WO2019144589A1 - Method for preparing high-content trehalose - Google Patents

Method for preparing high-content trehalose Download PDF

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WO2019144589A1
WO2019144589A1 PCT/CN2018/097577 CN2018097577W WO2019144589A1 WO 2019144589 A1 WO2019144589 A1 WO 2019144589A1 CN 2018097577 W CN2018097577 W CN 2018097577W WO 2019144589 A1 WO2019144589 A1 WO 2019144589A1
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liquid
trehalose
crystallization
corn
content
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PCT/CN2018/097577
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French (fr)
Chinese (zh)
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伊婷婷
富春丽
齐志伟
李军
范世远
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通辽梅花生物科技有限公司
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Priority to JP2020562807A priority Critical patent/JP7062090B2/en
Publication of WO2019144589A1 publication Critical patent/WO2019144589A1/en

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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P19/00Preparation of compounds containing saccharide radicals
    • C12P19/24Preparation of compounds containing saccharide radicals produced by the action of an isomerase, e.g. fructose
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P19/00Preparation of compounds containing saccharide radicals
    • C12P19/12Disaccharides
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07HSUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
    • C07H1/00Processes for the preparation of sugar derivatives
    • C07H1/06Separation; Purification
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07HSUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
    • C07H3/00Compounds containing only hydrogen atoms and saccharide radicals having only carbon, hydrogen, and oxygen atoms
    • C07H3/04Disaccharides
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P19/00Preparation of compounds containing saccharide radicals
    • C12P19/14Preparation of compounds containing saccharide radicals produced by the action of a carbohydrase (EC 3.2.x), e.g. by alpha-amylase, e.g. by cellulase, hemicellulase
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12YENZYMES
    • C12Y302/00Hydrolases acting on glycosyl compounds, i.e. glycosylases (3.2)
    • C12Y302/01Glycosidases, i.e. enzymes hydrolysing O- and S-glycosyl compounds (3.2.1)
    • C12Y302/011414-Alpha-D-{(1->4)-alpha-D-glucano} trehalose trehalohydrolase (3.2.1.141)
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12YENZYMES
    • C12Y504/00Intramolecular transferases (5.4)
    • C12Y504/99Intramolecular transferases (5.4) transferring other groups (5.4.99)
    • C12Y504/99015(1->4)-Alpha-D-glucan 1-alpha-D-glucosylmutase (5.4.99.15)

Definitions

  • the invention relates to a preparation method of trehalose, in particular to a preparation method of high content trehalose.
  • Trehalose also known as leaking sugar, sugar, etc.
  • Trehalose has a magical protective effect on organisms. Under the harsh environmental conditions of high temperature, high cold, high osmotic pressure and dry water loss, trehalose can form a unique protective film on the cell surface, effectively protecting the invariant inactivation of protein molecules. To maintain the life process and biological characteristics of the living body. In nature, other sugars such as sucrose and glucose do not have this function.
  • This unique functional property makes trehalose not only an excellent protective agent for protein drugs, enzymes, vaccines and other biological products, but also an important component for maintaining cell activity and moisturizing cosmetics.
  • the unique food ingredients of fresh food flavor and improved food quality have greatly expanded the function of trehalose as a natural edible sweet candy.
  • trehalose products are mainly used in the fields of baking, medicine, cosmetics, food preservation, etc., mainly to moisturize, lock water, protect color, reduce the Maillard reaction, improve product quality, extend product shelf life, is a An important food.
  • the role of trehalose products depends on the level of trehalose in their products. The higher the trehalose content in the product, the better its functionality. Therefore, it is used in foods and cosmetics with high levels of trehalose.
  • ion exchange desalting and chromatographic separation and purification are generally used, and the prepared trehalose content is about 98%; or the alcoholization separation is used for purification, but some chemical reagents are needed in the alcoholation separation, for example, Alcohols, which have a certain amount of retention in trehalose products, cannot be completely removed.
  • Alcohols which have a certain amount of retention in trehalose products, cannot be completely removed.
  • the content of trehalose in the product is increased, the application range of trehalose products is limited to some extent, such as the retention of alcoholic substances. Trehalose products cannot be used in cosmetics.
  • the object of the present invention is to provide a preparation method of high content trehalose with high trehalose content, high yield and uniform particle size.
  • a high-content trehalose preparation method which comprises the following steps in sequence: (1) preparation of starch milk; (2) liquefaction; (3) double enzymatic hydrolysis; (4) filtration and protein removal; (5) Decolorization; (6) desalting; (7) nanofiltration and chromatographic separation and purification; (8) concentrated crystallization; (9) separation and drying to obtain a finished product.
  • the specific operation steps of the nanofiltration and chromatographic separation and purification are as follows: firstly, the desalting liquid obtained in the previous step is subjected to nanofiltration, and the molecular weight cutoff of the nanofiltration membrane is 200-300 Da, and the quality of the trehalose in the nanofiltrate. The percentage is ⁇ 98%; the nanofiltrate is diluted with purified water to obtain a trehalose concentration of 15-25% in the diluent; the dilution is chromatographically separated, and the chromatographic separation temperature is 65-75 ° C, The purified liquid is obtained, and the mass percentage of trehalose in the purified liquid is ⁇ 99.5%. Purification is carried out by a combination of nanofiltration and chromatographic separation to increase the trehalose content in the product.
  • the specific operation steps of preparing the starch milk are: taking corn into water, the ratio of the corn to the water is 5-8: 2-5, the temperature of the soaking water is 40-60 ° C, soaking to the The seed coat of the corn can be peeled off to obtain the soaked corn; the moisture is filtered off and the soaked corn is crushed until the whole grain amount is ⁇ 10 grains/100 g to obtain the crushed corn; the crushed corn is ground to remove the germ in the corn , the amount of corn germ in the slurry is less than 5 / 100ml, to obtain a slurry; the slurry is disc separated, until the protein content of the slurry is ⁇ 10%, to obtain the starch milk;
  • the specific operation step of the liquefying is: after the preparation of the starch milk, the starch milk is concentrated to 15-30Be to obtain a concentrated starch milk; the concentrated starch milk is liquefied, the liquefaction temperature is 110-120 ° C, and the liquefaction time is 15-25 min, obtaining a liquefied liquid;
  • the specific operation step of the double enzymatic hydrolysis is: after the liquefaction is completed, a complex enzyme is added to the liquefaction liquid, and the mass of the composite enzyme is 5-15% of the mass of the starch milk, and the pH is 4.0-4.5. Enzymatic hydrolysis at a temperature of 48-62 ° C, the enzymatic hydrolysis time is 36-60 h, to obtain an enzymatic hydrolysate;
  • the specific operation step of filtering the protein is as follows: after the double enzymatic hydrolysis is completed, the enzymatic hydrolysate is filtered, the filtration precision is 5-25 ⁇ m, and the filtration is carried out until the translucent value of the filtrate is more than 90%, that is, the deproteinized solution is obtained;
  • the specific operation step of the decolorization is: after the filtration of the protein is completed, the activated carbon particles are added to the deproteinized liquid, and the mass of the activated carbon particles is 0.1-1% of the mass of the filtrate, and the temperature is 65-70 ° C. Decolorization under the conditions of 30-60min, and then cyclic filtration to remove activated carbon particles, until the filtrate transmission value of 98% or more, that is, a decolorizing solution;
  • the specific operation step of the desalination is: after the decolorization is completed, the decolorizing liquid is ion-exchanged, and the conductivity of the ion exchange liquid is less than 50 us/cm, that is, the desalting liquid is obtained;
  • the specific operation step of the concentrated crystallization is as follows: after the purification is completed, the purification liquid is subjected to evaporation crystallization until the mass percentage of trehalose in the evaporation crystallization liquid is ⁇ 60%, and then cooling and crystallization is performed, when the cooling is performed. When the temperature of the crystallization falls below 20 ° C, the cooled crystallization liquid is obtained;
  • the specific operation steps of the separation and drying to obtain the finished product are: after the concentrated crystallization is completed, the cooled crystallization liquid is centrifuged to obtain a wet product; and the wet product is dried to a water content of ⁇ 1% to obtain the high content. Finished trehalose.
  • the cooling crystallization has a cooling rate of 4-6 ° C / h.
  • the complex enzyme includes MThase (malt oligosaccharide-based trehalose hydrolase) and MTsase (malto-oligosaccharide-based trehalose synthase), and the mass ratio of the MThase to the MTsase is 2:1,
  • the activity values of MThase and MTsase were both 1-20 U/g.
