WO2019109302A1 - Automatic cleaning device for tab of battery cell - Google Patents

Automatic cleaning device for tab of battery cell Download PDF

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Publication number
WO2019109302A1
WO2019109302A1 PCT/CN2017/115003 CN2017115003W WO2019109302A1 WO 2019109302 A1 WO2019109302 A1 WO 2019109302A1 CN 2017115003 W CN2017115003 W CN 2017115003W WO 2019109302 A1 WO2019109302 A1 WO 2019109302A1
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WO
WIPO (PCT)
Prior art keywords
battery core
clamping
battery cell
automatic
cleaning
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Application number
PCT/CN2017/115003
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French (fr)
Chinese (zh)
Inventor
欧泽兵
唐思祖
何茂水
马益金
Original Assignee
惠州市成泰自动化科技有限公司
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Application filed by 惠州市成泰自动化科技有限公司 filed Critical 惠州市成泰自动化科技有限公司
Priority to PCT/CN2017/115003 priority Critical patent/WO2019109302A1/en
Publication of WO2019109302A1 publication Critical patent/WO2019109302A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass

Definitions

  • the invention relates to the technical field of battery core cleaning, and in particular to an automatic cleaning device for a battery core.
  • the cylindrical series of power batteries have many advantages such as excellent safety performance, long cycle life, environmental protection and excellent power performance. As one of the excellent clean energy sources, it has become an important member of the new energy field. With the vigorous development of electric vehicles based on clean energy at home and abroad, the market demand for cylindrical series of power batteries is huge, but the requirements for safety and performance are also correspondingly improved.
  • the welding cap is welded after the first injection into the electric core; while the positive electrode is completely immersed in the electrolyte during the liquid injection process, the surface of the positive electrode sheet is often filled with electrolyte before welding.
  • the welding effect of the cap and the battery core is likely to be unstable, and the phenomenon of soldering or over-welding is easily caused.
  • the occurrence of solder or over-welding may result in abnormal contact resistance and affect battery charge and discharge performance and its service life. Therefore, how to ensure that the surface of the positive electrode is clean when welding, is to stabilize the sealing effect of the cap and the battery core, and to eliminate the key to the phenomenon of soldering and over-welding.
  • the Chinese invention of the publication No. CN100569396C discloses a cleaning method for a coating of a tab-shaped metal foil pole piece welding portion and a cleaning device thereof.
  • the cleaning method of the invention is characterized in that it is laser cleaning, and in turn, laser scanning is performed to remove residues
  • the cleaning device comprises a PLC programmable electronic control device, a horizontal frame, a working platform, Scanning gantry, brushing gantry, unwinding device, winding device, laser scanning device, residue removal device and feed length sensor are the main features.
  • the cleaning device disclosed in the invention achieves a rapid cleaning of the tabs to a certain extent and also improves the cleaning quality, but the cleaning device of the invention has a complicated structure and a high cost.
  • the present invention provides a battery core automatic cleaning device with a simple structure.
  • a battery core automatic cleaning device comprising a laser cleaning system for cleaning the surface of the cell core, and an automatic cell inversion system for inverting the cell.
  • the automatic cell turnover system includes an inversion mechanism that implements cell flipping and a clamping mechanism that clamps the cell during inversion.
  • the clamping mechanism includes one or more clamping assemblies and a drive assembly for controlling the expansion and contraction of the clamping assembly.
  • the clamping assembly includes a connecting rod and a clamping jaw, the connecting rod is connected to the clamping claw at one end and the driving assembly is connected to the other end.
  • the clamping claw comprises a connecting block and two clamping arms, and the two clamping arms are symmetrically mounted on the upper and lower ends of the connecting block through the connecting piece, and the connecting block and the connecting piece, the clamping arm and the connecting piece are connected by the rotating shaft.
  • the clamping arm includes a first clamping block and a second clamping block.
  • One end of the first clamping block is connected to the connecting block through a rotating shaft, and the other end is connected to the second clamping block through a rotating shaft.
  • the second clamping The end of the block is provided with a clamping arc surface that matches the curved surface of the outer wall of the cell.
  • the drive assembly includes a cylinder, the push rod of the cylinder is coupled to a push shaft, the push shaft is sleeved to the link through the bearing, and a portion of the push shaft is inserted into the link.
  • the clamping mechanism further includes a rotating assembly including a rotating rod sleeved on the connecting rod, and a rotating groove connected to the rotating rod and sleeved outside the clamping arm.
  • the turning mechanism includes a stepping motor, a synchronous belt, and a synchronous wheel set connected to the stepping motor through a synchronous belt.
  • the synchronous wheel set is a synchronous gear mounted on each rotating rod.
  • the invention adopts an automatic battery core inversion system, and intelligently cooperates with the laser cleaning system to clean the surface of the cell core. Since the automatic cell inversion system realizes the rotation of the cell core 180 degrees, it is ensured that both sides of the cell core can be cleaned, thereby Achieve good automatic cleaning results.
  • the laser cleaning system includes at least one laser generator, and each of the laser generators performs cleaning operations on the surfaces of the four battery core tabs. By releasing the laser beam of high energy density, the laser generator sequentially performs surface burning treatment on the four electrode cores to vaporize the residual electrolyte on the surface of the ear, thereby achieving a complete cleaning effect.
  • the laser cleaning system can automatically clean the side of the battery core in one cleaning operation.
  • the automatic battery core inversion system intervenes to make the battery core rotate 180 degrees. After the battery core is turned over, the automatic battery core The system is flipped over and the laser cleaning system works again to automatically clean the other side of the cell.
  • the clamping mechanism comprises eight clamping assemblies.
  • the inventors have found through intensive research that after the clamping assembly clamps the battery core, the spacing between adjacent cells is preferably set to 30 mm to 50 mm, especially the spacing between adjacent cells. It is best for 45mm to 50mm. Precise control of the spacing of adjacent cells ensures the key to cleaning efficiency and cleaning.
  • the invention particularly uses a laser beam to effectively cover a laser generator with a distance of 160 mm, and scientifically sets the spacing between adjacent cells, so that a single laser generator can effectively cover 4 cells for efficient cleaning.
  • the cleaning efficiency is greatly improved on the one hand, and the consistency of the cleaning effect is ensured on the other hand, which helps to improve the quality stability of the battery.
  • the battery core automatic cleaning device can simultaneously clean four batteries at the same time; similarly, when the clamping mechanism comprises eight clamping components, the battery core is The automatic cleaning equipment can clean 8 batteries at the same time. The cleaning effect is best when each laser generator covers 4 batteries, so the above clamping mechanism includes 4 clamping components, and a laser generator is added.
  • the cylinder-based extension action advances the clamping assembly to the cell and clamps the cell through the two-degree-of-freedom clamping jaw; the laser cleaning system cleans the first side of the cell tip and passes
  • the stepping motor drive controls the clamping claw to drive the battery core to rotate 180 degrees. After the battery core is rotated, the automatic battery core turning mechanism is withdrawn; after the laser cleaning system completes cleaning the second surface of the battery core, the transmission belt is moved at a fixed distance, and the movement is resumed. Ship the next batch of cells into the next work cycle.
  • the automatic cell inversion system further includes a positioning mechanism for controlling the position of the clamping mechanism.
  • the positioning mechanism includes a guide rail and a slide plate slidable along the guide rail, the slide plate being coupled to a positioning cylinder for pushing and pulling back.
  • the clamping mechanism is mounted on the slide.
