WO2019100240A1 - Led light source high and low beam integrated car light module - Google Patents
Led light source high and low beam integrated car light module Download PDFInfo
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- WO2019100240A1 WO2019100240A1 PCT/CN2017/112284 CN2017112284W WO2019100240A1 WO 2019100240 A1 WO2019100240 A1 WO 2019100240A1 CN 2017112284 W CN2017112284 W CN 2017112284W WO 2019100240 A1 WO2019100240 A1 WO 2019100240A1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/30—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
- F21S41/32—Optical layout thereof
- F21S41/36—Combinations of two or more separate reflectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/40—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades
- F21S41/43—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades characterised by the shape thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V5/00—Refractors for light sources
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V7/00—Reflectors for light sources
Definitions
- the technical problem to be solved by the invention is that the existing near-light-integrated vehicle lamp module, the III-zone light-shaped forming structure does not need to make a square aluminized surface on the radiator or other parts, the parts are simple to process and the cost is low; the lamp The module has a small volume and there is no noise in switching between far and low beams.
- LED light source far and near light integrated vehicle light module comprising concentrator 1, hood 2, lens 4, heat sink 6, far and low beam LED circuit board, mirror, characterized in that
- an LED light source far and near light integrated vehicle lamp module is characterized in that
- the concentrator 1 includes at least one high beam concentrating structure 1-1, a III area light forming structure 1-2, and a cutoff line forming structure 1-3.
- an LED light source far and near light integrated vehicle lamp module is characterized in that
- an LED light source far and near light integrated vehicle lamp module is characterized in that
- the 50L dark zone forming structure can make the low beam without glare under the premise of having sufficient illumination, so as not to affect the normal driving behavior of the opposite driver.
- an LED light source far and near light integrated vehicle lamp module is characterized in that
- the 50L dark area forming structure 1-2-3 is perpendicular to the direction of light propagation, and the triangular convex structure is an isosceles triangle having a bottom edge of 10-20°.
- the structural triangle is an isosceles triangle with a base of 15°.
- an LED light source far and near light integrated vehicle lamp module is characterized in that
- the contour curve of the end surface of the near lens end is perpendicular to the direction of the light and the concave arc shape along the direction of the light.
- the radius of the circular arc is R40-50mm.
- the circular arc has a radius R45 mm. This radius is related to the light effect.
- an LED light source far and near light integrated vehicle lamp module is characterized in that
- the contour curve of the upper end surface of the cut-off line forming structure 1-3 is used to form a cut-off line shape of 15° or 45°, and the contour end surface has a planar shape.
- the structure is used to reduce the local brightness of the III region in the low beam shape, so that the low beam does not produce glare under the premise of sufficient illumination.
- the III region light-shaped broadening forming structure 1-2-1 has a planar shape.
- the present invention integrates the III region forming structure and the concentrator, and the light forming the III region is reflected by the mirror and irradiated onto the III forming structure. After being refracted, the concentrator is emitted and then passed through a lens to form a region III.
- an LED light source and a light-integrated vehicle light module can be further provided with a fan 7 for active heat dissipation of the near-near-light integrated vehicle light module.
- the fan may be disposed at a rear end, a lower end or a side of the module, and the fan 7 is fixedly connected to the heat sink 6.
- the formation of the III region uses a part of the light of the mirror to be refracted by the III region on the high beam concentrator and then is emitted from the lens.
- the aluminum alloy optical surface is not required on the heat sink, and the structure and processing process of the part are relatively simple;
- III zone and the high beam concentrator are integrated, and the assembly precision is ensured
- FIG. 2 is a perspective structural view of a near-light-integrated vehicle lamp module of the present invention.
- 3-1 and 3-2 are respectively perspective structural views of the high beam concentrator of the present invention.
- Fig. 5 is a close-up light pattern diagram of the near-light-integrated vehicle lamp module of the present invention.
- high beam concentrating structure 1-2.III area forming structure, 1-3.
- Line forming structure 1-2-1.III area broadening to form a knot Structure
- 1-2-2.III area brightness reduction structure 1-2-3.50L dark area formation structure
- Low beam shape broadening 5-2.
- Low beam cut-off line 5-3 near Light and light shape III area.
- an embodiment of the present invention provides a far and near light integrated vehicle light module for use in lighting of a car and placed in a headlight of a car.
- the far and near light integrated vehicle light module comprises a concentrator 1, a hood 2, a lens collar 3, a lens 4, a high beam LED circuit board 5, a heat sink 6, a fan 7, a low beam LED circuit board 8, and a secondary reflection.
- the overall size of the near-light integrated light module is about 150 mm long, about 100 mm wide, and about 70 mm high, wherein the lens opening size is 50 mm*70 mm.
- the hood 2 is provided with four corresponding rectangular positioning posts.
- the lens 4 is positioned on the hood 2, and the lens collar 3 is mounted on the lens 4 through the snap fit structure. And fixed on the hood 2.
- the fan 7 is mounted by four self-tapping screws and fixed to the rear end of the heat sink for heat dissipation of the near-light integrated light module.
- the contour curve of the end surface of the near lens end is used to form a cut-off line shape of 15° or 45°, which is a concave shape whose shape is perpendicular to the direction of the light.
- the circular arc shape also has a concave arc shape along the direction of the light.
- a block-shaped cavity structure is opened in the left or right portion of the concentrator (1).
- the common LED light source lamp module generally needs a part of the aluminum plated surface and the visor on the heat sink to form a III-area light shape on the screen.
- the structure is schematically shown in Figure 1, and the III area light is made on the heat sink.
- the shape forming structure makes the structure of the heat sink more complicated, and the surface of the III area is also required to be polished, surface aluminized, etc., the processing process is complicated, the cost is high, and the entire lamp module is also complicated in structure, and The optical model of Zone III is more complicated and it is more difficult to distribute light.
- the far-and-light-integrated vehicle lamp module provided by the invention has a III-zone forming structure on the concentrator, as shown in FIG.
- the concentrator 1 is provided with a 50L dark area forming structure, so that the light emitted by the far and near light integrated vehicle light module does not produce glare under the premise of sufficient illumination, so as to avoid affecting the normal driving of the opposite driver. behavior.
