equipment is reasonably configured, the grouting slurry is evenly mixed, the pressure is stable and controllable, and the grouting effect is effectively improved, which greatly improves the overall strength of the broken roof of the coal seam and reduces a certain amount of Work load; it has a significant improvement effect on the reinforcement of the broken roof of extra-thick and thick coal seams.
  • FIG. 1 is a flowchart of a grouting method according to a specific embodiment of the present invention.
  • FIG. 2 is a specific flowchart of step S1 in FIG. 1;
  • FIG. 3 is a detailed diagram of step S2 in FIG. 1;
  • FIG. 4 is a schematic structural diagram of a high-pressure grouting device according to a specific embodiment of the present invention.
  • FIG. 5 is a schematic structural diagram of a high-pressure slurry injection gun according to a specific embodiment of the present invention.
  • FIG. 6 is a schematic view of a coal seam top and bottom floor according to a specific embodiment of the present invention.
  • FIG. 7 is a schematic diagram of a ground drilling arrangement.
  • a specific embodiment of the present invention provides a grouting method and a grouting device for ground drilling to coal seam broken roof grouting.
  • a grouting device for grouting and strengthening from ground drilling to a broken roof of a coal seam.
  • the grouting and strengthening device includes a storage tank, a suction pipe, a flushing oil pipe, and a flushing tank 18 5.
  • Slurry mixing device 5.
  • Storage tank storage tank is used to store grouting slurry raw materials
  • storage tank includes A storage tank 1 and B storage tank 2; A storage tank 1 and B storage tank 2 are respectively used to hold this embodiment
  • the grouting materials used are Ma Lisan A and Ma Lisan B.
  • the suction pipe includes A suction pipe 3 and B suction pipe 4, the feeding ends of A suction pipe 3 and B suction pipe 4 are respectively connected with the output of A storage tank 1 and B storage tank 2
  • the feed ends are connected; the discharge ends of the A suction pipe 3 and the B suction pipe 4 are connected to the inlets of the A three-way valve and the B three-way valve, respectively; the reversing directions of the A three-way valve and the B three-way valve
  • the ports are connected to the discharge ends of the A flushing oil pipe 16 and the B flushing oil pipe 17 respectively, and the feed ends of the A flushing oil pipe 16 and the B flushing oil pipe 17 are respectively connected to the discharge ports of the flushing tank 18; the A three-way valve and The outlet of the B three-way valve is connected with the inlet of the A suction pump and the B suction pump respectively; the two suction three-way valves can switch the suction material, so that the grouting and suction process and the flushing oil suction can be switched at any time.
  • the slurry mixing device 5 includes a suction pump and a stirring device for sucking the slurry in proportion and fully stirring and mixing the slurry.
  • the feeding end of the slurry mixing device 5 and the A suction pipe 3 and B The discharge end of the suction pipe 4 is connected, and the feed end of the slurry mixing device 5 is connected to the feed end of the mixture delivery pipe 6; the suction pump of the slurry mixing device 5 uses two identical models
  • the metering pumps are A suction pump and B suction pump, respectively. The metering pump is not affected by the pressure in the mixing device, can accurately control the flow of the suction slurry, and facilitates the precise control of the volume ratio of the two types of slurry in the stirring device.
  • the mixing material conveying pipe 6 is connected to the output end of the mixing material conveying pipe 6 and the input end of the high-pressure grouting pump 7.
  • the high-pressure grouting pump 7 is connected to the output end of the high-pressure grouting pump 7 and the feed end of the high-pressure grouting pipe 8.
  • the high-pressure slurry conveying pipe 8 and the discharge end of the high-pressure slurry conveying pipe 8 are connected to the high-pressure slurry injection gun 9; in order to facilitate the observation of the grouting pressure and grout flow, a pressure gauge and a flow meter are provided on the high-pressure slurry conveying pipe.
  • High-pressure slurry injection gun 9 one end of high-pressure slurry injection gun 9 is in communication with the high-pressure slurry conveying pipe, and the other end of the high-pressure slurry injection gun 9 is conical closed, which is convenient for placing deep holes, and the barrel of the high-pressure slurry injection gun 9 is cylindrical Shape, high-pressure slurry injection gun 9 pipe wall is evenly distributed with grouting holes.
  • the size of the joint of the high-pressure slurry injection gun 9 is unchanged, which is convenient for connecting the high-pressure slurry conveying pipe 8.
  • the diameter of the high-pressure slurry injection gun 9 is 120mm, 200mm, and 300mm.
  • the length of the high-pressure slurry injection gun 9 is equal to the thickness of the broken top plate minus the slurry diffusion radius ⁇ .
  • the outer diameter of the barrel of the high-pressure injection gun is not smaller than the outer diameter of the high-pressure slurry conveying pipe 8.
  • the present invention also provides a method for grouting and strengthening the broken roof of the ground borehole 11 to the coal seam 15.
  • the grouting processing method includes the following steps:
  • each ground borehole 11 is determined according to the altitude and occurrence of the broken roof of the coal seam 15 at the working face and the height of the ground borehole 11; the bottom of the broken roof of the coal seam 15 at the working face and the ground borehole 11 are measured and calculated.
  • the difference in altitude between the altitude and the difference minus the slurry diffusion radius ⁇ at that location is the depth of the borehole at that location.
  • drilling is performed one by one in a row.
  • the drill bit of the drilling equipment passes through the surface soil layer 12 and the upper coal layer 13 in order to reach the roof above the coal layer 15.
  • the rock formation 14 is broken.
  • the drilling is stopped and the drilling tool is withdrawn, and a single drilling operation is completed.
  • the liquid polymer resin material of Ma Lisan was selected as the grouting material, in which the A material and the B material were mixed in a volume ratio of 1: 1; in this embodiment, the A material is selected from the resin and the B material is selected from the catalyst.
  • the resin and the catalyst are mixed together, a reaction occurs to produce expansion, and a multi-element dense network elastic body is formed.
  • it is pushed by high pressure, it is injected into the gap of the broken roof (the closed crack of the coal rock layer can be opened under high pressure). Extend along the cracks in the broken top plate until all cracks (including cracks that are hard to detect with the naked eye and cracks that re-open under high pressure) are filled.
  • the selection of the A material and the B material is not sequential, and the A material may be a catalyst and the B material may be a resin.
  • the grouting pressure is partially different according to the lithology of the 15 roofs of different coal seams.
  • the grouting pressure is selected from 5 to 8 MPa.
  • the amount of grouting slurry Q is calculated based on the slurry diffusion radius ⁇ and the fracture rate n.
  • ⁇ -effective filling coefficient of the slurry in the fracture (the value of ⁇ ranges from 0.3 to 0.9);
  • the pressure of the pressure gauge on the high-pressure grouting pipe 8 and the flow rate of the flowmeter are the flow rate of the flowmeter.
