WO2019076088A1 - 敷设装置 - Google Patents

敷设装置 Download PDF

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Publication number
WO2019076088A1
WO2019076088A1 PCT/CN2018/094113 CN2018094113W WO2019076088A1 WO 2019076088 A1 WO2019076088 A1 WO 2019076088A1 CN 2018094113 W CN2018094113 W CN 2018094113W WO 2019076088 A1 WO2019076088 A1 WO 2019076088A1
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WO
WIPO (PCT)
Prior art keywords
processed
laying device
working platform
photovoltaic module
laying
Prior art date
Application number
PCT/CN2018/094113
Other languages
English (en)
French (fr)
Inventor
刘林
李涛
袁强
曾静
孙士洋
徐国军
连重炎
胡斌华
Original Assignee
米亚索乐装备集成(福建)有限公司
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Application filed by 米亚索乐装备集成(福建)有限公司 filed Critical 米亚索乐装备集成(福建)有限公司
Publication of WO2019076088A1 publication Critical patent/WO2019076088A1/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1892Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof methods involving the use of temporary, removable substrates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/0248Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
    • H01L31/036Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes
    • H01L31/0392Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate
    • H01L31/03926Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate comprising a flexible substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67132Apparatus for placing on an insulating substrate, e.g. tape
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the utility model relates to the field of photovoltaic cell processing, in particular to a laying device.
  • flexible PV modules are light and thin, can be bent, and have a wider range of applications.
  • the related laying equipment is not perfect, such as edge sealing tape for flexible PV modules. The related equipment is not mature.
  • the manual sealing operation is mainly used to lay the edge sealing tape of the flexible photovoltaic module.
  • the sealing tape is fixed on the flexible photovoltaic module back plate by a certain pressing force, thereby realizing the sealing tape laying.
  • the utility model provides a laying device for providing a fixed pressing force to a sealing tape, so that the pressing consistency is good, and the bending degree of the sealing tape is reduced while improving the production efficiency.
  • the utility model provides a laying device for laying a flexible sealing member edge sealing tape, the laying device comprising:
  • a fixing bracket for mounting a reel of sealing tape, the fixing bracket being located above the working platform;
  • the weighting pulley is located above the working platform and at a distance from the fixing bracket, and the weight pulley can be opposite Edge motion of the photovoltaic module to be processed.
  • the photovoltaic module to be processed is fixed on the working platform, and a linear guide is disposed on the ground, and the working platform is slidably connected to the linear guide.
  • the working platform is fixed on the ground, and the photovoltaic module to be processed and the working platform are relatively slidable.
  • a relative sliding between the photovoltaic module to be processed and the working platform is achieved by adding lubricating oil.
  • a relative sliding is performed between the photovoltaic module to be processed and the working platform by setting a rolling wheel.
  • the photovoltaic component to be processed is fixed on the working platform, and the weighted pulley is a moving pulley movable relative to the photovoltaic component to be processed.
  • the fixing bracket and the weight roller are both disposed, and the two fixing brackets and the two weight pulleys are respectively disposed on opposite sides of the working platform.
  • the bottom of the working platform is provided with a leg, the bottom of the leg is provided with a roller, the roller is disposed in the linear guide, and the roller can reciprocate along the linear guide in the linear guide.
  • the laying device further comprises a rotating platform for driving the linear guide and the working platform to rotate together, the rotating platform being disposed between the linear guide and the ground.
  • the laying device further comprises a position fixing device for positioning the photovoltaic module to be processed, and the position fixing device is disposed on the working platform.
  • the laying device further comprises a lifting device, the weight roller is mounted on the lifting device.
  • the laying device further comprises a limiting device for limiting the lifting height of the lifting device, the limiting device being disposed on the lifting device.
  • the laying device further comprises a positioning mechanism for positioning the working platform, the positioning mechanism being disposed on the linear guide.
  • the laying device further comprises a control mechanism for moving the work platform, the control mechanism being disposed on at least one of the rollers.
  • the laying device further includes: a pressure detecting device for detecting a pressing force applied by the weight roller on the sealing tape, the pressure detecting device being disposed on the weight pulley.
