WO2019215261A1 - Surface scanning device and method for a light test stand - Google Patents

Abstract

The invention relates to a measuring device and a measuring method, in particular a surface measuring device and method, for measuring inclinations and/or unevenness of a preferably horizontally oriented surface of a light test stand. The device comprises at least one line laser, at least one projection element on which a laser beam of the line laser is at least partially imaged as a laser line, and at least one camera. The camera is designed to record a relative position of the laser line on the projection element. According to the invention, the projection element and the camera are mounted in a displacement unit which can be moved and/or displaced along a path to be measured. According to the measuring method, an evaluation of the relative positional change of the laser beam on the projection element whilst moving along the path for determining the inclination or unevenness of the surface is used for determining inclinations and unevenness. The invention also relates to the use of the measuring device and of the measuring method in the context of a repair method for leveling the surface of the light test stand.

Description

 Surface surveying apparatus and method for a

 headlight test

The invention relates to a surveying device, in particular a surface-measuring device, for measuring inclinations and / or unevenness of a preferably horizontally oriented surface of a headlight test rig.

The proposed surveying device can also be used to measure inclinations and or unevenness of generally flat surfaces, for example in building construction, in foundations or general flat surfaces. Such planar surfaces may be, for example, industrial floors, which in particular must meet the tolerances in building construction, general flat outer surfaces for example, parking lots or storage areas and foundations, especially for wind turbines.

Furthermore, the invention relates to a surveying method, in particular surface measuring method, with such a measuring device and the use of the measuring device and the surveying method for repair and leveling of a headlight tester.

The proposed surveying method can also be used for the above-mentioned surfaces. The repair method proposed in the secondary aspect is also suitable for general flat surfaces which have unevennesses or are to be measured on slopes and subsequently repaired.

STATE OF THE ART

From the prior art methods or devices for measuring surface irregularities are known, which are performed for example manually with ruler and leveling. Furthermore, laser measuring devices can also be used for the measurement.

EP 2 534 443 B1 discloses a measuring device with which the inclination or unevenness of a surface can be quantitatively determined and from which an inclination profile of the surface can be created. For this purpose, a projection device is placed vertically on a plane. This includes two laser devices, each consisting of a laser diode and an optical element for fanning the laser beam. The two laser devices are automatic Orientation pendulum suspended in the housing. The two fanned laser beams are inclined to each other such that they form a laser line in the case of a flat surface on the surface. If the surface to be measured deviates from the horizontal, these laser lines diverge. With a detection device and a line camera, which is as close as possible to the surface to be measured, the distance between the two laser lines and consequently the inclination of the surface to be measured can be determined.

JP 2012 018 073 A1 shows a type of robot with a crawler track or roller chassis, which is used to examine a surface, such as a concrete foundation. On the front side of the robot, two parallel lasers are arranged, which are aligned orthogonally to the surface to be examined. Images of the surface are taken via a rotationally mounted video camera, which is aligned parallel to the lasers. The images are transferred to a display arranged elsewhere. In this way, cracks in the concrete foundations can be detected and their length measured.

DE 10 2004 048 637 A1 discloses a vehicle-based detection of the transverse to the direction of travel height profile of a road surface. This is done by means of a sensor arrangement, so that over the time course of the measurement and by successive measurement recordings, the height profile of the roadway can be measured in parallel at several points along the direction of travel.

US 4 471 530 A shows a surveying device for concrete surfaces. The device has two leveling bars with optical prisms with which a laser beam can be detected by a stationary laser and fed as a digital signal to an evaluation device. The leveling staffs are connected to a servo control, whereby, depending on the received signal, an adjustment of the leveling staffs with the prisms takes place and from this movement data a ground relief can be created. Lateral tilting and lateral tilting can only be detected by means of two spatially spaced leveling slats, so that a correspondingly large lateral extent is required, and small lateral irregularities can not be recognized. Further disadvantageous requires a compensation of the active servo drive for adjusting the leveling staffs a complex and sluggish control system that limits the accuracy and speed of the measurement recording.

DE 10 2016 1 19 633 B3 shows a typical use of a headlamp setting device, which can be used according to art in headlamp setting test stations, which do not have the required flatness. Furthermore, there is a headlight parking space with markings and a method for checking the adjustment of headlamps is shown. A measurement of the surface profile of the headlamp setting is not described.

In US 5 859 783 A there is shown a surface measuring system with a tilt angle meter arranged in a kind of box. In the process, the relative heights are measured at the beginning and at the end of a test section, and some inclination angle measurements are carried out in between. By increasing the number of measurement points, the accuracy of the surface measurement can be improved. In that regard, a measurement method for determining the flatness of a floor surface is implemented with a mobile laser in a self-propelled inclinometer, wherein a standing tilt determination sensor box on a large six-inch detector determine a point of incidence of the laser beam of the laser and thus can measure the current inclination of Inclinometers. In this case, the flatness of the survey line can be detected at individual points along a survey distance, a continuous acquisition is not addressed. Also, the method is disadvantageous due to a complex calibration method and does not allow recording of the surveying process.

Such surface surveys can be used in all types of structures or roadways, in which in particular the flatness of the surface plays a role. Preferably, the routes or test stations of vehicle test stands can be measured for their flatness. For example, the test track or the test station of a headlight tester can be measured. In such test benches, the evenness of the test track or the test station plays a decisive role in the result of the test to be performed.

So before the test not only the headlamp adjuster itself must be removed, but also the test track or the test station. Thus, the "Headlamp Adjustment System" consists of the headlamp aiming device and the test station, which must be calibrated and released by a qualified firm before first use, see HU headlamp test guideline "Guidelines for checking the headlamp setting of motor vehicles in the main investigation according to §29 StVZO (HU-headlight test guideline) of February 2014 by the Federal Ministry for traffic and digital infrastructure, specified became with with the traffic sheet announcements no. 11 from 30.01.2017 and no. 75 from 05.05.2017.

In recent years, the requirements for the flatness of surfaces have significantly increased. For example, a new guideline for the assessment of headlight setter test systems (SEP systems) requires - "Guideline for checking the adjustment of the headlamps of motor vehicles in the main investigation according to §29 Straßenverkehrs-Zulassungs-Ordnung (StVZO) (HU Headlight Test Guideline) ", published in the middle of December in the traffic journal 23/2018, from 2021 a clear reduction of the measuring distance with respect to the individual measuring points in order to confirm the flatness of a surface The distance between the measuring points must be shortened from the original 50 cm to 25 cm, whereby the measuring points are to be put into relation By shortening the measuring distances a significantly higher measuring effort and thus expenditure of time, if each measuring point has to be individually selected and measured respectively only a small one This applies, for example, to industrial floors which must meet the tolerances in building construction according to DIN 18202, April 2013 edition, as well as for external surfaces such as areas of parking spaces or also for foundations to be aligned, such as the surfaces the foundations of Furthermore, the surveying or checking of the allegiance of larger floor surfaces in, for example, food markets, in roads and road construction can be carried out as well as a continuous measurement of lanes in guideline guided narrow aisles of high-bay warehouses.

There is the problem that an evaluation on a surface to be examined, for example, can only be determined selectively and not in relation to a change in a travel distance. Dog surveys still require a great amount of time, which results in a high error rate and high costs. In addition, it is known that the brightness of the leveling laser decreases sharply with increasing distance. Furthermore, headlamps are to be expected by the entries and exits of the test tracks with fluctuating lighting conditions.

Furthermore, for semi-automated methods, several laser lines are required whose position is measured at only one point on the surface. A continuous displacement of the detection device along the surface is not possible with the surveying devices of the prior art.

In addition, there is the problem with headlamp setting that complex sensor measurements and specially aligned, for example, aligned orthogonal to the vehicle surface, sensors are required, so that the measurement is costly feasible.

The object of the invention is therefore to propose a measuring device and a surveying method with which a surface can be measured easily and quickly for inclinations and / or unevenness. Furthermore, it is an object of the invention to provide a measuring device and a surveying method to propose that undisturbed by changing light conditions can be performed.

This object is achieved by a measuring device and a surveying method according to the independent claims. Advantageous developments of the invention are the subject of the dependent claims.

DISCLOSURE OF THE INVENTION

The invention relates to a surveying device, in particular surface measuring device for measuring inclinations and / or unevenness of a preferably horizontally oriented surface of a lane / test track of a headlamp test facility. This comprises at least one line laser, which is preferably oriented horizontally and at least one projection element, on which a laser beam of the line laser is at least partially imaged as a laser line, and at least one camera, which is adapted to receive a relative position of the laser line on the projection element.

It is proposed that the projection element and the camera are included in a moving unit which is movable and / or displaceable along a route to be measured, in particular along the lane of the headlight test stand.

The proposed surveying device can also be used to measure inclinations and or unevenness of generally flat surfaces, for example in building construction, in foundations or general flat surfaces. Such planar surfaces may be, for example, industrial floors, which in particular must meet the tolerances in building construction, general flat outer surfaces for example, parking lots or storage areas and foundations, especially for wind turbines. Accordingly, the proposed measuring device is also particularly suitable for surface surveying of general as well as substantially flat surfaces.

Consequently, such a measuring device can also be used, for example, for measuring substantially horizontally oriented surfaces in structures or for measuring road surfaces. Such a surveying device is preferably used for checking a surface for unevenness and / or inclinations, which plays a significant role especially in test rigs to be calibrated, such as the headlight test rigs considered here, as well as in industrial floors or foundations, as described above. In the case of a measurement of a headlight tester, for example, the footprint and cross-travel distance a headlamp setting device itself and the footprint or lane / test track of the vehicle to be tested are measured. In general, two or more parallel lanes are provided in a headlamp test, the longitudinal and possibly also bank each individually, but also their transverse position to each other can be measured by the surveying device. The evenness and inclination of the surface can be determined with accuracy up to a three-digit micrometer range. Experiments have shown that a horizontal measurement can be achieved to an accuracy of at least 0.2 mm / m, as required by the above-mentioned guidelines. In that regard, lateral tilting as well as transverse bumps can be detected reliably and even at high speeds with extremely high precision. In principle, the detection speed of the camera, its frame-per-second resolution (fps) and the kinematic properties of the track are decisive for a possible traversing speed and can be adjusted as required for a high measuring speed. The surface to be measured should preferably be aligned substantially horizontally, whereby surfaces consisting of individual elements and joints, such as in a tiling or a covering of paving stones, can be measured. Likewise, the measurement of curved routes and inclined curves is possible. The measurement is carried out in the direction of travel of a track on which preferably at least one camera and a projection element can be arranged. It is also possible to change the line laser during the measurement. For this purpose, the vertical position of the line laser detected on the projection element is readjusted and normalized before and after the changeover of the laser. Thus, a decrease in intensity of the laser line is avoided on the projection element with increasing distance between the laser and the meter. Furthermore, the vertical measuring range of the measuring device can also be increased by the physical dimension of the projection element. This is particularly advantageous in the measurement of surfaces with increased inclination.

Advantageously, the projection element is arranged between the at least one line laser and the at least one camera, so that the camera detects a transmission of the laser line through the projection surface, the projection element preferably being a semitransparent surface, in particular a semi-transparent disk or a semitransparent sheet, which is preferably rectangular aligned to a laser line plane. Thus, a camera, starting spatially starting from the line laser, be arranged behind the projection surface, so that the camera in the direction of the line laser in the direction of the line laser can record an image of the laser line on the projection surface substantially distortion-free, as the camera in a straight line of sight to the line laser is aligned. In this case, the projection element may preferably consist of a semi-transparent material. Since the projection element is arranged between the line laser and the camera, it can be ensured that the camera can record the laser line projected by the line laser onto the projection element as a transmission line. Furthermore, in particular, the projection element may consist of a semitransparent disk or a semitransparent sheet. The projection element has the function to image a laser line and make it visible to the camera so that it is basically transparent to the laser light, but also partially reflective, so that the laser beam forms a line on the projection element.

As an alternative to the previous embodiment, or can also be advantageously combined, the at least one line laser and the at least one camera can be arranged on one side of the projection element, so that the camera can detect a reflection of the laser line on the projection surface. For this purpose, the projection element is preferably formed at least as a partially reflecting surface, and preferably formed opaque. In this respect, starting from the line laser, the camera can be arranged on the same side of the projection surface, and the projection surface serves as a reflection screen on which the laser line is imaged, which can be recorded by the camera in a manner similar to a cinema. For this purpose, the angle of acceptance of the camera on the projection surface is usually angled relative to the angle of incidence of the laser line as a rule. In this way, a compact construction of the track unit can be achieved, and, for example, a projection of the laser line on a projection element resting on a section of the floor surface, or possibly on the floor surface itself, can be detected.

