WO2019227873A1 - Power failure protection control method and device, and permanent magnet synchronous motor control system - Google Patents

Power failure protection control method and device, and permanent magnet synchronous motor control system Download PDF

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Publication number
WO2019227873A1
WO2019227873A1 PCT/CN2018/116878 CN2018116878W WO2019227873A1 WO 2019227873 A1 WO2019227873 A1 WO 2019227873A1 CN 2018116878 W CN2018116878 W CN 2018116878W WO 2019227873 A1 WO2019227873 A1 WO 2019227873A1
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Prior art keywords
module
voltage value
preset
duration
synchronous motor
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PCT/CN2018/116878
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French (fr)
Chinese (zh)
Inventor
程云峰
齐利民
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广东威灵电机制造有限公司
美的威灵电机技术(上海)有限公司
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Publication of WO2019227873A1 publication Critical patent/WO2019227873A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H9/00Emergency protective circuit arrangements for limiting excess current or voltage without disconnection
    • H02H9/04Emergency protective circuit arrangements for limiting excess current or voltage without disconnection responsive to excess voltage
    • H02H9/045Emergency protective circuit arrangements for limiting excess current or voltage without disconnection responsive to excess voltage adapted to a particular application and not provided for elsewhere
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H7/00Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions
    • H02H7/08Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors
    • H02H7/09Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors against over-voltage; against reduction of voltage; against phase interruption

Definitions

  • the invention relates to the field of motor control, in particular to a method for power-down protection control of a permanent magnet synchronous motor control system, a device for power-down protection control, and a control system for a permanent magnet synchronous motor.
  • the permanent magnet synchronous motor When the permanent magnet synchronous motor runs at a high speed and enters a weak magnetic state, if there is a power outage on the AC power side, the permanent magnet synchronous motor will generate a large back-EMF and pass the Intelligent Power Module (IPM) to control the permanent magnet.
  • the core component of the magnetic synchronous motor is to directly charge the DC bus module used for power supply, and the DC bus module may be damaged due to overvoltage.
  • the present invention aims to solve at least one of the technical problems existing in the prior art or related technologies.
  • a first aspect of the present invention is to provide a method for controlling power-down protection.
  • a second aspect of the present invention is to provide a device for power failure protection control.
  • a third aspect of the present invention is to provide a control system for a permanent magnet synchronous motor.
  • a method for power-off protection control is provided for a permanent magnet synchronous motor control system, wherein the permanent magnet synchronous motor control system includes a DC bus module, an intelligent power module, and a DC bus module.
  • the method for providing DC power to the intelligent power module and controlling the power failure protection includes: real-time counting the voltage value of the DC bus module; judging whether the time period during which the voltage value is reduced from the first preset voltage value to the second preset voltage value is less than or equal to the first preset voltage value; Set the duration; when the duration is less than or equal to the first preset duration, set all the switches of the intelligent power module to a high resistance state.
  • the power-down protection control method provided by the present invention counts the voltage value of the DC bus module in real time, and determines whether a power failure occurs by monitoring the voltage value of the DC bus module. Specifically, the voltage value of the DC bus module is determined by the first Whether the time period during which the preset voltage value is reduced to the second preset voltage value is less than or equal to the first preset time period, that is, the voltage value of the DC bus module is reduced from the first preset voltage value to the second preset voltage within a short time.
  • the method for controlling power-down protection in the above technical solution provided by the present invention may also have the following additional technical features:
  • the method further includes: judging whether a duration of a voltage value greater than a third preset voltage is greater than a second preset duration; When the duration is longer than the second preset duration, the switch tube corresponding to the lower arm of the intelligent power module is turned on and the switch tube corresponding to the upper arm of the intelligent power module is turned off until the permanent magnet synchronous motor is stopped; otherwise, the intelligent All switches of the power module are set to high resistance.
  • the voltage value of the DC bus will increase under the action of the back-EMF of the permanent magnet synchronous motor.
  • the value is too high, an overvoltage condition occurs in the DC bus module. It is determined whether the duration of the voltage value is greater than the third preset voltage is greater than the second preset duration. Only when the duration is greater than the second preset duration, controls the power of the intelligent power module.
  • the switch tube corresponding to the bridge arm is turned on and the switch tube corresponding to the upper bridge arm of the intelligent power module is turned off, thereby separating the DC bus module from the permanent magnet synchronous motor circuit until the permanent magnet synchronous motor stops, thereby avoiding the voltage rise of the DC bus High causes DC bus module to be damaged due to high voltage.
  • the voltage value is obtained from a known resistance measurement in parallel on the DC bus module.
  • the voltage value of the DC bus module can be determined by connecting a known resistance in parallel with the DC bus. Specifically, directly measure the voltage of the resistor to directly obtain the voltage of the DC bus module, so as to determine the intelligent power according to the measurement result.
  • the state of all the switching tubes of the module guarantees the voltage safety of the DC bus module, and avoids the excessive voltage of the DC bus module causing damage to the device.
  • the intelligent power module is a three-phase bridge circuit composed of six switching tubes.
  • the intelligent power module provides power for the permanent magnet synchronous motor, and internally integrates fault detection circuits such as overvoltage, overcurrent, and overheating.
  • fault detection circuits such as overvoltage, overcurrent, and overheating.
  • the internal six switch tubes are set. It is a high-resistance state, reducing the voltage generated on the DC bus by the back-EMF generated by the permanent magnet synchronous motor in the event of power failure, so as to avoid damage to the components.
  • the switch tube is set to a high-resistance state
  • the switch of the switch tube corresponding to the lower arm of the intelligent power module is turned on and intelligent
  • the switch tube corresponding to the upper bridge arm of the power module is turned off, thereby reducing the voltage on the DC bus module and avoiding excessive overvoltage time of the DC bus module, resulting in damage to components.
  • the switching tube is an insulated gate bipolar transistor.
  • insulated gate bipolar transistors have the characteristics of low driving power and low saturation voltage. Therefore, intelligent power modules using insulated gate bipolar transistors effectively degrade the control system. Power consumption reduces heat generation.
  • the first preset duration is less than or equal to 2 ms
  • the second preset duration is less than or equal to 20 ms.
  • the first preset duration is less than or equal to 2ms, and preferably, the first preset duration is less than or equal to 1ms, so as to ensure that the power failure situation is accurately determined according to the first preset duration, and the second preset duration is preferably It is 10ms to avoid the damage caused by the excessively long time caused by the DC bus module.
  • the second preset voltage value is 1/3 times or more and 2/3 times or less the first preset voltage value; the third preset voltage value is 1.2 times or more and 1.8 times or less. Times the first preset voltage value.
  • the second preset voltage value is greater than or equal to 1/3 times the first preset voltage value and less than or equal to 2/3 times the first preset voltage value, and the first preset voltage value and the second preset voltage are The larger the difference between the voltage values is, the larger the voltage drop on the DC bus module is reflected, that is, the higher the possibility of power failure, preferably, the second preset voltage value is the first preset voltage value.
  • the third preset voltage value is set to 1.2 to 1.8 times the first preset voltage value, thereby improving the accuracy of determining overvoltage.
  • the third preset voltage value is equal to 1.5 times the first preset voltage value, so as to avoid directly causing the DC bus because the third preset voltage value is too high. Module is damaged.
  • a control system for a permanent magnet synchronous motor includes a DC bus module and an intelligent power module.
  • the DC bus module provides DC power to the intelligent power module.
  • the device for electrical protection control includes: a statistics unit for real-time statistics of the voltage value of the DC bus module; a judgment unit for judging whether the time period during which the voltage value decreases from the first preset voltage value to the second preset voltage value is less than or equal to the first A preset duration; a control unit configured to set all the switches of the intelligent power module to a high-resistance state when the duration is less than or equal to the first preset duration.
  • the statistics unit counts the voltage value of the DC bus module in real time, and determines whether a power failure occurs by monitoring the voltage value of the DC bus module. Specifically, the judgment unit determines the voltage on the DC bus module. Whether the time period during which the value is reduced from the first preset voltage value to the second preset voltage value is less than or equal to the first preset duration, that is, the voltage value of the DC bus module is reduced by the first preset voltage value in a short period of time. The second preset voltage value is considered to be a power failure.
  • the control unit sets all the switches of the intelligent power module to a high resistance state, so that the voltage generated on the DC bus module by the back-EMF generated by the permanent magnet synchronous motor is low.
  • the safety voltage prevents the back electromotive force generated by the permanent magnet synchronous motor from forming a higher voltage on the DC bus module due to power failure, which causes component damage.
  • the device for power-off protection control in the above technical solution provided by the present invention may also have the following additional technical features:
  • the judging unit is further configured to judge whether the duration of the voltage value greater than the third preset voltage is greater than the second preset duration; the control unit is further configured to, when the duration is greater than the second preset duration, Control the switch tube corresponding to the lower bridge arm of the intelligent power module to be turned on and the switch tube corresponding to the upper bridge arm of the intelligent power module to be turned off until the permanent magnet synchronous motor is stopped; and when the duration is less than or equal to the second preset duration, All switches of the intelligent power module are set to a high resistance state.
  • the voltage value of the DC bus will increase under the action of the back-EMF of the permanent magnet synchronous motor.
  • the judging unit judges whether the duration of the voltage value greater than the third preset voltage is greater than the second preset duration. Only when the duration is greater than the second preset duration, the control unit controls the intelligence.
  • the switch tube corresponding to the lower bridge arm of the power module is turned on and the switch tube corresponding to the upper bridge arm of the intelligent power module is turned off, thereby separating the DC bus module from the permanent magnet synchronous motor circuit until the permanent magnet synchronous motor stops, thereby avoiding DC
  • the increased voltage on the bus leads to damage to the DC bus module due to the high voltage.
  • the voltage value is obtained by measuring a known resistance in parallel on the DC bus module.
  • the voltage value of the DC bus module can be determined by connecting a known resistance in parallel with the DC bus. Specifically, directly measure the voltage of the resistor to directly obtain the voltage of the DC bus module, so as to determine the intelligent power according to the measurement result.
  • the state of all the switching tubes of the module guarantees the voltage safety of the DC bus module, and avoids the excessive voltage of the DC bus module causing damage to the device.
  • the intelligent power module is a three-phase bridge circuit composed of six switching tubes.
  • the intelligent power module provides power for the permanent magnet synchronous motor, and internally integrates fault detection circuits such as overvoltage, overcurrent, and overheating.
  • fault detection circuits such as overvoltage, overcurrent, and overheating.
  • the internal six switch tubes are set. It is a high-resistance state, reducing the voltage generated on the DC bus by the back-EMF generated by the permanent magnet synchronous motor in the event of power failure, so as to avoid damage to the components.
  • the switch tube is set to a high-resistance state
  • the switch of the switch tube corresponding to the lower arm of the intelligent power module is turned on and intelligent
  • the switch tube corresponding to the upper bridge arm of the power module is turned off, thereby reducing the voltage on the DC bus module and avoiding excessive overvoltage time of the DC bus module, resulting in damage to components.
  • the switching tube is an insulated gate bipolar transistor.
  • insulated gate bipolar transistors have the characteristics of low driving power and low saturation voltage. Therefore, intelligent power modules using insulated gate bipolar transistors effectively degrade the control system. Power consumption reduces heat generation.
  • the first preset duration is less than or equal to 2 ms
  • the second preset duration is less than or equal to 20 ms.
