WO2019100415A1 - 柔性 oled 显示面板及其封装方法 - Google Patents

柔性 oled 显示面板及其封装方法 Download PDF

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Publication number
WO2019100415A1
WO2019100415A1 PCT/CN2017/113334 CN2017113334W WO2019100415A1 WO 2019100415 A1 WO2019100415 A1 WO 2019100415A1 CN 2017113334 W CN2017113334 W CN 2017113334W WO 2019100415 A1 WO2019100415 A1 WO 2019100415A1
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Prior art keywords
bank
sub
inorganic
film
inorganic film
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PCT/CN2017/113334
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English (en)
French (fr)
Inventor
彭斯敏
徐湘伦
曹君
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Wuhan China Star Optoelectronics Semiconductor Display Technology Co Ltd
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Wuhan China Star Optoelectronics Semiconductor Display Technology Co Ltd
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Priority to US15/580,216 priority Critical patent/US10629850B2/en
Publication of WO2019100415A1 publication Critical patent/WO2019100415A1/zh
Anticipated expiration legal-status Critical
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/122Pixel-defining structures or layers, e.g. banks
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/87Passivation; Containers; Encapsulations
    • H10K59/874Passivation; Containers; Encapsulations including getter material or desiccant

Definitions

  • the present invention relates to the field of display technologies, and in particular, to a flexible OLED display panel and a packaging method thereof.
  • OLEDs Organic light-emitting diodes
  • TFE thin film packaging
  • the TFE package requires a mask (mask), and the organic monomer is chemically reacted to form a polymer through the mask. Deposited into the package area, ie the organic layer; however, during the deposition process, the organic layer will be partially offset by the set package area; when the organic layer is offset to the coating area of the inorganic layer, the adhesion between the layers will be reduced. Water vapor intrusion is easy.
  • the invention provides a flexible OLED display panel, which can extend the path of water vapor immersing into the OLED display layer to solve the OLED A technical problem of water repellency of the package portion of the display device.
  • the invention provides a flexible OLED display panel, comprising:
  • An OLED display layer prepared on the surface of the flexible substrate
  • the package structure includes:
  • a bank disposed on the surface of the flexible substrate and located at an end of the first inorganic film
  • the bank includes: a first sub-bank adjacent to the first inorganic film, and a second sub-bank away from the first inorganic film, the first sub-bank located at the same end of the first inorganic film Forming a gap with the second sub-bank, the gap being filled with a waterproof material;
  • first organic film Between the edge of the first organic film and the first sub-bank, there is a space for connecting the first inorganic film and the second inorganic film, and the space is filled with the first inorganic film, The first inorganic material layer of the same material as the second inorganic film.
  • the flexible OLED The display panel further includes: a third organic film prepared on the surface of the third inorganic film, and a fourth inorganic film prepared on the surface of the third organic film.
  • the sum of the film thicknesses of the first inorganic film and the first organic film is greater than the height of the bank.
  • the waterproof material is a liquid desiccant after curing, or a combination of a liquid desiccant after curing and a layer of a second inorganic material, the second inorganic material layer and the first inorganic material.
  • the layers are the same material.
  • the top surface of the desiccant is flush with the top surface of the bank.
  • the gap between the first sub-bank and the second sub-bank is filled with the second inorganic lower than the height of the first sub-bank and the second sub-bank A layer of material, the surface of the second inorganic material is prepared with a liquid desiccant to be cured.
  • the present invention also provides another flexible OLED display panel comprising:
  • An OLED display layer prepared on the surface of the flexible substrate
  • the package structure includes:
  • a bank disposed on the surface of the flexible substrate and located at an end of the first inorganic film
  • the bank includes: a first sub-bank adjacent to the first inorganic film, and a second sub-bank away from the first inorganic film, the first sub-bank located at the same end of the first inorganic film A gap is formed with the second sub-bank, the gap being filled with a waterproof material.
  • the flexible OLED The display panel further includes: a third organic film prepared on the surface of the third inorganic film, and a fourth inorganic film prepared on the surface of the third organic film.
  • the sum of the film thicknesses of the first inorganic film and the first organic film is greater than the height of the bank.
  • the waterproof material is a liquid desiccant after curing, or a combination of a liquid desiccant after curing and a layer of a second inorganic material, the second inorganic material layer and the first inorganic material.
  • the layers are the same material.
  • the top surface of the desiccant is flush with the top surface of the bank.
  • the gap between the first sub-bank and the second sub-bank is filled with the second inorganic lower than the height of the first sub-bank and the second sub-bank A layer of material, the surface of the second inorganic material is prepared with a liquid desiccant to be cured.
  • a method for packaging a flexible OLED display panel comprising:
  • Step S10 providing a flexible substrate, and preparing an OLED display layer on the surface of the flexible substrate;
  • Step S20 installing a bank outside the OLED display layer
  • the step S20 further includes:
  • Step S201 surrounding the OLED at a position close to the OLED display layer
  • the display layer sets the first sub-bank
  • Step S202 away from the OLED a position of the display layer, a second sub-bank is disposed around the first sub-bank, such that a gap is formed between the first sub-bank and the second sub-bank;
  • Step S203 filling a liquid desiccant in the gap, and the liquid
  • the desiccant is cured
  • Step S30 preparing a first inorganic film in the first sub-bank, so that the first inorganic film covers the OLED Display layer
  • Step S40 preparing a first organic film on the surface of the first inorganic film
  • Step S50 Preparing a second inorganic film on the surface of the substrate such that the second inorganic film simultaneously covers the bank portion and the first organic film;
  • Step S60 preparing a second organic film on the surface of the second inorganic film
  • Step S70 preparing a third inorganic film on the surface of the second organic film.