Preferably, the device is manually pulled or pushed by a user over the surface to be measured.

It would also be conceivable to control the device by means of a remote control, and to drive the method by motor or to pull or push it along a lane by a cable pull or a sliding rod.

The projection element can preferably be oriented vertically. It is also conceivable to arrange the projection element inclined with respect to a vertical. Preferably, the projection element may be flat. It is furthermore conceivable to execute the projection element at least in sections, angled, curved or inclined with respect to the orientation of the projection element. The projection element can also be referred to as a projection surface. In the following, the term "projection surface" and the term "projection element" are used for this feature.

Advantageously, the projection element is arranged at a constant and invariable distance and angle with respect to the camera. This can ensure that the measurement result is not falsified by a relative movement of the projection element with respect to the camera.

In a customary embodiment of a so-called 2D measurement of the measuring device, the line laser can be arranged outside the moving unit and span a laser plane oriented substantially horizontally to the normal gravity of the surface, wherein the moving unit is movable relative to the line laser. In this case, the line laser is stationary and generates a horizontally aligned to the gravitational normal laser plane. The trajectory comprises the projection surface and preferably the camera, and the laser line is imaged on the projection surface of the trajectory for the camera either in a transmissive or reflective manner. In this case, the camera can be arranged on an opposite side of the projection element or on the same side of the projection element as the line laser. In this embodiment, the measuring device allows the determination of the deviation of the surface to the horizontal, as well as the determination of the bank, depending on the distance between line laser and trajectory.

In an alternative embodiment of a so-called 3D measurement additional information about the detailed surface structure can be obtained. Together with the information on the inclination to the horizontal plane, even a complete 3D image of the surface can be created. For this purpose, advantageously, the line laser can be arranged within the moving unit, and the projection element can consist of a pliable, flexible material, and preferably be suspended in a frame oriented horizontally above the surface. The projection element rests with a contact portion on a portion of the surface to be measured, wherein the line laser and the camera are aligned with the contact portion, and are preferably arranged on the same side of the projection element. Preferably, in this case, the line laser and the camera are also arranged in the track on the same side of the projection element. Thus, in this embodiment, the projection member made of a pliable, flexible material, which is mounted in a frame and rests in a contact portion on the ground surface to be measured. The projection element can be used as a kind Be formed sheet and, for example, consist of a mechanically robust, pliable foil or plastic such as plastic, rubber or a tear-resistant, highly stable fabric material. Advantageously, the projection element has an optimized for the laser light reflectance to enable a high-contrast selective separation of the laser light on the projection element, in particular a bright, ideally white surface color. The projection element can be mounted in the frame in such a way that it is in contact with the contact surface with the surface to be measured. If now the frame is moved over a floor, the sheet follows the floor contour, whereby sharp edges of the underground or also deep holes are shown smoothing. The laser is preferably arranged on one side of the frame and directed towards the contact section, so that the line laser preferably projects a laser line at a defined angle onto the contact section transversely to the direction of travel. A laser preferably opposite camera may also be aligned with this contact portion and film a reflection of the laser line on the projection element. Via a displacement sensor such as a computer mouse, a laser, a cable or a measuring wheel, the current position of the measuring device with the frame and the flexible projection element can be determined. In a preferred embodiment, the area within the frame in which the promotion element is located can be obscured. This can be done, for example, with a valance, creating a kind of darkroom. With such an embodiment, for example, it is possible to create a bottom relief of substantially planar surfaces. For this purpose, the measuring device is pulled over the surface to be measured, wherein at each position, the camera films the laser line, which is projected onto the projection element such as a sheet. This laser line images the bottom contour of the underlying surface so that sharp edges and deep holes are smoothed. From the known geometrical conditions of this smoothed laser line and the position on the substrate to be measured, a relief of a soil to be measured can be created or calculated by means of image processing. This embodiment is particularly suitable for a flat measurement of extended surfaces, wherein the size of the contact surface is scalable. In the track unit, both camera, projection surface and line laser are included, so that no external measuring equipment is to be considered and a free mobility of the track unit over all areas of a large area is possible. Depending on the nature of the soil, in particular the suitability of reflection of the surface, the projection element can optionally be dispensed with, so that the surface itself serves as a projection element and the unevenness along the projection line of the line laser can be detected. The aforementioned two embodiments of a 2D and 3D measurement can advantageously be combined to combine the results of the two surface measurement signals to increase the accuracy. In particular, for this purpose two or more line lasers, two or more projection elements and one, two or more cameras can be combined, each of which combines the alignment of laser lines on projection surfaces for 2D and 3D detection of a surface inclination. It is conceivable to represent on a display or a screen the detected by a first camera relative position of a laser line on a projection element, the display or the screen of a second camera together with a relative position of a laser line of a second line laser on a second projection element is receivable , Thus, the second camera detects the relative position of laser lines on two different projection surfaces in order to achieve an increased accuracy of the surface measurement. Advantageously, this type of combined surface measurement can be extended to other line lasers, cameras and projection surfaces.

As a line laser, a line laser or leveling laser is preferably used, which aligns a horizontal laser line exactly horizontal, such as a Bosch PCL 20. In particular, it does not matter whether the projection element is aligned horizontally or vertically exactly. It should only be ensured that the laser line is at least partially visible on the projection element at any time during an examination of a surface to be measured.

Instead of a calibrated leveling laser whose laser plane is aligned exactly parallel to a horizontal surface with respect to the gravity standards, in particular a calibrated according to the rules of the DAkkS (German Accreditation Body) level laser calibration of any, even inexpensive laser can be done before the measurement. Due to the displayed in the camera image or video image reference display no complex calibration is required. Simple and inexpensive leveling lasers from hardware stores or the like can therefore also be used, and these are ideally calibrated to the extent that a horizontal alignment of the laser plane to the gravity standard can be achieved in accordance with the accuracy requirement. In the following, two possible variants with regard to a method or a device with which an ordinary laser can be calibrated horizontally are presented.

For this purpose, the laser can preferably be placed on a turntable or a turntable so that the laser diode of the laser is positioned slightly above the pivot point of the turntable and on the axis of rotation. A rotation angle range to be examined can with a suitable device can be read. A suitable device may for example consist of a computer mouse, which serves to evaluate the rotation angle of the turntable or turntable. This can be connected for example via a radio link with a single-board computer of the surveying device, for example a Raspberry Pi. This can advantageously be the same computer mouse, which can also be used as a displacement sensor, or else a second computer mouse.

In a first variant, the measuring device can be placed with the projection element at a defined distance in front of the laser, so that the laser line or the laser beam is visible on the projection surface or the projection element. Preferably, the position element at a distance between 1, 5 m and 2.5 m, in particular at a distance of 2.0 m, are placed. Since the laser diode is located at the fulcrum of the turntable, the y-component (vertical position) of the surface defined by the rotating level laser at that point does not change by definition during rotation of the turntable. Through this point as well as a line intersecting this point (in the present case the laser line or laser line plane) a plane can be clearly defined. Preferably, via an inclination and a position of the laser line which impinges on the projection element and can be detected by a camera of the surveying device, the laser line plane spanned by the laser can be unambiguously determined for any given angle of rotation. Preferably, this information can be used to calibrate or adjust the leveling laser.

If, for example, the leveling laser for a headlamp setting or headlamp test bench is to be calibrated, for example a minimum distance of 2 m between the leveling laser and the projection element and a geometric parameter resulting from the guideline or standard, such as the maximum track width of 2.2 m, and the maximum length of the headlamp setting of 8 m, an angular range of, for example, 60 ° be calibrated. In this case, it should preferably be ensured in this angular range of 60 ° that the relative position of the laser line plane on the projection element during a rotation of the turntable in the range of 60 ° is almost constant. Preferably, therefore, only a tape measure for determining the distance between the projection element and the rotatably mounted leveling laser is required for calibration. In the case of a measurement of a headlamp setting, the maximum permitted position deviation can be read directly from the standard. Due to the calibration, a measurement error resulting from an inclination of the laser plane can be determined directly and does not have to be extracted by means of error propagation from further measured variables. Based on this, furthermore, in the case of an adjustment of the leveling laser, a rotation of the leveling laser can be carried out on the turntable immediately before the actual measurement of a surface or a section to be measured. This adjustment process can already be filmed with the camera of the measuring device, so that this adjustment is also recorded on the same camera file or video file before the start of the measurement. Since the distance between the leveling laser and the projection element at a known initial distance due to the integrated distance measurement at any time of the survey is known, thus any existing malposition or misadjustment of the leveling laser can be compensated subsequently from the measurement data. Preferably, therefore, only the use of an additional tape measure for adjustment is sufficient, and adjusting measuring errors by an oblique laser line level can be compensated in the run-up to the measurement by adjustment or be calculated out of the measured data subsequently.

In a second variant, the leveling laser can be absolutely calibrated in relation to the gravity standard, in which the angle of inclination is continuously detected as a function of the angle of rotation. Also in this variant, the laser to be tested can be placed centrally on a motor-driven turntable and automatically rotated at a low angular velocity. During the rotation, the height of the laser beam belonging to the respective angle of rotation can be detected via a stationary detector. As a detector, a camera and a projection screen can be used comparable to an embodiment of the device according to the invention. These are particularly suitable due to the implemented darkroom principle. A camera can film a projection screen from a rear side, which is located in a darkroom and on which a laser line is displayed.

Furthermore, a reflector is necessary for this second variant, wherein the laser is arranged on a line between the detector and the reflector. The distance between the laser and the detector should be chosen to be relatively short, preferably 0.5 m to 1.5 m, in particular 1 m. In contrast, the distance between the laser and the reflector should be chosen to be significantly larger, and for example at 7 m to 10 m, in particular 8 m.

As a reflector, at least one vertically suspended, vibration-damped mirror can be used. When the laser is rotated by placing it on a turntable, the laser beam alternately strikes the detector and the reflector. For each rotation angle, a beam tilt angle can be determined directly on impact with the detector, ie in the case of a direct beam, as well as in the case of reflection at the reflector and subsequent impact on the detector. From the different ones Distances from the laser to the detector or from the laser to the mirror and to the detector, as well as the determined height information at the detector, can be determined directly an inclination angle of the examined laser. Among other things, this is possible because the exact distances between reflector, laser and detector are known.

To form a reflector, for example, two identical mirrors can be attached to each other at the back. These can for example be attached to a thin wire loop, which can be mounted on a ceiling above, for example. A possible error in a perpendicular can be effectively minimized by such a suspension. In one embodiment, the two vertically extending wires of the wire loop can be connected to each other via a deflection mechanism on the ceiling to stabilize the two mirrors against rotation about the perpendicular. In a further embodiment, a weight, in particular a very heavy weight, may be arranged on the underside of the wire loop. As a result, an angle error to a perpendicular can be further effectively minimized. In a further preferred embodiment, the weight can be damped, for example by a spring system or a liquid. In one embodiment, this may be accomplished by placing the weight in a container of liquid, such as water. As a result, in particular a time constant for stabilizing the mirror system, i. H. the construction of the two mirrors to be minimized.

Due to the different distances chosen between the laser and the reflector or between the laser and the detector, in the case of a reflection of the laser beam, the distance between laser and detector traveled by the laser beam can be many times longer than when measuring a direct jet, ie. H. with direct alignment of the laser on the detector. If the distance between the laser and the detector is 1 m, and the distance between the laser and the reflector is 8 m, the distance traveled by a reflected laser beam is 16 times longer than with direct irradiation from the laser to the detector. In a further preferred embodiment, the laser can be arranged with minimal lateral offset between the mirror and the detector, whereby an unobstructed beam path between mirror and detector can be ensured during the reflection.

Preferably, the rotational drive of the turntable by means of a motor with adjustable speed, so that a defined wind speed can be achieved. Preferably, the angular velocity during the measurement is chosen so small that the built-in laser mechanics, such as alignment mechanism can work optimally. Similar to the first variant, the current rotation angle can be measured during the measurement. As already described, a computer mouse can also be used here. Comparable to the device according to the invention, this rotation angle can be displayed in a display below the projection screen at the same time for determining the height of the laser. This will be further described below with reference to the device according to the invention or the method according to the invention.

