WO2019090944A1 - 一种滚轮清洁装置 - Google Patents

一种滚轮清洁装置 Download PDF

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Publication number
WO2019090944A1
WO2019090944A1 PCT/CN2017/119996 CN2017119996W WO2019090944A1 WO 2019090944 A1 WO2019090944 A1 WO 2019090944A1 CN 2017119996 W CN2017119996 W CN 2017119996W WO 2019090944 A1 WO2019090944 A1 WO 2019090944A1
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WO
WIPO (PCT)
Prior art keywords
cleaning member
roller
cleaning device
mounting
base
Prior art date
Application number
PCT/CN2017/119996
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English (en)
French (fr)
Inventor
田憬
Original Assignee
广州敏惠汽车零部件有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广州敏惠汽车零部件有限公司 filed Critical 广州敏惠汽车零部件有限公司
Publication of WO2019090944A1 publication Critical patent/WO2019090944A1/zh

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Classifications

    • B08B1/20—
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/14—Bending sheet metal along straight lines, e.g. to form simple curves by passing between rollers

Definitions

  • the invention relates to a rolling production line device in the field of automobile parts production research, in particular to a roller cleaning device.
  • the production process of the upper frame and the guide rail is rolling, and the rolled iron material is drawn and formed according to the shape of the roller. Due to the complicated shape of the product, multiple sets of rollers need to be gradually formed to reach the desired shape of the final product.
  • the iron material is coated with anti-rust oil, the iron material passes through the roller and rubs against the roller to cause some anti-rust oil to stick on the surface of the roller. After a certain period of time, oil scale is formed, and the iron material is easily pressed out.
  • the imprint marks affect the quality of the product. Therefore, after starting the machine for a period of time, it is necessary to manually remove the grease after the machine is shut down, which enhances the labor intensity of the employees and reduces the production efficiency.
  • the object of the present invention is to provide a roller cleaning device which wipes and cleans the roller in real time, so that the oil dirt is accumulated in one place, and does not stick to the surface of the roller to contact with the iron material, thereby reducing the downtime cleaning time and reducing the labor intensity of the employee.
  • a roller cleaning device comprising two mounting seats and a connecting member fixed between the two mounting seats, the upper end faces of the connecting members are arranged from bottom to top in order a base, a cleaning member and a top seat, the base and the top seat block a majority of the main body of the cleaning member, and the remaining portion of the cleaning member is exposed, and each of the mounting seats is provided with a mounting groove, and the side wall of each of the mounting grooves A fastening unit is arranged on the upper side.
  • each of the mounting seats is provided with a connecting hole, and two ends of the connecting member are respectively inserted into the corresponding connecting holes and then fixed by the first locking bolt.
  • the connecting member comprises two straight rods and a U-shaped rod body, one end of each of the straight rods is fixed on one side of the rod body, and the other end of each straight rod is inserted into the connection of the mounting seat. Inside the hole, the base is fixed to the rod body.
  • the base and the top seat are connected by at least two second locking bolts, and the second locking bolts are sequentially screwed to the nut by the corresponding adjusting grooves of the top seat and the base.
  • the cleaning member is a scouring pad or a sponge block.
  • the bare portion of the cleaning member extends 5 to 10 mm outside the base.
  • the fastening unit is at least one fastening screw, and the fastening holes of the fastening groove are matched on the side wall of the mounting groove.
  • the exposed portion of the cleaning member and the mounting groove of the mounting seat are located on the same side.
  • the invention has the beneficial effects that the exposed part of the cleaning member is in close contact with the roller.
  • the surface rubs against the cleaning member when the roller rotates, and the oil stain on the surface is accumulated at the point of contact with the cleaning member.
  • the invention is suitable for rolling production of automobile parts.
  • Figure 1 is a schematic view showing the structure of the present invention
  • Figure 2 is a schematic view of the structure of the present invention.
  • a roller cleaning device includes two mounting bases 1 and a connecting member 2 fixed between the two mounting bases 1.
  • the upper end faces of the connecting members 2 are arranged in order from bottom to top.
  • the base 3, the cleaning member 4 and the top seat 5, the base 3 and the top seat 5 block most of the main body of the cleaning member 4, the remaining portion of the cleaning member 4 is exposed, and each of the mounting seats 1 is provided with a mounting groove.
  • a fastening unit 11 is disposed on a side wall of each of the mounting grooves. The exposed portion of the cleaning member 4 and the mounting groove of the mounting seat 1 are located on the same side.
  • the exposed portion of the cleaning member 4 is in close contact with the roller.
  • the surface rubs against the cleaning member 4 when the roller rotates, and the oil stain on the surface is accumulated on the point of contact with the cleaning member 4 to prevent the grease from sticking to the roller.
  • the surface causes crushing of the product.
  • each of the mounting seats 1 is provided with a connecting hole, and the two ends of the connecting member 2 are respectively inserted into the corresponding connecting holes and then fixed by the first locking bolt 10.
  • the connecting member 2 can be rotated, the angle of the connecting member 2 to the horizontal plane can be adjusted, and the angle of the cleaning member 4 to the horizontal plane can be adjusted, so that the present invention is suitable for use in a rolling production line of different environments.
  • the connecting member 2 includes two straight rods 21 and a U-shaped rod body 20, one end of each of the straight rods 21 is fixed to one side of the rod body 20, and the other end of each straight rod 21 is inserted.
  • the base 3 is fixed to the rod body 20 in the connection hole of the mount 1.
  • the base 3 and the top seat 5 are connected by at least two second locking bolts 6.
  • the second locking bolts 6 are sequentially screwed into the corresponding adjusting grooves of the top seat 5 and the base 3 and then screwed to the nut.
  • the second locking bolt 6 is sequentially placed in the U-shaped groove of the rod body 20 after passing through the corresponding adjusting groove of the top seat 5 and the base 3, and the nut is also located in the U-shaped groove.
  • the U-shaped rod 20 is arranged to reduce the weight of the connecting member 2 and also to avoid drilling holes in the connecting member 2.
  • the cleaning member 4 is a scouring pad or a sponge block.
  • the cleaning member 4 can also employ other flexible members that facilitate the blocking of oil stains.
  • the exposed portion of the cleaning member 4 extends 5 to 10 mm outside the base 3 to prevent the roller from interfering with the base 3 or the top seat 5, thereby affecting the rolling production of the roller.
  • the fastening unit 11 is at least one fastening screw, and the fastening holes of the fastening groove are matched on the side wall of the mounting groove.
  • the mounting groove is embedded in the roller frame of the rolling production line, and then fastened through the fastening hole on the side wall of the mounting groove by the fastening screw, and then fixed on the roller frame, at this time, the exposed portion of the cleaning member 4 Close to the nearest roller on the roller frame.

