CN208372948U - A kind of auger tank - Google Patents

A kind of auger tank Download PDF

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Publication number
CN208372948U
CN208372948U CN201820799970.6U CN201820799970U CN208372948U CN 208372948 U CN208372948 U CN 208372948U CN 201820799970 U CN201820799970 U CN 201820799970U CN 208372948 U CN208372948 U CN 208372948U
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China
Prior art keywords
tank
agitator tank
auger
upper cover
discharging
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CN201820799970.6U
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Chinese (zh)
Inventor
杜新荣
王中诚
温代新
王兵
李金华
刘秋丽
闫明
刁园园
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Dong E E Jiao Co Ltd
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Dong E E Jiao Co Ltd
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Abstract

The utility model discloses a kind of auger tanks, auger tank includes: the agitator tank that material is mixed, provides gear unit, the charging of control agitator tank, stirring, discharging of power for agitator tank, and in whole work process temperature and moisture electrical control unit, and adjust agitator tank in vacuum degree vacuum unit;Agitator tank includes tank body, the upper cover and lower head that connect with tank body, and gate stirrer and dasher are scraped equipped with independently working and coaxial in inside;Gear unit includes the lifting device for adjusting the upper cover of agitator tank, scraping gate stirrer, dasher lifting, and respectively two kinds of blenders provide the decelerating motor of power;The utility model auger tank is by the blender in two independent controls of the inside of agitator tank setting, so that auger tank is thoroughly mixed material;And electrical control unit and gear unit are combined, realize the full-automatic operation of material mixed process.

Description

A kind of auger tank
Technical field
The utility model belongs to mixing plant technical field.More particularly, to a kind of auger tank.
Background technique
Colla corii asini cake tanning at present uses manual type, manually by auxiliary materials such as Semen sesami nigrum, walnut kernel after the concentration of glue juice in pot It is added in pot, is then stirred mixing with big shovel, after range estimation judges that colla corii asini cake viscosity is suitable, then manually will be sticky with scoop Colla corii asini cake be grilled into each glue case.Production efficiency is low, and excessive manual operation participates in, and causes production cost to rise, quality obtains not To guarantee, caldron causes production scene steam to diffuse, and production environment is poor.
Expand to adapt to peach blossom Ji colla corii asini cake production capacity, improve labor efficiency, reduces cost of labor, improve the life of high temperature and humidity Produce environment;Therefore it is badly in need of a set of colla corii asini cake of design and boils mixing plant automatically, glue, automatic mixed stirring is manually endured with substitution, changed Kind production environment.
Utility model content
The purpose of this utility model is to provide a kind of auger tanks.The utility model auger tank is by stirring The blender of two independent controls is arranged in the inside of tank, so that auger tank realization is thoroughly mixed material;And it ties Electrical control unit and gear unit are closed, the full-automatic operation of material mixed process is realized.
Specific technical solution is as follows:
A kind of auger tank, including
Agitator tank, for material to be mixed;Including tank body, the upper cover being connect with the tank body and lower envelope Gate stirrer and dasher are scraped equipped with independently working and coaxial in head, inside;
Gear unit, including for adjusting the agitator tank upper cover, scrape gate stirrer and dasher lifting Lifting device, and be respectively described to scrape gate stirrer and dasher provides the decelerating motor of power;
Electrical control unit, for controlling the agitator tank charging, stirring, discharging and the temperature of whole work process And moisture;To realize the full-automation of the material mixed process;
Vacuum unit, for adjusting the vacuum degree in the agitator tank;Make the moisture rapid steaming of material in the agitator tank Hair and mixed material can timely be discharged.
Preferably, by flanged joint, the lower head is directly to connect with the tank body for the upper cover and the tank body Connect or integrated molding.
Preferably, the lower head is equipped with the discharge port for discharging, for detecting temperature of charge in the agitator tank Temperature sensor, and for detecting material moisture in the agitator tank water content detection probe.
Preferably, the mode of the auger tank discharging is that the pressure of the agitator tank is adjusted by the vacuum unit The positive pressure discharging of the discharge hole for discharge is made it through, or is led to after promoting the upper cover to highest point by the lifting device Cross the overturning discharging that the electrical control unit controls the tank body overturning.
