WO2019117085A1 - Layered body - Google Patents

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Publication number
WO2019117085A1
WO2019117085A1 PCT/JP2018/045317 JP2018045317W WO2019117085A1 WO 2019117085 A1 WO2019117085 A1 WO 2019117085A1 JP 2018045317 W JP2018045317 W JP 2018045317W WO 2019117085 A1 WO2019117085 A1 WO 2019117085A1
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WO
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Prior art keywords
ethylene
copolymer
laminate
resin layer
mass
Prior art date
Application number
PCT/JP2018/045317
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French (fr)
Japanese (ja)
Inventor
礒川 素朗
佳那 福山
中野 重則
久夫 五戸
博樹 ▲高▼岡
Original Assignee
三井・デュポンポリケミカル株式会社
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Priority to JP2019559625A priority Critical patent/JPWO2019117085A1/en
Publication of WO2019117085A1 publication Critical patent/WO2019117085A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J131/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid, or of a haloformic acid; Adhesives based on derivatives of such polymers
    • C09J131/02Homopolymers or copolymers of esters of monocarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics

Definitions

  • the present invention relates to a laminate.
  • Thermoplastic polyurethane resins have been used in a wide variety of fields and applications as representative thermoplastic elastomers because they have both rubber-like, flexible elasticity and toughness like hard plastics.
  • thermoplastic polyurethane resin layer By laminating the thermoplastic polyurethane resin layer on another resin layer, for example, while maintaining the elasticity and toughness of the thermoplastic polyurethane resin, it is possible to improve the adhesiveness, the handling property, etc. which are the weak points of the thermoplastic polyurethane resin.
  • a polyurethane-based multilayer film is produced.
  • Patent Document 1 discloses a thermoplastic polyurethane resin layer (A), an ethylene-vinyl acetate copolymer layer (B) having a vinyl acetate content of 7 to 35% by weight, a polyethylene resin layer, or a polypropylene resin layer ( A polyurethane-based multilayer film is described in which C) is laminated in this order.
  • the resin layer (C) is finally peeled off from the thermoplastic polyurethane resin layer (A). That is, in Patent Document 1, the ethylene-vinyl acetate copolymer layer (B) is not provided for the purpose of improving the interlayer adhesion strength between the thermoplastic polyurethane resin layer (A) and the resin layer (C). .
  • thermoplastic polyurethane resin is an expensive resin, it is possible to reduce the amount of thermoplastic polyurethane resin used while maintaining excellent properties such as flexibility, mechanical strength, transparency and the like possessed by the thermoplastic polyurethane resin film.
  • the body is sought. Further, according to the study of the present inventors, it has been revealed that the conventional thermoplastic polyurethane resin film may be difficult to remove the dirt adhering to the surface, and is inferior in the staining resistance. That is, the present inventors have improved the resistance to staining while maintaining the characteristics of flexibility, mechanical strength and transparency possessed by the thermoplastic polyurethane resin layer in the conventional thermoplastic polyurethane resin film, and further the heat resistance. It has been found that there is room for improvement in terms of relatively reducing the amount of use of the flexible polyurethane resin layer.
  • the present invention has been made in view of the above circumstances, and is excellent in balance of flexibility, mechanical strength, transparency, interlayer adhesion and stain resistance, and can reduce the amount of thermoplastic polyurethane resin used. It provides a laminate.
  • the present inventors diligently studied to achieve the above object. As a result, by laminating the ionomer resin layer to the thermoplastic polyurethane resin layer via the specific adhesive resin layer, flexibility, mechanical strength and transparency are reduced while reducing the amount of the thermoplastic polyurethane resin layer used. It has been found that the performance balance of the properties, interlayer adhesion and stain resistance can be improved, and the present invention has been achieved.
  • the adhesive resin layer (C) comprises at least one ethylene / polar monomer copolymer (C1) selected from ethylene / vinyl ester copolymer and ethylene / unsaturated carboxylic acid ester copolymer, and glycidyl group-containing A laminate comprising an adhesive resin composition comprising an ethylene-based copolymer (C2) (but excluding the ethylene / polar monomer copolymer (C1)).
  • the silane coupling agent in the modification of the ethylene / polar monomer copolymer (C3) comprises a silane coupling agent having a polymerizable group, a silane coupling agent having an amino group, and a silane coupling agent having an epoxy group.
  • a laminate comprising one or more selected from the group.
  • the silane coupling agent in the modification of the glycidyl group-containing ethylene copolymer (C2) is a silane coupling agent having a polymerizable group, a silane coupling agent having an amino group, and a silane coupling agent having an epoxy group.
  • a laminate comprising one or more selected from the group consisting of [7] In the laminate according to any one of the above [1] to [6], The laminated body in which the said ionomer resin layer (B) contains the ionomer of an ethylene and unsaturated carboxylic acid-type copolymer.
  • the above glycidyl group-containing ethylene copolymer (C2) is ethylene / (meth) acrylate glycidyl copolymer, ethylene / (meth) acrylate glycidyl / vinyl acetate copolymer, and ethylene / (meth) acrylate glycidyl
  • the laminated body containing 1 type, or 2 or more types selected from the group which consists of a (meth) acrylic acid ester copolymer.
  • the laminated body further equipped with an adhesive layer (D) in any one outermost layer.
  • the pressure-sensitive adhesive layer (D) is composed of at least one pressure-sensitive adhesive selected from urethane pressure-sensitive adhesives, rubber pressure-sensitive adhesives, silicone pressure-sensitive adhesives, styrenic pressure-sensitive adhesives, olefinic pressure-sensitive adhesives and acrylic pressure-sensitive adhesives Stacks.
  • a laminate that is a paint protection film In the laminate according to any one of the above [1] to [17], A laminate that is a paint protection film.
  • the laminated body used so that the said ionomer resin layer (B) surface may become an air
  • ADVANTAGE OF THE INVENTION According to this invention, it is excellent in the performance balance of a softness
  • X to Y in the numerical range represents X or more and Y or less.
  • (meth) acrylic means acrylic, methacrylic or both acrylic and methacrylic.
  • Laminate FIG. 1 is a cross-sectional view schematically showing an example of the structure of a laminate 10 according to an embodiment of the present invention.
  • the laminate 10 according to this embodiment is provided between the thermoplastic polyurethane resin layer (A), the ionomer resin layer (B), and the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B). And an adhesive resin layer (C).
  • the adhesive resin layer (C) comprises at least one ethylene / polar monomer copolymer (C1) selected from ethylene / vinyl ester copolymer and ethylene / unsaturated carboxylic acid ester copolymer, and glycidyl group-containing ethylene It is comprised by the adhesive resin composition containing the type
  • the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) provide excellent scratch resistance and resistance to the ionomer resin layer (B). Chipping property and stain resistance can be provided. Furthermore, by laminating the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) via the adhesive resin layer (C), the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) Between the thermoplastic polyurethane resin layer (A) and the thermoplastic polyurethane resin layer (C), even if the amount of the thermoplastic polyurethane resin layer (A) used is reduced.
  • the laminate 10 according to the present embodiment is excellent in performance balance of flexibility, mechanical strength, transparency, interlayer adhesion, and stain resistance, and the amount of the thermoplastic polyurethane resin layer (A) used It can be reduced.
  • thermoplastic polyurethane resin layer (A) a layer containing a thermoplastic polyurethane resin as a main component is preferably constituted by a single layer, but a plurality of thermoplastic polyurethane resins different in kind, content, etc. It may be composed of layers.
  • main component means that a thermoplastic polyurethane resin contains 50 mass% or more in a thermoplastic polyurethane resin layer (A).
  • the layer containing the ionomer resin as a main component is constituted by a single layer, it is constituted by a plurality of layers different in kind, content etc. of the ionomer resin It may be
  • main component means that the ionomer resin is contained in an amount of 50% by mass or more in the ionomer resin layer (B).
  • the total thickness of the laminate 10 is preferably 10 ⁇ m or more and 1000 ⁇ m or less, more preferably 30 ⁇ m or less, from the viewpoint of performance balance of flexibility, mechanical strength, transparency, interlayer adhesion, and stain resistance. Or more and 500 ⁇ m or less.
  • the thickness (a) of the thermoplastic polyurethane resin layer (A) is preferable from the viewpoint of the balance of performance in flexibility, mechanical strength, transparency, interlayer adhesion, and stain resistance.
  • the thickness (b) of the ionomer resin layer (B) is preferably 3 ⁇ m to 800 ⁇ m, more preferably 10 ⁇ m to 500 ⁇ m, and the adhesive resin layer (b) is preferably 3 ⁇ m to 800 ⁇ m, more preferably 10 ⁇ m to 500 ⁇ m.
  • the thickness (c) of C) is preferably 3 ⁇ m or more and 200 ⁇ m or less, more preferably 10 ⁇ m or more and 100 ⁇ m or less.
  • the ratio (a / c) of the thickness (a) of the thermoplastic polyurethane resin layer (A) to the thickness (c) of the adhesive resin layer (C) is preferably 2/1 or more and 50/3 or less. When a / c is in the above range, the performance balance of mechanical strength and interlayer adhesion can be further improved.
  • the ratio (c / b) of the thickness (c) of the adhesive resin layer (C) to the thickness (b) of the ionomer resin layer (B) is preferably 3/20 or more and 3/5 or less. When c / b is in the above range, the mechanical strength can be improved while the amount of the thermoplastic polyurethane resin layer used is further reduced.
  • the stress at break measured according to JIS K 6781: 1994 is preferably 20 MPa or more, more preferably 25 MPa or more, and particularly preferably 30 MPa or more.
  • the upper limit of the stress at break of the laminate 10 is not particularly limited, and is, for example, 100 MPa or less.
  • the compositions and types of the thermoplastic polyurethane resin layer (A), the ionomer resin layer (B) and the adhesive resin layer (C), the thickness of each layer, etc. may be appropriately adjusted.
  • the stress at break of the laminate 10 according to the present embodiment can be, for example, an average value of stress at break in the MD direction and stress at break in the TD direction.
  • the elongation between marks measured according to JIS K 6781: 1994 is preferably 100% or more, more preferably 200% or more, and 300% or more. Is more preferable, and 400% or more is particularly preferable.
  • the flexibility of the laminated body 10 can be made still more favorable as elongation between benchmarks is more than the said lower limit.
  • the upper limit value of the elongation between marked lines of the laminate 10 is not particularly limited, and is, for example, 1000% or less.
  • an average value of the elongation between marked lines in the MD direction and the elongation between marked lines in the TD direction can be adopted.
  • the stress at break and the elongation between marking lines of the laminate 10 are measured using a tensile tester in accordance with JIS K 6781: 1994.
  • the measurement can be performed by cutting the laminate 10 into a size of No. 1 dumbbell as a test piece, and pulling under the conditions of a distance between chucks of 90 mm and a tensile speed of 50 mm / min.
  • the said tensile test is performed in 23 degreeC and the environment of 50% of a relative humidity.
  • the elongation between marks represents the elongation immediately before breakage between the determined reference points of the test piece (laminated body 10) in the tensile test.
  • the stress at break is a value obtained by dividing the tensile force at break at the time of breakage in a tensile test by the initial cross-sectional area of the test piece.
  • the interlayer adhesive strength between the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) measured according to JIS Z1707: 1997 is 1.0 N / 15 mm or more. Is preferably 2.0 N / 15 mm or more, and more preferably 3.0 N / 15 mm or more.
  • the interlayer adhesiveness of the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) in the laminate 10 can be further improved as the interlayer adhesive strength is at least the above lower limit value.
  • the upper limit of the said interlayer adhesion strength of the laminated body 10 is not specifically limited, For example, it is 20 N / 15 mm or less. In order to achieve such interlayer adhesion strength, the composition and type of the thermoplastic polyurethane resin layer (A), ionomer resin layer (B) and adhesive resin layer (C), type of each layer, thickness, etc. are appropriately adjusted. do it.
  • the haze measured in accordance with JIS K 7136: 2000 is preferably 5% or less, more preferably 4% or less, and particularly preferably 3% or less. preferable.
  • the lower limit of the above-mentioned Haze of layered product 10 is not limited in particular, for example, it is 0% or more. Thereby, the transparency of the laminate 10 can be further improved.
  • the total light transmittance measured according to JIS K 7136: 2000 is preferably 80% or more, more preferably 85% or more, and 90% or more. Is particularly preferred.
  • the upper limit of the total light transmittance of the laminate 10 is not particularly limited, and is, for example, 100% or less. Thereby, the transparency of the laminate 10 can be further improved.
  • the laminate 10 according to the present embodiment may be composed only of the thermoplastic polyurethane resin layer (A), the adhesive resin layer (C) and the ionomer resin layer (B), and various kinds of laminates 10 can be used.
  • Layer (A), adhesive resin layer (C), and layers other than ionomer resin layer (B) (hereinafter also referred to as other layers) from the viewpoint of imparting You may have on the surface side of (A) and / or an ionomer resin layer (B).
  • Examples of other layers include a base material layer, an inorganic layer, a gas barrier layer, an antistatic layer, a hard coat layer, an adhesive layer, an antireflective layer, an antifouling layer, a sealant layer, an undercoat layer, and an adhesive layer.
  • the other layer may have one layer alone or may have two or more layers in combination.
  • the laminate 10 is not particularly limited, but, for example, a protective film, a pressure-resistant hose, a fuel tube, a multilayer tube, a film for clothing, a film for treating body fluid, a medical tape, a waterproof sheet for building materials, an antifouling tape, It can be suitably used as at least one selected from the group consisting of a repair tape and a masking tape.
  • the laminate 10 according to the present embodiment can be particularly suitably used as a protective film.
  • the protective film is, for example, a paint protection film (PPF) that protects the body of an automobile, aircraft, ship, etc. from stone splashing and scratches, etc.
  • Electronic film to be attached to the surface of electronic components such as light guide plate, polarization plate, retardation plate Protective films for parts; protective films for protecting surfaces of synthetic resin plates, decorative plates, metal plates and the like; protective films for protecting surfaces of windows, construction materials, digital signage, packaging, office supplies, medical equipment and the like.
  • the laminated body 10 When using the laminated body 10 which concerns on this embodiment as a protective film, it is preferable that the laminated body 10 is further equipped with an adhesive layer (D) in any one outermost layer.
  • the pressure-sensitive adhesive layer (D) is preferably provided as the outermost layer on the thermoplastic polyurethane resin layer (A) side, but is not limited thereto.
  • the pressure-sensitive adhesive layer (D) can be formed, for example, by applying a pressure-sensitive adhesive to the thermoplastic polyurethane resin layer (A) side or the ionomer resin layer (B) side. It may be formed directly on the surface of the resin layer, or may be laminated via another layer with the resin layer.
  • the pressure-sensitive adhesive used for the pressure-sensitive adhesive layer is not particularly limited, and examples thereof include acrylic pressure-sensitive adhesives, rubber pressure-sensitive adhesives, urethane pressure-sensitive adhesives, silicone pressure-sensitive adhesives, styrene pressure-sensitive adhesives, and olefin pressure-sensitive adhesives. Acrylic pressure-sensitive adhesives are preferable from the viewpoint of being excellent in heat resistance and weather resistance.
  • the layer thickness of the pressure-sensitive adhesive layer (D) can be, for example, 3 to 100 ⁇ m, preferably 5 to 50 ⁇ m, and more preferably 10 to 30 ⁇ m.
  • the layer in contact with the pressure-sensitive adhesive layer (D) can be subjected to surface treatment such as corona discharge treatment, plasma treatment, ultraviolet irradiation treatment, acid treatment, alkali treatment, application of an undercoat, and the like.
  • the thermoplastic polyurethane resin layer (A) surface may be on the air side (the side exposed to the air), or even if the ionomer resin layer (B) surface is on the air side. Although it is good, it is preferable to use so that an ionomer resin layer (B) surface may be on the air side from a viewpoint of improving stain resistance.
  • the thermoplastic polyurethane resin layer (A) contains a thermoplastic polyurethane resin as a main component.
  • the content of the thermoplastic polyurethane resin in the thermoplastic polyurethane resin layer (A) according to the present embodiment is preferably 50% by mass or more, more preferably 100% by mass of the entire thermoplastic polyurethane resin layer (A).
  • the content is preferably 60% by mass or more, more preferably 70% by mass or more, still more preferably 80% by mass or more, and particularly preferably 90% by mass or more.
  • the content of the thermoplastic polyurethane resin in the thermoplastic polyurethane resin layer (A) according to the present embodiment is equal to or more than the above lower limit value, balance of performance such as transparency, flexibility and mechanical strength of the laminate 10 can be obtained. It can be made even better.
  • the upper limit of content of the thermoplastic polyurethane resin in the thermoplastic polyurethane resin layer (A) which concerns on this embodiment is not specifically limited, For example, it is 100 mass% or less.
  • thermoplastic polyurethane resin which comprises a thermoplastic polyurethane resin layer (A) is not specifically limited, A well-known thing can be used.
  • block copolymers having a polyurethane as a hard segment and a polyester such as an adipate-based polyester, a caprolactone-based polyester, and a polycarbonate as a soft segment can be mentioned.
  • thermoplastic polyurethane resin constituting the thermoplastic polyurethane resin layer (A) is formed of a difunctional polyol, a diisocyanate, and a chain extender, and contains a urethane group in its molecular structure.
  • the resin etc. which have thermoplasticity among resin are mentioned.
  • thermoplastic polyurethane resin is a block copolymer comprising a hard segment formed by the reaction of a chain extender and a diisocyanate, and a soft segment formed by the reaction of a difunctional polyol and a diisocyanate. preferable.
  • thermoplastic polyurethane resin is classified according to the type of the raw material difunctional polyol and the like, and examples thereof include polyether thermoplastic polyurethane resins, polyester thermoplastic polyurethane resins, and polycarbonate thermoplastic polyurethane resins. These thermoplastic polyurethane resins may be used alone or in combination of two or more.
  • the difunctional polyol is not particularly limited, and examples thereof include polyether polyols, polyester polyols, polycarbonate polyols and the like. One of these difunctional polyols may be used alone, or two or more thereof may be used in combination.
  • polyether-based polyol examples include polyoxyethylene glycol, polyoxypropylene glycol, polyoxytetramethylene glycol and the like. These polyether-based polyols include polycondensation of 1,2-ethanediol, 1,3-propanediol, 1,2-propanediol, 1,4-butanediol, etc., ethylene oxide, propylene oxide, tetrahydrofuran etc.
  • polyester-based polyols examples include polyester polyols obtained by polycondensation of a dibasic acid such as adipic acid, sebacic acid and terephthalic acid with a low molecular weight polyol, and polycaprolactone glycol.
  • polycarbonate-based polyol examples include polycarbonate polyols obtained by polycondensation of a low molecular weight polyol with dialkyl carbonates such as dimethyl carbonate and diethyl carbonate, phosgene, chloroformate, diallyl carbonate, alkylene carbonate and the like.
  • diisocyanate examples include toluene diisocyanate, 4,4'-diphenylmethane diisocyanate (MDI), polymeric MDI, tolylene diisocyanate, p-phenylene diisocyanate, naphthalene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, norbornene diisocyanate hydrogenated MDI and the like. It can be mentioned.
  • MDI 4,4'-diphenylmethane diisocyanate
  • polymeric MDI tolylene diisocyanate
  • p-phenylene diisocyanate naphthalene diisocyanate
  • naphthalene diisocyanate hexamethylene diisocyanate
  • isophorone diisocyanate norbornene diisocyanate hydrogenated MDI and the like. It can be mentioned.
  • chain extender examples include polyoxyethylene glycol, polyoxypropylene glycol, 1,4-butanediol, trimethylolpropane, bishydroxyethoxybenzene and the like.
  • thermoplastic polyurethane resin layer (A) which concerns on this embodiment in the range which does not impair the objective of the present invention.
  • various additives are not particularly limited, for example, plasticizers, antioxidants, ultraviolet absorbers, wavelength converting agents, antistatic agents, surfactants, coloring agents, light stabilizers, foaming agents, lubricants, crystal nuclei Agents, crystallization accelerators, crystallization retarders, catalyst deactivators, heat ray absorbents, heat ray reflectors, heat radiating agents, thermoplastic resins other than ionomer resins, thermosetting resins, inorganic fillers, organic fillers, resistance Impact modifiers, slip agents, crosslinkers, crosslinking aids, tackifiers, silane coupling agents, processing aids, mold release agents, hydrolysis inhibitors, heat resistant stabilizers, anti blocking agents, antifogging agents, hard A flame retardant, a flame retardant auxiliary agent, a light diffusing agent, an antibacterial agent, a mild
  • the ionomer resin layer (B) contains an ionomer resin as a main component.
  • an ionomer resin an ionomer of an ethylene / unsaturated carboxylic acid copolymer is preferable.
  • the ionomer of the ethylene-unsaturated carboxylic acid copolymer according to the present embodiment is an ionomer of a polymer obtained by copolymerizing ethylene and at least one of unsaturated carboxylic acids, and an ethylene-unsaturated carboxylic acid-based co-polymer It is a resin in which at least a part of carboxyl groups of the polymer is neutralized with metal ions.
  • a copolymer containing ethylene and an unsaturated carboxylic acid can be exemplified.
  • the constituent unit derived from ethylene when the total of the constituent units constituting the ethylene / unsaturated carboxylic acid copolymer is 100% by mass. Is preferably 65% by mass to 95% by mass, more preferably 75% by mass to 92% by mass, and the constituent unit derived from the unsaturated carboxylic acid is preferably 5% by mass to 35% by mass, more preferably Preferably they are 8 mass% or more and 25 mass% or less.
  • the heat resistance, mechanical strength, processability, etc. of the laminate 10 can be further improved when the structural unit derived from ethylene is at least the above lower limit value.
  • the laminated body 10 can be made more favorable for the structural unit derived
  • the structural unit derived from the unsaturated carboxylic acid is at least the above lower limit, the transparency, the flexibility, the interlayer adhesion and the like of the laminate 10 can be further improved.
  • the heat resistance, mechanical strength, processability, etc. of the laminated body 10 can be made more favorable as the structural unit derived
  • Examples of the unsaturated carboxylic acid constituting the ionomer of the ethylene-unsaturated carboxylic acid copolymer according to the present embodiment include acrylic acid, methacrylic acid, 2-ethyl acrylic acid, crotonic acid, maleic acid, fumaric acid, Itaconic acid, maleic anhydride, fumaric anhydride, itaconic anhydride, monomethyl maleate, monoethyl maleate and the like can be mentioned.
  • the above-mentioned unsaturated carboxylic acid contains at least one selected from acrylic acid and methacrylic acid from the viewpoint of productivity and hygienicity of an ionomer of ethylene / unsaturated carboxylic acid copolymer.
  • unsaturated carboxylic acids may be used alone or in combination of two or more.
  • a copolymer can be added to make an ionomer of an ethylene / unsaturated carboxylic acid copolymer.
  • a particularly preferred ethylene / unsaturated carboxylic acid copolymer is an ethylene / (meth) acrylic acid copolymer.
  • the ionomer of the ethylene / unsaturated carboxylic acid copolymer preferably contains 0% by mass or more and 30% or less, based on 100% by mass of all the constituent units constituting the ionomer of the ethylene / unsaturated carboxylic acid copolymer.
  • a constituent unit derived from other copolymerizable monomers of mass% or less, more preferably 0% by mass or more and 25% by mass or less may be included.
  • copolymerizable monomers include unsaturated esters, for example, vinyl esters such as vinyl acetate and vinyl propionate; methyl (meth) acrylate, ethyl (meth) acrylate, isobutyl (meth) acrylate, (meth) acrylic And (meth) acrylic acid esters such as n-butyl acid and 2-ethylhexyl (meth) acrylate. It is preferable in the point which the softness
  • metal ions constituting the ionomer of the ethylene / unsaturated carboxylic acid type copolymer according to the present embodiment include lithium ions, potassium ions, sodium ions, silver ions, mercury ions, copper ions, and other monovalent metal ions; calcium Ions, magnesium ions, zinc ions, aluminum ions, barium ions, beryllium ions, strontium ions, copper ions, cadmium ions, mercury ions, tin ions, lead ions, iron ions, iron ions, cobalt ions, nickel ions, etc. Can be mentioned.
  • lithium ion, potassium ion, sodium ion, calcium ion, magnesium ion, zinc ion, aluminum ion, and barium ion are preferably selected from one or more selected from potassium ion, sodium ion, zinc ion And at least one selected from magnesium ions is more preferable, and it is particularly preferable to include at least one selected from sodium ions and zinc ions.
  • the degree of neutralization of the ionomer of the ethylene / unsaturated carboxylic acid copolymer according to the present embodiment is not particularly limited, but from the viewpoint of making the flexibility, adhesiveness, mechanical strength, processability, etc. of the laminate 10 better. Therefore, 95% or less is preferable, 90% or less is more preferable, 80% or less is more preferable, 70% or less is still more preferable, and 60% or less is particularly preferable.
  • the degree of neutralization of the ionomer of the ethylene / unsaturated carboxylic acid copolymer according to this embodiment is not particularly limited, but from the viewpoint of making the transparency, heat resistance, water resistance, etc.
  • the degree of neutralization of the ionomer of the ethylene / unsaturated carboxylic acid copolymer is determined by the carboxyl being neutralized by the metal ion among all the carboxyl groups contained in the ethylene / unsaturated carboxylic acid copolymer. Refers to the percentage of groups.
  • the method for producing the ethylene-unsaturated carboxylic acid copolymer that constitutes the ionomer of the ethylene-unsaturated carboxylic acid copolymer according to the present embodiment is not particularly limited, and can be produced by a known method. For example, it can be obtained by radical copolymerization of each polymerization component under high temperature and high pressure. Further, the ionomer of the ethylene-unsaturated carboxylic acid copolymer according to the present embodiment can be obtained by reacting an ethylene-unsaturated carboxylic acid copolymer with a metal compound. In addition, as the ionomer of the ethylene / unsaturated carboxylic acid copolymer, those commercially available may be used.
  • the melt mass flow rate (MFR) of the ionomer of the ethylene / unsaturated carboxylic acid copolymer which is measured under the conditions of 190 ° C. and 2160 g load according to JIS K 7210: 1999, is 0.01 g / m. It is preferably 10 minutes to 50 g / 10 minutes, more preferably 0.1 g / 10 minutes to 30 g / 10 minutes, and particularly preferably 0.1 g / 10 minutes to 10 g / 10 minutes. preferable.
  • the MFR is at least the above lower limit, the processability of the ionomer of the ethylene / unsaturated carboxylic acid copolymer can be further improved.
