WO2019158114A1 - Handheld power tool - Google Patents

Handheld power tool Download PDF

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Publication number
WO2019158114A1
WO2019158114A1 PCT/CN2019/075127 CN2019075127W WO2019158114A1 WO 2019158114 A1 WO2019158114 A1 WO 2019158114A1 CN 2019075127 W CN2019075127 W CN 2019075127W WO 2019158114 A1 WO2019158114 A1 WO 2019158114A1
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WO
WIPO (PCT)
Prior art keywords
impact
ram
tool spindle
tool
hammer
Prior art date
Application number
PCT/CN2019/075127
Other languages
French (fr)
Chinese (zh)
Inventor
谢明健
李佶
钟红风
张士松
毋宏兵
Original Assignee
苏州宝时得电动工具有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州宝时得电动工具有限公司 filed Critical 苏州宝时得电动工具有限公司
Priority to EP19754854.8A priority Critical patent/EP3753676A4/en
Publication of WO2019158114A1 publication Critical patent/WO2019158114A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B21/00Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose
    • B25B21/02Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose with means for imparting impact to screwdriver blade or nut socket
    • B25B21/023Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose with means for imparting impact to screwdriver blade or nut socket for imparting an axial impact, e.g. for self-tapping screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25DPERCUSSIVE TOOLS
    • B25D11/00Portable percussive tools with electromotor or other motor drive
    • B25D11/06Means for driving the impulse member
    • B25D11/10Means for driving the impulse member comprising a cam mechanism
    • B25D11/102Means for driving the impulse member comprising a cam mechanism the rotating axis of the cam member being coaxial with the axis of the tool
    • B25D11/104Means for driving the impulse member comprising a cam mechanism the rotating axis of the cam member being coaxial with the axis of the tool with rollers or balls as cam surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25DPERCUSSIVE TOOLS
    • B25D16/00Portable percussive machines with superimposed rotation, the rotational movement of the output shaft of a motor being modified to generate axial impacts on the tool bit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F3/00Associations of tools for different working operations with one portable power-drive means; Adapters therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • B25F5/001Gearings, speed selectors, clutches or the like specially adapted for rotary tools

Definitions

  • the present invention relates to a hand-held power tool, and more particularly to a hand-held power tool having an axial impact function.
  • the impact structure will have different impact effects.
  • the traditional impact structure is used to move the static end teeth.
  • the main impact force comes from the operator's application of the abutting force between the tool spindle and the working surface.
  • the moving end teeth fixedly connected with the tool spindle form an axial climbing along the static end teeth.
  • the axial movement of the tool spindle Compared with the impact structure of the static and dynamic end teeth, the active impact structure has greater impact force.
  • the axial impact on the tool spindle is realized by the active impact structure, instead of relying on the operator to the tool spindle.
  • the application of abutting force between the working faces are examples of abutting force between the working faces.
  • the common active impact structure has a cam-type active impact structure, that is, the impact drill utilizes a cam structure to cause the ram to perform a ramping compression spring energy storage before the impact, and then the spring releases the stored energy to the ram to make the ram along the shaft.
  • the rapid movement and the impact on the tool spindle, the above-mentioned actions are repeated under the continuous rotation of the cam structure, thereby providing an intermittent axial impact force to the tool spindle. Therefore, the active impact technology is a technology that replaces the traditional dynamic and static end-tooth impact technology to achieve high efficiency, high impact force and user experience of impact drilling, and how to obtain more in the development of active impact structure. High drilling efficiency is also a major problem and opportunity in related fields, and it also provides some room for improvement.
  • the invention provides a hand-held impact drill with high impact drilling efficiency.
  • the two parameters are optimally combined to achieve high impact drilling efficiency for the hand tool device with impact function. , which enhances the user experience.
  • the present invention provides a technical solution: a hammer impact mechanism comprising a relatively rotatable ram and a guide member, and an energy storage mechanism abutting the ram, the ram and the guide member thereof
  • a hammer impact mechanism comprising a relatively rotatable ram and a guide member, and an energy storage mechanism abutting the ram, the ram and the guide member thereof
  • One of the curved guide portions is disposed on the other of the guide members, and the curved guide portion includes a plurality of climbing sections and a falling section corresponding to the climbing section.
  • the conversion member drives the ram to move in a first direction against the force of the energy storage mechanism; when the conversion member passes the drop segment, the The energy storage mechanism drives the ram to move in a second direction opposite to the first direction to achieve an impact; the relative rotational speed of the ram relative to the rotation of the guide is 1000-2500 rpm, and the impact frequency of the ram is The ratio of the relative rotational speeds is 2-4 times per revolution.
  • the number of the climbing sections comprises 2-4.
  • the number of the climbing sections includes three.
  • the climbing section includes a starting point and an ending point, and the distance between the starting point and the ending point on the axis is 4-15 mm.
  • the distance is preferably 4-8 mm.
  • the curved guide portion is circumferentially disposed on an inner circumferential surface of the guide member, and the conversion member is disposed on an outer circumferential surface of the ram.
  • the guiding member has an end surface perpendicular to the moving direction of the ram, and the climbing section has a climbing angle of 5-25 degrees with respect to the end surface.
  • the drop section is disposed obliquely and extends in a direction away from the climbing section along a circumferential direction of the guide.
  • the present invention also provides another technical solution: a hand-held power tool comprising the hammer impact mechanism of claim 1, a motor, and a tool spindle; the tool spindle has an axis, and the tool spindle is The motor is driven to rotate about the axis, and the ram can intermittently impact the tool spindle along the axis.
  • the relative rotational speed is the same as the rotational speed of the tool spindle.
  • the hammer impact mechanism further includes an impact shaft capable of driving the ram to rotate relative to the guide, the impact shaft being rotationally driven by the motor.
  • the hand tool device further includes a buffer member having one end in contact with the housing of the hand-held power tool and the other end contacting the end surface of the ram with the free end of the tool spindle, the buffer member being capable of The second direction produces an extrusion deformation.
  • the cushioning member is compressed by the ram in the second direction by a maximum amount of 2 mm.
  • the distance is preferably 4-8 mm.
  • the cushioning member is a rubber member or a spring.
  • the hand-held power tool further includes a transmission shaft that drives rotation of the tool spindle
  • the hammer impact mechanism further includes an impact shaft that drives relative rotation of the ram relative to the guide member, the transmission shaft and the transmission shaft The rotation speed of the impact shaft is the same.
  • the transmission shaft is disposed coaxially with the impact shaft.
  • the hand-held power tool further includes a drive shaft that drives rotation of the tool spindle, the ram surrounding the drive shaft and the tool spindle in at least one plane.
  • the guide surrounds the ram in at least one plane.
  • the present invention also provides another technical solution: an accessory having an impact function for detachably connecting with a hand-held power tool main body, characterized in that the accessory comprises the hammer of claim 1.
  • the accessory includes an accessory housing for receiving the hammer impact mechanism, the hand-held power tool body including a tool housing that is connectable to the tool housing.
  • the hand-held power tool main body includes a transmission shaft that is rotated and output by a transmission, and the transmission shaft is rotatably coupled to the tool main shaft.
  • the hammer impact mechanism includes an impact shaft capable of driving the ram to rotate relative to the guide member, the impact shaft being rotatably coupled to the output shaft.
  • the impact shaft has no rotational connection with the tool spindle.
  • the accessory further includes a connecting shaft, one end of the connecting shaft is rotatably connected to the output shaft, and the other end is connected to the impact shaft without a relative rotation.
  • the impact shaft is selectively connectable to the ram without rotation.
  • the impact shaft is integrally provided with the connecting shaft.
  • the attachment further includes a mounting assembly for mounting the working head to the tool spindle, the mounting assembly being detachably connectable to the tool spindle.
  • the conversion member that is, the falling position of the steel ball in this embodiment will fall on the climbing section of the next climbing track. , in turn, cause certain harm.
  • the rotational speed of the ram relative to the guide member is too low, the number of hits per ram during the unit time will be reduced, that is, the accumulated striking energy per unit time will be reduced, thereby reducing the impact force of the tool in the impact mode.
  • the steel ball collision orbit problem there is another influencing factor is the number of climbing tracks. The larger the number of climbing tracks, the greater the probability that the steel ball will hit the track. Therefore, the number of climbing tracks needs to be The speed of the ram is linked to determine the probability of a steel ball hitting the track.
  • Step ball hitting track refers to the case where the steel ball as the connecting member falls in the climbing section of the next cycle section when falling from the highest point of the climbing section in the cycle section in the impact mode.
  • the steel ball is only a preferred embodiment as a coupling, and in other preferred forms, different options are also possible.
  • the rotational speed value of the tool spindle in order to obtain the highest possible drilling efficiency without the link hitting the rail, the rotational speed value of the tool spindle has an optimal range, which cannot be too high. Otherwise, it will cause the steel ball to hit the track. On the other hand, it will also bring about the stall phenomenon caused by the insufficient torque of the ram in the overshoot. However, the speed should not be too low, otherwise the slamming speed will be too low, resulting in insufficient energy and insufficient breaking force. In addition, in order to avoid the occurrence of steel ball collision orbit, the rotation speed of the tool spindle needs to be combined with the number of climbing rails.
  • the number of hill-climbing tracks distributed over a circle also affects the probability of the steel ball hitting the track. The reason is explained as follows: If there are too many orbital periods distributed on one circumference, that is, the number of graded orbits is too large, the arc length of each track will be reduced, and the horizontal distance of the steel ball will not change, resulting in impact. The probability of the track increases.
  • the case of hitting the track here refers to the phenomenon that the ram strikes the steel ball in contact with the track during the high-speed movement.
  • the present invention provides another technical solution, in which a horizontal section is added in the period of the curved surface guiding portion, so that each period segment includes a horizontal section, a climbing section and a falling section, and a horizontal section
  • the falling section is located on both sides of the climbing section, that is, the starting point and the ending point of the climbing section are respectively connected to the horizontal section and the falling section.
  • the present invention provides another technical solution, in the path of the ram moving in the impact direction, a cushioning member is arranged between the ram and the casing, so that the steel ball and the climbing rail before the high-speed impact will The energy saved by the compression spring is unloaded.
  • the hand tool device further includes a buffer member capable of deforming along a moving direction of the ram, one end of the buffer member is in contact with the housing, and the other end of the buffer member It is in contact with the end surface of the ram.
  • the invention also proposes a hand-held tool, which can optimize the internal structure under the premise of ensuring high impact efficiency, the body is compact and compact, the operation is convenient, and the user experience is better.
  • a hand tool comprising at least two modes of operation, an impact mode and a non-impact mode, comprising: a housing; a power mechanism disposed on the housing; a motor and a motor driven transmission mechanism; a tool spindle having a central axis, the tool spindle being driven by the transmission mechanism and rotating about the central axis; the tool spindle having a first end remote from the power mechanism and Close to the second end of the power mechanism, the first end is provided with a collet for mounting the working head;
  • the hammer impact mechanism comprises: a ram, a guiding member, and one of the ram and the guiding member a curved guide portion on the upper side, a conversion member disposed on the other, and an energy storage mechanism abutting against the ram; in the impact mode, the ram is rotated relative to the guide member, and the curved guide portion passes through The conversion member can drive the ram to move in a first direction along the central axi
  • the mode adjustment mechanism radially overlaps at least a portion of at least one of the guide member and the ram.
  • the mode adjustment mechanism includes an impact switching ring and a mode switching button, the mode switching button operatively driving the impact switching ring to move between a first position and a second position;
  • the impact switching ring In a position, the impact switching ring is engaged with the hammer impact mechanism, the guide member and the ram can be rotated relative to each other, the hand tool is in an impact mode; and the impact switching ring is in the second position.
  • the impact switching ring is separated from the hammer impact mechanism, the relative rotation between the guiding member and the ram is not possible, the hand tool is in a non-impact mode; the impact switching ring and the mode switching button are At least one of the guide members at least partially overlaps the radial direction.
  • the guiding member is provided with a first tooth pattern
  • the impact switching ring is provided with a second tooth pattern.
  • the first tooth pattern is engaged with the second tooth pattern;
  • the first dent is disengaged from the second ridge.
  • the mode switching button is rotatably connected to the housing, the impact switching ring has no relative rotational connection with respect to the housing, and the mode switching button drives the impact switching ring along a central axis of the tool spindle mobile.
  • the hammer impact mechanism comprises an impact shaft, the impact shaft is disposed between the transmission mechanism and the tool spindle, the ram is sleeved outside the impact shaft, and the impact shaft can drive the The ram is rotated and has no rotational connection with the tool spindle.
  • the guiding member is sleeved on an outer side of the ram.
  • the ram is movably supported on an inner circumferential surface of the guide member along the central axis.
  • the guiding member is a hollow cylinder, and the curved guiding portion is disposed on an inner wall of the guiding member, and an outer wall of the ram is provided with an insertion groove for mounting the conversion member.
  • the energy storage mechanism is an elastic member
  • the curved surface guiding portion is a cam surface formed on an inner wall of the guiding member, the cam surface has a climbing portion and a falling portion
  • the conversion member is The elastic member accumulates elastic potential energy during the movement of the climbing section toward the falling section; the elastic member releases the elastic potential energy when the switching member is dropped from the climbing section to the falling section Driving the ram to impact the tool spindle.
  • the ratio of the outer diameter of the hammer impact mechanism to the radial dimension of the first casing portion is between 0.6 and 0.9.
  • the power mechanism outputs a rotation speed equal to the rotation speed of the impact shaft, wherein the impact shaft can drive the hammer to rotate relative to the guide member; the mode adjustment mechanism and the hammer impact mechanism At least partially axially overlapping.
  • the mode adjustment mechanism is provided with an impact switching ring that at least partially axially overlaps the guide of the hammer impact mechanism.
  • the hand tool body has an axial length of 185 mm to 250 mm.
  • the hand tool body has an axial length of 190 mm to 230 mm.
  • the curved guiding portion is provided with a plurality of climbing sections and a falling section corresponding to the climbing section in a circumferential direction, and when the conversion member passes the climbing section, the ram strikes One direction of movement; when the conversion member passes the drop section, the ram moves in a second direction to achieve an impact, and the number of the climbing sections is 2 to 4.
  • the hand tool provided by the present application is used in the hand tool by providing a power mechanism, a tool spindle, and a hammer impact mechanism having an intermittent impact assembly, a ram and a guide.
  • the tool spindle rotates about the central axis, and the ram reciprocates along the central axis direction when the intermittent impact assembly cooperates with the guide member, periodically impacting
  • the tool spindle forms an active impact, wherein since the hammer impact mechanism is arranged at the first casing portion, the radial dimension of the first casing portion can be controlled between 45 mm and 70 mm, as a whole
  • the compact and compact body makes it easy to operate and has a better user experience.
  • the invention provides a hand-held tool, which improves the impact energy by controlling the quality of the component, thereby ensuring that the hand tool has high impact efficiency and improves the user experience.
  • a hand tool comprising: a power mechanism; a tool spindle having a central axis, the tool spindle being driven by the power mechanism and rotating about the central axis;
  • the tool spindle has a first end remote from the power mechanism and a second end adjacent to the power mechanism, the first end is provided with a chuck for mounting a working head;
  • the tool spindle has a mass range of 40 grams to Between 100 grams;
  • a hammer impact mechanism comprising: a ram, a guide, a curved guide disposed on one of the ram and the guide, a conversion member disposed on the other, and the ram
  • the abutting energy storage mechanism when the ram is rotated relative to the guiding member, the curved guiding portion moves the ram against the urging force of the energy storage mechanism in a first direction by the conversion member,
  • the energy storage mechanism drives the ram to move in a second direction opposite the first direction; in the case of the hand tool for impact
  • the hand tool further includes a transmission shaft disposed between the power mechanism and the tool spindle, the ram is sleeved outside the transmission shaft and is matched with the transmission shaft.
  • the drive shaft can simultaneously drive the ram and the tool spindle to rotate.
  • the hand tool further includes a transmission shaft, wherein the transmission shaft is a hollow rotary body, and a portion of the tool spindle adjacent to the first end protrudes into the transmission shaft, and a mass range of the tool spindle is preferably
  • the guiding member is sleeved on the outer side of the ram.
  • the ram is movably supported on an inner circumferential surface of the guide member.
  • the guiding member is a hollow cylinder, and the curved guiding portion is disposed on an inner wall of the guiding member, and an outer wall of the ram is provided with an insertion groove for mounting the conversion member.
  • the energy storage mechanism is an elastic member
  • the curved surface guiding portion is a cam surface formed on an inner wall of the guiding member, the cam surface has a climbing portion and a falling portion
  • the conversion member is The elastic member accumulates elastic potential energy during the movement of the climbing section toward the falling section; the elastic member releases the elastic potential energy when the switching member is dropped from the climbing section to the falling section Driving the ram to impact the tool spindle.
  • the first end of the tool spindle is provided with a mounting hole for engaging the working head, and an outer side of the first end of the tool spindle is provided with a mounting accessory, and the mounting hole and the mounting accessory are formed
  • a sum of masses of the quick-change chuck and the tool spindle ranges from 50 g to 150 g; the working head is snapped into the quick-change clip After the head, it can move along the central axis.
  • the first end of the tool spindle is provided with a jaw type by means of a fixed connection, and the sum of the mass of the jaw type chuck and the tool spindle ranges between 120 grams and 450 grams.
  • the jaw type chuck comprises: a core body fixed at one end to the first end of the tool spindle, an operating shell sleeved outside the core body, and a collet connected to the core body,
  • the density of the core ranges from 1 g/cm 3 to 8 g/cm 3 .
  • the hand tool provided by the present application is used in the hand tool by providing a power mechanism, a tool spindle, and a hammer impact mechanism having an intermittent impact assembly, a ram and a guide.
  • the tool spindle rotates about the central axis, and the ram reciprocates along the central axis direction when the intermittent impact assembly cooperates with the guide member, periodically impacting
  • the tool spindle forms an active impact.
  • the tool spindle is controlled to have a mass range between 40 grams and 100 grams.
  • the present invention provides a hand tool that has the advantage of high work efficiency.
  • a hand tool comprising: a motor; a drive shaft driven by the motor to rotate about an axis of the drive shaft; a tool spindle, by the drive a shaft rotation drive; a hammer impact mechanism having a ram that can reciprocally impact the tool spindle in an axial direction of the tool spindle; and a collet that is fixedly coupled to the tool spindle;
  • the ram strikes the tool spindle reciprocally in an axial direction of the tool spindle in at least one operating state, the chuck including a core fixedly coupled to the tool spindle, the material of the core being fabricated
  • the density is from 1 g/cm3 to 5 g/cm3, and the hand tool has a rated torque of less than or equal to 55 Nm.
  • the core is made of an aluminum alloy material.
  • the collet further includes a claw and a locking ring, the locking ring is sleeved on the core, and the claw for clamping the tool head is disposed at an end of the core.
  • the jaws have a density of from 5 g/cm3 to 8 g/cm3.
  • the hammer impact mechanism includes a guide member rotatable relative to the ram, and an energy storage mechanism abutting the ram, one of the ram and the guide member being provided with a curved surface a guide portion, the other of the ram and the guide member is provided with a conversion member, the curved surface guide portion includes a plurality of climbing sections and a falling section, when the ram is rotated relative to the guiding member, The climbing section drives the ram to move in a first direction against the urging force of the energy storage mechanism by the conversion member, and the energy storage mechanism drives the energy storage mechanism when the conversion member passes the falling section The ram moves in a second direction opposite to the first direction to effect an impact.
  • the hammer impact mechanism further includes a detachable clutch mechanism, the clutch mechanism being configured to transmit a rotational motion.
  • the clutch mechanism is arranged to be closed by a force transmitted via the tool spindle.
  • the ratio of the rotational speed value of the tool spindle to the maximum power value of the motor is greater than or equal to 174.
  • the present invention also provides a technical solution: a chuck attachment, comprising: a chuck, a tool spindle, the tool spindle fixedly connected with the chuck; and a hammer impact mechanism having a ram, the ram Capturing the tool spindle reciprocally in an axial direction of the tool spindle; the chuck attachment for detachably connecting with an output shaft of the hand tool body, wherein: the guide member is operated in at least one of the hammers The tool reciprocally impacts the tool spindle in an axial direction of the tool spindle, the chuck including a core fixedly coupled to the tool spindle, and the material of the core is made to have a density of 1 g/cm 3 to 5 g / Cm3, the hand tool has a rated torque of less than or equal to 55 Nm.
  • the core is made of an aluminum alloy material.
  • FIG. 1 is a schematic structural view of a hand tool according to an embodiment of the present invention.
  • FIG. 2 is an exploded view of a partial structure of a hand tool according to an embodiment of the present invention
  • FIG. 3 is a schematic structural view of a mode adjustment mechanism of a hand tool according to an embodiment of the present invention.
  • FIG. 4 is a schematic structural view of a mode adjustment mechanism of a hand tool according to an embodiment of the present invention.
  • Figure 5 is a cross-sectional partial structural view of a hand tool according to an embodiment of the present invention.
  • Figure 6 is an enlarged view of the structure at A in Figure 5;
  • Figure 7 is an enlarged view of the structure at B in Figure 5;
  • Figure 8 is an enlarged view of the structure at C in Figure 5;
  • FIG. 9 is a partial cross-sectional structural view of a hand tool according to an embodiment of the present invention.
  • Figure 10 is an enlarged view of the structure at D in Figure 9;
  • FIG. 11 is a schematic structural view of a guide of a hand tool according to an embodiment of the present invention.
  • Figure 12 is a cross-sectional structural view of a guide of a hand tool according to an embodiment of the present invention.
  • Figure 13 is a cross-sectional partial structural view of a hand tool according to an embodiment of the present invention.
  • Figure 14 is an enlarged view of the structure at E in Figure 13;
  • Figure 15 is an enlarged view of the structure at F in Figure 13;
  • Figure 16 is an exploded view of a partial structure of a hand tool according to an embodiment of the present invention.
  • Figure 17 is a cross-sectional partial structural view of a hand tool according to an embodiment of the present invention.
  • Figure 18 is a cross-sectional partial structural view of a hand tool according to an embodiment of the present invention.
  • FIG. 19 is an exploded view of a partial structure of a hand tool according to an embodiment of the present invention.
  • FIG. 20 is a partial structural schematic view of a hand tool according to an embodiment of the present invention.
  • 21 is a schematic cross-sectional view of a hand tool according to an embodiment of the present invention.
  • Figure 22 is an enlarged view of the structure at G in Figure 21;
  • FIG. 23 is a schematic cross-sectional view of a hand tool according to an embodiment of the present invention.
  • Figure 24 is an enlarged view of the structure at H in Figure 23;
  • Figure 25 is a cross-sectional partial structural view of a hand tool according to an embodiment of the present invention.
  • Figure 26 is a cross-sectional partial structural view of a hand tool according to an embodiment of the present invention.
  • Figure 27 is a cross-sectional structural view of a hand tool according to an embodiment of the present invention.
  • FIG. 28 is a partial structural schematic view of a hand tool according to an embodiment of the present invention.
  • 29 is a partial structural schematic view of a hand tool according to an embodiment of the present invention.
  • FIG. 30 is a partial structural schematic view of a hand tool according to an embodiment of the present invention.
  • Figure 31 is a partial cross-sectional view showing the output shaft in a depressed position in accordance with an embodiment of the present invention.
  • Figure 32 is a partial cross-sectional view of the output shaft in a release position in accordance with an embodiment of the present invention.
  • Figure 33 is a developed perspective view of a curved surface guiding portion according to an embodiment of the present invention.
  • Figure 34 is a partial cross-sectional view showing the ram in a first state in an impact mode in accordance with an embodiment of the present invention
  • Figure 35 is a partial cross-sectional view showing the ram in a second state in an impact mode in accordance with an embodiment of the present invention.
  • Figure 36 is a partial cross-sectional view showing the ram in a third state in an impact mode in accordance with an embodiment of the present invention.
  • Figure 37 is a schematic view showing the assembly of the attachment and the tool body in accordance with an embodiment of the present invention.
  • FIG. 38 is a schematic structural view of a hand tool according to an embodiment of the present invention.
  • 39 is a partial structural schematic view of a hand tool according to an embodiment of the present invention.
  • first and second may include one or more of the features, either explicitly or implicitly.
  • a plurality means two or more unless otherwise stated.
  • connection In the description of the present invention, it should be noted that the terms “installation”, “connected”, and “connected” are to be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined. Connected, or integrally connected; can be mechanical or electrical; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of the two components.
  • Connected, or integrally connected can be mechanical or electrical; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of the two components.
  • the specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.
  • a hand tool 1 includes a motor 60, a drive shaft 10, a hammer impact mechanism 20, and a tool spindle 30.
  • the motor 60 can drive the drive shaft 10 to rotate, and the drive shaft 10 It is rotatable about the axis of the drive shaft 10.
  • the hammer impact mechanism 20 includes a ram 200 that is sleeved on the outside of the propeller shaft 10 and that can be driven to rotate by the propeller shaft 10.
  • the motor 60 is coupled to the drive shaft 10
  • the term "connected” as used herein may mean that the motor 60 is directly coupled to the drive shaft 10, for example, the output of the motor 60 may be directly coupled to the end of the drive shaft 10.
  • Connected may also mean that the motor 60 is indirectly coupled to the drive shaft 10.
  • the motor 60 may be directly coupled to the intermediate drive assembly and directly coupled to the drive shaft 10 via the intermediate drive assembly.
  • the motor 60 can drive the drive shaft 10 to rotate, i.e., the motor 60 can drive the drive shaft 10 to rotate about its central axis.
  • the ram 200 can be jacketed on the outer wall of the drive shaft 10, and the ram 200 can be coupled with the drive shaft 10, and the drive shaft 10 can further rotate the ram 200 about the axis of the drive shaft 10.
  • connection as used herein may mean that the ram 200 is directly connected to the transmission shaft 10, or that the ram 200 is indirectly connected to the transmission shaft 10.
  • the hand tool 1 further includes a tool spindle 30.
  • One end of the tool spindle 30 is coupled to the drive shaft 10, the other end is used to connect the tool head, and the tool spindle 30 is movable relative to the drive shaft 10, and the tool spindle 30 is movably coupled to the drive shaft 10, for example, the tool spindle 30 is movable relative to the drive shaft 10 in the axial direction of the drive shaft 10 and is non-rotatably coupled, that is, the tool spindle 30 is driven by the drive shaft 10. Turn. It should be noted that, as shown in FIG.
  • the ram 200 in the embodiment may be sleeved on the outside of the tool spindle 30 or partially sleeved on the outside of the tool spindle 30 , and a part of the ram 200 may be sleeved on the outside of the transmission shaft 10 .
  • the hammer impact mechanism 20 further includes a guide 210 disposed outside the ram 200, and an intermittent impact assembly 230.
  • the intermittent impact assembly 230 directs the ram 200 to move linearly relative to the guide 210 in a predetermined path and strike the tool spindle 30 in at least one operating state.
  • the hammer impact mechanism 20 includes the ram 200, the guide 210, and the intermittent impact assembly 230, and the guide 210 is sheathed to the outer peripheral wall of the ram 200.
  • the weight of the hammer 200 is greater than or equal to 10% of the sum of the weights of the chuck 50 and the tool spindle 30, in order to make the tool The mass is not too heavy, and at the same time the structure of the complete machine is compact.
  • the weight of the ram 200 is less than or equal to 60% of the sum of the weights of the collet 50 and the tool spindle 30. More preferably, the weight of the ram 200 is less than or equal to 35% of the sum of the weights of the collet 50 and the tool spindle 30.
  • the tool spindle 30 is fixedly coupled to the collet 50 by means of a screw connection.
  • the tool spindle 30 is provided with an external thread 300 near the end of the collet 50, and the collet is provided.
  • the screw 50 is internally provided with a threaded hole 500 that is coupled to the external thread 300.
  • the tool spindle 30 and the collet 50 are coupled to the threaded hole 500 by the external thread 300.
  • the motor 60 drives the tool spindle 30 to rotate in the first direction (forward direction) or in the second direction (reverse direction) opposite to the first direction, in order to prevent the tool spindle 30 and the chuck 50 from being
  • the threaded connection is disengaged during operation, and a reverse screw 90 is further disposed between the collet 50 and the tool spindle 30.
  • the "reverse screw 90" means the thread direction on the screw and the thread of the external thread 300 described above. The opposite direction.
  • the hammering force of the hammer 200 against the tool head needs to be transmitted to the tool head via the reverse screw 90, that is, the hammer 200 transmits the hammering force to the tool spindle 30, and then passes through the tool spindle 30. It is transmitted to the counter-screw 90, and finally the hammer force is transmitted to the tool head by the counter-screw 90, and thus the hammering force transmitted to the tool head by the ram 200 is largely lost.
  • the present invention also provides another way of connecting the tool spindle 30 to the collet 50.
  • this type of connection is eliminated compared to the above-described connection between the tool spindle 30 and the collet 50.
  • the reverse screw 90 prevents the tool spindle 30 from being disengaged from the tool head during operation by applying an adhesive between the external thread 300 and the threaded hole 500.
  • the front end of the tool spindle 30 has a projection (not shown) ) for abutting the tool head so that the impact can be transmitted directly from the tool spindle 30 to the tool head, reducing energy loss during impact.
  • the intermittent impact assembly 230 can control the movement path of the ram 200, and the movement path can both rotate the ram 200 in the circumferential direction of the transmission shaft 10, and can cause the ram 200 to follow the transmission.
  • the axis 10 is moved in the axial direction so that the ram 200 can strike the tool spindle 30, thereby completing the movement of the tool spindle 30 relative to the drive shaft 10.
  • the hand tool 1 of the embodiment of the present invention by providing the guiding member 210 and the intermittent impact assembly 230, the intermittent impact assembly 230, the tamper 200 and the guiding member 210 can be used to guide the ram 200 for linear motion and collide.
  • the hammer 200 can also strike the tool spindle 30 so that movement of the tool spindle 30 in the axial direction can be achieved such that when the tool spindle 30 is drilled on an environmental component such as a wall or panel, the tool spindle 30 impacts the environmental components. Therefore, the drilling efficiency of the hand tool 1 can be improved, and the hand tool 1 of the embodiment of the invention has a compact structure and a simple structure, and can be conveniently carried.
  • the intermittent impact assembly 230 includes an energy storage mechanism 231 that abuts the ram 200 and is disposed on the guide 210 and collides with A conversion member 232 and a curved guide portion 233 between the hammers 200.
  • the intermittent impact assembly 230 further includes an energy storage mechanism 231.
  • the conversion member 232 and the curved surface guiding portion 233 are both located between the guide 210 and the ram 200, and one end of the energy storage mechanism 231 abuts against the ram 200.
  • the specific shape of the curved surface guiding portion 233 can be configured to guide the movement trajectory of the conversion member 232, the conversion member 232 can be interlocked with the ram 200, and the ram 200 can be along the curved guiding portion under the action of the conversion member 232. Track motion of 233.
  • the transmission shaft 10 may be provided with a baffle 100.
  • the baffle 100 is sheathed on the outer peripheral wall of the propeller shaft 10.
  • the accumulator mechanism 231 is located at the ram 200 and the baffle 100. Between the one end of the accumulator mechanism 231 away from the ram 200 can be engaged with the baffle 100.
  • the ram 200 and the shutter 100 can compress the energy storage mechanism 231. Thereby, the energy storage mechanism 231 can form a urging force for the ram 200.
  • other structures may be adopted for the axially defining manner of the energy storage mechanism 231, and details are not described herein again.
  • the curved surface guiding portion 233 may be formed in an annular shape, and the curved surface guiding portion 233 may be circumferentially wound in the circumferential direction of the transmission shaft 10, specifically, the curved surface guiding portion 233.
  • a climbing section 233a and a falling section 233b may be included, one end of the falling section 233b is connected to one end of the climbing section 233a, and the other end of the falling section 233b is extended toward the other end of the climbing section 233a.
  • the climbing section 233a may be in a spiral shape
  • the falling section 233b may be in a straight line shape
  • the falling section 233b may extend in the axial direction of the transmission shaft 10.
  • the climbing 233a has a climbing height in the axial direction of more than 3 mm and less than or equal to 15 mm, preferably, climbing The height is greater than or equal to 4 mm and less than or equal to 8 mm, and preferably, the climbing height is 5 mm.
  • the "climbing height” refers to the axial distance between the two ends of the climbing section 233a in the axial direction of the transmission shaft 10.
  • the switching member 232 When the switching member 232 is engaged with the climbing portion 233a, the switching member 232 rolls from one end of the climbing portion 233a toward the other end of the climbing portion 233a, and the ram 200 moves toward the shutter 100, and the hammer 200 and the shutter 100 can be compressed.
  • the energy storage mechanism 231 when the conversion member 232 is located at the other end of the climbing section 233a and rolling toward the falling section 233b, the energy storage mechanism 231 can push the ram 200 from the falling section 233b toward the end of the shutter 100 toward the falling section 233b to approach the tool.
  • the other end of the head is dropped, that is, the ram 200 is quickly dropped away from the baffle 100 and in the direction of the tool head, and a portion of the ram 200 approaches and strikes a portion of the tool spindle 30 located outside the drive shaft 10, thereby causing the tool spindle 30 to be opposed
  • the drive shaft 10 is moved in the axial direction of the drive shaft 10, and the ram 200 forms a hammering of the tool spindle 30 and the tool head.
  • the end surface of the ram 200 adjacent to the energy storage mechanism 231 may be provided with a mounting groove 203, and the end of the energy storage mechanism 231 may be located in the mounting groove 203, and the end of the energy storage mechanism 231 The portion may abut against the bottom wall of the mounting groove 203. Thereby, the assembly stability of the energy storage mechanism 231 and the ram 200 can be improved.
  • the curved guide portion 233 may include a plurality of segments, each segment including a climbing segment 233a and a falling segment 233b.
  • the conversion member 232 may be plural, and the plurality of conversion members 232 may be spaced apart in the circumferential direction of the ram 200.
  • the outer diameter of the middle ram 200 is between 15 mm and 50 mm, preferably, the outer diameter of the ram 200 is between 20 mm and 40 mm, and the climbing height is greater than 3 mm and less than Equal to 15 mm, preferably, the climbing height is greater than or equal to 4 mm and less than or equal to 8 mm, and more preferably, the climbing height is 5 mm.
  • the number of segments is 2 to 7, and particularly advantageously, the number of segments is 3-4. In this embodiment, the number of segments of the climbing segment 233a is preferably 3
  • the conversion member 232 and the curved surface guiding portion 233 are located between the ram 200 and the guiding member 210. Specifically, the conversion member 232 is located between the guiding member 210 and the ram 200, and the curved surface is guided. The portion 233 is located at the other of the guide member 210 and the ram 200. As shown in FIGS. 16-18, in other examples of the present invention, the conversion member 232 may be located on the guide member 210, and the curved guide portion 233 is located on the ram 200.
  • the inner peripheral wall of the guiding member 210 is provided with a receiving groove 211, and a part of the switching member 232 may be located in the receiving groove 211.
  • the outer peripheral wall of the ram 200 may be provided with a curved guiding portion 233, and another part of the converting member 232 may be The curved surface guiding portion 233 is fitted.
  • the conversion member 232 may be located on the guide member 210, and the curved guide portion 233 is located on the ram 200.
  • the inner peripheral wall of the guiding member 210 is provided with a receiving groove 211, and a part of the switching member 232 may be located in the receiving groove 211.
  • the outer peripheral wall of the ram 200 may be provided with a curved guiding portion 233, and another part of the converting member 232 may be The curved surface guiding portion 233 is fitted.
  • the assembly relationship between the conversion member 232 and the curved surface guiding portion 233 and the ram 200 and the guide member 210 can be realized, so that the cooperation relationship between the conversion member 232 and the curved surface guiding portion 233 and the conversion member 232 and the curved surface guiding portion 233 can be utilized.
  • the relative movement between the rams 200 relative to the guide 210 can be achieved, and the ram 200 can be moved relative to the drive shaft 10 in the axial direction of the drive shaft 10.
  • the trajectory of the movement of the conversion member 232 at the curved surface guiding portion 233 is the preset path of the ram 200.
  • the ram 200 rotates, the guide member 210 is fixed, and the rotation of the ram 200 and the curved guide portion 233 relative to the guide member 210 causes the ram 200 to move in the axial direction, thereby being under the action of the energy storage mechanism 231.
  • Impact motion is applied to the tool spindle 30.
  • the conversion member 232 provided on the inner circumferential surface of the guide member 210 does not move in position, and may rotate in the accommodation groove 211, but no relative positional movement occurs.
  • the conversion member 232 may be provided as a steel ball, as shown in FIGS. 11-12, preferably, in order to ensure the strength of the steel ball, steel
  • the diameter of the ball is greater than 4 mm and less than or equal to 10 mm, and more preferably, the diameter of the steel ball is greater than or equal to 4 mm and less than or equal to 6 mm, and the diameter of the steel ball in this embodiment is 5 mm.
  • the curved surface guiding portion 233 may be provided as a cam surface or a cam groove.
  • the cam surface or the cam groove can define the movable path of the steel ball, and the steel ball can move in the cam surface or the cam groove, and the steel ball has a smooth outer surface, which can not only reduce the conversion member 232 and the curved surface guide portion.
  • the relative motion friction between the 233 improves the smoothness of the movement of the conversion member 232 in the curved surface guiding portion 233, and the steel ball has high structural strength and good wear resistance, thereby ensuring the performance of the intermittent impact assembly 230.
  • the “cam” mentioned herein may mean that the curved guide portion 233 protrudes from the inner peripheral wall of the guide member 210 or the curved guide portion 233 protrudes from the outer peripheral wall of the ram 200.
  • the steel ball and the curved surface guiding portion 233 may be point or line contact. It can be understood that, during the movement of the steel ball in the curved surface guiding portion 233, the steel ball is always in contact with the curved surface guiding portion 233 as a point or line contact. It is advantageous to reduce the friction between the steel ball and the curved surface guiding portion 233.
  • the radius of curvature of the cam surface may be substantially the same as or slightly larger than the radius of the steel ball, thereby improving the fit of the steel ball to the cam surface, thereby improving the assembly stability, wear resistance and life of the steel ball and the cam surface.
  • the energy storage mechanism 231 may be provided as an elastic member.
  • the energy storage mechanism 231 may be a spring or an elastic rubber member, thereby simplifying The installation and assembly of the energy storage mechanism 231 can also reduce the manufacturing cost of the energy storage mechanism 231.
  • the hammer impact mechanism 20 further has a detachable clutch mechanism 220 that is configured for transmission. Rotational motion between the drive shaft 10 and the ram 200. It can be understood that the clutch mechanism 220 can cooperate with the ram 200, and the clutch mechanism 220 can also be disengaged from the ram 200. When the clutch mechanism 220 is engaged with the ram 200, the rotational motion of the transmission shaft 10 can be transmitted through the clutch mechanism 220.
  • the ram 200 is driven to drive the ram 200 to rotate; when the clutch mechanism 220 and the ram 200 are disengaged, that is, the cooperation relationship between the clutch mechanism 220 and the ram 200 is released, the transmission shaft 10 can be rotated relative to the ram 200.
  • the ram 200 is stationary relative to the guide 210. Thereby, the movement of the ram 200 can be controlled by the clutch mechanism 220, thereby controlling whether the ram 200 hits the tool spindle 30, and thus the operation mode of the tool spindle 30 can be controlled.
  • the clutch mechanism 220 can be configured to be closed by a force transmitted via the tool spindle 30, that is, when the tool head abuts in the working condition (axial load), the clutch mechanism 220 can automatically close, achieve impact, and hold The tool 1 is in an impact state.
  • a force transmitted via the tool spindle 30 that is, when the tool head abuts in the working condition (axial load)
  • the clutch mechanism 220 can automatically close, achieve impact, and hold The tool 1 is in an impact state.
  • the tool spindle 30 can apply an external force to the clutch mechanism 220 to change the relationship between the clutch mechanism 220 and the ram 200.
  • the clutch mechanism 220 is operatively switchable between a closed state and a disengaged state, and when the clutch mechanism 220 is in the closed state, the striker 200 is driven to rotate by the drive shaft 10; when the clutch mechanism 220 is in the disengaged state, The striker 200 cannot be driven by the drive shaft 10.
  • the tool spindle 30 can control the working state of the clutch mechanism 220, so that the clutch mechanism 220 can be engaged with the ram 200 or disengaged from the ram 200, and the clutch mechanism 220 can be under the action of the tool spindle 30. Switch between states. When the clutch mechanism 220 is engaged with the ram 200, the drive shaft 10 can drive the ram 200 to rotate.
  • the clutch mechanism 220 and the ram 200 When the clutch mechanism 220 and the ram 200 are disengaged, the ram 200 cannot be driven by the drive shaft 10. Thereby, the movement of the ram 200 can be controlled by the clutch mechanism 220, so that the hand tool 1 can automatically realize the impact function or enter the impact state when the load is working.
  • the clutch mechanism 220 includes a clutch member 221 disposed on one of the transmission shaft 10 and the ram 200, and is disposed on The accommodating portion 201 of the other of the transmission shaft 10 and the ram 200, when the clutch mechanism 220 is in the engaged state, the clutch member 221 is engaged with the shape of the accommodating portion 201, and when the clutch mechanism 220 is disengaged, the clutch member The 221 is separated from the accommodating portion 201.
  • the clutch mechanism 220 includes the clutch member 221 and the accommodating portion 201, one of the transmission shaft 10 and the ram 200 is provided with the clutch member 221, and the other is provided with the accommodating portion 201.
  • the clutch mechanism 220 is in the engaged state, the clutch member 221 is engaged with the accommodating portion 201, and when the clutch mechanism 220 is in the disengaged state, the clutch member 221 is separated from the accommodating portion 201. Thereby, the working state of the clutch mechanism 220 can be switched by the assembly relationship of the clutch member 221 and the accommodating portion 201.
  • the clutch member 221 may be provided in a spherical shape or a column shape, and the receiving portion 201 may be provided as a groove body 201a. Both the spherical or columnar shape have a smooth outer surface, and the smooth outer surface has less friction during the movement, thereby facilitating the state switching of the clutch member 221.
  • Providing the accommodating portion 201 as the trough body 201a is not only convenient to set but also facilitates engagement with the clutch member 221.
  • a part of the inner peripheral wall of the ram 200 is recessed toward the radially outer side of the ram 200 to form the accommodating portion 201.
  • the bottom wall of the groove body 201a may be formed as a curved surface, and the curved surface may be recessed toward the radially outer side of the ram 200.
  • the groove body 201a can wrap the portion separating member 221, so that the cooperation stability of the clutch member 221 and the groove body 201a can be improved.
  • the tool spindle 30 is axially movable relative to the drive shaft 10 but is non-rotatably coupled.
  • the tool spindle 30 and the drive shaft 10 are relatively stationary or rotate together when rotating.
  • the tool spindle 30 is relative to the drive shaft 10 Movable.
  • the transmission shaft 10 can drive the tool spindle 30 to rotate in the circumferential direction of the transmission shaft 10, and the tool spindle 30 can also complete the sliding in the axial direction of the transmission shaft 10.
  • the tool spindle 30 is movable from a first position to a second position via an axial force, and the ram 200 can be driven to rotate by the drive shaft 10 when the tool spindle 30 is in the second position Moving relative to the guide member 210 in a predetermined path, thereby striking the tool spindle 30 along an axis of the tool spindle in at least one operating state; when the tool spindle 30 is in the first position, the drive shaft 10 cannot drive the ram 200 to rotate.
  • the tool spindle 30 includes a connecting end connected to the drive shaft 10 and an output end connected to the tool head.
  • the side of the drive shaft 10 near the connecting end is provided with an axially open cavity 120, and the cavity 120 can be along the drive shaft 10.
  • the connecting end of the tool spindle 30 extends from the opening into the cavity 120.
  • the inner wall of the cavity 120 and the outer wall of the connecting end of the tool spindle 30 are engaged by the axially extending splines 370 so that the tool spindle 30 can be opposed
  • the drive shaft 10 moves axially and is rotatable with the drive shaft 10.
  • the outer wall of the tool spindle 30 and the inner wall of the cavity 120 are provided with the ribs 340, and the adjacent ribs 340 on the tool spindle 30 form a radially concave groove 350 to
  • the inner wall of the cavity 120 can be mated with the recess 350.
  • a radial hole 110 is defined in the side wall of the cavity 120, and the radial hole 110 penetrates the side wall of the cavity 120 in the radial direction of the transmission shaft 10.
  • the clutch member 221 is located in the radial hole 110 and is movable in the radial hole 110.
  • the inner peripheral wall of the hammer 200 may be provided with the above-mentioned receiving portion 201.
  • the groove 350 no longer corresponds to the position of the radial hole 110 described above, that is, there is no space for the clutch member 221 to be accommodated at the position corresponding to the radial hole on the tool spindle 30, and the tool spindle 30 is squeezed during the movement.
  • the clutch member 221 moves the clutch member 221 along the radial hole 110 toward the accommodating portion 221 of the ram, so that a part of the clutch member is located in the radial hole 110 while another portion is located in the accommodating portion 201, and the ram 200 rotates. Under the action of the clutch member 221, it can rotate together with the transmission shaft 10.
  • the cavity 120 may be located at the connection end of the tool spindle 30, and one end of the transmission shaft 10 connected to the tool spindle 30 extends into the cavity 120. The method will be described in detail later in this specification.
  • the tool spindle 30 is provided with an impact receiving portion 400 that mates with the ram 200. It can be understood that the tool spindle 30 can be provided with an impact receiving portion 400, and the ram 200 can strike the impact receiving portion 400, whereby the ram 200 can drive the tool spindle 30 by impacting the impact receiving portion 400, thereby making it possible to The tool spindle 30 drives the tool head to move relative to the drive shaft 10 in the axial direction of the drive shaft 10.
  • the impact receiving portion 400 may be formed in an annular shape, the impact receiving portion 400 is fixed to the outer peripheral wall of the tool spindle 30, and the impact receiving portion 400 is located outside the transmission shaft 10, and the impact receiving portion 400 and the tool spindle are 30 is connected, for example, the impact receiving portion 400 can be engaged with the tool spindle 30, and the impact receiving portion 400 can also be welded to the tool spindle 30.
  • the contact area between the impact receiving portion 400 and the ram 200 can be enlarged, so that the stability of the impact force applied by the ram 200 to the impact receiving portion 400 can be improved.
  • a hand tool 1 As shown in FIGS. 1 to 30, a hand tool 1 according to an embodiment of the present invention includes a housing 80, a motor 60, a drive shaft 10, a tool spindle 30, and a hammer impact mechanism 20.
  • the drive shaft 10 can be driven to rotate by a motor 60 that is rotatable about its axis.
  • the tool spindle 30 is used to connect the tool head, and the tool spindle 30 can be driven to rotate by the drive shaft 10.
  • the hammer impact mechanism 20 has a ram 200 that is sleeved on the outside of at least one of the drive shaft 10 and the tool spindle 30 and that can be driven to rotate by the drive shaft 10.
  • the ram 200 may be jacketed on the transmission shaft 10, or, as shown in FIG. 27, the ram 200 may be jacketed.
  • the tool spindle 30 can also be a ram 200 that is both over the drive shaft 10 and the tool spindle 30.
  • the drive shaft 10 can directly or indirectly drive the ram 200 to rotate.
  • the hammer impact mechanism 20 further includes a guide member 210 that is sleeved on the outer side of the ram 200 .
  • the tool spindle 30 can be switched from the first position to the second position via the action of an axial force. In other words, there is an external force acting in the direction of the axis of the tool spindle 30 acting on the tool spindle 30, so that the tool spindle 30 can be made The first position is switched to the second position.
  • the ram 200 can be driven to rotate by the drive shaft 10 and can be moved relative to the guide 210 in a predetermined path to impact the tool spindle 30 along the axis of the tool spindle 30 in at least one operating state.
  • the drive shaft 10 cannot drive the ram 200 to rotate.
  • the hand tool 1 of the embodiment of the present invention by applying a force in the axial direction of the tool spindle 30, the position of the tool spindle 30 can be switched, and thus the relationship between the hammer 200 and the transmission shaft 10 can be controlled, and Further, the ram 200 is guided by the intermittent impact assembly 230 for linear motion, and the ram 200 can also strike the tool spindle 30, so that the movement of the tool spindle 30 in the axial direction can be achieved, so that the tool spindle 30 is in an environmental component such as a wall or When the plate is drilled, the tool spindle 30 forms an impact force on the environment component, so that the drilling efficiency of the hand tool 1 can be improved. Moreover, the hand tool 1 of the embodiment of the present invention has a compact structure and a simple structure, and is convenient to carry.
  • the two ends of the tool spindle 30 are respectively a connection end 380 and an output end 390
  • the connection end 380 is coupled to the drive shaft 10
  • the output end 390 is coupled to the tool head.
  • the tool spindle 30 When the tool spindle 30 is subjected to a force in the direction from the connection end 380 of the tool spindle 30 to the output end 390, the tool spindle 30 is switched to a first position that is mated with respect to the drive shaft 10. Thereby, the positional state of the tool spindle 30 can be switched by the action direction of the external force applied to the tool spindle 30, and the operating state of the hand tool 1 can be switched.
  • the hand tool 1 further includes a mode adjustment mechanism 40, the mode adjustment mechanism 40 being operatively Switching between the first mode state and the second mode state, in the first mode state, the tool spindle 30 is switchable relative to the drive shaft 10 between the first position and the second position, that is, the mode adjustment mechanism 40 is in the In a mode state, the hand tool 1 can generate an axial impact under the action of an axial load, hereinafter referred to as the "impact mode"; in the second mode state, the tool spindle 30 abuts the mode adjustment mechanism 40 axially.
  • the impact mode an axial load
  • non-impact mode In order to restrict the tool spindle 30 from being switched from the first position to the second position, that is, when the mode adjustment mechanism 40 is in the second mode state, the hand tool 1 has no impact, regardless of whether the tool spindle 30 is subjected to an axial load,
  • the mode is referred to as "non-impact mode”.
  • the hand tool 1 further includes a mode adjusting mechanism 40, and the mode adjusting mechanism 40 is operatively in the first mode state and The second mode transitions between states.
  • the mode adjusting mechanism 40 is in the first mode state, the guiding member 210 is fixed to the housing 80, that is, the guiding member 210 is stationary with respect to the housing 80, and the ram 200 can be moved along the preset path along the guiding member 210 to rotate the tool when rotating.
  • the main shaft 30 when the mode adjusting mechanism 40 is in the second mode state, the guiding member 210 is rotatably disposed on the housing 80, that is, the guiding member 210 is movable relative to the housing 80, and the ram 200 has no impact on the tool spindle 30.
  • the operating state of the control guide 210 can be controlled by controlling the state of the mode adjusting mechanism 40, so that the cooperation relationship between the ram 200 and the guide 210 can be controlled, and the working state of the ram 200 can be controlled to realize Switching of the working state of the hand tool 1.
  • the mode adjusting mechanism 40 includes a first rib 212 disposed on the guiding member 210, and an impact switching member provided with the second rib 431.
  • the member is axially movable but non-rotatably fixed within the housing 80 of the hand tool 1, in particular, the impact switching member is an impact switching ring 430, and the impact switching ring 430 is movably jacketed to the ram 200.
  • the impact switching ring 430 is sleeved on the ram 200, and the impact switching ring 430 and the ram 200 are relatively movable.
  • the impact switching ring 430 is provided with a second rib 431, and the guiding member 210 is provided with a first tooth.
  • the pattern 212, the first rib 212 and the second rib 431 can be coupled to each other, so that the guiding member 210 can be connected to the impact switching ring 430.
  • the impact switching ring 430 can define the movement of the guiding member 210, the guiding member.
  • the 210 is relatively stationary with the impact switching ring 430, and the ram 200 is linearly movable relative to the guide 210 in a predetermined path and strikes the tool spindle 30 in at least one operating state.
  • the guide 210 is movable relative to the impact switching ring 430, and the guide 210 is in the intermittent impact assembly.
  • the hammer 200 can be rotated together with the ram 200, and the ram 200 and the guiding member 210 are relatively stationary.
  • the positional relationship and the assembly relationship of the guide 210 and the impact switching ring 430 can be adjusted by adjusting the cooperation relationship between the first rib 212 and the second rib 431, so that the movement state of the guide 210 can be controlled, and then The movement state of the tool spindle 30 is increased to control the operation mode of the hand tool 1.
  • the mode adjusting mechanism 40 further includes a buffering member 440.
  • One end of the cushioning member 440 abuts against the impact switching ring 430 to constantly push the impact switching ring 430 toward the guiding member 210.
  • the cushioning member 440 can often push the impact switching ring 430 close to the guiding member 210, so that the first rib 212 can be engaged with the second rib 431.
  • the mode adjusting mechanism 40 further includes a mode switching button 450.
  • the mode switching button 450 is rotatably sleeved on the impact switching ring 430, and the mode switching button 450 is rotatable relative to the impact switching ring 430.
  • the inner peripheral wall of the mode switching button 450 is provided with a guiding block 451.
  • the outer peripheral wall of the impact switching ring 430 is provided with a mating block 432 adapted to the guiding block 451, and the rotation mode switching button 450, wherein when the guiding block 451 is When the engaging block 432 is axially abutted, the guiding block 451 pushes the impact switching ring 430 to compress the buffering member 440 to move away from the guiding member 210, and the first rib 212 is spaced apart from the second rib 431; when the guiding block 451 When the mating block 432 is offset, the impact switching ring 430 moves in the direction of the guide member 210 by the cushioning member 440, and the first serration 212 meshes with the second serration 431.
  • the positional relationship between the mode switching button 450 and the impact switching ring 430 can be switched by rotating the mode switching button 450 or the impact switching ring 430 to change the cooperation state between the guiding block 451 and the mating block 432. .
  • the cooperation relationship between the first rib 212 and the second rib 431 can be controlled by switching the cooperation relationship between the guiding block 451 and the mating block 432.
  • the guiding block 451 has a guiding slope 451a to guide the fitting block 432. Thereby, the cooperation relationship between the guiding block 451 and the fitting block 432 can be conveniently switched.
  • the mode adjustment mechanism 40 can also adopt other configurations. Specifically, referring to FIGS. 2-5, 9, and 13, the mode adjustment mechanism 40 includes a pressure limiting ring 410 and a mode adjustment knob 420. .
  • the pressure limiting ring 410 is sleeved on the transmission shaft 10, specifically sleeved on the impact receiving portion 400, and the pressure limiting ring 410 is rotatable relative to the transmission shaft 10 but is not axially movable, and the mode adjusting button 420 is rotatably sleeved. Stop ring 410.
  • the pressure limiting ring 410 is provided with an abutting portion 411.
  • the inner peripheral wall of the mode adjusting knob 420 is provided with a passage 422 adapted to pass the abutting portion 411, and the passage 422 extends in the axial direction of the transmission shaft 10.
  • the abutting portion 411 and the mode adjusting button 420 are stopped; when the mode adjusting mechanism 40 is in the second mode state, the abutting portion 411 corresponds to the position of the channel 422, the tool The spindle 30 is capable of driving the axial movement of the pressure lock ring along the tool spindle.
  • the adjustment of the movement state of the ram 200 can be achieved by adjusting the relative positional relationship between the abutting portion 411 of the pressure limiting ring 410 and the mode adjusting knob 420, so that the operating mode of the tool spindle 30 can be adjusted. Specifically, as shown in FIG. 3 to FIG.
  • the mode adjusting button 420 further includes a flange 421 disposed on the inner peripheral wall of the mode adjusting button 420.
  • the flange 421 is annular and extends in the circumferential direction of the pressure limiting ring 410.
  • the flange 421 is penetrated in the axial direction of the check ring 410.
  • the flange 421 can define a passage 422 that can also withstand the abutment portion 411.
  • the abutment portion 411 includes a fixed segment 411a, a connecting segment 411b, and a mating segment 411c.
  • the fixing section 411a extends from the pressure limiting ring 410, one end of the connecting section 411b is connected to the fixing section 411a, and one end of the fitting section 411c is connected to the other end of the connecting section 411b, and the fitting section 411c is adapted to pass through the passage 422, the fixing section 411a and the connection.
  • the segments 411b are spaced apart in the axial direction of the check ring 410. Further, the portion where the connecting portion 411b is connected to the fixed portion 411a smoothly transitions; or the portion where the connecting portion 411b is connected with the engaging portion 411c smoothly transitions.
  • the outer peripheral wall of the impact receiving portion 400 has a stepped surface 404, and the check ring 410 and the stepped surface 404 are stopped.
  • the stepped surface 404 can define the movement of the check ring 410, avoiding the check ring 410 from the impact receiving portion 400.
  • one end of the transmission shaft 10 connected to the connection end 380 is a transmission end 130, and one of the connection end 380 and the transmission end 130 is provided with an axial hole 360.
  • One end projects into the axial bore 360.
  • the end face of the drive end 130 of the drive shaft 10 may be provided with an axial bore 360 extending along the axial direction of the drive shaft 10, the axial bore 360 being open toward the connection end 380 of the tool spindle 30, the tool spindle 30
  • the end of the connecting end 380 can extend into the axial bore 360.
  • the connecting end 380 of the tool spindle 30 may be provided with an axial hole 360 extending along the axial direction of the tool spindle 30, and the axial hole 360 is open toward the driving end 130 of the transmission shaft 10, the transmission shaft 10 The end of the drive end 130 can extend into the axial bore 360.
  • a connection manner for providing an opening on the connecting end of the tool spindle 30 to facilitate the insertion of the transmission shaft 10 has been described in the above-mentioned Embodiment 1, and will not be described herein. The connection manner in which the opening is provided on the transmission end face of the drive shaft 10 will be described in detail below.
  • the inner wall of the axial bore 360 and the outer wall of the other end are provided with splines 370 for effecting torque transfer between the drive shaft 10 and the tool spindle 30.
  • the connection stability between the drive shaft 10 and the tool spindle 30 can be improved, and not only the rotation of the tool spindle 30 and the drive shaft 10 in the circumferential direction but also between the tool spindle 30 and the drive shaft 10 can be Relative movement in the direction of the axis.
  • a radial groove may be formed between the splines 370 extending into the other end portion of the axial hole 360, and the outer wall of the axial hole 360 is provided.
  • the radial hole 110 when the tool spindle 30 is in the first position, the radial hole 110 corresponds to the radial groove position, the steel ball can at least partially fall into the radial groove and be disengaged from the ram;
  • the radial hole 110 no longer corresponds to the radial groove, and the steel ball moves along the radial hole 110.
  • the hammer impact mechanism 20 further includes an intermittent impact assembly 230, in accordance with some embodiments of the present invention.
  • the intermittent impact assembly 230 forces the ram 200 to move linearly relative to the guide 210 in a predetermined path and strike the tool spindle 30 in at least one operating state. It will be appreciated that the intermittent impact assembly 230 can cooperate with the ram 200 and the intermittent impact assembly 230 can also cooperate with the guide 210.
  • the intermittent impact assembly 230 can change the movement path of the ram 200, and the movement path can both rotate the ram 200 in the circumferential direction of the transmission shaft 10, and can also make the ram
  • the movement of 200 in the axial direction of the drive shaft 10 allows the ram 200 to strike the tool spindle 30, thereby completing the sliding of the tool spindle 30 relative to the drive shaft 10.
  • the intermittent impact assembly 230 includes an energy storage mechanism 231 that abuts the ram 200 and is disposed on the guide 210 and collides with A conversion member 232 and a curved guide portion 233 between the hammers 200. It can be understood that the intermittent impact assembly 230 includes an energy storage mechanism 231, a conversion member 232, and a curved surface guiding portion 233. The conversion member 232 and the curved surface guiding portion 233 are both located between the guiding member 210 and the ram 200, and one end of the energy storage mechanism 231 Abuts the ram 200.
  • the specific shape of the curved surface guiding portion 233 can be configured to guide the movement trajectory of the conversion member 232, and the conversion member 232 can be interlocked with the ram 200, and the ram 200 can drive the conversion member 232 along the circumference of the transmission shaft 10. Rotating in the direction, the conversion member 232 can move the ram 200 along the trajectory of the curved guide portion 233.
  • the transmission shaft 10 may be provided with a baffle 100.
  • the baffle 100 is sheathed on the outer peripheral wall of the propeller shaft 10.
  • the accumulator mechanism 231 is located at the ram 200 and the baffle 100. Between the one end of the accumulator mechanism 231 away from the ram 200 can be engaged with the baffle 100.
  • the ram 200 and the shutter 100 can compress the energy storage mechanism 231. Thereby, the energy storage mechanism 231 can form a urging force for the ram 200.
  • the curved surface guiding portion 233 may be formed in a ring shape, the curved surface guiding portion 233 may be circumferentially wound in the circumferential direction of the transmission shaft 10, and the curved surface guiding portion 233 may include a climbing The slope section 233a and the drop section 233b, one end of the drop section 233b is connected to one end of the climbing section 233a, and the other end of the falling section 233b extends toward the other end of the climbing section 233a.
  • the climbing section 233a may be in a spiral shape.
  • the falling section 233b may be in a straight line shape, and the falling section 233b extends in the axial direction of the transmission shaft 10.
  • the climbing 233a has a climbing height in the axial direction of more than 3 mm and less than or equal to 20 mm, preferably, the climbing height. It is between 4 mm and 15 mm, preferably, the climbing height is 10 mm.
  • the switching member 232 When the switching member 232 is engaged with the climbing portion 233a, the switching member 232 rolls from one end of the climbing portion 233a toward the other end of the climbing portion 233a, and the ram 200 moves toward the shutter 100, and the hammer 200 and the shutter 100 can be compressed.
  • the energy storage mechanism 231 when the conversion member 232 is located at the other end of the climbing section 233a and rolling toward the falling section 233b, the energy storage mechanism 231 can push the ram 200 from the falling section 233b toward the end of the shutter 100 toward the falling section 233b to approach the tool.
  • the other end of the head is dropped, that is, the ram 200 is moved away from the shutter 100 and in the direction of the tool head, and a portion of the hammer 200 approaches and strikes a portion of the tool spindle 30 located outside the transmission shaft 10, thereby causing the tool spindle 30 to be opposed to
  • the drive shaft 10 moves in the axial direction of the drive shaft 10, and the ram 200 forms a hammering of the tool spindle 30 and the tool head.
  • the end surface of the ram 200 adjacent to the energy storage mechanism 231 may be provided with a mounting groove 203, and the end of the energy storage mechanism 231 may be located in the mounting groove 203, and the end of the energy storage mechanism 231 The portion may abut against the bottom wall of the mounting groove 203. Thereby, the assembly stability of the energy storage mechanism 231 and the ram 200 can be improved.
  • the curved guide portion 233 may include a plurality of segments, each segment including a climbing segment 233a and a falling segment 233b.
  • the conversion member 232 may be plural, and the plurality of conversion members 232 may be spaced apart in the circumferential direction of the ram 200.
  • the outer diameter of the ram 200 is between 20 mm and 40 mm
  • the slope height is greater than 3 mm and less than or equal to 15 mm
  • the climbing height is greater than or equal to 4 mm and less than or equal to 8 mm, and more preferably, the climbing height is 5 mm.
  • the number of segments is 2 to 7, and particularly advantageously, the number of segments is 3-4.
  • the number of segments of the climbing segment 233a is preferably 3
  • the assembly position and the assembly relationship of the conversion member 232 and the curved surface guiding portion 233 on the ram 200 and the guide member 210 are not particularly limited.
  • the transition member 232 is located in one of the guide member 210 and the ram 200
  • the curved guide portion 233 is located at the other of the guide member 210 and the ram 200.
  • the relative movement between the rams 200 relative to the guide 210 can be achieved, and the ram 200 can be moved relative to the drive shaft 10 in the axial direction of the drive shaft 10.
  • the movement path of the conversion member 232 at the curved surface guiding portion 233 is a preset path of the ram 200.
  • the transition member 232 can be located on the ram 200 and the curved guide 233 is located on the guide 210.
  • the outer peripheral wall of the ram 200 may be provided with an embedding groove 202, and a part of the conversion member 232 may be located in the embedding groove 202, and the guiding member 210
  • a curved guide portion 233 is provided on the inner peripheral wall, and a further portion of the conversion member 232 can be engaged with the curved guide portion 233.
  • the conversion member 232 may be located on the guide member 210, and the curved guide portion 233 is located on the ram 200.
  • the inner peripheral wall of the guiding member 210 is provided with a receiving groove 211, and a part of the switching member 232 may be located in the receiving groove 211.
  • the outer peripheral wall of the ram 200 may be provided with a curved guiding portion 233, and another part of the converting member 232 may be The curved surface guiding portion 233 is fitted.
  • the conversion member 232 may be provided as a steel ball, as shown in FIGS. 11-12, preferably, in order to ensure the strength of the steel ball, steel
  • the diameter of the ball is greater than 4 mm and less than or equal to 10 mm.
  • the diameter of the steel ball is greater than or equal to 4 mm and less than or equal to 6 mm.
  • the diameter of the steel ball is 5 mm.
  • the curved surface guiding portion 233 may be provided as a cam surface or a cam groove.
  • the cam surface or the cam groove can define the movable path of the steel ball, and the steel ball can move in the cam surface or the cam groove, and the steel ball has a smooth outer surface, which can not only reduce the conversion member 232 and the curved surface guide portion.
  • the relative motion friction between the 233 improves the smoothness of the movement of the conversion member 232 in the curved surface guiding portion 233, and the steel ball has high structural strength and good wear resistance, thereby ensuring the performance of the intermittent impact assembly 230.
  • the “cam” mentioned herein may mean that the curved guide portion 233 protrudes from the inner peripheral wall of the guide member 210 or the curved guide portion 233 protrudes from the outer peripheral wall of the ram 200.
  • the steel ball and the curved surface guiding portion 233 may be point or line contact. It can be understood that, during the movement of the steel ball in the curved surface guiding portion 233, the steel ball is always in contact with the curved surface guiding portion 233 as a point or line contact. It is advantageous to reduce the friction between the steel ball and the curved surface guiding portion 233.
  • the radius of curvature of the cam surface may be substantially the same as or slightly larger than the radius of the steel ball, thereby improving the fit of the steel ball to the cam surface, thereby improving the assembly stability, wear resistance and life of the steel ball and the cam surface.
  • the energy storage mechanism 231 may be provided as an elastic member.
  • the energy storage mechanism 231 may be a spring or an elastic rubber member.
  • the installation and assembly of the energy storage mechanism 231 can be simplified, and the manufacturing cost of the energy storage mechanism 231 can also be reduced.
  • the energy storage mechanism 231 may be formed in a ring shape, and the energy storage mechanism 231 may be jacketed on the outer peripheral wall of the transmission shaft 10. Thereby, the assembly of the energy storage mechanism 231 is facilitated, and the urging force of the damper 200 by the uniform energy storage mechanism 231 can be uniform.
  • a hand tool 1 includes a motor 60, a transmission shaft 10, a hammer impact mechanism 20, and a tool spindle 30.
  • the drive shaft 10 is driven to rotate by the motor 60 and rotates about the axis of the drive shaft 10, in other words, the motor 60 drives the drive shaft 10 to rotate, and the drive shaft 10 is wound around the drive shaft 10.
  • the axis rotates.
  • the motor 60 is coupled to the drive shaft 10.
  • the term "connected” as used herein may mean that the motor 60 is directly connected to the drive shaft 10.
  • the output of the motor 60 may be coupled to the drive shaft 10.
  • the ends are directly connected.
  • Connected may also mean that the motor 60 is indirectly connected to the drive shaft 10.
  • the motor 60 may be directly coupled to the intermediate drive assembly and directly coupled to the drive shaft 10 via the intermediate drive assembly.
  • the tool spindle 30 is axially movable relative to the drive shaft 10 but is connected in a rotationally fixed manner. In other words, in the circumferential direction of the drive shaft 10, the tool spindle 30 and the drive shaft 10 are relatively stationary, in the axial direction of the drive shaft 10. Upper, the tool spindle 30 is movable relative to the drive shaft 10.
  • the drive shaft 10 can drive the tool spindle 30 to rotate in the circumferential direction of the drive shaft 10, and the tool spindle 30 can also perform sliding in the axial direction of the drive shaft 10.
  • the hammer impact mechanism 20 has a ram 200 which is sleeved outside the transmission shaft 10 and can be driven to rotate by the transmission shaft 10.
  • the hammer impact mechanism 20 includes the ram 200, and the ram 200 can be jacketed on the outer peripheral wall of the transmission shaft 10.
  • the ram 200 can be coupled with the transmission shaft 10, and the transmission shaft 10 can further drive the ram 200 around the transmission.
  • the axis of the shaft 10 rotates.
  • connection as used herein may mean that the ram 200 is directly connected to the transmission shaft 10, or that the ram 200 is indirectly connected to the transmission shaft 10.
  • the hammer impact mechanism 20 further has a detachable clutch mechanism 220 that is configured for transmission. Rotational motion between the drive shaft 10 and the ram 200. It can be understood that the clutch mechanism 220 can cooperate with the ram 200, and the clutch mechanism 220 can also disengage the transmission shaft 10 from the ram 200. When the clutch mechanism 220 engages the transmission shaft 10 with the ram 200, The rotational movement of the transmission shaft 10 can be transmitted to the ram 200 through the clutch mechanism 220, thereby driving the ram 200 to rotate; when the clutch mechanism 220 disengages the two, the cooperation relationship between the clutch mechanism 220 and the ram 200 is released, and the transmission is cancelled.
  • the shaft 10 rotates relative to the ram 200, and the ram 200 is stationary relative to the guide 210. Thereby, the movement of the ram 200 can be controlled by the clutch mechanism 220, thereby controlling whether the ram 200 hits the tool spindle 30, and thus the operating state of the hand tool 1 can be changed.
  • the clutch mechanism 220 is configured to be closed by a force transmitted via the tool spindle 30. It can be understood that whether there is a mating relationship between the clutch mechanism 220 and the ram 200 can be controlled by the tool spindle 30, and the tool spindle 30 can apply an external force to the clutch mechanism 220 to change the relationship between the clutch mechanism 220 and the ram 200.
  • the clutch mechanism 220 is closed and the hand tool 1 is switched to the impact state. Therefore, when the hand tool 1 is in the working state, when the tool head abuts on the working condition, the hand tool 1 can automatically switch to the impact state, which is hereinafter referred to as the "shock mode".
  • non-impact working mode When the load of the working condition is still in a non-impact working state, the following is referred to as a "non-impact working mode".
  • the hand tool 1 further includes a mode adjusting mechanism 40, which can be shown in FIGS. 2-6, 13-15, and 19-30. Operable between the first mode state and the second mode state, when the mode adjustment mechanism 40 is in the first mode state (ie, as shown in FIGS. 5-6, 9-10, 21-22, and 25) In the position shown), the ram 200 can be driven to rotate by the drive shaft 10 to linearly move in a predetermined path and strike the tool spindle 30 in at least one operating state, in other words, the drive shaft 10 can cooperate with the ram 200.
  • a mode adjusting mechanism 40 Operable between the first mode state and the second mode state, when the mode adjustment mechanism 40 is in the first mode state (ie, as shown in FIGS. 5-6, 9-10, 21-22, and 25) In the position shown), the ram 200 can be driven to rotate by the drive shaft 10 to linearly move in a predetermined path and strike the tool spindle 30 in at least one operating state, in other words, the drive shaft 10 can cooperate with the ram 200
  • the drive shaft 10 can provide power to the ram 200 to move the ram 200 along a predetermined path, and the ram 200 can strike the tool spindle 30 during movement; when the mode adjustment mechanism 40 is in the second mode state (as shown in the figure) 13 - Fig. 15, Fig. 23 - Fig. 24 and Fig. 26), the drive shaft 10 cannot drive the ram 200 to rotate, and the ram 200 has no impact on the tool spindle 30.
  • the hand tool 1 of the embodiment of the present invention by setting the mode adjusting mechanism 40 and changing the cooperation relationship between the transmission shaft 10 and the ram 200 by switching the state of the mode adjusting mechanism 40, it is possible to control whether the ram 200 is facing the tool spindle. 30 has an impact effect, thereby enabling switching between the impact mode and the non-impact mode of the hand tool 1, thereby improving the performance of the hand tool 1, making the structure of the hand tool 1 compact, simple, and diversified, and at the same time convenient to carry.
  • the clutch mechanism 220 includes a clutch member 221 disposed on one of the transmission shaft 10 and the ram 200, and is disposed on The accommodating portion 201 of the other of the transmission shaft 10 and the ram 200, when the clutch mechanism 220 is in the engaged state, the clutch member 221 is engaged with the shape of the accommodating portion 201, and when the clutch mechanism 220 is disengaged, the clutch member The 221 is separated from the accommodating portion 201.
  • the clutch mechanism 220 includes the clutch member 221 and the accommodating portion 201, one of the transmission shaft 10 and the ram 200 is provided with the clutch member 221, and the other is provided with the accommodating portion 201.
  • the clutch mechanism 220 is in the closed state, the clutch member 221 is engaged with the accommodating portion 201, and when the clutch mechanism 220 is in the disengaged state, the clutch member 221 is separated from the accommodating portion 201. Thereby, the working state of the clutch mechanism 220 can be switched by the assembly relationship of the clutch member 221 and the accommodating portion 201.
  • the clutch member 221 may be provided in a spherical shape or a column shape, and the receiving portion 201 may be provided as a groove body 201a. Both the spherical or columnar shape have a smooth outer surface, and the smooth outer surface has less friction during the movement, thereby facilitating the state switching of the clutch member 221.
  • Providing the accommodating portion 201 as the trough body 201a is not only convenient to set but also facilitates engagement with the clutch member 221.
  • a part of the inner peripheral wall of the ram 200 is recessed toward the radially outer side of the ram 200 to form the accommodating portion 201.
  • the bottom wall of the groove body 201a may be formed as a curved surface, and the curved surface may be recessed toward the radially outer side of the ram 200.
  • the groove body 201a can wrap the portion separating member 221, so that the cooperation stability of the clutch member 221 and the groove body 201a can be improved.
  • the tool spindle 30 is axially movable relative to the drive shaft 10 but is non-rotatably coupled.
  • the tool spindle 30 and the drive shaft 10 are relatively stationary or rotate together when rotating.
  • the tool spindle 30 is relative to the drive shaft 10 Movable.
  • the transmission shaft 10 can drive the tool spindle 30 to rotate in the circumferential direction of the transmission shaft 10, and the tool spindle 30 can also complete the sliding in the axial direction of the transmission shaft 10.
  • the tool spindle 30 is switchable between the first position and the second position relative to the drive shaft 10 via an axial force, when the tool spindle 30 is in the second position,
  • the ram 200 can be driven to rotate by the drive shaft 10 and can move relative to the guide 210 in a predetermined path, thereby striking the tool spindle 30 along the axis of the tool spindle in at least one operating state;
  • the drive shaft 10 cannot drive the ram 200 to rotate.
  • the tool spindle 30 includes a connecting end connected to the drive shaft 10, and an output end connected to the tool head.
  • the side of the drive shaft 10 near the connecting end is provided with an axially open cavity 120, and the cavity 120 can be Extending along the axial direction of the drive shaft 10, the connecting end of the tool spindle 30 extends from the opening into the cavity 120.
  • the inner wall of the cavity 120 and the outer wall of the connecting end of the tool spindle 30 are engaged by the axially extending splines 370.
  • the tool spindle 30 is axially movable relative to the drive shaft 10 and is rotatable with the drive shaft 10. Specifically, as shown in FIG.
  • the outer wall of the tool spindle 30 and the inner wall of the cavity 120 are provided with ribs 340, and the adjacent ribs 340 on the tool spindle 30 form a radially recessed groove 350 therebetween.
  • the inner wall of the cavity 120 can be mated with the recess 350.
  • a radial hole 110 is defined in the side wall of the cavity 120, and the radial hole 110 penetrates the side wall of the cavity 120 in the radial direction of the transmission shaft 10.
  • the clutch member 221 is located in the radial hole 110 and is movable in the radial hole 110.
  • the inner peripheral wall of the hammer 200 may be provided with the above-mentioned receiving portion 201. Referring to Figures 13 and 15, when the clutch mechanism 220 is in the disengaged state, that is, when the tool spindle 30 is moved to the second position, the radial hole 110 corresponds to the position of the groove 350 described above, and the clutch member 221 is radially bored.
  • the main shaft 30 presses the clutch member 221 during the movement to move the clutch member 221 along the radial hole 110 toward the accommodating portion 221 of the ram, so that a part of the clutch member 221 is located in the radial hole 110 while another portion Located in the accommodating portion 201, the ram 200 rotates together with the transmission shaft 10 under the action of the clutch member 221.
  • the cavity 120 may also be located at the connection end of the tool spindle 30, and one end of the transmission shaft 10 connected to the tool spindle 30 extends into the cavity 120.
  • the intermittent impact assembly 230 includes an energy storage mechanism 231 that abuts the ram 200 and is disposed on the guide 210 and collides with A conversion member 232 and a curved guide portion 233 between the hammers 200.
  • the intermittent impact assembly 230 further includes an energy storage mechanism 231.
  • the conversion member 232 and the curved surface guiding portion 233 are both located between the guide 210 and the ram 200, and one end of the energy storage mechanism 231 abuts against the ram 200.
  • the specific shape of the curved surface guiding portion 233 can be configured to guide the movement trajectory of the conversion member 232, the conversion member 232 can be interlocked with the ram 200, and the ram 200 can be along the curved guiding portion under the action of the conversion member 232. Track motion of 233.
  • the transmission shaft 10 may be provided with a baffle 100.
  • the baffle 100 is sheathed on the outer peripheral wall of the propeller shaft 10.
  • the accumulator mechanism 231 is located at the ram 200 and the baffle 100. Between the one end of the accumulator mechanism 231 away from the ram 200 can be engaged with the baffle 100.
  • the ram 200 and the shutter 100 can compress the energy storage mechanism 231. Thereby, the energy storage mechanism 231 can form a urging force for the ram 200.
  • other structures may be adopted for the axially defining manner of the energy storage mechanism, and details are not described herein again.
  • the curved surface guiding portion 233 may be formed in an annular shape, and the curved surface guiding portion 233 may be circumferentially wound in the circumferential direction of the transmission shaft 10, specifically, the curved surface guiding portion 233 A climbing section 233a and a falling section 233b may be included, one end of the falling section 233b is connected to one end of the climbing section 233a, and the other end of the falling section 233b is extended toward the other end of the climbing section 233a.
  • the climbing section 233a may be in a spiral shape
  • the falling section 233b may be in a straight line shape
  • the falling section 233b may extend in the axial direction of the transmission shaft 10.
  • the climbing 233a has a climbing height in the axial direction of more than 3 mm and less than or equal to 15 mm, preferably, the climbing height. It is 4 mm or more and 8 mm or less, and preferably, the climbing height is 5 mm.
  • the switching member 232 When the switching member 232 is engaged with the climbing portion 233a, the switching member 232 rolls from one end of the climbing portion 233a toward the other end of the climbing portion 233a, and the ram 200 moves toward the shutter 100, and the hammer 200 and the shutter 100 can be compressed.
  • the energy storage mechanism 231 when the conversion member 232 is located at the other end of the climbing section 233a and rolling toward the falling section 233b, the energy storage mechanism 231 can push the ram 200 from the falling section 233b toward the end of the shutter 100 toward the falling section 233b to approach the tool.
  • the other end of the head is dropped, that is, the ram 200 is quickly dropped away from the baffle 100 and in the direction of the tool head, and a portion of the ram 200 approaches and strikes a portion of the tool spindle 30 located outside the drive shaft 10, thereby causing the tool spindle 30 to be opposed
  • the drive shaft 10 is moved in the axial direction of the drive shaft 10, and the ram 200 forms a hammering of the tool spindle 30 and the tool head.
  • the tool spindle 30 is provided with an impact receiving portion 400 that mates with the ram 200. It can be understood that the tool spindle 30 can be provided with an impact receiving portion 400, and the ram 200 can strike the impact receiving portion 400, whereby the ram 200 can drive the tool spindle 30 by impacting the impact receiving portion 400, thereby making it possible to The tool spindle 30 moves relative to the drive shaft 10 in the axial direction of the drive shaft 10.
  • the end surface of the ram 200 adjacent to the energy storage mechanism 231 may be provided with a mounting groove 203, and the end of the energy storage mechanism 231 may be located in the mounting groove 203, and the end of the energy storage mechanism 231 The portion may abut against the bottom wall of the mounting groove 203. Thereby, the assembly stability of the energy storage mechanism 231 and the ram 200 can be improved.
  • the curved guide portion 233 may include a plurality of segments, each segment including a climbing segment 233a and a falling segment 233b.
  • the conversion member 232 may be plural, and the plurality of conversion members 232 may be spaced apart in the circumferential direction of the ram 200.
  • the outer diameter of the middle hammer 200 is between 15 mm and 50 mm, preferably, the outer diameter of the hammer is between 20 mm and 40 mm, and the slope height is greater than 3 mm and less than or equal to 15 mm.
  • the climbing height is greater than or equal to 4 mm and less than or equal to 8 mm, and more preferably, the climbing height is 5 mm. It can be understood that, in order to ensure that the conversion member 232 can climb smoothly, preferably, the number of segments is 2 to 7, and particularly advantageously, the number of segments is 3-4. In this embodiment, the number of segments of the climbing segment 233a is preferably 3
  • the conversion member 232 and the curved surface guiding portion 233 are located between the ram 200 and the guiding member 210. Specifically, the conversion member 232 is located between the guiding member 210 and the ram 200, and the curved surface is guided. The portion 233 is located at the other of the guide member 210 and the ram 200. As shown in FIGS. 16-18, in other examples of the present invention, the conversion member 232 may be located on the guide member 210, and the curved guide portion 233 is located on the ram 200.
  • the inner peripheral wall of the guiding member 210 is provided with a receiving groove 211, and a part of the switching member 232 may be located in the receiving groove 211.
  • the outer peripheral wall of the ram 200 may be provided with a curved guiding portion 233, and another part of the converting member 232 may be The curved surface guiding portion 233 is fitted.
