WO2019111789A1 - Apparatus for forming compression groove, method for forming compression groove, and absorbent article - Google Patents

Apparatus for forming compression groove, method for forming compression groove, and absorbent article Download PDF

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Publication number
WO2019111789A1
WO2019111789A1 PCT/JP2018/043849 JP2018043849W WO2019111789A1 WO 2019111789 A1 WO2019111789 A1 WO 2019111789A1 JP 2018043849 W JP2018043849 W JP 2018043849W WO 2019111789 A1 WO2019111789 A1 WO 2019111789A1
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WO
WIPO (PCT)
Prior art keywords
absorber
surface portion
area
region
squeezing
Prior art date
Application number
PCT/JP2018/043849
Other languages
French (fr)
Japanese (ja)
Inventor
竜祐 尾▲崎▼
渡辺 哲
花生 裕之
Original Assignee
王子ホールディングス株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2018177727A external-priority patent/JP6547889B2/en
Application filed by 王子ホールディングス株式会社 filed Critical 王子ホールディングス株式会社
Priority to CN201880078816.2A priority Critical patent/CN111432767B/en
Priority to RU2020122208A priority patent/RU2747960C1/en
Publication of WO2019111789A1 publication Critical patent/WO2019111789A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F13/531Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad
    • A61F13/532Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad inhomogeneous in the plane of the pad
    • A61F13/533Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad inhomogeneous in the plane of the pad having discontinuous areas of compression

Definitions

  • the present invention relates to a forming apparatus, a forming method, and an absorbent article in which compressed grooves are provided in an absorbent body.
  • Absorbent articles such as disposable diapers (hereinafter simply referred to as “diapers”) are widely known, in which an excreted body fluid (hereinafter simply referred to as “liquid”) is induced to be absorbed by an absorbent body.
  • the absorbent body is obtained by wrapping an absorbent core mainly composed of a fiber material (pulp and the like) and a superabsorbent resin (Super Abosorbent Polymer, simply referred to as "SAP”) by a covering member such as a tissue or a non-woven fabric. It is required that the liquid be absorbed efficiently by this absorber.
  • Patent Document 1 in an apparatus for forming compressed grooves, an absorber is continuously compressed in a predetermined pattern of the above-mentioned projections using a roll provided with projections for compression, and the absorber is compressed into It is described to form a groove.
  • the liquid can be widely diffused throughout the absorber through the thus formed compressed groove, and the absorbability of the absorber is improved.
  • the device for forming compressed grooves can appropriately adjust the rotational speed of the roll when forming the compressed grooves.
  • the pressing groove forming apparatus in order to improve the production efficiency, it is required to improve the rotational speed of the roll.
  • the inventor rotates the roll at a relatively high speed when forming the squeezing groove in the absorber, and the fiber material in the squeezing groove to be formed is largely moved in the covering member to form the squeezing groove. It has been found that the predetermined amount of SAP can not be realized. In particular, it has been found that the SAPs constituting the absorber move relatively largely to the fiber material around them due to the impact at the time of pressing, that is, they can not maintain the necessary amount of SAP in the pressing area, that is, they scatter. .
  • the objective of this invention is providing the formation apparatus of the pressing groove which improves the fixing power of the absorptive core and coating member in a pressing groove, a formation method, and an absorbent article.
  • a pressing groove forming apparatus for forming pressing grooves in an absorbent article provided with an absorbent body in which the absorbent resin of the present invention is dispersed and disposed is a convex portion protruding outward from an outer surface
  • squeezing means for moving the protrusion relative to the absorber to squeeze the absorber to form the pressing groove in the absorber, the protrusion having a cross-sectional area that is the smallest cross-sectional area A first side surface portion, a second side surface portion facing the first side surface portion, a top surface portion disposed between the first side surface portion and the second side surface portion, the first side surface portion, and And a sloped surface portion that continuously connects at least one of the second side surface portions and the top surface portion.
  • the convex portion includes an inclined surface portion that continuously connects the first side surface portion, the second side surface portion, and the top surface portion, and the outer surface and the first surface portion are formed.
  • a first straight line connecting a first intersection with the side surface and a second intersection with the outer surface and the second side surface is parallel to the top surface, and the first side surface and the first side surface
  • the second straight line, which is a perpendicular bisector of the first straight line, is the axis of symmetry.
  • the second straight line is a vertical bisector of the first straight line.
  • the second straight line is a vertical bisector of the first straight line. It may be characterized by line symmetry.
  • the forming apparatus of the said pressing groove piles a liquid-permeable surface sheet on the said absorber, makes the said convex part contact
  • the compressed groove may be formed in the surface sheet and the absorber.
  • the device for forming a squeeze groove may be characterized in that the inclined surface portion includes at least one recess and / or at least one protrusion.
  • distributed and arranged has a convex part which protrudes outward from an outer peripheral surface.
  • the inclined surface Restoring a temporary press area squeezed by a smooth connection between a non-squeeze area and a squeeze area squeezed by the top surface together with a density change area squeezed by the adjacent side portion; Is included.
  • the convex portion further includes an inclined surface portion that continuously connects the second side surface portion and the top surface portion, and the absorbent body is rotated according to the rotation of the rotating member.
  • Forming a temporary press area squeezed by the inclined surface portion continuously connected to the second side surface portion; squeezing the absorber; and the inclined surface portion continuously connected to the second side surface portion Restoring the squeezed temporary press area so as to smoothly connect the non-squeezed area and the squeeze area squeezed by the top surface together with the density change area squeezed by the adjacent side portion; It may be characterized by including.
  • an absorbent article provided with an absorber to which an absorptive resin of the present invention is distributed, and is provided with a pressing groove is a pressing area in a section where the pressing groove has a minimum cross section.
  • a pair of density change areas arranged so as to sandwich the squeeze area and smoothly connecting the non-squeeze area and the squeeze area, and adjacent to the squeeze area in at least one of the density change area.
  • the squeeze area has a higher density than the non-squeeze area, while the density change area has a density gradually decreasing from the squeeze area toward the non-squeeze area
  • the absorbent resin may be uniformly distributed over the boundary between the squeezed area and the density change area when the absorbent body is viewed in plan. It is good also as things.
  • the absorbent body is composed of an absorbent core containing a fiber material and an absorbent resin, and a covering member made of a fiber material covering the absorbent core, and the squeeze region is It may be provided by bonding the absorbent resin of the absorbent core and the fiber material of the covering member.
  • the absorbent article is composed of the absorbent body, and a liquid-permeable surface sheet which covers the absorbent body and is made of a fiber material, and the squeezing region is the absorbent resin of the absorbent core and the surface. It may be characterized in that it is provided by bonding of the sheet to the fiber material.
  • the formation apparatus, formation method, and absorbent article of a pressing groove which improve the fixing power of the absorptive core and coating member in a pressing groove can be provided.
  • FIG. 1 is the perspective view seen from the front side which shows an example of the diaper which concerns on one Embodiment of this invention.
  • FIG. 2 is a schematic plan view of the stretched state of the diaper shown in FIG. 1 as viewed from the top sheet side.
  • FIG. 3 is an exploded perspective view of the diaper shown in FIG.
  • FIG. 4 is a perspective view showing an embodiment of the pressing groove forming apparatus according to the present invention, and is a view for explaining a state in which the absorber is pressed by two rolls.
  • FIG. 5A is a cross-sectional view in the MD direction when the absorber is squeezed with two rolls shown in FIG. 4.
  • FIG. 5B is a cross-sectional view in the CD direction when the absorber is squeezed with two rolls shown in FIG. 4.
  • FIG. 5A is a cross-sectional view in the MD direction when the absorber is squeezed with two rolls shown in FIG. 4.
  • FIG. 5B is a cross-sectional view in the CD direction when the absorber is squeezed with
  • FIG. 6 is a schematic view in which the cross-sectional shape in the VI-VI direction of the convex portion shown in FIG. 4 is enlarged, and is a view for explaining details of the convex portion.
  • FIG. 7A is a cross-sectional view in the MD direction at the start of squeezing by the projections when squeezing the absorber with the roll shown in FIG. 6.
  • FIG. 7B is a cross-sectional view in the MD direction when the thickness of the absorber at the time of pressing is reduced when the absorber shown in FIG. 6 is pressed.
  • FIG. 7C is a cross-sectional view in the MD direction when the thickness of the absorber at the time of pressing when the absorber is pressed by the roll shown in FIG. 6 is at a minimum.
  • FIG. 7A is a cross-sectional view in the MD direction at the start of squeezing by the projections when squeezing the absorber with the roll shown in FIG. 6.
  • FIG. 7B is a cross
  • FIG. 7D is a cross-sectional view in the MD direction when the convex portion is separated from the pressing groove when the absorber shown in FIG. 6 is pressed by the roll.
  • FIG. 8A is an enlarged schematic cross-sectional view of a squeeze groove showing a change in shape when the convex portion is separated from the squeeze groove from the minimum thickness of the absorber at the time of squeezing in FIGS. 7C and 7D.
  • FIG. 8B is an enlarged schematic plan view of the compressed groove showing a change in shape when the convex portion is separated from the compressed groove from the minimum thickness of the absorber at the time of compressed in FIGS. 7C and 7D.
  • FIG. 9 is a schematic cross-sectional view showing another embodiment of squeezing with two rolls shown in FIG.
  • FIG. 10 is a schematic plan view of the absorber portion shown in FIG. 2 as viewed from the top sheet side, and is a view for explaining a pressing groove formed in the absorber.
  • 11A is a schematic cross-sectional view in the direction of XIa-XIa in FIG. 11B is a schematic cross-sectional view in the direction of XIb-XIb in FIG.
  • FIG. 12A is an enlarged schematic view of a convex portion provided with a depressed portion in an inclined surface portion which is a modified example of the cross-sectional shape of the convex portion according to the present invention.
  • FIG. 12B is an enlarged schematic view of a projection in which a projection is provided on an inclined surface which is a modified example of the cross-sectional shape of the projection according to the present invention.
  • Embodiments of the present invention will be described in detail with reference to FIGS. 1 to 12B.
  • the present invention is not limited to the aspect of this embodiment.
  • a pressing groove is referred to as what refers to the groove
  • part in which the pressing groove is formed among absorbers has become a high density compared with the site
  • the MD direction represents the transport direction of the absorber in the manufacturing process of the absorber
  • the CD direction represents the direction orthogonal to the MD direction
  • FIG. 1 is a perspective view seen from the front side showing an example of a diaper according to an embodiment of the present invention
  • FIG. 2 is a schematic view of the unfolded state of the diaper shown in FIG.
  • FIG. 3 is a plan view
  • FIG. 3 is an exploded perspective view of the diaper shown in FIG.
  • ruptured is each shown for convenience of explanation.
  • the diaper 10 includes a front body region 10F, a back body region 10R, and a crotch region 10C connecting the front body region 10F and the back body region 10R.
  • a waist-surrounding opening 10W is formed which surrounds a portion of the waist of the wearer by the front body region 10F and the back body region 10R when worn.
  • the lower end portions of the front body region 10F and the back body region 10R and the crotch region 10C form a pair of left and right leg openings 10L surrounding the thighs of the legs of the wearer.
  • the front body region 10F is located on the ventral side of the wearer, and the back body region 10R is located on the dorsal side of the wearer.
  • the crotch region 10C covers the wearer's crotch, and the wearer's legs pass through the pair of left and right leg openings 10L. Accordingly, the leg-surrounding openings 10L are positioned anywhere from the base of the wearer's legs to around the thigh.
  • the diaper 10 includes a cover sheet 11 provided to cover the front body region 10F and the back body region 10R together with the crotch region 10C, and a pair of left and right fastenings adhered to the left and right end edges of the back body region 10R of the cover sheet 11. It further comprises a tape 10A and a front patch sheet 10B adhered to the front body region 10F of the cover sheet 11.
  • the fastening tape 10A is repeatedly and releasably joined to the front patch sheet 10B, and in this joined state, the leg-surrounding openings 10L and the waist-surrounding openings 10W are formed.
  • the imaginary line P extends from the ventral side to the dorsal side through the crotch portion in the central portion of the diaper.
  • the virtual line P extends along the diaper surface in the vertical direction and via the crotch portion on the back side Also extend vertically.
  • the diaper 10 includes, in order from the outside, a cover sheet 11 formed of a thin non-woven fabric to obtain a good touch, and a back sheet (back sheet) 12 having liquid impermeability. And an absorbent 13, a top sheet (surface sheet) 14 having liquid permeability, and a pair of solid gathers (side sheets) 15 formed of hydrophobic sheet members. It is a thing.
  • the cover sheet 11 is formed with a pair of cutouts 11N which become the leg-surrounding openings 10L on the left and right sides of the crotch region 10C. Between the cover sheet 11 and a pair of solid gathers 15 to be described later, a pair of thread rubbers 16 for forming a gather around the legs are bonded in a stretched state.
  • the back sheet 12 is joined to the cover sheet 11 on one side and joined to the top sheet 14 via the absorber 13 on the other side. Further, in the back sheet 12, an area corresponding to the upper end of the back body area 10R extends along the width direction of the back sheet 12 and is elastic for giving the wearer an appropriate wearing feeling around the waist. Sheet 10D is joined.
  • Absorbent body 13 has a mat-like shape in which absorbent core 17 mainly composed of pulp and SAP distributed substantially uniformly in pulp is covered with a covering member (core wrap) 18 such as tissue or nonwoven fabric. It is.
  • a joint formed by wrapping the absorbent core 17 with the covering member 18 is, for example, the upper surface of the absorber 13 as shown in FIG. 3 and in the front-rear direction (the extending direction of the imaginary line P in FIG. 2). It is formed to extend.
  • the absorber 13 has a relatively large proportion of SAP, that is, a long type having a large basis weight (weight per unit area), and a relatively small proportion of SAP, that is, a short type having a small basis weight. .
  • the absorber 13 of the present embodiment has an elongated shape so as to extend over the front body region 10F, the crotch region 10C, and the back body region 10R.
  • the absorber 13 of this embodiment is a rectangular shape having different lengths in the front-rear 2 and FIG. 3, the front and back length is longer than the left and right length).
  • the shape of the absorber 13 of this embodiment is not limited to this, for example, the thing of substantially square shape whose front and rear, right and left length is comparable, the thing in which the corner of the front and rear ends is rounded off, elliptical shape extended front and back It includes various shapes such as ones and circular ones.
  • a pair of arc-shaped notches may be formed to correspond to the pair of leg openings 10 ⁇ / b> L.
  • a plurality of compressed grooves 20 are continuously formed on the surface of the absorber 13 and arranged in a diagonal grid.
  • the squeezing groove 20 is formed by squeezing the absorber 13 by a squeezing groove forming apparatus 100 described later.
  • the continuous formation of the squeezing groove 20 allows air to pass through the continuous squeezing groove to the ventral side or the back side, and the air permeability can be secured.
  • the pressing groove 20 in the absorber 13 it is possible to rapidly diffuse the liquid to the entire absorber 13 and efficiently absorb it using the entire absorber 13. Furthermore, it becomes easy to bend in the pressing groove 20, and the fit of the diaper 10 can be improved.
  • the pair of solid gathers 15 is provided along the front-rear direction of the absorber 13, and of the side edges extending in the front-rear direction of the absorber 13, one side edge exhibits a substantially linear shape, and the other side edge A notch 15N is formed in the vicinity of the crotch.
  • the inner portions of the pair of solid gathers 15 are not bonded to the top sheet 14, and the solid gathers 15 include free ends at the side edges of the substantially straight shape.
  • a rubber thread 19 that is an elastic member that exerts a tensile force is disposed in a stretched state along the front-rear direction of the absorber 13.
  • the pair of solid gathers 15 can be erected along the side edges of the absorber 13 in the worn state by the thread rubber 19.
  • FIG. 4 is a perspective view showing an embodiment of the pressing groove forming apparatus according to the present invention, and is a view for explaining a situation where two rolls squeeze the absorber
  • FIG. 5A is a view 4 is a cross-sectional view in the MD direction when the absorber is squeezed with two rolls shown in FIG. 4
  • FIG. 5B is a cross-sectional view in the CD direction when the absorber is squeezed with two rolls shown in FIG. It is.
  • FIG. 6 is a schematic view enlarging the cross-sectional shape in the VI-VI direction, which is the extending direction of the convex portion shown in FIG. 4, and is a view for explaining the details of the convex portion 31.
  • the broken line in FIG. 6 represents the outer peripheral surface 30E of the first roll 30.
  • the squeeze groove forming apparatus 100 includes a first roll (hereinafter, referred to as “rotating member”) 30 and a second roll (second rotating member) 40 that rotates with the first roll 30.
  • the first roll 30 has an outer peripheral surface 30E and a convex portion 31 protruding outward from the outer peripheral surface 30E, and squeezes the absorbent body 13 by the convex portion 31 to form the compressed groove 20 in the absorbent body 13 Configured
  • the second roll 40 has an outer circumferential surface 40E, and is configured to squeeze the absorber 13 by rotating with the first roll 30.
  • the rotation axis of the first roll 30 is X30
  • the rotation axis of the second roll 40 is X40.
  • the material of the first roll 30 and the second roll 40 is not particularly limited, but for example, it is preferably made of metal. Further, the convex portion 31 may be provided integrally with the first roll 30 or may be provided separately.