- the location of the 50L point and the location of the test points and zones of the low beam in other regulations are shown in Figure 7.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
A light-emitting diode (LED) light source high and low beam integrated car light module: high and low beam LED circuit boards (5, 8) are respectively disposed, and a primary reflector (10) that is used for forming a low beam shape may independently form the widening of the low beam shape, while a secondary reflector (9) increases the number of light rays that form the low beam shape, part of the reflected light being used simultaneously to form an area III of the low beam shape. Light emitted by the LED light source of the low beam LED circuit board (8) is reflected by means of the first and second reflectors, and the majority of the light rays are emitted after being refracted by a lens (4) so as to form the widening (5-1) of the low beam shape on a screen, while the other small part of the light rays are emitted from the lens (4) after being reflected and refracted by a condenser so as to form a cut-off line (5-2) and the area III (5-3) in the low beam shape. Thus, no square aluminium-plated surface needs to be manufactured on a heat radiator or other parts, part processing being simple and costs being low; a small car light module may integrate an adaptive driving beam (ADB) function, and no noise is produced when switching between high and low beams.
Description
本发明涉及车灯,具体地,本发明涉及一种LED光源远近光一体车灯模组。The invention relates to a vehicle lamp. In particular, the invention relates to an LED light source far and near light integrated vehicle lamp module.
随着LED光源在车灯内的应用,车灯模组技术不断地推陈出新,造型、结构越来越多样化,体积、重量越来越小。With the application of LED light source in the lamp, the lamp module technology is constantly being updated, the shape and structure are more and more diversified, and the volume and weight are getting smaller and smaller.
现有的LED光源车灯模组,一般需要在散热器上部分镀铝,所述在散热器上部分镀铝面和遮光板相配合以形成屏幕上的III区光形,其必要条件是有结构将光源发出的部分光线定位照射在III区的位置。The existing LED light source lamp module generally needs to be partially plated with aluminum on the heat sink, and the aluminum plated surface and the light shielding plate on the heat sink are matched to form a III area light shape on the screen, and the necessary condition is that The structure positions a portion of the light from the source to illuminate the location of zone III.
然而,根据现有的远近光一体车灯模组,III区光形形成结构需要在散热器或者其他零件上作出方形镀铝面,因为III区的测试点近似排列成方形,所以一般III区光形都是近似方形的,也有类似椭圆形的或其他更不规则的形状。在满足法规的前提下,III区光形形成结构形状更规则、更美观点好。但这样,使得零件加工工艺较复杂,成本较高。另外,根据现有的远近光一体车灯模组,为了进行远、近光之间的切换,还需要设有遮光板零件,使得车灯模组的体积较大,且远、近光的切换具有一定的噪音。However, according to the existing far and near light integrated lamp module, the III-area light-shaped forming structure needs to make a square aluminized surface on the heat sink or other parts, because the test points of the III area are approximately arranged in a square shape, so the general III area light The shapes are approximately square, and there are also oval-like or other more irregular shapes. Under the premise of meeting the regulations, the shape of the light structure in Zone III is more regular and more beautiful. However, this makes the part processing process more complicated and costly. In addition, according to the existing far and near light integrated vehicle light module, in order to switch between far and low beam, it is also necessary to provide a visor part, so that the size of the lamp module is large, and the switching of the far and low beam is performed. Have a certain amount of noise.
参见图1,在散热器上做III区光形形成结构,使得散热器结构较复杂,其III区形成结构表面还需进行抛光、表面镀铝等处理,加工工艺较复杂,成本较高,整个车灯模组在结构上也较复杂,另外,III区的光学模型较复杂,配光难度较大。Referring to Fig. 1, the III-shaped light-shaped structure is formed on the heat sink, so that the structure of the heat sink is complicated, and the surface of the III-zone structure needs to be polished, surface-plated, etc., and the processing technology is complicated and the cost is high. The lamp module is also complicated in structure. In addition, the optical model of the III zone is more complicated and the light distribution is more difficult.
再有,根据现有的远近光一体车灯模组,近光光形的截止线形成在结构上需要采用具有截止线形状的遮光板,遮光板需要由机械传动机构带动进行转动以进行远、近光的切换。该种结构,远、近光的切换具有一定的噪音,而且传动结构比较复杂,在一定程度上也使得车灯模组的体积增大。Furthermore, according to the conventional near-light-integrated vehicle lamp module, the near-light-shaped cut-off line is formed on the structure, and a visor having a shape of a cut-off line is required, and the visor needs to be rotated by a mechanical transmission mechanism to perform the distance. Switching of low beam. In this kind of structure, the switching of the far and low beams has a certain noise, and the transmission structure is relatively complicated, and the volume of the lamp module is also increased to some extent.
发明内容
Summary of the invention
本发明需要解决的技术问题是:现有的远近光一体车灯模组,III区光形形成结构无需在散热器或者其他零件上作出方形镀铝面,零件加工简单,成本较低;车灯模组的体积较小,且远、近光的切换无噪音。The technical problem to be solved by the invention is that the existing near-light-integrated vehicle lamp module, the III-zone light-shaped forming structure does not need to make a square aluminized surface on the radiator or other parts, the parts are simple to process and the cost is low; the lamp The module has a small volume and there is no noise in switching between far and low beams.
本发明提供一种LED光源远近光一体车灯模组,所述一种LED光源远近光一体车灯模组的技术方案如下:The invention provides an LED light source far and near light integrated vehicle light module, and the technical scheme of the LED light source far and near light integrated vehicle light module is as follows:
一种LED光源远近光一体车灯模组,包括聚光器1、遮光罩2、透镜4、散热器6、远、近光LED电路板、反射镜,其特征在于,LED light source far and near light integrated vehicle light module, comprising concentrator 1, hood 2, lens 4, heat sink 6, far and low beam LED circuit board, mirror, characterized in that
所述聚光器1前部设置有遮光罩2,The hood 1 is provided with a hood 2 at the front.
所述聚光器1后方分别设置远光LED电路板5及近光LED电路板8,A high beam LED circuit board 5 and a low beam LED circuit board 8 are disposed behind the concentrator 1 respectively.
所述反射镜包括分别设置于聚光器1后方的一级反射镜10和二级反射镜9,The mirror includes a primary mirror 10 and a secondary mirror 9 respectively disposed behind the concentrator 1.
一级反射镜10和二级反射镜9用于形成近光光形,其中一级反射镜10能够独立形成近光光形的展宽,二级反射镜9的存在,一方面增加形成近光光形的光线数以提高光效,另一方面,二级反射镜9反射的一部分光用于形成近光光形的III区5-3,The primary mirror 10 and the secondary mirror 9 are used to form a low beam shape, wherein the primary mirror 10 can independently form a broadening of the low beam shape, and the presence of the secondary mirror 9 increases the formation of low beam light. The number of rays in the shape to improve the light effect, on the other hand, a part of the light reflected by the secondary mirror 9 is used to form the III region 5-3 of the low beam shape,
所述近光LED电路板8上的LED光源发出的光线经所述一级反射镜10和所述二级反射镜9反射,其中大部分光线经所述透镜4折射后射出,在屏幕上形成近光光形的展宽5-1,另一小部分光线经所述聚光器1反射和折射后再从所述透镜4射出,形成近光光形的截止线5-2和III区5-3,The light emitted by the LED light source on the low-beam LED circuit board 8 is reflected by the primary mirror 10 and the secondary mirror 9, and most of the light is refracted by the lens 4 and then emitted to form on the screen. The broad light pattern has a broadening 5-1, and another small portion of the light is reflected and refracted by the concentrator 1 and then emitted from the lens 4 to form a near-light-shaped cut-off line 5-2 and a region III 5- 3,
在所述聚光器(1)的左或右部开设有块状空腔结构。A block-shaped cavity structure is opened in the left or right portion of the concentrator (1).