Abstract

一种滚轮清洁装置，包括两个安装座（1）以及固定在两个安装座之间的连接件（2），所述连接件的上端面从下往上依次布置有底座（3）、清洁件（4）和顶座（5），所述底座和顶座将清洁件的大部分主体遮挡，清洁件中余下部分裸露，各所述安装座上布置有一个安装槽，各所述安装槽的侧壁上布置有紧固单元（11）。通过清洁件的裸露部分与滚轮紧贴，当产品在滚压时，滚轮转动时表面与清洁件进行摩擦，将表面的油垢堆积在与清洁件接触的点上，防止油垢附在滚轮表面而导致压伤产品。

Description

一种滚轮清洁装置
技术领域
本发明涉及汽车零部件生产研究领域中的一种滚压生产线设备，特别是一种滚轮清洁装置。
背景技术
门框上条、导轨使用的生产工艺为滚压，将成卷铁料按滚轮的形状拉动成型，因产品形状复杂，需由多组滚轮逐步成型达到最终产品所需形状。现生产过程中，由于铁料出厂本身涂有防锈油，铁料穿过滚轮后与滚轮摩擦会使部分防锈油贴在滚轮表面上，累积一段时间后形成油垢，容易将铁料压出印痕，影响产品品质，故开机一段时间后需要停机后人工去除油垢，增强了员工劳动强度和降低生产效率。
发明内容
本发明的目的，在于提供一种滚轮清洁装置，其实时对滚轮进行擦拭清洁，使油垢堆积在一个地方，不粘在滚轮表面上与铁料接触，减少停机清洁时间和降低员工劳动强度。
本发明解决其技术问题的解决方案是：一种滚轮清洁装置，包括两个安装座以及位于固定在两个安装座之间的连接件，所述连接件的上端面从下往上依次布置有底座、清洁件和顶座，所述底座和顶座将清洁件的大部分主体遮挡，清洁件中余下部分裸露，各所述安装座上布置有一个安装槽，各所述安装槽的侧壁上布置有紧固单元。
作为上述技术方案的进一步改进，各所述安装座上布置有一连接孔，所述连接件的两端分别插入到相应的连接孔内后被第一锁紧螺栓固定。
作为上述技术方案的进一步改进，所述连接件包括两个直杆以及呈U状的杆体，各所述直杆的一端固定在杆体的一侧，各直杆的另一端插入到安装座的连接孔内，所述底座固定在杆体上。
作为上述技术方案的进一步改进，所述底座和顶座之间通过至少两根第二锁紧螺栓连接，所述第二锁紧螺栓依次穿顶座和底座相应的调整槽后与螺母旋接。
作为上述技术方案的进一步改进，所述清洁件为百洁布或者海绵块。
作为上述技术方案的进一步改进，所述清洁件中裸露部分延伸出底座外5~10mm。
作为上述技术方案的进一步改进，所述紧固单元为至少一个紧固螺钉，所述安装槽的侧壁上布置有数量与紧固螺钉匹配的紧固孔。
作为上述技术方案的进一步改进，所述清洁件中裸露部分和安装座的安装槽位于同一侧。
本发明的有益效果是：本发明通过清洁件的裸露部分与滚轮紧贴，当产品在滚压时，滚轮转动时表面与清洁件进行摩擦，将表面的油垢堆积在与清洁件接触的点上，防止油垢附在滚轮表面而导致压伤产品。本发明适用于汽车零部件的滚压生产中。
附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单说明。显然，所描述的附图只是本发明的一部分实施例，而不是全部实施例，本领域的技术人员在不付出创造性劳动的前提下，还可以根据这些附图获得其他设计方案和附图。
