WO2019085424A1 - Smart grouting system and grouting method for geologically complex regions - Google Patents

Smart grouting system and grouting method for geologically complex regions Download PDF

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Publication number
WO2019085424A1
WO2019085424A1 PCT/CN2018/085303 CN2018085303W WO2019085424A1 WO 2019085424 A1 WO2019085424 A1 WO 2019085424A1 CN 2018085303 W CN2018085303 W CN 2018085303W WO 2019085424 A1 WO2019085424 A1 WO 2019085424A1
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Prior art keywords
grouting
slurry
pressure
hole
intelligent
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PCT/CN2018/085303
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French (fr)
Chinese (zh)
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陆银龙
王凯
王连国
孟星宇
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中国矿业大学
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Priority to AU2018360897A priority Critical patent/AU2018360897B2/en
Publication of WO2019085424A1 publication Critical patent/WO2019085424A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor

Definitions

  • the invention relates to the field of roadway support, in particular to a smart grouting system and a grouting method in a complex geological area.
  • Grouting technology is a kind of engineering technology with strong practicability and wide application range. It has also been widely used in the field of coal mine roadway support. It can fill the surrounding rock fissure by grouting and cement the broken rock body into a whole and improve it. The bearing capacity of the surrounding rock has a significant effect on the deformation control of the surrounding rock of the roadway fissure.
  • the existing downhole grouting technology has the following problems:
  • Grouting still uses low-flow grouting pump for single-hole construction. The construction speed is slow and the efficiency is low. There are great restrictions on quick tunneling and support.
  • porous grouting methods have appeared in recent years, such as the porous parallel grouting method and apparatus for roadway weak surrounding rock reinforcement disclosed in Chinese Patent No. CN101749030A, the grouting pipe is divided into a plurality of grouting pipes by a diverting device, and simultaneously Grouting.
  • this method can only be used for grouting under the same geological conditions, and the complex geological conditions cannot be realized. It is impossible to intelligently adjust the main grouting parameters of each pipeline in combination with the geological conditions of each hole, and monitor and feedback information in real time, lacking wisdom control. Research.
  • the existing grouting control is still mostly manual control, and there are many hidden dangers. If the grouting process cannot be controlled in time, it is easy to cause waste of resources or the grouting effect can not meet the expected design requirements. And when multiple grouting pipes are involved in simultaneous grouting, when only relying on manpower to control each grouting pipe, not only more human resources are needed, but also the on-site management is confused, so a smart control system is needed for unification. control.
  • coal mine grouting especially for grouting in geological conditions, requires a regional intelligent grouting method, which can automatically distinguish different geological conditions, automatically adjust the basic parameters such as slurry concentration according to geological conditions, and monitor feedback information in real time.
  • Wisdom controls the final pressure of grouting to achieve the purpose of intelligent grouting in complex geological areas.
  • the invention proposes a smart grouting system and a grouting method in a complex geological region, which can not only realize the simultaneous grouting in the complex geological region, but also realize the intelligent control grouting in the complex geological region.
  • the technical solution is a smart grouting system in a complex geological area, including a thick slurry storage tank, a slurry storage tank, a grouting pump, a smart control system, and a plurality of grouting branches corresponding to the number of drill holes;
  • the thick slurry storage tank is connected to the main grouting pipeline of the thick slurry, the slurry storage tank is connected to the main grouting pipeline of the slurry, and the grouting pump is arranged on each main grouting pipeline;
  • each grouting branch includes a mixing and agitating tank, And a thick slurry grouting branch pipe, a slurry grouting branch pipe and a mixed grouting pipe respectively connected with the mixing stirrer;
  • the thick grouting branch pipe and the slurry grouting branch pipe are connected to the thick grout main grouting pipe through an electronic three-way valve a slurry grouting pipe is disposed, and a flow sensor and a flow regulating valve are respectively disposed on the thick grouting branch pipe and the slurry grouting
  • the thick slurry grouting pump or the slurry grouting pump is connected to the water tank.
  • the thick slurry grouting pump and the slurry grouting pump because of the splitting action, select a large flow high pressure grouting pump to ensure that after the main pipeline is diverted, each branch pipeline can still have sufficient grouting pressure to ensure grouting. quality.
  • the mixing tank is provided with a density sensor, and the mixed slurry concentration is transmitted to the intelligent control system in real time, and the real-time monitoring is performed to ensure that the dispensed slurry concentration meets the requirements.
  • the intelligent control system is composed of a water permeability detecting module, a slurry proportioning module, a grouting control module and a computer; the water permeability detecting module, the slurry proportioning module and the grouting control module receive the information fed back by the data collecting device, and The computer performs storage and analysis, and controls the valves on each pipeline; the water permeability monitoring module collects information through the grouting branch pipe installed on each grouting branch, the pressure sensor on the slurry grouting branch pipe, and the flow sensor.
  • the slurry proportioning module analyzes the information collected by the flow sensor on the thick slurry grouting branch pipe and the slurry grouting branch pipe, and then controls the thick slurry grouting branch pipe and the thinning
  • the opening of the flow regulating valve on the slurry grouting branch allows the slurry to be mixed in the mixing tank according to the designed flow ratio to obtain the desired slurry concentration
  • the grouting control module is mixed grouted through the pipes installed in each grouting branch
  • the pressure sensor on the tube and the flow sensor collect information, and pay attention to the grouting state of each grouting hole in real time. Force adjusting valve corresponding control, when reaching the end of the standard, an electronic three-way valve to close the branch grouting.
  • the invention provides a smart grouting method for complex geological regions, including porous water permeability detection in a complex geological region, intelligent adjustment of grouting parameters, monitoring and feedback real-time information, and real-time control of the intelligent control system, and the specific steps include:
  • Step 1) Select a section of the target grouting roadway for support, and determine the position and size of the grouting hole according to the design requirements;
  • Step 2 The porous in the region is simultaneously subjected to water permeability detection, and the permeability coefficient of each grouting hole is obtained by calculating the data according to the data obtained by the sensor;
  • Step 3) determining the optimal slurry concentration of each grouting hole based on the permeability coefficient of each grouting hole in the area, and intelligently adjusting the grouting parameter;
  • Step 4) monitoring the grouting of each branch pipe by the sensors on the pipelines of the grouting branches, and feeding back the collected information to the intelligent control system;
  • Step 5 The intelligent control system controls the grouting of each grouting branch in real time according to the feedback information, and ends the grouting when the final pressure at the end of grouting is reached.
  • the water permeability detection is performed by a grouting pump connected to the water tank to simultaneously pressurize the porous in the complex geological region, and the pressure sensor and the flow sensor on the mixed grouting pipe of the grouting branch pipe obtain the water injection pressure and the flow rate, and are calculated by the relevant formula. Obtain the permeability coefficient of each grouting hole.
  • the intelligently adjusting the grouting parameter, determining the optimal slurry concentration of each grouting hole based on the permeability coefficient of each grouting hole, and adjusting the flow rate on the grouting branch pipe and the slurry grouting branch pipe of each grouting branch The regulating valve adjusts the flow rate of the thick slurry in proportion, and mixes in the mixing tank to obtain different slurry concentrations, so as to achieve the effect of obtaining the optimum slurry concentration of each grouting hole.
  • the monitoring and real-time feedback information, the sensors on each grouting branch, the pressure and flow information on the corresponding pipeline are fed back to the intelligent control system in real time, and the flow rate in the branch pipe is fed back in real time, so that the intelligent control system controls the slurry concentration.
  • the grouting method is: storing two concentrations of cement slurry in a thick slurry storage tank and a slurry storage tank; the grouting pump inputs the slurry from the slurry tank into the mixing tank; the intelligent control system separately controls each The opening of the grouting branch pipe of the grouting branch corresponding to the grouting hole and the electronic three-way valve on the slurry grouting branch pipe, thereby controlling the concentration of the slurry entering the mixing agitating tank; when mixing the slurry in the mixing tank When the concentration satisfies the optimum slurry concentration of the corresponding grouting hole, the intelligent control system controls the mixing agitator to input the slurry into the grouting hole, and at the same time controls the grouting pressure by controlling the pressure regulating valve on the mixing grouting pipe; When the single grouting hole reaches the final pressure at the end of grouting, the grouting is finished until all the grouting holes in the grouting area are completely grouted, and the grouting in the area is finished, and the grouting area is entered.
  • the concentration of the slurry, the ratio of the water-cement ratio of the thick slurry provided by the present invention is 2:1, and the ratio of the water-cement ratio of the slurry is 0.6:1.
  • the respective notes can be known according to the permeability coefficient.
  • the optimum slurry concentration of the slurry hole is mixed with the slurry of different flow rates to obtain the desired slurry concentration.
  • the grouting pressure when grouting in the grouting hole, needs to control the grouting pressure should not be too large, and should be based on the premise that no rock mass splitting occurs, so the highest grouting pressure should be set, in the grouting process, if When the maximum grouting pressure is reached, it should be controlled in time to reduce the pressure through the pressure regulating valve.
  • the grouting ends the final pressure.
  • the grouting pressure is fed back in real time according to the pressure sensor on the mixing grouting pipe of the grouting branch, and the grouting pressure of a certain grouting hole in the middle of the area suddenly rises.
  • the design area of the grouting hole has been filled with the slurry, a sudden increase in pressure occurs, and the grouting hole reaches the final pressure at the end of grouting, and the grouting ends; when all the grouting holes in the target area are reached When this grouting finishes the final pressure, it is considered that the grouting in this area reaches the end pressure of grouting end, and the area is grouted and transferred to the next area.
  • the invention has the following beneficial effects: 1) providing a smart grouting method for complex geological regions, obtaining the permeability coefficient of each grouting hole in the region by the water permeability test, determining the optimum slurry concentration suitable for each grouting hole, and installing on each pipe Sensors and control valves allow real-time control for intelligent grouting. 2) By controlling the mixing ratio of the slurry to different flow rates, the optimum slurry concentration suitable for each grouting hole can be prepared to achieve the best grouting effect. 3) A corresponding final pressure at the end of grouting is proposed. When the grouting pressure of a grouting hole in the middle of the area suddenly rises, it is considered that the grouting hole design area has been filled with the slurry, and the end grouting is completed.
