CN111203140A - Constant-temperature stirring tank robot with oscillation mechanism and use method - Google Patents

Constant-temperature stirring tank robot with oscillation mechanism and use method Download PDF

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Publication number
CN111203140A
CN111203140A CN202010142685.9A CN202010142685A CN111203140A CN 111203140 A CN111203140 A CN 111203140A CN 202010142685 A CN202010142685 A CN 202010142685A CN 111203140 A CN111203140 A CN 111203140A
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CN
China
Prior art keywords
oscillating
inner tank
disc
tank
stirring
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Withdrawn
Application number
CN202010142685.9A
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Chinese (zh)
Inventor
许林玉
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Dianzhan Shaoxing Intelligent Technology Co Ltd
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Dianzhan Shaoxing Intelligent Technology Co Ltd
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Priority to CN202010142685.9A priority Critical patent/CN111203140A/en
Publication of CN111203140A publication Critical patent/CN111203140A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/44—Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement
    • B01F31/441—Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement performing a rectilinear reciprocating movement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/70—Drives therefor, e.g. crank mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
    • B01F33/86—Mixing heads comprising a driven stirrer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/32—Driving arrangements
    • B01F35/32005—Type of drive
    • B01F35/3204—Motor driven, i.e. by means of an electric or IC motor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/32—Driving arrangements
    • B01F35/321—Disposition of the drive
    • B01F35/3215—Disposition of the drive the driving system comprising more than one motor, e.g. having an auxiliary motor or comprising independently driven elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/32—Driving arrangements
    • B01F35/325—Driving reciprocating or oscillating stirrers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90—Heating or cooling systems
    • B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90—Heating or cooling systems
    • B01F2035/98—Cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90—Heating or cooling systems
    • B01F2035/99—Heating

Abstract

The invention discloses a constant-temperature stirring tank robot with an oscillating mechanism and a using method thereof, and relates to the technical field of constant-temperature stirring tanks. The invention comprises an inner tank; the top surface of the inner tank is fixedly connected with a cover body through a connecting piece; the peripheral side surface of the inner tank is fixedly connected with an outer tank; a heating cavity is arranged between the opposite surfaces of the inner tank and the outer tank, and a heating coil is fixedly arranged in the heating cavity; the peripheral side surface of the outer tank is respectively and fixedly communicated with a cold air inlet pipe and a hot air exhaust pipe; one end of the cold air inlet pipe and one end of the hot air exhaust pipe are both communicated with the heating cavity; the top of the cover body is fixedly communicated with a feeding pipe; the bottom of the inner tank is fixedly connected with a first transmission motor; one end of the output shaft of the first drive motor extends to the inside of the inner tank. According to the invention, through the design of the upper oscillating disc, the lower oscillating disc and the three side oscillating plates, the stirring form of a stirring rod of the traditional stirring tank is changed into an oscillating stirring form, and through the design of the upper oscillating disc and the lower oscillating disc, the liquid material can be output to perform reciprocating billowing and material exchange in an up-and-down form.

Description

Constant-temperature stirring tank robot with oscillation mechanism and use method
Technical Field
The invention belongs to the technical field of constant-temperature stirring tanks, and particularly relates to a constant-temperature stirring tank robot with an oscillating mechanism and a using method thereof.
Background
The stirring tank is used for stirring, mixing, blending, homogenizing and the like of materials, and the stainless steel stirring tank can be standardized and humanized in structure and configuration according to the requirements of a production process; the stirring tank can realize feeding control, discharging control, stirring control, other manual and automatic control and the like in the stirring process; the stirring tank can be called a water phase tank and is widely applied to the industries of coating, medicine, building materials, chemical industry, pigment, resin, food, scientific research and the like; the equipment can be made of carbon steel, stainless steel and other materials according to the technological requirements of user products, and is provided with heating and cooling devices to meet different technological and production requirements; the heating form has jacket electric heating, coil pipe heating, this equipment structural design is reasonable, the technology is advanced, durable to have characteristics such as easy operation, convenient to use, be ideal investment few, put into production fast, income is high chemical industry equipment.
The existing stirring tank mostly adopts a stirring rod form to stir, however, the single stirring rod form only can enable objects in the tank to move in a single direction, and the stirring and mixing effects are limited.
