WO2019069882A1 - Absorbent and absorbent article - Google Patents

Absorbent and absorbent article Download PDF

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Publication number
WO2019069882A1
WO2019069882A1 PCT/JP2018/036769 JP2018036769W WO2019069882A1 WO 2019069882 A1 WO2019069882 A1 WO 2019069882A1 JP 2018036769 W JP2018036769 W JP 2018036769W WO 2019069882 A1 WO2019069882 A1 WO 2019069882A1
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WO
WIPO (PCT)
Prior art keywords
fiber
absorbent
mass
water
absorbent core
Prior art date
Application number
PCT/JP2018/036769
Other languages
French (fr)
Japanese (ja)
Inventor
湧太 辰巳
学 松井
Original Assignee
花王株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2017228432A external-priority patent/JP7014577B2/en
Application filed by 花王株式会社 filed Critical 花王株式会社
Priority to CN201880052539.8A priority Critical patent/CN111031986B/en
Priority to RU2020112146A priority patent/RU2769865C2/en
Publication of WO2019069882A1 publication Critical patent/WO2019069882A1/en

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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • D04H1/43835Mixed fibres, e.g. at least two chemically different fibres or fibre blends
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • D04H1/43838Ultrafine fibres, e.g. microfibres

Definitions

  • the present invention relates to an absorbent for an absorbent article.
  • Absorbent articles such as disposable diapers and sanitary napkins generally have a top sheet relatively arranged closer to the skin of the wearer and a back sheet relatively arranged farther away from the skin of the wearer And the absorber interposed between both sheets.
  • This absorbent body is typically composed mainly of hydrophilic fibers (water absorbent fibers) such as wood pulp, and often composed of water absorbent polymer particles.
  • hydrophilic fibers water absorbent fibers
  • improvement of various properties such as flexibility (cushioning), compression recovery, shape retention, etc. is a major issue.
  • Patent Document 1 As an improvement technique of the absorber, for example, in Patent Document 1, in an absorber mainly composed of pulp fibers and a water absorbing polymer, a hydrophobic fiber having a longer fiber length than pulp fibers, for example, synthesis of non-hydrophilized polypropylene etc. It is described that the fibers are dispersed in the pulp fibers. According to Patent Document 1, there is no reversion of body fluid due to the presence of hydrophobic fibers, and the strength of the absorber is increased by entangling hydrophobic fibers having a long fiber length with pulp fibers. It is said that the shape retention can be maintained well.
  • Patent Document 2 in an absorbent mainly comprising pulp fibers and a water absorbing polymer, hydrophilic long fibers having a fiber length longer than pulp fibers, such as rayon, cotton, wool, hemp, etc., are dispersed in the pulp fibers. It is stated that According to Patent Document 2, such an absorbent body can stably maintain its shape before and after body fluid absorption, and since the hydrophilic long fibers are dispersed without heat treatment, such an absorbent body can be used. As for the whole body, feeling is maintained suitably, and it is said that there is little possibility of causing fluid absorption inhibition.
  • Patent Document 3 describes an absorbent containing a non-woven fabric piece to which a three-dimensional structure has been imparted by bonding between fibers in advance, which contains heat-fusion fibers, and a hydrophilic fiber.
  • the non-woven fabric piece of this three-dimensional structure is manufactured by crushing the non-woven fabric into small pieces using a crushing means such as a cutter mill method, and due to such a manufacturing method, FIGS. It has an irregular shape as described in 3, and has substantially no part that can be regarded as a flat surface.
  • Patent Document 3 describes, as a preferred embodiment of the absorber described in the same document, one obtained by heat-fusing non-woven fabric pieces.
  • Patent Document 4 describes a fine web having relatively dense fine fiber cores and fibers or fiber bundles extending outward from the core, and the fine web and wood pulp or a water absorbing polymer. It is described that non-woven webs mixed with particles can be used as an absorbent for absorbent articles. This fine web is manufactured by peeling off or tearing off a raw material sheet such as non-woven fabric, and like the non-woven fabric piece described in Patent Document 3, it has an irregular shape and a portion which can be regarded as a flat surface It does not have substantially.
  • the present invention relates to an absorbent comprising a fiber mass containing synthetic fibers and a water-absorbent fiber, wherein a plurality of the fiber masses or the fiber mass and the water-absorbent fiber are mutually entangled.
  • the fiber mass has a main body defined by two opposing base surfaces and a skeletal surface intersecting the two base surfaces.
  • the synthetic fiber contains a hydrophilizing agent.
  • the present invention also relates to an absorbent article comprising the above-mentioned absorbent of the present invention.
  • FIG. 1 is a plan view schematically showing a skin facing surface side (surface sheet side) of an example of a sanitary napkin which is an embodiment of the absorbent article according to the present invention with a part broken.
  • FIG. 2 is a cross-sectional view schematically showing a cross section taken along line II of FIG.
  • FIG. 3 is a schematic perspective view of a portion of the absorbent core included in the absorbent article shown in FIG.
  • FIG. 4 is a view schematically showing a deformed state of the absorbent core shown in FIG. 3 at the time of compression.
  • Fig.5 (a) and FIG.5 (b) are typical perspective views of the main-body part in the fiber lump which concerns on this invention, respectively.
  • FIG. 5 (a) and FIG.5 (b) are typical perspective views of the main-body part in the fiber lump which concerns on this invention, respectively.
  • FIG. 5 (a) and FIG.5 (b) are typical perspective views of the main-body part in the fiber lump which concerns on this invention, respectively.
  • FIG. 6 is an explanatory view of a method of producing a fiber mass according to the present invention.
  • FIG. 7 (a) is an electron micrograph (observation magnification 25 times) of an example of the fiber mass according to the present invention
  • FIG. 7 (b) is the electron as a fiber mass contained in the absorber shown in FIG. It is the figure which showed typically the fiber lump of the microscope picture.
  • Each of the absorbers described in Patent Documents 1 and 2 further contains only cellulose-based fibers as a constituent fiber, in addition to cellulose-based fibers such as pulp fibers and further includes hydrophilic long fibers such as synthetic fibers or rayon.
  • the rigidity is higher than that of the absorbent body, which may improve various properties such as cushioning property and compression recovery property, but a plurality of contained synthetic fibers are present independently, The effect of improving the properties is not sufficient because they do not form a single block, and therefore, when applied to an absorbent article, there is a risk that the fit is likely to be insufficient. In particular, after the absorption of body fluids such as urine and menstrual blood, the occurrence of such inconvenience is remarkable.
  • the synthetic fibers contained therein are synthetic fiber aggregates called non-woven fabric pieces or fine webs, improvement of cushioning properties and the like can be expected.
  • the synthetic fiber assembly contained in the absorbers described in Patent Documents 3 and 4 is produced by grinding a non-woven fabric mainly composed of synthetic fibers into small pieces, or peeling off or tearing off. Because they are irregular, their shapes and sizes are not uniform, and due to that, when they are mixed with pulp fibers etc., it is difficult to obtain uniform mixing of both, and the desired effect May not be obtained.
  • the present invention has an excellent cushioning property and compression recovery property, can be flexibly deformed responsive to external force, and can improve the wearing feeling when applied to an absorbent article, and the absorbent body
  • the present invention relates to an absorbent article using an absorbent.
  • the sanitary napkin 1 which is one Embodiment of the absorbent article of this invention is shown by FIG.1 and FIG.2.
  • the napkin 1 includes an absorbent body 4 for absorbing and holding a body fluid, a liquid-permeable surface sheet 2 disposed on the skin-facing side of the absorbent body 4 and capable of contacting the wearer's skin, and a non-absorbent absorbent body 4. And a back sheet 3 having low liquid permeability that is disposed on the side facing the skin. As shown in FIG.
  • the napkin 1 has a longitudinal direction X corresponding to the longitudinal direction of the wearer and extending from the ventral side of the wearer to the dorsal side via the crotch, and a lateral direction Y orthogonal thereto. Also, in the longitudinal direction X, the longitudinal central area B including the excretory part opposing part (excretion point) facing the excretory part such as the vulva of the wearer, and the ventral side of the wearer And a rear area C disposed on the back side (rear side) of the wearer with respect to the excretory part facing portion.
  • the "skin-facing surface” is a surface of an absorbent article or a component thereof (for example, the absorbent body 4) that is directed to the skin side of the wearer when wearing the absorbent article, It is a side close to the skin, and the "non-skin facing surface” is the side opposite to the skin side when wearing the absorbent article, ie, the side relatively away from the wearer's skin, when the absorbent article or component thereof is worn It is a face to be
  • “at the time of wear” here means the state in which the normal proper wearing position, ie, the correct wearing position of the said absorbent article, was maintained.
  • the napkin 1 is, as shown in FIG. 1, outward in the transverse direction Y from the absorbent main body 5 having a shape long in the longitudinal direction X and both side portions along the longitudinal direction X of the longitudinal central region B in the absorbent main body 5. It has a pair of wing parts 5W and 5W which extend.
  • the absorbent main body 5 is a main part of the napkin 1 and includes the front sheet 2, the back sheet 3 and the absorbent body 4 described above, and in the longitudinal direction X, the front area A, the longitudinal central area B and the rear area C It is divided into three.
  • the longitudinal central area in the absorbent article of the present invention is a wing in the longitudinal direction (longitudinal direction, X direction in the figure) of the absorbent article.
  • the napkin 1 when taken as an example, it means an area sandwiched between a base along the longitudinal direction X of one wing 5W and a base along the longitudinal direction X of the other wing 5W.
  • the vertical central area in the absorbent article which does not have a wing part means the area
  • the absorbent body 4 is configured to include a liquid absorbent absorbent core 40 and a liquid permeable core wrap sheet 41 that covers the outer surface of the absorbent core 40.
  • the absorbent core 40 has a long shape in the longitudinal direction X in plan view as shown in FIG. 1 like the absorbent main body 5, and the longitudinal direction of the absorbent core 40 is one in the longitudinal direction X of the napkin 1.
  • the width direction of the absorbent core 40 coincides with the lateral direction Y of the napkin 1.
  • the absorbent core 40 and the core wrap sheet 41 may be joined by an adhesive such as a hot melt adhesive.
  • the absorber 4 does not need to contain the core wrap sheet 41, and in that case, the absorbent core 40 is used for the absorbent article as the absorber 4 as it is.
  • the absorbent body 4 which is one embodiment of the absorbent body of the present invention can be indirectly applied to human skin by being incorporated into an absorbent article such as the napkin 1, that is, a member such as the surface sheet 2 It is used by being indirectly applied to the skin via the skin, has a skin-facing surface and a non-skin-facing surface on the opposite side, and corresponds to the longitudinal direction X corresponding to the front-rear direction of the wearer of the napkin 1 It has an orthogonal horizontal direction Y, and is divided into three regions in the longitudinal direction X: front area A, vertical central area B, and rear area C.
  • the absorber 4 can also be used by directly applying it.
  • the core wrap sheet 41 is one continuous sheet having a width twice to three times the length of the absorbent core 40 in the transverse direction Y, and as shown in FIG.
  • the entire surface of the elastic core 40 facing the skin is covered, and extends outward from both side edges along the longitudinal direction X of the absorbent core 40 in the lateral direction Y, and the extended portion is below the absorbent core 40 It is rolled down to cover the entire non-skin facing surface of the absorbent core 40.
  • the core wrap sheet may not be such a single sheet, for example, one skin side core wrap sheet for covering the skin facing surface of the absorbent core 40, and the skin side.
  • the core wrap sheet may be separate from the core wrap sheet, and may include two sheets with one non-skin side core wrap sheet that covers the non-skin facing surface of the absorbent core 40.
  • the top sheet 2 covers the entire area of the skin facing surface of the absorber 4.
  • the back sheet 3 covers the whole area of the non-skin facing surface of the absorbent body 4 and extends outward from both side edges along the longitudinal direction X of the absorbent body 4 in the lateral direction Y, together with side sheets 6 described later It forms a side flap.
  • the side flap portion is a portion of the napkin 1 which is a member extending outward in the lateral direction Y from the absorbent body 4.
  • the back sheet 3 and the side sheet 6 are bonded to each other at the extension from the side edges along the longitudinal direction X of the absorber 4 by a known bonding means such as an adhesive, heat seal, ultrasonic seal or the like.
  • top sheet 2 and the back sheet 3 may be bonded to the absorber 4 by an adhesive.
  • top sheet 2 and the back sheet 3 various kinds of materials conventionally used in absorbent articles such as sanitary napkins can be used without particular limitation.
  • surface sheet 2 nonwoven fabric of a single layer or a multilayer structure, an apertured film, etc. can be used.
  • a moisture permeable resin film or the like can be used as the back sheet 3.
  • the side flaps largely project outward in the longitudinal central area B in the lateral direction Y, whereby a pair of left and right sides along the longitudinal direction X of the absorbent main body 5 are provided.
  • Wings 5W and 5W are extended.
  • the wing portion 5W has a substantially trapezoidal shape in which the lower base (the side longer than the upper base) is located on the side of the absorbent main body 5 in a plan view as shown in FIG.
  • the wing portion adhesive portion (not shown) for fixing the wing portion 5W to the clothes such as the shorts is formed.
  • the wing portion 5W is used by being folded back to the non-skin facing surface (outer surface) side of the crotch portion of the clothes such as shorts.
  • the wing adhesion portion is covered with a release sheet (not shown) made of film, nonwoven fabric, paper or the like before its use.
  • a pair is provided so as to overlap the left and right sides along the longitudinal direction X of the absorber 4 in plan view.
  • the side sheets 6, 6 are disposed over substantially the entire length of the absorbent main body 5 in the longitudinal direction X.
  • the pair of side sheets 6 and 6 are joined to other members such as the top sheet 2 by known joining means such as an adhesive at joining lines (not shown) extending in the longitudinal direction X, respectively.
  • an absorbent body 4 in particular, an absorbent core 40 as a main component of the absorbent body 4 can be mentioned.
  • a portion of the absorbent core 40 is shown in FIG.
  • the absorbent body 4, more specifically, the absorbent core 40 includes a fiber mass 11 including a plurality of fibers (synthetic fibers) 11 F and a water absorbing fiber 12 F. While the fiber mass 11 is a fiber aggregate in which the fibers 11F are intentionally accumulated and integrated, the water absorbent fibers 12F are not intentionally integrated but may be independently present. It is present in the absorbent core 40.
  • the fiber mass 11 mainly contributes to the improvement of the softness, cushioning property, compression recovery property, shape retention property and the like of the absorbent core 40.
  • the water absorbent fiber 12F mainly contributes to the improvement of the liquid absorptivity and shape retention of the absorbent core 40, and the like.
  • the absorbent core 40 can be substantially referred to as the absorbent 4 itself, and the description of the absorbent core 40 below is appropriately applied as the description of the absorbent 4 unless otherwise specified. That is, the present invention includes the case where the absorbent does not include the core wrap sheet and is formed only of the absorbent core, in which case the absorbent and the absorbent core have the same meaning.
  • fiber mass refers to a fiber assembly in which a plurality of fibers are united.
  • size for example is mentioned.
  • a non-woven fabric is selected as the synthetic fiber sheet, and non-woven fabric pieces cut out from the non-woven fabric into predetermined sizes and shapes are preferable as the fiber mass.
  • the sheet-like fiber mass which is a preferred embodiment of the fiber mass according to the present invention is not configured to accumulate a plurality of fibers to form the sheet pieces, but from the sheet pieces Also, it is manufactured by cutting a large size fiber sheet (preferably non-woven fabric) (see FIG. 6).
  • a plurality of fiber lumps contained in the absorbent (absorbent core) of the present invention are a plurality of sheet-like fibers having a higher formability as compared to those produced by the prior art such as Patent Documents 3 and 4. It is a mass.
  • the constituent fibers 11F of the fiber mass 11 be synthetic fibers, and it is preferable that 100% by mass, that is, all the constituent fibers 11F be synthetic fibers. Further, as described later, it is more preferable that the constituent fiber 11F which is a synthetic fiber is non-water absorbent.
  • a plurality of fiber masses 11 or the fiber masses 11 and the water absorbent fibers 12F are entangled.
  • a plurality of fiber masses 11 are joined by entanglement with constituent fibers (fibers 11 F and 12 F) in the absorbent core 40 to form one fiber mass continuum.
  • the plurality of fiber masses 11 may be entangled, and the fiber masses 11 and the water absorbent fibers 12F may be entangled and bonded.
  • the plurality of water absorbent fibers 12F are also entangled with each other. At least a portion of the plurality of fiber masses 11 contained in the absorbent core 40 is entangled with the other fiber masses 11 or the water absorbent fibers 12F.
  • all of the plurality of fiber masses 11 contained therein may be entangled with each other to form one fiber mass continuum, or the plurality of fiber mass continuums are not mutually It may be mixed in the coupled state.
  • the absorber since the fiber mass 11 itself is excellent in flexibility and the like, by including this in the absorber (absorbent core), the absorber becomes potentially excellent in flexibility and the like.
  • the absorbent core 40 in addition to the inclusion of such fiber lumps 11, the fiber lumps 11 or the fiber lumps 11 and the water-absorbent fibers 12F are also joined together by interlacing, so that the absorbent core 40 is further excellent in response to external force, and excellent in shape retention, flexibility, cushioning property, compression recovery, and the like.
  • the absorbent core 40 can be flexibly deformed with respect to external force (for example, the body pressure of the wearer) received from various directions when the napkin 1 is worn, and can be brought into close contact with the wearer's body with good fit.
  • the deformation state when the absorbent core 40 is compressed by receiving the external force F is schematically shown in FIG. 4.
  • the boundary between both members 11 and 12F is caused due to the difference in rigidity between the both members 11 and 12F.
  • Particularly easy to bend at BL (dotted line in FIG. 24), where the boundary BL functions as a bend at the time of deformation of the absorbent core 40, the boundary BL which is the bend is generally present over the entire area of the absorbent core 40.
  • the absorbent core 40 is flexibly deformed in response to various external forces, and when the external force is released, the compression recovery property of the fiber mass 11 can be used to quickly release the original. Can be restored to Such deformation-recovery properties of the absorbent core 40 can be developed not only when the absorbent core 40 is compressed but also when it is twisted.
  • the absorbent core 40 incorporated in the napkin 1 is disposed in a state of being sandwiched between the thighs of the wearer when the napkin 1 is worn, the absorbent core 40 is a component that the wearer walks
  • the motion of the two thighs during operation may cause it to twist about a virtual axis of rotation extending in the longitudinal direction X, but even in such a case the absorbent core 40 has high deformation-recovery properties Therefore, it can be easily deformed and recovered against an external force that promotes twisting from the both thighs, and therefore, it is difficult to cause the napkin 1 to have a high fit to the wearer's body.
  • the “interlacing” of the fiber mass 11 or the like referred to here has the following form A and B are included.
  • Form A A form in which the fiber masses 11 are joined not by fusion but by entanglement of constituent fibers 11 F of the fiber mass 11.
  • Form B In the natural state of the absorbent core 40 (no external force is applied), the fiber masses 11 and the like are not coupled, but in the state where an external force is applied to the absorbent core 40, the fiber masses 11 and the like are The form which can be couple
  • a state in which an external force is applied to the absorbent core 40 means, for example, a state in which a deforming force is applied to the absorbent core 40 during wearing of the absorbent article to which the absorbent core 40 is applied. .
  • the fiber mass 11 is bonded to the other fiber mass 11 or the water-absorbent fibers 12F by entanglement or “interlacing” of the fibers with each other, and the form Like B, they are also present in a state in which they can be entangled with other fiber masses 11 or water-absorbent fibers 12F, and such entanglement of fibers causes the above-described effects of the absorbent core 40 to be more effectively exhibited. It has become one of the important points.
  • the absorbent core 40 preferably has the “confounding” of Form A from the viewpoint of shape retention.
  • Bonding by entanglement of fibers is not by adhesion or fusion using an adhesive component, but by only entanglement of fibers, so compared to bonding by “fusion of fibers” as described in Patent Document 3, for example.
  • the degree of freedom of movement of the individual elements (fiber mass 11, water absorbent fibers 12F) which are entangled is high, so that the individual elements move within a range that can maintain the integrity as an assembly of them. obtain.
  • the absorbent core 40 has a plurality of fiber masses 11 contained in each other or the fiber mass 11 and the water-absorbent fibers 12F which are relatively loosely bonded to each other, so that they are deformed when receiving an external force. Possible shape retention is moderate, and shape retention and cushioning properties, compression recovery, etc. are compatible at a high level.
  • the remainder obtained by removing “fusion through fiber mass 11” formed in the absorbent core 40 as a result of being integrated with other members of the absorbent article, such as the above-described leak-proof groove, from the absorbent core 40 In the portion of the absorbent core 40, that is, in the absorbent core 40 itself, it is desirable that the bonding between the fiber masses 11 or the bonding between the fiber masses 11 and the water absorbing fibers 12F be made only by “fiber interlacing”.
  • the “fiber lump 11 bonded by interlacing” which is Form A and the “fiber lump 11 in a state capable of being entangled” which is Form B The total number of is preferably at least half, more preferably at least 70%, more preferably at least 80%, based on the total number of fiber masses 11 in the absorbent core 40. From the same point of view, the number of fiber masses 11 having “entanglement” of form A is 70% or more, particularly 80% or more of the total number of fiber masses 11 having a bonding portion with other fiber masses 11 or water absorbent fibers 12F. Is preferred.
  • One of the main features of the absorbent core 40 is the outer shape of the fiber mass 11.
  • Two typical external shapes of the fiber mass 11 are shown in FIG. More specifically, the fiber mass 11A shown in FIG. 5A has a rectangular parallelepiped shape, and the fiber mass 11B shown in FIG. 5B has a disk shape.
  • the fiber mass 11A, 11B is common in that it includes two opposing base planes 111 and a body plane 112 connecting the two basic planes 111.
  • Each of the basic surface 111 and the skeletal surface 112 is a portion which is recognized to be substantially non-uniform at a level applied when evaluating the degree of surface irregularity in an article mainly composed of this type of fiber.
  • the rectangular fiber-shaped fiber mass 11A of FIG. 5A has six flat surfaces, and among the six surfaces, two opposing surfaces having the largest area are the basic surfaces 111 and the remaining The four faces are skeletal faces 112 respectively.
  • the basic surface 111 and the skeletal surface 112 intersect with each other, more specifically, are orthogonal to each other.
  • the disc-shaped fiber mass 11B shown in FIG. 5 (b) has two flat surfaces facing each other in a circular shape in plan view and a curved peripheral surface connecting the two flat surfaces.
  • Each surface is a basic surface 111, and the circumferential surface is a skeletal surface 112.
  • the fiber masses 11A and 11B are also common in that the skeletal surface 112 has a rectangular shape, more specifically, a rectangular shape in plan view.
  • the plurality of fiber masses 11 contained in the absorbent core 40 each have two opposing basic surfaces 111 and a skeletal surface 112 connecting the two basic surfaces 111, such as the fiber masses 11A and 11B shown in FIG. It differs from the non-woven fabric pieces or fine webs described in Patent Documents 3 and 4 which are indeterminate shaped fiber aggregates in that they are "formed fiber aggregates".
  • any one fiber mass 11 in the absorbent core 40 is seen through (for example, when observed with an electron microscope), the see-through shape of the fiber mass 11 differs depending on the observation angle, and one fiber Where there are multiple fluoroscopic shapes per mass 11, each of the plurality of fiber masses 11 in the absorbent core 40, as one of its multiple fluoroscopic shapes, connects two opposing base surfaces 111 and two base surfaces 111. And a skeletal surface 112 having a specific perspective shape.
  • the plurality of non-woven fabric pieces or fine webs contained in the absorbent bodies described in Patent Documents 2 and 3 substantially have "surfaces" such as the basic surface 111 and the skeletal surface 112, that is, an enlarged portion.
  • the external shapes are different from each other and not “fixed”.
  • Patent Documents 3 and 4 show that the plurality of fiber masses 11 included in the absorbent core 40 is a “shaped fiber assembly” defined by the basic surface 111 and the skeletal surface 112. Since the uniform dispersion of the fiber mass 11 in the absorbent core 40 is improved as compared with the case of the irregular-shaped fiber assembly as described, the fiber assembly such as the fiber mass 11 is blended in the absorbent core 40 As a result, expected effects (effects of improving the flexibility, cushioning property, compression recovery property, etc. of the absorbent core) come to be stably exhibited. In particular, in the case of a rectangular parallelepiped fiber mass 11 as shown in FIG.
  • the outer surface is composed of six surfaces of two basic surfaces 111 and four skeletal surfaces 112, so that it is shown in FIG.
  • the disk-shaped fiber mass 11 having three outer surfaces as described above it is possible to have a relatively large opportunity for contact with the other fiber mass 11 or the water absorbent fiber 12F, and the entanglement is enhanced, and the shape retention is improved. It can also lead to the improvement of
  • the total area of the two basic surfaces 111 is preferably larger than the total area of the skeletal surface 112. That is, in the rectangular parallelepiped fiber mass 11A of FIG. 5A, the sum of the areas of the two basic surfaces 111 is larger than the sum of the areas of the four skeletal surfaces 112, and FIG. In the disk-shaped fiber mass 11B, the sum of the areas of the two basic surfaces 111 is larger than the area of the skeletal surface 112 forming the circumferential surface of the disk-shaped fiber mass 11B. In any of the fiber masses 11A and 11B, the basic surface 111 is the surface having the largest area among the plurality of surfaces possessed by the fiber masses 11A and 11B.
  • Such a fiber mass 11 which is a “shaped fiber aggregate” defined by two basic surfaces 111 and a skeletal surface 112 intersecting both basic surfaces 111 differs from the prior art in the manufacturing method.
  • a preferable method for producing the fiber mass 11 is, as shown in FIG. 6, a cutting means such as a cutter or the like as a raw material fiber sheet 10bs (sheet having the same composition as the fiber mass 11 and having a size larger than the fiber mass 11) It is used to cut into a fixed shape.
  • the fiber masses 11 thus produced are more regular in shape and size compared with those produced by the prior art such as Patent Documents 3 and 4.
  • FIG. 6 is a view for explaining the method of manufacturing the rectangular parallelepiped fiber mass 11A of FIG.
  • FIG. 6 shows a cutting line.
  • a plurality of fiber masses 11 having uniform shape and size, which are obtained by cutting the fiber sheet into a fixed shape as described above, are blended.
  • a nonwoven fabric is preferable as the raw fiber sheet 10bs.
  • the rectangular fiber-shaped fiber mass 11A of FIG. 5 (a) has a raw fiber sheet 10bs in a second direction intersecting (more specifically, orthogonal to) the first direction D1 and the first direction D1. It is manufactured by cutting into a predetermined length to D2.
  • the two directions D1 and D2 are respectively predetermined one directions in the surface direction of the sheet 10bs, and the sheet 10bs is cut along the thickness direction Z orthogonal to the surface direction.
  • the cut surfaces thereof that is, the surfaces contacting with the cutting means such as a cutter at the time of cutting the sheet 10bs
  • the non-cutting surface ie, the surface not in contact with the cutting means
  • the basic surface 111 is the front and back surface (surface orthogonal to the thickness direction Z) in the sheet 10bs, and as described above, is the surface having the largest area among the plurality of surfaces of the fiber mass 11A.
  • the above description of the fiber mass 11A basically applies to the disk-shaped fiber mass 11B of FIG. 5 (b).
  • the substantial difference from the fiber mass 11A is only the cutting pattern of the raw fiber sheet 10bs, and when the sheet 10bs is cut into a fixed shape to obtain the fiber mass 11B, it is matched to the planar view shape of the fiber mass 11B
  • the sheet 10bs may be cut into a circular shape.
  • the outer shape of the fiber mass 11 is not limited to that shown in FIG. 5, and both the basic surface 111 and the skeletal surface 112 are flat surfaces which are not curved as in the respective surfaces 111 and 112 of FIG. Alternatively, it may be a curved surface as in the skeletal surface 112 (the peripheral surface of the disk-shaped fiber mass 11B) in FIG. 5 (b).
  • the basic surface 111 and the skeletal surface 112 may have the same shape and the same size, and specifically, for example, the outer shape of the fiber mass 11A may have a cubic shape.
  • the two types of surfaces (basic surface 111 and skeletal surface 112) possessed by the fiber mass 11 are cut of the raw fiber sheet 10bs by cutting means such as a cutter at the time of manufacturing the fiber mass 11.
  • the non-cut surface (basic surface 111) which is a surface which the sheet 10bs originally has and is not in contact with the cutting means.
  • the skeletal surface 112, which is the cut surface has a feature that the number per unit area of the fiber end is larger than the basic surface 111, which is the non-cut surface.
  • the term "fiber end” as used herein means the end in the lengthwise direction of the constituent fibers 11F of the fiber mass 11.
  • fiber ends are also present in the base surface 111 which is a non-cut surface, but the skeletal surface 112 is formed by cutting the raw fiber sheet 10 bs due to being a cut surface formed by cutting.
  • the fiber end portion present on each surface (basic surface 111, skeletal surface 112) of the fiber mass 11 is between the fiber mass 11 and the other fiber masses 11 contained in the absorbent core 40 or the water-absorbent fibers 12F.
  • Useful for forming confounds In general, the confoundability can be improved as the number of fiber ends per unit area increases, and therefore, various properties such as shape retention of the absorbent core 40 can be improved. And, as described above, the number per unit area of the fiber end on each surface of the fiber mass 11 is not uniform, and the number per unit area of such a fiber end is “skeleton surface 112> basic surface 111”.
  • the interlacing property with other fibers (the other fiber mass 11, the water absorbent fiber 12F) via the fiber mass 11 differs depending on the surface of the fiber mass 11, and the skeletal surface 112 is the basic surface 111 Confoundability is higher than. That is, the bonding by interlacing with other fibers through the skeletal surface 112 has a stronger bonding force than that through the basic surface 111, and the basic surface 111 and the skeletal surface in one fiber mass 11 At 112, there may be a difference in bonding strength with other fibers.
  • each of the plurality of fiber masses 11 contained therein has two types of bonding power with respect to the other fibers (the other fiber masses 11 and the water absorbent fibers 12F) in the periphery thereof.
  • the absorbent core 40 has both moderate softness and strength (shape retention).
  • the absorptive core 40 which has such an outstanding characteristic is used according to a conventional method as an absorber of an absorptive article, the wearer of the absorptive article can be provided with a comfortable wearing feeling.
  • the disadvantage that the absorbent core 40 is broken by external force such as the body pressure of the wearer at the time of wearing is effectively prevented.
  • the fiber mass 11 (11A, 11B) shown in FIG. 5 has the other fibers in the periphery (other fiber masses 11, water-absorbent fibers 12F, as compared to the fiber mass in which the fiber end uniformly exists on the entire surface.
  • Entanglement is easily suppressed, and even if it is entangled with other fibers in the periphery, it is easy to entangle with relatively weak bonding power, and therefore, it is difficult to become large lumps and the softness excellent in the absorbent core 40 It is possible to give sex.
  • the non-woven fabric pieces or fine webs described in Patent Documents 3 and 4 are manufactured by, for example, cutting the raw fiber sheet into an irregular shape with a cutter such as a mill cutter as described above. It is not a piece of sheet-like shaped fiber lump having a "face” like the face 111 or the skeletal face 112, and furthermore, the external force of the cutting process is applied to the entire fiber lump at the time of its production.
  • the fiber ends of the above are randomly formed in the entire fiber mass, and it is difficult to sufficiently express the above-mentioned effects by the fiber ends.
  • the number N 1 per unit area of the fiber end portion of the basic surface 111 (non-cut surface) and the skeletal surface 112 (cut surface) is preferably 0 or more, more preferably 0.05 or more, and preferably 0 as N 1 / N 2 on the premise that N 1 ⁇ N 2. Or less, more preferably 0.60 or less. More specifically, N 1 / N 2 is preferably 0 or more and 0.90 or less, and more preferably 0.05 or more and 0.60 or more.
  • the number N 1 per unit area of the fiber ends of the basic surface 111 is preferably 0 piece / mm 2 or more, more preferably 3 pieces / mm 2 or more, and preferably 8 pieces / mm 2 or less, more preferably It is 6 pieces / mm 2 or less.
  • the number N 2 per unit area of the fiber end of the skeletal surface 112 is preferably 5 pieces / mm 2 or more, more preferably 8 pieces / mm 2 or more, and preferably 50 pieces / mm 2 or less, more preferably It is 40 pieces / mm 2 or less.
  • the number per unit area of the fiber end of the basic surface 111 and the skeletal surface 112 is measured by the following method.
  • ⁇ Method of measuring the number of fiber ends per unit area on each surface of a fiber mass Using a paper double-sided adhesive tape (Niistack NW-15 manufactured by Nichiban Co., Ltd.), a measurement piece is stuck on a sample table using a member (fiber mass) containing fibers to be measured. The measurement piece is then coated with platinum. The coating is performed using an ion sputtering apparatus E-1030 (trade name) manufactured by Hitachi Naka Seiki Co., Ltd., and the sputtering time is 120 seconds. The cut surface of the measurement piece is observed at a magnification of 100 times the basic surface and the skeletal surface using a JCM-6000 type electron microscope manufactured by JEOL.
  • a rectangular area of 1.2 mm long and 0.6 mm wide is set at an arbitrary position on the measurement target surface (basic surface or skeletal surface), and the area of the rectangular region is After adjusting the observation angle and the like to occupy 90% or more of the area of the observation screen, the number of fiber ends included in the rectangular area is measured.
  • the observation screen with a magnification of 100 times in the case where the measurement target surface of the fiber mass is smaller than 1.2 mm ⁇ 0.6 mm and the ratio of the area of the rectangular region to the entire observation screen is less than 90%. After increasing the observation magnification to 100 times, the number of fiber ends included in the rectangular area in the measurement target surface is measured in the same manner as described above.
  • the “fiber end” to be subjected to the number measurement is the end in the lengthwise direction of the constituent fibers of the fiber mass, and the portion other than the end in the lengthwise direction of the constituent fiber from the surface to be measured Even if the part) is extended, the longitudinal middle part is not targeted for the number measurement.
  • the number per unit area of the fiber end in the measurement object surface (basic surface or frame surface) of a fiber lump is computed by a following formula. For each of the ten fiber masses, the number per unit area of the fiber end in each of the base surface and the skeletal surface is measured according to the above procedure, and the average value of the plurality of measured values is calculated as the fiber end in the measurement target surface.
  • the number per unit area of Number of fiber ends per unit area in the measurement target surface (basic surface or skeletal surface) of the fiber mass (number / mm 2 ) number of fiber ends included in rectangular area (1.2 ⁇ 0.6 mm) Area of the rectangular area (0.72 mm 2 )
  • the short side 111a of the rectangle is preferably shorter than the thickness of the absorbent core 40 containing the fiber mass 11 (11A).
  • the ratio of the length of the short side 111a to the thickness of the absorbent core 40 is preferably 0.03 or more, more preferably 0.08 or more, and preferably 1 or less, more preferably 0.5 as the former / the latter. It is below.
  • the thickness of the absorbent core 40 is preferably 1 mm or more, more preferably 2 mm or more, and preferably 10 mm or less, more preferably 6 mm or less.
  • the thickness of the absorbent core 40 is measured by the following method.