  • the method realizes intelligent grouting under complex geological conditions, with high degree of automation, can greatly improve the grouting speed of the roadway, high construction efficiency, and the construction efficiency and quality can be guaranteed.
  • Figure 1 is a schematic view showing the structure of the apparatus of the present invention
  • Figure 2 is a flow chart of the grouting method
  • FIG. 3 is a detailed introduction diagram of the intelligent control system
  • a complex geological area intelligent grouting system including thick slurry storage tank 1, slurry storage tank 2, grouting pump 4, 5, intelligent control system 14 and corresponding according to the number of holes a plurality of grouting branches 13-1-13-4 are arranged;
  • the thick slurry storage tank 1 is connected to the main grouting pipeline 6 of the thick slurry, and the slurry storage tank 2 is connected to the main grouting pipeline 7 of the slurry, each main Grouting pumps 4, 5 are arranged on the grouting pipeline;
  • each grouting branch 13-1-13-4 comprises a mixing tank 10-1-10-4, and a mixing tank 10-1-10-4 respectively Connected thick slurry grouting branch pipe, slurry grouting branch pipe and mixed grouting pipe;
  • the thick slurry grouting branch pipe and the slurry grouting branch pipe are connected to the main grouting of the thick slurry through the electronic three-way valves A1-A4 and B1-B4 Pipeline 6, slurry main grouting pipe 7, and flow meter 8-1-8-4, 9-1-9
  • the thick slurry pump 4 or the slurry grouting pump 5 is connected to the water tank 3.
  • the mixing tank 10-1-10-4 is provided with a density sensor, and the mixed slurry concentration is transmitted to the intelligent control system 14 in real time, and the real-time monitoring is performed to ensure that the dispensed slurry concentration meets the requirements.
  • the smart control system 14 is composed of a water permeability detecting module 14-1, a slurry proportioning module 14-2, a grouting control module 14-3, and a computer 14-4; the water permeability detecting module 14 -1, the slurry proportioning module 14-2, the grouting control module 14-3 receives the information fed back by the data collecting device, and is stored and analyzed by the computer 14-4, and controls the valves on each pipe; water permeability
  • the monitoring module 14-1 passes through the grouting branch pipe installed on each grouting branch 13-1-13-4, the pressure sensor 11-1-11-4 on the slurry grouting branch pipe, and the flow sensor 8-1- 8-4, 9-1-9-4 collect information and store it in computer 14-4 for correlation calculation and analysis; slurry proportioning module 14-2 is based on thick slurry grouting branch and slurry grouting branch After the information collected by the flow sensors 8-1-8-4, 9-1-9-4 is analyzed, the flow regulating valves C1-C4 and D1- on the slurry
  • the opening degree of D4 is such that the slurry is mixed in the mixing tank 10-1-10-4 according to the designed flow ratio to obtain the desired slurry concentration; the grouting control module 14-3 is installed through The pressure sensor 11-1-11-4 and the flow sensor 12-1-12-4 on the mixed grouting pipe of the grouting branch 13-1-13-4 pipeline collect information, and pay attention to the grouting of each grouting hole in real time.
  • the state is controlled by the pressure regulating valves E1-E4.
  • the electronic three-way valves A1-A4, B1-B4 of the grouting branch 13-1-13-4 are closed.
  • the invention provides a smart grouting method for complex geological regions, including porous water permeability detection in a complex geological region, intelligent adjustment of grouting parameters, monitoring and feedback real-time information, and real-time control of the intelligent control system, and the specific steps include:
  • Step 1) Select a section of the target grouting roadway for support, and determine the position and size of the grouting hole according to the design requirements;
  • Step 2 The porous in the region is simultaneously subjected to water permeability detection, and the permeability coefficient of each grouting hole is obtained by calculating the data according to the data obtained by the sensor;
  • Step 3) determining the optimal slurry concentration of each grouting hole based on the permeability coefficient of each grouting hole in the area, and intelligently adjusting the grouting parameter;
  • Step 4) monitoring the grouting of each branch pipe by the sensor on the pipeline of each grouting branch 13-1-13-4, and feeding back the collected information to the intelligent control system 14;
  • Step 5 The intelligent control system 14 controls the grouting of each grouting branch 13-1-13-4 in real time according to the feedback information, and ends the grouting when the end pressure of the grouting end is reached.
  • the water permeability detection is performed by the grouting pumps 4 and 5 connected to the water tank 3 to simultaneously pressurize the porous in the complex geological region, and the pressure sensor on the mixed grouting pipe of the grouting branch 13-1-13-4 pipeline is 11- 1-11-4 and the flow sensor 12-1-12-4 obtain the water injection pressure and flow rate, and obtain the permeability coefficient of each grouting hole by the relevant formula.
  • the intelligently adjusting the grouting parameter, based on the permeability coefficient of each grouting hole, determining the optimal slurry concentration of each grouting hole, and adjusting the thick grouting branch pipe of each grouting branch 13-1-13-4, thinning The flow regulating valves C1-C4 and D1 - D4 on the slurry grouting branch pipe, the flow rate of the thick slurry is adjusted proportionally, and mixed in the mixing tank 10-1-10-4 to obtain different slurry concentrations, thereby realizing each The grouting holes obtain the effect of the respective optimum slurry concentration.
  • the monitoring and real-time feedback information, the sensors on each grouting branch 13-1-13-4, the pressure and flow information on the corresponding pipeline are fed back to the intelligent control system 14 in real time, and the flow rate in the branch pipe is fed back in real time, so that The smart control system 14 controls the slurry concentration.
  • the grouting method is: storing two concentrations of cement slurry in the thick slurry storage tank 1 and the slurry slurry storage tank 2 respectively; the grouting pumps 4, 5 input the slurry from the slurry storage tank into the mixing and mixing tank 10- 1-10-4; the intelligent control system 14 respectively controls the grouting branch pipe of the grouting branch 13-1-13-4 corresponding to each grouting hole and the electronic three-way valve A1- on the slurry grouting branch pipe The opening degree of A4, B1-B4, thereby controlling the concentration of the slurry entering the mixing tank 10-1-10-4; when the concentration of the slurry in the mixing tank 10-1-10-4 satisfies the corresponding grouting hole At the optimum slurry concentration, the intelligent control system 14 controls the mixing tank 10-1-10-4 to input the slurry into the grouting hole, and simultaneously controls the grouting pressure by controlling the pressure regulating valves E1-E4 on the mixing grouting pipe. When a single grouting hole reaches the final pressure at the end of grouting, the grouting
  • the concentration of the slurry, the ratio of the water-cement ratio of the thick slurry provided by the present invention is 2:1, and the ratio of the water-cement ratio of the slurry is 0.6:1.
  • the respective notes can be known according to the permeability coefficient.
  • the optimum slurry concentration of the slurry hole is mixed with the slurry of different flow rates to obtain the desired slurry concentration.
  • the grouting pressure when grouting in the grouting hole, needs to control the grouting pressure should not be too large, and should be based on the premise that no rock mass splitting occurs, so the highest grouting pressure should be set, in the grouting process, if When the maximum grouting pressure is reached, it should be controlled in time to reduce the pressure through the pressure regulating valve.
  • the grouting ends the final pressure, and in the target grouting area, the grouting pressure is fed back in real time according to the pressure sensor 11-1-11-4 on the mixing grouting pipe of the grouting branch 13-1-13-4.
  • the grouting pressure of a grouting hole in the middle of the area suddenly rises, it is considered that the design area of the grouting hole has been filled with the slurry, so that a sudden increase in pressure occurs, and the grouting hole reaches the final pressure at the end of grouting, and the injection At the end of the slurry; when all the grouting holes in the target area reach the final pressure at the end of grouting, it is considered that the grouting in this area reaches the final pressure at the end of grouting, ending the grouting in the area and transferring to the next area. .
  • the present invention simultaneously proposes a smart grouting method of the above system, and the specific steps are as follows:
  • Step 1 Select a section of the target grouting roadway for support. According to the design requirements, determine the position and size of the grouting hole to ensure that the grouting hole spacing is not less than the diffusion radius of the slurry.
  • Step 2 Open the electronic three-way valve A1-A4 on the main grouting pipe 6 of the thick slurry, and open the grouting pump 4.
  • the water flow is diverted to the branch pipes 13 through the pipes connecting the water tank 3 through the electronic three-way valves A1-A4.
  • -1-13-4 each grouting hole is simultaneously filled with water, and real-time water injection is obtained through the pressure sensor 11-1-11-4 and the flow sensor 12-1-12-4 on the branch pipe 13-1-13-4.
  • Pressure and flow rate the collected information is transmitted to the intelligent control system 14, and the permeability q and the permeability coefficient K of each grouting hole are calculated, and the calculation formula is as follows;
  • Step 3 According to the feedback information, the permeability coefficient of each hole is calculated, and the optimal grouting concentration of each grouting hole is determined according to the permeability coefficient; the thick slurry passes through the thick grout main grouting pipe 6 through the electronic three-way valve A1-A4 Entering the thick slurry branch pipe, the slurry passes through the slurry main grouting pipe 7 through the electronic three-way valve B1-B4 into the slurry branch pipe, and through adjusting the flow regulators C1-C4 and D1-D4 on the thick slurry branch pipe and the slurry slurry branch pipe, The ratio of each slurry flow rate is controlled to mix to achieve the desired slurry concentration.
  • the ratio of the injection volume of the thick slurry is A:B.
