WO2019227853A1 - Rotary compressor, gas compression system, refrigerating system and heat pump system - Google Patents

Rotary compressor, gas compression system, refrigerating system and heat pump system Download PDF

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Publication number
WO2019227853A1
WO2019227853A1 PCT/CN2018/113636 CN2018113636W WO2019227853A1 WO 2019227853 A1 WO2019227853 A1 WO 2019227853A1 CN 2018113636 W CN2018113636 W CN 2018113636W WO 2019227853 A1 WO2019227853 A1 WO 2019227853A1
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WO
WIPO (PCT)
Prior art keywords
rocker
sliding plate
cam portion
cylinder
rotary compressor
Prior art date
Application number
PCT/CN2018/113636
Other languages
French (fr)
Chinese (zh)
Inventor
蒋君之
李盖敏
朱运农
陈中贵
李华明
Original Assignee
广东美芝精密制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201810557489.0A external-priority patent/CN108757459B/en
Priority claimed from CN201820851759.4U external-priority patent/CN208416930U/en
Application filed by 广东美芝精密制造有限公司 filed Critical 广东美芝精密制造有限公司
Publication of WO2019227853A1 publication Critical patent/WO2019227853A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/30Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C18/34Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
    • F04C18/356Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member

Definitions

  • the present disclosure belongs to the technical field of compressor manufacturing, and in particular, relates to a rotary compressor, a gas compression system having the rotary compressor, a refrigeration system having the rotary compressor, and a heat pump having the rotary compressor. system.
  • the friction loss between the tip of the sliding vane and the outer circular surface of the piston is large.
  • a needle is installed at the tip of the sliding plate.
  • the purpose of this structure is to change the sliding friction between the piston and the sliding plate into rolling friction, and the friction power consumption is effectively reduced.
  • the needle structure has extremely high requirements for reliability. As the contact stress between the needle and the piston increases sharply, the wear resistance of the needle material is challenged, and the needle structure is prone to needle roller failure. The risk that once the needle roller fails to roll, the needle will wear abruptly until the compressor jams and fails, and there is room for improvement.
  • the present disclosure aims to solve at least one of the technical problems existing in the prior art. For this reason, the present disclosure proposes a rotary compressor having a small frictional power consumption of a friction pair of a sliding cam portion of the rotary compressor.
  • a rotary compressor includes an air cylinder, a cam mechanism, a sliding vane, and a rocker block.
  • a cam portion of the cam mechanism is rotatably disposed in the air cylinder, and the air cylinder is provided with a sliding vane groove.
  • the sliding plate is installed in the sliding plate groove, the rocker is hinged with the tip of the sliding plate about a first axis, the first axis is parallel to the axis of the cylinder, and the rocker has a pressing surface
  • the pressing surface is pressed against the outer circular surface of the cam portion, and the pressing surface is inscribed with the outer circular surface of the cam portion, and the pressing surface is a circular arc surface with a radius r1, so
  • the radius of the outer circular surface of the cam portion is r2, and satisfies: 0.01% ⁇ (r1-r2) / r2.
  • the stress at which the tip of the sliding blade is in contact with the outer surface of the cam portion is greatly improved, and the lubrication condition between the sliding pair and the friction pair of the cam portion is improved.
  • An oil film is easily formed between the outer circular surfaces of the cam portion, and a sufficient oil film thickness can be maintained, thereby effectively reducing the contact area between the rocker and the outer circular surface of the cam portion, thereby effectively reducing the friction loss of the friction pair.
  • the thickness of the sliding plate is t1
  • the width of the rocker at the pressing surface is t2, which satisfies: 0.5 ⁇ t2 / t1 ⁇ 3.
  • an end of the sliding blade groove connected to the compression chamber of the cylinder includes an open-type notch.
  • a rotary compressor includes an air cylinder, a cam mechanism, a sliding vane, and a rocker block.
  • a cam portion of the cam mechanism is rotatably disposed in the air cylinder, and the air cylinder is provided with a sliding vane groove.
  • the sliding plate is installed in the sliding plate groove, one of the sliding plate and the rocker is provided with an arc-shaped opening groove, and the other includes an arc-shaped hinge surface, and the hinge surface and the opening groove Hinged around a first axis, the first axis is parallel to the axis of the cylinder, the rocker is pressed against the outer circular surface of the cam portion, the radius of the hinged surface is r3, and the radius of the open groove is r4, satisfying: 0.1% ⁇ (r4-r3) / r3 ⁇ 2% apex.
  • the contact stress between the tip of the sliding plate and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate and the friction pair of the cam portion is improved, and the distance between the rocker and the sliding plate is greatly improved. It is easy to form an oil film, and a sufficient oil film thickness can be maintained, so that the contact area between the rocker and the slide can be effectively reduced, and the friction loss of the friction pair can be effectively reduced.
  • the arc of the open groove is greater than 180 °
  • the arc of the hinge surface is greater than 180 °.
  • the arc of the hinge surface is greater than the arc of the open groove.
  • the present disclosure also proposes a gas compression system having the rotary compressor according to any one of the above.
  • the present disclosure also proposes a refrigeration system having the rotary compressor according to any one of the above.
  • the present disclosure also proposes a heat pump system having the rotary compressor according to any one of the above.
  • the gas compression system, the refrigeration system, and the heat pump system have the same advantages as the above-mentioned rotary compressor over the prior art, and will not be repeated here.
  • FIG. 1 is a schematic structural diagram of a rotary compressor according to an embodiment of the present disclosure
  • FIG. 2 is an end view of a rotary compressor at a cylinder according to an embodiment of the present disclosure
  • FIG. 3 is a partially enlarged view at A in FIG. 2; FIG.
  • FIGS. 4-7 are schematic structural diagrams of a rocker according to an embodiment of the present disclosure.
  • FIGS. 8-9 are schematic structural diagrams of a sliding sheet according to an embodiment of the present disclosure.
  • 10 to 13 are schematic structural diagrams of cooperation between a sliding plate and a rocker according to an embodiment of the present disclosure
  • FIG. 14 is a cross-sectional view of a rotary compressor at a cylinder according to an embodiment of the present disclosure
  • FIG. 15 is a sectional view at X-X in FIG. 14;
  • FIG. 16 is a cross-sectional view of a rotary compressor at a cylinder according to another embodiment of the present disclosure.
  • 17 is a cross-sectional view of a rotary compressor at a cylinder according to still another embodiment of the present disclosure.
  • FIG. 18 is a cross-sectional view of a rotary compressor at a cylinder according to still another embodiment of the present disclosure.
  • FIG. 19 is a partially enlarged view at B in FIG. 18; FIG.
  • 20-21 are schematic structural diagrams of a sliding sheet according to an embodiment of the present disclosure.
  • 22 to 23 are schematic structural diagrams of a secondary bearing according to an embodiment of the present disclosure.
  • 24 to 33 are schematic diagrams of a connection process of a rocker block according to an embodiment of the present disclosure.
  • 34 is a graph showing a relationship between COP and (r1-r2) / r2 of a rotary compressor according to an embodiment of the present disclosure
  • FIG. 35 is a graph showing a relationship between COP and t2 / t1 of a rotary compressor according to an embodiment of the present disclosure.
  • Cam mechanism 30 crankshaft 31, piston 32, keyway 33, key 34, boss 35,
  • the following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 35.
  • the rotary compressor includes a casing, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, and a slide. Tablet 40 and shaking block 50.
  • the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker.
  • the block 50 may be installed in a cabinet.
  • the rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate.
  • the main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10.
  • a compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22
  • the cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
  • the piston 32 is sleeved outside the eccentric portion of the crankshaft 31.
  • the cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31.
  • the cam mechanism 30 may be integrated.
  • the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13.
  • the rocker 50 and the tip of the sliding blade 40 are hinged about a first axis, and the first axis is parallel to the axis of the cylinder 10.
  • the rocking block 50 presses against the outer circular surface of the cam portion.
  • the rocking block 50 and the outer circular surface of the cam portion slide to cooperate to form a sliding friction pair.
  • leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
  • One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
  • the rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion.
  • the width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
  • the sliding plate 40 reciprocates along the sliding plate groove 13.
  • the rocker 50 is always pressed against the outer surface of the cam portion (piston 32).
  • the rocker 50 is opposed to the sliding plate 40 about the first axis.
  • the rocker 50 swings in a direction parallel to the end face of the cylinder 10.
  • the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced.
  • the frictional power consumption between the friction pairs of the cam portion of the blade 40 also greatly improves its reliability, and the rocker 50 has a simple structure, low cost and good effect.
  • the following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 35.
  • the rotary compressor includes a casing, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, and a slide. Tablet 40 and shaking block 50.
  • the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker.
  • the block 50 may be installed in a cabinet.
  • the rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate.
  • the main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10.
  • a compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22
  • the cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
  • the piston 32 is sleeved outside the eccentric portion of the crankshaft 31.
  • the cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31.
  • the cam mechanism 30 may be integrated.
  • the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13.
  • the rocker 50 and the tip of the sliding blade 40 are hinged about a first axis, and the first axis is parallel to the axis of the cylinder 10.
  • the rocking block 50 presses against the outer circular surface of the cam portion.
  • the rocking block 50 and the outer circular surface of the cam portion slide to cooperate to form a sliding friction pair.
  • leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
  • One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
  • the rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion.
  • the width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
  • the sliding plate 40 reciprocates along the sliding plate groove 13.
  • the rocker 50 is always pressed against the outer surface of the cam portion (piston 32).
  • the rocker 50 is opposed to the sliding plate 40 about the first axis.
  • the rocker 50 swings in a direction parallel to the end face of the cylinder 10.
  • a self-lubricating coating is provided on at least one surface of the friction pair formed by the slider 40 and the rocker block 50 and the friction pair formed by the rocker block 50 and the outer circular surface of the cam portion.
  • the surface of the slider 40 that cooperates with the rocker 50 may be provided with a self-lubricating coating, or the surface of the slider 50 that cooperates with the slide 40 may be provided with a self-lubricating coating, or the outer surface of the slider 50 and the cam portion
  • the surface of the round surface is provided with a self-lubricating coating, or the outer surface of the cam portion is provided with a self-lubricating coating.
  • one of the surfaces may be a self-lubricating coating, or two of the surfaces may be self-lubricating.
  • both ends of the rocker 50 are provided with a self-lubricating coating, which can reduce the process of applying the self-lubricating coating and simplify the processing process.
  • the material of the self-lubricating coating is at least one of Teflon, molybdenum disulfide, tungsten disulfide, polyimide, and graphite.
  • the process of the self-lubricating coating is at least one of spray coating, dipping, deposition, electroplating, and coating.
  • the self-lubricating coating can improve the inadequate lubrication between the friction pairs, reduce frictional power consumption, and enhance the initial running-in effect of the friction pairs, greatly reducing the failure rate of the initial operation of the rotary compressor.
  • the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced.
  • the frictional power consumption between the friction pairs of the cam portion of the blade 40 also greatly improves its reliability, and the self-lubricating coating is provided, which not only reduces the frictional power consumption of the rotary compressor, but also helps reduce the rotary compression.
  • the initial failure rate of the machine, and the structure of the rocker block 50 is simple, the cost is low, and the effect is good.
  • the following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 4, 6, 8 to 10, 12, and 14 to 35.
  • the rotary compressor includes a casing, a stator 62, and a rotor. 61.
  • the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker.
  • the block 50 may be installed in a cabinet.
  • the rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate.
  • the main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10.
  • a compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22
  • the cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
  • the piston 32 is sleeved outside the eccentric portion of the crankshaft 31.
  • the cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31.
  • the cam mechanism 30 may be integrated.
  • the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13.
  • the rocker 50 and the leading end of the sliding blade 40 are hinged about a first axis.
  • the axis is parallel.
  • the rocker 50 has a pressing surface 55 that presses against the outer circular surface of the cam portion, and the pressing surface 55 is inscribed with the outer circular surface of the cam portion.
  • the pressing surface 55 and the outer circular surface of the cam portion are slidingly fitted to form a sliding friction pair.
  • leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
  • One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
  • the rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion.
  • the width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
  • the sliding plate 40 reciprocates along the sliding plate groove 13.
  • the rocker 50 is always pressed against the outer surface of the cam portion (piston 32).
  • the rocker 50 is opposed to the sliding plate 40 about the first axis.
  • the rocker 50 swings in a direction parallel to the end face of the cylinder 10.
  • the pressing surface 55 of the rocker block 50 is arc-shaped, and the pressing surface 55 is inscribed with the outer circular surface of the cam portion, in this way, it is easy to form between the pressing surface 55 of the rocker 50 and the outer circular surface of the cam portion.
  • the oil film can maintain sufficient oil film thickness, which can effectively reduce the contact area between the rocker 50 and the outer circular surface of the cam portion, thereby effectively reducing the friction loss of the friction pair.
  • the pressing surface 55 is an arc surface with a radius r1, and the radius of the outer circular surface of the cam portion is r2.
  • the inventors have found through a large number of experiments that, for the rotary compressor of the embodiment of the present disclosure, when satisfying: 0.01% ⁇ (r1-r2) / r2, between the pressing surface 55 of the rocker 50 and the outer circular surface of the cam portion It is easy to form an oil film, and a sufficient oil film thickness can be maintained, so that the contact area between the rocker 50 and the outer circular surface of the cam portion can be effectively reduced, thereby further reducing the friction loss of the friction pair.
  • Increasing the area of the pressing surface 55 on the rocking block 50 can further reduce the surface pressure between the pressing surface 55 on the rocking block 50 and the outer circular surface of the cam portion, thereby increasing the thickness of the oil film and further reducing the rocking block.
  • the contact area between the pressing surface 55 on the 50 and the outer circular surface of the cam portion reduces the friction loss of the friction pair.
  • the width of the pressing surface 55 needs to be increased.
  • a gap 12 needs to be opened at the corresponding position of the vane groove 13 of the cylinder 10. If the gap 12 is opened at the corresponding vane groove of the exhaust side At 13, there will be a clearance volume. After the compression, the high-pressure refrigerant will remain in the avoidance tank, occupying the internal volume of the cylinder 10 after expansion, reducing the intake air volume, and thus reducing the energy efficiency of the compressor.
  • the oil film thickness reaches a certain level, which is sufficient to completely avoid metal contact between the friction pair, and then further increase the resistance.
  • the width of the pressing surface 55 will increase the viscosity loss of the oil film between the friction pairs and reduce the energy efficiency of the compressor.
  • the contact stress between the tip of the slider 40 and the outer surface of the cam portion is greatly improved, the lubrication state between the slider 40 and the friction pair of the cam portion is improved, and the resistance of the rocker 50
  • An oil film is easily formed between the pressing surface 55 and the outer circular surface of the cam portion, and a sufficient oil film thickness can be maintained, so that the contact area between the rocker 50 and the outer circular surface of the cam portion can be effectively reduced, thereby effectively reducing the friction. Friction loss of the pair.
  • the thickness of the slider 40 is t1
  • the width of the rocker 50 at the abutting surface 55 is t2.
  • the width of the end of the rocker 50 that is in contact with the outer circular surface of the cam portion is t2.
  • the compression The machine has a large COP.
  • the following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 4, 6, 8 to 10, 12, and 14 to 35.
  • the rotary compressor includes a casing, a stator 62, and a rotor. 61.
  • the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker.
  • the block 50 may be installed in a cabinet.
  • the rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate.
  • the main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10.
  • a compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22
  • the cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
  • the piston 32 is sleeved outside the eccentric portion of the crankshaft 31.
  • the cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31.
  • the cam mechanism 30 may be integrated.
  • the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13.
  • one of the sliding blade 40 and the rocker 50 is provided with an arc.
  • the other one of the open slot 41, the sliding plate 40 and the rocker 50 includes an arc-shaped hinge surface 52.
  • the hinge surface 52 and the open slot 41 are hinged about a first axis, and the first axis is parallel to the axis of the cylinder 10. 50 presses against the outer circular surface of the cam portion.
  • the rocker 50 and the outer circular surface of the cam portion slide to cooperate to form a sliding friction pair.
  • the tip of the sliding plate 40 is provided with an arc-shaped opening groove 41
  • the rocking block 50 includes an arc-shaped hinge surface 52 and the rocking block 50. It may include a cylindrical or fan-shaped hinge joint, the hinge surface 52 is a part of the peripheral wall of the hinge joint, and the hinge joint is hinged with the opening slot 41 at the front end of the sliding plate 40.
  • the tip of the sliding plate 40 is provided with an arc-shaped hinge surface 52
  • the rocking block 50 includes an arc-shaped hinge surface 52 and the slider 40. It may include a cylindrical or fan-shaped hinge joint, the hinge surface 52 is a part of the peripheral wall of the hinge joint, and the hinge joint is hinged with the opening groove 41 of the rocker 50.
  • leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
  • One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
  • the rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion.
  • the width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
  • the sliding plate 40 reciprocates along the sliding plate groove 13.
  • the rocker 50 is always pressed against the outer surface of the cam portion (piston 32).
  • the rocker 50 is opposed to the sliding plate 40 about the first axis.
  • the rocker 50 swings in a direction parallel to the end face of the cylinder 10.
  • the radius of the hinge surface 52 is r3, and the radius of the opening groove 41 is r4.
  • the inventor has found through a large number of experiments that, for the rotary compressor of the embodiment of the present disclosure, (r4-r3) / r3 is too small, and the rocker 50 and the cam portion The gap between the outer circular surfaces is too small, and it is difficult for the lubricant to enter the friction pair through this gap to produce an oil film, which adversely affects the COP; when (r4-r3) / r3 is too large, the bearing capacity of the oil film on the friction pair decreases, and Will cause direct contact of the friction pair, which will adversely affect the COP.
  • the stress of the tip of the sliding plate 40 contacting the outer surface of the cam portion is greatly improved, and the lubrication state between the sliding plate 40 and the friction pair of the cam portion is improved.
  • An oil film is easily formed between the pieces 40, and a sufficient oil film thickness can be maintained, so that the contact area between the rocker 50 and the sliding plate 40 can be effectively reduced, and the friction loss of the friction pair can be effectively reduced.
  • the following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 35.
  • the rotary compressor includes a casing, a stator 62, a rotor 61, a crankshaft 31, a piston 32, a cylinder 10, a main bearing 21, and a sub-bearing 22. , ⁇ ⁇ 40 ⁇ Rocker 50.
  • the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a crankshaft 31, a piston 32, a cylinder 10, a main bearing 21, a sub-bearing 22, and a sliding plate 40.
