WO2019218102A1 - Installation structure of ceiling fan controller - Google Patents

Installation structure of ceiling fan controller Download PDF

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Publication number
WO2019218102A1
WO2019218102A1 PCT/CN2018/000248 CN2018000248W WO2019218102A1 WO 2019218102 A1 WO2019218102 A1 WO 2019218102A1 CN 2018000248 W CN2018000248 W CN 2018000248W WO 2019218102 A1 WO2019218102 A1 WO 2019218102A1
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WO
WIPO (PCT)
Prior art keywords
controller
adapter
motor shaft
ceiling fan
sleeve
Prior art date
Application number
PCT/CN2018/000248
Other languages
French (fr)
Chinese (zh)
Inventor
阮国永
林志斌
Original Assignee
Ruan Guoyong
Lin Zhibin
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ruan Guoyong, Lin Zhibin filed Critical Ruan Guoyong
Publication of WO2019218102A1 publication Critical patent/WO2019218102A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/08Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
    • F04D25/088Ceiling fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/64Mounting; Assembling; Disassembling of axial pumps
    • F04D29/644Mounting; Assembling; Disassembling of axial pumps especially adapted for elastic fluid pumps
    • F04D29/646Mounting or removal of fans
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure

Definitions

  • the invention belongs to the technical field of ceiling fans, and particularly relates to a mounting structure of a ceiling fan controller.
  • the traditional ceiling fan controller is generally installed in the ceiling of the ceiling fan. Once the controller fails, the maintenance personnel must climb and remove the sling, and then repair or replace the controller. The operation is very complicated and dangerous, and takes a long time. It is not conducive to routine maintenance and repair. In addition, the conventional motor controllers are connected by exposed wires, which is easy to cause installation failure due to misconnection or poor wiring.
  • the invention patent of the patent application No. 201610323822.2 discloses a convenient maintenance ceiling fan, comprising a hanging pipe assembly, a blade and a ceiling fan motor, the blade is connected to the ceiling fan motor, and the ceiling fan motor is connected to a lower part of the hanging pipe assembly, wherein the ceiling fan motor is The installation cavity is provided, the inlet of the installation cavity extends to the bottom of the ceiling fan motor, the drive controller is arranged in the installation cavity, the detachable electrical connection is between the drive controller and the ceiling fan motor, and the installation cavity inlet at the bottom of the ceiling fan motor is also provided with protection. cover.
  • the above invention provides a separate mounting cavity under the motor housing, and the controller is placed in the mounting cavity, and the electrical connection between the controller and the motor is realized by means of the plugging terminal, which improves the motor controller to some extent.
  • the convenience of repair or replacement but it still has the problem of inconvenient installation of the motor controller, and also increases the overall height of the ceiling fan, which is not conducive to the use of the ceiling fan in a relatively small space.
  • the object of the present invention is to provide a mounting structure for a ceiling fan controller that facilitates installation, maintenance, and replacement of a controller, and that facilitates wiring of the controller.
  • the mounting structure of the ceiling fan controller of the present invention comprises a hollow motor shaft of a controller, an adapter and a motor, and the controller is detachably connected to the motor shaft through an adapter; the motor shaft is provided with a lead hole and the function wire is worn Passing through the motor shaft and leading along the lead hole; the functional wire and the controller are provided with mating plug connectors for electrical connection between the functional wires and the controller; the functional wires are controlled by the power wires and/or the controller The control line of the object.
  • the adapter is fixed on the motor shaft
  • the controller is detachably connected to the adapter
  • the plug connector of the function wire is fixedly disposed on the adapter.
  • the controller is disassembled, the fixed connection between the adapter and the motor shaft can be retained, so that it is more convenient to operate.
  • the plug connector of the function wire is fixedly disposed on the adapter, so that the position of the plug connector of the function wire is fixed, thereby Easy to connect.
  • the controller is connected to the adapter through a snap-fit structure, and the plug connector is inserted in the same direction as the snap-fit structure, so that the controller can be assembled to the adapter. It is also convenient to dock the plug connectors of the two.
  • the controller is provided with a guiding limit structure that cooperates with the adapter, and the guiding direction of the guiding limiting structure is the same as the plugging direction of the plug connector.
  • controller and the adapter have the following two structures:
  • the controller is provided with a horizontal guiding limit structure matched with the adapter, and the plugging direction of the plug connector is a horizontal direction.
  • the advantage of this structure is that when the controller is assembled, it is only necessary to push the controller in the horizontal direction to the adapter, without requiring more space in the vertical direction, requiring less space and more convenient assembly.
  • the controller is a box-shaped box body, the horizontal guiding limit structure is disposed in a middle portion of the controller, and the plug connector is located at two sides of the horizontal guiding limit structure.
  • the plug connector is close to the horizontal guide limit structure, which ensures that the position of the plug connector is more accurate, and the electrical connection between the controller and the adapter is smoother and more reliable.
  • the controller is provided with a vertical guiding limit structure matched with the adapter, and the plugging direction of the plug connector is a vertical direction.
  • the advantage of this type of structure is that after the controller is installed, the controller will be partially pressed against the adapter to ensure that the controller will not fall and is safer.
  • the controller is a box body having a circular cross section, and the vertical guiding limit structure is disposed at a central portion of the controller, and the plug connector is located at two sides of the vertical guiding limit structure.
  • the plug connector is close to the vertical guide limit structure, which ensures that the position of the plug connector is more accurate, and the electrical connection between the controller and the adapter is smoother and more reliable.
  • one side of the adapter is provided. There is a notch portion, and two sides of the notch portion are provided with horizontal screw holes, and the notch portion is fixedly connected with a pressure plate by bolts, and the pressure plate and the notch portion are respectively located on both sides of the motor shaft and the motor shaft is clamped, thereby the adapter Fixed to the motor shaft.
  • the adapter is fixed to the motor shaft by clamping the motor shaft with the pressure plate and the adapter. Only the horizontal bolts need to be tightened, and no more space in the vertical direction is required, so it is easy to operate.
  • the adapter is a box-like structure, the notch portion is opposite to the lead hole of the motor shaft, and the adapter is provided with a lead through hole for the function wire to pass through at a position corresponding to the lead hole, the function
  • the plug connector of the wire is disposed on the casing of the adapter.
  • the notch portion of the adapter is attached to the motor shaft, and the function wire is introduced into the box-shaped adapter through the notch portion, thereby avoiding the exposure of the function wire, improving the appearance and safety.
  • the adapter includes a sleeve, and a side of or around the sleeve is provided with a support frame, the sleeve is sleeved on the motor shaft, and the sleeve is passed through the sleeve and screwed into the motor shaft.
  • the bolt is fixedly connected with the motor shaft; the sleeve is provided with a lead through hole at a position corresponding to the lead hole; the controller is mounted on the support frame, and the support frame is provided with a detachment prevention structure matched with the controller.
  • the controller is fixed on the motor shaft by the sleeve and the bolt, and is stable and reliable, and the support frame functions as a support and a fixed controller, which can effectively prevent the controller from falling and is safer.
  • the plug connector of the function lead drawn through the lead port and the lead through hole can be connected with the plug connector of the controller.
  • the above support frame has the following two structures:
  • the support frame is two strip-shaped support plates respectively disposed on two sides of the sleeve, wherein one side of one support plate is provided with an upwardly protruding limit plate, and the controller is disposed at a position corresponding to the limit plate There is a escape slot; the plug connector of the controller is located on the side of the escape slot.
  • the two limiting plates form a lead slot for the function wire to be led out, and the direction of the functional wire can be standardized, and the functional wire can be protected.
  • the controller avoidance slot and the limiting plate can cooperate. The limit action of the controller prevents the controller from shaking horizontally relative to the support frame.
  • the support frame is a fan-shaped support plate disposed around the sleeve, the top surface of the support plate is distributed with a plurality of protruding fixing buckles, the fixing buckle is located on a circle centered on the axis of the sleeve; the control
  • the bottom surface of the device is provided with a bayonet engaging with the fixing buckle, and the width of one end of the bayonet is greater than or equal to the width of the fixing buckle, and the width of the other end is smaller than the width of the fixing buckle.
  • the controller After the controller is placed on the support plate, the controller can be rotated to clamp the fixing plate of the support plate into the bayonet of the controller, so that the controller and the support frame are relatively fixed; when the controller needs to be removed, only Reverse the controller and lift it up.
  • the controller can also be installed in the following manner: one side of the controller is provided with a notch portion, two sides of the notch portion are provided with horizontal screw holes, and the notch portion and the plate-like structure are fixed by bolts.
  • the connecting, the adapter and the notch are respectively located on both sides of the motor shaft and clamp the motor shaft, thereby fixing the controller to the motor shaft; the plug connector of the controller is located beside the notch.
  • the functional wire can be led out from the gap between the lead hole and the adapter and connected to the controller.
  • the surface of the controller is provided with a heat dissipation hole and/or a heat dissipation plate to facilitate heat dissipation of the controller.