  • ⁇ Method of measuring thickness of absorbent ⁇ Method of measuring thickness of absorbent (absorbent core)> Place the object to be measured (absorber, absorbent core) in a horizontal place without wrinkles or bending, and measure the thickness of the object under a load of 5 cN / cm 2 .
  • a thickness gauge PEACOCK DIAL UPRIGHT GAUGES R5-C (manufactured by OZAKI MFG. CO. LTD.) Is used.
  • the plate is circular or square in plan view, the size of which is adjusted so that the load on the object to be measured is 5 cN / cm 2 Place an acrylic plate of about 5 mm and measure the thickness. The thickness is measured at 10 points, and their average value is calculated to be the thickness of the object to be measured.
  • each part of the fiber mass 11 (11A, 11B) are preferably set as follows.
  • the dimensions of each part of the fiber mass 11 can be measured based on an electron micrograph or the like at the time of specifying the outer shape of the fiber mass 11 described later.
  • the length L1 of the short side 111a is preferably 0.1 mm or more, more preferably 0.3 mm or more, particularly preferably 0.5 mm
  • the length L1 of the short side 111a is preferably 10 mm or less, more preferably 6 mm or less, particularly preferably 5 mm or less.
  • the length L2 of the long side 111b of the basic surface 111 having a rectangular shape in a plan view is preferably 0.3 mm or more, more preferably 1 mm or more, particularly preferably 2 mm or more, and preferably 30 mm or less, more preferably 15 mm or less. Particularly preferably, it is 10 mm or less.
  • the length L2 of the long side 111 b is the maximum passing length of the fiber mass 11. The maximum crossing length corresponds to the diameter of the base surface 111 of the disk-shaped fiber mass 11B in a plan view.
  • the ratio of the length L1 of the short side 111a to the length L2 of the long side 111b is preferably 0.003 or more, more preferably 0.025 or more, and preferably 1 or less, as the former L1 / the latter L2. Preferably it is 0.5 or less.
  • the plan view shape of the basic surface 111 is not limited to the rectangular shape as shown in FIG. 5A, but may be a square shape, that is, the ratio of lengths L1 and L2 of two sides orthogonal to each other is , L1 / L2 may be one.
  • the thickness T of the fiber mass 11, ie, the length T between two opposing base surfaces 111, is preferably 0.1 mm or more, more preferably 0.3 mm or more, and preferably 10 mm or less, more preferably 6 mm or less is there.
  • the fiber mass 11 be distributed at high density and uniformly all over the absorbent core 40, since responsiveness to external force tends to be isotropic. From such a point of view, in the projection view of the absorbent core 40 in two directions orthogonal to each other, it is preferable that an overlapping portion of the plurality of fiber masses 11 exist in an arbitrary 10 mm square unit area.
  • symbol 11Z in FIG.3 and FIG.4 has shown the overlapping part of the some fiber mass 11. In FIG.
  • projection in two directions orthogonal to each other typically, projection in the thickness direction of the absorbent core (that is, when the absorbent core is observed from the skin facing surface or the non-skin facing surface) And a projection view in a direction orthogonal to the thickness direction (ie, when the absorbent core is observed from the side).
  • FIG. 7 (a) shows an electron micrograph of an example of the fiber mass according to the present invention
  • FIG. 7 (b) shows a schematic view of the fiber mass 11 in accordance with the electron micrograph. It is done.
  • the plurality of fiber masses 11 included in the absorbent core 40 includes a main body portion 110 and fibers 11 F extending outward from the main body portion 110, and the main body portion 110. And fibers having a low fiber density (the number of fibers per unit area is small) and an extended fiber portion 113 can be included.
  • the absorbent core 40 may include the fiber mass 11 having no extension fiber portion 113, that is, the fiber mass 11 formed only of the main body portion 110.
  • the extended fiber portion 113 may include one of the fiber ends existing on each surface (the base surface 111 and the skeletal surface 112) of the fiber mass 11 as described above, and it is a fiber among the fiber ends. It is a fiber end extending outward from each surface of the mass 11.
  • the main body portion 110 is a portion defined by the two opposing basic surfaces 111 described above and a skeletal surface 112 connecting the two basic surfaces 111.
  • the main body portion 110 is a main body of the fiber mass 11 and is a portion that forms a fixed outer shape of the fiber mass 11, and various characteristics such as high flexibility, cushioning property, and compression recovery property of the fiber mass 11 are basically However, the location of the main body 110 is large.
  • the extension fiber portion 113 mainly contributes to the improvement of the interlacing property between the plurality of fiber masses 11 contained in the absorbent core 40 or between the fiber mass 11 and the water absorbent fibers 12F, and the retention of the absorbent core 40 In addition to directly contributing to the improvement of the formability, it may indirectly reinforce the action and effect due to the main body portion 110 by also affecting the uniform dispersibility of the fiber mass 11 in the absorbent core 40 and the like.
  • the main body portion 110 has a higher fiber density than the extension fiber portion 113, that is, the number of fibers per unit area is large. Also, usually, the fiber density of the main body 110 itself is uniform.
  • the proportion of the main body portion 110 in the total mass of the fiber mass 11 is usually at least 40% by mass or more, preferably 50% by mass or more, more preferably 60% by mass or more, and particularly preferably 85% by mass or more.
  • the main body portion 110 and the extension fiber portion 113 can be distinguished by the following specific operation of the outer shape.
  • the task of specifying the external shape of the main body portion 110 of the fiber mass 11 contained in the absorbent core 40 is the height difference of the fiber density in the fiber mass 11 and its peripheral portion (more or less of the number of fibers per unit area) This can be performed by confirming the “boundary” between the main body portion 110 and the other portion, paying attention to the type of fiber, the difference in fiber diameter, and the like.
  • the main body portion 110 has a fiber density higher than that of the extension fiber portion 113 present around the main body portion 110, and usually, the synthetic fiber which is a constituent fiber of the main body portion 110 is a water absorbing fiber 12F (typically a cellulose fiber) Since the qualitative and / or dimensionally different ones, even in the absorbent core 40 in which a large number of fiber lumps 11 and water absorbent fibers 12 F are mixed, the boundary can be easily confirmed by paying attention to the above point. The boundary thus confirmed is the peripheral edge (side) of the basic surface 111 or the skeletal surface 112, and the boundary confirmation operation identifies the basic surface 111 and the skeletal surface 112, and thus the main body 110 is specified. Be done.
  • Such boundary confirmation operation can be performed by observing the object (the absorbent core 40) at a plurality of observation angles as necessary using an electron microscope.
  • the fiber mass 11 contained in the absorbent core 40 is such that “the total area of the two basic surfaces 111 is larger than the total area of the skeletal surface 112” such as the fiber masses 11A and 11B shown in FIG.
  • the basic surface 111 is the surface having the largest area of the fiber mass 11, it is possible to relatively easily identify the large surface of the basic surface 111, The external shape can be specified smoothly.
  • the extension fiber portion 113 extends outward from at least one of the basic surface 111 and the skeletal surface 112 forming the outer surface of the main portion 110, and is a component fiber of the main portion 110. It consists of 11F.
  • FIG. 7 is a plan view of the fiber mass 11 viewed from the basic surface 111 side (surface having the largest area among the plurality of surfaces of the fiber mass 11), and the fibers 11F from the skeletal surface 112 intersecting the basic surface 111 are shown. A plurality of extended fiber portions 113 are formed.
  • the form of the extension fiber portion 113 is not particularly limited.
  • the extension fiber part 113 may be comprised from one fiber 11F, and may be comprised from the some fiber 11F like the extension fiber bundle part 113S mentioned later.
  • the extension fiber portion 113 includes the longitudinal direction end portion of the fiber 11F extending from the main body portion 110, in addition to such a fiber end portion or in place of the fiber end portion, the length of the fiber 11F There may be cases where it may include portions other than the direction end portions (longitudinal middle portions).
  • both ends in the longitudinal direction of the constituent fiber 11F exist in the main body 110, and the other parts, that is, the longitudinal intermediate portions extend outward from the main body 110 in a loop
  • the extension fiber portion 113 in that case is configured to include a loop-like protrusion of such a fiber 11F.
  • the one whose end is exposed is one of the fiber ends.
  • One of the main roles of the extended fiber portion 113 is, as described above, to entangle the plurality of fiber masses 11 contained in the absorbent core 40 with each other, or the fiber mass 11 and the water absorbent fibers 12F. .
  • the extension length from the main body part 110 of the extension fiber part 113 becomes long, or the thickness of the extension fiber part 113 becomes thick, or the number of the extension fiber parts 113 which one fiber mass 11 has
  • the connection between the objects being entangled via the extension fiber portion 113 becomes strong and it becomes difficult to release the entanglement, so that the predetermined effect of the present invention is exhibited more stably.
  • the extended fiber portion 113 is relatively abundant in the skeletal surface 112 which is the cut surface. On the other hand, it does not exist at all in the basic surface 111 which is a non-cut surface, or its number is smaller than that of the skeletal surface 112 even if it exists. As described above, the reason why the extension fiber portion 113 is unevenly distributed on the skeletal surface 112 which is the cut surface is that most of the extension fiber portions 113 are “fluffs” generated by cutting of the raw material fiber sheet.
  • the spacing L1a (the spacing in the first direction) and the spacing L2a (the spacing in the second direction) of the cutting line at the time of cutting the raw fiber sheet 10bs are the viewpoints such as the formation promotion of the extending fiber portion 113 described above From the viewpoint of securing the dimensions necessary for achieving a predetermined effect, it is preferably 0.3 mm or more, more preferably 0.5 mm or more, and preferably 30 mm or less, more preferably 15 mm or less.
  • the fiber mass 11 is an extension fiber bundle portion including a plurality of fibers 11F extending outward from the main body portion 110, more specifically, the skeletal surface 112, as one type of the extension fiber portion 113. It has 113S. At least one of the extension fiber portions 113 included in the fiber mass 11 may be this extension fiber bundle portion 113S.
  • the extended fiber bundle portion 113S is configured by gathering together a plurality of fibers 11F extending from the skeletal surface 112, and extends from the main body portion 110 (the skeletal surface 112) compared to the extended fiber portion 113. It is characterized by the fact that the output length is long.
  • the extended fiber bundle portion 113S may be present also on the basic surface 111, but is typically present on the skeletal surface 112 as shown in FIG. 7 and may or may not be present on the basic surface 111 at all.
  • the number is fewer than the skeletal surface 112. The reason is the same as the reason why the extension fiber portion 113 mainly exists in the skeletal surface 112 which is the cut surface, as described above.
  • the fiber mass 11 has such an extended fiber bundle portion 113S which should be also referred to as a long and thick large-sized extended fiber portion 113, the fiber mass 11 or the fiber mass 11 and the water absorbing fiber 12F Confounding is further intensified, and as a result, the predetermined effect of the present invention due to the presence of the fiber mass 11 is more stably exhibited.
  • the extended fiber bundle portion 113S can be easily formed by performing the above-described cutting of the raw material fiber sheet 10bs under the condition of being easily fuzzed (see FIG. 6).
  • the extension length of the extension fiber bundle portion 113S from the main body portion 110 is preferably 0.2 mm or more, more preferably 0.5 mm or more, and Preferably it is 7 mm or less, More preferably, it is 4 mm or less.
  • the extension length of the extension fiber bundle portion 113S can be measured in the identification operation (boundary confirmation operation) of the outer shape of the fiber mass 11 described above. Specifically, for example, using a microscope (50 magnification) made of Keyence, a double-sided tape made by 3M Co., Ltd.
  • the length of the extension in the fiber 11F extended from the outer shape is measured, and the measured extension The length of the portion is taken as the extension length of the extension fiber bundle portion 113S.
  • the plurality of constituent fibers 11F be thermally fused to each other.
  • the heat-sealed portion of such an extended fiber bundle portion 113S is generally in the longitudinal direction of the extended fiber bundle portion 113S as compared with the other portion (non-heat-sealed portion) of the extended fiber bundle portion 113S.
  • the crosswise length (in the case where the cross section of the heat-sealed portion is circular, the diameter) is long in the direction orthogonal to Since the extension fiber bundle portion 113S has a heat-sealed portion that can be said to be such a large diameter portion, the strength of the extension fiber bundle portion 113S itself is enhanced, and thereby, via the extension fiber bundle portion 113S.
  • the entanglement between the fiber masses 11 which are entangled with each other or the fiber mass 11 and the water absorbent fibers 12F is further strengthened.
  • extension fiber bundle portion 113S has a heat fusion bonding portion, not only when the extension fiber bundle portion 113S is in a dry state but also when it is in a wet state by absorbing water, There is an advantage that the strength, shape retention property, and the like of the extended fiber bundle portion 113S itself are enhanced. And by such merits, when the absorbent core 40 is applied to the napkin 1, not only when the absorbent core 40 is in a dry state, but also the body fluid such as urine and menstrual blood excreted by the wearer is absorbed. Even in the wet state, the effects due to the presence of the fiber mass 11 described above can be stably exhibited.
  • Such an extension fiber bundle portion 113S having a heat fusion bonding portion is used as a raw material fiber sheet 10bs in the manufacturing process of the fiber mass 11 as shown in FIG. 6, that is, the cutting process of the raw material fiber sheet 10bs of the fiber mass 11. It can be manufactured by using the above-mentioned "fiber sheet having a heat-sealed portion between constituent fibers".
  • the fiber mass 11 is characterized in that it has the main body portion 110 (a fiber aggregate of a fixed shape) defined by the basic surface 111 and the skeletal surface 112, and in addition to its constituent fibers 11F. It is also characterized in that it is a synthetic fiber containing a hydrophilizing agent.
  • the "hydrophilizing agent" referred to in the present invention improves the hydrophilicity of the fiber when the hydrophilizing agent is applied to the fiber, more specifically, the contact angle with water measured by the following method It is an agent to reduce.
  • the fiber is hydrophilic or hydrophobic can be judged based on the contact angle with water measured by the following method, and if it is less than 90 degrees, it is hydrophilic, if it is 90 degrees or more It is hydrophobic. The smaller the contact angle with water measured by the following method, the higher the hydrophilicity (the lower the hydrophobicity), and the larger the contact angle, the lower the hydrophilicity (a higher hydrophobicity).
  • ⁇ Method of measuring contact angle> The fiber is taken out of the object to be measured (absorbent core), and the contact angle of water to the fiber is measured.
  • an automatic contact angle meter MCA-J manufactured by Kyowa Interface Science Co., Ltd. is used as a measuring device. Deionized water is used to measure the contact angle.
  • the amount of liquid discharged from an inkjet type water droplet discharge part (manufactured by Cluster Technology, pulse injector CTC-25 with a discharge hole diameter of 25 ⁇ m) is set to 20 picoliter, and a water droplet is dropped right above the fiber. The state of dropping is recorded on a high-speed recording device connected to a camera installed horizontally.
  • the recording device is preferably a personal computer in which a high-speed capture device is incorporated.
  • an image is recorded every 17 msec.
  • the recorded video the first image of a drop of water on the fiber, attached software FAMAS (version of software is 2.6.2, analysis method is the drop method, analysis method is the ⁇ / 2 method, image processing algorithm Image analysis is performed with no reflection, image processing image mode is frame, threshold level is 200, curvature correction is not performed, and the angle between the surface of the water droplet that touches the air and the fiber is calculated. Be a corner.
  • the fiber removed from the object to be measured is cut into a fiber length of 1 mm, and the fiber is placed on the sample table of the contact angle meter and kept horizontal.
  • a contact angle of N 5 is measured to one decimal place, and a value obtained by averaging a total of ten measured values (rounded to the second decimal place) is defined as the contact angle of the fiber with water.
  • the measurement environment is room temperature 22 ⁇ 2 ° C. and humidity 65 ⁇ 2% RH.
  • this absorber is an adhesive agent, If it is fixed to another component by fusion bonding etc., remove the adhesive force by a method such as blowing cold air of the cold spray within the range that does not affect the contact angle of the fiber. Take it out of This procedure is common to all measurements herein.
  • the fact that the synthetic fiber that is the component fiber 11F of the fiber mass 11 contains a hydrophilizing agent means that the fiber mass 11 is subjected to a hydrophilization treatment.
  • a hydrophilization treatment As one of the effects of the hydrophilization treatment of the fiber mass 11 contained in the absorbent core 40, physical properties in the case where the absorbent core 40 is in a wet state by absorbing and holding the liquid Improvement is mentioned.
  • the degree of hydrophilization of the constituent fibers (synthetic fibers) of the fiber mass is increased (the contact angle with water is reduced), compression in the wet state of the absorbent core containing it is achieved.
  • the amount of work (w-WC) tends to increase.
  • the fiber mass 11 and the water-absorbent fiber 12F which are the constituent members thereof are mutually joined by confounding between the same kind and between the different kinds, and due to this, they are fused by fusion.
  • the mobility of the body fluid liquid diffusivity in the surface direction, liquid permeability in the thickness direction
  • the fiber mass 11 is further hydrophilized
  • the excellent properties involved in the movement of these body fluids can be further improved.
  • the absorbent core 40 when the absorbent core 40 initially receives the body fluid of the wearer of the napkin 1 at the excretory part facing portion located at the central portion of the longitudinal central area B in the skin facing surface, the body fluid is subjected to a hydrophilization treatment
  • the composite fiber 11F of the fiber mass 11, that is, the synthetic fiber containing the hydrophilizing agent, and the water absorbing fiber 12F to be entangled therewith are rapidly drawn into the interior of the absorbent core 40 from the excretory part facing portion, and further Can diffuse rapidly in the thickness direction toward the non-skin facing surface side (rear sheet 3 side) while diffusing in the surface direction in the absorbent core 40 quickly.
  • the fiber mass 11 has the main body portion 110 defined by the basic surface 111 and the skeletal surface 112. In these surfaces 111 and 112, inter-fiber gaps of the constituent fibers 11F are generally used. There are many.
  • the body fluid existing outside the fiber mass 11 body portion 110
  • the body fluid existing outside the fiber mass 11 body portion 110
  • the capillary action of the interfiber space Can be drawn into the interior of the body, and as a result, the liquid absorbability of the absorbent core 40 can be improved.
  • the fiber mass 11 includes the extension fiber portion 113 extending outward from the main body portion 110, and the extension fiber portion 113 includes a plurality of fibers 11F extending from the main body portion 110.
  • the contained fiber bundle portion 113S may be present, if the fiber 11F contains a hydrophilizing agent, the fiber bundle portion 113S naturally contains a hydrophilizing agent, whereby the degree of hydrophilicity is enhanced. As a result, the movement of the body fluid via the extension fiber bundle portion 113S can be made smoother.
  • the constituent fibers 11F of the fiber mass 11 containing a hydrophilizing agent in addition to the effect of improving the entanglement strength between the fiber masses 11 or the fiber mass 11 and the water absorbent fibers 12F, further in the absorbent core 40
  • the effect of improving the mobility of body fluid can also be expected, and even when an external force is applied due to the body pressure of the wearer of the napkin 1 on the absorbent core 40, the body fluid is rapidly transferred in the absorbent core 40. obtain.
  • 11F is preferably a hydrophilic fiber
  • the contact angle of fiber 11F (synthetic fiber) with water is preferably 75 degrees or less, more preferably 70 degrees or less, more preferably 60 degrees or less, particularly preferably 50 degrees It is below.
  • the contact angle of the fiber 11F with water can be adjusted by appropriately adjusting the type and content of the hydrophilizing agent to be contained therein.
  • the constituent fiber 11F of the fiber mass 11, ie, the synthetic fiber containing a hydrophilizing agent, is produced by adding a hydrophilizing agent to the raw material fiber, and the contact angle of the produced fiber 11F with water is It is reduced than that of the raw fiber.
  • the form of the hydrophilizing agent contained in the fiber 11F is not particularly limited.
  • the surface layer of the fiber 11F is a hydrophilizing agent, that is, a form in which the hydrophilizing agent adheres to the surface of the raw fiber on a thin film
  • a hydrophilizing agent may be kneaded into the inside of the raw material fiber, or a hydrophilizing agent may be kneaded into the inside of the raw material fiber, and the hydrophilizing agent may be further added to the surface of the raw material fiber. May be attached.
  • the hydrophilizing agent used in the present invention is not particularly limited as long as it is a general hydrophilizing agent used for hygiene products.
  • the hydrophilic agent include those containing an anionic surfactant, a cationic surfactant, an amphoteric surfactant or a nonionic surfactant, and one of these may be used alone or in combination of two or more. be able to.
  • a hydrophilizing agent containing one or more selected from the group consisting of an anionic surfactant and a nonionic surfactant is preferable because the degree of hydrophilization can be easily controlled.
  • the amount of the hydrophilizing agent applied to the synthetic fiber constituting the fiber mass 11 is preferably 0.001% by mass or more, more preferably 0.01% by mass or more, as the amount of surfactant contained in the hydrophilizing agent. More preferably, it is 0.05% by mass or more, preferably 10% by mass or less, further preferably 5% by mass or less, more preferably 2% by mass or less.
  • anionic surfactant examples include alkyl sulfates, alkyl sulfonates, alkyl carboxylates and alkyl sulfosuccinates, and anionic surfactants having a sulfonic acid group as a hydrophilic group are particularly preferable.
  • a dialkyl sulfonic acid or those salts can be mentioned as a preferable example which shows high permeability by low concentration, for example.
  • Specific examples of the dialkyl sulfonic acid include esterification of a dicarboxylic acid such as dialkyl sulfosuccinic acid and dialkyl sulfoglutaric acid such as dioctadecyl sulfosuccinic acid, didecyl sulfosuccinic acid, ditridecyl sulfosuccinic acid, di 2-ethylhexyl sulfosuccinic acid, and the like; And alpha-sulfonated compounds, 2-sulfotetradecanoic acid 1-ethyl ester (or amide) sodium salt, and 2-sulfohexadecanoic acid 1-ethyl ester (
  • the carbon number of each of the two-chain alkyl groups of the dialkylsulfonic acid is preferably 4 or more and 14 or less, and particularly 6 or more and 10 or less.
  • dialkyl sulfosuccinates include Perex OT-P (product name) manufactured by Kao Corporation.
  • Examples of the cationic surfactant include alkyl (or alkenyl) trimethyl ammonium halide, dialkyl (or alkenyl) dimethyl ammonium halide, alkyl (or alkenyl) pyridinium halide and the like, and these compounds have 6 or more carbon atoms Those having an alkyl group or alkenyl group of 18 or less are preferred.
  • Examples of the halogen in the halide compound include chlorine, bromine and the like.
  • amphoteric surfactant examples include alkyl (1 to 30 carbon atoms) dimethyl betaine, alkyl (1 to 30 carbon atoms) amidoalkyl (1 to 4 carbon atoms) dimethyl betaine, alkyl (1 to 30 carbon atoms) dihydroxy Betaine-type amphoteric surfactants such as alkyl (C1-C30) betaines and sulfobetaine-type amphoteric surfactants, alanine-type [alkyl (C1-C30) aminopropionic acid types, alkyl (C1-C30) 30) iminodipropionic acid type] amphoteric surfactant, glycine type [alkyl (C 1 to 30) aminoacetic acid type etc. such as alkyl betaine] amino acid type amphoteric surfactant such as amphoteric surfactant, alkyl (carbon number 1 to 30) aminosulfonic acid type amphoteric surfactants such as taurine type.
  • thermoplastic fibers As a raw material fiber of constituent fiber 11F of fiber mass 11, that is, a synthetic fiber not containing a hydrophilizing agent, various synthetic fibers used for sanitary goods can be used without particular limitation, but preferably thermoplastic It is a fiber.
  • thermoplastic fibers are preferable as the fibers 11F is that the fiber mass 11 is given a three-dimensional structure in which a plurality of thermoplastic fibers 11F are heat-sealed to one another, and the absorbent core 40 is in either a dry state or a wet state.
  • the purpose is to be able to exhibit excellent effects in shape retention, flexibility, cushioning, compression recovery, stiffness and the like.
  • the extension fiber bundle portion 113S has a heat fusion bonding portion
  • the component fiber 11F of the fiber mass 11 is a thermoplastic fiber, such an extension fiber bundle portion It is also possible to obtain the preferred form of 113S.
  • the raw material fiber sheet 10bs may be configured in the same manner. As described above, the raw material fiber sheet 10bs in which the fusion-bonded portion is dispersed three-dimensionally can be manufactured by applying heat treatment such as hot air treatment to the web or nonwoven fabric mainly composed of thermoplastic fibers.
  • the constituent fiber 11F constituting the fiber mass 11 is hydrophilic such that the contact angle with water is preferably 75 degrees or less, but it is non-water-absorptive, that is, water (urine, menstrual blood, etc. It is preferable to have the property of hardly absorbing the This is in marked contrast to the fact that the water-absorbent fibers 12F used in combination with the fiber mass 11 have literally water absorption.
  • the raw material fiber is preferably a non-water absorbing synthetic fiber.
  • the term "absorbent" is readily understood by those skilled in the art, for example, as pulp is said to be absorbent. Similarly, it can be readily understood that thermoplastic fibers are non-bibulous.
  • the degree of water absorbency of fibers such as synthetic fibers can also be determined by the value of moisture content measured by the following method.
  • the moisture content is preferably 6% or more, and more preferably 10% or more.
  • the non-water absorbent fiber preferably has a moisture content of less than 6%, more preferably less than 4%. When the moisture content is less than 6.0%, the fiber is determined to be a non-water absorbing fiber, and when it is 6.0% or more, the fiber is determined to be a water absorbing fiber.
  • the moisture content was calculated by applying the moisture content test method of JIS P 8203 correspondingly. That is, the fiber sample was allowed to stand in a test room with a temperature of 40 ° C. and a relative humidity of 80% RH for 24 hours, and then the weight W (g) of the fiber sample before absolute drying was measured in the room. Thereafter, the fiber sample was allowed to stand for 1 hour in an electric drier (for example, manufactured by Isuzu Seisakusho Co., Ltd.) at a temperature of 105 ⁇ 2 ° C. to carry out a bone-drying treatment of the fiber sample.
  • an electric drier for example, manufactured by Isuzu Seisakusho Co., Ltd.
  • Si silica gel e.g., silica gel
  • Saran wrap registered trademark
  • Asahi Kasei Co., Ltd. in a test room with a temperature of 20 ⁇ 2 ° C and a relative temperature of 65 ⁇ 2%.
  • Place Toyoda Kako Co., Ltd. in a glass desig- eter for example, manufactured by Tech Jam Co., Ltd.
  • the constant weight W '(g) of the fiber sample is weighed, and the moisture content of the fiber sample is determined by the following equation.
  • Moisture content (%) (W-W '/ W') x 100
  • thermoplastic resins for example, polyolefins such as polyethylene and polypropylene; polyesters such as polyethylene terephthalate; polyamides such as nylon 6 and nylon 66; polyacrylic acid, polymethacrylic acid alkyl ester, polychlorinated Examples thereof include vinyl and polyvinylidene chloride, and these can be used alone or in combination of two or more.
  • the fiber 11F may be a single fiber composed of one kind of synthetic resin (thermoplastic resin) or a blend polymer in which two or more kinds of synthetic resins are mixed, or may be a composite fiber.
  • the composite fiber here is a synthetic fiber (thermoplastic fiber) obtained by combining two or more types of synthetic resins having different components with a spinneret and simultaneously spinning them, and a plurality of components are continuous in the longitudinal direction of the fiber.
  • the form of the composite fiber includes a core-sheath type, a side-by-side type, and the like, and is not particularly limited.
  • the content of the hydrophilizing agent in the fiber 11F is not particularly limited as long as it is appropriately adjusted according to the type of raw material fiber and hydrophilizing agent, the desired degree of hydrophilization, etc.
  • the thermoplastic resin The total mass of the fiber 11F is used when the material used is as the material and the general agent used as a hydrophilizing agent is used and the contact angle of the fiber 11F with water is 75 degrees or less Preferably it is 0.2 mass% or more, More preferably, it is 0.4 mass% or more, Preferably it is 2.0 mass% or less, More preferably, it is 1.5 mass% or less.
  • the content of the hydrophilizing agent is too small, the degree of hydrophilization of the fiber mass 11 may be lowered and the above-described effects may not be sufficiently exhibited. Conversely, if the content is too large, the raw material at the production site of the fiber mass 11 Line contamination may occur during transport of the fiber sheet.
  • hydrophilic and water-absorbent fibers conventionally used as a material for forming the absorbent core of this kind of absorbent article can be used, for example, Wood pulp such as softwood pulp and hardwood pulp, natural fiber such as non-wood pulp such as cotton pulp and hemp pulp; modified pulp such as cationized pulp and mercerized pulp; regenerated fiber such as cupra and rayon; These can be used alone or in combination of two or more.
  • the contact angle of the component fibers 11F (synthetic fibers 11F) of the fiber mass 11 with water is preferably equal to or greater than the contact angle of the water absorbent fibers 12F with water. That is, it is preferable that the degree of hydrophilicity of the synthetic fiber 11F is equal to the degree of hydrophilicity of the water absorbent fiber 12F or lower than the degree of hydrophilicity of the water absorbent fiber 12F.
  • the degree of hydrophilization of the fiber 11F by the hydrophilizing agent may be appropriately adjusted.
  • the contact angle of the water-absorbent fiber 12F with water is preferably 60 degrees or less, more preferably 40 degrees or less, on the premise that it is smaller than that of the fibers 11F.
  • the contact angle with water of the constituent fiber 11F (synthetic fiber) of the fiber mass 11 is smaller than the contact angle with water of the top sheet 2. That is, it is preferable that the hydrophilicity of the fibers 11F be higher than the hydrophilicity of the top sheet 2. Due to the establishment of such a relationship of the degree of hydrophilicity, in the napkin 1, the liquid absorbed by the surface sheet 2 is quickly taken into the absorbent core 40, and the liquid in the planar direction inside the absorbent core 40 described above. Due to the diffusion effect, the amount of liquid held by the surface sheet 2 and the absorbent core 40 is reduced particularly at the excretory part opposing part located at the central part of the longitudinal central area B (see FIG. 1) of the napkin 1.
  • the cushioning property of the excretory part opposing part and the vicinity thereof is excellent.
  • the degree of hydrophilization of the fibers 11F is adjusted
  • the surface sheet 2 may be appropriately adjusted by subjecting it to the same hydrophilization treatment as the fibers 11F.
  • the content weight ratio of the fiber mass 11 to the water absorbing fiber 12F is not particularly limited, and the kind of the component fiber 11F (synthetic fiber containing a hydrophilizing agent) of the fiber mass 11 and the water absorbing fiber 12F, etc.
  • the mass ratio of the fiber mass 11 to the water-absorbent fiber 12F is the former (fiber mass 11) / (fiber mass 11) /, from the viewpoint of achieving the predetermined effect of the present invention more reliably.
  • the latter (water absorbent fiber 12F) is preferably 20/80 to 80/20, more preferably 40/60 to 60/40.
  • the content of the fiber mass 11 in the absorbent core 40 is preferably 20% by mass or more, more preferably 40% by mass or more, and preferably 80% by mass or less based on the total mass of the absorbent core 40 in a dry state. More preferably, it is 60% by mass or less.
  • the content of the water-absorbent fiber 12F in the absorbent core 40 is preferably 20% by mass or more, more preferably 40% by mass or more, and preferably 80% by mass, with respect to the total mass of the absorbent core 40 in a dry state. The content is more preferably 60% by mass or less.
  • the basis weight of the fiber mass 11 in the absorbent core 40 is preferably 32 g / m 2 or more, more preferably 80 g / m 2 or more, and preferably 640 g / m 2 or less, more preferably 480 g / m 2 or less .
  • the basis weight of the water-absorbent fiber 12F in the absorbent core 40 is preferably 32 g / m 2 or more, more preferably 80 g / m 2 or more, and preferably 640 g / m 2 or less, more preferably 480 g / m 2 or less is there.
  • the excellent effects exerted by the absorbent core 40 specifically, for example, cushioning property, compression recovery property, liquid draw-in property, liquid diffusibility, etc. in any state of dry state and wet state
  • the excellent effect is largely attributable to the inclusion of the fiber mass 11 having the fiber 11F containing the hydrophilizing agent as a constituent fiber, and the distribution state of the fiber mass 11 in the absorbent core 40 is based on the absorbent core 40. It may have a considerable influence on the expression of the action and effect.
  • the development of the functional effects (cushioning property, liquid absorbing property, etc.) by the absorbent core 40 is affected not only by the distribution of the fiber mass 11 in the absorbent core 40 but also by the orientation of the fiber mass 11 to some extent.
  • the plurality of fiber masses 11 contained in the absorbent core 40 are random with respect to the thickness direction of the absorbent core 40 (direction orthogonal to the skin facing surface or the non-skin facing surface of the absorbent core 40). It is preferable that the orientation is made as the cushioning property, particularly the cushioning property and the compression recovery property in the wet state of the absorbent core 40, can be compatible with a high level of liquid absorption.
  • the direction maximum crossing length direction, radial direction
  • a plurality of fiber masses 11 contained in the absorbent core 40 is generally the absorbent core 40. It is in a state of being randomly oriented with respect to the thickness direction of.
  • At least a part of the plurality of fiber masses 11 contained in the absorbent core 40 is oriented so that the major axis direction (longitudinal direction of the basic surface 111) is along the thickness direction of the absorbent core 40.
  • orientation along the thickness direction means that the angle between the major axis direction of the fiber mass 11 and the thickness direction of the absorbent core 40 is 45 degrees or less.
  • the fiber mass 11 when the fiber mass 11 is oriented in the absorbent core 40 so that the long axis direction of the fiber mass 11 is along the thickness direction of the absorbent core 40, the fiber mass 11 is not oriented as such In the case where, for example, the long axis direction of the fiber mass 11 coincides with the direction orthogonal to the thickness direction of the absorbent core 40, that is, the fiber mass 11 is the surface of the absorbent core 40 facing the skin or the surface not facing the skin In particular, the recoverability of the absorbent core 40 in the wet state can be further improved as compared to the case of being oriented along the direction. Preferably 30% by mass or more, more preferably 50% by mass or more of all the fiber masses 11 contained in the absorbent core 40, the long axis direction of such fiber masses 11 is in the thickness direction of the absorbent core 40 It is preferable that the orientation is along.
  • the excellent liquid absorption properties (liquid draw-in properties, liquid diffusion properties, etc.) of the absorbent core 40 can be determined by the constituent fibers 11 F present on the surface of the main body portion 110 of the fiber mass 11, ie, the basic surface 111 This is largely due to the inter-fiber space of In this regard, it is preferable that the constituent fibers 11F of the fiber mass 11 be oriented in the plane direction of the base surface 111. With such a configuration, the inter-fiber spaces of a large number of constituent fibers 11F are formed on the basic surface 111 of the fiber mass 11 (main body portion 110), so the liquid absorbability of the absorbent core 40 can be further improved.
  • the fibers 11F are oriented in the surface direction of the base surface 111" means that the fibers 11F extend in the surface direction of the base surface 111. More preferably, the fibers 11 F extend in the longitudinal direction of the base surface 111. In addition, preferably 30% or more, more preferably 50% or more of the total number of fibers 11F present in the basic surface 111 is preferably oriented in the plane direction (preferably longitudinal direction) of the basic surface 111.
  • the absorbent core 40 may contain other components other than the fiber mass 11 and the water absorbent fiber 12F, and as another component, a water absorbent polymer can be exemplified.