  • the laying device provided by the utility model maintains the gap between the pressure bearing pulley and the working platform when the sealing tape is laid, so that the pressure bearing pulley applies a fixed pressing force to the sealing tape, and the gap between the pressure bearing pulley and the working platform It can be set before laying according to actual needs, so that the sealing tape is subjected to a suitable pressing force, and the pressing effect is consistent.
  • the pressure roller can move relative to the edge of the photovoltaic module to be processed, so that for the photovoltaic module to be processed with a straight edge, the sealing tape can be laid along the straight line on the edge of the photovoltaic module to be processed, that is, the sealing tape can be ensured not to be laid. Bending, and ensuring the appearance and performance of the photovoltaic module to be processed; in addition, the utility model can greatly improve the production efficiency by combining various components.
  • FIG. 1 is a schematic structural view of a laying device provided by one or more embodiments of the present invention.
  • FIG. 2 is a schematic structural view of a laying device provided by one or more embodiments of the present invention.
  • FIG. 3 is a top plan view showing a sealing tape for a photovoltaic module to be processed according to one or more embodiments of the present invention
  • FIG. 4 is a top plan view showing a sealing tape for a photovoltaic module to be processed according to one or more embodiments of the present invention
  • FIG. 5 is a schematic structural view of a laying device according to one or more embodiments of the present invention.
  • Figure 6 is a schematic structural view of a laying device provided by one or more embodiments of the present invention.
  • Figure 7 is a schematic structural view of a laying device provided by one or more embodiments of the present invention.
  • FIG. 8 is a schematic structural view of a laying device provided by one or more embodiments of the present invention.
  • an embodiment of the present invention provides a laying device for laying a flexible sealing member edge sealing tape.
  • the laying device comprises: a working platform 5 for supporting a photovoltaic module 4 to be processed; and is located above the working platform 5
  • the fixing bracket 1 is used for mounting the reel of the sealing tape 2; the weight pulley 3 is placed above the working platform 5 and at a certain distance from the fixing bracket 1 , and the weight pulley 3 can be processed relatively
  • the edge of the photovoltaic module 4 is moved, and the weighted pulley 3 is used to press the sealing tape 2 onto the photovoltaic module 4 to be processed.
  • the fixing bracket 1 and the weight bearing pulley 3 are generally fixed on the top of the operation workshop, and the sealing tape 2 is generally wound into a roll, and is mounted on the fixing bracket 1 through the rotating shaft, so that the sealing tape 2 can be rotated relative to the fixing bracket 1. .
  • the sealing tape 2 is stretched from the fixing bracket 1 to the photovoltaic module 4 to be processed.
  • the pressure roller 3 is pressed against the sealing tape 2 on the photovoltaic module 4 to be processed, so that the pressure is pressed.
  • the heavy pulley 3 presses the sealing tape 2 against the photovoltaic module 4 to be processed.
  • the fixing method of the photovoltaic module 4 to be processed, the working platform 5 and the weight roller 3 is different, and the manner of implementing the sealing tape is also different.
  • the photovoltaic module 4 to be processed is fixed on the working platform 5, and the linear guide rail 6 is disposed on the ground, and the working platform 5 is slidably connected with the linear guide rail 6, that is, the working platform 5
  • the photovoltaic module 4 to be processed is moved along the linear guide 6 together, and the weighted pulley 3 is not moved, so that the weighted pulley 3 presses the sealing tape 2 against the photovoltaic module 4 to be processed.
  • one end of the sealing tape 2 is stretched from the fixing bracket 1 to the photovoltaic module 4 to be processed, so that the pressure roller 3 is pressed against the sealing tape 2 on the photovoltaic module 4 to be processed, and the operator pushes the work.
  • the platform 5 rotates relative to the rotating shaft 3 and the rotating shaft, that is, the weighted pulley 3 rotates clockwise, and the rotating shaft rotates counterclockwise to continuously supply the sealing tape 2 to realize laying.
  • the work platform 5 is fixed on the ground, and the photovoltaic module 4 to be processed and the work platform 5 are relatively slidable.
  • the weight roller 3 does not move, and the operator controls the photovoltaic module 4 to be processed to slide on the working platform 5, so that the pressure roller 3 presses the sealing tape 2 against the photovoltaic module 4 to be processed, and the pressure is heavy.
