WO2019196719A1 - 底盘组件、制造模具及空调外机 - Google Patents

底盘组件、制造模具及空调外机 Download PDF

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Publication number
WO2019196719A1
WO2019196719A1 PCT/CN2019/081251 CN2019081251W WO2019196719A1 WO 2019196719 A1 WO2019196719 A1 WO 2019196719A1 CN 2019081251 W CN2019081251 W CN 2019081251W WO 2019196719 A1 WO2019196719 A1 WO 2019196719A1
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WO
WIPO (PCT)
Prior art keywords
chassis
chassis assembly
valve plate
section
assembly according
Prior art date
Application number
PCT/CN2019/081251
Other languages
English (en)
French (fr)
Inventor
董宏达
周杨
卢超群
刘武祥
田振
杨霄
Original Assignee
宁波奥克斯电气股份有限公司
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Application filed by 宁波奥克斯电气股份有限公司 filed Critical 宁波奥克斯电气股份有限公司
Publication of WO2019196719A1 publication Critical patent/WO2019196719A1/zh

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/32—Supports for air-conditioning, air-humidification or ventilation units
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/22—Means for preventing condensation or evacuating condensate
    • F24F13/222—Means for preventing condensation or evacuating condensate for evacuating condensate
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/08—Compressors specially adapted for separate outdoor units
    • F24F1/10—Arrangement or mounting thereof
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/36—Drip trays for outdoor units
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00—Control or safety arrangements
    • F24F11/89—Arrangement or mounting of control or safety devices
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/46—Component arrangements in separate outdoor units

Definitions

  • the present disclosure relates to the field of air conditioning technology, and in particular, to a chassis assembly, a manufacturing mold, and an air conditioner external unit.
  • the air-conditioner is equipped with a shut-off valve and a chassis.
  • the shut-off valve is used to connect or block the indoor and outdoor refrigeration systems.
  • the valve plate is used to be installed outside the shut-off valve; the chassis is installed at the bottom of the compressor to carry the compressor.
  • the valve plate and the chassis of the existing air conditioner external shut-off valve are usually assembled offline, and the assembly procedure is complicated, and the production efficiency is low.
  • a chassis assembly including a valve plate and a chassis, the valve plate being disposed on the chassis and at a fixed angle with the chassis, and the valve plate and the The chassis is integrally formed. Since the valve plate and the chassis are stamped and formed at one time, the manufacturing process is reduced, and the strength of the chassis assembly is ensured; at the same time, the valve plate and the chassis are integrated, so that the air conditioner compressor line and the shut-off valve can be installed during installation. After assembly, it can be directly connected with the chassis assembly, the process is simple, the on-line assembly is realized, and the production efficiency is improved.
  • the valve plate is provided with at least one fixed bayonet.
  • a fixed bayonet is arranged on the valve plate, so that the connection line between the compressor and the shut-off valve is conveniently fixed during installation.
  • the fixed bayonet includes a snap-in section and a fixed section, the snap-in section being in communication with the fixed section, the snap-in section forming a pipe card entry at an edge of the valve plate
  • the fixing section is for fixing the pipeline.
  • the snap-in segments are disposed horizontally or obliquely on the valve plate. Since the position of the pipelines of different models of the compressor is different, for the convenience of installation, the engaging section can be horizontally or obliquely arranged on the valve plate according to the specific structure of the compressor.
  • the size of the fixed section is determined by the diameter of the conduit.
  • the size of the fixing section needs to be adapted to the diameter of the pipe, so that the connecting pipe of the compressor and the shut-off valve does not easily slide out of the fixing section.
  • a side of the valve plate away from the chassis is provided with a rib, and the rib is convex toward a side away from the chassis. Since the shutoff valve is disposed outside the whole machine of the air conditioner, that is, disposed on a side of the valve plate away from the chassis, a convex rib is convexly disposed on a side of the valve plate away from the chassis, and the rib protrudes toward the outside of the valve plate. Therefore, the valve plate surface is convex at the installation position of the shut-off valve, which can facilitate the operation of the wrench when the shut-off valve is installed during installation.
  • the fixed section is located on the rib.
  • the installation position of the shut-off valve of the pipeline connection can be located on the rib.
  • the chassis includes a bottom plate with a shroud disposed around the bottom plate.
