WO2019117824A2 - Elastic ceramic plate and production method thereof - Google Patents
Elastic ceramic plate and production method thereof Download PDFInfo
- Publication number
- WO2019117824A2 WO2019117824A2 PCT/TR2018/000095 TR2018000095W WO2019117824A2 WO 2019117824 A2 WO2019117824 A2 WO 2019117824A2 TR 2018000095 W TR2018000095 W TR 2018000095W WO 2019117824 A2 WO2019117824 A2 WO 2019117824A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- grams
- ceramic plate
- elastic
- production method
- elastic ceramic
- Prior art date
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 8
- 239000005995 Aluminium silicate Substances 0.000 claims description 4
- 235000012211 aluminium silicate Nutrition 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 239000006188 syrup Substances 0.000 claims description 4
- 235000020357 syrup Nutrition 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 3
- 239000004809 Teflon Substances 0.000 claims description 3
- 229920006362 Teflon® Polymers 0.000 claims description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 3
- 239000000654 additive Substances 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 238000000855 fermentation Methods 0.000 claims description 3
- 230000004151 fermentation Effects 0.000 claims description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000011118 polyvinyl acetate Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 235000012424 soybean oil Nutrition 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 239000000080 wetting agent Substances 0.000 claims description 3
- 235000009754 Vitis X bourquina Nutrition 0.000 claims description 2
- 235000012333 Vitis X labruscana Nutrition 0.000 claims description 2
- 240000006365 Vitis vinifera Species 0.000 claims description 2
- 235000014787 Vitis vinifera Nutrition 0.000 claims description 2
- 229910021529 ammonia Inorganic materials 0.000 claims description 2
- 230000003115 biocidal effect Effects 0.000 claims description 2
- 239000003139 biocide Substances 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- 238000005259 measurement Methods 0.000 claims description 2
- 235000013379 molasses Nutrition 0.000 claims description 2
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 2
- 239000006260 foam Substances 0.000 claims 1
- 239000000047 product Substances 0.000 description 19
- 239000012530 fluid Substances 0.000 description 3
- 239000002518 antifoaming agent Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 239000012043 crude product Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 235000012907 honey Nutrition 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
- B28B5/021—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
Definitions
- the invention relates to a thin, light and soft-fired elastic ceramic plate at very low temperatures and a method for its production.
- the invention is totally a new concept in the field of ceramics so called the “elastic ceramic plate", destroys the balances of the traditional ceramics concept mentioned above, such as;
- the subject invention aims to implement production of thin, light and elastic ceramic plates, soft-fired at very low temperatures. Description of the Figures:
- Method related with invention includes the following process stages:
- Mixing in Mixer Mixing materials at low speed, and preparation of the same in the mixer.
- Fermentation Preparation of the prepared raw materials for oven cooking. Preferably resting and fermenting for 24 hours.
- Testing in the Oven Taking sample from prepared raw/uncooked product and testing the same in the oven.
- Additives Adding about 10 % to 20 % of the additives from the mixture compounds, if required, in connection with the sample tested in the oven, for the purpose of turning the product into a high quality and preferred product.
- titan oxide and color pastes shall be added at a rate of about 10 % of the total product amount.
- Polyvinyl acetate is placed into another tank and is being mixed. Anti- foam agent and half of the kaolin are both added into the mixer. The mixture in the first tank is then added. Soya oil is also added and all the materials are being mixed. Then, gradually, remaining half of the kaolin is added to the mixer. Thus, all ingredients are mixed at a low speed and allowed for fermentation. It is stored for twenty-four hours to assure the required quality.
- the crude product is then filtered through a delicate emulsion filter. The left over deposits are thrown away. The fluid is being brought to a syrup viscosity. Depending on the temperature of the production environment, if the fluid viscosity is thicker an amount of 5 % to 20 % by weight of water is added. The viscosity of the product should be fluid wise close to that of the thick syrup of grape molasses . The viscosity of the product should neither be that of a milk nor honey.
- the said soft-fired elastic plates are very light.
- This product can be covered by 3D materials like ceramic, wood, concrete, etc.
- This product can be easily separated into pieces. It can be shaped at any desired form.
- This product can be are overlapped on each other at infinitive number, a depth perception can also be achieved.
- Elastic ceramic plates which serve for the above mentioned aims can be produced and used in the related areas applicable in the areas of usage of the corresponding industry.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Laminated Bodies (AREA)
Abstract
The invention relates to a thin, light, soft-fired elastic ceramic plates at very low temperatures and production method thereof.