  • the pulley 3 can be rotated by the sealing tape 2 to continuously supply the sealing tape 2 to realize the laying.
  • the relative sliding between the photovoltaic module 4 to be processed and the working platform 5 can be directly achieved by friction, or the lubricating oil can be added between the two to achieve relative sliding, and a rolling wheel can be arranged between the two.
  • the embodiment of the present invention does not specifically limit the relative sliding.
  • the photovoltaic module 4 to be processed is fixed on the working platform 5, and the weighted pulley 3 is a moving pulley that can move relative to the photovoltaic module 4 to be processed, that is, the weighted pulley 3 is realized by a top rail, a robot arm or other sliding device.
  • the movement of the weight pulley 3 is maintained, and the photovoltaic module 4 to be processed and the work platform 5 are not moved.
  • the operator controls the weight roller 3 to move in the direction in which the sealing tape 2 is laid, and the weight roller 3 drives the rotating shaft to rotate by the sealing tape 2, thereby continuously providing the sealing tape 2 to realize the laying.
  • the laying device provided by the utility model maintains the gap between the weight roller 3 and the working platform 5 when the sealing tape 2 is applied, so that the weight roller 3 applies a fixed pressing force to the sealing tape 2, and the weight roller 3 and The gap between the working platforms 5 can be set before laying according to actual needs, so that the sealing tape 2 is subjected to a suitable pressing force, and the pressing effect is consistent.
  • the weighted pulley 3 can be moved relative to the edge of the photovoltaic module 4 to be processed, so that for the edge to be processed to the photovoltaic module 4, the sealing tape 2 can be laid along the straight line on the photovoltaic module 4 to be processed, that is, the sealing tape can be ensured. 2 laying is not bent. Through the cooperation of various components, the production efficiency of the flexible photovoltaic module can be greatly improved.
  • the fixed bracket 1 and the weighted pulley 3 are both disposed, and the two fixed brackets 1 and the two weighted pulleys 3 are respectively disposed on opposite sides of the working platform 5 .
  • the number and position of the fixed bracket 1 and the weighted pulley 3 can be flexibly set according to actual needs, and generally two are provided, and are located on opposite sides or both ends above the working platform 5. As shown in FIG. 4, it is convenient to press-fit the sealing tape 2 at both ends of the photovoltaic module 4 to be processed.
  • the bottom of the working platform 5 of the laying device is provided with a leg 51.
  • the bottom of the leg 51 is provided with a roller 52.
  • the roller 52 is disposed in the linear guide 6, and the roller 52 can be disposed on the linear guide 6.
  • the middle linear guide 6 reciprocates.
  • the laying device further comprises a position fixing device 53, which is arranged on the working platform 5 for positioning the photovoltaic module 4 to be processed laid on the working platform 5.
  • the position fixing device 53 can be implemented in various manners, such as using a limiting rod or a limiting frame.
  • the present invention is not limited thereto, and the photovoltaic module 4 to be processed can be positioned.
  • the laying device further comprises a lifting device 31, and the weight pulley 3 is mounted on the lifting device 31.
  • the lifting device 31 is connected with the weight pulley 3 for driving the weight pulley 3 to change position.
  • the lifting device 31 such as a hydraulic cylinder, a spring, and the like.
  • the present invention is not limited thereto, and the driving weight pulley 3 can be driven to change the position.
  • the laying device further includes a limiting device 32, and the limiting device 32 is disposed on the lifting device 31 for limiting the lifting height of the lifting device 31.
  • the limiting device 32 can be implemented in various ways, such as a solenoid valve, a fixing rod that is disposed in the lifting device 31, and the like.
  • the present invention is not limited thereto, and the lifting and lowering device 31 can be restricted from being lifted and lowered. It should be noted that when the lifting device 31 moves up and down, the limiting device 32 can stop it at any time.
  • the laying device further comprises a rotating platform 7 disposed between the linear guide 6 and the ground.
  • the rotating platform 7 can drive the linear guide 6 and the working platform 5 to rotate together.
  • the laying device further includes a positioning mechanism 61 for positioning the work platform 5, and the positioning mechanism 61 is disposed on the linear guide 6.