  • the step S203 Specifically, the inorganic material layer having a height lower than that of the first sub-bank and the second sub-bank is filled in the gap, and then the liquid desiccant is prepared on the surface of the inorganic material layer.
  • the liquid desiccant is prepared in the gap by an inkjet process or a slit coating process.
  • the beneficial effects of the present invention are: OLED provided by the present invention compared to the existing flexible OLED display panel a package structure of the display panel, a first sub-bank is disposed outside the OLED display layer, a second sub-bank is disposed outside the first sub-bank, and a desiccant is disposed in a gap between the first sub-bank and the second sub-bank, thereby Extend water vapor immersion into OLED
  • the display layer's path protects the OLED display layer from water vapor erosion; it solves the prior art OLED a display device, the barrier is close to the edge of the display device, the position is close to the external environment, and the barrier is in contact with the organic layer, but the barrier does not have water repellency, so that the organic layer is easily immersed by water vapor, further affecting the OLED The life of the device.
  • FIG. 1 is a schematic structural view of a flexible OLED display panel provided by the present invention.
  • FIG. 2 is another schematic structural view of a flexible OLED display panel provided by the present invention.
  • FIG. 3 is another schematic structural diagram of a flexible OLED display panel provided by the present invention.
  • FIG. 4 is a schematic structural view of a flexible OLED display panel provided by the present invention.
  • FIG. 5 is a flow chart of a flexible OLED display panel packaging method provided by the present invention.
  • the present invention is directed to prior art flexible OLEDs of the prior art
  • the display panel has a barrier near the edge of the display device, the position is close to the external environment, and the barrier is in contact with the organic layer.
  • the barrier does not have water repellency, so that the organic layer is easily immersed by water vapor, further affecting the OLED.
  • This embodiment can solve this drawback.
  • the flexible OLED display panel provided by the present invention comprises: a flexible substrate 101; an OLED display layer 102, prepared on the surface of the flexible substrate 101; a package structure is prepared on the flexible substrate 101 and covers the OLED display layer 102 to block water vapor from entering the OLED Display layer 102.
  • the package structure includes a first inorganic film 103 prepared on the OLED display layer 102. a surface and a surrounding area thereof; a first organic film 104 prepared on the surface of the first inorganic film 103; and a bank portion.
  • the bank is disposed on the surface of the flexible substrate 101 and located in the first inorganic film 103 At least one pair of standing sides; the bank may also be located around the first inorganic film 103; when preparing the first inorganic film 103, the bank is used to define the first inorganic film 103 Setting area.
  • the bank includes: a first sub-bank 1051 adjacent to the first inorganic film 103, and a distance away from the first inorganic film 103 a second sub-bank 1052, the second sub-bank 1052 is adjacent to an edge of the flexible substrate 101, the first sub-bank 1051 and the second sub-bank 1052 A gap is formed between the gaps filled with a desiccant 106; the first sub-bank 1051 and the second sub-bank 1052 The distance between them extends the path of water vapor immersion through which moisture is absorbed by the desiccant 106, thereby protecting the OLED display layer 102.
  • the liquid desiccant 106 When the liquid desiccant 106 is applied, the liquid desiccant 106 is caused to pass.
  • the top surface is flush with the top surface of the bank to prevent liquid desiccant 106 from overflowing.
  • the void is now filled with a second inorganic material having a height of 1/2 of the bank. 107.
  • the second inorganic material 107 is prepared simultaneously with the first inorganic film; and then the liquid desiccant 106 is coated on the surface of the second inorganic material 107 to enhance the liquid desiccant.
  • the desiccant 106 is coated with the desiccant 106 on the first sub-bank by means of a liquid desiccant.
  • the desiccant 106 is UV-cured, and the cured desiccant 106 It also has bendability while ensuring a low water vapor transmission rate, and the liquid desiccant 106 after curing has a light transmittance of 95%. It is easier to apply a liquid desiccant on a flexible substrate using an injection method than a solid or mechanically pasted solid desiccant.
  • a second inorganic film 108 is prepared on the flexible substrate 101, and the second inorganic film 108 covers the first organic film 104 and the bank portion; a surface of the second inorganic film 108 is prepared with a second organic film 109; and a surface of the second organic film 109 is prepared with a third inorganic film 110.
  • the first inorganic film 103 and the first organic film 104 The sum of the film thicknesses is greater than the height of the bank, and the edge of the first organic film 104 is connected to the side of the first sub-bank 1051.
  • the second organic film 109 has a thickness greater than that of the other organic film and the inorganic film, and serves as a flat layer to fill the second inorganic film. a recessed region of 108; the third inorganic thin film 110 serves as a water blocking layer of the outermost layer of the package structure.
  • Inorganic thin films can be obtained by PECVD (Chemical Vapor Deposition), ALD (Atomic Layer Deposition), PLD (Pulse Laser Deposition) or Sputter (sputtering) is deposited on the OLED display layer 102, which may be Al 2 O 33 (alumina), TiO 2 (titanium oxide), SiNx. (silicon nitride), SiCNx (nitrogen silicon carbide), SiOx (silicon oxide), inorganic functional materials for increasing water blocking function.