The advantages of the just described variant for calibrating or leveling lasers are on the one hand in the much more accurate measurement of an inclination angle compared to manual reading during calibration or leveling with a tube scale, as hitherto known from the prior art. A further advantage is that the method can be implemented fully automatically. Since the height of the laser beam is determined automatically, an influence by an experimenter performing the experiment is excluded. A further advantage is that the inclination angle can be detected not only as a scale but as a function of all possible rotation angles. In particular, depending on the later application, even an operation of the laser is possible even if it is not used in direct "0 ° -Frontalbetrieb".

A method is further proposed for directly determining the inclination angle error of a line laser used. A thus determined tilt angle error can be used to correct the measurement result. Such a method makes it possible in particular to perform DAkkS-compliant measurements with uncalibrated line lasers, for example ordinary DIY market lasers. The precision of such measurements can be significantly improved compared to known methods, although such a leveled laser has large deviations from horizontal.

In a preferred embodiment, at least two measuring points lying on a line can be used. In particular, more than two different, as well as lying on a line measuring points can be used. A line laser is preferably placed in an imaginary extension to the line forming the measurement points. At these measuring points, the perpendicular height, ie the distance between the laser plane and the ground, can be measured in a forward measurement. For example, the laser is located at a position in front of the first measuring point. Subsequently, the laser can be changed over in such a way that the distance to the measurement point originally furthest on the line is now closest to the laser. The laser is now in a position for a backward measurement. Preferably, the laser can be rotated by 180 ° to the vertical. When performing the backward measurement, one measurement is made at the same reference points but from the other side. Any type of measuring principle can be used for a height measurement. For example, one is also Measurement with ruler conceivable. Subsequently, for all reference points, the mean value from the measurement result from the forward measurement and from the measurement result from the backward measurement can be defined as the usable measurement value. This value has been adjusted by the angle error of the line laser.

Preferably, a line laser can be used for the measurement, which can also be used to measure a headlamp setting or general surfaces according to the device or the method according to the invention. Preferably, a forward measurement and a backward measurement can each be synchronized by means of a suitable algorithm, for example by cross-correlation by means of a derived correlation kernel. As a result, for example, the reference points can be matched to each other more accurately.

In particular, in the method according to the invention or the device according to the invention for measuring a headlamp setting position or general surfaces, the method just described can additionally be used to determine the installation angle or inclination angle error of the integrated line laser with extremely high precision. For example, accuracies of +/- 0.008 ° can be achieved depending on the line laser. Such a determined value can also be used to compensate for future measurements. This preferably leads to an even smaller error in the determination of the so-called torsion, d. H. a horizontal angle perpendicular to a surface to be measured or to a lane, as a function of the distance from the beginning of the surface to be measured or lane.

Due to, for example, special guidelines for the measurement of headlamp settings as well as for structural surveying of general, essentially flat surfaces, high demands are placed on the accuracy of the line lasers. The just presented method can be used, for example, to determine the flatness of a headlamp setting. As a result, on the one hand, the permissible total difference between the two lanes, in particular at the prescribed points at a distance of 0, 1, 2, 3, 4, 6 and 8 meters from each other can be maintained. At the same time, it can be ensured that the mandatory tolerance limits according to DIN 1802 for the "deviation in form of the individual lane" or "flatness deviation" are met. The method is particularly advantageous if, in future, more reference points must be measured for a headlamp setting in order to meet the requirements of future guidelines. Likewise, this method can be advantageously used in structural surveying. The method just presented is particularly advantageous if so far a regular calibration of the measuring instruments was accessible. So far, one leads Deviation of the inclination angle from the horizontal plane directly to a measurement error, which can be prevented by the method just described.

With regard to the device according to the invention, the line laser or leveling laser is preferably over the complete measurement, i. H. about the actual survey, at a constant height and immovable. This is preferably achieved by a tripod. The line laser can thus remain stationary while the moving unit is being moved.

As a camera, a common digital camera as well as the camera of a mobile device such as a smartphone, tablet or laptop can be used. It should also be ensured that the camera image is aligned with the projection element at any time during a test. Furthermore, it should be ensured that the camera image images the laser line projected onto the projection element preferably at each time point of the test.

Preferably, any type of camera without image stabilizer or with deactivated image stabilizer can be used.

The measurement of the surface on unevennesses or inclinations preferably takes place by determining the position of the laser line with respect to at least one reference object, such as a reference value or at least one reference line. A reference line is preferably oriented substantially horizontally. Similarly, a rectangle or square can serve as a reference frame. Thus, a reference object with known dimensions can be arranged in the detection range of the camera. This can preferably be a geometrical object which is preferably superimposed on the screen or the display and with its aid an equalization of the image or video signal by means of a suitable algorithm is possible. Thus, a tilt-tilt and tilt angle of the camera and pincushion distortion can be compensated. In particular, the reference object can be used to precisely convert the positions and dimensions of the filmed laser line in the video into millimeters. Preferably, a later evaluation of all measured values can be made purely on the basis of the video file.

Preferably, this at least one reference value or the at least one reference line can be visible over the complete test on the camera image of the camera. The position of the at least one reference value or of the at least one reference line within the camera image can preferably be known. The same applies to the case when a geometric shape such as a square or rectangle is used as the reference frame. Preferably, with regard to such a reference value, at least one reference line or a reference frame, the x, y and z position at each point of the laser line can be evaluated at any point in time of a test. An extension in all three spatial directions is made possible that at least the projection element and the camera are arranged on a moving unit, wherein the moving unit can be moved over the surface to be checked. The positioning unit is preferably designed without movable wheels or without movable rollers in the area of the projection element, so that relative movements due to deviations from the concentricity of the wheels or rollers are precluded and the measured values with respect to the laser line and one of the reference values mentioned above are not distorted.

The traversing unit is preferably in contact with the surface to be measured, at least at two positions, selectively or linearly, these contact points representing the areas at which the surface is measured. Because the traversing unit can be continuously pushed or pulled over the surface to be measured, such as, for example, a roadway or test surface or even a surface of industrial floors, parking areas or foundations, a continuous and time-optimized measurement can take place. Preferably, the track unit can be moved over the surface at a virtually constant speed.

In a further embodiment, the projection element may be at least partially bent and or curved. For example, the projection element may deviate in sections from its plane by a triangular shape, and thus run in a zigzag shape. If a horizontal laser line impinges on such an at least partially fan-shaped projection element, then the laser line can be imaged angled in this area as a function of the orientation of the projection element to form a vertical plane. In a continuous measurement by moving or moving the track unit over a surface with unevenness, the position of the laser line changes in this angled region, which can be concluded by the change in position on the surface irregularities or the inclination of the projection element. Thus, due to the different distances between the jagged or curved projection surface and the camera lens with a straight laser line and a projection element not aligned perpendicular to the laser line, height differences of the laser line image on the projection element represent a measure of the angular deviation of the projection element deviation from a perpendicular orientation to the laser plane. This can be used for a further improvement of the measurement result. In a further embodiment, a second projection element can preferably be arranged parallel next to the first projection element, so that the laser beam impinges on both projection elements. The inclination of the moving part in the direction of travel can be measured by means of two projection surfaces lying parallel to one another at a distance from the camera or two projection elements lying one behind the other, as a result of which the determined measured values with respect to unevennesses or inclinations can be corrected.

In an advantageous further development, an evaluation device can be included, or an interface for the transmission of the camera data can be included, so that the evaluation device or a remote evaluation device based on a recorded by the camera relative position of the laser line on the projection element a tilt and / or unevenness along the Surface of the headlamp setting can determine. The internal or external evaluation device can determine a change in the inclination or unevenness of the surface of the headlamp setting position, above all the Radabstellbahnen, based on a relative change in position of the laser line on the projection element. To determine the relative change in position, at least two camera images or a video sequence of a change in position relative to a movement of the measuring device along the headlamp setting position are necessary. The evaluation device can evaluate the images or the video sequence with regard to a change in position of the laser line along at least one extension of the projection element, preferably a two-dimensional projection element. The evaluation device may be included in a variant in the surveying device, in particular structurally in a camera assembly, in particular a mobile terminal such as a smartphone, tablet or laptop be included, and determine based on an image analysis, a relative change in position. It is alternatively or additionally conceivable that an interface, for example a data cable connection, radio interface such as WLAN, mobile radio, Bluetooth or the like, or via a mobile data carrier, such as a memory card, memory stick, or external hard drive is provided, the camera data such as camera images or provides a video sequence for external evaluation in a spatially remote evaluation device. In addition to camera data or a video sequence of a relative change in position, a position of the surveying device along the headlight setting position for each image, at any point in time of the video sequence, can be taken into account by the evaluation device.

Advantageously, the aforementioned evaluation device for easier use and information of a user an acoustic and / or optical output unit for output a currently traveled distance and / or other status information. In this case, the output unit can also output disturbances in the measurement recording such as a too fast or slow measuring speed, an indication of a Unebenheitsmaß and the already measured length or area. Advantageously, the output unit can be combined with a display or screen presented below or designed separately therefrom, in particular assisting and correcting an operator as a voice output during the course of the measuring process. The output unit can also provide an output via a wired or wireless data interface on a spatially remote evaluation device such as a smartphone, tablet or laptop.

In a preferred embodiment, the track unit may have at least two runner sections or cylinder sections, with which the track unit can be moved selectively or by linear contact along the track. The positioning unit is therefore in contact with a surface which lies on the route to be measured via these runner sections or cylinder sections. A surface to be measured is consequently measured in the region which is in contact with the runners or cylinder sections. In a linear contact, the contact surface is preferably aligned at right angles to a direction of travel, in which the measuring device is moved or moved. By repeatedly overrunning a surface at different or offset positions so large areas of a surface can be measured. Preferably, the position, in particular the x position, of the movement unit on the surface can be known. The trajectory can be moved in any direction as well as back and forth.

Preferably, the runner or cylinder sections are arranged rigidly on the underside or side surface of the moving part. In this case, the skid or cylinder sections may preferably be fixed to the track unit in a non-rotatable manner. This is particularly advantageous because even well-moving rollers can run rough to comply with the required in the above directive accuracy. In that regard, highly-superimposed rollers, e.g. Ball bearing rollers are used, which have a high concentricity precision with little wear. This applies in particular to a measurement of a footprint of a headlamp setting device. The measuring device disclosed here advantageously has no wheels in the region of the position to be measured, which perform a rolling movement during a movement of the measuring device.

In a preferred embodiment, the two runner or cylinder sections can be arranged on two opposite edge regions of the moving unit. It can be achieved with the most compact design of the device as wide as possible track width. By the widest possible track width, therefore, the evaluation is carried out with respect two spaced as far as possible points or line sections, whereby the accuracy of the measurement can be further improved.

Preferably, the position of the runner or cylinder sections is known, so that the inclination of the laser line on the projection element, the bank of the device with respect to two known points or lines can be measured. Consequently, a measurement can measure at least two positions at the same time, and a bank angle can be determined.

Preferably, the two runner or cylinder sections can be arranged on the underside of the moving unit. As a result, the size of the device can be kept as low as possible

In a preferred embodiment, the at least two runner or cylinder sections can be mounted in the plane of the projection element on the moving unit. As a result, the influence of a slope of the track unit can be kept as low as possible.

Preferably, the skids or cylinder section may have a width of 2 cm to 15 cm, preferably 5 cm to 12 cm, in particular 5 cm to 10 cm, preferably 2 cm to 5 cm, and preferably be adjustable to each other at a distance.

In a preferred embodiment, the track unit can have at least two rollers, by means of which the track unit can be moved along the track. Preferably, the rollers are fixed and non-rotatably mounted on the track unit to eliminate any influence by an ovality of the rollers in the survey.

In one embodiment, the width of the device, i. the distance of the runner, or cylinder sections or roles on a track width of a survey place a headlight tester be adjustable. Thus, the track can be adapted to the requirement of the surface to be measured, so that, for example, different gauges of Radaufstandsstrecken along the longitudinal axis of the vehicle and travel distance of a headlamp setting device can be measured transversely to the vehicle longitudinal axis.