  • the positioning mechanism 61 facilitates the stop of the work platform 5 when the work platform 5 reciprocates on the linear guide 6.
  • the positioning mechanism 61 can be a clip.
  • the laying device further includes a control mechanism 54 for controlling the movement of the work platform 5, the control mechanism 54 being disposed on the at least one roller 52.
  • the control mechanism 54 may be disposed on each of the rollers 52, and the control mechanism 54 may be disposed on one or more of the rollers 52, which is not limited by the embodiment of the present invention.
  • the laying device further includes: pressure detecting means 33 for detecting a pressing force applied to the sealing tape 2 by the weight pulley 3, and the pressure detecting means 33 is provided on the weight pulley 3.
  • the pressure detecting device 33 is connected to the surface of the weight pulley 3 for detecting the pressing force applied to the sealing tape 2 by the weight pulley 3.
  • the pressure detecting device 33 can be implemented in various ways, such as a pressure detecting probe, a pressure gauge, or the like.
  • the present invention is not limited thereto, and the pressing force applied to the sealing tape 2 by the weight pulley 3 can be detected.
  • the pressure detecting device 33 the pressing force applied to the sealing tape 2 by the weight pulley 3 is detected, so that the operator can flexibly adjust the pressing force.
  • An embodiment of the present invention provides an example of laying using the laying device.
  • the working platform 5 according to the present invention can use a common mobile table.
  • the work steps are as follows:
  • the operator pushes the moving table forward in the direction of the linear guide 6, so that the weighted pulley 3 presses the sealing tape 2 against the photovoltaic module 4 to be processed, and stops at a position where the processed photovoltaic module 4 is previously positioned.
