WO2019222886A1 - Plate manufacturing and rolling integrated machine - Google Patents

Plate manufacturing and rolling integrated machine Download PDF

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Publication number
WO2019222886A1
WO2019222886A1 PCT/CN2018/087704 CN2018087704W WO2019222886A1 WO 2019222886 A1 WO2019222886 A1 WO 2019222886A1 CN 2018087704 W CN2018087704 W CN 2018087704W WO 2019222886 A1 WO2019222886 A1 WO 2019222886A1
Authority
WO
WIPO (PCT)
Prior art keywords
component
moving
tape
winding
plate
Prior art date
Application number
PCT/CN2018/087704
Other languages
French (fr)
Chinese (zh)
Inventor
吴泽喜
刘一勇
呙德红
Original Assignee
深圳市诚捷智能装备股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市诚捷智能装备股份有限公司 filed Critical 深圳市诚捷智能装备股份有限公司
Priority to CN201880000433.3A priority Critical patent/CN109075313B/en
Priority to PCT/CN2018/087704 priority patent/WO2019222886A1/en
Publication of WO2019222886A1 publication Critical patent/WO2019222886A1/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/04Processes of manufacture in general
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • H01M10/0587Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present application relates to the technical field of cell production equipment, and in particular, to an integrated tablet winding machine.
  • Lithium-ion batteries are widely used because of their advantages such as high energy, long service life, high rated voltage, and environmental protection without pollution.
  • the production process of lithium-ion batteries the production of battery cells is divided into a manufacturing process and a winding process.
  • the tabs are welded to the pole strips, and the pole strips are welded to the pole strips.
  • Glue and then the processed pole piece and the separator are wound by a winding process.
  • the sheet making process and the winding process are performed separately, that is, the sheet making machine and the winding machine are two independent devices, and the pole pieces and tapes after the production are manually transferred to the winding machine. Re-production can complete the winding of the entire cell, and the degree of automation is not very high.
  • the technical solution provided by the embodiments of the present application is to provide a tablet winding all-in-one machine, which aims to provide a manufacturing device that continuously completes the cell sheet manufacturing process and the cell winding process.
  • the film making and winding integrated machine proposed in this application includes a chassis, a controller, and two sets of diaphragm unwinding devices, two sets of film making devices, and a winding device electrically connected to the controller.
  • the unwinding device, the film-making device and the winding device are arranged on the casing; any one of the diaphragm unwinding devices includes two sets of diaphragm unwinding mechanisms and an automatic belt receiving mechanism.
  • any one of the film making devices includes two sets of pole film unwinding mechanisms, an automatic tape connection mechanism, and multiple groups.
  • Tab welding mechanism and multiple sets of butt welding mechanisms Multiple sets of this piece of welding mechanisms are simultaneously welding the tabs provided by the pole piece unwinding mechanism, and multiple sets of this pair of welding mechanisms are used to weld the tabs simultaneously.
  • the rear pole piece tape is glued, and the automatic tape connection mechanism is used to connect the first part of the pole piece unwinding mechanism with the first part of the pole piece unwinding mechanism and the tail of the other pole piece unwinding mechanism.
  • the winding device includes a winding station, The glue station and the unloading station, the pole piece tape provided by the film making device and the diaphragm strip provided by the diaphragm unwinding device are sequentially wound through the winding station, the gluing station and the discharging station. Procedure.
  • the sheet making and winding machine further includes a post-processing device, which is installed on the chassis and is located at the side of the unloading station, for processing the cells wound by the winding device.
  • the post-processing device includes a reclaiming mechanism, a conveyor belt, and a plurality of sets of ironing mechanisms arranged on the side of the conveyor belt.
  • the reclaiming mechanism includes a first reclaiming component, a second reclaiming component, and a battery storage component.
  • a pick-up assembly is used to transfer the battery cells at the unloading station to the cell storage assembly, and the second pick-up assembly is used to transfer the battery cells on the cell storage assembly to the conveyor belt;
  • the first The two feeding components include a first mounting plate, a claw forward device, a claw moving block, a claw downward device, and at least two claw opening and closing cylinders.
  • the first mounting plate is fixed on the chassis, and the claws
  • the forward movement device is fixed on the first mounting plate, and the moving end of the paw forward movement device is fixedly connected to the paw moving block.
  • the paw forward movement device can drive the paw moving block on the first mounting plate.
  • the paw moving device is fixed on the paw moving block, the The moving end of the jaw moving device is fixedly connected to the pawl opening and closing cylinder, and the pawl moving device can drive the pawl opening and closing cylinder to reciprocate;
  • the battery storage component is arranged on the side of the unloading station,
  • the battery cells clamped from the unloading station for temporarily storing the first reclaiming component include a second mounting plate, a battery cell temporary storage board, a battery cell top device, a battery cell moving device, and a battery cell moving board.
  • the second mounting plate is fixed on the chassis, the cell top device and the cell temporary storage plate are fixed on the second mounting plate.
  • the cell temporary storage plate is provided with a plurality of pairs of storage slots, and the cell is moved. There are multiple moving grooves on the board. The number of pairs of storage grooves is larger than the number of the pawl opening and closing cylinders. The number of the moving grooves is greater than or equal to the number of the pawl opening and closing cylinders.
  • the mobile end is fixedly connected with the cell moving device, the mobile end of the cell moving device is fixedly connected with the cell moving board, and the cell top device can drive the cell moving board to be lifted upward by the cell moving device
  • the battery cell temporarily stores the battery cell on the board, and the battery cell moving device can drive the battery cell. Movement of the core is transferred to the cell plate below the opening and closing of the gripper cylinder.
  • the second picking assembly includes two claw opening and closing cylinders, four pairs of storage slots are provided on the battery cell temporary storage plate, and three moving slots are provided on the battery core moving plate.
  • the automatic belt connection mechanism includes a belt connection mechanism mounting plate, a first bottom plate moving device, a second bottom plate moving device, a first moving bottom plate and a second moving bottom plate.
  • the first moving bottom plate and the second moving bottom plate are respectively disposed on a winding material.
  • the first bottom plate moving device and the second bottom plate moving device can drive the first moving bottom plate and the second moving bottom plate to slide relative to each other on the mounting mechanism mounting plate;
  • the first moving bottom plate is fixed with a first A suction belt component and a first adhesive component, a second suction belt component and a second adhesive component are fixed on the second mobile floor;
  • a cutting component is provided on the first mobile floor or the second mobile floor, and the material is cut The component is used for cutting the winding material between the first suction belt component and the second suction belt component, and the first and second adhesive components are respectively used for attaching the tape section to the cutting position of the winding material.
  • Any set of the film making device includes two sets of pole welding mechanisms, and any set of the pole welding mechanisms includes:
  • a welding mechanism fixing base for fixing the pole lug welding mechanism on the chassis
  • a welding component mounting plate which is slidably mounted on the welding mechanism fixing seat;
  • the ear ear unwinding component is used for unwinding the ear ear strip, and is fixedly installed on the welding component mounting plate;
  • the pole ear pressure feeding component is used to pull and transfer the pole ear material tape, and is arranged on the welding component mounting plate;
  • a tab cutting component is used to cut the tab strip, and is arranged on the welding component mounting plate and behind the tab pressure feeding component;
  • a tab welding component is used for welding the tab to a tab strip, and is disposed on the welding component mounting plate and behind the tab cutting component;
  • a polar ear correcting component for correcting the position of the polar ear on the polar piece strip.
  • the polar ear correcting component includes a detection feedback component for detecting the position of the polar ear on the polar piece strip and a mounting plate for driving a welding mechanism.
  • the moving correction execution component is disposed on a welding component mounting plate and near a side of the tab cutting component.
  • the correction correction component is disposed on a welding mechanism fixing base.
  • Any set of the film-making device includes two sets of the sticking mechanism, and any set of the pair of sticking mechanisms includes a mounting plate of the sticking mechanism and two mounting plates fixed on the mounting plate of the sticking mechanism and respectively located on both sides of the surface of the pole piece strip.
  • the adhesive component includes a cutting component and a suction cup. After the adhesive component pulls the tape to a set length, the suction cup absorbs the adhesive tape between the pulling component and the clamping component. After the adhesive cutting unit cuts off the adhesive tape, the sucker presses the adsorbed adhesive tape onto the to-be-adhered part of the pole piece tape.
  • the pairing mechanism further includes a correction sensor, a correction driving device and a correction base fixed on the case.
  • the correction base is fixed on the case.
  • the correction driving device can drive the mounting mechanism mounting plate to slide on the correction base. .
  • any one of the hot hole mechanisms includes a hot hole mechanism mounting seat for mounting the hot hole mechanism to the chassis.
  • Adjusting station's cell clamping assembly, perforating cell for perforating the cell, mandrel pushing assembly for inserting the perforated cell into the mandrel, and reciprocating switching between the perforating assembly and the mandrel A work station switching assembly of a processing station of a push assembly;
  • the cell clamping assembly includes a cell clamping jaw, and the cell clamping jaw is provided with a plurality of rollers for clamping and positioning the cell;
  • the hot hole assembly includes A hot needle, a hot needle rotating motor, a hot needle cylinder, and a hot needle heater.
  • the hot needle is connected to the output of the hot needle rotating motor.
  • the hot needle cylinder can drive the hot needle rotating motor to drive the rotating hot needle through the iron.
  • the needle heater inserts the core of the battery core after heating;
  • the core rod pushing assembly includes a core rod pushing needle for pushing the core rod, a core rod pushing slide rail, and a core rod pushing slider seat provided on the core rod pushing slide rail.
  • a mandrel positioning sleeve and a mandrel pushing needle cylinder is used to drive the mandrel pushing slider seat and the mandrel pushing needle to slide back and forth along the mandrel pushing slide to position the mandrel
  • the mandrel in the sleeve is inserted into the ironing hole;
  • the station switching assembly includes a ironing hole moving plate, a ironing hole mounting base and a driving component.
  • the ironing hole mounting base is arranged below the electric cell clamping component, and the ironing hole moving plate Slidingly installed on the hot-hole mounting base, the hot-hole assembly and the mandrel pushing component are both arranged on the hot-hole moving plate, and the driving component can drive the hot-hole moving plate relative to the electric on the hot-hole mounting base.
  • the core clamping component moves back and forth to switch the processing stations of the hot hole component and the core rod pushing component.
  • the film making and winding machine also includes two sets of strip detection mechanisms for detecting positive and negative strips, respectively.
  • Any one of the strip detection mechanisms includes a first detection camera and a second detection which are electrically connected to the controller.
  • the camera, the first detection camera and the second detection camera are respectively fixed on the chassis through a first mounting bracket and a second mounting bracket.
  • the first detection camera is used to detect one side surface of the pole strip, and the second detection The camera is used to inspect the other surface of the polar strip.
  • any one of the strip detecting mechanisms further includes a first photomask, a first carrying plate, a second photomask, and a second carrying plate, and the mouths of the first photomask and the second photomask are respectively opposite to the pole sheet tape.
  • first and second shooting holes corresponding to the lenses of the first and second detection cameras are respectively provided; the first bearing plate and the second
  • the carrier plate is respectively disposed on the other side of the pole piece tape corresponding to the first inspection camera and the second inspection camera.
  • the first carrier plate and the second carrier plate are respectively provided with a first light absorption plate and a second light absorption plate.
  • the beneficial effect of the embodiment of the present application is that the tablet making and winding integrated machine of the present application integrates tablet making and winding, and performs the entire winding process in an automated manner.
  • the three stations of the winding section can be uninterrupted, Complete each process independently, cooperate with other parts to achieve a neat and orderly winding process, effectively improve production efficiency and save labor costs.
  • the manual operation error is avoided, the uniformity of the battery cell is high, and the defective rate of the battery cell is reduced.
  • two sets of diaphragm unwinding devices are provided with two sets of diaphragm unwinding mechanisms
  • two sets of film-making devices are provided with two sets of polar film unwinding mechanisms, respectively.
  • the mechanism can ensure that the diaphragm strip and the pole strip are continuously conveyed at all times, and during the transfer of the pole strip, multiple sets of pole welding mechanisms and multiple sets of sticking mechanisms weld the pole pieces and the pole strips simultaneously Adhesive has greatly improved the production efficiency of battery cells.
  • FIG. 1 is a front view of a tablet winding machine provided by an embodiment of the present application
  • FIG. 2 is a schematic diagram of an axonometric test of a take-up mechanism of the tablet-winding integrated machine provided by an embodiment of the present application;
  • FIG. 3 is a front view of an automatic tape connection structure of a tablet winding all-in-one machine according to an embodiment of the present application
  • FIG. 4 is an axonometric diagram of an automatic belt connection structure of a tablet winding all-in-one machine provided by an embodiment of the present application;
  • FIG. 5 is a front view of a tab welding mechanism of the tablet winding all-in-one machine according to an embodiment of the present application
  • FIG. 6 is a schematic isometric view of a tab welding mechanism of the tablet winding all-in-one machine according to an embodiment of the present application.
  • FIG. 7 is a front view of an affixing mechanism of the tablet winding all-in-one machine according to an embodiment of the present application.
  • FIG. 8 is a schematic diagram of an axonometric mechanism of a sticking mechanism of the tablet-winding integrated machine provided by an embodiment of the present application.
  • FIG. 9 is a front view of a hot-hole mechanism of a tablet winding all-in-one machine according to an embodiment of the present application.
  • FIG. 10 is a schematic isometric view of a hot-hole mechanism of a tablet-winding integrated machine provided by an embodiment of the present application.
  • FIG. 11 is an axonometric diagram of a tape detection mechanism of the tablet-winding integrated machine provided by an embodiment of the present application.
  • Diaphragm unwinding device 21. Diaphragm unwinding mechanism
  • Gluing mechanism 341, Gluing mechanism mounting plate; 342, glue release component; 343, glue component; 344, glue component; 3441, suction cup; 345, glue component; 346, deviation correction driving device; 347, Rectification base
  • the second picking component 5121, the first mounting plate; 5122, the claw forward moving device; 5123, the claw moving block; 5124, the claw downward moving device; 5125, the claw opening and closing cylinder;
  • 53 hot hole mechanism; 531, hot hole mechanism mounting seat; 532, battery core clamping components; 5321, battery core jaws; 5322, rollers; 533, hot hole components; 5331, hot needles; 5332, hot needle rotating motor ; 5333, hot needle cylinder; 5334, hot needle heater; 534, core rod pushing assembly 534; 5341, core rod pushing needle; 5342, core rod pushing slide; 5343, core rod pushing slider seat; 5344, core rod Positioning sleeve; 5345, core rod push pin cylinder; 535, station switching assembly; 5351, hot hole moving plate; 5352, hot hole mounting seat;
  • Tape detection mechanism 61. First detection camera; 62. Second detection camera; 63. First mounting bracket; 64. Second mounting bracket; 65. First photomask; 651. First shooting hole; 66 First load plate; 661, first light absorbing plate; 67, second photomask; 671, second photographing hole; 68, second load plate; 681, second light absorbing plate.
  • the present application provides a tablet winding machine, which includes a chassis 1, a controller (not shown in the figure), and two sets of diaphragm unwinding devices 2 electrically connected to the controller. Two sets of the film making device 3 and the winding device 4, the diaphragm unwinding device 2, the film making device 3, and the winding device 4 are disposed on the chassis 1.
  • any set of diaphragm unwinding devices 2 includes two sets of diaphragm unwinding mechanisms 21 and an automatic tape connecting mechanism 32.
  • the automatic tape connecting mechanism 32 is used for The head portion is connected to the tail portion of the diaphragm strip of another group of diaphragm unwinding mechanisms 21.
  • any one group of film making devices 3 includes two sets of pole piece unwinding mechanisms 31, an automatic belt connecting mechanism 32, multiple sets of pole welding mechanisms 33 and multiple sets of facing mechanisms 34, and multiple sets of pole welding mechanisms.
  • 33 simultaneously welding the pole piece strips provided by the pole piece unwinding mechanism 31 at the same time
  • a plurality of sets of abutment mechanism 34 respectively apply glue to the pole piece material strips after welding the pole pieces at the same time
  • the automatic tape connection mechanism 32 is used for The head of the pole piece tape of one set of pole piece unwinding mechanism 31 is connected to the tail of the pole piece tape of another set of pole piece unwinding mechanism 31.
  • the winding device 4 includes a winding station, a gluing station, and a discharging station.
  • the pole piece tape provided by the film making device 3 and the diaphragm tape provided by the diaphragm unwinding device 2 are sequentially rolled. Winding station, glue station and discharge station complete the winding process.
