WO2019103266A1 - Electroosmotic dehydrator - Google Patents

Electroosmotic dehydrator Download PDF

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Publication number
WO2019103266A1
WO2019103266A1 PCT/KR2018/007111 KR2018007111W WO2019103266A1 WO 2019103266 A1 WO2019103266 A1 WO 2019103266A1 KR 2018007111 W KR2018007111 W KR 2018007111W WO 2019103266 A1 WO2019103266 A1 WO 2019103266A1
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WO
WIPO (PCT)
Prior art keywords
sludge
filter cloth
hopper
dehydrator
casing
Prior art date
Application number
PCT/KR2018/007111
Other languages
French (fr)
Korean (ko)
Inventor
송태규
Original Assignee
(주)동일캔바스엔지니어링
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020170159514A external-priority patent/KR101846826B1/en
Priority claimed from KR1020170162784A external-priority patent/KR101852547B1/en
Priority claimed from KR1020170169972A external-priority patent/KR101876342B1/en
Application filed by (주)동일캔바스엔지니어링 filed Critical (주)동일캔바스엔지니어링
Priority to CN201880083461.6A priority Critical patent/CN111511692B/en
Publication of WO2019103266A1 publication Critical patent/WO2019103266A1/en

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/15Treatment of sludge; Devices therefor by de-watering, drying or thickening by treatment with electric, magnetic or electromagnetic fields; by treatment with ultrasonic waves
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening

Definitions

  • the present invention relates to an electroosmotic dehydrator, and more particularly, to an electroosmotic dehydrator having at least one of an apparatus capable of controlling the thickness of the sludge and capable of uniformly supplying the sludge, an apparatus capable of uniformly supplying and detecting the amount of the sludge, .
  • the sewage discharged from homes and factories is sent to the sewage treatment plant and processed.
  • the sewage treatment process includes a purification process and a sludge treatment process.
  • the purification process the sewage is purified to a range where the self-purification of the river can be activated and discharged to a public water such as a river.
  • the sludge treatment process The sludge is treated through processes such as concentration and dehydration.
  • a dehydrator which is one of the devices used in the sludge treatment process, separates the filtrate from the sludge and is classified into a belt press, a filter press, a screw press, a centrifugal dehydrator, and an electroosmotic dehydrator according to the operation principle.
  • the electro-osmotic dehydrator is a device for dewatering sludge by applying a voltage while applying pressure to the sludge, and can be classified into a drum type and a horizontal transfer type.
  • the horizontal transfer electro-osmotic dehydrator includes a positive electrode plate and a negative electrode plate disposed above and below the dewatering region, a power source for applying a voltage between the positive electrode plate and the negative electrode plate, and a power source for passing the dewatering region through endless rotation while supporting the sludge.
  • Korean Patent No. 10-0956329 electrooosmotic sludge reduction device with screw jack
  • Korean Patent No. 10-0981640 electrooosmotic sludge reduction device
  • Korean Patent No. 10-0956613 Electro-osmotic dehydrator equipped with insulated and reinforced electrode plate
  • Korean Patent No. 10-0956614 Sludge equalizing device
  • the drum-type electro-osmotic dehydrator differs from the horizontal-transfer electro-osmotic dehydrator in that the operation principle thereof is the same, but the anode is in the form of a drum and the cathode is a caterpillar that rotates infinitely slightly away from the outer circumferential surface of the cathode drum. Therefore, in the drum type electro-osmotic dehydrator, the gap between the cathode drum and the cathode caterpillar becomes a dehydration zone, and the filter cloth passes through the upper dehydration zone while rotating the filter cloth while rotating the filter cloth.
  • One example of such a drum type electroosmotic dehydrator is disclosed in Korean Patent No.
  • Korean Patent No. 10-1381804 sludge inlet device for electric sludge dehydrator
  • 10-1425984 sludge inlet device for electric sludge dewatering apparatus
  • Korean Patent No. 10-0956614 (Sludge Equalizing Apparatus) discloses a sludge equalizing apparatus provided in a horizontal transfer electro-osmotic dehydrator for the above reasons.
  • this sludge equalizing device the sludge discharged from the hopper is pressed by the roller to an even thickness, and furthermore, a cover plate capable of adjusting the height is provided on the rear of the upper roller to adjust the thickness of the sludge evenly spread. Further, in this sludge equalizing apparatus, whether or not the sludge is injected into the hopper through the photosensor installed at the upper end of the hopper and whether the sludge is overloaded with the hopper is detected.
  • the present invention aims to provide a technique that not only does not use the upper cover plate at all, but also causes the sludge to be supplied uniformly without causing problems caused by the cover plate, and the thickness of the sludge can be accurately and easily adjusted.
  • the present invention aims to provide a technique for not only supplying sludge uniformly but also sensing the amount of supplied sludge.
  • electroosmotic dehydrator voltage is applied between the anode and the cathode which pressurize the sludge placed in the dehydration zone and dehydration is performed.
  • some of the filtrate in which the sludge is faded is separated from the sludge by falling through the filter cloth, and the remainder is evaporated from the sludge which has become hot due to the voltage application.
  • the dehydrated sludge that is, the sludge cake
  • a separate storage means such as a hopper
  • the sludge cake immediately after dewatering also has a high temperature of about 60-80 ° C, and it contains wet steam. Therefore, when the sludge cake immediately after dewatering is stored in the upper storage means, the wet steam evaporated from the sludge cake is condensed in the upper storage means, becomes a filtrate, and then sucks into the sludge cake again. Also, there is a problem that the wet steam which has not evaporated from the sludge cake is condensed in the sludge cake to become a filtrate.
  • the above problems are a major cause of deterioration of the dewatering efficiency of the electro-osmotic dehydrator, and the present invention is based on the discovery that by discharging as much moisture as possible from the sludge cake immediately after dewatering in the electro-osmotic dehydrator, ultimately, And to provide a technique for improving the dehydration efficiency.
  • the electroosmotic dehydrator according to the first embodiment of the present invention is a horizontal transfer type electroosmotic dehydrator having an apparatus capable of controlling the thickness of the sludge and uniformly supplying the same.
  • the sludge regulating and homogenizing device comprises a sludge hopper having a sludge inlet for injecting sludge and a sludge discharging outlet for discharging the sludge at a lower end of the sludge hopper, ;
  • a filter bag which is wound around a rotating roller supported on the frame to perform an infinite rotation and transports the sludge discharged from the sludge discharge port rearward through a lower portion of the sludge discharge port;
  • a flat roller rotatably coupled to the left and right side plates of the hopper so as to be positioned with a gap between a portion of the filter cloth passing through the lower portion of the sludge discharge port and the sludge passing through the gap to a uniform thickness;
  • the elevating means includes an upper bracket fixed to the left and right side plates of the elevating member and a lower bracket fixed to the frame so as to be positioned below the upper bracket; A rod-shaped bolt passing through the upper bracket and the lower bracket and having upper and lower ends formed with threads; A pair of upper nuts fastened to an upper end of the rod-shaped bold with the upper bracket interposed therebetween; And a pair of lower nuts fastened to the lower end of the rod-shaped bolt with the lower bracket interposed therebetween.
  • a scale guide is provided on the lower surface of the upper nut positioned below the upper bracket among the pair of upper nuts.
  • the elevating member includes a body to which the elevating means is coupled; And a filter cloth contact plate fixed on an upper surface of the body and having a width narrower than a distance between the left and right frames spaced along the width direction of the filter cloth among four corners of the four corners surrounding the filter cloth and surrounding the sludge discharge port.
  • the front and rear frames spaced apart from each other in the moving direction of the filter cloth are positioned higher than the left and right frames.
  • a pair of crushing rollers provided with crushing blades are coupled to the upper and lower side plates of the hopper so as to be parallel to each other and located above the flat rollers in a forward and backward direction, And the pair of crushing rollers are connected to rotate in opposite directions to each other.
  • the electroosmotic dehydrator according to the second embodiment of the present invention is a horizontal transfer type electroosmotic dehydrator having an apparatus capable of uniformly supplying and detecting the amount of sludge.
  • a device for uniformly supplying and detecting the amount of the sludge includes a sludge inlet and a sludge outlet at upper and lower ends, a pair of feeding rollers for rotating the sludge in opposite directions at the lower portion of the sludge inlet and pushing the sludge toward the sludge outlet,
  • a plurality of weight sensing means installed in a frame forming a frame of the horizontal transfer electro-osmotic dehydrator to support the sludge hopper at various points and to sense the weight of the sludge hopper at each point;
  • a filter bag which is
  • Each of the weight sensing means includes: a pedestal installed in the frame; A load cell provided on an upper surface of the pedestal; A load cell pressing member having a contact plate contacting the load cell at its lower end and having an upper end fixed to the hopper; And a plurality of rods having a lower end fixed to the pedestal and having an upper end inserted into the insertion hole provided in the contact plate.
  • the controller repeats the sludge supply cycle at predetermined time intervals.
  • the controller operates the feeding roller, the flat roller and the rotating roller at the start of the sludge supply cycle and stops the feeding roller, the flat roller and the rotating roller at the end of the sludge supply cycle.
  • the controller may calculate the weight value detected by each of the weight detecting means at the end of the sludge supply cycle from a pre-weight sum of the weight values sensed by the weight detecting means at the start time of the sludge supply cycle. The process of calculating the sludge supply amount per cycle by subtracting the post-weighing weight is performed every time the sludge supply cycle is performed.
  • the controller may be configured to recognize the weight value detected by each of the plurality of weight detecting means as zero when the sludge hopper is empty.
  • the controller may be arranged to accumulate the sludge supply amount per cycle for a predetermined period.
  • the controller may determine whether the sludge supply amount per cycle is out of a predetermined range every time the sludge supply cycle is performed, and output an abnormal signal when it is determined that the sludge supply amount per cycle is deviated.
  • the electroosmotic dehydrator according to the third embodiment of the present invention is provided with a wet steam discharging device.
  • the wet vapor discharging device is provided in the electroosmotic dehydrator so that the falling sludge cake separated from the filter cloth moving backward in the dewatering region of the electroosmotic dehydrator flows in and has a discharge passage for discharging the introduced sludge cake at one end Casing;
  • a sludge cake inside the casing is rotatably coupled to the casing so as to rotate in a direction opposite to the direction of the casing, A pair of paddle conveyors arranged to move toward the discharge passage;
  • a rear air intake hood installed in the electro-osmotic dehydrator to be positioned above the casing and connected to the intake pipe.
  • one of the pair of paddle conveyors comprises: a rotary shaft coupled with the casing; And a plurality of paddles fixed to the outer surface of the rotating shaft so as to be separated from each other in the longitudinal direction and the circumferential direction of the rotating shaft and being pivoted in the same direction with respect to imaginary lines extending along the circumferential direction of the rotating shaft do.
  • the other one of the pair of paddle conveyors includes a neighboring rotary shaft coupled with the casing to be adjacent to the rotary shaft; And another plurality of paddles fixed to the neighboring rotary shafts so as to be separated in the longitudinal direction and the circumferential direction of the neighboring rotary shafts and being rotated in a direction opposite to the direction in which the plurality of paddles are rotated.
  • the casing is provided so as to extend in a left-right direction perpendicular to the moving direction of the filter cloth, and is provided to have an opened upper surface.
  • barrier ribs are provided at the rear edge, which extends in the left-right direction and is located at the rearmost position.
  • the wet vapor discharging device may be provided in a horizontal transfer type electroosmotic dehydrator.
  • left and right air intake hoods connected to the intake pipe are provided on upper left and right ends of the positive electrode plate positioned above the dehydration zone of the horizontal transfer electro-osmotic dehydrator.
  • the electroosmotic dehydrator according to the first embodiment of the present invention which includes a device capable of controlling the thickness of the sludge and supplying the same uniformly.
  • the filter cloth contact plate of the upper lifting and lowering member can be raised to the inside of the sludge discharge port at the lower end of the hopper, the thickness of the sludge can be adjusted to be as thin as desired, and the filter cloth can be infinitely rotated without interruption.
  • the electroosmotic dehydrator of the second embodiment of the present invention having the device capable of uniformly supplying and detecting the amount of the sludge, the following effect occurs.
  • the supply amount of the sludge supplied from the sludge hopper provided in the electroosmotic dehydrator can be easily confirmed every time the sludge is supplied.
  • the amount of sludge contained in the sludge hopper can be confirmed in real time.
  • the size of the electro-osmotic dehydrator does not become too large.
  • the sludge cake separated from the filter cloth is prevented from dropping to the outside of the casing, and the wet steam evaporating from the sludge cake can be guided to the rear intake hood.
  • wet steam generated when the sludge is dewatered in the dewatering region of the horizontal transfer type electroosmotic dehydrator can also be collected and discharged to the outside.
  • FIG. 1 is a cross-sectional view illustrating an apparatus capable of adjusting the thickness of the sludge provided in the electroosmotic dehydrator according to the first embodiment of the present invention.
  • FIG. 2 is a partially exploded perspective view showing the elevating member and elevating means shown in FIG. 1.
  • FIG. 2 is a partially exploded perspective view showing the elevating member and elevating means shown in FIG. 1.
  • Fig. 3 is a perspective view showing the rod-shaped bolt shown in Fig. 2.
  • FIG. 4 is a cross-sectional view illustrating an apparatus capable of uniformly supplying sludge and detecting the amount of supplied sludge provided in the electroosmotic dehydrator according to the second embodiment of the present invention.
  • FIG. 5 is an exploded perspective view showing the weight sensing means shown in FIG.
  • FIG. 6 is a perspective view showing the filter cloth supporting member shown in Fig.
  • FIG. 7 is a cross-sectional view schematically showing an electrode plate provided behind the sludge hopper shown in FIG. 4.
  • FIG. 7 is a cross-sectional view schematically showing an electrode plate provided behind the sludge hopper shown in FIG. 4.
  • FIG. 8 is a perspective view illustrating a wet chemical vapor discharging apparatus provided in an electroosmotic dehydrator according to a third embodiment of the present invention.
  • FIG. 9 is a plan view showing a paddle conveyor installed inside the casing shown in Fig.
  • FIG. 10 is a front view showing a state in which the wet vapor discharging device of FIG. 8 is installed in the horizontal transfer type electroosmotic dehydrator.
  • Fig. 11 is a front view showing the state in which the wet-type steam discharging device of Fig. 8 is installed in the drum type electro-osmotic dehydrator.
  • FIGS. 1 to 3 An apparatus 100 capable of controlling the thickness of the sludge and uniformly supplying the sludge provided in the electroosmotic dehydrator according to the first embodiment of the present invention, that is, the horizontal transfer electro-osmotic dehydrator, will be described with reference to FIGS. 1 to 3 .
  • the reference numerals recited in the description of the first embodiment below are defined in Figs.
  • the apparatus 100 capable of adjusting the thickness of the sludge and uniformly supplying the sludge includes a hopper 110, a filter cloth 140, a flat roller 120, an elevating member 150, (160).
  • the frames 102, 104, and 106 constituting the overall frame of the horizontal transfer electro-osmotic dehydrator include a longitudinal frame 102 extending in the front-back direction and spaced apart in parallel to the left and right direction, and a transverse frame 104 And vertical frames 106 supporting vertical and horizontal frames 102 and 104 with upper hopper 110 secured to longitudinal frame 102.
  • the hopper 110 has a sludge inlet 112 to which the sludge is introduced at the upper end and a sludge outlet 114 at the lower end for discharging the introduced sludge.
  • the filter cloth 140 is wound around a plurality of rotating rollers 142 rotatably provided on the longitudinal frame 102 and when one of the rotating rollers 142 is rotated by a driving means (not shown) such as a motor It will rotate infinitely. During this infinite rotation, the filter cloth 140 passes under the sludge outlet 114 of the hopper 110. Therefore, the sludge discharged to the sludge discharge port 114 falls into the filter cloth 140 and moves backward together with the filter cloth 140.
  • a driving means not shown
  • the flat roller 120 is for spreading the sludge dropped by the filter cloth 140 to a uniform thickness.
  • the flat rollers 120 are located inside the hopper 110 and have left and right ends rotatably coupled to the left and right side plates of the hopper.
  • Driving means such as a motor is connected to either end of the right and left ends of the flat roller 120. When the driving means is operated, the flat roller 120 is rotated in one direction .
  • the gap between the filter cloth 140 and the flat roller 120 is formed because the flat roller 120 is located above the filter cloth 140 passing through the lower portion of the sludge discharge port 114.
  • the sludge falling into the filter cloth 140 is pushed by the flat roller 120 and spreads to a uniform thickness when passing through the gap.
  • the upper flat roller 120 is made of a rubber material so that the sludge is not likely to be adhered to the surface thereof.
  • the scraper 122 is provided to more reliably prevent the sludge from being attached to the surface of the flat roller 120.
  • the scrapers 122 may be fixed to the back plate of the hopper 110, or may be fixed to the peripheral member through the back plate of the hopper 110 from the back of the hopper 110.
  • the front end of the scraper 122 is provided so as to abut the surface of the flat roller 120 where the upper gap is located as shown in Fig.
  • the elevating member 150 is supported by the elevating means 160 so as to be positioned below the filter cloth 140 passing through the sludge discharge port 114.
  • the vertical position can be changed.
  • the lifting member 150 is brought into contact with the portion of the filter cloth 140 passing through the sludge discharge port 114, so that even if the sludge is pushed by the flat roller 120, The sludge is uniform and can be spread to a desired thickness.
  • the elevating means 160 is provided for setting the height of the elevating member 150 and is provided in two pairs, one pair on each of the left and right sides of the elevating member 150. The operator can adjust the height of the elevating member 150 by operating the elevating means 160 and fix the elevating member 150 to the height.
  • One end of the elevating means 160 is coupled to the longitudinal frame 102 and the other end is coupled to the left and right side plates of the elevation member 150.
  • a separate cover plate is provided for adjusting the thickness of the uniformly spreaded sludge. Therefore, it is inconvenient to separately provide a cover plate, And the sludge adhered to the cover plate.
  • the thickness of the sludge can be adjusted by setting the height of the elevating member 150. When the elevation of the elevating member 150 is completed, It is possible to uniformly spread while passing, and no member such as a conventional cover plate is required for uniform supply and thickness control of the sludge. Therefore, according to the first embodiment of the present invention, the conventional problems caused by the cover plate do not occur at all.
  • the elevating means 160 includes an upper bracket 162a and a lower bracket 162b as shown in FIG.
  • the pair of upper brackets 162a are provided on the left side plate of the elevating member 150 and the other pair is fixed on the right side plate of the elevating member 150.
  • the lower bracket 162b is provided in the same number as the upper bracket 162a and is fixed to the longitudinal frame 102 so as to be positioned below the upper bracket 162a. Accordingly, the pair of lower brackets 162b are fixed to the left longitudinal frame 102, and the remaining pair of the lower brackets 162b are fixed to the right longitudinal frame 102.
  • the lifting means 160 also includes a rod-shaped bolt 168.
  • the bolt 168 extends in the vertical direction and penetrates both the upper bracket 162a and the lower bracket 162b. At the upper and lower ends of the bolt 168, threads are provided.
  • the elevating means 160 also includes a pair of lower nuts 164b and 166b for fixedly connecting the lower end of the bolt 168 to the lower bracket 162b.
  • the upper lower nut 164b is first fastened to the lower end of the upper bolt 168 and then the lower end of the bolt 168 is inserted into the lower bracket 162b and the lower lower nut 166b is fastened to the lower end of the bolt 168
  • the lower bracket 162b is inserted between the pair of lower nuts 164b and 166b and the lower end of the bolt 168 is fixed to the lower bracket 162b .
  • the elevating means 160 also includes a pair of upper nuts 164a and 166a for fixedly connecting the upper end of the bolt 168 to the upper bracket 162a.
  • the lower upper nut 166a is first fastened to the upper end of the upper bolt 168 and then the upper end of the bolt 168 is fastened to the upper bracket 162a and the upper upper nut 164a is fastened to the upper end of the bolt 168
  • the upper bracket 162a is inserted between the pair of upper nuts 164a and 166a and the upper end of the bolt 168 is fixed to the upper bracket 162a .
  • the operator In order to adjust the height of the lifting member 150, the operator first loosens the upper upper nut 164a, rotates the lower upper nut 166a to place the lifting member 150 at a desired height, The upper upper nut 164a may be tightened again.
  • a scale guide 168a is provided on the surface of the bolt 168 located between the upper and lower ends of the bolt 168 and a scale guide member 167 is provided on the lower surface of the lower upper nut 166a . Then, the worker can turn the lower upper nut 166a by turning the lower upper nut 166a until the lower end of the scale guide member 167 reaches the desired scale, so that the manual height setting of the elevation member 150 can be easily and accurately performed.
  • the scale 168a may be formed by attaching a ruler tape to the surface of the bolt 168 or may be formed by engraving a scale on the surface of the bolt 168.
  • the graduation guide member 167 may be provided in the form of a hollow tube through which the bolt 168 is passed and may be integrally formed with the lower upper nut 166a or may be separately manufactured and assembled to the lower upper nut 166a.
  • the elevating member 150 includes a body 152.
  • the upper bracket 162a is fixed to the left and right side plates of the body 152 as shown in FIG.
  • the body 152 is preferably provided in a hollow square box shape as shown in FIG.
  • the body 152 may be provided in the form of a rectangular box in which the lower plate is removed.
  • the body 152 may have various forms in which the upper bracket 162a and the lower filter contact plate 154 may be fixed.
  • the lifting member 150 also includes a filter cloth contact plate 154.
  • the filter cloth contact plate 154 is fixed on the upper surface of the body 152 as shown in FIG. 2, and is in contact with the lower surface of the filter cloth 140.
  • the width of the filter cloth contact plate 154 is set to be smaller than the distance between the left and right edges of the filter cloth 114 in the width direction of the filter cloth 114 (i.e., the width of the sludge outlet 114) among the four edges surrounding the sludge outlet 114 .
  • the upper bracket 162a is provided on the left and right side plates of the body 152. Due to the restriction that the upper bracket 162a should be positioned vertically above the lower bracket 162b, The width of the sludge outlet 114 is generally greater than the width of the sludge outlet 114. In this case, since the body 152 is caught by the left and right edges of the sludge discharge port 114 and can not be raised to the inside of the sludge discharge port 114, there is a limit in controlling the thickness of the sludge to be thin. However, if the filter cloth contact plate 154 as described above is provided, the filter cloth contact plate 154 can be raised to the inside of the sludge discharge port 114, so that the thickness of the sludge can be adjusted as thin as desired without limit.
  • the filter cloth 140 When the upper filter cloth contact plate 154 rises to the inside of the sludge discharge port 114, the filter cloth 140 also rises up to the inside of the sludge discharge port 114. In this case as well, the filter cloth 140 can rotate infinitely do. Therefore, the front and rear edges spaced along the moving direction of the filter fabric 140 among the four edges surrounding the sludge outlet 114 are preferably located higher than the left and right edges thereof. As shown in FIG. 1, the passages 114a and 114b through which the filter cloth 140 passes can be formed on the front and rear edges of the upper portion of the filter cloth. Therefore, even if the filter cloth contact plate 154 rises up to the inside of the sludge outlet 114, The infinite rotation of the rotor 140 can be performed without interruption.
  • a pair of crushing rollers 130a and 130b having a plurality of crushing blades 132a and 132b on the outer circumferential surface may be provided in the upper part of the flat roller 120 in the hopper 110.
