WO2019095562A1 - Method for manufacturing tft substrate - Google Patents

Method for manufacturing tft substrate Download PDF

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Publication number
WO2019095562A1
WO2019095562A1 PCT/CN2018/074991 CN2018074991W WO2019095562A1 WO 2019095562 A1 WO2019095562 A1 WO 2019095562A1 CN 2018074991 W CN2018074991 W CN 2018074991W WO 2019095562 A1 WO2019095562 A1 WO 2019095562A1
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Prior art keywords
oxide semiconductor
layer
semiconductor layer
tft substrate
fabricating
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PCT/CN2018/074991
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French (fr)
Chinese (zh)
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韦显旺
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深圳市华星光电技术有限公司
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Publication of WO2019095562A1 publication Critical patent/WO2019095562A1/en

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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/125Active-matrix OLED [AMOLED] displays including organic TFTs [OTFT]

Definitions

  • the present invention relates to the field of display technologies, and in particular, to the fabrication of a TFT substrate.
  • OLED Organic Light Emitting Display
  • OLED has self-luminous, no backlight, high contrast, thin thickness, wide viewing angle, fast response, flexible panel, wide temperature range, Excellent features such as simple construction and process are considered to be the emerging application technologies for next-generation flat panel displays.
  • oxide semiconductors have higher electron mobility, and compared to low-temperature polysilicon (LTPS), oxide semiconductors have simple process, high compatibility with amorphous silicon processes, and high generations. The production line is compatible and has been widely used.
  • LTPS low-temperature polysilicon
  • a common structure of an oxide semiconductor thin film transistor (TFT) substrate is an etch barrier layer (ESL) structure, but the structure itself has certain problems, mainly in the required mask and lithography process. More, increased process time and process complexity.
  • ESL etch barrier layer
  • An object of the present invention is to provide a method for fabricating a TFT substrate that reduces the number of masks and shortens the process flow, and provides the following technical solutions:
  • the photoresist layer remaining after the patterning is removed, and the oxide semiconductor layer covered by the photoresist layer remaining after being patterned forms a channel region.
  • the oxide semiconductor layer is deposited on the substrate, and after forming the channel region, the method further comprises the steps of:
  • the metal layer to form a gate, a gate line, a source line, and a drain line, the gate and the gate line being electrically connected, the gate being disposed corresponding to the channel region,
  • the source line is connected to the source through the connection hole
  • the drain line is connected to the drain through another connection hole
  • the source line is spaced apart from the gate and the gate line
  • the drain line is spaced apart from the gate and the gate line.
  • the method further comprises the following steps:
  • a buffer layer is deposited on the substrate.
  • connection holes Patterning the insulating layer, defining two connection holes, the connection holes penetrating through the insulating layer, respectively connecting the source line and the drain line;
  • the source is connected to the source line, the drain and the drain line are connected, and the channel region corresponds to the gate Extreme setting.
  • connection hole is filled with the oxide semiconductor layer.
  • the action of depositing the oxide semiconductor layer is achieved by a physical vapor deposition method.
  • the material of the oxide semiconductor layer is IGZO.
  • the action of partitioning the exposed oxide semiconductor layer is realized by a halftone process.
  • the plasma of the conductord half-exposed area is helium or argon.
  • a protective layer is deposited after the steps of the above method are completed.
  • a semiconductor is formed on the oxide semiconductor layer by a portionwise exposure method, and a region corresponding to the source, the drain, and the pixel electrode is formed on the oxide semiconductor layer.
  • the conductor is formed, and the remaining area is removed by wet etching, corresponding to the position of the insulating region.
  • FIG. 1 is a schematic flow chart of a first embodiment of a method for fabricating a TFT substrate of the present invention
  • FIG. 2 is a schematic view showing a step of depositing an oxide semiconductor in a method of fabricating a TFT substrate of the present invention
  • FIG. 3 is a schematic view showing a coating photoresist of a method for fabricating a TFT substrate of the present invention
  • FIG. 4 is a schematic view showing a partial exposure of a method for fabricating a TFT substrate of the present invention
  • FIG. 5 is a schematic view showing the removal of photoresist by the method for fabricating the TFT substrate of the present invention
  • FIG. 6 is a schematic view showing a conductor forming process of a method for fabricating a TFT substrate of the present invention
  • FIG. 7 is a schematic view showing a method of fabricating a TFT substrate of the present invention.
  • FIG. 8 is a schematic plan view showing the method of fabricating the TFT substrate of the present invention.
  • FIG. 9 is a schematic flow chart of a second embodiment of a method for fabricating a TFT substrate of the present invention.
  • FIG. 10 is a schematic view showing an insulating layer of a second embodiment of a method for fabricating a TFT substrate of the present invention.
  • FIG. 11 is a schematic view showing a second embodiment of a method for fabricating a TFT substrate of the present invention.
  • FIG. 12 is a schematic plan view showing a second embodiment of a method for fabricating a TFT substrate of the present invention after defining a connection hole;
  • FIG. 13 is a schematic view showing a metal layer of a second embodiment of a method for fabricating a TFT substrate of the present invention.
  • FIG. 14 is a schematic view showing the second embodiment of the method for fabricating the TFT substrate of the present invention.
  • Figure 15 is a plan view showing the second embodiment of the method for fabricating the TFT substrate of the present invention.
  • 16 is a schematic view showing a second embodiment of a method for fabricating a TFT substrate of the present invention.
  • FIG. 17 is a schematic flow chart of a third embodiment of a method for fabricating a TFT substrate of the present invention.
  • FIG. 18 is a schematic view showing a third embodiment of a method for fabricating a TFT substrate of the present invention with all photoresist layers removed;
  • Fig. 19 is a schematic view showing the third embodiment of the method for fabricating the TFT substrate of the present invention.
  • the manufacturing method of the first embodiment of the present invention specifically includes the following steps:
  • the substrate 10 may be a transparent substrate, such as glass, plastic or the like.
  • the material of the oxide semiconductor layer 20 may be IGZO, which may be deposited by physical vapor deposition, and the oxide semiconductor layer 20 may be deposited on the substrate 10 or deposited on the substrate.
  • the structural layer other than the substrate 10 such as a buffer layer or an insulating layer.
  • a coating is formed on the surface of the oxide semiconductor layer 20 to form the photoresist layer 21.
  • the oxide semiconductor layer 20 is subjected to partial exposure, and the photoresist layer 21 is patterned to expose opposite portions of the oxide semiconductor layer 20;
  • the halftone process is employed, that is, the photoresist layer 21 is subjected to partial exposure using a halftone.
  • the half palette includes, in addition to the unexposed portion and the half exposed portion, and of course, a portion of the full exposure may be included.
  • Such an arrangement can form three kinds of exposure results of the photoresist layer 21 full exposure region 03, half exposure region 02, and non-exposure region 01 in one exposure process.
  • the position of the unexposed area 01 corresponds to a portion of the gate electrode 051 to be formed on the TFT substrate
  • the position of the half-exposure area 02 corresponds to the source 0210, the drain electrode 0211, and the pixel electrode 0212 of the TFT substrate to be formed.
  • the position of the fully exposed region 03 corresponds to the region of the insulating layer 031 where the TFT substrate is to be formed.
  • the correspondence of the positions in the present description is the correspondence relationship between the upper and lower layers of each structural layer, that is, the corresponding relationship of the projected areas of the respective structural layers on the substrate 10.
  • the photoresist layer 21 Removing the photoresist layer 21 on the fully exposed region 03 by a wet etching process, and graying out the remaining photoresist layer 21, at which time the non-exposed region 01 and the half-exposed region 02 are further
  • the photoresist layer 21 is left, see FIG. 5. It can be understood that the thickness of the photoresist layer 21 at the non-exposed area 01 is greater than the thickness of the photoresist layer 21 at the half-exposed area 02. Thicker, so in the process of ashing the photoresist layer 21, by setting and controlling the depth of ashing, when the oxide semiconductor layer 20 at the half-exposed region 02 is exposed, the non-exposure
  • the photoresist layer 21 at the region 01 also has a portion remaining. At this time, the half-exposure region 02 is divided into a portion to form the source electrode 0210, and the portion of the drain electrode 0211 and the pixel electrode region 0212 is to be formed, and the two portions are relatively independent.
  • the opposite portions of the oxide semiconductor layer 20 are conductorized, a part of which forms a source 0210, and another part forms a drain electrode 0211 and a pixel electrode 0212 electrically connected to the drain electrode 0211;
  • a helium gas or an argon plasma is generally used, and the process conditions are a cavity pressure of 10 to 150 mT, an RF energy of 800 to 10000 W, and a gas flow rate. 200 to 4000 sccm.
  • the conductive oxide semiconductor layer 20 is changed from a first all-semiconductor state to a "conductor-semiconductor-conductor" state, at which time the source electrode 0210 and the drain electrode 0211 are formed.
