WO2019107238A1 - Corps absorbant et article absorbant - Google Patents

Corps absorbant et article absorbant Download PDF

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Publication number
WO2019107238A1
WO2019107238A1 PCT/JP2018/042938 JP2018042938W WO2019107238A1 WO 2019107238 A1 WO2019107238 A1 WO 2019107238A1 JP 2018042938 W JP2018042938 W JP 2018042938W WO 2019107238 A1 WO2019107238 A1 WO 2019107238A1
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WO
WIPO (PCT)
Prior art keywords
fiber
absorbent
mass
skin
water
Prior art date
Application number
PCT/JP2018/042938
Other languages
English (en)
Japanese (ja)
Inventor
糸井　奈美江
暁 湯山
将也 金子
Original Assignee
花王株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2018207605A external-priority patent/JP6538948B2/ja
Application filed by 花王株式会社 filed Critical 花王株式会社
Priority to CN201880059620.9A priority Critical patent/CN111093583B/zh
Priority to EP18882479.1A priority patent/EP3677235A4/fr
Priority to US16/650,699 priority patent/US20200289343A1/en
Priority to RU2020120379A priority patent/RU2763716C2/ru
Publication of WO2019107238A1 publication Critical patent/WO2019107238A1/fr

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Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • D04H1/43835—Mixed fibres, e.g. at least two chemically different fibres or fibre blends
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F13/534—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad
    • A61F13/537—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F13/534—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F5/00—Orthopaedic methods or devices for non-surgical treatment of bones or joints; Nursing devices; Anti-rape devices
    • A61F5/44—Devices worn by the patient for reception of urine, faeces, catamenial or other discharge; Portable urination aids; Colostomy devices
    • A61F5/4401—Devices worn by the patient for reception of urine, faeces, catamenial or other discharge; Portable urination aids; Colostomy devices with absorbent pads
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F5/00—Orthopaedic methods or devices for non-surgical treatment of bones or joints; Nursing devices; Anti-rape devices
    • A61F5/48—Devices for preventing wetting or pollution of the bed
    • A61F5/485—Absorbent protective pads
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
    • A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
    • A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
    • A61L15/22—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons containing macromolecular materials
    • A61L15/28—Polysaccharides or their derivatives
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F2013/530131—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium being made in fibre but being not pulp
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F2013/530481—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having superabsorbent materials, i.e. highly absorbent polymer gel materials
    • A61F2013/530489—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having superabsorbent materials, i.e. highly absorbent polymer gel materials being randomly mixed in with other material
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F2013/530481—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having superabsorbent materials, i.e. highly absorbent polymer gel materials
    • A61F2013/530489—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having superabsorbent materials, i.e. highly absorbent polymer gel materials being randomly mixed in with other material
    • A61F2013/530496—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having superabsorbent materials, i.e. highly absorbent polymer gel materials being randomly mixed in with other material being fixed to fibres

Definitions

  • the present invention relates to an absorbent which is used directly or indirectly on the skin and which is suitable as an absorbent for an absorbent article.
  • Absorbent articles such as disposable diapers and sanitary napkins generally have a top sheet relatively arranged closer to the skin of the wearer and a back sheet relatively arranged farther away from the skin of the wearer And the absorber interposed between both sheets.
  • This absorbent body is typically composed mainly of a water absorbent fiber such as wood pulp, and is often composed of water absorbent polymer particles.
  • improvement of various properties such as flexibility (cushioning), compression recovery, shape retention, etc. is a major issue.
  • Patent Document 1 describes an absorbent body containing non-woven fabric pieces to which a three-dimensional structure is imparted by bonding between fibers in advance, which includes heat fusible fibers, and water absorbent fibers. ing.
  • the non-woven fabric piece of this three-dimensional structure is manufactured by crushing the non-woven fabric into small pieces using a crushing means such as a cutter mill method, and due to such a manufacturing method, FIGS. It has an irregular shape as described in 3, and has substantially no part that can be regarded as a flat surface.
  • Patent Document 1 describes, as a preferred embodiment of the absorber described in the same document, one obtained by heat-fusing non-woven fabric pieces.
  • the non-woven fabric piece since the non-woven fabric piece has a three-dimensional structure, a void is formed inside the absorbent body, the recovery property when water is absorbed is improved, and as a result, the water absorption performance is improved. It is supposed to be.
  • Patent Document 2 describes a fine web having relatively dense fine fiber nuclei and fibers or fiber bundles extending outward from the nuclei, and the fine web, wood pulp and a water absorbing polymer. It is described that non-woven webs mixed with particles can be used as an absorbent for absorbent articles. This fine web is manufactured by peeling off or tearing off a raw material sheet such as non-woven fabric, and like the non-woven fabric piece described in Patent Document 1, it has an irregular shape and a portion which can be regarded as a flat surface It does not have substantially.
  • Patent Document 3 when the absorbent contains a water absorbing polymer, when the absorbent absorbs the liquid and expands, sealing of the top sheet and the back sheet disposed above and below the absorbent.
  • a cushioning layer having high compression / compression recovery and liquid permeability is interposed between the surface sheet and the absorbent. It is also described to construct this cushion layer as a collection of non-woven strips. The thickness of the cushion layer is described to be 10 mm to 40 mm.
  • Patent Document 3 does not specifically describe the shape and the like of the non-woven fabric pieces used for the cushion layer.
  • the present invention is used by being directly or indirectly applied to the skin, and is disposed at the skin-facing surface relatively close to the user's skin at the time of use and relatively far from the user's skin And a non-skin facing surface.
  • a plurality of fiber masses, or the fiber mass and the water absorbent fibers are intertwined with each other, including a fiber mass containing synthetic fibers and a water absorbent fiber.
  • the contained mass ratio of the fiber mass to the water absorbent fiber is smaller on the skin facing surface side than on the non-skin facing surface side.
  • the present invention is also an absorbent article comprising the above-mentioned absorbent of the present invention.
  • FIG. 1 is a plan view schematically showing a skin facing surface side (surface sheet side) of an example of a sanitary napkin which is an embodiment of the absorbent article according to the present invention with a part broken.
  • FIG. 2 is a cross-sectional view schematically showing a cross section taken along line II of FIG.
  • FIG. 3 is an enlarged cross-sectional view showing only the absorber shown in FIG. FIG. 4: is the FIG. 3 equivalent view (cross-sectional view) of other one Embodiment of the absorber of this invention.
  • Fig.5 (a) and FIG.5 (b) are typical perspective views of the main-body part in the fiber lump which concerns on this invention, respectively.
  • FIG. 6 is an explanatory view of a method of producing a fiber mass according to the present invention.
  • FIG. 7 (a) is an electron micrograph (observation magnification 25 times) of an example of the fiber mass according to the present invention
  • FIG. 7 (b) is the electron as a fiber mass contained in the absorber shown in FIG. It is the figure which showed typically the fiber lump of the microscope picture.
  • FIG. 8 is an explanatory view of a method of measuring the surface diffusion area.
  • the synthetic fiber assembly contained is an irregular shape, and the shape and size are not uniform at all, and due to that, wood pulp etc. When it mixes with these, uniform mixing of both is hard to be obtained and there exists a possibility that a desired effect may not be acquired.
  • the synthetic fiber assembly disclosed in these documents is produced by grinding a non-woven fabric mainly composed of synthetic fibers into small pieces, or scraping or tearing off, so that the surface is randomly roughened.
  • the present invention provides an absorbent body that has high cushioning properties, is difficult to be twisted, is excellent in liquid drawability, and can improve the wearing feeling when applied to an absorbent article, and an absorbent article using the absorbent body. On doing.
  • the sanitary napkin 1 which is one Embodiment of the absorbent article of this invention is shown by FIG.1 and FIG.2.
  • the napkin 1 includes an absorbent body 4 for absorbing and holding a body fluid, a liquid-permeable surface sheet 2 disposed on the skin-facing side of the absorbent body 4 and capable of contacting the wearer's skin, and a non-absorbent absorbent body 4. And a back sheet 3 having low liquid permeability that is disposed on the side facing the skin. As shown in FIG.
  • the napkin 1 has a longitudinal direction X corresponding to the longitudinal direction of the wearer and extending from the ventral side of the wearer to the dorsal side via the crotch, and a lateral direction Y orthogonal thereto. Also, in the longitudinal direction X, the longitudinal central area B including the excretory part opposing part (excretion point) facing the excretory part such as the vulva of the wearer, and the ventral side of the wearer And a rear area C disposed on the back side (rear side) of the wearer with respect to the excretory part facing portion.
  • the “skin-facing surface” is a surface of an absorbent article or a component thereof (eg, absorbent body 4) that is directed to the skin side of the wearer when the absorbent article is worn, ie, relative to the wearer. It is a side close to the skin, and the “non-skin facing surface” is the side opposite to the skin side when wearing the absorbent article or its constituent members, ie, the side relatively away from the wearer's skin It is a face to be
  • “at the time of wear” here means the state in which the normal proper wearing position, ie, the correct wearing position of the said absorbent article, was maintained.
  • the napkin 1 is, as shown in FIG. 1, outward in the transverse direction Y from the absorbent main body 5 having a shape long in the longitudinal direction X and both side portions along the longitudinal direction X of the longitudinal central region B in the absorbent main body 5. It has a pair of wing parts 5W and 5W which extend.
  • the absorbent main body 5 is a main part of the napkin 1 and includes the front sheet 2, the back sheet 3 and the absorbent body 4 described above, and in the longitudinal direction X, the front area A, the longitudinal central area B and the rear area C It is divided into three.
  • the longitudinal central area in the absorbent article of the present invention is a wing in the longitudinal direction (longitudinal direction, X direction in the figure) of the absorbent article.
  • the napkin 1 when taken as an example, it means an area sandwiched between a base along the longitudinal direction X of one wing 5W and a base along the longitudinal direction X of the other wing 5W.
  • the vertical central area in the absorbent article which does not have a wing part means an intermediate
  • the absorbent body 4 is configured to include a liquid absorbent absorbent core 40 and a liquid permeable core wrap sheet 41 that covers the outer surface of the absorbent core 40.
  • the absorbent core 40 has a long shape in the longitudinal direction X in plan view as shown in FIG. 1 like the absorbent main body 5, and the longitudinal direction of the absorbent core 40 is one in the longitudinal direction X of the napkin 1.
  • the width direction of the absorbent core 40 coincides with the lateral direction Y of the napkin 1.
  • the absorbent core 40 and the core wrap sheet 41 may be joined by an adhesive such as a hot melt adhesive.
  • the absorbent body 4 which is one embodiment of the absorbent body of the present invention can be indirectly applied to human skin by being incorporated into an absorbent article such as the napkin 1, that is, the back sheet 3 etc. It is used by being indirectly applied to the skin through a member and used, and it is used on the opposite side of the skin (the surface sheet 2 and the face facing the user (the wearer of the napkin 1) relatively close to the skin And the non-skin facing surface (facing surface with the back sheet 3) disposed at a position relatively far from the user's skin) and further correspond to the front-rear direction of the wearer of the napkin 1 And a transverse direction Y orthogonal to the longitudinal direction X, and the longitudinal direction X is divided into three regions of a front area A, a longitudinal central area B, and a rear area C.
  • the absorber 4 is used by being indirectly applied to such skin, it is also possible to adopt a form in which the absorber 4 is used by being directly applied to the skin without using a member
  • the core wrap sheet 41 is one continuous sheet having a width twice to three times the length of the absorbent core 40 in the transverse direction Y, and as shown in FIG.