  • the bottom plate is used to support a compressor, and the bottom plate is provided with a surrounding plate for connecting with other components of the air conditioner and reinforcing the strength of the chassis.
  • the chassis assembly further includes a foot for supporting the chassis.
  • the foot is integrally formed with the chassis.
  • the same mold can be molded at one time, and the manufacturing process is reduced.
  • the foot and the chassis are also reinforced by TOX riveting.
  • the integrally formed foot is riveted by the TOX simultaneously with the chassis.
  • the foot is L-shaped, including a grounding segment and a connecting segment that are vertically connected to each other. With the L-shaped foot, it is easy to provide stable support to the chassis.
  • the connecting section is disposed on the chassis and reinforced with the chassis by TOX riveting.
  • the number of the feet is plural, and the plurality of the legs are evenly disposed on the chassis so that the chassis can be stably supported.
  • the chassis assembly further includes a pump foot bolt that is fixed to the chassis and protrudes toward a top surface of the chassis to be formed in synchronization with the chassis.
  • the pump foot bolt protrudes toward the top surface of the chassis for positioning and fixing the compressor during installation; and since the pump foot bolt and the chassis are synchronously formed by the same mold, the manufacturing process can be further reduced, and the production efficiency is improved.
  • the pump foot bolt and the chassis are riveted and fixed.
  • the pump bolt and the chassis can be fixed by using no rivet riveting or the like.
  • the fixed angle is 90°.
  • the valve plate is disposed perpendicular to the chassis, which can save installation space.
  • a manufacturing mold for a chassis assembly for manufacturing a chassis assembly as previously described is provided.
  • the integrated production of the chassis assembly is realized by the mold, the production process is simple, and the assembly efficiency is improved.
  • an air conditioner external unit including a compressor, a shutoff valve, and a chassis assembly as described above, the compressor being connected to the shutoff valve by a pipe, the compressor and The chassis is connected, and the shutoff valve is connected to the valve plate.
  • the compressor pipeline and the shut-off valve can be directly connected with the chassis assembly to realize on-line assembly, and the process is simple, and the production efficiency is improved.
  • FIG. 1 is a schematic structural view of a first perspective view of a chassis assembly according to an embodiment of the present disclosure.
  • FIG. 2 is a schematic structural view of a second perspective view of a chassis assembly according to an embodiment of the present disclosure.
  • FIG 3 is a schematic structural view of a third perspective view of a chassis assembly according to an embodiment of the present disclosure.
  • FIG. 4 is a partial cross-sectional structural view of a chassis assembly according to an embodiment of the present disclosure.
  • a chassis assembly for an air conditioner outer unit includes a compressor, a shut-off valve and a chassis assembly.
  • the shut-off valve is mounted on the valve plate, and the compressor and the shut-off valve are connected by a pipe and connected to the chassis assembly below.
  • FIG. 1 is a schematic structural view of a first perspective view of the chassis assembly 1 according to the embodiment.
  • the chassis assembly 1 includes a valve plate 2, a chassis 3, a foot 4, and a pump bolt 5.
  • the chassis 3 is for carrying a compressor of the main body of the air conditioner, and comprises a substantially rectangular bottom plate 12 which is disposed on four sides of the bottom plate 12 for assembling and reinforcing the strength of the chassis.
  • the valve plate 2 is for connecting with the shut-off valve and fixing the pipeline between the shut-off valve and the compressor, and is disposed at the edge of the chassis 3 and at a fixed angle with the chassis 3. In this embodiment, the angle is 90 degrees, so that the space required for installation can be reduced.
  • the chassis assembly 1 is also provided with a foot 4 and a pump foot bolt 5.
  • the foot 4 is symmetrically disposed on the chassis 3 at a center thereof to stably support the chassis 3; the plurality of pump foot bolts 5 are fixedly disposed inside the chassis 3 and protruded toward the upper surface of the chassis 3 for air conditioning during installation.
  • the compressor of the external machine body is installed and positioned.
  • valve plate 2, the chassis 3 and the foot 4 are integrally formed by a mold. Since the valve plate 2, the chassis 3 and the foot 4 are integrally formed, the strength of the bottom plate assembly can be made reliable, and the installation is facilitated, the process is reduced, and the generation efficiency is improved.
  • the pump bolt 5 can also be formed synchronously with the chassis 3.
