WO2019227842A1 - Rotary compressor, gas compression system, refrigeration system and heat pump system - Google Patents
Rotary compressor, gas compression system, refrigeration system and heat pump system Download PDFInfo
- Publication number
- WO2019227842A1 WO2019227842A1 PCT/CN2018/112737 CN2018112737W WO2019227842A1 WO 2019227842 A1 WO2019227842 A1 WO 2019227842A1 CN 2018112737 W CN2018112737 W CN 2018112737W WO 2019227842 A1 WO2019227842 A1 WO 2019227842A1
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- WIPO (PCT)
- Prior art keywords
- rocker
- sliding plate
- rotary compressor
- cylinder
- cam portion
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/34—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
- F04C18/356—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/02—Lubrication; Lubricant separation
Definitions
- the present disclosure belongs to the technical field of compressor manufacturing, and in particular, relates to a rotary compressor, a gas compression system having the rotary compressor, a refrigeration system having the rotary compressor, and a heat pump having the rotary compressor. system.
- the friction loss between the tip of the sliding vane and the outer circular surface of the piston is large.
- a needle is installed at the tip of the sliding plate.
- the purpose of this structure is to change the sliding friction between the piston and the sliding plate into rolling friction, and the friction power consumption is effectively reduced.
- the needle structure has extremely high requirements for reliability. As the contact stress between the needle and the piston increases sharply, the wear resistance of the needle material is challenged, and the needle structure is prone to needle roller failure. The risk that once the needle roller fails to roll, the needle will wear abruptly until the compressor jams and fails, and there is room for improvement.
- the present disclosure aims to solve at least one of the technical problems existing in the prior art. For this reason, the present disclosure proposes a rotary compressor having a small frictional power consumption of a friction pair of a sliding cam portion of the rotary compressor.
- a rotary compressor includes an air cylinder, a cam mechanism, a sliding vane, and a rocker block.
- a cam portion of the cam mechanism is rotatably disposed in the air cylinder, and the air cylinder is provided with a sliding vane groove.
- the sliding plate is installed in the sliding plate groove, the rocker is hinged with the tip of the sliding plate about a first axis, the first axis is parallel to the axis of the cylinder, and the rocker presses against the The outer surface of the cam portion.
- the contact stress between the tip of the sliding blade and the outer surface of the cam portion is greatly improved, the lubrication state between the sliding pair and the friction pair of the cam portion is greatly improved, and the sliding cam is greatly reduced.
- the frictional power consumption between the friction pairs also greatly improves its reliability, and the structure of the rocker is simple, the cost is low, and the effect is good.
- one of the tip of the sliding plate and the rocker is provided with an arc-shaped opening groove, and the other includes an arc-shaped hinge surface, and the hinge surface and the hinge Open slot articulated.
- the opening groove is provided at the front end of the sliding plate and is open to the compression cavity of the cylinder.
- the sliding plate is further provided with a guide groove, and the guide groove and the The open ends of the open slot are connected, and two side walls of the guide slot extend from one end connected to the side wall of the open slot to the other end in a direction away from each other;
- the rocker includes a rocker connecting portion and In the hinged surface, a width of the rocker block connection portion is smaller than a diameter of the hinged surface.
- a tip end of the sliding plate includes a sliding plate connection portion and the hinge surface, and a width of the sliding plate connection portion is smaller than a diameter of the hinge surface.
- the arc of the open groove is greater than 180 °
- the arc of the hinge surface is greater than 180 °.
- the rocker block has a pressing surface for pressing the cam portion, the pressing surface is arc-shaped, and at least a part of the pressing surface and the The outer surface of the cam portion is inscribed.
- the rocker has a pressing surface for pressing the cam portion, and the pressing surface is a flat surface.
- the rocker is made of one of steel, cast iron, plastic, alloy, and ceramic.
- the present disclosure also proposes a gas compression system having the rotary compressor according to any one of the above.
- the present disclosure also proposes a refrigeration system having the rotary compressor according to any one of the above.
- the present disclosure also proposes a heat pump system having the rotary compressor according to any one of the above.
- the gas compression system, the refrigeration system, and the heat pump system have the same advantages as the above-mentioned rotary compressor over the prior art, and will not be repeated here.
- FIG. 1 is a schematic structural diagram of a rotary compressor according to an embodiment of the present disclosure
- FIG. 2 is an end view of a rotary compressor at a cylinder according to an embodiment of the present disclosure
- FIG. 3 is a partially enlarged view at A in FIG. 2; FIG.
- FIGS. 4-7 are schematic structural diagrams of a rocker according to an embodiment of the present disclosure.
- FIGS. 8-9 are schematic structural diagrams of a sliding sheet according to an embodiment of the present disclosure.
- 10 to 13 are schematic structural diagrams of cooperation between a sliding plate and a rocker according to an embodiment of the present disclosure
- FIG. 14 is a cross-sectional view of a rotary compressor at a cylinder according to an embodiment of the present disclosure
- FIG. 15 is a sectional view at X-X in FIG. 14;
- FIG. 16 is a cross-sectional view of a rotary compressor at a cylinder according to another embodiment of the present disclosure.
- 17 is a cross-sectional view of a rotary compressor at a cylinder according to still another embodiment of the present disclosure.
- FIG. 18 is a cross-sectional view of a rotary compressor at a cylinder according to still another embodiment of the present disclosure.
- FIG. 19 is a partially enlarged view at B in FIG. 18; FIG.
- 20-21 are schematic structural diagrams of a sliding sheet according to an embodiment of the present disclosure.
- 22 to 23 are schematic structural diagrams of a secondary bearing according to an embodiment of the present disclosure.
- 24 to 33 are schematic diagrams of a connection process of a rocker block according to an embodiment of the present disclosure.
- 34 is a graph showing a relationship between COP and (r1-r2) / r2 of a rotary compressor according to an embodiment of the present disclosure
- FIG. 35 is a graph showing a relationship between COP and t2 / t1 of a rotary compressor according to an embodiment of the present disclosure.
