WO2019198044A1 - Method for the manufacture of pneumatic tyres with low electrical resistance - Google Patents

Method for the manufacture of pneumatic tyres with low electrical resistance Download PDF

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Publication number
WO2019198044A1
WO2019198044A1 PCT/IB2019/053028 IB2019053028W WO2019198044A1 WO 2019198044 A1 WO2019198044 A1 WO 2019198044A1 IB 2019053028 W IB2019053028 W IB 2019053028W WO 2019198044 A1 WO2019198044 A1 WO 2019198044A1
Authority
WO
WIPO (PCT)
Prior art keywords
pneumatic tyre
manufacture
pneumatic
electrical resistance
low electrical
Prior art date
Application number
PCT/IB2019/053028
Other languages
French (fr)
Inventor
Pasquale Agoretti
Giancarlo COSSU
Claudio D'ALFONSO
Jose' Antonio SILICANI
Original Assignee
Bridgestone Europe Nv/Sa
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bridgestone Europe Nv/Sa filed Critical Bridgestone Europe Nv/Sa
Publication of WO2019198044A1 publication Critical patent/WO2019198044A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/52Unvulcanised treads, e.g. on used tyres; Retreading
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C19/00Tyre parts or constructions not otherwise provided for
    • B60C19/08Electric-charge-dissipating arrangements
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/20Graphite
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/0605Carbon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/20Metallic material, boron or silicon on organic substrates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/26Deposition of carbon only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/52Unvulcanised treads, e.g. on used tyres; Retreading
    • B29D2030/526Unvulcanised treads, e.g. on used tyres; Retreading the tread comprising means for discharging the electrostatic charge, e.g. conductive elements or portions having conductivity higher than the tread rubber

Definitions

  • the present invention relates to a method for the manufacture of a pneumatic tyre with high electrical conductivity.
  • Some types of pneumatic tyres such as those for passenger cars, are affected by the problem relating to low electrical conductivity and, therefore, to the difficulty with which the electrostatic charges, which inevitably form on the bodies of such cars, can be discharged to the ground by means of the passage of electric charges, firstly from the vehicle to the pneumatic tyre through the rim and, subsequently, from the pneumatic tyre to the ground.
  • This problem is mainly due to replacement of the carbon black within the tread for vehicles with silica.
  • a solution adopted in order to solve the above problem regards the insertion within the tread bands of one or more conductor elements, some of which define a portion of the rolling surface of the tread connected to the conductive components arranged within the pneumatic tyre.
  • the presence of such conductor elements implies a series of disadvantages that are due both to possible irregular wear of the tread as a whole, and to a particular complexity of preparation of the tread that can, furthermore, impose the use of production means that are different from those that are normally employed.
  • the inventors of the present invention have found a solution that guarantees the discharge to earth of the electrostatic charges formed on the car body, independently of the electrical conductivity of the various portions of the pneumatic tyre or of the degree of wear of the relative tread portion. In this way it will be possible to manufacture a pneumatic tyre characterized by a low rolling resistance, without this leading to problems caused by a failure to discharge the electrostatic charges to earth.
  • the object of the present invention is a method for the manufacture of pneumatic tyres; said method being characterized in that it comprises a surface deposition step, wherein on an outer surface of a finished pneumatic tyre a conductive material is deposited in vapor form, up until the formation of a conductive layer.
  • the conductive layer covers the entire outer surface of said pneumatic tyre.
  • the conductive layer has a thickness of between 2 nm and 1 pm.
  • finished pneumatic tyre refers to a pneumatic tyre that has already been subjected to the vulcanization process.
  • said surface deposition step is performed by means of sputtering techniques or else carbon evaporation or vapor deposition.
  • said conductive material is selected from graphite, aluminum, copper or alloys thereof.
  • a further object of the present invention is a pneumatic tyre manufactured according to the present invention .
  • a deposition was made on an outer surface of a pneumatic tyre and by means of a sputtering technique.
  • the outer surface of the pneumatic tyre was used as a deposition surface in a Chemical Vapor Deposition process wherein the target material used was graphite.
  • the deposition process was performed under vacuum at a pressure of less than 0.1 Pa.
  • the pneumatic tyre was subjected to a measurement of the electrical resistance between the rim and a central portion of the central tread portion in accordance with the international standard ASTM F 1971-05. This measurement provided an electrical resistance value of 30 MOhm.
  • the measurement provided an electrical resistance value greater than 100 MOhm.
  • the method of the present invention is able to guarantee the production of a pneumatic tyre comprising an outer surface characterized by a low electrical resistance. In this way the discharge to earth of the electrostatic charges formed on the car body is ensured.
  • the discharge of the electrostatic charges takes place entirely on the outer surface of the pneumatic tyre, from the metal rim to the road surface. In this way it will be possible to manufacture a pneumatic tyre with low rolling resistance guaranteeing, at the same time, the correct discharge of the electrostatic charges formed on the car.
  • the sputtering technique guarantees the implementation of the layer of the conductive material also within the recesses of the tread pattern. In this way, even when part of the tread is consumed, the presence of the layer of conductive material within the recesses will equally guarantee the conductivity needed in order to discharge the electrostatic charges to earth.

