WO2019107269A1 - Centrifugal fan and air conditioning indoor unit having centrifugal fan - Google Patents

Centrifugal fan and air conditioning indoor unit having centrifugal fan Download PDF

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Publication number
WO2019107269A1
WO2019107269A1 PCT/JP2018/043164 JP2018043164W WO2019107269A1 WO 2019107269 A1 WO2019107269 A1 WO 2019107269A1 JP 2018043164 W JP2018043164 W JP 2018043164W WO 2019107269 A1 WO2019107269 A1 WO 2019107269A1
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WO
WIPO (PCT)
Prior art keywords
blade
shroud
centrifugal fan
ring
main plate
Prior art date
Application number
PCT/JP2018/043164
Other languages
French (fr)
Japanese (ja)
Inventor
あづみ 小嶋
貴士 柏原
波留奈 杉本
高岡 成幸
Original Assignee
ダイキン工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ダイキン工業株式会社 filed Critical ダイキン工業株式会社
Priority to CN201890001381.7U priority Critical patent/CN212774912U/en
Publication of WO2019107269A1 publication Critical patent/WO2019107269A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/28Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/28Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
    • F04D29/30Vanes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/62Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0018Indoor units, e.g. fan coil units characterised by fans
    • F24F1/0022Centrifugal or radial fans