  • the convex portion 31 extends in a second direction different from the first direction in a cross state with respect to the first convex portion 31 a extending in the first direction and the first convex portion 31 a. And a second convex portion 31 b. That is, the first convex portion 31a and the second convex portion 31b are formed in a lattice shape.
  • the first roll 30 squeezes the absorbent body 13 with the first convex portion 31 a to form a first compressed groove 20 a described later in the absorbent body 13, and squeezes the absorbent body 13 with the second convex portion 31 b to form the absorbent body 13. It forms so that the 2nd pressing groove 20b mentioned later may be formed (refer FIG. 10 mentioned later).
  • the convex portion 31 It is disposed between the first side surface 311S, the second side surface 312S located on the opposite side of the rotation direction B of the first roll 30 from the first side surface 311S, and the first side surface 311S and the second side surface 312S.
  • the first side surface 311 S, the first inclined surface 313 T, the top surface 310 U, the second inclined surface 314 T, and the second side surface 312 S squeeze the absorber 13 as the first roll 30 rotates. It is configured.
  • the convex portion 31 will be described in detail.
  • the intersection of the outer peripheral surface 30E and the first side surface 311S is a first intersection 321P
  • the intersection of the second side surface 312S and the outer peripheral surface 30E is a second intersection 322P
  • the intersection of the first side surface 311S and the first inclined surface 313T is a third intersection 323P
  • the intersection of the second side surface 312S and the second inclined surface 314T is the fourth intersection 324P
  • the intersection of the first inclined surface 313T and the top surface 310U is the fifth intersection 325P
  • the second inclined surface 314T An intersection point with the top surface portion 310U is referred to as a sixth intersection point 326P.
  • a straight line connecting the first intersection point 321P and the second intersection point 322P is taken as a first straight line 331L
  • a perpendicular bisector of the first straight line 331L is taken as a second straight line 332L.
  • a parallel line to the first straight line 331L passing the third intersection point 323P is a first parallel line 341PL
  • a parallel line to the first straight line 331L passing the fourth intersection point 324P is a second parallel line 342PL
  • a first parallel line to the fifth intersection 325P is taken as a third parallel line 343PL
  • a parallel line to the first straight line 331L passing through the sixth intersection point 326P is taken as a fourth parallel line 344PL.
  • a normal to the first straight line 331L passing through the third intersection point 323P is a first normal 351NL
  • a normal to the first straight line 331L passing the fourth intersection point 324P is a second normal 352NL
  • a first normal passing through a fifth intersection point 325P is taken as a third normal 353NL
  • a normal to the first straight line 331L passing through the sixth intersection point 326P is taken as a fourth normal 354NL.
  • An acute angle formed by the first side surface portion 311S and the first straight line 331L is ⁇ 1
  • an acute angle formed by the second side surface portion 312S and the first straight line 331L is ⁇ 1
  • an acute angle formed by the second side surface portion 312S and the first straight line 331L is ⁇ 2
  • the acute angle formed by ⁇ 2 is ⁇ 1
  • the acute angle formed by the second inclined surface portion 314T and the fourth parallel line 344PL is ⁇ 2.
  • the convex portion 31 in the present embodiment has a shape of line symmetry with the second straight line 332L as an axis of symmetry. That is, the first side surface portion 311S and the first inclined surface portion 313T are in line symmetry with the second side surface portion 312S and the second inclined surface portion 314T, with the second straight line 332L as a symmetry axis.
  • the top surface portion 310U is parallel to the first straight line 331L, the angle ⁇ 1 is equal to the angle ⁇ 2, the angle ⁇ 1 is equal to the angle ⁇ 2, and the distance L1 is equal to the distance L2. Furthermore, the angles ⁇ 1 and ⁇ 2 are larger than the angles ⁇ 1 and ⁇ 2, and the distance L3 is longer than the distances L1 and L2.
  • connection between the first side surface 311S and the first inclined surface 313T, the connection between the second side surface 312S and the second inclined surface 314T, and the connection between the first inclined surface 313T and the top surface 310U is not limited to this, and it may be chamfered.
  • the portion of the convex portion 31 capable of contacting the absorber 13 be a curved surface, in order to achieve the effect of preventing the damage of the covering member 18 stacked on the absorbent core 17.
  • the diaper 10 in the present embodiment is manufactured by, for example, a manufacturing method including the following steps.
  • the continuous absorber 13 after embossing is caused to flow downstream in the MD direction, and cut by the cutting device at a length necessary for one diaper, and the top sheet 14, the back sheet 12, the cover sheet After being joined to the 11th grade, the diaper 10 is manufactured.
  • FIG. 7A is a cross-sectional view in the MD direction at the start of squeezing by the projections when the absorbent body is squeezed with the roll shown in FIG. 6, and FIG. 7B squeezes the absorbent body with the roll shown in FIG. 7C is a cross-sectional view in the MD direction when the thickness of the absorber at the time of pressing is reduced
  • FIG. 7C is the thickness of the absorber at the time of pressing when the absorber is pressed by the roll shown in FIG.
  • FIG. 7D is a cross-sectional view in the MD direction when the convex part is separated from the pressing groove when the absorber is squeezed by the roll shown in FIG. 7A to 7D, for convenience of explanation, one cross section of the convex portion 31 is focused, and the other cross section of the convex portion 31 and the second roll 40 are omitted.
  • the inventor has determined that the fixing force between the absorbent core 17 and the covering member 18 in the squeezing groove 20 is greater than the occlusion of the pulps in the absorbent body 13 with the SAP and the pulp dispersed in the absorbent core 17.
  • the influence of the combination of That is, scattering of the SAP from the squeezed region 201 B to the peripheral region due to the impact of squeezing is the cause of lowering the fixing power between the absorbent core 17 and the covering member 18 in the squeezed groove 20. Therefore, in the squeezed area 201 B, scattering of the SAP into the peripheral area is prevented, and coupling of the SAP of the many absorbent cores 17 prevented from scattering and the pulp of the covering member 18 is efficiently performed.
  • the means for preventing the scattering of the SAP will be described in detail.
  • the convex portion 31 has a first inclined surface portion 313T on the side of the rotational direction B with respect to the top surface portion 310U and a second inclined surface portion 314T on the side opposite to the rotational direction B of the top surface portion 310U. And have.
  • the corresponding shape of the convex portion 31 squeezes the absorber 13 to form the squeezing groove 20.
  • the pressing region 201B (the thick dot pattern in the figure), which is a region where the top surface portion 310U squeezes the absorber 13,
  • a provisional press area (adjacent part) 202B (slightly dark dot pattern in the figure), which is an area where the inclined surface 313T and the second inclined surface 314T squeeze the absorber 13, is formed.
  • the squeezing region 201A (the dark dot pattern in the figure), which is a region where the top surface portion 310U squeezes the absorber 13, is formed in the squeezing groove 20.
  • the top surface portion 310U squeezes the absorber 13 to form the squeezed region 201B, and the first inclined surface portion 313T and the first inclined surface portion 313T
  • the two inclined surface portions 314T squeeze the absorber 13 to form a temporary press area 202B.
  • this temporary press area 202B compared with the case where it is squeezed by the convex part of only the top face part without the inclined face part, the pressing force by the squeezing is small and therefore the impact (kinetic energy) of the squeezing applied to the area is small.
  • the SAP scattered from the pressing area 201B to the peripheral area by the impact of the pressing of the top surface portion 310U suppresses scattering to the peripheral area.
  • the first inclined surface portion 313T and the second inclined surface portion 314T further squeeze the absorber 13 to form a temporary press region 202B.
  • the density of the absorbent body 13 in the case (3) is higher than when the convex portion 31 starts to squeeze the absorbent body 13 (see FIG. 7A). Thereby, scattering of SAP from the pressing area 201B to the adjacent temporary pressing area 202B is further prevented.
  • the density of the absorber 13 in the squeezed region 201B is also higher than when the convex portion 31 starts squeezing the absorber 13 (see FIG. 7A).
  • the squeeze region 201B it is possible to efficiently perform the combination of a large number of shatter-prevented SAPs and pulp, that is, the SAP of the absorbent core 17 and the pulp of the covering member 18. Therefore, the fixing power between the absorbent core 17 and the covering member 18 in the compressed groove 20 can be improved, and the air permeability in the absorbent body 13 can also be improved.
  • the absorbent body 13 is squeezed by the top surface portion 310U, and is irreversibly formed by the bonding force between the SAP and the pulp, that is, the bonding force between the SAP and the pulp is that of the absorber 13. It is formed to be larger than the resilience.
  • the absorber 13 is squeezed by the first inclined surface portion 313T and the second inclined surface portion 314T, and is temporarily formed by the bonding force between SAP and pulp, that is, SAP and pulp.
  • the bonding force is formed to be smaller than the restoring force of the absorber 13 (see arrow F in FIG. 8A).
  • the pressing region 201A is in the form of a film, in which SAP is irreversibly pressed due to the bonding with the pulp.
  • the temporary press area 202B is restored from the fact that the resilience of the absorber 13 (see arrow F in FIG. 8A) is larger than the bond strength between SAP and pulp, It changes to a part of the density change area 203A (see FIG. 8A). Therefore, the pressing groove 20 is comprised from the pressing area
  • the angle ⁇ 1 ( ⁇ 2) (see FIG. 6) formed by the first inclined surface 313T and the second inclined surface 314T and the top surface 310U is appropriately set such that the temporary press area 202B is temporarily formed. It is set.
  • the amount of SAP bound to the pulp at the time of pressing is larger than in the absorbent 13 (for short) having a small proportion of SAP. ) Is set large so that the cohesion between the SAP and the pulp does not become larger than the resilience of the absorber 13.
  • FIG. 8A is an enlarged schematic cross-sectional view of the pressing groove showing the shape change when the convex portion is separated from the pressing groove from the time of the minimum thickness of the absorber at the time of pressing in FIG. 7C and FIG. 7D; It is an expansion model top view of a pressing groove which shows shape change when a convex part estranges from a pressing groove from the time of minimum thickness of an absorber at the time of pressing in Drawing 7D.
  • FIG. 7C is the minimum, that is, the cross-sectional shape and plane shape at the time of formation of squeezing groove 20 are shown by broken lines, and when the convex of FIG. That is, the cross-sectional shape and the planar shape at the end of the formation of the compressed groove 20 are shown by solid lines.
  • the arrow to which "x" was attached in FIG. 8A and FIG. 8B shows typically that the movement of SAP in the arrow direction is suppressed.
  • the cross-sectional shape and plane shape (broken line in the figure) at the time of formation of the pressing groove 20 are the pressing area 201B (dark dot pattern in the figure) and the temporary press area 202B (in the figure). (A slightly dark dot pattern), a density change area 203B, and a non-pressed area 204.
  • the surface area of the temporary press area 202B is S1
  • the surface area of the density change area 203B is S2.
  • the cross-sectional shape and the planar shape (solid line in the figure) at the end of the formation of the pressing groove 20 are formed of the pressing region 201A, the density change region 203A and the non-pressing region 204.
  • the surface area of the density change area 203A is S3.
  • the temporary press area 202B in the present embodiment has a resilience of the absorber 13 (see arrow F in FIG. 8A) greater than the bond strength between the SAP and the pulp, so the temporary press area 202B is between the non-pressed area 204 and the pressed area 201B. Together with the adjacent density change area 203B are restored so as to connect smoothly, and change to a part of the density change area 203A. Thereby, the surface area S1 of the temporary press area 202B becomes a part of the surface area S3 of the density change area 203A.
  • the pressing region 201A is a region where the density of the absorber 13 is the highest, and the non-pressing region 204 is an absorption region. This is the area where the density of the body 13 is the lowest.
  • the density change area 203A is an area in which the density gradually decreases from the pressing area 201A having the highest density toward the non-pressing area 204 having the lowest density.
  • the density change area 203A is compressed by the non-squeezed area 204, the distance between the pulps constituting the absorber 13 is reduced appropriately, and hence the capillary force is increased to improve the liquid absorption capacity.
  • the temporary press area 202B changes to a part of the density change area 203A that mainly absorbs the liquid. Therefore, since the surface area S3 of the density change area 203A is larger than the surface area S2 of the density change area 202B, it is considered that the effect of improving the liquid absorbing power is exerted.
  • the amount of SAP contained in the squeezed region 201A is reduced by scattering of the SAP from the squeezed region 201B to the peripheral region due to the impact of the squeezing, while being included in the density change region 203A near the squeezed region 201A.
  • Phenomenon has occurred that the amount of SAP to be Under the present circumstances, when the absorber 13 is planarly viewed, SAP contained in the absorber 13 will be unevenly distributed over the boundary of the pressing area
  • the thickness h of the absorber at the time of pressing is minimum (the broken line in the figure), a temporary pressing region 202B having a relatively higher density than the non-pressing region is temporarily formed.
  • the temporary press region 202B so as to surround the squeezed region 201B. Therefore, even if the first roll 30 and the second roll 40 are rotated at high speed, scattering of SAP from the pressing area 201B to the peripheral area can be reliably prevented. As a result, in the squeezing region 201 B, the combination of many shatter-prevented SAPs and pulp, that is, the coupling of the SAP of the absorbent core 17 and the pulp of the covering member 18 can be efficiently performed. The fixing power between the absorbent core 17 and the covering member 18 in the above can be improved.
  • pressing groove 20 is formed by pressing absorber 13, the present invention is not limited to this.
  • FIG. 9 is a schematic cross-sectional view showing another embodiment in which the two rolls shown in FIG. 4 are squeezed, and is a view for describing the squeezing of the absorber and the top sheet.
  • the top sheet 14 is continuous in the MD direction as shown in FIG.
  • Each of the plurality of absorbers 13 is laminated in advance into a mat shape, and is divided into one sheet of the diaper 10.
  • the plurality of absorbers 13 are joined (for example, bonded) to the continuous top sheet 14 at predetermined intervals.
  • the laminate of the plurality of absorbers 13 and the continuous top sheet 14 flows in the A direction, and the first roll 30 and the first of the pressed groove forming device 100 are the same as in the above embodiment. It is squeezed with 2 rolls 40. Thereby, the pressing groove 20 will be formed by pressing of the convex part 31 in what laminated
  • the back sheet 12, the cover sheet 11 and the like are joined to the absorbent body 13 and the top sheet 14 after squeezing, and when cut to a necessary length, one diaper 10 is manufactured.
  • FIG. 10 is a schematic plan view of the absorber portion shown in FIG. 2 as viewed from the top sheet side, and is a view for explaining a pressing groove formed in the absorber.
  • 11A is a schematic sectional view in the direction of XIa-XIa in FIG. 10
  • FIG. 11B is a schematic sectional view in the direction of XIb-XIb in FIG.
  • FIG. 11A corresponds to the cross-sectional shape shown in FIG. 5B.
  • a first compressed groove 20a extending along a third direction corresponding to the first direction of the first convex portion 31a, and a second convex portion 31b.
  • a second compressed groove 20b is formed which extends along a fourth direction corresponding to the second direction.
  • the 1st pressing groove 20a and the 2nd pressing groove 20b are respectively comprised with the some groove
  • the position of the virtual line P on the absorber 13 extends from the upper end of the front body region toward the lower end of the rear body region. Specifically, when the absorber 13 has an elongated shape, the virtual line P extends in the front-rear direction of the absorber 13 as shown in FIG.
  • the squeeze groove 20 extends obliquely with respect to the imaginary line P. That is, the first squeezing groove 20a is inclined at an angle ⁇ to one side with respect to the direction along the side around the imaginary line P, for example, the front-back direction, and the second squeezing groove 20b is inclined to the other side Tilt at.
  • the angle ⁇ and the angle ⁇ ⁇ may be the same or different.
  • several 1st pressing groove 20a inclines at the same angle, respectively, and is arrange
  • the squeezing groove 20 is not formed up to the end of the absorbent body 13 in the width direction (left and right direction in FIG. 10), but along the anteroposterior direction of the absorbent body 13 (extension direction of the imaginary line P in FIG. 10). It is formed in a belt shape.
  • the region of the absorber 13 in which the pressing groove 20 is formed is referred to as a pressing groove forming region N1
  • the region in the width direction both ends of the absorber 13 in which the pressing groove 20 is not formed is referred to as a pressing groove non-forming region N2.
  • the present invention is not limited to this embodiment, and the pressing groove 20 is provided to the end of the absorber 13 in the width direction (left and right direction in FIG. 10). It goes without saying that it is also possible. Therefore, according to the present invention, the compressed groove non-forming region N2 may not be provided.
  • the present invention allows an aspect in which the pressing groove 20 is not formed up to the end in the front-rear direction of the absorber 13. As shown in FIG. 10, in the case of forming up to the end in the front and rear direction, it is possible to improve air permeability and anti-smearing.
  • the shape of the pressing groove 20 formed by pressing the absorber 13 and the top sheet 14 is the same as the pressing groove 20 formed by pressing the absorber 13 (FIGS. 7D and 8A).
  • FIG. 8B it has a trapezoidal shape without the temporary press area 202B. That is, the temporary press area 202B (see FIGS. 7A to 7D and 8A) formed by squeezing the first inclined surface portion 313T and the second inclined surface portion 314T (see FIGS. 6 and 7A to 7D) (See arrow F in FIG.
  • the temporary pressing area 202B is formed to prevent the scattering of the SAP from the pressing area 201B.
  • the squeeze region 201 B not only the combination of the shatter-prevented many SAPs and the pulp, that is, the SAP of the absorbent core 17 and the pulp of the covering member 18, but also the SAP and the top of the absorbent core 17. Bonding of the sheet 14 with the pulp can be performed efficiently. Therefore, the fixing power with the absorbent core, the covering member, and the top sheet 14 in the compressed groove 20 can be improved, and the air permeability in the absorbent body 13 can also be improved.