  • the conversion member 232 may be located on the guide member 210, and the curved guide portion 233 is located on the ram 200.
  • the inner peripheral wall of the guiding member 210 is provided with a receiving groove 211, and a part of the switching member 232 may be located in the receiving groove 211.
  • the outer peripheral wall of the ram 200 may be provided with a curved guiding portion 233, and another part of the converting member 232 may be The curved surface guiding portion 233 is fitted.
  • the assembly relationship between the conversion member 232 and the curved surface guiding portion 233 and the ram 200 and the guide member 210 can be realized, so that the cooperation relationship between the conversion member 232 and the curved surface guiding portion 233 and the conversion member 232 and the curved surface guiding portion 233 can be utilized.
  • the relative movement between the rams 200 relative to the guide 210 can be achieved, and the ram 200 can be moved relative to the drive shaft 10 in the axial direction of the drive shaft 10.
  • the movement path of the conversion member 232 at the curved surface guiding portion 233 is a preset path of the ram 200.
  • the conversion member 232 may be provided as a steel ball, as shown in FIGS. 11-12, preferably, in order to ensure the strength of the steel ball, steel
  • the diameter of the ball is greater than 4 mm and less than or equal to 10 mm, and more preferably, the diameter of the steel ball is greater than or equal to 4 mm and less than or equal to 6 mm, and the diameter of the steel ball in this embodiment is 5 mm.
  • the curved surface guiding portion 233 may be provided as a cam surface or a cam groove.
  • the cam surface or the cam groove can define the movable path of the steel ball, and the steel ball can move in the cam surface or the cam groove, and the steel ball has a smooth outer surface, which can not only reduce the conversion member 232 and the curved surface guide portion.
  • the relative motion friction between the 233 improves the smoothness of the movement of the conversion member 232 in the curved surface guiding portion 233, and the steel ball has high structural strength and good wear resistance, thereby ensuring the performance of the intermittent impact assembly 230.
  • the “cam” mentioned herein may mean that the curved guide portion 233 protrudes from the inner peripheral wall of the guide member 210 or the curved guide portion 233 protrudes from the outer peripheral wall of the ram 200.
  • the steel ball and the curved surface guiding portion 233 may be point or line contact. It can be understood that, during the movement of the steel ball in the curved surface guiding portion 233, the steel ball is always in contact with the curved surface guiding portion 233 as a point or line contact. It is advantageous to reduce the friction between the steel ball and the curved surface guiding portion 233.
  • the radius of curvature of the cam surface may be substantially the same as or slightly larger than the radius of the steel ball, thereby improving the fit of the steel ball to the cam surface, thereby improving the assembly stability, wear resistance and life of the steel ball and the cam surface.
  • the mode adjusting mechanism 40 includes a first rib 212 disposed on the guiding member 210, and an impact switching member provided with the second rib 431.
  • the member is axially movable but non-rotatable and fixed in the housing of the hand tool 1.
  • the specific impact switching member is the impact switching ring 430, and the impact switching ring 430 is movably fitted to the ram 200.
  • the impact switching ring 430 is sleeved on the ram 200, and the impact switching ring 430 and the ram 200 are relatively movable.
  • the impact switching ring 430 is provided with a second rib 431, and the guiding member 210 is provided with a first tooth.
  • the pattern 212, the first rib 212 and the second rib 431 can be coupled to each other, so that the guiding member 210 can be connected to the impact switching ring 430.
  • the impact switching ring 430 can define the movement of the guiding member 210, the guiding member.
  • the 210 is relatively stationary with the impact switching ring 430, and the ram 200 is linearly movable relative to the guide 210 in a predetermined path and strikes the tool spindle 30 in at least one operating state.
  • the guide 210 is movable relative to the impact switching ring 430, and the guide 210 is in the intermittent impact assembly.
  • the hammer 200 can be rotated together with the ram 200, and the ram 200 and the guiding member 210 are relatively stationary.
  • the positional relationship and the assembly relationship of the guide 210 and the impact switching ring 430 can be adjusted by adjusting the cooperation relationship between the first rib 212 and the second rib 431, so that the movement state of the guide 210 can be controlled, and then The movement state of the tool spindle 30 is increased to control the operation mode of the hand tool 1.
  • the mode adjusting mechanism 40 further includes a buffering member 440.
  • One end of the cushioning member 440 abuts against the impact switching ring 430 to constantly push the impact switching ring 430 toward the guiding member 210.
  • the cushioning member 440 can often push the impact switching ring 430 close to the guide member 210, so that the first rib 212 can be engaged with the second rib 431.
  • the mode adjusting mechanism 40 further includes a mode switching button 450.
  • the mode switching button 450 is rotatably sleeved on the impact switching ring 430, and the mode switching button 450 is rotatable relative to the impact switching ring 430.
  • the inner peripheral wall of the mode switching button 450 is provided with a guiding block 451.
  • the outer peripheral wall of the impact switching ring 430 is provided with a mating block 432 adapted to the guiding block 451, and the rotation mode switching button 450, wherein when the guiding block 451 is When the engaging block 432 is axially abutted, the guiding block 451 pushes the impact switching ring 430 to compress the buffering member 440 to move away from the guiding member 210, and the first rib 212 is spaced apart from the second rib 431; when the guiding block 451 When the mating block 432 is offset, the impact switching ring 430 moves in the direction of the guide member 210 by the cushioning member 440, and the first serration 212 meshes with the second serration 431.
  • the positional relationship between the mode switching button 450 and the impact switching ring 430 can be switched by rotating the mode switching button 450 or the impact switching ring 430 to change the cooperation state between the guiding block 451 and the mating block 432. .
  • the cooperation relationship between the first rib 212 and the second rib 431 can be controlled by switching the cooperation relationship between the guiding block 451 and the mating block 432.
  • the guiding block 451 has a guiding slope 451a to guide the fitting block 432. Thereby, the cooperation relationship between the guiding block 451 and the fitting block 432 can be conveniently switched.
  • the mode adjusting mechanism 40 can also adopt other structures. Specifically, referring to FIG. 2 to FIG. 5, FIG. 9 and FIG. 13, the mode adjusting mechanism 40 includes a pressure limiting ring 410 and a mode adjusting button 420. .
  • the pressure limiting ring 410 is sleeved on the transmission shaft 10, specifically sleeved on the impact receiving portion 400, and the pressure limiting ring 410 is rotatable relative to the transmission shaft 10 but is not axially movable, and the mode adjusting button 420 is rotatably sleeved. Stop ring 410.
  • the pressure limiting ring 410 is provided with an abutting portion 411.
  • the inner peripheral wall of the mode adjusting knob 420 is provided with a passage 422 adapted to pass the abutting portion 411, and the passage 422 extends in the axial direction of the transmission shaft 10.
  • the abutting portion 411 and the mode adjusting button 420 are stopped; when the mode adjusting mechanism 40 is in the second mode state, the abutting portion 411 corresponds to the position of the channel 422, the tool The spindle 30 is capable of driving the axial movement of the pressure lock ring along the tool spindle.
  • the adjustment of the movement state of the ram 200 can be achieved by adjusting the relative positional relationship between the abutting portion 411 of the pressure limiting ring 410 and the mode adjusting knob 420, so that the operating mode of the tool spindle 30 can be adjusted. Specifically, as shown in FIG. 3 to FIG.
  • the mode adjusting button 420 further includes a flange 421 disposed on the inner peripheral wall of the mode adjusting button 420.
  • the flange 421 is annular and extends in the circumferential direction of the pressure limiting ring 410.
  • the flange 421 is penetrated in the axial direction of the check ring 410.
  • the flange 421 can define a passage 422 that can also withstand the abutment portion 411.
  • the abutment portion 411 includes a fixed segment 411a, a connecting segment 411b, and a mating segment 411c.
  • the fixing section 411a extends from the pressure limiting ring 410, one end of the connecting section 411b is connected to the fixing section 411a, and one end of the fitting section 411c is connected to the other end of the connecting section 411b, and the fitting section 411c is adapted to pass through the passage 422, the fixing section 411a and the connection.
  • the segments 411b are spaced apart in the axial direction of the check ring 410. Further, the portion where the connecting portion 411b is connected to the fixed portion 411a smoothly transitions; or the portion where the connecting portion 411b is connected with the engaging portion 411c smoothly transitions.
  • the outer peripheral wall of the impact receiving portion 400 has a stepped surface 404, and the check ring 410 and the stepped surface 404 are stopped.
  • the stepped surface 404 can define the movement of the check ring 410 to prevent the check ring 410 from being detached from the impact receiving portion 400.
  • a hand tool 1 includes a motor 60, a drive shaft 10, a tool spindle 30, a hammer impact mechanism 20, and an impact switching ring 430.
  • the direction of rotation of the motor 60 includes a first direction and a second direction, one of the first direction and the second direction may be a clockwise direction and the other may be a counterclockwise direction.
  • the motor 60 can drive the drive shaft 10 to rotate.
  • the tool spindle 30 is coupled to the drive shaft 10, and the tool spindle 30 is movable relative to the drive shaft 10, for example, the tool spindle 30 is movable relative to the drive shaft 10.
  • the hammer impact mechanism 20 includes a ram 200 and a guide 210. The ram 200 is sleeved outside the transmission shaft 10, and the transmission shaft 10 can drive the ram 200 to rotate.
  • the hand tool 1 of the embodiment of the present invention by providing the guiding member 210 and the intermittent impact assembly 230, the intermittent impact assembly 230, the tamper 200 and the guiding member 210 can be used to guide the ram 200 for linear motion and collide.
  • the hammer 200 can also strike the tool spindle 30 so that movement of the tool spindle 30 in the axial direction can be achieved such that when the tool spindle 30 is drilled on an environmental component such as a wall or panel, the tool spindle 30 impacts the environmental components. Therefore, the drilling efficiency of the hand tool 1 can be improved, and the hand tool 1 of the embodiment of the invention has a compact structure and a simple structure, and can be conveniently carried.
  • the intermittent impact assembly 230 includes an energy storage mechanism 231 that abuts against the ram 200 and a conversion member 232 that is disposed between the guide 210 and the ram 200. And a curved surface guiding portion 233.
  • the intermittent impact assembly 230 further includes an energy storage mechanism 231, and both the conversion member 232 and the curved surface guiding portion 233 are located between the guide 210 and the ram 200, and one end of the energy storage mechanism 231 abuts against the ram 200.
  • the specific shape of the curved surface guiding portion 233 can be configured to guide the movement trajectory of the conversion member 232, the conversion member 232 can be interlocked with the ram 200, and the ram 200 can be along the curved guiding portion under the action of the conversion member 232. Track motion of 233.
  • the transmission shaft 10 may be provided with a baffle 100.
  • the baffle 100 is sheathed on the outer peripheral wall of the propeller shaft 10.
  • the accumulator mechanism 231 is located at the ram 200 and the baffle 100. Between the one end of the accumulator mechanism 231 away from the ram 200 can be engaged with the baffle 100.
  • the ram 200 and the shutter 100 can compress the energy storage mechanism 231. Thereby, the energy storage mechanism 231 can form a urging force for the ram 200.
  • other structures may be adopted for the axially defining manner of the energy storage mechanism, and details are not described herein again.
  • the curved surface guiding portion 233 may be formed in an annular shape, and the curved surface guiding portion 233 may be circumferentially wound in the circumferential direction of the transmission shaft 10, specifically, the curved surface guiding portion 233 A climbing section 233a and a falling section 233b may be included, one end of the falling section 233b is connected to one end of the climbing section 233a, and the other end of the falling section 233b is extended toward the other end of the climbing section 233a.
  • the climbing section 233a may be in a spiral shape
  • the falling section 233b may be in a straight line shape
  • the falling section 233b may extend in the axial direction of the transmission shaft 10.
  • the climbing 233a has a climbing height in the axial direction of more than 3 mm and less than or equal to 15 mm, preferably, the climbing height. It is 4 mm or more and 8 mm or less, and preferably, the climbing height is 5 mm.
  • the switching member 232 When the switching member 232 is engaged with the climbing portion 233a, the switching member 232 rolls from one end of the climbing portion 233a toward the other end of the climbing portion 233a, and the ram 200 moves toward the shutter 100, and the hammer 200 and the shutter 100 can be compressed.
  • the energy storage mechanism 231 when the conversion member 232 is located at the other end of the climbing section 233a and rolling toward the falling section 233b, the energy storage mechanism 231 can push the ram 200 from the falling section 233b toward the end of the shutter 100 toward the falling section 233b to approach the tool.
  • the other end of the head is dropped, that is, the ram 200 is quickly dropped away from the baffle 100 and in the direction of the tool head, and a portion of the ram 200 approaches and strikes a portion of the tool spindle 30 located outside the drive shaft 10, thereby causing the tool spindle 30 to be opposed
  • the drive shaft 10 is moved in the axial direction of the drive shaft 10, and the ram 200 forms a hammering of the tool spindle 30 and the tool head.
  • the end surface of the ram 200 adjacent to the energy storage mechanism 231 may be provided with a mounting groove 203, and the end of the energy storage mechanism 231 may be located in the mounting groove 203, and the end of the energy storage mechanism 231 The portion may abut against the bottom wall of the mounting groove 203. Thereby, the assembly stability of the accumulator mechanism 231 and the ram 200 can be improved.
  • the curved guide portion 233 may include a plurality of segments, each segment including a climbing segment 233a and a falling segment 233b.
  • the conversion member 232 may be plural, and the plurality of conversion members 232 may be spaced apart in the circumferential direction of the ram 200.
  • the outer diameter of the middle hammer 200 is between 15 mm and 50 mm, preferably, the outer diameter of the hammer is between 20 mm and 40 mm, and the slope height is greater than 3 mm and less than or equal to 15 mm.
  • the climbing height is greater than or equal to 4 mm and less than or equal to 8 mm, and more preferably, the climbing height is 5 mm. It can be understood that, in order to ensure that the conversion member 232 can climb smoothly, preferably, the number of segments is 2 to 7, and particularly advantageously, the number of segments is 3-4. In this embodiment, the number of segments of the climbing segment 233a is preferably 3
  • the conversion member 232 and the curved surface guiding portion 233 are located between the ram 200 and the guiding member 210. Specifically, the conversion member 232 is located between the guiding member 210 and the ram 200, and the curved surface is guided. The portion 233 is located at the other of the guide member 210 and the ram 200. As shown in FIGS. 16-18, in other examples of the present invention, the conversion member 232 may be located on the guide member 210, and the curved guide portion 233 is located on the ram 200.
  • the inner peripheral wall of the guiding member 210 is provided with a receiving groove 211, and a part of the switching member 232 may be located in the receiving groove 211.
  • the outer peripheral wall of the ram 200 may be provided with a curved guiding portion 233, and another part of the converting member 232 may be The curved surface guiding portion 233 is fitted.
  • the conversion member 232 may be located on the guide member 210, and the curved guide portion 233 is located on the ram 200.
  • the inner peripheral wall of the guiding member 210 is provided with a receiving groove 211, and a part of the switching member 232 may be located in the receiving groove 211.
  • the outer peripheral wall of the ram 200 may be provided with a curved guiding portion 233, and another part of the converting member 232 may be The curved surface guiding portion 233 is fitted.
  • the assembly relationship between the conversion member 232 and the curved surface guiding portion 233 and the ram 200 and the guide member 210 can be realized, so that the cooperation relationship between the conversion member 232 and the curved surface guiding portion 233 and the conversion member 232 and the curved surface guiding portion 233 can be utilized.
  • the relative movement between the rams 200 relative to the guide 210 can be achieved, and the ram 200 can be moved relative to the drive shaft 10 in the axial direction of the drive shaft 10.
  • the movement path of the conversion member 232 at the curved surface guiding portion 233 is a preset path of the ram 200.
  • the above-mentioned climbing section 233a and falling section 233b are provided inside the guiding member 210, when the motor 60 rotates in the forward direction, it is hit in the "impact mode".
  • the hammer 200 hits the tool spindle 30 to achieve a hammering action, but when the motor 60 rotates in the reverse direction, the above-mentioned conversion member 232 needs to pass over the falling section 233b and move to the climbing section 233, but in order to ensure the impact of the hammer 200.
  • the falling section 233b is substantially coaxially parallel, so when the switching member 232 is rotated in the axial direction, the switching member 232 cannot cross the falling section 233b, causing the motor to "block" or even burn the machine.
  • the hand tool 1 further includes a non-rotatable impact ring 11a fixed to the housing 80.
  • the impact ring 11a is provided with a first end tooth 12a
  • the guide member 210 is provided with a first end
  • the second end tooth 213a of the tooth 12a is engaged.
  • the first end tooth 12a restricts the rotation of the guide member 213 by the second end tooth 213a engaged with the tooth, and the conversion member 232 is preset along the curved guide portion.
  • the directional movement causes the ram 200 to strike the tool spindle 30 in at least one operating state; when the motor 60 is rotated in the second direction, the second end teeth 213a and the guide 213 are driven by the motor 60 relative to the same
  • the one end tooth 12a rotates, that is, the second end tooth 213a on the guide member 213 performs a hill-climbing motion with respect to the first end tooth 12a.
  • the first end tooth 12a includes a plurality of first teeth 121a.
  • the first tooth 121a includes a guiding portion 121b and a stopping portion 121c.
  • the guiding portion 121b is coupled to the free end of the stopping portion 121c, and the second end tooth 213a
  • the second tooth 2131a is composed of a plurality of second teeth 2131a.
  • the guide segment 121b and the stop segment 121c are sequentially spaced apart along the circumferential direction of the first end tooth 12a, and the stop segment 121c is parallel to the axis of the drive shaft 10.
  • the second tooth 2131a is moved by the stopper section 121c to the guide section 121b, the side where the second tooth 2131a abuts the stopper section 121c is parallel to the stopper section 121c.
  • the impact ring 11a is axially movable to engage or disengage the first end tooth 12a and the second end tooth 213a.
  • the guide 210 is at the Rotating under the drive of the motor, the tool is in a non-impact mode.
  • the impact ring 11a in this embodiment when the impact ring 11a is axially movable, the impact ring 11a in this embodiment not only has the function of “anti-blocking” but also has the description in the above other embodiments of the present invention.
  • the function of the impact switching ring 430 in other words, in the above embodiment, the first tooth of the first tooth pattern 212 and the second tooth pattern 431 of the above embodiment is set to the first tooth in the embodiment.
  • the tooth shape of the 121a and the second tooth 2131a, the mode switching mechanism 40 in the above embodiment has not only the mode switching function but also the anti-blocking function in the impact mode.
  • the hammer impact mechanism 20 further has a detachable clutch mechanism 220 that is configured for transmission. Rotational motion between the drive shaft 10 and the ram 200. It can be understood that the clutch mechanism 220 can cooperate with the ram 200, and the clutch mechanism 220 can also disengage the transmission shaft 10 from the ram 200. When the clutch mechanism 220 engages the transmission shaft 10 with the ram 200, The rotational movement of the transmission shaft 10 can be transmitted to the ram 200 through the clutch mechanism 220, thereby driving the ram 200 to rotate; when the clutch mechanism 220 disengages the two, the cooperation relationship between the clutch mechanism 220 and the ram 200 is released, and the transmission is cancelled.
  • the shaft 10 rotates relative to the ram 200, and the ram 200 is stationary relative to the guide 210. Thereby, the movement of the ram 200 can be controlled by the clutch mechanism 220, thereby controlling whether the ram 200 hits the tool spindle 30, and thus the operating state of the hand tool 1 can be changed.
  • the clutch mechanism 220 is configured to be closed by a force transmitted via the tool spindle 30. It can be understood that whether there is a mating relationship between the clutch mechanism 220 and the ram 200 can be controlled by the tool spindle 30, and the tool spindle 30 can apply an external force to the clutch mechanism 220 to change the relationship between the clutch mechanism 220 and the ram 200. If the tool head or tool spindle 30 abuts the operating condition (ie, when the tool spindle 30 is subjected to an axial load), the clutch mechanism 220 is closed and the hand tool 1 is switched to the impact state.
  • the tool spindle 30 is switchable between a first position and a second position relative to the drive shaft 10 via an axial force, when the tool spindle 30 is in the second position,
  • the ram 200 can be driven to rotate by the drive shaft 10 and can move relative to the guide 210 in a predetermined path to impact the tool spindle 30 along the axis of the tool spindle 30 in at least one operating state;
  • the drive shaft 10 cannot drive the ram 200 to rotate.
  • the tool spindle 30 includes a connecting end connected to the drive shaft 10, and an output end connected to the tool head.
  • the side of the drive shaft 10 near the connecting end is provided with an axially open cavity 120, and the cavity 120 can be Extending along the axial direction of the drive shaft 10, the connecting end of the tool spindle 30 extends from the opening into the cavity 120.
  • the inner wall of the cavity 120 and the outer wall of the connecting end of the tool spindle 30 are engaged by the axially extending splines 370.
  • the tool spindle 30 is axially movable relative to the drive shaft 10 and is rotatable with the drive shaft 10. Specifically, as shown in FIG.
  • the outer wall of the tool spindle 30 and the inner wall of the cavity 120 are provided with ribs 340, and the adjacent ribs 340 on the tool spindle 30 form a radially recessed groove 350 therebetween.
  • the inner wall of the cavity 120 can be mated with the recess 350.
  • a radial hole 110 is defined in the side wall of the cavity 120, and the radial hole 110 penetrates the side wall of the cavity 120 in the radial direction of the transmission shaft 10.
  • the clutch member 221 is located in the radial hole 110 and is movable in the radial hole 110.
  • the inner peripheral wall of the hammer 200 may be provided with the above-mentioned receiving portion 201. Referring to Figures 13 and 15, when the clutch mechanism 220 is in the disengaged state, that is, when the tool spindle 30 is moved to the second position, the radial hole 110 corresponds to the position of the groove 350 described above, and the clutch member 221 is radially bored.
  • the tool spindle 30 presses the clutch member 221 during the movement to move the clutch member 221 along the radial hole 110 toward the accommodating portion 221 of the ram, so that a part of the clutch member 221 is located in the radial hole 110 while The other part is located in the accommodating portion 201, and the ram 200 is rotated by the clutch member 221 to rotate together with the transmission shaft 10.
  • the cavity 120 may also be located at the connection end of the tool spindle 30, and one end of the transmission shaft 10 connected to the tool spindle 30 extends into the cavity 120.
  • a hand tool 1 according to various embodiments of the present invention will be described in detail below with reference to Figs. It is to be understood that the following description is only illustrative and not restrictive.
  • the hand tool 1 of the embodiment of the present invention includes a motor 60, a transmission shaft 10, a tool spindle 30, a reset member 70, a hammer impact mechanism 20, an impact receiving portion 400, a pressure limiting ring 410, and a mode adjustment.
  • Button 420 As shown in FIG. 1 to FIG. 15, the hand tool 1 of the embodiment of the present invention includes a motor 60, a transmission shaft 10, a tool spindle 30, a reset member 70, a hammer impact mechanism 20, an impact receiving portion 400, a pressure limiting ring 410, and a mode adjustment.
  • Button 420 is shown in FIG. 1 to FIG. 15, the hand tool 1 of the embodiment of the present invention.
  • the motor 60 is coupled to the drive shaft 10, and the motor 60 can drive the drive shaft 10 to rotate in the axial direction of the drive shaft 10, and the drive shaft 10 rotates about the axis of the drive shaft 10.
  • the drive shaft 10 can be formed in a cylindrical shape with one end open, that is, the drive shaft 10 can form a cavity 120 that is open at one end.
  • the cavity 120 can extend along the axial direction of the drive shaft 10, and the tool spindle 30 can be opened from the cavity 120.
  • One end penetrates into the transmission shaft 10, and the other end of the transmission shaft 10 can form a flat square 140, and the torque is transmitted through the flat 140 and the motor 60.
  • the reset member 70 is located in the cavity 120, and one end of the reset member 70 and the tool spindle 30 In the axial abutment, the other end of the reset member 70 abuts against the bottom wall of the cavity 120 away from the opening.
  • the reset member 70 can often push the tool spindle 30 from the bottom wall of the cavity 120 toward the open end of the cavity 120.
  • one end of the tool spindle 30 adjacent to the drive shaft 10 may include a first segment 310, a second segment 320, and a third segment 330.
  • the first segment 310 is coupled to one end of the second segment 320, and one end of the second segment 320 Connected to the third segment 330.
  • the axis of the first segment 310 coincides with the axis of the third segment 330, and the third segment 330 extends completely into the cavity 120 of the drive shaft 10, a portion of the first segment 310 can extend into the cavity 120, the first segment 310 The other portion is located outside the cavity 120, the cross-sectional radius of the third segment 330 is less than the cross-sectional radius of the first segment 310, and the outer peripheral wall of the second segment 320 is a curved surface.
  • the outer peripheral wall of the third segment 330 is provided with a plurality of ribs 340, and the plurality of ribs 340 are arranged along the circumferential direction of the third segment 330, and any one of the ribs 340 is along the axial direction of the third segment 330. Extending, any two adjacent ribs 340 can be configured as grooves 350.
  • a plurality of protrusions may be disposed on the inner peripheral wall of the transmission shaft 10 corresponding to the cavity 120.
  • the plurality of protrusions are arranged along the circumferential direction of the transmission shaft 10, and any one of the protrusions is along the axis of the transmission shaft 10.
  • the direction extends.
  • Any two adjacent bumps may be configured as a mating slot, and any one of the ribs 340 corresponds to one mating slot, and each of the ribs 340 may extend into its corresponding mating slot.
  • the rib 340 can abut against at least one of the two protrusions corresponding to the engagement groove, so that the tool spindle 30 can be rotated in the circumferential direction of the transmission shaft 10.
  • the tool spindle 30 In the axial direction of the drive shaft 10, the tool spindle 30 is movable relative to the drive shaft 10, and the tool spindle 30 can complete the sliding in the axial direction of the drive shaft 10.
  • the hammer impact mechanism 20 includes a ram 200, a guide 210, a clutch mechanism 220, and an intermittent impact assembly 230.
  • the clutch mechanism 220 includes a clutch member 221 and a receiving portion 201.
  • the intermittent impact assembly 230 includes an energy storage mechanism 231, a conversion member 232, and a curved surface guiding portion 233.
  • the ram 200 is sheathed on the outer peripheral wall of the propeller shaft 10, and the ram 200 is adjacent to the end of the propeller shaft 10 away from the restoring member 70, and the inner peripheral wall of the ram 200 It is spaced apart from the outer peripheral wall of the drive shaft 10.
  • a radial hole 110 may be disposed in a portion of the transmission shaft 10 of the ram 200.
  • the radial hole 110 penetrates the transmission shaft 10 in a radial direction of the transmission shaft 10.
  • the clutch member 221 may be located in the radial hole 110.
  • the 221 can move within the radial bore 110.
  • the accommodating portion 201 may be disposed on the inner peripheral wall of the ram 200.
  • the accommodating portion 201 may pass through the ram 200 in the axial direction of the propeller shaft 10.
  • the accommodating portion 201 may be provided as a trough body 201a, which may pass through the inner peripheral wall of the ram 200.
  • a part is recessed toward the radially outer side of the hammer 200 to construct the groove body 201a, and the clutch member 221 may be provided as a steel ball.
  • the diameter of the steel ball is greater than or equal to 3 mm and less than or equal to 8 mm.
  • the bottom wall of the trough body 201a may be formed as an arcuate surface that may be recessed toward the radially outer side of the ram 200.
  • the steel ball moves between the transmission shaft 10 and the ram 200, that is, a part of the steel ball is located in the radial hole 110, and another part of the steel ball is located in the groove body 201a, and is located in the groove body.
  • a part of the steel ball in 201a can be matched with the groove body 201a.
  • the position of the steel ball can be switched by the positional relationship of the tool spindle 30 with respect to the transmission shaft 10.
  • the reset member 70 When the tool head is in operation and subjected to an axial abutment force from the operating condition, that is, when the tool spindle 30 is moved toward the reset member 70, the reset member 70 is compressed, and the first segment 310 of the tool spindle 30 and the radial hole are compressed.
  • the first segment 310 will squeeze the steel ball, the steel ball moves radially from the groove 350 along the radial hole 110 into the groove body 201a, a part of the steel ball cooperates with the radial hole 110, and the other part and the groove body 201a cooperates, so that the drive shaft 10 is slammed into the hammer 200, the clutch mechanism 220 is in the engaged state, and the hand tool 1 is in the above-mentioned impact state; when the axial force from the working condition disappears, the tool spindle 30 is under the action of the reset member 70. Moving toward the tool head, the tool spindle 30 is moved relative to the radial hole 110 by the first segment 310 to the third segment 330 opposite to the radial hole 110.
  • the first segment 310 no longer extrudes the steel ball, steel
  • the ball moves under the action of the ram 200 along the radial hole 110 into the groove 350 and is disengaged from the groove 201a.
  • the transmission shaft 10 cannot drive the ram 200 to rotate, and the clutch mechanism 220 is in a disengaged state.
  • the clutch mechanism 220 when the clutch mechanism 220 is in the disengaged state, the steel ball remains at least partially within the radial bore 110 to facilitate switching of the clutch mechanism 220 between the engaged and disengaged states.
  • the guide member 210 is attached to the outer peripheral wall of the ram 200, and the inner peripheral wall of the guide member 210 is formed with a curved surface guiding portion 233, and the curved surface guiding portion 233 can be formed as
  • the annular curved surface guide portion 233 may be circumferentially wound in the circumferential direction of the transmission shaft 10.
  • the curved surface guiding portion 233 may include a plurality of segments, each of which corresponds to a conversion member 232. Each segment includes a climbing segment 233a and a falling segment 233b.
  • the climbing section 233a may be in a spiral shape, and the falling section 233b may be in a straight line shape.
  • the conversion member 232 can be provided as a steel ball.
  • the inner peripheral wall of the guiding member 210 may be provided with a receiving groove 211, and a part of the converting member 232 may be It is located in the receiving groove 211, and the conversion member 232 is connected (eg, snapped) to the guiding member 210.
  • the outer peripheral wall of the ram 200 may be provided with a curved guiding portion 233, and a further portion of the converting member 232 may cooperate with the curved guiding portion 233.
  • the mounting groove 203 may be provided to the end surface of the hammer 200 toward the reset member 70.
  • a baffle 100 may be disposed on the propeller shaft 10.
  • the baffle 100 is sheathed on the outer peripheral wall of the propeller shaft 10.
  • the baffle 100 is coupled to the propeller shaft 10, and the baffle 100 is opposite to the mounting slot 203.
  • the accumulator mechanism 231 is located between the ram 200 and the baffle 100.
  • One end of the accumulator mechanism 231 can protrude into the mounting groove 203, and the end of the accumulator mechanism 231 can abut against the bottom wall of the mounting groove 203.
  • the energy storage mechanism 231 The other end can be opposed to the baffle 100.
  • the energy storage mechanism 231 can be provided as an annular spring that can be jacketed to the drive shaft 10.
  • the outer peripheral wall of the ram 200 may be provided with an embedding groove 202, and a part of the conversion member 232 may be located in the embedding groove 202 to make the conversion member.
  • 232 is coupled to the ram 200, and a portion of the conversion member 232 located outside the insertion groove 202 can be engaged with the curved surface guiding portion 233, so that the conversion member 232 can be moved along the curved surface guiding portion 233, so that the tamper 200 is rotated at the transmission shaft 10 The movement along the path of the curved guide portion 233 is driven.
  • the switching member 232 When the switching member 232 is engaged with the climbing portion 233a, the switching member 232 rolls from the other end of the climbing portion 233a toward one end of the climbing portion 233a, and the ram 200 moves toward the shutter 100, and the hammer 200 and the shutter 100 can be compressed.
  • the energy storage mechanism 231 when the conversion member 232 is located at one end of the climbing section 233a and rolls toward the falling section 233b, the energy storage mechanism 231 can often push the ram 200 to fall from one end of the falling section 233b toward the other end of the falling section 233b.
  • the hammer 200 moves in a direction away from the baffle 100.
  • the tool spindle 30 may be provided with an impact receiving portion 400.
  • the impact receiving portion 400 may be fixedly coupled to the tool spindle 30.
  • the impact receiving portion 400 may be formed in a ring shape, and the impact receiving portion 400 may be formed.
  • the first section 310 of the tool spindle 30 can be jacketed, the impact receiving portion 400 being located outside of the drive shaft 10, and the impact receiving portion 400 being coupled (eg, snapped or welded) to the tool spindle 30.
  • the ram 200 When the ram 200 is moved a distance away from the baffle 100, the ram 200 can come into contact with the impact receiving portion 400, and due to the urging action of the accumulator mechanism 231, the ram 200 can form an impact on the impact receiving portion 400.
  • the effect is such that the tool spindle 30 can be moved in the direction away from the reset member 70 in the axial direction of the drive shaft 10.
  • the tool spindle 30 moves toward the reset member 70 again, so that the tool spindle 30 can be made Rotating in the circumferential direction of the transmission shaft 10 under the belt action of the transmission shaft 10, the tool spindle 30 can be moved in the axial direction of the transmission shaft 10 by the impact of the ram 200 and the external force of the environmental member.
  • the hand tool 1 can perform the hammering function when the hand tool 1 is in the working state, that is, the tool head is under the axial force.
  • the hand tool of the present invention also has a mode adjusting mechanism 40.
  • the outer peripheral wall of the impact receiving portion 400 may include a first surface 401, a second surface 402, and a third surface 403, the first surface 401 being coupled to one end of the second surface 402, and the other end of the second surface 402 Connected to the third surface 403, the first surface 401 is aligned with the extending direction of the third surface 403, the first surface 401 and the third surface 403 are spaced apart in the radial direction of the impact receiving portion 400, and the first surface 401 is located at the third surface.
  • the first surface 401, the second surface 402, and the third surface 403 are configured as a stepped surface 404.
  • the pressure limiting ring 410 is sleeved on the impact receiving portion 400 corresponding to the third surface 403.
  • the impact receiving portion 400 corresponding to the first surface 401 can axially define the pressure limiting ring 410 on the third surface 403.
  • the mode adjustment knob 420 is rotatably fitted to the pressure stop ring 410.
  • the pressure limiting ring 410 is provided with an abutting portion 411.
  • the inner peripheral wall of the mode adjusting knob 420 is provided with a flange 421 which is annular and extends in the circumferential direction of the pressure limiting ring 410.
  • the flange 421 can define the passage 422.
  • the passage 422 penetrates the flange 421 in the axial direction of the check ring 410, and the abutment portion 411 can pass through the passage 422.
  • the abutting portion 411 includes a fixing portion 411a, a connecting portion 411b, and a fitting portion 411c.
  • the fixing section 411a extends from the pressure limiting ring 410, one end of the connecting section 411b is connected to the fixing section 411a, and one end of the fitting section 411c is connected to the other end of the connecting section 411b, and the fitting section 411c is adapted to pass through the passage 422, the fixing section 411a and the connection.
  • the segments 411b are spaced apart in the axial direction of the check ring 410. The portion where the connecting portion 411b is connected to the fixed portion 411a smoothly transitions, and the portion where the connecting portion 411b is connected with the engaging portion 411c smoothly transitions.
  • the pressure limiting ring 410 is stationary with respect to the mode adjusting button 420, and the pressure limiting ring 410 is further stopped by the impact receiving portion 400 corresponding to the first surface 401.
  • the receiving portion 400 is stationary, the impact receiving portion 400 further defines the movement of the tool spindle 30, and the external force applied by the environmental component to the tool spindle 30 cannot drive the tool spindle 30 to move.
  • the clutch member 221 is located between the tool spindle 30 and the transmission shaft 10, and the hammer 200
  • the motor shaft 60 is driven to rotate the drive shaft 10, and the drive shaft 10 further drives the tool spindle 30 to rotate.
  • the tool spindle 30 has only a rotational movement.
  • the abutting portion 411 When the abutting portion 411 is located in the passage 422, the abutting portion 411 can move in the passage 422, and the external force applied by the environmental component to the tool spindle 30 drives the tool spindle 30 to move toward the reset member 70, thereby driving the clutch member 221 to be placed on the transmission shaft. 10 and the ram 200, the drive shaft 10 can drive the ram 200 to rotate, and the ram 200 can move along the axis direction of the transmission shaft 10 and collide with the impact receiving portion under the cooperation of the conversion member 232 and the curved guiding portion 233. 400.
  • the impact receiving portion 400 further drives the pressure limiting ring 410 to move within the inner ring of the mode adjusting knob 420.
  • the tool spindle 30 has both the movement in the axial direction and the rotation in the circumferential direction.
  • Mode adjustment mechanism 40 may also be of other constructions in other embodiments of the invention.
  • the mode adjustment mechanism 40 includes an impact switching ring 430, a cushioning member 440, and a mode switching button 450.
  • the guiding member 210 has a first tooth pattern 212
  • the mode adjusting mechanism 40 includes an impact switching ring 430
  • the impact switching ring 430 is movably sleeved on the ram 200
  • the impact switching ring 430 has the same resistance as the first tooth pattern 212.
  • the second tooth 431 is provided.
  • One end of the cushioning member 440 abuts against the impact switching ring 430 to constantly push the impact switching ring 430 toward the guide 210.
  • the mode switching button 450 is rotatably sleeved on the impact switching ring 430.
  • the mode switching button 450 is rotatable relative to the impact switching ring 430.
  • the inner peripheral wall of the mode switching button 450 is provided with a guiding block 451, and the outer peripheral wall of the impact switching ring 430 is provided.
  • the mating block 432 is adapted to the guiding block 451, and the impact switching ring 430 is axially movable but non-rotatably fixed to the housing.
  • the mode switching button 450 is rotated, wherein when the guiding block 451 is opposite to the mating block 432, the first rib 212 is spaced apart from the second rib 431. At this time, the guiding member 210 is movable relative to the impact switching ring 430.
  • the guide member 210 can be rotated along with the ram 200 by the intermittent impact assembly 230.
  • the ram 200 and the guide member 210 are relatively stationary. Therefore, the ram 200 does not hit the tool spindle 30;
  • the guiding block 451 is offset from the engaging block 432, the first rib 212 is engaged with the second rib 431, so that the guiding member 210 can be connected to the impact switching ring 430.
  • the impact switching ring 430 can be The movement of the guide member 210 is defined.
  • the guide member 210 is relatively stationary with the impact switching ring 430.
  • the ram 200 can move linearly relative to the guide member 210 in a predetermined path and strike the tool spindle 30 in at least one operating state.
  • the axial movement of the impact switching ring 430 is achieved by the rotation mode switching 450.
  • a dial connected to the impact switching ring 430 may also be provided, by dialing The toggle moves axially to directly drive the axial movement of the impact switching ring 450.
  • the first rib 212 includes a raised portion 212a.
  • the second tooth 431 includes a guiding section 431a and a stopping section 431b.
  • the guiding section 431a may include a straight section and an inclined section. One end of the inclined section is connected to the free end of the abutting section 431b, and the other end of the inclined section is flat. Connect one end of the straight section.
  • the abutting portion 431b extends in the axial direction of the impact switching ring 430, and the straight portion is perpendicular to the abutting portion 431b.
  • the abutting segments 431b may be arranged along the circumferential direction of the guiding member 210, and any one of the two adjacent abutting segments 431b may have a guiding segment 431a. Both ends of the guiding section 431a are respectively adjacent to two adjacent abutting sections 431b.
  • the raised portion 212a may be formed in a triangular shape. The free end of the raised portion 212a may be formed as a tip end 212a1.
  • the motor 60 When the motor 60 is rotating forward, there are two cases, one of which is that the guiding block 451 is opposite to the mating block 432, and the first rib 212 is spaced apart from the second rib 431. At this time, the guiding member 210 Relative to the impact switching ring 430, the guiding member 210 can be rotated with the ram 200 under the driving of the intermittent impact assembly 230, and the ram 200 and the guiding member 210 are relatively stationary; another case is: When the guiding block 451 is offset from the engaging block 432, the protruding portion 212a and the abutting portion 431b are stopped, and the first rib 212 and the second rib 431 are relatively stationary, so that the guiding member 210 can be connected to the impact switching ring 430.
  • the impact switching ring 430 can define the movement of the guiding member 210, the guiding member 210 is relatively stationary with the impact switching ring 430, and the ram 200 can be linearly moved relative to the guiding member 210 according to a preset path and in at least one operating state. Hit the tool spindle 30.
  • the convex portion 212a can slide along the guiding portion 431a, and the first tooth pattern 212 and the second tooth pattern 431 can form a relative rotation, and the guiding member 210 can rotate relative to the impact switching ring 430.
  • the guide 210 can rotate with the ram 200.
  • the hand tool 1 of the embodiment of the present invention has more considerations and has good security performance.
  • the hand tool 1 further includes a non-rotatable impact ring 11a fixed to the housing 80, and the impact ring 11a is provided with a first One end tooth 12a, the guide member 210 is provided with a second end tooth 213a engageable with the first end tooth 12a.
  • the motor 60 rotates in the first direction, the first end tooth 12a passes through the second end tooth 213a meshing therewith.
  • the restriction guide 213 rotates, and the conversion member 232 moves in a predetermined direction along the curved guide portion to cause the ram 200 to strike the tool spindle 30 in at least one operating state; when the motor 60 rotates in the second direction, the second end tooth 213a And the guide member 213 is rotated relative to the first end tooth 12a engaged therewith by the motor 60, that is, the second end tooth 213a on the guide member 213 is ramped relative to the first end tooth 12a.
  • the first end tooth 12a includes a plurality of first teeth 121a.
  • the first tooth 121a includes a guiding portion 121b and a stopping portion 121c.
  • the guiding portion 121b is coupled to the free end of the stopping portion 121c, and the second end tooth 213a
  • the second tooth 2131a is composed of a plurality of second teeth 2131a.
  • the guide segment 121b and the stop segment 121c are sequentially spaced apart along the circumferential direction of the first end tooth 12a, and the stop segment 121c is parallel to the axis of the drive shaft 10.
  • the second tooth 2131a is moved by the stopper section 121c to the guide section 121b, the side where the second tooth 2131a abuts the stopper section 121c is parallel to the stopper section 121c.
  • the impact ring 11a is axially movable to engage or disengage the first end tooth 12a and the second end tooth 213a.
  • the guide 210 is at the Rotating under the drive of the motor, the tool is in a non-impact mode.
  • the impact ring 11a in this embodiment when the impact ring 11a is axially movable, the impact ring 11a in this embodiment not only has the function of “anti-blocking” but also has the description in the above other embodiments of the present invention.
  • the impact switches the functions implemented by the ring 430.
  • FIG. 23 is a cross-sectional view of a hand tool according to an embodiment of the present invention, including a motor 60 and a transmission mechanism including a transmission shaft 10, a hammer impact mechanism 20, and a tool spindle 30.
  • the drive shaft 10 is driven to rotate by the motor 60 to rotate the drive shaft 10 about the axis of the drive shaft.
  • the drive shaft 10 then drives the tool spindle 30 to rotate about the axis of the tool spindle.
  • the axis of the drive shaft 10 is coaxial with the axis of the tool spindle 30, and the drive shaft 10 is sleeved outside the tool spindle 30 and is rotatably coupled to the tool spindle 30 by a flat fit.
  • connection between the transmission shaft 10 and the tool spindle 30 is not limited to the structure in the embodiment.
  • the axis of the transmission shaft 10 and the tool spindle 30 may also be parallel non-collinear, and the transmission shaft 10 may also be It is not set outside the tool spindle 30.
  • the hammer impact mechanism 20 includes a ram 200, a guide 210, and an intermittent impact assembly 230 disposed between the ram 200 and the guide 210.
  • the ram 200 is capable of intermittent axial impact on the tool spindle 30 to provide a higher hitting energy to the tool spindle 30.
  • the axial impact motion of the ram 200 is achieved by the intermittent impact assembly 230.
  • the intermittent impact assembly 230 includes a curved surface guiding portion 233 disposed on the guiding member 210, and a conversion member 232 that connects the curved surface guiding portion 233 and the ram 200 so that the curved surface guiding portion 233 can drive the ram 200
  • the energy storage mechanism 231 is compressed in the opposite direction to the impact direction to perform energy storage.
  • the intermittent impact assembly 230 further includes an energy storage mechanism 231 that abuts the ram 200, and the energy storage mechanism 231 can drive the ram 200 to move in the impact direction.
  • the direction of impact here is the direction of movement of the ram 200 from the rear to the front in the direction parallel to the axis of the tool spindle 30.
  • the impact direction of the ram is the second direction
  • the first direction is a direction opposite to the impact direction.
  • the direction near the free end of the tool spindle 30 is forward.
  • the curved guide portion may also be disposed on the ram.
  • the curved surface guide portion includes a plurality of climbing sections and a falling section.
  • the conversion member 232 drives the ram 200 to move in the first direction against the urging force of the energy storage mechanism 231, and the conversion member 232 is dropped.
  • the energy storage mechanism 231 drives the ram 200 to move in a second direction opposite to the first direction to effect the impact tool spindle 30.
  • the conversion member passes the climbing section can be understood as a process in which the conversion member contacts and climbs the climbing section during the movement of the opposite curved guide portion, where the conversion member can be movable or not. As long as the conversion member has relative motion with respect to the curved guide portion.
  • the conversion member passes the drop section can be understood as the conversion member is in the escape space formed by the drop section, and the conversion member may not be in contact with the drop section, which will be described in detail below.
  • the curved surface guiding portion 233 is disposed on the guiding member 210, and the guiding member 210 is fixedly disposed with respect to the housing.
  • the conversion member 232 is disposed on the ram 200, and is coupled with the curved surface guiding portion 233 by the conversion member 232.
  • the hammer 200 is driven to rotate relative to the guide member 210 to cause the ram 200 to climb on the curved guide portion 233, that is, the ram 200 moves rearward along the axis.
  • the energy storage mechanism 231 performs energy storage.
  • the energy stored by the energy storage mechanism 231 also corresponds.
  • the ground is at its maximum.
  • the falling section of the curved surface guide 233 forms a drop avoidance space for providing a drop space for the ram 200.
  • the energy stored by the accumulator mechanism 231 is converted into the kinetic energy of the ram 200, that is, the accumulator mechanism 231 drives the ram 200 to move in the impact direction to apply the shaft to the tool spindle 30. To the impact.
  • the ram 200 is rotationally driven by the propeller shaft 10, and the ram 200 is sleeved on the outer side of the propeller shaft 10.
  • the motor 60 drives the drive shaft 10 to rotate, and the drive shaft 10 drives the tool spindle 30 to rotate.
  • the drive shaft 10 can selectively drive the ram 200 to rotate, that is, the drive shaft 10 drives the hammer impact structure 20 to move.
  • the curved surface guiding portion 233 is a cam surface, and the curved surface guiding portion 233 is disposed on the guiding member 210, the conversion member 232 is a steel ball, the energy storage mechanism 231 is a spring, and the rotation of the ram 200 causes the hammer impact mechanism 20 Movement, the rotational drive of the ram 200 is achieved by the drive shaft 10.
  • the drive shaft 10 it is not limited to the specific form and structure in this embodiment, and other structural solutions capable of moving the ram forward along the axis are within the scope of the present invention.
  • the conversion member may also be a cam end surface disposed on one of the ram and the guide member, a curved surface guide portion disposed on the other of the ram and the guide member, and a cam end surface and a curved surface guide portion.
  • FIG. 2 is an exploded perspective view of one embodiment of the present invention.
  • the adapter 232 may be disposed as a steel ball.
  • the diameter of the steel ball is greater than 4 mm and less than or equal to 10 mm.
  • the diameter of the steel ball is greater than or equal to 4 mm and less than or equal to 6 mm, and the diameter of the steel ball in this embodiment is 5 mm.
  • the curved surface guiding portion 233 may be provided as a cam surface or a cam groove.
  • the cam surface or the cam groove can define the movable path of the steel ball, and the steel ball can move in the cam surface or the cam groove, and the steel ball has a smooth outer surface, which can not only reduce the conversion member 232 and the curved surface guide portion.
  • the relative motion friction between the 233 improves the smoothness of the movement of the conversion member 232 in the curved surface guiding portion 233, and the steel ball has high structural strength and good wear resistance, thereby ensuring the performance of the intermittent impact assembly 230.
  • the “cam” mentioned herein may mean that the curved guide portion 233 protrudes from the inner peripheral wall of the guide member 210 or the curved guide portion 233 protrudes from the outer peripheral wall of the ram 200.
  • the steel ball and the curved surface guiding portion 233 may be point or line contact. It can be understood that, during the movement of the steel ball in the curved surface guiding portion 233, the steel ball is always in contact with the curved surface guiding portion 233 as a point or line contact. It is advantageous to reduce the friction between the steel ball and the curved surface guiding portion 233.
  • the radius of curvature of the cam surface may be substantially the same as or slightly larger than the radius of the steel ball, thereby improving the fit of the steel ball to the cam surface, thereby improving the assembly stability, wear resistance and life of the steel ball and the cam surface.
  • the outer peripheral wall of the ram 200 is provided with an insertion groove 202.
  • a part of the steel ball as the adapter 232 may be located in the insertion groove 202, and the adapter 232 is connected to the ram 200.
  • a part of the adapter 232 embedded in the outside of the groove 202 cooperates with the curved surface guiding portion 233, so that the adapter 232 can be moved along the curved surface guiding portion 233, so that the ram 200 is guided along the curved surface by the rotational force of the transmission shaft 10. The path of the portion 233 moves.
  • the curved surface guiding portion 233 is provided on the inner circumferential surface of the guide member 210 of one of the ram 200 and the guide member 210, and the adapter member 232 is disposed on the ram 200 of the other one.
  • the connection relationship between the adapter 232 and the ram 200 is that a part of the adapter 232 is disposed in the insertion groove 202 on the ram 200, and the steel ball 232 can rotate in the insertion groove 202.
  • the number of the fitting grooves 202 on the outer circumferential surface of the ram 200 is set to three, and the corresponding three steel balls as the adapter 232 are also provided, and the corresponding curved surface guiding portion 233 includes three climbing sections.
  • Figure 34 is a diagram showing the ram in the first state in the impact mode, that is, the ram is climbing, that is, the ram is on the climbing section, and at this time, the ram is compressing the energy storage mechanism to store energy.
  • Figure 35 is a graphical representation of the ram in a second state, i.e., the ram is at the highest position of the climbing section, at which time the ram compresses the energy storage mechanism to the maximum extent, thereby maximizing energy savings.
  • Figure 36 is a diagram in which the ram is in the third state, that is, the ram is in the escaping space formed by the falling section, at which time the energy storage mechanism releases energy and drives the ram to impact in the impact direction.
  • the tool spindle 30 is in a depressed position, and the transmission shaft 10 drives the ram 200 to rotate.
  • the ram 200 is opposite to the curved surface guiding portion 233 on the inner circumferential side of the guide member 210.
  • the climbing is performed, and the hammer 200 is compressed in the first direction A to store the energy.
  • the energy storage mechanism 231 is compressed to the maximum compression amount, that is, the energy storage foundation 231 is at the maximum energy storage.
  • the ram 200 climbs up to the highest point of the climbing section, that is, the second state of the ram 200 shown in FIG.
  • the ram 200 When the ram 200 is at the highest point of the climbing section in FIG. 35, due to the continued rotation of the transmission shaft 10, the ram 200 is also rotated, and then runs into the escape area formed by the falling section, in which the area is The ram 200 is in contact with the energy storage mechanism 231, and the energy storage mechanism 231 storing sufficient energy drives the ram 200 to move in the second direction B opposite to the first direction A while releasing energy, thereby causing the ram 200 impact tool spindle 30.
  • the above process completes an impact for the ram 200. Since the curved guide portion 233 includes three climbing sections and a falling section corresponding to the climbing section, when the ram 200 passes the first climbing section and the falling section, an impact is completed. After that, the same impact movement will continue along the second climbing section and the falling section, and then the third impact movement will be carried out along the third climbing section and the falling section.
  • the impact hammer 200 Since there are three climbing sections on the inner circumferential surface of the guiding member, that is, the impact hammer 200 performs three impact movements during one rotation, thereby increasing the impact frequency and thereby improving the impact drilling efficiency.
  • the energy storage mechanism 231 may be provided as an elastic member, for example, the energy storage mechanism 231 may be a spring or an elastic rubber member. Thereby, the installation and assembly of the energy storage mechanism 231 can be simplified, and the manufacturing cost of the energy storage mechanism 231 can also be reduced. Further, the energy storage mechanism 231 may be formed in a ring shape, and the energy storage mechanism 231 may be jacketed on the outer peripheral wall of the transmission shaft 10. Thereby, the assembly of the energy storage mechanism 231 is facilitated, and the urging force of the damper 200 by the uniform energy storage mechanism 231 can be uniform.
  • the ram can also be rotated, and the guide member rotates.
  • the transmission shaft is fixedly coupled with the guide member, that is, the drive shaft drives the guide member to rotate simultaneously with the tool spindle, that is, the guide member and the tool spindle.
  • the rotation speed is the same, that is, the rotation speed of the tool spindle is the same as the rotation speed of the ram relative to the guide.
  • the ram is non-rotatably coupled to the housing, ie the ram is axially movable relative to the housing but is not rotatable relative to each other.
  • the drive shaft drives the guide member to rotate, and the rotation of the guide member drives the curved surface guide portion on the inner circumferential surface of the guide member to rotate, thereby driving the axial movement of the ram, thereby compressing the spring energy storage, and then axially moving along the impact direction to strike the cutter Spindle.
  • the cam type hammer impact mechanism Due to the different impact principle, the cam type hammer impact mechanism has higher impact energy than the conventional dynamic and static end tooth type axial impact structure, that is, the cam type hammer
  • the single impact energy of the impact mechanism is higher than that of the conventional dynamic and static end tooth type.
  • the accumulated impact energy per unit time also affects the impact effect, that is, if the accumulated impact energy per unit time is too low, the impact force will be insufficient, and the hard surface of concrete such as concrete cannot be broken. .
  • the parameters affecting the accumulated striking energy per unit time are as follows: First, the number of periodic segments on the curved guiding part, that is, the number of climbing tracks, the more the number of climbing tracks, the more impacts of the ram, the ram per The more the number of impacts that are rotated one revolution.
  • the second is the rotation speed of the ram. The faster the ram is, the more the number of rotations of the ram per unit time, that is, the more impacts of the ram. Therefore, if the ram speed is too low, the accumulated striking energy per unit time will be too low, which will result in the inability to break the material. On the contrary, the higher the rotational speed of the ram, the greater the accumulated striking energy per unit time, and the stronger the breaking ability.
  • the “rotation speed of the ram” as used herein may also be referred to as “the relative rotational speed of the ram", that is, the rotational speed of the ram relative to the guide or the guide.
  • the rotational speed of the ram can be understood as the relative rotational speed of the ram relative to the guide.
  • the speed of the ram is required to be combined with the number of the climbing track.
  • the tool spindle 30 and the hammer 200 are simultaneously rotationally driven by the drive shaft 10, that is, the rotational speed of the tool spindle 30 and the hammer 200 are the same, and therefore, the steel ball
  • the probability of hitting the track is also indirectly related to the rotational speed of the tool spindle 30.
  • the lower the rotation speed of the tool spindle 30 is, the lower the rotation speed of the working head is, and the chip removal ability is poor, the drilling resistance is large, the breaking ability is poor, and the phenomenon of inaction may occur.
  • the tool spindle directly drives the ram rotation, that is, the drive shaft drives the tool spindle to rotate, and the tool spindle drives the ram to rotate.
  • the technical solution that the drive shaft simultaneously drives the tool spindle and the ram rotation can save the axial dimension, that is, obtain a more compact power tool in the axial direction.
  • Figure 33 is a developed perspective view of a curved surface guiding portion 233 in one embodiment of the present invention
  • Figure 11 is a schematic view of a guiding member in one embodiment of the invention.
  • the curved surface guide portion 233 is distributed 360 degrees on the inner circumferential surface of the guide member 210 in Fig. 11, and in other embodiments, the curved surface guide portion may be distributed around the outer circumferential surface of the ram 360°.
  • Fig. 33 is a schematic view showing the curved surface guiding portion 233 being developed in the circumferential direction. As shown in the figure, the curved surface guiding portion 233 includes three uniformly distributed, completely identical and end-to-end period segments, which may also be called hill-climbing tracks.
  • These three periodic segments or hill-climbing tracks are respectively: ABCD, A1-B1 -C1-D1, A2-B2-C2-D2, wherein the end point D of the first period is connected to the starting point A1 of the second period, and the ending point D1 and the third of the second period are The starting point A2 of the period is connected, and the third period, that is, the ending point D2 of the last period is connected to the starting point A of the first period.
  • uniform distribution means that each of the three periodic segments is distributed at the same angle in the circumferential direction
  • “identical” means that each of the three periodic segments includes exactly the same region segment. And the angle, height, length, etc. of each zone are exactly the same.
  • each period segment includes a horizontal section 233c, a climbing section 233a, a falling section 233b, and the length of each horizontal section is the same, and the climbing height and the climbing angle of each climbing section are the same, each The height and angle of the drop segment are the same.
  • the horizontal segment may not be provided as long as the end point of the first periodic segment falling segment is disconnected from the starting point of the next periodic segment, which also serves to extend the steel ball in the first periodic segment. The flight distance over the range of the drop segment.
  • the conversion member 232 that is, the steel ball in the present embodiment, in the impact operation mode, the steel ball is hit at the end point C of the climbing section BC of the first period, that is, the highest point.
  • the hammer 200 continues to rotate, and the steel ball partially embedded in the groove 202 on the outer circumferential surface of the ram 200 rotates around the axis of the ram 200 at the same speed as the ram 200.
  • the greater the rotational speed of the ram 200 and the steel ball the greater the probability that the steel ball will hit the climbing section B1-C1 of the next period; the more the number of climbing tracks, The probability that the steel ball hits the climbing section B1-C1 of the next cycle segment is also greater.
  • the higher the rotational speed of the ram 200 the greater the probability that the ram 200 will be blocked, because the higher the rotational speed of the ram, the lower the corresponding output torque. When the output torque is less than the torque required during the climbing process, the stall phenomenon occurs.
  • the relative rotational speed range of the ram relative to the guide member is set to an optimal range of 1000-2500 rpm, and the impact frequency of the ram and the relative rotational speed of the ram in the present invention.
  • the ratio is 2-4 times/rev.
  • the impact frequency of the ram refers to the number of times the tool spindle rotates one lap and hits the tool spindle.
  • the unit of measurement is times/minute, that is, the impact frequency refers to the number of times the tool spindle rotates for one minute, the number of times the hammer hits the tool spindle, and the hammer
  • the relative rotational speed refers to the relative rotational speed between the ram and the guide
  • the unit of measurement is revolutions per minute, that is, the relative rotational speed of the ram refers to the number of revolutions of the ram relative to the guide within one minute.
  • the ratio of the impact frequency of the ram to the relative rotational speed of the ram is 2-4, and the unit of measurement of the corresponding ratio is sub-per minute, that is, the number of collisions of the ram during the one-turn of the tool spindle is 2-4.
  • the impact frequency of the ram is a positive integer
  • the relative rotational speed of the ram is also a positive integer
  • the ratio of the two may be an integer or may not be an integer, that is, it may be a positive fraction.
  • the added multiple may also be a non-integer.
  • a speed increasing mechanism may be added between the transmission mechanism and the hammer impact mechanism for increasing the rotational speed of the output of the transmission mechanism to cause rotation to be transmitted to the hammer impact mechanism. The speed is getting bigger.
  • the rotational speed of the output of the transmission mechanism is directly transmitted to the tool spindle, the rotational speed of the tool spindle is the same as the rotational speed of the output of the transmission mechanism, and the rotational speed transmitted to the hammer impact mechanism is greater than the rotational speed of the tool spindle.
  • the multiple of the increase it depends on the setting of the speed increasing mechanism.
  • the speed increasing mechanism may be a planetary gear speed increasing mechanism, and the gear ratio of the planetary gear speed increasing mechanism, that is, the ratio of the output end speed to the input end speed, is a multiple of the speed increasing. Since the gear ratio is small, the multiples added by this technical solution may be decimals.
  • the planetary gear speed increasing mechanism may be replaced with another type of speed increasing mechanism, as long as the rotational speed of the output end of the speed increasing mechanism is greater than the rotational speed of the input end.
  • different types of speed increasing mechanisms may be superimposed, for example, the technical solution of the planetary gear speed increasing mechanism and the technical solution for increasing the number of climbing sections on the curved guiding portion may be superimposed and used.
  • the speed increase multiple is the product of the gear ratio of the speed increasing mechanism and the number of climbing sections.
  • the ram is rotated, the guide member disposed outside the ram does not rotate, and the curved inner guiding surface is provided with a curved guiding portion, and the number of climbing portions on the curved guiding portion is set to two, and the transmission is set.
  • the axis drives the tool spindle to rotate.
  • a planetary gear speed increasing mechanism is arranged between the transmission shaft and the ram, the input end of the transmission shaft driving planetary gear speed increasing mechanism is rotated, the output end of the planetary gear speed increasing mechanism drives the ram to rotate, and the rotation speed of the transmission shaft is
  • the rotational speed of the input end of the planetary gear speed increasing mechanism is the same, the rotational speed of the output end of the planetary gear increasing mechanism is the same as the rotational speed of the ram, and the transmission ratio of the planetary gear increasing mechanism is 1.6.
  • the tool spindle rotates once, and the number of times the hammer hits the tool spindle is 3.2 times, that is, in this embodiment, the ratio of the impact frequency of the hammer to the relative rotational speed of the ram relative to the guide member It is 3.2, the unit of measurement of the impact frequency of the ram, the unit of measurement of the relative rotational speed of the ram relative to the guide, and the unit of measurement of the ratio, refer to the above.
  • the relative rotational speed of the ram referred to in the present invention refers to the relative rotational speed between the ram and the guide.
  • the same rotation speed as used in the present invention means that the values of the rotation speed are the same.
  • the optimal range of the relative rotational speed of the ram 200 relative to the guide member 210 is 1000-2500 rpm, and the range has a maximum value and a minimum value.
  • the reason for the maximum value selection is whether the steel ball hits the track or is blocked. phenomenon.
  • experiment A a large number of experiments were carried out, and it was called experiment A.
  • the number of climbing tracks was first set to three, and the height of the climbing track was set. Set to 9 mm, on this basis, a large number of selective experiments were performed on the rotational speed of the ram 200.
  • the reason why the turret 200 rotational speed minimum value 1000 rpm is selected is whether the accumulated energy per unit time is sufficient, and in the present embodiment, both the tool spindle 30 and the ram 200 are rotationally driven by the propeller shaft 10, and are rotated. The speed is the same, therefore, the selection of the minimum speed of the ram 200 also takes into account the effect that the rotational speed of the tool spindle 30 is too small. If the rotation speed of the tool spindle 30 is too small, the drill chip has poor chip removal capability, and the drilling resistance is large, which leads to low drilling efficiency. On the other hand, the rotation speed of the tool spindle 30 is too small, which will affect the impact mode. The rotational speed of the drill bit, which affects the drilling efficiency, also affects the drilling efficiency in the drilling and screwdriver mode, which in turn affects the operating experience.
  • the rotational speed of the tool spindle 30 is set.
  • the speed is selected according to the tool spindle speed on the multi-function drill with the axial impact drill function in the prior art, and a preferred speed is selected.
  • one of the criteria for judging whether it is better or not can be: select the speed value of the medium upper limit within the speed range under which it is based.
  • the height of the climbing track an experiment was carried out by selecting a climbing height of 10 mm. On this basis, the number of the climbing rails is set to two, three, and four respectively, that is, when the number of the climbing rails is two, the hammer 200 rotates once a week, and the tool spindle 30 is impacted.
  • sample 1 represents the cam-type active impact drill, and the climbing section The number is two; “sample 2” means that the cam type active impact drill has three climbing sections; “sample 3” represents the cam type active impact drill, and the number of climbing sections is four; “Sample 4" indicates that the impact drill uses a conventional passive impact structure, that is, a passive impact structure of a static and static end tooth type.
  • this experiment uses the average method, that is, each sample is subjected to a group of experiments, each group of experiments is repeatedly operated six times, and six times of punching operations are repeated, and each time of operation is recorded, and the average is taken. The value gives the average drilling time value for each set of experiments for each sample.
  • the curved surface guide includes two climbing sections
  • the curved guiding portion includes three climbing sections
  • the “surface guiding portion includes four climbing sections” respectively refers to the climbing in the active impact structure in the impact drill
  • the number of tracks is set to two, three, or four, respectively.
  • Drive passive impact refers to the impact structure in the impact drill using a dynamic and static end-toothed impact structure.
  • the same drill bit is used to punch the same depth of holes on the same material, and the time required for different impact structures is not the same.
  • the least time is 5 seconds, that is, the number of climbing rails is three active impact structures, that is, when the climbing track is set to three, and the impact of the hammer is three times per revolution, the time is the shortest.
  • the second time is 6.33 seconds, that is, the active impact structure with four climbing track numbers, that is, when the number of climbing tracks is set to four, and the impact of the hammer for four times per revolution, the time used.
  • the second is short and the efficiency is second highest.
  • the third time in use is 7.86 seconds, that is, the active impact structure with two climbing track numbers, that is, when the climbing track is set to two, and the hammer strikes twice per rotation,
  • the time taken is greater than the impact of the hammer three or four times per revolution, ranking third and efficiency third.
  • the longest time is 8.15 seconds, which is the transmission passive punching structure. That is to say, the transmission passive impact structure takes longer than the active impact structure, that is, the impact drilling efficiency of the passive impact structure is smaller than that of the active impact structure. effectiveness.
  • the active impact structure has a shorter drilling time than the transmission impact structure.
  • the drilling time is the shortest, followed by the number of climbing rails is four, and the number of climbing rails is set to two, the drilling time longest.
  • the drilling efficiency is compared by drilling time, because the same work task is completed under the same working conditions, and the shorter the drilling time, the higher the drilling efficiency.
  • the high-speed climbing was changed to 8mm and 9mm, and two sets of experiments were carried out under the same experimental conditions.
  • the experimental results were the same as those of the climbing height of 10 mm: the time spent on the active impact structure drilling Less time than the passive impact impact structure of the transmission.
  • the time used is the shortest
  • the number of climbing rails is four
  • the time used is second
  • the number of climbing rails is two
  • the present invention also gives an optimum range (4-15) mm, and experiment C is performed to verify this numerical range.
  • the height of the climbing rail affects the magnitude of the impact energy and the axial length of the fuselage.
  • the higher the height of the climbing track the larger the amount of spring compression, the greater the energy saved, and the ram is obtained.
  • the hit energy is also greater.
  • the height of the climbing track is too high, the axial length of the ram is longer, which undoubtedly increases the length of the whole machine.
  • the experimental conditions were first set: the rotational speed of the ram was set to 1800 rpm according to the above-mentioned rotational speed range, and the number of climbing tracks was set to three.
  • the data of the correspondence between the height of the climbing track and the impact energy of the impact ram is shown in Table 3 below.
  • the "impact energy” here refers to the energy generated by a single impact of the hammer, rather than the accumulated impact energy when the hammer is rotated one revolution.
  • the impact energy will be less than 0.1J. Since the drilling target of the active impact drill includes concrete, the work of the hardness material has certain requirements for the impact energy, and the impact If the energy is too low to break the working surface of the hardness material, or if it is barely capable of breaking, it is impossible to work within the normal drilling efficiency. Therefore, when the track height is less than 4 mm, it is considered that the demand for a certain breaking energy cannot be satisfied.
  • the impact energy is 0.9J, which should be able to meet the working surface of the universal high hardness material to which the impact drill is adapted.
  • the climbing height is greater than 15mm, the impact energy obtained by the hammer lock can be satisfied, even if the excess is satisfied, and the climbing shaft height is greater than 15mm, the axial length of the whole machine is also increased. Therefore, the height greater than 15mm is not the preferred range. .
  • the climbing angle is set in the range of 5-25 degrees, so that the number of climbing sections on the curved guiding portion is neither restricted, and the ram is not prone to climb and climb. Stalling phenomenon.
  • the power supplied by the motor in order to include that the ram does not block, the power supplied by the motor also needs to be within a certain range, and the power range is at least 180-300 W.
  • the rotational speed of the motor shaft is 18000-26000 rpm, and in order to obtain the rotational speed range of 1000-2500 rpm of the ram or the tool spindle, the required reduction ratio of the planetary gear transmission is 7.2. The range of -26.
  • the climbing section can drive the ram to move in the axial direction through contact with the conversion member, that is, the steel ball, that is, climbing the slope.
  • the drop section in the present invention, is formed with a drop space for dropping the ram in the space.
  • the steel ball as the conversion member should be understood by the drop section as follows: the steel ball is in the falling space formed by the falling section, and in other embodiments, it can also be understood that the steel ball is on the surface of the curved guiding portion of the falling section.
  • the drop segment is also operable.
  • the steel ball can be slowly slid down along the drop segments CD, C1-D1, C2-D2. The effect is to make the steel ball at the highest point of the climbing section.
  • the motor suddenly stops, the steel ball can follow the falling section. The slope slowly slides down, avoiding the steel ball directly hitting the tool spindle, because the hammer hits the tool spindle during the stop state, which will produce a bad operating experience.
  • the hammer impact mechanism of the present invention may also be used in combination with a non-electric drill type tool, as long as the tool requires the function of the hammer impact mechanism, such as an electric hammer, etc., and will not be enumerated here.
  • the hammer impact mechanism of the present invention can also be detachably mounted as an accessory and the main body of the electric drill.
  • the attachment When the active impact function is required, the attachment is installed, and when the active impact function is not required, Replace the accessory with another functional accessory you need.
  • the attachment with the hammer impact mechanism is more convenient to use, and also allows the tool to have a variety of functions.
  • the attachment 730 can be detachably coupled to the tool body 740.
  • the attachment 730 includes a hammer impact mechanism 20, and a tool spindle 30 capable of receiving intermittent reciprocating axial impact from the hammer impact mechanism 20, in particular, the tool spindle can receive an axial reciprocating impact from the ram 200 .
  • the accessory 730 further includes an accessory housing 731 for accommodating the hammer impact mechanism 20.
  • the tool body 740 includes a main body housing 741 capable of accommodating a motor in the tool body 740 and a speed reduction mechanism, etc., the accessory housing 731 and the main body housing
  • the body 741 can be detachably connected, and the specific connection manner can be tightened by screws; the axial connection can also be made by a snap-fit manner, and the circumferential connection is performed by a form fit.
  • the attachment 730 further includes a connecting shaft 733 that is coupled to the tool spindle 30 in a rotationally fixed manner to enable rotation of the tool spindle 30, and the connecting shaft 733 is also rotatable relative to the hammer 200.
  • the connection is performed to drive the ram 200 to rotate relative to the guide member 210, thereby implementing the hill-climbing movement compression accumulating mechanism 231, thereby causing the accumulator mechanism 231 to drive the ram 200 against the tool spindle 30.
  • the tool body 740 further includes an output shaft 742 that is rotatably output.
  • the output shaft 742 is rotatably coupled to the connecting shaft 733 to rotatably drive the rotation of the connecting shaft 733.
  • the output shaft 742 on the tool body 740 herein is two shafts different from the tool spindle 30 on the attachment 730.
  • the tool spindle 30 is the one used to receive the impact of the hammer 200, and the output shaft 742 is a tool.
  • a shaft on the body 740 is used as an output on the tool body 740 that can be mated with other types of accessories to perform other corresponding functions.
  • the attachment 730 further includes a mounting assembly 732 detachably coupled to the tool spindle 30 for mounting the working head on the tool spindle 30 to enable the tool spindle 30 to rotatably drive the working head for rotation.
  • the mounting assembly 732 may preferably be a jaw-type drill chuck, mainly including capable of clamping or loosening work.
  • the jaws of the head, the core body for mounting the jaws, and the nut sleeve capable of moving the jaws forward and backward by the screw drive, etc., are not described herein again.
  • the mounting assembly can also be other forms of mounting components that can be mounted with a working head, such as a mounting assembly (not shown) that includes a clutch member that can optionally engage the tool spindle with the working head.
  • the axial connection in particular, the clutch member may be a steel ball that moves between the two positions in the groove to switch the tool spindle and the working head in both the axial connection and the axial separation mode.
  • the mounting assembly also includes an operating member that is operable to move the steel ball from the axially coupled position to the axially separated position.
  • the mounting assembly also includes a reset member, which is generally a spring that provides a biasing force to move the steel ball from the axially disengaged position to the axially coupled position.
  • the rotary connection between the tool spindle and the working head in the mounting assembly is achieved by a form fit.
  • the tail of the working head may be an outer hexagonal cylinder
  • the free end of the tool spindle may be set as an inner hexagonal hole.
  • the mounting assembly can also refer to the batch head on the screwdriver and the corresponding tool spindle mounting structure, and the mounting structure of the hammer head and the tool spindle on the hammer, which will not be described herein.
  • the hammer impact mechanism included in the attachment is the same as the hammer impact mechanism described above, and the hammer 200 in the hammer impact mechanism 20 is capable of reciprocally striking the tool spindle 30.
  • the hammer impact mechanism 20 includes a ram 200, a guide 210, a curved guide portion 233 provided on the guide, and a conversion member 232, which is a steel ball provided on the ram 200, abuts against the ram 200.
  • the energy storage mechanism 231 When the energy storage mechanism 231 completes the energy saving, that is, when the ram 200 climbs to the highest point of the climbing section of the curved guide portion, the energy storage mechanism 231 drives the ram 200 to move in the second direction, thereby impacting the tool spindle 30.
  • the attachment 730 having an impact function includes a hammer impact mechanism 20, a mounting assembly 732, a tool spindle 30, and a coupling shaft 733 that drives the tool spindle 30 and the hammer 200 to rotate.
  • the accessory may not include a mounting component.
  • the accessory may not include the connecting shaft, that is to say, in this embodiment, the accessory includes a hammer impact mechanism and a tool spindle, and the tool spindle is used to intermittently reciprocate the hammer, the tool spindle and the tool body.
  • the output shaft 742 of the 740 is rotatably connected, and the tool spindle drives the ram or one of the guide members to rotate, so that the ram can climb the slope, thereby realizing the impact under the action of the energy storage mechanism.
  • the tool spindle can also Rotate the rotating work of the working head.
  • non-rotatably connected can be understood to mean that one element can drive another element to rotate, and the rotational speed of both is the same.
  • the ram is ramped along the axis under the action of the cam track, that is, the curved guide portion, thereby implementing the impact on the tool spindle by the energy storage mechanism.
  • the cam track that is, the position where the curved guide portion is disposed may also be different, and may be disposed on the ram or on the guide member; the positional relationship between the guide member and the ram is also set.
  • the guiding member may be on the outer circumferential side of the ram or on the inner circumferential side of the ram; and the ram and the guiding member may be both the rotating and the axial movement of the ram, the guiding member is fixed, or It is the ram that does not rotate and only moves axially, and the guide rotates. Therefore, the manner in which the ram and the guide member and the cam track are disposed is not limited to this embodiment, and structural combination may be performed with each other as long as the axial movement of the ram can be realized.
  • Such an axially moving ram can provide an energy storage opportunity for the energy storage mechanism to prepare for impacting the tool spindle.
  • the "relative rotational speed" is understood to be the relative rotational speed at which the ram rotates relative to the guide.
  • the rotational speed of the ram affects the amount of striking energy accumulated per unit time, and the probability that the steel ball hits the track. Therefore, the rotational speed of the ram and the number of times the ram climbs a week, that is, climbing An optimal combination of the number of slope tracks is made to obtain a relatively high energy output per unit time without stalling.
  • the numerical range setting of the optimized combination also satisfies other embodiments, as long as the active impact structure of the embodiment includes a ram, a cam track, and the number of the climbing tracks in the cam track affects the axis generated by the rotation of the ram. The number of collisions.
  • the ram only moves axially and does not rotate.
  • the ram does not rotate only axially
  • the cam guide is disposed inside the ram
  • the cam track is disposed at
  • the rotation of the cam guide causes the rotation of the cam track to drive the ram to move axially.
  • the optimized combination of the present invention is such that the relative rotational speed of the ram relative to the guide rotates in the range of 1000-2500 rpm, and the number of climbing tracks of the cam track is 2-4. It can satisfy the highest possible impact energy under the condition that no steel ball hits the track.
  • the relative rotational speed of the ram relative to the rotation of the guide member is also the rotational speed of the guide member.
  • the transmission shaft 10 and the tool spindle 30 are rotatably connected by a flat side, and the transmission shaft 10 and the ram 200 are selectively rotatably connected by the clutch member 221, and therefore, in the present embodiment,
  • the tool spindle 30 has the same rotational speed as the hammer 200. Therefore, in Experiment A, it is also the optimal combination of the rotational speed range of the tool spindle and the number of climbing rails. The technical effect obtained is: obtaining the highest possible drilling hole under the condition that the steel ball collision track is not met. effectiveness.
  • the drive shaft 10 is rotationally coupled to the tool spindle 30 and the ram 200 such that the output shaft 30 can be aligned with the ram 200 at a rotational speed to achieve a higher impact. If the output shaft 30 and the ram 200 have a speed difference in the rotational speed, then the ram 200 will also rotate relative to the output shaft 30 while striking the output shaft 30, which will cause energy loss and reduce the impact effect.
  • rotational connection can be understood as a rotary drive, ie the rotation of the drive shaft 10 can be simultaneously transmitted to the tool spindle 30 and the ram 200.
  • the transmission shaft 10 is sleeved outside the output shaft 30, and the ram 200 is sleeved outside the transmission shaft 10.
  • the sleeve relationship in the present embodiment is such that the transmission shaft 10, the output shaft 30, and the ram 200
  • the projections in the axial direction are at least partially overlapped, or the ram 200 encloses the drive shaft 10 and the tool spindle 30 in at least one plane, saving axial dimensions and reducing the length of the fuselage in the axial direction, Make the overall body short and compact.
  • the guide member 210 is sleeved on the outer circumferential side of the ram 200, and the guide member 210 surrounds the ram 200, the tool spindle 30, and the drive shaft 10 that drives the ram 200 to rotate, at least in one plane.
  • the projections of the guide member 210, the ram 200, the tool spindle 30 and the transmission shaft 10 in the axial direction are at least partially overlapped, which saves the axial dimension and makes the length of the whole machine short and compact.
  • the guiding member is sleeve-shaped and sleeved outside the ram. In other embodiments, the guiding member may not be sleeve-shaped, as long as the matching with the ram can be realized to realize the axial movement of the ram. Just fine.
  • the hand-held tool includes a transmission mechanism, a hammer impact mechanism, and a tool spindle
  • the transmission mechanism includes a transmission shaft that is rotated and output through a motor and a gear reduction mechanism, and the tool spindle is driven.
  • the shaft is driven by rotation, and the tool spindle can rotate and drive the working head to realize the rotating operation of the hand tool.
  • the tool spindle also needs to bear the impact of the hammer impact mechanism, thereby transmitting the axial impact to the working head.
  • the hammer impact mechanism includes an impact shaft that is capable of driving rotation of the ram relative to the guide member, and the rotational drive of the impact shaft can be achieved directly or indirectly by the drive shaft.
  • the impact shaft can drive the rotation of the ram relative to the guide member. It can be understood that the impact shaft drives the ram and the one of the guide members to rotate, so that the relative rotation between the ram and the guide member can be generated, thereby enabling the ram to be opposite.
  • the guide climbs up so as to be able to strike the tool spindle under the drive of the energy storage mechanism.
  • the tool spindle, the drive shaft, and the impact shaft have corresponding functions.
  • three shafts having the above-described corresponding functions are indispensable, but in other embodiments, the tool spindle can also function as The impact shaft, that is to say, has one shaft that has two functions: it can rotate the driving head, and can also drive the ram to rotate relative to the guide.
  • the drive shaft can also act as an impact shaft, that is, the drive shaft drives both the rotation of the tool spindle and the rotation of the ram relative to the guide.
  • Fig. 31 is a view showing a state in which the tool spindle 30 is in the depressed position
  • Fig. 32 is a view showing a state in which the tool spindle 30 is in the release position.
  • the tool spindle 30 is in the depressed position, which is closer to the ram 200 in the axial direction than the release position, and the spring is still compressed before the ram 200 strikes the tool spindle 30.
  • the state, that is, the spring has accumulated energy is being prepared to be released.
  • the tool spindle 30 will be in the release position, that is, further away from the hammer 200, so that the impact surface of the hammer 200 will occur before the impact surface of the tool spindle 30 contacts.
  • a steel ball collision orbit phenomenon occurs again.
  • the hazard caused by the collision of the steel ball in this case is that the ram impacts the track and transmits it to the casing, which causes the burr to appear on the track, and the hammer is stuck and transmitted to the user through the impact.
  • the depressed position of the tool spindle 30 refers to the position of the movement of the tool spindle 30 due to the operator's downforce when in the operating state, and the release position of the tool spindle 30 refers to the resetting of the tool spindle 30 when it is not in operation.
  • the axial distance between the tool spindle 30 and the ram 200 can be understood as the axial distance between the impact surface of the tool spindle 30 and the impact surface of the ram 200, and the tool spindle 30 is closer to or away from the ram in the axial direction. 200 can also make this understanding.
  • the impact surface can be understood as the end face when the hammer 200 and the tool spindle 30 are axially impacted during the impact mode operation.
  • the present invention provides a technical solution in which a cushioning member 710 is disposed between the ram 200 and the impact mechanism housing 720 along the impact direction of the ram 200, so that after the tool spindle 30 is returned to the release position, The ram 200 directly hits the cushioning member 710 to unload the impact energy applied to the ram 200 by the accumulator mechanism 231, preventing the ram 200 from directly hitting the impact mechanism housing 720.
  • the position of the cushioning member 710 is between the ram 200 and the impact mechanism housing 720, where "between” can be understood as between the two end faces of the ram 200 and the impact mechanism housing 720 or both Between the planes where the end faces are located, or it can be understood that the position of the cushioning member can satisfy the impact of the hammer 200 to the free end of the tool spindle 30, and the impact energy can be released to the cushioning member 710 first, and the cushioning member 710 can also be A small amount of energy is released onto the impact mechanism housing 720.