  • the heat resistance of the laminated body 10 obtained as MFR is below the said upper limit, mechanical strength, etc. can be made still more favorable.
  • the content of the ionomer resin in the ionomer resin layer (B) according to the present embodiment is preferably 50% by mass or more, more preferably 60% by mass or more, based on 100% by mass of the entire ionomer resin layer (B). It is more preferably 70% by mass or more, still more preferably 80% by mass or more, and particularly preferably 90% by mass or more.
  • the content of the ionomer resin in the ionomer resin layer (B) according to the present embodiment is not less than the above lower limit value, the balance of the processability such as processability, interlayer adhesion, transparency, and mechanical strength of the laminate 10 can be obtained. It can be made even better.
  • the upper limit of the content of the ionomer resin in the ionomer resin layer (B) according to the present embodiment is not particularly limited, and is, for example, 100% by mass or less.
  • additives can be contained in the ionomer resin layer (B) according to the present embodiment as long as the object of the present invention is not impaired.
  • various additives are not particularly limited, for example, plasticizers, antioxidants, ultraviolet absorbers, wavelength converting agents, antistatic agents, surfactants, coloring agents, light stabilizers, foaming agents, lubricants, crystal nuclei Agents, crystallization accelerators, crystallization retarders, catalyst deactivators, heat ray absorbents, heat ray reflectors, heat radiating agents, thermoplastic resins other than ionomer resins, thermosetting resins, inorganic fillers, organic fillers, resistance Impact modifiers, slip agents, crosslinkers, crosslinking aids, tackifiers, silane coupling agents, processing aids, mold release agents, hydrolysis inhibitors, heat resistant stabilizers, anti blocking agents, antifogging agents, hard A flame retardant, a flame retardant auxiliary agent, a light diffusing agent, an antibacterial agent, a mildew-
  • the adhesive resin layer (C) comprises at least one ethylene / polar monomer copolymer (C1) selected from ethylene / vinyl ester copolymer and ethylene / unsaturated carboxylic acid ester copolymer And an adhesive resin composition (P) containing a glycidyl group-containing ethylene copolymer (C2) (but excluding ethylene / polar monomer copolymer (C1)).
  • the content of the polar monomer in the ethylene / polar monomer copolymer (C1) is the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B)
  • the content is preferably 21% by mass or more, more preferably 23% by mass or more, based on the entire resin component in the adhesive resin composition (P). It is more preferably 25% by mass or more, still more preferably 28% by mass or more, and particularly preferably 30% by mass or more.
  • the upper limit of the content of the polar monomer in the ethylene / polar monomer copolymer (C1) is not particularly limited, but from the viewpoint of making the mechanical properties, heat resistance, handleability and processability of the laminate 10 better.
  • the amount is preferably 55% by mass or less, more preferably 50% by mass or less, still more preferably 45% by mass or less, still more preferably 40% by mass or less, based on the entire resin component in the adhesive resin composition (P). Is 38 mass% or less.
  • the polar monomer is vinyl acetate
  • the content of the polar monomer can be measured, for example, in accordance with JIS K7192: 1999.
  • the content of the polar monomer is measured, for example, by an infrared absorption spectrum (IR) attributable to the unsaturated carboxylic acid ester.
  • IR infrared absorption spectrum
  • the unsaturated carboxylic acid ester is ethyl acrylate (EA)
  • EA ethyl acrylate
  • the calibration curve is obtained by determining the EA concentration by nuclear magnetic resonance spectrum (NMR) and correlating it with the absorbance at 860 cm -1 of IR.
  • the entire resin component in the adhesive resin composition (P) refers to the ethylene / polar monomer copolymer (C1), the glycidyl group-containing ethylene copolymer (C2), ethylene / polyamide described later, and the like. It means the total amount of resin components such as resins contained in the polar monomer copolymer (C3) and other components.
  • the thermoplastic polyurethane resin layer (the ethylene-polar monomer copolymer (C1) having a polar monomer content equal to or more than the above lower limit value and the glycidyl group-containing ethylene copolymer (C2) in combination Higher adhesion to A) can be achieved.
  • the total content of the content of the ethylene / polar monomer copolymer (C1) and the content of the glycidyl group-containing ethylene copolymer (C2) is The total content of the adhesive resin composition (P) is 100% by mass, preferably 60% by mass or more, more preferably 70% by mass or more, still more preferably 80% by mass or more, particularly preferably 90% by mass or more .
  • Adhesive resin layer (C) obtained when the total content of the content of the ethylene / polar monomer copolymer (C1) and the content of the glycidyl group-containing ethylene copolymer (C2) is within the above range It is possible to further improve the balance of adhesion, flexibility, mechanical properties, heat resistance, handleability, processability and the like.
  • the upper limit of the total content of the content of the ethylene / polar monomer copolymer (C1) and the content of the glycidyl group-containing ethylene copolymer (C2) is not particularly limited, but from the viewpoint of adhesiveness, the adhesiveness When the whole of a resin composition (P) is 100 mass%, it is preferably 100 mass% or less, more preferably 98 mass% or less.
  • the content of the ethylene / polar monomer copolymer (C1) is 50%, based on 100% by mass of the entire adhesive resin composition (P). % Or more and 99% by mass or less is preferable, 60% by mass or more and 98% by mass or less is more preferable, and 70% by mass or more and 97% by mass or less is particularly preferable. Adhesiveness, flexibility, mechanical properties, heat resistance, handleability, processability, etc. of the adhesive resin layer (C) obtained when the content of the ethylene / polar monomer copolymer (C1) is within the above range Can be made even better.
  • the glycidyl group-containing ethylene copolymer (C2) is 1% by mass or more, based on 100% by mass of the entire adhesive resin composition (P). 50 mass% or less is preferable, 2 mass% or more and 40 mass% or less are more preferable, and 3 mass% or more and 30 mass% or less are especially preferable. Adhesiveness, flexibility, mechanical characteristics, heat resistance, handleability, processability of the adhesive resin layer (C) obtained as the content of the glycidyl group-containing ethylene copolymer (C2) is within the above range Etc. can be further improved.
  • content of the whole resin component in adhesive resin composition (P) is 100 mass%, 0.05 mass% or more and 10 mass% or less are preferable, and content of glycidyl group is 0.08 mass% or more and 8 mass% or less Is more preferably 0.1% by mass to 5% by mass, and still more preferably 0.1% by mass to 1% by mass.
  • the mass of the content of the ethylene / polar monomer copolymer (C1) relative to the content of the glycidyl group-containing ethylene copolymer (C2) in the adhesive resin composition (P) is preferably 1 or more and 50 or less, more preferably 1 or more and 30 or less, and still more preferably 5 or more and 25 or less.
  • the flexural rigidity measured under conditions of a temperature of 23 ° C. according to JIS K 7106: 1995 is preferably 40 MPa or less, and 30 MPa or less Is more preferable, and 20 MPa or less is particularly preferable.
  • the flexural rigidity satisfies the above range, the balance of the adhesiveness, the flexibility, the handleability, the processability and the like of the laminate 10 can be further improved.
  • the composition of the adhesive resin composition (P) may be appropriately adjusted.
  • the lower limit value of the flexural rigidity is not particularly limited, but is preferably 1 MPa or more, more preferably 2 MPa or more from the viewpoint of improving heat resistance and mechanical properties.
  • content of the carboxylic acid modified resin in adhesive resin composition (P) made the whole of adhesive resin composition (P) 100 mass%.
  • the amount is preferably 4% by mass or less, more preferably 1% by mass or less, still more preferably 0.5% by mass or less, still more preferably 0.1% by mass or less, and particularly preferably 0.05% by mass or less.
  • the carboxyl group in the carboxylic acid modified resin may react with the glycidyl group in the glycidyl group-containing ethylene copolymer (C2) to form a gel.
  • the adhesive resin composition (P) may gelate during processing or preparation, or a resin layer obtained Generation of aggregates can be suppressed.
  • carboxylic acid modified resin modified polyolefin resin etc. which grafted or copolymerized unsaturated carboxylic acid or its derivative are mentioned to polyolefin resin, such as polyethylene resin and polypropylene resin, for example are mentioned.
  • the ethylene-polar monomer copolymer (C1) contains at least one selected from an ethylene-vinyl ester copolymer and an ethylene-unsaturated carboxylic acid ester copolymer.
  • the polar monomer means a monomer having a functional group.
  • the glycidyl group-containing ethylene copolymer (C2) is not included in the ethylene / polar monomer copolymer (C1) according to the present embodiment.
  • Examples of the ethylene / vinyl ester copolymer according to the present embodiment include ethylene / vinyl acetate copolymer, ethylene / vinyl propionate copolymer, ethylene / vinyl butyrate copolymer, ethylene / vinyl stearate copolymer One or two or more selected from etc. can be used.
  • the ethylene / unsaturated carboxylic acid ester copolymer according to the present embodiment is a polymer obtained by copolymerizing ethylene and at least one unsaturated carboxylic acid ester. Specifically, a copolymer comprising ethylene and an alkyl ester of unsaturated carboxylic acid can be exemplified.
  • Examples of the unsaturated carboxylic acid in the unsaturated carboxylic acid ester include acrylic acid, methacrylic acid, ethacrylic acid, crotonic acid, fumaric acid, maleic acid, maleic anhydride, itaconic acid, itaconic anhydride and the like.
  • Examples of the alkyl moiety in the alkyl ester of unsaturated carboxylic acid include those having 1 to 12 carbon atoms, and more specifically, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, secondary butyl And alkyl groups such as 2-ethylhexyl and isooctyl.
  • the carbon number of the alkyl moiety of the alkyl ester is preferably 1 to 8.
  • unsaturated carboxylic acid esters methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, n-propyl (meth) acrylate, isobutyl (meth) acrylate, (meth) acrylate It is preferable to include one or more selected from (meth) acrylic acid esters such as n-butyl, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate and the like. These unsaturated carboxylic acid esters may be used alone or in combination of two or more.
  • methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, n-propyl (meth) acrylate, isobutyl (meth) acrylate, n-butyl (meth) acrylate and the like It is more preferable to include one or two or more selected from
  • a preferred ethylene / unsaturated carboxylic acid ester copolymer is an ethylene / (meth) acrylic acid ester copolymer.
  • copolymers composed of one kind of compound as (meth) acrylic acid ester are preferable.
  • ethylene (meth) acrylate methyl copolymer ethylene (ethyl) (meth) acrylate copolymer, ethylene (meth) acrylate copolymer, ethylene (meth) N-propyl acrylate copolymer, isobutyl copolymer of ethylene (meth) acrylate, n-butyl copolymer of ethylene (meth) acrylate, isooctyl copolymer of ethylene (meth) acrylate, ethylene ( And (meth) acrylic acid 2-ethylhexyl copolymer and the like.
  • Ethylene / polar monomer copolymer (C1) is ethylene / vinyl acetate copolymer, ethylene / methyl (meth) acrylate copolymer, ethylene / ethyl (meth) acrylate copolymer, ethylene / (meth) acrylic 1 type selected from isopropyl acid isopropyl copolymer, ethylene / (meth) acrylic acid n-propyl copolymer, ethylene / (meth) acrylic acid isobutyl copolymer, ethylene / (meth) acrylic acid n-butyl copolymer It is preferable to contain 2 or more types, and it is more preferable to contain an ethylene-vinyl acetate copolymer. In the present embodiment, the ethylene / polar monomer copolymer (C1) may be used alone or in combination of two or more.
  • the MFR) is preferably 0.1 g / 10 minutes or more and 150 g / 10 minutes or less, more preferably 0.2 g / 10 minutes or more and 100 g / 10 minutes or less, and more preferably 0.5 g / 10 minutes or more and 50 g / minute. More preferably, it is 10 minutes or less.
  • the MFR of the ethylene-polar monomer copolymer (C1) may be adjusted by blending a plurality of ethylene-polar monomer copolymers (C1) having different MFRs.
  • the method for producing the ethylene / polar monomer copolymer (C1) according to the present embodiment is not particularly limited, and can be produced by a known method. For example, it can be obtained by radical copolymerization of each polymerization component under high temperature and high pressure. Moreover, you may use what is marketed for ethylene and a polar monomer copolymer (C1).
  • the glycidyl group-containing ethylene-based copolymer (C2) is a polymer obtained by copolymerizing ethylene and at least one glycidyl group-containing monomer, and as the glycidyl group-containing monomer, for example, (meth) acrylic Acid glycidyl is mentioned.
  • Examples of the glycidyl group-containing ethylene copolymer (C2) include ethylene / (meth) acrylic acid glycidyl copolymer, ethylene / (meth) acrylic acid glycidyl / vinyl acetate copolymer, and ethylene / (meth) acrylic acid 1 type, or 2 or more types selected from acid glycidyl (meth) acrylic acid ester copolymer etc. are mentioned.
  • the content ratio of the structural unit derived from glycidyl (meth) acrylate in the glycidyl group-containing ethylene copolymer (C2) is preferably 2% by mass to 30% by mass, more preferably 3% by mass to 25% by mass. It is below.
  • the content ratio of the structural unit derived from (glyc) (meth) acrylate is within the above range, the balance of the interlayer adhesion, the flexibility, the handleability, the processability, etc. of the laminate 10 is further improved.
  • "(meth) acrylic acid glycidyl” represents at least one or both of glycidyl methacrylate and glycidyl acrylate.
  • the "ethylene-based copolymer” in the glycidyl-group-containing ethylene-based copolymer (C2) means that a constituent unit derived from ethylene is a main component.
  • the main component here means that the content of "the structural unit derived from ethylene” is the highest among all the structural units.
  • the ratio of structural units derived from ethylene is a structural unit derived from glycidyl (meth) acrylate Or larger than a structural unit derived from vinyl acetate.
  • the proportion of the “constituent unit derived from ethylene” in the glycidyl group-containing ethylene copolymer (C2) is preferably 65% by mass or more, more preferably 70% by mass or more, and particularly preferably 80% by mass or more.
  • the upper limit of the proportion of the “constituent unit derived from ethylene” in the glycidyl group-containing ethylene copolymer (C2) is not particularly limited, but is, for example, 98 mass% or less, preferably 97 mass% or less, more preferably 96 It is less than mass%.
  • the ethylene-based copolymer may further include other monomer units (eg, vinyl acetate, (meth) acrylic acid ester, etc.) other than ethylene and glycidyl (meth) acrylate.
  • a structure further derived from vinyl acetate in addition to the copolymer containing a structural unit derived from ethylene and a structural unit derived from glycidyl (meth) acrylate, in addition to these two structural units, a structure further derived from vinyl acetate
  • the copolymer which contains a unit and at least one of the structural unit derived from (meth) acrylic acid ester is mentioned.
  • the total content of structural units derived from vinyl acetate and structural units derived from (meth) acrylic acid ester is preferably 30% by mass or less, and more preferably 20% by mass or less.
  • the lower limit of the total of the content ratio of the constituent unit derived from vinyl acetate and the constituent unit derived from (meth) acrylic acid ester is not particularly limited, but is preferably 0.1% by mass or more, more preferably 0.5 % By mass or more, more preferably 1% by mass or more is desirable. Furthermore, the total content of structural units derived from vinyl acetate and structural units derived from (meth) acrylate is preferably in the range of 0.1 to 30% by mass, more preferably 0.5 to 20% by mass, In particular, the range of 1 to 20% by mass is preferable.
  • the glycidyl group-containing ethylene-based copolymer (C2) may be used alone or in combination of two or more kinds of copolymers different in copolymerization ratio etc. or two or more kinds of copolymers different in monomer type. it can.
  • thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) can be further improved.
  • the silane coupling agent in the glycidyl group-containing ethylene copolymer (C2) is a silane coupling agent having a polymerizable group, an amino group It is preferable to include one or more selected from the group consisting of a silane coupling agent having an epoxy group and a silane coupling agent having an epoxy group.
  • modification of the silane coupling agent to the glycidyl group-containing ethylene copolymer (C2) is carried out, for example, by using a glycidyl group-containing ethylene copolymer (C2) and a silane coupling agent having an amino group or an epoxy group. And a reaction (for example, 100 ° C.
  • Modification method 1 the amino group or epoxy group in the silane coupling agent and the glycidyl group in the glycidyl group-containing ethylene copolymer (C2) react with each other to form a glycidyl group-containing ethylene copolymer ( A silane coupling agent is introduced into the side chain of C2).
  • a glycidyl group-containing ethylene-based copolymer (C2), a silane coupling agent having a polymerizable group, and a radical polymerization initiator using an extruder, a kneader, a Banbury mixer, etc. It can manufacture by melt-kneading at the temperature more than melting
  • an organic peroxide is preferable.
  • organic peroxide known organic peroxides usable as a polymerization initiator can be used. Specifically, diacyl peroxide compounds, alkyl peroxy ester compounds, peroxy dicarbonate compounds, peroxy carbonates Examples thereof include compounds, peroxyketal compounds, dialkyl peroxide compounds, hydroperoxide compounds, ketone peroxide compounds and the like.
  • dialkyl peroxide compounds are preferable, and 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, 1,3-di (2-t-butylperoxyisopropyl) benzene, di-t- More preferred is butyl peroxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexyne-3.
  • silane coupling agent having a polymerizable group vinyltrimethoxysilane, vinyltriethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, Examples thereof include 3-methacryloxypropyltriethoxysilane, 3-acryloxypropylmethyldimethoxysilane, 3-acryloxypropyltrimethoxysilane, 3-acryloxypropylmethyldiethoxysilane, 3-acryloxypropyltriethoxysilane and the like.
  • silane coupling agent having an epoxy group 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidone And xylpropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane and the like.
  • the melt flow rate of the glycidyl group-containing ethylene copolymer (C2) measured under the conditions of 190 ° C. and 2160 g load according to JIS K 7210: 199 from the viewpoint of further improving processing stability (MFR) is preferably 0.1 g / 10 minutes to 50 g / 10 minutes, more preferably 0.5 g / 10 minutes to 30 g / 10 minutes, and 1 g / 10 minutes to 20 g / 10 minutes. More preferably, it is less than a minute.
  • the polymerization initiator used for modification is usually contained in an amount of 0.1 to 5 parts by mass, preferably 0.5 to 3 parts by mass, per 100 parts by mass of the glycidyl group-containing ethylene copolymer (C2). it can.
  • the silane coupling agent can be contained in an amount of usually 5 parts by mass or less, preferably 0.02 to 3 parts by mass, per 100 parts by mass of the glycidyl group-containing ethylene copolymer (C2). When the silane coupling agent is contained in the above range, the adhesion to the thermoplastic polyurethane resin layer can be further improved.
  • the adhesive resin composition (P) according to the present embodiment preferably further includes an ethylene / polar monomer copolymer (C3) modified by a silane coupling agent.
  • the interlayer adhesion between the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) can be further improved.
  • the ethylene / polar monomer copolymer (C1) and the glycidyl group-containing ethylene copolymer (C2) are not included in the ethylene / polar monomer copolymer (C3) according to the present embodiment.
  • Examples of the ethylene-polar monomer copolymer in the ethylene-polar monomer copolymer (C3) according to this embodiment include an ethylene-vinyl ester copolymer, an ethylene-unsaturated carboxylic acid ester copolymer, and the like. .
  • the ethylene / vinyl ester copolymer is selected, for example, from ethylene / vinyl acetate copolymer, ethylene / vinyl propionate copolymer, ethylene / vinyl butyrate copolymer, ethylene / vinyl stearate copolymer, etc.
  • One kind or two or more kinds can be used.
  • the ethylene / unsaturated carboxylic acid ester copolymer according to the present embodiment is a polymer obtained by copolymerizing ethylene and at least one unsaturated carboxylic acid ester. Specifically, a copolymer comprising ethylene and an alkyl ester of unsaturated carboxylic acid can be exemplified.
  • Examples of the unsaturated carboxylic acid in the unsaturated carboxylic acid ester include acrylic acid, methacrylic acid, ethacrylic acid, crotonic acid, fumaric acid, maleic acid, maleic anhydride, itaconic acid, itaconic anhydride and the like.
  • Examples of the alkyl moiety in the alkyl ester of unsaturated carboxylic acid include those having 1 to 12 carbon atoms, and more specifically, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, secondary butyl And alkyl groups such as 2-ethylhexyl and isooctyl.
  • the carbon number of the alkyl moiety of the alkyl ester is preferably 1 to 8.
  • unsaturated carboxylic acid esters methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, n-propyl (meth) acrylate, isobutyl (meth) acrylate, (meth) acrylate It is preferable to include one or more selected from (meth) acrylic acid esters such as n-butyl, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate and the like. These unsaturated carboxylic acid esters may be used alone or in combination of two or more.
  • methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, n-propyl (meth) acrylate, isobutyl (meth) acrylate, n-butyl (meth) acrylate and the like It is more preferable to include one or two or more selected from
  • a preferred ethylene / unsaturated carboxylic acid ester copolymer is an ethylene / (meth) acrylic acid ester copolymer.
  • copolymers composed of one kind of compound as (meth) acrylic acid ester are preferable.
  • ethylene (meth) acrylate methyl copolymer ethylene (ethyl) (meth) acrylate copolymer, ethylene (meth) acrylate copolymer, ethylene (meth) N-propyl acrylate copolymer, isobutyl copolymer of ethylene (meth) acrylate, n-butyl copolymer of ethylene (meth) acrylate, isooctyl copolymer of ethylene (meth) acrylate, ethylene ( And (meth) acrylic acid 2-ethylhexyl copolymer and the like.
  • the ethylene / polar monomer copolymer in the ethylene / polar monomer copolymer (C3) is ethylene / vinyl acetate copolymer, ethylene / methyl (meth) acrylate copolymer, ethylene / ethyl (meth) acrylate copolymer Combined, ethylene (isopropyl) (meth) acrylate copolymer, ethylene (meth) acrylate n-propyl copolymer, ethylene (meth) acrylate isobutyl copolymer, ethylene (meth) acrylate n-butyl It is preferable to include one or more selected from copolymers, and it is more preferable to include an ethylene-vinyl acetate copolymer. In the present embodiment, the ethylene / polar monomer copolymer (C3) may be used alone or in combination of two or more.
  • the content of the polar monomer in the ethylene-polar monomer copolymer in the ethylene-polar monomer copolymer (C3) is preferably 5% by mass to 50% by mass, and more preferably 8% by mass to 45% by mass Or less, particularly preferably 8% by mass or more and 30% by mass or less.
  • the polar monomer is vinyl acetate
  • the content of the polar monomer can be measured, for example, in accordance with JIS K7192: 1999.
  • the polar monomer is an unsaturated carboxylic acid ester
  • the content of the polar monomer is measured, for example, by an infrared absorption spectrum (IR) attributable to the unsaturated carboxylic acid ester.
  • the unsaturated carboxylic acid ester is ethyl acrylate (EA)
  • EA ethyl acrylate
  • NMR nuclear magnetic resonance spectrum
  • the melt flow rate of the ethylene / polar monomer copolymer (C3) (measured under the conditions of 190 ° C., 2160 g load) according to JIS K 7210: 1999
  • the MFR is preferably 0.1 g / 10 minutes to 300 g / 10 minutes, more preferably 0.2 g / 10 minutes to 200 g / 10 minutes, and more preferably 0.5 g / 10 minutes to 180 g / minute. More preferably, it is 10 minutes or less.
  • the MFR of the ethylene-polar monomer copolymer (C3) may be adjusted by blending a plurality of ethylene-polar monomer copolymers (C3) having different MFRs.
  • the method for producing the ethylene-polar monomer copolymer in the ethylene-polar monomer copolymer (C3) according to the present embodiment is not particularly limited, and can be produced by a known method. For example, it can be obtained by radical copolymerization of each polymerization component under high temperature and high pressure.
  • the ethylene / polar monomer copolymer in the ethylene / polar monomer copolymer (C3) commercially available ones may be used.
  • At least a part of the ethylene / polar monomer copolymer (C3) is modified by a silane coupling agent. Thereby, the interlayer adhesion between the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) can be further improved.
  • the above-mentioned silane coupling agent in the ethylene / polar monomer copolymer (C3) is a silane coupling agent having a polymerizable group, a silane coupling agent having an amino group, and a silane cup having an epoxy group. It is preferable to include one or more selected from the group consisting of ring agents.
  • the modification of the silane coupling agent to the ethylene / polar monomer copolymer (C3) is, for example, the same method as the modification of the silane coupling agent to the glycidyl group-containing ethylene copolymer (C2) described above Can be mentioned.
  • modification of the silane coupling agent to the ethylene / polar monomer copolymer (C3) and modification of the silane coupling agent to the glycidyl group-containing ethylene copolymer (C2) may be performed simultaneously.
  • the polymerization initiator used is, for example, 0.1 to 5 parts by mass, preferably 0.2 based on a total of 100 parts by mass of the glycidyl group-containing ethylene copolymer (C2) and the ethylene / polar monomer copolymer (C3). It can be contained in an amount of up to 3 parts by mass.
  • the silane coupling agent is, for example, 5 parts by mass or less, preferably 0.02 to 3 parts by mass, based on 100 parts by mass of the glycidyl group-containing ethylene copolymer (C2) and the ethylene / polar monomer copolymer (C3) in total. It can be contained in part quantities.
  • the silane coupling agent is contained in the above range, the interlayer adhesion between the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) can be further improved.
  • the content of the silane coupling agent is preferably 0.01% by mass or more and 2% by mass or less, and 0.05% by mass or more, based on 100% by mass of the entire resin component in the adhesive resin composition (P).
  • the above content of the silane coupling agent also includes a silane coupling agent grafted to the glycidyl group-containing ethylene copolymer (C2) and the ethylene / polar monomer copolymer (C3).
  • an ethylene / polar monomer copolymer (C1), a glycidyl group-containing ethylene copolymer (C2), and a range in which the effects of the present invention are not impaired Resins and additives other than the ethylene / polar monomer copolymer (C3) may be contained.
  • the other resin is not particularly limited, and polyethylene, polypropylene, polybutene and the like can be mentioned.
  • the additive is not particularly limited.
  • plasticizers for example, plasticizers, antioxidants, UV absorbers, antistatic agents, surfactants, colorants, light stabilizers, foaming agents, lubricants, crystal nucleating agents, and crystallization promotion Agents, crystallization retarders, catalyst deactivators, inorganic fillers, organic fillers, impact modifiers, slip agents, crosslinking agents, crosslinking aids, tackifiers, silane coupling agents, processing aids, release agents Mold inhibitors, hydrolysis inhibitors, heat resistant stabilizers, anti blocking agents, antifogging agents, flame retardants, flame retardant aids, heat radiating agents, light diffusing agents, antibacterial agents, mildew proofing agents, dispersing agents, etc. .