Disclosure of Invention
The invention aims to provide a constant-temperature stirring tank robot with an oscillating mechanism and a using method thereof.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a constant-temperature stirring tank robot with an oscillating mechanism, which comprises an inner tank; the top surface of the inner tank is fixedly connected with a cover body through a connecting piece; the peripheral side surface of the inner tank is fixedly connected with an outer tank; a heating cavity is arranged between the opposite surfaces of the inner tank and the outer tank, and a heating coil is fixedly arranged in the heating cavity; the peripheral side surface of the outer tank is respectively and fixedly communicated with a cold air inlet pipe and a hot air exhaust pipe; one end of the cold air inlet pipe and one end of the hot air exhaust pipe are both communicated with the heating cavity; the top of the cover body is fixedly communicated with a feeding pipe; the bottom of the inner tank is fixedly connected with a first transmission motor; one end of the output shaft of the first transmission motor extends into the inner tank; one end of the first drive motor, which extends into the inner tank, is fixedly connected with a stirring disc; a group of spiral generating blades distributed in a circumferential array is fixedly connected to one surface of the stirring disc; one surface of the stirring disc is rotatably connected with a driving shaft through a bearing;
the periphery side of the driving shaft is provided with a positive thread part and a reverse thread part which are symmetrically distributed; a group of first sliding chutes distributed in a circumferential array manner are formed in the inner wall of the inner tank at positions corresponding to the positive threaded part; a group of second sliding chutes distributed in a circumferential array manner are formed in the inner wall of the inner tank at positions corresponding to the reverse threaded parts; the peripheral side surface of the driving shaft is connected with an oscillating assembly through a positive thread part and a reverse thread part; the peripheral side surface of the oscillating assembly is in sliding connection with the first sliding groove and the second sliding groove;
the oscillating assembly comprises an upper oscillating disc and a lower oscillating disc; the peripheral side surface of the upper oscillating disc is in sliding connection with the first sliding chute through a connecting piece; the peripheral side surface of the lower oscillating disc is in sliding connection with the second sliding chute through a connecting piece; the peripheral side surface of the driving shaft is connected with the upper oscillating disc through a positive thread part; the peripheral side surface of the driving shaft is connected with the lower oscillating disc through a reverse threaded part; the bottom surface of the upper oscillating disc and the top surface of the lower oscillating disc are both fixedly connected with a group of twisting seats; the bottom surface of the upper oscillating disc is hinged with a group of first connecting rods through a hinge seat; the top surface of the lower oscillating disc is hinged with a group of second connecting rods through a hinge seat; a group of side oscillating plates are arranged between the opposite surfaces of the lower oscillating disc and the upper oscillating disc; the side oscillating plates are hinged with the first connecting rod and the second connecting rod at corresponding positions;
the top surface of the cover body is fixedly connected with a second transmission motor through a bracket; one end of the output shaft of the second transmission motor extends to the outside of the cover body; one end of the output shaft of the second transmission motor is connected with the driving shaft through a clamping piece.
Further, a discharge pipe is fixedly communicated with the bottom of the inner tank; one end of the discharge pipe extends to the outside of the outer tank; and the peripheral side surfaces of the inner tank and the outer tank are fixedly provided with blanking valves.
Furthermore, sealing valves are arranged on the peripheral side surfaces of the cold air inlet pipe and the hot air exhaust pipe; and a sealing gasket is fixedly arranged at the joint of the cover body and the inner tank.
Furthermore, a pressure gauge, a temperature probe and a pressure release valve are respectively and fixedly arranged on the cover body from left to right corresponding to the other side of the discharge pipe; manometer, temperature probe and relief valve one end all extend to the lid outside.
Further, the first sliding groove and the second sliding groove are both U-shaped grooves; the position of the peripheral side surface of the upper oscillating disc corresponding to the first sliding groove and the position of the peripheral side surface of the lower oscillating disc corresponding to the second sliding groove are fixedly connected with limiting convex blocks matched with the first sliding groove and the second sliding groove.