每一个车灯模组照出形成的近光光形不尽相同,但最基本的是都要满足法规的要求,另外,还要路面照度均匀,色散情况良好等。见LED车灯法规GB25991-2010。The shape of the low beam formed by each of the lamp modules is not the same, but the most basic is to meet the requirements of the regulations. In addition, the road surface illumination is uniform and the dispersion is good. See LED lights regulations GB25991-2010.
根据本发明,远光LED电路板5的LED光源发出的光线对反射镜无要求,因为远光LED电路板5的LED光源发出的光线不经过反射镜反射,而是在聚光器1中全反射、折射后,再经透镜4射出。According to the present invention, the light emitted by the LED light source of the high-beam LED circuit board 5 is not required for the mirror, because the light emitted by the LED light source of the high-beam LED circuit board 5 is not reflected by the mirror, but is completely in the concentrator 1. After reflection and refraction, it is then emitted through the lens 4.
根据本发明,聚光器(1)用于左或右部车灯,远光LED光源(2)中位于对应于聚光器(1)左或右部上方开口的块状空腔结构(7)后端的远光LED光源可以单独实现亮灭。According to the invention, the concentrator (1) is used for left or right headlights, and the blocklight cavity structure of the high beam LED source (2) corresponding to the opening above the left or right portion of the concentrator (1) (7) The high-end LED light source at the back end can be turned on and off separately.
根据本发明所述一种LED光源远近光一体车灯模组,其特征在于,
According to the present invention, an LED light source far and near light integrated vehicle lamp module is characterized in that
所述聚光器1包括至少一个远光聚光结构1-1、III区光形形成结构1-2和截止线形成结构1-3,The concentrator 1 includes at least one high beam concentrating structure 1-1, a III area light forming structure 1-2, and a cutoff line forming structure 1-3.
所述III区光形形成结构1-2位于所述聚光器1上部,The III region light-forming structure 1-2 is located at an upper portion of the concentrator 1
所述截止线形成结构1-3位于所述聚光器1前端,即近透镜端。The cut-off line forming structure 1-3 is located at the front end of the concentrator 1, that is, near the lens end.
这里,离光源近的地方作为后,远离光源、近透镜的方向作为前,前后只是个相对概念。Here, the position near the light source is the rear, and the direction away from the light source and the near lens is the front, and the front and the back are only a relative concept.
根据本发明所述一种LED光源远近光一体车灯模组,其特征在于,According to the present invention, an LED light source far and near light integrated vehicle lamp module is characterized in that
所述III区光形形成结构1-2包括III区光形展宽形成结构1-2-1、III区亮度降低结构1-2-2及50L暗区形成结构1-2-3。The III-region light-form forming structure 1-2 includes a III-region light-shaped broadening forming structure 1-2-1, a III-region luminance reducing structure 1-2-2, and a 50-L dark region forming structure 1-2-3.
近光光形的III区和50L都有法规要求的测试点,要满足法规要求,且各测试点都有依据,见法规GB25991-2010。本发明的III区光形展宽和50L暗区的照度和以往的一样满足法规,只是实现方式不同。The near-light-shaped III zone and 50L have test points required by regulations, and must meet the regulatory requirements, and each test point has a basis, see Regulation GB25991-2010. The illumination of the III region of the present invention and the illumination of the 50L dark region satisfy the regulations as in the past, but the implementation is different.
根据本发明所述一种LED光源远近光一体车灯模组,其特征在于,According to the present invention, an LED light source far and near light integrated vehicle lamp module is characterized in that
所述III区光形展宽形成结构1-2-1后端面为外形呈内凹的圆弧形或呈外凸的圆弧形。The light-width broadening of the III region forms a structure 1-2-1. The rear end surface is a circular arc shape having a concave shape or a convex arc shape.
根据本发明,优选的是,所述III区光形展宽形成结构1-2-1后端面所述圆弧半径为R1.3-1.7mm,优选的是1.5mm。According to the present invention, it is preferable that the radius of the circular arc of the III-zone light-form broadening forming structure 1-2-1 is R1.3-1.7 mm, preferably 1.5 mm.
所述III区光形展宽形成结构1-2-1的截面是图8中圈出的那一块,为圆弧形,本发明所述圆弧半径为R1.3-1.7mm,优选的是1.5mm。其作用是降低III区部分的光照强度,因为III区部分亮度不能太亮,要在一定值范围内,具体见GB25991-2010。The section of the III region light-shaped broadening forming structure 1-2-1 is the one circled in FIG. 8 and has a circular arc shape. The arc radius of the present invention is R1.3-1.7 mm, preferably 1.5. Mm. Its function is to reduce the light intensity of the part of the III zone, because the brightness of the part of the III zone cannot be too bright, and it should be within a certain range of values, see GB25991-2010 for details.
根据本发明所述一种LED光源远近光一体车灯模组,其特征在于,According to the present invention, an LED light source far and near light integrated vehicle lamp module is characterized in that
所述III区光形展宽形成结构1-2-1后端面呈平面形状。The III region is formed into a planar shape by forming the structure 1-2-1.
以往的都要要一部分光线经过特定设计的III区结构反射射出透镜,而本发明将III区形成结构和聚光器做成一体,形成III区的光线由反射镜反射,照射到III形成结构上,经其折射,射出聚光器,然后经过透镜,形成III区。In the past, a part of the light was reflected by a specially designed III-region structure, and the present invention integrated the III-region forming structure and the concentrator, and the light forming the III region is reflected by the mirror and irradiated onto the III-forming structure. After being refracted, the concentrator is emitted and then passed through a lens to form a region III.
根据本发明所述一种LED光源远近光一体车灯模组,其特征在于,According to the present invention, an LED light source far and near light integrated vehicle lamp module is characterized in that
所述III区光形亮度降低结构(1-2-2)设置于III区展宽形成结构(1-2-1)旁侧,
为开口向前下方的方孔形结构,该结构用于降低近光光形中的III区的局部亮度,使得III区的局部亮度更可控。The III-region light-shaped luminance reduction structure (1-2-2) is disposed on the side of the III-region broadening forming structure (1-2-1).
