WO2019119763A1 - Ignition agent composition with reliable ignition performance and preparation method thereof - Google Patents

Ignition agent composition with reliable ignition performance and preparation method thereof Download PDF

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Publication number
WO2019119763A1
WO2019119763A1 PCT/CN2018/092734 CN2018092734W WO2019119763A1 WO 2019119763 A1 WO2019119763 A1 WO 2019119763A1 CN 2018092734 W CN2018092734 W CN 2018092734W WO 2019119763 A1 WO2019119763 A1 WO 2019119763A1
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Prior art keywords
ignition
agent composition
igniting agent
reliable
circular sheet
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PCT/CN2018/092734
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French (fr)
Chinese (zh)
Inventor
罗运强
任响宁
杜涛
范智
王晨
周雄
翟连峰
任兴仑
阮家声
夏强
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湖北航鹏化学动力科技有限责任公司
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Publication of WO2019119763A1 publication Critical patent/WO2019119763A1/en

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    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B21/00Apparatus or methods for working-up explosives, e.g. forming, cutting, drying
    • C06B21/0033Shaping the mixture
    • C06B21/0041Shaping the mixture by compression
    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B21/00Apparatus or methods for working-up explosives, e.g. forming, cutting, drying
    • C06B21/0033Shaping the mixture
    • C06B21/0066Shaping the mixture by granulation, e.g. flaking
    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B33/00Compositions containing particulate metal, alloy, boron, silicon, selenium or tellurium with at least one oxygen supplying material which is either a metal oxide or a salt, organic or inorganic, capable of yielding a metal oxide
    • C06B33/12Compositions containing particulate metal, alloy, boron, silicon, selenium or tellurium with at least one oxygen supplying material which is either a metal oxide or a salt, organic or inorganic, capable of yielding a metal oxide the material being two or more oxygen-yielding compounds
    • C06B33/14Compositions containing particulate metal, alloy, boron, silicon, selenium or tellurium with at least one oxygen supplying material which is either a metal oxide or a salt, organic or inorganic, capable of yielding a metal oxide the material being two or more oxygen-yielding compounds at least one being an inorganic nitrogen-oxygen salt

Definitions

  • the invention relates to a igniting agent composition with reliable ignition performance and a preparation method thereof, in particular to an ignition medicinal composition with reliable ignition performance, in particular, a reliable and consistent ignition performance at a temperature of -40 ° C, belonging to an automobile The field of airbag technology.
  • a very important component of the airbag system is the gas generator, which acts to produce a sufficient volume of gas at a sufficiently fast rate to supply the airbag in a short period of time.
  • a car airbag is one or more inflators that are installed inside or behind the car and inside the car interior and inside the car interior to protect the driver and the occupant from critical parts and to mitigate the damage caused by the impact.
  • the pyrotechnic gas generator is mainly composed of an ignition system, a combustion system, a filtering system and a supporting member, and has the main advantages of simple structure, rapid inflation (30ms to 50ms), good safety (normally in a normal pressure state), and long storage time. (greater than 15 years) and so on.
  • the design of the ignition system in this gas generator is a key technology.
  • the output energy of the ignition system is insufficient, so that the gas generating agent cannot be burned normally and quickly, so that the airbag cannot be normally opened to protect the occupant; on the contrary, the pressure of 10ms is too large, and the air bag is directly Fly. Therefore, it is necessary to optimize the ignition performance of the pyrotechnic gas generator, which can effectively protect the life safety of the occupants in traffic accidents, and reduce the huge losses caused by the abnormal ignition of the generators to the automobile manufacturers.
  • the ignition process of the pyrotechnic gas generator is a process from the start of the generator to the time of stable operation. It is generally divided into three parts:
  • the ignition powder generates high-temperature and high-pressure gas after combustion, which contains a certain amount of hot particles, and the pressure is about several to several tens of atmospheric pressure;
  • Ignition drugs currently have black powder type, 5AT and lanthanum nitrate type, and B/KNO 3 type. Since the ignition powder needs to ignite the gas-producing drug, there are certain requirements for the ignition temperature, energy, and residue particles of the ignition powder, so as to ensure a certain ignition reliability.
  • Black powder is a traditional ignition powder, which has the characteristics of low price, but its energy is too low, and the combustion products are mainly gas and have few residues. It is suitable for application scenarios where ignition delay time is not required, and general requirements for gas generators.
  • the delay time is less than 10ms, so black powder is rarely used as a ignition powder in gas generators; although 5AT and yttrium nitrate type ignition drugs have improved energy, since 5AT and lanthanum nitrate are temperature sensitive substances, at low temperature -35 ° C The use of ignition delay is prone to occur, and the performance of the generator at low temperatures is much different from that at high temperatures and normal temperatures. The use of such ignition drugs requires special design of the airbag gas generator to compensate for low temperature ignition through structural improvements. Delay problem; B/KNO 3 type ignition powder has the advantages of high energy, high combustion temperature, and many residual particles.
  • the above ignition powder is usually pressed into small tablets in the manufacturing process, and some need to be broken into granules, then the ignition powder formula containing aluminum powder is significantly higher than the aluminum powder-free, so that the granulation process is certain
  • the safety risk is also high in the cost of aluminum powder.
  • the aluminum oxide residue is more, and the solid content of the formulation is also increased.
  • the patent US6487974B1 mainly contains 5AT26%, bismuth nitrate 64%, aluminum powder 7%, boron nitride 1%, and 7% aluminum powder is helpful for low temperature ignition performance, but its content is high, and the sensitivity of aluminum powder is low.
  • the process especially in the tableting and granulation process, and the patent does not play a good role in film removal. Therefore, at present, for the airbag gas generator, several kinds of ignition drugs commonly used have their own defects.
  • the object of the present invention is to overcome the above-mentioned deficiencies of the prior art and to provide an igniting agent composition which is reliable in ignition performance, which makes the tablet not adhere to the tablet during tableting, and the tablet can be well preserved after tableting.
  • Some luster and shape improve the ignition delay or fluctuation of ignition powder at low temperature -40 °C, ensuring that the ignition powder has a wider range of operation when operating at -40 ° C ⁇ +90 ° C temperature, and in the ignition gas
  • the agent is generated, the ignition is more uniform, the consistency is better, and the ignition performance is remarkably improved.
  • Another object of the present invention is to provide a method for preparing an ignition agent composition which is reliable in ignition performance.
  • a igniting agent composition having a reliable ignition performance comprising the following components in mass percent content:
  • the 5-aminotetrazole has a particle diameter D90 of not more than 30 ⁇ m.
  • the boron nitride has a particle diameter D90 of not more than 3.0 ⁇ m.
  • the potassium nitrate has a particle diameter D90 of not more than 165 ⁇ m.
  • the sum of the water contents of the components of the ignition agent composition is not more than 1% of the total mass of each component.
  • each component mixture is prepared into particles having a water content of less than 0.5% before compression molding.
  • the ignition agent composition is a circular sheet structure having a diameter of 3 to 10 mm; and the thickness of the circular sheet structure is 1 to 5 mm.
  • the mass of each circular sheet structure is 0.01 to 3 g.
  • the igniting agent composition has a granular structure and has a particle diameter of 12 to 20 mesh.
  • an ignition agent composition is prepared by wet granulation.
  • the preparation method of the above ignition performance reliable ignition agent composition comprises the following steps:
  • the first material is added with water for wet mixing to obtain a second material, wherein the amount of water added is 3% to 15% of the total mass of the first material;
  • the second material is passed through a screen of 10 to 40 mesh to obtain a third material
  • the fourth material is formed into a material.
  • cerium nitrate, 5-aminotetrazole, potassium nitrate, mica powder, aluminum oxide, graphite and boron nitride are mixed.
  • the mixing time is ⁇ 20 min; the mixing device is a ribbon mixer.
  • the wet mixing time in the step (2) is 2 min to 15 min; and the wet mixing device is a kneader or a mixer.
  • the fourth material is molded by a rotary tableting machine.
  • the material in the step (5) is molded to obtain a circular sheet structure having a diameter of 3 to 10 mm; a circular sheet structure.
  • the thickness is 1 to 5 mm; the mass of each circular sheet structure is 0.01 to 3 g.
  • the material in the step (5) is shaped to obtain a granular structure, the granular structure having a particle diameter of 12 to 20 mesh; and the granular structure is a sheet-like structure After granulation, it is sieved.
  • the invention has the following beneficial effects:
  • the present invention provides a novel ignition agent composition comprising cerium nitrate, 5-aminotetrazole, potassium nitrate, mica powder, alumina, graphite and boron nitride, the ignition agent composition making the tablet
  • the tablet does not stick to the mold during the tableting process. After tableting, the tablet can maintain the original gloss and shape well, and the surface has no pits and no burrs. It improves the ignition delay or fluctuation of the ignition powder at low temperature -40 °C. It ensures that the ignition powder has a wider range when it is operated at -40 ° C ⁇ +90 ° C temperature, and the ignition is more uniform when the gas generating agent is ignited, the consistency is better, and the ignition performance is remarkably improved.
  • the igniting agent composition of the present invention contains graphite and boron nitride as a process aid together, and the synergistic effect of the two in the composition of the present invention is indispensable, and by studying the ratio of the two, and combining
  • the reasonable choice of the amount of the material makes the tablet of the composition not stick to the mold during the tableting process, and the tablet can maintain the original luster and shape after the tableting, and the surface has no pits and no burrs;
  • the ignition agent composition of the invention contains aluminum oxide as an ignition improver, and the reasonable selection of the dosage improves the ignition delay or fluctuation of the ignition powder at a low temperature of -40 ° C, thereby ensuring that the ignition powder is The range of application is wider when working at temperatures from -40 ° C to +90 ° C.
  • the addition of aluminum oxide makes the ignition of the gas generating agent more uniform and consistent, further improving the ignition performance of the igniter composition.
  • the present invention improves the low temperature ignition performance by adding safe and reliable aluminum oxide, thereby substantially increasing the safety performance of the formulation;
  • the ignition composition of the present invention contains a certain amount of potassium nitrate, which is used together with cerium nitrate and 5-aminotetrazole.
  • Potassium nitrate and cerium nitrate are oxidizing agents, which are oxygen sources for the ignition agent formulation, and 1 g of potassium nitrate can be used.
  • the amount of oxygen released from the oxide oxidant is more than 0.4g to 0.5g, and the present invention further increases the burning rate and flame temperature of the igniting agent by research and experiment, adding a reasonable amount of potassium nitrate;
  • the present invention performs the content ratio of each component including the cerium nitrate, 5-aminotetrazole, potassium nitrate, mica powder, aluminum oxide, graphite, and boron nitride in the ignition agent composition.
  • the design is optimized and verified by a large number of tests, so that the ignition agent composition has excellent performance and remarkable effect, and the ignition agent composition ignites more uniformly when the gas generating agent is ignited, the consistency is better, and the ignition performance is remarkably improved.
  • the igniting agent composition of the present invention is granulated by wet granulation before molding, and the granulation by wet granulation makes the process simpler, lower in cost, lower in energy consumption, more flexible in process, and low in equipment investment.
  • the ignition agent composition of the present invention can reduce the sensitivity of the formulation by using boron nitride, mica powder, aluminum oxide, graphite, etc., and enhance the safety from the essence of the formulation;
  • the present invention is used in the form of a granular structure by using an igniting agent composition to provide the maximum available combustion surface area for the fastest response, thereby rapidly igniting the gas generant composition to meet the needs of the airbag to protect the driver and the occupant. ;
  • the ignition powder composition of the present invention is capable of rapidly igniting the gas generating agent in a temperature range from -40 ° C to +90 ° C; the ignition powder composition of the present invention has a combustion temperature of more than 2500 K;
  • the gas production rate of the composition is 2.1 to 2.5 moles per 100 grams, while the gas yield of a typical BKNO3 enhancer composition is 1.13 moles per 100 grams of enhancer, and the gas yield of the aluminum powder-containing enhancer composition is 1.7.