  • the invention installs a fixed controller by adding a separate adapter, and realizes electrical connection between the motor and other components and the controller, thereby improving the convenience and reliability of the controller installation, and at the same time establishing the wire connection prevention by using the plug connector.
  • the wrong mechanism improves the safety and convenience of the wire connection; the installation structure of the ceiling fan controller of the invention can facilitate the installation, maintenance, replacement, etc. of the controller, and greatly reduce the labor cost of fan production and future maintenance.
  • FIG. 1 is a schematic view showing the overall structure of a mounting structure of a ceiling fan controller of Embodiment 1.
  • FIG. 2 is a schematic view showing a separate structure of a mounting structure of a ceiling fan controller of Embodiment 1.
  • Fig. 3 is a plan view of the adapter in the first embodiment.
  • Embodiment 4 is a side view of the adapter in Embodiment 1.
  • Fig. 5 is an axial view of the adapter in the first embodiment.
  • Fig. 6 is a plan view of the controller in the first embodiment.
  • Fig. 7 is a front elevational view of the controller in the first embodiment.
  • Figure 8 is an axial view of the controller in the first embodiment.
  • Fig. 9 is a schematic view (cross-sectional view) showing the cooperation of the controller and the adapter in the second embodiment.
  • Fig. 10 is a perspective view showing the entire structure of a mounting structure of the ceiling fan controller of the third embodiment.
  • Fig. 11 is a front elevational view showing the entire structure of a mounting structure of the ceiling fan controller of the third embodiment.
  • Fig. 12 is a rear elevational view showing the entire structure of a mounting structure of the ceiling fan controller of the third embodiment.
  • Figure 13 is an axial view of the controller in the third embodiment.
  • Figure 14 is an axial view of the adapter in the third embodiment.
  • Figure 15 is a schematic view showing the engagement of the adapter and the motor shaft in the third embodiment.
  • Fig. 16 is a perspective view showing the entire structure of a mounting structure of the ceiling fan controller of the fourth embodiment.
  • Fig. 17 is a front elevational view showing the entire structure of a mounting structure of the ceiling fan controller of the fourth embodiment.
  • Fig. 18 is a rear elevational view showing the entire structure of a mounting structure of the ceiling fan controller of the fourth embodiment.
  • Figure 19 is a front elevational view of the controller in the fourth embodiment.
  • Figure 20 is a bottom plan view of the controller in the fourth embodiment.
  • Figure 21 is a schematic view (front view) of the adapter and the motor shaft in the fourth embodiment.
  • Figure 22 is a schematic view (axial view) of the adapter and the motor shaft in the fourth embodiment.
  • Fig. 23 is a perspective view showing the entire structure of a mounting structure of the ceiling fan controller of the fifth embodiment.
  • Fig. 24 is a front elevational view showing the entire structure of a mounting structure of the ceiling fan controller of the fifth embodiment.
  • Figure 25 is a schematic view (front view) showing the cooperation of the controller and the adapter in the fifth embodiment.
  • Figure 26 is a schematic view (top view) showing the cooperation of the controller and the adapter in the fifth embodiment.
  • Figure 27 is a schematic view showing the cooperation of the adapter and the functional wire in the fifth embodiment.
  • the drawing shows: 1, controller; 11, controller lower cover; 12, controller upper cover; 13, circuit board; 14, heat sink; 15, guiding groove; 16, curved portion; 17, claw; , bayonet; 2, adapter; 21, adapter lower cover; 22, adapter upper cover; 23, guide rail; 24, notch; 25, pressure plate; 26, lead through hole; 27, card table; 3, motor; 4, motor shaft; 41, lead hole; 5, plug connector; 6, casing; 7, support frame; 8, limit plate;
  • This embodiment proposes a mounting structure of a ceiling fan controller that facilitates installation, maintenance, and replacement of the controller, and the controller is conveniently wired.
  • the mounting structure of the ceiling fan controller of the present embodiment includes a controller 1, an adapter 2, and a hollow motor shaft 4, and the adapter 2 is fixed to the motor shaft 4 and located at the motor 3.
  • the motor shaft 4 Above the (and the luminaire), the motor shaft 4 is provided with a lead hole 41 at a position corresponding to the adapter 2; the controller 1 is detachably connected to the adapter 2, the controller 1 and the adapter 2 A mating connector 5 is provided.
  • the adapter 2 is a box-like structure having a substantially fan-shaped cross section (the central angle is less than 90 degrees), and is specifically formed by the adapter lower cover 21 and the adapter upper cover 22 being fastened, and the adapter 2 is Two parallel horizontal guide rails 23 are protruded from one central position, and the arcuate notch portion 24 is formed in the middle of the guide rail 23, and the end portion of the guide rail 23 is provided with a horizontal screw hole, and the end of the guide rail 23 is fixedly connected with a pressure plate 25 by bolts.
  • the pressure plate 25 and the notch portion 24 are respectively located on both sides of the motor shaft 4 and clamp the motor shaft 4, thereby fixing the adapter 2 to the motor shaft 4.
  • the notch portion 24 faces the lead hole 41 of the motor shaft 4, and the adapter 2 is provided with a lead through hole 26 at a position corresponding to the lead hole 41.
  • the power cable and the control harness of the motor 3 and the like can be introduced into the box-shaped adapter 2 along the hollow motor shaft 4, the lead hole 41 and the lead through hole 26 of the adapter 2, thereby avoiding the exposure of the wire and improving the appearance. Aesthetics and safety.
  • the controller 1 is a box body having a fan-shaped cross section (the central angle is greater than 180 degrees), and is specifically formed by the controller lower cover 11 and the controller upper cover 12 being fastened, and the circuit board 13 is mounted therein.
  • the top surface and the bottom surface are provided with heat dissipation holes, and the bottom surface is further provided with a metal heat dissipation plate 14 to facilitate heat dissipation of the controller 1.
  • the middle of the controller 1 is provided with two opposite horizontal guiding grooves 15 which cooperate with the guide rails 23 of the adapter 2, and the upper groove wall and the lower groove wall of the guiding groove 15 sandwich the guide rail 23 therein, and the guiding groove 15 is on the opposite rail 23 While horizontally guiding, the guide rail 23 can also be restrained in the vertical direction to prevent the controller 1 from swinging up and down and left and right with respect to the adapter 2.
  • An arc portion 16 for escaping the motor shaft 4 is provided between the two guide grooves 15, and after the controller 1 and the adapter 2 are fixed, the controller 1 and the adapter 2 sandwich the motor shaft 4.
  • the plug connector 5 (for the female plug) of the controller 1 is disposed on both sides of the guide slot 15, and the plug connector 5 (for male plug) of the adapter 2 is located on both sides of the guide rail 23, and the plug connector 5 is inserted in the horizontal direction. direction.
  • the function wires (for connecting the power supply, the motor and possibly the lamps) in the hollow motor shaft are led out from the lead holes 41.
  • the position of the plug connector 5 close to the guide rail 23 and the guide groove 15 ensures that the position of the plug connector 5 is more accurate, so that the electrical connection between the controller 1 and the adapter 2 is smoother and more reliable.
  • the controller 1 When the controller 1 is assembled, only the controller 1 needs to be pushed to the adapter 2 in the horizontal direction, and no space in the vertical direction is required, and the space requirement is low; due to the plugging direction and the snap-in structure of the plug connector 5
  • the carding direction is the same, so that when the controller 1 is assembled to the adapter 2, the plug connectors 5 of the two are also docked, and the assembly is more convenient.
  • the snap-on structure of the controller 1 is an elastic claw 17 provided on both sides thereof.
  • the adapter 2 is provided with a card table 27 at a corresponding position, and when the controller 1 advances to the direction of the adapter 2 to a predetermined In the position, the elastic claw 17 can hold the card table 27 to prevent the controller 1 from coming off.
  • the controller 1 needs to be removed, it is necessary to first pry the elastic claws 17 to both sides, and then push the controller 1 in the opposite direction.
  • the adapter 2 When installing the ceiling fan, first the adapter 2 is fixed on the motor shaft 4, and the wire harness (for connecting the power source, the motor 3 and possibly the lamps) in the hollow motor shaft 4 is taken out from the lead hole 41, and The plug connector 5 of the adapter 2 is connected, and then the controller 1 is connected to the adapter 2, thereby fixing the controller 1, and finally the controller 1 is electrically connected to the above-mentioned harness by means of the mating plug connector 5.
  • the controller 1 needs to be repaired or replaced, the controller 1 can be removed from the adapter 2. Therefore, in the above installation process and in the future maintenance of the controller 1, there is no need to remove the ceiling fan, and it is not necessary to connect through the exposed wires, and the possibility of mis-wiring is reduced, thereby improving convenience and safety.
  • the controller 1 is provided with a vertical guiding limit structure (not shown) that cooperates with the adapter 2, and the plug connector 5 is The plugging direction is vertical.
  • the advantage of this configuration is that after the controller 1 is installed, the controller 1 is partially pressed against the adapter 2, ensuring that the controller 1 does not fall and is safer.
  • the controller 1 is a box body having a sector shape (center angle greater than 180 degrees), a vertical guide limit structure is disposed in the middle of the controller 1, and the plug connector 5 is located on both sides of the vertical guide limit structure.