  • a water absorbing polymer although generally a particulate thing is used, a fibrous thing may be used. When a particulate superabsorbent polymer is used, its shape may be spherical, massive, bowl-like or amorphous.
  • the average particle size of the water-absorbing polymer is preferably 10 ⁇ m or more, more preferably 100 ⁇ m or more, and preferably 1000 ⁇ m or less, more preferably 800 ⁇ m or less.
  • polymers or copolymers of acrylic acid or alkali metal acrylates can be used as the water-absorbing polymer. Examples include polyacrylic acid and its salts and polymethacrylic acid and its salts.
  • the content of the water-absorbing polymer in the absorbent core 40 is preferably 5% by mass or more, more preferably 10% by mass or more, and preferably 60% by mass or less based on the total mass of the absorbent core 40 in a dry state. More preferably, it is 40% by mass or less.
  • the basis weight of the water-absorbent polymer in the absorbent core 40 is preferably 10 g / m 2 or more, more preferably 30 g / m 2 or more, and preferably 100 g / m 2 or less, more preferably 70 g / m 2 or less .
  • the absorbent core 40 can be manufactured in the same way as an absorbent core comprising a fiber material of this kind.
  • the fiber mass 11 is a raw material fiber sheet (a sheet having the same composition as the fiber mass 11 and having a size larger than that of the fiber mass 11) as a raw material using a cutting means such as a cutter.
  • a cutting means such as a cutter.
  • the absorbent core 40 including the fiber mass 11 and the water absorbing fibers 12F can be manufactured, for example, according to a conventional method using a known fiber stacking device equipped with a rotating drum.
  • a fiber-stacking device typically conveys a rotating drum having a recess for accumulation formed on the outer peripheral surface, and the raw material of the absorbent core 40 (fiber mass 11, water-absorbent fiber 12F) to the recess for accumulation.
  • An air flow (vacuum) generated in the flow path by suction from the inside of the rotating drum while rotating the rotating drum around the rotation axis along the circumferential direction of the drum The raw material carried on the air) is accumulated in the accumulation recess.
  • a piled material formed in the accumulation recess by such a stacking process is an absorbent core 40.
  • the basis weight of the absorbent core 40 is preferably 100 g / m 2 or more, more preferably 200 g / m 2 or more, and preferably 800 g / m 2 or less, more preferably 600 g / m 2 or less.
  • the absorbent core 40 (absorber 4) having the above-described configuration is flexible and has excellent cushioning properties, is also excellent in compression recovery property, deforms with good responsiveness to external force, and promptly releases external force. Return to original condition.
  • the properties of such an absorbent core can be evaluated on the basis of the work of compression (WC) and the rate of compression recovery (RC).
  • the amount of compressive work is a measure of the cushioning property of the absorbent core, and the larger the WC value, the higher the cushioning property.
  • the compression recovery rate is a scale indicating the degree of recovery when the absorbent core is compressed and the compression state is released, and it can be evaluated that the larger the RC value, the higher the compression recovery.
  • the absorbent core 40 has a WC value and an RC value of not only in a dry state but also in a wet state by absorbing body fluid etc. It is preferable to be large.
  • the absorbent core 40 it is effective to use a synthetic fiber containing a hydrophilizing agent as the constituent fiber 11F of the fiber mass 11, and the synthetic fiber It is further preferred that they are non-bibulous and thermoplastic.
  • a 195 mm ⁇ 68 mm sample of square shape in plan view (absorbent without core wrap sheet, ie, absorbent core) is prepared and attached to the test stand of the compression test apparatus.
  • the sample is compressed between steel plates having a circular flat surface of 2 cm 2 in area.
  • the compression rate is 0.01 cm / sec, and the maximum compression load is 490.2 mN / cm 2 .
  • the recovery process is also measured at the same speed.
  • the amount of work to be compressed (WC) is expressed by the following equation.
  • T m, T o and P respectively 490.2mN / cm 2 (4.9kPa) thickness under load, 4.902mN / cm 2 (49Pa) thickness under load, and measuring the time of the load (mN / Cm 2 ) is shown.
  • the compression recovery rate (RC) is the ratio of the compression work amount (WC) at the time of compression to the compression recovery work amount (WC ') at the time of returning from the compression state to the original state [WC' / WC] ⁇ 100.
  • the “absorbent core in a dry state” to be measured by the above measurement method is prepared by leaving the absorbent core to be measured for 24 hours under an environment of 23 ° C. and 50 RH% relative humidity.
  • the "wet absorbent core” to be measured by the above-mentioned measurement method is adjusted as follows.
  • the dry absorbent core is placed horizontally with the skin-facing side facing up, and a cylindrical acrylic plate with a 1-cm diameter injection port on the bottom is superimposed on the skin-facing side of the absorbent core. It was prepared by injecting 5.0 g of defibrillated horse blood from the inlet and maintaining the condition for 1 minute after the injection.
  • the defibrillated horse blood injected into the absorbent core to be measured is a defibrillated horse blood manufactured by Nippon Biotest Co., Ltd. and whose viscosity at a liquid temperature of 25 ° C. is adjusted to 8 cp.
  • the viscosity is a viscosity as measured with a rotor named L / Adp (rotor code 19) at a rotational speed of 30 rpm in a TVB-10M viscometer manufactured by Toki Sangyo Co., Ltd.
  • the absorber 4 was comprised including the absorptive core 40 and the core wrap sheet 41 which coat
  • all of the fiber mass (synthetic fiber aggregate) contained in the absorbent core may not be a shaped fiber aggregate such as the fiber mass 11, and it deviates from the spirit of the present invention As long as it is not within the range, a very small amount of irregular fiber assembly may be contained in addition to such a fixed fiber assembly.
  • the absorbent article of the present invention widely includes articles used for absorbing body fluid (urine, soft feces, menstrual blood, sweat, etc.) discharged from the human body, and in addition to the above-described sanitary napkins, sanitary shorts and fastenings
  • body fluid urine, soft feces, menstrual blood, sweat, etc.
  • sanitary napkins sanitary shorts and fastenings
  • the so-called unfolded disposable diaper having a tape, the pants-type disposable diaper, the incontinence pad and the like are included. Further, the following appendices will be disclosed regarding the embodiment of the present invention described above.
  • An absorbent body comprising a fiber mass containing a synthetic fiber and a water-absorbent fiber, wherein the plurality of fiber masses or the fiber mass and the water-absorbent fiber are mutually entangled, wherein the fiber mass is
  • An absorbent body comprising: a main body portion defined by two opposing basic surfaces and a skeletal surface intersecting the two basic surfaces, wherein the synthetic fiber contains a hydrophilizing agent.
  • the absorbent body as described in said ⁇ 1> whose contact angle with the water of ⁇ 2> above-mentioned synthetic fiber is 75 degrees or less, preferably 70 degrees or less, more preferably 60 degrees or less, more preferably 50 degrees or less.
  • the contact angle with the water of the ⁇ 3> above-mentioned synthetic fiber is an absorber given in the above ⁇ 1> or ⁇ 2> which is more than the contact angle with the water of the above-mentioned water absorbent fiber.
  • ⁇ 4> The absorbent according to any one of ⁇ 1> to ⁇ 3>, wherein the synthetic fiber is a non-water absorbent fiber.
  • ⁇ 5> The absorber according to any one of ⁇ 1> to ⁇ 4>, wherein a total area of the two basic surfaces is larger than a total area of the skeletal surface.
  • ⁇ 6> In any one of ⁇ 1> to ⁇ 5>, the number per unit area of the fiber end portion present in each of the basic surface and the skeletal surface is larger in the skeletal surface than in the basic surface. Absorber as described. ⁇ 7> The ratio N 1 / N 2 between the number N 1 per unit area of the fiber end of the basic surface and the number N 2 per unit area of the fiber end of the skeletal surface is 0 or more.
  • the absorber as described in said ⁇ 6> which is 90 or less, preferably 0.05 or more and 0.60 or more.
  • the number per unit area of the fiber end portion of the basic surface is 0 piece / mm 2 or more and 8 pieces / mm 2 or less, preferably 3 pieces / mm 2 or more and 6 pieces / mm 2 or less
  • the number per unit area of the fiber end of the skeletal surface is 5 / mm 2 or more and 50 / mm 2 or less, preferably 8 / mm 2 or more and 40 / mm 2 or less.
  • the fiber mass is configured to include fibers extending outward from the main body portion, and has an extended fiber portion having a lower fiber density than the main body portion, and the fiber mass of the extended fiber portion
  • ⁇ 12> The absorbent according to any one of ⁇ 1> to ⁇ 11>, wherein the plurality of fiber masses contained in the absorbent are randomly oriented in the thickness direction of the absorbent.
  • the basic surface has a shape elongated in one direction, and at least a part of the plurality of fiber masses included in the absorbent body is such that the longitudinal direction of the basic surface is along the thickness direction of the absorbent body
  • the absorber according to any one of the above ⁇ 1> to ⁇ 12>, which is oriented to ⁇ 14> The absorbent according to any one of ⁇ 1> to ⁇ 13>, wherein the mass ratio of the fiber mass to the water absorbent fiber is 20/80 to 80/20 as the former / the latter.
  • ⁇ 15> The absorbent according to any one of ⁇ 1> to ⁇ 14>, in which the constituent fibers of the fiber mass are oriented in the plane direction of the basic surface.
  • the fiber mass is entangled in the absorbent body with another fiber mass or the water absorbent fiber by entanglement, or in a state capable of being entangled with another fiber mass or the water absorbent fiber
  • the absorbent according to any one of the above ⁇ 1> to ⁇ 15>.
  • the total number of the fiber mass bonded by the entanglement and the fiber mass in the entangled state is preferably half or more, more preferably 70%, of the total number of fiber mass in the absorbent.
  • the absorber as described in said ⁇ 16> which occupies above, More preferably 80% or more.
  • ⁇ 18> Preferably 70% or more, more preferably 80% or more of the total number of the fiber mass having a bonding portion with the other fiber mass or the water-absorbent fiber, wherein the bonding portion is formed by interlacing fibers
  • the hydrophilizing agent comprises one or more selected from the group consisting of an anionic surfactant, a cationic surfactant, an amphoteric surfactant and a nonionic surfactant.
  • ⁇ 21> The absorbent according to ⁇ 20>, wherein the hydrophilizing agent contains an anionic surfactant.
  • the anionic surfactant comprises an alkyl sulfosuccinate
  • An absorbent article comprising the absorber according to any one of ⁇ 1> to ⁇ 22>.
  • a liquid-permeable surface sheet is provided on one surface side of the absorber, and the fiber mass is present on the side relatively close from the surface sheet side when the absorber is bisected in the thickness direction.
  • ⁇ 25> The absorbent body and a surface sheet disposed on the skin-facing surface side of the absorbent body, wherein the contact angle of the synthetic fiber with water is compared to the contact angle of the surface sheet with water.
  • the absorbent article as described in said ⁇ 23> or ⁇ 24> which is small and is more than the contact angle with the water of the said water absorbing fiber.
  • Examples 1 to 5 An absorbent core was manufactured and used as a sample of the absorber of each example. Specifically, a fiber mass and a water absorbing fiber were used as a fiber material of the absorbent core, and were manufactured according to a conventional method using a known fiber laying device. The production of the fiber mass was carried out by cutting the raw material fiber sheet in the form of a ridge according to FIG.
  • non-water-absorbent thermoplastic fiber consisting of polyethylene resin fiber and polyethylene terephthalate resin fiber (non-water-absorbent fiber, fiber diameter 1.8 ⁇ m) as raw material fiber sheet of fiber mass
  • An air through non-woven fabric (a fiber sheet having a thermally fused portion of constituent fibers) having a thickness of 0.6 mm was used.
  • the constituent fibers of the fiber mass were in the form in which the hydrophilizing agent was attached on the thin film to the surface of the non-water-absorbing thermoplastic fiber as the raw material fiber.
  • 0.4% by mass of composition A having the following composition was used as a hydrophilizing agent based on the constituent fiber mass of the fiber mass.
  • Example 5 Composition A and a commercially available surfactant (Perex OT-P, manufactured by Kao Corporation) were used as the hydrophilizing agent, and the amount of the hydrophilizing agent used was the mass of the constituent fiber mass. On the other hand, the former is 0.4% by mass, and the latter is 0.2% by mass.
  • the fiber mass used for the absorbent core (shaped synthetic fiber aggregate) has a rectangular parallelepiped main body as shown in FIG. 5 (a), the short side 111a of the basic surface 111 is 0.8 mm, and the long side is 111b was 3.9 mm and the thickness T was 0.6 mm.
  • the number per unit area of the fiber end in the basic surface 111 was 3.2 / mm 2
  • the number per unit area of the fiber end in the skeletal surface 112 was 19.2 / mm 2
  • the fiber mass was densely and uniformly distributed.
  • composition of Composition A ⁇ Alkyl phosphate ester potassium salt (Kao hydroxide neutralization product of gripper 4131 made by Kao Corporation) 25 mass% ⁇ Dialkyl sulfosuccinate sodium salt (Kao Co., Ltd. Perex OT-P) 10 mass% ⁇ Alkyl (stearyl) betaine (Kao Co., Ltd. Anthol 86B) 15 mass% ⁇ Polyoxyethylene (addition number of moles: 2) Stearylamide (Amizole SDE manufactured by Kawaken Fine Chemicals Co., Ltd.) 30 mass% ⁇ Polyoxyethylene, polyoxypropylene modified silicone (Shin-Etsu Chemical Co., Ltd. X-22-4515) 20 mass%
  • Comparative Example 1 The absorbent core of a commercially available sanitary napkin (manufactured by Unicharm Co., Ltd., trade name "Tanom Pew Slim 23 cm") was used as the absorbent of Comparative Example 1 as it was.
  • the absorbent core of Comparative Example 1 is a mixture of synthetic fibers and cellulosic fibers (hydrophilic fibers), and does not contain fiber lumps.
  • Comparative Example 2 As the fiber mass, an irregular-shaped non-woven fabric piece was used, and the absorbent core was subjected to a hot air process to heat-seal the non-woven fabric pieces contained in the absorbent core with one another. An absorbent was produced in the same manner as 5). In the hot air process applied to the above-mentioned absorbent core, a mixed aggregate of nonwoven fabric pieces and pulp fibers (length 210 mm ⁇ width 66 mm) is used in an electric dryer (for example, Isuzu Co., Ltd.) at a temperature of 140 ° C. It was left to stand for 30 minutes, and the non-woven fabric pieces were heat-fused to each other.
  • an electric dryer for example, Isuzu Co., Ltd.
  • the irregular-shaped nonwoven fabric piece used was manufactured by tearing off the same one as the air-through nonwoven fabric used in the examples in an arbitrary direction, and the crossover length in plan view was about 25 mm.
  • the composition A was used in Comparative Example 2 as a hydrophilizing agent applied to the constituent fibers of the nonwoven fabric piece.
  • the absorbers of the respective examples were treated to be hydrophilized, including synthetic fibers containing a hydrophilizing agent and defined by two basic planes and a skeletal plane intersecting both basic planes. Due to the inclusion of the shaped fiber mass, the amount of compressive work in both the dry state and the wet state is greater than in Comparative Examples 1 and 2 which do not contain such a fiber mass, and the compression recovery is also achieved. The rate also showed high values in both the dry state and the wet state. In particular, in order to obtain an absorbent body having a large compressive work even in a wet state and excellent cushioning property, in addition to the hydrophilization treatment of the fiber mass in the absorbent body, in particular, in comparison with each Example and Comparative Example 2. It can be seen that it is effective to make the fiber mass in shape and to combine the fiber masses by entanglement.
  • the absorber of the present invention is excellent in cushioning property and compression recovery property, can be flexibly deformed responsive to external force, and can improve the wearing feeling when applied to the absorbent article.
  • the absorber of the present invention can exhibit such excellent effects not only before liquid absorption but also in a wet state where the liquid is absorbed and held.
  • the absorbent article of this invention comprises such a high quality absorber, it is excellent in a wearing feeling and leakproofness.

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Abstract

This absorbent (4) comprises: fiber masses (11) containing synthetic fibers (11F); and water-absorbent fibers (12F). The plurality of fiber masses (11) are entangled with one another, or the fiber masses (11) and the water-absorbent fibers (12F) are entangled with one another. The fiber masses (11) have a main body (110) defined by two principal surfaces (111) which face one another, and skeleton surfaces (112) which intersect with the principal surfaces (111). The synthetic fibers (11F) contain a hydrophilic agent. In addition, the absorbent article (1) of this invention is equipped with the absorbent (4) of this invention.

Description

吸収体及び吸収性物品Absorbent body and absorbent article
 本発明は、吸収性物品用の吸収体に関する。 The present invention relates to an absorbent for an absorbent article.
 使い捨ておむつ、生理用ナプキン等の吸収性物品は、一般に、相対的に着用者の肌から近い位置に配される表面シートと、相対的に着用者の肌から遠い位置に配される裏面シートと、両シート間に介在する吸収体とを含んで構成される。この吸収体は、典型的には、木材パルプ等の親水性繊維(吸水性繊維)を主体とし、さらに吸水性ポリマー粒子を含んで構成される場合が多い。吸収性物品に使用される吸収体については、柔軟性(クッション性)、圧縮回復性、保形性などの諸特性の向上が大きな課題である。 Absorbent articles such as disposable diapers and sanitary napkins generally have a top sheet relatively arranged closer to the skin of the wearer and a back sheet relatively arranged farther away from the skin of the wearer And the absorber interposed between both sheets. This absorbent body is typically composed mainly of hydrophilic fibers (water absorbent fibers) such as wood pulp, and often composed of water absorbent polymer particles. With regard to an absorbent used for an absorbent article, improvement of various properties such as flexibility (cushioning), compression recovery, shape retention, etc. is a major issue.
 吸収体の改良技術として、例えば特許文献1には、パルプ繊維及び吸水性ポリマーを主体とする吸収体において、パルプ繊維より繊維長の長い疎水性繊維、例えば親水化処理されていないポリプロピレンなどの合成繊維を、該パルプ繊維内に分散させることが記載されている。特許文献1によれば、斯かる吸収体は、疎水性繊維の存在により、体液の逆戻り現象がなく、また、繊維長の長い疎水性繊維をパルプ繊維と絡ませることにより、強度がアップされ、保形性を良好に維持することができるとされている。 As an improvement technique of the absorber, for example, in Patent Document 1, in an absorber mainly composed of pulp fibers and a water absorbing polymer, a hydrophobic fiber having a longer fiber length than pulp fibers, for example, synthesis of non-hydrophilized polypropylene etc. It is described that the fibers are dispersed in the pulp fibers. According to Patent Document 1, there is no reversion of body fluid due to the presence of hydrophobic fibers, and the strength of the absorber is increased by entangling hydrophobic fibers having a long fiber length with pulp fibers. It is said that the shape retention can be maintained well.
 また特許文献2には、パルプ繊維及び吸水性ポリマーを主体とする吸収体において、パルプ繊維より繊維長の長い親水性長繊維、例えばレーヨン、綿、羊毛、麻等を、該パルプ繊維内に分散させることが記載されている。特許文献2によれば、斯かる吸収体は、体液吸収の前後において形状を安定的に維持することができ、また、前記親水性長繊維が熱処理無しに分散されたものであるため、該吸収体全体として、風合いが好適に維持され、体液吸収阻害を生じるおそれが少ないとされている。 Further, in Patent Document 2, in an absorbent mainly comprising pulp fibers and a water absorbing polymer, hydrophilic long fibers having a fiber length longer than pulp fibers, such as rayon, cotton, wool, hemp, etc., are dispersed in the pulp fibers. It is stated that According to Patent Document 2, such an absorbent body can stably maintain its shape before and after body fluid absorption, and since the hydrophilic long fibers are dispersed without heat treatment, such an absorbent body can be used. As for the whole body, feeling is maintained suitably, and it is said that there is little possibility of causing fluid absorption inhibition.
 また特許文献3には、熱融着繊維を含み、予め繊維間を結合させて3次元構造を付与した不織布片と、親水性繊維とを含有する吸収体が記載されている。この3次元構造の不織布片は、カッターミル方式などの粉砕手段を用いて不織布を細片状に粉砕して製造されるもので、斯かる製造方法に起因して、同文献の図1及び図3に記載されているように不定形状をなしていて、平面とみなせるような部分を実質的に有していない。特許文献3には、同文献記載の吸収体の好ましい形態として、不織布片同士を熱融着させたものが記載されている。特許文献3記載の吸収体によれば、不織布片が三次元構造を有するため、該吸収体内部に空隙が形成され、水分を吸収した時の復元性が向上し、その結果、吸水性能が向上するとされている。 Further, Patent Document 3 describes an absorbent containing a non-woven fabric piece to which a three-dimensional structure has been imparted by bonding between fibers in advance, which contains heat-fusion fibers, and a hydrophilic fiber. The non-woven fabric piece of this three-dimensional structure is manufactured by crushing the non-woven fabric into small pieces using a crushing means such as a cutter mill method, and due to such a manufacturing method, FIGS. It has an irregular shape as described in 3, and has substantially no part that can be regarded as a flat surface. Patent Document 3 describes, as a preferred embodiment of the absorber described in the same document, one obtained by heat-fusing non-woven fabric pieces. According to the absorbent body described in Patent Document 3, since the non-woven fabric piece has a three-dimensional structure, a void is formed inside the absorbent body, and the restorability when absorbing water is improved, and as a result, the water absorption performance is improved. It is supposed to be.
 また特許文献4には、比較的稠密な微細繊維核と、該核から外方に延出している繊維又は繊維束を有する微細ウエブが記載され、また、該微細ウエブと木材パルプや吸水性ポリマー粒子とを混合した不織ウエブが、吸収性物品用の吸収体として使用できることが記載されている。この微細ウエブは、不織布などの原料シートをむしり取って、または引きちぎり取って製造されるもので、特許文献3記載の不織布片と同様に、不定形状をなしていて、平面とみなせるような部分を実質的に有していない。 Further, Patent Document 4 describes a fine web having relatively dense fine fiber cores and fibers or fiber bundles extending outward from the core, and the fine web and wood pulp or a water absorbing polymer. It is described that non-woven webs mixed with particles can be used as an absorbent for absorbent articles. This fine web is manufactured by peeling off or tearing off a raw material sheet such as non-woven fabric, and like the non-woven fabric piece described in Patent Document 3, it has an irregular shape and a portion which can be regarded as a flat surface It does not have substantially.
特開2004-73698号公報Japanese Patent Application Publication No. 2004-73698 特開平6-98909号公報Japanese Patent Application Laid-Open No. 6-98909 特開2002-301105号公報JP 2002-301105 A 特開平1-156560号公報Unexamined-Japanese-Patent No. 1-156560
 本発明は、合成繊維を含む繊維塊と、吸水性繊維とを含み、複数の該繊維塊同士又は該繊維塊と該吸水性繊維とが互いに交絡している吸収体に関する。前記繊維塊は、相対向する2つの基本面と、両基本面に交差する骨格面とによって画成される本体部を有する。前記合成繊維が親水化剤を含有している。
 また本発明は、前記の本発明の吸収体を具備する吸収性物品に関する。
The present invention relates to an absorbent comprising a fiber mass containing synthetic fibers and a water-absorbent fiber, wherein a plurality of the fiber masses or the fiber mass and the water-absorbent fiber are mutually entangled. The fiber mass has a main body defined by two opposing base surfaces and a skeletal surface intersecting the two base surfaces. The synthetic fiber contains a hydrophilizing agent.
The present invention also relates to an absorbent article comprising the above-mentioned absorbent of the present invention.
図1は、本発明の吸収性物品の一実施形態である生理用ナプキンの一例の肌対向面側(表面シート側)を一部破断して模式的に示す平面図である。FIG. 1 is a plan view schematically showing a skin facing surface side (surface sheet side) of an example of a sanitary napkin which is an embodiment of the absorbent article according to the present invention with a part broken. 図2は、図1のI-I線断面を模式的に示す横断面図である。FIG. 2 is a cross-sectional view schematically showing a cross section taken along line II of FIG. 図3は、図1に示す吸収性物品が具備する吸収性コアの一部の模式的な斜視図である。FIG. 3 is a schematic perspective view of a portion of the absorbent core included in the absorbent article shown in FIG. 図4は、図3に示す吸収性コアの圧縮時における変形状態を模式的に示す図である。FIG. 4 is a view schematically showing a deformed state of the absorbent core shown in FIG. 3 at the time of compression. 図5(a)及び図5(b)はそれぞれ、本発明に係る繊維塊における本体部の模式的な斜視図である。Fig.5 (a) and FIG.5 (b) are typical perspective views of the main-body part in the fiber lump which concerns on this invention, respectively. 図6は、本発明に係る繊維塊の製造方法の説明図である。FIG. 6 is an explanatory view of a method of producing a fiber mass according to the present invention. 図7(a)は、本発明に係る繊維塊の実例の電子顕微鏡写真(観察倍率25倍)、図7(b)は、図2に示す吸収体に含まれている繊維塊として、該電子顕微鏡写真の繊維塊を模式的に示した図である。FIG. 7 (a) is an electron micrograph (observation magnification 25 times) of an example of the fiber mass according to the present invention, and FIG. 7 (b) is the electron as a fiber mass contained in the absorber shown in FIG. It is the figure which showed typically the fiber lump of the microscope picture.
発明の詳細な説明Detailed Description of the Invention
 特許文献1及び2記載の吸収体はいずれも、パルプ繊維等のセルロース系繊維に加えてさらに合成繊維あるいはレーヨンなどの親水性長繊維を含有しているため、構成繊維としてセルロース系繊維のみを含有する吸収体に比して剛性が高く、これに起因してクッション性、圧縮回復性などの諸特性の向上が期待できるが、含有されている複数の合成繊維が個々独立に存在していて、まとまった1つの塊を形成しているものではないため、それら諸特性の向上効果は十分ではなく、それ故に吸収性物品に適用された場合には、ヨレやすくフィット性が不十分となるおそれがあり、特に尿、経血などの体液の吸収後は、そのような不都合の発生が顕著である。 Each of the absorbers described in Patent Documents 1 and 2 further contains only cellulose-based fibers as a constituent fiber, in addition to cellulose-based fibers such as pulp fibers and further includes hydrophilic long fibers such as synthetic fibers or rayon. The rigidity is higher than that of the absorbent body, which may improve various properties such as cushioning property and compression recovery property, but a plurality of contained synthetic fibers are present independently, The effect of improving the properties is not sufficient because they do not form a single block, and therefore, when applied to an absorbent article, there is a risk that the fit is likely to be insufficient. In particular, after the absorption of body fluids such as urine and menstrual blood, the occurrence of such inconvenience is remarkable.
 一方、特許文献3及び4記載の吸収体はいずれも、含有されている合成繊維が、不織布片ないし微細ウエブなどと呼ばれる合成繊維集合体であるため、クッション性の向上などが期待できる。しかしながら、特許文献3及び4記載の吸収体が含有する合成繊維集合体は、前述した通り、合成繊維を主体とする不織布を細片状に粉砕し、あるいはむしり取ったり引きちぎり取ったりして製造されるものであるため、不定形状であって形状及び大きさが揃っておらず、そのことに起因して、パルプ繊維などと混合した場合には両者の均一な混合が得られ難く、所望の効果が得られないおそれがある。また、特許文献3記載の吸収体の好ましい形態のように、吸収体に含有されている全ての合成繊維集合体同士を熱融着させると、それら自体の動きが制約される結果として、吸収体全体として硬さが増して、柔軟性などの諸特性が低下するおそれがある。 On the other hand, in any of the absorbers described in Patent Documents 3 and 4, since the synthetic fibers contained therein are synthetic fiber aggregates called non-woven fabric pieces or fine webs, improvement of cushioning properties and the like can be expected. However, as described above, the synthetic fiber assembly contained in the absorbers described in Patent Documents 3 and 4 is produced by grinding a non-woven fabric mainly composed of synthetic fibers into small pieces, or peeling off or tearing off. Because they are irregular, their shapes and sizes are not uniform, and due to that, when they are mixed with pulp fibers etc., it is difficult to obtain uniform mixing of both, and the desired effect May not be obtained. In addition, as in the preferred embodiment of the absorber described in Patent Document 3, when all the synthetic fiber aggregates contained in the absorber are thermally fused to one another, the movement of the assembly itself is restricted as a result. As a whole, the hardness is increased, and various properties such as flexibility may be reduced.
 従って本発明は、クッション性及び圧縮回復性に優れ、外力に対して応答性よく柔軟に変形することができ、吸収性物品に適用された場合には着用感を向上させ得る吸収体、並びに該吸収体を用いた吸収性物品に関する。 Therefore, the present invention has an excellent cushioning property and compression recovery property, can be flexibly deformed responsive to external force, and can improve the wearing feeling when applied to an absorbent article, and the absorbent body The present invention relates to an absorbent article using an absorbent.
 以下、本発明の吸収体を、これを具備する本発明の吸収性物品と共に、それらの好ましい実施形態に基づき図面を参照しながら説明する。図1及び図2には、本発明の吸収性物品の一実施形態である生理用ナプキン1が示されている。ナプキン1は、体液を吸収保持する吸収体4と、該吸収体4の肌対向面側に配され、着用者の肌と接触し得る液透過性の表面シート2と、該吸収体4の非肌対向面側に配された液難透過性の裏面シート3とを具備する。ナプキン1は、図1に示すように、着用者の前後方向に対応し、着用者の腹側から股間部を介して背側に延びる縦方向Xと、これに直交する横方向Yとを有し、また縦方向Xにおいて、着用者の外陰部などの排泄部に対向する排泄部対向部(排泄ポイント)を含む縦中央域Bと、該排泄部対向部よりも着用者の腹側(前側)に配される前方域Aと、該排泄部対向部よりも着用者の背側(後側)に配される後方域Cとの3つに区分される。 Hereinafter, the absorbent body of the present invention, together with the absorbent article of the present invention provided with the same, will be described based on those preferred embodiments with reference to the drawings. The sanitary napkin 1 which is one Embodiment of the absorbent article of this invention is shown by FIG.1 and FIG.2. The napkin 1 includes an absorbent body 4 for absorbing and holding a body fluid, a liquid-permeable surface sheet 2 disposed on the skin-facing side of the absorbent body 4 and capable of contacting the wearer's skin, and a non-absorbent absorbent body 4. And a back sheet 3 having low liquid permeability that is disposed on the side facing the skin. As shown in FIG. 1, the napkin 1 has a longitudinal direction X corresponding to the longitudinal direction of the wearer and extending from the ventral side of the wearer to the dorsal side via the crotch, and a lateral direction Y orthogonal thereto. Also, in the longitudinal direction X, the longitudinal central area B including the excretory part opposing part (excretion point) facing the excretory part such as the vulva of the wearer, and the ventral side of the wearer And a rear area C disposed on the back side (rear side) of the wearer with respect to the excretory part facing portion.
 本明細書において、「肌対向面」は、吸収性物品又はその構成部材(例えば吸収体4)における、吸収性物品の着用時に着用者の肌側に向けられる面、即ち相対的に着用者の肌に近い側であり、「非肌対向面」は、吸収性物品又はその構成部材における、吸収性物品の着用時に肌側とは反対側、即ち相対的に着用者の肌から遠い側に向けられる面である。尚、ここでいう「着用時」は、通常の適正な着用位置、即ち当該吸収性物品の正しい着用位置が維持された状態を意味する。 In the present specification, the "skin-facing surface" is a surface of an absorbent article or a component thereof (for example, the absorbent body 4) that is directed to the skin side of the wearer when wearing the absorbent article, It is a side close to the skin, and the "non-skin facing surface" is the side opposite to the skin side when wearing the absorbent article, ie, the side relatively away from the wearer's skin, when the absorbent article or component thereof is worn It is a face to be In addition, "at the time of wear" here means the state in which the normal proper wearing position, ie, the correct wearing position of the said absorbent article, was maintained.
 ナプキン1は、図1に示すように、縦方向Xに長い形状の吸収性本体5と、吸収性本体5における縦中央域Bの縦方向Xに沿う両側部それぞれから横方向Yの外方に延出する一対のウイング部5W,5Wとを有している。吸収性本体5は、ナプキン1の主体をなす部分であり、前記の表面シート2、裏面シート3及び吸収体4を具備し、縦方向Xにおいて前方域A、縦中央域B及び後方域Cの3つに区分される。 The napkin 1 is, as shown in FIG. 1, outward in the transverse direction Y from the absorbent main body 5 having a shape long in the longitudinal direction X and both side portions along the longitudinal direction X of the longitudinal central region B in the absorbent main body 5. It has a pair of wing parts 5W and 5W which extend. The absorbent main body 5 is a main part of the napkin 1 and includes the front sheet 2, the back sheet 3 and the absorbent body 4 described above, and in the longitudinal direction X, the front area A, the longitudinal central area B and the rear area C It is divided into three.
 尚、本発明の吸収性物品における縦中央域は、ナプキン1のように吸収性物品がウイング部を有する場合には、該吸収性物品の縦方向(長手方向、図中のX方向)においてウイング部を有する領域を意味し、ナプキン1を例にとれば、一方のウイング部5Wの縦方向Xに沿う付け根と他方のウイング部5Wの縦方向Xに沿う付け根とに挟まれた領域である。また、ウイング部を有しない吸収性物品における縦中央域は、吸収性物品を縦方向に三等分したときの中間に位置する領域を意味する。 When the absorbent article has wings as in the case of the napkin 1, the longitudinal central area in the absorbent article of the present invention is a wing in the longitudinal direction (longitudinal direction, X direction in the figure) of the absorbent article. When the napkin 1 is taken as an example, it means an area sandwiched between a base along the longitudinal direction X of one wing 5W and a base along the longitudinal direction X of the other wing 5W. Moreover, the vertical central area in the absorbent article which does not have a wing part means the area | region located in the middle when the absorbent article is longitudinally divided into three.
 ナプキン1においては、吸収体4は、液吸収性の吸収性コア40と、該吸収性コア40の外面を被覆する液透過性のコアラップシート41とを含んで構成されている。吸収性コア40は、吸収性本体5と同様に、図1に示す如き平面視において縦方向Xに長い形状をなしており、吸収性コア40の長手方向は、ナプキン1の縦方向Xに一致し、吸収性コア40の幅方向は、ナプキン1の横方向Yに一致している。吸収性コア40とコアラップシート41との間は、ホットメルト型接着剤等の接着剤により接合されていてもよい。尚、吸収体4はコアラップシート41を含んでいなくてもよく、その場合は吸収性コア40がそのまま吸収体4として吸収性物品に使用される。 In the napkin 1, the absorbent body 4 is configured to include a liquid absorbent absorbent core 40 and a liquid permeable core wrap sheet 41 that covers the outer surface of the absorbent core 40. The absorbent core 40 has a long shape in the longitudinal direction X in plan view as shown in FIG. 1 like the absorbent main body 5, and the longitudinal direction of the absorbent core 40 is one in the longitudinal direction X of the napkin 1. The width direction of the absorbent core 40 coincides with the lateral direction Y of the napkin 1. The absorbent core 40 and the core wrap sheet 41 may be joined by an adhesive such as a hot melt adhesive. In addition, the absorber 4 does not need to contain the core wrap sheet 41, and in that case, the absorbent core 40 is used for the absorbent article as the absorber 4 as it is.