  • the first preset duration is less than or equal to 2ms, and preferably, the first preset duration is less than or equal to 1ms, so as to ensure that the power failure situation is accurately determined according to the first preset duration, and the second preset duration is preferably It is 10ms to avoid the damage caused by the excessively long time caused by the DC bus module.
  • the second preset voltage value is 1/3 times or more and 2/3 times or less the first preset voltage value; the third preset voltage value is 1.2 times or more and 1.8 times or less. Times the first preset voltage value.
  • the second preset voltage value is greater than or equal to 1/3 times the first preset voltage value and less than or equal to 2/3 times the first preset voltage value, and the first preset voltage value and the second preset voltage are The larger the difference between the voltage values is, the larger the voltage drop on the DC bus module is reflected, that is, the higher the possibility of power failure, preferably, the second preset voltage value is the first preset voltage value.
  • the third preset voltage value is set to 1.2 to 1.8 times the first preset voltage value, thereby improving the accuracy of determining overvoltage.
  • the third preset voltage value is equal to 1.5 times the first preset voltage value, so as to avoid directly causing the DC bus because the third preset voltage value is too high. Module is damaged.
  • a permanent magnet synchronous motor control system includes an AC power module, a rectifier module, a DC bus module, an intelligent power module, a permanent magnet synchronous motor, and a microcomputer.
  • Control module AC power module is used to provide AC power for rectifier module; rectifier module rectifies AC power and outputs DC power to DC bus module; intelligent power module controls permanent magnet synchronous motor operation according to control instructions sent by micro control module; micro control module executes A method for controlling power-down protection according to any one of the above.
  • the micro control module executes any one of the power-down protection control methods described above, and has all the beneficial technical effects of the power-down protection control method described above. Therefore, the permanent magnet synchronous motor control system including the micro-control module is also the same. It has all the beneficial technical effects of the above-mentioned power-down protection control method, and is not repeated here.
  • FIG. 1 shows a schematic flowchart of a power-down protection control method according to a first embodiment of the present invention
  • FIG. 2 is a schematic flowchart of a method for controlling power-down protection according to another embodiment of the present invention
  • FIG. 3 shows a schematic block diagram of a device for power-off protection control according to a first embodiment of the present invention
  • FIG. 4 shows a schematic block diagram of a device for power-off protection control according to another embodiment of the present invention.
  • FIG. 5 shows a schematic block diagram of a permanent magnet synchronous motor control system according to an embodiment of the present invention
  • FIG. 6 shows a schematic block diagram of a connection relationship of a permanent magnet synchronous motor control system according to an embodiment of the present invention.
  • An embodiment of the first aspect of the present invention provides a method for controlling power failure protection for a permanent magnet synchronous motor control system.
  • the permanent magnet synchronous motor control system includes a DC bus module and an intelligent power module.
  • the DC bus module is intelligent.
  • the power module provides DC power.
  • FIG. 1 shows a schematic flowchart of a power-down protection control method according to a first embodiment of the present invention.
  • the method for controlling power-down protection according to the first embodiment of the present invention includes:
  • S104 Determine whether the time period during which the voltage value is reduced from the first preset voltage value to the second preset voltage value is less than or equal to the first preset time period
  • the voltage value of the DC bus module is counted in real time, and the power failure situation is determined by monitoring the voltage value of the DC bus module. Specifically, the voltage value of the DC bus module is determined by the first preset voltage value. Whether the duration of reducing to the second preset voltage value is less than or equal to the first preset duration, that is, the voltage value of the DC bus module is reduced from the first preset voltage value to the second preset voltage value within a short period of time, which is considered to occur In the case of power failure, all switches of the intelligent power module are set to a high-resistance state, so that the voltage generated on the DC bus module by the back-EMF generated by the permanent magnet synchronous motor instantaneously is lower than the safe voltage. The back-EMF generated by the magnetic synchronous motor forms a higher voltage in the DC bus module, causing component damage.
  • FIG. 2 is a schematic flowchart of a power-down protection control method according to another embodiment of the present invention.
  • the method for controlling power-down protection according to the first embodiment of the present invention includes:
  • S208 Determine whether the duration of the voltage value greater than the third preset voltage is greater than the second preset duration
  • the voltage value of the DC bus will increase under the action of the back-EMF of the permanent magnet synchronous motor.
  • the value is too high, an overvoltage condition occurs in the DC bus module. It is determined whether the duration of the voltage value is greater than the third preset voltage is greater than the second preset duration. Only when the duration is greater than the second preset duration, controls the power of the intelligent power module.
  • the switch tube corresponding to the bridge arm is turned on and the switch tube corresponding to the upper bridge arm of the intelligent power module is turned off, thereby separating the DC bus module from the permanent magnet synchronous motor circuit until the permanent magnet synchronous motor stops, thereby avoiding the voltage rise of the DC bus High causes DC bus module to be damaged due to high voltage.
  • the voltage value is obtained from a known resistance measurement in parallel on the DC bus module.
  • the voltage value of the DC bus module can be determined by connecting a known resistance in parallel with the DC bus. Specifically, directly measuring the voltage of the resistance directly obtains the voltage of the DC bus module, thereby determining the intelligent power according to the measurement result.
  • the state of all the switching tubes of the module guarantees the voltage safety of the DC bus module, and avoids the excessive voltage of the DC bus module causing damage to the device.
  • the intelligent power module is a three-phase bridge circuit composed of six switching tubes.
  • the intelligent power module provides power for the permanent magnet synchronous motor, and internally integrates fault detection circuits such as overvoltage, overcurrent, and overheating.
  • fault detection circuits such as overvoltage, overcurrent, and overheating.
  • the internal six switch tubes are set. It is a high-resistance state, reducing the voltage generated on the DC bus by the back-EMF generated by the permanent magnet synchronous motor in the event of power failure, so as to avoid damage to the components.
  • the switch tube is set to a high-resistance state
  • the switch of the switch tube corresponding to the lower arm of the intelligent power module is controlled
  • the switch tube corresponding to the upper bridge arm of the power module is turned off, thereby reducing the voltage on the DC bus module and avoiding excessive overvoltage time of the DC bus module, resulting in damage to components.
  • the switching transistor is an insulated gate bipolar transistor.
  • an insulated gate bipolar transistor has the characteristics of low driving power and low saturation voltage. Therefore, an intelligent power module using an insulated gate bipolar transistor effectively degrades the control system. Power consumption reduces heat generation.
  • the first preset duration is less than or equal to 2 ms
  • the second preset duration is less than or equal to 20 ms.
  • the first preset duration is less than or equal to 2ms, preferably, the first preset duration is less than or equal to 1ms, so as to ensure that the power failure situation is accurately determined according to the first preset duration, and the second preset duration is preferably It is 10ms to avoid the damage caused by the excessively long time caused by the DC bus module.
  • the second preset voltage value is 1/3 times or more and 2/3 times or less the first preset voltage value; the third preset voltage value is 1.2 times or more and 1.8 times or less.
  • a preset voltage value is 1/3 times or more and 2/3 times or less the first preset voltage value; the third preset voltage value is 1.2 times or more and 1.8 times or less.
  • the second preset voltage value is greater than or equal to 1/3 times the first preset voltage value and less than or equal to 2/3 times the first preset voltage value, and the first preset voltage value and the second preset voltage are The larger the difference between the voltage values is, the larger the voltage drop on the DC bus module is reflected, that is, the higher the possibility of power failure, preferably, the second preset voltage value is the first preset voltage value.
  • the third preset voltage value is set to 1.2 to 1.8 times the first preset voltage value, thereby improving the accuracy of determining overvoltage.
  • the third preset voltage value is equal to 1.5 times the first preset voltage value, so as to avoid directly causing the DC bus because the third preset voltage value is too high. Module is damaged.
  • An embodiment of the second aspect of the present invention provides a device for power-off protection control.
  • a control system for a permanent magnet synchronous motor includes a DC bus module and an intelligent power module.
  • the DC bus module provides DC power to the intelligent power module.
  • FIG. 3 shows a schematic block diagram of a device 300 for power-off protection control according to a first embodiment of the present invention.
  • the power-off protection control device 300 includes: a statistics unit 302 for real-time statistics of the voltage value of the DC bus module; a judgment unit 304 for judging the voltage value from the first Whether the duration when the preset voltage value is reduced to the second preset voltage value is less than or equal to the first preset duration; the control unit 306 is configured to set all the switches of the intelligent power module when the duration is less than or equal to the first preset duration; It is a high resistance state.
  • the statistics unit 302 counts the voltage value of the DC bus module in real time, and determines whether a power failure occurs by monitoring the voltage value of the DC bus module. Specifically, the judgment unit 304 determines Whether the time period for which the voltage value is reduced from the first preset voltage value to the second preset voltage value is less than or equal to the first preset time period, that is, the voltage value of the DC bus module is reduced from the first preset voltage value in a short period of time The second preset voltage value is considered to be a power failure.
  • the control unit 306 sets all the switches of the intelligent power module to a high resistance state, so that the back-EMF generated by the permanent magnet synchronous motor is generated on the DC bus module. The voltage is lower than the safe voltage, to avoid the back electromotive force generated by the permanent magnet synchronous motor due to power failure to form a higher voltage on the DC bus module, causing component damage.
  • FIG. 4 shows a schematic block diagram of a device 400 for power-off protection control according to another embodiment of the present invention.
  • the apparatus 400 for controlling power failure protection includes: a statistics unit 402 for real-time statistics of the voltage value of the DC bus module; and a judgment unit 404 for judging the voltage value from the first Whether the duration when the preset voltage value is reduced to the second preset voltage value is less than or equal to the first preset duration; the control unit 406 is configured to set all the switches of the intelligent power module when the duration is less than or equal to the first preset duration; Is a high-resistance state; the judging unit 404 is further configured to judge whether the duration of the voltage value is greater than the third preset voltage is greater than the second preset duration; the control unit 406 is further configured to control when the duration is greater than the second preset duration The switch tube corresponding to the lower bridge arm of the intelligent power module is turned on and the switch tube corresponding to the upper bridge arm of the intelligent power module is turned off until the permanent magnet synchronous motor is stopped; and when the duration is less than or equal to the second preset time
  • the voltage value of the DC bus will increase under the action of the back-EMF of the permanent magnet synchronous motor. In order to avoid the voltage of the DC bus module If the value is too high, an overvoltage condition occurs in the DC bus module.
  • the judging unit 404 judges whether the duration of the voltage value greater than the third preset voltage is greater than the second preset duration.
  • control unit 406 Controlling the switch tube corresponding to the lower bridge arm of the intelligent power module is turned on and the switch tube corresponding to the upper bridge arm of the intelligent power module is turned off, thereby separating the DC bus module from the permanent magnet synchronous motor circuit until the permanent magnet synchronous motor stops, and Avoid increasing the voltage of the DC bus to cause damage to the DC bus module due to excessive voltage.
  • the voltage value is obtained from a known resistance measurement in parallel on the DC bus module.
  • the voltage value of the DC bus module can be determined by connecting a known resistance in parallel with the DC bus. Specifically, directly measuring the voltage of the resistance directly obtains the voltage of the DC bus module, thereby determining the intelligent power according to the measurement result.
  • the state of all the switching tubes of the module guarantees the voltage safety of the DC bus module, and avoids the excessive voltage of the DC bus module causing damage to the device.
  • the intelligent power module is a three-phase bridge circuit composed of six switching tubes.
