WO2019104610A1 - Preparation device for thermally stable spray coating and preparation method - Google Patents

Preparation device for thermally stable spray coating and preparation method Download PDF

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Publication number
WO2019104610A1
WO2019104610A1 PCT/CN2017/113840 CN2017113840W WO2019104610A1 WO 2019104610 A1 WO2019104610 A1 WO 2019104610A1 CN 2017113840 W CN2017113840 W CN 2017113840W WO 2019104610 A1 WO2019104610 A1 WO 2019104610A1
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disposed
pipe
sensor
spray coating
vacuum
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PCT/CN2017/113840
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French (fr)
Chinese (zh)
Inventor
沈培培
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惠州市永明丰实业有限公司
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Priority to PCT/CN2017/113840 priority Critical patent/WO2019104610A1/en
Publication of WO2019104610A1 publication Critical patent/WO2019104610A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application

Definitions

  • the invention relates to the technical field of heat stable spray coating production, in particular to a heat stable spray coating preparation device and a preparation method thereof.
  • Paint traditionally known in China as paint, is a continuous film that is applied to the surface of a protected or decorated object and that forms a strong bond with the object to be coated, usually based on resin, oil, or emulsion. Adding or not adding pigments, fillers, adding appropriate additives, viscous liquids prepared with organic solvents or water, the more authoritative "painting process" book in the Chinese coating industry is defined as: "Coating is a material, This material can be applied to the surface of the object by different construction processes to form a solid film with strong adhesion and strength and continuousness. The film thus formed is called a coating film, also known as a paint film or a coating, and the heat stable spray coating is used. It is one of the coatings and has good heat resistance.
  • the heat stable spray coating preparation device often adopts a simple mixing and agitation production mode, and the quality of the produced paint is generally affected, which affects normal use.
  • An object of the present invention is to provide a heat stable spray coating preparation apparatus and a preparation method thereof in order to solve the above problems.
  • a heat stable spray coating preparation apparatus comprising a can body, a foot, a feed pipe and a discharge pipe, the foot being provided around the bottom surface of the can body, the foot a pumping seat is disposed in the middle portion, a vacuum pump is disposed on the pumping seat, a vacuuming pipeline is disposed at an end of the vacuum pump, a solenoid valve 2 is disposed at an end of the vacuuming pipeline, and the outlet is disposed at a side of the pumping seat a material pipe, a discharge valve is disposed on the discharge pipe, and a motor base is disposed in a middle portion of the top surface of the tank body, and the motor base is adjacent to the motor
  • the inlet side is provided with a liquid inlet pipe, the inner side of the liquid inlet pipe is provided with a pipe plug, and the other side of the motor frame is provided with the feeding pipe, and the feeding pipe is provided with an end cover, the motor frame
  • the top surface is provided with a speed reducer, the end of
  • the number of the feet is four, the material of the foot is cast iron, the pump seat is welded on the foot, and the flow rate of the vacuum pump is not less than 10 L/min.
  • the material of the vacuuming pipeline is aluminum alloy
  • the wall thickness of the vacuuming pipeline is not less than 2 mm
  • the response time of the electromagnetic valve 2 and the electromagnetic valve 1 is not more than 1 s.
  • the solenoid valve 2 is fixed to the vacuuming line by a screw member, and the solenoid valve is fixed to the discharge pipe by a screw.
  • the material of the liquid inlet tube is an aluminum alloy, and the liquid inlet tube is fixed in the tank body by screws.
  • the material of the tube plug is tempered rubber, and the tube plug is inserted into the tube.
  • the liquid pipe is mated, the material of the feeding pipe is aluminum alloy, the wall thickness of the liquid inlet pipe and the feeding pipe are the same, and the end cap is fixed on the feeding pipe by a rotating pin.
  • the speed reducer is a two-stage gear reducer
  • the rated speed of the servo motor is 720 Rpm
  • the insulation level of the servo motor is F-class
  • the cross-sectional shape of the rotating shaft is circular or square In one of the shapes, the rotating shaft and the speed reducer are connected by a coupling.
  • the material of the agitating blade is high-speed steel, the number of the agitating blades is not less than two, the fixing frame is slidably connected with the rotating shaft, and the continuous working time of the temperature sensor does not exceed 4 hours. , the work interval is not less than 15min.
  • the operating refresh rate of the vacuum sensor is not less than 60 Hz
  • the repeatability error of the color sensor is not higher than 0.01
  • the flow sensor operates in a piezoelectric mode.
  • the electric heating plate works in a radiant mode
  • the electric heating plate has a rated power of 1200 W
  • the infrared camera has a resolution of not less than 720 P.
  • the material of the corrosion resistant layer is polyurethane
  • the thickness of the corrosion resistant layer is not less than 6 mm
  • the material of the heat resistant layer is silicon carbide
  • the thickness of the heat resistant layer is not less than 8 mm.
  • the material of the heat insulating layer is foamed rubber, the thickness of the heat insulating layer is not less than 12 mm, and the connection manner of the heat insulating layer and the heat resistant layer is glued.
  • the model of the control host is PLC S7-1200
  • the material of the display screen is IPS
  • the resolution of the display screen is not lower than 720P
  • the control keyboard is embedded in the control host. on.
  • control host and the display screen the vacuum pump, the servo motor, the solenoid valve, the infrared camera, the vacuum sensor, the solenoid valve, the A temperature sensor, the electric heating plate, the color sensor, the flow sensor, and the control keyboard are electrically connected.
  • the preparation method of the above heat stable spray coating preparation device comprises the following steps:
  • control host control temperature information is compared with the predetermined heating temperature value in real time, and the temperature of the electric heating plate is adjusted to control the tank body to reach a constant temperature environment;
  • the control host records a predetermined vacuum degree value and controls the vacuum pump operation and the electromagnetic valve two to open, through the vacuuming pipeline Vacuuming the can body, and the vacuum degree sensor works to obtain the vacuum degree information in the can body in real time and display on the display screen for observation and understanding;
  • the control host controls the vacuum degree information to perform real-time comparison with the predetermined vacuum degree value, and when the predetermined vacuum degree value is reached, the control host controls the electromagnetic valve 2 and the vacuum pump to be closed, and the can body reaches a vacuum surroundings;
  • the reaction is allowed to stand for a period of time, generally not lower than 15 minutes, after which the plug is opened to balance the pressure in the can body, and then the toner is introduced into the can body through the liquid inlet tube, and the control center is controlled.
  • the servo motor drives the stirring blade to stir the material in the tank;
  • the video information of the preparation progress in the tank body can be obtained in real time by controlling the operation of the infrared camera, and the real-time display on the display screen is performed for observation and understanding. Easy to grasp the entire preparation process.
  • the utility model has the advantages that: a temperature control feedback loop composed of a temperature sensor, a control host and an electric heating plate, a vacuum degree sensor, a feedback control loop composed of a control host and a vacuum pump, can stir the raw materials in a constant temperature vacuum environment, and simultaneously set There is a color sensor, which can monitor the color information in real time during the grading, in order to obtain the required color, and is provided with an infrared camera, which can acquire the video information of the preparation progress in the device in real time and display it on the display screen, so that the user can accurately grasp the preparation.
  • the progress ensures the production quality of the heat-stable spray coating and is conducive to wide-scale promotion.
  • FIG. 1 is a front exterior view of a heat stable spray coating preparation apparatus according to the present invention.
  • Figure 2 is a front elevational view of the heat stable spray coating preparation apparatus of the present invention.
  • Figure 3 is a top cross-sectional view of a heat stable spray coating preparation apparatus according to the present invention.
  • FIG. 4 is a top plan view of a heat stable spray coating preparation apparatus according to the present invention.
  • a heat stable spray coating preparation apparatus comprising a can body 7, a foot 11, a feed pipe 16, and a discharge pipe 18, the can body
  • the foot 11 is disposed around the bottom surface of the bottom portion of the bottom portion of the bottom portion 11 of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion
  • the end of the vacuum line 8 is provided with a solenoid valve 24, and the discharge tube 18 is disposed on the side of the pump base 10.
  • the discharge tube 18 is provided with a solenoid valve 17 on the top surface of the tank body 7.
  • the motor base 1 is provided, and the inlet of the motor base 1 is provided with a liquid inlet pipe 3, and the inside of the liquid inlet pipe 3 is provided with a pipe plug 2, and the other side of the motor frame 1 is provided with the feed
  • the tube 16 is provided with an end cover 15 on the top of the feed tube 16 .