  • the pixel electrode 0212 see FIG.
  • the patterned photoresist layer 21 is removed, and the oxide semiconductor layer 20 covered by the patterned photoresist layer 21 serves as a channel region 011.
  • the remaining photoresist layer 21 at the oxide semiconductor layer 20 is removed by ashing, and the oxide semiconductor layer 20 includes a conductor 021 and a semiconductor channel region 011, as shown in FIG.
  • the semiconductor exists as the channel region 011 structure of the TFT substrate.
  • the position of the channel region 011 corresponds to the position of the gate electrode 051, and the function of the TFT substrate is ensured.
  • the area exposure is performed on the oxide semiconductor layer 20, and the conductor 021 including the source electrode 0210, the drain electrode 0211, and the pixel electrode 0212 is formed at a time, and
  • the semiconductor having the channel region 011 structure corresponding to the position of the gate electrode 051 also forms a space of the insulating layer 031 so that each sub-pixel region exists independently and can perform a normal function.
  • the method can be combined with the fabrication of the gate layer 051 and the source lines 040, the drain lines 041 and the like to reduce a photolithography process and simplify the fabrication process of the conventional planar oxide semiconductor TFT substrate.
  • Figure 9 is a second embodiment of a method of fabricating a planar oxide semiconductor TFT substrate of the present invention, the specific steps are as follows:
  • the substrate 10 may be a transparent substrate, such as glass, plastic or the like.
  • the buffer layer may be a silicon oxide buffer layer, which is not shown in the drawing.
  • the buffer layer is mainly used for the effects of contaminants, bending stress and the like encountered in the subsequent process of the barrier-type oxide semiconductor TFT substrate.
  • the buffer layer may not be disposed to save manufacturing time.
  • the material of the oxide semiconductor layer 20 may be IGZO, and the deposition manner thereof may be physical vapor deposition specific, as shown in FIG. 2, the material of the oxide semiconductor layer 20 may be IGZO, and deposition thereof.
  • the mode can be physical vapor deposition.
  • the photoresist layer 21 is coated on the surface of the oxide semiconductor layer 20.
  • the halftone process is employed, that is, the photoresist layer 21 is subjected to partial exposure using a halftone.
  • the half palette includes, in addition to the unexposed portion and the half exposed portion, and of course, a portion of the full exposure may be included.
  • Such an arrangement can form three kinds of exposure results of the photoresist layer 21 full exposure region 03, half exposure region 02, and non-exposure region 01 in one exposure process.
  • the photoresist layer 21 Removing the photoresist layer 21 on the fully exposed region 03 by a wet etching process, and graying out the remaining photoresist layer 21, at which time the non-exposed region 01 and the half-exposed region 02 are further
  • the photoresist layer 21 is left, see FIG. 5. It can be understood that the thickness of the photoresist layer 21 at the non-exposed area 01 is greater than the thickness of the photoresist layer 21 at the half-exposed area 02. Thicker, so in the process of ashing the photoresist layer 21, by setting and controlling the depth of ashing, when the oxide semiconductor layer 20 at the half-exposed region 02 is exposed, the non-exposure
  • the photoresist layer 21 at the region 01 also has a portion remaining. At this time, the half-exposure region 02 is divided into a portion where the source electrode 0210 is to be formed, and another portion of the drain electrode 0211 and the pixel electrode region 0212 is to be formed, and the two portions are relatively independent
  • the exposed two portions of the oxide semiconductor layer 20 to be electrically conductive, a helium gas or an argon plasma is generally used, and the process conditions are a cavity pressure of 10 to 150 mT, an RF energy of 800 to 10000 W, and a gas flow rate of 200. ⁇ 4000sccm.
  • the conductive oxide semiconductor layer 20 is changed from a first all-semiconductor state to a "conductor-semiconductor-conductor" state, at which time the source electrode 0210 and the drain electrode 0211 are formed.
  • the pixel electrode 0212 see FIG.
  • the patterned photoresist layer 21 is removed, and the oxide semiconductor layer 20 covered by the patterned photoresist layer 21 becomes the channel region 011.
  • the remaining photoresist layer 21 at the oxide semiconductor layer 20 is removed by ashing, and the oxide semiconductor layer 20 includes a conductor 021 and a semiconductor channel region 011, as shown in FIG.
  • the semiconductor exists as the channel region 011 structure of the TFT substrate.
  • the position of the channel region 011 corresponds to the position of the gate electrode 051, and the function of the TFT substrate is ensured.
  • the insulating layer 031 needs to completely cover the entire range of the sub-pixel region.
  • the insulating layer 031 is patterned to form two connection holes 04 on the insulating layer 031, through the insulating layer 031 to expose the source 0210 and the drain 0211;
  • the pattern of the connection holes 04 is defined by photolithography, and here, the photomask is used for the second time in the method of manufacturing the TFT substrate of the present invention.
  • the shape of the connection hole 04 is etched on the insulating layer 031 by a dry etching process, that is, the material of the insulating layer 031 in the pattern of the connection hole 04 is removed, so that The conductor 021 in the lower portion of the insulating layer 031, that is, the source electrode 0210 and the drain electrode 0211 are exposed, one of the connection holes 04 communicates with the source 0210, and the other of the connection holes 04 communicates with the drain Pole 021.
  • a metal layer 05 is further deposited on the insulating layer 031, and the connection hole 04 needs to be filled with the metal layer 05 to turn on the path of the conductor 021 to the metal layer 05. See Figure 13. It can be understood that the metal layer 05 is connected to the source 0210 and the drain 0211 portion of the conductor 021.
  • the metal layer 05 to form a gate electrode 051, a gate line 052, a source line 040, and a drain line 041, the gate 051 and the gate line 052 being electrically connected, the gate 051 is corresponding to the channel region 011, the source line 040 is connected to the source 0210 through the connection hole 04, and the drain line 041 is connected to the drain 0211 through another connection hole 04.
  • the source line 040 is spaced apart from the gate 051 and the gate line 052, and the drain line 041 is spaced apart from the gate 051 and the gate line 052;
  • a pattern of the gate electrode 051, the gate line 052, the source line 040, and the drain line 041 is defined on the metal layer 05 by photolithography.
  • the gate electrode 051, the gate line 052, the source line 040, and the drain line 041 are formed by a wet etching process using a defined pattern.
  • the photomask is used for the third time in the method of manufacturing the TFT substrate of the present invention.
  • the gate electrode 051 is disposed corresponding to the channel region 011, the source line 040 is connected to the source electrode 0210 through the connection hole 04, and the drain line 041 is connected to the other through the connection hole 04.
  • the drain line 0211 is spaced apart from the gate electrode 051 and the gate line 052, and the drain line 041 is spaced apart from the gate electrode 051 and the gate line 052.
  • a protective layer 06 is deposited on top to protect the TFT substrate of the present invention. It can be understood that in some embodiments, the function of the TFT substrate can also be realized without depositing the protective layer 06.
  • FIG. 17 A third embodiment of a method for fabricating a planar oxide semiconductor TFT substrate of the present invention is shown in FIG. 17, and includes the following steps:
  • the substrate 10 may be a transparent substrate, such as glass, plastic or the like.
  • the metal layer 05 is directly deposited on the substrate 10.
  • the metal layer 05 is patterned, and a gate electrode 051, a gate line 052 and a source line 040, and the drain line 041 are defined;
  • the shape of the gate electrode 051, the gate line 052, the source line 040, and the drain line 041 is formed by photolithography and/or wet etching. It can be understood that the photomask is used for the first time in this embodiment.
  • the insulating layer 031 is deposited over the gate electrode 051, the gate line 052, the source line 040, and the drain line 041.
  • the insulating layer 031 is patterned to define and form a pattern of the connection holes 04. It can be understood that the position of the connection hole 04 is at the position of the source line 040 and the drain line 041. It can be understood that the photomask is used for the second time in this embodiment. Specifically, the shape of the connection hole 04 is etched on the insulating layer 031 by a dry etching process, that is, the material of the insulating layer 031 in the pattern of the connection hole 04 is removed, so that the insulating layer The source line 040 and the drain line 041 in the lower portion of 031 are exposed.
  • the material of the oxide semiconductor layer 20 may be IGZO, and the deposition manner may be physical vapor deposition. It can be understood that the oxide semiconductor layer 20 fills the connection hole 40 during deposition, and turns on the source line 040 and the drain line 041.
  • the photoresist layer 21 is coated on the surface of the oxide semiconductor layer 20.
  • the oxide semiconductor layer 20 is subjected to partial exposure, and no exposure is performed in a region corresponding to the gate electrode 051, and is performed in a region of the source line 040 and the drain line 0211 and the pixel electrode 0212. Half exposure, fully exposed in the rest of the area;
  • the halftone process is employed, that is, the photoresist layer 21 is subjected to partial exposure using a halftone.