  • the swing block 50 may be installed in the cabinet.
  • the rotor 61 is connected to the crankshaft 31 for driving the crankshaft 31 to rotate.
  • the main bearing 21 and the auxiliary bearing 22 are provided on the upper and lower surfaces of the cylinder 10, the cylinder 10, the main bearing 21, and the auxiliary bearing, respectively.
  • a compression cavity is defined between 22, the piston 32 is sleeved outside the eccentric part of the crankshaft 31, the piston 32 is rotatably disposed in the cylinder 10, and the piston 32 is rotatably fitted in the compression cavity under the driving of the crankshaft 31.
  • the air cylinder 10 is provided with a sliding blade groove 13, and a sliding blade 40 is installed in the sliding blade groove 13.
  • the tip of the rocker 50 and the sliding blade 40 is hinged about a first axis.
  • the axis of the cylinder 10 is parallel, and the rocker 50 presses against the outer surface of the piston 32.
  • the rocker 50 and the outer surface of the piston 32 slide to cooperate to form a sliding friction pair.
  • leading end of the sliding plate 40 refers to an end of the sliding plate 40 protruding into the compression chamber near the outer circular surface of the piston 32.
  • One end of the rocker block 50 abuts the front end of the sliding plate 40, and the other end of the rocker block 50 abuts the outer circular surface of the piston 32.
  • the rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion. The width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
  • the sliding plate 40 reciprocates along the sliding plate groove 13.
  • the rocking block 50 always presses against the outer surface of the piston 32.
  • the rocking block 50 swings relative to the sliding plate 40 about the first axis. 50 swings in a direction parallel to the end face of the cylinder 10.
  • a locking structure is provided between the eccentric portion of the crankshaft 31 and the piston 32.
  • the locking structure is used to limit the circumferential relative movement between the crankshaft 31 and the piston 32, thereby avoiding the eccentricity of the crankshaft 31. Friction loss occurs between the portion and the piston 32.
  • the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced.
  • the frictional power consumption between the friction pair of the cam portion of the blade 40 and the friction loss between the eccentric portion of the crankshaft 31 and the piston 32 can be effectively reduced.
  • the latching structure can be in a variety of structural forms.
  • the latching structure includes a boss 35 that extends into the groove, one of the inner peripheral wall of the piston 32 and the outer peripheral wall of the eccentric portion of the crankshaft 31 is provided with a groove, and the inner peripheral wall of the piston 32 and the crankshaft The other of the outer peripheral walls of the eccentric portion of 31 is provided with a boss 35.
  • a boss 35 is provided on the inner peripheral wall of the piston 32, and a groove is provided on the outer peripheral wall of the eccentric portion of the crankshaft 31.
  • the boss 35 protrudes into the groove, and the boss 35 and the groove can be fitted with a clearance.
  • the inner peripheral wall of the piston 32 is provided with a groove
  • the outer peripheral wall of the eccentric portion of the crankshaft 31 is provided with a boss 35
  • the boss 35 projects into the groove
  • the boss 35 and the groove can be fitted with a clearance.
  • the latching structure includes a key slot 33 and a key 34.
  • the key 34 is mounted on the key slot 33.
  • the key slot 33 is provided on the outer peripheral wall of the eccentric portion of the crankshaft 31 and the inner peripheral wall of the piston 32.
  • the key groove 33 and the key 34 are more manufacturable.
  • the key 34 may be a rectangular parallelepiped, and the cross section of the key 34 may be a square to facilitate installation.
  • At least one of the key groove 33 in the piston 32 and the crankshaft 31 is a blind hole.
  • at least one of the key groove 33 in the piston 32 and the key groove 33 in the crank shaft 31 is a blind hole
  • the distance from the lower end of the blind hole portion of the key groove 33 to the lower end surface of the piston 32 is h1, which satisfies: h1 ⁇ 1 mm.
  • the upper end face of the key 34 is lower than the upper end face of the piston 32, and the distance between the upper end face of the key 34 and the upper end face of the piston 32 is h1, which satisfies: h1 ⁇ 0.005 mm, and further, h1 ⁇ 0.02 mm .
  • h1 ⁇ 0.005 mm which satisfies: h1 ⁇ 0.005 mm, and further, h1 ⁇ 0.02 mm .
  • the maximum distance between the key groove 33 and the main axis of the crankshaft 31 is L1
  • L1 is the distance from the farthest point of the key groove 33 relative to the main axis of the crankshaft 31 to the main axis of the crankshaft 31.
  • the main bearing 21 The closest projection 11 of the exhaust hole on the end face of the cylinder 10 to the major axis of the crankshaft 31 is L2, and L2 is the projection 11 of the exhaust hole on the end face of the cylinder 10 of the main bearing 21 relative to the main axis of the crankshaft 31
  • L2-L1 ⁇ 0.2mm is the distance from the nearest point to the main shaft axis of the crankshaft 31 satisfies: L2-L1 ⁇ 0.2mm.
  • the key groove 33 and the key 34 have a clearance fit, and the total gap between the key groove 33 and the key 34 in the radial direction of the piston 32 is S1, and the total gap between the eccentric portion of the crankshaft 31 and the piston 32 is S2, which satisfies the relationship S1> S2.
  • the following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 35.
  • the rotary compressor includes a casing, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, and a slide. Tablet 40 and shaking block 50.
  • the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker.
  • the block 50 may be installed in a cabinet.
  • the rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate.
  • the main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10.
  • a compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22
  • the cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
  • the piston 32 is sleeved outside the eccentric portion of the crankshaft 31, and the cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31.
  • the cam mechanism 30 may be integrated.
  • the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13.
  • the rocker 50 and the tip of the sliding blade 40 are hinged about a first axis.
  • the axis is parallel, and the rocker 50 presses against the outer surface of the cam portion.
  • the rocker 50 and the outer surface of the cam portion slide to form a sliding friction pair.
  • leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
  • One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
  • the rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion.
  • the width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
  • the sliding plate 40 reciprocates along the sliding plate groove 13.
  • the rocker 50 is always pressed against the outer surface of the cam portion (piston 32).
  • the rocker 50 is opposed to the sliding plate 40 about the first axis.
  • the rocker 50 swings in a direction parallel to the end face of the cylinder 10.
  • the sliding plate 40 is provided with a guide groove 43 on a side parallel to the end surface of the cylinder 10.
  • the guide groove 43 is a sink groove or a through groove.
  • the guide groove 43 extends to the front end of the sliding plate 40.
  • the front end of the sliding plate 40 is provided with The arc-shaped opening groove 41
  • the rocker 50 includes an arc-shaped hinge surface 52
  • the hinge surface 52 is hinged with the opening groove 41
  • the deflection groove 43 communicates with the opening groove 41
  • one of the main bearing 21 and the auxiliary bearing 22 is provided with
  • the oil passage 23, the oil supply passage 23 and the flow guide groove 43 penetrate through at least a part of the time during the movement of the sliding plate 40.
  • a lubricating oil channel is formed when the oil supply channel 23 and the guide groove 43 communicate with each other. Under high pressure, the lubricating oil flows from the oil supply channel 23 into the guide groove 43 on the side of the leading end of the sliding plate 40 for the sliding plate 40. Lubrication between the tip and the rocker 50. The reliability of the rocker block 50 and the sliding plate 40 is improved, at the same time the friction area between the sliding plate 40 and the bearing is reduced, the frictional power consumption is reduced, and the performance of the compressor is effectively improved.
  • the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced.
  • the frictional power consumption between the friction pairs of the cam portion of the blade 40 also greatly improves its reliability, and lubricating oil is introduced between the slider 40 and the rocker 50 to improve the reliability of the rocker 50 and the slider 40.
  • the friction area between the sliding plate 40 and the bearing is reduced, and frictional power consumption is reduced.
  • the projection of the guide groove 43 on the plane where the end surface of the cylinder 10 is located is fan-shaped, the guide groove 43 is fan-shaped, and the arc of the guide groove 43 is greater than 180 °.
  • the projection of the guide groove 43 on the plane where the end surface of the cylinder 10 is located is an oval
  • the guide groove 43 is an oval
  • the guide groove 43 includes an elongated section and a semicircular section.
  • One end of the long section extends to the front end of the sliding plate 40.
  • one end of the long section extends to communicate with the opening groove 41 on the sliding plate 40, and the other end of the long section is connected to the semi-circular section.
  • the oblong guide groove 43 penetrates the oil supply passage 23 more easily during the movement of the sliding plate 40, or the oblong guide groove 43 penetrates the oil supply passage 23 longer during the movement of the slide 40.
  • the minimum distance between the fuel supply channel 23 and the center of the cylinder 10 is L4, and L4 is the distance from the closest point of the fuel supply channel 23 to the center of the cylinder 10 to the center of the cylinder 10, which meets: D / 2 ⁇ L4 ⁇ L3. In this way, it is possible to ensure that the flow guide groove 43 has a chance to penetrate the oil supply channel 23 during the movement of the sliding plate 40.
  • an end of the oil supply channel 23 facing away from the flow guide groove 43 penetrates the oil pool at the outer diameter of the main bearing 21 or the auxiliary bearing 22, and the oil supply channel 23 may be elongated.
  • the oil supply passage 23 penetrates the other surface in the thickness direction of the main bearing 21 or the auxiliary bearing 22, and the oil supply passage 23 may penetrate the main bearing 21 or the auxiliary bearing 22 in the axial direction.
  • the oil supply channel 23 is provided on the auxiliary bearing 22, and a side of the sliding plate 40 facing the auxiliary bearing 22 is provided with a guide groove 43.
  • the following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 33.
  • the rotary compressor includes a casing, a stator 62, a rotor 61, a crankshaft 31, a piston 32, a cylinder 10, a main bearing 21, and a sub-bearing 22. , ⁇ ⁇ 40 ⁇ Rocker 50.
  • the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a crankshaft 31, a piston 32, a cylinder 10, a main bearing 21, a sub-bearing 22, and a sliding plate 40.
  • the swing block 50 may be installed in the cabinet.
  • the rotor 61 is connected to the crankshaft 31 and is used to drive the crankshaft 31 to rotate.
  • the main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10, the cylinder 10, the main bearing 21, and the auxiliary bearing.
  • a compression chamber is defined between 22, a piston 32 is sleeved outside the eccentric portion of the crankshaft 31, the piston 32 is rotatably disposed in the cylinder 10, and the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31.
  • the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13.
  • the rocker 50 and the tip of the sliding blade 40 are hinged about a first axis, and the first axis is parallel to the axis of the cylinder 10.
  • the rocking block 50 presses against the outer circular surface of the cam portion.
  • the rocking block 50 and the outer circular surface of the cam portion slide to cooperate to form a sliding friction pair.
  • leading end of the sliding plate 40 refers to an end of the sliding plate 40 protruding into the compression chamber near the outer circular surface of the piston 32.
  • One end of the rocker block 50 abuts the front end of the sliding plate 40, and the other end of the rocker block 50 abuts the outer circular surface of the piston 32.
  • the rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion. The width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
  • the sliding plate 40 reciprocates along the sliding plate groove 13.
  • the rocking block 50 always presses against the outer surface of the piston 32.
  • the rocking block 50 swings relative to the sliding plate 40 about the first axis. 50 swings in a direction parallel to the end face of the cylinder 10.
  • the piston 32 may be made of plastic or graphite.
  • the piston 32 is made of one of polyphenylene sulfide, liquid crystal polymer, polyether ether ketone, ABS engineering plastic, and Teflon.
  • the sliding plate 40 may be made of one of ceramic, aluminum-silicon alloy, light steel, and Teflon.
  • the inventor has found through a large number of experiments that by adding the above-mentioned rocker 50, the stress between the tip of the sliding plate 40 and the piston 32 can be reduced from several hundred megapascals to several megapascals. The stress on the tip of the sheet 40 and the side of the slider 40 is reduced.
  • the wear between the sliding plate 40 and the piston 32 is greatly reduced, which can reduce the input force of the compressor, and the wear resistance, rigidity, and processing accuracy requirements of the sliding plate 40 and the piston 32 are reduced, thereby widening the selection criteria of the material of the piston 32.
  • the rotary compressor in the embodiment of the present disclosure reduces the requirements on the wear resistance, rigidity, and processing accuracy of the sliding plate 40 and the piston 32, so that the plastic piston 32 can be freed from restrictions.
  • the common raw material of the piston 32 is nickel-chromium-molybdenum cast iron (FC300) with a density of 7.3 g / cm3, respectively; and the density of the plastic is about 1 to 2 g / cm3.
  • FC300 nickel-chromium-molybdenum cast iron
  • FC300 nickel-chromium-molybdenum cast iron
  • FC300 nickel-chromium-molybdenum cast iron
  • the density of the plastic is about 1 to 2 g / cm3.
  • the sliding plate 40 is reduced correspondingly after weight reduction, and the input force is also reduced.
  • the contact stress between the piston 32 and the sliding plate 40 is reduced, so that the material selection of the piston 32 and the sliding plate 40 is more abundant.
  • materials that can not be used can be applied.
  • the use of the above materials can reduce the weight of the piston 32 and the sliding plate 40 and realize a lightweight design.
  • the wear between the sliding plate 40 and the piston 32 is greatly reduced, which can reduce the input force of the rotary compressor, and
  • the sliding plate 40 and the piston 32 have reduced requirements for wear resistance, rigidity, and processing accuracy, thereby broadening the selection criteria for the material of the piston 32.
  • the piston 32 and the weight are reduced.
  • the rotation speed of the piston 32 will increase, and the relative speed between the piston 32 and the rocker 50 will decrease, resulting in a decrease in the input force.
  • the balance weight will also correspond. The weight is reduced, thereby further reducing the input force.
  • the piston 32 and the sliding plate 40 are used as moving parts, and the replacement of the lightweight material can also effectively reduce the input force, thereby improving the energy efficiency of the compressor.
  • the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced.
  • the frictional power consumption between the friction pairs of the cam portion of the plate 40 and the material selection criteria of the piston 32 and the sliding plate 40 is widened.
  • the rotary compressor has a high level of weight reduction and high energy efficiency.
  • the following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 35.
  • the rotary compressor includes a casing, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, and a slide. Tablet 40 and shaking block 50.
  • the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker.
  • the block 50 may be installed in a cabinet.
  • the rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate.
  • the main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10.
  • a compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22
  • the cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
  • the piston 32 is sleeved outside the eccentric portion of the crankshaft 31.
  • the cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31.
  • the cam mechanism 30 may be integrated.
  • the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13.
  • the rocker 50 and the tip of the sliding blade 40 are hinged about a first axis, and the first axis is parallel to the axis of the cylinder 10.
  • the rocking block 50 presses against the outer circular surface of the cam portion.
  • the rocking block 50 and the outer circular surface of the cam portion slide to cooperate to form a sliding friction pair.
  • leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
  • One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
  • the rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion.
  • the width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
  • the rocker 50 includes a first sub-rocker 51 and a second sub-rocker 54 which are connected, the first sub-rocker 51 and the tip of the slider 40 are hinged about a first axis, and the second sub-rocker The rocker 54 presses against the outer circular surface of the cam portion.
  • the first sub-rocker 51 and the second sub-rocker 54 may be connected by welding.
  • the first sub-rocker 51 and the second sub-rocker 54 are welded by laser welding, resistance welding, or brazing in a furnace.
  • the first sub-rocker 51 and the second sub-rocker 54 are made of one of steel, cast iron or alloy for welding.
  • the rocker 50 has two mating surfaces that need to be processed. These two mating surfaces are respectively used to form a friction pair with the sliding plate 40 and the cam portion. It is 2 sub-components for easy processing.
  • the sliding plate 40 reciprocates along the sliding plate groove 13.
  • the rocker 50 is always pressed against the outer surface of the cam portion (piston 32).
  • the rocker 50 is opposed to the sliding plate 40 about the first axis.
  • the rocker 50 swings in a direction parallel to the end face of the cylinder 10.
  • the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced.
  • the frictional power consumption between the friction pairs of the cam portion of the blade 40 also greatly improves its reliability, and the structure of the rocker block 50 is simple, easy to process, low in cost, and good in effect.
  • an arc-shaped opening groove 41 is provided at the front end of the sliding plate 40.
  • the first sub rocker 51 has an arc-shaped hinge surface 52, and the hinge surface 52 presses against the wall surface of the opening groove 41, as shown in FIG. 24-
  • the first sub-rocker 51 may be a cylinder, or at least a part of the outer peripheral surface of the first sub-rocker 51 is arc-shaped,
  • the second sub-rocker 54 has an arc-shaped pressing surface 55, and at least a portion of the pressing surface 55 is inscribed with an outer circular surface of the cam portion. As shown in FIG. 24-33, the pressing surface 55 of the second sub rocker 54 is a part of the outer peripheral wall of the cylinder.
  • the first sub-rocker 51 has a first welding surface 53, and the first welding surface 53 is arc-shaped.
  • the first sub rocker 51 has a first welding surface 53, and the first welding surface 53 is planar.
  • the first sub-rocker 51 has a first welding surface 53, and the first welding surface 53 is a polygonal line shape.
  • the first welding surface 53 includes three consecutive sections and two adjacent sections. Between vertical.
  • the second sub-rocker 54 has a second welding surface 57, and the second welding surface 57 is arc-shaped.
  • the second sub-rocker 54 has a second welding surface 57, and the second welding surface 57 is planar.
  • the second sub-rocker 54 has a second welding surface 57 which is a polygonal line shape.
  • the second welding surface 57 includes three consecutively connected segments and two adjacent segments. Between vertical.
  • the above-mentioned first embodiment to eighth embodiment may further include the following technical features to form a new embodiment without conflict.
  • one of the front end of the sliding plate 40 and the rocker block 50 is provided with an arc-shaped opening groove 41, and the other includes an arc-shaped hinge surface 52, and the hinge surface 52 is hinged with the opening groove 41.
  • an arc-shaped opening groove 41 is provided at the tip of the sliding plate 40.
  • the opening groove 41 opens toward the compression cavity of the cylinder 10, and the sliding plate 40
  • a guide groove 42 is also provided.
  • the guide groove 42 is connected to the open end of the opening groove 41.
  • the two side walls of the guide groove 42 extend from one end connected to the side wall of the opening groove 41 to the other end in a direction away from each other.
  • 50 includes a rocker connecting portion 56 and an arc-shaped hinge surface 52.
  • the rocker 50 may include a cylindrical or fan-shaped hinge joint.