  • the number of the tab welding mechanism 33 and the bonding mechanism 34 is jointly determined by the winding speed of the battery cell, the speed at which the tab welding mechanism 33 welds the tabs, and the speed at which the bonding mechanism 34 is glued. To coordinate the production of battery cells.
  • the sheet making and winding integrated machine further includes a post-processing device 5.
  • the post-processing device 5 is installed on the chassis 1 and is located at the side of the unloading station for The battery cell wound up by the device 4 is processed, and the post-processing device 5 includes a taking-out mechanism 51, a conveyer belt 52, and a plurality of sets of hot-hole punching mechanisms 53 disposed on the side of the conveyer belt 52. It can be understood that the conveyor belt 52 is disposed on the side of the unloading station, and extends to the side of the tablet winding machine.
  • the conveyor belt 52 when the winding mechanism rotates clockwise, the conveyor belt 52 is located on the left side of the integrated production and winding machine, and when the winding machine rotates counterclockwise, the conveyor belt 52 is located on the right side of the integrated production and winding machine.
  • the positions of the conveyor belt 52 in both cases are shown in the figure.
  • the picking mechanism 51 includes a first picking component (not shown in the figure), a second picking component 512, and a battery storage component 513.
  • the component is used to transfer the battery cells at the unloading station to the battery cell storage component 513
  • the second pick-up component 512 is used to transfer the battery cells 514 on the battery cell storage component 513 to the conveyor belt 52.
  • the second picking assembly 512 includes a first mounting plate 5121, a claw forward device 5122, a claw moving block 5123, a claw down device 5124, and at least two claw opening and closing cylinders 5125.
  • the first mounting plate 5121 is fixed at On the case 1, the gripper forward device 5122 is fixed on the first mounting plate 5121, and the moving end of the gripper forward device 5122 is fixedly connected to the gripper moving block 5123.
  • the gripper forward device 5122 can drive the gripper moving block 5123. It slides back and forth on the first mounting plate 5121.
  • the paw moving device 5124 is fixed on the paw moving block 5123.
  • the moving end of the paw moving device 5124 is fixedly connected to the pawl opening and closing cylinder 5125.
  • the paw moving device 5124 Can drive the claw opening and closing cylinder 5125 to reciprocate.
  • the battery storage component 513 is disposed on the side of the discharge station, and is used to temporarily store the battery 514 clamped by the first collection component from the discharge station, including the second mounting plate 5131, the battery temporary storage plate 5132, Cell top device 5133, cell moving device 5134, and cell moving plate 5135.
  • the second mounting plate 5131 is fixed to the chassis 1.
  • the cell top device 5133 and cell temporary storage plate 5132 are fixed to the second mounting plate 5131.
  • the number of storage slot 51321 is greater than the number of the claw opening and closing cylinders 5125.
  • the number of 51351 is greater than or equal to the number of the claw opening and closing cylinders 5125.
  • the mobile end of the cell top device 5133 is fixedly connected to the cell moving device 5134.
  • the mobile end of the cell moving device 5134 is fixed to the cell moving plate 5135.
  • the cell top device 5133 can drive the cell moving board 5135 to support the cell 514 on the cell temporary storage board 5132 through the cell moving device 5134.
  • the cell moving device 5134 can drive the cell moving board 5135 to move the cell 514. Transfer to the bottom of the pawl opening and closing cylinder 5125.
  • the second picking assembly 512 includes two claw opening and closing cylinders 5125, four pairs of storage slots 51321 are provided on the battery cell temporary storage plate 5132, and three moving slots 51351 are provided on the battery cell moving plate 5135.
  • the four groups of storage tanks 51321 are named as the first storage tank, the second storage tank, the third storage tank, and the fourth storage tank in order from near to far, and the moving tank 51351 Named as the first moving groove, the second moving groove and the third moving groove in this order.
  • the two claw opening and closing cylinders 5125 of the second picking assembly 512 remove the third storage slot on the battery storage board 5132 and the two storage batteries 514 on the fourth storage slot, the battery core
  • the top device 5133 drives the cell moving board 5135 to move upward, so that the cell 514 on the cell temporary storage board 5132 moves to the cell moving board 5135.
  • the two storage cells 514 on the first storage slot and the second storage slot on the cell temporary storage board 5132 are respectively transferred to the second and third mobile slots of the cell moving board 5135, and then the cell moving device 5134 drives the cell moving plate 5135, moves the two cells 514 above the second storage slot and the third storage slot, and then resets the cell top device 5133, and the second moving slot and the first on the cell moving plate 5135.
  • the battery cells 514 on the three moving slots are placed on the second storage slot and the third storage slot 51321 of the battery cell temporary storage board 5132.
  • the first pick-up assembly transfers the battery cell 514 at the discharge station to the first storage slot 51321 on the battery cell temporary storage board 5132. Then the cell top device 5133 drives the cell moving board 5135 to move upward, and transfers the three cells 514 on the cell temporary storage board 5132 to the second storage slot 51321, the third storage slot 51321, and the fourth storage slot 51321. .
  • the specific process can refer to the above description, and will not be repeated here.
  • the cell moving plate 5135 is reset to continue to move the cell below the pawl opening and closing cylinder 5125, and the two pawl opening and closing cylinders 5125 of the second picking assembly 512 again move the third storage slot 51321 and the first
  • the battery cells 514 on the four storage slots 51321 are taken away, and the first picking component continuously transfers the battery cells on the winding needle to the first storage slot.
  • the gripper opening and closing cylinder 5125 can always transfer two battery cells 514 to the conveyor belt 52 at one time, which greatly improves the production efficiency of battery cells 514.
  • the battery cell top device 5133 and the battery cell moving device 5134 are both air cylinders, but not limited thereto.
  • the first picking assembly may include three steps of removing the battery cell 514 from the winding pin, removing the battery cell 514, and transferring the battery cell 514 to the battery cell temporary storage board 5132.
  • the specific structure of the first reclaiming component please refer to the prior art, and will not be repeated here.
  • the automatic belt connection mechanism 32 is used to replace the spare tape with the tape to be used when the pole piece or diaphragm tape is about to be used up. Paste together to achieve tape change and ensure continuous transfer of the tape.
  • the automatic belt connecting mechanism 32 includes a belt connecting mechanism mounting plate 321, a first bottom plate moving device 3223, a second bottom plate moving device 3233, a first moving bottom plate 322 and a second moving bottom plate 323, and a first moving bottom plate 322 and a second moving bottom plate 323.
  • the first and second base plate moving devices 3223 and 3233 can respectively drive the first and second base plates 322 and 323 on the winding material 325 to slide on the belt connecting mechanism mounting plate 321.
  • a moving bottom plate 322 is fixed with a first suction component 3221 and a first adhesive component 3222, and a second moving bottom plate 323 is fixed with a second suction belt component 3231 and a second adhesive component 3232;
  • a cutting component 324 is provided on the first moving bottom plate 322 or the second moving bottom plate 323.
  • the cutting piece 324 is configured to use the currently used winding material between the first suction belt component 3221 and the second suction belt component 3231 and reserve it.
  • the winding material is cut off, and the first and second gluing components 3222 and 3232 are used to respectively attach the adhesive tape segments to both sides of the cutting position of the winding material 325.
  • the first suction belt assembly 3221 includes a first suction belt cylinder 32211 and a first belt suction cup 32212 fixed on a piston rod of the first suction belt cylinder 32211.
  • the second suction belt assembly 3231 includes a second suction belt cylinder 32311. And a second belt suction cup 32312 fixed on the piston rod of the second belt suction cylinder 32311.
  • the first gluing component 3222 includes a first gluing cylinder 32221 and a first gluing suction cup 32222 fixed on a piston rod of the first gluing cylinder 32221, and the second gluing component 3232 includes a second gluing cylinder 32321 and is fixed on the The second glue stick 32322 on the piston rod of the second glue cylinder 32321.
  • the cutting assembly 324 includes a cutting cylinder 3241 and a cutting blade 3242 fixed on a piston rod for cutting starting.
  • the pole piece tape Take the pole piece tape as an example for description.
  • the spare pole piece tape on the side of the second moving bottom plate 323 is pulled out and passed through the automatic taping belt.
  • the mechanism 32 is also connected to the waste winding device. Then, the first moving bottom plate 322 and the second moving bottom plate 323 move toward each other, so that the first tape receiving pad 32212 and the second tape receiving pad 32312 respectively hold the two pole pieces.
  • the cutting assembly 324 cuts the two pole piece tapes. After the cutting, the waste material winding device winds up the front part of the spare pole piece tape, and the tail of the currently used pole piece tape is rolled up by the pole piece unwinding mechanism 31.
  • the first tape suction cylinder 32211 drives the first tape suction cup 32212 to move upward, so that the first glue cylinder 32221 drives the first tape suction cup 32222 to stick the tape on the side where the winding material 325 is cut.
  • the second tape suction cylinder 32311 drives the second tape suction cup 32312 to move downward, so that the second glue cylinder 32321 drives the second tape suction cup 32322 to stick the tape on the other side of the cut of the winding material 325.
  • the spare pole piece tape is connected end to end with the currently used pole piece tape to realize automatic tape change, ensure continuous transfer of the winding material 325, realize automatic winding, and improve winding efficiency.
  • the number of the first belt suction cup 32212 and the second belt suction cup 32312 are two respectively.
  • the winding material 325 on both sides of the cutter 3242 is sucked by the suction cup 3441 during cutting, which is convenient for the cutter 3242 to cut the winding material 325.
  • any one of the film making devices 3 includes two sets of tab welding mechanisms 33, and any set of tab welding mechanisms 33 includes a welding mechanism fixing base 331, It is used to fix the pole welding mechanism 33 on the chassis 1; the welding component mounting plate 332, the welding component mounting plate 332 is slidably mounted on the welding mechanism fixing base 331; and the pole ear unwinding component 333 is used to unwind the pole ear tape.
  • the pole ear pressure feeding component 334 which is used to pull and transfer the pole ear, is arranged on the welding component mounting plate 332; the pole ear cutting component 335, which is used to cut the pole ear strip Is disposed on the welding component mounting plate 332 and is located behind the pole ear pressure feeding component 334; the pole ear welding component 336 is used for welding the pole ear to the pole piece, is provided on the welding component mounting plate 332 and is located on the pole cutting component After 335; polar ear correction machine component 337, for correcting the position of the pole ear on the pole piece, the polar ear correction component includes a detection feedback component for detecting the position of the pole ear on the pole piece, and for driving the welding component mounting plate 332 to move Corrective action components, Sensory feedback assembly disposed on the welding assembly mounting plate 332 and adjacent the side of the tab cut assembly 335, the component performs correction means disposed on the fixing base 331 welded.
  • the pole ear unwinding component 333 is used for unwinding the pole ear tape to continuously provide the pole ear tape, and the conveyance path of the pole ear tape is perpendicular to the conveyance path of the pole piece tape.
  • the polar ear pressure feeding component 334 moves the polar ear tape to a preset welding position on the pole piece.
  • the tab welding assembly 336 then welds the tabs to the strip of sheet material.
  • the pole ear cutting component 335 cuts the pole ear tape
  • the welded pole ear moves with the pole piece tape
  • the pole ear pressure feeding component 334 continues to move the pole ear tape to a predetermined welding position to continuously Welded on the pole piece.
  • the two sets of pole lug welding mechanisms 33 weld the pole lugs to the pole piece strip at the same time.
  • the positions of the welding lugs on the pole piece strip are the first welding position, the second welding position, the third welding position, and the fourth welding position in this order.
  • the pole ears in front of the pole piece strip conveying path
  • the welding mechanism 33 welds the tabs at the first welding position and the third welding position
  • the tab welding mechanism 33 behind the strip conveying path of the tabs welds the tabs at the second welding position and the fourth welding position.
  • the two sets of pole-ear welding mechanisms 33 weld the poles to the pole pieces at the same time, which greatly improves the production efficiency of the battery core 514.
  • any one of the group of film making devices 3 includes two sets of affixing mechanisms 34, and any set of affixing mechanisms 34 includes an affixing mechanism mounting plate 341 and fixed on Two sets of glue-releasing components 342, two sets of glue-gluing components 343, two sets of glue-gluing components 345, and two sets of glue-gluing components 343, 343 It is used to hold the tape released by the glue release module 342.
  • the glue pull module 345 is used to pull the tape so that the tape is located on the surface of the pole piece.
  • the glue module 344 includes a glue cutting module (not shown in the figure) and a suction cup 3441.
  • the suction cup 3441 After the adhesive assembly 345 pulls the adhesive tape to a set length, the suction cup 3441 adsorbs the adhesive tape between the adhesive assembly 345 and the clamping assembly 343. After the adhesive cutter cuts the adhesive tape, the suction cup 3441 presses the adsorbed adhesive tape to the pole piece tape. On the part to be glued.
  • the adhesive assembly 345 pulls the tape from one side to the other of the pole piece material tape, and then the suction cup 3441 of the glue application component 344 sucks the tape located on the surface of the pole piece material tape, and then the glue cutting component cuts the tape At the same time, the adhesive component 343 clamps the tape to prevent the tape from falling back after being cut. After the tape is cut, the sucker 3441 sticks the adhesive tape adsorbed on its surface to the surface of the pole piece tape corresponding to the sucker 3441.
  • the glue releasing component 342, the clamping component 343, the pulling component 345, and the adhesive component 344 on both sides of the surface of the pole piece tape work at the same time, so as to simultaneously apply glue on both sides of the surface of the pole piece tape.
  • the two sets of the sticking mechanism 34 apply the tape to the pole piece tape at the same time at the same time.
  • the sticking mechanism 34 further includes a correction sensor (not shown), a correction driving device 346, and a correction base 347 fixed on the case 1, and the correction base is fixed on the case 1
  • the deviation correcting driving device 346 can drive the mounting mechanism mounting plate 341 to slide on the deviation correcting base 347.
  • the deviation correction driving device 346 drives the mounting mechanism mounting plate 341 until the tape is perpendicular to the pole piece tape.
  • the deviation correcting driving device 346 is a deviation correcting motor and a ball screw structure that connects the motor to the mounting mechanism mounting plate 341 of the facing mechanism.
  • the side of the conveyor belt 52 is provided with two sets of ironing mechanisms 53, and any group of ironing mechanisms 53 includes a mechanism for mounting the ironing mechanisms 53 to the chassis.
  • the hot-hole mechanism mounting base 531 on 1 is provided with an adjustable cell holding device 532, a hot-hole assembly 533 for hot-celling the electric cell 514, and a The core rod pushing component 534 for inserting the core rod into the core and the station switching component 535 for reciprocally switching the processing station of the hot hole component 533 and the core rod pushing component 534.
  • the battery cell clamping assembly 532 includes a battery cell clamping claw 5321, and a plurality of rollers 5322 for clamping and positioning the battery cell 514 are provided on the battery cell clamping claw 5321.
  • the hot hole assembly 533 includes a hot needle 5331, a hot needle rotating motor 5332, a hot needle cylinder 5333, and a hot needle heater 5334.
  • the hot needle 5331 is connected to the output of the hot needle rotating motor 5332.
  • the hot needle cylinder 5333 can drive the hot needle rotating motor.
  • the hot needle 5331 driven by 5332 is heated by the hot needle heater 5334 and inserted into the axis of the battery core 514.
  • the mandrel pushing component 534 includes a mandrel pushing pin 5341 for mandrel pushing, a mandrel pushing slide 5342, a mandrel pushing slider seat 5343 provided on the mandrel pushing slide 5342, and a mandrel pushing slider.
  • the mandrel positioning sleeve 5344 and the mandrel pusher cylinder 5345 are arranged along the mandrel pushing direction on the front side of the seat 5343.
  • the mandrel pusher cylinder 5345 is used to drive the mandrel pushing slider seat 5343 and the mandrel pushing needle 5341 to be pushed along the mandrel.
  • the slide rail 5342 slides back and forth, so that the core rod in the core rod positioning sleeve 5344 is inserted into the ironing hole.
  • the station switching component 535 includes a hot-hole moving plate 5351, a hot-hole mounting base 5352, and a driving component.
  • the hot-hole mounting base 5352 is disposed below the battery cell clamping component 532.
  • the hot-hole moving plate 5351 can be reciprocally slidably installed in the hot hole installation.
  • the ironing hole component 533 and the core rod pushing component 534 are both arranged on the ironing hole moving plate 5351, and the driving component drives the ironing hole moving plate 5351 to move back and forth relative to the battery cell clamping component 532 on the ironing hole mounting base 5352 to realize Switching between the processing stations of the hot hole assembly 533 and the core rod pushing assembly 534.