  • the top surface of the motor base 1 is provided with a speed reducer 13 .
  • the end of the reducer 13 is provided with a servo motor 12 , and the bottom of the reducer 13 is arranged.
  • the stirring shaft 14 There is a rotating shaft 14 , and an agitating blade 19 is disposed outside the rotating shaft 14 , and a fixed frame 22 is disposed on a side of the stirring blade 19 , and the stirring blade 19 is provided with a temperature thereon a degree sensor 26, a vacuum degree sensor 23 is disposed on the side of the temperature sensor 26, a color sensor 27 is disposed on the bottom surface of the stirring blade 19, and a flow sensor 28 is disposed on the inner bottom surface of the can body 7, and the inner side of the can body 7
  • An electric heating plate 25 is disposed, and the other side of the can body 7 is provided with a mounting frame 20, and the mounting frame 20 is provided with an infrared camera 21, and the inner side of the can body 7 is provided with a corrosion resistant layer 29, which is resistant to A heat-resistant layer 30 is disposed on the side of the layer of the heat-resistant layer 30.
  • the heat-resistant layer 31 is disposed on the side of the heat-resistant layer 30.
  • the surface of the tank body 7 is provided with a
  • the number of the feet 11 is four, the material of the foot 11 is cast iron, the pump base 10 is welded on the foot 11, and the flow rate of the vacuum pump 9 is not lower than 10L/min.
  • the material of the vacuuming pipeline 8 is aluminum alloy
  • the wall thickness of the vacuuming pipeline 8 is not less than 2 mm
  • the response time of the solenoid valve 24 and the solenoid valve 17 is not More than 1 s
  • the solenoid valve 24 is fixed to the evacuation line 8 by a screw member
  • the solenoid valve 17 is fixed to the discharge tube 18 by a screw.
  • the material of the liquid inlet tube 3 is an aluminum alloy, and the liquid inlet tube 3 is fixed in the tank body 7 by screws.
  • the material of the tube plug 2 is tempered rubber, and the tube is made of tempered rubber.
  • the plug 2 is mated with the inlet pipe 3, the material of the feeding pipe 16 is aluminum alloy, the wall thickness of the inlet pipe 3 and the feeding pipe 16 are the same, and the end cap 15 passes the rotating pin.
  • a shaft is fixed to the feed tube 16.
  • the speed reducer 13 is a two-stage gear reducer
  • the rated speed of the servo motor 12 is 720 Rpm
  • the insulation level of the servo motor 12 is F-class
  • the cross-sectional shape of the rotating shaft 14 is a circle.
  • One of a shape or a regular octagon, the shaft 14 and the speed reducer 13 are connected by a coupling.
  • the material of the agitating blade 19 is high-speed steel, the number of the agitating blades 19 is not less than two, the fixing frame 22 is slidably connected with the rotating shaft 14, and the temperature sensor 26 is continuous.
  • the working time is no more than 4h, and the working interval is not less than 15min.
  • the operating refresh frequency of the vacuum sensor 23 is not less than 60 Hz
  • the repeating error of the color sensor 27 is not higher than 0.01
  • the operating mode of the flow sensor 28 is piezoelectric.
  • the electric heating plate 25 operates in a radiant manner, the electric heating plate 25 has a rated power of 1200 W, and the infrared camera 21 has a resolution of not less than 720 P.
  • the material of the anti-corrosion layer 29 is polyurethane
  • the thickness of the anti-corrosion layer 29 is not less than 6 mm
  • the material of the heat-resistant layer 30 is silicon carbide
  • the thickness of the heat-resistant layer 30 is connected to the corrosion-resistant layer 29 in a manner of not less than 8 mm.
  • the material of the heat insulating layer 31 is foamed rubber, the thickness of the heat insulating layer 31 is not less than 12 mm, and the connection manner of the heat insulating layer 31 and the heat-resistant layer 30 is glued.
  • the model of the control host 5 is PLC S7-1200
  • the material of the display screen 4 is IPS
  • the resolution of the display screen 4 is not lower than 720P
  • the control keyboard 6 is embedded in the The control host 5 is on.
  • control host 5 and the display screen 4 the vacuum pump 9, the servo motor 12, the solenoid valve 17, the infrared camera 21, the vacuum sensor 23, The solenoid valve 24, the temperature sensor 26, the electric heating plate 25, the color sensor 27, the flow sensor 28, and the control keyboard 6 are electrically connected.
  • the preparation method of the above heat stable spray coating preparation device comprises the following steps:
  • the control host 5 controls the temperature information to be compared with the predetermined heating temperature value in real time, and adjusts the temperature of the electric heating plate 25 to control the temperature inside the can body 7 to reach a constant temperature environment;
  • the control host 5 controls the servo motor 12 to drive the speed reducer 13 to operate, and the speed reducer 13 drives the stirring blade 19 through the rotating shaft 14. Rotating to mix and stir the silicone resin liquid and the anatase type titanium dioxide in the can body 7;
  • a predetermined vacuum degree value is set by the control keyboard 6, the control host 5 records a predetermined vacuum degree value and controls the operation of the vacuum pump 9 and the solenoid valve 24 to open. Vacuuming the pipeline 8 to vacuum the inside of the can body 7, while the vacuum degree sensor 23 works to acquire the vacuum degree information in the can body 7 in real time and display it on the display screen 4 for observation and understanding;
  • the control host 5 controls the vacuum degree information to be compared with the predetermined vacuum degree value in real time, and when the predetermined vacuum degree value is reached, the control host 5 controls the solenoid valve 24 and the vacuum pump 9 to be closed. A vacuum environment is reached in the can body 7;
  • the video information of the preparation progress in the can body 7 can be obtained in real time by controlling the operation of the infrared camera 21 and on the display screen 4
  • the real-time display is used for observation and understanding, which is convenient for grasping the entire preparation process.

Abstract

A preparation device for a thermally stable spray coating, comprising a tank body (7), base legs (11), a feed pipe (16) and a discharge pipe (18); the base legs (11) are arranged around a bottom surface of the tank body (7); a middle part of the base legs (11) is provided with a pump base (10); a vacuum pump (9) is disposed on the pump base (10); and a vacuum pumping pipeline (8) is disposed at the end part of the vacuum pump (9). A temperature control feedback loop composed of a temperature sensor (26), control host (5) and electric heating plate (25) and a feedback control loop composed of a vacuum sensor (23), the control host (5) and the vacuum pump (9) may carry out a stirring reaction on raw materials in a constant-temperature vacuum environment; at the same time, a color sensor (27) is provided, which may, when adjusting colors, monitor color information in real time in order to acquire a required color; and an infrared camera (21) is provided, which may acquire in real time video information of preparation progress in the device and display the information on a display screen (4).

Description

一种热稳定喷涂涂料制备装置及制备方法Thermal stable spray coating preparation device and preparation method thereof 技术领域Technical field
本发明涉及热稳定喷涂涂料生产技术领域,具体涉及一种热稳定喷涂涂料制备装置及制备方法。The invention relates to the technical field of heat stable spray coating production, in particular to a heat stable spray coating preparation device and a preparation method thereof.
背景技术Background technique
涂料,在中国传统名称为油漆,所谓涂料是涂覆在被保护或被装饰的物体表面,并能与被涂物形成牢固附着的连续薄膜,通常是以树脂、或油、或乳液为主,添加或不添加颜料、填料,添加相应助剂,用有机溶剂或水配制而成的粘稠液体,中国涂料界比较权威的《涂料工艺》一书是这样定义的:“涂料是一种材料,这种材料可以用不同的施工工艺涂覆在物件表面,形成粘附牢固、具有一定强度、连续的固态薄膜,这样形成的膜通称涂膜,又称漆膜或涂层,热稳定喷涂涂料便是涂料中的一种,具有很好的耐热性能。Paint, traditionally known in China as paint, is a continuous film that is applied to the surface of a protected or decorated object and that forms a strong bond with the object to be coated, usually based on resin, oil, or emulsion. Adding or not adding pigments, fillers, adding appropriate additives, viscous liquids prepared with organic solvents or water, the more authoritative "painting process" book in the Chinese coating industry is defined as: "Coating is a material, This material can be applied to the surface of the object by different construction processes to form a solid film with strong adhesion and strength and continuousness. The film thus formed is called a coating film, also known as a paint film or a coating, and the heat stable spray coating is used. It is one of the coatings and has good heat resistance.