图1是本发明工作时的结构示意图；
图2是本发明的结构示意图。
具体实施方式
以下将结合实施例和附图对本发明的构思、具体结构及产生的技术效果进行清楚、完整地描述，以充分地理解本发明的目的、特征和效果。显然，所描述的实施例只是本发明的一部分实施例，而不是全部实施例，基于本发明的实施例，本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例，均属于本发明保护的范围。另外，文中所提到的所有联接/连接关系，并非单指构件直接相接，而是指可根据具体实施情况，通过添加或减少联接辅件，来组成更优的联接结构。
参照图1～图2，一种滚轮清洁装置，包括两个安装座1以及位于固定在两个安装座1之间的连接件2，所述连接件2的上端面从下往上依次布置有底座3、清洁件4和顶座5，所述底座3和顶座5将清洁件4的大部分主体遮挡，清洁件4中余下部分裸露，各所述安装座1上布置有一个安装槽，各所述安装槽的侧壁上布置有紧固单元11。所述清洁件4中裸露部分和安装座1的安装槽位于同一侧。
通过清洁件4的裸露部分与滚轮紧贴，当产品在滚压时，滚轮转动时表面与清洁件4进行摩擦，将表面的油垢堆积在与清洁件4接触的点上，防止油垢附在滚轮表面而导致压伤产品。
进一步作为优选的实施方式，各所述安装座1上布置有一连接孔，所述连接件2的两端分别插入到相应的连接孔内后被第一锁紧螺栓10固定。安装时，可以旋转连接件2，调节连接件2与水平面的角度，进而调整清洁件4与水平面的角度，使得本发明适用于不同环境的滚压生产线中。
进一步作为优选的实施方式，所述连接件2包括两个直杆21以及呈U状的杆体20，各所述直杆21的一端固定在杆体20的一侧，各直杆21的另一端插入到安装座1的连接孔内，所述底座3固定在杆体20上。所述底座3和顶座5之间通过至少两根第二锁紧螺栓6连接，所述第二锁紧螺栓6依次穿顶座5和底座3相应的调整槽后与螺母旋接。具体地，第二锁紧螺栓6依次穿顶座5和底座3相应的调整槽后位于杆体20的U形槽中，螺母也位于U形槽中。U状的杆体20设置，即减轻连接件2的重量，也避免在连接件2中钻孔。
进一步作为优选的实施方式，所述清洁件4为百洁布或者海绵块。当然，清洁件4也可以采用其他便于将油污阻挡的柔性件。
进一步作为优选的实施方式，所述清洁件4中裸露部分延伸出底座3外5~10mm，避免滚轮与底座3或顶座5干涉，影响滚轮的滚压生产。
进一步作为优选的实施方式，所述紧固单元11为至少一个紧固螺钉，所述安装槽的侧壁上布置有数量与紧固螺钉匹配的紧固孔。安装本发明时，通过安装槽嵌在滚压生产线的滚轮架上后，通过紧固螺钉穿过安装槽侧壁上的紧固孔后固定在滚轮架上，此时，清洁件4的裸露部分与滚轮架上中最靠近的滚轮紧贴。
以上是对本发明的较佳实施方式进行了具体说明，但本发明创造并不限于所述实施例，熟悉本领域的技术人员在不违背本发明精神的前提下还可作出种种的等同变型或替换，这些等同的变型或替换均包含在本申请权利要求所限定的范围内。