In a preferred embodiment, the projection element and the camera can be connected to one another and suspended in the manner of a free-swinging pendulum between the runner sections or cylinder sections or rollers. This ensures that the projection element is aligned in any position perpendicular to a horizontal, which preferably represents the route to be measured. Because the camera with the Projection element is connected and is also rigidly arranged on the oscillating device that forms the free-running pendulum, the distance between the camera and the projection element in each position remains unchanged and constant.

In a preferred embodiment, the track unit may have a drawbar. Preferably, the drawbar on a rotatable wheel. Consequently, created by a first and second support point by the two runners or cylinder sections, a third support point by a rotatable wheel, whereby the moving unit can be stably pulled or pushed over a surface or even driven. The drawbar or drawbar is preferably arranged centrally between the two runner or cylinder sections. Further preferably, the drawbar is arranged centrally below the projection surface or below the projection element. The rotatable wheel can be located far enough away from the projection surface and the camera, so that its out-of-roundness hardly exerts any influence on the measurement results. In particular, the wheel may be disposed on a pivotable fork with sufficient caster so that the device tends to run straight ahead. A rotatable wheel may be advantageous for moving the device continuously along a route at a nearly constant speed.

In a further preferred embodiment, a handle or a rope or the like can be arranged on the drawbar, so that the device can be grasped dog-like by a user and pulled or pushed over a surface to be measured.

For a measurement of a surface of a headlight test stand, for example, the third support point at a distance of 0.5 m to 2.0 m, in particular 0.5 m to 1, 0 m, preferably 0.75 m to 1, 25 m, be arranged.

In a preferred embodiment, the projection element may be arranged in a kind of darkroom, which has at least on one side surface a first recess, preferably a slot, which is preferably arranged at the level of the laser beam. The recess or the slot should be formed with a height such that during the entire movement of the device, the laser line can impinge on the projection element.

Preferably, the projection element may be arranged in a kind of darkroom, whereby the camera image is not affected by solar or external light. The darkroom can be designed as a kind of closed box or box. Preferably, the darkroom or box can be formed as a rectangular or square box or box, wherein the irradiation of light is substantially prevented by all six side sections. Preferably, only by the slot or the recess, which allows the incidence of the laser beam, the incidence of light into the interior of the box allows.

In a preferred embodiment, the box may have a second recess on a side opposite the first recess, at the height of which the camera is arranged. Preferably, the second recess may be arranged in a second chamber, which also arises due to the arrangement of the projection element within the box.

In a preferred embodiment, the camera can be arranged outside the box in such a way that the camera lens is arranged at the level of the slot or the recess and a digital screen of the camera remains visible from outside the box. Preferably, the screen can be visually checked by the user during the measurement. Consequently, it can be checked by a user during the measurement, whether the laser line is arranged during the entire measurement process within the camera image.

Preferably, the two slots or the two recesses may be placed in such a way and formed with such a geometrical dimensions that during a measurement continuously the laser line can at least partially impinge on the projection element and the camera image of the camera is continuously aligned this laser line on the projection element.

The darkroom or box may have a lid so that the box remains accessible. The lid is preferably arranged on the upper side and designed such that a complete side surface of the box or darkroom can be opened.

In a preferred embodiment, the darkroom may have a parting plane in which the projection member is disposed and which separates the darkroom into first and second chamber areas.

In other words, the projection element can divide the darkroom or box into two chambers. As a result, two separate dark chambers can be formed. On a first side, the laser light of the line laser or leveling laser can enter through a first recess or a first slot in a first chamber of the box and thus impinge on the projection element. In a preferred embodiment, the box can be arranged inclined with respect to a horizontal by an angle a. As a result, the camera can be aligned in such a way that it can also record this laser line impinging on the projection element by the angle α, deviating from the laser line. Consequently, the camera is not blinded by the laser light because they are not equally spaced from a horizontal surface. Accordingly, the two recesses or slots, which are preferably arranged on two opposite sides of the box, preferably can not lie on a horizontal plane during operation.

Preferably, the darkroom or box with the exception of the recesses may be completely closed and formed with at least one, preferably two dark chambers or chambers arranged separately from one another. The darkroom or box can be based on a two-darkroom principle.

In a preferred embodiment, the projection element can be a semi-transparent surface, in particular a semitransparent disk or a semitransparent sheet, which is preferably oriented at right angles to a laser line plane.

In a preferred embodiment, the projection element may be offset or angled at least in sections in a travel direction along the route to be measured, in order to detect a varying inclination of the track to the surface. The projection element may be angled or arched, for example. A laser line, d. H. The laser line level of the line laser is therefore also shown kinked when it impinges on such a projection element. The position of the laser line changes when the projection element is deflected out of the original plane. Excessive metric relationships may be due to the inclination of the displacement unit with respect to the surface, i. H. regarding the surface to be measured, can be deduced.

In a preferred embodiment, a screen or display, which lies in a viewing angle of the camera, can be arranged substantially in the plane of the projection element. Preferably, at least one reference point, at least one reference line and / or at least one reference frame are displayed on this screen or display. For example, the screen may be connected to a single-board computer, such as a Raspberry Pi. The screen may be a TFT display. The screen can preferably be arranged completely within the camera image and can be recorded cinematically over the entire measurement path. For example, within the display, and preferably within a reference frame, measured values representing the time or position of the Surveying device as well as the measured values concerning the unevenness of the surface relate to be displayed.

Preferably, the exact position and size of a reference point, a reference line or a reference frame can be determined via the configuration of the camera or the camera lens and / or the distance of the display or the screen from the camera or camera lens.

Preferably, a video file, which results from the camera image, contain any desired measured value and at the same time contain the recorded laser line as well as the reference frame or reference point or at least one reference line. All these values are recorded in time at any time, so that the video files preferably give a possibility of redundantly checking the measured values.

Preferably, a later evaluation of all measured values can be carried out purely on the basis of the video file, whereby the measured values can be read out of the video file as an function of time as well as the distance traveled and read into a data file via an algorithm. This can preferably be done via a 7-segment display from the video file. An illustrated information of a 7-segment display, which is included in the image of the video sequence, can be recovered by a simple image analysis, so that in the video sequence further numerical information can be stored and automatically extracted.

In a preferred embodiment, the camera can be a video camera which is set up to record a video sequence of the position and orientation of the laser beam on the projection element in the course of a movement along the track to be measured, in particular a mobile terminal such as a smartphone or tablet.

In a preferred embodiment, the laser line projected on the projection element can be divided virtually into different sections for the evaluation, wherein the respective sections can be evaluated separately with respect to a reference point, a reference line and / or a reference frame. For the evaluation, the laser line can preferably be subdivided into a left and right area (mental / virtual), so that for the respective runner or cylinder section with which the device is contacted with the surface, a separate and as close as possible to the respective runners - or cylinder section arranged evaluation can be done. In this case, for example, an integral evaluation can be carried out on each virtual laser line section, wherein each of these laser line sections separately with at least a reference point, with at least one reference line and / or with at least one reference frame can be compared or evaluated.

In a preferred embodiment, a displacement sensor, in particular a non-contact displacement sensor, may be included in the trajectory, which may determine a path length or path position of the traveled distance to be measured, preferably the path length and / or the path position is displayed in a screen or display, and in particular, the displacement sensor is designed in the manner of an optical computer mouse. The displacement sensor may also be referred to as a displacement sensor.

Preferably, the respective position of the device via the displacement sensor or the Wegaufnahmeeinheit is added at each time of the measurement. The displacement sensor may preferably be in contact with the surface to be measured. Preferably, the Wegaufnahmeeinheit be placed so that it remains independent of a forward or backward movement of the device at a position relative to the device constant. Unevenness of the surface, which is determined by the surface itself, such as joints of a surface of tiles or paving stones, preferably do not influence a continuous movement of the Wegaufnahmeeinheit when the device is moved because it does not get caught in the joints. Preferably, the path-recording unit is connected in such a way that the values measured with the path-recording unit can be displayed directly on the screen and consequently recorded directly from the camera image.

In a preferred embodiment, the displacement sensor or the displacement device can be formed from a computer mouse. Preferably, the computer mouse is connected to the single-board computer / Raspberry Pi and the screen so that the path values or path data output from the computer mouse can be displayed directly on the screen.

In a preferred embodiment, the displacement sensor or the Wegaufnahmeeinheit, such as the computer mouse, connected via a leaf spring with the other components of the device. Preferably, a computer mouse can be pressed with a metal leaf spring on the surface to be measured. As a result, it can preferably be made possible to drive over even sharp-edged heels with the device without the computer mouse becoming caught on the ground. This is particularly advantageous for surfaces made of tiles or paving stones. The Wegaufnahmeeinheit, for example, the computer mouse, preferably misses the path traveled. Preferably, starting from the value zero, the distance traveled is measured. The measured data can preferably displayed directly on the display that is captured by the camera during the measuring process in addition to the laser line.

The leaf spring can for example be attached to the drawbar or to the box. The fact that the leaf spring lift and pressure can be loaded, the device can be moved forward and backward, wherein the Wegaufnahmeeinheit on the leaf spring either pulled behind the device or pushed in front of the device. As a result, it is possible, for example, to measure the same distance once and once back, and by comparing the two measurements for the same distance, the accuracy of the measured values measured can also be checked with the device. If the measurement takes place without a restart or without recalibration before the return path on the same route, it can also be checked whether the path has been traveled to the same coordinates with respect to the x, y and z positions. It can be determined via the x value, whether the same distance was chosen on the way back.

In a preferred embodiment, an acoustic and / or visual display may be included. Preferably, this display can indicate whether an optimum and / or preset speed with which the device is moved is exceeded or undershot during the measurement. Consequently, a user can be informed via a preferred acoustic signal whether a preset speed for the measurement is maintained during the entire measurement path.

Preferably, all arbitrary measured variables, such as the x, y and z position based on the evaluation of the laser line to a reference value and based on the evaluation of the displacement sensor or the Wegaufnahmeeinheit, such as a computer mouse, thus in the video files, recorded by a camera, such as by the camera of a smartphone, be issued or recorded.

Preferably, an evaluation of the measured values can be carried out solely by the video file since the complete data sequence as well as all the acoustic signals can be recorded therein. Preferably, therefore, it can be concluded from the video file alone whether tracking errors and errors in the speed of the measurement are present. Using evaluation software running on a computer or servers, the video file can preferably be processed via image processing and a height profile generated as a function of the x, y and z positions. Advantageously, a software installation on the mobile terminal can be dispensed with. Preferably, all measured variables via the output directly in the video file with indication of the respective time, as well as by storing in a single-board computer, such as a Raspberry Pi, redundantly stored.

Advantageously, a device can be provided, wherein the measured values can be easily and without technical effort by accreditation bodies such as the DAkkS reproduced and checked. Preferably, a subsequent calibration of the camera can be done solely from the video file, since the reference value is included in the video files.

In a preferred embodiment, the evaluation can be done via an app. Preferably, the data on the video file of the smartphone can be loaded into a cloud and then carried out a video sequence evaluation.

Preferably, the evaluation can be done directly via an app as an evaluation device on a smartphone, with which the video files have been generated.

The invention further relates to a surveying method, in particular surface measuring method, for detecting and improving inclinations and / or unevenness of a preferably horizontally oriented surface of a headlamp setting.

The proposed surveying method can also be used to measure slopes and or unevenness of generally flat surfaces, for example in building construction, foundations or general flat surfaces. Such planar surfaces may be, for example, industrial floors, which in particular must meet the tolerances in building construction, general flat outer surfaces for example, parking lots or storage areas and foundations, especially for wind turbines. Likewise, the proposed method can be used to carry out continuous surveying of lanes in guide-guided narrow aisles of high-bay warehouses.

With regard to the surveying method, it is proposed that a measuring device according to the invention is moved and / or displaced along a route, wherein the line laser remains in an initial position, the trajectory being displaced and / or moved away from the line laser or towards the line laser the laser beam impinges at least partially on the projection surface or from the projection element over the entire distance, and the camera is aligned over the entire distance on the laser beam on the projection element and takes pictures or a video sequence of the relative position of the laser beam on the projection element. Subsequently an evaluation of the relative change in position of the laser beam on the projection element is used to determine the inclination and / or unevenness of the surface.

In a preferred embodiment of the method, a displacement sensor may record a path length or position along a distance to be measured, with the course of the path length or position being synchronous with the images or the video sequence of the relative position of the laser beam on the projection element to determine the inclination or unevenness of the surface the route is used. The route to be measured is along a travel path of the surveying device, along which the surveying method is carried out.