Definitions

  • the present disclosure relates to a centrifugal fan or an air conditioning indoor unit having a centrifugal fan.
  • Patent Document 1 Japanese Patent Application Laid-Open No. 60-18243
  • a plate to which the rotational force of a motor is transmitted and a plate as a member constituting an impeller rotating in conjunction with the motor
  • a metallic ring spaced in the direction of the axis of rotation and shaped like a ring when viewed from the direction of the axis of rotation, and a plurality of blades arranged between the plate and the ring and joined to the ring by welding Fans are known.
  • centrifugal fan since the metal ring and the blade are joined by welding, it is necessary to secure a large thickness of the ring in order to suppress distortion during welding. In connection with this, the miniaturization of the impeller is restricted. Provide a centrifugal fan that promotes compactness.
  • the centrifugal fan according to the first aspect includes a plate, a ring, and a plurality of blades as members constituting an impeller.
  • the impeller rotates in conjunction with the motor.
  • the plate is disposed such that the thickness direction is along the rotation axis direction.
  • the plate is transmitted with the rotational force of the motor.
  • the ring is axially spaced from the plate.
  • the ring has a ring shape as viewed from the rotational axis direction.
  • the ring is made of metal.
  • the blade is disposed between the plate and the ring. The blade is joined at one end to the plate. The other end of the blade is joined to the ring by a joining method other than welding.
  • the “joining method other than welding” here is heating (or pressing) the metal base material (here ring) to melt and integrate two or more members (here ring and blade)
  • Any bonding method other than the bonding method used for example, bonding and fixing using an adhesive, mechanical connection using screws or rivets (screw tightening or riveting etc.), or a temperature related to welding (eg 500 ° C.)
  • the welding ultrasonic welding, laser welding or the like which has a lower temperature related to heating than the above.
  • the centrifugal fan of the second aspect is the centrifugal fan of the first aspect, and the blade is bonded to the ring by an adhesive. This makes it possible to reduce the thickness of the ring while suppressing the cost.
  • the centrifugal fan of the third aspect is the centrifugal fan of the second aspect, wherein the adhesive cures at a temperature at which the ring does not distort. This makes it possible to reduce the thickness of the ring while suppressing the cost.
  • the centrifugal fan of the fourth aspect is the centrifugal fan of the second aspect or the third aspect, wherein the blade has an adhesive surface.
  • the adhesive surface has irregularities formed thereon.
  • the blade is bonded to the ring at the bonding surface. This makes it possible to increase the bonding area between the blade and the ring, and promotes the improvement in strength.
  • the centrifugal fan according to the fifth aspect is the centrifugal fan according to any one of the first aspect to the fourth aspect, wherein the blade has a main body portion and an adhesive portion.
  • the main body portion is a portion exhibiting a wing shape.
  • the bonding portion is a portion bonded to the ring.
  • the surface area of the adhesive facing the ring is greater than the cross-sectional area of the cutting plane perpendicular to the rotational axis of the body. This makes it possible to increase the bonding area and promotes the improvement in strength.
  • perpendicular to the rotation axis direction is not only strictly perpendicular to the rotation axis direction, but also in a state where it is inclined within a predetermined angle (for example, 30 degrees) with respect to the perpendicular of the rotation axis. Including.
  • the centrifugal fan according to the sixth aspect is the centrifugal fan according to any one of the first aspect to the fifth aspect, wherein the blade is joined to the ring by mechanical connection.
  • mechanical connection is a joining method such as screwing and caulking using a fixing member such as a screw or a rivet.
  • the centrifugal fan of the seventh aspect is the centrifugal fan of the sixth aspect, wherein the blade has a flange at the other end.
  • the flange extends perpendicularly to the rotational axis direction.
  • the flange faces the ring.
  • the blades are joined at the flange by a mechanical connection with the ring.
  • the centrifugal fan according to an eighth aspect is the centrifugal fan according to the sixth aspect or the seventh aspect, wherein the blade has the first member fixed to the other end.
  • the first member is made of metal.
  • the blade is joined by a mechanical connection with the ring via the first member.
  • the centrifugal fan according to a ninth aspect is the centrifugal fan according to any one of the sixth aspect to the eighth aspect, wherein the ring includes a flat portion and a curved portion.
  • the flat portion extends perpendicularly to the rotational axis direction.
  • the curved portion is curved and extends along the rotation axis direction from the inner end of the flat portion.
  • the blades are joined by mechanical connection with the flats.
  • the centrifugal fan according to a tenth aspect is the centrifugal fan according to any one of the sixth aspect to the ninth aspect, wherein the blade is formed with one of a recess or an opening and a protrusion.
  • the ring is formed with the other of a recess or opening and a protrusion.
  • the blade is joined to the ring by caulking with the projection penetrating or engaging the recess or opening.
  • the centrifugal fan according to an eleventh aspect is the centrifugal fan according to any one of the first aspect to the tenth aspect, wherein the blade is made of resin. This promotes weight reduction of the blade. In connection with this, the centrifugal force of the blade is reduced and the securing of strength is promoted.
  • the centrifugal fan according to a twelfth aspect is the centrifugal fan according to any one of the first aspect to the eleventh aspect, and the blade has a wing shape in which a plurality of divided members are combined.
  • the blade is hollow. This improves the manufacturability of the blade. In addition, weight reduction of the blade is promoted.
  • the centrifugal fan according to a thirteenth aspect is the centrifugal fan according to any one of the first aspect through the twelfth aspect, wherein the ring is joined to the blade in a state of being formed into a bell mouth shape by a spatula drawing process. This promotes cost control by not using a mold for ring production.
  • the centrifugal fan according to a fourteenth aspect is the centrifugal fan according to any one of the first aspect to the thirteenth aspect, wherein the ring is made of aluminum (made of aluminum or made of an aluminum alloy). This promotes weight reduction of the impeller.
  • the centrifugal fan according to the fifteenth aspect is the centrifugal fan according to any one of the first aspect through the fourteenth aspect, wherein the plate is made of metal.
  • the blade is joined at one end to the plate by a joining method other than welding.
  • a joining method other than welding By joining the plate and the blades by a joining method other than welding, it is possible to make the thickness of the plate smaller as compared to the case where both are joined by welding.
  • the impeller can be miniaturized, and the centrifugal fan can be further miniaturized.
  • An air conditioning indoor unit includes the centrifugal fan according to any one of the first through fifteenth aspects.
  • the figure which looked at the blade from the rotation axis direction (figure seen from the shroud side).
  • the figure which looked at the blade from the rotation axis direction (figure seen from the main plate side).
  • the figure which looked at the blade from the opposite direction to FIG. The schematic diagram of the blade, the main plate, and the cross section of a part of shroud.
  • the enlarged view which showed the A part in FIG. 14 typically.
  • the enlarged view which showed B part in FIG. 17 typically.
  • the enlarged view which showed the C section in FIG. 20 typically.
  • blade which concerns on the modification 5, a main plate, and a shroud The schematic diagram which showed another example of the joining aspect of the braid
  • centrifugal fan 4 according to an embodiment of the present disclosure will be described.
  • the following embodiments are specific examples, and do not limit the technical scope, and can be appropriately changed without departing from the scope of the present invention.
  • “along the rotation axis direction” includes not only a direction that strictly coincides with the rotation axis direction, but also a state in which it inclines within a predetermined angle (for example, 30 degrees) with the rotation axis direction. .
  • perpendicular to the rotation axis direction includes not only a state strictly perpendicular to the rotation axis direction but also a state in which the inclination is within a predetermined angle (for example, 30 degrees) with respect to the perpendicular of the rotation axis.
  • FIG. 1 is an external perspective view of an air conditioning indoor unit 1 having a centrifugal fan 4 according to an embodiment of the present disclosure.
  • FIG. 2 is a schematic view showing a cross section of the centrifugal fan 4.
  • the air conditioning indoor unit 1 is an indoor unit of a floor-standing air handling unit or an indoor unit of an air conditioner for a computer, and mainly has a casing 2 for housing various devices therein.
  • the air-conditioning indoor unit 1 is not limited to a floor-standing type, and may be another type, for example, a ceiling-mounted type installed on a ceiling, an underfloor-installed type embedded under a floor or fixed to an inner wall And the like.
  • the casing 2 of the air conditioning indoor unit 1 is a box-like member whose upper surface is open.
  • the casing 2 is formed with a suction port (not shown) for sucking air in the target space into the casing 2 and an outlet 3 for blowing air from the casing 2 into the target space.
  • the air conditioning indoor unit 1 is disposed in the casing 2 so that the centrifugal fan 4 that sucks and blows the air of the target space into the casing 2 mainly through the suction port and the air flow generated by the centrifugal fan 4 pass And a heat exchanger (not shown).
  • the heat exchanger includes a heat transfer pipe through which a refrigerant and a heat medium (such as water) pass, and exchanges heat between the air flow generated by the centrifugal fan 4 and the refrigerant or heat medium in the heat transfer pipe.
  • the centrifugal fan 4 is a turbo fan.
  • the centrifugal fan 4 has a fan motor 7 and an impeller 8 that rotates in conjunction with the fan motor 7.
  • the impeller 8 is connected to the fan motor 7 via the boss member 9.
  • the centrifugal fan 4 is applied to a general air conditioning indoor unit in connection with being applied to the air conditioning indoor unit 1 (air handling unit or indoor unit of air conditioner for computer). Higher rotation speed and higher output than in the case, and strength is required.
  • FIG. 3 is a view (as viewed from the shroud 40 side) of the impeller 8 of the centrifugal fan 4 viewed from the direction (rotational axis direction) in which the rotation axis A1 extends.
  • FIG. 4 is a view of the impeller 8 as viewed from the rotational axis direction (a view from the main plate 30 side).
  • a two-dot chained arrow “R1” indicates the rotation direction of the impeller 8.
  • FIG. 5 is a view of the impeller 8 of the centrifugal fan 4 as seen from a direction perpendicular to the rotation axis direction.
  • FIG. 6 is a perspective view of the impeller 8 as viewed from the shroud 40 side.
  • FIG. 7 is a perspective view of the impeller 8 as viewed from the main plate 30 side.
  • the centrifugal fan 4 mainly includes a main plate 30 connected to the fan motor 7 and a plurality of annular members arranged around the rotation axis A1 on the opposite side of the fan motor 7 of the main plate 30 as members constituting the impeller 8 Here, it has seven blades 50 and a ring-shaped shroud 40 disposed to face the main plate 30 so as to sandwich the plurality of blades 50.
  • Main plate 30 (plate)
  • the main plate 30 is a plate-like member connected to the fan motor 7 and to which a rotational force is transmitted.
  • the main plate 30 is made of metal. More specifically, the main plate 30 is made of aluminum (made of aluminum or aluminum alloy) so as to reduce the weight.
  • the main plate 30 is disposed such that the thickness direction is along the rotation axis direction in the installed state.
  • a connection opening 31 for connecting the boss member 9 is formed at the central portion of the main plate 30.
  • the main plate 30 has an annular shape as viewed from the rotation axis direction.
  • a plurality of (here, eight) holes 32 for passing bolts for fixing the boss members 9 are formed around the connection opening 31 of the main plate 30.
  • the holes 32 are arranged side by side concentrically of the main plate 30.
  • the number of holes 32 can be appropriately changed according to the design specification.
  • the main plate 30 has a blade-side main plate surface 35 which is a main surface on the blade 50 side (a surface facing the shroud 40), and an opposite blade-side main plate surface 36 which is the main surface opposite to the blade axial direction. And.
  • the main plate 30 is joined at the blade-side main plate surface 35 to the end of the blade 50 (main plate-side shaft end 70).
  • the shroud 40 is a metal plate-like member that exhibits a ring shape when viewed from the rotational axis direction.
  • the shroud 40 is made of aluminum (made of aluminum or aluminum alloy) so as to reduce the weight.
  • the shrouds 40 are spaced from the main plate 30 in the rotational axis direction, and are arranged to sandwich the blades 50 with the main plate 30.
  • the shroud 40 is configured in a bellmouth shape so as to protrude to the side opposite to the blade 50 along the rotation axis direction. In the installed state, the shroud 40 protrudes while curving toward the suction port 3 a as it goes from the outer peripheral portion to the opening of the central portion. In the present embodiment, the shroud 40 is configured in such a shape by a spatula reduction process.
  • the shroud 40 configured in such a manner includes a shroud curved plate portion 41 (curved portion) which is a bell-shaped portion, and a shroud flat portion 45 (flat portion) which is a portion extending in a direction perpendicular to the rotation axis A1. ,including.
  • the shroud curved plate portion 41 is curved from an inner end (inner peripheral side) of the shroud flat plate portion 45 and extends along the rotation axis direction.
  • the shroud 40 has a blade side shroud surface 47 which is a surface on the blade 50 side (that is, a surface facing the main plate 30), and an opposite blade side shroud surface 48 which is a surface opposite to the blade axial surface 47 in the rotational axis direction. ,have.
  • the shroud 40 is joined at the blade side shroud surface 47 to the end of the blade 50 (shroud side shaft end 75).
  • FIG. 8 is a view of the blade 50 viewed from the rotational axis direction (a view viewed from the shroud 40 side).
  • FIG. 9 is a view of the blade 50 viewed from the rotation axis direction (a view viewed from the main plate 30 side).
  • FIG. 10 is a view of the blade 50 as seen from a direction perpendicular to the rotation axis direction.
  • FIG. 11 is a view of the blade 50 as viewed in the opposite direction to FIG.
  • Each blade 50 is a resin member molded separately from the main plate 30 and the shroud 40.
  • the blade 50 has a three-dimensional wing shape extending along the rotation axis direction while twisting between the main plate 30 and the shroud 40.
  • FIG. 12 is a schematic view of a cross section of a portion of the blade 50, the main plate 30, and the shroud 40. As shown in FIG. Each blade 50 is disposed between the main plate 30 and the shroud 40. One end on the rotational axis direction side of the blade 50 is a main plate side axial end portion 70 disposed to face the main plate 30, and is fixed (joined) to the main plate 30. In the present embodiment, the main plate side axial end portion 70 is joined to the blade side main plate surface 35 of the main plate 30 by an adhesive 90 (see FIG. 13).
  • the main plate side axial end portion 70 has a main plate side connection portion 71 which is a flange portion extending along the longitudinal direction at both ends in the short direction as viewed from the rotation axis direction.
  • the main plate side connection portion 71 is provided over the entire circumference of the main plate side axial end portion 70.
  • the main plate side connection portion 71 plays a role of increasing the bonding area with the main plate 30.
  • the surface facing the main plate 30 (the blade side main plate surface 35) of the main plate side axial end portion 70 including the main plate side connection portion 71 constitutes a bonding surface (the main plate side bonding surface 701, see FIG. 13) with the main plate 30. That is, the blade 50 has a main plate-side bonding surface 701 and is joined to the main plate 30 (the blade-side main plate surface 35) on the main plate-side bonding surface 701 by an adhesive 90 (a method other than welding).
  • shroud side axial end 75 disposed opposite to the shroud 40, and is fixed (joined) to the shroud 40.
  • shroud side shaft end 75 is bonded to the blade side shroud surface 47 of the shroud 40 by an adhesive 90 (see FIG. 13).
  • the shroud side axial end portion 75 has a shroud side connection portion 76 which is a flange portion extending along the longitudinal direction at both ends in the lateral direction when viewed from the rotational axis direction.
  • the shroud side connection portion 76 is provided over the entire circumference of the shroud side shaft end portion 75.
  • the shroud side connection portion 76 plays a role in increasing the bonding area with the shroud 40.
  • the surface facing the shroud 40 (blade-side shroud surface 47) of the shroud-side shaft end 75 including the shroud-side connection 76 constitutes an adhesive surface (shroud-side adhesive surface 751, see FIG. 13) with the shroud 40.
  • the blade 50 has a shroud side adhesive surface 751 and is bonded to the shroud 40 (blade side shroud surface 47) at the shroud side adhesive surface 751. More specifically, the shroud-side adhesive surface 751 of the blade 50 mainly faces the inner side surface (surface on the inner peripheral side) of the shroud flat plate portion 45. That is, the blade 50 is bonded to the inner surface of the flat shroud portion 45 of the shroud 40 by the adhesive 90 (method other than welding).
  • such a blade 50 is a bonding portion including a blade main body 60, which is a portion exhibiting a wing shape, and a bonding surface (71, 76) bonded to the main plate 30 or the shroud 40.
  • a bonding surface 71, 76
  • the surface area of the connection portion 77 is larger than the cross-sectional area of the blade main body 60.
  • the surface area of the connection portion 77 facing the main plate 30 or the shroud 40 is larger than the cross-sectional area of the cutting plane perpendicular to the rotation axis direction and the radial direction of the blade body 60.
  • the blade 50 is configured by combining a separately molded blade first member 51 and a blade second member 52. That is, the blade 50 has a wing shape by combining a plurality of divided members in order to promote the improvement of the assemblability.
  • the blade 50 configured in this manner has a hollow structure, and a hollow space S is formed therein. The hollow configuration of the blade 50 promotes weight reduction.
  • the blade first member 51 is a portion that mainly constitutes the outer (outer periphery) surface of the blade 50, the main plate side axial end portion 70, and the shroud side axial end portion 75.
  • the blade second member 52 is a portion that constitutes the inner surface (inner peripheral side) of the blade 50.
  • the blade first member 51 and the blade second member 52 are formed separately.
  • the blade first member 51 and the blade second member 52 are separately molded by injection molding using a mold (although they may be molded by other methods, respectively).
  • engineering plastic or super engineering plastic for example, PPE (polyphenylene ether) or PPS (polyphenylene sulfide) or the like
  • PPE polyphenylene ether
  • PPS polyphenylene sulfide
  • FIG. 13 is an enlarged view schematically showing a joint portion between the blade 50 and the main plate 30 or the shroud 40.
  • Fixing (joining) of the blade 50 to the main plate 30 is performed by bonding the main plate side axial end portion 70 (main plate side bonding surface 701) and the main plate 30 (blade side main plate surface 35) to each other with an adhesive 90. It will be.
  • Fixing (joining) of the blade 50 to the shroud 40 is achieved by bonding the shroud 90 (the shroud side adhesive surface 751) and the shroud 40 (the blade side shroud surface 47) to each other with the adhesive 90. It will be.
  • the blade 50 is formed of the main plate 30 by a bonding method other than welding (a bonding method in which a metal base material is heated (or pressed) and melted to integrate two or more members). It is joined to each of the shrouds 40.
  • the adhesive agent 90 cures at the temperature which is a grade which the metal main plate 30 or the shroud 40 does not distort.
  • the adhesive 90 cures at, for example, 300 ° C. or less. That is, the adhesive 90 cures at a temperature lower than the temperature (for example, 500 ° C. or more) related to the heat required at the time of welding.
  • Asperities are formed on the main plate side adhesive surface 701 and the shroud side adhesive surface 751 in order to increase the bonding area.
  • Such unevenness is formed by a predetermined roughening process (any process for forming the unevenness, for example, a process of forming the unevenness on the surface by applying an electron beam by plasma discharge or corona discharge).
  • connection portion 77 main plate side bonding surface 701 of the main plate side shaft end portion 70 of the blade 50 is positioned at the bonding position on the blade side main plate surface 35 and bonded using the adhesive 90. Further, the connection portion 77 (shroud side adhesive surface 751) of the shroud side axial end portion 75 of the blade 50 is positioned at the adhesion position on the blade side shroud surface 47 and joined using the adhesive 90. In the step, the adhesive 90 is heated and cured until it reaches a predetermined curing temperature.
  • the process is repeated until welding between all the blades 50 and the main plate 30 and the shroud 40 is completed.
  • the main plate 30 (plate), a metal shroud 40 (ring), and a plurality of blades 50 are provided as members constituting the impeller 8, and the blades 50 are
  • the other end is joined to the shroud 40 by a joining method (adhesive 90) other than welding.
  • the thickness of the shroud 40 can be reduced compared to the case where both are bonded by welding. It has become possible. That is, in the centrifugal fan 4, heat is not applied so as to distort the shroud 40 when joining the blade 40 and the metal shroud 40 which is particularly distorted (deformable) particularly during welding. Therefore, the thickness of the shroud 40 is smaller than in the case where the shroud 40 and the blades 50 are joined by welding. In connection with this, downsizing of the impeller 8 is promoted, and downsizing of the centrifugal fan 4 is promoted. Further, along with the downsizing of the impeller 8, weight reduction of the centrifugal fan 4 is also promoted. Furthermore, cost reduction is also promoted in connection with the possibility of reducing the thickness of the shroud 40.
  • the blade 50 is bonded to the shroud 40 by the adhesive 90. This makes it possible to reduce the thickness of the shroud 40 while suppressing the cost.
  • the adhesive 90 is cured at a temperature at which the shroud 40 does not distort. This ensures that no heat is applied to the shroud 40 to distort the joint between the metal shroud 40 and the blade 50. In connection with this, downsizing of the impeller 8 is surely promoted.
  • the blade 50 has a shroud side adhesive surface 751 (adhesive surface). Unevenness is formed on the shroud side adhesive surface 751.
  • the blade 50 is bonded to the shroud 40 at the shroud side adhesive surface 751. This makes it possible to increase the bonding area. In connection with this, strength improvement is promoted.
  • the centrifugal fan 4 has a higher rotation speed than that applied to a general air conditioning indoor unit in relation to being applied to the air conditioning indoor unit 1 (air handling unit or indoor unit of a computer air conditioner). -High power, where strength is required, strength improvement is promoted.
  • the blade 50 includes a blade main body 60 (main body) that is a portion exhibiting a wing shape, and a connection portion 77 (adhesive portion) that is a portion bonded to the shroud 40.
  • the surface area of the connection portion 77 facing the shroud 40 is larger than the cross-sectional area of the cut surface perpendicular to the rotation axis direction of the blade body 60. Thereby, it is possible to increase the bonding area, and the strength improvement is promoted.
  • the shroud 40 is curved from the inner end of the shroud flat portion 45 (flat portion) extending perpendicularly to the rotation axis direction and the inner end of the shroud flat portion 45 in the rotation axis direction And a shroud curved plate portion 41 (curved portion) extending along the same.
  • the blade 50 is joined to the shroud flat plate 45 by mechanical connection.
  • the blade 50 is made of resin. Thereby, weight reduction of the blade 50 (and the impeller 8) is promoted. Further, in connection with this, the centrifugal force of the blade 50 is reduced, and securing of the strength is promoted.
  • the blade 50 has a wing shape in which a plurality of divided members (the blade first member 51 and the blade second member 52) are united. Thereby, the manufacturability of the blade 50 is improved.
  • the blade 50 is hollow. Thereby, weight reduction of the blade 50 (and the impeller 8) is promoted. Further, in connection with this, the centrifugal force of the blade 50 is reduced, and securing of the strength is promoted.
  • the shroud 40 is joined to the blade 50 in a state of being formed into a bell mouth shape by spatula reduction processing. That is, the shroud 40 is molded without using a mold. This promotes cost control for the manufacture of the shroud 40.
  • the shroud 40 is made of aluminum. Thereby, weight reduction of the impeller 8 is promoted.
  • the main plate 30 is made of metal, and one end (main plate side shaft end 70) of the blade 50 is joined to the main plate 30 by a joining method other than welding.
  • a joining method other than welding By joining the main plate 30 and the blades 50 by a joining method other than welding, the thickness of the main plate 30 can be reduced compared to the case where both are joined by welding. In connection with this, downsizing of the impeller 8 is possible, and downsizing of the centrifugal fan 4 is promoted.
  • the downsizing of the centrifugal fan 4 is promoted, and in connection with this, the improvement of the compactness or the assemblability is promoted. Further, in the air conditioning indoor unit 1, the weight reduction of the centrifugal fan 4 is promoted, and in connection with this, the weight reduction or the improvement of the assembling property is promoted. Further, in the air conditioning indoor unit 1, the strength improvement of the centrifugal fan 4 is promoted, and the decrease in reliability is suppressed in connection with this.
  • the air conditioning indoor unit 1 is an indoor unit of an air handling unit or an air conditioner for a computer, and the strength of the centrifugal fan 4 is required more than in the case where it is applied to a general air conditioning indoor unit. The strength improvement of the centrifugal fan 4 is promoted.
  • the blade 50, the main plate 30, and the shroud 40 may be joined in a manner as shown in FIG.
  • FIG. 15 is an enlarged view schematically showing a two-dot chain line A portion in FIG.
  • screws 80 are embedded in the main plate side shaft end 70 and the shroud side shaft end 75 of the blade 50, respectively. Further, in the main plate 30 and the shroud 40, a through hole H1 for allowing the screw 80 (male screw 83) to penetrate is formed.
  • the screw 80 is made of metal.
  • the number of the screws 80 and the through holes H1 used in the joint portion on the shroud 40 side or the joint portion on the main plate 30 side may be singular or plural. Further, the positions of the screw 80 and the through hole H1 may be appropriately selected in consideration of the assemblability, the strength, and the like.
  • the blade 50 is joined to the shroud 40 by mechanical connection (fastening with a screw 80). That is, the blade 50 has a metal screw 80 (first member) fixed to one end, and the blade 50 is joined to the main plate 30 by the mechanical connection via the screw 80. Further, the blade 50 has a metal screw 80 (first member) fixed to the other end, and the blade 50 is joined to the shroud 40 via the screw 80 by a mechanical connection.
  • the same effects as those of the above embodiment can be realized also by this modification.
  • the strength is further improved by fastening by the screw 80.
  • the female screw 82 may be embedded in the main plate 30 and the shroud 40 instead of the blade 50. In such a case, the through hole H1 is formed in the blade 50.
  • the blade 50 and only one of the main plate 30 and the shroud 40 may be mechanically connected (fastened with a screw 80).
  • one or both of the female screw 82 and the male screw 83 are not necessarily limited to metal, and may be made of other materials (for example, resin etc.).
  • FIG. 17 and FIG. 18 are further bonded mechanically as well as bonded using the adhesive 90 in the same manner as the above embodiment (specifically, Are shown for the example (stiffened with rivets 85).
  • FIG. 18 is an enlarged view schematically showing a two-dot chain line B portion in FIG.
  • rivets 85 are embedded in the main plate side shaft end 70 and the shroud side shaft end 75 of the blade 50, respectively. Further, in the main plate 30 and the shroud 40, engagement holes H2 for engaging the rivets 85 are formed. In this modification, the rivets 85 are crushed by applying heat or pressure in a state of being inserted into the engagement holes H2, and the respective portions are crimped. In the present modification, the number of rivets 85 and engagement holes H2 used in the joint portion on the shroud 40 side or the joint portion on the main plate 30 side may be singular or plural. Further, the positions of the rivets 85 and the engagement holes H2 may be appropriately selected in consideration of the assemblability, strength and the like.
  • the blade 50 is joined to the shroud 40 and the main plate 30 by mechanical connection (stiffened with a rivet 85). That is, the blade 50 has a metal rivet 85 (first member) fixed to one end, and the blade 50 is joined to the main plate 30 by the mechanical connection via the rivet 85. Further, the blade 50 has a metal rivet 85 (first member) fixed to the other end, and the blade 50 is joined to the shroud 40 via the rivet 85 by a mechanical connection.
  • the strength is further improved by caulking with the rivets 85 in addition to the bonding with the adhesive 90.
  • the rivets 85 may be embedded in the main plate 30 and the shroud 40 instead of the blades 50. In such a case, the engagement hole H2 is formed in the blade 50. Alternatively, the blade 50 and only one of the main plate 30 and the shroud 40 may be mechanically connected (swaged with the rivet 85). Moreover, the rivet 85 is not necessarily limited to metal, and may be made of other materials (for example, resin etc.).
  • FIGS. 20 and 21 are bonded together using the adhesive 90 in the same manner as in the above embodiment, and further mechanically connected (specifically, Is illustrated for the example (scaulked at the convex part 86).
  • FIG. 21 is an enlarged view schematically showing a two-dot chain line C portion in FIG.
  • the blade 50 is provided with convex portions 86 at the main plate side axial end portion 70 and the shroud side axial end portion 75 of the blade 50, respectively. Further, in the main plate 30 and the shroud 40, a concave portion 87 for engaging the convex portion 86 is formed. In the present modification, the convex portion 86 is crimped to the edge portion of the concave portion 87 by being subjected to heat or pressure while being inserted into the concave portion 87. The term “squeezed" here also includes the case of being fitted.
  • the number of the convex portions 86 and the concave portions 87 used in the joint portion on the shroud 40 side or the joint portion on the main plate 30 side may be singular or plural.
  • the positions of the convex portion 86 and the concave portion 87 may be appropriately selected in consideration of the assemblability, the strength, and the like.
  • the blade 50 is joined to the shroud 40 and the main plate 30 by mechanical connection (stiffened by the projection 86). That is, the convex portion 86 is formed on the blade 50, the concave portion 87 is formed on the shroud 40, and the blade 50 is joined to the shroud 40 by being crimped in a state where the convex portion 86 is engaged with the concave portion 87.
  • the strength is further improved by caulking with the convex portion 86.
  • an opening may be formed to allow the convex portion 86 to penetrate, and the opening may have the same function as the concave portion 87.
  • the convex portion 86 may be provided not on the blade 50 but on the main plate 30 and the shroud 40. In such a case, a recess 87 is formed in the blade 50.
  • the blade 50 and only one of the main plate 30 and the shroud 40 may be mechanically connected (swaged with the protrusion 86).
  • FIGS. 23 and 24 show an example in which the blade 50, the main plate 30 and the shroud 40 are bonded together with the adhesive 90 in the same manner as in the above embodiment and are further welded.
  • FIG. 24 is an enlarged view schematically showing a two-dot chain line D portion in FIG.
  • welds 88 are formed at the joint between the blade 50 and the main plate 30 and at the joint between the blade 50 and the shroud 40.
  • the welding portion 88 is a recess which penetrates the main plate 30 or the shroud 40 and reaches a part of the main plate side shaft end 70 or the shroud side shaft end 75.
  • the welding portion 88 is formed by a predetermined welding method (for example, ultrasonic welding which heats or pressurizes by ultrasonic vibration, laser welding which heats by laser light, or the like).
  • the number of welds 88 used in the joint portion on the shroud 40 side or the joint portion on the main plate 30 side may be singular or plural. Further, the position and formation of the welded portion 88 may be appropriately selected in consideration of the assemblability, strength and the like.
  • the blade 50 is joined to the shroud 40 by welding. Also, the blade 50 is joined to the main plate 30 by welding. The same effects as those of the above embodiment can be realized also by this modification. In addition to bonding with the adhesive 90, welding is performed to further improve the strength.
  • the blade 50 and only one of the main plate 30 and the shroud 40 may be joined by welding.
  • FIG. 26 is a perspective view of an impeller 8 'of the present modification as viewed from the shroud 40 side.
  • FIG. 27 is a perspective view of an impeller 8 'of the present modification viewed from the main plate 30 side.
  • a flange 89 extending perpendicularly to the rotation axis direction and facing the main plate 30 or the shroud 40 is provided.
  • a plurality of (here, three) flanges 89 are provided on the inner peripheral side and the outer peripheral side of the main plate side shaft end 70 and the shroud side shaft end 75, respectively.
  • FIG. 28 shows the case where fastening (mechanical connection) with a screw 80 as shown in the first modification is performed at each flange 89.
  • fastening by the screw 80 is performed in the same manner as the A portion in FIG. 14 and FIG.
  • each idea described in the first modification is applicable.
  • FIG. 29 shows a case where caulking (mechanical connection) by rivets 85 as shown in the second modification is performed at each flange 89.
  • caulking fixation by the rivet 85 is performed in the same manner as the B portion in FIG. 17 and FIG. In the example shown in FIG. 29, each thought described in the modification 2 is applicable.
  • FIG. 30 shows a case where caulking (mechanical connection) by the convex portion 86 as shown in the third modification is performed in each flange 89.
  • caulking fixation by the convex portion 86 is performed in the same manner as the C portion in FIG. 20 and FIG. In the example shown in FIG. 30, each thought described in the third modification is applicable.
  • FIG. 31 shows the case where welding as shown in the fourth modification is performed at each flange 89.
  • caulking fixation by the convex portion 86 is performed in the same manner as the D portion in FIG. 23 and FIG. In the example shown in FIG. 31, each idea described in the modification 4 is applicable.
  • the blade 50 has a flange 89 facing the main plate 30 at one end, and is joined to the main plate 30 at the flange 89 by adhesive connection, mechanical connection or welding.
  • the blade 50 has a flange 89 facing the shroud 40 (the inner surface of the flat shroud 45) at the other end, and is joined to the shroud 40 at the flange 89 by adhesive connection, mechanical connection or welding.
  • any one of the bonding methods of the above-described embodiment and the modification 1-4 may be combined and applied.
  • any of the bonding methods of the above-described embodiment and the modification 1-4 may be selectively applied to each flange 89, and the bonding method applied to each flange 89 may be different.
  • the number of the flanges 89 provided on the inner peripheral side and the outer peripheral side is not necessarily three, but may be four or more. , May be two or less. Further, in the main plate side shaft end 70 or the shroud side shaft end 75, the number of the flanges 89 provided on the inner peripheral side and the number of the flanges 89 provided on the outer peripheral side do not necessarily have to be the same. Further, the number of flanges 89 provided on the main plate side shaft end 70 and the number of flanges 89 provided on the shroud side shaft end 75 need not necessarily be the same. Further, the position and the shape of the flange 89 may be appropriately selected in consideration of the assembling property and the strength.
  • the blade 50 is preferably configured in such a manner from the viewpoint of promoting strength improvement while promoting weight reduction.
  • the blade 50 may be configured in another manner as long as no problem occurs in securing the strength.
  • one and the other of the blade first member 51 and the blade second member 52 may be made of other resins (for example, ABS, ASG, etc.).
  • one or the other of the blade first member 51 and the blade second member 52 does not necessarily have to be made of resin, and may be made of another material (for example, metal).
  • the blade first member 51 and the blade second member 52 may be made of different materials.
  • the blade 50 is configured by combining a plurality of divided members (the blade first member 51 and the blade second member 52).
  • the blade 50 is preferably configured in such a manner from the viewpoint of improving the assemblability.
  • the blade 50 does not have to be configured in such a manner.
  • blade 50 may be molded as a single piece.
  • the hollowing of the blade 50 may be realized by a predetermined method (for example, blow molding).
  • the blade 50 has a hollow structure so that the space S is formed therein. From this point of view, from the viewpoint of weight reduction, the blade 50 is preferably configured in such a manner. However, the blade 50 does not necessarily have to be hollow and may be configured to have a solid structure.
  • the centrifugal fan 4 is described to have seven blades 50.
  • the number of blades 50 can be changed as appropriate, and may be eight or more, or six or less.
  • a turbo fan is employed as the centrifugal fan 4.
  • the centrifugal fan to which the concept of the present disclosure can be applied is not necessarily limited to the turbo fan.
  • the idea of the present disclosure is also applicable to sirocco fans.
  • Example 16 The said embodiment demonstrated the case where the centrifugal fan 4 was applied to the air-conditioning indoor unit 1 (air handling unit and the indoor unit of the air conditioner for computers). However, the centrifugal fan 4 is also applicable to other devices. For example, the centrifugal fan 4 may be applied to an indoor unit / outdoor unit of a general air conditioner, an air cleaner, a ventilator, a dehumidifier, or the like.
  • the present disclosure is applicable to an air conditioning indoor unit having a centrifugal fan or a centrifugal fan.
  • Air conditioning indoor unit 2 Casing 4: Centrifugal fan 7: Fan motor (motor) 8, 8 ': impeller 9: boss member 30: main plate (plate) 31: Connection opening 35: Blade side main plate surface 36: Anti blade side main plate surface 40: Shroud (ring) 41: Shroud curved plate (curved portion) 45: Shroud flat portion (flat portion) 47: Blade side shroud surface 48: Non-blade side shroud surface 50: Blade 51: Blade first member (divided member) 52: Blade second member (divided member) 60: Blade main body (main body) 70: Main plate side shaft end (one end of blade) 71: Main plate side connection portion 75: Shroud side shaft end portion (the other end of the blade) 76: Shroud side connection part 77: Connection part (bonded part) 80: Screw (first member) 82: Female screw 83: Male screw 85: Rivet (first member) 86: convex portion 87: concave portion 88: welded portion 89: flange 90