  • the other components may be used alone or in combination of two or more.
  • the method for preparing the adhesive resin composition (P) is not particularly limited.
  • an ethylene / polar monomer copolymer (C1), a glycidyl group-containing ethylene copolymer (C2), and optionally ethylene may be used.
  • a method of preparing by dry blending and mixing a polar monomer copolymer (C3), another resin, and an additive, an ethylene ⁇ polar monomer copolymer (C1), and a glycidyl group-containing ethylene system The method of preparing by melt-kneading a copolymer (C2), an ethylene-polar monomer copolymer (C3), other resin, and an additive according to need by an extruder, etc. are applied be able to.
  • the method for producing the laminate 10 according to the present embodiment is not particularly limited, and a molding method generally used for thermoplastic resins can be applied.
  • a molding method generally used for thermoplastic resins can be applied.
  • it can be carried out by a known method using a T-die extruder, an inflation molding machine or the like.
  • the adhesive resin composition (P) for forming the adhesive resin layer (C) is supplied from the hopper of a T-die extruder and adhered onto the thermoplastic polyurethane resin layer (A) from the tip of the T die.
  • Resin layer (C) is extruded into a film, and then a resin composition for forming the ionomer resin layer (B) is supplied from the hopper of the T-die extruder and adhesive resin is obtained from the tip of the T-die It can be obtained by extruding the ionomer resin layer (B) on the layer (C) in the form of a film.
  • the adhesive resin layer (C) and the ionomer resin layer (B) may be coextruded into a film by a multilayer T-die extruder, and then the thermoplastic polyurethane resin layer (A) may be extruded to the film.
  • the manufacturing method of the multilayer film generally used can be applied in the manufacturing method of the laminated body 10 which concerns on this embodiment.
  • it can be carried out by a known method using a multilayer T-die extruder or a multilayer inflation molding machine or the like.
  • a resin composition for forming a thermoplastic polyurethane resin layer (A), an adhesive resin composition (P) for forming an adhesive resin layer (C), and an ionomer resin layer (B) are formed.
  • the resin composition to be used can be obtained by co-extrusion into a sheet form from the T-die tip by supplying from the main extruder of the multilayer T-die extruder and the hopper of the secondary extruder.
  • a pressure-sensitive adhesive layer (D) When forming a pressure-sensitive adhesive layer (D), a method of extruding a pressure-sensitive adhesive on any one of the obtained multilayer films with a T-die extruder, or co-extrusion of all the components to form a sheet You can also.
  • TPU 1 Polycarbonate-based thermoplastic polyurethane resin (manufactured by Nippon Milactolan Co., Ltd., XN 2004 S, hardness 96 A, pellet was used after drying at 90 ° C.
  • EMAc 1 Ionomer of ethylene / methacrylic acid copolymer (ethylene content 85% by mass, methacrylic acid content: 15% by mass, 59% zinc neutralization, melting point: 89 ° C.)
  • EMAc2 Ionomer of ethylene / methacrylic acid copolymer (ethylene content 90% by mass, methacrylic acid content: 10% by mass, 63% zinc neutralization, melting point: 95 ° C.)
  • the following laminates were produced and evaluated as follows. The obtained results are shown in Table 1.
  • the molding temperature of the outer layer 1 was 200 ° C.
  • the molding temperature of the intermediate layer was 250 ° C.
  • the molding temperature of the outer layer 2 was 250 ° C.
  • the laminates of Examples 1 and 2 were excellent in the performance balance of flexibility, mechanical strength, transparency, interlayer adhesion, and stain resistance.
  • the laminates of Comparative Examples 1 to 4 were inferior in the performance balance of flexibility, mechanical strength, transparency, interlayer adhesion, and stain resistance.

Abstract

This layered body (10) is provided with a thermoplastic polyurethane resin layer (A), an ionomer resin layer (B), and an adhesive resin layer (C) disposed between the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B). The adhesive resin layer (C) comprises an adhesive resin composition that includes: at least one ethylene/polar monomer copolymer (C1) chosen from the group consisting of ethylene/vinyl ester copolymers and ethylene/unsaturated carboxylic acid ester copolymers; and an ethylene-based copolymer (C2) that contains a glycidyl group (other than the ethylene/polar monomer copolymer (C1)).

Description

積層体Laminate
 本発明は、積層体に関する。 The present invention relates to a laminate.
 熱可塑性ポリウレタン樹脂は、ゴムのようなしなやかな弾力性と硬質プラスチックのような強靭さを合わせ持つことから、代表的な熱可塑性エラストマーとして幅広い分野・用途で利用されてきた。 Thermoplastic polyurethane resins have been used in a wide variety of fields and applications as representative thermoplastic elastomers because they have both rubber-like, flexible elasticity and toughness like hard plastics.
 熱可塑性ポリウレタン樹脂層を、例えば、他の樹脂層に積層させることにより、熱可塑性ポリウレタン樹脂の弾力性と強靭性を維持しつつ、熱可塑性ポリウレタン樹脂の弱点である粘着性やハンドリング性等を改良したポリウレタン系多層フィルムが作製されている。 By laminating the thermoplastic polyurethane resin layer on another resin layer, for example, while maintaining the elasticity and toughness of the thermoplastic polyurethane resin, it is possible to improve the adhesiveness, the handling property, etc. which are the weak points of the thermoplastic polyurethane resin. A polyurethane-based multilayer film is produced.
 ポリウレタン系多層フィルムに関する技術としては、例えば、特許文献1に記載のものが挙げられる。
 特許文献1には、熱可塑性ポリウレタン樹脂層(A)、酢酸ビニル含有量が7~35重量%のエチレン-酢酸ビニル共重合体層(B)、ポリエチレン系樹脂層、又は、ポリプロピレン系樹脂層(C)が、この順序に積層されているポリウレタン系多層フィルムが記載されている。ここで、特許文献1では、樹脂層(C)は最終的に熱可塑性ポリウレタン樹脂層(A)から剥離させるものである。すなわち、特許文献1では、熱可塑性ポリウレタン樹脂層(A)と樹脂層(C)との層間接着強度を向上させる目的でエチレン-酢酸ビニル共重合体層(B)が設けられているわけではない。
As a technique regarding a polyurethane-type multilayer film, the thing of patent document 1 is mentioned, for example.
Patent Document 1 discloses a thermoplastic polyurethane resin layer (A), an ethylene-vinyl acetate copolymer layer (B) having a vinyl acetate content of 7 to 35% by weight, a polyethylene resin layer, or a polypropylene resin layer ( A polyurethane-based multilayer film is described in which C) is laminated in this order. Here, in Patent Document 1, the resin layer (C) is finally peeled off from the thermoplastic polyurethane resin layer (A). That is, in Patent Document 1, the ethylene-vinyl acetate copolymer layer (B) is not provided for the purpose of improving the interlayer adhesion strength between the thermoplastic polyurethane resin layer (A) and the resin layer (C). .
特開平8-230119号公報JP-A-8-230119
 熱可塑性ポリウレタン樹脂は高価な樹脂のため、熱可塑性ポリウレタン樹脂フィルムが有する柔軟性や機械的強度、透明性等の優れた特性を維持しながら、熱可塑性ポリウレタン樹脂の使用量を減らすことができる積層体が求められている。
 また、本発明者らの検討によれば、従来の熱可塑性ポリウレタン樹脂フィルムは、表面に付着した汚れが落ちにくい場合があり、耐汚染性に劣ることが明らかになった。
 すなわち、本発明者らは、従来の熱可塑性ポリウレタン樹脂フィルムには、熱可塑性ポリウレタン樹脂層が有する柔軟性、機械的強度および透明性の特性を維持しながら、耐汚染性を向上させ、さらに熱可塑性ポリウレタン樹脂層の使用量を相対的に減らすという観点において、改善の余地があることを見出した。
Since the thermoplastic polyurethane resin is an expensive resin, it is possible to reduce the amount of thermoplastic polyurethane resin used while maintaining excellent properties such as flexibility, mechanical strength, transparency and the like possessed by the thermoplastic polyurethane resin film. The body is sought.
Further, according to the study of the present inventors, it has been revealed that the conventional thermoplastic polyurethane resin film may be difficult to remove the dirt adhering to the surface, and is inferior in the staining resistance.
That is, the present inventors have improved the resistance to staining while maintaining the characteristics of flexibility, mechanical strength and transparency possessed by the thermoplastic polyurethane resin layer in the conventional thermoplastic polyurethane resin film, and further the heat resistance. It has been found that there is room for improvement in terms of relatively reducing the amount of use of the flexible polyurethane resin layer.
 本発明は上記事情に鑑みてなされたものであり、柔軟性、機械的強度、透明性、層間接着性、および耐汚染性の性能バランスに優れ、熱可塑性ポリウレタン樹脂層の使用量を低減可能な積層体を提供するものである。 The present invention has been made in view of the above circumstances, and is excellent in balance of flexibility, mechanical strength, transparency, interlayer adhesion and stain resistance, and can reduce the amount of thermoplastic polyurethane resin used. It provides a laminate.
 本発明者らは、上記課題を達成するために鋭意検討を重ねた。その結果、熱可塑性ポリウレタン樹脂層に対し、特定の接着性樹脂層を介してアイオノマー樹脂層を積層させることによって、熱可塑性ポリウレタン樹脂層の使用量を低減させながら、柔軟性、機械的強度、透明性、層間接着性、および耐汚染性の性能バランスを良好にできることを見出し、本発明に至った。 The present inventors diligently studied to achieve the above object. As a result, by laminating the ionomer resin layer to the thermoplastic polyurethane resin layer via the specific adhesive resin layer, flexibility, mechanical strength and transparency are reduced while reducing the amount of the thermoplastic polyurethane resin layer used. It has been found that the performance balance of the properties, interlayer adhesion and stain resistance can be improved, and the present invention has been achieved.
 すなわち、本発明によれば、以下に示す積層体が提供される。 That is, according to the present invention, the following laminate is provided.
[1]
 熱可塑性ポリウレタン樹脂層(A)と、アイオノマー樹脂層(B)と、上記熱可塑性ポリウレタン樹脂層(A)と上記アイオノマー樹脂層(B)との間に設けられた接着性樹脂層(C)と、を備える積層体であって、
 上記接着性樹脂層(C)は、エチレン・ビニルエステル共重合体およびエチレン・不飽和カルボン酸エステル共重合体から選択される少なくとも一種のエチレン・極性モノマー共重合体(C1)と、グリシジル基含有エチレン系共重合体(C2)(ただし、上記エチレン・極性モノマー共重合体(C1)を除く)と、を含む接着性樹脂組成物により構成される積層体。
[2]
 上記[1]に記載の積層体において、
 上記接着性樹脂組成物はシランカップリング剤により変性されたエチレン・極性モノマー共重合体(C3)(ただし、上記エチレン・極性モノマー共重合体(C1)および上記グリシジル基含有エチレン系共重合体(C2)を除く)をさらに含む積層体。
[3]
 上記[2]に記載の積層体において、
 上記エチレン・極性モノマー共重合体(C3)はエチレン・酢酸ビニル共重合体を含む積層体。
[4]
 上記[2]または[3]に記載の積層体において、
 上記エチレン・極性モノマー共重合体(C3)の変性における上記シランカップリング剤は、重合性基を有するシランカップリング剤、アミノ基を有するシランカップリング剤およびエポキシ基を有するシランカップリング剤からなる群から選択される一種または二種以上を含む積層体。
[5]
 上記[1]乃至[4]のいずれか一つに記載の積層体において、
 上記グリシジル基含有エチレン系共重合体(C2)の少なくとも一部がシランカップリング剤により変性されている積層体。
[6]
 上記[5]に記載の積層体において、
 上記グリシジル基含有エチレン系共重合体(C2)の変性における上記シランカップリング剤は、重合性基を有するシランカップリング剤、アミノ基を有するシランカップリング剤およびエポキシ基を有するシランカップリング剤からなる群から選択される一種または二種以上を含む積層体。
[7]
 上記[1]乃至[6]のいずれか一つに記載の積層体において、
 上記アイオノマー樹脂層(B)がエチレン・不飽和カルボン酸系共重合体のアイオノマーを含む積層体。
[8]
 上記[1]乃至[7]のいずれか一つに記載の積層体において、
 上記接着性樹脂組成物中の上記グリシジル基含有エチレン系共重合体(C2)の含有量に対する上記エチレン・極性モノマー共重合体(C1)の含有量の質量比が1以上30以下である積層体。
[9]
 上記[1]乃至[8]のいずれか一つに記載の積層体において、
 上記グリシジル基含有エチレン系共重合体(C2)はエチレン・(メタ)アクリル酸グリシジル共重合体、エチレン・(メタ)アクリル酸グリシジル・酢酸ビニル共重合体、およびエチレン・(メタ)アクリル酸グリシジル・(メタ)アクリル酸エステル共重合体からなる群から選択される一種または二種以上を含む積層体。
[10]
 上記[1]乃至[9]のいずれか一つに記載の積層体において、
 上記エチレン・極性モノマー共重合体(C1)がエチレン・酢酸ビニル共重合体を含む積層体。
[11]
 上記[1]乃至[10]のいずれか一つに記載の積層体において、
 JIS K6781:1994に準拠して測定される破断点応力が20MPa以上である積層体。
[12]
 上記[1]乃至[11]のいずれか一つに記載の積層体において、
 JIS K6781:1994に準拠して測定される標線間伸びが100%以上である積層体。
[13]
 上記[1]乃至[12]のいずれか一つに記載の積層体において、
 JIS K7136:2000に準拠して測定されるHazeが5%以下である積層体。
[14]
 上記[1]乃至[13]のいずれか一つに記載の積層体において、
 JIS K7136:2000に準拠して測定される全光線透過率が80%以上である積層体。
[15]
 上記[1]乃至[14]のいずれか一つに記載の積層体において、
 JIS Z1707:1997に準拠して測定される、上記熱可塑性ポリウレタン樹脂層(A)と上記アイオノマー樹脂層(B)との層間接着強度が1.0N/15mm以上である積層体。
[16]
 上記[1]乃至[15]のいずれか一つに記載の積層体において、
 いずれか一方の最外層に粘着剤層(D)をさらに備える積層体。
[17]
 上記[16]に記載の積層体において、
 上記粘着剤層(D)がウレタン系粘着剤、ゴム系粘着剤、シリコーン系粘着剤、スチレン系粘着剤、オレフィン系粘着剤およびアクリル系粘着剤から選択される少なくとも1種の粘着剤により構成される積層体。
[18]
 上記[1]乃至[17]のいずれか一つに記載の積層体において、
 保護フィルム、耐圧ホース、燃料チューブ、多層チューブ、衣料用フィルム、体液処理用フィルム、医療用テープ、建材用防水シート、防汚テープ、補修テープおよびマスキングテープからなる群から選択される積層体。
[19]
 上記[1]乃至[17]のいずれか一つに記載の積層体において、
 ペイントプロテクションフィルムである積層体。
[20]
 上記[1]乃至[19]のいずれか一つに記載の積層体において、
 上記アイオノマー樹脂層(B)面が大気側になるように使用する積層体。
[1]
Thermoplastic polyurethane resin layer (A), ionomer resin layer (B), adhesive resin layer (C) provided between the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) And a laminate comprising
The adhesive resin layer (C) comprises at least one ethylene / polar monomer copolymer (C1) selected from ethylene / vinyl ester copolymer and ethylene / unsaturated carboxylic acid ester copolymer, and glycidyl group-containing A laminate comprising an adhesive resin composition comprising an ethylene-based copolymer (C2) (but excluding the ethylene / polar monomer copolymer (C1)).
[2]
In the laminate according to the above [1],
The adhesive resin composition comprises an ethylene / polar monomer copolymer (C3) modified with a silane coupling agent (with the proviso that the ethylene / polar monomer copolymer (C1) and the glycidyl group-containing ethylene copolymer (C3) A laminate further including C2).
[3]
In the laminate according to the above [2],
The ethylene / polar monomer copolymer (C3) is a laminate comprising an ethylene / vinyl acetate copolymer.
[4]
In the laminate according to the above [2] or [3],
The silane coupling agent in the modification of the ethylene / polar monomer copolymer (C3) comprises a silane coupling agent having a polymerizable group, a silane coupling agent having an amino group, and a silane coupling agent having an epoxy group. A laminate comprising one or more selected from the group.
[5]
In the laminate according to any one of the above [1] to [4],
The laminated body by which at least one part of the said glycidyl group containing ethylene-based copolymer (C2) is modified | denatured by the silane coupling agent.
[6]
In the laminate according to the above [5],
The silane coupling agent in the modification of the glycidyl group-containing ethylene copolymer (C2) is a silane coupling agent having a polymerizable group, a silane coupling agent having an amino group, and a silane coupling agent having an epoxy group. A laminate comprising one or more selected from the group consisting of
[7]
In the laminate according to any one of the above [1] to [6],
The laminated body in which the said ionomer resin layer (B) contains the ionomer of an ethylene and unsaturated carboxylic acid-type copolymer.
[8]
In the laminate according to any one of the above [1] to [7],
A laminate having a mass ratio of the content of the ethylene / polar monomer copolymer (C1) to the content of the glycidyl group-containing ethylene copolymer (C2) in the adhesive resin composition of 1 or more and 30 or less .
[9]
In the laminate according to any one of the above [1] to [8],
The above glycidyl group-containing ethylene copolymer (C2) is ethylene / (meth) acrylate glycidyl copolymer, ethylene / (meth) acrylate glycidyl / vinyl acetate copolymer, and ethylene / (meth) acrylate glycidyl The laminated body containing 1 type, or 2 or more types selected from the group which consists of a (meth) acrylic acid ester copolymer.
[10]
In the laminate according to any one of the above [1] to [9],
A laminate wherein the ethylene / polar monomer copolymer (C1) contains an ethylene / vinyl acetate copolymer.
[11]
In the laminate according to any one of the above [1] to [10],
A laminate having a stress at break of 20 MPa or more measured in accordance with JIS K 6781: 1994.
[12]
In the laminate according to any one of the above [1] to [11],
A laminate having an elongation between marked lines of 100% or more measured in accordance with JIS K6781: 1994.
[13]
In the laminate according to any one of the above [1] to [12],
Laminated body whose Haze measured based on JISK7136: 2000 is 5% or less.
[14]
In the laminate according to any one of the above [1] to [13],
A laminate having a total light transmittance of 80% or more measured in accordance with JIS K7136: 2000.
[15]
In the laminate according to any one of the above [1] to [14],
A laminate having an interlayer adhesion strength of 1.0 N / 15 mm or more between the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B), which is measured in accordance with JIS Z1707: 1997.
[16]
In the laminate according to any one of the above [1] to [15],
The laminated body further equipped with an adhesive layer (D) in any one outermost layer.
[17]
In the laminate according to the above [16],
The pressure-sensitive adhesive layer (D) is composed of at least one pressure-sensitive adhesive selected from urethane pressure-sensitive adhesives, rubber pressure-sensitive adhesives, silicone pressure-sensitive adhesives, styrenic pressure-sensitive adhesives, olefinic pressure-sensitive adhesives and acrylic pressure-sensitive adhesives Stacks.
[18]
In the laminate according to any one of the above [1] to [17],
A laminate selected from the group consisting of a protective film, a pressure resistant hose, a fuel tube, a multilayer tube, a film for clothing, a film for treating body fluid, a medical tape, a waterproof sheet for building materials, an antifouling tape, a repair tape and a masking tape.
[19]
In the laminate according to any one of the above [1] to [17],
A laminate that is a paint protection film.
[20]
In the laminate according to any one of the above [1] to [19],
The laminated body used so that the said ionomer resin layer (B) surface may become an air | atmosphere side.
 本発明によれば、柔軟性、機械的強度、透明性、層間接着性、および耐汚染性の性能バランスに優れ、熱可塑性ポリウレタン樹脂層の使用量を低減可能な積層体を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, it is excellent in the performance balance of a softness | flexibility, mechanical strength, transparency, interlayer adhesiveness, and stain resistance, and can provide the laminated body which can reduce the usage-amount of a thermoplastic polyurethane resin layer. .
 上述した目的、およびその他の目的、特徴および利点は、以下に述べる好適な実施の形態、およびそれに付随する以下の図面によってさらに明らかになる。 The objects described above, and other objects, features and advantages will become more apparent from the preferred embodiments described below and the following drawings associated therewith.
本発明に係る実施形態の積層体の構造の一例を模式的に示した断面図である。It is a sectional view showing typically an example of structure of a layered product of an embodiment concerning the present invention.
 以下、本発明の実施の形態について、図面を用いて説明する。なお、数値範囲の「X~Y」は特に断りがなければ、X以上Y以下を表す。また、本実施形態において、「(メタ)アクリル」とは」アクリル、メタクリルまたはアクリルとメタクリルの両方を意味する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. Unless otherwise noted, “X to Y” in the numerical range represents X or more and Y or less. Also, in the present embodiment, "(meth) acrylic" means acrylic, methacrylic or both acrylic and methacrylic.
1.積層体
 図1は、本発明に係る実施形態の積層体10の構造の一例を模式的に示した断面図である。
 本実施形態に係る積層体10は、熱可塑性ポリウレタン樹脂層(A)と、アイオノマー樹脂層(B)と、熱可塑性ポリウレタン樹脂層(A)とアイオノマー樹脂層(B)との間に設けられた接着性樹脂層(C)と、を備える。接着性樹脂層(C)は、エチレン・ビニルエステル共重合体およびエチレン・不飽和カルボン酸エステル共重合体から選択される少なくとも一種のエチレン・極性モノマー共重合体(C1)と、グリシジル基含有エチレン系共重合体(C2)(ただし、エチレン・極性モノマー共重合体(C1)を除く)と、を含む接着性樹脂組成物により構成される。
1. Laminate FIG. 1 is a cross-sectional view schematically showing an example of the structure of a laminate 10 according to an embodiment of the present invention.
The laminate 10 according to this embodiment is provided between the thermoplastic polyurethane resin layer (A), the ionomer resin layer (B), and the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B). And an adhesive resin layer (C). The adhesive resin layer (C) comprises at least one ethylene / polar monomer copolymer (C1) selected from ethylene / vinyl ester copolymer and ethylene / unsaturated carboxylic acid ester copolymer, and glycidyl group-containing ethylene It is comprised by the adhesive resin composition containing the type | system | group copolymer (C2) (however, except ethylene and a polar monomer copolymer (C1)).
 本実施形態に係る積層体10によれば、熱可塑性ポリウレタン樹脂層(A)と、アイオノマー樹脂層(B)と、を有することで、アイオノマー樹脂層(B)が有する優れた耐傷付性、耐チッピング性、耐汚染性を付与することができる。さらに、熱可塑性ポリウレタン樹脂層(A)およびアイオノマー樹脂層(B)を、接着性樹脂層(C)を介して積層させることで、熱可塑性ポリウレタン樹脂層(A)とアイオノマー樹脂層(B)との層間接着性を良好にすることができ、さらに熱可塑性ポリウレタン樹脂層(A)の使用量を減らしても、接着性樹脂層(C)を介して熱可塑性ポリウレタン樹脂層(A)に強固に接着したアイオノマー樹脂層(B)によって、熱可塑性ポリウレタン樹脂層(A)が有する柔軟性、機械的強度および透明性の低下を抑制することができる。
 以上から、本実施形態に係る積層体10は、柔軟性、機械的強度、透明性、層間接着性、および耐汚染性の性能バランスに優れるとともに、熱可塑性ポリウレタン樹脂層(A)の使用量を低減することができる。
According to the laminate 10 of the present embodiment, the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) provide excellent scratch resistance and resistance to the ionomer resin layer (B). Chipping property and stain resistance can be provided. Furthermore, by laminating the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) via the adhesive resin layer (C), the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) Between the thermoplastic polyurethane resin layer (A) and the thermoplastic polyurethane resin layer (C), even if the amount of the thermoplastic polyurethane resin layer (A) used is reduced. By the adhered ionomer resin layer (B), it is possible to suppress the decrease in flexibility, mechanical strength and transparency of the thermoplastic polyurethane resin layer (A).
From the above, the laminate 10 according to the present embodiment is excellent in performance balance of flexibility, mechanical strength, transparency, interlayer adhesion, and stain resistance, and the amount of the thermoplastic polyurethane resin layer (A) used It can be reduced.
 熱可塑性ポリウレタン樹脂層(A)は、熱可塑性ポリウレタン樹脂を主成分として含有する層が単一の層により構成されていることが好ましいが、熱可塑性ポリウレタン樹脂の種類や含有量等が異なる複数の層により構成されていてもよい。
 なお、「主成分」とは熱可塑性ポリウレタン樹脂が熱可塑性ポリウレタン樹脂層(A)中に50質量%以上含有することを意味する。
In the thermoplastic polyurethane resin layer (A), a layer containing a thermoplastic polyurethane resin as a main component is preferably constituted by a single layer, but a plurality of thermoplastic polyurethane resins different in kind, content, etc. It may be composed of layers.
In addition, "main component" means that a thermoplastic polyurethane resin contains 50 mass% or more in a thermoplastic polyurethane resin layer (A).
 また、アイオノマー樹脂層(B)は、アイオノマー樹脂を主成分として含有する層が単一の層により構成されていることが好ましいが、アイオノマー樹脂の種類や含有量等が異なる複数の層により構成されていてもよい。
 なお、「主成分」とはアイオノマー樹脂がアイオノマー樹脂層(B)中に50質量%以上含有することを意味する。
Further, in the ionomer resin layer (B), although it is preferable that the layer containing the ionomer resin as a main component is constituted by a single layer, it is constituted by a plurality of layers different in kind, content etc. of the ionomer resin It may be
The term "main component" means that the ionomer resin is contained in an amount of 50% by mass or more in the ionomer resin layer (B).
 本実施形態において、積層体10の全体の厚みは、柔軟性、機械的強度、透明性、層間接着性、および耐汚染性の性能バランスの点から、好ましくは10μm以上1000μm以下、より好ましくは30μm以上500μm以下である。 In the present embodiment, the total thickness of the laminate 10 is preferably 10 μm or more and 1000 μm or less, more preferably 30 μm or less, from the viewpoint of performance balance of flexibility, mechanical strength, transparency, interlayer adhesion, and stain resistance. Or more and 500 μm or less.
