WO2019157606A1 - Capteur multifonction contenu dans un joint d'un rouleau d'une courroie transporteuse - Google Patents

Capteur multifonction contenu dans un joint d'un rouleau d'une courroie transporteuse Download PDF

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Publication number
WO2019157606A1
WO2019157606A1 PCT/CL2018/050011 CL2018050011W WO2019157606A1 WO 2019157606 A1 WO2019157606 A1 WO 2019157606A1 CL 2018050011 W CL2018050011 W CL 2018050011W WO 2019157606 A1 WO2019157606 A1 WO 2019157606A1
Authority
WO
WIPO (PCT)
Prior art keywords
roller
sensor
multifunction sensor
multifunction
rfid tag
Prior art date
Application number
PCT/CL2018/050011
Other languages
English (en)
Spanish (es)
Inventor
Enrique CELEDON VALENZUELA
Jaime CELEDON FERNANDEZ
Original Assignee
Industria Metalmecanica Rivet S.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Industria Metalmecanica Rivet S.A. filed Critical Industria Metalmecanica Rivet S.A.
Priority to CN201880056596.3A priority Critical patent/CN111094153A/zh
Priority to BR112020004849-6A priority patent/BR112020004849B1/pt
Priority to DE112018007085.9T priority patent/DE112018007085T5/de
Priority to AU2018408980A priority patent/AU2018408980A1/en
Priority to MX2020000273A priority patent/MX2020000273A/es
Priority to PE2020000029A priority patent/PE20200357A1/es
Priority to PCT/CL2018/050011 priority patent/WO2019157606A1/fr
Publication of WO2019157606A1 publication Critical patent/WO2019157606A1/fr
Priority to ECSENADI201991478A priority patent/ECSP19091478A/es
Priority to ZA2020/00018A priority patent/ZA202000018B/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/02—Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • B65G39/02—Adaptations of individual rollers and supports therefor