  • the trehalose content is calculated according to the calculation formula of trehalose content in the national standard 23529-2009.
  • the invention has the advantages that: the product prepared by the invention has a trehalose content of more than 99.7%, and has good functionality; compared with the ordinary trehalose product, the usage amount of the same effect can be reduced by 2-5%, and the use can be reduced.
  • the cost of the product; good water retention, used for baking can improve the bulkiness of the baked product, and for cosmetics can improve the moisture retention of the cosmetic; can effectively reduce the occurrence of Maillard reaction, and has strong color protection ability for fruits and vegetables; 2.
  • the product of the invention has high yield, close to 100%, can improve the output of the enterprise and is beneficial to industrial production; 3.
  • the product of the invention has a particle size of 30 mesh or less and 70% or more, and the particle size of 40 mesh or less accounts for more than 60%. More than 200% of the above 200 mesh; the particles are more uniform, faster than ordinary trehalose products, easy to use.
  • High-content trehalose preparation method which specifically comprises: (1) starch milk preparation, (2) liquefaction, (3) double enzymatic hydrolysis, (4) filtration to remove protein, (5) decolorization, (6) desalting, (7) Purification, (8) concentrated crystallization, (9) separation and drying;
  • Preparation of starch milk Take corn into water, the ratio of corn to water is 6.6:4.5, the temperature of soaking water is 50 °C, soaked until the seed coat of corn can be peeled off, soaked corn; filter water and soak corn The crushing is carried out to separate the seed coat to a whole grain amount of 5 grains/100 g to obtain crushed corn; the crushed corn is ground to remove the germ in the corn, and the amount of the corn germ in the polishing liquid is 2/100 ml, which is ground. Liquid; the slurry is separated by a disc, and the protein content in the slurry is 6% to obtain starch milk;
  • Double enzymatic hydrolysis (2) After liquefaction is completed, a complex enzyme is added to the liquefaction solution.
  • the complex enzyme includes MThase and MTsase.
  • the mass ratio of MThase to MTsase is 2:1, and the activity of MThase and MTsase is 10U. /g;
  • the mass of the composite enzyme is 10% of the mass of the starch milk, and the enzymatic hydrolysis is carried out under the conditions of pH 4.3 and temperature of 55 ° C, and the enzymatic hydrolysis time is 48 h to obtain an enzymatic hydrolysate;
  • the high content trehalose product has a trehalose content of 100.56%, a yield of 99.8%, a granule degree of 30 mesh or less, 70% or more, a granule degree of 40 mesh or less, 60% or more, and 200 mesh or more, 90% or more. More than %; good water retention, used for baking, the bulkiness of the baked product is high. After 5 days at 4 °C, the hardness value is 357, which can prolong the storage time.
  • the moisturizing ability of cosmetics is not added with trehalose. 1.6 times or so; the incidence of baking Maillard reaction can be reduced by more than 50%, the color protection ability of fruits and vegetables is strong, and the shelf life of fruits and vegetables can be prolonged.
  • High-content trehalose preparation method which specifically comprises: (1) starch milk preparation, (2) liquefaction, (3) double enzymatic hydrolysis, (4) filtration to remove protein, (5) decolorization, (6) desalting, (7) Purification, (8) concentrated crystallization, (9) separation and drying;
  • Preparation of starch milk Take corn soaked into water, the ratio of corn to water is 5:2, the temperature of soaking water is 40 °C, soaked until the seed coat of corn can be peeled off, get soaked corn; filter water and soak corn The crushing is carried out to separate the seed coat to a whole grain amount of 8 grains/100 g to obtain crushed corn; the crushed corn is ground to remove the germ in the corn, and the amount of the corn germ in the slurry is 3/100 ml, and the slurry is obtained. The polishing liquid is disc separated, and the protein content in the polishing liquid is 10% to obtain starch milk;
  • Double enzymatic hydrolysis (2) After liquefaction is completed, complex enzyme is added to the liquefaction solution.
  • the complex enzyme includes MThase and MTsase.
  • the mass ratio of MThase to MTsase is 2:1, and the activity of MThase and MTsase is 1U. /g;
  • the mass of the composite enzyme is 5% of the mass of the starch milk, and the enzymatic hydrolysis is carried out at a pH of 4.0 and a temperature of 48 ° C, and the enzymatic hydrolysis time is 60 h to obtain an enzymatic hydrolyzate;
  • the high content trehalose product has a trehalose content of 100.1%, a yield of 99.7%, a granule degree of 30 mesh or less, 70% or more, a particle size of 40 mesh or less, 60% or more, and 200 mesh or more. More than %; good water retention, used for baking, the bulkiness of the baked product is high. After 5 days at 4 °C, the hardness value is 372, which can prolong the storage time. For cosmetics, the moisturizing ability of cosmetics is not added with trehalose. 1.5 times; the incidence of baking Maillard reaction can be reduced by more than 50%, the color protection ability of fruits and vegetables is strong, and the shelf life of fruits and vegetables can be prolonged.
  • High-content trehalose preparation method which specifically comprises: (1) starch milk preparation, (2) liquefaction, (3) double enzymatic hydrolysis, (4) filtration to remove protein, (5) decolorization, (6) desalting, (7) Purification, (8) concentrated crystallization, (9) separation and drying;
  • Double enzymatic hydrolysis (2) After liquefaction is completed, complex enzyme is added to the liquefaction solution.
  • the complex enzyme includes MThase and MTsase.
  • the mass ratio of MThase to MTsase is 2:1, and the activity of MThase and MTsase is 20U. /g;
  • the mass of the composite enzyme is 15% of the mass of the starch milk, and the enzymatic hydrolysis is carried out at a pH of 4.5 and a temperature of 62 ° C, and the enzymatic hydrolysis time is 36 h to obtain an enzymatic hydrolyzate;
  • the trehalose content in the high content trehalose product is 100.21%, the yield is 100.1%, the granulity is less than 30 mesh, accounting for more than 70%, the granulity is less than 40 mesh, accounting for more than 60%, and the above 200 mesh is 90%. More than %; good water retention, used for baking, the bulkiness of the baked product is high. After 5 days at 4 °C, the hardness value is 369, which can prolong the storage time.
  • the moisturizing ability of cosmetics is not added with trehalose. 1.4 times or so; the incidence of baking Maillard reaction can be reduced by more than 50%, the color protection ability of fruits and vegetables is strong, and the shelf life of fruits and vegetables can be prolonged.
  • the ordinary trehalose product and the present invention were respectively dissolved in the homogenized pure water and prepared into a sample having a concentration of 1%, which were respectively named as a control group and a test group, and the trehalose content was measured by a liquid chromatograph under the same conditions. Analysis, analysis results are shown in Table 1.
  • the trehalose content of the test group is higher than that of the control group, and the trehalose content of the test group is 101.2%, indicating that the trehalose content in the present invention is higher than that of the ordinary trehalose product, and the functionality of the present invention is superior to that of the ordinary trehalose product.
  • the same mask was prepared, and the common trehalose product (the trehalose content of 98%) and the present invention (the trehalose content of 99.7%) of the mass ratio of 3% were added under the same conditions and the same amount, and the ordinary trehalose product was used.
  • the mask was used as a control group, and the mask made by using the trehalose product of the present invention was used as a test group; the test group and the control group were placed at a temperature of 26 ° C and other environmental conditions were the same for 8 hours, and the moisture in the mask was detected by a rapid moisture meter.
  • Table 2 The results are shown in Table 2.
  • the ordinary trehalose product (havage content of 98%) and the present invention (trehalose content of 99.7%) are dissolved in the same solvent and prepared into a solution having a concentration of 20%, and the solution prepared from the ordinary trehalose product is a control group.
  • the solution prepared by the invention was a test group, and a mass ratio of 1% proline was added to the control group and the test group, and the solution was fully dissolved.
  • the control group and the test group were respectively placed in a water bath at 100 ° C, and the Maillard reaction was carried out after 30 minutes. The observation results are shown in Table 3.

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Abstract

A method for preparing high-content trehalose. The method sequentially comprises the following steps: (1) preparing starch milk; (2) liquefying; (3) performing double enzymolysis; (4) filtering to remove protein; (5) decolorizing; (6) desalting; (7) performing nanofiltration and chromatographic separation and purification; (8) performing concentration and crystallization; and (9) separating and drying to obtain a finished product.

Description

高含量海藻糖的制备方法Method for preparing high content trehalose 技术领域Technical field
本发明涉及一种海藻糖制备方法,特别涉及一种高含量海藻糖制备方法。The invention relates to a preparation method of trehalose, in particular to a preparation method of high content trehalose.