  • PECVD Chemical Vapor Deposition
  • ALD Al Dynamic Layer Deposition
  • PLD Pulse Laser Deposition
  • Sputter sputtering
  • the OLED display layer 102 which may be Al 2 O 33 (alumina), TiO 2 (titanium oxide), SiNx. (silicon nitride), SiCNx (nitrogen silicon carbide), SiOx (silicon oxide), inorganic functional materials for increasing water blocking function.
  • the organic film can be prepared by IJP (inkjet printing technology) or PEVCD (chemical vapor deposition), and the organic film can be used.
  • the flexible OLED display panel provided by the present invention comprises a flexible substrate 201 and a flexible substrate 201.
  • the surface is prepared with an OLED display layer 202, a first sub-bank 2051 and a second sub-bank 2052, and the first sub-bank 2051 and the second sub-bank 2052 A desiccant 206 is disposed in the gap therebetween, the first sub-bank 2051 forms a frame, the OLED display layer 202 is located in the frame, and the first inorganic film 203 is further prepared in the frame.
  • the first inorganic film 203 is coated on the surface of the OLED display layer 202, and the first inorganic film 203 is prepared with a first organic film 204; the first organic film 204 A second inorganic film 208 is prepared on the surface, a second organic film 209 is prepared on the surface of the second inorganic film 208, and a third inorganic film 210 is prepared on the surface of the second organic film 209. .
  • the void bottom is filled with a second inorganic material 207 having a height of 1/2 of the bank.
  • a third organic film 211 is prepared on the surface of the third inorganic film 210.
  • a fourth inorganic film 212 is prepared on the surface of the third organic film 211.
  • the flexible OLED display panel provided by the present invention comprises a flexible substrate 301 and a flexible substrate 301.
  • the surface is prepared with an OLED display layer 302, a first sub-bank 3051 and a second sub-bank 3052, and the first sub-bank 3051 and the second sub-bank 3052
  • a desiccant 306 is disposed in the gap between the first sub-banks 3051, the OLED display layer 302 is located in the frame, and the first inorganic film 303 is further prepared in the frame.
  • the first inorganic film 303 is coated on the surface of the OLED display panel, and the first inorganic film 303 is prepared with a first organic film 304; the first organic film 304 A second inorganic film 308 is prepared on the surface, a second organic film 309 is prepared on the surface of the second inorganic film 308, and a third inorganic film 310 is prepared on the surface of the second organic film 309. .
  • the difference between the solution and the solution shown in FIG. 1 is that the edge of the first organic film 304 and the first sub-bank 3051 Between the first inorganic film 303 and the second inorganic film 308 a space in which the first inorganic material is filled; the first organic film layer is coated with an inorganic material, thereby enhancing water-blocking protection of the first organic film layer.
  • the desiccant 306 is completely filled in the gap between the first sub-bank 3051 and the second sub-bank 3052. .
  • the flexible OLED display panel provided by the present invention comprises a flexible substrate 401 and a flexible substrate 401.
  • the surface is prepared with an OLED display layer 402, a first sub-bank 4051 and a second sub-bank 4052, and the first sub-bank 4051 and the second sub-bank 4052 A desiccant 406 is disposed in the gap therebetween, the first sub-bank 4051 forms a frame, the OLED display layer 402 is located in the frame, and the first inorganic film 403 is further prepared in the frame.
  • the first inorganic film 403 is coated on the surface of the OLED display panel, and the first inorganic film 403 is prepared with a first organic film 404; the first organic film 404 A second inorganic film 408 is prepared on the surface, a second organic film 409 is prepared on the surface of the second inorganic film 408, and a third inorganic film 410 is prepared on the surface of the second organic film 409. .
  • a third organic film 411 is prepared on the surface of the third inorganic film 410.
  • a fourth inorganic film 412 is prepared on the surface of the third organic film 411. Adding the third organic film 411 to enhance the bending resistance of the OLED display panel, and adding the fourth inorganic film 412 is used to enhance the water resistance of OLED display panels, which will not be described here.
  • a packaging method of a display panel comprising:
  • Step S10 providing a flexible substrate and preparing an OLED display layer on the surface of the flexible substrate.
  • Step S20 providing a bank outside the OLED display layer.
  • the step S20 further includes: step S201 Providing a first sub-bank around the OLED display layer at a position close to the OLED display layer; and step S202, away from the OLED a position of the display layer, a second sub-bank is disposed around the first sub-bank, such that a gap is formed between the first sub-bank and the second sub-bank; step S203 Filling the gap with a liquid desiccant and curing the liquid desiccant.
  • Step S30 preparing a first inorganic film in the first sub-bank, so that the first inorganic film covers the OLED Display layer.
  • Step S40 preparing a first organic film on the surface of the first inorganic film.
  • Step S50 Forming a second inorganic film on the surface of the substrate such that the second inorganic film simultaneously covers the bank portion and the first organic film.
  • Step S60 preparing a second organic film on the surface of the second inorganic film.
  • Step S70 preparing a third inorganic film on the surface of the second organic film.