  • concentration of the thick slurry is 2:1 and the concentration of the slurry is 0.6:1, so that:
  • Step 4 After the flow-adjusted thick slurry is thoroughly mixed by the slurry mixing tank 101-10-4, it enters the branch grouting pipe 13-1-13-4. After the slurry enters the branch grouting pipe 13-1-13-4, the real-time grouting pressure can be obtained through the pressure sensor 11-1-11-4, and the collected information is fed back to the intelligent control system 14 in real time, intelligent control System 14 is regulated by controlling pressure regulating valves E1-E4 on the bypass grouting line. According to the permeability, the pressure of the rock mass when the crack occurs is determined by the formula. The calculation formula is as follows:
  • p is the grouting pressure, unit pa;
  • ⁇ t is the maximum tensile pressure, unit pa;
  • ⁇ 1 is the maximum main pressure, unit pa;
  • ⁇ 3 is the minimum main pressure, unit pa;
  • Step 5 Real-time monitoring of the grouting hole by the pressure sensor 11-1-11-4 and the flow sensor 14-1-14-4 determines the true grouting state of the grouting hole, and the grouting hole reaches the grouting through the information fed back in real time.
  • the electronic three-way valve of the pipeline is closed, and when all the grouting holes in the target area reach the final pressure at the end of grouting, the grouting is finished, and the next area grouting is performed.
  • the grouting branch pipe can be increased according to the number of grouting holes in the target range, without affecting the use of the present invention.

Abstract

A smart grouting method for geologically complex regions, in which the coefficient of permeability of grouting holes in a region is obtained from water permeability tests, an optimal grout concentration for each grouting hole is determined, and sensors (8, 9, 11, 12) and control valves (C, D, E) are installed on every pipeline for real-time control in order to achieve a smart grouting effect. Concentrated grout and dilute grout are mixed at different flow rates to formulate the optimum grout concentration for each grouting hole. A corresponding final grouting pressure is proposed such that when the grouting pressure of a particular grouting hole in the middle of the region suddenly rises, the area designed for that grouting hole is deemed to be full of grout, and grouting of this hole is ended. Grouting of the region is complete when all grouting roles in a target region reach this final grouting pressure. The method enables smart grouting under complex geological conditions and features a high level of automation. It is possible to speed up grouting in workings without compromising work efficiency and quality. Further provided is a smart grouting system for geologically complex regions.

Description

一种复杂地质区域智慧注浆系统和注浆方法Intelligent grouting system and grouting method in complex geological area 技术领域Technical field
本发明涉及巷道支护领域,具体涉及一种复杂地质区域智慧注浆系统和注浆方法。The invention relates to the field of roadway support, in particular to a smart grouting system and a grouting method in a complex geological area.
背景技术Background technique
注浆技术是一项实用性强、应用范围广的工程技术,在煤矿巷道支护领域也得到了广泛的使用,能通过注浆充填围岩裂隙,将破碎岩体胶结加固成一个整体,提高围岩承载能力,对于巷道裂隙围岩的变形控制具有显著效果。Grouting technology is a kind of engineering technology with strong practicability and wide application range. It has also been widely used in the field of coal mine roadway support. It can fill the surrounding rock fissure by grouting and cement the broken rock body into a whole and improve it. The bearing capacity of the surrounding rock has a significant effect on the deformation control of the surrounding rock of the roadway fissure.
现有的井下注浆技术存在着以下几点问题:The existing downhole grouting technology has the following problems:
1、注浆仍多采用低流量注浆泵进行单孔施工,施工速度慢,效率低,对于巷道快速掘进及支护都有很大的限制。虽然近年来也有多孔注浆方法出现,如中国专利CN101749030A公开的用于巷道软弱围岩加固的多孔并联注浆方法及装置,通过一种分流装置将注浆管道分成多个注浆管道,实现同时注浆。但这种方法仅能针对同一地质条件下的注浆,地质条件复杂区域则不能实现,不能结合各孔地质条件对各管道主要注浆参数进行智能调节,实时监控并反馈信息,缺乏智慧控制方面的研究。1. Grouting still uses low-flow grouting pump for single-hole construction. The construction speed is slow and the efficiency is low. There are great restrictions on quick tunneling and support. Although porous grouting methods have appeared in recent years, such as the porous parallel grouting method and apparatus for roadway weak surrounding rock reinforcement disclosed in Chinese Patent No. CN101749030A, the grouting pipe is divided into a plurality of grouting pipes by a diverting device, and simultaneously Grouting. However, this method can only be used for grouting under the same geological conditions, and the complex geological conditions cannot be realized. It is impossible to intelligently adjust the main grouting parameters of each pipeline in combination with the geological conditions of each hole, and monitor and feedback information in real time, lacking wisdom control. Research.
2、现有的注浆控制仍多为人工控制,存在许多隐患,如若不能及时控制注浆进程,很容易造成资源浪费或者注浆效果达不到预期设计要求。并且当涉及多条注浆管道同时注浆时,再仅仅依靠人力去控制每一条注浆管道时,不仅需要更多的人力资源,还有可能造成现场管理混乱,所以需要一个智慧控制系统进行统一控制。2. The existing grouting control is still mostly manual control, and there are many hidden dangers. If the grouting process cannot be controlled in time, it is easy to cause waste of resources or the grouting effect can not meet the expected design requirements. And when multiple grouting pipes are involved in simultaneous grouting, when only relying on manpower to control each grouting pipe, not only more human resources are needed, but also the on-site management is confused, so a smart control system is needed for unification. control.
3、在注浆工序上缺乏严格的标准和监督,注浆结束终压不确定,施工时仅依靠工人凭经验确定,误差大,不能进行有效的控制,极其容易因失误而达不到预期的注浆效果,故而进行返工。3. There is a lack of strict standards and supervision in the grouting process. The final pressure at the end of grouting is uncertain. The construction relies only on the workers to determine by experience. The error is large and cannot be effectively controlled. It is extremely easy to fail due to mistakes. The grouting effect is performed, so rework is performed.
目前,煤矿井下注浆特别是地质条件多变的巷道注浆需要一种区域智慧注浆方法,它能够自动辨别不同地质条件,可以根据地质条件自动调节浆液浓度等基本参数,实时监测反馈信息,智慧控制注浆结束终压,从而达到复杂地质区域智慧注浆的目的。At present, coal mine grouting, especially for grouting in geological conditions, requires a regional intelligent grouting method, which can automatically distinguish different geological conditions, automatically adjust the basic parameters such as slurry concentration according to geological conditions, and monitor feedback information in real time. Wisdom controls the final pressure of grouting to achieve the purpose of intelligent grouting in complex geological areas.
发明内容Summary of the invention
为了解决传统注浆的问题,本发明提出一种复杂地质区域智慧注浆系统和注浆方法,不仅可实现复杂地质区域内多孔同时注浆,并且可实现复杂地质区域内智慧控制注浆。In order to solve the problem of traditional grouting, the invention proposes a smart grouting system and a grouting method in a complex geological region, which can not only realize the simultaneous grouting in the complex geological region, but also realize the intelligent control grouting in the complex geological region.
技术方案是,一种复杂地质区域智慧注浆系统,包括浓浆储浆罐、稀浆储浆罐、注浆泵、智慧控制系统以及根据钻孔个数对应设置的多条注浆支路;所述浓浆储浆罐连接浓浆主注浆管道,稀浆储浆罐连接稀浆主注浆管道,各主注浆管道上设置注浆泵;每条注浆支路包括混合搅拌箱,以及分别与混合搅拌箱连接的浓浆注浆支管、稀浆注浆支管和混合注浆管;所述 浓浆注浆支管、稀浆注浆支管通过电子三通阀连接浓浆主注浆管道、稀浆主注浆管道,且浓浆注浆支管、稀浆注浆支管上分别设置流量传感器和流量调节阀;所述混合注浆管与注浆孔连接,且管路上设有压力传感器、流量传感器和压力调节阀;所述流量传感器、流量调节阀、压力传感器和压力调节阀均与智慧控制系统连接。The technical solution is a smart grouting system in a complex geological area, including a thick slurry storage tank, a slurry storage tank, a grouting pump, a smart control system, and a plurality of grouting branches corresponding to the number of drill holes; The thick slurry storage tank is connected to the main grouting pipeline of the thick slurry, the slurry storage tank is connected to the main grouting pipeline of the slurry, and the grouting pump is arranged on each main grouting pipeline; each grouting branch includes a mixing and agitating tank, And a thick slurry grouting branch pipe, a slurry grouting branch pipe and a mixed grouting pipe respectively connected with the mixing stirrer; the thick grouting branch pipe and the slurry grouting branch pipe are connected to the thick grout main grouting pipe through an electronic three-way valve a slurry grouting pipe is disposed, and a flow sensor and a flow regulating valve are respectively disposed on the thick grouting branch pipe and the slurry grouting branch pipe; the mixed grouting pipe is connected with the grouting hole, and the pipeline is provided with a pressure sensor, Flow sensor and pressure regulating valve; the flow sensor, flow regulating valve, pressure sensor and pressure regulating valve are all connected with the intelligent control system.
所述浓浆注浆泵或稀浆注浆泵连接水箱。The thick slurry grouting pump or the slurry grouting pump is connected to the water tank.
所述浓浆注浆泵和稀浆注浆泵,因为分流作用,选择大流量高压力注浆泵,保证主管道进行分流后,各支路管道仍能拥有足够的注浆压力,保证注浆质量。The thick slurry grouting pump and the slurry grouting pump, because of the splitting action, select a large flow high pressure grouting pump to ensure that after the main pipeline is diverted, each branch pipeline can still have sufficient grouting pressure to ensure grouting. quality.
所述混合搅拌箱内设有密度传感器,将混合后的浆液浓度实时传递到智慧控制系统,实时监控,保证配出的浆液浓度符合要求。The mixing tank is provided with a density sensor, and the mixed slurry concentration is transmitted to the intelligent control system in real time, and the real-time monitoring is performed to ensure that the dispensed slurry concentration meets the requirements.