背景技术Background technique
海藻糖又称漏芦糖、蕈糖等,是一种安全、可靠的天然糖类。海藻糖对生物体具有神奇的保护作用,海藻糖在高温、高寒、高渗透压及干燥失水等恶劣环境条件下,在细胞表面能形成独特的保护膜,有效地保护蛋白质分子不变性失活,从而维持生命体的生命过程和生物特征。而自然界中如蔗糖、葡萄糖等其它糖类,均不具备这一功能。这一独特的功能特性,使得海藻糖除了可以作为蛋白质药物、酶、疫苗和其他生物制品的优良活性保护剂以外,还是保持细胞活性、保湿类化妆品的重要成分,更可作为防止食品劣化、保持食品新鲜风味、提升食品品质的独特食品配料,大大拓展了海藻糖作为天然食用甜味糖的功能。Trehalose, also known as leaking sugar, sugar, etc., is a safe and reliable natural sugar. Trehalose has a magical protective effect on organisms. Under the harsh environmental conditions of high temperature, high cold, high osmotic pressure and dry water loss, trehalose can form a unique protective film on the cell surface, effectively protecting the invariant inactivation of protein molecules. To maintain the life process and biological characteristics of the living body. In nature, other sugars such as sucrose and glucose do not have this function. This unique functional property makes trehalose not only an excellent protective agent for protein drugs, enzymes, vaccines and other biological products, but also an important component for maintaining cell activity and moisturizing cosmetics. The unique food ingredients of fresh food flavor and improved food quality have greatly expanded the function of trehalose as a natural edible sweet candy.
技术问题technical problem
目前,海藻糖产品主要用于烘焙、医药、化妆品、食品保鲜等领域,主要起到保湿、锁水、护色、降低美拉德反应的作用,可提高产品的质量,延长产品保质期,是一种重要的食品。海藻糖产品作用的发挥取决于其产品中海藻糖含量的高低,产品中海藻糖含量越高,其功能性越好,因此用于食品、化妆品中都有含量较高的海藻糖。目前,对于海藻糖含量的提高,一般采用离子交换脱盐、色谱分离提纯的方法,制备的海藻糖含量在98%左右;或者采用醇化分离进行精制,但是醇化分离中需要使用到一些化学试剂,例如醇类物质,其在海藻糖产品中有一定量的存留,无法完全去除,虽然提高了产品中海藻糖的含量,但在一定程度上限制了海藻糖产品的适用范围,如留存有醇类物质的海藻糖产品不能用于化妆品。At present, trehalose products are mainly used in the fields of baking, medicine, cosmetics, food preservation, etc., mainly to moisturize, lock water, protect color, reduce the Maillard reaction, improve product quality, extend product shelf life, is a An important food. The role of trehalose products depends on the level of trehalose in their products. The higher the trehalose content in the product, the better its functionality. Therefore, it is used in foods and cosmetics with high levels of trehalose. At present, for the improvement of trehalose content, ion exchange desalting and chromatographic separation and purification are generally used, and the prepared trehalose content is about 98%; or the alcoholization separation is used for purification, but some chemical reagents are needed in the alcoholation separation, for example, Alcohols, which have a certain amount of retention in trehalose products, cannot be completely removed. Although the content of trehalose in the product is increased, the application range of trehalose products is limited to some extent, such as the retention of alcoholic substances. Trehalose products cannot be used in cosmetics.
技术解决方案Technical solution
本发明的目的在于提供一种海藻糖含量高、收率高、粒度均匀的高含量海藻糖制备方法。The object of the present invention is to provide a preparation method of high content trehalose with high trehalose content, high yield and uniform particle size.
本发明由如下技术方案实施:高含量海藻糖制备方法,其依次包括如下步骤:(1)淀粉乳制备;(2)液化;(3)双酶解;(4)过滤去蛋白;(5)脱色;(6)脱盐;(7)纳滤和色谱分离提纯;(8)浓缩结晶;(9)分离干燥制得成品。The invention is implemented by the following technical scheme: a high-content trehalose preparation method, which comprises the following steps in sequence: (1) preparation of starch milk; (2) liquefaction; (3) double enzymatic hydrolysis; (4) filtration and protein removal; (5) Decolorization; (6) desalting; (7) nanofiltration and chromatographic separation and purification; (8) concentrated crystallization; (9) separation and drying to obtain a finished product.
具体的,所述纳滤和色谱分离提纯的具体操作步骤为:先对上一步骤得到的脱盐液进行纳滤,纳滤膜分子量截留量为200-300Da,至纳滤液中的海藻糖的质量百分含量≥98%;用纯净水对所述纳滤液进行稀释,得到稀释液中的海藻糖浓度为15-25%;对所述稀释液进行色谱分离,色谱分离温度为65-75℃,得到所述提纯液,所述提纯液中海藻糖的质量百分含量≥99.5%。采用纳滤和色谱分离相结合的方法进行提纯,提高了产品中海藻糖含量。Specifically, the specific operation steps of the nanofiltration and chromatographic separation and purification are as follows: firstly, the desalting liquid obtained in the previous step is subjected to nanofiltration, and the molecular weight cutoff of the nanofiltration membrane is 200-300 Da, and the quality of the trehalose in the nanofiltrate. The percentage is ≥98%; the nanofiltrate is diluted with purified water to obtain a trehalose concentration of 15-25% in the diluent; the dilution is chromatographically separated, and the chromatographic separation temperature is 65-75 ° C, The purified liquid is obtained, and the mass percentage of trehalose in the purified liquid is ≥99.5%. Purification is carried out by a combination of nanofiltration and chromatographic separation to increase the trehalose content in the product.
优选的,所述淀粉乳制备的具体操作步骤为:取玉米浸泡至水中,所述玉米与所述水的比例为5-8:2-5,浸泡水温为40-60℃,浸泡至所述玉米的种皮可以剥离为止,得到浸泡玉米;滤除水分并对所述浸泡玉米进行破碎,至整粒量为<10粒/100g,得到破碎玉米;所述破碎玉米进行研磨去除玉米中的胚芽,至研磨液中玉米胚芽的数量小于5个/100ml,得到研磨液;所述研磨液进行碟片分离,至所述研磨液中蛋白质含量≤10%,得到所述淀粉乳;Preferably, the specific operation steps of preparing the starch milk are: taking corn into water, the ratio of the corn to the water is 5-8: 2-5, the temperature of the soaking water is 40-60 ° C, soaking to the The seed coat of the corn can be peeled off to obtain the soaked corn; the moisture is filtered off and the soaked corn is crushed until the whole grain amount is <10 grains/100 g to obtain the crushed corn; the crushed corn is ground to remove the germ in the corn , the amount of corn germ in the slurry is less than 5 / 100ml, to obtain a slurry; the slurry is disc separated, until the protein content of the slurry is ≤ 10%, to obtain the starch milk;
所述液化的具体操作步骤为:淀粉乳制备完成后,将所述淀粉乳浓缩至15-30Be,得到浓缩淀粉乳;对所述浓缩淀粉乳进行液化,液化温度110-120℃,液化时间为15-25min,得到液化液;The specific operation step of the liquefying is: after the preparation of the starch milk, the starch milk is concentrated to 15-30Be to obtain a concentrated starch milk; the concentrated starch milk is liquefied, the liquefaction temperature is 110-120 ° C, and the liquefaction time is 15-25 min, obtaining a liquefied liquid;
所述双酶解的具体操作步骤为:液化完成后,向所述液化液中加入复合酶,所述复合酶的质量为所述淀粉乳的质量的5-15%,在pH4.0-4.5、温度为48-62℃的条件下进行酶解,酶解时间为36-60h,得到酶解液;The specific operation step of the double enzymatic hydrolysis is: after the liquefaction is completed, a complex enzyme is added to the liquefaction liquid, and the mass of the composite enzyme is 5-15% of the mass of the starch milk, and the pH is 4.0-4.5. Enzymatic hydrolysis at a temperature of 48-62 ° C, the enzymatic hydrolysis time is 36-60 h, to obtain an enzymatic hydrolysate;
所述过滤去蛋白的具体操作步骤为:双酶解完成后,将所述酶解液过滤,过滤精度为5-25μm,循环过滤至滤液透光值90%以上,即得去蛋白液;The specific operation step of filtering the protein is as follows: after the double enzymatic hydrolysis is completed, the enzymatic hydrolysate is filtered, the filtration precision is 5-25 μm, and the filtration is carried out until the translucent value of the filtrate is more than 90%, that is, the deproteinized solution is obtained;
所述脱色的具体操作步骤为:过滤去蛋白完成后,向所述去蛋白液中加入活性炭颗粒,所述活性炭颗粒的质量为所述滤液质量的0.1-1%,在温度为65-70℃的条件下脱色30-60min,然后循环过滤去除活性炭颗粒,至滤液透光值达到98%以上,即得脱色液;The specific operation step of the decolorization is: after the filtration of the protein is completed, the activated carbon particles are added to the deproteinized liquid, and the mass of the activated carbon particles is 0.1-1% of the mass of the filtrate, and the temperature is 65-70 ° C. Decolorization under the conditions of 30-60min, and then cyclic filtration to remove activated carbon particles, until the filtrate transmission value of 98% or more, that is, a decolorizing solution;
所述脱盐的具体操作步骤为:脱色完成后,对所述脱色液进行离子交换,至离子交换液电导率小于50us/cm,即得脱盐液;The specific operation step of the desalination is: after the decolorization is completed, the decolorizing liquid is ion-exchanged, and the conductivity of the ion exchange liquid is less than 50 us/cm, that is, the desalting liquid is obtained;
所述浓缩结晶的具体操作步骤为:提纯完成后,先对所述提纯液进行蒸发结晶,至蒸发结晶液中海藻糖的质量百分含量≥60%时,再进行冷却结晶,当所述冷却结晶的温度降至20℃以下时,得到所述冷却结晶液;The specific operation step of the concentrated crystallization is as follows: after the purification is completed, the purification liquid is subjected to evaporation crystallization until the mass percentage of trehalose in the evaporation crystallization liquid is ≥60%, and then cooling and crystallization is performed, when the cooling is performed. When the temperature of the crystallization falls below 20 ° C, the cooled crystallization liquid is obtained;
所述分离干燥制得成品的具体操作步骤为:浓缩结晶完成后,对所述冷却结晶液进行离心分离,得到湿品;所述湿品烘干至含水量<1%,得到所述高含量海藻糖成品。The specific operation steps of the separation and drying to obtain the finished product are: after the concentrated crystallization is completed, the cooled crystallization liquid is centrifuged to obtain a wet product; and the wet product is dried to a water content of <1% to obtain the high content. Finished trehalose.