  • the temporary press area 202B changes to a part of the density change area 203A that mainly absorbs liquid. That is, since the surface area S3 of the density change area 203A is larger than the surface area S2 of the density change area 202B, it is considered that the effect of improving the liquid absorbing power is exerted (see FIG. 8A).
  • the structure of the diaper according to the above embodiment is not limited to the unfolded type as described above, but it is only a diaper including the configuration of the absorbent article defined in the claims. It may be of any configuration.
  • the present invention can be applied to a pants-type disposable diaper, a urine pad, and the like.
  • FIG. 12A is an enlarged schematic view of a convex portion provided with a depressed portion in an inclined surface portion which is a modified example of the sectional shape of the convex portion according to the present invention
  • FIG. 12B is a modified example of the sectional shape of the convex portion according to the present invention It is the expansion schematic diagram of the convex part which provided the projection part in a certain inclined surface part.
  • the convex portion 131 has a recessed portion 1315D in the first inclined surface portion 1313T and the second inclined surface portion 1314T.
  • the absorber 13 enters the depression 1315D, so the density of the absorber 13 in the temporary press region 202B can be lowered. Therefore, by providing the recessed portion 1315D, the density in the temporary press area 202B can be adjusted to be low, so that the temporary press area 202B is formed so as to be less likely to cause irreversible compression, that is, to be recoverable. can do.
  • the convex portion 231 is provided with a protrusion 2315P on the first inclined surface 2313T and the second inclined surface 2314T.
  • the protrusions 2315P squeeze the absorber 13, so that the density of the absorber 13 in the temporary press region 202B can be increased. Therefore, by providing the protrusion 2315 P, the density in the temporary press area 202 B can be adjusted to be high, and scattering of SAP from the pressing area 201 B to the adjacent temporary press area 202 B can be more reliably prevented.
  • one depression 1315 D is provided for each inclined surface and one protrusion 2315 P (see FIG. 12B) is provided for each inclined surface, but the invention is not limited thereto.
  • at least one inclined surface may be provided with at least one depression and / or projection.
  • the recess 1315D and the protrusion 2315P have a semicircular shape, but not limited to this shape, for example, a shape such as a triangle or a quadrangle, which is a relief region of the SAP, or the absorber 13 It is sufficient if it has a shape that allows temporary pressing. In order to prevent damage to the absorber 13, the tip of the protrusion 2315P may have a rounded shape.
  • the diagonal lattice-like array pattern is completed, but it is not limited to this.
  • the plurality of compressed grooves 20 may be intermittently formed on the surface of the absorber 13, and the arrangement pattern of the compressed grooves 20 is, for example, a polygonal array pattern such as triangles or hexagons, linear, It may be various arrangement patterns such as a pattern in which curvilinear or wavy ones are arranged in parallel.
  • the pressing groove 20 is formed in the top sheet 14 side of the absorber 13 in the above embodiment, the present invention is not limited thereto.
  • the back sheet 12 side of the absorber 13, the top sheet 14 side of the absorber 13 and the back sheet 12 You may form the pressing groove 20 in the side.
  • convex part 31 is provided in one rotation member, absorber 13 is squeezed between rotation members, and pressing groove 20 is provided, convex part 31 is provided in a press member, and between press members The squeezing member 20 may be squeezed with the squeezing groove 20.

Abstract

In a cross section that has the minimum cross-sectional area, a projection (31) is provided with a first inclined surface section (313T) on the rotation direction side with respect to a top surface section (310U) and a second inclined surface section (314T) on the side opposite to the rotation direction of the top surface section (310U). In response to rotation, in the rotation direction of a first roll (30), the top surface section (310U) compresses an absorber (13) to form a compression area (201B), and the first inclined surface section (313T) and the second inclined surface section (314T) compress the absorber (13) to form a temporary pressed area (202B). When the thickness of the absorber at the time of compression is minimum, the temporary pressed area (202B) having a density relatively higher than that of a non-compression area is formed temporarily. Therefore, an SAP in the compression area (201B) is prevented from scattering to the surrounding area, and thus the state thereof is maintained. Accordingly, in the compression area (201B), most of the SAP in the absorber (13) that is prevented from scattering can be efficiently bonded to pulp of the absorber (13).

Description

圧搾溝の形成装置、形成方法及び吸収性物品Device for forming compressed groove, method for forming compressed groove, and absorbent article
 本発明は、圧搾溝を吸収体に設ける形成装置、形成方法及び吸収性物品に関する。 The present invention relates to a forming apparatus, a forming method, and an absorbent article in which compressed grooves are provided in an absorbent body.
 排出された体液(以下、単に「液体」という)を吸収体に誘導して吸収させる使い捨ておむつ(以下、単に「おむつ」という)等の吸収性物品が広く知られている。吸収体は、主に繊維素材(パルプなど)と高吸収性樹脂(Super Abosorbent Polymer、単に「SAP」という)とからなる吸収性コアを、ティッシュや不織布等の被覆部材によって包んだものである。この吸収体に液体が効率よく吸収されることが求められている。 BACKGROUND ART Absorbent articles such as disposable diapers (hereinafter simply referred to as "diapers") are widely known, in which an excreted body fluid (hereinafter simply referred to as "liquid") is induced to be absorbed by an absorbent body. The absorbent body is obtained by wrapping an absorbent core mainly composed of a fiber material (pulp and the like) and a superabsorbent resin (Super Abosorbent Polymer, simply referred to as "SAP") by a covering member such as a tissue or a non-woven fabric. It is required that the liquid be absorbed efficiently by this absorber.
 そこで、例えば、特許文献1には、圧搾溝の形成装置において、圧搾用の凸部を備えたロールを用いて吸収体を上記凸部の所定のパターンで連続的に圧搾し、吸収体に圧搾溝を形成することが記載されている。このように形成された圧搾溝を介して液体を吸収体全体に広く拡散させることができ、吸収体の吸収性を向上させている。この圧搾溝の形成装置は、圧搾溝を形成する際に、ロールの回転速度を適宜調整し得るものである。ここで、圧搾溝の形成装置において、生産効率を向上させるために、ロールの回転速度を向上させることが要望されている。 Therefore, for example, in Patent Document 1, in an apparatus for forming compressed grooves, an absorber is continuously compressed in a predetermined pattern of the above-mentioned projections using a roll provided with projections for compression, and the absorber is compressed into It is described to form a groove. The liquid can be widely diffused throughout the absorber through the thus formed compressed groove, and the absorbability of the absorber is improved. The device for forming compressed grooves can appropriately adjust the rotational speed of the roll when forming the compressed grooves. Here, in the pressing groove forming apparatus, in order to improve the production efficiency, it is required to improve the rotational speed of the roll.
特開2011-72688号公報JP 2011-72688 A
 本発明者は、吸収体に圧搾溝を形成する際に、ロールを比較的高速で回転させると、形成される圧搾溝における繊維素材が被覆部材内で大きく移動してしまい、圧搾溝を形成する所定のSAP量を実現できないことを見出した。特に、吸収体を構成するSAPは、圧搾時の衝撃により、その周囲の繊維素材に対して相対的に大きく移動、つまり、飛散し、圧搾領域におけるSAPの必要な量を維持できないことを見出した。 The inventor rotates the roll at a relatively high speed when forming the squeezing groove in the absorber, and the fiber material in the squeezing groove to be formed is largely moved in the covering member to form the squeezing groove. It has been found that the predetermined amount of SAP can not be realized. In particular, it has been found that the SAPs constituting the absorber move relatively largely to the fiber material around them due to the impact at the time of pressing, that is, they can not maintain the necessary amount of SAP in the pressing area, that is, they scatter. .
 そこで、本発明の目的は、圧搾溝における吸収性コアと被覆部材との定着力を向上させる圧搾溝の形成装置、形成方法及び吸収性物品を提供することである。 Then, the objective of this invention is providing the formation apparatus of the pressing groove which improves the fixing power of the absorptive core and coating member in a pressing groove, a formation method, and an absorbent article.
 上記課題を解決するために、本発明の収性樹脂が分散配置されている吸収体を備えた吸収性物品に圧搾溝を形成する圧搾溝の形成装置は、外面から外方に突出する凸部を備え、前記凸部を前記吸収体に対して移動させて前記吸収体を圧搾して前記吸収体に前記圧搾溝を形成する圧搾手段、を備え、前記凸部は、最小断面積となる断面において、第1側面部と、前記第1側面部に対向する第2側面部と、前記第1側面部と前記第2側面部との間に配置される天面部と、前記第1側面部及び前記第2側面部の少なくともいずれか一方と前記天面部とを連続的に接続する傾斜面部と、を備えるものである。 In order to solve the above problems, a pressing groove forming apparatus for forming pressing grooves in an absorbent article provided with an absorbent body in which the absorbent resin of the present invention is dispersed and disposed is a convex portion protruding outward from an outer surface And squeezing means for moving the protrusion relative to the absorber to squeeze the absorber to form the pressing groove in the absorber, the protrusion having a cross-sectional area that is the smallest cross-sectional area A first side surface portion, a second side surface portion facing the first side surface portion, a top surface portion disposed between the first side surface portion and the second side surface portion, the first side surface portion, and And a sloped surface portion that continuously connects at least one of the second side surface portions and the top surface portion.
 また、上記圧搾溝の形成装置は、前記凸部が、前記第1側面部及び前記第2側面部と前記天面部とを連続的に接続する傾斜面部と、を備え、前記外面と前記第1側面部との第1交点と、前記外面と前記第2側面部との第2交点とを結ぶ第1直線は、前記天面部と平行であり、前記第1側面部及び前記第1側面部と連続的に接続する前記傾斜面部と、前記第2側面部及び前記第2側面部と連続的に接続する前記傾斜面部と、前記第1直線の垂直二等分線である第2直線を対称軸とした線対称となることを特徴とするものとしてもよい。 Further, in the device for forming a squeeze groove, the convex portion includes an inclined surface portion that continuously connects the first side surface portion, the second side surface portion, and the top surface portion, and the outer surface and the first surface portion are formed. A first straight line connecting a first intersection with the side surface and a second intersection with the outer surface and the second side surface is parallel to the top surface, and the first side surface and the first side surface The second straight line, which is a perpendicular bisector of the first straight line, is the axis of symmetry. The second straight line is a vertical bisector of the first straight line. The second straight line is a vertical bisector of the first straight line. It may be characterized by line symmetry.
 また、上記圧搾溝の形成装置は、液透過性の表面シートを前記吸収体に重ね、前記表面シートに前記凸部を当接させ、前記凸部で前記表面シート及び前記吸収体を圧搾して前記表面シート及び前記吸収体に前記圧搾溝を形成することを特徴とするものとしてもよい。 Moreover, the forming apparatus of the said pressing groove piles a liquid-permeable surface sheet on the said absorber, makes the said convex part contact | abut on the said surface sheet, and squeezes the said surface sheet and the said absorber by the said convex part. The compressed groove may be formed in the surface sheet and the absorber.
 また、上記圧搾溝の形成装置は、前記傾斜面部は、少なくとも一つの窪み部及び/又は少なくとも一つの突起部を備えることを特徴とするものとしてもよい。 The device for forming a squeeze groove may be characterized in that the inclined surface portion includes at least one recess and / or at least one protrusion.
 上記課題を解決するために、本発明の吸収性樹脂が分散配置されている吸収体を備えた吸収性物品を製造する圧搾溝の形成方法は、外周面から外方に突出する凸部を有する回転部材の回転に伴って、前記凸部に対応する形状が前記吸収体に形成されるように、前記吸収体を圧搾するステップであって、前記凸部は、最小断面積となる断面において、第1側面部と、前記第1側面部に対向する第2側面部と、前記第1側面部と前記第2側面部との間に配置される天面部と、前記第1側面部と前記天面部とを連続的に接続する傾斜面部と、を備え、前記回転部材の回転に伴って、前記吸収体に、前記傾斜面部により圧搾された仮プレス領域と、前記天面部により圧搾された圧搾領域とを形成する、前記吸収体を圧搾するステップと、前記傾斜面部により圧搾された仮プレス領域が、非圧搾領域と前記天面部により圧搾された圧搾領域との間を隣接する前記側面部により圧搾された密度変化領域とともに、滑らかに繋ぐように復元するステップと、を含むものである。 In order to solve the said subject, the formation method of the pressing groove which manufactures the absorptive article provided with the absorber by which the absorptive resin of this invention is disperse | distributed and arranged has a convex part which protrudes outward from an outer peripheral surface. A step of squeezing the absorber so that a shape corresponding to the convex portion is formed on the absorber as the rotating member rotates, and the convex portion has a minimum cross-sectional area in a cross section A first side surface portion, a second side surface portion facing the first side surface portion, a top surface portion disposed between the first side surface portion and the second side surface portion, the first side surface portion, and the top surface portion And a sloped surface portion continuously connecting to the surface portion, and the temporary pressing region squeezed by the sloped surface portion and the squeezed region squeezed by the top surface portion on the absorber as the rotating member rotates. And squeezing the absorber, the inclined surface Restoring a temporary press area squeezed by a smooth connection between a non-squeeze area and a squeeze area squeezed by the top surface together with a density change area squeezed by the adjacent side portion; Is included.
 また、上記圧搾溝の形成方法は、前記凸部が、前記第2側面部と前記天面部とを連続的に接続する傾斜面部をさらに備え、前記回転部材の回転に伴って、前記吸収体に、前記第2側面部と連続的に接続する前記傾斜面部により圧搾された仮プレス領域を形成する、前記吸収体を圧搾するステップと、前記第2側面部と連続的に接続する前記傾斜面部により圧搾された仮プレス領域が、非圧搾領域と前記天面部により圧搾された圧搾領域との間を隣接する前記側面部により圧搾された密度変化領域とともに、滑らかに繋ぐように復元するステップと、を含むことを特徴とするものとしてもよい。 Further, in the method of forming the squeezing groove, the convex portion further includes an inclined surface portion that continuously connects the second side surface portion and the top surface portion, and the absorbent body is rotated according to the rotation of the rotating member. Forming a temporary press area squeezed by the inclined surface portion continuously connected to the second side surface portion; squeezing the absorber; and the inclined surface portion continuously connected to the second side surface portion Restoring the squeezed temporary press area so as to smoothly connect the non-squeezed area and the squeeze area squeezed by the top surface together with the density change area squeezed by the adjacent side portion; It may be characterized by including.
 上記課題を解決するために、本発明の吸収性樹脂が分散配置され圧搾溝が設けられる吸収体を備えた吸収性物品は、前記圧搾溝が、最小断面積となる断面において、圧搾領域と、前記圧搾領域を挟むように配置され、非圧搾領域と前記圧搾領域との間を滑らかに繋ぐ一対の密度変化領域と、を備え、前記密度変化領域の少なくともいずれか一方における前記圧搾領域との隣接部では、前記吸収体に含まれる吸収性樹脂と繊維素材との結合力より前記吸収体の復元力が大きく、前記圧搾領域では、前記吸収体に含まれる吸収性樹脂と繊維素材との結合力より前記吸収体の復元力が小さいものである。 In order to solve the above-mentioned subject, an absorbent article provided with an absorber to which an absorptive resin of the present invention is distributed, and is provided with a pressing groove is a pressing area in a section where the pressing groove has a minimum cross section. A pair of density change areas arranged so as to sandwich the squeeze area and smoothly connecting the non-squeeze area and the squeeze area, and adjacent to the squeeze area in at least one of the density change area In the part, the resilience of the absorbent is greater than the bonding strength between the absorbent resin contained in the absorbent and the fiber material, and in the squeezing region, the bonding strength between the absorbent resin contained in the absorbent and the fiber material The resilience of the absorber is smaller.
 また、上記吸収性物品は、前記圧搾領域が、前記非圧搾領域と比べ密度が高くなっている一方、前記密度変化領域は、前記圧搾領域から前記非圧搾領域に向かって密度が漸減しているものであり、前記吸収体を平面視したときに、前記吸収体に含まれる吸収性樹脂は、前記圧搾領域と前記密度変化領域との境界に亘って均一に分布していることを特徴とするものとしてもよい。 In the absorbent article, the squeeze area has a higher density than the non-squeeze area, while the density change area has a density gradually decreasing from the squeeze area toward the non-squeeze area The absorbent resin may be uniformly distributed over the boundary between the squeezed area and the density change area when the absorbent body is viewed in plan. It is good also as things.
 また、上記吸収性物品は、前記吸収体が、繊維素材と吸収性樹脂とを含む吸収性コアと、前記吸収性コアを覆う繊維素材からなる被覆部材とにより構成され、前記圧搾領域は、前記吸収性コアの吸収性樹脂と前記被覆部材の繊維素材との結合により設けられことを特徴とするものとしてもよい。 In the absorbent article, the absorbent body is composed of an absorbent core containing a fiber material and an absorbent resin, and a covering member made of a fiber material covering the absorbent core, and the squeeze region is It may be provided by bonding the absorbent resin of the absorbent core and the fiber material of the covering member.