Preferably, the tank body of the agitator tank includes liner, middle gallbladder and insulating layer;It is formed and is used between the liner and middle gallbladder In the collet being heated or cooled, the collet is interior to be equipped with the flow-guiding channel passed through for steam or cooling water.
Preferably, the agitator tank is equipped with exoperidium;The exoperidium with a thickness of 2mm;The liner, upper cover and under End socket with a thickness of 6mm, the collet with a thickness of 50mm.
Preferably, the material of the exoperidium is SUS304;The material of the liner, upper cover and lower head is SUS316L;The material of the collet is SUS304 stainless steel;The material of the insulating layer is rock wool or PU polyurethane foaming plate.
Preferably, gate stirrer and the dasher scraped respectively provides power by a decelerating motor;The deceleration Motor passes through yielding coupling, propeller shaft couplings Gleason spiral bevel gear drives agitating shaft rotation.
Preferably, the gate stirrer of scraping includes gate stirrer, and is arranged on the gate stirrer PTFE polytetrafluoroethylene (PTFE) scraping blade;The dasher is to be combined to be formed by the inclined paddle blade of multiple groups.
Preferably, heating and the cooling temperature of the agitator tank can be set by the electrical control unit, control steam Flow, discharging flow and the mixing speed and mixing time for scraping gate stirrer and dasher.
The beneficial effects of the utility model are as follows:
1, the utility model auger tank by the setting of the inside of agitator tank it is coaxial scrape gate stirrer and paddle Blender;And mixing time, the mixing speed of two blenders are independently controlled respectively by different motors, thus So that auger tank realize from macroscopically to material stirring be uniformly mixed, it is microcosmic on to material carry out it is homogeneous.
2, the auger tank of the utility model controls agitator tank charging, stirring and discharging by electrical control unit Whole work process;And gear unit is combined, to realize the full-automation of the material mixed process.
3, the auger tank of the utility model is applicable to the cream in the fields such as pharmacy, cosmetics, chemical industry, food, white class The production of product.
Detailed description of the invention
Specific embodiment of the present utility model is described in further detail with reference to the accompanying drawing.
Fig. 1 shows the main view of the utility model auger tank;
Fig. 2 shows the top views of the utility model auger tank.
Wherein, 1. agitator tank, 2. gear units, 3. electrical control units, 4. vacuum units, 5. discharge ports seal on 101. Head, 102. tank bodies, 103. lower heads, 104. scrape gate stirrer, and 105. dashers, 201. lifting devices, 202. slow down Motor.
Specific embodiment
In order to illustrate more clearly of the utility model, the utility model is done into one below with reference to preferred embodiments and drawings The explanation of step.It will be appreciated by those skilled in the art that specifically described content is illustrative and be not restrictive below, no It should limit the protection scope of the present invention.
In a kind of embodiment of the utility model, as depicted in figs. 1 and 2, a kind of auger tank is provided;The stirring Blending tank includes agitator tank 1 for material to be mixed, the gear unit 2 for providing for agitator tank 1 power, is used for The electrical control unit 3 of the charging of agitator tank 1, stirring and discharging is controlled, and to the vacuum unit that agitator tank 1 is vacuumized 4;
Gate stirrer 104 and dasher 105 are scraped equipped with coaxial in agitator tank 1;Scrape gate stirrer 104 and paddle Formula blender 105 is to be driven by different decelerating motors 202, and can realize mixing time, the independent control of mixing speed.Stirring Tank 1 includes tank body 102, upper cover 101 and lower head 103, tank body 102 and upper cover 101 by flanged joint, tank body 102 with Lower head 103 is directly connected to or is integrally formed.Upper cover 101 is equipped with liquid inlet opening(matching butterfly valve in sanitation level), Vacuum orifice Compressed air inletVacuum breaker mouthWith a thickness of the band lamp one of 10mm Formula visor DN80mm glass lens, CIP rotating wash bowl oneElectro connecting pressure gauge.Lower head 103 is the ellipse of standard The bottom of shape end socket, lower head 103 is equipped with for dischargingDischarge port 5 (matches sanitary pneumatic tank bottom valve), and Moisture for detecting the PT100 temperature sensor of temperature of charge in agitator tank 1 and for detecting material moisture in agitator tank 1 Detection probe.Tank body 102 includes liner, middle gallbladder and insulating layer;The collet for being heated or cooled is formed between liner and middle gallbladder, The flow-guiding channel passed through for steam or cooling water is equipped in collet;When agitator tank 1 heats, steam progress is filled in flow-guiding channel Heating when agitator tank 1 is cooling, is passed through cooling water in flow-guiding channel and is cooled down.Agitator tank 1 be equipped with material be SUS304 not The exoperidium of rust steel, with a thickness of 2mm;The material of liner, upper cover 101 and lower head 103 is SUS316L, interior with a thickness of 6mm Gallbladder is that sanitation-grade mirror-finishes 300MESH (sanitation-grade);The material of collet is SUS304 stainless steel, with a thickness of 50mm;Insulating layer Material be rock wool or PU polyurethane foaming plate;Temperature≤40 DEG C of 102 outer surface of tank body.