  • the plug connector 5 is close to the vertical guiding limit structure, which ensures that the position of the plug connector 5 is more accurate, so that the electrical connection between the controller 1 and the adapter 2 is smoother and more reliable.
  • the mounting structure of the ceiling fan controller of the present embodiment includes a controller 1, an adapter 2, and a hollow motor shaft 4, and the adapter 2 is fixed to the motor shaft 4 and located at the motor 3.
  • the motor shaft 4 Above the (and the luminaire), the motor shaft 4 is provided with a lead hole 41 at a position corresponding to the adapter 2; the controller 1 is detachably connected to the adapter 2, the controller 1 and the adapter 2 A mating connector 5 is provided.
  • the adapter 2 includes a sleeve 6 on the side of which is provided with a support frame 7 which is sleeved on the motor shaft, and the sleeve 6 is passed through the sleeve 6 and screwed into the motor
  • the bolt of the shaft is fixedly connected with the motor shaft;
  • the sleeve 6 is provided with a lead through hole 26 at a position corresponding to the lead hole;
  • the controller is mounted on the support frame 7, and the support frame 7 is provided with a detachment prevention structure matched with the controller .
  • the supporting frame 7 is two strip-shaped supporting plates respectively disposed on two sides of the sleeve 6.
  • One of the two sides of the supporting plate is provided with an upwardly protruding limiting plate 8 near the edge; the controller 1 in this embodiment
  • the box body is fan-shaped (the center angle is greater than 180 degrees), and the middle portion of the controller 1 is provided with an arc portion 16 for avoiding the motor shaft 4, and the controller is corresponding to the limit plate 8.
  • the position i.e., both sides of the curved portion 16
  • the plug connector 5 of the controller 1 is located on the side of the escape groove.
  • the two limiting plates 8 form a lead slot for the function wire to be led out, which can regulate the direction of the functional wire and provide a certain protection for the functional wire; and the avoidance slot of the controller 1 cooperates with the limiting plate 8 It acts as a limit on the controller 1 to prevent the controller 1 from shaking horizontally with respect to the support frame 7.
  • the controller 1 is fastened to the motor shaft 4 by the sleeve 6 and the bolt, and is stable and reliable, and the support frame 7 functions as a support and a fixed controller, which can effectively prevent the controller 1 from falling and is safer. After the controller 1 is fixed to the support frame 7, the plug connector 5 of the function lead drawn through the lead port 41 and the lead through hole 26 can be mated with the plug connector 5 of the controller 1.
  • the support frame 7 is a circular support plate disposed around the sleeve 6.
  • the top surface of the support plate is distributed with a plurality of protruding fixings.
  • the buckle 9 is located on a circle centered on the axis of the sleeve 6.
  • the top of the fixing buckle 9 is bent to form a horizontal card slot structure; the controller 1 and the embodiments 1 and 2 in this embodiment Similarly, in the case of a box having a sector shape (center angle greater than 180 degrees), the central portion of the controller 1 is provided with an arc portion 16 for escaping the motor shaft 4, and the bottom surface of the controller is provided with a bayonet 18 for engaging with the fixing buckle 9.
  • the width of one end of the bayonet 18 is greater than or equal to the width of the fixing buckle 9, and the width of the other end is smaller than the width of the fixing buckle 9.
  • the mounting structure of the ceiling fan controller of the present embodiment includes a controller 1, an adapter 2, and a hollow motor shaft 4, and the adapter 2 is fixed to the motor shaft 4 and located at the motor 3.
  • the motor shaft 4 Above the (and the luminaire), the motor shaft 4 is provided with a lead hole 41 at a position corresponding to the adapter 2; the controller 1 is detachably connected to the adapter 2, the controller 1 and the adapter 2 A mating connector 5 is provided.
  • the controller 1 in this embodiment is similar to the first embodiment and the second embodiment, and is a box body having a sector shape (center angle greater than 180 degrees).
  • the middle portion of the controller 1 is provided with a motor shaft 4 for avoiding the motor shaft 4.
  • the curved portion 16 has two horizontally arranged screw holes on both sides of the curved portion 16, and the curved portion 16 is fixedly connected to the plate-like adapter 2 by bolts, and the adapter and the curved portion 16 are respectively located on the motor shaft The two sides of the 4 and the motor shaft 4 are clamped, thereby fixing the controller 1 to the motor shaft 4; the plug connector of the controller 1 is located on both sides of the curved portion 16, and the functional wires can be rotated from the lead holes 41 The gap of the connector 3 is taken out and connected to the plug connector 5 of the controller 1, and the above structure simplifies the structure of the adapter 1, reducing the corresponding cost.

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  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

An installation structure of a ceiling fan controller (1) that facilitates the installation, repair and replacement of the controller (1) and in which the wiring of the controller (1) is convenient. The installation structure of the ceiling fan controller (1) comprises the controller (1), an adapter (2) and a hollow motor shaft (4) of a motor (3). The controller (1) is detachably connected to the motor shaft (4) by means of the adapter (2). The motor shaft (4) is provided with a lead hole (41), and a functional wire penetrates the motor shaft (4) and is led out along the lead hole (41). The functional wire and the controller (1) are provided with plug joints (5) that match each other for use in electrically connecting the functional wire to the controller (1). Said functional wire is a power supply line and/or a control line of an object controlled by the controller (1).

Description

吊扇控制器的安装结构Ceiling fan controller mounting structure 技术领域Technical field
本发明属于吊扇技术领域,具体涉及到吊扇控制器的安装结构。The invention belongs to the technical field of ceiling fans, and particularly relates to a mounting structure of a ceiling fan controller.
背景技术Background technique
传统的吊扇控制器一般安装于吊扇的吊盅处,一旦控制器出现故障,就要维修人员登高并拆下吊盅,再对控制器进行维修或者更换,操作十分复杂且危险,耗时较长,不利于日常维护和维修等。另外,传统的电机控制器都是通过外露电线进行连接的,这样容易因为接错线或接线不良而引起安装故障。The traditional ceiling fan controller is generally installed in the ceiling of the ceiling fan. Once the controller fails, the maintenance personnel must climb and remove the sling, and then repair or replace the controller. The operation is very complicated and dangerous, and takes a long time. It is not conducive to routine maintenance and repair. In addition, the conventional motor controllers are connected by exposed wires, which is easy to cause installation failure due to misconnection or poor wiring.
专利申请号为201610323822.2的发明专利公开了一种方便维护的吊扇,包括吊管组件、叶片和吊扇电机,叶片连接所述吊扇电机,吊扇电机连接在吊管组件的下部,其中所述吊扇电机上设置有安装腔,安装腔入口延伸至吊扇电机底部,安装腔内设置有驱动控制器,驱动控制器与吊扇电机之间为可拆式电性连接,吊扇电机底部的安装腔入口还设置有保护盖。上述发明在电机壳体下方设置独立的安装腔,并将控制器放置在安装腔内,通过接插端子的方式实现控制器与电机的电连接,这虽然在一定程度上改善了电机控制器维修或更换的便利性,但是其仍存在电机控制器安装不便的问题,同时还使得吊扇的整体高度增加,不利于吊扇在高度较小的空间内使用。The invention patent of the patent application No. 201610323822.2 discloses a convenient maintenance ceiling fan, comprising a hanging pipe assembly, a blade and a ceiling fan motor, the blade is connected to the ceiling fan motor, and the ceiling fan motor is connected to a lower part of the hanging pipe assembly, wherein the ceiling fan motor is The installation cavity is provided, the inlet of the installation cavity extends to the bottom of the ceiling fan motor, the drive controller is arranged in the installation cavity, the detachable electrical connection is between the drive controller and the ceiling fan motor, and the installation cavity inlet at the bottom of the ceiling fan motor is also provided with protection. cover. The above invention provides a separate mounting cavity under the motor housing, and the controller is placed in the mounting cavity, and the electrical connection between the controller and the motor is realized by means of the plugging terminal, which improves the motor controller to some extent. The convenience of repair or replacement, but it still has the problem of inconvenient installation of the motor controller, and also increases the overall height of the ceiling fan, which is not conducive to the use of the ceiling fan in a relatively small space.
发明内容Summary of the invention
本发明的目的是提出一种方便安装、维修及更换控制器,且控制器接线方便的吊扇控制器的安装结构。The object of the present invention is to provide a mounting structure for a ceiling fan controller that facilitates installation, maintenance, and replacement of a controller, and that facilitates wiring of the controller.
本发明的吊扇控制器的安装结构包括控制器、转接器和电机的中空电机轴,所述控制器通过转接器可拆卸地连接于电机轴上;电机轴设有引线孔,功能导线穿过电机轴并沿引线孔引出;所述功能导线与控制器设有相互配合的插接头,以用于功能导线与控制器的电连接;所述功能导线为电源线和/或控制器所控制对象的控制线。The mounting structure of the ceiling fan controller of the present invention comprises a hollow motor shaft of a controller, an adapter and a motor, and the controller is detachably connected to the motor shaft through an adapter; the motor shaft is provided with a lead hole and the function wire is worn Passing through the motor shaft and leading along the lead hole; the functional wire and the controller are provided with mating plug connectors for electrical connection between the functional wires and the controller; the functional wires are controlled by the power wires and/or the controller The control line of the object.