  • the entire surface of the elastic core 40 facing the skin is covered, and extends outward from both side edges along the longitudinal direction X of the absorbent core 40 in the lateral direction Y, and the extended portion is below the absorbent core 40 It is rolled down to cover the entire non-skin facing surface of the absorbent core 40.
  • the core wrap sheet may not be such a single sheet, for example, one skin side core wrap sheet covering the skin facing surface of the absorbent core 40, and the skin side.
  • the core wrap sheet may be separate from the core wrap sheet, and may include two sheets with one non-skin side core wrap sheet that covers the non-skin facing surface of the absorbent core 40.
  • the top sheet 2 covers the entire area of the skin facing surface of the absorber 4.
  • the back sheet 3 covers the whole area of the non-skin facing surface of the absorbent body 4 and extends outward from both side edges along the longitudinal direction X of the absorbent body 4 in the lateral direction Y, together with side sheets 6 described later It forms a side flap.
  • the side flap portion is a portion of the napkin 1 which is a member extending outward in the lateral direction Y from the absorbent body 4.
  • the back sheet 3 and the side sheet 6 are bonded to each other at the extension from the side edges along the longitudinal direction X of the absorber 4 by a known bonding means such as an adhesive, heat seal, ultrasonic seal or the like.
  • top sheet 2 and the back sheet 3 may be bonded to the absorber 4 by an adhesive.
  • top sheet 2 and the back sheet 3 various kinds of materials conventionally used in absorbent articles such as sanitary napkins can be used without particular limitation.
  • surface sheet 2 nonwoven fabric of a single layer or a multilayer structure, an apertured film, etc. can be used.
  • a moisture permeable resin film or the like can be used as the back sheet 3.
  • the side flaps largely project outward in the longitudinal central area B in the lateral direction Y, whereby a pair of left and right sides along the longitudinal direction X of the absorbent main body 5 are provided.
  • Wings 5W and 5W are extended.
  • the wing portion 5W has a substantially trapezoidal shape in which the lower base (the side longer than the upper base) is located on the side of the absorbent main body 5 in a plan view as shown in FIG.
  • the wing portion adhesive portion (not shown) for fixing the wing portion 5W to the clothes such as the shorts is formed.
  • the wing portion 5W is used by being folded back to the non-skin facing surface (outer surface) side of the crotch portion of the clothes such as shorts.
  • the wing adhesion portion is covered with a release sheet (not shown) made of film, nonwoven fabric, paper or the like before its use.
  • a pair is provided so as to overlap the left and right sides along the longitudinal direction X of the absorber 4 in plan view.
  • the side sheets 6, 6 are disposed over substantially the entire length of the absorbent main body 5 in the longitudinal direction X.
  • the pair of side sheets 6 and 6 are joined to other members such as the top sheet 2 by known joining means such as an adhesive at joining lines (not shown) extending in the longitudinal direction X, respectively.
  • an absorbent body 4 in particular, an absorbent core 40 as a main component of the absorbent body 4 can be mentioned.
  • the absorbent core 40 is characterized in that it contains a fiber mass 11 containing fibers (synthetic fibers) 11F in addition to the water-absorbent fibers 12F.
  • the plurality of water absorbent fibers 12F are not accumulated but are present independently and can be taken out alone from the absorbent core 40, while the fiber lumps are present.
  • a plurality of fibers 11 F is a fiber aggregate in which a plurality of fibers 11 F are intentionally aggregated and integrated, and can be present in the absorbent core 40 in a state where its form as a fiber assembly is always maintained.
  • the fiber mass 11 mainly contributes to the improvement of the softness, cushioning property, compression recovery property, shape retention property and the like of the absorbent core 40.
  • the water absorbent fiber 12F mainly contributes to the improvement of the liquid absorptivity and shape retention of the absorbent core 40, and the like.
  • the absorbent core 40 can be said to be substantially the absorber 4 itself, and the following description of the absorbent core 40 is appropriately applied as the description of the absorber 4 unless otherwise specified. That is, the present invention includes the case where the absorbent body is formed only of the absorbent core without including the core wrap sheet. In that case, the absorbent and the absorbent core have the same meaning.
  • fiber mass refers to a fiber assembly in which a plurality of fibers are united.
  • size for example is mentioned.
  • a non-woven fabric is selected as the synthetic fiber sheet, and non-woven fabric pieces cut out from the non-woven fabric into predetermined sizes and shapes are preferable as the fiber mass.
  • the sheet-like fiber mass which is a preferred embodiment of the fiber mass according to the present invention is not configured to accumulate a plurality of fibers to form the sheet pieces, but from the sheet pieces Also, it is manufactured by cutting a large size fiber sheet (preferably non-woven fabric) (see FIG. 6).
  • the plurality of fiber masses contained in the absorbent according to the present invention are a plurality of sheet-shaped fiber masses having high formability as compared with those produced by the prior art such as Patent Documents 1 and 2.
  • the plurality of fiber masses 11 or the fiber mass 11 and the water absorbent fibers 12F are entangled with each other.
  • a plurality of fiber masses 11 are joined by entanglement with constituent fibers (fibers 11 F and 12 F) in the absorbent core 40 to form one fiber mass continuum.
  • the plurality of fiber masses 11 may be entangled, and the fiber masses 11 and the water absorbent fibers 12F may be entangled and bonded.
  • the plurality of water absorbent fibers 12F are also entangled with each other.
  • At least a portion of the plurality of fiber masses 11 contained in the absorbent core 40 is entangled with the other fiber masses 11 or the water absorbent fibers 12F.
  • all of the plurality of fiber masses 11 contained therein may be entangled with each other to form one fiber mass continuum, or the plurality of fiber mass continuums are not mutually It may be mixed in the coupled state.
  • the fiber mass 11 is excellent in flexibility and the like.
  • the absorbent core 40 of the present invention in addition to the inclusion of such fiber lumps 11, the fiber lumps 11 or the fiber lumps 11 and the water-absorbent fibers 12 F are also joined together by entanglement,
  • the absorbent core 40 is more responsive to external forces, and is excellent in flexibility, cushioning property, and compression recovery.
  • the absorbent core 40 of the present invention when the absorbent core 40 of the present invention is incorporated into an absorbent article, the absorbent core deforms flexibly in response to external force (for example, the body pressure of the absorbent article wearer) received from various directions and wears the absorbent article. It can be in close contact with the body of the person with good fit.
  • Such excellent deformation-recovery properties of the absorbent core 40 can be manifested not only when the absorbent core 40 is compressed but also when it is twisted. That is, since the absorbent core 40 incorporated in the napkin 1 is disposed in a state of being sandwiched between the thighs of the wearer when the napkin 1 is worn, the absorbent body 4 is a walking motion of the wearer Motions of the two thighs may cause it to twist about an imaginary rotational axis extending in the longitudinal direction X, but even in such a case, the absorbent core 40 has high deformation-recovery properties Therefore, it can be easily deformed and recovered against an external force that promotes twisting from both the thighs, and therefore it is difficult to be twisted, and the napkin 1 can be provided with a high fit to the wearer's body.
  • Form A A form in which the fiber masses 11 are joined not by fusion but by entanglement of constituent fibers 11 F of the fiber mass 11.
  • Form B In the natural state of the absorbent core 40 (no external force is applied), the fiber masses 11 and the like are not coupled, but in the state where an external force is applied to the absorbent core 40, the fiber masses 11 and the like are The form which can be couple
  • a state in which an external force is applied to the absorbent core 40 means, for example, a state in which a deforming force is applied to the absorbent core 40 during wearing of the absorbent article to which the absorbent core 40 is applied. .
  • the fiber mass 11 is bonded to the other fiber mass 11 or the water-absorbent fibers 12F by entanglement of the fibers, that is, “entanglement”, and other forms
  • the absorbent core 40 is also present in a state in which it can be bonded to another fiber mass 11 or a water absorbing fiber 12F by entanglement, and such fiber binding due to the entanglement makes the above-mentioned effects of the absorbent core 40 more effective.
  • the absorbent core has the “confounding” of Form A from the viewpoint of shape retention.
  • the “fiber lump 11 bonded by interlacing” which is Form A and the “fiber lump 11 in a state capable of being entangled” which is Form B The total number of is preferably at least half, more preferably at least 70%, still more preferably at least 80%, based on the total number of fiber masses 11 in the absorbent core 40. From the same point of view, the number of fiber masses 11 having “entanglement” of form A is 70% or more, particularly 80% or more of the total number of fiber masses 11 having a bonding portion with other fiber masses 11 or water absorbent fibers 12F. Is preferred.
  • the napkin 1 is also characterized in terms of the arrangement of the fiber material (fiber mass 11, absorbent fiber 12F) in the absorbent core 40. That is, in the absorbent core 40, as shown in FIGS. 2 and 3, the content mass ratio of the fiber mass 11 to the water absorbent fiber 12F (hereinafter, also referred to as "fiber mass ratio")
  • the skin facing surface side surface sheet 2 side
  • the water absorbing fibers 12F are localized on the skin facing surface side
  • the fiber mass 11 synthetic fiber 11F
  • the fiber ratio is relatively low on the skin-facing surface side of the absorbent core 40, which is the side that first receives the body fluid excreted by the wearer of the napkin 1 in the absorbent core 40 (fiber mass ratio zero mass %, Or in other words, the "water-absorbent fiber-rich portion 12P" (see FIG. 3) containing a large amount of the water-absorbent fiber 12F as compared to other portions of the absorbent core 40
  • the liquid draw-in force (capillary force) on the skin-facing surface of the core 40 is improved, and the liquid absorbability of the absorbent core 40 is improved.
  • the non-skin facing surface side of the absorbent core 40 has a relatively high fiber mass ratio (including the case where only the fiber mass is present without containing the water absorbent fibers), in other words, the absorbent core 40 Since the "fiber mass rich portion 11P" (see FIG. 3) containing a large amount of fiber mass 11 compared to other portions (see FIG. 3), the absorbent core 40 has an effect such as an improvement in cushioning and inconsistencies. The effect of the fiber mass 11 can be sufficiently exerted.
  • the fiber block rich portion 11P from the viewpoint of more reliably achieving the function and effect expected of the portion 11P, the fiber block 11 is distributed in high density and uniformly throughout the portion 11P. preferable.
  • the fiber mass ratio that is, the contained mass ratio of the fiber mass 11 to the water absorbent fibers 12F is calculated as follows.
  • Measurement target site for example, the skin facing surface side of the absorbent 4 in the thickness direction of the absorbent 4 (absorbent core 40), that is, the direction orthogonal to the skin facing surface or non-skin facing surface of the absorbent 4 (absorbent core 40)
  • the content (mass) of each of the fiber mass 11 and the water absorbent fiber 12F present at the measurement target site is measured, and the content of the fiber mass 11 thus measured is removed by the content of the water absorbent fiber 12F.
  • the fiber mass ratio of the measurement target site is represented by a percentage.
  • the fiber mass ratio at the skin-facing surface side of the absorbent core 40 ie, the water-absorbent fiber-rich portion 12P
  • the fiber mass ratio at the skin-facing surface side of the absorbent core 40 is preferably 140% by mass or less, more preferably 70 mass%, from the viewpoint of quickly taking body fluid into the absorbent core 40. % Or less, more preferably 30% by mass or less.
  • the lower limit value of the fiber mass ratio in the water-absorbent fiber-rich portion 12P is preferably 10% by mass, more preferably 5% by mass, and still more preferably 0% by mass.
  • the fiber mass ratio in the non-skin opposing surface side of the absorbent core 40 ie, the fiber mass rich region 11P
  • the fiber mass ratio in the skin opposing surface side preferably 70% by mass or more, more preferably 140 % By mass or more, more preferably 170% by mass or more.