所述智慧控制系统,由透水性检测模块、浆液配比模块、注浆控制模块以及计算机组成;透水性检测模块、浆液配比模块、注浆控制模块接收数据采集装置所反馈的信息,并由计算机进行存储和分析,并对各管道上的阀门进行控制;透水性监测模块通过安装在各注浆支路的浓浆注浆支管、稀浆注浆支管上的压力传感器以及流量传感器收集信息,并将其存储至计算机后进行相关计算和分析;浆液配比模块根据浓浆注浆支管以及稀浆注浆支管上的流量传感器所收集到的信息进行分析后,控制浓浆注浆支管以及稀浆注浆支管上的流量调节阀的开度,使得浆液按照设计的流量比例在混合搅拌箱内混合,得到预期的浆液浓度;注浆控制模块通过安装在各注浆支路管道的混合注浆管上的压力传感器以及流量传感器收集信息,实时关注各注浆孔的注浆状态,通过压力调节阀进行相应的控制,当达到结束标准后,关闭该注浆支路的电子三通阀。The intelligent control system is composed of a water permeability detecting module, a slurry proportioning module, a grouting control module and a computer; the water permeability detecting module, the slurry proportioning module and the grouting control module receive the information fed back by the data collecting device, and The computer performs storage and analysis, and controls the valves on each pipeline; the water permeability monitoring module collects information through the grouting branch pipe installed on each grouting branch, the pressure sensor on the slurry grouting branch pipe, and the flow sensor. And store it in the computer for related calculation and analysis; the slurry proportioning module analyzes the information collected by the flow sensor on the thick slurry grouting branch pipe and the slurry grouting branch pipe, and then controls the thick slurry grouting branch pipe and the thinning The opening of the flow regulating valve on the slurry grouting branch allows the slurry to be mixed in the mixing tank according to the designed flow ratio to obtain the desired slurry concentration; the grouting control module is mixed grouted through the pipes installed in each grouting branch The pressure sensor on the tube and the flow sensor collect information, and pay attention to the grouting state of each grouting hole in real time. Force adjusting valve corresponding control, when reaching the end of the standard, an electronic three-way valve to close the branch grouting.
本发明提供一种复杂地质区域智慧注浆方法,包括复杂地质区域内多孔透水性检测、智能调节注浆参数、监测并反馈实时信息以及智慧控制系统实时控制,具体步骤包括:The invention provides a smart grouting method for complex geological regions, including porous water permeability detection in a complex geological region, intelligent adjustment of grouting parameters, monitoring and feedback real-time information, and real-time control of the intelligent control system, and the specific steps include:
步骤1)在目标注浆巷道选择一段区域进行支护,根据设计要求,确定注浆孔位置以及大小;Step 1) Select a section of the target grouting roadway for support, and determine the position and size of the grouting hole according to the design requirements;
步骤2)区域内多孔同时进行透水性检测,根据传感器获得的数据通过公式计算,获取各注浆孔渗透系数;Step 2) The porous in the region is simultaneously subjected to water permeability detection, and the permeability coefficient of each grouting hole is obtained by calculating the data according to the data obtained by the sensor;
步骤3)基于区域内各注浆孔渗透系数,确定各注浆孔的最佳浆液浓度,智能调节注浆参数;Step 3) determining the optimal slurry concentration of each grouting hole based on the permeability coefficient of each grouting hole in the area, and intelligently adjusting the grouting parameter;
步骤4)由各注浆支路的管道上的传感器对各支路管道注浆进行监测,并将收集到的信息反馈到智慧控制系统;Step 4) monitoring the grouting of each branch pipe by the sensors on the pipelines of the grouting branches, and feeding back the collected information to the intelligent control system;
步骤5)智慧控制系统根据反馈的信息,实时控制各注浆支路的注浆情况,当达到注浆结束终压时,结束注浆。Step 5) The intelligent control system controls the grouting of each grouting branch in real time according to the feedback information, and ends the grouting when the final pressure at the end of grouting is reached.
所述透水性检测,由注浆泵连接水箱对复杂地质区域内多孔同时进行压水,注浆支路管道的混合注浆管上的压力传感器以及流量传感器获取注水压力以及流量,经相关公式计算获取各注浆孔渗透系数。The water permeability detection is performed by a grouting pump connected to the water tank to simultaneously pressurize the porous in the complex geological region, and the pressure sensor and the flow sensor on the mixed grouting pipe of the grouting branch pipe obtain the water injection pressure and the flow rate, and are calculated by the relevant formula. Obtain the permeability coefficient of each grouting hole.
所述智能调节注浆参数,基于各注浆孔的渗透系数,确定各注浆孔的最佳浆液浓度,通过调节各注浆支路的浓浆注浆支管、稀浆注浆支管上的流量调节阀,按比例调节浓浆稀浆的流量,在混合搅拌箱内进行混合,得到不同的浆液浓度,实现各注浆孔获得各自最佳浆液浓度的效果。The intelligently adjusting the grouting parameter, determining the optimal slurry concentration of each grouting hole based on the permeability coefficient of each grouting hole, and adjusting the flow rate on the grouting branch pipe and the slurry grouting branch pipe of each grouting branch The regulating valve adjusts the flow rate of the thick slurry in proportion, and mixes in the mixing tank to obtain different slurry concentrations, so as to achieve the effect of obtaining the optimum slurry concentration of each grouting hole.
所述监测并实时反馈信息,各注浆支路上的传感器,将相应管道上的压力、流量信息实时反馈到智慧控制系统,实时反馈支管内的流量大小,以便智慧控制系统控制浆液浓度。The monitoring and real-time feedback information, the sensors on each grouting branch, the pressure and flow information on the corresponding pipeline are fed back to the intelligent control system in real time, and the flow rate in the branch pipe is fed back in real time, so that the intelligent control system controls the slurry concentration.
所述注浆方法为:将两种浓度的水泥浆液分别储存在浓浆储浆罐以及稀浆储浆罐中;注浆泵将浆液从储浆罐输入混合搅拌箱;智慧控制系统分别控制各注浆孔所对应的注浆支路的浓浆注浆支管和稀浆注浆支管上的电子三通阀的开度,从而控制进入混合搅拌箱的浆液的浓度;当混合搅拌箱中的浆液浓度满足其所对应的注浆孔的最佳浆液浓度时,智慧控制系统控制混合搅拌箱向注浆孔输入浆液,并同时通过控制混合注浆管上的压力调节阀,控制注浆压力;当单个注浆孔到注浆结束终压时,结束该孔注浆,直到注浆区域内所有的注浆孔全部注浆完成,结束该区域内注浆,进入下一下注浆区域。The grouting method is: storing two concentrations of cement slurry in a thick slurry storage tank and a slurry storage tank; the grouting pump inputs the slurry from the slurry tank into the mixing tank; the intelligent control system separately controls each The opening of the grouting branch pipe of the grouting branch corresponding to the grouting hole and the electronic three-way valve on the slurry grouting branch pipe, thereby controlling the concentration of the slurry entering the mixing agitating tank; when mixing the slurry in the mixing tank When the concentration satisfies the optimum slurry concentration of the corresponding grouting hole, the intelligent control system controls the mixing agitator to input the slurry into the grouting hole, and at the same time controls the grouting pressure by controlling the pressure regulating valve on the mixing grouting pipe; When the single grouting hole reaches the final pressure at the end of grouting, the grouting is finished until all the grouting holes in the grouting area are completely grouted, and the grouting in the area is finished, and the grouting area is entered.
所述浆液浓度,本发明所提供的浓浆水灰比为2∶1,稀浆水灰比为0.6∶1,经透水性检测获得各注浆孔渗透系数后,根据渗透系数可以知道各注浆孔最佳浆液浓度,经不同流量的浓浆稀浆混合配比,得到所需浆液浓度。The concentration of the slurry, the ratio of the water-cement ratio of the thick slurry provided by the present invention is 2:1, and the ratio of the water-cement ratio of the slurry is 0.6:1. After the permeability coefficient of each grouting hole is obtained through the water permeability test, the respective notes can be known according to the permeability coefficient. The optimum slurry concentration of the slurry hole is mixed with the slurry of different flow rates to obtain the desired slurry concentration.
所述注浆压力,在进行注浆孔注浆时,需控制注浆压力不宜过大,应以不发生岩体劈裂作为前提,故应设置最高注浆压力,在注浆过程中,如果达到最高注浆压力时,应及时进行控制,经压力调节阀减小压力。The grouting pressure, when grouting in the grouting hole, needs to control the grouting pressure should not be too large, and should be based on the premise that no rock mass splitting occurs, so the highest grouting pressure should be set, in the grouting process, if When the maximum grouting pressure is reached, it should be controlled in time to reduce the pressure through the pressure regulating valve.
所述注浆结束终压,在目标注浆区域内,根据注浆支路的混合注浆管上的压力传感器实时反馈注浆压力,当区域中间某一注浆孔的注浆压力突然升高时,则认为该注浆孔设计区域已被浆液充满,故发生压力突然升高的现象,该注浆孔达到注浆结束终压,注浆结束;当目标区域内所有的注浆孔都达到这一注浆结束终压时,则认为这一区域的注浆达到了注浆结束终压,结束该区域注浆,转至下一区域。The grouting ends the final pressure. In the target grouting area, the grouting pressure is fed back in real time according to the pressure sensor on the mixing grouting pipe of the grouting branch, and the grouting pressure of a certain grouting hole in the middle of the area suddenly rises. When it is considered that the design area of the grouting hole has been filled with the slurry, a sudden increase in pressure occurs, and the grouting hole reaches the final pressure at the end of grouting, and the grouting ends; when all the grouting holes in the target area are reached When this grouting finishes the final pressure, it is considered that the grouting in this area reaches the end pressure of grouting end, and the area is grouted and transferred to the next area.