  • the axes of the hot needle 5331 and the core rod are perpendicular to the transmission direction of the battery cell.
  • the battery cell clamping component 532 grips the battery cell on the conveyor belt 52 and positions the battery cell.
  • the hot needle cylinder 5333 of the hot hole assembly 533 drives the hot needle rotating motor 5332 to drive the rotating hot needle 5331, which is heated by the hot needle heater 5334 and inserted into the axis of the battery core to iron the hole.
  • the hot needle cylinder 5333 is reset after the hot hole.
  • the station switching component 535 transfers the core rod pushing component 534 to the side of the battery core 514.
  • the mandrel pushing needle cylinder 5345 drives the mandrel pushing slider seat 5343 and the mandrel pushing needle 5341 to slide along the mandrel pushing slide rail 5342, so that the mandrel in the mandrel positioning sleeve 5344 is inserted into the hot hole.
  • the core rod pushing component 534 is reset, and the cell holding component 532 returns the battery cells to the conveyor belt 52. It can be understood that the two sets of hot-hole punching mechanisms 53 work at the same time, and hot-holes and ferrules of the battery cells on the conveyor belt 52 at the same time greatly improve the production efficiency of the battery cells.
  • the sheet making and winding machine further includes two sets of strip detection mechanisms 6 for detecting positive and negative strips, and any set of strip detection mechanisms 6
  • the first detection camera 61 and the second detection camera 62 are electrically connected to the controller.
  • the first detection camera 61 and the second detection camera 62 are fixed on the chassis 1 through the first mounting bracket 63 and the second mounting bracket 64, respectively.
  • a detection camera 61 is used to detect one side surface of the pole piece tape
  • a second detection camera 62 is used to detect the other side surface of the pole piece tape.
  • the first detection camera 61 and the second detection camera 62 include a CCD device and a lens having a lens structure, but are not limited thereto.
  • the quality of the pole piece tape can be monitored in real time, and the detection signal is transmitted to the controller, and the other components are controlled by the controller.
  • the controller can receive a signal and control the correction device to correct the pole piece tape, which is beneficial to the automatic winding of the battery cell and the real-time monitoring of the winding process. To improve the quality of the battery.
  • the tape detection mechanism 6 further includes a first photomask 65, a first load plate 66, a second photomask 67 and a second load plate 68, and the first photomask
  • the openings of the 65 and the second photomask 67 are respectively opposite to the pole piece tape.
  • the first and second photomasks 65 and 67 are respectively provided with first lenses corresponding to the lenses of the first detection camera 61 and the second detection camera 62.
  • a first light absorbing plate 661 and a second light absorbing plate 681 are provided on the second carrier plate 68, respectively.
  • the diaphragm unwinding mechanism of the diaphragm unwinding mechanism passes through the automatic tape connection mechanism (for automatic tape change), the tension mechanism (to keep the diaphragm tape tensioned), and the length measuring mechanism (to detect the diaphragm material entering the winding station).
  • the length of the belt is fed to the winding station; the positive and negative strips of unwinding of the pole piece unwinding mechanism pass through the automatic tape connection (for automatic tape change), and the tension mechanism (makes the pole piece of tape) Maintain tension), pole welding mechanism (welding the pole to the pole piece tape), storage mechanism (temporarily storing the pole piece tape), brush dust suction mechanism (to clean up the dust on the pole piece tape) ), Traction mechanism (providing power for the advancement of the pole piece of tape), sticking mechanism (double-sided sticking of the pole ears welded on the pole piece of tape), tape detection mechanism (detecting whether the pole piece of tape has Defect), the process correction mechanism (correction of the pole piece tape), and then through the feeding mechanism (feed the pole piece tape to the winding station, and after the pole piece tape is wound for a preset length, the pole piece material is wound With shearing) and correction before winding (correction during winding) into the winding package The wound winding station, and topping topping station. After the winding is completed, the
  • the sheet making and winding integrated machine of the present application integrates sheet making and winding, and performs the entire winding process in an automated manner.
  • the three stations of the winding section can complete the respective processes without interruption and independently, and with other components. Cooperate with each other to achieve a neat and orderly winding process, which effectively improves production efficiency and saves labor costs.
  • the manual operation error is avoided, the uniformity of the battery cell is high, and the defective rate of the battery cell is reduced.
  • two sets of diaphragm unwinding devices are provided with two sets of diaphragm unwinding mechanisms
  • two sets of film-making devices are provided with two sets of polar film unwinding mechanisms, respectively.
  • the mechanism can ensure that the diaphragm strip and the pole strip are continuously conveyed at all times, and during the transfer of the pole strip, multiple sets of pole welding mechanisms and multiple sets of sticking mechanisms weld the pole pieces and the pole strips simultaneously Adhesive has greatly improved the production efficiency of battery cells.

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Abstract

A plate manufacturing and rolling integrated machine, comprising a machine housing, a controller, and, electrically connected to the controller, two separator unrolling apparatus, two plate manufacturing apparatus, and an unrolling apparatus. Any of the separator unrolling apparatus comprises two separator unrolling mechanisms and an automatic strip-connecting mechanism. Any of the plate manufacturing apparatus comprises two electrode plate unrolling mechanisms, an automatic strip-connecting mechanism, multiple tab soldering mechanisms, and multiple opposite-attachment mechanisms. The rolling apparatus comprises a rolling station, an adhesive attaching station, and a material unloading station. An electrode plate material strip provided by the plate manufacturing apparatus and a separator material strip provided by the separator unrolling apparatus sequentially run through the rolling station, the adhesive attaching station, and the material unloading station to complete a rolling process.

Description

制片卷绕一体机Sheet making and winding machine 技术领域Technical field
本申请涉及电芯生产设备技术领域,特别涉及一种制片卷绕一体机。The present application relates to the technical field of cell production equipment, and in particular, to an integrated tablet winding machine.
背景技术Background technique
锂离子电池由于其具有能量高、使用寿命长、额定电压高、环保无污染等优点而被广泛应用。在锂离子电池的生产过程中,电芯的生产分为制片工序和卷绕工序,通过制片工序将极耳焊接在极片料带上,并对焊接极耳后的极片料带贴胶,然后通过卷绕工序将处理好的极片与隔膜进行卷绕。Lithium-ion batteries are widely used because of their advantages such as high energy, long service life, high rated voltage, and environmental protection without pollution. In the production process of lithium-ion batteries, the production of battery cells is divided into a manufacturing process and a winding process. The tabs are welded to the pole strips, and the pole strips are welded to the pole strips. Glue, and then the processed pole piece and the separator are wound by a winding process.
技术问题technical problem
现有技术中,制片工序和卷绕工序是分开进行的,即制片机和卷绕机为独立的两种设备,制片完后的极片料带需人工二次转移到卷绕机进行再次生产才能完成整个电芯的卷绕,自动化程度不是很高。In the prior art, the sheet making process and the winding process are performed separately, that is, the sheet making machine and the winding machine are two independent devices, and the pole pieces and tapes after the production are manually transferred to the winding machine. Re-production can complete the winding of the entire cell, and the degree of automation is not very high.
技术解决方案Technical solutions
本申请实施方式提供的技术方案是:提供一种制片卷绕一体机,旨在提供一种连续完成电芯制片工序和电芯卷绕工序的制造设备。The technical solution provided by the embodiments of the present application is to provide a tablet winding all-in-one machine, which aims to provide a manufacturing device that continuously completes the cell sheet manufacturing process and the cell winding process.
为实现上述目的,本申请提出的种制片卷绕一体机,包括机箱、控制器、以及与该控制器电连接的两组隔膜放卷装置、两组制片装置及卷绕装置,该隔膜放卷装置、制片装置及卷绕装置设置于该机箱上;任意一组该隔膜放卷装置包括两组隔膜放卷机构、以及自动接带机构,该自动接带机构用于将一组该隔膜放卷机构的隔膜料带的首部与另一组该隔膜放卷机构的隔膜料带的尾部连接;任意一组该制片装置包括两组极片放卷机构、自动接带机构、多组极耳焊接机构及多组对贴机构,多组该极耳焊接机构分别同时对该极片放卷机构连续提供的极片料带焊接极耳,多组该对贴机构分别同时对焊接极耳后的极片料带贴胶,该自动接带机构用于将一组该极片放卷机构的极片料带的首部与另一组该极片放卷机构的极片料带的尾部连接;该卷绕装置包括卷绕工位、贴胶工位及卸料工位,该制片装置提供的极片料带及该隔膜放卷装置提供的隔膜料带依次经该卷绕工位、贴胶工位及卸料工位完成卷绕工序。In order to achieve the above object, the film making and winding integrated machine proposed in this application includes a chassis, a controller, and two sets of diaphragm unwinding devices, two sets of film making devices, and a winding device electrically connected to the controller. The unwinding device, the film-making device and the winding device are arranged on the casing; any one of the diaphragm unwinding devices includes two sets of diaphragm unwinding mechanisms and an automatic belt receiving mechanism. The head of the diaphragm strip of the diaphragm unwinding mechanism is connected to the tail of the diaphragm strip of the other group of the diaphragm unwinding mechanism; any one of the film making devices includes two sets of pole film unwinding mechanisms, an automatic tape connection mechanism, and multiple groups. Tab welding mechanism and multiple sets of butt welding mechanisms. Multiple sets of this piece of welding mechanisms are simultaneously welding the tabs provided by the pole piece unwinding mechanism, and multiple sets of this pair of welding mechanisms are used to weld the tabs simultaneously. The rear pole piece tape is glued, and the automatic tape connection mechanism is used to connect the first part of the pole piece unwinding mechanism with the first part of the pole piece unwinding mechanism and the tail of the other pole piece unwinding mechanism. ; The winding device includes a winding station, The glue station and the unloading station, the pole piece tape provided by the film making device and the diaphragm strip provided by the diaphragm unwinding device are sequentially wound through the winding station, the gluing station and the discharging station. Procedure.
该制片卷绕一体机还包括后处理装置,该后处理装置安装在该机箱上,且位于该卸料工位的侧边,用于对该卷绕装置卷绕完成的电芯进行处理,该后处理装置包括取料机构、输送带及设置于该输送带侧边的多组烫孔机构;该取料机构包括第一取料组件、第二取料组件及电芯存放组件,该第一取料组件用于将该卸料工位的电芯移送至该电芯存放组件,该第二取料组件用于将该电芯存放组件上的电芯移送至该输送带上;该第二取料组件包括第一安装板、手爪前移装置、手爪移动块、手爪下移装置及至少两个手爪开合气缸,该第一安装板固定在该机箱上,该手爪前移装置固定在该第一安装板上,该手爪前移装置的移动端与该手爪移动块固定连接,该手爪前移装置可驱动该手爪移动块在该第一安装板上往复滑动,该手爪下移装置固定在该手爪移动块上,该手爪下移装置的移动端与该手爪开合气缸固定连接,该手爪下移装置可驱动该手爪开合气缸往复运动;该电芯存放组件设置于该卸料工位的侧面,用于暂时存放该第一取料组件从该卸料工位上夹取的电芯,包括第二安装板、电芯暂存板、电芯上顶装置、电芯移动装置及电芯移动板,该第二安装板固定在该机箱上,该电芯上顶装置及电芯暂存板固定在该第二安装板上,该电芯暂存板上设有多对存放槽,该电芯移动板上设有多个移动槽,该存放槽的对数大于该手爪开合气缸的个数,该移动槽的数量大于或等于该手爪开合气缸的数量,该电芯上顶装置的移动端与该电芯移动装置固定连接,该电芯移动装置的移动端与该电芯移动板固定连接,该电芯上顶装置可通过该电芯移动装置驱动该电芯移动板向上托举该电芯暂存板上的电芯,该电芯移动装置可驱动该电芯移动板将电芯移送至该手爪开合气缸的下方。The sheet making and winding machine further includes a post-processing device, which is installed on the chassis and is located at the side of the unloading station, for processing the cells wound by the winding device. The post-processing device includes a reclaiming mechanism, a conveyor belt, and a plurality of sets of ironing mechanisms arranged on the side of the conveyor belt. The reclaiming mechanism includes a first reclaiming component, a second reclaiming component, and a battery storage component. A pick-up assembly is used to transfer the battery cells at the unloading station to the cell storage assembly, and the second pick-up assembly is used to transfer the battery cells on the cell storage assembly to the conveyor belt; the first The two feeding components include a first mounting plate, a claw forward device, a claw moving block, a claw downward device, and at least two claw opening and closing cylinders. The first mounting plate is fixed on the chassis, and the claws The forward movement device is fixed on the first mounting plate, and the moving end of the paw forward movement device is fixedly connected to the paw moving block. The paw forward movement device can drive the paw moving block on the first mounting plate. Reciprocating sliding, the paw moving device is fixed on the paw moving block, the The moving end of the jaw moving device is fixedly connected to the pawl opening and closing cylinder, and the pawl moving device can drive the pawl opening and closing cylinder to reciprocate; the battery storage component is arranged on the side of the unloading station, The battery cells clamped from the unloading station for temporarily storing the first reclaiming component include a second mounting plate, a battery cell temporary storage board, a battery cell top device, a battery cell moving device, and a battery cell moving board. The second mounting plate is fixed on the chassis, the cell top device and the cell temporary storage plate are fixed on the second mounting plate. The cell temporary storage plate is provided with a plurality of pairs of storage slots, and the cell is moved. There are multiple moving grooves on the board. The number of pairs of storage grooves is larger than the number of the pawl opening and closing cylinders. The number of the moving grooves is greater than or equal to the number of the pawl opening and closing cylinders. The mobile end is fixedly connected with the cell moving device, the mobile end of the cell moving device is fixedly connected with the cell moving board, and the cell top device can drive the cell moving board to be lifted upward by the cell moving device The battery cell temporarily stores the battery cell on the board, and the battery cell moving device can drive the battery cell. Movement of the core is transferred to the cell plate below the opening and closing of the gripper cylinder.
该第二取料组件包括两个该手爪开合气缸,该电芯暂存板上设有四对存放槽,该电芯移动板上设有三个移动槽。The second picking assembly includes two claw opening and closing cylinders, four pairs of storage slots are provided on the battery cell temporary storage plate, and three moving slots are provided on the battery core moving plate.
该自动接带机构包括接带机构安装板、第一底板移动装置、第二底板移动装置、第一移动底板及第二移动底板,该第一移动底板及第二移动底板分别设置在卷绕材料的两侧,该第一底板移动装置及第二底板移动装置可分别驱动该第一移动底板及第二移动底板在该接带机构安装板上相向滑动;该第一移动底板上固定有第一吸带组件及第一贴胶组件, 该第二移动底板上固定有第二吸带组件及第二贴胶组件;该第一移动底板或第二移动底板上设有切料组件,该切料组件用于将该第一吸带组件与第二吸带组件之间的卷绕材料切断,该第一贴胶组件及第二贴胶组件用于分别将胶带段贴于卷绕材料切断处的两侧。The automatic belt connection mechanism includes a belt connection mechanism mounting plate, a first bottom plate moving device, a second bottom plate moving device, a first moving bottom plate and a second moving bottom plate. The first moving bottom plate and the second moving bottom plate are respectively disposed on a winding material. On both sides, the first bottom plate moving device and the second bottom plate moving device can drive the first moving bottom plate and the second moving bottom plate to slide relative to each other on the mounting mechanism mounting plate; the first moving bottom plate is fixed with a first A suction belt component and a first adhesive component, a second suction belt component and a second adhesive component are fixed on the second mobile floor; a cutting component is provided on the first mobile floor or the second mobile floor, and the material is cut The component is used for cutting the winding material between the first suction belt component and the second suction belt component, and the first and second adhesive components are respectively used for attaching the tape section to the cutting position of the winding material. On both sides.