  • the laying device provided by the utility model provides a fixed pressing force to the sealing tape through the pressure roller, and the position of the pressure roller can be set in advance, so that the sealing tape is subjected to a suitable pressing force, and The pressing effect is consistent.
  • the pressure-weight pulley can move relative to the edge of the photovoltaic module to be processed, so that for the photovoltaic module to be processed with the edge being straight, the sealing tape can be laid along the straight line on the photovoltaic module to be processed, that is, the sealing tape can be laid without bending.
  • the appearance and performance of the PV module to be processed are guaranteed. Through the cooperation of various components, the production efficiency can be greatly improved.

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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Photovoltaic Devices (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

本实用新型公开了一种敷设装置,所述敷设装置包括:固定支架1、压重滑轮3、工作平台5,本实用新型提供的敷设装置,通过压重滑轮对密封胶带提供固定的按压力,而压重滑轮的位置可提前设定好,从而使得密封胶带受到合适的按压力,且按压效果一致性较好;而且,压重滑轮可相对待加工光伏组件的边缘运动,从而,对于边缘为直线待加工光伏组件,可以使得密封胶带沿直线敷设在待加工光伏组件上,即可以保证密封胶带敷设不弯曲,以及保证待加工光伏组件的外观和性能;另外,本实用新型通过各部件配合,可大大提高生产效率。

Description

敷设装置
本申请要求于2017年10月20日提交中国国家知识产权局、申请号为201721362097.6、实用新型名称为“一种柔性光伏组件边缘密封胶带的敷设装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本实用新型涉及光伏电池加工领域,尤其涉及一种敷设装置。
背景技术
相比于刚性光伏组件,柔性光伏组件轻薄,可弯折,运用范围更为广泛,但柔性光伏组件的生产厂家较少,相关敷设设备并未完善,如用于柔性光伏组件的边缘密封胶带敷设的相关设备就不成熟。
目前,主要采用人工手动作业,对柔性光伏组件边缘密封胶带进行敷设。在人工手动作业时,通过一定的按压力将密封胶带固定在柔性光伏组件背板上,以此实现密封胶带敷设。
但是,在人工手动作业时,人工施加的按压力很难控制。按压力过小,密封胶带的附着力弱,在后续撕离型膜时会导致胶带带离背板,并且容易导致胶带一定程度的拉长,拉长的胶带的宽度和厚度都不能达到要求。按压力过大,又会导致组件层压后出现气泡,密封胶带的按压一致性较差。此外,在人工作业时,也很难保证敷设的边缘密封胶带在同一直线上,影响柔性光伏组件的外观和性能。再有,人工手动作业的生产效率较低。
实用新型内容
本实用新型提供了一种敷设装置,用以对密封胶带提供固定的按压力,使得按压一致性较好,且在提高生产效率的同时,降低密封胶带敷设弯曲度。
本实用新型提供了一种敷设装置,用于柔性光伏组件边缘密封胶带的敷设,所述敷设装置包括:
用于支撑待加工光伏组件的工作平台;
用于安装密封胶带的卷轴的固定支架,所述固定支架位于所述工作平台上方;
用于将密封胶带压覆在所述待加工光伏组件上的压重滑轮,所述压重滑轮位于所述工作平台上方,并与所述固定支架相距一定距离,且所述压重滑轮可相对所述待加工光伏组件的边缘运动。