  • the pair of crushing rollers 130a and 130b have right and left ends rotatably engaged with the left and right side plates of the hopper 110, and extend in the left and right directions in parallel to each other, .
  • the pair of crushing rollers 130b are coupled to each other through a means such as a spur gear so that when one 130a rotates counterclockwise as shown in Fig. 1, the other one 130b automatically rotates clockwise .
  • One of the pair of crushing rollers 130a and 130b is connected to the flat roller 120 through a chain or the like and is automatically rotated when the flat roller 120 rotates counterclockwise as shown in FIG. Direction.
  • the pair of crushing rollers 130a and 130b can be rotated only by the driving means for rotating the flat rollers 120.
  • Electroinfiltration dehydrator equipped with a device capable of uniform supply and detection of supply amount >
  • FIGS. 4 to 7 An apparatus 100 capable of uniformly supplying and detecting the amount of sludge provided in the electroosmotic dehydrator according to the second embodiment of the present invention, that is, the horizontal transfer electroosmotic dehydrator, will be described with reference to FIGS. 4 to 7 .
  • the reference numerals recited in the description of the second embodiment below are defined in Figs.
  • the apparatus 100 capable of uniformly supplying and detecting the amount of the sludge includes a sludge hopper 110, a plurality of weight sensing means 130, a filter cloth 140, a filter support member 150 And a controller (not shown).
  • the frames 102, 104, and 106 constituting the overall frame of the horizontal transfer electro-osmotic dehydrator include longitudinal frames 102 extending in the front-back direction and parallel to the left and right direction, A frame 104 and vertical frames 106 supporting vertical and horizontal frames 102 and 104 wherein the upper sludge hopper 110 is installed in the longitudinal frame 102 via weight sensing means 130 .
  • the upper sludge hopper 110 has a sludge inlet 112 to which the sludge S (see FIG. 7) is introduced at the upper end and a sludge outlet 114 at the lower end for discharging the introduced sludge S.
  • the sludge hopper 110 also includes a pair of feeding rollers 116a and 116b positioned below the sludge inlet 112.
  • the feeding rollers 116a and 116b have left and right ends rotatably coupled to the left and right side plates of the hopper 110 and extend in the left and right directions in parallel to each other and are disposed to be spaced away from each other in the forward and backward directions at similar heights.
  • the feeding rollers 116a and 116b are coupled to each other through a means such as a spur gear so that when one 116a rotates counterclockwise as shown in Fig. 4, the other one 116b automatically rotates clockwise do.
  • the sludge S injected into the sludge hopper 110 generally has a water content of about 80%, which sludge accumulates in a lump form due to viscosity. Therefore, the sludge S in the sludge hopper 110 can not move toward the sludge discharge port 114 itself even if it receives gravity.
  • the feeding rollers 116a and 116b are provided in the sludge hopper 110. [ In this case, when the feeding rollers 116a and 116b rotate in opposite directions to each other, the sludge S is pushed by the feeding rollers 116a and 116b while passing between the feeding rollers 116a and 116b, .
  • the sludge hopper 110 also includes flat rollers 118 positioned under the feeding rollers 116a and 116b.
  • the flat rollers 118 are located inside the hopper 110 and have left and right ends rotatably coupled to the left and right side plates of the hopper.
  • Driving means such as a motor is connected to either end of the right and left ends of the flat roller 118. When the driving means is operated, the flat roller 118 is rotated in one direction .
  • This flat roller 118 may be provided to rotate in the same direction by means such as a chain with either one 116a of the pair of feeding rollers 116a and 116b, All of the feeding rollers 116a and 116a can be rotated by only the driving means.
  • the gap between the filter cloth 140 and the flat roller 118 is formed because the flat roller 118 is located above the portion of the filter cloth 140 passing through the lower portion of the sludge discharge port 114.
  • the sludge S supplied to the filter cloth 140 is pushed by the flat roller 118 and spreads to a uniform thickness when passing through the gap.
  • the upper flat roller (118) is provided with a rubber material on the surface thereof so that the sludge (S) is not easily adhered to the surface.
  • a scraper 118a is usually provided in order to more reliably prevent the sludge S from being attached to the surface of the flat roller 118.
  • the scrapers 118a may be fixed to the back plate of the sludge hopper 110, or may be fixed to the peripheral member so as to pass through the rear plate of the sludge hopper 110 from the rear of the sludge hopper 110.
  • the front end of the scraper 118a is provided so as to abut the surface of the flat roller 118 where the upper gap is located as shown in Fig.
  • the sludge S can be separated from the surface of the flat roller 118 directly by the scrapers 118a and moved backward together with the filter cloth 140 even if the pressed sludge in the upper gap is deposited on the surface of the flat roller 118 .
  • the filter cloth 140 is wound around a plurality of rotating rollers 142 rotatably provided on the longitudinal frame 102 and when one of the rotating rollers 142 is rotated by a driving means (not shown) such as a motor It will rotate infinitely. During this infinite rotation, the filter cloth 140 is passed through the lower portion of the sludge outlet 114 of the sludge hopper 110. Therefore, the sludge discharged to the sludge discharge port 114 is supplied to the filter cloth 140 and moves backward together with the filter cloth 140.
  • a driving means not shown
  • the positive electrode plates 10a and the negative electrode plates 10b of the horizontal transfer type electroosmotic dehydrator are installed at the rear of the hopper 140, and the sludge S are placed between the positive electrode plates 10a and the negative electrode plates 10b and then pressed between the positive electrode plates 10a and the negative electrode plates 10b to be dehydrated.
  • the filtrate falls through the filter cloth 140 and evaporates in the form of a wet vapor, while the sludge S does not pass through the filter cloth 140 and remains in the filter cloth 140.
  • the specific construction of the above-mentioned positive electrode plates 10a and the negative electrode plates 10b and the principle of the above dehydration are well known.
  • the filter support member 150 is installed in the longitudinal frame 102 so as to be positioned below the filter cloth 140 passing through the lower portion of the sludge discharge port 114.
  • the filter cloth support member 150 that has been set up supports the filter cloth 140 so as to abut the lower surface of the filter cloth 140 passing through the lower portion of the sludge discharge port 114. Then the sludge S is fed to the flat rollers 118 The sludge S is uniform and can be spread to a desired thickness because the filter cloth 140 is not shed by the filter cloth supporting member 150 even if the sludge S is depressed.
  • the coupling between the filter support member 150 and the longitudinal frame 102 may be via the rod-shaped bolt 156 and the nuts 158a and 158b as shown in FIG.
  • the rod-shaped bolt 156 is a member having upper and lower ends provided with threads, and is installed to penetrate both the upper bracket 154a and the lower bracket 154b.
  • the upper and lower brackets 154a are provided in the same number as the upper brackets 154a and are fixed to the longitudinal frames 102.
  • the top brackets 154a are fixed to the left and right side plates of the filter cloth support member 150, .
  • the nuts 158a and 158b include a pair of upper nuts 158a and a pair of lower nuts 158b.
  • the upper nuts 158a are fastened to the upper end of the rod-shaped bolts 156 so that the upper brackets 154a are sandwiched therebetween and the lower nuts 158b are fastened to the rod-shaped bolts 156 156, respectively.
  • the above-described coupling method is merely an example for coupling the filter cloth supporting member 150 to the longitudinal frame 102, so that other coupling methods can be adopted.
  • each weight sensing means 130 is installed in the longitudinal frame 102 to support the sludge hopper 110 at various points (four corners in the figure). 5, each weight sensing means 130 includes a pedestal 132, a load cell 134, a load cell urging member 136, and a plurality of rods 135. As shown in FIG.
  • the pedestal 132 includes an upper plate 132a, a lower plate 132b, and a plurality of legs 132c.
  • the lower plate 132b is fixed to the upper surface of the longitudinal frame 102 through means such as a bolt and the upper plate 132a is positioned on the upper plate 132b.
  • the plurality of legs 132c has an upper end fixed to the upper plate 132a and a lower end fixed to the lower plate 132b.
  • This pedestal 132 is only one example of the shape that can support the load cell 134. [ Other forms of supporting the load cell 134 may also be used as the pedestal 132, of course.
  • the load cell 134 is a member for outputting a pressing force as an electrical signal and is fixed to the upper surface of the upper plate 132a.
  • the load cell 134 has a button at its upper end, and when the button is pressed, an electrical signal of the pressing force is transmitted to the controller through the wire 134a.
  • the load cell pressing member 136 has a contact plate 136b at the lower end that contacts the button of the load cell 134 and a bolt 136a fixed to the contact plate 136b so as to extend upward from the contact plate 136b .
  • the upper end of the bolt 136a has a thread and penetrates the bracket 110a fixed to the sludge hopper 110. [ The upper end of the bolt 136a is fixed to the sludge hopper 110 when a pair of nuts 138 are fastened to the upper end of the bolt 136a so that the upper bracket 110a is sandwiched therebetween.
  • the load cell urging member 136 applies a pressing force equivalent to the weight of the sludge hopper 110 to the load cell 134 as it is. Therefore, when the output of the load cell 134 is checked, the weight of the sludge hopper 110 can be known. If the four load cells 134 are provided as in the present embodiment, the total weight of the sludge hopper 110 can be calculated by adding the outputs of the four load cells 134.
  • the plurality of rods 135 are provided on the main surface of the load cell 134 to maintain the position of the load cell pressing member 136.
  • the lower end of the rod 135 may be secured to the upper plate 132a of the pedestal 132 through a means such as a pair of nuts 135b or through welding.
  • the upper end of the rod 135 is inserted into an insertion hole provided in the contact plate 136a.
  • the load cell pressing member 136 Since the upper end of the load cell pressing member 136 is fixed to the bracket 110a fixed to the sludge hopper 110, there is no fear that the contact plate 136b slips upward from the upper rods 135. [ However, it is preferable that the nut 135a is fastened to the upper end of the rod 135 so as to be positioned above the contact plate 136b.
  • the weight of the sludge S supplied from the sludge hopper 110 can be known by measuring the weight of the sludge filled hopper 110 in real time when the weight sensing means 130 as described above is provided. . And if the amount of the sludge S supplied can be known, various advantages may be involved. For example, if the sludge supply amount is known, it can be determined whether or not the supply amount is smaller than a preset supply amount. If it is determined that the supply amount is insufficient, it can be known that an abnormality occurs in the sludge supply path. Also, knowing the sludge supply amount can easily calculate daily sludge throughput, monthly sludge throughput, annual sludge throughput and so on.
  • the controller (not shown) is provided to entirely control the operation of the horizontal transfer type electroosmotic dehydrator.
  • control contents related to the present embodiment will be described, and the description of the remaining control contents will be omitted.
  • the controller repeats the sludge supply cycle at a predetermined time interval (hereinafter referred to as " dehydration time "). For example, after the first sludge supply cycle is performed, the sludge supply cycle is stopped during the dehydration time, and the second sludge supply cycle is performed when the dehydration time is ended. During the dewatering time, the electrode plates 10a and 10b dehydrate the sludge S, and at this time, the supply of the sludge S should not be performed, so that a dehydration time is required between the sludge supply cycles.
  • the controller operates the feeding rollers 116a and 116b and the flat rollers 118.
  • the flat rollers 118 are connected to one of the feeding rollers 116a and 116b by a chain and the feeding rollers 116a and 116b are connected by a spur gear as described above,
  • the upper feeding roller 116a and the flat roller 118 can be operated by operating the driving means for driving the upper feeding roller 116a, 116b.
  • the controller also drives the rotating roller 142.
  • the controller calculates the preliminary weight immediately before or at the beginning of the sludge supply cycle.
  • the pre-weight means a sum of the weight values sensed by the weight sensing means 130 at the start of the sludge supply cycle.
  • the weight of the sludge S is the sum of the weight of the sludge hopper 110 and the weight of the sludge S contained in the sludge hopper 110 when the sludge S starts to be supplied.
  • the sludge S in the sludge hopper 110 is placed on the filter cloth 140 and moved backward while the sludge S is discharged from the electrode plates 10a, 10b in the forward and backward directions.
  • the controller terminates the sludge supply cycle.
  • the controller stops the feeding rollers 116a and 116b and the flat rollers 118 and also stops the rotating rollers 142. [ Therefore, when the sludge supply cycle is completed, the sludge S is not supplied from the sludge hopper 110.
  • the controller calculates the post-weighing.
  • the post-weight means a sum of the weight values sensed by the weight sensing means 130 at the end of the sludge supply cycle. Therefore, the weight of the sludge S is the sum of the weight of the sludge hopper 110 and the weight of the sludge S contained in the sludge hopper 110 when the supply of the sludge S is terminated.
  • the controller calculates the sludge supply amount per cycle by subtracting the post-weight from the pre-weight.
  • the preliminary weight is a sum of the weight of the sludge hopper 110 itself and the weight of the sludge S at the start of sludge supply and the post weight is the weight of the sludge hopper 110 itself and the weight of the sludge S
  • the sludge supply amount per cycle is equal to the sum of the sludge supplied from the sludge hopper 110 when the sludge supply cycle is performed once ).
  • the sludge S is dehydrated by the electrode plates 10a and 10b and the new sludge S is supplied to the sludge hopper 110 while the dehydration time is progressed, .
  • the dehydration time is progressed, the next sludge supply cycle is performed.
  • the preceding weight and the post weight include the self weight of the sludge hopper 110.
  • the pre-weight and post-weight may not include the weight of the sludge hopper 110 itself, but may be made to include only the weight of the sludge S only.
  • the controller is set to recognize the weight value detected by the weight detecting means 130 as zero (0) in the state where the sludge hopper 110 is empty.
  • the controller is set as described above, the amount of the sludge S contained in the sludge hopper 110 can be confirmed in real time.
  • the controller may be arranged to accumulate the sludge supply amount per cycle for a predetermined period. Then, according to the above setting period, the user can easily confirm the daily supply amount, the weekly supply amount, and the monthly supply amount.
  • the controller may determine whether the sludge supply amount per cycle is out of a predetermined range, and then output the abnormal signal to a separate alarm device or an operator's portable terminal according to a determination result.
  • the fact that the sludge supply amount per cycle is out of the predetermined range means that the sludge supply amount is too small or too large in the cycle so that the operator can immediately recognize that an abnormality has occurred in the sludge supply path.
  • Electro-osmotic dehydrator with wet steam discharging device >
  • FIG. 8 The reference numerals recited in the description of the third embodiment below are defined in Figs. 8 to 11. Fig.
  • the wet vapor discharging device 100 includes a casing 110, a pair of paddle conveyors 130a and 130b and a rear suction hood 150 as shown in FIG.
  • the casing 110 is installed in the electroosmotic dehydrators 200 and 300 so that the sludge cake 10 separated from the filter cloth 20 moving backward in the dewatering region of the electroosmotic dehydrators 200 and 300 can be introduced .
  • the dehydration zone means an area where the sludge is dewatered by the electroosmosis method.
  • the electroosmotic dehydrator 200 or 300 is a horizontally-conveying electroosmotic dehydrator 200, as shown in FIG. 10, the filter cloth 20 that performs an infinite rotation supports the sludge supplied from the sludge supply device 220 And then temporarily stopped between the positive electrode plate 230 and the negative electrode plate 240. The area between the positive electrode plate 230 and the negative electrode plate 240 becomes a dehydrating region.
  • the anode plate 230 When the sludge is placed in the dewatering region, the anode plate 230 is lowered to pressurize the sludge, and then a voltage is applied between the anode plate 230 and the cathode plate 240 to dehydrate the sludge placed in the dehydration region.
  • the positive electrode plate 230 rises and the filter cloth 20 starts to rotate infinitely again. Then, in the dewatering region, the dewatered sludge, that is, the sludge cake 10 moves backward from the dewatering region, And then falls into the casing 110.
  • the filter cloth 20 which rotates infinitely as shown in FIG. 11, supports the sludge supplied from the sludge supply device 320 And then passes between the cathode drum 330 and the cathode cater 340.
  • the area between the cathode drum 330 and the cathode cater 340 becomes a dehydrating area.
  • the sludge dehydrated in the dehydrating zone that is, the sludge cake 10 moves backward in the dehydrating zone, then separates from the filter cloth 20 and drops into the casing 110.
  • the upper surface 114 of the casing 110 is opened as shown in FIG. 8 so that the sludge cake 10 separated from the filter cloth 20 and falling can be introduced.
  • the discharge passage 112 is provided at one end of the casing 110 so that the introduced sludge cake 10 can be discharged to the outside. 8 shows an example in which the upper discharge path 112 is provided on the lower left end of the casing 110.
  • the casing 110 may be installed to extend in the left and right directions as shown in Figs. 8, 10 and 11. Since the filter cloth 20 moves backward from the dewatering area, it can be seen that the casing 110 extends in a direction perpendicular to the moving direction of the filter cloth 20. [ On the other hand, although not shown, the casing 110 may be provided so as to extend in the front-rear direction, that is, to extend rearward from the point where the sludge cake 10 falls from the filter fabric 20. In this case, the upper discharge passage 112 will be located at the lower end of the casing 110. [
  • the entire length of the electroosmotic dehydrators 200 and 300 becomes longer when the casing 110 is extended in the front-rear direction, and the width of the casing 110 is longer than that of the filter cloth 110.
  • the size of the electroosmotic dehydrator dehydrators 200 and 300 must be increased. Therefore, it is preferable that the casing 110 is installed so as to extend in the left-right direction as shown in Figs. 8, 10, and 11.
  • the open top surface 114 of the casing 110 is surrounded by front and rear rims extending in the left-right direction and right and left rims connecting the front and rear rims.
  • the partition wall 116 is provided as a vertical flat plate at the rear edge located further to the rear. This partition wall 116 can prevent some of the sludge cake 10 from falling off the casing 110 beyond the rear edge.
  • the partition 116 serves to guide wet steam rising in the casing 110 toward the rear suction hood 150.
  • left and right edges of the left and right ends of the barrier rib 116 and the open top surface 114 are fixed to a connecting plate 116a having a substantially triangular shape.
  • the partition wall 116 can prevent the sludge cake 10 from falling out of the casing 110 and guide the wet steam of the casing 110 toward the rear suction hood 150,
  • the barrier ribs 116 may be provided in the form of an inclined flat plate inclined forward, or may be provided in the form of a curved plate that extends vertically upward and is bent forward.
  • the partition 116 may be provided so that a part of the upper end of the partition 116 is connected to the rear intake hood 150.
  • the front paddle transfer unit 130a and the rear paddle transfer unit 130b are disposed in the casing 110 as shown in FIG.
  • the front paddle feeder 130a includes a front rotation shaft 132a and a plurality of front paddles 134a.
  • the front rotation shaft 132a is provided so as to extend in the left-right direction.
  • the left and right ends of the forward rotation shaft 132a are rotatably coupled to the casing 110.
  • a gear 136a located outside the casing 110 is fixed.
  • the gear 136a may be provided at the left end of the forward rotation shaft 132a.
  • the plurality of front paddles 134a are fixed to the outer surface of the front rotation shaft 132a and are fixed so as to be separated in the longitudinal direction and the circumferential direction of the front rotation shaft 132a. For example, if there is a front paddle 134a, then the front paddle 134a is spaced left from either front paddle 134a and 90 degrees away in the circumferential direction.
  • the plurality of front paddles 134a are all turned in the same direction with respect to imaginary lines extending along the circumferential direction of the front rotating shaft 132a.
  • the direction in which the front paddle 134a is turned is set so that the front paddle 134a can transport the sludge cake 10 in the casing 110 in the left direction, i.e., the direction in which the discharge path 112 is located.
  • the front swing shaft 132a is rotated in the clockwise direction (arrow direction in Fig. 9) as viewed from the left, the front paddle 134a is turned to the left with respect to the upper imaginary line as shown in Fig. 9 .
  • the angle (A) at which the front paddle 134a is turned may be the same or slightly different for all the front paddles 134a.
  • the rear paddle conveyor 130b includes a rear rotating shaft 132b and a plurality of rear paddles 134b.
  • the rear rotation shaft 132b is parallel to the front rotation shaft 132a and is adjacent to the rear of the front rotation shaft 132a.
  • the left and right ends of the rear rotation shaft 132b are coupled to the casing 110 in a rotatable manner.
  • a gear 136b located on the outside of the casing 110 is fixed to the right end of the rear rotation shaft 132b.
  • the gear 132b forms a spur gear with the right gear 136a of the front rotation shaft 132a . Therefore, the rear rotation shaft 132b and the front rotation shaft 132a rotate in opposite directions to each other. For example, when viewed from the left, as shown in FIG. 9, when the rear rotation shaft 132b rotates counterclockwise, the front rotation shaft 132a rotates clockwise.
  • the right end of the rear rotation shaft 132b is connected to a drive motor 138 located outside the casing 110 by a chain 139. Therefore, when the drive motor 138 rotates, the rear rotation shaft 132b rotates, and at this time, the front rotation shaft 132a rotates in the direction opposite to the rear rotation shaft 132b. Needless to say, the driving motor 138 may be connected to the front rotating shaft 132a and the chain 139. [
  • the plurality of rear paddles 134b are fixed to the outer surface of the rear rotating shaft 132b in the same manner as the front paddle 134a. However, the direction in which the rear paddle 134b is turned is opposite to the direction in which the front paddle 134a is turned, as shown in FIG. 9, so that even if the rear rotating shaft 132b rotates in the direction opposite to the front rotating shaft 132a, (134b) can transfer the sludge cake (10) from the casing (110) to the discharge passage (112).
  • the angle A at which the rear paddle 134b is turned may be the same or slightly different from that of all the rear paddles 134b.
  • the angle A between the rear paddle 134b and the front paddle 134a may be the same or slightly different.
  • the front paddle 134a and the rear paddle 134b are arranged so as not to collide with each other at the time of rotation.
  • the sludge cake 10 separated from the filter cloth 20 falls between the front and rear rotating shafts 132a and 132b, And is conveyed toward the discharge passage 112 while being broken by the front and rear paddles 134a and 134b.
  • the sludge cake 10 is broken, as much wet steam as possible from the sludge cake 10 evaporates and rises.
  • the rear suction hood 150 is installed in the electroosmotic dehydrators 200 and 300 so as to be positioned on the upper portion of the casing 110 as shown in FIGS. 8, 10 and 11.
  • the rear intake hood 150 is connected to an intake pipe 152 provided with an intake fan (not shown). Therefore, the humid vapors evaporated from the sludge cake 10 in the casing 110 are sucked into the rear suction hood 150 and then discharged to the outside along the suction piping 152.
  • the wet electrodeposition apparatus 100 for electro-osmotic dehydrator as described above may be provided in the horizontal transfer electro-osmotic dehydrator 200 as shown in FIG. 10, or may be provided in the drum-type electroosmotic dehydrator 300 as shown in FIG.
  • the upper wet-type steam discharging device 100 may further include left and right suction hoods 154 connected to the suction pipe 152.
  • the left and right intake hoods 154 are located at the left upper end and the right upper end of the positive electrode plate 230 of the horizontal transfer type electroosmotic dehydrator 200, and are arranged in the front-rear direction.
  • wet steam rising from the left and right ends of the anode plate 230 can be sucked into the left and right intake hoods 154 and discharged to the outside when the sludge is dewatered in the dewatering region.
  • the electroosmotic dehydrator according to the present invention can be used in an industrial field for dewatering sludge.

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  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The present invention provides an electroosmotic dehydrator comprising at least one among: a device capable of adjusting the thickness of sludge and uniformly supplying sludge; a device capable of uniformly supplying sludge and detecting the amount of sludge supplied; and a device for discharging wet steam.