但传统情况下,热稳定喷涂涂料制备装置往往采用简单的混合搅拌生产方式,生产出来的涂料质量一般,影响到了正常使用。However, under the traditional circumstances, the heat stable spray coating preparation device often adopts a simple mixing and agitation production mode, and the quality of the produced paint is generally affected, which affects normal use.
发明内容Summary of the invention
本发明的目的就在于为了解决上述问题而提供一种热稳定喷涂涂料制备装置及制备方法。SUMMARY OF THE INVENTION An object of the present invention is to provide a heat stable spray coating preparation apparatus and a preparation method thereof in order to solve the above problems.
本发明通过以下技术方案来实现上述目的:The present invention achieves the above objects by the following technical solutions:
根据本发明的一方面,提供了一种热稳定喷涂涂料制备装置,包括罐体、底脚、进料管和出料管,所述罐体底面周围设置有所述底脚,所述底脚中部设置有泵座,所述泵座上设置有真空泵,所述真空泵端部设置有抽真空管路,所述抽真空管路端部设置有电磁阀二,所述泵座旁侧设置有所述出料管,所述出料管上设置有电磁阀一,所述罐体顶面中部设置有电机机座,所述电机机座旁 侧设置有进液管,所述进液管内侧设置有管塞,所述电机机座另一旁侧设置有所述进料管,所述进料管上面设置有端盖,所述电机机座顶面设置有减速器,所述减速器端部设置有伺服电机,所述减速器底部设置有转轴,所述转轴外侧设置有搅拌叶片,所述搅拌叶片旁侧设置有固定架,所述搅拌叶片上面设置有温度传感器,所述温度传感器旁侧设置有真空度传感器,所述搅拌叶片底面设置有色彩传感器,所述罐体内部底面设置有流量传感器,所述罐体内部侧面设置有电加热板,所述罐体内部另一侧面设置有安装架,所述安装架上设置有红外摄像头,所述罐体内侧设置有耐腐层,所述耐腐层旁侧设置有耐热层,所述耐热层旁侧设置有保温层,所述罐体表面设置有控制主机,所述控制主机上设置有显示屏,所述显示屏旁侧设置有控制键盘。According to an aspect of the present invention, there is provided a heat stable spray coating preparation apparatus comprising a can body, a foot, a feed pipe and a discharge pipe, the foot being provided around the bottom surface of the can body, the foot a pumping seat is disposed in the middle portion, a vacuum pump is disposed on the pumping seat, a vacuuming pipeline is disposed at an end of the vacuum pump, a solenoid valve 2 is disposed at an end of the vacuuming pipeline, and the outlet is disposed at a side of the pumping seat a material pipe, a discharge valve is disposed on the discharge pipe, and a motor base is disposed in a middle portion of the top surface of the tank body, and the motor base is adjacent to the motor The inlet side is provided with a liquid inlet pipe, the inner side of the liquid inlet pipe is provided with a pipe plug, and the other side of the motor frame is provided with the feeding pipe, and the feeding pipe is provided with an end cover, the motor frame The top surface is provided with a speed reducer, the end of the speed reducer is provided with a servo motor, the bottom of the reducer is provided with a rotating shaft, the outer side of the rotating shaft is provided with a stirring blade, and the stirring blade is provided with a fixing bracket on the side, the stirring a temperature sensor is disposed on the blade, a vacuum sensor is disposed on the side of the temperature sensor, a color sensor is disposed on the bottom surface of the agitating blade, a flow sensor is disposed on an inner bottom surface of the can body, and an electric heating is disposed on an inner side surface of the can body a plate, the other side of the inner side of the can body is provided with a mounting frame, the mounting frame is provided with an infrared camera, the inner side of the can body is provided with a corrosion-resistant layer, and the anti-corrosion layer is provided with a heat-resistant layer on the side thereof. The heat-resistant layer is disposed on the side of the heat-resistant layer, and the surface of the tank body is provided with a control host. The control host is provided with a display screen, and a control keyboard is disposed on the side of the display screen.
在本实施例中,所述底脚的数量为四个,所述底脚的材料为铸铁,所述泵座焊接在所述底脚上,所述真空泵的流量不低于10L/min。In this embodiment, the number of the feet is four, the material of the foot is cast iron, the pump seat is welded on the foot, and the flow rate of the vacuum pump is not less than 10 L/min.
在本实施例中,所述抽真空管路的材质为铝合金,所述抽真空管路的壁厚不低于2mm,所述电磁阀二和所述电磁阀一的动作响应时间不超过1s,所述电磁阀二通过螺纹件固定在所述抽真空管路上,所述电磁阀一通过螺纹件固定在所述出料管上。In this embodiment, the material of the vacuuming pipeline is aluminum alloy, the wall thickness of the vacuuming pipeline is not less than 2 mm, and the response time of the electromagnetic valve 2 and the electromagnetic valve 1 is not more than 1 s. The solenoid valve 2 is fixed to the vacuuming line by a screw member, and the solenoid valve is fixed to the discharge pipe by a screw.
在本实施例中,所述进液管的材质为铝合金,所述进液管通过螺纹固定在所述罐体内,所述管塞的材质为调质橡胶,所述管塞与所述进液管过渡配合,所述进料管的材质为铝合金,所述进液管和所述进料管的壁厚相同,所述端盖通过转动销轴固定在所述进料管上。In this embodiment, the material of the liquid inlet tube is an aluminum alloy, and the liquid inlet tube is fixed in the tank body by screws. The material of the tube plug is tempered rubber, and the tube plug is inserted into the tube. The liquid pipe is mated, the material of the feeding pipe is aluminum alloy, the wall thickness of the liquid inlet pipe and the feeding pipe are the same, and the end cap is fixed on the feeding pipe by a rotating pin.
在本实施例中,所述减速器为二级齿轮减速器,所述伺服电机的额定转速为720Rpm,所述伺服电机的绝缘等级为F级,所述转轴的截面形状为圆形或正八边形中的一种,所述转轴与所述减速器通过联轴器连接。 In this embodiment, the speed reducer is a two-stage gear reducer, the rated speed of the servo motor is 720 Rpm, the insulation level of the servo motor is F-class, and the cross-sectional shape of the rotating shaft is circular or square In one of the shapes, the rotating shaft and the speed reducer are connected by a coupling.
在本实施例中,所述搅拌叶片的材质为高速钢,所述搅拌叶片的数量不低于两个,所述固定架与所述转轴滑动连接,所述温度传感器的连续工作时长不超过4h,工作间歇不低于15min。In this embodiment, the material of the agitating blade is high-speed steel, the number of the agitating blades is not less than two, the fixing frame is slidably connected with the rotating shaft, and the continuous working time of the temperature sensor does not exceed 4 hours. , the work interval is not less than 15min.
在本实施例中,所述真空度传感器的工作刷新频率不低于60HZ,所述色彩传感器的重复度误差不高于0.01,所述流量传感器的工作方式为压电式。In this embodiment, the operating refresh rate of the vacuum sensor is not less than 60 Hz, the repeatability error of the color sensor is not higher than 0.01, and the flow sensor operates in a piezoelectric mode.
在本实施例中,所述电加热板的工作方式为辐射式,所述电加热板的额定功率为1200W,所述红外摄像头的分辨率不低于720P。In this embodiment, the electric heating plate works in a radiant mode, the electric heating plate has a rated power of 1200 W, and the infrared camera has a resolution of not less than 720 P.
在本实施例中,所述耐腐层的材料为聚氨酯,所述耐腐层的厚度不低于6mm,所述耐热层的材料为碳化硅,所述耐热层的厚度不低于8mm,所述耐热层与所述耐腐层的连接方式为胶接。In this embodiment, the material of the corrosion resistant layer is polyurethane, the thickness of the corrosion resistant layer is not less than 6 mm, the material of the heat resistant layer is silicon carbide, and the thickness of the heat resistant layer is not less than 8 mm. The connection between the heat-resistant layer and the corrosion-resistant layer is glued.
在本实施例中,所述保温层的材料为发泡橡胶,所述保温层的厚度不低于12mm,所述保温层与所述耐热层的连接方式为胶接。In this embodiment, the material of the heat insulating layer is foamed rubber, the thickness of the heat insulating layer is not less than 12 mm, and the connection manner of the heat insulating layer and the heat resistant layer is glued.