本发明有益效果:1)提供了一种复杂地质区域智慧注浆方法,由透水性检测获得区域内各注浆孔的渗透系数,确定适合各注浆孔的最佳浆液浓度,各管道上安装有传感器以及控制阀可以进行实时控制,达到智慧注浆效果。2)通过控制浓浆稀浆不同流量比例进行混合,可以调制出适合各注浆孔的最佳浆液浓度,达到最佳注浆效果。3)提出了一个相应的注浆结束 终压,当区域中间某一注浆孔的注浆压力突然升高时,则认为该注浆孔设计区域已被浆液充满,结束该孔注浆当目标区域内所有中间的注浆孔都达到这一注浆结束终压时,则认为这一区域的注浆达到了注浆结束终压,结束该区域注浆。4)本方法实现了复杂地质条件下的智慧注浆,自动化程度高,能够大幅度提高巷道注浆速度,施工效率高,施工效率和质量能够得到保证。The invention has the following beneficial effects: 1) providing a smart grouting method for complex geological regions, obtaining the permeability coefficient of each grouting hole in the region by the water permeability test, determining the optimum slurry concentration suitable for each grouting hole, and installing on each pipe Sensors and control valves allow real-time control for intelligent grouting. 2) By controlling the mixing ratio of the slurry to different flow rates, the optimum slurry concentration suitable for each grouting hole can be prepared to achieve the best grouting effect. 3) A corresponding final pressure at the end of grouting is proposed. When the grouting pressure of a grouting hole in the middle of the area suddenly rises, it is considered that the grouting hole design area has been filled with the slurry, and the end grouting is completed. When all the intermediate grouting holes in the area reach the final pressure at the end of grouting, it is considered that the grouting in this area reaches the final pressure at the end of grouting, and the grouting in the area is ended. 4) The method realizes intelligent grouting under complex geological conditions, with high degree of automation, can greatly improve the grouting speed of the roadway, high construction efficiency, and the construction efficiency and quality can be guaranteed.
附图说明DRAWINGS
图1是本发明装置的结构示意图;Figure 1 is a schematic view showing the structure of the apparatus of the present invention;
图2是注浆方法流程图;Figure 2 is a flow chart of the grouting method;
图3是智慧控制系统详细介绍图;Figure 3 is a detailed introduction diagram of the intelligent control system;
图中,1.浓浆储浆罐;2.稀浆储浆罐;3.水箱;4.浓浆注浆泵;5.稀浆注浆泵;6.浓浆主注浆管道;7.稀浆主注浆管道;8-1-8-4.流量传感器;9-1-9-4.流量传感器;10-1-10-4.混合搅拌箱;11-1-11-4.压力传感器;12-1-12-4.流量传感器;13-1-13-4.注浆支路;14.智慧控制系统;14-1.透水性检测模块;14-2.浆液配比模块;14-3.注浆控制模块;14.计算机;A1-A4.电子三通阀;B1-B4.电子三通阀;C1-C4.流量调节阀;D1-D4.流量调节阀;E1-E4.压力调节阀。In the figure, 1. thick slurry storage tank; 2. slurry slurry tank; 3. water tank; 4. thick slurry grouting pump; 5. slurry grouting pump; 6. thick grout main grouting pipeline; Slurry main grouting pipeline; 8-1-8-4. flow sensor; 9-1-9-4. flow sensor; 10-1-10-4. mixing tank; 11-1-11-4. Sensor; 12-1-12-4. Flow sensor; 13-1-13-4. Grouting branch; 14. Smart control system; 14-1. Water permeability detection module; 14-2. Slurry ratio module; 14-3. Grouting control module; 14. Computer; A1-A4. Electronic three-way valve; B1-B4. Electronic three-way valve; C1-C4. Flow regulating valve; D1-D4. Flow regulating valve; E1-E4 .A pressure regulating valve.
具体实施方式Detailed ways
结合附图,对本发明注浆方法进行进一步的描述:The grouting method of the present invention is further described in conjunction with the accompanying drawings:
如附图1所示,一种复杂地质区域智慧注浆系统,包括浓浆储浆罐1、稀浆储浆罐2、注浆泵4、5、智慧控制系统14以及根据钻孔个数对应设置的多条注浆支路13-1-13-4;所述浓浆储浆罐1连接浓浆主注浆管道6,稀浆储浆罐2连接稀浆主注浆管道7,各主注浆管道上设置注浆泵4、5;每条注浆支路13-1-13-4包括混合搅拌箱10-1-10-4,以及分别与混合搅拌箱10-1-10-4连接的浓浆注浆支管、稀浆注浆支管和混合注浆管;所述浓浆注浆支管、稀浆注浆支管通过电子三通阀A1-A4、B1-B4连接浓浆主注浆管道6、稀浆主注浆管道7,且浓浆注浆支管、稀浆注浆支管上分别设置流量传感器8-1-8-4、9-1-9-4和流量调节阀C1-C4;所述混合注浆管与注浆孔连接,且管路上设有压力传感器11-1-11-4、流量传感器12-1-12-4和压力调节阀E1-E4;所述流量传感器8-1-8-4、9-1-9-4、12-1-12-4、流量调节阀C1-C4、压力传感器11-1-11-4和压力调节阀E1-E4均与智慧控制系统14连接。As shown in Figure 1, a complex geological area intelligent grouting system, including thick slurry storage tank 1, slurry storage tank 2, grouting pump 4, 5, intelligent control system 14 and corresponding according to the number of holes a plurality of grouting branches 13-1-13-4 are arranged; the thick slurry storage tank 1 is connected to the main grouting pipeline 6 of the thick slurry, and the slurry storage tank 2 is connected to the main grouting pipeline 7 of the slurry, each main Grouting pumps 4, 5 are arranged on the grouting pipeline; each grouting branch 13-1-13-4 comprises a mixing tank 10-1-10-4, and a mixing tank 10-1-10-4 respectively Connected thick slurry grouting branch pipe, slurry grouting branch pipe and mixed grouting pipe; the thick slurry grouting branch pipe and the slurry grouting branch pipe are connected to the main grouting of the thick slurry through the electronic three-way valves A1-A4 and B1-B4 Pipeline 6, slurry main grouting pipe 7, and flow meter 8-1-8-4, 9-1-9-4 and flow regulating valve C1-C4 are respectively set on the grouting branch pipe and the slurry grouting branch pipe The mixed grouting pipe is connected with the grouting hole, and the pipeline is provided with a pressure sensor 11-1-11-4, a flow sensor 12-1-12-4 and a pressure regulating valve E1-E4; the flow sensor 8 -1-8-4, 9-1-9-4, 12-1-12-4, flow regulating valve C1-C4, pressure transmission And a pressure regulating valve is 11-1-11-4 E1-E4 are connected with the control system 14 intelligence.
所述浓浆注浆泵4或稀浆注浆泵5连接水箱3。The thick slurry pump 4 or the slurry grouting pump 5 is connected to the water tank 3.
所述浓浆注浆泵4和稀浆注浆泵5,因为分流作用,选择大流量高压力注浆泵,保证主管道进行分流后,各支路管道仍能拥有足够的注浆压力,保证注浆质量。The thick slurry grouting pump 4 and the slurry grouting pump 5, because of the splitting action, select a large flow high pressure grouting pump to ensure that after the main pipeline is diverted, each branch pipeline can still have sufficient grouting pressure to ensure Grouting quality.
所述混合搅拌箱10-1-10-4内设有密度传感器,将混合后的浆液浓度实时传递到智慧控 制系统14,实时监控,保证配出的浆液浓度符合要求。The mixing tank 10-1-10-4 is provided with a density sensor, and the mixed slurry concentration is transmitted to the intelligent control system 14 in real time, and the real-time monitoring is performed to ensure that the dispensed slurry concentration meets the requirements.
如附图3所示,所述智慧控制系统14,由透水性检测模块14-1、浆液配比模块14-2、注浆控制模块14-3以及计算机14-4组成;透水性检测模块14-1、浆液配比模块14-2、注浆控制模块14-3接收数据采集装置所反馈的信息,并由计算机14-4进行存储和分析,并对各管道上的阀门进行控制;透水性监测模块14-1通过安装在各注浆支路13-1-13-4的浓浆注浆支管、稀浆注浆支管上的压力传感器11-1-11-4以及流量传感器8-1-8-4、9-1-9-4收集信息,并将其存储至计算机14-4后进行相关计算和分析;浆液配比模块14-2根据浓浆注浆支管以及稀浆注浆支管上的流量传感器8-1-8-4、9-1-9-4所收集到的信息进行分析后,控制浓浆注浆支管以及稀浆注浆支管上的流量调节阀C1-C4、D1-D4的开度,使得浆液按照设计的流量比例在混合搅拌箱10-1-10-4内混合,得到预期的浆液浓度;注浆控制模块14-3通过安装在各注浆支路13-1-13-4管道的混合注浆管上的压力传感器11-1-11-4以及流量传感器12-1-12-4收集信息,实时关注各注浆孔的注浆状态,通过压力调节阀E1-E4进行相应的控制,当达到结束标准后,关闭该注浆支路13-1-13-4的电子三通阀A1-A4、B1-B4。As shown in FIG. 3, the smart control system 14 is composed of a water permeability detecting module 14-1, a slurry proportioning module 14-2, a grouting control module 14-3, and a computer 14-4; the water permeability detecting module 14 -1, the slurry proportioning module 14-2, the grouting control module 14-3 receives the information fed back by the data collecting device, and is stored and analyzed by the computer 14-4, and controls the valves on each pipe; water permeability The monitoring module 14-1 passes through the grouting branch pipe installed on each grouting branch 13-1-13-4, the pressure sensor 11-1-11-4 on the slurry grouting branch pipe, and the flow sensor 8-1- 8-4, 9-1-9-4 collect information and store it in computer 14-4 for correlation calculation and analysis; slurry proportioning module 14-2 is based on thick slurry grouting branch and slurry grouting branch After the information collected by the flow sensors 8-1-8-4, 9-1-9-4 is analyzed, the flow regulating valves C1-C4 and D1- on the slurry grouting branch pipe and the slurry grouting branch pipe are controlled. The opening degree of D4 is such that the slurry is mixed in the mixing tank 10-1-10-4 according to the designed flow ratio to obtain the desired slurry concentration; the grouting control module 14-3 is installed through The pressure sensor 11-1-11-4 and the flow sensor 12-1-12-4 on the mixed grouting pipe of the grouting branch 13-1-13-4 pipeline collect information, and pay attention to the grouting of each grouting hole in real time. The state is controlled by the pressure regulating valves E1-E4. When the end criterion is reached, the electronic three-way valves A1-A4, B1-B4 of the grouting branch 13-1-13-4 are closed.