  • the pump bolt 5 passes through the chassis 3 from top to bottom, is secured to the chassis 3, and is stamped and formed in synchronism with the chassis assembly.
  • valve plate 2, the chassis 3, the foot 4, and the pump bolt 5 are all formed by one process, the production efficiency can be greatly improved, and the valve plate 2, the chassis 3 and the foot 4 are integrally formed, so that the chassis Component 1 is structurally robust.
  • chassis 3 may also be integrally formed with the valve plate 2, and the foot 4 and the pump bolt 5 are separately mounted. It should be noted that, in the embodiment, the structure of the foot 4 can be directly taken from the blank of the chassis 3, and the molding is convenient and the process is simple.
  • FIG. 2 is a schematic structural view of a second perspective view of the chassis assembly 1 according to the embodiment.
  • the valve plate 2 is disposed on one side of the chassis 3, and the chassis 3 and the valve plate 2 are vertically connected.
  • the outer side of the valve plate 2 is used to install a shut-off valve
  • the upper part of the bottom plate 3 is used to carry a compressor.
  • the valve plate 2 and the chassis 3 are stamped at one time, thereby reducing the manufacturing process while ensuring the strength of the chassis assembly.
  • the bottom plate 12 has a rectangular shape and is horizontal to the support surface.
  • the chassis 3 includes a bottom plate 12 and a plurality of surrounding plates 13.
  • the plurality of surrounding plates 13 are connected end to end in an annular shape and are respectively connected to the peripheral edge of the bottom plate 12 to form a cover-shaped chassis 3, wherein the foot 4 and the valve plate 2 are disposed at
  • the plurality of panels 13 are on the same.
  • one side of the valve plate 2 is disposed on one of the panels 13.
  • the size and shape of the valve plate 2 can be determined according to the specific structure of the shut-off valve line to which it is connected.
  • the width of the valve plate 2 is smaller than the width of the panel 13 to which it is attached.
  • a fixed bayonet 6 for fixing the pipe is opened on the valve plate 2.
  • the fixed bayonet 6 includes a snap-in section 7 and a fixed section 8.
  • the fixed section 8 is located in the middle of the valve plate 2
  • the snap-in section 7 is in communication with the fixed section 8
  • the snap-in section 7 is an elongated card inlet formed at the edge of the valve plate 2, which can slide the pipeline of the shut-off valve;
  • the fixing section 8 has a circular arc structure and has a limiting action, and its size is adapted to the pipeline of the shut-off valve.
  • the diameter of the fastening section 8 can be smaller than the opening width of the snap-in section 7, so that the sliding of the shut-off valve line in the snap-in section 7 and the final positioning in the fastening section 8 are facilitated.
  • the structure of the fixing buckle 6 can reduce the assembly process of the shut-off valve.
  • the number of the fixed bayonet 6 is two, and the two fixed bayonet 6 are arranged side by side. Also, the two snap-in segments 7 are horizontally arranged.
  • the snap-in section 7 can also be tilted for ease of assembly.
  • the valve plate 2 is provided with a rib 9 on the outer side of the shut-off valve, and the rib 9 protrudes toward the outside of the valve plate 2, so that the surface of the valve plate 2 is convex at the installation position of the shut-off valve, and is used for facilitating the installation of the shut-off valve.
  • the operation of the wrench In the present embodiment, the fixed section 8 of the fixed pipe is located on the rib 9, so that the installation position of the shut-off valve of the pipe connection can be located on the rib 9.
  • the compressor and the shut-off valve can be assembled after the air conditioner is installed, and then connected to the valve plate 2 of the chassis assembly 1 and the chassis 3, thereby facilitating the chassis assembly 1 and the compressor pipeline and the cut-off.
  • the valve is connected to achieve in-line assembly of the chassis assembly 1.
  • FIG. 3 is a schematic structural view of a third perspective view of the chassis assembly 1 according to the embodiment.
  • the foot 4 is L-shaped, and includes a grounding section 10 and a connecting section 11 which are vertically connected to each other.
  • the foot 4 and the chassis 3 are integrally formed, and preferably, in order to further strengthen the strength, the connecting portion 11 and the chassis 3 are still integrally formed by TOX riveting, that is, in the die forming process, in the cavity of the mold. TOX riveted for higher joint strength.