  • the intelligent power module provides power for the permanent magnet synchronous motor, and internally integrates fault detection circuits such as overvoltage, overcurrent, and overheating.
  • fault detection circuits such as overvoltage, overcurrent, and overheating.
  • the internal six switch tubes are set. It is a high-resistance state, reducing the voltage generated on the DC bus by the back-EMF generated by the permanent magnet synchronous motor in the event of power failure, so as to avoid damage to the components.
  • the switch tube is set to a high-resistance state
  • the switch of the switch tube corresponding to the lower arm of the intelligent power module is turned on and intelligent
  • the switch tube corresponding to the upper bridge arm of the power module is turned off, thereby reducing the voltage on the DC bus module and avoiding excessive overvoltage time of the DC bus module, resulting in damage to components.
  • the switching transistor is an insulated gate bipolar transistor.
  • an insulated gate bipolar transistor has the characteristics of low driving power and low saturation voltage. Therefore, an intelligent power module using an insulated gate bipolar transistor effectively degrades the control system. Power consumption reduces heat generation.
  • the first preset duration is less than or equal to 2 ms
  • the second preset duration is less than or equal to 20 ms.
  • the first preset duration is less than or equal to 2ms, preferably, the first preset duration is less than or equal to 1ms, so as to ensure that the power failure situation is accurately determined according to the first preset duration, and the second preset duration is preferably It is 10ms to avoid the damage caused by the excessively long time caused by the DC bus module.
  • the second preset voltage value is 1/3 times or more and 2/3 times or less the first preset voltage value; the third preset voltage value is 1.2 times or more and 1.8 times or less.
  • a preset voltage value is 1/3 times or more and 2/3 times or less the first preset voltage value; the third preset voltage value is 1.2 times or more and 1.8 times or less.
  • the second preset voltage value is greater than or equal to 1/3 times the first preset voltage value and less than or equal to 2/3 times the first preset voltage value, and the first preset voltage value and the second preset voltage are The larger the difference between the voltage values is, the larger the voltage drop on the DC bus module is reflected, that is, the higher the possibility of power failure, preferably, the second preset voltage value is the first preset voltage value.
  • the third preset voltage value is set to 1.2 to 1.8 times the first preset voltage value, thereby improving the accuracy of determining overvoltage.
  • the third preset voltage value is equal to 1.5 times the first preset voltage value, so as to avoid directly causing the DC bus because the third preset voltage value is too high. Module is damaged.
  • FIG. 5 shows a schematic block diagram of a permanent magnet synchronous motor control system 500 according to an embodiment of the present invention.
  • the permanent magnet synchronous motor control system 500 includes: an AC power module 502, a rectifier module 504, a DC bus module 506, an intelligent power module 508, a permanent magnet synchronous motor 510, and a micro-control module 512;
  • the rectifier module 504 provides AC power; the rectifier module 504 rectifies the AC power and outputs DC power to the DC bus module 506; the intelligent power module 508 controls the operation of the permanent magnet synchronous motor 510 according to the control instruction sent by the micro control module 512; the micro control module 512 executes A method for controlling power-down protection according to any one of the above.
  • the micro-control module 512 executes any of the above-mentioned methods of power-down protection control, and has all the beneficial technical effects of the method of the above-mentioned power-down protection control. Therefore, the permanent magnet synchronous motor control system including the micro-control module 512 500, which also has all the beneficial technical effects of the foregoing power-down protection control method, which will not be repeated here.
  • the present invention provides a method for power failure protection control.
  • a permanent magnet synchronous motor When a permanent magnet synchronous motor is running at high speed and enters a weak magnetic state, if there is a power failure on the AC power side, During any processing, the DC bus module and the micro control module will lose power. At this time, the permanent magnet synchronous motor will generate a back electromotive force after power failure, and the generated back electromotive force will be directly loaded on the DC bus module to charge the DC bus module. As a result, the voltage of the DC bus module rises instantly, and an overvoltage condition occurs.
  • FIG. 6 shows a schematic block diagram of a connection relationship of a permanent magnet synchronous motor control system according to an embodiment of the present invention.
  • the voltage on the DC bus module 606 is monitored by the power-down protection module in the micro-control module 612.
  • the switch in the intelligent power module 608 is set to a high resistance state, so that the The voltage on the bus module is reduced to avoid the above situation. Since the permanent magnet synchronous motor 610 does not stop rotating instantly, it will continue to rotate for a period of time, and the back electromotive force will continue to act on the DC bus module 606.
  • the rectifier module 604 includes at least a secondary tube for rectifying the AC power module 602, and capacitors are connected in parallel at both ends of the DC bus module 606.

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Abstract

The present invention provides a power failure protection control method for a permanent magnet synchronous motor control system, a power failure protection control device, and a permanent magnet synchronous motor control system. The power failure protection control method comprises: measuring a voltage value of a direct current bus module in real time; determining whether the duration, for which the voltage value reduces from a first preset voltage value to a second preset voltage value, is less than or equal to a first preset duration; and when the duration is less than or equal to the first preset duration, setting all switch tubes of an intelligent power module into a high-resistance state. All switch tubes of the intelligent power module are set to the high-resistance state, such that the voltage generated, at the direct current bus module, by the back electromotive force transiently produced by a permanent magnet synchronous motor is less than a safety voltage, avoiding the component damage caused by relatively high voltage generated, at the direct current bus module, by the back electromotive force produced by the permanent magnet synchronous motor due to power failure.

Description

掉电保护控制的方法、装置及永磁同步电机控制系统Method and device for controlling power-down protection and permanent magnet synchronous motor control system
本申请要求于2018年05月29日提交中国专利局、申请号为201810527882.5、发明名称为“掉电保护控制的方法、装置及永磁同步电机控制系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed on May 29, 2018 with the Chinese Patent Office, application number 201810527882.5, and the invention name "Method, Device and Control for Permanent Magnet Synchronization Control", all of which are all The contents are incorporated herein by reference.
技术领域Technical field
本发明涉及电机控制领域,具体而言,涉及一种用于永磁同步电机控制系统的掉电保护控制的方法、一种掉电保护控制的装置以及一种永磁同步电机控制系统。The invention relates to the field of motor control, in particular to a method for power-down protection control of a permanent magnet synchronous motor control system, a device for power-down protection control, and a control system for a permanent magnet synchronous motor.
背景技术Background technique
在永磁同步电机高速运转且进入弱磁状态下,若出现交流电源侧断电,永磁同步电机会产生较大的反电动势,并通过智能功率模块(Intelligent Power Module,简称IPM,是控制永磁同步电机运转的核心部件)直接对用于供电的直流母线模块进行充电,可能出现直流母线模块过压出现损坏。When the permanent magnet synchronous motor runs at a high speed and enters a weak magnetic state, if there is a power outage on the AC power side, the permanent magnet synchronous motor will generate a large back-EMF and pass the Intelligent Power Module (IPM) to control the permanent magnet. The core component of the magnetic synchronous motor is to directly charge the DC bus module used for power supply, and the DC bus module may be damaged due to overvoltage.
发明内容Summary of the Invention
本发明旨在至少解决现有技术或相关技术中存在的技术问题之一。The present invention aims to solve at least one of the technical problems existing in the prior art or related technologies.
为此,本发明的第一个方面在于,提出一种掉电保护控制的方法。For this reason, a first aspect of the present invention is to provide a method for controlling power-down protection.
本发明的第二个方面在于,提出一种掉电保护控制的装置。A second aspect of the present invention is to provide a device for power failure protection control.
本发明的第三个方面在于,提出一种永磁同步电机控制系统。A third aspect of the present invention is to provide a control system for a permanent magnet synchronous motor.
有鉴于此,根据本发明的第一个方面,提供了掉电保护控制的方法,用于永磁同步电机控制系统,其中永磁同步电机控制系统包括直流母线模块以及智能功率模块,直流母线模块为智能功率模块提供直流电,掉电保护控制的方法包括:实时统计直流母线模块的电压值;判断电压值由第一预设电压值降低至第二预设电压值的时长是否小于等于第一预设时长;在时 长小于等于第一预设时长时,将智能功率模块的所有开关管设定为高阻值状态。In view of this, according to a first aspect of the present invention, a method for power-off protection control is provided for a permanent magnet synchronous motor control system, wherein the permanent magnet synchronous motor control system includes a DC bus module, an intelligent power module, and a DC bus module. The method for providing DC power to the intelligent power module and controlling the power failure protection includes: real-time counting the voltage value of the DC bus module; judging whether the time period during which the voltage value is reduced from the first preset voltage value to the second preset voltage value is less than or equal to the first preset voltage value; Set the duration; when the duration is less than or equal to the first preset duration, set all the switches of the intelligent power module to a high resistance state.
本发明提供的掉电保护控制的方法,实时统计直流母线模块的电压值,通过监测直流母线模块的电压值来确定是否发生掉电情况,具体地,判断在直流母线模块的电压值由第一预设电压值降低至第二预设电压值的时长是否小于等于第一预设时长,即直流母线模块的电压值在很短的时间内由第一预设电压值降低值第二预设电压值,认为出现掉电情况,将智能功率模块的所有开关管设定为高阻值状态,从而使得永磁同步电机瞬间产生的反电动势的在直流母线模块形成的电压低于安全电压,避免因为掉电致使永磁同步电机产生的反电动势在直流母线模块形成较高电压,造成元器件损坏。The power-down protection control method provided by the present invention counts the voltage value of the DC bus module in real time, and determines whether a power failure occurs by monitoring the voltage value of the DC bus module. Specifically, the voltage value of the DC bus module is determined by the first Whether the time period during which the preset voltage value is reduced to the second preset voltage value is less than or equal to the first preset time period, that is, the voltage value of the DC bus module is reduced from the first preset voltage value to the second preset voltage within a short time. Value, it is considered that a power failure situation occurs, and all the switches of the intelligent power module are set to a high resistance state, so that the voltage generated on the DC bus module by the back-EMF momentarily generated by the permanent magnet synchronous motor is lower than the safe voltage, avoiding The power-down caused the back-EMF generated by the permanent magnet synchronous motor to form a higher voltage on the DC bus module, causing component damage.
另外,根据本发明提供的上述技术方案中的掉电保护控制的方法,还可以具有如下附加技术特征:In addition, the method for controlling power-down protection in the above technical solution provided by the present invention may also have the following additional technical features:
在上述技术方案中,优选地,在将智能功率模块的所有开关管设定为高阻值状态之后,还包括:判断电压值大于第三预设电压的持续时长是否大于第二预设时长;在持续时长大于第二预设时长时,控制智能功率模块的下桥臂对应的开关管导通和智能功率模块的上桥臂对应的开关管关断,直至永磁同步电机停机;否则将智能功率模块的所有开关管设定为高阻值状态。In the above technical solution, preferably, after setting all the switches of the intelligent power module to a high-resistance state, the method further includes: judging whether a duration of a voltage value greater than a third preset voltage is greater than a second preset duration; When the duration is longer than the second preset duration, the switch tube corresponding to the lower arm of the intelligent power module is turned on and the switch tube corresponding to the upper arm of the intelligent power module is turned off until the permanent magnet synchronous motor is stopped; otherwise, the intelligent All switches of the power module are set to high resistance.