  • Content of the water absorbing fiber 12F in this non-skin opposing surface side may be 0 mass%.
  • the fiber mass ratio is numerically infinite because the denominator in that formula is zero, but in this case, in the present specification, “only fiber mass is present” instead of “fiber mass ratio”. It may be expressed or expressed as 100% by mass in the fiber mass occupancy rate described later.
  • the napkin 1 is characterized in that, in the absorbent core 40, the water-absorbent fibers 12F are localized on the skin-facing surface side, and the fiber mass 11 (synthetic fiber 11F) is localized on the non-skin-facing surface side.
  • the fiber mass 11 synthetic fiber 11F
  • the fiber mass occupancy rate is calculated as follows. Measurement target site (for example, the skin facing surface side of the absorbent 4 in the thickness direction of the absorbent 4 (absorbent core 40), that is, the direction orthogonal to the skin facing surface or non-skin facing surface of the absorbent 4 (absorbent core 40) ), The content (mass) of each of the fiber mass 11 and the water absorbent fiber 12F present in the measurement target portion is measured, and the content mass of the fiber mass 11 thus measured is What is divided by the total value of each contained mass and expressed in 100 percent is the fiber mass occupancy rate of the measurement target site.
  • the fiber mass occupancy rate in each part of the absorbent core 40 is assumed to be smaller on the non-skin opposing surface side than on the skin opposing surface side, as described below It is preferable to set as follows.
  • the fiber mass occupancy rate on the skin-facing surface side of the absorbent core 40 that is, the water-absorbent fiber-rich portion 12P is preferably 60% by mass or less, more preferably 30% by mass or less, and still more preferably 20% by mass or less.
  • the lower limit value of the fiber mass occupancy rate in the water-absorbent fiber-rich portion 12P is preferably 10% by mass, more preferably 5% by mass, and still more preferably 0% by mass.
  • the fiber mass occupancy rate on the non-skin facing surface side of the absorbent core 40 is preferably 50 mass% or more, more preferably 60 mass% or more, still more preferably 70 mass% or more, and preferably Is 100% by mass or less, more preferably 95% by mass or less, and still more preferably 85% by mass or less.
  • the difference between the fiber mass occupancy rate of the fiber mass rich portion 11P and that of the water absorbent fiber rich portion 12P is preferably 15% by mass or more, more preferably 50% by mass or more, still more preferably when the latter is subtracted from the former. It is 80 mass% or more.
  • the range of “fiber mass occupancy rate” in the above-described fiber lump rich portion 11P and the water absorbent fiber rich portion 12P and the range of “fiber mass ratio” in the fiber lump rich portion 11P and the water absorbent fiber rich portion 12P are respectively
  • the absorbent core 40 is integral as a whole, the absorbent core 40 is bisected in the thickness direction, and the skin facing surface side of the absorbent core 40 is the fiber lump rich portion 11P, the non-skin facing surface side Is applied as the water-absorbent fiber-rich portion 12P.
  • “having the integrity as a whole of the absorbent core” means that the absorbent core is integrally formed, and a plurality of separately formed absorbent core layers are laminated. To eliminate the configuration. In the latter configuration, one absorbent core layer and another absorbent core layer can be separated, and the two layers are not integral and not integral.
  • the form which has integrity as the whole absorptive core the form by which all the formation materials (fiber lump 11 and water absorbing fiber 12F) of absorptive core 40 are piled up at once is mentioned.
  • the constituent fibers 12F and 11F are entangled with each other at the interface between the two portions 12P and 11P, whereby the entire absorbent core has integrity.
  • the constituent fibers 12F and 11F are not substantially entangled at the interface between the two portions 12P and 11P divided into layers, and absorption The sex core as a whole does not have integrity.
  • the water-absorbent fiber-rich portion 12P is constituted only by the water-absorbent fiber 12F, but in the water-absorbent fiber-rich portion 12P, the fiber core 11 is present. It is excellent at the point which can heighten the effect derived from the lump 11.
  • the fiber mass 11 and the water-absorbent fiber 12F are mixed, if the fiber mass 11 and the water-absorbent fiber 12F exist in a entangled or entangled state, the water absorption first After the water-absorbent fibers 12F absorb body fluid such as menstrual blood in the primary fiber-rich portion 12P, the body fluid is subsequently supplied to the space in the fibrous lump-rich portion 11P, which is preferable. Furthermore, it is preferable that the fiber mass 11 and the water absorbing fiber 12F are entangled in the fiber mass rich portion 11P, because the above-described effect is more easily exhibited.
  • the fiber mass occupancy rate and the fiber mass ratio gradually increase from the skin facing surface side (the top sheet 2 side) to the non-skin facing surface side (the back sheet 3 side). It has increased.
  • the water absorbing fibers 12F gradually decrease from the skin facing surface side toward the non-skin facing surface side. That is, in the thickness direction of the absorbent core 40, the fiber mass 11 does not exist in the skin-facing surface of the absorbent core 40 and in the vicinity thereof, or the fiber mass occupancy ratio is the lowest in the absorbent core 40 and the lowest fiber mass ratio.
  • the fiber mass 11 is present in the absorbent core 40 with the highest fiber mass occupancy rate and the highest fiber mass ratio in and near the non-skin facing surface of the absorbent core 40.
  • the arrangement of the fiber materials (fiber mass 11 and water-absorbent fibers 12F) in the absorbent core 40 is as shown in FIG. 3, that is, the fiber mass occupancy rate and the fiber mass ratio from one side of the absorbent core 40 in the thickness direction.
  • the present invention is not limited to an arrangement that gradually changes toward the other side, and can be appropriately changed without departing from the technical concept of the present invention described above.
  • the equivalent view of FIG. 3 of the absorber 4A which is other embodiment of the absorber of this invention is shown by FIG.
  • the description about the absorber 4 (absorbent core 40) is suitably applied to components that are not particularly described.
  • the absorbent body 4A shown in FIG. 4 is layered in two portions (water absorbent fiber rich portion 12P, fiber mass rich portion 11P) in which the fiber mass occupancy rate and the fiber mass ratio are different from each other in the thickness direction It is divided into And in those two parts, the fiber mass occupancy rate and the fiber mass ratio in the thickness direction of the absorbent body 4A in both the water-absorbent fiber rich part 12P on the skin facing surface side and the fiber lump rich part 11P on the non-skin facing surface side Need not be constant.
  • the difference in fiber mass occupancy between the skin facing surface and the non-skin facing surface is preferably 30% by mass or less and 10% by mass for each of the portions 11P and 12P when it is bisected in the thickness direction.
  • the fiber mass occupancy rate and the fiber mass ratio largely change at the interface between the water-absorbent fiber-rich portion 12P and the fiber mass rich portion 11P.
  • the interface between these two parts is the center in the thickness direction of the absorber 4A in the form shown in FIG. 4, that is, the absorber 4A is bisected in the thickness direction into the water-absorbent fiber rich part 12P and the fiber lump rich part 11P.
  • the position of the interface can be set as appropriate, and the thickness may be different between the two portions.
  • the water-absorbent fiber-rich portion 12P is absorbent It is preferable that the region extends from 20 to 80% of the thickness of the absorbent core 40 inward in the thickness direction of the absorbent core 40 from the skin-facing surface of the core 40, and is a region ranging from 30 to 70% of the thickness. Is more preferred.
  • the fiber lump rich portion 11P is preferably a portion extending 20 to 80% of the thickness of the absorbent core 40 inward in the thickness direction of the absorbent core 40 from the non-skin-facing surface of the absorbent core 40.
  • the region is 30 to 70% of the thickness.
  • the water-absorbent fiber-rich portion 12P and the fiber lump-rich portion 11P are divided into layers in the absorbent core 40, the water-absorbent fiber-rich portion 12P, fibers
  • the thickness of each of the lump-rich portions 11P is preferably 0.5 mm or more, more preferably 1 mm or more, and preferably 10 mm or less, more preferably 5 mm or less, still more preferably 4 mm or less.
  • the thickness of each part of the absorbent core 40 is measured by the following method.
  • the thickness of the whole absorptive core 40 (absorber 4), the thickness of the napkin 1, etc. can be measured according to the following method.
  • ⁇ Measurement method of thickness Leave the absorbent core (absorbent body) in a horizontal place without wrinkles or bending, and from the absorbent core the measurement target site (for example, the skin facing surface side or the non-skin facing surface side of the absorbent core) Cut out and use as a measurement sample. Then, the thickness of the measurement sample under a load of 5 cN / cm 2 is measured. Specifically, for measurement of thickness, for example, a thickness gauge PEACOCK DIAL UPRIGHT GAUGES R5-C (manufactured by OZAKI MFG. CO. LTD.) Is used.
  • a plate an acrylic plate with a thickness of about 5 mm
  • a circular shape or a square shape in a plan view whose size is adjusted so that the load is 5 cN / cm 2.
  • Place and measure the thickness The thickness is measured at 10 points, and their average value is calculated as the thickness.
  • the water-absorbent fiber-rich portion 12P and the fiber lump-rich portion 11P are bonded to each other at their interface by interlacing constituent fibers (the constituent fibers 11F of the fiber mass 11, the water-absorbent fibers 12F). That is, at the interface between both parts, the water absorbing fiber 12F in the water absorbing fiber rich part 12P on the skin facing surface side and the fiber lump 11 (fiber 11F) in the fiber lump rich part 11P on the non-skin facing surface side mutually entangle Thus, both parts are relatively loosely coupled, and the absorber 4A (absorbent core 40) is integrated as a whole.
  • the component fibers 11F and 12F of both parts are hardly intermingled with each other, they are not integrated as a whole in the absorbent core 40, and the water absorbing fiber rich part It can be easily separated into 12P and fiber lump rich region 11P.
  • the fiber mass occupancy rate and the fiber mass ratio gradually change from one surface side to the other surface side in the thickness direction of the absorber, such as the absorbent body 4 shown in FIG. Because the mixing ratio of these materials gradually changes in the thickness direction of the absorber, even when an external force is applied to the absorber, the entangled state involving the fiber mass is easily maintained over the thickness direction, and the cushion of the absorber in use It is easy to maintain good quality.
  • the embodiment having two portions different in fiber mass occupancy rate and fiber mass ratio in the thickness direction such as the absorber 4A shown in FIG. 4, the skin facing surface side and the non-skin facing surface of the absorber On the side, it is easy to design each independent function.
  • the absorbers 4 and 4A (absorbent core 40) can be manufactured according to a conventional method using a known stacking device equipped with a rotating drum, and as shown in FIG. 3 and FIG.
  • the specific arrangement of the water absorbing fibers 12F) can be realized by appropriately adjusting the stacking order of the fiber mass 11 and the water absorbing fibers 12F on the rotary drum in the manufacturing method using such a fiber stacking device. is there.
  • the absorbent core 40 may contain other components other than the fiber mass 11 and the water absorbent fiber 12F, and as another component, a water absorbent polymer can be exemplified.
  • symbol 13 in a figure is a water absorbing polymer.
  • the water absorbing polymer generally, a particulate one as shown in the figure is used, but a fibrous one may be used. When a particulate water-absorbing polymer is used, its shape may be spherical, massive, bowl-like or amorphous.
  • the average particle size of the water-absorbing polymer is preferably 10 ⁇ m or more, more preferably 100 ⁇ m or more, and preferably 1000 ⁇ m or less, more preferably 800 ⁇ m or less.
  • polymers or copolymers of acrylic acid or alkali metal acrylates can be used as the water-absorbing polymer. Examples include polyacrylic acid and its salts and polymethacrylic acid and its salts.