- Cam mechanism 30 crankshaft 31, piston 32, keyway 33, key 34, boss 35,
- the following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 35.
- the rotary compressor includes a casing, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, and a slide. Tablet 40 and shaking block 50.
- the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker.
- the block 50 may be installed in a cabinet.
- the rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate.
- the main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10.
- a compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22
- the cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
- the piston 32 is sleeved outside the eccentric portion of the crankshaft 31.
- the cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31.
- the cam mechanism 30 may be integrated.
- the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13.
- the rocker 50 and the tip of the sliding blade 40 are hinged about a first axis, and the first axis is parallel to the axis of the cylinder 10.
- the rocking block 50 presses against the outer circular surface of the cam portion.
- the rocking block 50 and the outer circular surface of the cam portion slide to cooperate to form a sliding friction pair.
- leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
- One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
- the rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion.
- the width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
- the sliding plate 40 reciprocates along the sliding plate groove 13.
- the rocker 50 is always pressed against the outer surface of the cam portion (piston 32).
- the rocker 50 is opposed to the sliding plate 40 about the first axis.
- the rocker 50 swings in a direction parallel to the end face of the cylinder 10.
- the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced.
- the frictional power consumption between the friction pairs of the cam portion of the blade 40 also greatly improves its reliability, and the rocker 50 has a simple structure, low cost and good effect.
- the following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 35.
- the rotary compressor includes a casing, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, and a slide. Tablet 40 and shaking block 50.
- the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker.
- the block 50 may be installed in a cabinet.
- the rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate.
- the main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10.
- a compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22
- the cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
- the piston 32 is sleeved outside the eccentric portion of the crankshaft 31.
- the cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31.
- the cam mechanism 30 may be integrated.
- the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13.
- the rocker 50 and the tip of the sliding blade 40 are hinged about a first axis, and the first axis is parallel to the axis of the cylinder 10.
- the rocking block 50 presses against the outer circular surface of the cam portion.
- the rocking block 50 and the outer circular surface of the cam portion slide to cooperate to form a sliding friction pair.
- leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
- One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
- the rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion.
- the width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
- the sliding plate 40 reciprocates along the sliding plate groove 13.
- the rocker 50 is always pressed against the outer surface of the cam portion (piston 32).
- the rocker 50 is opposed to the sliding plate 40 about the first axis.
- the rocker 50 swings in a direction parallel to the end face of the cylinder 10.
- a self-lubricating coating is provided on at least one surface of the friction pair formed by the slider 40 and the rocker block 50 and the friction pair formed by the rocker block 50 and the outer circular surface of the cam portion.
- the surface of the slider 40 that cooperates with the rocker 50 may be provided with a self-lubricating coating, or the surface of the slider 50 that cooperates with the slide 40 may be provided with a self-lubricating coating, or the outer surface of the slider 50 and the cam portion
- the surface of the round surface is provided with a self-lubricating coating, or the outer surface of the cam portion is provided with a self-lubricating coating.
- one of the surfaces may be a self-lubricating coating, or two of the surfaces may be self-lubricating.
- both ends of the rocker 50 are provided with a self-lubricating coating, which can reduce the process of applying the self-lubricating coating and simplify the processing process.
- the material of the self-lubricating coating is at least one of Teflon, molybdenum disulfide, tungsten disulfide, polyimide, and graphite.
- the process of the self-lubricating coating is at least one of spray coating, dipping, deposition, electroplating, and coating.
- the self-lubricating coating can improve the inadequate lubrication between the friction pairs, reduce frictional power consumption, and enhance the initial running-in effect of the friction pairs, greatly reducing the failure rate of the initial operation of the rotary compressor.
- the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced.
- the frictional power consumption between the friction pairs of the cam portion of the blade 40 also greatly improves its reliability, and the self-lubricating coating is provided, which not only reduces the frictional power consumption of the rotary compressor, but also helps reduce the rotary compression.
- the initial failure rate of the machine, and the structure of the rocker block 50 is simple, the cost is low, and the effect is good.
- the following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 4, 6, 8 to 10, 12, and 14 to 35.
- the rotary compressor includes a casing, a stator 62, and a rotor. 61.
- the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker.
- the block 50 may be installed in a cabinet.
- the rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate.
- the main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10.
- a compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22
- the cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
- the piston 32 is sleeved outside the eccentric portion of the crankshaft 31.
- the cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31.
- the cam mechanism 30 may be integrated.
- the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13.
- the rocker 50 and the leading end of the sliding blade 40 are hinged about a first axis.
- the axis is parallel.
- the rocker 50 has a pressing surface 55 that presses against the outer circular surface of the cam portion, and the pressing surface 55 is inscribed with the outer circular surface of the cam portion.
- the pressing surface 55 and the outer circular surface of the cam portion are slidingly fitted to form a sliding friction pair.
- leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
- One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
- the rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion.
- the width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
- the sliding plate 40 reciprocates along the sliding plate groove 13.
- the rocker 50 is always pressed against the outer surface of the cam portion (piston 32).
- the rocker 50 is opposed to the sliding plate 40 about the first axis.
- the rocker 50 swings in a direction parallel to the end face of the cylinder 10.
- the pressing surface 55 of the rocker block 50 is arc-shaped, and the pressing surface 55 is inscribed with the outer circular surface of the cam portion, in this way, it is easy to form between the pressing surface 55 of the rocker 50 and the outer circular surface of the cam portion.
- the oil film can maintain sufficient oil film thickness, which can effectively reduce the contact area between the rocker 50 and the outer circular surface of the cam portion, thereby effectively reducing the friction loss of the friction pair.
- the pressing surface 55 is an arc surface with a radius r1, and the radius of the outer circular surface of the cam portion is r2.