在该技术方案中,在将智能功率模块所有的开关管设定为高阻值状态后,直流母线的电压值会在永磁同步电机反电动势的作用下升高,为了避免直流母线模块的电压值过高致使直流母线模块出现过压情况,判断电压值大于第三预设电压的持续时长是否大于第二预设时长,只有在持续时长大于第二预设时长时,控制智能功率模块的下桥臂对应的开关管导通和智能功率模块的上桥臂对应的开关管关断,从而将直流母线模块与永磁同步电机电路分离,直至永磁同步电机停止,进而避免直流母线的电压升高致使直流母线模块因为电压过高出现损坏。In this technical solution, after setting all the switching tubes of the intelligent power module to a high resistance state, the voltage value of the DC bus will increase under the action of the back-EMF of the permanent magnet synchronous motor. In order to avoid the voltage of the DC bus module If the value is too high, an overvoltage condition occurs in the DC bus module. It is determined whether the duration of the voltage value is greater than the third preset voltage is greater than the second preset duration. Only when the duration is greater than the second preset duration, controls the power of the intelligent power module. The switch tube corresponding to the bridge arm is turned on and the switch tube corresponding to the upper bridge arm of the intelligent power module is turned off, thereby separating the DC bus module from the permanent magnet synchronous motor circuit until the permanent magnet synchronous motor stops, thereby avoiding the voltage rise of the DC bus High causes DC bus module to be damaged due to high voltage.
在上述任一技术方案中,优选地,电压值由并联在直流母线模块上已知电阻测量得到。In any of the above technical solutions, preferably, the voltage value is obtained from a known resistance measurement in parallel on the DC bus module.
在该技术方案中,直流母线模块的电压值可以通过在直流母线并联阻值已知的电阻来确定,具体地,直接测量电阻的电压直接得到直流母线模块的电压,从而根据测量结果确定智能功率模块的所有开关管的状态,保证直流母线模块电压安全,避免出现直流母线模块的电压过高致使器件损坏。In this technical solution, the voltage value of the DC bus module can be determined by connecting a known resistance in parallel with the DC bus. Specifically, directly measure the voltage of the resistor to directly obtain the voltage of the DC bus module, so as to determine the intelligent power according to the measurement result. The state of all the switching tubes of the module guarantees the voltage safety of the DC bus module, and avoids the excessive voltage of the DC bus module causing damage to the device.
在上述任一技术方案中,优选地,智能功率模块是由六个开关管构成的三相桥式电路。In any of the above technical solutions, preferably, the intelligent power module is a three-phase bridge circuit composed of six switching tubes.
在该技术方案中,智能功率模块为永磁同步电机提供电能,并且内部集成有过压、过流和过热等故障检测电路,在判断出现掉电情况时,将内部的六个开关管设定为高阻值状态,减小永磁同步电机在掉电情况下产生的反电动势在直流母线产生的电压,从而避免元器件的损坏,进一步地,在将开关管设定为高阻值状态后,检测直流母线模块上的电压超过第三预设电压的持续时间是否大于第二预设时长,在大于第二预设时长时,控制智能功率模块的下桥臂对应的开关管导通和智能功率模块的上桥臂对应的开关管关断,从而降低直流母线模块上的电压,避免直流母线模块的过压时间过长,造成的元器件损坏。In this technical solution, the intelligent power module provides power for the permanent magnet synchronous motor, and internally integrates fault detection circuits such as overvoltage, overcurrent, and overheating. When it is determined that a power failure occurs, the internal six switch tubes are set. It is a high-resistance state, reducing the voltage generated on the DC bus by the back-EMF generated by the permanent magnet synchronous motor in the event of power failure, so as to avoid damage to the components. Further, after the switch tube is set to a high-resistance state To detect whether the duration of the voltage on the DC bus module exceeding the third preset voltage is greater than the second preset duration, and when the duration of the voltage on the DC bus module is greater than the second preset duration, the switch of the switch tube corresponding to the lower arm of the intelligent power module is turned on and intelligent The switch tube corresponding to the upper bridge arm of the power module is turned off, thereby reducing the voltage on the DC bus module and avoiding excessive overvoltage time of the DC bus module, resulting in damage to components.
在上述任一技术方案中,优选地,开关管为绝缘栅双极型晶体管。In any of the above technical solutions, preferably, the switching tube is an insulated gate bipolar transistor.
在该技术方案中,绝缘栅双极型晶体管(insulated Gate Bipolar Transistor,简称IGBT)具有驱动功率小并且饱和电压低的特点,因此,使用绝缘栅双极型晶体管的智能功率模块有效降级控制系统的电能消耗,减少发热。In this technical solution, insulated gate bipolar transistors (IGBTs) have the characteristics of low driving power and low saturation voltage. Therefore, intelligent power modules using insulated gate bipolar transistors effectively degrade the control system. Power consumption reduces heat generation.
在上述任一技术方案中,优选地,第一预设时长小于等于2ms,第二预设时长小于等于20ms。In any of the above technical solutions, preferably, the first preset duration is less than or equal to 2 ms, and the second preset duration is less than or equal to 20 ms.
在该技术方案中,第一预设时长小于等于2ms,优选地,第一预设时长小于等于1ms,从而确保根据第一预设时长判断掉电情况的准确,同时第二预设时长优选地为10ms,避免持续时间过长致使直流母线模块因为过压时间过长出现的损坏。In this technical solution, the first preset duration is less than or equal to 2ms, and preferably, the first preset duration is less than or equal to 1ms, so as to ensure that the power failure situation is accurately determined according to the first preset duration, and the second preset duration is preferably It is 10ms to avoid the damage caused by the excessively long time caused by the DC bus module.
在上述任一技术方案中,优选地,第二预设电压值大于等于1/3倍且小于等于2/3倍第一预设电压值;第三预设电压值大于等于1.2倍小于等于1.8倍第一预设电压值。In any of the above technical solutions, preferably, the second preset voltage value is 1/3 times or more and 2/3 times or less the first preset voltage value; the third preset voltage value is 1.2 times or more and 1.8 times or less. Times the first preset voltage value.
在该技术方案中,将第二预设电压值大于等于1/3倍第一预设电压值且小于等于2/3倍第一预设电压值,第一预设电压值与第二预设电压值之间的差值越大,反映出的直流母线模块上的电压落差越大,即出现掉电的可能性越高,优选地,第二预设电压值是第一预设电压值的一半;第三预设电压值设定为第一预设电压值的1.2至1.8倍,从而提高判断过压的准确性。在第一预设电压值为直流母线模块额定电压值时,优选地,第三预设电压值等于1.5倍的第一预设电压值,避免因为第三预设电压值过高直接造成直流母线模块损坏。In this technical solution, the second preset voltage value is greater than or equal to 1/3 times the first preset voltage value and less than or equal to 2/3 times the first preset voltage value, and the first preset voltage value and the second preset voltage are The larger the difference between the voltage values is, the larger the voltage drop on the DC bus module is reflected, that is, the higher the possibility of power failure, preferably, the second preset voltage value is the first preset voltage value. Half; the third preset voltage value is set to 1.2 to 1.8 times the first preset voltage value, thereby improving the accuracy of determining overvoltage. When the first preset voltage value is the rated voltage value of the DC bus module, preferably, the third preset voltage value is equal to 1.5 times the first preset voltage value, so as to avoid directly causing the DC bus because the third preset voltage value is too high. Module is damaged.
根据本发明的第二个方面,提供了一种掉电保护控制的装置,用于永磁同步电机控制系统包括直流母线模块以及智能功率模块,直流母线模块为智能功率模块提供直流电,其中,掉电保护控制的装置包括:统计单元,用于实时统计直流母线模块的电压值;判断单元,用于判断电压值由第一预设电压值降低至第二预设电压值的时长是否小于等于第一预设时长;控制单元,用于在时长小于等于第一预设时长时,将智能功率模块的所有开关管设定为高阻值状态。According to a second aspect of the present invention, a device for power-off protection control is provided. A control system for a permanent magnet synchronous motor includes a DC bus module and an intelligent power module. The DC bus module provides DC power to the intelligent power module. The device for electrical protection control includes: a statistics unit for real-time statistics of the voltage value of the DC bus module; a judgment unit for judging whether the time period during which the voltage value decreases from the first preset voltage value to the second preset voltage value is less than or equal to the first A preset duration; a control unit configured to set all the switches of the intelligent power module to a high-resistance state when the duration is less than or equal to the first preset duration.
本发明提供的掉电保护控制的装置,统计单元实时统计直流母线模块的电压值,通过监测直流母线模块的电压值来确定是否发生掉电情况,具体地,判断单元判断在直流母线模块的电压值由第一预设电压值降低至第二预设电压值的时长是否小于等于第一预设时长,即直流母线模块的电压值在很短的时间内由第一预设电压值降低值第二预设电压值,认为出现掉电情况,控制单元将智能功率模块的所有开关管设定为高阻值状态,从而使得永磁同步电机瞬间产生的反电动势的在直流母线模块形成的电压低于安全电压,避免因为掉电致使永磁同步电机产生的反电动势在直流母线模块形成较高电压,造成元器件损坏。In the power-off protection control device provided by the present invention, the statistics unit counts the voltage value of the DC bus module in real time, and determines whether a power failure occurs by monitoring the voltage value of the DC bus module. Specifically, the judgment unit determines the voltage on the DC bus module. Whether the time period during which the value is reduced from the first preset voltage value to the second preset voltage value is less than or equal to the first preset duration, that is, the voltage value of the DC bus module is reduced by the first preset voltage value in a short period of time. The second preset voltage value is considered to be a power failure. The control unit sets all the switches of the intelligent power module to a high resistance state, so that the voltage generated on the DC bus module by the back-EMF generated by the permanent magnet synchronous motor is low. The safety voltage prevents the back electromotive force generated by the permanent magnet synchronous motor from forming a higher voltage on the DC bus module due to power failure, which causes component damage.
另外,根据本发明提供的上述技术方案中的掉电保护控制的装置,还可以具有如下附加技术特征:In addition, the device for power-off protection control in the above technical solution provided by the present invention may also have the following additional technical features:
在上述技术方案中,优选地,判断单元还用于判断电压值大于第三预设电压的持续时长是否大于第二预设时长;控制单元还用于在持续时长大于第二预设时长时,控制智能功率模块的下桥臂对应的开关管导通和智能功 率模块的上桥臂对应的开关管关断,直至永磁同步电机停机;以及在持续时长小于等于第二预设时长时,将智能功率模块的所有开关管设定为高阻值状态。In the above technical solution, preferably, the judging unit is further configured to judge whether the duration of the voltage value greater than the third preset voltage is greater than the second preset duration; the control unit is further configured to, when the duration is greater than the second preset duration, Control the switch tube corresponding to the lower bridge arm of the intelligent power module to be turned on and the switch tube corresponding to the upper bridge arm of the intelligent power module to be turned off until the permanent magnet synchronous motor is stopped; and when the duration is less than or equal to the second preset duration, All switches of the intelligent power module are set to a high resistance state.