 また、上記吸収性物品は、記吸収体と、前記吸収体を覆うとともに繊維素材からなる液透過性の表面シートとにより構成され、前記圧搾領域は、前記吸収性コアの吸収性樹脂と前記表面シートの繊維素材との結合により設けられることを特徴とするものとしてもよい。 In addition, the absorbent article is composed of the absorbent body, and a liquid-permeable surface sheet which covers the absorbent body and is made of a fiber material, and the squeezing region is the absorbent resin of the absorbent core and the surface. It may be characterized in that it is provided by bonding of the sheet to the fiber material.
 本発明によれば、圧搾溝における吸収性コアと被覆部材との定着力を向上させる圧搾溝の形成装置、形成方法及び吸収性物品を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the formation apparatus, formation method, and absorbent article of a pressing groove which improve the fixing power of the absorptive core and coating member in a pressing groove can be provided.
図1は、本発明の一実施形態に係るおむつの一例を示す正面側から見た斜視図である。FIG. 1: is the perspective view seen from the front side which shows an example of the diaper which concerns on one Embodiment of this invention. 図2は、図1に示されるおむつの伸張状態をトップシート側から見た模式的な平面図である。FIG. 2 is a schematic plan view of the stretched state of the diaper shown in FIG. 1 as viewed from the top sheet side. 図3は、図2に示されるおむつの分解斜視図である。FIG. 3 is an exploded perspective view of the diaper shown in FIG. 図4は、本発明に係る圧搾溝の形成装置の一実施形態を示す斜視図であり、2つのロールで吸収体を圧搾している様子について説明するための図である。FIG. 4 is a perspective view showing an embodiment of the pressing groove forming apparatus according to the present invention, and is a view for explaining a state in which the absorber is pressed by two rolls. 図5Aは、図4に示される2つのロールで吸収体を圧搾しているときのMD方向における断面図である。FIG. 5A is a cross-sectional view in the MD direction when the absorber is squeezed with two rolls shown in FIG. 4. 図5Bは、図4に示される2つのロールで吸収体を圧搾しているときのCD方向における断面図である。FIG. 5B is a cross-sectional view in the CD direction when the absorber is squeezed with two rolls shown in FIG. 4. 図6は、図4に示される凸部のVI-VI方向の断面形状を拡大した模式図であり、凸部の細部について説明するための図である。FIG. 6 is a schematic view in which the cross-sectional shape in the VI-VI direction of the convex portion shown in FIG. 4 is enlarged, and is a view for explaining details of the convex portion. 図7Aは、図6に示されるロールで吸収体を圧搾しているときの凸部による圧搾の開始時におけるMD方向の断面図である。FIG. 7A is a cross-sectional view in the MD direction at the start of squeezing by the projections when squeezing the absorber with the roll shown in FIG. 6. 図7Bは、図6に示されるロールで吸収体を圧搾しているときの圧搾時の吸収体の厚みが縮小時におけるMD方向の断面図である。FIG. 7B is a cross-sectional view in the MD direction when the thickness of the absorber at the time of pressing is reduced when the absorber shown in FIG. 6 is pressed. 図7Cは、図6に示されるロールで吸収体を圧搾しているときの圧搾時の吸収体の厚みが最小時におけるMD方向の断面図である。FIG. 7C is a cross-sectional view in the MD direction when the thickness of the absorber at the time of pressing when the absorber is pressed by the roll shown in FIG. 6 is at a minimum. 図7Dは、図6に示されるロールで吸収体を圧搾しているときの凸部が圧搾溝から離間した時におけるMD方向の断面図である。FIG. 7D is a cross-sectional view in the MD direction when the convex portion is separated from the pressing groove when the absorber shown in FIG. 6 is pressed by the roll. 図8Aは、図7C及び図7Dにおける圧搾時の吸収体の厚みが最小時から凸部が圧搾溝から離間した時の形状変化を示す圧搾溝の拡大模式断面図である。FIG. 8A is an enlarged schematic cross-sectional view of a squeeze groove showing a change in shape when the convex portion is separated from the squeeze groove from the minimum thickness of the absorber at the time of squeezing in FIGS. 7C and 7D. 図8Bは、図7C及び図7Dにおける圧搾時の吸収体の厚みが最小時から凸部が圧搾溝から離間した時の形状変化を示す圧搾溝の拡大模式平面図である。FIG. 8B is an enlarged schematic plan view of the compressed groove showing a change in shape when the convex portion is separated from the compressed groove from the minimum thickness of the absorber at the time of compressed in FIGS. 7C and 7D. 図9は、図4に示される2つのロールで圧搾する別の実施形態を示す模式的な断面図であり、吸収体及びトップシートを圧搾する様子について説明するためのMD方向の図である。FIG. 9 is a schematic cross-sectional view showing another embodiment of squeezing with two rolls shown in FIG. 4, and is a view in the MD direction for describing a state of squeezing the absorber and the top sheet. 図10は、図2に示される吸収体部分をトップシート側から見た模式的な平面図であり、吸収体に形成された圧搾溝について説明するための図である。FIG. 10 is a schematic plan view of the absorber portion shown in FIG. 2 as viewed from the top sheet side, and is a view for explaining a pressing groove formed in the absorber. 図11Aは、図10における模式的なXIa-XIa方向断面図である。11A is a schematic cross-sectional view in the direction of XIa-XIa in FIG. 図11Bは、図10における模式的なXIb-XIb方向断面図である。11B is a schematic cross-sectional view in the direction of XIb-XIb in FIG. 図12Aは、本発明に係る凸部の断面形状の変形例である傾斜面部に窪み部を設けた凸部の拡大模式図である。FIG. 12A is an enlarged schematic view of a convex portion provided with a depressed portion in an inclined surface portion which is a modified example of the cross-sectional shape of the convex portion according to the present invention. 図12Bは、本発明に係る凸部の断面形状の変形例である傾斜面部に突起部を設けた凸部の拡大模式図である。FIG. 12B is an enlarged schematic view of a projection in which a projection is provided on an inclined surface which is a modified example of the cross-sectional shape of the projection according to the present invention.
 本発明の実施形態について、図1から図12Bを参照しながら詳細に説明する。ただし、本発明は本実施形態の態様に限定されるものではない。 Embodiments of the present invention will be described in detail with reference to FIGS. 1 to 12B. However, the present invention is not limited to the aspect of this embodiment.
 なお、本明細書および特許請求の範囲の記載において、「圧搾溝」とは、エンボス加工により吸収体を圧縮することで形成される溝を指すものとして参照される。吸収体のうち圧搾溝が形成されている部位は、それ以外の部位と比較して高い密度となっている。 In addition, in the description of this specification and a claim, "a pressing groove" is referred to as what refers to the groove | channel formed by compressing an absorber by embossing. The site | part in which the pressing groove is formed among absorbers has become a high density compared with the site | part other than that.
 また、本明細書の記載において、MD方向は吸収体の製造工程における吸収体の搬送方向を表し、CD方向は当該MD方向に直交する方向を表す。 Moreover, in the description of the present specification, the MD direction represents the transport direction of the absorber in the manufacturing process of the absorber, and the CD direction represents the direction orthogonal to the MD direction.
 <おむつの概要>
 図1は、本発明の実施形態に係るおむつの一例を示す正面側から見た斜視図であり、図2は、図1に示されるおむつの展開した状態をトップシート側から見た模式的な平面図であり、図3は、図2に示されるおむつの分解斜視図である。ここで、図2のおむつ及び図3の吸収体については、説明の便宜上、部分的に破断した状態をそれぞれ示している。
<Outline of diapers>
FIG. 1 is a perspective view seen from the front side showing an example of a diaper according to an embodiment of the present invention, and FIG. 2 is a schematic view of the unfolded state of the diaper shown in FIG. FIG. 3 is a plan view, and FIG. 3 is an exploded perspective view of the diaper shown in FIG. Here, about the diaper of FIG. 2, and the absorber of FIG. 3, the state which partially fractured | ruptured is each shown for convenience of explanation.
 図1に示すように、本実施形態に係るおむつの一例として、展開型の使い捨ておむつについて説明する。おむつ10は、前身頃領域10Fと、後身頃領域10Rと、これら前身頃領域10F及び後身頃領域10Rをつなぐ股下領域10Cとを備えている。また、着用時に前身頃領域10Fと後身頃領域10Rとで着用者のウエストの部分を取り囲むウエスト周り開口部10Wが形成されている。同様に、前身頃領域10F及び後身頃領域10Rの下端部と股下領域10Cとで着用者の両脚の太股部分を取り囲む左右一対の脚周り開口部10Lが形成されている。 As shown in FIG. 1, a spread-type disposable diaper will be described as an example of a diaper according to the present embodiment. The diaper 10 includes a front body region 10F, a back body region 10R, and a crotch region 10C connecting the front body region 10F and the back body region 10R. In addition, a waist-surrounding opening 10W is formed which surrounds a portion of the waist of the wearer by the front body region 10F and the back body region 10R when worn. Similarly, the lower end portions of the front body region 10F and the back body region 10R and the crotch region 10C form a pair of left and right leg openings 10L surrounding the thighs of the legs of the wearer.
 おむつ10の着用時に、前身頃領域10Fは着用者の腹側に位置し、後身頃領域10Rは着用者の背側に位置する。そして、着用時に股下領域10Cは、着用者の股下を覆い、左右一対の脚周り開口部10Lに、着用者の脚がそれぞれ通された形となる。したがって、脚周り開口部10Lは、着用者の両脚の付け根から太股あたりのいずれかに位置することとなる。 When the diaper 10 is worn, the front body region 10F is located on the ventral side of the wearer, and the back body region 10R is located on the dorsal side of the wearer. And when worn, the crotch region 10C covers the wearer's crotch, and the wearer's legs pass through the pair of left and right leg openings 10L. Accordingly, the leg-surrounding openings 10L are positioned anywhere from the base of the wearer's legs to around the thigh.
 おむつ10は、股下領域10Cと共に前身頃領域10F及び後身頃領域10Rを覆うように設けられたカバーシート11と、カバーシート11の後身頃領域10Rの左右両端縁部に接着された左右一対のファスニングテープ10Aと、カバーシート11の前身頃領域10Fに接着されたフロントパッチシート10Bとをさらに備えている。ファスニングテープ10Aはフロントパッチシート10Bに対して繰り返し剥離可能に接合され、この接合状態においては、脚周り開口部10L及びウエスト周り開口部10Wが形成されている。 The diaper 10 includes a cover sheet 11 provided to cover the front body region 10F and the back body region 10R together with the crotch region 10C, and a pair of left and right fastenings adhered to the left and right end edges of the back body region 10R of the cover sheet 11. It further comprises a tape 10A and a front patch sheet 10B adhered to the front body region 10F of the cover sheet 11. The fastening tape 10A is repeatedly and releasably joined to the front patch sheet 10B, and in this joined state, the leg-surrounding openings 10L and the waist-surrounding openings 10W are formed.
 仮想線Pは、おむつ中央部において腹側から股下部分を通って背側に向かって延びるものである。具体的には、仮想線Pは、例えば、おむつのウエスト側を上、股下側を下として定義すると、おむつ表面に沿って、かつ上下方向に延びると共に、股下部分を経由して、背側においても上下方向に延びるものである。 The imaginary line P extends from the ventral side to the dorsal side through the crotch portion in the central portion of the diaper. Specifically, for example, when the waist side of the diaper is defined as the upper side and the crotch side as the lower side, the virtual line P extends along the diaper surface in the vertical direction and via the crotch portion on the back side Also extend vertically.
 図2及び図3に示すように、おむつ10は、外側から順に、良好な手触りを得るために薄い不織布にて形成されるカバーシート11と、液不透過性を有するバックシート(裏面シート)12と、吸収体13と、液透過性を有するトップシート(表面シート)14と、疎水性のシート部材で構成された一対の立体ギャザー(サイドシート)15とを重ねた積層構造を有しているものである。 As shown in FIGS. 2 and 3, the diaper 10 includes, in order from the outside, a cover sheet 11 formed of a thin non-woven fabric to obtain a good touch, and a back sheet (back sheet) 12 having liquid impermeability. And an absorbent 13, a top sheet (surface sheet) 14 having liquid permeability, and a pair of solid gathers (side sheets) 15 formed of hydrophobic sheet members. It is a thing.
 カバーシート11は、股下領域10Cの左右両側にそれぞれ脚周り開口部10Lとなる一対の切欠き部11Nが形成されている。カバーシート11と、後述する一対の立体ギャザー15との間には、脚周りギャザーを形成するための一対の糸ゴム16がそれぞれ伸張状態で接着されている。 The cover sheet 11 is formed with a pair of cutouts 11N which become the leg-surrounding openings 10L on the left and right sides of the crotch region 10C. Between the cover sheet 11 and a pair of solid gathers 15 to be described later, a pair of thread rubbers 16 for forming a gather around the legs are bonded in a stretched state.
 バックシート12は、一側でカバーシート11に接合されるとともに、他側で吸収体13を介してトップシート14に接合される。また、バックシート12のうち、後身頃領域10Rの上端部に対応する領域には、バックシート12の幅方向に沿って延び、着用者に対してウエスト周りに適度な着用感を与えるための弾性シート10Dが接合されている。 The back sheet 12 is joined to the cover sheet 11 on one side and joined to the top sheet 14 via the absorber 13 on the other side. Further, in the back sheet 12, an area corresponding to the upper end of the back body area 10R extends along the width direction of the back sheet 12 and is elastic for giving the wearer an appropriate wearing feeling around the waist. Sheet 10D is joined.
 吸収体13は、主にパルプとパルプ中に略均一に分散配置されているSAPとで構成された吸収性コア17を、ティシュや不織布等の被覆部材(コアラップ)18によって包んだマット状のものである。吸収性コア17を被覆部材18により包むことで形成される継ぎ目は、例えば、図3に示すように、吸収体13の上面であって前後方向(図2における仮想線Pの延在方向)に延びるように形成される。この吸収体13には、SAPの割合が比較的多い、つまり、目付(単位面積当りの重さ)が多いロング用、及び、SAPの割合が比較的少ない、つまり、目付が少ないショート用がある。本実施形態の吸収体13は、前身頃領域10F、股下領域10C、後身頃領域10Rに亘るように、細長い形状をしている。ここで、前後方向(図2における仮想線Pの延在方向)に直交する方向を左右方向とすると、本実施形態の吸収体13は、前後左右の長さが異なる矩形のものである(図2及び図3では、前後の長さが左右の長さより長くなっている)。 Absorbent body 13 has a mat-like shape in which absorbent core 17 mainly composed of pulp and SAP distributed substantially uniformly in pulp is covered with a covering member (core wrap) 18 such as tissue or nonwoven fabric. It is. A joint formed by wrapping the absorbent core 17 with the covering member 18 is, for example, the upper surface of the absorber 13 as shown in FIG. 3 and in the front-rear direction (the extending direction of the imaginary line P in FIG. 2). It is formed to extend. The absorber 13 has a relatively large proportion of SAP, that is, a long type having a large basis weight (weight per unit area), and a relatively small proportion of SAP, that is, a short type having a small basis weight. . The absorber 13 of the present embodiment has an elongated shape so as to extend over the front body region 10F, the crotch region 10C, and the back body region 10R. Here, assuming that the direction orthogonal to the front-rear direction (the extending direction of the virtual line P in FIG. 2) is the left-right direction, the absorber 13 of this embodiment is a rectangular shape having different lengths in the front-rear 2 and FIG. 3, the front and back length is longer than the left and right length).
 なお、本実施形態の吸収体13の形状はこれに限らず、例えば、前後左右の長さが同程度の略正方形のもの、前後端の角が丸く落とされているもの、前後に延びる楕円形のもの、円形のもの等、さまざまな形状を含む。また、吸収体13の股下部分には、一対の脚周り開口部10Lに対応するように、円弧状をなす一対の切欠き部が形成されても良い。 In addition, the shape of the absorber 13 of this embodiment is not limited to this, for example, the thing of substantially square shape whose front and rear, right and left length is comparable, the thing in which the corner of the front and rear ends is rounded off, elliptical shape extended front and back It includes various shapes such as ones and circular ones. Further, in the crotch portion of the absorbent body 13, a pair of arc-shaped notches may be formed to correspond to the pair of leg openings 10 </ b> L.
 吸収体13の表面には、複数の圧搾溝20が連続的に形成され、斜め格子状に配列されている。この圧搾溝20は、後述する圧搾溝の形成装置100によって吸収体13を圧搾することにより形成される。圧搾溝20が連続的に形成されることで、この連続した圧搾溝を介して空気が腹側または背側に通り抜けることができるようになり、通気性を確保することが可能となる。また、吸収体13に圧搾溝20を設けることにより、液体を吸収体13全体へと迅速に拡散させて、吸収体13全体を使用して効率よく吸収させることが可能となる。さらに、圧搾溝20において折れ曲がりやすくなり、おむつ10のフィット感を向上させることが可能となる。 A plurality of compressed grooves 20 are continuously formed on the surface of the absorber 13 and arranged in a diagonal grid. The squeezing groove 20 is formed by squeezing the absorber 13 by a squeezing groove forming apparatus 100 described later. The continuous formation of the squeezing groove 20 allows air to pass through the continuous squeezing groove to the ventral side or the back side, and the air permeability can be secured. Moreover, by providing the pressing groove 20 in the absorber 13, it is possible to rapidly diffuse the liquid to the entire absorber 13 and efficiently absorb it using the entire absorber 13. Furthermore, it becomes easy to bend in the pressing groove 20, and the fit of the diaper 10 can be improved.