Description
Elastic Ceramic Plate and Production Method thereof
Technical Field;
The invention relates to a thin, light and soft-fired elastic ceramic plate at very low temperatures and a method for its production.
Background of the invention:
Conventional ceramics - whether in the field of industry or in the field of ceramic arts - mutually agree with certain points starting from the old days until now. These are based on "high temperature" in ceramic kilns and "fragility” in cooked ceramic products.
In today's world, all ceramics manufactured both, for industrial and art purposes, are based on this understanding of production.
The boundaries of the ceramic production are very broad and open to all kinds of contemporary innovations. New inventions are open to research for new experiments in different forms, thanks to the possibilities of technological developments in the area concerned.
The invention is totally a new concept in the field of ceramics so called the "elastic ceramic plate", destroys the balances of the traditional ceramics concept mentioned above, such as;
• low heat instead of high heat,
• elastic feature,
• very light structure,
• very thin plates in micron values,
• suitable to mount and process on any surface as well as the three dimensional objects, and
• the versatility also utility of ceramic plates make it possible to be used in different areas. Aim of the invention :
The subject invention aims to implement production of thin, light and elastic ceramic plates, soft-fired at very low temperatures.
Description of the Figures:
Process stages, realized in order to reach to the goals of this invention, are shown on the attached figures.
Figure - 1 : Flow Chart
Method related with invention includes the following process stages:
• Raw Material Precision Measurement : Separately precise measuring the amounts of chemicals.
• Mixing in Mixer : Mixing materials at low speed, and preparation of the same in the mixer.
• Fermentation : Preparation of the prepared raw materials for oven cooking. Preferably resting and fermenting for 24 hours.
• Oven Temperature Settings : Bringing and preparing the oven, operating with a moving band system produced specifically for product to about 180 - 240°C.
• Testing in the Oven : Taking sample from prepared raw/uncooked product and testing the same in the oven.
• Introduction of the Additives : Adding about 10 % to 20 % of the additives from the mixture compounds, if required, in connection with the sample tested in the oven, for the purpose of turning the product into a high quality and preferred product.
• Kiln Drying : Kilning the product after trials.
• Collection of the Products : The operator of the oven pours the raw product having a syrup viscosity from the mixer to the moving teflon band. This so called oven is a special unit about six meters long. The band then, transfers this thin mixture which is spreaded on the band to the kiln section, where the product is cooked in the middle section of the oven at a temperature of approximately 180 - 240°C while progressing at a low speed. The end product is collected at the other end of the machine. A person available at the other end wraps this thin, cooked product present on the band to a rod like a fabric.
• Storage : Kilned plates are stored in a dim, dry and clean places like a fabric wrapped in a rod.
Technical Features of the Plates:
a) Product is composed of:
For 7 kg:
- Kaolin: 3 kg
Polyvinyl acetate (elastic): 1830 grams
- Water: 1200 grams
- Calgonite: 4 grams
- Anti-Foam Agent: 75 grams
Disperser Wetting Agent: 35 grams
- Ammonia: 1 gram
- Soya oil: 60 grams
- Texanole: 55 grams
- Biocide: 5 grams
In addition to the above substances for achievement of the desirable color, titan oxide and color pastes shall be added at a rate of about 10 % of the total product amount. b) Production Stages of the Plates:
At first water is added into the mixer, Then, calgon is added and mixed until it melts in the water. Afterwards, wetting agent and color pastes are added to the titanium oxide and are mixed altogether.
Polyvinyl acetate (PVA) is placed into another tank and is being mixed. Anti- foam agent and half of the kaolin are both added into the mixer. The mixture in the first tank is then added. Soya oil is also added and all the materials are being mixed. Then, gradually, remaining half of the kaolin is added to the mixer. Thus, all ingredients are mixed at a low speed and allowed for fermentation. It is stored for twenty-four hours to assure the required quality. The crude product is then filtered through a delicate emulsion filter. The left over deposits are thrown away. The fluid is being brought to a syrup viscosity. Depending on the temperature of the production environment, if the fluid viscosity is thicker an amount of 5 % to 20 % by weight of water is added. The viscosity of the product should be fluid wise close to that of the thick syrup of grape molasses . The viscosity of the product should neither be that of a milk nor honey.
- The said soft-fired elastic plates are very light.
- It can be creased due to its elastic feature.
It is soft-fired between 180 - 240°C according to its color.
It is water based and not harmful to health.
- It has an air- breathing feature.
- It is of water and moist resistant, and has water retarding features.
It is non-flammable.
It has antibacterial features.
- It is odorless.
