WO2019064605A1 - Battery storage device for vehicle - Google Patents
Battery storage device for vehicle Download PDFInfo
- Publication number
- WO2019064605A1 WO2019064605A1 PCT/JP2017/035754 JP2017035754W WO2019064605A1 WO 2019064605 A1 WO2019064605 A1 WO 2019064605A1 JP 2017035754 W JP2017035754 W JP 2017035754W WO 2019064605 A1 WO2019064605 A1 WO 2019064605A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- terminal
- battery
- case
- storage device
- side connection
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62J—CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
- B62J43/00—Arrangements of batteries
- B62J43/10—Arrangements of batteries for propulsion
- B62J43/16—Arrangements of batteries for propulsion on motorcycles or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/60—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
- B60L50/64—Constructional details of batteries specially adapted for electric vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62J—CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
- B62J43/00—Arrangements of batteries
- B62J43/20—Arrangements of batteries characterised by the mounting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/249—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a battery storage device for a vehicle that removably stores a battery.
- Some electric motorcycles and the like have a battery detachably mounted on a vehicle, and the battery can be detached from the vehicle body when the battery is charged or the like.
- a case-side connection terminal is provided in a protruding manner inside a battery case installed in a vehicle body frame.
- the terminal portion of the battery is connected to the case-side connection terminal in the battery case.
- the operator when inserting the battery into the battery case, the operator appropriately inserts the battery in order to suppress the load acting on the terminal portion of the battery and the case-side connection terminal. Need to adjust to.
- the problem to be solved is that when the battery is inserted into the battery case, the load acting on the battery terminal and the case-side connection terminal can be reduced, and the connection state of the power cable to the case-side connection terminal can be stabilized. To be able to maintain.
- a battery storage device of a vehicle includes a battery case (42) for storing a battery (62A, 62B), and a terminal portion of the battery (62A, 62B) stored in the battery case (42). And a case-side connection terminal (43) connected to the battery storage device of the vehicle, the case-side connection terminal (43) being in contact with the terminal portion (41) of the battery (62A, 62B)
- a terminal displacement mechanism (45) for displacing between a connection position (P1) to be connected and a retracted position (P2) separated from the connection position (P1) is provided, and the case-side connection terminal (43) comprises a plurality of The terminal pins (140, 141) are arranged side by side in a row, and a high voltage terminal pin (140) of the plurality of terminal pins (140, 141) is a plurality of the terminal pins (14). , 141), and the power cable (142) is connected to the high voltage terminal pin (140), and the connection state is maintained by the fixing
- the case side connection terminal (43) is displaced in advance to the retracted position.
- the batteries (62A, 62B) are inserted into the battery case (42) in this state.
- the terminal displacement mechanism (45) is operated so that the case side connection terminal (43) is displaced to the connection position (P1).
- the case side connection terminal (43) is displaced to the connection position (P1), and the case side connection terminal (43) is attached to the terminal portion (41) of the battery (62A, 62B) housed in the battery case (42).
- the fixing operation by the fixing means (146) can be easily performed.
- a shielding portion (154) is disposed outside the fixing means (146).
- the fixing means is constituted by a bolt (146) tightened from the outside in the line direction of the terminal pins (140, 141), and tightening of the bolt (146)
- the shielding portion (154) is disposed on the outer side in the insertion direction.
- the shielding portion (154) is provided outside the tightening direction of the bolt (146), it is possible to prevent a tool such as a driver from contacting the bolt (146) due to mischief or carelessness it can.
- the terminal displacement mechanism (45) has a terminal holding member (149) that holds the case-side connection terminal (43) and ascends and descends; 154) is integrally provided to the terminal holding member (149).
- the shielding portion (154) when the case-side connection terminal (43) moves up and down together with the terminal holding member (149) by the operation of the terminal displacement mechanism (45), the shielding portion (154) also moves up and down integrally with the terminal holding member (149). Therefore, when the case-side connection terminal (43) is stopped at either the retracted position (P2) or the connected position (P1), the shielding portion (154) similarly covers the outside of the fixing means (146). be able to.
- the terminal displacement mechanism (45) has a terminal holding member (149) which holds the case-side connection terminal (43) and moves up and down.
- a plurality of cables including the power cable (142) connected to the pins (140, 141) is supported by a cable support bracket (201) integrally provided on the terminal holding member (149).
- the cable connected to the terminal pins (140, 141) of the case-side connection terminal (43) is supported by the terminal holding member (149) through the cable support bracket (201).
- the cable is moved up and down integrally with the case-side connection terminal (43). For this reason, when this aspect is adopted, a load hardly acts on the connection portion between the cable and the case side connection terminal (43).
- the cable support bracket (201) is partially overlapped in the vertical direction with the connection portion of the power cable (142) and the high voltage terminal pin (140). It extends below the part.
- the cable support bracket (201) prevents the connection portion between the power cable (142) and the high-voltage terminal pin (140) from interfering with surrounding members when the terminal holding member (149) is lowered or the like. Can.
- FIG. 1 is a bottom view of a straddle-type electric vehicle according to an embodiment.
- FIG. 9 is a cross-sectional view of the straddle-type electric vehicle according to the embodiment, taken along line XX in FIG. 8;
- FIG. 10 is a cross-sectional view of a straddle-type electric vehicle according to an embodiment, taken along line XI-XI of FIG. 9;
- 1 is a perspective view of a battery support frame of a straddle-type electric vehicle according to an embodiment. It is a perspective view at the time of the battery non-fixed state of the battery storage apparatus which concerns on embodiment.
- FIG. 14 is a cross-sectional view taken along the line XVII-XVII in FIG. 13 of the battery storage device according to the embodiment. It is a perspective view which shows the terminal support part of the battery storage apparatus which concerns on embodiment. It is a perspective view which shows the battery fixing
- FIG. 18 is a cross-sectional view similar to FIG. 17 at the time of battery lock operation of the battery storage device according to the embodiment. It is the figure which described the side view (a) at the time of battery lock operation of the battery storage apparatus which concerns on embodiment, a perspective view (b), and a top view (c).
- FIG. 18 is a cross-sectional view similar to FIG. 17 at the time of battery lock operation of the battery storage device according to the embodiment. It is the figure which described the side view (a) at the time of battery lock operation of the battery storage apparatus which concerns on embodiment, a perspective view (b), and a top view (c).
- FIG. 18 is a cross-sectional view similar to FIG. 17 at the time of battery lock operation of the battery storage device according to the embodiment.
- FIG. 18 is a cross-sectional view similar to FIG. 17 at the time of battery lock completion of the battery storage device according to the embodiment. It is a partial cross-section side view at the time of the battery lock non-completion of the battery storage apparatus which concerns on embodiment, and a sheet
- FIG. 1 is a view showing the left side of an electric motorcycle 1 which is one form of a straddle-type electric vehicle.
- the motorcycle 1 according to the present embodiment is a scooter type vehicle having a step floor 9 on which a driver sitting on a seat 8 places a foot sole.
- the motorcycle 1 includes a front wheel 3 which is a steered wheel, and a rear wheel 4 which is a drive wheel.
- the front wheel 3 is rotatably supported by a pair of left and right front forks 6.
- the front wheel 3 is steerable by the bar handle 2.
- a front fender 50 F covering the upper side of the front wheel 3 is supported by the front fork 6.
- the rear wheel 4 is supported at the rear of a swing arm 20 swingably supported by a vehicle body frame F.
- the motorcycle 1 of the present embodiment is a unit-swinning type motorcycle, and the swing arm 20 decelerates the driving force of the electric motor 30 for driving the vehicle and the electric motor 30, and transmits it to the rear wheel axle 4a.
- a speed reduction mechanism 35 (see FIG. 6).
- a rear fender 50R covering the rear upper portion of the rear wheel 4 is supported via a fender support arm 40.
- a lower end portion of a rear cushion 7 which is a rear suspension component is connected to the fender support arm 40.
- the motorcycle 1 includes a pair of left and right step floors 9 on which the driver sitting on the seat 8 places the soles, and a center tunnel 10 extending in the longitudinal direction of the vehicle between the left and right step floors 9. .
- the center tunnel 10 is on the front side of the seat 8 and is formed lower than the seat 8.
- a space on the upper side of the center tunnel 10 is between the bar handle 2 and the seat 8 to form a straddle space when the driver straddles the vehicle body.
- the vehicle body frame F further extends downward from the lower region of the head pipe 12 after extending from the lower region of the head pipe 12 to the rear of the vehicle body, and a rear end thereof
- a pair of left and right lower frames 14 extending upward in a state of being slightly inclined rearward from the rear part, and a pair of left and right seat frames 15 extending diagonally upward from the substantially middle position in the front and rear direction of the left and right upper frames 13; Is equipped.
- the lower frame 14 has a down frame portion 14 a extending downward and rearward from the head pipe 12 and a rear frame portion 14 b extending upward from a rear portion of the down frame portion 14 a.
- an upper region of the lower extending portion 14a-1 of the down frame portion 14a and a rear region of the rear extending portion 14a-2 are connected by a middle frame 16.
- the lower extending portions 14a-1 of the left and right down frame portions 14a are mutually connected by the front cross member 18.
- front end regions of the rear extension parts 14a-2 of the left and right down frame parts 14a are mutually connected by the front lower cross member 19.
- Rear end regions of the rear extension portions 14a-2 of the left and right down frame portions 14a are mutually connected by a cross frame 51.
- the front cross member 18 and the front lower cross member 19 are formed of round steel pipes smaller in diameter than the lower frame 14.
- the front cross member 18 linearly extends along the vehicle width direction, and the front lower cross member 19 extends in a convex curve toward the front.
- the cross frame 51 linearly extends along the vehicle width direction, and is formed of a round steel pipe having substantially the same diameter as the lower frame 14.
- the front regions of the left and right seat frames 15 are mutually connected by the center cross member 52, and the rear ends are mutually connected by the rear cross member 53 and the rear cross plate 54.
- the center cross member 52 extends in a convex curve toward the upper front, and the rear cross member 53 extends linearly along the vehicle width direction.
- the center cross member 52 is formed of a round steel pipe having a diameter smaller than that of the seat frame 15, and the rear cross member 53 is formed of a round steel pipe having substantially the same diameter as the seat frame 15.
- rear frame portions 14 b of the lower frames 14 on the left and right, and the rear area of the corresponding seat frames 15 on the left and right are connected by a support frame 17.
- Rear cross members 55 interconnect the rear areas of the left and right support frames 17 with each other.
- the rear cross member 55 extends in a downwardly convex curved shape.
- the rear cross member 55 is formed of a round steel pipe having substantially the same diameter as the support frame 17.
- the main arm 21 is provided with a motor housing 23 for housing the electric motor 30 and a reduction gear housing 24 for storing the reduction gear 35.
- the motor housing portion 23 includes an inner cover 23a that covers the electric motor 30 from the inner side in the vehicle width direction, and an outer cover 23b that covers the electric motor 30 from the outer side in the vehicle width direction.
- the inner cover 23a is in the form of a box that opens outward in the vehicle width direction.
- the inner cover 23 a is integrally formed with the arm body 21 a of the main arm 21.
- the outer cover 23b is coupled to the inner cover 23a by a fastening member such as a bolt.
- the electric motor 30 is held by the main arm 21 of the swing arm 20 and disposed on the left side of the rear wheel 4.
- the electric motor 30 is an inner rotor type motor, and includes an inner rotor 32 having a motor output shaft 31 and a stator 33.
- the electric motor 30 is disposed in the rear area of the main arm 21 of the swing arm 20.
- the motor output shaft 31 is pivotally supported by the main arm 21 along the vehicle width direction.
- the motor output shaft 31 has an axis Cm1 (hereinafter referred to as "motor axis Cm1”) parallel to the rear wheel axis CR (the axis of the rear wheel axle 4a).
- Reference numerals 34a to 34c in FIG. 6 denote bearings for rotatably supporting the motor output shaft 31.
- the stator 33 has an annular stator yoke 33a fixed to the outer peripheral wall of the inner cover 23a, a plurality of teeth 33b joined to the stator yoke 33a and provided radially with respect to the motor axis Cm1, and each tooth 33b. And a wound coil 33c.
- a rotor sensor 33d is attached to the stator yoke 33a for detecting the rotational position of the inner rotor 32 by detecting the passage of the detection target 32c.
- the power supply unit for the electric motor 30 includes a pair of batteries 62A and 62B for storing electric power, and a power drive unit (PDU for converting DC power of these batteries 62A and 62B into AC power. And 63).
- Three-phase electric wires 60 u, 60 v, 60 w of the electric cable 60 are connected to the power drive unit 63.
- the batteries 62A and 62B and the power drive unit 63 are connected to each other by another electrical cable (not shown).
- the power drive unit 63 is disposed in a region surrounded by the left and right down frame portions 14 a of the lower frame 14 and the left and right upper frames 13 in the vehicle body frame F, and the vehicle width direction of the left and right middle frames 16. Located in the inner area.
- the power drive unit 63 is disposed in a space under the center tunnel 10 with a slight inclination.
- the reduction mechanism 35 shown in FIG. 6 includes a transmission shaft 36 supported in parallel with the motor output shaft 31 and the rear wheel axle 4a, a vehicle width inner end of the motor output shaft 31, and a vehicle width of the transmission shaft 36.
- First gear pairs 37a and 37b respectively provided on the inner side in the direction
- second gear pairs 38a and 38b respectively provided on the outer side of the transmission shaft 36 in the vehicle width direction and the left end of the rear wheel axle 4a; Is equipped.
- Reference numerals 4b to 4d in FIG. 6 denote bearings for rotatably supporting the rear wheel axle 4a.
- FIG. 9 is a view of the vicinity of the support portion of the swing arm 20 as viewed from below the vehicle.
- 10 is a cross-sectional view taken along the line XX in FIG. 8
- FIG. 11 is a cross-sectional view taken along the line XI-XI in FIG.
- an arm support member 65 projecting toward the rear of the vehicle is attached to the lower region of the rear frame portion 14b of the lower frame 14 on either side.
- a pivot shaft 57 which supports the front portion of the swing arm 20 so as to be pivotable is held.
- the arm support member 65 has a detailed structure to be described later, but in a side view, it is formed in a substantially triangular shape in which one top sandwiched between two sides protrudes toward the vehicle rear side.
- the pivot shaft 57 is held in the vicinity of a top projecting to the rear of the vehicle.
- a battery support stay 66 for supporting the battery storage device 64 is coupled to a substantially middle position between the left and right rear frame portions 14b of the vehicle body frame F in the vertical direction.
- the battery support stay 66 extends from the rear frame portion 14 b toward the vehicle rear side.
- a substay 67 extending toward the rear upper side is attached at a position slightly lower than the joint portion of the battery support stay 66 of each rear frame portion 14b on the left and right.
- the rear end portion of the sub stay 67 is coupled to the rear area of the battery support stay 66 from below.
- the bush 69 has a rubber elastic body (not shown) attached to the inside of the metal cylinder, and a metal shaft 69 a is attached to the axial center of the rubber elastic body.
- the shaft portion 69a passes through the bush 69 in the axial direction, and left and right end portions are fastened and fixed to upper regions of the first support bracket 68a and the second support bracket 68b.
- an upper support arm 70 is connected to the outer surface of the bush 69 so as to be inclined obliquely rearward and downward. As shown in FIG. 10, the upper support arm 70 is formed in a distorted substantially U-shaped cross-sectional shape, and is inclined inward in the vehicle width direction toward the rear side of the vehicle body.
- Upper support arms 70 integrally coupled to the bush 69 are symmetrically provided on both sides in the vehicle width direction of the vehicle.
- the rear ends of the left and right upper support arms 70 are connected to the left and right ends of a connecting rod 71 extending linearly along the vehicle width direction.
- a pair of rearward extension rods 73 extending toward the rear of the vehicle body is coupled to the cross frame 51.
- the rear extension rods 73 are coupled to two positions spaced to the left and right of the rear side surface of the cross frame 51.
- a support pipe 74 extending linearly along the vehicle width direction is connected.
- the pivot shaft 57 is rotatably inserted into the support pipe 74. Both ends of the pivot shaft 57 are supported by the left and right extending pieces 21 b at the front end of the swing arm 20. Therefore, the front end of the swing arm 20 is swingably supported by the support pipe 74.
- Reference numeral o1 in the figure is an axis of the pivot shaft 57 along the vehicle width direction.
- the electric cable 60 drawn forward from the connection with the electric motor 30 in the left arm body 21a of the swing arm 20 is, as shown in FIGS. 9 to 11, a car near the upper portion of the left side of the pivot shaft 57. It is bent to the right from the left position in the width direction, and is pulled forward at the right position in the vehicle width direction.
- the electric cable 60 drawn forward is connected to the power drive unit 63 in the space on the front side of the rear frame portion 14b.
- the area of the electric cable 60 that bends from the left side to the right side in the vehicle width direction on the front side of the swing arm 20 overlaps at least a part with the axis o1 of the pivot shaft 57 in top view as shown in FIG. As such, it is arranged in the above-mentioned wiring space 75.
- a part of the electric cable 60 which is bent from the left side to the right side in the vehicle width direction on the front side of the swing arm 20 is at the lower end of the battery support frame 110 constituting the skeleton of the battery storage device 64. It is supported.
- a clamp component 130 for holding the electric cable 60 is attached to a portion of the electric cable 60 straddling the lower part of the battery storage device 64 from the left to the right.
- the clamp component 130 is fastened and fixed to a cable support bracket 131 (cable support portion) provided at the lower end of the battery support frame 110.
- FIG. 12 is a view of the battery support frame 110 as viewed from above the left front.
- resin case portions 132F and 132R for detachably accommodating the batteries 62A and 62B are attached.
- the resin case portions 132F and 132R are disposed in the battery support frame 110 side by side in the front-rear direction.
- Each of the resin case portions 132F and 132R has an insertion and removal opening 136 (see FIGS. 13 and 15) opened upward.
- the battery accommodating portions in the resin case portions 132F and 132R are inclined obliquely downward toward the front.
- the batteries 62A and 62B are set inside the resin case parts 132F and 132R by sliding them obliquely into the resin case parts 132F and 132R through the insertion and removal opening 136. By inserting and removing the batteries 62A and 62B obliquely into the resin case portions 132F and 132R, a part of the weight of the batteries 62A and 62B is supported by the wall portions of the resin case portions 132F and 132R.
- the batteries 62A, 62B set in the resin case portions 132F, 132R are fixed to the resin case portions 132F, 132R and the battery support frame 110 by the lock mechanism 133 (battery fixing means) shown in FIG.
- the portions 41 are connected to the case side connection terminals 43 (see FIG. 17) in the resin case portions 132F and 132R.
- the battery support frame 110 supports, as shown in FIG. 12, the first support frame 111 supporting the front resin case portion 132F (see FIG. 8) and the rear resin case portion 132R (see FIG. 8).
- a second support frame 112 and a connection frame 113 connecting the first support frame 111 and the second support frame 112 are provided.
- the first support frame 111 includes a pair of left and right side frame portions 115L and 115R which are slightly inclined back and forth along the inclined posture (see FIG. 8) of the resin case portion 132F on the front side and the left and right sides.
- a cross pipe 116 connects lower ends of the frame parts 115L and 115R, and a front frame part 117 whose both sides are connected to lower areas of the left and right side frame parts 115L and 115R.
- the front frame portion 117 extends in the vehicle width direction in a curved shape that is convex forward.
- the front frame portion 117 is disposed in the front region of the front resin case portion 132F.
- the left and right side frame portions 115L and 115R extend in the longitudinal direction (substantially in the vertical direction) in a hat shape in cross section opening inward in the vehicle width direction.
- a mounting bracket 118 for mounting the battery support frame 110 to the vehicle body frame F is provided at the upper end portions of the side frame portions 115L and 115R.
- the mounting bracket 118 is provided with an internal thread portion 118a in which a bolt can be screwed.
- the mounting bracket 118 is fastened and fixed to a fixing bracket 105 (see FIG. 8 etc.) provided on the left and right corresponding seat frames 15 in front of the rear frame portion 14 b of the vehicle body frame F.
- the second support frame 112 includes a pair of left and right side frame portions 121L and 121R which are slightly inclined back and forth along the inclined posture (see FIG. 8) of the resin case portion 132R on the rear side and the left and right sides. It has a cross pipe 122 which connects lower ends of the frame portions 121L and 121R, and a rear frame portion 123 which is connected to the central region in the vertical direction of the left and right side frame portions 121L and 121R.
- the rear frame portion 123 extends in the vehicle width direction in a curved shape that is convex rearward.
- the rear frame portion 123 is disposed in the rear region of the rear resin case portion 132R.
- the left and right side frame portions 121L and 121R extend in the longitudinal direction (generally in the vertical direction) in a hat shape in cross section opening inward in the vehicle width direction.
- a mounting bracket 124 for mounting the battery support frame 110 to the vehicle body frame F is provided.
- the mounting bracket 124 is provided with a female screw portion 124 a in which a bolt can be screwed.
- the mounting bracket 124 is fastened and fixed to a fixing bracket 107 (see FIG. 8 or the like) provided on the left and right corresponding support frames 17 of the vehicle body frame F.
- the connecting frame 113 includes left and right connecting side frame portions 127L and 127R connecting the side frame portions 115L and 121L on the same left and right sides of the first support frame 111 and the second support frame 112 and the side frame portions 115R and 121R. It has the connection cross frame part 128 which connects the approximate center parts of the front-back direction of connection side frame parts 127L and 127R.
- the front resin case portion 132F is disposed on the front side of the connection cross frame portion 128, and the rear battery case 132R is disposed on the rear side of the connection cross frame portion 128.
- FIGS. 13 and 15 are views of the battery storage device 64 as viewed from the front upper left
- FIGS. 14 and 16 are views of a portion of the battery storage device 64 as viewed from the left side.
- 13 and 14 show the battery storage device 64 in the battery non-fixed state
- FIGS. 15 and 16 show the battery storage device 64 in the battery fixed state.
- the resin case portion 132F is removed for convenience of illustration.
- FIG. 17 is a view showing a cross section taken along line XVII-XVII in FIG. As shown in FIG. 17, the batteries 62A and 62B have terminal portions 41 in the depressions on the lower surface thereof.
- the terminal portion 41 is disposed on the lower surface of each of the batteries 62A and 62B near the front.
- the terminal portion 41 is electrically connected to the power drive unit 63 and a control unit (not shown) through a case side connection terminal 43 provided in the battery storage device 64.
- the terminal unit 41 supplies the battery voltage to the electric motor 30 via the power drive unit 63 (see FIG. 2), and outputs information (information such as voltage and temperature) of the batteries 62A and 62B to the control unit.
- the battery storage device 64 includes a battery case 42 for storing the batteries 62A and 62B, a case-side connection terminal 43 connected to the terminal portions 41 of the batteries 62A and 62B when storing the batteries 62A and 62B, and a case-side connection terminal 43.