Furthermore, filter holes distributed in a circumferential array are formed in one surface of each of the upper oscillating disc and the lower oscillating disc; and a plurality of water permeable holes arranged in a linear array are formed in one surface of the side oscillating plate.
Furthermore, a plurality of side oscillating plates are distributed in a circumferential array in the inner tank; and the side oscillating plates are all arc-shaped structures.
Further, the pitches of the positive thread part and the reverse thread part are the same, and the spiral directions are opposite; the inner part of the outer tank is fixedly filled with heat insulation cotton.
Furthermore, the joint of the first transmission motor and the inner tank and the joint of the second transmission motor and the cover body are both provided with sealing parts.
Furthermore, the upper oscillating plate, the lower oscillating plate and the side oscillating plates are all made of stainless steel; and the peripheral sides of the upper oscillating disc, the lower oscillating disc and the side oscillating plates are provided with hydrophobic and oleophobic coatings.
The use method of the constant-temperature stirring tank robot with the oscillating mechanism comprises the following steps:
SS001, injecting, accurately proportioning solid materials to be stirred and liquid materials in advance, opening a discharge valve of a feed pipe after proportioning, firstly putting the fixed materials into an inner tank, then dropping the solid materials to an upper oscillating disc, immediately putting the liquid materials after the solid materials are put into the inner tank, premixing the liquid materials with the solid materials when the liquid materials are put into the inner tank, impacting and scattering the solid materials to a certain degree, and closing a valve at the feed pipe after the materials are put into the inner tank;
SS002, heating, closing the cold air inlet pipe and the hot air exhaust pipe, controlling the heating coil pipe to work through a controller matched with the device until the temperature probe monitors that the data in the inner tank reaches a set value, and keeping the temperature in the inner tank constant under the feedback action of the temperature probe, the controller and the heating coil pipe after the data in the inner tank reaches the set value;
SS003, before stirring, the reciprocating working frequency of the first driving motor and the reciprocating working frequency of the second driving motor are preset by external equipment, when stirring, the first driving motor operates in a reciprocating way with a set frequency, the second driving motor operates in the same way with the set frequency, after the first driving motor operates, the first driving motor drives the stirring disc to rotate in a reciprocating way with a certain frequency, thereby carrying out reciprocating stirring on solid and liquid, after the second driving motor operates, the upper oscillating disc and the lower oscillating disc are driven to move in the same-speed opposite direction or in the same-speed opposite direction in a set stroke, in the process of the motion of the upper oscillating disc and the lower oscillating disc, the first connecting rod and the second connecting rod drive the three side oscillating plates to move in a reciprocating linear way in a certain stroke, the upper oscillating disc and the lower oscillating disc move in an up-and-down reciprocating linear way, thereby leading the water body to generate up-and down type surge oscillation, and the three side oscillating plates move in a reciprocating linear way in a certain, so that the water body generates the billowing and oscillation in a left-right mode;
SS004, cooling and discharging, namely after materials in the inner tank are uniformly stirred at the designated time of material processing, stopping working of the first transmission motor, the second transmission motor and the heating coil, simultaneously opening the cold air inlet pipe and the hot air exhaust pipe, communicating the cold air inlet pipe with external cold air supply equipment before opening, communicating the hot air exhaust pipe with hot air exhaust equipment, gradually cooling the inner tank after the cold air inlet pipe enters air, and opening the discharge pipe after the temperature in the inner tank is cooled to the set temperature to complete discharging.
The invention has the following beneficial effects:
according to the invention, through the design of the upper oscillating disc, the lower oscillating disc and the three side oscillating plates, the stirring form of a stirring rod of a traditional stirring tank is changed into an oscillating stirring form, through the design of the upper oscillating disc and the lower oscillating disc, the liquid material can be output in reciprocating billowing and material exchange in an up-and-down form, through the design of the three side oscillating plates, the liquid material can be output in reciprocating billowing and material exchange in a left-and-right form, and the two billowing forms are carried out synchronously, so that the collision strength between the materials is enhanced, the mixing uniformity is enhanced, and meanwhile, through the matching design with the stirring disc, the precipitation of the materials in the mixing process can be effectively avoided, and the mixing effect is enhanced.