In a preferred embodiment of the method, the image or video sequence of the relative position of the laser beam on the projection element can be detected in two or more separate areas, and for determining the inclination or unevenness of the surface, the relative change in position in each area can be determined separately. In particular, a separate determination of an inclination of the track unit relative to the horizontal, an inclination of the surface transversely to the direction of travel, and / or a height of the surface relative to the plane formed by the line laser can be determined. Such a separate analysis allows an exact analysis of the bank, ie the inclination perpendicular to the direction of travel.

The invention further relates to a use of a surveying device and a surveying method for measuring a headlamp setting.

It is proposed to use the surveying device or the surveying method for measuring a surface inclination and an unevenness determination of a headlamp setting position. Thus, for example, the test track or the test station of a headlight tester, in particular the vehicle footprint and a travel of a setting device for unevenness and / or inclinations are measured.

The invention further relates to an application in a repair method for a headlamp setting in the context of an aforementioned use of the surveying device, the headlamp setting having been measured with a measuring device according to the invention or a surveying method according to the invention. It is proposed that a soil profile be generated from the determined measurement data of the measuring device with respect to the inclinations and / or unevenness of the surface of the track or a travel path of a headlamp setting device depending on the respective path position of the route, wherein at least one Filling element according to a negative shape of the soil profile generated, for example, milled, cut, lasered, cast, or composed of superimposed film elements, wherein then placed the filler on the headlamp setting, in particular fixed, is. The repair method can advantageously be used both for the installation track of a vehicle on the headlamp setting as well as for a travel distance of a setting device transverse to the vehicle front. This eliminates double or multiple approach paths for repair and subsequent remeasurement with acceptance and preparation of the calibration certificate. In addition, the test station can be used immediately.

Such a repair method can be initiated by a user of the surveying device or the surveying method directly on site as well as applied and implemented. After measuring a headlamp setting, the video sequence can be sent with the measurement data, for example by e-mail. By evaluating the measured data, as already explained in detail above, a soil profile of the measured distance can be generated. A negative mold of the soil profile can be read, for example, in a CNC machine, which creates the at least one filling element. The at least one filling element can also be produced in another way and by a different method. For particularly large bumps or inclinations also several filling elements can be arranged one above the other. After the at least one filling element has been placed on the measuring track and / or fixed, a flat test track of a headlamp setting is ready, which is suitable for measuring headlamps of vehicles. The at least one filling element can be glued or otherwise fixed. This can be done for example with a double-sided adhesive tape, mounting adhesive or a self-adhesive surface of the filler.

In a preferred embodiment of the repair method, the filling element can be designed in several parts, or consist of a rollable material in the manner of a shutter body with different height slats, which is lamellar on a bottom, so that the slats have a determined according to the negative shape of the soil profile fin height.

Especially with longer test sections, the filling element may consist of several juxtaposed sections or individual parts or be connected to one another comparable to individual puzzle pieces. It is also conceivable that the individual parts do not touch each other, but are arranged at a certain distance, depending on the unevenness or inclination of the measured distance. So it may be necessary, for example, that only in certain subsections such Filling element is arranged along the test track to compensate for any bumps. The filling element can consist of a flexible or rigid material. It is also conceivable to provide a test element per lane of the test track, which consists of a rollable material. In this case, the filling element may for example consist of a thermoplastic, which can be laid quickly and easily with a gas burner. Such a highly resistant material has a high traffic load, high resistance to frost, snow, salt, and oil, and does not require special laying equipment. Furthermore, the filling element may consist of a self-adhesive film such as a Bodenmarkierungsband. Such Bodenmarkierungsbänder are extremely durable, self-adhesive and have a good traction. These consist for example of PU or a fabric-reinforced elastomer. The adhesive of such Bodenmarkierungsbänder consists for example of a synthetic rubber and is suitable for indoor and outdoor use. The thickness is for example 1, 6 mm. Such self-adhesive films are particularly suitable for the compensation of punctual unevenness, wherein several cut parts can be applied one above the other easily and quickly to compensate for the unevenness.

Furthermore, the rollable material on the underside may be lamellar in the sense of a compensation blinds, the lamellae are preferably arranged transversely to the reeling direction, so that the lamellae are not bent or curved in the rolled-up state along the respective length of the lamella. The individual slats can be adjusted according to the negative shape of the soil profile in height, which can also be done by a CNC machine or the like. Furthermore, the slats can be designed differently wide. The winding of the material is facilitated by the lamellar structure on the underside, so that the material can be wound with a small radius, which has a positive effect on the transportability. For example, Forex can be used as the material, which is formed from a slightly foamed and closed-cell rigid foam board. As a result of the lamellar structure, material that is not bendable per se can also be rolled. Thus, a user can create an image or video sequence of the relative position of the laser beam on the projection element when driving off a test track / route and send it to an order server or a manufacturer of a compensation roller blinds. There can be automatically created on the basis of the video sequence CNC milling data of a negative shape of the deviation height to the desired height of the route / test track and milled a compensation role. This can be compactly rolled up and sent via parcel service to the respective headlight tester and there with simple means, such as adhesive or double-sided tape for Level compensation on the route / test track for correction of inclination and unevenness be applied.

Thus, the one-piece or multi-part formed filling element, rolled or stacked can be delivered directly on site and laid there without special tools and fixed. The rolled-up material is unrolled, for example, on site, turned over and glued to the test track or lane with special double-sided adhesive tape. Due to the differently high-trained lamellae or the underside formed according to the negative mold unevenness and inclinations along the test track can be corrected. In particular, in a continuous filling element which extends over the entire length of a lane of the headlamp setting, the exact laying position of the filling element on the lane is known, so that the filling element can be installed accurately by simply rolling.

The invention further provides a repair method for creating leveled running surfaces for a travel distance of a headlamp setting device of a headlamp setting. It is proposed that at least two flexible rails are glued to the headlamp setting along the travel distance of the headlamp setting device, the rails each having a recess along its length, which is then filled with a hardened liquid, in particular with epoxy resin, so that a flat running surface for a headlight adjusting device is provided. Preferably, the two rails can be detachably glued parallel to each other on the surface of the headlamp setting. This can be done in the simplest case with double-sided tape. Each of the rails has, for example, a recess which is rectangular in cross-section and runs over the entire length of the respective rail. In this case, the rail can be designed in several parts, and for example, consist of a flexible substructure, which can adapt to the flat surface of the headlamp setting. Furthermore, a further flexible construction, for example of a plurality of rubber strips, which forms or includes the depression, can be arranged on the upper side. On site, ie after sticking the rail to the surface, the recess can be filled with epoxy resin. Preferably, a fast-curing resin is used, so that immediately afterwards a test procedure can be carried out. Accordingly, an inspection can be carried out promptly or essentially directly after the rails have been applied, so that an expert does not have to come by again. Since the epoxy resin does not come into contact with the surface of the headlamp setting, all components can be removed easily and quickly after leaving a test. This is particularly advantageous in contrast to pouring method according to the prior Technique in which depressions are introduced into the soil, which must then be poured out with a resin or liquid screed. This prior art has the particular disadvantage that construction work is necessary, which take a corresponding time frame and make permanent changes to the building or on the surface of the headlamp setting. Due to the size of the recesses created in the soil, the curing takes longer, resulting in toxic fumes and a subsequent test is delayed and causes higher costs. Consequently, since the headlamp adjuster is displaced on three wheels in front of a vehicle on an imaginary line, it is sufficient to create only two leveled rails, which can represent the footprints for the preferably two front wheels of the headlamp adjuster.

Preferably, the rails can be hinged or rolled up or consist of individual parts that can be plugged together so that an expert can carry them with them and transport them easily.

The rail or all its components may preferably be flexible in the horizontal direction, d. H. to adapt to the surface of the headlamp set-up, but not be compressible in the vertical direction. This can ensure that a headlamp leveling device, which is driven over the rails, does not sink into it, which would falsify the measurement result.

Alternatively or in addition to the previously described repair method for the travel path of a setting device, edges, for example a frame made of plastic or metal, in particular aluminum, can be applied in the area of the running surfaces of a headlamp setting device, so that, for example, 4 cm wide and approximately 3 m long depressions or troughs are defined. These depressions can be filled, for example, with hot melt adhesive balls (PVA) or another meltable substance. Ideally, this border can remain on site and later serve as a lateral guide for the headlamp adjuster. The meltable substance (for example a granulate) can be heated to the melt via a highly thermally conductive, preferably metallic, separating layer. The release layer can be, for example, either a thin aluminum strip or an aluminum foil, with the objective of producing a precisely flat and horizontally flat surface. This can be achieved in different ways. Preferably, a heating element is thermally connected to the separation layer. The heating element can be, for example, either a metal tube, through which hot air flows, or else an electric heating bar with suitable dimensions, as are also used in the woodworking industry (eg in veneer processing). These heating rails are very are cheap, have the necessary dimensions and flatness requirements and also have the optimal for our use temperatures. For melting, the heating element is fixed in a suitable frame, which, for example, with screws or even automated allows a defined lowering. The position of the heating element is aligned for example by means of a spirit level or an inclinometer so that after cooling of the hot melt a guideline-conforming, exactly horizontally aligned and flat running surface for the SEG arises. In order to positively connect the separating layer with the heating rail during the melting process, there are several possibilities. For example, the separating layer can be bonded to the rail at a suitable distance with Teflon tape or with wire. Alternatively, the heating rail can also be wrapped with aluminum foil, wherein the film can remain on the travel path after the melting process.

With the aforementioned repair method for the Aufstellstrecke or a vehicle, i. the rolling distance of the vehicle tires and the Einstellweges a headlamp adjuster unwanted uneven surfaces can be leveled quickly on the spot with high precision, without the need for costly construction measures.

All the advantages or embodiments that are mentioned with regard to the device also apply to the method.

DRAWINGS

Further advantages result from the present description of the drawing. In the drawings, embodiments of the invention are shown. The drawings, the description and the claims contain numerous features in combination. The person skilled in the art will expediently also consider the features individually and combine them into meaningful further combinations.

It shows:

1 shows a partial detail of an external view of an embodiment of a device according to the invention;

Fig. 2 shows an embodiment of a line laser;

Fig. 3 is a schematic representation of an embodiment of a device according to the invention; 4 shows a schematic illustration of an embodiment of a darkroom of a device according to the invention;

 5 shows a further partial detail an external view of an embodiment of a device according to the invention;

 6 shows a schematic illustration of an embodiment of a camera image; Fig. 7 is a schematic representation of an embodiment of the measurable

 Measuring directions with respect to a possible direction of travel of a device;

Fig. 8 is a schematic representation of a longitudinal section through a

 Embodiment of a partial section of a surveying device;

 9 is a schematic representation of a longitudinal section through a

 Embodiment of a surveying device;

 10 is a schematic representation of another embodiment of a

 Surveying device;

 11 is a schematic representation of another embodiment of a

 Surveying device;

 FIG. 12 shows an embodiment of an uneven projection element; FIG.

Fig. 13 is an illustration of an embodiment of a camera image;

14 shows a diagram with an evaluation of measured height data as a function of the time of a possible measurement;

 15 shows a diagram with an evaluation of measured height data as a function of the distance of a possible measurement;

 16 shows a diagram with an evaluation of an x-position as a function of the distance covered for a possible measurement;

 17 shows a further embodiment of a device according to the invention;

FIG. 18 is a detail of the embodiment of FIG. 17; FIG.

Fig. 19 maximum allowable deviations of a test area of a headlight test bench after standardization; Fig. 20 is a schematic representation of a sloped surface;

Fig. 21a shows a possibility of adjustment and / or calibration of the laser plane of a

 Nivellierlasers;

FIGS. 21 b, c show a further possibility of adjusting and / or calibrating the laser plane of a line laser;

FIG. 21 d is a diagram of an evaluation of the level measurement according to FIGS. 21 b and 21 c; Fig. 21e another way to determine a tilt angle error of a

 Line laser;

21 f, g four diagrams of several evaluations of the measurement according to FIG. 21 e; FIG. 22 shows a lamellar filling element for a repair method; FIG. Fig. 23 shows a cross section through a bottom profile with a plurality of applied

 filling elements;

FIG. 24 shows a headlamp setting with two lanes and filling elements applied thereon; FIG.