  • the ignition efficiency of the ignition agent composition of the present invention is increased by 69 to 110% over conventional ignition agent compositions.
  • Figure 1 is a view showing the surface morphology of an ignition agent composition tablet of Comparative Example 1 of the present invention
  • Figure 2 is a view showing the surface morphology of the ignition agent composition tablet of Comparative Example 2;
  • Figure 3 is a graph showing the time and pressure of the ignition agent composition of Comparative Example 3 of the present invention.
  • Figure 4 is a view showing the surface morphology of an ignition agent composition tablet in Example 1 of the present invention.
  • Figure 5 is a graph showing the time and pressure of the ignition agent composition in Example 1 of the present invention.
  • Figure 6 is a view showing the surface morphology of an ignition agent composition tablet in Example 2 of the present invention.
  • Figure 7 is a graph showing the time and pressure of the ignition agent composition in Example 2 of the present invention.
  • Figure 8 is a view showing the surface morphology of an ignition agent composition tablet in Example 3 of the present invention.
  • Figure 9 is a graph showing the time and pressure of the ignition agent composition in Example 3 of the present invention.
  • Figure 10 is a view showing the surface morphology of an ignition agent composition tablet in Example 4 of the present invention.
  • Figure 11 is a graph showing time and pressure of an ignition agent composition in Example 4 of the present invention.
  • Figure 12 is a view showing the surface morphology of an ignition agent composition tablet in Example 5 of the present invention.
  • Figure 13 is a graph showing the time and pressure of the ignition agent composition in Example 5 of the present invention.
  • the ignition agent composition with reliable ignition performance of the present invention comprises the following components in mass percentage:
  • a component having the following mass percentage cerium nitrate 40% to 60%; 5-aminotetrazole (5-AT) 30% to 40%; potassium nitrate 4% to 15%; Mica powder 5% ⁇ 15%; aluminum oxide 0.5% ⁇ 5%; graphite 0.1% ⁇ 5%; boron nitride 0.1% ⁇ 5%.
  • the particle diameter D90 of the above 5-aminotetrazole is not more than 30 ⁇ m; the particle diameter D90 of the above boron nitride is not more than 3.0 ⁇ m; and the particle diameter D90 of the above potassium nitrate is not more than 165 ⁇ m.
  • the sum of the water contents of the components of the above igniting agent composition is not more than 1% of the total mass of each component.
  • the above component mixtures are prepared into particles having a water content of less than 0.5% prior to compression molding.
  • the igniting agent composition may be a circular sheet structure having a diameter of 3 to 10 mm; a circular sheet structure having a thickness of 1 to 5 mm; and a weight of each of the circular sheet structures being 0.01 ⁇ 3g.
  • the igniting agent composition may also have a granular structure, which is obtained by granulating and sieving the sheet-like structure, and has a particle diameter of 12 to 20 mesh. It is preferred to use a granular structure.
  • the invention adopts the method of wet granulation to prepare the igniting agent composition, and the specific preparation method comprises the following steps:
  • the wet mixing device It is a kneading machine or a mixer.
  • the second material is passed through a screen of 10 to 40 mesh to obtain a third material
  • the fourth material is formed into a material, and the material can be formed by a molding method of a rotary tableting machine, and then formed into a granular material by a rocking type particle machine.
  • the material in the step (5) is formed into a circular sheet structure or a granular structure, wherein the circular sheet structure has a diameter of 3 to 10 mm; the circular sheet structure has a thickness of 1 to 5 mm; each of the circular sheet structures
  • the weight is 0.01 to 3 g; wherein the granular structure is obtained by granulating the sheet structure and then sieving, and the particle size is 12 to 20 mesh.
  • the igniting agent composition prepared by the present invention is mainly used for a car airbag gas generator.
  • the present invention also provides a gas generator using the above-described ignition-safety ignition composition as an ignition agent.
  • the igniting agent composition comprises the following components in mass percent:
  • the specific preparation method comprises the following steps: mixing cerium nitrate, 5-aminotetrazole (5-AT), potassium nitrate, mica powder, aluminum oxide and graphite through a ribbon mixer to obtain a first material; adding the first material to the 8 % of distilled water is wet-kneaded for 20 min to obtain a second material, and the second material is passed through a 10-mesh screen to obtain a third material; the third material is dried and dried to a water content of less than 0.5% of the total mass of the third material. The fourth material is obtained again through the 10-mesh screen; the fourth material is formed into a material by a rotary tableting machine.
  • Fig. 1 is a view showing the surface morphology of the igniting agent composition of Comparative Example 1 of the present invention; in this comparative example, only graphite was added as a releasing agent, and boron nitride was not added. After being pressed by the rotary tableting machine, the surface of the tablet has a sticking mold, and the tablet does not maintain the original gloss and shape well, and the surface has pits and burrs.
  • the igniting agent composition comprises the following components in mass percent:
  • the specific preparation method comprises the following steps: mixing cerium nitrate, 5-aminotetrazole (5-AT), potassium nitrate, mica powder, aluminum oxide and boron nitride through a ribbon mixer to obtain a first material; Adding 8% distilled water for wet kneading for 20 min to obtain a second material, and passing the second material through a 10-mesh sieve to obtain a third material; drying the third material to dryness until the water content is less than the total mass of the third material 0.5%, the fourth material was obtained again through a 10-mesh screen; the fourth material was formed into a material by a rotary tableting machine.
  • Fig. 2 is a view showing the surface morphology of the igniting agent composition of Comparative Example 2 of the present invention; in this comparative example, only boron nitride was added as a releasing agent, and no graphite was added. After being pressed into a tablet by a rotary press, the surface of the tablet has a sticking mold, and the tablet does not maintain the original gloss and shape well, and the surface has pits and burrs.
  • the igniting agent composition comprises the following components in mass percent:
  • the specific preparation method comprises the following steps: mixing cerium nitrate, 5-aminotetrazole (5-AT), potassium nitrate and mica powder through a ribbon mixer to obtain a first material; adding the first material to 8% distilled water for wet kneading 20min, the second material is obtained, and the second material is passed through the 10-mesh screen to obtain the third material; the third material is dried, dried to a water content of less than 0.5% of the total mass of the third material, and passed through the 10-mesh screen again.
  • a fourth material is obtained; the fourth material is formed by a rotary tableting machine.
  • Figure 3 is a graph showing the time and pressure of the ignition agent composition of Comparative Example 3 of the present invention
  • Table 1 is a time and pressure data table of the ignition agent composition of Comparative Example 3 of the present invention, including ignition time TTFG data statistics. It can be seen from Fig. 3 and Table 1 that the ignition composition has ignition delay at room temperature +23 ° C, high temperature +85 ° C, and low temperature -40 ° C, which affects the overall pressure performance and burning rate of the generator, and low temperature ignition. The time does not meet the requirement of less than 7ms.
  • the igniting agent composition comprises the following components in mass percent:
  • the specific preparation method comprises the following steps: mixing cerium nitrate, 5-aminotetrazole (5-AT), potassium nitrate, mica powder, aluminum oxide, graphite and boron nitride through a ribbon mixer to obtain a first material; One material is added with 10% (mass percentage content) of distilled water for wet kneading for 12 min to obtain a second material, and the second material is passed through a 10-mesh sieve to obtain a third material; the third material is dried and dried to a water content. Less than 0.5% of the total mass of the third material, the fourth material is again obtained through the 20-mesh screen; the fourth material is formed by a rotary tableting machine to obtain a circular sheet structure.
  • FIG. 4 is a view showing the surface morphology of the igniting agent composition in the first embodiment of the present invention; in this comparative example, graphite and boron nitride are simultaneously added as a releasing agent, and the two perform a good synergistic action and rotate. After the press is pressed into a tablet, the surface of the tablet is not stuck, and the tablet can maintain the original luster and shape well, and the surface has no pits and no burrs.
  • FIG. 5 is a graph showing the time and pressure of the ignition agent composition in Example 1 of the present invention
  • Table 2 is a time and pressure data table of the ignition agent composition in Example 1 of the present invention, including the ignition time TTFG data statistics. From Fig. 5 and Table 2, it can be seen that the ignition agent composition is normally ignited under normal temperature + 23 ° C, high temperature + 85 ° C, low temperature - 40 ° C, and the pressure is normal, and the ignition time TTFG and the pressure performance of the gas generator satisfy the gas.
  • the generator standard requires that the low temperature ignition time meet the requirement of less than 7ms.
  • the igniting agent composition comprises the following components in mass percent:
  • the specific preparation method comprises the following steps: mixing cerium nitrate, 5-aminotetrazole (5-AT), potassium nitrate, mica powder, aluminum oxide, graphite and boron nitride through a ribbon mixer to obtain a first material; A material is added to 6% (mass percentage) of distilled water for wet kneading for 10 min to obtain a second material, and the second material is passed through a 10-mesh screen to obtain a third material; the third material is dried and dried to a water content. Less than 0.5% of the total mass of the third material, the fourth material is again obtained through the 10-mesh screen; the fourth material is formed by a rotary tableting machine to obtain a circular sheet structure.
  • FIG. 6 is a view showing the surface morphology of the igniting agent composition in Example 2 of the present invention; in this comparative example, graphite and boron nitride are simultaneously added as a releasing agent, and the two perform a good synergistic action and rotate. After the press is pressed into a tablet, the surface of the tablet is not stuck, and the tablet can maintain the original luster and shape well, and the surface has no pits and no burrs.
  • FIG. 7 is a graph showing the time and pressure of the ignition agent composition in Example 2 of the present invention
  • Table 3 is a time and pressure data table of the ignition agent composition in Example 2 of the present invention, including the ignition time TTFG data statistics. From Fig. 7 and Table 3, it can be seen that the ignition agent composition is normally ignited under normal temperature + 23 ° C, high temperature + 85 ° C, low temperature - 40 ° C, and the pressure is normal, and the ignition time TTFG and the pressure performance of the gas generator satisfy the gas.
  • the generator standard requires that the low temperature ignition time meet the requirement of less than 7ms.
  • the igniting agent composition comprises the following components in mass percent:
  • the specific preparation method comprises the following steps: mixing cerium nitrate, 5-aminotetrazole (5-AT), potassium nitrate, mica powder, aluminum oxide, graphite and boron nitride through a ribbon mixer to obtain a first material; A material is added to 5% (mass percent content) of distilled water for wet kneading for 5 min to obtain a second material, and the second material is passed through a 20-mesh sieve to obtain a third material; the third material is dried and dried to a moisture content. Less than 0.5% of the total mass of the third material, the fourth material is again obtained through the 10-mesh screen; the fourth material is formed by a rotary tableting machine to obtain a circular sheet structure.
  • FIG. 8 is a view showing the surface morphology of the igniting agent composition in Example 3 of the present invention; in this comparative example, graphite and boron nitride are simultaneously added as a releasing agent, and the two perform a good synergistic action and rotate. After the press is pressed into a tablet, the surface of the tablet is not stuck, and the tablet can maintain the original luster and shape well, and the surface has no pits and no burrs.
  • the circular sheet-like structure tablet was granulated and sieved to obtain a granular structure having a particle diameter of 12 to 20, and the test was carried out.
  • a graph of time and pressure of the ignition agent composition in Example 3 of the present invention Table 4 is a time and pressure data table of the ignition agent composition in Example 3 of the present invention, including ignition time TTFG data statistics. From Fig. 9 and Table 4, it is known that the ignition agent composition is at a normal temperature of +23 ° C, a high temperature of +85 ° C, and a low temperature.