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  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
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  • Air-Conditioning Room Units, And Self-Contained Units In General (AREA)

Abstract

Provided is a centrifugal fan that promotes compactness. This centrifugal fan (4) has a main plate (30), a shroud (40), and a plurality of blades (50) as members constituting an impeller (8). The impeller (8) rotates in conjunction with a fan motor (7). The main plate (30) is disposed such that the thickness direction thereof is aligned with a rotation axis line direction. The torque of the fan motor (7) is transmitted to the main plate (30). The shroud (40) is disposed spaced apart from the main plate (30) in the rotation axis line direction. The shroud (40) appears as a ring shape when viewed in the rotation axis line direction. The shroud (40) is metallic. The blades (50) are disposed between the main plate (30) and the shroud (40). One end (a shaft end section (70) on the main plate side) of each of the blades (50) is joined to the main plate (30). The other end (a shaft end section (75) on the shroud side) of each of the blades (50) is joined to the shroud (40) by a joining method (an adhesive (90)) other than welding.

Description

遠心ファン又は遠心ファンを有する空調室内機Air conditioning indoor unit with centrifugal fan or centrifugal fan
 本開示は、遠心ファン又は遠心ファンを有する空調室内機に関する。 The present disclosure relates to a centrifugal fan or an air conditioning indoor unit having a centrifugal fan.
 従来、例えば特許文献1(特開昭60-18243号公報)に開示されるように、モータに連動して回転する羽根車を構成する部材として、モータの回転力が伝達されるプレートと、プレートと回転軸線方向に間隔を置いて配置され回転軸線方向から見てリング状を呈する金属製のリングと、プレートとリングの間に配置され溶接によってリングに接合された複数のブレードと、を有する遠心ファンが知られている。 Heretofore, as disclosed in, for example, Patent Document 1 (Japanese Patent Application Laid-Open No. 60-18243), a plate to which the rotational force of a motor is transmitted, and a plate as a member constituting an impeller rotating in conjunction with the motor And a metallic ring spaced in the direction of the axis of rotation and shaped like a ring when viewed from the direction of the axis of rotation, and a plurality of blades arranged between the plate and the ring and joined to the ring by welding Fans are known.
 上述のような遠心ファンにおいては、金属製のリングとブレードとが溶接で接合されることから溶接時の歪みを抑制するべく、リングの厚みを大きく確保する必要がある。これに関連して、羽根車の小型化が制約されている。コンパクト化を促進させる遠心ファンを提供する。 In the above-described centrifugal fan, since the metal ring and the blade are joined by welding, it is necessary to secure a large thickness of the ring in order to suppress distortion during welding. In connection with this, the miniaturization of the impeller is restricted. Provide a centrifugal fan that promotes compactness.
 第1観点の遠心ファンは、羽根車を構成する部材として、プレートと、リングと、複数のブレードと、を備える。羽根車は、モータに連動して回転する。プレートは、厚み方向が回転軸線方向に沿うように配置される。プレートは、モータの回転力が伝達される。リングは、プレートと回転軸線方向に間隔を置いて配置される。リングは、回転軸線方向から見てリング状を呈する。リングは、金属製である。ブレードは、プレートとリングの間に配置される。ブレードは、一端が、プレートに接合されている。ブレードは、他端が、溶接以外の接合方法によってリングに接合されている。 The centrifugal fan according to the first aspect includes a plate, a ring, and a plurality of blades as members constituting an impeller. The impeller rotates in conjunction with the motor. The plate is disposed such that the thickness direction is along the rotation axis direction. The plate is transmitted with the rotational force of the motor. The ring is axially spaced from the plate. The ring has a ring shape as viewed from the rotational axis direction. The ring is made of metal. The blade is disposed between the plate and the ring. The blade is joined at one end to the plate. The other end of the blade is joined to the ring by a joining method other than welding.
 リングと各ブレードとが溶接以外の接合方法によって接合されることにより、両者が溶接によって接合される場合と比較して、リングの厚みを小さく構成することが可能となる。これに関連して、羽根車の小型化が可能となり、遠心ファンのコンパクト化が促進される。 By joining the ring and each blade by a joining method other than welding, it is possible to make the thickness of the ring smaller as compared to the case where both are joined by welding. In connection with this, downsizing of the impeller is possible, and downsizing of the centrifugal fan is promoted.
 なお、ここでの「溶接以外の接合方法」は、金属製の母材(ここではリング)を加熱(又は加圧)させて溶融させ2つ以上の部材(ここではリングとブレード)を一体化させる接合方法以外のあらゆる接合方法であり、例えば接着剤を用いた接着固定や、ネジやリベット等を用いた機械的接続(ネジ締結やリベットによるかしめ等)、又は溶接に係る温度(例えば500℃以上)よりも加熱に係る温度が低い溶着(超音波溶着やレーザ溶着)等である。 In addition, the “joining method other than welding” here is heating (or pressing) the metal base material (here ring) to melt and integrate two or more members (here ring and blade) Any bonding method other than the bonding method used, for example, bonding and fixing using an adhesive, mechanical connection using screws or rivets (screw tightening or riveting etc.), or a temperature related to welding (eg 500 ° C.) The welding (ultrasonic welding, laser welding) or the like which has a lower temperature related to heating than the above.
 第2観点の遠心ファンは、第1観点の遠心ファンであって、ブレードは、接着剤によってリングに接合される。これにより、コストを抑制しつつリングの厚みを小さく構成することが可能となる。 The centrifugal fan of the second aspect is the centrifugal fan of the first aspect, and the blade is bonded to the ring by an adhesive. This makes it possible to reduce the thickness of the ring while suppressing the cost.
 第3観点の遠心ファンは、第2観点の遠心ファンであって、接着剤は、リングが歪まない温度で硬化する。これにより、コストを抑制しつつリングの厚みを小さく構成することが確実に可能となる。 The centrifugal fan of the third aspect is the centrifugal fan of the second aspect, wherein the adhesive cures at a temperature at which the ring does not distort. This makes it possible to reduce the thickness of the ring while suppressing the cost.
 第4観点の遠心ファンは、第2観点又は第3観点の遠心ファンであって、ブレードは、接着面を有する。接着面は、凹凸が形成されている。ブレードは、接着面においてリングと接着される。これにより、ブレードとリングの接着面積を増大させることが可能となり、強度向上が促進される。 The centrifugal fan of the fourth aspect is the centrifugal fan of the second aspect or the third aspect, wherein the blade has an adhesive surface. The adhesive surface has irregularities formed thereon. The blade is bonded to the ring at the bonding surface. This makes it possible to increase the bonding area between the blade and the ring, and promotes the improvement in strength.
 第5観点の遠心ファンは、第1観点から第4観点のいずれかの遠心ファンであって、ブレードは、本体部と、接着部と、を有する。本体部は、翼形状を呈する部分である。接着部は、リングに接着される部分である。接着部のリングに面する表面積は、本体部の回転軸線方向に垂直な切断面の断面積よりも大きい。これにより、接着面積を増大させることが可能となり、強度向上が促進される。なお、ここでの「回転軸線方向に垂直」は、回転軸線方向に対して厳密に垂直である場合のみならず、回転軸線の垂線に対して所定角度(例えば30度)以内で傾斜する状態も含む。 The centrifugal fan according to the fifth aspect is the centrifugal fan according to any one of the first aspect to the fourth aspect, wherein the blade has a main body portion and an adhesive portion. The main body portion is a portion exhibiting a wing shape. The bonding portion is a portion bonded to the ring. The surface area of the adhesive facing the ring is greater than the cross-sectional area of the cutting plane perpendicular to the rotational axis of the body. This makes it possible to increase the bonding area and promotes the improvement in strength. Here, “perpendicular to the rotation axis direction” is not only strictly perpendicular to the rotation axis direction, but also in a state where it is inclined within a predetermined angle (for example, 30 degrees) with respect to the perpendicular of the rotation axis. Including.
 第6観点の遠心ファンは、第1観点から第5観点のいずれかの遠心ファンであって、ブレードは、リングと機械的接続によって接合される。これにより、コストを抑制しつつリングの厚みを小さく構成することが可能となる。ここでの「機械的接続」は、ネジやリベット等の固定部材を用いた螺着固定やカシメ等の接合方法である。 The centrifugal fan according to the sixth aspect is the centrifugal fan according to any one of the first aspect to the fifth aspect, wherein the blade is joined to the ring by mechanical connection. This makes it possible to reduce the thickness of the ring while suppressing the cost. Here, “mechanical connection” is a joining method such as screwing and caulking using a fixing member such as a screw or a rivet.
 第7観点の遠心ファンは、第6観点の遠心ファンであって、ブレードは、フランジを他端側に有する。フランジは、回転軸線方向に垂直に延びる。フランジは、リングに面する。ブレードは、フランジにおいて、リングと機械的接続によって接合される。 The centrifugal fan of the seventh aspect is the centrifugal fan of the sixth aspect, wherein the blade has a flange at the other end. The flange extends perpendicularly to the rotational axis direction. The flange faces the ring. The blades are joined at the flange by a mechanical connection with the ring.
 第8観点の遠心ファンは、第6観点又は第7観点の遠心ファンであって、ブレードは、第1部材を他端側に固定される。第1部材は、金属製である。ブレードは、第1部材を介して、リングと機械的接続によって接合される。 The centrifugal fan according to an eighth aspect is the centrifugal fan according to the sixth aspect or the seventh aspect, wherein the blade has the first member fixed to the other end. The first member is made of metal. The blade is joined by a mechanical connection with the ring via the first member.
 第9観点の遠心ファンは、第6観点から第8観点のいずれかの遠心ファンであって、リングは、平面部と、湾曲部とを含む。平面部は、回転軸線方向に対し垂直に延びる。湾曲部は、平面部の内側の端部から、湾曲して回転軸線方向に沿って延びる。ブレードは、平面部と機械的接続によって接合される。 The centrifugal fan according to a ninth aspect is the centrifugal fan according to any one of the sixth aspect to the eighth aspect, wherein the ring includes a flat portion and a curved portion. The flat portion extends perpendicularly to the rotational axis direction. The curved portion is curved and extends along the rotation axis direction from the inner end of the flat portion. The blades are joined by mechanical connection with the flats.
 第10観点の遠心ファンは、第6観点から第9観点のいずれかの遠心ファンであって、ブレードは、凹部若しくは開口、及び凸部の一方が形成される。リングは、凹部若しくは開口、及び凸部の他方が形成される。ブレードは、凸部が凹部若しくは開口に貫通又は係合した状態でかしめられることでリングに接合される。 The centrifugal fan according to a tenth aspect is the centrifugal fan according to any one of the sixth aspect to the ninth aspect, wherein the blade is formed with one of a recess or an opening and a protrusion. The ring is formed with the other of a recess or opening and a protrusion. The blade is joined to the ring by caulking with the projection penetrating or engaging the recess or opening.
 第11観点の遠心ファンは、第1観点から第10観点のいずれかの遠心ファンであって、ブレードは樹脂製である。これにより、ブレードの軽量化が促進される。これに関連して、ブレードの遠心力が低減し、強度確保が促進される。 The centrifugal fan according to an eleventh aspect is the centrifugal fan according to any one of the first aspect to the tenth aspect, wherein the blade is made of resin. This promotes weight reduction of the blade. In connection with this, the centrifugal force of the blade is reduced and the securing of strength is promoted.
 第12観点の遠心ファンは、第1観点から第11観点のいずれかの遠心ファンであって、ブレードは、複数の分割部材が合体されて翼形状を呈している。ブレードは、中空である。これにより、ブレードの製造性が向上する。また、ブレードの軽量化が促進される。 The centrifugal fan according to a twelfth aspect is the centrifugal fan according to any one of the first aspect to the eleventh aspect, and the blade has a wing shape in which a plurality of divided members are combined. The blade is hollow. This improves the manufacturability of the blade. In addition, weight reduction of the blade is promoted.
 第13観点の遠心ファンは、第1観点から第12観点のいずれかの遠心ファンであって、リングは、ヘラ絞り加工によってベルマウス形状に成形された状態で、ブレードと接合される。これにより、リングの製造に金型を用いないことによるコスト抑制が促進される。 The centrifugal fan according to a thirteenth aspect is the centrifugal fan according to any one of the first aspect through the twelfth aspect, wherein the ring is joined to the blade in a state of being formed into a bell mouth shape by a spatula drawing process. This promotes cost control by not using a mold for ring production.
 第14観点の遠心ファンは、第1観点から第13観点のいずれかの遠心ファンであって、リングは、アルミ製(アルミニウム製又はアルミニウム合金製)である。これにより、羽根車の軽量化が促進される。 The centrifugal fan according to a fourteenth aspect is the centrifugal fan according to any one of the first aspect to the thirteenth aspect, wherein the ring is made of aluminum (made of aluminum or made of an aluminum alloy). This promotes weight reduction of the impeller.
 第15観点の遠心ファンは、第1観点から第14観点のいずれかの遠心ファンであって、プレートは、金属製である。ブレードは、一端がプレートに溶接以外の接合方法によって接合される。プレートと各ブレードとが溶接以外の接合方法によって接合されることにより、両者が溶接によって接合される場合と比較して、プレートの厚みを小さく構成することが可能となる。これに関連して、羽根車の小型化が可能となり、遠心ファンのコンパクト化がさらに促進される。 The centrifugal fan according to the fifteenth aspect is the centrifugal fan according to any one of the first aspect through the fourteenth aspect, wherein the plate is made of metal. The blade is joined at one end to the plate by a joining method other than welding. By joining the plate and the blades by a joining method other than welding, it is possible to make the thickness of the plate smaller as compared to the case where both are joined by welding. In connection with this, the impeller can be miniaturized, and the centrifugal fan can be further miniaturized.
 第16観点の空調室内機は、第1観点から第15観点のいずれかの遠心ファンを備える。 An air conditioning indoor unit according to a sixteenth aspect includes the centrifugal fan according to any one of the first through fifteenth aspects.
本開示の一実施形態に係る遠心ファンを有する空調室内機の外観斜視図。BRIEF DESCRIPTION OF THE DRAWINGS The external appearance perspective view of the air conditioning indoor unit which has a centrifugal fan which concerns on one Embodiment of this indication. 遠心ファンの断面を示した概略図。Schematic which showed the cross section of the centrifugal fan. 遠心ファンの羽根車を回転軸線が延びる方向(回転軸線方向)から見た図(シュラウド側から見た図)。The figure which looked at the impeller of the centrifugal fan from the direction (rotational axis direction) where the rotation axis extends (figure seen from the shroud side). 羽根車を回転軸線方向から見た図(主板側から見た図)。The figure which looked at the impeller from the rotation axis direction (figure seen from the main plate side). 遠心ファンの羽根車を回転軸線方向に垂直な方向から見た図。The figure which looked at the impeller of the centrifugal fan from the direction perpendicular | vertical to the rotation axis direction. 羽根車をシュラウド側から見た斜視図。The perspective view which looked at the impeller from the shroud side. 羽根車を主板側から見た斜視図。The perspective view which looked at the impeller from the main plate side. ブレードを回転軸線方向から見た図(シュラウド側から見た図)。The figure which looked at the blade from the rotation axis direction (figure seen from the shroud side). ブレードを回転軸線方向から見た図(主板側から見た図)。The figure which looked at the blade from the rotation axis direction (figure seen from the main plate side). ブレードを回転軸線方向に垂直な方向から見た図。The figure which looked at the braid | blade from the direction perpendicular | vertical to the rotation axis direction. ブレードを図10とは反対方向から見た図。The figure which looked at the blade from the opposite direction to FIG. ブレードと主板及びシュラウドの一部の断面の模式図。The schematic diagram of the blade, the main plate, and the cross section of a part of shroud. ブレードと、主板又はシュラウドとの接合部分を模式的に示した拡大図。The enlarged view which showed typically the junction part of a braid | blade and a main plate or a shroud. 変形例1に係るブレードと主板及びシュラウドとの接合態様を示した模式図。The schematic diagram which showed the joining aspect of the braid | blade which concerns on the modification 1, a main plate, and a shroud. 図14におけるA部分を模式的に示した拡大図。The enlarged view which showed the A part in FIG. 14 typically. 変形例1に係るブレードと主板及びシュラウドとの接合態様の応用例を示した模式図。The schematic diagram which showed the application example of the joining aspect of the braid | blade which concerns on the modification 1, and a main plate and a shroud. 変形例2に係るブレードと主板及びシュラウドとの接合態様を示した模式図。The schematic diagram which showed the joining aspect of the braid | blade which concerns on the modification 2, and a main plate and a shroud. 図17におけるB部分を模式的に示した拡大図。The enlarged view which showed B part in FIG. 17 typically. 変形例2に係るブレードと主板及びシュラウドとの接合態様の応用例を示した模式図。The schematic diagram which showed the application example of the junction aspect of the braid | blade which concerns on the modification 2, and a main plate and a shroud. 変形例3に係るブレードと主板及びシュラウドとの接合態様を示した模式図。The schematic diagram which showed the joining aspect of the braid | blade which concerns on the modification 3, and a main plate and a shroud. 図20におけるC部分を模式的に示した拡大図。The enlarged view which showed the C section in FIG. 20 typically. 変形例3に係るブレードと主板及びシュラウドとの接合態様の応用例を示した模式図。The schematic diagram which showed the application example of the joining aspect of the braid | blade which concerns on the modification 3, and a main plate and a shroud. 変形例4に係るブレードと主板及びシュラウドとの接合態様を示した模式図。The schematic diagram which showed the joining aspect of the braid | blade which concerns on the modification 4, a main plate, and a shroud. 図23におけるD部分を模式的に示した拡大図。The enlarged view which showed the D part in FIG. 23 typically. 変形例4に係るブレードと主板及びシュラウドとの接合態様の応用例を示した模式図。The schematic diagram which showed the application example of the joining aspect of the braid | blade which concerns on the modification 4, and a main plate and a shroud. 変形例5に係る羽根車をシュラウド側から見た斜視図。The perspective view which looked at the impeller concerning modification 5 from the shroud side. 変形例5に係る羽根車を主板側から見た斜視図。The perspective view which looked at the impeller concerning a modification 5 from the main plate side. 変形例5に係るブレードと主板及びシュラウドとの接合態様の一例を示した模式図。The schematic diagram which showed an example of the joining aspect of the braid | blade which concerns on the modification 5, a main plate, and a shroud. 変形例5に係るブレードと主板及びシュラウドとの接合態様の他の一例を示した模式図。The schematic diagram which showed another example of the joining aspect of the braid | blade which concerns on the modification 5, a main plate, and a shroud. 変形例5に係るブレードと主板及びシュラウドとの接合態様の他の一例を示した模式図。The schematic diagram which showed another example of the joining aspect of the braid | blade which concerns on the modification 5, a main plate, and a shroud. 変形例5に係るブレードと主板及びシュラウドとの接合態様の他の一例を示した模式図。The schematic diagram which showed another example of the joining aspect of the braid | blade which concerns on the modification 5, a main plate, and a shroud.
 以下、本開示の一実施形態に係る遠心ファン4について説明する。なお、以下の実施形態は、具体例であって、技術的範囲を限定するものではなく、趣旨を逸脱しない範囲で適宜変更可能である。なお、以下の説明において、「回転軸線方向に沿って」は、厳密に回転軸線方向に一致する方向のみならず、回転軸線方向に対して所定角度(例えば30度)以内で傾斜する状態も含む。また、「回転軸線方向に垂直」は、回転軸線方向に対して厳密に垂直である状態のみならず、回転軸線の垂線に対して所定角度(例えば30度)以内で傾斜する状態も含む。 Hereinafter, the centrifugal fan 4 according to an embodiment of the present disclosure will be described. The following embodiments are specific examples, and do not limit the technical scope, and can be appropriately changed without departing from the scope of the present invention. In the following description, “along the rotation axis direction” includes not only a direction that strictly coincides with the rotation axis direction, but also a state in which it inclines within a predetermined angle (for example, 30 degrees) with the rotation axis direction. . Further, "perpendicular to the rotation axis direction" includes not only a state strictly perpendicular to the rotation axis direction but also a state in which the inclination is within a predetermined angle (for example, 30 degrees) with respect to the perpendicular of the rotation axis.
 (1)空調室内機1
 図1は、本開示の一実施形態に係る遠心ファン4を有する空調室内機1の外観斜視図である。図2は、遠心ファン4の断面を示した概略図である。
(1) Air conditioning indoor unit 1
FIG. 1 is an external perspective view of an air conditioning indoor unit 1 having a centrifugal fan 4 according to an embodiment of the present disclosure. FIG. 2 is a schematic view showing a cross section of the centrifugal fan 4.
 空調室内機1は、ここでは、床置型のエア・ハンドリングユニットや電算機用エアコンの屋内ユニットであり、主として、内部に各種機器を収納するケーシング2を有している。なお、空調室内機1は、床置型のものに限定されず他の型式であってもよく、例えば、天井に設置される天井設置型、床下に埋め込まれる床下設置型又は内壁に固定されて設置される壁設置型等であってもよい。 Here, the air conditioning indoor unit 1 is an indoor unit of a floor-standing air handling unit or an indoor unit of an air conditioner for a computer, and mainly has a casing 2 for housing various devices therein. The air-conditioning indoor unit 1 is not limited to a floor-standing type, and may be another type, for example, a ceiling-mounted type installed on a ceiling, an underfloor-installed type embedded under a floor or fixed to an inner wall And the like.
 空調室内機1のケーシング2は、上面が開口した箱状の部材である。ケーシング2には、対象空間の空気をケーシング2に吸入するための吸入口(図示省略)及びケーシング2から対象空間に空気を吹き出すための吹出口3が形成されている。 The casing 2 of the air conditioning indoor unit 1 is a box-like member whose upper surface is open. The casing 2 is formed with a suction port (not shown) for sucking air in the target space into the casing 2 and an outlet 3 for blowing air from the casing 2 into the target space.
 空調室内機1は、ケーシング2内に、主として、吸入口を通じて対象空間の空気をケーシング2内に吸入して吹き出す遠心ファン4と、遠心ファン4によって生成される空気流が通過するように配置される熱交換器(図示省略)と、を有している。熱交換器は、冷媒や熱媒体(水等)が通過する伝熱管を含み、遠心ファン4が生成する空気流と、伝熱管内の冷媒又は熱媒体とを熱交換させる。 The air conditioning indoor unit 1 is disposed in the casing 2 so that the centrifugal fan 4 that sucks and blows the air of the target space into the casing 2 mainly through the suction port and the air flow generated by the centrifugal fan 4 pass And a heat exchanger (not shown). The heat exchanger includes a heat transfer pipe through which a refrigerant and a heat medium (such as water) pass, and exchanges heat between the air flow generated by the centrifugal fan 4 and the refrigerant or heat medium in the heat transfer pipe.