进一步的,所述(8)浓缩结晶中,所述冷却结晶的降温速率为4-6℃/h。Further, in the (8) concentrated crystal, the cooling crystallization has a cooling rate of 4-6 ° C / h.
进一步的,所述复合酶包括MThase(麦芽寡糖基海藻糖水解酶)和MTsase(麦芽寡糖基海藻糖合成酶),所述MThase与所述MTsase的添加质量比为2:1,所述MThase、所述MTsase的活力值均为1-20U/g。Further, the complex enzyme includes MThase (malt oligosaccharide-based trehalose hydrolase) and MTsase (malto-oligosaccharide-based trehalose synthase), and the mass ratio of the MThase to the MTsase is 2:1, The activity values of MThase and MTsase were both 1-20 U/g.
本申请制备的海藻糖产品中,海藻糖含量按国标23529-2009中海藻糖含量计算公式计算得到。In the trehalose product prepared in the present application, the trehalose content is calculated according to the calculation formula of trehalose content in the national standard 23529-2009.
有益效果Beneficial effect
本发明的优点:1、本发明制备的产品中,海藻糖含量大于99.7%,功能性好;与普通海藻糖产品相比,其达到相同效果的使用量可降低2-5%,可降低使用者的成本;保水性好,用于烘焙可提高烘焙产品的蓬松度,用于化妆品则可以提高化妆品的锁水保湿度;可有效降低美拉德反应的发生,对蔬果的护色能力强;2、本发明的产品收率高,接近100%,可提高企业产量,利于工业生产;3、本发明的产品颗粒度为30目以下占70%以上,颗粒度40目以下占60%以上,200目以上占90%以上;颗粒较均匀,比普通海藻糖产品溶解速度快,使用方便。The invention has the advantages that: the product prepared by the invention has a trehalose content of more than 99.7%, and has good functionality; compared with the ordinary trehalose product, the usage amount of the same effect can be reduced by 2-5%, and the use can be reduced. The cost of the product; good water retention, used for baking can improve the bulkiness of the baked product, and for cosmetics can improve the moisture retention of the cosmetic; can effectively reduce the occurrence of Maillard reaction, and has strong color protection ability for fruits and vegetables; 2. The product of the invention has high yield, close to 100%, can improve the output of the enterprise and is beneficial to industrial production; 3. The product of the invention has a particle size of 30 mesh or less and 70% or more, and the particle size of 40 mesh or less accounts for more than 60%. More than 200% of the above 200 mesh; the particles are more uniform, faster than ordinary trehalose products, easy to use.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
高含量海藻糖制备方法,其具体包括:(1)淀粉乳制备,(2)液化,(3)双酶解,(4)过滤去蛋白,(5)脱色,(6)脱盐,(7)提纯,(8)浓缩结晶,(9)分离干燥;其中:High-content trehalose preparation method, which specifically comprises: (1) starch milk preparation, (2) liquefaction, (3) double enzymatic hydrolysis, (4) filtration to remove protein, (5) decolorization, (6) desalting, (7) Purification, (8) concentrated crystallization, (9) separation and drying;
(1)淀粉乳制备:取玉米浸泡至水中,玉米与水的比例为6.6:4.5,浸泡水温为50℃,浸泡至玉米的种皮可以剥离为止,得到浸泡玉米;滤除水分并对浸泡玉米进行破碎,以分离种皮,至整粒量为5粒/100g,得到破碎玉米;破碎玉米进行研磨以去除玉米中的胚芽,至研磨液中玉米胚芽的数量为2个/100ml中,得到研磨液;研磨液进行碟片分离,至研磨液中蛋白质含量为6%,得到淀粉乳;(1) Preparation of starch milk: Take corn into water, the ratio of corn to water is 6.6:4.5, the temperature of soaking water is 50 °C, soaked until the seed coat of corn can be peeled off, soaked corn; filter water and soak corn The crushing is carried out to separate the seed coat to a whole grain amount of 5 grains/100 g to obtain crushed corn; the crushed corn is ground to remove the germ in the corn, and the amount of the corn germ in the polishing liquid is 2/100 ml, which is ground. Liquid; the slurry is separated by a disc, and the protein content in the slurry is 6% to obtain starch milk;
(2)液化:(1)淀粉乳制备完成后,将淀粉乳浓缩至26Be,得到浓缩淀粉乳;对浓缩淀粉乳进行液化,液化温度115℃,液化时间为20min,得到液化液;(2) Liquefaction: (1) After the preparation of the starch milk, the starch milk is concentrated to 26Be to obtain concentrated starch milk; the concentrated starch milk is liquefied, the liquefaction temperature is 115 ° C, and the liquefaction time is 20 min to obtain a liquefaction liquid;
(3)双酶解:(2)液化完成后,向液化液中加入复合酶,复合酶包括MThase和MTsase,MThase与MTsase的添加质量比为2:1,MThase、MTsase的活力值均为10U/g;复合酶的质量为淀粉乳的质量的10%,在pH4.3、温度为55℃的条件下进行酶解,酶解时间为48h,得到酶解液;(3) Double enzymatic hydrolysis: (2) After liquefaction is completed, a complex enzyme is added to the liquefaction solution. The complex enzyme includes MThase and MTsase. The mass ratio of MThase to MTsase is 2:1, and the activity of MThase and MTsase is 10U. /g; the mass of the composite enzyme is 10% of the mass of the starch milk, and the enzymatic hydrolysis is carried out under the conditions of pH 4.3 and temperature of 55 ° C, and the enzymatic hydrolysis time is 48 h to obtain an enzymatic hydrolysate;
(4)过滤去蛋白:(3)双酶解完成后,将酶解液过滤,过滤精度为15μm,循环过滤至滤液透光值为93%,即得去蛋白液;(4) Filtration and deproteinization: (3) After the double enzymatic hydrolysis is completed, the enzymatic hydrolysate is filtered, the filtration precision is 15 μm, and the filtration value is 93% to the filtrate, and the deproteinized solution is obtained;
(5)脱色:(4)过滤去蛋白完成后,向去蛋白液中加入活性炭颗粒,活性炭颗粒的质量为滤液质量的0.6%,在温度为68℃的条件下脱色45min,然后循环过滤去除活性炭颗粒,至滤液透光值达到99%,即得脱色液;(5) Decolorization: (4) After the protein removal is completed, the activated carbon granules are added to the deproteinized solution. The mass of the activated carbon granules is 0.6% of the filtrate mass, and the color is decolorized for 45 minutes at a temperature of 68 ° C, and then the activated carbon is removed by circulation filtration. The particles, until the filtrate has a light transmission value of 99%, that is, a decolorizing liquid;
(6)脱盐:(5)脱色完成后,对脱色液进行离子交换,至离子交换液电导率为40us/cm,即得脱盐液;(6) Desalting: (5) After the decolorization is completed, ion exchange is performed on the decolorizing liquid until the conductivity of the ion exchange liquid is 40 us/cm, that is, the desalting liquid is obtained;
(7)提纯:(6)脱盐完成后,先对脱盐液进行纳滤,纳滤膜分子量截留量为250Da,至纳滤液中的海藻糖的质量百分含量为99%;用纯净水对纳滤液进行稀释,得到稀释液中的海藻糖浓度为20%;对稀释液进行色谱分离,色谱分离温度为70℃,得到提纯液,提纯液中海藻糖的质量百分含量为99.7%;(7) Purification: (6) After the desalting is completed, the desalting solution is subjected to nanofiltration. The molecular weight cutoff of the nanofiltration membrane is 250 Da, and the mass percentage of trehalose in the nano filtrate is 99%; The filtrate is diluted to obtain a trehalose concentration of 20% in the diluted solution; the dilution liquid is chromatographically separated, and the chromatographic separation temperature is 70 ° C to obtain a purified liquid, and the mass percentage of trehalose in the purified liquid is 99.7%;
