WO2019174287A1 - Slag residual heat utilization device and molten slag granulation method - Google Patents

Slag residual heat utilization device and molten slag granulation method Download PDF

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Publication number
WO2019174287A1
WO2019174287A1 PCT/CN2018/115146 CN2018115146W WO2019174287A1 WO 2019174287 A1 WO2019174287 A1 WO 2019174287A1 CN 2018115146 W CN2018115146 W CN 2018115146W WO 2019174287 A1 WO2019174287 A1 WO 2019174287A1
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WO
WIPO (PCT)
Prior art keywords
slag
waste heat
heat recovery
inner casing
recovery device
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PCT/CN2018/115146
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French (fr)
Chinese (zh)
Inventor
郭瑛
张晓东
单宏伟
赵臣
范文兵
赵娟
Original Assignee
南京有荣节能科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority claimed from CN201810220462.2A external-priority patent/CN108302950B/en
Priority claimed from CN201811066398.3A external-priority patent/CN109180029A/en
Application filed by 南京有荣节能科技有限公司 filed Critical 南京有荣节能科技有限公司
Priority to JP2020554348A priority Critical patent/JP7179868B2/en
Publication of WO2019174287A1 publication Critical patent/WO2019174287A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases

Definitions

  • the application requires the application date to be March 16, 2018, the application number is 201810220462.2, the name is "a slag waste heat utilization device” and the application date is September 13, 2018, the application number is 201811066398.3, and the name is "a melting The priority of the Chinese patent application of the slag granulation method, the entire contents of which is incorporated herein by reference.
  • the present disclosure relates to the field of waste heat utilization technology, and relates to, for example, a slag waste heat utilization device and a molten slag granulation method.
  • Slag is an inevitable by-product of the steelmaking process, and the discharge of slag is about 12%-15% of the crude steel production.
  • the slag formation temperature is 1500 ° C -1700 ° C, with high sensible heat, so slag is one of the main by-products in the steel production process, belonging to high grade waste heat resources, with high recycling value.
  • Reasonable use and effective recovery of slag can achieve sustainable development of the steel industry, reduce production costs, improve the economic efficiency of enterprises, and at the same time reduce pollution and turn waste into treasure.
  • the hot pouring method splashes the molten slag onto the slag bed, and sprays a proper amount of water to the molten slag, so that the high-temperature slag is rapidly cooled and broken, and then the loader is used to excavate the loading and transport to the waste slag yard. Or slag treatment workshop, and then process such as pulverization, screening and magnetic separation.
  • the process equipment of this method is simple and the technology is mature, but the floor space is large, the pollution is serious, and the stability of the steel slag after treatment is poor.
  • the slag pit (can) granulation method pours the molten slag into the slag sump (tank), sprinkles water on the surface of the slag to cool and closes the cover, and the steam formed by the cooling water steams the slag. And reacting with a small amount of free calcium oxide in the slag to form calcium hydroxide, and the volume of calcium hydroxide is expanded, thereby causing the slag to rise and break.
  • the granulation process has a long process flow, large investment, and high treatment cost.
  • steam reacts with free calcium oxide in the high-temperature slag, and is decomposed into hydrogen and oxygen at a high temperature, and there is a hidden danger of hydrogen explosion.
  • the application No. CN201510754750.2 discloses a recycling device and a method for recovering residual heat of an electric arc furnace steelmaking slag.
  • the patent is mainly directed to the waste heat recovery steam production of an electric arc furnace steelmaking slag, and is indeed advanced and novel.
  • the patent has the following deficiencies: 1) the application field is too narrow, and is limited to the waste heat recovery of the electric arc furnace steelmaking slag; 2) only produces saturated steam, which is unfavorable for stable operation of extended power generation; 3) less control means for equipment operation It is difficult to cope with the ever-changing industrial conditions; 4) the heat transfer mechanism lacks convective heat transfer, and the heat exchange efficiency is relatively low.
  • the present disclosure provides a slag waste heat utilization device and a molten slag granulation method, which can solve the problems of low heat exchange efficiency and low slag recovery efficiency of the slag waste heat recovery equipment in the related art.
  • a slag waste heat utilization device comprising a waste heat recovery device; wherein the waste heat recovery device comprises an outer casing, an outer casing inner casing, an inner casing and an inner casing inner sleeve which are arranged from the outside to the inside; the exhaust pipe is disposed in the Between the outer casing and the inner casing of the outer casing; a slag plate fixed to the bottom of the inner casing and the inner casing inner casing, and the inner casing, the inner casing inner sleeve and the slag tray are both set to Rotating with respect to the outer casing and the outer casing of the outer casing, the inner casing inner sleeve and the slag disk cooperate to form an air inlet cavity, and the outer casing inner casing, the inner casing and the slag disk cooperate to form a slag a chamber having an air inlet end facing the slag chamber, an agitator disposed outside the inner casing, and a vent tube communicating with the air inlet chamber.
  • An embodiment provides a molten granulation granulation method, which is carried out by using the slag waste heat utilization device described above, the slag granulation method comprising: pouring molten slag and a cooled solidified solid block together into the waste heat recovery device Having the molten slag filled in a gap between the solid blocks, thereby cooling the molten slag and causing the molten slag to form a slag; and from the waste heat recovery device The air is absorbed into the air to cause the slag to gradually break into particles.
  • FIG. 1 is a schematic structural view of a waste heat recovery device of a slag waste heat utilization device provided in Embodiment 1;
  • Embodiment 2 is a schematic structural view of a slag waste heat utilization device provided in Embodiment 1;
  • FIG. 3 is a schematic structural view of a steam turbine power generating portion of the slag waste heat utilization device provided in the first embodiment
  • FIG. 4 is a schematic view showing a connection structure of a controller of a slag waste heat utilization device provided in Embodiment 1;
  • Fig. 5 is a flow chart showing the method of the molten slag granulation method provided in the second embodiment.
  • 100 slag chamber
  • 110 first water inlet chamber
  • 120 second water inlet chamber
  • 130 air inlet chamber
  • controller 210, in-position sensor; 220, hydraulic solenoid valve.
  • a slag waste heat utilization device includes a waste heat recovery device 1 , which is provided with an outer casing 11 , an inner casing 12 , an inner casing 13 and an inner casing from the outside to the inside.
  • the inner sleeve 14, the inner casing 13 and the inner casing inner sleeve 14 constitute a truncated-like structure, and the bottoms of the inner casing 13 and the inner casing inner sleeve 14 are fixed on the slag tray 16, the inner casing 13, the inner casing inner sleeve 14 and the slag
  • the discs 16 are each rotatable relative to the outer casing 11 and the inner casing 12.
  • the outer casing 12, the inner casing 13 and the slag tray 16 cooperate to form a slag chamber 100; the inner casing inner sleeve 14 cooperates with the slag tray 16 to form an air inlet chamber 130, and an outer side of the inner casing 13 is provided with a stirrer; the outer casing 11 and the inner casing of the outer casing An exhaust duct 15 is disposed between the 12, and the air inlet end of the air exhaust duct 15 faces the slag chamber 100; the slag cooler is cooled by water through the inner casing 13.
  • the outer casing 11 and the inner casing 12 cooperate to form a first water inlet chamber 110
  • the inner casing 13 and the inner casing inner sleeve 14 cooperate to form a second water inlet chamber 120, a first water inlet chamber 110 and a second inlet chamber.
  • the water chamber 120 is connected through a pipe, and the waste heat recovery unit 1 conducts heat transfer with the slag by using the first water inlet chamber 110 and the second water inlet chamber 120.
  • the agitator includes a first slag cooler 21 and a second slag cooler 22, both of which are helically distributed outside the inner casing 13 of the second slag cooler 22,
  • the second slag cooler 22 is located below the first slag cooler 21; the inner side of the outer casing 12 is provided with a slag breaker 23, the interior of the slag breaker 23 is in communication with the first water inlet chamber 110; the second slag trap 22 is provided There is a through hole (not shown), and the second slag cooler 22 is provided with a venting pipe 24 communicating with the air inlet chamber 130, and the waste heat recovery device 1 utilizes the through hole and the air inlet chamber of the second slag cooler 22. 130.
  • the air duct 24 and the air duct 15 form an air passage for convective heat transfer of the slag.
  • the inner side of the outer casing 12 is provided with a radiant heat exchange tube 33, and both ends of the radiant heat exchange tube 33 are in communication with the inner casing 12 of the outer casing, and the waste heat recovery unit 1 radiates heat to the slag by using the radiant heat exchange tube 33.
  • the newly added convection heat transfer and radiant heat transfer make the heat exchange efficiency of the slag waste heat utilization device more efficient.
  • the first slag trap 21 and the second slag trap 22 are spirally distributed downward in a predetermined direction on the outer side of the inner casing 13, when the inner casing 13, the inner casing inner sleeve 14 and the slag tray 16 rotate.
  • the rotation direction is always opposite to the preset direction, so that the first slag trapper 21 and the second slag cooler 22 can produce a better crushing effect on the slag of the slag chamber 100, and at the same time, can generate slag downward.
  • the pressure allows the slag to be more easily squeezed out of the slag chamber 100.
  • the volume of the first slag cooler 21 is greater than the volume of the second slag cooler 22, the first slag trap 21 mainly functions as a stirring slag, and the second slag trap 22 and the slag breaker 23 It mainly serves to tear the slag in the molten state, so that the volume of the slag is torn less, which is convenient for sufficient heat exchange.
  • the outer casing 12 is of a unitary structure, and the outer casing 12 and the top of the casing 11 are provided with a feeding inlet, and the feeding inlet is provided with a feeding funnel 31 and a heat insulating cover 32, and the heat insulating cover 32 Tighten by T-bolts (not shown).
  • the heat exchange area at the feed port of the present embodiment ie, the first inlet chamber
  • the heat exchange area of 110 is larger, and heat loss is further prevented by adding the heat insulating cover 32, and heat exchange efficiency is improved.
  • an in-position sensor 210, a controller 200, and a hydraulic cylinder are further disposed at the inlet, when the loading tank with the slag is near At the feed port, the loading tank triggers the in-position sensor 210, and the in-position sensor 210 sends a signal to the controller 200.
  • the controller 200 controls the hydraulic cylinder to travel, pushes the T-bolt to rotate, drives the thermal cover 32 to open, and the loading tank will slag. All of them are poured into the slag chamber 100 and left.
  • the in-position sensor 210 does not detect the loading tank, and the controller 200 controls the hydraulic cylinder to be retracted to cover the heat insulating cover 32.
  • the inner casing 13 and the inner casing inner sleeve 14 form a truncated-like structure, and the inner casing 13 and the inner casing inner sleeve 14 are fixed on the slag pan 16 through which the slag pan 16 passes (the bottom of the slag pan 16)
  • the rotation is provided on the support sleeve 81, and the weight 81 is provided in the support sleeve 81.
  • the slag waste heat utilization device further includes a hydraulic solenoid valve 220, and the controller 200 is electrically connected to the hydraulic solenoid valve 220 and the weight sensor 82, respectively.
  • the weight sensor 82 After pouring the slag into the slag chamber 100, the weight sensor 82 transmits a signal of the sudden increase in weight to the controller 200, and the controller 200 receives the signal of the weight sensor 82, starts the mathematical model of the weight reduction method, and controls the hydraulic solenoid valve.
  • the fuel supply amount is increased by 220 to increase the rotation speed of the slag tray 16 and the slag discharge speed, and the controller 200 also controls the opening degree of the circulating water and the air volume to accelerate heat exchange and heat transfer.