  • the cushioning member 710 may be a rubber ring or a spring member.
  • a rubber ring is used, and in the present embodiment, the cushioning member 710, specifically the rubber ring, can be substantially compressed by the hammer 200. 2mm.
  • the amount of compression of the rubber ring that can be compressed by the ram 200 affects the impact stroke and the buffering effect; if the compression amount is too large, the impact stroke is much reduced, and it needs to be compensated by the lengthening of the whole machine. If the compression amount is too small, the buffering effect is lowered.
  • the hand tool 1 provided in the embodiment of the present invention may include a housing 80, a power mechanism, a tool spindle 30, a hammer impact mechanism 20, and the like.
  • the hammer impact mechanism 20 may include: an intermittent impact assembly 230, a ram 200, and a guide 210.
  • the specific composition, function, structure, and the like of the above various components in the hand tool 1 can be referred to the specific description in the above embodiments.
  • the intermittent impact assembly 230 may include: a curved surface guiding portion 233 disposed on one of the ram 200 and the guiding member 210, a conversion member disposed on the other, and abutting the ram 200
  • the energy storage mechanism 220 when the ram 200 rotates relative to the guide 210, the curved guide portion 233 causes the ram 200 to overcome the force of the energy storage mechanism 220 toward the first through the conversion member
  • the energy storage mechanism 220 drives the ram 200 to move in a second direction opposite to the first direction.
  • the first direction may be away from the direction of the chuck of the hand tool 1.
  • a curved guide portion 233 may be disposed on an inner surface of the guide member 210; correspondingly, the conversion member may be located in the ram 200. At this time, the conversion member may be the conversion member 232 described in the above embodiment.
  • the conversion member 232 can guide the ram 200 to rotate relative to the guide member 210 against the urging force of the energy storage mechanism 220. At this time, the conversion member 232 can perform a hill climbing motion in the curved surface guide portion 233.
  • the curved guide portion 233 may be disposed on an outer surface of the ram 200. Accordingly, the conversion member may be fixed to an inner surface of the guide member 210. In use, the guide member 210 and the conversion member may be in a stationary state, the ram 200 drives the curved surface guiding portion 233 to rotate relative to the guiding member 210 and the conversion member, and the ram 200 provided with the curved surface guiding portion 233 is at the conversion member and the curved surface guiding portion. With the cooperation of 233, the force of the energy storage mechanism 220 is overcome to move in the first direction.
  • the power mechanism may include a motor 60 and a speed reduction mechanism 601 for decelerating the output speed of the motor 60.
  • the speed reduction mechanism 601 can be a three-stage planetary gear reduction mechanism 601.
  • the speed reduction mechanism 601 can also be in other forms, which is not specifically limited herein.
  • the tool spindle 30 can be a rotary body having a central axis.
  • the tool spindle 30 is driven by the power mechanism and is rotatable about a central axis.
  • the body of the tool spindle 30 extends along the longitudinal direction, having a first end remote from the power mechanism and a second end adjacent to the power mechanism.
  • the first end of the tool spindle 30 is provided with a collet for mounting the working head.
  • the second end of the tool spindle 30 can be directly connected to the speed reduction mechanism 601 in the power mechanism.
  • the second end of the tool spindle 30 can also be indirectly connected to the speed reduction mechanism 601 through the intermediate transmission member.
  • the intermediate transmission member may be the transmission shaft 10.
  • the intermediate transmission member may be in other manners, which is not specifically limited herein.
  • a hand tool For a hand tool, it has at least an impact drilling mode.
  • the hand tool In the case where the hand tool is in the impact drilling mode, that is, for impact drilling, the tool spindle 30 rotates about the central axis, and the hammer 200 is opposite to the guide 210. While the rotary motion is being engaged, the intermittent impact assembly 230 cooperates with the guide member 210 to reciprocate along the central axis direction to periodically strike the tool spindle 30. Subsequent tool spindle 30 transmits torque and impact forces to the working head on the chuck for impact drilling.
  • the work head may be a drill bit. Of course, the work head may also be different according to the actual application scenario, and the present application is not specifically limited herein.
  • the case where the ram 200 rotates relative to the guide 210 is specifically a speed difference between the ram 200 and the guide 210.
  • the ram 200 and the guiding member 210 can be rotated one by one; and the ram 200 and the guiding member 210 can also rotate.
  • the ram 200 and the guiding member 210 can rotate in the same direction with a speed difference, or the ram 200 and the guiding member 210 can be reversely rotated with a speed difference.
  • the hand tool 1 can have multiple functional modes, for example, it can include: an impact mode and a non-impact mode.
  • the impact mode it may be specifically an impact drilling mode or the like; in the non-impact mode, it may be specifically a screwdriver mode.
  • the specific function mode can be adaptively integrated and selected according to actual needs, and the present application does not specifically limit it.
  • a multi-function hand tool can also be provided with a mode adjustment mechanism to switch between different modes. For details, refer to the detailed description in the embodiment 2, and the details are not described herein.
  • the tool spindle 30 serves as a transmission shaft on the one hand for transmitting the torque of the power mechanism to the chuck, thereby driving the working head in the chuck to rotate; on the other hand, as the impacted member during the impact, the hammer 200 is to be hit.
  • the impact force after the impact is transmitted to the working head through the collet, thereby achieving the impact drilling of the working head.
  • the tool spindle 30 also does not impact the shaft in some embodiments.
  • the hand tool 1 has a first housing portion 650 for receiving the hammer impact mechanism 20.
  • the cross-sectional shape of the outer contour of the first casing portion 650 may be a circular shape, and may be other shapes, such as a regular polygon, etc., which is not specifically limited herein.
  • the following is an example in which the cross-sectional shape of the outer contour of the first casing portion 650 is a circle, and other shapes may be referred to analogously, and the details are not described herein again.
  • the radial dimension of the first casing portion 650 can be controlled within a predetermined size range, for example, 45 mm to 70 mm. between. Specifically, the mode adjustment mechanism 40 and the hammer impact mechanism 20 at least partially overlap radially. When the mode adjusting mechanism 40 and the hammer striking mechanism 20 have overlapping portions in the radial direction, the radial dimension can be saved, and the radial dimension at the first casing portion 650 is limited to a smaller extent as much as possible. Thereby, the body is compact and compact, the operation is convenient, and the user experience is better.
  • the mode adjustment mechanism 40 radially overlaps at least a portion of at least one of the guide 210 and the ram 200.
  • the mode adjustment mechanism 40 includes an impact switching ring 430 that partially overlaps the guide 210 in the radial direction.
  • the hand-held Other components in tool 1 can also be reasonably overlapping in the radial direction.
  • the radial dimension of the first casing portion 650 of the hand tool 1 can be adapted according to the specific model of the hand tool 1, the operating parameters, the component configuration, and the like.
  • the mode adjustment mechanism 40 may include an impact switching ring 430 and a mode switching button 450. At least one of the impact switching ring 430 and the mode switching button 450 at least partially radially overlaps the guide member 210.
  • the mode switch button 450 operatively drives the impact switch ring 430 to move between a first position and a second position.
  • the impact switching ring 430 is engaged with the hammer impact mechanism 20, and the relative rotation between the guiding member 210 and the ram 200 can be generated.
  • the impact switching ring 430 is in the second position, the impact switching ring 430 is separated from the hammer impact mechanism 20, and the relative rotation between the guiding member 210 and the ram 200 is not possible.
  • the hand tool 1 is in a non-impact mode.
  • the impact switching ring 430 can cooperate with the guiding member 210 in the hammer impact mechanism 20 to switch between the impact mode and the non-impact mode of the hand tool 1.
  • the guiding member 210 is provided with a first rib 212
  • the impact switching ring 430 is provided with a second rib 431.
  • the first rib 212 and the second tooth The rib 431 is engaged; in the non-impact mode, the first rib 212 is disengaged from the second rib 431.
  • the mode adjustment mechanism 40 can also adopt other configurations. Specifically, referring to FIGS. 2-5, 9, and 13, the mode adjustment mechanism 40 includes a pressure limiting ring 410 and a mode adjustment knob 420. .
  • the pressure limiting ring 410 is an impact switching ring for cooperating with the mode adjusting button 420 to implement an impact switching function.
  • the check ring 410 has an overlapping portion with the guide member 210 and the ram 200 in the radial direction.
  • the mode switching button 420 is rotatably connected to the housing 80, and the impact switching ring has no relative rotational connection with respect to the housing 80, and the mode switching button 420 drives the impact switching ring along the tool.
  • the central axis of the spindle 30 moves.
  • the hand tool 1 provided in the embodiment of the present invention has a radial dimension of 45 mm at the first casing portion 650 in order to enable it to enter a small space and to make the appearance dimension more harmonious. 70 mm range.
  • the ratio of the outer diameter of the hammer striking mechanism 20 to the radial dimension of the first casing portion 650 is between 0.6 and 0.9.
  • the ratio of the outer diameter of the hammer impact mechanism 20 to the radial dimension of the first casing portion 650 may vary depending on the configuration of the components of the hand tool 1.
  • the hand tool 1 may also include a torque adjustment mechanism that can be used to adjust the output torque to accommodate different application conditions.
  • the torque adjustment mechanism includes any one of the following: a mechanical torque adjustment structure, and an electronic torque adjustment mechanism.
  • the ratio of the outer diameter of the hammer impact mechanism 20 to the radial dimension of the first casing portion 650 is in a different range depending on the torque adjustment mechanism.
  • the torque adjustment mechanism can be a mechanical torque adjustment mechanism.
  • the mechanical torque adjustment mechanism may generally include an adjustment cover rotatably disposed on the casing of the hand tool 1, an adjustment unit mated with the adjustment cover, a cushioning member 440 mated with the adjustment unit, and the like.
  • the adjusting unit can adjust the amount of compression of the cushioning member 440 when the adjusting cover rotates, thereby adjusting the amount of preloading of the accumulator mechanism 231 in linkage with the axial direction.
  • the adjustment unit can be in the form of an impact switching ring 430.
  • the inside of the adjusting cover may be provided with an internal thread, and the corresponding outer side of the impact switching ring 430 is provided with an internal thread matched with the internal thread, and the two are connected by a threaded fit.
  • the ratio of the outer diameter of the outer diameter of the hammer striking mechanism 20 to the first casing portion 650 is generally not more than 0.9 at the adjusting cover.
  • the torque adjustment mechanism can be an electronic torque adjustment mechanism.
  • the electronic torque adjustment mechanism may generally include a current threshold setting unit electrically connected to the controller, a current detecting unit, and the like.
  • the user can select the desired current threshold through the current threshold setting unit according to the actual working condition.
  • the current detecting unit detects the operating current of the motor.
  • the controller issues a specific control command to control the operation of the motor or the like.
  • the current threshold setting unit may be specifically in the form of a knob, and may of course be in other forms.
  • the current threshold setting unit may be disposed on the casing of the handle position of the hand tool 1. The current detecting unit can set the inside of the casing at the handle position.
  • the radial dimension ratio of the first casing portion 650 can be controlled to be not less than 0.6.
  • the ratio of the outer diameter of the hammer impact mechanism 20 to the radial dimension of the first casing portion 650 is less than 0.6, the arrangement between the various components in the first casing portion 650 is less rational, the space utilization ratio is lower, and the space is increased.
  • the radial dimension of the first housing portion 650 is controlled to be not less than 0.6.
  • the size of the first casing portion 650 and the hammer impact mechanism 20 is a casing disposed outside the hammer impact mechanism 20, and at this time, the hammer impact mechanism 20
  • the ratio of the radial dimension to the first casing portion 650 may be 0.6 or more, and the theoretically larger the better, it may be close to about 0.9.
  • the rotational speed of the power mechanism output is the same as the rotational speed of the impact shaft, wherein the impact shaft can drive the ram 200 to rotate relative to the guide 210.
  • the mode adjustment mechanism 40 is at least partially axially overlapped with the hammer impact mechanism 20, and when the mode adjustment mechanism 40 and the hammer impact mechanism 20 at least partially overlap in the axial direction, that is, the mode adjustment structure and the hammer impact mechanism 20 are axially projected.
  • the overlapping portion is provided, the length of the whole tool of the hand tool 1 is reduced, so that the appearance ratio of the whole machine is coordinated, and the user is convenient to hold.
  • the impact shaft may be a shaft that can cause the ram 200 to rotate relative to the guide member 210.
  • the impact shaft can be different in different embodiments.
  • the impact shaft is a transmission shaft 10, and the transmission shaft 10 can drive the ram 200 to rotate relative to the guide member 210; or, as shown in FIG.
  • the impact shaft is a tool spindle 30 that can drive the ram 200 to rotate relative to the guide member 210.
  • the shaft (the transmission shaft 10) directly connected to the output end of the power mechanism is rotated one time.
  • the ram 200 can achieve multiple impacts to achieve better impact efficiency without the need to provide an additional ram speed increase mechanism.
  • the axial length of the body of the hand tool 1 may be 185 mm to 250 mm.
  • the axial length may be the length of the body of the hand tool 1 in the direction of the axis corresponding to the tool spindle 30.
  • the axial length of the body of the hand tool 1 may include a housing 80 and a portion of the collet 50 that extends out of the housing 80, but does not include a working head (bit) portion that is mounted on the collet 50.
  • the axial length affecting the fuselage mainly includes: a motor 60 disposed in the housing 80, a transmission mechanism, and a hammer impact mechanism 20.
  • the mode adjustment mechanism 40 includes an impact switching ring 430 that partially overlaps the guide 210 in the axial direction.
  • the respective components of the hammer impact mechanism 20 are also overlapped with each other in the axial direction.
  • the guide member 210 and the ram 200 at least partially overlap in the axial direction.
  • the intermittent impact assembly is also at least partially superposed in the axial direction between the ram 200 and the guide 210.
  • the axial length of the body of the hand tool 1 can be between 190 mm and 230 mm.
  • the motor 60 can select a brushless motor under the premise of satisfying the working parameters of the existing hand tool 1, thereby further reducing the axial length of the body of the hand tool 1.
  • the axial length of the body of the hand tool 1 provided in this specification can be controlled to an average of about 200 mm.
  • the hand tool 1 may also include a drive shaft 10.
  • the transmission shaft 10 is disposed between the power mechanism and the tool spindle 30.
  • the ram 200 is sleeved outside the transmission shaft 10 and is in driving engagement with the transmission shaft 10.
  • the drive shaft 10 can simultaneously drive the ram 200 and the tool spindle 30 to rotate.
  • the guiding member 210 may be sleeved on the outer side of the ram 200.
  • a conversion member 232 and a curved surface guiding portion 233 are disposed between the guiding member 210 and the ram 200.
  • the specific shape of the curved surface guiding portion 233 can be configured to guide the movement track of the conversion member 232, and the conversion member 232 can be realized with the ram 200.
  • the ram 200 moves along the trajectory of the curved guide 233 under the action of the conversion member.
  • the curved surface guiding portion 233 may be formed in an annular shape, and the curved surface guiding portion 233 may be circumferentially wound in the circumferential direction of the transmission shaft 10, specifically, the curved surface guiding portion 233 A climbing section 233a and a falling section 233b may be included, one end of the falling section 233b is connected to one end of the climbing section 233a, and the other end of the falling section 233b is extended toward the other end of the climbing section 233a. Among them, a climbing section 233a and a falling section 233b cooperate to form a climbing track. In the circumferential direction of the curved surface guiding portion 233, one or a plurality of climbing rails may be provided according to the circumference of the curved surface guiding portion 233.
  • the embodiment in which the guide member 210 is sleeved on the outside of the ram 200 the embodiment in which the guide member 210 is disposed inside the ram 200 can increase the circumference of the curved guide portion 233 such that the curved guide portion 233 is disposed in the circumferential direction.
  • the plurality of climbing tracks can improve the impact frequency of the hand tool 1 under the premise of ensuring that the motor is not blocked, thereby improving the impact efficiency of the hand tool 1.
  • the curved surface guiding portion 233 is provided with a plurality of climbing sections 233a and a falling section 233b corresponding to the climbing sections 233a in the circumferential direction, when the conversion member passes the climbing section 233a
  • the ram 200 moves in a first direction; when the conversion member passes the drop portion 233b, the ram 200 moves in a second direction to achieve an impact, and the number of the climbing segments 233a is 2 to 4
  • the curved surface guiding portion 233 is provided with 2 to 4 climbing portions 233a in the circumferential direction
  • the motor 30 drives the ram 200 to rotate one turn
  • the number of times the ram 200 strikes in the direction of the tool spindle 30 is equal to the number of times of the climbing portion 233a. It is 2 to 4 times, and it is possible to ensure that the hand tool 1 has a high impact frequency without increasing the rotational speed of the tamper 200 in the circumferential direction.
  • the ram 200 is movably supported on an inner circumferential surface of the guide member 210.
  • the ram 200 is located within an annular cavity between the guide 210 and the drive shaft 10. Wherein, in the impact mode, the ram 200 reciprocates along the central axis direction in cooperation with the intermittent impact assembly 230 and the guide member 210 to periodically strike the tool spindle 30. The ram 200 moves axially relative to the drive shaft 10 as the ram 200 reciprocates in the direction of the central axis.
  • the ram 200 can be supported on the inner circumferential surface of the guide member 210 while allowing a clearance fit between the ram 200 and the transmission shaft 10.
  • a gap is provided between the inner surface of the ram 200 and the outer surface of the transmission shaft 10, for example, the one-side gap may be 0.1 mm to 0.2 mm.
  • the specific value of the small gap is not limited to the above examples, and the present application is not specifically limited herein.
  • the outer surface of the ram 200 can abut against the inner circumferential surface of the guide member 210, and the ram 200 can be driven to rotate by the transmission shaft 10.
  • the intermittent impact assembly 230 directs the ram 200 to move linearly relative to the guide 210 in a predetermined path and strike the tool spindle 30 in at least one operating state.
  • the trajectory of the ram 200 may be a spiral trajectory in which the circular motion trajectory and the linear motion trajectory are combined.
  • composition of the intermittent impact component 230, the structure of the guide member 210, and the principle of forming an active impact can be referred to the detailed descriptions in the first embodiment to the fifth embodiment, and the details are not described herein again.
  • the curved guiding portion 233 may be disposed on the inner wall of the guiding member 210, and the outer wall of the ram 200 is disposed.
  • the curved surface guiding portion 233 may be a cam surface formed on the inner wall of the guiding member 210.
  • the cam surface has a climbing section 233a and a falling section 233b.
  • the elastic member During the movement of the switching member from the climbing section 233a toward the falling section 233b, the elastic member accumulates the elastic potential energy; when the switching member 232 is dropped from the climbing section 233a to the falling section At 233b, the elastic member releases the accumulated elastic potential energy, and the driving hammer 200 impacts the tool spindle 30 to form an active impact.
  • the hand tool 1 provided in the embodiment of the present invention may include a housing 80, a power mechanism, a tool spindle 30, a hammer impact mechanism 20, and the like.
  • the hammer impact mechanism 20 may include: an intermittent impact assembly 230, a ram 200, and a guide 210.
  • the specific composition, function, structure, and the like of the above various components in the hand tool 1 can be referred to the specific description in the above embodiments.
  • the intermittent impact assembly 230 may include: a curved surface guiding portion 233 disposed on one of the ram 200 and the guiding member 210, a conversion member disposed on the other, and abutting the ram 200
  • the energy storage mechanism 220 when the ram 200 rotates relative to the guide 210, the curved guide portion 233 causes the ram 200 to overcome the force of the energy storage mechanism 220 toward the first through the conversion member
  • the energy storage mechanism 220 drives the ram 200 to move in a second direction opposite to the first direction.
  • the first direction may be a direction away from the chuck of the hand tool 1 .
  • a curved guide portion 233 may be disposed on an inner surface of the guide member 210; correspondingly, the conversion member may be located in the ram 200. At this time, the conversion member may be the conversion member 232 described in the above embodiment.
  • the conversion member 232 can guide the ram 200 to rotate relative to the guide member 210 against the urging force of the energy storage mechanism 220. At this time, the conversion member 232 can perform a hill climbing motion in the curved surface guide portion 233.
  • the curved guide portion 233 may be disposed on an outer surface of the ram 200. Accordingly, the conversion member may be fixed to an inner surface of the guide member 210. In use, the guide member 210 and the conversion member may be in a stationary state, the ram 200 drives the curved surface guiding portion 233 to rotate relative to the guiding member 210 and the conversion member, and the ram 200 provided with the curved surface guiding portion 233 is at the conversion member and the curved surface guiding portion. With the cooperation of 233, the force of the energy storage mechanism 220 is overcome to move in the first direction.
  • the power mechanism may include a motor 60 and a speed reduction mechanism for decelerating the output speed of the motor 60.
  • the speed reduction mechanism may be a three-stage planetary gear reduction mechanism.
  • the speed reduction mechanism may also be in other forms, which is not specifically limited herein.
  • the tool spindle 30 can be a rotary body having a central axis.
  • the tool spindle 30 is driven by the power mechanism and is rotatable about a central axis.
  • the body of the tool spindle 30 extends along the longitudinal direction, having a first end remote from the power mechanism and a second end adjacent to the power mechanism.
  • the first end of the tool spindle 30 is provided with a collet for mounting the working head 600.
  • the second end of the tool spindle 30 can be directly connected to the speed reduction mechanism in the power mechanism.
  • the second end of the tool spindle 30 can also be indirectly connected to the speed reduction mechanism through the intermediate transmission member.
  • the intermediate transmission member may be the transmission shaft 10.
  • the intermediate transmission member may be in other manners, which is not specifically limited herein.
  • a hand tool For a hand tool, it has at least an impact drilling mode in which the tool spindle 30 rotates about a central axis in the case of a hand-held tool in an impact drilling mode, ie for impact drilling, in which the hammer 200 is subjected to the intermittent impact
  • the assembly 230 in cooperation with the guide member 210, reciprocates along the central axis direction to periodically strike the tool spindle 30.
  • the subsequent tool spindle 30 transmits torque and impact forces to the working head 600 on the collet to effect impact drilling.
  • the work head 600 may be a drill bit.
  • the work head 600 may also be different according to the actual application scenario. The present application is not specifically limited herein.
  • the hand tool can have multiple functional modes, for example, it can include: an impact mode and a non-impact mode.
  • the impact mode it may be specifically an impact drilling mode or the like; in the non-impact mode, it may be specifically a screwdriver mode.
  • the specific function mode can be adaptively integrated and selected according to actual needs, and the present application does not specifically limit it.
  • a multi-function hand tool can also be provided with a mode adjustment mechanism to switch between different modes. For details, refer to the detailed description in the embodiment 2, and the details are not described herein.
  • the tool spindle 30 serves on the one hand as a drive shaft for transmitting the torque of the power mechanism to the chuck, thereby driving the working head 600 in the chuck; on the other hand, as the impacted member during the impact, the hammer 200 is to be hit.
  • the impact force after the impact is transmitted to the working head 600 through the collet, thereby achieving the impact drilling of the working head 600.
  • the ram 200 and the tool spindle 30 it is generally made of a material having a higher hardness, and the collision of the two can be equivalent to a non-elastic collision.
  • the mass is relatively fixed due to limitations of the axial and radial dimensions of the machine. In the case where the mass of the ram 200 is fixed, in order to obtain higher impact efficiency, the smaller the mass of the tool spindle 30 as the impact member, the greater the impact energy obtained.
  • the mass of the tool spindle 30 is reduced as much as possible, and high impact energy is obtained, thereby obtaining better impact efficiency.
  • the mass range of the tool spindle 30 is Between 40 grams and 100 grams.
  • the mass range of the tool spindle 30 can be adaptively adjusted according to actual usage scenarios, such as the magnitude of the transmitted torque. For example, for a small torque hand tool (such as a 20 Nm electric drill), since the transmission torque is small and the shaft strength requirement is small, the diameter of the tool spindle 30 can be made small, so that the mass is small and can be close to or equal to 40 grams.
  • a small torque hand tool such as a 20 Nm electric drill
  • the hand tool may also include a drive shaft 10.
  • the transmission shaft 10 is disposed between the power mechanism and the tool spindle 30.
  • the ram 200 is sleeved outside the transmission shaft 10 and is in driving engagement with the transmission shaft 10.
  • the drive shaft 10 can simultaneously drive the ram 200 and the tool spindle 30 to rotate.
  • the transmission shaft 10 is a hollow rotating body, and a portion of the tool spindle 30 near the first end projects into the transmission shaft 10, and the tool spindle 30
  • the mass range is between 50 grams and 80 grams.
  • the drive shaft 10 provided with a hollow swivel structure, a portion thereof is sleeved outside the tool spindle 30, and an end near the power mechanism cooperates with the bearing for providing radial support for the tool spindle 30.
  • the support function of the partial tool spindle 30 is shared, so that the axial length and diameter of the tool spindle 30 can also be reduced to some extent. Specifically, the mass range of the tool spindle 30 can be reduced to between 50 grams and 80 grams.
  • the strength needs to be guaranteed to have a certain safety factor, so that the minimum mass of the tool spindle 30 can be increased to some extent.
  • the drive shaft 10 and The relationship of the tool spindle 30 sleeve can appropriately reduce the quality of the tool spindle 30 to ensure the optimal combination of size, appearance and performance.
  • the guiding member 210 may be sleeved on the outer side of the ram 200.
  • a conversion member 232 and a curved surface guiding portion 233 are disposed between the guiding member 210 and the ram 200.
  • the specific shape of the curved surface guiding portion 233 can be configured to guide the movement track of the conversion member 232, and the conversion member 232 can be realized with the ram 200.
  • the ram 200 moves along the trajectory of the curved guide 233 under the action of the conversion member.
  • the curved surface guiding portion 233 may be formed in an annular shape, and the curved surface guiding portion 233 may be circumferentially wound along the circumferential direction of the transmission shaft 10, specifically, the curved surface guiding portion.
  • the 233 may include a climbing section 233a and one drop section 233b, one end of the falling section 233b is connected to one end of the climbing section 233a, and the other end of the falling section 233b is extended toward the other end of the climbing section 233a.
  • a climbing section 233a and a falling section 233b cooperate to form a climbing track.
  • one or a plurality of climbing rails may be provided according to the circumference of the curved surface guiding portion 233.
  • the embodiment in which the guide member 210 is sleeved on the outside of the ram 200 the embodiment in which the guide member 210 is disposed inside the ram 200 can increase the circumference of the curved guide portion 233 such that the curved guide portion 233 is disposed in the circumferential direction.
  • a plurality of climbing tracks improve the impact frequency of the hand tool under the premise of ensuring that the motor is not blocked, thereby improving the impact efficiency of the hand tool.
  • the ram 200 is movably supported on an inner circumferential surface of the guide member 210.
  • the ram 200 is located within an annular cavity between the guide 210 and the drive shaft 10. Wherein, in the impact mode, the ram 200 reciprocates along the central axis direction in cooperation with the intermittent impact assembly 230 and the guide member 210 to periodically strike the tool spindle 30.
  • the ram 200 moves axially relative to the drive shaft 10 as the ram 200 reciprocates in the direction of the central axis. Applicant has found that if the ram 200 directly abuts against the transmission shaft 10, during the axial movement of the ram 200 relative to the transmission shaft 10, the barbs 200 and the steel ball 221 transmit torque contact friction for a long time. Thus, the axial movement of the ram 200 is affected, in particular, the impact energy output from the ram 200 to the tool spindle 30 is reduced.
  • the ram 200 can be supported on the inner circumferential surface of the guide member 210 while leaving a gap between the ram 200 and the transmission shaft 10.
  • a small clearance fit may be provided between the inner surface of the ram 200 and the outer surface of the drive shaft 10, for example, the single-sided gap may be 0.1 mm to 0.2 mm.
  • the specific value of the small gap is not limited to the above examples, and the present application is not specifically limited herein.
  • the outer surface of the ram 200 can abut against the inner circumferential surface of the guide member 210, and the ram 200 can be driven to rotate by the transmission shaft 10.
  • the intermittent impact assembly 230 directs the ram 200 to move linearly relative to the guide 210 in a predetermined path and strike the tool spindle 30 in at least one operating state.
  • the trajectory of the ram 200 may be a spiral trajectory in which the circular motion trajectory and the linear motion trajectory are combined.
  • composition of the intermittent impact component 230, the structure of the guide member 210, and the principle of forming an active impact can be referred to the detailed descriptions in the above-mentioned Embodiments 1 to 5, and the details are not described herein again.
  • the curved guiding portion 233 may be disposed on the inner wall of the guiding member 210, and the outer wall of the ram 200 is disposed.
  • the curved surface guiding portion 233 may be a cam surface formed on the inner wall of the guiding member 210.
  • the cam surface has a climbing section 233a and a falling section 233b.
  • the elastic member During the movement of the switching member from the climbing section 233a toward the falling section 233b, the elastic member accumulates the elastic potential energy; when the switching member 232 is dropped from the climbing section 233a to the falling section At 233b, the elastic member releases the accumulated elastic potential energy, and the driving hammer 200 impacts the tool spindle 30 to form an active impact.
  • the first end of the tool spindle 30 is provided with a mounting hole 613 for engaging the working head 600, adjacent to the first end of the tool spindle 30.
  • a mounting attachment is provided on the outer side, and the mounting hole 613 and the mounting attachment form a quick-change chuck 610 for mounting the work head 600. After the working head 600 is snapped into the quick-change collet 610, it can move along the central axis.
  • the quick change chuck 610 may be in the form of an SDS (Special Direct System) type output head.
  • the body of the quick change chuck 610 may be formed by the first end of the tool spindle 30.
  • the first end of the tool spindle 30 is provided with a mounting hole 613 for engaging with the working head 600.
  • the two can form a circumferentially constrained engaging structure.
  • the position at which the working head 600 is engaged with the mounting hole 613 may be formed in a circumferential direction in which a plurality of projections 611 are fitted to the dimples 612.
  • the protrusion 611 may be disposed on the inner wall of the mounting hole 613 or may be disposed on the working head 600.
  • the recess 612 may be disposed on the working head 600 or may be disposed on the inner wall of the mounting hole 613. on.
  • the mounting hole 613 may be a circular hole as a whole, and a plurality of protrusions 611 are provided on the wall of the hole of the mounting hole 613 in the circumferential direction.
  • the outer wall of one end of the working head 600 engaged with the mounting hole 613 is provided with a recess 612 matching the protrusion 611.
  • the number of the protrusions 611 may be two, and is symmetrically distributed along the circumferential direction of the tool spindle 30.
  • the dimples 612 on the working head 600 can be divided into two groups, one of which is used to cooperate with the protrusions 611 to realize the transmission of torque, hereinafter referred to as a twisting pit.
  • the set of twisted holes may include two pits disposed opposite each other along the circumferential direction of the work head 600.
  • the twisting pit on the working head 600 is in a semi-open form, and has an opening on a side close to the casing.
  • the working head 600 When the twisting hole of the working head 600 is engaged with the protrusion 611 of the mounting hole 613, the working head 600 is circumferentially stationary with respect to the tool spindle 30 without relative rotation, thereby being able to be driven by the tool spindle 30 to achieve synchronization. Turn.
  • the set of steel ball locking pits may include two dimples disposed opposite each other along the circumferential direction of the working head 600.
  • the steel ball locking pit is a non-penetrating long groove, and the steel ball diameter is smaller than the length of the steel ball locking pit, and can be small along the central axis of the tool spindle 30 after the working head 600 is snapped into the quick-change chuck 610.
  • the range of axial swaying, in conjunction with the impact mode, achieves impact drilling.
  • the mounting hole 613 may be in the form of an inner hexagonal hole.
  • the mounting hole 613 is an inner hexagonal hole
  • one end of the working head 600 engaged with the mounting hole 613 has a hexagonal cross section.
  • the working head 600 having a hexagonal cross section is inserted into the inner hexagonal hole, the working head 600 is relatively stationary in the circumferential direction with respect to the tool spindle 30, and is relatively movable in the axial direction.
  • the sum of the masses of the quick change collet 610 and the tool spindle 30 ranges between 50 grams and 150 grams. This mass range is primarily based on the mass range of the tool spindle 30 between 40 grams and 100 grams, while the quality of the mounting attachment of the quick change chuck 610 is typically determined between 10 grams and 50 grams.
  • the mounting attachment may vary depending on the specific form of the quick change collet 610.
  • the mounting accessory when the quick-change type collet 610 is installed in the manner of the inner hexagonal hole, the mounting accessory mainly includes a component such as a steel ball connected, and the mass thereof is about 10 g; when the quick-change type collet 610 is installed
  • the installation accessories when the method is "four-pit" type installation, the installation accessories mainly include: lock sleeve, steel ball, pressure plate and other components, the quality of which is about 50 grams.
  • the quick-change chuck 610 is not limited to the above description, and other modifications may be made by those skilled in the art in light of the technical essence of the present application, but the functions and effects thereof are the same as or similar to the present application. All should be covered by the scope of this application.
  • the first end of the tool spindle 30 is provided with a jaw type clamp by means of a fixed connection, the jaw clamp
  • the head includes a core body fixed at one end to the first end of the tool spindle 30, an operating casing sleeved outside the core body, and a collet connected to the core body.
  • the collet can generally include three split jaws that can hold the work heads 600 of different sizes and different cross sections, and are generally more versatile.
  • the jaw type collet has a core, which may be a hollow, rotary body as a whole, and one end of which may be sleeved at the first end of the tool spindle 30.
  • the core body and the tool spindle 30 can be connected and fixed by a thread or the like at a mating position.
  • the other end of the core may also be connected to the split jaws by means of a screw connection or the like.
  • the core body and the split claw are formed with a tapered hole having a predetermined taper, and when the core body and the split claw are relatively rotated, the opening or closing of the split claw can be realized.
  • the specific transmission relationship, the connection manner, and the like of the jaw type can be referred to the specific description in the above embodiments, and the details are not described herein again.
  • the density of the core may be between: 1 g/cm 3 (g/cm 3 ) to 8 g/cm 3 (g/cm 3 ).
  • the material of the core may be any one of the following: plastic, aluminum, steel, and the like. In principle, the density of the core is preferably as small as possible while ensuring that the core has sufficient strength of use.
  • the sum of the mass of the jaw type chuck and the tool spindle 30 may range from 120 grams to 450 grams.
  • the main factors affecting the quality of the jaw type chuck may include: the material of the core body, the specific structure of the core body, and the material of the operation shell.
  • the material of the operation casing is plastic
  • the sum of the masses of the core body and the operation casing is about It is 80 g
  • the material of the core is aluminum
  • the sum of the mass of the core and the operating shell is about 160 g
  • the mass of the core is about 260 g.
  • the mass of the core is about 300 grams.
  • the quality of the core will increase to some extent, for example, to about 350 grams.
  • the quality thereof may be greater, and the present application is not specifically limited herein.
  • the mass range of the jaw type chuck can be between 80 grams and 350 grams, taking into account various factors affecting the quality of the chuck, correspondingly, the jaw type clamp
  • the sum of the mass of the head and the tool spindle 30 can be between 120 grams and 450 grams.
  • the tool spindle 30 is fixedly coupled to the collet 50 by means of screwing. Specifically, in the present embodiment, the tool spindle 30 is disposed near one end of the collet 50.
  • the external thread 300, the core 501 of the collet 50 is internally provided with a threaded hole 500 mated with the external thread 300, and the tool spindle 30 and the collet 50 are connected to the threaded hole 500 by the external thread 300.
  • the chuck 50 includes a core 501, a claw 502 and a locking ring 503.
  • the locking ring 503 is sleeved on the core 501, and the claw 502 for clamping the tool head is disposed at the end of the core 501.
  • the core 501 A threaded hole 500 is provided.
  • the tool head can obtain greater kinetic energy and improve drilling efficiency. Based on the principle of conservation of momentum during inelastic collisions, it is necessary to obtain a greater speed after the impact of the tool head, so that the quality of the collet 50 can be reduced.
  • the material of the core 501 is made to have a density of 1 g/cm 3 to 5 g/cm 3 .
  • the core 501 may be made of an aluminum or aluminum alloy material.
  • the material of the claw 502 is made to have a density of 5 g/cm 3 to 8 g/cm 3 .
  • the jaws 502 can be made of a stainless steel material to ensure the strength of the jaws 502.
  • the core 501 can also be made of a plastic material in the case where the strength satisfies the requirements, so that the tool head can obtain greater kinetic energy than the core using aluminum or aluminum alloy after the impact.
  • Hand tool 1 has a rated torque of less than or equal to 55 Nm.
  • Rated torque means that the hand tool 1 can work normally within the rated torque range. If the hand tool 1 is operated beyond the rated torque, it may cause abnormal conditions in the hand tool 1, such as reduced service life or damaged parts.
  • the core 501 is made of an aluminum or aluminum alloy material, and the aluminum or aluminum alloy cannot be subjected to heat treatment, the core 501 of the present invention has a strength lower than that of a core made of stainless steel.
  • the core body 501 needs to be adapted to the working head, the claw 502, and the like having specifications. Therefore, it is inconvenient to improve the structure thereof, so that the core body 501 has high strength, and the power rating of the hand tool 1 can be guaranteed.
  • the drilling speed is increased.
  • T 9549 * P / n.
  • T represents the rated torque of the hand tool 1 in units of cow meters
  • P represents the maximum power of the motor in kilowatts
  • n represents the speed output after the motor is decelerated by the speed reducer, which in this embodiment is the tool spindle Speed, in revolutions per minute (r/min).
  • the speed reducer which in this embodiment is the tool spindle Speed, in revolutions per minute (r/min).
  • the density of the material of the core 501 is from 1 g/cm 3 to 5 g/cm 3 , the quality of the core 501 of the present invention is lower than that of the core made of stainless steel of the prior art, so that the hand tool can be made.
  • the overall quality of 1 is reduced.
  • the handle for holding the hand tool is located at the middle rear portion of the hand tool 1, and the lowering of the quality of the core 501 can also shift the center of gravity of the hand tool 1 toward the handle. The center of gravity of the hand tool 1 is brought close to the handle, so that the handle is easily operated by the handle, and the grip is comfortable.
  • Drilling was performed using two hand tools that differ only in core 501 material.
  • the hand tool was fitted with the same 8 mm diameter tool head and a 50 mm deep hole was drilled into the concrete. That is, using two hand tools that differ only in core 501 material, two identically sized holes are drilled in the same material in the same environment.
  • Each hand tool drills 3 times, records the time taken to drill the two hand tools, and calculates the average time used for each hand tool.
  • the drilling efficiency is the drilling depth divided by the time spent drilling. .
  • a hand tool uses a steel collet core with an average time of 15.26 seconds for drilling, and another hand tool uses an aluminum collet core for the average diameter of the hole. The time is 10.00 seconds. It can be seen that the use of the core of aluminum or aluminum alloy can improve the drilling efficiency of the hand tool 1 and shorten the time taken for drilling, and can be shortened by about 30% in the above experiment, and the effect is obvious.
  • the present invention also provides a collet attachment that includes a collet 50, a tool spindle 30, and a hammer impact mechanism 20 that is fixedly coupled to the collet 50.
  • the hammer impact mechanism 20 has a ram 200 that can reciprocally impact the tool spindle 30 in the axial direction of the tool spindle 30; the collet attachment is detachably coupled to the output shaft of the hand tool body.
  • the output shaft of the hand tool body referred to herein is two shafts different from the tool spindle.
  • the tool spindle is used to receive the hammer impact, and the output shaft is the shaft in the hand tool body.
  • the output shaft may be a drive shaft or an output shaft of the reducer, and the output shaft is an output portion on the body of the hand tool for outputting rotational power.
  • the hand tool body is used to provide power, and the output shaft of the hand tool body can be mated with other types of accessories to achieve other corresponding functions.
  • the hammer impact mechanism 20 is not limited to the above structure, and the hammer impact mechanism should be understood in particular as a hammer impact mechanism having at least one ram 200 that reciprocates linearly in the axial direction of the tool spindle.
  • the hammer impact mechanism springs and/or pneumatically and/or hydraulically drives the ram by means of a chute device, by means of bearings and/or by means of an eccentric unit.
  • the hammer impact mechanism may be a pneumatic hammer impact mechanism or an eccentric hammer impact mechanism.
  • the pneumatic hammer impact mechanism may be configured such that the crank linkage mechanism drives the piston of the compression cylinder to reciprocate to generate compressed air, and the compressed air drives the ram to hammer the tool spindle.
  • the eccentric hammer impact mechanism may be provided as a hammer impact structure that is rotated by a linear motion that produces a rotational axis perpendicular to the rotational motion.
  • the eccentric hammer impact mechanism has a rotationally fixed connection to the drive element. Eccentric element.
  • the guide member 210 is not limited to the outer peripheral wall of the ram 200. In other embodiments, the guide member may be disposed on the inner circumferential side of the ram as long as the guide member and the ram are provided. The relative rotation of the ram can be achieved.

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Abstract

A hammer impact mechanism (20), a handheld power tool (1) having the hammer impact mechanism, and an attachment having the hammer impact mechanism. The hammer impact mechanism comprises a hammer (200) and a guide member (210) capable of rotating relative to each other, and an energy storage mechanism (231) abutting the hammer. One of the hammer and the guide member is provided with a curved guide portion (233), and the other is correspondingly provided with a conversion member (232). The curved guide portion comprises a plurality of upward sections (232a) and downward sections (232b) corresponding to the upward sections. When the conversion member passes the upward section, the conversion member drives the hammer to overcome the force of the energy storage mechanism to move in a first direction. When the conversion member passes the downward section, the energy storage mechanism drives the hammer to move in a second direction opposite to the first direction to implement an impact. The relative rotational speed of the hammer rotating relative to the guide member is 1000 to 2500 rpm. The ratio of the impact frequency of the hammer to the relative rotational speed is 2 to 4 times per rotation.

Description

手持式动力工具Hand-held power tool 技术领域Technical field
本发明涉及一种手持式动力工具,尤其涉及一种具有轴向冲击功能的手持式动力工具。The present invention relates to a hand-held power tool, and more particularly to a hand-held power tool having an axial impact function.
背景技术Background technique
在具有轴向冲击功能的冲击钻产品中,冲击结构的不同会具有不同的冲击效果。传统的冲击结构是利用以对动静端齿,主要冲击力来自操作者对刀具主轴与工作面之间抵接力的施加,与刀具主轴固定连接的动端齿相对静端齿的轴向爬坡形成了刀具主轴轴向运动。相对动静端齿式的冲击结构,主动式冲击结构具有更大的冲击力,在冲击过程中,实现对刀具主轴的轴向冲击来自于主动式冲击结构实现,而非依靠操作者对刀具主轴与工作面之间抵接力的施加。常见的主动式冲击结构有凸轮式主动冲击结构,即冲击钻利用凸轮结构使撞锤在冲击之前先进行爬坡压缩弹簧蓄能,然后由弹簧释放储蓄的能量给撞锤来使撞锤沿轴向快速运动,进而撞击刀具主轴,在凸轮结构的持续旋转下,上述动作重复发生,进而能够给刀具主轴提供间歇性的轴向冲击力。因此,主动冲击技术是取代传统的动静端齿冲击技术来实现冲击钻孔高效率、高破击力,且提升用户体验的一项技术,而且在主动式冲击结构的研发过程中,如何获得更高的钻孔效率也是相关领域面对的一大难题与机会,也提供了一定的改进空间。In impact drill products with axial impact, the impact structure will have different impact effects. The traditional impact structure is used to move the static end teeth. The main impact force comes from the operator's application of the abutting force between the tool spindle and the working surface. The moving end teeth fixedly connected with the tool spindle form an axial climbing along the static end teeth. The axial movement of the tool spindle. Compared with the impact structure of the static and dynamic end teeth, the active impact structure has greater impact force. During the impact process, the axial impact on the tool spindle is realized by the active impact structure, instead of relying on the operator to the tool spindle. The application of abutting force between the working faces. The common active impact structure has a cam-type active impact structure, that is, the impact drill utilizes a cam structure to cause the ram to perform a ramping compression spring energy storage before the impact, and then the spring releases the stored energy to the ram to make the ram along the shaft. The rapid movement and the impact on the tool spindle, the above-mentioned actions are repeated under the continuous rotation of the cam structure, thereby providing an intermittent axial impact force to the tool spindle. Therefore, the active impact technology is a technology that replaces the traditional dynamic and static end-tooth impact technology to achieve high efficiency, high impact force and user experience of impact drilling, and how to obtain more in the development of active impact structure. High drilling efficiency is also a major problem and opportunity in related fields, and it also provides some room for improvement.
发明内容Summary of the invention
本发明提供一具有冲击钻孔效率高的手持式冲击钻。其中,通过对主动冲击结构中凸轮爬坡轨道的个数,以及刀具主轴转速范围的选择,对两个参数进行优化组合,使具有冲击功能的手持式工具装置获得了较高的冲击钻孔效率,从而提升了用户体验。The invention provides a hand-held impact drill with high impact drilling efficiency. Among them, through the selection of the number of cam climbing tracks in the active impact structure and the selection of the spindle speed range of the tool, the two parameters are optimally combined to achieve high impact drilling efficiency for the hand tool device with impact function. , which enhances the user experience.
本发明提供了一种技术方案:一种锤冲击机构,包括可相对旋转的撞锤和导向件,以及与所述撞锤抵接的蓄能机构,所述撞锤和所述导向件的其中之一上设置有曲面引导部,所述撞锤与导向件的另一个上相应地设置有转换 件,所述曲面引导部包括若干个爬坡段以及与所述爬坡段对应的跌落段,当所述转换件经过所述爬坡段时,所述转换件驱动所述撞锤克服所述蓄能机构的作用力朝第一方向运动;当所述转换件经过所述跌落段时,所述蓄能机构驱动所述撞锤朝与第一方向相反的第二方向运动从而实现冲击;撞锤相对导向件旋转的相对旋转速度为1000-2500转每分钟,所述撞锤的冲击频率与所述相对旋转速度的比值为2-4次每转。The present invention provides a technical solution: a hammer impact mechanism comprising a relatively rotatable ram and a guide member, and an energy storage mechanism abutting the ram, the ram and the guide member thereof One of the curved guide portions is disposed on the other of the guide members, and the curved guide portion includes a plurality of climbing sections and a falling section corresponding to the climbing section. When the conversion member passes the climbing section, the conversion member drives the ram to move in a first direction against the force of the energy storage mechanism; when the conversion member passes the drop segment, the The energy storage mechanism drives the ram to move in a second direction opposite to the first direction to achieve an impact; the relative rotational speed of the ram relative to the rotation of the guide is 1000-2500 rpm, and the impact frequency of the ram is The ratio of the relative rotational speeds is 2-4 times per revolution.
优选的,所述爬坡段的数量包括2-4个。Preferably, the number of the climbing sections comprises 2-4.
优选的,所述爬坡段的数量包括3个。Preferably, the number of the climbing sections includes three.
优选的,所述爬坡段包括起始点和的终止点,所述起始点与所述终止点在所述轴线的投影的距离为4-15mm。Preferably, the climbing section includes a starting point and an ending point, and the distance between the starting point and the ending point on the axis is 4-15 mm.
优选的,所述距离优选为4-8mm。Preferably, the distance is preferably 4-8 mm.
优选的,所述曲面引导部周向地设置在所述导向件的内圆周面上,所述转换件设置在所述撞锤的外圆周面上。Preferably, the curved guide portion is circumferentially disposed on an inner circumferential surface of the guide member, and the conversion member is disposed on an outer circumferential surface of the ram.
优选的,所述导向件具有一垂直于所述撞锤的运动方向的端面,所述爬坡段相对与所述端面的爬坡角度为5-25度。Preferably, the guiding member has an end surface perpendicular to the moving direction of the ram, and the climbing section has a climbing angle of 5-25 degrees with respect to the end surface.
优选的,所述跌落段倾斜设置,且沿所述导向件的圆周方向朝远离爬坡段的方向延伸。Preferably, the drop section is disposed obliquely and extends in a direction away from the climbing section along a circumferential direction of the guide.
本发明还提供了另外一种技术方案:一种手持式动力工具,包括权利要求1所述的锤冲击机构,马达,以及刀具主轴;所述刀具主轴具有一轴线,所述刀具主轴在所述马达的驱动下绕所述轴线转动,所述撞锤能够间歇地沿所述轴线冲击所述刀具主轴。The present invention also provides another technical solution: a hand-held power tool comprising the hammer impact mechanism of claim 1, a motor, and a tool spindle; the tool spindle has an axis, and the tool spindle is The motor is driven to rotate about the axis, and the ram can intermittently impact the tool spindle along the axis.
优选的,所述相对旋转速度与所述刀具主轴的旋转速度相同。Preferably, the relative rotational speed is the same as the rotational speed of the tool spindle.
优选的,所述锤冲击机构还包括能够驱动所述撞锤相对所述导向件旋转的冲击轴,所述冲击轴由所述马达旋转驱动。Preferably, the hammer impact mechanism further includes an impact shaft capable of driving the ram to rotate relative to the guide, the impact shaft being rotationally driven by the motor.
优选的,所述手持式工具装置还包括一端与所述手持式动力工具的壳体接触,另一端与所述撞锤朝向所述刀具主轴自由端的端面接触的缓冲件,所述缓冲件能够沿所述第二方向产生挤压形变。Preferably, the hand tool device further includes a buffer member having one end in contact with the housing of the hand-held power tool and the other end contacting the end surface of the ram with the free end of the tool spindle, the buffer member being capable of The second direction produces an extrusion deformation.
优选的,所述缓冲件被所述撞锤沿所述第二方向的最大压缩量为2mm。Preferably, the cushioning member is compressed by the ram in the second direction by a maximum amount of 2 mm.
优选的,距离优选为4-8mm。Preferably, the distance is preferably 4-8 mm.
优选的,所述缓冲件为橡胶件或弹簧。Preferably, the cushioning member is a rubber member or a spring.
优选的,所述手持式动力工具还包括驱动所述刀具主轴旋转的传动轴,所述锤冲击机构还包括驱动所述撞锤相对所述导向件相对旋转的冲击轴,所述传动轴与所述冲击轴的旋转速度相同。Preferably, the hand-held power tool further includes a transmission shaft that drives rotation of the tool spindle, and the hammer impact mechanism further includes an impact shaft that drives relative rotation of the ram relative to the guide member, the transmission shaft and the transmission shaft The rotation speed of the impact shaft is the same.
优选的,所述传动轴与所述冲击轴同轴设置。Preferably, the transmission shaft is disposed coaxially with the impact shaft.
优选的,所述手持式动力工具还包括驱动所述刀具主轴旋转的传动轴,所述撞锤在至少一个平面上包围所述传动轴与所述刀具主轴。Preferably, the hand-held power tool further includes a drive shaft that drives rotation of the tool spindle, the ram surrounding the drive shaft and the tool spindle in at least one plane.
优选的,所述导向件在至少一个平面上包围所述撞锤。Preferably, the guide surrounds the ram in at least one plane.
本发明还提供了另外一种技术方案:一种具有冲击功能的附件,所述附件用于与手持式动力工具主体可拆卸地连接,其特征在于:所述附件包括权利要求1所述的锤冲击机构,以及刀具主轴;所述刀具主轴具有一轴线,所述刀具主轴能够绕所述轴线转动,所述撞锤能够间歇地沿所述轴线冲击所述刀具主轴。The present invention also provides another technical solution: an accessory having an impact function for detachably connecting with a hand-held power tool main body, characterized in that the accessory comprises the hammer of claim 1. An impact mechanism, and a tool spindle; the tool spindle having an axis about which the tool spindle is rotatable, the hammer being capable of intermittently impacting the tool spindle along the axis.
优选的,所述附件包括用于收容所述锤冲击机构的附件壳体,所述手持式动力工具主体包括工具壳体,所述附件壳体能够与工具壳体连接。Preferably, the accessory includes an accessory housing for receiving the hammer impact mechanism, the hand-held power tool body including a tool housing that is connectable to the tool housing.
优选的,所述手持式动力工具主体包括由传动装置旋转输出的传动轴,所述传动轴与所述刀具主轴旋转连接。Preferably, the hand-held power tool main body includes a transmission shaft that is rotated and output by a transmission, and the transmission shaft is rotatably coupled to the tool main shaft.
优选的,所述锤冲击机构包括一能够驱动所述撞锤相对导向件旋转的冲击轴,所述冲击轴与输出轴旋转连接。Preferably, the hammer impact mechanism includes an impact shaft capable of driving the ram to rotate relative to the guide member, the impact shaft being rotatably coupled to the output shaft.
优选的,所述冲击轴与所述刀具主轴无相对转动的连接。Preferably, the impact shaft has no rotational connection with the tool spindle.
优选的,所述附件还包括连接轴,所述连接轴的一端与所述输出轴旋转连接,另一端与所述冲击轴无相对转动的连接。Preferably, the accessory further includes a connecting shaft, one end of the connecting shaft is rotatably connected to the output shaft, and the other end is connected to the impact shaft without a relative rotation.
优选的,所述冲击轴可选择与所述撞锤无相对旋转地连接。Preferably, the impact shaft is selectively connectable to the ram without rotation.
优选的,所述冲击轴与所述连接轴一体设置。Preferably, the impact shaft is integrally provided with the connecting shaft.
优选的,所述附件还包括用于将工作头安装于所述刀具主轴的安装组件,所述安装组件能够与所述刀具主轴可拆卸地连接。Preferably, the attachment further includes a mounting assembly for mounting the working head to the tool spindle, the mounting assembly being detachably connectable to the tool spindle.
凸轮式的锤冲击机构中,如果撞锤相对导向件的旋转速度太高,会使转换件,也就是本实施例中钢球的落点位置会落到下一个爬坡轨道的爬坡段上,进而产生一定的危害。如果撞锤相对导向件的旋转速度太低,会降低单位时间内撞锤的打击次数,即降低单位时间内的累加打击能量,从而降低工具在冲击模式下的破击力。另外,关于钢球撞轨道问题,还有一个影响因素就是 爬坡轨道的个数,爬坡轨道的个数越大,钢球撞轨道的机率越大,所以,爬坡轨道的个数需要与撞锤的转速关联起来看,去判断出现钢球撞轨道的机率。In the cam type hammer impact mechanism, if the rotational speed of the ram relative to the guide member is too high, the conversion member, that is, the falling position of the steel ball in this embodiment will fall on the climbing section of the next climbing track. , in turn, cause certain harm. If the rotational speed of the ram relative to the guide member is too low, the number of hits per ram during the unit time will be reduced, that is, the accumulated striking energy per unit time will be reduced, thereby reducing the impact force of the tool in the impact mode. In addition, regarding the steel ball collision orbit problem, there is another influencing factor is the number of climbing tracks. The larger the number of climbing tracks, the greater the probability that the steel ball will hit the track. Therefore, the number of climbing tracks needs to be The speed of the ram is linked to determine the probability of a steel ball hitting the track.
“钢球撞轨道”指的是在冲击模式下,作为连接件的钢球,从周期段中爬坡段的最高点落下时,落在了下一个周期段的爬坡段上的情况。此处,钢球只是作为联接件的一个优选实施方式,在其他优选方式中,也可以有不同的选择。"Steel ball hitting track" refers to the case where the steel ball as the connecting member falls in the climbing section of the next cycle section when falling from the highest point of the climbing section in the cycle section in the impact mode. Here, the steel ball is only a preferred embodiment as a coupling, and in other preferred forms, different options are also possible.
其中,钢球撞轨道情况的危害有二:一是影响本次的撞击效率,即钢球在本次爬坡过程中弹簧储蓄的能量会因为钢球撞到爬坡轨道的爬坡段上而产生一定量的能量损失。二是钢球与凸轮导向件的爬坡轨道的长期撞击会导致爬坡轨道变形,影响撞锤在导向件内轴向运动的直线度,进而会影响凸轮式冲击结构的可靠性以及寿命。Among them, there are two hazards of the steel ball hitting the track: First, it affects the impact efficiency of this time, that is, the energy saved by the spring during the climbing of the steel ball will be caused by the steel ball hitting the climbing section of the climbing track. A certain amount of energy loss is generated. Second, the long-term impact of the steel ball and the cam track's climbing track will cause the climbing track to deform, affecting the straightness of the axial movement of the ram in the guiding member, which will affect the reliability and life of the cam-type impact structure.
在刀具主轴与撞锤的旋转速度相同的结构设计中,当刀具主轴的转速太高时,也会带来撞锤转速太高,而增大钢球撞轨道的机率。当刀具主轴的转速太低时,一方面会使撞锤转速低,使单位时间内的累加能量不足,而导致冲击模式下的破击力不足。另外一个方面,刀具主轴的转速太低,会使工作头的转速低,排屑能力差,钻孔阻力大,进而导致钻孔效率低。In the structural design with the same rotation speed of the tool spindle and the ram, when the rotation speed of the tool spindle is too high, the rpm speed is too high, and the probability of the steel ball hitting the track is increased. When the rotation speed of the tool spindle is too low, on the one hand, the ram speed is low, so that the accumulated energy per unit time is insufficient, and the breaking force in the impact mode is insufficient. On the other hand, the rotation speed of the tool spindle is too low, which causes the rotation speed of the working head to be low, the chip removal ability is poor, and the drilling resistance is large, which leads to low drilling efficiency.
因此,在刀具主轴与撞锤转速相同的设计结构中,为了使在联接件不撞轨道的情况下,获得尽可能高的钻孔效率,刀具主轴的转速值具有一个最优范围,不能太高,否则会导致钢球撞轨道,另一方面,也会带来撞锤在爬坡过冲中扭矩不够而导致的堵转现象。但是速度也不能太低,否则会因为撞锤转速太低而导致累加能量不足,破击力不够。此外,为了避免钢球撞轨道的发生,刀具主轴的转速还需要与爬坡轨道的个数组合来看。Therefore, in the design structure in which the tool spindle and the ram speed are the same, in order to obtain the highest possible drilling efficiency without the link hitting the rail, the rotational speed value of the tool spindle has an optimal range, which cannot be too high. Otherwise, it will cause the steel ball to hit the track. On the other hand, it will also bring about the stall phenomenon caused by the insufficient torque of the ram in the overshoot. However, the speed should not be too low, otherwise the slamming speed will be too low, resulting in insufficient energy and insufficient breaking force. In addition, in order to avoid the occurrence of steel ball collision orbit, the rotation speed of the tool spindle needs to be combined with the number of climbing rails.
分布在一个圆周上爬坡轨道的个数也会影响钢球撞轨道的机率。原因解释如下:如果在一个圆周上分布的轨道周期太多,即爬坡轨道个数太多,每个轨道所分到的弧长就会减小,而钢球水平飞跃距离不变,导致撞击轨道机率增加。此处撞轨道的情况是指撞锤在高速运动的过程中带动钢球与轨道接触的现象。The number of hill-climbing tracks distributed over a circle also affects the probability of the steel ball hitting the track. The reason is explained as follows: If there are too many orbital periods distributed on one circumference, that is, the number of graded orbits is too large, the arc length of each track will be reduced, and the horizontal distance of the steel ball will not change, resulting in impact. The probability of the track increases. The case of hitting the track here refers to the phenomenon that the ram strikes the steel ball in contact with the track during the high-speed movement.
为了缓解“钢球撞轨道”,本发明提供了另一个技术方案,在曲面引导部的周期段增设水平段,这样,每个周期段均包括水平段,爬坡段和跌落段,且水平段与跌落段位于爬坡段的两边,即爬坡段的起点与终点分别连接水平 段与跌落段。通过增加水平段来增加钢球的飞行距离,进而减小钢球撞轨道的机率。In order to alleviate the "steel ball hitting track", the present invention provides another technical solution, in which a horizontal section is added in the period of the curved surface guiding portion, so that each period segment includes a horizontal section, a climbing section and a falling section, and a horizontal section The falling section is located on both sides of the climbing section, that is, the starting point and the ending point of the climbing section are respectively connected to the horizontal section and the falling section. By increasing the horizontal section to increase the flight distance of the steel ball, thereby reducing the probability of the steel ball hitting the track.
另外,在冲击模式运行的过程中,抬起工具刀具主轴与工作面分离时,会出现类似于撞击的杂音,经过分析研究发现,是钢球带动撞锤处于爬坡轨道最高点时产生的钢球与轨道之间高速相向运动而产生的撞击声。In addition, during the operation of the impact mode, when the tool spindle is separated from the working surface, a noise similar to the impact will occur. After analysis, it is found that the steel ball is driven by the hammer at the highest point of the climbing track. The impact sound generated by the high-speed moving movement between the ball and the track.
为了解决上述问题,本发明提供了另一个技术方案,在撞锤沿冲击方向运动的路径上,在撞锤与壳体之间设置缓冲件,使钢球与爬坡轨道在高速撞击之前,将压缩弹簧储蓄的能量卸载掉。该技术方案为:所述手持式工具装置还包括缓冲件,所述缓冲件能够沿所述撞锤的运动方向产生形变,所述缓冲件的一端与壳体接触,所述缓冲件的另一端与所述撞锤的端面接触。In order to solve the above problems, the present invention provides another technical solution, in the path of the ram moving in the impact direction, a cushioning member is arranged between the ram and the casing, so that the steel ball and the climbing rail before the high-speed impact will The energy saved by the compression spring is unloaded. The technical solution is that the hand tool device further includes a buffer member capable of deforming along a moving direction of the ram, one end of the buffer member is in contact with the housing, and the other end of the buffer member It is in contact with the end surface of the ram.
本发明还提出一种手持工具,所述手持工具能在保证具有较高冲击效率的前提下,优化了内部结构,机身紧凑小巧,操作方便,用户体验较佳。The invention also proposes a hand-held tool, which can optimize the internal structure under the premise of ensuring high impact efficiency, the body is compact and compact, the operation is convenient, and the user experience is better.
本发明的上述目的可采用下列技术方案来实现:一种手持工具,至少包括冲击模式和非冲击模式两种工作模式,其特征在于,包括:壳体;动力机构,设置于所述壳体,包括马达及由马达驱动的传动机构;具有中心轴线的刀具主轴,所述刀具主轴由所述传动机构驱动并绕所述中心轴线旋转;所述刀具主轴具有远离所述动力机构的第一端和靠近所述动力机构的第二端,所述第一端设置有用于安装工作头的夹头;锤冲击机构,包括:撞锤,导向件,设置在所述撞锤与所述导向件之一上的曲面引导部,设置在另一个上的转换件,以及与所述撞锤抵接的蓄能机构;冲击模式下,所述撞锤相对所述导向件旋转,所述曲面引导部通过所述转换件能驱动所述撞锤克服所述蓄能机构的作用力沿所述中心轴线朝第一方向运动,所述蓄能机构能够驱动所述撞锤沿所述中心轴线朝与所述第一方向相反的第二方向运动以冲击所述刀具主轴;非冲击模式下,所述撞锤与所述导向件无相对旋转;所述手持工具设置有用于调节所述工作模式的模式调节机构,所述模式调节机构与所述锤冲击机构至少部分径向重叠;所述壳体包括用于容纳所述锤冲击机构的第一机壳部,所述第一机壳部的径向尺寸范围在45毫米至70毫米之间。The above object of the present invention can be achieved by the following technical solutions: a hand tool comprising at least two modes of operation, an impact mode and a non-impact mode, comprising: a housing; a power mechanism disposed on the housing; a motor and a motor driven transmission mechanism; a tool spindle having a central axis, the tool spindle being driven by the transmission mechanism and rotating about the central axis; the tool spindle having a first end remote from the power mechanism and Close to the second end of the power mechanism, the first end is provided with a collet for mounting the working head; the hammer impact mechanism comprises: a ram, a guiding member, and one of the ram and the guiding member a curved guide portion on the upper side, a conversion member disposed on the other, and an energy storage mechanism abutting against the ram; in the impact mode, the ram is rotated relative to the guide member, and the curved guide portion passes through The conversion member can drive the ram to move in a first direction along the central axis against the urging force of the energy storage mechanism, and the energy storage mechanism can drive the ram along the middle The axis moves in a second direction opposite the first direction to impact the tool spindle; in the non-impact mode, the ram does not rotate relative to the guide; the hand tool is configured to adjust the work a mode adjustment mechanism of the mode, the mode adjustment mechanism at least partially radially overlapping the hammer impact mechanism; the housing including a first housing portion for receiving the hammer impact mechanism, the first housing portion The radial dimensions range from 45 mm to 70 mm.
优选的,所述模式调节机构与所述导向件、所述撞锤中的至少一个的至少部分径向重叠。Preferably, the mode adjustment mechanism radially overlaps at least a portion of at least one of the guide member and the ram.
优选的,所述模式调节机构包括冲击切换环以及模式切换钮,所述模式 切换钮可操作地驱动所述冲击切换环在第一位置和第二位置之间运动;所述冲击切换环在第一位置时,所述冲击切换环与所述锤冲击机构啮合,所述导向件与所述撞锤之间能产生相对转动,所述手持工具处于冲击模式;所述冲击切换环在第二位置时,所述冲击切换环与所述锤冲击机构分离,所述导向件与所述撞锤之间无法产生相对转动,所述手持工具处于非冲击模式;所述冲击切换环和模式切换钮中至少之一与所述导向件至少部分径向重叠。Preferably, the mode adjustment mechanism includes an impact switching ring and a mode switching button, the mode switching button operatively driving the impact switching ring to move between a first position and a second position; In a position, the impact switching ring is engaged with the hammer impact mechanism, the guide member and the ram can be rotated relative to each other, the hand tool is in an impact mode; and the impact switching ring is in the second position. The impact switching ring is separated from the hammer impact mechanism, the relative rotation between the guiding member and the ram is not possible, the hand tool is in a non-impact mode; the impact switching ring and the mode switching button are At least one of the guide members at least partially overlaps the radial direction.
优选的,所述导向件上设置有第一齿纹,所述冲击切换环上设置有第二齿纹,在冲击模式下,所述第一齿纹与所述第二齿纹啮合;在非冲击模式下,所述第一齿纹与所述第二齿纹脱开。Preferably, the guiding member is provided with a first tooth pattern, and the impact switching ring is provided with a second tooth pattern. In the impact mode, the first tooth pattern is engaged with the second tooth pattern; In the impact mode, the first dent is disengaged from the second ridge.
优选的,所述模式切换钮旋转的连接于所述壳体,所述冲击切换环相对所述壳体无相对转动的连接,所述模式切换钮驱动所述冲击切换环沿刀具主轴的中心轴线移动。Preferably, the mode switching button is rotatably connected to the housing, the impact switching ring has no relative rotational connection with respect to the housing, and the mode switching button drives the impact switching ring along a central axis of the tool spindle mobile.
优选的,所述锤冲击机构包括冲击轴,所述冲击轴设置在所述传动机构与所述刀具主轴之间,所述撞锤套设在所述冲击轴外侧,所述冲击轴能驱动所述撞锤旋转,并且与所述刀具主轴无相对转动的连接。Preferably, the hammer impact mechanism comprises an impact shaft, the impact shaft is disposed between the transmission mechanism and the tool spindle, the ram is sleeved outside the impact shaft, and the impact shaft can drive the The ram is rotated and has no rotational connection with the tool spindle.
优选的,所述导向件套设在所述撞锤的外侧。Preferably, the guiding member is sleeved on an outer side of the ram.
优选的,所述撞锤沿所述中心轴线可移动地支承于所述导向件的内周面上。Preferably, the ram is movably supported on an inner circumferential surface of the guide member along the central axis.
优选的,所述导向件为中空的筒体,所述曲面引导部设置在所述导向件的内壁上,所述撞锤的外壁上设置有用于安装所述转换件的嵌入槽。Preferably, the guiding member is a hollow cylinder, and the curved guiding portion is disposed on an inner wall of the guiding member, and an outer wall of the ram is provided with an insertion groove for mounting the conversion member.
优选的,所述蓄能机构为弹性件,所述曲面引导部为所述导向件的内壁上形成的凸轮面,所述凸轮面具有爬坡段和跌落段,在所述转换件由所述爬坡段趋近所述跌落段运动的过程中,所述弹性件蓄积弹性势能;当所述转换件由所述爬坡段跌落至所述跌落段时,所述弹性件释放所述弹性势能,驱动所述撞锤冲击所述刀具主轴。Preferably, the energy storage mechanism is an elastic member, and the curved surface guiding portion is a cam surface formed on an inner wall of the guiding member, the cam surface has a climbing portion and a falling portion, and the conversion member is The elastic member accumulates elastic potential energy during the movement of the climbing section toward the falling section; the elastic member releases the elastic potential energy when the switching member is dropped from the climbing section to the falling section Driving the ram to impact the tool spindle.
优选的,所述锤冲击机构的外径与所述第一机壳部的径向尺寸比值在0.6-0.9之间。Preferably, the ratio of the outer diameter of the hammer impact mechanism to the radial dimension of the first casing portion is between 0.6 and 0.9.
优选的,所述动力机构输出的转速与冲击轴的旋转速度相同,其中,所述冲击轴能够驱使所述撞锤与所述导向件产生相对转动;所述模式调节机构与所述锤冲击机构至少部分轴向重叠。Preferably, the power mechanism outputs a rotation speed equal to the rotation speed of the impact shaft, wherein the impact shaft can drive the hammer to rotate relative to the guide member; the mode adjustment mechanism and the hammer impact mechanism At least partially axially overlapping.
优选的,所述模式调节机构设置有冲击切换环,所述冲击切换环与所述锤冲击机构的导向件至少部分轴向重叠。Preferably, the mode adjustment mechanism is provided with an impact switching ring that at least partially axially overlaps the guide of the hammer impact mechanism.
优选的,所述手持工具机身的轴向长度为:185毫米至250毫米。Preferably, the hand tool body has an axial length of 185 mm to 250 mm.
优选的,所述手持工具机身的轴向长度为:190毫米至230毫米。Preferably, the hand tool body has an axial length of 190 mm to 230 mm.
优选的,所述曲面引导部在圆周方向上设置有若干个爬坡段以及与所述爬坡段对应的跌落段,当所述转换件经过所述爬坡段时,所述撞锤朝第一方向运动;当所述转换件经过所述跌落段时,所述撞锤朝第二方向运动从而实现冲击,所述爬坡段的个数为2到4个。Preferably, the curved guiding portion is provided with a plurality of climbing sections and a falling section corresponding to the climbing section in a circumferential direction, and when the conversion member passes the climbing section, the ram strikes One direction of movement; when the conversion member passes the drop section, the ram moves in a second direction to achieve an impact, and the number of the climbing sections is 2 to 4.
由以上本申请实施方式提供的技术方案可见,本申请所提供的手持工具通过设置动力机构、刀具主轴、以及具有间歇冲击组件、撞锤和导向件的锤冲击机构,在所述手持工具用于冲击钻孔的情况下,所述刀具主轴围绕所述中心轴线旋转,所述撞锤在所述间歇冲击组件与所述导向件配合下,沿着所述中心轴线方向往复移动,周期性撞击所述刀具主轴,形成主动冲击,其中,由于该锤冲击机构在第一机壳部处布置合理,使得该第一机壳部的径向尺寸可以控制在45毫米至70毫米之间,整体上使得机身紧凑小巧,操作方便,用户体验较佳。As can be seen from the technical solutions provided by the embodiments of the present application, the hand tool provided by the present application is used in the hand tool by providing a power mechanism, a tool spindle, and a hammer impact mechanism having an intermittent impact assembly, a ram and a guide. In the case of impact drilling, the tool spindle rotates about the central axis, and the ram reciprocates along the central axis direction when the intermittent impact assembly cooperates with the guide member, periodically impacting The tool spindle forms an active impact, wherein since the hammer impact mechanism is arranged at the first casing portion, the radial dimension of the first casing portion can be controlled between 45 mm and 70 mm, as a whole The compact and compact body makes it easy to operate and has a better user experience.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。The additional aspects and advantages of the invention will be set forth in part in the description which follows.
本发明提出一种手持工具,所述手持工具通过对零部件质量的控制,较佳地提高了冲击能量,从而保证了手持工具具有较高的冲击效率,提高了用户体验。The invention provides a hand-held tool, which improves the impact energy by controlling the quality of the component, thereby ensuring that the hand tool has high impact efficiency and improves the user experience.
本发明的上述目的可采用下列技术方案来实现::一种手持工具,包括:动力机构;具有中心轴线的刀具主轴,所述刀具主轴由所述动力机构驱动并绕所述中心轴线旋转;所述刀具主轴具有远离所述动力机构的第一端和靠近所述动力机构的第二端,所述第一端设置有用于安装工作头的夹头;所述刀具主轴的质量范围在40克至100克之间;锤冲击机构,包括:撞锤,导向件,设置在所述撞锤与所述导向件之一上的曲面引导部,设置在另一个上的转换件,以及与所述撞锤抵接的蓄能机构,当所述撞锤相对所述导向件旋转时,所述曲面引导部通过所述转换件使所述撞锤克服所述蓄能机构的作用力朝第一方向运动,所述蓄能机构驱动所述撞锤朝与所述第一方向相反的第二方向 运动;在所述手持工具用于冲击钻孔的情况下,所述刀具主轴围绕所述中心轴线旋转,所述撞锤沿着所述中心轴线方向往复移动,周期性撞击所述刀具主轴。The above object of the present invention can be achieved by the following technical solutions: a hand tool comprising: a power mechanism; a tool spindle having a central axis, the tool spindle being driven by the power mechanism and rotating about the central axis; The tool spindle has a first end remote from the power mechanism and a second end adjacent to the power mechanism, the first end is provided with a chuck for mounting a working head; the tool spindle has a mass range of 40 grams to Between 100 grams; a hammer impact mechanism comprising: a ram, a guide, a curved guide disposed on one of the ram and the guide, a conversion member disposed on the other, and the ram The abutting energy storage mechanism, when the ram is rotated relative to the guiding member, the curved guiding portion moves the ram against the urging force of the energy storage mechanism in a first direction by the conversion member, The energy storage mechanism drives the ram to move in a second direction opposite the first direction; in the case of the hand tool for impact drilling, the tool spindle rotates about the central axis The striker reciprocates in the axial direction of the central periodically strike the tool spindle.
优选的,所述手持工具还包括传动轴,所述传动轴设置在所述动力机构与所述刀具主轴之间,所述撞锤套设在所述传动轴外侧并与所述传动轴传动配合,所述传动轴能同时驱动所述撞锤和所述刀具主轴转动。Preferably, the hand tool further includes a transmission shaft disposed between the power mechanism and the tool spindle, the ram is sleeved outside the transmission shaft and is matched with the transmission shaft. The drive shaft can simultaneously drive the ram and the tool spindle to rotate.
优选的,所述手持工具还包括传动轴,所述传动轴为中空的回转体,所述刀具主轴靠近所述第一端的部分伸入所述传动轴中,所述刀具主轴的质量范围优选的,所述导向件套设在所述撞锤的外侧。Preferably, the hand tool further includes a transmission shaft, wherein the transmission shaft is a hollow rotary body, and a portion of the tool spindle adjacent to the first end protrudes into the transmission shaft, and a mass range of the tool spindle is preferably The guiding member is sleeved on the outer side of the ram.
优选的,所述撞锤可移动地支承于所述导向件的内圆周面上。Preferably, the ram is movably supported on an inner circumferential surface of the guide member.
优选的,所述导向件为中空的筒体,所述曲面引导部设置在所述导向件的内壁上,所述撞锤的外壁上设置有用于安装所述转换件的嵌入槽。Preferably, the guiding member is a hollow cylinder, and the curved guiding portion is disposed on an inner wall of the guiding member, and an outer wall of the ram is provided with an insertion groove for mounting the conversion member.
优选的,所述蓄能机构为弹性件,所述曲面引导部为所述导向件的内壁上形成的凸轮面,所述凸轮面具有爬坡段和跌落段,在所述转换件由所述爬坡段趋近所述跌落段运动的过程中,所述弹性件蓄积弹性势能;当所述转换件由所述爬坡段跌落至所述跌落段时,所述弹性件释放所述弹性势能,驱动所述撞锤冲击所述刀具主轴。Preferably, the energy storage mechanism is an elastic member, and the curved surface guiding portion is a cam surface formed on an inner wall of the guiding member, the cam surface has a climbing portion and a falling portion, and the conversion member is The elastic member accumulates elastic potential energy during the movement of the climbing section toward the falling section; the elastic member releases the elastic potential energy when the switching member is dropped from the climbing section to the falling section Driving the ram to impact the tool spindle.
优选的,所述刀具主轴的第一端设置有用于卡合所述工作头的安装孔,靠近所述刀具主轴第一端的外侧设置有安装附件,所述安装孔和所述安装附件形成用于安装所述工作头的快换式夹头,所述快换式夹头与所述刀具主轴的质量的和范围在50克至150克之间;所述工作头卡入所述快换式夹头中后,能沿着所述中心轴线移动。Preferably, the first end of the tool spindle is provided with a mounting hole for engaging the working head, and an outer side of the first end of the tool spindle is provided with a mounting accessory, and the mounting hole and the mounting accessory are formed In a quick-change chuck for mounting the working head, a sum of masses of the quick-change chuck and the tool spindle ranges from 50 g to 150 g; the working head is snapped into the quick-change clip After the head, it can move along the central axis.
优选的,所述刀具主轴的第一端通过固定连接的方式设置有夹爪式夹头,所述夹爪式夹头与所述刀具主轴的质量的和范围在120克至450克之间。Preferably, the first end of the tool spindle is provided with a jaw type by means of a fixed connection, and the sum of the mass of the jaw type chuck and the tool spindle ranges between 120 grams and 450 grams.
优选的,所述夹爪式夹头包括:一端固定在所述刀具主轴第一端上的芯体,套设在所述芯体外的操作壳,以及与所述芯体相连接的夹头,所述芯体的密度范围在:1g/cm 3至8g/cm 3之间。 Preferably, the jaw type chuck comprises: a core body fixed at one end to the first end of the tool spindle, an operating shell sleeved outside the core body, and a collet connected to the core body, The density of the core ranges from 1 g/cm 3 to 8 g/cm 3 .
由以上本申请实施方式提供的技术方案可见,本申请所提供的手持工具通过设置动力机构、刀具主轴、以及具有间歇冲击组件、撞锤和导向件的锤冲击机构,在所述手持工具用于冲击钻孔的情况下,所述刀具主轴围绕所述中心轴线旋转,所述撞锤在所述间歇冲击组件与所述导向件配合下,沿着所 述中心轴线方向往复移动,周期性撞击所述刀具主轴,形成主动冲击,其中,为了使得被撞击件尽可能获得较大的冲击能量,该刀具主轴在满足使用要求的前提下,其质量范围被控制在40克至100克之间。As can be seen from the technical solutions provided by the embodiments of the present application, the hand tool provided by the present application is used in the hand tool by providing a power mechanism, a tool spindle, and a hammer impact mechanism having an intermittent impact assembly, a ram and a guide. In the case of impact drilling, the tool spindle rotates about the central axis, and the ram reciprocates along the central axis direction when the intermittent impact assembly cooperates with the guide member, periodically impacting The tool spindle forms an active impact. In order to obtain as much impact energy as possible for the impacted part, the tool spindle is controlled to have a mass range between 40 grams and 100 grams.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。The additional aspects and advantages of the invention will be set forth in part in the description which follows.
本发明提出一种手持工具,所述手持工具具有工作效率高的优点。The present invention provides a hand tool that has the advantage of high work efficiency.
本发明的上述目的可采用下列技术方案来实现:一种手持工具,包括:马达;传动轴,由所述马达驱动所述传动轴绕所述传动轴的轴线转动;刀具主轴,由所述传动轴旋转驱动;锤冲击机构,具有一撞锤,所述撞锤能够沿所述刀具主轴的轴线方向往复地冲击所述刀具主轴;以及夹头,所述夹头与所述刀具主轴固定连接;所述撞锤在至少一个运行状态中沿所述刀具主轴的轴线方向往复地撞击所述刀具主轴,所述夹头包括与所述刀具主轴固定连接的芯体,制作所述芯体的材料的密度为1g/cm3至5g/cm3,所述手持工具的额定扭矩小于或等于55牛米。The above object of the present invention can be achieved by the following technical solutions: a hand tool comprising: a motor; a drive shaft driven by the motor to rotate about an axis of the drive shaft; a tool spindle, by the drive a shaft rotation drive; a hammer impact mechanism having a ram that can reciprocally impact the tool spindle in an axial direction of the tool spindle; and a collet that is fixedly coupled to the tool spindle; The ram strikes the tool spindle reciprocally in an axial direction of the tool spindle in at least one operating state, the chuck including a core fixedly coupled to the tool spindle, the material of the core being fabricated The density is from 1 g/cm3 to 5 g/cm3, and the hand tool has a rated torque of less than or equal to 55 Nm.
优选的,所述芯体由铝合金材料制成。Preferably, the core is made of an aluminum alloy material.
优选的,所述夹头还包括卡爪和锁紧环,所述锁紧环套设于所述芯体,用于夹紧工具头的所述卡爪设置于所述芯体的端部。Preferably, the collet further includes a claw and a locking ring, the locking ring is sleeved on the core, and the claw for clamping the tool head is disposed at an end of the core.
优选的,所述卡爪的密度为5g/cm3至8g/cm3。Preferably, the jaws have a density of from 5 g/cm3 to 8 g/cm3.
优选的,所述锤冲击机构包括可相对于所述撞锤旋转的导向件,以及与所述撞锤抵接的蓄能机构,所述撞锤和所述导向件二者之一设置有曲面引导部,所述撞锤与所述导向件二者之另一设置有转换件,所述曲面引导部包括若干个爬坡段和跌落段,当所述撞锤相对所述导向件旋转时,所述爬坡段通过所述转换件驱动所述撞锤克服所述蓄能机构的作用力朝第一方向运动,当所述转换件经过所述跌落段时,所述蓄能机构驱动所述撞锤朝与第一方向相反的第二方向运动,从而实现冲击。Preferably, the hammer impact mechanism includes a guide member rotatable relative to the ram, and an energy storage mechanism abutting the ram, one of the ram and the guide member being provided with a curved surface a guide portion, the other of the ram and the guide member is provided with a conversion member, the curved surface guide portion includes a plurality of climbing sections and a falling section, when the ram is rotated relative to the guiding member, The climbing section drives the ram to move in a first direction against the urging force of the energy storage mechanism by the conversion member, and the energy storage mechanism drives the energy storage mechanism when the conversion member passes the falling section The ram moves in a second direction opposite to the first direction to effect an impact.