- a lock mechanism 133 capable of fixing and holding the batteries 62A and 62B to the battery case 42, and an operation lever 44 capable of switching the lock mechanism 133 between the battery fixed state and the battery non-fixed state and operating the terminal displacement mechanism 45 And an operation member).
- the case-side connection terminal 43 It is a position away from the terminal portion 41 of 62A (62B) in the approach direction (downward) of the battery 62A (62B).
- the case side connection terminals 43 corresponding to the front and rear resin case portions 132F and 132R, the terminal displacement mechanism 45, the operation lever 44, the lock mechanism 133, and the like have the same configuration. Below, about these details, only a thing corresponding to resin case part 132F on the front side is explained, and explanation is omitted about a thing corresponding to resin case part 132R on the back side.
- the terminal portion 41 of the battery 62A (62B) controls various information of the battery 62A (62B) and a pair of high voltage terminals 47 for outputting the power of the battery 62A (62B) to the power drive unit 63 as shown in FIG. It has a plurality of signal terminals 48 for output to the unit.
- resin case portions 132F and 132R have an insertion / removal opening 136 opening upward, and storage and removal of batteries 62A and 62B are enabled through the insertion / removal opening 136. .
- the front and rear resin case portions 132F and 132R are both inclined forward toward the lower side.
- the bottom wall of each of the resin case portions 132F and 132R is inclined downward toward the rear as shown in FIG.
- a peripheral wall 137 a of the luggage box 137 is disposed on the upper portion of the battery support frame 110.
- the luggage box 137 is a resin box that has a box body behind the battery storage device 64 and can store articles inside.
- the peripheral wall 137a of the luggage box 137 extends forward from the box body of the luggage box 137, and the upper and lower sides of the front and rear resin case parts 132F and 132R of the battery storage device 64 and the front of the front resin case part 132F. Is surrounded by The upper portion of the peripheral wall 137a of the luggage box 137 is closed by a seat 8 for seating an occupant (see FIGS. 1, 27 and 28).
- the seat 8 can be opened and closed up and down with the front end side as a hinge fulcrum.
- the upper part of the luggage box 137 and the battery storage device 64 is opened and closed by the seat 8.
- FIG. 18 is a view of the case side connection terminal 43 and its supporting part as viewed obliquely from above.
- the case-side connection terminal 43 has a pair of high-voltage terminal pins 140 which can be fitted and connected to the high-voltage terminal 47 on the battery 62A (62B) side and a signal terminal on the battery 62A (62B) side.
- a plurality of signal terminal pins 141 which can be fitted and connected to 48 are provided.
- the high voltage terminal pins 140 and the signal terminal pins 141 are arranged in a line in the lateral direction of the vehicle.
- the high voltage terminal pins 140 are respectively disposed outside the plurality of signal terminal pins 141 in the vehicle width direction.
- the heights of the upper end portions of the high voltage terminal pins 140 disposed on both sides in the vehicle width direction are higher than the height of the upper end portion of the signal terminal pin 141. Therefore, when the case side connection terminal 43 is displaced integrally with the terminal support block 139 from the retracted position P2 to the connection position P1, the high voltage terminal pin 140 is a terminal portion on the battery 62A (62B) side prior to the signal terminal pin 141.
- a wire connection 145 is provided at the lower end of the terminal support block 139.
- the cable connection wall 143 is disposed on the outer side in the vehicle width direction of the signal line connection portion 145.
- a bolt 146 for connecting the metal lead of the power cable 142 to the high voltage terminal pin 140 is fastened to the cable connection wall 143 from the outside in the vehicle width direction.
- the bolt 146 constitutes a fixing means for electrically connecting the power cable 142 to the high voltage terminal pin 140 and also for firmly connecting physically and physically.
- a cable support bracket 201 is attached to the terminal support block 139 as shown in FIG.
- the cable support bracket 201 holds the power cable 142 and the signal line 144 bundled by the clamp device 202.
- the cable support bracket 201 is supported by a stay (not shown) protruding downward from a lower end portion of the terminal support block 139 near one side in the vehicle width direction.
- the cable support bracket 201 extends downward from the terminal support block 139 side and then curves in a substantially J shape in the vehicle width direction along the drawing direction of the power cable 142 and the signal line 144.
- the clamp device 202 is supported on the distal end side of the curved portion of the cable support bracket 201.
- the lower end of the cable support bracket 201 and the clamp device 202 are located below the cable connection wall 143 of the terminal support block 139 and the signal line connection portion 145.
- the cable support bracket 201 extends downward below the connecting portion while partially overlapping the connecting portion of the power cable 142 and the high voltage terminal pin 140 in the vertical direction. Further, in the cable support bracket 201, cables such as the clamp device 202 and the power cable 142 are held on one side of the plate-like portion, but the outer peripheral corner portion of the cable support bracket 201 on the side where the cables are arranged. Is chamfered. Thereby, even if the cables and the like come into contact with the outer peripheral corner portion of the cable support bracket 201, it is possible to reduce the load acting on the cables and the like.
- a pair of guide projections 147 which are case-side guide portions, project upward at a position outside the case-side connection terminal 43 of the terminal support block 139 in the vehicle width direction.
- the entire guide projection 147 is formed in a substantially cylindrical shape, and a spherical curved surface or a tapered tapered surface is provided at the tip thereof.
- the left and right guide protrusions 147 project upward from the upper end portions of the high voltage terminal pin 140 of the case-side connection terminal 43 and the signal terminal pin 141.
- the terminal displacement mechanism 45 includes a terminal holding member 149 that holds the case-side connection terminal 43 via the terminal support block 139.
- the terminal holding member 149 is made of a metal plate material, and a pair of left and right portions bent and extended upward from both end portions in the vehicle width direction of the base wall 149a extending in the vehicle width direction and the base wall 149a. And a connecting wall 149b.
- An elongated through hole 150 is formed in a central region in the vehicle width direction of the base wall 149a.
- the terminal support block 139 is held on the lower surface side of the base wall 149 a via the connection pin 151 and the spring unit 152. A part of the terminal support block 139 held by the base wall 149 a and the case-side connection terminal 43 protrude upward through the insertion hole 150 to the upper side of the base wall 149 a.
- Insertion holes 153 into which the connection pins 151 are inserted are formed at both edges of the terminal support block 139 in the vehicle width direction.
- the inner diameter of the insertion hole 153 is formed larger than the outer diameter of the connection pin 151.
- the terminal support block 139 is displaceable in a substantially horizontal direction (direction intersecting with the connection direction to the terminal portion 41) in the range of the gap between the insertion hole 153 and the connection pin 151. Therefore, the case-side connection terminal 43 supported by the terminal support block 139 is held by the terminal holding member 149 so as to be relatively displaceable in the direction intersecting the connection direction with respect to the terminal portion 41.
- connection pin 151 is slidably inserted into a support hole 198 provided in the base wall 149 a of the terminal holding member 149.
- a retaining flange 151 a is integrally provided at the upper end portion of the connection pin 151.
- the connecting pin 151 is prevented from coming off with respect to the base wall 149a by the abutment of the retaining flange 151a with the upper surface of the base wall 149a.
- the spring unit 152 has a cylindrical metal unit case 154 with a bottom, a disc-like stopper plate 155 that can abut the opening end of the unit case 154, and an inner bottom surface of the unit case 154 and the stopper plate 155. And a coil spring 156 which is an elastic member interposed therebetween.
- the spring unit 152 is disposed below the base wall 149a in a state where the outer bottom surface of the unit case 154 is in contact with the lower surface of the base wall 149a.
- the connection pin 151 penetrates the bottom wall of the unit case 154 and is coupled to the stopper plate 155 below the unit case 154. Further, the coil spring 156 is disposed in the circumferential area of the connection pin 151.
- the case-side connection terminal 43 and the terminal support block 139 are suspended and supported by the terminal holding member 149 via the spring unit 152 and the connection pin 151.
- the unit case 154 and the stopper plate 155 are maintained in the separated state until a predetermined or more pressing load is input to the case side connection terminal 43 from the upper side. In this state, when a predetermined pressure load is input to the case-side connection terminal 43, the terminal support block 139 is displaced downward relative to the terminal holding member 149 while the coil spring 156 is compressed and displaced.
- a part of the peripheral area of the terminal displacement mechanism 45 is covered by a cover member made of nonconductive rubber or resin.
- the left and right connecting walls 149b of the terminal holding member 149 are rotatably held at the lower end of the metal link plate 157 in the lower region outside the side of the resin case portion 132F (132R).
- the link plate 157 is a plate member elongated in one direction extending substantially in the vertical direction.
- the upper end portions of the left and right link plates 157 are rotatably connected to the tips of left and right lever pieces 44 a of the operation lever 44 which is an operation member.
- a middle region in the extending direction of the left and right lever pieces 44 a is pivotally supported by the left and right support stays 135 attached to the battery support frame 110.
- the left and right link plates 157 are pulled upward by turning the operation lever 44 in one direction (clockwise direction in FIGS.
- FIG. 16 is a reinforcement frame which is attached to lower end vicinity of the support stay 135 on either side, and reinforces the circumferential area of resin case part 132F (132R).
- FIG. 17B is a diagram showing an operation state of a portion E of FIG. 17A.
- the lock mechanism 133 for fixing the battery 62A (62B) to the battery case 42 includes a movable block 160.
- the movable block 160 is rotatably (displaceably) attached to the upper end portions of the left and right support stays 135 of the battery case 42.
- the movable block 160 pivots in the upper surface direction of the battery case 42 by receiving an operating force from the operating lever 44.
- the movable block 160 is pressed against the upper surface of the battery 62A (62B), and regulates displacement of the battery 62A (62B) in the removal direction.
- the first pivoting shaft 162 is arranged such that the axis o1 of the first pivoting shaft 162 overlaps the battery 62A (62B) accommodated in the resin case portion 132F (132R) (see FIG. 20 (c), FIG. 22 (c), FIG. 24 (c) etc.).
- the second pivoting shaft 163 is disposed so that the axis o2 of the second pivoting shaft 163 is located outside the battery 62A (62B) housed in the resin case portion 132F (132R) (see FIG. 20 (c), FIG. 22 (c), FIG. 24 (c) etc.).
- the operation lever 44 has an operation piece 44b extending along the vehicle width direction, and left and right lever pieces 44a bent and extended in substantially orthogonal directions from both end portions of the operation piece 44b.
- An intermediate region in the extending direction of the left and right lever pieces 44 a is supported by the first and second support stays 135 by the first pivot shaft 162.
- the left and right lever pieces 44a are formed to be bent in a substantially L shape in a side view (a substantially L shape in which the tip portion protrudes forward).
- the side of the operation piece 44b is referred to as a first extending part 44a-1 with the bent portion of the lever piece 44a interposed therebetween, and the side opposite to the operation piece 44b is referred to as a second extending segment 44a-2 with the bent portion interposed therebetween.
- the left and right lever pieces 44a are supported by the support stay 135 at a substantially intermediate position in the extension direction of the second extending piece 44a-2 via the first pivot shaft 162.
- the upper end portion of the link plate 157 is rotatably connected to the tip end portion of the second extending piece 44a-2 via a connection pin 164.
- the movable block 160 of the lock mechanism 133 has a pivot 160a, a displacement restricting wall 160b (battery restricting portion), an elastic block 160c (battery restricting portion), and a holding force receiving wall 160 d (holding force receiving portion) and a cam wall 160 e.
- the pivot portion 160 a is rotatably supported by the second pivot shaft 163.
- the displacement restricting wall 160b is connected to the pivot portion 160a, and when it is displaced to the inner region of the resin case portion 132F (132R), the displacement of the battery 62A (62B) in the floating direction can be restricted.
- the elastic block 160c is attached to one surface of the displacement regulating wall 160b, and directly abuts on the upper surface of the battery 62A when the displacement regulating wall 160b regulates the displacement of the battery 62A (62B) in the floating direction. At this time, the elastic block 160c is elastically deformed to cause the elastic force to act on the upper surface of the battery 62A.
- the displacement restricting wall 160b of the movable block 160 and the elastic block 160c are outside the batteries 62A and 62B in the battery unfixed state as viewed from the insertion direction of the batteries 62A and 62B with respect to the resin case portion 132F (132R). It is configured to be positioned (see FIG. 20 (c)) and to overlap with the batteries 62A and 62B in the battery fixed state (see FIGS. 22 (c) and 24 (c)).
- the holding force receiving wall 160d is provided continuously with the pivot portion 160a, and extends around the second rotation shaft 163 in a direction substantially perpendicular to the displacement control wall 160b.
- the holding force receiving wall 160d receives a holding load from the lever piece 44a of the operation lever 44, and maintains the state in which the displacement regulating wall 160b and the elastic block 160c regulate the displacement of the battery 62A (62B) in the floating direction.
- the cam wall 160e is a wall connecting the displacement restricting wall 160b and the holding force receiving wall 160d on the front side, and the back surface 160d-1 (holding force receiving surface) of the holding force receiving wall 160d from the displacement restricting wall 160b side It has a cam surface 160e-1 smoothly continuous in the direction.
- the holding force receiving wall 160 d (holding force receiving portion) is configured to overlap the lever piece 44 a of the operation lever 44 in the battery fixed state in a direction view along the first pivot shaft 162 (See Figure 19).
- the movable block 160 of the lock mechanism 133 has a lock release position in which the displacement restricting wall 160b and the elastic block 160c jump upward in response to the turning operation of the operation lever 44, and the displacement restricting wall 160b and the elastic block 160c are resin cases. It can be pivoted between the lock position in which the part 132F (132R) is inclined by approximately 90 degrees inward.
- the lock mechanism 133 is in the battery non-fixing state when the displacement restricting wall 160b and the elastic block 160c are in the unlocking position, and is in the battery fixing state when the displacement restricting wall 160b and the elastic block 160c are in the locking position.
- each movable block 160 is always urged
- a cam protrusion 165 which bulges rearward is formed.
- the cam projection 165 abuts on the cam surface 160e-1 of the movable block 160 in the flipped up state and is in sliding contact with the cam surface 160e-1 when the operation lever 44 is raised from the initial position to the upper rear side.
- the movable block 160 is pressed in the rotational direction. The movable block 160 is thereby turned from the unlocked position toward the locked position.
- the lock mechanism 133 and the terminal displacement mechanism 45 are operated by the common operation lever 44.
- the operating states of the lock mechanism 133 and the terminal displacement mechanism 45 are determined by the rotational operation position of the operation lever 44.
- the lock mechanism 133 fixes the battery 62A (62B) by the operation of the operation lever 44, and the terminal displacement mechanism 45 displaces the case side connection terminal 43 to the connection position P1 in that state. And so on.
- the battery 62A (62B) is inserted in the resin case portion 132F (132R) in this state.
- the case side connection terminal 43 is located at the retracted position P2 as shown in FIG.
- the movable block 160 of the lock mechanism 133 is positioned at the lock release position that has jumped upward.
- the lever piece 44a of the operation lever 44 comes in contact with the back surface side of the holding force receiving wall 160d of the movable block 160.
- the displacement restricting wall 160b of the movable block 160 is pivoted to a predetermined displacement restricting position, and the displacement of the battery 62A (62B) in the floating direction is restricted via the elastic block 160c.
- the terminal holding member 149 of the terminal displacement mechanism 45 is further raised by pulling up by the operation lever 44 via the link plate 157, and the case side connection terminal 43 is displaced to the connection position P1.
- the case side connection terminal 43 is fitted and connected to the terminal portion 41 of the battery 62A (62B).
- FIG. 27 is a partial cross-sectional side view showing the battery storage device 64 and the seat 8 when the operation lever 44 is in a state before the operation is completed.
- FIG. 28 is a partial cross-sectional side view showing the battery storage device 64 and the seat 8 when the operation lever 44 is in the operation completed state.
- the seat 8 has a hinge shaft 170 along the vehicle width direction on the front end side, and is rotatably supported by the vehicle body about the hinge shaft 170.
- a pair of protrusions 171A and 171B are provided separately from each other in the front and back direction. The protrusions 171A and 171B protrude downward from the back surface of the sheet 8.
- the operating lever 44 can be pushed to the operation complete position by bringing the projections 171A and 171B into contact with the upper surface of the operating piece 44b of the operating lever 44 when the seat 8 is closed. Further, in the case of the present embodiment, when the front and rear operation levers 44 are in the initial position, the projections 117A and 117B on the seat 8 side do not enter the space on the rear side of the operation lever 44 and do not contact the operation levers 44 It is set.
- a unit case 154 which doubles as a shielding portion is disposed on the outer side in the vehicle width direction of the bolt connecting the power cable 142. For this reason, it is possible to prevent a tool or the like from touching the bolt 146 which is the fixing means from the outside due to mischief or carelessness.
- the fixing means is constituted by the bolt 146 which is tightened from the outside in the direction of arrangement of the terminal pins of the case-side connection terminal 43 as in the present embodiment, The head of the bolt 146 can be easily operated by a tool, but the unit case 154 can prevent the tool such as a driver from coming into contact with the head of the bolt 146.
- a unit case 154 which is a shielding portion is provided integrally with the terminal holding member 149 of the terminal displacement mechanism 45. Therefore, when the case-side connection terminal 43 moves up and down integrally with the terminal holding member 149 by the operation of the terminal displacement mechanism 45, the unit case 154 also moves up and down together with the terminal holding member 149. Therefore, when this configuration is adopted, the unit case 154 similarly applies the outer portion of the bolt 146 in the vehicle width direction even when the case side connection terminal 43 is stopped at either the retracted position P2 or the connected position P1. It can be covered.
- a cable support bracket 201 for supporting the power cable 142 and the signal line 144 is provided integrally with the terminal holding member 149 of the terminal displacement mechanism 45. Therefore, when the case-side connection terminal 43 moves up and down integrally with the terminal holding member 149 by the operation of the terminal displacement mechanism 45, the cables supported by the cable support bracket 201 also move up and down together. Therefore, when this configuration is adopted, it is possible to reduce the load acting on the connection portion between the cables and the case-side connection terminal 43 when the case-side connection terminal 43 moves up and down.
- the present invention is not limited to the above embodiment, and various design changes can be made without departing from the scope of the invention.
- the fastening by the bolt 146 is adopted as a fixing means for connecting the power cable 142 to the high voltage terminal pin 140 and maintaining the connection between the two, but the fixing means is limited thereto Instead, it may be solder fixing or the like.
- vehicles adopting the battery storage device of the present invention are not limited to motorcycles, and include two-wheel and three-wheel vehicles of the front two wheels and one rear wheel, four-wheel vehicles and the like.
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Abstract
This battery storage device is provided with a terminal displacement mechanism (45). The terminal displacement mechanism (45) displaces a case-side connection terminal (43) between a connection position (P1) where the case-side connection terminal is brought into contact with and connected to a terminal (41) of a battery (62A, 62B) and a retreating position (P2) located apart from the connection position (P1). Among a plurality of terminal pins of the case-side connection terminal (43), a high-voltage terminal pin (140) is disposed at an end in the direction in which the terminal pins are arranged. A power cable (142) is connected to the high-voltage terminal pin (140), and the connection state is maintained by a fixing means (146).
Description
本発明は、バッテリを脱着可能に収納する車両のバッテリ収納装置に関する。
The present invention relates to a battery storage device for a vehicle that removably stores a battery.
電動式の二輪車等において、バッテリが車両に脱着可能に搭載され、バッテリの充電時等にバッテリを車体から取り外せるようにしたものがある。
Some electric motorcycles and the like have a battery detachably mounted on a vehicle, and the battery can be detached from the vehicle body when the battery is charged or the like.
この種の車両に採用されるバッテリ収納装置は、車体フレームに設置されたバッテリケースの内部にケース側接続端子が突設されている。このバッテリ収納装置の場合、バッテリの取付時に、バッテリをバッテリケース内に上方から挿入すると、バッテリの端子部がバッテリケース内のケース側接続端子に接続される。
In the battery storage device employed in this type of vehicle, a case-side connection terminal is provided in a protruding manner inside a battery case installed in a vehicle body frame. In the case of this battery storage device, when the battery is inserted, when the battery is inserted from above into the battery case, the terminal portion of the battery is connected to the case-side connection terminal in the battery case.
しかし、上記のバッテリ収納装置においては、バッテリをバッテリケースの内部に挿入する際に、バッテリの端子部とケース側接続端子に作用する負荷を抑制するために、作業者がバッテリの挿入挙動を適切に調整する必要がある。
However, in the above-described battery storage device, when inserting the battery into the battery case, the operator appropriately inserts the battery in order to suppress the load acting on the terminal portion of the battery and the case-side connection terminal. Need to adjust to.
解決しようとする課題は、バッテリケースにバッテリを挿入する際に、バッテリの端子部とケース側接続端子に作用する負荷を軽減でき、かつ、ケース側接続端子に対する電力ケーブルの接続状態を安定的に維持できるようにすることである。
The problem to be solved is that when the battery is inserted into the battery case, the load acting on the battery terminal and the case-side connection terminal can be reduced, and the connection state of the power cable to the case-side connection terminal can be stabilized. To be able to maintain.
本発明の一形態の車両のバッテリ収納装置は、バッテリ(62A,62B)を収納するバッテリケース(42)と、前記バッテリケース(42)に収納された前記バッテリ(62A,62B)の端子部(41)に接続されるケース側接続端子(43)と、を備えた車両のバッテリ収納装置において、前記ケース側接続端子(43)を、前記バッテリ(62A,62B)の端子部(41)に接触接続する接続位置(P1)と、当該接続位置(P1)から離間した退避位置(P2)との間で変位させる端子変位機構(45)を備え、前記ケース側接続端子(43)は、複数の端子ピン(140,141)を横並び一列に配列されて成り、複数の前記端子ピン(140,141)のうちの高圧の端子ピン(140)は、複数の前記端子ピン(140,141)の並び方向の端部に配置され、前記高圧の端子ピン(140)には、電力ケーブル(142)が接続されるとともに、固定手段(146)によって接続状態が維持されていることを特徴とする。
A battery storage device of a vehicle according to an aspect of the present invention includes a battery case (42) for storing a battery (62A, 62B), and a terminal portion of the battery (62A, 62B) stored in the battery case (42). And a case-side connection terminal (43) connected to the battery storage device of the vehicle, the case-side connection terminal (43) being in contact with the terminal portion (41) of the battery (62A, 62B) A terminal displacement mechanism (45) for displacing between a connection position (P1) to be connected and a retracted position (P2) separated from the connection position (P1) is provided, and the case-side connection terminal (43) comprises a plurality of The terminal pins (140, 141) are arranged side by side in a row, and a high voltage terminal pin (140) of the plurality of terminal pins (140, 141) is a plurality of the terminal pins (14). , 141), and the power cable (142) is connected to the high voltage terminal pin (140), and the connection state is maintained by the fixing means (146). It features.