  • the automatic cell inversion system further includes a mounting base, the rail being fixed to the mounting base.
  • the laser cleaning system further includes a mounting bracket, the laser generator being disposed on the mounting bracket and located above the clamping mechanism.
  • the laser generator is disposed on the mounting frame through a pallet, and the pallet is provided with an adjustment lever for adjusting the height of the laser generator.
  • One of the innovations of the present invention is that the innovative use of the automatic cell inversion system and the laser cleaning system intelligently cooperate to clean the surface of the cell core; since the laser cleaning system can release the laser beam of high energy density to the cell core in turn The surface is burned to vaporize the residual electrolyte on the surface of the ear, the cleaning effect is good, and the welding quality is not affected; and the laser cleaning is safe and fast, does not cause secondary pollution, and can ensure the quality of the battery.
  • the automatic cell inversion system of the invention can realize the rotation of the battery core by 180 degrees, and the clamping mechanism with two degrees of freedom rotation can flexibly and accurately flip the battery core to ensure that both sides of the battery core can be cleaned, thereby achieving good automatic. Cleaning effect.
  • the invention scientifically sets the spacing between the cells, and maximizes the coverage of the laser generator, so that the laser cleaning system can quickly clean four cells at a time, and realize 8 batteries in 6 seconds.
  • the cleaning of both sides of the ear provides great cleaning efficiency.
  • Embodiment 1 is a schematic structural view of Embodiment 1 of the present invention.
  • Embodiment 2 is a schematic structural view of Embodiment 2 of the present invention.
  • Figure 3 is a schematic structural view of a clamping mechanism of the present invention.
  • Figure 4 is a longitudinal cross-sectional view of the clamp structure of the present invention.
  • the embodiment discloses an automatic cleaning device for a battery core, comprising a laser cleaning system for cleaning the surface of the battery core, and an automatic battery core for inverting the battery core. system.
  • the automatic cell turnover system includes an inversion mechanism that implements cell flipping and a clamping mechanism that clamps the cell during inversion.
  • the clamping mechanism includes eight clamping assemblies 1 and a drive assembly for controlling the expansion and contraction of the clamping assembly.
  • the clamping assembly includes a connecting rod 101 and a clamping jaw, and the connecting rod 101 is connected to the clamping claw at one end and to the driving assembly at the other end.
  • the clamping claw includes a connecting block 102 and two clamping arms 103.
  • the two clamping arms are symmetrically mounted on the upper and lower ends of the connecting block 102 through the connecting piece 104, and the connecting block 102 and the connecting piece 104, the clamping arm and the connecting piece Connected via the rotating shaft 105.
  • the clamping arm includes a first clamping block and a second clamping block.
  • One end of the first clamping block is connected to the connecting block through a rotating shaft, and the other end is connected to the second clamping block through a rotating shaft.
  • the second clamping The end of the block is provided with a clamping curved surface 106 that matches the curved surface of the outer wall of the cell.
  • the drive assembly includes a cylinder 201 having a push rod coupled to a push shaft 202, a push shaft sleeved to the link 101 through a bearing, and a portion of the push shaft inserted into the link.
  • the clamping mechanism further includes a rotating assembly including a rotating rod 301 sleeved on the connecting rod, and a rotating groove 302 connected to the rotating rod and sleeved outside the clamping arm.
  • the turning mechanism includes a stepping motor 2, a synchronous belt, and a synchronous wheel set 401 that is connected to the stepping motor through a synchronous belt.
  • the synchronous wheel set is a synchronous gear mounted on each rotating rod.
  • the invention adopts an automatic battery core inversion system, and intelligently cooperates with the laser cleaning system to clean the surface of the cell core. Since the automatic cell inversion system realizes the rotation of the cell core 180 degrees, it is ensured that both sides of the cell core can be cleaned, thereby Achieve good automatic cleaning results.
  • the laser cleaning system includes at least one laser generator 3, each of which performs cleaning operations on the surface of the four cell cores.
  • the laser generator sequentially performs surface burning treatment on the four electrode cores to vaporize the residual electrolyte on the surface of the ear, thereby achieving a complete cleaning effect.
  • the laser cleaning system can automatically clean the side of the battery core in one cleaning operation.
  • the automatic battery core inversion system intervenes to make the battery core rotate 180 degrees. After the battery core is turned over, the automatic battery core The system is flipped over and the laser cleaning system works again to automatically clean the other side of the cell.
  • the clamping mechanism of this embodiment includes eight clamping assemblies.
  • the inventors have found through intensive research that after the clamping assembly clamps the battery core, the spacing between adjacent cells is preferably set to 30 mm to 50 mm, especially the spacing between adjacent cells. It is best for 45mm to 50mm. Precise control of the spacing of adjacent cells ensures the key to cleaning efficiency and cleaning.
  • the invention particularly uses a laser beam to effectively cover a laser generator with a distance of 160 mm, and scientifically sets the spacing between adjacent cells, so that a single laser generator can effectively cover 4 cells for efficient cleaning.
  • the cleaning efficiency is greatly improved on the one hand, and the consistency of the cleaning effect is ensured on the other hand, which helps to improve the quality stability of the battery.
  • the battery core automatic cleaning device can simultaneously clean 8 batteries at a time. The cleaning effect is best when each laser generator covers 4 batteries, so the above clamping mechanism includes 4 clamping components, and a laser generator is added.
  • the cylinder-based extension action advances the clamping assembly to the cell and clamps the cell through the two-degree-of-freedom clamping jaw; the laser cleaning system cleans the first side of the cell tip and passes
  • the stepping motor drive controls the clamping claw to drive the battery core to rotate 180 degrees. After the battery core is rotated, the automatic battery core turning mechanism is withdrawn; after the laser cleaning system completes cleaning the second surface of the battery core, the transmission belt is moved at a fixed distance, and the movement is resumed. Ship the next batch of cells into the next work cycle.
  • the automatic cell inversion system further includes a positioning mechanism for controlling the position of the clamping mechanism.
  • the positioning mechanism includes a guide rail and a slide plate slidable along the guide rail, the slide plate being coupled to the positioning cylinder 11 for pushing and pulling back.
  • the clamping mechanism is mounted on the slide.
  • the automatic cell turnover system further includes a mounting base 4, the rail being fixed to the mounting base.
  • the laser cleaning system further includes a mounting bracket, the laser generator being disposed on the mounting bracket 5 and located above the clamping mechanism.
  • the laser generator is disposed on the mounting frame through a pallet, and the pallet is provided with an adjustment lever 6 for adjusting the height of the laser generator.
  • the embodiment discloses an automatic cleaning device for a battery core, comprising a laser cleaning system for cleaning the surface of the battery core, and an automatic battery core for inverting the battery core. system.
  • the automatic cell inversion system includes an inversion mechanism that implements cell flipping and a clamping mechanism 1 that clamps the cell during inversion.
  • the clamping mechanism includes four clamping assemblies and a drive assembly for controlling the expansion and contraction of the clamping assembly.
  • the clamping assembly includes a connecting rod 101 and a clamping claw, the connecting rod is connected to the clamping claw at one end and the driving assembly is connected to the other end.
  • the clamping claw includes a connecting block 102 and two clamping arms 103.
  • the two clamping arms are symmetrically mounted on the upper and lower ends of the connecting block through the connecting piece 104, and the connecting block and the connecting piece, the clamping arm and the connecting piece pass through the rotating shaft 105. connection.
  • the clamping arm includes a first clamping block and a second clamping block.