在该技术方案中,在将智能功率模块所有的开关管设定为高阻值状态后,直流母线的电压值会在永磁同步电机反电动势的作用下升高,为了避免直流母线模块的电压值过高致使直流母线模块出现过压情况,判断单元判断电压值大于第三预设电压的持续时长是否大于第二预设时长,只有在持续时长大于第二预设时长时,控制单元控制智能功率模块的下桥臂对应的开关管导通和智能功率模块的上桥臂对应的开关管关断,从而将直流母线模块与永磁同步电机电路分离,直至永磁同步电机停止,进而避免直流母线的电压升高致使直流母线模块因为电压过高出现损坏。In this technical solution, after setting all the switching tubes of the intelligent power module to a high resistance state, the voltage value of the DC bus will increase under the action of the back-EMF of the permanent magnet synchronous motor. In order to avoid the voltage of the DC bus module If the value is too high, an overvoltage condition occurs in the DC bus module. The judging unit judges whether the duration of the voltage value greater than the third preset voltage is greater than the second preset duration. Only when the duration is greater than the second preset duration, the control unit controls the intelligence. The switch tube corresponding to the lower bridge arm of the power module is turned on and the switch tube corresponding to the upper bridge arm of the intelligent power module is turned off, thereby separating the DC bus module from the permanent magnet synchronous motor circuit until the permanent magnet synchronous motor stops, thereby avoiding DC The increased voltage on the bus leads to damage to the DC bus module due to the high voltage.
在上述技术方案中,优选地,电压值由并联在直流母线模块上已知电阻测量得到。In the above technical solution, preferably, the voltage value is obtained by measuring a known resistance in parallel on the DC bus module.
在该技术方案中,直流母线模块的电压值可以通过在直流母线并联阻值已知的电阻来确定,具体地,直接测量电阻的电压直接得到直流母线模块的电压,从而根据测量结果确定智能功率模块的所有开关管的状态,保证直流母线模块电压安全,避免出现直流母线模块的电压过高致使器件损坏。In this technical solution, the voltage value of the DC bus module can be determined by connecting a known resistance in parallel with the DC bus. Specifically, directly measure the voltage of the resistor to directly obtain the voltage of the DC bus module, so as to determine the intelligent power according to the measurement result. The state of all the switching tubes of the module guarantees the voltage safety of the DC bus module, and avoids the excessive voltage of the DC bus module causing damage to the device.
在上述任一技术方案中,优选地,智能功率模块是由六个开关管构成的三相桥式电路。In any of the above technical solutions, preferably, the intelligent power module is a three-phase bridge circuit composed of six switching tubes.
在该技术方案中,智能功率模块为永磁同步电机提供电能,并且内部集成有过压、过流和过热等故障检测电路,在判断出现掉电情况时,将内部的六个开关管设定为高阻值状态,减小永磁同步电机在掉电情况下产生的反电动势在直流母线产生的电压,从而避免元器件的损坏,进一步地,在将开关管设定为高阻值状态后,检测直流母线模块上的电压超过第三预设电压的持续时间是否大于第二预设时长,在大于第二预设时长时,控制智能功率模块的下桥臂对应的开关管导通和智能功率模块的上桥臂对应的开关管关断,从而降低直流母线模块上的电压,避免直流母线模块的过压时间过长,造成的元器件损坏。In this technical solution, the intelligent power module provides power for the permanent magnet synchronous motor, and internally integrates fault detection circuits such as overvoltage, overcurrent, and overheating. When it is determined that a power failure occurs, the internal six switch tubes are set. It is a high-resistance state, reducing the voltage generated on the DC bus by the back-EMF generated by the permanent magnet synchronous motor in the event of power failure, so as to avoid damage to the components. Further, after the switch tube is set to a high-resistance state To detect whether the duration of the voltage on the DC bus module exceeding the third preset voltage is greater than the second preset duration, and when the duration of the voltage on the DC bus module is greater than the second preset duration, the switch of the switch tube corresponding to the lower arm of the intelligent power module is turned on and intelligent The switch tube corresponding to the upper bridge arm of the power module is turned off, thereby reducing the voltage on the DC bus module and avoiding excessive overvoltage time of the DC bus module, resulting in damage to components.
在上述任一技术方案中,优选地,开关管为绝缘栅双极型晶体管。In any of the above technical solutions, preferably, the switching tube is an insulated gate bipolar transistor.
在该技术方案中,绝缘栅双极型晶体管(insulated Gate Bipolar Transistor,简称IGBT)具有驱动功率小并且饱和电压低的特点,因此,使用绝缘栅双极型晶体管的智能功率模块有效降级控制系统的电能消耗,减少发热。In this technical solution, insulated gate bipolar transistors (IGBTs) have the characteristics of low driving power and low saturation voltage. Therefore, intelligent power modules using insulated gate bipolar transistors effectively degrade the control system. Power consumption reduces heat generation.
在上述任一技术方案中,优选地,第一预设时长小于等于2ms,第二预设时长小于等于20ms。In any of the above technical solutions, preferably, the first preset duration is less than or equal to 2 ms, and the second preset duration is less than or equal to 20 ms.
在该技术方案中,第一预设时长小于等于2ms,优选地,第一预设时长小于等于1ms,从而确保根据第一预设时长判断掉电情况的准确,同时第二预设时长优选地为10ms,避免持续时间过长致使直流母线模块因为过压时间过长出现的损坏。In this technical solution, the first preset duration is less than or equal to 2ms, and preferably, the first preset duration is less than or equal to 1ms, so as to ensure that the power failure situation is accurately determined according to the first preset duration, and the second preset duration is preferably It is 10ms to avoid the damage caused by the excessively long time caused by the DC bus module.
在上述任一技术方案中,优选地,第二预设电压值大于等于1/3倍且小于等于2/3倍第一预设电压值;第三预设电压值大于等于1.2倍小于等于1.8倍第一预设电压值。In any of the above technical solutions, preferably, the second preset voltage value is 1/3 times or more and 2/3 times or less the first preset voltage value; the third preset voltage value is 1.2 times or more and 1.8 times or less. Times the first preset voltage value.
在该技术方案中,将第二预设电压值大于等于1/3倍第一预设电压值且小于等于2/3倍第一预设电压值,第一预设电压值与第二预设电压值之间的差值越大,反映出的直流母线模块上的电压落差越大,即出现掉电的可能性越高,优选地,第二预设电压值是第一预设电压值的一半;第三预设电压值设定为第一预设电压值的1.2至1.8倍,从而提高判断过压的准确性。在第一预设电压值为直流母线模块额定电压值时,优选地,第三预设电压值等于1.5倍的第一预设电压值,避免因为第三预设电压值过高直接造成直流母线模块损坏。In this technical solution, the second preset voltage value is greater than or equal to 1/3 times the first preset voltage value and less than or equal to 2/3 times the first preset voltage value, and the first preset voltage value and the second preset voltage are The larger the difference between the voltage values is, the larger the voltage drop on the DC bus module is reflected, that is, the higher the possibility of power failure, preferably, the second preset voltage value is the first preset voltage value. Half; the third preset voltage value is set to 1.2 to 1.8 times the first preset voltage value, thereby improving the accuracy of determining overvoltage. When the first preset voltage value is the rated voltage value of the DC bus module, preferably, the third preset voltage value is equal to 1.5 times the first preset voltage value, so as to avoid directly causing the DC bus because the third preset voltage value is too high. Module is damaged.
根据本发明的第三个方面,提供了一种永磁同步电机控制系统,包括:永磁同步电机控制系统包括交流电源模块、整流模块、直流母线模块、智能功率模块、永磁同步电机以及微控制模块;交流电源模块用于为整流模块提供交流电;整流模块对交流电进行整流并输出直流电至直流母线模块;智能功率模块根据微控制模块发送的控制指令控制永磁同步电机运行;微控制模块执行上述任一项的掉电保护控制的方法。According to a third aspect of the present invention, a permanent magnet synchronous motor control system is provided. The permanent magnet synchronous motor control system includes an AC power module, a rectifier module, a DC bus module, an intelligent power module, a permanent magnet synchronous motor, and a microcomputer. Control module; AC power module is used to provide AC power for rectifier module; rectifier module rectifies AC power and outputs DC power to DC bus module; intelligent power module controls permanent magnet synchronous motor operation according to control instructions sent by micro control module; micro control module executes A method for controlling power-down protection according to any one of the above.
在该技术方案中,微控制模块执行上述任一项掉电保护控制的方法,具有上述掉电保护控制的方法的全部有益技术效果,因此包含上述微控制模块的永 磁同步电机控制系统,同样具有上述掉电保护控制的方法的全部有益技术效果,在此不再赘述。In this technical solution, the micro control module executes any one of the power-down protection control methods described above, and has all the beneficial technical effects of the power-down protection control method described above. Therefore, the permanent magnet synchronous motor control system including the micro-control module is also the same. It has all the beneficial technical effects of the above-mentioned power-down protection control method, and is not repeated here.
本发明的附加方面和优点将在下面的描述部分中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will become apparent in the following description or will be learned through practice of the invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
图1示出了本发明第一个实施例的掉电保护控制的方法的示意流程图;FIG. 1 shows a schematic flowchart of a power-down protection control method according to a first embodiment of the present invention;
图2示出了本发明另一个实施例的掉电保护控制的方法的示意流程图;FIG. 2 is a schematic flowchart of a method for controlling power-down protection according to another embodiment of the present invention; FIG.
图3示出了根据本发明的第一个实施例的掉电保护控制的装置的示意框图;FIG. 3 shows a schematic block diagram of a device for power-off protection control according to a first embodiment of the present invention; FIG.
图4示出了根据本发明的另一个实施例的掉电保护控制的装置的示意框图;4 shows a schematic block diagram of a device for power-off protection control according to another embodiment of the present invention;
图5示出了本发明的一个实施例的永磁同步电机控制系统的示意框图;5 shows a schematic block diagram of a permanent magnet synchronous motor control system according to an embodiment of the present invention;
图6示出了本发明的一个实施例的永磁同步电机控制系统连接关系的示意框图。FIG. 6 shows a schematic block diagram of a connection relationship of a permanent magnet synchronous motor control system according to an embodiment of the present invention.
附图标记:Reference signs:
其中,图6中附图标记与各部件名称之间的对应关系为:The corresponding relationship between the reference numerals and the names of the components in FIG. 6 is:
602交流电源模块,604整流模块,606直流母线模块,608智能功率模块,610永磁同步电机,612微控制模块。602 AC power module, 604 rectifier module, 606 DC bus module, 608 intelligent power module, 610 permanent magnet synchronous motor, 612 micro-control module.
具体实施方式Detailed ways
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to understand the above-mentioned objects, features, and advantages of the present invention more clearly, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用其他不同于在此描述的其他方式来实施,因此,本发明的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways than those described herein. Therefore, the protection scope of the present invention is not limited to the specifics disclosed below. Limitations of Examples.
本发明的第一方面的实施例提供了一种掉电保护控制的方法,用于永磁同步电机控制系统,其中永磁同步电机控制系统包括直流母线模块以及智能功率模块,直流母线模块为智能功率模块提供直流电。An embodiment of the first aspect of the present invention provides a method for controlling power failure protection for a permanent magnet synchronous motor control system. The permanent magnet synchronous motor control system includes a DC bus module and an intelligent power module. The DC bus module is intelligent. The power module provides DC power.
图1示出了本发明第一个实施例的掉电保护控制的方法的示意流程图。FIG. 1 shows a schematic flowchart of a power-down protection control method according to a first embodiment of the present invention.
如图1所示,本发明第一个实施例的掉电保护控制的方法包括:As shown in FIG. 1, the method for controlling power-down protection according to the first embodiment of the present invention includes:
S102,实时统计直流母线模块的电压值;S102: Calculate the voltage value of the DC bus module in real time;
S104,判断电压值由第一预设电压值降低至第二预设电压值的时长是否小于等于第一预设时长;S104. Determine whether the time period during which the voltage value is reduced from the first preset voltage value to the second preset voltage value is less than or equal to the first preset time period;
S106,在时长小于等于第一预设时长时,将智能功率模块的所有开关管设定为高阻值状态。S106. When the duration is less than or equal to the first preset duration, all switches of the intelligent power module are set to a high resistance state.