可选地,所述待加工光伏组件固定在所述工作平台上,地面上设置有直线导轨,所述工作平台与所述直线导轨滑动连接。
可选地,所述工作平台固定在地面上,所述待加工光伏组件与工作平台之间可相对滑动。
可选地,所述待加工光伏组件与所述工作平台之间通过添加润滑油的方式实现可相对滑动。
可选地,所述待加工光伏组件与所述工作平台之间通过设置滚动轮的方式实现相对滑动。
可选地,所述待加工光伏组件固定在所述工作平台上,所述压重滑轮为可相对所述待加工光伏组件移动的移动滑轮。
可选地,所述固定支架与所述压重滑轮均设置有两个,两个所述固定支架与两个所述压重滑轮分别设置在所述工作平台上方的相对两侧。
可选地,所述工作平台底部设置有支腿,所述支腿底部设置有滚轮,所述滚轮设置在所述直线导轨中,且滚轮可在直线导轨中沿所述直线导轨往复运动。
可选地,所述敷设装置还包括用于带动所述直线导轨、所述工作平台一起转动的旋转平台,所述旋转平台设置在直线导轨与地面之间。
可选地,所述敷设装置还包括位置固定装置,所述位置固定装置用于对待加工光伏组件进行定位,所述位置固定装置设置在所述工作平台上。
可选地,所述敷设装置还包括升降装置,所述压重滑轮安装在所述升降装置上。
可选地,所述敷设装置还包括用于限制所述升降装置的升降高度的限位装置,所述限位装置设置在所述升降装置上。
可选地,所述敷设装置还包括用于对所述工作平台进行定位的定位机构,所述定位机构设置在所述直线导轨上。
可选地,所述敷设装置还包括用于对所述工作平台进行移动控制的控制机构,所述控制机构设置在至少一个所述滚轮上。
可选地,所述敷设装置还包括:用于检测所述压重滑轮施加在所述密封胶带上的压紧力的压力检测装置,所述压力检测装置设置于所述压重滑轮上。
本实用新型提供的敷设装置,通过敷设密封胶带时,保持压重滑轮与工作平台之间的间隙,使得压重滑轮对密封胶带施加固定的按压力,而压重滑轮与工作平台之间的间隙可以根据实际需要在敷设前设定好,从而使得密封胶带受到合适的按压力,且按压效果一致性较好。而且,压重滑轮可相对待加工光伏组件的边缘运动,从而,对于边缘为直线的待加工光伏组件,可以使得密封胶带沿直线敷设在待加工光伏组件的边缘上,即可以保证密封胶带敷设不弯曲,以及保证待加工光伏组件的外观和性能;另外,本实用新型通过各部件配合,可大大提高生产效率。
附图说明
图1为本实用新型一个或多个实施例提供的敷设装置的结构示意图;
图2为本实用新型一个或多个实施例提供的敷设装置的结构示意图;
图3为本实用新型一个或多个实施例提供的待加工光伏组件敷设密封胶带的俯视示意图;
图4为本实用新型一个或多个实施例提供的待加工光伏组件敷设密封胶带的俯视示意图;
图5为本实用新型一个或多个实施例提供的敷设装置的结构示意图;
图6为本实用新型一个或多个实施例提供的敷设装置的结构示意图;
图7为本实用新型一个或多个实施例提供的敷设装置的结构示意图;
图8为本实用新型一个或多个实施例提供的敷设装置的结构示意图。
具体实施方式
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能解释为对本实用新型的限制。
如图1所示,本实用新型实施例提供一种敷设装置,用于柔性光伏组件边缘密封胶带的敷设,敷设装置包括:用于支撑待加工光伏组件4的工作平台5;位于工作平台5上方的固定支架1,固定支架1用于安装密封胶带2的卷轴;压重滑轮3,压重滑轮3位于工作平台5上方,并与固定支架1相距一定距离,且压重滑轮3可相对待加工光伏组件4的边缘运动,压重滑轮3用于将密封胶带2压覆在待加工光伏组件4上。
其中,在操作时,一般将固定支架1与压重滑轮3固定在操作车间的顶部,密封胶带2一般盘成卷,通过转轴装在固定支架1上,使得密封胶带2可以相对固定支架1转动。在敷设装置工作时,将密封胶带2的一端从固定支架1处拉伸至待加工光伏组件4上,此时,压重滑轮3与待加工光伏组件4上的密封胶带2压紧,使得压重滑轮3将密封胶带2压紧在待加工光伏组件4上。
在本实用新型实施例中,待加工光伏组件4、工作平台5以及压重滑轮3的固定方式不同,实现密封胶带的方式也不同。
可选地,本实施例中,如图2所示,将待加工光伏组件4固定在工作平台5上,地面上设置有直线导轨6,工作平台5与直线导轨6滑动连接,即工作平台5带动待加工光伏组件4一起沿直线导轨6运动,而压重滑轮3则不动,从而实现压重滑轮3将密封胶带2压紧在待加工光伏组件4上。在敷设装置工作时,将密封胶带2的一端从固定支架1处拉伸至待加工光伏组件4上,使得压重滑轮3与待加工光伏组件4上的密封胶带2压紧,操作人员推动工作平台5,压重滑轮3与转轴之间相对转动,即压重滑轮3顺时针转动,转轴逆时针转动,连续不断地提供密封胶带2以实现敷设。