  • the half palette includes a part of the half exposure portion in addition to the fully exposed portion and the non-exposed portion, and the photoresist layer 21 can be formed in the entire exposure process by the full exposure region 03, the half exposure region 02, and the non-exposure. Three exposure results for area 01.
  • the position of the unexposed area 01 corresponds to the portion of the gate 051 of the embodiment
  • the position of the half-exposure area 02 corresponds to the source 0210, the drain 0211, and the The area of the pixel electrode 0212
  • the position of the fully exposed area 03 corresponds to the area of the insulating layer 031 of the present embodiment. It can be understood that the correspondence of the positions in the present description is the upper and lower correspondence relationship between the structural layers, that is, the corresponding relationship of the projected areas of the respective structural layers on the substrate 10.
  • photomask is used for the third time in this embodiment.
  • the photoresist layer 21 on the fully exposed region 03 is removed by a wet etching process.
  • the photoresist layer 21 is ashed, and the photoresist layer 21 is left on the non-exposed area 01 and the half-exposed area 02. It can be understood that the non-exposed area 01
  • the thickness of the photoresist layer 21 is thicker than the thickness of the photoresist layer 21 at the half-exposed region 02, so by setting and controlling the gray during the ashing of the photoresist layer 21
  • the depth of the photoresist layer 21 at the unexposed area 01 is still partially left when the oxide semiconductor layer 20 at the half-exposed area 02 is exposed.
  • the semi-exposed area 02 is processed into a conductor 021 by a conductor process using a plasma to form the source electrode 0210, the drain electrode 0211, and the pixel electrode 0212;
  • the exposed oxide semiconductor layer 20 to be conductorized, helium gas or argon plasma is usually used, and the conditions of the process are a cavity pressure of 10 to 150 mT, an RF energy of 800 to 10000 W, and a gas flow rate of 200 to 4000 sccm.
  • the conductive oxide semiconductor layer 20 is changed from a first all-semiconductor state to a "conductor-semiconductor-conductor" state, at which time the source electrode 0210, the drain electrode 0211, and the pixel electrode 0212 are formed. .
  • the source electrode 0210 is connected to the source line 040
  • the drain electrode 0211 and the drain line 041 are connected to the channel.
  • the region, that is, the semiconductor 011 is disposed corresponding to the gate 051.
  • the remaining photoresist layer 21 at the oxide semiconductor layer 20 is removed by ashing, and the oxide semiconductor layer 20 includes a conductor 021 and a semiconductor.
  • the semiconductor exists as a channel region 011 structure of the TFT substrate, see FIG.
  • the position of the channel region 011 corresponds to the position of the gate electrode 051, and the function of the TFT substrate is ensured.
  • a protective layer 06 is deposited on the upper layer to protect the planar oxide semiconductor TFT substrate. It can be understood that in some embodiments, the function of the TFT substrate can also be realized without depositing the protective layer 06.
  • a semiconductor is formed on the oxide semiconductor layer corresponding to the gate electrode by a process of the partition exposure process, a conductor is formed in a region corresponding to the source, the drain, and the pixel electrode, and the remaining portion is wet-etched. After removal, the position of the corresponding insulation zone.
  • the TFT substrate which is required to be formed by four photolithography processes is compressed into three photolithography processes, thereby eliminating a photolithography process flow, simplifying the process, and improving the production efficiency.

Abstract

The present invention relates to the field of display manufacturing. Provided is a method for manufacturing a TFT substrate (100). By means of a zone exposure process, on an oxide semi-conductor layer (20) are a semi-conductor area (011) formed corresponding to a gate electrode (051) and conductor areas (021) formed corresponding to areas of a source electrode (0210), a drain electrode (0211) and a pixel electrode (0212) successively, and the remaining parts correspond to the position of an insulating area after same are removed. In comparison to a manufacturing method in the prior art, the TFT substrate (100) needing to be formed by means of four photoetching processes is formed instead in three photoetching processes, thus omitting one photoetching process flow, simplifying the process and improving the production efficiency.

Description

TFT基板的制作方法TFT substrate manufacturing method 技术领域Technical field
本发明涉及显示技术领域,尤其涉及一种TFT基板的制作。The present invention relates to the field of display technologies, and in particular, to the fabrication of a TFT substrate.
背景技术Background technique
有机电致发光显示器件(Organic Light Emitting Display,OLED)由于同时具备自发光,不需背光源、对比度高、厚度薄、视角广、反应速度快、可用于挠曲性面板、使用温度范围广、构造及制程较简单等优异特性,被认为是下一代平面显示器的新兴应用技术。在OLED大尺寸面板生产中,氧化物半导体由于具有较高的电子迁移率,而且相比低温多晶硅(LTPS),氧化物半导体制程简单,与非晶硅制程相容性较高,且与高世代生产线兼容而得到了广泛的应用。Organic Light Emitting Display (OLED) has self-luminous, no backlight, high contrast, thin thickness, wide viewing angle, fast response, flexible panel, wide temperature range, Excellent features such as simple construction and process are considered to be the emerging application technologies for next-generation flat panel displays. In the production of large-size OLED panels, oxide semiconductors have higher electron mobility, and compared to low-temperature polysilicon (LTPS), oxide semiconductors have simple process, high compatibility with amorphous silicon processes, and high generations. The production line is compatible and has been widely used.
目前,氧化物半导体薄膜晶体管(Thin Film Transistor,TFT)基板的常用结构为具有蚀刻阻挡层(ESL)的结构,但该结构本身存在一定的问题,主要表现在需要的光罩及光刻制程较多,增加了制程时间和工艺复杂性。At present, a common structure of an oxide semiconductor thin film transistor (TFT) substrate is an etch barrier layer (ESL) structure, but the structure itself has certain problems, mainly in the required mask and lithography process. More, increased process time and process complexity.
发明内容Summary of the invention
本发明的目的在于提供一种减少光罩数量、缩短工序流程的TFT基板的制作方法,提供如下技术方案:An object of the present invention is to provide a method for fabricating a TFT substrate that reduces the number of masks and shortens the process flow, and provides the following technical solutions:
提供基板;Providing a substrate;
在所述基板的一侧沉积氧化物半导体层;Depositing an oxide semiconductor layer on one side of the substrate;
形成覆盖所述氧化物半导体层的光阻层;Forming a photoresist layer covering the oxide semiconductor layer;
分区曝光将所述光阻层图案化,以露出所述氧化物半导体层相对的两部分;Partition exposure patterning the photoresist layer to expose opposite portions of the oxide semiconductor layer;
将所述氧化物半导体层相对的两部分进行导体化,其中一部分形成源极,另一部分形成漏极及与漏极电连接的像素电极;Conducting two opposite portions of the oxide semiconductor layer, one of which forms a source, and the other portion forms a drain and a pixel electrode electrically connected to the drain;
去除图案化后剩余的所述光阻层,被图案化后剩余的所述光阻层覆盖的所述氧化物半导体层形成沟道区。The photoresist layer remaining after the patterning is removed, and the oxide semiconductor layer covered by the photoresist layer remaining after being patterned forms a channel region.
其中,所述氧化物半导体层沉积在所述基板上,在形成所述沟道区后,还包括以下步骤:Wherein the oxide semiconductor layer is deposited on the substrate, and after forming the channel region, the method further comprises the steps of:
沉积绝缘层;Depositing an insulating layer;
图案化所述绝缘层,以在所述绝缘层上形成两个连接孔,使其贯穿所述绝缘层以露出所述源极和所述漏极;Patterning the insulating layer to form two connection holes on the insulating layer to penetrate the insulating layer to expose the source and the drain;
沉积金属层;Depositing a metal layer;
图案化所述金属层,以形成栅极、栅极线、源极线和漏极线,所述栅极和所述栅极线电连接,所述栅极对应所述沟道区设置,所述源极线通过所述连接孔连接所述源极,所述漏极线通过另一个所述连接孔连接所述漏极,所述源极线与所述栅极及所述栅极线间隔设置,所述漏极线与所述栅极及所述栅极线间隔设置。Patterning the metal layer to form a gate, a gate line, a source line, and a drain line, the gate and the gate line being electrically connected, the gate being disposed corresponding to the channel region, The source line is connected to the source through the connection hole, the drain line is connected to the drain through another connection hole, and the source line is spaced apart from the gate and the gate line The drain line is spaced apart from the gate and the gate line.
其中,在所述基板上沉积所述氧化物半导体层之前,还包括以下步骤:Wherein, before depositing the oxide semiconductor layer on the substrate, the method further comprises the following steps:
在所述基板上沉积一层缓冲层。A buffer layer is deposited on the substrate.
