WO2019140622A1 - 毛线加工装置 - Google Patents

毛线加工装置 Download PDF

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Publication number
WO2019140622A1
WO2019140622A1 PCT/CN2018/073342 CN2018073342W WO2019140622A1 WO 2019140622 A1 WO2019140622 A1 WO 2019140622A1 CN 2018073342 W CN2018073342 W CN 2018073342W WO 2019140622 A1 WO2019140622 A1 WO 2019140622A1
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WO
WIPO (PCT)
Prior art keywords
fixed
support rod
frame
rotating shaft
water injection
Prior art date
Application number
PCT/CN2018/073342
Other languages
English (en)
French (fr)
Inventor
王学明
王骁
Original Assignee
昆山市申力毛纺有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 昆山市申力毛纺有限公司 filed Critical 昆山市申力毛纺有限公司
Priority to CN201880000344.9A priority Critical patent/CN108391439B/zh
Priority to PCT/CN2018/073342 priority patent/WO2019140622A1/zh
Priority to JP2018535088A priority patent/JP6835852B2/ja
Publication of WO2019140622A1 publication Critical patent/WO2019140622A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/10—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
    • B65H54/20—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers forming multiple packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/70—Other constructional features of yarn-winding machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/70—Other constructional features of yarn-winding machines
    • B65H54/74—Driving arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H71/00—Moistening, sizing, oiling, waxing, colouring or drying filamentary material as additional measures during package formation
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G11/00—Disintegrating fibre-containing articles to obtain fibres for re-use
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/22—Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
    • D02J1/222—Stretching in a gaseous atmosphere or in a fluid bed
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/31—Textiles threads or artificial strands of filaments
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use

Definitions

  • the invention relates to the technical field of wool processing equipment, and in particular to a yarn processing device.
  • Cigar Patent No. 201510062147.8 discloses a household wool ironing machine, which comprises a box body, an upper cover, an electric heating tube, a joint, a wire and a plug; the upper end of the inner cavity of the box body is open, and the upper cover is The lower end of the inner cavity is open, the upper cover is covered on the box body; the inner top of the upper cover is provided with a plurality of wool support rods; the joint is sealed and fixed on the box body; the electric heating tube is arranged in the box body and is fixedly connected with the inner end of the joint One end of the wire is fixedly connected to the outer end of the connector, and the other end is fixedly connected to the plug.
  • the invention utilizes electrically heating cold water and vaporizing it, and ironing the curved yarn by steam.
  • the dismantling device is not involved, the wool thread reeling still needs to be manually disassembled, the hands are not liberated, and the physical disassembly is consumed;
  • the wool is not effectively finished after ironing, and the wool after ironing is easy to entangle and knot.
  • the present invention provides a yarn processing device. After the device is used, the sweater is automatically disconnected, and the yarn from the ironing straightening device is soft, smooth, flat and not bent, and does not break. At the same time, the yarn cutting device is used for automatic shearing of the yarn, and the winding device is used for automatic replacement of the reel and the finished yarn is automatically conveyed into the finished box. The automatic level of the device is high, the hands of the weaver are released, and the removed wool is smooth. smooth.
  • Providing a yarn processing device comprising a frame, a bake straightening device fixed on the frame, a thread trimming device, a winding device, and a winding conveying device;
  • a bearing is fixed on the frame, the bearing is rotatably connected to a lower end of the "T” type fixing frame, and a sweater is sleeved on the "T" type fixing frame;
  • the ironing straightening device comprises a power cord, a plug, a water injection pipe, a water injection hole, an air outlet, a first support rod, an incoming electric heating tube and an oven, and one end of the power line is electrically connected to the plug, the power source
  • the other end of the wire is electrically connected to the incoming electric heating tube, the incoming electric heating tube traverses the baking box, and the baking box is provided with the water injection hole and the air outlet, the water injection hole and the injection hole a water pipe is fixedly connected, and a flow valve is disposed at a connection between the water injection hole and the water injection pipe, the water injection hole is fixedly connected to the inlet electric heating pipe, and the water outlet hole is fixedly connected with the inlet electric heating pipe,
  • One end of the support rod is fixed to an outer surface of the bottom of the oven, and the other end of the support rod is fixed to an upper surface of the bottom of the rack;
  • the thread trimming device includes a first driving motor, a first rotating shaft, a bump fixed on the first rotating shaft, a scissors, a second supporting rod and a third supporting rod, and one end of the second supporting rod is fixed at the a first drive motor, the other end of the second support rod is fixed to an upper surface of a bottom of the frame, and one end of the third support rod is fixed to a back surface of the blade of the scissors, the third support The other end of the rod is fixed to the upper surface of the bottom of the frame, and the bump is in contact with the scissors handle of the scissors;
  • the winding device includes a second driving motor, a second rotating shaft, a redundant driving motor, a third rotating shaft, a first roller bar, a reel, a belt and a fourth supporting rod, and the second driving motor and the first Two rotating shafts are rotatably connected, the redundant driving motor is rotatably connected to the third rotating shaft, and the second rotating shaft and the third rotating shaft are rotatably connected through the belt, and one end of the first roller bar is vertically fixed at the On the second rotating shaft, the other end of the first roller bar is sheathed by the reel, one end of the fourth supporting rod is fixed to the bottom of the second driving motor, and the other end of the fourth supporting rod Fixed to the frame;
  • the winding conveying device comprises a fifth support rod, an active pairing sensor, a passive pairing sensor, an electric pan/tilt head, a PLC controller, a robot arm, a grab bucket, a third driving motor, a sixth support rod, and a second roller stick a third roller stick, a conveyor belt, a finished box, a serial port-WIFI conversion module and a hand-held manipulator, one end of the fifth support rod is provided with one active opposite radiation sensor, and the other end of the fifth support rod is fixed at a passive radiation sensor is disposed on an upper end of the outer casing of the second driving motor, the lower end of the mechanical arm is fixed to the electric pan/tilt, and the other end of the mechanical arm is provided with the grab
  • the PLC controller is located inside the electric pan/tilt head, the third driving motor is fixed to the frame by the sixth support rod, and the third driving motor is provided with the second roller bar
  • the second roller bar and the third roller bar are rotatably connected by a conveyor belt, and the end
  • the inner wall diameter D1 of the inlet electric heating tube is 1.5 mm to 2 mm
  • the diameter D2 of the water injection hole is 1 mm to 1.5 mm
  • the diameter D3 of the air outlet hole is 2 mm to 3 mm.