Since the pipeline heating of flow-guiding channel, cooling control system all use pneumatic operated valve, so the utility model stirs Mix the applicable explosion-proof environment of blending tank.
Gate stirrer 104 is scraped, is and the PTFE polytetrafluoroethyl-ne being arranged on gate stirrer by gate stirrer Alkene scraping blade composition.Scraping blade is on the gate stirrer, propulsive thrust automatic paste tightening agitator tank and nothing of the scraping blade due to material when work Dead angle, off working state scraping blade are not contacted with agitator tank;Mixing of the frame type stirring mainly for high-viscosity material macroscopically.Paddle Blender 105 is composed of multiple groups inclination paddle blade.
The utility model scrapes gate stirrer 104 and dasher 105 is used in combination, by two kinds of different decelerating motor controls System is, it can be achieved that mixing time, speed independent control, to meet the requirement of all technologies.
Gear unit 2 includes the upper cover 101 for adjusting agitator tank 1, scrapes gate stirrer 104 and 105 liters of dasher The lifting device 201 of drop, and be respectively the decelerating motor that gate stirrer 104 and the offer power of dasher 105 are provided 202;Lifting device 201 includes the composition such as hydraulic oil container, hydraulic pump, pressure gauge, motor, solenoid valve, pressure regulator valve, hydraulic piston; The speed of hydraulic piston raising and lowering is controlled by adjusting total hydraulic pressure and solenoid valve inching switch;Hydraulic piston tool There is good stability, and have the easing valve being automatically closed when hydraulic piston declines too fast, protects operator and equipment safety; Hydraulic piston main function is to promote and decline upper cover and blender of homogeneous etc., when upper cover and blender are promoted to highest After point, not only facilitate agitator tank overturning discharging, but also conveniently agitator tank is safeguarded and cleared up.
Electrical control unit 3 includes electric cabinet, and the touch screen in electric cabinet, and the control panel connecting with electric cabinet is arranged in; The interface of main menu of touch screen contains all operational orders of auger tank and all display states, such as: it is currently running Some movement, there is animation and colour switching, operation countdown, the speed of service, stirring pressure tank, agitator tank temperature, alarm to mention Show.It is stateful that operator only need to can carry out all institutes for operating and observing auger tank at this interface.Parameter is set Determine the parameter that can save 12 products in menu, selects all setup parameters of one of product as needed.Each production The setup parameter of product all can long term storage and modification.Parameter setting interface needs password that can just enter, and needs to weigh into this interface Limit tampers parameter to prevent those without authority from entering, guarantees that the production of product complies fully with the requirement of technique initialization.Into police Show that picture can see the suggestion content of violation operation and the guidance content of time of origin and correct operation.It is drawn into temperature There are the quick change curve of the temperature of material in agitator tank and at a slow speed change curve, the coordinate curve of temperature and time variation in face;With Facilitate research production technique.
Heating and the cooling temperature of agitator tank 1 can be set using the electrical control unit 3 of the utility model, and scrape frame The mixing speed and mixing time etc. of blender 104 and dasher 105.