  • the hydraulic solenoid valve 220 is controlled to reduce the amount of oil supplied so that the rotational speed of the slag pan 16 and the slag tapping speed are slowed down.
  • the controller 200 adopts a mathematical model of the weight reduction method, and the hydraulic solenoid valve 220 is automatically controlled by the computer, thereby controlling the traveling speed of the hydraulic cylinder, that is, the rotation speed of the slag tray 16 and the slag discharge speed of the slag to further ensure the recovery of waste heat.
  • the production cycle matches.
  • the slag waste heat utilization device further includes three casings disposed inside the waste heat recovery unit 1, and the three casings include a first pipe 41, a second pipe 42, and a third pipe 43 in order from the outside to the inside. among them:
  • the outlet end of the first tube 41 is located in the air inlet chamber 130, and the inlet end of the first tube 41 is connected to the circulation fan 73 (shown in Figures 1 and 2);
  • the outlet end of the second tube 42 is provided with a water retaining cap and is located in the second water inlet chamber 120, and the inlet end of the second tube 42 is connected to the circulating water pump 63 (shown in FIG. 2);
  • the inlet end of the third tube 43 is located inside the first top slag 21 of the inner casing 13, and the outlet end of the third tube 43 is in communication with the first inlet chamber 110, the interior of the first slag 21 It is in communication with the second water inlet chamber 120.
  • the slag waste heat utilization device further includes an accumulator 61 and a steam drum 62 connected in parallel and communicating with the top of the outer casing 11, and the accumulator 61 is located above the steam drum 62 so as to be from the first water inlet chamber 110.
  • the soda water mixture first enters the drum 62.
  • the controller 200 controls the inlet valve of the accumulator 61 to open, the outlet valve is closed, and the outlet valve is slightly opened, at which time excess superheated water is stored in the accumulator 61.
  • the inlet valve of the accumulator 61 is closed, so that the accumulator water 61 is no longer replenished (ie, the superheated water), and the circulating water pump 63 and the circulation fan 73 are simultaneously provided. Inverter speed reduction, reduce water and gas circulation, ensure that the superheated water temperature and hot air temperature meet the system setting range.
  • the accumulator 61 and the steam outlet end of the steam drum 62 are provided with a steam flow meter (not shown), and the accumulator 61 and the steam drum 62 are connected to the steam turbine 54 through the superheater 51.
  • the outlet valve of the large accumulator 61 is automatically opened, and the superheated water stored by the accumulator 61 is flashed to supplement the steam flow, thereby supplementing the steam flow to a normal value and Ensure proper operation of the turbine 54.
  • the superheated steam enters the steam turbine 54, and the generator 55 is driven to generate electricity, and the generated electricity is connected to the steel mill (not connected to the Internet).
  • the low-pressure and low-temperature steam at the outlet of the steam turbine 54 enters the condenser 56, and the steam is cooled by the cooling water pumped from the cooling water tank 58 (not shown) into distilled water, and the heat is exchanged.
  • the cooled cooling water is cooled by the cooling tower 57 and then overflows into the cool water tank 58.
  • the distilled water is sent to the economizer 53 via a condensate pump (not shown) and heated by the hot air to be heated and heated to 108 ° C for deoxidation, and then sent to the inlet of the circulating water pump 63 as a system by a pressurizing pump (not shown). Replenish water.
  • the slag waste heat utilization device further includes a heat exchange device including a superheater 51, an evaporator 52, and an economizer 53 disposed in this order from top to bottom.
  • the water outlet end of the accumulator 61 communicates with the inlet end of the second tube 42 through the circulating water pump 63, and the water outlet end of the drum 62 communicates with the inlet end of the second tube 42 and the first end of the evaporator 52 through the circulating water pump 63.
  • the second end of the evaporator 52 is in communication with the drum 62.
  • the circulating water that has been increased by using the circulating water pump 63 flows into the second water inlet chamber 120 and the first water inlet chamber 110 through the second tube 42 of the three casings, wherein the circulating water pump 63 drives the circulating water into the second water inlet chamber.
  • the water flows through the water retaining cap to spread around, fills the entire second water inlet chamber 120, and the water level gradually rises until flowing into the inside of the topmost first slag trap 21 located on the inner casing 13, and flows back into the first Among the three tubes 43, the third tube 43 is in communication with the first inlet chamber 110, and the water gradually fills the entire first inlet chamber 110, the water in the first inlet chamber 110 and the second inlet chamber 120, and the slag chamber 100.
  • the slag together achieves indirect conduction heat transfer.
  • the second end of the soda-heat exchanger 52 is in communication with the drum 62, so that the circulating water diverted by the circulating water pump 63 can be heated to superheated water. It is refluxed to the drum 62 to be evaporated into saturated steam.
  • the outlet end of the exhaust pipe 15 is connected with a cyclone 71 and a gravity dust collector 72 in sequence.
  • the air outlet pipe of the gravity dust collector 72 communicates with the top end of the superheater 51, and the bottom end of the economizer 53 is
  • the circulation fan 73 is in communication.
  • the circulating fan 73 blasts the cold air formed by the heat exchange of the heat exchange device into the first tube 41, and the cold air passes through the air inlet chamber 130, the ventilation tube 24, the through hole of the second slag trap 22, and the slag chamber 100.
  • the exhaust pipe 15 the gradually rising air is sucked out through the exhaust pipe 15, and the hot air enters the cyclone 71 and the gravity precipitator 72 to remove most of the dust particles, and then enters the superheater 51 to superheat the saturated steam generated by the steam drum 62. Then, the evaporator 52 and the economizer 53 are heated to heat the water, and the temperature of the hot air is lowered to enter the inlet of the circulation fan 73, and then bubbled into the waste heat recovery unit 1.
  • the slag tray 16 is provided with a slag ring 17 in the circumferential direction.
  • the slag ring 17 cooperates with the outer casing 11 to form a slag opening, and the slag opening is filled with water which is arranged to cool the slag.
  • the slag added to the waste heat recovery unit 1 is accompanied by the hydraulic cylinder driving the slag tray 16, the inner casing 13 and the inner casing inner sleeve 14 to rotate together, and transfers heat to the circulating water and the circulating air while being immersed in the second slag trap 22 and the slag.
  • the device 23 is gradually crushed and gradually lowered until all the water falling into the slag outlet is stored, and the waste heat higher than 100 ° C is transferred to the storage water, and the water vapor formed by the heated water is raised to a higher temperature.
  • the heat is further absorbed, and the medium is better than the air heat carrying capacity (that is, the air having a higher moisture content), and then mixed with the warm air after the temperature rise, and is taken out from the exhaust pipe 15 together.
  • the heat is transferred to saturated steam, circulating water and make-up water.
  • the cold-slump block automatically rolled off from the slag tray 16 falls into the discharge chute 91 and falls onto the conveyor belt conveyor 92 at the lower portion of the discharge chute 91, and finally falls into the lifting hopper 93, lifting An electronic weight sensor (not shown) is mounted under the hopper 93. When the lifting hopper 93 is full, the electronic weight sensor activates the lifting hoist 94 to raise the lifting hopper 93 to the position of the dumping dump (ie, the top position of the hoist 94).
  • the controller 200 controls the hoisting machine 94 to stop rotating and transport the belt Machine 92 begins feeding. After the lifting hopper 93 rises and the bucket is dumped, the magnetic separation belt machine 95 runs, and the broken iron pieces in the scrap block are selected and dropped into the scrap steel bin 97, and the remaining scrap blocks fall into the silo 96, when the silo 96 is full. After the material is transported by the transport truck 98.
  • the slag is not limited, and may be, for example, a liquid heat carrying object such as an electric arc furnace steelmaking slag, a converter steelmaking slag, a submerged furnace slag, an alloy furnace slag or a pyrometallurgical slag, or a fluidized bed boiler slag.
  • Solid-state heat-carrying objects such as boiling boiler slag, metal magnesium roasting residue or calcined sulfuric acid slag, and solid heat-carrying objects such as sinter or pellets.
  • An air circulation heat exchange system i.e., a heat exchange mode in which convection heat transfer is added
  • a heat exchange mode in which convection heat transfer is added is added, so that the heat exchange efficiency of the waste heat utilization device of the present embodiment is improved, and superheated steam can also be generated.
  • the waste heat recovery power generation system is easy to match the production conditions of the heat carrier.
  • a heat exchange mode of convective heat transfer is added to the slag waste heat recovery device, that is, a through hole of the second slag trap 22 and the slag breaker 23 is used, and the air inlet chamber 130, the air duct 24, and the air exhaust duct are used.
  • the hot air extracted from the exhaust pipe 15 is further repeatedly subjected to dust removal by the cyclone 71 and the gravity dust remover 72, and then passes through the superheater 51 to make the steam
  • the saturated steam of the package 62 is superheated, and the superheated steam is sent to the steam turbine for power generation; the hot air extracted from the exhaust pipe 15 passes through the superheater 51, passes through the evaporator 52 and the economizer 53, and heats the water in the system.
  • the low-temperature hot air after heat exchange between the heater 51, the evaporator 52 and the economizer 53 flows out from the bottom end of the economizer 53 and enters the inlet of the circulation fan 73 to supply cold air to the waste heat recovery unit 1, thereby forming the slag waste heat utilization device. Closed loop heat absorption, heat transfer and heat transfer.
  • FIG. 5 is a flow chart of a method for slag granulation according to an embodiment of the present invention.
  • the molten slag granulation method is carried out by using the slag waste heat utilization device of the first embodiment, and the slag granulation method comprises the following steps:
  • the molten slag and the cooled solidified solid block are poured together into a waste heat recovery unit.
  • the molten slag can be filled in a gap of the solid block to cool the molten slag, and the molten slag forms a slag having the same volume as that of the solid block:
  • the waste heat recovery unit may be the waste heat recovery unit 1 in the first embodiment.
  • the waste heat recovery unit may also be a barrel type device configured to hold molten slag, such as a vertical tube type device.
  • the molten slag can penetrate into the gap, and the solid block material can quickly transfer heat, while the solid block material heats up, the molten slag cools down until solidified, forming the same or similar gap with the solid block. Slag block.
  • air is introduced into the waste heat recovery device to absorb heat, so that the slag block is gradually broken into particle slag.
  • air is introduced into the waste heat recovery unit from top to bottom.
  • the cold air is passed into the waste heat recovery device, and the air penetrates into the gap of the solid block to further convectively exchange heat with the slag block, further reducing the temperature of the slag block, and causing the slag block to gradually expand and become Particle slag.
  • the molten slag, the solid block, the slag block, and the solid slag placed in the waste heat recovery device in advance are continuously stirred until the molten slag becomes a slag block and then all It becomes granular residue.
  • the molten slag granulation method further comprises indirectly water cooling the waste heat recovery device to cause the molten slag to rapidly solidify to form a slag having cracks, and the cold air can enter the crack of the slag block.
  • the molten slag and the solid block are poured into the slag chamber 100, and the water is introduced into the first inlet chamber 110 and the second inlet chamber 120 to indirectly water-cool the molten slag in the slag chamber 100.
  • the molten slag is rapidly solidified, cooled and shrunk.
  • the volume of the solidified slag expands to form an internal stress against the contraction force during cooling. The faster the cooling rate, the greater the internal stress.
  • the internal stress causes the solidified slag to burst and form a crack to form a granule.
  • a quantity of cooled solidified solid slag is placed in the waste heat recovery unit.