 一対の立体ギャザー15は、吸収体13の前後方向に沿って設けられ、吸収体13の前後方向に延びる両側縁部のうち、一方の側縁部は略直線形状を呈し、他方の側縁部には、股下付近に切欠き部15Nが形成されている。一対の立体ギャザー15の内側部分がトップシート14に対して非接合状態となっており、立体ギャザー15は、その略直線形状の側縁部に自由端を含む。この自由端には、引っ張り力を作用する弾性部材である糸ゴム19が吸収体13の前後方向に沿って伸張状態で配置されている。一対の立体ギャザー15は、この糸ゴム19により、着用状態において吸収体13の両側縁部に沿って起立可能となる。 The pair of solid gathers 15 is provided along the front-rear direction of the absorber 13, and of the side edges extending in the front-rear direction of the absorber 13, one side edge exhibits a substantially linear shape, and the other side edge A notch 15N is formed in the vicinity of the crotch. The inner portions of the pair of solid gathers 15 are not bonded to the top sheet 14, and the solid gathers 15 include free ends at the side edges of the substantially straight shape. At this free end, a rubber thread 19 that is an elastic member that exerts a tensile force is disposed in a stretched state along the front-rear direction of the absorber 13. The pair of solid gathers 15 can be erected along the side edges of the absorber 13 in the worn state by the thread rubber 19.
 次に、上記吸収性物品10の吸収体13を圧搾するための、本実施形態における圧搾溝の形成装置100の詳細について説明する。 Next, details of the pressing groove forming apparatus 100 in the present embodiment for pressing the absorbent 13 of the absorbent article 10 will be described.
 <圧搾溝の形成装置>
 図4は、本発明に係る圧搾溝の形成装置の一実施形態を示す斜視図であり、2つのロールで吸収体を圧搾している様子について説明するための図であり、図5Aは、図4に示される2つのロールで吸収体を圧搾しているときのMD方向における断面図、図5Bは、図4に示される2つのロールで吸収体を圧搾しているときのCD方向における断面図である。図6は、図4に示される凸部の延在方向であるVI-VI方向の断面形状を拡大した模式図であって、凸部31の細部について説明するための図である。図6中の破線は、第1ロール30の外周面30Eを表す。
<A device for forming compressed grooves>
FIG. 4 is a perspective view showing an embodiment of the pressing groove forming apparatus according to the present invention, and is a view for explaining a situation where two rolls squeeze the absorber, and FIG. 5A is a view 4 is a cross-sectional view in the MD direction when the absorber is squeezed with two rolls shown in FIG. 4, FIG. 5B is a cross-sectional view in the CD direction when the absorber is squeezed with two rolls shown in FIG. It is. FIG. 6 is a schematic view enlarging the cross-sectional shape in the VI-VI direction, which is the extending direction of the convex portion shown in FIG. 4, and is a view for explaining the details of the convex portion 31. The broken line in FIG. 6 represents the outer peripheral surface 30E of the first roll 30.
 圧搾溝の形成装置100は、第1ロール(以下、「回転部材」という)30と、第1ロール30と共に回転する第2ロール(第2回転部材)40と、を備えて構成される。第1ロール30は、外周面30Eと、外周面30Eから外方に突出する凸部31とを有し、凸部31で吸収体13を圧搾して吸収体13に圧搾溝20を形成するように構成される。第2ロール40は、外周面40Eを有し、第1ロール30と共に回転することによって、吸収体13を圧搾するように構成される。図4では、第1ロール30の回転軸をX30とし、第2ロール40の回転軸をX40とする。 The squeeze groove forming apparatus 100 includes a first roll (hereinafter, referred to as “rotating member”) 30 and a second roll (second rotating member) 40 that rotates with the first roll 30. The first roll 30 has an outer peripheral surface 30E and a convex portion 31 protruding outward from the outer peripheral surface 30E, and squeezes the absorbent body 13 by the convex portion 31 to form the compressed groove 20 in the absorbent body 13 Configured The second roll 40 has an outer circumferential surface 40E, and is configured to squeeze the absorber 13 by rotating with the first roll 30. In FIG. 4, the rotation axis of the first roll 30 is X30, and the rotation axis of the second roll 40 is X40.
 本実施形態では、第1ロール30及び第2ロール40の材質は、特に限定されないが、例えば、金属製等が好ましい。また、凸部31は、第1ロール30と一体に設けられてもよいし、別体に設けられてもよい。 In the present embodiment, the material of the first roll 30 and the second roll 40 is not particularly limited, but for example, it is preferably made of metal. Further, the convex portion 31 may be provided integrally with the first roll 30 or may be provided separately.
 図4に示すように、凸部31は、第1方向に沿って延びる第1凸部31aと、第1凸部31aに対して交差状態で、第1方向と異なる第2方向に沿って延びる第2凸部31bと、を含む。つまり、第1凸部31aおよび第2凸部31bは、格子状に形成されている。第1ロール30は、第1凸部31aで吸収体13を圧搾して吸収体13に後述する第1圧搾溝20aを形成し、第2凸部31bで吸収体13を圧搾して吸収体13に後述する第2圧搾溝20bを形成するように構成される(後述する図10を参照)。 As shown in FIG. 4, the convex portion 31 extends in a second direction different from the first direction in a cross state with respect to the first convex portion 31 a extending in the first direction and the first convex portion 31 a. And a second convex portion 31 b. That is, the first convex portion 31a and the second convex portion 31b are formed in a lattice shape. The first roll 30 squeezes the absorbent body 13 with the first convex portion 31 a to form a first compressed groove 20 a described later in the absorbent body 13, and squeezes the absorbent body 13 with the second convex portion 31 b to form the absorbent body 13. It forms so that the 2nd pressing groove 20b mentioned later may be formed (refer FIG. 10 mentioned later).
 図6に示すように、図4に示される凸部31のVI-VI方向、つまり、凸部31の延在方向に垂直な断面(最小断面積となる断面)において、凸部31は、第1側面部311Sと、第1側面部311Sより第1ロール30の回転方向Bと反対側に位置する第2側面部312Sと、第1側面部311Sと第2側面部312Sとの間に配置される天面部310Uと、第1側面部311Sと天面部310Uとを連続的に接続する第1傾斜面部313Tと、第2側面部312Sと天面部310Uとを連続的に接続する第2傾斜面部314Tとを備える。凸部31において、第1ロール30の回転に伴い、第1側面部311S、第1傾斜面部313T、天面部310U、第2傾斜面部314T及び第2側面部312Sが吸収体13を圧搾するように構成されている。 As shown in FIG. 6, in the cross section perpendicular to the VI-VI direction of the convex portion 31 shown in FIG. 4, that is, the extending direction of the convex portion 31 (cross section which becomes the minimum cross sectional area), the convex portion 31 It is disposed between the first side surface 311S, the second side surface 312S located on the opposite side of the rotation direction B of the first roll 30 from the first side surface 311S, and the first side surface 311S and the second side surface 312S. Top surface portion 310U, a first inclined surface portion 313T continuously connecting the first side surface portion 311S and the top surface portion 310U, and a second inclined surface portion 314T continuously connecting the second side surface portion 312S and the top surface portion 310U And In the convex portion 31, the first side surface 311 S, the first inclined surface 313 T, the top surface 310 U, the second inclined surface 314 T, and the second side surface 312 S squeeze the absorber 13 as the first roll 30 rotates. It is configured.
 凸部31について詳細に説明する。外周面30Eと第1側面部311Sとの交点を第1交点321P、第2側面部312Sと外周面30Eとの交点を第2交点322P、第1側面部311Sと第1傾斜面部313Tとの交点を第3交点323P、第2側面部312Sと第2傾斜面部314Tとの交点を第4交点324P、第1傾斜面部313Tと天面部310Uとの交点を第5交点325P、第2傾斜面部314Tと天面部310Uとの交点を第6交点326Pとする。また、第1交点321Pと第2交点322Pを結ぶ直線を第1直線331L、第1直線331Lの垂直二等分線を第2直線332Lとする。 The convex portion 31 will be described in detail. The intersection of the outer peripheral surface 30E and the first side surface 311S is a first intersection 321P, the intersection of the second side surface 312S and the outer peripheral surface 30E is a second intersection 322P, and the intersection of the first side surface 311S and the first inclined surface 313T. The third intersection 323P, the intersection of the second side surface 312S and the second inclined surface 314T is the fourth intersection 324P, the intersection of the first inclined surface 313T and the top surface 310U is the fifth intersection 325P, and the second inclined surface 314T An intersection point with the top surface portion 310U is referred to as a sixth intersection point 326P. Further, a straight line connecting the first intersection point 321P and the second intersection point 322P is taken as a first straight line 331L, and a perpendicular bisector of the first straight line 331L is taken as a second straight line 332L.
 さらに、第3交点323Pを通る第1直線331Lに対する平行線を第1平行線341PL、第4交点324Pを通る第1直線331Lに対する平行線を第2平行線342PL、第5交点325Pを通る第1直線331Lに対する平行線を第3平行線343PL、第6交点326Pを通る第1直線331Lに対する平行線を第4平行線344PLとする。また、第3交点323Pを通る第1直線331Lに対する法線を第1法線351NL、第4交点324Pを通る第1直線331Lに対する法線を第2法線352NL、第5交点325Pを通る第1直線331Lに対する法線を第3法線353NL、第6交点326Pを通る第1直線331Lに対する法線を第4法線354NLとする。第1側面部311Sと第1直線331L(第1平行線341PL)との成す鋭角な角度をα1、第2側面部312Sと第1直線331L(第2平行線342PL)との成す鋭角な角度をα2、第1傾斜面部313Tと第3平行線343PLとの成す鋭角な角度をβ1、第2傾斜面部314Tと第4平行線344PLとの成す鋭角な角度をβ2とする。第1法線351NLと第3法線353NLとの距離L1、第2法線352NLと第4法線354NLとの距離L2、第3法線353NLと第4法線354NLとの距離L3とする。 Furthermore, a parallel line to the first straight line 331L passing the third intersection point 323P is a first parallel line 341PL, a parallel line to the first straight line 331L passing the fourth intersection point 324P is a second parallel line 342PL, and a first parallel line to the fifth intersection 325P. A parallel line to the straight line 331L is taken as a third parallel line 343PL, and a parallel line to the first straight line 331L passing through the sixth intersection point 326P is taken as a fourth parallel line 344PL. In addition, a normal to the first straight line 331L passing through the third intersection point 323P is a first normal 351NL, and a normal to the first straight line 331L passing the fourth intersection point 324P is a second normal 352NL, and a first normal passing through a fifth intersection point 325P. A normal to the straight line 331L is taken as a third normal 353NL, and a normal to the first straight line 331L passing through the sixth intersection point 326P is taken as a fourth normal 354NL. An acute angle formed by the first side surface portion 311S and the first straight line 331L (first parallel line 341PL) is α1, and an acute angle formed by the second side surface portion 312S and the first straight line 331L (second parallel line 342PL) The acute angle formed by α2, the first inclined surface portion 313T and the third parallel line 343PL is β1, and the acute angle formed by the second inclined surface portion 314T and the fourth parallel line 344PL is β2. A distance L1 between the first normal 351NL and the third normal 353NL, a distance L2 between the second normal 352NL and the fourth normal 354NL, and a distance L3 between the third normal 353NL and the fourth normal 354NL.
 本実施形態における凸部31は、第2直線332Lを対称軸とした線対称の形状となっている。つまり、第1側面部311S及び第1傾斜面部313Tは、第2側面部312S及び第2傾斜面部314Tと、第2直線332Lを対称軸として線対称な形状となっている。また、天面部310Uは、第1直線331Lと平行であり、角度α1は角度α2と等しく、角度β1は角度β2と等しく、距離L1は距離L2と等しくなっている。さらに、角度α1及び角度α2は、角度β1及び角度β2より大きく、距離L3は距離L1及び距離L2より長くなっている。 The convex portion 31 in the present embodiment has a shape of line symmetry with the second straight line 332L as an axis of symmetry. That is, the first side surface portion 311S and the first inclined surface portion 313T are in line symmetry with the second side surface portion 312S and the second inclined surface portion 314T, with the second straight line 332L as a symmetry axis. The top surface portion 310U is parallel to the first straight line 331L, the angle α1 is equal to the angle α2, the angle β1 is equal to the angle β2, and the distance L1 is equal to the distance L2. Furthermore, the angles α1 and α2 are larger than the angles β1 and β2, and the distance L3 is longer than the distances L1 and L2.
 本実施形態では、第1側面部311Sと第1傾斜面部313Tとの接続部分、第2側面部312Sと第2傾斜面部314Tとの接続部分、第1傾斜面部313Tと天面部310Uとの接続部分、第2傾斜面部314Tと天面部310Uとの接続部分が角を有しているが、本発明はこれに限られず、面取りが施されたものであってもよい。このように、凸部31のうち吸収体13に接触可能な部分が曲面で構成することは、吸収性コア17上に積層された被覆部材18の破損を防止するという効果を奏する上で好ましい。 In this embodiment, the connection between the first side surface 311S and the first inclined surface 313T, the connection between the second side surface 312S and the second inclined surface 314T, and the connection between the first inclined surface 313T and the top surface 310U. Although the connection portion between the second inclined surface portion 314T and the top surface portion 310U has a corner, the present invention is not limited to this, and it may be chamfered. As described above, it is preferable that the portion of the convex portion 31 capable of contacting the absorber 13 be a curved surface, in order to achieve the effect of preventing the damage of the covering member 18 stacked on the absorbent core 17.
 <製造方法>
 本実施形態におけるおむつ10は、例えば、以下の工程を含む製造方法により製造される。
(1)先ず、主にパルプとパルプ中に略均一に分散配置されているSAPとで構成された吸収性コア17を被覆部材18で包み、連続するマット状の吸収体13を生成する。
(2)そして、図4および図5Aに示すように、圧搾溝20の形成装置100は、MD方向の上流からA方向に流れてきた連続する吸収体13を、B方向に回転する第1ロール30とC方向に回転する第2ロール40との間で圧搾し、連続する吸収体13にエンボス加工を施す。
(3)次に、エンボス加工後の連続する吸収体13をMD方向の下流に流し、切断装置によりおむつ1枚分に必要な長さで切断されて、トップシート14、バックシート12、カバーシート11等と接合された後、おむつ10が製造される。
<Manufacturing method>
The diaper 10 in the present embodiment is manufactured by, for example, a manufacturing method including the following steps.
(1) First, the absorbent core 17 mainly composed of the pulp and the SAP dispersed substantially uniformly in the pulp is wrapped by the covering member 18 to form the continuous mat-like absorbent 13.
(2) And as shown to FIG. 4 and FIG. 5A, the formation apparatus 100 of the pressing groove 20 is the 1st roll which rotates the continuous absorber 13 which flowed in the A direction from the upstream of MD direction in the B direction. It squeezes between 30 and the 2nd roll 40 which rotates to a C direction, and gives embossing to the continuous absorber 13. As shown in FIG.
(3) Next, the continuous absorber 13 after embossing is caused to flow downstream in the MD direction, and cut by the cutting device at a length necessary for one diaper, and the top sheet 14, the back sheet 12, the cover sheet After being joined to the 11th grade, the diaper 10 is manufactured.
 ここで、工程(2)について詳細に説明する。図7Aは、図6に示されるロールで吸収体を圧搾しているときの凸部による圧搾の開始時におけるMD方向の断面図、図7Bは、図6に示されるロールで吸収体を圧搾しているときの圧搾時の吸収体の厚みが縮小時におけるMD方向の断面図、図7Cは、図6に示されるロールで吸収体を圧搾しているときの圧搾時の吸収体の厚みが最小時におけるMD方向の断面図、図7Dは、図6に示されるロールで吸収体を圧搾しているときの凸部が圧搾溝から離間した時におけるMD方向の断面図である。図7A乃至図7Dでは、説明の便宜上、凸部31の1つの断面に焦点を当て、凸部31の他の断面及び第2ロール40については省略する。 Here, the step (2) will be described in detail. 7A is a cross-sectional view in the MD direction at the start of squeezing by the projections when the absorbent body is squeezed with the roll shown in FIG. 6, and FIG. 7B squeezes the absorbent body with the roll shown in FIG. 7C is a cross-sectional view in the MD direction when the thickness of the absorber at the time of pressing is reduced, FIG. 7C is the thickness of the absorber at the time of pressing when the absorber is pressed by the roll shown in FIG. FIG. 7D is a cross-sectional view in the MD direction when the convex part is separated from the pressing groove when the absorber is squeezed by the roll shown in FIG. 7A to 7D, for convenience of explanation, one cross section of the convex portion 31 is focused, and the other cross section of the convex portion 31 and the second roll 40 are omitted.
 ここで、発明者は、圧搾溝20における吸収性コア17と被覆部材18との定着力は、吸収体13におけるパルプ同士の咬合よりも、吸収性コア17に分散配置されているSAPとパルプとの結合による影響が大きいことを発見した。つまり、圧搾の衝撃により、SAPが圧搾領域201Bから周辺領域へと飛散することが圧搾溝20における吸収性コア17と被覆部材18との定着力を低下させる原因であった。したがって、圧搾領域201Bにおいて、周辺領域へのSAPの飛散防止を行い、飛散防止された多くの吸収性コア17のSAPと被覆部材18のパルプとの結合を効率よく行っている。以下に、このSAPの飛散防止を行う手段について、詳細を説明する。 Here, the inventor has determined that the fixing force between the absorbent core 17 and the covering member 18 in the squeezing groove 20 is greater than the occlusion of the pulps in the absorbent body 13 with the SAP and the pulp dispersed in the absorbent core 17. I found that the influence of the combination of That is, scattering of the SAP from the squeezed region 201 B to the peripheral region due to the impact of squeezing is the cause of lowering the fixing power between the absorbent core 17 and the covering member 18 in the squeezed groove 20. Therefore, in the squeezed area 201 B, scattering of the SAP into the peripheral area is prevented, and coupling of the SAP of the many absorbent cores 17 prevented from scattering and the pulp of the covering member 18 is efficiently performed. Hereinafter, the means for preventing the scattering of the SAP will be described in detail.