  • the water absorbent polymer 13 is contained on the skin facing surface side of the absorbent core 40, and thus is contained in the water absorbent fiber rich portion 12P.
  • the skin-facing surface side is rich in water-absorbing fibers Combined with the fact that it is the site 12P, that is, the fiber mass occupancy rate and the fiber mass ratio are relatively low, the liquid draw-in property on the skin facing surface of the absorbent core 40 can be further improved.
  • the water absorbent polymer 13 may be contained in a region other than the skin facing surface side (water absorbent fiber rich region 12P) of the absorbent core 40, ie, the fiber lump rich region 11P.
  • the main purpose of incorporating the water absorbing polymer 13 in the absorbent core 40 is the improvement of the liquid drawability on the skin facing surface side of the absorbent core 40, the non-skin facing surface side of the absorbent core 40 It can be said that there is not much significance in actively including the water absorbing polymer 13 in (the fiber lump rich portion 11P).
  • the content of the water-absorbent polymer 13 in the region other than the skin facing surface side (water-absorbent fiber-rich region 12P) in the absorbent core 40, specifically, for example, the fiber lump rich region 11P, is the skin-facing surface It is preferable to have less than the side, and it may be zero.
  • the content of the water absorbing polymer 13 in the absorbent core 40 is preferably 5% by mass or more, more preferably 10% by mass or more, and preferably 60% by mass, with respect to the total mass of the absorbent core 40 in a dry state.
  • the content is preferably 40% by mass or less.
  • the basis weight of the water-absorbent polymer 13 in the absorbent core 40 is preferably 10 g / m 2 or more, more preferably 30 g / m 2 or more, and preferably 100 g / m 2 or less, more preferably 70 g / m 2 or less is there.
  • One of the main features of the absorbent core 40 is the outer shape of the fiber mass 11.
  • Two typical external shapes of the fiber mass 11 are shown in FIG. More specifically, the fiber mass 11A shown in FIG. 5A has a rectangular parallelepiped shape, and the fiber mass 11B shown in FIG. 5B has a disk shape.
  • the fiber mass 11A, 11B is common in that it includes two opposing base planes 111 and a body plane 112 connecting the two basic planes 111.
  • Each of the basic surface 111 and the skeletal surface 112 is a portion which is recognized to be substantially non-uniform at a level applied when evaluating the degree of surface irregularity in an article mainly composed of this type of fiber.
  • the rectangular fiber-shaped fiber mass 11A of FIG. 5A has six flat surfaces, and among the six surfaces, two opposing surfaces having the largest area are the basic surfaces 111 and the remaining The four faces are skeletal faces 112 respectively.
  • the basic surface 111 and the skeletal surface 112 intersect with each other, more specifically, are orthogonal to each other.
  • the disc-shaped fiber mass 11B shown in FIG. 5 (b) has two flat surfaces facing each other in a circular shape in plan view and a curved peripheral surface connecting the two flat surfaces.
  • Each surface is a basic surface 111, and the circumferential surface is a skeletal surface 112.
  • the fiber masses 11A and 11B are also common in that the skeletal surface 112 has a rectangular shape, more specifically, a rectangular shape in plan view.
  • the plurality of fiber masses 11 contained in the absorbent core 40 each have two opposing basic surfaces 111 and a skeletal surface 112 connecting the two basic surfaces 111, such as the fiber masses 11A and 11B shown in FIG. It differs from the non-woven fabric pieces or fine webs described in Patent Documents 1 and 2 which are indeterminate shaped fiber aggregates in that they are "shaped fiber aggregates".
  • any one fiber mass 11 in the absorbent core 40 is seen through (for example, when observed with an electron microscope), the see-through shape of the fiber mass 11 differs depending on the observation angle, and one fiber Where there are multiple fluoroscopic shapes per mass 11, each of the plurality of fiber masses 11 in the absorbent core 40, as one of its multiple fluoroscopic shapes, connects two opposing base surfaces 111 and two base surfaces 111. And a skeletal surface 112 having a specific perspective shape.
  • the plurality of non-woven fabric pieces or fine webs contained in the absorbents described in Patent Documents 1 and 2 substantially have "surfaces" such as the basic surface 111 and the skeletal surface 112, that is, an expanded portion.
  • the external shapes are different from each other and not “fixed”.
  • Patent Documents 1 and 2 disclose Since the uniform dispersion of the fiber mass 11 in the absorbent core 40 is improved as compared with the case of the irregular-shaped fiber assembly as described, the fiber assembly such as the fiber mass 11 is blended in the absorbent core 40 As a result, expected effects (effects to improve the flexibility, cushioning properties, compression recovery properties, etc. of the absorber) are stably expressed.
  • the outer surface is composed of six surfaces of two basic surfaces 111 and four skeletal surfaces 112, so that it is shown in FIG.
  • the total area of the two basic surfaces 111 is preferably larger than the total area of the skeletal surface 112. That is, in the rectangular parallelepiped fiber block 11A of FIG. 5A, the sum of the areas of the two basic surfaces 111 is larger than the sum of the areas of the four skeletal surfaces 112, and FIG. In the disk-shaped fiber mass 11B, the sum of the areas of the two basic surfaces 111 is larger than the area of the skeletal surface 112 forming the circumferential surface of the disk-shaped fiber mass 11B. In any of the fiber masses 11A and 11B, the basic surface 111 is the surface having the largest area among the plurality of surfaces possessed by the fiber masses 11A and 11B.
  • Such a fiber mass 11 which is a “shaped fiber aggregate” defined by two basic surfaces 111 and a skeletal surface 112 intersecting both basic surfaces 111 differs from the prior art in the manufacturing method.
  • a preferable method for producing the fiber mass 11 is, as shown in FIG. 6, a cutting means such as a cutter or the like as a raw material fiber sheet 10bs (sheet having the same composition as the fiber mass 11 and having a size larger than the fiber mass 11). It is used to cut into a fixed shape.
  • the fiber masses 11 thus produced are more uniform in shape and size compared to those produced by the prior art such as Patent Documents 1 and 2.
  • FIG. 6 is a view for explaining the method of manufacturing the rectangular parallelepiped fiber mass 11A of FIG.
  • FIG. 6 shows a cutting line.
  • a plurality of fiber masses 11 having uniform shape and size, which are obtained by cutting the fiber sheet into a fixed shape as described above, are blended.
  • a nonwoven fabric is preferable as the raw fiber sheet 10bs.
  • the rectangular fiber-shaped fiber mass 11A of FIG. 5 (a) has a raw fiber sheet 10bs in a second direction intersecting (more specifically, orthogonal to) the first direction D1 and the first direction D1. It is manufactured by cutting into a predetermined length to D2.
  • the two directions D1 and D2 are respectively predetermined one directions in the surface direction of the sheet 10bs, and the sheet 10bs is cut along the thickness direction Z orthogonal to the surface direction.
  • the cut surface that is, the surface that contacts the cutting means such as a cutter at the time of cutting the sheet 10bs
  • the non-cutting surface ie, the surface not in contact with the cutting means
  • the basic surface 111 is the front and back surface (surface orthogonal to the thickness direction Z) in the sheet 10bs, and as described above, is the surface having the largest area among the plurality of surfaces of the fiber mass 11A.
  • the above description of the fiber mass 11A basically applies to the disk-shaped fiber mass 11B of FIG. 5 (b).
  • the substantial difference from the fiber mass 11A is only the cutting pattern of the raw fiber sheet 10bs, and when the sheet 10bs is cut into a fixed shape to obtain the fiber mass 11B, it is matched to the planar view shape of the fiber mass 11B
  • the sheet 10bs may be cut into a circular shape.
  • the outer shape of the fiber mass 11 is not limited to that shown in FIG. 5, and both the basic surface 111 and the skeletal surface 112 are flat surfaces which are not curved as in the respective surfaces 111 and 112 of FIG. Alternatively, it may be a curved surface as in the skeletal surface 112 (the peripheral surface of the disk-shaped fiber mass 11B) in FIG. 5 (b).
  • the basic surface 111 and the skeletal surface 112 may have the same shape and the same size.
  • the two types of surfaces (basic surface 111 and skeletal surface 112) possessed by the fiber mass 11 are cut of the raw fiber sheet 10bs by cutting means such as a cutter at the time of manufacturing the fiber mass 11.
  • the non-cut surface (basic surface 111) which is a surface which the sheet 10bs originally has and is not in contact with the cutting means.
  • the skeletal surface 112, which is the cut surface has a feature that the number per unit area of the fiber end is larger than the basic surface 111, which is the non-cut surface.
  • the term "fiber end” as used herein means the end in the lengthwise direction of the constituent fibers 11F of the fiber mass 11.
  • fiber ends are also present in the base surface 111 which is a non-cut surface, but the skeletal surface 112 is formed by cutting the raw fiber sheet 10 bs due to being a cut surface formed by cutting.
  • the fiber end portion present on each surface (basic surface 111, skeletal surface 112) of the fiber mass 11 is between the fiber mass 11 and the other fiber masses 11 contained in the absorbent core 40 or the water-absorbent fibers 12F.
  • Useful for forming confounds In general, the confoundability can be improved as the number of fiber ends per unit area increases, and therefore, various properties such as shape retention of the absorbent core 40 can be improved. And, as described above, the number per unit area of the fiber end on each surface of the fiber mass 11 is not uniform, and the number per unit area of such a fiber end is “skeleton surface 112> basic surface 111”.
  • the interlacing property with other fibers (the other fiber mass 11, the water absorbent fiber 12F) via the fiber mass 11 differs depending on the surface of the fiber mass 11, and the skeletal surface 112 is the basic surface 111 Confoundability is higher than. That is, the bonding by interlacing with other fibers through the skeletal surface 112 has a stronger bonding force than that through the basic surface 111, and the basic surface 111 and the skeletal surface in one fiber mass 11 At 112, there may be a difference in bonding strength with other fibers. Generally, the stronger the bonding strength, the more the freedom of movement of the bonded fibers is limited, and the strength (shape retention) of the absorbent core 40 as a whole is improved, but the softness tends to be reduced. .
  • each of the plurality of fiber masses 11 contained therein has two types of bonding power with respect to the other fibers (the other fiber masses 11 and the water absorbent fibers 12F) in the periphery thereof.
  • the absorbent core 40 has both moderate softness and strength (shape retention).
  • the absorptive core 40 which has such an outstanding characteristic is used according to a conventional method as an absorber of an absorptive article, the wearer of the absorptive article can be provided with a comfortable wearing feeling.
  • the disadvantage that the absorbent core 40 is broken by external force such as the body pressure of the wearer at the time of wearing is effectively prevented.
  • the fiber mass 11 (11A, 11B) shown in FIG. 5 has the other fibers in the periphery (other fiber masses 11, water-absorbent fibers 12F, as compared to the fiber mass in which the fiber ends uniformly exist on the entire surface.
  • Entanglement is easily suppressed, and even if it is entangled with other fibers in the periphery, it is easy to entangle with relatively weak bonding power, and therefore, it is difficult to become large lumps and the softness excellent in the absorbent core 40 It is possible to give sex.
  • the non-woven fabric pieces or fine webs described in Patent Documents 1 and 2 are manufactured by cutting the raw fiber sheet into an irregular shape by a cutter such as a mill cutter, as described above, It is not a piece of sheet-like shaped fiber lump having a "face” like the face 111 or the skeletal face 112, and furthermore, the external force of the cutting process is applied to the entire fiber lump at the time of its production.
  • the fiber ends of the above are randomly formed in the entire fiber mass, and it is difficult to sufficiently express the above-mentioned effects by the fiber ends.