  • the four connecting segments 11 are uniformly disposed on the outer surface of the louver 13, and the lower surface of the grounding segment 10 is used for contact with the ground or the like to increase the contact area to stabilize the structure.
  • the four feet 4 are integrally formed with the chassis 3, which saves materials, has stable structure, and is simple in production process.
  • the number of the legs 4 is four, and the plurality of legs 4 are respectively disposed on both sides of the chassis 3. Also, a plurality of feet 4 are symmetrically disposed about the center of the chassis 3 to increase the stability of the structure.
  • the number and distribution positions of the feet may be set according to actual needs.
  • FIG. 4 is a partial cross-sectional structural view of the chassis assembly 1 according to the embodiment.
  • the pump bolt 5 is disposed on the upper surface of the chassis 3 and disposed perpendicular to the chassis 3.
  • the pump foot bolt 5 is used to realize positioning and fixing of the compressor when the air conditioner is installed.
  • the pump bolt 5 protrudes toward the top surface of the chassis 3 and passes through a corresponding bolt hole on the compressor during installation, and is tightened by a nut to fix the compressor and the chassis 3 relatively.
  • the pump bolt 5 is passed through the chassis 3 from top to bottom, and is fixed by riveting, and is synchronously formed, and the structure is stable.
  • the riveting fixing may also adopt a rivetless riveting manner.
  • the pump bolt 5 can also be directly disposed above the chassis 3 and fixed to the chassis 3 by puncture and the like, and simultaneously stamped and formed with the chassis 3 in the mold.
  • the number of the pump bolts 5 is plural, and the plurality of pump bolts 5 are spaced apart. It can be understood that the pump bolt 5 has a predetermined position and the number of the pump bolts 5 can be set as needed.
  • the chassis 3, the valve plate 2, and the foot 4 of the chassis assembly 1 disclosed in this embodiment are integrally formed by a mold, and the foot 4 and the chassis 3 are riveted by TOX, and at the same time, the pump bolt 5 passes through the chassis 3 from bottom to top. And the pump bolt 5 and the chassis 3 are integrally stamped and formed in the mold, thereby realizing the integrated production of the chassis 3, the valve plate 2, the foot 4 and the pump bolt 5, effectively improving the production efficiency, and the chassis assembly 1 is used. When installed in an air conditioner, it can be assembled on the line to improve production efficiency.
  • the chassis assembly 1 disclosed in the embodiment has the valve plate 2 and the chassis 3 integrally formed, so that the same mold can be molded at one time, the production process is simple, and the assembly efficiency is improved.
  • an air conditioner outer unit which employs the chassis assembly 1 of the present disclosure, wherein the compressor is disposed on the chassis 3 of the chassis assembly 1, and the compressor and the shutoff valve pass through the pipeline. Connected, the shut-off valve is mounted on the valve plate 2, and the pipe is fixed to the fixed bayonet 6 of the valve plate.
  • a manufacturing mold for a chassis assembly for manufacturing the chassis assembly 1 of the present disclosure by which the chassis 3, the valve plate 2, the foot 4 and the pump foot of the chassis assembly 1 are realized. Simultaneous production of the bolts 5, the production process is simple, and the assembly efficiency is improved.