 図6及び図7A乃至図7Dに示すように、凸部31は、天面部310Uに対する回転方向B側に第1傾斜面部313Tと、天面部310Uの回転方向Bと反対側に第2傾斜面部314Tとを備えている。ここで、第1ロール30の回転方向Bへの回転に伴って、凸部31の対応する形状が吸収体13を圧搾し、圧搾溝20を形成する。圧搾溝20の形成時(図7A乃至図7C参考)では、圧搾溝20には、天面部310Uが吸収体13を圧搾する領域である圧搾領域201B(図中の濃いドットパターン)と、第1傾斜面部313T及び第2傾斜面部314Tが吸収体13を圧搾する領域である仮プレス領域(隣接部)202B(図中のやや濃いドットパターン)とが形成されている。また、圧搾溝20の形成終了時(図7D参考)では、圧搾溝20には、天面部310Uが吸収体13を圧搾する領域である圧搾領域201A(図中の濃いドットパターン)が形成されている。 As shown in FIGS. 6 and 7A to 7D, the convex portion 31 has a first inclined surface portion 313T on the side of the rotational direction B with respect to the top surface portion 310U and a second inclined surface portion 314T on the side opposite to the rotational direction B of the top surface portion 310U. And have. Here, with the rotation of the first roll 30 in the rotational direction B, the corresponding shape of the convex portion 31 squeezes the absorber 13 to form the squeezing groove 20. When forming the pressing groove 20 (see FIGS. 7A to 7C), in the pressing groove 20, the pressing region 201B (the thick dot pattern in the figure), which is a region where the top surface portion 310U squeezes the absorber 13, A provisional press area (adjacent part) 202B (slightly dark dot pattern in the figure), which is an area where the inclined surface 313T and the second inclined surface 314T squeeze the absorber 13, is formed. Further, at the end of the formation of the squeezing groove 20 (see FIG. 7D), the squeezing region 201A (the dark dot pattern in the figure), which is a region where the top surface portion 310U squeezes the absorber 13, is formed in the squeezing groove 20. There is.
 凸部31が吸収体13の圧搾を開始する時(図7A参照)において、天面部310Uが吸収体13を圧搾することにより、圧搾領域201Bが形成されつつあるとともに、第1傾斜面部313T及び第2傾斜面部314Tが吸収体13を圧搾することにより、仮プレス領域202Bが形成されつつある。この仮プレス領域202Bでは、傾斜面部のない天面部のみの凸部によって圧搾される場合と比較して、圧搾による押圧力が小さく、従ってその領域に与えられる圧搾の衝撃(運動エネルギー)が小さくなる。また、仮プレス領域202Bでは、非圧搾領域と比べ相対的に密度が高いことから、従来であれば、天面部310Uの圧搾の衝撃によって、圧搾領域201Bから周辺領域へと飛散していたSAPは、仮プレス領域202Bが存在することにより、周辺領域への飛散が抑制される。 When the convex portion 31 starts squeezing the absorber 13 (see FIG. 7A), the top surface portion 310U squeezes the absorber 13 to form the squeezed region 201B, and the first inclined surface portion 313T and the first inclined surface portion 313T The two inclined surface portions 314T squeeze the absorber 13 to form a temporary press area 202B. In this temporary press area 202B, compared with the case where it is squeezed by the convex part of only the top face part without the inclined face part, the pressing force by the squeezing is small and therefore the impact (kinetic energy) of the squeezing applied to the area is small. . Further, in the temporary pressing area 202B, since the density is relatively high compared to the non-pressing area, in the conventional case, the SAP scattered from the pressing area 201B to the peripheral area by the impact of the pressing of the top surface portion 310U The presence of the temporary press area 202B suppresses scattering to the peripheral area.
 圧搾時の吸収体の厚みhが縮小時から最小時(図7B及び図7C参照)において、第1傾斜面部313T及び第2傾斜面部314Tが吸収体13をさらに圧搾することにより、仮プレス領域202Bにおける吸収体13の密度が、凸部31が吸収体13の圧搾を開始する時(図7A参照)と比べ高くなっている。これにより、圧搾領域201Bから隣接する仮プレス領域202BへのSAPの飛散がより防止される。また、圧搾領域201Bにおける吸収体13の密度も、凸部31が吸収体13の圧搾を開始する時(図7A参照)と比べ高くなっている。これにより、圧搾領域201Bにおいて、飛散防止された多くのSAPとパルプとの結合、つまり、吸収性コア17のSAPと被覆部材18のパルプとの結合を効率よく行うことができる。よって、圧搾溝20における吸収性コア17と被覆部材18との定着力を向上させることができるとともに、吸収体13における通気性も向上させることができる。 When the thickness h of the absorber at the time of squeezing is reduced to the minimum (see FIGS. 7B and 7C), the first inclined surface portion 313T and the second inclined surface portion 314T further squeeze the absorber 13 to form a temporary press region 202B. The density of the absorbent body 13 in the case (3) is higher than when the convex portion 31 starts to squeeze the absorbent body 13 (see FIG. 7A). Thereby, scattering of SAP from the pressing area 201B to the adjacent temporary pressing area 202B is further prevented. In addition, the density of the absorber 13 in the squeezed region 201B is also higher than when the convex portion 31 starts squeezing the absorber 13 (see FIG. 7A). As a result, in the squeeze region 201B, it is possible to efficiently perform the combination of a large number of shatter-prevented SAPs and pulp, that is, the SAP of the absorbent core 17 and the pulp of the covering member 18. Therefore, the fixing power between the absorbent core 17 and the covering member 18 in the compressed groove 20 can be improved, and the air permeability in the absorbent body 13 can also be improved.
 ここで、圧搾領域201Bは、天面部310Uにより吸収体13が圧搾され、SAPとパルプとの結合力により不可逆的に形成されるもの、つまり、SAPとパルプとの結合力が、吸収体13の復元力より大きくなるように形成されるものである。一方、仮プレス領域202Bは、第1傾斜面部313T及び第2傾斜面部314Tにより吸収体13が圧搾され、SAPとパルプとの結合力より一時的に形成されるもの、つまり、SAPとパルプとの結合力が、吸収体13の復元力(図8Aの矢印F参照)より小さくなるように形成されるものである。 Here, in the squeezed region 201B, the absorbent body 13 is squeezed by the top surface portion 310U, and is irreversibly formed by the bonding force between the SAP and the pulp, that is, the bonding force between the SAP and the pulp is that of the absorber 13. It is formed to be larger than the resilience. On the other hand, in the temporary press area 202B, the absorber 13 is squeezed by the first inclined surface portion 313T and the second inclined surface portion 314T, and is temporarily formed by the bonding force between SAP and pulp, that is, SAP and pulp. The bonding force is formed to be smaller than the restoring force of the absorber 13 (see arrow F in FIG. 8A).
 凸部31が圧搾溝20から離間した時(図7D参照)において、圧搾領域201Aは、SAPがパルプとの結合により不可逆的な圧搾が起きており、フィルム状となっている。一方、凸部31が圧搾溝20から離間するとともに、仮プレス領域202Bは、吸収体13の復元力(図8Aの矢印F参照)が、SAPとパルプとの結合力より大きいことから復元し、密度変化領域203Aの一部へと変化する(図8A参照)ものである。よって、圧搾溝20は、圧搾領域201Aと密度変化領域203Aとから構成される。 When the convex portion 31 is separated from the pressing groove 20 (see FIG. 7D), the pressing region 201A is in the form of a film, in which SAP is irreversibly pressed due to the bonding with the pulp. On the other hand, while the convex part 31 separates from the pressing groove 20, the temporary press area 202B is restored from the fact that the resilience of the absorber 13 (see arrow F in FIG. 8A) is larger than the bond strength between SAP and pulp, It changes to a part of the density change area 203A (see FIG. 8A). Therefore, the pressing groove 20 is comprised from the pressing area | region 201A and the density change area | region 203A.
 本実施形態では、仮プレス領域202Bが一時的に形成されるように、第1傾斜面部313T及び第2傾斜面部314Tと天面部310Uとの成す角度β1(β2)(図6参照)を適切に設定している。例えば、SAPの割合が多い吸収体13(ロング用)では、SAPの割合が少ない吸収体13(ショート用)と比べて、圧搾時にパルプと結合するSAPの量が多くなるため、角度β1(β2)を大きく設定し、SAPとパルプとの結合力が、吸収体13の復元力より大きくならないようにしている。 In the present embodiment, the angle β1 (β2) (see FIG. 6) formed by the first inclined surface 313T and the second inclined surface 314T and the top surface 310U is appropriately set such that the temporary press area 202B is temporarily formed. It is set. For example, in the case of the absorbent 13 having a large proportion of SAP (for long), the amount of SAP bound to the pulp at the time of pressing is larger than in the absorbent 13 (for short) having a small proportion of SAP. ) Is set large so that the cohesion between the SAP and the pulp does not become larger than the resilience of the absorber 13.
 ここでは、圧搾時の吸収体の厚みhが最小時から凸部が圧搾溝から離間した時の形状変化を詳細に説明する。図8Aは、図7C及び図7Dにおける圧搾時の吸収体の厚みが最小時から凸部が圧搾溝から離間した時の形状変化を示す圧搾溝の拡大模式断面図、図8Bは、図7C及び図7Dにおける圧搾時の吸収体の厚みが最小時から凸部が圧搾溝から離間した時の形状変化を示す圧搾溝の拡大模式平面図である。ここで、図7Cの圧搾時の吸収体の厚みhが最小時、つまり、圧搾溝20の形成時における断面形状及び平面形状は破線で示され、図7Dの凸部が圧搾溝から離間した時、つまり、圧搾溝20の形成終了時における断面形状及び平面形状を実線で示される。また、図8A及び図8Bにおける「×」が付された矢印は、矢印方向へのSAPの移動が抑制されることを模式的に示す。 Here, the shape change when the convex part is separated from the pressing groove from the time when the thickness h of the absorber at the time of pressing is minimum will be described in detail. FIG. 8A is an enlarged schematic cross-sectional view of the pressing groove showing the shape change when the convex portion is separated from the pressing groove from the time of the minimum thickness of the absorber at the time of pressing in FIG. 7C and FIG. 7D; It is an expansion model top view of a pressing groove which shows shape change when a convex part estranges from a pressing groove from the time of minimum thickness of an absorber at the time of pressing in Drawing 7D. Here, when thickness h of the absorber at the time of squeezing of FIG. 7C is the minimum, that is, the cross-sectional shape and plane shape at the time of formation of squeezing groove 20 are shown by broken lines, and when the convex of FIG. That is, the cross-sectional shape and the planar shape at the end of the formation of the compressed groove 20 are shown by solid lines. Moreover, the arrow to which "x" was attached in FIG. 8A and FIG. 8B shows typically that the movement of SAP in the arrow direction is suppressed.
 図8A及び図8Bに示すように、圧搾溝20の形成時における断面形状及び平面形状(図中の破線)は、圧搾領域201B(図中の濃いドットパターン)と、仮プレス領域202B(図中のやや濃いドットパターン)と、密度変化領域203Bと、非圧搾領域204とから形成されている。ここで、仮プレス領域202Bの表面積をS1とし、密度変化領域203Bの表面積をS2とする。一方、圧搾溝20の形成終了時における断面形状及び平面形状(図中の実線)は、圧搾領域201Aと、密度変化領域203Aと、非圧搾領域204とから形成されている。ここで、密度変化領域203Aの表面積をS3とする。 As shown to FIG. 8A and FIG. 8B, the cross-sectional shape and plane shape (broken line in the figure) at the time of formation of the pressing groove 20 are the pressing area 201B (dark dot pattern in the figure) and the temporary press area 202B (in the figure). (A slightly dark dot pattern), a density change area 203B, and a non-pressed area 204. Here, the surface area of the temporary press area 202B is S1, and the surface area of the density change area 203B is S2. On the other hand, the cross-sectional shape and the planar shape (solid line in the figure) at the end of the formation of the pressing groove 20 are formed of the pressing region 201A, the density change region 203A and the non-pressing region 204. Here, the surface area of the density change area 203A is S3.
 本実施形態における仮プレス領域202Bは、吸収体13の復元力(図8A中の矢印F参照)が、SAPとパルプとの結合力より大きいことから、非圧搾領域204と圧搾領域201Bとの間を隣接する密度変化領域203Bとともに、滑らかに繋ぐように復元し、密度変化領域203Aの一部へと変化する。これにより、仮プレス領域202Bの表面積S1は、密度変化領域203Aの表面積S3の一部となる。 The temporary press area 202B in the present embodiment has a resilience of the absorber 13 (see arrow F in FIG. 8A) greater than the bond strength between the SAP and the pulp, so the temporary press area 202B is between the non-pressed area 204 and the pressed area 201B. Together with the adjacent density change area 203B are restored so as to connect smoothly, and change to a part of the density change area 203A. Thereby, the surface area S1 of the temporary press area 202B becomes a part of the surface area S3 of the density change area 203A.
 ここで、圧搾溝20の形成終了時における断面形状及び平面形状(図中の実線)についてみると、圧搾領域201Aは、吸収体13の密度が最も高い領域であり、非圧搾領域204は、吸収体13の密度が最も低い領域である。また、密度変化領域203Aは、密度が最も高い圧搾領域201Aから最も密度の低い非圧搾領域204に向かって密度が漸減する領域である。ここで、密度変化領域203Aは、非圧搾領域204より圧縮されているため、吸収体13を構成するパルプ間の距離が適度に縮まっていることから、毛管力が高まって液体の吸収力を向上させる効果を奏するものと考えられる。また、圧搾溝20の形成時から圧搾溝20の形成終了時までの間に、仮プレス領域202Bは、主に液体の吸収を行う密度変化領域203Aの一部へと変化する。よって、密度変化領域203Aの表面積S3は、密度変化領域202Bの表面積S2より増加することから、液体の吸収力を向上させる効果を奏するものと考えられる。 Here, with regard to the cross-sectional shape and the planar shape (solid line in the figure) at the end of the formation of the pressing groove 20, the pressing region 201A is a region where the density of the absorber 13 is the highest, and the non-pressing region 204 is an absorption region. This is the area where the density of the body 13 is the lowest. Further, the density change area 203A is an area in which the density gradually decreases from the pressing area 201A having the highest density toward the non-pressing area 204 having the lowest density. Here, since the density change area 203A is compressed by the non-squeezed area 204, the distance between the pulps constituting the absorber 13 is reduced appropriately, and hence the capillary force is increased to improve the liquid absorption capacity. It is thought that the effect of Moreover, from the time of formation of the squeeze groove 20 to the end of the formation of the squeeze groove 20, the temporary press area 202B changes to a part of the density change area 203A that mainly absorbs the liquid. Therefore, since the surface area S3 of the density change area 203A is larger than the surface area S2 of the density change area 202B, it is considered that the effect of improving the liquid absorbing power is exerted.
 また、従来においては、圧搾の衝撃によって、圧搾領域201Bから周辺領域へとSAPが飛散することにより、圧搾領域201Aに含まれるSAP量が減少する一方、圧搾領域201A近傍の密度変化領域203Aに含まれるSAP量が増加する現象が生じていた。この際に、吸収体13を平面視すると、吸収体13に含まれるSAPは、圧搾領域201Aと密度変化領域203Aとの境界に亘って不均一に分布することになっていた。しかしながら、本実施形態においては、圧搾時の吸収体の厚みhが最小時(図中の破線)には、非圧搾領域と比べ相対的に密度が高い仮プレス領域202Bが一時的に形成されるため、従来であれば、圧搾の衝撃によって、圧搾領域201Bから周辺領域へと飛散していたSAPは、圧搾領域201Bにそのままの状態で保持される(図中の「×」が付された矢印参照)。この際に、吸収体13を平面視すると、吸収体13に含まれるSAPは、圧搾領域201Aと密度変化領域203Aとの境界に亘って均一に分布することになる。 Also, conventionally, the amount of SAP contained in the squeezed region 201A is reduced by scattering of the SAP from the squeezed region 201B to the peripheral region due to the impact of the squeezing, while being included in the density change region 203A near the squeezed region 201A. Phenomenon has occurred that the amount of SAP to be Under the present circumstances, when the absorber 13 is planarly viewed, SAP contained in the absorber 13 will be unevenly distributed over the boundary of the pressing area | region 201A and the density change area | region 203A. However, in the present embodiment, when the thickness h of the absorber at the time of pressing is minimum (the broken line in the figure), a temporary pressing region 202B having a relatively higher density than the non-pressing region is temporarily formed. Therefore, SAP which has been scattered from the pressing area 201B to the peripheral area due to the impact of the pressing is conventionally held as it is in the pressing area 201B (arrow marked with "x" in the figure). reference). At this time, when the absorber 13 is viewed in plan, the SAPs contained in the absorber 13 are uniformly distributed over the boundary between the pressing region 201A and the density change region 203A.