其中,在沉积所述氧化物半导体层之前,还包括以下步骤:Wherein, before depositing the oxide semiconductor layer, the following steps are further included:
提供基板;Providing a substrate;
在所述基板上沉积金属层;Depositing a metal layer on the substrate;
图案化所述金属层,形成栅极、栅极线和源极线、漏极线;Patterning the metal layer to form a gate, a gate line, a source line, and a drain line;
沉积绝缘层;Depositing an insulating layer;
对所述绝缘层进行图案化,定义两个连接孔,所述连接孔贯穿所述绝缘层,分别连通所述源极线和所述漏极线;Patterning the insulating layer, defining two connection holes, the connection holes penetrating through the insulating layer, respectively connecting the source line and the drain line;
在将所述氧化物半导体层相对的两部分进行导体化时,将所述源极连通所述源极线,所述漏极及连通所述漏极线,所述沟道区对应所述栅极设置。When the opposite portions of the oxide semiconductor layer are conductorized, the source is connected to the source line, the drain and the drain line are connected, and the channel region corresponds to the gate Extreme setting.
其中,在沉积所述氧化物半导体层时,用所述氧化物半导体层填充所述连接孔。Wherein, in depositing the oxide semiconductor layer, the connection hole is filled with the oxide semiconductor layer.
其中,沉积所述氧化物半导体层的动作通过物理气相沉积法实现。Among them, the action of depositing the oxide semiconductor layer is achieved by a physical vapor deposition method.
其中,所述氧化物半导体层的材料为IGZO。Wherein, the material of the oxide semiconductor layer is IGZO.
其中,分区曝光所述氧化物半导体层的动作采用半色调工艺实现。Among them, the action of partitioning the exposed oxide semiconductor layer is realized by a halftone process.
其中,导体化半曝光区域的所述等离子体为氦气或氩气。Wherein, the plasma of the conductord half-exposed area is helium or argon.
其中,在完成上述方法步骤后再沉积一层保护层。Wherein, a protective layer is deposited after the steps of the above method are completed.
本发明TFT基板的制作方法,在沉积所述氧化物半导体层后,通过分区曝光的方法,在所述氧化物半导体层上先后对应栅极形成半导体,对应源极、漏极和像素电极的区域形成导体,其余区域通过湿法蚀刻去除后,对应绝缘区的位置。相比于现有技术的制造方法,将需要四道光刻工序成型的TFT基板,压缩到三道光刻工序内成型,省去了一道光刻工序流程,简化工艺,提高了生产效率。In the method for fabricating a TFT substrate of the present invention, after depositing the oxide semiconductor layer, a semiconductor is formed on the oxide semiconductor layer by a portionwise exposure method, and a region corresponding to the source, the drain, and the pixel electrode is formed on the oxide semiconductor layer. The conductor is formed, and the remaining area is removed by wet etching, corresponding to the position of the insulating region. Compared with the prior art manufacturing method, the TFT substrate which is required to be formed by four photolithography processes is compressed into three photolithography processes, thereby eliminating a photolithography process flow, simplifying the process, and improving the production efficiency.
附图说明DRAWINGS
图1是本发明TFT基板的制作方法第一实施例的流程示意图;1 is a schematic flow chart of a first embodiment of a method for fabricating a TFT substrate of the present invention;
图2是本发明TFT基板的制作方法沉积氧化物半导体步骤的示意图;2 is a schematic view showing a step of depositing an oxide semiconductor in a method of fabricating a TFT substrate of the present invention;
图3是本发明TFT基板的制作方法涂布光阻的示意图;3 is a schematic view showing a coating photoresist of a method for fabricating a TFT substrate of the present invention;
图4是本发明TFT基板的制作方法分区曝光的示意图;4 is a schematic view showing a partial exposure of a method for fabricating a TFT substrate of the present invention;
图5是本发明TFT基板的制作方法去除光阻的示意图;5 is a schematic view showing the removal of photoresist by the method for fabricating the TFT substrate of the present invention;
图6是本发明TFT基板的制作方法导体化工艺的示意图;6 is a schematic view showing a conductor forming process of a method for fabricating a TFT substrate of the present invention;
图7是本发明TFT基板的制作方法完成后的示意图;7 is a schematic view showing a method of fabricating a TFT substrate of the present invention;
图8是本发明TFT基板的制作方法完成后的平面示意图;8 is a schematic plan view showing the method of fabricating the TFT substrate of the present invention;
图9是本发明TFT基板的制作方法第二实施例的流程示意图;9 is a schematic flow chart of a second embodiment of a method for fabricating a TFT substrate of the present invention;
图10是本发明TFT基板的制作方法第二实施例绝缘层的示意图;10 is a schematic view showing an insulating layer of a second embodiment of a method for fabricating a TFT substrate of the present invention;
图11是本发明TFT基板的制作方法第二实施例定义连接孔的示意图;11 is a schematic view showing a second embodiment of a method for fabricating a TFT substrate of the present invention;
图12是本发明TFT基板的制作方法第二实施例定义连接孔后的平面示意图;12 is a schematic plan view showing a second embodiment of a method for fabricating a TFT substrate of the present invention after defining a connection hole;
图13是本发明TFT基板的制作方法第二实施例金属层的示意图;13 is a schematic view showing a metal layer of a second embodiment of a method for fabricating a TFT substrate of the present invention;
图14是本发明TFT基板的制作方法第二实施例完成后的示意图;FIG. 14 is a schematic view showing the second embodiment of the method for fabricating the TFT substrate of the present invention; FIG.
图15是本发明TFT基板的制作方法第二实施例完成后的平面示意图;Figure 15 is a plan view showing the second embodiment of the method for fabricating the TFT substrate of the present invention;
图16是本发明TFT基板的制作方法第二实施例形成保护层的示意图;16 is a schematic view showing a second embodiment of a method for fabricating a TFT substrate of the present invention;
图17是本发明TFT基板的制作方法第三实施例的流程示意图;17 is a schematic flow chart of a third embodiment of a method for fabricating a TFT substrate of the present invention;
图18是本发明TFT基板的制作方法第三实施例去除全部光阻层的示意图;18 is a schematic view showing a third embodiment of a method for fabricating a TFT substrate of the present invention with all photoresist layers removed;
图19是本发明TFT基板的制作方法第三实施例完成后的示意图。Fig. 19 is a schematic view showing the third embodiment of the method for fabricating the TFT substrate of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
请参阅图1的TFT基板100的制作方法流程图,本发明第一实施例的制作方法具体包括以下步骤:Referring to the flowchart of the method for fabricating the TFT substrate 100 of FIG. 1 , the manufacturing method of the first embodiment of the present invention specifically includes the following steps:
S11.提供基板10;S11. Providing a substrate 10;
具体的,所述基板10可以是透明基板,如玻璃、塑料等材质。Specifically, the substrate 10 may be a transparent substrate, such as glass, plastic or the like.
S12.在所述基板10的一侧沉积氧化物半导体层20;S12. Depositing an oxide semiconductor layer 20 on one side of the substrate 10;
具体的,见图2,所述氧化物半导体层20的材料可以是IGZO,其沉积方式可以是物理气相沉积,所述氧化物半导体层20可以沉积在所述基板10上,也可以沉积在所述基板10以外的结构层上,如缓冲层或绝缘层等。Specifically, as shown in FIG. 2, the material of the oxide semiconductor layer 20 may be IGZO, which may be deposited by physical vapor deposition, and the oxide semiconductor layer 20 may be deposited on the substrate 10 or deposited on the substrate. On the structural layer other than the substrate 10, such as a buffer layer or an insulating layer.
S13.形成覆盖所述氧化物半导体层20的光阻层21;S13. forming a photoresist layer 21 covering the oxide semiconductor layer 20;
具体的,见图3,在所述氧化物半导体层20的表面上涂布以形成所述光阻层21。Specifically, as shown in FIG. 3, a coating is formed on the surface of the oxide semiconductor layer 20 to form the photoresist layer 21.
S14.对所述氧化物半导体层20进行分区曝光,将所述光阻层21图案化,以露出所述氧化物半导体层20相对的两部分;S14. The oxide semiconductor layer 20 is subjected to partial exposure, and the photoresist layer 21 is patterned to expose opposite portions of the oxide semiconductor layer 20;
具体的,采用半色调工艺,即使用半调色板(halftone)对所述光阻层21进行分区曝光。见图4,所述半调色板除包括不曝光部分和半曝光部分,当然还可以包括一部分完全曝光。这样的设置可以在一次曝光过程中形成所述光阻层21完全曝光区域03、半曝光区域02和不曝光区域01的三种曝光结果。Specifically, the halftone process is employed, that is, the photoresist layer 21 is subjected to partial exposure using a halftone. Referring to FIG. 4, the half palette includes, in addition to the unexposed portion and the half exposed portion, and of course, a portion of the full exposure may be included. Such an arrangement can form three kinds of exposure results of the photoresist layer 21 full exposure region 03, half exposure region 02, and non-exposure region 01 in one exposure process.