 本実施形態において、遠心ファン4は、ターボファンである。遠心ファン4は、ファンモータ7と、ファンモータ7に連動して回転する羽根車8と、を有している。羽根車8は、ボス部材9を介してファンモータ7に連結されている。 In the present embodiment, the centrifugal fan 4 is a turbo fan. The centrifugal fan 4 has a fan motor 7 and an impeller 8 that rotates in conjunction with the fan motor 7. The impeller 8 is connected to the fan motor 7 via the boss member 9.
 なお、本実施形態では、遠心ファン4は、空調室内機1(エア・ハンドリングユニットや電算機用エアコンの屋内ユニット)に適用されることに関連して、一般的な空調室内ユニットに適用される場合よりも高回転・高出力であり、強度が求められる。 In the present embodiment, the centrifugal fan 4 is applied to a general air conditioning indoor unit in connection with being applied to the air conditioning indoor unit 1 (air handling unit or indoor unit of air conditioner for computer). Higher rotation speed and higher output than in the case, and strength is required.
 (2)遠心ファン4の羽根車8の構成
 図3は、遠心ファン4の羽根車8を回転軸線A1が延びる方向(回転軸線方向)から見た図(シュラウド40側から見た図)である。図4は、羽根車8を回転軸線方向から見た図(主板30側から見た図)である。図3及び図4中、二点鎖線矢印「R1」は、羽根車8の回転方向を示している。図5は、遠心ファン4の羽根車8を回転軸線方向に垂直な方向から見た図である。図6は、羽根車8をシュラウド40側から見た斜視図である。図7は、羽根車8を主板30側から見た斜視図である。
(2) Configuration of the Impeller 8 of the Centrifugal Fan 4 FIG. 3 is a view (as viewed from the shroud 40 side) of the impeller 8 of the centrifugal fan 4 viewed from the direction (rotational axis direction) in which the rotation axis A1 extends. . FIG. 4 is a view of the impeller 8 as viewed from the rotational axis direction (a view from the main plate 30 side). In FIGS. 3 and 4, a two-dot chained arrow “R1” indicates the rotation direction of the impeller 8. FIG. 5 is a view of the impeller 8 of the centrifugal fan 4 as seen from a direction perpendicular to the rotation axis direction. FIG. 6 is a perspective view of the impeller 8 as viewed from the shroud 40 side. FIG. 7 is a perspective view of the impeller 8 as viewed from the main plate 30 side.
 遠心ファン4は、羽根車8を構成する部材として、主として、ファンモータ7に連結される主板30と、主板30のファンモータ7とは反対側において回転軸線A1周りに環状に配置された複数(ここでは、7枚)のブレード50と、複数のブレード50を挟むように主板30と対向して配置されたリング状のシュラウド40と、を有している。 The centrifugal fan 4 mainly includes a main plate 30 connected to the fan motor 7 and a plurality of annular members arranged around the rotation axis A1 on the opposite side of the fan motor 7 of the main plate 30 as members constituting the impeller 8 Here, it has seven blades 50 and a ring-shaped shroud 40 disposed to face the main plate 30 so as to sandwich the plurality of blades 50.
 (2-1)主板30(プレート)
 主板30は、ファンモータ7に連結され回転力が伝達される板状部材である。本実施形態において、主板30は、金属製である。より具体的には、主板30は、軽量化が図られるべくアルミ製(アルミニウム又はアルミニウム合金製)である。主板30は、設置状態において、厚み方向が回転軸線方向に沿うように配置される。主板30は、その中央部にボス部材9を接続するための接続開口31が形成されている。主板30は、回転軸線方向から見て環状を呈している。
(2-1) Main plate 30 (plate)
The main plate 30 is a plate-like member connected to the fan motor 7 and to which a rotational force is transmitted. In the present embodiment, the main plate 30 is made of metal. More specifically, the main plate 30 is made of aluminum (made of aluminum or aluminum alloy) so as to reduce the weight. The main plate 30 is disposed such that the thickness direction is along the rotation axis direction in the installed state. A connection opening 31 for connecting the boss member 9 is formed at the central portion of the main plate 30. The main plate 30 has an annular shape as viewed from the rotation axis direction.
 主板30の接続開口31の周辺には、ボス部材9を固定するためのボルトを通す孔32が複数(ここでは8個)形成されている。孔32は、主板30の同心円上に並んで配置されている。孔32の数は設計仕様に応じて適宜変更が可能である。 A plurality of (here, eight) holes 32 for passing bolts for fixing the boss members 9 are formed around the connection opening 31 of the main plate 30. The holes 32 are arranged side by side concentrically of the main plate 30. The number of holes 32 can be appropriately changed according to the design specification.
 主板30は、ブレード50側の主面(シュラウド40に対向する面)であるブレード側主板面35と、ブレード側主板面35の回転軸線方向の反対側の主面である反ブレード側主板面36と、を有している。主板30は、ブレード側主板面35において、ブレード50の端部(主板側軸端部70)を接合される。 The main plate 30 has a blade-side main plate surface 35 which is a main surface on the blade 50 side (a surface facing the shroud 40), and an opposite blade-side main plate surface 36 which is the main surface opposite to the blade axial direction. And. The main plate 30 is joined at the blade-side main plate surface 35 to the end of the blade 50 (main plate-side shaft end 70).
 (2-2)シュラウド40(リング)
 シュラウド40は、回転軸線方向から見た場合に、リング状を呈する金属製の板状部材である。本実施形態において、シュラウド40は、軽量化が図られるべくアルミ製(アルミニウム又はアルミニウム合金製)である。シュラウド40は、設置状態において、主板30と回転軸線方向に間隔を置いて配置され、各ブレード50を、主板30と挟むように配置される。
(2-2) Shroud 40 (Ring)
The shroud 40 is a metal plate-like member that exhibits a ring shape when viewed from the rotational axis direction. In the present embodiment, the shroud 40 is made of aluminum (made of aluminum or aluminum alloy) so as to reduce the weight. In the installed state, the shrouds 40 are spaced from the main plate 30 in the rotational axis direction, and are arranged to sandwich the blades 50 with the main plate 30.
 シュラウド40は、回転軸線方向に沿ってブレード50とは反対側に突出するようなベルマウス状に構成されている。シュラウド40は、設置状態において、その外周部から中央部の開口に向かうにつれて吸入口3a側に湾曲しながら突出している。本実施形態において、シュラウド40は、ヘラ絞り加工によって係る形状に構成される。 The shroud 40 is configured in a bellmouth shape so as to protrude to the side opposite to the blade 50 along the rotation axis direction. In the installed state, the shroud 40 protrudes while curving toward the suction port 3 a as it goes from the outer peripheral portion to the opening of the central portion. In the present embodiment, the shroud 40 is configured in such a shape by a spatula reduction process.
 係る態様で構成されるシュラウド40は、ベル形状をなす部分であるシュラウド曲板部41(湾曲部)と、回転軸線A1に対して垂直方向に延びる部分であるシュラウド平板部45(平面部)と、を含む。シュラウド曲板部41は、シュラウド平板部45の内側(内周側)の端部から湾曲して回転軸線方向に沿って延びている。 The shroud 40 configured in such a manner includes a shroud curved plate portion 41 (curved portion) which is a bell-shaped portion, and a shroud flat portion 45 (flat portion) which is a portion extending in a direction perpendicular to the rotation axis A1. ,including. The shroud curved plate portion 41 is curved from an inner end (inner peripheral side) of the shroud flat plate portion 45 and extends along the rotation axis direction.
 シュラウド40は、ブレード50側の面(すなわち主板30に対向する面)であるブレード側シュラウド面47と、ブレード側シュラウド面47の回転軸線方向の反対側の面である反ブレード側シュラウド面48と、を有している。シュラウド40は、ブレード側シュラウド面47において、ブレード50の端部(シュラウド側軸端部75)を接合される。 The shroud 40 has a blade side shroud surface 47 which is a surface on the blade 50 side (that is, a surface facing the main plate 30), and an opposite blade side shroud surface 48 which is a surface opposite to the blade axial surface 47 in the rotational axis direction. ,have. The shroud 40 is joined at the blade side shroud surface 47 to the end of the blade 50 (shroud side shaft end 75).
 (2-3)ブレード50
 図8は、ブレード50を回転軸線方向から見た図(シュラウド40側から見た図)である。図9は、ブレード50を回転軸線方向から見た図(主板30側から見た図)である。図10は、ブレード50を回転軸線方向に垂直な方向から見た図である。図11は、ブレード50を図10とは反対方向から見た図である。
(2-3) Blade 50
FIG. 8 is a view of the blade 50 viewed from the rotational axis direction (a view viewed from the shroud 40 side). FIG. 9 is a view of the blade 50 viewed from the rotation axis direction (a view viewed from the main plate 30 side). FIG. 10 is a view of the blade 50 as seen from a direction perpendicular to the rotation axis direction. FIG. 11 is a view of the blade 50 as viewed in the opposite direction to FIG.
 各ブレード50は、主板30及びシュラウド40とは別に成形された樹脂製の部材である。ブレード50は、主板30とシュラウド40との間をねじれながら回転軸線方向に沿って延びる三次元翼形状を呈している。 Each blade 50 is a resin member molded separately from the main plate 30 and the shroud 40. The blade 50 has a three-dimensional wing shape extending along the rotation axis direction while twisting between the main plate 30 and the shroud 40.
 図12は、ブレード50と主板30及びシュラウド40の一部の断面の模式図である。各ブレード50は、主板30とシュラウド40との間に配置されている。ブレード50の回転軸線方向側の一端は、主板30に対向して配置される主板側軸端部70であり、主板30に固定(接合)されている。本実施形態において、主板側軸端部70は、主板30のブレード側主板面35に接着剤90(図13参照)によって接合されている。 FIG. 12 is a schematic view of a cross section of a portion of the blade 50, the main plate 30, and the shroud 40. As shown in FIG. Each blade 50 is disposed between the main plate 30 and the shroud 40. One end on the rotational axis direction side of the blade 50 is a main plate side axial end portion 70 disposed to face the main plate 30, and is fixed (joined) to the main plate 30. In the present embodiment, the main plate side axial end portion 70 is joined to the blade side main plate surface 35 of the main plate 30 by an adhesive 90 (see FIG. 13).
 主板側軸端部70は、回転軸線方向から見て短手方向の両端に、長手方向に沿って延びるフランジ部分である主板側接続部71を有している。本実施形態において、主板側接続部71は、主板側軸端部70の全周にわたって設けられている。主板側接続部71は、主板30との接着面積を増大させる役割を担っている。主板側接続部71を含む主板側軸端部70の主板30(ブレード側主板面35)に面する面は、主板30との接着面(主板側接着面701、図13参照)を構成する。すなわち、ブレード50は、主板側接着面701を有し、主板側接着面701において主板30(ブレード側主板面35)に接着剤90(溶接以外の方法)で接合されている。 The main plate side axial end portion 70 has a main plate side connection portion 71 which is a flange portion extending along the longitudinal direction at both ends in the short direction as viewed from the rotation axis direction. In the present embodiment, the main plate side connection portion 71 is provided over the entire circumference of the main plate side axial end portion 70. The main plate side connection portion 71 plays a role of increasing the bonding area with the main plate 30. The surface facing the main plate 30 (the blade side main plate surface 35) of the main plate side axial end portion 70 including the main plate side connection portion 71 constitutes a bonding surface (the main plate side bonding surface 701, see FIG. 13) with the main plate 30. That is, the blade 50 has a main plate-side bonding surface 701 and is joined to the main plate 30 (the blade-side main plate surface 35) on the main plate-side bonding surface 701 by an adhesive 90 (a method other than welding).
 ブレード50の回転軸線方向側の他端は、シュラウド40に対向して配置されるシュラウド側軸端部75であり、シュラウド40に固定(接合)されている。本実施形態において、シュラウド側軸端部75は、シュラウド40のブレード側シュラウド面47に接着剤90(図13参照)によって接合されている。 The other end on the rotational axial direction side of the blade 50 is a shroud side axial end 75 disposed opposite to the shroud 40, and is fixed (joined) to the shroud 40. In the present embodiment, the shroud side shaft end 75 is bonded to the blade side shroud surface 47 of the shroud 40 by an adhesive 90 (see FIG. 13).
 シュラウド側軸端部75は、回転軸線方向から見て短手方向の両端に、長手方向に沿って延びるフランジ部分であるシュラウド側接続部76を有している。本実施形態において、シュラウド側接続部76は、シュラウド側軸端部75の全周にわたって設けられている。シュラウド側接続部76は、シュラウド40との接着面積を増大させる役割を担っている。シュラウド側接続部76を含むシュラウド側軸端部75のシュラウド40(ブレード側シュラウド面47)に面する面は、シュラウド40との接着面(シュラウド側接着面751、図13参照)を構成する。すなわち、ブレード50は、シュラウド側接着面751を有し、シュラウド側接着面751においてシュラウド40(ブレード側シュラウド面47)に接着される。より具体的に、ブレード50のシュラウド側接着面751は主にシュラウド平板部45の内側面(内周側の面)に面している。つまり、ブレード50は、シュラウド40のシュラウド平板部45の内側面に対して接着剤90(溶接以外の方法)で接合されている。 The shroud side axial end portion 75 has a shroud side connection portion 76 which is a flange portion extending along the longitudinal direction at both ends in the lateral direction when viewed from the rotational axis direction. In the present embodiment, the shroud side connection portion 76 is provided over the entire circumference of the shroud side shaft end portion 75. The shroud side connection portion 76 plays a role in increasing the bonding area with the shroud 40. The surface facing the shroud 40 (blade-side shroud surface 47) of the shroud-side shaft end 75 including the shroud-side connection 76 constitutes an adhesive surface (shroud-side adhesive surface 751, see FIG. 13) with the shroud 40. That is, the blade 50 has a shroud side adhesive surface 751 and is bonded to the shroud 40 (blade side shroud surface 47) at the shroud side adhesive surface 751. More specifically, the shroud-side adhesive surface 751 of the blade 50 mainly faces the inner side surface (surface on the inner peripheral side) of the shroud flat plate portion 45. That is, the blade 50 is bonded to the inner surface of the flat shroud portion 45 of the shroud 40 by the adhesive 90 (method other than welding).
 このようなブレード50は、観点を変えると、翼形状を呈する部分であるブレード本体部60と、主板30又はシュラウド40に接着される接着面(71、76)を含む接着部分である接続部77(主板側接続部71を含む主板側軸端部70で構成される部分、又はシュラウド側接続部76を含むシュラウド側軸端部75で構成される部分)と、を含むと解釈しうる。係る解釈による場合、接続部77の表面積(すなわち、主板側接着面701又はシュラウド側接着面751の面積)のほうが、ブレード本体部60の横断面積よりも大きい。換言すると、接続部77の主板30又はシュラウド40に面する表面積は、ブレード本体部60の回転軸線方向及び径方向に垂直な切断面の断面積よりも大きい。 From such a point of view, such a blade 50 is a bonding portion including a blade main body 60, which is a portion exhibiting a wing shape, and a bonding surface (71, 76) bonded to the main plate 30 or the shroud 40. It can be interpreted as including a portion constituted by the main plate side axial end portion 70 including the main plate side connection portion 71, or a portion constituted by the shroud side axial end portion 75 including the shroud side connection portion 76. According to such an interpretation, the surface area of the connection portion 77 (that is, the area of the main plate side adhesive surface 701 or the shroud side adhesive surface 751) is larger than the cross-sectional area of the blade main body 60. In other words, the surface area of the connection portion 77 facing the main plate 30 or the shroud 40 is larger than the cross-sectional area of the cutting plane perpendicular to the rotation axis direction and the radial direction of the blade body 60.
 ブレード50は、別々に成形されたブレード第1部材51と、ブレード第2部材52と、が合体されることにより構成されている。すなわち、ブレード50は、組立性向上を促進させるべく、複数の分割部材が合体されることで翼形状を呈している。このように構成されるブレード50は、中空構造を有しており、内部に中空の空間Sを形成されている。このように中空に構成されることで、ブレード50は軽量化が促進されている。 The blade 50 is configured by combining a separately molded blade first member 51 and a blade second member 52. That is, the blade 50 has a wing shape by combining a plurality of divided members in order to promote the improvement of the assemblability. The blade 50 configured in this manner has a hollow structure, and a hollow space S is formed therein. The hollow configuration of the blade 50 promotes weight reduction.
 ブレード第1部材51は、主として、ブレード50の外側(外周側)の面、主板側軸端部70及びシュラウド側軸端部75を構成する部分である。主として、ブレード第2部材52は、ブレード50の内側(内周側)の面を構成する部分である。 The blade first member 51 is a portion that mainly constitutes the outer (outer periphery) surface of the blade 50, the main plate side axial end portion 70, and the shroud side axial end portion 75. Mainly, the blade second member 52 is a portion that constitutes the inner surface (inner peripheral side) of the blade 50.
 ブレード第1部材51と、ブレード第2部材52と、は別々に成形される。本実施形態において、ブレード第1部材51及びブレード第2部材52は、金型を用いた射出成形によって個別に成形される(但し、それぞれ他の方法により成形されてもよい)。ブレード第1部材51及びブレード第2部材52の材料としては、強度を確保すべく、エンジニアリングプラスチック又はスーパーエンジニアリングプラスチック(例えばPPE(ポリフェニレンエーテル)やPPS(ポリフェニレンサルファイド)等)が用いられる。 The blade first member 51 and the blade second member 52 are formed separately. In the present embodiment, the blade first member 51 and the blade second member 52 are separately molded by injection molding using a mold (although they may be molded by other methods, respectively). As materials of the blade first member 51 and the blade second member 52, engineering plastic or super engineering plastic (for example, PPE (polyphenylene ether) or PPS (polyphenylene sulfide) or the like) is used in order to secure strength.
 (3)ブレード50と、主板30又はシュラウド40との接続態様
 図13は、ブレード50と、主板30又はシュラウド40との接合部分を模式的に示した拡大図である。ブレード50の主板30への固定(接合)は、主板側軸端部70(主板側接着面701)と主板30(ブレード側主板面35)との相互間を接着剤90により接着させることによって行われる。ブレード50のシュラウド40への固定(接合)は、シュラウド側軸端部75(シュラウド側接着面751)とシュラウド40(ブレード側シュラウド面47)との相互間を接着剤90により接着させることによって行われる。すなわち、本実施形態において、ブレード50は、溶接(金属製の母材を加熱(又は加圧)させて溶融させ2つ以上の部材を一体化させる接合方法)以外の接合方法によって、主板30及びシュラウド40それぞれに接合されている。
(3) Connection Aspect of Blade 50 and Main Plate 30 or Shroud 40 FIG. 13 is an enlarged view schematically showing a joint portion between the blade 50 and the main plate 30 or the shroud 40. Fixing (joining) of the blade 50 to the main plate 30 is performed by bonding the main plate side axial end portion 70 (main plate side bonding surface 701) and the main plate 30 (blade side main plate surface 35) to each other with an adhesive 90. It will be. Fixing (joining) of the blade 50 to the shroud 40 is achieved by bonding the shroud 90 (the shroud side adhesive surface 751) and the shroud 40 (the blade side shroud surface 47) to each other with the adhesive 90. It will be. That is, in the present embodiment, the blade 50 is formed of the main plate 30 by a bonding method other than welding (a bonding method in which a metal base material is heated (or pressed) and melted to integrate two or more members). It is joined to each of the shrouds 40.
 接着剤90については、公知のものが用いられるが、金属製の主板30又はシュラウド40が歪まない程度の温度で硬化するものが用いられる。本実施形態において、接着剤90は、例えば300℃以下で硬化する。すなわち、接着剤90は、溶接時に必要とされる熱に関する温度(例えば500℃以上)よりも低い温度で硬化する。 Although a well-known thing is used about the adhesive agent 90, what hardens | cures at the temperature which is a grade which the metal main plate 30 or the shroud 40 does not distort is used. In the present embodiment, the adhesive 90 cures at, for example, 300 ° C. or less. That is, the adhesive 90 cures at a temperature lower than the temperature (for example, 500 ° C. or more) related to the heat required at the time of welding.
 主板側接着面701及びシュラウド側接着面751には、接着面積を増大させるために凹凸が形成されている。係る凹凸は、所定の粗面処理(凹凸を形成するためのあらゆる処理、例えばプラズマ放電やコロナ放電による電子ビームを与えることによって表面に凹凸を形成する処理)によって、形成される。 Asperities are formed on the main plate side adhesive surface 701 and the shroud side adhesive surface 751 in order to increase the bonding area. Such unevenness is formed by a predetermined roughening process (any process for forming the unevenness, for example, a process of forming the unevenness on the surface by applying an electron beam by plasma discharge or corona discharge).
 (4)羽根車8の製造工程
 まず、樹脂成形されたブレード第1部材51及びブレード第2部材52を所定の方法により合体してブレード50を組み立てる。そして、所定の方法(ヘラ絞り加工又はプレス加工等)によって成形された主板30及びシュラウド40と、複数のブレード50と、の仮組みを行う。
(4) Manufacturing Process of Impeller 8 First, the blade-first member 51 and the blade-second member 52 molded by resin are united by a predetermined method to assemble the blade 50. Then, temporary assembly of the main plate 30 and the shroud 40, which are formed by a predetermined method (such as spatula drawing or press processing), and the plurality of blades 50 is performed.
 そして、ブレード50の主板側軸端部70の接続部77(主板側接着面701)を、ブレード側主板面35上の接着位置に位置決めして接着剤90を用いて接合する。また、ブレード50のシュラウド側軸端部75の接続部77(シュラウド側接着面751)を、ブレード側シュラウド面47上の接着位置に位置決めして接着剤90を用いて接合する。係る工程において、接着剤90を所定の硬化温度となるまで加熱して硬化させる。 Then, the connection portion 77 (main plate side bonding surface 701) of the main plate side shaft end portion 70 of the blade 50 is positioned at the bonding position on the blade side main plate surface 35 and bonded using the adhesive 90. Further, the connection portion 77 (shroud side adhesive surface 751) of the shroud side axial end portion 75 of the blade 50 is positioned at the adhesion position on the blade side shroud surface 47 and joined using the adhesive 90. In the step, the adhesive 90 is heated and cured until it reaches a predetermined curing temperature.
 すべてのブレード50と主板30及びシュラウド40との相互間の溶着が完了するまで、当該工程を繰り返す。 The process is repeated until welding between all the blades 50 and the main plate 30 and the shroud 40 is completed.
 (5)特徴
 (5-1)
 従来、モータに連動して回転する羽根車を構成する部材として、モータの回転力が伝達されるプレートと、プレートと回転軸線方向に間隔を置いて配置され回転軸線方向から見てリング状を呈する金属製のリングと、プレートとリングの間に配置され溶接によってリングに接合された複数のブレードと、を有する遠心ファンが知られている。このような遠心ファンにおいては、金属製のリングとブレードとが溶接で接合されることから溶接時の歪みを抑制するべく、リングの厚みを大きく確保する必要がある。これに関連して、羽根車の小型化が制約されている。
(5) Characteristics (5-1)
Conventionally, as a member constituting an impeller that rotates in conjunction with a motor, a plate to which the rotational force of the motor is transmitted and a plate are disposed at intervals in the rotational axis direction and exhibit a ring shape when viewed from the rotational axis direction A centrifugal fan is known having a metal ring and a plurality of blades disposed between the plate and the ring and joined to the ring by welding. In such a centrifugal fan, since the metal ring and the blade are joined by welding, it is necessary to secure a large thickness of the ring in order to suppress distortion during welding. In connection with this, the miniaturization of the impeller is restricted.
 また、製造工程において、溶接によって金属製のリングが変形した場合には、人手による修正作業(例えばヘラ絞り加工等)が必要となり、経済的コスト及び時間的コストが増大する。 Further, in the manufacturing process, when the metal ring is deformed by welding, a manual correction operation (for example, drawing with a spatula or the like) is required, which increases economic cost and time cost.