在安装吊扇时,首先将控制器通过转接器连接于电机轴上,然后将中空电机轴内的功能导线(用于连接电源、电机及可能设有的灯具)从引线孔处引出,再利用相互配合的插接头将控制器与功能导线电连接。需要对控制器进行维修或更换时,只要拆下控制器即可。因此在上述安装过程以及将来可能的控制器维修过程中,均无需拆下吊扇,更无须通过外露电线进行连接,并降低了接错线的可能性,从而提高了便利性和安全性。When installing the ceiling fan, first connect the controller to the motor shaft through the adapter, and then take out the function wires (used to connect the power supply, the motor and possibly the lamps) in the hollow motor shaft from the lead holes, and then use them. A mating plug connector electrically connects the controller to the functional conductor. When you need to repair or replace the controller, just remove the controller. Therefore, in the above installation process and possible controller maintenance in the future, it is not necessary to remove the ceiling fan, and it is not necessary to connect through the exposed wires, and the possibility of mis-wiring is reduced, thereby improving convenience and safety.
进一步地,所述转接器固定于电机轴上,所述控制器可拆卸地与转接器连接,所述功能导线的插接头固定设置于转接器上。在拆卸控制器时,可以保留转接器与电机轴的固定连接,因此更加方便操作,另外,功能导线的插接头固定设置于转接器上,可以保证功能导线的插接头的位置固定,从而便于连接。Further, the adapter is fixed on the motor shaft, the controller is detachably connected to the adapter, and the plug connector of the function wire is fixedly disposed on the adapter. When the controller is disassembled, the fixed connection between the adapter and the motor shaft can be retained, so that it is more convenient to operate. In addition, the plug connector of the function wire is fixedly disposed on the adapter, so that the position of the plug connector of the function wire is fixed, thereby Easy to connect.
进一步地,所述控制器通过卡接结构与转接器连接,所述插接头的插接方向与卡接结构的卡接方向相同,这样可以在将控制器装配到转接器上的同时,也将两者的插接头对接,操作更为方便。Further, the controller is connected to the adapter through a snap-fit structure, and the plug connector is inserted in the same direction as the snap-fit structure, so that the controller can be assembled to the adapter. It is also convenient to dock the plug connectors of the two.
进一步地,所述控制器设有与转接器相配合的导向限位结构,所述导向限位结构的导向方向与插接头的插接方向相同。装配控制器时,只需要将控制器沿导向方向向转接器推动即可实现控制器的装配及控制器与转接器的插接头对接,装配更为方便、高效。Further, the controller is provided with a guiding limit structure that cooperates with the adapter, and the guiding direction of the guiding limiting structure is the same as the plugging direction of the plug connector. When assembling the controller, it is only necessary to push the controller in the guiding direction to the adapter to realize the assembly of the controller and the docking of the controller and the adapter of the adapter, and the assembly is more convenient and efficient.
具体来说,控制器与转接器的配合有以下两种结构:Specifically, the controller and the adapter have the following two structures:
1、所述控制器设有与转接器相配合的水平导向限位结构,所述插接头的插接方向为水平方向。此种结构的好处在于装配控制器时,只需要将控制器沿水平方向向转接器推动即可,无需垂直方向的更多空间,对空间要求较低,装配更为方便。优选地,所述控制器为截面呈扇形的盒体,水平导向限位结构设置于控制器的中部,插接头位于水平导向限位结构的两侧。插接头与水平导向限位结构接近,可以确保插接头的位置更为准确,使得控制器与转接器的电连接更为顺利、可靠。1. The controller is provided with a horizontal guiding limit structure matched with the adapter, and the plugging direction of the plug connector is a horizontal direction. The advantage of this structure is that when the controller is assembled, it is only necessary to push the controller in the horizontal direction to the adapter, without requiring more space in the vertical direction, requiring less space and more convenient assembly. Preferably, the controller is a box-shaped box body, the horizontal guiding limit structure is disposed in a middle portion of the controller, and the plug connector is located at two sides of the horizontal guiding limit structure. The plug connector is close to the horizontal guide limit structure, which ensures that the position of the plug connector is more accurate, and the electrical connection between the controller and the adapter is smoother and more reliable.
2、所述控制器设有与转接器相配合的垂直导向限位结构,所述插接头的插接方向为垂直方向。此种结构的好处在于控制器安装完毕后,控制器会有部分压在转接器上,确保控制器不会掉落,更为安全。优选地,所述控制器为截面呈圆形的盒体,垂直导向限位结构设置于控制器的中部,插接头位于垂直导向限位结构的两侧。插接头与垂直导向限位结构接近,可以确保插接头的位置更为准确,使得控制器与转接器的电连接更为顺利、可靠。2. The controller is provided with a vertical guiding limit structure matched with the adapter, and the plugging direction of the plug connector is a vertical direction. The advantage of this type of structure is that after the controller is installed, the controller will be partially pressed against the adapter to ensure that the controller will not fall and is safer. Preferably, the controller is a box body having a circular cross section, and the vertical guiding limit structure is disposed at a central portion of the controller, and the plug connector is located at two sides of the vertical guiding limit structure. The plug connector is close to the vertical guide limit structure, which ensures that the position of the plug connector is more accurate, and the electrical connection between the controller and the adapter is smoother and more reliable.
进一步地,在吊扇悬吊于天花板上时,电机与天花板之间的空间较小,因此固定转接器的操作会严重受到空间的限制,在本发明中,所述转接器的一侧设有缺口部,缺口部的两侧设有水平方向的螺孔,缺口部与一个压板通过螺栓固定连接,压板与缺口部分别位于电机轴的两侧并将电机轴夹紧,从而将转接器固定于电机轴上。通过压板与转接器夹紧电机轴的方式来将转接器固定在电机轴上,只需要拧紧水平的螺栓即 可,无需垂直方向的更多空间,因此便于操作。Further, when the ceiling fan is suspended from the ceiling, the space between the motor and the ceiling is small, so the operation of the fixed adapter is severely limited by space. In the present invention, one side of the adapter is provided. There is a notch portion, and two sides of the notch portion are provided with horizontal screw holes, and the notch portion is fixedly connected with a pressure plate by bolts, and the pressure plate and the notch portion are respectively located on both sides of the motor shaft and the motor shaft is clamped, thereby the adapter Fixed to the motor shaft. The adapter is fixed to the motor shaft by clamping the motor shaft with the pressure plate and the adapter. Only the horizontal bolts need to be tightened, and no more space in the vertical direction is required, so it is easy to operate.
进一步地,所述转接器为盒状结构,所述缺口部正对电机轴的引线孔,且转接器在对应引线孔的位置设有供功能导线穿过的引线通孔,所述功能导线的插接头设置于转接器的盒体上。转接器的缺口部与电机轴贴合,功能导线经过缺口部引入到盒状的转接器内,避免了功能导线外露,提高了美观性和安全性。Further, the adapter is a box-like structure, the notch portion is opposite to the lead hole of the motor shaft, and the adapter is provided with a lead through hole for the function wire to pass through at a position corresponding to the lead hole, the function The plug connector of the wire is disposed on the casing of the adapter. The notch portion of the adapter is attached to the motor shaft, and the function wire is introduced into the box-shaped adapter through the notch portion, thereby avoiding the exposure of the function wire, improving the appearance and safety.
进一步地,所述转接器包括套管,所述套管的侧部或周围设有支撑架,所述套管套设于电机轴上,套管利用穿过套管并旋入电机轴的螺栓与电机轴固定连接;套管在对应引线孔的位置设有引线通孔;控制器架设于支撑架上,所述支撑架设有与控制器相配合的防脱结构。上述控制器利用套管和螺栓配合以固定在电机轴上,稳定可靠,而支撑架起到支撑及固定控制器的作用,可有效防止控制器掉落,更为安全。在将控制器固定在支撑架上后,经引线口、引线通孔引出的功能导线的插接头与控制器的插接头对接即可。Further, the adapter includes a sleeve, and a side of or around the sleeve is provided with a support frame, the sleeve is sleeved on the motor shaft, and the sleeve is passed through the sleeve and screwed into the motor shaft. The bolt is fixedly connected with the motor shaft; the sleeve is provided with a lead through hole at a position corresponding to the lead hole; the controller is mounted on the support frame, and the support frame is provided with a detachment prevention structure matched with the controller. The controller is fixed on the motor shaft by the sleeve and the bolt, and is stable and reliable, and the support frame functions as a support and a fixed controller, which can effectively prevent the controller from falling and is safer. After the controller is fixed on the support frame, the plug connector of the function lead drawn through the lead port and the lead through hole can be connected with the plug connector of the controller.