  • the hinge surface 52 is a part of the peripheral wall of the hinge joint. 41 hinged, the width of the rocker connecting portion 56 is smaller than the diameter of the hinged surface 52.
  • the cooperation of the guide groove 42 and the rocker connecting portion 56 can prevent the rocker 50 from interfering with the air cylinder 10 when the rocker 50 swings.
  • the arc of the opening groove 41 is greater than 180 °
  • the arc of the hinge surface 52 is greater than 180 °
  • the arc of the hinge surface 52 is greater than the arc of the opening groove 41. This can prevent the sliding plate 40 from detaching from the rocker 50.
  • the tip end of the slider 40 is provided with an arc-shaped hinge surface 52, and the tip of the slider 40 includes a slider connection portion 46 and a hinge surface. 52.
  • the width of the slider connection portion 46 is smaller than the diameter of the hinge surface 52.
  • the rocker 50 includes an arc-shaped opening groove 41.
  • the slider 40 may include a cylindrical or fan-shaped hinge joint, and the hinge surface 52 is part of the hinge joint.
  • the peripheral wall and the hinge joint are hinged with the opening groove 41 of the rocker 50.
  • the vane connecting portion 46 can prevent the rocker 50 from interfering with the air cylinder 10 when the rocker 50 swings.
  • the arc of the opening groove 41 is greater than 180 °
  • the arc of the hinge surface 52 is greater than 180 °
  • the arc of the hinge surface 52 is greater than the arc of the opening groove 41. This can prevent the sliding plate 40 from detaching from the rocker 50.
  • the rocker 50 has a pressing surface 55 for pressing the cam portion, the pressing surface 55 is arc-shaped, and at least part of the pressing surface 55 Inscribed with the outer circular surface of the cam portion. In this way, the contact between the sliding plate 40 and the cam portion is changed from the original inscribed contact to the inscribed contact, the frictional power consumption is effectively reduced, and the leakage of cold between the sliding plate 40 and the piston 32 is also reduced.
  • the rocker 50 has a pressing surface 55 for pressing the cam portion, and the pressing surface 55 is a flat surface. In this way, the rocker 50 is easy to process, and compared with the needle roller structure in the related art, the contact stress can also be greatly reduced.
  • the rocker 50 may be made of one of steel, cast iron, plastic, alloy, and ceramic.
  • one end of the sliding blade groove 13 connected to the compression chamber of the air cylinder 10 includes an open-type notch 12. In this way, the sliding blade groove 13 and the rocker 50 can be prevented from interfering with each other.
  • the present disclosure also discloses a gas compression system.
  • the gas compression system of the present disclosure includes the rotary compressor of any one of the above embodiments. According to the gas compression system of the embodiment of the present disclosure, the rotary compressor has high energy efficiency and is not easy to wear.
  • the present disclosure also discloses a refrigeration system.
  • the refrigeration system of the present disclosure includes the rotary compressor of any one of the above embodiments.
  • the rotary compressor has high energy efficiency and is not easy to wear.
  • the present disclosure also discloses a heat pump system.
  • the heat pump system of the present disclosure includes the rotary compressor of any one of the above embodiments. According to the heat pump system of the embodiment of the present disclosure, the rotary compressor has high energy efficiency and is not easy to wear.

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Abstract

Disclosed are a rotary compressor, a gas compression system, a refrigerating system and a heat pump system. The rotary compressor comprises: an air cylinder (10), a cam mechanism (30), a slip sheet (40) and a swinging block (50); a cam portion of the cam mechanism (30) is rotatablely disposed in the air cylinder (10); the air cylinder (10) is provided with a slip sheet groove (13); the slip sheet (40) is mounted in the slip sheet groove (13); the swinging block (50) and the front end of the slip sheet (40) are hinged around a first axis; the first axis is parallel to the axis of the air cylinder (10); the swinging block (50) is provided with a press-against surface (55), and the press-against surface (55) presses against the excircle surface of the cam portion; the press-against surface (55) is internally tangent with the excircle surface of the cam portion; and the press-against surface (55) is a circular arc surface having a radius of r1 and a radius of the excircle surface of the cam portion is r2, which satisfy: 0.01%≤(r1-r2)/r2.

Description

旋转式压缩机、气体压缩系统、制冷系统和热泵系统Rotary compressors, gas compression systems, refrigeration systems and heat pump systems
相关申请的交叉引用Cross-reference to related applications
本申请要求广东美芝精密制造有限公司于2018年6月1日提交的、发明名称为“旋转式压缩机、气体压缩系统、制冷系统和热泵系统”的中国专利申请号“201810557489.0”以及中国专利申请号“201820851759.4”的优先权,其全部内容通过引用结合在本申请中。This application requires Chinese patent application number "201810557489.0" and Chinese patent filed by Guangdong Meizhi Precision Manufacturing Co., Ltd. on June 1, 2018, with the invention name of "rotary compressor, gas compression system, refrigeration system and heat pump system" The priority of application number "201820851759.4" is incorporated herein by reference in its entirety.
技术领域Technical field
本公开属于压缩机制造技术领域,具体而言,涉及一种旋转式压缩机、具有该旋转式压缩机的气体压缩系统、具有该旋转式压缩机的制冷系统和具有该旋转式压缩机的热泵系统。The present disclosure belongs to the technical field of compressor manufacturing, and in particular, relates to a rotary compressor, a gas compression system having the rotary compressor, a refrigeration system having the rotary compressor, and a heat pump having the rotary compressor. system.
背景技术Background technique
压缩机机构中,滑片的先端与活塞的外圆面之间的摩擦损失较大。为了减小这一摩擦损失,相关技术中,在滑片的先端安装滚针,该结构的目的是将活塞与滑片之间的滑动摩擦变成滚动摩擦,摩擦功耗得到有效降低。但是滚针结构对可靠性的要求极高,由于滚针与活塞之间的接触应力急剧变大,对滚针材料的耐磨性提出了挑战,而且滚针结构容易出现滚针滚动卡死失效的风险,一旦滚针滚动失效,滚针将会发生急剧磨损,直至压缩机卡死失效,存在改进空间。In the compressor mechanism, the friction loss between the tip of the sliding vane and the outer circular surface of the piston is large. In order to reduce this friction loss, in the related art, a needle is installed at the tip of the sliding plate. The purpose of this structure is to change the sliding friction between the piston and the sliding plate into rolling friction, and the friction power consumption is effectively reduced. However, the needle structure has extremely high requirements for reliability. As the contact stress between the needle and the piston increases sharply, the wear resistance of the needle material is challenged, and the needle structure is prone to needle roller failure. The risk that once the needle roller fails to roll, the needle will wear abruptly until the compressor jams and fails, and there is room for improvement.
发明内容Summary of the Invention
本公开旨在至少解决现有技术中存在的技术问题之一。为此,本公开提出一种旋转式压缩机,所述旋转式压缩机的滑片凸轮部摩擦副摩擦功耗小。The present disclosure aims to solve at least one of the technical problems existing in the prior art. For this reason, the present disclosure proposes a rotary compressor having a small frictional power consumption of a friction pair of a sliding cam portion of the rotary compressor.
根据本公开实施例的旋转式压缩机,包括:气缸、凸轮机构、滑片和摇块,所述凸轮机构的凸轮部可旋转地设在所述气缸内,所述气缸设有滑片槽,所述滑片安装于所述滑片槽,所述摇块与所述滑片的先端绕第一轴线铰接,所述第一轴线与所述气缸的轴线平行,所述摇块具有抵压面,所述抵压面抵压所述凸轮部的外圆面,且所述抵压面与所述凸轮部的外圆面内切,所述抵压面为半径为r1的圆弧面,所述凸轮部的外圆面的半径为r2,满足:0.01%≤(r1-r2)/r2。A rotary compressor according to an embodiment of the present disclosure includes an air cylinder, a cam mechanism, a sliding vane, and a rocker block. A cam portion of the cam mechanism is rotatably disposed in the air cylinder, and the air cylinder is provided with a sliding vane groove. The sliding plate is installed in the sliding plate groove, the rocker is hinged with the tip of the sliding plate about a first axis, the first axis is parallel to the axis of the cylinder, and the rocker has a pressing surface The pressing surface is pressed against the outer circular surface of the cam portion, and the pressing surface is inscribed with the outer circular surface of the cam portion, and the pressing surface is a circular arc surface with a radius r1, so The radius of the outer circular surface of the cam portion is r2, and satisfies: 0.01% ≦ (r1-r2) / r2.
根据本公开实施例的旋转式压缩机,极大地改善了滑片先端与凸轮部外圆面接触的应力,改善了滑片与凸轮部摩擦副之间的润滑状态,摇块的抵压面与凸轮部的外圆面之间易于形成油膜,且可以维持足够的油膜厚度,从而可以有效减小摇块和凸轮部的外圆面之间 的接触面积,进而有效降低该摩擦副的摩擦损失。According to the rotary compressor according to the embodiment of the present disclosure, the stress at which the tip of the sliding blade is in contact with the outer surface of the cam portion is greatly improved, and the lubrication condition between the sliding pair and the friction pair of the cam portion is improved. An oil film is easily formed between the outer circular surfaces of the cam portion, and a sufficient oil film thickness can be maintained, thereby effectively reducing the contact area between the rocker and the outer circular surface of the cam portion, thereby effectively reducing the friction loss of the friction pair.
根据本公开一个实施例的旋转式压缩机,满足:(r1-r2)/r2≤1%。According to the rotary compressor of one embodiment of the present disclosure, (r1-r2) / r2≤1% is satisfied.
根据本公开一个实施例的旋转式压缩机,所述滑片的厚度为t1,所述摇块在所述抵压面处的宽度为t2,满足:0.5≤t2/t1≤3。According to the rotary compressor of one embodiment of the present disclosure, the thickness of the sliding plate is t1, and the width of the rocker at the pressing surface is t2, which satisfies: 0.5 ≦ t2 / t1 ≦ 3.
根据本公开一个实施例的旋转式压缩机,所述滑片槽与所述气缸的压缩腔相连的一端包括敞口式的缺口。According to a rotary compressor according to an embodiment of the present disclosure, an end of the sliding blade groove connected to the compression chamber of the cylinder includes an open-type notch.
根据本公开实施例的旋转式压缩机,包括:气缸、凸轮机构、滑片和摇块,所述凸轮机构的凸轮部可旋转地设在所述气缸内,所述气缸设有滑片槽,所述滑片安装于所述滑片槽,所述滑片和所述摇块中的一个设有弧形的开口槽,另一个包括弧形的铰接面,所述铰接面与所述开口槽绕第一轴线铰接,所述第一轴线与所述气缸的轴线平行,所述摇块抵压所述凸轮部的外圆面,所述铰接面的半径为r3,所述开口槽的半径为r4,满足:0.1%≤(r4-r3)/r3≤2%先端。A rotary compressor according to an embodiment of the present disclosure includes an air cylinder, a cam mechanism, a sliding vane, and a rocker block. A cam portion of the cam mechanism is rotatably disposed in the air cylinder, and the air cylinder is provided with a sliding vane groove. The sliding plate is installed in the sliding plate groove, one of the sliding plate and the rocker is provided with an arc-shaped opening groove, and the other includes an arc-shaped hinge surface, and the hinge surface and the opening groove Hinged around a first axis, the first axis is parallel to the axis of the cylinder, the rocker is pressed against the outer circular surface of the cam portion, the radius of the hinged surface is r3, and the radius of the open groove is r4, satisfying: 0.1% ≤ (r4-r3) / r3≤2% apex.
根据本公开实施例的旋转式压缩机,极大地改善了滑片先端与凸轮部外圆面接触的应力,改善了滑片与凸轮部摩擦副之间的润滑状态,摇块与滑片之间易于形成油膜,且可以维持足够的油膜厚度,从而可以有效减小摇块和滑片之间的接触面积,进而有效降低该摩擦副的摩擦损失。According to the rotary compressor of the embodiment of the present disclosure, the contact stress between the tip of the sliding plate and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate and the friction pair of the cam portion is improved, and the distance between the rocker and the sliding plate is greatly improved. It is easy to form an oil film, and a sufficient oil film thickness can be maintained, so that the contact area between the rocker and the slide can be effectively reduced, and the friction loss of the friction pair can be effectively reduced.
根据本公开一个实施例的旋转式压缩机,,所述开口槽的弧度大于180°,所述铰接面的弧度大于180°。According to a rotary compressor according to an embodiment of the present disclosure, the arc of the open groove is greater than 180 °, and the arc of the hinge surface is greater than 180 °.
根据本公开一个实施例的旋转式压缩机,所述铰接面的弧度大于所述开口槽的弧度。According to a rotary compressor of an embodiment of the present disclosure, the arc of the hinge surface is greater than the arc of the open groove.
本公开还提出了一种气体压缩系统,具有上述任一种所述的旋转式压缩机。The present disclosure also proposes a gas compression system having the rotary compressor according to any one of the above.
本公开还提出了一种制冷系统,具有上述任一种所述的旋转式压缩机。The present disclosure also proposes a refrigeration system having the rotary compressor according to any one of the above.
本公开还提出了一种热泵系统,具有上述任一种所述的旋转式压缩机。The present disclosure also proposes a heat pump system having the rotary compressor according to any one of the above.
所述气体压缩系统、所述制冷系统、所述热泵系统与上述的旋转式压缩机相对于现有技术所具有的优势相同,在此不再赘述。The gas compression system, the refrigeration system, and the heat pump system have the same advantages as the above-mentioned rotary compressor over the prior art, and will not be repeated here.
本公开的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本公开的实践了解到。Additional aspects and advantages of the present disclosure will be given in part in the following description, and part of them will become apparent from the following description, or be learned through the practice of the present disclosure.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
本公开的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and / or additional aspects and advantages of the present disclosure will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
图1是根据本公开实施例的旋转式压缩机的结构示意图;1 is a schematic structural diagram of a rotary compressor according to an embodiment of the present disclosure;
图2是根据本公开实施例的旋转式压缩机在气缸处的端面图;2 is an end view of a rotary compressor at a cylinder according to an embodiment of the present disclosure;
图3是图2中A处的局部放大图;FIG. 3 is a partially enlarged view at A in FIG. 2; FIG.
图4-图7是根据本公开实施例的摇块的结构示意图;4-7 are schematic structural diagrams of a rocker according to an embodiment of the present disclosure;
图8-图9是根据本公开实施例的滑片的结构示意图;8-9 are schematic structural diagrams of a sliding sheet according to an embodiment of the present disclosure;
图10-图13是根据本公开实施例的滑片与摇块配合的结构示意图;10 to 13 are schematic structural diagrams of cooperation between a sliding plate and a rocker according to an embodiment of the present disclosure;
图14是根据本公开一个实施例的旋转式压缩机在气缸处的横截面图;14 is a cross-sectional view of a rotary compressor at a cylinder according to an embodiment of the present disclosure;
图15是图14中X-X处的断面图;15 is a sectional view at X-X in FIG. 14;
图16是根据本公开另一个实施例的旋转式压缩机在气缸处的横截面图;16 is a cross-sectional view of a rotary compressor at a cylinder according to another embodiment of the present disclosure;
图17是根据本公开又一个实施例的旋转式压缩机在气缸处的横截面图;17 is a cross-sectional view of a rotary compressor at a cylinder according to still another embodiment of the present disclosure;
图18是根据本公开再一个实施例的旋转式压缩机在气缸处的横截面图;18 is a cross-sectional view of a rotary compressor at a cylinder according to still another embodiment of the present disclosure;
图19是图18中B处的局部放大图;FIG. 19 is a partially enlarged view at B in FIG. 18; FIG.
图20-图21是根据本公开实施例的滑片的结构示意图;20-21 are schematic structural diagrams of a sliding sheet according to an embodiment of the present disclosure;
图22-图23是根据本公开实施例的副轴承的结构示意图;22 to 23 are schematic structural diagrams of a secondary bearing according to an embodiment of the present disclosure;
图24-图33是根据本公开实施例的摇块的连接过程示意图;24 to 33 are schematic diagrams of a connection process of a rocker block according to an embodiment of the present disclosure;
图34是根据本公开实施例的旋转式压缩机的COP与(r1-r2)/r2的关系曲线图;34 is a graph showing a relationship between COP and (r1-r2) / r2 of a rotary compressor according to an embodiment of the present disclosure;
图35是根据本公开实施例的旋转式压缩机的COP与t2/t1的关系曲线图。FIG. 35 is a graph showing a relationship between COP and t2 / t1 of a rotary compressor according to an embodiment of the present disclosure.
附图标记:Reference signs:
气缸10,主轴承的排气孔在气缸的端面的投影11,缺口12,滑片槽13, Cylinder 10, the projection of the exhaust hole of the main bearing on the end face of the cylinder 11, the notch 12, the sliding blade groove 13,
主轴承21,副轴承22,供油通道23,Main bearing 21, auxiliary bearing 22, oil supply channel 23,
凸轮机构30,曲轴31,活塞32,键槽33,键34,凸台35,Cam mechanism 30, crankshaft 31, piston 32, keyway 33, key 34, boss 35,
滑片40,开口槽41,导向槽42,导流槽43,滑片连接部46, Slide 40, opening groove 41, guide groove 42, guide groove 43, slide plate connection portion 46,
摇块50,第一子摇块51,铰接面52,第一焊接面53,第二子摇块54,抵压面55,摇块连接部56,第二焊接面57,Rocker 50, first sub rocker 51, hinge surface 52, first welding surface 53, second sub rocker 54, pressing surface 55, rocker connecting portion 56, second welding surface 57,
转子61,定子62,壳身71,上壳体72,下壳体73。The rotor 61, the stator 62, the casing 71, the upper case 72, and the lower case 73.
具体实施方式Detailed ways
下面详细描述本公开的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本公开,而不能理解为对本公开的限制。Hereinafter, embodiments of the present disclosure will be described in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present disclosure, and should not be construed as limiting the present disclosure.
实施例一Example one
下面参考图1-图35描述根据本公开实施例旋转式压缩机,该旋转式压缩机包括:机壳、定子62、转子61、凸轮机构30、气缸10、主轴承21、副轴承22、滑片40和摇块50。The following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 35. The rotary compressor includes a casing, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, and a slide. Tablet 40 and shaking block 50.
其中,参考图1,机壳可以包括壳身71、上壳体72、下壳体73,定子62、转子61、凸轮机构30、气缸10、主轴承21、副轴承22、滑片40和摇块50可以安装在机壳内。Among them, referring to FIG. 1, the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker. The block 50 may be installed in a cabinet.