Description

전기침투 탈수기Electro Penetrating Dehydrator
본 발명은 전기침투 탈수기에 관한 것으로, 더욱 상세하게는 슬러지의 두께 조절 및 균등 공급이 가능한 장치, 슬러지의 균등 공급 및 공급량 감지가 가능한 장치, 습증기 배출 장치 중 적어도 하나의 장치를 구비한 전기침투 탈수기에 관한 것이다.The present invention relates to an electroosmotic dehydrator, and more particularly, to an electroosmotic dehydrator having at least one of an apparatus capable of controlling the thickness of the sludge and capable of uniformly supplying the sludge, an apparatus capable of uniformly supplying and detecting the amount of the sludge, .
현재, 가정이나 공장 등에서 버려지는 하수는 하수처리장으로 보내진 후 처리되고 있다. 하수 처리 과정은 정수 과정과 슬러지 처리 과정을 포함하는데, 정수 과정에서는 하수가 하천의 자정작용이 발동될 수 있는 범위까지 정화된 후 하천과 같은 공공수역으로 방류되고, 슬러지 처리 과정에서는 정수 과정에서 발생하는 슬러지가 농축, 탈수와 같은 과정을 통해 처리된다.At present, the sewage discharged from homes and factories is sent to the sewage treatment plant and processed. The sewage treatment process includes a purification process and a sludge treatment process. In the purification process, the sewage is purified to a range where the self-purification of the river can be activated and discharged to a public water such as a river. In the sludge treatment process, The sludge is treated through processes such as concentration and dehydration.
슬러지 처리 과정에서 사용되는 장치들 중 하나인 탈수기는 슬러지로부터 여액을 분리시키는 것으로서, 작동 원리에 따라 벨트 프레스, 필터 프레스, 스크류 프레스, 원심 탈수기, 전기침투 탈수기 등으로 분류된다. 그리고 전기침투 탈수기는 슬러지에 압력을 가하면서 전압을 인가하여 슬러지를 탈수하는 장치로서, 드럼형과 수평이송형으로 구분될 수 있다. A dehydrator, which is one of the devices used in the sludge treatment process, separates the filtrate from the sludge and is classified into a belt press, a filter press, a screw press, a centrifugal dehydrator, and an electroosmotic dehydrator according to the operation principle. In addition, the electro-osmotic dehydrator is a device for dewatering sludge by applying a voltage while applying pressure to the sludge, and can be classified into a drum type and a horizontal transfer type.
수평이송형 전기침투 탈수기는 탈수 영역을 사이에 두고 상하에 각각 위치하는 양극판 및 음극판과, 상기 양극판 및 음극판 간에 전압을 인가하는 전원과, 슬러지를 지지한 상태로 무한회전을 하면서 상기 탈수 영역을 통과하는 여과포를 주요 구성으로 한다. 한국등록특허 제10-0956329호(스크루잭을 구비한 전기 침투식 슬러지 감량장치), 한국등록특허 제10-0981640호(전기 침투식 슬러지 감량장치), 한국등록특허 제10-0981641호(가이드 부재를 구비한 전기 침투식 슬러지 감량 장치), 한국등록특허 제10-0956613호(절연 안전성 강화 전극판을 갖춘 전기침투식탈수기) 및 한국등록특허 제10-0956614호(슬러지 균등 공급장치) 등에는 위와 같은 수평이송형 전기침투 탈수기가 소개되어 있다.The horizontal transfer electro-osmotic dehydrator includes a positive electrode plate and a negative electrode plate disposed above and below the dewatering region, a power source for applying a voltage between the positive electrode plate and the negative electrode plate, and a power source for passing the dewatering region through endless rotation while supporting the sludge. As a main component. Korean Patent No. 10-0956329 (electroosmotic sludge reduction device with screw jack), Korean Patent No. 10-0981640 (electroosmotic sludge reduction device), Korean Patent No. 10-0981641 Korean Patent No. 10-0956613 (Electro-osmotic dehydrator equipped with insulated and reinforced electrode plate) and Korean Patent No. 10-0956614 (Sludge equalizing device) have been used for the above- The same horizontal transfer type electroosmosis dehydrator is introduced.
드럼형 전기침투 탈수기는 수평이송형 전기침투 탈수기와 그 작동 원리는 동일하나, 양극이 드럼형태이고, 음극이 양극 드럼의 외주면으로부터 약간 떨어져 무한 회전을 하는 캐터필러라는 점에서 차이가 있다. 따라서 드럼형 전기침투 탈수기에서는 양극 드럼과 음극 캐터필러 사이의 틈이 탈수 영역이 되고, 여과포는 여과포를 지지한 채 무한 회전을 하면서 위 탈수 영역을 통과하게 된다. 이러한 드럼형 전기침투 탈수기의 일 예가 한국등록특허 제10-1368959호(건조기능을 가지는 전기 침투 탈수장치), 한국등록특허 제10-1381804호(전기식 슬러지 탈수설비용 슬러지 인입장치) 및 한국등록특허 제10-1425984호(전기식 슬러지 탈수설비용 슬러지 인입장치)에 소개되어 있다.The drum-type electro-osmotic dehydrator differs from the horizontal-transfer electro-osmotic dehydrator in that the operation principle thereof is the same, but the anode is in the form of a drum and the cathode is a caterpillar that rotates infinitely slightly away from the outer circumferential surface of the cathode drum. Therefore, in the drum type electro-osmotic dehydrator, the gap between the cathode drum and the cathode caterpillar becomes a dehydration zone, and the filter cloth passes through the upper dehydration zone while rotating the filter cloth while rotating the filter cloth. One example of such a drum type electroosmotic dehydrator is disclosed in Korean Patent No. 10-1368959 (electro-osmotic dehydrator having drying function), Korean Patent No. 10-1381804 (sludge inlet device for electric sludge dehydrator) 10-1425984 (sludge inlet device for electric sludge dewatering apparatus).
그 유형과 무관하게 전기침투 탈수기에 마련된 양극판과 음극판 사이로는 전극판 전체 면적에 걸쳐 균일한 두께의 슬러지가 공급될 필요가 있는데, 그래야 슬러지의 탈수 효율이 저하되지 않기 때문이다.Irrespective of the type of sludge, it is necessary to supply sludge having a uniform thickness over the entire area of the electrode plate between the anode plate and the anode plate provided in the electroosmotic dehydrator, so that the dewatering efficiency of the sludge is not deteriorated.
위 한국등록특허 제10-0956614호(슬러지 균등 공급장치)에는 위와 같은 이유로 인해 수평이송형 전기침투 탈수기에 마련되는 슬러지 균등 공급 장치가 개시되어 있다. 이 슬러지 균등 공급 장치에서는 호퍼로부터 배출된 슬러지를 롤러가 가압함으로써 슬러지를 균등한 두께로 펴주고, 더 나아가 위 롤러의 후방에 높낮이 조절이 가능한 덮개판을 두어 균등하게 펴진 슬러지의 두께까지 조절하고 있다. 또한, 이 슬러지 균등 공급 장치에서는 호퍼의 상단에 설치된 포토 센서를 통해 호퍼로 슬러지가 투입되는지 여부 및 슬러지가 호퍼로 과다 투입되어 넘치는지 여부가 감지되고 있다. Korean Patent No. 10-0956614 (Sludge Equalizing Apparatus) discloses a sludge equalizing apparatus provided in a horizontal transfer electro-osmotic dehydrator for the above reasons. In this sludge equalizing device, the sludge discharged from the hopper is pressed by the roller to an even thickness, and furthermore, a cover plate capable of adjusting the height is provided on the rear of the upper roller to adjust the thickness of the sludge evenly spread. Further, in this sludge equalizing apparatus, whether or not the sludge is injected into the hopper through the photosensor installed at the upper end of the hopper and whether the sludge is overloaded with the hopper is detected.
그러나 위 한국등록특허 제10-0956614호(슬러지 균등 공급장치)에 개시된 기술에 의하면, 균등하게 펴진 슬러지의 두께를 조절하기 위해 덮개판이 별도로 마련되어야 하는 불편함, 그리고 이 덮개판의 높낮이를 정확하게 조절하기 어려운 문제가 발생한다. 또한, 균등하게 펴진 슬러지가 덮개판을 지나면서 덮개판에 고착하여 슬러지가 덮개판을 통과하지 못하는 문제도 발생한다. However, according to the technique disclosed in Korean Patent No. 10-0956614 (Sludge Balance Feeder), it is inconvenient to separately provide a cover plate for adjusting the thickness of the uniformly spreaded sludge, and to accurately control the height of the cover plate A difficult problem occurs. In addition, there arises a problem that the sludge is not allowed to pass through the cover plate because the evenly spread sludge sticks to the cover plate while passing through the cover plate.
따라서 본 발명은 위 덮개판을 아예 사용하지 않음으로써 덮개판으로 인한 문제들을 전혀 초래하지 않으면서도 슬러지를 균등하게 공급할 뿐만 아니라 슬러지의 두께도 정확하고 쉽게 조절할 수 있는 기술을 제공하고자 한다. Therefore, the present invention aims to provide a technique that not only does not use the upper cover plate at all, but also causes the sludge to be supplied uniformly without causing problems caused by the cover plate, and the thickness of the sludge can be accurately and easily adjusted.
또한, 위 등록특허 제10-0956614호(슬러지 균등 공급장치)에 개시된 기술에 의하면, 호퍼로 슬러지가 투입되는지 여부 및 호퍼로 투입된 슬러지가 넘쳐 흐르는지 여부 정도만이 감지될 수 있을 뿐, 호퍼로부터 배출되어 전극판들로 공급되는 슬러지의 양은 전혀 감지될 수 없다. Further, according to the technique disclosed in the above-mentioned SOP 10-0956614 (sludge equal feeding device), only whether or not the sludge is injected into the hopper and whether or not the sludge injected into the hopper overflows can be detected, The amount of sludge supplied to the electrode plates can not be detected at all.
따라서 본 발명은 슬러지를 균등하게 공급할 뿐만 아니라 공급되는 슬러지의 양도 더불어 감지할 수 있는 기술을 제공하고자 한다. Accordingly, the present invention aims to provide a technique for not only supplying sludge uniformly but also sensing the amount of supplied sludge.
한편, 전기침투 탈수기에서는 탈수 영역에 놓인 슬러지를 가압하는 양극 및 음극 간에 전압이 인가되어 탈수가 이루어진다. 그리고 탈수가 이루어지는 동안 슬러지가 머금고 있던 여액 중 일부는 여과포를 통과하여 낙하함으로써 슬러지로부터 분리되고, 나머지는 전압 인가로 인해 고온으로 된 슬러지로부터 습증기 형태로 증발하여 분리된다.On the other hand, in the electroosmotic dehydrator, voltage is applied between the anode and the cathode which pressurize the sludge placed in the dehydration zone and dehydration is performed. During the dewatering process, some of the filtrate in which the sludge is faded is separated from the sludge by falling through the filter cloth, and the remainder is evaporated from the sludge which has become hot due to the voltage application.
이러한 과정으로 탈수된 슬러지, 즉 슬러지 케이크는 여과포로부터 분리되어 별도의 저장 수단(호퍼 등)으로 이동된 후 보관된다. 그런데 탈수 직후의 슬러지 케이크 역시 약 60~80℃ 정도의 고온이라 습증기를 내포하고 있다. 따라서 탈수 직후의 슬러지 케이크가 위 저장 수단에 저장되었을 경우, 슬러지 케이크로부터 증발한 습증기가 위 저장 수단 내에서 응결하여 여액으로 된 후 다시 슬러지 케이크로 스며드는 문제가 발생한다. 또한, 슬러지 케이크로부터 미처 증발하지 못한 습증기가 슬러지 케이크 내에서 응결하여 여액으로 되는 문제도 발생하게 된다. In this process, the dehydrated sludge, that is, the sludge cake, is separated from the filter cloth and is stored in a separate storage means (such as a hopper). However, the sludge cake immediately after dewatering also has a high temperature of about 60-80 ° C, and it contains wet steam. Therefore, when the sludge cake immediately after dewatering is stored in the upper storage means, the wet steam evaporated from the sludge cake is condensed in the upper storage means, becomes a filtrate, and then sucks into the sludge cake again. Also, there is a problem that the wet steam which has not evaporated from the sludge cake is condensed in the sludge cake to become a filtrate.
위와 같은 문제들은 전기침투 탈수기의 탈수 효율 향상을 저해하는 주요 원인이 되고 있는바, 본 발명은 전기침투 탈수기에서 탈수된 직후의 슬러지 케이크로부터 최대한 많은 양의 습증기를 배출시킴으로써 궁극적으로는 전기침투 탈수기의 탈수 효율 향상을 꾀할 수 있는 기술도 제공하고자 한다. The above problems are a major cause of deterioration of the dewatering efficiency of the electro-osmotic dehydrator, and the present invention is based on the discovery that by discharging as much moisture as possible from the sludge cake immediately after dewatering in the electro-osmotic dehydrator, ultimately, And to provide a technique for improving the dehydration efficiency.
본 발명의 제1실시예에 따른 전기침투 탈수기는 슬러지의 두께 조절 및 균등 공급이 가능한 장치를 구비한 수평이송형 전기침투 탈수기이다. 상기 슬러지의 두께 조절 및 균등 공급 장치는, 수평이송형 전기침투 탈수기의 틀을 이루는 프레임에 고정되어 있고, 슬러지가 투입되는 슬러지 투입구를 상단에 가지며, 슬러지가 배출되는 슬러지 배출구를 하단에 갖는 슬러지 호퍼; 상기 프레임에 지지된 회전롤러에 감겨 무한회전을 하도록 마련되고, 상기 슬러지 배출구의 하부를 경유하면서 상기 슬러지 배출구로부터 배출된 슬러지를 후방으로 이송하는 여과포; 상기 슬러지 배출구의 하부를 경유하는 여과포의 부위와 갭을 사이에 두고 위치하도록 상기 호퍼의 좌우 측판에 회전 가능하게 결합되어 상기 갭을 통과하는 슬러지를 균일한 두께로 펴주는 편평 롤러; 상기 슬러지 배출구의 하부를 경유하는 여과포의 부위와 맞닿도록 상기 여과포의 하부에 위치하는 승강 부재; 및 상기 프레임에 설치되어 상기 승강 부재를 여과포 쪽으로 상승시키거나 반대로 하강시키는 승강 수단;을 포함한다.The electroosmotic dehydrator according to the first embodiment of the present invention is a horizontal transfer type electroosmotic dehydrator having an apparatus capable of controlling the thickness of the sludge and uniformly supplying the same. The sludge regulating and homogenizing device comprises a sludge hopper having a sludge inlet for injecting sludge and a sludge discharging outlet for discharging the sludge at a lower end of the sludge hopper, ; A filter bag which is wound around a rotating roller supported on the frame to perform an infinite rotation and transports the sludge discharged from the sludge discharge port rearward through a lower portion of the sludge discharge port; A flat roller rotatably coupled to the left and right side plates of the hopper so as to be positioned with a gap between a portion of the filter cloth passing through the lower portion of the sludge discharge port and the sludge passing through the gap to a uniform thickness; A lifting member located at a lower portion of the filter cloth so as to abut the portion of the filter cloth passing through the lower portion of the sludge discharge port; And elevating means installed on the frame for raising or lowering the elevation member toward the filter cloth.
상기 승강 수단은, 상기 승강 부재의 좌우 측판에 고정된 상부 브라켓과 상기 상부 브라켓의 하부에 위치하도록 상기 프레임에 고정된 하부 브라켓; 상기 상부 브라켓 및 하부 브라켓을 관통하고, 나사산이 형성된 상하단을 갖는 로드형 볼트; 상기 상부 브라켓을 사이에 두고 상기 로드형 볼드의 상단에 체결되는 한 쌍의 상부 너트; 및 상기 하부 브라켓을 사이에 두고 상기 로드형 볼트의 하단에 체결되는 한 쌍의 하부 너트;를 포함한다.The elevating means includes an upper bracket fixed to the left and right side plates of the elevating member and a lower bracket fixed to the frame so as to be positioned below the upper bracket; A rod-shaped bolt passing through the upper bracket and the lower bracket and having upper and lower ends formed with threads; A pair of upper nuts fastened to an upper end of the rod-shaped bold with the upper bracket interposed therebetween; And a pair of lower nuts fastened to the lower end of the rod-shaped bolt with the lower bracket interposed therebetween.
상기 로드형 볼트의 상하단 사이의 부위에는 눈금자가 마련되어 있고, 상기 한 쌍의 상부 너트 중 상부 브라켓의 하부에 위치하는 상부 너트의 하면에는 눈금 지침 부재가 마련된다.A scale guide is provided on the lower surface of the upper nut positioned below the upper bracket among the pair of upper nuts.
상기 승강 부재는, 상기 승강 수단이 결합된 몸체; 및 상기 몸체의 상면에 고정되어 상기 여과포와 맞닿고, 상기 슬러지 배출구를 감싸는 네 테두리 중 상기 여과포의 폭 방향을 따라 이격된 좌우 테두리 간 거리보다 좁은 폭을 갖는 여과포 접촉판;을 포함한다.The elevating member includes a body to which the elevating means is coupled; And a filter cloth contact plate fixed on an upper surface of the body and having a width narrower than a distance between the left and right frames spaced along the width direction of the filter cloth among four corners of the four corners surrounding the filter cloth and surrounding the sludge discharge port.
상기 네 테두리 중 상기 여과포의 이동 방향을 따라 이격된 앞뒤 테두리는 상기 좌우 테두리보다 높게 위치한다.The front and rear frames spaced apart from each other in the moving direction of the filter cloth are positioned higher than the left and right frames.
상기 호퍼의 좌우 측판에는 분쇄날을 구비한 한 쌍의 분쇄 롤러가 전후 방향으로 떨어져 평행하게 상기 편평 롤러의 상부에 위치하도록 결합되어 있고, 상기 편평 롤러와 상기 한 쌍의 분쇄 롤러 중 어느 하나는 서로 같은 방향으로 회전하도록 연결되어 있으며, 상기 한 쌍의 분쇄 롤러는 서로 반대 방향으로 회전하도록 연결되어 있다.Wherein a pair of crushing rollers provided with crushing blades are coupled to the upper and lower side plates of the hopper so as to be parallel to each other and located above the flat rollers in a forward and backward direction, And the pair of crushing rollers are connected to rotate in opposite directions to each other.
본 발명의 제2실시예에 따른 전기침투 탈수기는 슬러지의 균등 공급 및 공급량 감지가 가능한 장치를 구비한 수평이송형 전기침투 탈수기이다. 상기 슬러지의 균등 공급 및 공급량 감지가 가능한 장치는, 슬러지 투입구 및 슬러지 배출구를 상하단에 각각 갖고, 상기 슬러지 투입구의 하부에서 서로 반대 방향으로 회전하면서 슬러지를 상기 슬러지 배출구 쪽으로 밀어내기 위한 한 쌍의 피딩 롤러를 가지며, 상기 피딩 롤러의 하부에서 회전하면서 상기 슬러지 배출구를 통과한 슬러지를 균일한 두께로 펴주기 위한 편평 롤러를 갖는 슬러지 호퍼; 수평이송형 전기침투 탈수기의 틀을 이루는 프레임에 설치되어 상기 슬러지 호퍼를 여러 지점에서 지지하고, 각 지점에서 상기 슬러지 호퍼의 무게를 감지하는 복수의 무게 감지 수단; 상기 프레임에 지지된 회전 롤러에 감겨 무한회전을 하도록 마련되고, 상기 슬러지 배출구의 하부 및 상기 편평 롤러의 하부를 경유하면서 슬러지를 후방으로 이송하는 여과포; 상기 슬러지 배출구의 하부 및 상기 편평 롤러의 하부를 경유하는 여과포의 부위를 아래에서 지지하도록 상기 프레임에 설치된 여과포 지지 부재; 및 상기 수평이송형 전기침투 탈수기의 작동을 제어하는 제어기;를 포함한다.The electroosmotic dehydrator according to the second embodiment of the present invention is a horizontal transfer type electroosmotic dehydrator having an apparatus capable of uniformly supplying and detecting the amount of sludge. A device for uniformly supplying and detecting the amount of the sludge includes a sludge inlet and a sludge outlet at upper and lower ends, a pair of feeding rollers for rotating the sludge in opposite directions at the lower portion of the sludge inlet and pushing the sludge toward the sludge outlet, A sludge hopper having a flat roller for spreading the sludge having passed through the sludge outlet to a uniform thickness while rotating at a lower portion of the feeding roller; A plurality of weight sensing means installed in a frame forming a frame of the horizontal transfer electro-osmotic dehydrator to support the sludge hopper at various points and to sense the weight of the sludge hopper at each point; A filter bag which is wound around a rotating roller supported on the frame to perform an infinite rotation and transports the sludge backward through a lower portion of the sludge outlet and a lower portion of the flat roller; A filter support member provided on the frame to support a portion of the filter cloth passing through the lower portion of the sludge discharge port and the lower portion of the flat roller below; And a controller for controlling operation of the horizontal transfer type electroosmotic dehydrator.
상기 무게 감지 수단들 각각은, 상기 프레임에 설치된 받침대; 상기 받침대의 상면에 설치된 로드셀; 상기 로드셀과 접촉하는 접촉판을 하단에 갖고, 상기 호퍼에 고정되는 상단을 갖는 로드셀 가압 부재; 및 상기 받침대에 고정된 하단을 갖고, 상기 접촉판에 마련된 삽입 구멍에 삽입된 상단을 갖는 복수의 로드;를 포함한다.Each of the weight sensing means includes: a pedestal installed in the frame; A load cell provided on an upper surface of the pedestal; A load cell pressing member having a contact plate contacting the load cell at its lower end and having an upper end fixed to the hopper; And a plurality of rods having a lower end fixed to the pedestal and having an upper end inserted into the insertion hole provided in the contact plate.
상기 제어기는 슬러지 공급 싸이클을 미리 설정된 시간 간격으로 반복 수행한다. 이 제어기는 상기 슬러지 공급 싸이클의 시작 시점에서는 상기 피딩 롤러, 편평 롤러 및 회전 롤러를 작동시키고, 상기 슬러지 공급 싸이클의 종료 시점에서는 상기 피딩 롤러, 편평 롤러 및 회전 롤러를 정지시킨다. 그리고 상기 제어기는 상기 슬러지 공급 싸이클의 시작 시점에서 상기 무게 감지 수단들 각각이 감지한 무게값을 모두 더한 사전 무게로부터 상기 슬러지 공급 싸이클의 종료 시점에서 상기 무게 감지 수단들 각각이 감지한 무게값을 모두 더한 사후 무게를 차감하여 싸이클 당 슬러지 공급량을 산출하는 과정을 상기 슬러지 공급 싸이클이 수행될 때마다 수행한다.The controller repeats the sludge supply cycle at predetermined time intervals. The controller operates the feeding roller, the flat roller and the rotating roller at the start of the sludge supply cycle and stops the feeding roller, the flat roller and the rotating roller at the end of the sludge supply cycle. The controller may calculate the weight value detected by each of the weight detecting means at the end of the sludge supply cycle from a pre-weight sum of the weight values sensed by the weight detecting means at the start time of the sludge supply cycle The process of calculating the sludge supply amount per cycle by subtracting the post-weighing weight is performed every time the sludge supply cycle is performed.