  • One end of the first clamping block is connected to the connecting block through a rotating shaft, and the other end is connected to the second clamping block through a rotating shaft.
  • the second clamping The end of the block is provided with a clamping curved surface 106 that matches the curved surface of the outer wall of the cell.
  • the driving assembly includes a cylinder 201, and the push rod of the cylinder is connected with a push shaft 202.
  • the push shaft is sleeved to the connecting rod through a bearing, and a part of the pushing shaft is inserted into the connecting rod.
  • the clamping mechanism further includes a rotating assembly including a rotating rod 301 sleeved on the connecting rod, and a rotating groove 302 connected to the rotating rod and sleeved outside the clamping arm.
  • the turning mechanism includes a stepping motor 2, a synchronous belt, and a synchronous wheel set 401 that is connected to the stepping motor through a synchronous belt.
  • the synchronous wheel set is a synchronous gear mounted on each rotating rod.
  • the invention adopts an automatic battery core inversion system, and intelligently cooperates with the laser cleaning system to clean the surface of the cell core. Since the automatic cell inversion system realizes the rotation of the cell core 180 degrees, it is ensured that both sides of the cell core can be cleaned, thereby Achieve good automatic cleaning results.
  • the laser cleaning system is a laser generator 3, and each laser generator performs cleaning work on the surface of the four battery cores. By releasing the laser beam of high energy density, the laser generator sequentially performs surface burning treatment on the four electrode cores to vaporize the residual electrolyte on the surface of the ear, thereby achieving a complete cleaning effect.
  • the laser cleaning system can automatically clean the side of the battery core in one cleaning operation.
  • the automatic battery core inversion system intervenes to make the battery core rotate 180 degrees. After the battery core is turned over, the automatic battery core The system is flipped over and the laser cleaning system works again to automatically clean the other side of the cell.
  • the clamping mechanism in this embodiment includes four clamping assemblies.
  • the spacing between adjacent cells is preferably set to 30 mm to 50 mm, especially the spacing between adjacent cells. It is preferable that it is 45 mm to 50 mm, and in this embodiment, the interval between adjacent cells is set to 45 mm. Precise control of the spacing of adjacent cells ensures the key to cleaning efficiency and cleaning.
  • the invention particularly uses a laser beam to effectively cover a laser generator with a distance of 160 mm, and scientifically sets the spacing between adjacent cells, so that a single laser generator can effectively cover 4 cells for efficient cleaning.
  • the clamping mechanism includes four clamping components, the battery core automatic cleaning equipment can simultaneously clean four batteries at a time; the cleaning effect is best when each laser generator covers four batteries, therefore, the above
  • the clamping mechanism includes four clamping assemblies, and in this embodiment, a laser generator is provided.
  • the cylinder-based extension action advances the clamping assembly to the cell and clamps the cell through the two-degree-of-freedom clamping jaw; the laser cleaning system cleans the first side of the cell tip and passes
  • the stepping motor drive controls the clamping claw to drive the battery core to rotate 180 degrees. After the battery core is rotated, the automatic battery core turning mechanism is withdrawn; after the laser cleaning system completes cleaning the second surface of the battery core, the transmission belt is moved at a fixed distance, and the movement is resumed. Ship the next batch of cells into the next work cycle.
  • the automatic cell inversion system further includes a positioning mechanism for controlling the position of the clamping mechanism.
  • the positioning mechanism includes a guide rail and a slide plate slidable along the guide rail, the slide plate being coupled to the positioning cylinder 11 for pushing and pulling back.
  • the clamping mechanism is mounted on the slide.
  • the automatic cell turnover system further includes a mounting base 4, the rail being fixed to the mounting base.
  • the laser cleaning system further includes a mounting bracket 5 disposed on the mounting bracket and located above the clamping mechanism.
  • the laser generator is disposed on the mounting frame through a pallet, and the pallet is provided with an adjustment lever 6 for adjusting the height of the laser generator.

Abstract

An automatic cleaning device for a tab of a battery cell, comprising a laser cleaning system for cleaning the surface of a tab of a battery cell, and an automatic battery cell turning over system for turning over a battery cell. The automatic battery cell turning over system comprises a turning over mechanism for implementing the turning over of a battery cell and a clamping mechanism for clamping a battery cell during the turning over process, the clamping mechanism comprising one or more clamping assemblies (1), and a driving assembly for controlling the clamping assembly to extend and retract. The turning over mechanism comprises a stepping motor (2), a synchronous conveyor belt, and a synchronous gear group (401) which is in transmission connection with the stepping motor by means of the synchronous conveyor belt. The present device cleans the surface of a tab of a battery cell by means of the intelligent cooperation of the automatic battery cell turning over system and the laser cleaning system; the laser cleaning system releases laser beams having high energy density to burn the surface of a tab of a battery cell to vaporize the residual electrolytic solution, avoiding secondary contamination, ensuring the quality of a battery cell. The automatic battery cell turning over system flexibly and accurately turns over a battery cell using a two-degree-of-freedom rotation clamping mechanism, ensuring the cleaning of both surfaces of a tab.

Description

一种电芯极耳自动清洗装备Battery core automatic cleaning equipment 技术领域Technical field
本发明涉及电芯极耳清洗技术领域,特别是涉及一种电芯极耳自动清洗装备。The invention relates to the technical field of battery core cleaning, and in particular to an automatic cleaning device for a battery core.
背景技术Background technique
圆柱系列动力电芯兼具安全性能卓越、循环寿命长、绿色环保、功率性能出色等诸多优点。其作为优秀的清洁能源之一,已然成为新能源领域的重要成员。随着国内外大力发展以清洁能源为动力基础的电动汽车,圆柱系列动力电芯市场需求巨大,但对其安全及性能的要求亦相应提升。The cylindrical series of power batteries have many advantages such as excellent safety performance, long cycle life, environmental protection and excellent power performance. As one of the excellent clean energy sources, it has become an important member of the new energy field. With the vigorous development of electric vehicles based on clean energy at home and abroad, the market demand for cylindrical series of power batteries is huge, but the requirements for safety and performance are also correspondingly improved.
现有圆柱系列动力电芯的生产工艺中,采用向电芯先注液后焊接盖帽;而注液过程中正极耳完全浸泡于电解液,导致正极片焊接前,其表面往往沾满电解液。则在后续进行超声焊接工序时,由于正极耳表面受污染,将易导致盖帽与电芯焊接效果不稳定,从而极易引发虚焊或过焊现象。出现虚焊或过焊现象将可能导致接触电阻异常,并影响电池充放电性能及其使用寿命。因而,如何确保焊接时正极耳表面洁净,系稳定盖帽与电芯焊接效果,杜绝虚焊、过焊现象的关键。In the production process of the existing cylindrical series power batteries, the welding cap is welded after the first injection into the electric core; while the positive electrode is completely immersed in the electrolyte during the liquid injection process, the surface of the positive electrode sheet is often filled with electrolyte before welding. In the subsequent ultrasonic welding process, since the surface of the positive electrode ear is contaminated, the welding effect of the cap and the battery core is likely to be unstable, and the phenomenon of soldering or over-welding is easily caused. The occurrence of solder or over-welding may result in abnormal contact resistance and affect battery charge and discharge performance and its service life. Therefore, how to ensure that the surface of the positive electrode is clean when welding, is to stabilize the sealing effect of the cap and the battery core, and to eliminate the key to the phenomenon of soldering and over-welding.