  • the number N 1 per unit area of the fiber end portion of the basic surface 111 (non-cut surface) and the skeletal surface 112 (cut surface) is preferably 0 or more, more preferably 0.05 or more, and preferably 0 as N 1 / N 2 on the assumption that N 1 ⁇ N 2. Or less, more preferably 0.60 or less. More specifically, N 1 / N 2 is preferably 0 or more and 0.90 or less, and more preferably 0.05 or more and 0.60 or less.
  • the number N 1 per unit area of the fiber end of the basic surface 111 is preferably 0 piece / mm 2 or more, more preferably 3 pieces / mm 2 or more, and preferably 8 pieces / mm 2 or less, more preferably It is 6 pieces / mm 2 or less.
  • the number N 2 per unit area of the fiber end of the skeletal surface 112 is preferably 5 pieces / mm 2 or more, more preferably 8 pieces / mm 2 or more, and preferably 50 pieces / mm 2 or less, more preferably It is 40 pieces / mm 2 or less.
  • the number per unit area of the fiber end of the basic surface 111 and the skeletal surface 112 is measured by the following method.
  • ⁇ Method of measuring the number of fiber ends per unit area on each surface of a fiber mass Using a paper double-sided adhesive tape (Niistack NW-15 manufactured by Nichiban Co., Ltd.), a measurement piece is stuck on a sample table using a member (fiber mass) containing fibers to be measured. The measurement piece is then coated with platinum. The coating is performed using an ion sputtering apparatus E-1030 (trade name) manufactured by Hitachi Naka Seiki Co., Ltd., and the sputtering time is 120 seconds. The cut surface of the measurement piece is observed at a magnification of 100 times the basic surface and the skeletal surface using a JCM-6000 type electron microscope manufactured by JEOL.
  • a rectangular area of 1.2 mm long and 0.6 mm wide is set at an arbitrary position on the measurement target surface (basic surface or skeletal surface), and the area of the rectangular region is After adjusting the observation angle and the like to occupy 90% or more of the area of the observation screen, the number of fiber ends included in the rectangular area is measured.
  • the observation screen with a magnification of 100 times in the case where the measurement target surface of the fiber mass is smaller than 1.2 mm ⁇ 0.6 mm and the ratio of the area of the rectangular area to the entire observation screen is less than 90%. After increasing the observation magnification to 100 times, the number of fiber ends included in the rectangular area in the measurement target surface is measured in the same manner as described above.
  • the “fiber end” to be subjected to the number measurement is the end in the lengthwise direction of the constituent fibers of the fiber mass, and the portion other than the end in the lengthwise direction of the constituent fiber from the surface to be measured Even if the part) is extended, the longitudinal middle part is not targeted for the number measurement.
  • the number per unit area of the fiber end in the measurement object surface (basic surface or frame surface) of a fiber lump is computed by a following formula. For each of the ten fiber masses, the number per unit area of the fiber end in each of the base surface and the skeletal surface is measured according to the above procedure, and the average value of the plurality of measured values is calculated as the fiber end in the measurement target surface.
  • the number per unit area of Number of fiber ends per unit area in the measurement target surface (basic surface or skeletal surface) of the fiber mass (number / mm 2 ) number of fiber ends included in rectangular area (1.2 ⁇ 0.6 mm) Area of the rectangular area (0.72 mm 2 )
  • the short side 111a of the rectangular shape is equal to or shorter than the thickness of the absorbent core 40 containing the fiber mass 11 (11A).
  • the ratio of the length of the short side 111a to the thickness of the absorbent core 40 is preferably 0.03 or more, more preferably 0.08 or more, and preferably 1 or less, more preferably 0.5 as the former / the latter. It is below.
  • the thickness of the absorbent core 40 is preferably 1 mm or more, more preferably 2 mm or more, and preferably 15 mm or less, more preferably 10 mm or less, still more preferably 6 mm or less.
  • the thickness of the absorbent core 40 is measured by the above method.
  • each part of the fiber mass 11 (11A, 11B) are preferably set as follows.
  • the dimensions of each part of the fiber mass 11 can be measured based on an electron micrograph or the like at the time of specifying the outer shape of the fiber mass 11 described later.
  • the length L1 of the short side 111a is preferably 0.3 mm or more, more preferably 0.5 mm or more, and preferably 10 mm or less More preferably, it is 6 mm or less.
  • the length L2 of the long side 111b of the basic surface 111 having a rectangular shape in a plan view is preferably 0.3 mm or more, more preferably 2 mm or more, and preferably 30 mm or less, more preferably 15 mm or less.
  • the length L2 of the long side 111 b is the maximum passing length of the fiber mass 11. The maximum crossing length corresponds to the diameter of the base surface 111 of the disk-shaped fiber mass 11B in a plan view.
  • the ratio of the length L1 of the short side 111a to the length L2 of the long side 111b is preferably 0.003 or more, more preferably 0.025 or more, and preferably 0.5 or less as L1 / L2. .
  • the thickness T of the fiber mass 11, ie, the length T between two opposing base surfaces 111, is preferably 0.1 mm or more, more preferably 0.3 mm or more, and preferably 10 mm or less, more preferably 6 mm or less is there.
  • the absorbent core 40 be mechanically isotropic so that effects and effects resulting from the presence of the fiber mass 11 can be easily exhibited on all surfaces of the absorbent core 40.
  • the fiber mass 11 is distributed in high density and uniformly throughout the absorbent core 40. From such a point of view, in the projection view of the absorbent core 40 in two directions orthogonal to each other, it is preferable that an overlapping portion of the plurality of fiber masses 11 exist in an arbitrary 10 mm square unit area.
  • projected viewing in two directions orthogonal to each other typically, projected viewing in the thickness direction of the absorbent core (absorber) (ie, the absorbent core is referred to as the skin facing surface or the non-skin facing surface) And the projection view in the direction orthogonal to the thickness direction (ie, the case where the absorbent core is observed from the side surface).
  • FIG. 7 (a) shows an electron micrograph of an example of the fiber mass according to the present invention
  • FIG. 7 (b) shows a schematic view of the fiber mass 11 in accordance with the electron micrograph. It is done.
  • the plurality of fiber masses 11 included in the absorbent core 40 includes a main body portion 110 and fibers 11 F extending outward from the main body portion 110, and the main body portion 110. And fibers having a low fiber density (the number of fibers per unit area is small) and an extended fiber portion 113 can be included.
  • the absorbent core 40 may include the fiber mass 11 having no extension fiber portion 113, that is, the fiber mass 11 formed only of the main body portion 110.
  • the extended fiber portion 113 is a type of fiber end portion present on each surface (basic surface 111, skeletal surface 112) of the fiber mass 11 described above, and among the fiber end portions, each surface of the fiber mass 11 It is an end of the fiber extending outward.
  • the main body portion 110 is a portion defined by the two opposing basic surfaces 111 described above and a skeletal surface 112 connecting the two basic surfaces 111.
  • the main body portion 110 is a main body of the fiber mass 11 and is a portion that forms a fixed outer shape of the fiber mass 11, and various characteristics such as high flexibility, cushioning property, and compression recovery property of the fiber mass 11 are basically However, the location of the main body 110 is large.
  • the extension fiber portion 113 mainly contributes to the improvement of the interlacing property between the plurality of fiber masses 11 contained in the absorbent core 40 or between the fiber mass 11 and the water absorbent fibers 12F, and the retention of the absorbent core 40 In addition to directly contributing to the improvement of the formability, it may indirectly reinforce the action and effect due to the main body portion 110 by also affecting the uniform dispersibility of the fiber mass 11 in the absorbent core 40 and the like.
  • the main body portion 110 has a higher fiber density than the extension fiber portion 113, that is, the number of fibers per unit area is large. Also, usually, the fiber density of the main body 110 itself is uniform.
  • the proportion of the main body portion 110 in the total mass of the fiber mass 11 is usually at least 40% by mass or more, preferably 50% by mass or more, more preferably 60% by mass or more, and still more preferably 85% by mass or more.
  • the main body portion 110 and the extension fiber portion 113 can be distinguished by the following specific operation of the outer shape.
  • the operation of specifying the external shape of the main body portion 110 of the fiber mass 11 contained in the absorbent core 40 is the difference in height of the fiber density in the absorbent core 40 (more or less of the number of fibers per unit area) It can carry out by confirming the "boundary" of the main-body part 110 and the part other than that paying attention to the difference etc. of a fiber diameter.
  • the main body portion 110 has a fiber density higher than that of the extension fiber portion 113 present around the main body portion 110, and usually, the synthetic fiber which is a constituent fiber of the main body portion 110 is a water absorbing fiber 12F (typically a cellulose fiber) Since the qualitative and / or dimensionally different ones, even in the absorbent core 40 in which a large number of fiber lumps 11 and water absorbent fibers 12 F are mixed, the boundary can be easily confirmed by paying attention to the above point. The boundary thus confirmed is the peripheral edge (side) of the basic surface 111 or the skeletal surface 112, and the boundary confirmation operation identifies the basic surface 111 and the skeletal surface 112, and thus the main body 110 is specified. Be done.
  • Such boundary confirmation work can be performed by observing an object (absorber 4) at a plurality of observation angles as necessary using an electron microscope.
  • the fiber mass 11 contained in the absorbent core 40 is such that “the total area of the two basic surfaces 111 is larger than the total area of the skeletal surface 112” such as the fiber masses 11A and 11B shown in FIG.
  • the basic surface 111 is the surface having the largest area of the fiber mass 11, it is possible to relatively easily identify the large surface of the basic surface 111, The external shape can be specified smoothly.
  • the extension fiber portion 113 extends outward from at least one of the basic surface 111 and the skeletal surface 112 forming the outer surface of the main portion 110, and is a component fiber of the main portion 110. It consists of 11F.
  • FIG. 7 is a plan view of the fiber mass 11 viewed from the basic surface 111 side (surface having the largest area among the plurality of surfaces of the fiber mass 11), and the fibers 11F from the skeletal surface 112 intersecting the basic surface 111 are shown. A plurality of extended fiber portions 113 are formed.
  • the form of the extension fiber portion 113 is not particularly limited.
  • the extension fiber part 113 may be comprised from one fiber 11F, and may be comprised from the some fiber 11F like the extension fiber bundle part 113S mentioned later. Further, although the extension fiber portion 113 includes the longitudinal direction end portion of the fiber 11F extending from the main body portion 110, in addition to such a fiber end portion, a portion other than the longitudinal direction end portion of the fiber 11F (length Middle part) may be included.
  • both ends in the longitudinal direction of the constituent fiber 11F exist in the main body 110, and the other parts, that is, the longitudinal intermediate part extend outward from the main body 110 in a loop
  • the extension fiber portion 113 in that case is configured to include a loop-like protrusion of such a fiber 11F.
  • One of the main roles of the extended fiber portion 113 is, as described above, to entangle the plurality of fiber masses 11 contained in the absorbent core 40 with each other, or the fiber mass 11 and the water absorbent fibers 12F. .
  • the extension length from the main body part 110 of the extension fiber part 113 becomes long, or the thickness of the extension fiber part 113 becomes thick, or the number of the extension fiber parts 113 which one fiber mass 11 has
  • the connection between the objects being entangled via the extension fiber portion 113 becomes strong and it becomes difficult to release the entanglement, so that the predetermined effect of the present invention is exhibited more stably.
  • the extended fiber portion 113 is relatively abundant in the skeletal surface 112 which is the cut surface. On the other hand, it does not exist at all in the basic surface 111 which is a non-cut surface, or its number is smaller than that of the skeletal surface 112 even if it exists. As described above, the reason why the extension fiber portion 113 is unevenly distributed on the skeletal surface 112 which is the cut surface is that most of the extension fiber portions 113 are “fluffs” generated by cutting of the raw material fiber sheet.