具体来说,上述支撑架有以下两种结构:Specifically, the above support frame has the following two structures:
1、所述支撑架为分别设置于套管两侧的两块条状支撑板,其中一块支撑板的两侧设有向上突起的限位板,所述控制器在对应限位板的位置设有避让槽;所述控制器的插接头位于避让槽的旁侧。上述两块限位板形成了供功能导线引出的引线槽,可以规范功能导线的方向,并对功能导线起到一定的保护作用;而控制器的避让槽与限位板配合,可以起到对控制器的限位作用,防止控制器相对于支撑架水平晃动。1. The support frame is two strip-shaped support plates respectively disposed on two sides of the sleeve, wherein one side of one support plate is provided with an upwardly protruding limit plate, and the controller is disposed at a position corresponding to the limit plate There is a escape slot; the plug connector of the controller is located on the side of the escape slot. The two limiting plates form a lead slot for the function wire to be led out, and the direction of the functional wire can be standardized, and the functional wire can be protected. The controller avoidance slot and the limiting plate can cooperate. The limit action of the controller prevents the controller from shaking horizontally relative to the support frame.
2、所述支撑架为设置于套管周围的扇形支撑板,支撑板的顶面分布有若干个突出的固定扣,所述固定扣位于以套管轴心为圆心的圆上;所述控制器的底面设有与固定扣配合的卡口,所述卡口的一端宽度大于等于固定扣的宽度,另一端的宽度小于固定扣的宽度。在将控制器放置于支撑板上后,转动控制器,即可将支撑板的固定扣卡在控制器的卡口内,从而将控制器与支撑架相对固定;需要拆下控制器时,只需要将控制器反转并向上提起即可。2, the support frame is a fan-shaped support plate disposed around the sleeve, the top surface of the support plate is distributed with a plurality of protruding fixing buckles, the fixing buckle is located on a circle centered on the axis of the sleeve; the control The bottom surface of the device is provided with a bayonet engaging with the fixing buckle, and the width of one end of the bayonet is greater than or equal to the width of the fixing buckle, and the width of the other end is smaller than the width of the fixing buckle. After the controller is placed on the support plate, the controller can be rotated to clamp the fixing plate of the support plate into the bayonet of the controller, so that the controller and the support frame are relatively fixed; when the controller needs to be removed, only Reverse the controller and lift it up.
另外,控制器还可以通过下述方式安装:所述控制器的一侧设有缺口部,缺口部的两侧设有水平方向的螺孔,缺口部与板状结构的转接器通过螺栓固定连接,转接器与缺口部分别位于电机轴的两侧并将电机轴夹紧,从而将控制器固定于电机轴上;所述控制器的插接头位于缺口部的旁侧。功能导线可以从引线孔与转接器的间隙处引出并与控制器连接,上述结构简化了转接器的结构,降低了相应的成本。In addition, the controller can also be installed in the following manner: one side of the controller is provided with a notch portion, two sides of the notch portion are provided with horizontal screw holes, and the notch portion and the plate-like structure are fixed by bolts. The connecting, the adapter and the notch are respectively located on both sides of the motor shaft and clamp the motor shaft, thereby fixing the controller to the motor shaft; the plug connector of the controller is located beside the notch. The functional wire can be led out from the gap between the lead hole and the adapter and connected to the controller. The above structure simplifies the structure of the adapter and reduces the corresponding cost.
进一步地,所述控制器的表面设有散热孔和/或散热板,以方便控制器的散热。Further, the surface of the controller is provided with a heat dissipation hole and/or a heat dissipation plate to facilitate heat dissipation of the controller.
本发明通过增设一个独立的转接器来安装固定控制器,以及实现电机等部件与控制器的电连接,提高了控制器安装的方便性、可靠性,同时利用插接头建立了导线连接的防错机制,改善了导线连接的安全性和便利性;通过本发明的吊扇控制器的安装结构,可以方便控制器的安装、维修、更换等,大大降低风扇生产和日后维修的人工成本。The invention installs a fixed controller by adding a separate adapter, and realizes electrical connection between the motor and other components and the controller, thereby improving the convenience and reliability of the controller installation, and at the same time establishing the wire connection prevention by using the plug connector. The wrong mechanism improves the safety and convenience of the wire connection; the installation structure of the ceiling fan controller of the invention can facilitate the installation, maintenance, replacement, etc. of the controller, and greatly reduce the labor cost of fan production and future maintenance.
附图说明DRAWINGS
图1是实施例1的吊扇控制器的安装结构的整体结构示意图。1 is a schematic view showing the overall structure of a mounting structure of a ceiling fan controller of Embodiment 1.
图2是实施例1的吊扇控制器的安装结构的分体结构示意图。2 is a schematic view showing a separate structure of a mounting structure of a ceiling fan controller of Embodiment 1.
图3是实施例1中的转接器的俯视图。Fig. 3 is a plan view of the adapter in the first embodiment.
图4是实施例1中的转接器的侧视图。4 is a side view of the adapter in Embodiment 1.
图5是实施例1中的转接器的轴视图。Fig. 5 is an axial view of the adapter in the first embodiment.
图6是实施例1中的控制器的俯视图。Fig. 6 is a plan view of the controller in the first embodiment.
图7是实施例1中的控制器的正视图。Fig. 7 is a front elevational view of the controller in the first embodiment.
图8是实施例1中的控制器的轴视图。Figure 8 is an axial view of the controller in the first embodiment.
图9是实施例2中的控制器与转接器的配合示意图(剖视图)。Fig. 9 is a schematic view (cross-sectional view) showing the cooperation of the controller and the adapter in the second embodiment.
图10是实施例3的吊扇控制器的安装结构的整体结构轴视图。Fig. 10 is a perspective view showing the entire structure of a mounting structure of the ceiling fan controller of the third embodiment.
图11是实施例3的吊扇控制器的安装结构的整体结构正视图。Fig. 11 is a front elevational view showing the entire structure of a mounting structure of the ceiling fan controller of the third embodiment.
图12是实施例3的吊扇控制器的安装结构的整体结构后视图。Fig. 12 is a rear elevational view showing the entire structure of a mounting structure of the ceiling fan controller of the third embodiment.
图13是实施例3中的控制器的轴视图。Figure 13 is an axial view of the controller in the third embodiment.
图14是实施例3中的转接器的轴视图。Figure 14 is an axial view of the adapter in the third embodiment.
图15是实施例3中的转接器与电机轴的配合示意图。Figure 15 is a schematic view showing the engagement of the adapter and the motor shaft in the third embodiment.
图16是实施例4的吊扇控制器的安装结构的整体结构轴视图。Fig. 16 is a perspective view showing the entire structure of a mounting structure of the ceiling fan controller of the fourth embodiment.
图17是实施例4的吊扇控制器的安装结构的整体结构正视图。Fig. 17 is a front elevational view showing the entire structure of a mounting structure of the ceiling fan controller of the fourth embodiment.
图18是实施例4的吊扇控制器的安装结构的整体结构后视图。Fig. 18 is a rear elevational view showing the entire structure of a mounting structure of the ceiling fan controller of the fourth embodiment.
图19是实施例4中的控制器的正视图。Figure 19 is a front elevational view of the controller in the fourth embodiment.
图20是实施例4中的控制器的仰视图。Figure 20 is a bottom plan view of the controller in the fourth embodiment.
图21是实施例4中的转接器与电机轴的配合示意图(正视图)。Figure 21 is a schematic view (front view) of the adapter and the motor shaft in the fourth embodiment.
图22是实施例4中的转接器与电机轴的配合示意图(轴视图)。Figure 22 is a schematic view (axial view) of the adapter and the motor shaft in the fourth embodiment.
图23是实施例5的吊扇控制器的安装结构的整体结构轴视图。Fig. 23 is a perspective view showing the entire structure of a mounting structure of the ceiling fan controller of the fifth embodiment.
图24是实施例5的吊扇控制器的安装结构的整体结构正视图。Fig. 24 is a front elevational view showing the entire structure of a mounting structure of the ceiling fan controller of the fifth embodiment.
图25是实施例5中的控制器与转接器配合示意图(正视图)。Figure 25 is a schematic view (front view) showing the cooperation of the controller and the adapter in the fifth embodiment.
图26是实施例5中的控制器与转接器配合示意图(俯视图)。Figure 26 is a schematic view (top view) showing the cooperation of the controller and the adapter in the fifth embodiment.
图27是实施例5中的转接器与功能导线的配合示意图。Figure 27 is a schematic view showing the cooperation of the adapter and the functional wire in the fifth embodiment.