  • the beneficial effects of the present invention are: OLED provided by the present invention compared to the existing flexible OLED display panel a package structure of the display panel, a first sub-bank is disposed outside the OLED display layer, a second sub-bank is disposed outside the first sub-bank, and a desiccant is disposed in a gap between the first sub-bank and the second sub-bank, thereby Extend water vapor immersion into OLED
  • the display layer's path protects the OLED display layer from water vapor erosion; it solves the prior art OLED a display device, the barrier is close to the edge of the display device, the position is close to the external environment, and the barrier is in contact with the organic layer, but the barrier does not have water repellency, so that the organic layer is easily immersed by water vapor, further affecting the OLED The life of the device.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electroluminescent Light Sources (AREA)

Abstract

本发明提供一种柔性 OLED 显示面板,包括封装结构,封装结构包括:第一无机薄膜,制备于 OLED 显示层的表面及其周围区域;第一有机薄膜,制备于第一无机薄膜表面、堤部,堤部包括:靠近第一无机薄膜的第一子堤,以及远离第一无机薄膜的第二子堤,位于同一侧的第一子堤与第二子堤之间形成空隙,空隙内填充有干燥剂。

Description

柔性 OLED 显示面板及其封装方法 技术领域
本发明涉及显示技术领域,尤其涉及一种柔性 OLED 显示面板及其封装方法。
背景技术
有机发光二极管( OLED )具有自发光性、应答速度快、广视角等特点,应用前景广阔。由于 OLED 发光材料对水汽十分敏感, OLED 器件被水汽入侵后,极易老化,导致显示器的使用寿命缩短;薄膜封装( TFE )采用弯曲性能优异的有机材料和阻水效果好的无机材料,通过无机 / 有机多层交替的方式,延长水汽入侵路径,从而使器件在具备柔性功能的同时达到阻水的目的。
TFE 封装时需要使用 mask (掩膜板),有机单体经过化学反应形成的聚合物通过 mask 沉积到封装区域,即有机层;但是在沉积过程中,有机层会有部分偏移设定的封装区域;当有机层偏移到无机层的镀膜区域时,会导致膜层间粘结力降低,水汽入侵容易。
现有技术的柔性 OLED 显示面板, TFE 封装过程会出现有机层偏移导致的膜层件粘接力降低的的问题,有机层易被水汽浸入,进一步影响 OLED 器件的使用寿命。
技术问题
本发明提供一 种柔性 OLED 显示面板,能够延长水汽浸入 OLED 显示层的路径,以解决 OLED 显示装置的封装部的阻水性的技术问题。
技术解决方案
为解决上述问题,本发明提供的技术方案如下:
本发明提供一种 柔性 OLED 显示面板 ,包括:
柔性基底;
OLED 显示层,制备于所述柔性基底表面;
封装结构,制备于所述柔性基底上,且覆盖所述 OLED 显示层,用以阻挡水汽浸入所述 OLED 显示层;
其中,所述封装结构包括:
第一无机薄膜,制备于所述 OLED 显示层的表面及其周围区域;
第一有机薄膜,制备于所述第一无机薄膜表面;以及,
堤部,设置于所述柔性基底表面,且位于所述第一无机薄膜的端部;
第二无机薄膜,制备于所述柔性基底上,且覆盖所述第一有机薄膜和所述堤部;
第二有机薄膜,制备于所述第二无机薄膜表面;
第三无机薄膜,制备于所述第二有机薄膜表面;
其中,所述堤部包括:靠近所述第一无机薄膜的第一子堤,以及远离所述第一无机薄膜的第二子堤,位于所述第一无机薄膜同一端的所述第一子堤与所述第二子堤之间形成空隙,所述空隙内填充有防水材料;
所述第一有机薄膜边缘与所述第一子堤之间具有用以连接所述第一无机薄膜与所述第二无机薄膜的间隔,所述间隔内填充有与所述第一无机薄膜、所述第二无机薄膜相同材质的第一无机材料层。
根据本发明一优选实施例,所述柔性 OLED 显示面板还包括:制备于所述第三无机薄膜表面的第三有机薄膜,以及制备于所述第三有机薄膜表面的第四无机薄膜。