在本实施例中,所述控制主机的型号为PLC S7-1200,所述显示屏的材质为IPS,所述显示屏的分辨率不低于720P,所述控制键盘内嵌在所述控制主机上。In this embodiment, the model of the control host is PLC S7-1200, the material of the display screen is IPS, the resolution of the display screen is not lower than 720P, and the control keyboard is embedded in the control host. on.
在本实施例中,所述控制主机与所述显示屏、所述真空泵、所述伺服电机、所述电磁阀一、所述红外摄像头、所述真空度传感器、所述电磁阀二、所述温度传感器、所述电加热板、所述色彩传感器、所述流量传感器和所述控制键盘电连接。In this embodiment, the control host and the display screen, the vacuum pump, the servo motor, the solenoid valve, the infrared camera, the vacuum sensor, the solenoid valve, the A temperature sensor, the electric heating plate, the color sensor, the flow sensor, and the control keyboard are electrically connected.
上述热稳定喷涂涂料制备装置的制备方法,包括如下步骤:The preparation method of the above heat stable spray coating preparation device comprises the following steps:
(1)将所述管塞打开,将一定质量份数的有机硅树脂液通过所述进液管加入到所述罐体内,之后将所述端盖打开,将一定质量份数的锐钛矿型钛白粉通过所述进料管加入到所述罐体内,关闭所述管塞和所述端盖;(1) opening the tube plug, adding a certain mass of the silicone resin liquid to the tank body through the liquid inlet tube, and then opening the end cap to a certain mass fraction of anatase Type titanium dioxide is added to the can body through the feed tube, closing the pipe plug and the end cap;
(2)通过所述控制键盘设置预定加热温度值,所述控制主机记录预定加热 温度值并控制所述电加热板工作对所述罐体内的原料进行加热,同时所述温度传感器实时获取所述罐体内的温度信息并在所述显示屏上显示供观察了解;(2) setting a predetermined heating temperature value by the control keyboard, the control host recording predetermined heating Temperature value and controlling the operation of the electric heating plate to heat the raw material in the tank body, and the temperature sensor obtains temperature information in the tank body in real time and displays on the display screen for observation and understanding;
(3)所述控制主机控制温度信息与预定加热温度值实时进行对比,通过调整所述电加热板的温度来控制所述罐体内达到恒温环境;(3) the control host control temperature information is compared with the predetermined heating temperature value in real time, and the temperature of the electric heating plate is adjusted to control the tank body to reach a constant temperature environment;
(4)通过所述控制键盘发送混合搅拌工作指令,所述控制主机控制所述伺服电机带动所述减速器运转,所述减速器通过所述转轴带动所述搅拌叶片转动来对所述罐体内的有机硅树脂液和锐钛矿型钛白粉进行混合搅拌均匀;(4) transmitting a mixing and stirring work command through the control keyboard, the control host controls the servo motor to drive the speed reducer to operate, and the speed reducer drives the stirring blade to rotate through the rotating shaft to the can body The silicone resin liquid and the anatase type titanium dioxide are mixed and stirred uniformly;
(5)搅拌混匀完成后,通过所述控制键盘设置预定真空度值,所述控制主机记录预定真空度值并控制所述真空泵工作和所述电磁阀二打开,通过所述抽真空管路来对所述罐体内进行抽真空处理,同时所述真空度传感器工作实时获取所述罐体内的真空度信息并在所述显示屏上显示供观察了解;(5) after the stirring and mixing is completed, setting a predetermined vacuum degree value through the control keyboard, the control host records a predetermined vacuum degree value and controls the vacuum pump operation and the electromagnetic valve two to open, through the vacuuming pipeline Vacuuming the can body, and the vacuum degree sensor works to obtain the vacuum degree information in the can body in real time and display on the display screen for observation and understanding;
(6)所述控制主机控制真空度信息与预定真空度值进行实时对比,当达到预定真空度值时,所述控制主机控制所述电磁阀二和所述真空泵关闭,所述罐体内达到真空环境;(6) The control host controls the vacuum degree information to perform real-time comparison with the predetermined vacuum degree value, and when the predetermined vacuum degree value is reached, the control host controls the electromagnetic valve 2 and the vacuum pump to be closed, and the can body reaches a vacuum surroundings;
(7)静置反应一段时间,一般不低于15min,后打开所述管塞来平衡所述罐体内的压力,之后将调色剂通过所述进液管加入所述罐体内,同时控制所述伺服电机带动所述搅拌叶片对所述罐体内的物料进行搅拌;(7) The reaction is allowed to stand for a period of time, generally not lower than 15 minutes, after which the plug is opened to balance the pressure in the can body, and then the toner is introduced into the can body through the liquid inlet tube, and the control center is controlled. The servo motor drives the stirring blade to stir the material in the tank;
(8)通过所述控制键盘控制所述色彩传感器工作实时获取所述罐体内产品涂料的色彩信息并在所述显示屏上显示,观察色彩信息是否符合要求,若不符合要求,可通过所述进液管继续加入调色剂并搅拌;(8) controlling the color sensor by the control keyboard to obtain color information of the product coating in the can body in real time and displaying on the display screen to observe whether the color information meets the requirements, and if not, the The inlet tube continues to add toner and is stirred;
(9)通过所述控制键盘控制所述流量传感器工作并控制所述电磁阀一打开进行产品涂料的排出,所述流量传感器实时获取所述出料管处的流量信息并通过所述控制主机转换为实时出料量在所述显示屏上显示供统计记录,出料完成 后,关闭所述电磁阀一;(9) controlling the flow sensor operation by the control keyboard and controlling the discharge of the product paint by opening the solenoid valve, the flow sensor acquiring the flow rate information at the discharge pipe in real time and converting through the control host For the real-time discharge amount, the statistical record is displayed on the display screen, and the discharge is completed. After closing the solenoid valve one;
(10)停机对所述罐体内进行清洗,同时整个制备工程中,可通过控制所述红外摄像头工作实时获取所述罐体内的制备进度的视频信息并在所述显示屏上实时显示进行观察了解,方便把握整个制备过程。(10) stopping the cleaning of the tank body, and in the whole preparation process, the video information of the preparation progress in the tank body can be obtained in real time by controlling the operation of the infrared camera, and the real-time display on the display screen is performed for observation and understanding. Easy to grasp the entire preparation process.
有益效果在于:采用温度传感器、控制主机和电加热板组成的温控反馈回路和真空度传感器、控制主机和真空泵组成的反馈控制回路,能够将原料在恒温真空的环境下进行搅拌反应,同时设置有色彩传感器,能够在调色时实时监控颜色信息,以便获取需要的颜色,且设置有红外摄像头,能够实时获取装置内的制备进度的视频信息并在显示屏上显示,方便使用者准确把握制备进度,从而保障了热稳定喷涂涂料的生产品质,有利于大范围推广。The utility model has the advantages that: a temperature control feedback loop composed of a temperature sensor, a control host and an electric heating plate, a vacuum degree sensor, a feedback control loop composed of a control host and a vacuum pump, can stir the raw materials in a constant temperature vacuum environment, and simultaneously set There is a color sensor, which can monitor the color information in real time during the grading, in order to obtain the required color, and is provided with an infrared camera, which can acquire the video information of the preparation progress in the device in real time and display it on the display screen, so that the user can accurately grasp the preparation. The progress ensures the production quality of the heat-stable spray coating and is conducive to wide-scale promotion.
附图说明DRAWINGS
图1是本发明所述一种热稳定喷涂涂料制备装置的正视外部图;1 is a front exterior view of a heat stable spray coating preparation apparatus according to the present invention;
图2是本发明所述一种热稳定喷涂涂料制备装置的正视内部图;Figure 2 is a front elevational view of the heat stable spray coating preparation apparatus of the present invention;
图3是本发明所述一种热稳定喷涂涂料制备装置的俯视剖视图;Figure 3 is a top cross-sectional view of a heat stable spray coating preparation apparatus according to the present invention;
图4是本发明所述一种热稳定喷涂涂料制备装置的俯视外部图。4 is a top plan view of a heat stable spray coating preparation apparatus according to the present invention.