 本実施形態に係る積層体10において、柔軟性、機械的強度、透明性、層間接着性、および耐汚染性の性能バランスの点から、熱可塑性ポリウレタン樹脂層(A)の厚み(a)は好ましくは3μm以上800μm以下、より好ましくは10μm以上500μm以下であり、アイオノマー樹脂層(B)の厚み(b)は好ましくは3μm以上800μm以下、より好ましくは10μm以上500μm以下であり、接着性樹脂層(C)の厚み(c)は好ましくは3μm以上200μm以下、より好ましくは10μm以上100μm以下である。 In the laminate 10 according to the present embodiment, the thickness (a) of the thermoplastic polyurethane resin layer (A) is preferable from the viewpoint of the balance of performance in flexibility, mechanical strength, transparency, interlayer adhesion, and stain resistance. The thickness (b) of the ionomer resin layer (B) is preferably 3 μm to 800 μm, more preferably 10 μm to 500 μm, and the adhesive resin layer (b) is preferably 3 μm to 800 μm, more preferably 10 μm to 500 μm. The thickness (c) of C) is preferably 3 μm or more and 200 μm or less, more preferably 10 μm or more and 100 μm or less.
 熱可塑性ポリウレタン樹脂層(A)の厚み(a)と、接着性樹脂層(C)の厚み(c)との比(a/c)は、好ましくは2/1以上50/3以下である。a/cが上記範囲内にあると、機械的強度および層間接着性の性能バランスをより一層良好なものとすることができる。
 接着性樹脂層(C)の厚み(c)と、アイオノマー樹脂層(B)の厚み(b)との比(c/b)は、好ましくは3/20以上3/5以下である。c/bが上記範囲内にあると、熱可塑性ポリウレタン樹脂層の使用量をより一層低減しながら、機械的強度を良好にすることすることができる。
The ratio (a / c) of the thickness (a) of the thermoplastic polyurethane resin layer (A) to the thickness (c) of the adhesive resin layer (C) is preferably 2/1 or more and 50/3 or less. When a / c is in the above range, the performance balance of mechanical strength and interlayer adhesion can be further improved.
The ratio (c / b) of the thickness (c) of the adhesive resin layer (C) to the thickness (b) of the ionomer resin layer (B) is preferably 3/20 or more and 3/5 or less. When c / b is in the above range, the mechanical strength can be improved while the amount of the thermoplastic polyurethane resin layer used is further reduced.
 本実施形態に係る積層体10において、JIS K6781:1994に準拠して測定される破断点応力が20MPa以上であることが好ましく、25MPa以上であることがより好ましく、30MPa以上であることが特に好ましい。
 破断点応力が上記下限値以上であると、積層体10の靭性等の機械的強度をより一層良好なものとすることができる。積層体10の破断点応力の上限値は特に限定されないが、例えば、100MPa以下である。このような破断点応力を達成するためには、熱可塑性ポリウレタン樹脂層(A)、アイオノマー樹脂層(B)および接着性樹脂層(C)の組成や種類、各層の厚み等を適宜調整すればよい。ここで、本実施形態に係る積層体10の破断点応力は、例えば、MD方向の破断点応力およびTD方向の破断点応力の平均値を採用することができる。
In the laminate 10 according to the present embodiment, the stress at break measured according to JIS K 6781: 1994 is preferably 20 MPa or more, more preferably 25 MPa or more, and particularly preferably 30 MPa or more. .
When the stress at break is equal to or more than the above lower limit value, mechanical strength such as toughness of the laminate 10 can be further improved. The upper limit of the stress at break of the laminate 10 is not particularly limited, and is, for example, 100 MPa or less. In order to achieve such a stress at break, the compositions and types of the thermoplastic polyurethane resin layer (A), the ionomer resin layer (B) and the adhesive resin layer (C), the thickness of each layer, etc. may be appropriately adjusted. Good. Here, the stress at break of the laminate 10 according to the present embodiment can be, for example, an average value of stress at break in the MD direction and stress at break in the TD direction.
 本実施形態に係る積層体10において、JIS K6781:1994に準拠して測定される標線間伸びが100%以上であることが好ましく、200%以上であることがより好ましく、300%以上であることがさらに好ましく、400%以上であることが特に好ましい。
 標線間伸びが上記下限値以上であると、積層体10の柔軟性をより一層良好なものとすることができる。積層体10の標線間伸びの上限値は特に限定されないが、例えば、1000%以下である。このような標線間伸びを達成するためには、熱可塑性ポリウレタン樹脂層(A)、アイオノマー樹脂層(B)および接着性樹脂層(C)の組成や種類、各層の厚み等を適宜調整すればよい。ここで、本実施形態に係る積層体10の標線間伸びは、例えば、MD方向の標線間伸びおよびTD方向の標線間伸びの平均値を採用することができる。
In the laminate 10 according to this embodiment, the elongation between marks measured according to JIS K 6781: 1994 is preferably 100% or more, more preferably 200% or more, and 300% or more. Is more preferable, and 400% or more is particularly preferable.
The flexibility of the laminated body 10 can be made still more favorable as elongation between benchmarks is more than the said lower limit. The upper limit value of the elongation between marked lines of the laminate 10 is not particularly limited, and is, for example, 1000% or less. In order to achieve such an elongation between marks, the composition and type of the thermoplastic polyurethane resin layer (A), the ionomer resin layer (B) and the adhesive resin layer (C), the thickness of each layer, etc. Just do it. Here, for the elongation between marked lines of the laminate 10 according to the present embodiment, for example, an average value of the elongation between marked lines in the MD direction and the elongation between marked lines in the TD direction can be adopted.
 積層体10の破断点応力および標線間伸びは、JIS K6781:1994に準拠して、引張試験機を用いて測定される。測定は、積層体10を1号ダンベルの大きさに切り出して試験片とし、チャック間距離:90mm、引張速度:50mm/minの条件で、引っ張ることにより測定できる。なお、上記引張試験は、23℃、相対湿度50%の環境下で行う。標線間伸びは、引張試験における、試験片(積層体10)の決められた標点間での破断直前の伸びを表している。また、破断点応力は、引張試験における破断の際に破断点の引張力を試験片の初期断面積で除した値である。 The stress at break and the elongation between marking lines of the laminate 10 are measured using a tensile tester in accordance with JIS K 6781: 1994. The measurement can be performed by cutting the laminate 10 into a size of No. 1 dumbbell as a test piece, and pulling under the conditions of a distance between chucks of 90 mm and a tensile speed of 50 mm / min. In addition, the said tensile test is performed in 23 degreeC and the environment of 50% of a relative humidity. The elongation between marks represents the elongation immediately before breakage between the determined reference points of the test piece (laminated body 10) in the tensile test. The stress at break is a value obtained by dividing the tensile force at break at the time of breakage in a tensile test by the initial cross-sectional area of the test piece.
 本実施形態に係る積層体10において、JIS Z1707:1997に準拠して測定される、熱可塑性ポリウレタン樹脂層(A)とアイオノマー樹脂層(B)との層間接着強度が1.0N/15mm以上であることが好ましく、2.0N/15mm以上であることがより好ましく、3.0N/15mm以上であることが特に好ましい。
 層間接着強度が上記下限値以上であると、積層体10における熱可塑性ポリウレタン樹脂層(A)とアイオノマー樹脂層(B)との層間接着性をより一層良好なものとすることができる。積層体10の上記層間接着強度の上限値は特に限定されないが、例えば、20N/15mm以下である。このような層間接着強度を達成するためには、熱可塑性ポリウレタン樹脂層(A)、アイオノマー樹脂層(B)および接着性樹脂層(C)の組成や種類、各層の種類、厚み等を適宜調整すればよい。
In the laminate 10 according to this embodiment, the interlayer adhesive strength between the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) measured according to JIS Z1707: 1997 is 1.0 N / 15 mm or more. Is preferably 2.0 N / 15 mm or more, and more preferably 3.0 N / 15 mm or more.
The interlayer adhesiveness of the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) in the laminate 10 can be further improved as the interlayer adhesive strength is at least the above lower limit value. Although the upper limit of the said interlayer adhesion strength of the laminated body 10 is not specifically limited, For example, it is 20 N / 15 mm or less. In order to achieve such interlayer adhesion strength, the composition and type of the thermoplastic polyurethane resin layer (A), ionomer resin layer (B) and adhesive resin layer (C), type of each layer, thickness, etc. are appropriately adjusted. do it.
 本実施形態に係る積層体10において、JIS K7136:2000に準拠して測定されるHazeが5%以下であることが好ましく、4%以下であることがより好ましく、3%以下であることが特に好ましい。積層体10の上記Hazeの下限値は特に限定されないが、例えば、0%以上である。
 これにより積層体10の透明性をより一層良好なものとすることができる。
In the laminate 10 according to this embodiment, the haze measured in accordance with JIS K 7136: 2000 is preferably 5% or less, more preferably 4% or less, and particularly preferably 3% or less. preferable. Although the lower limit of the above-mentioned Haze of layered product 10 is not limited in particular, for example, it is 0% or more.
Thereby, the transparency of the laminate 10 can be further improved.
 本実施形態に係る積層体10において、JIS K7136:2000に準拠して測定される全光線透過率が80%以上であることが好ましく、85%以上であることがより好ましく、90%以上であることが特に好ましい。積層体10の上記全光線透過率の上限値は特に限定されないが、例えば、100%以下である。
 これにより積層体10の透明性をより一層良好なものとすることができる。
In the laminate 10 according to the present embodiment, the total light transmittance measured according to JIS K 7136: 2000 is preferably 80% or more, more preferably 85% or more, and 90% or more. Is particularly preferred. The upper limit of the total light transmittance of the laminate 10 is not particularly limited, and is, for example, 100% or less.
Thereby, the transparency of the laminate 10 can be further improved.
 また、本実施形態に係る積層体10は、熱可塑性ポリウレタン樹脂層(A)、接着性樹脂層(C)およびアイオノマー樹脂層(B)のみで構成されていてもよいし、積層体10に様々な機能を付与する観点から、熱可塑性ポリウレタン樹脂層(A)、接着性樹脂層(C)およびアイオノマー樹脂層(B)以外の層(以下、その他の層とも呼ぶ。)を熱可塑性ポリウレタン樹脂層(A)および/またはアイオノマー樹脂層(B)の表層側に有していてもよい。その他の層としては、例えば、基材層、無機物層、ガスバリア層、帯電防止層、ハードコート層、接着層、反射防止層、防汚層、シーラント層、アンダーコート層、粘着層等を挙げることができる。その他の層は1層単独で有してもよいし、2層以上を組み合わせて有してもよい。 In addition, the laminate 10 according to the present embodiment may be composed only of the thermoplastic polyurethane resin layer (A), the adhesive resin layer (C) and the ionomer resin layer (B), and various kinds of laminates 10 can be used. Layer (A), adhesive resin layer (C), and layers other than ionomer resin layer (B) (hereinafter also referred to as other layers) from the viewpoint of imparting You may have on the surface side of (A) and / or an ionomer resin layer (B). Examples of other layers include a base material layer, an inorganic layer, a gas barrier layer, an antistatic layer, a hard coat layer, an adhesive layer, an antireflective layer, an antifouling layer, a sealant layer, an undercoat layer, and an adhesive layer. Can. The other layer may have one layer alone or may have two or more layers in combination.
 本実施形態に係る積層体10の形状は特に限定されないが、例えば、フィルム、チューブ・ホース、テープ、シート等が挙げられる。
 本実施形態に係る積層体10は特に限定されないが、例えば、保護フィルム、耐圧ホース、燃料チューブ、多層チューブ、衣料用フィルム、体液処理用フィルム、医療用テープ、建材用防水シート、防汚テープ、補修テープおよびマスキングテープからなる群から選択される少なくとも一種として好適に用いることができる。
 これらの中でも、本実施形態に係る積層体10は保護フィルムとして特に好適に用いることができる。
 保護フィルムとしては、例えば、石跳ねやキズ等から自動車や航空機、船舶等のボディーを保護するペイントプロテクションフィルム(PPF);導光板、偏光版、位相差板等の電子部品の表面に貼り付ける電子部品用保護フィルム;合成樹脂板、化粧板、金属板等の表面を保護する保護フィルム;窓、建築材、デジタルサイネージ、包装、オフィス用品、医療機器等の表面を保護する保護フィルムが挙げられる。
Although the shape of the laminated body 10 which concerns on this embodiment is not specifically limited, For example, a film, a tube hose, a tape, a sheet | seat, etc. are mentioned.
The laminate 10 according to the present embodiment is not particularly limited, but, for example, a protective film, a pressure-resistant hose, a fuel tube, a multilayer tube, a film for clothing, a film for treating body fluid, a medical tape, a waterproof sheet for building materials, an antifouling tape, It can be suitably used as at least one selected from the group consisting of a repair tape and a masking tape.
Among these, the laminate 10 according to the present embodiment can be particularly suitably used as a protective film.
The protective film is, for example, a paint protection film (PPF) that protects the body of an automobile, aircraft, ship, etc. from stone splashing and scratches, etc. Electronic film to be attached to the surface of electronic components such as light guide plate, polarization plate, retardation plate Protective films for parts; protective films for protecting surfaces of synthetic resin plates, decorative plates, metal plates and the like; protective films for protecting surfaces of windows, construction materials, digital signage, packaging, office supplies, medical equipment and the like.
 本実施形態に係る積層体10を保護フィルムとして用いる場合、積層体10はいずれか一方の最外層に粘着剤層(D)をさらに備えることが好ましい。積層体10の耐汚染性を良好にする観点から、粘着剤層(D)は熱可塑性ポリウレタン樹脂層(A)側の最外層に設けられることが好ましいがそれに限定されるものではない。
 粘着剤層(D)は、例えば、熱可塑性ポリウレタン樹脂層(A)側またはアイオノマー樹脂層(B)側に粘着剤を塗布して形成することができる。樹脂層の面上に直接形成してもよく、樹脂層との間に他層を介して積層してもよい。
 粘着層に用いる粘着剤としては特に限定されないが、例えば、アクリル系粘着剤、ゴム系粘着剤、ウレタン系粘着剤、シリコーン系粘着剤、スチレン系粘着剤、オレフィン系粘着剤等が挙げられる。耐熱性・耐候性に優れる点から、アクリル系粘着剤が好ましい。
 粘着剤層(D)の層厚は、例えば3~100μm、好ましくは5~50μm、さらに好ましくは10~30μmとすることができる。
 粘着剤層(D)に接する層には、例えば、コロナ放電処理、プラズマ処理、紫外線照射処理、酸処理、アルカリ処理、下塗り剤の塗布等の表面処理を施すことができる。
When using the laminated body 10 which concerns on this embodiment as a protective film, it is preferable that the laminated body 10 is further equipped with an adhesive layer (D) in any one outermost layer. From the viewpoint of improving the stain resistance of the laminate 10, the pressure-sensitive adhesive layer (D) is preferably provided as the outermost layer on the thermoplastic polyurethane resin layer (A) side, but is not limited thereto.
The pressure-sensitive adhesive layer (D) can be formed, for example, by applying a pressure-sensitive adhesive to the thermoplastic polyurethane resin layer (A) side or the ionomer resin layer (B) side. It may be formed directly on the surface of the resin layer, or may be laminated via another layer with the resin layer.
The pressure-sensitive adhesive used for the pressure-sensitive adhesive layer is not particularly limited, and examples thereof include acrylic pressure-sensitive adhesives, rubber pressure-sensitive adhesives, urethane pressure-sensitive adhesives, silicone pressure-sensitive adhesives, styrene pressure-sensitive adhesives, and olefin pressure-sensitive adhesives. Acrylic pressure-sensitive adhesives are preferable from the viewpoint of being excellent in heat resistance and weather resistance.
The layer thickness of the pressure-sensitive adhesive layer (D) can be, for example, 3 to 100 μm, preferably 5 to 50 μm, and more preferably 10 to 30 μm.
The layer in contact with the pressure-sensitive adhesive layer (D) can be subjected to surface treatment such as corona discharge treatment, plasma treatment, ultraviolet irradiation treatment, acid treatment, alkali treatment, application of an undercoat, and the like.
 本実施形態の積層体を使用する場合、熱可塑性ポリウレタン樹脂層(A)面が大気側(大気に触れる側)になってもよいし、アイオノマー樹脂層(B)面が大気側になってもよいが、耐汚染性を向上させる観点から、アイオノマー樹脂層(B)面が大気側になるように使用することが好ましい。 When the laminate of this embodiment is used, the thermoplastic polyurethane resin layer (A) surface may be on the air side (the side exposed to the air), or even if the ionomer resin layer (B) surface is on the air side. Although it is good, it is preferable to use so that an ionomer resin layer (B) surface may be on the air side from a viewpoint of improving stain resistance.
 以下、積層体10を構成する各層について説明する。 Hereinafter, each layer which comprises the laminated body 10 is demonstrated.
<熱可塑性ポリウレタン樹脂層(A)>
 熱可塑性ポリウレタン樹脂層(A)は、熱可塑性ポリウレタン樹脂を主成分として含有する。
 本実施形態に係る熱可塑性ポリウレタン樹脂層(A)中の熱可塑性ポリウレタン樹脂の含有量は、熱可塑性ポリウレタン樹脂層(A)の全体を100質量%としたとき、好ましくは50質量%以上、より好ましくは60質量%以上、さらに好ましくは70質量%以上、さらにより好ましくは80質量%以上、特に好ましくは90質量%以上である。本実施形態に係る熱可塑性ポリウレタン樹脂層(A)中の熱可塑性ポリウレタン樹脂の含有量が上記下限値以上であることにより、積層体10の透明性、柔軟性、機械的強度等の性能バランスをより一層良好にすることができる。
 本実施形態に係る熱可塑性ポリウレタン樹脂層(A)中の熱可塑性ポリウレタン樹脂の含有量の上限は特に限定されないが、例えば、100質量%以下である。
<Thermoplastic polyurethane resin layer (A)>
The thermoplastic polyurethane resin layer (A) contains a thermoplastic polyurethane resin as a main component.
The content of the thermoplastic polyurethane resin in the thermoplastic polyurethane resin layer (A) according to the present embodiment is preferably 50% by mass or more, more preferably 100% by mass of the entire thermoplastic polyurethane resin layer (A). The content is preferably 60% by mass or more, more preferably 70% by mass or more, still more preferably 80% by mass or more, and particularly preferably 90% by mass or more. When the content of the thermoplastic polyurethane resin in the thermoplastic polyurethane resin layer (A) according to the present embodiment is equal to or more than the above lower limit value, balance of performance such as transparency, flexibility and mechanical strength of the laminate 10 can be obtained. It can be made even better.
Although the upper limit of content of the thermoplastic polyurethane resin in the thermoplastic polyurethane resin layer (A) which concerns on this embodiment is not specifically limited, For example, it is 100 mass% or less.
 熱可塑性ポリウレタン樹脂層(A)を構成する熱可塑性ポリウレタン樹脂は特に限定されず、公知のものを用いることができる。例えば、ハードセグメントとしてポリウレタンを有し、ソフトセグメントとして、ポリエーテル;アジペート系ポリエステル、カプロラクトン系ポリエステル等のポリエステル;ポリカーボネート等を有するブロック共重合体が挙げられる。 The thermoplastic polyurethane resin which comprises a thermoplastic polyurethane resin layer (A) is not specifically limited, A well-known thing can be used. For example, block copolymers having a polyurethane as a hard segment and a polyester such as an adipate-based polyester, a caprolactone-based polyester, and a polycarbonate as a soft segment can be mentioned.
 熱可塑性ポリウレタン樹脂層(A)を構成する熱可塑性ポリウレタン樹脂としては、より具体的には、二官能性ポリオールと、ジイソシアネートと、鎖伸長剤とから形成され、分子構造中にウレタン基を含有する樹脂のうち熱可塑性を有するもの等が挙げられる。 More specifically, the thermoplastic polyurethane resin constituting the thermoplastic polyurethane resin layer (A) is formed of a difunctional polyol, a diisocyanate, and a chain extender, and contains a urethane group in its molecular structure. The resin etc. which have thermoplasticity among resin are mentioned.
 上記熱可塑性ポリウレタン樹脂は、鎖伸長剤とジイソシアネートとの反応によって形成されたハードセグメントと、二官能性ポリオールとジイソシアネートとの反応によって形成されたソフトセグメントと、を含むブロック共重合体であることが好ましい。 The thermoplastic polyurethane resin is a block copolymer comprising a hard segment formed by the reaction of a chain extender and a diisocyanate, and a soft segment formed by the reaction of a difunctional polyol and a diisocyanate. preferable.
 また、熱可塑性ポリウレタン樹脂は、原料である二官能性ポリオール等の種類によって分類され、例えば、ポリエーテル系熱可塑性ポリウレタン樹脂、ポリエステル系熱可塑性ポリウレタン樹脂、ポリカーボネート系熱可塑性ポリウレタン樹脂等が挙げられる。これらの熱可塑性ポリウレタン樹脂は1種類を単独で用いてもよいし、2種類以上を併用してもよい。 The thermoplastic polyurethane resin is classified according to the type of the raw material difunctional polyol and the like, and examples thereof include polyether thermoplastic polyurethane resins, polyester thermoplastic polyurethane resins, and polycarbonate thermoplastic polyurethane resins. These thermoplastic polyurethane resins may be used alone or in combination of two or more.
 上記二官能性ポリオールとしては、特に限定されず、例えば、ポリエーテル系ポリオール、ポリエステル系ポリオール、ポリカーボネート系ポリオール等が挙げられる。
 これらの二官能性ポリオールは1種類を単独で用いてもよいし、2種類以上を併用してもよい。
The difunctional polyol is not particularly limited, and examples thereof include polyether polyols, polyester polyols, polycarbonate polyols and the like.
One of these difunctional polyols may be used alone, or two or more thereof may be used in combination.
 上記ポリエーテル系ポリオールとしては、例えば、ポリオキシエチレングリコール、ポリオキシプロピレングリコール、ポリオキシテトラメチレングリコール等が挙げられる。これらのポリエーテル系ポリオールは、1,2-エタンジオール、1,3-プロパンジオール、1,2-プロパンジオール、1,4-ブタンジオール等を重縮合させたり、エチレンオキサイド、プロピレンオキサイド、テトラヒドロフラン等の環状エーテルを開環重合させたりすることによって得ることができる。
 上記ポリエステル系ポリオールとしては、例えば、アジピン酸、セバシン酸、テレフタル酸等の二塩基酸と、低分子量ポリオールとの重縮合により得られるポリエステルポリオール、ポリカプロラクトングリコール等が挙げられる。
 上記ポリカーボネート系ポリオールとしては、例えば、ジメチルカーボネートやジエチルカーボネート等のジアルキルカーボネート、ホスゲン、クロロギ酸エステル、ジアリルカーボネート、アルキレンカーボネート等と、低分子量ポリオールとを重縮合させて得られるポリカーボネートポリオール等が挙げられる。
Examples of the polyether-based polyol include polyoxyethylene glycol, polyoxypropylene glycol, polyoxytetramethylene glycol and the like. These polyether-based polyols include polycondensation of 1,2-ethanediol, 1,3-propanediol, 1,2-propanediol, 1,4-butanediol, etc., ethylene oxide, propylene oxide, tetrahydrofuran etc. These compounds can be obtained by ring-opening polymerization of cyclic ethers of
Examples of the above-mentioned polyester-based polyols include polyester polyols obtained by polycondensation of a dibasic acid such as adipic acid, sebacic acid and terephthalic acid with a low molecular weight polyol, and polycaprolactone glycol.
Examples of the polycarbonate-based polyol include polycarbonate polyols obtained by polycondensation of a low molecular weight polyol with dialkyl carbonates such as dimethyl carbonate and diethyl carbonate, phosgene, chloroformate, diallyl carbonate, alkylene carbonate and the like. .
 上記ジイソシアネートとしては、例えば、トルエンジイソシアネート、4,4’-ジフェニルメタンジイソシアネート(MDI)、ポリメリックMDI、トリレンジイソシアネート、p-フェニレンジイソシアネート、ナフタレンジイソシアネート、ヘキサメチレンジイソシアネート、イソホロンジイソシアネート、ノルボルネンジイソシアネート水素添加MDI等が挙げられる。 Examples of the diisocyanate include toluene diisocyanate, 4,4'-diphenylmethane diisocyanate (MDI), polymeric MDI, tolylene diisocyanate, p-phenylene diisocyanate, naphthalene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, norbornene diisocyanate hydrogenated MDI and the like. It can be mentioned.
 上記鎖伸長剤としては、例えば、ポリオキシエチレングリコール、ポリオキシプロピレングリコール、1,4-ブタンジオール、トリメチロールプロパン、ビスヒドロキシエトキシベンゼン等が挙げられる。 Examples of the chain extender include polyoxyethylene glycol, polyoxypropylene glycol, 1,4-butanediol, trimethylolpropane, bishydroxyethoxybenzene and the like.
 本実施形態に係る熱可塑性ポリウレタン樹脂層(A)には、本発明の目的を損なわない範囲内において、各種添加剤を含有させることができる。各種添加剤としては特に限定されないが、例えば、可塑剤、酸化防止剤、紫外線吸収剤、波長変換剤、帯電防止剤、界面活性剤、着色剤、光安定剤、発泡剤、潤滑剤、結晶核剤、結晶化促進剤、結晶化遅延剤、触媒失活剤、熱線吸収剤、熱線反射剤、放熱剤、アイオノマー樹脂以外の熱可塑性樹脂、熱硬化性樹脂、無機充填剤、有機充填剤、耐衝撃性改良剤、スリップ剤、架橋剤、架橋助剤、粘着付与剤、シランカップリング剤、加工助剤、離型剤、加水分解防止剤、耐熱安定剤、アンチブロッキング剤、防曇剤、難燃剤、難燃助剤、光拡散剤、抗菌剤、防黴剤、分散剤やその他の樹脂等を挙げることができる。各種添加剤は1種単独で用いてもよいし、2種以上を組み合わせて用いてもよい。 Various additives can be contained in the thermoplastic polyurethane resin layer (A) which concerns on this embodiment in the range which does not impair the objective of the present invention. Although various additives are not particularly limited, for example, plasticizers, antioxidants, ultraviolet absorbers, wavelength converting agents, antistatic agents, surfactants, coloring agents, light stabilizers, foaming agents, lubricants, crystal nuclei Agents, crystallization accelerators, crystallization retarders, catalyst deactivators, heat ray absorbents, heat ray reflectors, heat radiating agents, thermoplastic resins other than ionomer resins, thermosetting resins, inorganic fillers, organic fillers, resistance Impact modifiers, slip agents, crosslinkers, crosslinking aids, tackifiers, silane coupling agents, processing aids, mold release agents, hydrolysis inhibitors, heat resistant stabilizers, anti blocking agents, antifogging agents, hard A flame retardant, a flame retardant auxiliary agent, a light diffusing agent, an antibacterial agent, a mildew-proof agent, a dispersing agent, other resin etc. can be mentioned. The various additives may be used singly or in combination of two or more.