根据本发明一优选实施例,所述第一无机薄膜和所述第一有机薄膜的膜层厚度之和,大于所述堤部的高度。
根据本发明一优选实施例,所述防水材料为固化后的液态干燥剂,或者固化后的液态干燥剂与第二无机材料层的组合,所述第二无机材料层与所述第一无机材料层为相同材质。
根据本发明一优选实施例,所述干燥剂的顶面与所述堤部的顶面平齐。
根据本发明一优选实施例,所述第一子堤与所述第二子堤之间的空隙内填充有低于所述第一子堤和所述第二子堤高度的所述第二无机材料层,所述第二无机材料表面制备有待固化的液态干燥剂。
本发明还提供另一种 柔性 OLED 显示面板 ,包括:
柔性基底;
OLED 显示层,制备于所述柔性基底表面;
封装结构,制备于所述柔性基底上,且覆盖所述 OLED 显示层,用以阻挡水汽浸入所述 OLED 显示层;
其中,所述封装结构包括:
第一无机薄膜,制备于所述 OLED 显示层的表面及其周围区域;
第一有机薄膜,制备于所述第一无机薄膜表面;以及,
堤部,设置于所述柔性基底表面,且位于所述第一无机薄膜的端部;
第二无机薄膜,制备于所述柔性基底上,且覆盖所述第一有机薄膜和所述堤部;
第二有机薄膜,制备于所述第二无机薄膜表面;
第三无机薄膜,制备于所述第二有机薄膜表面;
其中,所述堤部包括:靠近所述第一无机薄膜的第一子堤,以及远离所述第一无机薄膜的第二子堤,位于所述第一无机薄膜同一端的所述第一子堤与所述第二子堤之间形成空隙,所述空隙内填充有防水材料。
根据本发明一优选实施例,所述柔性 OLED 显示面板还包括:制备于所述第三无机薄膜表面的第三有机薄膜,以及制备于所述第三有机薄膜表面的第四无机薄膜。
根据本发明一优选实施例,所述第一无机薄膜和所述第一有机薄膜的膜层厚度之和,大于所述堤部的高度。
根据本发明一优选实施例,所述防水材料为固化后的液态干燥剂,或者固化后的液态干燥剂与第二无机材料层的组合,所述第二无机材料层与所述第一无机材料层为相同材质。
根据本发明一优选实施例,所述干燥剂的顶面与所述堤部的顶面平齐。
根据本发明一优选实施例,所述第一子堤与所述第二子堤之间的空隙内填充有低于所述第一子堤和所述第二子堤高度的所述第二无机材料层,所述第二无机材料表面制备有待固化的液态干燥剂。
依据本发明的上述目的,提出一种 柔性 OLED 显示面板的封装方法,所述方法包括:
步骤 S10 ,提供柔性基底,并在所述柔性基底表面制备 OLED 显示层;
步骤 S20 ,在所述 OLED 显示层外侧设置堤部;
所述步骤 S20 还包括:
步骤 S201 ,在靠近所述 OLED 显示层的位置,围绕所述 OLED 显示层设置第一子堤;
步骤 S202 ,在远离所述 OLED 显示层的位置,围绕所述第一子堤设置第二子堤,使得所述第一子堤与所述第二子堤之间形成间隙;
步骤 S203 ,在所述间隙内填充液态干燥剂,并将所述液
态干燥剂进行固化处理;
步骤 S30 ,在所述第一子堤内制备第一无机薄膜,使得所述第一无机薄膜覆盖所述 OLED 显示层;
步骤 S40 ,在所述第一无机薄膜表面制备第一有机薄膜;
步骤 S50 ,在所述基板表面制备第二无机薄膜,使得所述第二无机薄膜同时覆盖所述堤部和所述第一有机薄膜;
步骤 S60 ,在所述第二无机薄膜表面制备第二有机薄膜;
步骤 S70 ,在所述第二有机薄膜表面制备第三无机薄膜。
根据本发明一优选实施例,所述步骤 S203 具体包括,在所述间隙内填充高度低于所述第一子堤和所述第二子堤的无机材料层,之后在所述无机材料层表面制备所述液态干燥剂。
根据本发明一优选实施例,所述液态干燥剂采用喷墨工艺或狭缝式涂布工艺制备于所述间隙内。
有益效果
本发明的有益效果为: 相较于现有的柔性 OLED 显示面板,本发明所提供的 OLED 显示面板的封装结构,在 OLED 显示层外侧设置第一子堤,在第一子堤外侧设置第二子堤,并在第一子堤与第二子堤之间的空隙中设置干燥剂,从而延长水汽浸入 OLED 显示层的路径,保护 OLED 显示层免收水汽侵蚀;解决了 现有技术的 OLED 显示装置,阻挡物靠近显示装置的边缘,位置接近外部环境,并且阻挡物与有机层接触,然而阻挡物并不具有阻水性,使得有机层易被水汽浸入,进一步影响 OLED 器件的使用寿命。
附图说明
为了更清楚地说明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单介绍,显而易见地,下面描述中的附图仅仅是发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图 1 为本发明提供的柔性 OLED 显示面板一结构示意图;
图 2 为本发明提供的柔性 OLED 显示面板另一结构示意图;
图 3 为本发明提供的柔性 OLED 显示面板又一结构示意图;
图 4 为本发明提供的柔性 OLED 显示面板再一结构示意图;
图 5 为本发明提供的柔性 OLED 显示面板封装方法流程图。
本发明的最佳实施方式
以下各实施例的说明是参考附加的图示,用以例示本发明可用以实施的特定实施例。本发明所提到的方向用语,例如 [ 上 ] 、 [ 下 ] 、 [ 前 ] 、 [ 后 ] 、 [ 左 ] 、 [ 右 ] 、 [ 内 ] 、 [ 外 ] 、 [ 侧面 ] 等,仅是参考附加图式的方向。因此,使用的方向用语是用以说明及理解本发明,而非用以限制本发明。在图中,结构相似的单元是用以相同标号表示。