基于上述技术问题乃电芯制造行业面临的共同难题,申请人在研究期间对解决该问题的技术文献展开详细调研。目前,传统正极耳清洗工艺仍以采用人工手动清洁为主,人工清洁效果差、不稳定,且工作效率低,无法克服正极耳表面残留电解液的问题。公告号为CN100569396C的中国发明公开一种片状金属箔极片极耳焊接部位涂层的清洗方法及其清洗设备。该发明所述清洗方法,以其是激光清洗, 且依次按照激光扫描,清除残留物进行为主要特征;而其清洗设备,以其包括PLC可编程序电控装置、水平机架、工作平台、扫描龙门架、刷吸龙门架、放卷装置、收卷装置、激光扫描装置、残留物清除装置和进给长度传感器为主要特征。该发明公开的清洗设备一定程度上实现了对极耳的快速清洗,亦提高清洗质量,但该发明清洗设备结构复杂、造价高。Based on the above technical problems, the common problems faced by the cell manufacturing industry, the applicant conducted a detailed investigation of the technical literature to solve the problem during the research period. At present, the traditional positive electrode cleaning process is still based on manual manual cleaning, the manual cleaning effect is poor, unstable, and the work efficiency is low, and the problem of residual electrolyte on the surface of the positive ear cannot be overcome. The Chinese invention of the publication No. CN100569396C discloses a cleaning method for a coating of a tab-shaped metal foil pole piece welding portion and a cleaning device thereof. The cleaning method of the invention is characterized in that it is laser cleaning, and in turn, laser scanning is performed to remove residues, and the cleaning device comprises a PLC programmable electronic control device, a horizontal frame, a working platform, Scanning gantry, brushing gantry, unwinding device, winding device, laser scanning device, residue removal device and feed length sensor are the main features. The cleaning device disclosed in the invention achieves a rapid cleaning of the tabs to a certain extent and also improves the cleaning quality, but the cleaning device of the invention has a complicated structure and a high cost.
发明内容Summary of the invention
为实现上述问题,本发明提供了一种结构简易的电芯极耳自动清洗装备。In order to achieve the above problems, the present invention provides a battery core automatic cleaning device with a simple structure.
本发明采用如下技术方案:一种电芯极耳自动清洗装备,包括对电芯极耳表面起清洁作用的激光清洗系统,和用于翻转电芯的自动电芯翻转系统。The invention adopts the following technical solutions: a battery core automatic cleaning device, comprising a laser cleaning system for cleaning the surface of the cell core, and an automatic cell inversion system for inverting the cell.
所述自动电芯翻转系统包括实现电芯翻转的翻转机构和在翻转时对电芯起夹紧作用的夹持机构。The automatic cell turnover system includes an inversion mechanism that implements cell flipping and a clamping mechanism that clamps the cell during inversion.
所述夹持机构包括一个或多个夹持组件,和用于控制所述夹持组件伸缩的驱动组件。The clamping mechanism includes one or more clamping assemblies and a drive assembly for controlling the expansion and contraction of the clamping assembly.
所述夹持组件包括连杆和夹持爪,所述连杆一端连接夹持爪、另一端连接驱动组件。The clamping assembly includes a connecting rod and a clamping jaw, the connecting rod is connected to the clamping claw at one end and the driving assembly is connected to the other end.
所述夹持爪包括连接块和两个夹持臂,两夹持臂通过连接片对称安装于连接块上下两端,且连接块与连接片、夹持臂与连接片通过转轴连接。The clamping claw comprises a connecting block and two clamping arms, and the two clamping arms are symmetrically mounted on the upper and lower ends of the connecting block through the connecting piece, and the connecting block and the connecting piece, the clamping arm and the connecting piece are connected by the rotating shaft.
上述夹持臂包括第一夹持块和第二夹持块,所述第一夹持块一端通过转轴与连接块连接、另一端通过转轴与第二夹持块连接,所述第二夹持块末端设置有与电芯外壁弧面相匹配的夹持弧面。The clamping arm includes a first clamping block and a second clamping block. One end of the first clamping block is connected to the connecting block through a rotating shaft, and the other end is connected to the second clamping block through a rotating shaft. The second clamping The end of the block is provided with a clamping arc surface that matches the curved surface of the outer wall of the cell.
所述驱动组件包括气缸,所述气缸的推杆连接有推轴,推轴通过 轴承套接于连杆,且推轴一部分插入连杆中。The drive assembly includes a cylinder, the push rod of the cylinder is coupled to a push shaft, the push shaft is sleeved to the link through the bearing, and a portion of the push shaft is inserted into the link.
上述夹持机构还包括旋转组件,所述旋转组件包括套接在连杆上的旋转杆,和与所述旋转杆连接且套接在夹持臂外的旋转槽。The clamping mechanism further includes a rotating assembly including a rotating rod sleeved on the connecting rod, and a rotating groove connected to the rotating rod and sleeved outside the clamping arm.
所述翻转机构包括步进电机、同步传带和通过同步传带与步进电机传动连接的同步轮组。所述同步轮组为安装于各旋转杆上的同步齿轮。The turning mechanism includes a stepping motor, a synchronous belt, and a synchronous wheel set connected to the stepping motor through a synchronous belt. The synchronous wheel set is a synchronous gear mounted on each rotating rod.
本发明创新采用自动电芯翻转系统,与激光清洗系统智能配合对电芯极耳表面进行清洗,由于自动电芯翻转系统实现电芯180度旋转,确保电芯极耳两面均能获得清洁,从而达成良好的自动清洁效果。The invention adopts an automatic battery core inversion system, and intelligently cooperates with the laser cleaning system to clean the surface of the cell core. Since the automatic cell inversion system realizes the rotation of the cell core 180 degrees, it is ensured that both sides of the cell core can be cleaned, thereby Achieve good automatic cleaning results.
所述激光清洗系统包括至少一台激光发生器,每一台激光发生器相应对四个电芯极耳表面进行清洁工作。激光发生器通过释放高能量密度的激光线束,对四个电芯极耳依次进行表面灼烧处理,使极耳表面残留电解液气化,从而达到完全清洁的效果。The laser cleaning system includes at least one laser generator, and each of the laser generators performs cleaning operations on the surfaces of the four battery core tabs. By releasing the laser beam of high energy density, the laser generator sequentially performs surface burning treatment on the four electrode cores to vaporize the residual electrolyte on the surface of the ear, thereby achieving a complete cleaning effect.
激光清洗系统一次清洁动作即可对电芯极耳一面实现自动清洁,当激光清洗系统完成一次清洁动作后,自动电芯翻转系统介入工作使电芯180度翻转,待电芯翻转后自动电芯翻转系统复位,由激光清洗系统再次工作对电芯极耳另一面进行自动清洗。The laser cleaning system can automatically clean the side of the battery core in one cleaning operation. When the laser cleaning system completes a cleaning operation, the automatic battery core inversion system intervenes to make the battery core rotate 180 degrees. After the battery core is turned over, the automatic battery core The system is flipped over and the laser cleaning system works again to automatically clean the other side of the cell.