具体的,所述不曝光区域01的位置对应本TFT基板将要形成的栅极051部分,所述半曝光区域02的位置对应本TFT基板将要形成的源极0210、漏极0211和像素电极0212的区域,所述完全曝光区域03的位置对应本TFT基板将要形成的绝缘层031区域。本描述中位置的对应为各结构层之间上下的对应关系,即各结构层在所述基板10上的投影面积的对应关系。Specifically, the position of the unexposed area 01 corresponds to a portion of the gate electrode 051 to be formed on the TFT substrate, and the position of the half-exposure area 02 corresponds to the source 0210, the drain electrode 0211, and the pixel electrode 0212 of the TFT substrate to be formed. In the region, the position of the fully exposed region 03 corresponds to the region of the insulating layer 031 where the TFT substrate is to be formed. The correspondence of the positions in the present description is the correspondence relationship between the upper and lower layers of each structural layer, that is, the corresponding relationship of the projected areas of the respective structural layers on the substrate 10.
采用湿刻工艺去除所述完全曝光区域03上的所述光阻层21,对剩余的所 述光阻层21进行灰化,此时所述不曝光区域01和所述半曝光区域02上还留有所述光阻层21,见图5,可以理解的,所述不曝光区域01处的所述光阻层21的厚度比所述半曝光区域02处的所述光阻层21的厚度更厚,因此在灰化所述光阻层21的过程中,通过设定并控制灰化的深度,当所述半曝光区域02处的所述氧化物半导体层20露出时,所述不曝光区域01处的所述光阻层21还有部分残留。此时所述半曝光区域02分为欲形成所述源极0210一部分,欲形成所述漏极0211和所述像素电极区0212一部分,两部分相对独立。Removing the photoresist layer 21 on the fully exposed region 03 by a wet etching process, and graying out the remaining photoresist layer 21, at which time the non-exposed region 01 and the half-exposed region 02 are further The photoresist layer 21 is left, see FIG. 5. It can be understood that the thickness of the photoresist layer 21 at the non-exposed area 01 is greater than the thickness of the photoresist layer 21 at the half-exposed area 02. Thicker, so in the process of ashing the photoresist layer 21, by setting and controlling the depth of ashing, when the oxide semiconductor layer 20 at the half-exposed region 02 is exposed, the non-exposure The photoresist layer 21 at the region 01 also has a portion remaining. At this time, the half-exposure region 02 is divided into a portion to form the source electrode 0210, and the portion of the drain electrode 0211 and the pixel electrode region 0212 is to be formed, and the two portions are relatively independent.
S 15.将所述氧化物半导体层20相对的两部分进行导体化,其中一部分形成源极0210,另外一部分形成漏极0211及与所述漏极0211电连接的像素电极0212; S 15. The opposite portions of the oxide semiconductor layer 20 are conductorized, a part of which forms a source 0210, and another part forms a drain electrode 0211 and a pixel electrode 0212 electrically connected to the drain electrode 0211;
具体的,对于露出的所述氧化物半导体层20相对的两部分进行导体化,通常采用氦气或氩气等离子体,工艺的条件为腔内压力10~150mT、射频能量800~10000W、气体流量200~4000sccm。见图6,导体化后的所述氧化物半导体层20,由最开始的全半导体状态,变为“导体-半导体-导体”状态,此时形成了所述源极0210、所述漏极0211和所述像素电极0212,见图8。Specifically, for the two opposite portions of the exposed oxide semiconductor layer 20 to be electrically conductive, a helium gas or an argon plasma is generally used, and the process conditions are a cavity pressure of 10 to 150 mT, an RF energy of 800 to 10000 W, and a gas flow rate. 200 to 4000 sccm. Referring to FIG. 6, the conductive oxide semiconductor layer 20 is changed from a first all-semiconductor state to a "conductor-semiconductor-conductor" state, at which time the source electrode 0210 and the drain electrode 0211 are formed. And the pixel electrode 0212, see FIG.
S16.去除图案化后的所述光阻层21,被图案化后的所述光阻层21覆盖的所述氧化物半导体层20成为沟道区011。S16. The patterned photoresist layer 21 is removed, and the oxide semiconductor layer 20 covered by the patterned photoresist layer 21 serves as a channel region 011.
具体的,将所述氧化物半导体层20处的剩余所述光阻层21灰化去除,此时所述氧化物半导体层20包括了导体021和半导体沟道区011,见图7。所述半导体作为本TFT基板的所述沟道区011结构存在。所述沟道区011的位置对应所述栅极051的位置,保证本TFT基板的功能实现。Specifically, the remaining photoresist layer 21 at the oxide semiconductor layer 20 is removed by ashing, and the oxide semiconductor layer 20 includes a conductor 021 and a semiconductor channel region 011, as shown in FIG. The semiconductor exists as the channel region 011 structure of the TFT substrate. The position of the channel region 011 corresponds to the position of the gate electrode 051, and the function of the TFT substrate is ensured.
本发明TFT基板制作方法,在所述氧化物半导体层20上进行分区曝光,一次形成了包括所述源极0210、所述漏极0211和所述像素电极0212的所述导体021,以及作为所述沟道区011结构与所述栅极051位置对应的半导体,还形成了所述绝缘层031的空间,使得各子像素区域之间独立存在,并能实现正常功能。本方法可以有多种形式结合所述栅极051和源极线040、漏极线041等结构层的制作,以减少一道光刻工艺,简化传统平面型氧化物半导体TFT基板的制作工序。In the method of fabricating a TFT substrate of the present invention, the area exposure is performed on the oxide semiconductor layer 20, and the conductor 021 including the source electrode 0210, the drain electrode 0211, and the pixel electrode 0212 is formed at a time, and The semiconductor having the channel region 011 structure corresponding to the position of the gate electrode 051 also forms a space of the insulating layer 031 so that each sub-pixel region exists independently and can perform a normal function. The method can be combined with the fabrication of the gate layer 051 and the source lines 040, the drain lines 041 and the like to reduce a photolithography process and simplify the fabrication process of the conventional planar oxide semiconductor TFT substrate.
图9为本发明平面型氧化物半导体TFT基板制作方法的第二实施例,具 体步骤如下:Figure 9 is a second embodiment of a method of fabricating a planar oxide semiconductor TFT substrate of the present invention, the specific steps are as follows:
S201.提供基板10;S201. Providing a substrate 10;
具体的,所述基板10可以是透明基板,如玻璃、塑料等材质。Specifically, the substrate 10 may be a transparent substrate, such as glass, plastic or the like.
S202.在所述基板10上沉积缓冲层;S202. depositing a buffer layer on the substrate 10;
具体的,所述缓冲层可以为氧化硅缓冲层,图中未示。所述缓冲层主要用于隔阻平面型氧化物半导体TFT基板在后续制程中遇到的污染物、弯折应力等作用。在一些实施例中,制程条件控制较好的前提下,所述缓冲层也可以不必设置,以节省制造时间。Specifically, the buffer layer may be a silicon oxide buffer layer, which is not shown in the drawing. The buffer layer is mainly used for the effects of contaminants, bending stress and the like encountered in the subsequent process of the barrier-type oxide semiconductor TFT substrate. In some embodiments, under the premise that the process conditions are better controlled, the buffer layer may not be disposed to save manufacturing time.
S203.在所述缓冲层上沉积所述氧化物半导体层20;S203. depositing the oxide semiconductor layer 20 on the buffer layer;
具体的,见图2,所述氧化物半导体层20的材料可以是IGZO,其沉积方式可以是物理气相沉积具体的,见图2,所述氧化物半导体层20的材料可以是IGZO,其沉积方式可以是物理气相沉积。Specifically, as shown in FIG. 2, the material of the oxide semiconductor layer 20 may be IGZO, and the deposition manner thereof may be physical vapor deposition specific, as shown in FIG. 2, the material of the oxide semiconductor layer 20 may be IGZO, and deposition thereof. The mode can be physical vapor deposition.
S204.形成覆盖所述氧化物半导体层20的光阻层21;S204. Forming a photoresist layer 21 covering the oxide semiconductor layer 20;
具体的,见图3,在所述氧化物半导体层20的表面上涂布所述光阻层21。Specifically, as shown in FIG. 3, the photoresist layer 21 is coated on the surface of the oxide semiconductor layer 20.
S205.对所述氧化物半导体层20进行分区曝光,将所述光阻层21图案化,以露出所述氧化物半导体层20相对的两部分;S205. Performing a partial exposure on the oxide semiconductor layer 20, and patterning the photoresist layer 21 to expose opposite portions of the oxide semiconductor layer 20;
具体的,采用半色调工艺,即使用半调色板(halftone)对所述光阻层21进行分区曝光。见图4,所述半调色板除包括不曝光部分和半曝光部分,当然还可以包括一部分完全曝光。这样的设置可以在一次曝光过程中形成所述光阻层21完全曝光区域03、半曝光区域02和不曝光区域01的三种曝光结果。Specifically, the halftone process is employed, that is, the photoresist layer 21 is subjected to partial exposure using a halftone. Referring to FIG. 4, the half palette includes, in addition to the unexposed portion and the half exposed portion, and of course, a portion of the full exposure may be included. Such an arrangement can form three kinds of exposure results of the photoresist layer 21 full exposure region 03, half exposure region 02, and non-exposure region 01 in one exposure process.