  • the edge of the port at both ends of the incoming electric heating tube is provided with a silicone anti-slip layer, and the inner wall of the incoming electric heating tube is covered with an aluminum silicate thermal conductive mud, a magnesium silicate thermal conductive mud or a calcium silicate thermal conductive mud.
  • the lower end of the grab is circular, the size of the circle is the same as the size of the reel, the upper end of the grab is fixed with a rotating shaft, and the rotating shaft is rotatably connected with the mechanical arm. The grab is stretched around the rotating shaft.
  • the oven is one of a cylinder, a cuboid and a cube.
  • the fifth support bar is of an inverted "L" shape, and the active radiation sensor is located on the same vertical line as the passive radiation sensor.
  • the scissors are provided with a spring, one end of the spring is fixed to the inside of a handle of the scissors, and the other end of the spring is fixed to the inner side of the other handle of the scissors.
  • the two sides of the conveyor belt are provided with a guard plate, and the guard plate is fixed on the frame by four fixing rods, and each of the two fixing rods is horizontally fixedly connected by the pressure receiving rod.
  • the side of the frame is provided with a push handle
  • the push handle is engraved with a wave-shaped anti-skid pattern
  • the bottom of the frame is provided with a universal wheel, and the number of the universal wheel is four.
  • first roller bar is provided with a circular baffle, and the circular baffle is located between the second rotating shaft and the reel.
  • the yarn processing device of the invention has the function of removing the thread of the sweater, the bearing is fixed on the frame, the bearing is rotatably connected with the lower end of the "T" type fixing frame, and the "T" type fixing frame is covered by the sweater, and is removed.
  • the sweater can realize the following rotation, avoiding the irregular swaying of the sweater and causing the wool to wrap the sweater, improving the efficiency of the thread removal, and liberating the hands of the disconnecting personnel;
  • One end of the power cord of the bake straightening device of the present invention is electrically connected to the plug, and the other end of the power cord is electrically connected with the incoming electric heating tube, the incoming electric heating tube is transversely baked, and the baking box is provided with a water injection hole and The air outlet hole and the water injection hole are fixedly connected with the water injection pipe, and the water injection hole is fixedly connected with the inlet electric heating pipe, and a flow valve is arranged between the water injection hole and the water outlet hole, and the water outlet hole is fixedly connected with the inlet electric heating pipe, and the inner wall of the inlet electric heating pipe is laid.
  • the water volume of the water injection pipe is controlled by the flow valve. After the electric heating pipe is heated, the wool is ironed by water transpiration, and the vent is discharged. Gas, to prevent the wool from being burnt, the edge of the port at both ends of the incoming electric heating tube is provided with a silicone anti-slip layer to improve the frictional resistance of the yarn and realize the straightening of the yarn;
  • the second drive motor of the winding device of the present invention is rotatably connected to the second rotating shaft, and the redundant driving motor is rotatably connected with the third rotating shaft, and the second rotating shaft and the third rotating shaft are rotatably connected by a belt, and one end of the first roller bar is vertical Fixed on the second rotating shaft, the other end of the first roller bar is sleeved by the reel, and the yarn from the incoming electric heating tube can be automatically wound on the reel to avoid the yarn winding and knotting, and the yarn winding speed is improved. If the second drive motor fails and cannot operate, the redundant drive motor can be started to drive the second drive motor to rotate through the belt to improve the winding efficiency;
  • the present invention is provided with an active radiation sensor and a passive radiation sensor.
  • the PLC controller controls the first driving motor to perform the pulse. Rotating, at this time, the bump on the first rotating shaft of the first driving motor contacts the scissors handle of the scissors and pushes it up, prompting the scissors to cut the yarn. After the cutting is completed, the PLC controller controls the rotation of the electric pan/tilt to make the machine
  • the arm is located at the upper end of the reel, and the grab is opened for grasping.
  • the winding reel with the wool is placed on the conveyor belt and transported to the finished box to realize automatic cutting of the yarn and automatic winding of the winding.
  • the function of wheel and finished product delivery in addition to establishing communication with the wireless controller through the serial port-WIFI conversion module of the PLC controller, thereby realizing remote control of the PLC controller with high automation and saving physical strength.
  • Figure 1 is a schematic view of the structure of the present invention
  • Figure 2 is a partial enlarged view of a portion A of Figure 1;
  • FIG. 3 is a schematic diagram of the control of the present invention.
  • the rod 36, the push rod 37, the universal wheel 38, the first cable 39, the second cable 40, the third cable 41, the fourth cable 42, the flow valve 43, the inner wall diameter D1 of the incoming electric heating tube, and the water injection The diameter D2 of the hole and the diameter D3 of the air outlet.