상기 제어기는 상기 슬러지 호퍼가 비어 있는 상태에서 상기 복수의 무게 감지 수단이 각각 감지한 무게값을 0으로 인식하도록 설정될 수 있다.The controller may be configured to recognize the weight value detected by each of the plurality of weight detecting means as zero when the sludge hopper is empty.
상기 제어기는 상기 싸이클 당 슬러지 공급량을 미리 설정된 기간 동안 적산하도록 마련될 수 있다.The controller may be arranged to accumulate the sludge supply amount per cycle for a predetermined period.
상기 제어기는 상기 싸이클 당 슬러지 공급량이 미리 정해진 범위를 벗어나는지 여부를 상기 슬러지 공급 싸이클이 수행될 때마다 판단하고, 만일 벗어난 것으로 판단한 경우 이상 신호를 출력하도록 마련될 수 있다. The controller may determine whether the sludge supply amount per cycle is out of a predetermined range every time the sludge supply cycle is performed, and output an abnormal signal when it is determined that the sludge supply amount per cycle is deviated.
본 발명의 제3실시예에 따른 전기침투 탈수기는 습증기 배출 장치를 구비한다. 상기 습증기 배출 장치는, 전기침투 탈수기의 탈수 영역에서 후방으로 이동하는 여과포로부터 분리되어 낙하하는 슬러지 케이크가 유입되도록 상기 전기침투 탈수기에 설치되고, 유입된 슬러지 케이크가 배출되기 위한 배출로를 일단에 갖는 케이싱; 상기 케이싱과 회전 가능하게 결합하고, 상기 케이싱의 내부에서 서로 평행한 자세로 상기 케이싱의 길이방향을 따라 연장하며, 서로 반대 방향으로 회전하도록 결합하고, 회전시 상기 케이싱 내부의 슬러지 케이크를 부수면서 상기 배출로 쪽으로 이동시키도록 마련된 한 쌍의 패들 이송기; 및 상기 케이싱의 상부에 위치하도록 상기 전기침투 탈수기에 설치되고, 흡기 배관과 연결된 후방 흡기 후드;를 포함한다.The electroosmotic dehydrator according to the third embodiment of the present invention is provided with a wet steam discharging device. The wet vapor discharging device is provided in the electroosmotic dehydrator so that the falling sludge cake separated from the filter cloth moving backward in the dewatering region of the electroosmotic dehydrator flows in and has a discharge passage for discharging the introduced sludge cake at one end Casing; And a sludge cake inside the casing is rotatably coupled to the casing so as to rotate in a direction opposite to the direction of the casing, A pair of paddle conveyors arranged to move toward the discharge passage; And a rear air intake hood installed in the electro-osmotic dehydrator to be positioned above the casing and connected to the intake pipe.
상기 한 쌍의 패들 이송기 중 어느 하나는, 상기 케이싱과 결합한 회전 샤프트; 및 상기 회전 샤프트의 길이방향 및 원주방향으로 떨어져 나열되도록 상기 회전 샤프트의 외면에 고정되고, 상기 회전 샤프트의 원주방향을 따라 연장하는 가상의 선에 대하여 모두 동일한 방향으로 틀어져 있는 복수의 패들;을 포함한다.Wherein one of the pair of paddle conveyors comprises: a rotary shaft coupled with the casing; And a plurality of paddles fixed to the outer surface of the rotating shaft so as to be separated from each other in the longitudinal direction and the circumferential direction of the rotating shaft and being pivoted in the same direction with respect to imaginary lines extending along the circumferential direction of the rotating shaft do.
그리고 상기 한 쌍의 패들 이송기 중 나머지 하나는, 상기 회전 샤프트와 이웃하도록 상기 케이싱과 결합한 이웃 회전 샤프트; 및 상기 이웃 회전 샤프트의 길이방향 및 원주방향으로 떨어져 나열되도록 상기 이웃 회전 샤프트에 고정되고, 상기 복수의 패들의 틀어진 방향과 반대 방향으로 틀어져 있는 또 다른 복수의 패들;을 포함한다.And the other one of the pair of paddle conveyors includes a neighboring rotary shaft coupled with the casing to be adjacent to the rotary shaft; And another plurality of paddles fixed to the neighboring rotary shafts so as to be separated in the longitudinal direction and the circumferential direction of the neighboring rotary shafts and being rotated in a direction opposite to the direction in which the plurality of paddles are rotated.
상기 케이싱은 상기 여과포의 이동 방향과 수직한 좌우 방향으로 연장하도록 마련되고, 개방된 상면을 가지도록 마련된다. 그리고 상기 케이싱의 개방 상면을 둘러싸는 테두리들 중 상기 좌우 방향으로 연장하면서 가장 후방에 위치하는 후방 테두리에는 격벽이 마련된다.The casing is provided so as to extend in a left-right direction perpendicular to the moving direction of the filter cloth, and is provided to have an opened upper surface. Among the rims surrounding the open upper surface of the casing, barrier ribs are provided at the rear edge, which extends in the left-right direction and is located at the rearmost position.
상기 습증기 배출 장치는 수평이송형 전기침투 탈수기에 구비될 수 있다. 이 경우, 상기 수평이송형 전기침투 탈수기의 상기 탈수 영역의 상부에 위치하는 양전극판의 좌우단 상부에는 상기 흡기 배관과 연결된 좌우측 흡기 후드가 마련된다.The wet vapor discharging device may be provided in a horizontal transfer type electroosmotic dehydrator. In this case, left and right air intake hoods connected to the intake pipe are provided on upper left and right ends of the positive electrode plate positioned above the dehydration zone of the horizontal transfer electro-osmotic dehydrator.
슬러지의 두께 조절 및 균등 공급이 가능한 장치를 구비한 본 발명의 제1실시예에 따른 전기침투 탈수기에 의하면 아래와 같은 효과가 발생한다.The following effects can be obtained by the electroosmotic dehydrator according to the first embodiment of the present invention, which includes a device capable of controlling the thickness of the sludge and supplying the same uniformly.
우선, 슬러지의 균등 공급 및 두께 조절에 종래의 덮개판과 같은 부재가 전혀 요구되지 않으므로, 덮개판으로 인해 발생하였던 종래의 문제점들 역시 전혀 발생하지 않는다.First, since no member such as a conventional cover plate is required for uniform supply of the sludge and adjustment of the thickness, the conventional problems caused by the cover plate do not occur at all.
또한, 슬러지의 두께 조절에 사용되는 승강 부재의 수동 높이 세팅이 쉽고 정확하게 이루어질 수 있으므로, 결국 슬러지의 두께 조절이 쉽고 정확하게 이루어질 수 있다. In addition, manual height setting of the elevating member used for controlling the thickness of the sludge can be easily and accurately performed, so that the thickness of the sludge can be adjusted easily and precisely.
또한, 위 승강 부재의 여과포 접촉판이 호퍼 하단의 슬러지 배출구의 안쪽까지 상승할 수 있으므로 슬러지의 두께를 제한 없이 원하는 만큼 얇게 조절할 수 있고, 그러면서도 여과포의 무한회전이 차질 없이 이루어질 수 있다.Further, since the filter cloth contact plate of the upper lifting and lowering member can be raised to the inside of the sludge discharge port at the lower end of the hopper, the thickness of the sludge can be adjusted to be as thin as desired, and the filter cloth can be infinitely rotated without interruption.
또한, 하나의 구동수단만으로도 편평 롤러 및 한 쌍의 분쇄 롤러를 모두 회전시킬 수 있고, 덩어리 형태의 슬러지가 한 쌍의 분쇄 롤러 사이를 통과하면서 잘게 부서지기 때문에 슬러지의 두께를 균등하게 만들기가 용이하다. Further, it is possible to rotate both the flat roller and the pair of crushing rollers by only one driving means, and it is easy to equalize the thickness of the sludge because the crushed sludge is finely crushed while passing between the pair of crushing rollers .
슬러지의 균등 공급 및 공급량 감지가 가능한 장치를 구비한 본 발명의 제2실시예에 따른 전기침투 탈수기에 의하면 아래와 같은 효과가 발생한다.According to the electroosmotic dehydrator of the second embodiment of the present invention having the device capable of uniformly supplying and detecting the amount of the sludge, the following effect occurs.
우선, 전기침투 탈수기에 마련된 슬러지 호퍼로부터 공급되는 슬러지의 공급량을 슬러지의 공급이 이루어질 때마다 쉽게 확인할 수 있다. First, the supply amount of the sludge supplied from the sludge hopper provided in the electroosmotic dehydrator can be easily confirmed every time the sludge is supplied.
또한, 슬러지 호퍼에 수용된 슬러지의 양을 실시간 확인할 수도 있다.In addition, the amount of sludge contained in the sludge hopper can be confirmed in real time.
또한, 하루 동안 또는 일주일 동안 또는 한달 동안 등의 기간에 위 전기침투 탈수기가 처리한 슬러지의 양을 쉽게 확인할 수 있다. It is also possible to easily ascertain the amount of sludge treated by the electroosmotic dehydrator during a day, a week, or a month, and so on.
또한, 슬러지의 공급 경로에 문제가 발생하였는지 여부를 슬러지 호퍼로부터 슬러지가 공급될 때마다 쉽게 확인할 수 있다. Further, whether or not a problem occurs in the supply path of the sludge can be easily confirmed every time the sludge is supplied from the sludge hopper.
습증기 배출 장치를 구비한 본 발명의 제3실시예에 따른 전기침투 탈수기에 의하면 아래와 같은 효과가 발생한다.According to the electroosmotic dehydrator of the third embodiment of the present invention having the wet steam discharging device, the following effects are produced.
우선, 여과포로부터 분리된 슬러지 케이크로부터 가능한 많은 양의 습증기를 증발시켜 외부로 배출할 수 있으므로, 궁극적으로는 전기침투 탈수기의 탈수 효율 향상을 꾀할 수 있다.First, as much moisture vapor as possible can be evaporated from the sludge cake separated from the filter cloth and discharged to the outside, ultimately improving the dewatering efficiency of the electroosmotic dehydrator.
또한, 습증기 배출 장치를 구비하더라도 전기침투 탈수기의 크기가 그다지 커지지 않게 된다.In addition, even if a wet steam discharging device is provided, the size of the electro-osmotic dehydrator does not become too large.
또한, 여과포로부터 분리된 슬러지 케이크가 케이싱의 외부로 낙하하는 현상이 방지되고, 슬러지 케이크로부터 증발하는 습증기가 후방 흡기 후드로 안내될 수 있다.In addition, the sludge cake separated from the filter cloth is prevented from dropping to the outside of the casing, and the wet steam evaporating from the sludge cake can be guided to the rear intake hood.
또한, 수평이송형 전기침투 탈수기의 탈수 영역에서 슬러지가 탈수될 때 발생하는 습증기도 포집되어 외부로 배출될 수 있다.In addition, the wet steam generated when the sludge is dewatered in the dewatering region of the horizontal transfer type electroosmotic dehydrator can also be collected and discharged to the outside.
도 1은 본 발명의 제1실시예에 따른 전기침투 탈수기에 마련된 슬러지의 두께 조절 및 균등 공급이 가능한 장치를 도시한 단면도이다.FIG. 1 is a cross-sectional view illustrating an apparatus capable of adjusting the thickness of the sludge provided in the electroosmotic dehydrator according to the first embodiment of the present invention.
도 2은 도 1에 도시된 승강 부재 및 승강 수단을 도시한 부분 분해 사시도이다.FIG. 2 is a partially exploded perspective view showing the elevating member and elevating means shown in FIG. 1. FIG.
도 3은 도 2에 도시된 로드형 볼트를 도시한 사시도이다.Fig. 3 is a perspective view showing the rod-shaped bolt shown in Fig. 2. Fig.
도 4는 본 발명의 제2실시예에 따른 전기침투 탈수기에 마련된 슬러지의 균등 공급 및 공급량 감지가 가능한 장치를 도시한 단면도이다.4 is a cross-sectional view illustrating an apparatus capable of uniformly supplying sludge and detecting the amount of supplied sludge provided in the electroosmotic dehydrator according to the second embodiment of the present invention.
도 5는 도 4에 도시된 무게 감지 수단을 도시한 분해 사시도이다.5 is an exploded perspective view showing the weight sensing means shown in FIG.
도 6은 도 4에 도시된 여과포 지지 부재를 도시한 사시도이다.6 is a perspective view showing the filter cloth supporting member shown in Fig.
도 7은 도 4에 도시된 슬러지 호퍼의 후방에 마련된 전극판을 개략적으로 도시한 단면도이다.FIG. 7 is a cross-sectional view schematically showing an electrode plate provided behind the sludge hopper shown in FIG. 4. FIG.
도 8은 본 발명의 제3실시예에 따른 전기침투 탈수기에 마련된 습증기 배출 장치를 도시한 사시도이다.FIG. 8 is a perspective view illustrating a wet chemical vapor discharging apparatus provided in an electroosmotic dehydrator according to a third embodiment of the present invention.
도 9는 도 8에 도시된 케이싱의 내부에 설치된 패들 이송기를 도시한 평면도이다.9 is a plan view showing a paddle conveyor installed inside the casing shown in Fig.
도 10은 도 8의 습증기 배출 장치가 수평이송형 전기침투 탈수기에 설치된 상태를 도시한 정면도이다.10 is a front view showing a state in which the wet vapor discharging device of FIG. 8 is installed in the horizontal transfer type electroosmotic dehydrator.
도 11은 도 8의 습증기 배출 장치가 드럼형 전기침투 탈수기에 설치된 상태를 도시한 정면도이다.Fig. 11 is a front view showing the state in which the wet-type steam discharging device of Fig. 8 is installed in the drum type electro-osmotic dehydrator.
이하, 본 발명에 따른 전기침투 탈수기의 실시예들을 도면을 참조하여 상세하게 설명한다. 이하에서 사용된 용어나 단어는 통상적이거나 사전적인 의미로 한정해서 해석되어서는 아니되며, 발명자는 그 자신의 발명을 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야할 것이다.Hereinafter, embodiments of the electroosmotic dehydrator according to the present invention will be described in detail with reference to the drawings. It is to be understood that the terminology or words used herein are not to be construed in an ordinary sense or a dictionary, and that the inventor can properly define the concept of a term to describe its invention in the best possible way And should be construed in accordance with the meaning and concept consistent with the technical idea of the present invention.
< 두께 조절 및 균등 공급이 가능한 장치를 구비한 전기침투 탈수기 >&Lt; Electroinfiltration dehydrator with a device capable of thickness control and uniform supply >
아래에서는 본 발명의 제1실시예에 따른 전기침투 탈수기, 즉, 수평이송형 전기침투 탈수기가 구비한 슬러지의 두께 조절 및 균등 공급이 가능한 장치(100)를 도 1 내지 도 3을 참조하여 설명한다. 아래의 제1실시예의 설명에서 인용되는 도면 부호들은 도 1 내지 도 3에 한정된다.An apparatus 100 capable of controlling the thickness of the sludge and uniformly supplying the sludge provided in the electroosmotic dehydrator according to the first embodiment of the present invention, that is, the horizontal transfer electro-osmotic dehydrator, will be described with reference to FIGS. 1 to 3 . The reference numerals recited in the description of the first embodiment below are defined in Figs.
상기 슬러지의 두께 조절 및 균등 공급이 가능한 장치(100)는 도 1에 도시된 바와 같이 호퍼(110)와, 여과포(140)와, 편평 롤러(120)와, 승강 부재(150)와, 승강 수단(160)을 포함한다.As shown in FIG. 1, the apparatus 100 capable of adjusting the thickness of the sludge and uniformly supplying the sludge includes a hopper 110, a filter cloth 140, a flat roller 120, an elevating member 150, (160).
수평이송형 전기침투 탈수기의 전체적인 틀을 구성하는 프레임들(102, 104, 106)은 전후 방향으로 연장하고 좌우 방향으로 평행하게 떨어져 있는 종 프레임(102)과, 종 프레임을 연결하는 횡 프레임(104)과, 종횡 프레임(102, 104)을 지지하는 수직 프레임들(106)을 포함하는데, 위 호퍼(110)는 종 프레임(102)에 고정된다. 그리고 호퍼(110)는 슬러지가 투입되는 슬러지 투입구(112)를 상단에 갖고, 투입된 슬러지를 배출하는 슬러지 배출구(114)를 하단에 갖는다. The frames 102, 104, and 106 constituting the overall frame of the horizontal transfer electro-osmotic dehydrator include a longitudinal frame 102 extending in the front-back direction and spaced apart in parallel to the left and right direction, and a transverse frame 104 And vertical frames 106 supporting vertical and horizontal frames 102 and 104 with upper hopper 110 secured to longitudinal frame 102. The hopper 110 has a sludge inlet 112 to which the sludge is introduced at the upper end and a sludge outlet 114 at the lower end for discharging the introduced sludge.
상기 여과포(140)는 종 프레임(102)에 회전 가능하게 설치된 복수의 회전 롤러(142)에 감겨 상기 회전 롤러들(142) 중 어느 하나가 모터와 같은 구동수단(미도시)에 의해 회전할 때 무한회전을 하게 된다. 그리고 이 무한회전을 하는 동안 여과포(140)는 호퍼(110)의 슬러지 배출구(114) 하부를 경유하게 된다. 따라서 슬러지 배출구(114)로 배출된 슬러지는 여과포(140)로 낙하하여 여과포(140)와 함께 후방으로 이동하게 된다. The filter cloth 140 is wound around a plurality of rotating rollers 142 rotatably provided on the longitudinal frame 102 and when one of the rotating rollers 142 is rotated by a driving means (not shown) such as a motor It will rotate infinitely. During this infinite rotation, the filter cloth 140 passes under the sludge outlet 114 of the hopper 110. Therefore, the sludge discharged to the sludge discharge port 114 falls into the filter cloth 140 and moves backward together with the filter cloth 140.
호퍼(140)의 후방에는 수평이송형 전기침투 탈수기의 양극판들(미도시) 및 음극판들(미도시)이 설치되어 있는바, 여과포(140)에 놓여 후방으로 이동한 슬러지는 양극판들과 음극판들 사이에 놓이게 되고, 이후 양극판들 및 음극판들 사이에서 가압되면서 전압을 인가받아 탈수된다. 탈수가 이루어지는 동안 여액은 여과포(140)를 통과하여 낙하하는 반면 슬러지는 여과포(140)를 통과하지 못하고 여과포(140)에 잔류하게 된다. 위 양극판들 및 음극판들의 구체적인 구성 및 위 탈수의 원리는 공지된 바와 같다.(Not shown) of the horizontal transfer type electroosmotic dehydrator are installed at the rear of the hopper 140. The sludge which is placed on the filter cloth 140 and moved backward is disposed between the positive plates and the negative plates And then the voltage is applied while being pressed between the positive plates and the negative plates to be dehydrated. During dehydration, the filtrate falls through the filter cloth 140, while the sludge does not pass through the filter cloth 140 and remains in the filter cloth 140. The specific constitution of the above positive electrode plates and the negative electrode plates and the principle of the above dehydration are well known.
상기 편평 롤러(120)는 여과포(140)로 낙하한 슬러지를 균등(균일)한 두께로 펴주기 위한 것이다. 편평 롤러(120)는 호퍼(110)의 내부에 위치하고, 호퍼의 좌우 측판에 회전 가능하게 결합된 좌우단을 갖는다. 편평 롤러(120)의 좌우단 중 어느 한 단부에는 모터와 같은 구동수단(미도시)이 연결되어 있어, 이 구동수단이 작동하면 편평 롤러(120)가 일 방향(도 1에서는 반시계 방향)으로 회전하게 된다. The flat roller 120 is for spreading the sludge dropped by the filter cloth 140 to a uniform thickness. The flat rollers 120 are located inside the hopper 110 and have left and right ends rotatably coupled to the left and right side plates of the hopper. Driving means (not shown) such as a motor is connected to either end of the right and left ends of the flat roller 120. When the driving means is operated, the flat roller 120 is rotated in one direction .
또한, 편평 롤러(120)는 슬러지 배출구(114)의 하부를 경유하는 여과포(140)의 부위보다 상부에 위치하는바, 여과포(140)와 편평 롤러(120) 간에는 갭이 형성되게 된다. 그리고 여과포(140)로 낙하한 슬러지는 이 갭을 통과할 때 편평 롤러(120)에 의해 눌리면서 균일한 두께로 펴지게 된다. The gap between the filter cloth 140 and the flat roller 120 is formed because the flat roller 120 is located above the filter cloth 140 passing through the lower portion of the sludge discharge port 114. The sludge falling into the filter cloth 140 is pushed by the flat roller 120 and spreads to a uniform thickness when passing through the gap.
위 편평 롤러(120)는 그 표면에 슬러지가 잘 묻지 않도록 그 표면이 고무 재질로 마련되어 있다. 그러나 편평 롤러(120)의 표면에 슬러지가 묻는 현상을 보다 확실히 방지하기 위해 스크래퍼(122)가 마련되는 것이 좋다. 이 경우, 스크래퍼(122)는 호퍼(110)의 뒷판에 고정되어도 좋고, 호퍼(110)의 후방으로부터 호퍼(110)의 뒷판을 관통하도록 주변 부재에 고정되어도 좋다. 또한, 스크래퍼(122)의 전단은 도 1에 도시된 바와 같이 위 갭이 위치하는 곳에서 편평 롤러(120)의 표면과 맞닿도록 마련된다. 이러한 스크래퍼(122)가 마련되면, 위 갭에서 눌린 슬러지가 편평 롤러(120)의 표면에 묻더라도 스크래퍼(122)에 의해 곧바로 편평 롤러(20)의 표면으로부터 분리되어 여과포(140)와 함께 후방으로 이동할 수 있게 된다. The upper flat roller 120 is made of a rubber material so that the sludge is not likely to be adhered to the surface thereof. However, it is preferable that the scraper 122 is provided to more reliably prevent the sludge from being attached to the surface of the flat roller 120. In this case, the scrapers 122 may be fixed to the back plate of the hopper 110, or may be fixed to the peripheral member through the back plate of the hopper 110 from the back of the hopper 110. In addition, the front end of the scraper 122 is provided so as to abut the surface of the flat roller 120 where the upper gap is located as shown in Fig. When the scraper 122 is provided, even if the sludge pressed in the upper gap is deposited on the surface of the flat roller 120, it is separated from the surface of the flat roller 20 by the scraper 122, It becomes movable.
상기 승강 부재(150)는 슬러지 배출구(114)를 통과하는 여과포(140)의 하부에 위치하도록 승강 수단(160)에 의해 지지되어 있는데, 이 승강 수단(160)을 조작하면 승강 부재(150)의 상하 위치를 변경시킬 수 있다. 또한, 높이 세팅이 완료되었을 때 승강 부재(150)는 슬러지 배출구(114)를 통과하는 여과포(140)의 부위와 맞닿게 되는데, 그러면 슬러지가 편평 롤러(120)에 의해 눌리더라도 여과포(140)가 승강 부재(150)로 인해 처지지 않게 되므로 슬러지가 균일하고 원하는 두께로 펴질 수 있다.The elevating member 150 is supported by the elevating means 160 so as to be positioned below the filter cloth 140 passing through the sludge discharge port 114. When the elevating means 160 is operated, The vertical position can be changed. When the height setting is completed, the lifting member 150 is brought into contact with the portion of the filter cloth 140 passing through the sludge discharge port 114, so that even if the sludge is pushed by the flat roller 120, The sludge is uniform and can be spread to a desired thickness.