  • the molten slag can be infiltrated into the gap between the solid slag blocks, and the solid slag block can be quickly transferred to heat, thereby solid The slag is heated and the molten slag is cooled.
  • the solid slag placed in the waste heat recovery device in advance can also prevent the molten slag from directly flowing into the bottom of the waste heat recovery device, and extend the molten slag separately from the solid block, the cold air, the first water inlet chamber 110 and the second The heat exchange time between the inlet chambers 120.
  • the solidified solid block and the molten slag are simultaneously poured into the waste heat recovery device to cool the first heat exchange of the molten slag; after entering the waste heat recovery device, the waste heat recovery device is placed in advance.
  • the solid slag is contacted, and the second heat exchange is cooled; and the water in the first water inlet 110 and the second water inlet 120 of the waste heat recovery device is used to cool the third indirect heat exchange of the molten slag;
  • the cold air is introduced into the device, so that the air enters the crack of the slag block and the slag granule gap, and the slag block is subjected to the fourth heat exchange to cool down; finally, the slag block with different temperature in the waste heat recovery device is continuously stirred to make the waste heat recovery device
  • the slag block inside heat exchange is more sufficient until the slag block in the waste heat recovery unit becomes all particulate slag.
  • a temperature sensor is disposed at the bottom of the waste heat recovery device, and when the temperature sensor monitors that the temperature of the bottom of the waste heat recovery device is lowered to a preset temperature (it is considered that the slag block at the bottom of the waste heat recovery device has all become particle slag)
  • the particulate slag and solid block falling into the bottom of the waste heat recovery device are removed from the waste heat recovery device, and the solid particles at the bottom of the waste heat recovery device are continuously removed, and the free space at the top of the waste heat recovery device is inevitably gradually increased to achieve continuous melting.
  • the slag is granulated, and at the same time, the same amount of molten slag and solid block of the particulate slag and the solid block which are removed from the waste heat recovery device are continuously added to the waste heat recovery device.
  • the particle slag and the solid block of the waste heat recovery device are sieved; after sieving, the particle slag and the solid block having a particle diameter larger than a predetermined particle diameter are separated, and the separated particle slag is separated. And the solid block continues to be poured into the waste heat recovery device for continuous granulation; and the particle slag having a particle size smaller than the predetermined particle size is shipped to the customer market for engineering applications.
  • the preset particle size is 3 cm.

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  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
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  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
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Abstract

Disclosed are a slag residual heat utilization device and a molten slag granulation method. The slag residual heat utilization device comprises a residual heat recycling recoverer (1), the residual heat recycling recoverer (1) being sequentially provided with an outer shell (11), an outer shell lining (12), an inner shell (13), and an inner shell lining (14) from the outside to the inside, an air extracting tube (15) is provided between the outer shell (11) and the outer shell lining (12) in a penetrating manner, and a slag disk (16) is fixedly provided at the bottoms of the inner shell (13) and the inner shell inner lining (14); and the inner shell lining (14) and the slag disk (16) cooperate to form an air inlet chamber (130), and the outer shell lining (12), the inner shell (13) and the slag disk (16) cooperate to form a slag storage chamber (100). By adding a convective heat transfer mode to the existing slag residual heat utilization device, the heat exchange efficiency of the slag residual heat utilization device is further improved.

Description

炉渣余热利用装置及熔融渣造粒法Slag waste heat utilization device and molten slag granulation method
本申请要求申请日为2018年3月16日、申请号为201810220462.2、名称为“一种炉渣余热利用装置”及申请日为2018年09月13日、申请号为201811066398.3、名称为“一种熔融渣造粒法”的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。The application requires the application date to be March 16, 2018, the application number is 201810220462.2, the name is "a slag waste heat utilization device" and the application date is September 13, 2018, the application number is 201811066398.3, and the name is "a melting The priority of the Chinese patent application of the slag granulation method, the entire contents of which is incorporated herein by reference.
技术领域Technical field
本公开涉及余热利用技术领域,例如涉及一种炉渣余热利用装置及熔融渣造粒法。The present disclosure relates to the field of waste heat utilization technology, and relates to, for example, a slag waste heat utilization device and a molten slag granulation method.
背景技术Background technique
炉渣是炼钢过程中的必然副产物,炉渣的排出量约为粗钢产量的12%-15%。炉渣的形成温度为1500℃-1700℃,具有很高的显热,因此炉渣是钢铁生产过程中主要副产品之一,属于高品位的余热资源,具有很高的回收利用价值。合理利用和有效回收炉渣可以实现钢铁行业可持续发展,降低生产成本,提高企业经济效益,同时也可以减少污染,变废为宝。Slag is an inevitable by-product of the steelmaking process, and the discharge of slag is about 12%-15% of the crude steel production. The slag formation temperature is 1500 ° C -1700 ° C, with high sensible heat, so slag is one of the main by-products in the steel production process, belonging to high grade waste heat resources, with high recycling value. Reasonable use and effective recovery of slag can achieve sustainable development of the steel industry, reduce production costs, improve the economic efficiency of enterprises, and at the same time reduce pollution and turn waste into treasure.
相关技术实际应用的熔融渣造粒技术有:The slag granulation technology practically applied in the related art includes:
一、热泼法,该热泼法将熔融液渣泼洒到渣床上,并向熔融液渣喷淋适量水,使高温炉渣急速冷却碎裂,然后用装载机挖掘装车,运至弃渣场或渣处理车间,再进行粉碎、筛分和磁选等工艺处理。此法工艺设备简单,技术成熟,但占地面积大,污染严重,处理后的钢渣稳定性差。二、焖渣坑(罐)造粒法,该造粒法将熔融渣倒入焖渣坑(罐)中,在渣表面洒水冷却且关上盖,由冷却水形成的蒸汽对渣进行焖蒸,并和渣中少量的游离氧化钙反应生成氢氧化钙,氢氧化钙体积膨胀,从而将渣涨裂和涨碎。此造粒法的工艺流程长、投资大、处理成本高,特别是蒸汽在与高温渣中的游离氧化钙反应的同时,会高温分解成氢气和氧气,存在氢气爆炸的隐患。1. The hot pouring method, the hot pouring method splashes the molten slag onto the slag bed, and sprays a proper amount of water to the molten slag, so that the high-temperature slag is rapidly cooled and broken, and then the loader is used to excavate the loading and transport to the waste slag yard. Or slag treatment workshop, and then process such as pulverization, screening and magnetic separation. The process equipment of this method is simple and the technology is mature, but the floor space is large, the pollution is serious, and the stability of the steel slag after treatment is poor. Second, the slag pit (can) granulation method, the granulation method pours the molten slag into the slag sump (tank), sprinkles water on the surface of the slag to cool and closes the cover, and the steam formed by the cooling water steams the slag. And reacting with a small amount of free calcium oxide in the slag to form calcium hydroxide, and the volume of calcium hydroxide is expanded, thereby causing the slag to rise and break. The granulation process has a long process flow, large investment, and high treatment cost. In particular, steam reacts with free calcium oxide in the high-temperature slag, and is decomposed into hydrogen and oxygen at a high temperature, and there is a hidden danger of hydrogen explosion.
申请号为CN201510754750.2的专利公开了一种电弧炉炼钢炉渣余热的回收设备及方法,该专利主要针对电弧炉炼钢炉渣余热回收产汽,确实具有先进性、新颖性。但是该专利具有以下不足之处:1)应用领域太窄,仅局限于电弧炉炼 钢炉渣余热回收;2)只能产生饱和蒸汽,对延伸发电稳定运行不利;3)设备运行的调控手段少,较难应对工业工况的千变万化;4)换热机理缺少对流传热,换热效率相对低。The application No. CN201510754750.2 discloses a recycling device and a method for recovering residual heat of an electric arc furnace steelmaking slag. The patent is mainly directed to the waste heat recovery steam production of an electric arc furnace steelmaking slag, and is indeed advanced and novel. However, the patent has the following deficiencies: 1) the application field is too narrow, and is limited to the waste heat recovery of the electric arc furnace steelmaking slag; 2) only produces saturated steam, which is unfavorable for stable operation of extended power generation; 3) less control means for equipment operation It is difficult to cope with the ever-changing industrial conditions; 4) the heat transfer mechanism lacks convective heat transfer, and the heat exchange efficiency is relatively low.
发明内容Summary of the invention
本公开提供了一种炉渣余热利用装置及熔融渣造粒法,能够解决相关技术中炉渣余热回收设备换热效率较低及炉渣回收效率低的问题。The present disclosure provides a slag waste heat utilization device and a molten slag granulation method, which can solve the problems of low heat exchange efficiency and low slag recovery efficiency of the slag waste heat recovery equipment in the related art.
一种炉渣余热利用装置,包括余热回收器;其中,所述余热回收器包括由外至内依次设置的外壳、外壳内套、内壳和内壳内套;抽风管,穿设于所述外壳与所述外壳内套之间;渣盘,固设于所述内壳和所述内壳内套的底部,且所述内壳、所述内壳内套和所述渣盘均设置为相对于所述外壳和所述外壳内套转动,所述内壳内套与所述渣盘配合形成的进风腔,所述外壳内套、所述内壳和所述渣盘配合形成储渣腔,所述抽风管的进风端朝向所述储渣腔;搅拌器,设置于所述内壳外侧;及通风管,所述通风管与所述进风腔连通。A slag waste heat utilization device, comprising a waste heat recovery device; wherein the waste heat recovery device comprises an outer casing, an outer casing inner casing, an inner casing and an inner casing inner sleeve which are arranged from the outside to the inside; the exhaust pipe is disposed in the Between the outer casing and the inner casing of the outer casing; a slag plate fixed to the bottom of the inner casing and the inner casing inner casing, and the inner casing, the inner casing inner sleeve and the slag tray are both set to Rotating with respect to the outer casing and the outer casing of the outer casing, the inner casing inner sleeve and the slag disk cooperate to form an air inlet cavity, and the outer casing inner casing, the inner casing and the slag disk cooperate to form a slag a chamber having an air inlet end facing the slag chamber, an agitator disposed outside the inner casing, and a vent tube communicating with the air inlet chamber.
一实施例提供了一种熔融渣造粒法,利用上述的炉渣余热利用装置实施,所述熔融渣造粒法包括:将熔融渣和经冷却固化的固体块料共同倒入所述余热回收器内,以使所述熔融渣填充于所述固体块料之间的缝隙中,从而使所述熔融渣降温,并使所述熔融渣形成渣块;及向所述余热回收器中自上而下地通入空气吸热,使所述渣块逐渐碎裂成颗粒渣。An embodiment provides a molten granulation granulation method, which is carried out by using the slag waste heat utilization device described above, the slag granulation method comprising: pouring molten slag and a cooled solidified solid block together into the waste heat recovery device Having the molten slag filled in a gap between the solid blocks, thereby cooling the molten slag and causing the molten slag to form a slag; and from the waste heat recovery device The air is absorbed into the air to cause the slag to gradually break into particles.
附图说明DRAWINGS
图1是实施例一提供的炉渣余热利用装置的余热回收器的结构示意图;1 is a schematic structural view of a waste heat recovery device of a slag waste heat utilization device provided in Embodiment 1;
图2是实施例一提供的炉渣余热利用装置的结构示意图;2 is a schematic structural view of a slag waste heat utilization device provided in Embodiment 1;
图3是实施例一提供的炉渣余热利用装置的汽轮机发电部分的结构示意图;3 is a schematic structural view of a steam turbine power generating portion of the slag waste heat utilization device provided in the first embodiment;
图4是实施例一提供的炉渣余热利用装置的控制器的连接结构示意图;4 is a schematic view showing a connection structure of a controller of a slag waste heat utilization device provided in Embodiment 1;
图5是实施例二提供的熔融渣造粒法的方法流程图。Fig. 5 is a flow chart showing the method of the molten slag granulation method provided in the second embodiment.