<アイオノマー樹脂層(B)>
 アイオノマー樹脂層(B)はアイオノマー樹脂を主成分として含有する。
 アイオノマー樹脂としては、エチレン・不飽和カルボン酸系共重合体のアイオノマーが好ましい。
 本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマーは、エチレンと、不飽和カルボン酸の少なくとも1種とを共重合した重合体のアイオノマーであり、エチレン・不飽和カルボン酸系共重合体に対し、カルボキシル基の少なくとも一部を金属イオンで中和した樹脂である。
 エチレン・不飽和カルボン酸系共重合体としては、エチレンと不飽和カルボン酸とを含む共重合体を例示することができる。
<Ionomer resin layer (B)>
The ionomer resin layer (B) contains an ionomer resin as a main component.
As the ionomer resin, an ionomer of an ethylene / unsaturated carboxylic acid copolymer is preferable.
The ionomer of the ethylene-unsaturated carboxylic acid copolymer according to the present embodiment is an ionomer of a polymer obtained by copolymerizing ethylene and at least one of unsaturated carboxylic acids, and an ethylene-unsaturated carboxylic acid-based co-polymer It is a resin in which at least a part of carboxyl groups of the polymer is neutralized with metal ions.
As the ethylene-unsaturated carboxylic acid copolymer, a copolymer containing ethylene and an unsaturated carboxylic acid can be exemplified.
 本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマーにおいて、エチレン・不飽和カルボン酸系共重合体を構成する構成単位の全体を100質量%としたとき、エチレンから導かれる構成単位は、好ましくは65質量%以上95質量%以下、より好ましくは75質量%以上92質量%以下であり、不飽和カルボン酸から導かれる構成単位は、好ましくは5質量%以上35質量%以下、より好ましくは8質量%以上25質量%以下である。
 エチレンから導かれる構成単位が上記下限値以上であると、積層体10の耐熱性や機械的強度、加工性等をより良好なものとすることができる。また、エチレンから導かれる構成単位が上記上限値以下であると、積層体10の透明性や柔軟性、層間接着性等をより良好なものとすることができる。
 不飽和カルボン酸から導かれる構成単位が上記下限値以上であると、積層体10の透明性や柔軟性、層間接着性等をより良好なものとすることができる。また、不飽和カルボン酸から導かれる構成単位が上記上限値以下であると、積層体10の耐熱性や機械的強度、加工性等をより良好なものとすることができる。
In the ionomer of the ethylene / unsaturated carboxylic acid copolymer according to the present embodiment, the constituent unit derived from ethylene when the total of the constituent units constituting the ethylene / unsaturated carboxylic acid copolymer is 100% by mass. Is preferably 65% by mass to 95% by mass, more preferably 75% by mass to 92% by mass, and the constituent unit derived from the unsaturated carboxylic acid is preferably 5% by mass to 35% by mass, more preferably Preferably they are 8 mass% or more and 25 mass% or less.
The heat resistance, mechanical strength, processability, etc. of the laminate 10 can be further improved when the structural unit derived from ethylene is at least the above lower limit value. Moreover, transparency, a softness | flexibility, interlayer adhesiveness, etc. of the laminated body 10 can be made more favorable for the structural unit derived | led-out from ethylene being below the said upper limit.
When the structural unit derived from the unsaturated carboxylic acid is at least the above lower limit, the transparency, the flexibility, the interlayer adhesion and the like of the laminate 10 can be further improved. Moreover, the heat resistance, mechanical strength, processability, etc. of the laminated body 10 can be made more favorable as the structural unit derived | led-out from unsaturated carboxylic acid is below the said upper limit.
 本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマーを構成する不飽和カルボン酸としては、例えば、アクリル酸、メタクリル酸、2-エチルアクリル酸、クロトン酸、マレイン酸、フマル酸、イタコン酸、無水マレイン酸、無水フマル酸、無水イタコン酸、マレイン酸モノメチル、マレイン酸モノエチル等が挙げられる。
 これらの中でも、上記不飽和カルボン酸は、エチレン・不飽和カルボン酸系共重合体のアイオノマーの生産性や衛生性等の観点から、アクリル酸およびメタクリル酸から選ばれる少なくとも一種を含むことが好ましい。これらの不飽和カルボン酸は1種単独で用いてもよいし、2種以上を組み合わせて用いてもよい。また、1種単独または2種以上のエチレン・不飽和カルボン酸系共重合体のアイオノマーに、さらにアクリル酸やメタクリル酸等の上記不飽和カルボン酸を構成単位として含有するエチレン・不飽和カルボン酸系共重合体を加えてエチレン・不飽和カルボン酸系共重合体のアイオノマーとすることもできる。
 本実施形態において、特に好ましいエチレン・不飽和カルボン酸系共重合体は、エチレン・(メタ)アクリル酸共重合体である。
Examples of the unsaturated carboxylic acid constituting the ionomer of the ethylene-unsaturated carboxylic acid copolymer according to the present embodiment include acrylic acid, methacrylic acid, 2-ethyl acrylic acid, crotonic acid, maleic acid, fumaric acid, Itaconic acid, maleic anhydride, fumaric anhydride, itaconic anhydride, monomethyl maleate, monoethyl maleate and the like can be mentioned.
Among these, it is preferable that the above-mentioned unsaturated carboxylic acid contains at least one selected from acrylic acid and methacrylic acid from the viewpoint of productivity and hygienicity of an ionomer of ethylene / unsaturated carboxylic acid copolymer. These unsaturated carboxylic acids may be used alone or in combination of two or more. In addition, an ethylene-unsaturated carboxylic acid-based one containing one or more of the above-mentioned unsaturated carboxylic acids such as acrylic acid and methacrylic acid as constituent units in an ionomer of one or more ethylene-unsaturated carboxylic acid-based copolymers. A copolymer can be added to make an ionomer of an ethylene / unsaturated carboxylic acid copolymer.
In the present embodiment, a particularly preferred ethylene / unsaturated carboxylic acid copolymer is an ethylene / (meth) acrylic acid copolymer.
 上記エチレン・不飽和カルボン酸系共重合体のアイオノマーには、エチレン・不飽和カルボン酸系共重合体のアイオノマーを構成する構成単位の全体を100質量%としたとき、好ましくは0質量%以上30質量%以下、より好ましくは0質量%以上25質量%以下のその他の共重合性モノマーから導かれる構成単位が含まれていてもよい。その他の共重合性モノマーとしては不飽和エステル、例えば、酢酸ビニル、プロピオン酸ビニル等のビニルエステル;(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸イソブチル、(メタ)アクリル酸n-ブチル、(メタ)アクリル酸2-エチルヘキシル等の(メタ)アクリル酸エステル等が挙げられる。その他の共重合体モノマーから導かれる構成単位が上記範囲で含まれていると、積層体10の柔軟性が向上する点で好ましい。 The ionomer of the ethylene / unsaturated carboxylic acid copolymer preferably contains 0% by mass or more and 30% or less, based on 100% by mass of all the constituent units constituting the ionomer of the ethylene / unsaturated carboxylic acid copolymer. A constituent unit derived from other copolymerizable monomers of mass% or less, more preferably 0% by mass or more and 25% by mass or less may be included. Other copolymerizable monomers include unsaturated esters, for example, vinyl esters such as vinyl acetate and vinyl propionate; methyl (meth) acrylate, ethyl (meth) acrylate, isobutyl (meth) acrylate, (meth) acrylic And (meth) acrylic acid esters such as n-butyl acid and 2-ethylhexyl (meth) acrylate. It is preferable in the point which the softness | flexibility of the laminated body 10 improves that the structural | constituent unit derived | led-out from another copolymer monomer is contained in the said range.
 本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマーを構成する金属イオンとしては、リチウムイオン、カリウムイオン、ナトリウムイオン、銀イオン、水銀イオンおよび銅イオン等の一価金属イオン;カルシウムイオン、マグネシウムイオン、亜鉛イオン、アルミニウムイオン、バリウムイオン、ベリリウムイオン、ストロンチウムイオン、銅イオン、カドミウムイオン、水銀イオン、錫イオン、鉛イオン、鉄イオン、コバルトイオンおよびニッケルイオン等の多価金属イオン等が挙げられる。
 これらの中でもリチウムイオン、カリウムイオン、ナトリウムイオン、カルシウムイオン、マグネシウムイオン、亜鉛イオン、アルミニウムイオン、およびバリウムイオンから選択される一種または二種以上を含むことが好ましく、カリウムイオン、ナトリウムイオン、亜鉛イオンおよびマグネシウムイオンから選択される少なくとも一種を含むことがより好ましく、ナトリウムイオンおよび亜鉛イオンから選択される少なくとも一種を含むことが特に好ましい。
Examples of metal ions constituting the ionomer of the ethylene / unsaturated carboxylic acid type copolymer according to the present embodiment include lithium ions, potassium ions, sodium ions, silver ions, mercury ions, copper ions, and other monovalent metal ions; calcium Ions, magnesium ions, zinc ions, aluminum ions, barium ions, beryllium ions, strontium ions, copper ions, cadmium ions, mercury ions, tin ions, lead ions, iron ions, iron ions, cobalt ions, nickel ions, etc. Can be mentioned.
Among these, lithium ion, potassium ion, sodium ion, calcium ion, magnesium ion, zinc ion, aluminum ion, and barium ion are preferably selected from one or more selected from potassium ion, sodium ion, zinc ion And at least one selected from magnesium ions is more preferable, and it is particularly preferable to include at least one selected from sodium ions and zinc ions.
 本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマーの中和度は特に限定されないが、積層体10の柔軟性や接着性、機械的強度、加工性等をより良好にする観点から、95%以下が好ましく、90%以下がより好ましく、80%以下がさらに好ましく、70%以下がさらにより好ましく、60%以下が特に好ましい。
 また、本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマーの中和度は特に限定されないが、積層体10の透明性や耐熱性、耐水性等をより良好にする観点から、5%以上が好ましく、10%以上がより好ましく、15%以上がさらに好ましく、20%以上が特に好ましい。
 ここで、エチレン・不飽和カルボン酸系共重合体のアイオノマーの中和度は、エチレン・不飽和カルボン酸系共重合体中に含まれる全カルボキシル基のうち、金属イオンによって中和されているカルボキシル基の割合(%)を指す。
The degree of neutralization of the ionomer of the ethylene / unsaturated carboxylic acid copolymer according to the present embodiment is not particularly limited, but from the viewpoint of making the flexibility, adhesiveness, mechanical strength, processability, etc. of the laminate 10 better. Therefore, 95% or less is preferable, 90% or less is more preferable, 80% or less is more preferable, 70% or less is still more preferable, and 60% or less is particularly preferable.
The degree of neutralization of the ionomer of the ethylene / unsaturated carboxylic acid copolymer according to this embodiment is not particularly limited, but from the viewpoint of making the transparency, heat resistance, water resistance, etc. of the laminate 10 better, 5% or more is preferable, 10% or more is more preferable, 15% or more is more preferable, and 20% or more is particularly preferable.
Here, the degree of neutralization of the ionomer of the ethylene / unsaturated carboxylic acid copolymer is determined by the carboxyl being neutralized by the metal ion among all the carboxyl groups contained in the ethylene / unsaturated carboxylic acid copolymer. Refers to the percentage of groups.
 本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマーを構成するエチレン・不飽和カルボン酸系共重合体の製造方法は特に限定されず、公知の方法により製造することができる。例えば、各重合成分を高温、高圧下でラジカル共重合することによって得ることができる。また、本実施形態に係るエチレン・不飽和カルボン酸系共重合体のアイオノマーは、エチレン・不飽和カルボン酸系共重合体と金属化合物を反応させることによって得ることができる。また、エチレン・不飽和カルボン酸系共重合体のアイオノマーは市販されているものを用いてもよい。 The method for producing the ethylene-unsaturated carboxylic acid copolymer that constitutes the ionomer of the ethylene-unsaturated carboxylic acid copolymer according to the present embodiment is not particularly limited, and can be produced by a known method. For example, it can be obtained by radical copolymerization of each polymerization component under high temperature and high pressure. Further, the ionomer of the ethylene-unsaturated carboxylic acid copolymer according to the present embodiment can be obtained by reacting an ethylene-unsaturated carboxylic acid copolymer with a metal compound. In addition, as the ionomer of the ethylene / unsaturated carboxylic acid copolymer, those commercially available may be used.
 本実施形態において、JIS K7210:1999に準拠し、190℃、2160g荷重の条件で測定される、エチレン・不飽和カルボン酸系共重合体のアイオノマーのメルトマスフローレート(MFR)は、0.01g/10分以上50g/10分以下であることが好ましく、0.1g/10分以上30g/10分以下であることがより好ましく、0.1g/10分以上10g/10分以下であることが特に好ましい。MFRが上記下限値以上であると、エチレン・不飽和カルボン酸系共重合体のアイオノマーの加工性をより一層良好にすることができる。MFRが上記上限値以下であると、得られる積層体10の耐熱性や機械的強度等をより一層良好にすることができる。 In this embodiment, the melt mass flow rate (MFR) of the ionomer of the ethylene / unsaturated carboxylic acid copolymer, which is measured under the conditions of 190 ° C. and 2160 g load according to JIS K 7210: 1999, is 0.01 g / m. It is preferably 10 minutes to 50 g / 10 minutes, more preferably 0.1 g / 10 minutes to 30 g / 10 minutes, and particularly preferably 0.1 g / 10 minutes to 10 g / 10 minutes. preferable. When the MFR is at least the above lower limit, the processability of the ionomer of the ethylene / unsaturated carboxylic acid copolymer can be further improved. The heat resistance of the laminated body 10 obtained as MFR is below the said upper limit, mechanical strength, etc. can be made still more favorable.
 本実施形態に係るアイオノマー樹脂層(B)中のアイオノマー樹脂の含有量は、アイオノマー樹脂層(B)の全体を100質量%としたとき、好ましくは50質量%以上、より好ましくは60質量%以上、さらに好ましくは70質量%以上、さらにより好ましくは80質量%以上、特に好ましくは90質量%以上である。本実施形態に係るアイオノマー樹脂層(B)中のアイオノマー樹脂の含有量が上記下限値以上であることにより、積層体10の加工性や層間接着性、透明性、機械的強度等の性能バランスをより一層良好にすることができる。
 本実施形態に係るアイオノマー樹脂層(B)中のアイオノマー樹脂の含有量の上限は特に限定されないが、例えば、100質量%以下である。
The content of the ionomer resin in the ionomer resin layer (B) according to the present embodiment is preferably 50% by mass or more, more preferably 60% by mass or more, based on 100% by mass of the entire ionomer resin layer (B). It is more preferably 70% by mass or more, still more preferably 80% by mass or more, and particularly preferably 90% by mass or more. When the content of the ionomer resin in the ionomer resin layer (B) according to the present embodiment is not less than the above lower limit value, the balance of the processability such as processability, interlayer adhesion, transparency, and mechanical strength of the laminate 10 can be obtained. It can be made even better.
The upper limit of the content of the ionomer resin in the ionomer resin layer (B) according to the present embodiment is not particularly limited, and is, for example, 100% by mass or less.
 本実施形態に係るアイオノマー樹脂層(B)には、本発明の目的を損なわない範囲内において、各種添加剤を含有させることができる。各種添加剤としては特に限定されないが、例えば、可塑剤、酸化防止剤、紫外線吸収剤、波長変換剤、帯電防止剤、界面活性剤、着色剤、光安定剤、発泡剤、潤滑剤、結晶核剤、結晶化促進剤、結晶化遅延剤、触媒失活剤、熱線吸収剤、熱線反射剤、放熱剤、アイオノマー樹脂以外の熱可塑性樹脂、熱硬化性樹脂、無機充填剤、有機充填剤、耐衝撃性改良剤、スリップ剤、架橋剤、架橋助剤、粘着付与剤、シランカップリング剤、加工助剤、離型剤、加水分解防止剤、耐熱安定剤、アンチブロッキング剤、防曇剤、難燃剤、難燃助剤、光拡散剤、抗菌剤、防黴剤、分散剤やその他の樹脂等を挙げることができる。各種添加剤は1種単独で用いてもよいし、2種以上を組み合わせて用いてもよい。 Various additives can be contained in the ionomer resin layer (B) according to the present embodiment as long as the object of the present invention is not impaired. Although various additives are not particularly limited, for example, plasticizers, antioxidants, ultraviolet absorbers, wavelength converting agents, antistatic agents, surfactants, coloring agents, light stabilizers, foaming agents, lubricants, crystal nuclei Agents, crystallization accelerators, crystallization retarders, catalyst deactivators, heat ray absorbents, heat ray reflectors, heat radiating agents, thermoplastic resins other than ionomer resins, thermosetting resins, inorganic fillers, organic fillers, resistance Impact modifiers, slip agents, crosslinkers, crosslinking aids, tackifiers, silane coupling agents, processing aids, mold release agents, hydrolysis inhibitors, heat resistant stabilizers, anti blocking agents, antifogging agents, hard A flame retardant, a flame retardant auxiliary agent, a light diffusing agent, an antibacterial agent, a mildew-proof agent, a dispersing agent, other resin etc. can be mentioned. The various additives may be used singly or in combination of two or more.
<接着性樹脂層(C)>
 本実施形態に係る接着性樹脂層(C)は、エチレン・ビニルエステル共重合体およびエチレン・不飽和カルボン酸エステル共重合体から選択される少なくとも一種のエチレン・極性モノマー共重合体(C1)と、グリシジル基含有エチレン系共重合体(C2)(ただし、エチレン・極性モノマー共重合体(C1)を除く)と、を含む接着性樹脂組成物(P)により構成される。
<Adhesive resin layer (C)>
The adhesive resin layer (C) according to the present embodiment comprises at least one ethylene / polar monomer copolymer (C1) selected from ethylene / vinyl ester copolymer and ethylene / unsaturated carboxylic acid ester copolymer And an adhesive resin composition (P) containing a glycidyl group-containing ethylene copolymer (C2) (but excluding ethylene / polar monomer copolymer (C1)).
 本実施形態に係る接着性樹脂組成物(P)において、エチレン・極性モノマー共重合体(C1)中の極性モノマーの含有量は、熱可塑性ポリウレタン樹脂層(A)とアイオノマー樹脂層(B)との層間接着性や、得られる積層体10の柔軟性を向上させる観点から、接着性樹脂組成物(P)中の樹脂成分全体に対して好ましくは21質量%以上、より好ましくは23質量%以上、さらに好ましくは25質量%以上、さらにより好ましくは28質量%以上、特に好ましくは30質量%以上である。
 また、エチレン・極性モノマー共重合体(C1)中の極性モノマーの含有量の上限は特に限定されないが、積層体10の機械的特性や耐熱性、取扱い性、加工性をより良好にする観点から、接着性樹脂組成物(P)中の樹脂成分全体に対して好ましくは55質量%以下、より好ましくは50質量%以下、さらに好ましくは45質量%以下、さらに好ましくは40質量%以下、特に好ましくは38質量%以下である。
 極性モノマーが酢酸ビニルの場合、極性モノマーの含有量は、例えば、JIS K7192:1999に準拠して測定することができる。
 また、極性モノマーが不飽和カルボン酸エステルの場合は、極性モノマーの含有量は、例えば、不飽和カルボン酸エステルに帰属する赤外吸収スペクトル(IR)により測定される。例えば、不飽和カルボン酸エステルがアクリル酸エチル(EA)の場合、EAに帰属する860cm-1の吸光度から求める。ただし、検量線は、核磁気共鳴スペクトル(NMR)によりEA濃度を求め、IRの860cm-1の吸光度との相関によって求める。
 また、本実施形態において、接着性樹脂組成物(P)中の樹脂成分全体とは、エチレン・極性モノマー共重合体(C1)やグリシジル基含有エチレン系共重合体(C2)、後述のエチレン・極性モノマー共重合体(C3)、その他の成分に含まれる樹脂等の樹脂成分の合計量を意味する。
 極性モノマーの含有量が上記下限値以上であるエチレン・極性モノマー共重合体(C1)と、グリシジル基含有エチレン系共重合体(C2)とを組みわせて用いることにより、熱可塑性ポリウレタン樹脂層(A)へのより高い接着性を実現できる。
In the adhesive resin composition (P) according to the present embodiment, the content of the polar monomer in the ethylene / polar monomer copolymer (C1) is the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) From the viewpoint of improving the interlayer adhesiveness of the laminate and the flexibility of the resulting laminate 10, the content is preferably 21% by mass or more, more preferably 23% by mass or more, based on the entire resin component in the adhesive resin composition (P). It is more preferably 25% by mass or more, still more preferably 28% by mass or more, and particularly preferably 30% by mass or more.
Further, the upper limit of the content of the polar monomer in the ethylene / polar monomer copolymer (C1) is not particularly limited, but from the viewpoint of making the mechanical properties, heat resistance, handleability and processability of the laminate 10 better. The amount is preferably 55% by mass or less, more preferably 50% by mass or less, still more preferably 45% by mass or less, still more preferably 40% by mass or less, based on the entire resin component in the adhesive resin composition (P). Is 38 mass% or less.
When the polar monomer is vinyl acetate, the content of the polar monomer can be measured, for example, in accordance with JIS K7192: 1999.
When the polar monomer is an unsaturated carboxylic acid ester, the content of the polar monomer is measured, for example, by an infrared absorption spectrum (IR) attributable to the unsaturated carboxylic acid ester. For example, when the unsaturated carboxylic acid ester is ethyl acrylate (EA), it is determined from the absorbance at 860 cm -1 attributable to EA. However, the calibration curve is obtained by determining the EA concentration by nuclear magnetic resonance spectrum (NMR) and correlating it with the absorbance at 860 cm -1 of IR.
Further, in the present embodiment, the entire resin component in the adhesive resin composition (P) refers to the ethylene / polar monomer copolymer (C1), the glycidyl group-containing ethylene copolymer (C2), ethylene / polyamide described later, and the like. It means the total amount of resin components such as resins contained in the polar monomer copolymer (C3) and other components.
The thermoplastic polyurethane resin layer (the ethylene-polar monomer copolymer (C1) having a polar monomer content equal to or more than the above lower limit value and the glycidyl group-containing ethylene copolymer (C2) in combination Higher adhesion to A) can be achieved.
 本実施形態に係る接着性樹脂組成物(P)において、エチレン・極性モノマー共重合体(C1)の含有量とグリシジル基含有エチレン系共重合体(C2)の含有量との合計含有量は、接着性樹脂組成物(P)の全体を100質量%としたとき、好ましくは60質量%以上、より好ましくは70質量%以上、さらに好ましくは80質量%以上、特に好ましくは90質量%以上である。エチレン・極性モノマー共重合体(C1)の含有量とグリシジル基含有エチレン系共重合体(C2)の含有量との合計含有量が上記範囲内であると、得られる接着性樹脂層(C)の接着性や柔軟性、機械的特性、耐熱性、取扱い性、加工性等のバランスをより一層良好なものとすることができる。
 エチレン・極性モノマー共重合体(C1)の含有量とグリシジル基含有エチレン系共重合体(C2)の含有量との合計含有量の上限値は特に限定されないが、接着性の観点から、接着性樹脂組成物(P)の全体を100質量%としたとき、好ましくは100質量%以下、より好ましくは98質量%以下である。
In the adhesive resin composition (P) according to the present embodiment, the total content of the content of the ethylene / polar monomer copolymer (C1) and the content of the glycidyl group-containing ethylene copolymer (C2) is The total content of the adhesive resin composition (P) is 100% by mass, preferably 60% by mass or more, more preferably 70% by mass or more, still more preferably 80% by mass or more, particularly preferably 90% by mass or more . Adhesive resin layer (C) obtained when the total content of the content of the ethylene / polar monomer copolymer (C1) and the content of the glycidyl group-containing ethylene copolymer (C2) is within the above range It is possible to further improve the balance of adhesion, flexibility, mechanical properties, heat resistance, handleability, processability and the like.
The upper limit of the total content of the content of the ethylene / polar monomer copolymer (C1) and the content of the glycidyl group-containing ethylene copolymer (C2) is not particularly limited, but from the viewpoint of adhesiveness, the adhesiveness When the whole of a resin composition (P) is 100 mass%, it is preferably 100 mass% or less, more preferably 98 mass% or less.
 本実施形態に係る接着性樹脂組成物(P)において、エチレン・極性モノマー共重合体(C1)の含有量は、接着性樹脂組成物(P)の全体を100質量%としたとき、50質量%以上99質量%以下が好ましく、60質量%以上98質量%以下がより好ましく、70質量%以上97質量%以下が特に好ましい。エチレン・極性モノマー共重合体(C1)の含有量が上記範囲内であると、得られる接着性樹脂層(C)の接着性や柔軟性、機械的特性、耐熱性、取扱い性、加工性等のバランスをより一層良好なものとすることができる。 In the adhesive resin composition (P) according to the present embodiment, the content of the ethylene / polar monomer copolymer (C1) is 50%, based on 100% by mass of the entire adhesive resin composition (P). % Or more and 99% by mass or less is preferable, 60% by mass or more and 98% by mass or less is more preferable, and 70% by mass or more and 97% by mass or less is particularly preferable. Adhesiveness, flexibility, mechanical properties, heat resistance, handleability, processability, etc. of the adhesive resin layer (C) obtained when the content of the ethylene / polar monomer copolymer (C1) is within the above range Can be made even better.
 本実施形態に係る接着性樹脂組成物(P)において、グリシジル基含有エチレン系共重合体(C2)は、接着性樹脂組成物(P)の全体を100質量%としたとき、1質量%以上50質量%以下が好ましく、2質量%以上40質量%以下がより好ましく、3質量%以上30質量%以下が特に好ましい。グリシジル基含有エチレン系共重合体(C2)の含有量が上記範囲内であると、得られる接着性樹脂層(C)の接着性や柔軟性、機械的特性、耐熱性、取扱い性、加工性等のバランスをより一層良好なものとすることができる。
 接着性樹脂組成物(P)中の樹脂成分全体を100質量%としたとき、グリシジル基の含有量は0.05質量%以上10質量%以下が好ましく、0.08質量%以上8質量%以下がより好ましく、0.1質量%以上5質量%以下がさらに好ましく、0.1質量%以上1質量%以下が特に好ましい。
In the adhesive resin composition (P) according to the present embodiment, the glycidyl group-containing ethylene copolymer (C2) is 1% by mass or more, based on 100% by mass of the entire adhesive resin composition (P). 50 mass% or less is preferable, 2 mass% or more and 40 mass% or less are more preferable, and 3 mass% or more and 30 mass% or less are especially preferable. Adhesiveness, flexibility, mechanical characteristics, heat resistance, handleability, processability of the adhesive resin layer (C) obtained as the content of the glycidyl group-containing ethylene copolymer (C2) is within the above range Etc. can be further improved.