The square-hole structure of the opening forward and downward is used to reduce the local brightness of the III region in the low-beam shape, so that the local brightness of the III region is more controllable.
该结构为图9所示方孔形结构,位置经过设计、测试而定,不能任意布置,其作用是降低III区局部亮度,具体是P7、P8点,可参见GB25991-2010。该结构是本发明特有,以往的没有该结构,该结构使得III区的局部亮度更可控。The structure is a square hole structure as shown in Fig. 9. The position is designed and tested, and cannot be arbitrarily arranged. The function is to reduce the local brightness of the III area, specifically P7 and P8 points, see GB25991-2010. This structure is unique to the present invention, and there is no such structure in the past, which makes the local brightness of the III region more controllable.
根据本发明所述一种LED光源远近光一体车灯模组,其特征在于,According to the present invention, an LED light source far and near light integrated vehicle lamp module is characterized in that
所述方孔形结构尺寸范围如下:The square hole structure size range is as follows:
长2.5-3.0mm,宽0.3-0.6mm,高0.2-0.3mm。It is 2.5-3.0mm long, 0.3-0.6mm wide and 0.2-0.3mm high.
优选的是,根据本发明,所述方方孔形结构尺寸范围如下:Preferably, according to the present invention, the square hole structure size range is as follows:
长约2.8mm,宽约0.4mm,高约0.3mm。It is about 2.8 mm long, about 0.4 mm wide, and about 0.3 mm high.
根据本发明所述一种LED光源远近光一体车灯模组,其特征在于,According to the present invention, an LED light source far and near light integrated vehicle lamp module is characterized in that
所述50L暗区形成结构1-2-3垂直于光线传播方向(即近光照射轴向)呈三角形凸起,三角形凸起尺寸为:长3-5mm,宽0.3-0.5mm,高0.4-0.6mm,该结构使近光光形中50L区域亮度可控。The 50L dark area forming structure 1-2-3 is triangularly convex perpendicular to the light propagation direction (ie, the low beam irradiation axial direction), and the triangular protrusion size is: 3-5 mm in length, 0.3-0.5 mm in width, and 0.4-in height. 0.6mm, this structure makes the brightness of the 50L area in the low beam shape controllable.
所述50L暗区形成结构1-2-3指图10所示结构,该结构设置在原本照射在50L测试点的路径上,目的是降低50L的亮度,因为这个点是来车方向的司机眼睛位置,不能太炫目,具体可见GB25991-2010。目前该结构三角形是底边15°的等腰三角形,其他多项尺寸都是经过设计、模拟而定,但不唯一,不排除类似其他结构也可以实现该目的的可能性。The 50L dark area forming structure 1-2-3 refers to the structure shown in FIG. 10, which is disposed on the path originally irradiated at the 50L test point, in order to reduce the brightness of 50L, because this point is the driver's eye in the direction of the vehicle. Location, can not be too dazzling, specifically visible GB25991-2010. At present, the structural triangle is an isosceles triangle with a bottom edge of 15°. Other dimensions are determined by design and simulation, but not unique, and the possibility that the object can be achieved similarly to other structures is not excluded.
所述50L暗区形成结构可以使近光在具有足够照明的前提下,不产生炫目,以免影响对面来车驾驶员的正常驾驶行为。The 50L dark zone forming structure can make the low beam without glare under the premise of having sufficient illumination, so as not to affect the normal driving behavior of the opposite driver.
根据本发明所述一种LED光源远近光一体车灯模组,其特征在于,According to the present invention, an LED light source far and near light integrated vehicle lamp module is characterized in that
所述50L暗区形成结构1-2-3垂直于光线传播方向的三角形凸起结构为底边10-20°的等腰三角形。The 50L dark area forming structure 1-2-3 is perpendicular to the direction of light propagation, and the triangular convex structure is an isosceles triangle having a bottom edge of 10-20°.
优选的是,该结构三角形是底边15°的等腰三角形。
Preferably, the structural triangle is an isosceles triangle with a base of 15°.
根据本发明所述一种LED光源远近光一体车灯模组,其特征在于,According to the present invention, an LED light source far and near light integrated vehicle lamp module is characterized in that
所述截止线形成结构(1-3)前,即近透镜端的端面的轮廓曲线用于形成呈15°或45°的截止线形状,轮廓端面呈垂直于光线走向及/或沿光线走向的内凹或外凸的圆弧形,所述圆弧形半径为R40-50mm。Before the cut-off line forming structure (1-3), that is, the contour curve of the end surface of the near lens end is used to form a cut-off line shape of 15° or 45°, and the end surface of the contour is perpendicular to the direction of the light and/or along the direction of the light. A concave or convex arc shape having a radius of R40-50 mm.
根据本发明所述一种LED光源远近光一体车灯模组,其特征在于,According to the present invention, an LED light source far and near light integrated vehicle lamp module is characterized in that
所述截止线形成结构(1-3)前,即近透镜端的端面的轮廓曲线呈垂直于光线走向及沿光线走向的内凹圆弧形。Before the cut-off line forming structure (1-3), the contour curve of the end surface of the near lens end is perpendicular to the direction of the light and the concave arc shape along the direction of the light.
所述圆弧形半径为R40-50mm。The radius of the circular arc is R40-50mm.
优选的是,根据本发明,所述圆弧形半径R45mm。该半径大小和光效有关。Preferably, according to the invention, the circular arc has a radius R45 mm. This radius is related to the light effect.
根据本发明所述一种LED光源远近光一体车灯模组,其特征在于,According to the present invention, an LED light source far and near light integrated vehicle lamp module is characterized in that
所述截止线形成结构1-3上端面的轮廓曲线用于形成呈15°或45°的截止线形状,轮廓端面呈平面形状。The contour curve of the upper end surface of the cut-off line forming structure 1-3 is used to form a cut-off line shape of 15° or 45°, and the contour end surface has a planar shape.
该结构用于降低近光光形中的III区局部亮度,使近光在具有足够照明的前提下,不产生炫目。The structure is used to reduce the local brightness of the III region in the low beam shape, so that the low beam does not produce glare under the premise of sufficient illumination.
根据本发明所述一种LED光源远近光一体车灯模组,其特征在于,According to the present invention, an LED light source far and near light integrated vehicle lamp module is characterized in that
所述III区光形展宽形成结构1-2-1端面呈平面形状。The III region light-shaped broadening forming structure 1-2-1 has a planar shape.
以往的都要有一部分光线经过特定设计的III区结构反射射出透镜,而本发明将III区形成结构和聚光器做成一体,形成III区的光线由反射镜反射,照射到III形成结构上,经其折射,射出聚光器,然后经过透镜,形成III区。In the past, a part of the light is reflected and emitted from the lens by the specifically designed III region structure, and the present invention integrates the III region forming structure and the concentrator, and the light forming the III region is reflected by the mirror and irradiated onto the III forming structure. After being refracted, the concentrator is emitted and then passed through a lens to form a region III.