  • the ignition is normal, the pressure is normal, and the ignition time TTFG and the pressure performance of the gas generator meet the requirements of the gas generator standard, and the low-temperature ignition time satisfies the requirement of less than 7 ms.
  • the specific preparation method comprises the following steps: mixing cerium nitrate, 5-aminotetrazole (5-AT), potassium nitrate, mica powder, aluminum oxide, graphite and boron nitride through a ribbon mixer to obtain a first material; A material is added to 4% (mass% content) of distilled water for wet kneading for 5 min to obtain a second material, and the second material is passed through a 10-mesh screen to obtain a third material; the third material is dried and dried to a moisture content. Less than 0.5% of the total mass of the third material, the fourth material is again obtained through the 20-mesh screen; the fourth material is formed by a rotary tableting machine to obtain a circular sheet structure.
  • FIG. 10 is a view showing the surface morphology of the igniting agent composition in Example 4 of the present invention; in this comparative example, graphite and boron nitride are simultaneously added as a releasing agent, and the two perform a good synergistic action and rotate. After the press is pressed into a tablet, the surface of the tablet is not stuck, and the tablet can maintain the original luster and shape well, and the surface has no pits and no burrs.
  • the circular sheet-like structure tablet was granulated and sieved to obtain a granular structure having a particle size of 12 to 20, and the test was carried out.
  • FIG. 11 a graph of time and pressure of the ignition agent composition in Example 4 of the present invention
  • Table 5 is a time and pressure data table of the ignition agent composition in Example 4 of the present invention, including ignition time TTFG data statistics. From Fig. 11 and Table 5, it can be seen that the ignition agent composition is at a normal temperature of +23 ° C, a high temperature of +85 ° C, and a low temperature.
  • the ignition is normal, the pressure is normal, and the ignition time TTFG and the pressure performance of the gas generator meet the requirements of the gas generator standard, and the low-temperature ignition time satisfies the requirement of less than 7 ms.
  • the specific preparation method comprises the following steps: mixing cerium nitrate, 5-aminotetrazole (5-AT), potassium nitrate, mica powder, aluminum oxide, graphite and boron nitride through a ribbon mixer to obtain a first material; A material is added to 12% (mass percentage content) of distilled water for wet kneading for 4 minutes to obtain a second material, and the second material is passed through a 20-mesh screen to obtain a third material; the third material is dried and dried to a water content. Less than 0.5% of the total mass of the third material, the fourth material is again obtained through the 30-mesh screen; the fourth material is formed by a rotary tableting machine to obtain a circular sheet structure.
  • FIG. 12 is a view showing the surface morphology of the igniting agent composition in Example 5 of the present invention; in this comparative example, graphite and boron nitride are simultaneously added as a releasing agent, and the two perform a good synergistic action and rotate. After the press is pressed into a tablet, the surface of the tablet is not stuck, and the tablet can maintain the original luster and shape well, and the surface has no pits and no burrs.
  • the circular sheet-like structure tablet was granulated and sieved to obtain a granular structure having a particle size of 12 to 20, and the test was carried out.
  • FIG. 13 it is a graph showing the time and pressure of the ignition agent composition in Example 5 of the present invention
  • Table 6 is a time and pressure data table of the ignition agent composition in Example 5 of the present invention, including ignition time TTFG data statistics. From Fig. 13 and Table 6, it can be seen that the ignition agent composition is at normal temperature + 23 ° C, high temperature + 85 ° C, low temperature.
  • the ignition is normal, the pressure is normal, and the ignition time TTFG and the pressure performance of the gas generator meet the requirements of the gas generator standard, and the low-temperature ignition time satisfies the requirement of less than 7 ms.

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  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
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  • Metallurgy (AREA)
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  • Luminescent Compositions (AREA)

Abstract

Disclosed is an igniting agent composition having a reliable ignition performance and a preparation method thereof. The igniting agent composition comprises the following components with the following mass percentages: 40% to 60% of cerium nitrate, 25% to 40% of 5-aminotetrazole 5-AT, 1% to 20% of potassium nitrate, 1% to 20% of mica powder, 0.5% to 10% of aluminum oxide, 0.1% to 10% of graphite, and 0.1% to 10% of boron nitride. A tablet of the igniting agent composition does not stick to the mold during a tableting process, and the tablet can maintain the original gloss and morphology after the tableting process. The ignition delay or fluctuation of the igniting agent at a low temperature of -40 °C is improved. The area of effect is greater when the igniting agent acts at a temperature between -40 °C and +90 °C. In addition, the ignition of the igniting agent with a gas generating agent is more uniform, the consistency is better, and the ignition performance is remarkably improved.

Description

一种点火性能可靠的点火药剂组合物及其制备方法Ignition agent composition with reliable ignition performance and preparation method thereof
本申请要求于2017年12月20日提交中国专利局的申请号为201711386662.7、发明名称为“一种点火性能可靠的点火药剂组合物及其制备方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. 201711386662.7, filed on Dec. 20, 2017, which is entitled "Ignition of a igniting agent with reliable ignition performance and its preparation method", the entire contents of which are incorporated herein by reference. This is incorporated herein by reference.
技术领域Technical field
本发明涉及一种点火性能可靠的点火药剂组合物及其制备方法,尤其是涉及一种点火性能可靠,特别是在-40℃温度下点火性能可靠且一致性好的点火药剂组合物,属于汽车安全气囊技术领域。The invention relates to a igniting agent composition with reliable ignition performance and a preparation method thereof, in particular to an ignition medicinal composition with reliable ignition performance, in particular, a reliable and consistent ignition performance at a temperature of -40 ° C, belonging to an automobile The field of airbag technology.
背景技术Background technique
众所周知,随着高速公路的发展和汽车性能的提高,汽车行驶速度越来越快,使得车辆的交通事故发生更为频繁,所以作为汽车被动安全重要组成部分的安全气囊系统显得尤为重要。安全气囊系统中一个非常重要的部件是气体发生器,它的作用是在短时间内以足够快的速度产生足够体积的气体来供给气囊。汽车安全气囊是安装在汽车正副驾驶或者座椅内部以及汽车内饰内部的用于保护驾驶员和乘员关键部位免受以及减轻撞击带来的伤害的一个或多个充气装置。As we all know, with the development of highways and the improvement of vehicle performance, the speed of cars is getting faster and faster, making traffic accidents of vehicles more frequent. Therefore, airbag systems, which are an important part of passive safety of automobiles, are particularly important. A very important component of the airbag system is the gas generator, which acts to produce a sufficient volume of gas at a sufficiently fast rate to supply the airbag in a short period of time. A car airbag is one or more inflators that are installed inside or behind the car and inside the car interior and inside the car interior to protect the driver and the occupant from critical parts and to mitigate the damage caused by the impact.
烟火式气体发生器主要由点火系统、燃烧系统、过滤系统和支撑构件所组成,其主要优点是结构简单,充气迅速(30ms~50ms),安全性好(平时处于常压状态),贮存时间长(大于15年)等。这种气体发生器中点火系统的设计是关键技术,点火系统输出能量不足,易使产气剂无法正常快速燃烧,从而无法使气囊正常打开保护乘员;相反则使10ms压力过大,气袋直接打飞。因此,优化烟火式气体发生器的点火性能是非常必要的,既能有效保护交通事故中乘员的生命安全,又能减少因发生器点火异常给汽车生产商带来的巨额损失。The pyrotechnic gas generator is mainly composed of an ignition system, a combustion system, a filtering system and a supporting member, and has the main advantages of simple structure, rapid inflation (30ms to 50ms), good safety (normally in a normal pressure state), and long storage time. (greater than 15 years) and so on. The design of the ignition system in this gas generator is a key technology. The output energy of the ignition system is insufficient, so that the gas generating agent cannot be burned normally and quickly, so that the airbag cannot be normally opened to protect the occupant; on the contrary, the pressure of 10ms is too large, and the air bag is directly Fly. Therefore, it is necessary to optimize the ignition performance of the pyrotechnic gas generator, which can effectively protect the life safety of the occupants in traffic accidents, and reduce the huge losses caused by the abnormal ignition of the generators to the automobile manufacturers.
烟火式气体发生器点火过程为从发生器启动到进入稳定工作之前的一段历程,一般分为三部分:The ignition process of the pyrotechnic gas generator is a process from the start of the generator to the time of stable operation. It is generally divided into three parts:
a)电爆管发火阶段:接到汽车碰撞时所输出的点火指令,桥丝发热,点燃热敏火药,点燃加强药;a) The smoldering stage of the electric squib: the ignition command output when the car collides, the bridge wire is heated, the thermal powder is ignited, and the reinforced drug is ignited;
b)发火阶段产生的火焰点燃点火药:点火药燃烧后产生高温高压气体,其中含有一定数量的炽热粒子,压力约为几个到几十个大气压;b) The flame generated during the ignition phase ignites the ignition powder: the ignition powder generates high-temperature and high-pressure gas after combustion, which contains a certain amount of hot particles, and the pressure is about several to several tens of atmospheric pressure;
c)点火药燃气与产气剂表面接触:提高产气剂表面温度,首先从加热到发火温度的地方开始点火,直至产气剂正常燃烧,点火过程即完成。c) Ignition of the ignition gas to the surface of the gas generating agent: to increase the surface temperature of the gas generating agent, first start the ignition from the place of heating to the ignition temperature until the gas generating agent is normally burned, and the ignition process is completed.
点火药目前按照类型有黑火药类型、5AT和硝酸锶类型、B/KNO 3类型。由于点火药需要将产气药点燃,所以点火药的燃温、能量、残渣粒子有一定的要求,这样才能保证一定的点火可靠性。黑火药是传统的点火药,具有价格便宜的特点,但是其能量太低,而且燃烧产物以气体为主,残渣较少,其适合对于点火延迟时间没有要求的应用场景,对于气体发生器一般要求延迟时间小于10ms,所以气体发生器中很少使用黑火药作为点火药;5AT和硝酸锶类型点火药虽然能量有所提高,但是由于5AT和硝酸锶都是温度敏感物质,在低温-35℃下使用容易出现点火延迟问题,而且低温下发生器性能与高温、常温下性能相比有太大差异,使用此类点火药需要对安全气囊气体发生器进行特殊设计,通过结构的改善抵消低温下点火延迟问题;B/KNO 3类型点火药具有能量高、燃温高、残渣粒子多等优点,目前是安全气囊气体发生器上广泛使用的点火药,但是其价格昂贵,同时配方中硝酸钾含量通常可以达到70%以上,燃烧后大量的钾氧化物排出气体发生器,容易导致气体成分中有害物质超标。此类配方摩擦撞击感度均非常高,容易爆发,在成型过程中安全性较差。同时由于硼的硬度高这一特性,导致成型非常困难,模具磨损严重,制造成本高。以上点火药在制造工艺中通常都是压制成型的小药片,有的还需打碎成粒状物,则含有铝粉的点火药配方比不含铝粉的感度明显高,使打粒工艺存在一定的安全风险,其铝 粉的成本也高,另外在点火药燃烧后,铝的氧化物残渣较多,其配方的固含量也会增加。 Ignition drugs currently have black powder type, 5AT and lanthanum nitrate type, and B/KNO 3 type. Since the ignition powder needs to ignite the gas-producing drug, there are certain requirements for the ignition temperature, energy, and residue particles of the ignition powder, so as to ensure a certain ignition reliability. Black powder is a traditional ignition powder, which has the characteristics of low price, but its energy is too low, and the combustion products are mainly gas and have few residues. It is suitable for application scenarios where ignition delay time is not required, and general requirements for gas generators. The delay time is less than 10ms, so black powder is rarely used as a ignition powder in gas generators; although 5AT and yttrium nitrate type ignition drugs have improved energy, since 5AT and lanthanum nitrate are temperature sensitive substances, at low temperature -35 ° C The use of ignition delay is prone to occur, and the performance of the generator at low temperatures is much different from that at high temperatures and normal temperatures. The use of such ignition drugs requires special design of the airbag gas generator to compensate for low temperature ignition through structural improvements. Delay problem; B/KNO 3 type ignition powder has the advantages of high energy, high combustion temperature, and many residual particles. It is currently widely used as an ignition powder on airbag gas generators, but it is expensive, and the potassium nitrate content in the formula is usually Can reach more than 70%, a large amount of potassium oxide exhaust gas generator after combustion, easy to guide The harmful substances in the gas components are exceeded. The frictional impact sensitivity of such formulations is very high, easy to break out, and the safety is poor during the molding process. At the same time, due to the high hardness of boron, molding is very difficult, the mold is seriously worn, and the manufacturing cost is high. The above ignition powder is usually pressed into small tablets in the manufacturing process, and some need to be broken into granules, then the ignition powder formula containing aluminum powder is significantly higher than the aluminum powder-free, so that the granulation process is certain The safety risk is also high in the cost of aluminum powder. In addition, after the ignition of the ignition powder, the aluminum oxide residue is more, and the solid content of the formulation is also increased.