 このように、本発明の吸収体の一実施形態である吸収体4は、ナプキン1の如き吸収性物品に組み込まれることで、人の肌に間接に当てて、即ち表面シート2などの部材を介して間接的に肌にあてがわれて使用されるもので、肌対向面及びその反対側の非肌対向面を有し、ナプキン1の着用者の前後方向に対応する縦方向Xとこれに直交する横方向Yとを有し、且つ縦方向Xにおいて前方域A、縦中央域B、後方域Cの3つ領域に区分される。尚、吸収体4は、このような人の肌に間接に当てる他、直接当てて使用することも可能である。 Thus, the absorbent body 4 which is one embodiment of the absorbent body of the present invention can be indirectly applied to human skin by being incorporated into an absorbent article such as the napkin 1, that is, a member such as the surface sheet 2 It is used by being indirectly applied to the skin via the skin, has a skin-facing surface and a non-skin-facing surface on the opposite side, and corresponds to the longitudinal direction X corresponding to the front-rear direction of the wearer of the napkin 1 It has an orthogonal horizontal direction Y, and is divided into three regions in the longitudinal direction X: front area A, vertical central area B, and rear area C. In addition to indirectly applying to the skin of such a person, the absorber 4 can also be used by directly applying it.
 ナプキン1においては、コアラップシート41は、吸収性コア40の横方向Yの長さの2倍以上3倍以下の幅を有する1枚の連続したシートであり、図2に示すように、吸収性コア40の肌対向面の全域を被覆し、且つ吸収性コア40の縦方向Xに沿う両側縁から横方向Yの外方に延出し、その延出部が、吸収性コア40の下方に巻き下げられて、吸収性コア40の非肌対向面の全域を被覆している。尚、本発明においては、コアラップシートはこのような1枚のシートでなくてもよく、例えば、吸収性コア40の肌対向面を被覆する1枚の肌側コアラップシートと、該肌側コアラップシートとは別体で、吸収性コア40の非肌対向面を被覆する1枚の非肌側コアラップシートとの2枚を含んで構成されていてもよい。 In the napkin 1, the core wrap sheet 41 is one continuous sheet having a width twice to three times the length of the absorbent core 40 in the transverse direction Y, and as shown in FIG. The entire surface of the elastic core 40 facing the skin is covered, and extends outward from both side edges along the longitudinal direction X of the absorbent core 40 in the lateral direction Y, and the extended portion is below the absorbent core 40 It is rolled down to cover the entire non-skin facing surface of the absorbent core 40. In the present invention, the core wrap sheet may not be such a single sheet, for example, one skin side core wrap sheet for covering the skin facing surface of the absorbent core 40, and the skin side. The core wrap sheet may be separate from the core wrap sheet, and may include two sheets with one non-skin side core wrap sheet that covers the non-skin facing surface of the absorbent core 40.
 図2に示すように、表面シート2は、吸収体4の肌対向面の全域を被覆している。一方、裏面シート3は、吸収体4の非肌対向面の全域を被覆し、さらに吸収体4の縦方向Xに沿う両側縁から横方向Yの外方に延出し、後述するサイドシート6と共にサイドフラップ部を形成している。前記サイドフラップ部は、ナプキン1における、吸収体4から横方向Yの外方に延出する部材からなる部分である。裏面シート3とサイドシート6とは、吸収体4の縦方向Xに沿う両側縁からの延出部において、接着剤、ヒートシール、超音波シール等の公知の接合手段によって互いに接合されている。表面シート2及び裏面シート3それぞれと吸収体4との間は接着剤によって接合されていてもよい。表面シート2、裏面シート3としては、生理用ナプキン等の吸収性物品に従来使用されている各種のものを特に制限なく用いることができる。例えば、表面シート2としては、単層又は多層構造の不織布や、開孔フィルム等を用いることができる。裏面シート3としては、透湿性の樹脂フィルム等を用いることができる。 As shown in FIG. 2, the top sheet 2 covers the entire area of the skin facing surface of the absorber 4. On the other hand, the back sheet 3 covers the whole area of the non-skin facing surface of the absorbent body 4 and extends outward from both side edges along the longitudinal direction X of the absorbent body 4 in the lateral direction Y, together with side sheets 6 described later It forms a side flap. The side flap portion is a portion of the napkin 1 which is a member extending outward in the lateral direction Y from the absorbent body 4. The back sheet 3 and the side sheet 6 are bonded to each other at the extension from the side edges along the longitudinal direction X of the absorber 4 by a known bonding means such as an adhesive, heat seal, ultrasonic seal or the like. Each of the top sheet 2 and the back sheet 3 may be bonded to the absorber 4 by an adhesive. As the top sheet 2 and the back sheet 3, various kinds of materials conventionally used in absorbent articles such as sanitary napkins can be used without particular limitation. For example, as the surface sheet 2, nonwoven fabric of a single layer or a multilayer structure, an apertured film, etc. can be used. A moisture permeable resin film or the like can be used as the back sheet 3.
 前記サイドフラップ部は、図1に示すように、縦中央域Bにおいて横方向Yの外方に向かって大きく張り出しており、これにより吸収性本体5の縦方向Xに沿う左右両側に、一対のウイング部5W,5Wが延設されている。ウイング部5Wは、図1に示す如き平面視において、下底(上底よりも長い辺)が吸収性本体5の側部側に位置する略台形形状を有しており、その非肌対向面には、該ウイング部5Wをショーツ等の着衣に固定するウイング部粘着部(図示せず)が形成されている。ウイング部5Wは、ショーツ等の着衣のクロッチ部の非肌対向面(外面)側に折り返されて用いられる。前記ウイング部粘着部は、その使用前においてはフィルム、不織布、紙等からなる剥離シート(図示せず)によって被覆されている。また、吸収性本体5の肌対向面即ち表面シート2の肌対向面における縦方向Xに沿う両側部には、平面視において吸収体4の縦方向Xに沿う左右両側部に重なるように、一対のサイドシート6,6が吸収性本体5の縦方向Xの略全長に亘って配されている。一対のサイドシート6,6は、それぞれ縦方向Xに延びる図示しない接合線にて、接着剤等の公知の接合手段によって表面シート2等の他の部材に接合されている。 As shown in FIG. 1, the side flaps largely project outward in the longitudinal central area B in the lateral direction Y, whereby a pair of left and right sides along the longitudinal direction X of the absorbent main body 5 are provided. Wings 5W and 5W are extended. The wing portion 5W has a substantially trapezoidal shape in which the lower base (the side longer than the upper base) is located on the side of the absorbent main body 5 in a plan view as shown in FIG. The wing portion adhesive portion (not shown) for fixing the wing portion 5W to the clothes such as the shorts is formed. The wing portion 5W is used by being folded back to the non-skin facing surface (outer surface) side of the crotch portion of the clothes such as shorts. The wing adhesion portion is covered with a release sheet (not shown) made of film, nonwoven fabric, paper or the like before its use. Further, on the skin opposing surface of the absorbent main body 5, that is, on both sides along the longitudinal direction X in the skin opposing surface of the surface sheet 2, a pair is provided so as to overlap the left and right sides along the longitudinal direction X of the absorber 4 in plan view. The side sheets 6, 6 are disposed over substantially the entire length of the absorbent main body 5 in the longitudinal direction X. The pair of side sheets 6 and 6 are joined to other members such as the top sheet 2 by known joining means such as an adhesive at joining lines (not shown) extending in the longitudinal direction X, respectively.
 ナプキン1の主たる特徴部分の1つとして吸収体4、特に吸収体4の主体をなす吸収性コア40が挙げられる。図3には、吸収性コア40の一部が示されている。吸収体4、より具体的には吸収性コア40は、図2及び図3に示すように、複数の繊維(合成繊維)11Fを含む繊維塊11と、吸水性繊維12Fとを含む。繊維塊11は、繊維11Fが意図的に集積されて一体化された繊維集合体であるのに対し、吸水性繊維12Fは、意図的には一体化されずに個々独立に存在し得る状態で吸収性コア40中に存在している。繊維塊11は主として、吸収性コア40の柔軟性、クッション性、圧縮回復性、保形性などの向上に寄与する。一方、吸水性繊維12Fは主として、吸収性コア40の液吸収性及び保形性などの向上に寄与する。尚、吸収性コア40は、実質的には吸収体4そのものとも言えるものであり、以下の吸収性コア40についての説明は、特に断らない限り、吸収体4の説明として適宜適用される。即ち、本発明には、吸収体がコアラップシートを含まず吸収性コアのみで形成されている場合が包含されるところ、その場合には、吸収体と吸収性コアとは同じ意味である。 As one of the main features of the napkin 1, an absorbent body 4, in particular, an absorbent core 40 as a main component of the absorbent body 4 can be mentioned. A portion of the absorbent core 40 is shown in FIG. As shown in FIGS. 2 and 3, the absorbent body 4, more specifically, the absorbent core 40 includes a fiber mass 11 including a plurality of fibers (synthetic fibers) 11 F and a water absorbing fiber 12 F. While the fiber mass 11 is a fiber aggregate in which the fibers 11F are intentionally accumulated and integrated, the water absorbent fibers 12F are not intentionally integrated but may be independently present. It is present in the absorbent core 40. The fiber mass 11 mainly contributes to the improvement of the softness, cushioning property, compression recovery property, shape retention property and the like of the absorbent core 40. On the other hand, the water absorbent fiber 12F mainly contributes to the improvement of the liquid absorptivity and shape retention of the absorbent core 40, and the like. The absorbent core 40 can be substantially referred to as the absorbent 4 itself, and the description of the absorbent core 40 below is appropriately applied as the description of the absorbent 4 unless otherwise specified. That is, the present invention includes the case where the absorbent does not include the core wrap sheet and is formed only of the absorbent core, in which case the absorbent and the absorbent core have the same meaning.
 本明細書において「繊維塊」とは、複数の繊維がまとまって一体となった繊維集合体のことである。繊維塊の形態としては、例えば一定の大きさを有する合成繊維シートから分割されたシート片が挙げられる。特に、合成繊維シートとして不織布を選択し、該不織布から所定の大きさ及び形状に切り出した不織布片が繊維塊として好ましい。 As used herein, “fiber mass” refers to a fiber assembly in which a plurality of fibers are united. As a form of a fiber lump, the sheet piece divided | segmented from the synthetic fiber sheet which has a fixed magnitude | size, for example is mentioned. In particular, a non-woven fabric is selected as the synthetic fiber sheet, and non-woven fabric pieces cut out from the non-woven fabric into predetermined sizes and shapes are preferable as the fiber mass.
 このように、本発明に係る繊維塊の好ましい一実施形態であるシート片状の繊維塊は、複数の繊維を集積させて該シート片を形作るように構成されたものではなく、該シート片よりも寸法の大きな繊維シート(好ましくは不織布)の切断によって製造されるものである(図6参照)。本発明の吸収体(吸収性コア)が含有する複数の繊維塊は、特許文献3及び4のような従来技術によって製造するものと比較して、より定形性が高い複数のシート片状の繊維塊である。 Thus, the sheet-like fiber mass which is a preferred embodiment of the fiber mass according to the present invention is not configured to accumulate a plurality of fibers to form the sheet pieces, but from the sheet pieces Also, it is manufactured by cutting a large size fiber sheet (preferably non-woven fabric) (see FIG. 6). A plurality of fiber lumps contained in the absorbent (absorbent core) of the present invention are a plurality of sheet-like fibers having a higher formability as compared to those produced by the prior art such as Patent Documents 3 and 4. It is a mass.
 繊維塊11の構成繊維11Fの90質量%以上が合成繊維であることが好ましく、100質量%即ち構成繊維11Fの全部が合成繊維であることが好ましい。また後述するように、合成繊維である構成繊維11Fは、非吸水性のものであることがさらに好ましい。 It is preferable that 90% by mass or more of the constituent fibers 11F of the fiber mass 11 be synthetic fibers, and it is preferable that 100% by mass, that is, all the constituent fibers 11F be synthetic fibers. Further, as described later, it is more preferable that the constituent fiber 11F which is a synthetic fiber is non-water absorbent.
 吸収性コア40において、複数の繊維塊11同士、又は繊維塊11と吸水性繊維12Fとが交絡している。本実施形態の吸収性コア40においては、複数の繊維塊11が吸収性コア40中の構成繊維(繊維11F,12F)との絡み合いによって結合して1つの繊維塊連続体を形成している。また、複数の繊維塊11同士が交絡していると共に、繊維塊11と吸水性繊維12Fとが交絡して結合していてもよい。さらに通常は、複数の吸水性繊維12F同士も互いに交絡している。吸収性コア40に含有されている複数の繊維塊11の少なくとも一部は、他の繊維塊11あるいは吸水性繊維12Fと交絡している。吸収性コア40においては、それに含有されている複数の繊維塊11の全部が互いに交絡して1つの繊維塊連続体を形成している場合があり得るし、複数の繊維塊連続体が互いに非結合の状態で混在している場合があり得る。 In the absorbent core 40, a plurality of fiber masses 11 or the fiber masses 11 and the water absorbent fibers 12F are entangled. In the absorbent core 40 of the present embodiment, a plurality of fiber masses 11 are joined by entanglement with constituent fibers ( fibers 11 F and 12 F) in the absorbent core 40 to form one fiber mass continuum. In addition, the plurality of fiber masses 11 may be entangled, and the fiber masses 11 and the water absorbent fibers 12F may be entangled and bonded. Furthermore, usually, the plurality of water absorbent fibers 12F are also entangled with each other. At least a portion of the plurality of fiber masses 11 contained in the absorbent core 40 is entangled with the other fiber masses 11 or the water absorbent fibers 12F. In the absorbent core 40, all of the plurality of fiber masses 11 contained therein may be entangled with each other to form one fiber mass continuum, or the plurality of fiber mass continuums are not mutually It may be mixed in the coupled state.
 繊維塊11は、それ自体が柔軟性などに優れるものであるから、これを吸収体(吸収性コア)に含有させることで、その吸収体は潜在的に柔軟性等に優れたものとなる。吸収性コア40では、このような繊維塊11が含有されていることに加え、繊維塊11同士又は繊維塊11と吸水性繊維12Fとの間も互いに交絡によって結合しているため、吸収性コア40は外力への応答性が一層優れ、保形性、柔軟性、クッション性、圧縮回復性などに優れる。例えば吸収性コア40は、ナプキン1の着用時に様々な方向から受ける外力(例えば着用者の体圧)に対してしなやかに変形し、着用者の身体にフィット性よく密着させ得る。 Since the fiber mass 11 itself is excellent in flexibility and the like, by including this in the absorber (absorbent core), the absorber becomes potentially excellent in flexibility and the like. In the absorbent core 40, in addition to the inclusion of such fiber lumps 11, the fiber lumps 11 or the fiber lumps 11 and the water-absorbent fibers 12F are also joined together by interlacing, so that the absorbent core 40 is further excellent in response to external force, and excellent in shape retention, flexibility, cushioning property, compression recovery, and the like. For example, the absorbent core 40 can be flexibly deformed with respect to external force (for example, the body pressure of the wearer) received from various directions when the napkin 1 is worn, and can be brought into close contact with the wearer's body with good fit.
 図4には、吸収性コア40が外力Fを受けて圧縮された際の変形状態が模式的に示されている。繊維集合体である繊維塊11と非繊維集合体である吸水性繊維12Fとが混在する吸収性コア40においては、両部材11,12Fの剛性差に起因して、両部材11,12Fの境界BL(図24中の点線)で特に屈曲しやすく、境界BLが吸収性コア40の変形の際の屈曲部として機能するところ、その屈曲部たる境界BLは通常、吸収性コア40の全域にわたって存在しているため、該吸収性コア40は、様々な外力に対して応答性よく柔軟に変形し、また、その外力が解除された場合には、繊維塊11が備える圧縮回復性によって速やかに元の状態に復元し得る。このような吸収性コア40の変形-回復特性は、吸収性コア40が圧縮された場合のみならず、ねじれた場合でも同様に発現し得る。即ち、ナプキン1に組み込まれた吸収性コア40は、ナプキン1の着用時において着用者の両大腿部間に挟まれた状態で配置されるため、その吸収性コア40は、着用者の歩行動作の際の両大腿部の動きによって、縦方向Xに延びる仮想的な回転軸周りにねじられる場合があるが、そのような場合でも、吸収性コア40は高い変形-回復特性を備えているため、両大腿部からのねじれを促すような外力に対して容易に変形・回復し、従ってヨレにくく、ナプキン1に着用者の身体に対する高いフィット性を付与し得る。 The deformation state when the absorbent core 40 is compressed by receiving the external force F is schematically shown in FIG. 4. In the absorbent core 40 in which the fiber mass 11 which is a fiber aggregate and the water-absorbent fiber 12F which is a non-fiber aggregate are mixed, the boundary between both members 11 and 12F is caused due to the difference in rigidity between the both members 11 and 12F. Particularly easy to bend at BL (dotted line in FIG. 24), where the boundary BL functions as a bend at the time of deformation of the absorbent core 40, the boundary BL which is the bend is generally present over the entire area of the absorbent core 40. Therefore, the absorbent core 40 is flexibly deformed in response to various external forces, and when the external force is released, the compression recovery property of the fiber mass 11 can be used to quickly release the original. Can be restored to Such deformation-recovery properties of the absorbent core 40 can be developed not only when the absorbent core 40 is compressed but also when it is twisted. That is, since the absorbent core 40 incorporated in the napkin 1 is disposed in a state of being sandwiched between the thighs of the wearer when the napkin 1 is worn, the absorbent core 40 is a component that the wearer walks The motion of the two thighs during operation may cause it to twist about a virtual axis of rotation extending in the longitudinal direction X, but even in such a case the absorbent core 40 has high deformation-recovery properties Therefore, it can be easily deformed and recovered against an external force that promotes twisting from the both thighs, and therefore, it is difficult to cause the napkin 1 to have a high fit to the wearer's body.
 前述したように、吸収性コア40においては繊維塊11同士又は繊維塊11と吸水性繊維12Fとが交絡しているところ、ここでいう、繊維塊11同士等の「交絡」には、下記形態A及びBが包含される。
 形態A:繊維塊11同士等が、融着ではなく、繊維塊11の構成繊維11F同士の絡み合いによって結合している形態。
 形態B:吸収性コア40の自然状態(外力が加わっていない状態)では、繊維塊11同士等は結合していないが、吸収性コア40に外力が加わった状態では、繊維塊11同士等が構成繊維11F同士の絡み合いによって結合し得る形態。ここでいう、「吸収性コア40に外力が加わった状態」とは、例えば、吸収性コア40が適用された吸収性物品の着用中において、吸収性コア40に変形力が加わった状態である。
As described above, in the absorbent core 40, where the fiber mass 11 or the fiber mass 11 and the water absorbent fiber 12F are intertwined, the “interlacing” of the fiber mass 11 or the like referred to here has the following form A and B are included.
Form A: A form in which the fiber masses 11 are joined not by fusion but by entanglement of constituent fibers 11 F of the fiber mass 11.
Form B: In the natural state of the absorbent core 40 (no external force is applied), the fiber masses 11 and the like are not coupled, but in the state where an external force is applied to the absorbent core 40, the fiber masses 11 and the like are The form which can be couple | bonded by the entanglement of constituent fibers 11F. Here, "a state in which an external force is applied to the absorbent core 40" means, for example, a state in which a deforming force is applied to the absorbent core 40 during wearing of the absorbent article to which the absorbent core 40 is applied. .
 このように、吸収性コア40においては、形態Aのように、繊維塊11は、他の繊維塊11又は吸水性繊維12Fと、繊維同士の絡み合い即ち「交絡」によって結合している他、形態Bのように、他の繊維塊11又は吸水性繊維12Fと交絡し得る状態でも存在しており、斯かる繊維の交絡による結合が、前述した吸収性コア40の作用効果を一層有効に発現するのに重要なポイントの1つとなっている。しかしながら、吸収性コア40は、形態Aの「交絡」を有している方が保形性の点から好ましい。繊維の交絡による結合は、接着成分を用いた接着や融着ではなく、繊維同士の絡み合いのみによってなされているため、例えば特許文献3に記載の如き「繊維の融着」による結合に比して、交絡している個々の要素(繊維塊11、吸水性繊維12F)の動きの自由度が高く、そのためその個々の要素は、それらからなる集合体としての一体性を維持し得る範囲で移動し得る。このように、吸収性コア40は、それに含有されている複数の繊維塊11同士あるいは繊維塊11と吸水性繊維12Fとが比較的ゆるく結合していることで、外力を受けたときに変形が可能な、緩やかな保形性を有しており、保形性とクッション性及び圧縮回復性等とが高いレベルで両立されている。 Thus, in the absorbent core 40, as in the form A, the fiber mass 11 is bonded to the other fiber mass 11 or the water-absorbent fibers 12F by entanglement or “interlacing” of the fibers with each other, and the form Like B, they are also present in a state in which they can be entangled with other fiber masses 11 or water-absorbent fibers 12F, and such entanglement of fibers causes the above-described effects of the absorbent core 40 to be more effectively exhibited. It has become one of the important points. However, the absorbent core 40 preferably has the “confounding” of Form A from the viewpoint of shape retention. Bonding by entanglement of fibers is not by adhesion or fusion using an adhesive component, but by only entanglement of fibers, so compared to bonding by “fusion of fibers” as described in Patent Document 3, for example. , The degree of freedom of movement of the individual elements (fiber mass 11, water absorbent fibers 12F) which are entangled is high, so that the individual elements move within a range that can maintain the integrity as an assembly of them. obtain. As described above, the absorbent core 40 has a plurality of fiber masses 11 contained in each other or the fiber mass 11 and the water-absorbent fibers 12F which are relatively loosely bonded to each other, so that they are deformed when receiving an external force. Possible shape retention is moderate, and shape retention and cushioning properties, compression recovery, etc. are compatible at a high level.
 吸収性コア40における繊維塊11を介した結合態様の全てが「交絡」である必要はなく、吸収性コア40の一部に交絡以外の他の結合態様、例えば接着剤による接合などが含まれていてもよい。 It is not necessary for all of the bonding modes through the fiber mass 11 in the absorbent core 40 to be "entangled", and a part of the absorbent core 40 includes other bonding modes other than the confounding, such as bonding with an adhesive. It may be
 但し、前述の防漏溝等、吸収性物品の他の部材と一体となった結果として吸収性コア40に形成された「繊維塊11を介した融着」を吸収性コア40から排除した残りの部分、即ち、吸収性コア40そのものでは、繊維塊11同士の結合、又は繊維塊11と吸水性繊維12Fとの結合が「繊維の交絡」のみでなされていることが望ましい。 However, the remainder obtained by removing “fusion through fiber mass 11” formed in the absorbent core 40 as a result of being integrated with other members of the absorbent article, such as the above-described leak-proof groove, from the absorbent core 40 In the portion of the absorbent core 40, that is, in the absorbent core 40 itself, it is desirable that the bonding between the fiber masses 11 or the bonding between the fiber masses 11 and the water absorbing fibers 12F be made only by “fiber interlacing”.
 前述した吸収性コア40の作用効果をより一層確実に発現させる観点から、形態Aである「交絡によって結合している繊維塊11」と形態Bである「交絡し得る状態の繊維塊11」との合計数は、吸収性コア40中の繊維塊11の全数に対して、好ましくは半数以上、さらに好ましくは70%以上、より好ましくは80%以上である。
 同様の観点から、形態Aの「交絡」を有する繊維塊11の数は、他の繊維塊11又は吸水性繊維12Fとの結合部を有する繊維塊11の全数の70%以上、特に80%以上であることが好ましい。
From the viewpoint of more reliably expressing the function and effect of the absorbent core 40 described above, the “fiber lump 11 bonded by interlacing” which is Form A and the “fiber lump 11 in a state capable of being entangled” which is Form B The total number of is preferably at least half, more preferably at least 70%, more preferably at least 80%, based on the total number of fiber masses 11 in the absorbent core 40.
From the same point of view, the number of fiber masses 11 having “entanglement” of form A is 70% or more, particularly 80% or more of the total number of fiber masses 11 having a bonding portion with other fiber masses 11 or water absorbent fibers 12F. Is preferred.
 吸収性コア40の主たる特徴の1つとして、繊維塊11の外形形状が挙げられる。図5には、繊維塊11の典型的な外形形状が2つ示されている。図5(a)に示す繊維塊11Aは四角柱形状より具体的には直方体形状をなし、図5(b)に示す繊維塊11Bは円盤形状をなしている。繊維塊11A,11Bは、相対向する2つの基本面(base plane)111と、該2つの基本面111を連結する骨格面(body plane)112とを備えている点で共通する。基本面111及び骨格面112はいずれも、この種の繊維を主体とする物品における表面の凹凸度合いを評価する際に適用されるレベルで、実質的に凹凸が無いと認められる部分である。 One of the main features of the absorbent core 40 is the outer shape of the fiber mass 11. Two typical external shapes of the fiber mass 11 are shown in FIG. More specifically, the fiber mass 11A shown in FIG. 5A has a rectangular parallelepiped shape, and the fiber mass 11B shown in FIG. 5B has a disk shape. The fiber mass 11A, 11B is common in that it includes two opposing base planes 111 and a body plane 112 connecting the two basic planes 111. Each of the basic surface 111 and the skeletal surface 112 is a portion which is recognized to be substantially non-uniform at a level applied when evaluating the degree of surface irregularity in an article mainly composed of this type of fiber.
 図5(a)の直方体形状の繊維塊11Aは、6つの平坦面を有しているところ、その6面のうち、最大面積を有する相対向する2面がそれぞれ基本面111であり、残りの4面がそれぞれ骨格面112である。基本面111と骨格面112とは互いに交差、より具体的には直交している。
 図5(b)の円盤形状の繊維塊11Bは、平面視円形状の相対向する2つの平坦面と、両平坦面を連結する湾曲した周面とを有しているところ、該2つの平坦面がそれぞれ基本面111であり、該周面が骨格面112である。
 繊維塊11A,11Bは、骨格面112が平面視において四角形形状、より具体的には長方形形状をなしている点でも共通する。
The rectangular fiber-shaped fiber mass 11A of FIG. 5A has six flat surfaces, and among the six surfaces, two opposing surfaces having the largest area are the basic surfaces 111 and the remaining The four faces are skeletal faces 112 respectively. The basic surface 111 and the skeletal surface 112 intersect with each other, more specifically, are orthogonal to each other.
The disc-shaped fiber mass 11B shown in FIG. 5 (b) has two flat surfaces facing each other in a circular shape in plan view and a curved peripheral surface connecting the two flat surfaces. Each surface is a basic surface 111, and the circumferential surface is a skeletal surface 112.
The fiber masses 11A and 11B are also common in that the skeletal surface 112 has a rectangular shape, more specifically, a rectangular shape in plan view.
 吸収性コア40に含有される複数の繊維塊11は、それぞれ、図5に示す繊維塊11A,11Bのような、2つの対向する基本面111と両基本面111を連結する骨格面112とを備えた「定形の繊維集合体」である点で、不定形の繊維集合体である特許文献3及び4記載の不織布片ないし微細ウエブと異なる。換言すれば、吸収性コア40中の任意の1個の繊維塊11を透視した場合(例えば電子顕微鏡で観察した場合)、その繊維塊11の透視形状はその観察角度によって異なり、1個の繊維塊11につき多数の透視形状が存在するところ、吸収性コア40中の複数の繊維塊11それぞれは、その多数の透視形状の1つとして、2つの対向する基本面111と両基本面111を連結する骨格面112とを備えた特定透視形状を有する。特許文献2及び3記載の吸収体に含有されている複数の不織布片ないし微細ウエブは、基本面111や骨格面112のような「面」、即ち広がりのある部分を実質的に有しておらず、互いに外形形状が異なっていて「定形」ではない。 The plurality of fiber masses 11 contained in the absorbent core 40 each have two opposing basic surfaces 111 and a skeletal surface 112 connecting the two basic surfaces 111, such as the fiber masses 11A and 11B shown in FIG. It differs from the non-woven fabric pieces or fine webs described in Patent Documents 3 and 4 which are indeterminate shaped fiber aggregates in that they are "formed fiber aggregates". In other words, when any one fiber mass 11 in the absorbent core 40 is seen through (for example, when observed with an electron microscope), the see-through shape of the fiber mass 11 differs depending on the observation angle, and one fiber Where there are multiple fluoroscopic shapes per mass 11, each of the plurality of fiber masses 11 in the absorbent core 40, as one of its multiple fluoroscopic shapes, connects two opposing base surfaces 111 and two base surfaces 111. And a skeletal surface 112 having a specific perspective shape. The plurality of non-woven fabric pieces or fine webs contained in the absorbent bodies described in Patent Documents 2 and 3 substantially have "surfaces" such as the basic surface 111 and the skeletal surface 112, that is, an enlarged portion. In addition, the external shapes are different from each other and not “fixed”.
 このように、吸収性コア40に含まれている複数の繊維塊11が、基本面111と骨格面112とで画成された「定形の繊維集合体」であると、特許文献3及び4に記載の如き不定形の繊維集合体である場合に比して、吸収性コア40における繊維塊11の均一分散性が向上するため、繊維塊11の如き繊維集合体を吸収性コア40に配合することで期待される効果(吸収性コアの柔軟性、クッション性、圧縮回復性などの向上効果)が安定的に発現するようになる。また特に、図5(a)に示す如き直方体形状の繊維塊11の場合、その外面が2つの基本面111と4つの骨格面112との6つの面からなるため、図5(b)に示す如き3つの外面を持つ円盤形状の繊維塊11に比して、他の繊維塊11あるいは吸水性繊維12Fとの接触機会を比較的多く持つことが可能となり、交絡性が高まって、保形性等の向上にも繋がり得る。 As described above, Patent Documents 3 and 4 show that the plurality of fiber masses 11 included in the absorbent core 40 is a “shaped fiber assembly” defined by the basic surface 111 and the skeletal surface 112. Since the uniform dispersion of the fiber mass 11 in the absorbent core 40 is improved as compared with the case of the irregular-shaped fiber assembly as described, the fiber assembly such as the fiber mass 11 is blended in the absorbent core 40 As a result, expected effects (effects of improving the flexibility, cushioning property, compression recovery property, etc. of the absorbent core) come to be stably exhibited. In particular, in the case of a rectangular parallelepiped fiber mass 11 as shown in FIG. 5A, the outer surface is composed of six surfaces of two basic surfaces 111 and four skeletal surfaces 112, so that it is shown in FIG. As compared with the disk-shaped fiber mass 11 having three outer surfaces as described above, it is possible to have a relatively large opportunity for contact with the other fiber mass 11 or the water absorbent fiber 12F, and the entanglement is enhanced, and the shape retention is improved. It can also lead to the improvement of
 繊維塊11において、2つの基本面111の総面積は、骨格面112の総面積よりも大きいことが好ましい。即ち、図5(a)の直方体形状の繊維塊11Aにおいては、2つの基本面111それぞれの面積の総和は、4つの骨格面112それぞれの面積の総和よりも大きく、また、図5(b)の円盤形状の繊維塊11Bにおいては、2つの基本面111それぞれの面積の総和は、円盤形状の繊維塊11Bの周面を形成する骨格面112の面積よりも大きい。繊維塊11A,11Bのいずれにおいても、基本面111は、繊維塊11A,11Bが有する複数の面のうちで面積が最大の面である。 In the fiber mass 11, the total area of the two basic surfaces 111 is preferably larger than the total area of the skeletal surface 112. That is, in the rectangular parallelepiped fiber mass 11A of FIG. 5A, the sum of the areas of the two basic surfaces 111 is larger than the sum of the areas of the four skeletal surfaces 112, and FIG. In the disk-shaped fiber mass 11B, the sum of the areas of the two basic surfaces 111 is larger than the area of the skeletal surface 112 forming the circumferential surface of the disk-shaped fiber mass 11B. In any of the fiber masses 11A and 11B, the basic surface 111 is the surface having the largest area among the plurality of surfaces possessed by the fiber masses 11A and 11B.
 このような、2つの基本面111と両基本面111に交差する骨格面112とで画成された「定形の繊維集合体」である繊維塊11は、従来技術とは製造方法を異にすることで実現できるものである。好ましい繊維塊11の製造方法は、図6に示すように、原料となる原料繊維シート10bs(繊維塊11と同組成で且つ繊維塊11よりも寸法が大きいシート)を、カッターなどの切断手段を用いて定形に切断するものである。そうして製造された複数の繊維塊11は形状及び寸法が、特許文献3および4のような従来技術によって製造するものと比較して、より定型的に揃っている。図6は、図5(a)の直方体形状の繊維塊11Aの製造方法を説明した図であり、図6中の点線は切断線を示している。吸収性コア40には、このように繊維シートを定形に切断して得られた、形状及び寸法が均一な複数の繊維塊11が配合されている。前述した通り、原料繊維シート10bsとしては不織布が好ましい。 Such a fiber mass 11 which is a “shaped fiber aggregate” defined by two basic surfaces 111 and a skeletal surface 112 intersecting both basic surfaces 111 differs from the prior art in the manufacturing method. Can be realized by A preferable method for producing the fiber mass 11 is, as shown in FIG. 6, a cutting means such as a cutter or the like as a raw material fiber sheet 10bs (sheet having the same composition as the fiber mass 11 and having a size larger than the fiber mass 11) It is used to cut into a fixed shape. The fiber masses 11 thus produced are more regular in shape and size compared with those produced by the prior art such as Patent Documents 3 and 4. FIG. 6 is a view for explaining the method of manufacturing the rectangular parallelepiped fiber mass 11A of FIG. 5A, and the dotted line in FIG. 6 shows a cutting line. In the absorbent core 40, a plurality of fiber masses 11 having uniform shape and size, which are obtained by cutting the fiber sheet into a fixed shape as described above, are blended. As mentioned above, a nonwoven fabric is preferable as the raw fiber sheet 10bs.
 図5(a)の直方体形状の繊維塊11Aは、図6に示すように原料繊維シート10bsを、第1方向D1と該第1方向D1に交差(より具体的には直交)する第2方向D2とに所定の長さで切断することで製造される。両方向D1,D2は、それぞれ、シート10bsの面方向における所定の一方向であり、シート10bsは該面方向と直交する厚み方向Zに沿って切断される。このように、原料繊維シート10bsをいわゆる賽の目状に切断して得られる複数の直方体形状の繊維塊11Aにおいては通常、その切断面即ちシート10bsの切断時においてカッターなどの切断手段と接触する面が、骨格面112であり、非切断面即ち該切断手段と接触しない面が、基本面111である。基本面111は、シート10bsにおける表裏面(厚み方向Zと直交する面)であり、また前述した通り、繊維塊11Aが有する複数の面のうちで面積が最大の面である。 As shown in FIG. 6, the rectangular fiber-shaped fiber mass 11A of FIG. 5 (a) has a raw fiber sheet 10bs in a second direction intersecting (more specifically, orthogonal to) the first direction D1 and the first direction D1. It is manufactured by cutting into a predetermined length to D2. The two directions D1 and D2 are respectively predetermined one directions in the surface direction of the sheet 10bs, and the sheet 10bs is cut along the thickness direction Z orthogonal to the surface direction. As described above, in a plurality of rectangular parallelepiped fiber masses 11A obtained by cutting the raw fiber sheet 10bs into so-called eyelids, the cut surfaces thereof, that is, the surfaces contacting with the cutting means such as a cutter at the time of cutting the sheet 10bs , The non-cutting surface, ie, the surface not in contact with the cutting means, is the basic surface 111. The basic surface 111 is the front and back surface (surface orthogonal to the thickness direction Z) in the sheet 10bs, and as described above, is the surface having the largest area among the plurality of surfaces of the fiber mass 11A.