本发明提供一种复杂地质区域智慧注浆方法,包括复杂地质区域内多孔透水性检测、智能调节注浆参数、监测并反馈实时信息以及智慧控制系统实时控制,具体步骤包括:The invention provides a smart grouting method for complex geological regions, including porous water permeability detection in a complex geological region, intelligent adjustment of grouting parameters, monitoring and feedback real-time information, and real-time control of the intelligent control system, and the specific steps include:
步骤1)在目标注浆巷道选择一段区域进行支护,根据设计要求,确定注浆孔位置以及大小;Step 1) Select a section of the target grouting roadway for support, and determine the position and size of the grouting hole according to the design requirements;
步骤2)区域内多孔同时进行透水性检测,根据传感器获得的数据通过公式计算,获取各注浆孔渗透系数;Step 2) The porous in the region is simultaneously subjected to water permeability detection, and the permeability coefficient of each grouting hole is obtained by calculating the data according to the data obtained by the sensor;
步骤3)基于区域内各注浆孔渗透系数,确定各注浆孔的最佳浆液浓度,智能调节注浆参数;Step 3) determining the optimal slurry concentration of each grouting hole based on the permeability coefficient of each grouting hole in the area, and intelligently adjusting the grouting parameter;
步骤4)由各注浆支路13-1-13-4的管道上的传感器对各支路管道注浆进行监测,并将收集到的信息反馈到智慧控制系统14;Step 4) monitoring the grouting of each branch pipe by the sensor on the pipeline of each grouting branch 13-1-13-4, and feeding back the collected information to the intelligent control system 14;
步骤5)智慧控制系统14根据反馈的信息,实时控制各注浆支路13-1-13-4的注浆情况,当达到注浆结束终压时,结束注浆。Step 5) The intelligent control system 14 controls the grouting of each grouting branch 13-1-13-4 in real time according to the feedback information, and ends the grouting when the end pressure of the grouting end is reached.
所述透水性检测,由注浆泵4、5连接水箱3对复杂地质区域内多孔同时进行压水,注浆支路13-1-13-4管道的混合注浆管上的压力传感器11-1-11-4以及流量传感器12-1-12-4获取注水压力以及流量,经相关公式计算获取各注浆孔渗透系数。The water permeability detection is performed by the grouting pumps 4 and 5 connected to the water tank 3 to simultaneously pressurize the porous in the complex geological region, and the pressure sensor on the mixed grouting pipe of the grouting branch 13-1-13-4 pipeline is 11- 1-11-4 and the flow sensor 12-1-12-4 obtain the water injection pressure and flow rate, and obtain the permeability coefficient of each grouting hole by the relevant formula.
所述智能调节注浆参数,基于各注浆孔的渗透系数,确定各注浆孔的最佳浆液浓度,通过调节各注浆支路13-1-13-4的浓浆注浆支管、稀浆注浆支管上的流量调节阀C1-C4、D1 -D4,按比例调节浓浆稀浆的流量,在混合搅拌箱10-1-10-4内进行混合,得到不同的浆液浓度,实现各注浆孔获得各自最佳浆液浓度的效果。The intelligently adjusting the grouting parameter, based on the permeability coefficient of each grouting hole, determining the optimal slurry concentration of each grouting hole, and adjusting the thick grouting branch pipe of each grouting branch 13-1-13-4, thinning The flow regulating valves C1-C4 and D1 - D4 on the slurry grouting branch pipe, the flow rate of the thick slurry is adjusted proportionally, and mixed in the mixing tank 10-1-10-4 to obtain different slurry concentrations, thereby realizing each The grouting holes obtain the effect of the respective optimum slurry concentration.
所述监测并实时反馈信息,各注浆支路13-1-13-4上的传感器,将相应管道上的压力、流量信息实时反馈到智慧控制系统14,实时反馈支管内的流量大小,以便智慧控制系统14控制浆液浓度。The monitoring and real-time feedback information, the sensors on each grouting branch 13-1-13-4, the pressure and flow information on the corresponding pipeline are fed back to the intelligent control system 14 in real time, and the flow rate in the branch pipe is fed back in real time, so that The smart control system 14 controls the slurry concentration.
所述注浆方法为:将两种浓度的水泥浆液分别储存在浓浆储浆罐1以及稀浆储浆罐2中;注浆泵4、5将浆液从储浆罐输入混合搅拌箱10-1-10-4;智慧控制系统14分别控制各注浆孔所对应的注浆支路13-1-13-4的浓浆注浆支管和稀浆注浆支管上的电子三通阀A1-A4、B1-B4的开度,从而控制进入混合搅拌箱10-1-10-4的浆液的浓度;当混合搅拌箱10-1-10-4中的浆液浓度满足其所对应的注浆孔的最佳浆液浓度时,智慧控制系统14控制混合搅拌箱10-1-10-4向注浆孔输入浆液,并同时通过控制混合注浆管上的压力调节阀E1-E4,控制注浆压力;当单个注浆孔到注浆结束终压时,结束该孔注浆,直到注浆区域内所有的注浆孔全部注浆完成,结束该区域内注浆,进入下一下注浆区域。The grouting method is: storing two concentrations of cement slurry in the thick slurry storage tank 1 and the slurry slurry storage tank 2 respectively; the grouting pumps 4, 5 input the slurry from the slurry storage tank into the mixing and mixing tank 10- 1-10-4; the intelligent control system 14 respectively controls the grouting branch pipe of the grouting branch 13-1-13-4 corresponding to each grouting hole and the electronic three-way valve A1- on the slurry grouting branch pipe The opening degree of A4, B1-B4, thereby controlling the concentration of the slurry entering the mixing tank 10-1-10-4; when the concentration of the slurry in the mixing tank 10-1-10-4 satisfies the corresponding grouting hole At the optimum slurry concentration, the intelligent control system 14 controls the mixing tank 10-1-10-4 to input the slurry into the grouting hole, and simultaneously controls the grouting pressure by controlling the pressure regulating valves E1-E4 on the mixing grouting pipe. When a single grouting hole reaches the final pressure at the end of grouting, the grouting is finished until all the grouting holes in the grouting area are completely grouted, and the grouting in the area is finished, and the grouting area is entered.
所述浆液浓度,本发明所提供的浓浆水灰比为2∶1,稀浆水灰比为0.6∶1,经透水性检测获得各注浆孔渗透系数后,根据渗透系数可以知道各注浆孔最佳浆液浓度,经不同流量的浓浆稀浆混合配比,得到所需浆液浓度。The concentration of the slurry, the ratio of the water-cement ratio of the thick slurry provided by the present invention is 2:1, and the ratio of the water-cement ratio of the slurry is 0.6:1. After the permeability coefficient of each grouting hole is obtained through the water permeability test, the respective notes can be known according to the permeability coefficient. The optimum slurry concentration of the slurry hole is mixed with the slurry of different flow rates to obtain the desired slurry concentration.
所述注浆压力,在进行注浆孔注浆时,需控制注浆压力不宜过大,应以不发生岩体劈裂作为前提,故应设置最高注浆压力,在注浆过程中,如果达到最高注浆压力时,应及时进行控制,经压力调节阀减小压力。The grouting pressure, when grouting in the grouting hole, needs to control the grouting pressure should not be too large, and should be based on the premise that no rock mass splitting occurs, so the highest grouting pressure should be set, in the grouting process, if When the maximum grouting pressure is reached, it should be controlled in time to reduce the pressure through the pressure regulating valve.
所述注浆结束终压,在目标注浆区域内,根据注浆支路13-1-13-4的混合注浆管上的压力传感器11-1-11-4实时反馈注浆压力,当区域中间某一注浆孔的注浆压力突然升高时,则认为该注浆孔设计区域已被浆液充满,故发生压力突然升高的现象,该注浆孔达到注浆结束终压,注浆结束;当目标区域内所有的注浆孔都达到这一注浆结束终压时,则认为这一区域的注浆达到了注浆结束终压,结束该区域注浆,转至下一区域。The grouting ends the final pressure, and in the target grouting area, the grouting pressure is fed back in real time according to the pressure sensor 11-1-11-4 on the mixing grouting pipe of the grouting branch 13-1-13-4. When the grouting pressure of a grouting hole in the middle of the area suddenly rises, it is considered that the design area of the grouting hole has been filled with the slurry, so that a sudden increase in pressure occurs, and the grouting hole reaches the final pressure at the end of grouting, and the injection At the end of the slurry; when all the grouting holes in the target area reach the final pressure at the end of grouting, it is considered that the grouting in this area reaches the final pressure at the end of grouting, ending the grouting in the area and transferring to the next area. .
实施例1Example 1
如附图2所示,本发明同时提出上述系统的智慧注浆方法,具体步骤如下:As shown in FIG. 2, the present invention simultaneously proposes a smart grouting method of the above system, and the specific steps are as follows:
步骤一、在目标注浆巷道选择一段区域进行支护,根据设计要求,确定注浆孔位置以及大小,保证注浆孔间距不小于浆液的扩散半径。 Step 1. Select a section of the target grouting roadway for support. According to the design requirements, determine the position and size of the grouting hole to ensure that the grouting hole spacing is not less than the diffusion radius of the slurry.