可选地,将工作平台5固定在地面上,待加工光伏组件4与工作平台 5之间可相对滑动。在敷设装置工作时,压重滑轮3不动,操作人员控制待加工光伏组件4在工作平台5上滑动,从而实现压重滑轮3将密封胶带2压紧在待加工光伏组件4上,压重滑轮3可以通过密封胶带2带动转轴转动,以此连续不断提供密封胶带2以实现敷设。
需要说明的是,待加工光伏组件4与工作平台5之间可直接通过摩擦实现相对滑动,也可在二者之间添加润滑油实现相对滑动,也可在二者之间设置滚动轮等方式实现相对滑动,本实用新型实施例对此不作具体限定。
可选地,待加工光伏组件4固定在工作平台5上,压重滑轮3为可相对待加工光伏组件4移动的移动滑轮,即压重滑轮3通过顶部轨道、机械臂或其他滑动装置,实现压重滑轮3的运动,而待加工光伏组件4与工作平台5均不动。在敷设装置工作时,操作人员控制压重滑轮3沿密封胶带2敷设方向移动,压重滑轮3通过密封胶带2带动转轴转动,以此连续不断提供密封胶带2以实现敷设。
本实用新型提供的敷设装置,通过敷设密封胶带2时,保持压重滑轮3与工作平台5之间的间隙,使得压重滑轮3对密封胶带2施加固定的按压力,而压重滑轮3与工作平台5之间的间隙可以根据实际需要在敷设前设定好,从而使得密封胶带2受到合适的按压力,且按压效果一致性较好。而且,压重滑轮3可相对待加工光伏组件4的边缘运动,从而,对于边缘为直线待加工光伏组件4,可以使得密封胶带2沿直线敷设在待加工光伏组件4上,即可以保证密封胶带2敷设不弯曲。通过各部件配合,可大大提高柔性光伏组件的生产效率。
如图3所示,固定支架1与压重滑轮3均设置有两个,两个固定支架1、两压重滑轮3分别设置在工作平台5上方的相对两侧。固定支架1与压重滑轮3的数量和位置可根据实际需要灵活设置,一般各设置两个,位于工作平台5上方的相对两侧或两端。如图4所示,便于对待加工光伏组件4两端进行密封胶带2的压装。
可选地,如图2所示,该敷设装置的工作平台5底部设置有支腿51,支腿51底部设置有滚轮52,滚轮52设置在直线导轨6中,且滚轮52可 在直线导轨6中沿直线导轨6往复运动。
如图5所示,可选地,敷设装置还包括位置固定装置53,该位置固定装置53设置在工作平台5上,用于对铺设在工作平台5上的待加工光伏组件4进行定位。位置固定装置53的实现方式有多种,如采用限位杆,或者限位框,本实用新型对此不作限定,能够对待加工光伏组件4进行定位即可。
如图5所示,可选地,敷设装置还包括升降装置31,压重滑轮3安装在升降装置31上,升降装置31与压重滑轮3连接,用于带动压重滑轮3进行位置升降变化。升降装置31的实现方式有多种,如采用液压缸、弹簧等结构,本实用新型对此不作限定,能够带动压重滑轮3进行位置升降变化即可。
如图5所示,可选地,敷设装置还包括限位装置32,限位装置32设置在升降装置31上,用于限制升降装置31的升降高度。限位装置32的实现方式有多种,如采用电磁阀、穿设在升降装置31内的固定杆等,本实用新型对此不作限定,能够实现限制升降装置31的升降即可。需要说明的是,当升降装置31升降运动时,限位装置32可以随时使其停止。
如图5所示,可选地,敷设装置还包括旋转平台7,旋转平台7设置在直线导轨6与地面之间,旋转平台7可带动直线导轨6、工作平台5一起转动。
可选地,如图6所示,该敷设装置还包括用于对工作平台5进行定位的定位机构61,定位机构61设置在直线导轨6上。定位机构61便于工作平台5在直线导轨6上往复运动时,使得工作平台5停止。例如,定位机构61可以为卡子。
可选地,如图7所示,敷设装置还包括用于对工作平台5进行移动控制的控制机构54,控制机构54设置在至少一个滚轮52上。需要说明的是,可在每个滚轮52上均设置控制机构54,也可以在其中一个或多个滚轮52上设置控制机构54,本实用新型实施例对此不加以限定。
可选地,如图8所示,敷设装置还包括:用于检测压重滑轮3施加在密封胶带2上的压紧力的压力检测装置33,压力检测装置33设置于压重 滑轮3上。
可选地,该压力检测装置33与压重滑轮3的表面连接,用于检测压重滑轮3对密封胶带2施加的压紧力。压力检测装置33的实现方式有多种,如采用压力检测探头、压力计等,本实用新型对此不作限定,能够检测压重滑轮3对密封胶带2施加的压紧力即可。通过使用压力检测装置33检测压重滑轮3对密封胶带2施加的压紧力,便于操作人员灵活调整压紧力。
本实用新型实施例提供一种使用该敷设装置进行敷设的示例,该示例中,本实用新型所涉及的工作平台5可使用普通的移动桌。工作步骤如下:
1、将移动桌移动到初始位置,光伏背板(待加工光伏组件4)放置于移动桌(工作平台5)上,将边缘密封胶带2起始端从固定支架1处拉出,并将其固定到光伏背板上规定的位置上(边缘密封胶带2应位于压重滑轮3正下方)。