Fig. 25 shows an embodiment of a flexible floor rail;

Fig. 26 shows another embodiment of an inventive

 Surveying device.

The device 10 has a darkroom 30 or box 32 with a cover 33, wherein on the front side in this view side surface 72 and on the front side of the box 32, a camera 46 is arranged. The camera 46 is in the form of a mobile phone or smartphone 50 and arranged outside the box 32. The camera 46 is supported on the underside on a kind of support structure or storage, so that it can be fixed or supported on this shelf. In this case, the image recorded by the camera 46 or the smartphone 50 is shown on the mobile phone display. It can be seen that the laser beam 22 of the line laser 20 is imaged in the middle region. Underneath, a reference display 78 in the form of a reference box with measured values arranged therein is shown for reference. The camera 46 can thus be operated from outside the box 32 by an operator. In the middle below and in front of the box 32, a portion of a drawbar 90 is visible, which serves to move the device 10 and to form a third Aufstandspunktes (not shown). The box 32 can be off be formed of any material, but may preferably consist of an opaque material. On the opposite side of the box relative to the camera, a line laser 20 is visible in the background, which projects a horizontal laser beam 22 in the form of a laser line (not shown) onto the side of the box 32 opposite the camera 46. The box 32 may be inclined so that the laser beam 22 does not impinge directly on the camera lens in a plane.

In Fig. 2, a line laser 20 is shown, which can be aligned on a stand 25 to a corresponding height. This line laser 20 can emit a horizontal laser line. For example, a Bosch PCL 20 line laser or level laser can be used.

FIG. 3 shows a schematic illustration of an embodiment of a device 10 according to the invention. In this illustration, the drawbar 90 is not shown. On a front side or a side section or a side surface 72 of the box, a second recess 36 or a slot is visible, which forms a through-hole for the camera 46 or the camera lens. The second recess 36 is therefore preferably arranged in the position, so that the camera 46 is flush with the lower edge of the box 32 or the darkroom 30 or rests flush and / or (not shown) can be supported on a kind of storage area. With further fixing elements (not shown), the camera 46 can be fixed from the outside to the box 32 or the darkroom 30. A possible position of the camera 46 or the smartphone 50 is shown by a dashed line. On the underside of the box 32, a runner section 54 or a cylinder section 56 or wheels is visible, which is fixed in a rotationally fixed or rotatable manner with the box 32. On the side of the box opposite the camera 46, a line laser 20 is arranged, which radiates a horizontal laser line or a horizontal laser beam 22 in the direction of another side or a further side face 72 of the box 32. The line laser 20 is immovably fixed or turned off on the base, while the box forms a positioning unit 52, which can be moved away from the laser 20 or towards the laser 20.

FIG. 4 shows a further embodiment of a device 10 according to the invention, the box 32 or the darkroom 30 without cover 33 being shown in this illustration. The interior of the box 32 is designed as a kind of darkroom, which is divided into two chamber areas 44a, 44b by a parting plane 42 into which a screen 66 or display 68 and a projection element 26 are arranged. This results in two separate dark chambers, wherein in the first and second dark chambers, a first or second recess 34, 36 and a slot 40 are arranged for the laser beam 22. In the illustration, two variants are shown, wherein a recess 34 is shown by a dashed line. In the second Chamber region 44b is also a recess 36 recognizable, which, however, by the camera lens or the camera (not shown) is covered from the outside. With this camera, the screen 66 or the display 68 in the region of the parting plane 42 and the reference display 78 arranged therein can be recorded. For example, at least one reference point, at least one reference line or at least one reference box can serve as a reference. Due to the distances of the separation plane 42 to the camera lens as well as the camera-internal characteristics and the size of the reference display 78, an accurate determination of the measured values can take place. Furthermore, the projection element 26 is in the range of the camera image.

FIG. 5 shows a further partial detail of an embodiment of a device 10 according to the invention. In this illustration, the side or side face 72 of the box which is oriented in the direction of the line laser 20 is visible. It can be seen that the laser beam 22 enters the box 32 in the region of the first recess 34 and is visible outside the first recess 34 at this height on the outside of the box. The box is contacted via two non-rotatably fixed runner sections 54 and cylinder sections 56 or alternatively via wheels with the ground to be measured. A computer mouse 74 is arranged centrally between these two runner sections 54 or cylinder sections 56 or wheels and is fixed by a leaf spring 76 at a desired distance and pressed onto the surface 18 to be measured. The computer mouse 74 serves as a path-recording unit or displacement sensor 70 to measure the distance covered 60 and output to the display 68.

An embodiment of a camera image 47 is shown in FIG. 6. In the upper area, the laser line or the laser beam 22 is shown as a recorded laser line 80, which in the following can be evaluated, for example, with respect to two areas 26a, 26b. In the lower area of the camera image, the reference display 78 is shown in the form of a reference box. Since the position of the reference box within the camera image 47 is known exactly, the change in position of a certain laser line section can be evaluated with respect to this reference box. In this embodiment, for example, a right and left evaluation is performed, wherein each half of the laser line is evaluated integrally. As a result, an assignment to a right or left runner section 54 or to a right or left hand cylinder section 56 can take place. It would also be conceivable to divide the laser line 80 virtually into a plurality of such sections or areas 26a,..., 26i and to evaluate them at several or deviating sections.

FIG. 7 shows an assignment of a coordinate system to a direction of travel F of the device 10 or of a surveying method 100. The device 10 moves Thus, in the z-direction, while a deviation of the measured values in the x and in the y direction can be evaluated in order to determine the flatness of a surface 18, unevennesses 16 and inclinations 14 can thus be determined. To determine the measured variables, the distance traveled 60 is evaluated via the computer mouse 74 and the position of the laser line 80 with respect to a reference display 78 over time.

FIG. 8 shows a schematic representation of a longitudinal section through an embodiment of a partial section of a measuring device 10 according to the invention. In this embodiment, the measuring device 10 has a darkroom 30 in the form of a box 32 elongated in longitudinal section. In the interior of the box, a dividing plane 42 is arranged centrally, so that the darkroom 30 is divided into two chambers 44. A first chamber portion 44 a has a first recess 34 in the form of a slot 40 through which a laser beam 22 can pass into the interior of the darkroom. Inside the darkroom, the laser beam 22 strikes the parting plane 42, on which a projection element 26 is arranged. A second chamber portion 44b has a second recess 36 through which a camera 46, in this embodiment in the form of a video camera 48, can receive the interior of the darkroom. The measuring device 10 is based in this embodiment on a 2-darkroom principle. The laser beam 22 passes through a first recess 34 into the interior of the first chamber area 44a and there meets the projection element 26, on which a horizontal line appears. The camera films through the second recess 36 in the second chamber area 44b the laser beam 22 projected onto the projection element 26, which is designed as a horizontal laser line 80. The darkroom 30 or the box 32 can be tilted by an angle a with respect to a horizontal, so that the camera 46 is not directed directly to the laser beam 22 or a solar radiation through the first recess 34. Preferably, therefore, the first recess 34 and the second recess 36 are not aligned during operation of the surveying device on a horizontal, so that the camera 46 is blinded as little as possible.

FIG. 9 shows an embodiment of a measuring device 10 according to the invention with a displacement unit 52 which includes runner sections 54. Advantageously, the two runner portions 54 are formed as a kind of cross skids and arranged below the projection member 26. In order to form a third support point, so that the track unit 52 can be placed on a surface 18 in a tilt-proof manner, a drawbar 90 and a wheel 92 are arranged in front of the projection element 26 in the direction of travel. Preferably, the drawbar 90 and the wheel 92 are arranged on a central axis with respect to a longitudinal direction of the measuring device 10. The drawbar 90 and the wheel 92 are consequently preferably arranged on the plane of symmetry in the longitudinal direction of the measuring device 10. So a tilt-safe stand can be guaranteed. In the illustration, the runner portions 54 are shown such that they protrude into the interior of the darkroom 30. However, the runner sections 54 are preferably arranged outside or below the darkroom 30. In Figs. 9 to 11, this representation can be interpreted such that the runner sections 54 are not shown in longitudinal section with respect to an axis of symmetry of the surveying device 10, but in an external view or side view. In the further embodiments, the embodiment of FIG. 9 corresponds to that of FIG. 8.

FIG. 10 shows a schematic illustration of a further embodiment of a measuring device 10. This comprises two parting planes 42, on each of which a projection element 26 is arranged. The illustration shows the measuring device 10 arranged on a flat surface 18. When driving over the unevenness 16 remains a bump 16 at the level of the wheel 92 without influence on the measurement when the drawbar 90 has a sufficient length. The wheel 92 is preferably designed as a rotatable wheel, so that the measuring device 10 can be optimally pulled or driven along a lane or a route 60 to be measured. In this case, an ovality of this wheel 92 has a negligible influence on the measurement, since it is very far away from the projection plane. In this embodiment, the wheel 92 is disposed on a pivotable fork with sufficient caster to make the surveying device 10 endeavor to go straight ahead. Nevertheless, with the two successive projection element 26, the inclination of the

Measuring device 10 are measured in the direction of travel, whereby the height measurements can be corrected. In this case, the relative deviations of the laser beam 22 with respect to the image on the two projection elements 26 are evaluated relative to one another. Consequently, in addition to the inclination of the

Measuring device 10 at the level of the runner sections 54 in the transverse direction a

Inclination of the surveying device 10 are measured and recorded in the longitudinal direction.

11 shows a schematic illustration of a further embodiment of a measuring device 10, which has a displacement sensor 70 in the form of a computer mouse 74. The computer mouse 74 is pressed by a leaf spring 76 on the surface to be measured 18 (not shown) during the measuring process. As a result, the surveying device 10 can also be used to drive over sharp-edged heels or joints without the path sensor 70 catching on to it. During the measuring process, the computer mouse 74 measures the distance traveled and hides the measured data on one Screen 66 or a display 68 (not shown or not visible in this view). The leaf spring 76 is fixed to the drawbar 90 in this embodiment. As a result, it can be ensured that the displacement sensor 70 is likewise arranged on the plane of symmetry with respect to the longitudinal direction of the measuring device 10. The displacement sensor 70 can be arranged at an arbitrary position, for example below the darkroom 30 and also in front of or behind the darkroom 30.

FIG. 12 shows an embodiment of an uneven projection element 26. In this embodiment, the projection element 26 has a deviation in the form of a triple bend, so that the projection element 26 partially forms a triangular shape. The positioning element 26 may also be angled differently or also formed knitted. A laser beam 22, which impinges on such an angled projection member 26 is also shown folded over. The position of this laser beam 22 changes when the projection element 26 is moved from an original plane, i. H. from a starting plane, is deflected. About trigonometric relationships can be deduced the inclination of the projection member 26, whereby the inclination of the measuring device 10 can be deduced.

An embodiment of a camera image 47 is shown in FIG. The camera image 47 shows the laser beam 22 in the form of a horizontal line, which is represented by the camera image as a recorded laser line 80. The camera image 47 in FIG. 13 can be displayed, for example, on a display of a smartphone 50, which can be operated via a touch function. In the lower area of the camera image 47, within a reference display 78, which is shown as a reference object in the form of a reference box or reference rectangle, all calibration data, ie. H. All measured data, in particular the position of the laser line 80 as well as the position data of a displacement sensor 70 are shown as a function of time. The positions and times at which the data is displayed within the reference display 78 are known. Using an evaluation software that runs on a computer or servers, the processing of this movie file, d. H. be created via an image processing, a height profile depending on the x and y position. This eliminates the need to install complex software on a mobile device. At the same time an automatic camera calibration is provided by the known dimension of the reference box, wherein only a video sequence, which includes all required calibration data, is recorded simultaneously or subsequently.

FIGS. 14-16 show possible examples of different measurement protocols. The examples show measurements for any surfaces that have been tested for test purposes and are for demonstration purposes only. FIG. 14 shows a diagram with an evaluation of measured height data as a function of the time of a possible measurement. The diagram shows an evaluation for each of a first region 26a and a second region 26b of a laser beam 22 as shown in FIG. In the present case, the surveying device 10 was moved back to the starting position A1 at a reversal point. The reversal point is recognizable as a peak in the diagram. It can be seen that on the way back after the reversal point, the measurement was carried out somewhat faster. In this measurement, a route was arbitrarily chosen on a subsoil, whereby there are also slight deviations with respect to the way to and from the way back.