步骤二、打开浓浆主注浆管道6上的电子三通阀A1-A4,打开注浆泵4,水流通过连接水箱3的管道经各电子三通阀A1-A4分流至各支路管道13-1-13-4,各注浆孔同时进行注水,通过支路管道13-1-13-4上的压力传感器11-1-11-4和流量传感器12-1-12-4获得实时注水 压力及流量,将所收集到的信息传到智慧控制系统14,经计算获得各注浆孔渗透率q和渗透系数K,计算公式如下;Step 2: Open the electronic three-way valve A1-A4 on the main grouting pipe 6 of the thick slurry, and open the grouting pump 4. The water flow is diverted to the branch pipes 13 through the pipes connecting the water tank 3 through the electronic three-way valves A1-A4. -1-13-4, each grouting hole is simultaneously filled with water, and real-time water injection is obtained through the pressure sensor 11-1-11-4 and the flow sensor 12-1-12-4 on the branch pipe 13-1-13-4. Pressure and flow rate, the collected information is transmitted to the intelligent control system 14, and the permeability q and the permeability coefficient K of each grouting hole are calculated, and the calculation formula is as follows;
Figure PCTCN2018085303-appb-000001
Figure PCTCN2018085303-appb-000001
式中Q为钻孔的注水量,单位L/min;p为钻孔的压力,单位MPa;,L为钻孔长度,单位m。In the formula, Q is the water injection amount of the drilling hole, the unit is L/min; p is the pressure of the drilling hole, the unit is MPa; and L is the drilling length, the unit is m.
Figure PCTCN2018085303-appb-000002
Figure PCTCN2018085303-appb-000002
式中r为钻孔半径,单位m。Where r is the drilling radius in m.
步骤三、根据反馈的信息,经计算得到各孔的渗透系数,根据渗透系数确定各注浆孔的最佳注浆浓度;浓浆通过浓浆主注浆管道6经电子三通阀A1-A4进入浓浆支管,稀浆通过稀浆主注浆管道7经电子三通阀B1-B4进入稀浆支管,通过调节浓浆支管和稀浆支管上的流量调节器C1-C4和D1-D4,控制各浆液流量比例进行混合,达到所需浆液浓度。Step 3: According to the feedback information, the permeability coefficient of each hole is calculated, and the optimal grouting concentration of each grouting hole is determined according to the permeability coefficient; the thick slurry passes through the thick grout main grouting pipe 6 through the electronic three-way valve A1-A4 Entering the thick slurry branch pipe, the slurry passes through the slurry main grouting pipe 7 through the electronic three-way valve B1-B4 into the slurry branch pipe, and through adjusting the flow regulators C1-C4 and D1-D4 on the thick slurry branch pipe and the slurry slurry branch pipe, The ratio of each slurry flow rate is controlled to mix to achieve the desired slurry concentration.
假设所需浆液浓度为n:1,浓浆稀浆的注入量比例为A∶B,我们已知浓浆的浓度为2∶1,稀浆的浓度为0.6∶1,所以可以得到:Assuming that the required slurry concentration is n:1, the ratio of the injection volume of the thick slurry is A:B. We know that the concentration of the thick slurry is 2:1 and the concentration of the slurry is 0.6:1, so that:
Figure PCTCN2018085303-appb-000003
Figure PCTCN2018085303-appb-000003
由此方程我们可以得到浓浆稀浆的注入比例为:
Figure PCTCN2018085303-appb-000004
From this equation we can get the injection ratio of the thick slurry to:
Figure PCTCN2018085303-appb-000004
步骤四、经过流量调节后的浓浆稀浆,经浆液混合搅拌箱101-10-4进行充分混合后,进入支路注浆管道13-1-13-4。当浆液进入支路注浆管道13-1-13-4后,通过压力传感器11-1-11-4,可以获得实时注浆压力,将收集到的信息实时反馈给智慧控制系统14,智慧控制系统14通过控制支路注浆管道上的压力调节阀E1-E4进行调节。根据渗透率,由公式确定岩体发生劈裂时的压力大小,计算公式如下:Step 4: After the flow-adjusted thick slurry is thoroughly mixed by the slurry mixing tank 101-10-4, it enters the branch grouting pipe 13-1-13-4. After the slurry enters the branch grouting pipe 13-1-13-4, the real-time grouting pressure can be obtained through the pressure sensor 11-1-11-4, and the collected information is fed back to the intelligent control system 14 in real time, intelligent control System 14 is regulated by controlling pressure regulating valves E1-E4 on the bypass grouting line. According to the permeability, the pressure of the rock mass when the crack occurs is determined by the formula. The calculation formula is as follows:
p=σ t-3σ 31 p=σ t -3σ 31
式中,p为注浆压力,单位pa;σ t为最大拉压力,单位pa;σ 1为最大主压力,单位pa;σ 3为最小主压力,单位pa; Where p is the grouting pressure, unit pa; σ t is the maximum tensile pressure, unit pa; σ 1 is the maximum main pressure, unit pa; σ 3 is the minimum main pressure, unit pa;
步骤五、通过压力传感器11-1-11-4以及流量传感器14-1-14-4实时监控确定注浆孔的真实注浆状态,通过实时反馈回来的信息,当中间注浆孔达到注浆结束终压时,关闭该管路电子三通阀,当目标区域内所有注浆孔均达到注浆结束终压时,结束注浆,进行下一区域注 浆。Step 5: Real-time monitoring of the grouting hole by the pressure sensor 11-1-11-4 and the flow sensor 14-1-14-4 determines the true grouting state of the grouting hole, and the grouting hole reaches the grouting through the information fed back in real time. When the final pressure is over, the electronic three-way valve of the pipeline is closed, and when all the grouting holes in the target area reach the final pressure at the end of grouting, the grouting is finished, and the next area grouting is performed.
在本发明中,仅列出了四条注浆支路管道,但在实际中,可根据目标范围内的注浆孔数目增加注浆支路管道,并不影响本发明的使用。In the present invention, only four grouting branch pipes are listed, but in practice, the grouting branch pipe can be increased according to the number of grouting holes in the target range, without affecting the use of the present invention.

Claims (10)

  1. 一种复杂地质区域智慧注浆系统,其特征在于,包括浓浆储浆罐、稀浆储浆罐、注浆泵、智慧控制系统以及根据钻孔个数对应设置的多条注浆支路;所述浓浆储浆罐连接浓浆主注浆管道,稀浆储浆罐连接稀浆主注浆管道,各主注浆管道上设置注浆泵;每条注浆支路包括混合搅拌箱,以及分别与混合搅拌箱连接的浓浆注浆支管、稀浆注浆支管和混合注浆管;所述浓浆注浆支管、稀浆注浆支管通过电子三通阀连接浓浆主注浆管道、稀浆主注浆管道,且浓浆注浆支管、稀浆注浆支管上分别设置流量传感器和流量调节阀;所述混合注浆管与注浆孔连接,且管路上设有压力传感器、流量传感器和压力调节阀;所述流量传感器、流量调节阀、压力传感器和压力调节阀均与智慧控制系统连接。A complex grouting area intelligent grouting system, which comprises a thick slurry storage tank, a slurry storage tank, a grouting pump, a smart control system and a plurality of grouting branches corresponding to the number of drill holes; The thick slurry storage tank is connected to the main grouting pipeline of the thick slurry, the slurry storage tank is connected to the main grouting pipeline of the slurry, and the grouting pump is arranged on each main grouting pipeline; each grouting branch includes a mixing and agitating tank, And a thick slurry grouting branch pipe, a slurry grouting branch pipe and a mixed grouting pipe respectively connected with the mixing stirrer; the thick grouting branch pipe and the slurry grouting branch pipe are connected to the thick grout main grouting pipe through an electronic three-way valve a slurry grouting pipe is disposed, and a flow sensor and a flow regulating valve are respectively disposed on the thick grouting branch pipe and the slurry grouting branch pipe; the mixed grouting pipe is connected with the grouting hole, and the pipeline is provided with a pressure sensor, Flow sensor and pressure regulating valve; the flow sensor, flow regulating valve, pressure sensor and pressure regulating valve are all connected with the intelligent control system.
  2. 根据权利要求1所述的一种复杂地质区域智慧注浆系统,其特征在于,所述浓浆注浆泵或稀浆注浆泵连接水箱;所述注浆泵选择大流量高压力注浆泵。The intelligent geological region intelligent grouting system according to claim 1, wherein the thick slurry grouting pump or the slurry grouting pump is connected to the water tank; the grouting pump selects a large flow high pressure grouting pump .
  3. 根据权利要求1所述的一种复杂地质区域智慧注浆系统,其特征在于,所述混合搅拌箱内设有密度传感器,将混合后的浆液浓度实时传递到智慧控制系统,实时监控,保证配出的浆液浓度符合要求。The intelligent geological region intelligent grouting system according to claim 1, wherein the mixing tank is provided with a density sensor, and the mixed slurry concentration is transmitted to the intelligent control system in real time, and the real-time monitoring ensures the matching. The concentration of the slurry is in accordance with the requirements.
  4. 根据权利要求1所述的一种复杂地质区域智慧注浆系统,其特征在于,所述智慧控制系统,由透水性检测模块、浆液配比模块、注浆控制模块以及计算机组成;透水性检测模块、浆液配比模块、注浆控制模块接收数据采集装置所反馈的信息,并由计算机进行存储和分析,并对各管道上的阀门进行控制;透水性监测模块通过安装在各注浆支路的浓浆注浆支管、稀浆注浆支管上的压力传感器以及流量传感器收集信息,并将其存储至计算机后进行相关计算和分析;浆液配比模块根据浓浆注浆支管以及稀浆注浆支管上的流量传感器所收集到的信息进行分析后,控制浓浆注浆支管以及稀浆注浆支管上的流量调节阀的开度,使得浆液按照设计的流量比例在混合搅拌箱内混合,得到预期的浆液浓度;注浆控制模块通过安装在各注浆支路管道的混合注浆管上的压力传感器以及流量传感器收集信息,实时关注各注浆孔的注浆状态,通过压力调节阀进行相应的控制,当达到结束标准后,关闭该注浆支路的电子三通阀。The intelligent geological region intelligent grouting system according to claim 1, wherein the intelligent control system is composed of a water permeability detecting module, a slurry proportioning module, a grouting control module and a computer; and a water permeability detecting module The slurry proportioning module and the grouting control module receive the information fed back by the data acquisition device, and are stored and analyzed by the computer, and control the valves on the pipelines; the water permeability monitoring module is installed on each of the grouting branches. The slurry grouting branch pipe, the pressure sensor on the slurry grouting branch pipe and the flow sensor collect information and store it in the computer for relevant calculation and analysis; the slurry proportioning module is based on the grouting grouting branch pipe and the slurry grouting branch pipe After analyzing the information collected by the flow sensor, the opening of the flow regulating valve on the thick slurry grouting branch pipe and the slurry grouting branch pipe is controlled, so that the slurry is mixed in the mixing tank according to the designed flow ratio, and the expected result is obtained. Slurry concentration; the grouting control module passes the pressure transmission on the mixed grouting pipe of each grouting branch pipe The sensor and the flow sensor collect information, pay attention to the grouting state of each grouting hole in real time, and perform corresponding control through the pressure regulating valve. When the end criterion is reached, the electronic three-way valve of the grouting branch is closed.