- the inventors have found through a large number of experiments that, for the rotary compressor of the embodiment of the present disclosure, when satisfying: 0.01% ⁇ (r1-r2) / r2, between the pressing surface 55 of the rocker 50 and the outer circular surface of the cam portion It is easy to form an oil film, and a sufficient oil film thickness can be maintained, so that the contact area between the rocker 50 and the outer circular surface of the cam portion can be effectively reduced, thereby further reducing the friction loss of the friction pair.
- Increasing the area of the pressing surface 55 on the rocking block 50 can further reduce the surface pressure between the pressing surface 55 on the rocking block 50 and the outer circular surface of the cam portion, thereby increasing the thickness of the oil film and further reducing the rocking block.
- the contact area between the pressing surface 55 on the 50 and the outer circular surface of the cam portion reduces the friction loss of the friction pair.
- the width of the pressing surface 55 needs to be increased.
- a gap 12 needs to be opened at the corresponding position of the vane groove 13 of the cylinder 10. If the gap 12 is opened at the corresponding vane groove of the exhaust side At 13, there will be a clearance volume. After the compression, the high-pressure refrigerant will remain in the avoidance tank, occupying the internal volume of the cylinder 10 after expansion, reducing the intake air volume, and thus reducing the energy efficiency of the compressor.
- the oil film thickness reaches a certain level, which is sufficient to completely avoid metal contact between the friction pair, and then further increase the resistance.
- the width of the pressing surface 55 will increase the viscosity loss of the oil film between the friction pairs and reduce the energy efficiency of the compressor.
- the contact stress between the tip of the slider 40 and the outer surface of the cam portion is greatly improved, the lubrication state between the slider 40 and the friction pair of the cam portion is improved, and the resistance of the rocker 50
- An oil film is easily formed between the pressing surface 55 and the outer circular surface of the cam portion, and a sufficient oil film thickness can be maintained, so that the contact area between the rocker 50 and the outer circular surface of the cam portion can be effectively reduced, thereby effectively reducing the friction. Friction loss of the pair.
- the thickness of the slider 40 is t1
- the width of the rocker 50 at the abutting surface 55 is t2.
- the width of the end of the rocker 50 that is in contact with the outer circular surface of the cam portion is t2.
- the compression The machine has a large COP.
- the following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 4, 6, 8 to 10, 12, and 14 to 35.
- the rotary compressor includes a casing, a stator 62, and a rotor. 61.
- the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker.
- the block 50 may be installed in a cabinet.
- the rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate.
- the main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10.
- a compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22
- the cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
- the piston 32 is sleeved outside the eccentric portion of the crankshaft 31.
- the cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31.
- the cam mechanism 30 may be integrated.
- the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13.
- one of the sliding blade 40 and the rocker 50 is provided with an arc.
- the other one of the open slot 41, the sliding plate 40 and the rocker 50 includes an arc-shaped hinge surface 52.
- the hinge surface 52 and the open slot 41 are hinged about a first axis, and the first axis is parallel to the axis of the cylinder 10. 50 presses against the outer circular surface of the cam portion.
- the rocker 50 and the outer circular surface of the cam portion slide to cooperate to form a sliding friction pair.
- the tip of the sliding plate 40 is provided with an arc-shaped opening groove 41
- the rocking block 50 includes an arc-shaped hinge surface 52 and the rocking block 50. It may include a cylindrical or fan-shaped hinge joint, the hinge surface 52 is a part of the peripheral wall of the hinge joint, and the hinge joint is hinged with the opening slot 41 at the front end of the sliding plate 40.
- the tip of the sliding plate 40 is provided with an arc-shaped hinge surface 52
- the rocking block 50 includes an arc-shaped hinge surface 52 and the slider 40. It may include a cylindrical or fan-shaped hinge joint, the hinge surface 52 is a part of the peripheral wall of the hinge joint, and the hinge joint is hinged with the opening groove 41 of the rocker 50.
- leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
- One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
- the rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion.
- the width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
- the sliding plate 40 reciprocates along the sliding plate groove 13.
- the rocker 50 is always pressed against the outer surface of the cam portion (piston 32).
- the rocker 50 is opposed to the sliding plate 40 about the first axis.
- the rocker 50 swings in a direction parallel to the end face of the cylinder 10.
- the radius of the hinge surface 52 is r3, and the radius of the opening groove 41 is r4.
- the inventor has found through a large number of experiments that, for the rotary compressor of the embodiment of the present disclosure, (r4-r3) / r3 is too small, and the rocker 50 and the cam portion The gap between the outer circular surfaces is too small, and it is difficult for the lubricant to enter the friction pair through this gap to produce an oil film, which adversely affects the COP; when (r4-r3) / r3 is too large, the bearing capacity of the oil film on the friction pair decreases, and Will cause direct contact of the friction pair, which will adversely affect the COP.
- the stress of the tip of the sliding plate 40 contacting the outer surface of the cam portion is greatly improved, and the lubrication state between the sliding plate 40 and the friction pair of the cam portion is improved.
- An oil film is easily formed between the pieces 40, and a sufficient oil film thickness can be maintained, so that the contact area between the rocker 50 and the sliding plate 40 can be effectively reduced, and the friction loss of the friction pair can be effectively reduced.
- the following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 35.
- the rotary compressor includes a casing, a stator 62, a rotor 61, a crankshaft 31, a piston 32, a cylinder 10, a main bearing 21, and a sub-bearing 22. , ⁇ ⁇ 40 ⁇ Rocker 50.
- the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a crankshaft 31, a piston 32, a cylinder 10, a main bearing 21, a sub-bearing 22, and a sliding plate 40.
- the swing block 50 may be installed in the cabinet.
- the rotor 61 is connected to the crankshaft 31 for driving the crankshaft 31 to rotate.
- the main bearing 21 and the auxiliary bearing 22 are provided on the upper and lower surfaces of the cylinder 10, the cylinder 10, the main bearing 21, and the auxiliary bearing, respectively.