상기 승강 수단(160)은 승강 부재(150)의 높이 세팅을 위해 마련된 것으로서, 승강 부재(150)의 좌우측에 각각 한 쌍씩 총 두 쌍으로 마련된다. 작업자는 승강 수단(160)을 조작함으로써 승강 부재(150)의 높이를 조절한 후, 그 높이에 승강 부재(150)를 고정시킬 수 있다. 이러한 승강 수단(160)의 일단은 종 프레임(102)에 결합되어 있고, 타단은 승강 부재(150)의 좌우 측판에 결합되어 있다. The elevating means 160 is provided for setting the height of the elevating member 150 and is provided in two pairs, one pair on each of the left and right sides of the elevating member 150. The operator can adjust the height of the elevating member 150 by operating the elevating means 160 and fix the elevating member 150 to the height. One end of the elevating means 160 is coupled to the longitudinal frame 102 and the other end is coupled to the left and right side plates of the elevation member 150.
한국등록특허 제10-0956614호(슬러지 균등 공급장치)에 개시된 종래 기술에서는 균등하게 펴진 슬러지의 두께 조절을 위해 별도의 덮개판이 마련되었고, 이 때문에 덮개판을 별도로 마련하여야 하는 불편함, 균등하게 펴진 슬러지가 덮개판에 고착하는 문제 등이 발생하였다. 그러나 상술한 바와 같은 본 발명의 제1실시예에서는 승강 부재(150)의 높이 세팅을 통해 슬러지의 두께 조절이 가능하고, 승강 부재(150)의 높이 세팅이 완료되면 슬러지가 편평 롤러(120)를 통과하면서 균등하게 펴질 수 있는바, 슬러지의 균등 공급 및 두께 조절에 종래의 덮개판과 같은 부재가 전혀 요구되지 않는다. 따라서 본 발명의 제1실시예에 의하면 덮개판으로 인해 발생하였던 종래의 문제점들 역시 전혀 발생하지 않게 된다.In the prior art disclosed in Korean Patent No. 10-0956614 (Sludge Uniform Feeding Apparatus), a separate cover plate is provided for adjusting the thickness of the uniformly spreaded sludge. Therefore, it is inconvenient to separately provide a cover plate, And the sludge adhered to the cover plate. However, in the first embodiment of the present invention as described above, the thickness of the sludge can be adjusted by setting the height of the elevating member 150. When the elevation of the elevating member 150 is completed, It is possible to uniformly spread while passing, and no member such as a conventional cover plate is required for uniform supply and thickness control of the sludge. Therefore, according to the first embodiment of the present invention, the conventional problems caused by the cover plate do not occur at all.
한편, 이하에서는 본 발명의 제1실시예의 추가적인 특징들에 대하여 구체적으로 설명한다.Hereinafter, additional features of the first embodiment of the present invention will be described in detail.
상기 승강 수단(160)은 도 2에 도시된 바와 같이 상부 브라켓(162a) 및 하부 브라켓(162b)을 포함한다. 상부 브라켓(162a)은 두 쌍으로 마련되는데, 한 쌍은 승강 부재(150)의 좌측판에, 그리고 나머지 한 쌍은 승강 부재(150)의 우측판에 고정된다. 하부 브라켓(162b) 상부 브라켓(162a)과 동일한 개수로 마련되어 상부 브라켓(162a)의 하부에 위치하도록 종 프레임(102)에 고정된다. 따라서 한 쌍의 하부 브라켓(162b)은 좌측 종 프레임(102)에 고정되고, 나머지 한 쌍의 하부 브라켓(162b)은 우측 종 프레임(102)에 고정된다.The elevating means 160 includes an upper bracket 162a and a lower bracket 162b as shown in FIG. The pair of upper brackets 162a are provided on the left side plate of the elevating member 150 and the other pair is fixed on the right side plate of the elevating member 150. [ The lower bracket 162b is provided in the same number as the upper bracket 162a and is fixed to the longitudinal frame 102 so as to be positioned below the upper bracket 162a. Accordingly, the pair of lower brackets 162b are fixed to the left longitudinal frame 102, and the remaining pair of the lower brackets 162b are fixed to the right longitudinal frame 102. [
상기 승강 수단(160)은 로드형 볼트(168)도 포함한다. 이 볼트(168)는 상하 방향으로 연장하고, 상부 브라켓(162a) 및 하부 브라켓(162b)을 모두 관통한다. 볼트(168)의 상하단에는 나사산이 마련되어 있다.The lifting means 160 also includes a rod-shaped bolt 168. The bolt 168 extends in the vertical direction and penetrates both the upper bracket 162a and the lower bracket 162b. At the upper and lower ends of the bolt 168, threads are provided.
상기 승강 수단(160)은 볼트(168)의 하단을 하부 브라켓(162b)에 고정적으로 결합하기 위한 한 쌍의 하부 너트(164b, 166b)도 포함한다. 위 볼트(168)의 하단에 위쪽 하부 너트(164b)를 먼저 체결하고, 그 다음 볼트(168)의 하단을 하부 브라켓(162b)에 끼운 후 아래쪽 하부 너트(166b)를 볼트(168)의 하단에 체결하며, 마지막으로 아래쪽 하부 너트(166b)를 꽉 조이면, 한 쌍의 하부 너트(164b, 166b) 사이에 하부 브라켓(162b)이 끼이면서 볼트(168)의 하단이 하부 브라켓(162b)에 고정적으로 결합된다. The elevating means 160 also includes a pair of lower nuts 164b and 166b for fixedly connecting the lower end of the bolt 168 to the lower bracket 162b. The upper lower nut 164b is first fastened to the lower end of the upper bolt 168 and then the lower end of the bolt 168 is inserted into the lower bracket 162b and the lower lower nut 166b is fastened to the lower end of the bolt 168 The lower bracket 162b is inserted between the pair of lower nuts 164b and 166b and the lower end of the bolt 168 is fixed to the lower bracket 162b .
상기 승강 수단(160)은 볼트(168)의 상단을 상부 브라켓(162a)에 고정적으로 결합하기 위한 한 쌍의 상부 너트(164a, 166a)도 포함한다. 위 볼트(168)의 상단에 아래쪽 상부 너트(166a)를 먼저 체결하고, 그 다음 볼트(168)의 상단을 상부 브라켓(162a)에 끼운 후 위쪽 상부 너트(164a)를 볼트(168)의 상단에 체결하며, 마지막으로 위쪽 상부 너트(164a)를 꽉 조이면, 한 쌍의 상부 너트(164a, 166a) 사이에 상부 브라켓(162a)이 끼이면서 볼트(168)의 상단이 상부 브라켓(162a)에 고정적으로 결합된다.The elevating means 160 also includes a pair of upper nuts 164a and 166a for fixedly connecting the upper end of the bolt 168 to the upper bracket 162a. The lower upper nut 166a is first fastened to the upper end of the upper bolt 168 and then the upper end of the bolt 168 is fastened to the upper bracket 162a and the upper upper nut 164a is fastened to the upper end of the bolt 168 The upper bracket 162a is inserted between the pair of upper nuts 164a and 166a and the upper end of the bolt 168 is fixed to the upper bracket 162a .
승강 부재(150)의 높이를 사후에 조절하고자 할 경우, 작업자는 먼저 위쪽 상부 너트(164a)를 풀고, 그 다음 아래쪽 상부 너트(166a)를 돌려 승강 부재(150)를 원하는 높이에 위치키며, 마지막으로 위쪽 상부 너트(164a)를 다시 조이면 된다.In order to adjust the height of the lifting member 150, the operator first loosens the upper upper nut 164a, rotates the lower upper nut 166a to place the lifting member 150 at a desired height, The upper upper nut 164a may be tightened again.
이상의 승강 수단(160)을 통해 승강 부재(150)의 높이를 조절할 경우에는 작업자가 수동으로 아래쪽 상부 너트(166a)를 돌려야 하는데, 이때 복수의 아래쪽 상부 너트(166a)의 높이를 모두 동일하게 조절하는 것이 쉽지 않다. 따라서 볼트(168)의 상하단 사이에 위치하는 볼트(168)의 표면에는 도 3에 도시된 바와 같이 눈금자(168a)가 마련되고, 아래쪽 상부 너트(166a)의 하면에는 눈금 지침 부재(167)가 마련되는 것이 좋다. 그러면 작업자가 눈금 지침 부재(167)의 하단이 원하는 눈금에 올 때까지 아래쪽 상부 너트(166a)를 돌려 높이 세팅을 할 수 있으므로, 승강 부재(150)의 수동 높이 세팅이 쉽고 정확하게 이루어질 수 있다. When the height of the elevating member 150 is adjusted through the elevating means 160 described above, the worker manually rotates the lower upper nut 166a. At this time, the height of the plurality of lower upper nuts 166a is adjusted to be the same It is not easy. 3, a scale guide 168a is provided on the surface of the bolt 168 located between the upper and lower ends of the bolt 168 and a scale guide member 167 is provided on the lower surface of the lower upper nut 166a . Then, the worker can turn the lower upper nut 166a by turning the lower upper nut 166a until the lower end of the scale guide member 167 reaches the desired scale, so that the manual height setting of the elevation member 150 can be easily and accurately performed.
상기 눈금자(168a)는 눈금자 테이프를 볼트(168)의 표면에 부착하여 형성할 수도 있고, 볼트(168)의 표면에 눈금을 새겨 형성할 수도 있다. 그리고 눈금 지침 부재(167)는 볼트(168)를 통과시키는 중공관 형태로 마련될 수 있고, 아래쪽 상부 너트(166a)와 일체를 이루거나 별도로 제조되어 아래쪽 상부 너트(166a)에 조립될 수도 있다.The scale 168a may be formed by attaching a ruler tape to the surface of the bolt 168 or may be formed by engraving a scale on the surface of the bolt 168. [ The graduation guide member 167 may be provided in the form of a hollow tube through which the bolt 168 is passed and may be integrally formed with the lower upper nut 166a or may be separately manufactured and assembled to the lower upper nut 166a.
한편, 상기 승강 부재(150)는 몸체(152)를 포함한다. 이 몸체(152)의 좌우 측판에는 도 2에 도시된 바와 같이 상부 브라켓(162a)이 고정된다. 그리고 무게 감소 및 재료 절감을 위해 몸체(152)는 도 1에 도시된 바와 같이 속이 빈 사각 박스 형태로 마련되는 것이 좋다. 또한, 몸체(152)는 이 사각 박스 형태에서 하판이 제거된 형태로 마련될 수도 있다. 그 외에도, 상기 몸체(152)는 상부 브라켓(162a) 및 아래의 여과포 접촉판(154)이 고정될 수 있는 다양한 형태를 가질 수 있음은 물론이다. Meanwhile, the elevating member 150 includes a body 152. The upper bracket 162a is fixed to the left and right side plates of the body 152 as shown in FIG. For weight reduction and material reduction, the body 152 is preferably provided in a hollow square box shape as shown in FIG. In addition, the body 152 may be provided in the form of a rectangular box in which the lower plate is removed. In addition, the body 152 may have various forms in which the upper bracket 162a and the lower filter contact plate 154 may be fixed.
상기 승강 부재(150)는 여과포 접촉판(154)도 포함한다. 이 여과포 접촉판(154)은 도 2에 도시된 바와 같이 몸체(152)의 상면에 고정되어 있고, 여과포(140)의 하면과 접촉하고 있다. 그리고 여과포 접촉판(154)의 폭은 슬러지 배출구(114)를 감싸는 네 테두리 중 여과포(114)의 폭 방향을 따라 이격된 좌우 테두리 간 거리(즉, 슬러지 배출구(114)의 폭)보다 작게 마련된다. The lifting member 150 also includes a filter cloth contact plate 154. The filter cloth contact plate 154 is fixed on the upper surface of the body 152 as shown in FIG. 2, and is in contact with the lower surface of the filter cloth 140. The width of the filter cloth contact plate 154 is set to be smaller than the distance between the left and right edges of the filter cloth 114 in the width direction of the filter cloth 114 (i.e., the width of the sludge outlet 114) among the four edges surrounding the sludge outlet 114 .
상기 몸체(152)의 좌우 측판에는 상술한 바와 같이 상부 브라켓(162a)이 마련되는데, 이 상부 브라켓(162a)이 하부 브라켓(162b)의 수직 상부에 위치하여야 하는 제한 때문에 몸체(152)의 폭은 일반적으로 슬러지 배출구(114)의 폭보다 클 수밖에 없다. 이 경우 몸체(152)가 슬러지 배출구(114)의 좌우 테두리에 걸려 슬러지 배출구(114)의 안쪽까지 상승할 수 없으므로, 슬러지의 두께를 얇게 조절하는데 한계가 있다. 그러나 상술한 바와 같은 여과포 접촉판(154)이 마련되면 여과포 접촉판(154)이 슬러지 배출구(114)의 안쪽까지 상승할 수 있으므로, 슬러지의 두께를 제한 없이 원하는 만큼 얇게 조절할 수 있게 된다.The upper bracket 162a is provided on the left and right side plates of the body 152. Due to the restriction that the upper bracket 162a should be positioned vertically above the lower bracket 162b, The width of the sludge outlet 114 is generally greater than the width of the sludge outlet 114. In this case, since the body 152 is caught by the left and right edges of the sludge discharge port 114 and can not be raised to the inside of the sludge discharge port 114, there is a limit in controlling the thickness of the sludge to be thin. However, if the filter cloth contact plate 154 as described above is provided, the filter cloth contact plate 154 can be raised to the inside of the sludge discharge port 114, so that the thickness of the sludge can be adjusted as thin as desired without limit.
위 여과포 접촉판(154)이 슬러지 배출구(114)의 안쪽까지 상승하면 여과포(140)도 슬러지 배출구(114)의 안쪽까지 같이 상승하게 되는데, 이 경우에도 여과포(140)는 무한회전을 할 수 있어야 한다. 따라서 슬러지 배출구(114)를 감싸는 네 테두리 중 여과포(140)의 이동 방향을 따라 이격된 앞뒤 테두리는 그 좌우 테두리보다 높게 위치하는 것이 좋다. 그러면 도 1에 도시된 바와 같이 위 앞뒤 테두리에 여과포(140)가 통과할 수 있는 통과로(114a, 114b)가 생기므로, 여과포 접촉판(154)이 슬러지 배출구(114)의 안쪽까지 상승하더라도 여과포(140)의 무한회전이 차질 없이 이루어질 수 있다.When the upper filter cloth contact plate 154 rises to the inside of the sludge discharge port 114, the filter cloth 140 also rises up to the inside of the sludge discharge port 114. In this case as well, the filter cloth 140 can rotate infinitely do. Therefore, the front and rear edges spaced along the moving direction of the filter fabric 140 among the four edges surrounding the sludge outlet 114 are preferably located higher than the left and right edges thereof. As shown in FIG. 1, the passages 114a and 114b through which the filter cloth 140 passes can be formed on the front and rear edges of the upper portion of the filter cloth. Therefore, even if the filter cloth contact plate 154 rises up to the inside of the sludge outlet 114, The infinite rotation of the rotor 140 can be performed without interruption.
한편, 호퍼(110)의 내부에는 복수의 분쇄날(132a, 132b)을 외주면에 갖는 한 쌍의 분쇄 롤러(130a, 130b)가 편평 롤러(120)의 상부에 위치하도록 마련될 수 있다. 이 경우, 한 쌍의 분쇄 롤러(130a, 130b)는 호퍼(110)의 좌우 측판에 회전 가능하게 결합한 좌우단을 갖고, 서로 평행한 자세로 좌우 방향으로 연장하며, 동일한 높이에서 전후 방향으로 떨어져 위치하도록 마련된다. A pair of crushing rollers 130a and 130b having a plurality of crushing blades 132a and 132b on the outer circumferential surface may be provided in the upper part of the flat roller 120 in the hopper 110. [ In this case, the pair of crushing rollers 130a and 130b have right and left ends rotatably engaged with the left and right side plates of the hopper 110, and extend in the left and right directions in parallel to each other, .
또한, 한 쌍의 분쇄 롤러(130b)는 평기어와 같은 수단을 통해 서로 결합되어 어느 하나(130a)가 도 1에서처럼 반시계 방향으로 회전하면, 나머지 하나(130b)가 자동으로 시계 방향으로 회전하도록 마련된다. 그리고 한 쌍의 분쇄 롤러(130a, 130b) 중 어느 하나(130a)는 체인과 같은 수단을 통해 편평 롤러(120)와 연결되어 편평 롤러(120)가 도 1에서처럼 반시계 방향으로 회전하면 자동으로 같은 방향으로 회전하도록 마련된다. Further, the pair of crushing rollers 130b are coupled to each other through a means such as a spur gear so that when one 130a rotates counterclockwise as shown in Fig. 1, the other one 130b automatically rotates clockwise . One of the pair of crushing rollers 130a and 130b is connected to the flat roller 120 through a chain or the like and is automatically rotated when the flat roller 120 rotates counterclockwise as shown in FIG. Direction.
위와 같은 분쇄 롤러(130a, 130b)가 마련되면, 첫째, 편평 롤러(120)를 회전시키기 위한 구동수단만으로 한 쌍의 분쇄 롤러(130a, 130b)까지 모두 회전시킬 수 있고, 둘째, 덩어리 형태로 호퍼(110)에 투입된 슬러지가 한 쌍의 분쇄 롤러(130a, 130b) 사이를 통과하면서 잘게 부서지기 때문에 슬러지의 두께를 균등하게 만들기가 용이해 진다.When the crushing rollers 130a and 130b are provided as described above, first, the pair of crushing rollers 130a and 130b can be rotated only by the driving means for rotating the flat rollers 120. Second, The sludge injected into the crusher 110 is crushed finely while passing through the pair of crushing rollers 130a and 130b, thereby making it easy to make the thickness of the sludge uniform.
< 균등 공급 및 공급량 감지가 가능한 장치를 구비한 전기침투 탈수기 >&Lt; Electroinfiltration dehydrator equipped with a device capable of uniform supply and detection of supply amount >
아래에서는 본 발명의 제2실시예에 따른 전기침투 탈수기, 즉, 수평이송형 전기침투 탈수기가 구비한 슬러지의 균등 공급 및 공급량 감지가 가능한 장치(100)를 도 4 내지 도 7을 참조하여 설명한다. 아래의 제2실시예의 설명에서 인용되는 도면 부호들은 도 4 내지 도 7에 한정된다.An apparatus 100 capable of uniformly supplying and detecting the amount of sludge provided in the electroosmotic dehydrator according to the second embodiment of the present invention, that is, the horizontal transfer electroosmotic dehydrator, will be described with reference to FIGS. 4 to 7 . The reference numerals recited in the description of the second embodiment below are defined in Figs.
상기 슬러지의 균등 공급 및 공급량 감지가 가능한 장치(100)는 도 4에 도시된 바와 같이 슬러지 호퍼(110)와, 복수의 무게 감지 수단(130)과, 여과포(140)와, 여과포 지지 부재(150)와, 제어기(미도시)를 포함한다.4, the apparatus 100 capable of uniformly supplying and detecting the amount of the sludge includes a sludge hopper 110, a plurality of weight sensing means 130, a filter cloth 140, a filter support member 150 And a controller (not shown).
수평이송형 전기침투 탈수기의 전체적인 틀을 구성하는 프레임들(102, 104, 106)은 전후 방향으로 연장하고 좌우 방향으로 평행하게 떨어져 있는 종 프레임(102)과, 종 프레임(102)을 연결하는 횡 프레임(104)과, 종횡 프레임(102, 104)을 지지하는 수직 프레임들(106)을 포함하는데, 위 슬러지 호퍼(110)는 무게 감지 수단들(130)을 통해 종 프레임(102)에 설치된다. The frames 102, 104, and 106 constituting the overall frame of the horizontal transfer electro-osmotic dehydrator include longitudinal frames 102 extending in the front-back direction and parallel to the left and right direction, A frame 104 and vertical frames 106 supporting vertical and horizontal frames 102 and 104 wherein the upper sludge hopper 110 is installed in the longitudinal frame 102 via weight sensing means 130 .
위 슬러지 호퍼(110)는 슬러지(S)(도 7 참조)가 투입되는 슬러지 투입구(112)를 상단에 갖고, 투입된 슬러지(S)를 배출하는 슬러지 배출구(114)를 하단에 갖는다. The upper sludge hopper 110 has a sludge inlet 112 to which the sludge S (see FIG. 7) is introduced at the upper end and a sludge outlet 114 at the lower end for discharging the introduced sludge S.
또한, 슬러지 호퍼(110)는 슬러지 투입구(112)의 하부에 위치하는 한 쌍의 피딩 롤러(116a, 116b)도 포함한다. 피딩 롤러들(116a, 116b)은 호퍼(110)의 좌우 측판에 회전 가능하게 결합한 좌우단을 갖고, 서로 평행한 자세로 좌우 방향으로 연장하며, 비슷한 높이에서 전후 방향으로 떨어져 위치하도록 마련된다. 그리고 피딩 롤러들(116a, 116b)은 평기어와 같은 수단을 통해 서로 결합되어 어느 하나(116a)가 도 4에서처럼 반시계 방향으로 회전하면, 나머지 하나(116b)가 자동으로 시계 방향으로 회전하도록 마련된다. The sludge hopper 110 also includes a pair of feeding rollers 116a and 116b positioned below the sludge inlet 112. The feeding rollers 116a and 116b have left and right ends rotatably coupled to the left and right side plates of the hopper 110 and extend in the left and right directions in parallel to each other and are disposed to be spaced away from each other in the forward and backward directions at similar heights. The feeding rollers 116a and 116b are coupled to each other through a means such as a spur gear so that when one 116a rotates counterclockwise as shown in Fig. 4, the other one 116b automatically rotates clockwise do.
슬러지 호퍼(110)로 투입되는 슬러지(S)는 일반적으로 약 80% 정도의 함수율을 갖는데, 이러한 슬러지(S)는 점성 때문에 덩어리 형태로 뭉쳐 있다. 따라서 슬러지 호퍼(110) 내 슬러지(S)는 중력을 받더라도 스스로 슬러지 배출구(114) 쪽으로 이동할 수 없게 된다. 그래서 위와 같은 피딩 롤러들(116a, 116b)이 슬러지 호퍼(110) 내에 마련된다. 이 경우, 피딩 롤러들(116a, 116b)이 서로 반대방향으로 회전하면, 슬러지(S)가 피딩 롤러들(116a, 116b) 사이를 통과하면서 피딩 롤러들(116a, 116b)에 밀려 슬러지 배출구(114) 쪽으로 이동하게 된다.The sludge S injected into the sludge hopper 110 generally has a water content of about 80%, which sludge accumulates in a lump form due to viscosity. Therefore, the sludge S in the sludge hopper 110 can not move toward the sludge discharge port 114 itself even if it receives gravity. Thus, the feeding rollers 116a and 116b are provided in the sludge hopper 110. [ In this case, when the feeding rollers 116a and 116b rotate in opposite directions to each other, the sludge S is pushed by the feeding rollers 116a and 116b while passing between the feeding rollers 116a and 116b, .