上記の構成により、バッテリ(62A,62B)を車両に搭載する場合には、ケース側接続端子(43)を予め退避位置に変位させておく。バッテリ(62A,62B)は、この状態において、バッテリケース(42)内に挿入する。こうしてバッテリ(62A,62B)がバッテリケース(42)の内部に挿入されたところで、ケース側接続端子(43)が接続位置(P1)まで変位するように端子変位機構(45)を操作する。この結果、ケース側接続端子(43)が接続位置(P1)まで変位し、バッテリケース(42)に収納されたバッテリ(62A,62B)の端子部(41)にケース側接続端子(43)が接触接続される。バッテリ(62A,62B)をバッテリケース(42)に挿入する際には、バッテリ(62A,62B)の端子部(41)がケース側接続端子(43)に直接接触しないため、作業者のバッテリ(62A,62B)の挿入挙動等に拘わらず、バッテリ(62A,62B)の端子部(41)やケース側接続端子(43)に大きな負荷が作用するのを回避することができる。
また、ケース側接続端子(43)の高圧の端子ピン(140)は、複数の端子ピン(140,141)の並び方向の端部で電力ケーブル(142)に接続され、その接続状態が固定手段(146)によって維持されている。このため、ケース側接続端子(43)が端子変位機構(45)によって昇降操作されても、電力ケーブル(142)の接続状態が安定して維持される。また、高圧の端子ピン(140)は、複数の端子ピン(140,141)の並び方向の端部に配置されているため、固定手段(146)による固定作業を容易に行うことができる。 With the above configuration, when the battery (62A, 62B) is mounted on a vehicle, the case side connection terminal (43) is displaced in advance to the retracted position. The batteries (62A, 62B) are inserted into the battery case (42) in this state. Thus, when the battery (62A, 62B) is inserted into the battery case (42), the terminal displacement mechanism (45) is operated so that the case side connection terminal (43) is displaced to the connection position (P1). As a result, the case side connection terminal (43) is displaced to the connection position (P1), and the case side connection terminal (43) is attached to the terminal portion (41) of the battery (62A, 62B) housed in the battery case (42). Contact connected. When inserting the battery (62A, 62B) into the battery case (42), the terminal portion (41) of the battery (62A, 62B) does not directly contact the case-side connection terminal (43). Regardless of the insertion behavior or the like of 62A, 62B), it is possible to avoid that a large load acts on the terminal portion (41) of the battery (62A, 62B) and the case side connection terminal (43).
In addition, the high-voltage terminal pin (140) of the case-side connection terminal (43) is connected to the power cable (142) at the end in the direction in which the plurality of terminal pins (140, 141) are arranged. Maintained by (146). Therefore, even if the case-side connection terminal (43) is moved up and down by the terminal displacement mechanism (45), the connection state of the power cable (142) is stably maintained. Further, since the high-voltage terminal pin (140) is disposed at the end in the direction in which the plurality of terminal pins (140, 141) are arranged, the fixing operation by the fixing means (146) can be easily performed.
また、ケース側接続端子(43)の高圧の端子ピン(140)は、複数の端子ピン(140,141)の並び方向の端部で電力ケーブル(142)に接続され、その接続状態が固定手段(146)によって維持されている。このため、ケース側接続端子(43)が端子変位機構(45)によって昇降操作されても、電力ケーブル(142)の接続状態が安定して維持される。また、高圧の端子ピン(140)は、複数の端子ピン(140,141)の並び方向の端部に配置されているため、固定手段(146)による固定作業を容易に行うことができる。 With the above configuration, when the battery (62A, 62B) is mounted on a vehicle, the case side connection terminal (43) is displaced in advance to the retracted position. The batteries (62A, 62B) are inserted into the battery case (42) in this state. Thus, when the battery (62A, 62B) is inserted into the battery case (42), the terminal displacement mechanism (45) is operated so that the case side connection terminal (43) is displaced to the connection position (P1). As a result, the case side connection terminal (43) is displaced to the connection position (P1), and the case side connection terminal (43) is attached to the terminal portion (41) of the battery (62A, 62B) housed in the battery case (42). Contact connected. When inserting the battery (62A, 62B) into the battery case (42), the terminal portion (41) of the battery (62A, 62B) does not directly contact the case-side connection terminal (43). Regardless of the insertion behavior or the like of 62A, 62B), it is possible to avoid that a large load acts on the terminal portion (41) of the battery (62A, 62B) and the case side connection terminal (43).
In addition, the high-voltage terminal pin (140) of the case-side connection terminal (43) is connected to the power cable (142) at the end in the direction in which the plurality of terminal pins (140, 141) are arranged. Maintained by (146). Therefore, even if the case-side connection terminal (43) is moved up and down by the terminal displacement mechanism (45), the connection state of the power cable (142) is stably maintained. Further, since the high-voltage terminal pin (140) is disposed at the end in the direction in which the plurality of terminal pins (140, 141) are arranged, the fixing operation by the fixing means (146) can be easily performed.
本発明の一形態の車両のバッテリ収納装置は、前記固定手段(146)の外側には遮蔽部(154)が配置されている。
In a battery storage device of a vehicle according to one aspect of the present invention, a shielding portion (154) is disposed outside the fixing means (146).
この場合、固定手段(146)の外側が遮蔽部(154)によって覆われているため、悪戯や不注意等によって外部から固定手段(146)に触れるのを防ぐことができる。
In this case, since the outside of the fixing means (146) is covered by the shielding part (154), it is possible to prevent touching the fixing means (146) from the outside by mischief or carelessness.
本発明の一形態の車両のバッテリ収納装置は、前記固定手段は、前記端子ピン(140,141)の並び方向の外側から締め込まれるボルト(146)によって構成され、前記ボルト(146)の締め込み方向の外側に前記遮蔽部(154)が配置されている。
In the battery storage device of a vehicle according to one aspect of the present invention, the fixing means is constituted by a bolt (146) tightened from the outside in the line direction of the terminal pins (140, 141), and tightening of the bolt (146) The shielding portion (154) is disposed on the outer side in the insertion direction.
この場合、ボルト(146)の締め込み方向の外側に遮蔽部(154)が設けられているため、悪戯や不注意等によってドライバー等の工具がボルト(146)に接触するのを防止することができる。
In this case, since the shielding portion (154) is provided outside the tightening direction of the bolt (146), it is possible to prevent a tool such as a driver from contacting the bolt (146) due to mischief or carelessness it can.
本発明の一形態の車両のバッテリ収納装置は、前記端子変位機構(45)は、前記ケース側接続端子(43)を保持して昇降する端子保持部材(149)を有し、前記遮蔽部(154)は、前記端子保持部材(149)に一体に設けられている。
In the battery storage device of a vehicle according to one aspect of the present invention, the terminal displacement mechanism (45) has a terminal holding member (149) that holds the case-side connection terminal (43) and ascends and descends; 154) is integrally provided to the terminal holding member (149).
この場合、端子変位機構(45)の操作によってケース側接続端子(43)が端子保持部材(149)とともに昇降する際に、遮蔽部(154)も端子保持部材(149)と一体に昇降する。このため、ケース側接続端子(43)が退避位置(P2)と接続位置(P1)のいずれの位置に停止したときにも、遮蔽部(154)によって固定手段(146)の外側を同様に覆うことができる。
In this case, when the case-side connection terminal (43) moves up and down together with the terminal holding member (149) by the operation of the terminal displacement mechanism (45), the shielding portion (154) also moves up and down integrally with the terminal holding member (149). Therefore, when the case-side connection terminal (43) is stopped at either the retracted position (P2) or the connected position (P1), the shielding portion (154) similarly covers the outside of the fixing means (146). be able to.
本発明の一形態の車両のバッテリ収納装置は、前記端子変位機構(45)は、前記ケース側接続端子(43)を保持して昇降する端子保持部材(149)を有し、複数の前記端子ピン(140,141)に接続される前記電力ケーブル(142)を含む複数のケーブルは、前記端子保持部材(149)に一体に設けられたケーブル支持ブラケット(201)に支持されている。
In the battery storage device of a vehicle according to one aspect of the present invention, the terminal displacement mechanism (45) has a terminal holding member (149) which holds the case-side connection terminal (43) and moves up and down. A plurality of cables including the power cable (142) connected to the pins (140, 141) is supported by a cable support bracket (201) integrally provided on the terminal holding member (149).
この場合、ケース側接続端子(43)の端子ピン(140,141)に接続されるケーブルがケーブル支持ブラケット(201)を介して端子保持部材(149)に支持されるため、端子保持部材(149)が昇降操作されるときには、ケーブルがケース側接続端子(43)と一体に昇降する。このため、この態様を採用した場合には、ケーブルとケース側接続端子(43)の接続部に負荷が作用しにくくなる。
In this case, the cable connected to the terminal pins (140, 141) of the case-side connection terminal (43) is supported by the terminal holding member (149) through the cable support bracket (201). The cable is moved up and down integrally with the case-side connection terminal (43). For this reason, when this aspect is adopted, a load hardly acts on the connection portion between the cable and the case side connection terminal (43).
本発明の一形態の車両のバッテリ収納装置は、ケーブル支持ブラケット(201)は、前記電力ケーブル(142)と前記高圧の端子ピン(140)の接続部と上下方向で一部重なりつつ、前記接続部よりも下方に延びている。
In the battery storage device of a vehicle according to one aspect of the present invention, the cable support bracket (201) is partially overlapped in the vertical direction with the connection portion of the power cable (142) and the high voltage terminal pin (140). It extends below the part.
この場合、端子保持部材(149)の下降時等に、電力ケーブル(142)と高圧の端子ピン(140)の接続部が周囲の部材と干渉するのを、ケーブル支持ブラケット(201)によって防ぐことができる。
In this case, the cable support bracket (201) prevents the connection portion between the power cable (142) and the high-voltage terminal pin (140) from interfering with surrounding members when the terminal holding member (149) is lowered or the like. Can.
本発明の車両のバッテリ収納装置は、バッテリがバッテリケースに挿入された後にケース側接続端子をバッテリの端子部に接続することができるため、バッテリの挿入時にバッテリの端子部とケース側接続端子に作用する負荷を軽減することができる。
また、本発明の車両のバッテリ収納装置は、ケース側接続端子の高圧の端子ピンが、複数の端子ピンの並び方向の端部で電力ケーブルに接続され、その接続状態が固定手段によって維持されているため、ケース側接続端子が昇降しても、電力ケーブルの接続状態を安定して維持することができる。 The battery storage device of the vehicle according to the present invention can connect the case side connection terminal to the terminal portion of the battery after the battery is inserted into the battery case, so when the battery is inserted, the battery terminal portion and the case side connection terminal The acting load can be reduced.
Further, in the battery storage device of the vehicle according to the present invention, the high voltage terminal pins of the case side connection terminals are connected to the power cable at the end in the arranging direction of the plurality of terminal pins, and the connection state is maintained by the fixing means Therefore, even if the case-side connection terminal moves up and down, the connection state of the power cable can be stably maintained.
また、本発明の車両のバッテリ収納装置は、ケース側接続端子の高圧の端子ピンが、複数の端子ピンの並び方向の端部で電力ケーブルに接続され、その接続状態が固定手段によって維持されているため、ケース側接続端子が昇降しても、電力ケーブルの接続状態を安定して維持することができる。 The battery storage device of the vehicle according to the present invention can connect the case side connection terminal to the terminal portion of the battery after the battery is inserted into the battery case, so when the battery is inserted, the battery terminal portion and the case side connection terminal The acting load can be reduced.
Further, in the battery storage device of the vehicle according to the present invention, the high voltage terminal pins of the case side connection terminals are connected to the power cable at the end in the arranging direction of the plurality of terminal pins, and the connection state is maintained by the fixing means Therefore, even if the case-side connection terminal moves up and down, the connection state of the power cable can be stably maintained.
以下、本発明の実施形態について図面を参照して説明する。なお、以下の説明における前後左右等の向きは、特に記載が無ければ以下に説明する車両における向きと同一とする。また、以下の説明に用いる図中適所には、車両前方を示す矢印FR、車両左側方を示す矢印LH、車両上方を示す矢印UPが示されている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following description, directions such as front, rear, left, and right are the same as the directions in the vehicle described below unless otherwise specified. Further, an arrow FR indicating the front of the vehicle, an arrow LH indicating the left side of the vehicle, and an arrow UP indicating the upper side of the vehicle are shown at appropriate positions in the drawings used for the following description.
図1は、鞍乗型電動車両の一形態である電動式の自動二輪車1の左側面を示す図である。本実施形態の自動二輪車1は、シート8に着座した運転者が足裏を載せ置くステップフロア9を有するスクータ型の車両である。
自動二輪車1は、操向輪である前輪3と、駆動輪である後輪4と、を備えている。前輪3は、左右一対のフロントフォーク6に回転可能に支持されている。また、前輪3は、バーハンドル2によって操向可能とされている。フロントフォーク6には、前輪3の上方側を覆うフロントフェンダ50Fが支持されている。 FIG. 1 is a view showing the left side of anelectric motorcycle 1 which is one form of a straddle-type electric vehicle. The motorcycle 1 according to the present embodiment is a scooter type vehicle having a step floor 9 on which a driver sitting on a seat 8 places a foot sole.
Themotorcycle 1 includes a front wheel 3 which is a steered wheel, and a rear wheel 4 which is a drive wheel. The front wheel 3 is rotatably supported by a pair of left and right front forks 6. The front wheel 3 is steerable by the bar handle 2. A front fender 50 F covering the upper side of the front wheel 3 is supported by the front fork 6.
自動二輪車1は、操向輪である前輪3と、駆動輪である後輪4と、を備えている。前輪3は、左右一対のフロントフォーク6に回転可能に支持されている。また、前輪3は、バーハンドル2によって操向可能とされている。フロントフォーク6には、前輪3の上方側を覆うフロントフェンダ50Fが支持されている。 FIG. 1 is a view showing the left side of an
The
後輪4は、車体フレームFに揺動可能に支持されたスイングアーム20の後部に支持されている。本実施形態の自動二輪車1は、ユニットスイニング式の自動二輪車であり、スイングアーム20には、車両駆動用の電動モータ30と、電動モータ30の駆動力を減速して後輪車軸4aに伝達する減速機構35(図6参照。)と、が搭載されている。スイングアーム20の後端部には、後輪4の後上部を覆うリアフェンダ50Rがフェンダ支持アーム40を介して支持されている。フェンダ支持アーム40には、リア側のサペンション部品であるリアクッション7の下端部が連結されている。
The rear wheel 4 is supported at the rear of a swing arm 20 swingably supported by a vehicle body frame F. The motorcycle 1 of the present embodiment is a unit-swinning type motorcycle, and the swing arm 20 decelerates the driving force of the electric motor 30 for driving the vehicle and the electric motor 30, and transmits it to the rear wheel axle 4a. And a speed reduction mechanism 35 (see FIG. 6). At the rear end of the swing arm 20, a rear fender 50R covering the rear upper portion of the rear wheel 4 is supported via a fender support arm 40. A lower end portion of a rear cushion 7 which is a rear suspension component is connected to the fender support arm 40.
また、自動二輪車1は、シート8に着座した運転者が足裏を載せ置く左右一対のステップフロア9と、左右のステップフロア9の間で車両前後方向に延びるセンタートンネル10と、を備えている。センタートンネル10は、シート8の前方側にあってシート8よりも低く形成されている。センタートンネル10の上方側の空間部は、バーハンドル2とシート8の間にあって、運転者が車体を跨ぐ際の跨ぎ空間を形成している。
In addition, the motorcycle 1 includes a pair of left and right step floors 9 on which the driver sitting on the seat 8 places the soles, and a center tunnel 10 extending in the longitudinal direction of the vehicle between the left and right step floors 9. . The center tunnel 10 is on the front side of the seat 8 and is formed lower than the seat 8. A space on the upper side of the center tunnel 10 is between the bar handle 2 and the seat 8 to form a straddle space when the driver straddles the vehicle body.
図2は、シート8やカバー類を取り去った自動二輪車1を左側方から見た図である。図3は、自動二輪車1の車体フレームFを左側方から見た図であり、図4は、車体フレームFを左前部上方から見た図である。また、図5は、車体フレームFを上方から見た図である。
車体フレームFは、複数種の鋼材を溶接等により一体に接合して形成されている。車体フレームFは、前端部に、ヘッドパイプ12を備えている。ヘッドパイプ12は、ステアリングステム11(図1,図2参照。)と左右のフロントフォーク6を介して前輪3を操向可能に保持する。 FIG. 2 is a left side view of themotorcycle 1 from which the seat 8 and the covers have been removed. FIG. 3 is a left side view of a vehicle body frame F of the motorcycle 1. FIG. 4 is a left front side view of the vehicle body frame F. 5 is a view of the vehicle body frame F as viewed from above.
The vehicle body frame F is formed by integrally joining a plurality of types of steel materials by welding or the like. The body frame F includes ahead pipe 12 at the front end. The head pipe 12 steerably holds the front wheel 3 via the steering stem 11 (see FIGS. 1 and 2) and the front forks 6 on the left and right.
車体フレームFは、複数種の鋼材を溶接等により一体に接合して形成されている。車体フレームFは、前端部に、ヘッドパイプ12を備えている。ヘッドパイプ12は、ステアリングステム11(図1,図2参照。)と左右のフロントフォーク6を介して前輪3を操向可能に保持する。 FIG. 2 is a left side view of the
The vehicle body frame F is formed by integrally joining a plurality of types of steel materials by welding or the like. The body frame F includes a
車体フレームFは、さらに、ヘッドパイプ12の上下方向の略中間領域から後斜め下方に延びる左右一対のアッパフレーム13と、ヘッドパイプ12の下部領域から下方に延びた後に車体後方に延び、その後端部から後方に若干傾斜した状態で上方に向かって延びる左右一対のロアフレーム14と、左右のアッパフレーム13の前後方向の略中間位置から後斜め上方に向かって延びる左右一対のシートフレーム15と、を備えている。ロアフレーム14は、ヘッドパイプ12から下部後方に延びるダウンフレーム部14aと、ダウンフレーム部14aの後部から上方に向かって延びるリアフレーム部14bとを有している。
The vehicle body frame F further extends downward from the lower region of the head pipe 12 after extending from the lower region of the head pipe 12 to the rear of the vehicle body, and a rear end thereof A pair of left and right lower frames 14 extending upward in a state of being slightly inclined rearward from the rear part, and a pair of left and right seat frames 15 extending diagonally upward from the substantially middle position in the front and rear direction of the left and right upper frames 13; Is equipped. The lower frame 14 has a down frame portion 14 a extending downward and rearward from the head pipe 12 and a rear frame portion 14 b extending upward from a rear portion of the down frame portion 14 a.
左右の各リアフレーム部14bの上端部は、左右の対応するシートフレーム15の前後方向の略中間位置に結合されている。左右のシートフレーム15の上部には、乗員の着座するシート8が取り付けられている。シート8は、前端側をヒンジ支点として上下に開閉可能とされている。
また、左右のアッパフレーム13の後端部は、左右の対応するリアフレーム部14bの下端近傍に結合されている。 The upper end portions of the left and rightrear frame portions 14b are coupled to substantially middle positions in the front-rear direction of the corresponding seat frames 15 on the left and right. Seats 8 on which the occupants are seated are attached to the upper portions of the left and right seat frames 15. The seat 8 can be opened and closed up and down with the front end side as a hinge fulcrum.
Further, the rear end portions of the left and rightupper frames 13 are joined to the vicinity of the lower ends of the corresponding left and right rear frame portions 14b.
また、左右のアッパフレーム13の後端部は、左右の対応するリアフレーム部14bの下端近傍に結合されている。 The upper end portions of the left and right
Further, the rear end portions of the left and right
左右の各ロアフレーム14は、ダウンフレーム部14aの下方延出部14a-1の上部領域と後方延出部14a-2の後部領域とがミドルフレーム16によって連結されている。左右のダウンフレーム部14aの下方延出部14a-1同士は、前クロスメンバ18によって相互に連結されている。また、左右のダウンフレーム部14aの後方延出部14a-2の前端領域同士は、前下クロスメンバ19によって相互に連結されている。左右のダウンフレーム部14aの後方延出部14a-2の後端領域同士は、クロスフレーム51によって相互に連結されている。前クロスメンバ18と前下クロスメンバ19は、ロアフレーム14よりも小径の丸鋼管によって形成されている。前クロスメンバ18は、車幅方向に沿って直線状に延び、前下クロスメンバ19は、前方に凸の湾曲状をなして延びている。クロスフレーム51は、車幅方向に沿って直線状に延び、ロアフレーム14と略同径の丸鋼管によって形成されている。
In each of the lower frames 14 on the left and right sides, an upper region of the lower extending portion 14a-1 of the down frame portion 14a and a rear region of the rear extending portion 14a-2 are connected by a middle frame 16. The lower extending portions 14a-1 of the left and right down frame portions 14a are mutually connected by the front cross member 18. Further, front end regions of the rear extension parts 14a-2 of the left and right down frame parts 14a are mutually connected by the front lower cross member 19. Rear end regions of the rear extension portions 14a-2 of the left and right down frame portions 14a are mutually connected by a cross frame 51. The front cross member 18 and the front lower cross member 19 are formed of round steel pipes smaller in diameter than the lower frame 14. The front cross member 18 linearly extends along the vehicle width direction, and the front lower cross member 19 extends in a convex curve toward the front. The cross frame 51 linearly extends along the vehicle width direction, and is formed of a round steel pipe having substantially the same diameter as the lower frame 14.
左右のシートフレーム15は、前部領域同士がセンタークロスメンバ52によって相互に連結されるとともに、後端部同士がリアクロスメンバ53とリアクロスプレート54によって相互に連結されている。センタークロスメンバ52は、上前方に凸の湾曲状をなして延びており、リアクロスメンバ53は、車幅方向に沿って直線状に延びている。センタークロスメンバ52は、シートフレーム15よりも小径の丸鋼管によって形成され、リアクロスメンバ53は、シートフレーム15と略同径の丸鋼管によって形成されている。
The front regions of the left and right seat frames 15 are mutually connected by the center cross member 52, and the rear ends are mutually connected by the rear cross member 53 and the rear cross plate 54. The center cross member 52 extends in a convex curve toward the upper front, and the rear cross member 53 extends linearly along the vehicle width direction. The center cross member 52 is formed of a round steel pipe having a diameter smaller than that of the seat frame 15, and the rear cross member 53 is formed of a round steel pipe having substantially the same diameter as the seat frame 15.
また、左右の各ロアフレーム14のリアフレーム部14bと、左右の対応するシートフレーム15の後部領域とはサポートフレーム17によって連結されている。左右のサポートフレーム17の後部領域間は、リアクロスメンバ55によって相互に連結されている。リアクロスメンバ55は、下方に凸の湾曲状をなして延びている。リアクロスメンバ55は、サポートフレーム17と略同径の丸鋼管によって形成されている。
Further, the rear frame portions 14 b of the lower frames 14 on the left and right, and the rear area of the corresponding seat frames 15 on the left and right are connected by a support frame 17. Rear cross members 55 interconnect the rear areas of the left and right support frames 17 with each other. The rear cross member 55 extends in a downwardly convex curved shape. The rear cross member 55 is formed of a round steel pipe having substantially the same diameter as the support frame 17.