采用湿刻工艺去除所述完全曝光区域03上的所述光阻层21,对剩余的所述光阻层21进行灰化,此时所述不曝光区域01和所述半曝光区域02上还留有所述光阻层21,见图5,可以理解的,所述不曝光区域01处的所述光阻层21的厚度比所述半曝光区域02处的所述光阻层21的厚度更厚,因此在灰化所述光阻层21的过程中,通过设定并控制灰化的深度,当所述半曝光区域02处的所述氧化物半导体层20露出时,所述不曝光区域01处的所述光阻层21还有部分残留。此时所述半曝光区域02分为欲形成所述源极0210一部分,欲形成所述漏极0211和所述像素电极区0212的另一部分,两部分相对独立。Removing the photoresist layer 21 on the fully exposed region 03 by a wet etching process, and graying out the remaining photoresist layer 21, at which time the non-exposed region 01 and the half-exposed region 02 are further The photoresist layer 21 is left, see FIG. 5. It can be understood that the thickness of the photoresist layer 21 at the non-exposed area 01 is greater than the thickness of the photoresist layer 21 at the half-exposed area 02. Thicker, so in the process of ashing the photoresist layer 21, by setting and controlling the depth of ashing, when the oxide semiconductor layer 20 at the half-exposed region 02 is exposed, the non-exposure The photoresist layer 21 at the region 01 also has a portion remaining. At this time, the half-exposure region 02 is divided into a portion where the source electrode 0210 is to be formed, and another portion of the drain electrode 0211 and the pixel electrode region 0212 is to be formed, and the two portions are relatively independent.
S206.将所述氧化物半导体层20的相对的两部分进行导体化,其中一部 分形成源极0210,另外一部分形成漏极0211及与所述漏极0211电连接的像素电极0212;S206. Conducting the opposite portions of the oxide semiconductor layer 20, a portion of which forms a source 0210, and another portion forms a drain electrode 0211 and a pixel electrode 0212 electrically connected to the drain electrode 0211;
具体的,对于露出的所述氧化物半导体层20相对两部分进行导体化,通常采用氦气或氩气等离子体,工艺的条件为腔内压力10~150mT、射频能量800~10000W、气体流量200~4000sccm。见图6,导体化后的所述氧化物半导体层20,由最开始的全半导体状态,变为“导体-半导体-导体”状态,此时形成了所述源极0210、所述漏极0211和所述像素电极0212,见图8。Specifically, for the exposed two portions of the oxide semiconductor layer 20 to be electrically conductive, a helium gas or an argon plasma is generally used, and the process conditions are a cavity pressure of 10 to 150 mT, an RF energy of 800 to 10000 W, and a gas flow rate of 200. ~4000sccm. Referring to FIG. 6, the conductive oxide semiconductor layer 20 is changed from a first all-semiconductor state to a "conductor-semiconductor-conductor" state, at which time the source electrode 0210 and the drain electrode 0211 are formed. And the pixel electrode 0212, see FIG.
S207.去除图案化后的所述光阻层21,被图案化后的所述光阻层21覆盖的所述氧化物半导体层20成为所述沟道区011。S207. The patterned photoresist layer 21 is removed, and the oxide semiconductor layer 20 covered by the patterned photoresist layer 21 becomes the channel region 011.
具体的,将所述氧化物半导体层20处的剩余所述光阻层21灰化去除,此时所述氧化物半导体层20包括了导体021和半导体沟道区011,见图7。所述半导体作为本TFT基板的所述沟道区011结构存在。所述沟道区011的位置对应所述栅极051的位置,保证本TFT基板的功能实现。Specifically, the remaining photoresist layer 21 at the oxide semiconductor layer 20 is removed by ashing, and the oxide semiconductor layer 20 includes a conductor 021 and a semiconductor channel region 011, as shown in FIG. The semiconductor exists as the channel region 011 structure of the TFT substrate. The position of the channel region 011 corresponds to the position of the gate electrode 051, and the function of the TFT substrate is ensured.
S208沉积绝缘层031;S208 depositing an insulating layer 031;
具体的,见图10,所述绝缘层031需要完全覆盖子像素区的全部范围。Specifically, as shown in FIG. 10, the insulating layer 031 needs to completely cover the entire range of the sub-pixel region.
S209.图案化所述绝缘层031,以在所述绝缘层031上形成两个连接孔04,使其贯穿所述绝缘层031以露出所述源极0210和所述漏极0211;S209. The insulating layer 031 is patterned to form two connection holes 04 on the insulating layer 031, through the insulating layer 031 to expose the source 0210 and the drain 0211;
具体的,通过光刻定义连接孔04的图案,此处为本发明TFT基板的制造方法中第二次使用光罩。见图11、12,采用干法蚀刻工艺,将所述连接孔04的形状在所述绝缘层031上进行蚀刻,即去除所述连接孔04图案内的所述绝缘层031的材料,使得所述绝缘层031下部的所述导体021,即所述源极0210和所述漏极0211露出,其中一个所述连接孔04连通所述源极0210,另一个所述连接孔04连通所述漏极0211。Specifically, the pattern of the connection holes 04 is defined by photolithography, and here, the photomask is used for the second time in the method of manufacturing the TFT substrate of the present invention. Referring to FIGS. 11 and 12, the shape of the connection hole 04 is etched on the insulating layer 031 by a dry etching process, that is, the material of the insulating layer 031 in the pattern of the connection hole 04 is removed, so that The conductor 021 in the lower portion of the insulating layer 031, that is, the source electrode 0210 and the drain electrode 0211 are exposed, one of the connection holes 04 communicates with the source 0210, and the other of the connection holes 04 communicates with the drain Pole 021.
S210.沉积金属层05;S210. Depositing a metal layer 05;
具体的,在所述绝缘层031上方再沉积一层所述金属层05,需要用所述金属层05填充所述连接孔04,以接通所述导体021到所述金属层05的通路,见图13。可以理解的,所述金属层05接通的是所述导体021的所述源极0210和所述漏极0211部分。Specifically, a metal layer 05 is further deposited on the insulating layer 031, and the connection hole 04 needs to be filled with the metal layer 05 to turn on the path of the conductor 021 to the metal layer 05. See Figure 13. It can be understood that the metal layer 05 is connected to the source 0210 and the drain 0211 portion of the conductor 021.
S211.图案化所述金属层05,以形成栅极051、栅极线052、源极线040 和漏极线041,所述栅极051和所述栅极线052电连接,所述栅极051对应所述沟道区011设置,所述源极线040通过所述连接孔04连接所述源极0210,所述漏极线041通过另一个所述连接孔04连接所述漏极0211,所述源极线040与所述栅极051及所述栅极线052间隔设置,所述漏极线041与所述栅极051及所述栅极线052间隔设置;S211. Patterning the metal layer 05 to form a gate electrode 051, a gate line 052, a source line 040, and a drain line 041, the gate 051 and the gate line 052 being electrically connected, the gate 051 is corresponding to the channel region 011, the source line 040 is connected to the source 0210 through the connection hole 04, and the drain line 041 is connected to the drain 0211 through another connection hole 04. The source line 040 is spaced apart from the gate 051 and the gate line 052, and the drain line 041 is spaced apart from the gate 051 and the gate line 052;
栅极线具体的,通过光刻在所述金属层05上定义出所述栅极051、所述栅极线052和所述源极线040、所述漏极线041的图案。具体的,见图14、15,利用定义出的图案,采用湿刻工艺刻蚀并形成所述栅极051、所述栅极线052和所述源极线040、所述漏极线041。此处为本发明TFT基板的制造方法中第三次使用光罩。Specifically, a pattern of the gate electrode 051, the gate line 052, the source line 040, and the drain line 041 is defined on the metal layer 05 by photolithography. Specifically, as shown in FIGS. 14 and 15, the gate electrode 051, the gate line 052, the source line 040, and the drain line 041 are formed by a wet etching process using a defined pattern. Here, the photomask is used for the third time in the method of manufacturing the TFT substrate of the present invention.
所述栅极051对应所述沟道区011设置,所述源极线040通过所述连接孔04连接所述源极0210,所述漏极线041通过另一个所述连接孔04连接所述漏极0211,所述源极线040与所述栅极051及所述栅极线052间隔设置,所述漏极线041与所述栅极051及所述栅极线052间隔设置。The gate electrode 051 is disposed corresponding to the channel region 011, the source line 040 is connected to the source electrode 0210 through the connection hole 04, and the drain line 041 is connected to the other through the connection hole 04. The drain line 0211 is spaced apart from the gate electrode 051 and the gate line 052, and the drain line 041 is spaced apart from the gate electrode 051 and the gate line 052.
S212.沉积保护层06。S212. Depositing a protective layer 06.