作为优选方案,其中夹持机构优选包括4n个夹持组件(n>或=1)。作为更优选的方案,夹持机构包括8个夹持组件。另外,发明人经过深入研究发现,在所述夹持组件夹持电芯后,相邻电芯之间的间距设定为30mm至50mm为佳,尤其以相邻电芯之间的间距设定为45mm至50mm为最佳。对相邻电芯间距的精密控制系确保清洗效率与清洁效果的关键。本发明特别采用激光线束有效覆盖距离为160mm的激光发生器,并相应对相邻电芯之间的间距科学设置,使得单个激光发生器能够有效覆盖4个电芯进行高效清洁。由于单个激光发生器一次动作可同时清洁4个电芯,一方面大幅提高了清洁效率,另一方面保 障了清洁效果的一致性,有助于提升电芯品质稳定性。当上述夹持机构包括4个夹持组件时,电芯极耳自动清洗装备可一次性同时清洗4个电芯;同理,当上述夹持机构包括8个夹持组件时,电芯极耳自动清洗装备可一次性同时清洗8个电芯。基于每一台激光发生器覆盖4个电芯时清洗效果最佳,因此,上述夹持机构每包括4个夹持组件,增加配套设置一台激光发生器。Preferably, wherein the clamping mechanism preferably comprises 4n clamping assemblies (n > or = 1). As a more preferred solution, the clamping mechanism comprises eight clamping assemblies. In addition, the inventors have found through intensive research that after the clamping assembly clamps the battery core, the spacing between adjacent cells is preferably set to 30 mm to 50 mm, especially the spacing between adjacent cells. It is best for 45mm to 50mm. Precise control of the spacing of adjacent cells ensures the key to cleaning efficiency and cleaning. The invention particularly uses a laser beam to effectively cover a laser generator with a distance of 160 mm, and scientifically sets the spacing between adjacent cells, so that a single laser generator can effectively cover 4 cells for efficient cleaning. Since a single laser generator can clean four batteries at the same time, the cleaning efficiency is greatly improved on the one hand, and the consistency of the cleaning effect is ensured on the other hand, which helps to improve the quality stability of the battery. When the above clamping mechanism comprises four clamping components, the battery core automatic cleaning device can simultaneously clean four batteries at the same time; similarly, when the clamping mechanism comprises eight clamping components, the battery core is The automatic cleaning equipment can clean 8 batteries at the same time. The cleaning effect is best when each laser generator covers 4 batteries, so the above clamping mechanism includes 4 clamping components, and a laser generator is added.
工作时,基于气缸的伸出动作将夹持组件推进到电芯处,并通过二自由度的夹持爪将电芯夹住;激光清洗系统对电芯极耳第一面进行清洗后,通过步进电机驱动控制夹持爪带动电芯旋转180度,电芯旋转完成后自动电芯翻转机构退出;激光清洗系统完成对电芯极耳第二面清洗后,传送拉带定距移动,重新运送下一批电芯进入下一工作周期。During operation, the cylinder-based extension action advances the clamping assembly to the cell and clamps the cell through the two-degree-of-freedom clamping jaw; the laser cleaning system cleans the first side of the cell tip and passes The stepping motor drive controls the clamping claw to drive the battery core to rotate 180 degrees. After the battery core is rotated, the automatic battery core turning mechanism is withdrawn; after the laser cleaning system completes cleaning the second surface of the battery core, the transmission belt is moved at a fixed distance, and the movement is resumed. Ship the next batch of cells into the next work cycle.
进一步的,所述自动电芯翻转系统还包括用于控制夹持机构位置的定位机构。Further, the automatic cell inversion system further includes a positioning mechanism for controlling the position of the clamping mechanism.
所述定位机构包括导轨和可沿导轨上滑动的滑板,所述滑板连接对其推送和拉回作用的定位气缸。所述夹持机构安装于所述滑板上。The positioning mechanism includes a guide rail and a slide plate slidable along the guide rail, the slide plate being coupled to a positioning cylinder for pushing and pulling back. The clamping mechanism is mounted on the slide.
再进一步的,所述自动电芯翻转系统还包括有安装基座,所述导轨固定在所述安装基座上。Still further, the automatic cell inversion system further includes a mounting base, the rail being fixed to the mounting base.
所述激光清洁系统,还包括安装架,所述激光发生器设置在安装架上,并位于所述夹持机构对应上方。The laser cleaning system further includes a mounting bracket, the laser generator being disposed on the mounting bracket and located above the clamping mechanism.
所述激光发生器通过板台被设置于安装架上,且所述板台设置有用于调节激光发生器高度的调节杆。The laser generator is disposed on the mounting frame through a pallet, and the pallet is provided with an adjustment lever for adjusting the height of the laser generator.
本发明的有益效果为:The beneficial effects of the invention are:
1、本发明的创新之一在于,创新采用自动电芯翻转系统与激光清洗系统智能配合对电芯极耳表面进行清洗;由于激光清洗系统可释放高能量密度的激光线束对电芯极耳依次进行表面灼烧处理,使极耳 表面残留电解液气化,清洗效果好,不影响焊接质量;且使用激光清洗安全快捷,不会造成二次污染,可以确保电芯品质。1. One of the innovations of the present invention is that the innovative use of the automatic cell inversion system and the laser cleaning system intelligently cooperate to clean the surface of the cell core; since the laser cleaning system can release the laser beam of high energy density to the cell core in turn The surface is burned to vaporize the residual electrolyte on the surface of the ear, the cleaning effect is good, and the welding quality is not affected; and the laser cleaning is safe and fast, does not cause secondary pollution, and can ensure the quality of the battery.
2、本发明的自动电芯翻转系统可实现电芯180度旋转,采用二自由度旋转的夹持机构灵活、准确翻转电芯,确保电芯极耳两面均能获得清洁,从而达成良好的自动清洁效果。2. The automatic cell inversion system of the invention can realize the rotation of the battery core by 180 degrees, and the clamping mechanism with two degrees of freedom rotation can flexibly and accurately flip the battery core to ensure that both sides of the battery core can be cleaned, thereby achieving good automatic. Cleaning effect.
3、本发明通过科学设置电芯之间的间距,最大限度利用激光发生器的覆盖范围,使得激光清洗系统可一次可同时对4个电芯进行快速清洗,实现6秒钟完成8个电芯极耳两面清洗,大大提供清洗效率。3. The invention scientifically sets the spacing between the cells, and maximizes the coverage of the laser generator, so that the laser cleaning system can quickly clean four cells at a time, and realize 8 batteries in 6 seconds. The cleaning of both sides of the ear provides great cleaning efficiency.
附图说明DRAWINGS
图1为本发明实施例1结构示意图;1 is a schematic structural view of Embodiment 1 of the present invention;
图2为本发明实施例2结构示意图;2 is a schematic structural view of Embodiment 2 of the present invention;
图3为本发明中夹持机构结构示意图;Figure 3 is a schematic structural view of a clamping mechanism of the present invention;
图4为本发明中夹持结构纵向截面图。Figure 4 is a longitudinal cross-sectional view of the clamp structure of the present invention.
具体实施方式Detailed ways
实施例1Example 1
如图1、3、4所示,本实施例公开一种电芯极耳自动清洗装备,包括对电芯极耳表面起清洁作用的激光清洗系统,和用于翻转电芯的自动电芯翻转系统。As shown in Figures 1, 3 and 4, the embodiment discloses an automatic cleaning device for a battery core, comprising a laser cleaning system for cleaning the surface of the battery core, and an automatic battery core for inverting the battery core. system.
所述自动电芯翻转系统包括实现电芯翻转的翻转机构和在翻转时对电芯起夹紧作用的夹持机构。The automatic cell turnover system includes an inversion mechanism that implements cell flipping and a clamping mechanism that clamps the cell during inversion.
所述夹持机构包括8个夹持组件1,和用于控制所述夹持组件伸缩的驱动组件。The clamping mechanism includes eight clamping assemblies 1 and a drive assembly for controlling the expansion and contraction of the clamping assembly.