在该实施例中,通过实时统计直流母线模块的电压值,通过监测直流母线模块的电压值来确定是否发生掉电情况,具体地,判断在直流母线模块的电压值由第一预设电压值降低至第二预设电压值的时长是否小于等于第一预设时长,即直流母线模块的电压值在很短的时间内由第一预设电压值降低值第二预设电压值,认为出现掉电情况,将智能功率模块的所有开关管设定为高阻值状态,从而使得永磁同步电机瞬间产生的反电动势的在直流母线模块形成的电压低于安全电压,避免因为掉电致使永磁同步电机产生的反电动势在直流母线模块形成较高电压,造成元器件损坏。In this embodiment, the voltage value of the DC bus module is counted in real time, and the power failure situation is determined by monitoring the voltage value of the DC bus module. Specifically, the voltage value of the DC bus module is determined by the first preset voltage value. Whether the duration of reducing to the second preset voltage value is less than or equal to the first preset duration, that is, the voltage value of the DC bus module is reduced from the first preset voltage value to the second preset voltage value within a short period of time, which is considered to occur In the case of power failure, all switches of the intelligent power module are set to a high-resistance state, so that the voltage generated on the DC bus module by the back-EMF generated by the permanent magnet synchronous motor instantaneously is lower than the safe voltage. The back-EMF generated by the magnetic synchronous motor forms a higher voltage in the DC bus module, causing component damage.
图2示出了本发明另一个实施例的掉电保护控制的方法的示意流程图。FIG. 2 is a schematic flowchart of a power-down protection control method according to another embodiment of the present invention.
如图2所示,本发明第一个实施例的掉电保护控制的方法包括:As shown in FIG. 2, the method for controlling power-down protection according to the first embodiment of the present invention includes:
S202,实时统计直流母线模块的电压值;S202: Calculate the voltage value of the DC bus module in real time;
S204,判断电压值由第一预设电压值降低至第二预设电压值的时长是否小于等于第一预设时长;S204. Determine whether the time period during which the voltage value is reduced from the first preset voltage value to the second preset voltage value is less than or equal to the first preset time period;
S206,在时长小于等于第一预设时长时,将智能功率模块的所有开关 管设定为高阻值状态;S206. When the duration is less than or equal to the first preset duration, all switches of the intelligent power module are set to a high resistance state;
S208,判断电压值大于第三预设电压的持续时长是否大于第二预设时长;S208: Determine whether the duration of the voltage value greater than the third preset voltage is greater than the second preset duration;
S210,在持续时长大于第二预设时长时,控制智能功率模块的下桥臂对应的开关管导通和智能功率模块的上桥臂对应的开关管关断,直至永磁同步电机停机,否则将智能功率模块的所有开关管设定为高阻值状态。S210: When the duration is longer than the second preset duration, control the switch tube corresponding to the lower bridge arm of the intelligent power module to be turned on and the switch tube corresponding to the upper bridge arm of the intelligent power module to be turned off until the permanent magnet synchronous motor is stopped, otherwise Set all the switches of the intelligent power module to a high resistance state.
在该实施例中,在将智能功率模块所有的开关管设定为高阻值状态后,直流母线的电压值会在永磁同步电机反电动势的作用下升高,为了避免直流母线模块的电压值过高致使直流母线模块出现过压情况,判断电压值大于第三预设电压的持续时长是否大于第二预设时长,只有在持续时长大于第二预设时长时,控制智能功率模块的下桥臂对应的开关管导通和智能功率模块的上桥臂对应的开关管关断,从而将直流母线模块与永磁同步电机电路分离,直至永磁同步电机停止,进而避免直流母线的电压升高致使直流母线模块因为电压过高出现损坏。In this embodiment, after setting all the switching tubes of the intelligent power module to a high resistance state, the voltage value of the DC bus will increase under the action of the back-EMF of the permanent magnet synchronous motor. In order to avoid the voltage of the DC bus module If the value is too high, an overvoltage condition occurs in the DC bus module. It is determined whether the duration of the voltage value is greater than the third preset voltage is greater than the second preset duration. Only when the duration is greater than the second preset duration, controls the power of the intelligent power module. The switch tube corresponding to the bridge arm is turned on and the switch tube corresponding to the upper bridge arm of the intelligent power module is turned off, thereby separating the DC bus module from the permanent magnet synchronous motor circuit until the permanent magnet synchronous motor stops, thereby avoiding the voltage rise of the DC bus High causes DC bus module to be damaged due to high voltage.
在本发明的一个实施例中,电压值由并联在直流母线模块上已知电阻测量得到。In one embodiment of the present invention, the voltage value is obtained from a known resistance measurement in parallel on the DC bus module.
在该实施例中,直流母线模块的电压值可以通过在直流母线并联阻值已知的电阻来确定,具体地,直接测量电阻的电压直接得到直流母线模块的电压,从而根据测量结果确定智能功率模块的所有开关管的状态,保证直流母线模块电压安全,避免出现直流母线模块的电压过高致使器件损坏。In this embodiment, the voltage value of the DC bus module can be determined by connecting a known resistance in parallel with the DC bus. Specifically, directly measuring the voltage of the resistance directly obtains the voltage of the DC bus module, thereby determining the intelligent power according to the measurement result. The state of all the switching tubes of the module guarantees the voltage safety of the DC bus module, and avoids the excessive voltage of the DC bus module causing damage to the device.
在本发明的一个实施例中,智能功率模块是由六个开关管构成的三相桥式电路。In one embodiment of the present invention, the intelligent power module is a three-phase bridge circuit composed of six switching tubes.
在该实施例中,智能功率模块为永磁同步电机提供电能,并且内部集成有过压、过流和过热等故障检测电路,在判断出现掉电情况时,将内部的六个开关管设定为高阻值状态,减小永磁同步电机在掉电情况下产生的反电动势在直流母线产生的电压,从而避免元器件的损坏,进一步地,在将开关管设定为高阻值状态后,检测直流母线模块上的电压超过第三预设电压的持续时间是否大于第二预设时长,在大于第二预设时长时,控制智能功率模块的下桥臂对应的开关管导通和智能功率模块的上桥臂对应的开 关管关断,从而降低直流母线模块上的电压,避免直流母线模块的过压时间过长,造成的元器件损坏。In this embodiment, the intelligent power module provides power for the permanent magnet synchronous motor, and internally integrates fault detection circuits such as overvoltage, overcurrent, and overheating. When determining that a power failure occurs, the internal six switch tubes are set. It is a high-resistance state, reducing the voltage generated on the DC bus by the back-EMF generated by the permanent magnet synchronous motor in the event of power failure, so as to avoid damage to the components. Further, after the switch tube is set to a high-resistance state To detect whether the duration of the voltage on the DC bus module exceeding the third preset voltage is greater than the second preset duration, and when the duration of the voltage on the DC bus module is greater than the second preset duration, the switch of the switch tube corresponding to the lower arm of the intelligent power module is controlled The switch tube corresponding to the upper bridge arm of the power module is turned off, thereby reducing the voltage on the DC bus module and avoiding excessive overvoltage time of the DC bus module, resulting in damage to components.
在本发明的一个实施例中,开关管为绝缘栅双极型晶体管。In one embodiment of the present invention, the switching transistor is an insulated gate bipolar transistor.
在该实施例中,绝缘栅双极型晶体管(insulated Gate Bipolar Transistor,简称IGBT)具有驱动功率小并且饱和电压低的特点,因此,使用绝缘栅双极型晶体管的智能功率模块有效降级控制系统的电能消耗,减少发热。In this embodiment, an insulated gate bipolar transistor (IGBT) has the characteristics of low driving power and low saturation voltage. Therefore, an intelligent power module using an insulated gate bipolar transistor effectively degrades the control system. Power consumption reduces heat generation.
在本发明的一个实施例中,第一预设时长小于等于2ms,第二预设时长小于等于20ms。In an embodiment of the present invention, the first preset duration is less than or equal to 2 ms, and the second preset duration is less than or equal to 20 ms.
在该实施例中,第一预设时长小于等于2ms,优选地,第一预设时长小于等于1ms,从而确保根据第一预设时长判断掉电情况的准确,同时第二预设时长优选地为10ms,避免持续时间过长致使直流母线模块因为过压时间过长出现的损坏。In this embodiment, the first preset duration is less than or equal to 2ms, preferably, the first preset duration is less than or equal to 1ms, so as to ensure that the power failure situation is accurately determined according to the first preset duration, and the second preset duration is preferably It is 10ms to avoid the damage caused by the excessively long time caused by the DC bus module.
在本发明的一个实施例中,第二预设电压值大于等于1/3倍且小于等于2/3倍第一预设电压值;第三预设电压值大于等于1.2倍小于等于1.8倍第一预设电压值。In an embodiment of the present invention, the second preset voltage value is 1/3 times or more and 2/3 times or less the first preset voltage value; the third preset voltage value is 1.2 times or more and 1.8 times or less. A preset voltage value.
在该实施例中,将第二预设电压值大于等于1/3倍第一预设电压值且小于等于2/3倍第一预设电压值,第一预设电压值与第二预设电压值之间的差值越大,反映出的直流母线模块上的电压落差越大,即出现掉电的可能性越高,优选地,第二预设电压值是第一预设电压值的一半;第三预设电压值设定为第一预设电压值的1.2至1.8倍,从而提高判断过压的准确性。在第一预设电压值为直流母线模块额定电压值时,优选地,第三预设电压值等于1.5倍的第一预设电压值,避免因为第三预设电压值过高直接造成直流母线模块损坏。In this embodiment, the second preset voltage value is greater than or equal to 1/3 times the first preset voltage value and less than or equal to 2/3 times the first preset voltage value, and the first preset voltage value and the second preset voltage are The larger the difference between the voltage values is, the larger the voltage drop on the DC bus module is reflected, that is, the higher the possibility of power failure, preferably, the second preset voltage value is the first preset voltage value. Half; the third preset voltage value is set to 1.2 to 1.8 times the first preset voltage value, thereby improving the accuracy of determining overvoltage. When the first preset voltage value is the rated voltage value of the DC bus module, preferably, the third preset voltage value is equal to 1.5 times the first preset voltage value, so as to avoid directly causing the DC bus because the third preset voltage value is too high. Module is damaged.
本发明的第二方面的实施例提供了一种掉电保护控制的装置,用于永磁同步电机控制系统包括直流母线模块以及智能功率模块,直流母线模块为智能功率模块提供直流电。An embodiment of the second aspect of the present invention provides a device for power-off protection control. A control system for a permanent magnet synchronous motor includes a DC bus module and an intelligent power module. The DC bus module provides DC power to the intelligent power module.
图3示出了根据本发明的第一个实施例的掉电保护控制的装置300的示意框图。FIG. 3 shows a schematic block diagram of a device 300 for power-off protection control according to a first embodiment of the present invention.
如图3所示,本发明第一个实施例的掉电保护控制的装置300包括: 统计单元302,用于实时统计直流母线模块的电压值;判断单元304,用于判断电压值由第一预设电压值降低至第二预设电压值的时长是否小于等于第一预设时长;控制单元306,用于在时长小于等于第一预设时长时,将智能功率模块的所有开关管设定为高阻值状态。As shown in FIG. 3, the power-off protection control device 300 according to the first embodiment of the present invention includes: a statistics unit 302 for real-time statistics of the voltage value of the DC bus module; a judgment unit 304 for judging the voltage value from the first Whether the duration when the preset voltage value is reduced to the second preset voltage value is less than or equal to the first preset duration; the control unit 306 is configured to set all the switches of the intelligent power module when the duration is less than or equal to the first preset duration; It is a high resistance state.