  • the skeletal surface 112 formed by cutting the raw fiber sheet 10bs is entirely rubbed by the cutting means such as a cutter at the time of cutting, fuzz made of the constituent fibers 11F of the sheet 10bs is easily formed, so-called fuzzing easy.
  • the cutting means such as a cutter at the time of cutting
  • fuzz made of the constituent fibers 11F of the sheet 10bs is easily formed, so-called fuzzing easy.
  • the basic surface 111 which is a non-cut surface does not have friction with such a cutting means, it is hard to form a fluff, ie, the extension fiber part 113.
  • the spacing L1a (the spacing in the first direction, see FIG. 6) and the spacing L2a (the spacing in the second direction, see FIG. 6) of the cutting line at the time of cutting the raw fiber sheet 10bs Is preferably 0.3 mm or more, more preferably 0.5 mm or more, and preferably 30 mm or less, more preferably, from the viewpoint of and the dimension required for the fiber mass 11 to exhibit a predetermined effect. Is less than 15 mm.
  • the fiber mass 11 is an extension fiber bundle portion including a plurality of fibers 11F extending outward from the main body portion 110, more specifically, the skeletal surface 112, as one type of the extension fiber portion 113. It has 113S. At least one of the extension fiber portions 113 included in the fiber mass 11 may be this extension fiber bundle portion 113S.
  • the extended fiber bundle portion 113S is configured by gathering together a plurality of fibers 11F extending from the skeletal surface 112, and the extended length from the skeletal surface 112 is longer than the extended fiber portion 113. It is characterized by points.
  • the extended fiber bundle portion 113S may be present also on the basic surface 111, but is typically present on the skeletal surface 112 as shown in FIG.
  • the number is fewer than the skeletal surface 112.
  • the reason is the same as the reason why the extension fiber portion 113 mainly exists in the skeletal surface 112 which is the cut surface, as described above.
  • the fiber mass 11 has such an extended fiber bundle portion 113S which should be also referred to as a long and thick large-sized extended fiber portion 113, the fiber mass 11 or the fiber mass 11 and the water absorbing fiber 12F Confounding is further intensified, and as a result, the predetermined effect of the present invention due to the presence of the fiber mass 11 is more stably exhibited.
  • the extended fiber bundle portion 113S can be easily formed by performing the above-described cutting of the raw material fiber sheet 10bs under the condition of being easily fuzzed (see FIG. 6).
  • the extension length from the main body part 110 of the extension fiber bundle part 113S is preferably 0.2 mm or more, more preferably 0.5 mm or more, and Preferably it is 7 mm or less, More preferably, it is 4 mm or less.
  • the extension length of the extension fiber bundle portion 113S can be measured in the identification operation (boundary confirmation operation) of the outer shape of the fiber mass 11 described above. Specifically, for example, using a microscope (50 magnification) made of Keyence, a double-sided tape made by 3M Co., Ltd.
  • the length of the extension in the fiber 11F extended from the outer shape is measured, and the measured extension The length of the portion is taken as the extension length of the extension fiber bundle portion 113S.
  • the plurality of constituent fibers 11F be thermally fused to each other.
  • the heat-sealed portion of such an extended fiber bundle portion 113S is generally in the longitudinal direction of the extended fiber bundle portion 113S as compared with the other portion (non-heat-sealed portion) of the extended fiber bundle portion 113S.
  • the crosswise length (in the case where the cross section of the heat-sealed portion is circular, the diameter) is long in the direction orthogonal to Since the extension fiber bundle portion 113S has a heat-sealed portion that can be said to be such a large diameter portion, the strength of the extension fiber bundle portion 113S itself is enhanced, and thereby, via the extension fiber bundle portion 113S.
  • the entanglement between the fiber masses 11 which are entangled with each other or the fiber mass 11 and the water absorbent fibers 12F is further strengthened.
  • extension fiber bundle portion 113S has a heat fusion bonding portion, not only when the extension fiber bundle portion 113S is in a dry state but also when it is in a wet state by absorbing water, There is an advantage that the strength, shape retention property, and the like of the extended fiber bundle portion 113S itself are enhanced. And by such merits, when the absorbent core 40 is applied to the absorbent article, not only when the absorbent core 40 is in a dry state, but also body fluids such as urine and menstrual blood excreted by the wearer Even in the case of absorption to a wet state, the above-mentioned effects due to the presence of the fiber mass 11 can be stably exhibited.
  • Such an extension fiber bundle portion 113S having a heat fusion bonding portion is used as a raw material fiber sheet 10bs in the manufacturing process of the fiber mass 11 as shown in FIG. 6, that is, the cutting process of the raw material fiber sheet 10bs of the fiber mass 11. It can be manufactured by using the above-mentioned "fiber sheet having a heat-sealed portion between constituent fibers".
  • the constituent fibers 11F of the fiber mass 11 include synthetic fibers.
  • the synthetic fiber used as the fiber 11F is preferably one having a water absorption lower than that of the water absorbent fiber 12F (weak water absorption), and a non-water absorbent synthetic fiber is particularly preferable.
  • the constituent fiber 11F of the fiber mass 11 may contain fiber components (for example, natural fibers) other than synthetic fibers, but the absorption fiber 11F contains a weakly hydrophilic fiber, preferably a non-water absorbent fiber.
  • the content of synthetic fibers as constituent fibers 11F in the fiber mass 11 is preferably 90% by mass or more with respect to the total mass of the fiber mass 11, and 100 mass%, that is, the fiber mass 11 is formed of only synthetic fibers Is most preferred.
  • the synthetic fiber as the constituent fiber 11F is non-water-absorptive, the effects due to the presence of the fiber mass 11 described above are exhibited more stably.
  • the term "absorbent" is readily understood by those skilled in the art, for example, as pulp is said to be absorbent.
  • thermoplastic fibers are weakly water-absorbing (especially non-water-absorbing).
  • the degree of water absorbency of the fiber can be compared with the difference in relative water absorbency by the value of water content measured by the following method, and a more preferable range can also be defined. The higher the value of such moisture content, the stronger the water absorbability of the fiber.
  • the water-absorbent fiber the water content is preferably 6% or more, more preferably 10% or more.
  • the synthetic fiber preferably has a moisture content of less than 6%, more preferably less than 4%. When the water content is less than 6%, the fiber can be determined as a non-water absorbent fiber.
  • the moisture content was calculated by applying the moisture content test method of JIS P 8203 correspondingly. That is, the fiber sample was allowed to stand in a test room with a temperature of 40 ° C. and a relative humidity of 80% RH for 24 hours, and then the weight W (g) of the fiber sample before absolute drying was measured in the room. Thereafter, the fiber sample was allowed to stand for 1 hour in an electric drier (for example, manufactured by Isuzu Seisakusho Co., Ltd.) at a temperature of 105 ⁇ 2 ° C. to carry out a bone-drying treatment of the fiber sample.
  • an electric drier for example, manufactured by Isuzu Seisakusho Co., Ltd.
  • Si silica gel e.g., silica gel
  • Saran wrap registered trademark
  • Asahi Kasei Co., Ltd. in a test room with standard temperature of 20 ⁇ 2 ° C. and relative temperature of 65 ⁇ 2% Place Toyoda Kako Co., Ltd. in a glass desig- eter (for example, manufactured by Tech Jam Co., Ltd.), and allow the fiber sample to stand until the temperature reaches 20 ⁇ 2 ° C.
  • the constant weight W '(g) of the fiber sample is weighed, and the moisture content of the fiber sample is determined by the following equation.
  • Moisture content (%) (W-W '/ W') x 100
  • the fiber mass 11 preferably has a three-dimensional structure in which a plurality of thermoplastic fibers are heat-sealed to one another.
  • a synthetic fiber used as a constituent fiber 11F of the fiber mass 11 is preferably a thermoplastic fiber.
  • the extension fiber bundle portion 113S has a heat fusion bonding portion
  • the component fiber 11F of the fiber mass 11 is a thermoplastic fiber, such an extension fiber bundle portion It is also possible to obtain the preferred form of 113S.
  • the raw material fiber sheet 10bs may be configured in the same manner.
  • the raw material fiber sheet 10bs in which the fusion-bonded portion is dispersed three-dimensionally can be manufactured by applying heat treatment such as hot air treatment to the web or nonwoven fabric mainly composed of thermoplastic fibers.
  • thermoplastic resin suitable as a material of the constituent fiber 11F of the fiber mass 11, for example, polyolefins such as polyethylene and polypropylene; polyesters such as polyethylene terephthalate; polyamides such as nylon 6 and nylon 66; Polyacrylic acid, polymethacrylic acid alkyl ester, polyvinyl chloride, polyvinylidene chloride and the like can be mentioned, and these can be used alone or in combination of two or more.
  • the fiber 11F may be a single fiber made of one kind of synthetic resin (thermoplastic resin) or a blend polymer in which two or more kinds of synthetic resins are mixed, or may be a composite fiber.
  • the composite fiber here is a synthetic fiber (thermoplastic fiber) obtained by combining two or more types of synthetic resins having different components with a spinneret and simultaneously spinning them, and a plurality of components are continuous in the longitudinal direction of the fiber.
  • the form of the composite fiber includes a core-sheath type, a side-by-side type, and the like, and is not particularly limited.
  • the fiber mass 11 preferably has a contact angle with water of less than 90 degrees, particularly 70 degrees or less, from the viewpoint of further improving the drawability of the body fluid in the initial excretion.
  • Such fibers can be obtained by treating the above-mentioned non-water absorbent synthetic fibers with a hydrophilizing agent according to a conventional method.
  • Conventional surfactants can be used as the hydrophilizing agent.
  • ⁇ Method of measuring contact angle> The fiber is taken out of the object to be measured (absorbent core), and the contact angle of water to the fiber is measured.
  • an automatic contact angle meter MCA-J manufactured by Kyowa Interface Science Co., Ltd. is used as a measuring device. Deionized water is used to measure the contact angle.
  • the amount of liquid discharged from an inkjet type water droplet discharge part (manufactured by Cluster Technology, pulse injector CTC-25 with a discharge hole diameter of 25 ⁇ m) is set to 20 picoliter, and a water droplet is dropped right above the fiber. The state of dropping is recorded on a high-speed recording device connected to a camera installed horizontally.
  • the recording device is preferably a personal computer in which a high-speed capture device is incorporated.
  • an image is recorded every 17 msec.
  • the recorded video the first image of a drop of water on the fiber, attached software FAMAS (version of software is 2.6.2, analysis method is the drop method, analysis method is the ⁇ / 2 method, image processing algorithm Image analysis is performed with no reflection, image processing image mode is frame, threshold level is 200, curvature correction is not performed, and the angle between the surface of the water droplet that touches the air and the fiber is calculated. Be a corner.
  • the fiber removed from the object to be measured is cut into a fiber length of 1 mm, and the fiber is placed on the sample table of the contact angle meter and kept horizontal.
  • a contact angle of N 5 is measured to one decimal place, and a value obtained by averaging a total of ten measured values (rounded to the second decimal place) is defined as the contact angle of the fiber with water.
  • the measurement environment is room temperature 22 ⁇ 2 ° C. and humidity 65 ⁇ 2% RH.
  • this absorber is an adhesive agent, If it is fixed to another component by fusion bonding etc., remove the adhesive force by a method such as blowing cold air of the cold spray within the range that does not affect the contact angle of the fiber. Take it out of This procedure is common to all measurements herein.
  • water absorbent fiber 12F a water absorbent fiber conventionally used as a material for forming an absorbent of this type of absorbent article can be used.