  5. 利用权利要求1~4任意一项权利要求所述的系统的一种复杂地质区域智慧注浆方法,其特征在于,包括复杂地质区域内透水性检测、智能调节注浆参数、监测并反馈实时信息以及智慧控制系统实时控制,具体步骤包括:A complex geological region intelligent grouting method using the system according to any one of claims 1 to 4, characterized in that it comprises water permeability detection in a complex geological region, intelligent adjustment of grouting parameters, monitoring and feedback of real-time information And real-time control of the intelligent control system, the specific steps include:
    步骤1)在目标注浆巷道选择一段区域进行支护,根据设计要求,确定注浆孔位置以及大小;Step 1) Select a section of the target grouting roadway for support, and determine the position and size of the grouting hole according to the design requirements;
    步骤2)区域内多孔同时进行透水性检测,根据传感器获得的数据通过公式计算,获取各注浆孔渗透系数;Step 2) The porous in the region is simultaneously subjected to water permeability detection, and the permeability coefficient of each grouting hole is obtained by calculating the data according to the data obtained by the sensor;
    步骤3)基于区域内各注浆孔渗透系数,确定各注浆孔的最佳浆液浓度,智能调节注浆 参数;Step 3) determining the optimal slurry concentration of each grouting hole based on the permeability coefficient of each grouting hole in the area, and intelligently adjusting the grouting parameter;
    步骤4)由各注浆支路的管道上的传感器对各支路管道注浆进行监测,并将收集到的信息反馈到智慧控制系统;Step 4) monitoring the grouting of each branch pipe by the sensors on the pipelines of the grouting branches, and feeding back the collected information to the intelligent control system;
    步骤5)智慧控制系统根据反馈的信息,实时控制各注浆支路的注浆情况,当达到注结束终压时,结束注浆。Step 5) The intelligent control system controls the grouting of each grouting branch in real time according to the feedback information, and ends the grouting when the final end of the injection is reached.
  6. 根据权利要求5所述的一种复杂地质区域智慧注浆方法,其特征在于,所述透水性检测,由注浆泵连接水箱对复杂地质区域内多孔同时进行压水,注浆支路管道的混合注浆管上的压力传感器以及流量传感器获取注水压力以及流量,经相关公式计算获取各注浆孔渗透系数;所述透水性检测,由注浆泵连接水箱对复杂地质区域内多孔同时进行压水,注浆支路管道的所述智能调节注浆参数,基于各注浆孔的渗透系数,确定各注浆孔的最佳浆液浓度,通过调节各注浆支路的浓浆注浆支管、稀浆注浆支管上的流量调节阀,按比例调节浓浆稀浆的流量,在混合搅拌箱内进行混合,得到不同的浆液浓度,实现各注浆孔获得各自最佳浆液浓度的效果;所述监测并实时反馈信息,各注浆支路上的传感器,将相应管道上的压力、流量信息实时反馈到智慧控制系统,实时反馈支管内的流量大小,以便智慧控制系统控制浆液浓度。The intelligent grouting method for complex geological region according to claim 5, wherein the water permeability detecting is performed by a grouting pump connected to the water tank to simultaneously pressurize the porous in the complex geological region, and the grouting branch pipe is The pressure sensor and the flow sensor on the mixed grouting pipe obtain the water injection pressure and the flow rate, and obtain the permeability coefficient of each grouting hole by the relevant formula; the water permeability detection is performed by the grouting pump connecting the water tank to simultaneously pressurize the porous in the complex geological region. The intelligently adjusted grouting parameters of the water and grouting branch pipelines are determined based on the permeability coefficients of the grouting holes, and the optimum slurry concentration of each grouting hole is determined, and the grouting branch pipes of the grouting branches are adjusted, The flow regulating valve on the slurry grouting branch pipe adjusts the flow rate of the thick slurry in proportion, and mixes in the mixing tank to obtain different slurry concentrations, so as to achieve the effect of obtaining the optimum slurry concentration of each grouting hole; The monitoring and real-time feedback information, the sensors on each grouting branch, the pressure and flow information on the corresponding pipeline are fed back to the intelligent control system in real time, real-time anti- The amount of flow in the feed pipe is controlled so that the intelligent control system controls the slurry concentration.
  7. 根据权利要求5所述的一种复杂地质区域智慧注浆方法,其特征在于,所述注浆方法为:将两种浓度的水泥浆液分别储存在浓浆储浆罐以及稀浆储浆罐中;注浆泵将浆液从储浆罐输入混合搅拌箱;智慧控制系统分别控制各注浆孔所对应的注浆支路的浓浆注浆支管和稀浆注浆支管上的电子三通阀的开度,从而控制进入混合搅拌箱的浆液的浓度;当混合搅拌箱中的浆液浓度满足其所对应的注浆孔的最佳浆液浓度时,智慧控制系统控制混合搅拌箱向注浆孔输入浆液,并同时通过控制混合注浆管上的压力调节阀,控制注浆压力;当单个注浆孔到注浆结束终压时,结束该孔注浆,直到注浆区域内所有的注浆孔全部注浆完成,结束该区域内注浆,进入下一下注浆区域。The intelligent grouting method for complex geological region according to claim 5, wherein the grouting method comprises: storing two concentrations of cement slurry in a thick slurry storage tank and a slurry storage tank, respectively. The grouting pump inputs the slurry from the slurry tank to the mixing tank; the intelligent control system controls the grouting branch pipe of the grouting branch corresponding to each grouting hole and the electronic three-way valve on the slurry grouting branch pipe respectively. Opening degree, thereby controlling the concentration of the slurry entering the mixing tank; when the concentration of the slurry in the mixing tank satisfies the optimum slurry concentration of the corresponding grouting hole, the intelligent control system controls the mixing tank to input the slurry into the grouting hole At the same time, by controlling the pressure regulating valve on the mixing grouting pipe, the grouting pressure is controlled; when the single grouting hole reaches the final pressure at the end of grouting, the grouting is finished until all the grouting holes in the grouting area are all Grouting is completed, the grouting in the area is finished, and the grouting area is entered.
  8. 根据权利要求5所述的一种复杂地质区域智慧注浆方法,其特征在于,所述浆液浓度,本发明所提供的浓浆水灰比为2∶1,稀浆水灰比为0.6∶1,经透水性检测获得各注浆孔渗透系数后,根据渗透系数可以知道各注浆孔最佳浆液浓度,经不同流量的浓浆稀浆混合配比,得到所需浆液浓度。The intelligent grouting method for complex geological region according to claim 5, wherein the slurry concentration, the ratio of the water-cement ratio of the thick slurry provided by the present invention is 2:1, and the ratio of the water-cement ratio of the slurry is 0.6:1. After obtaining the permeability coefficient of each grouting hole through the water permeability test, the optimum slurry concentration of each grouting hole can be known according to the permeability coefficient, and the mixed slurry ratio of different flow rates is obtained to obtain the desired slurry concentration.
  9. 根据权利要求5所述的一种复杂地质区域智慧注浆方法,其特征在于,所述注浆压力,在进行注浆孔注浆时,需控制注浆压力不宜过大,应以不发生岩体劈裂作为前提,故应设置最高注浆压力,在注浆过程中,如果达到最高注浆压力时,应及时进行控制,经压力调节阀减小压力。The intelligent grouting method for complex geological region according to claim 5, wherein the grouting pressure is controlled when the grouting hole is grouted, and the grouting pressure is not excessively large, and the rock should not occur. As the premise of body splitting, the highest grouting pressure should be set. In the grouting process, if the highest grouting pressure is reached, it should be controlled in time to reduce the pressure through the pressure regulating valve.
  10. 根据权利要求5所述的一种复杂地质区域智慧注浆方法,其特征在于,所述注浆结束终压,在目标注浆区域内,根据注浆支路的混合注浆管上的压力传感器实时反馈注浆压力,当区域中间某一注浆孔的注浆压力突然升高时,则认为该注浆孔设计区域已被浆液充满,故发生压力突然升高的现象,该注浆孔达到注浆结束终压,注浆结束;当目标区域内所有的注浆孔都达到这一注浆结束终压时,则认为这一区域的注浆达到了注浆结束终压,结束该区域注浆,转至下一区域。A method for intelligent grouting of complex geological regions according to claim 5, wherein said grouting ends the final pressure, and in the target grouting area, according to the pressure sensor on the mixed grouting pipe of the grouting branch The grouting pressure is fed back in real time. When the grouting pressure of a grouting hole in the middle of the area suddenly rises, it is considered that the grouting hole design area has been filled with the slurry, so that a sudden increase in pressure occurs, and the grouting hole is reached. The final pressure is applied at the end of grouting, and the grouting is finished. When all the grouting holes in the target area reach the final pressure at the end of grouting, it is considered that the grouting in this area reaches the final pressure at the end of grouting, and the end of the grout is ended. Slurry, go to the next area.
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