  • the present invention also has the following beneficial technical effects:
  • the mechanical characteristics of the weak surface of the broken roof rock layer are effectively improved, the overall strength is improved, and the rock layer itself has cracks and internal friction between layers.
  • the angle and cohesion are also significantly improved; compared with downhole drilling and grouting, ground drilling and grouting construction has a strong purpose, large operating space, convenient construction operation, and a large grouting diffusion area, which does not require special sealing.
  • the technical difficulty of drilling and grouting is reduced, the grouting equipment is reasonably configured, the grouting slurry ratio is accurate and uniform, the pressure is stable and controllable, and the grouting effect is effectively improved. Workload. It greatly improves the reinforcement effect of the broken roof of extra-thick and thick coal seams.

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Abstract

Provided are a grouting reinforcement method for ground drilling to a coal seam broken roof, and a grouting apparatus. The present invention is a method for grouting reinforcement when drilling from the ground to a broken roof. The operating space is large, specialised hole sealing is not required, the technical difficulty of drill hole grouting is reduced, and the defects of large drill hole angle limitations, small grouting ranges, high hole sealing difficulty, easy outflow of slurry and poor grouting effects in existing underground grouting are overcome. Drill hole density, depth and diameter are arranged according to coal seam broken roof and ground conditions, and sequential drilling is performed. A suitable grouting material is selected, and the grouting apparatus is used to perform grouting. The grouting apparatus uses a metering pump to draw in raw materials, the raw materials are accurately proportioned, a pressure gauge and a flow meter are set, and the grouting pressure and flow are stable and controllable. The slurry diffusion area is large, the grouting effect is good, and multi-hole grouting fully covers the broken roof, thereby significantly increasing the overall strength of extra thick and thick coal seam broken roofs.

Description

一种地面钻孔至煤层破碎顶板注浆加固的方法及注浆装置Grouting reinforcement method and grouting device for ground drilling to coal seam broken roof 技术领域Technical field
本发明属于煤层破碎顶板注浆加固的领域,涉及一种防止特厚破碎顶板垮落对工作面液压支架和煤壁造成影响的方法,尤其是一种地面钻孔至煤层特厚破碎顶板注浆加固的方法。The invention belongs to the field of grouting and strengthening of broken roofs of coal seams, and relates to a method for preventing the impact of the fall of extra-thick broken roofs on the hydraulic support and coal wall of the working surface, in particular to a method of grouting from ground drilling to extra-thick broken roofs of coal seams. Method of reinforcement.
背景技术Background technique
我国部分煤矿工作面上方存在着较厚的直接顶,顶板易破碎,其主要有岩层厚度大、岩层强度低、裂隙发育成度高、整体性差、自稳能力低等特点,导致开采过程中工作面顶板和巷道顶板出现冒落现象,三角区出现煤壁片帮、顶板漏顶、冒顶,液压支架压架等安全隐患。引起这一现象的主要因素有顶板岩层自身物理力学性质差、工作面开采反复扰动、局部构造等因素。There are thick direct roofs above some coal mines in China, and the roofs are easily broken. They are mainly characterized by large rock thickness, low rock strength, high fissure development, poor integrity, and low self-stabilizing ability, which lead to work during the mining process. Face roofs and roadway roofs appear to fall, coal triangles appear in the triangle area, roof leaks, roof fall, hydraulic support and other hidden dangers. The main factors that cause this phenomenon include the poor physical and mechanical properties of the roof rock layer, repeated disturbances in mining, and local structure.
工作面破碎顶板允许暴露的时间短,暴露面积较小,若得不到及时支护和控制,将发生漏顶事故,且漏顶范围将越来越大。为了防止破碎顶板发生漏垮型事故,需在局部发生漏顶以前就提前进行控制。The broken roof of the working face is allowed to be exposed for a short time and the exposed area is small. If it is not timely supported and controlled, a roof leakage accident will occur and the scope of roof leakage will become larger and larger. In order to prevent a broken roof accident, it is necessary to control in advance before a local roof leakage occurs.
以往技术主要采用加强地质勘探、加强施工管理、超前支护、构造处提前支护、巷道处钻孔注浆等方法进行破碎顶板的支护与控制,但破碎顶板并不能得到完全有效的控制,特别是工作面具有较厚的易破碎顶板时,采用井底钻孔注浆效果一般,首先,易碎顶板厚度较大,工程量较大;其次,井下钻孔施工角度限度较大,钻孔很难达到设计的要求,导致注浆效果较差;最后,井下顶板钻孔注浆范围小、封孔难度大、浆液易外流、注浆效果差。In the past, methods such as strengthening geological exploration, strengthening construction management, advanced support, advanced support at the structure, and drilling grouting at the roadway were used to support and control the broken roof. However, the broken roof cannot be completely and effectively controlled. Especially when the working face has a thick frangible roof, the effect of drilling and grouting at the bottom of the well is average. First, the brittle roof has a large thickness and a large amount of work. Second, the borehole construction angle is limited and the hole is drilled. It is difficult to meet the design requirements, resulting in poor grouting effect. Finally, the drilling range of the underground roof is small, the sealing is difficult, the slurry is easy to flow out, and the grouting effect is poor.
因此,需要提供一种针对上述现有技术不足的改进技术方案。Therefore, there is a need to provide an improved technical solution to the above-mentioned shortcomings of the prior art.
发明内容Summary of the Invention
本发明的目的在于提供一种地面钻孔至煤层破碎顶板注浆加固的方法及注浆装置,以至少解决目前顶板钻孔施工角度限制较大,注浆范围小,封孔难度大,浆液易外流,注浆效果差等问题。The purpose of the present invention is to provide a method and a grouting device for grouting and reinforcement of ground drilling to broken roof of coal seam, so as to at least solve the current limitation of the drilling angle of the roof, the grouting range is small, the sealing is difficult, and the slurry is easy. Outflow, poor grouting, etc.
为实现上述目的,本发明提供如下技术方案:To achieve the above objective, the present invention provides the following technical solutions:
一种地面钻孔至煤层破碎顶板注浆加固的方法,所述方法包括如下步骤:A method for grouting reinforcement from ground drilling to broken roof of coal seam, the method includes the following steps:
步骤S1,根据工作面顶板以及地面情况,依次进行钻孔;Step S1, sequentially drilling holes according to the roof of the working surface and the ground;
步骤S2,选取注浆材料、确定注浆参数,安装注浆装置;Step S2, selecting grouting materials, determining grouting parameters, and installing a grouting device;
步骤S3,依次进行注浆。In step S3, grouting is performed sequentially.