  • water-absorbing fibers include wood pulp such as softwood pulp and hardwood pulp, natural fiber such as non-wood pulp such as cotton pulp and hemp pulp; modified pulp such as cationized pulp and mercerized pulp; cupra, rayon, etc.
  • the regenerated fiber etc. of these are mentioned, These 1 type can be used individually or in mixture of 2 or more types.
  • the main role of the water absorbent fiber 12F is the improvement of the liquid absorbability of the absorber 4, as the water absorbent fiber 12F, natural fibers and regenerated fibers (cellulose fibers) are preferable.
  • the content mass ratio of the fiber mass 11 to the water absorbing fiber 12F is not particularly limited, and it may be appropriately adjusted according to the kind of the component fiber (synthetic fiber) 11F of the fiber mass 11 and the water absorbing fiber 12F. Good.
  • the constituent fiber 11F of the fiber mass 11 is a thermoplastic fiber (non-water absorbent synthetic fiber) and the water absorbent fiber 12F is a cellulose water absorbent fiber
  • the predetermined effect of the present invention can be more reliably exhibited.
  • the former (fiber mass 11) / the latter (water absorbing fiber 12F) is preferably 20/80 to 80/20, more preferably 40. / 60 to 60/40.
  • the content of the fiber mass 11 in the absorber 4 is preferably 20% by mass or more, more preferably 40% by mass or more, and preferably 80% by mass or less, based on the total mass of the absorber 4 in a dry state. Preferably it is 60 mass% or less.
  • the content of the water-absorbent fibers 12F in the absorbent body 4 is preferably 20% by mass or more, more preferably 40% by mass or more, and preferably 80% by mass or less, based on the total mass of the absorbent 4 in a dry state. More preferably, it is 60 mass% or less.
  • the basis weight of the fiber mass 11 in the absorbent body 4 is preferably 32 g / m 2 or more, more preferably 80 g / m 2 or more, and preferably 640 g / m 2 or less, more preferably 480 g / m 2 or less.
  • the basis weight of the water-absorbent fiber 12F in the absorber 4 is preferably 32 g / m 2 or more, more preferably 80 g / m 2 or more, and preferably 640 g / m 2 or less, more preferably 480 g / m 2 or less .
  • Absorbent body 4 can be manufactured similarly to the absorbent body containing this kind of fiber material.
  • the fiber mass 11 is a raw material fiber sheet (a sheet having the same composition as the fiber mass 11 and having a size larger than that of the fiber mass 11) as a raw material using a cutting means such as a cutter.
  • a cutting means such as a cutter.
  • the absorber 4 containing the fiber lump 11 and the water absorbing fiber 12F can be manufactured according to a conventional method, for example using the well-known fiber laying apparatus provided with the rotating drum.
  • Such a fiber-stacking device typically conveys a rotating drum having a recess for accumulation formed on the outer peripheral surface, and the raw material of the absorbent core 40 (fiber mass 11, water-absorbent fiber 12F) to the recess for accumulation.
  • An air flow (vacuum) generated in the flow path by suction from the inside of the rotating drum while rotating the rotating drum around the rotation axis along the circumferential direction of the drum The raw material carried on the air) is accumulated in the accumulation recess.
  • a piled material formed in the accumulation recess by such a stacking process is an absorbent core 40.
  • the basis weight of the absorber 4 may be appropriately adjusted depending on the application and the like.
  • the basis weight of the absorber 4 is preferably 100 g / m 2 or more, more preferably 200 g / m 2 or more And preferably 800 g / m 2 or less, more preferably 600 g / m 2 or less.
  • the basis weight of the absorber 4 shown here can be applied to the absorptive core 40 as it is.
  • the absorber 4 was comprised including the absorptive core 40 and the core wrap sheet 41 which coat
  • all of the fiber mass (synthetic fiber aggregate) contained in the absorbent core may not be a shaped fiber aggregate such as the fiber mass 11, and it deviates from the spirit of the present invention As long as it is not within the range, a very small amount of irregular fiber assembly may be contained in addition to such a regular fiber assembly.
  • the absorbent article of the present invention widely includes articles used for absorbing body fluid (urine, soft feces, menstrual blood, sweat, etc.) discharged from the human body, and in addition to the above-described sanitary napkins, sanitary shorts and fastenings
  • body fluid urine, soft feces, menstrual blood, sweat, etc.
  • sanitary napkins sanitary shorts and fastenings
  • the so-called unfolded disposable diaper having a tape, the pants-type disposable diaper, the incontinence pad and the like are included. Further, the following appendices will be disclosed regarding the embodiment of the present invention described above.
  • ⁇ 1> Used directly or indirectly on the skin and used at the opposite surface of the skin facing relatively near to the user's skin and at the position far away from the user's skin
  • An absorbent body having a skin-facing surface comprising a fiber mass containing synthetic fibers, and a water-absorbent fiber, wherein a plurality of the fiber masses or the fiber mass and the water-absorbent fiber are mutually entangled
  • ⁇ 2> The absorbent body according to ⁇ 1>, wherein the content mass ratio of the fiber mass to the water absorbent fiber gradually increases from the skin facing surface side toward the non-skin facing surface side.
  • the ratio of the content mass of the fiber mass to the total content mass of the fiber mass and the water-absorbent fiber gradually increases from the skin-facing surface to the non-skin-facing surface as described in ⁇ 3>.
  • Absorber The ratio of the content mass of the fiber mass to the total content mass of the fiber mass and the water-absorbent fiber is 0 mass% or more and 60 mass% or less on the skin opposing surface side, and 50 mass on the non-skin opposing surface side
  • the absorber as described in said ⁇ 5> whose ⁇ 6> above-mentioned difference is 80 mass% or more.
  • ⁇ 7> The fiber mass according to any one of ⁇ 1> to ⁇ 6>, having a main body portion defined by two opposing basic surfaces and a skeletal surface intersecting with both the basic surfaces.
  • ⁇ 8> The absorber according to ⁇ 7>, wherein a total area of the two basic surfaces is larger than a total area of the skeletal surface.
  • ⁇ 9> The absorption according to ⁇ 7> or ⁇ 8>, wherein the basic surface has a rectangular shape in plan view, and the short side of the rectangular shape is equal to or shorter than the thickness of the absorber. body.
  • the absorber as described in said ⁇ 9> whose length of the short side of the ⁇ 10> said basic surface is 0.3 mm or more, preferably 0.5 mm or more, and 10 mm or less, preferably 6 mm or less.
  • the number per unit area of the fiber end portion present in each of the basic surface and the skeletal surface is larger in the skeletal surface than in the basic surface. Absorber as described.
  • the ratio N 1 / N 2 of the number N 1 per unit area of the fiber end present in the basic surface and the number N 2 per unit area of the fiber end present in the skeletal surface is 0
  • ⁇ 15> Any one of the above ⁇ 7> to ⁇ 14>, wherein the number per unit area of the fiber end present in the skeletal surface is 5 or more and 50 or less, preferably 8 or more and 40 or less
  • ⁇ 17> The absorbent according to ⁇ 16>, wherein at least one of the extended fiber portions is an extended fiber bundle portion including a plurality of fibers extending outward from the skeletal surface.
  • ⁇ 18> The absorbent according to any one of ⁇ 1> to ⁇ 17>, wherein a water absorbing polymer is contained on the side facing the skin.
  • ⁇ 19> The absorbent according to any one of ⁇ 1> to ⁇ 18>, wherein the mass ratio of the fiber mass to the water absorbent fiber is 20/80 to 80/20 as the former / the latter.
  • ⁇ 20> The absorbent according to any one of ⁇ 1> to ⁇ 19>, wherein the synthetic fiber contained in the fiber mass is non-water absorbent.
  • the water absorbent fiber is a cellulose-based water absorbent fiber.
  • ⁇ 22> The absorbent according to any one of ⁇ 1> to ⁇ 21>, wherein a contact angle of the fiber mass with water is less than 90 degrees, preferably 70 degrees or less.
  • ⁇ 23> The absorbent according to ⁇ 22>, wherein the fiber mass is treated with a hydrophilizing agent.
  • ⁇ 24> The absorbent according to any one of ⁇ 1> to ⁇ 23>, wherein the absorbent comprises an absorbent core and a core wrap sheet.
  • the fiber mass is entangled with other fiber masses or the water absorbent fibers in the absorbent body, and also present in a state capable of being entangled with other fiber masses or the water absorbent fibers The absorbent according to any one of the above ⁇ 1> to ⁇ 24>.
  • the total number of the fiber mass bonded by the entanglement and the fiber mass in the entangled state is preferably half or more, more preferably 70%, of the total number of fiber mass in the absorbent.
  • ⁇ 27> Preferably 70% or more, more preferably 80% or more of the total number of the fiber mass having a bonding portion with the other fiber mass or the water-absorbent fiber is formed by the fiber entanglement
  • An absorbent article comprising the absorbent according to any one of ⁇ 1> to ⁇ 28>.
  • Example 1 A sanitary napkin having the same basic configuration as the napkin 1 shown in FIG. 1 was produced.
  • As a surface sheet using the air-through nonwoven fabric having a basis weight of 30 g / m 2, as the back sheet, 37 g / m polyethylene resin film 2 (FL-KDJ100nN, Daehwa Kogyo) was used.
  • the absorbent body is a core wrap sheet comprising a fiber mass and a water absorbent fiber as a fibrous material of the absorbent core, and a tissue paper having a basis weight of 16 g / m 2 and prepared separately, using a conventional fiber stacking device.
  • the production of the fiber mass was carried out by cutting the raw material fiber sheet in the form of a ridge according to FIG.
  • the arrangement of fiber materials (fiber lumps, water-absorbent fibers) in the absorbent body of Example 1 is the same as the absorbent core 4 shown in FIG. It is set as the arrangement which increases gradually as it goes to the non-skin opposing surface side.
  • a non-water-absorbent thermoplastic fiber consisting of polyethylene and polyethylene terephthalate resin treated with the following composition A as a raw fiber sheet for the fiber mass (a contact angle of 68 degrees with water) having a basis weight of 21 g / a
  • An air-through non-woven fabric (a fiber sheet having a heat-sealed portion between constituent fibers) of m 2 was used.
  • Softwood bleached kraft pulp (NBKP) was used as a water absorbing fiber.
  • the fiber mass used for the absorber (a synthetic fiber aggregate of a fixed shape) has a rectangular parallelepiped main body as shown in FIG.
  • the short side 111a of the basic surface 111 is 0.8 mm
  • the long side 111b And the thickness T was 0.6 mm.
  • the number per unit area of the fiber end in the basic surface 111 was 3.2 / mm 2
  • the number per unit area of the fiber end in the skeletal surface 112 was 19.2 / mm 2 .
  • composition of Composition A -Alkyl phosphoric acid ester potassium salt (made by Kao Corp., potassium hydroxide neutralized product of gripper 4131): 25% by mass -Dialkyl sulfosuccinate sodium salt (Kao Co., Ltd. Perex OT-P): 10% by mass ⁇ Alkyl (stearyl) betaine (Kao Co., Ltd. Anthole 86B): 15% by mass -30% by mass of polyoxyethylene (addition number of moles: 2) stearylamide (Amizole SDE manufactured by Kawaken Fine Chemicals Co., Ltd.) ⁇ Polyoxyethylene, polyoxypropylene modified silicone (Shin-Etsu Chemical Co., Ltd. X-22-4515): 20% by mass
  • Example 2 The arrangement of fiber materials (fiber lumps, water-absorbent fibers) in the absorbent body is, as in the case of the absorbent body 4A shown in FIG.