转子61与凸轮机构30相连,用于驱动凸轮机构30转动,主轴承21、副轴承22分别设在气缸10的上、下表面,气缸10、主轴承21和副轴承22之间限定出压缩腔,凸轮机构30的凸轮部可旋转地设在气缸10内。The rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate. The main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10. A compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22 The cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
如图2所示,在凸轮机构30包括曲轴31和活塞32的实施例中,活塞32套设在曲轴31的偏心部外,凸轮机构30的凸轮部包括活塞32,活塞32可旋转地设在气缸10内,活塞32在曲轴31的驱动下可旋转地配合在压缩腔内。当然,凸轮机构30也可以为一体式。As shown in FIG. 2, in an embodiment in which the cam mechanism 30 includes a crankshaft 31 and a piston 32, the piston 32 is sleeved outside the eccentric portion of the crankshaft 31. The cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31. Of course, the cam mechanism 30 may be integrated.
如图2所示,气缸10设有滑片槽13,滑片40安装于滑片槽13,摇块50与滑片40的先端绕第一轴线铰接,第一轴线与气缸10的轴线平行,摇块50抵压凸轮部的外圆面,在该旋转式压缩机工作过程中,摇块50与凸轮部的外圆面之间滑动配合,形成滑动摩擦副。As shown in FIG. 2, the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13. The rocker 50 and the tip of the sliding blade 40 are hinged about a first axis, and the first axis is parallel to the axis of the cylinder 10. The rocking block 50 presses against the outer circular surface of the cam portion. During the operation of the rotary compressor, the rocking block 50 and the outer circular surface of the cam portion slide to cooperate to form a sliding friction pair.
需要说明的是,滑片40的先端指滑片40伸入到压缩腔内靠近凸轮机构30的凸轮部(活塞32)的外圆面的一端。摇块50的一端与滑片40的先端相抵,摇块50的另一端与凸轮机构30的凸轮部(活塞32)的外圆面相抵。摇块50具有抵压面55,抵压面55抵压凸轮部的外圆面,抵压面55沿凸轮部的外圆面周向的宽度大于滑片40的先端的宽度。It should be noted that the leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30. One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30. The rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion. The width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
在旋转式压缩机工作过程中,滑片40沿滑片槽13作往复运动,摇块50始终抵压凸轮部(活塞32)的外圆面,摇块50绕第一轴线相对于滑片40摆动,摇块50在平行于气缸10端面的方向摆动。During the operation of the rotary compressor, the sliding plate 40 reciprocates along the sliding plate groove 13. The rocker 50 is always pressed against the outer surface of the cam portion (piston 32). The rocker 50 is opposed to the sliding plate 40 about the first axis. The rocker 50 swings in a direction parallel to the end face of the cylinder 10.
可以理解的是,通过在滑片40与凸轮部之间设置摇块50,可以大大降低滑片40与凸轮部之间的接触应力,润滑状态由原来的边界润滑基本变为流体动压润滑,摩擦功耗得到有效降低,而且滑片40与凸轮部之间的冷量泄露也减小了。It can be understood that by providing a rocker 50 between the sliding plate 40 and the cam portion, the contact stress between the sliding plate 40 and the cam portion can be greatly reduced, and the lubrication state is changed from the original boundary lubrication to the fluid dynamic pressure lubrication. Friction power consumption is effectively reduced, and the amount of cold leakage between the sliding plate 40 and the cam portion is also reduced.
根据本公开实施例的旋转式压缩机,极大地改善了滑片40先端与凸轮部外圆面接触的应力,改善了滑片40与凸轮部摩擦副之间的润滑状态,大大地降低了滑片40凸轮部摩擦副之间的摩擦功耗,也使得其可靠性得到极大地提高,且该摇块50的结构简单,成本低廉,效果好。According to the rotary compressor of the embodiment of the present disclosure, the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced. The frictional power consumption between the friction pairs of the cam portion of the blade 40 also greatly improves its reliability, and the rocker 50 has a simple structure, low cost and good effect.
实施例二Example two
下面参考图1-图35描述根据本公开实施例旋转式压缩机,该旋转式压缩机包括:机壳、定子62、转子61、凸轮机构30、气缸10、主轴承21、副轴承22、滑片40和摇块50。The following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 35. The rotary compressor includes a casing, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, and a slide. Tablet 40 and shaking block 50.
其中,参考图1,机壳可以包括壳身71、上壳体72、下壳体73,定子62、转子61、凸轮机构30、气缸10、主轴承21、副轴承22、滑片40和摇块50可以安装在机壳内。Among them, referring to FIG. 1, the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker. The block 50 may be installed in a cabinet.
转子61与凸轮机构30相连,用于驱动凸轮机构30转动,主轴承21、副轴承22分别 设在气缸10的上、下表面,气缸10、主轴承21和副轴承22之间限定出压缩腔,凸轮机构30的凸轮部可旋转地设在气缸10内。The rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate. The main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10. A compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22 The cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
如图2所示,在凸轮机构30包括曲轴31和活塞32的实施例中,活塞32套设在曲轴31的偏心部外,凸轮机构30的凸轮部包括活塞32,活塞32可旋转地设在气缸10内,活塞32在曲轴31的驱动下可旋转地配合在压缩腔内。当然,凸轮机构30也可以为一体式。As shown in FIG. 2, in an embodiment in which the cam mechanism 30 includes a crankshaft 31 and a piston 32, the piston 32 is sleeved outside the eccentric portion of the crankshaft 31. The cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31. Of course, the cam mechanism 30 may be integrated.
如图2所示,气缸10设有滑片槽13,滑片40安装于滑片槽13,摇块50与滑片40的先端绕第一轴线铰接,第一轴线与气缸10的轴线平行,摇块50抵压凸轮部的外圆面,在该旋转式压缩机工作过程中,摇块50与凸轮部的外圆面之间滑动配合,形成滑动摩擦副。As shown in FIG. 2, the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13. The rocker 50 and the tip of the sliding blade 40 are hinged about a first axis, and the first axis is parallel to the axis of the cylinder 10. The rocking block 50 presses against the outer circular surface of the cam portion. During the operation of the rotary compressor, the rocking block 50 and the outer circular surface of the cam portion slide to cooperate to form a sliding friction pair.
需要说明的是,滑片40的先端指滑片40伸入到压缩腔内靠近凸轮机构30的凸轮部(活塞32)的外圆面的一端。摇块50的一端与滑片40的先端相抵,摇块50的另一端与凸轮机构30的凸轮部(活塞32)的外圆面相抵。摇块50具有抵压面55,抵压面55抵压凸轮部的外圆面,抵压面55沿凸轮部的外圆面周向的宽度大于滑片40的先端的宽度。It should be noted that the leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30. One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30. The rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion. The width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
在旋转式压缩机工作过程中,滑片40沿滑片槽13作往复运动,摇块50始终抵压凸轮部(活塞32)的外圆面,摇块50绕第一轴线相对于滑片40摆动,摇块50在平行于气缸10端面的方向摆动。During the operation of the rotary compressor, the sliding plate 40 reciprocates along the sliding plate groove 13. The rocker 50 is always pressed against the outer surface of the cam portion (piston 32). The rocker 50 is opposed to the sliding plate 40 about the first axis. The rocker 50 swings in a direction parallel to the end face of the cylinder 10.
可以理解的是,通过在滑片40与凸轮部之间设置摇块50,可以大大降低滑片40与凸轮部之间的接触应力,润滑状态由原来的边界润滑基本变为流体动压润滑,摩擦功耗得到有效降低,而且滑片40与凸轮部之间的冷量泄露也减小了。It can be understood that by providing a rocker 50 between the sliding plate 40 and the cam portion, the contact stress between the sliding plate 40 and the cam portion can be greatly reduced, and the lubrication state is changed from the original boundary lubrication to the fluid dynamic pressure lubrication. Friction power consumption is effectively reduced, and the amount of cold leakage between the sliding plate 40 and the cam portion is also reduced.
滑片40与摇块50形成的摩擦副、摇块50与凸轮部的外圆面形成的摩擦副中的至少一个表面设置有自润滑涂层。比如滑片40的与摇块50配合的表面可以设有自润滑涂层,或者摇块50的与滑片40配合的表面可以设有自润滑涂层,或者摇块50的与凸轮部的外圆面的表面设有自润滑涂层,或者凸轮部的外圆面设有自润滑涂层,上述四个表面中,可以是其中一个表面有自润滑涂层,或者其中二个表面有自润滑涂层,或者其中三个表面有自润滑涂层,或者其中四个表面有自润滑涂层。在一个具体的实施例中,摇块50的两端均设有自润滑涂层,这样可以降低涂覆自润滑涂层的工序,简化加工流程。A self-lubricating coating is provided on at least one surface of the friction pair formed by the slider 40 and the rocker block 50 and the friction pair formed by the rocker block 50 and the outer circular surface of the cam portion. For example, the surface of the slider 40 that cooperates with the rocker 50 may be provided with a self-lubricating coating, or the surface of the slider 50 that cooperates with the slide 40 may be provided with a self-lubricating coating, or the outer surface of the slider 50 and the cam portion The surface of the round surface is provided with a self-lubricating coating, or the outer surface of the cam portion is provided with a self-lubricating coating. Among the four surfaces, one of the surfaces may be a self-lubricating coating, or two of the surfaces may be self-lubricating. Coatings, or three of them with a self-lubricating coating, or four of them with a self-lubricating coating. In a specific embodiment, both ends of the rocker 50 are provided with a self-lubricating coating, which can reduce the process of applying the self-lubricating coating and simplify the processing process.
自润滑涂层的材料为特氟龙、二硫化钼、二硫化钨、聚酰亚胺、石墨中的至少一种。自润滑涂层的工艺方式为喷涂、浸渍、沉积、电镀、涂装中的至少一种。The material of the self-lubricating coating is at least one of Teflon, molybdenum disulfide, tungsten disulfide, polyimide, and graphite. The process of the self-lubricating coating is at least one of spray coating, dipping, deposition, electroplating, and coating.
自润滑涂层能改善上述摩擦副之间润滑不充分状态,达到降低摩擦功耗,而且增强了摩擦副初期磨合的作用,大大的降低旋转式压缩机初期运转的故障率。The self-lubricating coating can improve the inadequate lubrication between the friction pairs, reduce frictional power consumption, and enhance the initial running-in effect of the friction pairs, greatly reducing the failure rate of the initial operation of the rotary compressor.
根据本公开实施例的旋转式压缩机,极大地改善了滑片40先端与凸轮部外圆面接触的应力,改善了滑片40与凸轮部摩擦副之间的润滑状态,大大地降低了滑片40凸轮部摩擦副之间的摩擦功耗,也使得其可靠性得到极大地提高,且设置自润滑涂层,不仅降低了旋 转式压缩机的摩擦功耗,而且有助于降低旋转式压缩机的初期故障率,且该摇块50的结构简单,成本低廉,效果好。According to the rotary compressor of the embodiment of the present disclosure, the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced. The frictional power consumption between the friction pairs of the cam portion of the blade 40 also greatly improves its reliability, and the self-lubricating coating is provided, which not only reduces the frictional power consumption of the rotary compressor, but also helps reduce the rotary compression. The initial failure rate of the machine, and the structure of the rocker block 50 is simple, the cost is low, and the effect is good.
实施例三Example three
下面参考图1-图4、图6、图8-图10、图12、图14-图35描述根据本公开实施例旋转式压缩机,该旋转式压缩机包括:机壳、定子62、转子61、凸轮机构30、气缸10、主轴承21、副轴承22、滑片40和摇块50。The following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 4, 6, 8 to 10, 12, and 14 to 35. The rotary compressor includes a casing, a stator 62, and a rotor. 61. The cam mechanism 30, the cylinder 10, the main bearing 21, the auxiliary bearing 22, the sliding plate 40 and the rocker 50.
其中,参考图1,机壳可以包括壳身71、上壳体72、下壳体73,定子62、转子61、凸轮机构30、气缸10、主轴承21、副轴承22、滑片40和摇块50可以安装在机壳内。Among them, referring to FIG. 1, the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker. The block 50 may be installed in a cabinet.
转子61与凸轮机构30相连,用于驱动凸轮机构30转动,主轴承21、副轴承22分别设在气缸10的上、下表面,气缸10、主轴承21和副轴承22之间限定出压缩腔,凸轮机构30的凸轮部可旋转地设在气缸10内。The rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate. The main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10. A compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22 The cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
如图2所示,在凸轮机构30包括曲轴31和活塞32的实施例中,活塞32套设在曲轴31的偏心部外,凸轮机构30的凸轮部包括活塞32,活塞32可旋转地设在气缸10内,活塞32在曲轴31的驱动下可旋转地配合在压缩腔内。当然,凸轮机构30也可以为一体式。As shown in FIG. 2, in an embodiment in which the cam mechanism 30 includes a crankshaft 31 and a piston 32, the piston 32 is sleeved outside the eccentric portion of the crankshaft 31. The cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31. Of course, the cam mechanism 30 may be integrated.
如图2-图4所示,气缸10设有滑片槽13,滑片40安装于滑片槽13,摇块50与滑片40的先端绕第一轴线铰接,第一轴线与气缸10的轴线平行,摇块50具有抵压面55,抵压面55抵压凸轮部的外圆面,且抵压面55与凸轮部的外圆面内切,在该旋转式压缩机工作过程中,抵压面55与凸轮部的外圆面之间滑动配合,形成滑动摩擦副。As shown in FIG. 2 to FIG. 4, the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13. The rocker 50 and the leading end of the sliding blade 40 are hinged about a first axis. The axis is parallel. The rocker 50 has a pressing surface 55 that presses against the outer circular surface of the cam portion, and the pressing surface 55 is inscribed with the outer circular surface of the cam portion. During the operation of the rotary compressor, The pressing surface 55 and the outer circular surface of the cam portion are slidingly fitted to form a sliding friction pair.
需要说明的是,滑片40的先端指滑片40伸入到压缩腔内靠近凸轮机构30的凸轮部(活塞32)的外圆面的一端。摇块50的一端与滑片40的先端相抵,摇块50的另一端与凸轮机构30的凸轮部(活塞32)的外圆面相抵。摇块50具有抵压面55,抵压面55抵压凸轮部的外圆面,抵压面55沿凸轮部的外圆面周向的宽度大于滑片40的先端的宽度。It should be noted that the leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30. One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30. The rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion. The width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
在旋转式压缩机工作过程中,滑片40沿滑片槽13作往复运动,摇块50始终抵压凸轮部(活塞32)的外圆面,摇块50绕第一轴线相对于滑片40摆动,摇块50在平行于气缸10端面的方向摆动。During the operation of the rotary compressor, the sliding plate 40 reciprocates along the sliding plate groove 13. The rocker 50 is always pressed against the outer surface of the cam portion (piston 32). The rocker 50 is opposed to the sliding plate 40 about the first axis. The rocker 50 swings in a direction parallel to the end face of the cylinder 10.
可以理解的是,通过在滑片40与凸轮部之间设置摇块50,可以大大降低滑片40与凸轮部之间的接触应力,滑片40与凸轮部之间的接触由原来的外切接触变为内切接触,润滑状态由原来的边界润滑基本变为流体动压润滑,摩擦功耗得到有效降低,而且滑片40与凸轮部之间的冷量泄露也减小了。It can be understood that by providing a rocker 50 between the sliding plate 40 and the cam portion, the contact stress between the sliding plate 40 and the cam portion can be greatly reduced. The contact between the sliding plate 40 and the cam portion is cut away from the original The contact becomes an inscribed contact, and the lubrication state is changed from the original boundary lubrication to the fluid dynamic pressure lubrication, the friction power consumption is effectively reduced, and the leakage of cold between the sliding plate 40 and the cam portion is also reduced.
由于摇块50的抵压面55为圆弧形,且抵压面55与凸轮部的外圆面内切,这样,摇块50的抵压面55与凸轮部的外圆面之间易于形成油膜,且可以维持足够的油膜厚度,从而可以有效减小摇块50和凸轮部的外圆面之间的接触面积,进而有效降低该摩擦副的摩擦损 失。Since the pressing surface 55 of the rocker block 50 is arc-shaped, and the pressing surface 55 is inscribed with the outer circular surface of the cam portion, in this way, it is easy to form between the pressing surface 55 of the rocker 50 and the outer circular surface of the cam portion. The oil film can maintain sufficient oil film thickness, which can effectively reduce the contact area between the rocker 50 and the outer circular surface of the cam portion, thereby effectively reducing the friction loss of the friction pair.
抵压面55为半径为r1的圆弧面,凸轮部的外圆面的半径为r2。The pressing surface 55 is an arc surface with a radius r1, and the radius of the outer circular surface of the cam portion is r2.
发明人通过大量实验发现,对于本公开实施例的旋转式压缩机,当满足:0.01%≤(r1-r2)/r2时,摇块50的抵压面55与凸轮部的外圆面之间易于形成油膜,且可以维持足够的油膜厚度,从而可以有效减小摇块50和凸轮部的外圆面之间的接触面积,进而有效降低该摩擦副的摩擦损失。The inventors have found through a large number of experiments that, for the rotary compressor of the embodiment of the present disclosure, when satisfying: 0.01% ≦ (r1-r2) / r2, between the pressing surface 55 of the rocker 50 and the outer circular surface of the cam portion It is easy to form an oil film, and a sufficient oil film thickness can be maintained, so that the contact area between the rocker 50 and the outer circular surface of the cam portion can be effectively reduced, thereby further reducing the friction loss of the friction pair.
发明人通过大量实验发现,旋转式压缩机的COP与(r1-r2)/r2的关系曲线如图34所示,(r1-r2)/r2过小时,摇块50与凸轮部的外圆面之间间隙过小,润滑油不易通过该间隙进入摩擦副内产生油膜,对COP产生不利影响;(r1-r2)/r2过大时,摩擦副上的油膜承载力下降,也会导致摩擦副产生金属接触,对COP产生不利影响。The inventor found through a large number of experiments that the relationship curve between the COP of the rotary compressor and (r1-r2) / r2 is shown in FIG. 34. When (r1-r2) / r2 is too small, the rocker 50 and the outer circular surface of the cam portion The gap between them is too small, and it is difficult for the lubricating oil to enter the friction pair through this gap to generate an oil film, which adversely affects the COP. When (r1-r2) / r2 is too large, the bearing capacity of the oil film on the friction pair decreases, which will also cause the friction pair. Metal contact can have an adverse effect on COP.