According to the invention, through the design of the filter holes in the upper oscillating disc, agglomerated materials can be effectively prevented from directly falling into the stirring cavity, the agglomerated materials can be gradually dissolved along with the up-and-down movement of the upper oscillating disc during stirring, the traditional flood-irrigation type mixing is changed into batch and fractional mixing, and through the design of the lower oscillating disc, the agglomerated materials can be effectively prevented from being discharged from the discharge pipe during stirring.
According to the invention, through the design of the cold air inlet pipe and the hot air exhaust pipe, the rapid cooling mode of the traditional constant-temperature heating tank is changed into the gradual cooling mode, and through the mode conversion, the inner tank is effectively prevented from bursting due to extreme cold and extreme heat, and the safety of the inner tank in use is further ensured.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic sectional structure view of a constant temperature stirring tank robot with an oscillating mechanism;
FIG. 2 is a schematic view of the construction of the inner vessel, outer vessel, heating chamber, heating coil and drive shaft;
FIG. 3 is a schematic structural view of a stirring disc and a spiral generating blade;
FIG. 4 is a schematic structural diagram of an oscillating assembly;
FIG. 5 is a bottom view of the structure of FIG. 4;
FIG. 6 is a schematic front view of the structure of FIG. 4;
FIG. 7 is a schematic structural view of a side oscillation plate;
in the drawings, the components represented by the respective reference numerals are listed below:
1-inner tank, 2-cover body, 3-outer tank, 4-heating cavity, 5-heating coil, 6-cold air inlet pipe, 7-hot air exhaust pipe, 8-inlet pipe, 9-first driving motor, 10-stirring disk, 11-spiral generating blade, 12-driving shaft, 13-first sliding chute, 14-second sliding chute, 15-oscillating assembly, 16-second driving motor, 17-discharge pipe, 1501-upper oscillating disk, 1502-lower oscillating disk, 1503-twisting seat, 1504-first connecting rod, 1505-second connecting rod and 1506-side oscillating plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention is a constant temperature stirring tank robot with an oscillating mechanism, comprising an inner tank 1; the top surface of the inner tank 1 is fixedly connected with a cover body 2 through a connecting piece; the peripheral side surface of the inner tank 1 is fixedly connected with an outer tank 3; a heating cavity 4 is arranged between the opposite surfaces of the inner tank 1 and the outer tank 3, and a heating coil 5 is fixedly arranged in the heating cavity 4; the peripheral side surface of the outer tank 3 is respectively and fixedly communicated with a cold air inlet pipe 6 and a hot air exhaust pipe 7; one end of the cold air inlet pipe 6 and one end of the hot air exhaust pipe 7 are both communicated with the heating cavity 4; the top of the cover body 2 is fixedly communicated with a feeding pipe 8; the bottom of the inner tank 1 is fixedly connected with a first drive motor 9; one end of the output shaft of the first transmission motor 9 extends to the inner part of the inner tank 1; one end of the first drive motor 9 extending to the inner part of the inner tank 1 is fixedly connected with a stirring disc 10; a group of spiral generating blades 11 distributed in a circumferential array are fixedly connected to one surface of the stirring disc 10, liquid is stirred in a spiral mode through the arrangement of the spiral generating blades 11, and a driving shaft 12 is rotatably connected to one surface of the stirring disc 10 through a bearing;
the peripheral side surface of the driving shaft 12 is provided with a positive thread part and a reverse thread part which are symmetrically distributed, the upper oscillating disc 1501 and the lower oscillating disc 1502 synchronously move in the opposite direction or synchronously move in the reverse direction through the design of the positive thread part and the reverse thread part, and a group of first sliding chutes 13 distributed in a circumferential array are formed in the inner wall of the inner tank 1 corresponding to the positive thread part; a group of second sliding grooves 14 distributed in a circumferential array manner are formed in the inner wall of the inner tank 1 corresponding to the reverse threaded portion, the number of the first sliding grooves 13 is two, and the first sliding grooves 13 and the second sliding grooves 14 are used for limiting and guiding the upper oscillating disc 1501 and the lower oscillating disc 1502;