所述夹持组件包括连杆101和夹持爪,所述连杆101一端连接夹持爪、另一端连接驱动组件。The clamping assembly includes a connecting rod 101 and a clamping jaw, and the connecting rod 101 is connected to the clamping claw at one end and to the driving assembly at the other end.
所述夹持爪包括连接块102和两个夹持臂103,两夹持臂通过连接片104对称安装于连接块102上下两端,且连接块102与连接片104、 夹持臂与连接片通过转轴105连接。The clamping claw includes a connecting block 102 and two clamping arms 103. The two clamping arms are symmetrically mounted on the upper and lower ends of the connecting block 102 through the connecting piece 104, and the connecting block 102 and the connecting piece 104, the clamping arm and the connecting piece Connected via the rotating shaft 105.
上述夹持臂包括第一夹持块和第二夹持块,所述第一夹持块一端通过转轴与连接块连接、另一端通过转轴与第二夹持块连接,所述第二夹持块末端设置有与电芯外壁弧面相匹配的夹持弧面106。The clamping arm includes a first clamping block and a second clamping block. One end of the first clamping block is connected to the connecting block through a rotating shaft, and the other end is connected to the second clamping block through a rotating shaft. The second clamping The end of the block is provided with a clamping curved surface 106 that matches the curved surface of the outer wall of the cell.
所述驱动组件包括气缸201,所述气缸的推杆连接有推轴202,推轴通过轴承套接于连杆101,且推轴一部分插入连杆中。The drive assembly includes a cylinder 201 having a push rod coupled to a push shaft 202, a push shaft sleeved to the link 101 through a bearing, and a portion of the push shaft inserted into the link.
上述夹持机构还包括旋转组件,所述旋转组件包括套接在连杆上的旋转杆301,和与所述旋转杆连接且套接在夹持臂外的旋转槽302。The clamping mechanism further includes a rotating assembly including a rotating rod 301 sleeved on the connecting rod, and a rotating groove 302 connected to the rotating rod and sleeved outside the clamping arm.
所述翻转机构包括步进电机2、同步传带和通过同步传带与步进电机传动连接的同步轮组401。所述同步轮组为安装于各旋转杆上的同步齿轮。The turning mechanism includes a stepping motor 2, a synchronous belt, and a synchronous wheel set 401 that is connected to the stepping motor through a synchronous belt. The synchronous wheel set is a synchronous gear mounted on each rotating rod.
本发明创新采用自动电芯翻转系统,与激光清洗系统智能配合对电芯极耳表面进行清洗,由于自动电芯翻转系统实现电芯180度旋转,确保电芯极耳两面均能获得清洁,从而达成良好的自动清洁效果。The invention adopts an automatic battery core inversion system, and intelligently cooperates with the laser cleaning system to clean the surface of the cell core. Since the automatic cell inversion system realizes the rotation of the cell core 180 degrees, it is ensured that both sides of the cell core can be cleaned, thereby Achieve good automatic cleaning results.
所述激光清洗系统包括至少一台激光发生器3,每一台激光发生器相应对四个电芯极耳表面进行清洁工作。激光发生器通过释放高能量密度的激光线束,对四个电芯极耳依次进行表面灼烧处理,使极耳表面残留电解液气化,从而达到完全清洁的效果。The laser cleaning system includes at least one laser generator 3, each of which performs cleaning operations on the surface of the four cell cores. By releasing the laser beam of high energy density, the laser generator sequentially performs surface burning treatment on the four electrode cores to vaporize the residual electrolyte on the surface of the ear, thereby achieving a complete cleaning effect.
激光清洗系统一次清洁动作即可对电芯极耳一面实现自动清洁,当激光清洗系统完成一次清洁动作后,自动电芯翻转系统介入工作使电芯180度翻转,待电芯翻转后自动电芯翻转系统复位,由激光清洗系统再次工作对电芯极耳另一面进行自动清洗。The laser cleaning system can automatically clean the side of the battery core in one cleaning operation. When the laser cleaning system completes a cleaning operation, the automatic battery core inversion system intervenes to make the battery core rotate 180 degrees. After the battery core is turned over, the automatic battery core The system is flipped over and the laser cleaning system works again to automatically clean the other side of the cell.
作为优选方案,其中夹持机构优选包括4n个夹持组件(n>或=1)。本实施例夹持机构包括8个夹持组件。另外,发明人经过深入研究发现,在所述夹持组件夹持电芯后,相邻电芯之间的间距设定为30mm至50mm为佳,尤其以相邻电芯之间的间距设定为45mm至50mm为 最佳。对相邻电芯间距的精密控制系确保清洗效率与清洁效果的关键。本发明特别采用激光线束有效覆盖距离为160mm的激光发生器,并相应对相邻电芯之间的间距科学设置,使得单个激光发生器能够有效覆盖4个电芯进行高效清洁。由于单个激光发生器一次动作可同时清洁4个电芯,一方面大幅提高了清洁效率,另一方面保障了清洁效果的一致性,有助于提升电芯品质稳定性。当上述夹持机构包括8个夹持组件时,电芯极耳自动清洗装备可一次性同时清洗8个电芯。基于每一台激光发生器覆盖4个电芯时清洗效果最佳,因此,上述夹持机构每包括4个夹持组件,增加配套设置一台激光发生器。Preferably, wherein the clamping mechanism preferably comprises 4n clamping assemblies (n > or = 1). The clamping mechanism of this embodiment includes eight clamping assemblies. In addition, the inventors have found through intensive research that after the clamping assembly clamps the battery core, the spacing between adjacent cells is preferably set to 30 mm to 50 mm, especially the spacing between adjacent cells. It is best for 45mm to 50mm. Precise control of the spacing of adjacent cells ensures the key to cleaning efficiency and cleaning. The invention particularly uses a laser beam to effectively cover a laser generator with a distance of 160 mm, and scientifically sets the spacing between adjacent cells, so that a single laser generator can effectively cover 4 cells for efficient cleaning. Since a single laser generator can clean 4 batteries at the same time, the cleaning efficiency is greatly improved on the one hand, and the consistency of the cleaning effect is ensured on the other hand, which helps to improve the quality stability of the battery. When the above clamping mechanism comprises 8 clamping assemblies, the battery core automatic cleaning device can simultaneously clean 8 batteries at a time. The cleaning effect is best when each laser generator covers 4 batteries, so the above clamping mechanism includes 4 clamping components, and a laser generator is added.
工作时,基于气缸的伸出动作将夹持组件推进到电芯处,并通过二自由度的夹持爪将电芯夹住;激光清洗系统对电芯极耳第一面进行清洗后,通过步进电机驱动控制夹持爪带动电芯旋转180度,电芯旋转完成后自动电芯翻转机构退出;激光清洗系统完成对电芯极耳第二面清洗后,传送拉带定距移动,重新运送下一批电芯进入下一工作周期。During operation, the cylinder-based extension action advances the clamping assembly to the cell and clamps the cell through the two-degree-of-freedom clamping jaw; the laser cleaning system cleans the first side of the cell tip and passes The stepping motor drive controls the clamping claw to drive the battery core to rotate 180 degrees. After the battery core is rotated, the automatic battery core turning mechanism is withdrawn; after the laser cleaning system completes cleaning the second surface of the battery core, the transmission belt is moved at a fixed distance, and the movement is resumed. Ship the next batch of cells into the next work cycle.
进一步的,所述自动电芯翻转系统还包括用于控制夹持机构位置的定位机构。Further, the automatic cell inversion system further includes a positioning mechanism for controlling the position of the clamping mechanism.