또한, 슬러지 호퍼(110)는 피딩 롤러(116a, 116b) 하부에 위치하는 편평 롤러(118)도 포함한다. 편평 롤러(118)는 호퍼(110)의 내부에 위치하고, 호퍼의 좌우 측판에 회전 가능하게 결합된 좌우단을 갖는다. 편평 롤러(118)의 좌우단 중 어느 한 단부에는 모터와 같은 구동수단(미도시)이 연결되어 있어, 이 구동수단이 작동하면 편평 롤러(118)가 일 방향(도 4에서는 반시계 방향)으로 회전하게 된다. The sludge hopper 110 also includes flat rollers 118 positioned under the feeding rollers 116a and 116b. The flat rollers 118 are located inside the hopper 110 and have left and right ends rotatably coupled to the left and right side plates of the hopper. Driving means (not shown) such as a motor is connected to either end of the right and left ends of the flat roller 118. When the driving means is operated, the flat roller 118 is rotated in one direction .
이러한 편평 롤러(118)는 한 쌍의 피딩 롤러(116a, 116b) 중 어느 하나(116a)와 체인과 같은 수단을 통해 같은 방향으로 회전하도록 마련될 수 있는데, 그러면 편평 롤러(118)를 회전시키기 위한 구동수단만으로 피딩 롤러들(116a, 116a)까지 모두 회전시킬 수 있게 된다. This flat roller 118 may be provided to rotate in the same direction by means such as a chain with either one 116a of the pair of feeding rollers 116a and 116b, All of the feeding rollers 116a and 116a can be rotated by only the driving means.
이러한 편평 롤러(118)는 슬러지 배출구(114)의 하부를 경유하는 여과포(140)의 부위보다 상부에 위치하게 되므로, 여과포(140)와 편평 롤러(118) 간에는 갭이 형성되게 된다. 그리고 여과포(140)로 공급된 슬러지(S)는 이 갭을 통과할 때 편평 롤러(118)에 의해 눌리면서 균일한 두께로 펴지게 된다. The gap between the filter cloth 140 and the flat roller 118 is formed because the flat roller 118 is located above the portion of the filter cloth 140 passing through the lower portion of the sludge discharge port 114. The sludge S supplied to the filter cloth 140 is pushed by the flat roller 118 and spreads to a uniform thickness when passing through the gap.
위 편평 롤러(118)는 표면에 슬러지(S)가 잘 묻지 않도록 그 표면이 고무 재질로 마련되어 있다. 그러나 편평 롤러(118)의 표면에 슬러지(S)가 묻는 현상을 보다 확실히 방지하기 위해 스크래퍼(118a)가 마련되는 것이 보통이다. 이 경우, 스크래퍼(118a)는 슬러지 호퍼(110)의 뒷판에 고정되어도 좋고, 슬러지 호퍼(110)의 후방으로부터 슬러지 호퍼(110)의 뒷판을 관통하도록 주변 부재에 고정되어도 좋다. 또한, 스크래퍼(118a)의 전단은 도 4에 도시된 바와 같이 위 갭이 위치하는 곳에서 편평 롤러(118)의 표면과 맞닿도록 마련된다. 따라서 위 갭에서 눌린 슬러지가 편평 롤러(118)의 표면에 묻더라도 그 슬러지(S)는 스크래퍼(118a)에 의해 곧바로 편평 롤러(118)의 표면으로부터 분리되어 여과포(140)와 함께 후방으로 이동할 수 있게 된다. The upper flat roller (118) is provided with a rubber material on the surface thereof so that the sludge (S) is not easily adhered to the surface. However, in order to more reliably prevent the sludge S from being attached to the surface of the flat roller 118, a scraper 118a is usually provided. In this case, the scrapers 118a may be fixed to the back plate of the sludge hopper 110, or may be fixed to the peripheral member so as to pass through the rear plate of the sludge hopper 110 from the rear of the sludge hopper 110. In addition, the front end of the scraper 118a is provided so as to abut the surface of the flat roller 118 where the upper gap is located as shown in Fig. The sludge S can be separated from the surface of the flat roller 118 directly by the scrapers 118a and moved backward together with the filter cloth 140 even if the pressed sludge in the upper gap is deposited on the surface of the flat roller 118 .
상기 여과포(140)는 종 프레임(102)에 회전 가능하게 설치된 복수의 회전 롤러(142)에 감겨 상기 회전 롤러들(142) 중 어느 하나가 모터와 같은 구동수단(미도시)에 의해 회전할 때 무한회전을 하게 된다. 그리고 이 무한회전을 하는 동안 여과포(140)는 슬러지 호퍼(110)의 슬러지 배출구(114) 하부를 경유하게 된다. 따라서 슬러지 배출구(114)로 배출된 슬러지는 여과포(140)로 공급되어 여과포(140)와 함께 후방으로 이동하게 된다. The filter cloth 140 is wound around a plurality of rotating rollers 142 rotatably provided on the longitudinal frame 102 and when one of the rotating rollers 142 is rotated by a driving means (not shown) such as a motor It will rotate infinitely. During this infinite rotation, the filter cloth 140 is passed through the lower portion of the sludge outlet 114 of the sludge hopper 110. Therefore, the sludge discharged to the sludge discharge port 114 is supplied to the filter cloth 140 and moves backward together with the filter cloth 140.
호퍼(140)의 후방에는 도 7에 도시된 바와 같이 수평이송형 전기침투 탈수기의 양극판들(10a) 및 음극판들(10b)이 설치되어 있는바, 여과포(140)에 놓여 후방으로 이동한 슬러지(S)는 양극판들(10a)과 음극판들(10b) 사이에 놓이게 되고, 이후 양극판들(10a) 및 음극판들(10b) 사이에서 가압되면서 전압을 인가받아 탈수된다. 탈수가 이루어지는 동안 여액은 여과포(140)를 통과하여 낙하하거나 습증기 형태로 증발하는 반면 슬러지(S)는 여과포(140)를 통과하지 못하고 여과포(140)에 잔류하게 된다. 위 양극판들(10a) 및 음극판들(10b)의 구체적인 구성 및 위 탈수의 원리는 공지된 바와 같다. 7, the positive electrode plates 10a and the negative electrode plates 10b of the horizontal transfer type electroosmotic dehydrator are installed at the rear of the hopper 140, and the sludge S are placed between the positive electrode plates 10a and the negative electrode plates 10b and then pressed between the positive electrode plates 10a and the negative electrode plates 10b to be dehydrated. During the dehydration, the filtrate falls through the filter cloth 140 and evaporates in the form of a wet vapor, while the sludge S does not pass through the filter cloth 140 and remains in the filter cloth 140. The specific construction of the above-mentioned positive electrode plates 10a and the negative electrode plates 10b and the principle of the above dehydration are well known.
상기 여과포 지지 부재(150)는 도 4 및 도 6에 도시된 바와 같이 슬러지 배출구(114)의 하부를 경유하는 여과포(140)의 하부에 위치하도록 종 프레임(102)에 설치되어 있다. 설치가 완료된 여과포 지지 부재(150)는 슬러지 배출구(114)의 하부를 경유하는 여과포(140)의 하면과 맞닿도록 여과포(140)를 지지하게 되는데, 그러면 슬러지(S)가 편평 롤러(118)에 의해 눌리더라도 여과포(140)가 여과포 지지 부재(150)로 인해 처지지 않게 되므로 슬러지(S)가 균일하고 원하는 두께로 펴질 수 있다.4 and 6, the filter support member 150 is installed in the longitudinal frame 102 so as to be positioned below the filter cloth 140 passing through the lower portion of the sludge discharge port 114. [ The filter cloth support member 150 that has been set up supports the filter cloth 140 so as to abut the lower surface of the filter cloth 140 passing through the lower portion of the sludge discharge port 114. Then the sludge S is fed to the flat rollers 118 The sludge S is uniform and can be spread to a desired thickness because the filter cloth 140 is not shed by the filter cloth supporting member 150 even if the sludge S is depressed.
상기 여과포 지지 부재(150)와 종 프레임(102) 간 결합은 도 6에 도시된 바와 같이 로드형 볼트(156) 및 너트들(158a, 158b)을 통해 이루어질 수 있다. 로드형 볼트(156)는 나사산이 마련된 상하단을 갖는 부재로서, 상부 브라켓(154a) 및 하부 브라켓(154b)을 모두 관통하도록 설치된다. 위 상부 브라켓(154a)은 복수로 마련되어 여과포 지지 부재(150)의 좌우측판에 고정된 것이고, 위 하부 브라켓(154b)은 상부 브라켓(154a)과 동일한 개수로 마련되어 종 프레임(102)에 고정된 것이다. 상기 너트들(158a, 158b)은 한 쌍의 상부 너트(158a)와, 한 쌍의 하부 너트(158b)를 포함한다. 상부 너트들(158a)은 상부 브라켓(154a)이 사이에 끼이도록 로드형 볼트(156)의 상단에 체결되고, 하부 너트들(158b)은 하부 브라켓(154b)이 사이에 끼이도록 로드형 볼트(156)의 하단에 체결된다. 상술한 결합 방식은 여과포 지지 부재(150)를 종 프레임(102)에 결합하기 위한 예시에 불과하므로, 다른 결합 방식이 채택될 수 있음은 물론이다.The coupling between the filter support member 150 and the longitudinal frame 102 may be via the rod-shaped bolt 156 and the nuts 158a and 158b as shown in FIG. The rod-shaped bolt 156 is a member having upper and lower ends provided with threads, and is installed to penetrate both the upper bracket 154a and the lower bracket 154b. The upper and lower brackets 154a are provided in the same number as the upper brackets 154a and are fixed to the longitudinal frames 102. The top brackets 154a are fixed to the left and right side plates of the filter cloth support member 150, . The nuts 158a and 158b include a pair of upper nuts 158a and a pair of lower nuts 158b. The upper nuts 158a are fastened to the upper end of the rod-shaped bolts 156 so that the upper brackets 154a are sandwiched therebetween and the lower nuts 158b are fastened to the rod-shaped bolts 156 156, respectively. Needless to say, the above-described coupling method is merely an example for coupling the filter cloth supporting member 150 to the longitudinal frame 102, so that other coupling methods can be adopted.
이하에서는 본 발명의 제2실시예의 특징인 복수의 무게 감지 수단(130) 및 제어기(미도시)에 대하여 설명한다.Hereinafter, a plurality of weight sensing means 130 and a controller (not shown), which are features of the second embodiment of the present invention, will be described.
무게 감지 수단들(130)은 종 프레임(102)에 설치되어 슬러지 호퍼(110)를 여러 지점(도면에는 네 모서리)에서 지지한다. 그리고 도 5에 도시된 바와 같이 각 무게 감지 수단(130)은 받침대(132)와, 로드셀(134)과, 로드셀 가압 부재(136)와, 복수의 로드(135)를 포함한다.The weight sensing means 130 is installed in the longitudinal frame 102 to support the sludge hopper 110 at various points (four corners in the figure). 5, each weight sensing means 130 includes a pedestal 132, a load cell 134, a load cell urging member 136, and a plurality of rods 135. As shown in FIG.
받침대(132)는 상판(132a), 하판(132b) 및 복수의 다리(132c)를 포함한다. 하판(132b)은 볼트와 같은 수단을 통해 종 프레임(102)의 상면에 고정되고, 상판(132a)은 하판(132b)의 상부에 위치한다. 복수의 다리(132c)는 상판(132a)에 고정된 상단 및 하판(132b)에 고정된 하단을 갖는다. 이러한 받침대(132)는 로드셀(134)을 지지할 수 있는 한 형태의 예시에 불과하다. 따라서 로드셀(134)을 지지할 수 있는 다른 형태들도 당연히 받침대(132)로 사용될 수 있다.The pedestal 132 includes an upper plate 132a, a lower plate 132b, and a plurality of legs 132c. The lower plate 132b is fixed to the upper surface of the longitudinal frame 102 through means such as a bolt and the upper plate 132a is positioned on the upper plate 132b. The plurality of legs 132c has an upper end fixed to the upper plate 132a and a lower end fixed to the lower plate 132b. This pedestal 132 is only one example of the shape that can support the load cell 134. [ Other forms of supporting the load cell 134 may also be used as the pedestal 132, of course.
상기 로드셀(134)은 가압력을 전기적 신호로 출력하는 부재로서, 위 상판(132a)의 상면에 고정되어 있다. 로드셀(134)은 상단에 버튼을 갖는데, 이 버튼이 가압되면 그 가압력의 전기적 신호가 전선(134a)을 통해 제어기로 전송된다.The load cell 134 is a member for outputting a pressing force as an electrical signal and is fixed to the upper surface of the upper plate 132a. The load cell 134 has a button at its upper end, and when the button is pressed, an electrical signal of the pressing force is transmitted to the controller through the wire 134a.
상기 로드셀 가압 부재(136)는 로드셀(134)의 버튼과 접촉하는 접촉판(136b)을 하단에 갖고, 접촉판(136b)으로부터 위쪽으로 연장하도록 접촉판(136b)에 고정된 볼트(136a)를 갖는다. 이 볼트(136a)의 상단은 나사산을 갖고, 슬러지 호퍼(110)에 고정된 브라켓(110a)을 관통하게 된다. 그리고 한 쌍의 너트(138)가 위 브라켓(110a)이 사이에 끼이도록 볼트(136a)의 상단에 체결되면, 볼트(136a)의 상단이 슬러지 호퍼(110)에 고정된다. The load cell pressing member 136 has a contact plate 136b at the lower end that contacts the button of the load cell 134 and a bolt 136a fixed to the contact plate 136b so as to extend upward from the contact plate 136b . The upper end of the bolt 136a has a thread and penetrates the bracket 110a fixed to the sludge hopper 110. [ The upper end of the bolt 136a is fixed to the sludge hopper 110 when a pair of nuts 138 are fastened to the upper end of the bolt 136a so that the upper bracket 110a is sandwiched therebetween.
이러한 로드셀 가압 부재(136)는 슬러지 호퍼(110)의 무게만큼의 가압력을 그대로 로드셀(134)에 가하게 된다. 따라서 로드셀(134)의 출력을 확인하면 슬러지 호퍼(110)의 무게를 알 수 있게 된다. 본 실시예에서와 같이 로드셀(134)이 네 개로 마련된다면, 네 로드셀(134)의 출력을 더하여 슬러지 호퍼(110)의 전체 무게를 산출할 수 있다.The load cell urging member 136 applies a pressing force equivalent to the weight of the sludge hopper 110 to the load cell 134 as it is. Therefore, when the output of the load cell 134 is checked, the weight of the sludge hopper 110 can be known. If the four load cells 134 are provided as in the present embodiment, the total weight of the sludge hopper 110 can be calculated by adding the outputs of the four load cells 134.
상기 복수의 로드(135)는 로드셀 가압 부재(136)의 위치 유지를 위해 로드셀(134)의 주면에 마련된 것이다. 로드(135)의 하단은 한 쌍의 너트(135b)와 같은 수단을 통해 또는 용접을 통해 받침대(132)의 상판(132a)에 고정될 수 있다. 로드(135)의 상단은 접촉판(136a)에 마련된 삽입 구멍에 삽입되어 있다. 이러한 로드들(135)이 마련되면, 로드셀 가압 부재(136)의 좌우 방향 및 전후 방향 위치가 그대로 유지될 수 있고, 그러면서도 로드셀 가압 부재(136)의 하향 가압을 방해하는 부재가 없어 슬러지 호퍼(110) 무게만큼의 가압력이 그대로 로드셀(134)에 가해질 수 있게 된다. The plurality of rods 135 are provided on the main surface of the load cell 134 to maintain the position of the load cell pressing member 136. The lower end of the rod 135 may be secured to the upper plate 132a of the pedestal 132 through a means such as a pair of nuts 135b or through welding. The upper end of the rod 135 is inserted into an insertion hole provided in the contact plate 136a. When these loads 135 are provided, the left-right direction and the back-and-forth position of the load cell pressing member 136 can be maintained as it is and there is no member that interferes with downward pushing of the load cell pressing member 136, ) Weight can be applied to the load cell 134 as it is.
한편, 로드셀 가압 부재(136)의 상단은 슬러지 호퍼(110)에 고정된 브라켓(110a)에 고정되어 있으므로 접촉판(136b)이 위 로드들(135)로부터 위쪽으로 빠질 염려는 없다. 그러나 만일을 대비해 접촉판(136b)의 위쪽에 위치하도록 너트(135a)를 로드(135)의 상단에 체결해 놓는 것이 좋다.Since the upper end of the load cell pressing member 136 is fixed to the bracket 110a fixed to the sludge hopper 110, there is no fear that the contact plate 136b slips upward from the upper rods 135. [ However, it is preferable that the nut 135a is fastened to the upper end of the rod 135 so as to be positioned above the contact plate 136b.
이상과 같은 무게 감지 수단(130)이 마련되면, 슬러지가 채워진 슬러지 호퍼(110)의 무게를 실시간으로 확인할 수 있기 때문에 슬러지 호퍼(110)로부터 공급되는 슬러지(S)의 양(무게)을 알 수 있게 된다. 그리고 슬러지(S)의 공급량을 알 수 있으면 다양한 장점들이 수반될 수 있다. 예컨대, 슬러지 공급량을 알면 이 공급량이 미리 설정된 공급량보다 부족한지 여부를 판단할 수 있고, 만일 부족하다고 판단되면 슬러지 공급 경로에 이상이 발생하였다는 것을 알 수 있다. 또한, 슬러지 공급량을 알면 일별 슬러지 처리량, 월별 슬러지 처리량, 연간 슬러지 처리량 등의 산출이 매우 용이하다. 또한, 만일 전극판들(10a, 10b)에서 탈수된 슬러지(S)의 무게까지 감지할 수 있는 수단이 추가된다면, 탈수 과정에서 슬러지의 여액이 어느 정도 빠졌는지, 즉, 함수율 감소 정도가 어느 정도인지도 정량적으로 계산할 수 있게 된다. The weight of the sludge S supplied from the sludge hopper 110 can be known by measuring the weight of the sludge filled hopper 110 in real time when the weight sensing means 130 as described above is provided. . And if the amount of the sludge S supplied can be known, various advantages may be involved. For example, if the sludge supply amount is known, it can be determined whether or not the supply amount is smaller than a preset supply amount. If it is determined that the supply amount is insufficient, it can be known that an abnormality occurs in the sludge supply path. Also, knowing the sludge supply amount can easily calculate daily sludge throughput, monthly sludge throughput, annual sludge throughput and so on. In addition, if means for detecting the weight of the sludge S dehydrated in the electrode plates 10a and 10b are added, it is possible to determine how much the filtrate of the sludge is lost in the dehydration process, Recognition can be quantitatively calculated.
한편, 상기 제어기(미도시)는 수평이송형 전기침투 탈수기의 작동을 전체적으로 제어하기 위해 마련된 것인데, 여기에서는 본 실시예와 관련된 제어 내용만을 설명하고 나머지 제어 내용의 설명은 생략한다.The controller (not shown) is provided to entirely control the operation of the horizontal transfer type electroosmotic dehydrator. Here, only the control contents related to the present embodiment will be described, and the description of the remaining control contents will be omitted.
상기 제어기는 슬러지 공급 싸이클을 미리 설정된 시간 간격(이하, "탈수시간"이라고 함)으로 반복 수행한다. 예컨대, 첫 번째 슬러지 공급 싸이클을 수행하고 나면 탈수시간 동안 슬러지 공급 싸이클의 수행을 중단하고, 위 탈수시간이 종료하면 다시 두 번째 슬러지 공급 싸이클을 수행하는 식이다. 상기 탈수시간에는 전극판들(10a, 10b)이 슬러지(S)를 탈수하게 되는데, 이때에는 슬러지(S)의 공급이 이루어지면 안 되기 때문에 슬러지 공급 싸이클들 간에 탈수시간이 필요한 것이다.The controller repeats the sludge supply cycle at a predetermined time interval (hereinafter referred to as " dehydration time "). For example, after the first sludge supply cycle is performed, the sludge supply cycle is stopped during the dehydration time, and the second sludge supply cycle is performed when the dehydration time is ended. During the dewatering time, the electrode plates 10a and 10b dehydrate the sludge S, and at this time, the supply of the sludge S should not be performed, so that a dehydration time is required between the sludge supply cycles.
상기 슬러지 공급 싸이클의 시작 시점에서, 제어기는 피딩 롤러(116a, 116b) 및 편평 롤러(118)를 작동시킨다. 앞서 설명한 바와 같이 편평 롤러(118)가 피딩 롤러(116a, 116b) 중 어느 하나(116a)와 체인으로 연결되고 피딩 롤러들(116a, 116b)이 서로 평기어로 연결되어 있다면, 편평 롤러(118)를 구동시키기 위한 구동 수단을 제어기가 작동시킴으로써 위 피딩 롤러들(116a, 116b) 및 편평 롤러(118)를 모두 작동시킬 수 있게 된다.At the start of the sludge supply cycle, the controller operates the feeding rollers 116a and 116b and the flat rollers 118. [ If the flat rollers 118 are connected to one of the feeding rollers 116a and 116b by a chain and the feeding rollers 116a and 116b are connected by a spur gear as described above, The upper feeding roller 116a and the flat roller 118 can be operated by operating the driving means for driving the upper feeding roller 116a, 116b.
피딩 롤러들(116a, 116b)이 회전하면 슬러지 호퍼(110) 내 슬러지(S)가 아래로 이동하게 되는데, 이때 아래로 이동한 슬러지(S)는 여과포(140)에 놓여 전극판들(10a, 10b) 쪽으로 이동하여 한다. 따라서 슬러지 공급 싸이클의 시작 시점에서는 제어기가 회전 롤러(142)도 작동시키게 된다.When the feeding rollers 116a and 116b are rotated, the sludge S in the sludge hopper 110 moves downward. At this time, the sludge S moved downward is placed on the filter cloth 140 so that the electrode plates 10a, 10b. Thus, at the beginning of the sludge supply cycle, the controller also drives the rotating roller 142.
제어기는 슬러지 공급 싸이클의 시작 시점 또는 시작 직전에 사전 무게를 산출한다. 여기서 사전 무게는 슬러지 공급 싸이클의 시작 시점에서 무게 감지 수단들(130) 각각이 감지한 무게값을 모두 더한 값을 의미한다. 따라서 상기 사전 무게는 슬러지(S)의 공급이 시작될 때의 슬러지 호퍼(110)의 자체 무게 및 슬러지 호퍼(110)에 수용되어 있는 슬러지(S)의 무게를 합한 무게가 된다.The controller calculates the preliminary weight immediately before or at the beginning of the sludge supply cycle. Here, the pre-weight means a sum of the weight values sensed by the weight sensing means 130 at the start of the sludge supply cycle. The weight of the sludge S is the sum of the weight of the sludge hopper 110 and the weight of the sludge S contained in the sludge hopper 110 when the sludge S starts to be supplied.
위와 같은 제어가 슬러지 공급 싸이클의 시작 시점에 이루어지면, 슬러지 호퍼(110) 내 슬러지(S)는 여과포(140)에 놓여 후방으로 이동하게 되는데, 이때 슬러지(S)는 대략 전극판들(10a, 10b)의 전후 방향 길이에 해당하는 구간(P)만큼만 이동하게 된다. 그리고 위 구간(P)만큼의 이동이 완료되면 제어기는 해당 슬러지 공급 싸이클을 종료시킨다.The sludge S in the sludge hopper 110 is placed on the filter cloth 140 and moved backward while the sludge S is discharged from the electrode plates 10a, 10b in the forward and backward directions. When the movement of the upper section P is completed, the controller terminates the sludge supply cycle.