 上記実施形態に係る遠心ファン4では、羽根車8を構成する部材として、主板30(プレート)と、金属製のシュラウド40(リング)と、複数のブレード50と、を有し、ブレード50は、他端(シュラウド側軸端部75)が、溶接以外の接合方法(接着剤90)によってシュラウド40に接合されている。 In the centrifugal fan 4 according to the above embodiment, the main plate 30 (plate), a metal shroud 40 (ring), and a plurality of blades 50 are provided as members constituting the impeller 8, and the blades 50 are The other end (shroud side shaft end 75) is joined to the shroud 40 by a joining method (adhesive 90) other than welding.
 このように、シュラウド40と各ブレード50とが溶接以外の接合方法(接着剤90)によって接合されることにより、両者が溶接によって接合される場合と比較して、シュラウド40の厚みを小さく構成することが可能となっている。すなわち、遠心ファン4では、溶接時に特に歪みやすい(変形が生じやすい)金属製のシュラウド40と、ブレード50と、を接合するうえでシュラウド40が歪むほどの熱が加えられない。このため、シュラウド40と各ブレード50とが溶接によって接合される場合よりもシュラウド40の厚みが小さく構成されている。これに関連して、羽根車8の小型化が促進されており、遠心ファン4のコンパクト化が促進されている。また、羽根車8の小型化に付随して、遠心ファン4の軽量化についても促進されている。さらに、シュラウド40の厚みを小さく構成することが可能であることに関連して、コスト抑制についても促進されている。 Thus, by connecting the shroud 40 and each blade 50 by a bonding method (adhesive 90) other than welding, the thickness of the shroud 40 can be reduced compared to the case where both are bonded by welding. It has become possible. That is, in the centrifugal fan 4, heat is not applied so as to distort the shroud 40 when joining the blade 40 and the metal shroud 40 which is particularly distorted (deformable) particularly during welding. Therefore, the thickness of the shroud 40 is smaller than in the case where the shroud 40 and the blades 50 are joined by welding. In connection with this, downsizing of the impeller 8 is promoted, and downsizing of the centrifugal fan 4 is promoted. Further, along with the downsizing of the impeller 8, weight reduction of the centrifugal fan 4 is also promoted. Furthermore, cost reduction is also promoted in connection with the possibility of reducing the thickness of the shroud 40.
 (5-2)
 上記実施形態に係る遠心ファン4では、ブレード50は、接着剤90によってシュラウド40に接合されている。これにより、コストを抑制しつつシュラウド40の厚みを小さく構成することが可能となっている。
(5-2)
In the centrifugal fan 4 according to the above embodiment, the blade 50 is bonded to the shroud 40 by the adhesive 90. This makes it possible to reduce the thickness of the shroud 40 while suppressing the cost.
 (5-3)
 上記実施形態に係る遠心ファン4では、接着剤90は、シュラウド40が歪まない温度で硬化する。これにより、金属製のシュラウド40と、ブレード50との接合に関して、確実に、シュラウド40が歪むほどの熱が加えられない。これに関連して、羽根車8の小型化が確実に促進されている。
(5-3)
In the centrifugal fan 4 according to the above-described embodiment, the adhesive 90 is cured at a temperature at which the shroud 40 does not distort. This ensures that no heat is applied to the shroud 40 to distort the joint between the metal shroud 40 and the blade 50. In connection with this, downsizing of the impeller 8 is surely promoted.
 (5-4)
 上記実施形態に係る遠心ファン4では、ブレード50は、シュラウド側接着面751(接着面)を有している。シュラウド側接着面751は、凹凸が形成されている。ブレード50は、シュラウド側接着面751においてシュラウド40と接着される。これにより、接着面積を増大させることが可能となっている。これに関連して、強度向上が促進されている。特に、遠心ファン4は、空調室内機1(エア・ハンドリングユニットや電算機用エアコンの屋内ユニット)に適用されることに関連して、一般的な空調室内ユニットに適用される場合よりも高回転・高出力であり、強度が求められるところ、強度向上が促進されている。
(5-4)
In the centrifugal fan 4 according to the above embodiment, the blade 50 has a shroud side adhesive surface 751 (adhesive surface). Unevenness is formed on the shroud side adhesive surface 751. The blade 50 is bonded to the shroud 40 at the shroud side adhesive surface 751. This makes it possible to increase the bonding area. In connection with this, strength improvement is promoted. In particular, the centrifugal fan 4 has a higher rotation speed than that applied to a general air conditioning indoor unit in relation to being applied to the air conditioning indoor unit 1 (air handling unit or indoor unit of a computer air conditioner). -High power, where strength is required, strength improvement is promoted.
 (5-5)
 上記実施形態に係る遠心ファン4では、ブレード50は、翼形状を呈する部分であるブレード本体部60(本体部)と、シュラウド40に接着される部分である接続部77(接着部)と、を有する。接続部77のシュラウド40に面する表面積(シュラウド側接着面751)は、ブレード本体部60の回転軸線方向に垂直な切断面の断面積よりも大きい。これにより、接着面積を増大させることが可能となっており、強度向上が促進されている。
(5-5)
In the centrifugal fan 4 according to the above-described embodiment, the blade 50 includes a blade main body 60 (main body) that is a portion exhibiting a wing shape, and a connection portion 77 (adhesive portion) that is a portion bonded to the shroud 40. Have. The surface area of the connection portion 77 facing the shroud 40 (shroud-side adhesive surface 751) is larger than the cross-sectional area of the cut surface perpendicular to the rotation axis direction of the blade body 60. Thereby, it is possible to increase the bonding area, and the strength improvement is promoted.
 (5-6)
 上記実施形態に係る遠心ファン4では、シュラウド40は、回転軸線方向に対し垂直に延びるシュラウド平板部45(平面部)と、シュラウド平板部45の内側の端部から、湾曲して回転軸線方向に沿って延びるシュラウド曲板部41(湾曲部)とを含む。ブレード50は、シュラウド平板部45と機械的接続によって接合されている。
(5-6)
In the centrifugal fan 4 according to the above embodiment, the shroud 40 is curved from the inner end of the shroud flat portion 45 (flat portion) extending perpendicularly to the rotation axis direction and the inner end of the shroud flat portion 45 in the rotation axis direction And a shroud curved plate portion 41 (curved portion) extending along the same. The blade 50 is joined to the shroud flat plate 45 by mechanical connection.
 (5-7)
 上記実施形態に係る遠心ファン4では、ブレード50は樹脂製である。これにより、ブレード50(及び羽根車8)の軽量化が促進されている。また、これに関連して、ブレード50の遠心力が低減し、強度確保が促進されている。
(5-7)
In the centrifugal fan 4 according to the above embodiment, the blade 50 is made of resin. Thereby, weight reduction of the blade 50 (and the impeller 8) is promoted. Further, in connection with this, the centrifugal force of the blade 50 is reduced, and securing of the strength is promoted.
 また、ブレード50の材料として、エンジニアリングプラスチック又はスーパーエンジニアリングプラスチックが用いられることにより、強度向上が特に促進されている。 Further, by using engineering plastic or super engineering plastic as a material of the blade 50, strength improvement is particularly promoted.
 (5-8)
 上記実施形態に係る遠心ファン4では、ブレード50は、複数の分割部材(ブレード第1部材51、ブレード第2部材52)が合体されて翼形状を呈している。これにより、ブレード50の製造性が向上している。
(5-8)
In the centrifugal fan 4 according to the embodiment, the blade 50 has a wing shape in which a plurality of divided members (the blade first member 51 and the blade second member 52) are united. Thereby, the manufacturability of the blade 50 is improved.
 また、上記実施形態に係る遠心ファン4では、ブレード50は中空である。これにより、ブレード50(及び羽根車8)の軽量化が促進されている。また、これに関連して、ブレード50の遠心力が低減し、強度確保が促進されている。 Moreover, in the centrifugal fan 4 according to the above embodiment, the blade 50 is hollow. Thereby, weight reduction of the blade 50 (and the impeller 8) is promoted. Further, in connection with this, the centrifugal force of the blade 50 is reduced, and securing of the strength is promoted.
 (5-9)
 上記実施形態に係る遠心ファン4では、シュラウド40は、ヘラ絞り加工によってベルマウス形状に成形された状態で、ブレード50と接合される。すなわち、シュラウド40は、金型を用いずに成形される。これにより、シュラウド40の製造に関して、コスト抑制が促進されている。
(5-9)
In the centrifugal fan 4 according to the above-described embodiment, the shroud 40 is joined to the blade 50 in a state of being formed into a bell mouth shape by spatula reduction processing. That is, the shroud 40 is molded without using a mold. This promotes cost control for the manufacture of the shroud 40.
 (5-10)
 上記実施形態に係る遠心ファン4では、シュラウド40は、アルミ製である。これにより、羽根車8の軽量化が促進されている。
(5-10)
In the centrifugal fan 4 according to the above embodiment, the shroud 40 is made of aluminum. Thereby, weight reduction of the impeller 8 is promoted.
 (5-11)
 上記実施形態に係る遠心ファン4では、主板30は金属製であり、ブレード50は、一端(主板側軸端部70)が主板30に溶接以外の接合方法によって接合される。主板30と各ブレード50とが溶接以外の接合方法によって接合されることにより、両者が溶接によって接合される場合と比較して、主板30の厚みを小さく構成することが可能となる。これに関連して、羽根車8の小型化が可能となり、遠心ファン4のコンパクト化が促進される。
(5-11)
In the centrifugal fan 4 according to the above embodiment, the main plate 30 is made of metal, and one end (main plate side shaft end 70) of the blade 50 is joined to the main plate 30 by a joining method other than welding. By joining the main plate 30 and the blades 50 by a joining method other than welding, the thickness of the main plate 30 can be reduced compared to the case where both are joined by welding. In connection with this, downsizing of the impeller 8 is possible, and downsizing of the centrifugal fan 4 is promoted.
 (5-12)
 上記実施形態に係る空調室内機1では、遠心ファン4のコンパクト化が促進されており、これに関連してコンパクト性又は組立性の向上が促進されている。また、空調室内機1では、遠心ファン4の軽量化が促進されており、これに関連して軽量化又は組立性の向上が促進されている。また、空調室内機1では、遠心ファン4の強度向上が促進されており、これに関連して信頼性の低下が抑制されている。特に、上記実施形態に係る空調室内機1は、エア・ハンドリングユニットや電算機用エアコンの屋内ユニットであり、一般的な空調室内ユニットに適用される場合よりも遠心ファン4の強度が求められるところ、遠心ファン4の強度向上が促進されている。
(5-12)
In the air conditioning indoor unit 1 according to the above embodiment, the downsizing of the centrifugal fan 4 is promoted, and in connection with this, the improvement of the compactness or the assemblability is promoted. Further, in the air conditioning indoor unit 1, the weight reduction of the centrifugal fan 4 is promoted, and in connection with this, the weight reduction or the improvement of the assembling property is promoted. Further, in the air conditioning indoor unit 1, the strength improvement of the centrifugal fan 4 is promoted, and the decrease in reliability is suppressed in connection with this. In particular, the air conditioning indoor unit 1 according to the above-described embodiment is an indoor unit of an air handling unit or an air conditioner for a computer, and the strength of the centrifugal fan 4 is required more than in the case where it is applied to a general air conditioning indoor unit. The strength improvement of the centrifugal fan 4 is promoted.
 (6)変形例
 上記実施形態は、以下の変形例に示すように適宜変形が可能である。なお、各変形例は、矛盾が生じない範囲で他の変形例と組み合わせて適用されてもよい。
(6) Modifications The above-described embodiment can be appropriately modified as shown in the following modifications. Each modification may be applied in combination with other modifications as long as no contradiction arises.
 (6-1)変形例1
 上記実施形態では、ブレード50と、主板30及びシュラウド40と、が接着剤90によって接合される場合について説明した。しかし、ブレード50と、主板30及びシュラウド40と、の接合態様に関しては適宜変更が可能である。
(6-1) Modified Example 1
In the above embodiment, the case where the blade 50, and the main plate 30 and the shroud 40 are joined by the adhesive 90 has been described. However, the bonding mode of the blade 50 and the main plate 30 and the shroud 40 can be changed as appropriate.
 例えば、ブレード50と、主板30及びシュラウド40とは、図14に示すような態様で接合されてもよい。 For example, the blade 50, the main plate 30, and the shroud 40 may be joined in a manner as shown in FIG.
 図14及び図15では、ブレード50と、主板30及びシュラウド40とが、上記実施形態と同様の態様で接着剤90を用いて接着されるととともに、さらに機械的に接続される(具体的にはネジ80で締結される)例について示されている。図15は、図14における二点鎖線A部分を模式的に示した拡大図である。 In FIGS. 14 and 15, the blade 50, and the main plate 30 and the shroud 40 are bonded together using the adhesive 90 in the same manner as in the above embodiment, and further mechanically connected (specifically, Are shown for the example (fastened with a screw 80). FIG. 15 is an enlarged view schematically showing a two-dot chain line A portion in FIG.
 本変形例では、ブレード50は、ブレード50の主板側軸端部70及びシュラウド側軸端部75において、それぞれネジ80(雌ネジ82)が埋め込まれている。また、主板30及びシュラウド40には、ネジ80(雄ネジ83)を貫通させるための貫通穴H1が形成されている。ネジ80は、金属製である。なお、本変形例で、シュラウド40側の接合部分又は主板30側の接合部分において使用されるネジ80及び貫通穴H1の数については、単数であってもよいし複数であってもよい。また、ネジ80及び貫通穴H1の位置については、組立性や強度等を考慮して適宜選択されればよい。 In the present modification, in the blade 50, screws 80 (female screw 82) are embedded in the main plate side shaft end 70 and the shroud side shaft end 75 of the blade 50, respectively. Further, in the main plate 30 and the shroud 40, a through hole H1 for allowing the screw 80 (male screw 83) to penetrate is formed. The screw 80 is made of metal. In the present modification, the number of the screws 80 and the through holes H1 used in the joint portion on the shroud 40 side or the joint portion on the main plate 30 side may be singular or plural. Further, the positions of the screw 80 and the through hole H1 may be appropriately selected in consideration of the assemblability, the strength, and the like.
 本変形例では、ブレード50は、シュラウド40と機械的接続(ネジ80による締結)によって接合される。すなわち、ブレード50は、金属製のネジ80(第1部材)を一端側に固定され、ブレード50はネジ80を介して主板30と機械的接続によって接合される。また、ブレード50は、金属製のネジ80(第1部材)を他端側に固定され、ブレード50はネジ80を介してシュラウド40と機械的接続によって接合される。本変形例によっても、上記実施形態と同様の作用効果を実現しうる。また、接着剤90による接合に加えてネジ80で締結されることによりさらに強度が向上する。 In the present variation, the blade 50 is joined to the shroud 40 by mechanical connection (fastening with a screw 80). That is, the blade 50 has a metal screw 80 (first member) fixed to one end, and the blade 50 is joined to the main plate 30 by the mechanical connection via the screw 80. Further, the blade 50 has a metal screw 80 (first member) fixed to the other end, and the blade 50 is joined to the shroud 40 via the screw 80 by a mechanical connection. The same effects as those of the above embodiment can be realized also by this modification. In addition to the bonding by the adhesive 90, the strength is further improved by fastening by the screw 80.
 なお、雌ネジ82は、ブレード50ではなく、主板30及びシュラウド40に埋め込まれてもよい。係る場合、ブレード50に貫通穴H1が形成される。また、ブレード50と、主板30及びシュラウド40の一方のみとが、機械的に接続される(ネジ80で締結される)ようにしてもよい。また、雌ネジ82及び雄ネジ83の一方/双方は、必ずしも金属製には限定されず、他の材料(例えば樹脂等)で構成されてもよい。 The female screw 82 may be embedded in the main plate 30 and the shroud 40 instead of the blade 50. In such a case, the through hole H1 is formed in the blade 50. Alternatively, the blade 50 and only one of the main plate 30 and the shroud 40 may be mechanically connected (fastened with a screw 80). Further, one or both of the female screw 82 and the male screw 83 are not necessarily limited to metal, and may be made of other materials (for example, resin etc.).
 また、強度を確保するうえで支障が生じない限り、ブレード50と、主板30及びシュラウド40と、が機械的に接続される(ネジ80で締結される)ことのみによって接合される例も考えられる。係る例によっても上記実施形態と同様の作用効果を実現しうる。係る場合、図16に示すように、ブレード50において、主板側接続部71及びシュラウド側接続部76の双方(又は一方)について省略されてもよい。 In addition, as long as there is no problem in securing the strength, it may be considered that the blade 50 and the main plate 30 and the shroud 40 are joined only by mechanical connection (fastening with the screw 80). . The same effects as those of the above embodiment can be realized also by such an example. In such a case, as shown in FIG. 16, in the blade 50, both (or one) of the main plate side connection portion 71 and the shroud side connection portion 76 may be omitted.
 (6-2)変形例2
 また、例えば、ブレード50と、主板30及びシュラウド40とは、図17に示すような態様で接合されてもよい。
(6-2) Modification 2
Also, for example, the blade 50, the main plate 30 and the shroud 40 may be joined in a mode as shown in FIG.
 図17及び図18では、ブレード50と、主板30及びシュラウド40とが、上記実施形態と同様の態様で接着剤90を用いて接着されるととともに、さらに機械的に接続される(具体的にはリベット85でかしめられる)例について示されている。図18は、図17における二点鎖線B部分を模式的に示した拡大図である。 In FIG. 17 and FIG. 18, the blade 50, the main plate 30 and the shroud 40 are further bonded mechanically as well as bonded using the adhesive 90 in the same manner as the above embodiment (specifically, Are shown for the example (stiffened with rivets 85). FIG. 18 is an enlarged view schematically showing a two-dot chain line B portion in FIG.
 本変形例では、ブレード50は、ブレード50の主板側軸端部70及びシュラウド側軸端部75において、それぞれリベット85が埋め込まれている。また、主板30及びシュラウド40には、リベット85を係合させるための係合穴H2が形成されている。本変形例では、リベット85が係合穴H2に挿入された状態で熱又は圧力を加えられることで潰され、各部がかしめられる。なお、本変形例で、シュラウド40側の接合部分又は主板30側の接合部分において使用されるリベット85及び係合穴H2の数については、単数であってもよいし複数であってもよい。また、リベット85及び係合穴H2の位置については、組立性や強度等を考慮して適宜選択されればよい。 In the present variation, in the blade 50, rivets 85 are embedded in the main plate side shaft end 70 and the shroud side shaft end 75 of the blade 50, respectively. Further, in the main plate 30 and the shroud 40, engagement holes H2 for engaging the rivets 85 are formed. In this modification, the rivets 85 are crushed by applying heat or pressure in a state of being inserted into the engagement holes H2, and the respective portions are crimped. In the present modification, the number of rivets 85 and engagement holes H2 used in the joint portion on the shroud 40 side or the joint portion on the main plate 30 side may be singular or plural. Further, the positions of the rivets 85 and the engagement holes H2 may be appropriately selected in consideration of the assemblability, strength and the like.
 本変形例では、ブレード50は、シュラウド40及び主板30と機械的接続(リベット85でかしめられること)によって接合される。すなわち、ブレード50は、金属製のリベット85(第1部材)を一端側に固定され、ブレード50はリベット85を介して主板30と機械的接続によって接合される。また、ブレード50は、金属製のリベット85(第1部材)を他端側に固定され、ブレード50はリベット85を介してシュラウド40と機械的接続によって接合される。本変形例によっても、上記実施形態と同様の作用効果を実現しうる。また、接着剤90による接合に加えてリベット85でかしめられることによりさらに強度が向上する。 In the present variation, the blade 50 is joined to the shroud 40 and the main plate 30 by mechanical connection (stiffened with a rivet 85). That is, the blade 50 has a metal rivet 85 (first member) fixed to one end, and the blade 50 is joined to the main plate 30 by the mechanical connection via the rivet 85. Further, the blade 50 has a metal rivet 85 (first member) fixed to the other end, and the blade 50 is joined to the shroud 40 via the rivet 85 by a mechanical connection. The same effects as those of the above embodiment can be realized also by this modification. Further, the strength is further improved by caulking with the rivets 85 in addition to the bonding with the adhesive 90.
 なお、リベット85は、ブレード50ではなく、主板30及びシュラウド40に埋め込まれてもよい。係る場合、ブレード50に係合穴H2が形成される。また、ブレード50と、主板30及びシュラウド40の一方のみとが、機械的に接続される(リベット85でかしめられる)ようにしてもよい。また、リベット85は、必ずしも金属製には限定されず、他の材料(例えば樹脂等)で構成されてもよい。 The rivets 85 may be embedded in the main plate 30 and the shroud 40 instead of the blades 50. In such a case, the engagement hole H2 is formed in the blade 50. Alternatively, the blade 50 and only one of the main plate 30 and the shroud 40 may be mechanically connected (swaged with the rivet 85). Moreover, the rivet 85 is not necessarily limited to metal, and may be made of other materials (for example, resin etc.).
 また、強度を確保するうえで支障が生じない限り、ブレード50と、主板30及びシュラウド40と、が機械的に接続される(リベット85でかしめられる)ことのみによって接合される例も考えられる。係る例によっても上記実施形態と同様の作用効果を実現しうる。係る場合、図19に示すように、ブレード50において、主板側接続部71及びシュラウド側接続部76の双方(又は一方)について省略されてもよい。 In addition, as long as there is no problem in securing the strength, an example may be considered in which the blade 50 and the main plate 30 and the shroud 40 are joined only by mechanical connection (scaching with the rivet 85). The same effects as those of the above embodiment can be realized also by such an example. In such a case, as shown in FIG. 19, in the blade 50, both (or one) of the main plate side connection portion 71 and the shroud side connection portion 76 may be omitted.
 (6-3)変形例3
 また、例えば、ブレード50と、主板30及びシュラウド40とは、図20に示すような態様で接合されてもよい。
(6-3) Modified Example 3
Also, for example, the blade 50, the main plate 30 and the shroud 40 may be joined in a mode as shown in FIG.
 図20及び図21では、ブレード50と、主板30及びシュラウド40とが、上記実施形態と同様の態様で接着剤90を用いて接着されるととともに、さらに機械的に接続される(具体的には凸部86でかしめられる)例について示されている。図21は、図20における二点鎖線C部分を模式的に示した拡大図である。 In FIGS. 20 and 21, the blade 50, and the main plate 30 and the shroud 40 are bonded together using the adhesive 90 in the same manner as in the above embodiment, and further mechanically connected (specifically, Is illustrated for the example (scaulked at the convex part 86). FIG. 21 is an enlarged view schematically showing a two-dot chain line C portion in FIG.
 本変形例では、ブレード50は、ブレード50の主板側軸端部70及びシュラウド側軸端部75において、それぞれ凸部86が設けられている。また、主板30及びシュラウド40には、凸部86を係合させるための凹部87が形成されている。本変形例では、凸部86は、凹部87に挿入された状態で熱又は圧力を加えられることで、凹部87の縁部分にかしめられる。なお、ここでの「かしめられる」には、嵌合される場合についても含まれる。また、本変形例で、シュラウド40側の接合部分又は主板30側の接合部分において使用される凸部86及び凹部87の数については、単数であってもよいし複数であってもよい。また、凸部86及び凹部87の位置については、組立性や強度等を考慮して適宜選択されればよい。 In the present modification, the blade 50 is provided with convex portions 86 at the main plate side axial end portion 70 and the shroud side axial end portion 75 of the blade 50, respectively. Further, in the main plate 30 and the shroud 40, a concave portion 87 for engaging the convex portion 86 is formed. In the present modification, the convex portion 86 is crimped to the edge portion of the concave portion 87 by being subjected to heat or pressure while being inserted into the concave portion 87. The term "squeezed" here also includes the case of being fitted. Further, in the present modification, the number of the convex portions 86 and the concave portions 87 used in the joint portion on the shroud 40 side or the joint portion on the main plate 30 side may be singular or plural. In addition, the positions of the convex portion 86 and the concave portion 87 may be appropriately selected in consideration of the assemblability, the strength, and the like.