所述50L暗区形成结构可以使近光在具有足够照明的前提下,不产生炫目,以免影响对面来车驾驶员的正常驾驶行为。The 50L dark zone forming structure can make the low beam without glare under the premise of having sufficient illumination, so as not to affect the normal driving behavior of the opposite driver.
根据本发明所述一种LED光源远近光一体车灯模组,所述远近光一体车灯模组还可以设有风扇7,以用于该远近光一体车灯模组的主动散热,所述风扇可以设置于该模组的后端、下端或者侧面,所述风扇7与所述散热器6连接固定。According to the present invention, an LED light source and a light-integrated vehicle light module can be further provided with a fan 7 for active heat dissipation of the near-near-light integrated vehicle light module. The fan may be disposed at a rear end, a lower end or a side of the module, and the fan 7 is fixedly connected to the heat sink 6.
根据本发明所述一种LED光源远近光一体车灯模组,所述聚光器1侧面设有两个长方形沟槽,用以定位在所述散热器6上面,所述聚光器1设有至少1个螺钉孔结构,用以安
装、固定在散热器6之上。According to the present invention, a light source of a light source is provided with two rectangular grooves on the side of the concentrator 1 for positioning on the heat sink 6, and the concentrator 1 is provided. Have at least 1 screw hole structure for safety
Mounted and fixed on the heat sink 6.
本发明的有益效果在于:The beneficial effects of the invention are:
将III区光形的形成结构和远光聚光器零件做成一体,空间占用体积小,无需遮光板零件,空间利用效率大幅提高;The formation structure of the III region light shape and the high beam concentrator parts are integrated, the space occupation volume is small, the visor parts are not needed, and the space utilization efficiency is greatly improved;
III区的形成利用反射镜的部分光线经远光聚光器上的III区形成结构折射之后从透镜射出,散热器上无需做镀铝光学面,零件结构和加工工艺较简单;The formation of the III region uses a part of the light of the mirror to be refracted by the III region on the high beam concentrator and then is emitted from the lens. The aluminum alloy optical surface is not required on the heat sink, and the structure and processing process of the part are relatively simple;
III区形成结构和远光聚光器作为一体,装配精度得到保证;The formation structure of the III zone and the high beam concentrator are integrated, and the assembly precision is ensured;
III区形成结构更可控,配光效率更高。The formation structure of Zone III is more controllable and the light distribution efficiency is higher.
图1是现有技术中III区光形形成结构的示意图。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing a light-forming structure of a III region in the prior art.
图2是本发明远近光一体车灯模组的立体结构图。2 is a perspective structural view of a near-light-integrated vehicle lamp module of the present invention.
图3-1,图3-2分别是本发明远光聚光器的立体结构图。3-1 and 3-2 are respectively perspective structural views of the high beam concentrator of the present invention.
图4是本发明III区光线走向示意图。Figure 4 is a schematic view of the light direction of the III region of the present invention.
图5是本发明远近光一体车灯模组的近光光形图。Fig. 5 is a close-up light pattern diagram of the near-light-integrated vehicle lamp module of the present invention.
图6是本发明远近光一体车灯模组的远光光形图。Fig. 6 is a high beam light pattern diagram of the far and near light integrated vehicle lamp module of the present invention.
图7是近光各测试点、区的示意图。Fig. 7 is a schematic view of each test point and zone of the low beam.
图8是本发明III区光形展宽形成结构1-2-1的放大示意图。Fig. 8 is an enlarged schematic view showing the light-shaped broadening forming structure 1-2-1 of the III region of the present invention.
图9是本发明III区光形展宽形成结构1-2-1的方孔形结构放大示意图。Fig. 9 is an enlarged schematic view showing a square-hole structure of the III-zone light-shaping forming structure 1-2-1 of the present invention.
图10是本发明50L暗区形成结构1-2-3的放大示意图。其中,50L暗区形成结构1-2-3垂直于光线传播方向(即近光照射轴向)呈三角形凸起。Figure 10 is an enlarged schematic view showing a 50L dark region forming structure 1-2-3 of the present invention. Among them, the 50L dark region forming structure 1-2-3 is triangularly convex perpendicular to the light propagation direction (ie, the low beam irradiation axial direction).
图中,1.聚光器,2.遮光罩,3.透镜卡圈,4.透镜,5.远光LED电路板,6.散热器,7为开设于所述聚光器(1)的左或右侧上部、上方开口的槽状或孔状的块状空腔结构,7-1为所述块状空腔结构内部的后侧端面,即近入射光侧端面,7-2为所述块状空腔结构内部左或右侧的中间侧端面,7-3为所述块状空腔结构的内部前侧端面,即近透镜出射光侧端面。8.近光LED电路板,9.二级反射镜,10.一级反射镜,11.风扇,1-1.远光聚光结构,1-2.III区形成结构,1-3.截止线形成结构,1-2-1.III区展宽形成结
构,1-2-2.III区亮度降低结构,1-2-3.50L暗区形成结构,5-1.近光光形展宽,5-2.近光光形截止线,5-3近光光形III区。In the figure, 1. concentrator, 2. hood, 3. lens collar, 4. lens, 5. high beam LED circuit board, 6. heat sink, 7 is opened in the concentrator (1) a left or right upper portion, a slot-shaped or hole-shaped block-shaped cavity structure that is open at the top, and 7-1 is a rear end surface inside the block-shaped cavity structure, that is, a near-incident light side end surface, 7-2 is a The intermediate side end surface of the left or right side of the block-shaped cavity structure, 7-3 is the inner front side end surface of the block-shaped cavity structure, that is, the near-lens exiting light side end surface. 8. Low-light LED circuit board, 9. secondary mirror, 10. primary mirror, 11. fan, 1-1. high beam concentrating structure, 1-2.III area forming structure, 1-3. Line forming structure, 1-2-1.III area broadening to form a knot
Structure, 1-2-2.III area brightness reduction structure, 1-2-3.50L dark area formation structure, 5-1. Low beam shape broadening, 5-2. Low beam cut-off line, 5-3 near Light and light shape III area.
下面结合附图和具体实施例对本发明进一步说明。The invention is further described below in conjunction with the drawings and specific embodiments.