  • a yarn processing device as shown in FIG. 1 to FIG. 3, includes a rack 1, a bake straightening device fixed on the frame, a thread trimming device, a winding device, and a winding conveying device;
  • a bearing 2 is fixed on the frame, the bearing is rotatably connected to a lower end of the "T” type fixing frame 3, and a sweater is sleeved on the "T" type fixing frame;
  • the bake straightening device comprises a power cord 4, a plug 5, a water injection pipe 6, a water injection hole 7, an air outlet 8, a first support rod 9, an incoming electric heating tube 10 and an oven 11, one end of the power line Electrically connected to the plug, the other end of the power cord is electrically connected to the incoming electric heating tube, the incoming electric heating tube traverses the baking box, and the baking box is provided with the water injection hole and the a water hole is fixedly connected to the water injection pipe, and a flow valve 43 is disposed at a connection between the water injection hole and the water injection pipe, and the water injection hole is fixedly connected with the inlet electric heating pipe, and the water is discharged.
  • the hole is fixedly connected to the inlet electric heating tube, one end of the support rod is fixed to an outer surface of the bottom of the oven, and the other end of the support rod is fixed to an upper surface of the bottom of the rack;
  • the thread trimming device includes a first driving motor 12, a first rotating shaft 12-1, a protrusion 12-2 fixed to the first rotating shaft, a scissors 13, a second supporting rod 14 and a third supporting rod 15, One end of the second support rod is fixed to the first driving motor, the other end of the second support rod is fixed to an upper surface of the bottom of the frame, and one end of the third support rod is fixed to the scissors a back surface of the blade, the other end of the third support rod is fixed to an upper surface of the bottom of the frame, and the bump is in contact with the scissors handle 13-1 of the scissors;
  • the winding device includes a second drive motor 16, a second rotating shaft 16-1, a redundant drive motor 17, a third rotating shaft 17-1, a first roller bar 16-2, a reel 18, a belt 19, and a fourth a support rod 20,
  • the second drive motor is rotatably coupled to the second rotating shaft
  • the redundant drive motor is rotatably coupled to the third rotating shaft
  • the second rotating shaft and the third rotating shaft are rotated by the belt Connecting, one end of the first roller bar is vertically fixed to the second rotating shaft, the other end of the first roller bar is sleeved by the reel, and one end of the fourth supporting bar is fixed to the second Driving the bottom of the motor, the other end of the fourth support rod is fixed to the frame;
  • the winding conveying device includes a fifth supporting rod 21, an active pairing sensor 22, a passive pairing sensor 23, an electric pan/tilt head 24, a PLC controller 25, a robot arm 26, a grab bucket 27, a third driving motor 28, and a a support rod 29, a second roller bar 28-1, a third roller bar 30, a conveyor belt 31, a finished box 32, a serial port-WIFI conversion module 25-1 and a hand-held manipulator 33, one end of the fifth support rod is provided One of the active radiation sensors, the other end of the fifth support rod is fixed to the frame, and the upper end of the second drive motor is provided with one passive radiation sensor, and the lower end of the mechanical arm is fixed to The electric pan/tilt, the other end of the mechanical arm is provided with the grab, the PLC controller is located inside the electric pan/tilt, and the third driving motor is fixed to the device by the sixth support rod In the rack, the third driving motor is provided with the second roller bar, the second roller bar and the third roller roller are rotatably connected by a conveyor belt
  • the third driving motor is electrically connected to the PLC controller through the first cable 39, the second cable 40, the third cable 41, and the fourth cable 42 respectively, and the PLC controller is provided with the The serial port-WIFI conversion module, the serial port-WIFI conversion module is wirelessly connected with the handheld controller.
  • the inner wall diameter D1 of the incoming electric heating tube is 1.5 mm to 2 mm
  • the diameter D2 of the water injection hole is 1 mm to 1.5 mm
  • the diameter D3 of the air outlet hole is 2 mm to 3 mm.
  • the edge of the port at the two ends of the incoming electric heating tube is provided with a non-slip silicone layer, and the inner wall of the incoming electric heating tube is covered with an aluminum silicate thermal conductive mud, a magnesium silicate thermal conductive mud or a calcium silicate thermal conductive mud.
  • the lower end of the grab is circular, the size of the circle is the same as the size of the reel, and the upper end of the grab is fixed with a rotating shaft 27-1, and the rotating shaft is rotatably connected with the mechanical arm.
  • the grab is stretched about the rotating shaft.
  • the oven is one of a cylinder, a cuboid and a cube.
  • the fifth support rod is of an inverted "L” shape, and the active radiation sensor and the passive radiation sensor are located on the same vertical line.
  • the scissors are provided with a spring 13-2, one end of which is fixed to the inside of a handle of the scissors, and the other end of the spring is fixed to the inner side of the other handle of the scissors.
  • the guard plate 34 is fixed to the frame by four fixing rods 35, and each of the two fixing rods is horizontally fixedly connected by the pressure receiving rod 36.
  • the side of the frame is provided with a push handle 37, the push handle is engraved with a wave-shaped anti-slip texture, and the bottom of the frame is provided with a universal wheel 38, and the number of the universal wheels is four.
  • the first roller bar is provided with a circular baffle 16-3, and the circular baffle is located between the second rotating shaft and the reel.
  • the sweater is fixed on the "T” type fixing frame, and the lower end of the "T” type fixing frame is rotatably connected with the bearing. During the process of the wire detaching, the sweater can be rotated under the action of pulling force, and the sweater is manually selected.