  • a sanitary napkin was produced as in Example 2 in the same manner as Example 1 except for the above. That is, the absorbent body in the sanitary napkin of Example 2 has the water absorbing fiber rich portion 12P on the skin facing surface side and the fiber lump rich portion 11P on the non-skin facing surface side, and both portions 12P and 11P have their interfaces. And the interface was located at the center in the thickness direction of the absorber.
  • Example 3 the fiber mass occupancy rate of the water-absorbent fiber-rich portion 12P is 0% by mass, that is, the water-absorbent fiber content on the skin facing surface side of the absorber is 100% by mass, and the fiber mass of the fiber mass-rich portion 11P
  • a sanitary napkin of Example 3 was produced using the same absorbent body, except that the content was 100% by mass, that is, the occupied amount of water-absorbing fibers on the non-skin facing surface side of the absorbent body was 0% by mass.
  • Example 4 In Example 3, the fiber mass was changed to one in which the short side 111 a of the basic surface 111 is 0.8 mm, the long side 111 b is 5.0 mm, and the thickness is 0.6 mm. In the fiber mass after this change, the number per unit area of the fiber end was the same as that of Example 2. A sanitary napkin including the same absorbent body as in Example 3 was produced except for the above points, and it was referred to as Example 4.
  • Comparative Example 1 An absorbent body of a commercially available sanitary napkin (manufactured by Unicharm Co., Ltd., trade name "Tanom Pew Slim 23 cm") was used as Comparative Example 1 as it was.
  • the absorbent body of Comparative Example 1 is a mixture of synthetic fibers and cellulosic fibers (water absorbent fibers), and does not contain fiber lumps.
  • Comparative Example 2 A sanitary napkin was produced in the same manner as in Example 1 except that the absorber was changed to the following one with reference to Patent Document 1 as Comparative Example 2.
  • the absorbent used in Comparative Example 2 is contained in the absorbent core by using an irregular-shaped non-woven fabric piece as a fiber mass in the absorbent core and subjecting the absorbent core to a core wrap sheet followed by hot air processing.
  • the nonwoven fabric pieces are the same as the absorbent used in Example 1 except that the non-woven fabric pieces are heat-sealed to each other.
  • a mixed aggregate of nonwoven fabric pieces and pulp fibers (length 210 mm ⁇ width 66 mm) is placed in an electric dryer (for example, Isuzu Co., Ltd.) at a temperature of 150 ° C.
  • the sheet was allowed to stand for a second and the non-woven fabric pieces were heat-sealed.
  • the irregular-shaped nonwoven fabric piece used was manufactured by tearing off the same air through nonwoven fabric used in Examples 1 and 2 in any direction, and the crossover length in plan view was about 25 mm.
  • WC compressed work volume
  • the amount of work to be compressed is expressed by the following formula, and the unit is "mN cm / cm 2 ".
  • T m, T o and P a are each 490 mN / cm 2 load at the thickness 4.9 mN / cm 2 load at the thickness, and the measurement of the load (compression process) (mN / cm 2) Show.
  • the amount of compression work thus calculated is the amount of compression work (w-WC) in the wet state of the sample. The larger the value of w-WC, the higher the cushioning property is.
  • Absorbent article provided with an absorbent in a wet state to be measured by the above-mentioned measurement method is adjusted as follows. First, the absorbent article prior to injection of defibrillated horse blood is allowed to stand for 24 hours under an environment of a temperature of 23 ° C. and a relative humidity of 50% RH to prepare a dry absorbent article.
  • the absorbent article in the dry state is placed horizontally with the top sheet side (skin facing surface side) facing up, and an oval inlet (50 mm long, 23 m short diameter) is placed on the top sheet, After injecting 3.0 g of defibrillated horse blood from the inlet and leaving still for 1 minute, 3.0 g of defibrillated horse blood is further injected, and the condition is maintained for 1 minute after injection to obtain a moist absorbent. An absorbent article provided is obtained.
  • the defibrillated horse blood injected into the subject of measurement is the same as that prepared in ⁇ Method of measuring surface diffusion area> described later.
  • the recovery work (WC ') of the sample can be measured using the aforementioned KES.
  • the recovery work amount (WC ′) was measured using an automated compression testing apparatus KES-G5 manufactured by Kato Tech Co., Ltd.
  • the measurement procedure is as follows.
  • the "absorbent article (absorber-equipped sanitary napkin)" as a sample is attached to the test stand of the compression test apparatus.
  • the sample is compressed between steel plates having a circular flat surface of 2 cm 2 in area.
  • the compression rate is 0.2 cm / sec
  • the maximum compression load is 2450 mN / cm 2 .
  • the recovery process is also measured at the same speed.
  • the recovery work amount (WC ′) is expressed by the following formula, and the unit is “mN ⁇ cm / cm 2 ”.
  • T m, T 0 and P b are each 2450mN / cm 2 load at the thickness 4.9 mN / cm 2 load at the thickness, and the measurement of the load (recovery process) (mN / cm 2) Show.
  • this recovery work amount (WC ') is not displayed on the measurement result screen of KES-G5, but the compression work amount (WC) and recovery work amount (WC') are displayed on the measurement result screen.
  • the "dry absorbent article (napkin)” is used as a sample in the above-mentioned ⁇ Method of measuring recovery work (WC')>. It is measured by The absorbent contained in the dry absorbent article is unused, does not absorb the liquid, and is in the dry state. According to the present inventors, the larger the value of d-WC ', the higher the compression recovery in the dry state of the absorber, and the higher the evaluation.
  • the compressive strain rate ( ⁇ T / T 0 ) of the sample can be measured using the aforementioned KES.
  • the compression strain rate ( ⁇ T / T 0 ) was measured using an automated compression testing apparatus KES-G5 manufactured by Kato Tech Co., Ltd. The measurement procedure is as follows. The "absorbent article (absorber-equipped sanitary napkin)" as a sample is attached to the test stand of the compression test apparatus.
  • the sample is compressed between steel plates having a circular flat surface of area 2 cm 2 , the load at the time of compression is gradually increased, and when the load reaches a predetermined maximum value (maximum load) measuring the thickness (compressed thickness) T m of the measuring object. Take care not to wrinkle or bend the measurement object.
  • the measurement conditions of the compression tester are as follows. ⁇ Compression speed: 0.2 mm / sec ⁇ Maximum load: 2450 mN / cm 2 ⁇ SENS: 10 ⁇ DEF: 20 Further, the initial thickness (T 0 ) of the measurement object was the thickness at the time when the load was 103.9 mN / cm 2 .
  • dry compression strain rate (d ⁇ T / T 0 ) is a “dry state absorbent article (a sanitary napkin) as a sample in the above-mentioned ⁇ Method of measuring compressive strain rate ( ⁇ T / T 0 )> ) Is measured.
  • the absorbent contained in the dry absorbent article is unused, does not absorb the liquid, and is in the dry state. According to the present inventors, the larger the value of d ⁇ T / T 0 is, the higher the flexibility of the absorber in the dry state is, which is highly evaluated.
  • the measurement conditions of d-WC ′ and d- ⁇ T / T 0 were set to be 10 times faster than the general conditions of KES-G5. According to the inventors, such measurement conditions can further embody the movement of the wearer such as walking and sitting.
  • the deflection rate of the sanitary napkin was evaluated using a driven lower-body human body model for women.
  • the central width (lateral length in the longitudinal center of the napkin) (central width before walking) of the napkin to be measured was measured, and the napkin was attached to a short and attached to a human body model for women.
  • the human body model is walked at a speed of 100 steps / minute for 30 minutes, and while walking on the human body model, after 3 minutes walking, 1.5 g of defibrinated horse blood is injected into the fitted napkin in 15 seconds. Repeated 6 times, a total of 9 g of defibrinated horse blood was injected into the napkin.
  • the measurement object (a sanitary napkin) is fixed on a slope having an angle of 45 ° with respect to the horizontal surface with its skin-facing surface facing the slope, and 1.5 g of defibrillated horse blood on the skin-facing surface of the measurement target.
  • the solution is injected for 23 seconds, and after standing for 3 minutes, the same amount of defibrillated horse blood is injected again for the same time at the same injection site. Repeat the injection and leaving operation of this defiberized horse blood six times to inject a total of 9 g of defibrillated horse blood into the subject. After completion of the injection operation, the diffusion area of defibrillated horse blood on the skin-facing surface to be measured is measured, and this surface diffusion area is taken as the measurement target.
  • the measurement target S (a sanitary napkin) has a square shape of 240 mm ⁇ 75 mm in a plan view, supplementarily to ⁇ Method of measuring surface diffusion area>.
  • the measurement stand 100 used for measurement has a slope 100 a having an angle ⁇ of 45 ° with respect to the horizontal plane. Place the measurement target S on the slope 100a so that the skin-facing surface faces the slope 100a, and further, on the measurement target S, the acrylic plate 101 with a thickness of 3 mm larger than the measurement target S.
  • Defibrillated horse blood injected as simulated blood to the measurement target S is a B-type viscometer (manufactured by Toki Sangyo Co., Ltd. Model No.
  • the measured viscosity is 8 mPa ⁇ s.
  • defibrillation horse blood for example, defibrillation horse blood manufactured by Japan BioTest Laboratories, Inc. can be used, and the above-mentioned predetermined viscosity can be adjusted by adjusting the blood cell / plasma ratio and the like as necessary. It can be adjusted to the range.
  • the injection position of the defibrillated horse blood in the measurement target S is the center of the skin-facing surface of the measurement target S (the portion indicated by the arrow in FIG.
  • the absorber of the present invention has high cushioning property and is difficult to be twisted, is excellent in liquid drawability, and can improve the wearing feeling when applied to an absorbent article. Moreover, since the absorbent article of this invention comprises such a high quality absorber, it is excellent in a wearing feeling and leakproofness.

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Veterinary Medicine (AREA)
  • Public Health (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • Epidemiology (AREA)
  • Vascular Medicine (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Biomedical Technology (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Hematology (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Nursing (AREA)
  • Orthopedic Medicine & Surgery (AREA)
  • Environmental & Geological Engineering (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

Ce corps absorbant (4) comprend des fibres absorbantes (12F) et des blocs de fibres (11) comprenant des fibres synthétiques (11F), une pluralité de blocs de fibres (11) qui sont entrelacés les uns avec les autres, ou des blocs de fibres (11) et des fibres absorbantes (12F) qui sont entrelacées. Le rapport de masse (rapport de bloc de fibres) de blocs de fibres (11) contenus par rapport aux fibres absorbantes (12F) est plus petit sur un côté faisant face à la peau (côté feuille de surface (2)) du corps absorbant (4) que sur un côté non orienté vers la peau (côté feuille de surface (3)) de celui-ci. Les blocs de fibres (11) ont un corps principal (110) défini par deux surfaces de base (111) mutuellement opposées et une surface de squelette (112) croisant les deux surfaces de base (111).
PCT/JP2018/042938 2017-11-28 2018-11-21 Corps absorbant et article absorbant WO2019107238A1 (fr)

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CN201880059620.9A CN111093583B (zh) 2017-11-28 2018-11-21 吸收体和吸收性物品
EP18882479.1A EP3677235A4 (fr) 2017-11-28 2018-11-21 Corps absorbant et article absorbant
US16/650,699 US20200289343A1 (en) 2017-11-28 2018-11-21 Absorbent body and absorbent article
RU2020120379A RU2763716C2 (ru) 2017-11-28 2018-11-21 Впитывающий элемент и впитывающее изделие

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RU2763716C2 (ru) 2021-12-30
CN111093583A (zh) 2020-05-01
RU2020120379A3 (fr) 2021-12-29

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