任意一组该制片装置包括两组极耳焊接机构,任意一组该极耳焊接机构包括:Any set of the film making device includes two sets of pole welding mechanisms, and any set of the pole welding mechanisms includes:
焊接机构固定座,用于将该极耳焊接机构固定在该机箱上;A welding mechanism fixing base for fixing the pole lug welding mechanism on the chassis;
焊接组件安装板,该焊接组件安装板滑动安装在该焊接机构固定座上;A welding component mounting plate, which is slidably mounted on the welding mechanism fixing seat;
极耳放卷组件,用于放卷极耳料带,固定安装在该焊接组件安装板上;The ear ear unwinding component is used for unwinding the ear ear strip, and is fixedly installed on the welding component mounting plate;
极耳压送组件,用于拉取并移送极耳料带,设置于该焊接组件安装板上;The pole ear pressure feeding component is used to pull and transfer the pole ear material tape, and is arranged on the welding component mounting plate;
极耳裁切组件,用于切断极耳料带,设置于该焊接组件安装板上且位于该极耳压送组件之后;A tab cutting component is used to cut the tab strip, and is arranged on the welding component mounting plate and behind the tab pressure feeding component;
极耳焊接组件,用于将极耳焊接于极片料带上,设置于该焊接组件安装板上且位于该极耳裁切组件之后;A tab welding component is used for welding the tab to a tab strip, and is disposed on the welding component mounting plate and behind the tab cutting component;
极耳纠偏组件,用于纠正极耳在极片料带上的位置,该极耳纠偏组件包括用于检测极耳在极片料带上的位置的检测反馈组件及用于驱动焊接机构安装板移动的纠偏执行组件,该检测反馈组件设置于焊接组件安装板上且靠近该极耳裁切组件的一侧,该纠偏执行组件设置于焊接机构固定座上。A polar ear correcting component for correcting the position of the polar ear on the polar piece strip. The polar ear correcting component includes a detection feedback component for detecting the position of the polar ear on the polar piece strip and a mounting plate for driving a welding mechanism. The moving correction execution component is disposed on a welding component mounting plate and near a side of the tab cutting component. The correction correction component is disposed on a welding mechanism fixing base.
任意一组该制片装置包括两组对贴机构,任意一组该对贴机构包括对贴机构安装板、以及固定在该对贴机构安装板上且分别位于极片料带表面两侧的两组放胶组件、两组夹胶组件、两组拉胶组件及两组贴胶组件,该夹胶组件用于夹持该放胶组件放出的胶带,该拉胶组件用于拉动胶带以使胶带位于极片料带的表面,该贴胶组件包括切胶组件及吸盘,该拉胶组件拉动胶带至设定长度后,该吸盘将该拉胶组件及夹胶组件之间的胶带吸附住,经该切胶组件切断胶带后该吸盘将吸附的胶带压贴至极片料带的待贴胶部位上。Any set of the film-making device includes two sets of the sticking mechanism, and any set of the pair of sticking mechanisms includes a mounting plate of the sticking mechanism and two mounting plates fixed on the mounting plate of the sticking mechanism and respectively located on both sides of the surface of the pole piece strip. Group glue releasing component, two glue clamping component, two glue pulling component and two glue applying component, the glue clamping component is used for clamping the tape released by the glue releasing component, and the glue component is used for pulling the tape to make the tape It is located on the surface of the pole piece. The adhesive component includes a cutting component and a suction cup. After the adhesive component pulls the tape to a set length, the suction cup absorbs the adhesive tape between the pulling component and the clamping component. After the adhesive cutting unit cuts off the adhesive tape, the sucker presses the adsorbed adhesive tape onto the to-be-adhered part of the pole piece tape.
该对贴机构还包括固定在该机箱上的纠偏感应器、纠偏驱动装置及纠偏底座,该纠偏底座固定在该机箱上,该纠偏驱动装置可驱动该对贴机构安装板在该纠偏底座上滑动。The pairing mechanism further includes a correction sensor, a correction driving device and a correction base fixed on the case. The correction base is fixed on the case. The correction driving device can drive the mounting mechanism mounting plate to slide on the correction base. .
该输送带的侧面设有两组烫孔机构,任意一组该烫孔机构包括用于将该烫孔机构安装至该机箱上的烫孔机构安装座,该烫孔机构安装座上设置有可调整工位的电芯夹持组件、对电芯进行烫孔的烫孔组件、对已烫孔的电芯进行插接芯棒的芯棒推送组件以及用于往复切换该烫孔组件和芯棒推送组件的加工工位的工位切换组件;该电芯夹持组件包括电芯夹爪,该电芯夹爪上设置有多个用于夹持与定位电芯的滚轮;该烫孔组件包括烫针、烫针旋转电机、烫针气缸及烫针加热器,该烫针与该烫针旋转电机的输出端连接,该烫针气缸可驱动该烫针旋转电机带动旋转的烫针经该烫针加热器加热后插入电芯的轴心;该芯棒推送组件包括用于推送芯棒的芯棒推送针、芯棒推送滑轨、设置于芯棒推送滑轨上的芯棒推送滑块座、设置于芯棒推送滑块座前侧沿芯棒推送方向设置的芯棒定位套以及芯棒推送针气缸,该芯棒推送针气缸用于驱动该芯棒推送滑块座及芯棒推送针沿该芯棒推送滑轨往复滑动,以使该芯棒定位套中的芯棒插入烫孔中;该工位切换组件包括烫孔移动板、烫孔安装座和驱动组件,该烫孔安装座设置在该电芯夹持组件的下方,该烫孔移动板滑动安装在该烫孔安装座上,该烫孔组件及该芯棒推送组件均设置在该烫孔移动板上,该驱动组件可驱动该烫孔移动板在该烫孔安装座上相对该电芯夹持组件来回移动,以实现该烫孔组件和芯棒推送组件的加工工位的切换。There are two sets of hot hole mechanism on the side of the conveyor belt. Any one of the hot hole mechanisms includes a hot hole mechanism mounting seat for mounting the hot hole mechanism to the chassis. Adjusting station's cell clamping assembly, perforating cell for perforating the cell, mandrel pushing assembly for inserting the perforated cell into the mandrel, and reciprocating switching between the perforating assembly and the mandrel A work station switching assembly of a processing station of a push assembly; the cell clamping assembly includes a cell clamping jaw, and the cell clamping jaw is provided with a plurality of rollers for clamping and positioning the cell; the hot hole assembly includes A hot needle, a hot needle rotating motor, a hot needle cylinder, and a hot needle heater. The hot needle is connected to the output of the hot needle rotating motor. The hot needle cylinder can drive the hot needle rotating motor to drive the rotating hot needle through the iron. The needle heater inserts the core of the battery core after heating; the core rod pushing assembly includes a core rod pushing needle for pushing the core rod, a core rod pushing slide rail, and a core rod pushing slider seat provided on the core rod pushing slide rail. 、 Set on the front side of the mandrel pushing slider seat along the mandrel pushing direction A mandrel positioning sleeve and a mandrel pushing needle cylinder, the mandrel pushing needle cylinder is used to drive the mandrel pushing slider seat and the mandrel pushing needle to slide back and forth along the mandrel pushing slide to position the mandrel The mandrel in the sleeve is inserted into the ironing hole; the station switching assembly includes a ironing hole moving plate, a ironing hole mounting base and a driving component. The ironing hole mounting base is arranged below the electric cell clamping component, and the ironing hole moving plate Slidingly installed on the hot-hole mounting base, the hot-hole assembly and the mandrel pushing component are both arranged on the hot-hole moving plate, and the driving component can drive the hot-hole moving plate relative to the electric on the hot-hole mounting base. The core clamping component moves back and forth to switch the processing stations of the hot hole component and the core rod pushing component.
该制片卷绕一体机还包括两组分别用于检测正、负极片料带的料带检测机构,任意一组该料带检测机构包括与控制器电连接的第一检测相机及第二检测相机,该第一检测相机及第二检测相机分别通过第一安装支架及第二安装支架固定座该机箱上,该第一检测相机用于检测极片料带的一侧表面,该第二检测相机用于检测极片料带的另一侧表面。The film making and winding machine also includes two sets of strip detection mechanisms for detecting positive and negative strips, respectively. Any one of the strip detection mechanisms includes a first detection camera and a second detection which are electrically connected to the controller. The camera, the first detection camera and the second detection camera are respectively fixed on the chassis through a first mounting bracket and a second mounting bracket. The first detection camera is used to detect one side surface of the pole strip, and the second detection The camera is used to inspect the other surface of the polar strip.
任意一组该料带检测机构还包括第一光罩、第一承载板、第二光罩及第二承载板,该第一光罩及第二光罩的罩口分别正对极片料带的两侧,该第一光罩及第二光罩上分别设有对应该第一检测相机及第二检测相机的镜头的第一拍摄孔及第二拍摄孔;该第一承载板及第二承载板分别对应该第一检测相机及第二检测相机设置于极片料带的另一侧,该第一承载板及第二承载板上分别设有第一吸光板及第二吸光板。Any one of the strip detecting mechanisms further includes a first photomask, a first carrying plate, a second photomask, and a second carrying plate, and the mouths of the first photomask and the second photomask are respectively opposite to the pole sheet tape. On both sides of the first and second photomasks, first and second shooting holes corresponding to the lenses of the first and second detection cameras are respectively provided; the first bearing plate and the second The carrier plate is respectively disposed on the other side of the pole piece tape corresponding to the first inspection camera and the second inspection camera. The first carrier plate and the second carrier plate are respectively provided with a first light absorption plate and a second light absorption plate.
有益效果Beneficial effect
本申请实施方式的有益效果是:本申请的制片卷绕一体机,将制片、卷绕一体化,采用自动化的方式进行整个卷绕过程,卷绕部的三个工位能够不间断、独立完成各自工序,与其他各部件相互协同,实现整齐有序的卷绕程序,有效的提高了生产效率,节省人工费用。同时,由于避免了人工操作误差,使得电芯整齐度高,降低了电芯次品率。此外,由于两组隔膜放卷装置分别设有两组隔膜放卷机构,两组制片装置均分别设有两组极片放卷机构,隔膜放卷机构及极片放卷机构通过自动接带机构可以保证隔膜料带与极片料带始终连续传输,而且在极片料带的传输的过程中,多组极耳焊接机构及多组对贴机构同时分别对极片料带焊接极耳及贴胶,大大提高了电芯的生产效率。The beneficial effect of the embodiment of the present application is that the tablet making and winding integrated machine of the present application integrates tablet making and winding, and performs the entire winding process in an automated manner. The three stations of the winding section can be uninterrupted, Complete each process independently, cooperate with other parts to achieve a neat and orderly winding process, effectively improve production efficiency and save labor costs. At the same time, because the manual operation error is avoided, the uniformity of the battery cell is high, and the defective rate of the battery cell is reduced. In addition, since two sets of diaphragm unwinding devices are provided with two sets of diaphragm unwinding mechanisms, two sets of film-making devices are provided with two sets of polar film unwinding mechanisms, respectively. The mechanism can ensure that the diaphragm strip and the pole strip are continuously conveyed at all times, and during the transfer of the pole strip, multiple sets of pole welding mechanisms and multiple sets of sticking mechanisms weld the pole pieces and the pole strips simultaneously Adhesive has greatly improved the production efficiency of battery cells.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。One or more embodiments are exemplified by the pictures in the accompanying drawings. These exemplary descriptions do not constitute a limitation on the embodiments. Elements with the same reference numerals in the drawings are denoted as similar elements. Unless otherwise stated, the drawings in the drawings do not constitute a limitation on scale.
图1为本申请一实施例提供的制片卷绕一体机的主视图;FIG. 1 is a front view of a tablet winding machine provided by an embodiment of the present application; FIG.
图2为本申请一实施例提供的制片卷绕一体机的取料机构的轴测示意图;FIG. 2 is a schematic diagram of an axonometric test of a take-up mechanism of the tablet-winding integrated machine provided by an embodiment of the present application; FIG.
图3为本申请一实施例提供的制片卷绕一体机的自动接带结构的主视图;FIG. 3 is a front view of an automatic tape connection structure of a tablet winding all-in-one machine according to an embodiment of the present application; FIG.
图4为本申请一实施例提供的制片卷绕一体机的自动接带结构的轴测示意图;FIG. 4 is an axonometric diagram of an automatic belt connection structure of a tablet winding all-in-one machine provided by an embodiment of the present application; FIG.
图5为本申请一实施例提供的制片卷绕一体机的极耳焊接机构的主视图;FIG. 5 is a front view of a tab welding mechanism of the tablet winding all-in-one machine according to an embodiment of the present application; FIG.
图6为本申请一实施例提供的制片卷绕一体机的极耳焊接机构的轴测示意图;FIG. 6 is a schematic isometric view of a tab welding mechanism of the tablet winding all-in-one machine according to an embodiment of the present application; FIG.
图7为本申请一实施例提供的制片卷绕一体机的对贴机构的主视图;FIG. 7 is a front view of an affixing mechanism of the tablet winding all-in-one machine according to an embodiment of the present application; FIG.
图8为本申请一实施例提供的制片卷绕一体机的对贴机构的轴测示意图;FIG. 8 is a schematic diagram of an axonometric mechanism of a sticking mechanism of the tablet-winding integrated machine provided by an embodiment of the present application; FIG.
图9为本申请一实施例提供的制片卷绕一体机的烫孔机构的主视图;FIG. 9 is a front view of a hot-hole mechanism of a tablet winding all-in-one machine according to an embodiment of the present application; FIG.
图10为本申请一实施例提供的制片卷绕一体机的烫孔机构的轴测示意图;FIG. 10 is a schematic isometric view of a hot-hole mechanism of a tablet-winding integrated machine provided by an embodiment of the present application; FIG.
图11为本申请一实施例提供的制片卷绕一体机的料带检测机构的轴测示意图。FIG. 11 is an axonometric diagram of a tape detection mechanism of the tablet-winding integrated machine provided by an embodiment of the present application.
附图标号说明:BRIEF DESCRIPTION OF THE DRAWINGS
1、机箱;1. Chassis;
2、隔膜放卷装置;21、隔膜放卷机构;2. Diaphragm unwinding device; 21. Diaphragm unwinding mechanism;
3、制片装置;31、极片放卷机构;3. Film making device; 31. Polar film unwinding mechanism;
32、自动接带机构;321、接带机构安装板;322、第一移动底板;3221、第一吸带组件; 32211、第一吸带气缸;32212、第一接带吸盘;3222、第一贴胶组件;32221、第一贴胶气缸;32222、第一贴胶吸盘;3223、第一底板移动装置;323、第二移动底板;3231、第二吸带组件;32311、第二吸带气缸;32312、第二接带吸盘;3232、第二贴胶组件;32321、第二贴胶气缸;32322、第二贴胶吸盘;3233、第二底板移动装置;324、切料组件;3241、切料气缸;3242、切刀;325、卷绕材料;32. Automatic belt connection mechanism; 321, installation plate of belt connection mechanism; 322, first moving bottom plate; 3221, first belt suction assembly; 32211, the first suction belt cylinder; 32212, the first belt suction cup; 3222, the first glue assembly; 32221, the first glue cylinder; 32222, the first glue suction cup; 3223, the first bottom plate moving device; 323, The second moving bottom plate; 3231, the second suction belt assembly; 32311, the second suction belt cylinder; 32312, the second belt suction cup; 3232, the second glue assembly; 32321, the second glue cylinder; 32322, the second sticker Glue sucker; 3233, second bottom plate moving device; 324, cutting material; 3241, cutting cylinder; 3242, cutter; 325, winding material;
33、极耳焊接机构;331、焊接机构固定座;332、焊接组件安装板;333、极耳放卷组件;334、极耳压送组件;335、极耳裁切组件;336、极耳焊接组件;337、极耳纠偏机组件;33. Extreme welding mechanism; 331; Welding mechanism fixing base; 332; Welding component mounting plate; 333; Extreme ear unwinding component; 334; Extreme pressure feeding component; 335; Extreme cutting component; 336, Extreme welding Components; 337, polar ear correction machine components;
34、对贴机构;341、对贴机构安装板;342、放胶组件;343、夹胶组件;344、贴胶组件;3441、吸盘;345、拉胶组件;346、纠偏驱动装置;347、纠偏底座;34. Gluing mechanism; 341, Gluing mechanism mounting plate; 342, glue release component; 343, glue component; 344, glue component; 3441, suction cup; 345, glue component; 346, deviation correction driving device; 347, Rectification base
4、卷绕装置;4. Winding device;
5、后处理装置;51、取料机构;5. Post-processing device; 51. Reclaiming mechanism;
512、第二取料组件;5121、第一安装板;5122、手爪前移装置;5123、手爪移动块;5124、手爪下移装置;5125、手爪开合气缸;512. The second picking component; 5121, the first mounting plate; 5122, the claw forward moving device; 5123, the claw moving block; 5124, the claw downward moving device; 5125, the claw opening and closing cylinder;
513、电芯存放组件;5131、第二安装板;5132、电芯暂存板;51321、存放槽;5133、电芯上顶装置;5134、电芯移动装置;5135、电芯移动板;51351、移动槽;513, cell storage components; 5131, second mounting plate; 5132, cell temporary storage board; 51321, storage slot; 5133, cell top device; 5134, cell movement device; 5135, cell movement board; 51351 , Moving trough;
514、电芯;52、输送带;514, batteries; 52, conveyor belts;
53、烫孔机构;531、烫孔机构安装座;532、电芯夹持组件;5321、电芯夹爪;5322、滚轮;533、烫孔组件;5331、烫针;5332、烫针旋转电机;5333、烫针气缸;5334、烫针加热器;534、芯棒推送组件534;5341、芯棒推送针;5342、芯棒推送滑轨;5343、芯棒推送滑块座;5344、芯棒定位套;5345、芯棒推送针气缸;535、工位切换组件;5351、烫孔移动板;5352、烫孔安装座; 53, hot hole mechanism; 531, hot hole mechanism mounting seat; 532, battery core clamping components; 5321, battery core jaws; 5322, rollers; 533, hot hole components; 5331, hot needles; 5332, hot needle rotating motor ; 5333, hot needle cylinder; 5334, hot needle heater; 534, core rod pushing assembly 534; 5341, core rod pushing needle; 5342, core rod pushing slide; 5343, core rod pushing slider seat; 5344, core rod Positioning sleeve; 5345, core rod push pin cylinder; 535, station switching assembly; 5351, hot hole moving plate; 5352, hot hole mounting seat;
6、料带检测机构;61、第一检测相机;62、第二检测相机;63、第一安装支架;64、第二安装支架;65、第一光罩;651、第一拍摄孔;66、第一承载板;661、第一吸光板;67、第二光罩;671、第二拍摄孔;68、第二承载板;681、第二吸光板。6. Tape detection mechanism; 61. First detection camera; 62. Second detection camera; 63. First mounting bracket; 64. Second mounting bracket; 65. First photomask; 651. First shooting hole; 66 First load plate; 661, first light absorbing plate; 67, second photomask; 671, second photographing hole; 68, second load plate; 681, second light absorbing plate.