  • the thread end of the yarn passes through the incoming electric heating tube and is fixed on the reel; the electric power is supplied to the bake straightening device, one end of the power cord is electrically connected with the plug, and the other end of the power cord and the incoming electric heating tube Electrical connection, the incoming electric heating tube is horizontally baked, the baking box is provided with a water injection hole and an air outlet hole, and the water injection hole is fixedly connected with the water injection pipe, and a flow valve is arranged at the connection between the water injection hole and the water injection pipe, and the water injection hole and the inlet electric heating The pipe is fixedly connected, and the water outlet hole is fixedly connected with the incoming electric heating pipe.
  • the inner wall of the incoming electric heating pipe is provided with aluminum silicate thermal conductive mud, magnesium silicate thermal conductive mud or calcium silicate thermal conductive mud, and the flow rate of the water injection pipe is controlled by the flow valve. After the heating electric heating pipe is heated, the water flowing through is steamed, the wool is ironed, and the air outlet is exhausted to prevent the wool from being burnt.
  • the edge of the port at both ends of the incoming electric heating tube is provided with a silicone anti-slip layer to improve the wool.
  • the wool is straightened;
  • the second driving motor of the winding device is rotatably connected with the second rotating shaft, the redundant driving motor is rotatably connected with the third rotating shaft, and the second rotating shaft and the third rotating shaft are rotationally connected by the belt,
  • the first roller One end is vertically fixed on the second rotating shaft, and the other end of the first roller bar is sleeved by the reel, and the yarn from the incoming electric heating tube can be automatically wound on the reel to avoid the yarn winding and knotting, and the yarn winding is improved.
  • the redundant drive motor can be started to drive the second drive motor to rotate by the belt to improve the winding efficiency; an active pair is provided at one end of the fifth support rod of the winding conveyor
  • the sensor, the upper end of the second drive motor is provided with a passive radiation sensor.