本发明针对现有的 现有技术的柔性 OLED 显示面板,阻挡物靠近显示装置的边缘,位置接近外部环境,并且阻挡物与有机层接触,然而阻挡物并不具有阻水性,使得有机层易被水汽浸入,进一步影响 OLED 器件的使用寿命 ,本实施例能够解决该缺陷 。
如图 1 所示,本发明提供的柔性 OLED 显示面板,包括:柔性基底 101 ; OLED 显示层 102 ,制备于所述柔性基底 101 表面;封装结构,制备于所述柔性基底 101 上,且覆盖所述 OLED 显示层 102 ,用以阻挡水汽浸入所述 OLED 显示层 102 。
所述封装结构包括:第一无机薄膜 103 ,制备于所述 OLED 显示层 102 的表面及其周围区域;第一有机薄膜 104 ,制备于所述第一无机薄膜 103 表面;以及堤部。
所述堤部,设置于所述柔性基底 101 表面,且位于所述第一无机薄膜 103 的至少一对立侧;所述堤部亦可位于所述第一无机薄膜 103 的四周;在制备所述第一无机薄膜 103 时,所述堤部用以定义所述第一无机薄膜 103 的设置区域。
所述堤部包括:靠近所述第一无机薄膜 103 的第一子堤 1051 ,以及远离所述第一无机薄膜 103 的第二子堤 1052 ,所述第二子堤 1052 靠近所述柔性基板 101 边缘,所述第一子堤 1051 与所述第二子堤 1052 之间形成空隙,所述空隙内填充有干燥剂 106 ;所述第一子堤 1051 与所述第二子堤 1052 之间的距离延长了水汽浸入的路径,水汽经过所述空隙时会被所述干燥剂 106 吸收,进而保护所述 OLED 显示层 102 。
在涂布所述液态干燥剂 106 时,使得所述液态干燥剂 106 的顶面与所述堤部的顶面平齐,避免液态干燥剂 106 溢出。
例如,在涂布所述液态干燥剂 106 之前,现在所述空隙底部填充 1/2 堤部高度的第二无机材料 107 ,所述第二无机材料 107 与所述第一无机薄膜同时制备;然后再在所述第二无机材料 107 表面涂布所述液态干燥剂 106 ,可增强所述液态干燥剂 106 与所述第一子堤 1051 和第二子堤 1052 之间的粘接强度,同时,形成阻水复合层,增强阻水效果。
其中,所述干燥剂 106 采用液体干燥剂,通过注射的方式将所述干燥剂 106 涂布在所述第一子堤 1051 与所述第二子堤 1052 之间的空隙中,在涂布所述干燥剂 106 之后,对所述干燥剂 106 进行 UV 固化,固化后的干燥剂 106 在保证较低水汽透过率的同时,还具有可弯折性,并且,固化后的液态干燥剂 106 的光透过率达 95% ;相比人工或机械粘贴的固体干燥剂,使用注射方式在柔性基板上涂布液体干燥剂则更为容易。
所述柔性基底 101 上制备有第二无机薄膜 108 ,所述第二无机薄膜 108 覆盖所述第一有机薄膜 104 和所述堤部;所述第二无机薄膜 108 表面制备有第二有机薄膜 109 ;所述第二有机薄膜 109 表面制备有第三无机薄膜 110 。
所述第一无机薄膜 103 和所述第一有机薄膜 104 的膜层厚度之和,大于所述堤部的高度,并且,所述第一有机薄膜 104 的边缘与所述第一子堤 1051 侧部连接。
所述第二有机薄膜 109 的厚度大于其他有机薄膜及无机薄膜的厚度,用作平坦层,以填补所述第二无机薄膜 108 的凹陷区域;所述第三无机薄膜 110 作为所述封装结构最外层的阻水层。
无机薄膜可通过 PECVD (化学气相沉积)、 ALD (原子层沉积)、 PLD (脉冲激光沉积)或 Sputter (溅射)沉积在 OLED 显示层 102 上,所述无机薄膜可采用 Al 2 O 33 (氧化铝)、 TiO 2 (氧化钛)、 SiNx (氮化硅)、 SiCNx (氮碳化硅)、 SiOx (氧化硅),用于增加阻水功能的无机功能材料。
有机薄膜可通过 IJP (喷墨打印技术)或 PEVCD (化学气相沉积)制备,有机薄膜可采用 Acryl (丙烯酸酯)、 HMDSO (六甲基二硅氧烷)、聚丙烯酸酯类、聚碳酸脂类、聚苯乙烯材料,用于缓冲 OLED 器件在弯曲、折叠时的应力。
如图 2 所示,本发明提供的柔性 OLED 显示面板,包括柔性基底 201 ,柔性基底 201 表面制备有 OLED 显示层 202 、第一子堤 2051 以及第二子堤 2052 ,所述第一子堤 2051 与所述第二子堤 2052 之间的空隙中设置有干燥剂 206 ,所述第一子堤 2051 形成一框体,所述 OLED 显示层 202 位于所述框体内,所述框体内还制备有第一无机薄膜 203 ,所述第一无机薄膜 203 覆盖于所述 OLED 显示层 202 表面,所述第一无机薄膜 203 制备有第一有机薄膜 204 ;所述第一有机薄膜 204 表面制备有第二无机薄膜 208 ,所述第二无机薄膜 208 表面制备有第二有机薄膜 209 ,所述第二有机薄膜 209 表面制备有第三无机薄膜 210 。
所述空隙底部填充 1/2 堤部高度的第二无机材料 207 。
其中,本方案与图 1 所示的方案的区别在于,在所述第三无机薄膜 210 表面制备有第三有机薄膜 211 ,在所述第三有机薄膜 211 表面制备有第四无机薄膜 212 。