1、电机机座;2、管塞;3、进液管;4、显示屏;5、控制主机;6、控制键盘;7、罐体;8、抽真空管路;9、真空泵;10、泵座;11、底脚;12、伺服电机;13、减速器;14、转轴;15、端盖;16、进料管;17、电磁阀一;18、出料管;19、搅拌叶片;20、安装架;21、红外摄像头;22、固定架;23、真空度传感器;24、电磁阀二;25、电加热板;26、温度传感器;27、色彩传感器;28、流量传感器;29、耐腐层;30、耐热层;31、保温层。1, motor base; 2, pipe plug; 3, liquid inlet pipe; 4, display; 5, control host; 6, control keyboard; 7, tank; 8, vacuum line; 9, vacuum pump; Seat; 11, foot; 12, servo motor; 13, reducer; 14, shaft; 15, end cover; 16, feed pipe; 17, solenoid valve; 18, discharge pipe; 19, mixing blade; , mounting frame; 21, infrared camera; 22, fixed frame; 23, vacuum sensor; 24, solenoid valve 2; 25, electric heating plate; 26, temperature sensor; 27, color sensor; 28, flow sensor; Corrosion layer; 30, heat-resistant layer; 31, insulation layer.
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明: The present invention will be further described below in conjunction with the accompanying drawings:
如图1-图4所示,根据本发明的一方面,提供了一种热稳定喷涂涂料制备装置,包括罐体7、底脚11、进料管16和出料管18,所述罐体7底面周围设置有所述底脚11,所述底脚11中部设置有泵座10,所述泵座10上设置有真空泵9,所述真空泵9端部设置有抽真空管路8,所述抽真空管路8端部设置有电磁阀二24,所述泵座10旁侧设置有所述出料管18,所述出料管18上设置有电磁阀一17,所述罐体7顶面中部设置有电机机座1,所述电机机座1旁侧设置有进液管3,所述进液管3内侧设置有管塞2,所述电机机座1另一旁侧设置有所述进料管16,所述进料管16上面设置有端盖15,所述电机机座1顶面设置有减速器13,所述减速器13端部设置有伺服电机12,所述减速器13底部设置有转轴14,所述转轴14外侧设置有搅拌叶片19,所述搅拌叶片19旁侧设置有固定架22,所述搅拌叶片19上面设置有温度传感器26,所述温度传感器26旁侧设置有真空度传感器23,所述搅拌叶片19底面设置有色彩传感器27,所述罐体7内部底面设置有流量传感器28,所述罐体7内部侧面设置有电加热板25,所述罐体7内部另一侧面设置有安装架20,所述安装架20上设置有红外摄像头21,所述罐体7内侧设置有耐腐层29,所述耐腐层29旁侧设置有耐热层30,所述耐热层30旁侧设置有保温层31,所述罐体7表面设置有控制主机5,所述控制主机5上设置有显示屏4,所述显示屏4旁侧设置有控制键盘6。As shown in FIGS. 1-4, according to an aspect of the present invention, there is provided a heat stable spray coating preparation apparatus comprising a can body 7, a foot 11, a feed pipe 16, and a discharge pipe 18, the can body The foot 11 is disposed around the bottom surface of the bottom portion of the bottom portion of the bottom portion 11 of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion of the bottom portion The end of the vacuum line 8 is provided with a solenoid valve 24, and the discharge tube 18 is disposed on the side of the pump base 10. The discharge tube 18 is provided with a solenoid valve 17 on the top surface of the tank body 7. The motor base 1 is provided, and the inlet of the motor base 1 is provided with a liquid inlet pipe 3, and the inside of the liquid inlet pipe 3 is provided with a pipe plug 2, and the other side of the motor frame 1 is provided with the feed The tube 16 is provided with an end cover 15 on the top of the feed tube 16 . The top surface of the motor base 1 is provided with a speed reducer 13 . The end of the reducer 13 is provided with a servo motor 12 , and the bottom of the reducer 13 is arranged. There is a rotating shaft 14 , and an agitating blade 19 is disposed outside the rotating shaft 14 , and a fixed frame 22 is disposed on a side of the stirring blade 19 , and the stirring blade 19 is provided with a temperature thereon a degree sensor 26, a vacuum degree sensor 23 is disposed on the side of the temperature sensor 26, a color sensor 27 is disposed on the bottom surface of the stirring blade 19, and a flow sensor 28 is disposed on the inner bottom surface of the can body 7, and the inner side of the can body 7 An electric heating plate 25 is disposed, and the other side of the can body 7 is provided with a mounting frame 20, and the mounting frame 20 is provided with an infrared camera 21, and the inner side of the can body 7 is provided with a corrosion resistant layer 29, which is resistant to A heat-resistant layer 30 is disposed on the side of the layer of the heat-resistant layer 30. The heat-resistant layer 31 is disposed on the side of the heat-resistant layer 30. The surface of the tank body 7 is provided with a control host 5, and the control panel 5 is provided with a display screen 4. A control keyboard 6 is disposed on the side of the display screen 4.
在本实施例中,所述底脚11的数量为四个,所述底脚11的材料为铸铁,所述泵座10焊接在所述底脚11上,所述真空泵9的流量不低于10L/min。In the present embodiment, the number of the feet 11 is four, the material of the foot 11 is cast iron, the pump base 10 is welded on the foot 11, and the flow rate of the vacuum pump 9 is not lower than 10L/min.
在本实施例中,所述抽真空管路8的材质为铝合金,所述抽真空管路8的壁厚不低于2mm,所述电磁阀二24和所述电磁阀一17的动作响应时间不超过1s,所述电磁阀二24通过螺纹件固定在所述抽真空管路8上,所述电磁阀一17通过螺纹件固定在所述出料管18上。 In this embodiment, the material of the vacuuming pipeline 8 is aluminum alloy, the wall thickness of the vacuuming pipeline 8 is not less than 2 mm, and the response time of the solenoid valve 24 and the solenoid valve 17 is not More than 1 s, the solenoid valve 24 is fixed to the evacuation line 8 by a screw member, and the solenoid valve 17 is fixed to the discharge tube 18 by a screw.
在本实施例中,所述进液管3的材质为铝合金,所述进液管3通过螺纹固定在所述罐体7内,所述管塞2的材质为调质橡胶,所述管塞2与所述进液管3过渡配合,所述进料管16的材质为铝合金,所述进液管3和所述进料管16的壁厚相同,所述端盖15通过转动销轴固定在所述进料管16上。In this embodiment, the material of the liquid inlet tube 3 is an aluminum alloy, and the liquid inlet tube 3 is fixed in the tank body 7 by screws. The material of the tube plug 2 is tempered rubber, and the tube is made of tempered rubber. The plug 2 is mated with the inlet pipe 3, the material of the feeding pipe 16 is aluminum alloy, the wall thickness of the inlet pipe 3 and the feeding pipe 16 are the same, and the end cap 15 passes the rotating pin. A shaft is fixed to the feed tube 16.
在本实施例中,所述减速器13为二级齿轮减速器,所述伺服电机12的额定转速为720Rpm,所述伺服电机12的绝缘等级为F级,所述转轴14的截面形状为圆形或正八边形中的一种,所述转轴14与所述减速器13通过联轴器连接。In the embodiment, the speed reducer 13 is a two-stage gear reducer, the rated speed of the servo motor 12 is 720 Rpm, the insulation level of the servo motor 12 is F-class, and the cross-sectional shape of the rotating shaft 14 is a circle. One of a shape or a regular octagon, the shaft 14 and the speed reducer 13 are connected by a coupling.
在本实施例中,所述搅拌叶片19的材质为高速钢,所述搅拌叶片19的数量不低于两个,所述固定架22与所述转轴14滑动连接,所述温度传感器26的连续工作时长不超过4h,工作间歇不低于15min。In this embodiment, the material of the agitating blade 19 is high-speed steel, the number of the agitating blades 19 is not less than two, the fixing frame 22 is slidably connected with the rotating shaft 14, and the temperature sensor 26 is continuous. The working time is no more than 4h, and the working interval is not less than 15min.
在本实施例中,所述真空度传感器23的工作刷新频率不低于60HZ,所述色彩传感器27的重复度误差不高于0.01,所述流量传感器28的工作方式为压电式。In the embodiment, the operating refresh frequency of the vacuum sensor 23 is not less than 60 Hz, the repeating error of the color sensor 27 is not higher than 0.01, and the operating mode of the flow sensor 28 is piezoelectric.
在本实施例中,所述电加热板25的工作方式为辐射式,所述电加热板25的额定功率为1200W,所述红外摄像头21的分辨率不低于720P。In this embodiment, the electric heating plate 25 operates in a radiant manner, the electric heating plate 25 has a rated power of 1200 W, and the infrared camera 21 has a resolution of not less than 720 P.