优选的,所述锤冲击机构还包括一可脱开的离合机构,所述离合机构被设置成用于传递旋转运动。Preferably, the hammer impact mechanism further includes a detachable clutch mechanism, the clutch mechanism being configured to transmit a rotational motion.
优选的,所述离合机构被设置成通过一经由所述刀具主轴传递的力闭合。Preferably, the clutch mechanism is arranged to be closed by a force transmitted via the tool spindle.
优选的,所述刀具主轴的转速数值与所述马达的最大功率数值的比值大于或等于174。Preferably, the ratio of the rotational speed value of the tool spindle to the maximum power value of the motor is greater than or equal to 174.
本发明还提供了一种技术方案:一种夹头附件,包括:夹头,刀具主轴,所述刀具主轴与所述夹头固定连接;以及锤冲击机构,具有一撞锤,所述撞锤能够沿所述刀具主轴的轴线方向往复地冲击所述刀具主轴;所述夹头附件用于与手持工具主体的输出轴可拆卸地连接,其特征在于:导向件所述撞锤在至少一个运行状态中沿所述刀具主轴的轴线方向往复地撞击所述刀具主轴,所述夹头包括与所述刀具主轴固定连接的芯体,制作所述芯体的材料的密度为1g/cm3至5g/cm3,所述手持工具的额定扭矩小于或等于55牛米。The present invention also provides a technical solution: a chuck attachment, comprising: a chuck, a tool spindle, the tool spindle fixedly connected with the chuck; and a hammer impact mechanism having a ram, the ram Capturing the tool spindle reciprocally in an axial direction of the tool spindle; the chuck attachment for detachably connecting with an output shaft of the hand tool body, wherein: the guide member is operated in at least one of the hammers The tool reciprocally impacts the tool spindle in an axial direction of the tool spindle, the chuck including a core fixedly coupled to the tool spindle, and the material of the core is made to have a density of 1 g/cm 3 to 5 g / Cm3, the hand tool has a rated torque of less than or equal to 55 Nm.
优选的,所述芯体由铝合金材料制成。Preferably, the core is made of an aluminum alloy material.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。The additional aspects and advantages of the invention will be set forth in part in the description which follows.
附图说明DRAWINGS
图1是根据本发明实施例的手持工具的结构示意图;1 is a schematic structural view of a hand tool according to an embodiment of the present invention;
图2是根据本发明实施例的手持工具的局部结构爆炸图;2 is an exploded view of a partial structure of a hand tool according to an embodiment of the present invention;
图3是根据本发明实施例的手持工具的模式调节机构的结构示意图;3 is a schematic structural view of a mode adjustment mechanism of a hand tool according to an embodiment of the present invention;
图4是根据本发明实施例的手持工具的模式调节机构的结构示意图;4 is a schematic structural view of a mode adjustment mechanism of a hand tool according to an embodiment of the present invention;
图5是根据本发明实施例的手持工具的截面局部结构示意图;Figure 5 is a cross-sectional partial structural view of a hand tool according to an embodiment of the present invention;
图6是图5中A处的结构放大图;Figure 6 is an enlarged view of the structure at A in Figure 5;
图7是图5中B处的结构放大图;Figure 7 is an enlarged view of the structure at B in Figure 5;
图8是图5中C处的结构放大图;Figure 8 is an enlarged view of the structure at C in Figure 5;
图9是根据本发明实施例的手持工具的截面局部结构示意图;9 is a partial cross-sectional structural view of a hand tool according to an embodiment of the present invention;
图10是图9中D处的结构放大图;Figure 10 is an enlarged view of the structure at D in Figure 9;
图11是根据本发明实施例的手持工具的导向件的结构示意图;11 is a schematic structural view of a guide of a hand tool according to an embodiment of the present invention;
图12是根据本发明实施例的手持工具的导向件的截面结构示意图;Figure 12 is a cross-sectional structural view of a guide of a hand tool according to an embodiment of the present invention;
图13是根据本发明实施例的手持工具的截面局部结构示意图;Figure 13 is a cross-sectional partial structural view of a hand tool according to an embodiment of the present invention;
图14是图13中E处的结构放大图;Figure 14 is an enlarged view of the structure at E in Figure 13;
图15是图13中F处的结构放大图;Figure 15 is an enlarged view of the structure at F in Figure 13;
图16是根据本发明实施例的手持工具的局部结构爆炸图;Figure 16 is an exploded view of a partial structure of a hand tool according to an embodiment of the present invention;
图17是根据本发明实施例的手持工具的截面局部结构示意图;Figure 17 is a cross-sectional partial structural view of a hand tool according to an embodiment of the present invention;
图18是根据本发明实施例的手持工具的截面局部结构示意图;Figure 18 is a cross-sectional partial structural view of a hand tool according to an embodiment of the present invention;
图19是根据本发明实施例的手持工具的局部结构爆炸图;19 is an exploded view of a partial structure of a hand tool according to an embodiment of the present invention;
图20是根据本发明实施例的手持工具的局部结构示意图;20 is a partial structural schematic view of a hand tool according to an embodiment of the present invention;
图21是根据本发明实施例的手持工具的截面结构示意图;21 is a schematic cross-sectional view of a hand tool according to an embodiment of the present invention;
图22是图21中G处的结构放大图;Figure 22 is an enlarged view of the structure at G in Figure 21;
图23是根据本发明实施例的手持工具的截面结构示意图;23 is a schematic cross-sectional view of a hand tool according to an embodiment of the present invention;
图24是图23中H处的结构放大图;Figure 24 is an enlarged view of the structure at H in Figure 23;
图25是根据本发明实施例的手持工具的截面局部结构示意图;Figure 25 is a cross-sectional partial structural view of a hand tool according to an embodiment of the present invention;
图26是根据本发明实施例的手持工具的截面局部结构示意图;Figure 26 is a cross-sectional partial structural view of a hand tool according to an embodiment of the present invention;
图27是根据本发明实施例的手持工具的截面结构示意图;Figure 27 is a cross-sectional structural view of a hand tool according to an embodiment of the present invention;
图28是根据本发明实施例的手持工具的局部结构示意图;28 is a partial structural schematic view of a hand tool according to an embodiment of the present invention;
图29是根据本发明实施例的手持工具的局部结构示意图;29 is a partial structural schematic view of a hand tool according to an embodiment of the present invention;
图30是根据本发明实施例的手持工具的局部结构示意图;30 is a partial structural schematic view of a hand tool according to an embodiment of the present invention;
图31是根据本发明实施例中输出轴处于下压位置的局部剖视图;Figure 31 is a partial cross-sectional view showing the output shaft in a depressed position in accordance with an embodiment of the present invention;
图32是根据本发明实施例中输出轴处于释放位置的局部剖视图;Figure 32 is a partial cross-sectional view of the output shaft in a release position in accordance with an embodiment of the present invention;
图33是根据本发明实施例中曲面引导部的展开示意图;Figure 33 is a developed perspective view of a curved surface guiding portion according to an embodiment of the present invention;
图34是根据本发明实施例中冲击模式下撞锤处于第一状态的局部剖视图;Figure 34 is a partial cross-sectional view showing the ram in a first state in an impact mode in accordance with an embodiment of the present invention;
图35是根据本发明实施例中冲击模式下撞锤处于第二状态的局部剖视图;Figure 35 is a partial cross-sectional view showing the ram in a second state in an impact mode in accordance with an embodiment of the present invention;
图36是根据本发明实施例中冲击模式下撞锤处于第三状态的局部剖视图;Figure 36 is a partial cross-sectional view showing the ram in a third state in an impact mode in accordance with an embodiment of the present invention;
图37是根据本发明实施例中附件与工具主体的装配示意图;Figure 37 is a schematic view showing the assembly of the attachment and the tool body in accordance with an embodiment of the present invention;
图38是根据本发明实施例的手持工具的结构示意图;38 is a schematic structural view of a hand tool according to an embodiment of the present invention;
图39是根据本发明实施例的手持工具的局部结构示意图。39 is a partial structural schematic view of a hand tool according to an embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
需要说明的是,除非另有定义,否则,当元件被称为“设置于”另一个 元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。本文所说的“转速”或“旋转速度”均为工具在空载状态下对应元件的转速或旋转速度。It is to be noted that, unless otherwise defined, when an element is referred to as "in" another element, it can be directly on the other element or a central element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or. The terms "vertical", "horizontal", "left", "right", and the like, as used herein, are for the purpose of illustration and are not intended to be the only embodiment. The "speed" or "rotation speed" as used herein refers to the rotational speed or rotational speed of the corresponding component of the tool under no-load conditions.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, unless otherwise defined. The terminology used in the description of the present invention is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and/or" used herein includes any and all combinations of one or more of the associated listed items.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " After, "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inside", "Outside", "Clockwise", "Counterclockwise", "Axial", The orientation or positional relationship of the "radial", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplified description, and does not indicate or imply the indicated device or component. It must be constructed and operated in a particular orientation, and is not to be construed as limiting the invention. Furthermore, features defining "first" and "second" may include one or more of the features, either explicitly or implicitly. In the description of the present invention, "a plurality" means two or more unless otherwise stated.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installation", "connected", and "connected" are to be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined. Connected, or integrally connected; can be mechanical or electrical; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of the two components. The specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.
实施例1Example 1
如图1-图26所示,根据本发明实施例的手持工具1,包括马达60、传动轴10、锤冲击机构20以及刀具主轴30。As shown in FIGS. 1-26, a hand tool 1 according to an embodiment of the present invention includes a motor 60, a drive shaft 10, a hammer impact mechanism 20, and a tool spindle 30.
具体而言,如图2、图5、图9、图13、图17-图18、图21、图23及图 25-图26所示,马达60可以驱动传动轴10旋转,且传动轴10可以绕传动轴10的轴线转动。锤冲击机构20包括撞锤200,撞锤200套设于传动轴10的外侧,且撞锤200能够由传动轴10驱动旋转。可以理解的是,马达60与传动轴10连接,这里所提到的“连接”可以是指马达60与传动轴10直接连接,例如,马达60的输出端可以与传动轴10的端部直接连接,“连接”也可以是指马达60与传动轴10间接连接,例如,马达60可以与中间传动组件直接连接,再通过中间传动组件与传动轴10直接连接。Specifically, as shown in FIGS. 2, 5, 9, 13, 17 - 18, 21, 23, and 25 - 26, the motor 60 can drive the drive shaft 10 to rotate, and the drive shaft 10 It is rotatable about the axis of the drive shaft 10. The hammer impact mechanism 20 includes a ram 200 that is sleeved on the outside of the propeller shaft 10 and that can be driven to rotate by the propeller shaft 10. It can be understood that the motor 60 is coupled to the drive shaft 10, and the term "connected" as used herein may mean that the motor 60 is directly coupled to the drive shaft 10, for example, the output of the motor 60 may be directly coupled to the end of the drive shaft 10. "Connected" may also mean that the motor 60 is indirectly coupled to the drive shaft 10. For example, the motor 60 may be directly coupled to the intermediate drive assembly and directly coupled to the drive shaft 10 via the intermediate drive assembly.
马达60可以驱动传动轴10转动,即马达60可以驱动传动轴10绕其中心轴线旋转。撞锤200可以外套于传动轴10的外壁,撞锤200可以与传动轴10配合连接,传动轴10可以进一步地带动撞锤200绕着传动轴10的轴线转动。需要说明的是,这里所提到的“连接”可以是指撞锤200与传动轴10直接连接,也可以是指撞锤200与传动轴10间接连接。如图5-图9所示,手持工具1还包括刀具主轴30,刀具主轴30一端与传动轴10连接,另一端用以连接工具头,且刀具主轴30相对于传动轴10可运动,刀具主轴30与传动轴10可活动地连接在一起,例如,刀具主轴30相对于传动轴10可以沿着传动轴10的轴线方向移动,且不可相对转动地连接,也即刀具主轴30由传动轴10带动转动。需要说明的是,如图27所示,本实施例中的撞锤200也可套设于刀具主轴30的外侧或一部分套设于刀具主轴30外侧,且一部分套设于传动轴10的外侧。The motor 60 can drive the drive shaft 10 to rotate, i.e., the motor 60 can drive the drive shaft 10 to rotate about its central axis. The ram 200 can be jacketed on the outer wall of the drive shaft 10, and the ram 200 can be coupled with the drive shaft 10, and the drive shaft 10 can further rotate the ram 200 about the axis of the drive shaft 10. It should be noted that the term “connection” as used herein may mean that the ram 200 is directly connected to the transmission shaft 10, or that the ram 200 is indirectly connected to the transmission shaft 10. As shown in FIGS. 5-9, the hand tool 1 further includes a tool spindle 30. One end of the tool spindle 30 is coupled to the drive shaft 10, the other end is used to connect the tool head, and the tool spindle 30 is movable relative to the drive shaft 10, and the tool spindle 30 is movably coupled to the drive shaft 10, for example, the tool spindle 30 is movable relative to the drive shaft 10 in the axial direction of the drive shaft 10 and is non-rotatably coupled, that is, the tool spindle 30 is driven by the drive shaft 10. Turn. It should be noted that, as shown in FIG. 27 , the ram 200 in the embodiment may be sleeved on the outside of the tool spindle 30 or partially sleeved on the outside of the tool spindle 30 , and a part of the ram 200 may be sleeved on the outside of the transmission shaft 10 .
如图2、图5-图13所示,锤冲击机构20还包括设置于撞锤200外侧的导向件210,以及间歇冲击组件230。当撞锤200旋转时,间歇冲击组件230引导撞锤200相对导向件210按预设路径作线性运动并在至少一个运行状态中撞击刀具主轴30。换言之,锤冲击机构20包括撞锤200、导向件210以及间歇冲击组件230,导向件210外套于撞锤200的外周壁。优选地,为了使撞锤200在撞击刀具主轴30时能够产生所需要的锤击力,所述撞锤200的重量大于等于夹头50和刀具主轴30重量之和的10%,为了使工具的质量不会太重,同时使整机的结构紧凑,优选地,所述撞锤200的重量小于等于夹头50和刀具主轴30重量之和的60%。更为优选地,所述撞锤200的重量小于等于夹头50和刀具主轴30重量之和的35%。As shown in FIGS. 2, 5-13, the hammer impact mechanism 20 further includes a guide 210 disposed outside the ram 200, and an intermittent impact assembly 230. When the ram 200 rotates, the intermittent impact assembly 230 directs the ram 200 to move linearly relative to the guide 210 in a predetermined path and strike the tool spindle 30 in at least one operating state. In other words, the hammer impact mechanism 20 includes the ram 200, the guide 210, and the intermittent impact assembly 230, and the guide 210 is sheathed to the outer peripheral wall of the ram 200. Preferably, in order to enable the hammer 200 to generate the required hammering force when striking the tool spindle 30, the weight of the hammer 200 is greater than or equal to 10% of the sum of the weights of the chuck 50 and the tool spindle 30, in order to make the tool The mass is not too heavy, and at the same time the structure of the complete machine is compact. Preferably, the weight of the ram 200 is less than or equal to 60% of the sum of the weights of the collet 50 and the tool spindle 30. More preferably, the weight of the ram 200 is less than or equal to 35% of the sum of the weights of the collet 50 and the tool spindle 30.
如图25-图26所示,刀具主轴30通过螺纹连接的方式与夹头50固定连 接,具体地,在本实施例中,刀具主轴30靠近夹头50的一端设有外螺纹300,夹头50内部设有与外螺纹300配接的螺纹孔500,刀具主轴30和夹头50通过外螺纹300与螺纹孔500进行连接。需要说明的是,马达60驱动刀具主轴30既可以沿第一方向旋转(正向),又可以沿与第一方向相反的第二方向(反向)旋转,为了防止刀具主轴30与夹头50之间螺纹连接在工作时脱开,夹头50和刀具主轴30之间还设有反向螺钉90,此处“反向螺钉90”是指,螺钉上的螺纹方向与上述外螺纹300的螺纹方向相反。在该种连接方式中,由于撞锤200对工具头的锤击力,需要经由反向螺钉90传递给工具头,也即撞锤200将锤击力传递给刀具主轴30,然后通过刀具主轴30传递给反向螺钉90,最后再通过反向螺钉90将锤击力传递给工具头,因而,通过撞锤200传递给工具头的锤击力损失较大。As shown in FIGS. 25-26, the tool spindle 30 is fixedly coupled to the collet 50 by means of a screw connection. Specifically, in the present embodiment, the tool spindle 30 is provided with an external thread 300 near the end of the collet 50, and the collet is provided. The screw 50 is internally provided with a threaded hole 500 that is coupled to the external thread 300. The tool spindle 30 and the collet 50 are coupled to the threaded hole 500 by the external thread 300. It should be noted that the motor 60 drives the tool spindle 30 to rotate in the first direction (forward direction) or in the second direction (reverse direction) opposite to the first direction, in order to prevent the tool spindle 30 and the chuck 50 from being The threaded connection is disengaged during operation, and a reverse screw 90 is further disposed between the collet 50 and the tool spindle 30. Here, the "reverse screw 90" means the thread direction on the screw and the thread of the external thread 300 described above. The opposite direction. In this type of connection, the hammering force of the hammer 200 against the tool head needs to be transmitted to the tool head via the reverse screw 90, that is, the hammer 200 transmits the hammering force to the tool spindle 30, and then passes through the tool spindle 30. It is transmitted to the counter-screw 90, and finally the hammer force is transmitted to the tool head by the counter-screw 90, and thus the hammering force transmitted to the tool head by the ram 200 is largely lost.
因此,本发明还提供了刀具主轴30与夹头50的另一种连接方式,参见图21,相比较于上述的刀具主轴30与夹头50之间的连接方式,该种连接方式中取消了反向螺钉90,通过在外螺纹300与螺纹孔500之间涂有黏合剂以防止刀具主轴30与工具头在工作时脱开,同时,刀具主轴30前部具有凸出部(图中未标出),用于抵接工具头,从而能将冲击直接由刀具主轴30传递给工具头,减少冲击时的能量损失。Accordingly, the present invention also provides another way of connecting the tool spindle 30 to the collet 50. Referring to Figure 21, this type of connection is eliminated compared to the above-described connection between the tool spindle 30 and the collet 50. The reverse screw 90 prevents the tool spindle 30 from being disengaged from the tool head during operation by applying an adhesive between the external thread 300 and the threaded hole 500. At the same time, the front end of the tool spindle 30 has a projection (not shown) ) for abutting the tool head so that the impact can be transmitted directly from the tool spindle 30 to the tool head, reducing energy loss during impact.
当撞锤200旋转时,间歇冲击组件230可以控制撞锤200的运动路径,且该运动路径既可以使得撞锤200绕着传动轴10的周向方向转动,又可以使撞锤200沿着传动轴10的轴线方向移动,从而可以使得撞锤200撞击刀具主轴30,进而完成刀具主轴30相对于传动轴10的移动。When the ram 200 rotates, the intermittent impact assembly 230 can control the movement path of the ram 200, and the movement path can both rotate the ram 200 in the circumferential direction of the transmission shaft 10, and can cause the ram 200 to follow the transmission. The axis 10 is moved in the axial direction so that the ram 200 can strike the tool spindle 30, thereby completing the movement of the tool spindle 30 relative to the drive shaft 10.
根据本发明实施例的手持工具1,通过设置导向件210与间歇冲击组件230,利用间歇冲击组件230、撞锤200与导向件210的配合关系,可以导引撞锤200作线性运动,且撞锤200还可以撞击刀具主轴30,从而可以实现刀具主轴30轴线方向上的移动,使得刀具主轴30在环境部件(如墙面或板件)上钻孔时,刀具主轴30对环境部件形成冲击力,从而可以提高手持工具1的钻孔效率,而且,本发明实施例的手持工具1的结构设置紧凑且结构简单,可以方便携带。According to the hand tool 1 of the embodiment of the present invention, by providing the guiding member 210 and the intermittent impact assembly 230, the intermittent impact assembly 230, the tamper 200 and the guiding member 210 can be used to guide the ram 200 for linear motion and collide. The hammer 200 can also strike the tool spindle 30 so that movement of the tool spindle 30 in the axial direction can be achieved such that when the tool spindle 30 is drilled on an environmental component such as a wall or panel, the tool spindle 30 impacts the environmental components. Therefore, the drilling efficiency of the hand tool 1 can be improved, and the hand tool 1 of the embodiment of the invention has a compact structure and a simple structure, and can be conveniently carried.
如图2、图5、图7及图9-图12所示,根据本发明的一些实施例,间歇冲击组件230包括与撞锤200抵接的蓄能机构231以及设置于导向件210与 撞锤200之间的转换件232和曲面引导部233。间歇冲击组件230还包括蓄能机构231,转换件232与曲面引导部233均位于导向件210与撞锤200之间,且蓄能机构231的一端与撞锤200抵接。由此,可以通过构造曲面引导部233的具体形状,以导引转换件232的运动轨迹,转换件232可以与撞锤200实现联动,撞锤200在转换件232的作用下沿着曲面引导部233的轨迹运动。As shown in FIG. 2, FIG. 5, FIG. 7 and FIG. 9 to FIG. 12, according to some embodiments of the present invention, the intermittent impact assembly 230 includes an energy storage mechanism 231 that abuts the ram 200 and is disposed on the guide 210 and collides with A conversion member 232 and a curved guide portion 233 between the hammers 200. The intermittent impact assembly 230 further includes an energy storage mechanism 231. The conversion member 232 and the curved surface guiding portion 233 are both located between the guide 210 and the ram 200, and one end of the energy storage mechanism 231 abuts against the ram 200. Thus, the specific shape of the curved surface guiding portion 233 can be configured to guide the movement trajectory of the conversion member 232, the conversion member 232 can be interlocked with the ram 200, and the ram 200 can be along the curved guiding portion under the action of the conversion member 232. Track motion of 233.
进一步地,如图13及图17-图18所示,传动轴10上可以设有挡板100,挡板100外套于传动轴10的外周壁,蓄能机构231位于撞锤200与挡板100之间,蓄能机构231远离撞锤200的一端可以与挡板100配合。当撞锤200朝向蓄能机构231移动一定距离后,撞锤200与挡板100可以压缩蓄能机构231。由此,蓄能机构231可以对撞锤200形成推动力。当然,对于蓄能机构231的轴向限定方式还可以采用其他结构,此处不再赘述。Further, as shown in FIG. 13 and FIG. 17 to FIG. 18, the transmission shaft 10 may be provided with a baffle 100. The baffle 100 is sheathed on the outer peripheral wall of the propeller shaft 10. The accumulator mechanism 231 is located at the ram 200 and the baffle 100. Between the one end of the accumulator mechanism 231 away from the ram 200 can be engaged with the baffle 100. When the ram 200 is moved a certain distance toward the energy storage mechanism 231, the ram 200 and the shutter 100 can compress the energy storage mechanism 231. Thereby, the energy storage mechanism 231 can form a urging force for the ram 200. Of course, other structures may be adopted for the axially defining manner of the energy storage mechanism 231, and details are not described herein again.
如图11-图12所示,在本发明的一些实施例中,曲面引导部233可以形成为环状,曲面引导部233可以沿传动轴10的周向方向环绕,具体地,曲面引导部233可以包括爬坡段233a和跌落段233b,跌落段233b的一端与爬坡段233a的一端连接,跌落段233b的另一端朝向爬坡段233a的另一端延伸。进一步地,爬坡段233a可以呈螺旋线型,跌落段233b可以呈直线型,且跌落段233b沿传动轴10的轴线方向延伸。优选地,为了保证撞锤200对刀具主轴30形成足够的冲击力,且手持工具1的体积紧凑,所述爬坡233a在轴向方向爬坡高度大于3mm且小于等于15mm,优选地,爬坡高度大于等于4mm且小于等于8mm,优选地,爬坡高度为5mm。需要说明的是,“爬坡高度”指的是爬坡段233a的两端之间的在传动轴10轴线方向的轴向距离。As shown in FIGS. 11-12, in some embodiments of the present invention, the curved surface guiding portion 233 may be formed in an annular shape, and the curved surface guiding portion 233 may be circumferentially wound in the circumferential direction of the transmission shaft 10, specifically, the curved surface guiding portion 233. A climbing section 233a and a falling section 233b may be included, one end of the falling section 233b is connected to one end of the climbing section 233a, and the other end of the falling section 233b is extended toward the other end of the climbing section 233a. Further, the climbing section 233a may be in a spiral shape, the falling section 233b may be in a straight line shape, and the falling section 233b may extend in the axial direction of the transmission shaft 10. Preferably, in order to ensure that the ram 200 forms a sufficient impact force on the tool spindle 30, and the volume of the hand tool 1 is compact, the climbing 233a has a climbing height in the axial direction of more than 3 mm and less than or equal to 15 mm, preferably, climbing The height is greater than or equal to 4 mm and less than or equal to 8 mm, and preferably, the climbing height is 5 mm. It should be noted that the "climbing height" refers to the axial distance between the two ends of the climbing section 233a in the axial direction of the transmission shaft 10.
当转换件232与爬坡段233a配合时,转换件232从爬坡段233a的一端朝向爬坡段233a的另一端滚动,撞锤200朝向挡板100移动,撞锤200与挡板100可以压缩蓄能机构231;当转换件232位于爬坡段233a的另一端且朝向跌落段233b滚动时,蓄能机构231可以推动撞锤200从跌落段233b靠近挡板100的一端朝向跌落段233b靠近工具头的另一端跌落,也即撞锤200朝向远离挡板100且靠近工具头的方向快速跌落,撞锤200的一部分靠近并撞击刀具主轴30位于传动轴10外侧的部分,从而使得刀具主轴30相对于传动轴10沿传动轴10的轴线方向移动,撞锤200形成对刀具主轴30以及工具 头的锤击。When the switching member 232 is engaged with the climbing portion 233a, the switching member 232 rolls from one end of the climbing portion 233a toward the other end of the climbing portion 233a, and the ram 200 moves toward the shutter 100, and the hammer 200 and the shutter 100 can be compressed. The energy storage mechanism 231; when the conversion member 232 is located at the other end of the climbing section 233a and rolling toward the falling section 233b, the energy storage mechanism 231 can push the ram 200 from the falling section 233b toward the end of the shutter 100 toward the falling section 233b to approach the tool. The other end of the head is dropped, that is, the ram 200 is quickly dropped away from the baffle 100 and in the direction of the tool head, and a portion of the ram 200 approaches and strikes a portion of the tool spindle 30 located outside the drive shaft 10, thereby causing the tool spindle 30 to be opposed The drive shaft 10 is moved in the axial direction of the drive shaft 10, and the ram 200 forms a hammering of the tool spindle 30 and the tool head.
进一步地,如图7、图15所示,撞锤200的靠近蓄能机构231的端面可以设有安装槽203,蓄能机构231的端部可以位于安装槽203内,蓄能机构231的端部可以与安装槽203的底壁相抵。由此,可以提高蓄能机构231与撞锤200的装配稳定性。Further, as shown in FIG. 7 and FIG. 15, the end surface of the ram 200 adjacent to the energy storage mechanism 231 may be provided with a mounting groove 203, and the end of the energy storage mechanism 231 may be located in the mounting groove 203, and the end of the energy storage mechanism 231 The portion may abut against the bottom wall of the mounting groove 203. Thereby, the assembly stability of the energy storage mechanism 231 and the ram 200 can be improved.
如图12所示,在本发明的一些实施例中,曲面引导部233可以包括多段分段,每段分段均包括一爬坡段233a和一跌落段233b。转换件232可以为多个,多个转换件232可以沿撞锤200的周向方向间隔开。本实施例为了保证手持工具1整体设计的合理性,中撞锤200的外径在15mm-50mm之间,优选地,撞锤200外径在20mm-40mm之间,爬坡高度大于3mm且小于等于15mm,优选地,爬坡高度大于等于4mm且小于等于8mm,更为优选地,爬坡高度为5mm。可以理解地,为了保证转换件232能够顺利爬坡,优选地,分段数为2到7个,特别有利地分段数为3-4个,本实施例中爬坡段233a的段数优选为3个。As shown in FIG. 12, in some embodiments of the present invention, the curved guide portion 233 may include a plurality of segments, each segment including a climbing segment 233a and a falling segment 233b. The conversion member 232 may be plural, and the plurality of conversion members 232 may be spaced apart in the circumferential direction of the ram 200. In order to ensure the rationality of the overall design of the hand tool 1, the outer diameter of the middle ram 200 is between 15 mm and 50 mm, preferably, the outer diameter of the ram 200 is between 20 mm and 40 mm, and the climbing height is greater than 3 mm and less than Equal to 15 mm, preferably, the climbing height is greater than or equal to 4 mm and less than or equal to 8 mm, and more preferably, the climbing height is 5 mm. It can be understood that, in order to ensure that the conversion member 232 can climb smoothly, preferably, the number of segments is 2 to 7, and particularly advantageously, the number of segments is 3-4. In this embodiment, the number of segments of the climbing segment 233a is preferably 3
需要说明的是,由上述介绍可知,转换件232和曲面引导部233位于撞锤200及导向件210之间,具体地,转换件232位于导向件210及撞锤200二者之一,曲面引导部233位于导向件210及撞锤200二者之另一。如图16-图18所示,在本发明的另一些示例中,转换件232可以位于导向件210上,曲面引导部233位于撞锤200上。例如,导向件210的内周壁上设有容纳槽211,转换件232的一部分可以位于容纳槽211内,撞锤200的外周壁上可以设有曲面引导部233,转换件232的又一部分可以与曲面引导部233配合。如图16-图18所示,在本发明的另一些示例中,转换件232可以位于导向件210上,曲面引导部233位于撞锤200上。例如,导向件210的内周壁上设有容纳槽211,转换件232的一部分可以位于容纳槽211内,撞锤200的外周壁上可以设有曲面引导部233,转换件232的又一部分可以与曲面引导部233配合。由此,可以实现转换件232、曲面引导部233与撞锤200、导向件210的装配关系,从而可以利用转换件232与曲面引导部233之间的配合关系及转换件232与曲面引导部233之间的相对运动,可以实现撞锤200相对于导向件210的相对运动,撞锤200可以沿传动轴10的轴线方向相对于传动轴10移动。转换件232在曲面引导部233的运动轨迹即为撞锤200的预设路 径。It should be noted that, as described above, the conversion member 232 and the curved surface guiding portion 233 are located between the ram 200 and the guiding member 210. Specifically, the conversion member 232 is located between the guiding member 210 and the ram 200, and the curved surface is guided. The portion 233 is located at the other of the guide member 210 and the ram 200. As shown in FIGS. 16-18, in other examples of the present invention, the conversion member 232 may be located on the guide member 210, and the curved guide portion 233 is located on the ram 200. For example, the inner peripheral wall of the guiding member 210 is provided with a receiving groove 211, and a part of the switching member 232 may be located in the receiving groove 211. The outer peripheral wall of the ram 200 may be provided with a curved guiding portion 233, and another part of the converting member 232 may be The curved surface guiding portion 233 is fitted. As shown in FIGS. 16-18, in other examples of the present invention, the conversion member 232 may be located on the guide member 210, and the curved guide portion 233 is located on the ram 200. For example, the inner peripheral wall of the guiding member 210 is provided with a receiving groove 211, and a part of the switching member 232 may be located in the receiving groove 211. The outer peripheral wall of the ram 200 may be provided with a curved guiding portion 233, and another part of the converting member 232 may be The curved surface guiding portion 233 is fitted. Thereby, the assembly relationship between the conversion member 232 and the curved surface guiding portion 233 and the ram 200 and the guide member 210 can be realized, so that the cooperation relationship between the conversion member 232 and the curved surface guiding portion 233 and the conversion member 232 and the curved surface guiding portion 233 can be utilized. The relative movement between the rams 200 relative to the guide 210 can be achieved, and the ram 200 can be moved relative to the drive shaft 10 in the axial direction of the drive shaft 10. The trajectory of the movement of the conversion member 232 at the curved surface guiding portion 233 is the preset path of the ram 200.
在该实施方式中,撞锤200旋转,导向件210固定不转,撞锤200与曲面引导部233相对导向件210的转动使得撞锤200沿轴向运动,进而在蓄能机构231的作用下向刀具主轴30做冲击运动。在该冲击运动过程中,设置在导向件210内圆周面上的转换件232没有发生位置上的移动,可能会在容纳槽211内自转,但没有发生相对位置变动的运动。In this embodiment, the ram 200 rotates, the guide member 210 is fixed, and the rotation of the ram 200 and the curved guide portion 233 relative to the guide member 210 causes the ram 200 to move in the axial direction, thereby being under the action of the energy storage mechanism 231. Impact motion is applied to the tool spindle 30. During the impact movement, the conversion member 232 provided on the inner circumferential surface of the guide member 210 does not move in position, and may rotate in the accommodation groove 211, but no relative positional movement occurs.
如图2、图16及图19所示,在本发明的一些实施例中,转换件232可以设置成钢球,如图11-图12所示,优选地,为了保证钢球的强度,钢球的直径大于4mm且小于等于10mm,更为优选地,钢球的直径大于等于4mm且小于等于6mm,本实施例中钢球的直径为5mm。曲面引导部233可以设置成凸轮面或凸轮槽。由此,凸轮面或是凸轮槽可以限定出钢球的活动轨迹,钢球可以在凸轮面或是凸轮槽的内活动,钢球具有圆滑的外表面,不仅可以降低转换件232与曲面引导部233之间的相对运动摩擦力,提高转换件232在曲面引导部233内的活动顺畅性,而且钢球的结构强度大、耐磨损性能好,从而可以保障间歇冲击组件230的工作性能。需要说明的是,这里所提到的“凸轮”可以是指曲面引导部233凸出于导向件210的内周壁,或是曲面引导部233凸出于撞锤200的外周壁。As shown in FIG. 2, FIG. 16, and FIG. 19, in some embodiments of the present invention, the conversion member 232 may be provided as a steel ball, as shown in FIGS. 11-12, preferably, in order to ensure the strength of the steel ball, steel The diameter of the ball is greater than 4 mm and less than or equal to 10 mm, and more preferably, the diameter of the steel ball is greater than or equal to 4 mm and less than or equal to 6 mm, and the diameter of the steel ball in this embodiment is 5 mm. The curved surface guiding portion 233 may be provided as a cam surface or a cam groove. Therefore, the cam surface or the cam groove can define the movable path of the steel ball, and the steel ball can move in the cam surface or the cam groove, and the steel ball has a smooth outer surface, which can not only reduce the conversion member 232 and the curved surface guide portion. The relative motion friction between the 233 improves the smoothness of the movement of the conversion member 232 in the curved surface guiding portion 233, and the steel ball has high structural strength and good wear resistance, thereby ensuring the performance of the intermittent impact assembly 230. It should be noted that the “cam” mentioned herein may mean that the curved guide portion 233 protrudes from the inner peripheral wall of the guide member 210 or the curved guide portion 233 protrudes from the outer peripheral wall of the ram 200.
进一步地,钢球与曲面引导部233可以为点或线接触,可以理解的是,钢球在曲面引导部233内运动的过程中,钢球与曲面引导部233接触始终为一个点或线接触,有利于减少钢球和曲面引导部233之间的摩擦。例如,凸轮面的曲率半径可以与钢球的半径基本相同或略大,从而可以提高钢球与凸轮面的配合度,进而提高钢球与凸轮面的装配稳定性,耐磨性和寿命。Further, the steel ball and the curved surface guiding portion 233 may be point or line contact. It can be understood that, during the movement of the steel ball in the curved surface guiding portion 233, the steel ball is always in contact with the curved surface guiding portion 233 as a point or line contact. It is advantageous to reduce the friction between the steel ball and the curved surface guiding portion 233. For example, the radius of curvature of the cam surface may be substantially the same as or slightly larger than the radius of the steel ball, thereby improving the fit of the steel ball to the cam surface, thereby improving the assembly stability, wear resistance and life of the steel ball and the cam surface.
如图2、图16及图19所示,在本发明的一些实施例中,蓄能机构231可以设置成弹性件,例如,蓄能机构231可以为弹簧或弹性橡胶件,由此,可以简化蓄能机构231的设置与装配,还可以降低蓄能机构231的制造成本。As shown in FIG. 2, FIG. 16, and FIG. 19, in some embodiments of the present invention, the energy storage mechanism 231 may be provided as an elastic member. For example, the energy storage mechanism 231 may be a spring or an elastic rubber member, thereby simplifying The installation and assembly of the energy storage mechanism 231 can also reduce the manufacturing cost of the energy storage mechanism 231.
如图5、图8-图10、图13及图15所示,根据本发明的一些实施例,锤冲击机构20还具有一可脱开的离合机构220,离合机构220被设置成用于传递传动轴10和撞锤200之间的旋转运动。可以理解的是,离合机构220可以与撞锤200配合,离合机构220也可以与撞锤200脱开,当离合机构220与撞锤200配合时,传动轴10的旋转运动可以通过离合机构220传递给撞锤 200,从而带动撞锤200转动;当离合机构220与撞锤200脱开时,即离合机构220与撞锤200之间的配合关系解除,传动轴10可以相对于撞锤200旋转,撞锤200相对于导向件210静止。由此,可以通过离合机构220控制撞锤200的运动,从而控制撞锤200是否撞击刀具主轴30,进而可以控制刀具主轴30的工作模式。As shown in Figures 5, 8-10, 13 and 15, in accordance with some embodiments of the present invention, the hammer impact mechanism 20 further has a detachable clutch mechanism 220 that is configured for transmission. Rotational motion between the drive shaft 10 and the ram 200. It can be understood that the clutch mechanism 220 can cooperate with the ram 200, and the clutch mechanism 220 can also be disengaged from the ram 200. When the clutch mechanism 220 is engaged with the ram 200, the rotational motion of the transmission shaft 10 can be transmitted through the clutch mechanism 220. The ram 200 is driven to drive the ram 200 to rotate; when the clutch mechanism 220 and the ram 200 are disengaged, that is, the cooperation relationship between the clutch mechanism 220 and the ram 200 is released, the transmission shaft 10 can be rotated relative to the ram 200. The ram 200 is stationary relative to the guide 210. Thereby, the movement of the ram 200 can be controlled by the clutch mechanism 220, thereby controlling whether the ram 200 hits the tool spindle 30, and thus the operation mode of the tool spindle 30 can be controlled.
进一步地,离合机构220可以被设置成通过一经由刀具主轴30传递的力闭合,也即当工具头抵接在工况时(轴向有负载),离合机构220能够自动闭合,实现冲击,手持工具1处于冲击状态。因而,离合机构220与撞锤200之间是否存在配合关系可以通过刀具主轴30控制,刀具主轴30可以对离合机构220施加外力,以改变离合机构220与撞锤200之间的关系。由此,可以方便改变手持工具1的工作状态切换,且不需另外的控制结构。Further, the clutch mechanism 220 can be configured to be closed by a force transmitted via the tool spindle 30, that is, when the tool head abuts in the working condition (axial load), the clutch mechanism 220 can automatically close, achieve impact, and hold The tool 1 is in an impact state. Thus, whether or not there is a mating relationship between the clutch mechanism 220 and the ram 200 can be controlled by the tool spindle 30, and the tool spindle 30 can apply an external force to the clutch mechanism 220 to change the relationship between the clutch mechanism 220 and the ram 200. Thereby, it is possible to easily change the working state switching of the hand tool 1, and no additional control structure is required.
更进一步地,离合机构220可操作地在闭合状态与脱开状态之间转换,当离合机构220处于闭合状态时,撞捶200由传动轴10驱动旋转;当离合机构220处于脱开状态时,撞捶200不能被传动轴10驱动。可以理解的是,刀具主轴30可以控制离合机构220的工作状态,使离合机构220可以与撞锤200啮合或与撞锤200脱开,离合机构220可以在刀具主轴30的作用下在这两种状态之间切换。当离合机构220与撞锤200啮合时,传动轴10可以带动撞锤200旋转,当离合机构220与撞锤200脱开时,撞捶200不能被传动轴10驱动。由此,可以通过离合机构220控制撞锤200的运动,从而可以实现手持工具1在有负载工作时自动实现冲击功能或进入冲击状态。Further, the clutch mechanism 220 is operatively switchable between a closed state and a disengaged state, and when the clutch mechanism 220 is in the closed state, the striker 200 is driven to rotate by the drive shaft 10; when the clutch mechanism 220 is in the disengaged state, The striker 200 cannot be driven by the drive shaft 10. It can be understood that the tool spindle 30 can control the working state of the clutch mechanism 220, so that the clutch mechanism 220 can be engaged with the ram 200 or disengaged from the ram 200, and the clutch mechanism 220 can be under the action of the tool spindle 30. Switch between states. When the clutch mechanism 220 is engaged with the ram 200, the drive shaft 10 can drive the ram 200 to rotate. When the clutch mechanism 220 and the ram 200 are disengaged, the ram 200 cannot be driven by the drive shaft 10. Thereby, the movement of the ram 200 can be controlled by the clutch mechanism 220, so that the hand tool 1 can automatically realize the impact function or enter the impact state when the load is working.
如图5、图8-图10、图13及图15所示,在本发明的一些示例中,离合机构220包括设置于传动轴10与撞锤200二者之一离合件221,以及设置于传动轴10与撞锤200二者之另一的收容部201,当离合机构220处于啮合状态时,离合件221与收容部201形状匹配的啮合,当离合机构220处于脱开状态时,离合件221与收容部201分离。As shown in FIG. 5, FIG. 8 to FIG. 10, FIG. 13 and FIG. 15, in some examples of the present invention, the clutch mechanism 220 includes a clutch member 221 disposed on one of the transmission shaft 10 and the ram 200, and is disposed on The accommodating portion 201 of the other of the transmission shaft 10 and the ram 200, when the clutch mechanism 220 is in the engaged state, the clutch member 221 is engaged with the shape of the accommodating portion 201, and when the clutch mechanism 220 is disengaged, the clutch member The 221 is separated from the accommodating portion 201.
可以理解的是,离合机构220包括离合件221与收容部201,传动轴10与撞锤200中的其中一个设有离合件221,另一个设有收容部201。当离合机构220处于啮合状态时,离合件221与收容部201配合,当离合机构220处于脱开状态时,离合件221与收容部201分离。由此,可以通过离合件221与收容部201的装配关系,以切换离合机构220的工作状态。It can be understood that the clutch mechanism 220 includes the clutch member 221 and the accommodating portion 201, one of the transmission shaft 10 and the ram 200 is provided with the clutch member 221, and the other is provided with the accommodating portion 201. When the clutch mechanism 220 is in the engaged state, the clutch member 221 is engaged with the accommodating portion 201, and when the clutch mechanism 220 is in the disengaged state, the clutch member 221 is separated from the accommodating portion 201. Thereby, the working state of the clutch mechanism 220 can be switched by the assembly relationship of the clutch member 221 and the accommodating portion 201.
如图5、图8-图10、图13及图15所示,在本发明的一些示例中,离合件221可以设置成球状或柱状,收容部201可以设置成槽体201a。球状或柱状均具有圆滑的外表面,圆滑的外表面在活动过程中具有较小的摩擦力,从而易于离合件221的状态切换。将收容部201设置为槽体201a不仅便于设置,而且便于与离合件221进行配合。例如,撞锤200内周壁的一部分朝向撞锤200的径向外侧凹陷以形成收容部201。进一步地,槽体201a的底壁可以形成为弧面,弧面可以朝向撞锤200的径向外侧凹陷。由此,槽体201a可以包裹部分离合件221,从而可以提高离合件221与槽体201a的配合稳定性。As shown in FIG. 5, FIG. 8 to FIG. 10, FIG. 13 and FIG. 15, in some examples of the present invention, the clutch member 221 may be provided in a spherical shape or a column shape, and the receiving portion 201 may be provided as a groove body 201a. Both the spherical or columnar shape have a smooth outer surface, and the smooth outer surface has less friction during the movement, thereby facilitating the state switching of the clutch member 221. Providing the accommodating portion 201 as the trough body 201a is not only convenient to set but also facilitates engagement with the clutch member 221. For example, a part of the inner peripheral wall of the ram 200 is recessed toward the radially outer side of the ram 200 to form the accommodating portion 201. Further, the bottom wall of the groove body 201a may be formed as a curved surface, and the curved surface may be recessed toward the radially outer side of the ram 200. Thereby, the groove body 201a can wrap the portion separating member 221, so that the cooperation stability of the clutch member 221 and the groove body 201a can be improved.
根据本发明的一些实施例,刀具主轴30相对传动轴10可轴向移动但不可相对转动地连接。换言之,在传动轴10的周向方向上,刀具主轴30与传动轴10是相对静止的或在转动时二者一起转动,在传动轴10的轴线方向上,刀具主轴30相对于传动轴10是可移动的。由此,传动轴10可以带动刀具主轴30沿着传动轴10的周向方向转动,刀具主轴30还可以完成在传动轴10的轴线方向上的滑动。According to some embodiments of the invention, the tool spindle 30 is axially movable relative to the drive shaft 10 but is non-rotatably coupled. In other words, in the circumferential direction of the drive shaft 10, the tool spindle 30 and the drive shaft 10 are relatively stationary or rotate together when rotating. In the axial direction of the drive shaft 10, the tool spindle 30 is relative to the drive shaft 10 Movable. Thereby, the transmission shaft 10 can drive the tool spindle 30 to rotate in the circumferential direction of the transmission shaft 10, and the tool spindle 30 can also complete the sliding in the axial direction of the transmission shaft 10.
例如,如图5所示,以下将结合附图具体描述刀具主轴30在相对于传动轴10轴向移动时如何实现离合机构220的闭合或脱开以及刀具主轴30如何相对于传动轴10可轴向移动但不可转动的连接。所述刀具主轴30经由一轴向力的作用可由第一位置移动至第二位置,当所述刀具主轴30在第二位置时,所述撞锤200能够由所述传动轴10驱动旋转且能够相对于所述导向件210按预设路径运动,从而在至少一个运行状态中沿所述刀具主轴的轴线撞击所述刀具主轴30;当所述刀具主轴30在第一位置时,所述传动轴10无法驱动所述撞锤200旋转。刀具主轴30包括与传动轴10连接的连接端,以及与工具头连接的输出端,传动轴10靠近连接端的一侧设有轴向开口的空腔120,空腔120可以沿着传动轴10的轴线方向延伸,刀具主轴30的连接端从开口伸入空腔内120内,空腔120的内壁和刀具主轴30连接端的外壁通过沿轴向延伸的花键370配合,以使刀具主轴30可相对于传动轴10轴向移动并能够随传动轴10一起转动。具体地,如图2所示,刀具主轴30的外壁以及空腔120的内壁设有凸筋340,且刀具主轴30上的相邻的凸筋340之间形成径向凹陷的凹槽350,以使空腔120内壁可以与凹槽350配合。For example, as shown in FIG. 5, how the closure or disengagement of the clutch mechanism 220 and how the tool spindle 30 can be pivoted relative to the drive shaft 10 will be specifically described below with reference to the drawings in the axial movement of the tool spindle 30 relative to the drive shaft 10. A mobile but non-rotatable connection. The tool spindle 30 is movable from a first position to a second position via an axial force, and the ram 200 can be driven to rotate by the drive shaft 10 when the tool spindle 30 is in the second position Moving relative to the guide member 210 in a predetermined path, thereby striking the tool spindle 30 along an axis of the tool spindle in at least one operating state; when the tool spindle 30 is in the first position, the drive shaft 10 cannot drive the ram 200 to rotate. The tool spindle 30 includes a connecting end connected to the drive shaft 10 and an output end connected to the tool head. The side of the drive shaft 10 near the connecting end is provided with an axially open cavity 120, and the cavity 120 can be along the drive shaft 10. Extending in the axial direction, the connecting end of the tool spindle 30 extends from the opening into the cavity 120. The inner wall of the cavity 120 and the outer wall of the connecting end of the tool spindle 30 are engaged by the axially extending splines 370 so that the tool spindle 30 can be opposed The drive shaft 10 moves axially and is rotatable with the drive shaft 10. Specifically, as shown in FIG. 2, the outer wall of the tool spindle 30 and the inner wall of the cavity 120 are provided with the ribs 340, and the adjacent ribs 340 on the tool spindle 30 form a radially concave groove 350 to The inner wall of the cavity 120 can be mated with the recess 350.
继续参见图5、图8-图10、图13及图15,空腔120的侧壁上设有径向 孔110,径向孔110在传动轴10的径向方向贯通空腔120的侧壁,离合件221位于径向孔110内且能够在径向孔110内运动,撞锤200的内周壁上可以设有上述的收容部201。当离合机构220处于啮合状态时,也即参见图13和图15,当刀具主轴30运动至第一位置时,径向孔110与上述的凹槽350位置相对应,离合件221沿径向孔110向远离撞锤200的收容部201且靠近凹槽350的方向运动,以使离合件221实现与撞锤200的脱开;参见图9和图10,当刀具主轴运动至第二位置时,凹槽350不再与上述的径向孔110位置对应,也即刀具主轴30上与径向孔对应的位置处不再有供离合件221收容的空间,刀具主轴30在运动的过程中挤压离合件221以使离合件221沿着径向孔110向靠近撞锤的收容部221方向移动,使离合件的一部分位于径向孔110内,同时另一部分位于收容部201内,撞锤200转动在离合件221的作用下可以随传动轴10一起转动。需要说明的是,在本发明的其他实施例中,上述的空腔120也可以位于刀具主轴30的连接端,传动轴10与刀具主轴30连接的一端伸入空腔120内,对于该种实施方式将在本说明书的后文中进行详细介绍。Continuing to refer to FIG. 5, FIG. 8 to FIG. 10, FIG. 13 and FIG. 15, a radial hole 110 is defined in the side wall of the cavity 120, and the radial hole 110 penetrates the side wall of the cavity 120 in the radial direction of the transmission shaft 10. The clutch member 221 is located in the radial hole 110 and is movable in the radial hole 110. The inner peripheral wall of the hammer 200 may be provided with the above-mentioned receiving portion 201. When the clutch mechanism 220 is in the engaged state, that is, referring to FIGS. 13 and 15, when the tool spindle 30 is moved to the first position, the radial hole 110 corresponds to the position of the groove 350 described above, and the clutch member 221 is along the radial hole. 110 moves away from the accommodating portion 201 of the ram 200 and in the direction of the groove 350, so that the clutch member 221 is disengaged from the ram 200; see FIGS. 9 and 10, when the tool spindle moves to the second position, The groove 350 no longer corresponds to the position of the radial hole 110 described above, that is, there is no space for the clutch member 221 to be accommodated at the position corresponding to the radial hole on the tool spindle 30, and the tool spindle 30 is squeezed during the movement. The clutch member 221 moves the clutch member 221 along the radial hole 110 toward the accommodating portion 221 of the ram, so that a part of the clutch member is located in the radial hole 110 while another portion is located in the accommodating portion 201, and the ram 200 rotates. Under the action of the clutch member 221, it can rotate together with the transmission shaft 10. It should be noted that, in other embodiments of the present invention, the cavity 120 may be located at the connection end of the tool spindle 30, and one end of the transmission shaft 10 connected to the tool spindle 30 extends into the cavity 120. The method will be described in detail later in this specification.
如图5、图9及图13所示,根据本发明的一些实施例,刀具主轴30上设置与撞锤200配接的冲击接收部400。可以理解的是,刀具主轴30上可以设有冲击接收部400,撞锤200可以撞击冲击接收部400,由此,撞锤200可以通过撞击冲击接收部400以驱动刀具主轴30运动,从而可以使得刀具主轴30带动工具头沿着传动轴10的轴线方向上相对于传动轴10移动。As shown in FIGS. 5, 9, and 13, in accordance with some embodiments of the present invention, the tool spindle 30 is provided with an impact receiving portion 400 that mates with the ram 200. It can be understood that the tool spindle 30 can be provided with an impact receiving portion 400, and the ram 200 can strike the impact receiving portion 400, whereby the ram 200 can drive the tool spindle 30 by impacting the impact receiving portion 400, thereby making it possible to The tool spindle 30 drives the tool head to move relative to the drive shaft 10 in the axial direction of the drive shaft 10.
进一步地,如图2所示,冲击接收部400可形成为环状,冲击接收部400固定于刀具主轴30的外周壁,冲击接收部400位于传动轴10的外部,冲击接收部400与刀具主轴30连接,例如,冲击接收部400可以与刀具主轴30卡接,冲击接收部400也可以与刀具主轴30焊接。由此,当撞锤200撞击刀具主轴30时,可以扩大冲击接收部400与撞锤200之间的接触面积,从而可以提高撞锤200对冲击接收部400施加的撞击力的稳定性。Further, as shown in FIG. 2, the impact receiving portion 400 may be formed in an annular shape, the impact receiving portion 400 is fixed to the outer peripheral wall of the tool spindle 30, and the impact receiving portion 400 is located outside the transmission shaft 10, and the impact receiving portion 400 and the tool spindle are 30 is connected, for example, the impact receiving portion 400 can be engaged with the tool spindle 30, and the impact receiving portion 400 can also be welded to the tool spindle 30. Thereby, when the ram 200 strikes the tool spindle 30, the contact area between the impact receiving portion 400 and the ram 200 can be enlarged, so that the stability of the impact force applied by the ram 200 to the impact receiving portion 400 can be improved.
实施例2Example 2
如图1-图30所示,根据本发明实施例的手持工具1,包括壳体80、马达60、传动轴10、刀具主轴30和锤冲击机构20。As shown in FIGS. 1 to 30, a hand tool 1 according to an embodiment of the present invention includes a housing 80, a motor 60, a drive shaft 10, a tool spindle 30, and a hammer impact mechanism 20.
如图1、图5、图13、图21、图23、图25-图27所示,传动轴10可由马达60驱动转动,传动轴10可绕其轴线旋转。刀具主轴30用于连接工具头, 且刀具主轴30能够由传动轴10驱动旋转。锤冲击机构20具有一撞锤200,撞锤200套设于传动轴10以及刀具主轴30中的至少一个的外侧且能够由传动轴10驱动旋转。换言之,如图1、图5、图13、图21、图23、图25-图26所示撞锤200可以外套于传动轴10,或是,如图27所示,撞锤200可以外套于刀具主轴30,还可以是撞锤200既外套于传动轴10又外套于刀具主轴30,传动轴10可以直接或是间接地驱动撞锤200旋转。As shown in Figures 1, 5, 13, 21, 23, 25-27, the drive shaft 10 can be driven to rotate by a motor 60 that is rotatable about its axis. The tool spindle 30 is used to connect the tool head, and the tool spindle 30 can be driven to rotate by the drive shaft 10. The hammer impact mechanism 20 has a ram 200 that is sleeved on the outside of at least one of the drive shaft 10 and the tool spindle 30 and that can be driven to rotate by the drive shaft 10. In other words, as shown in FIG. 1, FIG. 5, FIG. 13, FIG. 21, FIG. 23, FIG. 25 to FIG. 26, the ram 200 may be jacketed on the transmission shaft 10, or, as shown in FIG. 27, the ram 200 may be jacketed. The tool spindle 30 can also be a ram 200 that is both over the drive shaft 10 and the tool spindle 30. The drive shaft 10 can directly or indirectly drive the ram 200 to rotate.
如图1、图5、图13、图21、图23、图25-图27所示,锤冲击机构20还包括导向件210,导向件210套设于撞锤200的外侧。刀具主轴30经由一轴向力的作用可由第一位置切换至第二位置,换句话说,存在一个沿着刀具主轴30轴线方向上的外力作用于刀具主轴30,从而可以使得刀具主轴30能够从第一位置切换至第二位置。当刀具主轴30在第二位置时,撞锤200能够由传动轴10驱动旋转且能够相对于导向件210按预设路径运动,从而在至少一个运行状态中沿刀具主轴30的轴线撞击刀具主轴30,当刀具主轴30在第一位置时,传动轴10无法驱动撞锤200旋转。As shown in FIG. 1 , FIG. 5 , FIG. 13 , FIG. 21 , FIG. 23 , and FIG. 25 to FIG. 27 , the hammer impact mechanism 20 further includes a guide member 210 that is sleeved on the outer side of the ram 200 . The tool spindle 30 can be switched from the first position to the second position via the action of an axial force. In other words, there is an external force acting in the direction of the axis of the tool spindle 30 acting on the tool spindle 30, so that the tool spindle 30 can be made The first position is switched to the second position. When the tool spindle 30 is in the second position, the ram 200 can be driven to rotate by the drive shaft 10 and can be moved relative to the guide 210 in a predetermined path to impact the tool spindle 30 along the axis of the tool spindle 30 in at least one operating state. When the tool spindle 30 is in the first position, the drive shaft 10 cannot drive the ram 200 to rotate.
根据本发明实施例的手持工具1,通过对刀具主轴30施加沿其轴线方向上的作用力,从而可以切换刀具主轴30的位置,进而可以控制撞锤200与传动轴10之间的关系,并进一步通过间歇冲击组件230导引撞锤200作线性运动,且撞锤200还可以撞击刀具主轴30,从而可以实现刀具主轴30轴线方向上的移动,使得刀具主轴30在环境部件(如墙面或板件)上钻孔时,刀具主轴30对环境部件形成冲击力,从而可以提高手持工具1的钻孔效率,而且,本发明实施例的手持工具1的结构设置紧凑且结构简单,方便携带。According to the hand tool 1 of the embodiment of the present invention, by applying a force in the axial direction of the tool spindle 30, the position of the tool spindle 30 can be switched, and thus the relationship between the hammer 200 and the transmission shaft 10 can be controlled, and Further, the ram 200 is guided by the intermittent impact assembly 230 for linear motion, and the ram 200 can also strike the tool spindle 30, so that the movement of the tool spindle 30 in the axial direction can be achieved, so that the tool spindle 30 is in an environmental component such as a wall or When the plate is drilled, the tool spindle 30 forms an impact force on the environment component, so that the drilling efficiency of the hand tool 1 can be improved. Moreover, the hand tool 1 of the embodiment of the present invention has a compact structure and a simple structure, and is convenient to carry.
如图25-图27所示,根据本发明的一些实施例,刀具主轴30的两端分别为连接端380和输出端390,连接端380与传动轴10连接,输出端390与工具头连接。当刀具主轴30承受的轴向力的方向由输出端390至连接端380时,换言之,当刀具主轴30承受的力的方向为从刀具主轴30的输出端390至连接端380的方向时,刀具主轴30能够切换至相对于传动轴10配接的第二位置。当刀具主轴30承受的力的方向为从刀具主轴30的连接端380至输出端390的方向时,刀具主轴30切换至相对于传动轴10配接的第一位置。由此,可以通过施加于刀具主轴30的外力的作用方向,切换刀具主轴30的位置状态,从而可以切换手持工具1的工作状态。As shown in Figures 25-27, in accordance with some embodiments of the present invention, the two ends of the tool spindle 30 are respectively a connection end 380 and an output end 390, the connection end 380 is coupled to the drive shaft 10, and the output end 390 is coupled to the tool head. When the direction of the axial force experienced by the tool spindle 30 is from the output end 390 to the connection end 380, in other words, when the direction of the force received by the tool spindle 30 is from the output end 390 of the tool spindle 30 to the direction of the connection end 380, the tool The main shaft 30 is switchable to a second position that is mated with respect to the drive shaft 10. When the tool spindle 30 is subjected to a force in the direction from the connection end 380 of the tool spindle 30 to the output end 390, the tool spindle 30 is switched to a first position that is mated with respect to the drive shaft 10. Thereby, the positional state of the tool spindle 30 can be switched by the action direction of the external force applied to the tool spindle 30, and the operating state of the hand tool 1 can be switched.
如图1、图5、图13、图21、图23、图25-图27所示,在本发明的一些实施例中,手持工具1还包括模式调节机构40,模式调节机构40可操作地在第一模式状态及第二模式状态之间转换,在第一模式状态时,刀具主轴30能够相对于传动轴10在第一位置和第二位置之间切换,也即模式调节机构40在第一模式状态时,手持工具1在轴向负载的作用下能够产生轴向冲击,以下简称该模式为“冲击模式”;在第二模式状态时,刀具主轴30与模式调节机构40轴向抵接以限制刀具主轴30从第一位置切换至第二位置,也即在模式调节机构40在第二模式状态时,无论刀具主轴30是否受到轴向的负载的作用,手持工具1均无冲击产生,以下简称该模式为“非冲击模式”。As shown in Figures 1, 5, 13, 21, 23, 25-27, in some embodiments of the invention, the hand tool 1 further includes a mode adjustment mechanism 40, the mode adjustment mechanism 40 being operatively Switching between the first mode state and the second mode state, in the first mode state, the tool spindle 30 is switchable relative to the drive shaft 10 between the first position and the second position, that is, the mode adjustment mechanism 40 is in the In a mode state, the hand tool 1 can generate an axial impact under the action of an axial load, hereinafter referred to as the "impact mode"; in the second mode state, the tool spindle 30 abuts the mode adjustment mechanism 40 axially. In order to restrict the tool spindle 30 from being switched from the first position to the second position, that is, when the mode adjustment mechanism 40 is in the second mode state, the hand tool 1 has no impact, regardless of whether the tool spindle 30 is subjected to an axial load, Hereinafter, the mode is referred to as "non-impact mode".
进一步地,如图1、图5、图13、图21、图23、图25-图27所示,手持工具1还包括模式调节机构40,模式调节机构40可操作地在第一模式状态及第二模式状态间转换。模式调节机构40位于第一模式状态时,导向件210固定于壳体80,即导向件210相对于壳体80静止,撞锤200在转动时能够沿导向件210按预设路径运动以撞击刀具主轴30;模式调节机构40位于第二模式状态时,导向件210可转动地设置于壳体80,即导向件210相对于壳体80可活动,且撞锤200对刀具主轴30无冲击。由此,可以通过控制模式调节机构40的状态,达到控制导向件210的运行状态,从而可以控制撞锤200与导向件210之间的配合关系,进而可以控制撞锤200的工作状态,以实现手持工具1工作状态的切换。Further, as shown in FIG. 1, FIG. 5, FIG. 13, FIG. 21, FIG. 23, FIG. 25 to FIG. 27, the hand tool 1 further includes a mode adjusting mechanism 40, and the mode adjusting mechanism 40 is operatively in the first mode state and The second mode transitions between states. When the mode adjusting mechanism 40 is in the first mode state, the guiding member 210 is fixed to the housing 80, that is, the guiding member 210 is stationary with respect to the housing 80, and the ram 200 can be moved along the preset path along the guiding member 210 to rotate the tool when rotating. The main shaft 30; when the mode adjusting mechanism 40 is in the second mode state, the guiding member 210 is rotatably disposed on the housing 80, that is, the guiding member 210 is movable relative to the housing 80, and the ram 200 has no impact on the tool spindle 30. Thereby, the operating state of the control guide 210 can be controlled by controlling the state of the mode adjusting mechanism 40, so that the cooperation relationship between the ram 200 and the guide 210 can be controlled, and the working state of the ram 200 can be controlled to realize Switching of the working state of the hand tool 1.
如图19-图20所示,在本发明的一些实施例中,模式调节机构40包括设置于导向件210上的第一齿纹212,设有第二齿纹431的冲击切换件,冲击切换件可轴向移动但不可转动地固定于手持工具1的壳体80内,具体地,冲击切换件为冲击切换环430,且冲击切换环430可移动地外套于撞锤200。其中,当模式调节机构40位于第一模式状态时,第一齿纹212与第二齿纹431啮合;当模式调节机构40位于第二模式状态时,第一齿纹212与第二齿纹431间隔开。As shown in FIG. 19 to FIG. 20, in some embodiments of the present invention, the mode adjusting mechanism 40 includes a first rib 212 disposed on the guiding member 210, and an impact switching member provided with the second rib 431. The member is axially movable but non-rotatably fixed within the housing 80 of the hand tool 1, in particular, the impact switching member is an impact switching ring 430, and the impact switching ring 430 is movably jacketed to the ram 200. Wherein, when the mode adjusting mechanism 40 is in the first mode state, the first rib 212 is engaged with the second rib 431; when the mode adjusting mechanism 40 is in the second mode state, the first rib 212 and the second rib 431 Interspersed.
可以理解的是,冲击切换环430外套于撞锤200,冲击切换环430与撞锤200之间可以相对移动,冲击切换环430设有第二齿纹431,导向件210上设有第一齿纹212,第一齿纹212与第二齿纹431可以配合连接起来,从而可以将导向件210与冲击切换环430连接起来,此时,冲击切换环430可 以限定导向件210的运动,导向件210与冲击切换环430相对静止,撞锤200可以相对导向件210按预设路径作线性运动并在至少一个运行状态中撞击刀具主轴30。It can be understood that the impact switching ring 430 is sleeved on the ram 200, and the impact switching ring 430 and the ram 200 are relatively movable. The impact switching ring 430 is provided with a second rib 431, and the guiding member 210 is provided with a first tooth. The pattern 212, the first rib 212 and the second rib 431 can be coupled to each other, so that the guiding member 210 can be connected to the impact switching ring 430. At this time, the impact switching ring 430 can define the movement of the guiding member 210, the guiding member. The 210 is relatively stationary with the impact switching ring 430, and the ram 200 is linearly movable relative to the guide 210 in a predetermined path and strikes the tool spindle 30 in at least one operating state.
也可以通过切换冲击切换环430的位置,使得第一齿纹212与第二齿纹431间隔开,此时,导向件210相对于冲击切换环430是可活动的,导向件210在间歇冲击组件230的带动下,可以随着撞锤200一起转动,撞锤200与导向件210是相对静止的。由此,可以通过调节第一齿纹212与第二齿纹431的配合关系,以调节导向件210与冲击切换环430的位置关系及装配关系,从而可以控制导向件210的运动状态,进而可以提高刀具主轴30的运动状态,达到控制手持工具1的工作模式。It is also possible to switch the position of the impact switching ring 430 such that the first rib 212 is spaced apart from the second rib 431. At this time, the guide 210 is movable relative to the impact switching ring 430, and the guide 210 is in the intermittent impact assembly. Under the driving of 230, the hammer 200 can be rotated together with the ram 200, and the ram 200 and the guiding member 210 are relatively stationary. Therefore, the positional relationship and the assembly relationship of the guide 210 and the impact switching ring 430 can be adjusted by adjusting the cooperation relationship between the first rib 212 and the second rib 431, so that the movement state of the guide 210 can be controlled, and then The movement state of the tool spindle 30 is increased to control the operation mode of the hand tool 1.
进一步地,如图19、图21-图26所示,模式调节机构40还包括缓冲件440,缓冲件440的一端与冲击切换环430相抵以常推动冲击切换环430朝向导向件210移动。由此,缓冲件440可以常推动冲击切换环430靠近导向件210,从而可以使得第一齿纹212与第二齿纹431配合。Further, as shown in FIG. 19 and FIG. 21 to FIG. 26, the mode adjusting mechanism 40 further includes a buffering member 440. One end of the cushioning member 440 abuts against the impact switching ring 430 to constantly push the impact switching ring 430 toward the guiding member 210. Thus, the cushioning member 440 can often push the impact switching ring 430 close to the guiding member 210, so that the first rib 212 can be engaged with the second rib 431.
进一步地,如图19-图24所示,模式调节机构40还包括模式切换钮450,模式切换钮450可转动地外套于冲击切换环430,模式切换钮450相对于冲击切换环430可转动,模式切换钮450的内周壁设有导引块451,冲击切换环430的外周壁设有与导引块451相适配的配合块432,转动模式切换钮450,其中,当导引块451与配合块432轴向相抵时,导引块451抵推冲击切换环430压缩缓冲件440向远离导向件210的方向移动,第一齿纹212与第二齿纹431间隔开;当导引块451与配合块432错开时,冲击切换环430在缓冲件440的作用下向靠近导向件210的方向移动,第一齿纹212与第二齿纹431啮合。Further, as shown in FIG. 19 to FIG. 24, the mode adjusting mechanism 40 further includes a mode switching button 450. The mode switching button 450 is rotatably sleeved on the impact switching ring 430, and the mode switching button 450 is rotatable relative to the impact switching ring 430. The inner peripheral wall of the mode switching button 450 is provided with a guiding block 451. The outer peripheral wall of the impact switching ring 430 is provided with a mating block 432 adapted to the guiding block 451, and the rotation mode switching button 450, wherein when the guiding block 451 is When the engaging block 432 is axially abutted, the guiding block 451 pushes the impact switching ring 430 to compress the buffering member 440 to move away from the guiding member 210, and the first rib 212 is spaced apart from the second rib 431; when the guiding block 451 When the mating block 432 is offset, the impact switching ring 430 moves in the direction of the guide member 210 by the cushioning member 440, and the first serration 212 meshes with the second serration 431.
可以理解的是,可以通过转动模式切换钮450或冲击切换环430,以切换模式切换钮450与冲击切换环430之间的位置关系,以改变导引块451与配合块432之间的配合状态。由此,可以通过切换导引块451与配合块432之间的配合关系,以控制第一齿纹212与第二齿纹431之间的配合关系。更进一步地,如图20所示,导引块451具有导引斜面451a,以导引配合块432。由此,可以方便地切换导引块451与配合块432之间的配合关系。It can be understood that the positional relationship between the mode switching button 450 and the impact switching ring 430 can be switched by rotating the mode switching button 450 or the impact switching ring 430 to change the cooperation state between the guiding block 451 and the mating block 432. . Thereby, the cooperation relationship between the first rib 212 and the second rib 431 can be controlled by switching the cooperation relationship between the guiding block 451 and the mating block 432. Further, as shown in FIG. 20, the guiding block 451 has a guiding slope 451a to guide the fitting block 432. Thereby, the cooperation relationship between the guiding block 451 and the fitting block 432 can be conveniently switched.
在本发明的其他实施例中,模式调节机构40还可以采用其他的结构,具 体地,参见图2-图5、图9及图13,模式调节机构40包括止压环410和模式调节钮420。止压环410外套于传动轴10,具体的套设于上述的冲击接收部400,且止压环410相对于传动轴10可转动但不可轴向移动,且模式调节钮420可转动地外套于止压环410。止压环410设有止抵部411,模式调节钮420的内周壁设有适于供止抵部411通过的通道422,通道422沿传动轴10的轴线方向延伸。In other embodiments of the present invention, the mode adjustment mechanism 40 can also adopt other configurations. Specifically, referring to FIGS. 2-5, 9, and 13, the mode adjustment mechanism 40 includes a pressure limiting ring 410 and a mode adjustment knob 420. . The pressure limiting ring 410 is sleeved on the transmission shaft 10, specifically sleeved on the impact receiving portion 400, and the pressure limiting ring 410 is rotatable relative to the transmission shaft 10 but is not axially movable, and the mode adjusting button 420 is rotatably sleeved. Stop ring 410. The pressure limiting ring 410 is provided with an abutting portion 411. The inner peripheral wall of the mode adjusting knob 420 is provided with a passage 422 adapted to pass the abutting portion 411, and the passage 422 extends in the axial direction of the transmission shaft 10.
其中,当模式调节机构40位于第一模式状态时,止抵部411与模式调节钮420止抵;当模式调节机构40位于第二模式状态时,止抵部411与通道422位置相对应,刀具主轴30能够带动止压环沿刀具主轴的轴向运动。由此,可以通过调节止压环410的止抵部411与模式调节钮420的相对位置关系,实现对撞锤200运动状态的调节,从而可以调节刀具主轴30的工作模式。具体的如图3-图4所示,模式调节钮420还包括设置于模式调节钮420内周壁的凸缘421,凸缘421呈环状且沿止压环410的周向方向延伸,通道422沿止压环410的轴线方向贯通凸缘421。由此,凸缘421可以构造出通道422,凸缘421还可以与止抵部411止抵。Wherein, when the mode adjusting mechanism 40 is in the first mode state, the abutting portion 411 and the mode adjusting button 420 are stopped; when the mode adjusting mechanism 40 is in the second mode state, the abutting portion 411 corresponds to the position of the channel 422, the tool The spindle 30 is capable of driving the axial movement of the pressure lock ring along the tool spindle. Thereby, the adjustment of the movement state of the ram 200 can be achieved by adjusting the relative positional relationship between the abutting portion 411 of the pressure limiting ring 410 and the mode adjusting knob 420, so that the operating mode of the tool spindle 30 can be adjusted. Specifically, as shown in FIG. 3 to FIG. 4, the mode adjusting button 420 further includes a flange 421 disposed on the inner peripheral wall of the mode adjusting button 420. The flange 421 is annular and extends in the circumferential direction of the pressure limiting ring 410. The flange 421 is penetrated in the axial direction of the check ring 410. Thus, the flange 421 can define a passage 422 that can also withstand the abutment portion 411.
如图3-图4所示,在本发明的一些实施例中,止抵部411包括固定段411a、连接段411b和配合段411c。固定段411a从止压环410延伸出,连接段411b的一端与固定段411a连接,配合段411c的一端与连接段411b的另一端连接,配合段411c适于通过通道422,固定段411a和连接段411b沿止压环410的轴线方向间隔开。进一步地,连接段411b与固定段411a连接的部位圆滑过渡;或者,连接段411b与配合段411c连接的部位圆滑过渡。As shown in Figures 3-4, in some embodiments of the invention, the abutment portion 411 includes a fixed segment 411a, a connecting segment 411b, and a mating segment 411c. The fixing section 411a extends from the pressure limiting ring 410, one end of the connecting section 411b is connected to the fixing section 411a, and one end of the fitting section 411c is connected to the other end of the connecting section 411b, and the fitting section 411c is adapted to pass through the passage 422, the fixing section 411a and the connection. The segments 411b are spaced apart in the axial direction of the check ring 410. Further, the portion where the connecting portion 411b is connected to the fixed portion 411a smoothly transitions; or the portion where the connecting portion 411b is connected with the engaging portion 411c smoothly transitions.
如图2及图6所示,在本发明的一些实施例中,冲击接收部400的外周壁具有台阶面404,止压环410与台阶面404止抵。由此,台阶面404可以限定止压环410的运动,避免止压环410从冲击接收部400。As shown in FIGS. 2 and 6, in some embodiments of the present invention, the outer peripheral wall of the impact receiving portion 400 has a stepped surface 404, and the check ring 410 and the stepped surface 404 are stopped. Thus, the stepped surface 404 can define the movement of the check ring 410, avoiding the check ring 410 from the impact receiving portion 400.
如图25-图27所示,在本发明的一些实施例中,传动轴10与连接端380相连的一端为传动端130,连接端380和传动端130之一设有轴向孔360,另一个端部伸入轴向孔360内。例如,传动轴10的传动端130的端面可以设有轴向孔360,轴向孔360沿着传动轴10的轴线方向延伸,轴向孔360朝向刀具主轴30的连接端380敞开,刀具主轴30的连接端380的端部可以伸入轴向孔360内。再如,刀具主轴30的连接端380可以设有轴向孔360,轴向孔 360沿着刀具主轴30的轴线方向延伸,轴向孔360朝向传动轴10的传动端130敞开,传动轴10的传动端130的端部可以伸入轴向孔360内。对于刀具主轴30的连接端上设置开口以方便传动轴10进行插接的连接方式,已经在上述的实施例1中介绍,此处不再赘述。以下将对传动轴10的传动端面上设置开口的连接方式进行详细描述。As shown in FIG. 25 to FIG. 27, in some embodiments of the present invention, one end of the transmission shaft 10 connected to the connection end 380 is a transmission end 130, and one of the connection end 380 and the transmission end 130 is provided with an axial hole 360. One end projects into the axial bore 360. For example, the end face of the drive end 130 of the drive shaft 10 may be provided with an axial bore 360 extending along the axial direction of the drive shaft 10, the axial bore 360 being open toward the connection end 380 of the tool spindle 30, the tool spindle 30 The end of the connecting end 380 can extend into the axial bore 360. For another example, the connecting end 380 of the tool spindle 30 may be provided with an axial hole 360 extending along the axial direction of the tool spindle 30, and the axial hole 360 is open toward the driving end 130 of the transmission shaft 10, the transmission shaft 10 The end of the drive end 130 can extend into the axial bore 360. A connection manner for providing an opening on the connecting end of the tool spindle 30 to facilitate the insertion of the transmission shaft 10 has been described in the above-mentioned Embodiment 1, and will not be described herein. The connection manner in which the opening is provided on the transmission end face of the drive shaft 10 will be described in detail below.
如图25-图27所示,轴向孔360的内壁以及另一个端部的外壁设有用以实现传动轴10和刀具主轴30之间扭矩传递的花键370。由此,可以提高传动轴10与刀具主轴30之间的连接稳定性,而且不仅可以传递刀具主轴30与传动轴10周向方向上的转动,还可以使得刀具主轴30与传动轴10之间在轴线方向上的相对移动。As shown in Figures 25-27, the inner wall of the axial bore 360 and the outer wall of the other end are provided with splines 370 for effecting torque transfer between the drive shaft 10 and the tool spindle 30. Thereby, the connection stability between the drive shaft 10 and the tool spindle 30 can be improved, and not only the rotation of the tool spindle 30 and the drive shaft 10 in the circumferential direction but also between the tool spindle 30 and the drive shaft 10 can be Relative movement in the direction of the axis.
更进一步地,如图13、图25-图27所示,伸入轴向孔360内的另一个端部上的花键370之间可以形成径向凹槽,轴向孔360的外壁设有径向孔110,当刀具主轴30位于第一位置时,径向孔110与径向凹槽位置对应,钢球可以至少部分落入径向凹槽内,并与撞锤脱开;当刀具主轴30受到一由输出端390至连接端380的轴向力时,也即刀具主轴30位于第二位置时,径向孔110不再与径向凹槽对应,钢球沿着径向孔110运动并与撞锤200连接以实现传动轴能够带动撞锤200转动。由此,可以通过控制钢球与径向凹槽的相对位置关系,从而可以控制撞锤200与刀具主轴30或传动轴10之间的配合关系,从而可以控制撞锤200的运动状态,进而可以控制刀具主轴30的工作状态,以实现手持工具1工作模式的切换。Further, as shown in FIG. 13 and FIG. 25 to FIG. 27, a radial groove may be formed between the splines 370 extending into the other end portion of the axial hole 360, and the outer wall of the axial hole 360 is provided. The radial hole 110, when the tool spindle 30 is in the first position, the radial hole 110 corresponds to the radial groove position, the steel ball can at least partially fall into the radial groove and be disengaged from the ram; When the axial force from the output end 390 to the connecting end 380 is received, that is, when the tool spindle 30 is in the second position, the radial hole 110 no longer corresponds to the radial groove, and the steel ball moves along the radial hole 110. And connected with the ram 200 to realize that the transmission shaft can drive the ram 200 to rotate. Therefore, by controlling the relative positional relationship between the steel ball and the radial groove, the cooperation relationship between the ram 200 and the tool spindle 30 or the transmission shaft 10 can be controlled, so that the movement state of the ram 200 can be controlled, and thus The working state of the tool spindle 30 is controlled to switch the operating mode of the hand tool 1.
如图1、图5、图13、图21、图23、图25-图27所示,根据本发明的一些实施例,锤冲击机构20还包括间歇冲击组件230。当传动轴10驱动撞锤200旋转时,间歇冲击组件230迫使撞锤200相对导向件210按预设路径作线性运动并在至少一个运行状态中撞击刀具主轴30。可以理解的是,间歇冲击组件230可以与撞锤200配合作用,间歇冲击组件230也可以与导向件210配合作用。当传动轴10驱动撞锤200旋转时,间歇冲击组件230可以改变撞锤200的运动路径,且该运动路径既可以使得撞锤200绕着传动轴10的周向方向转动,又可以使撞锤200沿着传动轴10的轴线方向移动,从而可以使得撞锤200撞击刀具主轴30,进而完成刀具主轴30相对于传动轴10的滑动。As shown in FIGS. 1, 5, 13, 21, 23, 25-27, the hammer impact mechanism 20 further includes an intermittent impact assembly 230, in accordance with some embodiments of the present invention. When the drive shaft 10 drives the ram 200 to rotate, the intermittent impact assembly 230 forces the ram 200 to move linearly relative to the guide 210 in a predetermined path and strike the tool spindle 30 in at least one operating state. It will be appreciated that the intermittent impact assembly 230 can cooperate with the ram 200 and the intermittent impact assembly 230 can also cooperate with the guide 210. When the transmission shaft 10 drives the ram 200 to rotate, the intermittent impact assembly 230 can change the movement path of the ram 200, and the movement path can both rotate the ram 200 in the circumferential direction of the transmission shaft 10, and can also make the ram The movement of 200 in the axial direction of the drive shaft 10 allows the ram 200 to strike the tool spindle 30, thereby completing the sliding of the tool spindle 30 relative to the drive shaft 10.
如图2、图5、图7及图9-图12所示,根据本发明的一些实施例,间歇 冲击组件230包括与撞锤200抵接的蓄能机构231以及设置于导向件210与撞锤200之间的转换件232和曲面引导部233。可以理解的是,间歇冲击组件230包括蓄能机构231、转换件232和曲面引导部233,转换件232与曲面引导部233均位于导向件210与撞锤200之间,蓄能机构231的一端与撞锤200抵接。由此,可以通过构造曲面引导部233的具体形状,以导引转换件232的运动轨迹,转换件232可以与撞锤200实现联动,撞锤200可以带动转换件232沿着传动轴10的周向方向转动,转换件232可以带动撞锤200沿着曲面引导部233的轨迹运动。As shown in FIG. 2, FIG. 5, FIG. 7 and FIG. 9 to FIG. 12, according to some embodiments of the present invention, the intermittent impact assembly 230 includes an energy storage mechanism 231 that abuts the ram 200 and is disposed on the guide 210 and collides with A conversion member 232 and a curved guide portion 233 between the hammers 200. It can be understood that the intermittent impact assembly 230 includes an energy storage mechanism 231, a conversion member 232, and a curved surface guiding portion 233. The conversion member 232 and the curved surface guiding portion 233 are both located between the guiding member 210 and the ram 200, and one end of the energy storage mechanism 231 Abuts the ram 200. Thus, the specific shape of the curved surface guiding portion 233 can be configured to guide the movement trajectory of the conversion member 232, and the conversion member 232 can be interlocked with the ram 200, and the ram 200 can drive the conversion member 232 along the circumference of the transmission shaft 10. Rotating in the direction, the conversion member 232 can move the ram 200 along the trajectory of the curved guide portion 233.