例如专利US6487974B1主要含有5AT26%,硝酸锶64%,铝粉7%,氮化硼1%,含7%的铝粉虽然对低温点火性能有帮助,但是其含量较多,加之铝粉的感度低,在工艺处理特别是在压片和打粒工艺过程中存在一定的风险,另外该专利不能起到很好的脱膜作用。所以目前对于安全气囊气体发生器,常用的几种点火药都有自身缺陷。For example, the patent US6487974B1 mainly contains 5AT26%, bismuth nitrate 64%, aluminum powder 7%, boron nitride 1%, and 7% aluminum powder is helpful for low temperature ignition performance, but its content is high, and the sensitivity of aluminum powder is low. There is a certain risk in the process, especially in the tableting and granulation process, and the patent does not play a good role in film removal. Therefore, at present, for the airbag gas generator, several kinds of ignition drugs commonly used have their own defects.
发明内容Summary of the invention
本发明的目的在于克服现有技术的上述缺陷,提供一种点火性能可靠的点火药剂组合物,该点火药剂组合物使得药片压片过程中不粘模,压片后药片能够很好的保持原有的光泽和形态,改善了点火药在低温-40℃存在点火延迟或波动大的现象,保证了点火药在-40℃~+90℃温度下工作时波及的范围更广,并且在点燃气体发生剂时点火更均匀,一致性更好,显著提升了点火性能。SUMMARY OF THE INVENTION The object of the present invention is to overcome the above-mentioned deficiencies of the prior art and to provide an igniting agent composition which is reliable in ignition performance, which makes the tablet not adhere to the tablet during tableting, and the tablet can be well preserved after tableting. Some luster and shape improve the ignition delay or fluctuation of ignition powder at low temperature -40 °C, ensuring that the ignition powder has a wider range of operation when operating at -40 ° C ~ +90 ° C temperature, and in the ignition gas When the agent is generated, the ignition is more uniform, the consistency is better, and the ignition performance is remarkably improved.
本发明的另外一个目的在于提供一种点火性能可靠的点火药剂组合物的制备方法。Another object of the present invention is to provide a method for preparing an ignition agent composition which is reliable in ignition performance.
本发明的上述目的主要是通过如下技术方案予以实现的:The above object of the present invention is mainly achieved by the following technical solutions:
一种点火性能可靠的点火药剂组合物,包括如下质量百分比含量的组分:A igniting agent composition having a reliable ignition performance, comprising the following components in mass percent content:
Figure PCTCN2018092734-appb-000001
Figure PCTCN2018092734-appb-000001
在上述点火性能可靠的点火药剂组合物中,优选包括如下质量百分比含量的组分:In the above-described ignition performance-reliable ignition agent composition, it is preferred to include the following components in a mass percentage content:
Figure PCTCN2018092734-appb-000002
Figure PCTCN2018092734-appb-000002
在上述点火性能可靠的点火药剂组合物中,所述5-氨基四唑的粒径D90不大于30μm。In the above ignition property composition having reliable ignition performance, the 5-aminotetrazole has a particle diameter D90 of not more than 30 μm.
在上述点火性能可靠的点火药剂组合物中,所述氮化硼的粒径D90不大于3.0μm。In the above ignition property composition having reliable ignition performance, the boron nitride has a particle diameter D90 of not more than 3.0 μm.
在上述点火性能可靠的点火药剂组合物中,所述硝酸钾的粒径D90不大于165μm。In the above ignition property composition having reliable ignition performance, the potassium nitrate has a particle diameter D90 of not more than 165 μm.
在上述点火性能可靠的点火药剂组合物中,所述点火药剂组合物的各组分含水量之和不大于各组分总质量的1%。In the above ignition property composition having reliable ignition performance, the sum of the water contents of the components of the ignition agent composition is not more than 1% of the total mass of each component.
在上述点火性能可靠的点火药剂组合物中,各组分混合物在模压成型之前,制成含水量小于0.5%的粒子。In the above-described igniting agent composition having a reliable ignition performance, each component mixture is prepared into particles having a water content of less than 0.5% before compression molding.
在上述点火性能可靠的点火药剂组合物中,所述点火药剂组合物为圆形片状结构,所述圆形片状结构的直径为3~10mm;圆形片状结构的厚度为1~5mm;每个圆形片状结构的质量为0.01~3g。In the ignition composition having reliable ignition performance, the ignition agent composition is a circular sheet structure having a diameter of 3 to 10 mm; and the thickness of the circular sheet structure is 1 to 5 mm. The mass of each circular sheet structure is 0.01 to 3 g.
在上述点火性能可靠的点火药剂组合物中,所述点火药剂组合物为粒状结构,粒径为12~20目。In the above igniting agent composition having reliable ignition performance, the igniting agent composition has a granular structure and has a particle diameter of 12 to 20 mesh.
上述点火性能可靠的点火药剂组合物的制备方法,采用湿法制粒的方式制备点火药剂组合物。In the above method for preparing an ignition composition having reliable ignition performance, an ignition agent composition is prepared by wet granulation.
上述点火性能可靠的点火药剂组合物的制备方法,具体制备方法包括如下步骤:The preparation method of the above ignition performance reliable ignition agent composition, the specific preparation method comprises the following steps:
(1)、将硝酸锶、5-氨基四唑、硝酸钾、云母粉、三氧化二铝、石墨和氮化硼混合后得到第一物料;(1) mixing cerium nitrate, 5-aminotetrazole, potassium nitrate, mica powder, aluminum oxide, graphite and boron nitride to obtain a first material;
(2)、将第一物料加水进行湿法混合,得到第二物料,其中加水量为第一物料总质量的3%~15%;(2), the first material is added with water for wet mixing to obtain a second material, wherein the amount of water added is 3% to 15% of the total mass of the first material;
(3)、将第二物料通过10~40目的筛网得到第三物料;(3), the second material is passed through a screen of 10 to 40 mesh to obtain a third material;
(4)、将第三物料进行烘干,烘干至含水量小于第三物料总质量的0.5%,再次通过10~40目的筛网得到第四物料;(4) drying the third material to a moisture content of less than 0.5% of the total mass of the third material, and again obtaining a fourth material through a screen of 10 to 40 mesh;
(5)、将第四物料进行物料成型。(5), the fourth material is formed into a material.
在上述点火性能可靠的点火药剂组合物的制备方法中,所述步骤(1)中将硝酸锶、5-氨基四唑、硝酸钾、云母粉、三氧化二铝、石墨和氮化硼在混合设备中进行混合得到第一物料,混合时间为≤20min;所述混合设备为螺带混合机。In the above preparation method of the ignition performance reliable ignition agent composition, in the step (1), cerium nitrate, 5-aminotetrazole, potassium nitrate, mica powder, aluminum oxide, graphite and boron nitride are mixed. Mixing in the apparatus to obtain the first material, the mixing time is ≤ 20 min; the mixing device is a ribbon mixer.
在上述点火性能可靠的点火药剂组合物的制备方法中,所述步骤(2)中湿法混合的时间为2min~15min;湿法混合的设备为捏合机或混合机。In the above preparation method of the ignition performance reliable ignition agent composition, the wet mixing time in the step (2) is 2 min to 15 min; and the wet mixing device is a kneader or a mixer.
在上述点火性能可靠的点火药剂组合物的制备方法中,所述步骤(5)中将第四物料通过旋转压片机模压的方法进行物料成型。In the above preparation method of the ignition property composition with reliable ignition performance, in the step (5), the fourth material is molded by a rotary tableting machine.
在上述点火性能可靠的点火药剂组合物的制备方法中,所述步骤(5)中物料成型得到圆形片状结构,所述圆形片状结构的直径为3~10mm;圆形片状结构的厚度为1~5mm;每个圆形片状结构的质量为0.01~3g。In the preparation method of the above-mentioned ignition performance reliable ignition agent composition, the material in the step (5) is molded to obtain a circular sheet structure having a diameter of 3 to 10 mm; a circular sheet structure. The thickness is 1 to 5 mm; the mass of each circular sheet structure is 0.01 to 3 g.
在上述点火性能可靠的点火药剂组合物的制备方法中,所述步骤(5)中物料成型得到粒状结构,所述粒状结构的粒径为12~20目;所述粒状结构为将片状结构打粒后过筛得到。In the above method for preparing a igniting agent composition with reliable ignition performance, the material in the step (5) is shaped to obtain a granular structure, the granular structure having a particle diameter of 12 to 20 mesh; and the granular structure is a sheet-like structure After granulation, it is sieved.
本发明与现有技术相比具有如下有益效果:Compared with the prior art, the invention has the following beneficial effects:
(1)、本发明提供了一种包含硝酸锶、5-氨基四唑、硝酸钾、云母粉、 三氧化二铝、石墨和氮化硼的新型点火药剂组合物,该点火药剂组合物使得药片压片过程中不粘模,压片后药片能够很好的保持原有的光泽和形态,表面无凹坑,无毛刺;改善了点火药在低温-40℃存在点火延迟或波动大的现象,保证了点火药在-40℃~+90℃温度下工作时波及的范围更广,并且在点燃气体发生剂时点火更均匀,一致性更好,显著提升了点火性能。(1) The present invention provides a novel ignition agent composition comprising cerium nitrate, 5-aminotetrazole, potassium nitrate, mica powder, alumina, graphite and boron nitride, the ignition agent composition making the tablet The tablet does not stick to the mold during the tableting process. After tableting, the tablet can maintain the original gloss and shape well, and the surface has no pits and no burrs. It improves the ignition delay or fluctuation of the ignition powder at low temperature -40 °C. It ensures that the ignition powder has a wider range when it is operated at -40 ° C ~ +90 ° C temperature, and the ignition is more uniform when the gas generating agent is ignited, the consistency is better, and the ignition performance is remarkably improved.