図6は、自動二輪車1の図1のVI-VI線に沿う断面を示す図である。
スイングアーム20は、後輪4の前方から後輪4の左側方に向けて延びるメインアーム21と、メインアーム21の前右側部から後輪4の右側方に向けて車幅方向内側に湾曲しつつ延びるサブアーム22と、を備えている。図中符号CLは、車両の車幅方向の中心線である。 6 is a view showing a cross section of themotorcycle 1 along the line VI-VI in FIG.
Theswing arm 20 is curved inward in the vehicle width direction from the front right side of the main arm 21 to the right side of the rear wheel 4 and the main arm 21 extending from the front of the rear wheel 4 to the left side of the rear wheel 4 And an extending sub arm 22. The reference symbol CL in the drawing is a center line in the vehicle width direction of the vehicle.
スイングアーム20は、後輪4の前方から後輪4の左側方に向けて延びるメインアーム21と、メインアーム21の前右側部から後輪4の右側方に向けて車幅方向内側に湾曲しつつ延びるサブアーム22と、を備えている。図中符号CLは、車両の車幅方向の中心線である。 6 is a view showing a cross section of the
The
メインアーム21には、電動モータ30を収容するモータ収容部23と、減速機構35を収容する減速機構収容部24と、が設けられている。
モータ収容部23は、電動モータ30を車幅方向内側から覆う内側カバー23aと、電動モータ30を車幅方向外側から覆う外側カバー23bと、を備えている。
内側カバー23aは、車幅方向外側に開口する箱状をなしている。内側カバー23aは、メインアーム21のアーム本体部21aに一体に形成されている。外側カバー23bは、ボルト等の締結部材によって内側カバー23aと結合されている。 Themain arm 21 is provided with a motor housing 23 for housing the electric motor 30 and a reduction gear housing 24 for storing the reduction gear 35.
Themotor housing portion 23 includes an inner cover 23a that covers the electric motor 30 from the inner side in the vehicle width direction, and an outer cover 23b that covers the electric motor 30 from the outer side in the vehicle width direction.
Theinner cover 23a is in the form of a box that opens outward in the vehicle width direction. The inner cover 23 a is integrally formed with the arm body 21 a of the main arm 21. The outer cover 23b is coupled to the inner cover 23a by a fastening member such as a bolt.
モータ収容部23は、電動モータ30を車幅方向内側から覆う内側カバー23aと、電動モータ30を車幅方向外側から覆う外側カバー23bと、を備えている。
内側カバー23aは、車幅方向外側に開口する箱状をなしている。内側カバー23aは、メインアーム21のアーム本体部21aに一体に形成されている。外側カバー23bは、ボルト等の締結部材によって内側カバー23aと結合されている。 The
The
The
図7は、メインアーム21を左側前部上方から見た図である。
図6,図7に示すように、メインアーム21は、後輪4の前方において、車幅方向に亘って延在するアーム基部21cと、アーム基部21cの左側の端部から車体後方側に向かって延びるアーム本体部21aと、を有している。サブアーム22は、アーム基部21cの右側面に結合されている。アーム基部21cの左右の両端部には、前方に向かって延出する延出片21bが突設されている。左右の延出片21bには、車幅方向に貫通する挿通孔56が形成されている。挿通孔56には、後に詳述するピボット軸57が回動可能に保持される。左右の各延出片21bからアーム基部21cにかけての上面は、後部上方側に向かって傾斜して延びている。この部分は、ピボット軸57との連結部から後上方に傾斜して延びる上方傾斜部58とされている。 FIG. 7 is a view of themain arm 21 as viewed from the upper left front side.
As shown in FIGS. 6 and 7, themain arm 21 extends from the left end of the arm base 21c extending in the vehicle width direction in front of the rear wheel 4 to the rear of the vehicle body. And an arm body 21a extending in an axial direction. The sub arm 22 is coupled to the right side surface of the arm base 21 c. At the left and right ends of the arm base 21c, extension pieces 21b extending forward are provided in a protruding manner. The left and right extending pieces 21b are formed with insertion holes 56 penetrating in the vehicle width direction. A pivot shaft 57, which will be described in detail later, is rotatably held in the insertion hole 56. The upper surfaces from the left and right extending pieces 21b to the arm base 21c extend obliquely toward the rear upper side. This portion is an upper inclined portion 58 that extends obliquely upward and rearward from the connecting portion with the pivot shaft 57.
図6,図7に示すように、メインアーム21は、後輪4の前方において、車幅方向に亘って延在するアーム基部21cと、アーム基部21cの左側の端部から車体後方側に向かって延びるアーム本体部21aと、を有している。サブアーム22は、アーム基部21cの右側面に結合されている。アーム基部21cの左右の両端部には、前方に向かって延出する延出片21bが突設されている。左右の延出片21bには、車幅方向に貫通する挿通孔56が形成されている。挿通孔56には、後に詳述するピボット軸57が回動可能に保持される。左右の各延出片21bからアーム基部21cにかけての上面は、後部上方側に向かって傾斜して延びている。この部分は、ピボット軸57との連結部から後上方に傾斜して延びる上方傾斜部58とされている。 FIG. 7 is a view of the
As shown in FIGS. 6 and 7, the
図6に示すように、電動モータ30は、スイングアーム20のメインアーム21に保持されて後輪4の左側方に配置されている。電動モータ30は、インナロータ型のモータであり、モータ出力軸31を有するインナロータ32と、ステータ33と、を備えている。電動モータ30は、スイングアーム20のメインアーム21の後部領域に配置されている。
As shown in FIG. 6, the electric motor 30 is held by the main arm 21 of the swing arm 20 and disposed on the left side of the rear wheel 4. The electric motor 30 is an inner rotor type motor, and includes an inner rotor 32 having a motor output shaft 31 and a stator 33. The electric motor 30 is disposed in the rear area of the main arm 21 of the swing arm 20.
モータ出力軸31は、車幅方向に沿うようにしてメインアーム21に軸支されている。モータ出力軸31は、後輪軸線CR(後輪車軸4aの軸線)と平行な軸線Cm1(以下、「モータ軸線Cm1」と言う。)を持つ。図6中の符号34a~34cは、モータ出力軸31を回転可能に支持する軸受である。
The motor output shaft 31 is pivotally supported by the main arm 21 along the vehicle width direction. The motor output shaft 31 has an axis Cm1 (hereinafter referred to as "motor axis Cm1") parallel to the rear wheel axis CR (the axis of the rear wheel axle 4a). Reference numerals 34a to 34c in FIG. 6 denote bearings for rotatably supporting the motor output shaft 31.
インナロータ32は、筒状をなすインナロータ本体32aと、インナロータ本体32aの外周面に設けられたマグネット32bと、を備えている。インナロータ本体32aの径方向中央部は、モータ出力軸31とスプライン結合されている。インナロータ本体32aの車幅方向内端部の外周面には、被検知体32cが取り付けられている。
The inner rotor 32 is provided with a cylindrical inner rotor main body 32a and magnets 32b provided on the outer peripheral surface of the inner rotor main body 32a. A radially central portion of the inner rotor main body 32 a is splined to the motor output shaft 31. An object to be detected 32c is attached to the outer peripheral surface of the inner end portion of the inner rotor main body 32a in the vehicle width direction.
ステータ33は、内側カバー23aの外周壁に固定された環状のステータヨーク33aと、ステータヨーク33aに接合され、かつモータ軸線Cm1に対して放射状に設けられた複数のティース33bと、各ティース33bに巻回したコイル33cと、を備えている。ステータヨーク33aには、被検知体32cの通過を検知することでインナロータ32の回転位置を検出するロータセンサ33dが取り付けられている。
The stator 33 has an annular stator yoke 33a fixed to the outer peripheral wall of the inner cover 23a, a plurality of teeth 33b joined to the stator yoke 33a and provided radially with respect to the motor axis Cm1, and each tooth 33b. And a wound coil 33c. A rotor sensor 33d is attached to the stator yoke 33a for detecting the rotational position of the inner rotor 32 by detecting the passage of the detection target 32c.
図8は、図2のスイングアーム20の支持部付近を拡大して示した図である。
同図に示すように、電動モータ30には電気ケーブル60が接続されている。電気ケーブル60は、車体フレームF側の電力供給部と、電動モータ30の三相の各コイル33cを電気的に接続するケーブルであり、三相の電線60u,60v,60wの束の周囲が保護材61(図11参照。)によって被覆されている。なお、電気ケーブル60の太さは充分に太く、保護材61の最大外径は、ピボット軸57の外径よりも大きくなっている。電動モータ30に接続された電気ケーブル60はスイングアーム20のアーム本体部21aの車幅方向外側の側面に沿って前方に向かって引き出されている。アーム本体部21aの側方における電気ケーブル60の配線部は、図8に示すように、アーム本体部21aに取り付けられたアームカバー39によって覆われる。 FIG. 8 is an enlarged view of the vicinity of the support portion of theswing arm 20 of FIG.
As shown in the figure, anelectric cable 60 is connected to the electric motor 30. The electric cable 60 is a cable for electrically connecting the power supply unit on the vehicle body frame F side and the three-phase coils 33c of the electric motor 30, and the periphery of the bundle of the three-phase electric wires 60u, 60v, 60w is protected It is covered by the material 61 (see FIG. 11). The electric cable 60 is sufficiently thick, and the maximum outer diameter of the protective member 61 is larger than the outer diameter of the pivot shaft 57. The electric cable 60 connected to the electric motor 30 is drawn forward along the lateral side of the arm body 21 a of the swing arm 20 in the vehicle width direction. The wiring portion of the electric cable 60 on the side of the arm body 21a is covered by an arm cover 39 attached to the arm body 21a, as shown in FIG.
同図に示すように、電動モータ30には電気ケーブル60が接続されている。電気ケーブル60は、車体フレームF側の電力供給部と、電動モータ30の三相の各コイル33cを電気的に接続するケーブルであり、三相の電線60u,60v,60wの束の周囲が保護材61(図11参照。)によって被覆されている。なお、電気ケーブル60の太さは充分に太く、保護材61の最大外径は、ピボット軸57の外径よりも大きくなっている。電動モータ30に接続された電気ケーブル60はスイングアーム20のアーム本体部21aの車幅方向外側の側面に沿って前方に向かって引き出されている。アーム本体部21aの側方における電気ケーブル60の配線部は、図8に示すように、アーム本体部21aに取り付けられたアームカバー39によって覆われる。 FIG. 8 is an enlarged view of the vicinity of the support portion of the
As shown in the figure, an
ここで、電動モータ30に対する電力供給部は、図2に示すように、電力を蓄積する一対のバッテリ62A,62Bと、これらのバッテリ62A,62Bの直流電力を交流電力に変換するパワードライブユニット(PDU)63と、を有している。電気ケーブル60の三相の電線60u,60v,60wは、パワードライブユニット63に接続されている。また、バッテリ62A,62Bとパワードライブユニット63は、図示しない別の電気ケーブルによって相互に接続されている。
Here, as shown in FIG. 2, the power supply unit for the electric motor 30 includes a pair of batteries 62A and 62B for storing electric power, and a power drive unit (PDU for converting DC power of these batteries 62A and 62B into AC power. And 63). Three-phase electric wires 60 u, 60 v, 60 w of the electric cable 60 are connected to the power drive unit 63. Also, the batteries 62A and 62B and the power drive unit 63 are connected to each other by another electrical cable (not shown).
なお、パワードライブユニット63は、車体フレームFのうちの、ロアフレーム14の左右のダウンフレーム部14aと、左右のアッパフレーム13とに囲まれた領域に配置され、左右のミドルフレーム16の車幅方向内側領域に位置している。パワードライブユニット63は、センタートンネル10の下方の空間部に若干前傾斜した状態で配置されている。
The power drive unit 63 is disposed in a region surrounded by the left and right down frame portions 14 a of the lower frame 14 and the left and right upper frames 13 in the vehicle body frame F, and the vehicle width direction of the left and right middle frames 16. Located in the inner area. The power drive unit 63 is disposed in a space under the center tunnel 10 with a slight inclination.
バッテリ62A,62Bは、シート8の下方に設けられたバッテリ収納装置64の内部に前後に並んで配置されている。バッテリ62A,62Bは、いずれも略直方体状に形成され、互いに同一構成とされている。バッテリ62A,62Bは、直列に結線されることで、所定の高電圧(例えば、48V~72V)が得られるようになっている。例えば、バッテリ62A,62Bは、充放電が可能なエネルギーストレージとして、リチウムイオンバッテリで構成されている。
The batteries 62 </ b> A and 62 </ b> B are arranged side by side in the inside of a battery storage device 64 provided below the seat 8. The batteries 62A and 62B are each formed in a substantially rectangular parallelepiped shape, and have the same configuration. The batteries 62A and 62B are connected in series to obtain a predetermined high voltage (for example, 48 V to 72 V). For example, the batteries 62A and 62B are configured of lithium ion batteries as energy storage capable of charging and discharging.
また、電動モータ30は、図示しない制御ユニットによって制御される。制御ユニットは、図示しないスロットル開度センサ等からの情報を受け、運転者の操作意思や走行状況等に応じて電動モータ30のドライバに所定の制御信号を出力する。
The electric motor 30 is controlled by a control unit (not shown). The control unit receives information from a throttle opening sensor or the like (not shown), and outputs a predetermined control signal to the driver of the electric motor 30 according to the driver's operation intention, the traveling condition, and the like.
また、図6に示す減速機構35は、モータ出力軸31及び後輪車軸4aと平行に軸支された伝達軸36と、モータ出力軸31の車幅方向内端部及び伝達軸36の車幅方向内側部にそれぞれ設けられた第1のギヤ対37a,37bと、伝達軸36の車幅方向外側部及び後輪車軸4aの左端部にそれぞれ設けられた第2のギヤ対38a,38bと、を備えている。図6中の符号4b~4dは、後輪車軸4aを回転可能に支持する軸受である。
Further, the reduction mechanism 35 shown in FIG. 6 includes a transmission shaft 36 supported in parallel with the motor output shaft 31 and the rear wheel axle 4a, a vehicle width inner end of the motor output shaft 31, and a vehicle width of the transmission shaft 36. First gear pairs 37a and 37b respectively provided on the inner side in the direction, and second gear pairs 38a and 38b respectively provided on the outer side of the transmission shaft 36 in the vehicle width direction and the left end of the rear wheel axle 4a; Is equipped. Reference numerals 4b to 4d in FIG. 6 denote bearings for rotatably supporting the rear wheel axle 4a.
モータ出力軸31、伝達軸36及び後輪車軸4aは、前側から順に前後に間隔をあけて配置されている。伝達軸36は、モータ軸線Cm1と平行な軸線Ct1(以下、「伝達軸線Ct1」と言う。)を持つ。図6中の符号39a,39bは、伝達軸36を回転可能に支持する軸受である。
モータ出力軸31の回転は、上記の減速機構35の構成により、所定の減速比に減速されて後輪車軸4aに伝達される。 Themotor output shaft 31, the transmission shaft 36 and the rear wheel axle 4a are arranged in order from the front side at intervals in the front-rear direction. The transmission shaft 36 has an axis Ct1 (hereinafter, referred to as "transmission axis Ct1") parallel to the motor axis Cm1. Reference numerals 39a and 39b in FIG. 6 denote bearings for rotatably supporting the transmission shaft 36.
The rotation of themotor output shaft 31 is decelerated to a predetermined reduction ratio and transmitted to the rear wheel axle 4a by the above-described configuration of the reduction mechanism 35.
モータ出力軸31の回転は、上記の減速機構35の構成により、所定の減速比に減速されて後輪車軸4aに伝達される。 The
The rotation of the
図9は、スイングアーム20の支持部付近を車両の下方から見た図である。また、図10は、図8のX-X線に沿う断面を示す図であり、図11は、図9のXI-XI線に沿う断面を示す図である。
図8とこれらの図に示すように、左右のロアフレーム14のうちのリアフレーム部14bの下部領域には、車両後方に向かって突出するアーム支持部材65が取り付けられている。アーム支持部材65の後端部の近傍には、スイングアーム20の前部を揺動可能に支持するピボット軸57が保持されている。アーム支持部材65は、詳細な構造は後に説明するが、側面視において、二辺に挟まれた一つの頂部が車両後方側に突出する略三角形状をなすように形成されている。ピボット軸57は、車両後方に突出する頂部付近に保持されている。 FIG. 9 is a view of the vicinity of the support portion of theswing arm 20 as viewed from below the vehicle. 10 is a cross-sectional view taken along the line XX in FIG. 8, and FIG. 11 is a cross-sectional view taken along the line XI-XI in FIG.
As shown in FIG. 8 and these drawings, anarm support member 65 projecting toward the rear of the vehicle is attached to the lower region of the rear frame portion 14b of the lower frame 14 on either side. In the vicinity of the rear end portion of the arm support member 65, a pivot shaft 57 which supports the front portion of the swing arm 20 so as to be pivotable is held. The arm support member 65 has a detailed structure to be described later, but in a side view, it is formed in a substantially triangular shape in which one top sandwiched between two sides protrudes toward the vehicle rear side. The pivot shaft 57 is held in the vicinity of a top projecting to the rear of the vehicle.
図8とこれらの図に示すように、左右のロアフレーム14のうちのリアフレーム部14bの下部領域には、車両後方に向かって突出するアーム支持部材65が取り付けられている。アーム支持部材65の後端部の近傍には、スイングアーム20の前部を揺動可能に支持するピボット軸57が保持されている。アーム支持部材65は、詳細な構造は後に説明するが、側面視において、二辺に挟まれた一つの頂部が車両後方側に突出する略三角形状をなすように形成されている。ピボット軸57は、車両後方に突出する頂部付近に保持されている。 FIG. 9 is a view of the vicinity of the support portion of the
As shown in FIG. 8 and these drawings, an
図8,図10に示すように、車体フレームFの左右の各リアフレーム部14bの上下方向の略中間位置には、バッテリ収納装置64を支持するためのバッテリ支持ステー66が結合されている。バッテリ支持ステー66は、リアフレーム部14bから車体後方側に向かって延びている。また、左右の各リアフレーム部14bのバッテリ支持ステー66の結合部よりも若干下方位置には、後部上方側に向かって延びるサブステー67が取り付けられている。サブステー67の後端部は、バッテリ支持ステー66の後部領域に下方から結合されている。
As shown in FIGS. 8 and 10, a battery support stay 66 for supporting the battery storage device 64 is coupled to a substantially middle position between the left and right rear frame portions 14b of the vehicle body frame F in the vertical direction. The battery support stay 66 extends from the rear frame portion 14 b toward the vehicle rear side. Further, a substay 67 extending toward the rear upper side is attached at a position slightly lower than the joint portion of the battery support stay 66 of each rear frame portion 14b on the left and right. The rear end portion of the sub stay 67 is coupled to the rear area of the battery support stay 66 from below.
左右の各リアフレーム部14bの下部領域と、左右の対応するサブステー67には、金属板から成る第1支持ブラケット68aと第2支持ブラケット68bが取り付けられている。第1支持ブラケット68aは、リアフレーム部14bとサブステー67の車幅方向外側領域に接合され、第2支持ブラケット68bは、リアフレーム部14bとサブステー67の車幅方向内側領域に接合されている。図10に示すように、第1支持ブラケット68aと第2支持ブラケット68bの上部領域の間は所定幅離間しており、その離間した空間部内にブッシュ69が配置されている。ブッシュ69は金属筒の内部に図示しないゴム弾性体が取り付けられ、そのゴム弾性体の軸心部に金属製の軸部69aが取り付けられている。軸部69aは、ブッシュ69を軸方向に沿って貫通し、左右の端部が、第1支持ブラケット68aと第2支持ブラケット68bの上部領域に締結固定されている。また、ブッシュ69の外面には、後部斜め下方に傾斜して延びる上側支持アーム70が連結されている。上側支持アーム70は、図10に示すように、歪な略コ字状の断面形状に形成されるとともに、車体後方側に向かって車幅方向内側に傾斜している。
A first support bracket 68a and a second support bracket 68b made of metal plates are attached to lower regions of the left and right rear frame portions 14b and corresponding left and right sub stays 67, respectively. The first support bracket 68 a is joined to the outer side area of the rear frame portion 14 b and the sub stay 67 in the vehicle width direction, and the second support bracket 68 b is joined to the inner side area of the rear frame portion 14 b and the sub stay 67. As shown in FIG. 10, the upper regions of the first support bracket 68a and the second support bracket 68b are separated by a predetermined width, and the bush 69 is disposed in the separated space. The bush 69 has a rubber elastic body (not shown) attached to the inside of the metal cylinder, and a metal shaft 69 a is attached to the axial center of the rubber elastic body. The shaft portion 69a passes through the bush 69 in the axial direction, and left and right end portions are fastened and fixed to upper regions of the first support bracket 68a and the second support bracket 68b. Further, an upper support arm 70 is connected to the outer surface of the bush 69 so as to be inclined obliquely rearward and downward. As shown in FIG. 10, the upper support arm 70 is formed in a distorted substantially U-shaped cross-sectional shape, and is inclined inward in the vehicle width direction toward the rear side of the vehicle body.
ブッシュ69と一体に結合された上側支持アーム70は、車両の車幅方向両側に対称に設けられている。左右の上側支持アーム70の後部の端部同士は、車幅方向に沿って直線状に延びる連結ロッド71の左右の各端部に結合されている。
Upper support arms 70 integrally coupled to the bush 69 are symmetrically provided on both sides in the vehicle width direction of the vehicle. The rear ends of the left and right upper support arms 70 are connected to the left and right ends of a connecting rod 71 extending linearly along the vehicle width direction.
また、第1支持ブラケット68aと第2支持ブラケット68bは、左右の各リアフレーム部14bの下方において、両者の下部領域が相互に接合されている。以下、この下部領域の接合部を「支持ブラケット68a,68bの下部接合部」と呼ぶ。車幅方向両側の支持ブラケット68a,68bの下部接合部には、車幅方向に沿って直線状に延びるクロスフレーム51の両端部が結合されている。クロスフレーム51は、リアフレーム部14bと略同径の丸鋼管によって形成されている。
Further, lower regions of the first support bracket 68a and the second support bracket 68b are joined to each other below the left and right rear frame portions 14b. Hereinafter, the joint portion in the lower region is referred to as "a lower joint portion of the support brackets 68a and 68b". Both end portions of a cross frame 51 extending linearly along the vehicle width direction are connected to lower joint portions of the support brackets 68a and 68b on both sides in the vehicle width direction. The cross frame 51 is formed of a round steel pipe having substantially the same diameter as the rear frame portion 14 b.