- a compression cavity is defined between 22, the piston 32 is sleeved outside the eccentric part of the crankshaft 31, the piston 32 is rotatably disposed in the cylinder 10, and the piston 32 is rotatably fitted in the compression cavity under the driving of the crankshaft 31.
- the air cylinder 10 is provided with a sliding blade groove 13, and a sliding blade 40 is installed in the sliding blade groove 13.
- the tip of the rocker 50 and the sliding blade 40 is hinged about a first axis.
- the axis of the cylinder 10 is parallel, and the rocker 50 presses against the outer surface of the piston 32.
- the rocker 50 and the outer surface of the piston 32 slide to cooperate to form a sliding friction pair.
- leading end of the sliding plate 40 refers to an end of the sliding plate 40 protruding into the compression chamber near the outer circular surface of the piston 32.
- One end of the rocker block 50 abuts the front end of the sliding plate 40, and the other end of the rocker block 50 abuts the outer circular surface of the piston 32.
- the rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion. The width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
- the sliding plate 40 reciprocates along the sliding plate groove 13.
- the rocking block 50 always presses against the outer surface of the piston 32.
- the rocking block 50 swings relative to the sliding plate 40 about the first axis. 50 swings in a direction parallel to the end face of the cylinder 10.
- a locking structure is provided between the eccentric portion of the crankshaft 31 and the piston 32.
- the locking structure is used to limit the circumferential relative movement between the crankshaft 31 and the piston 32, thereby avoiding the eccentricity of the crankshaft 31. Friction loss occurs between the portion and the piston 32.
- the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced.
- the frictional power consumption between the friction pair of the cam portion of the blade 40 and the friction loss between the eccentric portion of the crankshaft 31 and the piston 32 can be effectively reduced.
- the latching structure can be in a variety of structural forms.
- the latching structure includes a boss 35 that extends into the groove, one of the inner peripheral wall of the piston 32 and the outer peripheral wall of the eccentric portion of the crankshaft 31 is provided with a groove, and the inner peripheral wall of the piston 32 and the crankshaft The other of the outer peripheral walls of the eccentric portion of 31 is provided with a boss 35.
- a boss 35 is provided on the inner peripheral wall of the piston 32, and a groove is provided on the outer peripheral wall of the eccentric portion of the crankshaft 31.
- the boss 35 protrudes into the groove, and the boss 35 and the groove can be fitted with a clearance.
- the inner peripheral wall of the piston 32 is provided with a groove
- the outer peripheral wall of the eccentric portion of the crankshaft 31 is provided with a boss 35
- the boss 35 projects into the groove
- the boss 35 and the groove can be fitted with a clearance.
- the latching structure includes a key slot 33 and a key 34.
- the key 34 is mounted on the key slot 33.
- the key slot 33 is provided on the outer peripheral wall of the eccentric portion of the crankshaft 31 and the inner peripheral wall of the piston 32.
- the key groove 33 and the key 34 are more manufacturable.
- the key 34 may be a rectangular parallelepiped, and the cross section of the key 34 may be a square to facilitate installation.
- At least one of the key groove 33 in the piston 32 and the crankshaft 31 is a blind hole.
- at least one of the key groove 33 in the piston 32 and the key groove 33 in the crank shaft 31 is a blind hole
- the distance from the lower end of the blind hole portion of the key groove 33 to the lower end surface of the piston 32 is h1, which satisfies: h1 ⁇ 1 mm.
- the upper end face of the key 34 is lower than the upper end face of the piston 32, and the distance between the upper end face of the key 34 and the upper end face of the piston 32 is h1, which satisfies: h1 ⁇ 0.005 mm, and further, h1 ⁇ 0.02 mm .
- h1 ⁇ 0.005 mm which satisfies: h1 ⁇ 0.005 mm, and further, h1 ⁇ 0.02 mm .
- the maximum distance between the key groove 33 and the main axis of the crankshaft 31 is L1
- L1 is the distance from the farthest point of the key groove 33 relative to the main axis of the crankshaft 31 to the main axis of the crankshaft 31.
- the main bearing 21 The closest projection 11 of the exhaust hole on the end face of the cylinder 10 to the major axis of the crankshaft 31 is L2, and L2 is the projection 11 of the exhaust hole on the end face of the cylinder 10 of the main bearing 21 relative to the main axis of the crankshaft 31
- L2-L1 ⁇ 0.2mm is the distance from the nearest point to the main shaft axis of the crankshaft 31 satisfies: L2-L1 ⁇ 0.2mm.
- the key groove 33 and the key 34 have a clearance fit, and the total gap between the key groove 33 and the key 34 in the radial direction of the piston 32 is S1, and the total gap between the eccentric portion of the crankshaft 31 and the piston 32 is S2, which satisfies the relationship S1> S2.
- the following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 35.
- the rotary compressor includes a casing, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, and a slide. Tablet 40 and shaking block 50.
- the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker.
- the block 50 may be installed in a cabinet.
- the rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate.
- the main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10.
- a compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22
- the cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
- the piston 32 is sleeved outside the eccentric portion of the crankshaft 31, and the cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31.
- the cam mechanism 30 may be integrated.
- the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13.
- the rocker 50 and the tip of the sliding blade 40 are hinged about a first axis.
- the axis is parallel, and the rocker 50 presses against the outer surface of the cam portion.
- the rocker 50 and the outer surface of the cam portion slide to form a sliding friction pair.
- leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
- One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
- the rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion.
- the width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
- the sliding plate 40 reciprocates along the sliding plate groove 13.
- the rocker 50 is always pressed against the outer surface of the cam portion (piston 32).
- the rocker 50 is opposed to the sliding plate 40 about the first axis.
- the rocker 50 swings in a direction parallel to the end face of the cylinder 10.
- the sliding plate 40 is provided with a guide groove 43 on a side parallel to the end surface of the cylinder 10.
- the guide groove 43 is a sink groove or a through groove.
- the guide groove 43 extends to the front end of the sliding plate 40.