슬러지 공급 싸이클의 종료 시점에서, 제어기는 피딩 롤러(116a, 116b) 및 편평 롤러(118)를 정지시키고, 회전 롤러(142)도 정지시킨다. 따라서 슬러지 공급 싸이클이 종료되면 슬러지 호퍼(110)로부터 슬러지(S)가 공급되지 않게 된다.At the end of the sludge supply cycle, the controller stops the feeding rollers 116a and 116b and the flat rollers 118 and also stops the rotating rollers 142. [ Therefore, when the sludge supply cycle is completed, the sludge S is not supplied from the sludge hopper 110.
슬러지 공급 싸이클의 종료 시점 또는 종료 직후에 제어기는 사후 무게를 산출한다. 여기서 사후 무게는 슬러지 공급 싸이클의 종료 시점에서 무게 감지 수단들(130) 각각이 감지한 무게값을 모두 더한 값을 의미한다. 따라서 상기 사후 무게는 슬러지(S)의 공급이 종료될 때의 슬러지 포퍼(110)의 자체 무게 및 슬러지 호퍼(110)에 수용되어 있는 슬러지(S)의 무게를 합한 무게가 된다. At the end or just after the end of the sludge supply cycle, the controller calculates the post-weighing. Here, the post-weight means a sum of the weight values sensed by the weight sensing means 130 at the end of the sludge supply cycle. Therefore, the weight of the sludge S is the sum of the weight of the sludge hopper 110 and the weight of the sludge S contained in the sludge hopper 110 when the supply of the sludge S is terminated.
사후 무게의 산출이 완료되면, 제어기는 사전 무게로부터 사후 무게를 차감하여 싸이클 당 슬러지 공급량을 계산하게 된다. 사전 무게는 슬러지 공급 시작 시점에서의 슬러지 호퍼(110) 자체 무게 및 슬러지(S) 무게를 더한 값이고, 사후 무게는 슬러지 공급 종료 시점에서의 슬러지 호퍼(110) 자체 무게 및 슬러지(S) 무게를 더한 값인데, 슬러지 공급 시작 시점 및 종료 시점에서 슬러지 호퍼(110) 자체 무게는 동일하므로, 결국 상기 싸이클 당 슬러지 공급량은 슬러지 공급 싸이클이 한 번 시행될 때 슬러지 호퍼(110)로부터 공급된 슬러지(S)의 양이 된다.When the calculation of the post-weight is completed, the controller calculates the sludge supply amount per cycle by subtracting the post-weight from the pre-weight. The preliminary weight is a sum of the weight of the sludge hopper 110 itself and the weight of the sludge S at the start of sludge supply and the post weight is the weight of the sludge hopper 110 itself and the weight of the sludge S The sludge supply amount per cycle is equal to the sum of the sludge supplied from the sludge hopper 110 when the sludge supply cycle is performed once ).
이러한 슬러지 공급 싸이클이 한 번 수행되면, 탈수시간이 시작되어 슬러지(S)가 전극판들(10a, 10b)에 의해 탈수되고, 탈수시간이 진행되는 동안 슬러지 호퍼(110)로는 새로운 슬러지(S)가 공급된다. 그리고 탈수시간이 다 지나면 다음 슬러지 공급 싸이클이 이루어지게 된다. The sludge S is dehydrated by the electrode plates 10a and 10b and the new sludge S is supplied to the sludge hopper 110 while the dehydration time is progressed, . When the dewatering time has elapsed, the next sludge supply cycle is performed.
한편, 앞서서는 사전 무게 및 사후 무게가 슬러지 호퍼(110)의 자체 무게를 포함한 것으로 설명하였다. 그러나 사전 무게 및 사후 무게가 슬러지 호퍼(110) 자체 무게를 포함하지 않고, 오로지 슬러지(S)의 무게만을 포함하도록 만들 수도 있다. 이 경우에는 슬러지 호퍼(110)가 비어 있는 상태에서 무게 감지 수단들(130)이 각각 감지한 무게값을 제로(0)으로 인식하도록 제어기가 설정된다. 제어기가 이렇게 설정되면, 슬러지 호퍼(110)에 수용된 슬러지(S)의 양을 실시간 확인할 수 있다.In the meantime, the preceding weight and the post weight include the self weight of the sludge hopper 110. However, the pre-weight and post-weight may not include the weight of the sludge hopper 110 itself, but may be made to include only the weight of the sludge S only. In this case, the controller is set to recognize the weight value detected by the weight detecting means 130 as zero (0) in the state where the sludge hopper 110 is empty. When the controller is set as described above, the amount of the sludge S contained in the sludge hopper 110 can be confirmed in real time.
상기 제어기는 싸이클 당 슬러지 공급량을 미리 설정된 기간 동안 적산하도록 마련될 수도 있다. 그러면 위 설정 기간에 따라 일별 공급량, 주별 공급량, 월별 공급량 등을 사용자가 쉽게 확인할 수 있다.The controller may be arranged to accumulate the sludge supply amount per cycle for a predetermined period. Then, according to the above setting period, the user can easily confirm the daily supply amount, the weekly supply amount, and the monthly supply amount.
또한, 상기 제어기는 싸이클 당 슬러지 공급량이 미리 정해진 범위를 벗어나는지 여부를 판단한 후, 판단 결과에 따라 이상 신호를 별도의 알람 기기나, 작업자의 휴대 단말기로 출력할 수 있도록 마련될 수도 있다. 싸이클 당 슬러지 공급량이 미리 정해진 범위를 벗어났다는 것은 슬러지 공급량이 해당 싸이클에서 너무 적거나 많다는 의미이므로, 작업자는 슬러지 공급 경로에 이상이 발생하였다는 것을 곧바로 인지할 수 있게 된다. In addition, the controller may determine whether the sludge supply amount per cycle is out of a predetermined range, and then output the abnormal signal to a separate alarm device or an operator's portable terminal according to a determination result. The fact that the sludge supply amount per cycle is out of the predetermined range means that the sludge supply amount is too small or too large in the cycle so that the operator can immediately recognize that an abnormality has occurred in the sludge supply path.
< 습증기 배출 장치를 구비한 전기침투 탈수기 >&Lt; Electro-osmotic dehydrator with wet steam discharging device >
아래에서는 본 발명의 제3실시예에 따른 전기침투 탈수기가 구비하는 습증기 배출 장치(100)를 도 8 내지 도 11을 참조하여 설명한다. 아래의 제3실시예의 설명에서 인용되는 도면 부호들은 도 8 내지 도 11에 한정된다.Hereinafter, the wet steam discharging apparatus 100 provided in the electro-osmotic dehydrator according to the third embodiment of the present invention will be described with reference to FIGS. 8 to 11. FIG. The reference numerals recited in the description of the third embodiment below are defined in Figs. 8 to 11. Fig.
상기 습증기 배출 장치(100)는 도 8에 도시된 바와 같이 케이싱(110), 한 쌍의 패들 이송기(130a, 130b) 및 후방 흡기 후드(150)를 포함한다.The wet vapor discharging device 100 includes a casing 110, a pair of paddle conveyors 130a and 130b and a rear suction hood 150 as shown in FIG.
상기 케이싱(110)은 전기침투 탈수기(200,300)의 탈수 영역에서 후방으로 이동하는 여과포(20)로부터 분리되어 낙하하는 슬러지 케이크(10)를 유입 받을 수 있도록 전기침투 탈수기(200, 300)에 설치된다. The casing 110 is installed in the electroosmotic dehydrators 200 and 300 so that the sludge cake 10 separated from the filter cloth 20 moving backward in the dewatering region of the electroosmotic dehydrators 200 and 300 can be introduced .
여기서, 탈수 영역은 슬러지가 전기침투 방식으로 탈수되는 영역을 의미한다. 상기 전기침투 탈수기(200, 300)가 수평이송형 전기침투 탈수기(200)이면, 도 10에 도시된 바와 같이 무한 회전을 하는 여과포(20)가 슬러지 공급 장치(220)로부터 공급된 슬러지를 지지한 채 후방으로 이동하여 양극판(230)과 음극판(240) 사이에서 일단 정지하게 되는데, 위 양극판(230)과 음극판(240) 사이의 영역이 탈수 영역이 된다. 슬러지가 탈수 영역에 놓이면 양극판(230)이 하강하여 슬러지를 가압하고, 이후 양극판(230)과 음극판(240) 사이에 전압이 인가되어 탈수 영역에 놓인 슬러지가 탈수된다. 슬러지가 탈수되면 양극판(230)이 상승하고, 여과포(20)가 다시 무한 회전을 시작하게 되는데, 그러면 탈수 영역에서 탈수된 슬러지, 즉 슬러지 케이크(10)는 탈수 영역에서 후방으로 이동하다가 여과포(20)로부터 분리되어 케이싱(110)으로 낙하하게 된다.Here, the dehydration zone means an area where the sludge is dewatered by the electroosmosis method. If the electroosmotic dehydrator 200 or 300 is a horizontally-conveying electroosmotic dehydrator 200, as shown in FIG. 10, the filter cloth 20 that performs an infinite rotation supports the sludge supplied from the sludge supply device 220 And then temporarily stopped between the positive electrode plate 230 and the negative electrode plate 240. The area between the positive electrode plate 230 and the negative electrode plate 240 becomes a dehydrating region. When the sludge is placed in the dewatering region, the anode plate 230 is lowered to pressurize the sludge, and then a voltage is applied between the anode plate 230 and the cathode plate 240 to dehydrate the sludge placed in the dehydration region. When the sludge is dewatered, the positive electrode plate 230 rises and the filter cloth 20 starts to rotate infinitely again. Then, in the dewatering region, the dewatered sludge, that is, the sludge cake 10 moves backward from the dewatering region, And then falls into the casing 110. [0052]
한편, 상기 전기침투 탈수기(200, 300)가 드럼형 전기침투 탈수기(300)이면, 도 11에 도시된 바와 같이 무한 회전을 하는 여과포(20)가 슬러지 공급 장치(320)로부터 공급된 슬러지를 지지한 채 후방으로 이동하여 양극 드럼(330)과 음극 캐터필러(340) 사이를 통과하게 되는데, 위 양극 드럼(330)과 음극 캐터필러(340) 사이의 영역이 탈수 영역이 된다. 슬러지가 탈수 영역을 통과할 때 양극 드럼(330)과 음극 캐터필러(340) 사이에 인가된 전압에 의해 탈수된다. 탈수 영역에서 탈수된 슬러지, 즉 슬러지 케이크(10)는 탈수 영역에서 후방으로 이동하다가 여과포(20)로부터 분리되어 케이싱(110)으로 낙하하게 된다. If the electroosmotic dehydrator 200 or 300 is a drum type electroosmotic dehydrator 300, the filter cloth 20, which rotates infinitely as shown in FIG. 11, supports the sludge supplied from the sludge supply device 320 And then passes between the cathode drum 330 and the cathode cater 340. The area between the cathode drum 330 and the cathode cater 340 becomes a dehydrating area. And is dehydrated by a voltage applied between the cathode drum 330 and the cathode cater 340 when the sludge passes through the dewatering zone. The sludge dehydrated in the dehydrating zone, that is, the sludge cake 10 moves backward in the dehydrating zone, then separates from the filter cloth 20 and drops into the casing 110.
여과포(20)로부터 분리되어 낙하하는 슬러지 케이크(10)가 유입될 수 있도록 케이싱(110)의 상면(114)은 도 8에 도시된 바와 같이 개방되어 있다. 그리고 유입된 슬러지 케이크(10)가 외부로 배출될 수 있도록 케이싱(110)의 일단 하면에는 배출로(112)가 마련되어 있다. 도 8에는 위 배출로(112)가 케이싱(110)의 좌단 하면에 마련된 예가 도시되어 있다.The upper surface 114 of the casing 110 is opened as shown in FIG. 8 so that the sludge cake 10 separated from the filter cloth 20 and falling can be introduced. The discharge passage 112 is provided at one end of the casing 110 so that the introduced sludge cake 10 can be discharged to the outside. 8 shows an example in which the upper discharge path 112 is provided on the lower left end of the casing 110. [
이러한 케이싱(110)은 도 8, 도 10 및 도 11에 도시된 바와 같이 좌우 방향으로 연장하도록 설치될 수 있다. 여과포(20)는 탈수 영역으로부터 후방으로 이동하므로, 케이싱(110)은 여과포(20)의 이동 방향과 수직한 방향으로 연장한다고 볼 수 있다. 한편, 도시되어 있지는 않으나, 케이싱(110)은 전후 방향으로 연장하도록, 즉 여과포(20)로부터 슬러지 케이크(10)가 낙하하는 지점으로부터 후방으로 연장하도록 마련될 수도 있다. 이 경우, 위 배출로(112)는 케이싱(110)의 후단 하면에 위치하게 될 것이다.The casing 110 may be installed to extend in the left and right directions as shown in Figs. 8, 10 and 11. Since the filter cloth 20 moves backward from the dewatering area, it can be seen that the casing 110 extends in a direction perpendicular to the moving direction of the filter cloth 20. [ On the other hand, although not shown, the casing 110 may be provided so as to extend in the front-rear direction, that is, to extend rearward from the point where the sludge cake 10 falls from the filter fabric 20. In this case, the upper discharge passage 112 will be located at the lower end of the casing 110. [
이와 같이 케이싱(110)은 좌우 방향 또는 전후 방향으로 연장하도록 마련될 수 있으나, 전후 방향으로 연장하는 경우에는 전기침투 탈수기(200, 300)의 전체 길이가 길어지고, 케이싱(110)의 폭이 여과포(20)의 폭보다 길어야 하므로, 결국 전기침투 탈수기 탈수기(200, 300)의 크기가 커질 수밖에 없다. 따라서 케이싱(110)은 도 8, 도 10 및 도 11에 도시된 바와 같이 좌우 방향으로 연장하도록 설치되는 것이 좋다.The entire length of the electroosmotic dehydrators 200 and 300 becomes longer when the casing 110 is extended in the front-rear direction, and the width of the casing 110 is longer than that of the filter cloth 110. However, The size of the electroosmotic dehydrator dehydrators 200 and 300 must be increased. Therefore, it is preferable that the casing 110 is installed so as to extend in the left-right direction as shown in Figs. 8, 10, and 11.
또한, 케이싱(110)이 좌우 방향으로 연장하는 경우에는, 케이싱(110)의 개방 상면(114)은 좌우 방향으로 연장하는 전후방 테두리 및 전후방 테두리를 연결하는 좌우측 테두리로 둘러싸이게 되는데, 위 전후방 테두리 중 더 후방에 위치하는 후방 테두리에는 도 8에 도시된 바와 같이 격벽(116)이 수직 평판으로 마련된다. 이 격벽(116)은 슬러지 케이크(10) 중 일부가 후방 테두리를 넘어 케이싱(110) 외부로 낙하하는 것을 방지할 수 있다. 또한, 격벽(116)은 케이싱(110) 내에서 상승하는 습증기를 후방 흡기 후드(150) 쪽으로 안내해 주는 역할도 수행하게 된다. 한편, 격벽(116)의 좌우단과 개방 상면(114)의 좌우측 테두리는 대략 삼각형 형태의 연결판(116a)이 고정된다.In addition, when the casing 110 extends in the left-right direction, the open top surface 114 of the casing 110 is surrounded by front and rear rims extending in the left-right direction and right and left rims connecting the front and rear rims. As shown in Fig. 8, the partition wall 116 is provided as a vertical flat plate at the rear edge located further to the rear. This partition wall 116 can prevent some of the sludge cake 10 from falling off the casing 110 beyond the rear edge. In addition, the partition 116 serves to guide wet steam rising in the casing 110 toward the rear suction hood 150. On the other hand, left and right edges of the left and right ends of the barrier rib 116 and the open top surface 114 are fixed to a connecting plate 116a having a substantially triangular shape.
상기 격벽(116)은, 슬러지 케이크(10)가 케이싱(110) 외부로 낙하하는 것을 방지할 수 있고 케이싱(110)의 습증기를 후방 흡기 후드(150) 쪽으로 안내할 수 있다면, 수직 평판 이외의 형태로 마련될 수 있음은 물론이다. 예컨대, 격벽(116)은 전방으로 기울어진 경사 평판 형태로 마련될 수 있고, 수직 상방으로 연장하다가 전방으로 휘어진 곡판 형태로 마련될 수도 있다. 또한, 격벽(116)의 상단 일부 구간이 후방 흡기 후드(150)와 연결되도록 격벽(116)이 마련될 수도 있다. The partition wall 116 can prevent the sludge cake 10 from falling out of the casing 110 and guide the wet steam of the casing 110 toward the rear suction hood 150, Of course. For example, the barrier ribs 116 may be provided in the form of an inclined flat plate inclined forward, or may be provided in the form of a curved plate that extends vertically upward and is bent forward. In addition, the partition 116 may be provided so that a part of the upper end of the partition 116 is connected to the rear intake hood 150.
위와 같은 케이싱(110)의 내부에는 도 9에 도시된 바와 같이 전후 방향으로 떨어져 위치하는 전방 패들 이송기(130a) 및 후방 패들 이송기(130b)가 마련되어 있다. 9, the front paddle transfer unit 130a and the rear paddle transfer unit 130b are disposed in the casing 110 as shown in FIG.
전방 패들 이송기(130a)는 전방 회전 샤프트(132a) 및 복수의 전방 패들(134a)을 포함한다. 전방 회전 샤프트(132a)는 좌우 방향으로 연장하도록 마련된다. 그리고 전방 회전 샤프트(132a)의 좌단 및 우단은 케이싱(110)에 회전 가능하게 결합되어 있다. 전방 회전 샤프트(132a)의 우단에는 케이싱(110)의 외부에 위치하는 기어(136a)가 고정되어 있다. 이 기어(136a)는 전방 회전 샤프트(132a)의 좌단에 마련되어도 좋다. The front paddle feeder 130a includes a front rotation shaft 132a and a plurality of front paddles 134a. The front rotation shaft 132a is provided so as to extend in the left-right direction. The left and right ends of the forward rotation shaft 132a are rotatably coupled to the casing 110. [ At the right end of the forward rotation shaft 132a, a gear 136a located outside the casing 110 is fixed. The gear 136a may be provided at the left end of the forward rotation shaft 132a.
복수의 전방 패들(134a)은 전방 회전 샤프트(132a)의 외면에 고정되어 있되, 전방 회전 샤프트(132a)의 길이방향 및 원주방향으로 떨어져 나열되도록 고정된다. 예컨대, 어느 한 전방 패들(134a)이 있으면, 그 다음 전방 패들(134a)은 어느 한 전방 패들(134a)로부터 좌측으로도 떨어져 있고 원주 방향으로도 90도 떨어져 있는 식이다. The plurality of front paddles 134a are fixed to the outer surface of the front rotation shaft 132a and are fixed so as to be separated in the longitudinal direction and the circumferential direction of the front rotation shaft 132a. For example, if there is a front paddle 134a, then the front paddle 134a is spaced left from either front paddle 134a and 90 degrees away in the circumferential direction.
또한, 복수의 전방 패들(134a)은 전방 회전 샤프트(132a)의 원주 방향을 따라 연장하는 가상의 선에 대하여 모두 동일한 방향으로 틀어져 있다. 전방 패들(134a)이 틀어진 방향은 전방 패들(134a)이 슬러지 케이크(10)를 케이싱(110) 내에서 좌측 방향, 즉 배출로(112)가 위치하는 방향으로 이송시킬 수 있도록 설정된다. 예컨대, 좌측에서 바라보았을 때 전방 회전 샤프트(132a)가 시계 방향(도 9의 화살표 방향)으로 회전한다면, 전방 패들(134a)은 도 9에 도시된 바와 같이 위 가상의 선에 대하여 좌측으로 틀어져 있다. 전방 패들(134a)이 틀어진 각도(A)는 모든 전방 패들(134a)에 대하여 동일해도 좋고, 약간 차이가 있어도 좋다.Further, the plurality of front paddles 134a are all turned in the same direction with respect to imaginary lines extending along the circumferential direction of the front rotating shaft 132a. The direction in which the front paddle 134a is turned is set so that the front paddle 134a can transport the sludge cake 10 in the casing 110 in the left direction, i.e., the direction in which the discharge path 112 is located. For example, if the front swing shaft 132a is rotated in the clockwise direction (arrow direction in Fig. 9) as viewed from the left, the front paddle 134a is turned to the left with respect to the upper imaginary line as shown in Fig. 9 . The angle (A) at which the front paddle 134a is turned may be the same or slightly different for all the front paddles 134a.
후방 패들 이송기(130b)는 후방 회전 샤프트(132b) 및 복수의 후방 패들(134b)을 포함한다. 후방 회전 샤프트(132b)는 전방 회전 샤프트(132a)와 평행하고, 전방 회전 샤프트(132a)의 후방으로 이웃하고 있다. 그리고 후방 회전 샤프트(132b)의 좌단 및 우단은 케이싱(110)에 회전 가능하게 결합되어 있다. The rear paddle conveyor 130b includes a rear rotating shaft 132b and a plurality of rear paddles 134b. The rear rotation shaft 132b is parallel to the front rotation shaft 132a and is adjacent to the rear of the front rotation shaft 132a. The left and right ends of the rear rotation shaft 132b are coupled to the casing 110 in a rotatable manner.
후방 회전 샤프트(132b)의 우단에는 케이싱(110)의 외부에 위치하는 기어(136b)가 고정되어 있는데, 이 기어(132b)는 전방 회전 샤프트(132a)의 우단 기어(136a)와 평기어를 이룬다. 따라서 후방 회전 샤프트(132b)와 전방 회전 샤프트(132a)는 서로 반대 방향으로 회전하게 된다. 예컨대, 좌측에서 바라보았을 때 도 9에 도시된 바와 같이 후방 회전 샤프트(132b)가 반시계 방향으로 회전한다면 전방 회전 샤프트(132a)는 시계 방향으로 회전하게 된다. A gear 136b located on the outside of the casing 110 is fixed to the right end of the rear rotation shaft 132b. The gear 132b forms a spur gear with the right gear 136a of the front rotation shaft 132a . Therefore, the rear rotation shaft 132b and the front rotation shaft 132a rotate in opposite directions to each other. For example, when viewed from the left, as shown in FIG. 9, when the rear rotation shaft 132b rotates counterclockwise, the front rotation shaft 132a rotates clockwise.
상기 후방 회전 샤프트(132b)의 우단은 케이싱(110)의 외부에 위치하는 구동 모터(138)와 체인(139)으로 연결되어 있다. 따라서 구동 모터(138)가 회전하면, 후방 회전 샤프트(132b)가 회전하고, 이때 전방 회전 샤프트(132a)는 후방 회전 샤프트(132b)와 반대로 회전하게 된다. 상기 구동 모터(138)가 전방 회전 샤프트(132a)와 체인(139)으로 연결될 수도 있음은 물론이다.The right end of the rear rotation shaft 132b is connected to a drive motor 138 located outside the casing 110 by a chain 139. Therefore, when the drive motor 138 rotates, the rear rotation shaft 132b rotates, and at this time, the front rotation shaft 132a rotates in the direction opposite to the rear rotation shaft 132b. Needless to say, the driving motor 138 may be connected to the front rotating shaft 132a and the chain 139. [
복수의 후방 패들(134b)은 전방 패들(134a)과 동일한 방식으로 후방 회전 샤프트(132b)의 외면에 고정되어 있다. 다만, 후방 패들(134b)의 틀어진 방향은 전방 패들(134a)이 틀어진 방향과 도 9에 도시된 바와 같이 반대인데, 그래야 후방 회전 샤프트(132b)가 전방 회전 샤프트(132a)와 반대로 회전하더라도 후방 패들(134b)이 슬러지 케이크(10)를 케이싱(110) 내에서 배출로(112) 쪽으로 이송시킬 수 있기 때문이다. The plurality of rear paddles 134b are fixed to the outer surface of the rear rotating shaft 132b in the same manner as the front paddle 134a. However, the direction in which the rear paddle 134b is turned is opposite to the direction in which the front paddle 134a is turned, as shown in FIG. 9, so that even if the rear rotating shaft 132b rotates in the direction opposite to the front rotating shaft 132a, (134b) can transfer the sludge cake (10) from the casing (110) to the discharge passage (112).