图中:In the picture:
1、余热回收器;11、外壳;12、外壳内套;13、内壳;14、内壳内套;15、抽风管;16、渣盘;17、渣圈;1, waste heat recovery device; 11, outer casing; 12, inner casing; 13, inner casing; 14, inner casing inner casing; 15, exhaust pipe; 16, slag disk; 17, slag ring;
21、第一搅渣器;22、第二搅渣器;23、破渣器;24、通风管;21, a first slag cooler; 22, a second slag cooler; 23, a slag breaker; 24, a ventilation pipe;
31、进料漏斗;32、保温盖;33、辐射换热管;31, feeding funnel; 32, heat preservation cover; 33, radiation heat exchange tube;
41、第一管;42、第二管;43、第三管;41, the first tube; 42, the second tube; 43, the third tube;
51、过热器;52、蒸发器;53、省煤器;54、汽轮机;55、发电机;56、凝汽器;57、冷却塔;58、凉水池;51, superheater; 52, evaporator; 53, economizer; 54, steam turbine; 55, generator; 56, condenser; 57, cooling tower; 58, cool pool;
61、蓄能器;62、汽包;63、循环水泵;61, accumulator; 62, steam drum; 63, circulating water pump;
71、旋风除尘器;72、重力除尘器;73、循环风机;71, cyclone dust collector; 72, gravity dust collector; 73, circulation fan;
81、支撑套管;82、重量传感器;81, support sleeve; 82, weight sensor;
91、出料溜槽;92、输送皮带机;93、提升料斗;94、卷扬机;95、磁选皮带机;96、料仓;97、废钢仓;98、运料车;91, discharge chute; 92, conveyor belt conveyor; 93, lifting hopper; 94, winch; 95, magnetic separation belt machine; 96, silo; 97, scrap steel warehouse; 98, transport truck;
100、储渣腔;110、第一进水腔;120、第二进水腔;130、进风腔;100, slag chamber; 110, first water inlet chamber; 120, second water inlet chamber; 130, air inlet chamber;
200、控制器;210、到位传感器;220、液压电磁阀。200, controller; 210, in-position sensor; 220, hydraulic solenoid valve.
具体实施方式detailed description
实施例一 Embodiment 1
如图1所示,本实施例提供的一种炉渣余热利用装置,包括余热回收器1,该余热回收器1由外至内依次设有外壳11、外壳内套12、内壳13和内壳内套14,内壳13和内壳内套14组成一个类圆台结构,且内壳13和内壳内套14的底部固设在渣盘16上,内壳13、内壳内套14和渣盘16均能够相对于外壳11和外壳内套12转动。外壳内套12、内壳13和渣盘16配合形成储渣腔100;内壳内套14与渣盘16配合形成进风腔130,内壳13外侧设有搅拌器;外壳11与外壳内套12之间穿设有抽风管15,抽风管15的进风端朝向储渣腔100;搅渣器透过内壳13通水冷却。As shown in FIG. 1 , a slag waste heat utilization device provided by the embodiment includes a waste heat recovery device 1 , which is provided with an outer casing 11 , an inner casing 12 , an inner casing 13 and an inner casing from the outside to the inside. The inner sleeve 14, the inner casing 13 and the inner casing inner sleeve 14 constitute a truncated-like structure, and the bottoms of the inner casing 13 and the inner casing inner sleeve 14 are fixed on the slag tray 16, the inner casing 13, the inner casing inner sleeve 14 and the slag The discs 16 are each rotatable relative to the outer casing 11 and the inner casing 12. The outer casing 12, the inner casing 13 and the slag tray 16 cooperate to form a slag chamber 100; the inner casing inner sleeve 14 cooperates with the slag tray 16 to form an air inlet chamber 130, and an outer side of the inner casing 13 is provided with a stirrer; the outer casing 11 and the inner casing of the outer casing An exhaust duct 15 is disposed between the 12, and the air inlet end of the air exhaust duct 15 faces the slag chamber 100; the slag cooler is cooled by water through the inner casing 13.
在一实施例中,外壳11和外壳内套12配合形成第一进水腔110,内壳13和内壳内套14配合形成第二进水腔120,第一进水腔110和第二进水腔120通过管道连通,余热回收器1利用第一进水腔110和第二进水腔120与炉渣进行传导传热。In an embodiment, the outer casing 11 and the inner casing 12 cooperate to form a first water inlet chamber 110, and the inner casing 13 and the inner casing inner sleeve 14 cooperate to form a second water inlet chamber 120, a first water inlet chamber 110 and a second inlet chamber. The water chamber 120 is connected through a pipe, and the waste heat recovery unit 1 conducts heat transfer with the slag by using the first water inlet chamber 110 and the second water inlet chamber 120.
在一实施例中搅拌器包括第一搅渣器21和第二搅渣器22,第一搅渣器21和第二搅渣器22均在第二搅渣器22内壳13外侧螺旋分布,第二搅渣器22位于第一搅渣器21下方;外壳内套12的内侧设有破渣器23,破渣器23的内部与第一进水腔110连通;第二搅渣器22设有通孔(图中未示出),且第二搅渣器22内设有与进风腔130连通的通风管24,余热回收器1利用第二搅渣器22的通孔与进风腔130、通风管24和抽风管15形成空气通路对炉渣进行对流传热。In one embodiment, the agitator includes a first slag cooler 21 and a second slag cooler 22, both of which are helically distributed outside the inner casing 13 of the second slag cooler 22, The second slag cooler 22 is located below the first slag cooler 21; the inner side of the outer casing 12 is provided with a slag breaker 23, the interior of the slag breaker 23 is in communication with the first water inlet chamber 110; the second slag trap 22 is provided There is a through hole (not shown), and the second slag cooler 22 is provided with a venting pipe 24 communicating with the air inlet chamber 130, and the waste heat recovery device 1 utilizes the through hole and the air inlet chamber of the second slag cooler 22. 130. The air duct 24 and the air duct 15 form an air passage for convective heat transfer of the slag.
外壳内套12的内侧设有辐射换热管33,辐射换热管33的两端均与外壳内套 12连通,余热回收器1利用辐射换热管33对炉渣进行辐射传热。本实施例通过新增设的对流传热和辐射传热,使得相较于之前的炉渣余热利用装置的换热效率更加高效。The inner side of the outer casing 12 is provided with a radiant heat exchange tube 33, and both ends of the radiant heat exchange tube 33 are in communication with the inner casing 12 of the outer casing, and the waste heat recovery unit 1 radiates heat to the slag by using the radiant heat exchange tube 33. In this embodiment, the newly added convection heat transfer and radiant heat transfer make the heat exchange efficiency of the slag waste heat utilization device more efficient.
在一实施例中,第一搅渣器21和第二搅渣器22在内壳13外侧上均沿预设方向螺旋向下分布,当内壳13、内壳内套14和渣盘16转动时,始终保持旋转方向与预设方向相反,以使第一搅渣器21和第二搅渣器22能对储渣腔100的炉渣产生更好的破碎效果,同时也能给炉渣产生向下的压力,使炉渣能够更容易地被挤出储渣腔100。In an embodiment, the first slag trap 21 and the second slag trap 22 are spirally distributed downward in a predetermined direction on the outer side of the inner casing 13, when the inner casing 13, the inner casing inner sleeve 14 and the slag tray 16 rotate. At the same time, the rotation direction is always opposite to the preset direction, so that the first slag trapper 21 and the second slag cooler 22 can produce a better crushing effect on the slag of the slag chamber 100, and at the same time, can generate slag downward. The pressure allows the slag to be more easily squeezed out of the slag chamber 100.
在一实施例中,第一搅渣器21的体积大于第二搅渣器22的体积,第一搅渣器21主要起到搅拌炉渣的作用,而第二搅渣器22和破渣器23则主要起到撕裂熔融态的炉渣,使得炉渣的体积被撕裂的更小,便于充分换热。In one embodiment, the volume of the first slag cooler 21 is greater than the volume of the second slag cooler 22, the first slag trap 21 mainly functions as a stirring slag, and the second slag trap 22 and the slag breaker 23 It mainly serves to tear the slag in the molten state, so that the volume of the slag is torn less, which is convenient for sufficient heat exchange.
在一实施例中,外壳内套12为一体式结构,且外壳内套12与外壳11的顶部均设有进料口,进料口处设有进料漏斗31和保温盖32,保温盖32通过T型螺栓(图中未示出)拧紧。相较于相关技术的余热利用装置(例如申请号为CN201510754750.2的中国发明专利)中的敞开式的外壳内套,本实施例的进料口处的换热面积(即第一进水腔110的换热面积)更大,而且通过增加保温盖32进一步防止热量丢失,提高了换热效率。在一实施例中,如图1和图4所示,位于进料口处还设有到位传感器210、控制器200和液压油缸(图中未示出),当装有炉渣的载料罐靠近进料口时,载料罐会触发到位传感器210,到位传感器210将信号发送至控制器200,控制器200控制液压油缸行进,推动T型螺栓旋转,带动保温盖32打开,载料罐将炉渣全部倒入储渣腔100中并离开,到位传感器210检测不到载料罐,控制器200控制液压油缸退位,将保温盖32盖上。In an embodiment, the outer casing 12 is of a unitary structure, and the outer casing 12 and the top of the casing 11 are provided with a feeding inlet, and the feeding inlet is provided with a feeding funnel 31 and a heat insulating cover 32, and the heat insulating cover 32 Tighten by T-bolts (not shown). The heat exchange area at the feed port of the present embodiment (ie, the first inlet chamber) compared to the open-type outer casing of the related art waste heat utilization device (for example, Chinese invention patent No. CN201510754750.2) The heat exchange area of 110 is larger, and heat loss is further prevented by adding the heat insulating cover 32, and heat exchange efficiency is improved. In an embodiment, as shown in FIGS. 1 and 4, an in-position sensor 210, a controller 200, and a hydraulic cylinder (not shown) are further disposed at the inlet, when the loading tank with the slag is near At the feed port, the loading tank triggers the in-position sensor 210, and the in-position sensor 210 sends a signal to the controller 200. The controller 200 controls the hydraulic cylinder to travel, pushes the T-bolt to rotate, drives the thermal cover 32 to open, and the loading tank will slag. All of them are poured into the slag chamber 100 and left. The in-position sensor 210 does not detect the loading tank, and the controller 200 controls the hydraulic cylinder to be retracted to cover the heat insulating cover 32.