实施例Example
如图2所示,本发明实施例提供了一种远近光一体车灯模组,用于汽车的照明,置于汽车前照灯内。该远近光一体车灯模组包括聚光器1、遮光罩2、透镜卡圈3、透镜4、远光LED电路板5、散热器6、风扇7、近光LED电路板8、二级反射镜9和一级反射镜10。该远近光一体车灯模组总体尺寸为长约150mm,宽约100mm,高约70mm,其中透镜开口尺寸50mm*70mm。As shown in FIG. 2, an embodiment of the present invention provides a far and near light integrated vehicle light module for use in lighting of a car and placed in a headlight of a car. The far and near light integrated vehicle light module comprises a concentrator 1, a hood 2, a lens collar 3, a lens 4, a high beam LED circuit board 5, a heat sink 6, a fan 7, a low beam LED circuit board 8, and a secondary reflection. The mirror 9 and the primary mirror 10. The overall size of the near-light integrated light module is about 150 mm long, about 100 mm wide, and about 70 mm high, wherein the lens opening size is 50 mm*70 mm.
远光LED电路板5和近光ED电路板8和散热器6之间涂覆导热胶,远光LED电路板5和近光ED电路板8上分别开有1个圆形定位孔、1个腰形定位孔和2个螺钉孔,远光LED电路板5和近光ED电路板8分别由散热器6上的2个圆柱销定位在散热器6上,再分别由2个机制螺钉安装、固定在散热器6上。聚光器1通过侧面2个沟槽结构定位在散热器6之上,由2个自攻螺钉将聚光器1安装、固定在散热器6上。一级反射镜10和二级反射镜9上分别开有1个圆形定位孔、1个腰形定位孔和2个螺钉孔,一级反射镜10和二级反射镜9由散热器6上共同的2个圆柱销定位在散热器6上,再分别由2个自攻螺钉安装、固定在散热器6上。一级反射镜10和二级反射镜9安装到位后,具有统一的对称平面。遮光罩2开有1个圆形定位孔、1个腰形定位孔和2个螺钉孔,遮光罩2由散热器6上的2个圆柱销定位在散热器6上,再由2个自攻螺钉安装、固定在散热器6上。透镜4上下两端各开有2个长方形沟槽,遮光罩2上设有对应的4个长方形定位柱,透镜4定位在遮光罩2上,透镜卡圈3通过卡扣配合结构将透镜4安装、固定在遮光罩2上。风扇7由4个自攻螺钉安装、固定在散热器后端,用于该远近光一体车灯模组的散热。A high-temperature adhesive is applied between the high-beam LED circuit board 5 and the low-light ED circuit board 8 and the heat sink 6. The high-beam LED circuit board 5 and the low-beam ED circuit board 8 respectively have a circular positioning hole and one The waist positioning hole and the two screw holes, the high beam LED circuit board 5 and the low beam ED circuit board 8 are respectively positioned on the heat sink 6 by two cylindrical pins on the heat sink 6, and then respectively installed by two mechanism screws, It is fixed on the heat sink 6. The concentrator 1 is positioned on the heat sink 6 by two groove structures on the side, and the concentrator 1 is mounted and fixed on the heat sink 6 by two self-tapping screws. The primary mirror 10 and the secondary mirror 9 respectively have a circular positioning hole, a waist positioning hole and two screw holes, and the primary mirror 10 and the secondary mirror 9 are provided on the heat sink 6. The two common cylindrical pins are positioned on the heat sink 6, and are respectively mounted and fixed on the heat sink 6 by two self-tapping screws. After the primary mirror 10 and the secondary mirror 9 are mounted in position, they have a uniform plane of symmetry. The hood 2 has a circular positioning hole, a waist positioning hole and two screw holes, and the hood 2 is positioned on the radiator 6 by two cylindrical pins on the radiator 6, and then two self-tapping The screw is mounted and fixed to the heat sink 6. There are two rectangular grooves on the upper and lower ends of the lens 4. The hood 2 is provided with four corresponding rectangular positioning posts. The lens 4 is positioned on the hood 2, and the lens collar 3 is mounted on the lens 4 through the snap fit structure. And fixed on the hood 2. The fan 7 is mounted by four self-tapping screws and fixed to the rear end of the heat sink for heat dissipation of the near-light integrated light module.
该远近光一体车灯模组的聚光器1结构上包括3个远光聚光结构1-1,III区形成结构1-2和截止线形成结构1-3,如图3所示。3个远光聚光结构位于聚光器1后端,用于汇聚远光LED线路板5上LED光源发出的光线,照射出远光光形。III区形成结构1-2位于聚
光器1上端,截止线形成结构1-3位于聚光器1前端。所述截止线形成结构(1-3)前,即近透镜端的端面的轮廓曲线用于形成呈15°或45°的截止线形状,所述轮廓端面为外形呈垂直于光线走向的内凹的圆弧形同时,其沿光线走向的外形也呈内凹的圆弧形。The concentrator 1 of the near-light-integrated vehicle lamp module comprises three high-beam concentrating structures 1-1, a III-zone forming structure 1-2 and a cut-off forming structure 1-3, as shown in FIG. Three high-beam concentrating structures are located at the rear end of the concentrator 1 for concentrating the light emitted by the LED light source on the high-beam LED circuit board 5, and illuminating the high-beam light shape. Zone III forming structure 1-2 is located in the poly
At the upper end of the optical device 1, the cut-off line forming structure 1-3 is located at the front end of the concentrator 1. Before the cut-off line forming structure (1-3), that is, the contour curve of the end surface of the near lens end is used to form a cut-off line shape of 15° or 45°, which is a concave shape whose shape is perpendicular to the direction of the light. At the same time, the circular arc shape also has a concave arc shape along the direction of the light.
该远近光一体车灯模组的聚光器1的材质可以为PC或者PMMA。The material of the concentrator 1 of the near-light integrated light module can be PC or PMMA.
另外,在所述聚光器(1)的左或右部开设有块状空腔结构。In addition, a block-shaped cavity structure is opened in the left or right portion of the concentrator (1).
聚光器(1)用于左或右部车灯,远光LED光源(2)中位于对应于聚光器(1)左或右部上方开口的块状空腔结构(7)后端的远光LED光源可以单独实现亮灭。The concentrator (1) is used for the left or right headlights, and the far-light LED light source (2) is located at the rear end of the block-shaped cavity structure (7) corresponding to the opening above the left or right portion of the concentrator (1). The light LED light source can be individually turned on and off.
近光LED线路板8上设有1个5芯片LED光源,远光LED线路板5上设有1个3芯片LED光源和2个1芯片LED光源。在常温环境下,该5芯片LED光源输出光通量为1800lm,3芯片LED光源输出光通量为750lm,1芯片光源输出光通量为250lm。模拟环境灯前35℃,灯后70℃时,近光光通量输出约750lm,亮度约60lx,近光光形如图5所示;远光光通量输出约1300lm,亮度约115lx,远光光形如图6所示。The low-light LED circuit board 8 is provided with a 5-chip LED light source, and the high-beam LED circuit board 5 is provided with a 3-chip LED light source and two 1-chip LED light sources. In the normal temperature environment, the output light flux of the 5-chip LED light source is 1800 lm, the output light flux of the 3-chip LED light source is 750 lm, and the output luminous flux of the 1-chip light source is 250 lm. 35 ° C in front of the simulated ambient light, 70 ° C after the light, the near-beam luminous flux output is about 750 lm, the brightness is about 60 lx, the low beam shape is shown in Figure 5; the high beam luminous flux output is about 1300 lm, the brightness is about 115 lx, the high beam shape is Figure 6 shows.