- the front end of the sliding plate 40 is provided with The arc-shaped opening groove 41
- the rocker 50 includes an arc-shaped hinge surface 52
- the hinge surface 52 is hinged with the opening groove 41
- the deflection groove 43 communicates with the opening groove 41
- one of the main bearing 21 and the auxiliary bearing 22 is provided with
- the oil passage 23, the oil supply passage 23 and the flow guide groove 43 penetrate through at least a part of the time during the movement of the sliding plate 40.
- a lubricating oil channel is formed when the oil supply channel 23 and the guide groove 43 communicate with each other. Under high pressure, the lubricating oil flows from the oil supply channel 23 into the guide groove 43 on the side of the leading end of the sliding plate 40 for the sliding plate 40. Lubrication between the tip and the rocker 50. The reliability of the rocker block 50 and the sliding plate 40 is improved, at the same time the friction area between the sliding plate 40 and the bearing is reduced, the frictional power consumption is reduced, and the performance of the compressor is effectively improved.
- the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced.
- the frictional power consumption between the friction pairs of the cam portion of the blade 40 also greatly improves its reliability, and lubricating oil is introduced between the slider 40 and the rocker 50 to improve the reliability of the rocker 50 and the slider 40.
- the friction area between the sliding plate 40 and the bearing is reduced, and frictional power consumption is reduced.
- the projection of the guide groove 43 on the plane where the end surface of the cylinder 10 is located is fan-shaped, the guide groove 43 is fan-shaped, and the arc of the guide groove 43 is greater than 180 °.
- the projection of the guide groove 43 on the plane where the end surface of the cylinder 10 is located is an oval
- the guide groove 43 is an oval
- the guide groove 43 includes an elongated section and a semicircular section.
- One end of the long section extends to the front end of the sliding plate 40.
- one end of the long section extends to communicate with the opening groove 41 on the sliding plate 40, and the other end of the long section is connected to the semi-circular section.
- the oblong guide groove 43 penetrates the oil supply passage 23 more easily during the movement of the sliding plate 40, or the oblong guide groove 43 penetrates the oil supply passage 23 longer during the movement of the slide 40.
- the minimum distance between the fuel supply channel 23 and the center of the cylinder 10 is L4, and L4 is the distance from the closest point of the fuel supply channel 23 to the center of the cylinder 10 to the center of the cylinder 10, which meets: D / 2 ⁇ L4 ⁇ L3. In this way, it is possible to ensure that the flow guide groove 43 has a chance to penetrate the oil supply channel 23 during the movement of the sliding plate 40.
- an end of the oil supply channel 23 facing away from the flow guide groove 43 penetrates the oil pool at the outer diameter of the main bearing 21 or the auxiliary bearing 22, and the oil supply channel 23 may be elongated.
- the oil supply passage 23 penetrates the other surface in the thickness direction of the main bearing 21 or the auxiliary bearing 22, and the oil supply passage 23 may penetrate the main bearing 21 or the auxiliary bearing 22 in the axial direction.
- the oil supply channel 23 is provided on the auxiliary bearing 22, and a side of the sliding plate 40 facing the auxiliary bearing 22 is provided with a guide groove 43.
- the following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 33.
- the rotary compressor includes a casing, a stator 62, a rotor 61, a crankshaft 31, a piston 32, a cylinder 10, a main bearing 21, and a sub-bearing 22. , ⁇ ⁇ 40 ⁇ Rocker 50.
- the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a crankshaft 31, a piston 32, a cylinder 10, a main bearing 21, a sub-bearing 22, and a sliding plate 40.
- the swing block 50 may be installed in the cabinet.
- the rotor 61 is connected to the crankshaft 31 and is used to drive the crankshaft 31 to rotate.
- the main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10, and the cylinder 10, the main bearing 21 and the auxiliary bearing A compression cavity is defined between 22, the piston 32 is sleeved outside the eccentric part of the crankshaft 31, the piston 32 is rotatably disposed in the cylinder 10, and the piston 32 is rotatably fitted in the compression cavity under the driving of the crankshaft 31.
- the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13.
- the rocker 50 and the tip of the sliding blade 40 are hinged about a first axis, and the first axis is parallel to the axis of the cylinder 10
- the rocking block 50 presses against the outer circular surface of the cam portion.
- the rocking block 50 and the outer circular surface of the cam portion slide to cooperate to form a sliding friction pair.
- leading end of the sliding plate 40 refers to an end of the sliding plate 40 protruding into the compression chamber near the outer circular surface of the piston 32.
- One end of the rocker block 50 abuts the front end of the sliding plate 40, and the other end of the rocker block 50 abuts the outer circular surface of the piston 32.
- the rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion. The width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
- the sliding plate 40 reciprocates along the sliding plate groove 13.
- the rocking block 50 always presses against the outer surface of the piston 32.
- the rocking block 50 swings relative to the sliding plate 40 about the first axis. 50 swings in a direction parallel to the end face of the cylinder 10.
- the piston 32 may be made of plastic or graphite.
- the piston 32 is made of one of polyphenylene sulfide, liquid crystal polymer, polyether ether ketone, ABS engineering plastic, and Teflon.
- the sliding plate 40 may be made of one of ceramic, aluminum-silicon alloy, light steel, and Teflon.
- the inventor has found through a large number of experiments that by adding the above-mentioned rocker 50, the stress between the tip of the sliding plate 40 and the piston 32 can be reduced from several hundred megapascals to several megapascals. The stress on the tip of the sheet 40 and the side of the slider 40 is reduced.
- the wear between the sliding plate 40 and the piston 32 is greatly reduced, which can reduce the input force of the compressor, and the wear resistance, rigidity, and processing accuracy requirements of the sliding plate 40 and the piston 32 are reduced, thereby widening the selection criteria of the material of the piston 32.
- the rotary compressor in the embodiment of the present disclosure reduces the requirements on the wear resistance, rigidity, and processing accuracy of the sliding plate 40 and the piston 32, so that the plastic piston 32 can be freed from restrictions.