本发明提供的掉电保护控制的装置,统计单元302实时统计直流母线模块的电压值,通过监测直流母线模块的电压值来确定是否发生掉电情况,具体地,判断单元304判断在直流母线模块的电压值由第一预设电压值降低至第二预设电压值的时长是否小于等于第一预设时长,即直流母线模块的电压值在很短的时间内由第一预设电压值降低值第二预设电压值,认为出现掉电情况,控制单元306将智能功率模块的所有开关管设定为高阻值状态,从而使得永磁同步电机瞬间产生的反电动势的在直流母线模块形成的电压低于安全电压,避免因为掉电致使永磁同步电机产生的反电动势在直流母线模块形成较高电压,造成元器件损坏。In the power-off protection control device provided by the present invention, the statistics unit 302 counts the voltage value of the DC bus module in real time, and determines whether a power failure occurs by monitoring the voltage value of the DC bus module. Specifically, the judgment unit 304 determines Whether the time period for which the voltage value is reduced from the first preset voltage value to the second preset voltage value is less than or equal to the first preset time period, that is, the voltage value of the DC bus module is reduced from the first preset voltage value in a short period of time The second preset voltage value is considered to be a power failure. The control unit 306 sets all the switches of the intelligent power module to a high resistance state, so that the back-EMF generated by the permanent magnet synchronous motor is generated on the DC bus module. The voltage is lower than the safe voltage, to avoid the back electromotive force generated by the permanent magnet synchronous motor due to power failure to form a higher voltage on the DC bus module, causing component damage.
图4示出了根据本发明的另一个实施例的掉电保护控制的装置400的示意框图。FIG. 4 shows a schematic block diagram of a device 400 for power-off protection control according to another embodiment of the present invention.
如图4所示,本发明第一个实施例的掉电保护控制的装置400包括:统计单元402,用于实时统计直流母线模块的电压值;判断单元404,用于判断电压值由第一预设电压值降低至第二预设电压值的时长是否小于等于第一预设时长;控制单元406,用于在时长小于等于第一预设时长时,将智能功率模块的所有开关管设定为高阻值状态;判断单元404还用于判断电压值大于第三预设电压的持续时长是否大于第二预设时长;控制单元406还用于在持续时长大于第二预设时长时,控制智能功率模块的下桥臂对应的开关管导通和智能功率模块的上桥臂对应的开关管关断,直至永磁同步电机停机;以及在持续时长小于等于第二预设时长时,将智能功率模块的所有开关管设定为高阻值状态。As shown in FIG. 4, the apparatus 400 for controlling power failure protection according to the first embodiment of the present invention includes: a statistics unit 402 for real-time statistics of the voltage value of the DC bus module; and a judgment unit 404 for judging the voltage value from the first Whether the duration when the preset voltage value is reduced to the second preset voltage value is less than or equal to the first preset duration; the control unit 406 is configured to set all the switches of the intelligent power module when the duration is less than or equal to the first preset duration; Is a high-resistance state; the judging unit 404 is further configured to judge whether the duration of the voltage value is greater than the third preset voltage is greater than the second preset duration; the control unit 406 is further configured to control when the duration is greater than the second preset duration The switch tube corresponding to the lower bridge arm of the intelligent power module is turned on and the switch tube corresponding to the upper bridge arm of the intelligent power module is turned off until the permanent magnet synchronous motor is stopped; and when the duration is less than or equal to the second preset time, the intelligent All switches of the power module are set to high resistance.
在该实施例中,在将智能功率模块所有的开关管设定为高阻值状态后,直流母线的电压值会在永磁同步电机反电动势的作用下升高,为了避免直流母线模块的电压值过高致使直流母线模块出现过压情况,判断单元404判断电压值大于第三预设电压的持续时长是否大于第二预设时长,只有在持续时 长大于第二预设时长时,控制单元406控制智能功率模块的下桥臂对应的开关管导通和智能功率模块的上桥臂对应的开关管关断,从而将直流母线模块与永磁同步电机电路分离,直至永磁同步电机停止,进而避免直流母线的电压升高致使直流母线模块因为电压过高出现损坏。In this embodiment, after setting all the switching tubes of the intelligent power module to a high resistance state, the voltage value of the DC bus will increase under the action of the back-EMF of the permanent magnet synchronous motor. In order to avoid the voltage of the DC bus module If the value is too high, an overvoltage condition occurs in the DC bus module. The judging unit 404 judges whether the duration of the voltage value greater than the third preset voltage is greater than the second preset duration. Only when the duration is greater than the second preset duration, the control unit 406 Controlling the switch tube corresponding to the lower bridge arm of the intelligent power module is turned on and the switch tube corresponding to the upper bridge arm of the intelligent power module is turned off, thereby separating the DC bus module from the permanent magnet synchronous motor circuit until the permanent magnet synchronous motor stops, and Avoid increasing the voltage of the DC bus to cause damage to the DC bus module due to excessive voltage.
在本发明的一个实施例中,电压值由并联在直流母线模块上已知电阻测量得到。In one embodiment of the present invention, the voltage value is obtained from a known resistance measurement in parallel on the DC bus module.
在该实施例中,直流母线模块的电压值可以通过在直流母线并联阻值已知的电阻来确定,具体地,直接测量电阻的电压直接得到直流母线模块的电压,从而根据测量结果确定智能功率模块的所有开关管的状态,保证直流母线模块电压安全,避免出现直流母线模块的电压过高致使器件损坏。In this embodiment, the voltage value of the DC bus module can be determined by connecting a known resistance in parallel with the DC bus. Specifically, directly measuring the voltage of the resistance directly obtains the voltage of the DC bus module, thereby determining the intelligent power according to the measurement result. The state of all the switching tubes of the module guarantees the voltage safety of the DC bus module, and avoids the excessive voltage of the DC bus module causing damage to the device.
在本发明的一个实施例中,智能功率模块是由六个开关管构成的三相桥式电路。In one embodiment of the present invention, the intelligent power module is a three-phase bridge circuit composed of six switching tubes.
在该实施例中,智能功率模块为永磁同步电机提供电能,并且内部集成有过压、过流和过热等故障检测电路,在判断出现掉电情况时,将内部的六个开关管设定为高阻值状态,减小永磁同步电机在掉电情况下产生的反电动势在直流母线产生的电压,从而避免元器件的损坏,进一步地,在将开关管设定为高阻值状态后,检测直流母线模块上的电压超过第三预设电压的持续时间是否大于第二预设时长,在大于第二预设时长时,控制智能功率模块的下桥臂对应的开关管导通和智能功率模块的上桥臂对应的开关管关断,从而降低直流母线模块上的电压,避免直流母线模块的过压时间过长,造成的元器件损坏。In this embodiment, the intelligent power module provides power for the permanent magnet synchronous motor, and internally integrates fault detection circuits such as overvoltage, overcurrent, and overheating. When determining that a power failure occurs, the internal six switch tubes are set. It is a high-resistance state, reducing the voltage generated on the DC bus by the back-EMF generated by the permanent magnet synchronous motor in the event of power failure, so as to avoid damage to the components. Further, after the switch tube is set to a high-resistance state To detect whether the duration of the voltage on the DC bus module exceeding the third preset voltage is greater than the second preset duration, and when the duration of the voltage on the DC bus module is greater than the second preset duration, the switch of the switch tube corresponding to the lower arm of the intelligent power module is turned on and intelligent The switch tube corresponding to the upper bridge arm of the power module is turned off, thereby reducing the voltage on the DC bus module and avoiding excessive overvoltage time of the DC bus module, resulting in damage to components.
在本发明的一个实施例中,开关管为绝缘栅双极型晶体管。In one embodiment of the present invention, the switching transistor is an insulated gate bipolar transistor.
在该实施例中,绝缘栅双极型晶体管(insulated Gate Bipolar Transistor,简称IGBT)具有驱动功率小并且饱和电压低的特点,因此,使用绝缘栅双极型晶体管的智能功率模块有效降级控制系统的电能消耗,减少发热。In this embodiment, an insulated gate bipolar transistor (IGBT) has the characteristics of low driving power and low saturation voltage. Therefore, an intelligent power module using an insulated gate bipolar transistor effectively degrades the control system. Power consumption reduces heat generation.
在本发明的一个实施例中,第一预设时长小于等于2ms,第二预设时长小于等于20ms。In an embodiment of the present invention, the first preset duration is less than or equal to 2 ms, and the second preset duration is less than or equal to 20 ms.
在该实施例中,第一预设时长小于等于2ms,优选地,第一预设时长小于等于1ms,从而确保根据第一预设时长判断掉电情况的准确,同时第 二预设时长优选地为10ms,避免持续时间过长致使直流母线模块因为过压时间过长出现的损坏。In this embodiment, the first preset duration is less than or equal to 2ms, preferably, the first preset duration is less than or equal to 1ms, so as to ensure that the power failure situation is accurately determined according to the first preset duration, and the second preset duration is preferably It is 10ms to avoid the damage caused by the excessively long time caused by the DC bus module.
在本发明的一个实施例中,第二预设电压值大于等于1/3倍且小于等于2/3倍第一预设电压值;第三预设电压值大于等于1.2倍小于等于1.8倍第一预设电压值。In an embodiment of the present invention, the second preset voltage value is 1/3 times or more and 2/3 times or less the first preset voltage value; the third preset voltage value is 1.2 times or more and 1.8 times or less. A preset voltage value.
在该实施例中,将第二预设电压值大于等于1/3倍第一预设电压值且小于等于2/3倍第一预设电压值,第一预设电压值与第二预设电压值之间的差值越大,反映出的直流母线模块上的电压落差越大,即出现掉电的可能性越高,优选地,第二预设电压值是第一预设电压值的一半;第三预设电压值设定为第一预设电压值的1.2至1.8倍,从而提高判断过压的准确性。在第一预设电压值为直流母线模块额定电压值时,优选地,第三预设电压值等于1.5倍的第一预设电压值,避免因为第三预设电压值过高直接造成直流母线模块损坏。In this embodiment, the second preset voltage value is greater than or equal to 1/3 times the first preset voltage value and less than or equal to 2/3 times the first preset voltage value, and the first preset voltage value and the second preset voltage are The larger the difference between the voltage values is, the larger the voltage drop on the DC bus module is reflected, that is, the higher the possibility of power failure, preferably, the second preset voltage value is the first preset voltage value. Half; the third preset voltage value is set to 1.2 to 1.8 times the first preset voltage value, thereby improving the accuracy of determining overvoltage. When the first preset voltage value is the rated voltage value of the DC bus module, preferably, the third preset voltage value is equal to 1.5 times the first preset voltage value, so as to avoid directly causing the DC bus because the third preset voltage value is too high. Module is damaged.
在本发明第三方面的实施例提供了一种永磁同步电机控制系统,图5示出了本发明的一个实施例的永磁同步电机控制系统500的示意框图。An embodiment of the third aspect of the present invention provides a permanent magnet synchronous motor control system. FIG. 5 shows a schematic block diagram of a permanent magnet synchronous motor control system 500 according to an embodiment of the present invention.