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The implementation, functional characteristics and advantages of the purpose of this application will be further described with reference to the embodiments and the drawings.
本发明的实施方式Embodiments of the invention
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solution, and advantages of the present application clearer, the present application is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the application, and are not used to limit the application.
如图1至图11所示,本申请提供一种制片卷绕一体机,包括机箱1、控制器(图中未标出)、以及与控制器电连接的两组隔膜放卷装置2、两组制片装置3及卷绕装置4,隔膜放卷装置2、制片装置3及卷绕装置4 设置于机箱1上。As shown in FIG. 1 to FIG. 11, the present application provides a tablet winding machine, which includes a chassis 1, a controller (not shown in the figure), and two sets of diaphragm unwinding devices 2 electrically connected to the controller. Two sets of the film making device 3 and the winding device 4, the diaphragm unwinding device 2, the film making device 3, and the winding device 4 are disposed on the chassis 1.
如图1所示,任意一组隔膜放卷装置2包括两组隔膜放卷机构21、以及自动接带机构32,自动接带机构32用于将一组隔膜放卷机构21的隔膜料带的首部与另一组隔膜放卷机构21的隔膜料带的尾部连接。As shown in FIG. 1, any set of diaphragm unwinding devices 2 includes two sets of diaphragm unwinding mechanisms 21 and an automatic tape connecting mechanism 32. The automatic tape connecting mechanism 32 is used for The head portion is connected to the tail portion of the diaphragm strip of another group of diaphragm unwinding mechanisms 21.
如图1所示,任意一组制片装置3包括两组极片放卷机构31、自动接带机构32、多组极耳焊接机构33及多组对贴机构34,多组极耳焊接机构33分别同时对极片放卷机构31连续提供的极片料带焊接极耳,多组对贴机构34分别同时对焊接极耳后的极片料带贴胶,自动接带机构32用于将一组极片放卷机构31的极片料带的首部与另一组极片放卷机构31的极片料带的尾部连接。As shown in FIG. 1, any one group of film making devices 3 includes two sets of pole piece unwinding mechanisms 31, an automatic belt connecting mechanism 32, multiple sets of pole welding mechanisms 33 and multiple sets of facing mechanisms 34, and multiple sets of pole welding mechanisms. 33 simultaneously welding the pole piece strips provided by the pole piece unwinding mechanism 31 at the same time, a plurality of sets of abutment mechanism 34 respectively apply glue to the pole piece material strips after welding the pole pieces at the same time, and the automatic tape connection mechanism 32 is used for The head of the pole piece tape of one set of pole piece unwinding mechanism 31 is connected to the tail of the pole piece tape of another set of pole piece unwinding mechanism 31.
如图1所示,卷绕装置4包括卷绕工位、贴胶工位及卸料工位,制片装置3提供的极片料带及隔膜放卷装置2提供的隔膜料带依次经卷绕工位、贴胶工位及卸料工位完成卷绕工序。As shown in FIG. 1, the winding device 4 includes a winding station, a gluing station, and a discharging station. The pole piece tape provided by the film making device 3 and the diaphragm tape provided by the diaphragm unwinding device 2 are sequentially rolled. Winding station, glue station and discharge station complete the winding process.
此外,应当注意的是,极耳焊接机构33及对贴机构34的数量是由电芯的卷绕速度、极耳焊接机构33焊接极耳的速度,以及对贴机构34贴胶的速度共同决定的,以协调完成电芯的生产。In addition, it should be noted that the number of the tab welding mechanism 33 and the bonding mechanism 34 is jointly determined by the winding speed of the battery cell, the speed at which the tab welding mechanism 33 welds the tabs, and the speed at which the bonding mechanism 34 is glued. To coordinate the production of battery cells.
在一实施例中,如图1所示,制片卷绕一体机还包括后处理装置5,后处理装置5安装在机箱1上,且位于卸料工位的侧边,用于对卷绕装置4卷绕完成的电芯进行处理,后处理装置5包括取料机构51、输送带52及设置于输送带52侧边的多组烫孔机构53。可以理解的,输送带52设置于卸料工位的侧面,并向制片卷绕一体机的侧面延伸。即,当卷绕机构顺时针旋转时,输送带52位于制片卷绕一体机的左侧,当卷绕机逆时针旋转时,输送带52位于制片卷绕一体机的右侧。为便于说明,图中将两种情况下输送带52的位置均示出。In an embodiment, as shown in FIG. 1, the sheet making and winding integrated machine further includes a post-processing device 5. The post-processing device 5 is installed on the chassis 1 and is located at the side of the unloading station for The battery cell wound up by the device 4 is processed, and the post-processing device 5 includes a taking-out mechanism 51, a conveyer belt 52, and a plurality of sets of hot-hole punching mechanisms 53 disposed on the side of the conveyer belt 52. It can be understood that the conveyor belt 52 is disposed on the side of the unloading station, and extends to the side of the tablet winding machine. That is, when the winding mechanism rotates clockwise, the conveyor belt 52 is located on the left side of the integrated production and winding machine, and when the winding machine rotates counterclockwise, the conveyor belt 52 is located on the right side of the integrated production and winding machine. For convenience of explanation, the positions of the conveyor belt 52 in both cases are shown in the figure.
在一实施例中,如图1及图2所示,取料机构51包括第一取料组件(图中未标出)、第二取料组件512及电芯存放组件513,第一取料组件用于将卸料工位的电芯移送至电芯存放组件513,第二取料组件512用于将电芯存放组件513上的电芯514移送至输送带52上。In an embodiment, as shown in FIGS. 1 and 2, the picking mechanism 51 includes a first picking component (not shown in the figure), a second picking component 512, and a battery storage component 513. The component is used to transfer the battery cells at the unloading station to the battery cell storage component 513, and the second pick-up component 512 is used to transfer the battery cells 514 on the battery cell storage component 513 to the conveyor belt 52.
第二取料组件512包括第一安装板5121、手爪前移装置5122、手爪移动块5123、手爪下移装置5124及至少两个手爪开合气缸5125,第一安装板5121固定在机箱1上,手爪前移装置5122固定在第一安装板5121上,手爪前移装置5122的移动端与手爪移动块5123固定连接,手爪前移装置5122可驱动手爪移动块5123在第一安装板5121上往复滑动,手爪下移装置5124固定在手爪移动块5123上,手爪下移装置5124的移动端与手爪开合气缸5125固定连接,手爪下移装置5124可驱动手爪开合气缸5125往复运动。The second picking assembly 512 includes a first mounting plate 5121, a claw forward device 5122, a claw moving block 5123, a claw down device 5124, and at least two claw opening and closing cylinders 5125. The first mounting plate 5121 is fixed at On the case 1, the gripper forward device 5122 is fixed on the first mounting plate 5121, and the moving end of the gripper forward device 5122 is fixedly connected to the gripper moving block 5123. The gripper forward device 5122 can drive the gripper moving block 5123. It slides back and forth on the first mounting plate 5121. The paw moving device 5124 is fixed on the paw moving block 5123. The moving end of the paw moving device 5124 is fixedly connected to the pawl opening and closing cylinder 5125. The paw moving device 5124 Can drive the claw opening and closing cylinder 5125 to reciprocate.
电芯存放组件513设置于卸料工位的侧面,用于暂时存放第一取料组件从卸料工位上夹取的电芯514,包括第二安装板5131、电芯暂存板5132、电芯上顶装置5133、电芯移动装置5134及电芯移动板5135,第二安装板5131固定在机箱1上,电芯上顶装置5133及电芯暂存板5132固定在第二安装板5131上,电芯暂存板5132上设有多对存放槽51321,电芯移动板5135上设有多个移动槽51351,存放槽51321的对数大于手爪开合气缸5125的个数,移动槽51351的数量大于或等于手爪开合气缸5125的数量,电芯上顶装置5133的移动端与电芯移动装置5134固定连接,电芯移动装置5134的移动端与电芯移动板5135固定连接,电芯上顶装置5133可通过电芯移动装置5134驱动电芯移动板5135向上托举电芯暂存板5132上的电芯514,电芯移动装置5134可驱动电芯移动板5135将电芯514移送至手爪开合气缸5125的下方。The battery storage component 513 is disposed on the side of the discharge station, and is used to temporarily store the battery 514 clamped by the first collection component from the discharge station, including the second mounting plate 5131, the battery temporary storage plate 5132, Cell top device 5133, cell moving device 5134, and cell moving plate 5135. The second mounting plate 5131 is fixed to the chassis 1. The cell top device 5133 and cell temporary storage plate 5132 are fixed to the second mounting plate 5131. There are multiple pairs of storage slots 51321 on the battery cell temporary storage plate 5132, and multiple mobile slots 51351 are provided on the battery cell moving plate 5135. The number of storage slot 51321 is greater than the number of the claw opening and closing cylinders 5125. The number of 51351 is greater than or equal to the number of the claw opening and closing cylinders 5125. The mobile end of the cell top device 5133 is fixedly connected to the cell moving device 5134. The mobile end of the cell moving device 5134 is fixed to the cell moving plate 5135. The cell top device 5133 can drive the cell moving board 5135 to support the cell 514 on the cell temporary storage board 5132 through the cell moving device 5134. The cell moving device 5134 can drive the cell moving board 5135 to move the cell 514. Transfer to the bottom of the pawl opening and closing cylinder 5125.
优选地,第二取料组件512包括两个手爪开合气缸5125,电芯暂存板5132上设有四对存放槽51321,电芯移动板5135上设有三个移动槽51351。Preferably, the second picking assembly 512 includes two claw opening and closing cylinders 5125, four pairs of storage slots 51321 are provided on the battery cell temporary storage plate 5132, and three moving slots 51351 are provided on the battery cell moving plate 5135.
为便于说明,按照距离卸料工位的距离,由近到远将四组存放槽51321依次命名为第一存放槽、第二存放槽、第三存放槽及第四存放槽,将移动槽51351依次命名为第一移动槽、第二移动槽及第三移动槽。具体的,当第二取料组件512的两个手爪开合气缸5125将电芯暂存板5132上的第三存放槽及第四存放槽上的两个电芯514取走后,电芯上顶装置5133驱动电芯移动板5135向上运动,使得电芯暂存板5132上的电芯514移至电芯移动板5135上。即,电芯暂存板5132上第一存放槽及第二存放槽上的两个电芯514分别移送至电芯移动板5135的第二移动槽及第三移动槽上,然后电芯移动装置5134驱动电芯移动板5135,将两个电芯514移送至第二存放槽及第三存放槽的上方,然后电芯上顶装置5133的复位,电芯移动板5135上第二移动槽及第三移动槽上的电芯514被放置在电芯暂存板5132的第二存放槽及第三存放槽51321上。For the convenience of explanation, according to the distance from the discharge station, the four groups of storage tanks 51321 are named as the first storage tank, the second storage tank, the third storage tank, and the fourth storage tank in order from near to far, and the moving tank 51351 Named as the first moving groove, the second moving groove and the third moving groove in this order. Specifically, when the two claw opening and closing cylinders 5125 of the second picking assembly 512 remove the third storage slot on the battery storage board 5132 and the two storage batteries 514 on the fourth storage slot, the battery core The top device 5133 drives the cell moving board 5135 to move upward, so that the cell 514 on the cell temporary storage board 5132 moves to the cell moving board 5135. That is, the two storage cells 514 on the first storage slot and the second storage slot on the cell temporary storage board 5132 are respectively transferred to the second and third mobile slots of the cell moving board 5135, and then the cell moving device 5134 drives the cell moving plate 5135, moves the two cells 514 above the second storage slot and the third storage slot, and then resets the cell top device 5133, and the second moving slot and the first on the cell moving plate 5135. The battery cells 514 on the three moving slots are placed on the second storage slot and the third storage slot 51321 of the battery cell temporary storage board 5132.
在电芯移动板5135移送电芯514时,第一取料组件将卸料工位的电芯514移送至电芯暂存板5132上的第一存放槽51321上。然后电芯上顶装置5133驱动电芯移动板5135向上运动,将电芯暂存板5132上的三个电芯514移送至第二存放槽51321、第三存放槽51321及第四存放槽51321上。具体过程可参照上述描述,在此不再赘述。然后,然后电芯移动板5135复位,以继续将电芯移送至手爪开合气缸5125的下方,第二取料组件512的两个手爪开合气缸5125再次将第三存放槽51321及第四存放槽51321上的电芯514取走,第一取料组件则连续将卷针上的电芯移送至第一存放槽上。通过各部件配合运动,使得手爪开合气缸5125始终能一次将两个电芯514移送至输送带52上,大大提高了电芯514生产效率。When the battery cell moving board 5135 transfers the battery cell 514, the first pick-up assembly transfers the battery cell 514 at the discharge station to the first storage slot 51321 on the battery cell temporary storage board 5132. Then the cell top device 5133 drives the cell moving board 5135 to move upward, and transfers the three cells 514 on the cell temporary storage board 5132 to the second storage slot 51321, the third storage slot 51321, and the fourth storage slot 51321. . The specific process can refer to the above description, and will not be repeated here. Then, the cell moving plate 5135 is reset to continue to move the cell below the pawl opening and closing cylinder 5125, and the two pawl opening and closing cylinders 5125 of the second picking assembly 512 again move the third storage slot 51321 and the first The battery cells 514 on the four storage slots 51321 are taken away, and the first picking component continuously transfers the battery cells on the winding needle to the first storage slot. Through the coordinated movement of various components, the gripper opening and closing cylinder 5125 can always transfer two battery cells 514 to the conveyor belt 52 at one time, which greatly improves the production efficiency of battery cells 514.
在本实施例中,电芯上顶装置5133及电芯移动装置5134均为气缸,但并不以此为限。第一取料组件可以包括将电芯514从卷针上取下、将电芯514移出及将电芯514移送至电芯暂存板5132上三个步骤。关于第一取料组件的具体结构请参照现有技术,在此不再赘述。In this embodiment, the battery cell top device 5133 and the battery cell moving device 5134 are both air cylinders, but not limited thereto. The first picking assembly may include three steps of removing the battery cell 514 from the winding pin, removing the battery cell 514, and transferring the battery cell 514 to the battery cell temporary storage board 5132. For the specific structure of the first reclaiming component, please refer to the prior art, and will not be repeated here.