 本実施形態において、第1傾斜面部313T及び第2傾斜面部314Tが吸収体13を圧搾することにより、圧搾領域201Bを囲むように仮プレス領域202Bを形成させることができる。よって、仮に、第1ロール30及び第2ロール40を高速回転させたとしても、圧搾領域201Bから周辺領域へのSAPの飛散を確実に防止することができる。これにより、圧搾領域201Bにおいて、飛散防止された多くのSAPとパルプとの結合、つまり、吸収性コア17のSAPと被覆部材18のパルプとの結合を効率よく行うことができるため、圧搾溝20における吸収性コア17と被覆部材18との定着力を向上させることができる。 In this embodiment, when the first inclined surface portion 313T and the second inclined surface portion 314T squeeze the absorber 13, it is possible to form the temporary press region 202B so as to surround the squeezed region 201B. Therefore, even if the first roll 30 and the second roll 40 are rotated at high speed, scattering of SAP from the pressing area 201B to the peripheral area can be reliably prevented. As a result, in the squeezing region 201 B, the combination of many shatter-prevented SAPs and pulp, that is, the coupling of the SAP of the absorbent core 17 and the pulp of the covering member 18 can be efficiently performed. The fixing power between the absorbent core 17 and the covering member 18 in the above can be improved.
 本実施形態では、吸収体13を圧搾することで、圧搾溝20を形成しているが、本発明はこれに限られない。例えば、吸収体13とトップシート14とを積層したものに対して圧搾することによって、圧搾溝20を形成してもよい。また、吸収体13とトップシート14とを積層したものに対して圧搾する場合、予め分けられた(例えば切断された)吸収体13とトップシート14とを接合したものに対して、圧搾が施されてもよい。 In this embodiment, although pressing groove 20 is formed by pressing absorber 13, the present invention is not limited to this. For example, you may form the pressing groove 20 by pressing with respect to what laminated | stacked the absorber 13 and the top sheet 14. As shown in FIG. Moreover, when pressing on what laminated | stacked the absorber 13 and the top sheet 14, pressing is performed with respect to what joined the absorber 13 and top sheet 14 which were divided | segmented beforehand (for example, was cut). It may be done.
 図9は、図4に示される2つのロールで圧搾する別の実施形態を示す模式的な断面図であり、吸収体及びトップシートを圧搾する様子について説明するための図である。トップシート14は、図9に示すようにMD方向へと連続している。複数の吸収体13はそれぞれ、予め積層されてマット状になっており、おむつ10の1枚分に切り分けられている。この複数の吸収体13は、それぞれ一定間隔を空けて、連続するトップシート14に接合(例えば接着)されている。 FIG. 9 is a schematic cross-sectional view showing another embodiment in which the two rolls shown in FIG. 4 are squeezed, and is a view for describing the squeezing of the absorber and the top sheet. The top sheet 14 is continuous in the MD direction as shown in FIG. Each of the plurality of absorbers 13 is laminated in advance into a mat shape, and is divided into one sheet of the diaper 10. The plurality of absorbers 13 are joined (for example, bonded) to the continuous top sheet 14 at predetermined intervals.
 複数の吸収体13と連続するトップシート14とを積層したものは、図9に示すように、A方向に流れ、上記実施形態と同様に、圧搾溝の形成装置100の第1ロール30と第2ロール40とで圧搾される。これにより、吸収体13とトップシート14とが一緒に圧搾され、吸収体13とトップシート14とを積層したものには、凸部31の圧搾により、圧搾溝20が形成されることになる。圧搾後の吸収体13およびトップシート14に、バックシート12、カバーシート11等を接合して、必要な長さに切断すると1枚のおむつ10が製造されることになる。 As shown in FIG. 9, the laminate of the plurality of absorbers 13 and the continuous top sheet 14 flows in the A direction, and the first roll 30 and the first of the pressed groove forming device 100 are the same as in the above embodiment. It is squeezed with 2 rolls 40. Thereby, the pressing groove 20 will be formed by pressing of the convex part 31 in what laminated | stacked the absorber 13 and the top sheet 14 and the absorber 13 and the top sheet 14 were laminated | stacked. The back sheet 12, the cover sheet 11 and the like are joined to the absorbent body 13 and the top sheet 14 after squeezing, and when cut to a necessary length, one diaper 10 is manufactured.
 次に、上述した圧搾溝の形成装置によって製造された吸収性物品の特に吸収体13に設けられた圧搾溝20の細部について説明する。 Next, details of the absorbent article manufactured by the above-described compressed groove forming apparatus, particularly the compressed groove 20 provided in the absorbent 13 will be described.
 <吸収体に形成される圧搾溝>
 図10は、図2に示される吸収体部分をトップシート側から見た模式的な平面図であり、吸収体に形成された圧搾溝について説明するための図である。また、図11Aは、図10における模式的なXIa-XIa方向断面図、図11Bは、図10における模式的なXIb-XIb方向断面図である。図11Aは、図5Bに示す断面形状に対応するものである。
<Compressed groove formed in absorber>
FIG. 10 is a schematic plan view of the absorber portion shown in FIG. 2 as viewed from the top sheet side, and is a view for explaining a pressing groove formed in the absorber. 11A is a schematic sectional view in the direction of XIa-XIa in FIG. 10, and FIG. 11B is a schematic sectional view in the direction of XIb-XIb in FIG. FIG. 11A corresponds to the cross-sectional shape shown in FIG. 5B.
 吸収体13のトップシート14側には、図10に示すように、第1凸部31aの第1方向に対応する第3方向に沿って延びる第1圧搾溝20aと、第2凸部31bの第2方向に対応する第4方向に沿って延びる第2圧搾溝20bとが形成されている。そして、第1圧搾溝20aおよび第2圧搾溝20bは、互いに平行に並んだ複数の溝でそれぞれ構成されている。仮想線Pの吸収体13上での位置は、前身頃領域上端から後身頃領域下端に向かって延びるものとなる。具体的には、吸収体13が細長い形状である場合、仮想線Pは、図10に示すように、吸収体13の前後方向に延びるものである。圧搾溝20は、この仮想線Pに対して傾斜して延びる。すなわち、仮想線Pを軸として側辺に沿った方向、例えば、前後方向に対し、第1圧搾溝20aは、一方側に角度εで傾斜し、第2圧搾溝20bは、他方側に角度ζで傾斜する。 On the top sheet 14 side of the absorber 13, as shown in FIG. 10, a first compressed groove 20a extending along a third direction corresponding to the first direction of the first convex portion 31a, and a second convex portion 31b. A second compressed groove 20b is formed which extends along a fourth direction corresponding to the second direction. And the 1st pressing groove 20a and the 2nd pressing groove 20b are respectively comprised with the some groove | channel arranged in parallel mutually. The position of the virtual line P on the absorber 13 extends from the upper end of the front body region toward the lower end of the rear body region. Specifically, when the absorber 13 has an elongated shape, the virtual line P extends in the front-rear direction of the absorber 13 as shown in FIG. The squeeze groove 20 extends obliquely with respect to the imaginary line P. That is, the first squeezing groove 20a is inclined at an angle ε to one side with respect to the direction along the side around the imaginary line P, for example, the front-back direction, and the second squeezing groove 20b is inclined to the other side Tilt at.
 本実施形態では、角度εと角度ζは同一であってもよいし、異なっていてもよい。また、図10では、複数の第1圧搾溝20aはそれぞれ同じ角度で傾斜し、一定間隔で配置されている。すなわち、各第1圧搾溝20aが平行かつ一定間隔で配置されているが、本発明はこれに限らず、圧搾溝20の間隔が一定でないものや、各圧搾溝20の傾斜角度が異なるものも含む。第2圧搾溝20bについても同様である。 In the present embodiment, the angle ε and the angle よ い may be the same or different. Moreover, in FIG. 10, several 1st pressing groove 20a inclines at the same angle, respectively, and is arrange | positioned by a fixed space | interval. That is, although each 1st pressing groove 20a is arrange | positioned in parallel and by a fixed space | interval, this invention is not limited to this, The thing in which the space | interval of the pressing groove 20 is not constant, Including. The same applies to the second compressed groove 20b.
 圧搾溝20は、吸収体13の幅方向(図10における左右方向)の端部まで形成されているのではなく、吸収体13の前後方向(図10における仮想線Pの延在方向)に沿った帯状に形成されている。圧搾溝20が形成されている吸収体13の領域を圧搾溝形成領域N1とし、圧搾溝20が形成されていない吸収体13の幅方向両端部の領域を圧搾溝非形成領域N2とする。この圧搾溝非形成領域N2を設けることで、股下領域10Cの幅方向両端部からの液体漏れを抑制することが可能となる。 The squeezing groove 20 is not formed up to the end of the absorbent body 13 in the width direction (left and right direction in FIG. 10), but along the anteroposterior direction of the absorbent body 13 (extension direction of the imaginary line P in FIG. 10). It is formed in a belt shape. The region of the absorber 13 in which the pressing groove 20 is formed is referred to as a pressing groove forming region N1, and the region in the width direction both ends of the absorber 13 in which the pressing groove 20 is not formed is referred to as a pressing groove non-forming region N2. By providing the compressed groove non-forming region N2, it is possible to suppress the liquid leakage from both widthwise end portions of the crotch region 10C.
 本実施形態では、圧搾溝非形成領域N2を備えているが、本発明はこの形態に限らず、吸収体13の幅方向(図10における左右方向)の端部まで圧搾溝20が設けられていてもよいことは言うまでもない。したがって、本発明は、圧搾溝非形成領域N2を設けない構成であってもよい。なお、本発明は、圧搾溝20が吸収体13の前後方向の端部まで形成されない態様を許容するものである。図10に示すように、当該前後方向端部まで形成される場合には、通気性および蒸れ防止を向上させることが可能となる。 In this embodiment, although the pressing groove non-forming region N2 is provided, the present invention is not limited to this embodiment, and the pressing groove 20 is provided to the end of the absorber 13 in the width direction (left and right direction in FIG. 10). It goes without saying that it is also possible. Therefore, according to the present invention, the compressed groove non-forming region N2 may not be provided. In addition, the present invention allows an aspect in which the pressing groove 20 is not formed up to the end in the front-rear direction of the absorber 13. As shown in FIG. 10, in the case of forming up to the end in the front and rear direction, it is possible to improve air permeability and anti-smearing.
 図11A及び図11Bに示すように、吸収体13及びトップシート14が圧搾されて形成された圧搾溝20の形状は、吸収体13が圧搾されて形成された圧搾溝20(図7D及び図8A及び図8B参照)と同様に、仮プレス領域202Bのない台形形状となっている。つまり、第1傾斜面部313T及び第2傾斜面部314T(図6,図7A乃至図7D参照)の圧搾により形成された仮プレス領域202B(図7A乃至図7D,図8A参照)は、吸収体13の復元力(図8Aの矢印F参照)が、SAPとパルプとの結合力より大きいことから、非圧搾領域204と圧搾領域201Bとの間を隣接する密度変化領域203Bとともに、滑らかに繋ぐように復元し、密度変化領域203Aの一部へと変化する。 As shown in FIGS. 11A and 11B, the shape of the pressing groove 20 formed by pressing the absorber 13 and the top sheet 14 is the same as the pressing groove 20 formed by pressing the absorber 13 (FIGS. 7D and 8A). And FIG. 8B), it has a trapezoidal shape without the temporary press area 202B. That is, the temporary press area 202B (see FIGS. 7A to 7D and 8A) formed by squeezing the first inclined surface portion 313T and the second inclined surface portion 314T (see FIGS. 6 and 7A to 7D) (See arrow F in FIG. 8A) is larger than the cohesion between the SAP and the pulp, so as to smoothly connect the non-squeezed area 204 and the squeezed area 201B together with the adjacent density change area 203B. It is restored and changes to a part of the density change area 203A.
 上記実施形態と同様に、仮プレス領域202Bは、圧搾領域201BからのSAPの飛散防止を行うために形成される。これにより、圧搾領域201Bにおいて、飛散防止された多くのSAPとパルプとの結合、つまり、吸収性コア17のSAPと被覆部材18のパルプとの結合のみならず、吸収性コア17のSAPとトップシート14のパルプとの結合を効率よく行うことができる。したがって、圧搾溝20における吸収性コア、被覆部材及びトップシート14との定着力を向上させることができ、吸収体13における通気性も向上させることができる。さらに、仮プレス領域202Bは、主に液体の吸収を行う密度変化領域203Aの一部へと変化する。つまり、密度変化領域203Aの表面積S3は、密度変化領域202Bの表面積S2より増加することから、液体の吸収力を向上させる効果を奏するものと考えられる(図8A参照)。 Similar to the above embodiment, the temporary pressing area 202B is formed to prevent the scattering of the SAP from the pressing area 201B. As a result, in the squeeze region 201 B, not only the combination of the shatter-prevented many SAPs and the pulp, that is, the SAP of the absorbent core 17 and the pulp of the covering member 18, but also the SAP and the top of the absorbent core 17. Bonding of the sheet 14 with the pulp can be performed efficiently. Therefore, the fixing power with the absorbent core, the covering member, and the top sheet 14 in the compressed groove 20 can be improved, and the air permeability in the absorbent body 13 can also be improved. Furthermore, the temporary press area 202B changes to a part of the density change area 203A that mainly absorbs liquid. That is, since the surface area S3 of the density change area 203A is larger than the surface area S2 of the density change area 202B, it is considered that the effect of improving the liquid absorbing power is exerted (see FIG. 8A).
 <変形例>
 本発明は、上述した実施形態に限られることなく、本発明の技術的思想から逸脱しない範囲で、適宜の変更や変形が可能である。
<Modification>
The present invention is not limited to the embodiment described above, and appropriate modifications and variations are possible without departing from the technical concept of the present invention.
 例えば、上記実施形態に係るおむつの構造は、上述したような展開型に限定されるわけではなく、特許請求の範囲に規定された吸収性物品の構成を含むおむつでありさえすれば、どのような構成であってもよい。例えば、パンツ型の使い捨ておむつや、尿パッド等であっても本発明を適用可能である。 For example, the structure of the diaper according to the above embodiment is not limited to the unfolded type as described above, but it is only a diaper including the configuration of the absorbent article defined in the claims. It may be of any configuration. For example, the present invention can be applied to a pants-type disposable diaper, a urine pad, and the like.
 図12Aは、本発明に係る凸部の断面形状の変形例である傾斜面部に窪み部を設けた凸部の拡大模式図、図12Bは、本発明に係る凸部の断面形状の変形例である傾斜面部に突起部を設けた凸部の拡大模式図である。 FIG. 12A is an enlarged schematic view of a convex portion provided with a depressed portion in an inclined surface portion which is a modified example of the sectional shape of the convex portion according to the present invention, and FIG. 12B is a modified example of the sectional shape of the convex portion according to the present invention It is the expansion schematic diagram of the convex part which provided the projection part in a certain inclined surface part.
 図12Aにおいて、凸部の断面形状の変形例として、凸部131が、第1傾斜面部1313T及び第2傾斜面部1314Tに窪み部1315Dを設けている。第1傾斜面部1313T及び第2傾斜面部1314Tが吸収体13を圧搾する際に、窪み部1315Dには吸収体13が入り込むため、仮プレス領域202Bにおける吸収体13の密度を低くすることができる。よって、窪み部1315Dを設けることにより、仮プレス領域202Bにおける密度を低くする調整ができるため、仮プレス領域202Bを、より不可逆的な圧搾が起こり難いように、つまり、復元可能となるように形成することができる。 In FIG. 12A, as a modification of the cross-sectional shape of the convex portion, the convex portion 131 has a recessed portion 1315D in the first inclined surface portion 1313T and the second inclined surface portion 1314T. When the first inclined surface portion 1313T and the second inclined surface portion 1314T squeeze the absorber 13, the absorber 13 enters the depression 1315D, so the density of the absorber 13 in the temporary press region 202B can be lowered. Therefore, by providing the recessed portion 1315D, the density in the temporary press area 202B can be adjusted to be low, so that the temporary press area 202B is formed so as to be less likely to cause irreversible compression, that is, to be recoverable. can do.
 図12Bにおいて、凸部の断面形状のさらなる変形例として、凸部231が、第1傾斜面部2313T及び第2傾斜面部2314Tに突起部2315Pを設けている。第1傾斜面部1313T及び第2傾斜面部1314Tが吸収体13を圧搾する際に、突起部2315Pが吸収体13を圧搾するため、仮プレス領域202Bにおける吸収体13の密度を高くすることができる。よって、突起部2315Pを設けることにより、仮プレス領域202Bにおける密度を高くする調整ができ、圧搾領域201Bから隣接する仮プレス領域202BへのSAPの飛散をより確実に防止することができる。 In FIG. 12B, as a further modified example of the cross-sectional shape of the convex portion, the convex portion 231 is provided with a protrusion 2315P on the first inclined surface 2313T and the second inclined surface 2314T. When the first sloped surface portion 1313T and the second sloped surface portion 1314T squeeze the absorber 13, the protrusions 2315P squeeze the absorber 13, so that the density of the absorber 13 in the temporary press region 202B can be increased. Therefore, by providing the protrusion 2315 P, the density in the temporary press area 202 B can be adjusted to be high, and scattering of SAP from the pressing area 201 B to the adjacent temporary press area 202 B can be more reliably prevented.