 本変形例では、ブレード50は、シュラウド40及び主板30と機械的接続(凸部86でかしめられること)によって接合される。すなわち、ブレード50には凸部86が形成され、シュラウド40には凹部87が形成され、凸部86が凹部87に係合した状態でかしめられることで、ブレード50はシュラウド40に接合される。本変形例によっても、上記実施形態と同様の作用効果を実現しうる。また、接着剤90による接合に加えて凸部86でかしめられることによりさらに強度が向上する。 In the present variation, the blade 50 is joined to the shroud 40 and the main plate 30 by mechanical connection (stiffened by the projection 86). That is, the convex portion 86 is formed on the blade 50, the concave portion 87 is formed on the shroud 40, and the blade 50 is joined to the shroud 40 by being crimped in a state where the convex portion 86 is engaged with the concave portion 87. The same effects as those of the above embodiment can be realized also by this modification. Further, in addition to the bonding by the adhesive 90, the strength is further improved by caulking with the convex portion 86.
 なお、凹部87に代えて凸部86を貫通させる開口を形成し、係る開口に凹部87と同様の機能を担わせてもよい。また、凸部86は、ブレード50ではなく、主板30及びシュラウド40に設けられてもよい。係る場合、ブレード50に凹部87が形成される。また、ブレード50と、主板30及びシュラウド40の一方のみとが、機械的に接続される(凸部86でかしめられる)ようにしてもよい。 Note that, instead of the concave portion 87, an opening may be formed to allow the convex portion 86 to penetrate, and the opening may have the same function as the concave portion 87. Further, the convex portion 86 may be provided not on the blade 50 but on the main plate 30 and the shroud 40. In such a case, a recess 87 is formed in the blade 50. Alternatively, the blade 50 and only one of the main plate 30 and the shroud 40 may be mechanically connected (swaged with the protrusion 86).
 また、強度を確保するうえで支障が生じない限り、ブレード50と、主板30及びシュラウド40と、が機械的に接続される(凸部86でかしめられる)ことのみによって接合される例も考えられる。係る例によっても上記実施形態と同様の作用効果を実現しうる。係る場合、図22に示すように、ブレード50において、主板側接続部71及びシュラウド側接続部76の双方(又は一方)について省略されてもよい。 In addition, as long as there is no problem in securing the strength, an example may be considered in which the blade 50 and the main plate 30 and the shroud 40 are connected only by mechanical connection (scaching with the convex portion 86). . The same effects as those of the above embodiment can be realized also by such an example. In such a case, as shown in FIG. 22, in the blade 50, both (or one) of the main plate side connection portion 71 and the shroud side connection portion 76 may be omitted.
 (6-4)変形例4
 また、例えば、ブレード50と、主板30及びシュラウド40とは、図23に示すような態様で接合されてもよい。
(6-4) Modification 4
Also, for example, the blade 50, the main plate 30 and the shroud 40 may be joined in a mode as shown in FIG.
 図23及び図24では、ブレード50と、主板30及びシュラウド40とが、上記実施形態と同様の態様で接着剤90を用いて接着されるととともに、さらに溶着される例について示されている。図24は、図23における二点鎖線D部分を模式的に示した拡大図である。 FIGS. 23 and 24 show an example in which the blade 50, the main plate 30 and the shroud 40 are bonded together with the adhesive 90 in the same manner as in the above embodiment and are further welded. FIG. 24 is an enlarged view schematically showing a two-dot chain line D portion in FIG.
 本変形例では、ブレード50と主板30との接合部分、及びブレード50とシュラウド40との接合部分に、溶着部88が形成されている。溶着部88は、主板30又はシュラウド40を貫通して、主板側軸端部70又はシュラウド側軸端部75の一部まで達する凹みである。溶着部88は、所定の溶着方法(例えば、超音波振動によって加熱又は加圧する超音波溶着、やレーザ光により加熱するレーザ溶着等)によって形成される。なお、本変形例で、シュラウド40側の接合部分又は主板30側の接合部分において使用される溶着部88の数については、単数であってもよいし複数であってもよい。また、溶着部88の位置や形成態様については、組立性や強度等を考慮して適宜選択されればよい。 In the present modification, welds 88 are formed at the joint between the blade 50 and the main plate 30 and at the joint between the blade 50 and the shroud 40. The welding portion 88 is a recess which penetrates the main plate 30 or the shroud 40 and reaches a part of the main plate side shaft end 70 or the shroud side shaft end 75. The welding portion 88 is formed by a predetermined welding method (for example, ultrasonic welding which heats or pressurizes by ultrasonic vibration, laser welding which heats by laser light, or the like). In the present modification, the number of welds 88 used in the joint portion on the shroud 40 side or the joint portion on the main plate 30 side may be singular or plural. Further, the position and formation of the welded portion 88 may be appropriately selected in consideration of the assemblability, strength and the like.
 本変形例では、ブレード50は、シュラウド40と溶着によって接合される。また、ブレード50は、主板30と溶着によって接合される。本変形例によっても、上記実施形態と同様の作用効果を実現しうる。また、接着剤90による接合に加えて溶着されることによりさらに強度が向上する。 In the present variation, the blade 50 is joined to the shroud 40 by welding. Also, the blade 50 is joined to the main plate 30 by welding. The same effects as those of the above embodiment can be realized also by this modification. In addition to bonding with the adhesive 90, welding is performed to further improve the strength.
 なお、ブレード50と、主板30及びシュラウド40の一方のみとが、溶着によって接合されるようにしてもよい。 The blade 50 and only one of the main plate 30 and the shroud 40 may be joined by welding.
 また、強度を確保するうえで支障が生じない限り、ブレード50と、主板30及びシュラウド40と、が溶着のみによって接合される例も考えられる。係る例によっても上記実施形態と同様の作用効果を実現しうる。係る場合、図25に示すように、ブレード50において、主板側接続部71及びシュラウド側接続部76の双方(又は一方)について省略されてもよい。 Further, as long as there is no problem in securing the strength, an example may be considered in which the blade 50, the main plate 30 and the shroud 40 are joined only by welding. The same effects as those of the above embodiment can be realized also by such an example. In such a case, as shown in FIG. 25, in the blade 50, both (or one) of the main plate side connection portion 71 and the shroud side connection portion 76 may be omitted.
 (6-5)変形例5
 変形例1―4の思想は、図26-図31に示すように応用可能である。図26は、本変形例の羽根車8´をシュラウド40側から見た斜視図である。図27は、本変形例の羽根車8´を主板30側から見た斜視図である。
(6-5) Modification 5
The concept of the modified examples 1-4 is applicable as shown in FIGS. FIG. 26 is a perspective view of an impeller 8 'of the present modification as viewed from the shroud 40 side. FIG. 27 is a perspective view of an impeller 8 'of the present modification viewed from the main plate 30 side.
 本変形例では、主板側接続部71及びシュラウド側接続部76に代えて、回転軸線方向に垂直に延び主板30又はシュラウド40に面するフランジ89が設けられている。本変形例では、各ブレード50において、主板側軸端部70及びシュラウド側軸端部75の、内周側及び外周側のそれぞれにおいて、フランジ89が複数(ここでは3つ)設けられている。そして、各フランジ89において、上記実施形態に示すような接着剤90による接着、変形例1に示すようなネジ80による締結、変形例2に示すようなリベット85によるかしめ固定、変形例3に示すような凸部86によるかしめ固定、及び変形例4に示すような溶着のいずれか/全てが行われること等を想定している。 In the present modification, instead of the main plate side connection portion 71 and the shroud side connection portion 76, a flange 89 extending perpendicularly to the rotation axis direction and facing the main plate 30 or the shroud 40 is provided. In this modification, in each blade 50, a plurality of (here, three) flanges 89 are provided on the inner peripheral side and the outer peripheral side of the main plate side shaft end 70 and the shroud side shaft end 75, respectively. And, in each flange 89, adhesion with the adhesive 90 as shown in the above embodiment, fastening with the screw 80 as shown in the modification 1, caulking fixation with the rivet 85 as shown in the modification 2, shown in the modification 3 It is assumed that either or all of the caulking and fixing by the convex portions 86 and welding as shown in the fourth modification are performed.
 図28では、各フランジ89において、変形例1に示すようなネジ80による締結(機械的接続)が行われる場合について示されている。図28中、二点鎖線A部分においては、図14及び図15のA部分と同様の態様でネジ80による締結が行われる。なお、図28に示す例においては、変形例1に記載の各思想を適用可能である。 FIG. 28 shows the case where fastening (mechanical connection) with a screw 80 as shown in the first modification is performed at each flange 89. In FIG. 28, in the two-dot chain line A portion, fastening by the screw 80 is performed in the same manner as the A portion in FIG. 14 and FIG. In the example shown in FIG. 28, each idea described in the first modification is applicable.
 図29では、各フランジ89において、変形例2に示すようなリベット85によるかしめ固定(機械的接続)が行われる場合について示されている。図29中、二点鎖線B部分においては、図17及び図18のB部分と同様の態様でリベット85によるかしめ固定が行われる。なお、図29に示す例においては、変形例2に記載の各思想を適用可能である。 FIG. 29 shows a case where caulking (mechanical connection) by rivets 85 as shown in the second modification is performed at each flange 89. In FIG. 29, at the two-dot chain line B portion, caulking fixation by the rivet 85 is performed in the same manner as the B portion in FIG. 17 and FIG. In the example shown in FIG. 29, each thought described in the modification 2 is applicable.
 図30では、各フランジ89において、変形例3に示すような凸部86によるかしめ固定(機械的接続)が行われる場合について示されている。図30中、二点鎖線C部分においては、図20及び図21のC部分と同様の態様で凸部86によるかしめ固定が行われる。なお、図30に示す例においては、変形例3に記載の各思想を適用可能である。 FIG. 30 shows a case where caulking (mechanical connection) by the convex portion 86 as shown in the third modification is performed in each flange 89. At the two-dot chain line C portion in FIG. 30, caulking fixation by the convex portion 86 is performed in the same manner as the C portion in FIG. 20 and FIG. In the example shown in FIG. 30, each thought described in the third modification is applicable.
 図31では、各フランジ89において、変形例4に示すような溶着が行われる場合について示されている。図31中、二点鎖線D部分においては、図23及び図24のD部分と同様の態様で凸部86によるかしめ固定が行われる。なお、図31に示す例においては、変形例4に記載の各思想を適用可能である。 FIG. 31 shows the case where welding as shown in the fourth modification is performed at each flange 89. At the two-dot chain line D portion in FIG. 31, caulking fixation by the convex portion 86 is performed in the same manner as the D portion in FIG. 23 and FIG. In the example shown in FIG. 31, each idea described in the modification 4 is applicable.
 本変形例において、ブレード50は、一端側に主板30に面するフランジ89を有し、フランジ89において主板30と、接着剤による接続、機械的接続又は溶着によって接合される。ブレード50は、他端側にシュラウド40(シュラウド平板部45の内側面)に面するフランジ89を有し、フランジ89においてシュラウド40と、接着剤による接続、機械的接続又は溶着によって接合される。このような本変形例によっても、上記実施形態と同様の作用効果を実現しうる。 In this modification, the blade 50 has a flange 89 facing the main plate 30 at one end, and is joined to the main plate 30 at the flange 89 by adhesive connection, mechanical connection or welding. The blade 50 has a flange 89 facing the shroud 40 (the inner surface of the flat shroud 45) at the other end, and is joined to the shroud 40 at the flange 89 by adhesive connection, mechanical connection or welding. The same operational effects as those of the above embodiment can be realized also by such a modification.
 なお、本変形例においては、上記実施形態及び変形例1-4の接合方法のいずれかが組み合わされて適用されてもよい。例えば、フランジ89毎に上記実施形態及び変形例1-4の接合方法のいずれかが選択的に適用されてもよく、フランジ89毎に適用される接合方法が異なっていてもよい。 In the present modification, any one of the bonding methods of the above-described embodiment and the modification 1-4 may be combined and applied. For example, any of the bonding methods of the above-described embodiment and the modification 1-4 may be selectively applied to each flange 89, and the bonding method applied to each flange 89 may be different.
 また、主板側軸端部70又はシュラウド側軸端部75において、内周側及び外周側に設けられるフランジ89の数は、必ずしも3つである必要はなく、4つ以上であってもよいし、2つ以下であってもよい。また、主板側軸端部70又はシュラウド側軸端部75において、内周側に設けられるフランジ89の数と、外周側に設けられるフランジ89の数とは、必ずしも同数である必要はない。また、主板側軸端部70に設けられるフランジ89の数と、シュラウド側軸端部75に設けられるフランジ89の数とは、必ずしも同数である必要はない。また、フランジ89の位置や形状については、組立性や強度等を考慮して適宜選択されればよい。 Further, in the main plate side shaft end 70 or the shroud side shaft end 75, the number of the flanges 89 provided on the inner peripheral side and the outer peripheral side is not necessarily three, but may be four or more. , May be two or less. Further, in the main plate side shaft end 70 or the shroud side shaft end 75, the number of the flanges 89 provided on the inner peripheral side and the number of the flanges 89 provided on the outer peripheral side do not necessarily have to be the same. Further, the number of flanges 89 provided on the main plate side shaft end 70 and the number of flanges 89 provided on the shroud side shaft end 75 need not necessarily be the same. Further, the position and the shape of the flange 89 may be appropriately selected in consideration of the assembling property and the strength.
 (6-6)変形例6
 上記実施形態では、主板側軸端部70及びシュラウド側軸端部75がブレード第1部材51に含まれる場合について説明した。しかし、主板側軸端部70及びシュラウド側軸端部75の一方及び双方は、ブレード第2部材52に含まれてもよい。すなわち、主板側軸端部70及びシュラウド側軸端部75の一方及び双方は、ブレード第2部材52によって構成されてもよい。
(6-6) Modification 6
In the above embodiment, the case where the main plate side shaft end 70 and the shroud side shaft end 75 are included in the blade first member 51 has been described. However, one or both of the main plate side shaft end 70 and the shroud side shaft end 75 may be included in the blade second member 52. That is, one or both of the main plate side shaft end 70 and the shroud side shaft end 75 may be configured by the blade second member 52.
 (6-7)変形例7
 主板側接続部71及びシュラウド側接続部76のそれぞれの形成態様(位置、形状、大きさ等)については、必ずしも上記実施形態における態様には限定されず、設計仕様等に応じて適宜変更が可能である。
(6-7) Modified Example 7
The formation aspects (position, shape, size, etc.) of the main plate side connection part 71 and the shroud side connection part 76 are not necessarily limited to the aspects in the above embodiment, and can be appropriately changed according to the design specification, etc. It is.
 (6-8)変形例8
 上記実施形態では、ブレード50の材料に関して、エンジニアリングプラスチック又はスーパーエンジニアリングプラスチックが用いられる場合について説明した。ブレード50は、軽量化を促進しつつ強度向上を促進するという観点から、係る態様で構成されることが好ましい。しかし、ブレード50は、強度確保の点で支障が生じない限り、他の態様で構成されてもよい。
(6-8) Modified Example 8
In the above embodiment, with regard to the material of the blade 50, the case where engineering plastic or super engineering plastic is used has been described. The blade 50 is preferably configured in such a manner from the viewpoint of promoting strength improvement while promoting weight reduction. However, the blade 50 may be configured in another manner as long as no problem occurs in securing the strength.
 例えば、ブレード第1部材51及びブレード第2部材52の一方及び他方は、他の樹脂(例えばABSやASG等)で構成されてもよい。また、ブレード第1部材51及びブレード第2部材52のうち、一方及び他方については、必ずしも樹脂で構成される必要はなく、他の素材(例えば金属)で構成されてもよい。また、ブレード第1部材51及びブレード第2部材52は、互いに異種材料で構成されてもよい。 For example, one and the other of the blade first member 51 and the blade second member 52 may be made of other resins (for example, ABS, ASG, etc.). In addition, one or the other of the blade first member 51 and the blade second member 52 does not necessarily have to be made of resin, and may be made of another material (for example, metal). The blade first member 51 and the blade second member 52 may be made of different materials.
 (6-9)変形例9
 上記実施形態では、主板30がアルミ製である場合について説明した。しかし、主板30の材料については、必ずしもアルミニウム又はアルミニウム合金である必要はなく他の金属(例えばスチール系等の材料)が用いられてもよい。また、主板30は、必ずしも金属製である必要はなく、他の素材(例えば樹脂等)によって作られてもよい。
(6-9) Modified Example 9
In the above embodiment, the case where the main plate 30 is made of aluminum has been described. However, the material of the main plate 30 does not necessarily have to be aluminum or an aluminum alloy, and another metal (for example, a steel-based material) may be used. Also, the main plate 30 does not necessarily have to be made of metal, and may be made of another material (for example, resin etc.).
 (6-10)変形例10
 上記実施形態では、シュラウド40がアルミ製である場合について説明した。しかし、シュラウド40の材料については、必ずしもアルミニウム又はアルミニウム合金である必要はなく他の金属(例えばスチール系等の材料)が用いられてもよい。
(6-10) Modified Example 10
In the above embodiment, the case where the shroud 40 is made of aluminum has been described. However, the material of the shroud 40 does not necessarily have to be aluminum or an aluminum alloy, and another metal (for example, a material such as a steel-based material) may be used.
 (6-11)変形例11
 上記実施形態では、ブレード50は、複数の分割部材(ブレード第1部材51、ブレード第2部材52)が合体されることで構成されていた。ブレード50は、組立性向上の観点から、係る態様で構成されることが好ましい。しかし、ブレード50は、必ずしも係る態様で構成される必要はない。例えば、ブレード50は、一体物として成形されてもよい。係る場合、ブレード50の中空化は、所定の方法に(例えばブロー成形等)によって実現されてもよい。
(6-11) Modified Example 11
In the above embodiment, the blade 50 is configured by combining a plurality of divided members (the blade first member 51 and the blade second member 52). The blade 50 is preferably configured in such a manner from the viewpoint of improving the assemblability. However, the blade 50 does not have to be configured in such a manner. For example, blade 50 may be molded as a single piece. In such a case, the hollowing of the blade 50 may be realized by a predetermined method (for example, blow molding).
 (6-12)変形例12
 上記実施形態では、ブレード50は、内部に空間Sが形成されるように、中空構造を有していた。この点、軽量化の観点からはブレード50は、係る態様で構成されることが好ましい。しかし、ブレード50は、必ずしも中空に構成される必要はなく、中実構造を有するように構成されてもよい。
(6-12) Modified Example 12
In the above embodiment, the blade 50 has a hollow structure so that the space S is formed therein. From this point of view, from the viewpoint of weight reduction, the blade 50 is preferably configured in such a manner. However, the blade 50 does not necessarily have to be hollow and may be configured to have a solid structure.
 (6-13)変形例13
 上記実施形態では、遠心ファン4は、7枚のブレード50を有する場合について説明した。しかし、ブレード50の枚数については適宜変更が可能であり、8枚以上であってもよく、6枚以下であってもよい。
(6-13) Modified Example 13
In the above embodiment, the centrifugal fan 4 is described to have seven blades 50. However, the number of blades 50 can be changed as appropriate, and may be eight or more, or six or less.
 (6-14)変形例14
 上記実施形態では、接着剤90は、300℃以下で硬化するものが用いられる場合について説明した。しかし、必ずしもこれに限定されず、金属製の部材(ここではシュラウド40や主板30)が歪まない温度で硬化するものである限り、他の温度範囲で硬化するものが接着剤90として用いられてもよい。例えば、接着剤90として、400℃以下で硬化するものが用いられてもよい。
(6-14) Modified Example 14
In the above embodiment, the case where the adhesive 90 which is cured at 300 ° C. or less is used has been described. However, the adhesive 90 is not necessarily limited to this, as long as the metal members (the shroud 40 and the main plate 30 in this case) cure at a temperature that does not distort, those that cure in other temperature ranges are used It is also good. For example, as the adhesive 90, one that cures at 400 ° C. or less may be used.
 (6-15)変形例15
 上記実施形態では、遠心ファン4としてターボファンが採用されていた。しかし、本開示に係る思想を適用可能な遠心ファンは、必ずしもターボファンに限定されない。例えば、本開示に係る思想は、シロッコファンにも適用可能である。
(6-15) Modified Example 15
In the above embodiment, a turbo fan is employed as the centrifugal fan 4. However, the centrifugal fan to which the concept of the present disclosure can be applied is not necessarily limited to the turbo fan. For example, the idea of the present disclosure is also applicable to sirocco fans.
 (6-16)変形例16
 上記実施形態では、遠心ファン4が、空調室内機1(エア・ハンドリングユニットや電算機用エアコンの屋内ユニット)に適用される場合について説明した。しかし、遠心ファン4は、他の装置にも適用可能である。例えば、遠心ファン4は、一般的なエアコンの室内ユニット・室外ユニット、空気清浄機、換気装置、又は除湿機等に適用されてもよい。
(6-16) Modified Example 16
The said embodiment demonstrated the case where the centrifugal fan 4 was applied to the air-conditioning indoor unit 1 (air handling unit and the indoor unit of the air conditioner for computers). However, the centrifugal fan 4 is also applicable to other devices. For example, the centrifugal fan 4 may be applied to an indoor unit / outdoor unit of a general air conditioner, an air cleaner, a ventilator, a dehumidifier, or the like.
 (7)
 以上、実施形態を説明したが、特許請求の範囲に記載の趣旨及び範囲から逸脱することなく、形態や詳細の多様な変更が可能なことが理解されるであろう。
(7)
While the embodiments have been described above, it will be appreciated that various changes in form and detail can be made without departing from the spirit and scope of the claims.
 本開示は、遠心ファン又は遠心ファンを有する空調室内機に利用可能である。 The present disclosure is applicable to an air conditioning indoor unit having a centrifugal fan or a centrifugal fan.
1   :空調室内機
2   :ケーシング
4   :遠心ファン
7   :ファンモータ(モータ)
8、8´:羽根車
9   :ボス部材
30  :主板(プレート)
31  :接続開口
35  :ブレード側主板面
36  :反ブレード側主板面
40  :シュラウド(リング)
41  :シュラウド曲板部(湾曲部)
45  :シュラウド平板部(平面部)
47  :ブレード側シュラウド面
48  :反ブレード側シュラウド面
50  :ブレード
51  :ブレード第1部材(分割部材)
52  :ブレード第2部材(分割部材)
60  :ブレード本体部(本体部)
70  :主板側軸端部(ブレードの一端)
71  :主板側接続部
75  :シュラウド側軸端部(ブレードの他端)
76  :シュラウド側接続部
77  :接続部(接着部)
80  :ネジ(第1部材)
82  :雌ネジ
83  :雄ネジ
85  :リベット(第1部材)
86  :凸部
87  :凹部
88  :溶着部
89  :フランジ
90  :接着剤
701 :主板側接着面
751 :シュラウド側接着面(接着面)
A1  :回転軸線
H1  :貫通穴
H2  :係合穴
S   :空間
1: Air conditioning indoor unit 2: Casing 4: Centrifugal fan 7: Fan motor (motor)
8, 8 ': impeller 9: boss member 30: main plate (plate)
31: Connection opening 35: Blade side main plate surface 36: Anti blade side main plate surface 40: Shroud (ring)
41: Shroud curved plate (curved portion)
45: Shroud flat portion (flat portion)
47: Blade side shroud surface 48: Non-blade side shroud surface 50: Blade 51: Blade first member (divided member)
52: Blade second member (divided member)
60: Blade main body (main body)
70: Main plate side shaft end (one end of blade)
71: Main plate side connection portion 75: Shroud side shaft end portion (the other end of the blade)
76: Shroud side connection part 77: Connection part (bonded part)
80: Screw (first member)
82: Female screw 83: Male screw 85: Rivet (first member)
86: convex portion 87: concave portion 88: welded portion 89: flange 90: adhesive 701: main plate side adhesive surface 751: shroud side adhesive surface (adhesive surface)
A1: rotation axis H1: through hole H2: engagement hole S: space
特開昭60-18243号公報Japanese Patent Application Laid-Open No. 60-18243