(8)浓缩结晶:(7)提纯完成后,先对提纯液进行蒸发结晶,至蒸发结晶液中海藻糖的质量百分含量为65%时,再进行冷却结晶,冷却结晶的降温速率为5℃/h,当冷却结晶的温度降至15℃时,得到冷却结晶液;(8) Concentrated crystallization: (7) After the purification is completed, the purification liquid is subjected to evaporative crystallization until the mass percentage of trehalose in the evaporating crystallization liquid is 65%, and then cooling crystallization is performed, and the cooling rate of the cooling crystallization is 5 °C / h, when the temperature of the cooling crystallization is reduced to 15 ° C, the cooled crystallization liquid is obtained;
(9)分离干燥:(8)浓缩结晶完成后,对冷却结晶液进行离心分离,得到湿品;湿品烘干至含水量为0.5%,得到高含量海藻糖成品。(9) Separation and drying: (8) After the concentrated crystallization is completed, the cooled crystallization liquid is centrifuged to obtain a wet product; the wet product is dried to a water content of 0.5% to obtain a high-content trehalose product.
本实施例中,高含量海藻糖成品中海藻糖含量为100.56%,收率为99.8%,颗粒度为30目以下占70%以上,颗粒度40目以下占60%以上,200目以上占90%以上;保水度好,用于烘焙则烘焙产品的蓬松度高,4℃下放置5天后硬度值为357,可延长存放时间,用于化妆品则化妆品的锁水保湿能力为不加海藻糖的1.6倍左右;用于烘焙美拉德反应发生率可降低50%以上,对蔬果的护色能力强,可延长蔬果保质期。In the present embodiment, the high content trehalose product has a trehalose content of 100.56%, a yield of 99.8%, a granule degree of 30 mesh or less, 70% or more, a granule degree of 40 mesh or less, 60% or more, and 200 mesh or more, 90% or more. More than %; good water retention, used for baking, the bulkiness of the baked product is high. After 5 days at 4 °C, the hardness value is 357, which can prolong the storage time. For cosmetics, the moisturizing ability of cosmetics is not added with trehalose. 1.6 times or so; the incidence of baking Maillard reaction can be reduced by more than 50%, the color protection ability of fruits and vegetables is strong, and the shelf life of fruits and vegetables can be prolonged.
本发明的实施方式Embodiments of the invention
实施例Example 11 :
高含量海藻糖制备方法,其具体包括:(1)淀粉乳制备,(2)液化,(3)双酶解,(4)过滤去蛋白,(5)脱色,(6)脱盐,(7)提纯,(8)浓缩结晶,(9)分离干燥;其中:High-content trehalose preparation method, which specifically comprises: (1) starch milk preparation, (2) liquefaction, (3) double enzymatic hydrolysis, (4) filtration to remove protein, (5) decolorization, (6) desalting, (7) Purification, (8) concentrated crystallization, (9) separation and drying;
(1)淀粉乳制备:取玉米浸泡至水中,玉米与水的比例为5:2,浸泡水温为40℃,浸泡至玉米的种皮可以剥离为止,得到浸泡玉米;滤除水分并对浸泡玉米进行破碎,以分离种皮,至整粒量为8粒/100g,得到破碎玉米;破碎玉米进行研磨以去除玉米中的胚芽,至研磨液中玉米胚芽的数量为3个/100ml,得到研磨液;研磨液进行碟片分离,至研磨液中蛋白质含量为10%,得到淀粉乳;(1) Preparation of starch milk: Take corn soaked into water, the ratio of corn to water is 5:2, the temperature of soaking water is 40 °C, soaked until the seed coat of corn can be peeled off, get soaked corn; filter water and soak corn The crushing is carried out to separate the seed coat to a whole grain amount of 8 grains/100 g to obtain crushed corn; the crushed corn is ground to remove the germ in the corn, and the amount of the corn germ in the slurry is 3/100 ml, and the slurry is obtained. The polishing liquid is disc separated, and the protein content in the polishing liquid is 10% to obtain starch milk;
(2)液化:(1)淀粉乳制备完成后,将淀粉乳浓缩至15Be,得到浓缩淀粉乳;对浓缩淀粉乳进行液化,液化温度110℃,液化时间为15min,得到液化液;(2) Liquefaction: (1) After the preparation of the starch milk, the starch milk is concentrated to 15Be to obtain concentrated starch milk; the concentrated starch milk is liquefied, the liquefaction temperature is 110 ° C, and the liquefaction time is 15 min to obtain a liquefaction liquid;
(3)双酶解:(2)液化完成后,向液化液中加入复合酶,复合酶包括MThase和MTsase,MThase与MTsase的添加质量比为2:1,MThase、MTsase的活力值均为1U/g;复合酶的质量为淀粉乳的质量的5%,在pH4.0、温度为48℃的条件下进行酶解,酶解时间为60h,得到酶解液;(3) Double enzymatic hydrolysis: (2) After liquefaction is completed, complex enzyme is added to the liquefaction solution. The complex enzyme includes MThase and MTsase. The mass ratio of MThase to MTsase is 2:1, and the activity of MThase and MTsase is 1U. /g; the mass of the composite enzyme is 5% of the mass of the starch milk, and the enzymatic hydrolysis is carried out at a pH of 4.0 and a temperature of 48 ° C, and the enzymatic hydrolysis time is 60 h to obtain an enzymatic hydrolyzate;
(4)过滤去蛋白:(3)双酶解完成后,将酶解液过滤,过滤精度为5μm,循环过滤至滤液透光值为95%,即得去蛋白液;(4) Filtration and deproteinization: (3) After the double enzymatic hydrolysis is completed, the enzymatic hydrolysate is filtered, the filtration precision is 5 μm, and the filtration value is 95% to the filtrate, and the deproteinized solution is obtained;
(5)脱色:(4)过滤去蛋白完成后,向去蛋白液中加入活性炭颗粒,活性炭颗粒的质量为滤液质量的0.1%,在温度为65℃的条件下脱色30min,然后循环过滤去除活性炭颗粒,至滤液透光值为99%以上,即得脱色液;(5) Decolorization: (4) After the protein is removed by filtration, the activated carbon granules are added to the deproteinized solution. The mass of the activated carbon granules is 0.1% of the mass of the filtrate, and the temperature is desaturated for 30 minutes at 65 ° C, and then the activated carbon is removed by circulation filtration. The particles, until the filtrate has a light transmission value of 99% or more, that is, a decolorizing liquid;
(6)脱盐:(5)脱色完成后,对脱色液进行离子交换,至离子交换液电导率为45us/cm,即得脱盐液;(6) Desalting: (5) After the decolorization is completed, the decolorizing solution is ion-exchanged, and the conductivity of the ion exchange liquid is 45 us/cm, that is, the desalting liquid is obtained;
(7)提纯:(6)脱盐完成后,先对脱盐液进行纳滤,纳滤膜分子量截留量为200Da,至纳滤液中的海藻糖的质量百分含量为98%;用纯净水对纳滤液进行稀释,得到稀释液中的海藻糖浓度为15%;对稀释液进行色谱分离,色谱分离温度为65℃,得到提纯液,提纯液中海藻糖的质量百分含量为99.5%;(7) Purification: (6) After the desalting is completed, the desalting solution is subjected to nanofiltration. The molecular weight cutoff of the nanofiltration membrane is 200 Da, and the mass percentage of trehalose in the nano filtrate is 98%; The filtrate is diluted to obtain a trehalose concentration of 15% in the diluted solution; the dilution liquid is chromatographically separated, and the chromatographic separation temperature is 65 ° C to obtain a purified liquid, and the mass percentage of trehalose in the purified liquid is 99.5%;
(8)浓缩结晶:(7)提纯完成后,先对提纯液进行蒸发结晶,至蒸发结晶液中海藻糖的质量百分含量为60%时,再进行冷却结晶,当冷却结晶的温度降至17℃时,得到冷却结晶液;(8) Concentrated crystallization: (7) After the purification is completed, the purification liquid is subjected to evaporative crystallization until the mass percentage of trehalose in the evaporating crystallization liquid is 60%, and then cooling and crystallization is performed, and the temperature of the cooling crystallization is lowered. At 17 ° C, a cooled crystallization liquid is obtained;
(9)分离干燥:(8)浓缩结晶完成后,对冷却结晶液进行离心分离,得到湿品;湿品烘干至含水量为0.8%,得到高含量海藻糖成品。(9) Separation and drying: (8) After the concentrated crystallization is completed, the cooled crystallization liquid is centrifuged to obtain a wet product; the wet product is dried to a water content of 0.8% to obtain a high-content trehalose product.