在一实施例中,内壳13和内壳内套14组成一个类圆台结构,内壳13和内壳内套14固设在渣盘16上,渣盘16通过该渣盘16底部的轴承(图中未示出)转动设于支撑套管81上,支撑套管81内设有重量传感器82。炉渣余热利用装置还包括液压电磁阀220,控制器200分别与液压电磁阀220和重量传感器82电连接。当向储渣腔100中倒入炉渣后,重量传感器82将重量突增的信号传递至控制器200,控制器200接收到重量传感器82的信号后启动减重法数学模型,并控制液压电磁阀220增加供油量,以使渣盘16的旋转速度和炉渣的出渣速度加快,同时控制器200还控制循环水和风量的开度,以加快换热和传热。当炉渣逐渐被挤出储渣腔100后,重量传感器82检测到最低预设重量时,将该信号传递给控制器200,控 制器200停止减重法数学模型式运行,回到正常运行模式,并控制液压电磁阀220减少供油量,以使渣盘16的旋转速度和炉渣的出渣速度减慢。综上,控制器200采用减重法数学模型,由电脑自动控制液压电磁阀220,进而控制液压油缸的行进速度,即渣盘16的旋转速度和炉渣的出渣速度,以进一步确保余热回收与生产周期匹配。In one embodiment, the inner casing 13 and the inner casing inner sleeve 14 form a truncated-like structure, and the inner casing 13 and the inner casing inner sleeve 14 are fixed on the slag pan 16 through which the slag pan 16 passes (the bottom of the slag pan 16) The rotation is provided on the support sleeve 81, and the weight 81 is provided in the support sleeve 81. The slag waste heat utilization device further includes a hydraulic solenoid valve 220, and the controller 200 is electrically connected to the hydraulic solenoid valve 220 and the weight sensor 82, respectively. After pouring the slag into the slag chamber 100, the weight sensor 82 transmits a signal of the sudden increase in weight to the controller 200, and the controller 200 receives the signal of the weight sensor 82, starts the mathematical model of the weight reduction method, and controls the hydraulic solenoid valve. The fuel supply amount is increased by 220 to increase the rotation speed of the slag tray 16 and the slag discharge speed, and the controller 200 also controls the opening degree of the circulating water and the air volume to accelerate heat exchange and heat transfer. When the slag is gradually pushed out of the slag chamber 100, when the weight sensor 82 detects the minimum preset weight, the signal is transmitted to the controller 200, and the controller 200 stops the mathematical model operation of the weight reduction method and returns to the normal operation mode. The hydraulic solenoid valve 220 is controlled to reduce the amount of oil supplied so that the rotational speed of the slag pan 16 and the slag tapping speed are slowed down. In summary, the controller 200 adopts a mathematical model of the weight reduction method, and the hydraulic solenoid valve 220 is automatically controlled by the computer, thereby controlling the traveling speed of the hydraulic cylinder, that is, the rotation speed of the slag tray 16 and the slag discharge speed of the slag to further ensure the recovery of waste heat. The production cycle matches.
在一实施例中,炉渣余热利用装置还包括设于余热回收器1内部的三套管,三套管由外至内依次包括第一管41、第二管42和第三管43。其中:In one embodiment, the slag waste heat utilization device further includes three casings disposed inside the waste heat recovery unit 1, and the three casings include a first pipe 41, a second pipe 42, and a third pipe 43 in order from the outside to the inside. among them:
第一管41的出口端位于进风腔130内,第一管41的入口端与循环风机73(如图1和图2所示)连接;The outlet end of the first tube 41 is located in the air inlet chamber 130, and the inlet end of the first tube 41 is connected to the circulation fan 73 (shown in Figures 1 and 2);
第二管42的出口端设有挡水帽并位于第二进水腔120内,第二管42的入口端与循环水泵63(如图2所示)连接;The outlet end of the second tube 42 is provided with a water retaining cap and is located in the second water inlet chamber 120, and the inlet end of the second tube 42 is connected to the circulating water pump 63 (shown in FIG. 2);
第三管43的入口端位于内壳13的最顶端的第一搅渣器21的内部,第三管43的出口端与所述第一进水腔110连通,第一搅渣器21的内部与第二进水腔120连通。The inlet end of the third tube 43 is located inside the first top slag 21 of the inner casing 13, and the outlet end of the third tube 43 is in communication with the first inlet chamber 110, the interior of the first slag 21 It is in communication with the second water inlet chamber 120.
请参阅图2,炉渣余热利用装置还包括并联且均与外壳11顶部连通的蓄能器61和汽包62,蓄能器61位于汽包62的上方,以使来自第一进水腔110中的汽水混合物首先进入汽包62中。当控制器200启动减重法数学模型后,控制器200控制蓄能器61的入口阀门开启,出水阀门关闭且出汽阀门微开,此时过量的过热水储存进蓄能器61中。当控制器200停止减重法数学模型运行后,蓄能器61的入口阀门关闭,使得蓄能器61内不再补充蓄能水(即过热水),同时使循环水泵63和循环风机73变频降速,减少水、气循环量,确保过热水温度及热风温度符合系统设定值范围。在一实施例中,蓄能器61与汽包62的出汽端设有蒸汽流量计(图中未示出),蓄能器61与汽包62并通过过热器51与汽轮机54连接,当蒸汽流量计检测到蒸汽流量不足时,自动开大蓄能器61的出汽阀门开度,此时蓄能器61储蓄的过热水闪蒸以补充蒸汽流量,从而补充蒸汽流量达到正常值以及确保汽轮机54的正常运行。Referring to FIG. 2, the slag waste heat utilization device further includes an accumulator 61 and a steam drum 62 connected in parallel and communicating with the top of the outer casing 11, and the accumulator 61 is located above the steam drum 62 so as to be from the first water inlet chamber 110. The soda water mixture first enters the drum 62. After the controller 200 starts the mathematical model of the weight reduction method, the controller 200 controls the inlet valve of the accumulator 61 to open, the outlet valve is closed, and the outlet valve is slightly opened, at which time excess superheated water is stored in the accumulator 61. After the controller 200 stops the mathematical model operation of the weight reduction method, the inlet valve of the accumulator 61 is closed, so that the accumulator water 61 is no longer replenished (ie, the superheated water), and the circulating water pump 63 and the circulation fan 73 are simultaneously provided. Inverter speed reduction, reduce water and gas circulation, ensure that the superheated water temperature and hot air temperature meet the system setting range. In an embodiment, the accumulator 61 and the steam outlet end of the steam drum 62 are provided with a steam flow meter (not shown), and the accumulator 61 and the steam drum 62 are connected to the steam turbine 54 through the superheater 51. When the steam flow meter detects that the steam flow is insufficient, the outlet valve of the large accumulator 61 is automatically opened, and the superheated water stored by the accumulator 61 is flashed to supplement the steam flow, thereby supplementing the steam flow to a normal value and Ensure proper operation of the turbine 54.
请参阅图3,过热蒸汽进入汽轮机54,推动发电机55发电,发的电与钢厂并网(不上网)。过热蒸汽释放能量发电后,汽轮机54出口的低压低温的蒸汽进入凝汽器56内,蒸汽被冷却水泵(图中未示出)从凉水池58抽送来的冷却水冷却成蒸馏水,而经换热升温后的冷却水经冷却塔57降温后溢流流入凉水池58中。蒸馏水经过冷凝水泵(图中未示出)送至省煤器53与热空气换热升温并加热到 108℃脱氧后,由加压泵(图中未示出)送至循环水泵63入口作为系统补充水。Referring to FIG. 3, the superheated steam enters the steam turbine 54, and the generator 55 is driven to generate electricity, and the generated electricity is connected to the steel mill (not connected to the Internet). After the superheated steam releases energy to generate electricity, the low-pressure and low-temperature steam at the outlet of the steam turbine 54 enters the condenser 56, and the steam is cooled by the cooling water pumped from the cooling water tank 58 (not shown) into distilled water, and the heat is exchanged. The cooled cooling water is cooled by the cooling tower 57 and then overflows into the cool water tank 58. The distilled water is sent to the economizer 53 via a condensate pump (not shown) and heated by the hot air to be heated and heated to 108 ° C for deoxidation, and then sent to the inlet of the circulating water pump 63 as a system by a pressurizing pump (not shown). Replenish water.
请继续参阅图2,炉渣余热利用装置还包括换热设备,该换热设备包括由上至下依次设置的过热器51、蒸发器52和省煤器53。蓄能器61的出水端通过循环水泵63与第二管42的入口端连通,汽包62出水端通过循环水泵63与所述第二管42的入口端及蒸发器52的第一端连通,蒸发器52的第二端与汽包62连通。通过利用循环水泵63增加后的循环水经过三套管中的第二管42先后流入第二进水腔120和第一进水腔110,其中循环水泵63将循环水打入到第二进水腔120时,水流经挡水帽向周围扩散,充满整个第二进水腔120,水位逐渐上升,直至流入位于内壳13上的最顶端的第一搅渣器21的内部,并回流进入第三管43中,第三管43与第一进水腔110连通,水流逐渐充满整个第一进水腔110,第一进水腔110和第二进水腔120的水与储渣腔100中的炉渣共同实现间接传导传热。通过将汽水换热器52的第一端与循环水泵63连通,汽水换热器52的第二端与汽包62连通,可使由循环水泵63分流的循环水被加热成过热水后再回流到汽包62中蒸发成饱和蒸汽。Referring to FIG. 2, the slag waste heat utilization device further includes a heat exchange device including a superheater 51, an evaporator 52, and an economizer 53 disposed in this order from top to bottom. The water outlet end of the accumulator 61 communicates with the inlet end of the second tube 42 through the circulating water pump 63, and the water outlet end of the drum 62 communicates with the inlet end of the second tube 42 and the first end of the evaporator 52 through the circulating water pump 63. The second end of the evaporator 52 is in communication with the drum 62. The circulating water that has been increased by using the circulating water pump 63 flows into the second water inlet chamber 120 and the first water inlet chamber 110 through the second tube 42 of the three casings, wherein the circulating water pump 63 drives the circulating water into the second water inlet chamber. In the cavity 120, the water flows through the water retaining cap to spread around, fills the entire second water inlet chamber 120, and the water level gradually rises until flowing into the inside of the topmost first slag trap 21 located on the inner casing 13, and flows back into the first Among the three tubes 43, the third tube 43 is in communication with the first inlet chamber 110, and the water gradually fills the entire first inlet chamber 110, the water in the first inlet chamber 110 and the second inlet chamber 120, and the slag chamber 100. The slag together achieves indirect conduction heat transfer. By communicating the first end of the soda-heat exchanger 52 with the circulating water pump 63, the second end of the soda-heat exchanger 52 is in communication with the drum 62, so that the circulating water diverted by the circulating water pump 63 can be heated to superheated water. It is refluxed to the drum 62 to be evaporated into saturated steam.
请继续参阅图2,抽风管15的出口端依次连接有旋风除尘器71和重力除尘器72,重力除尘器72的出风管与过热器51的顶端连通,省煤器53的底端与循环风机73连通。循环风机73将经过换热设备换热后形成的冷空气鼓入第一管41中,冷空气先后经过进风腔130、通风管24、第二搅渣器22的通孔、储渣腔100及抽风管15,逐步升温后的空气经抽风管15吸出,热空气进入旋风除尘器71和重力除尘器72除去大部分尘粒后,进入过热器51将汽包62产生的饱和蒸汽过热,然后进入蒸发器52和省煤器53加热水,热空气的气温降低后进入循环风机73的入口,再鼓入余热回收器1中。Referring to FIG. 2, the outlet end of the exhaust pipe 15 is connected with a cyclone 71 and a gravity dust collector 72 in sequence. The air outlet pipe of the gravity dust collector 72 communicates with the top end of the superheater 51, and the bottom end of the economizer 53 is The circulation fan 73 is in communication. The circulating fan 73 blasts the cold air formed by the heat exchange of the heat exchange device into the first tube 41, and the cold air passes through the air inlet chamber 130, the ventilation tube 24, the through hole of the second slag trap 22, and the slag chamber 100. And the exhaust pipe 15, the gradually rising air is sucked out through the exhaust pipe 15, and the hot air enters the cyclone 71 and the gravity precipitator 72 to remove most of the dust particles, and then enters the superheater 51 to superheat the saturated steam generated by the steam drum 62. Then, the evaporator 52 and the economizer 53 are heated to heat the water, and the temperature of the hot air is lowered to enter the inlet of the circulation fan 73, and then bubbled into the waste heat recovery unit 1.