当满足:0.01%≤(r1-r2)/r2≤1%时,比如(r1-r2)/r2=0.05%,或者(r1-r2)/r2=0.1%,或者(r1-r2)/r2=0.5%,摇块50的抵压面55与凸轮部的外圆面之间易于形成油膜,且可以维持足够的油膜厚度,从而可以有效减小摇块50和凸轮部的外圆面之间的接触面积,进而有效降低该摩擦副的摩擦损失。When satisfying: 0.01% ≤ (r1-r2) / r2≤1%, such as (r1-r2) /r2=0.05%, or (r1-r2) /r2=0.1%, or (r1-r2) / r2 = 0.5%, an oil film is easy to form between the pressing surface 55 of the rocker 50 and the outer circular surface of the cam portion, and a sufficient oil film thickness can be maintained, thereby effectively reducing the distance between the rocker 50 and the outer circular surface of the cam portion. Contact area, which can effectively reduce the friction loss of the friction pair.
加大摇块50上的抵压面55的面积可进一步减小摇块50上的抵压面55与凸轮部的外圆面之间的面压,从而加大油膜厚度,进一步减小摇块50上的抵压面55和凸轮部的外圆面之间的接触面积,降低该摩擦副的摩擦损失。Increasing the area of the pressing surface 55 on the rocking block 50 can further reduce the surface pressure between the pressing surface 55 on the rocking block 50 and the outer circular surface of the cam portion, thereby increasing the thickness of the oil film and further reducing the rocking block. The contact area between the pressing surface 55 on the 50 and the outer circular surface of the cam portion reduces the friction loss of the friction pair.
为加大摇块50上的抵压面55的面积,则需加大该抵压面55的宽度。为避免压缩机运行时,摇块50与气缸10的滑片槽13产生干涉,需要在气缸10滑片槽13相应位置上开设缺口12,如果该缺口12开设在排气侧对应的滑片槽13处,则会产生余隙容积,压缩完后的高压冷媒会残存在该避让槽内,膨胀后占据气缸10内容积,减少吸气量,从而降低压缩机能效。In order to increase the area of the pressing surface 55 on the rocking block 50, the width of the pressing surface 55 needs to be increased. In order to avoid the interference between the rocker block 50 and the vane groove 13 of the cylinder 10 when the compressor is running, a gap 12 needs to be opened at the corresponding position of the vane groove 13 of the cylinder 10. If the gap 12 is opened at the corresponding vane groove of the exhaust side At 13, there will be a clearance volume. After the compression, the high-pressure refrigerant will remain in the avoidance tank, occupying the internal volume of the cylinder 10 after expansion, reducing the intake air volume, and thus reducing the energy efficiency of the compressor.
抵压面55的宽度越宽,则气缸10排气侧滑片槽13上需要开设的缺口12体积越大,余隙容积越大,余隙容积造成的压缩机能效影响越大。The wider the width of the pressing surface 55, the larger the volume of the notch 12 that needs to be opened on the exhaust vane slot 13 of the cylinder 10, the larger the clearance volume, and the greater the impact of the clearance energy on the compressor energy efficiency.
抵压面55的宽度越宽,抵压面55和凸轮部的外圆面之间的油膜厚度越厚,油膜厚度到达一定程度,足够完全避免该摩擦副之间的金属接触后,进一步增加抵压面55的宽度反而会加大摩擦副之间的油膜的粘滞损失,降低压缩机的能效。The wider the width of the pressing surface 55, the thicker the oil film thickness between the pressing surface 55 and the outer circular surface of the cam portion. The oil film thickness reaches a certain level, which is sufficient to completely avoid metal contact between the friction pair, and then further increase the resistance. On the contrary, the width of the pressing surface 55 will increase the viscosity loss of the oil film between the friction pairs and reduce the energy efficiency of the compressor.
根据本公开实施例的旋转式压缩机,极大地改善了滑片40先端与凸轮部外圆面接触的应力,改善了滑片40与凸轮部摩擦副之间的润滑状态,摇块50的抵压面55与凸轮部的外圆面之间易于形成油膜,且可以维持足够的油膜厚度,从而可以有效减小摇块50和凸轮部的外圆面之间的接触面积,进而有效降低该摩擦副的摩擦损失。According to the rotary compressor of the embodiment of the present disclosure, the contact stress between the tip of the slider 40 and the outer surface of the cam portion is greatly improved, the lubrication state between the slider 40 and the friction pair of the cam portion is improved, and the resistance of the rocker 50 An oil film is easily formed between the pressing surface 55 and the outer circular surface of the cam portion, and a sufficient oil film thickness can be maintained, so that the contact area between the rocker 50 and the outer circular surface of the cam portion can be effectively reduced, thereby effectively reducing the friction. Friction loss of the pair.
在一些实施例中,滑片40的厚度为t1,摇块50在抵压面55处的宽度为t2,换言之, 摇块50与凸轮部的外圆面相抵的一端宽度为t2。In some embodiments, the thickness of the slider 40 is t1, and the width of the rocker 50 at the abutting surface 55 is t2. In other words, the width of the end of the rocker 50 that is in contact with the outer circular surface of the cam portion is t2.
发明人通过大量实验发现,旋转式压缩机的COP与t2/t1的关系曲线如图35所示,对于本公开实施例的旋转式压缩机,当满足:0.5≤t2/t1≤3时,压缩机的COP较大。比如t2/t1=1,或者t2/t1=1.5,或者t2/t1=2,或者t2/t1=2.5。The inventor found through a large number of experiments that the relationship curve between COP and t2 / t1 of the rotary compressor is shown in FIG. 35. For the rotary compressor of the embodiment of the present disclosure, when: 0.5≤t2 / t1≤3, the compression The machine has a large COP. For example, t2 / t1 = 1, or t2 / t1 = 1.5, or t2 / t1 = 2, or t2 / t1 = 2.5.
实施例四Example 4
下面参考图1-图4、图6、图8-图10、图12、图14-图35描述根据本公开实施例旋转式压缩机,该旋转式压缩机包括:机壳、定子62、转子61、凸轮机构30、气缸10、主轴承21、副轴承22、滑片40和摇块50。The following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 4, 6, 8 to 10, 12, and 14 to 35. The rotary compressor includes a casing, a stator 62, and a rotor. 61. The cam mechanism 30, the cylinder 10, the main bearing 21, the auxiliary bearing 22, the sliding plate 40 and the rocker 50.
其中,参考图1,机壳可以包括壳身71、上壳体72、下壳体73,定子62、转子61、凸轮机构30、气缸10、主轴承21、副轴承22、滑片40和摇块50可以安装在机壳内。Among them, referring to FIG. 1, the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker. The block 50 may be installed in a cabinet.
转子61与凸轮机构30相连,用于驱动凸轮机构30转动,主轴承21、副轴承22分别设在气缸10的上、下表面,气缸10、主轴承21和副轴承22之间限定出压缩腔,凸轮机构30的凸轮部可旋转地设在气缸10内。The rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate. The main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10. A compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22 The cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
如图2所示,在凸轮机构30包括曲轴31和活塞32的实施例中,活塞32套设在曲轴31的偏心部外,凸轮机构30的凸轮部包括活塞32,活塞32可旋转地设在气缸10内,活塞32在曲轴31的驱动下可旋转地配合在压缩腔内。当然,凸轮机构30也可以为一体式。As shown in FIG. 2, in an embodiment in which the cam mechanism 30 includes a crankshaft 31 and a piston 32, the piston 32 is sleeved outside the eccentric portion of the crankshaft 31. The cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31. Of course, the cam mechanism 30 may be integrated.
如图2-图3所示,气缸10设有滑片槽13,滑片40安装于滑片槽13,如图3-图13所示,滑片40和摇块50中的一个设有弧形的开口槽41,滑片40和摇块50中的另一个包括弧形的铰接面52,铰接面52与开口槽41绕第一轴线铰接,第一轴线与气缸10的轴线平行,摇块50抵压凸轮部的外圆面,在该旋转式压缩机工作过程中,摇块50与凸轮部的外圆面之间滑动配合,形成滑动摩擦副。As shown in FIG. 2 to FIG. 3, the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13. As shown in FIG. 3 to FIG. 13, one of the sliding blade 40 and the rocker 50 is provided with an arc. The other one of the open slot 41, the sliding plate 40 and the rocker 50 includes an arc-shaped hinge surface 52. The hinge surface 52 and the open slot 41 are hinged about a first axis, and the first axis is parallel to the axis of the cylinder 10. 50 presses against the outer circular surface of the cam portion. During the operation of the rotary compressor, the rocker 50 and the outer circular surface of the cam portion slide to cooperate to form a sliding friction pair.
在图3-图5、图8、图10、图11所示的实施例中,滑片40的先端设有弧形的开口槽41,摇块50包括弧形的铰接面52,摇块50可以包括圆柱形或扇柱形的铰接头,铰接面52为铰接头的部分周壁,铰接头与滑片40先端的开口槽41铰接。In the embodiments shown in FIGS. 3 to 5, 8, 10, and 11, the tip of the sliding plate 40 is provided with an arc-shaped opening groove 41, and the rocking block 50 includes an arc-shaped hinge surface 52 and the rocking block 50. It may include a cylindrical or fan-shaped hinge joint, the hinge surface 52 is a part of the peripheral wall of the hinge joint, and the hinge joint is hinged with the opening slot 41 at the front end of the sliding plate 40.
在图6-图7、图9、图12、图13所示的实施例中,滑片40的先端设有弧形的铰接面52,摇块50包括弧形的铰接面52,滑片40可以包括圆柱形或扇柱形的铰接头,铰接面52为铰接头的部分周壁,铰接头与摇块50的开口槽41铰接。In the embodiment shown in FIGS. 6 to 7, 9, 12, and 13, the tip of the sliding plate 40 is provided with an arc-shaped hinge surface 52, and the rocking block 50 includes an arc-shaped hinge surface 52 and the slider 40. It may include a cylindrical or fan-shaped hinge joint, the hinge surface 52 is a part of the peripheral wall of the hinge joint, and the hinge joint is hinged with the opening groove 41 of the rocker 50.
需要说明的是,滑片40的先端指滑片40伸入到压缩腔内靠近凸轮机构30的凸轮部(活塞32)的外圆面的一端。摇块50的一端与滑片40的先端相抵,摇块50的另一端与凸轮机构30的凸轮部(活塞32)的外圆面相抵。摇块50具有抵压面55,抵压面55抵压凸轮部的外圆面,抵压面55沿凸轮部的外圆面周向的宽度大于滑片40的先端的宽度。It should be noted that the leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30. One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30. The rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion. The width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
在旋转式压缩机工作过程中,滑片40沿滑片槽13作往复运动,摇块50始终抵压凸轮部(活塞32)的外圆面,摇块50绕第一轴线相对于滑片40摆动,摇块50在平行于气缸10端面的方向摆动。During the operation of the rotary compressor, the sliding plate 40 reciprocates along the sliding plate groove 13. The rocker 50 is always pressed against the outer surface of the cam portion (piston 32). The rocker 50 is opposed to the sliding plate 40 about the first axis. The rocker 50 swings in a direction parallel to the end face of the cylinder 10.
可以理解的是,通过在滑片40与凸轮部之间设置摇块50,可以大大降低滑片40与凸轮部之间的接触应力,滑片40与凸轮部之间的接触由原来的外切接触变为内切接触,润滑状态由原来的边界润滑基本变为流体动压润滑,摩擦功耗得到有效降低,而且滑片40与凸轮部之间的冷量泄露也减小了。It can be understood that by providing a rocker 50 between the sliding plate 40 and the cam portion, the contact stress between the sliding plate 40 and the cam portion can be greatly reduced. The contact between the sliding plate 40 and the cam portion is cut away from the original The contact becomes an inscribed contact, and the lubrication state is changed from the original boundary lubrication to the fluid dynamic pressure lubrication, the friction power consumption is effectively reduced, and the leakage of cold between the sliding plate 40 and the cam portion is also reduced.
该旋转式压缩机工作时,在气缸10内外压差作用下,上述铰接面52和开口槽41的内壁紧贴在一起并产生相对运动,接触面之间构成摩擦副。During the operation of the rotary compressor, under the action of the pressure difference between the inside and outside of the cylinder 10, the above-mentioned hinge surface 52 and the inner wall of the opening groove 41 are closely abutted together to generate relative movement, and a friction pair is formed between the contact surfaces.
铰接面52的半径为r3,开口槽41的半径为r4,发明人通过大量实验发现,对于本公开实施例的旋转式压缩机,(r4-r3)/r3过小时,摇块50与凸轮部的外圆面之间间隙过小,润滑油不易通过该间隙进入摩擦副内产生油膜,对COP产生不利影响;(r4-r3)/r3过大时,摩擦副上的油膜承载力下降,也会导致摩擦副产生直接接触,对COP产生不利影响。The radius of the hinge surface 52 is r3, and the radius of the opening groove 41 is r4. The inventor has found through a large number of experiments that, for the rotary compressor of the embodiment of the present disclosure, (r4-r3) / r3 is too small, and the rocker 50 and the cam portion The gap between the outer circular surfaces is too small, and it is difficult for the lubricant to enter the friction pair through this gap to produce an oil film, which adversely affects the COP; when (r4-r3) / r3 is too large, the bearing capacity of the oil film on the friction pair decreases, and Will cause direct contact of the friction pair, which will adversely affect the COP.
当满足:0.1%≤(r4-r3)/r3≤2%时,比如(r4-r3)/r3=0.5,或者(r4-r3)/r3=0.5,或者(r4-r3)/r3=1,或者(r4-r3)/r3=1.5,该摩擦副的表面之间易于形成油膜,且可以维持足够的油膜厚度,从而可以有效减小摇块50和滑片40之间的接触面积,进而有效降低该摩擦副的摩擦损失。When satisfying: 0.1% ≤ (r4-r3) / r3≤2%, such as (r4-r3) /r3=0.5, or (r4-r3) /r3=0.5, or (r4-r3) / r3 = 1 Or (r4-r3) /r3=1.5, an oil film is easy to form between the surfaces of the friction pair, and a sufficient oil film thickness can be maintained, so that the contact area between the rocker 50 and the sliding plate 40 can be effectively reduced, and further The friction loss of the friction pair is effectively reduced.
根据本公开实施例的旋转式压缩机,极大地改善了滑片40先端与凸轮部外圆面接触的应力,改善了滑片40与凸轮部摩擦副之间的润滑状态,摇块50与滑片40之间易于形成油膜,且可以维持足够的油膜厚度,从而可以有效减小摇块50和滑片40之间的接触面积,进而有效降低该摩擦副的摩擦损失。According to the rotary compressor of the embodiment of the present disclosure, the stress of the tip of the sliding plate 40 contacting the outer surface of the cam portion is greatly improved, and the lubrication state between the sliding plate 40 and the friction pair of the cam portion is improved. An oil film is easily formed between the pieces 40, and a sufficient oil film thickness can be maintained, so that the contact area between the rocker 50 and the sliding plate 40 can be effectively reduced, and the friction loss of the friction pair can be effectively reduced.
实施例五Example 5
下面参考图1-图35描述根据本公开实施例旋转式压缩机,该旋转式压缩机包括:机壳、定子62、转子61、曲轴31、活塞32、气缸10、主轴承21、副轴承22、滑片40和摇块50。The following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 35. The rotary compressor includes a casing, a stator 62, a rotor 61, a crankshaft 31, a piston 32, a cylinder 10, a main bearing 21, and a sub-bearing 22. , 滑 片 40 和 Rocker 50.
其中,参考图1,机壳可以包括壳身71、上壳体72、下壳体73,定子62、转子61、曲轴31、活塞32、气缸10、主轴承21、副轴承22、滑片40和摇块50可以安装在机壳内。Among them, referring to FIG. 1, the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a crankshaft 31, a piston 32, a cylinder 10, a main bearing 21, a sub-bearing 22, and a sliding plate 40. The swing block 50 may be installed in the cabinet.
如图1-图17所示,转子61与曲轴31相连,用于驱动曲轴31转动,主轴承21、副轴承22分别设在气缸10的上、下表面,气缸10、主轴承21和副轴承22之间限定出压缩腔,活塞32套设在曲轴31的偏心部外,活塞32可旋转地设在气缸10内,活塞32在曲轴31的驱动下可旋转地配合在压缩腔内。As shown in Figs. 1-17, the rotor 61 is connected to the crankshaft 31 for driving the crankshaft 31 to rotate. The main bearing 21 and the auxiliary bearing 22 are provided on the upper and lower surfaces of the cylinder 10, the cylinder 10, the main bearing 21, and the auxiliary bearing, respectively. A compression cavity is defined between 22, the piston 32 is sleeved outside the eccentric part of the crankshaft 31, the piston 32 is rotatably disposed in the cylinder 10, and the piston 32 is rotatably fitted in the compression cavity under the driving of the crankshaft 31.
如图14、图16和图17所示,气缸10设有滑片槽13,滑片40安装于滑片槽13,摇块 50与滑片40的先端绕第一轴线铰接,第一轴线与气缸10的轴线平行,摇块50抵压活塞32的外圆面,在该旋转式压缩机工作过程中,摇块50与活塞32的外圆面之间滑动配合,形成滑动摩擦副。As shown in FIG. 14, FIG. 16 and FIG. 17, the air cylinder 10 is provided with a sliding blade groove 13, and a sliding blade 40 is installed in the sliding blade groove 13. The tip of the rocker 50 and the sliding blade 40 is hinged about a first axis. The axis of the cylinder 10 is parallel, and the rocker 50 presses against the outer surface of the piston 32. During the operation of the rotary compressor, the rocker 50 and the outer surface of the piston 32 slide to cooperate to form a sliding friction pair.
需要说明的是,滑片40的先端指滑片40伸入到压缩腔内靠近活塞32的外圆面的一端。摇块50的一端与滑片40的先端相抵,摇块50的另一端与活塞32的外圆面相抵。摇块50具有抵压面55,抵压面55抵压凸轮部的外圆面,抵压面55沿凸轮部的外圆面周向的宽度大于滑片40的先端的宽度。It should be noted that the leading end of the sliding plate 40 refers to an end of the sliding plate 40 protruding into the compression chamber near the outer circular surface of the piston 32. One end of the rocker block 50 abuts the front end of the sliding plate 40, and the other end of the rocker block 50 abuts the outer circular surface of the piston 32. The rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion. The width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
在旋转式压缩机工作过程中,滑片40沿滑片槽13作往复运动,摇块50始终抵压活塞32的外圆面,摇块50绕第一轴线相对于滑片40摆动,摇块50在平行于气缸10端面的方向摆动。During the operation of the rotary compressor, the sliding plate 40 reciprocates along the sliding plate groove 13. The rocking block 50 always presses against the outer surface of the piston 32. The rocking block 50 swings relative to the sliding plate 40 about the first axis. 50 swings in a direction parallel to the end face of the cylinder 10.