Definitions

  • the present invention relates to a multifunction sensor contained in a roller which is used in a monitoring system for a conveyor belt.
  • the present invention describes a multifunction sensor contained in a seal of a roller of a conveyor belt, comprising a multifunction sensor that is located next to a seal of a roller and adjacent to a bearing that are assembled with an axis of the roller having a cover and content within a cavity, preferably for use in mining operations.
  • the device can be a module that is inserted into the hole for use, and can be removed when the module fails or The battery needs to be replaced.
  • the device may be part of a system that includes remote monitoring equipment that receives roller condition signals from the device. Roller maintenance can be performed based on the receipt of data from the roller condition monitoring device.
  • Freeman's patent application US2009194390 dated 06.08.2009 entitled “apparatus and method for a conveyor belt in a monitoring state”, describes a method and system for monitoring the condition of the pins, on a conveyor belt .
  • a sensor is mechanically coupled to the conveyor belt and detects a characteristic of a support structure associated with the conveyor belt.
  • the sensor wirelessly transmits a signal corresponding to a monitoring system.
  • the monitor system determines a condition of the support structure based on the transmitted signal.
  • the support structure can be one of a plurality of support structures and the characteristics of each of the support structures can be detected, associated with identifiers for the support structures and transmitted to the monitor system.
  • the support structure may include a plurality of elements and a characteristic of each element may be detected and transmitted by one of a corresponding plurality of sensors.
  • the patent application W02007026135 dated 08.03.2007, of May Anthony, entitled “Monitoring of a conveyor belt”, describes a monitoring operation system for a conveyor belt installation comprising a conveyor belt having steel or other material of a relatively magnetically permeable reinforcement, said system comprising, in the vicinity of the conveyor belt, a field generator for generating a magnetic field and a sensor unit in a position downstream of the field generator, said sensor unit detecting the magnetic field that emanates of the passing conveyor belt, and monitoring means for receiving data related to the properties of the magnetic field detected by the sensor unit during a plurality of steps of each part of the length of the conveyor belt beyond the sensor unit, said comparison means incorporating comparison means to compare a set of received data with a set of previously received data, and output of means, to provide an output signal representative of the damage or deterioration of the armor when the data received subsequently has been diverted of the data previously received in more than one prescribed extension.
  • An object of the invention is a multifunction sensor contained in a seal of a roller of a conveyor belt, comprising a multifunction sensor that is located next to a seal of a roller and adjacent to a bearing that are assembled with an axis.
  • the multifunction sensor is located at at least one end of the roller, chosen at least as one or more sensor rollers in a monitoring system; the multifunction sensor is composed of a plate, and in a portion of said plate there is an electronic circuit containing a transceiver, an RFID reader, a magnetic sensor, a central processor, a sound sensor, a triaxial accelerometer and a sensor Of temperature;
  • an RFID tag or radio frequency identification tag (Radio Frequency Identification) and a geolocation module are available near said electronic circuit; in the rest of the board there is one or a group of batteries or other energy storage device.
  • Figure 1 describes a roller used in a conveyor belt, comprising a seal with the multifunction sensor.
  • Figure 2 describes the position of the multifunction sensor next to the seal.
  • FIGS 3A and 3B describe the multifunction seal with its components and support.
  • Figure 4 describes an additional sensor inserted in the liner or roller cover.
  • Figure 5 describes the monitoring system of a conveyor belt.
  • the present invention relates to a wireless monitoring system of a conveyor belt, by means of sensors. More specifically to a multifunction sensor contained in a roller for monitoring a conveyor belt.
  • a multifunction sensor (7) is located next to a seal (1) of a roller (23) and adjacent to a bearing (3) that are assembled with an axis (4) of the roller (23) that has a cover (2) , as shown in figure 1;
  • the multifunction sensor (7) can be placed on both ends of the roller (23), chosen as the sensor roller in the monitoring system.
  • the location of the multifunction sensor (7) that is between the bearing (3) and the seal (1) and contained within a cavity (40) is shown in detail.
  • the multifunction sensor (7) shown in Figure 3A, is composed of a plate (35), which comprises an electronic circuit (50) containing a transceiver (9), an RFID reader (10), a magnetic sensor (1 1), a central processor (14), a sound sensor (15), a triaxial accelerometer (16) and a temperature sensor (17); in addition, near the electronic circuit (50) there is an RFID tag (8) or radio frequency identification tag (Radio Frequency Identification), and a geolocation module (19); in the rest of the surface there is one or a group of batteries (18) or other energy storage device; the multifunction sensor (7) with its components, which are located in the cavity (40), are fixed by different alternatives (28), such as screws, by inter-component fitting or glue, as shown in Figure 3B, which shows an isometric view of the multifunction sensor arrangement (7) and its components , which are contained in a support base (26) and a cover (27) that form the cavity (40).
  • an RFID tag (13) is inserted in a rubber lining (6), which covers the cover (2) or on the same cover (2) of the roller (23), as shown in Figure 4, allows indicate the wear of said coating (6).
  • the RFID tag (13) that is close to the multifunction sensor (7), is installed near the cover (2) or on the same cover (2), usually in the center of it, so that when this RFID tag (13) is periodically read by the RFID reader (10) or other external reader, it is detected and it is assumed that wear has advanced to a distance from the cover (2) when the RFID tag (13) does not respond or is not detected , they are then assumed to be damaged or altered in their position, which should proceed to a necessary inspection.
  • an energy collection module which is not shown, is integrated into the roller (23), which allows the battery charge (18) to be extended or another energy storage device.
  • the multifunction sensor (7) collects information from the magnetic sensor (1 1) allows to detect the variations of some nearby metallic element, located in the rotor body, closest to the magnetic sensor (1 1), to determine the rate of rotation [RPM]; the sound sensor (15), allows to detect the level of sound pressure emitted by a source of vibration, this source of vibration being a symptom of failure; the triaxial accelerometer (16), allows to directly detect the accelerations produced by the vibrations in the three coordinate axes; the temperature sensor (17) delivers the temperature inside the roller (23); these data of the information collected by the central processor (14) are sent to the transceiver (9), for the determination of the operating state of the roller (23), and data for registration and traceability; this data with The information collected is sent to gateways (24) and these, in turn, are sent to a server in a cloud (20) for the processing of said information collected.
  • the multi-sensor module (7) also has a geolocation module (19), which allows the location of the rollers (23) to be determined.
  • the multifunction sensor (7) uses a wireless communications protocol of low energy consumption, allowing high autonomy through batteries (18), this multifunction sensor (7) occupies a very small space, which can be integrated inside the seal of the roller (23) or any other device that is required to monitor the operating status, geolocation and traceability of the rollers (23).
  • the multisensor (7) must be located close to the axis (4), the bearings (3) or the affordable structure that directly transmits the variables of interest, such as vibration, temperature, rotation rate, wear of the rubber lining (6 ), which covers the cover (2).
  • the multi-sensor module (7) is represented in the form suitable for roller application, without prejudice to other types of packaging.
  • the server in the cloud (20) corresponds to several virtual servers that can be scaled according to the number of multisensor modules (7) that are part of the monitoring, in this a display and analysis platform (21) is executed, the which corresponds to a system based on artificial intelligence for the analysis and visualization of data collected by all multi-sensor modules (7) in real time, from the visualization and analysis platform (21) the complete network of multi-sensor modules (7) is managed. , gateways (24) and cloud servers (20).
  • the multisensor (7) through the RFID reader (10) detects the presence of the RFID tag (13) located on the rubber liner (6) or on the same cover (2), the detection information collected by the RFID reader (10) is processed in the central processor (14), which by means of the transceiver (9) sends it to the door of link (24) to enter the server in the cloud (20) and manage alerts through the viewing and analysis platform (21).
  • the RFID tag (13) can be detected by an external reader, which is not shown, which through its own transceiver, sends it to the server in the cloud (20) and thus enters the system of Figure 5, to be evaluated.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)
  • Control Of Conveyors (AREA)
  • Rollers For Roller Conveyors For Transfer (AREA)