Vacuum unit 4 includes water-ring vacuum pump, liquid-gas separator and vacuum pipe;Water-ring vacuum pump has self cooling But, the features such as sucking rate is big, vacuum limit is high (room temperature -0.097Mpa);Liquid-gas separator major function is to prevent liquid-ring type true The water adverse current of sky pump, realizes that the separation of condensed water and steam and condensed moisture begin to rehearse and put;Vacuum pipe is stainless steel, vacuum Equipped with strainer valve, check-valves, Pneumatic butterfly valve etc. in pipeline, air and aqueous reflux are prevented.
The vacuum degree in agitator tank is adjusted in the vacuum unit 4 of the utility model;On the one hand keep the material in agitator tank fast Speed evaporation;On the other hand mixed material is discharged in time.
Allow that the material in agitator tank 1 is sufficiently mixed and mixed material can timely be discharged.
The specific workflow of the utility model auger tank:
Operational instances: (by taking steam heats touch screen as an example)
1) power supply is opened, into main operation picture.
The condensed water of hand-held evacuation main steam line first prevents condensed water water from entering equipment collet, causes heating slow;
2) the setting 1 internal drainage time of agitator tank, (time is up automatic closed the condensed water that is discharged inside 1 collet of agitator tank It closes);
3) if heating is very slow, it is drain valve by dirty blocking, causes condensed water water that can not be discharged.Drain valve need to only be torn open Lower cleaning reinstalls.Material is put into pot respectively.Heating temperature is set, and opens stirring.
4) material is heated to technique requirement and sufficiently dissolves in tank 1 to be mixed, opens vacuum pump, note: (necessary when vacuumizing Guarantee has cooling water disengaging, and water outlet should maintain a normally open state.Forbid the vacuum pump that dallies, and the row by cooling water outlet and inlet The mouth of a river must assure that closed state can just smoke vacuum, and discharge outlet is closed after periodically opening the water storage for exhausting the inside.)
5) auger tank heating temperature and frame type stirring speed, time and paddle mixing speed, time are set.It opens Main cooker heat button is opened, and opens frame and paddle stirring.Mixing slowly the time is usually set to one hour, speed 50rpm.
6) material please open the cooling button of agitator tank 1 after being sufficiently stirred, while start stirring, to accelerate its cold But speed and cooling effect.Being cooled to required temperature to material can discharge.
7) it discharges.
There are two types of the modes of auger tank discharging: positive pressure discharging and overturning discharging;
Positive pressure discharging refers to that the pressure for adjusting agitator tank 1 by vacuum unit 4 goes out mixed material by discharge port 5 Material;Overturning discharging is to control tank body by electrical control unit 3 after promoting upper cover 101 to highest point by lifting device 201 102 overturning dischargings.
Positive pressure discharging: all valves are in close state on PLSCONFM upper cover 101.Start vacuum pump, is to vacuum When 0.05-0.08MPa, vacuum pump is closed, four safety buckles are evenly distributed and are buckled in two end flanges of pot body.Spiral shell is screwed with hand Nail.Open vacuum breaker valve, etc. vacuum completely disappear after turn off vacuum breaker valve.Compressed air valve is opened, is observed simultaneously Pressure gauge when pressure is 0.1MPa, closes compressed air valve.Discharge port 5 is connect with bottom valve interface and is finished, opening operation face Outlet valve on plate can discharge.Discharging terminates, and please restart vacuum pump, and vacuum degree unscrews the spiral shell in safety buckle in 0.8MPa Nail, removes four safety buckles, is placed in origin-location.(note: discharge pressure will be different according to different material viscosity, generally Between 0.1-0.2.)
Overturning discharging: rising after upper cover 101 is automatically stopped to highest point, start flip button on control panel, when turning over It is please noted that when turning by charge cask close to the outlet of tank body 102, in order to splicing.Discharging terminates to start on control panel Tank body 102 is reset to normal operating conditions by reset button.Overturning and homing action are to automatically control, it is also possible to be carried out manually. Such as: stop button can be opened in switching process.
Obviously, the above embodiments of the present invention is merely examples for clearly illustrating the present invention, and It is not limitations of the embodiments of the present invention, for those of ordinary skill in the art, in above description On the basis of can also make other variations or changes in different ways, all embodiments can not be exhaustive here, It is all to belong to obvious changes or variations that the technical solution of the utility model is extended out still in the utility model The column of protection scope.