15 shows a diagram with an evaluation of measured height data as a function of the distance covered 60 of a possible measurement with a measuring device 10. In this diagram, the tolerance limits according to the "Guideline for checking the adjustment of the headlights of motor vehicles in the main investigation according to § 29 StVZO ". For the arbitrarily selected surface 18 it can be seen that until approximately half of the distance 60 traveled, this arbitrary surface 18 lies within the tolerance limits. For the measurement, the height difference of the soil was set to the starting value zero before the start.

FIG. 16 shows a diagram with an evaluation of an x-position as a function of the distance traveled 60 of the measurement according to FIG. 17. This x-position represents the deviation substantially 90 ° to the direction of travel F along the path 60. The tolerance limits are as shown in FIGS. 17 in accordance with the Directive. Consequently, it is also possible to check the distance covered 60, whether it was on a straight or a curve, if no marking for marking the route 60 to be measured is provided on the surface 18.

The Figs. 17 and 18 show a further embodiment of a device 10 according to the invention. Two wheels are firmly connected to a connecting rod 98, so that the track width results. Between the wheels are two self-aligning bearings, which are pulled down with a heavy pendulum 64. At these bearings, a projection member 26 is mounted so that they are perpendicular to the horizontal. At this oscillating device, a camera 46 is additionally attached, which films the projection element 26 from behind. The entire apparatus can now be pulled along the test line. With an angle encoder, z. B. perforated disc 82 and fork light barrier, the distance traveled can be measured. At the same time, the respective position of the laser line plane 24 is filmed on the projection element 26 and converted into height information with the aid of optical image processing. Thus, an exact image of the test track including local slope or slopes and all bumps for both lanes are calculated. Also for this embodiment, the features of the embodiments shown above are conceivable.

Fig. 19 shows a schematic representation of a footprint of a headlight test stand for two-lane vehicles. This consists of two lanes. These two lanes each consist of a separate area. The size, position and marking of these two surfaces must correspond to the dimensions or tolerance according to the guideline in accordance with § 29 StVZO. According to the Directive, therefore, a permissible tolerance of 2 m is 5 mm. The deviation may be from 0 mm to 5 mm or between -2.5 mm and +2.5 mm. Compliance with these mentioned tolerances, which are traceable to national or international standards, can be ensured with a measuring device 10. For the measurement of such tolerances testing means are required with an accuracy of at least 0.2 mm / m, which meets the measuring device 10.

FIG. 20 shows a schematic representation of a cross section of a measuring device 10 or surface measuring device 12 on an inclined surface 18. Such inclination 14 may occur, for example, on a lane of FIG. 19. Consequently, the surveying device 10 can be moved along a lane, wherein both runner sections 54 and both cylinder sections 56 with the same lane, d. H. a lane, come in contact. It would also be conceivable to design a measuring device 10 in such a size that both lanes already come into contact with one measurement each with a runner section 54 or with one cylinder section 56 each. Slope 14 may not exceed 1.5% according to the directive and must be rectified for both lanes. The exact measurement of the inclination 14 can be used, for example, to measure the travel of headlamp adjusters. This track runs perpendicular to the two lanes at the headlight parking on the front. The maximum change in inclination may, according to the guideline, be increased by a maximum of 10% over the entire travel of the headlamp setting device. Vary +/- 1 mm / m. The distance between the runner sections 54 and both cylinder sections 56 can be set variably, so that the surveying device 10 can be adapted to the track width of the headlamp setting device.

21 a shows an embodiment of a possibility of adjusting and / or calibrating a leveling laser or line laser 20 according to a first variant, as described above. A line laser 20 is thereby positioned on a turntable 130 or a turntable on the rotation axis 132 in such a way that the laser diode 134 is arranged on the pivot point, ie on the rotation axis 132 of the turntable 130. In such an arrangement, the Line laser 20 at a distance of, for example, 1, 5 m to 2.5 m from the measuring device 10 with a projection element 26 and preferably with a camera 46 (not shown) are positioned. A rotation angle range 136 to be examined can be read out via a suitable device. This can be formed, for example, from a computer mouse (not shown). In the case of a calibration, it merely has to be ensured that the position of the laser line plane 24 or of the laser beam 22 on the projection element 26 during a change of the rotation angle in the region of the region to be examined 136 is almost constant. In the case of an adjustment, this is preferably carried out directly before the start of the measurement of a surface 18 or a distance 60 to be measured so that the camera 46 of the measuring device 10 can record the phase of the adjustment directly before the start of the measurement on the same camera file or video files. A possibly still existing malposition of the line laser 20 in the course of the measurement can be compensated subsequently from the measured data.

FIGS. 21 b and 21 c show a further possibility of adjusting and / or calibrating the laser plane of a line laser 20 according to a further variant. The two illustrations show an arrangement in a schematic plan view. The line laser 20 is thereby positioned on a turntable 130 in the middle of the axis of rotation 132 such that the laser diode 134 is arranged on the pivot point, ie on the axis of rotation 132 of the turntable 130, which is driven by a motor 138 Representation is a detector 137 arranged in the left area a reflector 131. The reflector 131 may for example consist of two identical mirrors, which are fastened on the back to a thin, long wire loop. As a result, an expected error to the vertical can be effectively minimized. In this embodiment, a weight below (not visible), which is stored in a liquid 133 for damping, is arranged below the reflector 131 or the two identical mirrors. The distances between the reflector 133 and the laser 20 or the laser 20 and the detector 137 are preferably formed differently large. The illustrations show the arrangement only schematically, whereby these distances, ie in particular the distance between the laser 20 and the reflector 131, are shown shortened. In the illustration in Fig. 21b, the laser 20 points to the detector 137, whereby the laser beam 22 is directly incident on the detector 137 as a direct beam is incident on this. In the illustration in FIG. 21 c, the laser 20 is rotated on the turntable 130 in such a way that the laser beam 22 is aligned with the reflector 131. The laser beam 22 is thus reflected at the reflector 131, wherein a reflected laser beam 139 finally impinges on the detector 137. The distance covered by this reflected laser beam 139 is many times longer than with a direct beam. From the above-described different lengths of the laser beam 22 and the reflected laser beam 139 and the distances between the reflector 131, the laser

20 and the detector 137 can finally be carried out a calibration of the laser 20. FIG.

21 d shows a diagram of an evaluation of the level measurement or calibration measurement with a variant of the method according to FIGS. 21 b and 21 c. The height B in mm of the laser beam at the detector is shown as a function of the rotation angle A in degrees. An increase of the laser 20 can be determined from the values of the laser beam 22 or of the reflected laser beam 139. For example, in this example, it could be 0.22 mm / m.

FIG. 21 e shows a further possibility of determining the inclination angle error β of a line laser 20 used. Subsequently, the determined inclination angle error β can be used to correct the measurement result. The method makes it possible in particular to perform DAkkS-compliant measurements with uncalibrated line lasers, for example ordinary DIY market lasers. The precision of such measurements can be significantly improved compared to known methods, although such a leveled laser has large deviations from horizontal. As shown in FIG. 21 (e), a plurality of in-line measurement points R1 to R5 may be used. In particular, at least two different, as well as lying on a line measuring points R1, R2 are required. At these measuring points R1,..., R5, in a backward measurement, the vertical height, i. H. the distance L_hin between the laser plane 22 and the bottom 16, measured. The laser is located at the position 20_hin before the first measuring point R1. Subsequently, the laser 20 is set to another position. The laser 20 is switched such that the distance to the measurement point R5 originally furthest on the line is now closest to the laser 20. The laser is now in position 20_rueck for a backward measurement. Preferably, the laser 20 can be rotated by 180 ° to the vertical. As a result of the backward measurement, a measurement takes place at the same reference points R1 to R5. Any type of measuring principle can be used for a height measurement. For example, a measurement with a ruler is conceivable. Subsequently, for all reference points R1 to R5, the mean value L1 from the measurement result L_hin from the forward measurement and from the measurement result L_rueck from the backward measurement can be defined as the usable measurement value. This value is adjusted by the angle error β of the line laser 20, as shown in detail in Fig. 21 (g).

Preferably, a line laser 20 can be used for the measurement, which can also be used to measure a headlamp setting or general surfaces according to the device or the method according to the invention. Preferably, one forward measurement and one backward measurement may be used be synchronized by means of a suitable algorithm, for example by cross-correlation by means of a derived correlation kernel. As a result, for example, the reference points R1 to R5 can be matched to one another more precisely.

In particular, in the method according to the invention or the device according to the invention for measuring a headlamp setting position or general surfaces, the method just described can additionally be used to determine the installation angle or inclination angle error β of the integrated line laser 20 with extremely high precision. For example, depending on the line laser 20 about +/- 0.008 ° can be achieved. Such a determined value can also be used to compensate for future measurements. This preferably leads to an even smaller error in the determination of the so-called torsion, d. H. a horizontal angle perpendicular to a surface to be measured or to a lane, as a function of the distance from the beginning of the measuring surface or lane. Deviating from the illustrated embodiment, of course, more or less reference points R1, R2, ... can be used.

In Figs. 21 f and 21g two diagrams are shown. The upper diagram shows the height B in mm of the laser beam as a function of the distance D in meters. The lower diagram shows the bank Q in mm / m of the line laser as a function of the distance D in m. Fig. 21f shows three measurements without compensation of the angle error, a backward measurement, a backward measurement and an average value. In the above diagram, it can be seen that in each case the forward measurement differs significantly from the backward measurement. In the diagram, this is made clear by the circles at positions 1, 2 and 3.

The illustration in FIG. 21 g shows a measurement after compensation of the angular error β. It becomes clear that the results of the forward measurement, the backward measurement and the compensated measurement are no longer distinguishable. This is indicated by the fact that the final result is in positions 1, 2 and 3.

In Fig. 22, a lamellar filling member 140 in a rolled-up position (left-hand illustration) and a spread-out position (right-hand representation) can be seen. In the deployed position, the filling member 140 is spread such that the underside 146 is visible, on which a plurality of fins 148 are arranged transversely to the direction of failure. In the linked state, an orientation of the filling element 140 with the bottom 146 is down. Oriented In the rolled-up position, the smooth surface is visible, which points upwards in the linked state. The illustration shows a filling element 140 with parallel slats, which are arranged at a distance from one another. In the illustrated embodiment, the slats are formed substantially with an identical slat height. This may for example represent a filling element 140 before the CNC machining, ie before the lamellae 148 are adapted to a negative mold 142 of a bottom profile 144. It is also conceivable that the number of slats have a different slat width. The total number of lamellae can thus form a negative mold 142 of a bottom profile 144 after CNC machining on a two-dimensional plane.

FIG. 23 shows a cross section through a bottom profile 144 with a plurality of filling elements 140. The plurality of filling elements 140 is shown by way of example only, wherein superimposed, in cross-section square filling elements 140, for example, in the entirety may represent a cross-section of a lamella. In this cross section, it can be seen that the individual lamellae can have a different lamella height, as described above with reference to FIG. 22.

In Fig. 24, a headlamp setting 200 is shown with a test track of two individual lanes. On the right-hand lane in the illustration, a multi-part filling element 140 is shown, which consists of individual parts which are arranged adjacent to each other. On the left lane in the illustration, a filling element 140 is shown that is integrally formed. In both variants, the filling element 140 may have lamellae 148 on the underside (not visible).

In Fig. 25, a use of the surveying device and the surveying method for leveling a footprint of a headlamp setting device with a flexible, in particular rollable, zusammensteckbare or hinged rail 150 is shown. Thus, a use is proposed for a method of repairing a transverse trajectory of a headlamp setting device of a headlamp setting 200, which may be used if the surface measurement results in an unacceptable unevenness of the transverse carriageway. The rail 150 has a horizontally flexible substructure 151, which can adapt to an uneven surface. Preferably, this substructure 151 is not compressible, so that no deformation takes place in the vertical direction when driving over or along with the headlamp setting device. On the upper side of the substructure 151, two flexible rubber strips 153 are arranged at a distance from one another, so that a depression 152 is created between them. This depression 152 consequently runs the entire length of the rail 150. In the end regions, the depression 152 can be delimited with two additional elements in order to form a closed casting mold. The rubber strips 153 may conform to the shape of the base 151 so as to form a tight connection. The rubber strips 153 are preferred firmly connected to the base 151. Consequently, a flowable mass 154, such as epoxy resin 156, can be introduced into the recess 152, which automatically aligns itself horizontally in the viscous state by the action of gravity, so that a horizontally oriented surface is formed within the recess 152. Alternatively, hot melt granules may also be applied to recess 152 or directly to the bottom, with possibly an elongated rectangular border being designed as a plastic or metal frame as a casting mold, which can be used simultaneously as a guide frame for the rollers of the headlight adjustment device. On this filled recess 152, after curing of the mass 154, for example, a headlamp setting device can be moved. The hardened surface of the mass 154 thus forms a flat surface. Preferably, two identical rails are arranged parallel to each other on a surface, so that a headlamp setting device with at least two wheels can be placed in parallel on each rail 150 and moved.