When content of the whole resin component in adhesive resin composition (P) is 100 mass%, 0.05 mass% or more and 10 mass% or less are preferable, and content of glycidyl group is 0.08 mass% or more and 8 mass% or less Is more preferably 0.1% by mass to 5% by mass, and still more preferably 0.1% by mass to 1% by mass.
 本実施形態に係る積層体10において、接着性樹脂組成物(P)中のグリシジル基含有エチレン系共重合体(C2)の含有量に対するエチレン・極性モノマー共重合体(C1)の含有量の質量比が1以上50以下であることが好ましく、1以上30以下であることがより好ましく、5以上25以下であることが更に好ましい。これにより、積層体10の層間接着性や柔軟性、機械的特性、耐熱性、取扱い性、加工性等のバランスをより一層良好なものとすることができる。 In the laminate 10 according to the present embodiment, the mass of the content of the ethylene / polar monomer copolymer (C1) relative to the content of the glycidyl group-containing ethylene copolymer (C2) in the adhesive resin composition (P) The ratio is preferably 1 or more and 50 or less, more preferably 1 or more and 30 or less, and still more preferably 5 or more and 25 or less. As a result, the balance between the interlayer adhesion and the flexibility, the mechanical properties, the heat resistance, the handleability, the processability and the like of the laminate 10 can be further improved.
 本実施形態に係る接着性樹脂組成物(P)において、JIS K7106:1995に準じて、温度23℃の条件下で測定される曲げ剛性率が40MPa以下であることが好ましく、30MPa以下であることがより好ましく、20MPa以下であることが特に好ましい。曲げ剛性率が上記範囲を満たすと、積層体10の接着性や柔軟性、取扱い性、加工性等のバランスをより一層良好なものとすることができる。このような曲げ剛性率を達成するためには、接着性樹脂組成物(P)の組成を適宜調整すればよい。
 曲げ剛性率の下限値は特に限定されないが、耐熱性や機械的特性を向上させる観点から、好ましくは1MPa以上であり、より好ましくは2MPa以上である。
In the adhesive resin composition (P) according to the present embodiment, the flexural rigidity measured under conditions of a temperature of 23 ° C. according to JIS K 7106: 1995 is preferably 40 MPa or less, and 30 MPa or less Is more preferable, and 20 MPa or less is particularly preferable. When the flexural rigidity satisfies the above range, the balance of the adhesiveness, the flexibility, the handleability, the processability and the like of the laminate 10 can be further improved. In order to achieve such a flexural rigidity, the composition of the adhesive resin composition (P) may be appropriately adjusted.
The lower limit value of the flexural rigidity is not particularly limited, but is preferably 1 MPa or more, more preferably 2 MPa or more from the viewpoint of improving heat resistance and mechanical properties.
 本実施形態に係る接着性樹脂組成物(P)において、接着性樹脂組成物(P)中のカルボン酸変性樹脂の含有量は、接着性樹脂組成物(P)の全体を100質量%としたとき、好ましくは4質量%以下、より好ましくは1質量%以下、さらに好ましくは0.5質量%以下、さらにより好ましくは0.1質量%以下、特に好ましくは0.05質量%以下である。カルボン酸変性樹脂中のカルボキシル基はグリシジル基含有エチレン系共重合体(C2)中のグリシジル基と反応してゲルを生じる場合がある。そのため、接着性樹脂組成物(P)中のカルボン酸変性樹脂の含有量が上記上限値以下であると、加工時や調製時に接着性樹脂組成物(P)がゲル化したり、得られる樹脂層に凝集物が発生したりすることを抑制することができる。
 ここで、カルボン酸変性樹脂としては、例えば、ポリエチレン系樹脂やポリプロピレン系樹脂等のポリオレフィン系樹脂に、不飽和カルボン酸またはその誘導体をグラフトまたは共重合させた変性ポリオレフィン系樹脂等が挙げられる。
In adhesive resin composition (P) which concerns on this embodiment, content of the carboxylic acid modified resin in adhesive resin composition (P) made the whole of adhesive resin composition (P) 100 mass%. The amount is preferably 4% by mass or less, more preferably 1% by mass or less, still more preferably 0.5% by mass or less, still more preferably 0.1% by mass or less, and particularly preferably 0.05% by mass or less. The carboxyl group in the carboxylic acid modified resin may react with the glycidyl group in the glycidyl group-containing ethylene copolymer (C2) to form a gel. Therefore, when the content of the carboxylic acid-modified resin in the adhesive resin composition (P) is less than or equal to the above upper limit, the adhesive resin composition (P) may gelate during processing or preparation, or a resin layer obtained Generation of aggregates can be suppressed.
Here, as carboxylic acid modified resin, modified polyolefin resin etc. which grafted or copolymerized unsaturated carboxylic acid or its derivative are mentioned to polyolefin resin, such as polyethylene resin and polypropylene resin, for example are mentioned.
 以下、接着性樹脂組成物(P)を構成する各成分について説明する。 Hereinafter, each component which comprises adhesive resin composition (P) is demonstrated.
(エチレン・極性モノマー共重合体(C1))
 本実施形態に係るエチレン・極性モノマー共重合体(C1)は、エチレン・ビニルエステル共重合体およびエチレン・不飽和カルボン酸エステル共重合体から選択される少なくとも一種を含む。本実施形態において極性モノマーとは官能基を有するモノマーを意味する。ここで、本実施形態に係るエチレン・極性モノマー共重合体(C1)にはグリシジル基含有エチレン系共重合体(C2)は含まれない。
(Ethylene / polar monomer copolymer (C1))
The ethylene-polar monomer copolymer (C1) according to the present embodiment contains at least one selected from an ethylene-vinyl ester copolymer and an ethylene-unsaturated carboxylic acid ester copolymer. In the present embodiment, the polar monomer means a monomer having a functional group. Here, the glycidyl group-containing ethylene copolymer (C2) is not included in the ethylene / polar monomer copolymer (C1) according to the present embodiment.
 本実施形態に係るエチレン・ビニルエステル共重合体としては、例えば、エチレン・酢酸ビニル共重合体、エチレン・プロピオン酸ビニル共重合体、エチレン・酪酸ビニル共重合体、エチレン・ステアリン酸ビニル共重合体等から選択される一種または二種以上を用いることができる。 Examples of the ethylene / vinyl ester copolymer according to the present embodiment include ethylene / vinyl acetate copolymer, ethylene / vinyl propionate copolymer, ethylene / vinyl butyrate copolymer, ethylene / vinyl stearate copolymer One or two or more selected from etc. can be used.
 本実施形態に係るエチレン・不飽和カルボン酸エステル共重合体は、エチレンと、不飽和カルボン酸エステルの少なくとも1種とを共重合した重合体である。
 具体的には、エチレンと、不飽和カルボン酸のアルキルエステルと、からなる共重合体を例示することができる。
The ethylene / unsaturated carboxylic acid ester copolymer according to the present embodiment is a polymer obtained by copolymerizing ethylene and at least one unsaturated carboxylic acid ester.
Specifically, a copolymer comprising ethylene and an alkyl ester of unsaturated carboxylic acid can be exemplified.
 不飽和カルボン酸エステルにおける不飽和カルボン酸としては、例えば、アクリル酸、メタクリル酸、エタクリル酸、クロトン酸、フマル酸、マレイン酸、無水マレイン酸、イタコン酸、無水イタコン酸等が挙げられる。
 不飽和カルボン酸のアルキルエステルにおけるアルキル部位としては、炭素数1~12のものを挙げることができ、より具体的には、メチル、エチル、n-プロピル、イソプロピル、n-ブチル、イソブチル、セカンダリーブチル、2-エチルヘキシル、イソオクチル等のアルキル基を例示することができる。本実施形態では、アルキルエステルのアルキル部位の炭素数は、1~8が好ましい。
Examples of the unsaturated carboxylic acid in the unsaturated carboxylic acid ester include acrylic acid, methacrylic acid, ethacrylic acid, crotonic acid, fumaric acid, maleic acid, maleic anhydride, itaconic acid, itaconic anhydride and the like.
Examples of the alkyl moiety in the alkyl ester of unsaturated carboxylic acid include those having 1 to 12 carbon atoms, and more specifically, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, secondary butyl And alkyl groups such as 2-ethylhexyl and isooctyl. In the present embodiment, the carbon number of the alkyl moiety of the alkyl ester is preferably 1 to 8.
 不飽和カルボン酸エステルとしては、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸イソプロピル、(メタ)アクリル酸n-プロピル、(メタ)アクリル酸イソブチル、(メタ)アクリル酸n-ブチル、(メタ)アクリル酸イソオクチル、(メタ)アクリル酸2-エチルヘキシル等の(メタ)アクリル酸エステル等から選択される一種または二種以上を含むことが好ましい。これらの不飽和カルボン酸エステルは1種単独で用いてもよいし、2種以上を組み合わせて用いてもよい。これら中でも、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸イソプロピル、(メタ)アクリル酸n-プロピル、(メタ)アクリル酸イソブチル、および(メタ)アクリル酸n-ブチル等から選択される一種または二種以上を含むことがより好ましい。 As unsaturated carboxylic acid esters, methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, n-propyl (meth) acrylate, isobutyl (meth) acrylate, (meth) acrylate It is preferable to include one or more selected from (meth) acrylic acid esters such as n-butyl, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate and the like. These unsaturated carboxylic acid esters may be used alone or in combination of two or more. Among these, methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, n-propyl (meth) acrylate, isobutyl (meth) acrylate, n-butyl (meth) acrylate and the like It is more preferable to include one or two or more selected from
 本実施形態において、好ましいエチレン・不飽和カルボン酸エステル共重合体は、エチレン・(メタ)アクリル酸エステル共重合体である。その中でも(メタ)アクリル酸エステルとして1種類の化合物からなる共重合体が好ましい。このような共重合体としては、エチレン・(メタ)アクリル酸メチル共重合体、エチレン・(メタ)アクリル酸エチル共重合体、エチレン・(メタ)アクリル酸イソプロピル共重合体、エチレン・(メタ)アクリル酸n-プロピル共重合体、エチレン・(メタ)アクリル酸イソブチル共重合体、エチレン・(メタ)アクリル酸n-ブチル共重合体、エチレン・(メタ)アクリル酸イソオクチル共重合体、エチレン・(メタ)アクリル酸2-エチルヘキシル共重合体等が挙げられる。 In the present embodiment, a preferred ethylene / unsaturated carboxylic acid ester copolymer is an ethylene / (meth) acrylic acid ester copolymer. Among them, copolymers composed of one kind of compound as (meth) acrylic acid ester are preferable. As such a copolymer, ethylene (meth) acrylate methyl copolymer, ethylene (ethyl) (meth) acrylate copolymer, ethylene (meth) acrylate copolymer, ethylene (meth) N-propyl acrylate copolymer, isobutyl copolymer of ethylene (meth) acrylate, n-butyl copolymer of ethylene (meth) acrylate, isooctyl copolymer of ethylene (meth) acrylate, ethylene ( And (meth) acrylic acid 2-ethylhexyl copolymer and the like.
 エチレン・極性モノマー共重合体(C1)は、エチレン・酢酸ビニル共重合体、エチレン・(メタ)アクリル酸メチル共重合体、エチレン・(メタ)アクリル酸エチル共重合体、エチレン・(メタ)アクリル酸イソプロピル共重合体、エチレン・(メタ)アクリル酸n-プロピル共重合体、エチレン・(メタ)アクリル酸イソブチル共重合体、エチレン・(メタ)アクリル酸n-ブチル共重合体から選択される一種または二種以上を含むことが好ましく、エチレン・酢酸ビニル共重合体を含むことがより好ましい。
 なお、本実施形態においてはエチレン・極性モノマー共重合体(C1)は、単独で用いてもよいし、二種以上を組み合わせて用いてもよい。
Ethylene / polar monomer copolymer (C1) is ethylene / vinyl acetate copolymer, ethylene / methyl (meth) acrylate copolymer, ethylene / ethyl (meth) acrylate copolymer, ethylene / (meth) acrylic 1 type selected from isopropyl acid isopropyl copolymer, ethylene / (meth) acrylic acid n-propyl copolymer, ethylene / (meth) acrylic acid isobutyl copolymer, ethylene / (meth) acrylic acid n-butyl copolymer It is preferable to contain 2 or more types, and it is more preferable to contain an ethylene-vinyl acetate copolymer.
In the present embodiment, the ethylene / polar monomer copolymer (C1) may be used alone or in combination of two or more.
 本実施形態において、加工安定性をより向上させる観点から、JIS K7210:1999に準拠し、190℃、2160g荷重の条件で測定される、エチレン・極性モノマー共重合体(C1)のメルトフローレート(MFR)は、0.1g/10分以上150g/10分以下であることが好ましく、0.2g/10分以上100g/10分以下であることがより好ましく、0.5g/10分以上50g/10分以下であることがさらに好ましい。
 エチレン・極性モノマー共重合体(C1)のMFRは、異なるMFRを有するエチレン・極性モノマー共重合体(C1)を複数ブレンドして調整してもよい。
In the embodiment, from the viewpoint of further improving the processing stability, the melt flow rate of the ethylene / polar monomer copolymer (C1) measured under the conditions of 190 ° C. and 2160 g load in accordance with JIS K 7210: 1999 The MFR) is preferably 0.1 g / 10 minutes or more and 150 g / 10 minutes or less, more preferably 0.2 g / 10 minutes or more and 100 g / 10 minutes or less, and more preferably 0.5 g / 10 minutes or more and 50 g / minute. More preferably, it is 10 minutes or less.
The MFR of the ethylene-polar monomer copolymer (C1) may be adjusted by blending a plurality of ethylene-polar monomer copolymers (C1) having different MFRs.
 本実施形態に係るエチレン・極性モノマー共重合体(C1)の製造方法は特に限定されず、公知の方法により製造することができる。例えば、各重合成分を高温、高圧下でラジカル共重合することによって得ることができる。また、エチレン・極性モノマー共重合体(C1)は市販されているものを用いてもよい。 The method for producing the ethylene / polar monomer copolymer (C1) according to the present embodiment is not particularly limited, and can be produced by a known method. For example, it can be obtained by radical copolymerization of each polymerization component under high temperature and high pressure. Moreover, you may use what is marketed for ethylene and a polar monomer copolymer (C1).
(グリシジル基含有エチレン系共重合体(C2))
 本実施形態に係るグリシジル基含有エチレン系共重合体(C2)は、エチレンと、グリシジル基含有モノマーの少なくとも1種とを共重合した重合体であり、グリシジル基含有モノマーとしては例えば(メタ)アクリル酸グリシジルが挙げられる。グリシジル基含有エチレン系共重合体(C2)としては、例えば、エチレン・(メタ)アクリル酸グリシジル共重合体、エチレン・(メタ)アクリル酸グリシジル・酢酸ビニル共重合体、およびエチレン・(メタ)アクリル酸グリシジル・(メタ)アクリル酸エステル共重合体等から選択される一種または二種以上が挙げられる。
(Glycidyl group-containing ethylene copolymer (C2))
The glycidyl group-containing ethylene-based copolymer (C2) according to the present embodiment is a polymer obtained by copolymerizing ethylene and at least one glycidyl group-containing monomer, and as the glycidyl group-containing monomer, for example, (meth) acrylic Acid glycidyl is mentioned. Examples of the glycidyl group-containing ethylene copolymer (C2) include ethylene / (meth) acrylic acid glycidyl copolymer, ethylene / (meth) acrylic acid glycidyl / vinyl acetate copolymer, and ethylene / (meth) acrylic acid 1 type, or 2 or more types selected from acid glycidyl (meth) acrylic acid ester copolymer etc. are mentioned.
 グリシジル基含有エチレン系共重合体(C2)中の(メタ)アクリル酸グリシジルに由来の構成単位の含有割合は、好ましくは2質量%以上30質量%以下、より好ましくは3質量%以上25質量%以下である。
 (メタ)アクリル酸グリシジルに由来の構成単位の含有割合が上記範囲内であると、積層体10の層間接着性や柔軟性、取扱い性、加工性等のバランスをより一層良好なものとすることができる。
 なお、「(メタ)アクリル酸グリシジル」とは、メタクリル酸グリシジルおよびアクリル酸グリシジルの少なくとも一方または両方を表す。
The content ratio of the structural unit derived from glycidyl (meth) acrylate in the glycidyl group-containing ethylene copolymer (C2) is preferably 2% by mass to 30% by mass, more preferably 3% by mass to 25% by mass. It is below.
When the content ratio of the structural unit derived from (glyc) (meth) acrylate is within the above range, the balance of the interlayer adhesion, the flexibility, the handleability, the processability, etc. of the laminate 10 is further improved. Can.
In addition, "(meth) acrylic acid glycidyl" represents at least one or both of glycidyl methacrylate and glycidyl acrylate.
 グリシジル基含有エチレン系共重合体(C2)における「エチレン系共重合体」とは、エチレンに由来する構成単位が主成分であることをいう。さらに、ここでの「主成分」とは、全構成単位の中で「エチレン由来の構成単位」の含有量が最も多いことをいう。例えば、エチレンと(メタ)アクリル酸グリシジルと酢酸ビニルとの各々に由来する構成単位からなる共重合体の場合には、エチレン由来の構成単位の比率が、(メタ)アクリル酸グリシジル由来の構成単位や酢酸ビニル由来の構成単位よりも大きいことをいう。
 グリシジル基含有エチレン系共重合体(C2)における「エチレン由来の構成単位」の占める割合は、好ましくは65質量%以上、より好ましくは70質量%以上、特に好ましくは80質量%以上である。グリシジル基含有エチレン系共重合体(C2)における「エチレン由来の構成単位」の占める割合の上限は特に限定されないが、例えば、98質量%以下であり、好ましくは97質量%以下、より好ましくは96質量%以下である。このとき、エチレン系共重合体は、エチレン、(メタ)アクリル酸グリシジル以外の他のモノマー単位(例えば、酢酸ビニル、(メタ)アクリル酸エステル等)をさらに含むことができる。
The "ethylene-based copolymer" in the glycidyl-group-containing ethylene-based copolymer (C2) means that a constituent unit derived from ethylene is a main component. Furthermore, "the main component" here means that the content of "the structural unit derived from ethylene" is the highest among all the structural units. For example, in the case of a copolymer consisting of structural units derived from ethylene, glycidyl (meth) acrylate and vinyl acetate, the ratio of structural units derived from ethylene is a structural unit derived from glycidyl (meth) acrylate Or larger than a structural unit derived from vinyl acetate.
The proportion of the “constituent unit derived from ethylene” in the glycidyl group-containing ethylene copolymer (C2) is preferably 65% by mass or more, more preferably 70% by mass or more, and particularly preferably 80% by mass or more. The upper limit of the proportion of the “constituent unit derived from ethylene” in the glycidyl group-containing ethylene copolymer (C2) is not particularly limited, but is, for example, 98 mass% or less, preferably 97 mass% or less, more preferably 96 It is less than mass%. At this time, the ethylene-based copolymer may further include other monomer units (eg, vinyl acetate, (meth) acrylic acid ester, etc.) other than ethylene and glycidyl (meth) acrylate.
 具体的には、エチレンに由来の構成単位と、(メタ)アクリル酸グリシジルに由来の構成単位とを含有する共重合体のほか、この2つの構成単位のほかに、さらに酢酸ビニルに由来の構成単位および(メタ)アクリル酸エステルに由来の構成単位の少なくとも一方を含有する共重合体が挙げられる。
 酢酸ビニルに由来の構成単位および(メタ)アクリル酸エステルに由来の構成単位の含有割合の合計は30質量%以下であることが好ましく、20質量%以下であることがより好ましい。
Specifically, in addition to the copolymer containing a structural unit derived from ethylene and a structural unit derived from glycidyl (meth) acrylate, in addition to these two structural units, a structure further derived from vinyl acetate The copolymer which contains a unit and at least one of the structural unit derived from (meth) acrylic acid ester is mentioned.
The total content of structural units derived from vinyl acetate and structural units derived from (meth) acrylic acid ester is preferably 30% by mass or less, and more preferably 20% by mass or less.
 酢酸ビニルに由来の構成単位および(メタ)アクリル酸エステルに由来の構成単位の含有割合の合計の下限値は、特に制限はないが、好ましくは0.1質量%以上、より好ましくは0.5質量%以上、さらに好ましくは1質量%以上が望ましい。さらには、酢酸ビニルに由来の構成単位および(メタ)アクリル酸エステルに由来の構成単位の含有割合の合計は、0.1~30質量%の範囲が好ましく、さらに0.5~20質量%、特に1~20質量%の範囲が好ましい。 The lower limit of the total of the content ratio of the constituent unit derived from vinyl acetate and the constituent unit derived from (meth) acrylic acid ester is not particularly limited, but is preferably 0.1% by mass or more, more preferably 0.5 % By mass or more, more preferably 1% by mass or more is desirable. Furthermore, the total content of structural units derived from vinyl acetate and structural units derived from (meth) acrylate is preferably in the range of 0.1 to 30% by mass, more preferably 0.5 to 20% by mass, In particular, the range of 1 to 20% by mass is preferable.
 グリシジル基含有エチレン系共重合体(C2)は、1種を単独でまたは共重合比等の異なる共重合体の2種以上またはモノマー種の異なる共重合体の2種以上を組み合わせて用いることができる。 The glycidyl group-containing ethylene-based copolymer (C2) may be used alone or in combination of two or more kinds of copolymers different in copolymerization ratio etc. or two or more kinds of copolymers different in monomer type. it can.
 グリシジル基含有エチレン系共重合体(C2)の少なくとも一部はシランカップリング剤により変性されていることが好ましい。これにより、熱可塑性ポリウレタン樹脂層(A)とアイオノマー樹脂層(B)との層間接着性をより一層良好なものとすることができる。 It is preferable that at least a part of the glycidyl group-containing ethylene copolymer (C2) is modified by a silane coupling agent. Thereby, the interlayer adhesion between the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) can be further improved.
 ここで、本実施形態に係る接着性樹脂組成物(P)において、グリシジル基含有エチレン系共重合体(C2)における上記シランカップリング剤は、重合性基を有するシランカップリング剤、アミノ基を有するシランカップリング剤およびエポキシ基を有するシランカップリング剤からなる群から選択される一種または二種以上を含むことが好ましい。
 ここで、グリシジル基含有エチレン系共重合体(C2)へのシランカップリング剤の変性は、例えば、グリシジル基含有エチレン系共重合体(C2)と、アミノ基またはエポキシ基を有するシランカップリング剤とを加熱下(例えば、100℃~200℃)で反応させる方法(変性方法1)や、重合開始剤を用いて、グリシジル基含有エチレン系共重合体(C2)に、重合性基を有するシランカップリング剤をグラフト重合させる方法(変性方法2)等がある。
 変性方法1では、シランカップリング剤中のアミノ基またはエポキシ基と、グリシジル基含有エチレン系共重合体(C2)中のグリシジル基と、が反応することにより、グリシジル基含有エチレン系共重合体(C2)の側鎖にシランカップリング剤が導入される。
 変性方法2では、例えば、グリシジル基含有エチレン系共重合体(C2)と、重合性基を有するシランカップリング剤と、ラジカル重合開始剤とを、押出機、ニーダー、バンバリーミキサー等を用いて、グリシジル基含有エチレン系共重合体(C2)の融点以上、かつラジカル重合開始剤の分解温度以上の温度で溶融混練することにより製造することができる。なお、これらの反応は溶液中でも行なうこともできる。
Here, in the adhesive resin composition (P) according to the present embodiment, the silane coupling agent in the glycidyl group-containing ethylene copolymer (C2) is a silane coupling agent having a polymerizable group, an amino group It is preferable to include one or more selected from the group consisting of a silane coupling agent having an epoxy group and a silane coupling agent having an epoxy group.
Here, modification of the silane coupling agent to the glycidyl group-containing ethylene copolymer (C2) is carried out, for example, by using a glycidyl group-containing ethylene copolymer (C2) and a silane coupling agent having an amino group or an epoxy group. And a reaction (for example, 100 ° C. to 200 ° C.) under heating (modification method 1) or a silane having a polymerizable group in a glycidyl group-containing ethylene copolymer (C2) using a polymerization initiator There is a method of graft polymerization of a coupling agent (modification method 2) and the like.
In Modification Method 1, the amino group or epoxy group in the silane coupling agent and the glycidyl group in the glycidyl group-containing ethylene copolymer (C2) react with each other to form a glycidyl group-containing ethylene copolymer ( A silane coupling agent is introduced into the side chain of C2).
In the modification method 2, for example, a glycidyl group-containing ethylene-based copolymer (C2), a silane coupling agent having a polymerizable group, and a radical polymerization initiator, using an extruder, a kneader, a Banbury mixer, etc. It can manufacture by melt-kneading at the temperature more than melting | fusing point of a glycidyl group containing ethylene-based copolymer (C2), and the decomposition temperature of a radical polymerization initiator. These reactions can also be carried out in solution.
 重合開始剤としては通常用いられるものを用いることができるが、有機過酸化物が好ましい。
 有機過酸化物としては重合開始剤として使用可能な公知の有機過酸化物を用いることができ、具体的には、ジアシルパーオキサイド化合物、アルキルパーオキシエステル化合物、パーオキシジカーボネート化合物、パーオキシカーボネート化合物、パーオキシケタール化合物、ジアルキルパーオキサイド化合物、ハイドロパーオキサイド化合物、ケトンパーオキサイド化合物等が挙げられる。
 中でも、ジアルキルパーオキサイド化合物が好ましく、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキサン、1,3-ジ(2-t-ブチルパーオキシイソプロピル)ベンゼン、ジ-t-ブチルパーオキサイド、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキシン-3がより好ましい。
As a polymerization initiator, although what is normally used can be used, an organic peroxide is preferable.
As the organic peroxide, known organic peroxides usable as a polymerization initiator can be used. Specifically, diacyl peroxide compounds, alkyl peroxy ester compounds, peroxy dicarbonate compounds, peroxy carbonates Examples thereof include compounds, peroxyketal compounds, dialkyl peroxide compounds, hydroperoxide compounds, ketone peroxide compounds and the like.