在本实施例中,所述耐腐层29的材料为聚氨酯,所述耐腐层29的厚度不低于6mm,所述耐热层30的材料为碳化硅,所述耐热层30的厚度不低于8mm,所述耐热层30与所述耐腐层29的连接方式为胶接。In this embodiment, the material of the anti-corrosion layer 29 is polyurethane, the thickness of the anti-corrosion layer 29 is not less than 6 mm, the material of the heat-resistant layer 30 is silicon carbide, and the thickness of the heat-resistant layer 30. The heat-resistant layer 30 is connected to the corrosion-resistant layer 29 in a manner of not less than 8 mm.
在本实施例中,所述保温层31的材料为发泡橡胶,所述保温层31的厚度不低于12mm,所述保温层31与所述耐热层30的连接方式为胶接。In this embodiment, the material of the heat insulating layer 31 is foamed rubber, the thickness of the heat insulating layer 31 is not less than 12 mm, and the connection manner of the heat insulating layer 31 and the heat-resistant layer 30 is glued.
在本实施例中,所述控制主机5的型号为PLC S7-1200,所述显示屏4的材质为IPS,所述显示屏4的分辨率不低于720P,所述控制键盘6内嵌在所述控制主机5上。 In this embodiment, the model of the control host 5 is PLC S7-1200, the material of the display screen 4 is IPS, the resolution of the display screen 4 is not lower than 720P, and the control keyboard 6 is embedded in the The control host 5 is on.
在本实施例中,所述控制主机5与所述显示屏4、所述真空泵9、所述伺服电机12、所述电磁阀一17、所述红外摄像头21、所述真空度传感器23、所述电磁阀二24、所述温度传感器26、所述电加热板25、所述色彩传感器27、所述流量传感器28和所述控制键盘6电连接。In this embodiment, the control host 5 and the display screen 4, the vacuum pump 9, the servo motor 12, the solenoid valve 17, the infrared camera 21, the vacuum sensor 23, The solenoid valve 24, the temperature sensor 26, the electric heating plate 25, the color sensor 27, the flow sensor 28, and the control keyboard 6 are electrically connected.
上述热稳定喷涂涂料制备装置的制备方法,包括如下步骤:The preparation method of the above heat stable spray coating preparation device comprises the following steps:
(1)将所述管塞2打开,将一定质量份数的有机硅树脂液通过所述进液管3加入到所述罐体7内,之后将所述端盖15打开,将一定质量份数的锐钛矿型钛白粉通过所述进料管16加入到所述罐体7内,关闭所述管塞2和所述端盖15;(1) opening the plug 2, adding a certain mass of the silicone resin liquid into the can body 7 through the liquid inlet tube 3, and then opening the end cap 15 to a certain mass part a number of anatase type titanium dioxide is introduced into the can body 7 through the feed pipe 16, closing the pipe plug 2 and the end cap 15;
(2)通过所述控制键盘6设置预定加热温度值,所述控制主机5记录预定加热温度值并控制所述电加热板25工作对所述罐体7内的原料进行加热,同时所述温度传感器26实时获取所述罐体7内的温度信息并在所述显示屏4上显示供观察了解;(2) setting a predetermined heating temperature value by the control keyboard 6, the control host 5 recording a predetermined heating temperature value and controlling the operation of the electric heating plate 25 to heat the raw material in the can body 7, while the temperature The sensor 26 acquires the temperature information in the can body 7 in real time and displays it on the display screen 4 for observation and understanding;
(3)所述控制主机5控制温度信息与预定加热温度值实时进行对比,通过调整所述电加热板25的温度来控制所述罐体7内达到恒温环境;(3) The control host 5 controls the temperature information to be compared with the predetermined heating temperature value in real time, and adjusts the temperature of the electric heating plate 25 to control the temperature inside the can body 7 to reach a constant temperature environment;
(4)通过所述控制键盘6发送混合搅拌工作指令,所述控制主机5控制所述伺服电机12带动所述减速器13运转,所述减速器13通过所述转轴14带动所述搅拌叶片19转动来对所述罐体7内的有机硅树脂液和锐钛矿型钛白粉进行混合搅拌均匀;(4) transmitting a mixing and stirring work command through the control keyboard 6, the control host 5 controls the servo motor 12 to drive the speed reducer 13 to operate, and the speed reducer 13 drives the stirring blade 19 through the rotating shaft 14. Rotating to mix and stir the silicone resin liquid and the anatase type titanium dioxide in the can body 7;
(5)搅拌混匀完成后,通过所述控制键盘6设置预定真空度值,所述控制主机5记录预定真空度值并控制所述真空泵9工作和所述电磁阀二24打开,通过所述抽真空管路8来对所述罐体7内进行抽真空处理,同时所述真空度传感器23工作实时获取所述罐体7内的真空度信息并在所述显示屏4上显示供观察了解; (5) After the stirring and mixing is completed, a predetermined vacuum degree value is set by the control keyboard 6, the control host 5 records a predetermined vacuum degree value and controls the operation of the vacuum pump 9 and the solenoid valve 24 to open. Vacuuming the pipeline 8 to vacuum the inside of the can body 7, while the vacuum degree sensor 23 works to acquire the vacuum degree information in the can body 7 in real time and display it on the display screen 4 for observation and understanding;
(6)所述控制主机5控制真空度信息与预定真空度值进行实时对比,当达到预定真空度值时,所述控制主机5控制所述电磁阀二24和所述真空泵9关闭,所述罐体7内达到真空环境;(6) The control host 5 controls the vacuum degree information to be compared with the predetermined vacuum degree value in real time, and when the predetermined vacuum degree value is reached, the control host 5 controls the solenoid valve 24 and the vacuum pump 9 to be closed. A vacuum environment is reached in the can body 7;
(7)静置反应一段时间,一般不低于15min,后打开所述管塞2来平衡所述罐体7内的压力,之后将调色剂通过所述进液管3加入所述罐体7内,同时控制所述伺服电机12带动所述搅拌叶片19对所述罐体7内的物料进行搅拌;(7) allowing the reaction to stand for a period of time, generally not lower than 15 minutes, after which the plug 2 is opened to balance the pressure in the can body 7, and then the toner is added to the can through the inlet pipe 3. 7 , simultaneously controlling the servo motor 12 to drive the stirring blade 19 to stir the material in the can body 7;
(8)通过所述控制键盘6控制所述色彩传感器27工作实时获取所述罐体7内产品涂料的色彩信息并在所述显示屏4上显示,观察色彩信息是否符合要求,若不符合要求,可通过所述进液管3继续加入调色剂并搅拌;(8) controlling the color sensor 27 by the control keyboard 6 to obtain the color information of the product paint in the can body 7 in real time and displaying it on the display screen 4, observing whether the color information meets the requirements, if not meeting the requirements , the toner can be continuously added through the inlet pipe 3 and stirred;
(9)通过所述控制键盘6控制所述流量传感器28工作并控制所述电磁阀一17打开进行产品涂料的排出,所述流量传感器28实时获取所述出料管18处的流量信息并通过所述控制主机5转换为实时出料量在所述显示屏4上显示供统计记录,出料完成后,关闭所述电磁阀一17;(9) controlling the flow sensor 28 to operate by the control keyboard 6 and controlling the solenoid valve 17 to open for discharging the product paint, the flow sensor 28 acquiring the flow information at the discharge pipe 18 in real time and passing The control host 5 converts the real-time discharge amount to the display screen 4 for statistical recording, after the discharge is completed, the solenoid valve 17 is closed;
(10)停机对所述罐体7内进行清洗,同时整个制备工程中,可通过控制所述红外摄像头21工作实时获取所述罐体7内的制备进度的视频信息并在所述显示屏4上实时显示进行观察了解,方便把握整个制备过程。(10) stopping the cleaning of the inside of the can body 7. At the same time, in the whole preparation process, the video information of the preparation progress in the can body 7 can be obtained in real time by controlling the operation of the infrared camera 21 and on the display screen 4 The real-time display is used for observation and understanding, which is convenient for grasping the entire preparation process.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其效物界定。 The basic principles, main features and advantages of the present invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, and that the present invention is only described in the foregoing description and the description of the present invention, without departing from the spirit and scope of the invention. Various changes and modifications are intended to be included within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and their claims.