在如上所述的一种地面钻孔至煤层破碎顶板注浆加固的方法中,优选地,所述步骤S1具体包括以下步骤:In the above-mentioned method for grouting reinforcement from ground drilling to broken roof of coal seam, preferably, step S1 specifically includes the following steps:
步骤S11,根据工作面顶板破碎情况,确定钻孔的密度和布置方式及钻孔直径大小;Step S11: Determine the density and arrangement of the drill holes and the diameter of the drill holes according to the broken condition of the roof of the working face;
步骤S12,根据工作面煤层破碎顶板的海拔高度和产状以及地面钻孔处的海拔高度,确定每一个地面钻孔的深度;Step S12: Determine the depth of each ground borehole according to the altitude and occurrence of the broken roof of the coal seam in the working face and the altitude of the ground borehole;
步骤S13,根据工作面推进方向,按照工作面推进的方向依次进行钻孔。In step S13, drilling is performed in sequence according to the pushing direction of the working surface.
在如上所述的一种地面钻孔至煤层破碎顶板注浆加固的方法中,优选地,所述步骤S2具体包括以下步骤:In the method for grouting and reinforcement of ground drilling to broken roof of coal seam as described above, preferably, step S2 specifically includes the following steps:
步骤S21,选取马丽散液态高分子树脂材料作为注浆材料,其中A料和B料按体积1:1进行配比;In step S21, the liquid polymer resin material of Ma Lisan is selected as the grouting material, wherein the A material and the B material are mixed in a volume ratio of 1: 1;
步骤S22,取样测试煤层顶板的浆液扩散半径γ、裂隙率n和浆液在裂隙内的有效充填系数β;Step S22: Sampling and testing the slurry diffusion radius γ, the crack rate n and the effective filling coefficient β of the slurry in the cracks of the coal seam roof;
步骤S23,确定注浆压力和注浆浆液量;Step S23, determining the grouting pressure and the amount of grouting slurry;
注浆压力根据不同煤层顶板岩性有部分差异,注浆压力选取范围The grouting pressure is partially different according to the lithology of the roof of different coal seams.
5MPa~8MPa,注浆浆液的用量根据浆液扩散半径γ和裂隙率n进行计算,5MPa ~ 8MPa, the amount of grouting slurry is calculated according to the slurry diffusion radius γ and crack rate n.
Q=2πγHnβQ = 2πγHnβ
式中:Q—浆液注入量;In the formula: Q—the amount of slurry injected;
γ—浆液扩散半径;γ—slurry diffusion radius;
H—注浆段长度;H—length of grouting section;
n—裂隙率;n—crack rate;
β—浆液在裂隙内的有效充填系数(β的取值范围0.3~0.9);β-effective filling coefficient of the slurry in the fracture (the value of β ranges from 0.3 to 0.9);
步骤S24、安装注浆装置准备注浆。Step S24: Install a grouting device to prepare grouting.
在如上所述的一种地面钻孔至煤层破碎顶板注浆加固的方法中,优选地,所述步骤S3中,每一个孔注浆结束后,立即用润滑油清洗管路,以免混合 浆液在管路内凝固。In the above-mentioned method for grouting and reinforcement of ground drilling to broken roof of coal seam, preferably, in the step S3, after the grouting of each hole is completed, the pipeline is immediately cleaned with lubricating oil to prevent mixed slurry Solidification in the pipeline.
如上所述的一种地面钻孔至煤层破碎顶板注浆加固的方法,优选地,所述步骤S2中的注浆装置包括:As described above, a method for grouting and strengthening from ground drilling to a broken roof of a coal seam. Preferably, the grouting device in step S2 includes:
储料罐,所述储料罐用于储存注浆浆液原料,所述储料罐包括A储料罐和B储料罐;A storage tank for storing grouting slurry raw materials, the storage tank includes an A storage tank and a B storage tank;
吸料管,所述吸料管包括A吸料管和B吸料管,所述A吸料管和B吸料管的进料端分别与A储料罐和B储料罐的出料口相连通,所述A吸料管和B吸料管的出料端与浆料混合装置的进料端相连通;Suction pipe, the suction pipe includes A suction pipe and B suction pipe, and the feeding ends of the A suction pipe and the B suction pipe are respectively connected with the discharge openings of the A storage tank and the B storage tank Communicating with each other, the discharge end of the A suction pipe and the B suction pipe are in communication with the feed end of the slurry mixing device;
浆料混合装置,所述浆料混合装置包括吸料泵和搅拌装置,用于吸取浆料并搅拌混合,所述浆料混合装置的出料端与混合料输料管的进料端相连通;Slurry mixing device, the slurry mixing device comprises a suction pump and a stirring device for sucking the slurry and stirring and mixing, the discharge end of the slurry mixing device is in communication with the feeding end of the mixing material conveying pipe ;
混合料输料管,所述混合料输料管的出料端与高压注浆泵的输入端相连通;A mixing material conveying pipe whose output end is in communication with the input end of a high-pressure grouting pump;
高压注浆泵,所述高压注浆泵的输出端与高压输浆管的进料端相连通;A high-pressure grouting pump, wherein the output end of the high-pressure grouting pump is in communication with the feeding end of a high-pressure grouting pipe;
高压输浆管,所述高压输浆管的出料端与高压浆液注射枪的接头相连通;A high-pressure slurry conveying pipe, wherein a discharge end of the high-pressure slurry conveying pipe is in communication with a joint of a high-pressure slurry injection gun;
高压浆液注射枪,所述高压浆液注射枪另一端呈圆锥形封闭状,方便放入深孔,所述高压浆液注射枪枪管呈圆柱状,所述高压浆液注射枪管壁上均布有注浆孔。High-pressure slurry injection gun, the other end of the high-pressure slurry injection gun is conical closed, easy to put in deep holes, the barrel of the high-pressure slurry injection gun is cylindrical, and the wall of the high-pressure slurry injection gun is filled with injection Pulp holes.
在如上所述的一种地面钻孔至煤层破碎顶板注浆加固的注浆装置中,优选地,所述浆料混合装置所包括吸料泵分为A吸料泵和B吸料泵,所所述A吸料泵和B吸料泵分别与A吸料管和B吸料管的出料端相连通。In the above-mentioned grouting device for grouting and reinforcement of ground drilling to broken roof of coal seam, preferably, the slurry mixing device includes a suction pump which is divided into an A suction pump and a B suction pump. The A suction pump and the B suction pump are in communication with the discharge ends of the A suction pipe and the B suction pipe, respectively.
在如上所述的一种地面钻孔至煤层破碎顶板注浆加固的注浆装置中,优选地,所述A吸料泵和B吸料泵均为计量泵,能够精准控制吸料的流量,方便控制所述搅拌装置内两种浆料的体积比例。In the above-mentioned grouting device for grouting and strengthening from ground drilling to broken roof of coal seam, preferably, the A suction pump and the B suction pump are both metering pumps, which can accurately control the flow of the suction. It is convenient to control the volume ratio of the two kinds of slurry in the stirring device.