附图标示:1、控制器;11、控制器下盖;12、控制器上盖;13、电路板;14、散热板;15、导向槽;16、弧形部;17、卡爪;18、卡口;2、转接器;21、转接器下盖;22、转接器上盖;23、导轨;24、缺口部;25、压板;26、引线通孔;27、卡台;3、电机;4、电机轴;41、引线孔;5、插接头;6、套管;7、支撑架;8、限位板;9;固定扣。The drawing shows: 1, controller; 11, controller lower cover; 12, controller upper cover; 13, circuit board; 14, heat sink; 15, guiding groove; 16, curved portion; 17, claw; , bayonet; 2, adapter; 21, adapter lower cover; 22, adapter upper cover; 23, guide rail; 24, notch; 25, pressure plate; 26, lead through hole; 27, card table; 3, motor; 4, motor shaft; 41, lead hole; 5, plug connector; 6, casing; 7, support frame; 8, limit plate;
具体实施方式Detailed ways
下面对照附图,通过对实施实例的描述,对本发明的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理等作进一步的详细说明。The specific embodiments of the present invention, such as the shape and structure of the components involved, the mutual position and connection relationship between the parts, the functions and working principles of the parts, etc., are further described below with reference to the accompanying drawings. Detailed description.
实施例1:Example 1:
本实施例提出了一种方便安装、维修及更换控制器,且控制器接线方便的吊扇控制器的安装结构。This embodiment proposes a mounting structure of a ceiling fan controller that facilitates installation, maintenance, and replacement of the controller, and the controller is conveniently wired.
如图1~8所示,本实施例的吊扇控制器的安装结构包括控制器1、转接器2和中空电机轴4,所述转接器2固定于电机轴4上,并位于电机3(和灯具)的上方,电机轴4在对应转接器2的位置设有引线孔41;所述控制器1可拆卸地连接于转接器2上,所述控制器1与转接器2设有相互配合的插接头5。As shown in FIGS. 1-8, the mounting structure of the ceiling fan controller of the present embodiment includes a controller 1, an adapter 2, and a hollow motor shaft 4, and the adapter 2 is fixed to the motor shaft 4 and located at the motor 3. Above the (and the luminaire), the motor shaft 4 is provided with a lead hole 41 at a position corresponding to the adapter 2; the controller 1 is detachably connected to the adapter 2, the controller 1 and the adapter 2 A mating connector 5 is provided.
具体来说,转接器2为截面大致呈扇形(圆心角小于90度)的盒状结构,具体由转接器下盖21、转接器上盖22扣合而成,转接器2的一侧中央位置突出两条平行的水平导轨23,导轨23中间为弧形的缺口部24,导轨23的端部设有水平方向的螺孔,导轨23的端部与一个压板25通过螺栓固定连接,压板25与缺口部24分别位于电机轴4的两侧并将电机轴4夹紧,从而将转接器2固定于电机轴4上。Specifically, the adapter 2 is a box-like structure having a substantially fan-shaped cross section (the central angle is less than 90 degrees), and is specifically formed by the adapter lower cover 21 and the adapter upper cover 22 being fastened, and the adapter 2 is Two parallel horizontal guide rails 23 are protruded from one central position, and the arcuate notch portion 24 is formed in the middle of the guide rail 23, and the end portion of the guide rail 23 is provided with a horizontal screw hole, and the end of the guide rail 23 is fixedly connected with a pressure plate 25 by bolts. The pressure plate 25 and the notch portion 24 are respectively located on both sides of the motor shaft 4 and clamp the motor shaft 4, thereby fixing the adapter 2 to the motor shaft 4.
缺口部24正对电机轴4的引线孔41,且转接器2在对应引线孔41的位置设有引线通孔26。电机3等部件的电源线、控制线束等均可以沿中空电机轴4、引线孔41及转接器2的引线通孔26引入到盒状的转接器2内,避免了导线外露,提高了美观 性和安全性。The notch portion 24 faces the lead hole 41 of the motor shaft 4, and the adapter 2 is provided with a lead through hole 26 at a position corresponding to the lead hole 41. The power cable and the control harness of the motor 3 and the like can be introduced into the box-shaped adapter 2 along the hollow motor shaft 4, the lead hole 41 and the lead through hole 26 of the adapter 2, thereby avoiding the exposure of the wire and improving the appearance. Aesthetics and safety.
在本实施例中,控制器1为截面呈扇形(圆心角大于180度)的盒体,具体由控制器下盖11、控制器上盖12扣合而成,其内部安装有电路板13,顶面和底面均设有散热孔,底面还设有金属散热板14,以方便控制器1的散热。控制器1的中部设有与转接器2导轨23相配合的两个相对的水平导向槽15,导向槽15的上槽壁和下槽壁将导轨23夹于其中,导向槽15在对导轨23进行水平导向的同时,还可以在垂直方向上对导轨23限位,防止控制器1相对于转接器2上下及左右晃动。两个导向槽15之间设有用于避让电机轴4的弧形部16,在将控制器1与转接器2固定之后,控制器1与转接器2将电机轴4夹在中间。In this embodiment, the controller 1 is a box body having a fan-shaped cross section (the central angle is greater than 180 degrees), and is specifically formed by the controller lower cover 11 and the controller upper cover 12 being fastened, and the circuit board 13 is mounted therein. The top surface and the bottom surface are provided with heat dissipation holes, and the bottom surface is further provided with a metal heat dissipation plate 14 to facilitate heat dissipation of the controller 1. The middle of the controller 1 is provided with two opposite horizontal guiding grooves 15 which cooperate with the guide rails 23 of the adapter 2, and the upper groove wall and the lower groove wall of the guiding groove 15 sandwich the guide rail 23 therein, and the guiding groove 15 is on the opposite rail 23 While horizontally guiding, the guide rail 23 can also be restrained in the vertical direction to prevent the controller 1 from swinging up and down and left and right with respect to the adapter 2. An arc portion 16 for escaping the motor shaft 4 is provided between the two guide grooves 15, and after the controller 1 and the adapter 2 are fixed, the controller 1 and the adapter 2 sandwich the motor shaft 4.
控制器1的插接头5(为母插)设置于导向槽15的两侧,转接器2的插接头5(为公插)位于导轨23的两侧,插接头5的插接方向为水平方向。中空电机轴内的功能导线(用于连接电源、电机及可能设有的灯具)从引线孔41处引出。插接头5与导轨23、导向槽15的位置接近,可以确保插接头5的位置更为准确,使得控制器1与转接器2的电连接更为顺利、可靠。装配控制器1时,只需要将控制器1沿水平方向向转接器2推动即可,无需垂直方向的更多空间,对空间要求较低;由于插接头5的插接方向与卡接结构的卡接方向相同,因此在将控制器1装配到转接器2上的同时,也会将两者的插接头5对接,装配更为方便。The plug connector 5 (for the female plug) of the controller 1 is disposed on both sides of the guide slot 15, and the plug connector 5 (for male plug) of the adapter 2 is located on both sides of the guide rail 23, and the plug connector 5 is inserted in the horizontal direction. direction. The function wires (for connecting the power supply, the motor and possibly the lamps) in the hollow motor shaft are led out from the lead holes 41. The position of the plug connector 5 close to the guide rail 23 and the guide groove 15 ensures that the position of the plug connector 5 is more accurate, so that the electrical connection between the controller 1 and the adapter 2 is smoother and more reliable. When the controller 1 is assembled, only the controller 1 needs to be pushed to the adapter 2 in the horizontal direction, and no space in the vertical direction is required, and the space requirement is low; due to the plugging direction and the snap-in structure of the plug connector 5 The carding direction is the same, so that when the controller 1 is assembled to the adapter 2, the plug connectors 5 of the two are also docked, and the assembly is more convenient.
控制器1的卡接结构为其两侧设有的弹性卡爪17,对应地,转接器2在相应的位置设有卡台27,当控制器1向转接器2的方向推进到预定位置时,弹性卡爪17即可扣住卡台27,防止控制器1脱离。需要拆下控制器1时,需要首先将弹性卡爪17向两侧掰开,然后再反向推动控制器1即可。The snap-on structure of the controller 1 is an elastic claw 17 provided on both sides thereof. Correspondingly, the adapter 2 is provided with a card table 27 at a corresponding position, and when the controller 1 advances to the direction of the adapter 2 to a predetermined In the position, the elastic claw 17 can hold the card table 27 to prevent the controller 1 from coming off. When the controller 1 needs to be removed, it is necessary to first pry the elastic claws 17 to both sides, and then push the controller 1 in the opposite direction.
在安装吊扇时,首先转接器2固定于电机轴4上,并将中空电机轴4内的线束(用于连接电源、电机3及可能设有的灯具)从引线孔41处引出,并与转接器2的插接头5连接,然后再将控制器1连接在转接器2上,从而将控制器1固定,最后再利用相互配合的插接头5将控制器1与上述线束电连接。需要对控制器1进行维修或更换时,只要从转接器2上拆下控制器1即可。因此在上述安装过程以及将来可能的控制器1维修过程中,均无需拆下吊扇,更无须通过外露电线进行连接,并降低了接错线的可能性,从而提高了便利性和安全性。When installing the ceiling fan, first the adapter 2 is fixed on the motor shaft 4, and the wire harness (for connecting the power source, the motor 3 and possibly the lamps) in the hollow motor shaft 4 is taken out from the lead hole 41, and The plug connector 5 of the adapter 2 is connected, and then the controller 1 is connected to the adapter 2, thereby fixing the controller 1, and finally the controller 1 is electrically connected to the above-mentioned harness by means of the mating plug connector 5. When the controller 1 needs to be repaired or replaced, the controller 1 can be removed from the adapter 2. Therefore, in the above installation process and in the future maintenance of the controller 1, there is no need to remove the ceiling fan, and it is not necessary to connect through the exposed wires, and the possibility of mis-wiring is reduced, thereby improving convenience and safety.