(2)、本发明点火药剂组合物含有石墨和氮化硼共同作为工艺助剂,在本发明组合物配方中二者协同作用,缺一不可,并且通过对二者用量比例的研究以及在组合物中用量的合理选择,使的组合物药片压片过程中不粘模,压片后药片能够很好的保持原有的光泽和形态,表面无凹坑,无毛刺;(2) The igniting agent composition of the present invention contains graphite and boron nitride as a process aid together, and the synergistic effect of the two in the composition of the present invention is indispensable, and by studying the ratio of the two, and combining The reasonable choice of the amount of the material makes the tablet of the composition not stick to the mold during the tableting process, and the tablet can maintain the original luster and shape after the tableting, and the surface has no pits and no burrs;
(3)、本发明点火药剂组合物含有三氧化二铝作为点火改良剂,通过对用量的合理选择,改善了点火药在低温-40℃存在点火延迟或波动大的现象,保证了点火药在-40℃~+90℃温度下工作时波及的范围更广,同时三氧化二铝的加入,使得点燃气体发生剂时点火更加均匀,一致性更好,进一步提高了点火剂组合物的点火性能;此外本发明通过添加安全可靠的三氧化二铝来改善低温点火性能,从本质上增加了配方的安全性能;(3) The ignition agent composition of the invention contains aluminum oxide as an ignition improver, and the reasonable selection of the dosage improves the ignition delay or fluctuation of the ignition powder at a low temperature of -40 ° C, thereby ensuring that the ignition powder is The range of application is wider when working at temperatures from -40 ° C to +90 ° C. At the same time, the addition of aluminum oxide makes the ignition of the gas generating agent more uniform and consistent, further improving the ignition performance of the igniter composition. In addition, the present invention improves the low temperature ignition performance by adding safe and reliable aluminum oxide, thereby substantially increasing the safety performance of the formulation;
(4)、本发明点火药剂组合物含有一定量的硝酸钾,与硝酸锶、5-氨基四唑配合使用,硝酸钾和硝酸锶是氧化剂,是点火药剂配方的氧源,1g的硝酸钾可放出0.4g~0.5g氧,比氧化物类氧化剂放出的氧气量更多,本发明通过研究和试验,加入合理量的硝酸钾,进一步提高点火药剂的燃速和火焰温度;(4) The ignition composition of the present invention contains a certain amount of potassium nitrate, which is used together with cerium nitrate and 5-aminotetrazole. Potassium nitrate and cerium nitrate are oxidizing agents, which are oxygen sources for the ignition agent formulation, and 1 g of potassium nitrate can be used. The amount of oxygen released from the oxide oxidant is more than 0.4g to 0.5g, and the present invention further increases the burning rate and flame temperature of the igniting agent by research and experiment, adding a reasonable amount of potassium nitrate;
(5)、本发明通过对点火药剂组合物中包括硝酸锶、5-氨基四唑、硝酸钾、云母粉、三氧化二铝、石墨和氮化硼在内的各组份的含量配比进行优化设计,并通过大量试验进行验证,使得点火药剂组合物具有优异的性能和显著的效果,点火药剂组合物在点燃气体发生剂时点火更均匀,一致性更好,显著提升了点火性能。(5) The present invention performs the content ratio of each component including the cerium nitrate, 5-aminotetrazole, potassium nitrate, mica powder, aluminum oxide, graphite, and boron nitride in the ignition agent composition. The design is optimized and verified by a large number of tests, so that the ignition agent composition has excellent performance and remarkable effect, and the ignition agent composition ignites more uniformly when the gas generating agent is ignited, the consistency is better, and the ignition performance is remarkably improved.
(6)、本发明点火药剂组合物在成型之前,使用湿法制粒的方式进行制 粒,通过湿法制粒使得工艺更加简单、成本较低、能耗低,工艺更为灵活,设备投入低。(6) The igniting agent composition of the present invention is granulated by wet granulation before molding, and the granulation by wet granulation makes the process simpler, lower in cost, lower in energy consumption, more flexible in process, and low in equipment investment.
(7)、本发明点火药剂组合物通过采用氮化硼、云母粉、三氧化二铝、石墨等可以降低配方的感度,从配方的本质上提升其安全度;(7) The ignition agent composition of the present invention can reduce the sensitivity of the formulation by using boron nitride, mica powder, aluminum oxide, graphite, etc., and enhance the safety from the essence of the formulation;
(8)、本发明通过采用点火药剂组合物以粒状结构的形式使用,以提供最大可用的燃烧表面积以获得最快响应,从而快速点燃气体发生剂组合物,满足安全气囊保护司机和乘员的需求;(8) The present invention is used in the form of a granular structure by using an igniting agent composition to provide the maximum available combustion surface area for the fastest response, thereby rapidly igniting the gas generant composition to meet the needs of the airbag to protect the driver and the occupant. ;
(9)、大量试验表明,本发明的点火药组合物能够在从-40℃到+90℃的温度范围内快速点燃气体发生剂;本发明的点火药组合物燃温大于2500K;本发明的组合物的产气率为2.1至2.5摩尔/100克,而典型的BKNO3增强剂组合物的气体产率为1.13摩尔/100克增强剂,含铝粉的增强剂组合物的产气率为1.7至1.9摩尔/100克;此外本发明的点火药剂组合物的产气率比常规的点火药剂组合物增加69至110%。(9), a large number of tests have shown that the ignition powder composition of the present invention is capable of rapidly igniting the gas generating agent in a temperature range from -40 ° C to +90 ° C; the ignition powder composition of the present invention has a combustion temperature of more than 2500 K; The gas production rate of the composition is 2.1 to 2.5 moles per 100 grams, while the gas yield of a typical BKNO3 enhancer composition is 1.13 moles per 100 grams of enhancer, and the gas yield of the aluminum powder-containing enhancer composition is 1.7. To 1.9 moles/100 grams; in addition, the ignition efficiency of the ignition agent composition of the present invention is increased by 69 to 110% over conventional ignition agent compositions.
附图说明DRAWINGS
图1为本发明对比例1中点火药剂组合物药片表面形态图;Figure 1 is a view showing the surface morphology of an ignition agent composition tablet of Comparative Example 1 of the present invention;
图2为本发明对比例2中点火药剂组合物药片表面形态图;Figure 2 is a view showing the surface morphology of the ignition agent composition tablet of Comparative Example 2;
图3为本发明对比例3中点火药剂组合物的时间和压力的曲线图;Figure 3 is a graph showing the time and pressure of the ignition agent composition of Comparative Example 3 of the present invention;
图4为本发明实施例1中点火药剂组合物药片表面形态图;Figure 4 is a view showing the surface morphology of an ignition agent composition tablet in Example 1 of the present invention;
图5为本发明实施例1中点火药剂组合物的时间和压力的曲线图;Figure 5 is a graph showing the time and pressure of the ignition agent composition in Example 1 of the present invention;
图6为本发明实施例2中点火药剂组合物药片表面形态图;Figure 6 is a view showing the surface morphology of an ignition agent composition tablet in Example 2 of the present invention;
图7为本发明实施例2中点火药剂组合物的时间和压力的曲线图;Figure 7 is a graph showing the time and pressure of the ignition agent composition in Example 2 of the present invention;
图8为本发明实施例3中点火药剂组合物药片表面形态图;Figure 8 is a view showing the surface morphology of an ignition agent composition tablet in Example 3 of the present invention;
图9为本发明实施例3中点火药剂组合物的时间和压力的曲线图;Figure 9 is a graph showing the time and pressure of the ignition agent composition in Example 3 of the present invention;
图10为本发明实施例4中点火药剂组合物药片表面形态图;Figure 10 is a view showing the surface morphology of an ignition agent composition tablet in Example 4 of the present invention;
图11为本发明实施例4中点火药剂组合物的时间和压力的曲线图;Figure 11 is a graph showing time and pressure of an ignition agent composition in Example 4 of the present invention;
图12为本发明实施例5中点火药剂组合物药片表面形态图;Figure 12 is a view showing the surface morphology of an ignition agent composition tablet in Example 5 of the present invention;
图13为本发明实施例5中点火药剂组合物的时间和压力的曲线图。Figure 13 is a graph showing the time and pressure of the ignition agent composition in Example 5 of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步详细的描述:The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:
本发明点火性能可靠的点火药剂组合物,包括如下质量百分比含量的组分:The ignition agent composition with reliable ignition performance of the present invention comprises the following components in mass percentage:
Figure PCTCN2018092734-appb-000003
Figure PCTCN2018092734-appb-000003
在上述点火药剂组合物中,优选采用如下质量百分比含量的组分:硝酸锶40%~60%;5-氨基四唑(5-AT)30%~40%;硝酸钾4%~15%;云母粉5%~15%;三氧化二铝0.5%~5%;石墨0.1%~5%;氮化硼0.1%~5%。In the above igniting agent composition, it is preferred to use a component having the following mass percentage: cerium nitrate 40% to 60%; 5-aminotetrazole (5-AT) 30% to 40%; potassium nitrate 4% to 15%; Mica powder 5% ~ 15%; aluminum oxide 0.5% ~ 5%; graphite 0.1% ~ 5%; boron nitride 0.1% ~ 5%.
上述5-氨基四唑的粒径D90不大于30μm;上述氮化硼的粒径D90不大于3.0μm;上述硝酸钾的粒径D90不大于165μm。The particle diameter D90 of the above 5-aminotetrazole is not more than 30 μm; the particle diameter D90 of the above boron nitride is not more than 3.0 μm; and the particle diameter D90 of the above potassium nitrate is not more than 165 μm.
上述点火药剂组合物的各组分含水量之和不大于各组分总质量的1%。The sum of the water contents of the components of the above igniting agent composition is not more than 1% of the total mass of each component.
上述各组分混合物在模压成型之前,制成含水量小于0.5%的粒子。The above component mixtures are prepared into particles having a water content of less than 0.5% prior to compression molding.
上述点火药剂组合物可以为圆形片状结构,所述圆形片状结构的直径为3~10mm;圆形片状结构的厚度为1~5mm;每个圆形片状结构的重量为0.01~3g。The igniting agent composition may be a circular sheet structure having a diameter of 3 to 10 mm; a circular sheet structure having a thickness of 1 to 5 mm; and a weight of each of the circular sheet structures being 0.01 ~3g.
上述点火药剂组合物还可以为粒状结构,通过将片状结构打粒后过筛得到,粒径为12~20目。优选采用粒状结构。The igniting agent composition may also have a granular structure, which is obtained by granulating and sieving the sheet-like structure, and has a particle diameter of 12 to 20 mesh. It is preferred to use a granular structure.
本发明采用湿法制粒的方式制备点火药剂组合物,具体制备方法包括如下步骤:The invention adopts the method of wet granulation to prepare the igniting agent composition, and the specific preparation method comprises the following steps:
(1)、将硝酸锶、5-氨基四唑、硝酸钾、云母粉、三氧化二铝、石墨和氮化硼混合后得到第一物料;可以在混合设备中进行混合得到第一物料,混合时间为≤20min;混合设备可以采用螺带混合机。(1) mixing cerium nitrate, 5-aminotetrazole, potassium nitrate, mica powder, aluminum oxide, graphite and boron nitride to obtain a first material; mixing may be carried out in a mixing device to obtain a first material, and mixing The time is ≤ 20 min; the mixing device can use a ribbon mixer.
(2)、将第一物料加水进行湿法混合,得到第二物料,其中加水量为第一物料总质量的3%~15%;湿法混合的时间为2min~15min;湿法混合的设备为捏合机或混合机。(2) adding the first material to the wet process to obtain the second material, wherein the added water is 3% to 15% of the total mass of the first material; the wet mixing time is 2 min to 15 min; the wet mixing device It is a kneading machine or a mixer.
(3)、将第二物料通过10~40目的筛网得到第三物料;(3), the second material is passed through a screen of 10 to 40 mesh to obtain a third material;
(4)、将第三物料进行烘干,烘干至含水量小于第三物料总质量的0.5%,再次通过10~40目的筛网得到第四物料;(4) drying the third material to a moisture content of less than 0.5% of the total mass of the third material, and again obtaining a fourth material through a screen of 10 to 40 mesh;
(5)、将第四物料进行物料成型,可以通过旋转压片机模压的方法进行物料成型,再通过摇摆式颗粒机制成粒状物。(5) The fourth material is formed into a material, and the material can be formed by a molding method of a rotary tableting machine, and then formed into a granular material by a rocking type particle machine.