所述定位机构包括导轨和可沿导轨上滑动的滑板,所述滑板连接对其推送和拉回作用的定位气缸11。所述夹持机构安装于所述滑板上。The positioning mechanism includes a guide rail and a slide plate slidable along the guide rail, the slide plate being coupled to the positioning cylinder 11 for pushing and pulling back. The clamping mechanism is mounted on the slide.
再进一步的,所述自动电芯翻转系统还包括有安装基座4,所述导轨固定在所述安装基座上。Still further, the automatic cell turnover system further includes a mounting base 4, the rail being fixed to the mounting base.
所述激光清洁系统,还包括安装架,所述激光发生器设置在安装架5上,并位于所述夹持机构对应上方。The laser cleaning system further includes a mounting bracket, the laser generator being disposed on the mounting bracket 5 and located above the clamping mechanism.
所述激光发生器通过板台被设置于安装架上,且所述板台设置有用于调节激光发生器高度的调节杆6。The laser generator is disposed on the mounting frame through a pallet, and the pallet is provided with an adjustment lever 6 for adjusting the height of the laser generator.
实施例2Example 2
如图2、3、4所示,本实施例公开一种电芯极耳自动清洗装备,包括对电芯极耳表面起清洁作用的激光清洗系统,和用于翻转电芯的自动电芯翻转系统。As shown in Figures 2, 3 and 4, the embodiment discloses an automatic cleaning device for a battery core, comprising a laser cleaning system for cleaning the surface of the battery core, and an automatic battery core for inverting the battery core. system.
所述自动电芯翻转系统包括实现电芯翻转的翻转机构和在翻转时对电芯起夹紧作用的夹持机构1。The automatic cell inversion system includes an inversion mechanism that implements cell flipping and a clamping mechanism 1 that clamps the cell during inversion.
所述夹持机构包括4个夹持组件,和用于控制所述夹持组件伸缩的驱动组件。The clamping mechanism includes four clamping assemblies and a drive assembly for controlling the expansion and contraction of the clamping assembly.
所述夹持组件包括连杆101和夹持爪,所述连杆一端连接夹持爪、另一端连接驱动组件。The clamping assembly includes a connecting rod 101 and a clamping claw, the connecting rod is connected to the clamping claw at one end and the driving assembly is connected to the other end.
所述夹持爪包括连接块102和两个夹持臂103,两夹持臂通过连接片104对称安装于连接块上下两端,且连接块与连接片、夹持臂与连接片通过转轴105连接。The clamping claw includes a connecting block 102 and two clamping arms 103. The two clamping arms are symmetrically mounted on the upper and lower ends of the connecting block through the connecting piece 104, and the connecting block and the connecting piece, the clamping arm and the connecting piece pass through the rotating shaft 105. connection.
上述夹持臂包括第一夹持块和第二夹持块,所述第一夹持块一端通过转轴与连接块连接、另一端通过转轴与第二夹持块连接,所述第二夹持块末端设置有与电芯外壁弧面相匹配的夹持弧面106。The clamping arm includes a first clamping block and a second clamping block. One end of the first clamping block is connected to the connecting block through a rotating shaft, and the other end is connected to the second clamping block through a rotating shaft. The second clamping The end of the block is provided with a clamping curved surface 106 that matches the curved surface of the outer wall of the cell.
所述驱动组件包括气缸201,所述气缸的推杆连接有推轴202,推轴通过轴承套接于连杆,且推轴一部分插入连杆中。The driving assembly includes a cylinder 201, and the push rod of the cylinder is connected with a push shaft 202. The push shaft is sleeved to the connecting rod through a bearing, and a part of the pushing shaft is inserted into the connecting rod.
上述夹持机构还包括旋转组件,所述旋转组件包括套接在连杆上的旋转杆301,和与所述旋转杆连接且套接在夹持臂外的旋转槽302。The clamping mechanism further includes a rotating assembly including a rotating rod 301 sleeved on the connecting rod, and a rotating groove 302 connected to the rotating rod and sleeved outside the clamping arm.
所述翻转机构包括步进电机2、同步传带和通过同步传带与步进电机传动连接的同步轮组401。所述同步轮组为安装于各旋转杆上的同步齿轮。The turning mechanism includes a stepping motor 2, a synchronous belt, and a synchronous wheel set 401 that is connected to the stepping motor through a synchronous belt. The synchronous wheel set is a synchronous gear mounted on each rotating rod.
本发明创新采用自动电芯翻转系统,与激光清洗系统智能配合对电芯极耳表面进行清洗,由于自动电芯翻转系统实现电芯180度旋转,确保电芯极耳两面均能获得清洁,从而达成良好的自动清洁效果。The invention adopts an automatic battery core inversion system, and intelligently cooperates with the laser cleaning system to clean the surface of the cell core. Since the automatic cell inversion system realizes the rotation of the cell core 180 degrees, it is ensured that both sides of the cell core can be cleaned, thereby Achieve good automatic cleaning results.
所述激光清洗系统为一台激光发生器3,每一台激光发生器相应对四个电芯极耳表面进行清洁工作。激光发生器通过释放高能量密度的激光线束,对四个电芯极耳依次进行表面灼烧处理,使极耳表面残留电解液气化,从而达到完全清洁的效果。The laser cleaning system is a laser generator 3, and each laser generator performs cleaning work on the surface of the four battery cores. By releasing the laser beam of high energy density, the laser generator sequentially performs surface burning treatment on the four electrode cores to vaporize the residual electrolyte on the surface of the ear, thereby achieving a complete cleaning effect.
激光清洗系统一次清洁动作即可对电芯极耳一面实现自动清洁,当激光清洗系统完成一次清洁动作后,自动电芯翻转系统介入工作使电芯180度翻转,待电芯翻转后自动电芯翻转系统复位,由激光清洗系统再次工作对电芯极耳另一面进行自动清洗。The laser cleaning system can automatically clean the side of the battery core in one cleaning operation. When the laser cleaning system completes a cleaning operation, the automatic battery core inversion system intervenes to make the battery core rotate 180 degrees. After the battery core is turned over, the automatic battery core The system is flipped over and the laser cleaning system works again to automatically clean the other side of the cell.
作为优选方案,其中夹持机构优选包括4n个夹持组件(n>或=1)。本实施例中夹持机构包括4个夹持组件。另外,发明人经过深入研究发现,在所述夹持组件夹持电芯后,相邻电芯之间的间距设定为30mm至50mm为佳,尤其以相邻电芯之间的间距设定为45mm至50mm为最佳,其中本实施例中,相邻电芯之间的间距设定为45mm。对相邻电芯间距的精密控制系确保清洗效率与清洁效果的关键。本发明特别采用激光线束有效覆盖距离为160mm的激光发生器,并相应对相邻电芯之间的间距科学设置,使得单个激光发生器能够有效覆盖4个电芯进行高效清洁。由于单个激光发生器一次动作可同时清洁4个电芯,一方面大幅提高了清洁效率,另一方面保障了清洁效果的一致性,有助于提升电芯品质稳定性。上述夹持机构包括4个夹持组件时,电芯极耳自动清洗装备可一次性同时清洗4个电芯;基于每一台激光发生器覆盖4个电芯时清洗效果最佳,因此,上述夹持机构包括4个夹持组件,则本实施例中配套设置一台激光发生器。Preferably, wherein the clamping mechanism preferably comprises 4n clamping assemblies (n > or = 1). The clamping mechanism in this embodiment includes four clamping assemblies. In addition, the inventors have found through intensive research that after the clamping assembly clamps the battery core, the spacing between adjacent cells is preferably set to 30 mm to 50 mm, especially the spacing between adjacent cells. It is preferable that it is 45 mm to 50 mm, and in this embodiment, the interval between adjacent cells is set to 45 mm. Precise control of the spacing of adjacent cells ensures the key to cleaning efficiency and cleaning. The invention particularly uses a laser beam to effectively cover a laser generator with a distance of 160 mm, and scientifically sets the spacing between adjacent cells, so that a single laser generator can effectively cover 4 cells for efficient cleaning. Since a single laser generator can clean 4 batteries at the same time, the cleaning efficiency is greatly improved on the one hand, and the consistency of the cleaning effect is ensured on the other hand, which helps to improve the quality stability of the battery. When the clamping mechanism includes four clamping components, the battery core automatic cleaning equipment can simultaneously clean four batteries at a time; the cleaning effect is best when each laser generator covers four batteries, therefore, the above The clamping mechanism includes four clamping assemblies, and in this embodiment, a laser generator is provided.