目前常见的LED光源车灯模组,一般需要散热器上部分镀铝面和遮光板相配合以形成屏幕上的III区光形,结构示意如图1所示,在散热器上做III区光形形成结构,使得散热器结构较复杂,其III区形成结构表面还需进行抛光、表面镀铝等处理,加工工艺较复杂,成本较高,整个车灯模组在结构上也较复杂,另外,III区的光学模型较复杂,配光难度较大。本发明所提供的远近光一体车灯模组,其III区形成结构位于聚光器上,如图3所示。图4所示为III区光线走向示意图,由近光LED电路板8上的LED发出的部分光源,经一级反射镜10和所述二级反射镜9反射后,射入聚光器1上的III区展宽形成结构1-2-1,通过聚光器1折射后,最后经由透镜射出,形成如图5所示的III区5-3。所述III区光形展宽形成结构(1-2-1)前端,即近光源端的端面为外形呈沿光线走向的外凸圆弧形。At present, the common LED light source lamp module generally needs a part of the aluminum plated surface and the visor on the heat sink to form a III-area light shape on the screen. The structure is schematically shown in Figure 1, and the III area light is made on the heat sink. The shape forming structure makes the structure of the heat sink more complicated, and the surface of the III area is also required to be polished, surface aluminized, etc., the processing process is complicated, the cost is high, and the entire lamp module is also complicated in structure, and The optical model of Zone III is more complicated and it is more difficult to distribute light. The far-and-light-integrated vehicle lamp module provided by the invention has a III-zone forming structure on the concentrator, as shown in FIG. 4 is a schematic view of the light direction of the III region. A part of the light source emitted by the LED on the low-light LED circuit board 8 is reflected by the primary mirror 10 and the secondary mirror 9 and then incident on the concentrator 1. The III region is broadened to form a structure 1-2-1, which is refracted by the concentrator 1, and finally ejected through a lens to form a III region 5-3 as shown in FIG. The light-shaped broadening of the III region forms the front end of the structure (1-2-1), that is, the end surface of the near-light source end has an outer convex arc shape with an outer shape along the light.
聚光器1上设有1个50L暗区形成结构,使该远近光一体车灯模组,射出的光线在具有足够照明的前提下,不产生炫目,以免影响对面来车驾驶员的正常驾驶行为。50L点的位置以及其他法规考核的近光各测试点、区的位置示意如图7所示。The concentrator 1 is provided with a 50L dark area forming structure, so that the light emitted by the far and near light integrated vehicle light module does not produce glare under the premise of sufficient illumination, so as to avoid affecting the normal driving of the opposite driver. behavior. The location of the 50L point and the location of the test points and zones of the low beam in other regulations are shown in Figure 7.
该远近光一体车灯模组的聚光器1上的III展宽形成结构1-2-1上开有1个方形槽形状的III区亮度降低结构1-2-2,该结构在配光时可以通过调整其长、宽、高尺寸及
其空间位置,能够降低III区特定区域的亮度,以使其亮度位于0.1lx~0.7lx之间。该III区形成结构空间占用体积小,无需遮光板零件,空间利用效率大幅提高,装配精度高,另外,使得散热器无需抛光、镀铝等工艺,降低零件成本。从配光角度看,本发明所提供的III区形成结构,配光更简易,在很大程度上提高了配光效率。
The III widening forming structure 1-2-1 on the concentrator 1 of the near-and-near-light integrated vehicle lamp module has a square-region-shaped III-region brightness reducing structure 1-2-2 on the light distribution. Can be adjusted by its length, width, height and
Its spatial position can reduce the brightness of a specific area of the III region so that its brightness is between 0.1 lx and 0.7 lx. The formation space of the III area is small in space, no need for visor parts, space utilization efficiency is greatly improved, assembly precision is high, and the heat sink does not need polishing, aluminum plating and the like, and the cost of parts is reduced. From the point of view of light distribution, the III region forming structure provided by the invention has simpler light distribution and greatly improves the light distribution efficiency.
Claims (12)
- 一种LED光源远近光一体车灯模组,包括聚光器(1)、遮光罩(2)、透镜(4)、散热器(6)、远、近光LED电路板、反射镜,其特征在于,LED light source far and near light integrated lamp module, comprising concentrator (1), hood (2), lens (4), heat sink (6), far and low beam LED circuit board, mirror, and its characteristics Yes,所述聚光器1前部,即近透镜部设置有遮光罩(2),a hood (2) is disposed at a front portion of the concentrator 1, that is, a near lens portion.所述聚光器(1)后方,即近光源部分别设置远光LED电路板(5)及近光LED电路板(8),The high-light LED circuit board (5) and the low-beam LED circuit board (8) are respectively disposed behind the concentrator (1), that is, the near-light source portion.所述反射镜包括分别设置于聚光器(1)后方的一级反射镜(10)和二级反射镜(9),The mirror includes a primary mirror (10) and a secondary mirror (9) respectively disposed behind the concentrator (1).一级反射镜(10)和二级反射镜(9)用于形成近光光形,其中一级反射镜(10)能够独立形成近光光形的展宽,二级反射镜(9)的存在,一方面增加形成近光光形的光线数以提高光效,另一方面,二级反射镜(9)反射的一部分光用于形成近光光形的III区(5-3),The primary mirror (10) and the secondary mirror (9) are used to form a low beam shape, wherein the primary mirror (10) is capable of independently forming a broadening of the low beam shape, and the presence of the secondary mirror (9) On the one hand, the number of rays forming the low beam shape is increased to improve the light effect, and on the other hand, a part of the light reflected by the secondary mirror (9) is used to form the III region (5-3) of the low beam shape,所述近光LED电路板(8)上的LED光源发出的光线经所述一级反射镜(10)和所述二级反射镜(9)反射,其中大部分光线经所述透镜(4)折射后射出,在屏幕上形成近光光形的展宽(5-1),另一小部分光线经所述聚光器(1)反射和折射后再从所述透镜(4)射出,形成近光光形的截止线(5-2)和III区(5-3),Light emitted by the LED light source on the low-beam LED circuit board (8) is reflected by the primary mirror (10) and the secondary mirror (9), and most of the light passes through the lens (4) After being refracted, the broadening (5-1) of the low beam shape is formed on the screen, and another small portion of the light is reflected and refracted by the concentrator (1) and then emitted from the lens (4) to form a near Light-light cut-off line (5-2) and III area (5-3),在所述聚光器(1)的左或右部开设有块状空腔结构。A block-shaped cavity structure is opened in the left or right portion of the concentrator (1).