在一实施例中,如图1、图3及图4所示,自动接带机构32用于在极片料带或隔膜料带将要用完时,将备用料带与将要用完的料带粘贴在一起,以实现换带,保证料带连续传输。自动接带机构32包括接带机构安装板321、第一底板移动装置3223、第二底板移动装置3233、第一移动底板322及第二移动底板323,第一移动底板322及第二移动底板323分别设置在卷绕材料325的两侧,第一底板移动装置3223及第二底板移动装置3233可分别驱动第一移动底板322及第二移动底板323在接带机构安装板321上相向滑动;第一移动底板322上固定有第一吸料组件3221及第一贴胶组件3222,第二移动底板323上固定有第二吸带组件3231及第二贴胶组件3232;In an embodiment, as shown in FIG. 1, FIG. 3, and FIG. 4, the automatic belt connection mechanism 32 is used to replace the spare tape with the tape to be used when the pole piece or diaphragm tape is about to be used up. Paste together to achieve tape change and ensure continuous transfer of the tape. The automatic belt connecting mechanism 32 includes a belt connecting mechanism mounting plate 321, a first bottom plate moving device 3223, a second bottom plate moving device 3233, a first moving bottom plate 322 and a second moving bottom plate 323, and a first moving bottom plate 322 and a second moving bottom plate 323. The first and second base plate moving devices 3223 and 3233 can respectively drive the first and second base plates 322 and 323 on the winding material 325 to slide on the belt connecting mechanism mounting plate 321. A moving bottom plate 322 is fixed with a first suction component 3221 and a first adhesive component 3222, and a second moving bottom plate 323 is fixed with a second suction belt component 3231 and a second adhesive component 3232;
第一移动底板322或第二移动底板323上设有切料组件324,切料组件324用于将第一吸带组件3221与第二吸带组件3231之间的当前使用的卷绕材料与备用卷绕材料剪断,第一贴胶组件3222及第二贴胶组件3232用于分别将胶带段贴于卷绕材料325切断处的两侧。A cutting component 324 is provided on the first moving bottom plate 322 or the second moving bottom plate 323. The cutting piece 324 is configured to use the currently used winding material between the first suction belt component 3221 and the second suction belt component 3231 and reserve it. The winding material is cut off, and the first and second gluing components 3222 and 3232 are used to respectively attach the adhesive tape segments to both sides of the cutting position of the winding material 325.
具体的,第一吸带组件3221包括第一吸带气缸32211及固定在第一吸带气缸32211的活塞杆上的第一接带吸盘32212,第二吸带组件3231包括第二吸带气缸32311及固定在第二吸带气缸32311的活塞杆上的第二接带吸盘32312。第一贴胶组件3222包括第一贴胶气缸32221及固定在第一贴胶气缸32221的活塞杆上的第一贴胶吸盘32222,第二贴胶组件3232包括第二贴胶气缸32321及固定在第二贴胶气缸32321的活塞杆上的第二贴胶吸盘32322。切料组件324包括切料气缸3241及固定在切料起航的活塞杆上的切刀3242。Specifically, the first suction belt assembly 3221 includes a first suction belt cylinder 32211 and a first belt suction cup 32212 fixed on a piston rod of the first suction belt cylinder 32211. The second suction belt assembly 3231 includes a second suction belt cylinder 32311. And a second belt suction cup 32312 fixed on the piston rod of the second belt suction cylinder 32311. The first gluing component 3222 includes a first gluing cylinder 32221 and a first gluing suction cup 32222 fixed on a piston rod of the first gluing cylinder 32221, and the second gluing component 3232 includes a second gluing cylinder 32321 and is fixed on the The second glue stick 32322 on the piston rod of the second glue cylinder 32321. The cutting assembly 324 includes a cutting cylinder 3241 and a cutting blade 3242 fixed on a piston rod for cutting starting.
以极片料带为例进行说明,当第一移动底板322一侧的极片料带将要用完时,将第二移动底板323一侧的备用极片料带拉出,穿过自动接带机构32并与废料收卷装置连接。然后,第一移动底板322与第二移动底板323相向运动,使得第一接带吸盘32212及第二接带吸盘32312分别将两条极片料带吸住。吸住极片料带后,切料组件324将两条极片料带剪断。剪断后,废料收卷装置将备用极片料带的前段部分收卷,当前使用的极片料带的尾部则被极片放卷机构31收卷。收卷后,第一吸带气缸32211驱动第一接带吸盘32212向上运动,以使得第一贴胶气缸32221驱动第一贴胶吸盘32222将胶带粘贴在卷绕材料325切断处的一侧。然后,第二吸带气缸32311驱动第二接带吸盘32312向下运动,以使得第二贴胶气缸32321驱动第二贴胶吸盘32322将胶带粘贴在卷绕材料325切断处的另一侧。如此,备用极片料带与当前使用的极片料带首尾相接,实现自动换带,保证了卷绕材料325的连续传送,实现了自动化卷绕,提高了卷绕效率。优选的,第一接带吸盘32212及第二接带吸盘32312的数量分别为两个。如此,切刀3242两侧的卷绕材料325在切断时均被接带吸盘3441吸住,便于切刀3242将卷绕材料325切断。Take the pole piece tape as an example for description. When the pole piece tape on the side of the first moving bottom plate 322 is about to run out, the spare pole piece tape on the side of the second moving bottom plate 323 is pulled out and passed through the automatic taping belt. The mechanism 32 is also connected to the waste winding device. Then, the first moving bottom plate 322 and the second moving bottom plate 323 move toward each other, so that the first tape receiving pad 32212 and the second tape receiving pad 32312 respectively hold the two pole pieces. After sucking the pole piece tape, the cutting assembly 324 cuts the two pole piece tapes. After the cutting, the waste material winding device winds up the front part of the spare pole piece tape, and the tail of the currently used pole piece tape is rolled up by the pole piece unwinding mechanism 31. After rewinding, the first tape suction cylinder 32211 drives the first tape suction cup 32212 to move upward, so that the first glue cylinder 32221 drives the first tape suction cup 32222 to stick the tape on the side where the winding material 325 is cut. Then, the second tape suction cylinder 32311 drives the second tape suction cup 32312 to move downward, so that the second glue cylinder 32321 drives the second tape suction cup 32322 to stick the tape on the other side of the cut of the winding material 325. In this way, the spare pole piece tape is connected end to end with the currently used pole piece tape to realize automatic tape change, ensure continuous transfer of the winding material 325, realize automatic winding, and improve winding efficiency. Preferably, the number of the first belt suction cup 32212 and the second belt suction cup 32312 are two respectively. In this way, the winding material 325 on both sides of the cutter 3242 is sucked by the suction cup 3441 during cutting, which is convenient for the cutter 3242 to cut the winding material 325.
在一实施例中,如图1、图5及图6所示,任意一组制片装置3包括两组极耳焊接机构33,任意一组极耳焊接机构33包括:焊接机构固定座331,用于将极耳焊接机构33固定在机箱1上;焊接组件安装板332,焊接组件安装板332滑动安装在焊接机构固定座331上;极耳放卷组件333,用于放卷极耳料带,固定安装在焊接组件安装板332上;极耳压送组件334,用于拉取并移送极耳,设置于焊接组件安装板332上;极耳裁切组件335,用于切断极耳料带,设置于焊接组件安装板332上且位于极耳压送组件334之后;极耳焊接组件336,用于将极耳焊接于极片上,设置于焊接组件安装板332上且位于极耳裁切组件335之后;极耳纠偏机组件337,用于纠正极耳在极片上的位置,极耳纠偏组件包括用于检测极耳在极片上的位置的检测反馈组件及用于驱动焊接组件安装板332移动的纠偏执行组件,检测反馈组件设置于焊接组件安装板332上且靠近极耳裁切组件335的一侧,纠偏执行组件设置于焊接机构固定座331上。In an embodiment, as shown in FIG. 1, FIG. 5 and FIG. 6, any one of the film making devices 3 includes two sets of tab welding mechanisms 33, and any set of tab welding mechanisms 33 includes a welding mechanism fixing base 331, It is used to fix the pole welding mechanism 33 on the chassis 1; the welding component mounting plate 332, the welding component mounting plate 332 is slidably mounted on the welding mechanism fixing base 331; and the pole ear unwinding component 333 is used to unwind the pole ear tape. , Fixedly installed on the welding component mounting plate 332; the pole ear pressure feeding component 334, which is used to pull and transfer the pole ear, is arranged on the welding component mounting plate 332; the pole ear cutting component 335, which is used to cut the pole ear strip Is disposed on the welding component mounting plate 332 and is located behind the pole ear pressure feeding component 334; the pole ear welding component 336 is used for welding the pole ear to the pole piece, is provided on the welding component mounting plate 332 and is located on the pole cutting component After 335; polar ear correction machine component 337, for correcting the position of the pole ear on the pole piece, the polar ear correction component includes a detection feedback component for detecting the position of the pole ear on the pole piece, and for driving the welding component mounting plate 332 to move Corrective action components, Sensory feedback assembly disposed on the welding assembly mounting plate 332 and adjacent the side of the tab cut assembly 335, the component performs correction means disposed on the fixing base 331 welded.
具体的,极耳放卷组件333用于放卷极耳料带,以连续提供极耳料带,且极耳料带的传送路径垂直于极片料带的传送路径。极耳料带经极耳放卷机构放卷后,由极耳压送组件334将极耳料带移送至极片上预设的焊接位置。然后,极耳焊接组件336将极耳焊接至极片料带上。同时,极耳裁切组件335将极耳料带切断,焊接好的极耳随极片料带移出,极耳压送组件334继续将极耳料带移送至预定焊接位置,以连续将极耳焊接在极片料带上。Specifically, the pole ear unwinding component 333 is used for unwinding the pole ear tape to continuously provide the pole ear tape, and the conveyance path of the pole ear tape is perpendicular to the conveyance path of the pole piece tape. After the polar ear tape is unrolled by the polar ear unwinding mechanism, the polar ear pressure feeding component 334 moves the polar ear tape to a preset welding position on the pole piece. The tab welding assembly 336 then welds the tabs to the strip of sheet material. At the same time, the pole ear cutting component 335 cuts the pole ear tape, the welded pole ear moves with the pole piece tape, and the pole ear pressure feeding component 334 continues to move the pole ear tape to a predetermined welding position to continuously Welded on the pole piece.
应当注意的是,两组极耳焊接机构33同时间隔将极耳焊接在极片料带上。为便于说明,假设极片料带上焊接极耳的位置依次为第一焊接位置、第二焊接位置、第三焊接位置及第四焊接位置,那么,在极片料带传送路径前方的极耳焊接机构33将极耳焊接在第一焊接位置及第三焊接位置,在极片料带传送路径后方的极耳焊接机构33则将极耳焊接在第二焊接位置及第四焊接位置。如此,两组极耳焊接机构33同时将极耳焊接在极片料带上,大大提高了电芯514的生产效率。It should be noted that the two sets of pole lug welding mechanisms 33 weld the pole lugs to the pole piece strip at the same time. For the sake of explanation, it is assumed that the positions of the welding lugs on the pole piece strip are the first welding position, the second welding position, the third welding position, and the fourth welding position in this order. Then, the pole ears in front of the pole piece strip conveying path The welding mechanism 33 welds the tabs at the first welding position and the third welding position, and the tab welding mechanism 33 behind the strip conveying path of the tabs welds the tabs at the second welding position and the fourth welding position. In this way, the two sets of pole-ear welding mechanisms 33 weld the poles to the pole pieces at the same time, which greatly improves the production efficiency of the battery core 514.
在一实施例中,如图1、图7及图8所示,任意一组制片装置3包括两组对贴机构34,任意一组对贴机构34包括对贴机构安装板341及固定在对贴机构安装板341上且分别位于极片料带表面两侧的两组放胶组件342、两组夹胶组件343、两组拉胶组件345及两组贴胶组件344,夹胶组件343用于夹持放胶组件342放出的胶带,拉胶组件345用于拉动胶带以使胶带位于极片料带的表面,贴胶组件344包括切胶组件(图中未标出)及吸盘3441,拉胶组件345拉动胶带至设定长度后,吸盘3441将拉胶组件345及夹胶组件343之间的胶带吸附住,经切胶组件切断胶带后吸盘3441将吸附的胶带压贴至极片料带的待贴胶部位上。In an embodiment, as shown in FIG. 1, FIG. 7, and FIG. 8, any one of the group of film making devices 3 includes two sets of affixing mechanisms 34, and any set of affixing mechanisms 34 includes an affixing mechanism mounting plate 341 and fixed on Two sets of glue-releasing components 342, two sets of glue-gluing components 343, two sets of glue-gluing components 345, and two sets of glue-gluing components 343, 343 It is used to hold the tape released by the glue release module 342. The glue pull module 345 is used to pull the tape so that the tape is located on the surface of the pole piece. The glue module 344 includes a glue cutting module (not shown in the figure) and a suction cup 3441. After the adhesive assembly 345 pulls the adhesive tape to a set length, the suction cup 3441 adsorbs the adhesive tape between the adhesive assembly 345 and the clamping assembly 343. After the adhesive cutter cuts the adhesive tape, the suction cup 3441 presses the adsorbed adhesive tape to the pole piece tape. On the part to be glued.
具体的,拉胶组件345将胶带从极片料带的一侧拉至另一侧,然后贴胶组件344的吸盘3441将位于极片料带表面的胶带吸住后,切胶组件将胶带切断,同时夹胶组件343将胶带夹住,防止胶带在切断后回退。胶带切断后,吸盘3441将其表面吸附的胶带粘贴至吸盘3441对应的极片料带的表面。应当注意的是,极片料带表面两侧的放胶组件342、夹胶组件343、拉胶组件345及贴胶组件344同时工作,以同时在极片料带表面两侧同时贴胶。Specifically, the adhesive assembly 345 pulls the tape from one side to the other of the pole piece material tape, and then the suction cup 3441 of the glue application component 344 sucks the tape located on the surface of the pole piece material tape, and then the glue cutting component cuts the tape At the same time, the adhesive component 343 clamps the tape to prevent the tape from falling back after being cut. After the tape is cut, the sucker 3441 sticks the adhesive tape adsorbed on its surface to the surface of the pole piece tape corresponding to the sucker 3441. It should be noted that the glue releasing component 342, the clamping component 343, the pulling component 345, and the adhesive component 344 on both sides of the surface of the pole piece tape work at the same time, so as to simultaneously apply glue on both sides of the surface of the pole piece tape.
可以理解的,为了进一步提高贴胶效率,两组对贴机构34同时间隔将胶带贴至极片料带上,与两组极耳焊接机构33的工作过程相同,在此不再赘述。It can be understood that, in order to further improve the bonding efficiency, the two sets of the sticking mechanism 34 apply the tape to the pole piece tape at the same time at the same time.
优选地,如图7及图8所示,对贴机构34还包括固定在机箱1上的纠偏感应器(图中未示出)、纠偏驱动装置346及纠偏底座347,纠偏底座固定在机箱1上,纠偏驱动装置346可驱动对贴机构安装板341在纠偏底座347上滑动。Preferably, as shown in FIG. 7 and FIG. 8, the sticking mechanism 34 further includes a correction sensor (not shown), a correction driving device 346, and a correction base 347 fixed on the case 1, and the correction base is fixed on the case 1 In the above, the deviation correcting driving device 346 can drive the mounting mechanism mounting plate 341 to slide on the deviation correcting base 347.
当纠偏感应器感应到胶带与极片料带不垂直时,纠偏驱动装置346驱动对贴机构安装板341移动,直至胶带与极片料带垂直。具体的,在本实施例中,纠偏驱动装置346为纠偏电机及将电机与对贴机构安装板341连接的滚珠丝杠结构。When the deviation correction sensor detects that the tape is not perpendicular to the pole piece tape, the deviation correction driving device 346 drives the mounting mechanism mounting plate 341 until the tape is perpendicular to the pole piece tape. Specifically, in this embodiment, the deviation correcting driving device 346 is a deviation correcting motor and a ball screw structure that connects the motor to the mounting mechanism mounting plate 341 of the facing mechanism.
在一实施例中,如图1、图9及图10所示,输送带52的侧面设有两组烫孔机构53,任意一组烫孔机构53包括用于将烫孔机构53安装至机箱1上的烫孔机构安装座531,烫孔机构安装座531上设置有可调整工位的电芯夹持组件532、对电芯514进行烫孔的烫孔组件533、对已烫孔的电芯进行插接芯棒的芯棒推送组件534以及用于往复切换烫孔组件533和芯棒推送组件534的加工工位的工位切换组件535。In an embodiment, as shown in FIG. 1, FIG. 9 and FIG. 10, the side of the conveyor belt 52 is provided with two sets of ironing mechanisms 53, and any group of ironing mechanisms 53 includes a mechanism for mounting the ironing mechanisms 53 to the chassis. The hot-hole mechanism mounting base 531 on 1 is provided with an adjustable cell holding device 532, a hot-hole assembly 533 for hot-celling the electric cell 514, and a The core rod pushing component 534 for inserting the core rod into the core and the station switching component 535 for reciprocally switching the processing station of the hot hole component 533 and the core rod pushing component 534.
电芯夹持组件532包括电芯夹爪5321,电芯夹爪5321上设置有多个用于夹持与定位电芯514的滚轮5322。The battery cell clamping assembly 532 includes a battery cell clamping claw 5321, and a plurality of rollers 5322 for clamping and positioning the battery cell 514 are provided on the battery cell clamping claw 5321.