クロスフレーム51には、車体後方側に向かって延びる一対の後方延出ロッド73が結合されている。後方延出ロッド73は、クロスフレーム51の後側面の左右に離間した二位置に結合されている。左右の後方延出ロッド73の後端部には、車幅方向に沿って直線状に延びる支持パイプ74が結合されている。支持パイプ74には、ピボット軸57が回動可能に挿通されている。ピボット軸57の両端部は、スイングアーム20の前端の左右の延出片21bに支持されている。したがって、スイングアーム20の前端部は、支持パイプ74に揺動可能に支持されている。なお、図中の符号o1は、車幅方向に沿うピボット軸57の軸線である。
A pair of rearward extension rods 73 extending toward the rear of the vehicle body is coupled to the cross frame 51. The rear extension rods 73 are coupled to two positions spaced to the left and right of the rear side surface of the cross frame 51. At the rear end of the left and right rear extension rods 73, a support pipe 74 extending linearly along the vehicle width direction is connected. The pivot shaft 57 is rotatably inserted into the support pipe 74. Both ends of the pivot shaft 57 are supported by the left and right extending pieces 21 b at the front end of the swing arm 20. Therefore, the front end of the swing arm 20 is swingably supported by the support pipe 74. Reference numeral o1 in the figure is an axis of the pivot shaft 57 along the vehicle width direction.
また、左右の後方延出ロッド73の後部寄りの中間領域には、左右の上側支持アーム70の後端部が連結された連結ロッド71が結合されている。したがって、左右の後方延出ロッド73の中間領域は、車体前方側に向かって斜め上方に傾斜して延びる一対の上側支持アーム70を介して左右のリアフレーム部14bに支持されている。なお、本実施形態の場合、左右の上側支持アーム70が、リアフレーム部14bから後下方に傾斜して延びる下方傾斜部を構成している。
本実施形態におけるアーム支持部材65は、以上説明したクロスフレーム51、後方延出ロッド73、支持パイプ74、上側支持アーム70、連結ロッド71等によって構成されている。 A connectingrod 71 to which rear end portions of the left and right upper support arms 70 are connected is coupled to an intermediate region of the left and right rear extension rods 73 near the rear. Accordingly, the middle region of the left and right rear extension rods 73 is supported by the left and right rear frame portions 14b via a pair of upper support arms 70 that extend obliquely upward toward the front of the vehicle body. In the case of the present embodiment, the upper support arms 70 on the left and right sides form a downward inclined portion that extends obliquely downward and rearward from the rear frame portion 14b.
Thearm support member 65 in the present embodiment is configured by the cross frame 51, the rear extension rod 73, the support pipe 74, the upper support arm 70, the connection rod 71, and the like described above.
本実施形態におけるアーム支持部材65は、以上説明したクロスフレーム51、後方延出ロッド73、支持パイプ74、上側支持アーム70、連結ロッド71等によって構成されている。 A connecting
The
ここで、アーム支持部材65とスイングアーム20の前部領域とに跨る領域の上方には、電気ケーブル60が配索される配索空間75が確保されている。この配索空間75は、アーム支持部材65及びスイングアーム20と、バッテリ収納装置64とに囲まれた空間である。また、アーム支持部材65の上側支持アーム70(下方傾斜部)と、スイングアーム20の前部領域の上方傾斜部58とは、図8,図11に示すように、側面視が略V字状の凹形状部76を形成している。この凹形状部76は、配索空間75の一部を構成し、電気ケーブル60の少なくとも一部が配索されるようになっている。
Here, above the area straddling the arm support member 65 and the front area of the swing arm 20, a wiring space 75 in which the electric cable 60 is arranged is secured. The wiring space 75 is a space surrounded by the arm support member 65, the swing arm 20, and the battery storage device 64. Further, as shown in FIGS. 8 and 11, the upper support arm 70 (lower inclined portion) of the arm support member 65 and the upper inclined portion 58 of the front region of the swing arm 20 have a substantially V-shaped side view. The concave portion 76 is formed. The concave portion 76 constitutes a part of the wiring space 75, and at least a part of the electric cable 60 is arranged.
スイングアーム20の左側のアーム本体部21aにおいて、電動モータ30との接続部から前方に引き出された電気ケーブル60は、図9~図11に示すように、ピボット軸57の左側部上方付近の車幅方向の左側位置から右側に屈曲し、車幅方向の右側位置において前方に引き出されている。前方に引き出された電気ケーブル60は、リアフレーム部14bの前方側の空間部において、パワードライブユニット63に接続されている。電気ケーブル60のうちの、スイングアーム20の前部側で車幅方向の左側から右側に屈曲する領域は、図9に示すように、上面視で少なくとも一部がピボット軸57の軸線o1と重なるように、上記の配索空間75に配置されている。
The electric cable 60 drawn forward from the connection with the electric motor 30 in the left arm body 21a of the swing arm 20 is, as shown in FIGS. 9 to 11, a car near the upper portion of the left side of the pivot shaft 57. It is bent to the right from the left position in the width direction, and is pulled forward at the right position in the vehicle width direction. The electric cable 60 drawn forward is connected to the power drive unit 63 in the space on the front side of the rear frame portion 14b. The area of the electric cable 60 that bends from the left side to the right side in the vehicle width direction on the front side of the swing arm 20 overlaps at least a part with the axis o1 of the pivot shaft 57 in top view as shown in FIG. As such, it is arranged in the above-mentioned wiring space 75.
また、電気ケーブル60のうちの、スイングアーム20の前部側で車幅方向の左側から右側に屈曲する領域の一部は、バッテリ収納装置64の骨格部を構成するバッテリ支持フレーム110の下端に支持されている。具体的には、図9~図11に示すように、電気ケーブル60のうちのバッテリ収納装置64の下方を左から右に跨ぐ部分には、電気ケーブル60を保持するクランプ部品130が取り付けられており、そのクランプ部品130がバッテリ支持フレーム110の下端に設けられたケーブル支持ブラケット131(ケーブル支持部)に締結固定されている。
Further, a part of the electric cable 60 which is bent from the left side to the right side in the vehicle width direction on the front side of the swing arm 20 is at the lower end of the battery support frame 110 constituting the skeleton of the battery storage device 64. It is supported. Specifically, as shown in FIGS. 9 to 11, a clamp component 130 for holding the electric cable 60 is attached to a portion of the electric cable 60 straddling the lower part of the battery storage device 64 from the left to the right. The clamp component 130 is fastened and fixed to a cable support bracket 131 (cable support portion) provided at the lower end of the battery support frame 110.
図12は、バッテリ支持フレーム110を左前部上方から見た図である。
バッテリ支持フレーム110の内側には、図8に示すように、バッテリ62A,62Bを脱着可能に収容する樹脂ケース部132F,132Rが取り付けられるようになっている。樹脂ケース部132F,132Rは、バッテリ支持フレーム110内に前後に並んで配置される。各樹脂ケース部132F,132Rは、上方に向けて開口する挿脱口136(図13,15参照)を有している。各樹脂ケース部132F,132R内のバッテリ収容部は前部下方に向かって斜めに傾斜している。バッテリ62A,62Bは、挿脱口136を通して樹脂ケース部132F,132R内に斜めにスライドさせることで、樹脂ケース部132F,132Rの内部にセットされる。バッテリ62A,62Bは、樹脂ケース部132F,132R内に斜めにして挿脱されることによって、バッテリ62A,62Bの重量の一部が樹脂ケース部132F,132Rの壁部に支持される。 FIG. 12 is a view of thebattery support frame 110 as viewed from above the left front.
Inside thebattery support frame 110, as shown in FIG. 8, resin case portions 132F and 132R for detachably accommodating the batteries 62A and 62B are attached. The resin case portions 132F and 132R are disposed in the battery support frame 110 side by side in the front-rear direction. Each of the resin case portions 132F and 132R has an insertion and removal opening 136 (see FIGS. 13 and 15) opened upward. The battery accommodating portions in the resin case portions 132F and 132R are inclined obliquely downward toward the front. The batteries 62A and 62B are set inside the resin case parts 132F and 132R by sliding them obliquely into the resin case parts 132F and 132R through the insertion and removal opening 136. By inserting and removing the batteries 62A and 62B obliquely into the resin case portions 132F and 132R, a part of the weight of the batteries 62A and 62B is supported by the wall portions of the resin case portions 132F and 132R.
バッテリ支持フレーム110の内側には、図8に示すように、バッテリ62A,62Bを脱着可能に収容する樹脂ケース部132F,132Rが取り付けられるようになっている。樹脂ケース部132F,132Rは、バッテリ支持フレーム110内に前後に並んで配置される。各樹脂ケース部132F,132Rは、上方に向けて開口する挿脱口136(図13,15参照)を有している。各樹脂ケース部132F,132R内のバッテリ収容部は前部下方に向かって斜めに傾斜している。バッテリ62A,62Bは、挿脱口136を通して樹脂ケース部132F,132R内に斜めにスライドさせることで、樹脂ケース部132F,132Rの内部にセットされる。バッテリ62A,62Bは、樹脂ケース部132F,132R内に斜めにして挿脱されることによって、バッテリ62A,62Bの重量の一部が樹脂ケース部132F,132Rの壁部に支持される。 FIG. 12 is a view of the
Inside the
樹脂ケース部132F,132R内にセットされたバッテリ62A,62Bは、図8に示すロック機構133(バッテリ固定手段)によって樹脂ケース部132F,132Rとバッテリ支持フレーム110に固定されるとともに、後述する端子部41(図17参照)が各樹脂ケース部132F,132R内でケース側接続端子43(図17参照)に接続される。
The batteries 62A, 62B set in the resin case portions 132F, 132R are fixed to the resin case portions 132F, 132R and the battery support frame 110 by the lock mechanism 133 (battery fixing means) shown in FIG. The portions 41 (see FIG. 17) are connected to the case side connection terminals 43 (see FIG. 17) in the resin case portions 132F and 132R.
バッテリ支持フレーム110は、図12に示すように、前方側の樹脂ケース部132F(図8参照)を支持する第1支持フレーム111と、後方側の樹脂ケース部132R(図8参照)を支持する第2支持フレーム112と、第1支持フレーム111と第2支持フレーム112とを連結する連結フレーム113と、を備えている。
The battery support frame 110 supports, as shown in FIG. 12, the first support frame 111 supporting the front resin case portion 132F (see FIG. 8) and the rear resin case portion 132R (see FIG. 8). A second support frame 112 and a connection frame 113 connecting the first support frame 111 and the second support frame 112 are provided.
第1支持フレーム111は、前方側の樹脂ケース部132Fの傾斜姿勢(図8参照)に沿って前後に若干傾斜して上下に延在する左右一対のサイドフレーム部115L,115Rと、左右のサイドフレーム部115L,115Rの下端部同士を連結するクロスパイプ116と、両側部が左右のサイドフレーム部115L,115Rの下部領域に結合されたフロントフレーム部117と、を有している。フロントフレーム部117は、前方に凸の湾曲形状をなして車幅方向に延びている。フロントフレーム部117は、前方側の樹脂ケース部132Fの前部領域に配置される。
The first support frame 111 includes a pair of left and right side frame portions 115L and 115R which are slightly inclined back and forth along the inclined posture (see FIG. 8) of the resin case portion 132F on the front side and the left and right sides. A cross pipe 116 connects lower ends of the frame parts 115L and 115R, and a front frame part 117 whose both sides are connected to lower areas of the left and right side frame parts 115L and 115R. The front frame portion 117 extends in the vehicle width direction in a curved shape that is convex forward. The front frame portion 117 is disposed in the front region of the front resin case portion 132F.
左右のサイドフレーム部115L,115Rは、車幅方向内側に開口する断面ハット状をなして長手方向(略上下方向)に延在している。サイドフレーム部115L,115Rの上端部には、バッテリ支持フレーム110を車体フレームF(図8参照)に取り付けるための取付ブラケット118が設けられている。取付ブラケット118には、ボルトが螺合可能な雌ねじ部118aが設けられている。取付ブラケット118は、車体フレームFのリアフレーム部14bの前方において、左右の対応するシートフレーム15に設けられた固定ブラケット105(図8等参照)に締結固定される。
The left and right side frame portions 115L and 115R extend in the longitudinal direction (substantially in the vertical direction) in a hat shape in cross section opening inward in the vehicle width direction. At the upper end portions of the side frame portions 115L and 115R, a mounting bracket 118 for mounting the battery support frame 110 to the vehicle body frame F (see FIG. 8) is provided. The mounting bracket 118 is provided with an internal thread portion 118a in which a bolt can be screwed. The mounting bracket 118 is fastened and fixed to a fixing bracket 105 (see FIG. 8 etc.) provided on the left and right corresponding seat frames 15 in front of the rear frame portion 14 b of the vehicle body frame F.
クロスパイプ116の両端部には、ボルトが螺合可能な雌ねじ部116aが設けられている。クロスパイプ116には、前述したケーブル支持ブラケット131が結合されている。電気ケーブル60は、ケーブル支持ブラケット131を介してバッテリ支持フレーム110のクロスパイプ116に保持されている。クロスパイプ116の両端部は、車体フレームFの左右の対応するリアフレーム部14bに設けられた固定ブラケット106(図8等参照)に締結固定される。
At both ends of the cross pipe 116, female screw parts 116a into which bolts can be screwed are provided. The cable support bracket 131 described above is coupled to the cross pipe 116. The electrical cable 60 is held by the cross pipe 116 of the battery support frame 110 via the cable support bracket 131. Both ends of the cross pipe 116 are fastened and fixed to fixing brackets 106 (see FIG. 8 and the like) provided on corresponding left and right rear frame portions 14 b of the vehicle body frame F.
第2支持フレーム112は、後方側の樹脂ケース部132Rの傾斜姿勢(図8参照)に沿って前後に若干傾斜して上下に延在する左右一対のサイドフレーム部121L,121Rと、左右のサイドフレーム部121L,121Rの下端部同士を連結するクロスパイプ122と、両側部が左右のサイドフレーム部121L,121Rの上下方向中央領域に結合されたリアフレーム部123と、を有している。リアフレーム部123は、後方に凸の湾曲形状をなして車幅方向に延びている。リアフレーム部123は、後方側の樹脂ケース部132Rの後部領域に配置される。
The second support frame 112 includes a pair of left and right side frame portions 121L and 121R which are slightly inclined back and forth along the inclined posture (see FIG. 8) of the resin case portion 132R on the rear side and the left and right sides. It has a cross pipe 122 which connects lower ends of the frame portions 121L and 121R, and a rear frame portion 123 which is connected to the central region in the vertical direction of the left and right side frame portions 121L and 121R. The rear frame portion 123 extends in the vehicle width direction in a curved shape that is convex rearward. The rear frame portion 123 is disposed in the rear region of the rear resin case portion 132R.
左右のサイドフレーム部121L,121Rは、車幅方向内側に開口する断面ハット状をなして長手方向(略上下方向)に延在している。サイドフレーム部121L,121Rの上端部には、バッテリ支持フレーム110を車体フレームF(図8参照)に取り付けるための取付ブラケット124が設けられている。取付ブラケット124には、ボルトが螺合可能な雌ねじ部124aが設けられている。取付ブラケット124は、車体フレームFの左右の対応するサポートフレーム17に設けられた固定ブラケット107(図8等参照)に締結固定される。
The left and right side frame portions 121L and 121R extend in the longitudinal direction (generally in the vertical direction) in a hat shape in cross section opening inward in the vehicle width direction. At the upper end portions of the side frame portions 121L and 121R, a mounting bracket 124 for mounting the battery support frame 110 to the vehicle body frame F (see FIG. 8) is provided. The mounting bracket 124 is provided with a female screw portion 124 a in which a bolt can be screwed. The mounting bracket 124 is fastened and fixed to a fixing bracket 107 (see FIG. 8 or the like) provided on the left and right corresponding support frames 17 of the vehicle body frame F.
クロスパイプ122の両端部には、ボルトが螺合可能な雌ねじ部122aが設けられている。クロスパイプ122の両端部は、車体フレームFの左右の対応するバッテリ支持ステー66に設けられた固定ブラケット108(図8等参照)に締結固定される。
At both ends of the cross pipe 122, female screw portions 122a in which bolts can be screwed are provided. Both ends of the cross pipe 122 are fastened and fixed to fixing brackets 108 (see FIG. 8 and the like) provided on corresponding left and right battery support stays 66 of the vehicle body frame F.
連結フレーム113は、第1支持フレーム111と第2支持フレーム112の左右同側のサイドフレーム部115L,121L同士とサイドフレーム部115R,121R同士を連結する連結サイドフレーム部127L,127Rと、左右の連結サイドフレーム部127L,127Rの前後方向の略中央部同士を連結する連結クロスフレーム部128と、を有している。連結クロスフレーム部128の前方側には前方側の樹脂ケース部132Fが配置され、連結クロスフレーム部128の後方側には後方側のバッテリケース132Rが配置される。
The connecting frame 113 includes left and right connecting side frame portions 127L and 127R connecting the side frame portions 115L and 121L on the same left and right sides of the first support frame 111 and the second support frame 112 and the side frame portions 115R and 121R. It has the connection cross frame part 128 which connects the approximate center parts of the front-back direction of connection side frame parts 127L and 127R. The front resin case portion 132F is disposed on the front side of the connection cross frame portion 128, and the rear battery case 132R is disposed on the rear side of the connection cross frame portion 128.
<バッテリ収納装置>
図13,図15は、バッテリ収納装置64を前部左斜め上方から見た図であり、図14,図16は、バッテリ収納装置64の一部を左側方から見た図である。図13,図14は、バッテリ非固定状態のときのバッテリ収納装置64を示しており、図15,図16は、バッテリ固定状態のときのバッテリ収納装置64を示している。なお、図14,図16では、図示都合上、樹脂ケース部132Fが取り除かれている。図17は、図13のXVII-XVII線に沿う断面を示す図である。
バッテリ62A,62Bは、図17に示すように、その下面の窪み部内に、端子部41を有している。端子部41は、各バッテリ62A,62Bの前部寄りの下面に配置されている。端子部41は、バッテリ収納装置64に設けられたケース側接続端子43を通してパワードライブユニット63や図示しない制御ユニットに電気的に接続される。端子部41は、バッテリ電圧を、パワードライブユニット63(図2参照)を介して電動モータ30に供給するとともに、バッテリ62A,62Bの情報(電圧や温度等の情報)を制御ユニットに出力する。 <Battery storage device>
FIGS. 13 and 15 are views of thebattery storage device 64 as viewed from the front upper left, and FIGS. 14 and 16 are views of a portion of the battery storage device 64 as viewed from the left side. 13 and 14 show the battery storage device 64 in the battery non-fixed state, and FIGS. 15 and 16 show the battery storage device 64 in the battery fixed state. In FIGS. 14 and 16, the resin case portion 132F is removed for convenience of illustration. FIG. 17 is a view showing a cross section taken along line XVII-XVII in FIG.
As shown in FIG. 17, the batteries 62A and 62B have terminal portions 41 in the depressions on the lower surface thereof. The terminal portion 41 is disposed on the lower surface of each of the batteries 62A and 62B near the front. The terminal portion 41 is electrically connected to the power drive unit 63 and a control unit (not shown) through a case side connection terminal 43 provided in the battery storage device 64. The terminal unit 41 supplies the battery voltage to the electric motor 30 via the power drive unit 63 (see FIG. 2), and outputs information (information such as voltage and temperature) of the batteries 62A and 62B to the control unit.
図13,図15は、バッテリ収納装置64を前部左斜め上方から見た図であり、図14,図16は、バッテリ収納装置64の一部を左側方から見た図である。図13,図14は、バッテリ非固定状態のときのバッテリ収納装置64を示しており、図15,図16は、バッテリ固定状態のときのバッテリ収納装置64を示している。なお、図14,図16では、図示都合上、樹脂ケース部132Fが取り除かれている。図17は、図13のXVII-XVII線に沿う断面を示す図である。
バッテリ62A,62Bは、図17に示すように、その下面の窪み部内に、端子部41を有している。端子部41は、各バッテリ62A,62Bの前部寄りの下面に配置されている。端子部41は、バッテリ収納装置64に設けられたケース側接続端子43を通してパワードライブユニット63や図示しない制御ユニットに電気的に接続される。端子部41は、バッテリ電圧を、パワードライブユニット63(図2参照)を介して電動モータ30に供給するとともに、バッテリ62A,62Bの情報(電圧や温度等の情報)を制御ユニットに出力する。 <Battery storage device>
FIGS. 13 and 15 are views of the
As shown in FIG. 17, the
バッテリ収納装置64は、バッテリ62A,62Bを収納するバッテリケース42と、バッテリ62A,62Bの収納時にバッテリ62A,62Bの端子部41に接続されるケース側接続端子43と、ケース側接続端子43を、バッテリ62A,62Bの端子部41に接触接続する接続位置P1(図17,図25,図26参照)と接続位置P1から下方に離間した退避位置P2との間で変位させる端子変位機構45と、バッテリ62A,62Bをバッテリケース42に固定保持可能なロック機構133と、ロック機構133をバッテリ固定状態とバッテリ非固定状態とに切り換え可能で、かつ端子変位機構45を操作可能な操作レバー44(操作部材)と、を備えている。
なお、退避位置P2は、図17に示すように、バッテリ62A(62B)の底部62-Bとバッテリケース42のケース側当接部42-Bの当接時に、ケース側接続端子43が、バッテリ62A(62B)の端子部41からバッテリ62A(62B)の進入方向(下方)に離れる位置である。 Thebattery storage device 64 includes a battery case 42 for storing the batteries 62A and 62B, a case-side connection terminal 43 connected to the terminal portions 41 of the batteries 62A and 62B when storing the batteries 62A and 62B, and a case-side connection terminal 43. A terminal displacement mechanism 45 for displacing between a connection position P1 (see FIGS. 17, 25 and 26) in contact with the terminal portion 41 of the batteries 62A and 62B and a retracted position P2 spaced downward from the connection position P1; A lock mechanism 133 capable of fixing and holding the batteries 62A and 62B to the battery case 42, and an operation lever 44 capable of switching the lock mechanism 133 between the battery fixed state and the battery non-fixed state and operating the terminal displacement mechanism 45 And an operation member).
In addition, as shown in FIG. 17, when the bottom 62-B of thebattery 62 A (62 B) and the case-side abutting portion 42-B of the battery case 42 abut each other, the case-side connection terminal 43 It is a position away from the terminal portion 41 of 62A (62B) in the approach direction (downward) of the battery 62A (62B).