Abstract

L'invention concerne un capteur multifonction contenu dans un joint d'un rouleau d'une courrroie transporteuse, comprenant un capteur multifonction qui se situe de manière adjacente à un joint d'un rouleau et contigü à un roulement qui sont assemblés avec un axe du rouleau qui présente un revêtement et contenu dans une cavité ; le capteur multifonction se situe à au moins une extrémité du rouleau, choisi comme le rouleau capteur dans un système de surveillance ; le capteur multifonction est composé d'une plaque, et dans une partie de ladite plaque se situe un circuit électronique qui contient un émetteur-récepteur, un lecteur RFID, un capteur magnétique, un processeur central, un capteur sonore, un accéléromètre triaxial et un capteur de température ; en outre, près dudit circuit électronique se situe une étiquette RFID ou étiquette d'identification par radiofréquence (Radio Frequency Identification), et un module de géolocalisation ; dans le reste de la plaque se situe une batterie ou un groupe de batteries ou autre dispositif de stockage d'énergie.
PCT/CL2018/050011 2018-02-16 2018-02-16 Capteur multifonction contenu dans un joint d'un rouleau d'une courroie transporteuse WO2019157606A1 (fr)

Priority Applications (9)

Application Number Priority Date Filing Date Title
CN201880056596.3A CN111094153A (zh) 2018-02-16 2018-02-16 一种包括用于输送带辊密封件中的多功能传感器
BR112020004849-6A BR112020004849B1 (pt) 2018-02-16 2018-02-16 Sistema de monitoramento sem fio de uma correia transportadora
DE112018007085.9T DE112018007085T5 (de) 2018-02-16 2018-02-16 Multifunktionssensor, der sich in einem siegel einer rolle eines förderbandes befindet
AU2018408980A AU2018408980A1 (en) 2018-02-16 2018-02-16 Multifunction sensor contained in a seal of a conveyor belt roller
MX2020000273A MX2020000273A (es) 2018-02-16 2018-02-16 Un sensor multifuncion contenido en un sello de un rodillo de una correa transportadora.
PE2020000029A PE20200357A1 (es) 2018-02-16 2018-02-16 Un sensor multifuncion contenido en un sello de un rodillo de una correa transportadora
PCT/CL2018/050011 WO2019157606A1 (fr) 2018-02-16 2018-02-16 Capteur multifonction contenu dans un joint d'un rouleau d'une courroie transporteuse
ECSENADI201991478A ECSP19091478A (es) 2018-02-16 2019-12-27 Un sensor multifunción contenido en un sello de un rodillo de una correa transportadora
ZA2020/00018A ZA202000018B (en) 2018-02-16 2020-01-02 Multifunction sensor contained in a seal of a conveyor belt roller