请继续参阅图1,渣盘16周向设有渣圈17,渣圈17与外壳11配合形成出渣口,出渣口充满设置为冷却炉渣的水。加入余热回收器1中的炉渣伴随着液压油缸驱动渣盘16、内壳13和内壳内套14共同旋转,一边传热给循环水和循环空气,一边被第二搅渣器22和破渣器23逐步挤碎,并逐步下降,直至全部落入出渣口储存的水中,将高于100℃的余热传热给储存水,储存水被加热后形成的水蒸气上升至更高温度的碎块间隙中,进一步吸收热量升温,成为比空气载热能力更好的介质(即成为含湿量更高的空气),然后与升温后的热空气混合,从抽风管15中被一起抽出,并将所载热量传热给饱和蒸汽、循环水和补充水。Referring to FIG. 1 , the slag tray 16 is provided with a slag ring 17 in the circumferential direction. The slag ring 17 cooperates with the outer casing 11 to form a slag opening, and the slag opening is filled with water which is arranged to cool the slag. The slag added to the waste heat recovery unit 1 is accompanied by the hydraulic cylinder driving the slag tray 16, the inner casing 13 and the inner casing inner sleeve 14 to rotate together, and transfers heat to the circulating water and the circulating air while being immersed in the second slag trap 22 and the slag. The device 23 is gradually crushed and gradually lowered until all the water falling into the slag outlet is stored, and the waste heat higher than 100 ° C is transferred to the storage water, and the water vapor formed by the heated water is raised to a higher temperature. In the block gap, the heat is further absorbed, and the medium is better than the air heat carrying capacity (that is, the air having a higher moisture content), and then mixed with the warm air after the temperature rise, and is taken out from the exhaust pipe 15 together. The heat is transferred to saturated steam, circulating water and make-up water.
请继续参阅图2,从渣盘16自动滚落的冷碎料块,落入出料溜槽91,并落到 出料溜槽91下部的输送皮带机92上,最后落入提升料斗93内,提升料斗93下装有电子重量传感器(图中未示出),当提升料斗93装满料时,电子重量传感器启动提升卷扬机94将提升料斗93提升到翻斗倒料的位置(即卷扬机94的顶部位置)停止,同时停止输送皮带机92运行,落入出料溜槽91的碎料块暂时堆积在出料溜槽91内,当提升料斗93下落到原位,控制器200控制卷扬机94停止转动以及输送皮带机92开始进行送料。提升料斗93上升并翻斗倒料后,磁选皮带机95运行,将碎料块中碎铁块选出落入废钢仓97中,其余碎料块落入料仓96中,当料仓96满料后,由运料车98运走。Referring to FIG. 2, the cold-slump block automatically rolled off from the slag tray 16 falls into the discharge chute 91 and falls onto the conveyor belt conveyor 92 at the lower portion of the discharge chute 91, and finally falls into the lifting hopper 93, lifting An electronic weight sensor (not shown) is mounted under the hopper 93. When the lifting hopper 93 is full, the electronic weight sensor activates the lifting hoist 94 to raise the lifting hopper 93 to the position of the dumping dump (ie, the top position of the hoist 94). Stopping, at the same time, stopping the conveyor belt conveyor 92, the scraping block falling into the discharge chute 91 temporarily accumulates in the discharge chute 91, and when the lifting hopper 93 falls to the original position, the controller 200 controls the hoisting machine 94 to stop rotating and transport the belt Machine 92 begins feeding. After the lifting hopper 93 rises and the bucket is dumped, the magnetic separation belt machine 95 runs, and the broken iron pieces in the scrap block are selected and dropped into the scrap steel bin 97, and the remaining scrap blocks fall into the silo 96, when the silo 96 is full. After the material is transported by the transport truck 98.
本实施例不对炉渣进行限定,例如可以是电弧炉炼钢炉渣、转炉炼钢炉渣、矿热炉炉渣、合金炉炉渣或火法炼铜炉渣等液态载热物体,还可以是流化床锅炉炉渣、沸腾锅炉炉渣、金属镁焙烧残渣或焙烧硫酸渣等固态载热物体,以及烧结矿或球团矿等固态载热物体。In this embodiment, the slag is not limited, and may be, for example, a liquid heat carrying object such as an electric arc furnace steelmaking slag, a converter steelmaking slag, a submerged furnace slag, an alloy furnace slag or a pyrometallurgical slag, or a fluidized bed boiler slag. Solid-state heat-carrying objects such as boiling boiler slag, metal magnesium roasting residue or calcined sulfuric acid slag, and solid heat-carrying objects such as sinter or pellets.
本实施例提供的炉渣余热利用装置具有以下优点:The slag waste heat utilization device provided in this embodiment has the following advantages:
1)增加了空气循环换热系统(即增设对流换热的换热方式),使得本实施例的余热利用装置的换热效率提高,同时也可产生过热蒸汽。1) An air circulation heat exchange system (i.e., a heat exchange mode in which convection heat transfer is added) is added, so that the heat exchange efficiency of the waste heat utilization device of the present embodiment is improved, and superheated steam can also be generated.
2)增加蓄能器61,可有效调节变化的余热回收工况,及平衡产汽与稳定发电的矛盾。2) Increasing the accumulator 61 can effectively adjust the changing waste heat recovery conditions and balance the contradiction between steam production and stable power generation.
3)引入减重法数学模型控制模式、液压电磁阀220和变频器等手段,余热回收发电系统很容易与载热物体生产工况匹配。3) Introducing the weight loss method mathematical model control mode, hydraulic solenoid valve 220 and inverter, etc., the waste heat recovery power generation system is easy to match the production conditions of the heat carrier.
4)全程人工智能控制,使余热回收发电系统安全、高效、简单、准确及紧凑;4) Full-process artificial intelligence control to make the waste heat recovery power generation system safe, efficient, simple, accurate and compact;
5)增加进料口保温盖32及其他换热设备,通过对管道加厚保温,热量散失少,余热回收率高;5) Increasing the inlet insulation cover 32 and other heat exchange equipment, by thickening the insulation of the pipeline, the heat loss is less, and the residual heat recovery rate is high;
6)增加设置于外壳内套12的内侧的辐射换热管33,充分利用了高温辐射传热,使得换热效率进一步加快。6) The radiant heat exchange tube 33 disposed on the inner side of the inner casing 12 is increased, and the high-temperature radiation heat transfer is fully utilized, so that the heat exchange efficiency is further accelerated.
本实施例通过在炉渣余热回收设备中增设对流传热的换热方式,即利用第二搅渣器22和破渣器23的通孔,并与进风腔130、通风管24和抽风管15形成空气通路,从而进一步提高了炉渣余热利用装置的换热效率;而从抽风管15抽出的热风进一步经过旋风除尘器71及重力除尘器72反复除尘后,经过过热器51后使得来自汽包62的饱和蒸汽过热,并将过热蒸汽输送至汽轮机用于发电;从抽风管15抽出的热风经过过热器51后,再经过蒸发器52和省煤器53,加热系统内的 水,经过热器51、蒸发器52和省煤器53换热后的低温热风从省煤器53的底端流出并进入循环风机73入口,为余热回收器1提供冷风,从而形成该炉渣余热利用装置形成闭式的循环吸热、载热和传热。In this embodiment, a heat exchange mode of convective heat transfer is added to the slag waste heat recovery device, that is, a through hole of the second slag trap 22 and the slag breaker 23 is used, and the air inlet chamber 130, the air duct 24, and the air exhaust duct are used. 15 forming an air passage, thereby further improving the heat exchange efficiency of the slag waste heat utilization device; and the hot air extracted from the exhaust pipe 15 is further repeatedly subjected to dust removal by the cyclone 71 and the gravity dust remover 72, and then passes through the superheater 51 to make the steam The saturated steam of the package 62 is superheated, and the superheated steam is sent to the steam turbine for power generation; the hot air extracted from the exhaust pipe 15 passes through the superheater 51, passes through the evaporator 52 and the economizer 53, and heats the water in the system. The low-temperature hot air after heat exchange between the heater 51, the evaporator 52 and the economizer 53 flows out from the bottom end of the economizer 53 and enters the inlet of the circulation fan 73 to supply cold air to the waste heat recovery unit 1, thereby forming the slag waste heat utilization device. Closed loop heat absorption, heat transfer and heat transfer.
实施例二Embodiment 2
如图5为本实施例提供的一种熔融渣造粒法的方法流程图。该熔融渣造粒法利用实施一中的炉渣余热利用装置实施,该熔融渣造粒法包括以下步骤:FIG. 5 is a flow chart of a method for slag granulation according to an embodiment of the present invention. The molten slag granulation method is carried out by using the slag waste heat utilization device of the first embodiment, and the slag granulation method comprises the following steps:
在S10中,将熔融渣和经冷却固化的固体块料共同倒入余热回收器内。其中,所述熔融渣能填充于所述固体块料的缝隙中,以使所述熔融渣降温,并使熔融渣形成与所述固体块料的缝隙体积相同的渣块:In S10, the molten slag and the cooled solidified solid block are poured together into a waste heat recovery unit. Wherein, the molten slag can be filled in a gap of the solid block to cool the molten slag, and the molten slag forms a slag having the same volume as that of the solid block:
余热回收器可以是实施例一中的余热回收器1,在其他实施例中,余热回收器也可以是设置为盛放熔融渣的筒式设备,比如:为竖筒式设备。The waste heat recovery unit may be the waste heat recovery unit 1 in the first embodiment. In other embodiments, the waste heat recovery unit may also be a barrel type device configured to hold molten slag, such as a vertical tube type device.
固体块料之间存在缝隙,熔融渣能渗透入该缝隙中,并与固体块料迅速传热,固体块料升温的同时,熔融渣降温直至凝固,形成与固体块料缝隙体积相同或相近的渣块。There is a gap between the solid blocks, the molten slag can penetrate into the gap, and the solid block material can quickly transfer heat, while the solid block material heats up, the molten slag cools down until solidified, forming the same or similar gap with the solid block. Slag block.
S20中,向余热回收器中通入空气吸热,使渣块逐渐碎裂成颗粒渣。在一实施例中,向余热回收器中自上而下地通入空气。In S20, air is introduced into the waste heat recovery device to absorb heat, so that the slag block is gradually broken into particle slag. In one embodiment, air is introduced into the waste heat recovery unit from top to bottom.
在一实施例中,将冷空气通入余热回收器中,空气会穿透到固体块料的缝隙中进一步与渣块对流换热,使渣块温度进一步降低,且使得渣块逐渐胀裂变为颗粒渣。In one embodiment, the cold air is passed into the waste heat recovery device, and the air penetrates into the gap of the solid block to further convectively exchange heat with the slag block, further reducing the temperature of the slag block, and causing the slag block to gradually expand and become Particle slag.