Claims (16)

  1.  モータ(7)に連動して回転する羽根車(8、8´)を構成する部材として、
      厚み方向が回転軸線(A1)方向に沿うように配置され、前記モータの回転力が伝達されるプレート(30)と、
      前記プレートと前記回転軸線方向に間隔を置いて配置され、前記回転軸線方向から見てリング状を呈する金属製のリング(40)と、
      前記プレートと前記リングの間に配置され、一端(70)が前記プレートに接合され、他端(75)が溶接以外の接合方法によって前記リングに接合された複数のブレード(50)と、
    を備える、
    遠心ファン(4)。
    As a member constituting an impeller (8, 8 ') that rotates in conjunction with the motor (7),
    A plate (30) arranged so that the thickness direction is along the rotation axis (A1) direction, to which the rotational force of the motor is transmitted;
    A metallic ring (40) which is spaced apart from the plate and in the direction of the axis of rotation and presents a ring shape as viewed from the direction of the axis of rotation;
    A plurality of blades (50) disposed between the plate and the ring, one end (70) joined to the plate and the other end (75) joined to the ring by a joining method other than welding;
    Equipped with
    Centrifugal fan (4).
  2.  前記ブレードは、接着剤(90)によって前記リングに接合される、
    請求項1に記載の遠心ファン(4)。
    The blade is bonded to the ring by an adhesive (90)
    A centrifugal fan (4) according to claim 1.
  3.  前記接着剤は、前記リングが歪まない温度で硬化する、
    請求項2に記載の遠心ファン(4)。
    The adhesive cures at a temperature at which the ring does not distort.
    A centrifugal fan (4) according to claim 2.
  4.  前記ブレードは、粗面処理によって凹凸が形成された接着面(751)を有し、前記接着面において前記リングと接着される、
    請求項2又は3に記載の遠心ファン(4)。
    The blade has an adhesive surface (751) with irregularities formed by roughening, and is bonded to the ring at the adhesive surface.
    Centrifugal fan (4) according to claim 2 or 3.
  5.  前記ブレードは、翼形状を呈する部分である本体部(60)と、前記リングに接着される部分である接着部(77)と、を有し、
     前記接着部の前記リングに面する表面積は、前記本体部の前記回転軸線方向に垂直な切断面の断面積よりも大きい、
    請求項1から4のいずれか1項に記載の遠心ファン(4)。
    The blade has a main body (60) which is a portion exhibiting a wing shape, and a bonding portion (77) which is a portion bonded to the ring;
    The surface area of the bonding portion facing the ring is larger than the cross-sectional area of the cut surface perpendicular to the rotation axis direction of the main body portion.
    A centrifugal fan (4) according to any one of the preceding claims.
  6.  前記ブレードは、前記リングと機械的接続によって接合される、
    請求項1から5のいずれか1項に記載の遠心ファン(4)。
    The blade is joined by mechanical connection with the ring
    A centrifugal fan (4) according to any one of the preceding claims.
  7.  前記ブレードは、前記回転軸線方向に垂直に延び前記リングに面するフランジ(89)を前記他端側に有し、前記フランジにおいて前記リングと機械的接続によって接合される、
    請求項6に記載の遠心ファン(4)。
    The blade has a flange (89) extending perpendicularly to the rotational axis and facing the ring at the other end and joined at the flange by mechanical connection with the ring.
    A centrifugal fan (4) according to claim 6.
  8.  前記ブレードは、金属製の第1部材を前記他端側に固定され、前記第1部材を介して前記リングと機械的接続によって接合される、
    請求項6又は7に記載の遠心ファン(4)。
    The blade has a first metal member fixed to the other end, and is joined to the ring by a mechanical connection via the first member.
    A centrifugal fan (4) according to claim 6 or 7.
  9.  前記リングは、前記回転軸線方向に対し垂直に延びる平面部(45)と、前記平面部の内側の端部から湾曲して前記回転軸線方向に沿って延びる湾曲部(41)と、を含み、
     前記ブレードは、前記平面部と機械的接続によって接合される、
    請求項6から8のいずれか1項に記載の遠心ファン(4)。
    The ring includes a flat portion (45) extending perpendicularly to the rotation axis direction, and a bending portion (41) which curves from the inner end of the flat portion and extends along the rotation axis direction.
    The blade is joined by mechanical connection with the flat portion.
    A centrifugal fan (4) according to any of the claims 6-8.
  10.  前記ブレードは、凹部(87)若しくは開口、及び凸部(86)の一方が形成され、
     前記リングは、前記凹部若しくは前記開口、及び前記凸部の他方が形成され、
     前記ブレードは、前記凸部が前記凹部若しくは前記開口に貫通又は係合した状態でかしめられることで前記リングに接合される、
    請求項6から9のいずれか1項に記載の遠心ファン(4)。
    The blade is formed with one of a recess (87) or opening and a protrusion (86).
    The ring is formed with the other of the recess or the opening and the protrusion.
    The blade is joined to the ring by caulking in a state where the convex portion penetrates or engages the recess or the opening.
    A centrifugal fan (4) according to any one of the claims 6-9.
  11.  前記ブレードは樹脂製である、
    請求項1から10のいずれか1項に記載の遠心ファン(4)。
    The blade is made of resin.
    11. A centrifugal fan (4) according to any one of the preceding claims.
  12.  前記ブレードは、複数の分割部材(51、52)が合体されて翼形状を呈しており、中空である、
    請求項1から11のいずれか1項に記載の遠心ファン(4)。
    The blade has a plurality of divided members (51, 52) combined into a wing shape and is hollow.
    A centrifugal fan (4) according to any one of the preceding claims.
  13.  前記リングは、ヘラ絞り加工によってベルマウス形状に成形された状態で前記ブレードと接合される、
    請求項1から12のいずれか1項に記載の遠心ファン(4)。
    The ring is joined with the blade in a state of being formed into a bell mouth shape by a spatula drawing process.
    13. A centrifugal fan (4) according to any one of the preceding claims.
  14.  前記リングは、アルミ製である、
    請求項1から13のいずれか1項に記載の遠心ファン(4)。
    The ring is made of aluminum,
    14. A centrifugal fan (4) according to any one of the preceding claims.
  15.  前記プレートは、金属製であり、
     前記ブレードは、前記一端が前記プレートに溶接以外の接合方法によって接合される、
    請求項1から14のいずれか1項に記載の遠心ファン(4)。
    The plate is made of metal and
    The blade is joined at one end to the plate by a joining method other than welding.
    A centrifugal fan (4) according to any one of the preceding claims.
  16.  請求項1から15のいずれか1項に記載の遠心ファン(4)を備える空調室内機(1)。 An air conditioning indoor unit (1) comprising the centrifugal fan (4) according to any one of the preceding claims.
PCT/JP2018/043164 2017-11-29 2018-11-22 Centrifugal fan and air conditioning indoor unit having centrifugal fan WO2019107269A1 (en)