It has strong adherence/resistance features.
- It is of permeable water- vapor structure .
- It is of sun- resistant, impact- resistance as well as resistant to the external factors.
- It is applicable to all surfaces. It can be adhered side by side and is seen as a single piece.
- All kinds of lacquer, varnish and paints can be applied onto this product. Drawing, printing and similar applications can be implemented.
- This product can be covered by 3D materials like ceramic, wood, concrete, etc.
- This product can be easily separated into pieces. It can be shaped at any desired form.
Different design compositions can be achieved by using this product.
- This product can be are overlapped on each other at infinitive number, a depth perception can also be achieved.
- Various colors are applicable. It has high degree of light and bleach resistance.
Areas of Usage for the Elastic Ceramic Plates:
Ceramic Industry,
Ceramic arts,
Fine arts,
Electronics (isolation),
Aviation industry,
Aerospace industry,
- Construction - painting industry,
Decoration - interior architecture,
Protection of sensitive devices.
Industrial Application of the Invention:
Elastic ceramic plates which serve for the above mentioned aims can be produced and used in the related areas applicable in the areas of usage of the corresponding industry.
Claims
1 ) The invention relates to a soft-fired elastic ceramic plate composed of 3 grams of kaolin, 1830 grams of polyvinyl acetate (elastic), 1200 grams of water, 4 grams of calgonite, 75 grams of foam cutter, 35 grams of dispersing wetting agent, 1 gram of ammonia, 60 grams of soya oil, 55 grams of texanole, 5 grams of biocide for a total of 7 kg product.
2) A ceramic plate as set forth in claim 1 , wherein the mixture contains about 10 % by weight of titanium oxide and color paste as per the preferred grade.
3) A method for production of the soft-fired elastic ceramic plates, kilned at low- temperatures, comprised of the following stages:
- Raw Material Precision Measurement
- Mixing in the Mixer
- Fermentation
- Oven Temperature Setting
- Testing in the Oven
- Material Addition
- Kiln drying
- Collection of Products
- Storage
4) A method for production of the elastic ceramic plates according to claim 3, wherein baking process of the mixture is done in an oven operating with the moving teflon band unit.
5) An elastic ceramic plate production method according to claim 3, wherein at the testing stage in an oven about 10 % to 20 % of the additives are being added to the mixture.
6) An elastic ceramic plate production method according to claim 3, wherein the process includes a kilning stage where the mixture, poured from mixer at the viscosity of thick syrup of grape molasses, is being cooked at a low temperature, approximately 180 - 240°C.
7) An elastic ceramic plate production method according to claim 6, wherein the process includes a collecting stage where the plates flowing from the teflon band in a cooked form are being wrapped like a fabric.
8) An elastic ceramic plate production method according to claim 3, wherein the process includes a storage stage where the said plates are being kept in a dim, dry and clean environment.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TR201714127 | 2017-09-22 | ||
| TR2017/14127 | 2017-09-22 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2019117824A2 true WO2019117824A2 (en) | 2019-06-20 |
| WO2019117824A3 WO2019117824A3 (en) | 2019-10-10 |
Family
ID=66819454
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/TR2018/000095 WO2019117824A2 (en) | 2017-09-22 | 2018-09-20 | Elastic ceramic plate and production method thereof |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2019117824A2 (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61152899A (en) * | 1984-12-21 | 1986-07-11 | 日本合成化学工業株式会社 | Paper processing agent |
| CA2025265C (en) * | 1989-10-05 | 2000-03-14 | Lanxide Technology Company, Lp | Method for preparing a ceramic-forming prepreg tape |
| US5458051A (en) * | 1993-11-29 | 1995-10-17 | G. S. Blodgett Corporation | Belt cooking apparatus |
| AUPO304896A0 (en) * | 1996-10-17 | 1996-11-14 | Caroma Industries Limited | Continuous production of green ware articles |
| DE19914330A1 (en) * | 1999-03-30 | 2000-10-05 | Franz Koppe | Production of ceramic bodies, useful for the production of electronic components, comprises use of an aqueous dispersion of a vinyl-acetate homopolymer or vinylacetate-ethylene copolymer. |
| DE102016220845B4 (en) * | 2016-10-24 | 2022-12-08 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Process for forming ceramic and/or powder-metallurgical green sheets |
-
2018
- 2018-09-20 WO PCT/TR2018/000095 patent/WO2019117824A2/en active Application Filing
Also Published As
| Publication number | Publication date |
|---|---|
| WO2019117824A3 (en) | 2019-10-10 |
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