- the common raw material of the piston 32 is nickel-chromium-molybdenum cast iron (FC300) with a density of 7.3 g / cm3, respectively; and the density of the plastic is about 1 to 2 g / cm3.
- FC300 nickel-chromium-molybdenum cast iron
- FC300 nickel-chromium-molybdenum cast iron
- FC300 nickel-chromium-molybdenum cast iron
- the density of the plastic is about 1 to 2 g / cm3.
- the sliding plate 40 is reduced correspondingly after weight reduction, and the input force is also reduced.
- the contact stress between the piston 32 and the sliding plate 40 is reduced, so that the material selection of the piston 32 and the sliding plate 40 is more abundant.
- materials that cannot be used can be applied for the piston 32 and the sliding plate 40, the use of the above materials can reduce the weight of the piston 32 and the sliding plate 40 and realize a lightweight design.
- the wear between the sliding plate 40 and the piston 32 is greatly reduced, which can reduce the input force of the rotary compressor, and
- the sliding plate 40 and the piston 32 have reduced requirements for wear resistance, rigidity, and processing accuracy, thereby broadening the selection criteria for the material of the piston 32.
- the piston 32 and the weight are reduced.
- the rotation speed of the piston 32 will increase, and the relative speed between the piston 32 and the rocker 50 will decrease, resulting in a decrease in the input force.
- the balance weight will also correspond. The weight is reduced, thereby further reducing the input force.
- the piston 32 and the sliding plate 40 are used as moving parts, and the replacement of the lightweight material can also effectively reduce the input force, thereby improving the energy efficiency of the compressor.
- the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced.
- the frictional power consumption between the friction pairs of the cam portion of the plate 40 and the material selection criteria of the piston 32 and the sliding plate 40 is widened.
- the rotary compressor has a high level of weight reduction and high energy efficiency.
- the following describes a rotary compressor according to an embodiment of the present disclosure with reference to FIGS. 1 to 35.
- the rotary compressor includes a casing, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, and a slide. Tablet 40 and shaking block 50.
- the casing may include a casing 71, an upper casing 72, a lower casing 73, a stator 62, a rotor 61, a cam mechanism 30, a cylinder 10, a main bearing 21, a sub-bearing 22, a sliding plate 40 and a rocker.
- the block 50 may be installed in a cabinet.
- the rotor 61 is connected to the cam mechanism 30 for driving the cam mechanism 30 to rotate.
- the main bearing 21 and the auxiliary bearing 22 are respectively provided on the upper and lower surfaces of the cylinder 10.
- a compression chamber is defined between the cylinder 10, the main bearing 21 and the auxiliary bearing 22
- the cam portion of the cam mechanism 30 is rotatably provided in the cylinder 10.
- the piston 32 is sleeved outside the eccentric portion of the crankshaft 31.
- the cam portion of the cam mechanism 30 includes a piston 32, and the piston 32 is rotatably provided at In the cylinder 10, the piston 32 is rotatably fitted in the compression chamber under the driving of the crankshaft 31.
- the cam mechanism 30 may be integrated.
- the cylinder 10 is provided with a sliding blade groove 13, and the sliding blade 40 is installed in the sliding blade groove 13.
- the rocker 50 and the tip of the sliding blade 40 are hinged about a first axis, and the first axis is parallel to the axis of the cylinder 10.
- the rocking block 50 presses against the outer circular surface of the cam portion.
- the rocking block 50 and the outer circular surface of the cam portion slide to cooperate to form a sliding friction pair.
- leading end of the sliding plate 40 refers to the end of the sliding plate 40 that extends into the compression chamber and is close to the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
- One end of the rocker block 50 abuts with the front end of the slider 40, and the other end of the rocker block 50 abuts against the outer circular surface of the cam portion (piston 32) of the cam mechanism 30.
- the rocker 50 has a pressing surface 55 that presses the outer circular surface of the cam portion.
- the width of the pressing surface 55 in the circumferential direction of the outer circular surface of the cam portion is larger than the width of the leading end of the slider 40.
- the rocker 50 includes a first sub-rocker 51 and a second sub-rocker 54 which are connected, the first sub-rocker 51 and the tip of the slider 40 are hinged about a first axis, and the second sub-rocker The rocker 54 presses against the outer circular surface of the cam portion.
- the first sub-rocker 51 and the second sub-rocker 54 may be connected by welding.
- the first sub-rocker 51 and the second sub-rocker 54 are welded by laser welding, resistance welding, or brazing in a furnace.
- the first sub-rocker 51 and the second sub-rocker 54 are made of one of steel, cast iron or alloy for welding.
- the rocker 50 has two mating surfaces that need to be processed. These two mating surfaces are respectively used to form a friction pair with the sliding plate 40 and the cam portion. It is 2 sub-components for easy processing.
- the sliding plate 40 reciprocates along the sliding plate groove 13.
- the rocker 50 is always pressed against the outer surface of the cam portion (piston 32).
- the rocker 50 is opposed to the sliding plate 40 about the first axis.
- the rocker 50 swings in a direction parallel to the end face of the cylinder 10.
- the contact stress between the tip of the sliding plate 40 and the outer circular surface of the cam portion is greatly improved, the lubrication state between the sliding plate 40 and the friction pair of the cam portion is greatly improved, and the sliding is greatly reduced.
- the frictional power consumption between the friction pairs of the cam portion of the blade 40 also greatly improves its reliability, and the structure of the rocker block 50 is simple, easy to process, low in cost, and good in effect.
- an arc-shaped opening groove 41 is provided at the front end of the sliding plate 40.