在图 1 所示的 OLED 显示面板表面增设一层有机薄膜,以增强 OLED 显示面板的耐弯折性,最后在所述第三有机薄膜 211 表面制备有第四无机薄膜 212 ,作为所述 OLED 显示面板的外层阻水层。
如图 3 所示,本发明提供的柔性 OLED 显示面板,包括柔性基底 301 ,柔性基底 301 表面制备有 OLED 显示层 302 、第一子堤 3051 以及第二子堤 3052 ,所述第一子堤 3051 与所述第二子堤 3052 之间的空隙中设置有干燥剂 306 ,所述第一子堤 3051 形成一框体,所述 OLED 显示层 302 位于所述框体内,所述框体内还制备有第一无机薄膜 303 ,所述第一无机薄膜 303 覆盖于所述 OLED 显示面板表面,所述第一无机薄膜 303 制备有第一有机薄膜 304 ;所述第一有机薄膜 304 表面制备有第二无机薄膜 308 ,所述第二无机薄膜 308 表面制备有第二有机薄膜 309 ,所述第二有机薄膜 309 表面制备有第三无机薄膜 310 。
其中,本方案与图 1 所示的方案的区别在于,所述第一有机薄膜 304 边缘与所述第一子堤 3051 之间具有用以连接所述第一无机薄膜 303 与所述第二无机薄膜 308 的间隔,所述间隔内填充有第一无机材料;使得所述第一有机膜层被无机材料包覆,进而加强对所述第一有机膜层进行阻水保护。
在本方案中,所述第一子堤 3051 与所述第二子堤 3052 之间的空隙中,完全填充所述干燥剂 306 。
如图 4 所示,本发明提供的柔性 OLED 显示面板,包括柔性基底 401 ,柔性基底 401 表面制备有 OLED 显示层 402 、第一子堤 4051 以及第二子堤 4052 ,所述第一子堤 4051 与所述第二子堤 4052 之间的空隙中设置有干燥剂 406 ,所述第一子堤 4051 形成一框体,所述 OLED 显示层 402 位于所述框体内,所述框体内还制备有第一无机薄膜 403 ,所述第一无机薄膜 403 覆盖于所述 OLED 显示面板表面,所述第一无机薄膜 403 制备有第一有机薄膜 404 ;所述第一有机薄膜 404 表面制备有第二无机薄膜 408 ,所述第二无机薄膜 408 表面制备有第二有机薄膜 409 ,所述第二有机薄膜 409 表面制备有第三无机薄膜 410 。
其中,本方案与图 3 所示的方案的区别在于,在所述第三无机薄膜 410 表面制备有第三有机薄膜 411 ,在所述第三有机薄膜 411 表面制备有第四无机薄膜 412 。增设所述第三有机薄膜 411 利于 增强 OLED 显示面板的耐弯折性,增设所述第四无机薄膜 412 用以增强 OLED 显示面板的阻水性,此处不再赘述。
如图 5 所示,依据本发明的上述目的,提出一种 柔性 OLED 显示面板的封装方法,所述方法包括:
步骤 S10 ,提供柔性基底,并在所述柔性基底表面制备 OLED 显示层。
步骤 S20 ,在所述 OLED 显示层外侧设置堤部。所述步骤 S20 还包括:步骤 S201 ,在靠近所述 OLED 显示层的位置,围绕所述 OLED 显示层设置第一子堤;步骤 S202 ,在远离所述 OLED 显示层的位置,围绕所述第一子堤设置第二子堤,使得所述第一子堤与所述第二子堤之间形成间隙;步骤 S203 ,在所述间隙内填充液态干燥剂,并将所述液态干燥剂进行固化处理。
步骤 S30 ,在所述第一子堤内制备第一无机薄膜,使得所述第一无机薄膜覆盖所述 OLED 显示层。
步骤 S40 ,在所述第一无机薄膜表面制备第一有机薄膜。
步骤 S50 ,在所述基板表面制备第二无机薄膜,使得所述第二无机薄膜同时覆盖所述堤部和所述第一有机薄膜。
步骤 S60 ,在所述第二无机薄膜表面制备第二有机薄膜。
步骤 S70 ,在所述第二有机薄膜表面制备第三无机薄膜。
本发明的有益效果为: 相较于现有的柔性 OLED 显示面板,本发明所提供的 OLED 显示面板的封装结构,在 OLED 显示层外侧设置第一子堤,在第一子堤外侧设置第二子堤,并在第一子堤与第二子堤之间的空隙中设置干燥剂,从而延长水汽浸入 OLED 显示层的路径,保护 OLED 显示层免收水汽侵蚀;解决了 现有技术的 OLED 显示装置,阻挡物靠近显示装置的边缘,位置接近外部环境,并且阻挡物与有机层接触,然而阻挡物并不具有阻水性,使得有机层易被水汽浸入,进一步影响 OLED 器件的使用寿命。
综上所述,虽然本发明已以优选实施例揭露如上,但上述优选实施例并非用以限制本发明,本领域的普通技术人员,在不脱离本发明的精神和范围内,均可作各种更动与润饰,因此本发明的保护范围以权利要求界定的范围为准。

Claims (15)

  1. 一种柔性 OLED 显示面板,其包括:
    柔性基底;
    OLED 显示层,制备于所述柔性基底表面;
    封装结构,制备于所述柔性基底上,且覆盖所述 OLED 显示层,用以阻挡水汽浸入所述 OLED 显示层;
    其中,所述封装结构包括:
    第一无机薄膜,制备于所述 OLED 显示层的表面及其周围区域;
    第一有机薄膜,制备于所述第一无机薄膜表面;以及,
    堤部,设置于所述柔性基底表面,且位于所述第一无机薄膜的端部;