烫孔组件533包括烫针5331、烫针旋转电机5332、烫针气缸5333及烫针加热器5334,烫针5331与烫针旋转电机5332的输出端连接,烫针气缸5333可驱动烫针旋转电机5332带动旋转的烫针5331经烫针加热器5334加热后插入电芯514的轴心。The hot hole assembly 533 includes a hot needle 5331, a hot needle rotating motor 5332, a hot needle cylinder 5333, and a hot needle heater 5334. The hot needle 5331 is connected to the output of the hot needle rotating motor 5332. The hot needle cylinder 5333 can drive the hot needle rotating motor. The hot needle 5331 driven by 5332 is heated by the hot needle heater 5334 and inserted into the axis of the battery core 514.
芯棒推送组件534包括用于推送芯棒的芯棒推送针5341、芯棒推送滑轨5342、设置于芯棒推送滑轨5342上的芯棒推送滑块座5343、设置于芯棒推送滑块座5343前侧沿芯棒推送方向设置的芯棒定位套5344以及芯棒推送针气缸5345,芯棒推送针气缸5345用于驱动芯棒推送滑块座5343及芯棒推送针5341沿芯棒推送滑轨5342往复滑动,以使芯棒定位套5344中的芯棒插入烫孔中。The mandrel pushing component 534 includes a mandrel pushing pin 5341 for mandrel pushing, a mandrel pushing slide 5342, a mandrel pushing slider seat 5343 provided on the mandrel pushing slide 5342, and a mandrel pushing slider. The mandrel positioning sleeve 5344 and the mandrel pusher cylinder 5345 are arranged along the mandrel pushing direction on the front side of the seat 5343. The mandrel pusher cylinder 5345 is used to drive the mandrel pushing slider seat 5343 and the mandrel pushing needle 5341 to be pushed along the mandrel. The slide rail 5342 slides back and forth, so that the core rod in the core rod positioning sleeve 5344 is inserted into the ironing hole.
工位切换组件535包括烫孔移动板5351、烫孔安装座5352和驱动组件,烫孔安装座5352设置在电芯夹持组件532的下方,烫孔移动板5351可往复滑动安装在烫孔安装座5352上,烫孔组件533和芯棒推送组件534均设置在烫孔移动板5351上,驱动组件驱动烫孔移动板5351在烫孔安装座5352上相对电芯夹持组件532来回移动,实现在烫孔组件533和芯棒推送组件534的加工工位的切换。The station switching component 535 includes a hot-hole moving plate 5351, a hot-hole mounting base 5352, and a driving component. The hot-hole mounting base 5352 is disposed below the battery cell clamping component 532. The hot-hole moving plate 5351 can be reciprocally slidably installed in the hot hole installation. On the base 5352, the ironing hole component 533 and the core rod pushing component 534 are both arranged on the ironing hole moving plate 5351, and the driving component drives the ironing hole moving plate 5351 to move back and forth relative to the battery cell clamping component 532 on the ironing hole mounting base 5352 to realize Switching between the processing stations of the hot hole assembly 533 and the core rod pushing assembly 534.
具体的,烫针5331及芯棒的轴线垂直于电芯的传送方向。当电芯传送至对应烫孔机构53的位置时,电芯夹持组件532夹取输送带52上的电芯,并对电芯进行定位。然后烫孔组件533的烫针气缸5333驱动烫针旋转电机5332带动旋转的烫针5331经烫针加热器5334加热后插入电芯的轴心以烫孔,烫孔后烫针气缸5333复位。同时工位切换组件535将芯棒推送组件534移送至电芯514的侧面。然后,芯棒推送针气缸5345驱动芯棒推送滑块座5343及芯棒推送针5341沿芯棒推送滑轨5342滑动,以使芯棒定位套5344中的芯棒插入烫孔中。然后芯棒推送组件534复位,电芯夹持组件532将电芯放回至输送带52上。可以理解的,两组烫孔机构53同时工作,同时对输送带52上的电芯烫孔及插芯,极大地提高了电芯的生产效率。Specifically, the axes of the hot needle 5331 and the core rod are perpendicular to the transmission direction of the battery cell. When the battery cell is transferred to the position corresponding to the hot hole mechanism 53, the battery cell clamping component 532 grips the battery cell on the conveyor belt 52 and positions the battery cell. Then the hot needle cylinder 5333 of the hot hole assembly 533 drives the hot needle rotating motor 5332 to drive the rotating hot needle 5331, which is heated by the hot needle heater 5334 and inserted into the axis of the battery core to iron the hole. The hot needle cylinder 5333 is reset after the hot hole. At the same time, the station switching component 535 transfers the core rod pushing component 534 to the side of the battery core 514. Then, the mandrel pushing needle cylinder 5345 drives the mandrel pushing slider seat 5343 and the mandrel pushing needle 5341 to slide along the mandrel pushing slide rail 5342, so that the mandrel in the mandrel positioning sleeve 5344 is inserted into the hot hole. Then the core rod pushing component 534 is reset, and the cell holding component 532 returns the battery cells to the conveyor belt 52. It can be understood that the two sets of hot-hole punching mechanisms 53 work at the same time, and hot-holes and ferrules of the battery cells on the conveyor belt 52 at the same time greatly improve the production efficiency of the battery cells.
在一实施例中,如图1及图11所示,制片卷绕一体机还包括两组分别用于检测正、负极片料带的料带检测机构6,任意一组料带检测机构6包括与控制器电连接的第一检测相机61及第二检测相机62,第一检测相机61及第二检测相机62分别通过第一安装支架63及第二安装支架64固定座机箱1上,第一检测相机61用于检测极片料带的一侧表面,第二检测相机62用于检测极片料带的另一侧表面。In an embodiment, as shown in FIG. 1 and FIG. 11, the sheet making and winding machine further includes two sets of strip detection mechanisms 6 for detecting positive and negative strips, and any set of strip detection mechanisms 6 The first detection camera 61 and the second detection camera 62 are electrically connected to the controller. The first detection camera 61 and the second detection camera 62 are fixed on the chassis 1 through the first mounting bracket 63 and the second mounting bracket 64, respectively. A detection camera 61 is used to detect one side surface of the pole piece tape, and a second detection camera 62 is used to detect the other side surface of the pole piece tape.
在本实施例中,第一检测相机61及第二检测相机62分别包括CCD器件和具有透镜结构的镜头,但并不以此为限。In this embodiment, the first detection camera 61 and the second detection camera 62 include a CCD device and a lens having a lens structure, but are not limited thereto.
通过设置料带检测机构6,可实时监控极片料带的质量,并将检测信号传输至控制器,通过控制器控制其他部件工作。例如,当极片检测机构检测到极片料带偏移时,控制器可接收信号并控制纠偏装置对极片料带进行纠偏,有利于实现电芯的自动化卷绕及卷绕过程的实时监控,提升电池的质量。By setting the tape detection mechanism 6, the quality of the pole piece tape can be monitored in real time, and the detection signal is transmitted to the controller, and the other components are controlled by the controller. For example, when the pole piece detection mechanism detects the deviation of the pole piece tape, the controller can receive a signal and control the correction device to correct the pole piece tape, which is beneficial to the automatic winding of the battery cell and the real-time monitoring of the winding process. To improve the quality of the battery.
在一实施例中,如图1及图11所示,料带检测机构6还包括第一光罩65、第一承载板66、第二光罩67及第二承载板68,第一光罩65及第二光罩67的罩口分别正对极片料带,第一光罩65及第二光罩67上分别设有对应第一检测相机61及第二检测相机62的镜头的第一拍摄孔651及第二拍摄孔671;第一承载板66及第二承载板68分别对应第一检测相机61及第二检测相机62设置于极片料带的另一侧,第一承载板66及第二承载板68上分别设有第一吸光板661及第二吸光板681。通过设置光罩及吸光板,可以提升检测相机的拍照质量,提高检测装置的检测精度。In an embodiment, as shown in FIGS. 1 and 11, the tape detection mechanism 6 further includes a first photomask 65, a first load plate 66, a second photomask 67 and a second load plate 68, and the first photomask The openings of the 65 and the second photomask 67 are respectively opposite to the pole piece tape. The first and second photomasks 65 and 67 are respectively provided with first lenses corresponding to the lenses of the first detection camera 61 and the second detection camera 62. A photographing hole 651 and a second photographing hole 671; the first carrier plate 66 and the second carrier plate 68 are respectively disposed on the other side of the pole piece strip corresponding to the first inspection camera 61 and the second inspection camera 62, and the first carrier plate 66 A first light absorbing plate 661 and a second light absorbing plate 681 are provided on the second carrier plate 68, respectively. By providing a photomask and a light absorbing plate, the photographing quality of the detection camera can be improved, and the detection accuracy of the detection device can be improved.
下面对本申请的制片卷绕一体机的工作过程作进一步说明:The working process of the tablet winding machine of the present application is further described below:
隔膜放卷机构放卷的隔膜料带分别依次经过自动接带机构(用于自动换带)、张力机构(使隔膜料带保持张紧)及测长机构(检测进入卷绕工位的隔膜料带的长度)后被送入至卷绕工位;极片放卷机构放卷的正、负极片料带分别依次经过自动接带(用于自动换带),张力机构(使极片料带保持张紧),极耳焊接机构(将极耳焊接在极片料带上),储料机构(暂时存储极片料带),毛刷吸尘机构(对极片料带上的粉尘进行清理),牵引机构(对极片料带前行提供动力),对贴机构(对焊接在极片料带上的极耳进行双面贴胶),料带检测机构(检测极片料带是否有缺陷),过程纠偏机构(对极片料带进行纠偏),然后经送料机构(将极片料带送入至卷绕工位,并在极片料带卷绕预设长度后将极片料带剪断)与卷前纠偏(在卷绕过程中纠偏)进入卷绕装置的卷绕工位进行卷绕,并在贴胶工位贴胶。完成卷绕后,取料机构将完成卷绕的电芯移送至输送带上,由输送带两侧的烫孔机构进行烫孔处理。The diaphragm unwinding mechanism of the diaphragm unwinding mechanism passes through the automatic tape connection mechanism (for automatic tape change), the tension mechanism (to keep the diaphragm tape tensioned), and the length measuring mechanism (to detect the diaphragm material entering the winding station). The length of the belt) is fed to the winding station; the positive and negative strips of unwinding of the pole piece unwinding mechanism pass through the automatic tape connection (for automatic tape change), and the tension mechanism (makes the pole piece of tape) Maintain tension), pole welding mechanism (welding the pole to the pole piece tape), storage mechanism (temporarily storing the pole piece tape), brush dust suction mechanism (to clean up the dust on the pole piece tape) ), Traction mechanism (providing power for the advancement of the pole piece of tape), sticking mechanism (double-sided sticking of the pole ears welded on the pole piece of tape), tape detection mechanism (detecting whether the pole piece of tape has Defect), the process correction mechanism (correction of the pole piece tape), and then through the feeding mechanism (feed the pole piece tape to the winding station, and after the pole piece tape is wound for a preset length, the pole piece material is wound With shearing) and correction before winding (correction during winding) into the winding package The wound winding station, and topping topping station. After the winding is completed, the take-up mechanism transfers the wound cells to the conveyor belt, and the hot-hole processing is performed by the hot-hole mechanism on both sides of the conveyor belt.
本申请的制片卷绕一体机,将制片、卷绕一体化,采用自动化的方式进行整个卷绕过程,卷绕部的三个工位能够不间断、独立完成各自工序,与其他各部件相互协同,实现整齐有序的卷绕程序,有效的提高了生产效率,节省人工费用。同时,由于避免了人工操作误差,使得电芯整齐度高,降低了电芯次品率。此外,由于两组隔膜放卷装置分别设有两组隔膜放卷机构,两组制片装置均分别设有两组极片放卷机构,隔膜放卷机构及极片放卷机构通过自动接带机构可以保证隔膜料带与极片料带始终连续传输,而且在极片料带的传输的过程中,多组极耳焊接机构及多组对贴机构同时分别对极片料带焊接极耳及贴胶,大大提高了电芯的生产效率。The sheet making and winding integrated machine of the present application integrates sheet making and winding, and performs the entire winding process in an automated manner. The three stations of the winding section can complete the respective processes without interruption and independently, and with other components. Cooperate with each other to achieve a neat and orderly winding process, which effectively improves production efficiency and saves labor costs. At the same time, because the manual operation error is avoided, the uniformity of the battery cell is high, and the defective rate of the battery cell is reduced. In addition, since two sets of diaphragm unwinding devices are provided with two sets of diaphragm unwinding mechanisms, two sets of film-making devices are provided with two sets of polar film unwinding mechanisms, respectively. The mechanism can ensure that the diaphragm strip and the pole strip are continuously conveyed at all times, and during the transfer of the pole strip, multiple sets of pole welding mechanisms and multiple sets of sticking mechanisms weld the pole pieces and the pole strips simultaneously Adhesive has greatly improved the production efficiency of battery cells.
以上仅为本申请的实施例,并非因此限制本申请的专利范围,凡是在本申请的申请构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。The above are only examples of the present application, and thus do not limit the patent scope of the present application. Under the concept of the application of the present application, any equivalent structural transformation made by using the description and drawings of the present application, or directly / indirectly used in other related All technical fields are covered by the patent protection scope of this application.

Claims (10)

  1. 一种制片卷绕一体机,其特征在于,包括机箱、控制器、以及与所述控制器电连接的两组隔膜放卷装置、两组制片装置及卷绕装置,所述隔膜放卷装置、制片装置及卷绕装置设置于所述机箱上;An all-in-one film making and winding machine is characterized in that it includes a chassis, a controller, and two sets of diaphragm unwinding devices, two sets of film making and winding devices electrically connected to the controller, and the diaphragm unwinds. The device, the film making device and the winding device are arranged on the casing;
    任意一组所述隔膜放卷装置包括两组隔膜放卷机构、以及自动接带机构,所述自动接带机构用于将一组所述隔膜放卷机构的隔膜料带的首部与另一组所述隔膜放卷机构的隔膜料带的尾部连接;Any one of the diaphragm unwinding devices includes two sets of diaphragm unwinding mechanisms and an automatic tape connecting mechanism, the automatic tape connecting mechanism is used to connect the head of one diaphragm strip of the diaphragm unwinding mechanism with another group The tail of the diaphragm strip of the diaphragm unwinding mechanism is connected;
    任意一组所述制片装置包括两组极片放卷机构、自动接带机构、多组极耳焊接机构及多组对贴机构,多组所述极耳焊接机构分别同时对所述极片放卷机构连续提供的极片料带焊接极耳,多组所述对贴机构分别同时对焊接极耳后的极片料带贴胶,所述自动接带机构用于将一组所述极片放卷机构的极片料带的首部与另一组所述极片放卷机构的极片料带的尾部连接;Any one of the film making devices includes two sets of pole piece unwinding mechanism, automatic belt connection mechanism, multiple sets of pole ear welding mechanism and multiple sets of facing mechanism, and multiple sets of said pole welding mechanism respectively simultaneously The pole piece material provided by the unwinding mechanism is provided with welding pole lugs, and a plurality of groups of the butt-attachment mechanisms are used to glue the pole piece material tape after welding the pole lugs at the same time. The head of the pole piece unwinding mechanism of the sheet unwinding mechanism is connected to the tail of the pole piece unwinding mechanism of another set of the pole piece unwinding mechanism;
    所述卷绕装置包括卷绕工位、贴胶工位及卸料工位,所述制片装置提供的极片料带及所述隔膜放卷装置提供的隔膜料带依次经所述卷绕工位、贴胶工位及卸料工位完成卷绕工序。The winding device includes a winding station, a gluing station, and a discharging station. The pole piece tape provided by the sheet making device and the diaphragm tape provided by the diaphragm unwinding device are sequentially passed through the winding. Work station, gluing station and unloading station complete the winding process.