进一步地,如图13及图17-图18所示,传动轴10上可以设有挡板100,挡板100外套于传动轴10的外周壁,蓄能机构231位于撞锤200与挡板100之间,蓄能机构231远离撞锤200的一端可以与挡板100配合。当撞锤200朝向蓄能机构231移动一定距离后,撞锤200与挡板100可以压缩蓄能机构231。由此,蓄能机构231可以对撞锤200形成推动力。Further, as shown in FIG. 13 and FIG. 17 to FIG. 18, the transmission shaft 10 may be provided with a baffle 100. The baffle 100 is sheathed on the outer peripheral wall of the propeller shaft 10. The accumulator mechanism 231 is located at the ram 200 and the baffle 100. Between the one end of the accumulator mechanism 231 away from the ram 200 can be engaged with the baffle 100. When the ram 200 is moved a certain distance toward the energy storage mechanism 231, the ram 200 and the shutter 100 can compress the energy storage mechanism 231. Thereby, the energy storage mechanism 231 can form a urging force for the ram 200.
如图11-图12所示,在本发明的一些实施例中,曲面引导部233可以形成为环状,曲面引导部233可以沿传动轴10的周向方向环绕,曲面引导部233可以包括爬坡段233a和跌落段233b,跌落段233b的一端与爬坡段233a的一端连接,跌落段233b的另一端朝向爬坡段233a的另一端延伸。进一步地,爬坡段233a可以呈螺旋线型。跌落段233b可以呈直线型,且跌落段233b沿传动轴10的轴线方向延伸。至少部分转换件232可以与曲面引导部233配合。优选地,为了保证撞锤对刀具主轴30形成足够的冲击力,且手持工具1的体积紧凑,所述爬坡233a在轴向方向爬坡高度大于3mm且小于等于20mm,优选地,爬坡高度为4mm到15mm之间,优选地,爬坡高度为10mm。As shown in FIGS. 11-12, in some embodiments of the present invention, the curved surface guiding portion 233 may be formed in a ring shape, the curved surface guiding portion 233 may be circumferentially wound in the circumferential direction of the transmission shaft 10, and the curved surface guiding portion 233 may include a climbing The slope section 233a and the drop section 233b, one end of the drop section 233b is connected to one end of the climbing section 233a, and the other end of the falling section 233b extends toward the other end of the climbing section 233a. Further, the climbing section 233a may be in a spiral shape. The falling section 233b may be in a straight line shape, and the falling section 233b extends in the axial direction of the transmission shaft 10. At least a portion of the conversion member 232 can be mated with the curved surface guide portion 233. Preferably, in order to ensure that the ram has sufficient impact force on the tool spindle 30 and the volume of the hand tool 1 is compact, the climbing 233a has a climbing height in the axial direction of more than 3 mm and less than or equal to 20 mm, preferably, the climbing height. It is between 4 mm and 15 mm, preferably, the climbing height is 10 mm.
当转换件232与爬坡段233a配合时,转换件232从爬坡段233a的一端朝向爬坡段233a的另一端滚动,撞锤200朝向挡板100移动,撞锤200与挡板100可以压缩蓄能机构231;当转换件232位于爬坡段233a的另一端且朝向跌落段233b滚动时,蓄能机构231可以推动撞锤200从跌落段233b靠近挡板100的一端朝向跌落段233b靠近工具头的另一端跌落,也即撞锤200朝向远离挡板100且靠近工具头的方向移动,撞锤200的一部分靠近并撞击刀具主轴30位于传动轴10外侧的部分,从而使得刀具主轴30相对于传动轴10沿传动轴10的轴线方向移动,撞锤200形成对刀具主轴30以及工具头的 锤击。When the switching member 232 is engaged with the climbing portion 233a, the switching member 232 rolls from one end of the climbing portion 233a toward the other end of the climbing portion 233a, and the ram 200 moves toward the shutter 100, and the hammer 200 and the shutter 100 can be compressed. The energy storage mechanism 231; when the conversion member 232 is located at the other end of the climbing section 233a and rolling toward the falling section 233b, the energy storage mechanism 231 can push the ram 200 from the falling section 233b toward the end of the shutter 100 toward the falling section 233b to approach the tool. The other end of the head is dropped, that is, the ram 200 is moved away from the shutter 100 and in the direction of the tool head, and a portion of the hammer 200 approaches and strikes a portion of the tool spindle 30 located outside the transmission shaft 10, thereby causing the tool spindle 30 to be opposed to The drive shaft 10 moves in the axial direction of the drive shaft 10, and the ram 200 forms a hammering of the tool spindle 30 and the tool head.
进一步地,如图7、图15所示,撞锤200的靠近蓄能机构231的端面可以设有安装槽203,蓄能机构231的端部可以位于安装槽203内,蓄能机构231的端部可以与安装槽203的底壁相抵。由此,可以提高蓄能机构231与撞锤200的装配稳定性。Further, as shown in FIG. 7 and FIG. 15, the end surface of the ram 200 adjacent to the energy storage mechanism 231 may be provided with a mounting groove 203, and the end of the energy storage mechanism 231 may be located in the mounting groove 203, and the end of the energy storage mechanism 231 The portion may abut against the bottom wall of the mounting groove 203. Thereby, the assembly stability of the energy storage mechanism 231 and the ram 200 can be improved.
如图12所示,在本发明的一些实施例中,曲面引导部233可以包括多段分段,每段分段均包括一爬坡段233a和一跌落段233b。转换件232可以为多个,多个转换件232可以沿撞锤200的周向方向间隔开。本实施例中撞锤200的外径在20mm-40mm之间,坡高度大于3mm且小于等于15mm,优选地,爬坡高度大于等于4mm且小于等于8mm,更为优选地,爬坡高度为5mm。可以理解地,为了保证转换件232爬坡的顺利,优选地,分段数为2到7个,特别有利地分段数为3-4个,本实施例中爬坡段233a的段数优选为3个。As shown in FIG. 12, in some embodiments of the present invention, the curved guide portion 233 may include a plurality of segments, each segment including a climbing segment 233a and a falling segment 233b. The conversion member 232 may be plural, and the plurality of conversion members 232 may be spaced apart in the circumferential direction of the ram 200. In this embodiment, the outer diameter of the ram 200 is between 20 mm and 40 mm, the slope height is greater than 3 mm and less than or equal to 15 mm, preferably, the climbing height is greater than or equal to 4 mm and less than or equal to 8 mm, and more preferably, the climbing height is 5 mm. . It can be understood that, in order to ensure the smooth transition of the conversion member 232, preferably, the number of segments is 2 to 7, and particularly advantageously, the number of segments is 3-4. In this embodiment, the number of segments of the climbing segment 233a is preferably 3
需要说明的是,对于转换件232及曲面引导部233在撞锤200及导向件210上的装配位置及装配关系不作具体限定。在本发明的一些实施例中,转换件232位于导向件210及撞锤200二者之一,曲面引导部233位于导向件210及撞锤200二者之另一。由此,可以实现转换件232、曲面引导部233与撞锤200、导向件210的装配关系,从而可以利用转换件232与曲面引导部233之间的配合关系及转换件232与曲面引导部233之间的相对运动,可以实现撞锤200相对于导向件210的相对运动,撞锤200可以沿传动轴10的轴线方向相对于传动轴10移动。转换件232在曲面引导部233的运动轨迹即为撞锤200的预设路径。It should be noted that the assembly position and the assembly relationship of the conversion member 232 and the curved surface guiding portion 233 on the ram 200 and the guide member 210 are not particularly limited. In some embodiments of the invention, the transition member 232 is located in one of the guide member 210 and the ram 200, and the curved guide portion 233 is located at the other of the guide member 210 and the ram 200. Thereby, the assembly relationship between the conversion member 232 and the curved surface guiding portion 233 and the ram 200 and the guide member 210 can be realized, so that the cooperation relationship between the conversion member 232 and the curved surface guiding portion 233 and the conversion member 232 and the curved surface guiding portion 233 can be utilized. The relative movement between the rams 200 relative to the guide 210 can be achieved, and the ram 200 can be moved relative to the drive shaft 10 in the axial direction of the drive shaft 10. The movement path of the conversion member 232 at the curved surface guiding portion 233 is a preset path of the ram 200.
如图9-图12所示,在本发明的一些示例中,转换件232可以位于撞锤200上,曲面引导部233位于导向件210上。例如,如图2、图5、图7及图11-图12所示,撞锤200的外周壁上可以设有嵌入槽202,转换件232的一部分可以位于嵌入槽202内,导向件210的内周壁上设有曲面引导部233,转换件232的又一部分可以与曲面引导部233配合。As shown in FIGS. 9-12, in some examples of the invention, the transition member 232 can be located on the ram 200 and the curved guide 233 is located on the guide 210. For example, as shown in FIG. 2, FIG. 5, FIG. 7 and FIG. 11 to FIG. 12, the outer peripheral wall of the ram 200 may be provided with an embedding groove 202, and a part of the conversion member 232 may be located in the embedding groove 202, and the guiding member 210 A curved guide portion 233 is provided on the inner peripheral wall, and a further portion of the conversion member 232 can be engaged with the curved guide portion 233.
如图16-图18所示,在本发明的另一些示例中,转换件232可以位于导向件210上,曲面引导部233位于撞锤200上。例如,导向件210的内周壁上设有容纳槽211,转换件232的一部分可以位于容纳槽211内,撞锤200的外周壁上可以设有曲面引导部233,转换件232的又一部分可以与曲面引 导部233配合。As shown in FIGS. 16-18, in other examples of the present invention, the conversion member 232 may be located on the guide member 210, and the curved guide portion 233 is located on the ram 200. For example, the inner peripheral wall of the guiding member 210 is provided with a receiving groove 211, and a part of the switching member 232 may be located in the receiving groove 211. The outer peripheral wall of the ram 200 may be provided with a curved guiding portion 233, and another part of the converting member 232 may be The curved surface guiding portion 233 is fitted.
如图2、图16及图19所示,在本发明的一些实施例中,转换件232可以设置成钢球,如图11-图12所示,优选地,为了保证钢球的强度,钢球的直径大于4mm且小于等于10mm,有利地,钢球的直径大于等于4mm且小于等于6mm,本实施例中钢球的直径为5mm。曲面引导部233可以设置成凸轮面或凸轮槽。由此,凸轮面或是凸轮槽可以限定出钢球的活动轨迹,钢球可以在凸轮面或是凸轮槽的内活动,钢球具有圆滑的外表面,不仅可以降低转换件232与曲面引导部233之间的相对运动摩擦力,提高转换件232在曲面引导部233内的活动顺畅性,而且钢球的结构强度大、耐磨损性能好,从而可以保障间歇冲击组件230的工作性能。需要说明的是,这里所提到的“凸轮”可以是指曲面引导部233凸出于导向件210的内周壁,或是曲面引导部233凸出于撞锤200的外周壁。As shown in FIG. 2, FIG. 16, and FIG. 19, in some embodiments of the present invention, the conversion member 232 may be provided as a steel ball, as shown in FIGS. 11-12, preferably, in order to ensure the strength of the steel ball, steel The diameter of the ball is greater than 4 mm and less than or equal to 10 mm. Advantageously, the diameter of the steel ball is greater than or equal to 4 mm and less than or equal to 6 mm. In this embodiment, the diameter of the steel ball is 5 mm. The curved surface guiding portion 233 may be provided as a cam surface or a cam groove. Therefore, the cam surface or the cam groove can define the movable path of the steel ball, and the steel ball can move in the cam surface or the cam groove, and the steel ball has a smooth outer surface, which can not only reduce the conversion member 232 and the curved surface guide portion. The relative motion friction between the 233 improves the smoothness of the movement of the conversion member 232 in the curved surface guiding portion 233, and the steel ball has high structural strength and good wear resistance, thereby ensuring the performance of the intermittent impact assembly 230. It should be noted that the “cam” mentioned herein may mean that the curved guide portion 233 protrudes from the inner peripheral wall of the guide member 210 or the curved guide portion 233 protrudes from the outer peripheral wall of the ram 200.
进一步地,钢球与曲面引导部233可以为点或线接触,可以理解的是,钢球在曲面引导部233内运动的过程中,钢球与曲面引导部233接触始终为一个点或线接触,有利于减少钢球和曲面引导部233之间的摩擦。例如,凸轮面的曲率半径可以与钢球的半径基本相同或略大,从而可以提高钢球与凸轮面的配合度,进而提高钢球与凸轮面的装配稳定性,耐磨性和寿命。Further, the steel ball and the curved surface guiding portion 233 may be point or line contact. It can be understood that, during the movement of the steel ball in the curved surface guiding portion 233, the steel ball is always in contact with the curved surface guiding portion 233 as a point or line contact. It is advantageous to reduce the friction between the steel ball and the curved surface guiding portion 233. For example, the radius of curvature of the cam surface may be substantially the same as or slightly larger than the radius of the steel ball, thereby improving the fit of the steel ball to the cam surface, thereby improving the assembly stability, wear resistance and life of the steel ball and the cam surface.
如图2、图16及图19所示,在本发明的一些实施例中,蓄能机构231可以设置成弹性件,例如,蓄能机构231可以为弹簧或弹性橡胶件。由此,可以简化蓄能机构231的设置与装配,还可以降低蓄能机构231的制造成本。进一步地,蓄能机构231可以形成为环形,蓄能机构231可以外套在传动轴10的外周壁。由此,便于蓄能机构231的装配,且能够均匀蓄能机构231对撞锤200的作用力。As shown in FIGS. 2, 16, and 19, in some embodiments of the present invention, the energy storage mechanism 231 may be provided as an elastic member. For example, the energy storage mechanism 231 may be a spring or an elastic rubber member. Thereby, the installation and assembly of the energy storage mechanism 231 can be simplified, and the manufacturing cost of the energy storage mechanism 231 can also be reduced. Further, the energy storage mechanism 231 may be formed in a ring shape, and the energy storage mechanism 231 may be jacketed on the outer peripheral wall of the transmission shaft 10. Thereby, the assembly of the energy storage mechanism 231 is facilitated, and the urging force of the damper 200 by the uniform energy storage mechanism 231 can be uniform.
实施例3Example 3
如图1-图30所示,根据本发明实施例的手持工具1,包括马达60、传动轴10、锤冲击机构20和刀具主轴30。As shown in FIGS. 1 to 30, a hand tool 1 according to an embodiment of the present invention includes a motor 60, a transmission shaft 10, a hammer impact mechanism 20, and a tool spindle 30.
具体而言,如图1、图2及图5所示,传动轴10由马达60驱动旋转并绕传动轴10轴线转动,换言之,马达60驱动传动轴10旋转,且传动轴10绕传动轴10的轴线转动。可以理解的是,马达60与传动轴10连接,需要说明的是,这里所提到的“连接”可以是指马达60与传动轴10直接连接,例 如,马达60的输出端可以与传动轴10的端部直接连接,“连接”也可以是指马达60与传动轴10间接连接,例如,马达60可以与中间传动组件直接连接,再通过中间传动组件与传动轴10直接连接。Specifically, as shown in FIGS. 1, 2, and 5, the drive shaft 10 is driven to rotate by the motor 60 and rotates about the axis of the drive shaft 10, in other words, the motor 60 drives the drive shaft 10 to rotate, and the drive shaft 10 is wound around the drive shaft 10. The axis rotates. It can be understood that the motor 60 is coupled to the drive shaft 10. It should be noted that the term "connected" as used herein may mean that the motor 60 is directly connected to the drive shaft 10. For example, the output of the motor 60 may be coupled to the drive shaft 10. The ends are directly connected. "Connected" may also mean that the motor 60 is indirectly connected to the drive shaft 10. For example, the motor 60 may be directly coupled to the intermediate drive assembly and directly coupled to the drive shaft 10 via the intermediate drive assembly.
刀具主轴30相对于传动轴10可轴向移动但无相对转动地连接,换言之,在传动轴10的周向方向上,刀具主轴30与传动轴10是相对静止的,在传动轴10的轴线方向上,刀具主轴30相对于传动轴10可以移动。传动轴10可以带动刀具主轴30沿着传动轴10的周向方向转动,刀具主轴30还可以完成在传动轴10的轴线方向上的滑动。The tool spindle 30 is axially movable relative to the drive shaft 10 but is connected in a rotationally fixed manner. In other words, in the circumferential direction of the drive shaft 10, the tool spindle 30 and the drive shaft 10 are relatively stationary, in the axial direction of the drive shaft 10. Upper, the tool spindle 30 is movable relative to the drive shaft 10. The drive shaft 10 can drive the tool spindle 30 to rotate in the circumferential direction of the drive shaft 10, and the tool spindle 30 can also perform sliding in the axial direction of the drive shaft 10.
如图2、图5-图13所示,锤冲击机构20具有一撞锤200,撞锤200套设于传动轴10外侧,且能够由传动轴10驱动旋转。可以理解的是,锤冲击机构20包括撞锤200,撞锤200可以外套于传动轴10的外周壁,撞锤200可以与传动轴10配合连接,传动轴10可以进一步带动撞锤200绕着传动轴10的轴线转动。需要说明的是,这里所提到的“连接”可以是指撞锤200与传动轴10直接连接,也可以是指撞锤200与传动轴10间接连接。As shown in FIG. 2, FIG. 5 to FIG. 13, the hammer impact mechanism 20 has a ram 200 which is sleeved outside the transmission shaft 10 and can be driven to rotate by the transmission shaft 10. It can be understood that the hammer impact mechanism 20 includes the ram 200, and the ram 200 can be jacketed on the outer peripheral wall of the transmission shaft 10. The ram 200 can be coupled with the transmission shaft 10, and the transmission shaft 10 can further drive the ram 200 around the transmission. The axis of the shaft 10 rotates. It should be noted that the term “connection” as used herein may mean that the ram 200 is directly connected to the transmission shaft 10, or that the ram 200 is indirectly connected to the transmission shaft 10.
如图5、图8-图10、图13及图15所示,根据本发明的一些实施例,锤冲击机构20还具有一可脱开的离合机构220,离合机构220被设置成用于传递传动轴10与撞锤200之间的旋转运动。可以理解的是,离合机构220可以使传动轴10与撞锤200配合,离合机构220也可以使传动轴10与撞锤200脱开,当离合机构220使传动轴10与撞锤200配合时,传动轴10的旋转运动可以通过离合机构220传递给撞锤200,从而带动撞锤200转动;当离合机构220使二者脱开时,离合机构220与撞锤200之间的配合关系解除,传动轴10相对于撞锤200旋转,撞锤200相对于导向件210静止。由此,可以通过离合机构220控制撞锤200的运动,从而控制撞锤200是否撞击刀具主轴30,进而可以改变手持工具1的工作状态。在本发明的一些实施例中,离合机构220被设置成通过一经由刀具主轴30传递的力闭合。可以理解的是,离合机构220与撞锤200之间是否存在配合关系可以通过刀具主轴30控制,刀具主轴30可以对离合机构220施加外力,以改变离合机构220与撞锤200之间的关系,如工具头或刀具主轴30抵接在工况时(也即刀具主轴30受到一轴向负载时),离合机构220闭合,手持式工具1切换到冲击状态。因此,手持工具1在工作状态时,当工具头抵接在工况时,手持工具1能够自动切 换到冲击状态,以下简称该种模式为“冲击模式”。As shown in Figures 5, 8-10, 13 and 15, in accordance with some embodiments of the present invention, the hammer impact mechanism 20 further has a detachable clutch mechanism 220 that is configured for transmission. Rotational motion between the drive shaft 10 and the ram 200. It can be understood that the clutch mechanism 220 can cooperate with the ram 200, and the clutch mechanism 220 can also disengage the transmission shaft 10 from the ram 200. When the clutch mechanism 220 engages the transmission shaft 10 with the ram 200, The rotational movement of the transmission shaft 10 can be transmitted to the ram 200 through the clutch mechanism 220, thereby driving the ram 200 to rotate; when the clutch mechanism 220 disengages the two, the cooperation relationship between the clutch mechanism 220 and the ram 200 is released, and the transmission is cancelled. The shaft 10 rotates relative to the ram 200, and the ram 200 is stationary relative to the guide 210. Thereby, the movement of the ram 200 can be controlled by the clutch mechanism 220, thereby controlling whether the ram 200 hits the tool spindle 30, and thus the operating state of the hand tool 1 can be changed. In some embodiments of the invention, the clutch mechanism 220 is configured to be closed by a force transmitted via the tool spindle 30. It can be understood that whether there is a mating relationship between the clutch mechanism 220 and the ram 200 can be controlled by the tool spindle 30, and the tool spindle 30 can apply an external force to the clutch mechanism 220 to change the relationship between the clutch mechanism 220 and the ram 200. If the tool head or tool spindle 30 abuts the operating condition (ie, when the tool spindle 30 is subjected to an axial load), the clutch mechanism 220 is closed and the hand tool 1 is switched to the impact state. Therefore, when the hand tool 1 is in the working state, when the tool head abuts on the working condition, the hand tool 1 can automatically switch to the impact state, which is hereinafter referred to as the "shock mode".
需要说明的是,实际工作中,并不是所有的工况都适合手持式工具1在冲击状态下工作,许多时候,操作者希望手持式工具1在工作状态时,工具头或刀具主轴30受到来自工况的负载时,仍能够处于非冲击的工作状态,以下简称该种工作模式为“非冲击工作模式”。It should be noted that, in actual work, not all working conditions are suitable for the hand tool 1 to work under impact. In many cases, the operator wants the tool head or tool spindle 30 to be received when the hand tool 1 is in operation. When the load of the working condition is still in a non-impact working state, the following is referred to as a "non-impact working mode".
因此,为了使手持工具1可以适应多种工况,手持工具1还包括模式调节机构40,能如图2-图6、图13-图15及图19-图30所示,模式调节机构40可操作地在第一模式状态及第二模式状态之间转换,当模式调节机构40位于第一模式状态(即如图5-图6、图9-图10、图21-图22及图25所示的位置)时,撞锤200能够由传动轴10驱动旋转从而按预设路径作线性运动,并在至少一个运行状态中撞击刀具主轴30,换言之,传动轴10可以与撞锤200配合,传动轴10可以为撞锤200提供动力,以使撞锤200沿着预设路径运动,且撞锤200在运动过程中可以撞击刀具主轴30;当模式调节机构40位于第二模式状态(如图13-图15、图23-图24及图26所示的位置)时,传动轴10无法驱动撞锤200旋转,且撞锤200对刀具主轴30无撞击。Therefore, in order to adapt the hand tool 1 to various working conditions, the hand tool 1 further includes a mode adjusting mechanism 40, which can be shown in FIGS. 2-6, 13-15, and 19-30. Operable between the first mode state and the second mode state, when the mode adjustment mechanism 40 is in the first mode state (ie, as shown in FIGS. 5-6, 9-10, 21-22, and 25) In the position shown), the ram 200 can be driven to rotate by the drive shaft 10 to linearly move in a predetermined path and strike the tool spindle 30 in at least one operating state, in other words, the drive shaft 10 can cooperate with the ram 200. The drive shaft 10 can provide power to the ram 200 to move the ram 200 along a predetermined path, and the ram 200 can strike the tool spindle 30 during movement; when the mode adjustment mechanism 40 is in the second mode state (as shown in the figure) 13 - Fig. 15, Fig. 23 - Fig. 24 and Fig. 26), the drive shaft 10 cannot drive the ram 200 to rotate, and the ram 200 has no impact on the tool spindle 30.
根据本发明实施例的手持工具1,通过设置模式调节机构40,并通过切换模式调节机构40的状态改变传动轴10与撞锤200之间的配合关系,从而可以控制撞锤200是否对刀具主轴30具有撞击效果,进而可以实现手持工具1冲击模式与非冲击模式的切换,从而可以提高手持工具1的性能,使得手持工具1的结构设置紧凑、简单,功能多样化,且同时可以方便携带。According to the hand tool 1 of the embodiment of the present invention, by setting the mode adjusting mechanism 40 and changing the cooperation relationship between the transmission shaft 10 and the ram 200 by switching the state of the mode adjusting mechanism 40, it is possible to control whether the ram 200 is facing the tool spindle. 30 has an impact effect, thereby enabling switching between the impact mode and the non-impact mode of the hand tool 1, thereby improving the performance of the hand tool 1, making the structure of the hand tool 1 compact, simple, and diversified, and at the same time convenient to carry.
如图5、图8-图10、图13及图15所示,在本发明的一些示例中,离合机构220包括设置于传动轴10与撞锤200二者之一离合件221,以及设置于传动轴10与撞锤200二者之另一的收容部201,当离合机构220处于啮合状态时,离合件221与收容部201形状匹配的啮合,当离合机构220处于脱开状态时,离合件221与收容部201分离。As shown in FIG. 5, FIG. 8 to FIG. 10, FIG. 13 and FIG. 15, in some examples of the present invention, the clutch mechanism 220 includes a clutch member 221 disposed on one of the transmission shaft 10 and the ram 200, and is disposed on The accommodating portion 201 of the other of the transmission shaft 10 and the ram 200, when the clutch mechanism 220 is in the engaged state, the clutch member 221 is engaged with the shape of the accommodating portion 201, and when the clutch mechanism 220 is disengaged, the clutch member The 221 is separated from the accommodating portion 201.
可以理解的是,离合机构220包括离合件221与收容部201,传动轴10与撞锤200中的其中一个设有离合件221,另一个设有收容部201。当离合机构220处于闭合状态时,离合件221与收容部201配合,当离合机构220处于脱开状态时,离合件221与收容部201分离。由此,可以通过离合件221与收容部201的装配关系,以切换离合机构220的工作状态。It can be understood that the clutch mechanism 220 includes the clutch member 221 and the accommodating portion 201, one of the transmission shaft 10 and the ram 200 is provided with the clutch member 221, and the other is provided with the accommodating portion 201. When the clutch mechanism 220 is in the closed state, the clutch member 221 is engaged with the accommodating portion 201, and when the clutch mechanism 220 is in the disengaged state, the clutch member 221 is separated from the accommodating portion 201. Thereby, the working state of the clutch mechanism 220 can be switched by the assembly relationship of the clutch member 221 and the accommodating portion 201.
如图5、图8-图10、图13及图15所示,在本发明的一些示例中,离合件221可以设置成球状或柱状,收容部201可以设置成槽体201a。球状或柱状均具有圆滑的外表面,圆滑的外表面在活动过程中具有较小的摩擦力,从而易于离合件221的状态切换。将收容部201设置为槽体201a不仅便于设置,而且便于与离合件221进行配合。例如,撞锤200内周壁的一部分朝向撞锤200的径向外侧凹陷以形成收容部201。进一步地,槽体201a的底壁可以形成为弧面,弧面可以朝向撞锤200的径向外侧凹陷。由此,槽体201a可以包裹部分离合件221,从而可以提高离合件221与槽体201a的配合稳定性。As shown in FIG. 5, FIG. 8 to FIG. 10, FIG. 13 and FIG. 15, in some examples of the present invention, the clutch member 221 may be provided in a spherical shape or a column shape, and the receiving portion 201 may be provided as a groove body 201a. Both the spherical or columnar shape have a smooth outer surface, and the smooth outer surface has less friction during the movement, thereby facilitating the state switching of the clutch member 221. Providing the accommodating portion 201 as the trough body 201a is not only convenient to set but also facilitates engagement with the clutch member 221. For example, a part of the inner peripheral wall of the ram 200 is recessed toward the radially outer side of the ram 200 to form the accommodating portion 201. Further, the bottom wall of the groove body 201a may be formed as a curved surface, and the curved surface may be recessed toward the radially outer side of the ram 200. Thereby, the groove body 201a can wrap the portion separating member 221, so that the cooperation stability of the clutch member 221 and the groove body 201a can be improved.
根据本发明的一些实施例,刀具主轴30相对传动轴10可轴向移动但不可相对转动地连接。换言之,在传动轴10的周向方向上,刀具主轴30与传动轴10是相对静止的或在转动时二者一起转动,在传动轴10的轴线方向上,刀具主轴30相对于传动轴10是可移动的。由此,传动轴10可以带动刀具主轴30沿着传动轴10的周向方向转动,刀具主轴30还可以完成在传动轴10的轴线方向上的滑动。According to some embodiments of the invention, the tool spindle 30 is axially movable relative to the drive shaft 10 but is non-rotatably coupled. In other words, in the circumferential direction of the drive shaft 10, the tool spindle 30 and the drive shaft 10 are relatively stationary or rotate together when rotating. In the axial direction of the drive shaft 10, the tool spindle 30 is relative to the drive shaft 10 Movable. Thereby, the transmission shaft 10 can drive the tool spindle 30 to rotate in the circumferential direction of the transmission shaft 10, and the tool spindle 30 can also complete the sliding in the axial direction of the transmission shaft 10.
例如,如图5所示,所述刀具主轴30经由一轴向力的作用可相对于传动轴10在第一位置和第二位置之间切换,当所述刀具主轴30在第二位置时,所述撞锤200能够由所述传动轴10驱动旋转且能够相对于所述导向件210按预设路径运动,从而在至少一个运行状态中沿所述刀具主轴的轴线撞击所述刀具主轴30;当所述刀具主轴30在第一位置时,所述传动轴10无法驱动所述撞锤200旋转。所述刀具主轴30包括与所述传动轴10连接的连接端,以及与所述工具头连接的输出端,传动轴10靠近连接端的一侧设有轴向开口的空腔120,空腔120可以沿着传动轴10的轴线方向延伸,刀具主轴30的连接端从开口伸入空腔内120内,空腔120的内壁和刀具主轴30连接端的外壁通过沿轴向延伸的花键370配合,以使刀具主轴30可相对于传动轴10轴向移动并能够随传动轴10一起转动。具体的,如图2所示,刀具主轴30的外壁以及空腔120的内壁设有凸筋340,且刀具主轴30上的相邻的凸筋340之间形成径向凹陷的凹槽350,以使空腔120内壁可以与凹槽350配合。For example, as shown in FIG. 5, the tool spindle 30 is switchable between the first position and the second position relative to the drive shaft 10 via an axial force, when the tool spindle 30 is in the second position, The ram 200 can be driven to rotate by the drive shaft 10 and can move relative to the guide 210 in a predetermined path, thereby striking the tool spindle 30 along the axis of the tool spindle in at least one operating state; When the tool spindle 30 is in the first position, the drive shaft 10 cannot drive the ram 200 to rotate. The tool spindle 30 includes a connecting end connected to the drive shaft 10, and an output end connected to the tool head. The side of the drive shaft 10 near the connecting end is provided with an axially open cavity 120, and the cavity 120 can be Extending along the axial direction of the drive shaft 10, the connecting end of the tool spindle 30 extends from the opening into the cavity 120. The inner wall of the cavity 120 and the outer wall of the connecting end of the tool spindle 30 are engaged by the axially extending splines 370. The tool spindle 30 is axially movable relative to the drive shaft 10 and is rotatable with the drive shaft 10. Specifically, as shown in FIG. 2, the outer wall of the tool spindle 30 and the inner wall of the cavity 120 are provided with ribs 340, and the adjacent ribs 340 on the tool spindle 30 form a radially recessed groove 350 therebetween. The inner wall of the cavity 120 can be mated with the recess 350.
继续参见图5、图8-图10、图13及图15,空腔120的侧壁上设有径向孔110,径向孔110在传动轴10的径向方向贯通空腔120的侧壁,离合件221位于径向孔110内且能够在径向孔110内运动,撞锤200的内周壁上可以设 有上述的收容部201。参见图13和图15,当离合机构220处于脱开状态时,也即刀具主轴30运动至第二位置时,径向孔110与上述的凹槽350位置相对应,离合件221沿径向孔110向远离撞锤200的收容部201且靠近凹槽350的方向运动,以使离合件221实现与撞锤200的脱开;参见图9和图10,当离合机构220处于闭合状态,也即刀具主轴运动至第二位置时,凹槽350不再与上述的径向孔110位置对应,也即刀具主轴30上与径向孔对应的位置处不再有供离合件221收容的空间,刀具主轴30在运动的过程中挤压离合件221以使离合件221沿着径向孔110向靠近撞锤的收容部221方向移动,使离合件221的一部分位于径向孔110内,同时另一部分位于收容部201内,撞锤200转动在离合件221的作用下可以随传动轴10一起转动。需要说明的是,在本发明的其他实施例中,上述的空腔120也可以位于刀具主轴30的连接端,传动轴10与刀具主轴30连接的一端伸入空腔120内。Continuing to refer to FIG. 5, FIG. 8 to FIG. 10, FIG. 13 and FIG. 15, a radial hole 110 is defined in the side wall of the cavity 120, and the radial hole 110 penetrates the side wall of the cavity 120 in the radial direction of the transmission shaft 10. The clutch member 221 is located in the radial hole 110 and is movable in the radial hole 110. The inner peripheral wall of the hammer 200 may be provided with the above-mentioned receiving portion 201. Referring to Figures 13 and 15, when the clutch mechanism 220 is in the disengaged state, that is, when the tool spindle 30 is moved to the second position, the radial hole 110 corresponds to the position of the groove 350 described above, and the clutch member 221 is radially bored. 110 moves away from the accommodating portion 201 of the ram 200 and in the direction of the groove 350, so that the clutch member 221 is disengaged from the ram 200; see FIGS. 9 and 10, when the clutch mechanism 220 is in a closed state, that is, When the tool spindle moves to the second position, the groove 350 no longer corresponds to the position of the radial hole 110, that is, the space corresponding to the radial hole on the tool spindle 30 no longer has space for the clutch member 221 to be accommodated. The main shaft 30 presses the clutch member 221 during the movement to move the clutch member 221 along the radial hole 110 toward the accommodating portion 221 of the ram, so that a part of the clutch member 221 is located in the radial hole 110 while another portion Located in the accommodating portion 201, the ram 200 rotates together with the transmission shaft 10 under the action of the clutch member 221. It should be noted that, in other embodiments of the present invention, the cavity 120 may also be located at the connection end of the tool spindle 30, and one end of the transmission shaft 10 connected to the tool spindle 30 extends into the cavity 120.
如图2、图5、图7及图9-图12所示,根据本发明的一些实施例,间歇冲击组件230包括与撞锤200抵接的蓄能机构231以及设置于导向件210与撞锤200之间的转换件232和曲面引导部233。间歇冲击组件230还包括蓄能机构231,转换件232与曲面引导部233均位于导向件210与撞锤200之间,且蓄能机构231的一端与撞锤200抵接。由此,可以通过构造曲面引导部233的具体形状,以导引转换件232的运动轨迹,转换件232可以与撞锤200实现联动,撞锤200在转换件的作用下232沿着曲面引导部233的轨迹运动。As shown in FIG. 2, FIG. 5, FIG. 7 and FIG. 9 to FIG. 12, according to some embodiments of the present invention, the intermittent impact assembly 230 includes an energy storage mechanism 231 that abuts the ram 200 and is disposed on the guide 210 and collides with A conversion member 232 and a curved guide portion 233 between the hammers 200. The intermittent impact assembly 230 further includes an energy storage mechanism 231. The conversion member 232 and the curved surface guiding portion 233 are both located between the guide 210 and the ram 200, and one end of the energy storage mechanism 231 abuts against the ram 200. Thereby, the specific shape of the curved surface guiding portion 233 can be configured to guide the movement trajectory of the conversion member 232, the conversion member 232 can be interlocked with the ram 200, and the ram 200 can be along the curved guiding portion under the action of the conversion member 232. Track motion of 233.
进一步地,如图13及图17-图18所示,传动轴10上可以设有挡板100,挡板100外套于传动轴10的外周壁,蓄能机构231位于撞锤200与挡板100之间,蓄能机构231远离撞锤200的一端可以与挡板100配合。当撞锤200朝向蓄能机构231移动一定距离后,撞锤200与挡板100可以压缩蓄能机构231。由此,蓄能机构231可以对撞锤200形成推动力。当然,对于蓄能机构的轴向限定方式还可以采用其他结构,此处不再赘述。Further, as shown in FIG. 13 and FIG. 17 to FIG. 18, the transmission shaft 10 may be provided with a baffle 100. The baffle 100 is sheathed on the outer peripheral wall of the propeller shaft 10. The accumulator mechanism 231 is located at the ram 200 and the baffle 100. Between the one end of the accumulator mechanism 231 away from the ram 200 can be engaged with the baffle 100. When the ram 200 is moved a certain distance toward the energy storage mechanism 231, the ram 200 and the shutter 100 can compress the energy storage mechanism 231. Thereby, the energy storage mechanism 231 can form a urging force for the ram 200. Of course, other structures may be adopted for the axially defining manner of the energy storage mechanism, and details are not described herein again.
如图11-图12所示,在本发明的一些实施例中,曲面引导部233可以形成为环状,曲面引导部233可以沿传动轴10的周向方向环绕,具体的,曲面引导部233可以包括爬坡段233a和跌落段233b,跌落段233b的一端与爬坡段233a的一端连接,跌落段233b的另一端朝向爬坡段233a的另一端延伸。 进一步地,爬坡段233a可以呈螺旋线型,跌落段233b可以呈直线型,且跌落段233b沿传动轴10的轴线方向延伸。优选地,为了保证撞锤对刀具主轴30形成足够的冲击力,且手持工具1的体积紧凑,所述爬坡233a在轴向方向爬坡高度大于3mm且小于等于15mm,优选地,爬坡高度大于等于4mm且小于等于8mm,优选地,爬坡高度为5mm。As shown in FIG. 11 to FIG. 12, in some embodiments of the present invention, the curved surface guiding portion 233 may be formed in an annular shape, and the curved surface guiding portion 233 may be circumferentially wound in the circumferential direction of the transmission shaft 10, specifically, the curved surface guiding portion 233 A climbing section 233a and a falling section 233b may be included, one end of the falling section 233b is connected to one end of the climbing section 233a, and the other end of the falling section 233b is extended toward the other end of the climbing section 233a. Further, the climbing section 233a may be in a spiral shape, the falling section 233b may be in a straight line shape, and the falling section 233b may extend in the axial direction of the transmission shaft 10. Preferably, in order to ensure that the ram has sufficient impact force on the tool spindle 30 and the volume of the hand tool 1 is compact, the climbing 233a has a climbing height in the axial direction of more than 3 mm and less than or equal to 15 mm, preferably, the climbing height. It is 4 mm or more and 8 mm or less, and preferably, the climbing height is 5 mm.
当转换件232与爬坡段233a配合时,转换件232从爬坡段233a的一端朝向爬坡段233a的另一端滚动,撞锤200朝向挡板100移动,撞锤200与挡板100可以压缩蓄能机构231;当转换件232位于爬坡段233a的另一端且朝向跌落段233b滚动时,蓄能机构231可以推动撞锤200从跌落段233b靠近挡板100的一端朝向跌落段233b靠近工具头的另一端跌落,也即撞锤200朝向远离挡板100且靠近工具头的方向快速跌落,撞锤200的一部分靠近并撞击刀具主轴30位于传动轴10外侧的部分,从而使得刀具主轴30相对于传动轴10沿传动轴10的轴线方向移动,撞锤200形成对刀具主轴30以及工具头的锤击。When the switching member 232 is engaged with the climbing portion 233a, the switching member 232 rolls from one end of the climbing portion 233a toward the other end of the climbing portion 233a, and the ram 200 moves toward the shutter 100, and the hammer 200 and the shutter 100 can be compressed. The energy storage mechanism 231; when the conversion member 232 is located at the other end of the climbing section 233a and rolling toward the falling section 233b, the energy storage mechanism 231 can push the ram 200 from the falling section 233b toward the end of the shutter 100 toward the falling section 233b to approach the tool. The other end of the head is dropped, that is, the ram 200 is quickly dropped away from the baffle 100 and in the direction of the tool head, and a portion of the ram 200 approaches and strikes a portion of the tool spindle 30 located outside the drive shaft 10, thereby causing the tool spindle 30 to be opposed The drive shaft 10 is moved in the axial direction of the drive shaft 10, and the ram 200 forms a hammering of the tool spindle 30 and the tool head.
如图5、图9及图13所示,根据本发明的一些实施例,刀具主轴30上设置与撞锤200配接的冲击接收部400。可以理解的是,刀具主轴30上可以设有冲击接收部400,撞锤200可以撞击冲击接收部400,由此,撞锤200可以通过撞击冲击接收部400以驱动刀具主轴30运动,从而可以使得刀具主轴30沿着传动轴10的轴线方向上相对于传动轴10移动。As shown in FIGS. 5, 9, and 13, in accordance with some embodiments of the present invention, the tool spindle 30 is provided with an impact receiving portion 400 that mates with the ram 200. It can be understood that the tool spindle 30 can be provided with an impact receiving portion 400, and the ram 200 can strike the impact receiving portion 400, whereby the ram 200 can drive the tool spindle 30 by impacting the impact receiving portion 400, thereby making it possible to The tool spindle 30 moves relative to the drive shaft 10 in the axial direction of the drive shaft 10.
进一步地,如图7、图15所示,撞锤200的靠近蓄能机构231的端面可以设有安装槽203,蓄能机构231的端部可以位于安装槽203内,蓄能机构231的端部可以与安装槽203的底壁相抵。由此,可以提高蓄能机构231与撞锤200的装配稳定性。Further, as shown in FIG. 7 and FIG. 15, the end surface of the ram 200 adjacent to the energy storage mechanism 231 may be provided with a mounting groove 203, and the end of the energy storage mechanism 231 may be located in the mounting groove 203, and the end of the energy storage mechanism 231 The portion may abut against the bottom wall of the mounting groove 203. Thereby, the assembly stability of the energy storage mechanism 231 and the ram 200 can be improved.
如图12所示,在本发明的一些实施例中,曲面引导部233可以包括多段分段,每段分段均包括一爬坡段233a和一跌落段233b。转换件232可以为多个,多个转换件232可以沿撞锤200的周向方向间隔开。本实施例为了保证手持工具整体设计的合理性,中撞锤200的外径在15mm-50mm之间,优选地,撞锤外径在20mm-40mm之间,坡高度大于3mm且小于等于15mm,优选地,爬坡高度大于等于4mm且小于等于8mm,更为优选地,爬坡高度为5mm。可以理解地,为了保证转换件232能够顺利爬坡,优选地,分段数为2到7个, 特别有利地分段数为3-4个,本实施例中爬坡段233a的段数优选为3个。As shown in FIG. 12, in some embodiments of the present invention, the curved guide portion 233 may include a plurality of segments, each segment including a climbing segment 233a and a falling segment 233b. The conversion member 232 may be plural, and the plurality of conversion members 232 may be spaced apart in the circumferential direction of the ram 200. In order to ensure the rationality of the overall design of the hand tool, the outer diameter of the middle hammer 200 is between 15 mm and 50 mm, preferably, the outer diameter of the hammer is between 20 mm and 40 mm, and the slope height is greater than 3 mm and less than or equal to 15 mm. Preferably, the climbing height is greater than or equal to 4 mm and less than or equal to 8 mm, and more preferably, the climbing height is 5 mm. It can be understood that, in order to ensure that the conversion member 232 can climb smoothly, preferably, the number of segments is 2 to 7, and particularly advantageously, the number of segments is 3-4. In this embodiment, the number of segments of the climbing segment 233a is preferably 3
需要说明的是,由上述介绍可知,转换件232和曲面引导部233位于撞锤200及导向件210之间,具体的,转换件232位于导向件210及撞锤200二者之一,曲面引导部233位于导向件210及撞锤200二者之另一。如图16-图18所示,在本发明的另一些示例中,转换件232可以位于导向件210上,曲面引导部233位于撞锤200上。例如,导向件210的内周壁上设有容纳槽211,转换件232的一部分可以位于容纳槽211内,撞锤200的外周壁上可以设有曲面引导部233,转换件232的又一部分可以与曲面引导部233配合。如图16-图18所示,在本发明的另一些示例中,转换件232可以位于导向件210上,曲面引导部233位于撞锤200上。例如,导向件210的内周壁上设有容纳槽211,转换件232的一部分可以位于容纳槽211内,撞锤200的外周壁上可以设有曲面引导部233,转换件232的又一部分可以与曲面引导部233配合。由此,可以实现转换件232、曲面引导部233与撞锤200、导向件210的装配关系,从而可以利用转换件232与曲面引导部233之间的配合关系及转换件232与曲面引导部233之间的相对运动,可以实现撞锤200相对于导向件210的相对运动,撞锤200可以沿传动轴10的轴线方向相对于传动轴10移动。转换件232在曲面引导部233的运动轨迹即为撞锤200的预设路径。It should be noted that, as described above, the conversion member 232 and the curved surface guiding portion 233 are located between the ram 200 and the guiding member 210. Specifically, the conversion member 232 is located between the guiding member 210 and the ram 200, and the curved surface is guided. The portion 233 is located at the other of the guide member 210 and the ram 200. As shown in FIGS. 16-18, in other examples of the present invention, the conversion member 232 may be located on the guide member 210, and the curved guide portion 233 is located on the ram 200. For example, the inner peripheral wall of the guiding member 210 is provided with a receiving groove 211, and a part of the switching member 232 may be located in the receiving groove 211. The outer peripheral wall of the ram 200 may be provided with a curved guiding portion 233, and another part of the converting member 232 may be The curved surface guiding portion 233 is fitted. As shown in FIGS. 16-18, in other examples of the present invention, the conversion member 232 may be located on the guide member 210, and the curved guide portion 233 is located on the ram 200. For example, the inner peripheral wall of the guiding member 210 is provided with a receiving groove 211, and a part of the switching member 232 may be located in the receiving groove 211. The outer peripheral wall of the ram 200 may be provided with a curved guiding portion 233, and another part of the converting member 232 may be The curved surface guiding portion 233 is fitted. Thereby, the assembly relationship between the conversion member 232 and the curved surface guiding portion 233 and the ram 200 and the guide member 210 can be realized, so that the cooperation relationship between the conversion member 232 and the curved surface guiding portion 233 and the conversion member 232 and the curved surface guiding portion 233 can be utilized. The relative movement between the rams 200 relative to the guide 210 can be achieved, and the ram 200 can be moved relative to the drive shaft 10 in the axial direction of the drive shaft 10. The movement path of the conversion member 232 at the curved surface guiding portion 233 is a preset path of the ram 200.
如图2、图16及图19所示,在本发明的一些实施例中,转换件232可以设置成钢球,如图11-图12所示,优选地,为了保证钢球的强度,钢球的直径大于4mm且小于等于10mm,更为优选地,钢球的直径大于等于4mm且小于等于6mm,本实施例中钢球的直径为5mm。曲面引导部233可以设置成凸轮面或凸轮槽。由此,凸轮面或是凸轮槽可以限定出钢球的活动轨迹,钢球可以在凸轮面或是凸轮槽的内活动,钢球具有圆滑的外表面,不仅可以降低转换件232与曲面引导部233之间的相对运动摩擦力,提高转换件232在曲面引导部233内的活动顺畅性,而且钢球的结构强度大、耐磨损性能好,从而可以保障间歇冲击组件230的工作性能。需要说明的是,这里所提到的“凸轮”可以是指曲面引导部233凸出于导向件210的内周壁,或是曲面引导部233凸出于撞锤200的外周壁。As shown in FIG. 2, FIG. 16, and FIG. 19, in some embodiments of the present invention, the conversion member 232 may be provided as a steel ball, as shown in FIGS. 11-12, preferably, in order to ensure the strength of the steel ball, steel The diameter of the ball is greater than 4 mm and less than or equal to 10 mm, and more preferably, the diameter of the steel ball is greater than or equal to 4 mm and less than or equal to 6 mm, and the diameter of the steel ball in this embodiment is 5 mm. The curved surface guiding portion 233 may be provided as a cam surface or a cam groove. Therefore, the cam surface or the cam groove can define the movable path of the steel ball, and the steel ball can move in the cam surface or the cam groove, and the steel ball has a smooth outer surface, which can not only reduce the conversion member 232 and the curved surface guide portion. The relative motion friction between the 233 improves the smoothness of the movement of the conversion member 232 in the curved surface guiding portion 233, and the steel ball has high structural strength and good wear resistance, thereby ensuring the performance of the intermittent impact assembly 230. It should be noted that the “cam” mentioned herein may mean that the curved guide portion 233 protrudes from the inner peripheral wall of the guide member 210 or the curved guide portion 233 protrudes from the outer peripheral wall of the ram 200.
进一步地,钢球与曲面引导部233可以为点或线接触,可以理解的是, 钢球在曲面引导部233内运动的过程中,钢球与曲面引导部233接触始终为一个点或线接触,有利于减少钢球和曲面引导部233之间的摩擦。例如,凸轮面的曲率半径可以与钢球的半径基本相同或略大,从而可以提高钢球与凸轮面的配合度,进而提高钢球与凸轮面的装配稳定性,耐磨性和寿命。Further, the steel ball and the curved surface guiding portion 233 may be point or line contact. It can be understood that, during the movement of the steel ball in the curved surface guiding portion 233, the steel ball is always in contact with the curved surface guiding portion 233 as a point or line contact. It is advantageous to reduce the friction between the steel ball and the curved surface guiding portion 233. For example, the radius of curvature of the cam surface may be substantially the same as or slightly larger than the radius of the steel ball, thereby improving the fit of the steel ball to the cam surface, thereby improving the assembly stability, wear resistance and life of the steel ball and the cam surface.
以下将结合手持工具1的具体结构介绍手持工具1的模式调节机构40进行模式切换的具体形式。The specific form of the mode switching of the mode adjustment mechanism 40 of the hand tool 1 will be described below in conjunction with the specific structure of the hand tool 1.
如图19-图20所示,在本发明的一些实施例中,模式调节机构40包括设置于导向件210上的第一齿纹212,设有第二齿纹431的冲击切换件,冲击切换件可轴向移动但不可转动的固定于手持工具1的壳体内,具体的冲击切换件为冲击切换环430,且冲击切换环430可移动地外套于撞锤200。其中,当模式调节机构40位于第一模式状态时,第一齿纹212与第二齿纹431啮合;当模式调节机构40位于第二模式状态时,第一齿纹212与第二齿纹431间隔开。As shown in FIG. 19 to FIG. 20, in some embodiments of the present invention, the mode adjusting mechanism 40 includes a first rib 212 disposed on the guiding member 210, and an impact switching member provided with the second rib 431. The member is axially movable but non-rotatable and fixed in the housing of the hand tool 1. The specific impact switching member is the impact switching ring 430, and the impact switching ring 430 is movably fitted to the ram 200. Wherein, when the mode adjusting mechanism 40 is in the first mode state, the first rib 212 is engaged with the second rib 431; when the mode adjusting mechanism 40 is in the second mode state, the first rib 212 and the second rib 431 Interspersed.
可以理解的是,冲击切换环430外套于撞锤200,冲击切换环430与撞锤200之间可以相对移动,冲击切换环430设有第二齿纹431,导向件210上设有第一齿纹212,第一齿纹212与第二齿纹431可以配合连接起来,从而可以将导向件210与冲击切换环430连接起来,此时,冲击切换环430可以限定导向件210的运动,导向件210与冲击切换环430相对静止,撞锤200可以相对导向件210按预设路径作线性运动并在至少一个运行状态中撞击刀具主轴30。It can be understood that the impact switching ring 430 is sleeved on the ram 200, and the impact switching ring 430 and the ram 200 are relatively movable. The impact switching ring 430 is provided with a second rib 431, and the guiding member 210 is provided with a first tooth. The pattern 212, the first rib 212 and the second rib 431 can be coupled to each other, so that the guiding member 210 can be connected to the impact switching ring 430. At this time, the impact switching ring 430 can define the movement of the guiding member 210, the guiding member. The 210 is relatively stationary with the impact switching ring 430, and the ram 200 is linearly movable relative to the guide 210 in a predetermined path and strikes the tool spindle 30 in at least one operating state.
也可以通过切换冲击切换环430的位置,使得第一齿纹212与第二齿纹431间隔开,此时,导向件210相对于冲击切换环430是可活动的,导向件210在间歇冲击组件230的带动下,可以随着撞锤200一起转动,撞锤200与导向件210是相对静止的。由此,可以通过调节第一齿纹212与第二齿纹431的配合关系,以调节导向件210与冲击切换环430的位置关系及装配关系,从而可以控制导向件210的运动状态,进而可以提高刀具主轴30的运动状态,达到控制手持工具1的工作模式。It is also possible to switch the position of the impact switching ring 430 such that the first rib 212 is spaced apart from the second rib 431. At this time, the guide 210 is movable relative to the impact switching ring 430, and the guide 210 is in the intermittent impact assembly. Under the driving of 230, the hammer 200 can be rotated together with the ram 200, and the ram 200 and the guiding member 210 are relatively stationary. Therefore, the positional relationship and the assembly relationship of the guide 210 and the impact switching ring 430 can be adjusted by adjusting the cooperation relationship between the first rib 212 and the second rib 431, so that the movement state of the guide 210 can be controlled, and then The movement state of the tool spindle 30 is increased to control the operation mode of the hand tool 1.
进一步地,如图19、图21-图26所示,模式调节机构40还包括缓冲件440,缓冲件440的一端与冲击切换环430相抵以常推动冲击切换环430朝向导向件210移动。由此,缓冲件440可以常推动冲击切换环430靠近导向件 210,从而可以使得第一齿纹212与第二齿纹431配合。Further, as shown in FIG. 19 and FIG. 21 to FIG. 26, the mode adjusting mechanism 40 further includes a buffering member 440. One end of the cushioning member 440 abuts against the impact switching ring 430 to constantly push the impact switching ring 430 toward the guiding member 210. Thus, the cushioning member 440 can often push the impact switching ring 430 close to the guide member 210, so that the first rib 212 can be engaged with the second rib 431.
进一步地,如图19-图24所示,模式调节机构40还包括模式切换钮450,模式切换钮450可转动地外套于冲击切换环430,模式切换钮450相对于冲击切换环430可转动,模式切换钮450的内周壁设有导引块451,冲击切换环430的外周壁设有与导引块451相适配的配合块432,转动模式切换钮450,其中,当导引块451与配合块432轴向相抵时,导引块451抵推冲击切换环430压缩缓冲件440向远离导向件210的方向移动,第一齿纹212与第二齿纹431间隔开;当导引块451与配合块432错开时,冲击切换环430在缓冲件440的作用下向靠近导向件210的方向移动,第一齿纹212与第二齿纹431啮合。Further, as shown in FIG. 19 to FIG. 24, the mode adjusting mechanism 40 further includes a mode switching button 450. The mode switching button 450 is rotatably sleeved on the impact switching ring 430, and the mode switching button 450 is rotatable relative to the impact switching ring 430. The inner peripheral wall of the mode switching button 450 is provided with a guiding block 451. The outer peripheral wall of the impact switching ring 430 is provided with a mating block 432 adapted to the guiding block 451, and the rotation mode switching button 450, wherein when the guiding block 451 is When the engaging block 432 is axially abutted, the guiding block 451 pushes the impact switching ring 430 to compress the buffering member 440 to move away from the guiding member 210, and the first rib 212 is spaced apart from the second rib 431; when the guiding block 451 When the mating block 432 is offset, the impact switching ring 430 moves in the direction of the guide member 210 by the cushioning member 440, and the first serration 212 meshes with the second serration 431.
可以理解的是,可以通过转动模式切换钮450或冲击切换环430,以切换模式切换钮450与冲击切换环430之间的位置关系,以改变导引块451与配合块432之间的配合状态。由此,可以通过切换导引块451与配合块432之间的配合关系,以控制第一齿纹212与第二齿纹431之间的配合关系。更进一步地,如图20所示,导引块451具有导引斜面451a,以导引配合块432。由此,可以方便地切换导引块451与配合块432之间的配合关系。It can be understood that the positional relationship between the mode switching button 450 and the impact switching ring 430 can be switched by rotating the mode switching button 450 or the impact switching ring 430 to change the cooperation state between the guiding block 451 and the mating block 432. . Thereby, the cooperation relationship between the first rib 212 and the second rib 431 can be controlled by switching the cooperation relationship between the guiding block 451 and the mating block 432. Further, as shown in FIG. 20, the guiding block 451 has a guiding slope 451a to guide the fitting block 432. Thereby, the cooperation relationship between the guiding block 451 and the fitting block 432 can be conveniently switched.
在本发明的其他实施例中,模式调节机构40还可以采用其他的结构,具体的,参见图2-图5、图9及图13,模式调节机构40包括止压环410和模式调节钮420。止压环410外套于传动轴10,具体的套设于上述的冲击接收部400,且止压环410相对于传动轴10可转动但不可轴向移动,且模式调节钮420可转动地外套于止压环410。止压环410设有止抵部411,模式调节钮420的内周壁设有适于供止抵部411通过的通道422,通道422沿传动轴10的轴线方向延伸。In other embodiments of the present invention, the mode adjusting mechanism 40 can also adopt other structures. Specifically, referring to FIG. 2 to FIG. 5, FIG. 9 and FIG. 13, the mode adjusting mechanism 40 includes a pressure limiting ring 410 and a mode adjusting button 420. . The pressure limiting ring 410 is sleeved on the transmission shaft 10, specifically sleeved on the impact receiving portion 400, and the pressure limiting ring 410 is rotatable relative to the transmission shaft 10 but is not axially movable, and the mode adjusting button 420 is rotatably sleeved. Stop ring 410. The pressure limiting ring 410 is provided with an abutting portion 411. The inner peripheral wall of the mode adjusting knob 420 is provided with a passage 422 adapted to pass the abutting portion 411, and the passage 422 extends in the axial direction of the transmission shaft 10.
其中,当模式调节机构40位于第一模式状态时,止抵部411与模式调节钮420止抵;当模式调节机构40位于第二模式状态时,止抵部411与通道422位置相对应,刀具主轴30能够带动止压环沿刀具主轴的轴向运动。由此,可以通过调节止压环410的止抵部411与模式调节钮420的相对位置关系,实现对撞锤200运动状态的调节,从而可以调节刀具主轴30的工作模式。具体的如图3-图4所示,模式调节钮420还包括设置于模式调节钮420内周壁的凸缘421,凸缘421呈环状且沿止压环410的周向方向延伸,通道422沿 止压环410的轴线方向贯通凸缘421。由此,凸缘421可以构造出通道422,凸缘421还可以与止抵部411止抵。Wherein, when the mode adjusting mechanism 40 is in the first mode state, the abutting portion 411 and the mode adjusting button 420 are stopped; when the mode adjusting mechanism 40 is in the second mode state, the abutting portion 411 corresponds to the position of the channel 422, the tool The spindle 30 is capable of driving the axial movement of the pressure lock ring along the tool spindle. Thereby, the adjustment of the movement state of the ram 200 can be achieved by adjusting the relative positional relationship between the abutting portion 411 of the pressure limiting ring 410 and the mode adjusting knob 420, so that the operating mode of the tool spindle 30 can be adjusted. Specifically, as shown in FIG. 3 to FIG. 4, the mode adjusting button 420 further includes a flange 421 disposed on the inner peripheral wall of the mode adjusting button 420. The flange 421 is annular and extends in the circumferential direction of the pressure limiting ring 410. The flange 421 is penetrated in the axial direction of the check ring 410. Thus, the flange 421 can define a passage 422 that can also withstand the abutment portion 411.
如图3-图4所示,在本发明的一些实施例中,止抵部411包括固定段411a、连接段411b和配合段411c。固定段411a从止压环410延伸出,连接段411b的一端与固定段411a连接,配合段411c的一端与连接段411b的另一端连接,配合段411c适于通过通道422,固定段411a和连接段411b沿止压环410的轴线方向间隔开。进一步地,连接段411b与固定段411a连接的部位圆滑过渡;或者,连接段411b与配合段411c连接的部位圆滑过渡。As shown in Figures 3-4, in some embodiments of the invention, the abutment portion 411 includes a fixed segment 411a, a connecting segment 411b, and a mating segment 411c. The fixing section 411a extends from the pressure limiting ring 410, one end of the connecting section 411b is connected to the fixing section 411a, and one end of the fitting section 411c is connected to the other end of the connecting section 411b, and the fitting section 411c is adapted to pass through the passage 422, the fixing section 411a and the connection. The segments 411b are spaced apart in the axial direction of the check ring 410. Further, the portion where the connecting portion 411b is connected to the fixed portion 411a smoothly transitions; or the portion where the connecting portion 411b is connected with the engaging portion 411c smoothly transitions.
如图2及图6所示,在本发明的一些实施例中,冲击接收部400的外周壁具有台阶面404,止压环410与台阶面404止抵。由此,台阶面404可以限定止压环410的运动,避免止压环410从冲击接收部400脱离。As shown in FIGS. 2 and 6, in some embodiments of the present invention, the outer peripheral wall of the impact receiving portion 400 has a stepped surface 404, and the check ring 410 and the stepped surface 404 are stopped. Thus, the stepped surface 404 can define the movement of the check ring 410 to prevent the check ring 410 from being detached from the impact receiving portion 400.
实施例4Example 4
如图1-图30所示,根据本发明实施例的手持工具1,包括马达60、传动轴10、刀具主轴30、锤冲击机构20和冲击切换环430。As shown in FIGS. 1 to 30, a hand tool 1 according to an embodiment of the present invention includes a motor 60, a drive shaft 10, a tool spindle 30, a hammer impact mechanism 20, and an impact switching ring 430.
具体而言,马达60的转动方向包括第一方向与第二方向,第一方向与第二方向中的一个可以为顺时针方向,另一个为逆时针方向。马达60可以驱动传动轴10转动。刀具主轴30与传动轴10连接,刀具主轴30相对于传动轴10可活动,例如,刀具主轴30相对于传动轴10可以移动。锤冲击机构20包括撞锤200和导向件210,撞锤200套设于传动轴10外侧,传动轴10可以带动撞锤200转动。根据本发明实施例的手持工具1,通过设置导向件210与间歇冲击组件230,利用间歇冲击组件230、撞锤200与导向件210的配合关系,可以导引撞锤200作线性运动,且撞锤200还可以撞击刀具主轴30,从而可以实现刀具主轴30轴线方向上的移动,使得刀具主轴30在环境部件(如墙面或板件)上钻孔时,刀具主轴30对环境部件形成冲击力,从而可以提高手持工具1的钻孔效率,而且,本发明实施例的手持工具1的结构设置紧凑且结构简单,可以方便携带。Specifically, the direction of rotation of the motor 60 includes a first direction and a second direction, one of the first direction and the second direction may be a clockwise direction and the other may be a counterclockwise direction. The motor 60 can drive the drive shaft 10 to rotate. The tool spindle 30 is coupled to the drive shaft 10, and the tool spindle 30 is movable relative to the drive shaft 10, for example, the tool spindle 30 is movable relative to the drive shaft 10. The hammer impact mechanism 20 includes a ram 200 and a guide 210. The ram 200 is sleeved outside the transmission shaft 10, and the transmission shaft 10 can drive the ram 200 to rotate. According to the hand tool 1 of the embodiment of the present invention, by providing the guiding member 210 and the intermittent impact assembly 230, the intermittent impact assembly 230, the tamper 200 and the guiding member 210 can be used to guide the ram 200 for linear motion and collide. The hammer 200 can also strike the tool spindle 30 so that movement of the tool spindle 30 in the axial direction can be achieved such that when the tool spindle 30 is drilled on an environmental component such as a wall or panel, the tool spindle 30 impacts the environmental components. Therefore, the drilling efficiency of the hand tool 1 can be improved, and the hand tool 1 of the embodiment of the invention has a compact structure and a simple structure, and can be conveniently carried.
如图2、图5、图7及图9-图12所示,间歇冲击组件230包括与撞锤200抵接的蓄能机构231以及设置于导向件210与撞锤200之间的转换件232和曲面引导部233。间歇冲击组件230还包括蓄能机构231,转换件232与曲面引导部233均位于导向件210与撞锤200之间,且蓄能机构231的一端与撞 锤200抵接。由此,可以通过构造曲面引导部233的具体形状,以导引转换件232的运动轨迹,转换件232可以与撞锤200实现联动,撞锤200在转换件的作用下232沿着曲面引导部233的轨迹运动。As shown in FIG. 2, FIG. 5, FIG. 7 and FIG. 9 to FIG. 12, the intermittent impact assembly 230 includes an energy storage mechanism 231 that abuts against the ram 200 and a conversion member 232 that is disposed between the guide 210 and the ram 200. And a curved surface guiding portion 233. The intermittent impact assembly 230 further includes an energy storage mechanism 231, and both the conversion member 232 and the curved surface guiding portion 233 are located between the guide 210 and the ram 200, and one end of the energy storage mechanism 231 abuts against the ram 200. Thereby, the specific shape of the curved surface guiding portion 233 can be configured to guide the movement trajectory of the conversion member 232, the conversion member 232 can be interlocked with the ram 200, and the ram 200 can be along the curved guiding portion under the action of the conversion member 232. Track motion of 233.
进一步地,如图13及图17-图18所示,传动轴10上可以设有挡板100,挡板100外套于传动轴10的外周壁,蓄能机构231位于撞锤200与挡板100之间,蓄能机构231远离撞锤200的一端可以与挡板100配合。当撞锤200朝向蓄能机构231移动一定距离后,撞锤200与挡板100可以压缩蓄能机构231。由此,蓄能机构231可以对撞锤200形成推动力。当然,对于蓄能机构的轴向限定方式还可以采用其他结构,此处不再赘述。Further, as shown in FIG. 13 and FIG. 17 to FIG. 18, the transmission shaft 10 may be provided with a baffle 100. The baffle 100 is sheathed on the outer peripheral wall of the propeller shaft 10. The accumulator mechanism 231 is located at the ram 200 and the baffle 100. Between the one end of the accumulator mechanism 231 away from the ram 200 can be engaged with the baffle 100. When the ram 200 is moved a certain distance toward the energy storage mechanism 231, the ram 200 and the shutter 100 can compress the energy storage mechanism 231. Thereby, the energy storage mechanism 231 can form a urging force for the ram 200. Of course, other structures may be adopted for the axially defining manner of the energy storage mechanism, and details are not described herein again.
如图11-图12所示,在本发明的一些实施例中,曲面引导部233可以形成为环状,曲面引导部233可以沿传动轴10的周向方向环绕,具体的,曲面引导部233可以包括爬坡段233a和跌落段233b,跌落段233b的一端与爬坡段233a的一端连接,跌落段233b的另一端朝向爬坡段233a的另一端延伸。进一步地,爬坡段233a可以呈螺旋线型,跌落段233b可以呈直线型,且跌落段233b沿传动轴10的轴线方向延伸。优选地,为了保证撞锤对刀具主轴30形成足够的冲击力,且手持工具1的体积紧凑,所述爬坡233a在轴向方向爬坡高度大于3mm且小于等于15mm,优选地,爬坡高度大于等于4mm且小于等于8mm,优选地,爬坡高度为5mm。As shown in FIG. 11 to FIG. 12, in some embodiments of the present invention, the curved surface guiding portion 233 may be formed in an annular shape, and the curved surface guiding portion 233 may be circumferentially wound in the circumferential direction of the transmission shaft 10, specifically, the curved surface guiding portion 233 A climbing section 233a and a falling section 233b may be included, one end of the falling section 233b is connected to one end of the climbing section 233a, and the other end of the falling section 233b is extended toward the other end of the climbing section 233a. Further, the climbing section 233a may be in a spiral shape, the falling section 233b may be in a straight line shape, and the falling section 233b may extend in the axial direction of the transmission shaft 10. Preferably, in order to ensure that the ram has sufficient impact force on the tool spindle 30 and the volume of the hand tool 1 is compact, the climbing 233a has a climbing height in the axial direction of more than 3 mm and less than or equal to 15 mm, preferably, the climbing height. It is 4 mm or more and 8 mm or less, and preferably, the climbing height is 5 mm.
当转换件232与爬坡段233a配合时,转换件232从爬坡段233a的一端朝向爬坡段233a的另一端滚动,撞锤200朝向挡板100移动,撞锤200与挡板100可以压缩蓄能机构231;当转换件232位于爬坡段233a的另一端且朝向跌落段233b滚动时,蓄能机构231可以推动撞锤200从跌落段233b靠近挡板100的一端朝向跌落段233b靠近工具头的另一端跌落,也即撞锤200朝向远离挡板100且靠近工具头的方向快速跌落,撞锤200的一部分靠近并撞击刀具主轴30位于传动轴10外侧的部分,从而使得刀具主轴30相对于传动轴10沿传动轴10的轴线方向移动,撞锤200形成对刀具主轴30以及工具头的锤击。When the switching member 232 is engaged with the climbing portion 233a, the switching member 232 rolls from one end of the climbing portion 233a toward the other end of the climbing portion 233a, and the ram 200 moves toward the shutter 100, and the hammer 200 and the shutter 100 can be compressed. The energy storage mechanism 231; when the conversion member 232 is located at the other end of the climbing section 233a and rolling toward the falling section 233b, the energy storage mechanism 231 can push the ram 200 from the falling section 233b toward the end of the shutter 100 toward the falling section 233b to approach the tool. The other end of the head is dropped, that is, the ram 200 is quickly dropped away from the baffle 100 and in the direction of the tool head, and a portion of the ram 200 approaches and strikes a portion of the tool spindle 30 located outside the drive shaft 10, thereby causing the tool spindle 30 to be opposed The drive shaft 10 is moved in the axial direction of the drive shaft 10, and the ram 200 forms a hammering of the tool spindle 30 and the tool head.
进一步地,如图7、图15所示,撞锤200的靠近蓄能机构231的端面可以设有安装槽203,蓄能机构231的端部可以位于安装槽203内,蓄能机构231的端部可以与安装槽203的底壁相抵。由此,可以提高蓄能机构231与 撞锤200的装配稳定性。Further, as shown in FIG. 7 and FIG. 15, the end surface of the ram 200 adjacent to the energy storage mechanism 231 may be provided with a mounting groove 203, and the end of the energy storage mechanism 231 may be located in the mounting groove 203, and the end of the energy storage mechanism 231 The portion may abut against the bottom wall of the mounting groove 203. Thereby, the assembly stability of the accumulator mechanism 231 and the ram 200 can be improved.
如图12所示,在本发明的一些实施例中,曲面引导部233可以包括多段分段,每段分段均包括一爬坡段233a和一跌落段233b。转换件232可以为多个,多个转换件232可以沿撞锤200的周向方向间隔开。本实施例为了保证手持工具整体设计的合理性,中撞锤200的外径在15mm-50mm之间,优选地,撞锤外径在20mm-40mm之间,坡高度大于3mm且小于等于15mm,优选地,爬坡高度大于等于4mm且小于等于8mm,更为优选地,爬坡高度为5mm。可以理解地,为了保证转换件232能够顺利爬坡,优选地,分段数为2到7个,特别有利地分段数为3-4个,本实施例中爬坡段233a的段数优选为3个。As shown in FIG. 12, in some embodiments of the present invention, the curved guide portion 233 may include a plurality of segments, each segment including a climbing segment 233a and a falling segment 233b. The conversion member 232 may be plural, and the plurality of conversion members 232 may be spaced apart in the circumferential direction of the ram 200. In order to ensure the rationality of the overall design of the hand tool, the outer diameter of the middle hammer 200 is between 15 mm and 50 mm, preferably, the outer diameter of the hammer is between 20 mm and 40 mm, and the slope height is greater than 3 mm and less than or equal to 15 mm. Preferably, the climbing height is greater than or equal to 4 mm and less than or equal to 8 mm, and more preferably, the climbing height is 5 mm. It can be understood that, in order to ensure that the conversion member 232 can climb smoothly, preferably, the number of segments is 2 to 7, and particularly advantageously, the number of segments is 3-4. In this embodiment, the number of segments of the climbing segment 233a is preferably 3
需要说明的是,由上述介绍可知,转换件232和曲面引导部233位于撞锤200及导向件210之间,具体的,转换件232位于导向件210及撞锤200二者之一,曲面引导部233位于导向件210及撞锤200二者之另一。如图16-图18所示,在本发明的另一些示例中,转换件232可以位于导向件210上,曲面引导部233位于撞锤200上。例如,导向件210的内周壁上设有容纳槽211,转换件232的一部分可以位于容纳槽211内,撞锤200的外周壁上可以设有曲面引导部233,转换件232的又一部分可以与曲面引导部233配合。如图16-图18所示,在本发明的另一些示例中,转换件232可以位于导向件210上,曲面引导部233位于撞锤200上。例如,导向件210的内周壁上设有容纳槽211,转换件232的一部分可以位于容纳槽211内,撞锤200的外周壁上可以设有曲面引导部233,转换件232的又一部分可以与曲面引导部233配合。由此,可以实现转换件232、曲面引导部233与撞锤200、导向件210的装配关系,从而可以利用转换件232与曲面引导部233之间的配合关系及转换件232与曲面引导部233之间的相对运动,可以实现撞锤200相对于导向件210的相对运动,撞锤200可以沿传动轴10的轴线方向相对于传动轴10移动。转换件232在曲面引导部233的运动轨迹即为撞锤200的预设路径。It should be noted that, as described above, the conversion member 232 and the curved surface guiding portion 233 are located between the ram 200 and the guiding member 210. Specifically, the conversion member 232 is located between the guiding member 210 and the ram 200, and the curved surface is guided. The portion 233 is located at the other of the guide member 210 and the ram 200. As shown in FIGS. 16-18, in other examples of the present invention, the conversion member 232 may be located on the guide member 210, and the curved guide portion 233 is located on the ram 200. For example, the inner peripheral wall of the guiding member 210 is provided with a receiving groove 211, and a part of the switching member 232 may be located in the receiving groove 211. The outer peripheral wall of the ram 200 may be provided with a curved guiding portion 233, and another part of the converting member 232 may be The curved surface guiding portion 233 is fitted. As shown in FIGS. 16-18, in other examples of the present invention, the conversion member 232 may be located on the guide member 210, and the curved guide portion 233 is located on the ram 200. For example, the inner peripheral wall of the guiding member 210 is provided with a receiving groove 211, and a part of the switching member 232 may be located in the receiving groove 211. The outer peripheral wall of the ram 200 may be provided with a curved guiding portion 233, and another part of the converting member 232 may be The curved surface guiding portion 233 is fitted. Thereby, the assembly relationship between the conversion member 232 and the curved surface guiding portion 233 and the ram 200 and the guide member 210 can be realized, so that the cooperation relationship between the conversion member 232 and the curved surface guiding portion 233 and the conversion member 232 and the curved surface guiding portion 233 can be utilized. The relative movement between the rams 200 relative to the guide 210 can be achieved, and the ram 200 can be moved relative to the drive shaft 10 in the axial direction of the drive shaft 10. The movement path of the conversion member 232 at the curved surface guiding portion 233 is a preset path of the ram 200.
请继续参见图11和图12所示,在本发明中由于位于导向件210内部设有上述的爬坡段233a和跌落段233b,当马达60正向转动时,在“冲击模式下”,撞锤200撞击刀具主轴30,实现锤击作用,但是当马达60反向转动时,上述的转换件232则需要越过跌落段233b并运动至爬坡段233啊,但为了保 证撞锤200的冲击效果,跌落段233b基本同轴线平行,所以当转换件232在轴向旋转时,转换件232无法越过跌落段233b,造成马达“堵转”,甚至烧机。Referring to FIG. 11 and FIG. 12, in the present invention, since the above-mentioned climbing section 233a and falling section 233b are provided inside the guiding member 210, when the motor 60 rotates in the forward direction, it is hit in the "impact mode". The hammer 200 hits the tool spindle 30 to achieve a hammering action, but when the motor 60 rotates in the reverse direction, the above-mentioned conversion member 232 needs to pass over the falling section 233b and move to the climbing section 233, but in order to ensure the impact of the hammer 200. The falling section 233b is substantially coaxially parallel, so when the switching member 232 is rotated in the axial direction, the switching member 232 cannot cross the falling section 233b, causing the motor to "block" or even burn the machine.
因此,参见图28-图30,手持工具1还包括不可转动的固定于壳体80的冲击环11a,冲击环11a上设有第一端齿12a,导向件210上设有能够与第一端齿12a啮合的第二端齿213a,当马达60沿第一方向转动时,第一端齿12a通过与其啮合的第二端齿213a限制导向件213转动,转换件232沿曲面引导部按预设方向运动使所述撞锤200在至少一个运行状态中撞击刀具主轴30;当马达60沿第二方向转动时,第二端齿213a以及导向件213在马达60的驱动下相对于与其啮合的第一端齿12a转动,也即导向件213上的第二端齿213a相对于第一端齿12a进行爬坡运动。第一端齿12a包括若干第一齿牙121a,第一齿牙121a包括导向段121b和止挡段121c,导向段121b与所述止挡段121c的自由端连接,所述第二端齿213a由若干第二齿牙2131a组成,当马达60沿第一方向转动时,所述第二齿牙2131a由止挡段121c运动至导向段121b,所述止挡段121c抵接第二齿牙2131a,从而所述导向件210不能够转动;当所述马达60沿所述第二方向转动时,第二齿牙2131a由导向段121b运动至止挡段121c时,第二齿牙2131a能够沿着导向段121b运动,从而所述导向件213相对于第一端齿12a转动。所述导向段121b和所述止挡段121c沿第一端齿12a的周向依次间隔设置,且所述止挡段121c平行于传动轴10的轴线。当所述第二齿牙2131a由止挡段121c运动至导向段121b,第二齿牙2131a与止挡段121c抵接的侧边平行于所述止挡段121c。冲击环11a能够沿轴向移动,以实现第一端齿12a与第二端齿213a啮合或分离,当所述第一端齿12a与所述第二端齿213a分离时,导向件210在所述马达的驱动下转动,所述工具处于非冲击模式。可以理解的是,本实施例中当冲击环11a可轴向移动时,本实施例中的冲击环11a不仅具有“防堵转”的功能,还具有在本发明的上述其他实施例中所描述的冲击切换环430所实现的功能,换句话说,在上述实施例中,通过将上述实施例的第一齿纹212与第二齿纹431的齿纹形状设置成本实施例中第一齿牙121a和第二齿牙2131a的齿牙形状,则上述实施例中的模式切换机构40不仅具有模式切换功能,还具有在冲击模式下的防堵转功能。Therefore, referring to Figures 28-30, the hand tool 1 further includes a non-rotatable impact ring 11a fixed to the housing 80. The impact ring 11a is provided with a first end tooth 12a, and the guide member 210 is provided with a first end The second end tooth 213a of the tooth 12a is engaged. When the motor 60 rotates in the first direction, the first end tooth 12a restricts the rotation of the guide member 213 by the second end tooth 213a engaged with the tooth, and the conversion member 232 is preset along the curved guide portion. The directional movement causes the ram 200 to strike the tool spindle 30 in at least one operating state; when the motor 60 is rotated in the second direction, the second end teeth 213a and the guide 213 are driven by the motor 60 relative to the same The one end tooth 12a rotates, that is, the second end tooth 213a on the guide member 213 performs a hill-climbing motion with respect to the first end tooth 12a. The first end tooth 12a includes a plurality of first teeth 121a. The first tooth 121a includes a guiding portion 121b and a stopping portion 121c. The guiding portion 121b is coupled to the free end of the stopping portion 121c, and the second end tooth 213a The second tooth 2131a is composed of a plurality of second teeth 2131a. When the motor 60 rotates in the first direction, the second tooth 2131a is moved by the stop segment 121c to the guiding segment 121b, and the stopping segment 121c abuts the second tooth 2131a. Therefore, the guide member 210 is not rotatable; when the motor 60 is rotated in the second direction, when the second tooth 2131a is moved by the guide segment 121b to the stop segment 121c, the second tooth 2131a can follow The guide section 121b moves so that the guide member 213 rotates relative to the first end tooth 12a. The guide segment 121b and the stop segment 121c are sequentially spaced apart along the circumferential direction of the first end tooth 12a, and the stop segment 121c is parallel to the axis of the drive shaft 10. When the second tooth 2131a is moved by the stopper section 121c to the guide section 121b, the side where the second tooth 2131a abuts the stopper section 121c is parallel to the stopper section 121c. The impact ring 11a is axially movable to engage or disengage the first end tooth 12a and the second end tooth 213a. When the first end tooth 12a is separated from the second end tooth 213a, the guide 210 is at the Rotating under the drive of the motor, the tool is in a non-impact mode. It can be understood that, in the present embodiment, when the impact ring 11a is axially movable, the impact ring 11a in this embodiment not only has the function of “anti-blocking” but also has the description in the above other embodiments of the present invention. The function of the impact switching ring 430, in other words, in the above embodiment, the first tooth of the first tooth pattern 212 and the second tooth pattern 431 of the above embodiment is set to the first tooth in the embodiment. The tooth shape of the 121a and the second tooth 2131a, the mode switching mechanism 40 in the above embodiment has not only the mode switching function but also the anti-blocking function in the impact mode.