    第二无机薄膜,制备于所述柔性基底上,且覆盖所述第一有机薄膜和所述堤部;
    第二有机薄膜,制备于所述第二无机薄膜表面;
    第三无机薄膜,制备于所述第二有机薄膜表面;
    其中,所述堤部包括:靠近所述第一无机薄膜的第一子堤,以及远离所述第一无机薄膜的第二子堤,位于所述第一无机薄膜同一端的所述第一子堤与所述第二子堤之间形成空隙,所述空隙内填充有防水材料;
    所述第一有机薄膜边缘与所述第一子堤之间具有用以连接所述第一无机薄膜与所述第二无机薄膜的间隔,所述间隔内填充有与所述第一无机薄膜、所述第二无机薄膜相同材质的第一无机材料层。
  2. 根据权利要求 1 所述的柔性 OLED 显示面板,其中,所述柔性 OLED 显示面板还包括:制备于所述第三无机薄膜表面的第三有机薄膜,以及制备于所述第三有机薄膜表面的第四无机薄膜。
  3. 根据权利要求 2 所述的柔性 OLED 显示面板,其中,所述第一无机薄膜和所述第一有机薄膜的膜层厚度之和,大于所述堤部的高度。
  4. 根据权利要求 3 所述的柔性 OLED 显示面板,其中,所述防水材料为固化后的液态干燥剂,或者固化后的液态干燥剂与第二无机材料层的组合,所述第二无机材料层与所述第一无机材料层为相同材质。
  5. 根据权利要求 4 所述的柔性 OLED 显示面板,其中,所述干燥剂的顶面与所述堤部的顶面平齐。
  6. 根据权利要求 5 所述的柔性 OLED 显示面板,其中,所述第一子堤与所述第二子堤之间的空隙内填充有低于所述第一子堤和所述第二子堤高度的所述第二无机材料层,所述第二无机材料表面制备有待固化的液态干燥剂。
  7. 一种柔性 OLED 显示面板,其包括:
    柔性基底;
    OLED 显示层,制备于所述柔性基底表面;
    封装结构,制备于所述柔性基底上,且覆盖所述 OLED 显示层,用以阻挡水汽浸入所述 OLED 显示层;
    其中,所述封装结构包括:
    第一无机薄膜,制备于所述 OLED 显示层的表面及其周围区域;
    第一有机薄膜,制备于所述第一无机薄膜表面;以及,
    堤部,设置于所述柔性基底表面,且位于所述第一无机薄膜的端部;
    第二无机薄膜,制备于所述柔性基底上,且覆盖所述第一有机薄膜和所述堤部;
    第二有机薄膜,制备于所述第二无机薄膜表面;
    第三无机薄膜,制备于所述第二有机薄膜表面;
    其中,所述堤部包括:靠近所述第一无机薄膜的第一子堤,以及远离所述第一无机薄膜的第二子堤,位于所述第一无机薄膜同一端的所述第一子堤与所述第二子堤之间形成空隙,所述空隙内填充有防水材料。
  8. 根据权利要求 7 所述的柔性 OLED 显示面板,其中,所述柔性 OLED 显示面板还包括:制备于所述第三无机薄膜表面的第三有机薄膜,以及制备于所述第三有机薄膜表面的第四无机薄膜。
  9. 根据权利要求 8 所述的柔性 OLED 显示面板,其中,所述第一无机薄膜和所述第一有机薄膜的膜层厚度之和,大于所述堤部的高度。
  10. 根据权利要求 9 所述的柔性 OLED 显示面板,其中,所述防水材料为固化后的液态干燥剂,或者固化后的液态干燥剂与第二无机材料层的组合,所述第二无机材料层与所述第一无机材料层为相同材质。
  11. 根据权利要求 10 所述的柔性 OLED 显示面板,其中,所述干燥剂的顶面与所述堤部的顶面平齐。
  12. 根据权利要求 11 所述的柔性 OLED 显示面板,其中,所述第一子堤与所述第二子堤之间的空隙内填充有低于所述第一子堤和所述第二子堤高度的所述第二无机材料层,所述第二无机材料表面制备有待固化的液态干燥剂。
  13. 一种柔性 OLED 显示面板的封装方法,其中,所述方法包括:
    步骤 S10 ,提供柔性基底,并在所述柔性基底表面制备 OLED 显示层;
    步骤 S20 ,在所述 OLED 显示层外侧设置堤部;
    所述步骤 S20 还包括:
    步骤 S201 ,在靠近所述 OLED 显示层的位置,围绕所述 OLED 显示层设置第一子堤;
    步骤 S202 ,在远离所述 OLED 显示层的位置,围绕所述第一子堤设置第二子堤,使得所述第一子堤与所述第二子堤之间形成间隙;
    步骤 S203 ,在所述间隙内填充液态干燥剂,并将所述液
    态干燥剂进行固化处理;
    步骤 S30 ,在所述第一子堤内制备第一无机薄膜,使得所述第一无机薄膜覆盖所述 OLED 显示层;
    步骤 S40 ,在所述第一无机薄膜表面制备第一有机薄膜;
    步骤 S50 ,在所述基板表面制备第二无机薄膜,使得所述第二无机薄膜同时覆盖所述堤部和所述第一有机薄膜;
    步骤 S60 ,在所述第二无机薄膜表面制备第二有机薄膜;
    步骤 S70 ,在所述第二有机薄膜表面制备第三无机薄膜。
  14. 根据权利要求13 所述的封装方法,其中,所述步骤 S203 具体包括,在所述间隙内填充高度低于所述第一子堤和所述第二子堤的无机材料层,之后在所述无机材料层表面制备所述液态干燥剂。
  15. 根据权利要求14 所述的封装方法,其中,所述液态干燥剂采用喷墨工艺或狭缝式涂布工艺制备于所述间隙内。
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