한편, 후방 패들(134b)이 틀어진 각도(A)는 모든 후방 패들(134b)에 대하여 동일해도 좋고, 약간 차이가 있어도 좋다. 그리고 후방 패들(134b)의 틀어진 각도(A)와 전방 패들(134a)의 틀어진 각도(A) 역시 동일하여도 좋고, 약간 차이가 있어도 좋다. 또한, 전방 패들(134a)과 후방 패들(134b)은 회전시 서로 충돌하지 않도록 나열된다.On the other hand, the angle A at which the rear paddle 134b is turned may be the same or slightly different from that of all the rear paddles 134b. The angle A between the rear paddle 134b and the front paddle 134a may be the same or slightly different. Further, the front paddle 134a and the rear paddle 134b are arranged so as not to collide with each other at the time of rotation.
이상과 같은 전후방 패들 이송기(130a, 130b)가 케이싱(110) 내부에 마련되면, 여과포(20)로부터 분리된 슬러지 케이크(10)가 서로 반대로 회전하는 전후방 회전 샤프트(132a, 132b) 사이로 낙하한 후 전후방 패들(134a, 134b)에 의해 부서지면서 배출로(112) 쪽으로 이송된다. 그리고 슬러지 케이크(10)가 부서질 때 슬러지 케이크(10)로부터 가능한 많은 양의 습증기가 증발하여 상승하게 된다. When the front and rear paddle conveyors 130a and 130b are provided inside the casing 110, the sludge cake 10 separated from the filter cloth 20 falls between the front and rear rotating shafts 132a and 132b, And is conveyed toward the discharge passage 112 while being broken by the front and rear paddles 134a and 134b. When the sludge cake 10 is broken, as much wet steam as possible from the sludge cake 10 evaporates and rises.
상기 후방 흡기 후드(150)는 도 8, 도 10 및 도 11에 도시된 바와 같이 케이싱(110)의 상부에 위치하도록 전기침투 탈수기(200, 300)에 설치된다. 그리고 후방 흡기 후드(150)는 흡기팬(미도시)이 설치된 흡기 배관(152)과 연결되어 있다. 따라서 케이싱(110) 내 슬러지 케이크(10)로부터 증발하여 상승한 습증기는 후방 흡기 후드(150)로 흡입된 후 흡기 배관(152)을 따라 외부로 배출된다. The rear suction hood 150 is installed in the electroosmotic dehydrators 200 and 300 so as to be positioned on the upper portion of the casing 110 as shown in FIGS. 8, 10 and 11. The rear intake hood 150 is connected to an intake pipe 152 provided with an intake fan (not shown). Therefore, the humid vapors evaporated from the sludge cake 10 in the casing 110 are sucked into the rear suction hood 150 and then discharged to the outside along the suction piping 152.
상술한 바와 같은 전기침투 탈수기용 습증기 배출 장치(100)는 도 10에 도시된 바와 같이 수평이송형 전기침투 탈수기(200)에 마련될 수도 있고, 도 11에 도시된 바와 같이 드럼형 전기침투 탈수기(300)에 마련될 수도 있다.The wet electrodeposition apparatus 100 for electro-osmotic dehydrator as described above may be provided in the horizontal transfer electro-osmotic dehydrator 200 as shown in FIG. 10, or may be provided in the drum-type electroosmotic dehydrator 300 as shown in FIG.
그리고 수평이송형 전기침투 탈수기(200)에 마련될 경우, 위 습증기 배출 장치(100)는 흡기 배관(152)과 연결된 좌우측 흡기 후드(154)를 더 포함하는 것이 좋다. 좌우측 흡기 후드(154)는 도 10에 도시된 바와 같이 수평이송형 전기침투 탈수기(200)의 양전극판(230)의 좌단 상부 및 우단 상부에 위치하고, 전후 방향으로 나열되도록 마련된다. 이러한 좌우측 흡기 후드(154)가 마련되면 탈수 영역에서 슬러지가 탈수될 때 양전극판(230)의 좌우단에서 상승하는 습증기가 좌우측 흡기 후드(154)로 흡입되어 외부로 배출될 수 있게 된다.When the horizontal wet type electro-osmotic dehydrator 200 is provided, the upper wet-type steam discharging device 100 may further include left and right suction hoods 154 connected to the suction pipe 152. As shown in FIG. 10, the left and right intake hoods 154 are located at the left upper end and the right upper end of the positive electrode plate 230 of the horizontal transfer type electroosmotic dehydrator 200, and are arranged in the front-rear direction. When the left and right intake hoods 154 are provided, wet steam rising from the left and right ends of the anode plate 230 can be sucked into the left and right intake hoods 154 and discharged to the outside when the sludge is dewatered in the dewatering region.
이상과 같이, 본 발명은 비록 한정된 실시예와 도면에 의해 설명되었으나, 본 발명은 이것에 의해 한정되지 않으며 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해 본 발명의 기술사상과 아래에 기재될 특허청구범위의 균등범위 내에서 다양하게 수정 및 변형될 수 있고, 상술한 실시예들이 다양하게 조합될 수 있음은 물론이다.While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
본 발명에 따른 전기침투 탈수기는 슬러지를 탈수하는 산업 분야에 사용될 수 있다.The electroosmotic dehydrator according to the present invention can be used in an industrial field for dewatering sludge.

Claims (18)

  1. 슬러지의 두께 조절 및 균등 공급이 가능한 장치를 구비한 수평이송형 전기침투 탈수기로 구성되는 전기침투 탈수기로서,An electro-osmotic dehydrator comprising a horizontal transfer type electroosmotic dehydrator having an apparatus capable of controlling the thickness of the sludge and supplying the same uniformly,
    상기 슬러지의 두께 조절 및 균등 공급이 가능한 장치는, An apparatus capable of controlling the thickness of the sludge and supplying the sludge uniformly includes:
    상기 수평이송형 전기침투 탈수기의 틀을 이루는 프레임에 고정되어 있고, 슬러지가 투입되는 슬러지 투입구를 상단에 가지며, 슬러지가 배출되는 슬러지 배출구를 하단에 갖는 슬러지 호퍼;A sludge hopper fixed to a frame forming the frame of the horizontal transfer type electroosmotic dehydrator and having a sludge charging port for charging sludge at an upper end thereof and a sludge discharge port for discharging sludge at a lower end;
    상기 프레임에 지지된 회전롤러에 감겨 무한회전을 하도록 마련되고, 상기 슬러지 배출구의 하부를 경유하면서 상기 슬러지 배출구로부터 배출된 슬러지를 후방으로 이송하는 여과포;A filter bag which is wound around a rotating roller supported on the frame to perform an infinite rotation and transports the sludge discharged from the sludge discharge port rearward through a lower portion of the sludge discharge port;
    상기 슬러지 배출구의 하부를 경유하는 여과포의 부위와 갭을 사이에 두고 위치하도록 상기 호퍼의 좌우 측판에 회전 가능하게 결합되어 상기 갭을 통과하는 슬러지를 균일한 두께로 펴주는 편평 롤러;A flat roller rotatably coupled to the left and right side plates of the hopper so as to be positioned with a gap between a portion of the filter cloth passing through the lower portion of the sludge discharge port and the sludge passing through the gap to a uniform thickness;
    상기 슬러지 배출구의 하부를 경유하는 여과포의 부위와 맞닿도록 상기 여과포의 하부에 위치하는 승강 부재; 및A lifting member located at a lower portion of the filter cloth so as to abut the portion of the filter cloth passing through the lower portion of the sludge discharge port; And
    상기 프레임에 설치되어 상기 승강 부재를 여과포 쪽으로 상승시키거나 반대로 하강시키는 승강 수단;을 포함하는 전기침투 탈수기.And elevating means provided on the frame for raising or lowering the elevation member toward the filter cloth.
  2. 제1항에 있어서,The method according to claim 1,
    상기 승강 수단은,The elevating means includes:
    상기 승강 부재의 좌우 측판에 고정된 상부 브라켓과 상기 상부 브라켓의 하부에 위치하도록 상기 프레임에 고정된 하부 브라켓;An upper bracket fixed to the left and right side plates of the elevating member and a lower bracket fixed to the frame so as to be positioned below the upper bracket;
    상기 상부 브라켓 및 하부 브라켓을 관통하고, 나사산이 형성된 상하단을 갖는 로드형 볼트;A rod-shaped bolt passing through the upper bracket and the lower bracket and having upper and lower ends formed with threads;
    상기 상부 브라켓을 사이에 두고 상기 로드형 볼드의 상단에 체결되는 한 쌍의 상부 너트; 및A pair of upper nuts fastened to an upper end of the rod-shaped bold with the upper bracket interposed therebetween; And
    상기 하부 브라켓을 사이에 두고 상기 로드형 볼트의 하단에 체결되는 한 쌍의 하부 너트;를 포함하는 전기침투 탈수기.And a pair of lower nuts fastened to the lower end of the rod-shaped bolt with the lower bracket interposed therebetween.
  3. 제2항에 있어서,3. The method of claim 2,
    상기 로드형 볼트의 상하단 사이의 부위에는 눈금자가 마련되어 있고, 상기 한 쌍의 상부 너트 중 상부 브라켓의 하부에 위치하는 상부 너트의 하면에는 눈금 지침 부재가 마련된 전기침투 탈수기.Wherein a scale is provided at a portion between the upper and lower ends of the rod type bolt and a scale guide member is provided on the lower surface of the upper nut positioned below the upper bracket among the pair of upper nuts.
  4. 제1항에 있어서,The method according to claim 1,
    상기 승강 부재는,The elevating member
    상기 승강 수단이 결합된 몸체; 및A body coupled to the elevating means; And
    상기 몸체의 상면에 고정되어 상기 여과포와 맞닿고, 상기 슬러지 배출구를 감싸는 네 테두리 중 상기 여과포의 폭 방향을 따라 이격된 좌우 테두리 간 거리보다 좁은 폭을 갖는 여과포 접촉판;을 포함하는 전기침투 탈수기.And a filter cloth contact plate fixed on an upper surface of the body and having a width narrower than a distance between the left and right frames spaced along the width direction of the filter cloth among four corners of the four corners surrounding the filter cloth and surrounding the sludge discharge port.
  5. 제4항에 있어서,5. The method of claim 4,
    상기 네 테두리 중 상기 여과포의 이동 방향을 따라 이격된 앞뒤 테두리는 상기 좌우 테두리보다 높게 위치하는 전기침투 탈수기.Wherein the front and rear edges spaced apart from each other in the moving direction of the filter cloth are positioned higher than the left and right edges of the four edges.
  6. 제1항에 있어서,The method according to claim 1,
    상기 호퍼의 좌우 측판에는 분쇄날을 구비한 한 쌍의 분쇄 롤러가 전후 방향으로 떨어져 평행하게 상기 편평 롤러의 상부에 위치하도록 결합되어 있고, 상기 편평 롤러와 상기 한 쌍의 분쇄 롤러 중 어느 하나는 서로 같은 방향으로 회전하도록 연결되어 있으며, 상기 한 쌍의 분쇄 롤러는 서로 반대 방향으로 회전하도록 연결되어 있는 전기침투 탈수기.Wherein a pair of crushing rollers provided with crushing blades are coupled to the upper and lower side plates of the hopper so as to be parallel to each other and located above the flat rollers in a forward and backward direction, And the pair of crushing rollers are connected to rotate in opposite directions to each other.
  7. 슬러지의 균등 공급 및 공급량 감지가 가능한 장치를 구비한 수평이송형 전기침투 탈수기로 구성되는 전기침투 탈수기로서,1. An electro-osmotic dehydrator comprising a horizontally transporting electro-osmotic dehydrator having an apparatus capable of uniformly supplying and detecting the amount of sludge,
    상기 슬러지의 균등 공급 및 공급량 감지가 가능한 장치는, An apparatus capable of uniformly supplying the sludge and detecting the amount of the supplied sludge,
    슬러지 투입구 및 슬러지 배출구를 상하단에 각각 갖고, 상기 슬러지 투입구의 하부에서 서로 반대 방향으로 회전하면서 슬러지를 상기 슬러지 배출구 쪽으로 밀어내기 위한 한 쌍의 피딩 롤러를 가지며, 상기 피딩 롤러의 하부에서 회전하면서 상기 슬러지 배출구를 통과한 슬러지를 균일한 두께로 펴주기 위한 편평 롤러를 갖는 슬러지 호퍼;And a pair of feeding rollers for respectively pushing the sludge toward the sludge discharge port while rotating in opposite directions at a lower portion of the sludge feeding port and having a pair of upper and lower sludge feeding ports and a sludge discharge port, A sludge hopper having a flat roller for spreading the sludge having passed through the outlet to a uniform thickness;
    수평이송형 전기침투 탈수기의 틀을 이루는 프레임에 설치되어 상기 슬러지 호퍼를 여러 지점에서 지지하고, 각 지점에서 상기 슬러지 호퍼의 무게를 감지하는 복수의 무게 감지 수단;A plurality of weight sensing means installed in a frame forming a frame of the horizontal transfer electro-osmotic dehydrator to support the sludge hopper at various points and to sense the weight of the sludge hopper at each point;
    상기 프레임에 지지된 회전 롤러에 감겨 무한회전을 하도록 마련되고, 상기 슬러지 배출구의 하부 및 상기 편평 롤러의 하부를 경유하면서 슬러지를 후방으로 이송하는 여과포; A filter bag which is wound around a rotating roller supported on the frame to perform an infinite rotation and transports the sludge backward through a lower portion of the sludge outlet and a lower portion of the flat roller;
    상기 슬러지 배출구의 하부 및 상기 편평 롤러의 하부를 경유하는 여과포의 부위를 아래에서 지지하도록 상기 프레임에 설치된 여과포 지지 부재; 및A filter support member provided on the frame to support a portion of the filter cloth passing through the lower portion of the sludge discharge port and the lower portion of the flat roller below; And
    상기 수평이송형 전기침투 탈수기의 작동을 제어하는 제어기;를 포함하는 전기침투 탈수기.And a controller for controlling operation of the horizontal transfer type electroosmotic dehydrator.
  8. 제7항에 있어서,8. The method of claim 7,
    상기 무게 감지 수단들 각각은,Wherein each of the weight sensing means comprises:
    상기 프레임에 설치된 받침대;A pedestal installed in the frame;
    상기 받침대의 상면에 설치된 로드셀;A load cell provided on an upper surface of the pedestal;
    상기 로드셀과 접촉하는 접촉판을 하단에 갖고, 상기 호퍼에 고정되는 상단을 갖는 로드셀 가압 부재; 및A load cell pressing member having a contact plate contacting the load cell at its lower end and having an upper end fixed to the hopper; And
    상기 받침대에 고정된 하단을 갖고, 상기 접촉판에 마련된 삽입 구멍에 삽입된 상단을 갖는 복수의 로드;를 포함하는 전기침투 탈수기.And a plurality of rods having a lower end fixed to the pedestal and having an upper end inserted in an insertion hole provided in the contact plate.
  9. 제7항에 있어서,8. The method of claim 7,
    상기 제어기는,The controller comprising:
    슬러지 공급 싸이클을 미리 설정된 시간 간격으로 반복 수행하되, The sludge supply cycle is repeatedly performed at predetermined time intervals,
    상기 슬러지 공급 싸이클의 시작 시점에서는 상기 피딩 롤러, 편평 롤러 및 회전 롤러를 작동시키고, The feed roller, the flat roller and the rotating roller are operated at the start point of the sludge supply cycle,
    상기 슬러지 공급 싸이클의 종료 시점에서는 상기 피딩 롤러, 편평 롤러 및 회전 롤러를 정지시키며,The feeding roller, the flat roller and the rotating roller are stopped at the end of the sludge supply cycle,
    상기 슬러지 공급 싸이클의 시작 시점에서 상기 무게 감지 수단들 각각이 감지한 무게값을 모두 더한 사전 무게로부터 상기 슬러지 공급 싸이클의 종료 시점에서 상기 무게 감지 수단들 각각이 감지한 무게값을 모두 더한 사후 무게를 차감하여 싸이클 당 슬러지 공급량을 산출하는 과정을 상기 슬러지 공급 싸이클이 수행될 때마다 수행하는 전기침투 탈수기.The sludge supply cycle is started at the start of the sludge supply cycle from the preliminary weight added to the weight values sensed by the weight sensing means, And the amount of sludge supplied per cycle is calculated every time the sludge supply cycle is performed.
  10. 제9항에 있어서,10. The method of claim 9,
    상기 제어기는 상기 슬러지 호퍼가 비어 있는 상태에서 상기 복수의 무게 감지 수단이 각각 감지한 무게값을 0으로 인식하도록 설정된 전기침투 탈수기.Wherein the controller is configured to recognize the weight value detected by each of the plurality of weight detecting means as zero when the sludge hopper is empty.
  11. 제9항에 있어서,10. The method of claim 9,
    상기 제어기는 상기 싸이클 당 슬러지 공급량을 미리 설정된 기간 동안 적산하는 전기침투 탈수기.And the controller integrates the sludge supply amount per cycle for a predetermined period of time.
  12. 제9항에 있어서,10. The method of claim 9,
    상기 제어기는 상기 싸이클 당 슬러지 공급량이 미리 정해진 범위를 벗어나는지 여부를 상기 슬러지 공급 싸이클이 수행될 때마다 판단하고, 만일 벗어난 것으로 판단한 경우 이상 신호를 출력하는 전기침투 탈수기.Wherein the controller determines whether the sludge supply amount per cycle is out of a predetermined range every time the sludge supply cycle is performed and outputs an abnormal signal when it is determined that the sludge supply cycle is out of the predetermined range.
  13. 습증기 배출 장치를 구비한 전기침투 탈수기로서,1. An electro-osmotic dehydrator having a wet vapor discharging device,
    상기 습증기 배출 장치는, The wet vapor discharging device includes:
    상기 전기침투 탈수기의 탈수 영역에서 후방으로 이동하는 여과포로부터 분리되어 낙하하는 슬러지 케이크가 유입되도록 상기 전기침투 탈수기에 설치되고, 유입된 슬러지 케이크가 배출되기 위한 배출로를 일단에 갖는 케이싱;A casing provided at the electroosmotic dehydrator so that a falling sludge cake separated from the filter cloth moving backward in the dewatering region of the electroosmotic dehydrator flows therein and having a discharge path for discharging the introduced sludge cake at one end;
    상기 케이싱과 회전 가능하게 결합하고, 상기 케이싱의 내부에서 서로 평행한 자세로 상기 케이싱의 길이방향을 따라 연장하며, 서로 반대 방향으로 회전하도록 결합하고, 회전시 상기 케이싱 내부의 슬러지 케이크를 부수면서 상기 배출로 쪽으로 이동시키도록 마련된 한 쌍의 패들 이송기; 및And a sludge cake inside the casing is rotatably coupled to the casing so as to rotate in a direction opposite to the direction of the casing, A pair of paddle conveyors arranged to move toward the discharge passage; And
    상기 케이싱의 상부에 위치하도록 상기 전기침투 탈수기에 설치되고, 흡기 배관과 연결된 후방 흡기 후드;를 포함하는 전기침투 탈수기.And a rear intake hood installed in the electro-osmotic dehydrator so as to be positioned above the casing and connected to the intake pipe.
  14. 제13항에 있어서,14. The method of claim 13,
    상기 한 쌍의 패들 이송기 중 어느 하나는,Wherein one of the pair of paddle conveyors comprises:
    상기 케이싱과 결합한 회전 샤프트; 및A rotating shaft coupled with the casing; And
    상기 회전 샤프트의 길이방향 및 원주방향으로 떨어져 나열되도록 상기 회전 샤프트의 외면에 고정되고, 상기 회전 샤프트의 원주방향을 따라 연장하는 가상의 선에 대하여 모두 동일한 방향으로 틀어져 있는 복수의 패들;을 포함하고, And a plurality of paddles fixed to the outer surface of the rotating shaft so as to be separated from each other in the longitudinal direction and the circumferential direction of the rotating shaft and which are all turned in the same direction with respect to imaginary lines extending along the circumferential direction of the rotating shaft ,
    상기 한 쌍의 패들 이송기 중 나머지 하나는,The other one of the pair of paddle conveyors comprises:
    상기 회전 샤프트와 이웃하도록 상기 케이싱과 결합한 이웃 회전 샤프트; 및 A neighboring rotating shaft coupled with the casing to be adjacent to the rotating shaft; And
    상기 이웃 회전 샤프트의 길이방향 및 원주방향으로 떨어져 나열되도록 상기 이웃 회전 샤프트에 고정되고, 상기 복수의 패들의 틀어진 방향과 반대 방향으로 틀어져 있는 또 다른 복수의 패들;을 포함하는 전기침투 탈수기.And a plurality of paddles fixed to the neighboring rotary shafts so as to be separated from each other in the longitudinal direction and the circumferential direction of the neighboring rotary shafts and being pivoted in a direction opposite to the direction of rotation of the plurality of paddles.
  15. 제13항에 있어서,14. The method of claim 13,
    상기 케이싱은 상기 여과포의 이동 방향과 수직한 좌우 방향으로 연장하도록 마련되고, 개방된 상면을 가지도록 마련된 전기침투 탈수기.Wherein the casing is provided so as to extend in a left-right direction perpendicular to the moving direction of the filter cloth, and has an open top surface.
  16. 제15항에 있어서,16. The method of claim 15,
    상기 케이싱의 개방 상면을 둘러싸는 테두리들 중 상기 좌우 방향으로 연장하면서 가장 후방에 위치하는 후방 테두리에는 격벽이 마련된 전기침투 탈수기.And a partition wall is provided at a rear edge of the casing that extends in the left-right direction and is positioned at the rear most of the rims surrounding the open upper surface of the casing.
  17. 제13항 내지 제16항 중 어느 한 항에 있어서,17. The method according to any one of claims 13 to 16,
    상기 습증기 배출 장치는 수평이송형 전기침투 탈수기에 구비되는 전기침투 탈수기.Wherein the wet steam discharging device is provided in a horizontal transfer type electro-osmotic dehydrator.
  18. 제17항에 있어서,18. The method of claim 17,
    상기 수평이송형 전기침투 탈수기의 상기 탈수 영역의 상부에 위치하는 양전극판의 좌우단 상부에는 상기 흡기 배관과 연결된 좌우측 흡기 후드가 마련된 전기침투 탈수기. Wherein the left and right air intake hoods connected to the intake pipe are provided at upper left and right ends of the positive electrode plate positioned above the dehydration zone of the horizontal transfer electro-osmotic dehydrator.
PCT/KR2018/007111 2017-11-27 2018-06-22 Electroosmotic dehydrator WO2019103266A1 (en)

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KR1020170162784A KR101852547B1 (en) 2017-11-30 2017-11-30 Equipment for feeding sludge uniformly and mornitoring quantity of sludge feeded
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