本实施例中,高含量海藻糖成品中海藻糖含量为100.1%,收率为99.7%,颗粒度为30目以下占70%以上,颗粒度40目以下占60%以上,200目以上占90%以上;保水度好,用于烘焙则烘焙产品的蓬松度高,4℃下放置5天后硬度值为372,可延长存放时间,用于化妆品则化妆品的锁水保湿能力为不加海藻糖的1.5倍;用于烘焙美拉德反应发生率可降低50%以上,对蔬果的护色能力强,可延长蔬果保质期。In this embodiment, the high content trehalose product has a trehalose content of 100.1%, a yield of 99.7%, a granule degree of 30 mesh or less, 70% or more, a particle size of 40 mesh or less, 60% or more, and 200 mesh or more. More than %; good water retention, used for baking, the bulkiness of the baked product is high. After 5 days at 4 °C, the hardness value is 372, which can prolong the storage time. For cosmetics, the moisturizing ability of cosmetics is not added with trehalose. 1.5 times; the incidence of baking Maillard reaction can be reduced by more than 50%, the color protection ability of fruits and vegetables is strong, and the shelf life of fruits and vegetables can be prolonged.
实施例Example 22 :
高含量海藻糖制备方法,其具体包括:(1)淀粉乳制备,(2)液化,(3)双酶解,(4)过滤去蛋白,(5)脱色,(6)脱盐,(7)提纯,(8)浓缩结晶,(9)分离干燥;其中:High-content trehalose preparation method, which specifically comprises: (1) starch milk preparation, (2) liquefaction, (3) double enzymatic hydrolysis, (4) filtration to remove protein, (5) decolorization, (6) desalting, (7) Purification, (8) concentrated crystallization, (9) separation and drying;
(1)淀粉乳制备:取玉米浸泡至水中,玉米与水的比例为8:5,浸泡水温为60℃,浸泡至玉米的种皮可以剥离为止,得到浸泡玉米;滤除水分并对浸泡玉米进行破碎,至整粒量为2粒/100g,得到破碎玉米;破碎玉米进行研磨(去除玉米中的胚芽),至研磨液中玉米胚芽的数量为1个/100ml中,得到研磨液;研磨液进行碟片分离,至研磨液中蛋白质含量为3%,得到淀粉乳;(1) Preparation of starch milk: Take the corn soaked into water, the ratio of corn to water is 8:5, the temperature of the soaking water is 60 °C, soak the corn seed coat until it can be peeled off, get the corn soaked; filter the water and soak the corn The crushing is carried out until the granules are 2/100g to obtain the crushed corn; the crushed corn is ground (to remove the germ in the corn), and the amount of the corn germ in the slurry is 1/100 ml to obtain a polishing liquid; Separating the disc to a protein content of 3% in the slurry to obtain starch milk;
(2)液化:(1)淀粉乳制备完成后,将淀粉乳浓缩至130Be,得到浓缩淀粉乳;对浓缩淀粉乳进行液化,液化温度120℃,液化时间为25min,得到液化液;(2) Liquefaction: (1) After the preparation of the starch milk, the starch milk is concentrated to 130Be to obtain concentrated starch milk; the concentrated starch milk is liquefied, the liquefaction temperature is 120 ° C, and the liquefaction time is 25 min to obtain a liquefied liquid;
(3)双酶解:(2)液化完成后,向液化液中加入复合酶,复合酶包括MThase和MTsase,MThase与MTsase的添加质量比为2:1,MThase、MTsase的活力值均为20U/g;复合酶的质量为淀粉乳的质量的15%,在pH4.5、温度为62℃的条件下进行酶解,酶解时间为36h,得到酶解液;(3) Double enzymatic hydrolysis: (2) After liquefaction is completed, complex enzyme is added to the liquefaction solution. The complex enzyme includes MThase and MTsase. The mass ratio of MThase to MTsase is 2:1, and the activity of MThase and MTsase is 20U. /g; the mass of the composite enzyme is 15% of the mass of the starch milk, and the enzymatic hydrolysis is carried out at a pH of 4.5 and a temperature of 62 ° C, and the enzymatic hydrolysis time is 36 h to obtain an enzymatic hydrolyzate;
(4)过滤去蛋白:(3)双酶解完成后,将酶解液过滤,过滤精度为25μm,循环过滤至滤液透光值为95%,即得去蛋白液;(4) Filtration and deproteinization: (3) After completion of the double enzymatic hydrolysis, the enzymatic hydrolysate is filtered, the filtration precision is 25 μm, and the filtration value is 95% to the filtrate, and the deproteinized solution is obtained;
(5)脱色:(4)过滤去蛋白完成后,向去蛋白液中加入活性炭颗粒,活性炭颗粒的质量为滤液质量的1%,在温度为70℃的条件下脱色60min,然后循环过滤去除活性炭颗粒,至滤液透光值达到99%,即得脱色液;(5) Decolorization: (4) After the protein removal is completed, the activated carbon granules are added to the deproteinized solution. The mass of the activated carbon granules is 1% of the filtrate mass, and the color is decolorized for 60 min at a temperature of 70 ° C, and then the activated carbon is removed by circulating filtration. The particles, until the filtrate has a light transmission value of 99%, that is, a decolorizing liquid;
(6)脱盐:(5)脱色完成后,对脱色液进行离子交换,至离子交换液电导率为30us/cm,即得脱盐液;(6) Desalting: (5) After the decolorization is completed, ion exchange is performed on the decolorizing liquid until the conductivity of the ion exchange liquid is 30 us/cm, that is, the desalting liquid is obtained;
(7)提纯:(6)脱盐完成后,先对脱盐液进行纳滤,纳滤膜分子量截留量为300Da,至纳滤液中的海藻糖的质量百分含量为99.5%;用纯净水对纳滤液进行稀释,得到稀释液中的海藻糖浓度为25%;对稀释液进行色谱分离,色谱分离温度为75℃,得到提纯液,提纯液中海藻糖的质量百分含量为99.9%;(7) Purification: (6) After the desalting is completed, the desalting liquid is subjected to nanofiltration, the molecular weight cutoff of the nanofiltration membrane is 300 Da, and the mass percentage of trehalose in the nano filtrate is 99.5%; The filtrate is diluted to obtain a trehalose concentration of 25% in the diluted solution; the dilution liquid is chromatographically separated, and the chromatographic separation temperature is 75 ° C to obtain a purified liquid, and the mass percentage of trehalose in the purified liquid is 99.9%;
(8)浓缩结晶:(7)提纯完成后,先对提纯液进行蒸发结晶,至蒸发结晶液中海藻糖的质量百分含量为70%时,再进行冷却结晶,冷却结晶的降温速率为4℃/h,当冷却结晶的温度降至16℃时,得到冷却结晶液;(8) Concentrated crystallization: (7) After the purification is completed, the purification liquid is subjected to evaporative crystallization until the mass percentage of trehalose in the evaporating crystallization liquid is 70%, and then cooling crystallization is performed, and the cooling rate of the cooling crystallization is 4 °C/h, when the temperature of the cooled crystallization is lowered to 16 ° C, a cooled crystallization liquid is obtained;
(9)分离干燥:(8)浓缩结晶完成后,对冷却结晶液进行离心分离,得到湿品;湿品烘干至含水量为0.4%,得到高含量海藻糖成品。(9) Separation and drying: (8) After the concentrated crystallization is completed, the cooled crystallization liquid is centrifuged to obtain a wet product; the wet product is dried to a water content of 0.4% to obtain a high-content trehalose product.