在一实施例中,为保证余热回收器内温度不同的渣块(即由熔融渣形成的与固体块料的缝隙体积相同的渣块和提前放入余热回收器中的固体渣块)换热充分,通过利用设于余热回收器内的搅拌设备对熔融渣、固体块料、渣块和提前放入余热回收器中的固体渣块不停地搅拌,直至熔融渣变为渣块后再全部变为颗粒渣。In an embodiment, in order to ensure that the temperature in the waste heat recovery device is different (that is, the slag formed by the molten slag and the solid slag which is the same as the solid slag and the solid slag which is placed in the waste heat recovery device in advance) Sufficiently, by using a stirring device provided in the waste heat recovery device, the molten slag, the solid block, the slag block, and the solid slag placed in the waste heat recovery device in advance are continuously stirred until the molten slag becomes a slag block and then all It becomes granular residue.
在一实施例中,熔融渣造粒法还包括对余热回收器间接水冷,促使熔融渣急冷凝固形成具有裂缝的渣块,冷空气能进入渣块的裂缝中。将熔融渣和固体块料倒入储渣腔100中,并将水通入第一进水腔110中和第二进水腔120中,以对储渣腔100中的熔融渣间接水冷,使熔融渣急冷凝固,冷却收缩,在大量凝固渣冷却生成硅酸二钙的晶型转变过程中,凝固渣体积膨胀形成与冷却时的收缩力对抗的内应力,冷却速度越快内应力越大,内应力将凝固后的渣块胀裂形成裂 缝以至形成碎粒。In one embodiment, the molten slag granulation method further comprises indirectly water cooling the waste heat recovery device to cause the molten slag to rapidly solidify to form a slag having cracks, and the cold air can enter the crack of the slag block. The molten slag and the solid block are poured into the slag chamber 100, and the water is introduced into the first inlet chamber 110 and the second inlet chamber 120 to indirectly water-cool the molten slag in the slag chamber 100. The molten slag is rapidly solidified, cooled and shrunk. During the crystal transformation of a large amount of solidified slag to form dicalcium silicate, the volume of the solidified slag expands to form an internal stress against the contraction force during cooling. The faster the cooling rate, the greater the internal stress. The internal stress causes the solidified slag to burst and form a crack to form a granule.
在一实施例中,在S10之前,还包括在余热回收器内放入一定量经冷却固化的固体渣块。当温度较高的熔融渣倒入盛放有经冷却固化的固体渣块的余热回收器中,可使得熔融渣渗透到固体渣块之间的缝隙中,迅速与固体渣块传热,从而固体渣块升温,熔融渣降温。此外,提前放入余热回收器中的固体渣块还起到了能够防止熔融渣直接流入至余热回收器底部,而延长熔融渣分别与固体块料、冷空气、第一进水腔110和第二进水腔120之间的换热时间。In one embodiment, prior to S10, a quantity of cooled solidified solid slag is placed in the waste heat recovery unit. When the higher temperature molten slag is poured into the waste heat recovery device containing the solidified slag solidified by cooling, the molten slag can be infiltrated into the gap between the solid slag blocks, and the solid slag block can be quickly transferred to heat, thereby solid The slag is heated and the molten slag is cooled. In addition, the solid slag placed in the waste heat recovery device in advance can also prevent the molten slag from directly flowing into the bottom of the waste heat recovery device, and extend the molten slag separately from the solid block, the cold air, the first water inlet chamber 110 and the second The heat exchange time between the inlet chambers 120.
综上,本实施例通过将经冷却固化的固体块料与熔融渣同时向余热回收器内倾倒,使熔融渣第一次换热降温;进入余热回收器后,与提前放入余热回收器中的固体渣块接触,进行第二次换热降温;再利用余热回收器第一进水腔110和第二进水腔120中的水对熔融渣第三次间接换热降温;再向余热回收器内通入冷空气,使得空气进入渣块的裂缝及碎渣粒缝隙,对渣块进行第四次换热降温;最后对余热回收器内温度不同的渣块不停搅拌,使余热回收器内的渣块换热更加充分,直至余热回收器内渣块全部变为颗粒渣。In summary, in this embodiment, the solidified solid block and the molten slag are simultaneously poured into the waste heat recovery device to cool the first heat exchange of the molten slag; after entering the waste heat recovery device, the waste heat recovery device is placed in advance. The solid slag is contacted, and the second heat exchange is cooled; and the water in the first water inlet 110 and the second water inlet 120 of the waste heat recovery device is used to cool the third indirect heat exchange of the molten slag; The cold air is introduced into the device, so that the air enters the crack of the slag block and the slag granule gap, and the slag block is subjected to the fourth heat exchange to cool down; finally, the slag block with different temperature in the waste heat recovery device is continuously stirred to make the waste heat recovery device The slag block inside heat exchange is more sufficient until the slag block in the waste heat recovery unit becomes all particulate slag.
在一实施例中,在余热回收器底部设有温度传感器,当温度传感器监测余热回收器底部的温度降低到预设温度时(即可认为余热回收器底部的渣块已全部变为颗粒渣),将落入余热回收器底部的颗粒渣和固体块料移出余热回收器,余热回收器底部的固态颗粒不断移走,余热回收器顶部的空余空间必然会逐渐增大,为实现连续不断的熔融渣造粒,同时向余热回收器中继续加入与移出余热回收器的颗粒渣和固体块料等体积的熔融渣和固体块料。In an embodiment, a temperature sensor is disposed at the bottom of the waste heat recovery device, and when the temperature sensor monitors that the temperature of the bottom of the waste heat recovery device is lowered to a preset temperature (it is considered that the slag block at the bottom of the waste heat recovery device has all become particle slag) The particulate slag and solid block falling into the bottom of the waste heat recovery device are removed from the waste heat recovery device, and the solid particles at the bottom of the waste heat recovery device are continuously removed, and the free space at the top of the waste heat recovery device is inevitably gradually increased to achieve continuous melting. The slag is granulated, and at the same time, the same amount of molten slag and solid block of the particulate slag and the solid block which are removed from the waste heat recovery device are continuously added to the waste heat recovery device.
在一实施例中,对移出余热回收器的颗粒渣和固体块料筛分;经筛分后,分离出粒径大于预设粒径的颗粒渣和固体块料,并将分离出的颗粒渣和固体块料继续倒入余热回收器内,连续造粒;而粒径小于预设粒径的颗粒渣运往客户市场用于工程应用。其中,预设粒径为3cm。In one embodiment, the particle slag and the solid block of the waste heat recovery device are sieved; after sieving, the particle slag and the solid block having a particle diameter larger than a predetermined particle diameter are separated, and the separated particle slag is separated. And the solid block continues to be poured into the waste heat recovery device for continuous granulation; and the particle slag having a particle size smaller than the predetermined particle size is shipped to the customer market for engineering applications. Among them, the preset particle size is 3 cm.

Claims (21)

  1. 一种炉渣余热利用装置,包括余热回收器(1);其中,所述余热回收器(1)包括:由外至内依次设置的外壳(11)、外壳内套(12)、内壳(13)和内壳内套(14);A slag waste heat utilization device, comprising a waste heat recovery device (1); wherein the waste heat recovery device (1) comprises: an outer casing (11), an outer casing inner casing (12) and an inner casing (13) arranged in order from the outside to the inside. ) and inner casing inner sleeve (14);
    抽风管(15),穿设于所述外壳(11)与所述外壳内套(12)之间;An exhaust pipe (15) is disposed between the outer casing (11) and the outer casing (12);
    渣盘(16),固设于所述内壳(13)和所述内壳内套(14)的底部,且所述内壳(13)、所述内壳内套(14)和所述渣盘(16)均设置为相对于所述外壳(11)和所述外壳内套(12)转动,所述内壳内套(14)与所述渣盘(16)配合形成进风腔(130),所述外壳内套(12)、所述内壳(13)和所述渣盘(16)配合形成储渣腔(100),所述抽风管(15)的进风端朝向所述储渣腔(100);a slag tray (16) fixed to the bottom of the inner casing (13) and the inner casing inner casing (14), and the inner casing (13), the inner casing inner casing (14) and the The slag trays (16) are each disposed to rotate relative to the outer casing (11) and the inner casing (12), and the inner casing inner casing (14) cooperates with the slag pan (16) to form an air inlet chamber ( 130), the outer casing (12), the inner casing (13) and the slag disc (16) cooperate to form a slag chamber (100), and the air inlet end of the air duct (15) faces Slag chamber (100);
    搅渣器,所述搅渣器在所述内壳(13)外侧;及a slag trap, the slag cooler being outside the inner casing (13); and
    通风管(24),所述通风管(24)与所述进风腔(130)连通。a ventilation tube (24), the ventilation tube (24) being in communication with the air inlet chamber (130).
  2. 根据权利要求1所述的炉渣余热利用装置,其中,余热回收器(1)还包括第一进水腔(110)及第二进水腔(120),所述第一进水腔(110)设置为由所述外壳(11)和所述外壳内套(12)配合形成,所述第二进水腔(120)设置为由所述内壳(13)和所述内壳内套(14)配合形成,所述第一进水腔(110)和所述第二进水腔(120)连通。The slag waste heat utilization device according to claim 1, wherein the waste heat recovery device (1) further comprises a first water inlet chamber (110) and a second water inlet chamber (120), and the first water inlet chamber (110) Provided to be formed by the outer casing (11) and the inner casing (12), the second water inlet chamber (120) is disposed by the inner casing (13) and the inner casing inner casing (14) The first water inlet chamber (110) and the second water inlet chamber (120) are in communication.
  3. 根据权利要求2所述的炉渣余热利用装置,其中,所述搅渣器包括第一搅渣器(21)和第二搅渣器(22),所述第二搅渣器(22)位于所述第一搅渣器(21)下方,所述第二搅渣器(22)设有通孔,所述通风管(24)设置于所述第二搅渣器(22)内。A slag waste heat utilization apparatus according to claim 2, wherein said slag cooler comprises a first slag trap (21) and a second slag trap (22), said second slag trap (22) being located Below the first slag cooler (21), the second slag cooler (22) is provided with a through hole, and the vent pipe (24) is disposed in the second slag trap (22).
  4. 根据权利要求3所述的炉渣余热利用装置,其中,所述第一搅渣器(21)和所述第二搅渣器(22)设置为在所述内壳(13)外侧螺旋分布。The slag waste heat utilization apparatus according to claim 3, wherein the first slag cooler (21) and the second slag cooler (22) are disposed to be spirally distributed outside the inner casing (13).
  5. 根据权利要求4所述的炉渣余热利用装置,其中,所述余热回收器(1)还包括破渣器(23),所述破渣器(23)设置于所述外壳内套(12)的内侧,所述破渣器(23)的内部与所述第一进水腔(110)连通。A slag waste heat utilization apparatus according to claim 4, wherein said waste heat recovery unit (1) further comprises a slag breaker (23), said slag breaker (23) being disposed in said outer casing (12) On the inner side, the interior of the breaker (23) is in communication with the first inlet chamber (110).
  6. 根据权利要求5所述的炉渣余热利用装置,其中,所述外壳内套(12)为一体式结构,且所述外壳内套(12)与所述外壳(11)的顶部均设有进料口,所述余热回收器(1)还包括设置于所述进料口处的进料漏斗(31)和保温盖(32)。The slag waste heat utilization device according to claim 5, wherein the outer casing (12) is of a unitary structure, and the outer casing (12) and the top of the outer casing (11) are provided with a feed. The waste heat recovery unit (1) further includes a feed funnel (31) and a heat retention cover (32) disposed at the feed port.
  7. 根据权利要求5所述的炉渣余热利用装置,其中,所述余热回收器(1)还包括设置于所述外壳内套(12)的内侧的辐射换热管(33),所述辐射换热管(33)的两端均与所述外壳内套(12)连通。The slag waste heat utilization device according to claim 5, wherein the waste heat recovery device (1) further comprises a radiant heat exchange tube (33) disposed inside the outer casing inner casing (12), the radiation heat exchange Both ends of the tube (33) are in communication with the outer casing (12).