可以理解的是,通过在滑片40与活塞32之间设置摇块50,可以大大降低滑片40与活塞32之间的接触应力,润滑状态由原来的边界润滑基本变为流体动压润滑,摩擦功耗得到有效降低,而且滑片40与活塞32之间的冷量泄露也减小了。It can be understood that by providing a rocker 50 between the sliding plate 40 and the piston 32, the contact stress between the sliding plate 40 and the piston 32 can be greatly reduced, and the lubrication state is changed from the original boundary lubrication to the fluid dynamic pressure lubrication. Friction power consumption is effectively reduced, and the amount of cold leakage between the sliding plate 40 and the piston 32 is also reduced.
如图14-图17所示,曲轴31的偏心部与活塞32之间设有卡位结构,卡位结构用于限制曲轴31与活塞32之间产生周向相对运动,从而避免曲轴31的偏心部和活塞32之间产生摩擦损失。As shown in FIGS. 14-17, a locking structure is provided between the eccentric portion of the crankshaft 31 and the piston 32. The locking structure is used to limit the circumferential relative movement between the crankshaft 31 and the piston 32, thereby avoiding the eccentricity of the crankshaft 31. Friction loss occurs between the portion and the piston 32.
可以理解的是,此时活塞32的外圆面和滑片40的先端之间的相对运动会增加,活塞32的外圆面和滑片40的先端之间的摩擦损失有所增加,但由于采用了上述摇块50,活塞32的外圆面和滑片40的先端之间的摩擦损失已经变得很小,在此基础上进一步安装卡位结构来防止曲轴31的偏心部和活塞32的相对运动,对于该旋转式压缩机的总的摩擦损失的降低,仍然是非常有利的。It can be understood that at this time, the relative movement between the outer circular surface of the piston 32 and the tip of the sliding plate 40 will increase, and the friction loss between the outer circular surface of the piston 32 and the tip of the sliding plate 40 will increase. With the above-mentioned rocker 50, the friction loss between the outer circular surface of the piston 32 and the tip of the sliding plate 40 has become very small. On this basis, a clamping structure is further installed to prevent the eccentric portion of the crankshaft 31 and the relativeness of the piston 32. Motion is still very advantageous for reducing the total friction loss of the rotary compressor.
根据本公开实施例的旋转式压缩机,极大地改善了滑片40先端与凸轮部外圆面接触的应力,改善了滑片40与凸轮部摩擦副之间的润滑状态,大大地降低了滑片40凸轮部摩擦副之间的摩擦功耗,且可以有效地降低曲轴31的偏心部和活塞32之间产生摩擦损失。According to the rotary compressor of the embodiment of the present disclosure, the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced. The frictional power consumption between the friction pair of the cam portion of the blade 40 and the friction loss between the eccentric portion of the crankshaft 31 and the piston 32 can be effectively reduced.
卡位结构可以为多种结构形式。The latching structure can be in a variety of structural forms.
在一些实施例中,卡位结构包括凹槽伸入凹槽的凸台35,活塞32的内周壁和曲轴31的偏心部的外周壁中的一个设有凹槽,活塞32的内周壁和曲轴31的偏心部的外周壁中的另一个设有凸台35。In some embodiments, the latching structure includes a boss 35 that extends into the groove, one of the inner peripheral wall of the piston 32 and the outer peripheral wall of the eccentric portion of the crankshaft 31 is provided with a groove, and the inner peripheral wall of the piston 32 and the crankshaft The other of the outer peripheral walls of the eccentric portion of 31 is provided with a boss 35.
如图16所示,活塞32的内周壁设有凸台35,曲轴31的偏心部的外周壁设有凹槽,凸台35伸入凹槽,凸台35和凹槽可以间隙配合。As shown in FIG. 16, a boss 35 is provided on the inner peripheral wall of the piston 32, and a groove is provided on the outer peripheral wall of the eccentric portion of the crankshaft 31. The boss 35 protrudes into the groove, and the boss 35 and the groove can be fitted with a clearance.
如图17所示,活塞32的内周壁设有凹槽,曲轴31的偏心部的外周壁设有凸台35,凸台35伸入凹槽,凸台35和凹槽可以间隙配合。As shown in FIG. 17, the inner peripheral wall of the piston 32 is provided with a groove, and the outer peripheral wall of the eccentric portion of the crankshaft 31 is provided with a boss 35, the boss 35 projects into the groove, and the boss 35 and the groove can be fitted with a clearance.
在另一些实施例中,卡位结构包括键槽33和键34,键34安装于键槽33,键槽33设于曲轴31的偏心部外周壁以及活塞32内周壁。键槽33和键34的制造性更佳。键34可以为长方体,键34的横截面可以为正方形,以便于安装。In other embodiments, the latching structure includes a key slot 33 and a key 34. The key 34 is mounted on the key slot 33. The key slot 33 is provided on the outer peripheral wall of the eccentric portion of the crankshaft 31 and the inner peripheral wall of the piston 32. The key groove 33 and the key 34 are more manufacturable. The key 34 may be a rectangular parallelepiped, and the cross section of the key 34 may be a square to facilitate installation.
如图15所示,键槽33在活塞32和曲轴31上两个部分中的至少一个部分为盲孔,换言之,活塞32中的键槽33和曲轴31中的键槽33的至少一个为盲孔,且键槽33的盲孔部分的下端到活塞32的下端面的距离为h1,满足:h1≥1mm。这样,可以有效地防止该旋转式压缩机运行时,键34受热膨胀,或者倾斜,或者在重力作用下与下轴承上端面接触产生摩擦损失。As shown in FIG. 15, at least one of the key groove 33 in the piston 32 and the crankshaft 31 is a blind hole. In other words, at least one of the key groove 33 in the piston 32 and the key groove 33 in the crank shaft 31 is a blind hole, and The distance from the lower end of the blind hole portion of the key groove 33 to the lower end surface of the piston 32 is h1, which satisfies: h1 ≧ 1 mm. In this way, when the rotary compressor is in operation, it is possible to effectively prevent the key 34 from expanding due to heat, or tilting, or contact with the upper end surface of the lower bearing under the action of gravity to generate friction loss.
如图15所示,键34的上端面低于活塞32的上端面,且键34的上端面与活塞32的上端面的间距为h1,满足:h1≥0.005mm,进一步地,h1≥0.02mm。这样,可以有效地防止该旋转式压缩机运行时,键34受热膨胀,或者倾斜,导致与上轴承下端面接触产生摩擦损失。As shown in FIG. 15, the upper end face of the key 34 is lower than the upper end face of the piston 32, and the distance between the upper end face of the key 34 and the upper end face of the piston 32 is h1, which satisfies: h1 ≥ 0.005 mm, and further, h1 ≥ 0.02 mm . In this way, it is possible to effectively prevent the key 34 from being thermally expanded or tilted during the operation of the rotary compressor, resulting in friction loss caused by contact with the lower end surface of the upper bearing.
如图14所示,键槽33距离曲轴31的主轴轴心的最大距离为L1,L1为键槽33相对于曲轴31的主轴轴心的最远点到曲轴31的主轴轴心的距离,主轴承21的排气孔在气缸10的端面的投影11距离曲轴31的主轴轴心的最近距离为L2,L2为主轴承21的排气孔在气缸10的端面的投影11相对于曲轴31的主轴轴心的最近点到曲轴31的主轴轴心的距离,满足:L2-L1≥0.2mm。As shown in FIG. 14, the maximum distance between the key groove 33 and the main axis of the crankshaft 31 is L1, and L1 is the distance from the farthest point of the key groove 33 relative to the main axis of the crankshaft 31 to the main axis of the crankshaft 31. The main bearing 21 The closest projection 11 of the exhaust hole on the end face of the cylinder 10 to the major axis of the crankshaft 31 is L2, and L2 is the projection 11 of the exhaust hole on the end face of the cylinder 10 of the main bearing 21 relative to the main axis of the crankshaft 31 The distance from the nearest point to the main shaft axis of the crankshaft 31 satisfies: L2-L1≥0.2mm.
可以理解的是,活塞32上开设键槽33后,活塞32端面的密封宽度有所减小,为保证排气孔与活塞32端面之间的密封宽度,通过设置L2-L1的数值范围,当曲轴31的偏心部和活塞32以曲轴31主轴轴心为旋转中心旋转至活塞32上的键槽33落入排气孔区域的时候,排气孔与活塞32端面之间密封宽度确保在0.2mm以上,避免影响密封性能。It can be understood that after the key groove 33 is opened on the piston 32, the seal width of the end face of the piston 32 is reduced. In order to ensure the seal width between the exhaust hole and the end face of the piston 32, by setting the value range of L2-L1, when the crankshaft When the eccentric part 31 and the piston 32 rotate around the main axis of the crankshaft 31 as the rotation center until the key groove 33 on the piston 32 falls into the exhaust hole area, the seal width between the exhaust hole and the end face of the piston 32 is ensured to be 0.2 mm or more. Avoid affecting sealing performance.
键槽33与键34间隙配合,且键槽33与键34沿活塞32径向方向的总间隙为S1,曲轴31的偏心部与活塞32之间的总间隙为S2,满足关系式S1>S2。The key groove 33 and the key 34 have a clearance fit, and the total gap between the key groove 33 and the key 34 in the radial direction of the piston 32 is S1, and the total gap between the eccentric portion of the crankshaft 31 and the piston 32 is S2, which satisfies the relationship S1> S2.
可以理解的是,曲轴31偏心部外圆与活塞32内圆之间存在径向间隙,该旋转式压缩机运行时,活塞32在气体力作用下贴紧曲轴31偏心部,保证活塞32外圆和气缸10内圆之间的径向间隙。通过设置S1>S2,可以防止键34、键槽33影响该旋转式压缩机运行时活塞32外圆与气缸10内圆之间的径向间隙,即键34的存在不会影响到压缩机运行时活塞32外圆和气缸10内圆之间的间隙。It can be understood that there is a radial gap between the outer circle of the eccentric portion of the crankshaft 31 and the inner circle of the piston 32. When the rotary compressor is running, the piston 32 is pressed against the eccentric portion of the crankshaft 31 under the action of gas to ensure the outer circle of the piston 32. Radial clearance from the inner circle of the cylinder 10. By setting S1> S2, it is possible to prevent the key 34 and the key groove 33 from affecting the radial clearance between the outer circle of the piston 32 and the inner circle of the cylinder 10 during the operation of the rotary compressor, that is, the presence of the key 34 will not affect the operation of the compressor. The gap between the outer circle of the piston 32 and the inner circle of the cylinder 10.
实施例六Example Six
下面参考图1-图35描述根据本公开实施例旋转式压缩机,该旋转式压缩机包括:机壳、定子62、转子61、凸轮机构30、气缸10、主轴承21、副轴承22、滑片40和摇块50。The following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 35. The rotary compressor includes a casing, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, and a slide. Tablet 40 and shaking block 50.
其中,参考图1,机壳可以包括壳身71、上壳体72、下壳体73,定子62、转子61、凸轮机构30、气缸10、主轴承21、副轴承22、滑片40和摇块50可以安装在机壳内。Among them, referring to FIG. 1, the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker. The block 50 may be installed in a cabinet.
转子61与凸轮机构30相连,用于驱动凸轮机构30转动,主轴承21、副轴承22分别设在气缸10的上、下表面,气缸10、主轴承21和副轴承22之间限定出压缩腔,凸轮机构30的凸轮部可旋转地设在气缸10内。The rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate. The main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10. A compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22 The cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
如图18所示,在凸轮机构30包括曲轴31和活塞32的实施例中,活塞32套设在曲轴31的偏心部外,凸轮机构30的凸轮部包括活塞32,活塞32可旋转地设在气缸10内,活塞32在曲轴31的驱动下可旋转地配合在压缩腔内。当然,凸轮机构30也可以为一体式。As shown in FIG. 18, in an embodiment in which the cam mechanism 30 includes a crankshaft 31 and a piston 32, the piston 32 is sleeved outside the eccentric portion of the crankshaft 31, and the cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31. Of course, the cam mechanism 30 may be integrated.
如图18和图19所示,气缸10设有滑片槽13,滑片40安装于滑片槽13,摇块50与滑片40的先端绕第一轴线铰接,第一轴线与气缸10的轴线平行,摇块50抵压凸轮部的外圆面,在该旋转式压缩机工作过程中,摇块50与凸轮部的外圆面之间滑动配合,形成滑动摩擦副。As shown in FIG. 18 and FIG. 19, the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13. The rocker 50 and the tip of the sliding blade 40 are hinged about a first axis. The axis is parallel, and the rocker 50 presses against the outer surface of the cam portion. During the operation of the rotary compressor, the rocker 50 and the outer surface of the cam portion slide to form a sliding friction pair.
需要说明的是,滑片40的先端指滑片40伸入到压缩腔内靠近凸轮机构30的凸轮部(活塞32)的外圆面的一端。摇块50的一端与滑片40的先端相抵,摇块50的另一端与凸轮机构30的凸轮部(活塞32)的外圆面相抵。摇块50具有抵压面55,抵压面55抵压凸轮部的外圆面,抵压面55沿凸轮部的外圆面周向的宽度大于滑片40的先端的宽度。It should be noted that the leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30. One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30. The rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion. The width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
在旋转式压缩机工作过程中,滑片40沿滑片槽13作往复运动,摇块50始终抵压凸轮部(活塞32)的外圆面,摇块50绕第一轴线相对于滑片40摆动,摇块50在平行于气缸10端面的方向摆动。During the operation of the rotary compressor, the sliding plate 40 reciprocates along the sliding plate groove 13. The rocker 50 is always pressed against the outer surface of the cam portion (piston 32). The rocker 50 is opposed to the sliding plate 40 about the first axis. The rocker 50 swings in a direction parallel to the end face of the cylinder 10.
可以理解的是,通过在滑片40与凸轮部之间设置摇块50,可以大大降低滑片40与凸轮部之间的接触应力,润滑状态由原来的边界润滑基本变为流体动压润滑,摩擦功耗得到有效降低,而且滑片40与凸轮部之间的冷量泄露也减小了。It can be understood that by providing a rocker 50 between the sliding plate 40 and the cam portion, the contact stress between the sliding plate 40 and the cam portion can be greatly reduced, and the lubrication state is changed from the original boundary lubrication to the fluid dynamic pressure lubrication. Friction power consumption is effectively reduced, and the amount of cold leakage between the sliding plate 40 and the cam portion is also reduced.
滑片40在与气缸10的端面平行的侧面设置有导流槽43,导流槽43为沉槽或通槽,导流槽43延伸到滑片40的先端,比如滑片40的先端设有弧形的开口槽41,摇块50包括弧形的铰接面52,铰接面52与开口槽41铰接,导流槽43与开口槽41连通,主轴承21、副轴承22中的一个设有供油通道23,供油通道23与导流槽43在滑片40运动过程中的至少一部分时间段贯通。The sliding plate 40 is provided with a guide groove 43 on a side parallel to the end surface of the cylinder 10. The guide groove 43 is a sink groove or a through groove. The guide groove 43 extends to the front end of the sliding plate 40. For example, the front end of the sliding plate 40 is provided with The arc-shaped opening groove 41, the rocker 50 includes an arc-shaped hinge surface 52, the hinge surface 52 is hinged with the opening groove 41, the deflection groove 43 communicates with the opening groove 41, and one of the main bearing 21 and the auxiliary bearing 22 is provided with The oil passage 23, the oil supply passage 23 and the flow guide groove 43 penetrate through at least a part of the time during the movement of the sliding plate 40.
可以理解的是供油通道23和导流槽43连通时形成润滑油道,润滑油在高压作用下,从供油通道23流入滑片40先端侧面的导流槽43内,以供滑片40先端与摇块50之间的润滑。提高摇块50及滑片40的可靠性,同时减小了滑片40与轴承之间摩擦面积,降低摩擦功耗,有效的提升了压缩机的性能。It can be understood that a lubricating oil channel is formed when the oil supply channel 23 and the guide groove 43 communicate with each other. Under high pressure, the lubricating oil flows from the oil supply channel 23 into the guide groove 43 on the side of the leading end of the sliding plate 40 for the sliding plate 40. Lubrication between the tip and the rocker 50. The reliability of the rocker block 50 and the sliding plate 40 is improved, at the same time the friction area between the sliding plate 40 and the bearing is reduced, the frictional power consumption is reduced, and the performance of the compressor is effectively improved.
根据本公开实施例的旋转式压缩机,极大地改善了滑片40先端与凸轮部外圆面接触的 应力,改善了滑片40与凸轮部摩擦副之间的润滑状态,大大地降低了滑片40凸轮部摩擦副之间的摩擦功耗,也使得其可靠性得到极大地提高,且将润滑油引入滑片40与摇块50之间,提高摇块50及滑片40的可靠性,同时减小了滑片40与轴承之间摩擦面积,降低摩擦功耗。According to the rotary compressor of the embodiment of the present disclosure, the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced. The frictional power consumption between the friction pairs of the cam portion of the blade 40 also greatly improves its reliability, and lubricating oil is introduced between the slider 40 and the rocker 50 to improve the reliability of the rocker 50 and the slider 40. At the same time, the friction area between the sliding plate 40 and the bearing is reduced, and frictional power consumption is reduced.
在一些实施例中,如图20所示,导流槽43在气缸10的端面所在平面的投影为扇形,导流槽43为扇形,导流槽43的弧度大于180°。In some embodiments, as shown in FIG. 20, the projection of the guide groove 43 on the plane where the end surface of the cylinder 10 is located is fan-shaped, the guide groove 43 is fan-shaped, and the arc of the guide groove 43 is greater than 180 °.