本实施例中,高含量海藻糖成品中海藻糖含量为100.21%,收率为100.1%,颗粒度为30目以下占70%以上,颗粒度40目以下占60%以上,200目以上占90%以上;保水度好,用于烘焙则烘焙产品的蓬松度高,4℃下放置5天后硬度值为369,可延长存放时间,用于化妆品则化妆品的锁水保湿能力为不加海藻糖的1.4倍左右;用于烘焙美拉德反应发生率可降低50%以上,对蔬果的护色能力强,可延长蔬果保质期。In the present embodiment, the trehalose content in the high content trehalose product is 100.21%, the yield is 100.1%, the granulity is less than 30 mesh, accounting for more than 70%, the granulity is less than 40 mesh, accounting for more than 60%, and the above 200 mesh is 90%. More than %; good water retention, used for baking, the bulkiness of the baked product is high. After 5 days at 4 °C, the hardness value is 369, which can prolong the storage time. For cosmetics, the moisturizing ability of cosmetics is not added with trehalose. 1.4 times or so; the incidence of baking Maillard reaction can be reduced by more than 50%, the color protection ability of fruits and vegetables is strong, and the shelf life of fruits and vegetables can be prolonged.
工业实用性Industrial applicability
实施例Example 11 :
取普通海藻糖产品和本发明分别溶于同温纯水中,并制成浓度为1%的样品,分别命名为对照组和试验组,在相同的条件下利用液相色谱仪对其海藻糖含量进行分析,分析结果如表1所示。The ordinary trehalose product and the present invention were respectively dissolved in the homogenized pure water and prepared into a sample having a concentration of 1%, which were respectively named as a control group and a test group, and the trehalose content was measured by a liquid chromatograph under the same conditions. Analysis, analysis results are shown in Table 1.
表1  两组海藻糖含量分析结果Table 1 Results of two groups of trehalose analysis
组别Group 海藻糖含量(%)Trehalose content (%)
对照组Control group 99.399.3
试验组test group 101.2101.2
由表1可知,试验组海藻糖含量高于对照组,试验组海藻糖含量为101.2%,表明本发明中海藻糖含量高于普通海藻糖产品,本发明的功能性优于普通海藻糖产品。It can be seen from Table 1 that the trehalose content of the test group is higher than that of the control group, and the trehalose content of the test group is 101.2%, indicating that the trehalose content in the present invention is higher than that of the ordinary trehalose product, and the functionality of the present invention is superior to that of the ordinary trehalose product.
实施例Example 22 :
一、用于化妆品效果First, for cosmetic effects
制作相同面膜,在其他成分及用量相同的条件下,分别添加质量比为3%的普通海藻糖产品(海藻糖含量98%)和本发明(海藻糖含量99.7%),使用普通海藻糖产品制作的面膜为对照组,使用本发明海藻糖产品制作的面膜为试验组;将试验组和对照组在温度为26℃、其他环境条件相同的情况下放置8h,快速水分仪检测面膜内水分,检测结果如表2所示。The same mask was prepared, and the common trehalose product (the trehalose content of 98%) and the present invention (the trehalose content of 99.7%) of the mass ratio of 3% were added under the same conditions and the same amount, and the ordinary trehalose product was used. The mask was used as a control group, and the mask made by using the trehalose product of the present invention was used as a test group; the test group and the control group were placed at a temperature of 26 ° C and other environmental conditions were the same for 8 hours, and the moisture in the mask was detected by a rapid moisture meter. The results are shown in Table 2.
表2  两组水分检测结果Table 2 Two groups of water test results
组别Group 水分(%)Moisture (%)
对照组Control group 2.5%2.5%
试验组test group 12%12%
由表2可知,试验组保水度较对照组高,表明本发明用于化妆品可提高产品的保湿锁水能力,降低水分散失速率。It can be seen from Table 2 that the water retention of the test group is higher than that of the control group, indicating that the invention can be used for cosmetics to improve the moisturizing ability of the product and reduce the rate of water dispersion loss.
二、用于烘焙糕点的效果Second, the effect of baking cakes
制作相同的糕点,在其他成分及用量相同的条件下,分别以普通海藻糖产品(海藻糖含量98%)和本发明(海藻糖含量99.7%)替代20-30%的白砂糖,使用普通海藻糖产品制作的糕点为对照组,使用本发明海藻糖产品制作的糕点为试验组;将试验组和对照组在温度为4℃、其他环境条件相同的情况下放置5天,利用质构仪检测对照组和试验组的硬度,检测结果如表3所示。Making the same pastry, replacing 20-30% white sugar with ordinary trehalose product (havage content 98%) and the present invention (trehalose content 99.7%) under the same conditions and dosages, using ordinary seaweed The cake made from the sugar product was a control group, and the cake made using the trehalose product of the present invention was used as a test group; the test group and the control group were placed at a temperature of 4 ° C and other environmental conditions were the same for 5 days, and the texture analyzer was used for detection. The hardness of the control group and the test group are shown in Table 3.
表3  两组硬度检测结果Table 3 Two sets of hardness test results
组别Group 硬度值(单位)Hardness value (unit)
对照组Control group 414,420414,420
试验组test group 352,361352,361
由表3可知,试验组硬度较对照组硬度低,表明本发明用于糕点制作可以增加糕点的蓬松度,蓬松度高的糕点放置时老化速度降低,放置后糕点的硬度值下降,对于糕点质量有明显改善,可延长糕点的保存时间。It can be seen from Table 3 that the hardness of the test group is lower than that of the control group, indicating that the invention can be used for cake making to increase the bulkiness of the cake, and the aging speed of the cake with high loft is lowered, and the hardness value of the cake after the placement is decreased. Significant improvements have been made to extend the preservation time of the pastry.
三、美拉德反应Third, Maillard reaction
取普通海藻糖产品(海藻糖含量98%)和本发明(海藻糖含量99.7%)溶于同样的溶剂中并制备成浓度为20%的溶液,普通海藻糖产品制备的溶液为对照组,本发明制备的溶液为试验组,分别向对照组和试验组添加质量比为1%脯氨酸并充分溶解,将对照组和试验组分别置于100℃的水浴中,30min后进行美拉德反应的观察,检测结果如表3所示。The ordinary trehalose product (havage content of 98%) and the present invention (trehalose content of 99.7%) are dissolved in the same solvent and prepared into a solution having a concentration of 20%, and the solution prepared from the ordinary trehalose product is a control group. The solution prepared by the invention was a test group, and a mass ratio of 1% proline was added to the control group and the test group, and the solution was fully dissolved. The control group and the test group were respectively placed in a water bath at 100 ° C, and the Maillard reaction was carried out after 30 minutes. The observation results are shown in Table 3.
表3  两组美拉德反应检测结果Table 3 Test results of two groups of Maillard reaction
组别Group 初始色度(%)Initial color (%) 反应后色度(%)Color after reaction (%)
对照组Control group 0.0030.003 0.0210.021
试验组test group 0.0020.002 0.0130.013
由表3可知,试验组反应前后的色度差值较对照组低,表明本发明可降低美拉德反应的发生,用于蔬果的护色,护色能力较强。It can be seen from Table 3 that the chromaticity difference before and after the reaction of the test group is lower than that of the control group, indicating that the present invention can reduce the occurrence of Maillard reaction, and is used for color protection of fruits and vegetables, and has strong color protection ability.
四、溶解速度Fourth, the dissolution rate
取同等质量的普通海藻糖产品(海藻糖含量98%)和本发明(海藻糖含量99.7%)分别命名为对照组和试验组,将对照组和试验组分别倒入同温同量的纯水中,并分别对溶解时间进行记录,记录结果如表4所示。The same quality common trehalose product (98% trehalose content) and the present invention (jadose content 99.7%) were named as the control group and the test group, respectively, and the control group and the test group were respectively poured into the same amount of pure water. The dissolution time was recorded separately, and the results are shown in Table 4.