Abstract

The present invention relates to method for the manufacture of pneumatic tyres comprising a surface deposition step, wherein upon an outer surface of a pneumatic tyre a conductive material is deposited in vapor form up until the formation of a conductive layer is achieved. The invention also relates to a pneumatic tyre obtained by said method.

Description

METHOD FOR THE MANUFACTURE OF PNEUMATIC TYRES
WITH LOW ELECTRICAL RESISTANCE
DESCRIPTION
The present invention relates to a method for the manufacture of a pneumatic tyre with high electrical conductivity.
Some types of pneumatic tyres, such as those for passenger cars, are affected by the problem relating to low electrical conductivity and, therefore, to the difficulty with which the electrostatic charges, which inevitably form on the bodies of such cars, can be discharged to the ground by means of the passage of electric charges, firstly from the vehicle to the pneumatic tyre through the rim and, subsequently, from the pneumatic tyre to the ground. This problem is mainly due to replacement of the carbon black within the tread for vehicles with silica. In fact, as is known to a person skilled in the art, the use of silica as a substitution for carbon black, if on the one hand makes it possible to obtain significant advantages both with regard to rolling resistance and wet grip, on the other hand implies the disadvantage, which increases with increased silica content, of determining an increase in the electrical resistivity of the compounds themselves.
A solution adopted in order to solve the above problem regards the insertion within the tread bands of one or more conductor elements, some of which define a portion of the rolling surface of the tread connected to the conductive components arranged within the pneumatic tyre. The presence of such conductor elements implies a series of disadvantages that are due both to possible irregular wear of the tread as a whole, and to a particular complexity of preparation of the tread that can, furthermore, impose the use of production means that are different from those that are normally employed.
For a more complete understanding of the problems mentioned above, it should be pointed out that, in order to further improve the rolling resistance, also within the compounds of the inner portions of the pneumatic tyre, the carbon black can be replaced with silica. This necessarily results in a decrease in conductivity also of the inner portions and, consequently, the passage of the electric charges within the pneumatic tyre will be further disadvantaged .
The inventors of the present invention have found a solution that guarantees the discharge to earth of the electrostatic charges formed on the car body, independently of the electrical conductivity of the various portions of the pneumatic tyre or of the degree of wear of the relative tread portion. In this way it will be possible to manufacture a pneumatic tyre characterized by a low rolling resistance, without this leading to problems caused by a failure to discharge the electrostatic charges to earth.
The object of the present invention is a method for the manufacture of pneumatic tyres; said method being characterized in that it comprises a surface deposition step, wherein on an outer surface of a finished pneumatic tyre a conductive material is deposited in vapor form, up until the formation of a conductive layer.
Preferably, the conductive layer covers the entire outer surface of said pneumatic tyre.
Preferably, the conductive layer has a thickness of between 2 nm and 1 pm.
The term "finished pneumatic tyre" refers to a pneumatic tyre that has already been subjected to the vulcanization process.
Preferably, said surface deposition step is performed by means of sputtering techniques or else carbon evaporation or vapor deposition.
Preferably, said conductive material is selected from graphite, aluminum, copper or alloys thereof. A further object of the present invention is a pneumatic tyre manufactured according to the present invention .
For a better understanding of the present invention, the following example is given for illustrative and non limiting purpose.
EXAMPLES
A deposition was made on an outer surface of a pneumatic tyre and by means of a sputtering technique. In particular, the outer surface of the pneumatic tyre was used as a deposition surface in a Chemical Vapor Deposition process wherein the target material used was graphite. The deposition process was performed under vacuum at a pressure of less than 0.1 Pa.
By means of the deposition process described above, a 0.1 pm layer of graphite was deposited over the entire outer surface of the pneumatic tyre. In this regard it should be specified that the graphite layer was also deposited upon the outer surface portions of the pneumatic tyre between the tread pattern blocks .
After the formation of the graphite layer, the pneumatic tyre was subjected to a measurement of the electrical resistance between the rim and a central portion of the central tread portion in accordance with the international standard ASTM F 1971-05. This measurement provided an electrical resistance value of 30 MOhm.
The same measurement, carried out under the same operating conditions, was performed on the same type of pneumatic tyre, which however was not subjected to the surface deposition step and was, therefore, devoid of the graphite layer. The measurement provided an electrical resistance value greater than 100 MOhm.
From the experimental tests described above it is clear how the method of the present invention is able to guarantee the production of a pneumatic tyre comprising an outer surface characterized by a low electrical resistance. In this way the discharge to earth of the electrostatic charges formed on the car body is ensured. With the pneumatic tyre of the present invention, the discharge of the electrostatic charges takes place entirely on the outer surface of the pneumatic tyre, from the metal rim to the road surface. In this way it will be possible to manufacture a pneumatic tyre with low rolling resistance guaranteeing, at the same time, the correct discharge of the electrostatic charges formed on the car.
Furthermore, the sputtering technique guarantees the implementation of the layer of the conductive material also within the recesses of the tread pattern. In this way, even when part of the tread is consumed, the presence of the layer of conductive material within the recesses will equally guarantee the conductivity needed in order to discharge the electrostatic charges to earth.