Claims (10)

  1. 一种热稳定喷涂涂料制备装置,其特征在于:包括罐体(7)、底脚(11)、进料管(16)和出料管(18),所述罐体(7)底面周围设置有所述底脚(11),所述底脚(11)中部设置有泵座(10),所述泵座(10)上设置有真空泵(9),所述真空泵(9)端部设置有抽真空管路(8),所述抽真空管路(8)端部设置有电磁阀二(24),所述泵座(10)旁侧设置有所述出料管(18),所述出料管(18)上设置有电磁阀一(17),所述罐体(7)顶面中部设置有电机机座(1),所述电机机座(1)旁侧设置有进液管(3),所述进液管(3)内侧设置有管塞(2),所述电机机座(1)另一旁侧设置有所述进料管(16),所述进料管(16)上面设置有端盖(15),所述电机机座(1)顶面设置有减速器(13),所述减速器(13)端部设置有伺服电机(12),所述减速器(13)底部设置有转轴(14),所述转轴(14)外侧设置有搅拌叶片(19),所述搅拌叶片(19)旁侧设置有固定架(22),所述搅拌叶片(19)上面设置有温度传感器(26),所述温度传感器(26)旁侧设置有真空度传感器(23),所述搅拌叶片(19)底面设置有色彩传感器(27),所述罐体(7)内部底面设置有流量传感器(28),所述罐体(7)内部侧面设置有电加热板(25),所述罐体(7)内部另一侧面设置有安装架(20),所述安装架(20)上设置有红外摄像头(21),所述罐体(7)内侧设置有耐腐层(29),所述耐腐层(29)旁侧设置有耐热层(30),所述耐热层(30)旁侧设置有保温层(31),所述罐体(7)表面设置有控制主机(5),所述控制主机(5)上设置有显示屏(4),所述显示屏(4)旁侧设置有控制键盘(6)。A heat stable spray coating preparation device, comprising: a tank body (7), a foot (11), a feed pipe (16) and a discharge pipe (18), the bottom of the tank body (7) is arranged There is a foot (11), a pump seat (10) is disposed in a middle portion of the foot (11), a vacuum pump (9) is disposed on the pump seat (10), and an end of the vacuum pump (9) is disposed An evacuation line (8) is provided at the end of the pumping line (8) with a solenoid valve 2 (24), and the discharge tube (18) is disposed beside the pump seat (10), the discharge tube A solenoid valve (17) is disposed on the tube (18), a motor base (1) is disposed in a middle portion of the top surface of the tank body (7), and a liquid inlet tube is disposed on a side of the motor base (1) (3) a pipe plug (2) is disposed inside the inlet pipe (3), and the feeding pipe (16) is disposed on the other side of the motor frame (1), and the feeding pipe (16) is above An end cover (15) is disposed, a top surface of the motor base (1) is provided with a speed reducer (13), and a end of the speed reducer (13) is provided with a servo motor (12), the speed reducer (13) a rotating shaft (14) is disposed at a bottom portion thereof, and an agitating blade (19) is disposed outside the rotating shaft (14), and a fixing frame (22) is disposed at a side of the stirring blade (19). a temperature sensor (26) is disposed on the stirring blade (19), a vacuum sensor (23) is disposed beside the temperature sensor (26), and a color sensor (27) is disposed on a bottom surface of the stirring blade (19), A flow sensor (28) is disposed on an inner bottom surface of the can body (7), an electric heating plate (25) is disposed on an inner side of the can body (7), and a mounting bracket is disposed on the other side of the can body (7). The mounting frame (20) is provided with an infrared camera (21), the inside of the can body (7) is provided with a corrosion resistant layer (29), and the corrosion resistant layer (29) is provided with a heat resistant layer on the side thereof. (30) a heat insulating layer (31) is disposed on a side of the heat-resistant layer (30), a surface of the tank body (7) is provided with a control host (5), and a display screen is disposed on the control host (5) (4) A control keyboard (6) is disposed on the side of the display screen (4).
  2. 根据权利要求1所述的一种热稳定喷涂涂料制备装置,其特征在于:所述底脚(11)的数量为四个,所述底脚(11)的材料为铸铁,所述泵座(10)焊接在所述底脚(11)上,所述真空泵(9)的流量不低于10L/min。 A heat stable spray coating preparation apparatus according to claim 1, wherein the number of the feet (11) is four, and the material of the foot (11) is cast iron, and the pump base ( 10) Welding on the foot (11), the flow rate of the vacuum pump (9) is not less than 10 L/min.
  3. 根据权利要求1所述的一种热稳定喷涂涂料制备装置,其特征在于:所述抽真空管路(8)的材质为铝合金,所述抽真空管路(8)的壁厚不低于2mm,所述电磁阀二(24)和所述电磁阀一(17)的动作响应时间不超过1s,所述电磁阀二(24)通过螺纹件固定在所述抽真空管路(8)上,所述电磁阀一(17)通过螺纹件固定在所述出料管(18)上。The apparatus for preparing a thermally stable spray coating according to claim 1, wherein the material of the vacuuming pipe (8) is an aluminum alloy, and the wall thickness of the vacuuming pipe (8) is not less than 2 mm. The solenoid valve two (24) and the solenoid valve one (17) have an action response time of less than 1 s, and the solenoid valve two (24) is fixed to the vacuuming line (8) by a screw member, A solenoid valve (17) is fixed to the discharge pipe (18) by a screw.
  4. 根据权利要求1所述的一种热稳定喷涂涂料制备装置,其特征在于;所述进液管(3)的材质为铝合金,所述进液管(3)通过螺纹固定在所述罐体(7)内,所述管塞(2)的材质为调质橡胶,所述管塞(2)与所述进液管(3)过渡配合,所述进料管(16)的材质为铝合金,所述进液管(3)和所述进料管(16)的壁厚相同,所述端盖(15)通过转动销轴固定在所述进料管(16)上。The apparatus for preparing a thermally stable spray coating according to claim 1, wherein the inlet pipe (3) is made of an aluminum alloy, and the inlet pipe (3) is screwed to the can body. (7) The material of the pipe plug (2) is a tempered rubber, the pipe plug (2) is mated with the inlet pipe (3), and the material of the feeding pipe (16) is aluminum. The alloy, the inlet pipe (3) and the feed pipe (16) have the same wall thickness, and the end cap (15) is fixed to the feed pipe (16) by a rotating pin.
  5. 根据权利要求1所述的一种热稳定喷涂涂料制备装置,其特征在于:所述减速器(13)为二级齿轮减速器,所述伺服电机(12)的额定转速为720Rpm,所述伺服电机(12)的绝缘等级为F级,所述转轴(14)的截面形状为圆形或正八边形中的一种,所述转轴(14)与所述减速器(13)通过联轴器连接。The apparatus for preparing a thermally stable spray coating according to claim 1, wherein the speed reducer (13) is a two-stage gear reducer, and the rated speed of the servo motor (12) is 720 Rpm, the servo The motor (12) has an insulation class of F, the cross-sectional shape of the shaft (14) is one of a circular shape or a regular octagon, and the rotating shaft (14) and the speed reducer (13) pass through the coupling. connection.
  6. 根据权利要求1所述的一种热稳定喷涂涂料制备装置,其特征在于:所述搅拌叶片(19)的材质为高速钢,所述搅拌叶片(19)的数量不低于两个,所述固定架(22)与所述转轴(14)滑动连接,所述温度传感器(26)的连续工作时长不超过4h,工作间歇不低于15min。The apparatus for preparing a thermally stable spray coating according to claim 1, wherein the agitating blade (19) is made of high speed steel, and the number of the agitating blades (19) is not less than two. The fixing frame (22) is slidably connected to the rotating shaft (14), and the continuous working time of the temperature sensor (26) is no more than 4 hours, and the working interval is not less than 15 minutes.
  7. 根据权利要求1所述的一种热稳定喷涂涂料制备装置,其特征在于:所述真空度传感器(23)的工作刷新频率不低于60HZ,所述色彩传感器(27)的重复度误差不高于0.01,所述流量传感器(28)的工作方式为压电式。The apparatus for preparing a thermally stable spray coating according to claim 1, wherein the vacuum refresh sensor (23) has a working refresh frequency of not less than 60 Hz, and the color sensor (27) has a low repeatability error. At 0.01, the flow sensor (28) operates in a piezoelectric mode.