如图5、图8-图10、图13及图15所示,根据本发明的一些实施例,锤冲击机构20还具有一可脱开的离合机构220,离合机构220被设置成用于传递传动轴10与撞锤200之间的旋转运动。可以理解的是,离合机构220可以使传动轴10与撞锤200配合,离合机构220也可以使传动轴10与撞锤200脱开,当离合机构220使传动轴10与撞锤200配合时,传动轴10的旋转运动可以通过离合机构220传递给撞锤200,从而带动撞锤200转动;当离合机构220使二者脱开时,离合机构220与撞锤200之间的配合关系解除,传动轴10相对于撞锤200旋转,撞锤200相对于导向件210静止。由此,可以通过离合机构220控制撞锤200的运动,从而控制撞锤200是否撞击刀具主轴30,进而可以改变手持工具1的工作状态。在本发明的一些实施例中,离合机构220被设置成通过一经由刀具主轴30传递的力闭合。可以理解的是,离合机构220与撞锤200之间是否存在配合关系可以通过刀具主轴30控制,刀具主轴30可以对离合机构220施加外力,以改变离合机构220与撞锤200之间的关系,如工具头或刀具主轴30抵接在工况时(也即刀具主轴30受到一轴向负载时),离合机构220闭合,手持式工具1切换到冲击状态。As shown in Figures 5, 8-10, 13 and 15, in accordance with some embodiments of the present invention, the hammer impact mechanism 20 further has a detachable clutch mechanism 220 that is configured for transmission. Rotational motion between the drive shaft 10 and the ram 200. It can be understood that the clutch mechanism 220 can cooperate with the ram 200, and the clutch mechanism 220 can also disengage the transmission shaft 10 from the ram 200. When the clutch mechanism 220 engages the transmission shaft 10 with the ram 200, The rotational movement of the transmission shaft 10 can be transmitted to the ram 200 through the clutch mechanism 220, thereby driving the ram 200 to rotate; when the clutch mechanism 220 disengages the two, the cooperation relationship between the clutch mechanism 220 and the ram 200 is released, and the transmission is cancelled. The shaft 10 rotates relative to the ram 200, and the ram 200 is stationary relative to the guide 210. Thereby, the movement of the ram 200 can be controlled by the clutch mechanism 220, thereby controlling whether the ram 200 hits the tool spindle 30, and thus the operating state of the hand tool 1 can be changed. In some embodiments of the invention, the clutch mechanism 220 is configured to be closed by a force transmitted via the tool spindle 30. It can be understood that whether there is a mating relationship between the clutch mechanism 220 and the ram 200 can be controlled by the tool spindle 30, and the tool spindle 30 can apply an external force to the clutch mechanism 220 to change the relationship between the clutch mechanism 220 and the ram 200. If the tool head or tool spindle 30 abuts the operating condition (ie, when the tool spindle 30 is subjected to an axial load), the clutch mechanism 220 is closed and the hand tool 1 is switched to the impact state.
如图5所示,所述刀具主轴30经由一轴向力的作用可相对于传动轴10在第一位置和第二位置之间切换,当所述刀具主轴30在第二位置时,所述撞锤200能够由所述传动轴10驱动旋转且能够相对于所述导向件210按预设路径运动,从而在至少一个运行状态中沿所述刀具主轴30的轴线撞击所述刀具主轴30;当所述刀具主轴30在第一位置时,所述传动轴10无法驱动所述撞锤200旋转。所述刀具主轴30包括与所述传动轴10连接的连接端,以及与所述工具头连接的输出端,传动轴10靠近连接端的一侧设有轴向开口的空腔120,空腔120可以沿着传动轴10的轴线方向延伸,刀具主轴30的连接端从开口伸入空腔内120内,空腔120的内壁和刀具主轴30连接端的外壁通过沿轴向延伸的花键370配合,以使刀具主轴30可相对于传动轴10轴向移动并能够随传动轴10一起转动。具体的,如图2所示,刀具主轴30的外壁以及空腔120的内壁设有凸筋340,且刀具主轴30上的相邻的凸筋340之间形成径向凹陷的凹槽350,以使空腔120内壁可以与凹槽350配合。As shown in FIG. 5, the tool spindle 30 is switchable between a first position and a second position relative to the drive shaft 10 via an axial force, when the tool spindle 30 is in the second position, The ram 200 can be driven to rotate by the drive shaft 10 and can move relative to the guide 210 in a predetermined path to impact the tool spindle 30 along the axis of the tool spindle 30 in at least one operating state; When the tool spindle 30 is in the first position, the drive shaft 10 cannot drive the ram 200 to rotate. The tool spindle 30 includes a connecting end connected to the drive shaft 10, and an output end connected to the tool head. The side of the drive shaft 10 near the connecting end is provided with an axially open cavity 120, and the cavity 120 can be Extending along the axial direction of the drive shaft 10, the connecting end of the tool spindle 30 extends from the opening into the cavity 120. The inner wall of the cavity 120 and the outer wall of the connecting end of the tool spindle 30 are engaged by the axially extending splines 370. The tool spindle 30 is axially movable relative to the drive shaft 10 and is rotatable with the drive shaft 10. Specifically, as shown in FIG. 2, the outer wall of the tool spindle 30 and the inner wall of the cavity 120 are provided with ribs 340, and the adjacent ribs 340 on the tool spindle 30 form a radially recessed groove 350 therebetween. The inner wall of the cavity 120 can be mated with the recess 350.
继续参见图5、图8-图10、图13及图15,空腔120的侧壁上设有径向孔110,径向孔110在传动轴10的径向方向贯通空腔120的侧壁,离合件221 位于径向孔110内且能够在径向孔110内运动,撞锤200的内周壁上可以设有上述的收容部201。参见图13和图15,当离合机构220处于脱开状态时,也即刀具主轴30运动至第二位置时,径向孔110与上述的凹槽350位置相对应,离合件221沿径向孔110向远离撞锤200的收容部201且靠近凹槽350的方向运动,以使离合件221实现与撞锤200的脱开;参见图9和图10,当离合机构220处于闭合状态,也即刀具主轴30运动至第二位置时,凹槽350不再与上述的径向孔110位置对应,也即刀具主轴30上与径向孔110对应的位置处不再有供离合件221收容的空间,刀具主轴30在运动的过程中挤压离合件221以使离合件221沿着径向孔110向靠近撞锤的收容部221方向移动,使离合件221的一部分位于径向孔110内,同时另一部分位于收容部201内,撞锤200转动在离合件221的作用下可以随传动轴10一起转动。需要说明的是,在本发明的其他实施例中,上述的空腔120也可以位于刀具主轴30的连接端,传动轴10与刀具主轴30连接的一端伸入空腔120内。Continuing to refer to FIG. 5, FIG. 8 to FIG. 10, FIG. 13 and FIG. 15, a radial hole 110 is defined in the side wall of the cavity 120, and the radial hole 110 penetrates the side wall of the cavity 120 in the radial direction of the transmission shaft 10. The clutch member 221 is located in the radial hole 110 and is movable in the radial hole 110. The inner peripheral wall of the hammer 200 may be provided with the above-mentioned receiving portion 201. Referring to Figures 13 and 15, when the clutch mechanism 220 is in the disengaged state, that is, when the tool spindle 30 is moved to the second position, the radial hole 110 corresponds to the position of the groove 350 described above, and the clutch member 221 is radially bored. 110 moves away from the accommodating portion 201 of the ram 200 and in the direction of the groove 350, so that the clutch member 221 is disengaged from the ram 200; see FIGS. 9 and 10, when the clutch mechanism 220 is in a closed state, that is, When the tool spindle 30 is moved to the second position, the groove 350 no longer corresponds to the position of the radial hole 110 described above, that is, there is no space for the clutch member 221 to be accommodated at the position corresponding to the radial hole 110 on the tool spindle 30. The tool spindle 30 presses the clutch member 221 during the movement to move the clutch member 221 along the radial hole 110 toward the accommodating portion 221 of the ram, so that a part of the clutch member 221 is located in the radial hole 110 while The other part is located in the accommodating portion 201, and the ram 200 is rotated by the clutch member 221 to rotate together with the transmission shaft 10. It should be noted that, in other embodiments of the present invention, the cavity 120 may also be located at the connection end of the tool spindle 30, and one end of the transmission shaft 10 connected to the tool spindle 30 extends into the cavity 120.
实施例5Example 5
下面参考图1-图27详细描述根据本发明多个实施例的手持工具1。值得理解的是,下述描述仅是示例性说明,而不是对本发明的具体限制。A hand tool 1 according to various embodiments of the present invention will be described in detail below with reference to Figs. It is to be understood that the following description is only illustrative and not restrictive.
如图1-图15所示,本发明实施例的手持工具1包括马达60、传动轴10、刀具主轴30、复位件70、锤冲击机构20、冲击接收部400、止压环410和模式调节钮420。As shown in FIG. 1 to FIG. 15, the hand tool 1 of the embodiment of the present invention includes a motor 60, a transmission shaft 10, a tool spindle 30, a reset member 70, a hammer impact mechanism 20, an impact receiving portion 400, a pressure limiting ring 410, and a mode adjustment. Button 420.
具体而言,马达60与传动轴10连接,马达60可以驱动传动轴10沿着传动轴10的轴线方向旋转,且传动轴10绕传动轴10的轴线转动。传动轴10可以形成为一端开口的筒状,也即传动轴10可以形成一端开口的空腔120,空腔120可以沿着传动轴10的轴线方向延伸,刀具主轴30可以从空腔120开口的一端深入传动轴10内,传动轴10的另一端可以形成扁方140,并通过扁方140与马达60进行扭矩传递,复位件70位于空腔120内,且复位件70的一端与刀具主轴30轴向抵接,复位件70的另一端与空腔120远离开口的底壁抵接。复位件70可以常推动刀具主轴30由空腔120底壁向空腔120开口端方向移动。Specifically, the motor 60 is coupled to the drive shaft 10, and the motor 60 can drive the drive shaft 10 to rotate in the axial direction of the drive shaft 10, and the drive shaft 10 rotates about the axis of the drive shaft 10. The drive shaft 10 can be formed in a cylindrical shape with one end open, that is, the drive shaft 10 can form a cavity 120 that is open at one end. The cavity 120 can extend along the axial direction of the drive shaft 10, and the tool spindle 30 can be opened from the cavity 120. One end penetrates into the transmission shaft 10, and the other end of the transmission shaft 10 can form a flat square 140, and the torque is transmitted through the flat 140 and the motor 60. The reset member 70 is located in the cavity 120, and one end of the reset member 70 and the tool spindle 30 In the axial abutment, the other end of the reset member 70 abuts against the bottom wall of the cavity 120 away from the opening. The reset member 70 can often push the tool spindle 30 from the bottom wall of the cavity 120 toward the open end of the cavity 120.
如图2所示,刀具主轴30靠近传动轴10的一端可以包括第一段310、第二段320和第三段330,第一段310与第二段320一端连接,第二段320 的一端与第三段330连接。第一段310的轴线与第三段330的轴线重合,第三段330完全伸入传动轴10的空腔120内,第一段310的一部分可以伸入空腔120内,第一段310的另一部分位于空腔120外,第三段330的横截面半径小于第一段310的横截面半径,第二段320的外周壁为弧面。第三段330的外周壁上设有多个凸筋340,多个凸筋340沿着第三段330的周向方向间隔排布,任意一个凸筋340均沿着第三段330的轴线方向延伸,任意两个相邻的凸筋340可以构造成凹槽350。As shown in FIG. 2, one end of the tool spindle 30 adjacent to the drive shaft 10 may include a first segment 310, a second segment 320, and a third segment 330. The first segment 310 is coupled to one end of the second segment 320, and one end of the second segment 320 Connected to the third segment 330. The axis of the first segment 310 coincides with the axis of the third segment 330, and the third segment 330 extends completely into the cavity 120 of the drive shaft 10, a portion of the first segment 310 can extend into the cavity 120, the first segment 310 The other portion is located outside the cavity 120, the cross-sectional radius of the third segment 330 is less than the cross-sectional radius of the first segment 310, and the outer peripheral wall of the second segment 320 is a curved surface. The outer peripheral wall of the third segment 330 is provided with a plurality of ribs 340, and the plurality of ribs 340 are arranged along the circumferential direction of the third segment 330, and any one of the ribs 340 is along the axial direction of the third segment 330. Extending, any two adjacent ribs 340 can be configured as grooves 350.
空腔120所对应的传动轴10的内周壁上可以设有多个凸块,多个凸块沿着传动轴10的周向方向间隔排布,任意一个凸块均沿着传动轴10的轴线方向延伸。任意两个相邻的凸块可以构造成一个配合槽,任意一个凸筋340对应一个配合槽,每个凸筋340可以伸入其对应的配合槽内。当传动轴10转动时,凸筋340可以与配合槽所对应的两个凸块中的至少一个相抵,从而可以带动刀具主轴30沿着传动轴10的周向方向转动。在传动轴10的轴线方向上,刀具主轴30相对于传动轴10可以移动,刀具主轴30可以完成在传动轴10的轴线方向上的滑动。A plurality of protrusions may be disposed on the inner peripheral wall of the transmission shaft 10 corresponding to the cavity 120. The plurality of protrusions are arranged along the circumferential direction of the transmission shaft 10, and any one of the protrusions is along the axis of the transmission shaft 10. The direction extends. Any two adjacent bumps may be configured as a mating slot, and any one of the ribs 340 corresponds to one mating slot, and each of the ribs 340 may extend into its corresponding mating slot. When the transmission shaft 10 rotates, the rib 340 can abut against at least one of the two protrusions corresponding to the engagement groove, so that the tool spindle 30 can be rotated in the circumferential direction of the transmission shaft 10. In the axial direction of the drive shaft 10, the tool spindle 30 is movable relative to the drive shaft 10, and the tool spindle 30 can complete the sliding in the axial direction of the drive shaft 10.
如图5、图8-图10及图13、图15所示,锤冲击机构20包括撞锤200、导向件210、离合机构220和间歇冲击组件230。其中,离合机构220包括离合件221和收容部201,间歇冲击组件230包括蓄能机构231、转换件232和曲面引导部233。As shown in FIGS. 5, 8-10, 13 and 15, the hammer impact mechanism 20 includes a ram 200, a guide 210, a clutch mechanism 220, and an intermittent impact assembly 230. The clutch mechanism 220 includes a clutch member 221 and a receiving portion 201. The intermittent impact assembly 230 includes an energy storage mechanism 231, a conversion member 232, and a curved surface guiding portion 233.
如图5、图8-图10及图13、图15所示,撞锤200外套于传动轴10的外周壁,撞锤200靠近传动轴10远离复位件70的一端,撞锤200的内周壁与传动轴10的外周壁间隔开。内套于撞锤200的部分传动轴10上可以设有径向孔110,径向孔110在传动轴10的径向方向贯通传动轴10,离合件221可以位于径向孔110内,离合件221可以在径向孔110内移动。撞锤200的内周壁上可以设有收容部201,收容部201可以沿传动轴10的轴线方向贯通撞锤200,收容部201可以设置成槽体201a,可以通过将撞锤200的内周壁的一部分朝向撞锤200的径向外侧凹陷以构造出槽体201a,离合件221可以设置成钢球。钢球直径大于等于3mm且小于等于8mm。槽体201a的底壁可以形成为弧形面,弧形面可以朝向撞锤200的径向外侧凹陷。As shown in FIG. 5, FIG. 8 to FIG. 10, FIG. 13, and FIG. 15, the ram 200 is sheathed on the outer peripheral wall of the propeller shaft 10, and the ram 200 is adjacent to the end of the propeller shaft 10 away from the restoring member 70, and the inner peripheral wall of the ram 200 It is spaced apart from the outer peripheral wall of the drive shaft 10. A radial hole 110 may be disposed in a portion of the transmission shaft 10 of the ram 200. The radial hole 110 penetrates the transmission shaft 10 in a radial direction of the transmission shaft 10. The clutch member 221 may be located in the radial hole 110. The 221 can move within the radial bore 110. The accommodating portion 201 may be disposed on the inner peripheral wall of the ram 200. The accommodating portion 201 may pass through the ram 200 in the axial direction of the propeller shaft 10. The accommodating portion 201 may be provided as a trough body 201a, which may pass through the inner peripheral wall of the ram 200. A part is recessed toward the radially outer side of the hammer 200 to construct the groove body 201a, and the clutch member 221 may be provided as a steel ball. The diameter of the steel ball is greater than or equal to 3 mm and less than or equal to 8 mm. The bottom wall of the trough body 201a may be formed as an arcuate surface that may be recessed toward the radially outer side of the ram 200.
当离合机构220处于闭合状态时,钢球移动至传动轴10与撞锤200之间, 即钢球的一部分位于径向孔110内,钢球的另一部分位于槽体201a内时,位于槽体201a内的部分钢球可以与槽体201a配合相抵,当钢球随着传动轴10转动时,钢球可以带动撞锤200沿着传动轴10的周向方向转动。当离合机构220处于脱离状态时,当钢球移动至传动轴10与刀具主轴30之间时,即钢球的一部分位于径向孔110内,钢球的另一部分位于凹槽350内时,传动轴10与撞锤200间隔开,撞锤200处于静止状态。When the clutch mechanism 220 is in the closed state, the steel ball moves between the transmission shaft 10 and the ram 200, that is, a part of the steel ball is located in the radial hole 110, and another part of the steel ball is located in the groove body 201a, and is located in the groove body. A part of the steel ball in 201a can be matched with the groove body 201a. When the steel ball rotates with the transmission shaft 10, the steel ball can drive the ram 200 to rotate in the circumferential direction of the transmission shaft 10. When the clutch mechanism 220 is in the disengaged state, when the steel ball moves between the drive shaft 10 and the tool spindle 30, that is, a part of the steel ball is located in the radial hole 110, and another part of the steel ball is located in the groove 350, the transmission The shaft 10 is spaced apart from the ram 200 and the ram 200 is in a stationary state.
需要说明的是,钢球的位置可以通过刀具主轴30相对于传动轴10的位置关系进行切换。当工具头处于工作状态且承受来自工况的轴向抵接力时,也即刀具主轴30朝向靠近复位件70的方向移动时,复位件70压缩,刀具主轴30的第一段310与径向孔110相对,第一段310会挤压钢球,钢球从凹槽350内沿着径向孔110径向移动至槽体201a内,钢球一部分与径向孔110配合,另一部分与槽体201a配合,从而,传动轴10撞锤200转动,离合机构220处于啮合状态,手持工具1处于上述的冲击状态;当来自工况的轴向力消失时,刀具主轴30在复位件70的作用下,向靠近工具头的方向移动,刀具主轴30由第一段310与径向孔110相对运动至第三段330与径向孔110相对,因此,第一段310不再挤压钢球,钢球在撞锤200的作用下沿径向孔110移动至凹槽350内并与槽体201a脱离,传动轴10不能够带动撞锤200转动,离合机构220处于脱离状态。参见图15,本实施例中,当离合机构220处于脱离状态时,钢球仍保持至少部分位于径向孔110内,以方便离合机构220在啮合状态和脱离状态之间切换。It should be noted that the position of the steel ball can be switched by the positional relationship of the tool spindle 30 with respect to the transmission shaft 10. When the tool head is in operation and subjected to an axial abutment force from the operating condition, that is, when the tool spindle 30 is moved toward the reset member 70, the reset member 70 is compressed, and the first segment 310 of the tool spindle 30 and the radial hole are compressed. 110, the first segment 310 will squeeze the steel ball, the steel ball moves radially from the groove 350 along the radial hole 110 into the groove body 201a, a part of the steel ball cooperates with the radial hole 110, and the other part and the groove body 201a cooperates, so that the drive shaft 10 is slammed into the hammer 200, the clutch mechanism 220 is in the engaged state, and the hand tool 1 is in the above-mentioned impact state; when the axial force from the working condition disappears, the tool spindle 30 is under the action of the reset member 70. Moving toward the tool head, the tool spindle 30 is moved relative to the radial hole 110 by the first segment 310 to the third segment 330 opposite to the radial hole 110. Therefore, the first segment 310 no longer extrudes the steel ball, steel The ball moves under the action of the ram 200 along the radial hole 110 into the groove 350 and is disengaged from the groove 201a. The transmission shaft 10 cannot drive the ram 200 to rotate, and the clutch mechanism 220 is in a disengaged state. Referring to Figure 15, in the present embodiment, when the clutch mechanism 220 is in the disengaged state, the steel ball remains at least partially within the radial bore 110 to facilitate switching of the clutch mechanism 220 between the engaged and disengaged states.
如图5、图8-图10及图13、图15所示,导向件210外套于撞锤200的外周壁,导向件210的内周壁上形成曲面引导部233,曲面引导部233可以形成为环状,曲面引导部233可以沿传动轴10的周向方向环绕。曲面引导部233可以包括多段分段,每段分段均对应有一个转换件232。每段分段均包括爬坡段233a和跌落段233b。爬坡段233a可以呈螺旋线型,跌落段233b可以呈直线型。转换件232可以设置为钢球。As shown in FIG. 5, FIG. 8 to FIG. 10, FIG. 13, and FIG. 15, the guide member 210 is attached to the outer peripheral wall of the ram 200, and the inner peripheral wall of the guide member 210 is formed with a curved surface guiding portion 233, and the curved surface guiding portion 233 can be formed as The annular curved surface guide portion 233 may be circumferentially wound in the circumferential direction of the transmission shaft 10. The curved surface guiding portion 233 may include a plurality of segments, each of which corresponds to a conversion member 232. Each segment includes a climbing segment 233a and a falling segment 233b. The climbing section 233a may be in a spiral shape, and the falling section 233b may be in a straight line shape. The conversion member 232 can be provided as a steel ball.
参见图16-18,与图1-图15所示的实施例不同的是,在本发明的其他实施例中,导向件210的内周壁上可以设有容纳槽211,转换件232的一部分可以位于容纳槽211内,且转换件232与导向件210连接(如卡接),撞锤200的外周壁上可以设有曲面引导部233,转换件232的又一部分可以与曲面 引导部233配合。Referring to FIGS. 16-18, different from the embodiment shown in FIG. 1 to FIG. 15, in other embodiments of the present invention, the inner peripheral wall of the guiding member 210 may be provided with a receiving groove 211, and a part of the converting member 232 may be It is located in the receiving groove 211, and the conversion member 232 is connected (eg, snapped) to the guiding member 210. The outer peripheral wall of the ram 200 may be provided with a curved guiding portion 233, and a further portion of the converting member 232 may cooperate with the curved guiding portion 233.
如图5、图7-图10、图13、图15,撞锤200朝向复位件70的端面可以设有安装槽203。传动轴10上可以设有挡板100,挡板100外套于传动轴10的外周壁,挡板100与传动轴10连接,挡板100与安装槽203相对。蓄能机构231位于撞锤200与挡板100之间,蓄能机构231的一端可以伸入安装槽203内,蓄能机构231的端部可以与安装槽203的底壁相抵,蓄能机构231的另一端可以与挡板100相抵。蓄能机构231可以设置成环形弹簧,环形弹簧可以外套于传动轴10。As shown in FIGS. 5, 7 to 10, 13, and 15, the mounting groove 203 may be provided to the end surface of the hammer 200 toward the reset member 70. A baffle 100 may be disposed on the propeller shaft 10. The baffle 100 is sheathed on the outer peripheral wall of the propeller shaft 10. The baffle 100 is coupled to the propeller shaft 10, and the baffle 100 is opposite to the mounting slot 203. The accumulator mechanism 231 is located between the ram 200 and the baffle 100. One end of the accumulator mechanism 231 can protrude into the mounting groove 203, and the end of the accumulator mechanism 231 can abut against the bottom wall of the mounting groove 203. The energy storage mechanism 231 The other end can be opposed to the baffle 100. The energy storage mechanism 231 can be provided as an annular spring that can be jacketed to the drive shaft 10.
如图2、图5、图1、图9-图10及图13所示,撞锤200的外周壁上可以设有嵌入槽202,转换件232的一部分可以位于嵌入槽202内,使转换件232与撞锤200连接,位于嵌入槽202外部的转换件232的一部分可以与曲面引导部233配合,使转换件232可以沿着曲面引导部233移动,从而使得撞锤200在传动轴10旋转力的带动下沿着曲面引导部233的路径移动。As shown in FIG. 2, FIG. 5, FIG. 1, FIG. 9, FIG. 10 and FIG. 13, the outer peripheral wall of the ram 200 may be provided with an embedding groove 202, and a part of the conversion member 232 may be located in the embedding groove 202 to make the conversion member. 232 is coupled to the ram 200, and a portion of the conversion member 232 located outside the insertion groove 202 can be engaged with the curved surface guiding portion 233, so that the conversion member 232 can be moved along the curved surface guiding portion 233, so that the tamper 200 is rotated at the transmission shaft 10 The movement along the path of the curved guide portion 233 is driven.
当转换件232与爬坡段233a配合时,转换件232从爬坡段233a的另一端朝向爬坡段233a的一端滚动,撞锤200朝向挡板100移动,撞锤200与挡板100可以压缩蓄能机构231;当转换件232位于爬坡段233a的一端且朝向跌落段233b滚动时,蓄能机构231可以常推动撞锤200从跌落段233b的一端朝向跌落段233b的另一端跌落,撞锤200朝向远离挡板100的方向移动。When the switching member 232 is engaged with the climbing portion 233a, the switching member 232 rolls from the other end of the climbing portion 233a toward one end of the climbing portion 233a, and the ram 200 moves toward the shutter 100, and the hammer 200 and the shutter 100 can be compressed. The energy storage mechanism 231; when the conversion member 232 is located at one end of the climbing section 233a and rolls toward the falling section 233b, the energy storage mechanism 231 can often push the ram 200 to fall from one end of the falling section 233b toward the other end of the falling section 233b. The hammer 200 moves in a direction away from the baffle 100.
如图5、图9及图13所示,刀具主轴30上可以设有冲击接收部400,冲击接收部400可以与刀具主轴30固定连接,冲击接收部400可形成为环状,冲击接收部400可以外套于刀具主轴30的第一段310,冲击接收部400位于传动轴10外,冲击接收部400与刀具主轴30连接(例如卡接或焊接)。当撞锤200朝向远离挡板100的方向移动一段距离后,撞锤200可以与冲击接收部400接触,而且由于蓄能机构231的推动作用,撞锤200可以对冲击接收部400形成撞击的作用效果,从而可以使得刀具主轴30可以沿着传动轴10的轴线方向朝向远离复位件70的方向移动。As shown in FIG. 5, FIG. 9, and FIG. 13, the tool spindle 30 may be provided with an impact receiving portion 400. The impact receiving portion 400 may be fixedly coupled to the tool spindle 30. The impact receiving portion 400 may be formed in a ring shape, and the impact receiving portion 400 may be formed. The first section 310 of the tool spindle 30 can be jacketed, the impact receiving portion 400 being located outside of the drive shaft 10, and the impact receiving portion 400 being coupled (eg, snapped or welded) to the tool spindle 30. When the ram 200 is moved a distance away from the baffle 100, the ram 200 can come into contact with the impact receiving portion 400, and due to the urging action of the accumulator mechanism 231, the ram 200 can form an impact on the impact receiving portion 400. The effect is such that the tool spindle 30 can be moved in the direction away from the reset member 70 in the axial direction of the drive shaft 10.
由于被手持工具1钻孔的环境部件(如墙面或平板)对刀具主轴30具有负载作用,刀具主轴30又会朝向靠近复位件70的方向移动,如此循环,从而可以使得刀具主轴30即可以在传动轴10的带动作用下沿着传动轴10的周向方向转动,刀具主轴30又可以在撞锤200的撞击作用及环境部件的外力作 用下沿着传动轴10的轴线方向移动。Since the environmental component (such as a wall or a flat plate) drilled by the hand tool 1 has a load on the tool spindle 30, the tool spindle 30 moves toward the reset member 70 again, so that the tool spindle 30 can be made Rotating in the circumferential direction of the transmission shaft 10 under the belt action of the transmission shaft 10, the tool spindle 30 can be moved in the axial direction of the transmission shaft 10 by the impact of the ram 200 and the external force of the environmental member.
以上介绍了手持工具1在工作状态时,也即工具头在轴向力的作用下,手持工具1能够实现锤击功能。但是,实际操作中,有些工况下操作者并不需要锤击功能,因此,本发明的手持工具还具有模式调节机构40。The above describes that the hand tool 1 can perform the hammering function when the hand tool 1 is in the working state, that is, the tool head is under the axial force. However, in actual operation, the operator does not need a hammering function under some operating conditions, and therefore, the hand tool of the present invention also has a mode adjusting mechanism 40.
如图6所示,冲击接收部400的外周壁可以包括第一表面401、第二表面402和第三表面403,第一表面401与第二表面402的一端连接,第二表面402的另一端与第三表面403连接,第一表面401与第三表面403的延伸方向一致,第一表面401与第三表面403在冲击接收部400的径向方向上间隔开,第一表面401位于第三表面403的径向外侧。第一表面401、第二表面402与第三表面403构造成台阶面404。止压环410外套于第三表面403所对应的冲击接收部400,第一表面401所对应的冲击接收部400可以将止压环410轴向限定在第三表面403上。As shown in FIG. 6, the outer peripheral wall of the impact receiving portion 400 may include a first surface 401, a second surface 402, and a third surface 403, the first surface 401 being coupled to one end of the second surface 402, and the other end of the second surface 402 Connected to the third surface 403, the first surface 401 is aligned with the extending direction of the third surface 403, the first surface 401 and the third surface 403 are spaced apart in the radial direction of the impact receiving portion 400, and the first surface 401 is located at the third surface. The radially outer side of the surface 403. The first surface 401, the second surface 402, and the third surface 403 are configured as a stepped surface 404. The pressure limiting ring 410 is sleeved on the impact receiving portion 400 corresponding to the third surface 403. The impact receiving portion 400 corresponding to the first surface 401 can axially define the pressure limiting ring 410 on the third surface 403.
如图3-图6所示,模式调节钮420可转动地外套于止压环410,。止压环410设有止抵部411,模式调节钮420的内周壁设有凸缘421,凸缘421呈环状且沿止压环410的周向方向延伸,凸缘421可以构造出通道422,通道422沿止压环410的轴线方向贯通凸缘421,止抵部411可以通过通道422。As shown in FIGS. 3-6, the mode adjustment knob 420 is rotatably fitted to the pressure stop ring 410. The pressure limiting ring 410 is provided with an abutting portion 411. The inner peripheral wall of the mode adjusting knob 420 is provided with a flange 421 which is annular and extends in the circumferential direction of the pressure limiting ring 410. The flange 421 can define the passage 422. The passage 422 penetrates the flange 421 in the axial direction of the check ring 410, and the abutment portion 411 can pass through the passage 422.
如图3-图4所示,止抵部411包括固定段411a、连接段411b和配合段411c。固定段411a从止压环410延伸出,连接段411b的一端与固定段411a连接,配合段411c的一端与连接段411b的另一端连接,配合段411c适于通过通道422,固定段411a和连接段411b沿止压环410的轴线方向间隔开。连接段411b与固定段411a连接的部位圆滑过渡,连接段411b与配合段411c连接的部位圆滑过渡。As shown in FIGS. 3 to 4, the abutting portion 411 includes a fixing portion 411a, a connecting portion 411b, and a fitting portion 411c. The fixing section 411a extends from the pressure limiting ring 410, one end of the connecting section 411b is connected to the fixing section 411a, and one end of the fitting section 411c is connected to the other end of the connecting section 411b, and the fitting section 411c is adapted to pass through the passage 422, the fixing section 411a and the connection. The segments 411b are spaced apart in the axial direction of the check ring 410. The portion where the connecting portion 411b is connected to the fixed portion 411a smoothly transitions, and the portion where the connecting portion 411b is connected with the engaging portion 411c smoothly transitions.
其中,当止抵部411与模式调节钮420止抵时,止压环410相对于模式调节钮420静止,止压环410进一步地与第一面401所对应的冲击接收部400止抵,冲击接收部400静止,冲击接收部400进一步限定刀具主轴30的移动,环境部件对刀具主轴30施加的外力不能驱动刀具主轴30移动,离合件221位于刀具主轴30与传动轴10之间,撞锤200与传动轴10间隔开,马达60带动传动轴10转动,传动轴10进一步带动刀具主轴30转动,刀具主轴30只有转动运动。When the abutting portion 411 and the mode adjusting button 420 are stopped, the pressure limiting ring 410 is stationary with respect to the mode adjusting button 420, and the pressure limiting ring 410 is further stopped by the impact receiving portion 400 corresponding to the first surface 401. The receiving portion 400 is stationary, the impact receiving portion 400 further defines the movement of the tool spindle 30, and the external force applied by the environmental component to the tool spindle 30 cannot drive the tool spindle 30 to move. The clutch member 221 is located between the tool spindle 30 and the transmission shaft 10, and the hammer 200 The motor shaft 60 is driven to rotate the drive shaft 10, and the drive shaft 10 further drives the tool spindle 30 to rotate. The tool spindle 30 has only a rotational movement.
当止抵部411位于通道422内时,止抵部411可以在通道422内运动, 环境部件对刀具主轴30施加的外力驱动刀具主轴30朝向复位件70移动,进而驱动离合件221置于传动轴10与撞锤200之间,传动轴10可以带动撞锤200转动,撞锤200在转换件232与曲面引导部233的配合作用下可以沿着传动轴10的轴线方向移动,并撞击冲击接收部400,冲击接收部400进一步可以带动止压环410在模式调节钮420的内环内移动,刀具主轴30既具有轴线方向上的移动,又具有周向方向上的转动。When the abutting portion 411 is located in the passage 422, the abutting portion 411 can move in the passage 422, and the external force applied by the environmental component to the tool spindle 30 drives the tool spindle 30 to move toward the reset member 70, thereby driving the clutch member 221 to be placed on the transmission shaft. 10 and the ram 200, the drive shaft 10 can drive the ram 200 to rotate, and the ram 200 can move along the axis direction of the transmission shaft 10 and collide with the impact receiving portion under the cooperation of the conversion member 232 and the curved guiding portion 233. 400. The impact receiving portion 400 further drives the pressure limiting ring 410 to move within the inner ring of the mode adjusting knob 420. The tool spindle 30 has both the movement in the axial direction and the rotation in the circumferential direction.
在本发明的其他实施例中模式调节机构40还可以为其他的结构。 Mode adjustment mechanism 40 may also be of other constructions in other embodiments of the invention.
与图1-图15所示的实施例不同的是,在图19-图26所示的实施例中,模式调节机构40包括冲击切换环430、缓冲件440和模式切换钮450。具体而言,导向件210具有第一齿纹212,模式调节机构40包括冲击切换环430,冲击切换环430可移动地外套于撞锤200,冲击切换环430具有与第一齿纹212相适配的第二齿纹431。缓冲件440的一端与冲击切换环430相抵以常推动冲击切换环430朝向导向件210移动。模式切换钮450可转动地外套于冲击切换环430,模式切换钮450相对于冲击切换环430可转动,模式切换钮450的内周壁设有导引块451,冲击切换环430的外周壁设有与导引块451相适配的配合块432,且冲击切换环430可轴向移动但不可转动地固定于壳体。Different from the embodiment shown in FIGS. 1-15, in the embodiment shown in FIGS. 19-26, the mode adjustment mechanism 40 includes an impact switching ring 430, a cushioning member 440, and a mode switching button 450. Specifically, the guiding member 210 has a first tooth pattern 212, the mode adjusting mechanism 40 includes an impact switching ring 430, the impact switching ring 430 is movably sleeved on the ram 200, and the impact switching ring 430 has the same resistance as the first tooth pattern 212. The second tooth 431 is provided. One end of the cushioning member 440 abuts against the impact switching ring 430 to constantly push the impact switching ring 430 toward the guide 210. The mode switching button 450 is rotatably sleeved on the impact switching ring 430. The mode switching button 450 is rotatable relative to the impact switching ring 430. The inner peripheral wall of the mode switching button 450 is provided with a guiding block 451, and the outer peripheral wall of the impact switching ring 430 is provided. The mating block 432 is adapted to the guiding block 451, and the impact switching ring 430 is axially movable but non-rotatably fixed to the housing.
转动模式切换钮450,其中,当导引块451与配合块432相抵时,第一齿纹212与第二齿纹431间隔开,此时,导向件210相对于冲击切换环430是可活动的,导向件210在间歇冲击组件230的带动下,可以随着撞锤200一起转动,撞锤200与导向件210是相对静止的,因此,撞锤200不会撞击刀具主轴30;继续转动模式切换钮450,当导引块451与配合块432错开时,第一齿纹212与第二齿纹431啮合,从而可以将导向件210于冲击切换环430连接起来,此时,冲击切换环430可以限定导向件210的运动,导向件210与冲击切换环430相对静止,撞锤200可以相对导向件210按预设路径作线性运动并在至少一个运行状态中撞击刀具主轴30。本实施例通过转动模式切换450来实现冲击切换环430的轴向移动,在其他实施例中为了实现冲击切换环的轴向移动,还可以设置与冲击切换环430连接的拨钮,通过拨动拨钮进行轴向移动来直接带动冲击切换环450的轴向移动。The mode switching button 450 is rotated, wherein when the guiding block 451 is opposite to the mating block 432, the first rib 212 is spaced apart from the second rib 431. At this time, the guiding member 210 is movable relative to the impact switching ring 430. The guide member 210 can be rotated along with the ram 200 by the intermittent impact assembly 230. The ram 200 and the guide member 210 are relatively stationary. Therefore, the ram 200 does not hit the tool spindle 30; When the guiding block 451 is offset from the engaging block 432, the first rib 212 is engaged with the second rib 431, so that the guiding member 210 can be connected to the impact switching ring 430. At this time, the impact switching ring 430 can be The movement of the guide member 210 is defined. The guide member 210 is relatively stationary with the impact switching ring 430. The ram 200 can move linearly relative to the guide member 210 in a predetermined path and strike the tool spindle 30 in at least one operating state. In this embodiment, the axial movement of the impact switching ring 430 is achieved by the rotation mode switching 450. In other embodiments, in order to realize the axial movement of the impact switching ring, a dial connected to the impact switching ring 430 may also be provided, by dialing The toggle moves axially to directly drive the axial movement of the impact switching ring 450.
如图20所示,第一齿纹212包括凸起部212a。第二齿纹431包括导引 段431a和止抵段431b,导引段431a可以包括平直段和倾斜段,倾斜段的一端与止抵段431b的自由端连接,倾斜段的另一端与平直段的一端连接。止抵段431b沿着冲击切换环430的轴线方向延伸,平直段与止抵段431b垂直。止抵段431b可以有多个,多个止抵段431b可以沿着导向件210的周向方向间隔排布,任意两个相邻的止抵段431b之间具有一个导引段431a,任意一个导引段431a的两端分别与两个相邻的止抵段431b。凸起部212a可以有多个,多个凸起部212a与多个止抵段431b一一对应。凸起部212a可以形成为三角形。凸起部212a的自由端可以形成为尖端212a1。As shown in FIG. 20, the first rib 212 includes a raised portion 212a. The second tooth 431 includes a guiding section 431a and a stopping section 431b. The guiding section 431a may include a straight section and an inclined section. One end of the inclined section is connected to the free end of the abutting section 431b, and the other end of the inclined section is flat. Connect one end of the straight section. The abutting portion 431b extends in the axial direction of the impact switching ring 430, and the straight portion is perpendicular to the abutting portion 431b. There may be a plurality of the abutting segments 431b, the plurality of abutting segments 431b may be arranged along the circumferential direction of the guiding member 210, and any one of the two adjacent abutting segments 431b may have a guiding segment 431a. Both ends of the guiding section 431a are respectively adjacent to two adjacent abutting sections 431b. There may be a plurality of convex portions 212a, and the plurality of convex portions 212a are in one-to-one correspondence with the plurality of abutting portions 431b. The raised portion 212a may be formed in a triangular shape. The free end of the raised portion 212a may be formed as a tip end 212a1.
其中,当马达60正转时,存在两种情况,其中一种情况为:导引块451与配合块432相抵,第一齿纹212与第二齿纹431间隔开,此时,导向件210相对于冲击切换环430是可活动的,导向件210在间歇冲击组件230的带动下,可以随着撞锤200一起转动,撞锤200与导向件210是相对静止的;另外一种情况为:当导引块451与配合块432错开时,凸起部212a与止抵段431b止抵,第一齿纹212与第二齿纹431相对静止,从而可以将导向件210与冲击切换环430连接起来,此时,冲击切换环430可以限定导向件210的运动,导向件210与冲击切换环430相对静止,撞锤200可以相对导向件210按预设路径作线性运动并在至少一个运行状态中撞击刀具主轴30。当马达60反转时,凸起部212a可以沿着导引段431a滑动,第一齿纹212与第二齿纹431之间可以形成相对转动,导向件210可以相对于冲击切换环430转动,导向件210可以随着撞锤200转动。When the motor 60 is rotating forward, there are two cases, one of which is that the guiding block 451 is opposite to the mating block 432, and the first rib 212 is spaced apart from the second rib 431. At this time, the guiding member 210 Relative to the impact switching ring 430, the guiding member 210 can be rotated with the ram 200 under the driving of the intermittent impact assembly 230, and the ram 200 and the guiding member 210 are relatively stationary; another case is: When the guiding block 451 is offset from the engaging block 432, the protruding portion 212a and the abutting portion 431b are stopped, and the first rib 212 and the second rib 431 are relatively stationary, so that the guiding member 210 can be connected to the impact switching ring 430. At this time, the impact switching ring 430 can define the movement of the guiding member 210, the guiding member 210 is relatively stationary with the impact switching ring 430, and the ram 200 can be linearly moved relative to the guiding member 210 according to a preset path and in at least one operating state. Hit the tool spindle 30. When the motor 60 is reversed, the convex portion 212a can slide along the guiding portion 431a, and the first tooth pattern 212 and the second tooth pattern 431 can form a relative rotation, and the guiding member 210 can rotate relative to the impact switching ring 430. The guide 210 can rotate with the ram 200.
相关技术中中,当第一齿纹212与第二齿纹431接触连接时,导向件210与冲击切换环430相对静止,当马达60反转时,由于转换件232止抵在跌落段233b处,会阻碍马达60的转动,从而会损坏导向件210及马达60的性能,影响手持工具1的使用寿命。相比相关技术,本发明实施例的手持工具1考虑因素更多,具有很好的安全性能。In the related art, when the first rib 212 is in contact with the second rib 431, the guide 210 and the impact switching ring 430 are relatively stationary. When the motor 60 is reversed, the switching member 232 is stopped at the falling section 233b. This may hinder the rotation of the motor 60, thereby damaging the performance of the guide 210 and the motor 60, affecting the service life of the hand tool 1. Compared with the related art, the hand tool 1 of the embodiment of the present invention has more considerations and has good security performance.
与图20所示的实施例不同的是,在图28-图30所示的实施例中,手持工具1还包括不可转动的固定于壳体80的冲击环11a,冲击环11a上设有第一端齿12a,导向件210上设有能够与第一端齿12a啮合的第二端齿213a,当马达60沿第一方向转动时,第一端齿12a通过与其啮合的第二端齿213a限制导向件213转动,转换件232沿曲面引导部按预设方向运动使所述撞锤 200在至少一个运行状态中撞击刀具主轴30;当马达60沿第二方向转动时,第二端齿213a以及导向件213在马达60的驱动下相对于与其啮合的第一端齿12a转动,也即导向件213上的第二端齿213a相对于第一端齿12a进行爬坡运动。第一端齿12a包括若干第一齿牙121a,第一齿牙121a包括导向段121b和止挡段121c,导向段121b与所述止挡段121c的自由端连接,所述第二端齿213a由若干第二齿牙2131a组成,当马达60沿第一方向转动时,所述第二齿牙2131a由止挡段121c运动至导向段121b,所述止挡段121c抵接第二齿牙2131a,从而所述导向件210不能够转动;当所述马达60沿所述第二方向转动时,第二齿牙2131a由导向段121b运动至止挡段121c时,第二齿牙2131a能够沿着导向段121b运动,从而所述导向件213相对于第一端齿12a转动。所述导向段121b和所述止挡段121c沿第一端齿12a的周向依次间隔设置,且所述止挡段121c平行于传动轴10的轴线。当所述第二齿牙2131a由止挡段121c运动至导向段121b,第二齿牙2131a与止挡段121c抵接的侧边平行于所述止挡段121c。冲击环11a能够沿轴向移动,以实现第一端齿12a与第二端齿213a啮合或分离,当所述第一端齿12a与所述第二端齿213a分离时,导向件210在所述马达的驱动下转动,所述工具处于非冲击模式。可以理解的是,本实施例中当冲击环11a可轴向移动时,本实施例中的冲击环11a不仅具有“防堵转”的功能,还具有在本发明的上述其他实施例中所描述的冲击切换环430所实现的功能。Different from the embodiment shown in FIG. 20, in the embodiment shown in FIGS. 28-30, the hand tool 1 further includes a non-rotatable impact ring 11a fixed to the housing 80, and the impact ring 11a is provided with a first One end tooth 12a, the guide member 210 is provided with a second end tooth 213a engageable with the first end tooth 12a. When the motor 60 rotates in the first direction, the first end tooth 12a passes through the second end tooth 213a meshing therewith. The restriction guide 213 rotates, and the conversion member 232 moves in a predetermined direction along the curved guide portion to cause the ram 200 to strike the tool spindle 30 in at least one operating state; when the motor 60 rotates in the second direction, the second end tooth 213a And the guide member 213 is rotated relative to the first end tooth 12a engaged therewith by the motor 60, that is, the second end tooth 213a on the guide member 213 is ramped relative to the first end tooth 12a. The first end tooth 12a includes a plurality of first teeth 121a. The first tooth 121a includes a guiding portion 121b and a stopping portion 121c. The guiding portion 121b is coupled to the free end of the stopping portion 121c, and the second end tooth 213a The second tooth 2131a is composed of a plurality of second teeth 2131a. When the motor 60 rotates in the first direction, the second tooth 2131a is moved by the stop segment 121c to the guiding segment 121b, and the stopping segment 121c abuts the second tooth 2131a. Therefore, the guide member 210 is not rotatable; when the motor 60 is rotated in the second direction, when the second tooth 2131a is moved by the guide segment 121b to the stop segment 121c, the second tooth 2131a can follow The guide section 121b moves so that the guide member 213 rotates relative to the first end tooth 12a. The guide segment 121b and the stop segment 121c are sequentially spaced apart along the circumferential direction of the first end tooth 12a, and the stop segment 121c is parallel to the axis of the drive shaft 10. When the second tooth 2131a is moved by the stopper section 121c to the guide section 121b, the side where the second tooth 2131a abuts the stopper section 121c is parallel to the stopper section 121c. The impact ring 11a is axially movable to engage or disengage the first end tooth 12a and the second end tooth 213a. When the first end tooth 12a is separated from the second end tooth 213a, the guide 210 is at the Rotating under the drive of the motor, the tool is in a non-impact mode. It can be understood that, in the present embodiment, when the impact ring 11a is axially movable, the impact ring 11a in this embodiment not only has the function of “anti-blocking” but also has the description in the above other embodiments of the present invention. The impact switches the functions implemented by the ring 430.
根据图23所示,是本发明其中一实施例中手持工具剖视图,包括马达60、传动机构,传动机构包括传动轴10、锤冲击机构20以及刀具主轴30。传动轴10由马达60驱动旋转,使传动轴10绕传动轴的轴线转动,传动轴10再驱动刀具主轴30绕刀具主轴的轴线转动。本实施方式中,传动轴10的轴线与刀具主轴30的轴线共轴线,且传动轴10套设于刀具主轴30外,通过扁方配合与刀具主轴30旋转地连接。传动轴10与刀具主轴30的连接方式并不局限于本实施方式中结构,在其他实施方式中,传动轴10与刀具主轴30的轴线也可以是平行非共线的关系,传动轴10也可以不套设在刀具主轴30外。23 is a cross-sectional view of a hand tool according to an embodiment of the present invention, including a motor 60 and a transmission mechanism including a transmission shaft 10, a hammer impact mechanism 20, and a tool spindle 30. The drive shaft 10 is driven to rotate by the motor 60 to rotate the drive shaft 10 about the axis of the drive shaft. The drive shaft 10 then drives the tool spindle 30 to rotate about the axis of the tool spindle. In the present embodiment, the axis of the drive shaft 10 is coaxial with the axis of the tool spindle 30, and the drive shaft 10 is sleeved outside the tool spindle 30 and is rotatably coupled to the tool spindle 30 by a flat fit. The connection between the transmission shaft 10 and the tool spindle 30 is not limited to the structure in the embodiment. In other embodiments, the axis of the transmission shaft 10 and the tool spindle 30 may also be parallel non-collinear, and the transmission shaft 10 may also be It is not set outside the tool spindle 30.
结合图31,32以及图11所示,锤冲击机构20包括撞锤200,导向件210,以及设置于撞锤200与导向件210之间的间歇冲击组件230。撞锤200能够 对刀具主轴30进行间歇性的轴向冲击,以给刀具主轴30提供更高的打击能量。撞锤200的轴向冲击运动由间歇冲击组件230实现。本实施方式中,间歇冲击组件230包括设置在导向件210上的曲面引导部233,转换件232,转换件232连接曲面引导部233与撞锤200,以使曲面引导部233能够驱动撞锤200沿反向于冲击方向运动以压缩蓄能机构231进行蓄能。间歇冲击组件230还包括与撞锤200抵接的蓄能机构231,蓄能机构231能够驱动撞锤200沿冲击方向运动。此处的冲击方向为撞锤200沿平行于刀具主轴30的轴线方向从后方向前方的运动方向。本发明中,撞锤的冲击方向为第二方向,第一方向为反向于冲击方向的方向。其中,靠近刀具主轴30自由端的方向为前方。在其他实施方式中,曲面引导部也可以设置在撞锤上。31, 32 and 11, the hammer impact mechanism 20 includes a ram 200, a guide 210, and an intermittent impact assembly 230 disposed between the ram 200 and the guide 210. The ram 200 is capable of intermittent axial impact on the tool spindle 30 to provide a higher hitting energy to the tool spindle 30. The axial impact motion of the ram 200 is achieved by the intermittent impact assembly 230. In the present embodiment, the intermittent impact assembly 230 includes a curved surface guiding portion 233 disposed on the guiding member 210, and a conversion member 232 that connects the curved surface guiding portion 233 and the ram 200 so that the curved surface guiding portion 233 can drive the ram 200 The energy storage mechanism 231 is compressed in the opposite direction to the impact direction to perform energy storage. The intermittent impact assembly 230 further includes an energy storage mechanism 231 that abuts the ram 200, and the energy storage mechanism 231 can drive the ram 200 to move in the impact direction. The direction of impact here is the direction of movement of the ram 200 from the rear to the front in the direction parallel to the axis of the tool spindle 30. In the present invention, the impact direction of the ram is the second direction, and the first direction is a direction opposite to the impact direction. Among them, the direction near the free end of the tool spindle 30 is forward. In other embodiments, the curved guide portion may also be disposed on the ram.
曲面引导部包括若干个爬坡段和跌落段,当转换件232经过爬坡段时,转换件232驱动撞锤200克服蓄能机构231的作用力朝第一方向运动,当转换件232经过跌落段时,蓄能机构231驱动撞锤200朝与第一方向相反的第二方向运动从而实现冲击刀具主轴30。在本发明中,“转换件经过爬坡段”可以理解为转换件在相对曲面引导部的运动过程中与爬坡段接触并爬坡的过程,这里转换件可以是运动的,也可以不动的,只要转换件相对曲面引导部具有相对运动即可。“转换件经过跌落段”可以理解为转换件处于由跌落段形成的避让空间内,在此,转换件可以不与跌落段接触,下面会进行详细描述。The curved surface guide portion includes a plurality of climbing sections and a falling section. When the switching member 232 passes the climbing section, the conversion member 232 drives the ram 200 to move in the first direction against the urging force of the energy storage mechanism 231, and the conversion member 232 is dropped. In the segment, the energy storage mechanism 231 drives the ram 200 to move in a second direction opposite to the first direction to effect the impact tool spindle 30. In the present invention, "the conversion member passes the climbing section" can be understood as a process in which the conversion member contacts and climbs the climbing section during the movement of the opposite curved guide portion, where the conversion member can be movable or not. As long as the conversion member has relative motion with respect to the curved guide portion. "The conversion member passes the drop section" can be understood as the conversion member is in the escape space formed by the drop section, and the conversion member may not be in contact with the drop section, which will be described in detail below.
在本实施方式中,曲面引导部233设置在导向件210上,导向件210相对壳体固定设置,转换件232设置在撞锤200上,通过转换件232与曲面引导部233的配接,撞锤200被驱动地相对导向件210进行转动,以使撞锤200在曲面引导部233上进行爬坡,即撞锤200沿轴线向后运动。撞锤200沿轴线向后运动的同时会使蓄能机构231进行能量储蓄,当撞锤200在曲面引导部233的爬坡段上爬坡至最高点时,蓄能机构231储蓄的能量也对应地处于最大值。曲面引导部233的跌落段会形成一个下落避让空间,用于给撞锤200提供一个下落空间。当撞锤200处于由跌落段形成的下落空间时,蓄能机构231储蓄的能量会转化为撞锤200的运动动能,即蓄能机构231驱动撞锤200沿冲击方向运动给刀具主轴30施加轴向冲击。In the present embodiment, the curved surface guiding portion 233 is disposed on the guiding member 210, and the guiding member 210 is fixedly disposed with respect to the housing. The conversion member 232 is disposed on the ram 200, and is coupled with the curved surface guiding portion 233 by the conversion member 232. The hammer 200 is driven to rotate relative to the guide member 210 to cause the ram 200 to climb on the curved guide portion 233, that is, the ram 200 moves rearward along the axis. When the ram 200 moves backward along the axis, the energy storage mechanism 231 performs energy storage. When the ram 200 climbs up to the highest point on the climbing section of the curved surface guiding portion 233, the energy stored by the energy storage mechanism 231 also corresponds. The ground is at its maximum. The falling section of the curved surface guide 233 forms a drop avoidance space for providing a drop space for the ram 200. When the ram 200 is in the falling space formed by the falling section, the energy stored by the accumulator mechanism 231 is converted into the kinetic energy of the ram 200, that is, the accumulator mechanism 231 drives the ram 200 to move in the impact direction to apply the shaft to the tool spindle 30. To the impact.
在本实施方式中,撞锤200由传动轴10旋转驱动,且撞锤200套设于传动轴10的外侧。马达60驱动传动轴10转动,传动轴10带动刀具主轴30 转动,传动轴10可选择地带动撞锤200旋转,即传动轴10驱动锤冲击结构20运动。In the present embodiment, the ram 200 is rotationally driven by the propeller shaft 10, and the ram 200 is sleeved on the outer side of the propeller shaft 10. The motor 60 drives the drive shaft 10 to rotate, and the drive shaft 10 drives the tool spindle 30 to rotate. The drive shaft 10 can selectively drive the ram 200 to rotate, that is, the drive shaft 10 drives the hammer impact structure 20 to move.
在本实施方式中,曲面引导部233为凸轮面,且曲面引导部233设置在导向件210上,转换件232为钢球,蓄能机构231为弹簧,撞锤200的旋转使锤冲击机构20运动,撞锤200的旋转驱动由传动轴10实现。但并不局限于本实施例中的具体形式与结构,其他能够实现撞锤沿轴线向前移动的结构方案都在本发明的范围内。比如,在其他实施方式中,转换件也可以是设置在撞锤和导向件其中之一上的凸轮端面,设置在撞锤与导向件的另一个上的曲面引导部,凸轮端面与曲面引导部通过端面配合形成主动凸轮面与被动凸轮面的配合,能够把旋转运动转化为直线运动,再结合蓄能机构的作用,进而能够实现撞锤往复的轴向冲击运动。In the present embodiment, the curved surface guiding portion 233 is a cam surface, and the curved surface guiding portion 233 is disposed on the guiding member 210, the conversion member 232 is a steel ball, the energy storage mechanism 231 is a spring, and the rotation of the ram 200 causes the hammer impact mechanism 20 Movement, the rotational drive of the ram 200 is achieved by the drive shaft 10. However, it is not limited to the specific form and structure in this embodiment, and other structural solutions capable of moving the ram forward along the axis are within the scope of the present invention. For example, in other embodiments, the conversion member may also be a cam end surface disposed on one of the ram and the guide member, a curved surface guide portion disposed on the other of the ram and the guide member, and a cam end surface and a curved surface guide portion. By the cooperation of the end face to form the cooperation of the active cam surface and the passive cam surface, the rotary motion can be converted into a linear motion, and combined with the action of the energy storage mechanism, the axial impact motion of the ram can be realized.
具体地,图2是本发明其中一个实施方式的立体分解图,参照图2所示,转接件232可以设置成钢球,为了保证钢球的强度,钢球的直径大于4mm且小于等于10mm,有利地,钢球的直径大于等于4mm且小于等于6mm,本实施例中钢球的直径为5mm。曲面引导部233可以设置成凸轮面或凸轮槽。由此,凸轮面或是凸轮槽可以限定出钢球的活动轨迹,钢球可以在凸轮面或是凸轮槽的内活动,钢球具有圆滑的外表面,不仅可以降低转换件232与曲面引导部233之间的相对运动摩擦力,提高转换件232在曲面引导部233内的活动顺畅性,而且钢球的结构强度大、耐磨损性能好,从而可以保障间歇冲击组件230的工作性能。需要说明的是,这里所提到的“凸轮”可以是指曲面引导部233凸出于导向件210的内周壁,或是曲面引导部233凸出于撞锤200的外周壁。Specifically, FIG. 2 is an exploded perspective view of one embodiment of the present invention. Referring to FIG. 2, the adapter 232 may be disposed as a steel ball. To ensure the strength of the steel ball, the diameter of the steel ball is greater than 4 mm and less than or equal to 10 mm. Advantageously, the diameter of the steel ball is greater than or equal to 4 mm and less than or equal to 6 mm, and the diameter of the steel ball in this embodiment is 5 mm. The curved surface guiding portion 233 may be provided as a cam surface or a cam groove. Therefore, the cam surface or the cam groove can define the movable path of the steel ball, and the steel ball can move in the cam surface or the cam groove, and the steel ball has a smooth outer surface, which can not only reduce the conversion member 232 and the curved surface guide portion. The relative motion friction between the 233 improves the smoothness of the movement of the conversion member 232 in the curved surface guiding portion 233, and the steel ball has high structural strength and good wear resistance, thereby ensuring the performance of the intermittent impact assembly 230. It should be noted that the “cam” mentioned herein may mean that the curved guide portion 233 protrudes from the inner peripheral wall of the guide member 210 or the curved guide portion 233 protrudes from the outer peripheral wall of the ram 200.
进一步地,钢球与曲面引导部233可以为点或线接触,可以理解的是,钢球在曲面引导部233内运动的过程中,钢球与曲面引导部233接触始终为一个点或线接触,有利于减少钢球和曲面引导部233之间的摩擦。例如,凸轮面的曲率半径可以与钢球的半径基本相同或略大,从而可以提高钢球与凸轮面的配合度,进而提高钢球与凸轮面的装配稳定性,耐磨性和寿命。Further, the steel ball and the curved surface guiding portion 233 may be point or line contact. It can be understood that, during the movement of the steel ball in the curved surface guiding portion 233, the steel ball is always in contact with the curved surface guiding portion 233 as a point or line contact. It is advantageous to reduce the friction between the steel ball and the curved surface guiding portion 233. For example, the radius of curvature of the cam surface may be substantially the same as or slightly larger than the radius of the steel ball, thereby improving the fit of the steel ball to the cam surface, thereby improving the assembly stability, wear resistance and life of the steel ball and the cam surface.
进一步地,本实施方式中,撞锤200的外周壁上设有嵌入槽202,作为转接件232的钢球的一部分可以位于嵌入槽202内,使转接件232与撞锤200连接,位于嵌入槽202外部的转接件232的一部分与曲面引导部233配合,使转接件232可以沿着 曲面引导部233移动,从而使得撞锤200在传动轴10旋转力的带动下沿着曲面引导部233的路径移动。Further, in the present embodiment, the outer peripheral wall of the ram 200 is provided with an insertion groove 202. A part of the steel ball as the adapter 232 may be located in the insertion groove 202, and the adapter 232 is connected to the ram 200. A part of the adapter 232 embedded in the outside of the groove 202 cooperates with the curved surface guiding portion 233, so that the adapter 232 can be moved along the curved surface guiding portion 233, so that the ram 200 is guided along the curved surface by the rotational force of the transmission shaft 10. The path of the portion 233 moves.
在本实施方式中,曲面引导部233设置在撞锤200与导向件210其中之一的导向件210的内圆周面上,转接件232设置在两者的另外一个的撞锤200上。转接件232与撞锤200之间的连接关系为:转接件232的一部分设置在撞锤200上的嵌入槽202内,且钢球232可以在嵌入槽202内自转。而且,在撞锤200外圆周面上的嵌入槽202设置为3个,对应的作为转接件232的钢球也有3个,对应的曲面引导部233包括3个爬坡段。In the present embodiment, the curved surface guiding portion 233 is provided on the inner circumferential surface of the guide member 210 of one of the ram 200 and the guide member 210, and the adapter member 232 is disposed on the ram 200 of the other one. The connection relationship between the adapter 232 and the ram 200 is that a part of the adapter 232 is disposed in the insertion groove 202 on the ram 200, and the steel ball 232 can rotate in the insertion groove 202. Further, the number of the fitting grooves 202 on the outer circumferential surface of the ram 200 is set to three, and the corresponding three steel balls as the adapter 232 are also provided, and the corresponding curved surface guiding portion 233 includes three climbing sections.
在本发明中,为了更好地描述在本实施方式中撞锤在冲击模式下的运动状态,本发明给出了在冲击模式的运行过程中,撞锤处于几个不同状态的剖视图,请参考图34-图36所示。图34是冲击模式下,撞锤处于第一状态的图示,即撞锤正在爬坡,即撞锤处于爬坡段上,此时,撞锤正在压缩蓄能机构进行储蓄能量。图35是撞锤处于第二状态的图示,即撞锤处于爬坡段的最高位置,此时,撞锤最大程度地压缩蓄能机构,使得能量储蓄达到最大。图36是撞锤处于第三状态的图示,即撞锤处于由跌落段形成的避让空间内,此时,蓄能机构释放能量,驱动撞锤沿冲击方向进行冲击。In the present invention, in order to better describe the motion state of the ram in the impact mode in the present embodiment, the present invention provides a cross-sectional view of the ram in several different states during the operation of the impact mode, please refer to Figures 34-36 show. Figure 34 is a diagram showing the ram in the first state in the impact mode, that is, the ram is climbing, that is, the ram is on the climbing section, and at this time, the ram is compressing the energy storage mechanism to store energy. Figure 35 is a graphical representation of the ram in a second state, i.e., the ram is at the highest position of the climbing section, at which time the ram compresses the energy storage mechanism to the maximum extent, thereby maximizing energy savings. Figure 36 is a diagram in which the ram is in the third state, that is, the ram is in the escaping space formed by the falling section, at which time the energy storage mechanism releases energy and drives the ram to impact in the impact direction.
具体地,图34所示,刀具主轴30处于被下压的位置,传动轴10驱动撞锤200旋转,在转换件232的带动下,撞锤200相对导向件210内圆周侧的曲面引导部233进行爬坡,进而使撞锤200沿第一方向A压缩蓄能机构进行储蓄能量。Specifically, as shown in FIG. 34, the tool spindle 30 is in a depressed position, and the transmission shaft 10 drives the ram 200 to rotate. Under the driving of the conversion member 232, the ram 200 is opposite to the curved surface guiding portion 233 on the inner circumferential side of the guide member 210. The climbing is performed, and the hammer 200 is compressed in the first direction A to store the energy.
在图34的基础上,撞锤200沿第一方向A继续爬坡压缩蓄能机构231的过程中,蓄能机构231会被压缩至最大压缩量,即蓄能基础231处于最大蓄能量,此时,也就是撞锤200爬坡至爬坡段的最高点,也就是图35所示的撞锤200的第二状态。On the basis of FIG. 34, during the process of continuing the hill climbing compression accumulator mechanism 231 in the first direction A, the energy storage mechanism 231 is compressed to the maximum compression amount, that is, the energy storage foundation 231 is at the maximum energy storage. At this time, that is, the ram 200 climbs up to the highest point of the climbing section, that is, the second state of the ram 200 shown in FIG.
当撞锤200在图35中处于爬坡段的最高点时,由于传动轴10的继续旋转,撞锤200也会被带动转动,进而会运行至跌落段形成的避让区域内,在该区域内的撞锤200与蓄能机构231抵接,储蓄有充足能量的蓄能机构231在释放能量的同时会带动撞锤200沿反向于第一方向A的第二方向B运动,进而使撞锤200冲击刀具主轴30。When the ram 200 is at the highest point of the climbing section in FIG. 35, due to the continued rotation of the transmission shaft 10, the ram 200 is also rotated, and then runs into the escape area formed by the falling section, in which the area is The ram 200 is in contact with the energy storage mechanism 231, and the energy storage mechanism 231 storing sufficient energy drives the ram 200 to move in the second direction B opposite to the first direction A while releasing energy, thereby causing the ram 200 impact tool spindle 30.
上述过程为撞锤200完成一次冲击,由于曲面引导部233包括三个爬坡段和与爬坡段对应的跌落段,所以,当撞锤200经过第一个爬坡段与跌落段 完成一次冲击后,会继续沿着第二爬坡段与跌落段进行同样的一次冲击运动,接着也会沿着第三个爬坡段和跌落段进行第三次冲击运动。The above process completes an impact for the ram 200. Since the curved guide portion 233 includes three climbing sections and a falling section corresponding to the climbing section, when the ram 200 passes the first climbing section and the falling section, an impact is completed. After that, the same impact movement will continue along the second climbing section and the falling section, and then the third impact movement will be carried out along the third climbing section and the falling section.
由于导向件的内圆周面上有三个爬坡段,也就是说撞锤200在旋转一周的过程中会进行三个冲击运动,提高了撞击频率,进而提高了冲击钻孔效率。Since there are three climbing sections on the inner circumferential surface of the guiding member, that is, the impact hammer 200 performs three impact movements during one rotation, thereby increasing the impact frequency and thereby improving the impact drilling efficiency.
在本发明的一些实施例中,蓄能机构231可以设置成弹性件,例如,蓄能机构231可以为弹簧或弹性橡胶件。由此,可以简化蓄能机构231的设置与装配,还可以降低蓄能机构231的制造成本。进一步地,蓄能机构231可以形成为环形,蓄能机构231可以外套在传动轴10的外周壁。由此,便于蓄能机构231的装配,且能够均匀蓄能机构231对撞锤200的作用力。In some embodiments of the invention, the energy storage mechanism 231 may be provided as an elastic member, for example, the energy storage mechanism 231 may be a spring or an elastic rubber member. Thereby, the installation and assembly of the energy storage mechanism 231 can be simplified, and the manufacturing cost of the energy storage mechanism 231 can also be reduced. Further, the energy storage mechanism 231 may be formed in a ring shape, and the energy storage mechanism 231 may be jacketed on the outer peripheral wall of the transmission shaft 10. Thereby, the assembly of the energy storage mechanism 231 is facilitated, and the urging force of the damper 200 by the uniform energy storage mechanism 231 can be uniform.
在其他实施方式中,也可以撞锤不转,导向件转,在该实施方式中,传动轴与导向件固定连接,即传动轴带动导向件与刀具主轴同时旋转,即导向件与刀具主轴的旋转速度相同,即刀具主轴的旋转速度与撞锤相对导向件的旋转速度相同。撞锤与壳体不可旋转地连接,即撞锤能够相对壳体进行轴向移动,但不可相对转动。传动轴驱动导向件转动,导向件的旋转带动导向件内圆周面上的曲面引导部旋转,进而驱动撞锤的轴向移动,进而压缩弹簧蓄能,然后沿冲击方向进行轴向移动进而打击刀具主轴。In other embodiments, the ram can also be rotated, and the guide member rotates. In this embodiment, the transmission shaft is fixedly coupled with the guide member, that is, the drive shaft drives the guide member to rotate simultaneously with the tool spindle, that is, the guide member and the tool spindle. The rotation speed is the same, that is, the rotation speed of the tool spindle is the same as the rotation speed of the ram relative to the guide. The ram is non-rotatably coupled to the housing, ie the ram is axially movable relative to the housing but is not rotatable relative to each other. The drive shaft drives the guide member to rotate, and the rotation of the guide member drives the curved surface guide portion on the inner circumferential surface of the guide member to rotate, thereby driving the axial movement of the ram, thereby compressing the spring energy storage, and then axially moving along the impact direction to strike the cutter Spindle.
前文介绍了本实施方式中凸轮式锤冲击机构的具体结构,由于冲击原理的不同,凸轮式锤冲击机构比传统的动静端齿式的轴向冲击结构具有更高的冲击能量,即凸轮式锤冲击机构的单次冲击能量比传统的动静端齿式的冲击结构更高。另外,经研究发现,单位时间内的累加打击能量也会影响冲击效果,即单位时间内的累加打击能量如果太低的话,会导致破击力不足,无法破击混凝土等材质较硬的工作面。The foregoing describes the specific structure of the cam type hammer impact mechanism in the present embodiment. Due to the different impact principle, the cam type hammer impact mechanism has higher impact energy than the conventional dynamic and static end tooth type axial impact structure, that is, the cam type hammer The single impact energy of the impact mechanism is higher than that of the conventional dynamic and static end tooth type. In addition, it has been found that the accumulated impact energy per unit time also affects the impact effect, that is, if the accumulated impact energy per unit time is too low, the impact force will be insufficient, and the hard surface of concrete such as concrete cannot be broken. .
影响单位时间内的累加打击能量的参数有:一是曲面引导部上周期段的个数,即爬坡轨道个数,爬坡轨道个数越多,撞锤的冲击次数越多,撞锤每旋转一圈的冲击次数越多。二是撞锤的旋转速度,撞锤转速越快,单位时间内撞锤的旋转圈数越多,即撞锤的冲击次数越多。因此,如果撞锤转速太低的话,会导致单位时间内的累加打击能量过低,会导致无法破击材料。反之,撞锤的转速越高,单位时间内的累加打击能量越大,破击能力越强。此处所说的“撞锤的旋转速度”在其他实施方式中,也可以指“撞锤的相对旋转速度”,即撞锤相对导向件或导向件的旋转速度。比如,在撞锤不旋转仅轴向 移动,而导向件旋转的实施方式中,撞锤的旋转速度就可以理解为撞锤相对导向件的相对旋转速度。The parameters affecting the accumulated striking energy per unit time are as follows: First, the number of periodic segments on the curved guiding part, that is, the number of climbing tracks, the more the number of climbing tracks, the more impacts of the ram, the ram per The more the number of impacts that are rotated one revolution. The second is the rotation speed of the ram. The faster the ram is, the more the number of rotations of the ram per unit time, that is, the more impacts of the ram. Therefore, if the ram speed is too low, the accumulated striking energy per unit time will be too low, which will result in the inability to break the material. On the contrary, the higher the rotational speed of the ram, the greater the accumulated striking energy per unit time, and the stronger the breaking ability. The "rotation speed of the ram" as used herein may also be referred to as "the relative rotational speed of the ram", that is, the rotational speed of the ram relative to the guide or the guide. For example, in an embodiment in which the ram does not rotate only axially, and the guide rotates, the rotational speed of the ram can be understood as the relative rotational speed of the ram relative to the guide.
但是,如果撞锤的转速太高的话,会带来另外一方面的问题。撞锤的转速太高,钢球从爬坡段的最高点落下的时间就会少,就会大大增加钢球撞轨道的机率。另外,分布在一个圆周上的曲面引导部的周期段越多,即爬坡轨道个数越多,那么每个周期段的长度就会越短,因此也会增加钢球撞轨道的机率。因此,钢球是否会撞轨道,需要撞锤的转速与爬坡轨道的个数结合起来看。However, if the rpm of the ram is too high, it will bring about another problem. The speed of the ram is too high, and the time for the steel ball to fall from the highest point of the climbing section will be less, which will greatly increase the probability of the steel ball hitting the track. In addition, the more periodic segments of the curved guides distributed over one circumference, that is, the more the number of hill-climbing tracks, the shorter the length of each periodic segment, and thus the chance of the steel ball hitting the track. Therefore, whether the steel ball will hit the track, the speed of the ram is required to be combined with the number of the climbing track.
参照图23、图31和图32所示,在本实施方式中,刀具主轴30与撞锤200同时由传动轴10旋转驱动,即刀具主轴30与撞锤200的旋转速度相同,因此,钢球撞轨道的机率间接地与刀具主轴30的旋转速度也有关系。另外,刀具主轴30的旋转速度越高,会带动工作头的旋转速度提高,在满足打击能量的情况下,工作头的旋转速度越高,钻孔效率也会越高。反之,刀具主轴30的旋转速度越低,会使工作头的旋转速度降低,进而使排屑能力差,钻孔阻力大,破击能力差,进而会出现打不动的现象。Referring to FIGS. 23, 31, and 32, in the present embodiment, the tool spindle 30 and the hammer 200 are simultaneously rotationally driven by the drive shaft 10, that is, the rotational speed of the tool spindle 30 and the hammer 200 are the same, and therefore, the steel ball The probability of hitting the track is also indirectly related to the rotational speed of the tool spindle 30. Further, the higher the rotational speed of the tool spindle 30, the higher the rotational speed of the working head is, and the higher the rotational speed of the working head is, the higher the drilling efficiency is when the striking energy is satisfied. On the contrary, the lower the rotation speed of the tool spindle 30 is, the lower the rotation speed of the working head is, and the chip removal ability is poor, the drilling resistance is large, the breaking ability is poor, and the phenomenon of inaction may occur.
在其他刀具主轴与撞锤的旋转速度相同的实施方式中,也可以是刀具主轴直接驱动撞锤旋转,即传动轴驱动刀具主轴旋转,刀具主轴驱动撞锤旋转。相对于该实施方式,传动轴同时驱动刀具主轴与撞锤旋转的技术方案能够节省轴向尺寸,即获得轴向上更加紧凑的动力工具。In the embodiment in which the rotation speeds of the other tool spindles and the ram are the same, the tool spindle directly drives the ram rotation, that is, the drive shaft drives the tool spindle to rotate, and the tool spindle drives the ram to rotate. With respect to this embodiment, the technical solution that the drive shaft simultaneously drives the tool spindle and the ram rotation can save the axial dimension, that is, obtain a more compact power tool in the axial direction.
关于钢球撞轨道的影响因素,下面结合图33进行详细描述。图33是本发明其中一实施例中曲面引导部233的展开示意图,图11是发明其中一实施例中导向件的示意图。The influencing factors of the steel ball collision track are described in detail below with reference to FIG. Figure 33 is a developed perspective view of a curved surface guiding portion 233 in one embodiment of the present invention, and Figure 11 is a schematic view of a guiding member in one embodiment of the invention.
图11中曲面引导部233以360°地分布在导向件210的内圆周面上,在其他实施方式中,曲面引导部也可以360°地围绕撞锤的外圆周面分布。图33中曲面引导部233沿圆周方向进行展开的示意图。由图所示,曲面引导部233包括三个均匀分布,完全相同且首尾相接的周期段,也可叫爬坡轨道,这三个周期段或叫爬坡轨道分别为:A-B-C-D,A1-B1-C1-D1,A2-B2-C2-D2,其中,第一个周期段的终止点D与第二个周期段的起始点A1相接,第二个周期段的终止点D1与第三个周期段的起始点A2相接,第三个周期段,也就是最后一个周期段的终止点D2与第一个周期段的起始点A相接。此处,“均匀 分布”指的是三个周期段中每个周期段在圆周方向分布的角度相同,“完全相同”指的是三个周期段中每个周期段包括完全相同的区域段,且各个区域段的角度,高度,长度等都完全相同。本实施方式中,每个周期段均包括水平段233c,爬坡段233a,跌落段233b,且每个水平段的长度相同,每个爬坡段的爬坡高度和爬坡角度相同,每个跌落段的高度以及角度相同。在本发明的其他实施方式中,也可以不设置水平段,只要第一周期段跌落段的终点与下一周期段的起点断开即可,这样也会起到延长钢球在第一周期段的跌落段范围上的飞行距离。The curved surface guide portion 233 is distributed 360 degrees on the inner circumferential surface of the guide member 210 in Fig. 11, and in other embodiments, the curved surface guide portion may be distributed around the outer circumferential surface of the ram 360°. Fig. 33 is a schematic view showing the curved surface guiding portion 233 being developed in the circumferential direction. As shown in the figure, the curved surface guiding portion 233 includes three uniformly distributed, completely identical and end-to-end period segments, which may also be called hill-climbing tracks. These three periodic segments or hill-climbing tracks are respectively: ABCD, A1-B1 -C1-D1, A2-B2-C2-D2, wherein the end point D of the first period is connected to the starting point A1 of the second period, and the ending point D1 and the third of the second period are The starting point A2 of the period is connected, and the third period, that is, the ending point D2 of the last period is connected to the starting point A of the first period. Here, "uniform distribution" means that each of the three periodic segments is distributed at the same angle in the circumferential direction, and "identical" means that each of the three periodic segments includes exactly the same region segment. And the angle, height, length, etc. of each zone are exactly the same. In this embodiment, each period segment includes a horizontal section 233c, a climbing section 233a, a falling section 233b, and the length of each horizontal section is the same, and the climbing height and the climbing angle of each climbing section are the same, each The height and angle of the drop segment are the same. In other embodiments of the present invention, the horizontal segment may not be provided as long as the end point of the first periodic segment falling segment is disconnected from the starting point of the next periodic segment, which also serves to extend the steel ball in the first periodic segment. The flight distance over the range of the drop segment.
参照图33所示,转换件232,也就是本实施方式中的钢球,在冲击运行模式中,钢球在第一周期段的爬坡段B-C的终止点C,也就是最高点时,撞锤200会继续旋转,部分地收容在撞锤200外圆周面上的嵌入槽202的钢球会与撞锤200一起以相同的速度围绕撞锤200的轴线进行旋转。在爬坡轨道高度一定的情况下,撞锤200与钢球的转速越大,钢球撞到下一个周期段的爬坡段B1-C1的机率就越大;爬坡轨道个数越多,钢球撞到下一个周期段的爬坡段B1-C1的机率也越大。另外一方面,撞锤200的转速越高,撞锤200发生堵转的概率也就越大,因为,电机功率一定的情况下,撞锤的旋转速度越高,对应的输出扭矩就越低,当输出扭矩小于爬坡过程中所需要的扭力时,就会发生堵转现象。Referring to FIG. 33, the conversion member 232, that is, the steel ball in the present embodiment, in the impact operation mode, the steel ball is hit at the end point C of the climbing section BC of the first period, that is, the highest point. The hammer 200 continues to rotate, and the steel ball partially embedded in the groove 202 on the outer circumferential surface of the ram 200 rotates around the axis of the ram 200 at the same speed as the ram 200. In the case where the height of the climbing track is constant, the greater the rotational speed of the ram 200 and the steel ball, the greater the probability that the steel ball will hit the climbing section B1-C1 of the next period; the more the number of climbing tracks, The probability that the steel ball hits the climbing section B1-C1 of the next cycle segment is also greater. On the other hand, the higher the rotational speed of the ram 200, the greater the probability that the ram 200 will be blocked, because the higher the rotational speed of the ram, the lower the corresponding output torque. When the output torque is less than the torque required during the climbing process, the stall phenomenon occurs.
在撞锤200的旋转速度与爬坡轨道个数一定的情况下,爬坡轨道的高度越高,钢球撞到下一个周期段的爬坡段的机率就越小,但爬坡轨道的高度越高,撞锤的轴向长度也就越大,因此,机身的长度也就越大。In the case where the rotational speed of the ram 200 and the number of climbing tracks are constant, the higher the height of the climbing track, the smaller the probability that the steel ball hits the climbing section of the next cycle, but the climbing track The higher the height, the greater the axial length of the ram, so the length of the fuselage is greater.
基于以上分析,在本发明中将撞锤相对导向件的相对旋转速度范围设定为一个最优范围1000-2500转每分,而且,本发明中撞锤的冲击频率与撞锤的相对旋转速度的比值为2-4次/转。撞锤的冲击频率是指刀具主轴转动一圈撞锤撞击所述刀具主轴的次数,计量单位为次/分钟,即冲击频率是指刀具主轴转一分钟,撞锤撞击刀具主轴的次数,撞锤的相对旋转速度是指撞锤与导向件之间的相对旋转速度,计量单位为转/分钟,即撞锤的相对旋转速度是指一分钟内撞锤相对导向件的转动圈数。撞锤的冲击频率与撞锤的相对旋转速度的比值为2-4,对应比值的计量单位为次每分钟,即刀具主轴转一圈的过程中,撞锤撞击的次数为2-4。需要说明的是,撞锤的冲击频率是正整数, 撞锤的相对旋转速度也是正整数,但是两者的比值有可能是整数,也有可能不是整数,即有可能是正小数。通过增加曲面引导部上爬坡段个数的技术方案实现的增加撞锤的冲击频率,得到的都是整数倍的增加。但在其他技术方案中,增加的倍数也有可能是非整数。比如在有的实施方式中,可以在传动机构与锤冲击机构之间增加一个增速机构,该增速机构用于对传动机构输出的旋转速度进行增加,以使得传递到锤冲击机构上的旋转速度变大。由于传动机构输出的旋转速度直接传递给刀具主轴,使得刀具主轴的旋转速度与传动机构输出的旋转速度相同,进而会使传递到锤冲击机构的旋转速度大于刀具主轴的旋转速度。至于增加的倍数是多少,取决于该增速机构的设置。优选的该增速机构可以是行星齿轮增速机构,该行星齿轮增速机构的传动比,即输出端转速与输入端转速的比值,即为增速的倍数。由于传动比有的是小数,因此,采用该技术方案增加的倍数有可能为小数。Based on the above analysis, in the present invention, the relative rotational speed range of the ram relative to the guide member is set to an optimal range of 1000-2500 rpm, and the impact frequency of the ram and the relative rotational speed of the ram in the present invention. The ratio is 2-4 times/rev. The impact frequency of the ram refers to the number of times the tool spindle rotates one lap and hits the tool spindle. The unit of measurement is times/minute, that is, the impact frequency refers to the number of times the tool spindle rotates for one minute, the number of times the hammer hits the tool spindle, and the hammer The relative rotational speed refers to the relative rotational speed between the ram and the guide, and the unit of measurement is revolutions per minute, that is, the relative rotational speed of the ram refers to the number of revolutions of the ram relative to the guide within one minute. The ratio of the impact frequency of the ram to the relative rotational speed of the ram is 2-4, and the unit of measurement of the corresponding ratio is sub-per minute, that is, the number of collisions of the ram during the one-turn of the tool spindle is 2-4. It should be noted that the impact frequency of the ram is a positive integer, and the relative rotational speed of the ram is also a positive integer, but the ratio of the two may be an integer or may not be an integer, that is, it may be a positive fraction. By increasing the impact frequency of the ram by the technical solution of increasing the number of climbing sections on the curved guiding portion, an integer multiple is obtained. However, in other technical solutions, the added multiple may also be a non-integer. For example, in some embodiments, a speed increasing mechanism may be added between the transmission mechanism and the hammer impact mechanism for increasing the rotational speed of the output of the transmission mechanism to cause rotation to be transmitted to the hammer impact mechanism. The speed is getting bigger. Since the rotational speed of the output of the transmission mechanism is directly transmitted to the tool spindle, the rotational speed of the tool spindle is the same as the rotational speed of the output of the transmission mechanism, and the rotational speed transmitted to the hammer impact mechanism is greater than the rotational speed of the tool spindle. As for the multiple of the increase, it depends on the setting of the speed increasing mechanism. Preferably, the speed increasing mechanism may be a planetary gear speed increasing mechanism, and the gear ratio of the planetary gear speed increasing mechanism, that is, the ratio of the output end speed to the input end speed, is a multiple of the speed increasing. Since the gear ratio is small, the multiples added by this technical solution may be decimals.