Fig. 26a shows a measuring device with a projection element 26, which consists of a flexible material. The projection element 26 can be suspended in a frame 160 (shown with dashed lines) in such a way that a contact section 162 is in contact with the surface to be measured. A line laser 20 is disposed and aligned on one side of the frame such that a projected laser line 166 impinges on the contact portion 162. On the opposite side of the frame 160, a camera 46 or a video camera 48 is arranged, which is aligned with the contact portion 162 with the projected laser line 166. The camera 46 or video camera 48 films this projected laser line 166, which images the undulating bumps 164 underneath smoothly. Via a displacement sensor 70 (not shown), such as a computer mouse, the exact position of the surveying device or the new position of the contact portion 162 on the surface to be measured can be determined. Now, if the surveying device is driven over a surface to be measured, for example by the frame is guided on runners or wheels, a complete ground relief can be created.

According to FIG. 26b, the projection element 26 can preferably be arranged in a kind of darkroom 30, which is formed, for example, by a valance, which is stretched over the frame. As shown in FIG. 26 b, a moving unit 52, which consists of rollers 58, for example, can be arranged below the valance. With such an embodiment, for example, larger floor areas, such as in food markets, on parking lots or road surfaces in road construction and road construction can be measured for flatness. As a result, in particular tolerance ranges, as specified for example in structural engineering in accordance with DIN 18 202, be respected. Furthermore, continuous measurements of lanes in guideline guided narrow aisles of high-bay warehouses can be carried out in order to achieve a standard in accordance with DIN 15 185 Part 1.

Consequently, with the device according to the invention as well as with the method according to the invention the smallest possible testing device can be provided, with which, for example, individual lanes of a headlight tester can be measured separately. Furthermore, the device can be designed or have such a size that both lanes can be measured in parallel and simultaneously. With the different embodiments of the proposed measuring device also generally planar surfaces, for example in building construction, as well as surfaces of foundations, for example in wind turbines, can be measured. Such planar surfaces may be, for example, industrial floors, which in particular must meet the tolerances in structural engineering, as well as general flat exterior surfaces for example, parking lots or storage areas. Consequently, with the measuring device according to the invention and the method according to the invention, a surface measurement of general surfaces is possible.

Preferably, the device is small and compact, so that it is easy to transport. By means of the repair device, an entire concept can be provided which can be carried out with simple means on site, without the need for special tools or bulky devices.

LIST OF REFERENCES 0 Measuring device

2 Surface survey device 4 inclination

6 bumps

8 surface

0 line laser

2 laser beam

4 laser line level

5 tripod

6 projection element

a first area

b second area

8 semitransparent surface

0 darkroom

2 box

3 lids

4 first recess

6 second recess

8 recess

0 slot

2 parting plane

4 chamber

a first chamber area

b second chamber area

6 camera

7 camera image

8 video camera

0 smartphone

2 positioning unit

4 runner section

6 cylinder section

8 rolls

0 track

2 contact

4 pendulums

6 screen

8 display

0 displacement sensor

2 side surface

4 computer mouse

6 leaf spring

8 Reference display

0 recorded laser line

2 perforated disc 0 cover

2 wheel

8 connecting rod 00 surveying procedure

20 Surface surveying 30 Turntable

31 reflector

32 axis of rotation

33 liquid

34 laser diode

36 rotation angle range

37 detector

38 engine

39 reflected laser beam 40 filling element

42 negative form

44 soil profile

46 bottom

48 slat 50 rail

51 substructure

52 deepening

53 rubber strip

54 mass

56 epoxy resin

58 riding surface 60 frames

62 contact section

64 floor unevenness

66 projected laser line 00 headlamp setting

F direction of travel

 A1 starting position

 a angle

A rotation angle

 B height

 D distance

 Q bank

 ß Angle error

Claims

claims

First measuring device (10), in particular

Surface measuring device (12) for measuring inclinations (14) and / or unevennesses (16) of a preferably horizontally oriented surface (18) of a headlamp setting (200) comprising at least one line laser (20), which preferably self-aligns horizontally, at least one projection element (26), on which a laser beam (22) of the line laser (20) is at least partially imageable as a laser line (80), and at least one camera (46), which is set up, a relative position of the laser line (80) the projection element (26), characterized in that the projection element (26) and the camera (46) in a track (52) are included, along a distance to be measured (60) of a headlamp setting (200) movable and / or displaceable is.

2. Measuring device (10) according to claim 1, characterized in that the at least one projection element (26) is arranged between the at least one line laser (20) and the at least one camera (46), so that the camera (46) has a transmission of Laser line (80) detected by the projection surface (26), wherein preferably the projection element (26) is a semitransparent surface (28), in particular a semi-transparent disc or a semi-transparent sheet, which is preferably aligned perpendicular to a laser line plane (24), and / or that the at least one line laser (20) and the at least one camera (46) are arranged on one side of the projection element (26) so that the camera (46) detects a reflection of the laser line (80) on the projection surface (26), wherein preferably the projection element (26) is an at least partially reflecting surface (28).

3. Measuring device (10) according to claim 1 or 2, characterized in that an evaluation device is included, or an interface for transmitting the camera data is included, so that the evaluation device or a remote evaluation based on a camera (46) recorded relative Position of the laser line (80) on the projection element (26) can determine a tilt and / or unevenness along the surface (18) of the headlamp setting (200), wherein preferably the evaluation device is an acoustic and / or optical output unit for outputting a currently traveled distance ( 60) and / or other status information to an operator.

4. Measuring device (10) according to any one of the preceding claims, characterized in that the positioning unit (52) has at least two runner sections (54) or cylinder sections (56), with which the track unit (52) punctiform or by linear contact (62) along the track (60) is movable, or that the track unit (52) has at least two rollers (58) through which the track unit (52) along the path (60) is movable, wherein preferably the distance of the runners (54), cylinder sections (56) or the rollers (58) is adjustable.

5. Measuring device (10) according to one of the preceding claims, characterized in that the projection element (26) and the camera (46) connected to each other and in the manner of a free-swinging pendulum (64) between the runner sections (54) or cylinder sections (56) or Rollers (58) are suspended.

6. measuring device (10) according to any one of the preceding claims, characterized in that the line laser (20) outside the track unit (52) is arranged and spans a substantially horizontally to the normal gravity of the surface (18) aligned laser plane, wherein the track unit (52 ) is movable relative to the line laser (20), and / or the line laser (20) is arranged within the track unit (52) and the projection element (26) consists of a pliable, flexible material, preferably in a horizontally above the surface (18 ) aligned frame (16), wherein a contact portion (162) rests on the surface (18), wherein the line laser (20) and the camera (46) are aligned with the contact portion (162).

7. Measuring device (10) according to any one of the preceding claims, characterized in that the projection element (26) in a kind of darkroom (30) is arranged, which at least on one side surface (72) has a first recess (34), preferably a slot ( 40), which is / are preferably arranged at the height of the laser beam (22).

8. Measuring device (10) according to claim 7, characterized in that the darkroom (30) on one of the first recess (34) opposite side surface (72) has a second recess (36), at the height of the camera (46) is arranged ,

9. surveying device (10) according to claim 7 or 8, characterized in that the darkroom (30) has a parting plane (42) in which the projection member (26) is arranged, and the darkroom (30) in a first and a second chamber portion (44a, 44b) separates.

10. Measuring device (10) according to claim 9, characterized in that the projection element (26) extends at least in sections in a traversing direction (F) along the path (60) to be measured or angled to a varying inclination (a) of the track ( 52) to the surface.

11. Measuring device (10) according to one of the preceding claims, characterized in that substantially in the plane of the projection element (26) a screen (66) or display (68) is arranged, which in a viewing angle of the camera (46) lies.

12. Measuring device (10) according to any one of the preceding claims, characterized in that the camera (46) is a video camera (48) for recording a video sequence of a position and orientation of the laser beam on the projection element (26) in a course of a travel direction (F) is set up along the route (60) to be measured, in particular a mobile terminal such as a smartphone (50) or tablet.

13. A surveying device (10) according to any one of the preceding claims, characterized in that a displacement sensor (70), in particular a non-contact displacement sensor, in the track unit (52) is included, which can determine a path length or path position of the distance traveled (60), wherein preferably the path length and / or the path position in a screen (66) or display (68) is shown, and in particular the displacement sensor (70) in the manner of an optical computer mouse (74) is formed.

14. Surveying procedure (100), in particular

Surface surveying method (120) for measuring inclinations (14) and / or unevennesses (16) of a preferably horizontally oriented surface (18) of a headlamp setting (200) by means of a measuring device (10) according to one of the preceding claims, characterized in that a measuring device (10) along a path (60) is moved and / or moved, wherein

- The line laser (20) in an initial position (A1) remains;

- Moving the track unit (52) away from the line laser (20) or towards the line laser (20) and / or moved, that the laser beam (22) over the complete distance (60) at least partially on the projection element (26 ) impinges;

- And the camera (46) over the entire distance (60) on the laser beam (22) on the projection element (26) is aligned and images or a video sequence of a relative position of the laser beam (22) on the projection member (26) receives;

- After which an evaluation of a relative change in position of the laser beam (22) on the projection element (26) is used to determine the inclination or unevenness of the surface (18).

15. A surveying method (100) according to claim 14, characterized in that a displacement sensor (70) records a path length or path position of the path (60), and the course of the path length or position synchronous to the images or the video sequence of the relative position of the laser beam ( 22) on the projection element (26) for determining the inclination (14) or unevenness (16) of the surface (18) of the track (60) is used.

16. A surveying method (100) according to claim 14 or 15, characterized in that the image or the video sequence of the relative position of the laser beam (22) on the projection element (26) in two or more separate areas (26 a, 26 b) detects, and Determining the inclination (14) or unevenness (16) of the surface (18) the relative change in position in each area (26a, 26b) is determined separately.

17. Use of a surveying device (10) and a

Surveying method (100) according to one of the preceding claims for measuring surface inclinations and for unevenness determination of a headlamp setting.

18. Use of a measuring device (10) and a

A surveying method (100) according to claim 17 for a headlamp set-up repair method (200), the headlamp set-up (200) being measured by a surveying device (10) or a surveying method (100) according to any one of the preceding claims, characterized in that:

from measured data of the measuring device (10) with respect to

Tilts (14) and / or bumps (16) of the surface (18) of the track (60) or a travel path of a

Headlamp setting device depending on the respective path position of the track (60) a soil profile (144) is generated,

wherein at least one filling element (140) corresponding to a negative mold (142) of the bottom profile (144) is produced, for example milled, cut, lasered or cast,

- Where subsequently the filling element (140) on the measured distance (60) of the headlamp setting (200) placed, in particular fixed, is.

19. Use of a surveying device (10) and a

Surveying method (100) for a repair method according to claim 18, characterized in that the filling element (140) is formed in several parts, or consists of a rollable material which is lamellar on a bottom (146), wherein the lamellae (148) a corresponding having the negative mold (142) of the bottom profile (144) detected height.

20. Use of a surveying device (10) and a

A surveying method (100) according to claim 17 for a headlamp set-up repair method (200), wherein the headlamp setter (200) is measured by a surveying device (10) or a surveying method (100) according to any one of the preceding claims, characterized in that for leveling a travel path of a headlamp setting device, at least two flexible rails (150) are adhesively bonded to the headlamp setting space (200), the rails (150) each having a recess (152) along their length, which is subsequently provided with a hardening compound (154), in particular with epoxy resin (156 ), so as to provide a flat ride surface (158) for the headlamp adjuster, wherein the rails (150) can be removed substantially without residue, or a border shape is applied to the headlamp setter (200) and filled with a meltable substance and thereafter fläc hig is melted to form a leveled travel distance of the headlamp setting device.