在如上所述的一种地面钻孔至煤层破碎顶板注浆加固的注浆装置中,优选地,所述高压输浆管上设置有用于观察注浆压力的压力表和用于观察注浆流量的流量计。在如上所述的一种地面钻孔至煤层破碎顶板注浆加固的注浆装置中,优选地,所述高压浆液注射枪包括接头、注浆筒、和圆锥状的封闭头,所述高压浆液注射枪接头尺寸不变,所述注射筒直径、长短、注浆孔密度设置有多套规格。In the above-mentioned grouting device for grouting reinforced by ground drilling to broken roof of coal seam, preferably, the high-pressure grouting pipe is provided with a pressure gauge for observing grouting pressure and for observing grouting flow. Flowmeter. In the above-mentioned grouting device for grouting reinforcement by ground drilling to broken roof of coal seam, preferably, the high-pressure slurry injection gun includes a joint, a grouting cylinder, and a conical closed head, and the high-pressure slurry The size of the injection gun joint is unchanged, and there are multiple sets of specifications for the diameter, length, and density of the injection hole of the injection barrel.
在如上所述的一种地面钻孔至煤层破碎顶板注浆加固的注浆装置中,优 选地,所述A吸料管和B吸料管的出料口分别与A三通阀和B三通阀的进料口相连通,所述A三通阀和B三通阀的出料口分别与A吸料泵和B吸料泵的输入端相连通;所述A三通阀和B三通阀的换向口分别与A冲洗油管和B冲洗油管的出料端相连通;所述A冲洗油管和B冲洗油管的进料端分别与冲洗料罐的出料口相连通;所述A三通阀和B三通阀均为合流三通阀。In the above-mentioned grouting device for grouting and reinforcement of ground drilling to broken roof of coal seam, preferably, the outlets of the A suction pipe and the B suction pipe are respectively connected with A three-way valve and B three The inlet of the on-way valve is connected, and the outlets of the three-way valve and the three-way valve of B are connected to the input ends of the A and B suction pumps respectively; the three-way valve and the three The reversing ports of the through valve are respectively connected with the discharge ends of the A and B flush oil pipes; the feed ends of the A and B flush oil pipes are respectively connected with the discharge ports of the flush tank; the A The three-way valve and the three-way valve B are combined three-way valves.
与最接近的现有技术相比,本发明提供的技术方案具有如下优异效果:Compared with the closest prior art, the technical solution provided by the present invention has the following excellent effects:
在本发明提供的技术方案中,经过地面钻孔至煤层破碎顶板注浆加固以后,破碎顶板岩层弱面的力学特性得到有效改善,通过充分的注浆,使岩层本身裂隙及层间的内摩擦角和粘聚力也显著提高;较之井下钻孔注浆,地面钻孔注浆施工的目的性强,操作空间较大,施工操作方便,一次注浆扩散区域大,不需要专门进行封孔,降低了钻孔注浆的技术难度,注浆设备配置合理,注浆浆液配比均匀,压力稳定可控,注浆效果得到有效提高,大大提高了煤层破碎顶板的整体强度,并减少了一定的工作量;对特厚、较厚煤层破碎顶板的加固有显著的进步效果。In the technical solution provided by the present invention, the mechanical properties of the weak surface of the rock layer of the broken roof are effectively improved after drilling through the ground to grout and strengthen the broken roof of the coal seam. Through sufficient grouting, the rock layer itself cracks and internal friction between layers The angle and cohesion are also significantly improved; compared with downhole drilling and grouting, ground drilling and grouting construction has a strong purpose, large operating space, convenient construction operation, and a large grouting diffusion area, which does not require special sealing. The technical difficulty of drilling and grouting is reduced, the grouting equipment is reasonably configured, the grouting slurry is evenly mixed, the pressure is stable and controllable, and the grouting effect is effectively improved, which greatly improves the overall strength of the broken roof of the coal seam and reduces a certain amount of Work load; it has a significant improvement effect on the reinforcement of the broken roof of extra-thick and thick coal seams.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。其中:The accompanying drawings, which form a part of this application, are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and the descriptions thereof are used to explain the present invention, and do not constitute an improper limitation on the present invention. among them:
图1为本发明具体实施例的注浆方法的流程图;1 is a flowchart of a grouting method according to a specific embodiment of the present invention;
图2为图1的步骤S1的具体流程图;FIG. 2 is a specific flowchart of step S1 in FIG. 1;
图3为图1的步骤S2的具体路程图;FIG. 3 is a detailed diagram of step S2 in FIG. 1;
图4为本发明具体实施例的高压注浆装置结构示意图;4 is a schematic structural diagram of a high-pressure grouting device according to a specific embodiment of the present invention;
图5为本发明具体实施例的高压浆液注射枪结构示意图;5 is a schematic structural diagram of a high-pressure slurry injection gun according to a specific embodiment of the present invention;
图6为本发明具体实施例的煤层顶底板示意图;6 is a schematic view of a coal seam top and bottom floor according to a specific embodiment of the present invention;
图7为地面钻孔布置示意图。FIG. 7 is a schematic diagram of a ground drilling arrangement.
图中:1、A储料罐;2、B储料罐;3、A吸料管;4、B吸料管;5、浆料混合装置;6、混合料输料管;7、高压注浆泵;8、高压输浆管;9、高压浆液注射枪;10、高压浆液注射枪出液孔;11、地面钻孔;12、表土层;13、 煤层上部岩层;14、顶板破碎岩层;15、煤层;16、A冲洗油管;17、B冲洗油管;18、冲洗料罐。In the picture: 1. A storage tank; 2. B storage tank; 3. A suction tube; 4. B suction tube; 5. Slurry mixing device; 6. Mixing material conveying tube; 7. High pressure injection Slurry pump; 8, high-pressure slurry conveying pipe; 9, high-pressure slurry injection gun; 10, high-pressure slurry injection gun discharge hole; 11, ground drilling; 12, topsoil layer; 13, upper coal seam rock layer; 14, roof broken rock layer; 15, coal seam; 16, A flushing oil pipe; 17, B flushing oil pipe; 18, flushing tank.
具体实施方式Detailed ways
下面将参考附图并结合实施例来详细说明本发明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。The present invention will be described in detail below with reference to the drawings and embodiments. It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
在本发明的描述中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不能理解为对发明的限制。本发明中使用的术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是直接相连,也可以通过中间部件间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present invention, the terms "portrait", "landscape", "upper", "down", "front", "back", "left", "right", "vertical", "horizontal", " The azimuth or position relationship indicated by "top", "bottom", etc. is based on the azimuth or position relationship shown in the drawings, and is only for the convenience of describing the invention rather than requiring the invention to be constructed and operated in a specific orientation, so it cannot be understood as Restrictions on inventions. The terms “connected” and “connected” used in the present invention should be understood in a broad sense. For example, they may be fixed connections or detachable connections; they may be directly connected or indirectly connected through intermediate components. As for the skilled person, the specific meaning of the above terms can be understood according to the specific circumstances.