在其他实施方式中,也可以把行星齿轮增速机构,换成其他形式的增速机构,只要该增速机构输出端的旋转速度大于输入端的旋转速度即可。In other embodiments, the planetary gear speed increasing mechanism may be replaced with another type of speed increasing mechanism, as long as the rotational speed of the output end of the speed increasing mechanism is greater than the rotational speed of the input end.
在其他实施方式中,也可以把不同类型的增速机构进行叠加实施,比如,可以把行星齿轮增速机构的技术方案与增加曲面引导部上爬坡段个数的技术方案进行叠加使用,得到的增速倍数为增速机构的传动比与爬坡段个数的乘积。比如,在其他实施方式中,撞锤旋转,设置在撞锤外侧的导向件不转,导向内圆周面上设有曲面引导部,曲面引导部上爬坡段的个数设置为2个,传动轴驱动刀具主轴旋转。另外,在传动轴与撞锤之间设置行星齿轮增速机构,传动轴驱动行星齿轮增速机构的输入端旋转,行星齿轮增速机构的输出端驱动撞锤旋转,且传动轴的旋转速度与行星齿轮增速机构的输入端的转速相同,行星齿轮增速机构的输出端的旋转速度与撞锤的转速相同,行星齿轮增速机构的传动比为1.6。那么在该实施方式中,刀具主轴转动一圈,撞锤撞击刀具主轴的次数为3.2次,也就是说,本实施方式中,撞锤的冲击频率与撞锤相对导向件的相对旋转速度的比值为3.2,撞锤的冲击频率的计量单位,撞锤相对导向件的相对旋转速度的计量单位,两者比值的计量单位,均参考上述内容。In other embodiments, different types of speed increasing mechanisms may be superimposed, for example, the technical solution of the planetary gear speed increasing mechanism and the technical solution for increasing the number of climbing sections on the curved guiding portion may be superimposed and used. The speed increase multiple is the product of the gear ratio of the speed increasing mechanism and the number of climbing sections. For example, in other embodiments, the ram is rotated, the guide member disposed outside the ram does not rotate, and the curved inner guiding surface is provided with a curved guiding portion, and the number of climbing portions on the curved guiding portion is set to two, and the transmission is set. The axis drives the tool spindle to rotate. In addition, a planetary gear speed increasing mechanism is arranged between the transmission shaft and the ram, the input end of the transmission shaft driving planetary gear speed increasing mechanism is rotated, the output end of the planetary gear speed increasing mechanism drives the ram to rotate, and the rotation speed of the transmission shaft is The rotational speed of the input end of the planetary gear speed increasing mechanism is the same, the rotational speed of the output end of the planetary gear increasing mechanism is the same as the rotational speed of the ram, and the transmission ratio of the planetary gear increasing mechanism is 1.6. Then in this embodiment, the tool spindle rotates once, and the number of times the hammer hits the tool spindle is 3.2 times, that is, in this embodiment, the ratio of the impact frequency of the hammer to the relative rotational speed of the ram relative to the guide member It is 3.2, the unit of measurement of the impact frequency of the ram, the unit of measurement of the relative rotational speed of the ram relative to the guide, and the unit of measurement of the ratio, refer to the above.
本发明所说的撞锤的相对旋转速度指的是撞锤与导向件之间的相对旋转速度。本发明所说的旋转速度相同仅表示旋转速度的数值相同。The relative rotational speed of the ram referred to in the present invention refers to the relative rotational speed between the ram and the guide. The same rotation speed as used in the present invention means that the values of the rotation speed are the same.
上述撞锤200相对导向件210的相对旋转速度的最优范围为1000-2500转/分钟,该范围有一个最大值和最小值,最大值选取的理由在于钢球是否撞轨道或者发生堵转的现象。在最大值2500转每分选取的过程中,进行了大量的实验,且称之为实验A,在该实验开始之前,首先将爬坡轨道个数设定为3个,爬坡轨道的高度设定为9mm,在这个基础上,对撞锤200的旋转速度进行大量的选择性实验。在实验过程中,当撞锤200的旋转速度在小于等于2300转每分时,均没有出现钢球撞轨道和堵转现象,但是当撞锤200的旋转速度等于2600转每分钟时,出现了电机堵转的现象。为了克服钢球的落点位置不当而导致的钢球撞轨道现象,在原实验条件的基础上,将撞锤200的转速设定为2500转每分,这时没有出现钢球撞轨道以及撞锤堵转的现象。The optimal range of the relative rotational speed of the ram 200 relative to the guide member 210 is 1000-2500 rpm, and the range has a maximum value and a minimum value. The reason for the maximum value selection is whether the steel ball hits the track or is blocked. phenomenon. In the process of selecting the maximum value of 2,500 rpm, a large number of experiments were carried out, and it was called experiment A. Before the start of the experiment, the number of climbing tracks was first set to three, and the height of the climbing track was set. Set to 9 mm, on this basis, a large number of selective experiments were performed on the rotational speed of the ram 200. During the experiment, when the rotational speed of the ram 200 is less than or equal to 2300 rpm, no steel ball hits the track and the stall phenomenon occurs, but when the rotational speed of the ram 200 is equal to 2600 rpm, it appears. The phenomenon of motor stalling. In order to overcome the phenomenon of steel ball collision orbit caused by improper position of the falling point of the steel ball, based on the original experimental conditions, the rotational speed of the ram 200 is set to 2500 rpm, at which time there is no steel ball collision track and ram. Stalled phenomenon.
关于撞锤200旋转速度最小值1000转每分的选取理由在于单位时间内的累加能量是否足够,且在本实施方式中,刀具主轴30与撞锤200都是由传动轴10旋转驱动,且旋转速度相同,因此,撞锤200的最小速度的选取也考虑了刀具主轴30转速太小的影响。刀具主轴30的旋转速度太小一方面会带来钻头排屑能力差,钻孔阻力大,进而带来钻孔效率低,另一方面,刀具主轴30的旋转速度太小,会影响冲击模式下钻头的旋转速度,即影响钻孔效率,也会影响在钻和螺丝批模式下的钻孔效率,进而影响操作体验。The reason why the turret 200 rotational speed minimum value 1000 rpm is selected is whether the accumulated energy per unit time is sufficient, and in the present embodiment, both the tool spindle 30 and the ram 200 are rotationally driven by the propeller shaft 10, and are rotated. The speed is the same, therefore, the selection of the minimum speed of the ram 200 also takes into account the effect that the rotational speed of the tool spindle 30 is too small. If the rotation speed of the tool spindle 30 is too small, the drill chip has poor chip removal capability, and the drilling resistance is large, which leads to low drilling efficiency. On the other hand, the rotation speed of the tool spindle 30 is too small, which will affect the impact mode. The rotational speed of the drill bit, which affects the drilling efficiency, also affects the drilling efficiency in the drilling and screwdriver mode, which in turn affects the operating experience.
在实验A的过程中,对爬坡轨道个数的选取先是三个,后来调整为两个,这个数值的选取与调整是有依据的,该依据在于另一个实验,且称之为实验B。In the process of Experiment A, the selection of the number of climbing tracks is three first, and then adjusted to two. The selection and adjustment of this value is based on another experiment, which is called Experiment B.
在实验B,开始之前,先设定刀具主轴30的旋转速度,该速度的选定依据于现有技术中具有轴向冲击钻功能的多功能钻上的刀具主轴转速,选择一个较优的转速1800转每分,判断是否较优的其中一个依据可以是:在所依据的转速范围内,选择中等偏上的转速数值。关于爬坡轨道高度,选取10mm的爬坡高度进行了实验。在此基础上,将爬坡轨道个数分别设定为两个、三个、四个,也就是说,当爬坡轨道个数为两个时,撞锤200每旋转一周,冲击刀具主轴30两次;当爬坡轨道个数为三个时,撞锤200每旋转一周,冲击刀具主轴30三次;当爬坡轨道个数为四个时,撞锤200每旋转一周,冲击刀具主轴30四次。然后用相同规格的工作头,即钻头,对相同材料的混凝土工作面进行相同深度钻孔实验,并记录对应的钻孔完成时间,单位是秒(S)。 传统被动冲击式电钻也参与了比较,此处的传统被动冲击指的是靠动静端齿的啮合实现轴向冲击的冲击结构。In Experiment B, before starting, the rotational speed of the tool spindle 30 is set. The speed is selected according to the tool spindle speed on the multi-function drill with the axial impact drill function in the prior art, and a preferred speed is selected. For 1800 rpm, one of the criteria for judging whether it is better or not can be: select the speed value of the medium upper limit within the speed range under which it is based. Regarding the height of the climbing track, an experiment was carried out by selecting a climbing height of 10 mm. On this basis, the number of the climbing rails is set to two, three, and four respectively, that is, when the number of the climbing rails is two, the hammer 200 rotates once a week, and the tool spindle 30 is impacted. Twice; when the number of climbing rails is three, the hammer 200 strikes the tool spindle 30 three times per revolution; when the number of climbing rails is four, the hammer 200 rotates once a week, impacting the tool spindle 30 Times. Then use the same specification of the working head, that is, the drill bit, to perform the same depth drilling experiment on the concrete working face of the same material, and record the corresponding drilling completion time in seconds (S). Conventional passive impact drills are also involved in the comparison. The traditional passive impact here refers to the impact structure of the axial impact by the engagement of the static and static teeth.
传统的动静端齿式冲击结构的电钻也参与了其中的比较。The traditional electric and static end-tooth impact structure of the electric drill is also involved in the comparison.
此次实验给出了四件样品,分别为“样品1”、“样品2”、“样品3”、“样品4”,其中,“样品1”表示凸轮式主动冲击钻中,爬坡段的个数为两个;“样品2”表示凸轮式主动冲击钻中,爬坡段的个数为三个;“样品3”表示凸轮式主动冲击钻中,爬坡段的个数为四个;“样品4”表示冲击钻采用的是传统被动冲击结构,即动静端齿式的被动冲击结构。另外,本次实验采用平均值法,即每个样品分别进行一组实验,每组实验分别重复地操作六次,重复地进行六次打孔作业,并分别记录每一次的作业时间,取平均值,就得到每个样品对应的每组实验的平均钻孔时间值。In this experiment, four samples were given, namely “Sample 1”, “Sample 2”, “Sample 3”, and “Sample 4”. Among them, “Sample 1” represents the cam-type active impact drill, and the climbing section The number is two; "sample 2" means that the cam type active impact drill has three climbing sections; "sample 3" represents the cam type active impact drill, and the number of climbing sections is four; "Sample 4" indicates that the impact drill uses a conventional passive impact structure, that is, a passive impact structure of a static and static end tooth type. In addition, this experiment uses the average method, that is, each sample is subjected to a group of experiments, each group of experiments is repeatedly operated six times, and six times of punching operations are repeated, and each time of operation is recorded, and the average is taken. The value gives the average drilling time value for each set of experiments for each sample.
当爬坡轨道高度为9mm时,实验过程中的具体实验数据如下图表1所示,对应输出的实验结果如下柱状图,表2所示。When the height of the climbing track is 9mm, the specific experimental data during the experiment is shown in Figure 1 below, and the experimental results of the corresponding output are as shown in the column chart, Table 2.
图表1中,“曲面引导部包括两个爬坡段”、“曲面引导部包括三个爬坡段”、“曲面引导部包括四个爬坡段”分别指冲击钻中主动冲击结构中爬坡轨道的个数分别设定为两个、三个、四个的情况。“传动被动冲击”指的是冲击钻中的冲击结构采用的是动静端齿式的冲击结构。In Figure 1, "the curved surface guide includes two climbing sections", "the curved guiding portion includes three climbing sections", and the "surface guiding portion includes four climbing sections" respectively refers to the climbing in the active impact structure in the impact drill The number of tracks is set to two, three, or four, respectively. "Drive passive impact" refers to the impact structure in the impact drill using a dynamic and static end-toothed impact structure.
Figure PCTCN2019075127-appb-000001
Figure PCTCN2019075127-appb-000001
图表1Chart 1
根据图表1的实验数值以及平均值信息,可以发现,在相同的工况条件下,用相同的钻头在相同的材料上打相同深度的孔,不同的冲击结构所用的 时间并不相同。其中,用时最少的是5秒,即爬坡轨道个数为三个的主动冲击结构,也就是说,当爬坡轨道设为三个,撞锤每旋转一周进行三次冲击时,所用时间最短,效率最高。用时其次少的是6.33秒,即爬坡轨道个数为四个的主动冲击结构,也就是说,当爬坡轨道个数设为四个,撞锤每旋转一周进行四次冲击时,所用时间次短,效率次高。接下来,用时排名第三的是7.86秒,即爬坡轨道个数为两个的主动冲击结构,也就是说,当爬坡轨道设为两个,撞锤每旋转一周进行两次冲击时,所用时间大于撞锤每旋转一周冲击三次或四次时的情况,排名第三,效率也排第三。用时最长的是8.15秒,也就是传动被动冲结构,也就是说,传动被动冲击结构的用时大于主动冲击结构的用时,即传动被动冲击结构的冲击钻孔效率小于主动冲击结构的冲击钻孔效率。According to the experimental values and the average value information of Fig. 1, it can be found that under the same working conditions, the same drill bit is used to punch the same depth of holes on the same material, and the time required for different impact structures is not the same. Among them, the least time is 5 seconds, that is, the number of climbing rails is three active impact structures, that is, when the climbing track is set to three, and the impact of the hammer is three times per revolution, the time is the shortest. The most efficient. The second time is 6.33 seconds, that is, the active impact structure with four climbing track numbers, that is, when the number of climbing tracks is set to four, and the impact of the hammer for four times per revolution, the time used. The second is short and the efficiency is second highest. Next, the third time in use is 7.86 seconds, that is, the active impact structure with two climbing track numbers, that is, when the climbing track is set to two, and the hammer strikes twice per rotation, The time taken is greater than the impact of the hammer three or four times per revolution, ranking third and efficiency third. The longest time is 8.15 seconds, which is the transmission passive punching structure. That is to say, the transmission passive impact structure takes longer than the active impact structure, that is, the impact drilling efficiency of the passive impact structure is smaller than that of the active impact structure. effectiveness.
上述结论在如下图表2中能够更为直观地表现,图表2是根据图表1中的平均值信息导出的柱状图。The above conclusion can be expressed more intuitively in the following chart 2, which is a histogram derived from the average value information in the chart 1.
Figure PCTCN2019075127-appb-000002
Figure PCTCN2019075127-appb-000002
图表2Chart 2
由图表2所示,可以直观地发现:完成相同工况下的相同任务,主动冲击结构的钻孔时间比传动冲击结构所用的时间要短。而且,在主动冲击结构,爬坡轨道个数设定为三个时,钻孔时间最短,其次是爬坡轨道个数为四个,爬坡轨道个数设定为两个时,钻孔时间最长。As shown in Figure 2, it can be intuitively found that the same task under the same conditions is completed, and the active impact structure has a shorter drilling time than the transmission impact structure. Moreover, in the active impact structure, when the number of climbing rails is set to three, the drilling time is the shortest, followed by the number of climbing rails is four, and the number of climbing rails is set to two, the drilling time longest.
此处,通过对钻孔时间来进行钻孔效率的比较,因为,在相同的工作条件下,完成相同的工作任务,钻孔时间越短,钻孔效率就越高。Here, the drilling efficiency is compared by drilling time, because the same work task is completed under the same working conditions, and the shorter the drilling time, the higher the drilling efficiency.
后来又把爬坡高速换成8mm和9mm,在相同的实验条件下又进行了两组 实验,得到的实验结果与爬坡高度为10mm时的实验结果相同:主动冲击结构钻孔所花时间均小于传动被动冲击冲击结构所花时间。而且,在主动冲击结构中,爬坡轨道个数为三个时,所用时间最短,爬坡轨道个数为四个时,所用时间次之,爬坡轨道个数为两个时,所用时间最长。Later, the high-speed climbing was changed to 8mm and 9mm, and two sets of experiments were carried out under the same experimental conditions. The experimental results were the same as those of the climbing height of 10 mm: the time spent on the active impact structure drilling Less time than the passive impact impact structure of the transmission. Moreover, in the active impact structure, when the number of climbing rails is three, the time used is the shortest, the number of climbing rails is four, the time used is second, and the number of climbing rails is two, the most time is used. long.
因此,当撞锤的旋转速度为(1000-2500)转每分,且爬坡轨道个数为(2-4)个时,钻孔效率会最高。Therefore, when the rotational speed of the ram is (1000-2500) revolutions per minute and the number of climbing rails is (2-4), the drilling efficiency will be the highest.
关于爬坡轨道的高度,本发明也给出了一个最优范围(4-15)mm,并进行了实验C,来验证这个数值范围。Regarding the height of the hill-climbing track, the present invention also gives an optimum range (4-15) mm, and experiment C is performed to verify this numerical range.
当撞锤和刀具主轴的旋转速度,以及爬坡轨道个数满足一个最优范围后,爬坡轨道的高度会影响冲击能量的大小以及机身的轴向长度。换句话说,在刀具主轴与撞锤一定,爬坡轨道个数一定的情况下,爬坡轨道的高度越高,则弹簧压缩量越大,则储蓄的能量越大,则撞锤获得的打击能量也越大。但是,爬坡轨道的高度太高的话,撞锤的轴向长度就越长,无疑增大了整机的长度。When the rotational speed of the ram and the tool spindle and the number of climbing rails satisfy an optimal range, the height of the climbing rail affects the magnitude of the impact energy and the axial length of the fuselage. In other words, in the case where the tool spindle and the ram are fixed and the number of the climbing track is constant, the higher the height of the climbing track, the larger the amount of spring compression, the greater the energy saved, and the ram is obtained. The hit energy is also greater. However, if the height of the climbing track is too high, the axial length of the ram is longer, which undoubtedly increases the length of the whole machine.
在实验C开始之前,先设定实验条件:根据上述转速范围设定撞锤的旋转速度为1800转每分,爬坡轨道个数设定为三个。在这个基础上得到爬坡轨道高度与冲击撞锤的冲击能量之间对应关系数据图如下表3。此处的“冲击能量”指的是撞锤单次撞击时产生的能量,而不是撞锤旋转一周时累加的撞击能量。Before the start of experiment C, the experimental conditions were first set: the rotational speed of the ram was set to 1800 rpm according to the above-mentioned rotational speed range, and the number of climbing tracks was set to three. On the basis of this, the data of the correspondence between the height of the climbing track and the impact energy of the impact ram is shown in Table 3 below. The "impact energy" here refers to the energy generated by a single impact of the hammer, rather than the accumulated impact energy when the hammer is rotated one revolution.
Figure PCTCN2019075127-appb-000003
Figure PCTCN2019075127-appb-000003
图表3Chart 3
根据上图表3数据可发现,当爬坡轨道高度小于4mm时,冲击能量将小于0.1J,由于主动冲击钻的钻孔对象包括混凝土,该硬度材料的工作面对冲 击能量具有一定的要求,冲击能量过低无法破击该硬度材料的工作面,或者勉强能够实现破击的话,也无法在正常的钻孔效率内进行作业。因此,当轨道高度小于4mm时,就被认为无法满足一定破击能量的需求。According to the data in Figure 3, it can be found that when the height of the climbing track is less than 4mm, the impact energy will be less than 0.1J. Since the drilling target of the active impact drill includes concrete, the work of the hardness material has certain requirements for the impact energy, and the impact If the energy is too low to break the working surface of the hardness material, or if it is barely capable of breaking, it is impossible to work within the normal drilling efficiency. Therefore, when the track height is less than 4 mm, it is considered that the demand for a certain breaking energy cannot be satisfied.
当爬坡轨道高度为15mm时,冲击能量为0.9J,该能量大小应该能够满足冲击钻所适应的普遍的高硬度材料的工作面。爬坡高度大于15mm时,撞锤锁获得的冲击能量已经能够满足,甚至是过剩满足,而且爬坡高度大于15mm时,还会增加整机的轴向长度,因此,高度大于15mm不是优选的范围。When the height of the climbing track is 15mm, the impact energy is 0.9J, which should be able to meet the working surface of the universal high hardness material to which the impact drill is adapted. When the climbing height is greater than 15mm, the impact energy obtained by the hammer lock can be satisfied, even if the excess is satisfied, and the climbing shaft height is greater than 15mm, the axial length of the whole machine is also increased. Therefore, the height greater than 15mm is not the preferred range. .
另外,关于爬坡段有一个爬坡角度,即爬坡段的爬坡面相对于水平面之间倾角,水平面指的是垂直于撞锤轴线或者刀具主轴轴线的那个面。在本发明中,基于前文的技术方案,结合爬坡段的爬坡角度范围会使本发明具有更好的效果。关于爬坡角度,如果爬坡角度太小,由于撞锤或导向件的圆周面的圆周长度有限,会限制周期段的设置个数,即爬坡段的个数也会被限制。如果爬坡角度太大,撞锤在爬坡过程中发生堵转的概率就会变大。基于以上考虑,本发明中爬坡角度设置在5-25度的范围内,使得曲面引导部上的爬坡段个数既不会被限制,撞锤也不容易发生爬坡爬不上去而引起的堵转现象。In addition, there is a climbing angle with respect to the climbing section, that is, the inclination of the climbing surface of the climbing section with respect to the horizontal plane, and the horizontal plane refers to the surface perpendicular to the ram axis or the tool spindle axis. In the present invention, based on the foregoing technical solution, combining the climbing angle range of the climbing section makes the present invention have a better effect. Regarding the climbing angle, if the climbing angle is too small, the circumferential length of the ram or the circumferential surface of the guiding member is limited, and the number of the periodic segments is limited, that is, the number of the climbing segments is also limited. If the climbing angle is too large, the probability that the ram will block during the climbing process will become larger. Based on the above considerations, in the present invention, the climbing angle is set in the range of 5-25 degrees, so that the number of climbing sections on the curved guiding portion is neither restricted, and the ram is not prone to climb and climb. Stalling phenomenon.
另外,在本发明中,为了包括撞锤不发生堵转,马达供给的功率也需要在一定范围内,该功率范围至少是180-300W。Further, in the present invention, in order to include that the ram does not block, the power supplied by the motor also needs to be within a certain range, and the power range is at least 180-300 W.
另外,在本发明中,马达轴的转速为18000-26000转/分钟,为了能够获得上述撞锤或刀具主轴的1000-2500转/分钟的转速范围,需要的行星齿轮传动机构的减速比处于7.2-26的范围。In addition, in the present invention, the rotational speed of the motor shaft is 18000-26000 rpm, and in order to obtain the rotational speed range of 1000-2500 rpm of the ram or the tool spindle, the required reduction ratio of the planetary gear transmission is 7.2. The range of -26.
另外,针对本发明中曲面引导部包括的爬坡段和跌落段需要说明一下,爬坡段通过与转换件也就是钢球的接触进而能够带动撞锤进行沿轴线方向的运动,也就是爬坡。对于跌落段,在本发明中,跌落段是形成有一个跌落空间,用于使撞锤在该空间内掉落。作为转换件的钢球经过跌落段的理解应为:钢球处于由跌落段形成的跌落空间内,在其他实施方式中,也可以理解为钢球处于跌落段的曲面引导部的面上。In addition, for the climbing section and the falling section included in the curved surface guiding portion of the present invention, it is necessary to explain that the climbing section can drive the ram to move in the axial direction through contact with the conversion member, that is, the steel ball, that is, climbing the slope. . For the drop section, in the present invention, the drop section is formed with a drop space for dropping the ram in the space. The steel ball as the conversion member should be understood by the drop section as follows: the steel ball is in the falling space formed by the falling section, and in other embodiments, it can also be understood that the steel ball is on the surface of the curved guiding portion of the falling section.
在其他实施方式中,跌落段也是可以起作用的,比如,如果将跌落段倾斜设置,并沿导向件的圆周方向朝远离爬坡段方向延伸,具体可参照图33中跌落段的图示。该技术方案中钢球可以沿跌落段C-D、C1-D1、C2-D2缓缓滑下,效果是以使得钢球处于爬坡段最高点,马达突然停机时,钢球可以沿 着跌落段的坡缓缓滑下,避免了钢球直接撞击到刀具主轴,因为停机状态下,撞锤撞击刀具主轴会产生一种不好的操作体验。In other embodiments, the drop segment is also operable. For example, if the drop segment is disposed obliquely and extends away from the climbing segment in the circumferential direction of the guide, reference may be made to the illustration of the drop segment in FIG. In this technical solution, the steel ball can be slowly slid down along the drop segments CD, C1-D1, C2-D2. The effect is to make the steel ball at the highest point of the climbing section. When the motor suddenly stops, the steel ball can follow the falling section. The slope slowly slides down, avoiding the steel ball directly hitting the tool spindle, because the hammer hits the tool spindle during the stop state, which will produce a bad operating experience.
另外,在其他实施方式中,本发明中的锤冲击机构也可以与非电钻类的工具配合使用,只要该工具需要该锤冲击机构的功能,如电锤等,在此不再一一列举。In addition, in other embodiments, the hammer impact mechanism of the present invention may also be used in combination with a non-electric drill type tool, as long as the tool requires the function of the hammer impact mechanism, such as an electric hammer, etc., and will not be enumerated here.
另外,在其他实施方式中,本发明中的锤冲击机构也可以作为一个附件与电钻的主机身可拆卸地安装,当需要主动冲击功能时就安装该附件,当不需要主动冲击功能时,就将该附件更换成其他需要的功能附件即可。具有该锤冲击机构的附件使用更加方便,同时也可以使工具具有多样化的功能。In addition, in other embodiments, the hammer impact mechanism of the present invention can also be detachably mounted as an accessory and the main body of the electric drill. When the active impact function is required, the attachment is installed, and when the active impact function is not required, Replace the accessory with another functional accessory you need. The attachment with the hammer impact mechanism is more convenient to use, and also allows the tool to have a variety of functions.
参见图37所示,在图示的实施方式中,附件730能够与工具主体740可拆卸地连接。其中,附件730包括锤冲击机构20,以及刀具主轴30,刀具主轴30能够承接来自锤冲击机构20的间歇地往复的轴向冲击,具体地,刀具主轴能够承接来自撞锤200的轴向往复冲击。Referring to FIG. 37, in the illustrated embodiment, the attachment 730 can be detachably coupled to the tool body 740. Wherein, the attachment 730 includes a hammer impact mechanism 20, and a tool spindle 30 capable of receiving intermittent reciprocating axial impact from the hammer impact mechanism 20, in particular, the tool spindle can receive an axial reciprocating impact from the ram 200 .
附件730还包括用于收容锤冲击机构20的附件壳体731,工具主体740包括主体壳体741,主体壳体741能够收容工具主体740内的马达以及减速机构等,附件壳体731与主体壳体741能够可拆卸地连接,具体的连接方式可以是通过螺钉紧固;也可以通过卡接方式进行轴向连接,通过形状配合的方式进行周向连接。The accessory 730 further includes an accessory housing 731 for accommodating the hammer impact mechanism 20. The tool body 740 includes a main body housing 741 capable of accommodating a motor in the tool body 740 and a speed reduction mechanism, etc., the accessory housing 731 and the main body housing The body 741 can be detachably connected, and the specific connection manner can be tightened by screws; the axial connection can also be made by a snap-fit manner, and the circumferential connection is performed by a form fit.
在本实施方式中,附件730还包括一个连接轴733,连接轴733与刀具主轴30不可相对旋转地连接,以能够驱动刀具主轴30的旋转,连接轴733还能够与撞锤200不可相对旋转地连接,以驱动撞锤200相对导向件210转动,进而实现爬坡运动压缩蓄能机构231,进而使蓄能机构231带动撞锤200撞击刀具主轴30。In the present embodiment, the attachment 730 further includes a connecting shaft 733 that is coupled to the tool spindle 30 in a rotationally fixed manner to enable rotation of the tool spindle 30, and the connecting shaft 733 is also rotatable relative to the hammer 200. The connection is performed to drive the ram 200 to rotate relative to the guide member 210, thereby implementing the hill-climbing movement compression accumulating mechanism 231, thereby causing the accumulator mechanism 231 to drive the ram 200 against the tool spindle 30.
在本实施方式中,工具主体740上还包括旋转输出的输出轴742,在附件730与手持式工具主体安装时,输出轴742与连接轴733旋转地连接,以能够旋转驱动连接轴733的转动,进而驱动刀具主轴30以及撞锤200的转动。此处所说的工具主体740上的输出轴742是与附件730上的刀具主轴30是不一样的两根轴,刀具主轴30是用于承接撞锤200撞击的那根轴,输出轴742是工具主体740上的一根轴,是作为工具主体740上的输出部,该输出轴742可以与其他类型的附件配接,以实现其他对应的功能。In the present embodiment, the tool body 740 further includes an output shaft 742 that is rotatably output. When the accessory 730 is mounted with the hand tool body, the output shaft 742 is rotatably coupled to the connecting shaft 733 to rotatably drive the rotation of the connecting shaft 733. In turn, the rotation of the tool spindle 30 and the hammer 200 is driven. The output shaft 742 on the tool body 740 herein is two shafts different from the tool spindle 30 on the attachment 730. The tool spindle 30 is the one used to receive the impact of the hammer 200, and the output shaft 742 is a tool. A shaft on the body 740 is used as an output on the tool body 740 that can be mated with other types of accessories to perform other corresponding functions.
在本实施方式中,附件730还包括与刀具主轴30可拆卸连接的安装组件732,用于将工作头安装在刀具主轴30上,以使刀具主轴30能够旋转地驱动工作头进行旋转作业。In the present embodiment, the attachment 730 further includes a mounting assembly 732 detachably coupled to the tool spindle 30 for mounting the working head on the tool spindle 30 to enable the tool spindle 30 to rotatably drive the working head for rotation.
其中,安装组件732的具体结构在图37中没有示出,参考图23的实施方式中的结构,安装组件732优选的可以是为夹爪式钻夹头,主要包括能够夹紧或松开工作头的夹爪,用于安装夹爪的芯体,以及能够通过螺旋传动带动夹爪前后移动的螺母套等,在此不再赘述。Wherein, the specific structure of the mounting assembly 732 is not shown in FIG. 37. Referring to the structure in the embodiment of FIG. 23, the mounting assembly 732 may preferably be a jaw-type drill chuck, mainly including capable of clamping or loosening work. The jaws of the head, the core body for mounting the jaws, and the nut sleeve capable of moving the jaws forward and backward by the screw drive, etc., are not described herein again.
在其他实施方式中,安装组件也可以是其他形式的能够安装工作头的安装组件,比如这样的一种安装组件(未示出),包括离合件,能够可选择地使刀具主轴与工作头进行轴向连接,具体地,该离合件可以是钢球,钢球在凹槽中在两个位置间运动,以使刀具主轴与工作头在轴向连接与轴向分离两种模式中切换。安装组件还包括操作件,能够操作钢球从轴向连接位置向轴向分离位置运动。安装组件还包括复位件,该复位件一般是弹簧,弹簧能够提供一种偏压力使钢球从轴向分离位置向轴向连接位置运动。该安装组件中刀具主轴与工作头的旋转连接通过形状配合实现,比如,工作头的尾部可以是外六方柱形,刀具主轴的自由端可以设置成内六方孔。另外,该安装组件也可以参考螺丝批上的批头与对应的刀具主轴安装结构,以及电锤上的锤头与刀具主轴的安装结构,在此,不再赘述。In other embodiments, the mounting assembly can also be other forms of mounting components that can be mounted with a working head, such as a mounting assembly (not shown) that includes a clutch member that can optionally engage the tool spindle with the working head. The axial connection, in particular, the clutch member may be a steel ball that moves between the two positions in the groove to switch the tool spindle and the working head in both the axial connection and the axial separation mode. The mounting assembly also includes an operating member that is operable to move the steel ball from the axially coupled position to the axially separated position. The mounting assembly also includes a reset member, which is generally a spring that provides a biasing force to move the steel ball from the axially disengaged position to the axially coupled position. The rotary connection between the tool spindle and the working head in the mounting assembly is achieved by a form fit. For example, the tail of the working head may be an outer hexagonal cylinder, and the free end of the tool spindle may be set as an inner hexagonal hole. In addition, the mounting assembly can also refer to the batch head on the screwdriver and the corresponding tool spindle mounting structure, and the mounting structure of the hammer head and the tool spindle on the hammer, which will not be described herein.
图37的实施方式中附件包括的锤冲击机构与前文所述的锤冲击机构相同,锤冲击机构20中的撞锤200能够往复地撞击刀具主轴30。在该实施方式中,锤冲击机构20包括撞锤200,导向件210,设置在导向件上的曲面引导部233,设置在撞锤200上的转换件232即钢球,与撞锤200抵接的蓄能机构231。当撞锤200相对导向件210旋转时,曲面引导部233与转换件232即钢球的配接能够实现撞锤200沿第一方向运动,同时蓄能机构231进行储蓄能量。当蓄能机构231完成能量储蓄,即撞锤200爬坡至曲面引导部的爬坡段的最高点时,蓄能机构231会驱动撞锤200沿第二方向运动,进而冲击刀具主轴30。In the embodiment of Fig. 37, the hammer impact mechanism included in the attachment is the same as the hammer impact mechanism described above, and the hammer 200 in the hammer impact mechanism 20 is capable of reciprocally striking the tool spindle 30. In this embodiment, the hammer impact mechanism 20 includes a ram 200, a guide 210, a curved guide portion 233 provided on the guide, and a conversion member 232, which is a steel ball provided on the ram 200, abuts against the ram 200. Energy storage mechanism 231. When the ram 200 rotates relative to the guide 210, the engagement of the curved guide 233 with the conversion member 232, that is, the steel ball, enables the ram 200 to move in the first direction while the energy storage mechanism 231 stores energy. When the energy storage mechanism 231 completes the energy saving, that is, when the ram 200 climbs to the highest point of the climbing section of the curved guide portion, the energy storage mechanism 231 drives the ram 200 to move in the second direction, thereby impacting the tool spindle 30.
另外,在图37所示的实施方式中,具有冲击功能的附件730,包括锤冲击机构20,安装组件732,刀具主轴30,以及驱动刀具主轴30与撞锤200旋转的连接轴733。In addition, in the embodiment shown in FIG. 37, the attachment 730 having an impact function includes a hammer impact mechanism 20, a mounting assembly 732, a tool spindle 30, and a coupling shaft 733 that drives the tool spindle 30 and the hammer 200 to rotate.
在其他实施方式中,附件可以不包括安装组件。In other embodiments, the accessory may not include a mounting component.
在其他实施方式中,附件也可以不包括连接轴,也就是说在该实施方式中,附件包括锤冲击机构和刀具主轴,刀具主轴用于承接撞锤的间歇地往复撞击,刀具主轴与工具主体740的输出轴742旋转地连接,刀具主轴驱动撞锤或者导向件之一旋转,以使撞锤能够进行爬坡,进而在蓄能机构作用下实现冲击,在该实施方式中,刀具主轴也能够旋转驱动工作头的旋转作业。In other embodiments, the accessory may not include the connecting shaft, that is to say, in this embodiment, the accessory includes a hammer impact mechanism and a tool spindle, and the tool spindle is used to intermittently reciprocate the hammer, the tool spindle and the tool body. The output shaft 742 of the 740 is rotatably connected, and the tool spindle drives the ram or one of the guide members to rotate, so that the ram can climb the slope, thereby realizing the impact under the action of the energy storage mechanism. In this embodiment, the tool spindle can also Rotate the rotating work of the working head.
在本发明中,“不可相对旋转地连接”可以理解为一个元件能够带动另一元件旋转,且两者的旋转速度相同。In the present invention, "non-rotatably connected" can be understood to mean that one element can drive another element to rotate, and the rotational speed of both is the same.
因此,在采用凸轮式主动冲击结构中,撞锤会在凸轮轨道也就是曲面引导部的作用下沿轴线爬坡运动,进而在蓄能机构的驱动下实现对刀具主轴的打击。在不同的实施方式中,凸轮轨道也就是曲面引导部设置的位置也可以不同,既可以设置在撞锤上,也可以设置在导向件上;导向件与撞锤之间的位置关系设定也可以不同,导向件可以在撞锤的外圆周侧,也可以在撞锤的内圆周侧;而且撞锤与导向件之间既可以是撞锤既旋转又轴向移动,导向件固定,也可以是撞锤不旋转仅轴向移动,导向件旋转。因此,撞锤与导向件以及凸轮轨道的设置方式并不局限于本实施例,也可以相互之间进行结构组合,只要能够实现撞锤的轴向移动即可。这样轴向移动的撞锤才能够为蓄能机构提供能量存储的机会,进而为撞击刀具主轴做准备。在撞锤仅轴向移动,不进行旋转的实施方式中,“相对旋转速度”应当理解为撞锤相对于导向件旋转的相对旋转速度。Therefore, in the cam type active impact structure, the ram is ramped along the axis under the action of the cam track, that is, the curved guide portion, thereby implementing the impact on the tool spindle by the energy storage mechanism. In different embodiments, the cam track, that is, the position where the curved guide portion is disposed may also be different, and may be disposed on the ram or on the guide member; the positional relationship between the guide member and the ram is also set. Differently, the guiding member may be on the outer circumferential side of the ram or on the inner circumferential side of the ram; and the ram and the guiding member may be both the rotating and the axial movement of the ram, the guiding member is fixed, or It is the ram that does not rotate and only moves axially, and the guide rotates. Therefore, the manner in which the ram and the guide member and the cam track are disposed is not limited to this embodiment, and structural combination may be performed with each other as long as the axial movement of the ram can be realized. Such an axially moving ram can provide an energy storage opportunity for the energy storage mechanism to prepare for impacting the tool spindle. In the embodiment in which the ram only moves axially and does not rotate, the "relative rotational speed" is understood to be the relative rotational speed at which the ram rotates relative to the guide.
在本实施方式中,撞锤的转速会影响单位时间内累加的打击能量的大小,以及钢球撞轨道的机率,因此,对撞锤的转速以及撞锤在旋转一周爬坡的次数,即爬坡轨道的个数进行了一个优化组合设定,以在不堵转的情况下获得一个相对较高的单位时间能量输出值。该优化组合的数值范围设定同样满足其他实施方式,只要该实施方式的主动冲击结构中包括撞锤,凸轮轨道,且凸轮轨道中爬坡轨道的个数会影响撞锤旋转一圈产生的轴向撞击的次数。当然,同样也适用于撞锤仅轴向移动,不旋转的实施例,例如,在该实施方式中,撞锤不旋转仅轴向移动,凸轮导向件设置在撞锤的内部,凸轮轨道设置在凸轮导向件的外圆周面上,凸轮导向件的旋转会带来凸轮轨道的旋转,进而驱动撞锤进行轴向移动。在该实施方式中,套用本发明的优化组合来说, 就是撞锤相对导向件旋转的相对旋转速度范围为1000-2500转每分,且凸轮轨道的爬坡轨道个数为2-4个时,可以满足不出现钢球撞轨道的条件下,获得了尽可能高的冲击能量。该实施方式中撞锤相对于导向件旋转的相对旋转速度也就是导向件的旋转速度。In the present embodiment, the rotational speed of the ram affects the amount of striking energy accumulated per unit time, and the probability that the steel ball hits the track. Therefore, the rotational speed of the ram and the number of times the ram climbs a week, that is, climbing An optimal combination of the number of slope tracks is made to obtain a relatively high energy output per unit time without stalling. The numerical range setting of the optimized combination also satisfies other embodiments, as long as the active impact structure of the embodiment includes a ram, a cam track, and the number of the climbing tracks in the cam track affects the axis generated by the rotation of the ram. The number of collisions. Of course, the same applies to the embodiment in which the ram only moves axially and does not rotate. For example, in this embodiment, the ram does not rotate only axially, the cam guide is disposed inside the ram, and the cam track is disposed at On the outer circumferential surface of the cam guide, the rotation of the cam guide causes the rotation of the cam track to drive the ram to move axially. In this embodiment, the optimized combination of the present invention is such that the relative rotational speed of the ram relative to the guide rotates in the range of 1000-2500 rpm, and the number of climbing tracks of the cam track is 2-4. It can satisfy the highest possible impact energy under the condition that no steel ball hits the track. In this embodiment, the relative rotational speed of the ram relative to the rotation of the guide member is also the rotational speed of the guide member.
在图31所示的实施方式中,传动轴10与刀具主轴30通过扁方进行旋转连接,传动轴10与撞锤200通过离合件221可选择地进行旋转连接,因此,在本实施方式中,刀具主轴30与撞锤200的旋转速度相同。因此,在实验A中,也是刀具主轴的旋转速度范围与爬坡轨道个数的最优组合,获得的技术效果为:在满足不出现钢球撞轨道的条件下,获得尽可能高的钻孔效率。In the embodiment shown in FIG. 31, the transmission shaft 10 and the tool spindle 30 are rotatably connected by a flat side, and the transmission shaft 10 and the ram 200 are selectively rotatably connected by the clutch member 221, and therefore, in the present embodiment, The tool spindle 30 has the same rotational speed as the hammer 200. Therefore, in Experiment A, it is also the optimal combination of the rotational speed range of the tool spindle and the number of climbing rails. The technical effect obtained is: obtaining the highest possible drilling hole under the condition that the steel ball collision track is not met. effectiveness.
另外,图31的实施方式中,传动轴10与刀具主轴30和撞锤200旋转连接,使得输出轴30能够与撞锤200在旋转速度上保持一致,以获得较高的冲击效果。如果输出轴30与撞锤200在旋转速度上有速差,那么就会出现撞锤200在撞击输出轴30的同时还会相对输出轴30发生相对转动,这就会产生能量损失,降低冲击效果。此处“旋转连接”可以理解为旋转驱动,即传动轴10的旋转能够同时传递给刀具主轴30和撞锤200。In addition, in the embodiment of Fig. 31, the drive shaft 10 is rotationally coupled to the tool spindle 30 and the ram 200 such that the output shaft 30 can be aligned with the ram 200 at a rotational speed to achieve a higher impact. If the output shaft 30 and the ram 200 have a speed difference in the rotational speed, then the ram 200 will also rotate relative to the output shaft 30 while striking the output shaft 30, which will cause energy loss and reduce the impact effect. . Here, "rotational connection" can be understood as a rotary drive, ie the rotation of the drive shaft 10 can be simultaneously transmitted to the tool spindle 30 and the ram 200.
在本实施方式中,传动轴10套设在输出轴30外,撞锤200套设在传动轴10外,本实施方式中的这种套设关系使得传动轴10、输出轴30以及撞锤200在轴向方向上的投影至少部分地重叠设置,或者说撞锤200在至少一个平面内包围传动轴10和刀具主轴30,节约了轴向尺寸,减小了机身在轴向上的长度,使得机身整体短小紧凑。In the present embodiment, the transmission shaft 10 is sleeved outside the output shaft 30, and the ram 200 is sleeved outside the transmission shaft 10. The sleeve relationship in the present embodiment is such that the transmission shaft 10, the output shaft 30, and the ram 200 The projections in the axial direction are at least partially overlapped, or the ram 200 encloses the drive shaft 10 and the tool spindle 30 in at least one plane, saving axial dimensions and reducing the length of the fuselage in the axial direction, Make the overall body short and compact.
在本实施方式中,导向件210套设在撞锤200的外圆周侧,则导向件210至少在一个平面内包围撞锤200,刀具主轴30以及驱动撞锤200转动的传动轴10。该技术方案中导向件210,撞锤200,刀具主轴30以及传动轴10在轴向方向上的投影至少部分地重叠设置,节省轴向尺寸,使整机长度短小紧凑。在该实施方式中,导向件为套状,套设于撞锤之外,在其他实施方式中,导向件也可以不是套状,只要能够实现与撞锤的配接实现撞锤的轴向移动即可。In the present embodiment, the guide member 210 is sleeved on the outer circumferential side of the ram 200, and the guide member 210 surrounds the ram 200, the tool spindle 30, and the drive shaft 10 that drives the ram 200 to rotate, at least in one plane. In this technical solution, the projections of the guide member 210, the ram 200, the tool spindle 30 and the transmission shaft 10 in the axial direction are at least partially overlapped, which saves the axial dimension and makes the length of the whole machine short and compact. In this embodiment, the guiding member is sleeve-shaped and sleeved outside the ram. In other embodiments, the guiding member may not be sleeve-shaped, as long as the matching with the ram can be realized to realize the axial movement of the ram. Just fine.
需要说明的是,在本发明的手持式工具中,手持式工具包括传动机构,锤冲击机构,刀具主轴,其中,传动机构包括经过马达与齿轮减速机构后旋转输出的传动轴,刀具主轴由传动轴旋转驱动,且刀具主轴能够旋转驱动工 作头,以实现手持式工具的旋转作业,而且,刀具主轴还需要承接锤冲击机构的冲击,进而能够把轴向冲击传递给工作头。锤冲击机构包括冲击轴,冲击轴能够驱动撞锤相对导向件的旋转,冲击轴的旋转驱动可以由传动轴直接或间接地实现。在这里,冲击轴能够驱动撞锤相对导向件的旋转,可以理解为冲击轴驱动撞锤与导向件之一旋转,以使撞锤与导向件之间能够产生相对旋转,进而使撞锤能够相对导向件爬坡,从而能够在蓄能机构的驱动下撞击刀具主轴。It should be noted that, in the hand-held tool of the present invention, the hand-held tool includes a transmission mechanism, a hammer impact mechanism, and a tool spindle, wherein the transmission mechanism includes a transmission shaft that is rotated and output through a motor and a gear reduction mechanism, and the tool spindle is driven. The shaft is driven by rotation, and the tool spindle can rotate and drive the working head to realize the rotating operation of the hand tool. Moreover, the tool spindle also needs to bear the impact of the hammer impact mechanism, thereby transmitting the axial impact to the working head. The hammer impact mechanism includes an impact shaft that is capable of driving rotation of the ram relative to the guide member, and the rotational drive of the impact shaft can be achieved directly or indirectly by the drive shaft. Here, the impact shaft can drive the rotation of the ram relative to the guide member. It can be understood that the impact shaft drives the ram and the one of the guide members to rotate, so that the relative rotation between the ram and the guide member can be generated, thereby enabling the ram to be opposite. The guide climbs up so as to be able to strike the tool spindle under the drive of the energy storage mechanism.
在本发明中,刀具主轴,传动轴,冲击轴是具有对应地功能,在本发明中,具有上述对应功能的三根轴是不可或缺的,但是,在其他实施方式中,刀具主轴也可以充当冲击轴,也就是说,会有一根轴具有两个功能:既能够旋转驱动工作头,也能够驱动撞锤相对导向件旋转。在其他实施方式中,传动轴也可以充当冲击轴,也就是说,传动轴既驱动刀具主轴的旋转,也能够驱动撞锤相对导向件的旋转。In the present invention, the tool spindle, the drive shaft, and the impact shaft have corresponding functions. In the present invention, three shafts having the above-described corresponding functions are indispensable, but in other embodiments, the tool spindle can also function as The impact shaft, that is to say, has one shaft that has two functions: it can rotate the driving head, and can also drive the ram to rotate relative to the guide. In other embodiments, the drive shaft can also act as an impact shaft, that is, the drive shaft drives both the rotation of the tool spindle and the rotation of the ram relative to the guide.
另外,经过分析研究发现,在冲击模式运行过程中,还有如下一种情形也会出现钢球撞轨道现象。具体地,参照图23-3所示,当抬起工具刀具主轴30与工作面分离时,由于手持工具1没有受到轴向抵接力,刀具主轴30在复位件70的偏压作用下会从下压位置运动至释放位置。图31是刀具主轴30处于下压位置的状态,图32是刀具主轴30处于释放位置的状态图。在冲击模式运行过程中,刀具主轴30位于下压位置,相比较于释放位置该下压位置在轴向方向上更加接近撞锤200,且在撞锤200撞击刀具主轴30之前,弹簧仍处于压缩状态,即弹簧已经蓄积能量正准备释放。在这时,如果刀具主轴30与工作面分离,那么刀具主轴30会处于释放位置,即距离撞锤200更远,这样会发生撞锤200的撞击面在刀具主轴30的撞击面接触之前会先撞击到导向件210内圆周面上的曲面引导部233上,即又发生了钢球撞轨道现象。这种情况下发生的钢球撞轨道带来的危害是:撞锤撞击轨道进而传递到壳体,会导致轨道出现毛刺,撞锤卡死,通过冲击会传递给用户。In addition, after analysis and research, it is found that during the operation of the impact mode, there is also a situation in which the steel ball collides with the orbit. Specifically, referring to FIG. 23-3, when the lifting tool tool spindle 30 is separated from the working surface, since the hand tool 1 is not subjected to the axial abutting force, the tool spindle 30 will be under the bias of the reset member 70. Press the position to the release position. Fig. 31 is a view showing a state in which the tool spindle 30 is in the depressed position, and Fig. 32 is a view showing a state in which the tool spindle 30 is in the release position. During the impact mode operation, the tool spindle 30 is in the depressed position, which is closer to the ram 200 in the axial direction than the release position, and the spring is still compressed before the ram 200 strikes the tool spindle 30. The state, that is, the spring has accumulated energy is being prepared to be released. At this time, if the tool spindle 30 is separated from the work surface, the tool spindle 30 will be in the release position, that is, further away from the hammer 200, so that the impact surface of the hammer 200 will occur before the impact surface of the tool spindle 30 contacts. Upon impact on the curved surface guide portion 233 on the inner circumferential surface of the guide member 210, a steel ball collision orbit phenomenon occurs again. The hazard caused by the collision of the steel ball in this case is that the ram impacts the track and transmits it to the casing, which causes the burr to appear on the track, and the hammer is stuck and transmitted to the user through the impact.
刀具主轴30的下压位置指的是刀具主轴30在工作状态时由于操作者的下压力而产生的移动的位置,刀具主轴30的释放位置指的是刀具主轴30在非工作状态时在复位件70的作用下移动的位置。刀具主轴30与撞锤200之间的轴向距离可以理解为刀具主轴30的撞击面与撞锤200的撞击面之间的轴 向距离,刀具主轴30在轴向方向上更加接近或远离撞锤200也可以作此理解。撞击面可以理解为在冲击模式运行过程中,撞锤200与刀具主轴30发生轴向撞击时的端面。The depressed position of the tool spindle 30 refers to the position of the movement of the tool spindle 30 due to the operator's downforce when in the operating state, and the release position of the tool spindle 30 refers to the resetting of the tool spindle 30 when it is not in operation. The position of the movement under the influence of 70. The axial distance between the tool spindle 30 and the ram 200 can be understood as the axial distance between the impact surface of the tool spindle 30 and the impact surface of the ram 200, and the tool spindle 30 is closer to or away from the ram in the axial direction. 200 can also make this understanding. The impact surface can be understood as the end face when the hammer 200 and the tool spindle 30 are axially impacted during the impact mode operation.
为了解决上述问题,本发明提供了一种技术方案,沿撞锤200的冲击方向在撞锤200与冲击机构壳体720之间设置缓冲件710,以使在刀具主轴30回复至释放位置后,撞锤200会直接撞击到缓冲件710上,以卸载蓄能机构231施加到撞锤200上的冲击能量,避免撞锤200直接撞击到冲击机构壳体720上。缓冲件710的位置为在撞锤200与冲击机构壳体720之间,此处“之间”可以理解为撞锤200与冲击机构壳体720上相面对的两个端面之间或者两个端面所在的平面之间,或者也可以理解为缓冲件的位置能够满足撞锤200向刀具主轴30的自由端部冲击的过程中能够将冲击能量先释放到缓冲件710上,缓冲件710也会将少量能量释放到冲击机构壳体720上。In order to solve the above problems, the present invention provides a technical solution in which a cushioning member 710 is disposed between the ram 200 and the impact mechanism housing 720 along the impact direction of the ram 200, so that after the tool spindle 30 is returned to the release position, The ram 200 directly hits the cushioning member 710 to unload the impact energy applied to the ram 200 by the accumulator mechanism 231, preventing the ram 200 from directly hitting the impact mechanism housing 720. The position of the cushioning member 710 is between the ram 200 and the impact mechanism housing 720, where "between" can be understood as between the two end faces of the ram 200 and the impact mechanism housing 720 or both Between the planes where the end faces are located, or it can be understood that the position of the cushioning member can satisfy the impact of the hammer 200 to the free end of the tool spindle 30, and the impact energy can be released to the cushioning member 710 first, and the cushioning member 710 can also be A small amount of energy is released onto the impact mechanism housing 720.
缓冲件710可以是橡胶圈,也可以是弹簧件,本实施方式中采用的是橡胶圈,而且在本实施方式中,具体为橡胶圈的缓冲件710能够被撞锤200的最大压缩量大致为2mm。橡胶圈能够被撞锤200压缩的压缩量的大小会影响冲击行程和缓冲效果;压缩量太大会导致冲击行程缩小很多,需要通过整机加长来弥补,压缩量太小会导致缓冲效果下降。The cushioning member 710 may be a rubber ring or a spring member. In the present embodiment, a rubber ring is used, and in the present embodiment, the cushioning member 710, specifically the rubber ring, can be substantially compressed by the hammer 200. 2mm. The amount of compression of the rubber ring that can be compressed by the ram 200 affects the impact stroke and the buffering effect; if the compression amount is too large, the impact stroke is much reduced, and it needs to be compensated by the lengthening of the whole machine. If the compression amount is too small, the buffering effect is lowered.
下面参考图1-图38,说明本发明的另一个实施例,详细描述根据本发明多个实施例的手持工具1。值得理解的是,下述描述仅是示例性说明,而不是对本发明的具体限制。Another embodiment of the present invention will now be described with reference to Figures 1 - 38, which detail a hand tool 1 in accordance with various embodiments of the present invention. It is to be understood that the following description is only illustrative and not restrictive.
本发明实施例中所提供的手持工具1可以包括:壳体80、动力机构、刀具主轴30和锤冲击机构20等。其中,锤冲击机构20可以包括:间歇冲击组件230,撞锤200,导向件210。手持工具1中的上述各个部件的具体组成、功能、结构等可参照上述实施例中的具体描述。The hand tool 1 provided in the embodiment of the present invention may include a housing 80, a power mechanism, a tool spindle 30, a hammer impact mechanism 20, and the like. Wherein, the hammer impact mechanism 20 may include: an intermittent impact assembly 230, a ram 200, and a guide 210. The specific composition, function, structure, and the like of the above various components in the hand tool 1 can be referred to the specific description in the above embodiments.
其中,间歇冲击组件230可以包括:设置在所述撞锤200与所述导向件210之一上的曲面引导部233,设置在另一个上的转换件,以及与所述撞锤200抵接的蓄能机构220,当所述撞锤200相对所述导向件210旋转时,所述曲面引导部233通过所述转换件使所述撞锤200克服所述蓄能机构220的作用力朝第一方向运动,所述蓄能机构220驱动所述撞锤200朝与所述第一方向相反的第二方向运动。其中,该第一方向可以为远离手持工具1夹头的方 向。The intermittent impact assembly 230 may include: a curved surface guiding portion 233 disposed on one of the ram 200 and the guiding member 210, a conversion member disposed on the other, and abutting the ram 200 The energy storage mechanism 220, when the ram 200 rotates relative to the guide 210, the curved guide portion 233 causes the ram 200 to overcome the force of the energy storage mechanism 220 toward the first through the conversion member In the directional movement, the energy storage mechanism 220 drives the ram 200 to move in a second direction opposite to the first direction. Wherein, the first direction may be away from the direction of the chuck of the hand tool 1.
在不同的实施例中,该转换件、曲面引导部233的具体设置位置不同,其各自对应的运动状态也不相同。如图11所示,在一些实施例中,曲面引导部233可以设置在导向件210的内表面;相应的,该转换件可以位于该撞锤200中。此时,该转换件可以为上述实施例中所述的转换件232。使用时,该转换件232能够引导撞锤200克服蓄能机构220的作用力相对导向件210转动,此时,该转换件232可以在该曲面引导部233中作爬坡运动。In different embodiments, the specific positions of the conversion member and the curved surface guiding portion 233 are different, and their respective corresponding motion states are also different. As shown in FIG. 11, in some embodiments, a curved guide portion 233 may be disposed on an inner surface of the guide member 210; correspondingly, the conversion member may be located in the ram 200. At this time, the conversion member may be the conversion member 232 described in the above embodiment. In use, the conversion member 232 can guide the ram 200 to rotate relative to the guide member 210 against the urging force of the energy storage mechanism 220. At this time, the conversion member 232 can perform a hill climbing motion in the curved surface guide portion 233.
在另一些实施方式中,该曲面引导部233可以设置在撞锤200的外表面,相应的,该转换件可以固定在该导向件210的内表面。使用时,导向件210和转换件可以处于静止状态,该撞锤200带动曲面引导部233相对导向件210和转换件旋转,设置有曲面引导部233的撞锤200在该转换件与曲面引导部233的配合下,克服蓄能机构220的作用力朝第一方向运动。In other embodiments, the curved guide portion 233 may be disposed on an outer surface of the ram 200. Accordingly, the conversion member may be fixed to an inner surface of the guide member 210. In use, the guide member 210 and the conversion member may be in a stationary state, the ram 200 drives the curved surface guiding portion 233 to rotate relative to the guiding member 210 and the conversion member, and the ram 200 provided with the curved surface guiding portion 233 is at the conversion member and the curved surface guiding portion. With the cooperation of 233, the force of the energy storage mechanism 220 is overcome to move in the first direction.
其中,该动力机构可以包括马达60以及用于将马达60输出的转速进行减速输出的减速机构601。具体的,该减速机构601可以为三级行星齿轮减速机构601,当然该减速机构601还可以为其他形式,本申请在此并不作具体的限定。The power mechanism may include a motor 60 and a speed reduction mechanism 601 for decelerating the output speed of the motor 60. Specifically, the speed reduction mechanism 601 can be a three-stage planetary gear reduction mechanism 601. Of course, the speed reduction mechanism 601 can also be in other forms, which is not specifically limited herein.
该刀具主轴30可以为具有中心轴线的回转型本体。该刀具主轴30由所述动力机构驱动并能绕中心轴线旋转。其中,刀具主轴30的本体沿着纵长方向延伸,具有远离动力机构的第一端和靠近动力机构的第二端。刀具主轴30的第一端设置有用于安装工作头的夹头。该刀具主轴30的第二端可以直接与该动力机构中的减速机构601相连接,当然该刀具主轴30的第二端也可以通过中间传动件间接与减速机构601相连接。其中,该中间传动件可以为传动轴10,当然,该中间传动件还可以其他方式,本申请在此并不作具体的限定。The tool spindle 30 can be a rotary body having a central axis. The tool spindle 30 is driven by the power mechanism and is rotatable about a central axis. Wherein, the body of the tool spindle 30 extends along the longitudinal direction, having a first end remote from the power mechanism and a second end adjacent to the power mechanism. The first end of the tool spindle 30 is provided with a collet for mounting the working head. The second end of the tool spindle 30 can be directly connected to the speed reduction mechanism 601 in the power mechanism. Of course, the second end of the tool spindle 30 can also be indirectly connected to the speed reduction mechanism 601 through the intermediate transmission member. The intermediate transmission member may be the transmission shaft 10. Of course, the intermediate transmission member may be in other manners, which is not specifically limited herein.
对于手持工具而言,其至少具有冲击钻孔模式,在手持工具位于冲击钻孔模式下,即用于冲击钻孔的情况下,刀具主轴30围绕中心轴线旋转,撞锤200相对导向件210作旋转运动的同时在所述间歇冲击组件230与所述导向件210配合下,沿着所述中心轴线方向往复移动,周期性撞击所述刀具主轴30。后续刀具主轴30将扭矩和冲击力传递给夹头上的工作头,从而实现冲击钻孔。For a hand tool, it has at least an impact drilling mode. In the case where the hand tool is in the impact drilling mode, that is, for impact drilling, the tool spindle 30 rotates about the central axis, and the hammer 200 is opposite to the guide 210. While the rotary motion is being engaged, the intermittent impact assembly 230 cooperates with the guide member 210 to reciprocate along the central axis direction to periodically strike the tool spindle 30. Subsequent tool spindle 30 transmits torque and impact forces to the working head on the chuck for impact drilling.
其中,该工作头可以为钻头,当然该工作头也可以根据实际应用场景的 不同而不同,本申请在此并不作具体的限定。该撞锤200相对导向件210作旋转运动的情况具体为该撞锤200与导向件210之间有速差。具体的,该撞锤200与导向件210中可以一个转动,一个静止;此外,撞锤200与导向件210也可以都转动。当撞锤200和导向件210都转动时,撞锤200与导向件210可以同向转动有速差,或者,撞锤200与导向件210可以反向转动有速差。The work head may be a drill bit. Of course, the work head may also be different according to the actual application scenario, and the present application is not specifically limited herein. The case where the ram 200 rotates relative to the guide 210 is specifically a speed difference between the ram 200 and the guide 210. Specifically, the ram 200 and the guiding member 210 can be rotated one by one; and the ram 200 and the guiding member 210 can also rotate. When both the ram 200 and the guiding member 210 are rotated, the ram 200 and the guiding member 210 can rotate in the same direction with a speed difference, or the ram 200 and the guiding member 210 can be reversely rotated with a speed difference.
该手持工具1可以具有多种功能模式,例如,可以整体包括:冲击模式和非冲击模式。其中,在该冲击模式下,可以具体为冲击钻孔模式等;在非冲击模式下,可以具体为螺丝批模式等。当然具体的功能模式可以根据实际需要作适应性集成和选择,本申请在此并不作具体的限定。相应的,对于多功能的手持工具也可以设置有模式调节机构以切换不同的模式。具体的,该模式调节机构和具体的调节原理等请参阅实施例2中的具体描述,本申请在此不再赘述。The hand tool 1 can have multiple functional modes, for example, it can include: an impact mode and a non-impact mode. In the impact mode, it may be specifically an impact drilling mode or the like; in the non-impact mode, it may be specifically a screwdriver mode. Of course, the specific function mode can be adaptively integrated and selected according to actual needs, and the present application does not specifically limit it. Correspondingly, a multi-function hand tool can also be provided with a mode adjustment mechanism to switch between different modes. For details, refer to the detailed description in the embodiment 2, and the details are not described herein.
该刀具主轴30一方面作为传动轴,其用于将动力机构的扭矩传递给夹头,从而带动夹头中的工作头转动;另一方面作为撞击过程中的被撞击件,将被撞锤200撞击后的冲击力通过夹头传递给工作头,从而实现工作头的冲击钻孔。刀具主轴30在一些实施例中也未冲击轴。The tool spindle 30 serves as a transmission shaft on the one hand for transmitting the torque of the power mechanism to the chuck, thereby driving the working head in the chuck to rotate; on the other hand, as the impacted member during the impact, the hammer 200 is to be hit. The impact force after the impact is transmitted to the working head through the collet, thereby achieving the impact drilling of the working head. The tool spindle 30 also does not impact the shaft in some embodiments.
该手持工具1具有用于容纳锤冲击机构20的第一机壳部650。具体的,该第一机壳部650的外轮廓截面形状可以为圆形,当然也可以为其他形状,例如正多边形等,本申请在此并不作具体的限定。以下主要以第一机壳部650的外轮廓截面形状为圆形为例,其他形状可以类比参照,本申请在此不再赘述。The hand tool 1 has a first housing portion 650 for receiving the hammer impact mechanism 20. Specifically, the cross-sectional shape of the outer contour of the first casing portion 650 may be a circular shape, and may be other shapes, such as a regular polygon, etc., which is not specifically limited herein. The following is an example in which the cross-sectional shape of the outer contour of the first casing portion 650 is a circle, and other shapes may be referred to analogously, and the details are not described herein again.
由于该锤冲击机构20与模式调节机构40在该第一机壳部650处合理分布,使得该第一机壳部650的径向尺寸可以控制在预定尺寸范围内,例如45毫米至70毫米之间。具体的,所述模式调节机构40与所述锤冲击机构20至少部分径向重叠。当模式调节机构40与锤冲击机构20在径向具有重叠部分时,可以节约径向尺寸,尽可能地使得该第一机壳部650处的径向尺寸被限缩在较小的范围内,从而使得机身紧凑小巧,操作方便,用户体验较佳。Since the hammer impact mechanism 20 and the mode adjustment mechanism 40 are reasonably distributed at the first casing portion 650, the radial dimension of the first casing portion 650 can be controlled within a predetermined size range, for example, 45 mm to 70 mm. between. Specifically, the mode adjustment mechanism 40 and the hammer impact mechanism 20 at least partially overlap radially. When the mode adjusting mechanism 40 and the hammer striking mechanism 20 have overlapping portions in the radial direction, the radial dimension can be saved, and the radial dimension at the first casing portion 650 is limited to a smaller extent as much as possible. Thereby, the body is compact and compact, the operation is convenient, and the user experience is better.
具体的,模式调节机构40与导向件210、撞锤200中的至少一个的至少部分径向重叠。Specifically, the mode adjustment mechanism 40 radially overlaps at least a portion of at least one of the guide 210 and the ram 200.
例如,如图21所示,该模式调节机构40包括冲击切换环430,该冲击切换环430与导向件210在径向上部分重叠。此外,除了导向件210与冲击切换环430在径向上重叠(即在径向上的投影有重合部分)之外,为了保证第一机壳部650处的径向尺寸控制在预定尺寸范围内,手持工具1中的其他零部件也可以在径向上合理重叠分布。当然,其他零部件可以根据实际需要进行扩展和布置,本申请在此并不作具体的限定。具体的,该手持工具1第一机壳部650的径向尺寸可以根据该手持工具1的具体型号、工作参数、零部件配置等相适配。For example, as shown in FIG. 21, the mode adjustment mechanism 40 includes an impact switching ring 430 that partially overlaps the guide 210 in the radial direction. Further, in addition to the radial overlap of the guide member 210 and the impact switching ring 430 (i.e., the projection in the radial direction has a coincident portion), in order to ensure that the radial dimension at the first cabinet portion 650 is controlled within a predetermined size range, the hand-held Other components in tool 1 can also be reasonably overlapping in the radial direction. Of course, other components may be expanded and arranged according to actual needs, and the present application is not specifically limited herein. Specifically, the radial dimension of the first casing portion 650 of the hand tool 1 can be adapted according to the specific model of the hand tool 1, the operating parameters, the component configuration, and the like.
例如,如图19和图20,具体的,所述模式调节机构40可以包括冲击切换环430以及模式切换钮450。所述冲击切换环430和模式切换钮450中至少之一与所述导向件210至少部分径向重叠。For example, as shown in FIGS. 19 and 20, in particular, the mode adjustment mechanism 40 may include an impact switching ring 430 and a mode switching button 450. At least one of the impact switching ring 430 and the mode switching button 450 at least partially radially overlaps the guide member 210.
所述模式切换钮450可操作地驱动所述冲击切换环430在第一位置和第二位置之间运动。所述冲击切换环430在第一位置时,所述冲击切换环430与所述锤冲击机构20啮合,所述导向件210与所述撞锤200之间能产生相对转动,所述手持工具1处于冲击模式;所述冲击切换环430在第二位置时,所述冲击切换环430与所述锤冲击机构20分离,所述导向件210与所述撞锤200之间无法产生相对转动,所述手持工具1处于非冲击模式。The mode switch button 450 operatively drives the impact switch ring 430 to move between a first position and a second position. When the impact switching ring 430 is in the first position, the impact switching ring 430 is engaged with the hammer impact mechanism 20, and the relative rotation between the guiding member 210 and the ram 200 can be generated. In the impact mode; when the impact switching ring 430 is in the second position, the impact switching ring 430 is separated from the hammer impact mechanism 20, and the relative rotation between the guiding member 210 and the ram 200 is not possible. The hand tool 1 is in a non-impact mode.
该冲击切换环430可以与锤冲击机构20中的导向件210相配合,实现手持工具1冲击模式与非冲击模式的切换。具体的,所述导向件210上设置有第一齿纹212,所述冲击切换环430上设置有第二齿纹431,在冲击模式下,所述第一齿纹212与所述第二齿纹431啮合;在非冲击模式下,所述第一齿纹212与所述第二齿纹431脱开。The impact switching ring 430 can cooperate with the guiding member 210 in the hammer impact mechanism 20 to switch between the impact mode and the non-impact mode of the hand tool 1. Specifically, the guiding member 210 is provided with a first rib 212, and the impact switching ring 430 is provided with a second rib 431. In the impact mode, the first rib 212 and the second tooth The rib 431 is engaged; in the non-impact mode, the first rib 212 is disengaged from the second rib 431.
在本发明的其他实施例中,模式调节机构40还可以采用其他的结构,具体地,参见图2-图5、图9及图13,模式调节机构40包括止压环410和模式调节钮420。其中,该止压环410即为冲击切换环,用于和模式调节钮420配合实现冲击切换功能。该止压环410在径向上与导向件210和撞锤200均具有重叠部分。In other embodiments of the present invention, the mode adjustment mechanism 40 can also adopt other configurations. Specifically, referring to FIGS. 2-5, 9, and 13, the mode adjustment mechanism 40 includes a pressure limiting ring 410 and a mode adjustment knob 420. . The pressure limiting ring 410 is an impact switching ring for cooperating with the mode adjusting button 420 to implement an impact switching function. The check ring 410 has an overlapping portion with the guide member 210 and the ram 200 in the radial direction.
具体的,所述模式切换钮420旋转的连接于所述壳体80,所述冲击切换环相对所述壳体80无相对转动的连接,所述模式切换钮420驱动所述冲击切换环沿刀具主轴30的中心轴线移动。Specifically, the mode switching button 420 is rotatably connected to the housing 80, and the impact switching ring has no relative rotational connection with respect to the housing 80, and the mode switching button 420 drives the impact switching ring along the tool. The central axis of the spindle 30 moves.
本发明实施例中所提供的手持工具1,为了使其能够进入狭小空间作业,并且使得外观尺寸更加的协调,外形显得美观,获得了第一机壳部650处的径向尺寸在45毫米-70毫米范围。当该手持工具1的第一机壳部650处的径向尺寸在上述范围内时,该锤冲击机构20的外径与第一机壳部650的径向尺寸比值在0.6-0.9之间。The hand tool 1 provided in the embodiment of the present invention has a radial dimension of 45 mm at the first casing portion 650 in order to enable it to enter a small space and to make the appearance dimension more harmonious. 70 mm range. When the radial dimension at the first casing portion 650 of the hand tool 1 is within the above range, the ratio of the outer diameter of the hammer striking mechanism 20 to the radial dimension of the first casing portion 650 is between 0.6 and 0.9.
该锤冲击机构20的外径与第一机壳部650的径向尺寸比值可以根据该手持工具1的零部件的配置不同而不同。根据本发明的一些实施例,手持工具1还可以包括扭矩调节机构,该扭矩调节机构可以用于调节输出扭矩,以适应不同的应用工况。The ratio of the outer diameter of the hammer impact mechanism 20 to the radial dimension of the first casing portion 650 may vary depending on the configuration of the components of the hand tool 1. According to some embodiments of the invention, the hand tool 1 may also include a torque adjustment mechanism that can be used to adjust the output torque to accommodate different application conditions.
具体的,扭矩调节机构包括下述中的任意一种:机械扭矩调节结构、电子扭矩调节机构。根据扭矩调节机构的不同,该锤冲击机构20外径与第一机壳部650的径向尺寸比值在不同的范围内。Specifically, the torque adjustment mechanism includes any one of the following: a mechanical torque adjustment structure, and an electronic torque adjustment mechanism. The ratio of the outer diameter of the hammer impact mechanism 20 to the radial dimension of the first casing portion 650 is in a different range depending on the torque adjustment mechanism.
如图21和图22所示,在一个实施例中,该扭矩调节机构可以为机械式扭矩调节机构。该机械式扭矩调节机构一般可以包括:能够转动地设置在手持工具1的机壳上的调节罩,与该调节罩配合的调节单元,以及与该调节单元配合的缓冲件440等。该调节单元能在调节罩转动时调节缓冲件440的压缩量,进而能够调节与之轴向联动的蓄能机构231的预压量。其中,该调节单元可以为冲击切换环430的形式。该调节罩内侧可以设置有内螺纹,相应的该冲击切换环430的外侧设置有与该内螺纹相匹配的内螺纹,两者通过螺纹配合连接。As shown in Figures 21 and 22, in one embodiment, the torque adjustment mechanism can be a mechanical torque adjustment mechanism. The mechanical torque adjustment mechanism may generally include an adjustment cover rotatably disposed on the casing of the hand tool 1, an adjustment unit mated with the adjustment cover, a cushioning member 440 mated with the adjustment unit, and the like. The adjusting unit can adjust the amount of compression of the cushioning member 440 when the adjusting cover rotates, thereby adjusting the amount of preloading of the accumulator mechanism 231 in linkage with the axial direction. The adjustment unit can be in the form of an impact switching ring 430. The inside of the adjusting cover may be provided with an internal thread, and the corresponding outer side of the impact switching ring 430 is provided with an internal thread matched with the internal thread, and the two are connected by a threaded fit.
由于该调节罩会占用一定的径向尺寸,在位于该调节罩处,锤冲击机构20外径与第一机壳部650的径向尺寸比值一般不大于0.9。Since the adjusting cover takes up a certain radial dimension, the ratio of the outer diameter of the outer diameter of the hammer striking mechanism 20 to the first casing portion 650 is generally not more than 0.9 at the adjusting cover.
如图38所示,在另一个实施例中,扭矩调节机构可以为电子扭矩调节机构。该电子扭矩调节机构一般可以包括:与控制器电性连接的电流阈值设定单元、电流检测单元等。As shown in FIG. 38, in another embodiment, the torque adjustment mechanism can be an electronic torque adjustment mechanism. The electronic torque adjustment mechanism may generally include a current threshold setting unit electrically connected to the controller, a current detecting unit, and the like.
使用时,用户可以根据实际工况,通过电流阈值设定单元选择所需的电流阈值。启动该手持工具1后,通过电流检测单元检测马达的工作电流,当该工作电流达到选择的电流阈值时,控制器发出具体的控制指令,控制电机等的动作。其中,该电流阈值设定单元具体可以为旋钮的形式,当然还可以为其他形式。该电流阈值设定单元可以设置在该手持工具1的手柄位置的机 壳上。该电流检测单元可以设置手柄位置的机壳内部。When in use, the user can select the desired current threshold through the current threshold setting unit according to the actual working condition. After the hand tool 1 is started, the current detecting unit detects the operating current of the motor. When the working current reaches the selected current threshold, the controller issues a specific control command to control the operation of the motor or the like. The current threshold setting unit may be specifically in the form of a knob, and may of course be in other forms. The current threshold setting unit may be disposed on the casing of the handle position of the hand tool 1. The current detecting unit can set the inside of the casing at the handle position.
由于该电子扭矩调节机构相对于机械扭矩调节机构而言,无需在第一机壳部650处设置上述机械调节罩和调节单元,不会额外占用径向尺寸,因此该锤冲击机构20外径与第一机壳部650的径向尺寸比值可以控制为不小于0.6。当该锤冲击机构20外径与第一机壳部650的径向尺寸比值小于0.6时第一机壳部650内的各个元件之间的布置合理性降低,空间利用率较低,会增大该第一机壳部650的径向尺寸。Since the electronic torque adjustment mechanism is opposite to the mechanical torque adjustment mechanism, it is not necessary to provide the mechanical adjustment cover and the adjustment unit at the first casing portion 650, and the radial dimension is not additionally occupied, so the outer diameter of the hammer impact mechanism 20 is The radial dimension ratio of the first casing portion 650 can be controlled to be not less than 0.6. When the ratio of the outer diameter of the hammer impact mechanism 20 to the radial dimension of the first casing portion 650 is less than 0.6, the arrangement between the various components in the first casing portion 650 is less rational, the space utilization ratio is lower, and the space is increased. The radial dimension of the first housing portion 650.
例如,在锤冲击机构20布置合理的情况下,该第一机壳部650与该锤冲击机构20相差的尺寸为设置在该锤冲击机构20外的机壳,此时,该锤冲击机构20与第一机壳部650的径向尺寸比值可以为0.6以上,理论上越大越好,可以接近0.9左右。For example, in a case where the hammer impact mechanism 20 is properly arranged, the size of the first casing portion 650 and the hammer impact mechanism 20 is a casing disposed outside the hammer impact mechanism 20, and at this time, the hammer impact mechanism 20 The ratio of the radial dimension to the first casing portion 650 may be 0.6 or more, and the theoretically larger the better, it may be close to about 0.9.
根据本发明的一些实施例,动力机构输出的转速与冲击轴的旋转速度相同,其中,冲击轴能够驱使撞锤200与导向件210产生相对转动。模式调节机构40与锤冲击机构20至少部分轴向重叠,当该模式调节机构40与锤冲击机构20沿着轴向至少部分重叠时,即该模式调节结构与锤冲击机构20在轴向的投影具有重合部分时,有利于减小该手持工具1的整机长度,使得整机外观比例协调,且便于用户握持。According to some embodiments of the present invention, the rotational speed of the power mechanism output is the same as the rotational speed of the impact shaft, wherein the impact shaft can drive the ram 200 to rotate relative to the guide 210. The mode adjustment mechanism 40 is at least partially axially overlapped with the hammer impact mechanism 20, and when the mode adjustment mechanism 40 and the hammer impact mechanism 20 at least partially overlap in the axial direction, that is, the mode adjustment structure and the hammer impact mechanism 20 are axially projected. When the overlapping portion is provided, the length of the whole tool of the hand tool 1 is reduced, so that the appearance ratio of the whole machine is coordinated, and the user is convenient to hold.
冲击轴可以为能够趋使所述撞锤200与所述导向件210产生相对转动的轴。具体的,该冲击轴在不同的实施例中可以不同。例如,针对同时具有传动轴10和刀具主轴30的实施例,如图21所示,该冲击轴为传动轴10,该传动轴10能带动撞锤200相对导向件210转动;或者,如图27所示,该冲击轴为刀具主轴30,该刀具主轴30能带动撞锤200相对导向件210转动。The impact shaft may be a shaft that can cause the ram 200 to rotate relative to the guide member 210. In particular, the impact shaft can be different in different embodiments. For example, for an embodiment having both the transmission shaft 10 and the tool spindle 30, as shown in FIG. 21, the impact shaft is a transmission shaft 10, and the transmission shaft 10 can drive the ram 200 to rotate relative to the guide member 210; or, as shown in FIG. As shown, the impact shaft is a tool spindle 30 that can drive the ram 200 to rotate relative to the guide member 210.
本说明书实施例中所提供的手持工具,由于撞锤200与导向件210之间圆周方向上设置多个爬坡轨道,其在与动力机构输出端直接连接的轴(传动轴10)转动一周的情况下,撞锤200能够实现多次撞击,达到较佳的冲击效率,而无需设置额外的撞锤增速机构。In the hand tool provided in the embodiment of the present specification, since a plurality of climbing rails are arranged in the circumferential direction between the ram 200 and the guiding member 210, the shaft (the transmission shaft 10) directly connected to the output end of the power mechanism is rotated one time. In this case, the ram 200 can achieve multiple impacts to achieve better impact efficiency without the need to provide an additional ram speed increase mechanism.
整体上,本说明书实施例所提供的手持工具1机身的轴向长度可以为:185毫米至250毫米。该轴向长度可以为该手持工具1的机身在刀具主轴30所对应的轴线方向上的长度。具体的,该手持工具1机身的轴向长度可以包括:壳体80和伸出壳体80的夹头50部分,但不包括安装在夹头50上的工 作头(钻头)部分。一般的,影响该机身的轴向长度主要包括:设置在壳体80中的马达60、传动机构以及锤冲击机构20。In general, the axial length of the body of the hand tool 1 provided by the embodiments of the present specification may be 185 mm to 250 mm. The axial length may be the length of the body of the hand tool 1 in the direction of the axis corresponding to the tool spindle 30. Specifically, the axial length of the body of the hand tool 1 may include a housing 80 and a portion of the collet 50 that extends out of the housing 80, but does not include a working head (bit) portion that is mounted on the collet 50. Generally, the axial length affecting the fuselage mainly includes: a motor 60 disposed in the housing 80, a transmission mechanism, and a hammer impact mechanism 20.
对于锤冲击机构20而言,经过合理的结构设计,其基本已经达到了尺寸的最优化。例如,具体的,该模式调节机构40包括冲击切换环430,该冲击切换环430与导向件210在轴向上部分重叠。此外,该锤冲击机构20的各个零部件之间沿着轴向也相互叠置。例如,导向件210与撞锤200之间沿着轴向至少部分重叠。间歇冲击组件与撞锤200和导向件210之间沿着轴向也至少部分叠置。整体上,所述手持工具1机身的轴向长度可以在:190毫米至230毫米之间。假如需要进一步缩小该手持工具1机身的轴向长度,在满足现有的手持工具1工作参数的前提下,马达60可以选择无刷电机,从而进一步缩小该手持工具1机身的轴向长度。在本说明书中提供的手持工具1机身的轴向长度可以平均控制在200毫米左右。For the hammer impact mechanism 20, after a reasonable structural design, it has basically reached the size optimization. For example, in particular, the mode adjustment mechanism 40 includes an impact switching ring 430 that partially overlaps the guide 210 in the axial direction. Further, the respective components of the hammer impact mechanism 20 are also overlapped with each other in the axial direction. For example, the guide member 210 and the ram 200 at least partially overlap in the axial direction. The intermittent impact assembly is also at least partially superposed in the axial direction between the ram 200 and the guide 210. Overall, the axial length of the body of the hand tool 1 can be between 190 mm and 230 mm. If it is necessary to further reduce the axial length of the body of the hand tool 1, the motor 60 can select a brushless motor under the premise of satisfying the working parameters of the existing hand tool 1, thereby further reducing the axial length of the body of the hand tool 1. . The axial length of the body of the hand tool 1 provided in this specification can be controlled to an average of about 200 mm.