步骤(5)中物料成型得到圆形片状结构或粒状结构,其中圆形片状结构的直径为3~10mm;圆形片状结构的厚度为1~5mm;每个圆形片状结构的重量为0.01~3g;其中粒状结构为将片状结构打粒后过筛得到,粒径为12~20目。The material in the step (5) is formed into a circular sheet structure or a granular structure, wherein the circular sheet structure has a diameter of 3 to 10 mm; the circular sheet structure has a thickness of 1 to 5 mm; each of the circular sheet structures The weight is 0.01 to 3 g; wherein the granular structure is obtained by granulating the sheet structure and then sieving, and the particle size is 12 to 20 mesh.
本发明制备得到的点火药剂组合物主要用于汽车安全气囊气体发生器。The igniting agent composition prepared by the present invention is mainly used for a car airbag gas generator.
本发明还提供一种气体发生器,使用上述点火性能可靠的点火药剂组合物作为点火药剂。The present invention also provides a gas generator using the above-described ignition-safety ignition composition as an ignition agent.
对比例1:Comparative example 1:
点火药剂组合物包括如下质量百分比含量的组分:The igniting agent composition comprises the following components in mass percent:
Figure PCTCN2018092734-appb-000004
Figure PCTCN2018092734-appb-000004
Figure PCTCN2018092734-appb-000005
Figure PCTCN2018092734-appb-000005
上述组分被称量后,通过湿法制粒和旋转压片机压制成直径6.4mm,厚度2.7~3.1mm的圆片。具体制备方法为:将硝酸锶、5-氨基四唑(5-AT)、硝酸钾、云母粉、三氧化二铝和石墨通过螺带混合机混合后得到第一物料;将第一物料加入8%的蒸馏水进行湿法捏合20min,得到第二物料,将第二物料通过10目的筛网得到第三物料;将第三物料进行烘干,烘干至含水量小于第三物料总质量的0.5%,再次通过10目的筛网得到第四物料;将第四物料通过旋转压片机进行物料成型。After the above components were weighed, they were pressed into a pellet having a diameter of 6.4 mm and a thickness of 2.7 to 3.1 mm by wet granulation and a rotary tableting machine. The specific preparation method comprises the following steps: mixing cerium nitrate, 5-aminotetrazole (5-AT), potassium nitrate, mica powder, aluminum oxide and graphite through a ribbon mixer to obtain a first material; adding the first material to the 8 % of distilled water is wet-kneaded for 20 min to obtain a second material, and the second material is passed through a 10-mesh screen to obtain a third material; the third material is dried and dried to a water content of less than 0.5% of the total mass of the third material. The fourth material is obtained again through the 10-mesh screen; the fourth material is formed into a material by a rotary tableting machine.
如图1所示为本发明对比例1中点火药剂组合物药片表面形态图;在此对比例中仅仅加入石墨作为脱模剂,没有加入氮化硼。在进行旋转压片机压制后,药片表面有粘模,药片不能够很好的保持原有的光泽和形态,表面有凹坑,有毛刺。Fig. 1 is a view showing the surface morphology of the igniting agent composition of Comparative Example 1 of the present invention; in this comparative example, only graphite was added as a releasing agent, and boron nitride was not added. After being pressed by the rotary tableting machine, the surface of the tablet has a sticking mold, and the tablet does not maintain the original gloss and shape well, and the surface has pits and burrs.
对比例2Comparative example 2
点火药剂组合物包括如下质量百分比含量的组分:The igniting agent composition comprises the following components in mass percent:
Figure PCTCN2018092734-appb-000006
Figure PCTCN2018092734-appb-000006
这些组分被称量后,通过湿法制粒和旋转压片机压制成直径6.4mm,厚度2.7~3.1mm的圆片。具体制备方法为:将硝酸锶、5-氨基四唑(5-AT)、硝酸钾、云母粉、三氧化二铝和氮化硼通过螺带混合机混合后得到第一物料;将第一物料加入8%的蒸馏水进行湿法捏合20min,得到第二物料,将第二物料通过10目的筛网得到第三物料;将第三物料进行烘干,烘干至含水量小于第三物料总质量的0.5%,再次通过10目的筛网得到第四物料; 将第四物料通过旋转压片机进行物料成型。These components were weighed and pressed into a pellet having a diameter of 6.4 mm and a thickness of 2.7 to 3.1 mm by wet granulation and a rotary tableting machine. The specific preparation method comprises the following steps: mixing cerium nitrate, 5-aminotetrazole (5-AT), potassium nitrate, mica powder, aluminum oxide and boron nitride through a ribbon mixer to obtain a first material; Adding 8% distilled water for wet kneading for 20 min to obtain a second material, and passing the second material through a 10-mesh sieve to obtain a third material; drying the third material to dryness until the water content is less than the total mass of the third material 0.5%, the fourth material was obtained again through a 10-mesh screen; the fourth material was formed into a material by a rotary tableting machine.
如图2所示为本发明对比例2中点火药剂组合物药片表面形态图;在此对比例中仅仅加入氮化硼作为脱模剂,没有加入石墨。进行旋转压机压制成药片后,药片表面有粘模,药片不能够很好的保持原有的光泽和形态,表面有凹坑,有毛刺。Fig. 2 is a view showing the surface morphology of the igniting agent composition of Comparative Example 2 of the present invention; in this comparative example, only boron nitride was added as a releasing agent, and no graphite was added. After being pressed into a tablet by a rotary press, the surface of the tablet has a sticking mold, and the tablet does not maintain the original gloss and shape well, and the surface has pits and burrs.
对比例3Comparative example 3
点火药剂组合物包括如下质量百分比含量的组分:The igniting agent composition comprises the following components in mass percent:
Figure PCTCN2018092734-appb-000007
Figure PCTCN2018092734-appb-000007
这些组分被称量后,通过湿法制粒和旋转压片机压制成直径6.4mm,厚度2.7~3.1mm的圆片。具体制备方法为:将硝酸锶、5-氨基四唑(5-AT)、硝酸钾、云母粉通过螺带混合机混合后得到第一物料;将第一物料加入8%的蒸馏水进行湿法捏合20min,得到第二物料,将第二物料通过10目的筛网得到第三物料;将第三物料进行烘干,烘干至含水量小于第三物料总质量的0.5%,再次通过10目的筛网得到第四物料;将第四物料通过旋转压片机进行物料成型。These components were weighed and pressed into a pellet having a diameter of 6.4 mm and a thickness of 2.7 to 3.1 mm by wet granulation and a rotary tableting machine. The specific preparation method comprises the following steps: mixing cerium nitrate, 5-aminotetrazole (5-AT), potassium nitrate and mica powder through a ribbon mixer to obtain a first material; adding the first material to 8% distilled water for wet kneading 20min, the second material is obtained, and the second material is passed through the 10-mesh screen to obtain the third material; the third material is dried, dried to a water content of less than 0.5% of the total mass of the third material, and passed through the 10-mesh screen again. A fourth material is obtained; the fourth material is formed by a rotary tableting machine.
如图3所示为本发明对比例3中点火药剂组合物的时间和压力的曲线图;表1为本发明对比例3中点火药剂组合物的时间和压力数据表,包含点火时间TTFG数据统计,由图3和表1可知点火药剂组合物在常温+23℃,高温+85℃,低温-40℃的条件下,均出现点火延迟,影响了发生器的整体压力性能及燃速,低温点火时间不满足小于7ms的要求。Figure 3 is a graph showing the time and pressure of the ignition agent composition of Comparative Example 3 of the present invention; Table 1 is a time and pressure data table of the ignition agent composition of Comparative Example 3 of the present invention, including ignition time TTFG data statistics. It can be seen from Fig. 3 and Table 1 that the ignition composition has ignition delay at room temperature +23 ° C, high temperature +85 ° C, and low temperature -40 ° C, which affects the overall pressure performance and burning rate of the generator, and low temperature ignition. The time does not meet the requirement of less than 7ms.
表1Table 1
Figure PCTCN2018092734-appb-000008
Figure PCTCN2018092734-appb-000008
Figure PCTCN2018092734-appb-000009
Figure PCTCN2018092734-appb-000009
在此对比例中没有加入三氧化二铝,也没有加入石墨和氮化硼。进行试车试验后,从-40℃至+90℃均出现点火延迟。并且在进行旋转压片机压制后,药片表面有粘模,药片不能够很好的保持原有的光泽和形态,表面有凹坑,有毛刺。No aluminum oxide was added to this comparative example, and graphite and boron nitride were not added. After the test run, ignition delays occurred from -40 ° C to +90 ° C. And after the rotary tablet press is pressed, the surface of the tablet has a sticking mold, and the tablet can not maintain the original luster and shape well, and the surface has pits and burrs.
实施例1Example 1
点火药剂组合物包括如下质量百分比含量的组分:The igniting agent composition comprises the following components in mass percent:
Figure PCTCN2018092734-appb-000010
Figure PCTCN2018092734-appb-000010
这些组分被称量后,通过湿法制粒和旋转压片机压制成直径6.4mm,厚度2.7~3.1mm的圆片。具体制备方法为:将硝酸锶、5-氨基四唑(5-AT)、硝酸钾、云母粉、三氧化二铝、石墨和氮化硼通过螺带混合机混合后得到第一物料;将第一物料加入10%(质量百分比含量)的蒸馏水进行湿法捏合12min,得到第二物料,将第二物料通过10目的筛网得到第三物料;将第三物料进行烘干,烘干至含水量小于第三物料总质量的0.5%,再次通过20目的筛网得到第四物料;将第四物料通过旋转压片机进行物料成型,得到圆形片状结构。These components were weighed and pressed into a pellet having a diameter of 6.4 mm and a thickness of 2.7 to 3.1 mm by wet granulation and a rotary tableting machine. The specific preparation method comprises the following steps: mixing cerium nitrate, 5-aminotetrazole (5-AT), potassium nitrate, mica powder, aluminum oxide, graphite and boron nitride through a ribbon mixer to obtain a first material; One material is added with 10% (mass percentage content) of distilled water for wet kneading for 12 min to obtain a second material, and the second material is passed through a 10-mesh sieve to obtain a third material; the third material is dried and dried to a water content. Less than 0.5% of the total mass of the third material, the fourth material is again obtained through the 20-mesh screen; the fourth material is formed by a rotary tableting machine to obtain a circular sheet structure.
如图4所示为本发明实施例1中点火药剂组合物药片表面形态图;在 此对比例中同时加入石墨和氮化硼作为脱模剂,两者起到很好的协同作用,进行旋转压机压制成药片后,药片表面不粘模,药片能够很好的保持原有的光泽和形态,表面无凹坑,无毛刺。FIG. 4 is a view showing the surface morphology of the igniting agent composition in the first embodiment of the present invention; in this comparative example, graphite and boron nitride are simultaneously added as a releasing agent, and the two perform a good synergistic action and rotate. After the press is pressed into a tablet, the surface of the tablet is not stuck, and the tablet can maintain the original luster and shape well, and the surface has no pits and no burrs.