Abstract

一种底盘组件，包括阀板(2)和底盘(3)，阀板(2)的一端与底盘(3)连接呈夹角，阀板(2)与底盘(3)一体成型。

Description

底盘组件、制造模具及空调外机 技术领域
本公开涉及空调技术领域，特别涉及一种底盘组件、制造模具及空调外机。
背景技术
空调外机上均安装有截止阀及底盘，截止阀用于连通或者隔断室内和室外制冷系统，阀板用于安装在截止阀外；底盘用于安装在压缩机底部，以承载压缩机。现有空调外机截止阀的阀板与底盘通常为线下装配，且装配程序复杂，生产效率较低。
公开内容
根据本公开的一方面，提供了一种底盘组件，包括阀板和底盘，所述阀板设置于所述底盘上，并与所述底盘呈一固定夹角，且所述阀板与所述底盘一体成型。由于阀板与底盘一次冲压成型，从而减少了制造工序，并保证底盘组件的强度；同时，所述阀板与所述底盘为一体结构，使得安装时，可以将空调压缩机管路与截止阀装配好后直接与底盘组件连接组装，工序简单，实现线上装配，提高了生产效率。
在本公开一些实施例中，所述阀板上开设有至少一个固定卡口。所述阀板上设置固定卡口，从而在安装时，方便固定压缩机与截止阀的连接管路。
在本公开一些实施例中，所述固定卡口包括卡入段和固定段，所述卡入段与所述固定段连通，所述卡入段在所述阀板的边缘形成管路卡入口，所述固定段用于固定所述管路。在安装时，压缩机与截止阀的连接管路由卡入段滑入，并于所述固定段与所述阀板相对固定，实现最终位置的固定，其安装过程简单且操作方便。
在本公开一些实施例中，所述卡入段在所述阀板上水平设置或倾斜设置。由于压缩机不同型号的管路位置有所区别，为了安装方便，可以根据压缩机的具体结构于所述阀板上水平或倾斜设置所述卡入段。
在本公开一些实施例中，所述固定段的尺寸由所述管路的直径确定。为了实现管路的最终位置固定，所述固定段的尺寸需要与所述管路的直径 相适应，从而保证所述压缩机与截止阀的连接管路不会轻易地滑动出所述固定段。
在本公开一些实施例中，所述阀板远离所述底盘的一侧设有凸筋，且所述凸筋向远离所述底盘的一侧凸起。由于截止阀设置于空调外机整机外侧，即设置于阀板远离所述底盘的一侧，通过在阀板远离所述底盘的一侧凸设置凸筋，并且凸筋向阀板外侧凸出，从而使得截止阀的安装位置阀板表面凸起，可以在安装时，方便截止阀安装时扳手的操作。
在本公开一些实施例中，所述固定段位于所述凸筋上。通过将固定管路的固定段位于凸筋上，从而使得管路连接的截止阀的安装位置能够位于凸筋上。
在本公开一些实施例中，所述底盘包括底板，所述底板四周设置有围板。所述底板用于承托压缩机，所述底板四周设置有围板用于实现与空调外机其他部件的连接，并能加强所述底盘的强度。
在本公开一些实施例中，所述底盘组件还包括底脚，所述底脚用于支撑所述底盘。
在本公开一些实施例中，所述底脚与所述底盘一体成型。通过采用底脚与所述底盘一体成型，可以实现同一模具一次成型，减少了制造工序。
在本公开一些实施例中，所述底脚与所述底盘还通过TOX铆接加固。为了进一步加强部件强度，所述一体成型的底脚与所述底盘同时通过TOX铆接。
在本公开一些实施例中，所述底脚呈L形，包括相互垂直连接的接地段和连接段。通过L形底脚，容易向底盘提供稳定的支撑。
在本公开一些实施例中，所述连接段设置于所述底盘上，并与所述底盘通过TOX铆接加固。
在本公开一些实施例中，所述底脚的数量为多个，多个所述底脚均匀设置于所述底盘，从而能够稳定地支撑所述底盘。
在本公开一些实施例中，所述底盘组件还包括泵脚螺栓，所述泵脚螺栓固定于所述底盘，并向所述底盘的顶面凸起，与所述底盘同步成型。所述泵脚螺栓向所述底盘的顶面凸起，用于安装时对压缩机定位固定；且由于上述泵脚螺栓与底盘采用同一模具同步成型，可以进一步减少制造工序， 提升生产效率。
在本公开一些实施例中，所述泵脚螺栓与所述底盘采用铆接固定。为进一步加强部件强度，在泵脚螺栓与底盘采用同一模具同步成型时，所述泵脚螺栓与底盘之间可以采用无铆钉铆接等方式固定。