如图1至图7所示,本发明的具体实施例提供一种地面钻孔至煤层破碎顶板注浆加固的方法及注浆装置。As shown in FIG. 1 to FIG. 7, a specific embodiment of the present invention provides a grouting method and a grouting device for ground drilling to coal seam broken roof grouting.
根据本发明的实施例,如图4所示一种地面钻孔至煤层破碎顶板注浆加固的注浆装置,注浆加固装置包括:储料罐、吸料管、冲洗油管、冲洗料罐18、浆料混合装置5、混合料输料管6、高压注浆泵7、高压输浆管8、高压浆液注射枪9。According to the embodiment of the present invention, as shown in FIG. 4, a grouting device for grouting and strengthening from ground drilling to a broken roof of a coal seam is provided. The grouting and strengthening device includes a storage tank, a suction pipe, a flushing oil pipe, and a flushing tank 18 5. Slurry mixing device 5. Mixing material conveying pipe 6. High-pressure grouting pump 7. High-pressure slurry conveying pipe 8. High-pressure slurry injection gun 9.
储料罐,储料罐用于储存注浆浆液原料,储料罐包括A储料罐1和B储料罐2;A储料罐1和B储料罐2分别用于盛放本实施例所采用的注浆材料马丽散A料和马丽散B料。Storage tank, storage tank is used to store grouting slurry raw materials, storage tank includes A storage tank 1 and B storage tank 2; A storage tank 1 and B storage tank 2 are respectively used to hold this embodiment The grouting materials used are Ma Lisan A and Ma Lisan B.
吸料管,吸料管包括A吸料管3和B吸料管4,A吸料管3和B吸料管4的进料端分别与A储料罐1和B储料罐2的出料端相连通;A吸料管3和B吸料管4的出料端分别与A三通阀和B三通阀的进料口相连通;A三通阀和B三通阀的换向口分别与A冲洗油管16和B冲洗油管17的出料端相连通,A冲洗油管16和B冲洗油管17的进料端分别与冲洗料罐18的出料口相连通;A三通阀和B三通阀的出料口分别与A吸料泵和B吸料泵的进料口相连通;通过两个合流三通阀可以切换吸入物料,实现注浆吸料过程和冲 洗吸油随时切换。Suction pipe, the suction pipe includes A suction pipe 3 and B suction pipe 4, the feeding ends of A suction pipe 3 and B suction pipe 4 are respectively connected with the output of A storage tank 1 and B storage tank 2 The feed ends are connected; the discharge ends of the A suction pipe 3 and the B suction pipe 4 are connected to the inlets of the A three-way valve and the B three-way valve, respectively; the reversing directions of the A three-way valve and the B three-way valve The ports are connected to the discharge ends of the A flushing oil pipe 16 and the B flushing oil pipe 17 respectively, and the feed ends of the A flushing oil pipe 16 and the B flushing oil pipe 17 are respectively connected to the discharge ports of the flushing tank 18; the A three-way valve and The outlet of the B three-way valve is connected with the inlet of the A suction pump and the B suction pump respectively; the two suction three-way valves can switch the suction material, so that the grouting and suction process and the flushing oil suction can be switched at any time.
浆料混合装置5,浆料混合装置5包括吸料泵和搅拌装置,用于按比例吸取浆料并将浆料充分搅拌混合,浆料混合装置5的进料端与A吸料管3和B吸料管4的出料端相连接,浆料混合装置5的进料端与混合料输料管6的进料端相连接;浆料混合装置5的吸料泵采用两个相同型号的计量泵分别是A吸料泵和B吸料泵,计量泵不受混合装置内压力的影响,能够精准控制吸取浆料的流量,方便精准控制所述搅拌装置内两种浆料的体积比例。 Slurry mixing device 5, the slurry mixing device 5 includes a suction pump and a stirring device for sucking the slurry in proportion and fully stirring and mixing the slurry. The feeding end of the slurry mixing device 5 and the A suction pipe 3 and B The discharge end of the suction pipe 4 is connected, and the feed end of the slurry mixing device 5 is connected to the feed end of the mixture delivery pipe 6; the suction pump of the slurry mixing device 5 uses two identical models The metering pumps are A suction pump and B suction pump, respectively. The metering pump is not affected by the pressure in the mixing device, can accurately control the flow of the suction slurry, and facilitates the precise control of the volume ratio of the two types of slurry in the stirring device.
混合料输料管6,混合料输料管6的出料端与高压注浆泵7的输入端相连接。The mixing material conveying pipe 6 is connected to the output end of the mixing material conveying pipe 6 and the input end of the high-pressure grouting pump 7.
高压注浆泵7,高压注浆泵7的输出端与高压输浆管8的进料端相连接。The high-pressure grouting pump 7 is connected to the output end of the high-pressure grouting pump 7 and the feed end of the high-pressure grouting pipe 8.
高压输浆管8,高压输浆管8的出料端与高压浆液注射枪9相连接;为便于观察注浆压力与注浆流量,高压输浆管上设置有压力表和流量计。The high-pressure slurry conveying pipe 8 and the discharge end of the high-pressure slurry conveying pipe 8 are connected to the high-pressure slurry injection gun 9; in order to facilitate the observation of the grouting pressure and grout flow, a pressure gauge and a flow meter are provided on the high-pressure slurry conveying pipe.
高压浆液注射枪9,高压浆液注射枪9一端与所述高压输浆管相连通,高压浆液注射枪9另一端呈圆锥形封闭状,方便放入深孔,高压浆液注射枪9枪管呈圆柱状,高压浆液注射枪9管壁上均布有注浆孔。高压浆液注射枪9接头尺寸不变,便于连接高压输浆管8。为配合不同地质情况和钻孔直径的不同,高压浆液注射枪9直径有120mm、200mm、300mm,高压浆液注射枪9的长度等于破碎顶板厚度减去浆液扩散半径γ。High-pressure slurry injection gun 9, one end of high-pressure slurry injection gun 9 is in communication with the high-pressure slurry conveying pipe, and the other end of the high-pressure slurry injection gun 9 is conical closed, which is convenient for placing deep holes, and the barrel of the high-pressure slurry injection gun 9 is cylindrical Shape, high-pressure slurry injection gun 9 pipe wall is evenly distributed with grouting holes. The size of the joint of the high-pressure slurry injection gun 9 is unchanged, which is convenient for connecting the high-pressure slurry conveying pipe 8. In order to cope with different geological conditions and different drilling diameters, the diameter of the high-pressure slurry injection gun 9 is 120mm, 200mm, and 300mm. The length of the high-pressure slurry injection gun 9 is equal to the thickness of the broken top plate minus the slurry diffusion radius γ.
其中,高压注射枪枪管外径不小于所述高压输浆管8的外径。Wherein, the outer diameter of the barrel of the high-pressure injection gun is not smaller than the outer diameter of the high-pressure slurry conveying pipe 8.