 尚、以上の繊維塊11Aについての説明は、図5(b)の円盤形状の繊維塊11Bにも基本的に当てはまる。繊維塊11Aとの実質的な違いは、原料繊維シート10bsの切断パターンのみであり、シート10bsを定形に切断して繊維塊11Bを得る際には、繊維塊11Bの平面視形状に合わせて、シート10bsを円形状に切断すればよい。 The above description of the fiber mass 11A basically applies to the disk-shaped fiber mass 11B of FIG. 5 (b). The substantial difference from the fiber mass 11A is only the cutting pattern of the raw fiber sheet 10bs, and when the sheet 10bs is cut into a fixed shape to obtain the fiber mass 11B, it is matched to the planar view shape of the fiber mass 11B The sheet 10bs may be cut into a circular shape.
 また、繊維塊11の外形形状は図5に示すものに限定されず、基本面111及び骨格面112はいずれも、図5(a)の各面111,112のように湾曲していない平坦面でもよく、あるいは図5(b)の骨格面112(円盤形状の繊維塊11Bの周面)のように湾曲面でもよい。また、基本面111と骨格面112とは互いに同形状同寸法であってもよく、具体的には例えば、繊維塊11Aの外形形状は立方体形状であってもよい。 Further, the outer shape of the fiber mass 11 is not limited to that shown in FIG. 5, and both the basic surface 111 and the skeletal surface 112 are flat surfaces which are not curved as in the respective surfaces 111 and 112 of FIG. Alternatively, it may be a curved surface as in the skeletal surface 112 (the peripheral surface of the disk-shaped fiber mass 11B) in FIG. 5 (b). The basic surface 111 and the skeletal surface 112 may have the same shape and the same size, and specifically, for example, the outer shape of the fiber mass 11A may have a cubic shape.
 前述したように、繊維塊11(11A,11B)が有する2種類の面(基本面111、骨格面112)は、繊維塊11を製造する際のカッターなどの切断手段による原料繊維シート10bsの切断によって形成される切断面(骨格面112)と、シート10bsが本来的に有する面であって該切断手段とは接触しない非切断面(基本面111)とに分類される。そして、この切断面か否かの違いに起因して、切断面である骨格面112は、非切断面である基本面111に比して、繊維端部の単位面積当たりの数が多いという特徴を有する。ここでいう「繊維端部」とは、繊維塊11の構成繊維11Fの長さ方向端部を意味する。通常、非切断面である基本面111にも繊維端部は存在するが、骨格面112は、原料繊維シート10bsの切断によって形成された切断面であることに起因して、その切断によって形成された構成繊維11Fの切断端部からなる繊維端部が、骨格面112の全体に多数存在しており、つまり、繊維端部の単位面積当たりの数が基本面111のそれよりも多くなっている。 As described above, the two types of surfaces (basic surface 111 and skeletal surface 112) possessed by the fiber mass 11 (11A, 11B) are cut of the raw fiber sheet 10bs by cutting means such as a cutter at the time of manufacturing the fiber mass 11. And the non-cut surface (basic surface 111) which is a surface which the sheet 10bs originally has and is not in contact with the cutting means. Then, due to the difference between the cut surface and the cut surface, the skeletal surface 112, which is the cut surface, has a feature that the number per unit area of the fiber end is larger than the basic surface 111, which is the non-cut surface. Have. The term "fiber end" as used herein means the end in the lengthwise direction of the constituent fibers 11F of the fiber mass 11. Usually, fiber ends are also present in the base surface 111 which is a non-cut surface, but the skeletal surface 112 is formed by cutting the raw fiber sheet 10 bs due to being a cut surface formed by cutting. A large number of fiber ends consisting of the cut ends of the constituent fibers 11F exist in the entire skeletal surface 112, that is, the number of fiber ends per unit area is larger than that of the basic surface 111. .
 繊維塊11の各面(基本面111、骨格面112)に存在する繊維端部は、該繊維塊11が、吸収性コア40に含まれる他の繊維塊11や吸水性繊維12Fとの間に交絡を形成するのに有用である。また一般に、繊維端部の単位面積当たりの数が多いほど交絡性が向上し得るので、吸収性コア40の保形性などの諸特性の向上に繋がり得る。そして前述したように、繊維塊11の各面における繊維端部の単位面積当たりの数は均一ではなく、斯かる繊維端部の単位面積当たりの数に関しては「骨格面112>基本面111」なる大小関係が成立することから、繊維塊11を介した他の繊維(他の繊維塊11、吸水性繊維12F)との交絡性は該繊維塊11の面によって異なり、骨格面112は基本面111に比して交絡性が高い。即ち、骨格面112を介しての他の繊維との交絡による結合の方が、基本面111を介してのそれよりも結合力が強く、1個の繊維塊11において、基本面111と骨格面112とで他の繊維との結合力に差が生じ得る。 The fiber end portion present on each surface (basic surface 111, skeletal surface 112) of the fiber mass 11 is between the fiber mass 11 and the other fiber masses 11 contained in the absorbent core 40 or the water-absorbent fibers 12F. Useful for forming confounds. In general, the confoundability can be improved as the number of fiber ends per unit area increases, and therefore, various properties such as shape retention of the absorbent core 40 can be improved. And, as described above, the number per unit area of the fiber end on each surface of the fiber mass 11 is not uniform, and the number per unit area of such a fiber end is “skeleton surface 112> basic surface 111”. Since the size relationship is established, the interlacing property with other fibers (the other fiber mass 11, the water absorbent fiber 12F) via the fiber mass 11 differs depending on the surface of the fiber mass 11, and the skeletal surface 112 is the basic surface 111 Confoundability is higher than. That is, the bonding by interlacing with other fibers through the skeletal surface 112 has a stronger bonding force than that through the basic surface 111, and the basic surface 111 and the skeletal surface in one fiber mass 11 At 112, there may be a difference in bonding strength with other fibers.
 このように、吸収性コア40においてはそれに含まれている複数の繊維塊11それぞれが、その周辺の他の繊維(他の繊維塊11、吸水性繊維12F)に対して、2種類の結合力を持って交絡しており、これにより吸収性コア40は、適度な柔らかさと強度(保形性)とを兼ね備えたものとなる。そして、このような優れた特性を有する吸収性コア40を、吸収性物品の吸収体として常法に従って用いた場合には、該吸収性物品の着用者に快適な着用感を提供することができると共に、着用時における着用者の体圧等の外力によって吸収性コア40が破壊される不都合が効果的に防止される。 Thus, in the absorbent core 40, each of the plurality of fiber masses 11 contained therein has two types of bonding power with respect to the other fibers (the other fiber masses 11 and the water absorbent fibers 12F) in the periphery thereof. And the absorbent core 40 has both moderate softness and strength (shape retention). And when the absorptive core 40 which has such an outstanding characteristic is used according to a conventional method as an absorber of an absorptive article, the wearer of the absorptive article can be provided with a comfortable wearing feeling. In addition, the disadvantage that the absorbent core 40 is broken by external force such as the body pressure of the wearer at the time of wearing is effectively prevented.
 特に、図5に示す繊維塊11(11A,11B)は、前述したように、2つの基本面111の総面積が骨格面112の総面積よりも大きい。このため、繊維端部の単位面積当たりの数が相対的に少なく、それ故に他の繊維との交絡性が相対的に低い基本面111の方が、これとは反対の性質を有する骨格面112よりも、総面積が大きいことを意味する。従って、図5に示す繊維塊11(11A,11B)は、表面全体に繊維端部が均一に存在する繊維塊に比して、周辺の他の繊維(他の繊維塊11、吸水性繊維12F)との交絡が抑制されやすく、また、周辺の他の繊維と交絡するとしても、比較的弱い結合力でもって交絡しやすく、それ故、大きな固まりになり難く、吸収性コア40に優れた柔軟性を付与し得る。 In particular, in the fiber mass 11 (11A, 11B) shown in FIG. 5, as described above, the total area of the two basic surfaces 111 is larger than the total area of the skeletal surface 112. For this reason, the number of the fiber area per unit area is relatively small, and hence the basic surface 111 having relatively low interlacing property with other fibers has the opposite property to the skeletal surface 112. Rather, it means that the total area is large. Therefore, the fiber mass 11 (11A, 11B) shown in FIG. 5 has the other fibers in the periphery (other fiber masses 11, water-absorbent fibers 12F, as compared to the fiber mass in which the fiber end uniformly exists on the entire surface. Entanglement) is easily suppressed, and even if it is entangled with other fibers in the periphery, it is easy to entangle with relatively weak bonding power, and therefore, it is difficult to become large lumps and the softness excellent in the absorbent core 40 It is possible to give sex.
 これに対し、特許文献3及び4記載の不織布片ないし微細ウエブは、前述したように、原料繊維シートをミルカッターのような切断機によって不定形に切断するなどして製造されているため、基本面111や骨格面112のような「面」を持った定形のシート片状の繊維塊とはなっておらず、しかも、その製造時において繊維塊全体に切断処理の外力が加わるため、構成繊維の繊維端部が繊維塊全体にランダムに形成され、該繊維端部による前述した作用効果が十分に発現され難い。 On the other hand, the non-woven fabric pieces or fine webs described in Patent Documents 3 and 4 are manufactured by, for example, cutting the raw fiber sheet into an irregular shape with a cutter such as a mill cutter as described above. It is not a piece of sheet-like shaped fiber lump having a "face" like the face 111 or the skeletal face 112, and furthermore, the external force of the cutting process is applied to the entire fiber lump at the time of its production. The fiber ends of the above are randomly formed in the entire fiber mass, and it is difficult to sufficiently express the above-mentioned effects by the fiber ends.
 前述した繊維端部による作用効果をより確実に奏させるようにする観点から、基本面111(非切断面)の繊維端部の単位面積当たりの数Nと、骨格面112(切断面)の繊維端部の単位面積当たりの数Nとの比率は、N<Nを前提として、N/Nとして、好ましくは0以上、さらに好ましくは0.05以上、そして、好ましくは0.90以下、さらに好ましくは0.60以下である。より具体的には、N/Nは0以上0.90以下が好ましく、0.05以上0.60以上がさらに好ましい。
 基本面111の繊維端部の単位面積当たりの数Nは、好ましくは0個/mm以上、さらに好ましくは3個/mm以上、そして、好ましくは8個/mm以下、さらに好ましくは6個/mm以下である。
 骨格面112の繊維端部の単位面積当たりの数Nは、好ましくは5個/mm以上、さらに好ましくは8個/mm以上、そして、好ましくは50個/mm以下、さらに好ましくは40個/mm以下である。
 基本面111、骨格面112の繊維端部の単位面積当たりの数は、以下の方法により測定される。
From the viewpoint of more reliably achieving the function and effect by the fiber end portion described above, the number N 1 per unit area of the fiber end portion of the basic surface 111 (non-cut surface) and the skeletal surface 112 (cut surface) The ratio of the fiber end to the number N 2 per unit area is preferably 0 or more, more preferably 0.05 or more, and preferably 0 as N 1 / N 2 on the premise that N 1 <N 2. Or less, more preferably 0.60 or less. More specifically, N 1 / N 2 is preferably 0 or more and 0.90 or less, and more preferably 0.05 or more and 0.60 or more.
The number N 1 per unit area of the fiber ends of the basic surface 111 is preferably 0 piece / mm 2 or more, more preferably 3 pieces / mm 2 or more, and preferably 8 pieces / mm 2 or less, more preferably It is 6 pieces / mm 2 or less.
The number N 2 per unit area of the fiber end of the skeletal surface 112 is preferably 5 pieces / mm 2 or more, more preferably 8 pieces / mm 2 or more, and preferably 50 pieces / mm 2 or less, more preferably It is 40 pieces / mm 2 or less.
The number per unit area of the fiber end of the basic surface 111 and the skeletal surface 112 is measured by the following method.
<繊維塊の各面における繊維端部の単位面積当たりの数の測定方法>
 測定対象の繊維を含む部材(繊維塊)を紙両面テープ(ニチバン株式会社製ナイスタックNW-15)を用いて、測定片を試料台に貼り付ける。次いで測定片を白金コーティングする。コーティングには日立那珂精器株式会社製イオンスパッタ装置E-1030型(商品名)を用い、スパッタ時間は120秒とする。測定片の切断面を、JEOL(株)製のJCM-6000型の電子顕微鏡を用いて、倍率100倍にて基本面及び骨格面を観察する。この倍率100倍の観察画面においては、測定対象面(基本面又は骨格面)の任意の位置に縦1.2mm、横0.6mmの長方形領域を設定し、且つ該長方形領域の面積が、該観察画面の面積の90%以上を占めるように観察角度などを調整した上で、該長方形領域内に含まれる繊維端部の個数を測定する。但し、倍率100倍の観察画面において、繊維塊の測定対象面が1.2mm×0.6mmよりも小さく、該観察画面全体に占める前記長方形領域の面積の割合が90%未満となる場合には、観察倍率を100倍より大きくした上で、前記と同様に、該測定対象面における前記長方形領域内に含まれる繊維端部の数を測定する。ここで個数測定の対象となる「繊維端部」は、繊維塊の構成繊維の長さ方向端部であり、測定対象面から該構成繊維の長さ方向端部以外の部分(長さ方向中間部)が延出していても、該長さ方向中間部は個数測定の対象としない。そして下記式により、繊維塊の測定対象面(基本面又は骨格面)における繊維端部の単位面積当たりの数を算出する。10個の繊維塊それぞれについて、前記手順に従って、基本面及び骨格面それぞれにおける繊維端部の単位面積当たりの数を測定し、それら複数の測定値の平均値を、当該測定対象面における繊維端部の単位面積当たりの数とする。
 繊維塊の測定対象面(基本面又は骨格面)における繊維端部の単位面積当たりの数(個数/mm)=長方形領域(1.2×0.6mm)に含まれる繊維端部の個数/該長方形領域の面積(0.72mm
<Method of measuring the number of fiber ends per unit area on each surface of a fiber mass>
Using a paper double-sided adhesive tape (Niistack NW-15 manufactured by Nichiban Co., Ltd.), a measurement piece is stuck on a sample table using a member (fiber mass) containing fibers to be measured. The measurement piece is then coated with platinum. The coating is performed using an ion sputtering apparatus E-1030 (trade name) manufactured by Hitachi Naka Seiki Co., Ltd., and the sputtering time is 120 seconds. The cut surface of the measurement piece is observed at a magnification of 100 times the basic surface and the skeletal surface using a JCM-6000 type electron microscope manufactured by JEOL. In this observation screen with a magnification of 100 times, a rectangular area of 1.2 mm long and 0.6 mm wide is set at an arbitrary position on the measurement target surface (basic surface or skeletal surface), and the area of the rectangular region is After adjusting the observation angle and the like to occupy 90% or more of the area of the observation screen, the number of fiber ends included in the rectangular area is measured. However, in the observation screen with a magnification of 100 times, in the case where the measurement target surface of the fiber mass is smaller than 1.2 mm × 0.6 mm and the ratio of the area of the rectangular region to the entire observation screen is less than 90%. After increasing the observation magnification to 100 times, the number of fiber ends included in the rectangular area in the measurement target surface is measured in the same manner as described above. Here, the “fiber end” to be subjected to the number measurement is the end in the lengthwise direction of the constituent fibers of the fiber mass, and the portion other than the end in the lengthwise direction of the constituent fiber from the surface to be measured Even if the part) is extended, the longitudinal middle part is not targeted for the number measurement. And the number per unit area of the fiber end in the measurement object surface (basic surface or frame surface) of a fiber lump is computed by a following formula. For each of the ten fiber masses, the number per unit area of the fiber end in each of the base surface and the skeletal surface is measured according to the above procedure, and the average value of the plurality of measured values is calculated as the fiber end in the measurement target surface. The number per unit area of
Number of fiber ends per unit area in the measurement target surface (basic surface or skeletal surface) of the fiber mass (number / mm 2 ) = number of fiber ends included in rectangular area (1.2 × 0.6 mm) Area of the rectangular area (0.72 mm 2 )
 繊維塊11の基本面111が、図5(a)に示す繊維塊11Aのように、平面視において長方形形状をなしている場合、吸収性コア40における繊維塊11の均一分散性の向上の観点から、その長方形の短辺111aは、該繊維塊11(11A)を含有している吸収性コア40の厚みに比して短いことが好ましい。
 短辺111aの長さと吸収性コア40の厚みとの比率は、前者/後者として、好ましくは0.03以上、さらに好ましくは0.08以上、そして、好ましくは1以下、さらに好ましくは0.5以下である。
 吸収性コア40の厚みは、好ましくは1mm以上、さらに好ましくは2mm以上、そして、好ましくは10mm以下、さらに好ましくは6mm以下である。吸収性コア40の厚みは以下の方法で測定される。
When the basic surface 111 of the fiber mass 11 has a rectangular shape in plan view as in the fiber mass 11A shown in FIG. 5A, the viewpoint of the improvement of the uniform dispersion of the fiber mass 11 in the absorbent core 40 Therefore, the short side 111a of the rectangle is preferably shorter than the thickness of the absorbent core 40 containing the fiber mass 11 (11A).
The ratio of the length of the short side 111a to the thickness of the absorbent core 40 is preferably 0.03 or more, more preferably 0.08 or more, and preferably 1 or less, more preferably 0.5 as the former / the latter. It is below.
The thickness of the absorbent core 40 is preferably 1 mm or more, more preferably 2 mm or more, and preferably 10 mm or less, more preferably 6 mm or less. The thickness of the absorbent core 40 is measured by the following method.
<吸収体(吸収性コア)の厚みの測定方法>
 測定対象物(吸収体、吸収性コア)を水平な場所にシワや折れ曲がりがないように静置し、5cN/cmの荷重下での測定対象物の厚みを測定する。具体的には、厚みの測定に、例えば、厚み計 PEACOCK DIAL UPRIGHT GAUGES R5-C(OZAKI MFG.CO.LTD.製)を用いる。このとき、厚み計の先端部と切り出した測定対象物との間に、測定対象物に対する荷重が5cN/cmとなるように大きさを調整した平面視円形状又は正方形状のプレート(厚さ5mm程度のアクリル板)を配置して、厚みを測定する。厚み測定は、10点測定し、それらの平均値を算出して測定対象物の厚みとする。
<Method of measuring thickness of absorbent (absorbent core)>
Place the object to be measured (absorber, absorbent core) in a horizontal place without wrinkles or bending, and measure the thickness of the object under a load of 5 cN / cm 2 . Specifically, for measurement of thickness, for example, a thickness gauge PEACOCK DIAL UPRIGHT GAUGES R5-C (manufactured by OZAKI MFG. CO. LTD.) Is used. At this time, between the tip of the thickness meter and the object to be measured, the plate is circular or square in plan view, the size of which is adjusted so that the load on the object to be measured is 5 cN / cm 2 Place an acrylic plate of about 5 mm and measure the thickness. The thickness is measured at 10 points, and their average value is calculated to be the thickness of the object to be measured.
 繊維塊11(11A,11B)の各部の寸法等は以下のように設定することが好ましい。繊維塊11の各部の寸法は、後述する繊維塊11の外形形状の特定作業の際の電子顕微鏡写真などに基づいて測定することができる。
 基本面111が図5(a)に示す如き平面視長方形形状の場合、その短辺111aの長さL1は、好ましくは0.1mm以上、さらに好ましくは0.3mm以上、特に好ましくは0.5mm以上、そして、好ましくは10mm以下、さらに好ましくは6mm以下、特に好ましくは5mm以下である。
 平面視長方形状の基本面111の長辺111bの長さL2は、好ましくは0.3mm以上、さらに好ましくは1mm以上、特に好ましくは2mm以上、そして、好ましくは30mm以下、さらに好ましくは15mm以下、特に好ましくは10mm以下である。
 尚、基本面111が図5に示すように、繊維塊11が有する複数の面のうちで最大面積を有する面である場合、長辺111bの長さL2は、繊維塊11の最大差し渡し長さに一致し、該最大差し渡し長さは、円盤形状の繊維塊11Bにおける平面視円形状の基本面111の直径に一致する。
 短辺111aの長さL1と長辺111bの長さL2との比率は、前者L1/後者L2として、好ましくは0.003以上、さらに好ましくは0.025以上、そして、好ましくは1以下、さらに好ましくは0.5以下である。尚、本発明において、基本面111の平面視形状は、図5(a)に示す如き長方形形状に限定されず、正方形形状でもよく、即ち互いに直交する2辺の長さL1,L2の比率は、L1/L2として1でもよい。
 繊維塊11の厚みT、即ち2つの対向する基本面111間の長さTは、好ましくは0.1mm以上、さらに好ましくは0.3mm以上、そして、好ましくは10mm以下、さらに好ましくは6mm以下である。
The dimensions and the like of each part of the fiber mass 11 (11A, 11B) are preferably set as follows. The dimensions of each part of the fiber mass 11 can be measured based on an electron micrograph or the like at the time of specifying the outer shape of the fiber mass 11 described later.
When the basic surface 111 has a rectangular shape in a plan view as shown in FIG. 5A, the length L1 of the short side 111a is preferably 0.1 mm or more, more preferably 0.3 mm or more, particularly preferably 0.5 mm The above, and preferably 10 mm or less, more preferably 6 mm or less, particularly preferably 5 mm or less.
The length L2 of the long side 111b of the basic surface 111 having a rectangular shape in a plan view is preferably 0.3 mm or more, more preferably 1 mm or more, particularly preferably 2 mm or more, and preferably 30 mm or less, more preferably 15 mm or less. Particularly preferably, it is 10 mm or less.
In the case where the basic surface 111 is the surface having the largest area among the plurality of surfaces of the fiber mass 11 as shown in FIG. 5, the length L2 of the long side 111 b is the maximum passing length of the fiber mass 11. The maximum crossing length corresponds to the diameter of the base surface 111 of the disk-shaped fiber mass 11B in a plan view.
The ratio of the length L1 of the short side 111a to the length L2 of the long side 111b is preferably 0.003 or more, more preferably 0.025 or more, and preferably 1 or less, as the former L1 / the latter L2. Preferably it is 0.5 or less. In the present invention, the plan view shape of the basic surface 111 is not limited to the rectangular shape as shown in FIG. 5A, but may be a square shape, that is, the ratio of lengths L1 and L2 of two sides orthogonal to each other is , L1 / L2 may be one.
The thickness T of the fiber mass 11, ie, the length T between two opposing base surfaces 111, is preferably 0.1 mm or more, more preferably 0.3 mm or more, and preferably 10 mm or less, more preferably 6 mm or less is there.
 また、吸収性コア40は、該吸収性コア40の全体に繊維塊11が高密度且つ均一に分布していることが、外力に対する応答性が等方性を有し易くなるので好ましい。斯かる観点から、吸収性コア40の、互いに直交する2方向の投影視において、任意の10mm四方の単位領域に、複数の繊維塊11の重なり部が存在していることが好ましい。図3及び図4中の符号11Zは、複数の繊維塊11の重なり部を示している。ここでいう、「互いに直交する2方向の投影視」としては、典型的には、吸収性コアの厚み方向の投影視(即ち吸収性コアをその肌対向面又は非肌対向面から観察した場合)と、該厚み方向と直交する方向の投影視(即ち吸収性コアをその側面から観察した場合)とが挙げられる。 Further, it is preferable that in the absorbent core 40, the fiber mass 11 be distributed at high density and uniformly all over the absorbent core 40, since responsiveness to external force tends to be isotropic. From such a point of view, in the projection view of the absorbent core 40 in two directions orthogonal to each other, it is preferable that an overlapping portion of the plurality of fiber masses 11 exist in an arbitrary 10 mm square unit area. The code | symbol 11Z in FIG.3 and FIG.4 has shown the overlapping part of the some fiber mass 11. In FIG. Here, as “projection in two directions orthogonal to each other”, typically, projection in the thickness direction of the absorbent core (that is, when the absorbent core is observed from the skin facing surface or the non-skin facing surface) And a projection view in a direction orthogonal to the thickness direction (ie, when the absorbent core is observed from the side).
 図7(a)には、本発明に係る繊維塊の一実例の電子顕微鏡写真、図7(b)には、繊維塊11をこの電子顕微鏡写真に即して模式的に示した図が示されている。吸収性コア40に含まれる複数の繊維塊11には、図7に示すように、本体部110と、該本体部110から外方に延出する繊維11Fを含んで構成され且つ該本体部110に比して繊維密度の低い(単位面積当たりの繊維の数が少ない)、延出繊維部113とを有するものが包含され得る。尚、吸収性コア40には、延出繊維部113を有しない繊維塊11、即ち本体部110のみからなる繊維塊11も包含され得る。延出繊維部113は、前述した、繊維塊11の各面(基本面111、骨格面112)に存在する繊維端部の一種を含み得るものであり、それは、該繊維端部のうち、繊維塊11の各面から外方に延出した繊維端部である。 FIG. 7 (a) shows an electron micrograph of an example of the fiber mass according to the present invention, and FIG. 7 (b) shows a schematic view of the fiber mass 11 in accordance with the electron micrograph. It is done. As shown in FIG. 7, the plurality of fiber masses 11 included in the absorbent core 40 includes a main body portion 110 and fibers 11 F extending outward from the main body portion 110, and the main body portion 110. And fibers having a low fiber density (the number of fibers per unit area is small) and an extended fiber portion 113 can be included. The absorbent core 40 may include the fiber mass 11 having no extension fiber portion 113, that is, the fiber mass 11 formed only of the main body portion 110. The extended fiber portion 113 may include one of the fiber ends existing on each surface (the base surface 111 and the skeletal surface 112) of the fiber mass 11 as described above, and it is a fiber among the fiber ends. It is a fiber end extending outward from each surface of the mass 11.
 本体部110は、前述の2つの対向する基本面111と、両基本面111を連結する骨格面112とで画成される部分である。本体部110は、繊維塊11の主体をなし、繊維塊11の定形の外形形状を形作る部分であり、繊維塊11が有する高い柔軟性、クッション性、圧縮回復性などの諸特性は、基本的に本体部110に因るところが大きい。一方、延出繊維部113は主として、吸収性コア40に含有されている複数の繊維塊11同士あるいは繊維塊11と吸水性繊維12Fとの交絡性の向上に寄与し、吸収性コア40の保形性の向上に直接的にかかわる他、繊維塊11の吸収性コア40における均一分散性などにも影響して、本体部110に因る作用効果を間接的に補強し得る。 The main body portion 110 is a portion defined by the two opposing basic surfaces 111 described above and a skeletal surface 112 connecting the two basic surfaces 111. The main body portion 110 is a main body of the fiber mass 11 and is a portion that forms a fixed outer shape of the fiber mass 11, and various characteristics such as high flexibility, cushioning property, and compression recovery property of the fiber mass 11 are basically However, the location of the main body 110 is large. On the other hand, the extension fiber portion 113 mainly contributes to the improvement of the interlacing property between the plurality of fiber masses 11 contained in the absorbent core 40 or between the fiber mass 11 and the water absorbent fibers 12F, and the retention of the absorbent core 40 In addition to directly contributing to the improvement of the formability, it may indirectly reinforce the action and effect due to the main body portion 110 by also affecting the uniform dispersibility of the fiber mass 11 in the absorbent core 40 and the like.
 本体部110は、延出繊維部113に比して繊維密度が高い、即ち単位面積当たりの繊維の数が多い。また通常、本体部110自体の繊維密度は均一である。繊維塊11の全質量に占める、本体部110の割合は、通常少なくとも40質量%以上であり、好ましくは50質量%以上、さらに好ましくは60質量%以上、特に好ましくは85質量%以上である。本体部110と延出繊維部113とは、下記の外形形状の特定作業によって区別できる。 The main body portion 110 has a higher fiber density than the extension fiber portion 113, that is, the number of fibers per unit area is large. Also, usually, the fiber density of the main body 110 itself is uniform. The proportion of the main body portion 110 in the total mass of the fiber mass 11 is usually at least 40% by mass or more, preferably 50% by mass or more, more preferably 60% by mass or more, and particularly preferably 85% by mass or more. The main body portion 110 and the extension fiber portion 113 can be distinguished by the following specific operation of the outer shape.
 吸収性コア40に含まれている繊維塊11の本体部110の外形形状を特定する作業は、繊維塊11及びその周辺部における繊維密度の高低差(単位面積当たりの繊維数の多少)や繊維の種類・繊維径の違いなどに着目して、本体部110とそれ以外の部分との「境界」を確認することで行うことができる。本体部110は、その周囲に存在する延出繊維部113よりも繊維密度が高く、また通常、本体部110の構成繊維たる合成繊維は吸水性繊維12F(典型的にはセルロース系繊維)とは質的及び/又は寸法的に異なるため、多数の繊維塊11及び吸水性繊維12Fが混在する吸収性コア40であっても、前記の点に着目することで前記境界を容易に確認できる。そうして確認された境界が、基本面111又は骨格面112の周縁(辺)であり、斯かる境界確認作業によって、基本面111及び骨格面112が特定され、延いては本体部110が特定される。斯かる境界確認作業は、電子顕微鏡を用い、必要に応じ複数の観察角度にて対象物(吸収性コア40)を観察することで実施できる。特に、吸収性コア40に含まれている繊維塊11が、図5に示す繊維塊11A,11Bの如き、「2つの基本面111の総面積が、骨格面112の総面積よりも大きい」ものである場合、とりわけ、基本面111が当該繊維塊11の最大面積を有する面となっているものである場合は、その大きな面積の基本面111を比較的容易に特定できるため、本体部110の外形形状の特定作業をスムーズに行うことができる。 The task of specifying the external shape of the main body portion 110 of the fiber mass 11 contained in the absorbent core 40 is the height difference of the fiber density in the fiber mass 11 and its peripheral portion (more or less of the number of fibers per unit area) This can be performed by confirming the “boundary” between the main body portion 110 and the other portion, paying attention to the type of fiber, the difference in fiber diameter, and the like. The main body portion 110 has a fiber density higher than that of the extension fiber portion 113 present around the main body portion 110, and usually, the synthetic fiber which is a constituent fiber of the main body portion 110 is a water absorbing fiber 12F (typically a cellulose fiber) Since the qualitative and / or dimensionally different ones, even in the absorbent core 40 in which a large number of fiber lumps 11 and water absorbent fibers 12 F are mixed, the boundary can be easily confirmed by paying attention to the above point. The boundary thus confirmed is the peripheral edge (side) of the basic surface 111 or the skeletal surface 112, and the boundary confirmation operation identifies the basic surface 111 and the skeletal surface 112, and thus the main body 110 is specified. Be done. Such boundary confirmation operation can be performed by observing the object (the absorbent core 40) at a plurality of observation angles as necessary using an electron microscope. In particular, the fiber mass 11 contained in the absorbent core 40 is such that “the total area of the two basic surfaces 111 is larger than the total area of the skeletal surface 112” such as the fiber masses 11A and 11B shown in FIG. In the case where the basic surface 111 is the surface having the largest area of the fiber mass 11, it is possible to relatively easily identify the large surface of the basic surface 111, The external shape can be specified smoothly.
 延出繊維部113は、図7に示すように、本体部110の外面を形成する基本面111及び骨格面112のうちの少なくとも1つの面から外方に延出する、本体部110の構成繊維11Fからなる。図7は、繊維塊11を基本面111(繊維塊11の複数の面のうち最大面積を有する面)側から平面視した図であり、該基本面111に交差する骨格面112から繊維11Fが多数延出して延出繊維部113を形成している。 As shown in FIG. 7, the extension fiber portion 113 extends outward from at least one of the basic surface 111 and the skeletal surface 112 forming the outer surface of the main portion 110, and is a component fiber of the main portion 110. It consists of 11F. FIG. 7 is a plan view of the fiber mass 11 viewed from the basic surface 111 side (surface having the largest area among the plurality of surfaces of the fiber mass 11), and the fibers 11F from the skeletal surface 112 intersecting the basic surface 111 are shown. A plurality of extended fiber portions 113 are formed.
 延出繊維部113の形態は特に制限されない。延出繊維部113は、1本の繊維11Fから構成される場合もあり、後述する延出繊維束部113Sのように、複数の繊維11Fから構成される場合もある。また、延出繊維部113は、本体部110から延出する繊維11Fの長さ方向端部を含むが、このような繊維端部に加え、あるいは繊維端部に代えて、繊維11Fの長さ方向両端部以外の部分(長さ方向中間部)を含み得る場合がある。即ち、繊維塊11においては、構成繊維11Fの長さ方向の両端部が本体部110に存在し、それ以外の部分即ち長さ方向中間部が本体部110から外方にループ状に延出(突出)する場合があるところ、その場合の延出繊維部113は、斯かる繊維11Fのループ状の突出部を含んで構成される。言い換えると、延出繊維部113のうち、その端部が露出しているものが繊維端部の1種となる。 The form of the extension fiber portion 113 is not particularly limited. The extension fiber part 113 may be comprised from one fiber 11F, and may be comprised from the some fiber 11F like the extension fiber bundle part 113S mentioned later. In addition, although the extension fiber portion 113 includes the longitudinal direction end portion of the fiber 11F extending from the main body portion 110, in addition to such a fiber end portion or in place of the fiber end portion, the length of the fiber 11F There may be cases where it may include portions other than the direction end portions (longitudinal middle portions). That is, in the fiber mass 11, both ends in the longitudinal direction of the constituent fiber 11F exist in the main body 110, and the other parts, that is, the longitudinal intermediate portions extend outward from the main body 110 in a loop Where there is a possibility of protrusion, the extension fiber portion 113 in that case is configured to include a loop-like protrusion of such a fiber 11F. In other words, in the extended fiber portion 113, the one whose end is exposed is one of the fiber ends.
 延出繊維部113の主たる役割の1つは、前述した通り、吸収性コア40に含有されている複数の繊維塊11同士、あるいは繊維塊11と吸水性繊維12Fとを互いに交絡させることである。一般に、延出繊維部113の本体部110からの延出長さが長くなり、あるいは延出繊維部113の太さが太くなり、あるいは1個の繊維塊11が有する延出繊維部113の数が多くなると、該延出繊維部113を介して交絡している物体同士の繋がりが強くなって交絡が解除されにくくなるため、本発明の所定の効果がより一層安定的に奏されるようになる。 One of the main roles of the extended fiber portion 113 is, as described above, to entangle the plurality of fiber masses 11 contained in the absorbent core 40 with each other, or the fiber mass 11 and the water absorbent fibers 12F. . Generally, the extension length from the main body part 110 of the extension fiber part 113 becomes long, or the thickness of the extension fiber part 113 becomes thick, or the number of the extension fiber parts 113 which one fiber mass 11 has When the amount of entanglement increases, the connection between the objects being entangled via the extension fiber portion 113 becomes strong and it becomes difficult to release the entanglement, so that the predetermined effect of the present invention is exhibited more stably. Become.