  2. 如权利要求1所述的制片卷绕一体机,其特征在于,所述制片卷绕一体机还包括后处理装置,所述后处理装置安装在所述机箱上,且位于所述卸料工位的侧边,用于对所述卷绕装置卷绕完成的电芯进行处理,所述后处理装置包括取料机构、输送带及设置于所述输送带侧边的多组烫孔机构;The integrated film making and winding machine according to claim 1, wherein the integrated film making and winding machine further comprises a post-processing device, wherein the post-processing device is installed on the chassis and is located in the unloading device. The side of the work station is used to process the winding cell wound by the winding device. The post-processing device includes a take-up mechanism, a conveyor belt, and a plurality of sets of hot-punching mechanisms arranged on the side of the conveyor belt. ;
    所述取料机构包括第一取料组件、第二取料组件及电芯存放组件,所述第一取料组件用于将所述卸料工位的电芯移送至所述电芯存放组件,所述第二取料组件用于将所述电芯存放组件上的电芯移送至所述输送带上;The picking mechanism includes a first picking component, a second picking component, and a battery storage component. The first picking component is used to transfer the battery at the discharge station to the battery storage component. The second picking component is used to transfer the battery cells on the battery cell storage assembly to the conveyor belt;
    所述第二取料组件包括第一安装板、手爪前移装置、手爪移动块、手爪下移装置及至少两个手爪开合气缸,所述第一安装板固定在所述机箱上,所述手爪前移装置固定在所述第一安装板上,所述手爪前移装置的移动端与所述手爪移动块固定连接,所述手爪前移装置可驱动所述手爪移动块在所述第一安装板上往复滑动,所述手爪下移装置固定在所述手爪移动块上,所述手爪下移装置的移动端与所述手爪开合气缸固定连接,所述手爪下移装置可驱动所述手爪开合气缸往复运动;The second picking assembly includes a first mounting plate, a claw forward device, a claw moving block, a claw downward device, and at least two claw opening and closing cylinders, and the first mounting plate is fixed to the chassis. The paw advance device is fixed on the first mounting plate, the moving end of the paw advance device is fixedly connected to the paw moving block, and the paw advance device can drive the A paw moving block slides back and forth on the first mounting plate, the paw moving device is fixed on the paw moving block, and the moving end of the paw moving device opens and closes the cylinder. Fixed connection, the claw downward movement device can drive the claw opening and closing cylinder to reciprocate;
    所述电芯存放组件设置于所述卸料工位的侧面,用于暂时存放所述第一取料组件从所述卸料工位上夹取的电芯,包括第二安装板、电芯暂存板、电芯上顶装置、电芯移动装置及电芯移动板,所述第二安装板固定在所述机箱上,所述电芯上顶装置及电芯暂存板固定在所述第二安装板上,所述电芯暂存板上设有多对存放槽,所述电芯移动板上设有多个移动槽,所述存放槽的对数大于所述手爪开合气缸的个数,所述移动槽的数量大于或等于所述手爪开合气缸的数量,所述电芯上顶装置的移动端与所述电芯移动装置固定连接,所述电芯移动装置的移动端与所述电芯移动板固定连接,所述电芯上顶装置可通过所述电芯移动装置驱动所述电芯移动板向上托举所述电芯暂存板上的电芯,所述电芯移动装置可驱动所述电芯移动板将电芯移送至所述手爪开合气缸的下方。The battery cell storage assembly is disposed on the side of the discharge station, and is used to temporarily store the battery cell clamped from the discharge station by the first picking assembly, including a second mounting plate and a battery cell. The second storage plate is fixed on the case, the cell storage device, the cell top device, the cell moving device, and the cell moving plate are fixed on the case. On the second mounting plate, the battery cell temporary storage board is provided with a plurality of pairs of storage grooves, and the battery core moving plate is provided with a plurality of moving grooves, and the number of the storage grooves is greater than that of the claw opening and closing cylinder. The number of the moving grooves is greater than or equal to the number of the pawl opening and closing cylinders, and the mobile end of the cell upper device is fixedly connected to the cell moving device. The mobile end is fixedly connected to the battery cell moving board, and the battery cell top device can drive the battery cell moving board to hold the battery cells on the battery cell temporary storage board upwards through the battery cell moving device. The battery cell moving device can drive the battery cell moving plate to transfer the battery cell to the lower part of the pawl opening and closing cylinder. .
  3. 如权利要求2所述的制片卷绕一体机,其特征在于,所述第二取料组件包括两个所述手爪开合气缸,所述电芯暂存板上设有四对存放槽,所述电芯移动板上设有三个移动槽。The tablet making and winding integrated machine according to claim 2, wherein the second picking assembly comprises two claw opening and closing cylinders, and the battery cell temporary storage board is provided with four pairs of storage slots. There are three moving grooves on the cell moving board.
  4. 如权利要求1所述的制片卷绕一体机,其特征在于,所述自动接带机构包括接带机构安装板、第一底板移动装置、第二底板移动装置、第一移动底板及第二移动底板,所述第一移动底板及第二移动底板分别设置在卷绕材料的两侧,所述第一底板移动装置及第二底板移动装置可分别驱动所述第一移动底板及第二移动底板在所述接带机构安装板上相向滑动;The integrated film making and winding machine according to claim 1, wherein the automatic belt connection mechanism comprises a belt connection mechanism mounting plate, a first bottom plate moving device, a second bottom plate moving device, a first moving bottom plate, and a second A mobile base plate, the first mobile base plate and the second mobile base plate are respectively disposed on both sides of the winding material, and the first base plate moving device and the second base plate moving device can respectively drive the first mobile base plate and the second mobile base plate The bottom plate slides towards each other on the mounting plate of the belt connection mechanism;
    所述第一移动底板上固定有第一吸带组件及第一贴胶组件, 所述第二移动底板上固定有第二吸带组件及第二贴胶组件;A first suction belt component and a first adhesive component are fixed on the first mobile bottom plate, and a second suction belt component and a second adhesive component are fixed on the second mobile bottom plate;
    所述第一移动底板或第二移动底板上设有切料组件,所述切料组件用于将所述第一吸带组件与第二吸带组件之间的卷绕材料切断,所述第一贴胶组件及第二贴胶组件用于分别将胶带段贴于卷绕材料切断处的两侧。A cutting component is provided on the first moving bottom plate or the second moving bottom plate, and the cutting component is used to cut the winding material between the first suction belt component and the second suction belt component. A gluing component and a second gluing component are respectively used to stick the tape section on both sides of the cut of the winding material.
  5. 如权利要求1所述的制片卷绕一体机,其特征在于,任意一组所述制片装置包括两组极耳焊接机构,任意一组所述极耳焊接机构包括:The sheet making and winding integrated machine according to claim 1, wherein any one of the sheet making devices includes two sets of tab welding mechanisms, and any set of the tab welding mechanisms includes:
    焊接机构固定座,用于将所述极耳焊接机构固定在所述机箱上;A welding mechanism fixing base for fixing the pole lug welding mechanism on the chassis;
    焊接组件安装板,所述焊接组件安装板滑动安装在所述焊接机构固定座上;A welding component mounting plate, which is slidably mounted on the welding mechanism fixing base;
    极耳放卷组件,用于放卷极耳料带,固定安装在所述焊接组件安装板上;A pole ear unwinding component for unwinding a pole ear material tape and fixedly installed on the welding component mounting plate;
    极耳压送组件,用于拉取并移送极耳料带,设置于所述焊接组件安装板上;A pole ear pressure feeding component is used to pull and transfer the pole ear material tape, and is arranged on the welding component mounting plate;
    极耳裁切组件,用于切断极耳料带,设置于所述焊接组件安装板上且位于所述极耳压送组件之后;A polar ear cutting component for cutting the polar ear strip, which is arranged on the welding component mounting plate and is located behind the polar ear pressure feeding component;
    极耳焊接组件,用于将极耳焊接于极片料带上,设置于所述焊接组件安装板上且位于所述极耳裁切组件之后;A tab welding component, configured to weld the tab to a strip of tab material, arranged on the mounting plate of the welding component and behind the tab cutting component;
    极耳纠偏组件,用于纠正极耳在极片料带上的位置,所述极耳纠偏组件包括用于检测极耳在极片料带上的位置的检测反馈组件及用于驱动焊接机构安装板移动的纠偏执行组件,所述检测反馈组件设置于焊接组件安装板上且靠近所述极耳裁切组件的一侧,所述纠偏执行组件设置于焊接机构固定座上。A polar ear correcting component for correcting the position of the polar ear on the polar piece strip. The polar ear correcting component includes a detection feedback component for detecting the position of the polar ear on the polar piece strip and used for driving the welding mechanism installation. The deviation-correcting execution component of the board movement, the detection and feedback component is disposed on the welding component mounting plate and close to a side of the tab cutting component, and the deviation-correcting execution component is disposed on a welding mechanism fixing seat.
  6. 如权利要求5所述的制片卷绕一体机,其特征在于,任意一组所述制片装置包括两组对贴机构,任意一组所述对贴机构包括对贴机构安装板、以及固定在所述对贴机构安装板上且分别位于极片料带表面两侧的两组放胶组件、两组夹胶组件、两组拉胶组件及两组贴胶组件,所述夹胶组件用于夹持所述放胶组件放出的胶带,所述拉胶组件用于拉动胶带以使胶带位于极片料带的表面,所述贴胶组件包括切胶组件及吸盘,所述拉胶组件拉动胶带至设定长度后,所述吸盘将所述拉胶组件及夹胶组件之间的胶带吸附住,经所述切胶组件切断胶带后所述吸盘将吸附的胶带压贴至极片料带的待贴胶部位上。The sheet making and winding integrated machine according to claim 5, wherein any one of the sheet making devices includes two sets of the sticking mechanism, and any set of the sticking mechanisms includes a mounting plate for the sticking mechanism and a fixing device. Two sets of glue-releasing components, two sets of glue-releasing components, two sets of glue-releasing components, and two sets of glue-releasing components are mounted on the mounting plate of the pair-attachment mechanism and are respectively located on both sides of the surface of the pole piece strip. For holding the adhesive tape released by the glue release component, the glue pull component is used to pull the tape so that the tape is located on the surface of the pole piece tape. The glue component includes a glue cutting component and a suction cup, and the glue component pulls After the adhesive tape reaches a set length, the suction cup adsorbs the adhesive tape between the pull-up component and the sandwiching component. After the adhesive tape cuts the adhesive tape, the suction cup presses the adsorbed adhesive tape to the pole piece tape. To be glued.
  7. 如权利要求6所述的制片卷绕一体机,其特征在于,所述对贴机构还包括固定在所述机箱上的纠偏感应器、纠偏驱动装置及纠偏底座,所述纠偏底座固定在所述机箱上,所述纠偏驱动装置可驱动所述对贴机构安装板在所述纠偏底座上滑动。The sheet making and winding integrated machine according to claim 6, wherein the aligning mechanism further comprises a correction sensor, a correction driving device, and a correction base fixed on the case, and the correction base is fixed on the frame. On the chassis, the deviation correction driving device can drive the mounting mechanism mounting plate to slide on the deviation correction base.
  8. 如权利要求3所述的制片卷绕一体机,其特征在于,所述输送带的侧面设有两组烫孔机构,任意一组所述烫孔机构包括用于将所述烫孔机构安装至所述机箱上的烫孔机构安装座,所述烫孔机构安装座上设置有可调整工位的电芯夹持组件、对电芯进行烫孔的烫孔组件、对已烫孔的电芯进行插接芯棒的芯棒推送组件以及用于往复切换所述烫孔组件和芯棒推送组件的加工工位的工位切换组件;The tablet making and winding integrated machine according to claim 3, wherein two sides of the ironing mechanism are provided on the side of the conveyor belt, and any group of the ironing mechanism includes a mechanism for mounting the ironing mechanism. To the hot hole mechanism mounting seat on the chassis, the hot hole mechanism mounting seat is provided with an adjustable battery cell clamping assembly, a hot hole assembly for ironing the battery core, and A core rod pushing component for inserting a core rod into the core and a station switching component for switching the processing station of the hot hole component and the core rod pushing component to and fro;
    所述电芯夹持组件包括电芯夹爪,所述电芯夹爪上设置有多个用于夹持与定位电芯的滚轮;The battery cell clamping assembly includes a battery cell clamping claw, and the battery cell clamping claw is provided with a plurality of rollers for clamping and positioning the battery cell;
    所述烫孔组件包括烫针、烫针旋转电机、烫针气缸及烫针加热器,所述烫针与所述烫针旋转电机的输出端连接,所述烫针气缸可驱动所述烫针旋转电机带动旋转的烫针经所述烫针加热器加热后插入电芯的轴心;The hot hole assembly includes a hot needle, a hot needle rotating motor, a hot needle cylinder, and a hot needle heater. The hot needle is connected to the output end of the hot needle rotating motor, and the hot needle cylinder can drive the hot needle. The rotating electric machine drives the rotating hot needle to be inserted into the axis of the battery core after being heated by the hot needle heater;
    所述芯棒推送组件包括用于推送芯棒的芯棒推送针、芯棒推送滑轨、设置于芯棒推送滑轨上的芯棒推送滑块座、设置于芯棒推送滑块座前侧沿芯棒推送方向设置的芯棒定位套以及芯棒推送针气缸,所述芯棒推送针气缸用于驱动所述芯棒推送滑块座及芯棒推送针沿所述芯棒推送滑轨往复滑动,以使所述芯棒定位套中的芯棒插入烫孔中;The mandrel pushing component includes a mandrel pushing pin for pushing the mandrel, a mandrel pushing slide, a mandrel pushing slider seat provided on the mandrel pushing slide, and a front side of the mandrel pushing slider seat. A mandrel positioning sleeve and a mandrel pushing needle cylinder provided along the mandrel pushing direction are used to drive the mandrel pushing slider seat and the mandrel pushing needle to reciprocate along the mandrel pushing slide rail. Sliding to insert the mandrel in the mandrel positioning sleeve into the hot hole;
    所述工位切换组件包括烫孔移动板、烫孔安装座和驱动组件,所述烫孔安装座设置在所述电芯夹持组件的下方,所述烫孔移动板滑动安装在所述烫孔安装座上,所述烫孔组件及所述芯棒推送组件均设置在所述烫孔移动板上,所述驱动组件可驱动所述烫孔移动板在所述烫孔安装座上相对所述电芯夹持组件来回移动,以实现所述烫孔组件和芯棒推送组件的加工工位的切换。The station switching assembly includes a hot-hole moving board, a hot-hole mounting base, and a driving assembly. The hot-hole mounting base is disposed below the battery cell clamping assembly, and the hot-hole moving board is slidingly installed on the iron. On the hole mounting base, the hot hole assembly and the core rod pushing component are both disposed on the hot hole moving plate, and the driving component can drive the hot hole moving plate to face each other on the hot hole mounting base. The battery cell clamping assembly moves back and forth to switch the processing stations of the hot hole assembly and the core rod pushing assembly.
  9. 如权利要求1所述的制片卷绕一体机,其特征在于,所述制片卷绕一体机还包括两组分别用于检测正、负极片料带的料带检测机构,任意一组所述料带检测机构包括与控制器电连接的第一检测相机及第二检测相机,所述第一检测相机及第二检测相机分别通过第一安装支架及第二安装支架固定座所述机箱上,所述第一检测相机用于检测极片料带的一侧表面,所述第二检测相机用于检测极片料带的另一侧表面。The integrated film making and winding machine according to claim 1, wherein the integrated film making and winding machine further comprises two sets of tape detection mechanisms for detecting positive and negative sheet tapes, respectively, and any set of The tape detection mechanism includes a first detection camera and a second detection camera electrically connected to the controller. The first detection camera and the second detection camera are respectively mounted on the chassis through the first mounting bracket and the second mounting bracket. The first detection camera is used to detect one surface of the pole piece tape, and the second detection camera is used to detect the other surface of the pole piece tape.
  10. 如权利要求9所述的制片卷绕一体机,其特征在于,任意一组所述料带检测机构还包括第一光罩、第一承载板、第二光罩及第二承载板,所述第一光罩及第二光罩的罩口分别正对极片料带的两侧,所述第一光罩及第二光罩上分别设有对应所述第一检测相机及第二检测相机的镜头的第一拍摄孔及第二拍摄孔;The sheet making and winding integrated machine according to claim 9, wherein any one of the tape detection mechanisms further comprises a first photomask, a first load plate, a second photo cover, and a second load plate, The mouths of the first photomask and the second photomask are respectively opposite to the two sides of the pole piece material strip, and the first photomask and the second photomask are respectively provided with corresponding first detection cameras and second detections. A first shooting hole and a second shooting hole of a camera lens;
    所述第一承载板及第二承载板分别对应所述第一检测相机及第二检测相机设置于极片料带的另一侧,所述第一承载板及第二承载板上分别设有第一吸光板及第二吸光板。The first carrier plate and the second carrier plate are respectively disposed on the other side of the pole piece strip corresponding to the first inspection camera and the second inspection camera, and the first carrier plate and the second carrier plate are respectively provided with The first light-absorbing plate and the second light-absorbing plate.
PCT/CN2018/087704 2018-05-21 2018-05-21 Plate manufacturing and rolling integrated machine WO2019222886A1 (en)

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