the peripheral side surface of the driving shaft 12 is connected with an oscillating assembly 15 through a positive thread part and a reverse thread part; the peripheral side surface of the oscillating assembly 15 is in sliding connection with the first sliding chute 13 and the second sliding chute 14;
the oscillating assembly 15 comprises an upper oscillating disc 1501 and a lower oscillating disc 1502; the peripheral side surface of the upper oscillating disc 1501 is in sliding connection with the first sliding chute 13 through a connecting piece; the peripheral side surface of the lower oscillating disc 1502 is connected with the second chute 14 in a sliding manner through a connecting piece; the peripheral side surface of the driving shaft 12 is connected with the upper oscillating disc 1501 through a positive thread part; the circumferential side surface of the drive shaft 12 is connected to the lower oscillating disc 1502 by a reverse threaded portion; a group of hinge bases 1503 are fixedly connected to the bottom surface of the upper oscillating disc 1501 and the top surface of the lower oscillating disc 1502; the bottom surface of the upper oscillating disc 1501 is hinged with a group of first connecting rods 1504 through a hinge base 1503; the top surface of the lower oscillating disc 1502 is hinged with a set of second connecting rods 1505 through a hinge base 1503; a group of side oscillation plates 1506 are arranged between the opposite surfaces of the lower oscillation plate 1502 and the upper oscillation plate 1501; the three side oscillation plates 1506 are hinged with the first link 1504 and the second link 1505 at corresponding positions;
the top surface of the cover body 2 is fixedly connected with a second transmission motor 16 through a bracket; one end of the output shaft of the second transmission motor 16 extends to the outside of the cover body 2; one end of the output shaft of the second transmission motor 16 is connected with the driving shaft 12 through a clamping piece.
Wherein, as shown in figure 1, the bottom of the inner tank 1 is fixedly communicated with a discharge pipe 17; one end of the discharge pipe 17 extends to the outside of the outer tank 3; the peripheral side surfaces of the inner tank 1 and the outer tank 3 are both fixedly provided with blanking valves, and the peripheral side surfaces of the cold air inlet pipe 6 and the hot air exhaust pipe 7 are both provided with sealing valves; a sealing gasket is fixedly arranged at the joint of the cover body 2 and the inner tank 1.
As shown in fig. 1, a pressure gauge, a temperature probe and a pressure release valve are respectively and fixedly installed on the other side of the cover body 2 corresponding to the discharge pipe 17 from left to right; manometer, temperature probe and relief valve one end all extend to 2 outsides of lid.
Wherein, the first sliding chute 13 and the second sliding chute 14 are both U-shaped grooves; the peripheral side surface of the upper oscillating disc 1501 corresponds to the position of the first sliding groove 13 and the peripheral side surface of the lower oscillating disc 1502 corresponds to the position of the second sliding groove 14, and the limiting convex blocks matched with the first sliding groove 13 and the second sliding groove 14 are fixedly connected with the peripheral side surface of the upper oscillating disc 1501.
Wherein, the upper oscillating disc 1501 and the lower oscillating disc 1502 are both provided with filter holes distributed in a circumferential array on one surface; the three side oscillation plates 1506 have water permeable holes arranged in a linear array on one surface.
Wherein, as shown in fig. 4, three side oscillation plates 1506 are distributed in a circumferential array inside the inner tank 1; the three side oscillation plates 1506 are all arc-shaped.
Wherein, the pitch of the positive thread part and the reverse thread part is the same, and the spiral directions are opposite; the fixed packing in 3 inside outer tanks has the heat preservation cotton, through the cotton design of heat preservation to improve the device's heat preservation effect.
Wherein, the joint of the first transmission motor 9 and the inner tank 1 and the joint of the second transmission motor 16 and the cover body 2 are provided with sealing parts.
The upper oscillating disk 1501, the lower oscillating disk 1502 and the side oscillating plates 1506 are all made of stainless steel; the peripheral sides of the upper oscillating plate 1501, the lower oscillating plate 1502 and the three side oscillating plates 1506 are provided with hydrophobic and oleophobic coatings.