2、操作人员往直线导轨6的方向向前推动移动桌,使得压重滑轮3将密封胶带2压紧在待加工光伏组件4上,并停止在预先对加工光伏组件4进行定位的位置。
3、在定位的位置手工剪断密封胶带2,完成了密封胶带2的敷设,因本装置的密封胶带2、固定支架1和压重滑轮3可左右并排设置两套,所以可同时完成两条密封胶带2的敷设。
综上所述,本实用新型提供的敷设装置,通过压重滑轮对密封胶带提供固定的按压力,而压重滑轮的位置可人为提前设定好,从而使得密封胶带受到合适的按压力,且按压效果一致性较好。而且,压重滑轮可相对待加工光伏组件的边缘运动,从而,对于边缘为直线的待加工光伏组件,可以使得密封胶带沿直线敷设在待加工光伏组件上,即可以保证密封胶带敷设不弯曲,保证了待加工光伏组件的外观和性能。通过各部件配合,可大大提高生产效率。
以上依据图式所示的实施例详细说明了本实用新型的构造、特征及作用效果,以上仅为本实用新型的一些实施例,但本实用新型不以图面所示限定实施范围,凡是依照本实用新型的构想所作的改变,或修改为等同变 化的等效实施例,仍未超出说明书与图示所涵盖的精神时,均应在本实用新型的保护范围内。

Claims (15)

  1. 一种敷设装置,用于柔性光伏组件边缘密封胶带的敷设,所述敷设装置包括:
    用于支撑待加工光伏组件(4)的工作平台(5);
    用于安装密封胶带(2)的卷轴的固定支架(1),所述固定支架(1)位于所述工作平台(5)上方;
    用于将密封胶带(2)压覆在所述待加工光伏组件(4)上的压重滑轮(3),所述压重滑轮(3)位于所述工作平台(5)上方,并与所述固定支架(1)相距一定距离,且所述压重滑轮(3)可相对所述待加工光伏组件(4)的边缘运动。
  2. 根据权利要求1所述的敷设装置,所述待加工光伏组件(4)固定在所述工作平台(5)上,地面上设置有直线导轨(6),所述工作平台(5)与所述直线导轨(6)滑动连接。
  3. 根据权利要求1所述的敷设装置,所述工作平台(5)固定在地面上,所述待加工光伏组件(4)与所述工作平台(5)之间可相对滑动。
  4. 根据权利要求3所述的敷设装置,所述待加工光伏组件(4)与所述工作平台(5)之间通过添加润滑油的方式实现可相对滑动。
  5. 根据权利要求3所述的敷设装置,所述待加工光伏组件(4)与所述工作平台(5)之间通过设置滚动轮的方式实现相对滑动。
  6. 根据权利要求1所述的敷设装置,所述待加工光伏组件(4)固定在所述工作平台(5)上,所述压重滑轮(3)为可相对所述待加工光伏组件(4)移动的移动滑轮。
  7. 根据权利要求1所述的敷设装置,所述固定支架(1)与所述压重 滑轮(3)均设置有两个,两个所述固定支架(1)与两个所述压重滑轮(3)分别设置在所述工作平台(5)上方的相对两侧。
  8. 根据权利要求2所述的敷设装置,所述工作平台(5)底部设置有支腿(51),所述支腿(51)底部设置有滚轮(52),所述滚轮(52)设置在所述直线导轨(6)中,且所述滚轮(52)可在所述直线导轨(6)中沿所述直线导轨(6)往复运动。
  9. 根据权利要求2所述的敷设装置,所述敷设装置还包括用于带动所述直线导轨(6)、所述工作平台(5)一起转动的旋转平台(7),所述旋转平台(7)设置在所述直线导轨(6)与地面之间。
  10. 根据权利要求1所述的敷设装置,所述敷设装置还包括升降装置(31),所述压重滑轮(3)安装在所述升降装置(31)上。
  11. 根据权利要求10所述的敷设装置,所述敷设装置还包括用于限制所述升降装置(31)的升降高度的限位装置(32),所述限位装置(32)设置在所述升降装置(31)上。
  12. 根据权利要求1所述的敷设装置,所述敷设装置还包括位置固定装置(53),所述位置固定装置(53)用于对待加工光伏组件(4)进行定位,所述位置固定装置(53)设置在所述工作平台(5)上。
  13. 根据权利要求2所述的敷设装置,所述敷设装置还包括用于对所述工作平台(5)进行定位的定位机构(61),所述定位机构(61)设置在所述直线导轨(6)上。
  14. 根据权利要求8所述的敷设装置,所述敷设装置还包括用于对所述工作平台(5)进行移动控制的控制机构(54),所述控制机构(54)设 置在至少一个所述滚轮(52)上。
  15. 根据权利要求1-14任一项所述的敷设装置,所述敷设装置还包括:用于检测所述压重滑轮(3)施加在所述密封胶带(2)上的压紧力的压力检测装置(33),所述压力检测装置(33)设置于所述压重滑轮(3)上。
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