なお、退避位置P2は、図17に示すように、バッテリ62A(62B)の底部62-Bとバッテリケース42のケース側当接部42-Bの当接時に、ケース側接続端子43が、バッテリ62A(62B)の端子部41からバッテリ62A(62B)の進入方向(下方)に離れる位置である。 The
In addition, as shown in FIG. 17, when the bottom 62-B of the
バッテリケース42は、前述したバッテリ支持フレーム110と、バッテリ支持フレーム110の前後のサイドフレーム部115L,115R、及び、121L,121Rの各上部に締結固定される支持ステー135(図14,図16参照)と、バッテリ支持フレーム110内の前後に配置される樹脂ケース部132F,132Rと、を有している。ケース側接続端子43と端子変位機構45は、前後の樹脂ケース部132F,132Rの各下部側に配置されている。また、操作レバー44とロック機構133は、前後の樹脂ケース部132F,132Rの各下部側のケース側接続端子43と端子変位機構45に対応して設けられている。前後の各樹脂ケース部132F,132Rに対応するケース側接続端子43、端子変位機構45、操作レバー44、ロック機構133等は同様の構成とされている。以下では、これらの詳細については、前側の樹脂ケース部132Fに対応するものについてのみ説明し、後側の樹脂ケース部132Rに対応するものについては説明を省略する。
The battery case 42 includes the battery support frame 110 and support stays 135 fastened and fixed to upper portions of the side frame portions 115L and 115R before and after the battery support frame 110 and 121L and 121R (see FIGS. 14 and 16). And resin case portions 132F and 132R disposed in the front and back in the battery support frame 110. The case side connection terminal 43 and the terminal displacement mechanism 45 are disposed on the lower side of the front and rear resin case portions 132F and 132R. The operation lever 44 and the lock mechanism 133 are provided corresponding to the case-side connection terminals 43 and the terminal displacement mechanism 45 on the lower side of the front and rear resin case portions 132F and 132R. The case side connection terminals 43 corresponding to the front and rear resin case portions 132F and 132R, the terminal displacement mechanism 45, the operation lever 44, the lock mechanism 133, and the like have the same configuration. Below, about these details, only a thing corresponding to resin case part 132F on the front side is explained, and explanation is omitted about a thing corresponding to resin case part 132R on the back side.
バッテリ62A(62B)の端子部41は、図17に示すように、バッテリ62A(62B)の電力をパワードライブユニット63に出力する一対の高圧端子47と、バッテリ62A(62B)の各種の情報を制御ユニットに出力する複数の信号端子48を有している。
The terminal portion 41 of the battery 62A (62B) controls various information of the battery 62A (62B) and a pair of high voltage terminals 47 for outputting the power of the battery 62A (62B) to the power drive unit 63 as shown in FIG. It has a plurality of signal terminals 48 for output to the unit.
樹脂ケース部132F,132Rは、図13,図15に示すように、上方に向かって開口する挿脱口136を有し、その挿脱口136を通してバッテリ62A,62Bの収納と取り出しが可能とされている。前後の樹脂ケース部132F,132Rは、いずれも下方側に向かって前方に傾斜している。各樹脂ケース部132F,132Rの底壁は、図8に示すように、後方に向かって下方傾斜している。
As shown in FIGS. 13 and 15, resin case portions 132F and 132R have an insertion / removal opening 136 opening upward, and storage and removal of batteries 62A and 62B are enabled through the insertion / removal opening 136. . The front and rear resin case portions 132F and 132R are both inclined forward toward the lower side. The bottom wall of each of the resin case portions 132F and 132R is inclined downward toward the rear as shown in FIG.
図13,図15に示すように、バッテリ支持フレーム110の上部には、ラゲッジボックス137の周壁137aが配置されている。ラゲッジボックス137は、ボックス本体がバッテリ収納装置64の後方にあって内部に物品の収納が可能な樹脂製のボックスである。ラゲッジボックス137の周壁137aは、ラゲッジボックス137のボックス本体から前方に延長し、バッテリ収納装置64の前後の樹脂ケース部132F,132Rの上部側左右の側方と、前側の樹脂ケース部132Fの前方を取り囲んでいる。ラゲッジボックス137の周壁137aの上部は、乗員着座用のシート8(図1,図27,図28参照)によって閉塞される。シート8は、前端側をヒンジ支点として上下に開閉可能とされている。ラゲッジボックス137とバッテリ収納装置64の上方は、シート8によって開閉される。
As shown in FIGS. 13 and 15, a peripheral wall 137 a of the luggage box 137 is disposed on the upper portion of the battery support frame 110. The luggage box 137 is a resin box that has a box body behind the battery storage device 64 and can store articles inside. The peripheral wall 137a of the luggage box 137 extends forward from the box body of the luggage box 137, and the upper and lower sides of the front and rear resin case parts 132F and 132R of the battery storage device 64 and the front of the front resin case part 132F. Is surrounded by The upper portion of the peripheral wall 137a of the luggage box 137 is closed by a seat 8 for seating an occupant (see FIGS. 1, 27 and 28). The seat 8 can be opened and closed up and down with the front end side as a hinge fulcrum. The upper part of the luggage box 137 and the battery storage device 64 is opened and closed by the seat 8.
図17に示すように、樹脂ケース部132F(132R)の前部寄りの底壁には、下方からのケース側接続端子43の挿入と離脱を許容する開口部138が設けられている。開口部138の下方には、ケース側接続端子43と、そのケース側接続端子43を一体に支持する端子支持ブロック139が昇降可能に配置されている。
As shown in FIG. 17, the bottom wall of the resin case portion 132F (132R) is provided with an opening 138 for allowing insertion and removal of the case side connection terminal 43 from below. Below the opening 138, a case-side connection terminal 43 and a terminal support block 139 integrally supporting the case-side connection terminal 43 are disposed so as to be able to move up and down.
図18は、ケース側接続端子43とその支持部を斜め上方から見た図である。
ケース側接続端子43は、図17,図18に示すように、バッテリ62A(62B)側の高圧端子47に嵌合接続可能な一対の高圧端子ピン140と、バッテリ62A(62B)側の信号端子48に嵌合接続可能な複数の信号端子ピン141を有している。高圧端子ピン140と信号端子ピン141は、車幅方向に沿って横並び一列に配置されている。高圧端子ピン140は、複数の信号端子ピン141の車幅方向外側にそれぞれ配置されている。車幅方向両側に配置される各高圧端子ピン140は、上端部の高さが、信号端子ピン141の上端部の高さよりも高くなっている。このため、ケース側接続端子43が端子支持ブロック139と一体に退避位置P2から接続位置P1に変位したときには、高圧端子ピン140が信号端子ピン141よりも先にバッテリ62A(62B)側の端子部41に接触する。 FIG. 18 is a view of the caseside connection terminal 43 and its supporting part as viewed obliquely from above.
As shown in FIGS. 17 and 18, the case-side connection terminal 43 has a pair of high-voltage terminal pins 140 which can be fitted and connected to the high-voltage terminal 47 on the battery 62A (62B) side and a signal terminal on the battery 62A (62B) side. A plurality of signal terminal pins 141 which can be fitted and connected to 48 are provided. The high voltage terminal pins 140 and the signal terminal pins 141 are arranged in a line in the lateral direction of the vehicle. The high voltage terminal pins 140 are respectively disposed outside the plurality of signal terminal pins 141 in the vehicle width direction. The heights of the upper end portions of the high voltage terminal pins 140 disposed on both sides in the vehicle width direction are higher than the height of the upper end portion of the signal terminal pin 141. Therefore, when the case side connection terminal 43 is displaced integrally with the terminal support block 139 from the retracted position P2 to the connection position P1, the high voltage terminal pin 140 is a terminal portion on the battery 62A (62B) side prior to the signal terminal pin 141. Contact 41
ケース側接続端子43は、図17,図18に示すように、バッテリ62A(62B)側の高圧端子47に嵌合接続可能な一対の高圧端子ピン140と、バッテリ62A(62B)側の信号端子48に嵌合接続可能な複数の信号端子ピン141を有している。高圧端子ピン140と信号端子ピン141は、車幅方向に沿って横並び一列に配置されている。高圧端子ピン140は、複数の信号端子ピン141の車幅方向外側にそれぞれ配置されている。車幅方向両側に配置される各高圧端子ピン140は、上端部の高さが、信号端子ピン141の上端部の高さよりも高くなっている。このため、ケース側接続端子43が端子支持ブロック139と一体に退避位置P2から接続位置P1に変位したときには、高圧端子ピン140が信号端子ピン141よりも先にバッテリ62A(62B)側の端子部41に接触する。 FIG. 18 is a view of the case
As shown in FIGS. 17 and 18, the case-
また、端子支持ブロック139の下端には、高圧端子ピン140に電力ケーブル142(電線)を接続するためのケーブル接続壁143と、信号端子ピン141に信号線144(電線)を接続するための信号線接続部145が設けられている。ケーブル接続壁143は、信号線接続部145の車幅方向外側にそれぞれ配置されている。ケーブル接続壁143には、電力ケーブル142の金属導線を高圧端子ピン140に接続するためのボルト146が車幅方向外側から締結されている。ボルト146は、電力ケーブル142を高圧端子ピン140に、電気的に接続し、かつ物理的にも強固に接続固定する固定手段を構成している。
Also, at the lower end of the terminal support block 139, a cable connection wall 143 for connecting the power cable 142 (electric wire) to the high voltage terminal pin 140, and a signal for connecting the signal wire 144 (electric wire) to the signal terminal pin 141 A wire connection 145 is provided. The cable connection wall 143 is disposed on the outer side in the vehicle width direction of the signal line connection portion 145. A bolt 146 for connecting the metal lead of the power cable 142 to the high voltage terminal pin 140 is fastened to the cable connection wall 143 from the outside in the vehicle width direction. The bolt 146 constitutes a fixing means for electrically connecting the power cable 142 to the high voltage terminal pin 140 and also for firmly connecting physically and physically.
なお、端子支持ブロック139には、図17に示すように、ケーブル支持ブラケット201が取り付けられている。ケーブル支持ブラケット201には、クランプ装置202によって束ねられた電力ケーブル142と信号線144が保持されている。ケーブル支持ブラケット201は、端子支持ブロック139の車幅方向の一側寄りの下端部から下方に突設された図示しないステーに支持されている。ケーブル支持ブラケット201は、端子支持ブロック139側から下方に延出した後に電力ケーブル142や信号線144の引き出し方向に沿うように車幅方向に略J字状に湾曲している。クランプ装置202は、ケーブル支持ブラケット201の湾曲部の先端側に支持されている。ケーブル支持ブラケット201の下端とクランプ装置202は、端子支持ブロック139のケーブル接続壁143や信号線接続部145よりも下方に位置されている。
A cable support bracket 201 is attached to the terminal support block 139 as shown in FIG. The cable support bracket 201 holds the power cable 142 and the signal line 144 bundled by the clamp device 202. The cable support bracket 201 is supported by a stay (not shown) protruding downward from a lower end portion of the terminal support block 139 near one side in the vehicle width direction. The cable support bracket 201 extends downward from the terminal support block 139 side and then curves in a substantially J shape in the vehicle width direction along the drawing direction of the power cable 142 and the signal line 144. The clamp device 202 is supported on the distal end side of the curved portion of the cable support bracket 201. The lower end of the cable support bracket 201 and the clamp device 202 are located below the cable connection wall 143 of the terminal support block 139 and the signal line connection portion 145.
また、ケーブル支持ブラケット201は、電力ケーブル142と高圧端子ピン140の接続部と上下方向で一部重なりつつ、その接続部よりも下方に延出している。
また、ケーブル支持ブラケット201は、板状部の一側方でクランプ装置202と電力ケーブル142等のケーブル類が保持されているが、ケーブル支持ブラケット201のケーブル類の配置される側の外周コーナー部分には面取りが施されている。これにより、ケーブル類がケーブル支持ブラケット201の外周コーナー部分に接触することがあってもケーブル類に作用する負荷を軽減することができる。 Further, thecable support bracket 201 extends downward below the connecting portion while partially overlapping the connecting portion of the power cable 142 and the high voltage terminal pin 140 in the vertical direction.
Further, in thecable support bracket 201, cables such as the clamp device 202 and the power cable 142 are held on one side of the plate-like portion, but the outer peripheral corner portion of the cable support bracket 201 on the side where the cables are arranged. Is chamfered. Thereby, even if the cables and the like come into contact with the outer peripheral corner portion of the cable support bracket 201, it is possible to reduce the load acting on the cables and the like.
また、ケーブル支持ブラケット201は、板状部の一側方でクランプ装置202と電力ケーブル142等のケーブル類が保持されているが、ケーブル支持ブラケット201のケーブル類の配置される側の外周コーナー部分には面取りが施されている。これにより、ケーブル類がケーブル支持ブラケット201の外周コーナー部分に接触することがあってもケーブル類に作用する負荷を軽減することができる。 Further, the
Further, in the
端子支持ブロック139のケース側接続端子43よりも車幅方向外側位置には、ケース側ガイド部である一対のガイド突起147が上方に向かって突設されている。ガイド突起147は、全体が略円柱状に形成され、その先端部に球面状の湾曲面、若しくは、先細り状のテーパ面が設けられている。左右の各ガイド突起147は、ケース側接続端子43の高圧端子ピン140や信号端子ピン141の上端部よりも上方に突出している。
A pair of guide projections 147, which are case-side guide portions, project upward at a position outside the case-side connection terminal 43 of the terminal support block 139 in the vehicle width direction. The entire guide projection 147 is formed in a substantially cylindrical shape, and a spherical curved surface or a tapered tapered surface is provided at the tip thereof. The left and right guide protrusions 147 project upward from the upper end portions of the high voltage terminal pin 140 of the case-side connection terminal 43 and the signal terminal pin 141.
一方、樹脂ケース部132F(132R)に収納されるバッテリ62A(62B)の下面には、端子支持ブロック139側の左右のガイド突起147を受容可能な一対のガイド穴148が設けられている。ガイド穴148は、バッテリ側ガイド部を構成している。ここで、バッテリ62A(62B)が樹脂ケース部132F(132R)内に収納された状態で、ケース側接続端子43が接続位置P1(図17,図25,図26参照)に向かって上昇すると、ケース側接続端子43がバッテリ62A(62B)の端子部41に接触接続する前に、ガイド突起147がガイド穴148に挿入される。本実施形態の場合、ガイド突起147は、ケース側接続端子43が退避位置P2にあるときに、ガイド突起147とガイド穴148の当接部の離間距離L1が、ケース側接続端子43とバッテリ62A(62B)の端子部41の離間距離L2よりも短くなるように設定されている。図17に示すように、ガイド突起147のバッテリ方向のガイド端である当該ガイド突起147の上端147eは、ケース側接続端子43のバッテリ方向の端子端である高圧端子ピン140の上端140eよりも上方側(バッテリ側)に形成されている。
On the other hand, on the lower surface of the battery 62A (62B) housed in the resin case portion 132F (132R), a pair of guide holes 148 capable of receiving the left and right guide protrusions 147 on the terminal support block 139 side are provided. The guide hole 148 constitutes a battery side guide portion. Here, when the case-side connection terminal 43 ascends toward the connection position P1 (see FIGS. 17, 25 and 26) with the battery 62A (62B) housed in the resin case portion 132F (132R), The guide protrusion 147 is inserted into the guide hole 148 before the case-side connection terminal 43 contacts and connects with the terminal portion 41 of the battery 62A (62B). In the case of the present embodiment, when the case-side connection terminal 43 is at the retracted position P2, the guide protrusion 147 is separated by the distance L1 between the guide protrusion 147 and the contact portion of the guide hole 148 with the case-side connection terminal 43 and the battery 62A. It is set to be shorter than the separation distance L2 of the terminal portion 41 of (62B). As shown in FIG. 17, the upper end 147 e of the guide protrusion 147 which is the guide end in the battery direction of the guide protrusion 147 is higher than the upper end 140 e of the high voltage terminal pin 140 which is the terminal end of the case connection terminal 43 in the battery direction. It is formed on the side (battery side).
端子変位機構45は、端子支持ブロック139を介してケース側接続端子43を保持する端子保持部材149を備えている。端子保持部材149は、金属製の板材から成り、車幅方向に沿って延出するベース壁149aと、ベース壁149aの車幅方向の両端部から上方側に屈曲して延出する左右一対の連結壁149bと、を有している。ベース壁149aの車幅方向の中央領域には、長孔状の挿通孔150が形成されている。ベース壁149aの下面側には、連結ピン151と、スプリングユニット152を介して端子支持ブロック139が保持されている。ベース壁149aに保持された端子支持ブロック139の一部とケース側接続端子43は、挿通孔150を通してベース壁149aの上方側に突出している。
The terminal displacement mechanism 45 includes a terminal holding member 149 that holds the case-side connection terminal 43 via the terminal support block 139. The terminal holding member 149 is made of a metal plate material, and a pair of left and right portions bent and extended upward from both end portions in the vehicle width direction of the base wall 149a extending in the vehicle width direction and the base wall 149a. And a connecting wall 149b. An elongated through hole 150 is formed in a central region in the vehicle width direction of the base wall 149a. The terminal support block 139 is held on the lower surface side of the base wall 149 a via the connection pin 151 and the spring unit 152. A part of the terminal support block 139 held by the base wall 149 a and the case-side connection terminal 43 protrude upward through the insertion hole 150 to the upper side of the base wall 149 a.
端子支持ブロック139の車幅方向の両縁部には、連結ピン151が挿通される挿通孔153が形成されている。挿通孔153の内径は、連結ピン151の外径よりも大きく形成されている。端子支持ブロック139は、挿通孔153と連結ピン151の隙間の範囲で略水平方向(端子部41に対する接続方向と交差する方向)に変位可能とされている。したがって、端子支持ブロック139に支持されたケース側接続端子43は、端子部41に対する接続方向と交差する方向に相対変位可能に端子保持部材149に保持されている。
Insertion holes 153 into which the connection pins 151 are inserted are formed at both edges of the terminal support block 139 in the vehicle width direction. The inner diameter of the insertion hole 153 is formed larger than the outer diameter of the connection pin 151. The terminal support block 139 is displaceable in a substantially horizontal direction (direction intersecting with the connection direction to the terminal portion 41) in the range of the gap between the insertion hole 153 and the connection pin 151. Therefore, the case-side connection terminal 43 supported by the terminal support block 139 is held by the terminal holding member 149 so as to be relatively displaceable in the direction intersecting the connection direction with respect to the terminal portion 41.
連結ピン151は、端子保持部材149のベース壁149aに設けられた支持孔198に摺動自在に挿入されている。連結ピン151の上端部には抜け止めフランジ151aが一体に設けられている。連結ピン151は、抜け止めフランジ151aがベース壁149aの上面に当接することによってベース壁149aに対して抜け止めされる。
The connection pin 151 is slidably inserted into a support hole 198 provided in the base wall 149 a of the terminal holding member 149. A retaining flange 151 a is integrally provided at the upper end portion of the connection pin 151. The connecting pin 151 is prevented from coming off with respect to the base wall 149a by the abutment of the retaining flange 151a with the upper surface of the base wall 149a.
スプリングユニット152は、有底円筒状の金属製のユニットケース154と、ユニットケース154の開口端に当接可能な円板状のストッパプレート155と、ユニットケース154の内側底面とストッパプレート155の間に介装される弾性部材であるコイルスプリング156と、を有している。スプリングユニット152は、ユニットケース154の外側底面をベース壁149aの下面に当接させた状態でベース壁149aの下方に配置されている。連結ピン151は、ユニットケース154の底壁を貫通してユニットケース154の下方でストッパプレート155に結合されている。また、コイルスプリング156は、連結ピン151の周域に配置されている。
The spring unit 152 has a cylindrical metal unit case 154 with a bottom, a disc-like stopper plate 155 that can abut the opening end of the unit case 154, and an inner bottom surface of the unit case 154 and the stopper plate 155. And a coil spring 156 which is an elastic member interposed therebetween. The spring unit 152 is disposed below the base wall 149a in a state where the outer bottom surface of the unit case 154 is in contact with the lower surface of the base wall 149a. The connection pin 151 penetrates the bottom wall of the unit case 154 and is coupled to the stopper plate 155 below the unit case 154. Further, the coil spring 156 is disposed in the circumferential area of the connection pin 151.
ケース側接続端子43と端子支持ブロック139は、スプリングユニット152と連結ピン151を介して端子保持部材149に吊り下げ支持されている。ユニットケース154とストッパプレート155は、ケース側接続端子43に上方から所定以上の押圧荷重が入力されるまでは離反状態に維持されている。この状態からケース側接続端子43に所定以上の押圧荷重が入力されると、端子支持ブロック139がコイルスプリング156を圧縮変位させつつ、端子保持部材149に対して下方に相対変位する。こうして、端子支持ブロック139が端子保持部材149に対して所定量以上相対変位すると、ストッパプレート155がユニットケース154に当接し、それによって端子保持部材149に対する端子支持ブロック139(ケース側接続端子43)の相対変位が規制される(図26参照)。
なお、スプリングユニット152のユニットケース154は、電力ケーブル142を高圧端子ピン140に締結固定するボルト146の頭部の車幅方向外側(ボルト146の締め込み方向の外側)に配置されている。本実施形態の場合、ユニットケース154は、固定部であるボルト146の外側に配置される遮蔽部を構成している。 The case-side connection terminal 43 and the terminal support block 139 are suspended and supported by the terminal holding member 149 via the spring unit 152 and the connection pin 151. The unit case 154 and the stopper plate 155 are maintained in the separated state until a predetermined or more pressing load is input to the case side connection terminal 43 from the upper side. In this state, when a predetermined pressure load is input to the case-side connection terminal 43, the terminal support block 139 is displaced downward relative to the terminal holding member 149 while the coil spring 156 is compressed and displaced. Thus, when the terminal support block 139 is displaced relative to the terminal holding member 149 by a predetermined amount or more, the stopper plate 155 abuts against the unit case 154, whereby the terminal support block 139 (case side connection terminal 43) for the terminal holding member 149 Relative displacement is regulated (see FIG. 26).
Theunit case 154 of the spring unit 152 is disposed outside the head of the bolt 146 for fastening and fixing the power cable 142 to the high voltage terminal pin 140 in the vehicle width direction (outside in the tightening direction of the bolt 146). In the case of the present embodiment, the unit case 154 constitutes a shielding portion which is disposed outside the bolt 146 which is a fixing portion.
なお、スプリングユニット152のユニットケース154は、電力ケーブル142を高圧端子ピン140に締結固定するボルト146の頭部の車幅方向外側(ボルト146の締め込み方向の外側)に配置されている。本実施形態の場合、ユニットケース154は、固定部であるボルト146の外側に配置される遮蔽部を構成している。 The case-
The
また、図面においては省力されているが、端子変位機構45の周域の一部は不導電性のゴムや樹脂から成るカバー部材によって覆われている。このように端子変位機構45の周域がカバー部材によって覆われることにより、ボルト146を含むケース側接続端子43の設置部が外部から見え難くなり、ボルトに対するアクセスもしにくくなる。
Further, although the power is saved in the drawing, a part of the peripheral area of the terminal displacement mechanism 45 is covered by a cover member made of nonconductive rubber or resin. By covering the peripheral area of the terminal displacement mechanism 45 with the cover member as described above, the installation portion of the case-side connection terminal 43 including the bolt 146 becomes difficult to see from the outside, and access to the bolt becomes difficult.