  • Pulse rotation at this time, the bump on the first rotating shaft of the first driving motor contacts the scissors handle of the scissors and pushes it up, causing the scissors to cut the yarn, cutting
  • the PLC controller controls the rotation of the electric pan/tilt so that the robot arm is located at the upper end of the reel, and the grab is opened for grasping.
  • the winding reel with the wool is placed on the conveyor belt and transported to the finished product.
  • the serial controller-WIFI conversion module of the PLC controller establishes communication with the wireless controller, thereby realizing remote control of the PLC controller with high degree of automation. , saving energy.

Abstract

一种毛线加工装置，包括机架(1)、固定于机架(1)上的烘烫拉直装置、剪线装置、绕线装置、绕线输送装置；机架(1)上设有用于固定毛线衣的"T"型固定架(3)；烘烫拉直装置包括电源线(4)、插头(5)、注水管(6)、注水孔(7)、出气孔(8)、第一支撑杆(9)、进线电热管(10)和烘烫箱(11)，用于熨烫拉直毛线；剪线装置包括第一驱动电机(12)、第一转轴(12-1)、凸块(12-2)和剪刀(13)，实现毛线自动剪切；绕线装置包括第二驱动电机(16)、第二转轴(16-1)、冗余驱动电机(17)、第三转轴(17-1)、第一辊棍(16-2)、绕线轮(18)、皮带(19)和第四支撑杆(20)；绕线输送装置包括第五支撑杆(21)、主动对射传感器(22)、被动对射传感器(23)、电动云台(24)、PLC控制器(25)，实现绕线轮(18)线满更换，同时将成品毛线输送至成品盒(32)。该装置体积小、功能多、自动化程度高、加工出来的毛线不弯曲、提高拆线效率、毛线不易缠绕打结。

Description

毛线加工装置 技术领域
本发明涉及毛线加工设备技术领域，特别是涉及一种毛线加工装置。
背景技术
随着生活水平的提高，人们对服装要求越来越高。以毛线衣为代表的服装，深受人群喜爱。手工编织的毛线衣经常出现袖管、衣领或衣身尺寸问题，致使手工编织者手工拆线重织，并且拆开来的毛线不直。另外，对于旧的毛线衣弃之浪费，拆线却又耗力麻烦，且拆开来的毛线不平整、显弯曲。若用开水烫毛线，可致使毛线损伤或褪色；若用拆下来的弯曲的毛线重新编织，则织出来的毛线衣不平整且表面不光滑。
目前针对上述存在的部分问题，中国专利号201510062147.8公开了一种家用毛线熨直机，包括箱体、上盖、电热管、接头、电线和插头；箱体的内腔上端敞口，上盖的内腔下端敞口，上盖盖在箱体上；上盖的内顶部设有多根毛线支撑棒；接头密封固定在箱体上；电热管设置在箱体内，并与接头的内端固定连接；电线的一端与接头的外端固定连接，另一端与插头固定连接。该发明利用电加热冷水并使之气化、通过水蒸汽对弯曲的毛线进行熨烫。尽管该发明使用安全方便，能够实现毛线熨烫的效果，但是同时存在以下问题：
一、只实现毛线熨烫功能，未实现毛线拉直功能；
二、未涉及拆线装置，毛线衣拆线仍需手动拆线，未解放双手，拆线消耗体力；
三、毛线熨烫后未做出有效整理，熨烫后的毛线易缠绕打结。
为了克服上述缺陷，本领域技术人员积极创新研究，以期创设出一种毛线加工装置。
发明内容
针对现有技术存在的问题，本发明提供了一种毛线加工装置，使用该装置 后，毛线衣被自动拆线，从烘烫拉直装置出来的毛线柔软光滑、平整不弯曲且不出现断裂现象，同时使用剪线装置实现毛线自动剪切，利用绕线输送装置实现绕线轮自动更换、毛线成品自动输送至成品盒内，该装置自动化水平高，解放编织者的双手，拆出来的毛线平整光滑。
为解决上述技术问题，本发明采用的一个技术方案是：
提供一种毛线加工装置，包括机架、固定于所述机架上的烘烫拉直装置、剪线装置、绕线装置、绕线输送装置；
所述机架上固定有轴承，所述轴承与“T”型固定架的下端转动连接，毛线衣套于所述“T”型固定架；
所述烘烫拉直装置包括电源线、插头、注水管、注水孔、出气孔、第一支撑杆、进线电热管和烘烫箱，所述电源线的一端与插头电连接，所述电源线的另一端与进线电热管电连接，所述进线电热管横亘所述烘烫箱，所述烘烫箱设有所述注水孔和所述出气孔，所述注水孔与所述注水管固定连接，所述注水孔与所述注水管连接处设有流量阀，所述注水孔与所述进线电热管固定连通，所述出水孔与所述进线电热管固定连通，所述支撑杆的一端固定于所述烘烫箱的底部的外表面，所述支撑杆的另一端固定于所述机架的底部的上表面；
所述剪线装置包括第一驱动电机、第一转轴、固定于所述第一转轴上的凸块、剪刀、第二支撑杆和第三支撑杆，所述第二支撑杆的一端固定于所述第一驱动电机，所述第二支撑杆的另一端固定于所述机架的底部的上表面，所述第三支撑杆的一端固定于所述剪刀的刀刃的背面，所述第三支撑杆的另一端固定于所述机架的底部的上表面，所述凸块与所述剪刀的剪刀柄接触连接；
所述绕线装置包括第二驱动电机、第二转轴、冗余驱动电机、第三转轴、第一辊棍、绕线轮、皮带和第四支撑杆，所述第二驱动电机与所述第二转轴转动连接，所述冗余驱动电机与所述第三转轴转动连接，所述第二转轴与所述第三转轴通过所述皮带转动连接，所述第一辊棍的一端垂直固定于所述第二转轴上，所述第一辊棍的另一端由所述绕线轮套进，所述第四支撑杆的一端固定于第二驱动电机的底部，所述第四支撑杆的另一端固定于所述机架上；