如图5所示,永磁同步电机控制系统500包括:交流电源模块502、整流模块504、直流母线模块506、智能功率模块508、永磁同步电机510以及微控制模块512;交流电源模块502用于为整流模块504提供交流电;整流模块504对交流电进行整流并输出直流电至直流母线模块506;智能功率模块508根据微控制模块512发送的控制指令控制永磁同步电机510运行;微控制模块512执行上述任一项的掉电保护控制的方法。As shown in FIG. 5, the permanent magnet synchronous motor control system 500 includes: an AC power module 502, a rectifier module 504, a DC bus module 506, an intelligent power module 508, a permanent magnet synchronous motor 510, and a micro-control module 512; The rectifier module 504 provides AC power; the rectifier module 504 rectifies the AC power and outputs DC power to the DC bus module 506; the intelligent power module 508 controls the operation of the permanent magnet synchronous motor 510 according to the control instruction sent by the micro control module 512; the micro control module 512 executes A method for controlling power-down protection according to any one of the above.
在该实施例中,微控制模块512执行上述任一项掉电保护控制的方法,具有上述掉电保护控制的方法的全部有益技术效果,因此包含上述微控制模块512的永磁同步电机控制系统500,同样具有上述掉电保护控制的方法的全部有益技术效果,在此不再赘述。In this embodiment, the micro-control module 512 executes any of the above-mentioned methods of power-down protection control, and has all the beneficial technical effects of the method of the above-mentioned power-down protection control. Therefore, the permanent magnet synchronous motor control system including the micro-control module 512 500, which also has all the beneficial technical effects of the foregoing power-down protection control method, which will not be repeated here.
以上结合附图详细说明了本发明的技术方案,本发明提出了一种掉电保护控制的方法,永磁同步电机在高速运行并且进入弱磁状态时,若出现交流电源侧断电,在没有任何处理时,直流母线模块以及微控制模块会失去电源,此时,永磁同步电机会在断电后产生反电动势,产生的反电动势 会直接加载到直流母线模块上,对直流母线模块进行充电,致使直流母线模块的电压在一瞬间升高,出现过压情况。The technical scheme of the present invention has been described in detail above with reference to the accompanying drawings. The present invention provides a method for power failure protection control. When a permanent magnet synchronous motor is running at high speed and enters a weak magnetic state, if there is a power failure on the AC power side, During any processing, the DC bus module and the micro control module will lose power. At this time, the permanent magnet synchronous motor will generate a back electromotive force after power failure, and the generated back electromotive force will be directly loaded on the DC bus module to charge the DC bus module. As a result, the voltage of the DC bus module rises instantly, and an overvoltage condition occurs.
图6示出了本发明的一个实施例的永磁同步电机控制系统连接关系的示意框图。本申请通过微控制模块612中的掉电保护模块监测直流母线模块606上的电压,在判断出现掉电时,将智能功率模块608中的开关管设定为高阻值状态,从而使得在直流母线模块上的电压降低,从而避免出现上述情况,由于永磁同步电机610不会瞬间停止转动,会在一段时间内持续转动,反电动势会持续作用在直流母线模块606,通过判断电压值大于第三预设电压的持续时长是否大于第二预设时长,来确定是否调整智能功率模块608中开关管的状态,进而保证直流母线模块606的安全。其中整流模块604包括至少包括二级管,用于对交流电源模块602进行整流,直流母线模块606两端并联电容。FIG. 6 shows a schematic block diagram of a connection relationship of a permanent magnet synchronous motor control system according to an embodiment of the present invention. In this application, the voltage on the DC bus module 606 is monitored by the power-down protection module in the micro-control module 612. When a power failure is determined, the switch in the intelligent power module 608 is set to a high resistance state, so that the The voltage on the bus module is reduced to avoid the above situation. Since the permanent magnet synchronous motor 610 does not stop rotating instantly, it will continue to rotate for a period of time, and the back electromotive force will continue to act on the DC bus module 606. By judging that the voltage value is greater than the first Whether the duration of the three preset voltages is greater than the second preset duration to determine whether to adjust the state of the switching tube in the intelligent power module 608, thereby ensuring the safety of the DC bus module 606. The rectifier module 604 includes at least a secondary tube for rectifying the AC power module 602, and capacitors are connected in parallel at both ends of the DC bus module 606.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (10)

  1. 一种掉电保护控制的方法,用于永磁同步电机控制系统,其特征在于,所述永磁同步电机控制系统包括直流母线模块以及智能功率模块,所述直流母线模块为所述智能功率模块提供直流电,所述掉电保护控制的方法包括:A power-down protection control method for a permanent magnet synchronous motor control system, characterized in that the permanent magnet synchronous motor control system includes a DC bus module and an intelligent power module, and the DC bus module is the intelligent power module Providing direct current, the method for controlling power-down protection includes:
    实时统计所述直流母线模块的电压值;Statistics the voltage value of the DC bus module in real time;
    判断所述电压值由第一预设电压值降低至第二预设电压值的时长是否小于等于第一预设时长;Determining whether the time period during which the voltage value is reduced from the first preset voltage value to the second preset voltage value is less than or equal to the first preset time period;
    在所述时长小于等于所述第一预设时长时,将所述智能功率模块的所有开关管设定为高阻值状态。When the duration is less than or equal to the first preset duration, all switches of the intelligent power module are set to a high-resistance state.
  2. 根据权利要求1所述的掉电保护控制的方法,其特征在于,The method for controlling power-down protection according to claim 1, wherein:
    在将智能功率模块的所有开关管设定为高阻值状态之后,还包括:After setting all the switches of the intelligent power module to a high resistance state, it also includes:
    判断所述电压值大于第三预设电压的持续时长是否大于第二预设时长;Determining whether the duration of the voltage value greater than the third preset voltage is greater than the second preset duration;
    在所述持续时长大于所述第二预设时长时,控制所述智能功率模块的下桥臂对应的开关管导通和所述智能功率模块的上桥臂对应的开关管关断,直至永磁同步电机停机;否则将所述智能功率模块的所有开关管设定为高阻值状态。When the duration is longer than the second preset duration, controlling a switch tube corresponding to a lower bridge arm of the intelligent power module to be turned on and a switch tube corresponding to an upper bridge arm of the intelligent power module to be turned off until The magnetic synchronous motor is stopped; otherwise, all the switching tubes of the intelligent power module are set to a high resistance state.
  3. 根据权利要求2所述的掉电保护控制的方法,其特征在于,The method for controlling power-down protection according to claim 2, wherein:
    所述电压值由并联在所述直流母线模块上已知电阻测量得到。The voltage value is obtained by measuring a known resistance in parallel on the DC bus module.
  4. 根据权利要求3所述的掉电保护控制的方法,其特征在于,The method for controlling power-down protection according to claim 3, wherein:
    所述智能功率模块是由六个开关管构成的三相桥式电路。The intelligent power module is a three-phase bridge circuit composed of six switching tubes.
  5. 根据权利要求4所述的掉电保护控制的方法,其特征在于,The method for controlling power-down protection according to claim 4, wherein:
    所述开关管为绝缘栅双极型晶体管。The switching tube is an insulated gate bipolar transistor.
  6. 根据权利要求3所述的掉电保护控制的方法,其特征在于,所述第一预设时长小于等于2ms,所述第二预设时长小于等于20ms。The method for controlling power-down protection according to claim 3, wherein the first preset duration is less than or equal to 2ms, and the second preset duration is less than or equal to 20ms.
  7. 根据权利要求3所述的掉电保护控制的方法,其特征在于,The method for controlling power-down protection according to claim 3, wherein:
    所述第二预设电压值大于等于1/3倍且小于等于2/3倍所述第一预设电 压值;所述第三预设电压值大于等于1.2倍小于等于1.8倍所述第一预设电压值。The second preset voltage value is greater than or equal to 1/3 times and less than or equal to 2/3 times the first preset voltage value; the third preset voltage value is greater than or equal to 1.2 times and less than or equal to 1.8 times the first preset voltage value. Preset voltage value.
  8. 一种掉电保护控制的装置,用于永磁同步电机控制系统,其特征在于,所述永磁同步电机控制系统包括直流母线模块以及智能功率模块,所述直流母线模块为所述智能功率模块提供直流电,所述掉电保护控制的装置包括:A power failure protection control device for a permanent magnet synchronous motor control system, characterized in that the permanent magnet synchronous motor control system includes a DC bus module and an intelligent power module, and the DC bus module is the intelligent power module Providing direct current, the device for controlling power failure protection includes:
    统计单元,用于实时统计所述直流母线模块的电压值;A statistics unit, configured to count the voltage value of the DC bus module in real time;
    判断单元,用于判断所述电压值由第一预设电压值降低至第二预设电压值的时长是否小于等于第一预设时长;A judging unit, configured to judge whether the time period during which the voltage value is reduced from the first preset voltage value to the second preset voltage value is less than or equal to the first preset time period;
    控制单元,用于在所述时长小于等于所述第一预设时长时,将所述智能功率模块的所有开关管设定为高阻值状态。The control unit is configured to set all the switches of the intelligent power module to a high-resistance state when the duration is less than or equal to the first preset duration.
  9. 根据权利要求8所述的掉电保护控制的装置,其特征在于,The device for controlling power-down protection according to claim 8, wherein:
    所述判断单元还用于判断所述电压值大于第三预设电压的持续时长是否大于第二预设时长;The determining unit is further configured to determine whether a duration of the voltage value greater than a third preset voltage is greater than a second preset duration;
    所述控制单元还用于在所述持续时长大于所述第二预设时长时,控制所述智能功率模块的下桥臂对应的开关管导通和所述智能功率模块的上桥臂对应的开关管关断,直至所述永磁同步电机停机;以及在所述持续时长小于等于所述第二预设时长时,将所述智能功率模块的所有开关管设定为高阻值状态。The control unit is further configured to control, when the duration is greater than the second preset duration, a switch tube corresponding to a lower bridge arm of the intelligent power module to be turned on and a corresponding one of the upper bridge arm of the intelligent power module. The switching tubes are turned off until the permanent magnet synchronous motor is stopped; and when the duration is less than or equal to the second preset duration, all the switching tubes of the intelligent power module are set to a high-resistance state.
  10. 一种永磁同步电机控制系统,其特征在于,包括:A control system for a permanent magnet synchronous motor, comprising:
    所述永磁同步电机控制系统包括交流电源模块、整流模块、直流母线模块、智能功率模块、永磁同步电机以及微控制模块;The permanent magnet synchronous motor control system includes an AC power module, a rectifier module, a DC bus module, an intelligent power module, a permanent magnet synchronous motor, and a micro-control module;
    所述交流电源模块用于为所述整流模块提供交流电;The AC power module is configured to provide AC power to the rectifier module;
    所述整流模块对所述交流电进行整流并输出直流电至直流母线模块;The rectifying module rectifies the AC power and outputs DC power to a DC bus module;
    所述智能功率模块根据所述微控制模块发送的控制指令控制所述永磁同步电机运行;The intelligent power module controls the operation of the permanent magnet synchronous motor according to a control instruction sent by the micro control module;
    所述微控制模块执行如权利要求1至7中任一项所述的掉电保护控制的方法。The micro-control module executes the power-down protection control method according to any one of claims 1 to 7.
PCT/CN2018/116878 2018-05-29 2018-11-22 Power failure protection control method and device, and permanent magnet synchronous motor control system WO2019227873A1 (en)

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