表4  两组溶解时间的结果Table 4 Results of dissolution time in two groups
组别Group 溶解时间Dissolution time
对照组Control group 1min56s1min56s
试验组test group 1min27s1min27s
由表4可知,试验组溶解速度较对照组快,表明本发明溶解速度快,使用方便。It can be seen from Table 4 that the dissolution rate of the test group is faster than that of the control group, indicating that the present invention has a fast dissolution rate and is convenient to use.

Claims (5)

  1. 高含量海藻糖制备方法,其特征在于,其依次包括如下步骤:(1)淀粉乳制备;(2)液化;(3)双酶解;(4)过滤去蛋白;(5)脱色;(6)脱盐;(7)纳滤和色谱分离提纯;(8)浓缩结晶;(9)分离干燥制得成品。A method for preparing high-content trehalose, which comprises the steps of: (1) preparation of starch milk; (2) liquefaction; (3) double enzymatic hydrolysis; (4) filtration of protein; (5) decolorization; Desalting; (7) nanofiltration and chromatographic separation and purification; (8) concentrated crystallization; (9) separation and drying to obtain a finished product.
  2. 根据权利要求1所述的高含量海藻糖制备方法,其特征在于,所述纳滤和色谱分离提纯的具体操作步骤为:先对上一步骤得到的脱盐液进行纳滤,纳滤膜分子量截留量为200-300Da,至纳滤液中的海藻糖的质量百分含量≥98%;用纯净水对所述纳滤液进行稀释,得到稀释液中的海藻糖浓度为15-25%;对所述稀释液进行色谱分离,色谱分离温度为65-75℃,得到所述提纯液,所述提纯液中海藻糖的质量百分含量≥99.5%。The method for preparing high-content trehalose according to claim 1, wherein the specific operation steps of the nanofiltration and chromatographic separation and purification are: first, nanofiltration of the desalting liquid obtained in the previous step, molecular sieve retention of the nanofiltration membrane The amount is 200-300 Da, and the mass percentage of trehalose in the nano filtrate is ≥98%; the nano filtrate is diluted with purified water to obtain a trehalose concentration in the diluent of 15-25%; The dilution is subjected to chromatographic separation, and the chromatographic separation temperature is 65-75 ° C to obtain the purified liquid, and the mass percentage of trehalose in the purified liquid is ≥99.5%.
  3. 根据权利要求2所述的高含量海藻糖制备方法,其特征在于,The method for preparing high-content trehalose according to claim 2, wherein
    所述淀粉乳制备的具体操作步骤为:取玉米浸泡至水中,所述玉米与所述水的比例为5-8:2-5,浸泡水温为40-60℃,浸泡至所述玉米的种皮可以剥离为止,得到浸泡玉米;滤除水分并对所述浸泡玉米进行破碎,至整粒量为<10粒/100g,得到破碎玉米;所述破碎玉米进行研磨去除玉米中的胚芽,至研磨液中玉米胚芽的数量小于5个/100ml,得到研磨液;所述研磨液进行碟片分离,至所述研磨液中蛋白质含量≤10%,得到所述淀粉乳;The specific operation steps of preparing the starch milk are: soaking corn into water, the ratio of the corn to the water is 5-8: 2-5, the temperature of the soaking water is 40-60 ° C, and soaking to the corn species The skin can be peeled off to obtain soaked corn; the moisture is filtered off and the soaked corn is crushed until the whole grain amount is <10 grains/100 g, and the crushed corn is obtained; the crushed corn is ground to remove the germ in the corn to grind The amount of corn germ in the liquid is less than 5 / 100ml, to obtain a polishing liquid; the polishing liquid is disc separated, and the protein content in the polishing liquid is ≤ 10%, to obtain the starch milk;
    所述液化的具体操作步骤为:淀粉乳制备完成后,将所述淀粉乳浓缩至15-30Be,得到浓缩淀粉乳;对所述浓缩淀粉乳进行液化,液化温度110-120℃,液化时间为15-25min,得到液化液;The specific operation step of the liquefying is: after the preparation of the starch milk, the starch milk is concentrated to 15-30Be to obtain a concentrated starch milk; the concentrated starch milk is liquefied, the liquefaction temperature is 110-120 ° C, and the liquefaction time is 15-25 min, obtaining a liquefied liquid;
    所述双酶解的具体操作步骤为:液化完成后,向所述液化液中加入复合酶,所述复合酶的质量为所述淀粉乳的质量的5-15%,在pH4.0-4.5、温度为48-62℃的条件下进行酶解,酶解时间为36-60h,得到酶解液;The specific operation step of the double enzymatic hydrolysis is: after the liquefaction is completed, a complex enzyme is added to the liquefaction liquid, and the mass of the composite enzyme is 5-15% of the mass of the starch milk, and the pH is 4.0-4.5. Enzymatic hydrolysis at a temperature of 48-62 ° C, the enzymatic hydrolysis time is 36-60 h, to obtain an enzymatic hydrolysate;
    所述过滤去蛋白的具体操作步骤为:双酶解完成后,将所述酶解液过滤,过滤精度为5-25μm,循环过滤至滤液透光值90%以上,即得去蛋白液;The specific operation step of filtering the protein is as follows: after the double enzymatic hydrolysis is completed, the enzymatic hydrolysate is filtered, the filtration precision is 5-25 μm, and the filtration is carried out until the translucent value of the filtrate is more than 90%, that is, the deproteinized solution is obtained;
    所述脱色的具体操作步骤为:过滤去蛋白完成后,向所述去蛋白液中加入活性炭颗粒,所述活性炭颗粒的质量为所述滤液质量的0.1-1%,在温度为65-70℃的条件下脱色30-60min,然后循环过滤去除活性炭颗粒,至滤液透光值达到98%以上,即得脱色液;The specific operation step of the decolorization is: after the filtration of the protein is completed, the activated carbon particles are added to the deproteinized liquid, and the mass of the activated carbon particles is 0.1-1% of the mass of the filtrate, and the temperature is 65-70 ° C. Decolorization under the conditions of 30-60min, and then cyclic filtration to remove activated carbon particles, until the filtrate transmission value of 98% or more, that is, a decolorizing solution;
    所述脱盐的具体操作步骤为:脱色完成后,对所述脱色液进行离子交换,至离子交换液电导率小于50us/cm,即得脱盐液;The specific operation step of the desalination is: after the decolorization is completed, the decolorizing liquid is ion-exchanged, and the conductivity of the ion exchange liquid is less than 50 us/cm, that is, the desalting liquid is obtained;
    所述浓缩结晶的具体操作步骤为:提纯完成后,先对所述提纯液进行蒸发结晶,至蒸发结晶液中海藻糖的质量百分含量≥60%时,再进行冷却结晶,当所述冷却结晶的温度降至20℃以下时,得到所述冷却结晶液;The specific operation step of the concentrated crystallization is as follows: after the purification is completed, the purification liquid is subjected to evaporation crystallization until the mass percentage of trehalose in the evaporation crystallization liquid is ≥60%, and then cooling and crystallization is performed, when the cooling is performed. When the temperature of the crystallization falls below 20 ° C, the cooled crystallization liquid is obtained;
    所述分离干燥制得成品的具体操作步骤为:浓缩结晶完成后,对所述冷却结晶液进行离心分离,得到湿品;所述湿品烘干至含水量<1%,得到所述高含量海藻糖成品。The specific operation steps of the separation and drying to obtain the finished product are: after the concentrated crystallization is completed, the cooled crystallization liquid is centrifuged to obtain a wet product; and the wet product is dried to a water content of <1% to obtain the high content. Finished trehalose.
  4. 根据权利要求3所述的高含量海藻糖制备方法,其特征在于,所述(8)浓缩结晶中,所述冷却结晶的降温速率为4-6℃/h。The method for producing high-content trehalose according to claim 3, wherein in the (8) concentrated crystallization, the cooling crystallization has a cooling rate of 4-6 ° C / h.
  5. 根据权利要求2-4任意一项所述的高含量海藻糖制备方法,其特征在于,所述复合酶包括MThase和MTsase,所述MThase与所述MTsase的添加质量比为2:1,所述MThase和所述MTsase的活力值均为1-20U/g。The high-content trehalose preparation method according to any one of claims 2 to 4, wherein the composite enzyme comprises MThase and MTsase, and the mass ratio of the MThase to the MTsase is 2:1. The viability values of MThase and the MTsase were both 1-20 U/g.
     
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