根据本发明的实施例,如图1、图2和图3所示,本发明还提供了地面钻孔11至煤层15破碎顶板注浆加固的方法,注浆加工方法包括如下步骤:According to the embodiment of the present invention, as shown in FIG. 1, FIG. 2 and FIG. 3, the present invention also provides a method for grouting and strengthening the broken roof of the ground borehole 11 to the coal seam 15. The grouting processing method includes the following steps:
S1,根据工作面顶板以及地面情况,依次进行钻孔:S1, according to the roof of the working surface and the ground, drilling in sequence:
取样测试煤层15顶板的顶板厚度、浆液扩散半径γ、裂隙率n和浆液在裂隙内的有效充填系数β;根据工作面顶板破碎情况,确定钻孔的密度和布置方式及钻孔直径大小;钻孔密度的布置依据浆液扩散半径γ而定,确保布置的钻孔密度在注浆后刚好可以实现浆液对煤层15破碎顶板的全覆盖,钻孔直径有120mm、200mm、300mm三种尺寸供选择,优选120mm;高压浆液注射枪9直径、钻孔直径的选择与裂隙率n的关系见下表1:Sampling test the roof thickness of the 15 coal seam roof, the slurry diffusion radius γ, the crack rate n and the effective filling factor β of the slurry in the crack; determine the density and arrangement of the boreholes and the diameter of the boreholes according to the broken roof of the working face; drill The arrangement of the hole density is determined by the slurry diffusion radius γ, to ensure that the arranged drilling density can fully cover the broken roof of the coal seam 15 after the grouting, and the drilling diameters are available in three sizes of 120mm, 200mm, and 300mm. It is preferably 120mm; the relationship between the diameter of the high-pressure slurry injection gun 9 and the selection of the drilling diameter and the fracture rate n is shown in the following table 1:
表1高压浆液注射枪直径、钻孔直径的选择与裂隙率n的关系表Table 1.Relationship between the choice of high-pressure slurry injection gun diameter, bore diameter and crack rate n
Figure PCTCN2019080109-appb-000001
Figure PCTCN2019080109-appb-000001
裂隙率n越高,说明顶板破碎程度越高,这样在破碎顶板处钻孔时,孔就越容易被破坏,因此选用较大的钻孔直径;裂隙率n越低,说明顶板破碎程度越低,围岩的稳定性越好,钻孔也越稳定,可以选用常用钻孔尺寸120mm。The higher the crack rate n, the more the roof is broken. In this way, the holes are more likely to be damaged when drilling at the broken roof. Therefore, the larger the diameter of the hole is, the lower the crack rate n is, the lower the roof is. The better the stability of the surrounding rock, the more stable the drilling is. You can choose a common drilling size of 120mm.
根据工作面煤层15破碎顶板的海拔高度和产状以及地面钻孔11处的海拔高度,确定每一个地面钻孔11的深度;测量计算出工作面煤层15破碎顶板的底面和地面钻孔11处的海拔高度差,差值减去该处浆液扩散半径γ,即是该处钻孔的深度。The depth of each ground borehole 11 is determined according to the altitude and occurrence of the broken roof of the coal seam 15 at the working face and the height of the ground borehole 11; the bottom of the broken roof of the coal seam 15 at the working face and the ground borehole 11 are measured and calculated. The difference in altitude between the altitude and the difference minus the slurry diffusion radius γ at that location is the depth of the borehole at that location.
如图6、图7所示,根据工作面的推进方向,逐排依次进行钻孔,钻孔设备的钻头经过地面向下依次穿过表土层12、煤层上部岩层13,到达煤层15上方的顶板破碎岩层14,待到达钻孔深度后,停止钻孔,抽出钻具,单个钻孔作业完成。As shown in Figures 6 and 7, according to the advancing direction of the working surface, drilling is performed one by one in a row. The drill bit of the drilling equipment passes through the surface soil layer 12 and the upper coal layer 13 in order to reach the roof above the coal layer 15. The rock formation 14 is broken. When the drilling depth is reached, the drilling is stopped and the drilling tool is withdrawn, and a single drilling operation is completed.
按照同样的操作步骤依次进行下一个钻孔。Follow the same procedure to perform the next drilling in sequence.
S2,选取注浆材料、确定注浆参数,安装注浆装置S2, select grouting materials, determine grouting parameters, and install grouting devices
选取马丽散液态高分子树脂材料作为注浆材料,其中A料和B料按体积1:1进行配比;在本实施例中,A料选用树脂,B料选用催化剂。树脂和催化剂掺在一起时发生反应产生膨胀,生成多元网状密弹性体,当它被高压推挤,注入到破碎顶板缝隙内(在高压作用下可以使煤岩层的闭合裂隙张开),可沿破碎顶板缝隙延展直到将所有裂隙(包括肉眼难以觉察的裂隙及在高压作用下重新张开的裂隙)充填。本实施例中,A料和B料的选用并没有先后顺序,也可A料选用催化剂,B料选用树脂。The liquid polymer resin material of Ma Lisan was selected as the grouting material, in which the A material and the B material were mixed in a volume ratio of 1: 1; in this embodiment, the A material is selected from the resin and the B material is selected from the catalyst. When the resin and the catalyst are mixed together, a reaction occurs to produce expansion, and a multi-element dense network elastic body is formed. When it is pushed by high pressure, it is injected into the gap of the broken roof (the closed crack of the coal rock layer can be opened under high pressure). Extend along the cracks in the broken top plate until all cracks (including cracks that are hard to detect with the naked eye and cracks that re-open under high pressure) are filled. In this embodiment, the selection of the A material and the B material is not sequential, and the A material may be a catalyst and the B material may be a resin.
确定注浆压力和注浆浆液量Q;Determine grouting pressure and grouting slurry volume Q;
注浆压力根据不同煤层15顶板岩性的不同有部分差异,注浆压力选取范围5~8MPa,注浆浆液的用量Q根据浆液扩散半径γ和裂隙率n进行计算,The grouting pressure is partially different according to the lithology of the 15 roofs of different coal seams. The grouting pressure is selected from 5 to 8 MPa. The amount of grouting slurry Q is calculated based on the slurry diffusion radius γ and the fracture rate n.
Q=2πγHnβQ = 2πγHnβ
式中:Q—浆液注入量;In the formula: Q—the amount of slurry injected;
γ—浆液扩散半径;γ—slurry diffusion radius;
H—注浆段长度;H—length of grouting section;
n—裂隙率;n—crack rate;
β—浆液在裂隙内的有效充填系数(β的取值范围0.3~0.9);β-effective filling coefficient of the slurry in the fracture (the value of β ranges from 0.3 to 0.9);
根据注浆用量Q备足马丽散材料,安装注浆装置准备注浆。Prepare Ma Lisan material according to the amount of grouting and install a grouting device to prepare grouting.