The use method of the constant-temperature stirring tank robot with the oscillating mechanism comprises the following steps:
SS001, injecting, accurately proportioning solid materials to be stirred and liquid materials in advance, opening a discharge valve of a feed pipe 8 after proportioning, firstly putting the fixed materials into the inner tank 1, then dropping the solid materials onto the upper oscillating plate 1501, immediately putting the liquid materials after the solid materials are put into the inner tank, premixing the liquid materials with the solid materials when the liquid materials are put into the inner tank, impacting and scattering the solid materials to a certain degree, and closing the valve at the feed pipe 8 after the materials are put into the inner tank;
SS002, heating, closing the cold air inlet pipe 6 and the hot air exhaust pipe 7, controlling the heating coil pipe 5 to work through a controller matched with the device until the temperature probe monitors that the data in the inner tank 1 reaches a set value, and keeping the temperature in the inner tank 1 at a constant temperature under the feedback action of the temperature probe, the controller and the heating coil pipe 5 after the data in the inner tank 1 reaches the set value;
SS003, before stirring and stirring, the reciprocating working frequency of a first driving motor 9 and the reciprocating working frequency of a second driving motor 16 are preset through external equipment, during stirring, the first driving motor 9 reciprocates at the set frequency, the second driving motor 16 also reciprocates at the set frequency, after the first driving motor 9 works, a stirring disc 10 is driven to reciprocate at the set frequency so as to stir solid and liquid in a reciprocating manner, after the second driving motor 16 works, an upper oscillating disc 1501 and a lower oscillating disc are driven to move oppositely at the same speed or reversely at the same speed in a set stroke, during the motion of the upper oscillating disc 1501 and the lower oscillating disc 1502, three side oscillating plates 1506 are driven to do reciprocating linear motion in a certain stroke through a first connecting rod 1504 and a second connecting rod 1505, the upper oscillating disc 1501 and the lower oscillating disc 1502 do reciprocating linear motion up and down, so that water body generates up-and-down type surge oscillation, the three side oscillation plates 1506 make a water body generate a left-right type of billowing and oscillation through a reciprocating linear motion within a certain stroke;
SS004, cooling and discharging, wherein after the materials in the inner tank 1 are uniformly stirred at the designated time of material processing, the first drive motor 9, the second drive motor 16 and the heating coil pipe 5 stop working, meanwhile, the cold air inlet pipe 6 and the hot air exhaust pipe 7 are opened, before the materials are opened, the cold air inlet pipe 6 is communicated with external cold air supply equipment, the hot air exhaust pipe 7 is communicated with hot air exhaust equipment, the cold air inlet pipe 6 is used for supplying air and then gradually cooling the inner tank 1, and when the temperature in the inner tank 1 is cooled to the set temperature, the discharging pipe 17 is opened, so that the discharging is completed.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (11)

1. A constant-temperature stirring tank robot with an oscillating mechanism comprises an inner tank (1); the top surface of the inner tank (1) is fixedly connected with a cover body (2) through a connecting piece; the peripheral side surface of the inner tank (1) is fixedly connected with an outer tank (3); a heating cavity (4) is arranged between the opposite surfaces of the inner tank (1) and the outer tank (3), and a heating coil (5) is fixedly arranged in the heating cavity (4); the peripheral side surface of the outer tank (3) is respectively and fixedly communicated with a cold air inlet pipe (6) and a hot air exhaust pipe (7); one end of the cold air inlet pipe (6) and one end of the hot air exhaust pipe (7) are both communicated with the heating cavity (4); the top of the cover body (2) is fixedly communicated with a feeding pipe (8); the bottom of the inner tank (1) is fixedly connected with a first transmission motor (9); one end of an output shaft of the first transmission motor (9) extends into the inner tank (1); one end of the first transmission motor (9) extending into the inner tank (1) is fixedly connected with a stirring disc (10); one surface of the stirring disc (10) is fixedly connected with a group of spiral generating blades (11) distributed in a circumferential array; a surface of the stirring disc (10) is rotatably connected with a driving shaft (12) through a bearing, and the stirring disc is characterized in that:
the peripheral side surface of the driving shaft (12) is provided with a positive thread part and a reverse thread part which are symmetrically distributed; a group of first sliding chutes (13) distributed in a circumferential array are formed in the inner wall of the inner tank (1) at positions corresponding to the positive thread part; a group of second sliding chutes (14) distributed in a circumferential array are formed in the inner wall of the inner tank (1) at positions corresponding to the reverse threaded parts; the peripheral side surface of the driving shaft (12) is connected with an oscillating assembly (15) through a positive thread part and a reverse thread part; the peripheral side surface of the oscillating assembly (15) is in sliding connection with the first sliding chute (13) and the second sliding chute (14);
the oscillating assembly (15) comprises an upper oscillating disc (1501) and a lower oscillating disc (1502); the peripheral side surface of the upper oscillating disc (1501) is in sliding connection with the first sliding chute (13) through a connecting piece; the peripheral side surface of the lower oscillating disc (1502) is connected with the second sliding chute (14) in a sliding way through a connecting piece; the peripheral side surface of the driving shaft (12) is connected with the upper oscillating disc (1501) through a positive thread part; the peripheral side surface of the driving shaft (12) is connected with the lower oscillating disc (1502) through a reverse threaded part; the bottom surface of the upper oscillating disc (1501) and the top surface of the lower oscillating disc (1502) are both fixedly connected with a group of hinge seats (1503); the bottom surface of the upper oscillating disc (1501) is hinged with a group of first connecting rods (1504) through a hinge base (1503); the top surface of the lower oscillating disc (1502) is hinged with a group of second connecting rods (1505) through a hinge seat (1503); a group of side oscillation plates (1506) are arranged between the opposite surfaces of the lower oscillation plate (1502) and the upper oscillation plate (1501); a plurality of side oscillation plates (1506) are hinged with a first connecting rod (1504) and a second connecting rod (1505) at corresponding positions;
the top surface of the cover body (2) is fixedly connected with a second transmission motor (16) through a bracket; one end of the output shaft of the second transmission motor (16) extends to the outside of the cover body (2); one end of an output shaft of the second transmission motor (16) is connected with the driving shaft (12) through a clamping piece.
2. The constant-temperature stirring tank robot with the oscillating mechanism is characterized in that a material discharging pipe (17) is fixedly communicated with the bottom of the inner tank (1); one end of the discharge pipe (17) extends to the outside of the outer tank (3); and the peripheral side surfaces of the inner tank (1) and the outer tank (3) are fixedly provided with blanking valves.
3. The constant-temperature stirring tank robot with the oscillating mechanism according to claim 1, wherein the sealing valves are arranged on the peripheral side surfaces of the cold air inlet pipe (6) and the hot air exhaust pipe (7); and a sealing gasket is fixedly arranged at the joint of the cover body (2) and the inner tank (1).
4. The constant-temperature stirring tank robot with the oscillating mechanism is characterized in that a pressure gauge, a temperature probe and a pressure release valve are fixedly arranged on the cover body (2) from left to right corresponding to the other side of the discharging pipe (17); one end of each pressure gauge, one end of each temperature probe and one end of each pressure relief valve extend to the outside of the cover body (2).
5. The constant-temperature stirring tank robot with the oscillating mechanism according to the claims 1-4, characterized in that the first chute (13) and the second chute (14) are both U-shaped grooves; the circumference side surface of the upper oscillating disc (1501) corresponds to the position of the first sliding groove (13) and the circumference side surface of the lower oscillating disc (1502) corresponds to the position of the second sliding groove (14), and the upper oscillating disc and the lower oscillating disc are fixedly connected with limit lugs matched with the first sliding groove (13) and the second sliding groove (14).
6. The constant-temperature stirring tank robot with the oscillating mechanism is characterized in that the upper oscillating disk (1501) and the lower oscillating disk (1502) are provided with filter holes distributed in a circumferential array on one surface; a plurality of water permeable holes arranged in a linear array are formed in one surface of the side oscillation plate (1506).
7. The thermostatic agitator tank robot with oscillating mechanism of claim 1, characterized in that, several of the side oscillating plates (1506) are distributed in a circumferential array inside the inner tank (1); the side oscillation plates (1506) are all arc-shaped structures.
8. The thermostatic stirring tank robot with the oscillating mechanism according to claim 1, characterized in that the pitches of the forward thread part and the reverse thread part are the same, and the spiral directions are opposite; the inner part of the outer tank (3) is fixedly filled with heat insulation cotton.