在本公开一些实施例中，所述固定夹角为90°。一般的，所述阀板垂直于底盘设置，可以节省安装空间。
根据本公开的另一个方面，提供了一种底盘组件的制造模具，用于制造如前所述的底盘组件。通过该模具实现底盘组件的一体化生产，生产工序简单，并提高了装配效率。
根据本公开的另一个方面，提供了一种空调外机，包括压缩机、截止阀和如前所述的底盘组件，所述压缩机与所述截止阀通过管路连接，所述压缩机与所述底盘连接，所述截止阀与所述阀板连接。安装时，可以将压缩机管路与截止阀装配好后直接与底盘组件连接，实现线上装配，工序简单，提高了生产效率。
附图说明
构成本公开的一部分的附图用来提供对本公开的进一步理解，本公开的示意性实施例及其说明用于解释本公开，并不构成对本公开的不当限定。在附图中：
图1为本公开具体实施例所述的底盘组件的第一视角的结构示意图。
图2为本公开具体实施例所述的底盘组件的第二视角的结构示意图。
图3为本公开具体实施例所述的底盘组件的第三视角的结构示意图。
图4为本公开具体实施例所述的底盘组件的局部剖面结构示意图。
附图标记说明：
1-底盘组件；2-阀板；3-底盘；4-底脚；5-泵脚螺栓；6-固定卡口；7-卡入段；8-固定段；9-凸筋；10-接地段；11-连接段；12-底板；13-围板。
具体实施方式
为使本公开的目的、技术方案和优点更加清楚明白，以下结合具体实施例，并参照附图，对本公开进一步详细说明。其中一些但并非全部的实施例将被示出。实际上，本公开的各种实施例可以许多不同形式实现，而 不应被解释为限于此数所阐述的实施例。在不冲突的情况下，本公开中的实施例及实施例中的特征可以相互组合。
需要说明的是，在本公开的实施例中所提到的所有的方向或位置关系为基于附图的位置关系，仅为了方便描述本公开和简化描述，而不是明示或者暗示所指的装置或元件必须具有的特定的方向和位置关系，不能理解为对本公开的限制。文中所述的“第一”和“第二”是用于区别类似的对象，并不是用于描述先后次序。
在本公开的一个实施例中，提供了一种空调外机的底盘组件。空调外机包括压缩机、截止阀和底盘组件，截止阀安装于阀板，压缩机与截止阀通过管路连接，并与其下方的底盘组件连接。通过采用本实施例的底盘组件，空调外机可以先将压缩机管路和截止阀装配后，再与底盘组件连接，实现底盘组件的线上装配，工序简单，并且有利于降低生产成本。
图1为本实施例所述的底盘组件1的第一视角的结构示意图。请参照图1，本实施例中，底盘组件1包括阀板2、底盘3、底脚4以及泵脚螺栓5。
底盘3用以承载空调外机主体的压缩机，其包括大致呈矩形的底板12，底板12四边设置于与其垂直的围板13，用于与其他部件装配及加强底盘强度。
阀板2用于与截止阀连接并固定截止阀与压缩机之间的管路，其设置于底盘3边缘，并与所述底盘3呈一固定夹角。本实施例中，所述夹角为90度，从而可以减小安装所需空间。
底盘组件1上还设置有底脚4和泵脚螺栓5。具体地，底脚4中心对称地设置于底盘3，从而稳定地支撑底盘3；多个泵脚螺栓5固定设置于底盘3内部，并向底盘3上表面凸起，用于在安装时对空调外机主体的压缩机进行安装定位。
本实施例中，阀板2、底盘3及底脚4采用模具一体成型。由于阀板2、底盘3及底脚4一体成型，能够使得底板组件强度可靠，并且方便安装，减少工序，提升生成效率。
进一步地，为了减少生产工序，泵脚螺栓5也可以与底盘3同步成型。在一实施例中，泵脚螺栓5自上而下穿过底盘3，与底盘3固定，并与底 盘组件同步冲压成型。
由于阀板2、底盘3、底脚4以及泵脚螺栓5等多个部件通过一道工序全部成型，能大幅度提高生产效率，并且，阀板2、底盘3及底脚4一体成型，使得底盘组件1结构牢靠性强。
应当理解的是，在其他实施例中，还可以采用底盘3与阀板2一体成型，底脚4及泵脚螺栓5单独安装。需要说明的是，本实施例中，底脚4的结构成型可以直接从底盘3的胚料中取料，成型方便，工序简单。