具体的,见图16,在所有结构层全部制备完毕后,再在上方沉积一层所述保护层06,以保护本发明TFT基板。可以理解的,在一些实施例中,也可以不用沉积所述保护层06,同样可以实现TFT基板的功能。Specifically, as shown in FIG. 16, after all the structural layers are completely prepared, a protective layer 06 is deposited on top to protect the TFT substrate of the present invention. It can be understood that in some embodiments, the function of the TFT substrate can also be realized without depositing the protective layer 06.
本发明平面型氧化物半导体TFT基板的制造方法第三实施例,具体流程见图17,包括以下步骤:A third embodiment of a method for fabricating a planar oxide semiconductor TFT substrate of the present invention is shown in FIG. 17, and includes the following steps:
S301.提供基板10;S301. Providing a substrate 10;
具体的,所述基板10可以是透明基板,如玻璃、塑料等材质。Specifically, the substrate 10 may be a transparent substrate, such as glass, plastic or the like.
S302.在基板10上沉积金属层05;S302. depositing a metal layer 05 on the substrate 10;
具体的,在所述基板10上直接沉积并所述金属层05。Specifically, the metal layer 05 is directly deposited on the substrate 10.
S303.图案化所述金属层05,定义并形成栅极051、栅极线052和源极线040、所述漏极线041;S303. The metal layer 05 is patterned, and a gate electrode 051, a gate line 052 and a source line 040, and the drain line 041 are defined;
具体的,通过光刻和/或湿刻工艺图案化形成所述栅极051、所述栅极线052和所述源极线040、所述漏极线041的形状。可以理解的,此处为本实施例第一次使用光罩。Specifically, the shape of the gate electrode 051, the gate line 052, the source line 040, and the drain line 041 is formed by photolithography and/or wet etching. It can be understood that the photomask is used for the first time in this embodiment.
S304.沉积绝缘层031;S304. Depositing an insulating layer 031;
具体的,在所述栅极051、所述栅极线052和所述源极线040、所述漏极线041的上方,沉积所述绝缘层031。Specifically, the insulating layer 031 is deposited over the gate electrode 051, the gate line 052, the source line 040, and the drain line 041.
S305.对所述绝缘层031进行图案化,定义两个连接孔04,所述连接孔04贯穿所述绝缘层031,分别连通所述源极线040和所述漏极线041。S305. Patterning the insulating layer 031 to define two connection holes 04 penetrating through the insulating layer 031 to respectively connect the source line 040 and the drain line 041.
对所述绝缘层031进行图案化,定义并形成连接孔04的图案。可以理解的,所述连接孔04对应的位置在所述源极线040和所述漏极线041的位置。可以理解的,此处为本实施例第二次使用光罩。具体的,采用干法蚀刻工艺,将所述连接孔04的形状在所述绝缘层031上进行蚀刻,即去除所述连接孔04图案内的所述绝缘层031的材料,使得所述绝缘层031下部的所述源极线040和所述漏极线041露出。The insulating layer 031 is patterned to define and form a pattern of the connection holes 04. It can be understood that the position of the connection hole 04 is at the position of the source line 040 and the drain line 041. It can be understood that the photomask is used for the second time in this embodiment. Specifically, the shape of the connection hole 04 is etched on the insulating layer 031 by a dry etching process, that is, the material of the insulating layer 031 in the pattern of the connection hole 04 is removed, so that the insulating layer The source line 040 and the drain line 041 in the lower portion of 031 are exposed.
S306.在所述绝缘层031上沉积氧化物半导体层20;S306. Depositing an oxide semiconductor layer 20 on the insulating layer 031;
具体的,所述氧化物半导体层20的材料可以是IGZO,其沉积方式可以是物理气相沉积。可以理解的,所述氧化物半导体层20在沉积时填充所述连接孔40,导通所述源极线040、所述漏极线041。Specifically, the material of the oxide semiconductor layer 20 may be IGZO, and the deposition manner may be physical vapor deposition. It can be understood that the oxide semiconductor layer 20 fills the connection hole 40 during deposition, and turns on the source line 040 and the drain line 041.
S307.形成覆盖所述氧化物半导体层20的光阻层21;S307. Forming a photoresist layer 21 covering the oxide semiconductor layer 20;
具体的,在所述氧化物半导体层20的表面上涂布所述光阻层21。Specifically, the photoresist layer 21 is coated on the surface of the oxide semiconductor layer 20.
S308.对所述氧化物半导体层20进行分区曝光,在所述栅极051对应的区域不进行曝光,在所述源极线040和所述漏极线0211和所述像素电极0212的区域进行半曝光,在其余区域完全曝光;S308. The oxide semiconductor layer 20 is subjected to partial exposure, and no exposure is performed in a region corresponding to the gate electrode 051, and is performed in a region of the source line 040 and the drain line 0211 and the pixel electrode 0212. Half exposure, fully exposed in the rest of the area;
具体的,采用半色调工艺,即使用半调色板(halftone)对所述光阻层21进行分区曝光。所述半调色板除包括完全曝光部分和不曝光部分之外,还包括一部分半曝光部分,可以在一次曝光过程中形成所述光阻层21完全曝光区域03、半曝光区域02和不曝光区域01的三种曝光结果。Specifically, the halftone process is employed, that is, the photoresist layer 21 is subjected to partial exposure using a halftone. The half palette includes a part of the half exposure portion in addition to the fully exposed portion and the non-exposed portion, and the photoresist layer 21 can be formed in the entire exposure process by the full exposure region 03, the half exposure region 02, and the non-exposure. Three exposure results for area 01.
具体的,所述不曝光区域01的位置对应本实施例的所述栅极051部分,所述半曝光区域02的位置对应本实施例的所述源极0210、所述漏极0211和所述像素电极0212的区域,所述完全曝光区域03的位置对应本实施例的所述绝缘层031区域。可以理解的,本描述中位置的对应为各结构层之间上下的对应关系,即各结构层在所述基板10上的投影面积的对应关系。Specifically, the position of the unexposed area 01 corresponds to the portion of the gate 051 of the embodiment, and the position of the half-exposure area 02 corresponds to the source 0210, the drain 0211, and the The area of the pixel electrode 0212, the position of the fully exposed area 03 corresponds to the area of the insulating layer 031 of the present embodiment. It can be understood that the correspondence of the positions in the present description is the upper and lower correspondence relationship between the structural layers, that is, the corresponding relationship of the projected areas of the respective structural layers on the substrate 10.
可以理解的,此处为本实施例第三次使用光罩。It can be understood that the photomask is used for the third time in this embodiment.
具体的,采用湿刻工艺去除所述完全曝光区域03上的所述光阻层21。Specifically, the photoresist layer 21 on the fully exposed region 03 is removed by a wet etching process.
具体的,对所述光阻层21进行灰化,此时所述不曝光区域01和所述半曝光区域02上还留有所述光阻层21,可以理解的,所述不曝光区域01处的所述光阻层21的厚度比所述半曝光区域02处的所述光阻层21的厚度更厚,因此在灰化所述光阻层21的过程中,通过设定并控制灰化的深度,当所述半曝光区域02处的所述氧化物半导体层20露出时,所述不曝光区域01处的所述光阻层21还有部分残留。Specifically, the photoresist layer 21 is ashed, and the photoresist layer 21 is left on the non-exposed area 01 and the half-exposed area 02. It can be understood that the non-exposed area 01 The thickness of the photoresist layer 21 is thicker than the thickness of the photoresist layer 21 at the half-exposed region 02, so by setting and controlling the gray during the ashing of the photoresist layer 21 The depth of the photoresist layer 21 at the unexposed area 01 is still partially left when the oxide semiconductor layer 20 at the half-exposed area 02 is exposed.
S309.使用等离子体将所述半曝光区域02用导体化工艺处理成导体021,形成所述源极0210、所述漏极0211和所述像素电极0212;S309. The semi-exposed area 02 is processed into a conductor 021 by a conductor process using a plasma to form the source electrode 0210, the drain electrode 0211, and the pixel electrode 0212;
具体的,对于露出的所述氧化物半导体层20进行导体化,通常采用氦气或氩气等离子体,工艺的条件为腔内压力10~150mT、射频能量800~10000W、气体流量200~4000sccm。导体化后的所述氧化物半导体层20,由最开始的全半导体状态,变为“导体-半导体-导体”状态,此时形成了所述源极0210、漏极0211和所述像素电极0212。在将所述氧化物半导体层的相对的两部分进行导体化时,其中所述源极0210连通所述源极线040,所述漏极0211及连通所述漏极线041,所述沟道区即所述半导体011对应所述栅极051设置。Specifically, for the exposed oxide semiconductor layer 20 to be conductorized, helium gas or argon plasma is usually used, and the conditions of the process are a cavity pressure of 10 to 150 mT, an RF energy of 800 to 10000 W, and a gas flow rate of 200 to 4000 sccm. The conductive oxide semiconductor layer 20 is changed from a first all-semiconductor state to a "conductor-semiconductor-conductor" state, at which time the source electrode 0210, the drain electrode 0211, and the pixel electrode 0212 are formed. . When the opposite portions of the oxide semiconductor layer are conductorized, the source electrode 0210 is connected to the source line 040, the drain electrode 0211 and the drain line 041 are connected to the channel. The region, that is, the semiconductor 011, is disposed corresponding to the gate 051.