实施例2:Example 2:
如图9所示,与实施例1不同的是,在本实施例中,控制器1设有与转接器2相配合的垂直导向限位结构(图中未画出),插接头5的插接方向为垂直方向。此种结构的好处在于控制器1安装完毕后,控制器1会有部分压在转接器2上,确保控制器1不会掉落,更为安全。As shown in FIG. 9, different from the first embodiment, in the embodiment, the controller 1 is provided with a vertical guiding limit structure (not shown) that cooperates with the adapter 2, and the plug connector 5 is The plugging direction is vertical. The advantage of this configuration is that after the controller 1 is installed, the controller 1 is partially pressed against the adapter 2, ensuring that the controller 1 does not fall and is safer.
在本实施例中,控制器1为截面呈扇形(圆心角大于180度)的盒体,垂直导向限位结构设置于控制器1的中部,插接头5位于垂直导向限位结构的两侧。插接头5与垂直导向限位结构接近,可以确保插接头5的位置更为准确,使得控制器1与转接器2的电连接更为顺利、可靠。In this embodiment, the controller 1 is a box body having a sector shape (center angle greater than 180 degrees), a vertical guide limit structure is disposed in the middle of the controller 1, and the plug connector 5 is located on both sides of the vertical guide limit structure. The plug connector 5 is close to the vertical guiding limit structure, which ensures that the position of the plug connector 5 is more accurate, so that the electrical connection between the controller 1 and the adapter 2 is smoother and more reliable.
实施例3:Example 3:
如图10~15所示,本实施例的吊扇控制器的安装结构包括控制器1、转接器2和中空电机轴4,所述转接器2固定于电机轴4上,并位于电机3(和灯具)的上方,电机轴4在对应转接器2的位置设有引线孔41;所述控制器1可拆卸地连接于转接器2上,所述控制器1与转接器2设有相互配合的插接头5。As shown in FIGS. 10-15, the mounting structure of the ceiling fan controller of the present embodiment includes a controller 1, an adapter 2, and a hollow motor shaft 4, and the adapter 2 is fixed to the motor shaft 4 and located at the motor 3. Above the (and the luminaire), the motor shaft 4 is provided with a lead hole 41 at a position corresponding to the adapter 2; the controller 1 is detachably connected to the adapter 2, the controller 1 and the adapter 2 A mating connector 5 is provided.
在本实施例中,转接器2包括套管6,套管6的侧部设有支撑架7,套管6套设于电机轴上,套管6利用穿过套管6并旋入电机轴的螺栓与电机轴固定连接;套管6在对应引线孔的位置设有引线通孔26;控制器架设于支撑架7上,所述支撑架7设有与控制器相配合的防脱结构。In the present embodiment, the adapter 2 includes a sleeve 6 on the side of which is provided with a support frame 7 which is sleeved on the motor shaft, and the sleeve 6 is passed through the sleeve 6 and screwed into the motor The bolt of the shaft is fixedly connected with the motor shaft; the sleeve 6 is provided with a lead through hole 26 at a position corresponding to the lead hole; the controller is mounted on the support frame 7, and the support frame 7 is provided with a detachment prevention structure matched with the controller .
所述支撑架7为分别设置于套管6两侧的两块条状支撑板,其中一块支撑板的两侧接近边缘处设有向上突起的限位板8;本实施例中的控制器1与实施例1、2类似,为截面呈扇形(圆心角大于180度)的盒体,控制器1的中部设有用于避让电机轴4的弧形部16,控制器在对应限位板8的位置(即弧形部16的两侧)设有避让槽;控制器1的插接头5位于避让槽的旁侧。上述两块限位板8形成了供功能导线引出的引线槽,可以规范功能导线的方向,并对功能导线起到一定的保护作用;而控制器1的避让槽与限位板8配合,可以起到对控制器1的限位作用,防止控制器1相对于支撑架7水平晃动。The supporting frame 7 is two strip-shaped supporting plates respectively disposed on two sides of the sleeve 6. One of the two sides of the supporting plate is provided with an upwardly protruding limiting plate 8 near the edge; the controller 1 in this embodiment Similar to the first and second embodiments, the box body is fan-shaped (the center angle is greater than 180 degrees), and the middle portion of the controller 1 is provided with an arc portion 16 for avoiding the motor shaft 4, and the controller is corresponding to the limit plate 8. The position (i.e., both sides of the curved portion 16) is provided with a relief groove; the plug connector 5 of the controller 1 is located on the side of the escape groove. The two limiting plates 8 form a lead slot for the function wire to be led out, which can regulate the direction of the functional wire and provide a certain protection for the functional wire; and the avoidance slot of the controller 1 cooperates with the limiting plate 8 It acts as a limit on the controller 1 to prevent the controller 1 from shaking horizontally with respect to the support frame 7.
上述控制器1利用套管6和螺栓配合以固定在电机轴4上,稳定可靠,而支撑架7起到支撑及固定控制器的作用,可有效防止控制器1掉落,更为安全。在将控制器 1固定在支撑架7上后,经引线口41、引线通孔26引出的功能导线的插接头5与控制器1的插接头5对接即可。The controller 1 is fastened to the motor shaft 4 by the sleeve 6 and the bolt, and is stable and reliable, and the support frame 7 functions as a support and a fixed controller, which can effectively prevent the controller 1 from falling and is safer. After the controller 1 is fixed to the support frame 7, the plug connector 5 of the function lead drawn through the lead port 41 and the lead through hole 26 can be mated with the plug connector 5 of the controller 1.
实施例4:Example 4:
如图16~22所示,与实施例3不同的是,在本实施例中,支撑架7为设置于套管6周围的圆形支撑板,支撑板的顶面分布有若干个突出的固定扣9,所述固定扣9位于以套管6轴心为圆心的圆上,固定扣9的顶部弯折以形成水平卡槽式结构;本实施例中的控制器1与实施例1、2类似,为截面呈扇形(圆心角大于180度)的盒体,控制器1的中部设有用于避让电机轴4的弧形部16,控制器的底面设有与固定扣9配合的卡口18,所述卡口18的一端宽度大于等于固定扣9的宽度,另一端的宽度小于固定扣9的宽度。在将控制器1放置于支撑板上后,转动控制器1,即可将支撑板的固定扣9卡在控制器1的卡口18内,从而将控制器1与支撑架7相对固定;需要拆下控制器1时,只需要将控制器1反转并向上提起即可。As shown in FIGS. 16-22, unlike the third embodiment, in the embodiment, the support frame 7 is a circular support plate disposed around the sleeve 6. The top surface of the support plate is distributed with a plurality of protruding fixings. The buckle 9 is located on a circle centered on the axis of the sleeve 6. The top of the fixing buckle 9 is bent to form a horizontal card slot structure; the controller 1 and the embodiments 1 and 2 in this embodiment Similarly, in the case of a box having a sector shape (center angle greater than 180 degrees), the central portion of the controller 1 is provided with an arc portion 16 for escaping the motor shaft 4, and the bottom surface of the controller is provided with a bayonet 18 for engaging with the fixing buckle 9. The width of one end of the bayonet 18 is greater than or equal to the width of the fixing buckle 9, and the width of the other end is smaller than the width of the fixing buckle 9. After the controller 1 is placed on the support plate, the controller 1 is rotated to clamp the fixing buckle 9 of the support plate into the bayonet 18 of the controller 1, thereby fixing the controller 1 and the support frame 7 relatively; When the controller 1 is removed, it is only necessary to reverse the controller 1 and lift it up.
实施例5:Example 5:
如图23~27所示,本实施例的吊扇控制器的安装结构包括控制器1、转接器2和中空电机轴4,所述转接器2固定于电机轴4上,并位于电机3(和灯具)的上方,电机轴4在对应转接器2的位置设有引线孔41;所述控制器1可拆卸地连接于转接器2上,所述控制器1与转接器2设有相互配合的插接头5。As shown in FIGS. 23-27, the mounting structure of the ceiling fan controller of the present embodiment includes a controller 1, an adapter 2, and a hollow motor shaft 4, and the adapter 2 is fixed to the motor shaft 4 and located at the motor 3. Above the (and the luminaire), the motor shaft 4 is provided with a lead hole 41 at a position corresponding to the adapter 2; the controller 1 is detachably connected to the adapter 2, the controller 1 and the adapter 2 A mating connector 5 is provided.