端子保持部材149の左右の各連結壁149bは、樹脂ケース部132F(132R)の側部外側の下部領域において、金属製のリンクプレート157の下端に回動自在に保持されている。リンクプレート157は、略上下方向に沿って延在する一方向に長いプレート部材である。左右の各リンクプレート157の上端部は、操作部材である操作レバー44の左右のレバー片44aの先端に回動可能に連結されている。左右のレバー片44aの延出方向の中間領域は、バッテリ支持フレーム110に取り付けられた左右の各支持ステー135に回動可能に枢支されている。左右の各リンクプレート157は、操作レバー44が一方向(図14,図16中の時計回り方向)に回動操作されることにより、上方側に引き上げられ、それによって端子保持部材149の左右の各連結壁149bを上方側に変位させる。このとき、端子保持部材149に保持されたケース側接続端子43が退避位置P2から接続位置P1へと変位する。
なお、図14,図16中の符号197は、左右の支持ステー135の下端近傍に取り付けられて、樹脂ケース部132F(132R)の周域を補強する補強フレームである。 The left and right connectingwalls 149b of the terminal holding member 149 are rotatably held at the lower end of the metal link plate 157 in the lower region outside the side of the resin case portion 132F (132R). The link plate 157 is a plate member elongated in one direction extending substantially in the vertical direction. The upper end portions of the left and right link plates 157 are rotatably connected to the tips of left and right lever pieces 44 a of the operation lever 44 which is an operation member. A middle region in the extending direction of the left and right lever pieces 44 a is pivotally supported by the left and right support stays 135 attached to the battery support frame 110. The left and right link plates 157 are pulled upward by turning the operation lever 44 in one direction (clockwise direction in FIGS. 14 and 16), whereby the left and right sides of the terminal holding member 149 are moved. Each connecting wall 149b is displaced upward. At this time, the case-side connection terminal 43 held by the terminal holding member 149 is displaced from the retracted position P2 to the connection position P1.
In addition, the code |symbol 197 in FIG. 14, FIG. 16 is a reinforcement frame which is attached to lower end vicinity of the support stay 135 on either side, and reinforces the circumferential area of resin case part 132F (132R).
なお、図14,図16中の符号197は、左右の支持ステー135の下端近傍に取り付けられて、樹脂ケース部132F(132R)の周域を補強する補強フレームである。 The left and right connecting
In addition, the code |
左右の各リンクプレート157の下端と端子保持部材149の左右の連結壁149bとは、図17に示すように、回動ピン158が長孔159に挿入されて連係されている。回動ピン158は、左右の各連結壁149bに支持され、長孔159は、リンクプレート157に形成されている。このため、操作レバー44による操作によって、リンクプレート157が上方に引き上げられるときには、図17(B)の(I),(II)に示すように、リンクプレート157の所定のストローク分だけ回動ピン158が長孔159内を遊動する。その結果、端子保持部材149は、操作レバー44の操作の開始に対して、上方変位を開始するタイミングが遅くなる。
なお、図17(B)は、図17(A)のE部の動作状態を示した図である。 The lower ends of the left andright link plates 157 and the left and right connection walls 149b of the terminal holding member 149 are linked with each other by inserting a pivot pin 158 into the long hole 159, as shown in FIG. The pivot pin 158 is supported by the left and right connection walls 149 b, and the long holes 159 are formed in the link plate 157. Therefore, when the link plate 157 is pulled upward by the operation of the operation lever 44, as shown in (I) and (II) of FIG. 17B, the pivot pin is moved by a predetermined stroke of the link plate 157. 158 floats in the long hole 159. As a result, with respect to the start of the operation of the operation lever 44, the timing at which the terminal holding member 149 starts the upward displacement is delayed.
FIG. 17B is a diagram showing an operation state of a portion E of FIG. 17A.
なお、図17(B)は、図17(A)のE部の動作状態を示した図である。 The lower ends of the left and
FIG. 17B is a diagram showing an operation state of a portion E of FIG. 17A.
また、バッテリ62A(62B)をバッテリケース42に固定するためのロック機構133は、可動ブロック160を備えている。可動ブロック160は、バッテリケース42の左右の支持ステー135の上端部に回動可能(変位可能)に取り付けられている。可動ブロック160は、操作レバー44が初期位置から所定位置範囲に回動するときに、操作レバー44から操作力を受けてバッテリケース42の上面方向に回動する。可動ブロック160は、バッテリ62A(62B)の上面に押し付けられ、バッテリ62A(62B)の抜け方向の変位を規制する。
The lock mechanism 133 for fixing the battery 62A (62B) to the battery case 42 includes a movable block 160. The movable block 160 is rotatably (displaceably) attached to the upper end portions of the left and right support stays 135 of the battery case 42. When the operating lever 44 pivots from the initial position to the predetermined position range, the movable block 160 pivots in the upper surface direction of the battery case 42 by receiving an operating force from the operating lever 44. The movable block 160 is pressed against the upper surface of the battery 62A (62B), and regulates displacement of the battery 62A (62B) in the removal direction.
図19は、操作レバー44と可動ブロック160を左側の支持ステー135の上部右前方から見た図である。
操作レバー44は、第1回動軸162を中心として支持ステー135に回動可能に支持されている。第1回動軸162は、支持ステー135の上下方向の略中央の前部寄り部分に軸支された軸であり、車両の車幅方向に沿って配置されている。なお、一部の図では、第1回動軸162の軸心o1のみが示されている。 FIG. 19 is a view of theoperation lever 44 and the movable block 160 as viewed from the upper right front of the support stay 135 on the left side.
Theoperation lever 44 is rotatably supported by the support stay 135 about the first rotation shaft 162. The first pivoting shaft 162 is a shaft pivotally supported at a front center portion of the support stay 135 substantially in the vertical direction, and is disposed along the vehicle width direction of the vehicle. In some of the drawings, only the axial center o1 of the first rotation shaft 162 is shown.
操作レバー44は、第1回動軸162を中心として支持ステー135に回動可能に支持されている。第1回動軸162は、支持ステー135の上下方向の略中央の前部寄り部分に軸支された軸であり、車両の車幅方向に沿って配置されている。なお、一部の図では、第1回動軸162の軸心o1のみが示されている。 FIG. 19 is a view of the
The
ロック機構133の可動ブロック160は、第1回動軸162と直交する第2回動軸163を中心として支持ステー135に回動可能に支持されている。第2回動軸163は、支持ステー135の上端部に軸支された軸であり、車両の前後方向に沿って配置されている。
The movable block 160 of the lock mechanism 133 is rotatably supported by the support stay 135 about a second rotation shaft 163 orthogonal to the first rotation shaft 162. The second pivot shaft 163 is a shaft pivotally supported by the upper end portion of the support stay 135, and is disposed along the longitudinal direction of the vehicle.
本実施形態の場合、第1回動軸162は、第1回動軸162の軸線o1が樹脂ケース部132F(132R)に収納されたバッテリ62A(62B)と重なるように配置されている(図20(c),図22(c),図24(c)等参照)。また、第2回動軸163は、第2回動軸163の軸線o2が樹脂ケース部132F(132R)に収納されたバッテリ62A(62B)の外側に位置されるように配置されている(図20(c),図22(c),図24(c)等参照)。
In the case of the present embodiment, the first pivoting shaft 162 is arranged such that the axis o1 of the first pivoting shaft 162 overlaps the battery 62A (62B) accommodated in the resin case portion 132F (132R) (see FIG. 20 (c), FIG. 22 (c), FIG. 24 (c) etc.). In addition, the second pivoting shaft 163 is disposed so that the axis o2 of the second pivoting shaft 163 is located outside the battery 62A (62B) housed in the resin case portion 132F (132R) (see FIG. 20 (c), FIG. 22 (c), FIG. 24 (c) etc.).
操作レバー44は、車幅方向に沿って延出する操作片44bと、操作片44bの両端部から略直交方向に屈曲して延びる左右のレバー片44aと、を有している。左右のレバー片44aの延出方向の中間領域は、第1回動軸162によって左右の支持ステー135に支持されている。左右のレバー片44aは、側面視が略L字状(先端部が前方に突出する略L字状)に屈曲して形成されている。以下、レバー片44aの屈曲部を挟んで操作片44b側を第1延出部44a-1と呼び、屈曲部を挟んで操作片44bと逆側を第2延出片44a-2と呼ぶものとする。左右のレバー片44aは、第2延出片44a-2の延出方向の略中間位置が第1回動軸162を介して支持ステー135に支持されている。リンクプレート157の上端部は、第2延出片44a-2の先端部に連結ピン164を介して回動可能に連結されている。
The operation lever 44 has an operation piece 44b extending along the vehicle width direction, and left and right lever pieces 44a bent and extended in substantially orthogonal directions from both end portions of the operation piece 44b. An intermediate region in the extending direction of the left and right lever pieces 44 a is supported by the first and second support stays 135 by the first pivot shaft 162. The left and right lever pieces 44a are formed to be bent in a substantially L shape in a side view (a substantially L shape in which the tip portion protrudes forward). Hereinafter, the side of the operation piece 44b is referred to as a first extending part 44a-1 with the bent portion of the lever piece 44a interposed therebetween, and the side opposite to the operation piece 44b is referred to as a second extending segment 44a-2 with the bent portion interposed therebetween. I assume. The left and right lever pieces 44a are supported by the support stay 135 at a substantially intermediate position in the extension direction of the second extending piece 44a-2 via the first pivot shaft 162. The upper end portion of the link plate 157 is rotatably connected to the tip end portion of the second extending piece 44a-2 via a connection pin 164.
ここで、ロック機構133の可動ブロック160は、図19に示すように、枢支部160aと、変位規制壁160b(バッテリ規制部)と、弾性体ブロック160c(バッテリ規制部)と、保持力受壁160d(保持力受部)と、カム壁160eと、を有している。枢支部160aは、第2回動軸163に回動可能に支持されている。変位規制壁160bは、枢支部160aに連設されて、樹脂ケース部132F(132R)の内側領域に変位したときに、バッテリ62A(62B)の浮き上がり方向の変位を規制可能とされている。弾性体ブロック160cは、変位規制壁160bの一面に取り付けられ、変位規制壁160bがバッテリ62A(62B)の浮き上がり方向の変位を規制するときに、バッテリ62Aの上面に直接当接する。このとき、弾性体ブロック160cは弾性変形し、弾発力をバッテリ62Aの上面に作用させる。
Here, as shown in FIG. 19, the movable block 160 of the lock mechanism 133 has a pivot 160a, a displacement restricting wall 160b (battery restricting portion), an elastic block 160c (battery restricting portion), and a holding force receiving wall 160 d (holding force receiving portion) and a cam wall 160 e. The pivot portion 160 a is rotatably supported by the second pivot shaft 163. The displacement restricting wall 160b is connected to the pivot portion 160a, and when it is displaced to the inner region of the resin case portion 132F (132R), the displacement of the battery 62A (62B) in the floating direction can be restricted. The elastic block 160c is attached to one surface of the displacement regulating wall 160b, and directly abuts on the upper surface of the battery 62A when the displacement regulating wall 160b regulates the displacement of the battery 62A (62B) in the floating direction. At this time, the elastic block 160c is elastically deformed to cause the elastic force to act on the upper surface of the battery 62A.
可動ブロック160の変位規制壁160bと弾性体ブロック160c(バッテリ規制部)は、樹脂ケース部132F(132R)に対するバッテリ62A,62Bの挿入方向視において、バッテリ非固定状態でバッテリ62A,62Bの外側に位置され(図20(c)参照)、かつ、バッテリ固定状態でバッテリ62A,62Bと重なる(図22(c),図24(c)参照)ように構成されている。
The displacement restricting wall 160b of the movable block 160 and the elastic block 160c (battery restricting portion) are outside the batteries 62A and 62B in the battery unfixed state as viewed from the insertion direction of the batteries 62A and 62B with respect to the resin case portion 132F (132R). It is configured to be positioned (see FIG. 20 (c)) and to overlap with the batteries 62A and 62B in the battery fixed state (see FIGS. 22 (c) and 24 (c)).
保持力受壁160dは、枢支部160aに連設され、第2回動軸163回りについて、変位規制壁160bと略直角となる方向に延びている。保持力受壁160dは、操作レバー44のレバー片44aから保持荷重を受け、変位規制壁160bと弾性体ブロック160cがバッテリ62A(62B)の浮き上がり方向の変位を規制する状態を維持する。カム壁160eは、変位規制壁160bと保持力受壁160dの前部側で両者を接続する壁であり、変位規制壁160b側から保持力受壁160dの裏面160d-1(保持力受面)方向に向かって滑らかに連続するカム面160e-1を有している。
The holding force receiving wall 160d is provided continuously with the pivot portion 160a, and extends around the second rotation shaft 163 in a direction substantially perpendicular to the displacement control wall 160b. The holding force receiving wall 160d receives a holding load from the lever piece 44a of the operation lever 44, and maintains the state in which the displacement regulating wall 160b and the elastic block 160c regulate the displacement of the battery 62A (62B) in the floating direction. The cam wall 160e is a wall connecting the displacement restricting wall 160b and the holding force receiving wall 160d on the front side, and the back surface 160d-1 (holding force receiving surface) of the holding force receiving wall 160d from the displacement restricting wall 160b side It has a cam surface 160e-1 smoothly continuous in the direction.
本実施形態の場合、保持力受壁160d(保持力受部)は、第1回動軸162に沿う方向視において、バッテリ固定状態で操作レバー44のレバー片44aと重なるように構成されている(図19参照)。
In the case of the present embodiment, the holding force receiving wall 160 d (holding force receiving portion) is configured to overlap the lever piece 44 a of the operation lever 44 in the battery fixed state in a direction view along the first pivot shaft 162 (See Figure 19).
ロック機構133の可動ブロック160は、操作レバー44の回動操作に応じて変位規制壁160bと弾性体ブロック160cが上方に跳ね上がったロック解除位置と、変位規制壁160bと弾性体ブロック160cが樹脂ケース部132F(132R)の内側方向にほぼ90°倒れ込んだロック位置と、の間で回動可能とされている。ロック機構133は、変位規制壁160bと弾性体ブロック160cがロック解除位置にあるときにバッテリ非固定状態となり、変位規制壁160bと弾性体ブロック160cがロック位置にあるときにバッテリ固定状態となる。なお、各可動ブロック160は、図示しないスプリングによって常時跳ね上げ方向に付勢されている。
The movable block 160 of the lock mechanism 133 has a lock release position in which the displacement restricting wall 160b and the elastic block 160c jump upward in response to the turning operation of the operation lever 44, and the displacement restricting wall 160b and the elastic block 160c are resin cases. It can be pivoted between the lock position in which the part 132F (132R) is inclined by approximately 90 degrees inward. The lock mechanism 133 is in the battery non-fixing state when the displacement restricting wall 160b and the elastic block 160c are in the unlocking position, and is in the battery fixing state when the displacement restricting wall 160b and the elastic block 160c are in the locking position. In addition, each movable block 160 is always urged | biased in the springing direction by the spring which is not shown in figure.
バッテリ非固定状態のときには、操作レバー44は最大に前方に倒され、このとき操作レバー44の操作片44bは樹脂ケース部132F(132R)の挿脱口136(内壁)よりも前方側に変位している。このときの操作レバー44の位置を初期位置と呼ぶものとする。また、バッテリ固定状態のときには、操作レバー44は後部上方側に引き起こされ、このとき操作レバー44の操作片44bは樹脂ケース部132F(132R)の挿脱口136の上方位置に変位している。
When the battery is not fixed, the operation lever 44 is turned forward to the maximum, and at this time, the operation piece 44b of the operation lever 44 is displaced forward of the insertion and removal opening 136 (inner wall) of the resin case portion 132F (132R). There is. The position of the operation lever 44 at this time is referred to as an initial position. Further, in the battery fixed state, the operation lever 44 is raised to the rear upper side, and at this time, the operation piece 44b of the operation lever 44 is displaced to the upper position of the insertion / removal opening 136 of the resin case portion 132F (132R).
また、操作レバー44のレバー片44aのうちの、第1延出部44a-1には、後方側に膨出するカム突起165が形成されている。カム突起165は、操作レバー44が初期位置から、上部後方側に引き起こされるときに、跳ね上げ状態にある可動ブロック160のカム面160e-1に当接し、そのカム面160e-1に摺接しつつ可動ブロック160を回動方向に押圧する。可動ブロック160は、これにより、ロック解除位置からロック位置に向けて回動操作される。こうして、操作レバー44の引き起こし操作が進行してカム突起165の接触部がカム面160e-1の終端位置に達すると、レバー片44aの内側面(車幅方向内側に向く面)が可動ブロック160の保持力受壁160dの裏面160d-1と当接するようになる。この状態は、操作レバー44が最大引き上げ操作位置に達するまで継続する。
Further, in the first extending portion 44a-1 of the lever piece 44a of the operation lever 44, a cam protrusion 165 which bulges rearward is formed. The cam projection 165 abuts on the cam surface 160e-1 of the movable block 160 in the flipped up state and is in sliding contact with the cam surface 160e-1 when the operation lever 44 is raised from the initial position to the upper rear side. The movable block 160 is pressed in the rotational direction. The movable block 160 is thereby turned from the unlocked position toward the locked position. Thus, when the operation of causing the operation lever 44 progresses and the contact portion of the cam projection 165 reaches the end position of the cam surface 160e-1, the inner side surface (the surface facing inward in the vehicle width direction) of the lever piece 44a is the movable block 160 The holding force receiving wall 160d abuts on the back surface 160d-1. This state continues until the operation lever 44 reaches the maximum pull-up operation position.
ところで、ロック機構133と端子変位機構45は共通の操作レバー44によって操作される。そして、ロック機構133と端子変位機構45の各作動状態は操作レバー44の回動操作位置によって決まる。端子変位機構45とロック機構133とは、操作レバー44による操作によってロック機構133がバッテリ62A(62B)を固定し、その状態で端子変位機構45がケース側接続端子43を接続位置P1に変位させるように相互に連係されている。
The lock mechanism 133 and the terminal displacement mechanism 45 are operated by the common operation lever 44. The operating states of the lock mechanism 133 and the terminal displacement mechanism 45 are determined by the rotational operation position of the operation lever 44. In the terminal displacement mechanism 45 and the lock mechanism 133, the lock mechanism 133 fixes the battery 62A (62B) by the operation of the operation lever 44, and the terminal displacement mechanism 45 displaces the case side connection terminal 43 to the connection position P1 in that state. And so on.
次に、図20~図26を参照して、バッテリ62A(62B)を樹脂ケース部132F(132R)に挿入した後に、バッテリ62A(62B)を樹脂ケース部132F(132R)に固定し、かつ、ケース側接続端子43をバッテリ62A(62B)の端子部41に接続する一連の動作について説明する。
図20に示す状態は、操作レバー44が前方に最大に倒れた初期位置にある。このとき、操作レバー44のレバー片44aの先端部は最下方位置に位置され、リンクプレート157と、端子変位機構45の端子保持部材149も最下方位置に変位している。バッテリ62A(62B)は、この状態で樹脂ケース部132F(132R)内に挿入されている。このとき、ケース側接続端子43は、図17に示すように退避位置P2に位置している。また、ロック機構133の可動ブロック160は、上方に跳ね上がったロック解除位置に位置されている。 Next, referring to FIGS. 20 to 26, afterbattery 62A (62B) is inserted into resin case portion 132F (132R), battery 62A (62B) is fixed to resin case portion 132F (132R), and A series of operations for connecting the case side connection terminal 43 to the terminal portion 41 of the battery 62A (62B) will be described.
In the state shown in FIG. 20, the operatinglever 44 is in the initial position at which the operating lever 44 is maximally tilted forward. At this time, the tip of the lever piece 44a of the operation lever 44 is positioned at the lowermost position, and the link plate 157 and the terminal holding member 149 of the terminal displacement mechanism 45 are also displaced to the lowermost position. The battery 62A (62B) is inserted in the resin case portion 132F (132R) in this state. At this time, the case side connection terminal 43 is located at the retracted position P2 as shown in FIG. In addition, the movable block 160 of the lock mechanism 133 is positioned at the lock release position that has jumped upward.
図20に示す状態は、操作レバー44が前方に最大に倒れた初期位置にある。このとき、操作レバー44のレバー片44aの先端部は最下方位置に位置され、リンクプレート157と、端子変位機構45の端子保持部材149も最下方位置に変位している。バッテリ62A(62B)は、この状態で樹脂ケース部132F(132R)内に挿入されている。このとき、ケース側接続端子43は、図17に示すように退避位置P2に位置している。また、ロック機構133の可動ブロック160は、上方に跳ね上がったロック解除位置に位置されている。 Next, referring to FIGS. 20 to 26, after
In the state shown in FIG. 20, the operating
この状態から操作レバー44が引き起こし操作されると、図21に示すように、操作レバー44のカム突起165が可動ブロック160のカム面160e-1に当接し、そのカム面160e-1に摺接しつつ可動ブロック160をロック位置方向に回動させる。
この操作レバー44の操作開始当初は、リンクプレート157がレバー片44aによって引き上げられるが、リンクプレート157と端子保持部材149の間には前述のように長孔159による遊びがあるため、このとき端子保持部材149の上昇変位の開始は遅れる。 When theoperation lever 44 is pulled and operated from this state, as shown in FIG. 21, the cam projection 165 of the operation lever 44 abuts on the cam surface 160e-1 of the movable block 160 and is in sliding contact with the cam surface 160e-1. At the same time, the movable block 160 is pivoted in the lock position direction.
At the beginning of the operation of theoperation lever 44, the link plate 157 is pulled up by the lever piece 44a, but there is play due to the long hole 159 between the link plate 157 and the terminal holding member 149 as described above. The start of the upward displacement of the holding member 149 is delayed.
この操作レバー44の操作開始当初は、リンクプレート157がレバー片44aによって引き上げられるが、リンクプレート157と端子保持部材149の間には前述のように長孔159による遊びがあるため、このとき端子保持部材149の上昇変位の開始は遅れる。 When the
At the beginning of the operation of the
操作レバー44の引き起こし操作が進行すると、図22に示すように、可動ブロック160の回動が進んで可動ブロック160の弾性体ブロック160cがバッテリ62Aの上面に当接するようになる。このとき、端子変位機構45の端子保持部材149は、リンクプレート157を介した操作レバー44による引き上げによって上方に変位する。また、このとき、図23に示すように、端子支持ブロック139のガイド突起147がバッテリ62A(62B)の下面側のガイド穴148に嵌入し、それによって端子支持ブロック139とケース側接続端子43の端子接続方向と交差する方向の位置が微調整される。
When the raising operation of the operation lever 44 proceeds, as shown in FIG. 22, the rotation of the movable block 160 proceeds, and the elastic block 160c of the movable block 160 comes in contact with the upper surface of the battery 62A. At this time, the terminal holding member 149 of the terminal displacement mechanism 45 is displaced upward by pulling up by the operation lever 44 via the link plate 157. Further, at this time, as shown in FIG. 23, the guide projection 147 of the terminal support block 139 is fitted into the guide hole 148 on the lower surface side of the battery 62A (62B), whereby the terminal support block 139 and the case side connection terminal 43 are provided. The position in the direction intersecting with the terminal connection direction is finely adjusted.