根据本发明的一些实施例,手持工具1还可以包括传动轴10。具体的,该传动轴10设置在动力机构与刀具主轴30之间,撞锤200套设在传动轴10外侧并与传动轴10传动配合。传动轴10能同时驱动撞锤200和刀具主轴30转动。According to some embodiments of the invention, the hand tool 1 may also include a drive shaft 10. Specifically, the transmission shaft 10 is disposed between the power mechanism and the tool spindle 30. The ram 200 is sleeved outside the transmission shaft 10 and is in driving engagement with the transmission shaft 10. The drive shaft 10 can simultaneously drive the ram 200 and the tool spindle 30 to rotate.
当传动轴10能同时驱动撞锤200和刀具主轴30转动时,由于撞锤200与刀具主轴30同时被该传动轴10驱动,两者之间不存在相对转动,使得撞锤200撞击刀具主轴30时不会有圆周方向额外的能量损耗,从而较佳地保证了工作头处能输出较大的冲击能量。When the drive shaft 10 can simultaneously drive the ram 200 and the tool spindle 30 to rotate, since the ram 200 and the tool spindle 30 are simultaneously driven by the drive shaft 10, there is no relative rotation between the two, so that the ram 200 strikes the tool spindle 30. There is no additional energy loss in the circumferential direction, which preferably ensures a large impact energy at the working head.
此外,针对导向件210静止,撞锤200需要被驱动后沿着导向件210作旋转运动的情况,若不通过传动轴10输出扭矩带动该撞锤200转动,那么可能需要设置额外的传动机构,或者是传动机构与动力机构的组合,从而带动撞锤200相对导向件210旋转。若额外设置新的传动机构或者是传动机构与动力机构的组合,不仅会增大手持工具1的尺寸,增加结构的复杂程度和制造成本,而且为了保证撞锤200与刀具主轴30之间的转速一致,还可能需要引入新的控制机构。In addition, in the case where the guide member 210 is stationary and the ram 200 needs to be driven to rotate along the guide member 210, if the output of the ram 200 is not driven by the output shaft 10, an additional transmission mechanism may be required. Or a combination of a transmission mechanism and a power mechanism to drive the ram 200 to rotate relative to the guide member 210. If a new transmission mechanism or a combination of the transmission mechanism and the power mechanism is additionally provided, not only the size of the hand tool 1 is increased, the complexity of the structure and the manufacturing cost are increased, but also the rotation speed between the hammer 200 and the tool spindle 30 is ensured. Consistent, it may be necessary to introduce a new control mechanism.
根据本发明的一些实施例,所述导向件210可以套设在所述撞锤200的外侧。According to some embodiments of the present invention, the guiding member 210 may be sleeved on the outer side of the ram 200.
导向件210与撞锤200之间设置有转换件232和曲面引导部233,可以 通过构造曲面引导部233的具体形状,以导引转换件232的运动轨迹,转换件232可以与撞锤200实现联动,撞锤200在转换件的作用下232沿着曲面引导部233的轨迹运动。A conversion member 232 and a curved surface guiding portion 233 are disposed between the guiding member 210 and the ram 200. The specific shape of the curved surface guiding portion 233 can be configured to guide the movement track of the conversion member 232, and the conversion member 232 can be realized with the ram 200. In conjunction, the ram 200 moves along the trajectory of the curved guide 233 under the action of the conversion member.
如图11-图12所示,在本发明的一些实施例中,曲面引导部233可以形成为环状,曲面引导部233可以沿传动轴10的周向方向环绕,具体的,曲面引导部233可以包括爬坡段233a和跌落段233b,跌落段233b的一端与爬坡段233a的一端连接,跌落段233b的另一端朝向爬坡段233a的另一端延伸。其中,一个爬坡段233a和一个跌落段233b配合形成一个爬坡轨道。在该曲面引导部233的圆周方向上,可以根据该曲面引导部233的周长,设置一个或者多个爬坡轨道。As shown in FIG. 11 to FIG. 12, in some embodiments of the present invention, the curved surface guiding portion 233 may be formed in an annular shape, and the curved surface guiding portion 233 may be circumferentially wound in the circumferential direction of the transmission shaft 10, specifically, the curved surface guiding portion 233 A climbing section 233a and a falling section 233b may be included, one end of the falling section 233b is connected to one end of the climbing section 233a, and the other end of the falling section 233b is extended toward the other end of the climbing section 233a. Among them, a climbing section 233a and a falling section 233b cooperate to form a climbing track. In the circumferential direction of the curved surface guiding portion 233, one or a plurality of climbing rails may be provided according to the circumference of the curved surface guiding portion 233.
对于导向件210套设在撞锤200外侧的实施例,相对于导向件210设置在撞锤200内侧的实施例,能够增大曲面引导部233的周长,使得曲面引导部233在圆周方向设置多个爬坡轨道,在保证电机不堵转的前提下,提高手持工具1的冲击频率,从而提高手持工具1的冲击效率。With the embodiment in which the guide member 210 is sleeved on the outside of the ram 200, the embodiment in which the guide member 210 is disposed inside the ram 200 can increase the circumference of the curved guide portion 233 such that the curved guide portion 233 is disposed in the circumferential direction. The plurality of climbing tracks can improve the impact frequency of the hand tool 1 under the premise of ensuring that the motor is not blocked, thereby improving the impact efficiency of the hand tool 1.
在一些实施例中,所述曲面引导部233在圆周方向上设置有若干个爬坡段233a以及与所述爬坡段233a对应的跌落段233b,当所述转换件经过所述爬坡段233a时,所述撞锤200朝第一方向运动;当所述转换件经过所述跌落段233b时,所述撞锤200朝第二方向运动从而实现冲击,所述爬坡段233a的个数为2到4个。In some embodiments, the curved surface guiding portion 233 is provided with a plurality of climbing sections 233a and a falling section 233b corresponding to the climbing sections 233a in the circumferential direction, when the conversion member passes the climbing section 233a The ram 200 moves in a first direction; when the conversion member passes the drop portion 233b, the ram 200 moves in a second direction to achieve an impact, and the number of the climbing segments 233a is 2 to 4
当曲面引导部233在圆周方向上设置2到4个爬坡段233a时,当马达30驱动撞锤200旋转一周,撞锤200在刀具主轴30方向上冲击的次数与爬坡段233a的次数相等,为2到4次,无需增加撞锤200圆周方向的转速,即可保证手持工具1具有较高的冲击频率。When the curved surface guiding portion 233 is provided with 2 to 4 climbing portions 233a in the circumferential direction, when the motor 30 drives the ram 200 to rotate one turn, the number of times the ram 200 strikes in the direction of the tool spindle 30 is equal to the number of times of the climbing portion 233a. It is 2 to 4 times, and it is possible to ensure that the hand tool 1 has a high impact frequency without increasing the rotational speed of the tamper 200 in the circumferential direction.
进一步的,所述撞锤200可移动地支承于所述导向件210的内圆周面上。Further, the ram 200 is movably supported on an inner circumferential surface of the guide member 210.
在本发明的一些实施例中,撞锤200位于导向件210与传动轴10之间的环形空腔内。其中,在冲击模式下,该撞锤200在间歇冲击组件230与导向件210配合下,沿着中心轴线方向往复移动,周期性撞击刀具主轴30。在撞锤200沿着中心轴线方向往复移动时,该撞锤200相对传动轴10轴向移动。申请人发现:假如撞锤200直接抵靠在该传动轴10上,则在撞锤200相对传动轴10轴向移动过程中,由于撞锤200与离合件221长期配合传递扭矩过程 中接触摩擦,撞锤200会在内表面产生倒刺,从而影响撞锤200轴向运动,特别是会降低撞锤200输出至刀具主轴30的冲击能量。In some embodiments of the invention, the ram 200 is located within an annular cavity between the guide 210 and the drive shaft 10. Wherein, in the impact mode, the ram 200 reciprocates along the central axis direction in cooperation with the intermittent impact assembly 230 and the guide member 210 to periodically strike the tool spindle 30. The ram 200 moves axially relative to the drive shaft 10 as the ram 200 reciprocates in the direction of the central axis. Applicant has found that if the ram 200 directly abuts against the transmission shaft 10, during the axial movement of the ram 200 relative to the transmission shaft 10, the contact friction between the ram 200 and the clutch member 221 during long-term cooperation in transmitting torque is The ram 200 will cause barbs on the inner surface, thereby affecting the axial movement of the ram 200, and in particular, reducing the impact energy of the ram 200 output to the tool spindle 30.
为了克服上述问题,可以将撞锤200支承在导向件210的内圆周面上,同时使得撞锤200与传动轴10之间为间隙配合。具体的,该撞锤200的内表面至传动轴10的外表面之间设置有间隙,例如单边间隙可以为0.1毫米至0.2毫米。当然,该小间隙的具体数值并不限于上述举例,本申请在此并不作具体的限定。撞锤200的外表面可以抵靠在导向件210的内圆周面上,该撞锤200能够被传动轴10驱动旋转。当撞锤200旋转时,间歇冲击组件230引导撞锤200相对导向件210按预设路径作线性运动并在至少一个运行状态中撞击刀具主轴30。在撞锤200相对导向件210运动的过程中,该撞锤200的运动轨迹可以为圆周运动轨迹和直线运动轨迹相复合的螺旋运动轨迹。In order to overcome the above problem, the ram 200 can be supported on the inner circumferential surface of the guide member 210 while allowing a clearance fit between the ram 200 and the transmission shaft 10. Specifically, a gap is provided between the inner surface of the ram 200 and the outer surface of the transmission shaft 10, for example, the one-side gap may be 0.1 mm to 0.2 mm. Certainly, the specific value of the small gap is not limited to the above examples, and the present application is not specifically limited herein. The outer surface of the ram 200 can abut against the inner circumferential surface of the guide member 210, and the ram 200 can be driven to rotate by the transmission shaft 10. When the ram 200 rotates, the intermittent impact assembly 230 directs the ram 200 to move linearly relative to the guide 210 in a predetermined path and strike the tool spindle 30 in at least one operating state. During the movement of the ram 200 relative to the guide 210, the trajectory of the ram 200 may be a spiral trajectory in which the circular motion trajectory and the linear motion trajectory are combined.
具体的,间歇冲击组件230的组成、导向件210的结构以及形成主动冲击的原理等,均可以参照上述实施例1至实施例5中的具体描述,本申请在此不再赘述。For example, the composition of the intermittent impact component 230, the structure of the guide member 210, and the principle of forming an active impact can be referred to the detailed descriptions in the first embodiment to the fifth embodiment, and the details are not described herein again.
针对上述导向件210套设在撞锤200外,且撞锤200支承在导向件210上的实施例而言,曲面引导部233可以设置在导向件210的内壁上,撞锤200的外壁上设置有用于安装转换件232的嵌入槽。具体的,曲面引导部233可以为导向件210的内壁上形成的凸轮面。该凸轮面具有爬坡段233a和跌落段233b,在转换件由爬坡段233a趋近跌落段233b运动的过程中,弹性件蓄积弹性势能;当转换件232由爬坡段233a跌落至跌落段233b时,弹性件释放蓄积的弹性势能,驱动撞锤200冲击刀具主轴30,形成主动冲击。For the embodiment in which the guiding member 210 is sleeved outside the ram 200 and the ram 200 is supported on the guiding member 210, the curved guiding portion 233 may be disposed on the inner wall of the guiding member 210, and the outer wall of the ram 200 is disposed. There is an insertion groove for mounting the conversion member 232. Specifically, the curved surface guiding portion 233 may be a cam surface formed on the inner wall of the guiding member 210. The cam surface has a climbing section 233a and a falling section 233b. During the movement of the switching member from the climbing section 233a toward the falling section 233b, the elastic member accumulates the elastic potential energy; when the switching member 232 is dropped from the climbing section 233a to the falling section At 233b, the elastic member releases the accumulated elastic potential energy, and the driving hammer 200 impacts the tool spindle 30 to form an active impact.
下面参考图1-图39,详细描述本发明的其他实施例。值得理解的是,下述描述仅是示例性说明,而不是对本实用新型的具体限制。Other embodiments of the present invention are described in detail below with reference to Figs. It is to be understood that the following description is only illustrative and not restrictive.
本实用新型实施例中所提供的手持工具1可以包括:壳体80、动力机构、刀具主轴30和锤冲击机构20等。其中,锤冲击机构20可以包括:间歇冲击组件230,撞锤200,导向件210。手持工具1中的上述各个部件的具体组成、功能、结构等可参照上述实施例中的具体描述。The hand tool 1 provided in the embodiment of the present invention may include a housing 80, a power mechanism, a tool spindle 30, a hammer impact mechanism 20, and the like. Wherein, the hammer impact mechanism 20 may include: an intermittent impact assembly 230, a ram 200, and a guide 210. The specific composition, function, structure, and the like of the above various components in the hand tool 1 can be referred to the specific description in the above embodiments.
其中,间歇冲击组件230可以包括:设置在所述撞锤200与所述导向件210之一上的曲面引导部233,设置在另一个上的转换件,以及与所述撞锤200抵接的蓄能机构220,当所述撞锤200相对所述导向件210旋转时,所述 曲面引导部233通过所述转换件使所述撞锤200克服所述蓄能机构220的作用力朝第一方向运动,所述蓄能机构220驱动所述撞锤200朝与所述第一方向相反的第二方向运动。其中,该第一方向可以为远离手持工具1夹头的方向。The intermittent impact assembly 230 may include: a curved surface guiding portion 233 disposed on one of the ram 200 and the guiding member 210, a conversion member disposed on the other, and abutting the ram 200 The energy storage mechanism 220, when the ram 200 rotates relative to the guide 210, the curved guide portion 233 causes the ram 200 to overcome the force of the energy storage mechanism 220 toward the first through the conversion member In the directional movement, the energy storage mechanism 220 drives the ram 200 to move in a second direction opposite to the first direction. Wherein, the first direction may be a direction away from the chuck of the hand tool 1 .
在不同的实施例中,该转换件、曲面引导部233的具体设置位置不同,其各自对应的运动状态也不相同。如图11所示,在一些实施例中,曲面引导部233可以设置在导向件210的内表面;相应的,该转换件可以位于该撞锤200中。此时,该转换件可以为上述实施例中所述的转换件232。使用时,该转换件232能够引导撞锤200克服蓄能机构220的作用力相对导向件210转动,此时,该转换件232可以在该曲面引导部233中作爬坡运动。In different embodiments, the specific positions of the conversion member and the curved surface guiding portion 233 are different, and their respective corresponding motion states are also different. As shown in FIG. 11, in some embodiments, a curved guide portion 233 may be disposed on an inner surface of the guide member 210; correspondingly, the conversion member may be located in the ram 200. At this time, the conversion member may be the conversion member 232 described in the above embodiment. In use, the conversion member 232 can guide the ram 200 to rotate relative to the guide member 210 against the urging force of the energy storage mechanism 220. At this time, the conversion member 232 can perform a hill climbing motion in the curved surface guide portion 233.
在另一些实施方式中,该曲面引导部233可以设置在撞锤200的外表面,相应的,该转换件可以固定在该导向件210的内表面。使用时,导向件210和转换件可以处于静止状态,该撞锤200带动曲面引导部233相对导向件210和转换件旋转,设置有曲面引导部233的撞锤200在该转换件与曲面引导部233的配合下,克服蓄能机构220的作用力朝第一方向运动。In other embodiments, the curved guide portion 233 may be disposed on an outer surface of the ram 200. Accordingly, the conversion member may be fixed to an inner surface of the guide member 210. In use, the guide member 210 and the conversion member may be in a stationary state, the ram 200 drives the curved surface guiding portion 233 to rotate relative to the guiding member 210 and the conversion member, and the ram 200 provided with the curved surface guiding portion 233 is at the conversion member and the curved surface guiding portion. With the cooperation of 233, the force of the energy storage mechanism 220 is overcome to move in the first direction.
其中,该动力机构可以包括马达60以及用于将马达60输出的转速进行减速输出的减速机构。具体的,该减速机构可以为三级行星齿轮减速机构,当然该减速机构还可以为其他形式,本申请在此并不作具体的限定。The power mechanism may include a motor 60 and a speed reduction mechanism for decelerating the output speed of the motor 60. Specifically, the speed reduction mechanism may be a three-stage planetary gear reduction mechanism. Of course, the speed reduction mechanism may also be in other forms, which is not specifically limited herein.
该刀具主轴30可以为具有中心轴线的回转型本体。该刀具主轴30由所述动力机构驱动并能绕中心轴线旋转。其中,刀具主轴30的本体沿着纵长方向延伸,具有远离动力机构的第一端和靠近动力机构的第二端。刀具主轴30的第一端设置有用于安装工作头600的夹头。该刀具主轴30的第二端可以直接与该动力机构中的减速机构相连接,当然该刀具主轴30的第二端也可以通过中间传动件间接与减速机构相连接。其中,该中间传动件可以为传动轴10,当然,该中间传动件还可以其他方式,本申请在此并不作具体的限定。The tool spindle 30 can be a rotary body having a central axis. The tool spindle 30 is driven by the power mechanism and is rotatable about a central axis. Wherein, the body of the tool spindle 30 extends along the longitudinal direction, having a first end remote from the power mechanism and a second end adjacent to the power mechanism. The first end of the tool spindle 30 is provided with a collet for mounting the working head 600. The second end of the tool spindle 30 can be directly connected to the speed reduction mechanism in the power mechanism. Of course, the second end of the tool spindle 30 can also be indirectly connected to the speed reduction mechanism through the intermediate transmission member. The intermediate transmission member may be the transmission shaft 10. Of course, the intermediate transmission member may be in other manners, which is not specifically limited herein.
对于手持工具而言,其至少具有冲击钻孔模式,在手持工具位于冲击钻孔模式下,即用于冲击钻孔的情况下,刀具主轴30围绕中心轴线旋转,撞锤200在所述间歇冲击组件230与所述导向件210配合下,沿着所述中心轴线方向往复移动,周期性撞击所述刀具主轴30。后续刀具主轴30将扭矩和冲击力传递给夹头上的工作头600,从而实现冲击钻孔。其中,该工作头600 可以为钻头,当然该工作头600也可以根据实际应用场景的不同而不同,本申请在此并不作具体的限定。For a hand tool, it has at least an impact drilling mode in which the tool spindle 30 rotates about a central axis in the case of a hand-held tool in an impact drilling mode, ie for impact drilling, in which the hammer 200 is subjected to the intermittent impact The assembly 230, in cooperation with the guide member 210, reciprocates along the central axis direction to periodically strike the tool spindle 30. The subsequent tool spindle 30 transmits torque and impact forces to the working head 600 on the collet to effect impact drilling. The work head 600 may be a drill bit. The work head 600 may also be different according to the actual application scenario. The present application is not specifically limited herein.
该手持工具可以具有多种功能模式,例如,可以整体包括:冲击模式和非冲击模式。其中,在该冲击模式下,可以具体为冲击钻孔模式等;在非冲击模式下,可以具体为螺丝批模式等。当然具体的功能模式可以根据实际需要作适应性集成和选择,本申请在此并不作具体的限定。相应的,对于多功能的手持工具也可以设置有模式调节机构以切换不同的模式。具体的,该模式调节机构和具体的调节原理等请参阅实施例2中的具体描述,本申请在此不再赘述。The hand tool can have multiple functional modes, for example, it can include: an impact mode and a non-impact mode. In the impact mode, it may be specifically an impact drilling mode or the like; in the non-impact mode, it may be specifically a screwdriver mode. Of course, the specific function mode can be adaptively integrated and selected according to actual needs, and the present application does not specifically limit it. Correspondingly, a multi-function hand tool can also be provided with a mode adjustment mechanism to switch between different modes. For details, refer to the detailed description in the embodiment 2, and the details are not described herein.
该刀具主轴30一方面作为传动轴,其用于将动力机构的扭矩传递给夹头,从而带动夹头中的工作头600;另一方面作为撞击过程中的被撞击件,将被撞锤200撞击后的冲击力通过夹头传递给工作头600,从而实现工作头600的冲击钻孔。The tool spindle 30 serves on the one hand as a drive shaft for transmitting the torque of the power mechanism to the chuck, thereby driving the working head 600 in the chuck; on the other hand, as the impacted member during the impact, the hammer 200 is to be hit. The impact force after the impact is transmitted to the working head 600 through the collet, thereby achieving the impact drilling of the working head 600.
以下针对撞锤200和刀具主轴30所参与的碰撞运动进行分析。The following is an analysis of the collision motion in which the ram 200 and the tool spindle 30 participate.
对于撞锤200和刀具主轴30而言,其一般选用硬度较高的材料制成,两者的碰撞可以等效为非弹性碰撞。对于撞锤200而言,由于整机轴向和径向尺寸等的限制,其质量相对固定。在撞锤200的质量固定的情况下,为了获取较高的冲击效率,作为被撞击件的刀具主轴30的质量越小,获得的冲击能量就越大。For the ram 200 and the tool spindle 30, it is generally made of a material having a higher hardness, and the collision of the two can be equivalent to a non-elastic collision. For the ram 200, the mass is relatively fixed due to limitations of the axial and radial dimensions of the machine. In the case where the mass of the ram 200 is fixed, in order to obtain higher impact efficiency, the smaller the mass of the tool spindle 30 as the impact member, the greater the impact energy obtained.
虽然理论上,作为被撞击件的刀具主轴30质量越小越好,但是,由于该刀具主轴30作为传动轴10,其具有一定的强度要求。整体上,在该刀具主轴30的材料一定的前提下,用于支承该刀具主轴30的支承轴承的跨度越大(即该刀具主轴30的长度越大),并且该刀具轴承的直径越大,该刀具主轴30的强度就越大。Although theoretically, the smaller the mass of the tool spindle 30 as the impacted member, the better, but because the tool spindle 30 functions as the transmission shaft 10, it has a certain strength requirement. Overall, the greater the span of the support bearing for supporting the tool spindle 30, the greater the length of the tool spindle 30, and the larger the diameter of the tool bearing, on the premise that the material of the tool spindle 30 is constant. The strength of the tool spindle 30 is greater.
综上,为了使得该刀具主轴30在满足强度要求的前提下,尽可能地缩小刀具主轴30的质量,获得较高的冲击能量,从而获得较佳的冲击效率,该刀具主轴30的质量范围在40克至100克之间。In summary, in order to make the tool spindle 30 meet the strength requirements, the mass of the tool spindle 30 is reduced as much as possible, and high impact energy is obtained, thereby obtaining better impact efficiency. The mass range of the tool spindle 30 is Between 40 grams and 100 grams.
具体的,该刀具主轴30的质量范围可以根据实际使用场景,例如传递扭矩的大小而适应性调整。例如,对于小扭矩的手持工具(如20Nm电钻),由于传递扭矩小,轴强度要求小,该刀具主轴30的直径可做小,从而质量就小, 可以接近或等于40克。Specifically, the mass range of the tool spindle 30 can be adaptively adjusted according to actual usage scenarios, such as the magnitude of the transmitted torque. For example, for a small torque hand tool (such as a 20 Nm electric drill), since the transmission torque is small and the shaft strength requirement is small, the diameter of the tool spindle 30 can be made small, so that the mass is small and can be close to or equal to 40 grams.
对于大扭矩电钻(如80Nm电钻)由于传递扭矩大,轴强度要求大,刀具主轴30的直径要求大,从而质量就大,可以接近或等于100克。For high-torque electric drills (such as 80Nm electric drills), due to the large transmission torque, the shaft strength is required to be large, and the diameter of the tool spindle 30 is large, so that the mass is large and can be close to or equal to 100 grams.
根据本实用新型的一些实施例,手持工具还可以包括传动轴10。具体的,该传动轴10设置在动力机构与刀具主轴30之间,撞锤200套设在传动轴10外侧并与传动轴10传动配合。传动轴10能同时驱动撞锤200和刀具主轴30转动。According to some embodiments of the invention, the hand tool may also include a drive shaft 10. Specifically, the transmission shaft 10 is disposed between the power mechanism and the tool spindle 30. The ram 200 is sleeved outside the transmission shaft 10 and is in driving engagement with the transmission shaft 10. The drive shaft 10 can simultaneously drive the ram 200 and the tool spindle 30 to rotate.
当传动轴10能同时驱动撞锤200和刀具主轴30转动时,由于撞锤200与刀具主轴30同时被该传动轴10驱动,两者之间不存在相对转动,使得撞锤200撞击刀具主轴30时不会有圆周方向额外的能量损耗,从而较佳地保证了工作头600处能输出较大的冲击能量。When the drive shaft 10 can simultaneously drive the ram 200 and the tool spindle 30 to rotate, since the ram 200 and the tool spindle 30 are simultaneously driven by the drive shaft 10, there is no relative rotation between the two, so that the ram 200 strikes the tool spindle 30. There is no additional energy loss in the circumferential direction, which preferably ensures that the working head 600 can output a large impact energy.
此外,针对导向件210静止,撞锤200需要被驱动后沿着导向件210作旋转运动的情况,若不通过传动轴10输出扭矩带动该撞锤200转动,那么可能需要设置额外的传动机构,或者是传动机构与动力机构的组合,从而带动撞锤200相对导向件210旋转。若额外设置新的传动机构或者是传动机构与动力机构的组合,不仅会增大手持工具的尺寸,增加结构的复杂程度和制造成本,而且为了保证撞锤200与刀具主轴30之间的转速一致,还可能需要引入新的控制机构。In addition, in the case where the guide member 210 is stationary and the ram 200 needs to be driven to rotate along the guide member 210, if the output of the ram 200 is not driven by the output shaft 10, an additional transmission mechanism may be required. Or a combination of a transmission mechanism and a power mechanism to drive the ram 200 to rotate relative to the guide member 210. If a new transmission mechanism or a combination of the transmission mechanism and the power mechanism is additionally provided, not only the size of the hand tool is increased, the complexity of the structure and the manufacturing cost are increased, but also the rotation speed between the hammer 200 and the tool spindle 30 is ensured. It may also be necessary to introduce a new control mechanism.
进一步的,根据本实用新型的一些实施例,所述传动轴10为中空的回转体,所述刀具主轴30靠近所述第一端的部分伸入所述传动轴10中,所述刀具主轴30的质量范围在50克至80克之间。Further, according to some embodiments of the present invention, the transmission shaft 10 is a hollow rotating body, and a portion of the tool spindle 30 near the first end projects into the transmission shaft 10, and the tool spindle 30 The mass range is between 50 grams and 80 grams.
对于设置有中空回转体结构的传动轴10而言,其部分套设在刀具主轴30的外部,靠近动力机构的一端与轴承相配合,用于为刀具主轴30提供径向支撑。通过在刀具主轴30的外部套设该传动轴10,分担了部分刀具主轴30的支撑功能,使得该刀具主轴30的轴向长度和直径都也可在一定程度上缩减。具体的,该刀具主轴30的质量范围可以缩减至50克至80克之间。For the drive shaft 10 provided with a hollow swivel structure, a portion thereof is sleeved outside the tool spindle 30, and an end near the power mechanism cooperates with the bearing for providing radial support for the tool spindle 30. By arranging the drive shaft 10 outside the tool spindle 30, the support function of the partial tool spindle 30 is shared, so that the axial length and diameter of the tool spindle 30 can also be reduced to some extent. Specifically, the mass range of the tool spindle 30 can be reduced to between 50 grams and 80 grams.
例如,对于小扭矩的手持工具,例如电钻,其强度需要保证有一定的安全系数,因此可以将该刀具主轴30的最小质量进行一定程度的提高。For example, for small torque hand tools, such as electric drills, the strength needs to be guaranteed to have a certain safety factor, so that the minimum mass of the tool spindle 30 can be increased to some extent.
对于大扭矩的手持工具,例如电钻,在保证扭矩的情况下还需综合考虑手持工具头部尺寸,尺寸太大冗余导致外观和可接近性都存在问题,因此, 将通过设置传动轴10和刀具主轴30套设的关系,可以适当减小刀具主轴30的质量,以保证尺寸、外观、使用性能达到最优组合。For high-torque hand tools, such as electric drills, it is necessary to consider the size of the hand tool head when the torque is guaranteed. If the size is too large, the redundancy and appearance and the accessibility are both problematic. Therefore, the drive shaft 10 and The relationship of the tool spindle 30 sleeve can appropriately reduce the quality of the tool spindle 30 to ensure the optimal combination of size, appearance and performance.
根据本实用新型的一些实施例,所述导向件210可以套设在所述撞锤200的外侧。According to some embodiments of the present invention, the guiding member 210 may be sleeved on the outer side of the ram 200.
导向件210与撞锤200之间设置有转换件232和曲面引导部233,可以通过构造曲面引导部233的具体形状,以导引转换件232的运动轨迹,转换件232可以与撞锤200实现联动,撞锤200在转换件的作用下232沿着曲面引导部233的轨迹运动。A conversion member 232 and a curved surface guiding portion 233 are disposed between the guiding member 210 and the ram 200. The specific shape of the curved surface guiding portion 233 can be configured to guide the movement track of the conversion member 232, and the conversion member 232 can be realized with the ram 200. In conjunction, the ram 200 moves along the trajectory of the curved guide 233 under the action of the conversion member.
如图11-图12所示,在本实用新型的一些实施例中,曲面引导部233可以形成为环状,曲面引导部233可以沿传动轴10的周向方向环绕,具体的,曲面引导部233可以包括爬坡段233a和跌落段233b,跌落段233b的一端与爬坡段233a的一端连接,跌落段233b的另一端朝向爬坡段233a的另一端延伸。其中,一个爬坡段233a和一个跌落段233b配合形成一个爬坡轨道。在该曲面引导部233的圆周方向上,可以根据该曲面引导部233的周长,设置一个或者多个爬坡轨道。As shown in FIG. 11 to FIG. 12, in some embodiments of the present invention, the curved surface guiding portion 233 may be formed in an annular shape, and the curved surface guiding portion 233 may be circumferentially wound along the circumferential direction of the transmission shaft 10, specifically, the curved surface guiding portion. The 233 may include a climbing section 233a and one drop section 233b, one end of the falling section 233b is connected to one end of the climbing section 233a, and the other end of the falling section 233b is extended toward the other end of the climbing section 233a. Among them, a climbing section 233a and a falling section 233b cooperate to form a climbing track. In the circumferential direction of the curved surface guiding portion 233, one or a plurality of climbing rails may be provided according to the circumference of the curved surface guiding portion 233.
对于导向件210套设在撞锤200外侧的实施例,相对于导向件210设置在撞锤200内侧的实施例,能够增大曲面引导部233的周长,使得曲面引导部233在圆周方向设置多个爬坡轨道,在保证电机不堵转的前提下,提高手持工具的冲击频率,从而提高手持工具的冲击效率。With the embodiment in which the guide member 210 is sleeved on the outside of the ram 200, the embodiment in which the guide member 210 is disposed inside the ram 200 can increase the circumference of the curved guide portion 233 such that the curved guide portion 233 is disposed in the circumferential direction. A plurality of climbing tracks improve the impact frequency of the hand tool under the premise of ensuring that the motor is not blocked, thereby improving the impact efficiency of the hand tool.
进一步的,所述撞锤200可移动地支承于所述导向件210的内圆周面上。Further, the ram 200 is movably supported on an inner circumferential surface of the guide member 210.
在本实用新型的一些实施例中,撞锤200位于导向件210与传动轴10之间的环形空腔内。其中,在冲击模式下,该撞锤200在间歇冲击组件230与导向件210配合下,沿着中心轴线方向往复移动,周期性撞击刀具主轴30。在撞锤200沿着中心轴线方向往复移动时,该撞锤200相对传动轴10轴向移动。申请人发现:假如撞锤200直接抵靠在该传动轴10上,则在撞锤200相对传动轴10轴向移动过程中,由于撞锤200与钢球221长期传递扭矩接触摩擦会产生倒刺,从而影响撞锤200轴向运动,特别是会降低撞锤200输出至刀具主轴30的冲击能量。In some embodiments of the present invention, the ram 200 is located within an annular cavity between the guide 210 and the drive shaft 10. Wherein, in the impact mode, the ram 200 reciprocates along the central axis direction in cooperation with the intermittent impact assembly 230 and the guide member 210 to periodically strike the tool spindle 30. The ram 200 moves axially relative to the drive shaft 10 as the ram 200 reciprocates in the direction of the central axis. Applicant has found that if the ram 200 directly abuts against the transmission shaft 10, during the axial movement of the ram 200 relative to the transmission shaft 10, the barbs 200 and the steel ball 221 transmit torque contact friction for a long time. Thus, the axial movement of the ram 200 is affected, in particular, the impact energy output from the ram 200 to the tool spindle 30 is reduced.
为了克服上述问题,可以将撞锤200支承在导向件210的内圆周面上,同时使得撞锤200与传动轴10之间留有间隙。具体的,该撞锤200的内表面 至传动轴10的外表面之间可以为小间隙配合,例如单边间隙可以为0.1毫米至0.2毫米。当然,该小间隙的具体数值并不限于上述举例,本申请在此并不作具体的限定。撞锤200的外表面可以抵靠在导向件210的内圆周面上,该撞锤200能够被传动轴10驱动旋转。当撞锤200旋转时,间歇冲击组件230引导撞锤200相对导向件210按预设路径作线性运动并在至少一个运行状态中撞击刀具主轴30。在撞锤200相对导向件210运动的过程中,该撞锤200的运动轨迹可以为圆周运动轨迹和直线运动轨迹相复合的螺旋运动轨迹。In order to overcome the above problem, the ram 200 can be supported on the inner circumferential surface of the guide member 210 while leaving a gap between the ram 200 and the transmission shaft 10. Specifically, a small clearance fit may be provided between the inner surface of the ram 200 and the outer surface of the drive shaft 10, for example, the single-sided gap may be 0.1 mm to 0.2 mm. Certainly, the specific value of the small gap is not limited to the above examples, and the present application is not specifically limited herein. The outer surface of the ram 200 can abut against the inner circumferential surface of the guide member 210, and the ram 200 can be driven to rotate by the transmission shaft 10. When the ram 200 rotates, the intermittent impact assembly 230 directs the ram 200 to move linearly relative to the guide 210 in a predetermined path and strike the tool spindle 30 in at least one operating state. During the movement of the ram 200 relative to the guide 210, the trajectory of the ram 200 may be a spiral trajectory in which the circular motion trajectory and the linear motion trajectory are combined.
具体的,间歇冲击组件230的组成,导向件210的结构,以及形成主动冲击的原理等,均可以参照上述实施例1至实施例5中的具体描述,本申请在此不再赘述。For details, the composition of the intermittent impact component 230, the structure of the guide member 210, and the principle of forming an active impact can be referred to the detailed descriptions in the above-mentioned Embodiments 1 to 5, and the details are not described herein again.
针对上述导向件210套设在撞锤200外,且撞锤200支承在导向件210上的实施例而言,曲面引导部233可以设置在导向件210的内壁上,撞锤200的外壁上设置有用于安装转换件232的嵌入槽。具体的,曲面引导部233可以为导向件210的内壁上形成的凸轮面。该凸轮面具有爬坡段233a和跌落段233b,在转换件由爬坡段233a趋近跌落段233b运动的过程中,弹性件蓄积弹性势能;当转换件232由爬坡段233a跌落至跌落段233b时,弹性件释放蓄积的弹性势能,驱动撞锤200冲击刀具主轴30,形成主动冲击。For the embodiment in which the guiding member 210 is sleeved outside the ram 200 and the ram 200 is supported on the guiding member 210, the curved guiding portion 233 may be disposed on the inner wall of the guiding member 210, and the outer wall of the ram 200 is disposed. There is an insertion groove for mounting the conversion member 232. Specifically, the curved surface guiding portion 233 may be a cam surface formed on the inner wall of the guiding member 210. The cam surface has a climbing section 233a and a falling section 233b. During the movement of the switching member from the climbing section 233a toward the falling section 233b, the elastic member accumulates the elastic potential energy; when the switching member 232 is dropped from the climbing section 233a to the falling section At 233b, the elastic member releases the accumulated elastic potential energy, and the driving hammer 200 impacts the tool spindle 30 to form an active impact.
在本实用新型的一些实施例中,请结合参阅图39,所述刀具主轴30的第一端设置有用于卡合所述工作头600的安装孔613,靠近所述刀具主轴30第一端的外侧设置有安装附件,所述安装孔613和所述安装附件形成用于安装所述工作头600的快换式夹头610。所述工作头600卡入所述快换式夹头610中后,能沿着所述中心轴线移动。In some embodiments of the present invention, referring to FIG. 39, the first end of the tool spindle 30 is provided with a mounting hole 613 for engaging the working head 600, adjacent to the first end of the tool spindle 30. A mounting attachment is provided on the outer side, and the mounting hole 613 and the mounting attachment form a quick-change chuck 610 for mounting the work head 600. After the working head 600 is snapped into the quick-change collet 610, it can move along the central axis.
对于该快换式夹头610而言,其可以为SDS(Special Direct System)式输出头的形式。具体的,该快换式夹头610的主体可以由刀具主轴30的第一端形成。该刀具主轴30的第一端设置有用于和工作头600相卡合的安装孔613,当工作头600插入该安装孔613后,两者能形成周向限位的卡合结构。For the quick change chuck 610, it may be in the form of an SDS (Special Direct System) type output head. Specifically, the body of the quick change chuck 610 may be formed by the first end of the tool spindle 30. The first end of the tool spindle 30 is provided with a mounting hole 613 for engaging with the working head 600. When the working head 600 is inserted into the mounting hole 613, the two can form a circumferentially constrained engaging structure.
在一个具体的实施例中,工作头600与安装孔613配合的位置在圆周方向可以形成有多个凸起611与凹坑612相配合的结构。具体的,该凸起611可以设置在安装孔613的内壁上,也可以设置在工作头600上;同样的,该 凹坑612可以设置在工作头600上,也可以设置在安装孔613的内壁上。例如,该安装孔613可以整体为圆形孔,在该安装孔613的孔壁上沿着圆周方向设置有多个凸起611。相应的,与该安装孔613相卡合的工作头600一端的外壁上设置有与该凸起611相匹配的凹坑612。In a specific embodiment, the position at which the working head 600 is engaged with the mounting hole 613 may be formed in a circumferential direction in which a plurality of projections 611 are fitted to the dimples 612. Specifically, the protrusion 611 may be disposed on the inner wall of the mounting hole 613 or may be disposed on the working head 600. Similarly, the recess 612 may be disposed on the working head 600 or may be disposed on the inner wall of the mounting hole 613. on. For example, the mounting hole 613 may be a circular hole as a whole, and a plurality of protrusions 611 are provided on the wall of the hole of the mounting hole 613 in the circumferential direction. Correspondingly, the outer wall of one end of the working head 600 engaged with the mounting hole 613 is provided with a recess 612 matching the protrusion 611.
其中,该凸起611的个数可以为两个,沿着该刀具主轴30的圆周方向对称分布。工作头600上的凹坑612可以分为两组,其中,一组为用来和凸起611相配合实现传递扭矩,以下简称传扭坑。具体的,该组传扭坑可以包括两个沿着工作头600的圆周方向对向设置的凹坑。具体的,工作头600上的传扭坑为半开放形式,其靠近机壳的一侧具有开口。当该工作头600的传扭坑与该安装孔613的凸起611相卡合时,工作头600相对该刀具主轴30周向静止,无相对转动,从而能够被该刀具主轴30带动,实现同步转动。The number of the protrusions 611 may be two, and is symmetrically distributed along the circumferential direction of the tool spindle 30. The dimples 612 on the working head 600 can be divided into two groups, one of which is used to cooperate with the protrusions 611 to realize the transmission of torque, hereinafter referred to as a twisting pit. Specifically, the set of twisted holes may include two pits disposed opposite each other along the circumferential direction of the work head 600. Specifically, the twisting pit on the working head 600 is in a semi-open form, and has an opening on a side close to the casing. When the twisting hole of the working head 600 is engaged with the protrusion 611 of the mounting hole 613, the working head 600 is circumferentially stationary with respect to the tool spindle 30 without relative rotation, thereby being able to be driven by the tool spindle 30 to achieve synchronization. Turn.
此外,该工作头600上还可以设置另外一组用来容纳钢球的凹坑,以下简称钢球锁定坑,从而防止工作头600从快换式夹头610中掉落。该组钢球锁定坑可以包括两个沿着工作头600的圆周方向对向设置的凹坑。钢球锁定坑为一条非贯通的长槽,钢球直径小于钢球锁定坑的长度,在工作头600卡入该快换式夹头610中后,能够沿着刀具主轴30的中心轴线作小范围的轴向窜动,从而配合冲击模式,实现冲击钻孔。In addition, another set of dimples for accommodating steel balls, hereinafter referred to as steel ball locking pits, may be provided on the working head 600 to prevent the working head 600 from falling out of the quick-change chuck 610. The set of steel ball locking pits may include two dimples disposed opposite each other along the circumferential direction of the working head 600. The steel ball locking pit is a non-penetrating long groove, and the steel ball diameter is smaller than the length of the steel ball locking pit, and can be small along the central axis of the tool spindle 30 after the working head 600 is snapped into the quick-change chuck 610. The range of axial swaying, in conjunction with the impact mode, achieves impact drilling.
在另一个具体的实施例中,该安装孔613的形式可以为内六方孔的形式。当该安装孔613为内六方孔时,与该安装孔613相卡合的工作头600一端的横截面为六边形。当横截面为六边形的工作头600装入内六方孔中后,工作头600相对于刀具主轴30沿着圆周方向相对静止,沿着轴向可以相对移动。In another specific embodiment, the mounting hole 613 may be in the form of an inner hexagonal hole. When the mounting hole 613 is an inner hexagonal hole, one end of the working head 600 engaged with the mounting hole 613 has a hexagonal cross section. When the working head 600 having a hexagonal cross section is inserted into the inner hexagonal hole, the working head 600 is relatively stationary in the circumferential direction with respect to the tool spindle 30, and is relatively movable in the axial direction.
当夹头为上述快换式夹头610的形式时,快换式夹头610与所述刀具主轴30的质量之和范围在50克至150克之间。该质量范围主要基于刀具主轴30的质量范围为40克至100克之间,而快换式夹头610的安装附件质量通常在10克至50克之间确定。When the collet is in the form of the quick change collet 610 described above, the sum of the masses of the quick change collet 610 and the tool spindle 30 ranges between 50 grams and 150 grams. This mass range is primarily based on the mass range of the tool spindle 30 between 40 grams and 100 grams, while the quality of the mounting attachment of the quick change chuck 610 is typically determined between 10 grams and 50 grams.
具体的,该安装附件可以根据该快换式夹头610的具体形式的不同而不同。例如,当该快换式夹头610的安装方式为内六方孔的安装方式时,该安装附件主要包括连接钢球等元件,其质量在10克左右;当该快换式夹头610的安装方式为“四坑”式安装方式时,安装附件主要包括:锁套、钢球、压板等元件,其质量在50克左右。当然,该快换式夹头610并不限于上述描述, 所属领域技术人员在本申请的技术精髓启示下,还可能做出其他的变更,但只要其实现的功能和效果与本申请相同或相似,均应涵盖于本申请保护范围内。Specifically, the mounting attachment may vary depending on the specific form of the quick change collet 610. For example, when the quick-change type collet 610 is installed in the manner of the inner hexagonal hole, the mounting accessory mainly includes a component such as a steel ball connected, and the mass thereof is about 10 g; when the quick-change type collet 610 is installed When the method is "four-pit" type installation, the installation accessories mainly include: lock sleeve, steel ball, pressure plate and other components, the quality of which is about 50 grams. Of course, the quick-change chuck 610 is not limited to the above description, and other modifications may be made by those skilled in the art in light of the technical essence of the present application, but the functions and effects thereof are the same as or similar to the present application. All should be covered by the scope of this application.
请参阅图21或图23或图27,在本实用新型的另一些实施例中,所述刀具主轴30的第一端通过固定连接的方式设置有夹爪式夹头,所述夹爪式夹头包括:一端固定在所述刀具主轴30第一端上的芯体,套设在所述芯体外的操作壳,以及与所述芯体相连接的夹头。Referring to FIG. 21 or FIG. 23 or FIG. 27, in other embodiments of the present invention, the first end of the tool spindle 30 is provided with a jaw type clamp by means of a fixed connection, the jaw clamp The head includes a core body fixed at one end to the first end of the tool spindle 30, an operating casing sleeved outside the core body, and a collet connected to the core body.
对于夹爪式夹头而言,其夹头一般可以包括三个分瓣爪,该三个分瓣爪可以夹持不同尺寸和不同横截面的工作头600,整体上通用性较佳。该夹爪式夹头具有芯体,该芯体可以整体呈中空的回转体型,其一端可以套设在刀具主轴30的第一端处。该芯体与刀具主轴30在配合位置可以通过螺纹等方式进行连接固定。该芯体的另一端也可以通过螺纹连接等方式与分瓣爪相连接。其中,该芯体与分瓣爪配合处形成有具有预定锥度的圆锥孔,当该芯体与分瓣爪相对转动时,可以实现分瓣爪的打开或关闭。此外,该夹爪式夹头具体的传动关系和连接方式等可以参照上述实施方式中的具体描述,本申请在此不再赘述。For a jaw type collet, the collet can generally include three split jaws that can hold the work heads 600 of different sizes and different cross sections, and are generally more versatile. The jaw type collet has a core, which may be a hollow, rotary body as a whole, and one end of which may be sleeved at the first end of the tool spindle 30. The core body and the tool spindle 30 can be connected and fixed by a thread or the like at a mating position. The other end of the core may also be connected to the split jaws by means of a screw connection or the like. Wherein, the core body and the split claw are formed with a tapered hole having a predetermined taper, and when the core body and the split claw are relatively rotated, the opening or closing of the split claw can be realized. In addition, the specific transmission relationship, the connection manner, and the like of the jaw type can be referred to the specific description in the above embodiments, and the details are not described herein again.
在冲击钻孔的情况下,由于该夹头与刀具主轴30整体作为被撞击件,其质量越小越好。其中,该芯体的密度可以在在:1g/cm3(克/立方厘米)至8g/cm3(克/立方厘米)之间。具体的,该芯体的材料可以选择下述中的任意一种:塑料、铝、钢等。原则上,在保证该芯体具有足够的使用强度的前提下,该芯体的密度越小越好。In the case of impact drilling, since the chuck and the tool spindle 30 as a whole are used as the impacted member, the smaller the better, the better. Wherein, the density of the core may be between: 1 g/cm 3 (g/cm 3 ) to 8 g/cm 3 (g/cm 3 ). Specifically, the material of the core may be any one of the following: plastic, aluminum, steel, and the like. In principle, the density of the core is preferably as small as possible while ensuring that the core has sufficient strength of use.
当该夹头为夹爪式夹头时,夹爪式夹头与刀具主轴30的质量的和范围可以在120克至450克之间。When the collet is a jaw type chuck, the sum of the mass of the jaw type chuck and the tool spindle 30 may range from 120 grams to 450 grams.
其中,影响该夹爪式夹头质量的主要因素可以包括:芯体的材料、芯体的具体结构以及操作壳的材料。对于如图21或图23或图27中的夹爪式夹头而言,在操作壳的材料为塑料的情况下,若芯体的材料为塑料,该芯体与操作壳的质量之和大约为80克;若芯体的材料为铝材,该芯体与操作壳的质量之和大约为160克;若芯体的材料为钢材,该芯体的质量大约为260克。在操作壳的材料为钢材的情况下,若芯体的材料为钢材,该芯体的质量大约为300克。此外,若对该芯体的结构作一定的改进,使其能够与两组分瓣爪配 合时,该芯体的质量会在一定程度上增加,例如增加至350克左右。当然,当该芯体为其他非常的结构时,其质量还可能更大,本申请在此并不作具体的限定。Among them, the main factors affecting the quality of the jaw type chuck may include: the material of the core body, the specific structure of the core body, and the material of the operation shell. For the jaw type chuck as shown in FIG. 21 or FIG. 23 or FIG. 27, in the case where the material of the operation casing is plastic, if the material of the core body is plastic, the sum of the masses of the core body and the operation casing is about It is 80 g; if the material of the core is aluminum, the sum of the mass of the core and the operating shell is about 160 g; if the material of the core is steel, the mass of the core is about 260 g. In the case where the material of the operating casing is steel, if the material of the core is steel, the mass of the core is about 300 grams. In addition, if the structure of the core is modified to match the two-component jaws, the quality of the core will increase to some extent, for example, to about 350 grams. Of course, when the core is of other very special structure, the quality thereof may be greater, and the present application is not specifically limited herein.
当该夹头为夹爪式夹头时,综合考虑影响该夹头质量的各个因素后,该夹爪式夹头的质量范围可以在80克至350克之间,相应的,该夹爪式夹头与刀具主轴30的质量之和可以在120克至450克之间。When the chuck is a jaw type chuck, the mass range of the jaw type chuck can be between 80 grams and 350 grams, taking into account various factors affecting the quality of the chuck, correspondingly, the jaw type clamp The sum of the mass of the head and the tool spindle 30 can be between 120 grams and 450 grams.
如图21、图23、图25-图27所示,刀具主轴30通过螺纹连接的方式与夹头50固定连接,具体地,在本实施例中,刀具主轴30靠近夹头50的一端设有外螺纹300,夹头50的芯体501内部设有与外螺纹300配接的螺纹孔500,刀具主轴30和夹头50通过外螺纹300与螺纹孔500进行连接。As shown in FIG. 21, FIG. 23, FIG. 25 to FIG. 27, the tool spindle 30 is fixedly coupled to the collet 50 by means of screwing. Specifically, in the present embodiment, the tool spindle 30 is disposed near one end of the collet 50. The external thread 300, the core 501 of the collet 50 is internally provided with a threaded hole 500 mated with the external thread 300, and the tool spindle 30 and the collet 50 are connected to the threaded hole 500 by the external thread 300.
夹头50包括芯体501、卡爪502和锁紧环503,锁紧环503套设于芯体501,用于夹紧工具头的卡爪502设置于芯体501的端部,芯体501设有螺纹孔500。优选地,为了使撞锤200的动能在撞击刀具主轴30时可以效率更高地传递至工具头,使工具头获得更大的动能,提高钻孔效率。基于非弹性碰撞时动量守恒的原理,需要使工具头在撞击后获得更大的速度,因而可以使夹头50的质量减轻。这里,优选地,制作芯体501的材料的密度为1g/cm3至5g/cm3。例如,芯体501可以由铝或铝合金材料制成。制作卡爪502的材料的密度为5g/cm3至8g/cm3。例如,卡爪502可以由不锈钢材料制成,从而保证卡爪502的强度。在强度满足要求的情况下,芯体501还可以由塑料材料制成,这样在撞击后工具头可以获得相比使用铝或铝合金的芯体更大的动能。The chuck 50 includes a core 501, a claw 502 and a locking ring 503. The locking ring 503 is sleeved on the core 501, and the claw 502 for clamping the tool head is disposed at the end of the core 501. The core 501 A threaded hole 500 is provided. Preferably, in order to enable the kinetic energy of the ram 200 to be transmitted to the tool head more efficiently when striking the tool spindle 30, the tool head can obtain greater kinetic energy and improve drilling efficiency. Based on the principle of conservation of momentum during inelastic collisions, it is necessary to obtain a greater speed after the impact of the tool head, so that the quality of the collet 50 can be reduced. Here, preferably, the material of the core 501 is made to have a density of 1 g/cm 3 to 5 g/cm 3 . For example, the core 501 may be made of an aluminum or aluminum alloy material. The material of the claw 502 is made to have a density of 5 g/cm 3 to 8 g/cm 3 . For example, the jaws 502 can be made of a stainless steel material to ensure the strength of the jaws 502. The core 501 can also be made of a plastic material in the case where the strength satisfies the requirements, so that the tool head can obtain greater kinetic energy than the core using aluminum or aluminum alloy after the impact.
手持工具1的额定扭矩小于或等于55牛米。额定扭矩是指手持工具1在额定扭矩的范围内可以正常工作,如果手持工具1在超过额定扭矩的情况下工作可能会导致手持工具1发生异常情况,例如使用寿命降低或零件损毁。可以理解,由于芯体501由铝或铝合金材料制成,并且铝或铝合金不能进行热处理,所以本发明的芯体501强度小于由不锈钢制成的芯体。并且,芯体501需要适配工作头、卡爪502等具有规格标准的零件,因此不便对其结构进行改进,使芯体501具有较高的强度,通过限制手持工具1的额定功率可以在保证手持工具1正常工作的情况下,提高钻孔速度。Hand tool 1 has a rated torque of less than or equal to 55 Nm. Rated torque means that the hand tool 1 can work normally within the rated torque range. If the hand tool 1 is operated beyond the rated torque, it may cause abnormal conditions in the hand tool 1, such as reduced service life or damaged parts. It can be understood that since the core 501 is made of an aluminum or aluminum alloy material, and the aluminum or aluminum alloy cannot be subjected to heat treatment, the core 501 of the present invention has a strength lower than that of a core made of stainless steel. Moreover, the core body 501 needs to be adapted to the working head, the claw 502, and the like having specifications. Therefore, it is inconvenient to improve the structure thereof, so that the core body 501 has high strength, and the power rating of the hand tool 1 can be guaranteed. When the hand tool 1 is working normally, the drilling speed is increased.
马达的扭矩、转速和功率之间具有以下关系:T=9549*P/n。The torque, speed and power of the motor have the following relationship: T = 9549 * P / n.
具体地,T表示手持工具1的额定扭矩,单位为牛米;P表示马达的最大功率,单位为千瓦;n表示由马达经过减速器减速之后输出的转速,在该实施方式中为刀具主轴的转速,单位为转每分钟(r/min)。当手持工具1的额定扭矩小于或等于55牛米时,可以得出55≥9549P/n,即n/P≥173.618,可以取整得到n/P≥174。Specifically, T represents the rated torque of the hand tool 1 in units of cow meters; P represents the maximum power of the motor in kilowatts; n represents the speed output after the motor is decelerated by the speed reducer, which in this embodiment is the tool spindle Speed, in revolutions per minute (r/min). When the rated torque of the hand tool 1 is less than or equal to 55 Nm, it can be found that 55 ≥ 9549 P/n, that is, n/P ≥ 173.618, which can be rounded up to obtain n/P ≥ 174.
可以理解,由于芯体501的材料的密度为1g/cm3至5g/cm3,本发明的芯体501的质量相比于现有技术的不锈钢制成的芯体质量降低,也就可以使手持工具1的整体质量降低。并且,由于芯体501位于手持工具1的前部,用于握持手持工具的手柄位于手持工具1的中后部,芯体501的质量降低还可以使手持工具1的重心向手柄偏移,使手持工具1的重心靠近手柄,方便握持手柄操作手持工具1,握持感舒适。It can be understood that since the density of the material of the core 501 is from 1 g/cm 3 to 5 g/cm 3 , the quality of the core 501 of the present invention is lower than that of the core made of stainless steel of the prior art, so that the hand tool can be made. The overall quality of 1 is reduced. Moreover, since the core 501 is located at the front of the hand tool 1, the handle for holding the hand tool is located at the middle rear portion of the hand tool 1, and the lowering of the quality of the core 501 can also shift the center of gravity of the hand tool 1 toward the handle. The center of gravity of the hand tool 1 is brought close to the handle, so that the handle is easily operated by the handle, and the grip is comfortable.
使用两台仅芯体501材料不同的手持工具进行钻孔实现,手持工具安装相同的8mm直径的工具头,在混凝土上钻50mm深的孔。也就是说,使用两台仅芯体501材料不同的手持工具,在相同的环境中,在相同的材料上钻两个尺寸相同的孔。每台手持工具进行3次钻孔,分别记录这两台手持工具钻孔所用的时间,并计算每台手持工具所用的平均时间进行比较,钻孔效率为钻孔深度除以钻孔所用的时间。如表4所示,一台手持工具使用了钢的夹头芯体,其钻孔所用的平均时间为15.26秒,另一台手持工具使用了铝的夹头芯体,其钻孔所用的平均时间为10.00秒。由此可见,使用铝或铝合金的芯体能够提高手持工具1的钻孔效率,缩短钻孔所用的时间,在上述实验中可以大约缩短30%的时间,效果明显。Drilling was performed using two hand tools that differ only in core 501 material. The hand tool was fitted with the same 8 mm diameter tool head and a 50 mm deep hole was drilled into the concrete. That is, using two hand tools that differ only in core 501 material, two identically sized holes are drilled in the same material in the same environment. Each hand tool drills 3 times, records the time taken to drill the two hand tools, and calculates the average time used for each hand tool. The drilling efficiency is the drilling depth divided by the time spent drilling. . As shown in Table 4, a hand tool uses a steel collet core with an average time of 15.26 seconds for drilling, and another hand tool uses an aluminum collet core for the average diameter of the hole. The time is 10.00 seconds. It can be seen that the use of the core of aluminum or aluminum alloy can improve the drilling efficiency of the hand tool 1 and shorten the time taken for drilling, and can be shortened by about 30% in the above experiment, and the effect is obvious.
表4Table 4
Figure PCTCN2019075127-appb-000004
Figure PCTCN2019075127-appb-000004
本发明还提出一种夹头附件,其包括夹头50、刀具主轴30和锤冲击机构20,刀具主轴30与夹头50固定连接。锤冲击机构20具有一撞锤200,撞 锤200能够沿刀具主轴30的轴线方向往复地冲击刀具主轴30;夹头附件用于与手持工具主体的输出轴可拆卸地连接。此处所说的手持工具主体的输出轴是与刀具主轴不同的两根轴,刀具主轴是用于承接撞锤撞击,输出轴是手持工具主体内的轴。该输出轴可以是传动轴,还可以是减速器的输出轴,该输出轴为手持工具主体上的输出部,用于输出旋转的动力。手持工具主体用于提供动力,手持工具主体的输出轴可以与其他类型的附件配接,以实现其他对应的功能。The present invention also provides a collet attachment that includes a collet 50, a tool spindle 30, and a hammer impact mechanism 20 that is fixedly coupled to the collet 50. The hammer impact mechanism 20 has a ram 200 that can reciprocally impact the tool spindle 30 in the axial direction of the tool spindle 30; the collet attachment is detachably coupled to the output shaft of the hand tool body. The output shaft of the hand tool body referred to herein is two shafts different from the tool spindle. The tool spindle is used to receive the hammer impact, and the output shaft is the shaft in the hand tool body. The output shaft may be a drive shaft or an output shaft of the reducer, and the output shaft is an output portion on the body of the hand tool for outputting rotational power. The hand tool body is used to provide power, and the output shaft of the hand tool body can be mated with other types of accessories to achieve other corresponding functions.
可以理解,虽然上述实施例对本发明的具体实施方式进行了详细地阐述,但是还需要说明的是:It will be understood that although the above embodiments have described the specific embodiments of the present invention in detail, it is also to be noted that:
(1)锤冲击机构20不限于上述结构,锤冲击机构应当尤其被理解为具有至少一个沿刀具主轴的轴线方向往复地直线运动的撞锤200的锤冲击机构。例如,锤冲击机构弹动地和/或气动地和/或液压地借助滑槽装置、借助轴承和/或借助偏心单元驱动撞锤。因此,锤冲击机构可以是气动式锤冲击机构或偏心式锤冲击机构。特别地,气动式锤冲击机构可以被设置为曲柄连杆机构带动压缩气缸的活塞往复运动,产生压缩空气,由压缩空气驱动撞锤锤击刀具主轴。特别地,偏心式锤冲击机构可以被设置为由旋转产生垂直于旋转运动的旋转轴线的直线运运动的锤冲击结构,优选地,偏心式锤冲击机构具有一不可相对转动地与驱动元件连接的偏心元件。(1) The hammer impact mechanism 20 is not limited to the above structure, and the hammer impact mechanism should be understood in particular as a hammer impact mechanism having at least one ram 200 that reciprocates linearly in the axial direction of the tool spindle. For example, the hammer impact mechanism springs and/or pneumatically and/or hydraulically drives the ram by means of a chute device, by means of bearings and/or by means of an eccentric unit. Therefore, the hammer impact mechanism may be a pneumatic hammer impact mechanism or an eccentric hammer impact mechanism. In particular, the pneumatic hammer impact mechanism may be configured such that the crank linkage mechanism drives the piston of the compression cylinder to reciprocate to generate compressed air, and the compressed air drives the ram to hammer the tool spindle. In particular, the eccentric hammer impact mechanism may be provided as a hammer impact structure that is rotated by a linear motion that produces a rotational axis perpendicular to the rotational motion. Preferably, the eccentric hammer impact mechanism has a rotationally fixed connection to the drive element. Eccentric element.
(2)在本发明中,导向件210不局限于外套于撞锤200的外周壁,在其他实施方式中,导向件也可以设置在撞锤的内圆周侧,只要导向件与撞锤之间的相对旋转能够实现撞锤的轴向运动即可。(2) In the present invention, the guide member 210 is not limited to the outer peripheral wall of the ram 200. In other embodiments, the guide member may be disposed on the inner circumferential side of the ram as long as the guide member and the ram are provided. The relative rotation of the ram can be achieved.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. For the sake of brevity of description, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be considered as the scope of this manual.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-described embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims (43)

  1. 一种锤冲击机构,包括可相对旋转的撞锤和导向件,以及与所述撞锤抵接的蓄能机构,A hammer impact mechanism includes a relatively rotatable ram and a guide, and an energy storage mechanism abutting the ram,
    所述撞锤和所述导向件的其中之一上设置有曲面引导部,所述撞锤与导向件的另一个上相应地设置有转换件,a curved surface guiding portion is disposed on one of the ram and the guiding member, and the ram is disposed with a conversion member corresponding to the other of the guiding member.
    所述曲面引导部包括若干个爬坡段以及与所述爬坡段对应的跌落段,当所述转换件经过所述爬坡段时,所述转换件驱动所述撞锤克服所述蓄能机构的作用力朝第一方向运动;当所述转换件经过所述跌落段时,所述蓄能机构驱动所述撞锤朝与第一方向相反的第二方向运动从而实现冲击;The curved surface guiding portion includes a plurality of climbing sections and a falling section corresponding to the climbing section, and the conversion member drives the ram to overcome the energy storage when the conversion member passes the climbing section The force of the mechanism moves toward the first direction; when the conversion member passes the drop segment, the energy storage mechanism drives the ram to move in a second direction opposite to the first direction to achieve an impact;
    其特征在于:撞锤相对导向件旋转的相对旋转速度为1000-2500转每分钟,所述撞锤的冲击频率与所述相对旋转速度的比值为2-4次每转。It is characterized in that the relative rotational speed of the ram relative to the rotation of the guide member is 1000-2500 rpm, and the ratio of the impact frequency of the ram to the relative rotational speed is 2-4 times per revolution.
  2. 根据权利要求1所述的锤冲击机构,其特征在于,所述爬坡段的数量包括2-4个。The hammer impact mechanism according to claim 1, wherein the number of the climbing sections comprises 2-4.
  3. 根据权利要求2所述的锤冲击机构,其特征在于,所述爬坡段的数量包括3个。The hammer impact mechanism according to claim 2, wherein the number of the climbing sections comprises three.
  4. 根据权利要求2所述的锤冲击机构,其特征在于,所述爬坡段包括起始点和的终止点,所述起始点与所述终止点在所述轴线的投影的距离为4-15mm。The hammer impact mechanism according to claim 2, wherein the climbing section includes a starting point and an ending point, and the distance between the starting point and the ending point projected on the axis is 4-15 mm.
  5. 根据权利要求4所述的锤冲击机构,其特征在于,所述距离优选为4-8mm。The hammer impact mechanism according to claim 4, wherein the distance is preferably 4-8 mm.
  6. 根据权利要求1所述的锤冲击机构,其特征在于,所述曲面引导部周向地设置在所述导向件的内圆周面上,所述转换件设置在所述撞锤的外圆周面上。The hammer impact mechanism according to claim 1, wherein the curved guide portion is circumferentially disposed on an inner circumferential surface of the guide member, and the conversion member is disposed on an outer circumferential surface of the ram .
  7. 根据权利要求6所述的锤冲击机构,其特征在于,所述导向件具有一垂直于所述撞锤的运动方向的端面,所述爬坡段相对与所述端面的爬坡角度为5-25度。The hammer impact mechanism according to claim 6, wherein the guide member has an end surface perpendicular to a moving direction of the ram, and the climbing section has a climbing angle with respect to the end surface of 5 - 25 degree.
  8. 根据权利要求7所述的手持式动力工具,其特征在于,所述跌落段倾斜设置,且沿所述导向件的圆周方向朝远离爬坡段的方向延伸。The hand-held power tool according to claim 7, wherein the drop section is disposed obliquely and extends in a direction away from the climbing section in a circumferential direction of the guide.
  9. 一种手持式动力工具,包括权利要求1所述的锤冲击机构,马达,以及刀具主轴;A hand-held power tool comprising the hammer impact mechanism of claim 1, a motor, and a tool spindle;
    所述刀具主轴具有一轴线,所述刀具主轴在所述马达的驱动下绕所述轴线转动,所述撞锤能够间歇地沿所述轴线冲击所述刀具主轴。The tool spindle has an axis about which the tool spindle rotates under the drive of the motor, the hammer being capable of intermittently impacting the tool spindle along the axis.
  10. 根据权利要求9所述的手持式动力工具,其特征在于,所述相对旋转 速度与所述刀具主轴的旋转速度相同。The hand-held power tool according to claim 9, wherein said relative rotational speed is the same as a rotational speed of said tool spindle.
  11. 根据权利要求9所述的手持式动力工具,其特征在于,所述锤冲击机构还包括能够驱动所述撞锤相对所述导向件旋转的冲击轴,所述冲击轴由所述马达旋转驱动。A hand-held power tool according to claim 9, wherein said hammer impact mechanism further comprises an impact shaft capable of driving said ram to rotate relative to said guide member, said impact shaft being rotationally driven by said motor.
  12. 根据权利要求9所述的手持式动力工具,其特征在于,所述手持式工具装置还包括一端与所述手持式动力工具的壳体接触,另一端与所述撞锤朝向所述刀具主轴自由端的端面接触的缓冲件,所述缓冲件能够沿所述第二方向产生挤压形变。The hand-held power tool according to claim 9, wherein the hand-held power tool further comprises one end in contact with the housing of the hand-held power tool, and the other end and the ram are free to face the tool spindle A cushioning member that contacts the end surface of the end, the cushioning member being capable of generating an extrusion deformation in the second direction.
  13. 根据权利要求12所述的手持式动力工具,其特征在于,所述缓冲件被所述撞锤沿所述第二方向的最大压缩量为2mm。The hand-held power tool according to claim 12, wherein the cushioning member is compressed by the ram in the second direction by a maximum amount of 2 mm.
  14. 根据权利要求12所述的手持式动力工具,其特征在于,所述缓冲件为橡胶件或弹簧。The hand-held power tool according to claim 12, wherein the cushioning member is a rubber member or a spring.
  15. 根据权利要求9所述的手持式动力工具,其特征在于,所述手持式动力工具还包括驱动所述刀具主轴旋转的传动轴,所述锤冲击机构还包括驱动所述撞锤相对所述导向件相对旋转的冲击轴,所述传动轴与所述冲击轴的旋转速度相同。A hand-held power tool according to claim 9, wherein said hand-held power tool further comprises a drive shaft for driving rotation of said tool spindle, said hammer impact mechanism further comprising driving said ram relative to said guide a relatively rotating impact shaft having the same rotational speed as the impact shaft.
  16. 根据权利要求15所述的手持式动力工具,其特征在于,所述传动轴与所述冲击轴同轴设置。The hand-held power tool of claim 15 wherein said drive shaft is disposed coaxially with said impact shaft.
  17. 根据权利要求9所述的手持式动力工具,其特征在于,所述手持式动力工具还包括驱动所述刀具主轴旋转的传动轴,所述撞锤在至少一个平面上包围所述传动轴与所述刀具主轴。A hand-held power tool according to claim 9, wherein said hand-held power tool further comprises a drive shaft for driving rotation of said tool spindle, said ram surrounding said drive shaft and at least one plane The tool spindle.
  18. 根据权利要求17所述的手持式动力工具,其特征在于,所述导向件在至少一个平面上包围所述撞锤。A hand-held power tool according to claim 17, wherein said guide member surrounds said ram in at least one plane.
  19. 一种具有冲击功能的附件,所述附件用于与手持式动力工具主体可拆卸地连接,其特征在于:所述附件包括权利要求1所述的锤冲击机构,以及刀具主轴;An accessory having an impact function for detachably connecting with a hand-held power tool main body, characterized in that the accessory comprises the hammer impact mechanism of claim 1 and a tool spindle;
    所述刀具主轴具有一轴线,所述刀具主轴能够绕所述轴线转动,所述撞锤能够间歇地沿所述轴线冲击所述刀具主轴。The tool spindle has an axis about which the tool spindle is rotatable, the ram being capable of intermittently impacting the tool spindle along the axis.
  20. 根据权利要求19所述的具有冲击功能的附件,其特征在于,所述附件包括用于收容所述锤冲击机构的附件壳体,所述手持式动力工具主体包括主体 壳体,所述附件壳体能够与主体壳体连接。The accessory having an impact function according to claim 19, wherein said attachment comprises an accessory housing for housing said hammer impact mechanism, said hand-held power tool body comprising a main body housing, said accessory housing The body can be coupled to the body housing.
  21. 根据权利要求20所述的具有冲击功能的附件,其特征在于,所述手持式动力工具主体包括旋转输出的输出轴,所述输出轴与所述刀具主轴旋转连接。The accessory having an impact function according to claim 20, wherein said hand-held power tool body includes an output shaft that rotates, and said output shaft is rotatably coupled to said tool spindle.
  22. 根据权利要求21所述的具有冲击功能的附件,其特征在于,所述锤冲击机构包括一能够驱动所述撞锤相对导向件旋转的冲击轴,所述冲击轴与输出轴旋转连接。The accessory having an impact function according to claim 21, wherein said hammer striking mechanism includes an impact shaft capable of driving said ram to rotate relative to said guide member, said impact shaft being rotatably coupled to said output shaft.
  23. 根据权利要求22所述的具有冲击功能的附件,其特征在于,所述冲击轴与所述刀具主轴无相对转动的连接。The impact-equipped attachment according to claim 22, wherein the impact shaft is non-rotatably connected to the tool spindle.
  24. 根据权利要求22所述的具有冲击功能的附件,其特征在于,所述附件还包括连接轴,所述连接轴的一端与所述输出轴旋转连接,另一端与所述冲击轴无相对转动的连接。The accessory with impact function according to claim 22, wherein the attachment further comprises a connecting shaft, one end of the connecting shaft is rotatably connected to the output shaft, and the other end is non-rotating relative to the impact shaft. connection.
  25. 根据权利要求24所述的具有冲击功能的附件,其特征在于,所述冲击轴可选择与所述撞锤无相对旋转地连接。The accessory having an impact function according to claim 24, wherein said impact shaft is selectively connectable to said ram without rotational rotation.
  26. 根据权利要求24所述的具有冲击功能的附件,其特征在于,所述冲击轴与所述连接轴一体设置。The impact function attachment according to claim 24, wherein the impact shaft is integrally provided with the connecting shaft.
  27. 根据权利要求19所述的具有冲击功能的附件,其特征在于,所述附件还包括用于将工作头安装于所述刀具主轴的安装组件,所述安装组件能够与所述刀具主轴可拆卸地连接。The accessory having an impact function according to claim 19, wherein said attachment further comprises a mounting assembly for mounting the working head to said tool spindle, said mounting assembly being detachably attachable to said tool spindle connection.
  28. 一种手持工具,至少包括冲击模式和非冲击模式两种工作模式,其特征在于,包括:A hand tool comprising at least two modes of operation, an impact mode and a non-impact mode, comprising:
    壳体;case;
    动力机构,设置于所述壳体,包括马达及由马达驱动的传动机构;a power mechanism disposed on the housing, including a motor and a transmission mechanism driven by the motor;
    具有中心轴线的刀具主轴,所述刀具主轴由所述传动机构驱动并绕所述中心轴线旋转;a tool spindle having a central axis, the tool spindle being driven by the transmission mechanism and rotating about the central axis;
    所述刀具主轴具有远离所述动力机构的第一端和靠近所述动力机构的第二端,所述第一端设置有用于安装工作头的夹头;The tool spindle has a first end remote from the power mechanism and a second end adjacent to the power mechanism, and the first end is provided with a chuck for mounting a working head;
    锤冲击机构,包括:撞锤,导向件,设置在所述撞锤与所述导向件之一上的曲面引导部,设置在另一个上的转换件,以及与所述撞锤抵接的蓄能机构;冲击模式下,所述撞锤相对所述导向件旋转,所述曲面引导部通过所述转换件能驱动所述撞锤克服所述蓄能机构的作用力沿所述中心轴线朝第一方向运动,所述蓄能机构能够驱动所述撞锤沿所述中心轴线朝与所述第一方向相反的第二 方向运动以冲击所述刀具主轴;非冲击模式下,所述撞锤与所述导向件无相对旋转;a hammer impact mechanism comprising: a ram, a guide, a curved guide provided on one of the ram and the guide, a conversion member disposed on the other, and a storage abutting the ram In the impact mode, the ram is rotated relative to the guiding member, and the curved guiding portion can drive the ram against the urging force of the energy storage mechanism along the central axis by the conversion member Moving in a direction, the energy storage mechanism capable of driving the ram to move along the central axis in a second direction opposite to the first direction to impact the tool spindle; in the non-impact mode, the ram and The guide member has no relative rotation;
    所述手持工具设置有用于调节所述工作模式的模式调节机构,所述模式调节机构与所述锤冲击机构至少部分径向重叠;The hand tool is provided with a mode adjustment mechanism for adjusting the operation mode, the mode adjustment mechanism and the hammer impact mechanism at least partially radially overlapping;
    所述壳体包括用于容纳所述锤冲击机构的第一机壳部,所述第一机壳部的径向尺寸范围在45毫米至70毫米之间。The housing includes a first housing portion for receiving the hammer impact mechanism, the first housing portion having a radial dimension ranging from 45 mm to 70 mm.
  29. 如权利要求28所述的手持工具,其特征在于,所述模式调节机构与所述导向件、所述撞锤中的至少一个的至少部分径向重叠。A hand tool according to claim 28, wherein said mode adjustment mechanism radially overlaps at least a portion of at least one of said guide member and said ram.
  30. 如权利要求29所述的手持工具,其特征在于,所述模式调节机构包括冲击切换环以及模式切换钮,所述模式切换钮可操作地驱动所述冲击切换环在第一位置和第二位置之间运动;A hand tool according to claim 29, wherein said mode adjustment mechanism includes an impact switching ring and a mode switching button, said mode switching button operatively driving said impact switching ring in a first position and a second position Movement between
    所述冲击切换环在第一位置时,所述冲击切换环与所述锤冲击机构啮合,所述导向件与所述撞锤之间能产生相对转动,所述手持工具处于冲击模式;所述冲击切换环在第二位置时,所述冲击切换环与所述锤冲击机构分离,所述导向件与所述撞锤之间无法产生相对转动,所述手持工具处于非冲击模式;所述冲击切换环和模式切换钮中至少之一与所述导向件至少部分径向重叠。When the impact switching ring is in the first position, the impact switching ring is engaged with the hammer impact mechanism, a relative rotation between the guiding member and the ram is generated, and the hand tool is in an impact mode; When the impact switching ring is in the second position, the impact switching ring is separated from the hammer impact mechanism, the relative rotation between the guiding member and the ram is not possible, and the hand tool is in a non-impact mode; At least one of the switching ring and the mode switching button at least partially radially overlaps the guide.
  31. 如权利要求30所述的手持工具,其特征在于,所述导向件上设置有第一齿纹,所述冲击切换环上设置有第二齿纹,在冲击模式下,所述第一齿纹与所述第二齿纹啮合;在非冲击模式下,所述第一齿纹与所述第二齿纹脱开。The hand tool according to claim 30, wherein the guiding member is provided with a first tooth pattern, and the impact switching ring is provided with a second tooth pattern, and in the impact mode, the first tooth pattern Engaging with the second rib; in the non-impact mode, the first rib is disengaged from the second ridge.
  32. 如权利要求30所述的手持工具,其特征在于,所述模式切换钮旋转的连接于所述壳体,所述冲击切换环相对所述壳体无相对转动的连接,所述模式切换钮驱动所述冲击切换环沿刀具主轴的中心轴线移动。The hand tool according to claim 30, wherein said mode switching button is rotatably coupled to said housing, said impact switching ring is non-rotatably connected to said housing, said mode switching button driving The impact switching ring moves along a central axis of the tool spindle.
  33. 如权利要求28所述的手持工具,其特征在于,所述锤冲击机构包括冲击轴,所述冲击轴设置在所述传动机构与所述刀具主轴之间,所述撞锤套设在所述冲击轴外侧,所述冲击轴能驱动所述撞锤旋转,并且与所述刀具主轴无相对转动的连接。A hand tool according to claim 28, wherein said hammer impact mechanism comprises an impact shaft, said impact shaft being disposed between said transmission mechanism and said tool spindle, said ram being sleeved in said Outside the impact shaft, the impact shaft can drive the ram to rotate and has no rotational connection with the tool spindle.
  34. 如权利要求28所述的手持工具,其特征在于,所述导向件套设在所述撞锤的外侧。A hand tool according to claim 28, wherein said guide member is sleeved on the outside of said ram.
  35. 如权利要求34所述的手持工具,其特征在于,所述撞锤沿所述中心轴线可移动地支承于所述导向件的内周面上。A hand tool according to claim 34, wherein said ram is movably supported on an inner peripheral surface of said guide member along said central axis.
  36. 如权利要求28所述的手持工具,其特征在于,所述导向件为中空的筒 体,所述曲面引导部设置在所述导向件的内壁上,所述撞锤的外壁上设置有用于安装所述转换件的嵌入槽。The hand tool according to claim 28, wherein the guide member is a hollow cylinder, and the curved guide portion is disposed on an inner wall of the guide member, and an outer wall of the ram is provided for mounting The insertion member of the conversion member.
  37. 如权利要求36所述的手持工具,其特征在于,所述蓄能机构为弹性件,所述曲面引导部为所述导向件的内壁上形成的凸轮面,所述凸轮面具有爬坡段和跌落段,A hand tool according to claim 36, wherein said energy storage mechanism is an elastic member, said curved surface guide portion being a cam surface formed on an inner wall of said guide member, said cam surface having a climbing section and Drop,
    在所述转换件由所述爬坡段趋近所述跌落段运动的过程中,所述弹性件蓄积弹性势能;The elastic member accumulates elastic potential energy during movement of the conversion member toward the falling segment by the climbing portion;
    当所述转换件由所述爬坡段跌落至所述跌落段时,所述弹性件释放所述弹性势能,驱动所述撞锤冲击所述刀具主轴。When the conversion member is dropped from the climbing section to the falling section, the elastic member releases the elastic potential energy to drive the ram to impact the tool spindle.
  38. 如权利要求28所述的手持工具,其特征在于,所述锤冲击机构的外径与所述第一机壳部的径向尺寸比值在0.6-0.9之间。The hand tool according to claim 28, wherein a ratio of an outer diameter of said hammer striking mechanism to a radial dimension of said first casing portion is between 0.6 and 0.9.
  39. 如权利要求28所述的手持工具,其特征在于,A hand tool according to claim 28, wherein
    所述动力机构输出的转速与冲击轴的旋转速度相同,其中,所述冲击轴能够驱使所述撞锤与所述导向件产生相对转动;The rotational speed of the power mechanism is the same as the rotational speed of the impact shaft, wherein the impact shaft can drive the ram to rotate relative to the guide member;
    所述模式调节机构与所述锤冲击机构至少部分轴向重叠。The mode adjustment mechanism and the hammer impact mechanism at least partially axially overlap.
  40. 如权利要求39所述的手持工具,其特征在于,所述模式调节机构设置有冲击切换环,所述冲击切换环与所述锤冲击机构的导向件至少部分轴向重叠。A hand tool according to claim 39, wherein said mode adjustment mechanism is provided with an impact switching ring that at least partially axially overlaps the guide of said hammer impact mechanism.
  41. 如权利要求39所述的手持工具,其特征在于,所述手持工具机身的轴向长度为:185毫米至250毫米。A hand tool according to claim 39, wherein said hand tool body has an axial length of from 185 mm to 250 mm.
  42. 如权利要求41所述的手持工具,其特征在于,所述手持工具机身的轴向长度为:190毫米至230毫米。A hand tool according to claim 41, wherein said hand tool body has an axial length of from 190 mm to 230 mm.
  43. 如权利要求39所述的手持工具,其特征在于,所述曲面引导部在圆周方向上设置有若干个爬坡段以及与所述爬坡段对应的跌落段,当所述转换件经过所述爬坡段时,所述撞锤朝第一方向运动;当所述转换件经过所述跌落段时,所述撞锤朝第二方向运动从而实现冲击,所述爬坡段的个数为2到4个。The hand tool according to claim 39, wherein said curved guide portion is provided with a plurality of climbing sections in a circumferential direction and a falling section corresponding to said climbing sections, said switching member passing said When the climbing section is up, the ram moves in a first direction; when the conversion member passes the falling section, the ram moves in a second direction to achieve an impact, and the number of the climbing sections is 2 To four.
PCT/CN2019/075127 2018-02-14 2019-02-14 Handheld power tool WO2019158114A1 (en)

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EP3753676A4 (en) 2021-11-03

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