图2为本实施例所述的底盘组件1的第二视角的结构示意图。请结合参照图1和图2，本实施例中，阀板2设置在底盘3的一侧，并且底盘3和阀板2垂直连接。其中，阀板2外侧用于安装截止阀，底盘3上部用于承载压缩机。优选地，本实施例中，阀板2与底盘3一次冲压成型，从而减少制造工序，同时保证底盘组件的强度。
本实施例中，底板12呈矩形，水平于支撑面。底盘3包括底板12和多个围板13，多个围板13首尾连接呈环状，并分别与底板12的周缘连接，形成盖状的底盘3，其中，底脚4以及阀板2设置在所述多个围板13上。具体地，阀板2的一个侧边设置于一个围板13上。阀板2的尺寸与形状可以根据与其连接的截止阀管路的具体结构确定。本实施例中，阀板2的宽度小于与之连接的围板13的宽度。
阀板2上开设有用于固定管路的固定卡口6。固定卡口6包括卡入段7和固定段8。其中，固定段8位于阀板2中部，卡入段7与固定段8连通，卡入段7为在阀板2的边缘形成的长条形卡入口，其可以供截止阀的管路滑动；固定段8为圆弧结构，具有限位作用，其大小与所述截止阀的管路相适应。优选地，固定段8的直径可以小于卡入段7的开口宽度，从而方便截止阀管路在卡入段7的滑动及在固定段8的最终定位。这种该固定卡扣6的结构，能够减少截止阀的装配工序。
本实施例中，固定卡口6的数量为两个，两个固定卡口6并列间隔设置。并且，两个卡入段7水平设置。
应当理解，在其他较佳实施例中，为了方便装配，卡入段7还可以倾斜设置。
优选地，阀板2安装截止阀的外侧设有凸筋9，并且凸筋9向阀板2 外侧凸出，从而使得截止阀的安装位置阀板2表面凸起，用于方便截止阀安装时扳手的操作。在本实施例中，固定管路的固定段8位于凸筋9上，从而使得管路连接的截止阀的安装位置能够位于凸筋9上。
通过上述底盘3的结构，使得空调外机安装时可以先将压缩机和截止阀装配后，再与底盘组件1的阀板2与底盘3连接，从而方便底盘组件1和压缩机管路、截止阀连接，实现底盘组件1的线上装配。
图3为本实施例所述的底盘组件1的第三视角的结构示意图。请结合参照图1-图3，本实施例中，底脚4呈L形，包括相互垂直连接的接地段10和的连接段11。底脚4与底盘3为一体成型结构，而作为优选，为了进一步加强其强度，连接段11与底盘3还在一体成型的同时通过TOX铆接加固，即在冲压成型过程中，在模具腔内使用TOX铆接，从而获得较高的连接强度。
如图3所示，4个连接段11均匀设置于围板13的外表面，接地段10的下表面用于和地面等接触，增加接触面积，以使结构稳定。本实施例中，4个底脚4与底盘3一体成型，节约了材料，并且结构稳定，生产过程简单。
本实施例中，底脚4的数量为4个，多个底脚4分别间隔设置于底盘3的两侧。并且，多个底脚4关于底盘3中心对称设置，以增大结构的稳定性。
需要说明的是，在其他实施例中，所述底脚的数量及分布位置可以根据实际需要进行设置。
图4为本实施例所述的底盘组件1的局部剖面结构示意图。请结合参照图1和图4，泵脚螺栓5设置于底盘3的上面，并与底盘3垂直设置。泵脚螺栓5用于在安装空调外机时实现对压缩机的定位和固定。具体地，泵脚螺栓5向底盘3顶面凸起，并在安装时穿过压缩机上相对应的螺栓孔，再通过螺母拧紧从而使得压缩机与底盘3相对固定。本实施例中，泵脚螺栓5自上而下穿过底盘3，采用铆接固定，并同步成型，结构稳定。具体地，所述铆接固定也可以采用无铆钉铆接方式。
在其他实施例中，所述泵脚螺栓5还可以直接设置于底盘3上方，并通过穿刺铆等方式固定于底盘3，同时在模具中与底盘3一体冲压成型。
本实施例中，泵脚螺栓5的数量为多个，多个泵脚螺栓5间隔设置。可以理解的是，泵脚螺栓5具有预定位的作用，并且，可以根据需要设定泵脚螺栓5的数量。
本实施例公开的底盘组件1的底盘3、阀板2、底脚4通过模具一体成型，并且，底脚4和底盘3通过TOX铆接，同时，泵脚螺栓5自下而上穿过底盘3，且泵脚螺栓5与底盘3在模具内部一体冲压成型，从而实现底盘3、阀板2、底脚4及泵脚螺栓5一体式生产，有效地提高了生产效率，并且该底盘组件1用于安装在空调器时，可以实现线上装配，提高生产效率。