さらに操作レバー44の引き起こし操作が進行すると、図24に示すように、操作レバー44のレバー片44aが可動ブロック160の保持力受壁160dの裏面側に回り込んで当接するようになる。これにより、可動ブロック160の変位規制壁160bが所定の変位規制位置まで回動し、弾性体ブロック160cを介してバッテリ62A(62B)の浮き上がり方向の変位を規制するようになる。このとき、図25に示すように、端子変位機構45の端子保持部材149は、リンクプレート157を介した操作レバー44による引き上げによってさらに上昇し、ケース側接続端子43が接続位置P1まで変位する。これにより、ケース側接続端子43は、バッテリ62A(62B)の端子部41に嵌合接続される。
When the raising operation of the operation lever 44 further progresses, as shown in FIG. 24, the lever piece 44a of the operation lever 44 comes in contact with the back surface side of the holding force receiving wall 160d of the movable block 160. Thereby, the displacement restricting wall 160b of the movable block 160 is pivoted to a predetermined displacement restricting position, and the displacement of the battery 62A (62B) in the floating direction is restricted via the elastic block 160c. At this time, as shown in FIG. 25, the terminal holding member 149 of the terminal displacement mechanism 45 is further raised by pulling up by the operation lever 44 via the link plate 157, and the case side connection terminal 43 is displaced to the connection position P1. Thus, the case side connection terminal 43 is fitted and connected to the terminal portion 41 of the battery 62A (62B).
図24に示す状態から操作レバー44がさらに引き起こし方向に所定量操作されると、端子変位機構45では、図26に示すように端子保持部材149がさらに上方に変位する。このとき、スプリングユニット152のコイルスプリング156が圧縮されて、ケース側接続端子43がバッテリ62A(62B)の端子部41に所定荷重で押圧される。これにより、ロック機構133によるバッテリ62A(62B)のロックと、端子変位機構45による端子接続が完了する。
なお、本実施形態の場合、バッテリ収納装置64内の任意の箇所には、操作レバー44が操作完了位置まで操作されたときに、打音等のクリック音を発生して操作者に操作の完了を知らせる機構が設けられている。 When theoperation lever 44 is further pulled from the state shown in FIG. 24 and operated in the direction for a predetermined amount, in the terminal displacement mechanism 45, the terminal holding member 149 is further displaced upward as shown in FIG. At this time, the coil spring 156 of the spring unit 152 is compressed, and the case side connection terminal 43 is pressed against the terminal portion 41 of the battery 62A (62B) with a predetermined load. Thereby, the lock of the battery 62A (62B) by the lock mechanism 133 and the terminal connection by the terminal displacement mechanism 45 are completed.
In the case of the present embodiment, when theoperation lever 44 is operated to the operation completion position, a click sound such as a tapping sound is generated at an arbitrary position in the battery storage device 64 to complete the operation to the operator A mechanism is provided to
なお、本実施形態の場合、バッテリ収納装置64内の任意の箇所には、操作レバー44が操作完了位置まで操作されたときに、打音等のクリック音を発生して操作者に操作の完了を知らせる機構が設けられている。 When the
In the case of the present embodiment, when the
図27は、操作レバー44が操作完了前の状態のときにおけるバッテリ収納装置64とシート8を示した部分断面側面図である。図28は、操作レバー44が操作完了状態のときにおけるバッテリ収納装置64とシート8を示した部分断面側面図である。
これらの図に示すように、シート8は、前端部側に車幅方向に沿うヒンジ軸170を有し、そのヒンジ軸170を中心として車体に回動可能に支持されている。また、シート8の裏面には、前後に離間して一対の突起171A,171Bが設けられている。突起171A,171Bは、シート8の裏面から下方に向かって突出している。一対の突起171A,171Bは、バッテリ収納装置64の前後の操作レバー44が操作完了位置まで完全に操作されているときには、図28に示すように、操作レバー44に接触することなく各操作レバー44の前方側の空間に進入するように設けられている。また、一対の突起171A,171Bは、バッテリ収納装置64の前後の操作レバー44が操作完了前の状態のときには、図27に示すように、操作レバー44の操作片44bの上面に当接するように設定されている。したがって、いずれかの操作レバー44が操作完了位置まで完全に操作されていないときには、シート8の閉塞が突起117Aや117Bによって阻害される。このため、操作レバー44が操作完了位置に達していないことを作業者に知らせることができる。 FIG. 27 is a partial cross-sectional side view showing thebattery storage device 64 and the seat 8 when the operation lever 44 is in a state before the operation is completed. FIG. 28 is a partial cross-sectional side view showing the battery storage device 64 and the seat 8 when the operation lever 44 is in the operation completed state.
As shown in these drawings, theseat 8 has a hinge shaft 170 along the vehicle width direction on the front end side, and is rotatably supported by the vehicle body about the hinge shaft 170. Further, on the back surface of the sheet 8, a pair of protrusions 171A and 171B are provided separately from each other in the front and back direction. The protrusions 171A and 171B protrude downward from the back surface of the sheet 8. The pair of projections 171A and 171B are not in contact with the operation lever 44 as shown in FIG. It is provided to enter the space on the front side of the Further, as shown in FIG. 27, the pair of projections 171A and 171B abut on the upper surface of the operation piece 44b of the operation lever 44 when the front and rear operation levers 44 of the battery storage device 64 are in a state before the operation is completed It is set. Therefore, when one of the control levers 44 is not completely operated to the operation completion position, the blocking of the seat 8 is inhibited by the projections 117A and 117B. Therefore, the operator can be notified that the control lever 44 has not reached the operation complete position.
これらの図に示すように、シート8は、前端部側に車幅方向に沿うヒンジ軸170を有し、そのヒンジ軸170を中心として車体に回動可能に支持されている。また、シート8の裏面には、前後に離間して一対の突起171A,171Bが設けられている。突起171A,171Bは、シート8の裏面から下方に向かって突出している。一対の突起171A,171Bは、バッテリ収納装置64の前後の操作レバー44が操作完了位置まで完全に操作されているときには、図28に示すように、操作レバー44に接触することなく各操作レバー44の前方側の空間に進入するように設けられている。また、一対の突起171A,171Bは、バッテリ収納装置64の前後の操作レバー44が操作完了前の状態のときには、図27に示すように、操作レバー44の操作片44bの上面に当接するように設定されている。したがって、いずれかの操作レバー44が操作完了位置まで完全に操作されていないときには、シート8の閉塞が突起117Aや117Bによって阻害される。このため、操作レバー44が操作完了位置に達していないことを作業者に知らせることができる。 FIG. 27 is a partial cross-sectional side view showing the
As shown in these drawings, the
なお、操作レバー44の位置によっては、シート8の閉じ操作時に突起171A,171Bが操作レバー44の操作片44bの上面に当接することにより、操作レバー44を操作完了位置まで押し込み操作させることもできる。
また、本実施形態の場合、前後の操作レバー44が初期位置にあるときには、シート8側の突起117A,117Bが、操作レバー44の後方側の空間に進入して操作レバー44と接触しないように設定されている。 Depending on the position of the operatinglever 44, the operating lever 44 can be pushed to the operation complete position by bringing the projections 171A and 171B into contact with the upper surface of the operating piece 44b of the operating lever 44 when the seat 8 is closed. .
Further, in the case of the present embodiment, when the front and rear operation levers 44 are in the initial position, the projections 117A and 117B on theseat 8 side do not enter the space on the rear side of the operation lever 44 and do not contact the operation levers 44 It is set.
また、本実施形態の場合、前後の操作レバー44が初期位置にあるときには、シート8側の突起117A,117Bが、操作レバー44の後方側の空間に進入して操作レバー44と接触しないように設定されている。 Depending on the position of the operating
Further, in the case of the present embodiment, when the front and rear operation levers 44 are in the initial position, the projections 117A and 117B on the
以上のように、本実施形態のバッテリ収納装置64は、バッテリ62A,62Bをバッテリケース42(樹脂ケース部132F,132R)に挿入する前に、ケース側接続端子43を退避位置P2に位置させておき、バッテリ62A,62Bの挿入の完了後に、ケース側接続端子43を接続位置P1に変位させて、ケース側接続端子43をバッテリ62A,62Bの端子部41に接続することができる。このため、作業者のバッテリ62A,62Bの挿入挙動等に拘わらず、バッテリ62A,62Bの端子部41やケース側接続端子43に大きな負荷が作用するのを回避することができる。
As described above, in the battery storage device 64 of the present embodiment, the case-side connection terminal 43 is positioned at the retraction position P2 before the batteries 62A and 62B are inserted into the battery case 42 ( resin case portions 132F and 132R). After the insertion of the batteries 62A and 62B is completed, the case-side connection terminal 43 can be displaced to the connection position P1 to connect the case-side connection terminal 43 to the terminal portion 41 of the batteries 62A and 62B. Therefore, regardless of the insertion behavior or the like of the battery 62A, 62B of the worker, it is possible to avoid that a large load acts on the terminal portion 41 of the battery 62A, 62B or the case side connection terminal 43.
さらに、本実施形態のバッテリ収納装置64は、高圧端子ピン140が、ケース側接続端子43の端子ピンの並び方向の端部で電力ケーブル142に接続され、その接続状態が固定手段であるボルト146によって維持されている。このため、操作レバー44の操作等によってケース側接続端子43が昇降しても、電力ケーブル142の接続状態を安定して維持することができる。また、本実施形態のバッテリ収納装置64は、高圧端子ピン140が、ケース側接続端子43の端子ピンの並び方向の端部に配置されているため、ボルト146による電力ケーブル142の固定作業を容易に行うことができる。
Furthermore, in the battery storage device 64 of the present embodiment, the high voltage terminal pin 140 is connected to the power cable 142 at the end of the case pin 43 in the direction in which the terminal pins are lined. Is maintained by Therefore, even if the case-side connection terminal 43 moves up and down by the operation of the operation lever 44 or the like, the connection state of the power cable 142 can be stably maintained. Further, in the battery storage device 64 of the present embodiment, the high voltage terminal pin 140 is disposed at the end of the case-side connection terminal 43 in the direction in which the terminal pins are arranged, so the work of fixing the power cable 142 by the bolt 146 is easy. Can be done.
また、本実施形態のバッテリ収納装置64では、電力ケーブル142を接続するボルトの車幅方向外側に遮蔽部を兼ねるユニットケース154が配置されている。このため、悪戯や不注意等によって外部から固定手段であるボルト146に工具等が触れるのを防ぐことができる。
特に、本実施形態のように、固定手段が、ケース側接続端子43の端子ピンの並び方向の外側から締め込まれるボルト146によって構成されている場合には、悪戯や不注意等によってドライバー等の工具でボルト146の頭部が操作され易いが、ドライバー等の工具がボルト146の頭部に接触するのをユニットケース154によって防ぐことができる。 Further, in thebattery storage device 64 of the present embodiment, a unit case 154 which doubles as a shielding portion is disposed on the outer side in the vehicle width direction of the bolt connecting the power cable 142. For this reason, it is possible to prevent a tool or the like from touching the bolt 146 which is the fixing means from the outside due to mischief or carelessness.
In particular, in the case where the fixing means is constituted by thebolt 146 which is tightened from the outside in the direction of arrangement of the terminal pins of the case-side connection terminal 43 as in the present embodiment, The head of the bolt 146 can be easily operated by a tool, but the unit case 154 can prevent the tool such as a driver from coming into contact with the head of the bolt 146.
特に、本実施形態のように、固定手段が、ケース側接続端子43の端子ピンの並び方向の外側から締め込まれるボルト146によって構成されている場合には、悪戯や不注意等によってドライバー等の工具でボルト146の頭部が操作され易いが、ドライバー等の工具がボルト146の頭部に接触するのをユニットケース154によって防ぐことができる。 Further, in the
In particular, in the case where the fixing means is constituted by the
さらに、本実施形態のバッテリ収納装置64では、遮蔽部であるユニットケース154が端子変位機構45の端子保持部材149に一体に設けられている。このため、端子変位機構45の操作によってケース側接続端子43が端子保持部材149と一体に昇降する際に、ユニットケース154も端子保持部材149と一体に昇降する。したがって、この構成を採用した場合には、ケース側接続端子43が退避位置P2と接続位置P1のいずれの位置に停止したときにも、ユニットケース154によってボルト146の車幅方向外側部分を同様に覆うことができる。
Furthermore, in the battery storage device 64 of the present embodiment, a unit case 154 which is a shielding portion is provided integrally with the terminal holding member 149 of the terminal displacement mechanism 45. Therefore, when the case-side connection terminal 43 moves up and down integrally with the terminal holding member 149 by the operation of the terminal displacement mechanism 45, the unit case 154 also moves up and down together with the terminal holding member 149. Therefore, when this configuration is adopted, the unit case 154 similarly applies the outer portion of the bolt 146 in the vehicle width direction even when the case side connection terminal 43 is stopped at either the retracted position P2 or the connected position P1. It can be covered.
また、本実施形態のバッテリ収納装置64は、電力ケーブル142や信号線144を支持するケーブル支持ブラケット201が端子変位機構45の端子保持部材149に一体に設けられている。このため、端子変位機構45の操作によってケース側接続端子43が端子保持部材149と一体に昇降する際に、ケーブル支持ブラケット201に支持されたケーブル類も一体に昇降する。したがって、この構成を採用した場合には、ケース側接続端子43が昇降する際に、ケーブル類とケース側接続端子43の接続部に作用する負荷を軽減することができる。
Further, in the battery storage device 64 of the present embodiment, a cable support bracket 201 for supporting the power cable 142 and the signal line 144 is provided integrally with the terminal holding member 149 of the terminal displacement mechanism 45. Therefore, when the case-side connection terminal 43 moves up and down integrally with the terminal holding member 149 by the operation of the terminal displacement mechanism 45, the cables supported by the cable support bracket 201 also move up and down together. Therefore, when this configuration is adopted, it is possible to reduce the load acting on the connection portion between the cables and the case-side connection terminal 43 when the case-side connection terminal 43 moves up and down.
また、本実施形態のバッテリ収納装置64においては、ケーブル支持ブラケット201は、電力ケーブル142と高圧端子ピン140の接続部と上下方向で一部重なりつつ、その接続部よりも下方に延びている。このため、操作レバー44による操作等によって端子保持部材149が下降する際に、電力ケーブル142と高圧端子ピン140の接続部が周囲の部材と干渉するのを、ケーブル支持ブラケット201によって防ぐことができる。
Further, in the battery storage device 64 of the present embodiment, the cable support bracket 201 extends below the connecting portion of the power cable 142 and the high-voltage terminal pin 140 while partially overlapping the connecting portion in the vertical direction. Therefore, when the terminal holding member 149 is lowered by the operation of the operation lever 44 or the like, the cable support bracket 201 can prevent the connection portion between the power cable 142 and the high voltage terminal pin 140 from interfering with the surrounding members. .
なお、本発明は上記の実施形態に限定されるものではなく、その要旨を逸脱しない範囲で種々の設計変更が可能である。例えば、上記の実施形態においては、電力ケーブル142を高圧端子ピン140に接続して両者の接続状態を維持する固定手段として、ボルト146による締結が採用されているが、固定手段はこれに限るものでなく、半田固定等であっても良い。
The present invention is not limited to the above embodiment, and various design changes can be made without departing from the scope of the invention. For example, in the above embodiment, the fastening by the bolt 146 is adopted as a fixing means for connecting the power cable 142 to the high voltage terminal pin 140 and maintaining the connection between the two, but the fixing means is limited thereto Instead, it may be solder fixing or the like.
また、本発明のバッテリ収納装置を採用する車両は、自動二輪車に限らず、前二輪かつ後一輪の鞍乗型の三輪車両や、四輪車両等も含まれる。
In addition, vehicles adopting the battery storage device of the present invention are not limited to motorcycles, and include two-wheel and three-wheel vehicles of the front two wheels and one rear wheel, four-wheel vehicles and the like.
1 自動二輪車(車両)
41 端子部
42 バッテリケース
43 ケース側接続端子
45 端子変位機構
62A,62B バッテリ
64 バッテリ収納装置
133 ロック機構
140 高圧端子ピン(端子ピン)
141 信号端子ピン(端子ピン)
142 電力ケーブル
146 ボルト(固定手段)
154 ユニットケース(遮蔽部)
201 ケーブル支持ブラケット
P1 接続位置
P2 退避位置 1 Motorcycle (vehicle)
DESCRIPTION OFSYMBOLS 41 Terminal part 42 Battery case 43 Case side connection terminal 45 Terminal displacement mechanism 62A, 62B Battery 64 Battery storage apparatus 133 Locking mechanism 140 High voltage terminal pin (terminal pin)
141 Signal terminal pin (terminal pin)
142Power cable 146 bolts (fixed means)
154 Unit Case (Shield)
201 Cable support bracket P1 connection position P2 retraction position
41 端子部
42 バッテリケース
43 ケース側接続端子
45 端子変位機構
62A,62B バッテリ
64 バッテリ収納装置
133 ロック機構
140 高圧端子ピン(端子ピン)
141 信号端子ピン(端子ピン)
142 電力ケーブル
146 ボルト(固定手段)
154 ユニットケース(遮蔽部)
201 ケーブル支持ブラケット
P1 接続位置
P2 退避位置 1 Motorcycle (vehicle)
DESCRIPTION OF
141 Signal terminal pin (terminal pin)
142
154 Unit Case (Shield)
201 Cable support bracket P1 connection position P2 retraction position
Claims (6)
- バッテリ(62A,62B)を収納するバッテリケース(42)と、
前記バッテリケース(42)に収納された前記バッテリ(62A,62B)の端子部(41)に接続されるケース側接続端子(43)と、を備えた車両のバッテリ収納装置において、
前記ケース側接続端子(43)を、前記バッテリ(62A,62B)の端子部(41)に接触接続する接続位置(P1)と、当該接続位置(P1)から離間した退避位置(P2)との間で変位させる端子変位機構(45)を備え、
前記ケース側接続端子(43)は、複数の端子ピン(140,141)を横並び一列に配列されて成り、
複数の前記端子ピン(140,141)のうちの高圧の端子ピン(140)は、複数の前記端子ピン(140,141)の並び方向の端部に配置され、前記高圧の端子ピン(140)には、電力ケーブル(142)が接続されるとともに、固定手段(146)によって接続状態が維持されていることを特徴とする車両のバッテリ収納装置。 A battery case (42) for housing the batteries (62A, 62B);
And a case-side connection terminal (43) connected to the terminal portion (41) of the battery (62A, 62B) housed in the battery case (42).
A connection position (P1) at which the case-side connection terminal (43) is contact-connected to the terminal portion (41) of the battery (62A, 62B), and a retracted position (P2) separated from the connection position (P1) A terminal displacement mechanism (45) for displacing between
The case-side connection terminal (43) is configured by arranging a plurality of terminal pins (140, 141) in a row and in a row
Among the plurality of terminal pins (140, 141), the high voltage terminal pin (140) is disposed at the end of the plurality of terminal pins (140, 141) in the arrangement direction, and the high voltage terminal pin (140) And a power cable (142) is connected, and the connection state is maintained by the fixing means (146). - 前記固定手段(146)の外側には遮蔽部(154)が配置されていることを特徴とする請求項1に記載の車両のバッテリ収納装置。 The vehicle battery storage device according to claim 1, wherein a shielding portion (154) is disposed outside the fixing means (146).
- 前記固定手段は、前記端子ピン(140,141)の並び方向の外側から締め込まれるボルト(146)によって構成され、前記ボルト(146)の締め込み方向の外側に前記遮蔽部(154)が配置されていることを特徴とする請求項2に記載の車両のバッテリ収納装置。 The fixing means is constituted by a bolt (146) tightened from the outside in the line direction of the terminal pins (140, 141), and the shielding part (154) is disposed outside the tightening direction of the bolt (146). The battery storage device of a vehicle according to claim 2, characterized in that:
- 前記端子変位機構(45)は、前記ケース側接続端子(43)を保持して昇降する端子保持部材(149)を有し、
前記遮蔽部(154)は、前記端子保持部材(149)に一体に設けられていることを特徴とする請求項2または3に記載の車両のバッテリ収納装置。 The terminal displacement mechanism (45) has a terminal holding member (149) which holds and raises and lowers the case-side connection terminal (43),
The battery storage device for a vehicle according to claim 2 or 3, wherein the shielding portion (154) is integrally provided to the terminal holding member (149). - 前記端子変位機構(45)は、前記ケース側接続端子(43)を保持して昇降する端子保持部材(149)を有し、
複数の前記端子ピン(140,141)に接続される前記電力ケーブル(142)を含む複数のケーブルは、前記端子保持部材(149)に一体に設けられたケーブル支持ブラケット(201)に支持されていることを特徴とする請求項1~4のいずれか1項に記載の車両のバッテリ収納装置。 The terminal displacement mechanism (45) has a terminal holding member (149) which holds and raises and lowers the case-side connection terminal (43),
A plurality of cables including the power cable (142) connected to the plurality of terminal pins (140, 141) are supported by a cable support bracket (201) integrally provided on the terminal holding member (149) The battery storage device of a vehicle according to any one of claims 1 to 4, characterized in that: - ケーブル支持ブラケット(201)は、前記電力ケーブル(142)と前記高圧の端子ピン(140)の接続部と上下方向で一部重なりつつ、前記接続部よりも下方に延びていることを特徴とする請求項5に記載の車両のバッテリ収納装置。 The cable support bracket (201) is characterized in that the cable support bracket (201) extends below the connecting portion while partially overlapping the connecting portion of the power cable (142) and the high voltage terminal pin (140) in the vertical direction. The battery storage device of the vehicle according to claim 5.
Priority Applications (5)
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PCT/JP2017/035754 WO2019064605A1 (en) | 2017-09-29 | 2017-09-29 | Battery storage device for vehicle |
CN201780095152.6A CN111247062B (en) | 2017-09-29 | 2017-09-29 | Storage battery storage device for vehicle |
JP2019544201A JP6880211B2 (en) | 2017-09-29 | 2017-09-29 | Vehicle battery storage device |
TW107133987A TWI706890B (en) | 2017-09-29 | 2018-09-27 | Battery compartment for vehicle |
JP2021076647A JP7253005B2 (en) | 2017-09-29 | 2021-04-28 | vehicle battery storage |
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PCT/JP2017/035754 WO2019064605A1 (en) | 2017-09-29 | 2017-09-29 | Battery storage device for vehicle |
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CN (1) | CN111247062B (en) |
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JPWO2019064605A1 (en) | 2020-04-23 |
JP6880211B2 (en) | 2021-06-02 |
JP2021121538A (en) | 2021-08-26 |
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CN111247062A (en) | 2020-06-05 |
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TW201925021A (en) | 2019-07-01 |
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