所述绕线输送装置包括第五支撑杆、主动对射传感器、被动对射传感器、 电动云台、PLC控制器、机械臂、抓斗、第三驱动电机、第六支撑杆、第二辊棍、第三辊棍、传送带、成品盒、串口-WIFI转换模块和手持操控器，所述第五支撑杆的一端设有一个所述主动对射传感器，所述第五支撑杆的另一端固定于机架上，所述第二驱动电机的外壳上端设有一个所述被动对射传感器，所述机械臂的下端固定于所述电动云台，所述机械臂的另一端设有所述抓斗，所述PLC控制器位于所述电动云台的内部，所述第三驱动电机通过所述第六支撑杆固定于所述机架上，所述第三驱动电机设有所述第二辊棍，所述第二辊棍与所述第三辊棍通过传送带转动连接，所述传送带的端部设有成品盒，所述第一驱动电机、所述第二驱动电机、所述冗余驱动电机、所述第三驱动电机分别与所述PLC控制器通过第一线缆、第二线缆、第三线缆、第四线缆电连接，所述PLC控制器设有所述串口-WIFI转换模块，所述串口-WIFI转换模块与手持操控器无线连接。
进一步地说，所述进线电热管的内壁直径D1为1.5mm～2mm，所述注水孔的直径D2为1mm～1.5mm，所述出气孔的直径D3为2mm～3mm。
进一步地说，所述进线电热管的两端的端口的边缘设有硅胶防滑层，所述进线电热管的内壁铺设有硅酸铝导热泥、硅酸镁导热泥或硅酸钙导热泥。
进一步地说，所述抓斗的下端为圆形，所述圆形的尺寸与所述绕线轮的尺寸一致，所述抓斗的上端固定有转轴，所述转轴与所述机械臂转动连接，所述抓斗围绕所述转轴张合。
进一步地说，所述烘烫箱为圆柱体、长方体和正方体中的一种。
进一步地说，所述第五支撑杆为倒“L”型，所述主动对射传感器与所述被动对射传感器位于同一条垂线上。
进一步地说，所述剪刀设有弹簧，所述弹簧的一端固定于所述剪刀的一手柄内侧，所述弹簧的另一端固定于所述剪刀的另一手柄的内侧。
进一步地说，所述传送带的两侧设有护板，所述护板由四根固定杆固定于所述机架上，每两个所述固定杆通过承压杆横向固定连接。
进一步地说，所述机架的侧面设有推把，所述推把上刻有波浪形防滑纹路，所述机架的底部设有万向轮，所述万向轮的数量为四个。
进一步地说，所述第一辊棍上设有圆形挡板，所述圆形挡板位于所述第二转轴与所述绕线轮之间。
本发明的有益效果是：
一、本发明的毛线加工装置带有毛线衣拆线功能，机架上固定有轴承，轴承与“T”型固定架的下端转动连接，“T”型固定架由毛线衣套住，在拆线的过程中，毛线衣在拉力作用下，可实现跟随转动，避免毛线衣不规律地摇摆晃动导致毛线缠绕毛线衣，提高拆线效率，解放拆线人员的双手；
二、本发明的烘烫拉直装置的电源线的一端与插头电连接，电源线的另一端与进线电热管电连接，进线电热管横亘烘烫箱，烘烫箱设有注水孔和出气孔，注水孔与注水管固定连接，注水孔与进线电热管固定连通，注水孔与出水孔之间设有流量阀，出水孔与进线电热管固定连通，进线电热管的内壁铺设有硅酸铝导热泥、硅酸镁导热泥或硅酸钙导热泥，通过流量阀控制注水管加水的水量，进线电热管加热后通过水分蒸腾作用对毛线进行熨烫，同时出气孔进行排气，预防毛线烫损，进线电热管的两端的端口的边缘设有硅胶防滑层，提高毛线摩擦阻力，实现毛线拉直；
三、本发明的绕线装置的第二驱动电机与第二转轴转动连接，冗余驱动电机与第三转轴转动连接，第二转轴与第三转轴通过皮带转动连接，第一辊棍的一端垂直固定于第二转轴上，第一辊棍的另一端由绕线轮套进，从进线电热管出来的毛线可自动缠绕于绕线轮上，避免毛线缠绕打结，提高毛线绕线速度，若第二驱动电机出现故障，无法运作，可启动冗余驱动电机通过皮带带动第二驱动电机转动，提高绕线效率；
四、本发明设有主动对射传感器和被动对射传感器，当绕线轮上的毛线的厚度达到能够遮住主动对射传感器发射的红外信号程度时，PLC控制器控制第一驱动电机进行脉冲旋转，此时第一驱动电机的第一转轴上的凸块接触剪刀的剪刀柄并将其往上顶，促使剪刀剪切毛线，剪切完成后，PLC控制器控制电动云台旋转，使机械臂位于绕线轮上端，抓斗张开进行抓取，抓取完毕后，将缠满毛线的绕线轮放到传送带上，输送至成品盒中，实现自动剪切毛线、自动抓取绕线轮及成品输送的功能，另外通过PLC控制器的串口-WIFI转换模块与无 线控制器建立通讯，从而实现远程控制PLC控制器，自动化程度高，节省体力。
上述说明仅是本发明技术方案的概述，为了能够更清楚了解本发明的技术手段，并可依照说明书的内容予以实施，以下以本发明的较佳实施例并配合附图详细说明如后。
附图说明
图1是本发明的结构示意图；
图2是图1中A部分的局部放大图；
图3是本发明的控制原理图；
附图中各部分标记如下：
机架1、轴承2、“T”型固定架3、电源线4、插头5、注水管6、注水孔7、出气孔8、第一支撑杆9、进线电热管10、烘烫箱11、第一驱动电机12、第一转轴12-1、凸块12-2、剪刀13、剪刀柄13-1、弹簧13-2、第二支撑杆14、第三支撑杆15、第二驱动电机16、第二转轴16-1、第一辊棍16-2、圆形挡板16-3、冗余驱动电机17、第三转轴17-1、绕线轮18、皮带19、第四支撑杆20、第五支撑杆21、主动对射传感器22、被动对射传感器23、电动云台24、PLC控制器25、串口-WIFI转换模块25-1、机械臂26、抓斗27、转轴27-1、第三驱动电机28、第二辊棍28-1、第六支撑杆29、第三辊棍30、传送带31、成品盒32、手持操控器33、护板34、固定杆35、承压杆36、推把37、万向轮38、第一线缆39、第二线缆40、第三线缆41、第四线缆42、流量阀43、进线电热管的内壁直径D1、注水孔的直径D2和出气孔的直径D3。
具体实施方式