S310.去除不曝光区域01部分的剩余所述光阻层21;S310. Removing the remaining photoresist layer 21 of the portion of the non-exposed area 01;
具体的,将所述氧化物半导体层20处的剩余所述光阻层21灰化去除,此时所述氧化物半导体层20包括了导体021和半导体。所述半导体作为本TFT基板的沟道区011结构存在,见图18。所述沟道区011的位置对应所述栅极051的位置,保证本TFT基板的功能实现。Specifically, the remaining photoresist layer 21 at the oxide semiconductor layer 20 is removed by ashing, and the oxide semiconductor layer 20 includes a conductor 021 and a semiconductor. The semiconductor exists as a channel region 011 structure of the TFT substrate, see FIG. The position of the channel region 011 corresponds to the position of the gate electrode 051, and the function of the TFT substrate is ensured.
S311.沉积保护层60。S311. Depositing a protective layer 60.
具体的,见图19,在所有结构层全部制备完毕后,再在上方沉积一层所述保护层06,以保护本平面型氧化物半导体TFT基板。可以理解的,在一些实施例中,也可以不用沉积所述保护层06,同样可以实现TFT基板的功能。Specifically, as shown in FIG. 19, after all the structural layers are completely prepared, a protective layer 06 is deposited on the upper layer to protect the planar oxide semiconductor TFT substrate. It can be understood that in some embodiments, the function of the TFT substrate can also be realized without depositing the protective layer 06.
本发明TFT基板的制作方法,通过分区曝光的工艺方法,在所述氧化物半导体层上先后对应栅极形成半导体,对应源极、漏极和像素电极的区域形成 导体,其余部分通过湿法蚀刻去除后,对应绝缘区的位置。相比于现有技术的制造方法,将需要四道光刻工序成型的TFT基板,压缩到三道光刻工序内成型,省去了一道光刻工序流程,简化工艺,提高了生产效率。In the method for fabricating a TFT substrate of the present invention, a semiconductor is formed on the oxide semiconductor layer corresponding to the gate electrode by a process of the partition exposure process, a conductor is formed in a region corresponding to the source, the drain, and the pixel electrode, and the remaining portion is wet-etched. After removal, the position of the corresponding insulation zone. Compared with the prior art manufacturing method, the TFT substrate which is required to be formed by four photolithography processes is compressed into three photolithography processes, thereby eliminating a photolithography process flow, simplifying the process, and improving the production efficiency.
以上所述的实施方式,并不构成对该技术方案保护范围的限定。任何在上述实施方式的精神和原则之内所作的修改、等同替换和改进等,均应包含在该技术方案的保护范围之内。The embodiments described above do not constitute a limitation on the scope of protection of the technical solutions. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the above-described embodiments are intended to be included within the scope of the technical solutions.

Claims (10)

  1. 一种TFT基板的制作方法,其中,所述TFT基板的制作方法包括:A method for fabricating a TFT substrate, wherein the method for fabricating the TFT substrate comprises:
    提供基板;Providing a substrate;
    在所述基板的一侧沉积氧化物半导体层;Depositing an oxide semiconductor layer on one side of the substrate;
    形成覆盖所述氧化物半导体层的光阻层;Forming a photoresist layer covering the oxide semiconductor layer;
    分区曝光将所述光阻层图案化,以露出所述氧化物半导体层相对的两部分;Partition exposure patterning the photoresist layer to expose opposite portions of the oxide semiconductor layer;
    将所述氧化物半导体层相对的两部分进行导体化,其中一部分形成源极,另一部分形成漏极及与漏极电连接的像素电极;Conducting two opposite portions of the oxide semiconductor layer, one of which forms a source, and the other portion forms a drain and a pixel electrode electrically connected to the drain;
    去除图案化后剩余的所述光阻层,被图案化后剩余的所述光阻层覆盖的所述氧化物半导体层形成沟道区。The photoresist layer remaining after the patterning is removed, and the oxide semiconductor layer covered by the photoresist layer remaining after being patterned forms a channel region.
  2. 如权利要求1所述TFT基板的制作方法,其中,所述氧化物半导体层沉积在所述基板上,在形成所述沟道区后,还包括以下步骤:The method of fabricating a TFT substrate according to claim 1, wherein the oxide semiconductor layer is deposited on the substrate, and after forming the channel region, the method further comprises the steps of:
    沉积绝缘层;Depositing an insulating layer;
    图案化所述绝缘层,以在所述绝缘层上形成两个连接孔,使其贯穿所述绝缘层以露出所述源极和所述漏极;Patterning the insulating layer to form two connection holes on the insulating layer to penetrate the insulating layer to expose the source and the drain;
    沉积金属层;Depositing a metal layer;
    图案化所述金属层,以形成栅极、栅极线、源极线和漏极线,所述栅极和所述栅极线电连接,所述栅极对应所述沟道区设置,所述源极线通过所述连接孔连接所述源极,所述漏极线通过另一个所述连接孔连接所述漏极,所述源极线与所述栅极及所述栅极线间隔设置,所述漏极线与所述栅极及所述栅极线间隔设置。Patterning the metal layer to form a gate, a gate line, a source line, and a drain line, the gate and the gate line being electrically connected, the gate being disposed corresponding to the channel region, The source line is connected to the source through the connection hole, the drain line is connected to the drain through another connection hole, and the source line is spaced apart from the gate and the gate line The drain line is spaced apart from the gate and the gate line.
  3. 如权利要求2所述TFT基板的制作方法,其中,在所述基板上沉积所述氧化物半导体层之前,还包括以下步骤:The method of fabricating a TFT substrate according to claim 2, further comprising the steps of: depositing said oxide semiconductor layer on said substrate:
    在所述基板上沉积一层缓冲层。A buffer layer is deposited on the substrate.
  4. 如权利要求1所述TFT基板的制作方法,其中,在沉积所述氧化物半导体层之前,还包括以下步骤:A method of fabricating a TFT substrate according to claim 1, further comprising the steps of: before depositing said oxide semiconductor layer:
    提供基板;Providing a substrate;
    在所述基板上沉积金属层;Depositing a metal layer on the substrate;
    图案化所述金属层,形成栅极、栅极线和源极线、漏极线;Patterning the metal layer to form a gate, a gate line, a source line, and a drain line;
    沉积绝缘层;Depositing an insulating layer;
    对所述绝缘层进行图案化,定义两个连接孔,所述连接孔贯穿所述绝缘层,分别连通所述源极线和所述漏极线;Patterning the insulating layer, defining two connection holes, the connection holes penetrating through the insulating layer, respectively connecting the source line and the drain line;
    在将所述氧化物半导体层相对的两部分进行导体化时,将所述源极连通所述源极线,所述漏极及连通所述漏极线,所述沟道区对应所述栅极设置。When the opposite portions of the oxide semiconductor layer are conductorized, the source is connected to the source line, the drain and the drain line are connected, and the channel region corresponds to the gate Extreme setting.
  5. 如权利要求4所述TFT基板的制作方法,其中,在沉积所述氧化物半导体层时,用所述氧化物半导体层填充所述连接孔。The method of fabricating a TFT substrate according to claim 4, wherein, in depositing the oxide semiconductor layer, the connection hole is filled with the oxide semiconductor layer.
  6. 如权利要求1所述TFT基板的制作方法,其中,沉积所述氧化物半导体层的动作通过物理气相沉积法实现。The method of fabricating a TFT substrate according to claim 1, wherein the action of depositing the oxide semiconductor layer is performed by a physical vapor deposition method.
  7. 如权利要求1所述TFT基板的制作方法,其中,所述氧化物半导体层的材料为IGZO。The method of fabricating a TFT substrate according to claim 1, wherein the material of the oxide semiconductor layer is IGZO.
  8. 如权利要求1所述TFT基板的制作方法,其中,分区曝光所述氧化物半导体层的动作采用半色调工艺实现。The method of fabricating a TFT substrate according to claim 1, wherein the operation of partitioning the exposed oxide semiconductor layer is performed by a halftone process.
  9. 如权利要求1所述TFT基板的制作方法,其中,导体化半曝光区域的所述等离子体为氦气或氩气。The method of fabricating a TFT substrate according to claim 1, wherein the plasma in the conductive half-exposure region is helium or argon.
  10. 如权利要求1所述TFT基板的制作方法,其中,在完成全部方法步骤后再沉积一层保护层。A method of fabricating a TFT substrate according to claim 1, wherein a protective layer is deposited after all the method steps are completed.
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