  8. 根据权利要求1所述的一种热稳定喷涂涂料制备装置,其特征在于:所述电加热板(25)的工作方式为辐射式,所述电加热板(25)的额定功率为1200W, 所述红外摄像头(21)的分辨率不低于720P。The apparatus for preparing a thermally stable spray coating according to claim 1, wherein the electric heating plate (25) operates in a radiant manner, and the electric heating plate (25) has a rated power of 1200 W. The resolution of the infrared camera (21) is not lower than 720P.
  9. 根据权利要求1所述的一种热稳定喷涂涂料制备装置,其特征在于:所述耐腐层(29)的材料为聚氨酯,所述耐腐层(29)的厚度不低于6mm,所述耐热层(30)的材料为碳化硅,所述耐热层(30)的厚度不低于8mm,所述耐热层(30)与所述耐腐层(29)的连接方式为胶接。The apparatus for preparing a heat-stable spray coating according to claim 1, wherein the material of the corrosion-resistant layer (29) is polyurethane, and the thickness of the corrosion-resistant layer (29) is not less than 6 mm. The material of the heat-resistant layer (30) is silicon carbide, the thickness of the heat-resistant layer (30) is not less than 8 mm, and the connection manner of the heat-resistant layer (30) and the corrosion-resistant layer (29) is glued. .
  10. 一种热稳定喷涂涂料制备装置的制备方法,其特征在于:包括如下步骤:A preparation method of a heat stable spray coating preparation device, comprising: the following steps:
    (1)将所述管塞(2)打开,将一定质量份数的有机硅树脂液通过所述进液管(3)加入到所述罐体(7)内,之后将所述端盖(15)打开,将一定质量份数的锐钛矿型钛白粉通过所述进料管(16)加入到所述罐体(7)内,关闭所述管塞(2)和所述端盖(15);(1) opening the plug (2), adding a certain mass of the silicone resin liquid into the can body (7) through the inlet pipe (3), and then the end cap ( 15) opening, adding a certain mass fraction of anatase type titanium dioxide into the can body (7) through the feeding tube (16), closing the tube plug (2) and the end cap ( 15);
    (2)通过所述控制键盘(6)设置预定加热温度值,所述控制主机(5)记录预定加热温度值并控制所述电加热板(25)工作对所述罐体(7)内的原料进行加热,同时所述温度传感器(26)实时获取所述罐体(7)内的温度信息并在所述显示屏(4)上显示供观察了解;(2) setting a predetermined heating temperature value by the control keyboard (6), the control host (5) recording a predetermined heating temperature value and controlling the operation of the electric heating plate (25) in the can body (7) The raw material is heated, and the temperature sensor (26) obtains the temperature information in the can body (7) in real time and displays it on the display screen (4) for observation and understanding;
    (3)所述控制主机(5)控制温度信息与预定加热温度值实时进行对比,通过调整所述电加热板(25)的温度来控制所述罐体(7)内达到恒温环境;(3) The control host (5) controls the temperature information to be compared with the predetermined heating temperature value in real time, and controls the temperature of the electric heating plate (25) to control the temperature in the tank body (7) to reach a constant temperature environment;
    (4)通过所述控制键盘(6)发送混合搅拌工作指令,所述控制主机(5)控制所述伺服电机(12)带动所述减速器(13)运转,所述减速器(13)通过所述转轴(14)带动所述搅拌叶片(19)转动来对所述罐体(7)内的有机硅树脂液和锐钛矿型钛白粉进行混合搅拌均匀;(4) transmitting a mixing and stirring work command through the control keyboard (6), the control host (5) controls the servo motor (12) to drive the speed reducer (13) to operate, and the speed reducer (13) passes The rotating shaft (14) drives the stirring blade (19) to rotate to uniformly mix and stir the silicone resin liquid and the anatase type titanium white powder in the can body (7);
    (5)搅拌混匀完成后,通过所述控制键盘(6)设置预定真空度值,所述控制主机(5)记录预定真空度值并控制所述真空泵(9)工作和所述电磁阀二(24) 打开,通过所述抽真空管路(8)来对所述罐体(7)内进行抽真空处理,同时所述真空度传感器(23)工作实时获取所述罐体(7)内的真空度信息并在所述显示屏(4)上显示供观察了解;(5) After the stirring and mixing is completed, a predetermined vacuum degree value is set by the control keyboard (6), the control host (5) records a predetermined vacuum degree value and controls the operation of the vacuum pump (9) and the solenoid valve 2 (twenty four) Opening, vacuuming the inside of the can body (7) through the vacuuming line (8), and simultaneously operating the vacuum degree sensor (23) to obtain vacuum information in the can body (7) in real time. And displayed on the display screen (4) for observation;
    (6)所述控制主机(5)控制真空度信息与预定真空度值进行实时对比,当达到预定真空度值时,所述控制主机(5)控制所述电磁阀二(24)和所述真空泵(9)关闭,所述罐体(7)内达到真空环境;(6) The control host (5) controls the vacuum degree information to be compared with the predetermined vacuum degree value in real time, and when the predetermined vacuum degree value is reached, the control host (5) controls the electromagnetic valve two (24) and the The vacuum pump (9) is closed, and the tank body (7) reaches a vacuum environment;
    (7)静置反应一段时间,一般不低于15min,后打开所述管塞(2)来平衡所述罐体(7)内的压力,之后将调色剂通过所述进液管(3)加入所述罐体(7)内,同时控制所述伺服电机(12)带动所述搅拌叶片(19)对所述罐体(7)内的物料进行搅拌;(7) The reaction is allowed to stand for a period of time, generally not lower than 15 minutes, after which the plug (2) is opened to balance the pressure in the can body (7), and then the toner is passed through the inlet tube (3) Adding to the tank body (7) while controlling the servo motor (12) to drive the stirring blade (19) to stir the material in the tank body (7);
    (8)通过所述控制键盘(6)控制所述色彩传感器(27)工作实时获取所述罐体(7)内产品涂料的色彩信息并在所述显示屏(4)上显示,观察色彩信息是否符合要求,若不符合要求,可通过所述进液管(3)继续加入调色剂并搅拌;(8) controlling the color sensor (27) by the control keyboard (6) to obtain color information of the product paint in the can body (7) in real time and displaying on the display screen (4) to observe color information. Whether it meets the requirements, if it does not meet the requirements, the toner can be continuously added and stirred through the liquid inlet pipe (3);
    (9)通过所述控制键盘(6)控制所述流量传感器(28)工作并控制所述电磁阀一(17)打开进行产品涂料的排出,所述流量传感器(28)实时获取所述出料管(18)处的流量信息并通过所述控制主机(5)转换为实时出料量在所述显示屏(4)上显示供统计记录,出料完成后,关闭所述电磁阀一(17);(9) controlling the flow sensor (28) to operate by the control keyboard (6) and controlling the solenoid valve (17) to open for discharge of product paint, the flow sensor (28) acquiring the discharge in real time. The flow rate information at the tube (18) is converted to a real-time discharge amount by the control host (5) and displayed on the display screen (4) for statistical recording. After the discharge is completed, the solenoid valve is closed (17). );
    (10)停机对所述罐体(7)内进行清洗,同时整个制备工程中,可通过控制所述红外摄像头(21)工作实时获取所述罐体(7)内的制备进度的视频信息并在所述显示屏(4)上实时显示进行观察了解,方便把握整个制备过程。 (10) stopping the cleaning of the tank body (7), and in the entire preparation process, the video information of the preparation progress in the tank body (7) can be obtained in real time by controlling the operation of the infrared camera (21) and Real-time display on the display screen (4) for observation and understanding, easy to grasp the entire preparation process.
PCT/CN2017/113840 2017-11-30 2017-11-30 Preparation device for thermally stable spray coating and preparation method WO2019104610A1 (en)

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CN112546945A (en) * 2020-12-05 2021-03-26 河南优如益生物科技有限公司 Multistage raw and other materials intensive mixing equipment of feed additive production usefulness
CN113522097A (en) * 2021-07-08 2021-10-22 广东彩格科技有限公司 Acrylic resin stirring and emulsifying device and process
CN114849553A (en) * 2022-05-09 2022-08-05 湖北工业大学 Drum-type compost agitating unit

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CN112546945A (en) * 2020-12-05 2021-03-26 河南优如益生物科技有限公司 Multistage raw and other materials intensive mixing equipment of feed additive production usefulness
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CN114849553A (en) * 2022-05-09 2022-08-05 湖北工业大学 Drum-type compost agitating unit

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