将圆形片状结构药片打粒后过筛得到粒径为12~20目的粒状结构,进行试验。如图5所示为本发明实施例1中点火药剂组合物的时间和压力的曲线图;表2为本发明实施例1中点火药剂组合物的时间和压力数据表,包含点火时间TTFG数据统计,由图5和表2可知点火药剂组合物在常温+23℃,高温+85℃,低温-40℃的条件下,点火正常,压力正常,且点火时间TTFG及气体发生器的压力性能满足气体发生器标准要求,低温点火时间满足小于7ms的要求。The circular sheet-like structure tablets were granulated and sieved to obtain a granular structure having a particle size of 12 to 20, and the test was carried out. Figure 5 is a graph showing the time and pressure of the ignition agent composition in Example 1 of the present invention; Table 2 is a time and pressure data table of the ignition agent composition in Example 1 of the present invention, including the ignition time TTFG data statistics. From Fig. 5 and Table 2, it can be seen that the ignition agent composition is normally ignited under normal temperature + 23 ° C, high temperature + 85 ° C, low temperature - 40 ° C, and the pressure is normal, and the ignition time TTFG and the pressure performance of the gas generator satisfy the gas. The generator standard requires that the low temperature ignition time meet the requirement of less than 7ms.
表2Table 2
Figure PCTCN2018092734-appb-000011
Figure PCTCN2018092734-appb-000011
实施例2Example 2
点火药剂组合物包括如下质量百分比含量的组分:The igniting agent composition comprises the following components in mass percent:
Figure PCTCN2018092734-appb-000012
Figure PCTCN2018092734-appb-000012
Figure PCTCN2018092734-appb-000013
Figure PCTCN2018092734-appb-000013
这些组分被称量后,通过湿法制粒和旋转压片机压制成直径6.4mm,厚度2.7~3.1mm的圆片。具体制备方法为:将硝酸锶、5-氨基四唑(5-AT)、硝酸钾、云母粉、三氧化二铝、石墨和氮化硼通过螺带混合机混合后得到第一物料;将第一物料加入6%(质量百分比含量)的蒸馏水进行湿法捏合10min,得到第二物料,将第二物料通过10目的筛网得到第三物料;将第三物料进行烘干,烘干至含水量小于第三物料总质量的0.5%,再次通过10目的筛网得到第四物料;将第四物料通过旋转压片机进行物料成型,得到圆形片状结构。These components were weighed and pressed into a pellet having a diameter of 6.4 mm and a thickness of 2.7 to 3.1 mm by wet granulation and a rotary tableting machine. The specific preparation method comprises the following steps: mixing cerium nitrate, 5-aminotetrazole (5-AT), potassium nitrate, mica powder, aluminum oxide, graphite and boron nitride through a ribbon mixer to obtain a first material; A material is added to 6% (mass percentage) of distilled water for wet kneading for 10 min to obtain a second material, and the second material is passed through a 10-mesh screen to obtain a third material; the third material is dried and dried to a water content. Less than 0.5% of the total mass of the third material, the fourth material is again obtained through the 10-mesh screen; the fourth material is formed by a rotary tableting machine to obtain a circular sheet structure.
如图6所示为本发明实施例2中点火药剂组合物药片表面形态图;在此对比例中同时加入石墨和氮化硼作为脱模剂,两者起到很好的协同作用,进行旋转压机压制成药片后,药片表面不粘模,药片能够很好的保持原有的光泽和形态,表面无凹坑,无毛刺。FIG. 6 is a view showing the surface morphology of the igniting agent composition in Example 2 of the present invention; in this comparative example, graphite and boron nitride are simultaneously added as a releasing agent, and the two perform a good synergistic action and rotate. After the press is pressed into a tablet, the surface of the tablet is not stuck, and the tablet can maintain the original luster and shape well, and the surface has no pits and no burrs.
将圆形片状结构药片打粒后过筛得到粒径为12~20目的粒状结构,进行试验。如图7所示为本发明实施例2中点火药剂组合物的时间和压力的曲线图;表3为本发明实施例2中点火药剂组合物的时间和压力数据表,包含点火时间TTFG数据统计,由图7和表3可知点火药剂组合物在常温+23℃,高温+85℃,低温-40℃的条件下,点火正常,压力正常,且点火时间TTFG及气体发生器的压力性能满足气体发生器标准要求,低温点火时间满足小于7ms的要求。The circular sheet-like structure tablets were granulated and sieved to obtain a granular structure having a particle size of 12 to 20, and the test was carried out. Figure 7 is a graph showing the time and pressure of the ignition agent composition in Example 2 of the present invention; Table 3 is a time and pressure data table of the ignition agent composition in Example 2 of the present invention, including the ignition time TTFG data statistics. From Fig. 7 and Table 3, it can be seen that the ignition agent composition is normally ignited under normal temperature + 23 ° C, high temperature + 85 ° C, low temperature - 40 ° C, and the pressure is normal, and the ignition time TTFG and the pressure performance of the gas generator satisfy the gas. The generator standard requires that the low temperature ignition time meet the requirement of less than 7ms.
表3table 3
Figure PCTCN2018092734-appb-000014
Figure PCTCN2018092734-appb-000014
Figure PCTCN2018092734-appb-000015
Figure PCTCN2018092734-appb-000015
实施例3Example 3
点火药剂组合物包括如下质量百分比含量的组分:The igniting agent composition comprises the following components in mass percent:
Figure PCTCN2018092734-appb-000016
Figure PCTCN2018092734-appb-000016
这些组分被称量后,通过湿法制粒和旋转压片机压制成直径6.4mm,厚度2.7~3.1mm的圆片。具体制备方法为:将硝酸锶、5-氨基四唑(5-AT)、硝酸钾、云母粉、三氧化二铝、石墨和氮化硼通过螺带混合机混合后得到第一物料;将第一物料加入5%(质量百分比含量)的蒸馏水进行湿法捏合5min,得到第二物料,将第二物料通过20目的筛网得到第三物料;将第三物料进行烘干,烘干至含水量小于第三物料总质量的0.5%,再次通过10目的筛网得到第四物料;将第四物料通过旋转压片机进行物料成型,得到圆形片状结构。These components were weighed and pressed into a pellet having a diameter of 6.4 mm and a thickness of 2.7 to 3.1 mm by wet granulation and a rotary tableting machine. The specific preparation method comprises the following steps: mixing cerium nitrate, 5-aminotetrazole (5-AT), potassium nitrate, mica powder, aluminum oxide, graphite and boron nitride through a ribbon mixer to obtain a first material; A material is added to 5% (mass percent content) of distilled water for wet kneading for 5 min to obtain a second material, and the second material is passed through a 20-mesh sieve to obtain a third material; the third material is dried and dried to a moisture content. Less than 0.5% of the total mass of the third material, the fourth material is again obtained through the 10-mesh screen; the fourth material is formed by a rotary tableting machine to obtain a circular sheet structure.
如图8所示为本发明实施例3中点火药剂组合物药片表面形态图;在此对比例中同时加入石墨和氮化硼作为脱模剂,两者起到很好的协同作用,进行旋转压机压制成药片后,药片表面不粘模,药片能够很好的保持原有的光泽和形态,表面无凹坑,无毛刺。FIG. 8 is a view showing the surface morphology of the igniting agent composition in Example 3 of the present invention; in this comparative example, graphite and boron nitride are simultaneously added as a releasing agent, and the two perform a good synergistic action and rotate. After the press is pressed into a tablet, the surface of the tablet is not stuck, and the tablet can maintain the original luster and shape well, and the surface has no pits and no burrs.
将圆形片状结构药片打粒后过筛得到粒径为12~20目的粒状结构,进行试验,如图9所示为本发明实施例3中点火药剂组合物的时间和压力的 曲线图;表4为本发明实施例3中点火药剂组合物的时间和压力数据表,包含点火时间TTFG数据统计,由图9和表4可知点火药剂组合物在常温+23℃,高温+85℃,低温-40℃的条件下,点火正常,压力正常,且点火时间TTFG及气体发生器的压力性能满足气体发生器标准要求,低温点火时间满足小于7ms的要求。The circular sheet-like structure tablet was granulated and sieved to obtain a granular structure having a particle diameter of 12 to 20, and the test was carried out. As shown in FIG. 9, a graph of time and pressure of the ignition agent composition in Example 3 of the present invention; Table 4 is a time and pressure data table of the ignition agent composition in Example 3 of the present invention, including ignition time TTFG data statistics. From Fig. 9 and Table 4, it is known that the ignition agent composition is at a normal temperature of +23 ° C, a high temperature of +85 ° C, and a low temperature. Under the condition of -40 °C, the ignition is normal, the pressure is normal, and the ignition time TTFG and the pressure performance of the gas generator meet the requirements of the gas generator standard, and the low-temperature ignition time satisfies the requirement of less than 7 ms.
表4Table 4
Figure PCTCN2018092734-appb-000017
Figure PCTCN2018092734-appb-000017
实施例4Example 4
Figure PCTCN2018092734-appb-000018
Figure PCTCN2018092734-appb-000018
这些组分被称量后,通过湿法制粒和旋转压片机压制成直径6.4mm,厚度2.7~3.1mm的圆片。具体制备方法为:将硝酸锶、5-氨基四唑(5-AT)、硝酸钾、云母粉、三氧化二铝、石墨和氮化硼通过螺带混合机混合后得到第一物料;将第一物料加入4%(质量百分比含量)的蒸馏水进行湿法捏合5min,得到第二物料,将第二物料通过10目的筛网得到第三物料;将第三 物料进行烘干,烘干至含水量小于第三物料总质量的0.5%,再次通过20目的筛网得到第四物料;将第四物料通过旋转压片机进行物料成型,得到圆形片状结构。These components were weighed and pressed into a pellet having a diameter of 6.4 mm and a thickness of 2.7 to 3.1 mm by wet granulation and a rotary tableting machine. The specific preparation method comprises the following steps: mixing cerium nitrate, 5-aminotetrazole (5-AT), potassium nitrate, mica powder, aluminum oxide, graphite and boron nitride through a ribbon mixer to obtain a first material; A material is added to 4% (mass% content) of distilled water for wet kneading for 5 min to obtain a second material, and the second material is passed through a 10-mesh screen to obtain a third material; the third material is dried and dried to a moisture content. Less than 0.5% of the total mass of the third material, the fourth material is again obtained through the 20-mesh screen; the fourth material is formed by a rotary tableting machine to obtain a circular sheet structure.
如图10所示为本发明实施例4中点火药剂组合物药片表面形态图;在此对比例中同时加入石墨和氮化硼作为脱模剂,两者起到很好的协同作用,进行旋转压机压制成药片后,药片表面不粘模,药片能够很好的保持原有的光泽和形态,表面无凹坑,无毛刺。FIG. 10 is a view showing the surface morphology of the igniting agent composition in Example 4 of the present invention; in this comparative example, graphite and boron nitride are simultaneously added as a releasing agent, and the two perform a good synergistic action and rotate. After the press is pressed into a tablet, the surface of the tablet is not stuck, and the tablet can maintain the original luster and shape well, and the surface has no pits and no burrs.
将圆形片状结构药片打粒后过筛得到粒径为12~20目的粒状结构,进行试验,如图11所示为本发明实施例4中点火药剂组合物的时间和压力的曲线图;表5为本发明实施例4中点火药剂组合物的时间和压力数据表,包含点火时间TTFG数据统计,由图11和表5可知点火药剂组合物在常温+23℃,高温+85℃,低温-40℃的条件下,点火正常,压力正常,且点火时间TTFG及气体发生器的压力性能满足气体发生器标准要求,低温点火时间满足小于7ms的要求。The circular sheet-like structure tablet was granulated and sieved to obtain a granular structure having a particle size of 12 to 20, and the test was carried out. As shown in FIG. 11, a graph of time and pressure of the ignition agent composition in Example 4 of the present invention; Table 5 is a time and pressure data table of the ignition agent composition in Example 4 of the present invention, including ignition time TTFG data statistics. From Fig. 11 and Table 5, it can be seen that the ignition agent composition is at a normal temperature of +23 ° C, a high temperature of +85 ° C, and a low temperature. Under the condition of -40 °C, the ignition is normal, the pressure is normal, and the ignition time TTFG and the pressure performance of the gas generator meet the requirements of the gas generator standard, and the low-temperature ignition time satisfies the requirement of less than 7 ms.