Claims (8)

  1. 一种滚轮清洁装置，其特征在于：包括两个安装座以及位于固定在两个安装座之间的连接件，所述连接件的上端面从下往上依次布置有底座、清洁件和顶座，所述底座和顶座将清洁件的大部分主体遮挡，清洁件中余下部分裸露，各所述安装座上布置有一个安装槽，各所述安装槽的侧壁上布置有紧固单元。
  2. 根据权利要求1所述的滚轮清洁装置，其特征在于：各所述安装座上布置有一连接孔，所述连接件的两端分别插入到相应的连接孔内后被第一锁紧螺栓固定。
  3. 根据权利要求1或2所述的滚轮清洁装置，其特征在于：所述连接件包括两个直杆以及呈U状的杆体，各所述直杆的一端固定在杆体的一侧，各直杆的另一端插入到安装座的连接孔内，所述底座固定在杆体上。
  4. 根据权利要求1所述的滚轮清洁装置，其特征在于：所述底座和顶座之间通过至少两根第二锁紧螺栓连接，所述第二锁紧螺栓依次穿顶座和底座相应的调整槽后与螺母旋接。
  5. 根据权利要求1所述的滚轮清洁装置，其特征在于：所述清洁件为百洁布或者海绵块。
  6. 根据权利要求1或5所述的滚轮清洁装置，其特征在于：所述清洁件中裸露部分延伸出底座外5~10mm。
  7. 根据权利要求1所述的滚轮清洁装置，其特征在于：所述紧固单元为至少一个紧固螺钉，所述安装槽的侧壁上布置有数量与紧固螺钉匹配的紧固孔。
  8. 根据权利要求1所述的滚轮清洁装置，其特征在于：所述清洁件中裸露部分和安装座的安装槽位于同一侧。
PCT/CN2017/119996 2017-11-08 2017-12-29 一种滚轮清洁装置 WO2019090944A1 (zh)

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CN201223361Y (zh) * 2008-06-18 2009-04-22 复旦大学附属中学 一种手摇式搓抹布装置
CN203253660U (zh) * 2013-03-21 2013-10-30 合肥京东方光电科技有限公司 滚轮清洁装置
CN204365619U (zh) * 2014-12-05 2015-06-03 宁波福耀汽车零部件有限公司 一种滚轮在线清洁治具
CN105935669A (zh) * 2016-06-29 2016-09-14 昆山国显光电有限公司 传输滚轮清洗治具
CN105944987A (zh) * 2016-06-29 2016-09-21 昆山国显光电有限公司 滚轮清洁装置
CN206305079U (zh) * 2016-11-11 2017-07-07 烟台凌云汽车工业科技有限公司 一种新型擦拭辊轮机构
CN206509847U (zh) * 2017-02-28 2017-09-22 合肥鑫晟光电科技有限公司 一种滚轮保养装置

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6594847B1 (en) * 2000-03-28 2003-07-22 Lam Research Corporation Single wafer residue, thin film removal and clean
CN201223361Y (zh) * 2008-06-18 2009-04-22 复旦大学附属中学 一种手摇式搓抹布装置
CN203253660U (zh) * 2013-03-21 2013-10-30 合肥京东方光电科技有限公司 滚轮清洁装置
CN204365619U (zh) * 2014-12-05 2015-06-03 宁波福耀汽车零部件有限公司 一种滚轮在线清洁治具
CN105935669A (zh) * 2016-06-29 2016-09-14 昆山国显光电有限公司 传输滚轮清洗治具
CN105944987A (zh) * 2016-06-29 2016-09-21 昆山国显光电有限公司 滚轮清洁装置
CN206305079U (zh) * 2016-11-11 2017-07-07 烟台凌云汽车工业科技有限公司 一种新型擦拭辊轮机构
CN206509847U (zh) * 2017-02-28 2017-09-22 合肥鑫晟光电科技有限公司 一种滚轮保养装置

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