在本实施例中,本实施例中的控制器1与实施例1、2类似,为截面呈扇形(圆心角大于180度)的盒体,控制器1的中部设有用于避让电机轴4的弧形部16,弧形部16的两侧设有水平方向的螺孔,弧形部16与板状结构的转接器2通过螺栓固定连接,转接器与弧形部16分别位于电机轴4的两侧并将电机轴4夹紧,从而将控制器1固定于电机轴4上;所述控制器1的插接头位于弧形部16的两侧,功能导线可以从引线孔41与转接器3的间隙处引出并与控制器1的插接头5连接,上述结构简化了转接器1的结构,降低了相应的成本。In the present embodiment, the controller 1 in this embodiment is similar to the first embodiment and the second embodiment, and is a box body having a sector shape (center angle greater than 180 degrees). The middle portion of the controller 1 is provided with a motor shaft 4 for avoiding the motor shaft 4. The curved portion 16 has two horizontally arranged screw holes on both sides of the curved portion 16, and the curved portion 16 is fixedly connected to the plate-like adapter 2 by bolts, and the adapter and the curved portion 16 are respectively located on the motor shaft The two sides of the 4 and the motor shaft 4 are clamped, thereby fixing the controller 1 to the motor shaft 4; the plug connector of the controller 1 is located on both sides of the curved portion 16, and the functional wires can be rotated from the lead holes 41 The gap of the connector 3 is taken out and connected to the plug connector 5 of the controller 1, and the above structure simplifies the structure of the adapter 1, reducing the corresponding cost.
上面结合附图对本发明进行了示例性描述,显然本发明具体设计并不受上述方式的限制,只要采用了本发明的构思和技术方案进行的各种非实质性的改进,或未经改进将本发明的构思和技术方案直接应用于其它场合的,均在本发明的保护范围之内。The present invention has been exemplarily described with reference to the drawings, and it is obvious that the present invention is not limited to the above-described manner, as long as various insubstantial improvements made by the concept and technical solution of the present invention are adopted, or The concept and technical solution of the present invention are directly applicable to other occasions, and are all within the protection scope of the present invention.

Claims (10)

  1. 一种吊扇控制器的安装结构,其特征在于包括控制器、转接器和电机的中空电机轴,所述控制器通过转接器可拆卸地连接于电机轴上;电机轴设有引线孔,功能导线穿过电机轴并沿引线孔引出;所述功能导线与控制器设有相互配合的插接头,以用于功能导线与控制器的电连接;所述功能导线为电源线和/或控制器所控制对象的控制线。A mounting structure of a ceiling fan controller, characterized by comprising a hollow motor shaft of a controller, an adapter and a motor, wherein the controller is detachably connected to the motor shaft through an adapter; the motor shaft is provided with a lead hole, The functional wire passes through the motor shaft and is led out along the lead hole; the functional wire and the controller are provided with mating plug connectors for electrical connection of the functional wires to the controller; the functional wires are power wires and/or controls The control line of the object controlled by the device.
  2. 根据权利要求1所述的吊扇控制器的安装结构,其特征在于所述转接器固定于电机轴上,所述控制器可拆卸地与转接器连接,所述功能导线的插接头固定设置于转接器上。The mounting structure of the ceiling fan controller according to claim 1, wherein the adapter is fixed to the motor shaft, the controller is detachably connected to the adapter, and the plug connector of the function wire is fixedly set. On the adapter.
  3. 根据权利要求2所述的吊扇控制器的安装结构,其特征在于所述控制器通过卡接结构与转接器连接,所述插接头的插接方向与卡接结构的卡接方向相同。The mounting structure of the ceiling fan controller according to claim 2, wherein the controller is connected to the adapter through a snap-fit structure, and the plugging direction of the plug connector is the same as the latching direction of the snap-fit structure.
  4. 根据权利要求2所述的吊扇控制器的安装结构,其特征在于所述控制器设有与转接器相配合的导向限位结构,所述导向限位结构的导向方向与插接头的插接方向相同。The mounting structure of the ceiling fan controller according to claim 2, wherein the controller is provided with a guiding limit structure matched with the adapter, and the guiding direction of the guiding limiting structure is inserted into the plug connector The same direction.
  5. 根据权利要求1或2或3或4所述的吊扇控制器的安装结构,其特征在于所述转接器的一侧设有缺口部,缺口部的两侧设有水平方向的螺孔,缺口部与一个压板通过螺栓固定连接,压板与缺口部分别位于电机轴的两侧并将电机轴夹紧,从而将转接器固定于电机轴上。The mounting structure of the ceiling fan controller according to claim 1 or 2 or 3 or 4, wherein one side of the adapter is provided with a notch portion, and two sides of the notch portion are provided with a horizontal screw hole, and the notch The portion is fixedly connected to a pressure plate by bolts, and the pressure plate and the notch portion are respectively located on both sides of the motor shaft and the motor shaft is clamped, thereby fixing the adapter to the motor shaft.
  6. 根据权利要求5所述的吊扇控制器的安装结构,其特征在于所述转接器为盒状结构,所述缺口部正对电机轴的引线孔,且转接器在对应引线孔的位置设有供功能导线穿过的引线通孔,所述功能导线的插接头设置于转接器的盒体上。The mounting structure of the ceiling fan controller according to claim 5, wherein the adapter is a box-like structure, the notch portion is opposite to the lead hole of the motor shaft, and the adapter is disposed at a position corresponding to the lead hole There is a lead through hole through which the functional wire passes, and the plug connector of the functional wire is disposed on the case of the adapter.
  7. 根据权利要求1所述的吊扇控制器的安装结构,其特征在于所述转接器包括套管,所述套管的侧部或周围设有支撑架,所述套管套设于电机轴上,套管利用穿过套管并旋入电机轴的螺栓与电机轴固定连接;套管在对应引线孔的位置设有引线通孔;控制器架设于支撑架上,所述支撑架设有与控制器相配合的防脱结构。The mounting structure of the ceiling fan controller according to claim 1, wherein the adapter comprises a sleeve, and a side of or around the sleeve is provided with a support frame, and the sleeve is sleeved on the motor shaft. The sleeve is fixedly connected to the motor shaft by a bolt passing through the sleeve and screwed into the motor shaft; the sleeve is provided with a lead through hole at a position corresponding to the lead hole; the controller is mounted on the support frame, and the support frame is provided and controlled The matching anti-off structure.
  8. 根据权利要求1所述的吊扇控制器的安装结构,其特征在于所述支撑架为分别设置于套管两侧的两块条状支撑板,其中一块支撑板的两侧设有向上突起的限位板,所述控制器在对应限位板的位置设有避让槽;所述控制器的插接头位于避让槽的旁侧。The mounting structure of the ceiling fan controller according to claim 1, wherein the support frame is two strip-shaped support plates respectively disposed on two sides of the sleeve, wherein one of the support plates is provided with an upward protrusion limit a position plate, the controller is provided with a escape groove at a position corresponding to the limit plate; the plug connector of the controller is located at a side of the escape groove.
  9. 根据权利要求1所述的吊扇控制器的安装结构,其特征在于所述支撑架为设置于 套管周围的扇形支撑板,支撑板的顶面分布有若干个突出的固定扣,所述固定扣位于以套管轴心为圆心的圆上;所述控制器的底面设有与固定扣配合的卡口,所述卡口的一端宽度大于等于固定扣的宽度,另一端的宽度小于固定扣的宽度。The mounting structure of the ceiling fan controller according to claim 1, wherein the support frame is a fan-shaped support plate disposed around the sleeve, and the top surface of the support plate is distributed with a plurality of protruding fixing buckles, the fixing buckle The bottom surface of the controller is disposed on a circle centered on the axis of the sleeve; the bottom surface of the controller is provided with a bayonet engaging with the fixing buckle, and the width of one end of the bayonet is greater than or equal to the width of the fixing buckle, and the width of the other end is smaller than that of the fixed buckle. width.
  10. 根据权利要求1所述的吊扇控制器的安装结构,其特征在于所述控制器的一侧设有缺口部,缺口部的两侧设有水平方向的螺孔,缺口部与板状结构的转接器通过螺栓固定连接,转接器与缺口部分别位于电机轴的两侧并将电机轴夹紧,从而将控制器固定于电机轴上;所述控制器的插接头位于缺口部的旁侧。The mounting structure of the ceiling fan controller according to claim 1, wherein one side of the controller is provided with a notch portion, and two sides of the notch portion are provided with a screw hole in a horizontal direction, and the notch portion and the plate-like structure are rotated. The connector is fixedly connected by bolts, and the adapter and the notch are respectively located at two sides of the motor shaft and clamp the motor shaft, thereby fixing the controller to the motor shaft; the plug connector of the controller is located beside the notch .
PCT/CN2018/000248 2018-05-15 2018-07-09 Installation structure of ceiling fan controller WO2019218102A1 (en)

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CN111852954B (en) * 2019-04-24 2022-05-13 广东美的环境电器制造有限公司 Jib subassembly and ceiling fan

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US5302083A (en) * 1992-08-27 1994-04-12 Chien Luen Industries Company, Ltd., Inc. Ceiling fan with neon light
CN204376644U (en) * 2015-01-07 2015-06-03 建准电机工业股份有限公司 Ceiling fan motor
CN105317714A (en) * 2015-11-10 2016-02-10 广东顺德量磁电气有限公司 Ceiling fan
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CN206571747U (en) * 2017-01-18 2017-10-20 阮国永 The fixed structure of motor driver and the ceiling fan using the structure

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