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CL2018/050011 WO2019157606A1 (fr) 2018-02-16 2018-02-16 Capteur multifonction contenu dans un joint d'un rouleau d'une courroie transporteuse

Publications (1)

Publication Number Publication Date
WO2019157606A1 true WO2019157606A1 (fr) 2019-08-22

Family

ID=67619710

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CL2018/050011 WO2019157606A1 (fr) 2018-02-16 2018-02-16 Capteur multifonction contenu dans un joint d'un rouleau d'une courroie transporteuse

Country Status (9)

Country Link
CN (1) CN111094153A (fr)
AU (1) AU2018408980A1 (fr)
BR (1) BR112020004849B1 (fr)
DE (1) DE112018007085T5 (fr)
EC (1) ECSP19091478A (fr)
MX (1) MX2020000273A (fr)
PE (1) PE20200357A1 (fr)
WO (1) WO2019157606A1 (fr)
ZA (1) ZA202000018B (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021108835A1 (fr) * 2019-12-06 2021-06-10 Colorado Conveyors, Inc. Surveillance d'un composant de transporteur
WO2024092023A1 (fr) * 2022-10-25 2024-05-02 Superior Industries, Inc. Systèmes, procédés et appareil de surveillance de poulie tendeur de transporteur

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2024003621A1 (fr) * 2022-06-28 2024-01-04 Lorbrand (Pty) Ltd Dispositif de surveillance de rouleau

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WO2010142029A1 (fr) * 2009-06-09 2010-12-16 Tca Technologies Inc. Systèmes et procédés pour contrôler des galets pour des transporteurs
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EP1329727A1 (fr) * 2001-10-18 2003-07-23 Nsk Ltd Capteur de vitesse angulaire
WO2010142029A1 (fr) * 2009-06-09 2010-12-16 Tca Technologies Inc. Systèmes et procédés pour contrôler des galets pour des transporteurs
WO2015042661A2 (fr) * 2013-09-24 2015-04-02 Vayeron Pty Ltd Rouleau, procédé pour contrôler une pluralité de rouleaux, et système de transport
WO2016019431A1 (fr) * 2014-08-04 2016-02-11 Ezifix Mining Solutions Pty Ltd Appareil, système et procédé de surveillance de rouleau de transporteur
CL2014002786A1 (es) * 2014-10-16 2015-01-30 Tecnologia Integral S A Sistema de monitoreo in situ, en línea, de manera remota, de los polines de una correa transportadora, comprende un sensor acoplado a una estación de polines que conforma el sistema de soporte de la correa transportadora; método de monitoreo de polines de correas transportadoras.
WO2016161473A1 (fr) * 2015-04-10 2016-10-13 Orontide Group Ltd Appareil de contrôle de poulie de transporteur

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021108835A1 (fr) * 2019-12-06 2021-06-10 Colorado Conveyors, Inc. Surveillance d'un composant de transporteur
WO2024092023A1 (fr) * 2022-10-25 2024-05-02 Superior Industries, Inc. Systèmes, procédés et appareil de surveillance de poulie tendeur de transporteur

Also Published As

Publication number Publication date
CN111094153A (zh) 2020-05-01
BR112020004849A2 (pt) 2020-09-15
ZA202000018B (en) 2021-09-29
DE112018007085T5 (de) 2021-04-08
ECSP19091478A (es) 2020-02-28
AU2018408980A1 (en) 2020-05-21
MX2020000273A (es) 2021-01-29
BR112020004849B1 (pt) 2023-12-19
PE20200357A1 (es) 2020-02-19

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