 繊維塊11が、図6に示す如く原料繊維シート10bsを定形に切断して得られたものである場合、延出繊維部113は、その切断面である骨格面112に比較的多く存在するのに対し、非切断面である基本面111には全く存在しないか、存在したとしてもその数は骨格面112よりも少数である。このように、延出繊維部113が切断面たる骨格面112に偏在する理由は、延出繊維部113の多くが、原料繊維シートの切断によって発生する「毛羽」であるためである。即ち、原料繊維シート10bsの切断によって形成された骨格面112は、その切断時にカッターなどの切断手段によって全体的に擦られるため、シート10bsの構成繊維11Fからなる毛羽が形成されやすく、いわゆる毛羽立ちし易い。一方、非切断面である基本面111は、このような切断手段との摩擦が無いため、毛羽即ち延出繊維部113が形成され難い。 When the fiber mass 11 is obtained by cutting the raw material fiber sheet 10bs into a fixed shape as shown in FIG. 6, the extended fiber portion 113 is relatively abundant in the skeletal surface 112 which is the cut surface. On the other hand, it does not exist at all in the basic surface 111 which is a non-cut surface, or its number is smaller than that of the skeletal surface 112 even if it exists. As described above, the reason why the extension fiber portion 113 is unevenly distributed on the skeletal surface 112 which is the cut surface is that most of the extension fiber portions 113 are “fluffs” generated by cutting of the raw material fiber sheet. That is, since the skeletal surface 112 formed by cutting the raw fiber sheet 10bs is entirely rubbed by the cutting means such as a cutter at the time of cutting, fuzz made of the constituent fibers 11F of the sheet 10bs is easily formed, so-called fuzzing easy. On the other hand, since the basic surface 111 which is a non-cut surface does not have friction with such a cutting means, it is difficult to form the fuzz or the extension fiber part 113.
 原料繊維シート10bs切断時の切断線の間隔L1a(第1方向の間隔)及び間隔L2a(第2方向の間隔)は、前述した延出繊維部113の形成促進等の観点、及び繊維塊11が所定の効果を発現する上で必要な寸法を確保する観点などから、好ましくは0.3mm以上、さらに好ましくは0.5mm以上、そして、好ましくは30mm以下、さらに好ましくは15mm以下である。 The spacing L1a (the spacing in the first direction) and the spacing L2a (the spacing in the second direction) of the cutting line at the time of cutting the raw fiber sheet 10bs are the viewpoints such as the formation promotion of the extending fiber portion 113 described above From the viewpoint of securing the dimensions necessary for achieving a predetermined effect, it is preferably 0.3 mm or more, more preferably 0.5 mm or more, and preferably 30 mm or less, more preferably 15 mm or less.
 繊維塊11は図7に示すように、延出繊維部113の一種として、本体部110、より具体的には骨格面112から外方へと延びる、複数の繊維11Fを含む延出繊維束部113Sを有している。繊維塊11が有する延出繊維部113のうちの少なくとも1つは、この延出繊維束部113Sであり得る。延出繊維束部113Sは、骨格面112から延出する複数の繊維11Fが寄り集まって構成されたもので、延出繊維部113に比して、本体部110(骨格面112)からの延出長さが長い点で特徴付けられる。延出繊維束部113Sは、基本面111にも存在し得るが、典型的には図7に示すように骨格面112に存在し、基本面111には全く存在しないか、存在したとしてもその数は骨格面112よりも少数である。その理由は、延出繊維部113が切断面である骨格面112に主に存在する理由と同じであり、前述した通りである。 As shown in FIG. 7, the fiber mass 11 is an extension fiber bundle portion including a plurality of fibers 11F extending outward from the main body portion 110, more specifically, the skeletal surface 112, as one type of the extension fiber portion 113. It has 113S. At least one of the extension fiber portions 113 included in the fiber mass 11 may be this extension fiber bundle portion 113S. The extended fiber bundle portion 113S is configured by gathering together a plurality of fibers 11F extending from the skeletal surface 112, and extends from the main body portion 110 (the skeletal surface 112) compared to the extended fiber portion 113. It is characterized by the fact that the output length is long. The extended fiber bundle portion 113S may be present also on the basic surface 111, but is typically present on the skeletal surface 112 as shown in FIG. 7 and may or may not be present on the basic surface 111 at all. The number is fewer than the skeletal surface 112. The reason is the same as the reason why the extension fiber portion 113 mainly exists in the skeletal surface 112 which is the cut surface, as described above.
 繊維塊11がこのような、長くて太い大型の延出繊維部113とも言うべき延出繊維束部113Sを有していることで、繊維塊11同士あるいは繊維塊11と吸水性繊維12Fとの交絡がより一層強まり、結果として、繊維塊11の存在に起因する本発明の所定の効果がより一層安定的に奏されるようになる。延出繊維束部113Sは、前述した、毛羽立ちやすい条件での原料繊維シート10bsの切断(図6参照)を実施することで、形成されやすくなる。 Since the fiber mass 11 has such an extended fiber bundle portion 113S which should be also referred to as a long and thick large-sized extended fiber portion 113, the fiber mass 11 or the fiber mass 11 and the water absorbing fiber 12F Confounding is further intensified, and as a result, the predetermined effect of the present invention due to the presence of the fiber mass 11 is more stably exhibited. The extended fiber bundle portion 113S can be easily formed by performing the above-described cutting of the raw material fiber sheet 10bs under the condition of being easily fuzzed (see FIG. 6).
 延出繊維束部113Sの本体部110からの延出長さ、即ち骨格面112(切断面)からの延出長さは、好ましくは0.2mm以上、さらに好ましくは0.5mm以上、そして、好ましくは7mm以下、さらに好ましくは4mm以下である。延出繊維束部113Sの延出長さは、前記の繊維塊11の外形形状の特定作業(境界確認作業)において測定することができる。具体的には例えば、キーエンス製のマイクロスコープ(50倍率)にて、アクリル製の透明なサンプル台の表面に3M(株)製の両面テープを貼り、その上に繊維塊11を載せて固定した上で、前記の外形形状の特定作業に従って、該繊維塊11の外形形状を特定した後、該外形形状から延出した繊維11Fにおける、延出分の長さを測定し、その測定した延出分の長さを、延出繊維束部113Sの延出長さとする。 The extension length of the extension fiber bundle portion 113S from the main body portion 110, that is, the extension length from the skeletal surface 112 (cut surface) is preferably 0.2 mm or more, more preferably 0.5 mm or more, and Preferably it is 7 mm or less, More preferably, it is 4 mm or less. The extension length of the extension fiber bundle portion 113S can be measured in the identification operation (boundary confirmation operation) of the outer shape of the fiber mass 11 described above. Specifically, for example, using a microscope (50 magnification) made of Keyence, a double-sided tape made by 3M Co., Ltd. was attached to the surface of a transparent sample stand made of acrylic, and the fiber mass 11 was placed thereon and fixed Above, after identifying the outer shape of the fiber mass 11 according to the specific operation of the outer shape described above, the length of the extension in the fiber 11F extended from the outer shape is measured, and the measured extension The length of the portion is taken as the extension length of the extension fiber bundle portion 113S.
 延出繊維束部113Sは、その複数の構成繊維11Fが互いに熱融着していることが好ましい。斯かる延出繊維束部113Sの熱融着部は通常、該延出繊維束部113Sの他の部分(非熱融着部)に比して、該延出繊維束部113Sの長さ方向と直交する方向の差し渡し長さ(該熱融着部の断面が円形の場合は直径)が長い。延出繊維束部113Sがこのような大径部とも言える熱融着部を有していることにより、延出繊維束部113S自体の強度が高まり、それによって、延出繊維束部113Sを介して交絡している繊維塊11同士あるいは繊維塊11と吸水性繊維12Fとの交絡がより一層強まるようになる。また、延出繊維束部113Sが熱融着部を有していると、該延出繊維束部113Sが乾燥状態の場合のみならず、水分を吸収して湿潤状態となっている場合でも、該延出繊維束部113S自体の強度、保形性などが高まるというメリットがある。そして、斯かるメリットにより、吸収性コア40をナプキン1に適用した場合には、吸収性コア40が乾燥状態にある場合は勿論のこと、着用者が排泄した尿や経血などの体液を吸収して湿潤状態となった場合でも、前述した繊維塊11の存在に起因する作用効果が安定的に奏され得る。このような、熱融着部を有する延出繊維束部113Sは、図6に示す如き繊維塊11の製造工程、即ち繊維塊11の原料繊維シート10bsの切断工程において、原料繊維シート10bsとして、前記「構成繊維同士の熱融着部を有する繊維シート」を使用することで製造可能である。 In the extended fiber bundle portion 113S, it is preferable that the plurality of constituent fibers 11F be thermally fused to each other. The heat-sealed portion of such an extended fiber bundle portion 113S is generally in the longitudinal direction of the extended fiber bundle portion 113S as compared with the other portion (non-heat-sealed portion) of the extended fiber bundle portion 113S. The crosswise length (in the case where the cross section of the heat-sealed portion is circular, the diameter) is long in the direction orthogonal to Since the extension fiber bundle portion 113S has a heat-sealed portion that can be said to be such a large diameter portion, the strength of the extension fiber bundle portion 113S itself is enhanced, and thereby, via the extension fiber bundle portion 113S. The entanglement between the fiber masses 11 which are entangled with each other or the fiber mass 11 and the water absorbent fibers 12F is further strengthened. Further, when the extension fiber bundle portion 113S has a heat fusion bonding portion, not only when the extension fiber bundle portion 113S is in a dry state but also when it is in a wet state by absorbing water, There is an advantage that the strength, shape retention property, and the like of the extended fiber bundle portion 113S itself are enhanced. And by such merits, when the absorbent core 40 is applied to the napkin 1, not only when the absorbent core 40 is in a dry state, but also the body fluid such as urine and menstrual blood excreted by the wearer is absorbed. Even in the wet state, the effects due to the presence of the fiber mass 11 described above can be stably exhibited. Such an extension fiber bundle portion 113S having a heat fusion bonding portion is used as a raw material fiber sheet 10bs in the manufacturing process of the fiber mass 11 as shown in FIG. 6, that is, the cutting process of the raw material fiber sheet 10bs of the fiber mass 11. It can be manufactured by using the above-mentioned "fiber sheet having a heat-sealed portion between constituent fibers".
 繊維塊11は、前述したように、基本面111と骨格面112とによって画成された本体部110(定形の繊維集合体)を有している点で特徴付けられる他、その構成繊維11Fが、親水化剤を含有する合成繊維である点でも特徴付けられる。本発明で言う「親水化剤」とは、該親水化剤を繊維に付与した場合に該繊維の親水度を向上させる、より具体的には、下記方法で測定される水との接触角を低減させる剤である。 As described above, the fiber mass 11 is characterized in that it has the main body portion 110 (a fiber aggregate of a fixed shape) defined by the basic surface 111 and the skeletal surface 112, and in addition to its constituent fibers 11F. It is also characterized in that it is a synthetic fiber containing a hydrophilizing agent. The "hydrophilizing agent" referred to in the present invention improves the hydrophilicity of the fiber when the hydrophilizing agent is applied to the fiber, more specifically, the contact angle with water measured by the following method It is an agent to reduce.
 繊維が親水性であるか疎水性であるかは、下記方法で測定される水との接触角に基づいて判断することができ、これが90度未満であれば親水性、90度以上であれば疎水性である。下記方法で測定される水との接触角が小さいほど親水性が高く(疎水性が低く)、該接触角が大きいほど親水性が低い(疎水性が高い)。 Whether the fiber is hydrophilic or hydrophobic can be judged based on the contact angle with water measured by the following method, and if it is less than 90 degrees, it is hydrophilic, if it is 90 degrees or more It is hydrophobic. The smaller the contact angle with water measured by the following method, the higher the hydrophilicity (the lower the hydrophobicity), and the larger the contact angle, the lower the hydrophilicity (a higher hydrophobicity).
<接触角の測定方法>
 測定対象(吸収性コア)から繊維を取り出し、その繊維に対する水の接触角を測定する。測定装置として、協和界面科学株式会社製の自動接触角計MCA-Jを用いる。接触角の測定には脱イオン水を用いる。インクジェット方式水滴吐出部(クラスターテクノロジー社製、吐出部孔径が25μmのパルスインジェクターCTC-25)から吐出される液量を20ピコリットルに設定して、水滴を、繊維の真上に滴下する。滴下の様子を水平に設置されたカメラに接続された高速度録画装置に録画する。録画装置は後に画像解析をする観点から、高速度キャプチャー装置が組み込まれたパーソナルコンピュータが望ましい。本測定では、17msec毎に画像が録画される。録画された映像において、繊維に水滴が着滴した最初の画像を、付属ソフトFAMAS(ソフトのバージョンは2.6.2、解析手法は液滴法、解析方法はθ/2法、画像処理アルゴリズムは無反射、画像処理イメージモードはフレーム、スレッシホールドレベルは200、曲率補正はしない、とする)にて画像解析を行い、水滴の空気に触れる面と繊維とのなす角を算出し、接触角とする。測定対象物から取り出した繊維は、繊維長1mmに裁断し、該繊維を接触角計のサンプル台に載せて、水平に維持する。繊維1本につき異なる2箇所の接触角を測定する。N=5本の接触角を小数点以下1桁まで計測し、合計10箇所の測定値を平均した値(小数点以下第2桁で四捨五入)を、当該繊維の水との接触角と定義する。測定環境は、室温22±2℃、湿度65±2%RHとする。
<Method of measuring contact angle>
The fiber is taken out of the object to be measured (absorbent core), and the contact angle of water to the fiber is measured. As a measuring device, an automatic contact angle meter MCA-J manufactured by Kyowa Interface Science Co., Ltd. is used. Deionized water is used to measure the contact angle. The amount of liquid discharged from an inkjet type water droplet discharge part (manufactured by Cluster Technology, pulse injector CTC-25 with a discharge hole diameter of 25 μm) is set to 20 picoliter, and a water droplet is dropped right above the fiber. The state of dropping is recorded on a high-speed recording device connected to a camera installed horizontally. From the viewpoint of later image analysis, the recording device is preferably a personal computer in which a high-speed capture device is incorporated. In this measurement, an image is recorded every 17 msec. In the recorded video, the first image of a drop of water on the fiber, attached software FAMAS (version of software is 2.6.2, analysis method is the drop method, analysis method is the θ / 2 method, image processing algorithm Image analysis is performed with no reflection, image processing image mode is frame, threshold level is 200, curvature correction is not performed, and the angle between the surface of the water droplet that touches the air and the fiber is calculated. Be a corner. The fiber removed from the object to be measured is cut into a fiber length of 1 mm, and the fiber is placed on the sample table of the contact angle meter and kept horizontal. Two different contact angles are measured per fiber. A contact angle of N = 5 is measured to one decimal place, and a value obtained by averaging a total of ten measured values (rounded to the second decimal place) is defined as the contact angle of the fiber with water. The measurement environment is room temperature 22 ± 2 ° C. and humidity 65 ± 2% RH.
 尚、測定対象の吸収体(吸収性コア)が吸収性物品等の他の物品の構成部材として用いられており、該吸収体を取り出して評価測定する場合において、該吸収体が、接着剤、融着などによって他の構成部材に固定されている場合には、その固定部分を、繊維の接触角に影響を与えない範囲で、コールドスプレーの冷風を吹き付ける等の方法で接着力を除去してから取り出す。この手順は、本願明細書中の全ての測定において共通である。 In addition, when the absorber (absorbent core) of measurement object is used as a component of other articles | goods, such as an absorbent article, and this absorber is taken out and evaluated and measured, this absorber is an adhesive agent, If it is fixed to another component by fusion bonding etc., remove the adhesive force by a method such as blowing cold air of the cold spray within the range that does not affect the contact angle of the fiber. Take it out of This procedure is common to all measurements herein.
 繊維塊11の構成繊維11Fたる合成繊維が親水化剤を含有しているということは、繊維塊11が親水化処理されていることを意味する。吸収性コア40に含有されている繊維塊11が親水化処理されていることによる効果の1つとして、吸収性コア40が液を吸収保持して湿潤状態となっている場合における物理的特性の向上が挙げられる。本発明者の知見によれば、繊維塊の構成繊維(合成繊維)の親水化の度合いを高める(水との接触角を低減させる)と、それを含有する吸収性コアの湿潤状態での圧縮仕事量(w-WC)が増加する傾向がある。このw-WCの値の増加は、湿潤状態における吸収性コアのクッション性の向上に繋がるため、繊維塊の構成繊維(合成繊維)に親水化剤を含有させることは、吸収性コアの湿潤状態のクッション性の向上に効果があると言える。 The fact that the synthetic fiber that is the component fiber 11F of the fiber mass 11 contains a hydrophilizing agent means that the fiber mass 11 is subjected to a hydrophilization treatment. As one of the effects of the hydrophilization treatment of the fiber mass 11 contained in the absorbent core 40, physical properties in the case where the absorbent core 40 is in a wet state by absorbing and holding the liquid Improvement is mentioned. According to the findings of the present inventor, when the degree of hydrophilization of the constituent fibers (synthetic fibers) of the fiber mass is increased (the contact angle with water is reduced), compression in the wet state of the absorbent core containing it is achieved. The amount of work (w-WC) tends to increase. Since the increase in the value of w-WC leads to an improvement in the cushioning properties of the absorbent core in the wet state, it is possible to include the hydrophilizing agent in the constituent fibers (synthetic fibers) of the fiber mass in the wet state of the absorbent core. It is effective to improve the cushioning properties of
 また、吸収性コア40においては前述した通り、その構成部材である繊維塊11及び吸水性繊維12Fが同種間、異種間で交絡によって互いに結合しており、それに起因して、これらが融着によって結合している場合に比して、体液の移動性(面方向における液拡散性、厚み方向における液透過性)が潜在的に高められているところ、さらに繊維塊11が親水化処理されていると、これらの体液の移動に関わる優れた特性がより一層向上し得る。例えば吸収性コア40が、その肌対向面における縦中央域Bの中央部に位置する前記排泄部対向部にてナプキン1の着用者の体液を最初に受けた場合、その体液は、親水化処理された繊維塊11の構成繊維11F即ち親水化剤を含有する合繊繊維と、これに交絡する吸水性繊維12Fとによって、該排泄部対向部から吸収性コア40の内部に速やかに引き込まれ、さらには吸収性コア40内を面方向に速やかに拡散しつつ、非肌対向面側(裏面シート3側)に向かって厚み方向に速やかに透過し得る。 Further, in the absorbent core 40, as described above, the fiber mass 11 and the water-absorbent fiber 12F which are the constituent members thereof are mutually joined by confounding between the same kind and between the different kinds, and due to this, they are fused by fusion. Where the mobility of the body fluid (liquid diffusivity in the surface direction, liquid permeability in the thickness direction) is potentially enhanced as compared to the bound case, the fiber mass 11 is further hydrophilized In addition, the excellent properties involved in the movement of these body fluids can be further improved. For example, when the absorbent core 40 initially receives the body fluid of the wearer of the napkin 1 at the excretory part facing portion located at the central portion of the longitudinal central area B in the skin facing surface, the body fluid is subjected to a hydrophilization treatment The composite fiber 11F of the fiber mass 11, that is, the synthetic fiber containing the hydrophilizing agent, and the water absorbing fiber 12F to be entangled therewith are rapidly drawn into the interior of the absorbent core 40 from the excretory part facing portion, and further Can diffuse rapidly in the thickness direction toward the non-skin facing surface side (rear sheet 3 side) while diffusing in the surface direction in the absorbent core 40 quickly.
 また、繊維塊11は前述した通り、基本面111と骨格面112とで画成された本体部110を有しているところ、これらの面111,112には通常、構成繊維11Fの繊維間空隙が多数存在する。このような、表面に繊維間空隙を多数有する繊維塊11が親水化処理されていると、繊維塊11(本体部110)の外部に存する体液を、該繊維間空隙の毛管作用によって繊維塊11の内部に引き込むことが可能となり、結果として吸収性コア40の吸液性が向上し得る。 In addition, as described above, the fiber mass 11 has the main body portion 110 defined by the basic surface 111 and the skeletal surface 112. In these surfaces 111 and 112, inter-fiber gaps of the constituent fibers 11F are generally used. There are many. When the fiber mass 11 having a large number of interfiber spaces on the surface is subjected to hydrophilization treatment, the body fluid existing outside the fiber mass 11 (body portion 110) is treated as a fiber mass 11 by the capillary action of the interfiber space. Can be drawn into the interior of the body, and as a result, the liquid absorbability of the absorbent core 40 can be improved.
 また、繊維塊11は前述した通り、本体部110から外方に延出する延出繊維部113を有し、該延出繊維部113には、本体部110から延出する複数の繊維11Fを含む延出繊維束部113Sが存在し得るところ、繊維11Fが親水化剤を含有していれば、自ずと、延出繊維束部113Sも親水化剤を含有し、それによって親水度が高められているため、延出繊維束部113Sを介しての体液の移動がよりスムーズになされるようになる。つまり、繊維塊11の構成繊維11Fが親水化剤を含有することで、繊維塊11同士あるいは繊維塊11と吸水性繊維12Fとの交絡強度の向上効果に加えてさらに、吸収性コア40内での体液の移動性の向上効果も期待でき、吸収性コア40にナプキン1の着用者の体圧がかかるなどして外力がかかっている場合でも、吸収性コア40内では体液が速やかに移行され得る。 Further, as described above, the fiber mass 11 includes the extension fiber portion 113 extending outward from the main body portion 110, and the extension fiber portion 113 includes a plurality of fibers 11F extending from the main body portion 110. Where the contained fiber bundle portion 113S may be present, if the fiber 11F contains a hydrophilizing agent, the fiber bundle portion 113S naturally contains a hydrophilizing agent, whereby the degree of hydrophilicity is enhanced. As a result, the movement of the body fluid via the extension fiber bundle portion 113S can be made smoother. That is, by the constituent fibers 11F of the fiber mass 11 containing a hydrophilizing agent, in addition to the effect of improving the entanglement strength between the fiber masses 11 or the fiber mass 11 and the water absorbent fibers 12F, further in the absorbent core 40 The effect of improving the mobility of body fluid can also be expected, and even when an external force is applied due to the body pressure of the wearer of the napkin 1 on the absorbent core 40, the body fluid is rapidly transferred in the absorbent core 40. obtain.
 このような、繊維塊11の構成繊維11Fたる合成繊維が親水化剤を含有していることに起因する前述した作用効果をより確実に奏させるようにする観点から、親水化剤を含有する繊維11Fは親水性繊維であることが好ましく、繊維11F(合成繊維)の水との接触角は、好ましくは75度以下、さらに好ましくは70度以下、より好ましくは60度以下、特に好ましくは50度以下である。繊維11Fの水との接触角は、これに含有させる親水化剤の種類や含有量などを適宜調整することで調整可能である。 A fiber containing a hydrophilizing agent from the viewpoint of more reliably achieving the above-described function and effect due to the synthetic fiber as the constituent fiber 11F of the fiber mass 11 containing the hydrophilizing agent. 11F is preferably a hydrophilic fiber, and the contact angle of fiber 11F (synthetic fiber) with water is preferably 75 degrees or less, more preferably 70 degrees or less, more preferably 60 degrees or less, particularly preferably 50 degrees It is below. The contact angle of the fiber 11F with water can be adjusted by appropriately adjusting the type and content of the hydrophilizing agent to be contained therein.
 繊維塊11の構成繊維11F、即ち親水化剤を含有する合成繊維は、原料繊維に親水化剤を含有させることによって製造され、そうして製造された繊維11Fの水との接触角は、該原料繊維のそれよりも低減されている。繊維11Fにおける親水化剤の含有形態は特に制限されず、典型的には、繊維11Fの表層部が親水化剤である形態、即ち原料繊維の表面に親水化剤が薄膜上に付着した形態であるが、これに代えて例えば、原料繊維の内部に親水化剤が練り込まれた形態でもよく、あるいは原料繊維の内部に親水化剤が練り込まれ、さらに該原料繊維の表面に親水化剤が付着した形態でもよい。 The constituent fiber 11F of the fiber mass 11, ie, the synthetic fiber containing a hydrophilizing agent, is produced by adding a hydrophilizing agent to the raw material fiber, and the contact angle of the produced fiber 11F with water is It is reduced than that of the raw fiber. The form of the hydrophilizing agent contained in the fiber 11F is not particularly limited. Typically, the surface layer of the fiber 11F is a hydrophilizing agent, that is, a form in which the hydrophilizing agent adheres to the surface of the raw fiber on a thin film However, instead of this, for example, a hydrophilizing agent may be kneaded into the inside of the raw material fiber, or a hydrophilizing agent may be kneaded into the inside of the raw material fiber, and the hydrophilizing agent may be further added to the surface of the raw material fiber. May be attached.
 本発明で用いられる親水化剤は、衛生品用途に使用される一般的な親水化剤であれば特に限定されない。親水化剤としては例えば、アニオン性界面活性剤、カチオン性界面活性剤、両性界面活性剤又はノニオン性界面活性剤含むものが挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることができる。これらの中でも、アニオン性界面活性剤及びノニオン性界面活性剤からなる群から選択される1種以上を含む親水化剤が、親水化の程度を制御し易いことから好ましい。親水化剤の、繊維塊11を構成する合成繊維に対する付与量は、該親水化剤に含まれる界面活性剤量として、好ましくは0.001質量%以上、さらに好ましくは0.01質量%以上、より好ましくは0.05質量%以上であり、また、好ましくは10質量%以下、さらに好ましくは5質量%以下、より好ましくは2質量%以下である。 The hydrophilizing agent used in the present invention is not particularly limited as long as it is a general hydrophilizing agent used for hygiene products. Examples of the hydrophilic agent include those containing an anionic surfactant, a cationic surfactant, an amphoteric surfactant or a nonionic surfactant, and one of these may be used alone or in combination of two or more. be able to. Among these, a hydrophilizing agent containing one or more selected from the group consisting of an anionic surfactant and a nonionic surfactant is preferable because the degree of hydrophilization can be easily controlled. The amount of the hydrophilizing agent applied to the synthetic fiber constituting the fiber mass 11 is preferably 0.001% by mass or more, more preferably 0.01% by mass or more, as the amount of surfactant contained in the hydrophilizing agent. More preferably, it is 0.05% by mass or more, preferably 10% by mass or less, further preferably 5% by mass or less, more preferably 2% by mass or less.
 前記アニオン性界面活性剤としては、アルキル硫酸塩、アルキルスルホン酸塩、アルキルカルボン酸塩、アルキルスルホコハク酸塩が挙げられ、特に親水基としてスルホン酸基を有するアニオン性界面活性剤が好ましい。 Examples of the anionic surfactant include alkyl sulfates, alkyl sulfonates, alkyl carboxylates and alkyl sulfosuccinates, and anionic surfactants having a sulfonic acid group as a hydrophilic group are particularly preferable.
 前記の親水基がスルホン酸又はその塩であるアニオン性界面活性剤としては、例えば、ジアルキルスルホン酸又はそれらの塩を、低濃度で高い浸透性を示す好ましい例として挙げることができる。ジアルキルスルホン酸の具体例としては、ジオクタデシルスルホコハク酸、ジデシルスルホコハク酸、ジトリデシルスルホコハク酸、ジ2‐エチルヘキシルスルホコハク酸等の、ジアルキルスルホコハク酸、ジアルキルスルホグルタル酸等のジカルボン酸をエステル化し、ジエステルのアルファ位をスルホン化した化合物や、2-スルホテトラデカン酸1-エチルエステル(又はアミド)ナトリウム塩や、2-スルホヘキサデカン酸1-エチルエステル(またはアミド)ナトリウム塩等の飽和脂肪酸や不飽和脂肪酸エステル(又はアミド)のα位をスルホン化したアルファスルホ脂肪酸アルキルエステル(又はアミド)や、炭化水素鎖の内部オレフィンや不飽和脂肪酸の内部オレフィンをスルホン化することで得られるジアルキルアルケンスルホン酸等を挙げることができる。ジアルキルスルホン酸の2鎖のアルキル基それぞれの炭素数は、4個以上14個以下、特に、6個以上10個以下であることが好ましい。ジアルキルスルホコハク酸塩としては、例えば、花王株式会社製のペレックスOT-P(製品名)が挙げられる。 As said anionic surfactant whose hydrophilic group is sulfonic acid or its salt, a dialkyl sulfonic acid or those salts can be mentioned as a preferable example which shows high permeability by low concentration, for example. Specific examples of the dialkyl sulfonic acid include esterification of a dicarboxylic acid such as dialkyl sulfosuccinic acid and dialkyl sulfoglutaric acid such as dioctadecyl sulfosuccinic acid, didecyl sulfosuccinic acid, ditridecyl sulfosuccinic acid, di 2-ethylhexyl sulfosuccinic acid, and the like; And alpha-sulfonated compounds, 2-sulfotetradecanoic acid 1-ethyl ester (or amide) sodium salt, and 2-sulfohexadecanoic acid 1-ethyl ester (or amide) sodium salt etc. Saturated fatty acids and unsaturated fatty acids Alpha sulfo fatty acid alkyl ester (or amide) in which the α position of ester (or amide) is sulfonated, and dialkyl alkenes obtained by sulfonation of internal olefin of hydrocarbon chain and internal olefin of unsaturated fatty acid And the like can be mentioned acid. The carbon number of each of the two-chain alkyl groups of the dialkylsulfonic acid is preferably 4 or more and 14 or less, and particularly 6 or more and 10 or less. Examples of dialkyl sulfosuccinates include Perex OT-P (product name) manufactured by Kao Corporation.
 前記カチオン性界面活性剤の例としては、アルキル(又はアルケニル)トリメチルアンモニウムハライド、ジアルキル(又はアルケニル)ジメチルアンモニウムハライド、アルキル(又はアルケニル)ピリジニウムハライド等が挙げられ、これらの化合物は、炭素数6以上18以下のアルキル基又はアルケニル基を有するものが好ましい。前記ハライド化合物におけるハロゲンとしては、塩素、臭素等が挙げられる。 Examples of the cationic surfactant include alkyl (or alkenyl) trimethyl ammonium halide, dialkyl (or alkenyl) dimethyl ammonium halide, alkyl (or alkenyl) pyridinium halide and the like, and these compounds have 6 or more carbon atoms Those having an alkyl group or alkenyl group of 18 or less are preferred. Examples of the halogen in the halide compound include chlorine, bromine and the like.
 前記両性界面活性剤の例としては、アルキル(炭素数1~30)ジメチルベタイン、アルキル(炭素数1~30)アミドアルキル(炭素数1~4)ジメチルベタイン、アルキル(炭素数1~30)ジヒドロキシアルキル(炭素数1~30)ベタイン、スルフォベタイン型両性界面活性剤等のベタイン型両性界面活性剤や、アラニン型[アルキル(炭素数1~30)アミノプロピオン酸型、アルキル(炭素数1~30)イミノジプロピオン酸型]両性界面活性剤、アルキルベタイン等のグリシン型[アルキル(炭素数1~30)アミノ酢酸型等]両性界面活性剤などのアミノ酸型両性界面活性剤、アルキル(炭素数1~30)タウリン型などのアミノスルホン酸型両性界面活性剤が挙げられる。 Examples of the amphoteric surfactant include alkyl (1 to 30 carbon atoms) dimethyl betaine, alkyl (1 to 30 carbon atoms) amidoalkyl (1 to 4 carbon atoms) dimethyl betaine, alkyl (1 to 30 carbon atoms) dihydroxy Betaine-type amphoteric surfactants such as alkyl (C1-C30) betaines and sulfobetaine-type amphoteric surfactants, alanine-type [alkyl (C1-C30) aminopropionic acid types, alkyl (C1-C30) 30) iminodipropionic acid type] amphoteric surfactant, glycine type [alkyl (C 1 to 30) aminoacetic acid type etc. such as alkyl betaine] amino acid type amphoteric surfactant such as amphoteric surfactant, alkyl (carbon number 1 to 30) aminosulfonic acid type amphoteric surfactants such as taurine type.
 前記ノニオン性界面活性剤の例としては、グリセリン脂肪酸エステル、ポリ(好ましくはn=2~10)グリセリン脂肪酸エステル、ソルビタン脂肪酸エステル等の多価アルコール脂肪酸エステル(いずれも好ましくは脂肪酸の炭素数8~60)、前記多価アルコール脂肪酸エステルのアルキレンオキシド付加物(好ましくは付加モル数2~60モル)、ポリオキシアルキレン(付加モル数2~60)アルキル(炭素数8~22)アミド、ポリオキシアルキレン(付加モル数2~60)アルキル(炭素数8~22)エーテル、ポリオキシアルキレン変性シリコーン、アミノ変性シリコーン等が挙げられる。 Examples of the nonionic surfactant include polyhydric alcohol fatty acid esters such as glycerin fatty acid ester, poly (preferably n = 2 to 10) glycerin fatty acid ester, sorbitan fatty acid ester (all preferably have 8 to 8 carbon atoms of fatty acid) 60), an alkylene oxide adduct of the polyhydric alcohol fatty acid ester (preferably with an added mole number of 2 to 60 moles), a polyoxyalkylene (with an added mole number of 2 to 60) alkyl (with 8 to 22 carbon atoms) amide, polyoxyalkylene (Addition number of moles: 2 to 60) Alkyl (C8 to C22) ether, polyoxyalkylene modified silicone, amino modified silicone and the like can be mentioned.
 繊維塊11の構成繊維11Fの原料繊維、即ち親水化剤を含有していない合成繊維としては、衛生品用途に使用される各種の合成繊維を特に制限なく用いることができるが、好ましくは熱可塑性繊維である。繊維11Fとして熱可塑性繊維が好ましい理由は、繊維塊11に、複数の熱可塑性繊維11Fが互いに熱融着した3次元構造を付与して、吸収性コア40が乾燥状態及び湿潤状態のいずれの状態でも、保形性、柔軟性、クッション性、圧縮回復性、ヨレにくさなどにおいて優れた効果を発現し得るようにするためである。また前述したように、延出繊維束部113Sは熱融着部を有していることが好ましいところ、繊維塊11の構成繊維11Fが熱可塑性繊維であることで、斯かる延出繊維束部113Sの好ましい形態を得ることも可能となる。複数の熱融着部が3次元的に分散した繊維塊11を得るためには、その原料繊維シート10bs(図6参照)が同様に構成されていればよく、また、そのような複数の熱融着部が3次元的に分散した原料繊維シート10bsは、前述したように、熱可塑性繊維を主体とするウエブや不織布に、熱風処理などの熱処理を施すことによって製造することができる。 As a raw material fiber of constituent fiber 11F of fiber mass 11, that is, a synthetic fiber not containing a hydrophilizing agent, various synthetic fibers used for sanitary goods can be used without particular limitation, but preferably thermoplastic It is a fiber. The reason why thermoplastic fibers are preferable as the fibers 11F is that the fiber mass 11 is given a three-dimensional structure in which a plurality of thermoplastic fibers 11F are heat-sealed to one another, and the absorbent core 40 is in either a dry state or a wet state. However, the purpose is to be able to exhibit excellent effects in shape retention, flexibility, cushioning, compression recovery, stiffness and the like. Further, as described above, although it is preferable that the extension fiber bundle portion 113S has a heat fusion bonding portion, the component fiber 11F of the fiber mass 11 is a thermoplastic fiber, such an extension fiber bundle portion It is also possible to obtain the preferred form of 113S. In order to obtain a fiber mass 11 in which a plurality of heat fusion bonding portions are three-dimensionally dispersed, the raw material fiber sheet 10bs (see FIG. 6) may be configured in the same manner. As described above, the raw material fiber sheet 10bs in which the fusion-bonded portion is dispersed three-dimensionally can be manufactured by applying heat treatment such as hot air treatment to the web or nonwoven fabric mainly composed of thermoplastic fibers.