Claims

1. Method for the manufacture of pneumatic tyres; said method being characterized in that it comprises a surface deposition step, wherein upon an outer surface of a pneumatic tyre a conductive material is deposited in vapor form up until the formation of a conductive layer.
2. Method according to claim 1, characterized in that said conductive layer covers the entire outer surface of said pneumatic tyre.
3. Method according to claim 1 or 2, characterized in that said conductive layer has a thickness of between 2 nm and 1 pm .
4. Method according to one of the preceding claims, characterized in that said surface deposition step is performed by means of the sputtering technique or carbon evaporation or vapor deposition.
5. Method according to one of the preceding claims, characterized in that said conductive material is selected from graphite, aluminum, copper or alloys thereof.
6. Pneumatic tyre manufactured with the method according to one of the preceding claims.
PCT/IB2019/053028 2018-04-13 2019-04-12 Method for the manufacture of pneumatic tyres with low electrical resistance WO2019198044A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT102018000004503 2018-04-13
IT102018000004503A IT201800004503A1 (en) 2018-04-13 2018-04-13 METHOD FOR MAKING A TIRE WITH LOW ELECTRIC RESISTANCE

Publications (1)

Publication Number Publication Date
WO2019198044A1 true WO2019198044A1 (en) 2019-10-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IB2019/053028 WO2019198044A1 (en) 2018-04-13 2019-04-12 Method for the manufacture of pneumatic tyres with low electrical resistance

Country Status (2)

Country Link
IT (1) IT201800004503A1 (en)
WO (1) WO2019198044A1 (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1857262A1 (en) * 2006-05-16 2007-11-21 Continental Aktiengesellschaft Method for producing a pneumatic tyre for a vehicle
US20090107595A1 (en) * 2007-10-25 2009-04-30 Toyo Tire & Rubber Co., Ltd. Pneumatic Tire
CN202098233U (en) * 2011-04-26 2012-01-04 张德志 Outer tire of graphene tire
JP2013103412A (en) * 2011-11-14 2013-05-30 Bridgestone Corp Method for manufacturing metal film and method for manufacturing pneumatic tire
JP2014051216A (en) * 2012-09-07 2014-03-20 Sumitomo Rubber Ind Ltd Pneumatic tire
WO2015083119A1 (en) * 2013-12-04 2015-06-11 Bridgestone Corporation Tyre comprising a graphite or graphene cover film deposited on an inner-layer surface

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1857262A1 (en) * 2006-05-16 2007-11-21 Continental Aktiengesellschaft Method for producing a pneumatic tyre for a vehicle
US20090107595A1 (en) * 2007-10-25 2009-04-30 Toyo Tire & Rubber Co., Ltd. Pneumatic Tire
CN202098233U (en) * 2011-04-26 2012-01-04 张德志 Outer tire of graphene tire
JP2013103412A (en) * 2011-11-14 2013-05-30 Bridgestone Corp Method for manufacturing metal film and method for manufacturing pneumatic tire
JP2014051216A (en) * 2012-09-07 2014-03-20 Sumitomo Rubber Ind Ltd Pneumatic tire
WO2015083119A1 (en) * 2013-12-04 2015-06-11 Bridgestone Corporation Tyre comprising a graphite or graphene cover film deposited on an inner-layer surface

Also Published As

Publication number Publication date
IT201800004503A1 (en) 2019-10-13

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