- the first sub rocker 51 has an arc-shaped hinge surface 52, and the hinge surface 52 presses against the wall surface of the opening groove 41, as shown in FIG. 24-
- the first sub-rocker 51 may be a cylinder, or at least a part of the outer peripheral surface of the first sub-rocker 51 is arc-shaped,
- the second sub-rocker 54 has an arc-shaped pressing surface 55, and at least a portion of the pressing surface 55 is inscribed with an outer circular surface of the cam portion. As shown in FIG. 24-33, the pressing surface 55 of the second sub rocker 54 is a part of the outer peripheral wall of the cylinder.
- the first sub-rocker 51 has a first welding surface 53, and the first welding surface 53 is arc-shaped.
- the first sub rocker 51 has a first welding surface 53, and the first welding surface 53 is planar.
- the first sub-rocker 51 has a first welding surface 53, and the first welding surface 53 is a polygonal line shape.
- the first welding surface 53 includes three consecutive sections and two adjacent sections. Between vertical.
- the second sub-rocker 54 has a second welding surface 57, and the second welding surface 57 is arc-shaped.
- the second sub-rocker 54 has a second welding surface 57, and the second welding surface 57 is planar.
- the second sub-rocker 54 has a second welding surface 57 which is a polygonal line shape.
- the second welding surface 57 includes three consecutively connected segments and two adjacent segments. Between vertical.
- the above-mentioned first embodiment to eighth embodiment may further include the following technical features to form a new embodiment without conflict.
- one of the front end of the sliding plate 40 and the rocker block 50 is provided with an arc-shaped opening groove 41, and the other includes an arc-shaped hinge surface 52, and the hinge surface 52 is hinged with the opening groove 41.
- an arc-shaped opening groove 41 is provided at the tip of the sliding plate 40.
- the opening groove 41 opens toward the compression cavity of the cylinder 10, and the sliding plate 40
- a guide groove 42 is also provided.
- the guide groove 42 is connected to the open end of the opening groove 41.
- the two side walls of the guide groove 42 extend from one end connected to the side wall of the opening groove 41 to the other end in a direction away from each other.
- 50 includes a rocker connecting portion 56 and an arc-shaped hinge surface 52.
- the rocker 50 may include a cylindrical or fan-shaped hinge joint.
- the hinge surface 52 is a part of the peripheral wall of the hinge joint. 41 hinged, the width of the rocker connecting portion 56 is smaller than the diameter of the hinged surface 52.
- the cooperation of the guide groove 42 and the rocker connecting portion 56 can prevent the rocker 50 from interfering with the air cylinder 10 when the rocker 50 swings.
- the arc of the opening groove 41 is greater than 180 °
- the arc of the hinge surface 52 is greater than 180 °
- the arc of the hinge surface 52 is greater than the arc of the opening groove 41. This can prevent the sliding plate 40 from detaching from the rocker 50.
- the tip end of the slider 40 is provided with an arc-shaped hinge surface 52, and the tip of the slider 40 includes a slider connection portion 46 and a hinge surface. 52.
- the width of the slider connection portion 46 is smaller than the diameter of the hinge surface 52.
- the rocker 50 includes an arc-shaped opening groove 41.
- the slider 40 may include a cylindrical or fan-shaped hinge joint, and the hinge surface 52 is part of the hinge joint.
- the peripheral wall and the hinge joint are hinged with the opening groove 41 of the rocker 50.
- the vane connecting portion 46 can prevent the rocker 50 from interfering with the air cylinder 10 when the rocker 50 swings.
- the arc of the opening groove 41 is greater than 180 °
- the arc of the hinge surface 52 is greater than 180 °
- the arc of the hinge surface 52 is greater than the arc of the opening groove 41. This can prevent the sliding plate 40 from detaching from the rocker 50.
- the rocker 50 has a pressing surface 55 for pressing the cam portion, the pressing surface 55 is arc-shaped, and at least part of the pressing surface 55 Inscribed with the outer circular surface of the cam portion. In this way, the contact between the sliding plate 40 and the cam portion is changed from the original inscribed contact to the inscribed contact, the frictional power consumption is effectively reduced, and the leakage of cold between the sliding plate 40 and the piston 32 is also reduced.
- the rocker 50 has a pressing surface 55 for pressing the cam portion, and the pressing surface 55 is a flat surface. In this way, the rocker 50 is easy to process, and compared with the needle roller structure in the related art, the contact stress can also be greatly reduced.
- the rocker 50 may be made of one of steel, cast iron, plastic, alloy, and ceramic.
- one end of the sliding blade groove 13 connected to the compression chamber of the air cylinder 10 includes an open-type notch 12. In this way, the sliding blade groove 13 and the rocker 50 can be prevented from interfering with each other.
- the present disclosure also discloses a gas compression system.
- the gas compression system of the present disclosure includes the rotary compressor of any one of the above embodiments. According to the gas compression system of the embodiment of the present disclosure, the rotary compressor has high energy efficiency and is not easy to wear.
- the present disclosure also discloses a refrigeration system.
- the refrigeration system of the present disclosure includes a rotary compressor of any one of the above embodiments.
- the rotary compressor has high energy efficiency and is not easy to wear.
- the present disclosure also discloses a heat pump system.
- the heat pump system of the present disclosure includes the rotary compressor of any one of the above embodiments. According to the heat pump system of the embodiment of the present disclosure, the rotary compressor has high energy efficiency and is not easy to wear.
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Abstract
Description
Claims (11)
- 一种旋转式压缩机,其特征在于,包括:气缸、凸轮机构、滑片和摇块,所述凸轮机构的凸轮部可旋转地设在所述气缸内,所述气缸设有滑片槽,所述滑片安装于所述滑片槽,所述摇块与所述滑片的先端绕第一轴线铰接,所述第一轴线与所述气缸的轴线平行,所述摇块抵压所述凸轮部的外圆面。A rotary compressor is characterized by comprising a cylinder, a cam mechanism, a sliding vane and a rocker block, a cam portion of the cam mechanism is rotatably provided in the cylinder, and the cylinder is provided with a sliding vane groove. The sliding plate is installed in the sliding plate groove, the rocker is hinged with the tip of the sliding plate about a first axis, the first axis is parallel to the axis of the cylinder, and the rocker presses against the The outer surface of the cam portion.