在一些实施例中,如图21所示,导流槽43在气缸10的端面所在平面的投影为长圆形,导流槽43为长圆形,导流槽43包括长条段和半圆段,长条段的一端延伸至滑片40先端,比如长条段的一端延伸至与滑片40上的开口槽41连通,长条段的另一端与半圆段相连。长圆形的导流槽43在滑片40运动过程更容易与供油通道23贯通,或者说长圆形的导流槽43在滑片40运动过程与供油通道23贯通的时间更长。In some embodiments, as shown in FIG. 21, the projection of the guide groove 43 on the plane where the end surface of the cylinder 10 is located is an oval, the guide groove 43 is an oval, and the guide groove 43 includes an elongated section and a semicircular section. One end of the long section extends to the front end of the sliding plate 40. For example, one end of the long section extends to communicate with the opening groove 41 on the sliding plate 40, and the other end of the long section is connected to the semi-circular section. The oblong guide groove 43 penetrates the oil supply passage 23 more easily during the movement of the sliding plate 40, or the oblong guide groove 43 penetrates the oil supply passage 23 longer during the movement of the slide 40.
如图18和图19所示,在滑片40运动到远离气缸10的中心最远时,导流槽43距离气缸10的中心的最大距离为L3,L3为在滑片40运动到远离气缸10的中心最远时,导流槽43相对于气缸10的中心的最远点到气缸10的中心的距离,且满足:L3>D/2,D为气缸10的内径。这样,可以保证导流槽43在滑片40运动过程中有机会与供油通道23贯通。As shown in FIGS. 18 and 19, when the sliding plate 40 moves farthest from the center of the cylinder 10, the maximum distance of the guide groove 43 from the center of the cylinder 10 is L3, and L3 is the moving distance of the sliding plate 40 away from the cylinder 10. When the center of the cylinder is the farthest, the distance from the farthest point of the guide groove 43 relative to the center of the cylinder 10 to the center of the cylinder 10 satisfies: L3> D / 2, where D is the inner diameter of the cylinder 10. In this way, it is possible to ensure that the flow guide groove 43 has a chance to penetrate the oil supply channel 23 during the movement of the sliding plate 40.
如图22和图23所示,供油通道23距离气缸10的中心最小距离为L4,L4为供油通道23相对于气缸10的中心的最近点到气缸10的中心的距离,满足:D/2<L4<L3。这样,可以保证导流槽43在滑片40运动过程中有机会与供油通道23贯通。As shown in FIGS. 22 and 23, the minimum distance between the fuel supply channel 23 and the center of the cylinder 10 is L4, and L4 is the distance from the closest point of the fuel supply channel 23 to the center of the cylinder 10 to the center of the cylinder 10, which meets: D / 2 <L4 <L3. In this way, it is possible to ensure that the flow guide groove 43 has a chance to penetrate the oil supply channel 23 during the movement of the sliding plate 40.
在一些实施例中,如图22所示,供油通道23背离导流槽43的一端与主轴承21或副轴承22外径处的油池贯通,供油通道23可以为长条形。In some embodiments, as shown in FIG. 22, an end of the oil supply channel 23 facing away from the flow guide groove 43 penetrates the oil pool at the outer diameter of the main bearing 21 or the auxiliary bearing 22, and the oil supply channel 23 may be elongated.
在另一些实施例中,如图23所示,供油通道23与主轴承21或副轴承22厚度方向的另一面贯通,供油通道23可以沿轴向贯穿主轴承21或副轴承22。In other embodiments, as shown in FIG. 23, the oil supply passage 23 penetrates the other surface in the thickness direction of the main bearing 21 or the auxiliary bearing 22, and the oil supply passage 23 may penetrate the main bearing 21 or the auxiliary bearing 22 in the axial direction.
在一个具体的实施例中,供油通道23设置在副轴承22上,滑片40朝向副轴承22的侧面设有导流槽43。In a specific embodiment, the oil supply channel 23 is provided on the auxiliary bearing 22, and a side of the sliding plate 40 facing the auxiliary bearing 22 is provided with a guide groove 43.
实施例七Example Seven
下面参考图1-图33描述根据本公开实施例旋转式压缩机,该旋转式压缩机包括:机壳、定子62、转子61、曲轴31、活塞32、气缸10、主轴承21、副轴承22、滑片40和摇块50。The following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 33. The rotary compressor includes a casing, a stator 62, a rotor 61, a crankshaft 31, a piston 32, a cylinder 10, a main bearing 21, and a sub-bearing 22. , 滑 片 40 和 Rocker 50.
其中,参考图1,机壳可以包括壳身71、上壳体72、下壳体73,定子62、转子61、曲轴31、活塞32、气缸10、主轴承21、副轴承22、滑片40和摇块50可以安装在机壳内。Among them, referring to FIG. 1, the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a crankshaft 31, a piston 32, a cylinder 10, a main bearing 21, a sub-bearing 22, and a sliding plate 40. The swing block 50 may be installed in the cabinet.
如图1和图2所示,转子61与曲轴31相连,用于驱动曲轴31转动,主轴承21、副轴承22分别设在气缸10的上、下表面,气缸10、主轴承21和副轴承22之间限定出压缩腔, 活塞32套设在曲轴31的偏心部外,活塞32可旋转地设在气缸10内,活塞32在曲轴31的驱动下可旋转地配合在压缩腔内。As shown in FIG. 1 and FIG. 2, the rotor 61 is connected to the crankshaft 31 and is used to drive the crankshaft 31 to rotate. The main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10, the cylinder 10, the main bearing 21, and the auxiliary bearing. A compression chamber is defined between 22, a piston 32 is sleeved outside the eccentric portion of the crankshaft 31, the piston 32 is rotatably disposed in the cylinder 10, and the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31.
如图2所示,气缸10设有滑片槽13,滑片40安装于滑片槽13,摇块50与滑片40的先端绕第一轴线铰接,第一轴线与气缸10的轴线平行,摇块50抵压凸轮部的外圆面,在该旋转式压缩机工作过程中,摇块50与凸轮部的外圆面之间滑动配合,形成滑动摩擦副。As shown in FIG. 2, the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13. The rocker 50 and the tip of the sliding blade 40 are hinged about a first axis, and the first axis is parallel to the axis of the cylinder 10. The rocking block 50 presses against the outer circular surface of the cam portion. During the operation of the rotary compressor, the rocking block 50 and the outer circular surface of the cam portion slide to cooperate to form a sliding friction pair.
需要说明的是,滑片40的先端指滑片40伸入到压缩腔内靠近活塞32的外圆面的一端。摇块50的一端与滑片40的先端相抵,摇块50的另一端与活塞32的外圆面相抵。摇块50具有抵压面55,抵压面55抵压凸轮部的外圆面,抵压面55沿凸轮部的外圆面周向的宽度大于滑片40的先端的宽度。It should be noted that the leading end of the sliding plate 40 refers to an end of the sliding plate 40 protruding into the compression chamber near the outer circular surface of the piston 32. One end of the rocker block 50 abuts the front end of the sliding plate 40, and the other end of the rocker block 50 abuts the outer circular surface of the piston 32. The rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion. The width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
在旋转式压缩机工作过程中,滑片40沿滑片槽13作往复运动,摇块50始终抵压活塞32的外圆面,摇块50绕第一轴线相对于滑片40摆动,摇块50在平行于气缸10端面的方向摆动。During the operation of the rotary compressor, the sliding plate 40 reciprocates along the sliding plate groove 13. The rocking block 50 always presses against the outer surface of the piston 32. The rocking block 50 swings relative to the sliding plate 40 about the first axis. 50 swings in a direction parallel to the end face of the cylinder 10.
可以理解的是,通过在滑片40与活塞32之间设置摇块50,可以大大降低滑片40与活塞32之间的接触应力,润滑状态由原来的边界润滑基本变为流体动压润滑,摩擦功耗得到有效降低,而且滑片40与活塞32之间的冷量泄露也减小了。It can be understood that by providing a rocker 50 between the sliding plate 40 and the piston 32, the contact stress between the sliding plate 40 and the piston 32 can be greatly reduced, and the lubrication state is changed from the original boundary lubrication to the fluid dynamic pressure lubrication. Friction power consumption is effectively reduced, and the amount of cold leakage between the sliding plate 40 and the piston 32 is also reduced.
活塞32可以由塑料或石墨制成,比如活塞32由聚苯硫醚、液晶高分子聚合物、聚醚醚酮、ABS工程塑料、特氟龙中的一种制成。The piston 32 may be made of plastic or graphite. For example, the piston 32 is made of one of polyphenylene sulfide, liquid crystal polymer, polyether ether ketone, ABS engineering plastic, and Teflon.
滑片40可以由陶瓷、铝-硅合金、轻质钢、特氟龙中的一种制成。The sliding plate 40 may be made of one of ceramic, aluminum-silicon alloy, light steel, and Teflon.
发明人通过大量实验发现,通过新增上述摇块50,可使滑片40的先端与活塞32之间的应力从几百兆帕减少到几兆帕,也使得活塞32的外圆面、滑片40先端和滑片40侧面所受到的应力减小。The inventor has found through a large number of experiments that by adding the above-mentioned rocker 50, the stress between the tip of the sliding plate 40 and the piston 32 can be reduced from several hundred megapascals to several megapascals. The stress on the tip of the sheet 40 and the side of the slider 40 is reduced.
这样滑片40与活塞32之间的磨损大幅减少,可减少压缩机的入力,且滑片40和活塞32的耐磨性、刚性以及加工精度要求下降,从而拓宽了活塞32材料的选择标准。若在相关技术的结构条件下,塑料虽然密度很小,但其加工精度以及耐磨性无法满足其工作要求,这也限制了塑料活塞32的发展。而本公开实施例的旋转式压缩机由于对滑片40和活塞32的耐磨性、刚性以及加工精度要求下降,可使得塑料活塞32从限制中解放出来。In this way, the wear between the sliding plate 40 and the piston 32 is greatly reduced, which can reduce the input force of the compressor, and the wear resistance, rigidity, and processing accuracy requirements of the sliding plate 40 and the piston 32 are reduced, thereby widening the selection criteria of the material of the piston 32. Under the structural conditions of the related technology, although the density of the plastic is small, its processing accuracy and abrasion resistance cannot meet its working requirements, which also limits the development of the plastic piston 32. However, the rotary compressor in the embodiment of the present disclosure reduces the requirements on the wear resistance, rigidity, and processing accuracy of the sliding plate 40 and the piston 32, so that the plastic piston 32 can be freed from restrictions.
活塞32其常用原材料为镍铬钼铸铁(FC300),密度分别为7.3g/cm3;而塑料密度大概为1~2g/cm3,采用该材料可极大降低活塞32的质量。由于活塞32重量减轻,一方面活塞32自转速度会增加,活塞32与摇块50之间的相对速度减少,导致入力下降;另一方面,根据曲轴31上的力矩平衡,可以减轻平衡块重量,从而进一步减少了入力,提升压缩机能效。The common raw material of the piston 32 is nickel-chromium-molybdenum cast iron (FC300) with a density of 7.3 g / cm3, respectively; and the density of the plastic is about 1 to 2 g / cm3. Using this material can greatly reduce the quality of the piston 32. As the weight of the piston 32 is reduced, on the one hand, the rotation speed of the piston 32 will increase, and the relative speed between the piston 32 and the rocker 50 will decrease, resulting in a decrease in the input force; on the other hand, according to the torque balance on the crankshaft 31, the weight of the balance block can be reduced. As a result, the input force is further reduced, and the energy efficiency of the compressor is improved.
滑片40作为运动部件,轻量化之后也相应对减少,也会使得入力下降。As the moving part, the sliding plate 40 is reduced correspondingly after weight reduction, and the input force is also reduced.
换言之,由于上述摇块50的使用,降低了活塞32与滑片40之间接触应力,使得活塞32和滑片40的材料选择更为丰富,根据以往的设计常识中无法采用的材料均可以应用于活塞32和滑片40,使用上述材料可以降低活塞32和滑片40的重量,实现轻量化设计,滑片40与活塞32之间的磨损大幅减少,可减少旋转式压缩机的入力,且滑片40和活塞32的耐磨性、刚性以及加工精度要求下降,从而拓宽了活塞32材料的选择标准。In other words, due to the use of the above-mentioned rocker 50, the contact stress between the piston 32 and the sliding plate 40 is reduced, so that the material selection of the piston 32 and the sliding plate 40 is more abundant. According to the conventional design common sense, materials that can not be used can be applied. For the piston 32 and the sliding plate 40, the use of the above materials can reduce the weight of the piston 32 and the sliding plate 40 and realize a lightweight design. The wear between the sliding plate 40 and the piston 32 is greatly reduced, which can reduce the input force of the rotary compressor, and The sliding plate 40 and the piston 32 have reduced requirements for wear resistance, rigidity, and processing accuracy, thereby broadening the selection criteria for the material of the piston 32.
其次,活塞32和重量减轻,一方面活塞32自转速度会增加,活塞32与摇块50之间的相对速度减少,导致入力下降;另一方面,根据曲轴31上的力矩平衡,平衡块也相应减轻重量,从而进一步减少了入力;此外,活塞32和滑片40作为运动部件,替换为轻质材料也可有效减少入力,从而提升压缩机能效。Secondly, the piston 32 and the weight are reduced. On the one hand, the rotation speed of the piston 32 will increase, and the relative speed between the piston 32 and the rocker 50 will decrease, resulting in a decrease in the input force. On the other hand, according to the torque balance on the crankshaft 31, the balance weight will also correspond. The weight is reduced, thereby further reducing the input force. In addition, the piston 32 and the sliding plate 40 are used as moving parts, and the replacement of the lightweight material can also effectively reduce the input force, thereby improving the energy efficiency of the compressor.
根据本公开实施例的旋转式压缩机,极大地改善了滑片40先端与凸轮部外圆面接触的应力,改善了滑片40与凸轮部摩擦副之间的润滑状态,大大地降低了滑片40凸轮部摩擦副之间的摩擦功耗,且拓宽了活塞32和滑片40材料的选择标准,旋转式压缩机的轻量化水平高,能效高。According to the rotary compressor of the embodiment of the present disclosure, the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced. The frictional power consumption between the friction pairs of the cam portion of the plate 40 and the material selection criteria of the piston 32 and the sliding plate 40 is widened. The rotary compressor has a high level of weight reduction and high energy efficiency.
实施例八Example eight
下面参考图1-图35描述根据本公开实施例旋转式压缩机,该旋转式压缩机包括:机壳、定子62、转子61、凸轮机构30、气缸10、主轴承21、副轴承22、滑片40和摇块50。The following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 35. The rotary compressor includes a casing, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, and a slide. Tablet 40 and shaking block 50.
其中,参考图1,机壳可以包括壳身71、上壳体72、下壳体73,定子62、转子61、凸轮机构30、气缸10、主轴承21、副轴承22、滑片40和摇块50可以安装在机壳内。Among them, referring to FIG. 1, the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker. The block 50 may be installed in a cabinet.
转子61与凸轮机构30相连,用于驱动凸轮机构30转动,主轴承21、副轴承22分别设在气缸10的上、下表面,气缸10、主轴承21和副轴承22之间限定出压缩腔,凸轮机构30的凸轮部可旋转地设在气缸10内。The rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate. The main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10. A compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22 The cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
如图2所示,在凸轮机构30包括曲轴31和活塞32的实施例中,活塞32套设在曲轴31的偏心部外,凸轮机构30的凸轮部包括活塞32,活塞32可旋转地设在气缸10内,活塞32在曲轴31的驱动下可旋转地配合在压缩腔内。当然,凸轮机构30也可以为一体式。As shown in FIG. 2, in an embodiment in which the cam mechanism 30 includes a crankshaft 31 and a piston 32, the piston 32 is sleeved outside the eccentric portion of the crankshaft 31. The cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31. Of course, the cam mechanism 30 may be integrated.
如图2所示,气缸10设有滑片槽13,滑片40安装于滑片槽13,摇块50与滑片40的先端绕第一轴线铰接,第一轴线与气缸10的轴线平行,摇块50抵压凸轮部的外圆面,在该旋转式压缩机工作过程中,摇块50与凸轮部的外圆面之间滑动配合,形成滑动摩擦副。As shown in FIG. 2, the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13. The rocker 50 and the tip of the sliding blade 40 are hinged about a first axis, and the first axis is parallel to the axis of the cylinder 10. The rocking block 50 presses against the outer circular surface of the cam portion. During the operation of the rotary compressor, the rocking block 50 and the outer circular surface of the cam portion slide to cooperate to form a sliding friction pair.
需要说明的是,滑片40的先端指滑片40伸入到压缩腔内靠近凸轮机构30的凸轮部(活塞32)的外圆面的一端。摇块50的一端与滑片40的先端相抵,摇块50的另一端与凸轮机构30的凸轮部(活塞32)的外圆面相抵。摇块50具有抵压面55,抵压面55抵压凸轮部的外圆面,抵压面55沿凸轮部的外圆面周向的宽度大于滑片40的先端的宽度。It should be noted that the leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30. One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30. The rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion. The width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
如图24-图33所示,摇块50包括相连的第一子摇块51和第二子摇块54,第一子摇块51与滑片40的先端绕第一轴线铰接,第二子摇块54抵压凸轮部的外圆面。As shown in FIG. 24-33, the rocker 50 includes a first sub-rocker 51 and a second sub-rocker 54 which are connected, the first sub-rocker 51 and the tip of the slider 40 are hinged about a first axis, and the second sub-rocker The rocker 54 presses against the outer circular surface of the cam portion.
第一子摇块51和第二子摇块54可以焊接相连,比如第一子摇块51和第二子摇块54采用激光焊、电阻焊、炉中钎焊中一种焊接方式焊接相连。The first sub-rocker 51 and the second sub-rocker 54 may be connected by welding. For example, the first sub-rocker 51 and the second sub-rocker 54 are welded by laser welding, resistance welding, or brazing in a furnace.
第一子摇块51和第二子摇块54为钢材、铸铁或合金中的一种制成,以便焊接。The first sub-rocker 51 and the second sub-rocker 54 are made of one of steel, cast iron or alloy for welding.
需要说明的是,摇块50的体积较小,摇块50具有两个需要加工的配合面,这两个配合面分别用于与滑片40和凸轮部形成摩擦副,通过将摇块50分解为2个子部件,便于加工。It should be noted that the volume of the rocker 50 is small. The rocker 50 has two mating surfaces that need to be processed. These two mating surfaces are respectively used to form a friction pair with the sliding plate 40 and the cam portion. It is 2 sub-components for easy processing.
在旋转式压缩机工作过程中,滑片40沿滑片槽13作往复运动,摇块50始终抵压凸轮部(活塞32)的外圆面,摇块50绕第一轴线相对于滑片40摆动,摇块50在平行于气缸10端面的方向摆动。During the operation of the rotary compressor, the sliding plate 40 reciprocates along the sliding plate groove 13. The rocker 50 is always pressed against the outer surface of the cam portion (piston 32). The rocker 50 is opposed to the sliding plate 40 about the first axis. The rocker 50 swings in a direction parallel to the end face of the cylinder 10.