- 如权利要求1所述一种LED光源远近光一体车灯模组,其特征在于,An LED light source near-light integrated vehicle lamp module according to claim 1, wherein聚光器(1)用于左或右部车灯,远光LED光源(2)中位于对应于聚光器(1)左或右部上方开口的块状空腔结构(7)后端的远光LED光源可以单独实现亮灭。The concentrator (1) is used for the left or right headlights, and the far-light LED light source (2) is located at the rear end of the block-shaped cavity structure (7) corresponding to the opening above the left or right portion of the concentrator (1). The light LED light source can be individually turned on and off.
- 如权利要求1所述一种LED光源远近光一体车灯模组,其特征在于,An LED light source near-light integrated vehicle lamp module according to claim 1, wherein所述聚光器(1)包括至少一个远光聚光结构(1-1)、III区光形形成结构(1-2)和截止线形成结构(1-3),The concentrator (1) includes at least one high beam concentrating structure (1-1), a III area light forming structure (1-2), and a cutoff line forming structure (1-3).所述III区光形形成结构(1-2)位于所述聚光器(1)上部,The III-region light-forming structure (1-2) is located at an upper portion of the concentrator (1).所述截止线形成结构(1-3)位于所述聚光器(1)前端,即近透镜端。 The cut-off line forming structure (1-3) is located at the front end of the concentrator (1), that is, near the lens end.
- 如权利要求3所述一种LED光源远近光一体车灯模组,其特征在于,An LED light source near-light integrated vehicle lamp module according to claim 3, wherein所述III区光形形成结构(1-2)包括III区光形展宽形成结构(1-2-1)、III区亮度降低结构(1-2-2)及50L暗区形成结构(1-2-3)。The III-region light-forming structure (1-2) includes a III-region light-shaped broadening structure (1-2-1), a III-region luminance reduction structure (1-2-2), and a 50-L dark region forming structure (1) 2-3).
- 如权利要求4所述一种LED光源远近光一体车灯模组,其特征在于,The LED light source far and near light integrated vehicle light module according to claim 4, wherein所述III区光形展宽形成结构(1-2-1)后端,即近光源端的端面为外形呈内凹的圆弧形或呈外凸的圆弧形。The light-shaped broadening of the III region forms the rear end of the structure (1-2-1), that is, the end surface of the near-light source end is a circular arc shape having a concave shape or a convex arc shape.
- 如权利要求4所述一种LED光源远近光一体车灯模组,其特征在于,The LED light source far and near light integrated vehicle light module according to claim 4, wherein所述III区光形展宽形成结构(1-2-1)后端,即近光源端的端面呈平面形状。The light-shaped broadening of the III region forms the rear end of the structure (1-2-1), that is, the end surface of the near-light source end has a planar shape.
- 如权利要求3所述一种LED光源远近光一体车灯模组,其特征在于,An LED light source near-light integrated vehicle lamp module according to claim 3, wherein所述III区光形亮度降低结构(1-2-2)设置于III区展宽形成结构(1-2-1)旁侧,为开口向前下方的方孔形结构,该结构用于降低近光光形中的III区的局部亮度,使得III区的局部亮度更可控。The III-region light-shaped luminance reduction structure (1-2-2) is disposed on the side of the III-region widening forming structure (1-2-1), and is a square-hole structure in which the opening is forward and downward, and the structure is used to reduce the near The local brightness of the III region in the light pattern makes the local brightness of the III region more controllable.
- 如权利要求7所述一种LED光源远近光一体车灯模组,其特征在于,An LED light source near-light integrated vehicle lamp module according to claim 7, wherein所述方孔形结构尺寸范围如下:The square hole structure size range is as follows:长2.5-3.0mm,宽0.3-0.6mm,高0.2-0.3mm。It is 2.5-3.0mm long, 0.3-0.6mm wide and 0.2-0.3mm high.
- 如权利要求2所述一种LED光源远近光一体车灯模组,其特征在于,The LED light source far and near light integrated vehicle light module according to claim 2, wherein所述50L暗区形成结构(1-2-3)垂直于光线传播方向、即近光照射轴向呈三角形凸起,三角形凸起尺寸为:长3-5mm,宽0.3-0.5mm,高0.4-0.6mm,该结构使近光光形中50L区域亮度可控。The 50L dark area forming structure (1-2-3) is perpendicular to the light propagation direction, that is, the near-light irradiation axial direction is a triangular protrusion, and the triangular protrusion size is: 3-5 mm in length, 0.3-0.5 mm in width, and 0.4 in height. -0.6mm, this structure makes the brightness of the 50L area in the low beam shape controllable.
- 如权利要求9所述一种LED光源远近光一体车灯模组,其特征在于,An LED light source near-light integrated vehicle lamp module according to claim 9, wherein所述50L暗区形成结构(1-2-3)垂直于光线传播方向的三角形凸起结构为底边 10-20°的等腰三角形。The 50L dark area forming structure (1-2-3) is perpendicular to the direction of light propagation, and the triangular convex structure is the bottom side 10-20° isosceles triangle.
- 如权利要求3所述一种LED光源远近光一体车灯模组,其特征在于,An LED light source near-light integrated vehicle lamp module according to claim 3, wherein所述截止线形成结构(1-3)前,即近透镜端的端面的轮廓曲线用于形成呈15°或45°的截止线形状,轮廓端面呈垂直于光线走向及/或沿光线走向的内凹或外凸的圆弧形,所述圆弧形半径为R40-50mm。Before the cut-off line forming structure (1-3), that is, the contour curve of the end surface of the near lens end is used to form a cut-off line shape of 15° or 45°, and the end surface of the contour is perpendicular to the direction of the light and/or along the direction of the light. A concave or convex arc shape having a radius of R40-50 mm.
- 如权利要求11所述一种LED光源远近光一体车灯模组,其特征在于,An LED light source near-light integrated lamp module according to claim 11, wherein所述截止线形成结构(1-3)前,即近透镜端的端面的轮廓曲线用于形成呈15°或45°的截止线形状,轮廓端面呈垂直于光线走向及沿光线走向的内凹圆弧形。 Before the cut-off line forming structure (1-3), that is, the contour curve of the end surface of the near lens end is used to form a cut-off line shape of 15° or 45°, and the contour end surface is a concave circle perpendicular to the light direction and along the light direction. arc.
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