以下通过特定的具体实施例说明本发明的具体实施方式，本领域技术人员可由本说明书所揭示的内容轻易地了解本发明的优点及功效。本发明也可以其它不同的方式予以实施，即，在不背离本发明所揭示的范畴下，能予不同的修饰与改变。
实施例：一种毛线加工装置，如图1到图3所示，包括机架1、固定于所述机架上的烘烫拉直装置、剪线装置、绕线装置、绕线输送装置；
所述机架上固定有轴承2，所述轴承与“T”型固定架3的下端转动连接，毛线衣套于所述“T”型固定架；
所述烘烫拉直装置包括电源线4、插头5、注水管6、注水孔7、出气孔8、第一支撑杆9、进线电热管10和烘烫箱11，所述电源线的一端与所述插头电连接，所述电源线的另一端与所述进线电热管电连接，所述进线电热管横亘所述烘烫箱，所述烘烫箱设有所述注水孔和所述出气孔，所述注水孔与所述注水管固定连接，所述注水孔与所述注水管连接处设有流量阀43、所述注水孔与所述进线电热管固定连通，所述出水孔与所述进线电热管固定连通，所述支撑杆的一端固定于所述烘烫箱的底部的外表面，所述支撑杆的另一端固定于所述机架的底部的上表面；
所述剪线装置包括第一驱动电机12、第一转轴12-1、固定于所述第一转轴上的凸块12-2、剪刀13、第二支撑杆14和第三支撑杆15，所述第二支撑杆的一端固定于所述第一驱动电机，所述第二支撑杆的另一端固定于所述机架的底部的上表面，所述第三支撑杆的一端固定于所述剪刀的刀刃的背面，所述第三支撑杆的另一端固定于所述机架的底部的上表面，所述凸块与所述剪刀的剪刀柄13-1接触连接；
所述绕线装置包括第二驱动电机16、第二转轴16-1、冗余驱动电机17、第三转轴17-1、第一辊棍16-2、绕线轮18、皮带19和第四支撑杆20，所述第二驱动电机与所述第二转轴转动连接，所述冗余驱动电机与所述第三转轴转动连接，所述第二转轴与所述第三转轴通过所述皮带转动连接，所述第一辊棍的一端垂直固定于所述第二转轴上，所述第一辊棍的另一端由所述绕线轮套进，所述第四支撑杆的一端固定于第二驱动电机的底部，所述第四支撑杆的另一端固定于所述机架上；
所述绕线输送装置包括第五支撑杆21、主动对射传感器22、被动对射传感器23、电动云台24、PLC控制器25、机械臂26、抓斗27、第三驱动电机28、第六支撑杆29、第二辊棍28-1、第三辊棍30、传送带31、成品盒32、串口-WIFI转换模块25-1和手持操控器33，所述第五支撑杆的一端设有一个所述主动对射传感器，所述第五支撑杆的另一端固定于机架上，所述第二驱动电机的外壳上 端设有一个所述被动对射传感器，所述机械臂的下端固定于所述电动云台，所述机械臂的另一端设有所述抓斗，所述PLC控制器位于所述电动云台的内部，所述第三驱动电机通过所述第六支撑杆固定于所述机架上，所述第三驱动电机设有所述第二辊棍，所述第二辊棍与所述第三辊棍通过传送带转动连接，所述传送带的端部设有成品盒，所述第一驱动电机、所述第二驱动电机、所述冗余驱动电机、所述第三驱动电机分别与所述PLC控制器通过第一线缆39、第二线缆40、第三线缆41、第四线缆42电连接,所述PLC控制器设有所述串口-WIFI转换模块，所述串口-WIFI转换模块与所述手持操控器无线连接。
所述进线电热管的内壁直径D1为1.5mm～2mm，所述注水孔的直径D2为1mm～1.5mm，所述出气孔的直径D3为2mm～3mm。
所述进线电热管的两端的端口的边缘设有硅胶防滑层，所述进线电热管的内壁铺设有硅酸铝导热泥、硅酸镁导热泥或硅酸钙导热泥。
所述抓斗的下端为圆形，所述圆形的尺寸与所述绕线轮的尺寸一致，所述抓斗的上端固定有转轴27-1，所述转轴与所述机械臂转动连接，所述抓斗围绕所述转轴张合。
所述烘烫箱为圆柱体、长方体和正方体中的一种。
所述第五支撑杆为倒“L”型，所述主动对射传感器与所述被动对射传感器位于同一条垂线上。
所述剪刀设有弹簧13-2，所述弹簧的一端固定于所述剪刀的一手柄内侧，所述弹簧的另一端固定于所述剪刀的另一手柄的内侧。
所述传送带的两侧设有护板34，所述护板由四根固定杆35固定于所述机架上，每两个所述固定杆通过承压杆36横向固定连接。
所述机架的侧面设有推把37，所述推把上刻有波浪形防滑纹路，所述机架的底部设有万向轮38，所述万向轮的数量为四个。
所述第一辊棍上设有圆形挡板16-3，所述圆形挡板位于所述第二转轴与所述绕线轮之间。
本发明的工作过程和工作原理如下：
将毛线衣固定于“T”型固定架上，“T”型固定架的下端与轴承转动连接，在 拆线的过程中，毛线衣在拉力作用下，可实现跟随转动，手动选取毛线衣上足够长的毛线，毛线的线头穿过进线电热管，并固定于绕线轮上；给烘烫拉直装置供电，电源线的一端与插头电连接，电源线的另一端与进线电热管电连接，进线电热管横亘烘烫箱，烘烫箱设有注水孔和出气孔，注水孔与注水管固定连接，注水孔与注水管的连接处设有流量阀，注水孔与进线电热管固定连通，出水孔与进线电热管固定连通，进线电热管的内壁铺设有硅酸铝导热泥、硅酸镁导热泥或硅酸钙导热泥，通过流量阀控制注水管的加水流量，进线电热管加热后使流经的水蒸腾，对毛线进行熨烫，同时出气孔进行排气，预防毛线烫损，进线电热管的两端的端口的边缘设有硅胶防滑层，提高毛线摩擦阻力，实现毛线拉直；绕线装置的第二驱动电机与第二转轴转动连接，冗余驱动电机与第三转轴转动连接，第二转轴与第三转轴通过皮带转动连接，第一辊棍的一端垂直固定于第二转轴上，第一辊棍的另一端由绕线轮套进，从进线电热管出来的毛线可自动缠绕于绕线轮上，避免毛线缠绕打结，提高毛线绕线速度，若第二驱动电机出现故障，无法运作，可启动冗余驱动电机通过皮带带动第二驱动电机转动，提高绕线效率；绕线输送装置的第五支撑杆的一端设有一个主动对射传感器，第二驱动电机的外壳上端设有一个被动对射传感器，当绕线轮上的毛线的厚度达到能够遮住主动对射传感器发射的红外信号程度时，PLC控制器控制第一驱动电机进行脉冲旋转，此时第一驱动电机的第一转轴上的凸块接触剪刀的剪刀柄并将其往上顶，促使剪刀剪切毛线，剪切完成后，PLC控制器控制电动云台旋转，使机械臂位于绕线轮上端，抓斗张开进行抓取，抓取完毕后，将缠满毛线的绕线轮放到传送带上，输送至成品盒中，实现自动剪切毛线、自动抓取绕线轮及成品输送的功能，另外通过PLC控制器的串口-WIFI转换模块与无线控制器建立通讯，从而实现远程控制PLC控制器，自动化程度高，节省体力。