Among them, dialkyl peroxide compounds are preferable, and 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, 1,3-di (2-t-butylperoxyisopropyl) benzene, di-t- More preferred is butyl peroxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexyne-3.
 重合性基を有するシランカップリング剤としては、ビニルトリメトキシシラン、ビニルトリエトキシシラン、3-メタクリロキシプロピルメチルジメトキシシラン、3-メタクリロキシプロピルトリメトキシシラン、3-メタクリロキシプロピルメチルジエトキシシラン、3-メタクリロキシプロピルトリエトキシシラン、3-アクリロキシプロピルメチルジメトキシシラン、3-アクリロキシプロピルトリメトキシシラン、3-アクリロキシプロピルメチルジエトキシシラン、3-アクリロキシプロピルトリエトキシシラン等が挙げられる。
 アミノ基を有するシランカップリング剤としては、N-(2-アミノエチル)-3-アミノプロピルトリメトキシシラン、N-(2-アミノエチル)-3-アミノプロピルメチルジメトキシシラン、N-2-(アミノエチル)-3-アミノプロピルトリエトキシシラン、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、3-トリエトキシシリル-N-(1,3-ジメチル-ブチリデン)プロピルアミン、N-フェニル-3-アミノプロピルトリメトキシシラン、N-(ビニルベンジル)-2-アミノエチル-3-アミノプロピルトリメトキシシランの塩酸塩等が挙げられる。
 エポキシ基を有するシランカップリング剤としては、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、3-グリシドキシプロピルメチルジメトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、3-グリシドキシプロピルトリエトキシシラン等が挙げられる。
As a silane coupling agent having a polymerizable group, vinyltrimethoxysilane, vinyltriethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, Examples thereof include 3-methacryloxypropyltriethoxysilane, 3-acryloxypropylmethyldimethoxysilane, 3-acryloxypropyltrimethoxysilane, 3-acryloxypropylmethyldiethoxysilane, 3-acryloxypropyltriethoxysilane and the like.
As a silane coupling agent having an amino group, N- (2-aminoethyl) -3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane, N-2- (2) Aminoethyl) -3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-triethoxysilyl-N- (1,3-dimethyl-butylidene) propylamine, N- Phenyl-3-aminopropyltrimethoxysilane, hydrochloride of N- (vinylbenzyl) -2-aminoethyl-3-aminopropyltrimethoxysilane and the like can be mentioned.
As a silane coupling agent having an epoxy group, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidone And xylpropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane and the like.
 本実施形態において、加工安定性をより向上させる観点から、JIS K7210:1999に準拠し、190℃、2160g荷重の条件で測定される、グリシジル基含有エチレン系共重合体(C2)のメルトフローレート(MFR)は、0.1g/10分以上50g/10分以下であることが好ましく、0.5g/10分以上30g/10分以下であることがより好ましく、1g/10分以上20g/10分以下であることがさらに好ましい。 In this embodiment, the melt flow rate of the glycidyl group-containing ethylene copolymer (C2) measured under the conditions of 190 ° C. and 2160 g load according to JIS K 7210: 199 from the viewpoint of further improving processing stability (MFR) is preferably 0.1 g / 10 minutes to 50 g / 10 minutes, more preferably 0.5 g / 10 minutes to 30 g / 10 minutes, and 1 g / 10 minutes to 20 g / 10 minutes. More preferably, it is less than a minute.
 変性に使用する重合開始剤はグリシジル基含有エチレン系共重合体(C2)100質量部に対し、通常0.1~5質量部、好ましくは0.5~3質量部の量で含有させることができる。
 シランカップリング剤は、グリシジル基含有エチレン系共重合体(C2)100質量部に対し、通常5質量部以下、好ましくは0.02~3質量部の量で含有させることができる。シランカップリング剤が上記範囲で含まれていると、熱可塑性ポリウレタン樹脂層への接着性をより一層良好なものとすることができる。
The polymerization initiator used for modification is usually contained in an amount of 0.1 to 5 parts by mass, preferably 0.5 to 3 parts by mass, per 100 parts by mass of the glycidyl group-containing ethylene copolymer (C2). it can.
The silane coupling agent can be contained in an amount of usually 5 parts by mass or less, preferably 0.02 to 3 parts by mass, per 100 parts by mass of the glycidyl group-containing ethylene copolymer (C2). When the silane coupling agent is contained in the above range, the adhesion to the thermoplastic polyurethane resin layer can be further improved.
(エチレン・極性モノマー共重合体(C3))
 本実施形態に係る接着性樹脂組成物(P)は、シランカップリング剤により変性されたエチレン・極性モノマー共重合体(C3)をさらに含むことが好ましい。これにより、熱可塑性ポリウレタン樹脂層(A)とアイオノマー樹脂層(B)との層間接着性をより一層良好なものとすることができる。ここで、本実施形態に係るエチレン・極性モノマー共重合体(C3)には、エチレン・極性モノマー共重合体(C1)およびグリシジル基含有エチレン系共重合体(C2)は含まれない。
(Ethylene / polar monomer copolymer (C3))
The adhesive resin composition (P) according to the present embodiment preferably further includes an ethylene / polar monomer copolymer (C3) modified by a silane coupling agent. Thereby, the interlayer adhesion between the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) can be further improved. Here, the ethylene / polar monomer copolymer (C1) and the glycidyl group-containing ethylene copolymer (C2) are not included in the ethylene / polar monomer copolymer (C3) according to the present embodiment.
 本実施形態に係るエチレン・極性モノマー共重合体(C3)におけるエチレン・極性モノマー共重合体としては、例えば、エチレン・ビニルエステル共重合体、エチレン・不飽和カルボン酸エステル共重合体等が挙げられる。 Examples of the ethylene-polar monomer copolymer in the ethylene-polar monomer copolymer (C3) according to this embodiment include an ethylene-vinyl ester copolymer, an ethylene-unsaturated carboxylic acid ester copolymer, and the like. .
 エチレン・ビニルエステル共重合体としては、例えば、エチレン・酢酸ビニル共重合体、エチレン・プロピオン酸ビニル共重合体、エチレン・酪酸ビニル共重合体、エチレン・ステアリン酸ビニル共重合体等から選択される一種または二種以上を用いることができる。 The ethylene / vinyl ester copolymer is selected, for example, from ethylene / vinyl acetate copolymer, ethylene / vinyl propionate copolymer, ethylene / vinyl butyrate copolymer, ethylene / vinyl stearate copolymer, etc. One kind or two or more kinds can be used.
 本実施形態に係るエチレン・不飽和カルボン酸エステル共重合体は、エチレンと、不飽和カルボン酸エステルの少なくとも1種とを共重合した重合体である。
 具体的には、エチレンと、不飽和カルボン酸のアルキルエステルと、からなる共重合体を例示することができる。
The ethylene / unsaturated carboxylic acid ester copolymer according to the present embodiment is a polymer obtained by copolymerizing ethylene and at least one unsaturated carboxylic acid ester.
Specifically, a copolymer comprising ethylene and an alkyl ester of unsaturated carboxylic acid can be exemplified.
 不飽和カルボン酸エステルにおける不飽和カルボン酸としては、例えば、アクリル酸、メタクリル酸、エタクリル酸、クロトン酸、フマル酸、マレイン酸、無水マレイン酸、イタコン酸、無水イタコン酸等が挙げられる。
 不飽和カルボン酸のアルキルエステルにおけるアルキル部位としては、炭素数1~12のものを挙げることができ、より具体的には、メチル、エチル、n-プロピル、イソプロピル、n-ブチル、イソブチル、セカンダリーブチル、2-エチルヘキシル、イソオクチル等のアルキル基を例示することができる。本実施形態では、アルキルエステルのアルキル部位の炭素数は、1~8が好ましい。
Examples of the unsaturated carboxylic acid in the unsaturated carboxylic acid ester include acrylic acid, methacrylic acid, ethacrylic acid, crotonic acid, fumaric acid, maleic acid, maleic anhydride, itaconic acid, itaconic anhydride and the like.
Examples of the alkyl moiety in the alkyl ester of unsaturated carboxylic acid include those having 1 to 12 carbon atoms, and more specifically, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, secondary butyl And alkyl groups such as 2-ethylhexyl and isooctyl. In the present embodiment, the carbon number of the alkyl moiety of the alkyl ester is preferably 1 to 8.
 不飽和カルボン酸エステルとしては、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸イソプロピル、(メタ)アクリル酸n-プロピル、(メタ)アクリル酸イソブチル、(メタ)アクリル酸n-ブチル、(メタ)アクリル酸イソオクチル、(メタ)アクリル酸2-エチルヘキシル等の(メタ)アクリル酸エステル等から選択される一種または二種以上を含むことが好ましい。これらの不飽和カルボン酸エステルは1種単独で用いてもよいし、2種以上を組み合わせて用いてもよい。これら中でも、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸イソプロピル、(メタ)アクリル酸n-プロピル、(メタ)アクリル酸イソブチル、および(メタ)アクリル酸n-ブチル等から選択される一種または二種以上を含むことがより好ましい。 As unsaturated carboxylic acid esters, methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, n-propyl (meth) acrylate, isobutyl (meth) acrylate, (meth) acrylate It is preferable to include one or more selected from (meth) acrylic acid esters such as n-butyl, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate and the like. These unsaturated carboxylic acid esters may be used alone or in combination of two or more. Among these, methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, n-propyl (meth) acrylate, isobutyl (meth) acrylate, n-butyl (meth) acrylate and the like It is more preferable to include one or two or more selected from
 本実施形態において、好ましいエチレン・不飽和カルボン酸エステル共重合体は、エチレン・(メタ)アクリル酸エステル共重合体である。その中でも(メタ)アクリル酸エステルとして1種類の化合物からなる共重合体が好ましい。このような共重合体としては、エチレン・(メタ)アクリル酸メチル共重合体、エチレン・(メタ)アクリル酸エチル共重合体、エチレン・(メタ)アクリル酸イソプロピル共重合体、エチレン・(メタ)アクリル酸n-プロピル共重合体、エチレン・(メタ)アクリル酸イソブチル共重合体、エチレン・(メタ)アクリル酸n-ブチル共重合体、エチレン・(メタ)アクリル酸イソオクチル共重合体、エチレン・(メタ)アクリル酸2-エチルヘキシル共重合体等が挙げられる。 In the present embodiment, a preferred ethylene / unsaturated carboxylic acid ester copolymer is an ethylene / (meth) acrylic acid ester copolymer. Among them, copolymers composed of one kind of compound as (meth) acrylic acid ester are preferable. As such a copolymer, ethylene (meth) acrylate methyl copolymer, ethylene (ethyl) (meth) acrylate copolymer, ethylene (meth) acrylate copolymer, ethylene (meth) N-propyl acrylate copolymer, isobutyl copolymer of ethylene (meth) acrylate, n-butyl copolymer of ethylene (meth) acrylate, isooctyl copolymer of ethylene (meth) acrylate, ethylene ( And (meth) acrylic acid 2-ethylhexyl copolymer and the like.
 エチレン・極性モノマー共重合体(C3)におけるエチレン・極性モノマー共重合体は、エチレン・酢酸ビニル共重合体、エチレン・(メタ)アクリル酸メチル共重合体、エチレン・(メタ)アクリル酸エチル共重合体、エチレン・(メタ)アクリル酸イソプロピル共重合体、エチレン・(メタ)アクリル酸n-プロピル共重合体、エチレン・(メタ)アクリル酸イソブチル共重合体、エチレン・(メタ)アクリル酸n-ブチル共重合体から選択される一種または二種以上を含むことが好ましく、エチレン・酢酸ビニル共重合体を含むことがより好ましい。
 なお、本実施形態においてはエチレン・極性モノマー共重合体(C3)は、単独で用いてもよいし、二種以上を組み合わせて用いてもよい。
The ethylene / polar monomer copolymer in the ethylene / polar monomer copolymer (C3) is ethylene / vinyl acetate copolymer, ethylene / methyl (meth) acrylate copolymer, ethylene / ethyl (meth) acrylate copolymer Combined, ethylene (isopropyl) (meth) acrylate copolymer, ethylene (meth) acrylate n-propyl copolymer, ethylene (meth) acrylate isobutyl copolymer, ethylene (meth) acrylate n-butyl It is preferable to include one or more selected from copolymers, and it is more preferable to include an ethylene-vinyl acetate copolymer.
In the present embodiment, the ethylene / polar monomer copolymer (C3) may be used alone or in combination of two or more.
 エチレン・極性モノマー共重合体(C3)におけるエチレン・極性モノマー共重合体中の極性モノマーの含有量は、好ましくは5質量%以上50質量%以下であり、さらに好ましくは8質量%以上45質量%以下であり、特に好ましくは8質量%以上30質量%以下である。
 極性モノマーが酢酸ビニルの場合、極性モノマーの含有量は、例えば、JIS K7192:1999に準拠して測定することができる。また、極性モノマーが不飽和カルボン酸エステルの場合は、極性モノマーの含有量は、例えば、不飽和カルボン酸エステルに帰属する赤外吸収スペクトル(IR)により測定される。例えば、不飽和カルボン酸エステルがアクリル酸エチル(EA)の場合、EAに帰属する860cm-1の吸光度から求める。ただし、検量線は、核磁気共鳴スペクトル(NMR)によりEA濃度を求め、IRの860cm-1の吸光度との相関によって求める。
The content of the polar monomer in the ethylene-polar monomer copolymer in the ethylene-polar monomer copolymer (C3) is preferably 5% by mass to 50% by mass, and more preferably 8% by mass to 45% by mass Or less, particularly preferably 8% by mass or more and 30% by mass or less.
When the polar monomer is vinyl acetate, the content of the polar monomer can be measured, for example, in accordance with JIS K7192: 1999. When the polar monomer is an unsaturated carboxylic acid ester, the content of the polar monomer is measured, for example, by an infrared absorption spectrum (IR) attributable to the unsaturated carboxylic acid ester. For example, when the unsaturated carboxylic acid ester is ethyl acrylate (EA), it is determined from the absorbance at 860 cm -1 attributable to EA. However, the calibration curve is obtained by determining the EA concentration by nuclear magnetic resonance spectrum (NMR) and correlating it with the absorbance at 860 cm -1 of IR.
 本実施形態において、加工安定性をより向上させる観点から、JIS K7210:1999に準拠し、190℃、2160g荷重の条件で測定される、エチレン・極性モノマー共重合体(C3)のメルトフローレート(MFR)は、0.1g/10分以上300g/10分以下であることが好ましく、0.2g/10分以上200g/10分以下であることがより好ましく、0.5g/10分以上180g/10分以下であることがさらに好ましい。
 エチレン・極性モノマー共重合体(C3)のMFRは、異なるMFRを有するエチレン・極性モノマー共重合体(C3)を複数ブレンドして調整してもよい。
In the embodiment, from the viewpoint of further improving the processing stability, the melt flow rate of the ethylene / polar monomer copolymer (C3) (measured under the conditions of 190 ° C., 2160 g load) according to JIS K 7210: 1999 The MFR) is preferably 0.1 g / 10 minutes to 300 g / 10 minutes, more preferably 0.2 g / 10 minutes to 200 g / 10 minutes, and more preferably 0.5 g / 10 minutes to 180 g / minute. More preferably, it is 10 minutes or less.
The MFR of the ethylene-polar monomer copolymer (C3) may be adjusted by blending a plurality of ethylene-polar monomer copolymers (C3) having different MFRs.
 本実施形態に係るエチレン・極性モノマー共重合体(C3)におけるエチレン・極性モノマー共重合体の製造方法は特に限定されず、公知の方法により製造することができる。例えば、各重合成分を高温、高圧下でラジカル共重合することによって得ることができる。また、エチレン・極性モノマー共重合体(C3)におけるエチレン・極性モノマー共重合体は市販されているものを用いてもよい。 The method for producing the ethylene-polar monomer copolymer in the ethylene-polar monomer copolymer (C3) according to the present embodiment is not particularly limited, and can be produced by a known method. For example, it can be obtained by radical copolymerization of each polymerization component under high temperature and high pressure. In addition, as the ethylene / polar monomer copolymer in the ethylene / polar monomer copolymer (C3), commercially available ones may be used.
 エチレン・極性モノマー共重合体(C3)の少なくとも一部はシランカップリング剤により変性されている。これにより、熱可塑性ポリウレタン樹脂層(A)とアイオノマー樹脂層(B)との層間接着性をより一層良好なものとすることができる。 At least a part of the ethylene / polar monomer copolymer (C3) is modified by a silane coupling agent. Thereby, the interlayer adhesion between the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) can be further improved.
 ここで、本実施形態に係るエチレン・極性モノマー共重合体(C3)における上記シランカップリング剤は重合性基を有するシランカップリング剤、アミノ基を有するシランカップリング剤およびエポキシ基を有するシランカップリング剤からなる群から選択される一種または二種以上を含むことが好ましい。
 ここで、エチレン・極性モノマー共重合体(C3)へのシランカップリング剤の変性は、例えば、前述したグリシジル基含有エチレン系共重合体(C2)へのシランカップリング剤の変性と同様の方法を挙げることができる。
 また、エチレン・極性モノマー共重合体(C3)へのシランカップリング剤の変性と、グリシジル基含有エチレン系共重合体(C2)へのシランカップリング剤の変性とを同時におこなってもよい。
Here, the above-mentioned silane coupling agent in the ethylene / polar monomer copolymer (C3) according to the present embodiment is a silane coupling agent having a polymerizable group, a silane coupling agent having an amino group, and a silane cup having an epoxy group. It is preferable to include one or more selected from the group consisting of ring agents.
Here, the modification of the silane coupling agent to the ethylene / polar monomer copolymer (C3) is, for example, the same method as the modification of the silane coupling agent to the glycidyl group-containing ethylene copolymer (C2) described above Can be mentioned.
In addition, modification of the silane coupling agent to the ethylene / polar monomer copolymer (C3) and modification of the silane coupling agent to the glycidyl group-containing ethylene copolymer (C2) may be performed simultaneously.
 ここで、エチレン・極性モノマー共重合体(C3)へのシランカップリング剤の変性と、グリシジル基含有エチレン系共重合体(C2)へのシランカップリング剤の変性とを同時におこなう場合、変性に使用する重合開始剤はグリシジル基含有エチレン系共重合体(C2)およびエチレン・極性モノマー共重合体(C3)の合計100質量部に対し、例えば0.1~5質量部、好ましくは0.2~3質量部の量で含有させることができる。
 シランカップリング剤は、グリシジル基含有エチレン系共重合体(C2)およびエチレン・極性モノマー共重合体(C3)の合計100質量部に対し、例えば5質量部以下、好ましくは0.02~3質量部の量で含有させることができる。シランカップリング剤が上記範囲で含まれていると、熱可塑性ポリウレタン樹脂層(A)とアイオノマー樹脂層(B)との層間接着性をより一層良好なものとすることができる。
 シランカップリング剤の含有量は、接着性樹脂組成物(P)中の樹脂成分全体を100質量%としたとき、0.01質量%以上2質量%以下が好ましく、0.05質量%以上1.0質量%以下がより好ましい。ここで、シランカップリング剤の上記含有量は、グリシジル基含有エチレン系共重合体(C2)やエチレン・極性モノマー共重合体(C3)にグラフトされているシランカップリング剤も含む。
Here, when simultaneously modifying the silane coupling agent to the ethylene / polar monomer copolymer (C3) and modifying the silane coupling agent to the glycidyl group-containing ethylene copolymer (C2), The polymerization initiator used is, for example, 0.1 to 5 parts by mass, preferably 0.2 based on a total of 100 parts by mass of the glycidyl group-containing ethylene copolymer (C2) and the ethylene / polar monomer copolymer (C3). It can be contained in an amount of up to 3 parts by mass.
The silane coupling agent is, for example, 5 parts by mass or less, preferably 0.02 to 3 parts by mass, based on 100 parts by mass of the glycidyl group-containing ethylene copolymer (C2) and the ethylene / polar monomer copolymer (C3) in total. It can be contained in part quantities. When the silane coupling agent is contained in the above range, the interlayer adhesion between the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) can be further improved.
The content of the silane coupling agent is preferably 0.01% by mass or more and 2% by mass or less, and 0.05% by mass or more, based on 100% by mass of the entire resin component in the adhesive resin composition (P). It is more preferably at most 0% by mass. Here, the above content of the silane coupling agent also includes a silane coupling agent grafted to the glycidyl group-containing ethylene copolymer (C2) and the ethylene / polar monomer copolymer (C3).
(その他の成分)
 本実施形態に係る接着性樹脂組成物(P)には、本発明の効果を損なわない範囲で、エチレン・極性モノマー共重合体(C1)、グリシジル基含有エチレン系共重合体(C2)、およびエチレン・極性モノマー共重合体(C3)以外の樹脂や添加剤を含有してもよい。
 その他の樹脂としては特に限定されないが、ポリエチレン、ポリプロピレン、ポリブテン等が挙げられる。添加剤としては特に限定されないが、例えば、可塑剤、酸化防止剤、紫外線吸収剤、帯電防止剤、界面活性剤、着色剤、光安定剤、発泡剤、潤滑剤、結晶核剤、結晶化促進剤、結晶化遅延剤、触媒失活剤、無機充填剤、有機充填剤、耐衝撃性改良剤、スリップ剤、架橋剤、架橋助剤、粘着付与剤、シランカップリング剤、加工助剤、離型剤、加水分解防止剤、耐熱安定剤、アンチブロッキング剤、防曇剤、難燃剤、難燃助剤、放熱剤、光拡散剤、抗菌剤、防黴剤、分散剤等を挙げることができる。その他の成分は1種単独で用いてもよいし、2種以上を組み合わせて用いてもよい。
(Other ingredients)
In the adhesive resin composition (P) according to the present embodiment, an ethylene / polar monomer copolymer (C1), a glycidyl group-containing ethylene copolymer (C2), and a range in which the effects of the present invention are not impaired Resins and additives other than the ethylene / polar monomer copolymer (C3) may be contained.
The other resin is not particularly limited, and polyethylene, polypropylene, polybutene and the like can be mentioned. The additive is not particularly limited. For example, plasticizers, antioxidants, UV absorbers, antistatic agents, surfactants, colorants, light stabilizers, foaming agents, lubricants, crystal nucleating agents, and crystallization promotion Agents, crystallization retarders, catalyst deactivators, inorganic fillers, organic fillers, impact modifiers, slip agents, crosslinking agents, crosslinking aids, tackifiers, silane coupling agents, processing aids, release agents Mold inhibitors, hydrolysis inhibitors, heat resistant stabilizers, anti blocking agents, antifogging agents, flame retardants, flame retardant aids, heat radiating agents, light diffusing agents, antibacterial agents, mildew proofing agents, dispersing agents, etc. . The other components may be used alone or in combination of two or more.
(接着性樹脂組成物(P)の調製方法)
 接着性樹脂組成物(P)の調製方法としては特に限定されないが、例えば、エチレン・極性モノマー共重合体(C1)と、グリシジル基含有エチレン系共重合体(C2)と、必要に応じてエチレン・極性モノマー共重合体(C3)と、その他の樹脂と、添加剤と、をドライブレンドして混合することにより調製する方法、エチレン・極性モノマー共重合体(C1)と、グリシジル基含有エチレン系共重合体(C2)と、必要に応じてエチレン・極性モノマー共重合体(C3)と、その他の樹脂と、添加剤と、を押出機で溶融混練することにより調製する方法、等を適用することができる。
(Preparation method of adhesive resin composition (P))
The method for preparing the adhesive resin composition (P) is not particularly limited. For example, an ethylene / polar monomer copolymer (C1), a glycidyl group-containing ethylene copolymer (C2), and optionally ethylene may be used. · A method of preparing by dry blending and mixing a polar monomer copolymer (C3), another resin, and an additive, an ethylene · polar monomer copolymer (C1), and a glycidyl group-containing ethylene system The method of preparing by melt-kneading a copolymer (C2), an ethylene-polar monomer copolymer (C3), other resin, and an additive according to need by an extruder, etc. are applied be able to.
2.積層体の製造方法
 本実施形態に係る積層体10の製造方法は特に限定されず、熱可塑性樹脂について一般に使用されている成形法を適用することができる。例えば、T-ダイ押出機あるいはインフレーション成形機等を用いる公知の方法によって行うことができる。
 例えば、接着性樹脂層(C)を形成するための接着性樹脂組成物(P)を、T-ダイ押出機のホッパーから供給してTダイ先端から熱可塑性ポリウレタン樹脂層(A)上に接着性樹脂層(C)をフィルム状に押出成形し、次いで、アイオノマー樹脂層(B)を形成するための樹脂組成物を、T-ダイ押出機のホッパーから供給してTダイ先端から接着性樹脂層(C)上にアイオノマー樹脂層(B)をフィルム状に押出成形することにより得ることができる。あるいは多層Tダイ押し出し機によって接着樹脂層(C)とアイオノマー樹脂層(B)を共押出によりフィルム状に成形した後に、当該フィルムに熱可塑性ポリウレタン樹脂層(A)を押し出して得ることもできる。
2. Method for Producing Laminate The method for producing the laminate 10 according to the present embodiment is not particularly limited, and a molding method generally used for thermoplastic resins can be applied. For example, it can be carried out by a known method using a T-die extruder, an inflation molding machine or the like.
For example, the adhesive resin composition (P) for forming the adhesive resin layer (C) is supplied from the hopper of a T-die extruder and adhered onto the thermoplastic polyurethane resin layer (A) from the tip of the T die. Resin layer (C) is extruded into a film, and then a resin composition for forming the ionomer resin layer (B) is supplied from the hopper of the T-die extruder and adhesive resin is obtained from the tip of the T-die It can be obtained by extruding the ionomer resin layer (B) on the layer (C) in the form of a film. Alternatively, the adhesive resin layer (C) and the ionomer resin layer (B) may be coextruded into a film by a multilayer T-die extruder, and then the thermoplastic polyurethane resin layer (A) may be extruded to the film.
 また、本実施形態に係る積層体10の製造方法において、一般に使用されている多層フィルムの成形法を適用することができる。例えば、多層T-ダイ押出機あるいは多層インフレーション成形機等を用いる公知の方法によって行うことができる。
 例えば、熱可塑性ポリウレタン樹脂層(A)を形成するための樹脂組成物と、接着性樹脂層(C)を形成するための接着性樹脂組成物(P)と、アイオノマー樹脂層(B)を形成するための樹脂組成物とを、多層T-ダイ押出機の主押出機および従押出機のホッパーから供給してTダイ先端からシート状に共押出成形することにより得ることができる。
 粘着剤層(D)を形成する場合は、得られた多層フィルムのいずれか一方に粘着剤をT-ダイ押出機で押出成形する方法や、すべての成分を共押出してシート状に成形することもできる。
Moreover, the manufacturing method of the multilayer film generally used can be applied in the manufacturing method of the laminated body 10 which concerns on this embodiment. For example, it can be carried out by a known method using a multilayer T-die extruder or a multilayer inflation molding machine or the like.