综上，本实施例公开的底盘组件1，其阀板2和底盘3一体成型，因此能通过同一模具一次性成型，生产工序简单，并提高了装配效率。
在本公开的又一个实施例中，提供了一种空调外机，其采用本公开公开的底盘组件1，其中，压缩机设置于底盘组件1的底盘3上，压缩机与截止阀通过管路连接，所述截止阀安装于阀板2上，所述管路固定于阀板的固定卡口6上。安装时，可以将压缩机管路与截止阀装配好后直接与底盘组件1连接，实现线上装配，工序简单，提高了生产效率。
在本公开再一个实施例中，提供了一种底盘组件的制造模具，用于制造本公开的底盘组件1，通过该模具实现底盘组件1的底盘3、阀板2、底脚4及泵脚螺栓5的同步生产，生产工序简单，并提高了装配效率。
以上所述仅为本公开的较佳实施例而已，并不用以限制本公开，凡在本公开的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本公开的保护范围之内。

Claims (19)

  1. 一种底盘组件，其特征在于，包括阀板(2)和底盘(3)，所述阀板(2)设置于所述底盘(3)上，并与所述底盘(3)呈一固定夹角，且所述阀板(2)与所述底盘(3)一体成型。
  2. 如权利要求1所述的底盘组件，其特征在于，所述阀板(2)上开设有至少一个固定卡口(6)。
  3. 如权利要求2所述的底盘组件，其特征在于，所述固定卡口(6)包括卡入段(7)和固定段(8)，所述卡入段(7)与所述固定段(8)连通，所述卡入段(7)在所述阀板(2)的边缘形成管路卡入口，所述固定段(8)用于固定所述管路。
  4. 如权利要求3所述的底盘组件，其特征在于，所述卡入段(7)在所述阀板(2)上水平设置或倾斜设置。
  5. 如权利要求3所述的底盘组件，其特征在于，所述固定段(8)的尺寸由所述管路的直径确定。
  6. 如权利要求3所述的底盘组件，其特征在于，所述阀板(2)远离所述底盘(3)的一侧设有凸筋(9)，且所述凸筋向远离所述底盘(3)的一侧凸起。
  7. 如权利要求6所述的底盘组件，其特征在于，所述固定段(8)位于所述凸筋(9)上。
  8. 如权利要求1所述的底盘组件，其特征在于，所述底盘(3)包括底板(12)，所述底板(12)四周设置有围板(13)。
  9. 如权利要求1所述的底盘组件，其特征在于，所述底盘组件(1)还包括底脚(4)，所述底脚(4)用于支撑所述底盘(3)。
  10. 如权利要求9所述的底盘组件，其特征在于，所述底脚(4)与所述底盘(3)一体成型。
  11. 如权利要求10所述的底盘组件，其特征在于，所述底脚(4)与所述底盘(3)还通过TOX铆接加固。
  12. 如权利要求10或11所述的底盘组件，其特征在于，所述底脚(4)呈L形，包括相互垂直连接的接地段(10)和连接段(11)。
  13. 如权利要求12所述的底盘组件，其特征在于，所述连接段(11)设置于所述底盘(3)上，并与所述底盘(3)通过TOX铆接加固。
  14. 如权利要求10或11所述的底盘组件，其特征在于，所述底脚(4)的数量为多个，多个所述底脚(4)均匀设置于所述底盘。
  15. 如权利要求1所述的底盘组件，其特征在于，所述底盘组件(1)还包括泵脚螺栓(5)，所述泵脚螺栓(5)固定于所述底盘(3)，并向所述底盘(3)的顶面凸起，与所述底盘(3)同步成型。
  16. 如权利要求15所述的底盘组件，其特征在于，所述泵脚螺栓(5)与所述底盘(3)采用铆接固定。
  17. 如权利要求1所述的底盘组件，其特征在于，所述固定夹角为90°。
  18. 一种底盘组件的制造模具，其特征在于，用于制造如权利要求1-17任一项所述的底盘组件(1)。
  19. 一种空调外机，其特征在于，包括压缩机、截止阀和如权利要求1-17任一项所述的底盘组件(1)，所述压缩机与所述截止阀通过管路连接，所述压缩机与所述底盘(3)连接，所述截止阀与所述阀板(2)连接。
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