S3,依次进行注浆:S3, grouting in sequence:
首先,选取合适尺寸的高压浆液注射枪9与高压输浆管8连接,并放入钻孔送至注浆位置;其次,将A三通阀和B三通阀阀门分别旋通至A吸料管3和B吸料管4;再次,调节A吸料泵和B吸料泵使其流量相同,打开浆料混合装置5开关,吸取浆料并混合均匀输送至高压注浆泵7处;然后,打开高压注浆泵7进行注浆,注浆过程中时刻关注高压输浆管8上压力表的压力和流量计的流量,当流量小于5L/min时,继续稳定注浆10~20min,当压力稳定在较高注浆压力8MPa左右时停止注浆,将注射枪抽出钻孔;最后,冲洗注浆管路:本钻孔注浆结束后,立即将A三通阀和B三通阀接通至A冲洗油管16和B冲洗油管17,使冲洗用润滑油通过冲洗料罐18被吸入注浆管路,清洗管路,以免混合浆液在管路内凝固;本孔注浆完成,进行下一个孔的注浆。First, select a high-pressure slurry injection gun 9 of appropriate size to connect with the high-pressure slurry conveying pipe 8 and put it into the hole to send it to the grouting position. Second, rotate the A three-way valve and B three-way valve to A suction. Pipe 3 and B suction pipe 4; again, adjust the A suction pump and the B suction pump so that their flows are the same, turn on the slurry mixing device 5 switch, suck the slurry and mix it to the high-pressure grouting pump 7; Turn on the high-pressure grouting pump 7 for grouting. During the grouting process, pay attention to the pressure of the pressure gauge on the high-pressure grouting pipe 8 and the flow rate of the flowmeter. When the flow rate is less than 5L / min, continue to grout for 10-20 minutes. When the pressure is stable at about 8MPa, stop the grouting and pull the injection gun out of the borehole. Finally, flush the grouting pipeline: After the grouting of this borehole is completed, immediately connect the A three-way valve and the B three-way valve. Connect to the A flushing oil pipe 16 and the B flushing oil pipe 17 so that the lubricating oil is sucked into the grouting pipeline through the flushing tank 18 and the pipeline is cleaned to prevent the mixed slurry from solidifying in the pipeline; Grouting of a hole.
综上所述,本发明还具有如下有益技术效果:In summary, the present invention also has the following beneficial technical effects:
在本发明提供的技术方案中,经过地面钻孔至煤层破碎顶板注浆加固以后,破碎顶板岩层弱面的力学特性得到有效改善,提高了其整体强度,使岩层本身裂隙及层间的内摩擦角和粘聚力也显著提高;较之井下钻孔注浆,地面钻孔注浆施工的目的性强,操作空间较大,施工操作方便,一次注浆扩散区域大,不需要专门进行封孔,降低了钻孔注浆的技术难度,注浆设备配置合理,注浆浆液配比精准均匀,压力稳定可控,注浆效果得到有效提高,大大提高了煤层破碎顶板的整体强度,并减少了一定的工作量。大大提高了特厚、较厚煤层破碎顶板的加固效果。In the technical solution provided by the present invention, after ground drilling to reinforce the broken roof of the coal seam by grouting, the mechanical characteristics of the weak surface of the broken roof rock layer are effectively improved, the overall strength is improved, and the rock layer itself has cracks and internal friction between layers. The angle and cohesion are also significantly improved; compared with downhole drilling and grouting, ground drilling and grouting construction has a strong purpose, large operating space, convenient construction operation, and a large grouting diffusion area, which does not require special sealing. The technical difficulty of drilling and grouting is reduced, the grouting equipment is reasonably configured, the grouting slurry ratio is accurate and uniform, the pressure is stable and controllable, and the grouting effect is effectively improved. Workload. It greatly improves the reinforcement effect of the broken roof of extra-thick and thick coal seams.
以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则 之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (10)

  1. 一种地面钻孔至煤层破碎顶板注浆加固的方法,其特征在于,所述注浆加固的方法包括如下步骤:A method for grouting reinforcement from ground drilling to broken roof of coal seam is characterized in that the grouting reinforcement method includes the following steps:
    S1,根据工作面顶板以及地面情况,依次进行钻孔;S1: Drill holes one by one according to the working roof and the ground;
    S2,选取注浆材料、确定注浆参数,安装注浆装置;所述步骤S2具体包括以下步骤:S2, selecting grouting materials, determining grouting parameters, and installing a grouting device; the step S2 specifically includes the following steps:
    S21,选取马丽散液态高分子树脂材料作为注浆材料,其中A料和B料按体积1:1进行配比;S21, choose Ma Lisan liquid polymer resin material as the grouting material, in which material A and material B are mixed in a volume ratio of 1: 1;
    S22,取样测试煤层顶板的浆液扩散半径γ、裂隙率n和浆液在裂隙内的有效充填系数β;S22. Sampling and testing the slurry diffusion radius γ, the fracture rate n, and the effective filling coefficient β of the slurry in the fracture of the coal seam roof;
    S23,确定注浆压力和注浆浆液量;S23. Determine the grouting pressure and the amount of grouting slurry;
    注浆压力根据不同煤层顶板岩性有部分差异,注浆压力选取范围5MPa~8MPa,注浆浆液的用量Q根据浆液扩散半径γ和裂隙率n进行计算,Q=2πγHnβThe grouting pressure is partially different according to the lithology of the roof of different coal seams. The grouting pressure is selected in the range of 5 MPa to 8 MPa. The amount of grouting slurry Q is calculated based on the slurry diffusion radius γ and the fracture rate n. Q = 2πγHnβ
    式中:Q—浆液注入量;In the formula: Q—the amount of slurry injected;
    γ—浆液扩散半径;γ—slurry diffusion radius;
    H—注浆段长度;H—length of grouting section;
    n—裂隙率;n—crack rate;
    β—浆液在裂隙内的有效充填系数,β的取值范围为0.3~0.9;β—the effective filling coefficient of the slurry in the fissure. The value of β ranges from 0.3 to 0.9;
    S24,安装注浆装置准备注浆。S24. Install a grouting device to prepare grouting.
    S3,依次进行注浆。S3, grouting is performed sequentially.
  2. 如权利要求1所述的一种地面钻孔至煤层破碎顶板注浆加固的方法,其特征在于,所述步骤S1具体包括以下步骤:The method for grouting reinforcement from ground drilling to broken roof of coal seam according to claim 1, wherein the step S1 comprises the following steps:
    S11,根据工作面顶板破碎情况,确定钻孔的密度和布置方式及钻孔直径大小;S11. Determine the density and arrangement of the drill holes and the diameter of the drill holes according to the broken roof of the working face;
    S12,根据工作面煤层破碎顶板的海拔高度和产状以及地面钻孔处的海拔高度,确定每一个地面钻孔的深度;S12. Determine the depth of each ground borehole according to the altitude and occurrence of the broken roof of the coal seam in the working face and the altitude of the ground borehole;
    S13,根据工作面推进方向,按照工作面推进的方向依次进行钻孔。S13. According to the advancing direction of the working surface, drilling is performed in sequence according to the advancing direction of the working surface.