Claims (10)

1. a kind of auger tank, which is characterized in that including
Agitator tank, for material to be mixed;It is interior including tank body, the upper cover and lower head that are connect with the tank body Gate stirrer and dasher are scraped equipped with independently working and coaxial in portion;
Gear unit, including for adjusting the agitator tank upper cover, scrape gate stirrer and dasher lifting liter Falling unit, and be respectively the decelerating motor that gate stirrer and dasher offer power are provided;
Electrical control unit, for controlling the agitator tank charging, stirring, discharging and the temperature and water of whole work process Point;To realize the full-automation of the material mixed process;
Vacuum unit, for adjusting the vacuum degree in the agitator tank;Make the moisture rapid evaporation of material in the agitator tank, with And mixed material can timely be discharged.
2. auger tank according to claim 1, which is characterized in that the upper cover and the tank body are connected by flange It connects, the lower head and the tank body are directly connected to or are integrally formed.
3. auger tank according to claim 2, which is characterized in that the lower head is equipped with the discharging for discharging Mouthful, for detecting the temperature sensor of temperature of charge in the agitator tank, and for detecting material moisture in the agitator tank Water content detection probe.
4. auger tank according to claim 3, which is characterized in that the mode of the auger tank discharging is to pass through The pressure that the vacuum unit adjusts the agitator tank makes it through the positive pressure discharging of the discharge hole for discharge, or passes through the liter Falling unit is discharged after promoting the upper cover to highest point by the overturning that the electrical control unit controls the tank body overturning.
5. auger tank according to claim 1, which is characterized in that the tank body of the agitator tank includes liner, middle gallbladder And insulating layer;Collet for being heated or cooled is formed between the liner and middle gallbladder, be equipped in the collet for steam or The flow-guiding channel that cooling water passes through.
6. auger tank according to claim 5, which is characterized in that the insulating layer outer surface is equipped with exoperidium;Institute State exoperidium with a thickness of 2mm;The liner, upper cover and lower head with a thickness of 6mm, the collet with a thickness of 50mm.
7. auger tank according to claim 6, which is characterized in that the material of the exoperidium is SUS304;It is described The material of liner, upper cover and lower head is SUS316L;The material of the collet is SUS304 stainless steel;The insulating layer Material is rock wool or PU polyurethane foaming plate.
8. auger tank according to claim 1, which is characterized in that described to scrape gate stirrer and dasher is each Power is provided by a decelerating motor;The decelerating motor passes through yielding coupling, propeller shaft couplings Gleason spiral bevel gear Wheel drives agitating shaft rotation.
9. auger tank according to claim 1, which is characterized in that the gate stirrer of scraping includes frame type stirring Device, and the PTFE polytetrafluoroethylene (PTFE) scraping blade being arranged on the gate stirrer;The dasher is tilted by multiple groups Paddle blade combine to be formed.
10. auger tank according to claim 1, which is characterized in that institute can be set by the electrical control unit It states heating and the cooling temperature of agitator tank, control steam flow, discharging flow and described scrapes gate stirrer and paddle stirring The mixing speed and mixing time of device.
CN201820799970.6U 2018-05-28 2018-05-28 A kind of auger tank Active CN208372948U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108499431A (en) * 2018-05-28 2018-09-07 东阿阿胶股份有限公司 a mixing tank
CN110201586A (en) * 2019-07-02 2019-09-06 大连沃隆峰英鸿纳米科技有限公司 A kind of porous film preparation Special agitating tooling of composite nano fiber
TWI710402B (en) * 2020-03-04 2020-11-21 財團法人食品工業發展研究所 Micronizing apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108499431A (en) * 2018-05-28 2018-09-07 东阿阿胶股份有限公司 a mixing tank
CN110201586A (en) * 2019-07-02 2019-09-06 大连沃隆峰英鸿纳米科技有限公司 A kind of porous film preparation Special agitating tooling of composite nano fiber
TWI710402B (en) * 2020-03-04 2020-11-21 財團法人食品工業發展研究所 Micronizing apparatus

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