工作时,基于气缸的伸出动作将夹持组件推进到电芯处,并通过二自由度的夹持爪将电芯夹住;激光清洗系统对电芯极耳第一面进行清洗后,通过步进电机驱动控制夹持爪带动电芯旋转180度,电芯旋转完成后自动电芯翻转机构退出;激光清洗系统完成对电芯极耳第二 面清洗后,传送拉带定距移动,重新运送下一批电芯进入下一工作周期。During operation, the cylinder-based extension action advances the clamping assembly to the cell and clamps the cell through the two-degree-of-freedom clamping jaw; the laser cleaning system cleans the first side of the cell tip and passes The stepping motor drive controls the clamping claw to drive the battery core to rotate 180 degrees. After the battery core is rotated, the automatic battery core turning mechanism is withdrawn; after the laser cleaning system completes cleaning the second surface of the battery core, the transmission belt is moved at a fixed distance, and the movement is resumed. Ship the next batch of cells into the next work cycle.
进一步的,所述自动电芯翻转系统还包括用于控制夹持机构位置的定位机构。Further, the automatic cell inversion system further includes a positioning mechanism for controlling the position of the clamping mechanism.
所述定位机构包括导轨和可沿导轨上滑动的滑板,所述滑板连接对其推送和拉回作用的定位气缸11。所述夹持机构安装于所述滑板上。The positioning mechanism includes a guide rail and a slide plate slidable along the guide rail, the slide plate being coupled to the positioning cylinder 11 for pushing and pulling back. The clamping mechanism is mounted on the slide.
再进一步的,所述自动电芯翻转系统还包括有安装基座4,所述导轨固定在所述安装基座上。Still further, the automatic cell turnover system further includes a mounting base 4, the rail being fixed to the mounting base.
所述激光清洁系统,还包括安装架5,所述激光发生器设置在安装架上,并位于所述夹持机构对应上方。The laser cleaning system further includes a mounting bracket 5 disposed on the mounting bracket and located above the clamping mechanism.
所述激光发生器通过板台被设置于安装架上,且所述板台设置有用于调节激光发生器高度的调节杆6。The laser generator is disposed on the mounting frame through a pallet, and the pallet is provided with an adjustment lever 6 for adjusting the height of the laser generator.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-described embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims (10)

  1. 一种电芯极耳自动清洗装备,包括对电芯极耳表面起清洁作用的激光清洗系统,和用于翻转电芯的自动电芯翻转系统。A battery core automatic cleaning device, comprising a laser cleaning system for cleaning the surface of the battery core, and an automatic battery inversion system for inverting the battery core.
  2. 根据权利要求1所述电芯极耳自动清洗装备,其特征在于:所述自动电芯翻转系统包括实现电芯翻转的翻转机构和在翻转时对电芯起夹紧作用的夹持机构。The battery core automatic cleaning apparatus according to claim 1, wherein said automatic battery core inversion system comprises an inverting mechanism for inverting the battery core and a clamping mechanism for clamping the battery core when inverting.
  3. 3.根据权利要求1所述电芯极耳自动清洗装备,其特征在于:所述夹持机构包括一个或多个夹持组件(1),和用于控制所述夹持组件伸缩的驱动组件。3. The battery core automatic cleaning apparatus according to claim 1, wherein said clamping mechanism comprises one or more clamping assemblies (1), and a driving assembly for controlling expansion and contraction of said clamping assembly .
  4. 4.根据权利要求1至3任一项所述电芯极耳自动清洗装备,其特征在于:所述翻转机构包括步进电机(2)、同步传带和通过同步传带与步进电机传动连接的同步轮组。The battery core automatic cleaning device according to any one of claims 1 to 3, characterized in that the turning mechanism comprises a stepping motor (2), a synchronous belt transmission and a transmission by a synchronous belt and a stepping motor. The connected sync wheel set.
  5. 根据权利要求4所述电芯极耳自动清洗装备,其特征在于:所述激光清洗系统包括至少一台激光发生器(3)。A battery core automatic cleaning apparatus according to claim 4, wherein said laser cleaning system comprises at least one laser generator (3).
  6. 根据权利要求5所述电芯极耳自动清洗装备,其特征在于:所述夹持机构包括4n个夹持组件(n>或=1)。The battery core automatic cleaning apparatus according to claim 5, wherein said clamping mechanism comprises 4n clamping members (n> or =1).
  7. 根据权利要求6所述电芯极耳自动清洗装备,其特征在于:所述自动电芯翻转系统还包括用于控制夹持机构位置的定位机构。The battery core automatic cleaning apparatus of claim 6 wherein said automatic cell inversion system further comprises a positioning mechanism for controlling the position of the clamping mechanism.
  8. 根据权利要求7所述电芯极耳自动清洗装备,其特征在于:所述定位机构包括导轨和可沿导轨滑动的滑板,所述滑板连接对其推送和拉回作用的定位气缸(11),所述夹持机构安装于所述滑板上。The battery core automatic cleaning device according to claim 7, wherein the positioning mechanism comprises a guide rail and a sliding plate slidable along the guide rail, and the sliding plate is connected to the positioning cylinder (11) for pushing and pulling back. The clamping mechanism is mounted on the slide.
  9. 根据权利要求1至3或4至8任一项所述电芯极耳自动清洗装备,其特征在于:所述自动电芯翻转系统还包括有安装基座(4),所述导轨固定在所述安装基座上。The battery core automatic cleaning device according to any one of claims 1 to 3 or 4 to 8, characterized in that the automatic battery core inversion system further comprises a mounting base (4), the rail is fixed at the On the mounting base.
  10. 根据权利要求1所述电芯极耳自动清洗装备,其特征在于:所述激光清洁系统,还包括安装架(5),所述激光发生器设置在安装架上,并位于所述夹持机构对应上方;所述激光发生器通过板台被设置于安装架上,且所述板台设置有用于调节激光发生器高度的调节杆(6)。The battery core automatic cleaning apparatus according to claim 1, wherein said laser cleaning system further comprises a mounting frame (5), said laser generator being disposed on the mounting frame and located at said clamping mechanism Corresponding to the upper; the laser generator is disposed on the mounting frame through the pallet, and the pallet is provided with an adjusting rod (6) for adjusting the height of the laser generator.
PCT/CN2017/115003 2017-12-07 2017-12-07 Automatic cleaning device for tab of battery cell WO2019109302A1 (en)

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