 上記実施形態では、各傾斜面部に対して一つの窪み部1315D(図12A参照)及び各傾斜面部に対して一つの突起部2315P(図12B参照)を設けるものであるが、これに限られない。例えば、少なくとも一方の傾斜面部に、少なくとも一つの窪み部及び/又は突起部を設けてもよい。 In the above embodiment, one depression 1315 D (see FIG. 12A) is provided for each inclined surface and one protrusion 2315 P (see FIG. 12B) is provided for each inclined surface, but the invention is not limited thereto. . For example, at least one inclined surface may be provided with at least one depression and / or projection.
 上記実施形態では、窪み部1315D及び突起部2315Pに形状を半円形状としているが、この形状に限らず、例えば、三角形状や四角形状等、SAPの逃がし領域となる形状、又は、吸収体13に対して仮プレスができる形状であればよい。なお、突起部2315Pの先端を、吸収体13への破損を防ぐために、丸みを設ける形状を採用してもよい。 In the above embodiment, the recess 1315D and the protrusion 2315P have a semicircular shape, but not limited to this shape, for example, a shape such as a triangle or a quadrangle, which is a relief region of the SAP, or the absorber 13 It is sufficient if it has a shape that allows temporary pressing. In order to prevent damage to the absorber 13, the tip of the protrusion 2315P may have a rounded shape.
 上記実施形態では、複数の圧搾溝20が吸収体13の表面に連続して形成されることで、斜め格子状の配列パターンが出来上がっているが、これに限られない。複数の圧搾溝20は、例えば、吸収体13の表面に間欠的に形成されてもよいし、圧搾溝20の配列パターンは、例えば、三角形、六角形等の多角形の配列パターン、直線状、曲線状、または波状のものを並列したパターン等様々な配列パターンであってもよい。 In the above-mentioned embodiment, although a plurality of pressing grooves 20 are continuously formed on the surface of absorber 13, the diagonal lattice-like array pattern is completed, but it is not limited to this. For example, the plurality of compressed grooves 20 may be intermittently formed on the surface of the absorber 13, and the arrangement pattern of the compressed grooves 20 is, for example, a polygonal array pattern such as triangles or hexagons, linear, It may be various arrangement patterns such as a pattern in which curvilinear or wavy ones are arranged in parallel.
 上記実施形態では、吸収体13のトップシート14側に圧搾溝20が形成されているがこれに限られず、吸収体13のバックシート12側や、吸収体13のトップシート14側およびバックシート12側に圧搾溝20を形成してもよい。 Although the pressing groove 20 is formed in the top sheet 14 side of the absorber 13 in the above embodiment, the present invention is not limited thereto. The back sheet 12 side of the absorber 13, the top sheet 14 side of the absorber 13 and the back sheet 12 You may form the pressing groove 20 in the side.
 上記実施形態に加えて、第1ロール30を加熱し、吸収体13を圧搾するときに、圧搾部分に熱を加えることによって、吸収性コア17上に積層されたシート部分を構成する繊維を伸びやすくすることで、吸収性コア17上に積層されたシート部分をさらに破れ難くすることも勿論可能である。 In addition to the above embodiment, when the first roll 30 is heated and the absorbent 13 is squeezed, heat is applied to the squeezed portion to stretch the fibers constituting the sheet portion laminated on the absorbent core 17 It is of course possible to make the sheet portion laminated on the absorbent core 17 more difficult to tear by making it easy.
 上記実施形態では、一方の回転部材に凸部31を設けて、回転部材間で吸収体13を圧搾し、圧搾溝20を設けているが、プレス部材に凸部31を設けて、プレス部材間で吸収体13を圧搾し、圧搾溝20を設けてもよい。 In the above-mentioned embodiment, although convex part 31 is provided in one rotation member, absorber 13 is squeezed between rotation members, and pressing groove 20 is provided, convex part 31 is provided in a press member, and between press members The squeezing member 20 may be squeezed with the squeezing groove 20.
10 おむつ
10A ファスニングテープ
10B フロントパッチシート
10F 前身頃領域
10R 後身頃領域
10C 股下領域
10W ウエスト周り開口部
10L 脚周り開口部
11 カバーシート
11N、15N 切欠き部
12 バックシート(裏面シート)
13 吸収体
14 トップシート(表面シート)
15 立体ギャザー
16,19 糸ゴム
17 吸収性コア
18 被覆部材
20 圧搾溝
20a 第1圧搾溝
20b 第2圧搾溝
201A,201B 圧搾領域
202B 仮プレス領域(隣接部)
203A,203B 密度変化領域
204 非圧搾領域
30 第1ロール(回転部材)
30E,40E 外周面
31 凸部
31a 第1凸部
31b 第2凸部
40 第2ロール(第2回転部材)
100 圧搾溝の形成装置
310U 天面部
311S,1311S,2311S 第1側面部
312S,1312S,2312S 第2側面部
313T,1313T,2313T 第1傾斜面部
314T,1314T,2314T 第2傾斜面部
321P 第1交点
322P 第2交点
323P 第3交点
324P 第4交点
325P 第5交点
326P 第6交点
331L 第1直線
332L 第2直線
341PL 第1平行線
342PL 第2平行線
343PL 第3平行線
344PL 第4平行線
351NL 第1法線
352NL 第2法線
353NL 第3法線
354NL 第4法線
1315D 窪み部
2315P 突起部
10 diaper 10A fastening tape 10B front patch sheet 10F front body area 10R back body area 10C crotch area 10W waist around opening 10L leg around opening 11 cover sheet 11N, 15N notch 12 back sheet (back side sheet)
13 Absorber 14 Top sheet (front sheet)
15 solid gathers 16, 19 thread rubber 17 absorbent core 18 cover member 20 pressing groove 20a 1st pressing groove 20b 2nd pressing groove 201A, 201B pressing region 202B temporary pressing region (adjacent part)
203A, 203B density change area 204 non-pressed area 30 first roll (rotary member)
30E, 40E Outer peripheral surface 31 convex part 31a 1st convex part 31b 2nd convex part 40 2nd roll (2nd rotation member)
100 squeezed groove forming device 310U top surface part 311S, 1311S, 2311S first side surface part 312S, 1312S, 2312S second side surface part 313T, 1313T, 2313T first inclined surface part 314T, 1314T, 2314T second inclined surface part 321P first intersection point 322P 2nd intersection 323P 3rd intersection 324P 4th intersection 325P 5th intersection 326P 6th intersection 331L 1st straight line 332L 2nd straight line 341PL 1st parallel line 342PL 2nd parallel line 343PL 3rd parallel line 344PL 4th parallel line 351NL 1st Normal 352 NL Second normal 353 NL Third normal 354 NL Fourth normal 1315 D Recess 2315 P Protrusion

Claims (10)

  1.  吸収性樹脂が分散配置されている吸収体を備えた吸収性物品に圧搾溝を形成する圧搾溝の形成装置であって、
     外面から外方に突出する凸部を備え、前記凸部を前記吸収体に対して移動させて前記吸収体を圧搾して前記吸収体に前記圧搾溝を形成する圧搾手段、を備え、
     前記凸部は、最小断面積となる断面において、第1側面部と、前記第1側面部に対向する第2側面部と、前記第1側面部と前記第2側面部との間に配置される天面部と、前記第1側面部及び前記第2側面部の少なくともいずれか一方と前記天面部とを連続的に接続する傾斜面部と、を備えることを特徴とする圧搾溝の形成装置。
    An apparatus for forming a squeezing groove for forming a squeezing groove in an absorbent article provided with an absorbent body in which an absorbent resin is dispersed and disposed,
    And squeezing means for moving the convex portion relative to the absorber to squeeze the absorber to form the squeeze groove in the absorber.
    The convex portion is disposed between the first side surface, the second side surface facing the first side surface, and the first side surface and the second side surface in a cross section having a minimum cross sectional area. An apparatus for forming a pressing groove, comprising: a top surface; and an inclined surface that continuously connects at least one of the first side surface and the second side surface with the top surface.
  2.  前記凸部は、前記第1側面部及び前記第2側面部と前記天面部とを連続的に接続する傾斜面部と、を備え、
     前記外面と前記第1側面部との第1交点と、前記外面と前記第2側面部との第2交点とを結ぶ第1直線は、前記天面部と平行であり、
     前記第1側面部及び前記第1側面部と連続的に接続する前記傾斜面部と、前記第2側面部及び前記第2側面部と連続的に接続する前記傾斜面部と、前記第1直線の垂直二等分線である第2直線を対称軸とした線対称となることを特徴とする請求項1に記載の圧搾溝の形成装置。
    The convex portion includes an inclined surface portion that continuously connects the first side surface portion, the second side surface portion, and the top surface portion,
    A first straight line connecting a first intersection point of the outer surface and the first side surface portion and a second intersection point of the outer surface and the second side surface portion is parallel to the top surface portion,
    The sloped surface portion continuously connected to the first side surface portion and the first side surface portion, the sloped surface portion continuously connected to the second side surface portion and the second side surface portion, and perpendicular to the first straight line An apparatus for forming a squeezing groove according to claim 1, characterized in that it is line-symmetrical about the second straight line which is a bisector.
  3.  液透過性の表面シートを前記吸収体に重ね、前記表面シートに前記凸部を当接させ、前記凸部で前記表面シート及び前記吸収体を圧搾して前記表面シート及び前記吸収体に前記圧搾溝を形成することを特徴とする請求項1又は請求項2に記載の圧搾溝の形成装置。 A liquid-permeable surface sheet is stacked on the absorber, the convex portion is abutted on the surface sheet, and the surface sheet and the absorber are squeezed by the convex portion to squeeze the surface sheet and the absorber. The formation apparatus of the pressing groove of Claim 1 or 2 which forms a groove | channel.
  4.  前記傾斜面部は、少なくとも一つの窪み部及び/又は少なくとも一つの突起部を備えることを特徴とする請求項1から請求項3のいずれか一項に記載の圧搾溝の形成装置。 The device for forming a pressing groove according to any one of claims 1 to 3, wherein the inclined surface portion includes at least one recess and / or at least one protrusion.
  5.  吸収性樹脂が分散配置されている吸収体を備えた吸収性物品を製造する圧搾溝の形成方法であって、
     外周面から外方に突出する凸部を有する回転部材の回転に伴って、前記凸部に対応する形状が前記吸収体に形成されるように、前記吸収体を圧搾するステップであって、
     前記凸部は、最小断面積となる断面において、第1側面部と、前記第1側面部に対向する第2側面部と、前記第1側面部と前記第2側面部との間に配置される天面部と、前記第1側面部と前記天面部とを連続的に接続する傾斜面部と、を備え、
     前記回転部材の回転に伴って、前記吸収体に、前記傾斜面部により圧搾された仮プレス領域と、前記天面部により圧搾された圧搾領域とを形成する、前記吸収体を圧搾するステップと、
     前記傾斜面部により圧搾された仮プレス領域が、非圧搾領域と前記天面部により圧搾された圧搾領域との間を隣接する前記側面部により圧搾された密度変化領域とともに、滑らかに繋ぐように復元するステップと、
    を含むことを特徴とする圧搾溝の形成方法。
    It is a formation method of the pressing groove which manufactures the absorptive article provided with the absorber by which absorptive resin is distributed arrangement,
    A step of squeezing the absorber such that a shape corresponding to the convex portion is formed on the absorber as the rotating member having the convex portion protruding outward from the outer peripheral surface rotates.
    The convex portion is disposed between the first side surface, the second side surface facing the first side surface, and the first side surface and the second side surface in a cross section having a minimum cross sectional area. And an inclined surface portion for continuously connecting the first side surface portion and the upper surface portion,
    Squeezing the absorber, forming, in the absorber, a temporary press region squeezed by the inclined surface portion and a squeeze region squeezed by the top surface portion as the rotating member rotates;
    The temporary press area squeezed by the inclined surface is restored so as to smoothly connect the non-squeezed area and the squeeze area squeezed by the top surface together with the density change area squeezed by the adjacent side surface. Step and
    A method of forming a squeeze groove comprising:
  6.  前記凸部は、前記第2側面部と前記天面部とを連続的に接続する傾斜面部をさらに備え、
     前記回転部材の回転に伴って、前記吸収体に、前記第2側面部と連続的に接続する前記傾斜面部により圧搾された仮プレス領域を形成する、前記吸収体を圧搾するステップと、
     前記第2側面部と連続的に接続する前記傾斜面部により圧搾された仮プレス領域が、非圧搾領域と前記天面部により圧搾された圧搾領域との間を隣接する前記側面部により圧搾された密度変化領域とともに、滑らかに繋ぐように復元するステップと、
    を含むことを特徴とする請求項5に記載の圧搾溝の形成方法。
    The convex portion further includes an inclined surface portion that continuously connects the second side surface portion and the top surface portion,
    Squeezing the absorber, forming a temporary press area squeezed by the inclined surface portion continuously connected to the second side surface portion with the rotation of the rotary member;
    A density in which a temporary press region squeezed by the inclined surface portion continuously connected to the second side portion is squeezed by the side portion adjacent between a non-squeezed region and a squeeze region squeezed by the top surface portion Restore to connect smoothly with the change area;
    The method for forming a pressing groove according to claim 5, comprising:
  7.  吸収性樹脂が分散配置され圧搾溝が設けられる吸収体を備えた吸収性物品であって、
     前記圧搾溝は、最小断面積となる断面において、圧搾領域と、前記圧搾領域を挟むように配置され、非圧搾領域と前記圧搾領域との間を滑らかに繋ぐ一対の密度変化領域と、を備え、
     前記密度変化領域の少なくともいずれか一方における前記圧搾領域との隣接部では、前記吸収体に含まれる吸収性樹脂と繊維素材との結合力より前記吸収体の復元力が大きく、
     前記圧搾領域では、前記吸収体に含まれる吸収性樹脂と繊維素材との結合力より前記吸収体の復元力が小さいことを特徴とする吸収性物品。
    An absorbent article comprising an absorbent body in which an absorbent resin is dispersedly disposed and provided with compressed grooves,
    The squeezing groove is provided with a squeezing region and a pair of density change regions which are arranged to sandwich the squeezing region and smoothly connect the non-squeezing region and the squeezing region in the cross section having the minimum cross-sectional area. ,
    In a portion adjacent to the squeeze region in at least one of the density change region, the absorbency of the absorber is larger than the bonding force between the absorbent resin contained in the absorber and the fiber material,
    An absorbent article characterized in that, in the squeezing region, the absorbency of the absorber is smaller than the bonding force between the absorbent resin contained in the absorber and the fiber material.
  8.  前記圧搾領域は、前記非圧搾領域と比べ密度が高くなっている一方、前記密度変化領域は、前記圧搾領域から前記非圧搾領域に向かって密度が漸減しているものであり、
     前記吸収体を平面視したときに、前記吸収体に含まれる吸収性樹脂は、前記圧搾領域と前記密度変化領域との境界に亘って均一に分布していることを特徴とする請求項7に記載の吸収性物品。
    The squeeze area has a higher density than the non-squeeze area, while the density change area has a density gradually decreasing from the squeeze area to the non-squeeze area.
    The absorbent resin contained in the absorber is uniformly distributed over the boundary between the compressed region and the density change region when the absorber is viewed in plan. The absorbent article as described.
  9.  前記吸収体は、繊維素材と吸収性樹脂とを含む吸収性コアと、前記吸収性コアを覆う繊維素材からなる被覆部材とにより構成され、
     前記圧搾領域は、前記吸収性コアの吸収性樹脂と前記被覆部材の繊維素材との結合により設けられることを特徴とする請求項7又は請求項8に記載の吸収性物品。
    The absorbent body is composed of an absorbent core containing a fiber material and an absorbent resin, and a covering member made of a fiber material covering the absorbent core,
    The absorbent article according to claim 7 or 8, wherein the squeezing region is provided by bonding the absorbent resin of the absorbent core and the fiber material of the covering member.
  10.  前記吸収性物品は、前記吸収体と、前記吸収体を覆うとともに繊維素材からなる液透過性の表面シートとにより構成され、
     前記圧搾領域は、前記吸収性コアの吸収性樹脂と前記表面シートの繊維素材との結合により設けられることを特徴とする請求項7から請求項9のいずれか一項に記載の吸収性物品。
    The absorbent article is constituted of the absorbent body, and a liquid-permeable top sheet which covers the absorbent body and is made of a fiber material.
    The absorbent article according to any one of claims 7 to 9, wherein the squeeze area is provided by bonding of the absorbent resin of the absorbent core and the fiber material of the surface sheet.
PCT/JP2018/043849 2017-12-08 2018-11-28 Apparatus for forming compression groove, method for forming compression groove, and absorbent article WO2019111789A1 (en)

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JP2017-236408 2017-12-08
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005348938A (en) * 2004-06-10 2005-12-22 Daio Paper Corp Absorbent article
WO2015079799A1 (en) * 2013-11-28 2015-06-04 ユニ・チャーム株式会社 Manufacturing device and manufacturing method for absorbent of absorbent article
JP2018019803A (en) * 2016-08-01 2018-02-08 花王株式会社 Method for manufacturing absorbent article and device for forming embossed groove

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005348938A (en) * 2004-06-10 2005-12-22 Daio Paper Corp Absorbent article
WO2015079799A1 (en) * 2013-11-28 2015-06-04 ユニ・チャーム株式会社 Manufacturing device and manufacturing method for absorbent of absorbent article
JP2018019803A (en) * 2016-08-01 2018-02-08 花王株式会社 Method for manufacturing absorbent article and device for forming embossed groove

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