For example, a resin composition for forming a thermoplastic polyurethane resin layer (A), an adhesive resin composition (P) for forming an adhesive resin layer (C), and an ionomer resin layer (B) are formed. The resin composition to be used can be obtained by co-extrusion into a sheet form from the T-die tip by supplying from the main extruder of the multilayer T-die extruder and the hopper of the secondary extruder.
When forming a pressure-sensitive adhesive layer (D), a method of extruding a pressure-sensitive adhesive on any one of the obtained multilayer films with a T-die extruder, or co-extrusion of all the components to form a sheet You can also.
 以上、図面を参照して本発明の実施形態について述べたが、これらは本発明の例示であり、上記以外の様々な構成を採用することもできる。 Although the embodiments of the present invention have been described above with reference to the drawings, these are merely examples of the present invention, and various configurations other than the above can also be adopted.
 以下、本発明を実施例に基づいて具体的に説明するが、本発明はこれらの実施例に限定されるものではない。 EXAMPLES Hereinafter, the present invention will be specifically described based on examples, but the present invention is not limited to these examples.
 積層体の作製に用いた成分の詳細は以下の通りである。 The detail of the component used for preparation of a laminated body is as follows.
<熱可塑性ポリウレタン樹脂>
 TPU1:ポリカーボネート系熱可塑性ポリウレタン樹脂(日本ミラクトラン(株)製、XN2004S、硬度96A、ペレットを90℃で24時間乾燥後に使用した)
<エチレン・不飽和カルボン酸系共重合体のアイオノマー>
 EMAc1:エチレン・メタクリル酸共重合体のアイオノマー(エチレン含有量85質量%、メタクリル酸含有量:15質量%、59%亜鉛中和、融点:89℃)
 EMAc2:エチレン・メタクリル酸共重合体のアイオノマー(エチレン含有量90質量%、メタクリル酸含有量:10質量%、63%亜鉛中和、融点:95℃)
<Thermoplastic polyurethane resin>
TPU 1: Polycarbonate-based thermoplastic polyurethane resin (manufactured by Nippon Milactolan Co., Ltd., XN 2004 S, hardness 96 A, pellet was used after drying at 90 ° C. for 24 hours)
<Ionomer of ethylene / unsaturated carboxylic acid copolymer>
EMAc 1: Ionomer of ethylene / methacrylic acid copolymer (ethylene content 85% by mass, methacrylic acid content: 15% by mass, 59% zinc neutralization, melting point: 89 ° C.)
EMAc2: Ionomer of ethylene / methacrylic acid copolymer (ethylene content 90% by mass, methacrylic acid content: 10% by mass, 63% zinc neutralization, melting point: 95 ° C.)
<接着性樹脂組成物(P1)の調製>
 エチレン・メタクリル酸グリシジル・酢酸ビニル共重合体(EGMAVA、住友化学(株)製、ボンドファースト7B、エチレン含有量:83質量%、メタクリル酸グリシジル含有量:12質量%、酢酸ビニル含有量:5質量%、MFR(190℃、2160g荷重):7g/10分):49.1質量部、エチレン・酢酸ビニル共重合体(酢酸ビニル含有量:15質量%):49.1質量部、3-メタクリロキシプロピルトリメトキシシラン(信越化学工業(株)製、商品名「KBM503」):1.5質量部および2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキサン(アルケマ吉富(株)製、商品名「ルペロックス101」):0.3質量部を予め混合し、溶融温度220℃にて40mmφ単軸押出機で、EGMAVAおよびエチレン・酢酸ビニル共重合体にシランカップリング剤である3-メタクリロキシプロピルトリメトキシシランをグラフト変性させることにより、シランカップリング剤により変性されたグリシジル基含有エチレン系共重合体およびエチレン・極性モノマー共重合体の混合物(P0)を得た。
 次いで、エチレン・酢酸ビニル共重合体(酢酸ビニル含有量:33質量%)90質量部と混合物(P0)10質量部を押出機に投入し、以下の条件で溶融混練することにより接着性樹脂組成物(P1)を調製した。
 押出機:40mm異型押出機(L/D=26mmφ、ナカタニ社製)
 混練条件:温度:180℃、回転数:60min-1
<Preparation of Adhesive Resin Composition (P1)>
Ethylene, glycidyl methacrylate, vinyl acetate copolymer (EGMAVA, manufactured by Sumitomo Chemical Co., Ltd., Bondfast 7B, ethylene content: 83% by mass, glycidyl methacrylate content: 12% by mass, vinyl acetate content: 5% %, MFR (190 ° C., 2160 g load): 7 g / 10 minutes: 49.1 parts by mass, ethylene / vinyl acetate copolymer (vinyl acetate content: 15% by mass): 49.1 parts by mass, 3-methacrylic acid Roxypropyl trimethoxysilane (Shin-Etsu Chemical Co., Ltd., trade name "KBM 503"): 1.5 parts by mass and 2,5-dimethyl-2,5-di (t-butylperoxy) hexane (alkema Yoshitomi ( Manufactured by Co., Ltd., trade name "RUPEROX 101"): 0.3 parts by mass are mixed beforehand, and EGMAVA and Glycidyl group-containing ethylene copolymer and ethylene / polar monomer modified with a silane coupling agent by graft-modifying a silane coupling agent, 3-methacryloxypropyltrimethoxysilane, with a styrene / vinyl acetate copolymer A mixture of copolymers (P0) was obtained.
Then, 90 parts by mass of ethylene / vinyl acetate copolymer (vinyl acetate content: 33% by mass) and 10 parts by mass of mixture (P0) are put into an extruder, and the adhesive resin composition is prepared by melt kneading under the following conditions. A substance (P1) was prepared.
Extruder: 40 mm profile extruder (L / D = 26 mm, manufactured by Nakatani Corporation)
Kneading conditions: Temperature: 180 ° C., rotational speed: 60 min -1
[実施例1]
 TPU1を外層1、接着性樹脂組成物(P1)を中間層、EMAc2を外層2に用いて、多層T-ダイ成形機を用いて、厚み比率を外層1/中間層/外層2=80μm/20μm/50μmにして総厚み150μmの積層体を作製し、以下の評価をそれぞれおこなった。得られた結果を表1に示す。
 ここで、外層1の成形温度は200℃とし、中間層の成形温度は230℃とし、外層2の成形温度は250℃とした。
Example 1
Using TPU1 as the outer layer 1, adhesive resin composition (P1) as the intermediate layer, and EMAc2 as the outer layer 2, using a multilayer T-die molding machine, the thickness ratio is as follows: outer layer 1 / intermediate layer / outer layer 2 = 80 μm / 20 μm / 50 μm to make a laminate having a total thickness of 150 μm, and the following evaluations were performed. The obtained results are shown in Table 1.
Here, the molding temperature of the outer layer 1 was 200 ° C., the molding temperature of the intermediate layer was 230 ° C., and the molding temperature of the outer layer 2 was 250 ° C.
[実施例2]
 TPU1を外層1、接着性樹脂組成物(P1)を中間層、EMAc1を外層2に用いて、多層T-ダイ成形機を用いて、厚み比率を外層1/中間層/外層2=80μm/20μm/50μmにして総厚み150μmの積層体を作製し、以下の評価をそれぞれおこなった。得られた結果を表1に示す。
 ここで、外層1の成形温度は200℃とし、中間層の成形温度は230℃とし、外層2の成形温度は250℃とした。
Example 2
Using TPU1 as the outer layer 1, adhesive resin composition (P1) as the intermediate layer, and EMAc1 as the outer layer 2, using a multilayer T-die molding machine, the thickness ratio is as follows: outer layer 1 / intermediate layer / outer layer 2 = 80 μm / 20 μm / 50 μm to make a laminate having a total thickness of 150 μm, and the following evaluations were performed. The obtained results are shown in Table 1.
Here, the molding temperature of the outer layer 1 was 200 ° C., the molding temperature of the intermediate layer was 230 ° C., and the molding temperature of the outer layer 2 was 250 ° C.
[比較例1]
 TPU1を外層1、EMAc2を中間層、EMAc2を外層2に用いて、多層T-ダイ成形機を用いて、厚み比率を外層1/中間層/外層2=80μm/20μm/50μmにして総厚み150μmの積層体を作製し、以下の評価をそれぞれおこなった。得られた結果を表1に示す。
 ここで、外層1の成形温度は200℃とし、中間層の成形温度は250℃とし、外層2の成形温度は250℃とした。
Comparative Example 1
Using TPU1 as the outer layer 1, EMAc2 as the intermediate layer, and EMAc2 as the outer layer 2, using a multilayer T-die molding machine, the thickness ratio is made 1 / intermediate layer / outer layer 2 = 80 μm / 20 μm / 50 μm and the total thickness is 150 μm The following laminates were produced and evaluated as follows. The obtained results are shown in Table 1.
Here, the molding temperature of the outer layer 1 was 200 ° C., the molding temperature of the intermediate layer was 250 ° C., and the molding temperature of the outer layer 2 was 250 ° C.
[比較例2]
 TPU1を外層1、EMAc1を中間層、EMAc1を外層2に用いて、T-ダイ成形機を用いて、厚み比率を外層1/中間層/外層2=80μm/20μm/50μmにして総厚み150μmの積層体を作製し、以下の評価をそれぞれおこなった。得られた結果を表1に示す。
 ここで、外層1の成形温度は200℃とし、中間層の成形温度は250℃とし、外層2の成形温度は250℃とした。
Comparative Example 2
Using TPU1 as the outer layer 1, EMAc1 as the intermediate layer, EMAc1 as the outer layer 2, and using a T-die molding machine, the thickness ratio is made 1 / intermediate layer / outer layer 2 = 80 μm / 20 μm / 50 μm, and the total thickness is 150 μm Laminates were produced and evaluated as follows. The obtained results are shown in Table 1.
Here, the molding temperature of the outer layer 1 was 200 ° C., the molding temperature of the intermediate layer was 250 ° C., and the molding temperature of the outer layer 2 was 250 ° C.
[比較例3]
 TPU1を外層1、EMAc2/TPU1=50/50(質量比)の混合物を中間層、EMAc1を外層2に用いて、T-ダイ成形機を用いて、厚み比率を外層1/中間層/外層2=80μm/20μm/50μmにして総厚み150μmの積層体を作製し、以下の評価をそれぞれおこなった。得られた結果を表1に示す。
 ここで、外層1の成形温度は200℃とし、中間層の成形温度は260℃とし、外層2の成形温度は250℃とした。
Comparative Example 3
Using a mixture of TPU1 as the outer layer 1, EMAc2 / TPU1 = 50/50 (mass ratio) as the intermediate layer, and EMAc1 as the outer layer 2, using a T-die molding machine, the thickness ratio is as follows: outer layer 1 / intermediate layer / outer layer 2 A laminate having a total thickness of 150 μm was manufactured to be 80 μm / 20 μm / 50 μm, and the following evaluations were performed. The obtained results are shown in Table 1.
Here, the molding temperature of the outer layer 1 was 200 ° C., the molding temperature of the intermediate layer was 260 ° C., and the molding temperature of the outer layer 2 was 250 ° C.
[比較例4]
 TPU1を外層1、TPU1を中間層、TPU1を外層2に用いて、T-ダイ成形機を用いて、厚み比率を外層1/中間層/外層2=80μm/20μm/50μmにして総厚み150μmの積層体を作製し、以下の評価をそれぞれおこなった。得られた結果を表1に示す。
 ここで、外層1の成形温度は200℃とし、中間層の成形温度は200℃とし、外層2の成形温度は200℃とした。
Comparative Example 4
TPU1 is used as the outer layer 1, TPU1 as the intermediate layer, TPU1 as the outer layer 2, and using a T-die molding machine, the thickness ratio is made outer layer 1 / intermediate layer / outer layer 2 = 80 μm / 20 μm / 50 μm, and the total thickness is 150 μm Laminates were produced and evaluated as follows. The obtained results are shown in Table 1.
Here, the molding temperature of the outer layer 1 was 200 ° C., the molding temperature of the intermediate layer was 200 ° C., and the molding temperature of the outer layer 2 was 200 ° C.
<評価>
(1)破断点応力および標線間伸び
 JIS K6781:1994に準拠して、引張試験機(株式会社島津製作所製、オートグラフ精密万能試験機AG-X)を用いて測定した。測定は、積層体を1号ダンベルの大きさに切り出して試験片とし、チャック間距離:90mm、引張速度:50mm/minの条件で、試験片を引っ張ることにより測定した。なお、上記引張試験は、23℃、相対湿度50%の環境下で行った。ここで、積層体の破断点応力および標線間伸びは、MD方向の値とTD方向の値の平均値をそれぞれ採用した。
<Evaluation>
(1) Stress at break and elongation between marks Measured using a tensile tester (Autograph precision universal tester AG-X, manufactured by Shimadzu Corporation) in accordance with JIS K 6781: 1994. The measurement was performed by cutting the laminate into a size of No. 1 dumbbell as a test piece, and pulling the test piece under the conditions of a distance between chucks of 90 mm and a tensile speed of 50 mm / min. In addition, the said tensile test was done in 23 degreeC and the environment of 50% of a relative humidity. Here, as the stress at break and the elongation between marks of the laminate, an average value of the values in the MD direction and the values in the TD direction was adopted.
(2)透明性
 積層体から50mm×50mmの試験片を切り出し、JIS K7136:2000に準拠して、株式会社村上色彩技術研究所製のヘーズ・透過率計HM-150を用いて、試験片のHazeおよび全光線透過率をそれぞれ測定した。
(2) Transparency Test pieces of 50 mm × 50 mm were cut out from the laminate, and in accordance with JIS K7136: 2000, using a haze / transmittance meter HM-150 manufactured by Murakami Color Research Laboratory, Inc., Haze and total light transmittance were measured respectively.
(3)層間接着強度
 積層体から15mm幅の試験片を切り出し、JIS Z1707:1997に準拠し、株式会社島津製作所製の引張試験機Autograph AG-Xを用いて、チャック間距離:90mm、引張速度:500mm/分の条件で、上記試験片における熱可塑性ポリウレタン樹脂層(A)とアイオノマー樹脂層(B)との層間接着強度を測定した。
(3) Interlayer adhesive strength A test piece of 15 mm width was cut out from the laminate, and the distance between chucks: 90 mm, tensile speed using a tensile tester Autograph AG-X manufactured by Shimadzu Corporation in accordance with JIS Z1707: 1997. : The interlayer adhesive strength of the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) in the test piece was measured under the condition of 500 mm / min.
(4)耐汚染性
 積層体の外層2の表面に油性ペン(寺西化学工業株式会社製マジックインキNo.500)で汚れを付けた後、4時間後に、エタノールを用いて汚れをふき取った。次いで、油性ペンの跡を目視で観察し、以下の基準で積層体の耐汚染性を評価した。
〇:油性ペンの跡が観察されない、あるいは薄っすらと観察される
×:油性ペンの跡がはっきりと観察される
(4) Contamination resistance The surface of the outer layer 2 of the laminate was soiled with an oil-based pen (Magic Ink No. 500 manufactured by Terasai Chemical Industry Co., Ltd.), and after 4 hours, the soil was wiped off with ethanol. Subsequently, the marks of the oil-based pen were visually observed, and the stain resistance of the laminate was evaluated based on the following criteria.
:: No mark of oil-based pen observed or faintly observed ×: Mark of oil-based pen clearly observed
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 実施例1および2の積層体は、柔軟性、機械的強度、透明性、層間接着性、および耐汚染性の性能バランスに優れていた。これに対し、比較例1~4の積層体は、柔軟性、機械的強度、透明性、層間接着性、および耐汚染性の性能バランスに劣っていた。 The laminates of Examples 1 and 2 were excellent in the performance balance of flexibility, mechanical strength, transparency, interlayer adhesion, and stain resistance. On the other hand, the laminates of Comparative Examples 1 to 4 were inferior in the performance balance of flexibility, mechanical strength, transparency, interlayer adhesion, and stain resistance.
 この出願は、2017年12月15日に出願された日本出願特願2017-240621号を基礎とする優先権を主張し、その開示の全てをここに取り込む。 This application claims priority based on Japanese Patent Application No. 2017-240621, filed Dec. 15, 2017, the entire disclosure of which is incorporated herein.

Claims (20)

  1.  熱可塑性ポリウレタン樹脂層(A)と、アイオノマー樹脂層(B)と、前記熱可塑性ポリウレタン樹脂層(A)と前記アイオノマー樹脂層(B)との間に設けられた接着性樹脂層(C)と、を備える積層体であって、
     前記接着性樹脂層(C)は、エチレン・ビニルエステル共重合体およびエチレン・不飽和カルボン酸エステル共重合体から選択される少なくとも一種のエチレン・極性モノマー共重合体(C1)と、グリシジル基含有エチレン系共重合体(C2)(ただし、前記エチレン・極性モノマー共重合体(C1)を除く)と、を含む接着性樹脂組成物により構成される積層体。
    Thermoplastic polyurethane resin layer (A), ionomer resin layer (B), adhesive resin layer (C) provided between the thermoplastic polyurethane resin layer (A) and the ionomer resin layer (B) And a laminate comprising
    The adhesive resin layer (C) comprises at least one ethylene / polar monomer copolymer (C1) selected from ethylene / vinyl ester copolymer and ethylene / unsaturated carboxylic acid ester copolymer, and glycidyl group-containing A laminate comprising an adhesive resin composition comprising an ethylene-based copolymer (C2) (but excluding the ethylene / polar monomer copolymer (C1)).
  2.  請求項1に記載の積層体において、
     前記接着性樹脂組成物はシランカップリング剤により変性されたエチレン・極性モノマー共重合体(C3)(ただし、前記エチレン・極性モノマー共重合体(C1)および前記グリシジル基含有エチレン系共重合体(C2)を除く)をさらに含む積層体。
    In the laminate according to claim 1,
    The adhesive resin composition comprises an ethylene-polar monomer copolymer (C3) modified with a silane coupling agent (with the proviso that the ethylene-polar monomer copolymer (C1) and the glycidyl group-containing ethylene copolymer (C3) A laminate further including C2).
  3.  請求項2に記載の積層体において、
     前記エチレン・極性モノマー共重合体(C3)はエチレン・酢酸ビニル共重合体を含む積層体。
    In the laminate according to claim 2,
    A laminate comprising the ethylene / polar monomer copolymer (C3) is an ethylene / vinyl acetate copolymer.
  4.  請求項2または3に記載の積層体において、
     前記エチレン・極性モノマー共重合体(C3)の変性における前記シランカップリング剤は、重合性基を有するシランカップリング剤、アミノ基を有するシランカップリング剤およびエポキシ基を有するシランカップリング剤からなる群から選択される一種または二種以上を含む積層体。
    In the laminate according to claim 2 or 3,
    The silane coupling agent in the modification of the ethylene / polar monomer copolymer (C3) comprises a silane coupling agent having a polymerizable group, a silane coupling agent having an amino group, and a silane coupling agent having an epoxy group. A laminate comprising one or more selected from the group.
  5.  請求項1乃至4のいずれか一項に記載の積層体において、
     前記グリシジル基含有エチレン系共重合体(C2)の少なくとも一部がシランカップリング剤により変性されている積層体。
    The laminate according to any one of claims 1 to 4.
    The laminated body by which at least one part of the said glycidyl group containing ethylene-based copolymer (C2) is denatured by the silane coupling agent.
  6.  請求項5に記載の積層体において、
     前記グリシジル基含有エチレン系共重合体(C2)の変性における前記シランカップリング剤は、重合性基を有するシランカップリング剤、アミノ基を有するシランカップリング剤およびエポキシ基を有するシランカップリング剤からなる群から選択される一種または二種以上を含む積層体。
    In the laminate according to claim 5,
    The silane coupling agent in the modification of the glycidyl group-containing ethylene copolymer (C2) is a silane coupling agent having a polymerizable group, a silane coupling agent having an amino group, and a silane coupling agent having an epoxy group. A laminate comprising one or more selected from the group consisting of
  7.  請求項1乃至6のいずれか一項に記載の積層体において、
     前記アイオノマー樹脂層(B)がエチレン・不飽和カルボン酸系共重合体のアイオノマーを含む積層体。
    The laminate according to any one of claims 1 to 6,
    The laminated body in which the said ionomer resin layer (B) contains the ionomer of an ethylene and unsaturated carboxylic acid-type copolymer.
  8.  請求項1乃至7のいずれか一項に記載の積層体において、
     前記接着性樹脂組成物中の前記グリシジル基含有エチレン系共重合体(C2)の含有量に対する前記エチレン・極性モノマー共重合体(C1)の含有量の質量比が1以上30以下である積層体。
    In the laminate according to any one of claims 1 to 7,
    A laminate, wherein the mass ratio of the content of the ethylene / polar monomer copolymer (C1) to the content of the glycidyl group-containing ethylene copolymer (C2) in the adhesive resin composition is 1 or more and 30 or less .
  9.  請求項1乃至8のいずれか一項に記載の積層体において、
     前記グリシジル基含有エチレン系共重合体(C2)はエチレン・(メタ)アクリル酸グリシジル共重合体、エチレン・(メタ)アクリル酸グリシジル・酢酸ビニル共重合体、およびエチレン・(メタ)アクリル酸グリシジル・(メタ)アクリル酸エステル共重合体からなる群から選択される一種または二種以上を含む積層体。
    The laminate according to any one of claims 1 to 8.
    The glycidyl group-containing ethylene copolymer (C2) is ethylene / (meth) acrylate glycidyl copolymer, ethylene / (meth) acrylate glycidyl / vinyl acetate copolymer, and ethylene / (meth) acrylate glycidyl · The laminated body containing 1 type, or 2 or more types selected from the group which consists of a (meth) acrylic acid ester copolymer.
  10.  請求項1乃至9のいずれか一項に記載の積層体において、
     前記エチレン・極性モノマー共重合体(C1)がエチレン・酢酸ビニル共重合体を含む積層体。
    In the laminate according to any one of claims 1 to 9,
    The laminated body in which the said ethylene and polar monomer copolymer (C1) contains an ethylene and vinyl acetate copolymer.
  11.  請求項1乃至10のいずれか一項に記載の積層体において、
     JIS K6781:1994に準拠して測定される破断点応力が20MPa以上である積層体。
    The laminate according to any one of claims 1 to 10.
    A laminate having a stress at break of 20 MPa or more measured in accordance with JIS K 6781: 1994.
  12.  請求項1乃至11のいずれか一項に記載の積層体において、
     JIS K6781:1994に準拠して測定される標線間伸びが100%以上である積層体。
    The laminate according to any one of claims 1 to 11.
    A laminate having an elongation between marked lines of 100% or more measured in accordance with JIS K6781: 1994.
  13.  請求項1乃至12のいずれか一項に記載の積層体において、
     JIS K7136:2000に準拠して測定されるHazeが5%以下である積層体。
    The laminate according to any one of claims 1 to 12.
    Laminated body whose Haze measured based on JISK7136: 2000 is 5% or less.
  14.  請求項1乃至13のいずれか一項に記載の積層体において、
     JIS K7136:2000に準拠して測定される全光線透過率が80%以上である積層体。
    The laminate according to any one of claims 1 to 13.
    A laminate having a total light transmittance of 80% or more measured in accordance with JIS K7136: 2000.
  15.  請求項1乃至14のいずれか一項に記載の積層体において、
     JIS Z1707:1997に準拠して測定される、前記熱可塑性ポリウレタン樹脂層(A)と前記アイオノマー樹脂層(B)との層間接着強度が1.0N/15mm以上である積層体。
    In the laminate according to any one of claims 1 to 14,
    The laminated body whose interlayer adhesive strength of the said thermoplastic polyurethane resin layer (A) and the said ionomer resin layer (B) measured based on JISZ1707: 1997 is 1.0 N / 15 mm or more.
  16.  請求項1乃至15のいずれか一項に記載の積層体において、
     いずれか一方の最外層に粘着剤層(D)をさらに備える積層体。
    In the laminate according to any one of claims 1 to 15,
    The laminated body further equipped with an adhesive layer (D) in any one outermost layer.
  17.  請求項16に記載の積層体において、
     前記粘着剤層(D)がウレタン系粘着剤、ゴム系粘着剤、シリコーン系粘着剤、スチレン系粘着剤、オレフィン系粘着剤およびアクリル系粘着剤から選択される少なくとも1種の粘着剤により構成される積層体。
    In the laminate according to claim 16,
    The pressure-sensitive adhesive layer (D) is composed of at least one pressure-sensitive adhesive selected from urethane pressure-sensitive adhesives, rubber pressure-sensitive adhesives, silicone pressure-sensitive adhesives, styrene pressure-sensitive adhesives, olefin pressure-sensitive adhesives and acrylic pressure-sensitive adhesives Stacks.
  18.  請求項1乃至17のいずれか一項に記載の積層体において、
     保護フィルム、耐圧ホース、燃料チューブ、多層チューブ、衣料用フィルム、体液処理用フィルム、医療用テープ、建材用防水シート、防汚テープ、補修テープおよびマスキングテープからなる群から選択される積層体。
    The laminate according to any one of claims 1 to 17.
    A laminate selected from the group consisting of a protective film, a pressure resistant hose, a fuel tube, a multilayer tube, a film for clothing, a film for treating body fluid, a medical tape, a waterproof sheet for building materials, an antifouling tape, a repair tape and a masking tape.
  19.  請求項1乃至17のいずれか一項に記載の積層体において、
     ペイントプロテクションフィルムである積層体。
    The laminate according to any one of claims 1 to 17.
    A laminate that is a paint protection film.
  20.  請求項1乃至19のいずれか一項に記載の積層体において、
     前記アイオノマー樹脂層(B)面が大気側になるように使用する積層体。
    The laminate according to any one of claims 1 to 19,
    The laminated body used so that the said ionomer resin layer (B) surface may become an air | atmosphere side.
PCT/JP2018/045317 2017-12-15 2018-12-10 Layered body WO2019117085A1 (en)

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JP7468979B2 (en) 2019-09-30 2024-04-16 ロンシール工業株式会社 Thermoplastic resin waterproofing material
JP7437629B2 (en) 2020-06-18 2024-02-26 ダイニック株式会社 Clothing process sheet

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