 また、繊維塊11を構成する構成繊維11Fは、前述したように、水との接触角が好ましくは75度以下であるような親水性であるが、非吸水性即ち水分(尿や経血などの体液)を吸収し難い性質を有することが好ましい。これは、繊維塊11と併用される吸水性繊維12Fが文字通りの吸水性を有することと著しい対照をなす。繊維11Fが吸水性に乏しい非吸水性繊維であることで、吸収性コア40が乾燥状態である場合のみならず、体液を吸収して湿潤状態にある場合でも、前述した繊維塊11の存在に起因する作用効果(保形性、柔軟性、クッション性、圧縮回復性、ヨレにくさなどの向上効果)が安定的に奏されるようになる。従って、原料繊維としては、非吸水性の合成繊維であることが好ましい。 Further, as described above, the constituent fiber 11F constituting the fiber mass 11 is hydrophilic such that the contact angle with water is preferably 75 degrees or less, but it is non-water-absorptive, that is, water (urine, menstrual blood, etc. It is preferable to have the property of hardly absorbing the This is in marked contrast to the fact that the water-absorbent fibers 12F used in combination with the fiber mass 11 have literally water absorption. Not only when the absorbent core 40 is in a dry state but also when it is in a wet state by absorbing the body fluid because the fiber 11F is a non-water-absorbent fiber with poor water absorption, The resulting effects (stability, flexibility, cushioning properties, compression recovery, improvement in stiffness, etc.) are stably exhibited. Therefore, the raw material fiber is preferably a non-water absorbing synthetic fiber.
 本明細書において、「吸水性」という用語は、例えば、パルプは吸水性と言ったように、当業者にとって容易に理解できるものである。同様に、熱可塑性繊維は非吸水性であることも、容易に理解され得る。一方で、合成繊維などの繊維の吸水性の程度は下記方法により測定される水分率の値によっても判定できる。吸水性繊維としては、斯かる水分率が6%以上であることが好ましく、さらに10%以上が好ましい。一方で、非吸水性繊維は、斯かる水分率が6%未満であることが好ましく、さらに4%未満が好ましい。尚、斯かる水分率が6.0%未満の場合、当該繊維は非吸水性繊維と判定され、6.0%以上の場合、当該繊維は吸水性繊維と判定される。 As used herein, the term "absorbent" is readily understood by those skilled in the art, for example, as pulp is said to be absorbent. Similarly, it can be readily understood that thermoplastic fibers are non-bibulous. On the other hand, the degree of water absorbency of fibers such as synthetic fibers can also be determined by the value of moisture content measured by the following method. As the water-absorbent fiber, the moisture content is preferably 6% or more, and more preferably 10% or more. On the other hand, the non-water absorbent fiber preferably has a moisture content of less than 6%, more preferably less than 4%. When the moisture content is less than 6.0%, the fiber is determined to be a non-water absorbing fiber, and when it is 6.0% or more, the fiber is determined to be a water absorbing fiber.
<水分率の測定方法>
 水分率は、JIS P8203の水分率試験方法を準用して算出した。即ち、繊維試料を温度40℃、相対湿度80%RHの試験室に24時間静置後、その室内にて絶乾処理前の繊維試料の重量W(g)を測定した。その後、温度105±2℃の電気乾燥機(例えば、株式会社いすゞ製作所製)内にて1時間静置し、繊維試料の絶乾処理を行った。絶乾処理後、温度20±2℃、相対温度65±2%の標準状態の試験室にて、旭化成(株)製サランラップ(登録商標)で繊維試料を包括した状態で、Siシリカゲル(例えば、豊田化工(株))をガラスデシゲータ内(例えば、(株)テックジャム製)に入れて、繊維試料が温度20±2℃になるまで静置する。その後、繊維試料の恒量W’(g)を秤量して、次式により繊維試料の水分率を求める。水分率(%)=(W-W’/W’)×100
<Measuring method of moisture content>
The moisture content was calculated by applying the moisture content test method of JIS P 8203 correspondingly. That is, the fiber sample was allowed to stand in a test room with a temperature of 40 ° C. and a relative humidity of 80% RH for 24 hours, and then the weight W (g) of the fiber sample before absolute drying was measured in the room. Thereafter, the fiber sample was allowed to stand for 1 hour in an electric drier (for example, manufactured by Isuzu Seisakusho Co., Ltd.) at a temperature of 105 ± 2 ° C. to carry out a bone-drying treatment of the fiber sample. After drying, Si silica gel (e.g., silica gel) is covered with a fiber sample with Saran wrap (registered trademark) manufactured by Asahi Kasei Co., Ltd. in a test room with a temperature of 20 ± 2 ° C and a relative temperature of 65 ± 2%. Place Toyoda Kako Co., Ltd. in a glass desig- eter (for example, manufactured by Tech Jam Co., Ltd.), and allow the fiber sample to stand until the temperature reaches 20 ± 2 ° C. Thereafter, the constant weight W '(g) of the fiber sample is weighed, and the moisture content of the fiber sample is determined by the following equation. Moisture content (%) = (W-W '/ W') x 100
 繊維塊11の構成繊維11Fの原料繊維としては、前述したように、熱可塑性且つ非吸水性の合成樹脂を素材とする合成繊維が好ましい。そのような好ましい合成樹脂(熱可塑性樹脂)としては、例えば、ポリエチレン、ポリプロピレン等のポリオレフィン;ポリエチレンテレフタレート等のポリエステル;ナイロン6、ナイロン66等のポリアミド;ポリアクリル酸、ポリメタクリル酸アルキルエステル、ポリ塩化ビニル、ポリ塩化ビニリデン等が挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることができる。尚、繊維11Fは、1種類の合成樹脂(熱可塑性樹脂)又は2種類以上の合成樹脂を混合したブレンドポリマーからなる単一繊維でもよく、あるいは複合繊維でもよい。ここでいう複合繊維は、成分の異なる2種類以上の合成樹脂を紡糸口金で複合し、同時に紡糸して得られる合成繊維(熱可塑性繊維)で、複数の成分がそれぞれ繊維の長さ方向に連続した構造で、単繊維内で相互接着しているものをいう。複合繊維の形態には、芯鞘型、サイドバイサイド型等があり、特に制限されない。 As a raw material fiber of the component fiber 11F of the fiber lump 11, as mentioned above, the synthetic fiber which uses a thermoplastic and non-water absorbing synthetic resin as a raw material is preferable. As such preferable synthetic resins (thermoplastic resins), for example, polyolefins such as polyethylene and polypropylene; polyesters such as polyethylene terephthalate; polyamides such as nylon 6 and nylon 66; polyacrylic acid, polymethacrylic acid alkyl ester, polychlorinated Examples thereof include vinyl and polyvinylidene chloride, and these can be used alone or in combination of two or more. The fiber 11F may be a single fiber composed of one kind of synthetic resin (thermoplastic resin) or a blend polymer in which two or more kinds of synthetic resins are mixed, or may be a composite fiber. The composite fiber here is a synthetic fiber (thermoplastic fiber) obtained by combining two or more types of synthetic resins having different components with a spinneret and simultaneously spinning them, and a plurality of components are continuous in the longitudinal direction of the fiber. In a single fiber, which has the same structure. The form of the composite fiber includes a core-sheath type, a side-by-side type, and the like, and is not particularly limited.
 繊維11Fにおける親水化剤の含有量は、原料繊維や親水化剤の種類、希望する親水化の度合いなどに応じて適宜調整すればよく特に制限されないが、例えば、原料繊維として前記熱可塑性樹脂を素材とするものを用い、且つ親水化剤として衛生品用途に使用される一般的なものを用い、且つ繊維11Fの水との接触角を75度以下とする場合には、繊維11Fの全質量に対して、好ましくは0.2質量%以上、さらに好ましくは0.4質量%以上、そして、好ましくは2.0質量%以下、さらに好ましくは1.5質量%以下である。親水化剤の含有量が少なすぎると、繊維塊11の親水化の度合いが低くなって前述した作用効果が十分に奏されないおそれがあり、逆に多すぎると、繊維塊11の製造現場における原料繊維シートの搬送時のライン汚染が生じるおそれがある。 The content of the hydrophilizing agent in the fiber 11F is not particularly limited as long as it is appropriately adjusted according to the type of raw material fiber and hydrophilizing agent, the desired degree of hydrophilization, etc. For example, the thermoplastic resin The total mass of the fiber 11F is used when the material used is as the material and the general agent used as a hydrophilizing agent is used and the contact angle of the fiber 11F with water is 75 degrees or less Preferably it is 0.2 mass% or more, More preferably, it is 0.4 mass% or more, Preferably it is 2.0 mass% or less, More preferably, it is 1.5 mass% or less. If the content of the hydrophilizing agent is too small, the degree of hydrophilization of the fiber mass 11 may be lowered and the above-described effects may not be sufficiently exhibited. Conversely, if the content is too large, the raw material at the production site of the fiber mass 11 Line contamination may occur during transport of the fiber sheet.
 一方、繊維塊11と併用される吸水性繊維12Fとしては、この種の吸収性物品の吸収性コアの形成材料として従来使用されている親水性且つ吸水性の繊維を用いることができ、例えば、針葉樹パルプや広葉樹パルプ等の木材パルプ、綿パルプや麻パルプ等の非木材パルプ等の天然繊維;カチオン化パルプ、マーセル化パルプ等の変性パルプ;キュプラ、レーヨン等の再生繊維等が挙げられ、これらの1種を単独で又は2種以上を混合して用いることができる。 On the other hand, as the water-absorbent fibers 12F used in combination with the fiber mass 11, hydrophilic and water-absorbent fibers conventionally used as a material for forming the absorbent core of this kind of absorbent article can be used, for example, Wood pulp such as softwood pulp and hardwood pulp, natural fiber such as non-wood pulp such as cotton pulp and hemp pulp; modified pulp such as cationized pulp and mercerized pulp; regenerated fiber such as cupra and rayon; These can be used alone or in combination of two or more.
 繊維塊11の構成繊維11F(合成繊維11F)の水との接触角は、吸水性繊維12Fの水との接触角以上であることが好ましい。即ち、合成繊維11Fの親水度は、吸水性繊維12Fの親水度と同等か、又は吸水性繊維12Fの親水度よりも低いことが好ましい。斯かる親水度の大小関係の成立により、繊維塊11から吸水性繊維12F、あるいはこれとは逆方向への体液の移動がより一層スムーズになされるようになり、吸収性コア40の吸液性の一層の向上が期待できる。このように水との接触角に関して、「繊維11F≧吸水性繊維12F」なる大小関係を実現するには、繊維11Fの親水化剤による親水化の度合いを適宜調整すればよい。吸水性繊維12Fの水との接触角は、繊維11Fのそれ以下であることを前提として、好ましくは60度以下、さらに好ましくは40度以下である。 The contact angle of the component fibers 11F (synthetic fibers 11F) of the fiber mass 11 with water is preferably equal to or greater than the contact angle of the water absorbent fibers 12F with water. That is, it is preferable that the degree of hydrophilicity of the synthetic fiber 11F is equal to the degree of hydrophilicity of the water absorbent fiber 12F or lower than the degree of hydrophilicity of the water absorbent fiber 12F. By establishing the magnitude relationship of the degree of hydrophilicity, the movement of the body fluid from the fiber mass 11 to the water absorbing fiber 12F or in the opposite direction to this becomes more smoothly performed, and the liquid absorbing property of the absorbent core 40 Further improvement can be expected. As described above, in order to realize the relationship of “fiber 11FFwater absorbent fiber 12F” with respect to the contact angle with water, the degree of hydrophilization of the fiber 11F by the hydrophilizing agent may be appropriately adjusted. The contact angle of the water-absorbent fiber 12F with water is preferably 60 degrees or less, more preferably 40 degrees or less, on the premise that it is smaller than that of the fibers 11F.
 また、繊維塊11の構成繊維11F(合成繊維)の水との接触角は、表面シート2の水との接触角に比して小さいことが好ましい。即ち、繊維11Fの親水度は、表面シート2の親水度よりも高いことが好ましい。斯かる親水度の大小関係の成立により、ナプキン1においては、表面シート2が吸収した液が、吸収性コア40に素早く取り込まれ、また、前述した吸収性コア40内部での平面方向への液拡散効果により、特にナプキン1の縦中央域B(図1参照)の中央部に位置する前記排泄部対向部において、表面シート2及び吸収性コア40の液保持量が低減され、延いては、液吸収後でも該排泄部対向部及びその近傍のクッション性に優れるという効果が奏される。このように水との接触角に関して、「表面シート2>繊維11F(繊維塊11)≧吸水性繊維12F」なる大小関係を実現するには、繊維11Fの親水化剤による親水化の度合いを調整する他、必要に応じ、表面シート2に繊維11Fと同様の親水化処理を施して適宜調整すればよい。 Moreover, it is preferable that the contact angle with water of the constituent fiber 11F (synthetic fiber) of the fiber mass 11 is smaller than the contact angle with water of the top sheet 2. That is, it is preferable that the hydrophilicity of the fibers 11F be higher than the hydrophilicity of the top sheet 2. Due to the establishment of such a relationship of the degree of hydrophilicity, in the napkin 1, the liquid absorbed by the surface sheet 2 is quickly taken into the absorbent core 40, and the liquid in the planar direction inside the absorbent core 40 described above. Due to the diffusion effect, the amount of liquid held by the surface sheet 2 and the absorbent core 40 is reduced particularly at the excretory part opposing part located at the central part of the longitudinal central area B (see FIG. 1) of the napkin 1. Even after liquid absorption, an effect is obtained that the cushioning property of the excretory part opposing part and the vicinity thereof is excellent. Thus, in order to realize the magnitude relationship of “surface sheet 2> fibers 11F (fiber mass 11) ≧ water absorbent fibers 12F” with respect to the contact angle with water, the degree of hydrophilization of the fibers 11F is adjusted In addition to the above, if necessary, the surface sheet 2 may be appropriately adjusted by subjecting it to the same hydrophilization treatment as the fibers 11F.
 吸収性コア40において、繊維塊11と吸水性繊維12Fとの含有質量比は特に限定されず、繊維塊11の構成繊維11F(親水化剤を含有する合成繊維)及び吸水性繊維12Fの種類等に応じて適宜調整すればよいが、本発明の所定の効果をより確実に奏させるようにする観点から、繊維塊11と吸水性繊維12Fとの含有質量比は、前者(繊維塊11)/後者(吸水性繊維12F)として、好ましくは20/80~80/20、さらに好ましくは40/60~60/40である。 In the absorbent core 40, the content weight ratio of the fiber mass 11 to the water absorbing fiber 12F is not particularly limited, and the kind of the component fiber 11F (synthetic fiber containing a hydrophilizing agent) of the fiber mass 11 and the water absorbing fiber 12F, etc. The mass ratio of the fiber mass 11 to the water-absorbent fiber 12F is the former (fiber mass 11) / (fiber mass 11) /, from the viewpoint of achieving the predetermined effect of the present invention more reliably. The latter (water absorbent fiber 12F) is preferably 20/80 to 80/20, more preferably 40/60 to 60/40.
 吸収性コア40における繊維塊11の含有量は、乾燥状態の吸収性コア40の全質量に対して、好ましくは20質量%以上、さらに好ましくは40質量%以上、そして、好ましくは80質量%以下、さらに好ましくは60質量%以下である。
 吸収性コア40における吸水性繊維12Fの含有量は、乾燥状態の吸収性コア40の全質量に対して、好ましくは20質量%以上、さらに好ましくは40質量%以上、そして、好ましくは80質量%以下、さらに好ましくは60質量%以下である。
The content of the fiber mass 11 in the absorbent core 40 is preferably 20% by mass or more, more preferably 40% by mass or more, and preferably 80% by mass or less based on the total mass of the absorbent core 40 in a dry state. More preferably, it is 60% by mass or less.
The content of the water-absorbent fiber 12F in the absorbent core 40 is preferably 20% by mass or more, more preferably 40% by mass or more, and preferably 80% by mass, with respect to the total mass of the absorbent core 40 in a dry state. The content is more preferably 60% by mass or less.
 吸収性コア40における繊維塊11の坪量は、好ましくは32g/m以上、さらに好ましくは80g/m以上、そして、好ましくは640g/m以下、さらに好ましくは480g/m以下である。
 吸収性コア40における吸水性繊維12Fの坪量は、好ましくは32g/m以上、さらに好ましくは80g/m以上、そして、好ましくは640g/m以下、さらに好ましくは480g/m以下である。
The basis weight of the fiber mass 11 in the absorbent core 40 is preferably 32 g / m 2 or more, more preferably 80 g / m 2 or more, and preferably 640 g / m 2 or less, more preferably 480 g / m 2 or less .
The basis weight of the water-absorbent fiber 12F in the absorbent core 40 is preferably 32 g / m 2 or more, more preferably 80 g / m 2 or more, and preferably 640 g / m 2 or less, more preferably 480 g / m 2 or less is there.
 前述したように、吸収性コア40によって奏される優れた効果、具体的には例えば、乾燥状態及び湿潤状態のいずれの状態でもクッション性、圧縮回復性、液の引き込み性、液拡散性等に優れるという効果は、親水化剤を含有する繊維11Fを構成繊維とする繊維塊11を含むことに因るところが大きいところ、吸収性コア40における繊維塊11の分布状態は、こうした吸収性コア40による作用効果の発現に少なからず影響を及ぼし得る。 As described above, the excellent effects exerted by the absorbent core 40, specifically, for example, cushioning property, compression recovery property, liquid draw-in property, liquid diffusibility, etc. in any state of dry state and wet state The excellent effect is largely attributable to the inclusion of the fiber mass 11 having the fiber 11F containing the hydrophilizing agent as a constituent fiber, and the distribution state of the fiber mass 11 in the absorbent core 40 is based on the absorbent core 40. It may have a considerable influence on the expression of the action and effect.
 例えば、吸収性コア40を厚み方向(吸収性コア40の肌対向面又は非肌対向面に直交する方向)に二等分した場合における、ナプキン1の着用者の肌から相対的に近い側、即ち吸収性コア40の肌対向面側(表面シート2側)に繊維塊11が存在していると、吸水性繊維12Fに比して液保持性の低い繊維塊11が着用者の肌近くに存在することとなり、その結果、肌対向面側から非肌対向面側(裏面シート3側)への体液の移行がスムーズになされるようになり、吸収性コア40の液引き込み性が向上する結果、表面シート2の肌対向面での液残りが低減されるために、不快な濡れ感やべたつき感が抑制され、ナプキン1の着用感の向上に繋がり得る。 For example, the side relatively close to the skin of the wearer of the napkin 1 when the absorbent core 40 is bisected in the thickness direction (the direction orthogonal to the skin facing surface or the non-skin facing surface of the absorbent core 40) That is, when the fiber lump 11 is present on the skin facing surface side (surface sheet 2 side) of the absorbent core 40, the fiber lump 11 having a low liquid retention property compared to the water absorbent fiber 12F is near the wearer's skin As a result, the body fluid can be smoothly transferred from the skin facing surface side to the non-skin facing surface side (back sheet 3 side), resulting in improvement of the liquid drawability of the absorbent core 40. Since the liquid residue on the skin facing surface of the top sheet 2 is reduced, the unpleasant wet feeling and the sticky feeling are suppressed, which may lead to the improvement of the wearing feeling of the napkin 1.
 また、吸収性コア40による作用効果(クッション性、吸液性など)の発現は、吸収性コア40における繊維塊11の分布状態のみならず、繊維塊11の配向性にも少なからず影響を受ける。基本的には、吸収性コア40に含まれる複数の繊維塊11が、該吸収性コア40の厚み方向(吸収性コア40の肌対向面又は非肌対向面に直交する方向)に対してランダムに配向していると、クッション性特に吸収性コア40の湿潤状態におけるクッション性及び圧縮回復性と吸液性とが高いレベルで両立し得るため、好ましい。ここでいう、「繊維塊11が吸収性コア40の厚み方向に対してランダムに配向している」とは、複数の繊維塊11(本体部110)それぞれの長軸方向即ち基本面111の長手方向(最大差し渡し長さ方向、径方向)に着目した場合に、吸収性コア40に含まれる複数の繊維塊11それぞれの該長軸方向が互いに不揃いであることを意味する。吸収性コア40の製造を、回転ドラムを備えた公知の積繊装置を用いて常法に従って実施した場合は通常、その吸収性コア40に含まれる複数の繊維塊11は、該吸収性コア40の厚み方向に対してランダムに配向した状態となる。 In addition, the development of the functional effects (cushioning property, liquid absorbing property, etc.) by the absorbent core 40 is affected not only by the distribution of the fiber mass 11 in the absorbent core 40 but also by the orientation of the fiber mass 11 to some extent. . Basically, the plurality of fiber masses 11 contained in the absorbent core 40 are random with respect to the thickness direction of the absorbent core 40 (direction orthogonal to the skin facing surface or the non-skin facing surface of the absorbent core 40). It is preferable that the orientation is made as the cushioning property, particularly the cushioning property and the compression recovery property in the wet state of the absorbent core 40, can be compatible with a high level of liquid absorption. Here, “the fiber mass 11 is randomly oriented in the thickness direction of the absorbent core 40” means the longitudinal direction of each of the plurality of fiber masses 11 (main body portion 110), that is, the longitudinal direction of the basic surface 111 When attention is paid to the direction (maximum crossing length direction, radial direction), it means that the major axis directions of the plurality of fiber masses 11 contained in the absorbent core 40 are unequal to each other. When the production of the absorbent core 40 is carried out according to a conventional method using a known stacking device equipped with a rotating drum, a plurality of fiber masses 11 contained in the absorbent core 40 is generally the absorbent core 40. It is in a state of being randomly oriented with respect to the thickness direction of.
 また、吸収性コア40に含まれる複数の繊維塊11の少なくとも一部は、その長軸方向(基本面111の長手方向)が該吸収性コア40の厚み方向に沿うように配向していることが好ましい。ここでいう「厚み方向に沿うように配向」とは、繊維塊11の長軸方向と吸収性コア40の厚み方向とのなす角度が45度以下であることを意味する。このように繊維塊11の長軸方向が吸収性コア40の厚み方向に沿うように、吸収性コア40中で繊維塊11が配向していると、繊維塊11がそのように配向していない場合、例えば、繊維塊11の長軸方向が吸収性コア40の厚み方向と直交する方向に一致している場合、即ち繊維塊11が吸収性コア40の肌対向面又は非肌対向面の面方向に沿うように配向している場合に比して、特に吸収性コア40の湿潤状態における回復性がより一層向上し得る。吸収性コア40に含まれている全ての繊維塊11の好ましくは30質量%以上、さらに好ましくは50質量%以上が、このような繊維塊11の長軸方向が吸収性コア40の厚み方向に沿うような配向であることが好ましい。 Further, at least a part of the plurality of fiber masses 11 contained in the absorbent core 40 is oriented so that the major axis direction (longitudinal direction of the basic surface 111) is along the thickness direction of the absorbent core 40. Is preferred. Here, “orientation along the thickness direction” means that the angle between the major axis direction of the fiber mass 11 and the thickness direction of the absorbent core 40 is 45 degrees or less. Thus, when the fiber mass 11 is oriented in the absorbent core 40 so that the long axis direction of the fiber mass 11 is along the thickness direction of the absorbent core 40, the fiber mass 11 is not oriented as such In the case where, for example, the long axis direction of the fiber mass 11 coincides with the direction orthogonal to the thickness direction of the absorbent core 40, that is, the fiber mass 11 is the surface of the absorbent core 40 facing the skin or the surface not facing the skin In particular, the recoverability of the absorbent core 40 in the wet state can be further improved as compared to the case of being oriented along the direction. Preferably 30% by mass or more, more preferably 50% by mass or more of all the fiber masses 11 contained in the absorbent core 40, the long axis direction of such fiber masses 11 is in the thickness direction of the absorbent core 40 It is preferable that the orientation is along.
 前述した通り、吸収性コア40の優れた吸液性(液の引き込み性、液拡散性など)は、繊維塊11の本体部110の表面即ち基本面111及び骨格面112に存在する構成繊維11Fの繊維間空隙に因るところが大きい。この点に関連して、繊維塊11の構成繊維11Fは、基本面111の面方向に配向していることが好ましい。斯かる構成により、繊維塊11(本体部110)の基本面111に多数の構成繊維11Fの繊維間空隙が形成されるため、吸収性コア40の吸液性がより一層向上し得る。ここでいう、「繊維11Fが基本面111の面方向に配向している」とは、繊維11Fが基本面111の面方向に沿って延びている状態を意味する。繊維11Fが基本面111の長手方向に沿って延びている状態がより好ましい。また、基本面111に存する繊維11Fの総数の好ましくは30%以上、さらに好ましくは50%以上が、基本面111の面方向(好ましくは長手方向)に配向していると尚良い。 As described above, the excellent liquid absorption properties (liquid draw-in properties, liquid diffusion properties, etc.) of the absorbent core 40 can be determined by the constituent fibers 11 F present on the surface of the main body portion 110 of the fiber mass 11, ie, the basic surface 111 This is largely due to the inter-fiber space of In this regard, it is preferable that the constituent fibers 11F of the fiber mass 11 be oriented in the plane direction of the base surface 111. With such a configuration, the inter-fiber spaces of a large number of constituent fibers 11F are formed on the basic surface 111 of the fiber mass 11 (main body portion 110), so the liquid absorbability of the absorbent core 40 can be further improved. Here, "the fibers 11F are oriented in the surface direction of the base surface 111" means that the fibers 11F extend in the surface direction of the base surface 111. More preferably, the fibers 11 F extend in the longitudinal direction of the base surface 111. In addition, preferably 30% or more, more preferably 50% or more of the total number of fibers 11F present in the basic surface 111 is preferably oriented in the plane direction (preferably longitudinal direction) of the basic surface 111.
 吸収性コア40は、繊維塊11及び吸水性繊維12F以外の他の成分を含有してもよく、他の成分として吸水性ポリマーを例示できる。吸水性ポリマーとしては、一般に粒子状のものが用いられるが、繊維状のものでもよい。粒子状の高吸水性ポリマーを用いる場合、その形状は球状、塊状、俵状又は不定形のいずれでもよい。吸水性ポリマーの平均粒子径は、好ましくは10μm以上、さらに好ましくは100μm以上、そして、好ましくは1000μm以下、さらに好ましくは800μm以下である。吸水性ポリマーとしては、一般に、アクリル酸又はアクリル酸アルカリ金属塩の重合物又は共重合物を用いることができる。その例としては、ポリアクリル酸及びその塩並びにポリメタクリル酸及びその塩が挙げられる。 The absorbent core 40 may contain other components other than the fiber mass 11 and the water absorbent fiber 12F, and as another component, a water absorbent polymer can be exemplified. As a water absorbing polymer, although generally a particulate thing is used, a fibrous thing may be used. When a particulate superabsorbent polymer is used, its shape may be spherical, massive, bowl-like or amorphous. The average particle size of the water-absorbing polymer is preferably 10 μm or more, more preferably 100 μm or more, and preferably 1000 μm or less, more preferably 800 μm or less. Generally, polymers or copolymers of acrylic acid or alkali metal acrylates can be used as the water-absorbing polymer. Examples include polyacrylic acid and its salts and polymethacrylic acid and its salts.
 吸収性コア40における吸水性ポリマーの含有量は、乾燥状態の吸収性コア40の全質量に対して、好ましくは5質量%以上、さらに好ましくは10質量%以上、そして、好ましくは60質量%以下、さらに好ましくは40質量%以下である。
 吸収性コア40における吸水性ポリマーの坪量は、好ましくは10g/m以上、さらに好ましくは30g/m以上、そして、好ましくは100g/m以下、さらに好ましくは70g/m以下である。
The content of the water-absorbing polymer in the absorbent core 40 is preferably 5% by mass or more, more preferably 10% by mass or more, and preferably 60% by mass or less based on the total mass of the absorbent core 40 in a dry state. More preferably, it is 40% by mass or less.
The basis weight of the water-absorbent polymer in the absorbent core 40 is preferably 10 g / m 2 or more, more preferably 30 g / m 2 or more, and preferably 100 g / m 2 or less, more preferably 70 g / m 2 or less .
 吸収性コア40は、この種の繊維材料を含む吸収性コアと同様に製造することができる。繊維塊11は、前述したように図6に示す如く、原料となる原料繊維シート(繊維塊11と同組成で且つ繊維塊11よりも寸法が大きいシート)を、カッターなどの切断手段を用いて、互いに交差(直交)する2方向で切断することで製造可能であり、そうして製造された複数の繊維塊11は、形状及び寸法が均一の「定形の繊維集合体」(例えば、本体部110が直方体形状)である。繊維塊11と吸水性繊維12Fとを含む吸収性コア40は、例えば、回転ドラムを備えた公知の積繊装置を用いて常法に従って製造することができる。斯かる積繊装置は、典型的には、外周面に集積用凹部が形成された回転ドラムと、該集積用凹部に吸収性コア40の原材料(繊維塊11、吸水性繊維12F)を搬送する流路を内部に有するダクトとを備え、該回転ドラムをそのドラム周方向に沿って回転軸周りに回転させつつ、該回転ドラムの内部側からの吸引によって該流路に生じた空気流(バキュームエア)に乗って搬送された原材料を、該集積用凹部に積繊させるようになされている。斯かる積繊工程によって集積用凹部内に形成される積繊物は、吸収性コア40である。吸収性コア40の坪量は、好ましくは100g/m以上、さらに好ましくは200g/m以上、そして、好ましくは800g/m以下、さらに好ましくは600g/m以下である。 The absorbent core 40 can be manufactured in the same way as an absorbent core comprising a fiber material of this kind. As described above, as shown in FIG. 6, the fiber mass 11 is a raw material fiber sheet (a sheet having the same composition as the fiber mass 11 and having a size larger than that of the fiber mass 11) as a raw material using a cutting means such as a cutter. Can be manufactured by cutting in two directions crossing each other (orthogonal), and the plurality of fiber masses 11 manufactured in this way are “shaped fiber aggregates” (for example, body portions having uniform shape and size) 110 is a rectangular parallelepiped shape). The absorbent core 40 including the fiber mass 11 and the water absorbing fibers 12F can be manufactured, for example, according to a conventional method using a known fiber stacking device equipped with a rotating drum. Such a fiber-stacking device typically conveys a rotating drum having a recess for accumulation formed on the outer peripheral surface, and the raw material of the absorbent core 40 (fiber mass 11, water-absorbent fiber 12F) to the recess for accumulation. An air flow (vacuum) generated in the flow path by suction from the inside of the rotating drum while rotating the rotating drum around the rotation axis along the circumferential direction of the drum The raw material carried on the air) is accumulated in the accumulation recess. A piled material formed in the accumulation recess by such a stacking process is an absorbent core 40. The basis weight of the absorbent core 40 is preferably 100 g / m 2 or more, more preferably 200 g / m 2 or more, and preferably 800 g / m 2 or less, more preferably 600 g / m 2 or less.
 前述の如き構成を有する吸収性コア40(吸収体4)は、柔軟でクッション性に優れると共に、圧縮回復性にも優れ、外力に対して応答性よく変形し、外力が解除されると速やかに元の状態に戻る。このような吸収性コアの特性は、圧縮仕事量(WC)及び圧縮回復率(RC)を尺度として評価することができる。圧縮仕事量は、吸収性コアのクッション性の尺度となるものであり、WC値が大きいほどクッション性が高いと評価できる。圧縮回復率は、吸収性コアを圧縮し、圧縮状態を解放したときの回復の程度を示す尺度であり、RC値が大きいほど圧縮回復性が高いと評価できる。また、液を吸収保持するという吸収性コア40の役割を考慮すれば、乾燥状態のみならず、体液等を吸収して湿潤状態となった場合でも、吸収性コア40はWC値及びRC値が大きいことが好ましい。吸収性コア40が湿潤状態でそのような特性を有するためには、前述した通り、繊維塊11の構成繊維11Fとして、親水化剤を含有する合成繊維を用いることが有効であり、該合成繊維が非吸水性且つ熱可塑性であると尚良い。 The absorbent core 40 (absorber 4) having the above-described configuration is flexible and has excellent cushioning properties, is also excellent in compression recovery property, deforms with good responsiveness to external force, and promptly releases external force. Return to original condition. The properties of such an absorbent core can be evaluated on the basis of the work of compression (WC) and the rate of compression recovery (RC). The amount of compressive work is a measure of the cushioning property of the absorbent core, and the larger the WC value, the higher the cushioning property. The compression recovery rate is a scale indicating the degree of recovery when the absorbent core is compressed and the compression state is released, and it can be evaluated that the larger the RC value, the higher the compression recovery. In addition, considering the role of the absorbent core 40 to absorb and hold the liquid, the absorbent core 40 has a WC value and an RC value of not only in a dry state but also in a wet state by absorbing body fluid etc. It is preferable to be large. In order for the absorbent core 40 to have such properties in the wet state, as described above, it is effective to use a synthetic fiber containing a hydrophilizing agent as the constituent fiber 11F of the fiber mass 11, and the synthetic fiber It is further preferred that they are non-bibulous and thermoplastic.
<圧縮仕事量(WC)及び圧縮回復率(RC)の測定方法>
 吸収性コア40の圧縮仕事量(WC)及び圧縮回復率(RC)は、カトーテック株式会社製のKES(カワバタ・エバリュエーション・システム)での測定値で表し得ることが一般的に知られている(参考文献:風合い評価の標準化と解析(第2版)、著者 川端季雄、昭和55年7月10日発行)。具体的には、カトーテック株式会社製の自動化圧縮試験装置KES-FB3-AUTO-Aを用いて圧縮仕事量及び圧縮回復率を測定することができる。測定手順は以下の通りである。
 195mm×68mmの平面視四角形形状の試料(コアラップシートで包まれていない吸収体、即ち吸収性コア)を用意し、圧縮試験装置の試験台に取り付ける。次に、その試料を面積2cmの円形平面を持つ鋼板間で圧縮する。圧縮速度は0.01cm/sec、圧縮最大荷重は490.2mN/cmとする。回復過程も同一速度で測定を行う。圧縮仕事量(WC)は次式で表される。式中、T、T及びPは、それぞれ490.2mN/cm(4.9kPa)荷重時の厚み、4.902mN/cm(49Pa)荷重時の厚み、及び測定時の荷重(mN/cm)を示す。
 また、圧縮回復率(RC)は、圧縮時の圧縮仕事量(WC)と、圧縮状態から元の状態にまで戻したときの圧縮回復仕事量(WC’)との比である〔WC’/WC〕×100で表される。
<Method of measuring compression work (WC) and compression recovery rate (RC)>
It is generally known that the amount of compressive work (WC) and the rate of compressive recovery (RC) of the absorbent core 40 can be represented by the values measured by Kato Tech Co., Ltd. KES (Kawabata Evaluation System) (Reference: Standardization and analysis of texture evaluation (2nd edition), author: Akio Kawabata, published on July 10, 1959). Specifically, the compression work amount and the compression recovery rate can be measured using an automated compression testing apparatus KES-FB3-AUTO-A manufactured by Kato Tech Co., Ltd. The measurement procedure is as follows.