可以理解的是,通过在滑片40与凸轮部之间设置摇块50,可以大大降低滑片40与凸轮部之间的接触应力,润滑状态由原来的边界润滑基本变为流体动压润滑,摩擦功耗得到有效降低,而且滑片40与凸轮部之间的冷量泄露也减小了。It can be understood that by providing a rocker 50 between the sliding plate 40 and the cam portion, the contact stress between the sliding plate 40 and the cam portion can be greatly reduced, and the lubrication state is changed from the original boundary lubrication to the fluid dynamic pressure lubrication. Friction power consumption is effectively reduced, and the amount of cold leakage between the sliding plate 40 and the cam portion is also reduced.
根据本公开实施例的旋转式压缩机,极大地改善了滑片40先端与凸轮部外圆面接触的应力,改善了滑片40与凸轮部摩擦副之间的润滑状态,大大地降低了滑片40凸轮部摩擦副之间的摩擦功耗,也使得其可靠性得到极大地提高,且该摇块50的结构简单,便于加工,成本低廉,效果好。According to the rotary compressor of the embodiment of the present disclosure, the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced. The frictional power consumption between the friction pairs of the cam portion of the blade 40 also greatly improves its reliability, and the structure of the rocker block 50 is simple, easy to process, low in cost, and good in effect.
如图10和图11所示,滑片40的先端设有弧形的开口槽41,第一子摇块51具有弧形的铰接面52,铰接面52抵压开口槽41的壁面,如图24-图33所示,第一子摇块51可以为圆柱,或者第一子摇块51的至少一部分外周面为圆弧形,As shown in FIG. 10 and FIG. 11, an arc-shaped opening groove 41 is provided at the front end of the sliding plate 40. The first sub rocker 51 has an arc-shaped hinge surface 52, and the hinge surface 52 presses against the wall surface of the opening groove 41, as shown in FIG. 24- As shown in FIG. 33, the first sub-rocker 51 may be a cylinder, or at least a part of the outer peripheral surface of the first sub-rocker 51 is arc-shaped,
如图3所示,第二子摇块54具有弧形的抵压面55,且抵压面55的至少部分与凸轮部的外圆面内切。如图24-图33所示,第二子摇块54的抵压面55为圆柱的一部分外周壁。As shown in FIG. 3, the second sub-rocker 54 has an arc-shaped pressing surface 55, and at least a portion of the pressing surface 55 is inscribed with an outer circular surface of the cam portion. As shown in FIG. 24-33, the pressing surface 55 of the second sub rocker 54 is a part of the outer peripheral wall of the cylinder.
如图24-图26所示,第一子摇块51具有第一焊接面53,第一焊接面53为弧形。As shown in FIG. 24-26, the first sub-rocker 51 has a first welding surface 53, and the first welding surface 53 is arc-shaped.
如图27-图31所示,第一子摇块51具有第一焊接面53,第一焊接面53为平面形。As shown in FIGS. 27-31, the first sub rocker 51 has a first welding surface 53, and the first welding surface 53 is planar.
如图32-图33所示,第一子摇块51具有第一焊接面53,第一焊接面53为折线形,比如第一焊接面53包括顺次相连的三段,相邻的两段之间垂直。As shown in FIG. 32-33, the first sub-rocker 51 has a first welding surface 53, and the first welding surface 53 is a polygonal line shape. For example, the first welding surface 53 includes three consecutive sections and two adjacent sections. Between vertical.
如图24所示,第二子摇块54具有第二焊接面57,第二焊接面57为弧形。As shown in FIG. 24, the second sub-rocker 54 has a second welding surface 57, and the second welding surface 57 is arc-shaped.
如图25-图31所示,第二子摇块54具有第二焊接面57,第二焊接面57为平面形。As shown in FIGS. 25-31, the second sub-rocker 54 has a second welding surface 57, and the second welding surface 57 is planar.
如图32-图33所示,第二子摇块54具有第二焊接面57,第二焊接面57为折线形,比如第二焊接面57包括顺次相连的三段,相邻的两段之间垂直。As shown in FIGS. 32-33, the second sub-rocker 54 has a second welding surface 57 which is a polygonal line shape. For example, the second welding surface 57 includes three consecutively connected segments and two adjacent segments. Between vertical.
当然,当第一焊接面53与第二焊接面57的形状相同时,第一子摇块51和第二子摇块 54的焊接面积大,焊接更牢固。Of course, when the shapes of the first welding surface 53 and the second welding surface 57 are the same, the welding area of the first sub-rocker 51 and the second sub-rocker 54 is large, and the welding is stronger.
上述实施例一至实施例八的技术特征,在不相悖的情况下,可以相互结合以形成新的实施例。The technical features of the first embodiment to the eighth embodiment described above can be combined with each other to form a new embodiment without conflict.
上述实施例一至实施例八在不相悖的情况下,还可以进一步包括如下技术特征以形成新的实施例。The above-mentioned first embodiment to eighth embodiment may further include the following technical features to form a new embodiment without conflict.
如图3-图13所示,滑片40的先端与摇块50中的一个设有弧形的开口槽41,另一个包括弧形的铰接面52,铰接面52与开口槽41铰接。As shown in FIGS. 3 to 13, one of the front end of the sliding plate 40 and the rocker block 50 is provided with an arc-shaped opening groove 41, and the other includes an arc-shaped hinge surface 52, and the hinge surface 52 is hinged with the opening groove 41.
在图3-图5、图8、图10、图11所示的实施例中,滑片40的先端设有弧形的开口槽41,开口槽41朝气缸10的压缩腔敞开,滑片40还设有导向槽42,导向槽42与开口槽41的开口端相连,导向槽42的两个侧壁从与开口槽41的侧壁相连的一端到另一端向背离彼此的方向延伸,摇块50包括摇块连接部56和弧形的铰接面52,摇块50可以包括圆柱形或扇柱形的铰接头,铰接面52为铰接头的部分周壁,铰接头与滑片40先端的开口槽41铰接,摇块连接部56的宽度小于铰接面52的直径。导向槽42和摇块连接部56的配合可以防止摇块50摆动时与气缸10干涉。开口槽41的弧度大于180°,铰接面52的弧度大于180°,铰接面52的弧度大于开口槽41的弧度。这样可以防止滑片40与摇块50脱离。In the embodiments shown in FIGS. 3 to 5, 8, 10, and 11, an arc-shaped opening groove 41 is provided at the tip of the sliding plate 40. The opening groove 41 opens toward the compression cavity of the cylinder 10, and the sliding plate 40 A guide groove 42 is also provided. The guide groove 42 is connected to the open end of the opening groove 41. The two side walls of the guide groove 42 extend from one end connected to the side wall of the opening groove 41 to the other end in a direction away from each other. 50 includes a rocker connecting portion 56 and an arc-shaped hinge surface 52. The rocker 50 may include a cylindrical or fan-shaped hinge joint. The hinge surface 52 is a part of the peripheral wall of the hinge joint. 41 hinged, the width of the rocker connecting portion 56 is smaller than the diameter of the hinged surface 52. The cooperation of the guide groove 42 and the rocker connecting portion 56 can prevent the rocker 50 from interfering with the air cylinder 10 when the rocker 50 swings. The arc of the opening groove 41 is greater than 180 °, the arc of the hinge surface 52 is greater than 180 °, and the arc of the hinge surface 52 is greater than the arc of the opening groove 41. This can prevent the sliding plate 40 from detaching from the rocker 50.
在图6-图7、图9、图12、图13所示的实施例中,滑片40的先端设有弧形的铰接面52,滑片40的先端包括滑片连接部46和铰接面52,滑片连接部46的宽度小于铰接面52的直径,摇块50包括弧形的开口槽41,滑片40可以包括圆柱形或扇柱形的铰接头,铰接面52为铰接头的部分周壁,铰接头与摇块50的开口槽41铰接。滑片连接部46可以防止摇块50摆动时与气缸10干涉。开口槽41的弧度大于180°,铰接面52的弧度大于180°,铰接面52的弧度大于开口槽41的弧度。这样可以防止滑片40与摇块50脱离。In the embodiments shown in FIGS. 6 to 7, 9, 12, and 13, the tip end of the slider 40 is provided with an arc-shaped hinge surface 52, and the tip of the slider 40 includes a slider connection portion 46 and a hinge surface. 52. The width of the slider connection portion 46 is smaller than the diameter of the hinge surface 52. The rocker 50 includes an arc-shaped opening groove 41. The slider 40 may include a cylindrical or fan-shaped hinge joint, and the hinge surface 52 is part of the hinge joint. The peripheral wall and the hinge joint are hinged with the opening groove 41 of the rocker 50. The vane connecting portion 46 can prevent the rocker 50 from interfering with the air cylinder 10 when the rocker 50 swings. The arc of the opening groove 41 is greater than 180 °, the arc of the hinge surface 52 is greater than 180 °, and the arc of the hinge surface 52 is greater than the arc of the opening groove 41. This can prevent the sliding plate 40 from detaching from the rocker 50.
如图3、图4、图6、图10、图12所示,摇块50具有用于抵压凸轮部的抵压面55,抵压面55为弧形,且抵压面55的至少部分与凸轮部的外圆面内切。这样,滑片40与凸轮部之间的接触由原来的外切接触变为内切接触,摩擦功耗得到有效降低,而且滑片40与活塞32之间的冷量泄露也减小了。As shown in FIG. 3, FIG. 4, FIG. 6, FIG. 10, and FIG. 12, the rocker 50 has a pressing surface 55 for pressing the cam portion, the pressing surface 55 is arc-shaped, and at least part of the pressing surface 55 Inscribed with the outer circular surface of the cam portion. In this way, the contact between the sliding plate 40 and the cam portion is changed from the original inscribed contact to the inscribed contact, the frictional power consumption is effectively reduced, and the leakage of cold between the sliding plate 40 and the piston 32 is also reduced.
如图5、图7、图11、图13所示,摇块50具有用于抵压凸轮部的抵压面55,抵压面55为平面。这样摇块50易于加工,且相对于相关技术中的滚针结构,也可以较大幅度的降低接触应力。As shown in FIGS. 5, 7, 11, and 13, the rocker 50 has a pressing surface 55 for pressing the cam portion, and the pressing surface 55 is a flat surface. In this way, the rocker 50 is easy to process, and compared with the needle roller structure in the related art, the contact stress can also be greatly reduced.
摇块50可以由钢、铸铁、塑料、合金、陶瓷中的一种材料制成。The rocker 50 may be made of one of steel, cast iron, plastic, alloy, and ceramic.
如图2所示,滑片槽13与气缸10的压缩腔相连的一端包括敞口式的缺口12,这样,可以避免滑片槽13与上述摇块50干涉。As shown in FIG. 2, one end of the sliding blade groove 13 connected to the compression chamber of the air cylinder 10 includes an open-type notch 12. In this way, the sliding blade groove 13 and the rocker 50 can be prevented from interfering with each other.
本公开还公开了一种气体压缩系统,本公开的气体压缩系统包括上述任一种实施例的旋转式压缩机。根据本公开实施例的气体压缩系统,其旋转式压缩机的能效高,不易磨损。The present disclosure also discloses a gas compression system. The gas compression system of the present disclosure includes the rotary compressor of any one of the above embodiments. According to the gas compression system of the embodiment of the present disclosure, the rotary compressor has high energy efficiency and is not easy to wear.
本公开还公开了一种制冷系统,本公开的制冷系统包括上述任一种实施例的旋转式压缩机。根据本公开实施例的制冷系统,其旋转式压缩机的能效高,不易磨损。The present disclosure also discloses a refrigeration system. The refrigeration system of the present disclosure includes the rotary compressor of any one of the above embodiments. According to the refrigeration system of the embodiment of the present disclosure, the rotary compressor has high energy efficiency and is not easy to wear.
本公开还公开了一种热泵系统,本公开的热泵系统包括上述任一种实施例的旋转式压缩机。根据本公开实施例的热泵系统,其旋转式压缩机的能效高,不易磨损。The present disclosure also discloses a heat pump system. The heat pump system of the present disclosure includes the rotary compressor of any one of the above embodiments. According to the heat pump system of the embodiment of the present disclosure, the rotary compressor has high energy efficiency and is not easy to wear.
尽管已经示出和描述了本公开的实施例,本领域的普通技术人员可以理解:在不脱离本公开的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本公开的范围由权利要求及其等同物限定。Although the embodiments of the present disclosure have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirit of the present disclosure, The scope of the present disclosure is defined by the claims and their equivalents.

Claims (10)

  1. 一种旋转式压缩机,其特征在于,包括:气缸、凸轮机构、滑片和摇块,所述凸轮机构的凸轮部可旋转地设在所述气缸内,所述气缸设有滑片槽,所述滑片安装于所述滑片槽,所述摇块与所述滑片的先端绕第一轴线铰接,所述第一轴线与所述气缸的轴线平行,所述摇块具有抵压面,所述抵压面抵压所述凸轮部的外圆面,且所述抵压面与所述凸轮部的外圆面内切,所述抵压面为半径为r1的圆弧面,所述凸轮部的外圆面的半径为r2,满足:0.01%≤(r1-r2)/r2。A rotary compressor is characterized by comprising a cylinder, a cam mechanism, a sliding vane and a rocker block, a cam portion of the cam mechanism is rotatably provided in the cylinder, and the cylinder is provided with a sliding vane groove. The sliding plate is installed in the sliding plate groove, the rocker is hinged with the tip of the sliding plate about a first axis, the first axis is parallel to the axis of the cylinder, and the rocker has a pressing surface The pressing surface is pressed against the outer circular surface of the cam portion, and the pressing surface is inscribed with the outer circular surface of the cam portion, and the pressing surface is a circular arc surface with a radius r1, so The radius of the outer circular surface of the cam portion is r2, and satisfies: 0.01% ≦ (r1-r2) / r2.
  2. 根据权利要求1所述的旋转式压缩机,其特征在于,满足:(r1-r2)/r2≤1%。The rotary compressor according to claim 1, wherein: (r1-r2) / r2≤1% is satisfied.
  3. 根据权利要求1或2所述的旋转式压缩机,其特征在于,所述滑片的厚度为t1,所述摇块在所述抵压面处的宽度为t2,满足:0.5≤t2/t1≤3。The rotary compressor according to claim 1 or 2, wherein the thickness of the sliding plate is t1, and the width of the rocker at the pressing surface is t2, which satisfies: 0.5≤t2 / t1 ≤3.
  4. 根据权利要求1-3中任一项所述的旋转式压缩机,其特征在于,所述滑片槽与所述气缸的压缩腔相连的一端包括敞口式的缺口。The rotary compressor according to any one of claims 1 to 3, wherein an end of the sliding blade groove connected to the compression chamber of the cylinder includes an open-type notch.
  5. 一种旋转式压缩机,其特征在于,包括:气缸、凸轮机构、滑片和摇块,所述凸轮机构的凸轮部可旋转地设在所述气缸内,所述气缸设有滑片槽,所述滑片安装于所述滑片槽,所述滑片和所述摇块中的一个设有弧形的开口槽,另一个包括弧形的铰接面,所述铰接面与所述开口槽绕第一轴线铰接,所述第一轴线与所述气缸的轴线平行,所述摇块抵压所述凸轮部的外圆面,所述铰接面的半径为r3,所述开口槽的半径为r4,满足:0.1%≤(r4-r3)/r3≤2%先端。A rotary compressor is characterized by comprising a cylinder, a cam mechanism, a sliding vane and a rocker block, a cam portion of the cam mechanism is rotatably provided in the cylinder, and the cylinder is provided with a sliding vane groove. The sliding plate is installed in the sliding plate groove, one of the sliding plate and the rocker is provided with an arc-shaped opening groove, and the other includes an arc-shaped hinge surface, and the hinge surface and the opening groove Hinged around a first axis, the first axis is parallel to the axis of the cylinder, the rocker is pressed against the outer circular surface of the cam portion, the radius of the hinged surface is r3, and the radius of the open groove is r4, satisfying: 0.1% ≤ (r4-r3) / r3≤2% apex.
  6. 根据权利要求5所述的旋转式压缩机,其特征在于,所述开口槽的弧度大于180°,所述铰接面的弧度大于180°。The rotary compressor according to claim 5, wherein the arc of the open groove is greater than 180 °, and the arc of the hinge surface is greater than 180 °.
  7. 根据权利要求5或6所述的旋转式压缩机,其特征在于,所述铰接面的弧度大于所述开口槽的弧度。The rotary compressor according to claim 5 or 6, wherein the arc of the hinge surface is larger than the arc of the open groove.
  8. 一种气体压缩系统,其特征在于,具有如权利要求1-7中任一项所述的旋转式压缩机。A gas compression system comprising the rotary compressor according to any one of claims 1-7.
  9. 一种制冷系统,其特征在于,具有如权利要求1-7中任一项所述的旋转式压缩机。A refrigeration system comprising the rotary compressor according to any one of claims 1-7.
  10. 一种热泵系统,其特征在于,具有如权利要求1-7中任一项所述的旋转式压缩机。A heat pump system comprising a rotary compressor according to any one of claims 1-7.
PCT/CN2018/113636 2018-06-01 2018-11-02 Rotary compressor, gas compression system, refrigerating system and heat pump system WO2019227853A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN201810557489.0 2018-06-01
CN201810557489.0A CN108757459B (en) 2018-06-01 2018-06-01 Rotary compressor, gas compression system, refrigeration system and heat pump system
CN201820851759.4 2018-06-01
CN201820851759.4U CN208416930U (en) 2018-06-01 2018-06-01 Rotary compressor, gas compression system, refrigeration system and heat pump system

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JPS60228793A (en) * 1984-04-25 1985-11-14 Hitachi Ltd Rotary compressor
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JP2018080633A (en) * 2016-11-16 2018-05-24 株式会社富士通ゼネラル Rotary Compressor

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Publication number Priority date Publication date Assignee Title
JPS60228793A (en) * 1984-04-25 1985-11-14 Hitachi Ltd Rotary compressor
CN102767519A (en) * 2011-05-06 2012-11-07 广东美芝制冷设备有限公司 Rotary compressor
CN202203115U (en) * 2011-08-05 2012-04-25 安徽美芝精密制造有限公司 Rotary compressor
CN202520553U (en) * 2012-04-18 2012-11-07 宁波甬微集团有限公司 Sliding vane compressor
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