  8. 根据权利要求5所述的炉渣余热利用装置,其中,所述第一搅渣器(21)的内部与所述第二进水腔(120)连通,且所述第一搅渣器(21)的体积大于所述第二搅渣器(22)的体积。The slag waste heat utilization device according to claim 5, wherein an inside of the first slag cooler (21) is in communication with the second water inlet chamber (120), and the first slag trap (21) The volume is greater than the volume of the second slag cooler (22).
  9. 根据权利要求8所述的炉渣余热利用装置,其中,所述余热回收器(1)还包括循环水泵(63)及设于所述余热回收器(1)内部的三套管,所述三套管由外至内依次包括第一管(41)、第二管(42)和第三管(43);其中,The slag waste heat utilization device according to claim 8, wherein the waste heat recovery device (1) further comprises a circulating water pump (63) and three casings disposed inside the waste heat recovery device (1), the three sets The tube comprises, in order from the outside to the inside, a first tube (41), a second tube (42) and a third tube (43); wherein
    所述第一管(41)的出口端位于所述进风腔(130)内,所述第一管(41)的入口端与循环风机(73)连接;An outlet end of the first tube (41) is located in the air inlet chamber (130), and an inlet end of the first tube (41) is connected to a circulation fan (73);
    所述余热回收器(1)还包括挡水帽,所述挡水帽设置于所述第二管(42)的出口端并位于所述第二进水腔(120)内,所述第二管(42)的入口端与所述循环水泵(63)连接;The waste heat recovery device (1) further includes a water retaining cap disposed at an outlet end of the second tube (42) and located in the second water inlet chamber (120), the second An inlet end of the tube (42) is connected to the circulating water pump (63);
    所述第三管(43)的入口端位于所述内壳(13)顶端的所述第一搅渣器(21)的内部,所述第三管(43)的出口端与所述第一进水腔(110)连通。An inlet end of the third tube (43) is located inside the first slag trap (21) at the top end of the inner casing (13), and an outlet end of the third tube (43) is opposite to the first The inlet chamber (110) is in communication.
  10. 根据权利要求9所述的炉渣余热利用装置,还包括换热设备,所述换热设备包括由上至下依次设置的过热器(51)、蒸发器(52)和省煤器(53)。The slag waste heat utilization apparatus according to claim 9, further comprising heat exchange equipment including a superheater (51), an evaporator (52), and an economizer (53) disposed in this order from top to bottom.
  11. 根据权利要求10所述的炉渣余热利用装置,还包括蓄能器(61)、汽包(62)及汽轮机(54),所述蓄能器(61)和所述汽包(62)并联且所述蓄能器(61)和所述汽包(62)均与所述外壳(11)顶部连通;所述蓄能器(61)与所述汽包(62)的出汽端通过所述过热器(51)与所述汽轮机(54)连接,所述汽包(62)出水端通过所述循环水泵(63)和所述第二管(42)的入口端与所述蒸发器(52)的第一端连通,所述蒸发器(52)的第二端与所述汽包(62)连通。A slag waste heat utilization apparatus according to claim 10, further comprising an accumulator (61), a steam drum (62) and a steam turbine (54), said accumulator (61) and said steam drum (62) being connected in parallel The accumulator (61) and the steam drum (62) are both in communication with the top of the outer casing (11); the accumulator (61) and the steam outlet end of the steam drum (62) pass the A superheater (51) is coupled to the steam turbine (54), and a water outlet end of the steam drum (62) passes through an inlet end of the circulating water pump (63) and the second pipe (42) and the evaporator (52) The first end of the evaporator is in communication with the second end of the evaporator (52) in communication with the drum (62).
  12. 根据权利要求10所述的炉渣余热利用装置,还包括旋风除尘器(71)和重力除尘器(72),所述抽风管(15)的出口端依次连接于所述旋风除尘器(71)和所述重力除尘器(72),所述重力除尘器(72)的出风管与所述过热器(51)的顶端连通,所述省煤器(53)的底端与所述循环风机(73)连通。The slag waste heat utilization device according to claim 10, further comprising a cyclone (71) and a gravity dust remover (72), wherein an outlet end of the exhaust pipe (15) is sequentially connected to the cyclone (71) And the gravity dust collector (72), an air outlet pipe of the gravity dust remover (72) is in communication with a top end of the superheater (51), a bottom end of the economizer (53) and the circulating fan (73) Connected.
  13. 根据权利要求5所述的炉渣余热利用装置,还包括控制器(200)及液压电磁阀(220),所述余热回收器(1)还包括支撑套管(81)及重量传感器(82),所述渣盘(16)通过轴承转动设置于所述支撑套管(81)上,所述重量传感器(82)设置于所述支撑套管(81)内,所述控制器(200)分别与所述液压电磁阀(220)和所述重量传感器(82)电连接。The slag waste heat utilization device according to claim 5, further comprising a controller (200) and a hydraulic solenoid valve (220), the waste heat recovery device (1) further comprising a support sleeve (81) and a weight sensor (82), The slag tray (16) is disposed on the support sleeve (81) by bearing rotation, the weight sensor (82) is disposed in the support sleeve (81), and the controller (200) is respectively The hydraulic solenoid valve (220) and the weight sensor (82) are electrically connected.
  14. 根据权利要求1-13中任一项所述的炉渣余热利用装置,其中,所述余热回收器(1)还包括渣圈(17),所述渣圈(17)在所述渣盘(16)的周向设置,所述渣圈(17)与所述外壳(11)配合形成出渣口,所述出渣口设置为充满冷却炉渣的水。The slag waste heat utilization device according to any one of claims 1 to 13, wherein the waste heat recovery device (1) further comprises a slag ring (17) in which the slag ring (17) is located (16) In the circumferential direction, the slag ring (17) cooperates with the outer casing (11) to form a slag opening, and the slag opening is provided to fill the water for cooling the slag.
  15. 一种熔融渣造粒法,利用权利要求1-14中任一项所述的炉渣余热利用装置实施,所述熔融渣造粒法包括:A molten slag granulation method, which is carried out by using the slag waste heat utilization device according to any one of claims 1 to 14, the slag granulation method comprising:
    将熔融渣和经冷却固化的固体块料共同倒入所述余热回收器内,以使所述熔融渣填充于所述固体块料之间的缝隙中,从而使所述熔融渣降温,并使所述熔融渣形成渣块;及Pour molten slag and cooled solidified solid block together into the waste heat recovery device, so that the molten slag is filled in a gap between the solid blocks, thereby cooling the molten slag, and The molten slag forms a slag block; and
    向所述余热回收器中自上而下地通入空气吸热,使所述渣块逐渐碎裂成颗粒渣。Air is introduced into the waste heat recovery device from top to bottom to absorb heat, and the slag is gradually broken into particulate slag.
  16. 根据权利要求15所述的熔融渣造粒法,其中,在所述向所述余热回收器中通入空气吸热之前,还包括对所述余热回收器水冷,以对所述熔融渣间接水冷。The molten slag granulation method according to claim 15, further comprising: water cooling the waste heat recovery device to indirectly water-cool the molten slag before the heat is introduced into the waste heat recovery unit; .
  17. 根据权利要求16所述的熔融渣造粒法,其中,所述储渣腔设置为容纳所述熔融渣和所述固体块料,所述第一进水腔和所述第二进水腔设置为当所述熔融渣和所述固体块料倒入所述储渣腔中,且分别在所述第一进水腔和所述第二进水腔通入水后,对倒入所述储渣腔中的所述熔融渣间接水冷。The molten slag granulation method according to claim 16, wherein the slag chamber is provided to accommodate the molten slag and the solid block, and the first inlet chamber and the second inlet chamber are disposed In order to pour the molten slag and the solid block into the slag cavity, and after the water is introduced into the first water inlet chamber and the second water inlet chamber, respectively, The molten slag in the chamber is indirectly water cooled.
  18. 根据权利要求17所述的熔融渣造粒法,其中,在所述将熔融渣和所述固体块料共同倒入所述余热回收器内之前,还包括在所述余热回收器内放入固体渣块,其中,所述固体渣块用于防止所述熔融渣直接流入至所述余热回收器底部,并延长所述熔融渣分别与所述固体块料、所述冷空气、所述第一进水腔和所述第二进水腔之间的换热时间。The molten slag granulation method according to claim 17, wherein before the pouring of the molten slag and the solid block together into the waste heat recovery device, further comprising placing a solid in the waste heat recovery device a slag block, wherein the solid slag block is for preventing the molten slag from flowing directly to the bottom of the waste heat recovery device, and extending the molten slag and the solid block, the cold air, the first The heat exchange time between the inlet chamber and the second inlet chamber.
  19. 根据权利要求18所述的熔融渣造粒法,其中,所述向所述余热回收器中通入空气吸热,使所述渣块逐渐碎裂成颗粒渣包括:对所述余热回收器内的所述熔融渣、所述固体块料、所述渣块和所述固体渣块不停地搅拌,直至所述熔融渣形成渣块后,使所述渣块再全部形成颗粒渣。The slag granulation method according to claim 18, wherein said introducing heat into said waste heat recovery unit to absorb heat to gradually rupture said slag into particulate slag comprises: to said waste heat recovery device The molten slag, the solid block, the slag and the solid slag are continuously stirred until the slag forms a slag, and the slag is further formed into particulate slag.
  20. 根据权利要求19所述的熔融渣造粒法,其中,所述向所述余热回收器中通入空气吸热,使所述渣块逐渐碎裂成颗粒渣还包括:监测余热回收器底部的温度,当所述余热回收器底部的温度降低到预设温度时,将落入所述余热回收器底部的所述颗粒渣和所述固体块料移出所述余热回收器,同时向所述余热回 收器中继续加入与移出所述余热回收器的所述颗粒渣和所述固体块料等量的熔融渣和固体块料。The molten slag granulation method according to claim 19, wherein said introducing air into said waste heat recovery unit to absorb heat to gradually break said slag into particulate slag further comprises: monitoring bottom of waste heat recovery device a temperature, when the temperature of the bottom of the waste heat recovery device is lowered to a preset temperature, the particulate slag and the solid block falling into the bottom of the waste heat recovery device are removed from the waste heat recovery device while being the residual heat The same amount of molten slag and solid block as the particulate slag and the solid lumps of the waste heat recovery unit are continuously added to the recycler.
  21. 根据权利要求20所述的熔融渣造粒法,其中,在所述将落入所述余热回收器底部的所述颗粒渣和所述固体块料移出所述余热回收器之后,包括:对移出所述余热回收器的所述颗粒渣和所述固体块料筛分;经筛分后,分离出粒径大于预设粒径的所述颗粒渣和所述固体块料;及将分离出的所述颗粒渣和所述固体块料继续倒入所述余热回收器内,以进行连续造粒。The slag granulation method according to claim 20, wherein after the particulate slag and the solid lumps which are to fall into the bottom of the waste heat recovery device are removed from the waste heat recovery device, Separating the particle slag of the waste heat recovery device and the solid block; after sieving, separating the particle slag and the solid block having a particle diameter larger than a predetermined particle size; and separating the The particulate slag and the solid block continue to be poured into the waste heat recovery unit for continuous granulation.
PCT/CN2018/115146 2018-03-16 2018-11-13 Slag residual heat utilization device and molten slag granulation method WO2019174287A1 (en)

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