9. The constant-temperature stirring tank robot with the oscillating mechanism is characterized in that sealing parts are arranged at the joint of the first transmission motor (9) and the inner tank (1) and the joint of the second transmission motor (16) and the cover body (2).
10. The thermostatic agitator tank robot with oscillating mechanism of claim 1, characterized in that the upper oscillating plate (1501), the lower oscillating plate (1502) and the side oscillating plates (1506) are all stainless steel; and the peripheral side surfaces of the upper oscillating disc (1501), the lower oscillating disc (1502) and the side oscillating plates (1506) are respectively provided with a hydrophobic and oleophobic coating.
11. The use method of the constant-temperature stirring tank robot with the oscillating mechanism according to any one of claims 1-10, characterized by comprising the following steps:
SS001, injecting, accurately proportioning solid materials to be stirred and liquid materials in advance, opening a feeding valve of a feeding pipe (8) after proportioning, firstly putting fixed materials into an inner tank (1), then dropping the solid materials onto an upper oscillating disc (1501), immediately putting the liquid materials after the solid materials are put into the inner tank, premixing the liquid materials with the solid materials when the liquid materials are put into the inner tank, impacting and scattering the solid materials to a certain degree, and closing the valve at the feeding pipe (8) after the materials are put into the inner tank;
SS002, heating and closing the cold air inlet pipe (6) and the hot air exhaust pipe (7), controlling the heating coil (5) to work through a controller matched with the device until a temperature probe monitors that data in the inner tank (1) reach a set value, and keeping the temperature in the inner tank (1) constant under the feedback action of the temperature probe, the controller and the heating coil (5) after the data reach the set value;
SS003, before stirring and stirring, the reciprocating working frequency of a first driving motor (9) and the reciprocating working frequency of a second driving motor (16) are set in advance through external equipment, during stirring, the first driving motor (9) is operated in a reciprocating way at a set frequency, the second driving motor (16) is also operated at a set frequency, after the first driving motor (9) is operated, a stirring disc (10) is driven to rotate in a reciprocating way at a certain frequency, so that solid and liquid are stirred in a reciprocating way, after the second driving motor (16) is operated, an upper oscillating disc (1501) and a lower oscillating disc (1502) are driven to move oppositely at the same speed or in the reverse direction at the same speed in a set stroke, and in the process of moving the upper oscillating disc (1501) and the lower oscillating disc (1502), three side oscillating plates (1506) are driven to move linearly in a reciprocating way in a certain stroke through a first connecting rod (1504) and a second connecting rod (1505), the upper oscillating disc (1501) and the lower oscillating disc (1502) perform up-and-down reciprocating linear motion to enable the water body to generate up-and-down type billowing oscillation, and the three side oscillating plates (1506) perform left-and-right type billowing and oscillation through reciprocating linear motion in a certain stroke;
SS004, the cooling blowing, after the material stirring in inner tank (1) in the appointed time of material processing, first driving motor (9), second driving motor (16) and heating coil (5) stop work, cold wind advances pipe (6) and hot-blast calandria (7) are opened simultaneously, and before opening, cold wind advances pipe (6) and supplies the equipment intercommunication with external cold wind, hot-blast calandria (7) and hot-blast exhaust apparatus intercommunication, cold wind advances pipe (6) air inlet successor and progressively cools off inner tank (1), after the temperature cooling in inner tank (1) reaches the settlement temperature, open row material pipe (17), then accomplish the unloading.
CN202010142685.9A 2020-03-04 2020-03-04 Constant-temperature stirring tank robot with oscillation mechanism and use method Withdrawn CN111203140A (en)

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CN202010142685.9A CN111203140A (en) 2020-03-04 2020-03-04 Constant-temperature stirring tank robot with oscillation mechanism and use method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115026951A (en) * 2022-06-29 2022-09-09 泰山石膏(包头)有限公司 Slurry constant temperature device for gypsum board production

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115026951A (en) * 2022-06-29 2022-09-09 泰山石膏(包头)有限公司 Slurry constant temperature device for gypsum board production
CN115026951B (en) * 2022-06-29 2024-01-26 泰山石膏(包头)有限公司 Slurry constant temperature device for gypsum board production

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