以上所述仅为本发明的实施例，并非因此以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等效结构，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (10)

  1. 一种毛线加工装置，其特征在于：包括机架(1)、固定于所述机架上的烘烫拉直装置、剪线装置、绕线装置、绕线输送装置；
    所述机架上固定有轴承(2)，所述轴承与“T”型固定架(3)的下端转动连接，毛线衣套于所述“T”型固定架；
    所述烘烫拉直装置包括电源线(4)、插头(5)、注水管(6)、注水孔(7)、出气孔(8)、第一支撑杆(9)、进线电热管(10)和烘烫箱(11)，所述电源线的一端与所述插头电连接，所述电源线的另一端与所述进线电热管电连接，所述进线电热管横亘所述烘烫箱，所述烘烫箱设有所述注水孔和所述出气孔，所述注水孔与所述注水管固定连接，所述注水孔与所述注水管连接处设有流量阀(43)，所述注水孔与所述进线电热管固定连通，所述出水孔与所述进线电热管固定连通，所述支撑杆的一端固定于所述烘烫箱的底部的外表面，所述支撑杆的另一端固定于所述机架的底部的上表面；
    所述剪线装置包括第一驱动电机(12)、第一转轴(12-1)、固定于所述第一转轴上的凸块(12-2)、剪刀(13)、第二支撑杆(14)和第三支撑杆(15)，所述第二支撑杆的一端固定于所述第一驱动电机，所述第二支撑杆的另一端固定于所述机架的底部的上表面，所述第三支撑杆的一端固定于所述剪刀的刀刃的背面，所述第三支撑杆的另一端固定于所述机架的底部的上表面，所述凸块与所述剪刀的剪刀柄(13-1)接触连接；
    所述绕线装置包括第二驱动电机(16)、第二转轴(16-1)、冗余驱动电机(17)、第三转轴(17-1)、第一辊棍(16-2)、绕线轮(18)、皮带(19)和第四支撑杆(20)，所述第二驱动电机与所述第二转轴转动连接，所述冗余驱动电机与所述第三转轴转动连接，所述第二转轴与所述第三转轴通过所述皮带转动连接，所述第一辊棍的一端垂直固定于所述第二转轴上，所述第一辊棍的另一端由所述绕线轮套进,所述第四支撑杆的一端固定于第二驱动电机的底部，所述第四支撑杆的另一端固定于所述机架上；
    所述绕线输送装置包括第五支撑杆(21)、主动对射传感器(22)、被动对射传感器(23)、电动云台(24)、PLC控制器(25)、机械臂(26)、抓斗(27)、第三驱动电机(28)、第六支撑杆(29)、第二辊棍(28-1)、第三辊棍(30)、传 送带(31)、成品盒(32)、串口-WIFI转换模块(25-1)和手持操控器(33)，所述第五支撑杆的一端设有所述主动对射传感器，所述第五支撑杆的另一端固定于机架上，所述第二驱动电机的外壳上端设有所述被动对射传感器，所述机械臂的下端固定于所述电动云台，所述机械臂的另一端设有所述抓斗，所述PLC控制器位于所述电动云台的内部，所述第三驱动电机通过所述第六支撑杆固定于所述机架上，所述第三驱动电机设有所述第二辊棍，所述第二辊棍与所述第三辊棍通过传送带转动连接，所述传送带的端部设有成品盒，所述第一驱动电机、所述第二驱动电机、所述冗余驱动电机、所述第三驱动电机分别与所述PLC控制器通过第一线缆(39)、第二线缆(40)、第三线缆(41)、第四线缆(42)电连接,所述PLC控制器设有所述串口-WIFI转换模块，所述串口-WIFI转换模块与所述手持操控器无线连接。
  2. 根据权利要求1所述的毛线加工装置，其特征在于：所述进线电热管的内壁直径D1为1.5mm～2mm，所述注水孔的直径D2为1mm～1.5mm，所述出气孔的直径D3为2mm～3mm。
  3. 根据权利要求1所述的毛线加工装置，其特征在于：所述进线电热管的两端的端口的边缘设有硅胶防滑层，所述进线电热管的内壁铺设有硅酸铝导热泥、硅酸镁导热泥或硅酸钙导热泥。
  4. 根据权利要求1所述的毛线加工装置，其特征在于：所述抓斗的下端为圆形，所述圆形的尺寸与所述绕线轮的尺寸一致，所述抓斗的上端固定有转轴(27-1)，所述转轴与所述机械臂转动连接，所述抓斗围绕所述转轴张合。
  5. 根据权利要求1所述的毛线加工装置，其特征在于：所述烘烫箱为圆柱体、长方体和正方体中的一种。
  6. 根据权利要求1所述的毛线加工装置，其特征在于：所述第五支撑杆为倒“L”型，所述主动对射传感器与所述被动对射传感器位于同一条垂线上。
  7. 根据权利要求1所述的毛线加工装置，其特征在于：所述剪刀设有弹簧(13-2)，所述弹簧的一端固定于所述剪刀的一手柄内侧，所述弹簧的另一端固定于所述剪刀的另一手柄的内侧。
  8. 根据权利要求1所述的毛线加工装置，其特征在于：所述传送带的两侧 设有护板(34)，所述护板由四根固定杆(35)固定于所述机架上，每两个所述固定杆通过承压杆(36)横向固定连接。
  9. 根据权利要求1所述的毛线加工装置，其特征在于：所述机架的侧面设有推把(37)，所述推把上刻有波浪形防滑纹路，所述机架的底部设有万向轮(38)，所述万向轮的数量为四个。
  10. 根据权利要求1所述的毛线加工装置，其特征在于：所述第一辊棍上设有圆形挡板(16-3)，所述圆形挡板位于所述第二转轴与所述绕线轮之间。
PCT/CN2018/073342 2018-01-19 2018-01-19 毛线加工装置 WO2019140622A1 (zh)

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