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JP2017229538A JP6690629B2 (en) 2017-11-29 2017-11-29 Centrifugal fan or air conditioning indoor unit having centrifugal fan

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JP7457268B1 (en) 2023-01-25 2024-03-28 ダイキン工業株式会社 centrifugal fan

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JPS5415511A (en) * 1977-07-06 1979-02-05 Hitachi Ltd Electric blower
JPS62171691U (en) * 1986-04-21 1987-10-30
JPH01163497A (en) * 1987-11-18 1989-06-27 Seiko Kakoki Kk Impeller made of fiber reinforced plastics
JP2005155510A (en) * 2003-11-27 2005-06-16 Daikin Ind Ltd Impeller of centrifugal fan and centrifugal fan provided with it
JP2013108388A (en) * 2011-11-18 2013-06-06 Mitsubishi Heavy Ind Ltd Pump and method for manufacturing the same
JP2017207073A (en) * 2013-12-27 2017-11-24 本田技研工業株式会社 Impeller

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JPS5415511A (en) * 1977-07-06 1979-02-05 Hitachi Ltd Electric blower
JPS62171691U (en) * 1986-04-21 1987-10-30
JPH01163497A (en) * 1987-11-18 1989-06-27 Seiko Kakoki Kk Impeller made of fiber reinforced plastics
JP2005155510A (en) * 2003-11-27 2005-06-16 Daikin Ind Ltd Impeller of centrifugal fan and centrifugal fan provided with it
JP2013108388A (en) * 2011-11-18 2013-06-06 Mitsubishi Heavy Ind Ltd Pump and method for manufacturing the same
JP2017207073A (en) * 2013-12-27 2017-11-24 本田技研工業株式会社 Impeller

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021034260A1 (en) * 2019-08-20 2021-02-25 Swegon Operations Ab Fan for air handling unit (ahu) assembled from several parts with radial and axial retainers
US20220290685A1 (en) * 2019-08-20 2022-09-15 Swegon Operations Ab Fan for air handling unit (ahu) assembled from several parts with radial and axial retainers
US11994145B2 (en) 2019-08-20 2024-05-28 Swegon Operations Ab Fan for air handling unit (AHU) assembled from several parts with radial and axial retainers

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JP6690629B2 (en) 2020-04-28
JP2019100209A (en) 2019-06-24

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