  3. 如权利要求1所述的一种地面钻孔至煤层破碎顶板注浆加固的方法,其特征在于,所述步骤S3中,每一个孔注浆结束后,立即用润滑油清洗管路,以免混合浆液在管路内凝固。The method of grouting and strengthening from ground drilling to broken roof of coal seam according to claim 1, characterized in that in said step S3, after the grouting of each hole is finished, the pipeline is immediately cleaned with lubricating oil to avoid mixing. The slurry solidifies in the pipeline.
  4. 如权利要求1~3任一项所述的一种地面钻孔至煤层破碎顶板注浆加固的方法所使用的注浆装置,其特征在于,所述注浆装置包括:The grouting device used in the method for grouting and strengthening the ground drilled to the broken roof of a coal seam according to any one of claims 1 to 3, wherein the grouting device comprises:
    储料罐,所述储料罐用于储存注浆浆液原料,所述储料罐包括A储料罐和B储料罐;A storage tank for storing grouting slurry raw materials, the storage tank includes an A storage tank and a B storage tank;
    吸料管,所述吸料管包括A吸料管和B吸料管,所述A吸料管和B吸料管的进料端分别与A储料罐和B储料罐的出料端连通,所述A吸料管和B吸料管的出料端分别与浆料混合装置的进料端相连通;Suction pipe, the suction pipe includes A suction pipe and B suction pipe, the feeding ends of the A suction pipe and the B suction pipe are respectively the discharge ends of the A storage tank and the B storage tank Communication, the discharge ends of the A suction pipe and the B suction pipe are respectively communicated with the feed end of the slurry mixing device;
    浆料混合装置,所述浆料混合装置包括吸料泵和搅拌装置,用于吸取浆料并搅拌混合,所述浆料混合装置的出料端与混合料输料管的进料端相连通;Slurry mixing device, the slurry mixing device comprises a suction pump and a stirring device for sucking the slurry and stirring and mixing, the discharge end of the slurry mixing device is in communication with the feeding end of the mixing material conveying pipe ;
    混合料输料管,所述混合料输料管的出料端与高压注浆泵的输入端相连通;A mixing material conveying pipe whose output end is in communication with the input end of a high-pressure grouting pump;
    高压注浆泵,所述高压注浆泵的输出端与高压输浆管的进料端相连通;A high-pressure grouting pump, wherein the output end of the high-pressure grouting pump is in communication with the feeding end of a high-pressure grouting pipe;
    高压输浆管,所述高压输浆管的的出料端与高压浆液注射枪的进料端相连通;A high-pressure slurry conveying pipe, the discharge end of the high-pressure slurry conveying pipe is in communication with the feed end of the high-pressure slurry injection gun;
    高压浆液注射枪,所述高压浆液注射枪的注射端为圆锥形状,便于放入深孔,所述高压浆液注射枪枪管呈圆柱状,所述高压浆液注射枪管壁上设置有出液孔。High-pressure slurry injection gun, the injection end of the high-pressure slurry injection gun has a conical shape, which is convenient for placing deep holes, the barrel of the high-pressure slurry injection gun is cylindrical, and a liquid outlet hole is provided on the wall of the high-pressure slurry injection gun. .
  5. 如权利要求4所述的注浆装置,其特征在于,所述吸料泵包括A吸料泵和B吸料泵,所述A吸料泵和B吸料泵分别与A吸料管和B吸料管的出料端相连通。The grouting device according to claim 4, wherein the suction pump comprises an A suction pump and a B suction pump, and the A suction pump and the B suction pump are respectively connected with the A suction pipe and the B suction pump. The discharge end of the suction pipe is connected.
  6. 如权利要求5所述的注浆装置,其特征在于,所述A吸料泵和B吸料泵均为计量泵,能够精准控制吸料的流量,方便精确控制所述搅拌装置内两种浆料的体积比例。The grouting device according to claim 5, wherein the A suction pump and the B suction pump are metering pumps, which can accurately control the flow rate of the suction material, and conveniently and accurately control the two types of slurry in the stirring device. The volume ratio of the material.
  7. 如权利要求4所述的注浆装置,其特征在于,所述高压输浆管上还设置有用于观察注浆压力的压力表和用于观察注浆流量的流量计。The grouting device according to claim 4, wherein the high-pressure slurry conveying pipe is further provided with a pressure gauge for observing grouting pressure and a flow meter for observing grouting flow.
  8. 如权利要求4所述的注浆装置,其特征在于,所述高压浆液注射枪包括接头、注浆筒、和圆锥状的封闭头,所述注浆筒直径、长短、注浆孔密度设置有多套规格,所述高压浆液注射枪接头尺寸不变,便于与高压输浆管出料端相连接。The grouting device according to claim 4, wherein the high-pressure slurry injection gun comprises a joint, a grouting cylinder, and a conical closed head, and the diameter, length and grouting hole density of the grouting cylinder are provided with In multiple sets of specifications, the size of the high-pressure slurry injection gun joint remains unchanged, which is convenient for connection with the discharge end of the high-pressure slurry delivery pipe.
  9. 如权利要求8所述的注浆装置,其特征在于,所述高压浆液注射枪的枪管外径不小于所述高压输浆管的外径。The grouting device according to claim 8, wherein the outer diameter of the barrel of the high-pressure slurry injection gun is not smaller than the outer diameter of the high-pressure slurry delivery pipe.
  10. 如权利要求5所述的注浆装置,其特征在于,所述A吸料管和B吸料管的出料端分别与A三通阀和B三通阀的进料端相连通,所述A三通阀和B三通阀的出料端分别与A吸料泵和B吸料泵的输入端相连通;所述A三通阀和B三通阀的换向口分别与A冲洗油管和B冲洗油管的出料端相连通;所述A冲洗油管和B冲洗油管的进料端分别与冲洗料罐的出料口相连通;所述A三通阀和B三通阀均为合流三通阀。The grouting device according to claim 5, wherein the discharge ends of the A suction pipe and the B suction pipe are in communication with the feed ends of the A three-way valve and the B three-way valve, respectively, and The discharge ends of the three-way valve A and the three-way valve B are in communication with the input ends of the suction pump A and the suction valve B, respectively; the reversing ports of the three-way valve B and the three-way valve B are respectively connected to the flushing oil pipe A Connected to the discharge end of the B flush tubing; the feed ends of the A flush tubing and the B flush tubing are connected to the discharge port of the flush tank respectively; the three-way valve A and the three-way valve B are merged Three-way valve.
PCT/CN2019/080109 2018-09-01 2019-03-28 Grouting reinforcement method for ground drilling to coal seam broken roof, and grouting apparatus WO2019228041A1 (en)

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