- 根据权利要求1所述的旋转式压缩机,其特征在于,所述滑片的先端与所述摇块中的一个设有弧形的开口槽,另一个包括弧形的铰接面,所述铰接面与所述开口槽铰接。The rotary compressor according to claim 1, wherein one of the tip of the sliding plate and the rocker is provided with an arc-shaped opening groove, and the other includes an arc-shaped hinge surface, and the hinge The surface is hinged with the open slot.
- 根据权利要求2所述的旋转式压缩机,其特征在于,所述开口槽设在所述滑片的先端,且朝所述气缸的压缩腔敞开,所述滑片还设有导向槽,所述导向槽与所述开口槽的开口端相连,所述导向槽的两个侧壁从与所述开口槽的侧壁相连的一端到另一端向背离彼此的方向延伸;The rotary compressor according to claim 2, wherein the opening groove is provided at the front end of the sliding vane and is open to the compression cavity of the cylinder, and the sliding vane is further provided with a guide groove. The guide groove is connected to the open end of the opening groove, and two side walls of the guide groove extend from one end connected to the side wall of the opening groove to the other end in a direction away from each other;所述摇块包括摇块连接部和所述铰接面,所述摇块连接部的宽度小于所述铰接面的直径。The rocker block includes a rocker block connecting portion and the hinge surface, and a width of the rocker block connecting portion is smaller than a diameter of the hinge surface.
- 根据权利要求2或3所述的旋转式压缩机,其特征在于,所述滑片的先端包括滑片连接部和所述铰接面,所述滑片连接部的宽度小于所述铰接面的直径。The rotary compressor according to claim 2 or 3, wherein a tip of the sliding plate includes a sliding plate connection portion and the hinge surface, and a width of the sliding plate connection portion is smaller than a diameter of the hinge surface. .
- 根据权利要求2-4中任一项所述的旋转式压缩机,其特征在于,所述开口槽的弧度大于180°,所述铰接面的弧度大于180°。The rotary compressor according to any one of claims 2-4, wherein the arc of the opening groove is greater than 180 °, and the arc of the hinge surface is greater than 180 °.
- 根据权利要求1-5中任一项所述的旋转式压缩机,其特征在于,所述摇块具有用于抵压所述凸轮部的抵压面,所述抵压面为弧形,且所述抵压面的至少部分与所述凸轮部的外圆面内切。The rotary compressor according to any one of claims 1 to 5, wherein the rocker has a pressing surface for pressing the cam portion, the pressing surface is arc-shaped, and At least a part of the pressing surface is inscribed with an outer circular surface of the cam portion.
- 根据权利要求1-6中任一项所述的旋转式压缩机,其特征在于,所述摇块具有用于抵压所述凸轮部的抵压面,所述抵压面为平面。The rotary compressor according to any one of claims 1-6, wherein the rocker has a pressing surface for pressing the cam portion, and the pressing surface is a flat surface.
- 根据权利要求1-7中任一项所述的旋转式压缩机,其特征在于,所述摇块由钢、铸铁、塑料、合金、陶瓷中的一种材料制成。The rotary compressor according to any one of claims 1 to 7, wherein the rocker is made of one of steel, cast iron, plastic, alloy, and ceramic.
- 一种气体压缩系统,其特征在于,具有如权利要求1-8中任一项所述的旋转式压缩机。A gas compression system comprising the rotary compressor according to any one of claims 1-8.
- 一种制冷系统,其特征在于,具有如权利要求1-8中任一项所述的旋转式压缩机。A refrigeration system comprising the rotary compressor according to any one of claims 1-8.
- 一种热泵系统,其特征在于,具有如权利要求1-8中任一项所述的旋转式压缩机。A heat pump system comprising the rotary compressor according to any one of claims 1-8.
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CN201810557430.1 | 2018-06-01 | ||
CN201810557430.1A CN108757457B (en) | 2018-06-01 | 2018-06-01 | Rotary compressor, gas compression system, refrigeration system and heat pump system |
CN201820852311.4U CN208416931U (en) | 2018-06-01 | 2018-06-01 | Rotary compressor, gas compression system, refrigeration system and heat pump system |
CN201820852311.4 | 2018-06-01 |
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CN108757459A (en) * | 2018-06-01 | 2018-11-06 | 广东美芝精密制造有限公司 | Rotary compressor, gas compression system, refrigeration system and heat pump system |
CN108757458A (en) * | 2018-06-01 | 2018-11-06 | 广东美芝精密制造有限公司 | Rotary compressor, gas compression system, refrigeration system and heat pump system |
CN108825498A (en) * | 2018-06-01 | 2018-11-16 | 广东美芝精密制造有限公司 | Rotary compressor, gas compression system, refrigeration system and heat pump system |
CN108825497A (en) * | 2018-06-01 | 2018-11-16 | 广东美芝精密制造有限公司 | Rotary compressor, gas compression system, refrigeration system and heat pump system |
CN208268063U (en) * | 2018-06-01 | 2018-12-21 | 广东美芝精密制造有限公司 | Rotary compressor, gas compression system, refrigeration system and heat pump system |
CN208416930U (en) * | 2018-06-01 | 2019-01-22 | 广东美芝精密制造有限公司 | Rotary compressor, gas compression system, refrigeration system and heat pump system |
CN208416932U (en) * | 2018-06-01 | 2019-01-22 | 广东美芝精密制造有限公司 | Rotary compressor, gas compression system, refrigeration system and heat pump system |
CN208416933U (en) * | 2018-06-01 | 2019-01-22 | 广东美芝精密制造有限公司 | Rotary compressor, gas compression system, refrigeration system and heat pump system |
CN208416929U (en) * | 2018-06-01 | 2019-01-22 | 广东美芝精密制造有限公司 | Rotary compressor, gas compression system, refrigeration system and heat pump system |
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