表5table 5
Figure PCTCN2018092734-appb-000019
Figure PCTCN2018092734-appb-000019
实施例5Example 5
Figure PCTCN2018092734-appb-000020
Figure PCTCN2018092734-appb-000020
Figure PCTCN2018092734-appb-000021
Figure PCTCN2018092734-appb-000021
这些组分被称量后,通过湿法制粒和旋转压片机压制成直径6.4mm,厚度2.7~3.1mm的圆片。具体制备方法为:将硝酸锶、5-氨基四唑(5-AT)、硝酸钾、云母粉、三氧化二铝、石墨和氮化硼通过螺带混合机混合后得到第一物料;将第一物料加入12%(质量百分比含量)的蒸馏水进行湿法捏合4min,得到第二物料,将第二物料通过20目的筛网得到第三物料;将第三物料进行烘干,烘干至含水量小于第三物料总质量的0.5%,再次通过30目的筛网得到第四物料;将第四物料通过旋转压片机进行物料成型,得到圆形片状结构。These components were weighed and pressed into a pellet having a diameter of 6.4 mm and a thickness of 2.7 to 3.1 mm by wet granulation and a rotary tableting machine. The specific preparation method comprises the following steps: mixing cerium nitrate, 5-aminotetrazole (5-AT), potassium nitrate, mica powder, aluminum oxide, graphite and boron nitride through a ribbon mixer to obtain a first material; A material is added to 12% (mass percentage content) of distilled water for wet kneading for 4 minutes to obtain a second material, and the second material is passed through a 20-mesh screen to obtain a third material; the third material is dried and dried to a water content. Less than 0.5% of the total mass of the third material, the fourth material is again obtained through the 30-mesh screen; the fourth material is formed by a rotary tableting machine to obtain a circular sheet structure.
如图12所示为本发明实施例5中点火药剂组合物药片表面形态图;在此对比例中同时加入石墨和氮化硼作为脱模剂,两者起到很好的协同作用,进行旋转压机压制成药片后,药片表面不粘模,药片能够很好的保持原有的光泽和形态,表面无凹坑,无毛刺。FIG. 12 is a view showing the surface morphology of the igniting agent composition in Example 5 of the present invention; in this comparative example, graphite and boron nitride are simultaneously added as a releasing agent, and the two perform a good synergistic action and rotate. After the press is pressed into a tablet, the surface of the tablet is not stuck, and the tablet can maintain the original luster and shape well, and the surface has no pits and no burrs.
将圆形片状结构药片打粒后过筛得到粒径为12~20目的粒状结构,进行试验,如图13所示为本发明实施例5中点火药剂组合物的时间和压力的曲线图;表6为本发明实施例5中点火药剂组合物的时间和压力数据表,包含点火时间TTFG数据统计,由图13和表6可知点火药剂组合物在常温+23℃,高温+85℃,低温-40℃的条件下,点火正常,压力正常,且点火时间TTFG及气体发生器的压力性能满足气体发生器标准要求,低温点火时间满足小于7ms的要求。The circular sheet-like structure tablet was granulated and sieved to obtain a granular structure having a particle size of 12 to 20, and the test was carried out. As shown in FIG. 13, it is a graph showing the time and pressure of the ignition agent composition in Example 5 of the present invention; Table 6 is a time and pressure data table of the ignition agent composition in Example 5 of the present invention, including ignition time TTFG data statistics. From Fig. 13 and Table 6, it can be seen that the ignition agent composition is at normal temperature + 23 ° C, high temperature + 85 ° C, low temperature. Under the condition of -40 °C, the ignition is normal, the pressure is normal, and the ignition time TTFG and the pressure performance of the gas generator meet the requirements of the gas generator standard, and the low-temperature ignition time satisfies the requirement of less than 7 ms.
表6Table 6
Figure PCTCN2018092734-appb-000022
Figure PCTCN2018092734-appb-000022
Figure PCTCN2018092734-appb-000023
Figure PCTCN2018092734-appb-000023
以上所述,仅为本发明最佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above is only the best embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of changes or within the technical scope disclosed by the present invention. Alternatives are intended to be covered by the scope of the present invention.
本发明说明书中未作详细描述的内容属于本领域专业技术人员的公知技术。The details not described in detail in the specification of the present invention are well known to those skilled in the art.

Claims (16)

  1. 一种点火性能可靠的点火药剂组合物,其特征在于:包括如下质量百分比含量的组分:An ignition agent composition having reliable ignition performance, characterized by comprising: a mass percentage component as follows:
    Figure PCTCN2018092734-appb-100001
    Figure PCTCN2018092734-appb-100001
  2. 根据权利要求1所述的点火性能可靠的点火药剂组合物,其特征在于:包括如下质量百分比含量的组分:The igniting agent composition according to claim 1, characterized in that it comprises a component having a mass percentage content as follows:
    Figure PCTCN2018092734-appb-100002
    Figure PCTCN2018092734-appb-100002
  3. 根据权利要求1或2所述的点火性能可靠的点火药剂组合物,其特征在于:所述5-氨基四唑的粒径D90不大于30μm。The ignition-safety ignition composition according to claim 1 or 2, wherein the 5-aminotetrazole has a particle diameter D90 of not more than 30 μm.
  4. 根据权利要求1或2所述的点火性能可靠的点火药剂组合物,其特征在于:所述氮化硼的粒径D90不大于3.0μm。The ignition-safety ignition composition according to claim 1 or 2, wherein the boron nitride has a particle diameter D90 of not more than 3.0 μm.
  5. 根据权利要求1或2所述的点火性能可靠的点火药剂组合物,其特征在于:所述硝酸钾的粒径D90不大于165μm。The ignition-safety ignition composition according to claim 1 or 2, wherein the potassium nitrate has a particle diameter D90 of not more than 165 μm.
  6. 根据权利要求1或2所述的点火性能可靠的点火药剂组合物,其特 征在于:所述点火药剂组合物的各组分含水量之和不大于各组分总质量的1%。The ignition performance reliable ignition agent composition according to claim 1 or 2, wherein the sum of the water contents of the components of the ignition agent composition is not more than 1% of the total mass of each component.
  7. 根据权利要求1或2所述的点火性能可靠的点火药剂组合物,其特征在于:各组分混合物在模压成型之前,制成含水量小于0.5%的粒子。The ignition-safety ignition composition according to claim 1 or 2, wherein each component mixture is formed into particles having a water content of less than 0.5% before compression molding.
  8. 根据权利要求1或2所述的点火性能可靠的点火药剂组合物,其特征在于:所述点火药剂组合物为圆形片状结构,所述圆形片状结构的直径为3~10mm;圆形片状结构的厚度为1~5mm;每个圆形片状结构的质量为0.01~3g。The igniting agent composition according to claim 1 or 2, wherein the igniting agent composition is a circular sheet-like structure, and the circular sheet-like structure has a diameter of 3 to 10 mm; The thickness of the sheet-like structure is 1 to 5 mm; the mass of each of the circular sheet structures is 0.01 to 3 g.
  9. 根据权利要求1或2所述的点火性能可靠的点火药剂组合物,其特征在于:所述点火药剂组合物为粒状结构,粒径为12~20目。The igniting agent composition having reliable ignition performance according to claim 1 or 2, wherein the igniting agent composition has a granular structure and has a particle diameter of 12 to 20 mesh.
  10. 权利要求1~2之一所述的点火性能可靠的点火药剂组合物的制备方法,其特征在于:采用湿法制粒的方式制备点火药剂组合物。The method for producing an igniting agent composition having reliable ignition performance according to any one of claims 1 to 2, characterized in that the igniting agent composition is prepared by wet granulation.
  11. 根据权利要求10所述的点火性能可靠的点火药剂组合物的制备方法,其特征在于:具体制备方法包括如下步骤:The method for preparing an ignition-safety ignition composition according to claim 10, wherein the specific preparation method comprises the following steps:
    (1)、将硝酸锶、5-氨基四唑、硝酸钾、云母粉、三氧化二铝、石墨和氮化硼混合后得到第一物料;(1) mixing cerium nitrate, 5-aminotetrazole, potassium nitrate, mica powder, aluminum oxide, graphite and boron nitride to obtain a first material;
    (2)、将第一物料加水进行湿法混合,得到第二物料,其中加水量为第一物料总质量的3%~15%;(2), the first material is added with water for wet mixing to obtain a second material, wherein the amount of water added is 3% to 15% of the total mass of the first material;
    (3)、将第二物料通过10~40目的筛网得到第三物料;(3), the second material is passed through a screen of 10 to 40 mesh to obtain a third material;
    (4)、将第三物料进行烘干,烘干至含水量小于第三物料总质量的0.5%,再次通过10~40目的筛网得到第四物料;(4) drying the third material to a moisture content of less than 0.5% of the total mass of the third material, and again obtaining a fourth material through a screen of 10 to 40 mesh;
    (5)、将第四物料进行物料成型。(5), the fourth material is formed into a material.
  12. 根据权利要求11所述的点火性能可靠的点火药剂组合物的制备方法,其特征在于:所述步骤(1)中将硝酸锶、5-氨基四唑、硝酸钾、云母粉、三氧化二铝、石墨和氮化硼在混合设备中进行混合得到第一物料,混合时间为≤20min;所述混合设备为螺带混合机。The method for preparing a igniting agent composition with reliable ignition performance according to claim 11, wherein in the step (1), cerium nitrate, 5-aminotetrazole, potassium nitrate, mica powder, and aluminum oxide are used. , graphite and boron nitride are mixed in a mixing device to obtain a first material, the mixing time is ≤ 20 min; the mixing device is a ribbon mixer.
  13. 根据权利要求11所述的点火性能可靠的点火药剂组合物的制备方法,其特征在于:所述步骤(2)中湿法混合的时间为2min~15min;湿法混合的设备为捏合机或混合机。The method for preparing a igniting agent composition with reliable ignition performance according to claim 11, wherein the wet mixing time in the step (2) is from 2 min to 15 min; and the wet mixing device is a kneader or a mixture. machine.
  14. 根据权利要求11所述的点火性能可靠的点火药剂组合物的制备方法,其特征在于:所述步骤(5)中将第四物料通过旋转压片机模压的方法进行物料成型。The method for preparing an igniting agent composition with reliable ignition performance according to claim 11, wherein in the step (5), the fourth material is molded by a rotary tableting machine.
  15. 根据权利要求11所述的点火性能可靠的点火药剂组合物的制备方法,其特征在于:所述步骤(5)中物料成型得到圆形片状结构,所述圆形片状结构的直径为3~10mm;圆形片状结构的厚度为1~5mm;每个圆形片状结构的质量为0.01~3g。The method for preparing an igniting agent composition with reliable ignition performance according to claim 11, wherein the material in the step (5) is molded to obtain a circular sheet structure, and the diameter of the circular sheet structure is 3 ~10 mm; the thickness of the circular sheet structure is 1 to 5 mm; the mass of each circular sheet structure is 0.01 to 3 g.
  16. 根据权利要求11所述的点火性能可靠的点火药剂组合物的制备方法,其特征在于:所述步骤(5)中物料成型得到粒状结构,所述粒状结构的粒径为12~20目;所述粒状结构为将片状结构打粒后过筛得到。The method for preparing a igniting agent composition with reliable ignition performance according to claim 11, wherein the material in the step (5) is shaped to obtain a granular structure, and the particle size of the granular structure is 12 to 20 mesh; The granular structure is obtained by granulating the sheet structure and then sieving it.
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