A 195 mm × 68 mm sample of square shape in plan view (absorbent without core wrap sheet, ie, absorbent core) is prepared and attached to the test stand of the compression test apparatus. Next, the sample is compressed between steel plates having a circular flat surface of 2 cm 2 in area. The compression rate is 0.01 cm / sec, and the maximum compression load is 490.2 mN / cm 2 . The recovery process is also measured at the same speed. The amount of work to be compressed (WC) is expressed by the following equation. Wherein, T m, T o and P, respectively 490.2mN / cm 2 (4.9kPa) thickness under load, 4.902mN / cm 2 (49Pa) thickness under load, and measuring the time of the load (mN / Cm 2 ) is shown.
The compression recovery rate (RC) is the ratio of the compression work amount (WC) at the time of compression to the compression recovery work amount (WC ') at the time of returning from the compression state to the original state [WC' / WC] × 100.
Figure JPOXMLDOC01-appb-M000001
Figure JPOXMLDOC01-appb-M000001
 尚、前記測定方法の測定対象である「乾燥状態の吸収性コア」は、測定対象の吸収性コアを気温23℃、相対湿度50RH%の環境下で24時間放置することによって調製する。また、前記測定方法の測定対象である「湿潤状態の吸収性コア」は、以下のようにして調整する。乾燥状態の吸収性コアを肌対向面側が上側となるようにして水平に置き、その吸収性コアの肌対向面に、底部に直径1cmの注入口が付いた円筒付アクリル板を重ねて、該注入口から脱繊維馬血を5.0g注入し、注入後1分間その状態を保持して調製した。尚、測定対象たる吸収性コアに注入した脱繊維馬血は、日本バイオテスト(株)製脱繊維馬血で且つ液温25℃における粘度が8cpに調整されたものであり、また、斯かる粘度は、東機産業株式会社製TVB-10M形粘度計において、ロータ名称L/Adp(ロータコード19)のロータで回転速度30rpmにて測定した場合の粘度である。また、前記測定方法の実施の際には、測定装置を濡らさないために、該測定装置における、測定対象(吸収性コア)の脱繊維馬血の注入点及びその周辺部に対応する部分を、旭化成株式会社製のサランラップ(登録商標)を4cm×4cmに切り出したサランラップ(登録商標)片で被覆した。 The “absorbent core in a dry state” to be measured by the above measurement method is prepared by leaving the absorbent core to be measured for 24 hours under an environment of 23 ° C. and 50 RH% relative humidity. In addition, the "wet absorbent core" to be measured by the above-mentioned measurement method is adjusted as follows. The dry absorbent core is placed horizontally with the skin-facing side facing up, and a cylindrical acrylic plate with a 1-cm diameter injection port on the bottom is superimposed on the skin-facing side of the absorbent core. It was prepared by injecting 5.0 g of defibrillated horse blood from the inlet and maintaining the condition for 1 minute after the injection. The defibrillated horse blood injected into the absorbent core to be measured is a defibrillated horse blood manufactured by Nippon Biotest Co., Ltd. and whose viscosity at a liquid temperature of 25 ° C. is adjusted to 8 cp. The viscosity is a viscosity as measured with a rotor named L / Adp (rotor code 19) at a rotational speed of 30 rpm in a TVB-10M viscometer manufactured by Toki Sangyo Co., Ltd. In addition, when performing the measurement method, in order to prevent wetting of the measurement device, a portion corresponding to the injection point of defibrillated horse blood of the measurement target (absorbent core) and the periphery thereof in the measurement device, Saran wrap (registered trademark) manufactured by Asahi Kasei Co., Ltd. was coated with a piece of Saran wrap (registered trademark) cut into 4 cm × 4 cm.
 以上、本発明をその実施形態に基づいて説明したが、本発明は、前記実施形態に制限されることなく適宜変更が可能である。
 例えば、前記実施形態においては、吸収体4が吸収性コア40とこれを被覆するコアラップシート41とを含んで構成されていたが、コアラップシート41は無くてもよい。
 また、本発明に係る吸収性コアは、それに含有されている繊維塊(合成繊維集合体)の全部が、繊維塊11の如き定形の繊維集合体でなくてもよく、本発明の趣旨を逸脱しない範囲であれば、斯かる定形の繊維集合体に加えてさらに不定形の繊維集合体がごく少量含まれていてもよい。
 本発明の吸収性物品は、人体から排出される体液(尿、軟便、経血、汗等)の吸収に用いられる物品を広く包含し、前述した生理用ナプキンの他、生理用ショーツ、止着テープを有するいわゆる展開型の使い捨ておむつ、パンツ型の使い捨ておむつ、失禁パッド等が包含される。前述した本発明の実施形態に関し、さらに以下の付記を開示する。
As mentioned above, although this invention was demonstrated based on the embodiment, this invention can be suitably changed, without being restrict | limited to the said embodiment.
For example, in the said embodiment, although the absorber 4 was comprised including the absorptive core 40 and the core wrap sheet 41 which coat | covers this, the core wrap sheet 41 may not be.
Further, in the absorbent core according to the present invention, all of the fiber mass (synthetic fiber aggregate) contained in the absorbent core may not be a shaped fiber aggregate such as the fiber mass 11, and it deviates from the spirit of the present invention As long as it is not within the range, a very small amount of irregular fiber assembly may be contained in addition to such a fixed fiber assembly.
The absorbent article of the present invention widely includes articles used for absorbing body fluid (urine, soft feces, menstrual blood, sweat, etc.) discharged from the human body, and in addition to the above-described sanitary napkins, sanitary shorts and fastenings The so-called unfolded disposable diaper having a tape, the pants-type disposable diaper, the incontinence pad and the like are included. Further, the following appendices will be disclosed regarding the embodiment of the present invention described above.
<1> 合成繊維を含む繊維塊と、吸水性繊維とを含み、複数の該繊維塊同士又は該繊維塊と該吸水性繊維とが互いに交絡している吸収体であって、前記繊維塊は、相対向する2つの基本面と、両基本面に交差する骨格面とによって画成される本体部を有し、前記合成繊維が親水化剤を含有している吸収体。
<2> 前記合成繊維の水との接触角が、75度以下、好ましくは70度以下、さらに好ましくは60度以下、より好ましくは50度以下である前記<1>に記載の吸収体。
<3> 前記合成繊維の水との接触角は、前記吸水性繊維の水との接触角以上である前記<1>又は<2>に記載の吸収体。
<4> 前記合成繊維が非吸水性繊維である前記<1>~<3>のいずれか1に記載の吸収体。
<5> 前記2つの基本面の総面積は前記骨格面の総面積よりも大きい前記<1>~<4>のいずれか1に記載の吸収体。
<6> 前記基本面及び前記骨格面各々に存在する繊維端部の単位面積当たりの数が、該基本面よりも該骨格面の方が多い前記<1>~<5>のいずれか1に記載の吸収体。
<7> 前記基本面の前記繊維端部の単位面積当たりの数Nと、前記骨格面の前記繊維端部の単位面積当たりの数Nとの比率N/Nは0以上0.90以下、好ましくは0.05以上0.60以上である前記<6>に記載の吸収体。
<8> 前記基本面の前記繊維端部の単位面積当たりの数は、0個/mm以上、8個/mm以下、好ましくは3個/mm以上、6個/mm以下である前記<6>又は<7>に記載の吸収体。
<9> 前記骨格面の前記繊維端部の単位面積当たりの数は、5個/mm以上、50個/mm以下、好ましくは8個/mm以上、40個/mm以下である前記<6>~<8>のいずれか1に記載の吸収体。
<1> An absorbent body comprising a fiber mass containing a synthetic fiber and a water-absorbent fiber, wherein the plurality of fiber masses or the fiber mass and the water-absorbent fiber are mutually entangled, wherein the fiber mass is An absorbent body comprising: a main body portion defined by two opposing basic surfaces and a skeletal surface intersecting the two basic surfaces, wherein the synthetic fiber contains a hydrophilizing agent.
The absorbent body as described in said <1> whose contact angle with the water of <2> above-mentioned synthetic fiber is 75 degrees or less, preferably 70 degrees or less, more preferably 60 degrees or less, more preferably 50 degrees or less.
The contact angle with the water of the <3> above-mentioned synthetic fiber is an absorber given in the above <1> or <2> which is more than the contact angle with the water of the above-mentioned water absorbent fiber.
<4> The absorbent according to any one of <1> to <3>, wherein the synthetic fiber is a non-water absorbent fiber.
<5> The absorber according to any one of <1> to <4>, wherein a total area of the two basic surfaces is larger than a total area of the skeletal surface.
<6> In any one of <1> to <5>, the number per unit area of the fiber end portion present in each of the basic surface and the skeletal surface is larger in the skeletal surface than in the basic surface. Absorber as described.
<7> The ratio N 1 / N 2 between the number N 1 per unit area of the fiber end of the basic surface and the number N 2 per unit area of the fiber end of the skeletal surface is 0 or more. The absorber as described in said <6> which is 90 or less, preferably 0.05 or more and 0.60 or more.
<8> The number per unit area of the fiber end portion of the basic surface is 0 piece / mm 2 or more and 8 pieces / mm 2 or less, preferably 3 pieces / mm 2 or more and 6 pieces / mm 2 or less The absorber as described in said <6> or <7>.
<9> The number per unit area of the fiber end of the skeletal surface is 5 / mm 2 or more and 50 / mm 2 or less, preferably 8 / mm 2 or more and 40 / mm 2 or less The absorber according to any one of the above <6> to <8>.
<10> 前記繊維塊は、前記本体部から外方に延出する繊維を含んで構成され且つ該本体部に比して繊維密度の低い延出繊維部を有し、前記延出繊維部のうちの少なくとも1つは、前記本体部から延出する複数の繊維を含む延出繊維束部である前記<1>~<9>のいずれか1に記載の吸収体。
<11> 前記本体部が直方体形状をなしている前記<1>~<10>のいずれか1に記載の吸収体。
<12> 前記吸収体に含まれる複数の前記繊維塊は、前記吸収体の厚み方向に対してランダムに配向している前記<1>~<11>のいずれか1に記載の吸収体。
<13> 前記基本面は一方向に長い形状をしており、前記吸収体に含まれる複数の前記繊維塊の少なくとも一部は、該基本面の長手方向が該吸収体の厚み方向に沿うように配向している前記<1>~<12>のいずれか1に記載の吸収体。
<14> 前記繊維塊と前記吸水性繊維との含有質量比が、前者/後者として、20/80~80/20である前記<1>~<13>のいずれか1に記載の吸収体。
<15> 前記繊維塊の構成繊維が、前記基本面の面方向に配向している前記<1>~<14>のいずれか1に記載の吸収体。
<10> The fiber mass is configured to include fibers extending outward from the main body portion, and has an extended fiber portion having a lower fiber density than the main body portion, and the fiber mass of the extended fiber portion The absorbent according to any one of <1> to <9>, wherein at least one of them is an extended fiber bundle including a plurality of fibers extending from the main body.
<11> The absorbent body according to any one of <1> to <10>, wherein the main body portion has a rectangular parallelepiped shape.
<12> The absorbent according to any one of <1> to <11>, wherein the plurality of fiber masses contained in the absorbent are randomly oriented in the thickness direction of the absorbent.
<13> The basic surface has a shape elongated in one direction, and at least a part of the plurality of fiber masses included in the absorbent body is such that the longitudinal direction of the basic surface is along the thickness direction of the absorbent body The absorber according to any one of the above <1> to <12>, which is oriented to
<14> The absorbent according to any one of <1> to <13>, wherein the mass ratio of the fiber mass to the water absorbent fiber is 20/80 to 80/20 as the former / the latter.
<15> The absorbent according to any one of <1> to <14>, in which the constituent fibers of the fiber mass are oriented in the plane direction of the basic surface.
<16> 前記繊維塊は、前記吸収体中において、他の繊維塊又は前記吸水性繊維と交絡によって結合している他、他の繊維塊又は前記吸水性繊維と交絡し得る状態でも存在している、前記<1>~<15>のいずれか1に記載の吸収体。
<17> 前記交絡によって結合している繊維塊と前記交絡し得る状態の繊維塊との合計数が、前記吸収体中の繊維塊の全数に対して、好ましくは半数以上、さらに好ましくは70%以上、より好ましくは80%以上を占める、前記<16>に記載の吸収体。
<18> 他の前記繊維塊又は前記吸水性繊維との結合部を有する前記繊維塊の全数の好ましくは70%以上、さらに好ましくは80%以上が、該結合部が繊維の交絡によって形成されているものである前記<1>~<17>のいずれか1に記載の吸収体。
<19> 前記繊維塊が不織布由来である前記<1>~<18>のいずれか1に記載の吸収体。
<20> 前記親水化剤が、アニオン性界面活性剤、カチオン性界面活性剤、両性界面活性材及びノニオン性界面活性剤からなる群から選ばれる1種又は2種以上を含む前記<1>~<19>のいずれか1に記載の吸収体。
<21> 前記親水化剤がアニオン性界面活性剤を含む前記<20>に記載の吸収体。
<22> 前記アニオン性界面活性剤がアルキルスルホコハク酸塩を含む前記<21>に記載の吸収体
<16> The fiber mass is entangled in the absorbent body with another fiber mass or the water absorbent fiber by entanglement, or in a state capable of being entangled with another fiber mass or the water absorbent fiber The absorbent according to any one of the above <1> to <15>.
<17> The total number of the fiber mass bonded by the entanglement and the fiber mass in the entangled state is preferably half or more, more preferably 70%, of the total number of fiber mass in the absorbent. The absorber as described in said <16> which occupies above, More preferably 80% or more.
<18> Preferably 70% or more, more preferably 80% or more of the total number of the fiber mass having a bonding portion with the other fiber mass or the water-absorbent fiber, wherein the bonding portion is formed by interlacing fibers The absorbent according to any one of <1> to <17>, which is
<19> The absorbent according to any one of <1> to <18>, wherein the fiber mass is derived from a non-woven fabric.
<20> The <1> to the above <1>, wherein the hydrophilizing agent comprises one or more selected from the group consisting of an anionic surfactant, a cationic surfactant, an amphoteric surfactant and a nonionic surfactant. The absorber as described in any one of <19>.
<21> The absorbent according to <20>, wherein the hydrophilizing agent contains an anionic surfactant.
<22> The absorbent according to <21>, wherein the anionic surfactant comprises an alkyl sulfosuccinate
<23> 前記<1>~<22>のいずれか1に記載の吸収体を具備する吸収性物品。
<24> 前記吸収体の一面側に液透過性の表面シートを備え、該吸収体を厚み方向に二等分した場合における該表面シート側から相対的に近い側に、前記繊維塊が存在する前記<23>に記載の吸収性物品。
<25> 前記吸収体と、該吸収体の肌対向面側に配された表面シートとを具備し、前記合成繊維の水との接触角が、前記表面シートの水との接触角に比して小さく、且つ前記吸水性繊維の水との接触角以上である前記<23>又は<24>に記載の吸収性物品。
<23> An absorbent article comprising the absorber according to any one of <1> to <22>.
<24> A liquid-permeable surface sheet is provided on one surface side of the absorber, and the fiber mass is present on the side relatively close from the surface sheet side when the absorber is bisected in the thickness direction The absorbent article as described in said <23>.
<25> The absorbent body and a surface sheet disposed on the skin-facing surface side of the absorbent body, wherein the contact angle of the synthetic fiber with water is compared to the contact angle of the surface sheet with water The absorbent article as described in said <23> or <24> which is small and is more than the contact angle with the water of the said water absorbing fiber.
 以下、本発明を実施例によりさらに具体的に説明するが、本発明は斯かる実施例に限定されるものではない。 Hereinafter, the present invention will be more specifically described by way of examples, but the present invention is not limited to such examples.
〔実施例1~5〕
 吸収性コアを製造し、各実施例の吸収体のサンプルとした。具体的には、繊維塊及び吸水性繊維を吸収性コアの繊維材料として用い、公知の積繊装置を用い常法に従って製造した。繊維塊の製造は図6に準じ、原料繊維シートを賽の目状に切断して製造した。
 繊維塊の原料繊維シートとして、ポリエチレン樹脂繊維及びポリエチレンテレフタラート樹脂繊維(非吸水性繊維、繊維径1.8μm)からなる非吸水性の熱可塑性繊維を構成繊維とする坪量21g/mの厚さ0.6mmのエアスルー不織布(構成繊維同士の熱融着部を有する繊維シート)を用いた。繊維塊の構成繊維は、原料繊維たる非吸水性の熱可塑性繊維の表面に親水化剤が薄膜上に付着した形態のものであった。実施例1~4では、親水化剤として、下記組成の組成物Aを繊維塊の構成繊維質量に対して0.4質量%用いた。また実施例5では、親水化剤として、組成物A及び市販の界面活性剤(ぺレックスOT-P、花王株式会社製)を用い、それら親水化剤の使用量は、繊維塊の構成繊維質量に対して、前者が0.4質量%、後者が0.2質量%とした。吸水性繊維として、繊維径2.2μmの針葉樹晒クラフトパルプ(NBKP)を用いた。吸収性コアに使用した繊維塊(定形の合成繊維集合体)は、図5(a)に示す如き直方体形状の本体部を有し、その基本面111の短辺111aが0.8mm、長辺111bが3.9mm、厚みTが0.6mmであった。また、基本面111における繊維端部の単位面積当たりの数が3.2個/mm、骨格面112における繊維端部の単位面積当たりの数が19.2個/mmであった。各実施例の吸収性コアにおいて、繊維塊は高密度且つ均一に分布していた。
[Examples 1 to 5]
An absorbent core was manufactured and used as a sample of the absorber of each example. Specifically, a fiber mass and a water absorbing fiber were used as a fiber material of the absorbent core, and were manufactured according to a conventional method using a known fiber laying device. The production of the fiber mass was carried out by cutting the raw material fiber sheet in the form of a ridge according to FIG.
21 g / m 2 basis weight of non-water-absorbent thermoplastic fiber consisting of polyethylene resin fiber and polyethylene terephthalate resin fiber (non-water-absorbent fiber, fiber diameter 1.8 μm) as raw material fiber sheet of fiber mass An air through non-woven fabric (a fiber sheet having a thermally fused portion of constituent fibers) having a thickness of 0.6 mm was used. The constituent fibers of the fiber mass were in the form in which the hydrophilizing agent was attached on the thin film to the surface of the non-water-absorbing thermoplastic fiber as the raw material fiber. In Examples 1 to 4, 0.4% by mass of composition A having the following composition was used as a hydrophilizing agent based on the constituent fiber mass of the fiber mass. In Example 5, Composition A and a commercially available surfactant (Perex OT-P, manufactured by Kao Corporation) were used as the hydrophilizing agent, and the amount of the hydrophilizing agent used was the mass of the constituent fiber mass. On the other hand, the former is 0.4% by mass, and the latter is 0.2% by mass. A softwood bleached kraft pulp (NBKP) with a fiber diameter of 2.2 μm was used as the water absorbing fiber. The fiber mass used for the absorbent core (shaped synthetic fiber aggregate) has a rectangular parallelepiped main body as shown in FIG. 5 (a), the short side 111a of the basic surface 111 is 0.8 mm, and the long side is 111b was 3.9 mm and the thickness T was 0.6 mm. Further, the number per unit area of the fiber end in the basic surface 111 was 3.2 / mm 2 , and the number per unit area of the fiber end in the skeletal surface 112 was 19.2 / mm 2 . In the absorbent core of each example, the fiber mass was densely and uniformly distributed.
(組成物Aの組成)
・アルキルリン酸エステルカリウム塩(花王株式会社製 グリッパー4131の水酸化カリウム中和物) 25質量%
・ジアルキルスルホサクシネートナトリウム塩(花王株式会社製 ぺレックスOT-P) 10質量%
・アルキル(ステアリル)ベタイン(花王株式会社製 アンヒトール86B) 15質量%
・ポリオキシエチレン(付加モル数:2)ステアリルアミド(川研ファインケミカルズ製 アミゾールSDE) 30質量%
・ポリオキシエチレン、ポリオキシプロピレン変性シリコーン(信越化学工業株式会社製 X-22-4515) 20質量%
(Composition of Composition A)
・ Alkyl phosphate ester potassium salt (Kao hydroxide neutralization product of gripper 4131 made by Kao Corporation) 25 mass%
・ Dialkyl sulfosuccinate sodium salt (Kao Co., Ltd. Perex OT-P) 10 mass%
・ Alkyl (stearyl) betaine (Kao Co., Ltd. Anthol 86B) 15 mass%
・ Polyoxyethylene (addition number of moles: 2) Stearylamide (Amizole SDE manufactured by Kawaken Fine Chemicals Co., Ltd.) 30 mass%
・ Polyoxyethylene, polyoxypropylene modified silicone (Shin-Etsu Chemical Co., Ltd. X-22-4515) 20 mass%
〔比較例1〕
 市販の生理用ナプキン(ユニ・チャーム株式会社製、商品名「Tanom Pew Slim 23cm」)の吸収性コアをそのまま比較例1の吸収体とした。比較例1の吸収性コアは、合成繊維とセルロース系繊維(親水性繊維)とが混合されたもので、繊維塊を含んでいない。
Comparative Example 1
The absorbent core of a commercially available sanitary napkin (manufactured by Unicharm Co., Ltd., trade name "Tanom Pew Slim 23 cm") was used as the absorbent of Comparative Example 1 as it was. The absorbent core of Comparative Example 1 is a mixture of synthetic fibers and cellulosic fibers (hydrophilic fibers), and does not contain fiber lumps.
〔比較例2〕
 繊維塊として、不定形の不織布片を用い、且つ吸収性コアに熱風工程を施して、該吸収性コアに含まれている該不織布片同士を互いに熱融着させた以外は、実施例1~5と同様にして吸収体を製造した。前記の吸収性コアに施した熱風工程では、不織布片とパルプ繊維との混合集合体(長さ210mm×幅66mm)を温度140℃の電気乾燥機(例えば、株式会社いすゞ製作所製)内にて30分静置し、不織布片同士を熱融着させた。使用した不定形の不織布片は、実施例で使用したエアスルー不織布と同じものを任意の方向に引きちぎることによって製造し、その平面視における差し渡し長さは概ね25mm程度であった。また、不織布片の構成繊維に適用した親水化剤として、比較例2では前記組成物Aを使用した。
Comparative Example 2
As the fiber mass, an irregular-shaped non-woven fabric piece was used, and the absorbent core was subjected to a hot air process to heat-seal the non-woven fabric pieces contained in the absorbent core with one another. An absorbent was produced in the same manner as 5). In the hot air process applied to the above-mentioned absorbent core, a mixed aggregate of nonwoven fabric pieces and pulp fibers (length 210 mm × width 66 mm) is used in an electric dryer (for example, Isuzu Co., Ltd.) at a temperature of 140 ° C. It was left to stand for 30 minutes, and the non-woven fabric pieces were heat-fused to each other. The irregular-shaped nonwoven fabric piece used was manufactured by tearing off the same one as the air-through nonwoven fabric used in the examples in an arbitrary direction, and the crossover length in plan view was about 25 mm. The composition A was used in Comparative Example 2 as a hydrophilizing agent applied to the constituent fibers of the nonwoven fabric piece.
〔性能評価〕
 各実施例及び比較例の吸収体について、前記方法により、乾燥状態での圧縮仕事量(d-WC)、湿潤状態での圧縮仕事量(w-WC)、乾燥状態での圧縮回復率(d-RC)、湿潤状態での圧縮回復率(w-RC)をそれぞれ測定した。結果を下記表1に示す。
[Performance evaluation]
With respect to the absorbers of the respective Examples and Comparative Examples, the above-mentioned method enables the dry work compression (d-WC), the wet compression work (w-WC), the dry compression recovery rate (d -RC) The compression recovery rate (w-RC) in the wet state was measured respectively. The results are shown in Table 1 below.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 表1に示す通り、各実施例の吸収体は、親水化剤を含有する合成繊維を含み且つ2つの基本面と両基本面に交差する骨格面とで画成された、親水化処理された定形の繊維塊を含有することに起因して、このような繊維塊を含まない比較例1及び2に比して、乾燥状態及び湿潤状態のいずれにおいても圧縮仕事量が大きく、また、圧縮回復率についても乾燥状態及び湿潤状態のいずれでも高い数値を示した。特に、各実施例と比較例2との対比から、湿潤状態でも圧縮仕事量が大きくクッション性に優れる吸収体を得るためには、吸収体中の繊維塊を親水化処理することに加えてさらに、繊維塊を定形とし且つ繊維塊同士を交絡によって結合させることが有効であることがわかる。 As shown in Table 1, the absorbers of the respective examples were treated to be hydrophilized, including synthetic fibers containing a hydrophilizing agent and defined by two basic planes and a skeletal plane intersecting both basic planes. Due to the inclusion of the shaped fiber mass, the amount of compressive work in both the dry state and the wet state is greater than in Comparative Examples 1 and 2 which do not contain such a fiber mass, and the compression recovery is also achieved. The rate also showed high values in both the dry state and the wet state. In particular, in order to obtain an absorbent body having a large compressive work even in a wet state and excellent cushioning property, in addition to the hydrophilization treatment of the fiber mass in the absorbent body, in particular, in comparison with each Example and Comparative Example 2. It can be seen that it is effective to make the fiber mass in shape and to combine the fiber masses by entanglement.
 本発明の吸収体は、クッション性及び圧縮回復性に優れ、外力に対して応答性よく柔軟に変形することができ、吸収性物品に適用された場合には着用感を向上させ得る。また、本発明の吸収体は、吸液前のみならず、液を吸収保持した湿潤状態においても、斯かる優れた効果を発現し得る。
 また、本発明の吸収性物品は、斯かる高品質の吸収体を具備しているため、着用感及び防漏性に優れる。
The absorber of the present invention is excellent in cushioning property and compression recovery property, can be flexibly deformed responsive to external force, and can improve the wearing feeling when applied to the absorbent article. In addition, the absorber of the present invention can exhibit such excellent effects not only before liquid absorption but also in a wet state where the liquid is absorbed and held.
Moreover, since the absorbent article of this invention comprises such a high quality absorber, it is excellent in a wearing feeling and leakproofness.

Claims (25)

  1.  合成繊維を含む繊維塊と、吸水性繊維とを含み、複数の該繊維塊同士又は該繊維塊と該吸水性繊維とが互いに交絡している吸収体であって、
     前記繊維塊は、相対向する2つの基本面と、両基本面に交差する骨格面とによって画成される本体部を有し、
     前記合成繊維が親水化剤を含有している吸収体。
    An absorbent body comprising a fiber mass containing a synthetic fiber and a water absorbent fiber, wherein a plurality of the fiber masses or the fiber mass and the water absorbent fiber are entangled with each other,
    The fiber mass has a main body defined by two opposing base surfaces and a skeletal surface intersecting the two base surfaces,
    The absorber which the said synthetic fiber contains the hydrophilizing agent.
  2.  前記合成繊維の水との接触角が75度以下である請求項1に記載の吸収体。 The absorbent according to claim 1, wherein the contact angle of the synthetic fiber with water is 75 degrees or less.
  3.  前記合成繊維の水との接触角は、前記吸水性繊維の水との接触角以上である請求項1又は2に記載の吸収体。 The absorbent body according to claim 1 or 2, wherein a contact angle of the synthetic fiber with water is equal to or more than a contact angle of the water absorbent fiber with water.
  4.  前記合成繊維が非吸水性繊維である請求項1~3のいずれか1項に記載の吸収体。 The absorbent according to any one of claims 1 to 3, wherein the synthetic fiber is a non-water absorbent fiber.
  5.  前記2つの基本面の総面積は前記骨格面の総面積よりも大きい請求項1~4のいずれか1項に記載の吸収体。 The absorbent according to any one of claims 1 to 4, wherein the total area of the two basic surfaces is larger than the total area of the skeletal surface.
  6.  前記基本面及び前記骨格面各々に存在する繊維端部の単位面積当たりの数が、該基本面よりも該骨格面の方が多い請求項1~5のいずれか1項に記載の吸収体。 The absorbent according to any one of claims 1 to 5, wherein the number of fiber ends per unit area present in each of the basic surface and the skeletal surface is larger in the skeletal surface than in the basic surface.
  7.  前記基本面の前記繊維端部の単位面積当たりの数Nと、前記骨格面の前記繊維端部の単位面積当たりの数Nとの比率N/Nが、0以上0.90以下である請求項6に記載の吸収体。 The ratio N 1 / N 2 of the number N 1 per unit area of the fiber end of the basic surface to the number N 2 per unit area of the fiber end of the skeletal surface is 0 or more and 0.90 or less The absorber according to claim 6, which is
  8.  前記基本面の前記繊維端部の単位面積当たりの数が、0個/mm以上8個/mm以下である請求項6又は7に記載の吸収体。 The absorbent body according to claim 6 or 7, wherein the number per unit area of the fiber end of the basic surface is 0 piece / mm 2 or more and 8 piece / mm 2 or less.
  9.  前記骨格面の前記繊維端部の単位面積当たりの数が、5個/mm以上、50個/mm以下である請求項6~8のいずれか1項に記載の吸収体。 9. The absorbent according to any one of claims 6 to 8, wherein the number per unit area of the fiber end of the skeletal surface is 5 / mm 2 or more and 50 / mm 2 or less.
  10.  前記繊維塊は、前記本体部から外方に延出する繊維を含んで構成され且つ該本体部に比して繊維密度の低い延出繊維部を有し、
     前記延出繊維部のうちの少なくとも1つは、前記本体部から延出する複数の繊維を含む延出繊維束部である請求項1~9のいずれか1項に記載の吸収体。
    The fiber mass includes fibers extending outward from the main body portion, and has an extended fiber portion having a lower fiber density than the main body portion.
    The absorbent according to any one of claims 1 to 9, wherein at least one of the extension fiber portions is an extension fiber bundle portion including a plurality of fibers extending from the main body portion.
  11.  前記本体部が直方体形状をなしている請求項1~10のいずれか1項に記載の吸収体。 The absorbent according to any one of claims 1 to 10, wherein the main body portion has a rectangular parallelepiped shape.
  12.  前記吸収体に含まれる複数の前記繊維塊は、前記吸収体の厚み方向に対してランダムに配向している請求項1~11のいずれか1項に記載の吸収体。 The absorbent according to any one of claims 1 to 11, wherein the plurality of fiber masses contained in the absorbent are randomly oriented in the thickness direction of the absorbent.
  13.  前記基本面は一方向に長い形状をしており、前記吸収体に含まれる複数の前記繊維塊の少なくとも一部は、該基本面の長手方向が該吸収体の厚み方向に沿うように配向している請求項1~12のいずれか1項に記載の吸収体。 The basic surface has a shape elongated in one direction, and at least a portion of the plurality of fiber masses included in the absorbent body is oriented such that the longitudinal direction of the basic surface is along the thickness direction of the absorbent body An absorbent according to any one of the preceding claims.
  14.  前記繊維塊と前記吸水性繊維との含有質量比が、前者/後者として、20/80~80/20である請求項1~13のいずれか1項に記載の吸収体。 The absorbent according to any one of claims 1 to 13, wherein a mass ratio of the fiber mass to the water-absorbent fiber is 20/80 to 80/20 as the former / the latter.
  15.  前記繊維塊の構成繊維が、前記基本面の面方向に配向している請求項1~14のいずれか1項に記載の吸収体。 The absorbent according to any one of claims 1 to 14, wherein constituent fibers of the fiber mass are oriented in the plane direction of the basic surface.
  16.  前記繊維塊は、前記吸収体中において、他の繊維塊又は前記吸水性繊維と交絡によって結合している他、他の繊維塊又は前記吸水性繊維と交絡し得る状態でも存在している請求項1~15のいずれか1項に記載の吸収体。 The fiber mass is bound in the absorbent body by entanglement with another fiber mass or the water absorbent fiber, and is also present in a state capable of being entangled with another fiber mass or the water absorbent fiber. The absorber according to any one of 1 to 15.
  17.  前記交絡によって結合している繊維塊と前記交絡し得る状態の繊維塊との合計数が、前記吸収体中の繊維塊の全数に対して、半数以上を占める請求項16に記載の吸収体。 The absorbent according to claim 16, wherein the total number of the fiber mass bonded by the entanglement and the fiber mass in the entangled state is more than half of the total number of the fiber mass in the absorbent.
  18.  他の前記繊維塊又は前記吸水性繊維との結合部を有する前記繊維塊の全数の70%以上が、該結合部が繊維の交絡によって形成されているものである請求項1~17のいずれか1項に記載の吸収体。 18. The fiber bundle according to any one of claims 1 to 17, wherein 70% or more of the total number of fiber bundles having a bond with the other fiber bundle or the water-absorbent fiber is formed. The absorber as described in 1.
  19.  前記繊維塊が不織布由来である請求項1~18のいずれか1項に記載の吸収体。 The absorbent according to any one of claims 1 to 18, wherein the fiber mass is derived from a non-woven fabric.
  20.  前記親水化剤が、アニオン性界面活性剤、カチオン性界面活性剤、両性界面活性材及びノニオン性界面活性剤からなる群から選ばれる1種又は2種以上を含む請求項1~19のいずれか1項に記載の吸収体。 20. The hydrophilic agent according to any one of claims 1 to 19, wherein the hydrophilic agent comprises one or more selected from the group consisting of anionic surfactants, cationic surfactants, amphoteric surfactants, and nonionic surfactants. The absorber as described in 1.
  21.  前記親水化剤がアニオン性界面活性剤を含む請求項20に記載の吸収体。 21. The absorber according to claim 20, wherein the hydrophilizing agent comprises an anionic surfactant.
  22.  前記アニオン性界面活性剤がアルキルスルホコハク酸塩を含む請求項21に記載の吸収体。 22. The absorber according to claim 21, wherein the anionic surfactant comprises alkyl sulfosuccinate.
  23.  請求項1~22のいずれか1項に記載の吸収体を具備する吸収性物品。 An absorbent article comprising the absorbent according to any one of claims 1 to 22.
  24.  前記吸収体の一面側に液透過性の表面シートを備え、該吸収体を厚み方向に二等分した場合における該表面シート側から相対的に近い側に、前記繊維塊が存在する請求項23に記載の吸収性物品。 A liquid-permeable top sheet is provided on one side of the absorbent body, and the fiber mass is present on the side relatively close from the top sheet side when the absorbent body is bisected in the thickness direction. The absorbent article as described in.
  25.  前記吸収体と、該吸収体の肌対向面側に配された表面シートとを具備し、前記合成繊維の水との接触角が、前記表面シートの水との接触角に比して小さく、且つ前記吸水性繊維の水との接触角以上である請求項23又は24に記載の吸収性物品。 The absorbent body and a surface sheet disposed on the skin facing surface side of the absorbent body, wherein the contact angle of the synthetic fiber with water is smaller than the contact angle of the surface sheet with water, The absorbent article according to claim 23 or 24, which is equal to or more than the contact angle of the water-absorbent fiber with water.
PCT/JP2018/036769 2017-10-03 2018-10-02 Absorbent and absorbent article WO2019069882A1 (en)

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CN111031986A (en) 2020-04-17
RU2020112146A (en) 2021-11-08

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